SKF Machine Condition Advisor

SKF Machine Condition Advisor
SKF Machine
Condition Advisor
CMAS 100-SL
Machine monitoring, made simple
SKF Machine Condition Advisor simultaneously
measures vibration signals and temperature to
indicate machine health or bearing damage.
Introduction
Features
Now both novice users and experts
can easily, quickly and accurately check
the condition of rotating equipment
throughout your facility. Equipping your
maintenance and operations personnel
with this rugged, ergonomic and easyto-use instrument can provide early
warning of potential machine problems
before a costly failure occurs.
• Quick and easy to set up and use,
measurements are shown on a bright
display viewable in low light to direct
sunlight. Free on-line training is also
available at SKF @ptitude Exchange.
• Lightweight, compact and
ergonomically designed, the SKF
Machine Condition Advisor fits neatly at
the belt line, in a pocket or a tool kit.
Exceptionally durable, the unit is rated
IP 54 for use in adverse industrial
environments.
• Alert and Danger prompts provide
increased diagnostic confidence.
• Measuring Velocity, Enveloped Acceleration and temperature simultaneously
saves time.
• Efficient, economical and environmentally friendly, the rechargeable SKF
Machine Condition Advisor operates 10
hours on a single charge.
• Flexible enough to work with standard
100 mV/g ICP accelerometers, an
optional external sensor can be used
for hard-to-reach locations.
• Features English, French, German,
Portuguese, Spanish and Swedish for
user convenience.
Multiple measurements
with a single device
The SKF Machine Condition Advisor
provides an overall “Velocity” vibration
reading that measures vibration signals
from the machine and automatically
compares them to pre-programmed
International Organization for
Standardization (ISO) guidelines. An
“Alert” or “Danger” alarm displays
when measurements exceed those
guidelines. Simultaneously an “Enveloped
Acceleration” measurement is taken
and compared to established bearing
vibration guidelines to verify conformity
or indicate potential bearing damage.
The SKF Machine Condition Advisor also
measures temperature using an infrared
sensor to indicate uncharacteristic heat.
Accuracy, flexibility and confidence
When performing measurements, the
Machine Condition Advisor’s acceleration
sensor input signal is processed to
produce two different measurements for
each POINT on the machinery – overall
velocity and enveloped acceleration.
At the same time, the SKF Machine
Condition Advisor’s non-contact
infrared sensor measures the surface
temperature of the measurement
location and simultaneously displays all
three measurement values.
Depending on the SKF Machine Condition
Advisor’s System setting, the front-panel
LCD simultaneously displays:
Quick and easy –
first time and every time
• Units in Metric or English
1. Press “Select” or “Browse” button
to turn the SKF Machine Condition
Advisor “On”
• Velocity in mm/s RMS or IPS derived
Peak
2. Press the sensor tip against the point
to be measured
• Temperature in Celsius or Fahrenheit
3. When the readings stabilize, press the
“Select” button to hold the reading
• Acceleration enveloping readings in gE
4. Read and record the measurement
values
LCD display in measurement mode
Enveloped
Acceleration
Temperature
Alarm display:
(A) Alert or
(D) Danger
Velocity
Measurement
status
Enveloped
Acceleration
class
ISO machine
group
Select
button
Browse
button
Battery
indicator
(60% full)
Specifications
• Vibration pickup:
–– Internal: Integrated piezoelectric acceleration
–– In use: –10 to +60 °C (+14 to +140 °F)
–– External: Accepts ICP™ type 100 mV/g
accelerometer
–– While charging: 0 to +40 °C
(+32 to +104 °F)
• Temperature sensor: Internal IR temperature
sensor
• Measurements:
–– Velocity:
• Range: 0.7–65 mm/s (RMS), 0.04–3.60
in/s (equivalent Peak), meets ISO 10816
• Frequency: 10–1 000 Hz, meets ISO 2954
–– Enveloped acceleration:
• Range: 0.2–50.0 gE
• Frequency: Band 3 (500–10 000 Hz)
–– Temperature:
• Range: –20 to +200 °C (–4 to +392 °F)
• IR temperature accuracy: ±2 °C (±3.6 °F)
• Distance: Short range, maximum 10 cm
(4 in) from target
2
• Operating temperature range:
• Storage temperature:
–– Less than one month: –20 to +45 °C
(–4 to +113 °F)
–– More than one month but less than six
months: –20 to +35 °C (–4 to +95 °F)
• Humidity: 95 % relative humidity,
non-condensing
• Enclosure: IP 54
• Dimensions:
–– Length: 200 mm (7.90 in)
–– Width: 47 mm (1.85 in)
• Height: 25.4 mm (1.00 in)
• Battery capacity: 550 mA hours
• Battery life: 10 hours before charging again
(≈1 000 measurements)
–– With external sensor: Up to 55 % less battery
life
• Supported external sensor: Any standard
accelerometer with 100 mV/g sensitivity that
needs ICP (Integrated circuit-piezoelectric)
• Approvals: CE
• External sensor power: 24 V DC at 3.5 mA
• Drop test: 2 m (6.6 ft)
• Charger specifications:
• Weight: 125 g (4.4 oz)
–– Universal AC/DC wall plug-in
–– Input: 90–264 VAC, 47–60 Hz
–– Output: 5 V DC regulated
–– 3 to 4 hours for a full charge
Understanding and using
guidelines for vibration
from machinery with Rigid (default) or
Flexible foundations.
The SKF Machine Condition Advisor
provides a means to evaluate machine
health based on ISO 10816-3 and
to evaluate the bearings according to
general guidelines developed from a
statistical analysis of existing databases.
Options are:
How to choose the correct
“Alarm Velocity Group” for
your machinery
Alert: 4.5 mm/s (0.25 ips)
Danger: 7.1 mm/s (0.39 ips)
The Alarm Velocity Group (G2&4 or
G1&3) determines the instrument’s
“overall vibration” alarm limits. Therefore,
select the Group that best describes
the general size, type, and speed of the
machinery being measured. Note that
these machine group classifications
are set forth in ISO 10816-3, which
rates overall velocity vibration levels for
standardized machinery classifications.
Groups 2&4 (default)
ISO Group 2 and 4 classifications define
the following typeof machinery:
• Medium-sized machines and electrical
machines with a shaft height between
160 and 315 mm.
• These machines are normally equipped
with rolling element bearings, but may
use sleeve bearings, and operate at
speeds above 600 RPM.
• These machines include pumps with
multi-vane impellers and integrated
drivers.
Groups 1&3
ISO Group 1 and 3 classifications define
the following typeof machinery:
• Large machinery and electrical
machines with a shaft height greater
than 315 mm.
• These machines are generally
equipped with sleeve bearings, but
may use rolling element bearings.
• These machines include pumps with
multi-vane impellers and integrated
drivers.
Rigid or Flexible foundation?
An additional setting allows the
specification (when defining the overall
alarm levels) of measurements taken
G2&4R (default)
Alert: 2.8 mm/s (0.16 ips)
Danger: 4.5 mm/s (0.25 ips)
G2&4F
G1&3R
Expanding your capabilities
with SKF Machine Condition
Advisor compatible
accessories
External sensor kit Model CMAC 105
The Extension sensor kit CMAC 105
contains an accelerometer with integral
cable and everything needed to take
measurements from hard-to-reach
places.
Alert: 4.5 mm/s (0.25 ips)
Danger: 7.1 mm/s (0.39 ips)
G1&3F
Alert: 7.1 mm/s (0.39 ips)
Danger: 11.0 mm/s (0.61 ips)
How to choose the correct
“Enveloped Acceleration
Classification” for your
machinery
The Enveloped Acceleration Classification
(CL1, CL2, or CL3) you specify
determines the instrument’s “bearing
vibration” alarm levels. Therefore, the
Enveloped Acceleration Class that best
describes the general size and speed of
the bearings being measured should be
selected.
Accelerometer
• 100 mV/g sensitivity
• Small size case, 0.5” x 1.05”
• Small footprint, 0.5”
• 0.32 Hz to 10 kHz frequency range
(±3 dB)
• Waterproof
Integral cable (1.5 meters)
• Connector to SKF Machine Condition
Advisor CMAS 100-SL
Options are:
Magnet, Model CMAC 106
CL1
• 10 lbs pull-strength, 0.75" diameter
Bearings with a bearing bore diameter
between 200 and 500 mm and a shaft
speed below 500 RPM.
Each accelerometer is fully enclosed in
a potted and waterproof stainless steel
case.
Alert: 1 gE
Danger: 2 gE
CL2 (default)
Bearings with a bearing bore diameter
between 200 and 300 mm and a shaft
speed between 500 and 1 800 RPM.
Alert: 2 gE
Danger: 4 gE
CL3
Bearings with a bearing bore diameter
between 20 and 150 mm and a shaft
speed from 1 800 to 3 600 RPM.
Alert: 4 gE
Danger: 10 gE
Specifications (Accelerometer)
Dynamic performance
• Sensitivity (±10 %): 10.2 mV/(m/s2)
(100 mV/g)
• Measurement range: ±490 m/s2 (±50 g)
• Frequency range (±3 dB): 0.32–10 kHz
• Mounted resonant frequency: 22 kHz
• Amptitude linearity: ±1 %
• Transverse sensitivity: 7 %
Electrical
• Settling time: ≤2 sec
• Excitation voltage: 18–30 VDC
• Excitation constant current: 2–20 mA
• Output impedance: <150 Ω
• Output bias voltage: 8–12 VDC
• Electrical case isolation: >108 Ω
• Electrical protection: RFI/ESD
• Integral cable: 22 AWG, +105 °C
(22 AWG, +221 °F)
3
SKF Machine Condition Advisor CMAS 100-SL
Expanding your capabilities with SKF
Machine Condition Advisor compatible
accessories (continued)
Specifications (continued)
Environmental
• Shock limit: 49 km/s2 pk (5 000 g pk)
• Temperature range: –54 to +85 °C (–65 to +185 °F)
Sensitivity Deviation (%)
Typical sensitivity deviation vs. temperature
+20
+10
0
–10
–20
–73
(–100)
–18
(0)
+38
(+100)
+93
(+200)
+149
(+300)
Temperature, °C (°F)
Spectral Noise
• 10 Hz: 78.5 (mm/s2)/√Hz (8 µg/√Hz)
• 100 Hz: 49.1 (mm/s2)/√Hz (5 µg/√Hz)
• 1 kHz: 39.2 (mm/s2)/√Hz (4 µg/√Hz)
Mechanical
• Size: 12.70 ™ 26.67 mm (0.50 ™ 1.05")
• Weight (including 1.5 meter cable): 70.7 g (2.5 oz)
• Mounting thread: 1/4-28 UNF-2B
• Mounting torque: 2.7 to 6.8 N-m (2 to 5 ft-lb)
• Sensing element: Ceramic/shear
• Case material: Stainless steel
• Sealing: Potted
• Wrench flats: 7/16"
Connection cable (1.5 meters) Model CMAC 107
Optional Connection
cable for standard
ICP accelerometers
with 100 mV/g,
mil-spec connector.
Ordering information
CMAS 100-SL SKF Machine Condition Advisor includes:
• SKF Machine Condition Advisor unit
• Belt holster [CMAC 102]
• Charger, international DC power supply [CMAC 8002]
• Charger adapter, cable [CMAC 101]
• User manual, English hard copy [32131800-EN]
• CD containing:
–– User manual available in PDF files in English, French,
German, Portuguese, Spanish, and Swedish
–– Link to training on @ptitude Exchange
–– Machine Condition Advisor trend worksheet (Excel .xls file)
–– SKF Reliability Systems Condition Monitoring Essentials
catalog available in PDF file in English [CM2355]
• CD, Integrating Condition Monitoring Products and Asset
Management Services, product catalog [CM5057]
Accessories
• Extension kit [CMAC 105], 100 mV/g accelerometer with
1.5 m integral cable and magnet
• Connection cable [CMAC 107], 1.5 m with M8 socket type
connector for standard ICP 100 mV/g accelerometer
(ICP: integrated circuit piezoelectric)
Replacement
• Charger adapter [CMAC 101], cable 4 inches, connector to
5.5 mm power
• Charger [CMAC 8002], international DC power supply, +5 V,
1 600 mA, 90–264 VAC, 47–63 Hz
• Magnet [CMAC 106], magnet base, 0,75” diameter, 10 lbs
pull-strength
• Belt holster [CMAC 102]
For additional information on SKF Reliability Systems products, contact:
SKF Reliability Systems
5271 Viewridge Court • San Diego, California 92123 USA
Telephone: +1 858-496-3400 • FAX: +1 858-496-3531
Web Site: www.skf.com/cm
® SKF is a registered trademark of the SKF Group
All other trademarks are the property of their respective owners.
© SKF Group 2008
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability
can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained
herein. SKF reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US04768380 • #US05679900 • #US05845230 • #US05854553 • #US05992237 • #US06006164 •
#US06199422 • #US06202491 • #US06275781 • #US06489884 • #US06513386 • #US06633822 • #US6,789,025 •
#US6,792,360 • US 5,633,811 • US 5,870,699 • #WO_03_048714A1
Publication CM2387 EN (December 2008) • Printed on environmentally friendly paper.
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