TM model no. 054-2015-6 CORDED HAMMER DRILL WITH 50-PIECE ACCESSORY KIT IMPORTANT: Please read this manual carefully before running this hammer drill and save it for reference INSTRUCTION MANUAL TABLE OF CONTENTS SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions.Read all instructions and follow them with use of this product 4 5-8 9 10-16 17 18 19 20 21-22 TABLE OF CONTENTS TECHNICAL SPECIFICATIONS SAFETY GUIDELINES PACKAGE CONTENTS OPERATION INSTRUCTIONS TROUBLESHOOTING KEY PARTS DIAGRAM EXPLODED VIEW PARTS LIST WARRANTY model no.054-2015 l contact us 1.800.689.9928 SAFETY GUIDELINES: Motor Variable speeds Hammer Keyed chuck Drilling capacity in w ood in metal in concrete Weight 120 V, 60 Hz, 6A 0－2700 RPM (no load) 0－43,200 BPM (no load) 1/2” (12.7 mm) Safety symbols in this instruction manual are used to ﬂag possible dangers. The safety symbols and their explanations require your full understanding. The safety warnings do not, by themselves, eliminate any danger, nor are they substitutes for proper accident prevention measures. This safety alert symbol indicates caution, warning, or danger. Failure to obey a safety warning can can result in serious injury to yourself or others. To reduce the risk of injury, ﬁre, or electric shock, always 1” (25.4 mm) 1/2” (12.7 mm) 1/2” (12.7 mm) 4 lb 13 oz (2.2 kg) follow the safety precautions. KNOW YOUR TOOL To operate this tool, carefully read this instruction manual and all labels afﬁxed to the hammer drill before using. Keep this manual available for future reference. IMPORTANT This tool should only be serviced by a qualiﬁed service technician. For more information, call the toll-free helpline at 1-800-689-9928. READ ALL INSTRUCTIONS THOROUGHLY Save these instructions WARNING: READ ALL SAFETY WARNINGS AND INSTRUCTIONS. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE. THE TERM “POWER TOOL” IN THE WARNINGS REFERS TO YOUR MAINS-OPERATED (CORDED) POWER TOOL OR BATTERY-OPERATED (CORDLESS) POWER TOOL. SAFETY GUIDELINES SPECFICATIONS TECHNICAL SPECIFICATIONS model no.054-2015 l contact us 1.800.689.9928 Do not overreach. Keep proper footing and balance at all times.This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of these devices can reduce dust-related SAFETY GUIDELINES hazards. POWER TOOL USE AND CARE Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and more safely at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories, tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. SERVICE Have your power tool serviced by a qualiﬁed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. WORK AREA SAFETY Keep the work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of ﬂammable liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodiﬁed plugs and matching outlets will reduce risk of electric shock. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use a ground-fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. PERSONAL SAFETY Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inﬂuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switchis in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your ﬁnger on the switch or energizing power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left SAFETY GUIDELINES GENERAL POWER TOOL SAFETY WARNINGS model no.054-2015 l contact us 1.800.689.9928 Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss. Package Contents: Use the auxiliary handles,if supplied with the tool. Loss of control can cause personal injury. Hold the power tool by the insulated gripping surfaces when performing an operation where Corded hammer drill, auxiliary handle with depth-stop rod, chuck key, 50-piece accessory kit, and instruction manual the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire may 50-piece accessory kit includes: make exposed metal parts of the power tool "live" and could give the operator an electric shock. 8 HSS drill bits: 5/64, 3/32, 7/64, 1/8, 9/64, 5/32, 3/16, 1/4” 6 masonry drill bits: 1/8, 5/32, 3/16, 7/32, 1/4, 5/16” SAFETY GUIDELINES Hz.......................hertz W.........................watts min......................minutes .....................alternating current ............direct current No........................no load speed 6 wood-boring brad point bits: 1/8, 5/32, 3/16, 1/4, 9/32, 5/16” 4 nut drivers-non magnetic: 3/16, 1/4, 5/16, 3/8” 18 screwdriver bits (1”): 3/32, 1/8, 5/32, 3/16, 1/4” 3－4, 6－8, 8 －10, 10－12 #1, 2 (x4), 3 #1, 2, 3 7 screwdriver bits (2”): ....................Class II Construction RPM….................revolutions per minute ...................grounding terminal BPM.....................beats per minute 6－8, 8－10 #2, 3 #1, 2, 3 1 Stubby screw guide WARNING: TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL. USE CLAMPS OR ANOTHER PRACTICAL WAY TO SUPPORT THE WORKPIECE AND SECURE IT TO A STABLE PLATFORM. HOLDING THE WORKPIECE BY HAND OR AGAINST YOUR BODY IS UNSTABLE AND MAY LEAD TO LOSS OF CONTROL. INSPECT THE TOOL CORDS PERIODICALLY AND, IF DAMAGED, HAVE THEM REPAIRED BY A QUALIFIED REPAIR PERSON. CONSTANTLY STAY AWARE OF THE CORD LOCATION . FOLLOWING THIS RULE WILL REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE. WARNING: REMOVE THE HAMMER DRILL FROM THE PACKAGE AND EXAMINE IT CAREFULLY. DO NOT DISCARD THE CARTON OR ANY PACKAGING MATERIAL UNTIL ALL PARTS HAVE BEEN EXAMINED. PACKAGE CONTENTS V..........................volts A.........................amperes model no.054-2015 l contact us 1.800.689.9928 OPERATION INSTRUCTIONS The variable-speed trigger switch delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure. Direction-of-rotation selector (Fig. 3) The direction of bit rotation is reversible and is cont rolled by a selector located above the trigger switch. With the drill held toward you: 1. Connect the power cord of your hammer drill to a standard household power outlet. 1. Position the direction-of-rotation selector to the right of the tool for forward rotation. 2. To turn the hammer drill ON, press the trigger switch. 2. Position the direction-of-rotation selector to the left of the tool for reverse rotation. 3. To turn the hammer drill OFF, release the trigger switch. Fig. 3 Direction-of-rotation selector Fig. 1 Reverse Forward Variable-speed trigger switch Lock-on button (Fig. 2) This hammer drill is equipped with a lock-on button, which is convenient for continuous drilling for extended periods of time. 1. To drill continuously, press and hold the trigger switch and then press the lock-on button. Release the trigger switch. 2. To unlock the lock-on button and stop continuous drilling, press the trigger switch and the lock-on button will release automatically. Fig. 2 Lock-on button WARNING: WARNING: NEVER CONNECT THE HAMMER DRILL TO THE POWER SOURCE WHEN YOU ARE ASSEMBLING PARTS, MAKING TO PREVENT GEAR DAMAGE, ALWAYS ALLOW THE HAMMER DRILL TO COME TO A COMPLETE STOP ADJUSTMENTS, INSTALLING OR REMOVING BITS, CLEANING, OR WHEN IT IS NOT IN USE. DISCONNECTING THE HAMMER DRILL WILL PREVENT ACCIDENTAL STARTING, WHICH COULD CAUSE SERIOUS PERSONAL INJURY. BEFORE CHANGING THE DIRECTION OF ROTATION. OPERATION INSTRUCTIONS OPERATING INSTRUCTIONS Variable-speed trigger switch (Fig. 1) model no.054-2015 l contact us 1.800.689.9928 The tool must be supported with the auxiliary handle, which can be swiveled and locked into 12 positions 360° around the collar mount. To reposition and/or swivel the handle, rotate lower portion of hand grip counter-clockwise, push handle OPERATION INSTRUCTIONS forward until it disengages from locking teeth in the collar mount, move handle to the desired position and push handle inward until it engages, then securely tighten hand grip clockwise. Fig. 4 1. Unplug the hammer drill from the power source. 2. Open the chuck jaws by turning the sleeve in a counterclockwise direction until the opening is slightly larger than the bit you intend to use, and raise the front of the drill slightly to keep the bit from falling out of the chuck jaws. 3. Insert the drill bit into the chuck. 4. Tighten the sleeve by hand. 5. Place the chuck key in one of the three chuck key holes and tighten in clockwise direction. Repeat with the remaining two chuck key holes. 6. Remove the chuck key. Collar mount Fig. 5 Locking teeth D i rill ng de pth Depth gauge Hand grip Counter-clockwise Clockwise Depth gauge (Fig.4) Your drilling depth can be pre-set and/or repeated by using the depth gauge. Setting depth: After the auxiliary handle is installed, make sure the accessory has been fully inserted into the chuck before setting the depth gauge (Fig. 4). To adjust depth, rotate lower portion of handgrip Removing bits (Fig. 6) 1. Unplug the hammer drill from the power source. 2. Place the chuck key in one of the three chuck key holes and loosen the chuck by turning in a counterclockwise direction. 3. Remove the chuck key. 4. Loosen the sleeve by hand. 5. Remove the drill bit. counter-clockwise to loosen depth gauge, slide depth gauge to desired position and securely tighten hand grip clockwise (Fig. 4). WARNING: WARNING: INSERT THE DRILL BIT STRAIGHT INTO THE CHUCK JAWS. INSERTING THE DRILL BIT INTO THE CHUCK JAWS AT AN ANGLE AND THEN TIGHTENING THE CHUCK AND USING THE DRILL COULD CAUSE THE DRILL IT IS IMPORTANT TO TIGHTEN THE CHUCK WITH ALL THREE KEY HOLES TO PREVENT SLIPPAGE. BIT TO BE THROWN FROM THE HAMMER DRILL, RESULTING IN POSSIBLE SERIOUS PERSONAL INJURY OR DAMAGE TO THE CHUCK. OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS Installing bits (Fig. 5) Auxiliary handle (Fig. 4) model no.054-2015 l contact us 1.800.689.9928 Drilling in wood Fig. 6 For maximum performance, use high-speed steel or brad-point bits for wood drilling. 1. Begin drilling at a very low speed to prevent the bit from slipping off the starting point. 2. Increase the speed as the drill bit enters the material. prevent ragged or splintered edges on the back side of the hole. Hammer/drilling selection switch (Fig. 7) Drilling in metal 1. When drilling in concrete, granite, tile, marble, etc., push the selection switch to the side marked with symbol . For maximum performance, use high-speed steel bits for metal or steel drilling. 1. When drilling metals, use light oil on the drill bit to keep it from overheating. The oil will prolong the life of the bit and increase the drilling action. 2. To select drilling mode for drilling in wood and metal, push the selection switch to the side marked with symbol . Fig. 7 2. Begin drilling at a very low speed to prevent the bit from slipping off the starting point. 3. Maintain a speed and pressure that allows cutting without overheating the bit. Applying too much pressure will: (1). Overheat the hammer drill (2). Wear the bearings (3). Bend or burn the bits (4). Produce off-centre or irregularly shaped holes. Drilling Drilling in masonry 1. Secure the material to be drilled in a vise or with clamps to keep it from turning as the drill bit rotates. 2. Install the correct bit. 3. Verify that the direction-of-rotation selector is at the correct setting (forward). 4. Hold the hammer drill ﬁrmly and place the bit at the point to be drilled. 5. Press the trigger switch to start the hammer drill. 6. Move the drill bit into the workpiece, applying only enough pressure to keep the bit cutting. Do not force the hammer drill or apply side pressure to elongate a hole. Allow the tool to do the work. 7. When drilling hard, smooth surfaces, use a centre punch to mark the desired location of the hole. This will prevent the drill bit from slipping off-centre as the hole is started. 8. If the bit jams in the workpiece or if the drill stalls , stop the tool immediately. Reverse the direction of rotation and gently squeeze the trigger switch to remove the bit from the workpiece. Investigate and correct the cause of jamming before you resume work. For maximum performance, use carbide-tipped masonry bits when drilling holes in brick, tile, concrete, etc. 1. Maintain a speed and pressure that allows cutting without overheating the bit or drill. Applying too much pressure will: (1). Overheat the hammer drill (2). Wear the bearings (3). Bend or burn bits (4). Produce off-centre or irregular shaped holes. 2. Apply light pressure and medium speed for best results in brick. 3. Apply additional pressure for hard materials such as concrete. 4. When drilling holes in tile, practice on a scrap piece to determine the best speed and pressure. Begin drilling at a very low speed to prevent the bit from slipping off the starting point. OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS 3. When drilling holes all the way through the workpiece, place a block of wood behind the workpiece to model no.054-2015 l contact us 1.800.689.9928 Removing the chuck (Fig. 8) TROUBLESHOOTING PROBLEM The motor does not start The bit cannot be installed POSSIBLE CAUSES SOLUTIONS The tool is not connected to a Connect the tool to a power power source source 1. The sleeve is not released 1. Release the sleeve 2. The bit does not ﬁt the chuck 2. Use the appropriate bit jaw The motor overheats 1. Unplug the hammer drill from the power source. Ensure cooling vents are free of Clean and clear vents. Do not dust and obstacles cover with hand during operation 2. Open the chuck jaws by turning the sleeve in a counterclockwise direction. 3. Use a Phillips screwdriver (not included) to remove the chuck screw by turning it in a clockwise direction. 4. Insert a 5/16 in. or larger hex key (not included) into the chuck and securely tighten the chuck jaws around the hex key. 5. Tap the hex key sharply with a mallet (not included) in a counterclockwise direction. This will loosen the chuck for easy removal. Fig.8 Mallet Chuck jaws Hex wrench NOTICE: The chuck screw has left-handed threads. Attach a new chuck to the spindle and tighten the chuck screw. WARNING: DO NOT ALLOW BRAKE FLUIDS, GASOLINE AND PETROLEUM-BASED PRODUCTS, PENETRATING OIL, ETC. TO COME INTO CONTACT WITH PLASTIC PARTS. THESE SUBSTANCES CONTAIN CHEMICALS THAT CAN DAMAGE, WEAKEN, OR DESTROY PLASTIC. WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS. THE USE OF ANY OTHER PARTS MAY CREATE A HAZARD OR CAUSE DAMAGE TO THE PRODUCT. IF THE SUPPLY CORD OF THIS POWER TOOL IS DAMAGED, IT MUST BE REPLACED BY A SPECIALLY PREPARED CORD AVAILABLE THROUGH THE SERVICE ORGANIZATION. USE ONLY ACCESSORIES THAT ARE RECOMMENDED FOR THIS HAMMER DRILL BY THE MANUFACTURER. ACCESSORIES THAT MAY BE SUITABLE FOR ONE TOOL MAY BECOME HAZARDOUS WHEN USED WITH ANOTHER TOOL. MAINTAIN TOOLS WITH CARE. KEEP CUTTING TOOLS SHARP AND CLEAN. PROPERLY MAINTAINED TOOLS WITH SHARP CUTTING EDGES ARE LESS LIKELY TO BIND, AND ARE EASIER TO CONTROL. If the problem remains unsolved after performing the checks described above, call the toll-free TO ENSURE SAFETY AND RELIABILITY, ALL REPAIRS SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. helpline at 1-800-689-9928. TROUBLESHOOTING OPERATION INSTRUCTIONS Before each use 1. Inspect the hammer drill, the trigger switch, the cord and the accessories for damage. 2. Check for damaged, missing, or worn parts. 3. Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect the operation. 4. If abnormal vibration or noise occurs, turn the tool off immediately and have the problem corrected before further use. Unplug the tool from the power source before cleaning or performing any maintenance. Using compressed air may be the most effective cleaning method. Always wear safety goggles when cleaning tools using compressed air. model no.054-2015 l contact us 1.800.689.9928 KEY PARTS DIAGRAM EXPLODED VIEW 2 1 11 1. Chuck jaws 2. Chuck 3. Chuck key holes 4. Chuck sleeve 5. Hammer/drilling selection switch 6. Depth-stop gauge 7. Lock-on button 8. Chuck key 9. Chuck key strap 10. Switch trigger 11. Auxiliary handle 12. Direction-of-rotation selector Before attempting to use this tool, become familiar with all of its operating features and safety requirements. For optimum performance and safety, read the preceding operating instructions carefully before using. DO NOT ALLOW FAMILIARITY WITH THE HAMMER DRILL TO CAUSE A LACK OF ALERTNESS. A FRACTION OF A SECOND OF CARELESSNESS IS ENOUGH TO CAUSE SEVERE INJURY. EXPLODED VIEW KEY PARTS DIAGRAM 3 model no.054-2015 l contact us 1.800.689.9928 PARTSLIST Qty No. Description Qty 1 Chuck screw 1 23 Housing cover 1 2 1/2" all-metal key chuck 1 24 Brush holder support 1 3 Output shaft 1 25 Brush holder 1 4 Steel ball 1 26 Screw 1 5 Ball bearing 1 27 Carbon brush 1 6 Retaining ring 1 28 Spring 1 against defects in workmanship and materials, except for the following components: 7 Gear 1 1 29 Lead wire 1 a) Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years from 8 Output shaft washer 1 30 F/R button 1 the date of original retail purchase against defects in workmanship and materials; 9 O-ring 1 31 Switch 1 10 Spring 1 32 Cord clamp 1 11 Gear 2 1 33 Screw 1 and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal 12 Seal ring 1 34 Bend relief 1 value or speciﬁcation), at our option. We will bear the cost of any repair or replacement and any costs of 13 Bearing 1 35 Power cord 1 labour relating thereto. 14 1 36 Housing support 1 These warranties are subject to the following conditions and limitations: 1 37 Screw 9 a) a bill of sale verifying the purchase and purchase date must be provided; 16 17 Sleeve Hammer/drill shift button Impact plate Bearing block 1 1 38 39 Screw Square washer 1 1 18 Bearing 1 40 Depth guide 1 19 Armature 1 41 Hand support 1 c) this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be 20 Bearing 1 42 Aux handle 1 supplied with the product that are expected to become inoperative or unusable after a seasonable period 21 Bearing cover 1 43 Aux handle cover 1 of use; 22 Field 1 15 This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase b) Component B: Accessories, which are guaranteed for a period of 1-year from the date of original retail purchase against defects in workmanship and materials. Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period b) this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or which is being used for industrial, professional , commercial or rental purposes; d) this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, ﬂuids, tune-ups or adjustments; e) this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons not authorized by the manufacturer); f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise speciﬁed in writing); WARRANTY PARTS LISTS No. Description WARRANTY model no.054-2015 l contact us 1.800.689.9928 g) this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons; h) this warranty will not apply to normal deterioration of the exterior ﬁnish, such as, but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and i) this warranty will not apply to component parts sold by and identiﬁed as the product of another company, which shall be covered under the product manufacturer’s warranty, if any. Additional limitations This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the WARRANTY manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to consumer This warranty gives you speciﬁc legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.
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