Emerson S1K Instruction manual

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Emerson S1K Instruction manual | Manualzz

Uninterruptible Power Systems

S1K Series

Instruction Manual

Contents

1.0 Important Safety Instructions ...................................................................................................... 4

1.1 Safety Precautions ..............................................................................................................................................4

1.2 Conditions of Use ................................................................................................................................................5

2.0 System Description ....................................................................................................................... 6

2.1 Front & Rear Panels ............................................................................................................................................6

2.2 Front & Rear Panel Descriptions .........................................................................................................................7

3.0 Preinstallation ................................................................................................................................ 8

3.1 Inspection ............................................................................................................................................................8

3.2 What’s Included ...................................................................................................................................................8

3.3 Optional Accessories ...........................................................................................................................................8

4.0 Installation ..................................................................................................................................... 8

4.1 Placement ............................................................................................................................................................8

4.2 Connect to Utility Power ......................................................................................................................................8

4.3 Charge the Battery ..............................................................................................................................................8

4.4 Connect the Load ................................................................................................................................................8

5.0 Operating Instructions .................................................................................................................. 9

5.1 UPS Protected Output Outlets .............................................................................................................................9

5.2 Surge Protected Outlet Only ................................................................................................................................9

5.3 Switch On ............................................................................................................................................................9

5.4 Switch Off ............................................................................................................................................................9

5.5 Self-test ...............................................................................................................................................................9

5.6 Green Mode .........................................................................................................................................................9

6.0 Alarms .......................................................................................................................................... 10

6.1 Backup ...............................................................................................................................................................10

6.2 Low Battery ........................................................................................................................................................10

6.3 Overload ............................................................................................................................................................10

7.0 Troubleshooting .......................................................................................................................... 11

8.0 Storage ......................................................................................................................................... 11

8.1 Storage Conditions ............................................................................................................................................ 11

8.2 Extended Storage .............................................................................................................................................. 11

9.0 Software & Interface .................................................................................................................... 12

9.1 Power Monitoring Software ...............................................................................................................................12

9.2 Interface Kits ......................................................................................................................................................12

9.3 Remote Port ......................................................................................................................................................12

10.0 Specifications .............................................................................................................................. 13

11.0 Registration & Warranty ............................................................................................................. 14

11.1 Product Registration ........................................................................................................................................14

11.2 Warranty Information .......................................................................................................................................14

While every precaution has been taken to ensure accuracy and completeness in this manual, EGS Electrical Group, LLC. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. The SolaHD and Emerson logos are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their registered owners. ©2011 EGS Electrical

Group, LLC. All rights reserved. Specifications are subject to change without notice.

1.0 IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Congratulations on your choice of the SolaHD S1K Series Uninterruptible Power

System (UPS).

This manual contains important safety instructions that should be followed during the installation and maintenance of the UPS. Please read this manual thoroughly, including all safety, installation, and operating instructions before attempting to install or operate this UPS. Please adhere to all warnings on the unit and in this manual and follow all operating and user instructions.

This equipment is designed for industrial or commercial use and can be installed and operated by individuals without previous training.

This equipment has been tested and found to comply with the limits for a Class

A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in an industrial installation.

1.1 Safety Precautions

!

WARNING

• To prevent the risk of fire or electric shock, install the UPS in a temperature and humidity controlled room, free of conductive contaminants.

• Operate the UPS only from a properly grounded (earthed) ac supply.

• To reduce the risk of electric shock, do not remove the cover, as it has no user-serviceable parts inside (including the battery). For service, contact a qualified technician.

NOTE: Some components are live, even when ac power is disconnected.

• To reduce the risk of fire, use the proper rating when replacing the fuse.

!

CAUTION

Although your UPS has been designed and manufactured to ensure personal safety, improper use can result in electrical shock or fire. To ensure safety, please observe the following rules:

• Turn off the UPS and disconnect the ac supply before cleaning. Do not use liquid or aerosol cleaners; a dry cloth is recommended to remove dust from the surface of your UPS.

• Do not install or operate your UPS in or near water.

• Do not place the UPS on an unstable cart, stand, or table.

S1K Series Instruction Manual • 4

• Do not place the UPS under direct sunlight or close to heat emitting sources.

• To allow proper ventilation of the UPS, do not block or cover the top and/or bottom sides of the unit.

• Do not place the UPS power cord in any area where it may get damaged by heavy objects.

• Follow all warnings and instructions marked on the UPS. Do not attempt to service the UPS, as it has no user-serviceable parts inside

• Do not dispose of batteries in a fire; they may explode.

• Do not open or damage the battery. Released electrolyte is harmful to the skin and eyes and may be toxic.

• The battery can present a risk of electrical shock and high short-circuit current.

• To reduce the risk of fire, connect only to a circuit provided with 20 A maximum branch circuit overcurrent protection in accordance with the

National Electrical Code, ANSI/NFPA 70.

!

ATTENTION

Turn off and unplug your UPS from the outlet and contact SolaHD Technical

Support at (800) 377-4384 if

• the power cord or plug is damaged;

• liquid has been spilled on the UPS;

• the fuse blows frequently;

• the UPS does not operate even when the user follows the operating instructions.

1.2 Conditions of Use

• The input receptacle must be within 6 feet (1.8 meters) of the UPS.

• Your UPS provides conditioned power to connected equipment. Maximum load must not exceed that shown on the UPS rating label. If uncertain, consult your distributor or SolaHD Technical Support at (800) 377-4384.

• Placing magnetic storage media on top of the UPS may result in data corruption.

S1K Series Instruction Manual • 5

2.0 System Description

2.1 Front & Rear Panel

1 2 3 4 5 4

* *

*Symbols not on

S1K320 & S1K520

8

10

11

S1K650, S1K850, S1K1200

6 7

9

11

12

S1K320, S1K520, S1K1500

6 7

S1K320–S1K1200

11

9

S1K1500

S1K Series Instruction Manual • 6

2.2 Front & Rear Panel Descriptions

For Models S1K650, S1K850, and S1K1200:

1. Battery Fault indicator (red LED): The red LED illuminates when the UPS battery is no longer useful.

!

CAUTION: Do not attempt to open the UPS or replace the battery; call

SolaHD Technical Support at (800) 377-4384.

2. Backup indicator (yellow LED): The yellow LED illuminates when the UPS is supplying battery power to the loads.

3. Line Normal indicator (green LED): The green LED illuminates when the line input voltage is normal.

For All Models:

4. On/Off/Test button: Press the button for more than 1 second to turn the UPS on; press for more than 2 seconds to turn the UPS off. Press the button for less than 1 second to activate the UPS self-testing.

For Models S1K320, S1K520, and S1K1500:

5. LED indicator: The LED indicator indicates the UPS status. The indicator is illuminated continuously when the UPS is supplying utility power to the loads.

The indicator flashes slowly (about once every 2 seconds) when the UPS is supplying battery power to the loads. The indicator flashes rapidly (about once every half second) when the loads connected to the UPS exceed capacity.

For All Models:

6. Remote Port (computer interface): Provides both RS-232 and relay signals to support Windows applications and other OS compatible solutions. Please refer to “9.3 Remote Port” for details.

7. Tel/Surge Protection (In/Out): Provides surge suppression for telephones and modems.

For Models S1K320, S1K520, S1K650, S1K850, and S1K1200:

8. Ac input power cord

For All Models:

9. Circuit Breaker: Provides protection from ac overload and short-circuit current.

10. Surge protected outlet only (white)

11. UPS protected output outlets (black)

For Model S1K1500:

12. Ac input receptacle

S1K Series Instruction Manual • 7

3.0 Preinstallation

3.1 Inspection

Inspect the UPS upon receipt. Damage that may have occurred in transit is not covered under the warranty. If shipping damage is present, please contact your local carrier and SolaHD distributor immediately.

NOTE: The packaging material is recyclable. Please reuse or dispose of it in a responsible manner.

3.2 What’s Included

• CD with UPSMON monitoring software

• Instruction Manual

• (1) DB-9 RS-232 cable

• (1) RJ-45 cable

3.3 Optional Accessories

• S1K-PMBRK Wall/panel mount bracket kit (Not applicable for Models

S1K650 and S1K1500)

4.0 Installation

4.1 Placement

Install the UPS in a protected area with adequate airflow and free of excessive dust. Do not operate the UPS outdoors.

4.2 Connect to Utility Power

To power up the UPS, connect the ac input connector to utility power.

4.3 Charge the Battery

The UPS charges its battery whenever it is connected to utility power. For best results, charge the battery for 4 hours before initial use.

4.4 Connect the Loads

Connect the loads to the UPS protected output outlets on the rear of the UPS.

S1K Series Instruction Manual • 8

5.0 Operating Instructions

5.1 UPS Protected Output Outlets

The output outlets will provide protection from surges and power failures. Plug your computer, monitor, and other “data critical” devices into these outlets.

5.2 Surge Protected Outlet Only

The surge protected outlet can offer protection against surges and transients typically caused by lightning or disruptive loads in the building. In the event of utility power failure, this outlet will not provide backup power to the load. Utilize this outlet with less critical devices such as printers, scanners, fax machines, or external speakers.

5.3 Switch On

With the UPS plugged in, press and hold the On/Off/Test button for more than 1 second until the Line Normal LED is lit. The UPS will perform self-testing each time it is switched on.

5.4 Switch Off

Press and hold the On/Off/Test button for more than 2 seconds until the Line

Normal or Backup LED turns off.

5.5 Self-test

Use the self-test function to verify both the operation of the UPS and the condition of the battery. In normal utility power, press the On/Off/Test button for less than 1 second to perform a self-test function. During the self-test, the UPS runs in

Backup Mode. If the UPS passes the self-test, it returns to Line Normal operation.

5.6 Green Mode

If a load of <20 watts is connected to the UPS and the ac power fails or is disconnected, the UPS will enter the Green Mode. At this time, the green LED on the front panel will flash every 3 to 5 seconds. After approximately 3 minutes, the UPS will shut down, preventing a deep discharge of the battery. The UPS will return to

Line Normal operation when ac power returns.

If the UPS is in the Battery Backup Mode and the load is decreased to <20 watts, the UPS will again enter the Green Mode and will shut down within 3 minutes.

Application of ac power will return the UPS to Line Normal operation.

If the Green Mode of operation is not desired, it can be disabled by holding down the On/Off/Test button until two beeps are heard. The Green Mode will be disabled and will remain in this mode until the UPS is turned off.

S1K Series Instruction Manual • 9

6.0 Alarms

6.1 Backup (slow beeping)

For Models S1K650, S1K850, and S1K1200:

When in Backup Mode, the yellow LED illuminates and the UPS sounds an audible alarm. The alarm stops when the UPS returns to Line Normal operation.

For Models S1K320, S1K520, and S1K1500:

When in Backup Mode, the green LED flashes slowly and the UPS sounds an audible alarm. The alarm stops when the UPS returns to Line Normal operation.

6.2 Low Battery (rapid beeping)

For All Models:

In Backup Mode when the battery energy runs low, the UPS beeps rapidly until the UPS shuts down from battery exhaustion or returns to Line Normal operation.

6.3 Overload (continuous alarm)

For Models S1K650, S1K850, and S1K1200:

When the UPS is overloaded, it sounds a continuous alarm. Remove non-critical loads from the UPS protected output outlets to eliminate the overload.

For Models S1K320, S1K520, and S1K1500:

When the UPS is overloaded, it sounds a continuous alarm and the green LED flashes rapidly. Remove non-critical loads from the UPS protected output outlets to eliminate the overload.

S1K Series Instruction Manual • 10

7.0 Troubleshooting

TABLE 1: TROUBLESHOOTING

PROBLEM

UPS is not on; green LED will not illuminate

UPS is always in Backup Mode

CAUSE

UPS is off or On/Off/Test button was not pushed long enough

Battery voltage is less than 10 V

(20 V for S1K1500)

SOLUTION

Press the On/Off/Test button for more than 2 seconds

Recharge the UPS for at least 4 hours. If it still does not start, check the input fuse.

Call SolaHD Technical Support Other failure

Load less than 20 W in Backup Mode Normal condition

Power cord is loose Plug in the power cord

Input ac power is not available Check fuses/breakers

Other failure, PCB, etc.

Line voltage too high, too low, or blackout

Call SolaHD Technical Support

Normal condition

Backup time is too short

Continuous beep

Red LED is illuminated

Battery is not fully charged

Other failure

Overload condition

Battery failure

Recharge the UPS for at least 4 hours

Call SolaHD Technical Support

Remove the non-critical loads

Call SolaHD Technical Support

TECHNICAL SUPPORT

For further assistance, please contact SolaHD Technical Support at (800) 377-4384/(847) 268-6651 or by e-mail at [email protected].

8.0 Storage

8.1 Storage Conditions

NOTE: Before storing, charge the UPS for at least 4 hours.

Store the UPS covered and upright in a cool, dry location with its battery fully charged. Remove any accessories from the accessory slot and disconnect any cables connected to the Remote Port to avoid unnecessary draining of the battery.

8.2 Extended Storage

During extended storage in environments where the ambient temperature is

-15°C to +30°C (+5°F to +86°F), charge the UPS battery every 6 months.

During extended storage in environments where the ambient temperature is

+30°C to +45°C (+86°F to +113°F), charge the UPS battery every 3 months.

S1K Series Instruction Manual • 11

9.0 Software & Interface

9.1 Power Monitoring Software

UPSMON software (or other power monitoring software) utilizes a standard

RS-232 interface to perform monitoring functions and an orderly shutdown of the protected equipment in the event of power failure. UPSMON displays all the diagnostic symptoms on the monitor, including voltage, frequency, and battery levels. UPSMON is available for Windows applications and other OS compatible solutions. Please contact SolaHD Technical Support for more information.

9.2 Interface Kits (optional)

Interface kits include a required interface cable to convert status signals from the

UPS into signals which an individual operating system will recognize. The interface cable must be connected to the Remote Port on the rear panel of the UPS and to the host computer (either COM 1 or COM 2). Refer to the “READ.ME” file for further instructions.

9.3 Remote Port (computer interface)

The Remote Port on the rear panel of the UPS may be connected to a host computer to allow for UPS status monitoring and operation control. Functions include: broadcasting a warning when power fails, closing any open file before the batteries are exhausted, and turning off the UPS.

TABLE 2: REMOTE PORT PIN CONFIGURATIONS

PIN SIGNALS DESCRIPTION

2 Transmitted data (TD) RS-232

3

Received data (RD) RS-232 remote shutdown. The UPS will shut down when a high RS-232 level is sustained on PIN 3 for 0.5 seconds. NOTE: This feature is not applicable for Models S1K320 &

S1K520.

Data terminal ready (DTR) +12 V 4

5 Signal ground

6

7

8

9

NOTES

Ac failure. PIN 6 generates a high to low signal when there is an input line failure. PIN 6 is an open collector output that must be pulled up to a common referenced supply no greater than +40 V dc.

The transistors are capable of a maximum load of 25 mA; only PIN 5 can be used as the common.

NOTE: Models S1K320 and S1K520 are designed without open collector signals.

Request to send (RTS) -12 V

Battery low. PIN 8 generates a high to low signal when the internal battery of the UPS has less than

5 minutes of backup time remaining. PIN 8 is an open collector output that must be pulled up to a common referenced supply no greater than +40 V dc. The transistors are capable of a maximum load of 25 mA; only PIN 5 can be used as the common. NOTE: Models S1K320 and S1K520 are designed without open collector signals.

Transmitted data (TD) RS-232

( 1) Switch rating is +40 V dc, 25 mA non-inductive. (2) PIN 5 should be connected to signal ground only.

(3) Models S1K650, S1K850, S1K1200, and S1K1500 provide open collector signals.

S1K Series Instruction Manual • 12

10.0 Specifications

TABLE 3: TECHNICAL SPECIFICATIONS

PARAMETERS

Capacity, VA/W

INPUT

Voltage (Single phase)

Frequency

OUTPUT

Voltage (on battery)

S1K320

320/240

S1K520

520/360

115 V ± 25%

MODEL

S1K650

650/390

S1K850

850/600

115 V ± 20%

50 or 60 Hz ± 10% (auto sensing)

S1K1200

1200/720

S1K1500

1500/900

115 V ± 25%

Frequency (on battery)

Transfer Time

± 10%

Step sine wave at 115 V

± 5%

50 or 60 Hz

± 0.3 Hz

4 ms typical

± 1 Hz

Auto Voltage Regulation

(AVR function under

Normal Mode)

AVR automatically increases output voltage 15% above input voltage if 91% to 75% of nominal is detected. AVR decreases output voltage 13% below input voltage if +9% to +25% of nominal is detected.

AVR not available

AVR automatically increases output voltage

15% above input voltage if 91% to

75% of nominal is detected.

AVR decreases output voltage

13% below input voltage if +9% to

+25% of nominal is detected.

PROTECTION

Unit Input Fuse or circuit breaker for overload & short circuit protection

Overload Protection

UPS automatically shuts down if overload exceeds 105% of nominal at 20 seconds, 120% at 10 seconds, 130% at 3 seconds.

UPS automatically shuts down if overload exceeds 110% of nominal at 60 seconds, 130% at 3 seconds.

Short Circuit

ENVIRONMENT

Operating Temperature

Humidity

Maximum Elevation

Audible Noise

PHySICAL

Dimensions, in. (mm)

W x D x H

Net Weight, lb. (kg)

BATTERy

Type

Typical Recharge Time

Backup Time

AGENCy APPROVALS

Safety

3.8 (97) x

12.6 (320) x

5.3 (135)

12.4 (5.6)

UPS output cuts off immediately or input fuse protection

0°C to +40°C

0 to 95% non-condensing

10,000 ft. (3,000 m)

<40 dBA (1 m from surface)

3.8 (97) x

12.6 (320) x

5.3 (135)

14.3 (6.5)

3.8 (97) x

10.4 (265) x

5.3 (135)

8.1 (3.7)

3.8 (97) x

12.6 (320) x

5.3 (135)

10.8 (4.9)

3.8 (97) x

12.6 (320) x

5.3 (135)

10.8 (4.9)

5.11 (130) x

15.0 (382) x

7.5 (192)

30.0 (13.6)

Sealed, maintenance-free, lead acid batteries

4 hr.

6 hr.

See Table 4 on page 14

UL 1778, cULus Listed, FCC Part 15, Subpart B, Class A

S1K Series Instruction Manual • 13

TABLE 4: TyPICAL BATTERy BACKUP TIMES

LOAD

10%

S1K320

02:18:00

S1K520 S1K650

MODEL

S1K850

BACKUP TIMES (HR:MIN:S)

01:35:00 01:36:00 00:54:00

20%

30%

40%

50%

60%

70%

80%

01:03:30

00:35:45

00:22:30

00:15:00

00:11:45

00:08:15

00:06:00

00:42:00

00:21:00

00:12:30

00:08:00

00:06:00

00:04:30

00:03:30

90% 00:04:45 00:02:15

100% 00:04:00 00:01:45

NOTES

Backup times are based on a fully charged battery

00:58:00

00:36:00

00:20:00

00:14:00

00:10:00

00:08:00

00:06:00

00:04:00

00:03:00

00:30:00

00:21:00

00:17:00

00:11:00

00:08:00

00:05:30

00:05:00

00:04:00

00:03:00

S1K1200

00:45:00

00:27:00

00:19:00

00:14:00

00:08:00

00:05:00

00:04:30

00:03:30

00:02:00

00:01:30

S1K1500

01:16:15

00:28:00

00:12:30

00:07:30

00:04:30

00:04:30

00:02:15

00:01:45

00:01:30

00:01:00

11.0 Registration & Warranty

11.1 Product Registration

To register your product for updates and information on service and support, visit our Web site at: http://www.solahd.com/support/registration.htm.

11.2 Warranty Information

Please see the “Terms & Conditions of Sale”.

S1K Series Instruction Manual • 14

www.solahd.com

(800) 377-4384 • (847) 268-6651 [email protected]

Part Number: A272-067 Rev 14

January 2011

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