~ "" m INSTRUCTION MANUAL JERR~tD C C C) 435-374.2 1--1 /\..NNEL IVI DER IVIN MODEL COM-* FIG. 1-MODELCOM-12 Converts anyTVChannel 2-13,including12,to TVChannel 12 DESCRIPTION ~. j I The Jerrold Channel Commander Model COM-* is a unitized head-end for completely processing any vhf channel (2-13).Channel Commanders process the signals in such a way that adjacent channels on both high and low bands can be fed to the distribution system thus providing a completelycontrolled, compact head-end for up to 12 vhf channels. VIDEO IF AGC (intermediate frequency amplifier and automatic gain controD, SOUND IF AFC (automatic frequency and sound controD, and a Standby Carrier Oscillator. Model CCV-*, the crystal-controlled converter/amplifier, the fifth plug-in module, provides the particular output channel desired. ModelCOM-* is compatible with existing system equipment and may be used to supply an additional vhf channel, to replace obsolete equipment, or as a spare head-end for any vhf channel. Modular construction of the unit makes it possible to change the output channel simply by exchanging the crystal-controlled converter module. Hence, only additional converter units are required to provide spares for different channels. The basic unit comprises a main chassis with a built-in power supply and five modules: Tuner, 1 4 3 1 1 1 1 1 CONTENTSOF PACKAGE Carton No.1 Model COM-* Ser. No. ................... Screws Male Connectors Model F-59A Spare Model PIP-* Plug-in Pad Warranty Card 435-258 Carton No.2 Unit Model CCV-* Unit LPF-50 (Channels 4, 5, and 6 only) 6" Cable (Channels 4, 5, and 6 only) 1 .." ~ =- --~ r [email protected] ~ c::: H A. 1'-1 1'-1 E L c CJ IV! IV! A.. I"J 0 E R STANDBY CARRIER OSCILLATOR MODELSR-* I i' II I VIDEO IF AGC ~ ~ !J- I ~ LOW-PASSFILTER MODEL LPF-50 ( SOUNDIF AFC ~ 2 FIG.2-MODELCOM.*ANDITSMODULES - - - - -~- I II! 18 SPECIFICATIONS OVERALL Sensitivity 100uv (-20 dbj)* input for 57 dbj output Maximum::!::: V2 db output change for input change of 200 uv (-14 dbj) to 64,000uv (+36 dbj) AGCSensitivity TUNER Frequency Range INPUT: VHFChannels 2 to 13(onespareposition) " NoiseFigure Impedance Gain MaximumInput " " " " Image Rejection AFC OUTPUT: 41 mc to 47 mc 6 db Max. 75.ohminput- 75-ohmoutput,at VSWR1.1:1 17 db minimuru +36 dbj . 50 db minimum Pull.inRangeof ::!:::250 kc minimum VIDEO IF AMP & AGC Bandwidth IFResponse Flatness VideoCarrier SoundCarrier " AdjacentCarrierRejection GainControl Impedance Gain : Operational IF Output AGC 41.6mc to 46.5mc Within 1f4db 45.75mc 41.25mc 50 db minimum Manualor automatic 75-ohminput (VSWR1.2:1);75-ohmoutput(VSWR1.2:1) 46 db minimum VideoIF Carrier40 dbj; SoundIF Carrier25 dbj SyncTip Referenced, noiseimmune SOUND IF AMP & AGC SoundIF frequency 41.25 mc SoundIFLimiting 10 db limiting min. (ii) 25 dbj outputwith 100uv input to tuner 75 ohmsat VSWR1.1:1 4.473mc 25 mv rms across100 k ohms,2% harmonicdistortion Sound IFOutput"""""""""""""""" AFCIF AFCAudio STANDBY CARRIER OSCILLATOR Delay(Off)""""""""""""""""""""" 20 sec.al1\)roximate Delay(On) Range """""""""""""""""""""""" 2 sec. . Adjusted to operate at Station-Off-AirCondition Input """"' Output " : Impedance """""""""""""""""""" InsertionLoss"""""""""""""""""" Outputof IF amplifier 45.75mc carrier adjustableand Xtal-controlled - 1.12:1 75.ohminput VSWR=1.12:1;75-ohm outputVSWR 1/2 db maximum CONVERTER/ AMPLIFIER Frequency range Input Impedance OutputImpedance Gain MinimumInput""""""""""""""""" input:41 mcto 47 mc;output;anysingleVHFChannel2 to 13 75 ohlJ1s, VSWR1.2:1 Dual/75ohms,VSWR1.2:1 17 db minimum 43 dbj MaximumOutput Oscillator 57 dbj (1) self-containedcrystal controlled; (2) tuner oscillator controlled for on-channeloperation Model PIP GainControl POWER SUPPLY Type Self-containedwith line voltage regulating transformer PowerRequirements """""""""""" 90 v to 130v, 60 cps, no watts '0 dbj = 1000 microvolts across 75 ohms. 3 ~--- -- I r 'I, TECHNICALDESCRIPTION POWER SUPPLY action at relatively low intermediate frequencies to control the on-channel sound carrier. Once set, the desired difference between sound and video carrier levels for the channel is precisely maintained. A line-regulating supply powers all modules. Additional voltage regulation is provided for stable operation of AFC and AGC circuits. STANDBY CARRIER OSCILLATOR TUNER When a station goes off the air, a time delay device is automatically energized and triggers a crysta I-controlled oscillator to provide a replacement carrier after 20 seconds. A warning light indicates that the station is off-the-air. The tuner will receive any vhf channel according to the position of the channel selector switch. The tuning control circuitry incorporates a balance meter which gives visual indication that the tuner is set to the exact frequency. The automatic frequency control insures that the tuner will remain locked-in precisely on frequency. A special AGC circuit maintains the best possible noise figure on weak antenna signals and prevents overloading on strong (up to 64,000 microvolts) signals. Finally, the tuner amplifies and changes the received signals to relatively low intermediate frequencies. CRYSTAL CONTROLLED CONVERTER/ AMPLIFIER The converter uses a crystal-controlled oscillator to change the intermediate frequencies to any desired TV channel output. In the event that onchannel conversion (e.g., Ch. 2 to 2, 9 to 9, etc.) is desi red, the converter oscilIator is switched out of the circuit to permit the tuner oscillator to be used for both down and up conversion. Since the same oscillator is now used for both conversions, co-channel interference cannot be generated internally. The converted signal is fed via an amplifier stage to dual outputs with an output capability of one volt each. These dual outputs have an excellent match (VSWR 1.2:1) simplifying mixing with other COM-* units or other existing equipment. VIDEO IF AGC The highly-selective i-f amplifier incorporates specially-designed traps and filters to eliminate adjacent channel interference. This circuitry assures minimum phase delay for the best reproduction of the incoming color and black and white signals. Sync pulse reference AGC has a noise clipping circuit which provides constant output levels not affected by power line or ignition noises. The fast action of this AGC minimizes airplane flutter. LOW-PASS FILTER SOUND IF AFC For channel 4, 5 and 6 conversion, a special lowpass filter network (Model LPF-50) is shipped with the converter unit. The network is designed to suppress 82.5 mc second harmonics generated in the sound i-f module. The automatic frequency control circuitry provides the correction voltage for the tuner. Precise automatic sound control circuitry provides limiting ;>Q.. AFC OUTPUT SOUND IF OUTPUT Ase AFC z:::e 0<[ 0'0 0 </) - -I AUDIO IF -!$O .'LPF L..:- 1 -.1 c~ 55« OIL </)..... TUN~R IF AMP 00 w(!) oOC OSC. I I I I I I I I I L SOUND 8 VIDEO I F OUTPUTS >!; II:: W z i:! STANDBY AGC CARRIER UP CONVERTER ~. OSCILLATOR ~~~-=-~ANN1.I:...~!:!-"~l!2tI..Je9L8!:!.:~T°-BH. 2) ~~~.~ -""--~..J FIG. 3-FUNCTIONAl BLOCKDIAGRAM 4 I-,--~- ~ - - ~ --~-- - > ..J Cl. Cl. :J </) II:: W ~ 0 Q.. III INSTAllATION A. INSTALLATION OF LOW-PASS-FILTERMODEL LPF-50 FOR CONVERSION OF CHANNELS 4, 5, AND 6 2. Units in the same rack should have 5 to 7 inches of~vertical spacing between them for proper ventilation and ease of servicing. For conversion of channels 4, 5 or 6, a low-pass filter is required to be installed in Models COM-4,5, or 6. The filter is shipped with each Model CCV-4,CCV-5and CCV-6respectively. 3. Channel Commanders can be used with any 75-ohm antenna arrays or other 75-ohm source such as preamplifiers (e.g., Model TPR-*). 1. Mount Model LPF-50on top of the COM-*chassis, in the 4. As output mixing determines the arrangement in the relay racks, we shall discuss this matter first. area bounded by the power transformer, the electrolytic capacitor, and the SOUND IF AFC module. Mount the LPF-50 so that the silkscreened label is adjacent to the SOUND IF AFC module. Two snap plugs are provided for fastening through 1f4"holes stamped out in the chassis (see fig. 2). 2. Disconnect the jumper from the J204 SOUND IF OUT, fitting on the SOUND IF AFC module; then connect the jumper to the LPF-50 fitting near tube VIOL " 3. A 6" jumper is shipped with each LPF-50. Connect this jumper between J204 SOUND IF OUT fitting on the SOUND IF AFC module and the LPF-50 fitting near the transformer. B. INSTALLATIONOF MODELCCV FOR OFF-CHANNEL CONVERSION(ch. 2 to ch. 3, etc.) '\ 1. Mount Model CCV at rear of chassis (compare fig. 2) so that its plug engages the chassis-mounted socket; turn spring lock fasteners 90° clockwise. 2. Connect orange-coded cable from IF OUT fitting on standby carrier oscillator module to J502 IF IN fitting on Model CCV. 3. Removecap from J506 RF T.P: fitting on Model CCVand connect the blue-coded jumper in its stead. 4. Connect brown-coded jumpers to J504 RF OUT 1 and J505 RF OUT 2 fittings on Model CCV. 5. Disconnect and remove the grey-coded jumper from the OSC OUT fitting on the tuner. Cover the fitting with the cap removed in step 3. 6. Set OSCILLATORINT EXT switch on Model CCV to INT position. C. INSTALLATION OF MODELCCV FOR ON-CHANNEL CONVERSION(ch. 2 to ch. 2, etc.) '1'1 II: Iii 1. For channels 4, 5 and 6 install Model LPF-50 as under A. 2. / Install Model CCVas under B steps 1 to 4. 3. Remove cap from J501 OSC IN fitting on Model CCV; connect grey-coded jumper to J501. 4. Set OSCILLATORINT EXTswitch on CCVto EXT position. D. INSTALLINGTHE CHANNELCOMMANDER GENERAL 1. Mounting of Channel Commanders in standard 19" relay racks should be done so that most convenient mixing of their outputs can be effected. ~e double-shielded...£~ for construction of mixing iump-els; Jumper lengths are non-critical. In many cases the RF OUT terminal bracket c;n b~ved and connections be made directly to the fittings on the CCVchassis. OUTPUT CONNECTION 1. Mixingthe output of a single COM-* unit with outputs of compatible equipment (such as Model DPM-*): connect the RF OUT fittings at chassis rear of the COM-* in the same manner as the outputs of a single-channel amplifier. 2. Mixing the outputs of several COM-*units: mixing should be done separately for low-band and high-band channels. Non-adjacent channels in each band can be mixed directly; so can two adjacent channels in either band. Where more than two channels in the low-band or the high-band are to be mixed, mix non-adjacent channels directly in two groups and combine both groups in a mixer such as Model 1592.The mixed low-band and the mixed high-band can then be combined in a further network such as Model LHS-76 to obtain an all-band, single trunk line input. 3. Mixing should be done with the signal flow directed from the lowest channel unit to the highest channel unit in each group, terminating unused output terminals in the lowest channel units with Models TR-72F (see block diagram). 4. After mounting the COM-* units according to the above criteria, measure the lengths of mixing jumpers that will be required, construct the jumpers and interconnect the COM-* units. INPUT CONNECTION 1. At the end of each antenna down lead install an F-59A connector, as described in Jerrold instruction book 435-345.Where other than RG-59/U type cable is used, install appropriate adapter fittings. 2. With a Jerrold Field Strength Meter measure the signal strength at the end of each down lead; record the readh. " ings for future reference. c;.4 ~(:;o-""'-IV The max. input level should not exceed +36 dbj as specified. The input level measured at channel 6 should not exceed 1000 uv; this is important for proper color reception! ) b. If signal strength is less than 100 uv (-20 dbj), install a mast-mounting preamplifier Model TPR-* for the particular channel. c. If signal strength measured on channel 6 is more than 1000 uv (0 dbj), connect an in-line attenuation pad Model PDL** and an F-71adapter (or a short RG-59/U jumper equipped with F-59Afittings) to the end of the down lead to reduce the signal to approximately 0 dbj. 3. Connect each down lead to the ANT INPUT fitting at the rear apron of the respective COM-*unit. **Available for 3, 6, 10 and 20 db. 5 jr' OPERATIONALPROCEDURE GENERAL NOTE: Each COM-* has been factory-equipped with plugin pads of proper value (Models PIP-3, 6, etc.) to provide a video carrier level of 57 :t 1 dbj and a sound carrier level of 42 :t 1 dbj at each RF OUT terminal. This step-by-step procedure should be followed for each COM-* unit installed. A level-setting example for a COM-* system is given, with a Model TML-1 as the first amplifier, and with JT-1750 type cable used in the trunk line. I I' 1. Plug line cord of COM-* into 117 vac outlet. EXAMPLE OF A COM-* SYSTEM 2. Set POWER switch to ON position. 3. Set GAIN SELECT switch to AGC position. I I 4. Set AFC ON switch to down (off) position. I 5. Set small knob of tuner selector switch with white dot to the off-the-air channel assigned to COM-* installed. I \I III U Slowly tune the fine tuning control (large knob) on the channel selector to obtain zero indication on the AFC BALANCE meter; there should be a decided plus and' minus indication about the zero point during tuning. NOTE: The tuner oscillator may possibly convert a strong but undesired adjacent video carrier to 41.25 mc. To find out whether the unit is properly tuned to the desired channel, connect a tv receiver to the TEST fitting on the front panel. If a good clear picture shows, the unit is tuned properly. If a faded or distorted picture shows, retune the unit. 7. Set AFC ON switch to ON position. 8. If the COM-* is installed for operating an additional channel, or replacing a single-channel amplifier, use a Jerrold Field Strength Meter for measuring the signal strength of the video and sound r-f carriers of the particular channel at the trunk line input; then set the output to the desired level at the new channel, or to the same level as that of the previous unit. 1. Systems normally require a flat output from the first repeater amplifier. As cable characteristics vary with frequency, this requires UtiIting" the output of the headend (or trunk Iine input) . 2. Let us assume a typical 9-channel head-end using COM-2, 3, 4, 5, 6, 7, 9, 11 and 13; the low-band groups (channels 2, 4, 6) are mixed (with 3 & 5) in a Model 1592 with a loss of 3 db; the low-band is mixed with the highband in a Model LHS-76 with" a loss of 0.5 db; a directional coupler (Model DC-12) is used for introducing a permanent test point incurring a max. loss of 1 db; the first repeater amplifier is a Model TML-1 with a recommended input level of +8 dbj and is equalized for 22 db of cable (both at ch. 13). See block diagram. 3. a. Operating the COM-13 at maximum output of 57 dbj at ch. 13 to achieve longest possible cable run to the TML-1, we calculate: 57 less losses in: (a) LHS-76, (b) DC-12, and (c) less input to TML-1 = 57 (0.5 + 1.0 + 8) = 47.5 db. - b. Using Jt-1750 type cable, having a nominal attenuation of 1.03 dbllOO ft. at channel 13 and at a mean temperature of 70°F, we can achieve a cable run of 4"'i.~ 100 = 4,610ft. CHANNEL COMMANDERS (' TR-72F TR-72F TR -72 F I 47.5db=4.610 of JT-1750 L Block Diagram~Typical 6 FT + 8 dbj INPUT(at Ch.13 ) g.Channel Head-End With JT-1150Tr.unk and TML.1 first Repeater Amplifier c. The chart below gives the nominal attenuation per 100 ft. of JT-1750 cable, at 700F, for each video carrier. ch. 2 ch. 3 ch.4 ch. 5 ch. 6 ch.7 0.49 db 0.52 db 0.54 db ..0.58 db " .0.60 db , .0.89 db ch.8 ch. 9 ch.10 ch. 11 ch. 12 ch. 13 0.92 db ..0.95 db .0.98 db ". ..1.00 db ..1.02 db .1.03 db We can thus calculate the attenuation for each of our video carriers in our cable of 4,610 ft.; at channel 2 . . 0.49x 4,610 db the attenuation IS 100 =. 225 , and for all channels in our system: - .~ ch. ch. ch. ch. ch. 2 3 4 5 6 22.5 db ..24.0 db .25.0 db ..26.5 db .27.5 db ch. ch. ch. ch. 7 9 11 13 .41.0 db ..44.0 db .46.0 db .47.5 dl;> d. Our TML-1 being equalized for 22 db = 2,140 ft. JT-1750 cable at ch. 13 and requiring an input + 8 dbj, we calculate the TML-1 input levels for video carriers in our system; for ch. 2 the level ' 22 + 8 0.49x 2,140 - 195 db 100 -. j, and for all channels in our system: j,, r ch. ch. ch. ch. ch. Iii 2 3 ..." 4 5 """'" 6 ..." 19.5 dbj .19.0 dbj ..18.5 dbj .17.5 dbj .17.0 dbj ch.7 ch.9 ch. 11 ch. 13 of of all is 11 dbj .10 dbj 9 dbj 8 dbj II ..42.0 dbj ..43.0 dbj 43.5 dbj 44.0 dbj ..44.5 dbj .39.0 dbj .40.0 dbj .40.5 dbj ch. 5 ch. 6 .41.0 dbj 41.5 dbj Inserting an appropriate PDL after the low-band mixer (Model 1592) will operate the individual COM-* units near optimum rated output. 4. Measure the level of each video carrier at the trunk line input. Adjust the front panel AGC control to come as close as possible to the level arrived at in 3 e and f respectively. If necessary exchange the PIP plug-in pad on the CCV-* module for one of higher attenuation. Then record the trunk line input levels for future reference. NOTE: Our example gives approximate level settings before total system alignment begins. In modern installation practice, with 2-way voice communication facilities available, the fastest and most accurate way of level setting is to fine.-adjust the individual COM-* units following instructions given by an observer reading the output levels at the first trunk line ampl ifier. 5. Check each COM-* for internally rier signal: generated standby-car- a. Disconnect the antenna input-lead from the COM-*; after about 20 seconds the SIGNAL OFF indicator on COM-* front panel should light up. If the time interval is too short, slightly adjust the SEN (sensitivity) control clockwise and repeat test. If the time interval is too long, sl ightly adjust the control counter-clockwise and repeat test. For this test, the COM-* should have been in operation at least 1 hour. b. Adjust OSC LEVEL control on standby-carrier e. Adding the figures derived in d to those in c, we get the levels required at the trunk line input in our example: ch. 2 ch. 3 ch. 4 ch.5 ch. 6 ch. 2 ch. 3 ch. 4 ch. 7 ch.9 ch. 11 ch. 13 ..52.0 dbj 54.0 dbj ..55.0 dbj .55.5 dbj f. Operating the TML-1 with block-tilt of 3 db in the low-band, we can set our low-band channels to the foliowing trunk line input levels: oscillator of each COM-* to obtain the same output level as recorded under 4. c. Reconnect antenna lead; SIGNAL OFF indicator should go off in about 2 seconds. light d. If the Iight does not go. off in about 2 seconds, slowly advance the SEN control on the standby-carrier module clockwise until light goes off. Then repeat steps 5 a to c. 6. After all operation checks have been made, wrenchtighten all jumper connectors not more than 1/6 of a turn. MAINTENANCE MODULE II II .1 I REPLACEMENT Model COM-* is designed to give long, trouble-free service. Its modular construction permits quick replacement of a sub-assembly with a spare at the infrequent times when servicing becomes necessary. Down-time of the channel involved during replacement is kept to not more than a minute or two. II rf II For multi-channel systems Jerrold recommends the following spare equipment: II 1. One complete COM unit less CCV module. 2. One CCV module for each channel in operation. II TUBE REPLACEMENT II , Replacement tubes must be of the same type as specified in the parts list. After tube replacement, check the output levels and compare the readings with those previously recorded. If tube replacement requires re-alignment of a module, follow the alignment procedures given here. If lack of test equipment prevents proper alignment in the field, send the subassembly to the factory while keeping the channel in operation with the spare equipment. Carefully pack the module and ship it, with freight and insurance charges prepaid, to Jerrold's Service Department. Include a letter quoting the channel involved and Iisting the difficulties encountered. ALIGNMENT PROCEDURES A. EQUIPMENT REQUIRED 1. Sweep Generator-Jerrold Models 601, 890, 900A. 2. Oscilloscope-Commercial type with 5" screen, calibrated vertical amplifier. 3. Detector-Jerrold Model D-86. 4. Two Attenuators-Jerrold Model AV-75. 5. VTVM-Commercial type with high input impedance. 6. Field Strength Meter-Jerrold Model 704-8. 7 r"'V II~ 7. Marker Generator-Jerrold Model CM-6,for oscillator frequencies of 39.75mc, 41.25mc, 41.6mc, 45.75mc, 46.5mc, and 47.25 mc. 8. Marker Generator-Variable type, Weston or RCA. 9. Band Filter-Jerrold Model FCO-47. 10. Attenuation Pad-Jerrold 3. Place jig Model AJ-106over tube V304in video i-f module. 4. Connect a 6 db pad to J303; terminate J304 with a Model TR-72F.Connect sweep output to AJ-106,and FCO-47input to the 6 db pad. 5. Observe response and adjust L317 and L318 for flatness from 41 to 47 mc. Model PDL-6. 11. Low-capacity Probe-10:1 Divider type. 12. 75-ohm Termination-Jerrold Model TR-72F. 6. Energize Model COM-*;allow 5 minutes warm-up. 7. Transfer AJ-106from V304to V303. 13. Jig Shield-Jerrold 8. Set GAIN SELECT switch to MAN position; set MANgain control at minimum (maximum counter-clockwise position). Model AJ-1O6. 14. RF-Bridge-Jerrold Model KSB-7F (fixed 75 ohms). 15. Coaxial Switch-Jerrold Model FD-30 or TC-3. 16. Spare Amplifier-Jerrold 9. Adjust n04 and R316 for maximum attenuation at 41.25 mc. Model TML-1or SCA-2l3. 10. Adjust L312, L315, and L316 for response shown in fig. 5. 17. -3.5 volt bias supply. B. TUNERALIGNMENT L316 1. Set up equipment as shown in fig. 4. 2. Set power switch on COM-*front panel to POWERON 45.75 \". position and allow 5 minutes warm-up. 3. Set AFC ON switch to off position (down); set GAlN SELECT switch to MAN position. 4. Tune sweep generator to the mid-frequency of the channel concerned; set marker generator to provide markers at the video and sound carrier frequencies of the channel concerned. 5. Observe the oscilloscope for flatness and band-pass; adjust C12 and Cl3 for flat response (::tl/2 db), with video and sound carriers on top of the curve. C. VIDEOI-F ALIGNMENT Fig.5-Response Curve (L312,315, and 316 adjustment) The video i-f stage should not ordinarily require alignment in the field, even after tube replacement. However, in case of emergency and where a spare unit is not available, proceed as follows: 1. Ascertain that Model COM-*is de-energized. 2. Set up test equipment as shown in fig. 4. 11. Connect a VTVMto test point TP30land adjust MANgain control for a reading of -3.0 volts. 12. Transfer AJ-106 from V303 to V302; adjust n03 for maximum attenuation at 47.25 mc; be sure this trap is on frequency before aligning this interstage. Now adjust e RF AV-75 SWEEP GEN. MKR. M 47.25 41.25 MKR. GEN. 0 0 Fig. 4-Test Set-up 8 V I i I L308 and L311 for the response shown in fig. 6; then recheck the trap frequency and, if necessary, readjust the bandpass circuit. Remove AJ-106. 41.6 t L311 46.5 L308 L MAX. % DB I r 13. Connect sweep input to IF IN terminal J301; adjust C306 for maximum attenuation at 39.75 mc; adjust C308 for maximum attenuation at 47.25 mc. -!\ .1. 14. Adjust n01, n02 and L307 for response shown in fig. 7. Continuously monitor the trap frequencies while aligning this interstage. It may be necessary to touch-up the other stages to achieve an overall flatness of ::!: 1f4 db. DO NOT adjust L301, L302 and L303 in the input stage, nor L317, L318 and L320 in the output stage! 47.25 41.25 Fig.6-Response Curve(l308 and 311 adjustment) D. SOUND (-F ALIGNMENT With COM-* in operating condition channel: tuned to the assigned 41.6 45.75 t f 46.5 1. Disconnect the jumper at the IF IN terminal J301 on the VIDEO IF AGC module. V4 DB MAX. 2. Connect an AV-75 attenuator to that terminal; connect a CM-6 generator, capable of delivering a 41.25 and a 45.75mc signal, to the AV-75. 3. Connect a field strength meter to one RF OUT terminal at the rear apron of the COM-*. 4. Turn SOUND LEVEL control maximum clockwise. 5. Tune the field strength meter for maximum indication of sound carrier level for the assigned channel. Attenuate the input signal to J301 sufficiently to stay below limiting level. 6. Now adjust T203 and T204 for maximum output; then turn SOUND LEVEL control maximum counter-clockwise and adjust n04 and R316 on the VIDEO IF AGC chassis for maximum attenuation at the sound carrier. 7. Connect a VTVM to test point TP201 on the SOUND IF AFC chassis and adjust L201 for maximum negative C306 41.25 T301 47.25 C308 Fig.7-Response Curve(T301and302 andl307 adjustment! 9. Nowadjust C221 and top and bottom of T202 for response curve shown in fig. 8; keep the sweep input to a level so as to maintain a 2-volt deflection on the oscilloscope; the flat portion of the curve should vary not more than 0.2 volts (approx. 1 db). voltage. Then back up the adjustment 1/2 turn counterclockwise. 8. Disconnect VTVM; connect a low-capacity probe in its stead; connect the other side of the probe via a D-86 detector to an oscilloscope; insert a sweep generator between the marker generator and the AV-75; set sweep for 40.5 to 42 mc. This set-up is similar to that in fig. 4. 10. Disconnect probe from TP201; remove D-86; connect probe directly between AUDIO output terminal J201 and oscilloscope. 11. Now adjust top and bottom of T201 for response curve shown in fig. 9; adjust for maximum ampl itude with equal displacement above and below the base line. 2 Volts Fig. 8-Response Curve(C221andT202adjustment) Fig. 9-Response Curve(T201adjustment) ~ I; 9 -" rt E. CLIPPING LEVEL ALIGNMENT 2. Terminate IF IN terminal J502 with a TR-72F. With COM-* in operating condition, tuned to the assigned 3. Set OSCILLATOR switch to INT position. channel: 1. Connect a field strength meter to one RF OUT terminal at rear apron of chassis; terminate the other RF OUT terminal with a TR-72F. 2. Tune the field strength meter to the video carrier of the assigned channel; set GAIN SELECT switch to AGC; set AGC potentiometer for 57 dbj output. 3. Connect an oscilloscope to TP302; loosen the locking nut on CLIPPING LEVEL control R338; adjust R338 until the sync tips just begin to compress. Observe the reading on the field strength meter and back off R338 for a reduction of 2 db. 4. Reset AGC potentiometer for 57 dbj output; tighten the locking nut on R338. 4. Adjust L501 for peak value; peak L504. For low-band channels adjust C534, for high-balld channels adjust C503, to indicate -3.9 volts. Then reset L501 for -3.5 volts on the slow side. This will generally yield maximum conversion gain. Gain will deviate 1 db with a bias variation from -2.5 to -5.0 volts. c) Alignment With COM-'k in operating condition, tuned to the assigned channel: 1. Connect field strength meter to one RF OUT terminal; terminate the other RF OUT terminal with a TR-72F; tune the meter to the video carrier of the assigned channel. 2. Turn OSC LEVEL control maximum clockwise; disconnect antenna; SIGNAL OFF indicator on front panel should light up after approx. 20 seconds. If not, carry out step 5 of operational procedure to check time delay circuit. 3. Now adjust L401 for maximum output reading on field strength meter; then back up L401 for 2 db on the slow side of the peak. 4. Adjust OSC LEVEL control for 57 dbj output. for on-channel operation: 1. Carry out steps 1 and 2 as under b. 2. Interconnect OSC OUT terminal on tuner and OSC IN terminal J501on CCVby coaxial jumper. 3. Set OSCILLATORswitch to EXT position. 4. Adjust C506 (accessible through hole in chassis, near J501) for -3.5 volt bias. d) Alignment F. STANDBY-CARRIER OSCILLATOR ALIGNMENT of oscillator of oscillator 1. Set up equipment circuit. response: as in fig. 4 but omit FCO-47 from 2. Terminate RF OUT 1 terminal J504 with a TR-72F; set OSCILLATOR switch to INT position. 3. Checking the output at J505, adjust L506, L507, L510 and L511 to yield a response as shown in fig. 10 (see note). 4. Terminate the RF OUT 2 terminal J505; check the response at J504; if it is tilted, adjust the response at J505 to give a min. flatness of V2 db. Minimum gain should be 17 db, maximum gain should be 23 db. 5. On low-channel (particularly ch. 2, 3 and 4) converters, L506 and L507 may have to be detuned sl ightly to yield the desired response, since the coupling capacitor C512 has a fixed value. G. CONVERTER ALIGNMENT With COM-* channel: in operating condition, tuned to assigned a) Alignment for input match: 1. Set OSCILLATOR switch to EXT position. 2. Apply a -3.5-volt bias to feed-through capacitor C512 located between V503 and L505 on the CCV chassis. 3. Where the originally supplied PIP plug-in pad has been replaced with one of different attenuation value, reinsert the original PIP into socket J503. 4. Set up test equipment for JERROLD STANDARD MATCH TEST as described in Jerrold Technical Newsletter Vol. 2, No.1, fig. 14a; connect the "U NKNOWN" terminal of the bridge to the IF IN terminal J502 on the CCV. NOTE: The overall i-f band of interest is 41 to 47 mc. The COM-* actually shapes this to the required band of 41.25 to 46.25 mc. Therefore the CCV can be aligned to a flat-top at maximum bandwidth or to one at minimum bandwidth. The bandwidth is established by the tolerances of C515, C516, R516, and by tube characteristics. e) Oscillator output match: 1. Set OSCILLATOR switch to EXT position; terminate one of the RF OUT terminals with a TR-72F. CAUTION: 2. Set up equipment for JERROLD STANDARD MATCH TEST; check match at unterminated RF OUT terminal. Adjust C521, C522, L512 and L528 to yield a 15 db return loss within the band and 20 db return loss outside the band. Due to presence of second harmonics, the sweep generator may give erroneous return loss measurements. In such cases insertion of an FCO-47 filter in the output line of the sweep generator is recommended. 3. Terminate the other RF OUT terminal and check the former for symmetry; adjust L512 and L528 if necessary. Both these coils govern the symmetry of match at the two RF OUT terminals. 5. Tune the top and bottom slugs of L505 to yield the best input match in the i-f band of 41 to 47 mc; a minimum return loss of 20 db should be achieved. b) Alignment of oscillator 1. Remove -3.5-volt C512. 10 6. On high-channel units (particularly ch. 11, 12 and 13) the outer poles can be sharpened by very slightly increasing the inductance of L509. This adjustment is very critical! Too much inductance of L509 may mismatch the output! for off-channel operation: bias from C512; connect VTVM to 4. Recheck both response (with OSCILLATOR switch set to INT) and match (with OSCILLATOR switch set to EXT). ~ L506 L507 L510 L511 Y20B MAX. 47 41 46,5 r MAXIMUM BANDWIDTH MINIMUM CCY BANDWIDTH RESPONSE Fig. 10-CCV Response CIRCUIT DESCRIPTION POWER SUPPLY (compare fig. 11) The built-in power supply operates on 90-130 vac, 60 cps. It employs a line-regulating transformer n01, silicon rectifiers CR1O1, CR1O2 and CR103, a filter network, and a voltage regulating tube VIOL The power supply provides positive and negative 150vdc voltages and 6.3 vac. Except for the tuner, all modules are powered and connected to operating controls via plugs and sockets. The tuner is powered via a 6-conductor cable. TUNER (compare fig. 12) The tuner is a modified Standard-Kollsman unit. It has a 13-position selector switch with a coaxially mounted finetuning vernier capable of tuning each channel individually. The tuner accepts any vhf tv channel at its ANT IN terminal and converts the particular channel to a preselected intermediate frequency band of 41 to 47 mc. This is accomplished in an r-f amplifier stage (VI) and an oscillator-mixer stage (V2). For best oscillator stability, the tuner incorporates an automatic frequency control circuit. The required correcting voltage is supplied by the SOUND IF AFC module. A varactor diode CR1 connected between oscillator plate and grid varies in capacitance according to variations of the impressed voltage. Hence, as the oscillator frequency tends to shift, the voltage changes and, therefore, the capacitance changes and returns the oscillator frequency to its original value. The i-f b1md is passed via IF OUT terminal to the VIDEO IF AGC module. For on-channel operation of the COM-*, the tuner osci lIator replaces the oscillator in the CCV module. This maintains station frequency assignments and prevents co-channel interference in systems. VIDEO I-F AMPLIFIER AND AGC (compare fig. 13) This module accepts the i-f band from the tuner with the video carrier at 45.75 mc, the sound carrier at 41.25 mc, and the color sub-carrier at 42.17 mc. Special traps reject frequencies outside the band of interest with particular emphasis on the adjacent video carrier of 39.75 mc, the adjacent sound carrier at 47.25 mc, and the adjacent color sub-carrier at 48.17 mc. The signal enters at the IF IN terminal J301. The input is matched to 75 ohms for the 41-47 mc band by loading the grid of V301 with R301 and transforming the resultant grid load to 75 ohms in a double-tuned, optimum-coupled, bandpass circuit. This network consists of C301, L301, L302 and L303. The first interstage V301-V302 is a double-tuned, undercoupled band-pass circuit. Primary tuning is on nOl which also incorporates the trap for the adjacent video carrier. L307 controls the bandwidth and n02 provides secondary tuning. n02 also incorporates the trap for the adjacent color sub-carrier. The second interstage V302-V303is a double-tuned, optimumcoupled band-pass circuit with primary tuning by L308 and secondary tuning by L31l. C312 and n03 form the top-end coupling circuit with n03 acting as trap for the adjacent sound carrier. 11 "' II II Ii' " 1 1 " Ii,,, E. CLIPPINGLEVELALIGNMENT 2. Terminate IF IN terminal J502 with a TR-72F. With COM-* in operating condition, channel: 1. Connect a field strength meter tuned to the assigned to one at rear apron of chassis; terminate terminal with a TR-72F. RF OUT terminal the other RF OUT ' 2. Tune the field strength meter to the video carrier of the assigned channel; set GAIN SELECT switch to AGC; set AGC potentiometer for 57 dbj output. 3. Connect an oscilloscope to TP302; loosen the locking nut on CLIPPING LEVEL control R338; adjust R338 until the sync tips just begin to compress. Observe the reading on the field strength meter and back off R338 for a reduction of 2 db. 4. Reset AGC potentiometer for 57 dbj output; tighten the locking nut on R338. 4. Adjust L50l for peak value; peak L504. For low-band channels adjust C534, for high-band channels adjust C503, to indicate -3.9 volts. Then reset L50l for -3.5 volts on the slow side. This will generally yield maximum conversion gain. Gain will deviate 1 db with a bias variation from -2.5 to -5.0 volts. c) Alignment tuned to the assigned 1. Connect field strength meter to one RF OUT terminal; terminate the other RF OUT terminal with a TR-72F; tune the meter to the video carrier of the assigned channel. 2. Turn OSC LEVEL control maximum clockwise; disconnect antenna; SIGNAL OFF indicator on front panel should light up after approx. 20 seconds. If not, carry out step 5 of operational procedure to check time delay circuit. 3. Now adjust L401 for maximum output reading on field strength meter; then back up L401 for 2 db on the slow side of the peak. 4. Adjust OSC LEVEL control for 57 dbj output. of oscillator for on-channel operation: 1. Carry out steps 1 and 2 as under b. 2. Interconnect OSC OUT terminal on tuner and OSC IN terminal J50l on CCV by coaxial jumper. 3. Set OSCILLATOR switch to EXT position. 4. Adjust C506 (accessible through hole in chassis, near J50l) for -3.5 volt bias. d) Alignment F. STANDBY-CARRIER OSCILLATOR ALIGNMENT With COM-* in operating condition, channel: 3. Set OSCILLATOR switch to INT position. of oscillator 1. Set up equipment circuit. response: as in fig. 4 but omit FCO-47 from 2. Terminate RF OUT 1 terminal J504 with a TR-72F; set OSCILLATOR switch to INT position. 3. Checking the output at J505, adjust L506, L507, L510 and L511 to yield a response as shown in fig. 10 (see note). 4. Terminate the RF OUT 2 terminal J505; check the response at J504; if it is tilted, adjust the response at J505 to give a min. flatness of 112db. Minimum gain should be 17 db, maximum gain should be 23 db. 5. On low-channel (particularly ch. 2, 3 and 4) converters, L506 and L507 may have to be detuned sl ightly to yield the desired response, since the coupl ing capacitor C512 has a fixed value. G. CONVERTER ALIGNMENT With COM-* in channel: operating condition, tuned to assigned a) Alignment for input match: 1. Set OSCILLATOR switch to EXT position. 2. Apply a -3.5-volt bias to feed-through capacitor C512 located between V503 and L505 on the CCV chassis. 3. Where the originally supplied PIP plug-in pad has been replaced with one of different attenuation value, reinsert the original PIP into socket J503. 4. Set up test equipment for JERROLD STANDARD MATCH TEST as described in Jerrold Technical Newsletter Vol. 2, No.1, fig. 14a; connect the "UNKNOWN" terminal of the bridge to the IF IN terminal J502 on the CCV. output match: 1. Set OSCILLATOR switch to EXT position; terminate one of the RF OUT terminals with a TR-72F. Due to presence of second harmonics, the sweep generator may give erroneous return loss measurements. In such cases insertion of an FCO-47filter in the output line of the sweep generator is recommended. 3. Terminate the other RF OUT terminal and check the former for symmetry; adjust L512 and L528 if necessary. Both these coils govern the symmetry of match at the two RF OUT terminals. 1. Remove -3.5-volt C512. ,~ e) Oscillator CAUTION: b) Alignment of oscillator for off-channel operation: .... NOTE: The overall i-f band of interest is 41 to 47 mc. The COM-* actually shapes this to the required band of 41.25 to 46.25 mc. Therefore the CCV can be aligned to a flat-top at maximum bandwidth or to one at minimum bandwidth. The bandwidth is established by the tolerances of C515, C516, R516, and by tube characteristics. 2. Set up equipment for JERROLD STANDARD MATCH TEST; check match at unterminated RF OUT terminal. Adjust C521, C522, L512 and L528 to yield a 15 db return loss within the band and 20 db return loss outside the band. 5. Tune the top and bottom slugs of L505 to yield the best input match in the i-f band of 41 to 47 mc; a minimum return loss of 20 db should be achieved. 10 6. On high-channel units (particularly ch. 11, 12 and 13) the outer poles can be sharpened by very slightly increasing the inductance of L509. This adjustment is very critical! Too much inductance of L509 may mismatch the output! bias from C512; connect VTVM to 4. Recheck both response (with OSCILLATOR switch set to INT) and match (with OSCILLATOR switch set to EXT). The third interstage V303-V304 is a triple-tuned, optimum- coupled t I, band-pass circuit with primary tuning by L312, midtuning by L315,and secondary tuning by L316. C345 a[1d n04 form the top-end coupling circuit in the primary section; C322 provides coupling in the secondary section. n04 has two functions: (1) provides the i-f sound input via SOU ND OUT J302 terminal to the SOUND IF AFC module; (2) acts as trap for the accompanying sound, preventing it from appearing at the video i-f output terminals J303 and J304, Factoryadjusted potentiometer R316 is set for maximum attenuation of the sound trap. The output of V304 is double-tuned flat across the i-f band and is transformed into two 75-ohm loads. Backmatch is The plate output of V203 passes through a single-tuned interstage (T203) and is coupled by C217 to the grid of the second sound ampl ifier V204. The plate of V204 is singletuned by T204 and coupled through C224 to the grid of the sound limiter V205. R220 back-matches the plate output of V205 to provide the proper source impedance at the SOUND IF OUT terminal J204. SOUND LEVEL potentiometer RI08, mounted of the limiter normally to 25 dbj. From J204 the signal is returned either directly, or through the low-pass filter LPF-50, to the VIDEO IF AGC module. peaks the plate output of V305A to the video i-f carrier. The signal is then passed to the series-connected linear detector V305B; its negative-going output is passed to the grid of V306 arranged in a combination dc amplifier and limiter circuit. The plate output of V306 is applied to two silicon diodes in a shunt-series circuit. The shunt diode is referenced to a selected negative voltage developed across R329. This circuit yields excellent noise limiting and clipping at sync tip level. The signal then passes to the second dc amplifier V307A, a cathode follower with a short time constant effected by R332 and C338. The positive-going output is then appl ied to the final dc ampl ifier V301B which develops AGC voltage across a relatively low load. the negative-going This AGC bias is applied to two separate control areas: (1) directly to the i-f amplifier control grids (V301,V302and V303):(2)indirectlyto the tuner r-f amplifier control grid (VI). The circuit design for (2) is based on the following: For any antenna signal other than that which would require maximum gain, the AGC amplifier will develop negative bias. This would then reduce the gain of VI and increase the noise figure of the tuner, which is not desirable at low r-f antenna signal levels. A "bucking voltage" circuit RUI and RU5 has therefore been incorporated in the power supply chassis. This circuit determines the point at which AGC bias will be applied to the grid of VI. At low r-f signal levels, RI09 and RUO establish the required minimum grid bias for VI. Clamp CRI04 prevents positive voltage excursions. At high r-f signal levels, AGC bias is applied to VI at twice the rate of that applied to the i-f amplifier: this prevents overloading VI and considerably extends the dynamic range of the tuner without degrading its characteristics under weak signal level conditions. For automatic gain control, the threshold of the video carrier output level is adjustable by AGC potentiometer RU9 which references the cathode of V305A to ground. For manual gain control the GAIN SELECT switch S102 appiies control bias to R333 and R334 via MAN potentiometer RU2. The cathode of V307B is referenced to negative bias via R337, R338 and R339. Potentiometer R338 serves to position sync tips at or near clipping level. Grid control bias can be monitored at TP-301: clipping level can be monitored at TP-302. 12 r i-f amplifier for combining The automatic gain control circuit operates as follows: C326 lightly couples the plate of V304 to the grid of V305A.L323 ~ and is applied to the grids of the first sound V203 and the afc buffer amplifier V202B. accompl ished by network L320, C328 and C329. J303 is used the video i-f carrier with the sound i-f carrier processed in the SOUND IF AFC module, either directly or through the low-pass filter unit LPF-50. J304 transmits the combined video and sound i-f carriers to the standby-carrier oscillator module. , 'I SOUND I-F AND AFC (see fig. 14) This module receives the sound i-f carrier from the VIDEO IF AGC module. The signal enters at the J203 IF IN terminal on the front panel, serves to set the output level The plate of the buffer amplifier V202Bis peaked by C221to 41.25 mc. This signal is then applied, together with the 36.777 mc output of the crystal-controlled oscillator V201A, to the grid of mixer V202A.The plate of V202Ais tuned by T202to the difference frequency of 4.473mc. This signal is then passed to the IF AFC limiter V201B.The sound output is brought out to two terminals: AUDIOOUTPUTJ201 and AFC OUTPUTJ202. The former is used for monitoring, the latter is connected to a filter network in the power supply chassis. The filter serves to remove the audio components from the afc correcting voltage. AFC BALANCEmeter Ml serves to monitor the correcting voltage, which is then appi ied through AFC ON switch S1O3 to the varactor diode circuit in the tuner. The use of a 4.473 mc afc intermediate frequency instead of the 4.5mc standard is based on the followingconsiderations: At the IF IN terminal we have a very low level 45.75mc carrier. This produces a low level 4.5 mc carrier at the output of the mixer V202A.This carrier in turn would generate an interfering beat with the desired 4.5 mc carrier produced by conversion of the 41.25 mc. By off-setting the afc carrier from 4.5 mc to 4.473 mc, a 27 kc beat is generated which is outside the audible range. The resultant dc component of the undesired 4.5 mc carrier is negligible. STANDBY-CARRIER OSCILLATOR (see fig. 15) The function of this unit is to provide a video i-f carrier signal for routine maintenance and servicing during stationoff periods. The circuit consists of a crystal-controlled oscillator activated by a tube-controlledreed relay. The signal from the VIDEO IF AGCmodule enters at the IF IN terminal J401 and is applied to contacts on relay K401. Relay action is controlled by tube V401Bwhich samples the grid bias voltage through R407. The level of this voltage is set by the chassis-mounted SEN (sensitivity) control R409. V401Bis arranged in a delay circuit employingnetwork C405, R404and R405between grid and plate, with the B+ voltage maintaining a charge on C405. In normal (station-on) condition, V401Bdoes not conduct and K401 contacts are held "open" to pass the signal via an artificial 75-ohm line to the IF OUTterminal J402. In station-off condition the grid bias on V401B approaches zero and V401B conducts. The delay circuit effects a time delay of approximately 20 seconds, after which the relay will become energized. The IF IN terminal J401 becomes disconnected and B+ is applied to the crystal-controlled oscillator V401A,which produces a 45.75 mc signal. This output is then coupled through C403 to the IF OUT terminal J402. The level of this output is adjustable by OSCLEVELcontrol R403. Simultaneously, B+ is applied to a SIGNAL OFF warning light OS101 on the front panel. The relay also disconnects the delay circuit at V401Bso that with the return of station signal and therefore grid bias at V401B,the relay will become de-energized within 2 seconds. With B+ cut off from the oscillator V401A, the plate circuit L401, C403, detunes to appear outside the i-f band of interest. CONVERTER (see fig. 16 and . 'J J 17) It is the function of the converter to convert the incoming i-f band to the desired vhf channel. The i-f video and sound carriers from the output of the standby-carrier unit enters the converter at the IF IN terminal J502. Input match to 75 ohms is achieved by loading the grid of the mixer stage V503with R507and transformingthe resultant grid load with L505and C511.Coarse input level adjustment is provided by a plug-in pad accessible on the chassis top. The signal is' then applied to the grid of the mixer stage V503. For off-channel conversion (ch. 2 to 3, etc.) with OSCILLATOR switch C501 in INT position, a crystal-controlled oscillator V501generates a signal (see crystal frequencies tabulated on schematics) which is coupled through C503to the grid of a doubler or buffer amplifier stage V502.The plate of V502 is tuned by L504to the required converter frequency. For lowchannel conversion the oscillator operates at the fundamental frequencyand the output of V502is tuned to the same fundamental frequency. For high-channel conversion the oscillator operates at a preselected frequency and the output of V502 is tuned to the second harmonic of the oscillator frequency. This signal is then coupled through C510to the mixer V503. For on-channel conversion (ch. 2 to ch. 2, etc.) with OSCILLATOR switch SW501 in EXT position, B+ is disconnected from V501and the OSC IN terminal J501 is connected to the buffer amplifier V502. In this case the oscillator signal is obtained via a jumper cable from the OSC OUT terminal on the tuner. This technique prevents beat interference between the vhf channel as picked off the air and the same vhf channel assigned to the COM-*in the system. The mixer injection voltage of V503as developed across R508 can be monitored at the tip of feed-through capacitor C512 located on the CCVchassis between V503and L505.A doubletun~l'!d,over-coupled band-pass circuit couples the output of the mixer to the grid of the output stage V504.Primary tuning is by L506; C515 controls the bandwidth, and secondary tuning is by L507. C516 serves to decouple the low-impedance grid of V504 from L507. L509 raises the resultant input impedance at the grid of V504. The plate output of V504 is single-tuned to mid-frequency by L510with loading adjustment by L511.The plate circuit is back-matched by an LCR network to permit mixing of semiadjacent converters. The output works into two 75-ohm loads at RF OUT terminals J504 and J505. An r-f test point RF T.P. J506, attenuated by 40 db from the actual r-f output signal, is connected by a coaxial jumper to the TEST terminal on the COM-*front panel. nm ",0 S. "ov Rl07 I2K"W-'O'. IPOWERONI .'0' 'OK '" PlO' 2 ,w .'0' 330 SOUND LEVEL Jl02 'W-'O% '" "'c RIO' " 'OW Be< , FIe.MENT . mAMENT , mA'ENT RIO' <70-10% 2W OlD> ."omov R'09 820 RIIO ." VV ./\1\ ~ ~I CII'- ~ " II::r:-+<' GROUND fz CR'O' RII' ". R'" 'I3'V I CIO' I RII' <70K IN TO'" RII' 'OK 'W RII' 130K -.b CII'.1 1(' Mo'T I ij ,"OUNO . , )A" ~ ""' RIIT 270K II - , "E5 I'" "" .L °""1 = "". RlE5 1M I '' goof -.b 0121+ 1°' ,.-., ¥ 70." """ NDTES , I.'" UN"RKEO """'ORS .R' .00' ". ,.." """'OR' IN " U",'SS"","WIS' SPEC""O ,.." RESIS70R' '" W'77,,." U""" "","W'SESPEC""O. ',CA"'"0R SUPP'IE'8V TOOl TR"'. 'fG, ..' ""0' ,(, ""ME" R'" B2K ...LC1O7 B-"0' 1(' 1 GROUN . B."ov , """R7 '>"D' -+<, SPA", -+<. 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ULL UNMARKEO CAPACITOR" 1000PF 'ALL CAPACITOR VALUE' GIVEN IN PF UNLESS OTNERWISE 'PEClF~O 4 CR'OI a CRZO' ARE A MATCHEO PA<R OF 'N'4I,OREOUIVALENT TO IN 54'. Fig.14-Sound and AFC Schematic E861-477- 0 .;. ,-- "" 4' ~ ""--= ~.~ - C402 1000 J401 ) I I I m::JR] > I C404 1000 1. ( I < J402 C403 1.8 r"~1 L401 V401-A 112-6DJ8 6 2 R402 6.8K IW 10% - C401 P401 (MATES WITHJ104) 5 TO AGC 1.1000 R403 50 K-2W - R408 4.7M LOSc:~ , 2 8- 150V 4 8+ 6 TO NEON LAMP (DS-IOI) R409 lOOK 2W L~EN~ 150V FILAMENT V401 6DJ8 cr: GROUND NDTES I. ALL RESISTOR VALUES GIVEN IN OHMS,1/2WATT, 5%,UNLESS OTHERWISE SPECIFIED. 2.ALL CAPACITORVALUES GIVEN IN PF UNLESS OTHERWISE SPECIFIED. Fig. 15-StandbyCarrierOscillatorSchematic D861-478-C ...... ""-J I II "i". --,,---4': ---- - L". ~I~F~UT.' I J' ~ :::r:I., C,., '-50 '50' <,~-, """ ) 1F1N I 1F r r---r< = I ~ ' I I (,~-~ : -- PIP I R'" UK .~n1'REFI : . ~--~L JI R., " ,% ..,. I.'K "06 J:iif:IfJ L'"l' COli " " JODI ~~ I R'O. UK '.W COO, '-I. ..~ 10 R'O' "0-'% Iq,!J C'" 0." / c.. R'06 UK COO, ",-, C". R'05 ISO L" L50' / L50' R'O' .roK .0% C509 R'" '00 ". C" 1 C'" L'.' cm "ALL RESISTORS II. WATT, 10% UNLESS OTHERWISESPECIFIED, .,ACL CAPACITORSIN PF, UNLESS OTHERWISESPECIFIEO. >ALL UNMARKEDCAPACITORS' 1000 PF, L'" . .+ '50V 1 m. I I I ..L I ) , GROUND = "., L~ ~ NeTES C3~ 1 L5.. R., 100 .~ I L515 1 C", ~r L5O8 ---t7' FILAM'NT ---t7. ""RE I IL'" C330 ---+7' CIIAN , . 9 '50110 .ERf. " I I SPARE ~. P50' SPARE 110,'MC 221MC II'.' MCmMC "',5 MCmile V504 119.5MC .39 MC II ,. I I '..,5MC ..5 MC '.5,'MC ." MC I28.5MCmMC '"0' ~ ~ POP SOCKET AS V'EWEO FROMWIR'NG "DE E861-510 -A Fig. 17-Model CCV(HighChannels)Schematic t-' \.0 'l ~ ",. r CONVERTERAMPLIFIERMODEL CCV-6, SERIES2 Series 2 of this converter (used in converting the i-f of the Whenever replacement of a channel 6 converter is intended, Model CCV-6 SERIES 2 should be ordered. Effective from June 1, 1965, the modified converter will be supplied as standard for orders specifying Model COM-6. Channel Commander to distribution channel 6) represents a modified version of Model CCV-6 designed for improved processing of color signals. ~~ c -1 :r ~~ . ~ ~ + .. g ~~ 0 t-t-t-t-t-t ~; ~;~~i ~I' ~~ 00 " ~I( ~I ~XH §R ~I ~I H::::iI'.A. > ::~J~I' 00+ ~' C\J Cf) 5I!:::::iI' . ) o' 0." . ~e~ w y~! ,0;'1 ~I uCt:a:: -ww r-r-Cf) §IH . m ~!H <tCt:(O ~I~ :?:w, w» .~ IZO uOO Cf)u-.J W 0 0 ~ ~I ~I :Q~I'~~' 1i~ .. ~ ~~ iiil ~I~:: : eH I' 00 .. ~I' ~~ .°::--il' r , : i L ' !~. L_.~ .~~~ :" 0- ~ ~:! J - .. ~~ 0'- . '.. c- I' ~~:: .'.,-r" 20 Oe ~~ c.,' REPLACEMENT PARTSLIST REF.DWG.NO.: E861-475 ASSEMBLY: MAINCHASSIS ANDPOWERSUPPLY SCHEMATIC ITEM DESIGNATION =. 1 2 3 4 5 6 7 8 9 10 CAPACITORS C1O2 JERROLO PARTNO. 1 M1O1 13 CR1O1,102, 103 CR1O4 1 2 127-600 127-024 127-007 125-008 125-002 124-029 3 0.001 mfd, cerafnicdisc 1.0 mfd, 200 v 123-115 125-019 4 1 1 OMNIGLOW 1O1A1 GE# 328 102-504 102-004 1 H-Kbalance 171-212 3 silicon, 750 ma, 800 piv 137-711 1 silicon, 750 ma, 400 piv RECTIFIERS 12 SCHEMATIC ITEM DESIGNATION QTY. 150 + 150 mfd, 250 v, dual electrolytic 10 mfd, 250 v, electrolytic 60 mfd, 250 v, electrolytic 0.25 mfd, 200 v 0.1 mfd, 200 v 0.005 mfd, ceramic disc METER 11 5 6 7 8 9 10 11 12 13 14 15 16 RESISTORS I 1 "II I R1O1,102 R1O4 R1O5 R1O6 R1O7 R1O8 R1O9 Rllo R111 R112,124 R113 R114 R115 R116 R117 R119 R121,125 R122 R123 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 100 ohms,10 W,w.w. 2 k, 10 w, w.w. 470 ohms,2 w, 10% 330 ohms,1 w, 10% 12 k, 1 w, 10% 50 k, 2 w, potentiometer 820 ohms,1/2w, 5% 91 k, 1/2w, 5% 15 megohms,1/2w, 5% 10 k, 2 w, potentiometer 130 k, l/2 w, 5% 1 k, l/2 w, 5% 470 k, 1/2w, 5% 20 k, l/2 w, 5% 270 k, 1/2w, 5% 5 k, 2 w, potentiometer 1 megohm,1/2w, 5% 82 k, 1/2w, 5% 10 ohms, l/2 w, 5% 113-017 113-007 112-322 112-300 112-501 118-024 112-350 112-608 112-884 118-026 112-629 112-359 112-695 112-524 112-665 118-023 112-737 112-602 112-107 2 1 SPST,toggle DPDT,toggle 162-001 162-008 1 Sola MC, line transformer 141-109 SWITCHES 33 34 S1O1,103 S1O2 34 n01 TRANSFORMER TUBE 35 V1O1 DESCRIPTION JERROLD PARTNO. 1 OA2,voltage regulator 22 pfd 1000 pfd 121-015 123-115 1000 pfd, feed-thru 129-200 1 2 1 1 1 1 1 1 1 2 1 1 0.75-0.95pfd, trimmer HFT-65A 100 pfd 3 pfd 2.7 pfd 1.0 pfd 43 pfd 43 pfd, silver mica 47 pfd, silver mica 0.5 mfd, 200 v 20 pfd 3300 pfd 2 mfd 0.01 mfd 821-141 123-105 121-065 121-040 121-058 121-023 126-054 126-068 125-050 121-014 124-026 125-040 124-031 4 coaxial, F-61A 2 tip jacks 185-104 2 silicon, 750 ma, 400 piv 137-712 1 4 1600 ohms, 1/2w, 5% 180 ohms, l/2 w, 5% 112-389 112-266 2 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 100ohms,1/2 w,5% 10 ohms,1/2w, 5% 15 k, 1/2w, 5% 3900 ohms, 1/2w, 5% 91 ohms, l/2 w, 5% 2700 ohms,l/2 w, 5% 2200 ohms,l/2 w, 5% 330 ohms, 1/2w, 5% 1.0 k, potentiometer 5600 ohms, l/2 w, 5% 1.8 megohms,1/2W,10% 100 k, 1/2w, 5% 1 k, 1/2w, 5% 680 ohms,l/2 w, 5% 10 k, l/2 w, 5% 4700 ohms, l/2 w, 5% 82 ohms,l/2 w, 5% 20 k, l/2 w, 5% 112-233 112-107 112-506 m-434 112-230 112-413 112-401 112-296 118-039 112-455 112-773 112-611 112-359 112-338 112-485 112-443 112-224 112-524 1 1 1 82 k, l/2 w, 5% 1.5 megohms,1/2w, 5% 240 k, 1/2w, 5% 112-602 112-758 112-662 1 C3O1 5 C3O2,323, 334,335,346 C303,304,105, 19 309, 310, 311, 316, 317, 318, 324, 325, 330, 332, 333, 340, 341, 342, 343, 344 2 C3O6,308 C3O7 C312,345 C322 C326 C327 C328 C329 C331 C336 C337,338 C339 C345 CONNECTORS 17 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 REF.DWG.NO.: E861-476 ASSEMBLY: VIDEOIF ANDAGC CAPACITORS 1 C103 2 C1O4,105 1 C1O6 2 C107,124 C1O8,109,110, 12 111, 112, 113, 115, 117, 119, 120, 121, 122 C114,116,118 3 1 C123 PILOTLAMPS DS1O1 DS102 DESCRIPTION QTY. MODEL COM-* 132-100 18 J3O1,302, 303, 304 TP3o1, 302 C821-155 RECTIFIERS 19 CR3o1, 302 RESISTORS 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 R3O1 R3O2,307, 312, 318 R3O3,313 R304,3O9,314 R3O5 R3O6 R3O8 R31O R311 R315 R316 R317,320 R319 R321 R322 R323 R324 R326 R326 R327,329, 333, 334 R328 R330 R331 21 ~-- - - -- - - -~- -~-- ~ ~ REPLACEMENTPARTS LIST (Continued) ASSEMBLY: VIDEOIF ANDAGC SCHEMATIC ITEM DESIGNATION REF.DWG.NO.: E861-476 DESCRIPTION QTY. JERROLD PARTNO. 43 44 45 46 R332 R337 R338 R339 1 1 1 1 470 k, 1/2w, 5% 4700 ohms,1 w, 10% 10 k, 2 w, potentiometer 10 k, 1 w, 10% 112-695 112-447 118-026 112-489 47 48 49 51 52 TUBES V301,302,303 V304 V305 V306 V307 3 1 1 1 1 6CB6 6DC6 6AM8 6AU6 12AT7 131-313 131-349 131-304 131-308 131-400 ' ASSEMBLY: STANDBY-CARRIER OSCILLATOR SCHEMATIC ITEM DESIGNATION REF. DWG. NO.: C861-478 QTY. DESCRIPTION JERROLD PARTNO. 3 1 1 1000 pfd, ceramicdisc 1.8 pfd, ceramic,TCI 2 mfd, 200 v 123-115 121-039 125-060 C821-155 CAPACITORS 1 2 3 C401,402,404 C403 C405 CONNECTORS 4 J401,402 2 coaxial fittings, F-61A 5 CRYSTAL Y401 1 45.750mc, ::!::0.005% 139-125 RESISTORS ASSEMBLY: SOUNDIF ANDAFC REF.DWG.NO.:E861-477 CAPACITORS 1 2 3 8 9 10 C201 1 C202 1 C206,215,215, 11 218, 220, 223, 225, 226,227, 228, 231 2 C207,209 C208 1 C21O 1 C211,212,213, 7 216, 222, 229, 230 2 C217,224 C221 1 1 C232 11 CRYSTAL Y201 4 5 6 7 100 pfd, mica feed-thru,teflon 1000 pfd, feed-thru 126-013 129-226 129-200 0.01 mfd, ceramic disc 100 pfd, ceramic disc 2.7 pfd, NPO 1000 pfd, ceramicdisc 124-031 124-101 121-040 123-115 1 pfd, ceramic,TCI 1.5-10pfd, trimmer 3.3 pfd, ceramic TCI 121-058 128-510 121-006 1 36.777mc ::!::0.005% 139-146 14 J201,202 J203,204 2 2 phonejacks coaxial fittings, F-61A 185-116 C821.155 DIODES CR201,202 2 16 17 18 19 20 21 22 23 24 25 26 3 1 1 1 2 1 1 2 1 1 1 27 28 29 TUBES V201,202 V203 V204,205 2 1 2 22 1 1 1 2 1 1 1 1 47 k, V2w, 5% 6800 ohms,1 w, 10% 50 k, potentiometer 2200 ohms,1/2w, 5% 100 k, 1/2w, 5% 300 k, V2w, 5% 4.7 megohms,V2 W,5% 100 k, potentiometer 112-569 112-468 118-024 112-401 112-611 112-671 112-821 118-022 14 SWITCH K401 1 mercury relay switch 160-100 1 6DJ8 131-329 TUBE 15 V401 REF.DWG.NO.: D861-479 STANDARD-KOLLSMAN MODELTX.PK-78; MODIFIEDCOMPONENTS: CAPACITORS RESISTORS R201,202, 207, 208 R205,209,211 R206 R21O R212 R213,214 R215 R216 R217,219 R218 R220 R221 15 R401 R402 R403 R404,405 R406 R407 R408 R409 ASSEMBLY: TUNER CONNECTORS 12 13 6 7 8 9 10 11 12 13 4 IN542,matchedpair 47 k, V2w, 5% 1 2 3 C11,22 C21 C23 4 JI, 2, 3 2 1 1 6.8 pf, TCI 36 pf, TCI 0.33 pf, ceramic 3 coaxial, F-61A 1 varactor, Pacific Model VaricapV7 128-214 1500 ohms,% w, 5% 470 k, % w, 5% 112-966 112-965 CONNECTORS 139-167 112-485 112-510 112-653 112-203 112-233 112-737 112-266 112-611 112-452 112-221 112-560 6BR8 6AU6 6CB6 131-356 131-308 131-313. C821-155 DIODE 5 CRI 6 7 RESISTORS R8 R9, 10 112-569 10 k, 1/2w, 5% 15 k, 1 w, 10% 220 k, Vzw, 5% 56 ohms,1/2w, 5% 100 ohms, V2w, 5% 1 megohm,V2W,5% 180 ohms, 1/2w, 5% 100 k, 1/2w, 5% 5100 ohms,1/2w, 5% 75 ohms,V2 w, 5% 39 k, V2w, 5% 121-009 121-021 122-027 1 2 ASSEMBLY: CONVERTER MODELS CCV-* REF.DWG.NO.: E861-480,E861-510 PARTSCOMMON TO ALL MODELS CAPACITORS 1 2 3 C501 C502 C504,507,513, 520, 527, 528, 529, 530,533 1 1 9 1.5 pfd, TCI 15 pfd, TCI 1000 pfd, ceramicdisc 121-004 121-013 123-115 REPLACEMENT PARTS LIST (Continued) ASSEMBLY: CONVERTER MODELS CCV-' SCHEMATIC ITEM DESIGNATION 4 5 6 7 QTY. C508,509,512, 10 514,517, 518, 519, 523, 524, 525 C510 1 C511 1 C516 1 REF.DWG.NO.: E861-480,E861-510 DESCRIPTION 1000 pfd, feed-thru ASSEMBLY: CONVERTER MODELS CCV-' JERROLD PARTNO. 129-200 9 10 J501,502, 504, 505, 506 J503 P501 2.2 pfd, TCZ 56 pfd, TCZ 10 pfd, TCZ 121-005 121-027 121-011 5 coaxial fittings, F-61A 1 1 4-pin socket, female 6-pin plug, male C821-155 182-103 184-004 PAD 11 - 1 plug-in pad, Model PIP-' 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 RESISTORS R501 R502 R503 R504 R505 R506 R507 R508 R509 R51O R511,512 R513 R514 R515 R519 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 47 k, V2w, 10% 4.7 k, 1 w, 10% 510 ohms,V2w, 5% 470 k, V2w, 10% 180 ohms,V2 w, 10% 22 k, V2w, 10% 820 ohms, 1f2w, 5% 220 k, 1/2w, 20% 27 k, V2 w, 10% 10 k, 1/2w, 10% 100 ohms, V2w, 10% 2.2 k, 1/2w, 10% 1.5 k, 1f2w, 10% 75 ohms, 1f2w, 5% 10 ohms, V2 w, 10% 112-572 112-447 112-326 112-698 112-269 112-530 112-350 112-659 112-542 112-488 112-236 112-404 112-383 112-221 112-110 27 SWITCH S501 1 DPDTslide switch 162-003 39 40 C503 C531 1 1 1.5 pfd, TCZ 82 pfd, TCZ 121-004 121-031 41 CRYSTAL Y501 1 101 me :t 0.005% 139-151 42 RESISTOR R516 1 20 k, V2w, 5% 112-524 GROUP OF PARTSUSEDIN CCV-3 ONLY CAPACITORS 43 44 C503 C531 1 1 1.5 pfd, TCZ 82 pfd, TCZ 121-004 121-031 45 CRYSTAL Y501 1 107 me :t 0.005% 139-152 46 RESISTOR R516 1 16 k, V2 w, 5% 112-515 GROUPOF PARTSUSEDIN CCV-4 ONLY CAPACITORS 47 48 C503 C531 1 1 1.5 pfd, TCZ 82 pfd, TCZ 121-004 121-031 49 CRYSTAL Y501 1 113 me :t 0.005% 139-153 50 RESISTOR R516 1 16 k, 1f2w, 5% 112-515 GROUP OF PARTSUSEDIN CCV-S ONLY CAPACITORS 51 52 C503 C531 1 1 1.0 pfd, TCZ 47 pfd, TCZ 121-003 121-024 53 CRYSTAL Y501 1 123 me, :t 0.005% 139-154 54 RESISTOR R516 1 10 k, 1f2w, 5% 112-485 55 56 GROUPOF PARTSUSEDIN CCV-6ONLY CAPACITORS 1 1.0 pfd, TCZ C503 1 22 pfd, TCZ C531 121-003 121-015 57 CRYSTAL Y501 1 129 me, :t 0.005% 139-155 58 RESISTOR R516 1 7.5 k, 1f2w, 5% 112-473 59 60 61 62 63 64 65 Y501 Y501 Y501 Y501 Y501 Y501 Y501 TUBES V501,502 V503 V504 I" II ~ 2 1 1 5654 6CY5 12BY7A 131-500 131-316 131-403 PARTSCOMMONTO CCV-2thru 6 CAPACITORS 31 32 33 C506,534 C515 C532 2 1 1 8-50 pfd, trimmer 0.47 pfd, QC 82 pfd, TCZ 128-501 122-002 121-031 RESISTORS 34 R517,518 2 470 ohms,V2w, 5% 112.317 PARTS COMMONTO CCV-7 thru 13 CAPACITORS 35 36 37 38 C503 C506 C515 C534 1 1 1 1 JERROLD PARTNO. GROUP OF PARTSUSEDIN CCV-2 ONLY PIP-' *attenuation val.factory-selected 28 29 30 DESCRIPTION CAPACITORS CONNECTORS 8 SCHEMATIC ITEM DESIGNATION QTY. REF.DWG.NO.: E861-480,E861-510 1.5-7 pfd, NPO,trimmer 3-12 pfd, NPO,trimmer 0.43 pfd, 10%, ceramic 1.8 pfd, NPO 128-500 128-520 122-001 121-039 CRYSTALSFOR HIGH-BANDCHANNELS 1 110.5 me, :t 0.005%, Ch. 7 1 113.5me, :t 0.005%, Ch. 8 1 116.5 me, :t 0.005%, Ch.9 1 119.5me, :t 0.005%, Ch. 10 1 122.5me, :t 0.005%, Ch. 11 1 125.5me, :t 0.005%, Ch. 12 1 128.5 me, :t 0.005%, Ch. 13 139-156 139.157 139-158 139-159 139-160 139-161 139-162 23 - ~- - f-" REPLACEMENT PARTSLIST (Continued) ASSEMBLY: CONVERTER MODElCCV-6,SERIES2 SCHEMATIC ITEM DESIGNATION QTY. REF.DWG.NO.: E861-693 DESCRIPTION ASSEMBLY: CONVERTER MODELCGV-6,SERIES2 JERROLD PARTNO. SCHEMATIC ITEM DESIGNATION QTY. 123-115 21 CAPACITORS 1 2 3 4 5 6 7 8 9 10 j, i '" 11 12 13 14 15 16 :, 11 C501,502,503, 509, 510, 511, 519, 526, 531, 532, 533,535 C504,512,515, 516, 517, 534, 536, 537, 538, 539 C505,506 C507 C508 C513 C514 C518 C520 C521,522, 524, 530 C523 C525 C527 C528 C529 C540 12 1000pf, 500 v, ceramicdisc 1 DESCRIPTION 129 mc, :!:0.005% JERROLD PARTNO. 139-155 PAD 22 10 1000 pf, 500 v, feed-thru 2 1 1 1 1 1 1 4 2.0 pf, 10%, 500 v 1.0-8.0pf, trimmer 10 pf, :!:0.5 pf, 600 v 0.62 pf, 10%, 500 v 4.7 pf, :!:0.5 pf, 600 v 5.0 pf, :!:0.5 pf, 600 v 30 pf, :!:2%, 600 v 8-50 pf, 350 v, trimmer 122-030' 128-504 121-011 122-044 121-007 121-008 121-019 128-501 1 1 1 1 1 1 50 pf, :!:2%, 600 v 15 pf, :!:2%, 600 v 2.2 pf, :!:0.25 pf, 600 v 1.5 pf, :!:0.25 pf, 600 v 1.0 pf, :!:0.25 pf, 600 v 22 pf, :!:2%, 600 v 121-025 121-013 121-005 121-004 121-003 121-015 1 5 1 1 6-pinplug,male coaxialfittings,F-61A 184-004 C821-155 182-103 185-112 4-pinsocket,female tip jack,red PIP 1 plug-in pad, ModelPIP-* PIP-* "attenuation val.factory.selected - 129-200 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 RESISTORS R501 R502 R503,507,523 R504,508 R505,514 R506,522 R509 R51O R511,520 R512,513 R515 R516 R517 R518 R519 R521 R524,525,526 1 1 3 2 2 2 1 1 2 2 1 1 1 1 1 1 3 220 k, ¥2 w, 20% 1100 ohms,¥<Iw, 5% 22 k, ¥2 w, 10% 5100 ohms, ¥<Iw, 5% 2200 ohms,¥<Iw, 5% 180 ohms,¥<Iw, 5% 10 k, ¥2 w, 10% 100 ohms, ¥<Iw,5% 10 ohms,¥<Iw, 5% 470 ohms,¥2 w, 5% 1.5 k, ¥<Iw, 5% 75 ohms,¥<Iw, 5% 510 ohms,¥<Iw, 5% 47 k, 1/2w, 5% 4.7 k, 1 w, 10% 470 k, ¥<Iw, 5% 130 ohms,¥<Iw, 5% 112-659 112-927 112-530 112-980 112-932 112-994 112-488 112-950 112.077 112-317 112-966 112-954 112-929 112.569 112-447 112-965 112-997 40 SWITCH S501 1 DPDTslide switch 162-003 41 42 43 TUBES V501 V502,504,505 V503 1 3 1 6GY5 5654 12BY7A 131-316 131-500 131-403 CONNECTORS 17 P501 18 J501,502,504, 505,506 19 J503 20 TP CRYSTAL Y501 REF.DWG.NO.: E861-693 ". ~ ~ i '.'I MODEL CCV.6 SERIES2, TOP VIEW I ALL DATA SUBJECTTO CHANGEWITHOUT NOTICE. JERROLD ELECTRONICS. PHILADELPHIA, PA. 19132 II CATV SYSTEMS DIVISION I I - I A subsidiary of THE.JERROLDCORPORATION 24 8M, May 1965 8M, Jan. 1965 Printed in U.S.A. 435.374.2~f6: ~- ---
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