R21 Powered Raceway - Installation

R21 Powered Raceway - Installation
Strand Lighting Offices
Strand Lighting - Dallas
10911 Petal Street
Dallas, TX 75238
Tel: 214-647-7880
Fax: 214-647-8031
Strand Selecon - Auckland
19-21 Kawana Street
Northcote, Auckland 0627
New Zealand
Tel: +64 9 481 0100
Fax: +64 9 481 0101
Strand Lighting - Asia Limited
Unit C, 14/F, Roxy Industrial Centre
No. 41-49 Kwai Cheong Road
Kwai Chung, N.T., Hong Kong
Tel: +852 2796 9786
Fax: +852 2798 6545
Strand Lighting - Europe
Rondweg zuid 85
Winterswijk 7102 JD
The Netherlands
Tel: +31 (0) 543-542516
Website:
www.strandlighting.com
The material in this manual is for information purposes only and is subject to change without notice. Strand
Lighting assumes no responsibility for any errors or omissions which may appear in this manual. For comments and
suggestions regarding corrections and/or updates to this manual, please contact your nearest Strand Lighting office.
El contenido de este manual es solamente para información y está sujeto a cambios sin previo aviso. Strand
Lighting no asume responsabilidad por errores o omisiones que puedan aparecer. Cualquier comentario, sugerencia
o corrección con respecto a este manual, favor de dirijirlo a la oficina de Strand Lighting más cercana.
Der Inhalt dieses Handbuches ist nur für Informationszwecke gedacht, Aenderungen sind vorbehalten. Strand
Lighting uebernimmt keine Verantwortung für Fehler oder Irrtuemer, die in diesem Handbuch auftreten. Für
Bemerkungen und Verbesserungsvorschlaege oder Vorschlaege in Bezug auf Korrekturen und/oder
Aktualisierungen in diesem Handbuch, moechten wir Sie bitten, Kontakt mit der naechsten Strand LightingNiederlassung aufzunehmen.
Le matériel décrit dans ce manuel est pour information seulement et est sujet à changements sans préavis. La
compagnie Strand Lighting n'assume aucune responsibilité sur toute erreur ou ommission inscrite dans ce manuel.
Pour tous commentaires ou suggestions concernant des corrections et/ou les mises à jour de ce manuel, veuillez s'll
vous plait contacter le bureau de Strand Lighting le plus proche.
Information contained in this document may not be duplicated in full or in part by any person without prior written
approval of Strand Lighting. Its sole purpose is to provide the user with conceptual information on the equipment
mentioned. The use of this document for all other purposes is specifically prohibited.
Document Number: 2-450334-010 Rev. A
Version as of: 08 January 2014
R21 Powered Raceway Installation Guide
©2014 Philips Group. All rights reserved.
R21 Powered Raceway
Installation Guide
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should always be followed including the following:
a. READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
b. Do not use outdoors.
c. Do not mount near gas or electric heaters.
d. Equipment should be mounted in locations and at heights where it will not readily be subjected to
tampering by unauthorized personnel.
e. The use of accessory equipment not recommended by the manufacturer may cause an unsafe
condition.
f. Do not use this equipment for other than intended use.
g. Refer service to qualified personnel.
SAVE THESE INSTRUCTIONS.
WARNING! The unit is to be stored and operated in and environment that is at or below the following conditions Ambient Temperature: 32 to 104o F / 0 to 40o C with a relative humidity of 5%-95% Non-Condensing. At no time
should the unit be stored, operated, or installed outdoors.
WARNING: You must have access to a main circuit breaker or other power disconnect device
before installing any wiring. Be sure that power is disconnected by removing fuses or turning the
main circuit breaker off before installation. Installing the device with power on may expose you to
dangerous voltage and damage the device. A qualified electrician must perform this installation.
WARNING: Refer to National Electrical Code® and local codes for cable specifications. Failure to
use proper cable can result in damage to equipment or danger to persons.
WARNING: This equipment is intended for installation in accordance with the National Electric
Code® and local regulations. It is also intended for permanent installation in indoor applications
only. Before any electrical work is performed, disconnect power at the circuit breaker or remove the
fuse to avoid shock or damage to the control. It is recommended that a qualified electrician perform
this installation.
CAUTION: Wire openings MUST have fittings or lining to protect wires/cables from damage. Use
90° C copper wire only! Aluminum wire may not be used.
1
Installation Guide
R21 Powered Raceway
TABLE OF CONTENTS
Strand Lighting Offices .......................................................................................................................... Inside Front Cover
Important Safeguards
Table of Contents
Preface
About This Guide........................................................................................................................................................................ 3
DMX Output Options ......................................................................................................................................................... 3
Mounting Hardware Options .............................................................................................................................................. 3
Additional Resources.................................................................................................................................................................. 3
Other Manuals..................................................................................................................................................................... 3
Additional Resources for DMX512.................................................................................................................................... 4
Overview
Installation and Checkout Sequence ........................................................................................................................................... 4
Components
R21 Powered Raceway ............................................................................................................................................................... 5
Raceway Control Module ........................................................................................................................................................... 6
DMX Headend ............................................................................................................................................................................ 6
Dimmer Modules ........................................................................................................................................................................ 7
Overview............................................................................................................................................................................. 7
Dimmer Module - Focus Buttons ....................................................................................................................................... 7
Dimmer Modules - LED Indicators .................................................................................................................................... 7
Relay Modules ............................................................................................................................................................................ 8
Overview............................................................................................................................................................................. 8
Relay Module - Focus Buttons ........................................................................................................................................... 8
Relay Modules - LED Indicators ........................................................................................................................................ 8
DMX Single Output Plate........................................................................................................................................................... 9
Overview............................................................................................................................................................................. 9
Mechanical Considerations
Tools and Supplies .................................................................................................................................................................... 10
Installation Location ................................................................................................................................................................. 10
Wire Routing............................................................................................................................................................................. 11
Wiring Requirements ................................................................................................................................................................ 11
Installation Procedure
Connecting Sections ................................................................................................................................................................. 12
Mounting the Unit..................................................................................................................................................................... 12
Single-Pipe Methods......................................................................................................................................................... 12
Double-Pipe Methods ....................................................................................................................................................... 13
Threaded Rod and Wall Mount Methods ......................................................................................................................... 13
Connecting Power Wiring......................................................................................................................................................... 14
Overview........................................................................................................................................................................... 14
Line Power........................................................................................................................................................................ 15
Connecting Control Wiring....................................................................................................................................................... 16
Overview........................................................................................................................................................................... 16
DMX512 ........................................................................................................................................................................... 17
Vision.net Networks (SVN/485)....................................................................................................................................... 18
Termination of Shielded Cable ......................................................................................................................................... 18
Termination of Ethernet Cable ......................................................................................................................................... 19
Master/Slave Wiring (DIM96).......................................................................................................................................... 20
Panic Input ........................................................................................................................................................................ 20
Installing Cable Tray (if applicable) ......................................................................................................................................... 21
Complete and Test .................................................................................................................................................................... 21
Technical & Accessories
Technical Information............................................................................................................................................................... 22
Mounting Hardware.................................................................................................................................................................. 22
Maintenance Procedures
Replacing a Dimmer or Relay Module ..................................................................................................................................... 23
Appendix A.
R21 Powered Raceway Dimmer / Relay Module DIP Switch Settings ................................................................................... 24
2
Table of Contents
R21 Powered Raceway
Installation Guide
PREFACE
1. About This Guide
The document provides installation instructions for all configurations of the R21 Powered Raceway. Please read all
instructions before installing or using this product. Retain this guide for future reference.
• R21 Powered Raceway Configuration: 96350- aa-bb(bb)-cc(cc)-dd(dd)-e(e)-ff(ff)
Item
Description
aa
bb
(bb)
cc
(cc)
dd
(dd)
e
(e)
ff
(ff)
Total Length in Feet
Number of 2400 Watt Dual-Dimmer Modules
Number of 20 Amp Dual-Relay Modules
Number of Dimmer Load Connectors
Number of Relay Load Connectors
Dimmer Load Connector Type (GP - Grounded Stage Pin / GTL - Twistlock / GR - Edison)
Relay Load Connector Type (GP - Grounded Stage Pin / GTL - Twistlock / GR - Edison)
Dimmer Connector Style (F - Flush / P - Pigtail)
Relay Connector Style (F - Flush / P - Pigtail)
If Pigtail, Specify Dimmer Pigtail Length in Inches (note, standard length is 18 inches)
If Pigtail, Specify Relay Pigtail Length in Inches (note, standard length is 18 inches)
Note: Each R21 Powered Raceway is a customer specific, built-to-order distributed dimming system. For specific
information on your system, please refer to Strand Lighting or contract drawings
DMX Output Options
Item
96350-DMXHE
96350-DMX
Description
R21 Raceway Headend (one required per universe)
R21 Raceway DMX Single Plate (A5F panel connector)
Mounting Hardware Options
Item
71440
71441
71442
71443
71444
71445
Description
Single-Pipe Rigged Hanger Bracket
Double-Pipe Rigged Hanger Bracket
Wall-Mount Hanger Bracket
Double-Pipe Offset Hanger Bracket
Single -Pipe Overhung Pipe Hanger Bracket
Single-Pipe Threaded Rod Hanger Bracket
2. Additional Resources
Other Manuals
For additional operation, maintenance, and setup information, please see the following Strand manuals:
• R21 Powered Raceway Operation and Maintenance Guide
Note: R21 Powered Raceway information and manuals may be downloaded at www.strandlighting.com.
About This Guide
3
R21 Powered Raceway
Installation Guide
Additional Resources for DMX512
For more information on installing DMX512 control systems, the following publication is available for purchase
from the United States Institute for Theatre Technology (USITT), "Recommended Practice for DMX512: A Guide for
Users and Installers, 2nd edition" (ISBN: 9780955703522). USITT Contact Information:
USITT
315 South Crouse Avenue, Suite 200
Syracuse, NY 13210-1844 USA
1-800-938-7488 or 1-315-463-6463
www.usitt.org
OVERVIEW
1. Installation and Checkout Sequence
The R21 Powered Raceway is shipped from the factory in a ready-to-install configuration. The following steps will
be required to successfully install the unit(s) at your location:
4
1)
Unpack and Inspect
Remove all components from shipping container(s) and inspect for damage. Compare the equipment you
received to the packing list. If these do not match, contact Strand Lighting Customer Service at: 1-8004STRAND (U.S.) or 1-214-647-7880 (international).
2)
Review ALL Instructions
Read this entire installation guide before you start the installation.
3)
Gather Tools
Obtain all tools and supplies listed in "Tools and Supplies" on page 10.
4)
Choose Appropriate Installation Location
Ensure installation location meets the requirements listed in "Installation Location" on page 10.
5)
Plan Wire Routing
Decide where line and control wiring will enter the unit.
6)
Install Unit
Following the instructions provided in "Installation Procedure" on page 12, mount and wire the unit.
7)
Checkout
Perform the steps listed in "Complete and Test" on page 21 to ensure that the unit has been properly installed.
8)
Call For Approval
DO NOT ENERGIZE the R21 Powered Raceway until the wiring has been approved by an authorized
technician. Call Strand Lighting to schedule an Engineering Checkout.
Overview
R21 Powered Raceway
Installation Guide
COMPONENTS
1. R21 Powered Raceway
The R21 Powered Raceway - up to 96 feet long - contains one DMX Headend (one required per universe), up to
forty-eight 20A Dual Dimmer and/or Relay Modules, and at least one Power Terminal Box (PTB). The number of
Power Terminal Boxes is determined by the location and the number of necessary power feeds.
Power Feed Multi-conductor Cable
with Strain Relief (optional)
Hanger Bracket
- six types available
FRONT VIEW
Relay Modules
(2 Relays, 20 Amps total)
D
Flush Receptacle (choice of stage pin,
twistlock, or Edison connectors)
A
C
Dual Dimmer Modules
(2400 Watts total)
B
Focus Button /
LED Indicator
See next pages
C for detail
illustrations.
Power Terminal
Box (PTB)
DMX Single
Plate (output)
E
D
Pigtail Receptacle - Standard Length 18"
(choice of stagepin, twistlock, or Edison
connectors)
E
B
DMX Headend
(one required per universe)
SIDE VIEW
EXAMPLE CONFIGURATION
Raceway Components May Vary
Control Cable
Tray (optional)
1-1/2" Schedule 40 Pipe
(not provided, available by others)
Note: All components are pre-wired
at the factory except terminal box
line input connections.
Power Terminal Box Interior View (Typical)
Ground Terminal
Input Power Terminals
19.0"
3.469"
Input
Power
Feed
A
Rack Mount Processor
Front View
Output Power Wiring
(pre-wired at factory)
Rack Mount Processor
Rear View
Figure 1: R21 Powered Raceway Component Overview
R21 Powered Raceway
5
R21 Powered Raceway
Installation Guide
2. Raceway Control Module
The Raceway Control Module (RCM) is used to configure the R21 Powered Raceway. The RCM comes in a 19-inch
"rack mount" configuration for local applications.
A
Menu
Display
Escape
Button
Menu Navigation
and Enter Buttons
FRONT VIEW
Status
LEDs
DMX512 In & Thru
(DMX Only Units)
DMX512
Termination
Vision.net Port
REAR VIEW
A/C Input
DMX512
Ground
DMX512-Over-Ethernet
Output (Ethernet-Enabled Units)
Panic
Input
Ethernet
Port
Data Ports
Data Port
Enable Switches
Figure 2: Rack Mount RCM Components
3. DMX Headend
The DMX Headend is a central connection point for the R21 Powered Raceway dimming system. One DMX
Headend is required for each universe. The incoming DMX universe is wired inside the DMX Headend and the
headend distributes its connected DMX universe to all dimmers, relay modules, and DMX outlets (as applicable)
within the R21 Powered Raceway chassis.
B
DMX Headend
(one required per universe)
EXAMPLE CONFIGURATION
Raceway Components May Vary
Figure 3: Rack Mount RCM Components
6
Components
R21 Powered Raceway
Installation Guide
4. Dimmer Modules
Overview
R21 Powered Raceway Dimmer Modules contain one 20A dual dimmer with 20A (2400W) power shared between
the two dimmers. Each dual dimmer module includes two Focus/LED Indicator buttons, which function as both focus
adjustment controls and status indicators.
C
Dimmer A Focus
Button / LED Indicator
Dimmer B Focus
Button / LED Indicator
Figure 4: Dimmer Module Detail
Dimmer Module - Focus Buttons
The Focus Buttons can be used to quickly set the output level or test the module as follows:
• If the module is Off, a tap on the button will take it to full on.
• If the module is On, a tap will turn it off.
• Whether On or Off, pressing and holding the button will ramp up the intensity level. Releasing the button will hold
the setting at an intermediate level.
Note: Fixtures turned on by the Focus Button will remain on until a control console sets a non-zero DMX512 level
for the module. The module’s level setting will be cancelled and it will now follow console control. If the module is
already set to a non-zero DMX512 level by the console, the button becomes a “Flash-to-Full” control, overriding the
level only while the button is pressed.
Dimmer Modules - LED Indicators
Each focus button contains two LEDs associated that are associated with each dimmer and report various operating
conditions. The Red LED turns on for approximately 4 seconds on power-up, and after that the indications are as
follows:
Red LED
Green LED
Condition
Off
Off
Normal Operation
Off
Flashing
No Load
Off
On
Focus mode (controlled at dimmer)
Off
Oversized Load or Overload
Off
Over Operational Temperature
On
Off
No Communications with Head-end Processor
Flashing
Flashing
Over Voltage
Flashing
(1.5 sec On, 0.5 sec Off)
Flashing
(0.5 sec On, 0.5 sec Off)
Dimmer Modules
7
R21 Powered Raceway
Installation Guide
5. Relay Modules
Overview
R21 Powered Raceway Relay Modules contain one 20A dual relay with 20A (2400W) power shared between the two
relays. Each dual relay module includes two Focus/LED Indicator buttons, which function as both focus adjustment
controls and status indicators.
D
Relay B Focus
Button / LED Indicator
Relay A Focus
Button / LED Indicator
Figure 5: Relay Module Detail
Relay Module - Focus Buttons
The Focus Buttons can be used to quickly set the relay operation or test the module as follows:
• If the module is Off, a tap on the button will turn on the relay.
• If the module is On, a tap will turn it off.
Note: Fixtures turned on by the Focus Button will remain on until a control console sets a non-zero DMX512 level
for the module. The module’s level setting will be cancelled and it will now follow console control. If the module is
already set to a non-zero DMX512 level by the console, the button becomes a “Flash-to-Full” control, overriding the
level only while the button is pressed.
Relay Modules - LED Indicators
Each focus button contains two LEDs associated that are associated with each relay and report various operating
conditions. The Red LED turns on for approximately 4 seconds on power-up, and after that the indications are as
follows:
Red LED
Green LED
Condition
Off
Off
Normal Operation
Off
Flashing
No Load
Off
On
Focus mode (controlled at relay)
Off
Oversized Load or Overload
Off
Over Operational Temperature
On
Off
No Communications with Head-end Processor
Flashing
Flashing
Over Voltage
Flashing
(1.5 sec On, 0.5 sec Off)
Flashing
(0.5 sec On, 0.5 sec Off)
8
Components
R21 Powered Raceway
Installation Guide
6. DMX Single Output Plate
Overview
As an option, the R21 Powered Raceway can be configured to include single DMX output plates to connect DMX
controlled equipment that may be hung with the R21 Powered Raceway, but not controlled by a dimmer or relay
module. The DMX Single Output Plate is wired directly into the R21 Powered Raceway, so additional wiring is not
required.
E
5-Pin DMX Output
Connector
Figure 6: DMX Single Output Plate Detail
DMX Single Output Plate
9
Installation Guide
R21 Powered Raceway
MECHANICAL CONSIDERATIONS
1. Tools and Supplies
The following tools and supplies will be required:
• Phillips and slotted screwdrivers
• Adjustable open-ended wrench
• Ratchet and assorted socket set
• Wire cutter and stripper
• Cable/box connectors and fittings
• Digital voltmeter / RMS
• Hammer (for terminal box knock-out holes)
Note: This is a basic list. Depending on your specific installation, additional tools may be required.
2. Installation Location
The location planned for installation MUST meet the following requirements:
• Weight Load Capacity - The R21 Powered Raceway should be installed using mounting brackets with sufficient
load capacity to support it. Choose one of six approved mounting configurations. Refer to "Mounting the Unit" on
page 12.
• Ventilation Allowance - The room must have sufficient space to allow air to circulate and cool. The R21 Powered
Raceway must have a minimum of 12 inches of clear space above it to allow for proper convection cooling.
• Indoor Use Only - The R21 Powered Raceway is rated for indoor use only.
WARNING! The unit is to be stored and operated in and environment that is at or below the following conditions Ambient Temperature: 32 to 104o F / 0 to 40o C with a relative humidity of 5%-95% Non-Condensing. At no time
should the unit be stored, operated, or installed outdoors.
• Dry Locations Only - The R21 Powered Raceway can only be installed in an "office clean" area that is never
exposed to moisture of any kind. Strand Lighting is not responsible for damage to equipment caused by paint, dust,
solvents, cleaning supplies, improper storage or abuse.
CAUTION: Refer to National Electrical Code® and local codes to determine whether additional requirements must
be met.
10
Mechanical Considerations
R21 Powered Raceway
Installation Guide
3. Wire Routing
Before deciding a final mounting position, consider all wire routing as follows:
• Line power wiring may enter the unit through the top or side of the Power Terminal Box. See Figure 12 under
"Line Power" on page 15.
Note: The RCM does not contain any field serviceable components.
WARNING! You must have access to a main circuit breaker or other power disconnect devices in order to install any
wiring. Failure to disconnect power before installing or servicing the unit may result in injury.
4. Wiring Requirements
• For control wire-type requirements, refer to your job drawings as prepared by Strand Lighting.
• For power wire-type requirements, refer to Strand Lighting drawings, contract drawings, and applicable codes.
Note: For assistance or questions regarding installing or connecting power to the R21 Powered Raceway, please
contact your Authorized Strand Lighting Dealer or Strand Lighting technical support at 1-214-647-7880.
Wire Routing
11
R21 Powered Raceway
Installation Guide
INSTALLATION PROCEDURE
1. Connecting Sections
Before mounting the R21 Powered Raceway, it will be necessary to connect all modular sections. Sections are
connected using three metal connector plates and screws (provided). Refer to Figure 7 below.
Connector Plates
10-32 Screw (eight per plate)
R21 Powered Raceway Section
R21 Powered Raceway Section
Note: Some components and
wiring not shown for clarity.
Figure 7: Connecting Modular Sections
2. Mounting the Unit
The R21 Powered Raceway can be mounted in one of six configurations depending on your specific requirements.
Regardless of type, brackets cannot be spaced more than 5 feet apart per National Electrical Code®.
Single-Pipe Methods
The 71444 Single-Pipe Overhung Hanger Bracket is used to attach an R21 Powered Raceway to a single 1-1/2"
schedule 40 pipe with no additional overhead support.
The 71440 Single-Pipe Rigged Hanger Bracket is used to suspend a single 1-1/2" schedule 40 pipe and an R21
Powered Raceway from a rigging system or a ceiling.
1 Single-Pipe Overhung Hanger Bracket
2 Single-Pipe Rigged Hanger Bracket
Single-Pipe Rigged
Hanger Bracket (71440)
Single-Pipe Overhung
Hanger Bracket (71444)
CAUTION:
Brackets must be
spaced every five
feet or less per
NEC® requirements.
1-1/2" Schedule 40
Pipe (not provided)
1-1/2" Schedule 40
Pipe (not provided)
Figure 8: Single-Pipe Methods
12
Installation Procedure
R21 Powered Raceway
Installation Guide
Double-Pipe Methods
The 71443 Double-Pipe Offset Hanger Bracket is used to attach an R21 Powered Raceway to two 1-1/2" schedule 40
pipes with no additional overhead support. Components are supported in an offset position in front of the two battens.
The 71441 Double-Pipe Rigged Hanger Bracket is used to suspend two 1-1/2" schedule 40 pipes and an R21 Powered
Raceway from a rigging system. Components are supported midway between the two battens.
3 Double-Pipe Offset Hanger Bracket
4 Double-Pipe Rigged Hanger Bracket
Double-Pipe Rigged
Hanger Bracket (71441)
Double-Pipe Offset
Hanger Bracket (71443)
CAUTION:
Brackets must be
spaced every five
feet or less per
NEC® requirements.
1-1/2" Schedule 40
Pipe (not provided)
1-1/2" Schedule 40
Pipe (not provided)
Figure 9: Double-Pipe Methods
Threaded Rod and Wall Mount Methods
The 71445 Threaded Rod Bracket is used to suspend one 1-1/2" schedule 40 pipe and an R21 Powered Raceway from
a rigging system using threaded rod support.
The 71442 Wall Mount Hanger Bracket is used to permanently mount an R21 Powered Raceway to a wall.
5 Threaded Rod Bracket
6 Wall Mount Hanger Bracket
Threaded Rod Bracket
(71445)
Wall Mount
Hanger Bracket
(71442)
CAUTION:
Brackets must be
spaced every five
feet or less per
NEC® requirements.
1-1/2" Schedule 40
Pipe (not provided)
Figure 10: Threaded Rod and Wall Mount Methods
Mounting the Unit
13
R21 Powered Raceway
Installation Guide
3. Connecting Power Wiring
Overview
The R21 Powered Raceway is designed to be wired from the top or side of the Power Terminal Box (see
Figure 12 on next page). Eight knock-out holes are provided (four on top, two on each side) for this purpose. We
recommend connecting the Line Power wiring and Grounds (if applicable) first, and the Load Neutral and Load Hot
wires last. Refer to Figure 11 below for wiring key.
Single-Phase, 2 Wire Blocks
120 VAC
20 Amp Aux Circuit
(if applicable)
3-Phase, 4 Wire Blocks
120/208 VAC
20 Amp Circuits
(Sixth module not used in this
example - terminals always
provided in 3-Phase, 4 Wire
blocks.)
208 VAC
20 Amp
Aux Circuit
(if applicable)
Label on Terminal Strip #’s correspond to module ID
Neutral
for
1, 2, 3
Neutral
for
4, 5, 6
Circuit schedule
from project
drawings
Dimmer / Relay (Non-Dim) Numbers
Figure 11: Terminal Box Wiring Key
14
Installation Procedure
Aux Ckt Numbers from
Panelboard (this shows 1:
1-Pole and 1: 2-Pole)
R21 Powered Raceway
Installation Guide
Line Power
WARNING! You must have access to a main circuit breaker or other power disconnect devices in order to install any
wiring. Failure to disconnect power before installing or servicing the unit may result in injury.
WARNING! Refer to National Electrical Code® and local codes for cable specifications. Failure to use proper cable
can result in damage to equipment or danger to persons.
CAUTION: Wire openings MUST have fittings or lining to protect wires/cables from damage.
CAUTION: Use 90° C copper wire only!
To connect Line Power:
Terminal Box
Step 1. Turn off all power at main breaker
or disconnect device.
Input Hole
Step 2. Route line power wiring from
power source to top or side of
terminal box (Figure 12).
Step 3. Remove terminal box cover.
Step 4. Punch holes as required and install
conduit fittings or lining materials
Screw
into opening.
Step 5. Feed line power cables through
prepared openings.
Step 6. At end of each cable, strip
insulation as appropriate.
Step 7. Dress all wires to back of box.
Terminal Box Cover
Step 8. At appropriate lugs, terminate
Phase, Neutral and Ground wires.
Line connections are color coded Figure 12: Connecting Line Power - Removing Terminal Box Cover
as follows:
Wire
Color
Phase A
Black
Phase B
Red
Phase C
Blue
CAUTION: Failure to use proper torque setting will cause premature equipment failure.
Step 9. Tighten lug set screws to proper torque settings as provided by label inside terminal box.
Connecting Power Wiring
15
R21 Powered Raceway
Installation Guide
4. Connecting Control Wiring
Overview
For details regarding the specific low-voltage control cable wiring for your project, refer to your project drawings as
prepared by Strand Lighting. The low-voltage control cable will connect to the R21 Raceway Control Module
(RCM). The RCM comes in a 19-inch "rack mount" configuration for remote applications.
Note: These generic details are for reference only, you must consult your specific project drawings for final
connection details.
Single R21 Powered Raceway - Rack Model
DMX512 In
Ethernet In
Termination
Multiple R21 Powered Raceways - Rack Model
DMX512 In
Ethernet In
DMX512 Thru
Ethernet In
Termination
DMX512 Thru
Figure 13: Example Control Connections
16
Installation Procedure
Ethernet In
R21 Powered Raceway
Installation Guide
DMX512
DMX512
Terminal
XLR Pin
Name
WE Color Code
(e.g., Belden #8132)
IECA Color
Code
Belden Standard
Color Code
CAT5e
Color Code
GND
1
Drain Wire (Shield)
Drain (Shield)
Drain (Shield)
Brown (8)
White/Brown (7)
DMX -
2
White w/ Blue
Black
DMX +
3
Blue w/ White
White
AUX -
4
White w/ Orange
Red
AUX +
5
Orange w/ White
Green
Black
(of Red pair)
Red
Black
(of White pair)
White
Orange (2)
White/Orange (1)
Green (6)
Green/White (3)
BELDEN #9829
or EQUAL
1) Only approved EIA-485 cable types may be used.
Approved types are:
Belden #9829 and TMB Proplex #PC224T
An acceptable plenum rated cable is: Belden
#89729.
(NOT BY STRAND)
Contractor is Responsible for All Terminations
2) Category 5e cable may be used for DMX512.
Approved types are: Belden #1583A and Belden
#1585A (Plenum).
3) Cable MUST be terminated exactly as shown here.
4) DMX512 cable runs MUST be routed in a "DaisyChain" configuration as shown in your drawing
set, if provided. DO NOT convert these cables to
home runs.
5) DMX512 cable runs should all be in metal conduit.
Runs in exposed areas must be in metal conduit.
Maximum cable run should not exceed 1000 feet.
Female
Male
Additional Resources for DMX512
For more information on installing DMX512 control systems, the following publication is available for purchase
from the United States Institute for Theatre Technology (USITT)*:
• Recommended Practice for DMX512: A Guide for Users and Installers, 2nd edition (ISBN: 9780955703522)
Note: *See "Additional Resources" on page 3 for USITT contact information.
Connecting Control Wiring
17
R21 Powered Raceway
Installation Guide
Vision.net Networks (SVN/485)
Pin Number
Signal Name
CAT5e Wire Color
1
2
3
4
5
6
7
8
9
Data +
Data SHIELD
+24 VDC
Signal GND
+24 VDC
Signal GND
+24 VDC
Signal GND
White w/ Orange
Orange
Shield
White w/ Green
Green
White w/ Blue
Blue
White w/ Brown
Brown
Contractor is Responsible for All Terminations
1) Only approved cable types may be used. Approved types are: Belden #1583A and Belden #1585A
2) Cable MUST be terminated exactly as shown here. Total length of cable in Vision.net Network Wiring must
NOT exceed 1000 feet.
3) Cable runs should be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided.
DO NOT convert these cables to home runs.
4) Maximum station quantity subject to power supply and system requirements. Please consult factory for
specific information.
Termination of Shielded Cable
Dimension
Name
Minimum
Maximum for
Terminal
Maximum for
LXR (In-Line)
A
B
Remove Cable Jacket
Drain Wire Heatshrink
1" (25.4mm)
Dim 'A' - 1/8" (3.2mm)
2-1/4" (60mm)
-
1-1/4" (31.8mm)
-
To terminate shielded cable:
Step 1. Strip off specified
length of outer jacket.
Step 2. Cut shield (foil or
braid) flush to outer
jacket. DO NOT cut
drain wire.
Step 3. Fit specified length of
1/16" heat shrink
tubing over the drain
wire.
Step 4. For solder connections, fit a 1/2" length of 1/16" heat shrink tubing over each conductor.
Step 5. Fit a 1" length of 3/8" heat shrink tubing over the entire cable. Position it so that 3/4" of its length is over the
cable jacketing, and 1/4" of its length is over the loose conductors.
Step 6. Strip 1/8" inch of the insulation from each of the conductors.
Step 7. Terminate the conductors on the terminal block, or solder the terminals as specified.
Step 8. For solder connections, shrink the individual 1/2" lengths of heat shrink tubing over the solder terminals.
Step 9. Shrink the remaining heat shrink tubing.
Step 10. Apply the appropriate ID label to the cable at the end of the outer heat shrink tubing.
18
Installation Procedure
R21 Powered Raceway
Installation Guide
Termination of Ethernet Cable
Function
(T1)
(R1)
Tx + (T2)
Tx - (R2)
Rx + (T3)
Rx - (R3)
(T4)
(R4)
Pair #
Pin Out (T568B)
Wire Color
5
4
1
2
3
6
7
8
White w/ Blue
Blue
White w/ Orange
Orange
White w/ Green
Green
White w/ Brown
Brown
1
2
3
4
Cable Type (10/100 Base-T Ethernet)
Description
Belden #1583A
Nominal O.D. 0.214” (5.54 mm)
Belden #1585A
Nominal O.D. 0.206” (5.23 mm)
CATEGORY 5e: Non-plenum rated
4-Unshielded Twisted Pairs (UTP) #24 AWG
CATEGORY 5e: Plenum rated
4-Unshielded Twisted Pairs (UTP) #24 AWG
To terminate Ethernet cable:
Step 1. Strip off outer jacket - approximately 1-1/2" (37.6mm)
Step 2. Fit a piece of 1-1/8" (28.6mm) long heat shrink tubing over the cable extending out 1/4" (8.25mm) from
outer jacket.
Step 3. Terminate approximately 1/2" (12.2mm) from end of conductors on Type 110 punch down block or
connector per schedule (T568B)
• Maximum untwist of conductors to terminations is 1/2" (12.2mm)
• Trim excess leads.
Step 4. Shrink tubing and add appropriate ID label to the cable at the end of the heat shrink tubing.
System topology and labeling should follow TIA/EIA-568B and TIA/EIA-606 as applicable.
Per TIA/EIA-568B, Maximum length of any horizontal cable run (i.e. between Ethernet RJ-45 receptacle (work area)
and Patch Panel) is 90 meters; Maximum length of any CATEGORY 5e cables at the Ethernet RJ-45 receptacle (work
area) is 3 meters.
Ethernet equipment (e.g. Patch Panels, Hubs or Switches) should be maintained in an environment of 18°-24° C (64°
- 75° F) and 30% - 55% relative humidity per TIA/EIA-569-A.
Maximum length of any segment (cable run - including device cables - between Hub or Switch and Node) is 90
meters. Maximum network diameter (distance between any two Nodes) is 180 meters.
Connecting Control Wiring
19
R21 Powered Raceway
Installation Guide
Master/Slave Wiring (DIM96)
Pin Number
Signal Name
CAT5e Wire Color
1
2
3
4
5
6
7
8
+ 24 VDC
+24 VDC
+ RX
- RX
+ TX
- TX
GND
GND
White w/ Orange
Orange
White w/ Green
Green
White w/ Blue
Blue
White w/ Brown
Brown
Contractor is Responsible for All Terminations
1) Only approved cable types may be used. CAT5e is the only approved type.
2) Cable MUST be terminated exactly as shown here. Total length of cable in Master/Slave wiring MUST
NOT exceed 1000 feet.
3) Cable runs MUST be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided.
4) Total number of dimmers (Dual Dimmer Modules = 2 dimmers; Quad Dimmer Modules = 4 dimmers) in
Master/Slave system MUST NOT exceed 96 total dimmers.
Panic Input
Pin Number
Signal Name
1
2
3
NC
IN
COM
Contractor is Responsible for All Terminations
1) To be used with:
PANIC INPUT #1 - Fire Alarm Input (activates Preset 8)
PANIC INPUT #2 - Panic Input (activates Preset 7)
2) Only to be used with Dry Contact Input.
20
Installation Procedure
R21 Powered Raceway
Installation Guide
5. Installing Cable Tray (if applicable)
Once the R21 Powered Raceway is mounted, install the cable tray (basket) if this optional component has been
included. The cable tray is installed using the appropriate holes at the top of the unit. Dress control cables in cable
tray as required.
Cable Tray (optional)
Screw Holes are provided on Top of R21 Powered
Raceway to Secure Cable Tray Clips
Bend tabs
to secure tray
Screw installed through Clip into
R21 Powered Raceway Top Cover
(Screws are provided with Cable Tray)
Cable Tray Clips
Figure 14: Installing Cable Tray Finish and Test
6. Complete and Test
After the unit is mounted and wired, use the following procedures to finish out the installation and test for proper
connection.
1)
Clean
Remove all metal pieces, shavings and wire scraps from Power Terminal Box. Vacuum out any dust or dirt.
2)
Double Check Terminations
Check for loose connectors, improperly torqued terminations, bare wires, and damaged insulation.
3)
Check Line Power Wiring
Using a digital voltmeter, check resistance between phases. The following results are typical:
4)
•
Resistance phase to phase should be 10 MΩ or higher.
•
Resistance all phases to ground should be 10 MΩ or higher.
•
Resistance neutral to ground should be 0Ω.
•
Resistance phase to neutral should be 10Ω or higher.
Call For Approval
Do not energize your R21 Powered Raceway until the wiring has been approved by an authorized technician.
Call Strand Lighting to schedule an Engineering Checkout.
Installing Cable Tray (if applicable)
21
R21 Powered Raceway
Installation Guide
TECHNICAL & ACCESSORIES
1. Technical Information
Each R21 Powered Raceway is a customer specific, built-to-order distributed dimming system. Below are the
common features and specifications of the R21 Powered Raceway dimming system. For specific information on your
system, please refer to Strand Lighting or contract drawings.
Number of Circuits:
Output Voltage:
Minimum Load:
Maximum Load:
Insertion Loss:
Power Feed:
Frequency:
Up to 96 (dimmer and/or relays (48 modules)
115/120 Volts AC (max.)
1 watt
2400 Watts (per dimmer module) / 20 Amps (per relay module)
2.5 Volts AC (max.)
3-Phase, 4 Wire 120/208 volts, 20 Amps per 3 Dimmer or Relay Modules
50/60Hz
Ambient Temperature:
Humidity:
Cooling:
Height:
Depth:
Length:
Weight:
Connector Types:
32 to 104o F / 0 to 40o C
5%-95% Non-Condensing
Natural Convection
6 in. (14.5 in. with terminal box)
5.25 in. (including module heatsink)
8 to 96 Feet
6.5 lbs. per Foot
GP – Grounded Stage Pin / GTL – Twistlock / GR – Edison NEMA 5-20R (note, connectors
can be either flush or pigtail mount. Depends on customer order.
2. Mounting Hardware
All mounting hardware is sold separately. For information on hardware mounting, refer to "Mounting Hardware
Options" on page 3 and "Mounting the Unit" on page 12.
22
Technical & Accessories
R21 Powered Raceway
Installation Guide
MAINTENANCE PROCEDURES
1. Replacing a Dimmer or Relay Module
Raceway dimmer and relay modules are easy to remove or insert.
Note: Figure 15 shows a dimmer module; replacement procedure described herein is same for both dimmer and
relay modules.
WARNING! Failure to disconnect power before servicing may result in injury.
To replace a dimmer or relay module:
Step 1. Turn off all power to R21 Powered Raceway.
Step 2. At dimmer or relay module, loosen four screws and partially remove from system (Figure 15).
Step 3. Disconnect all wiring and completely remove module.
Step 4. At new dimmer or relay module, set DIP switches to same address as previous module (indicated on
dimmer module back panel label and "Appendix A." on page 24). Note: The address must exactly match the
address of the dimmer or relay being replaced. Failure to re-address the new dimmer or relay module will
result in improper operation.
Step 5. Connect three Neutral connections, 1 Line, Load A and Load B to new dimmer or relay module.
Step 6. Insert new module into Raceway and replace four mounting screws.
Step 7. Power up and test.
Control Wiring Connection
(Low Voltage)
R21 Powered
Raceway Section
Load/Line/Neutral
Connections
Relay
Module
Screw (4 each)
DIP Switches
Dimmer Module*
*Replacement procedure is same
for both dimmer and relay modules
Dimmer or Relay Module Back Panel
Line and Neutral Connections
Load A and B Connections
DIP Switches
Control Input
70-1837A
Figure 15: Removing and Replacing a Dimmer or Relay Module
Replacing a Dimmer or Relay Module
23
R21 Powered Raceway
Installation Guide
APPENDIX A.
1. R21 Powered Raceway Dimmer / Relay Module DIP Switch Settings
1
2
3
4
5
6
7
8
Module 1
Dimmer 1-2
1
2
3
4
5
6
7
8
Module 2
Dimmer 3-4
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Module 18
Dimmer 35-36
1
2
3
4
5
6
7
8
Module 3
Dimmer 5-6
Module 19
Dimmer 37-38
1
2
3
4
5
6
7
8
Module 4
Dimmer 7-8
Module 20
Dimmer 39-40
1
2
3
4
5
6
7
8
Module 5
Dimmer 9-10
Module 21
41
Dimmer 42-42
1
2
3
4
5
6
7
8
Module 6
Dimmer 11-12
Module 22
Dimmer 43-44
1
2
3
4
5
6
7
8
Module 7
Dimmer 13-14
Module 23
Dimmer 45-46
1
2
3
4
5
6
7
8
Module 8
Dimmer 15-16
Module 24
Dimmer 47-48
1
2
3
4
5
6
7
8
Module 9
Dimmer 17-18
Module 25
Dimmer 49-50
1
2
3
4
5
6
7
8
Module 10
Dimmer 19-20
M od u le 26
Dimmer 51-52
1
2
3
4
5
6
7
8
Module 11
Dimmer 21-22
M od u le 27
Dimmer 53-54
1
2
3
4
5
6
7
8
Module 12
Dimmer 23-24
M od u le 28
Dimmer 55-56
1
2
3
4
5
6
7
8
Module 13
Dimmer 25-26
M od u le 29
Dimmer 57-58
1
2
3
4
5
6
7
8
Module 14
Dimmer 27-28
M od u le 30
Dimmer 59-60
1
2
3
4
5
6
7
8
Module 15
Dimmer 29-30
M od u le 31
Dimmer 61-62
1
Module 16
Dimmer 31-32
1
Module 17
Dimmer 33-34
2
3
4
5
6
7
8
M od u le 32
Dimmer 63-64
Figure 16: Dimmer / Relay Module DIP Switch Setting Chart (Part 1)
24
Appendix A.
R21 Powered Raceway
Installation Guide
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Module 33
Dimmer 65-66
Module 34
Dimmer 67-68
Module 35
Dimmer 69-70
1
Module ??
x
Dimmer ??-?? x
2
x
x
3
x
x
4
x
x
5
x
x
6
x
x
7
8
Note: Last module in network must have DIP
switches 7 and 8 set to the UP position. (All
other modules on the network have their DIP
switches 7 and 8 set to the DOWN position.)
Module 36
Dimmer 71-72
Module 37
Dimmer 73-74
Module 38
Dimmer 75-76
Module 39
Dimmer 77-78
Module 40
Dimmer 79-80
Module 41
Dimmer 81-82
Module 42
Dimmer 83-84
Module 43
Dimmer 85-86
Module 44
Dimmer 87-88
Module 45
Dimmer 89-90
Module 46
Dimmer 91-92
Module 47
Dimmer 93-94
Module 48
Dimmer 95-96
Figure 17: Dimmer / Relay Module DIP Switch Setting Chart (Part 2)
R21 Powered Raceway Dimmer / Relay Module DIP Switch Settings
25
Document Number: 2-450334-010 Rev. A
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