AristoFeed 30- 4 AristoFeed 48- 4

AristoFeed 30- 4 AristoFeed 48- 4
GB
AristoFeed 30- 4
AristoFeed 48- 4
Instruction manual
0458 716 101 GB 051220
Valid for serial no. 233--xxx--xxxx, 249--xxx--xxxx,
445--xxx--xxxx, 451--xxx--xxxx
1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
4
3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
5.1 Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Terminating resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Connection of multiple wire feed units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
8
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
Connections and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing / loading wire AristoFeed 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing / loading wire AristoFeed 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the AristoFeed 30 feed rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the AristoFeed 48 feed rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
10
10
11
11
11
12
12
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1 Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
8 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
17
18
22
Rights reserved to alter specifications without notice.
TOCe
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GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, declares that Wire feed unit AristoFeed
30/30W, AristoFeed 48/48W from serial number 105 onwards, conforms to standard EN 60974--5, in
accordance with the requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard
EN 50199 in accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 2001--04--18
Joakim Cahlin
Vice President
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 411924
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
bm29d1ea
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GB
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
This product is solely intended for arc welding.
3
INTRODUCTION
The AristoFeed 30--4 and AristoFeed 48-- 4 wire feed units are intended for use
with AristoMig power sources.
There are several variants available: see on page 17.
They are totally enclosed, containing four--wheel feeders and the necessary control
electronics.
They are suitable for use with wire on ESAB’s MarathonPact, or on standard
bobbins (standard Ø 300 mm, accessory Ø 440 mm).
The units can be positioned in a choice of ways: on the power source itself, hanging
above the working position, on a support arm or with a wheelset on the floor.
bm29d1ea
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GB
ESAB’s accessories for the product can be found on page 22.
3.1
Equipment
The unit AristoFeed 30 is supplied with:
S
Instruction manual for the wire feed unit.
S
Instruction manual for control panel.
S
Stickers with recommended wear parts.
The unit AristoFeed 48 is supplied with:
S
Distance washer (4 pieces).
S
Hexagon key (4 mm)
S
Instruction manual for the wire feed unit.
S
Instruction manual for the control panel.
S
Stickers with recommended wear parts.
3.2
Control panel
The units are supplied with one of the following control panels:
The M0 panel
Empty panel for use with double wire feed units
or with use of control box AristoPendant U8.
The M2 panel
With knobs for all settings/adjustments.
The MA4 panel
With knobs for setting the voltage and wire feed
speed / current. Other settings by pushbuttons,
with corresponding symbols on the display
panel.
The MA6 panel
With knobs for setting the voltage and wire feed
speed / current. Other settings by pushbuttons,
with text indication on the display panel.
The U6 panel
With knobs for setting the voltage and wire feed
speed / current. Other settings by pushbuttons,
with text indication on the display panel.
Detailed descriptions of the control panels can be found in separate Instruction
manuals.
bm29d1ea
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GB
4
TECHNICAL DATA
AristoFeed 30--4
AristoFeed 48--4
Power supply
42 V 50 -- 60 Hz
42 V 50 -- 60 Hz
Power requirement
336 VA
378 VA
Motor current
8A
9A
Wire feed speed
0.8 -- 25 m/min
0.8 -- 25 m/min
Welding gun connection
EURO
EURO
Max. diameter of wire bobbin
300 mm (*440 mm)
300 mm (*440 mm)
Wire dimension
0.6 -- 1.6 mm
0.6 -- 2.4 mm
Weight
basic unit
with bobbin carrier
with enclosed bobbin carrier
13 kg
16 kg
17.5 kg
18 kg
21 kg
22.5 kg
Dimensions (l x w x h)
basic unit
with bobbin carrier
with enclosed bobbin carrier
380 x 265 x 340 mm
560 x 265 x 350 mm
690 x 285 x 420 mm
380 x 265 x 340 mm
560 x 265 x 350 mm
690 x 285 x 420 mm
All types intended for
MIG/MAG welding
5 bar
All types intended for
MIG/MAG welding
5 bar
Coolant
max pressure
50% water / 50% glycol
5 bar
50% water / 50% glycol
5 bar
Permissible load at
60% duty cycle
500 A
500 A
Enclosure class
basic unit
with bobbin carrier
with enclosed bobbin carrier
IP23
IP2X
IP23
IP23
IP2X
IP23
Shielding gas
max pressure
* Accessory, see page 22.
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Equipment marked IP2X is designed for indoor use.
5
INSTALLATION
The installation must be executed by a professional.
bm29d1ea
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GB
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
WARNING!
When welding in an environment with increased electrical danger, only power sources intended
for this environment may be used. These power sources are marked with the symbol
.
5.1
Lifting instructions
Ordering number for the lifting eye can be found on page 22.
Note! If another mounting device is used, this should be insulated from the wire feed
unit.
5.2
Terminating resistors
In order to avoid communication interference, the
ends of the CAN bus must be terminated by resistive
loads.
One end of the CAN bus is at the wire feed unit control panel,
which incorporates a terminating resistor. The other end is in
the power source and it must be fitted with a terminating resistor,
as shown in the diagram to the right.
bm29d1ea
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GB
5.3
Connection of multiple wire feed units
When connecting multiple wire feed units (maximum 4), use wire feed units without
control panel (M0) and with control box AristoPendant U8.
Two feed units are to be connected according to the picture.
When connecting more than two feed units, an authorised ESAB service technican
must perform the installation.
6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 3. Read through before you start using the equipment!
WARNING!
Assure that the side panels are closed during operation.
WARNING!
To prevent the reel from sliding off the hub: Lock the reel in place by
turning the red knob as shown on the warning label attached next to
the hub.
bm29d1ea
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GB
WARNING!
Rotating parts can cause injury, take great care.
WARNING!
There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the
equipment, especially if used on an uneven or sloping surface.
When moving the equipment use intended handle. NOTE! Never pull on the gun.
6.1
Connections and controls
Control panel
(see respective instruction manual)
6
Connection for welding current from the
power source (OKC)
Connection for remote control adapter
Connection for AristoPendant U8.
7
Connection for the control cable from the
power source
3
Connection with ELP* for cooling water to
the welding gun-- BLUE
8
Connection for cooling water to the power
source (cooling unit) -- RED
4
Connection for cooling water from the welding gun -- RED
9
Connection for cooling water from the power source (cooling unit) -- BLUE
5
Connection for the welding gun
10
Connection for protection gas
1
2a
2b
NOTE! Cooling water connections only available on certain models.
* ELP = ESAB Logic Pump, see point 6.2.
bm29d1ea
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GB
6.2
Water connection
The wire feed unit with water connection is equipped with a detection system ELP
(ESAB Logic Pump) which checks that the water hoses are connected.
AristoMig 400 and 500
The power unit On/Off switch must be in the “0” position (Off) when connecting a
water--cooled welding gun.
If a water--cooled welding gun is connected, the water pump starts automatically
when the main On/Off switch is turned to “START” and/or when welding starts. After
welding, the pump continues to run for 6,5 minutes, and then switches to the
energy--saving mode.
AristoMig 320 and 450
The power unit On/Off switch for cooling unit must be in the “I” position (ON) when
connecting a water--cooled welding gun.
6.3
Remote control unit
The program version in AristoPendant U8 should be 1.20 or higher. Aristo machines
with intergral control panels should have program version 1.21 or higher, in order for
the remote control to function correctly.
When the remote control unit is connected, the power source and wire feed unit are
in remote control mode; the buttons and knobs are blocked. The functions can only
be adjusted via the remote unit.
If the remote control unit is not to be used, the remote control unit must be
disconnected from the power source / wire feed unit, as otherwise it will remain in
remote control mode.
When a remote control unit is used to set the voltage, the function will be changed to
the setting of current during MMA welding.
For more information about the operation of the remote control unit, see the
operating instructions for the control panel.
bm29d1ea
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GB
6.4
Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder’s pressure rollers. It is important that the
pressure is not too great.
Fig 1
Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insulated object, e.g. a piece of wood.
When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the gun approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
6.5
S
S
S
S
S
S
S
Changing / loading wire AristoFeed 30
Open the side panel.
Disconnect the pressure sensor by folding it backwards, the pressure rollers
slide up.
Wind any wire that may be left between the rollers back on to the bobbin and
remove the bobbin.
Straighten out 10--20 cm of the end of the new wire. File off any burrs from the
end of the wire and then feed it into the feed unit.
Make sure that the end of the wire is correctly positioned in the groove in the
feed rollers and in the outlet nozzle and wire liner.
Tighten the pressure sensor.
Close the side panel.
6.6
S
S
S
S
S
S
S
S
Changing / loading wire AristoFeed 48
Open the side panel.
Push down the pressure device and pull it towards you and upwards.
Pull out the bogey
Wind any wire that may be left between the rollers back on to the bobbin and
remove the bobbin.
Straighten out 10--20 cm of the end of the new wire. File off any burrs from the
end of the wire and then feed it into the feed unit.
Make sure that the end of the wire is correctly positioned in the groove in the
feed rollers and in the outlet nozzle and wire liner.
Replace the bogey.
Close the side panel.
bm29d1ea
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GB
6.7
Replacing the AristoFeed 30 feed rollers
Open the side panel.
Disconnect the pressure sensor (1) by folding it
backwards.
S Disconnect the pressure rollers (2) by turning the
axle (3) 1/4 turn clockwise and pulling out the axle.
The pressure rollers disconnect.
S Disconnect the feed rollers (4) by unscrewing the
nuts (5) and pulling out the rollers.
Reassemble in the reverse order.
S
S
Selecting the correct groove in the feed rollers
Turn the feed roller so that the dimension marking of the
required groove is facing you.
6.8
Replacing the AristoFeed 48 feed rollers
Open the side panel.
Push down the pressure device (1) and pull it
towards you and upwards.
S Pull out the bogey (2).
S Remove the socket--head bolts (3) on the
intermediate nozzle and remove it.
S Loosen the bolt holding the outlet nozzle (4)
and push the nozzle back.
S Remove the socket--head bolt (5) in the centre
S Slacken the two socket--head bolts (6) by half a turn.
S Pull out the feed rollers (7).
Reassemble in the reverse order.
S
S
Selecting the correct groove in the
feed rollers
Place no, one or two carrier washers
between the outer washer and the feed
rollers. NB: Replace the entire bogey
when changing the pressure rollers (8).
bm29d1ea
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GB
7
MAINTENANCE
Regular maintenance is important in ensuring safe and reliable.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1
Inspection and cleaning
Wire feed unit
Check regularly that the wire feed unit is not clogged with dirt.
S
Cleaning and replacement of the wire feed unit mechanism’s worn parts should
take place at regular intervals in order to achieve trouble--free wire feed. Note
that if pre--tensioning is set too hard, this can result in abnormal wear on the
pressure roller, feed roller and wire guide.
The brake hub
The hub is adjusted when delivered, if
readjustment is required, follow the instructions
below. Adjust the brake hub so that wire is slightly
slack when wire feed stops.
S
Adjusting the braking torque:
S
Turn the red handle to the locked position.
S
Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to reduce the braking torque
Turn the springs counterclockwise to increase the braking torque. NB: Turn
both springs through the same amount.
Welding gun
S
Cleaning and replacement of the welding gun’s wear parts should take place at
regular intervals in order to achieve trouble--free wire feed. Blow the wire guide
clean regularly and clean the contact tip.
8
ORDERING OF SPARE PARTS
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
AristoFeed 30, AristoFeed 48 is designed and tested in accordance with the international an European standards IEC/EN 60974--5 and EN 50199.
It is the obligation of the service unit which has carried out the service or repair work
to make sure that the product still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
bm29d1ea
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Diagram
AristoFeed 30--4, AristoFeed 48--4
bm29e11a
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bm29e11a
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page
-- 16 --
AristoFeed 30- 4, AristoFeed 48- 4
Ordering number
1.
Control
panel
AristoFeed 30--4
M0
AristoFeed 30--4 W
M0
AristoFeed 30--4
M2
AristoFeed 30--4 W
M2
AristoFeed 30--4
MA4
AristoFeed 30--4 W
MA4
AristoFeed 30--4
MA6
AristoFeed 30--4 W
MA6
AristoFeed 30--4
U6
AristoFeed 30--4 W
U6
AristoFeed 48--4
M0
AristoFeed 48--4 W
M0
AristoFeed 48--4
M2
AristoFeed 48--4 W
M2
AristoFeed 48--4
MA4
AristoFeed 48--4 W
MA4
AristoFeed 48--4
MA6
AristoFeed 48--4 W
MA6
AristoFeed 48--4
U6
AristoFeed 48--4 W
U6
Water
cooling
kit
x
x
x
x
x
x
x
x
x
x
Spare parts list
Feeder for
Marathon Pact
Feeder with
open bobbin
Feeder with
capsuled bobbin
0458 804 881
0458 805 881
0458 806 881
0458 804 891
0458 805 891
0458 806 891
0458 804 882
0458 805 882
0458 806 882
0458 804 892
0458 805 892
0458 806 892
0458 804 884
0458 805 884
0458 806 884
0458 804 894
0458 805 894
0458 806 894
0458 804 886
0458 805 886
0458 806 886
0458 804 896
0458 805 896
0458 806 896
0458 804 887
0458 805 887
0458 806 887
0458 804 897
0458 805 897
0458 806 897
0458 804 981
0458 805 981
0458 806 981
0458 804 991
0458 805 991
0458 806 991
0458 804 982
0458 805 982
0458 806 982
0458 804 992
0458 805 992
0458 806 992
0458 804 984
0458 805 984
0458 806 984
0458 804 994
0458 805 994
0458 806 994
0458 804 986
0458 805 986
0458 806 986
0458 804 996
0458 805 996
0458 806 996
0458 804 987
0458 805 987
0458 806 987
0458 804 997
0458 805 997
0458 806 997
0458 716 990
0458 716 990
0458 716 990
Instruction manual
M2
x
0458 853 001
0458 853 001
0458 853 001
Instruction manual
MA4
x
0458 818 001
0458 818 001
0458 818 001
Instruction manual
MA6
x
0458 854 101
0458 854 101
0458 854 101
Instruction manual
U6
x
0459 287 001
0459 287 001
0459 287 001
The instruction manuals and the spare parts list are available on the Internet at www.esab.com
Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can
both search for and download instructions and spare parts lists.
bm29o11a
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Edition 051220
AristoFeed 30- 4
Wear components
S= Standard, HD = Heavy Duty
Item
Ordering no.
Denomination
Wire type
HI 1
0455 072 002
0456 615 001
Intermediate nozzle (S)
Intermediate nozzle
Fe, Ss & cored
Al
HI 2
0469 837 880
0469 837 881
Outlet nozzle (S)
Outlet nozzle
Fe, Ss & cored
Al
HI 3
0191 496 114
Key
HI 4
0215 701 007
Locking washer
HI 5a
0459 440 001
Motor gear euro
Item
Ordering no.
Denomination
HI 5b
0459 052 001
0459 052 002
0459 052 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers (S)
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0459 052 013
0458 825 001
0458 825 002
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
0458 825 003
0458 824 001
0458 824 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Wire type
Wire dimensions
Ø 2.0 mm steel for 0.6--1.6 mm
Ø 2.0 mm plastic for 0.8--1.6 mm
Wire dimensions
Groove
typ
Roller
markings
Ø 0.6 & 0.8 mm
Ø 0.8 & 1,0 mm
Ø 0.9/1.0 & 1.2 mm
V
V
V
0.6 S2 & 0.8 S2
0.8 S2 & 1.2 S2
1.0 S2 & 1.2 S2
Fe, Ss & cored
Cored
Cored
Ø 1.4 & 1.6 mm
Ø 0.9/1.0 & 1.2 mm
Ø 1.2 & 1.4 mm
V
V--Knurled
V--Knurled
1.4 S2 & 1.6 S2
1.0 R2 & 1.2 R2
1.2 R2 & 1.4 R2
Cored
Al
Al
Ø 1.6 mm
Ø 0.8 & 0.9/1.0 mm
Ø 1.2 & 1.6 mm
V--Knurled
U
U
1.6 R2 & 2.0 R2
0.8 A2 & 1.0 A2
1.2 A2 & 1.6 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item
Ordering no.
Denomination
Notes
HI 6
Washer
Ø 16/5x1
HI 7
Screw
M4x12
HI 8
Screw
M6x12
HI 9
Washer
Ø 16/8.4x1.5
HI 10
0469 838 001
Cover
HI 11
0458 722 880
Axle and Nut
HI 12
0459 441 880
Gear adapter
HI 13
0455 049 001
Inlet nozzle
HI 14
0458 999 001
Shaft
HI 15
Nut
M10
HI 16
0458 748 002
Insulating washer
HI 17
0458 748 001
Insulating bushing
Item
Ordering no.
HI 18
0156 602 001
0332 318 001
Denomination
Inlet nozzle (S)
Inlet nozzle (HD)
Notes
Fe, Ss, Al & Cored
Fe, Ss & Cored
Wire dimensions
Ø 2 mm plastic for 0.6--1.6 mm
Ø 2.4 mm steel for 1.2--2.0 mm
Welding with aluminium wire
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.
bm29whj1
-- 18 --
Edition 051220
AristoFeed 30- 4
bm29whj1
-- 19 --
Edition 051220
AristoFeed 48- 4
S= Standard, HD = Heavy Duty
Item
Ordering no.
Denomination
HK1
0469 837 880
0469 837 881
0469 837 882
Outlet nozzle (S)
Outlet nozzle
Outlet nozzle
Item
Ordering no.
Denomination
HK2
0366 966 880
0366 966 881
0366 966 889
Wire type
Fe, Ss & cored
Al
Fe, Ss & cored
Wire dimensions
Ø 2.0 mm steel for 0.6--1.6 mm
Ø 2.0 mm plastic for 1.0--1.6 mm
Ø 3.4 mm steel for 2.0--2.4 mm
Wire type
Wire Ø
mm
Groove 1
Groove 2
Groove 3
Groove
typ
Roller /
Bogey
markings
Feed Roller
Feed Roller
Feed Roller
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0.6--1.2
1.4--1.6
1.2
0.6--0.8
1.4--1.6
.045” / 1.2
0.9--1.0
2.0
.045” / 1.2
1.2
2.4
.045” / 1.2
V
V
V
1
2
.045 / 7
0366 966 900
0366 966 882
0366 966 883
Feed Roller (S)
Feed Roller
Feed Roller
Fe, Ss & cored
Cored
Cored
0.9--1.6
1.2--2.0
2.4
0.9--1.0
1.2
2.4
1.2
1.4--1.6
not used
1.4--1.6
2.0
not used
V
V--Knurled
V--Knurled
6
3
4
0366 966 885
0366 966 899
Feed Roller
Feed Roller
Al
Al
1.2
1.0--1.6
1.2
1.0
1.2
1.2
1.2
1.6
U
U
U2
U4
Item
Ordering no.
Denomination
HK3
0156 707 001
Distance washer
HK4
0156 707 002
Adjustment spacer
Notes
HK5
Screw
M5x20
HK6
Screw
M5x16
Item
Ordering no.
Denomination
HK7
0366 902 880
0366 902 900
0366 902 881
0366 902 894
0366 902 882
0366 902 883
0366 902 899
0366 902 886
Item
Ordering no.
HK8
0366 944 001
Washer
HK9
0156 603 001
0156 603 002
0332 322 001
0332 322 002
Intermediate nozzle (S)
Intermediate nozzle
Intermediate nozzle
Intermediate nozzle
Item
Ordering no.
HK10
0215 702 708
Bogey (HD)
Bogey
Bogey (HD)
Bogey
Bogey (HD) (S)
Bogey (HD)
Bogey
Bogey (HD)
Denomination
Wire type
Fe, Ss & Al
Fe, Ss & Al
Cored
Cored
Wire dimensions
Ø 0.6 -- 1.2 mm
Ø 0.9 -- 1.6 mm
Ø 1.4 -- 2.4 mm
Ø 1.2 mm
Ø 1.2 -- 2.0 mm
Ø 2.4 mm
Ø 1.0 -- 1.6 mm
Ø 1.2 mm x 3
Groove
typ
Roller /
Bogey
markings
V
V
V
V
V--Knurled
V--Knurled
U
U
1
6
3
.045 / 7
3
4
U4
--
Wire dimensions
Ø 2 mm plastic for 0.6--1.6 mm
Ø 4 mm plastic for 2.0--2.4 mm
Ø 2.4 mm copper for 1.2--2.0 mm
Ø 4 mm copper for 2.4 mm
Note
Locking washer
M10
HK12
0458 748 002
Insulating washer
HK13
0458 748 001
Insulating bushing
Item
Ordering no.
HK14
0156 602 001
0156 602 002
0332 318 001
0332 318 002
bm29whk1
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Cored
Cored
Al
Al
Denomination
Nut
HK11
Wire type
Denomination
Inlet nozzle (S)
Inlet nozzle
Inlet nozzle (HD)
Inlet nozzle (HD)
Wire type
Fe, Ss, Al & Cored
Fe, Ss, Al & Cored
Fe, Ss & Cored
Fe, Ss & Cored
-- 20 --
Wire dimensions
Ø 2 mm plastic for 0.6--1.6 mm
Ø 4 mm plastic for 2.0--2.4 mm
Ø 2.4 mm steel for 1.2--2.0 mm
Ø 4 mm steel for 2.4 mm
Edition 051220
AristoFeed 48- 4
bm29whk1
-- 21 --
Edition 051220
AristoFeed 30- 4, AristoFeed 48- 4
Accessories
bm29a11a
1
Bobbin cover, plastic 18 kg Ø 300mm . . . . . . 0458 674 880
1
Bobbin cover, metal 18 kg Ø 300mm . . . . . . . 0459 431 880
1
2
Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 704 880
Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . . 0455 410 001
1
Adapter for 440 mm bobbin . . . . . . . . . . . . . . . . 0459 233 880
1
2
Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 706 880
Quick connector MarathonPact . . . . . . . . . . . F102 440 880
1
2
3
Turning piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 703 880
Guide pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 731 880
Quick connector MarathonPact . . . . . . . . . . . F102 440 880
-- 22 --
Edition 051220
AristoFeed 30- 4, AristoFeed 48- 4
1
Strain relief for welding gun . . . . . . . . . . . . . . . . 0457 341 881
1
Wheel kit for Aristofeed . . . . . . . . . . . . . . . . . . . . 0458 707 880
Strain relief bracket for connection set . . . . 0459 234 880
Counter balance device
(includes mast and counter balance)
for 300 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 880
for 440 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 882
Feeder stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 522 880
bm29a11a
-- 23 --
Edition 051220
AristoFeed 30- 4, AristoFeed 48- 4
Remote control adapter RA12 12 pole . . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Remote control adapter RA23 23 pole . . . . . 0459 491 911
For connecting welding gun with RS3 program
selector to CAN based equipment.
Remote control unit MTA1 CAN . . . . . . . . . . . 0459 491 880
MIG/MAG: wire feed speed and voltage MMA:
current and arc force
TIG: current, pulse and background current
Remote control unit M1 10Prog CAN . . . . . . . 0459 491 882
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
Remote control unit AT1 CAN . . . . . . . . . . . . . 0459 491 883
MMA and TIG: current
Remote control unit AT1 CF CAN . . . . . . . . . . 0459 491 884
MMA and TIG: rough and fine setting of
current.
Remote cable CAN 4 pole -- 12 pole
5m ......................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
bm29a11a
-- 24 --
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Edition 051220
AristoFeed 30- 4, AristoFeed 48- 4
Connection set
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m ......................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection set water
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m ......................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0456 528 880
0456 528 890
0456 528 881
0456 528 882
0456 528 883
0456 528 884
0456 528 885
0456 528 895
0456 528 886
0456 528 887
0456 528 888
0456 528 889
Remote adapter kit used from serial no 451--xxx--xxxx
For Miggytrac / Railtrac . . . . . . . . . . . . . . . . . . . . 0459 681 880
For MXH 400w PP . . . . . . . . . . . . . . . . . . . . . . . . 0459 681 881
Connection kit used from serial no 451--xxx--xxxx
For MXH 400w PP . . . . . . . . . . . . . . . . . . . . . . . . 0459 020 883
Welding gun MXH 400w PP
6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 015
10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 016
Miggytrac 1000, Miggytrac 2000
More infor-Equipment for mechanized welding . . . . . . . . . . mation at the
nearest
ESAB agency
Railtrac 1000
More infor-Equipment for mechanized welding . . . . . . . . . . mation at the
nearest
ESAB agency
Information on PSF welding guns can be found in separate brochures.
bm29a11a
-- 25 --
Edition 051220
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 2485 377
Fax: +31 30 2485 260
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 5308 9922
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 3 5296 7371
Fax: +81 3 5296 8080
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 8027 9869
Fax: +60 3 8027 4754
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
0511118
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