Aristo™ Mig U4000i/U5000i

Aristo™ Mig U4000i/U5000i
Aristo™ Mig U4000i/U5000i
Optimum welding solutions
Robust and powerful
Aristo™ Mig U4000i and U5000i are ideal partners when it
comes to efficient production or prefabrication of high alloyed
materials with a very high demand on the welding performance.
The power sources are compact and sturdy pieces of
equipment with a chassis made of extruded aluminium
sections: Alutech™. This is a robust material that withstands
rough treatment.
The power sources are based on inverter IGBT technology that
provides reliable equipment with outstanding welding
characteristics. The control and communication CAN-bus
system means less cables, which in turn increases operational
ESAB LogicPump The patented ESAB LogicPump ELP,
automatically starts the cooling water pump in the machine
when a water cooled torch is connected to the wire feeders
Aristo™ Feed 3004 or Aristo™ Feed 4804. This eliminates the
risk of over-heating the welding torch. When a self-cooled torch
is used, the pump is automatically shut off giving lower noise
and longer lifetime for the cooling pump.
Aristo™ Selector is an efficient solution for applications which
require a quick and easy exchange between 2 different wire
dimensions or wire types. Connect 2 x Aristo™ Feed to 1
Aristo™ Mig and the selector provides automatically power to
the one in operation.
The power sources are optimised to operate together with the
wire feeders Aristo™ Feed 3004 and Aristo™ Feed 4804.
Connection cables up to 35 m provides a working radius of up
to 35 m to suit all your individual welding needs.
The TrueArcVoltage System™, in combination with an ESAB
PSF™ torch, guarantees that you weld with the correct arc
voltage independent of any voltage drop in the welding cables.
This means that you will get the same arc voltage and weld
result either you have a set-up with short connection cable and
3 m torch or a set-up with 35 m working radius.
Aristo™ U8 for advanced applications
Aristo™ U8 support a quick access to synergic setting. More
than 200 pre-programmed synergic lines are available. Welding
based on pre-programmed synergic data reduce the preparation
before start to a minimum.
The memory provides additional functionalities. The capacity to
store up to 255 welding parameters which can be recalled when
ever needed. A number of soft buttons with flexible functions
provides direct access to Hot start, crater fill, 2/4-stroke etc.
• Multiprocess equipment; MIG/MAG, pulse MIG, MMA, TIG,
Pulse TIG and Carbon Arc Gouging.
• Reliable and smooth starts and ends supported by efficient
Hot-start and crater fill functions
• Efficient Man Machine Communication by the user-friendly
control panel U6 or Aristo™ U8
• Advanced mild and stainless steel fabrication
• Advanced aluminium fabrication
• Prefabrication for Offshore and Shipbuilding
• Production of linen drapery (white goods)
• Prefabrication of Ni based material
• Nuclear & Aerospace
• Erection and repair of process and power plants
• QA Applications
• Pressure vessels, tanks and
apparatuses for the process industry
• Wide range of pre-programmed synergic lines. Aristo™ U8
provide the facility to define and store customized synergic
lines for any material or gas combinations
• Memory for 10 (U6) or 255 (Aristo™ U8) welding parameters
• ESAB LogicPump ELP, secures automatic start of water
pump by connection of a water cooled welding torch at the wire
feeder or a water cooled TIG torch.
• TrueArcVoltage System™, measures the correct arc voltage
value independent of the length of the connection cable, return
cable or welding torch.
• Dust filter to handle tough and dirty environment and avoid
grinding-dust and metal particles inside the chassis
• SuperPulse™, the welding process with the ability to control
the heat input (Aristo™ U8).
Technical data
Aristo™ Mig U4000i
Aristo™ Mig U5000i
3x400, 50/60
3x400, 50/60
Our commitment and ability to deliver the
expected service and support starts
immediately after the order is confirmed.
We endeavour to offer our customers an
After Sales service, which is second to
non. A strong and skilful service
organisation is prepared to offer service
and maintenance, calibration, validation
and upgrading of equipment and
42, 50/60
42, 50/60
IP 23
IP 23
-10 to +40
-10 to +40
IEC/EN 60974-1, EN 50199
The service organisation will offer
standardised solutions for the
reconditioning or modification of existing
Spare and wear parts are manufactured
according to ESAB’s quality plan.
Exchange Printed Circuit Board (PCB),
exchange modules and components are
available for all our products in order to
reduce downtime to an absolute
minimum. ESAB is continuously
upgrading authorised service partners for
local service support. Customers who
have their own service and maintenance
personnel will always be offered a
service-training package as part of a total
ESAB offering. However, product and
process training for end-users will form an
additional part of the ESAB offering.
Always ask your ESAB sales
representative or distributor for a
complete ESAB solution.
2500 at 40 °C , 1.5
Add on or separate
3x208/230/400/460/475/575, 50/60
Ordering information
Unrivalled service and
Interconnection cables
Aristo™ Mig U4000i
Aristo™ Mig U4000iw
Aristo™ Mig U5000i
Aristo™ Mig U5000iw
0458 625 884
0458 625 885
0459 230 882
0459 230 883
Multi Voltage unit, Wide body
(3x208/230/400/460/475/575V, 50/60 Hz)
Handle incl mounting screws for separate installation.
(Complete set = 2)
Trolley 1 (Standard)
Trolley 2 (Feeder with counter balance device and/or 2 gas bottles)
Guide pin (If no trolley)
Remote control MTA1 CAN
Remote control AT1 CAN
Remote control AT1 CourseFine CAN
Remote interconnection cables AT1, AT1 CourseFine and MTA1:
10 m
15 m
25 m
Foot pedal FS 002 CAN incl. 5 m cable with Burndy 12 plug
Quick connector kit for current, water and shielding gas
supply for 2x Aristo™ Feed
MMC kit for MMC panel mounted in the power source
Water Flow guard complete
Voltage peak reduction unit (applicable only to Aristo™ Mig U4000i)
0459 145 880
0459 307 881
0458 530 880
0458 603 880
0458 731 880
0459 491 880
0459 491 883
0459 491 884
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0349 090 890
0459 546 880
0459 579 880
0456 855 880
0458 741 001
Delivery contents: 5 m mains cable incl. plug and 5 m return cable incl.
earth clamp
Herkulesgatan 72, Box 8004
Phone: +46 31 50 90 00 Fax +46 31 22 04 49
1,7 m
5,0 m
10,0 m
15,0 m
25,0 m
35,0 m
Air cooled torches
Water cooled torches
0456 528 880
0456 528 890
0456 528 881
0456 528 882
0456 528 883
0456 528 884
0456 528 885
0456 528 895
0456 528 886
0456 528 887
0456 528 888
0456 528 889
2006-11-07 / ESAB reserves the right to alter specifications without prior notice
Mains Voltage, V, Hz
Fuse slow , A
Mains cable, mm2
Setting range, MIG/MAG, A/V
Setting range, MMA DC, A
Setting range, TIG DC, A
Permitted load, 40 oC
at 35% duty cycle, A/V
at 60% duty cycle , A/V
at 100% duty cycle , A/V
Open circuit voltage , V
Energy save mode (400V), W
Input power, kW
Power factor at maximum current
Efficiency at maximum current, %
Control voltage, V, Hz
Dimensions l x w x h, mm
Dimensions l x w x h (with cooling unit), mm
Enclosure class
Insulation class (main trafo.)
Operating temperature, °C
Weight, kg
Application class
Water cooling unit:
Cooling capacity, W, l/min
Coolant volume, l
Max flow:, l/min
Max pressure, bar
Weight, kg
Multi Voltage unit:
Main voltage, V, Hz
Weight, kg
Dimension l x w x h, mm
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