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S1CG/S1HG Single-Zone
S2CG/S2HG Dual-Zone
Side-Discharge Ductless Split-System
Condensing Units for R410 Refrigerant
9,000
2.6
Capacities — Single-Zone Applications
S1CG or S1HG S1CG only
12,000 18,000 24,000 28,000 33,600
3.5
5.3
7.0
8.3
Capacities — Dual-Zone Applications
S2CG or S2HG
10.5
9,000
2.6
12,000
3.5
Units
Btuh kW
Units
Btuh kW
Installation, Operation and
Maintenance Manual
S1CG
S1HG
ECR International LLC
2201 Dwyer Ave
Utica, NY 13504 www.enviromaster.com
S2CG
S2HG
An ISO 9001-2000 Certified Company
P/N 240007754, Rev.
C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Verify unit before installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Starting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Single-zone and Dual-zone Condenser Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Single-zone and Dual-zone Condenser Sequence of Operation,
Testing Defrost Operation Using Test Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Specifi cation and Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Test Unit Performance Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
EMI’s Product Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
NOTICE
Shipping Damage
Shipping damage MUST be reported to the carrier IMMEDIATELY.
Examine the exterior. Remove cover and examine compressor and piping for signs of damage.
Inspect each component for damage.
Concealed damage must be reported to the carrier within 15 days of the receipt of the shipment.
on the delivery receipt of all damage identifi ed and complete a carrier inspection report.
national’s Customer Service Department of all damage and is responsible for fi ling any necessary claims with the carrier.
Customer Service : (800) 228-9364
NOTICE
To the Installer
Retain this manual and warranty for future reference. Before leaving the premises, review this manual to be sure the unit has been installed correctly and run the unit for one complete cycle to make sure it functions properly.
To obtain technical service or warranty assistance during or aft er the installation of this unit, contact your local representative. For a local representative listing, visit our web site:
www.enviromaster.com
For further assistance call:
1-800-228-9364
When calling for assistance, please have the following information ready:
Model Number _____________
Serial Number _____________
Date of installation ___________ and is tested and rated in accordance with AHRI Standard 210/240-2008 and UL-1995.
Due to ongoing product development, product designs and specifi cations may change without notice. Please contact the factory for more information.
Comfort where it counts
2
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Read Before Proceeding
Recognize this symbol as an indication of important safety information.
WARNING
Completely read all instructions prior to assembling, installing, operating, or repairing this product.
Inspect all parts for damage prior to installed ONLY by qualifi ed installation personnel.
DANGER
Tampering with this unit is dangerous
. Tampering voids all warranties.
DO
NOT
att empt to modify or change this unit in any way.
DANGER
• Be connected to a properly grounded electrical supply with the proper voltage as stated on the rating plate.
• Have proper over current protection
(i.e. time-delay fuse/HACR Breaker) as listed on the rating plate.
Failure to follow these instructions can result in a fi re, explosion, or electrical shock causing property damage, personal injury, or death.
Safety Instructions
fi ed service personnel for proper installation, operation, and maintenance of the
EMI series high efficiency condensing unit. Read these instructions thoroughly and carefully before att empting installation or operation. Failure to follow these instructions may result in improper installation, operation, service, or maintenance, possibly resulting in fi re, electrical shock, property damage, personal injury, or death.
Read all instructions before using this unit. Install or locate this unit only in accordance with these instructions. Use this unit only for its intended use as described in this manual.
Check the rating plate on the unit before installation to make certain the voltage shown is the same as the electric supply to front panel only.
This unit must be connected only to a properly grounded electrical supply. Do not fail to properly ground this unit.
Turn off the electrical supply before servicing the unit.
Do not use the unit if it has damaged wiring, is not working properly, or has been damaged or dropped.
P/N 240007754, Rev. C [3/19/2010]
3
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Verify unit before installing
Product description
S2HG condensing units are air-cooled, vertiunits designed specifi cally to meet or exceed a 13 SEER rating.
09–24 condensing units will provide cooling and heating for a single air handler, as identifi ed on page 34 and page 35 .
•
•
•
•
•
•
Controls and components
(Factory-installed or supplied)
•
Compressor and fan motor contactor
Run capacitor
Low voltage terminal connections
H.P.S. (High pressure switch) with manual external reset
Heat pump hard start
Cooling operation down to 32°F standard on all units
Models 09–12 only:
– Large capacity suction accumulator
–
–
Solid-core fi lter drier
Thermostatically-controlled crankcase heater (heat pump only) and 24,000 (22) Btuh capacity condensing units will provide cooling and heating for two air handlers, as identifi ed on page 36 .
The S1CG/S1HG and S2CG/S2HG are quiet units that can be recommended for both commercial and residential applications.
Features
•
•
•
•
Installation of the S1CG/S1HG and
S2CG/S2HG condensing units is simplifi ed by a 24v control interconnection from the air handler.
Multiple units can be lined up in close proximity to an exterior wall.
Service valves are recessed to reduce tampering.
All 9,000-12,000 Btuh units are equipped with a Duratec Performance Package that includes an oversized suction accumula-
Thermostatically-controlled crankcase heater
• This feature energizes the crankcase heater only when needed, saving unnecessary power usage and increasing overall
• management and a factory-installed solid core fi lter drier.
A factory-installed crankcase heater is standard on S1HG 09 &12 (thermostatically controlled) and S2HG models, and is available as optional equipment on other models.
Comfort where it counts
4
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Verify unit before installing
(continued)
System options
•
•
•
•
Corrosion-resistant coil options (sea coast and harsh environment usage):
– Copper fi n/copper tube condenser coil
–
Low Ambient controls for cooling operation down to 0°F (standard equipment can operate down to 32°F)
–
Coated aluminum fin/copper tube condenser coil
Optional field-installed kit, when specifi ed, for cooling operation down to 0°F — kit includes control, louvers and wind baffle plus installation instructions
Low Ambient controls for operation down to 0°F (consult factory for availability)
Models 09–12 only:
– 115v (single-zone only — S1CG or
S1HG)
– Field-installed thermostatically-controlled crankcase heater for straight cool units (S1CG or S2CG) Recommended for operation below 60°F.
•
•
Installer-supplied items
•
•
•
•
Power wiring
Low Volt wiring (18 awg minimum)
Secure mounting pad or foundation
Refrigerant piping (if not purchased from
EMI)
High Volt Disconnect
Refrigerant for charging interconnect piping (see charge table on page 15 )
NOTICE
Low Ambient controls
are required when the system is asked to cool at outdoor temperatures below 32°F, this may cause damage to the compressor and coil, and may void the warranty. A field-installed low-ambient kit allows operation down to 0°F.
This is accomplished by cycling the condenser fan on and off. This will, in turn, maintain a constant low-side pressure, providing a steady cooling eff ect and keeping the air handler from frosting-up.
baffle, crankcase heater, outdoor fan cycling switch, and installation instructions.
P/N 240007754, Rev. C [3/19/2010]
5
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Mounting the Unit
•
•
Before installing, consider:
•
•
•
Locate the unit as close to the indoor section as possible. (see page 11 .)
S1CG/S2CG — If the unit is used for low ambient cooling down to 32°F, S1CG/
S2CG require CCH.
Avoid high traffic areas and prevailing wind locations.
Surface must be fl at and level.
Mount unit above typical snow fall level.
This is particularly important for heat pump applications (S1HG/S2HG).
2. In areas of heavy snowfall, condensers should be set above the maximum anticipated snow line (12" is usually adequate for most locations).
Unit Mounting Instructions
Model S1CG is shown for example in the following sequence.
NOTICE
•
•
•
•
•
•
Ensure free fl ow of air through the unit.
Air must not recirculate from discharge to intake — air is drawn through the coil and side discharged through the fan grille.
A minimum 48” clearance is necessary for the condenser discharge.
Rear intake (coil side) clearance is
12” minimum.
Consider how power will be run to the unit from the power source.
Refrigerant piping should be a direct line to the indoor unit.
mounting through the feet. This is highly recommended due to the vertical design of the unit.
1. Figure 1, Page 7 :
– Bullet 1 — Loosen the screws on left and right sides of the front panel. (Do not remove these screws.)
– Bullet 2 — Remove the screws on the front of the panel.
2. Figure 2, Page 7 :
Slide front panel forward to clear side screws and remove.
3. Figure 3, Page 7 :
Insert lag bolts through the holes in the bott om of the unit and tighten to secure.
4. Figure 4, Page 7 :
Insert lag bolts through the holes in the feet on the back of the unit and tighten to secure.
5. Replace the front panel, do not tighten the side screws at this time.
Site preparation
1. Place the unit on a fl at concrete surface or pad if on the ground. Roof mounting should use a built up platform to avoid intake of hot air from the roof.
Comfort where it counts
6
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Mounting the Unit
(continued)
Figure 1
Remove front panel screws
Figure 3
Bottom lag hole locations
D E
1 2
Figure 2
Remove front panel
A
C
E
Lag bolts
Compressor
Capacitor
B
D
Figure 4
Lag holes in feet
Filter drier
Accumulator
P/N 240007754, Rev. C [3/19/2010]
7
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Electrical Wiring
NOTICE
All electrical wiring must be run according to NEC and local codes.
1. Figure 5, Page 8 — Refer to the unit rating plate for voltage, minimum circuit ampacity and over current protection requirements.
2. Use only HACR type breakers or time delay fuses. Select the wire size according to the ampacity rating.
3. To access electrical connections and wiring diagram: a. Figure 6, Page 8 — Remove the screws on the side panel that covers
Figure 5
Rating plate location
4. to the back panel and denoted with electrical connections.
b. c. should already be loose (don’t remove them).
Slide the side panel out to access the high/low electrical connections and wire diagram.
d. Figure 7, Page 9 — Add water-tight strain relief fi tt ing to the high volt side before wiring, a split grommet fi tt ing has been factory installed in the low volt side.
Power should be run to a weather proof disconnect box usually within 3 feet of the unit.
Figure 6
Remove side panel screws
Comfort where it counts
8
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Electrical Wiring
(continued)
5. Figure 8, Page 9 — From the disconnect box, run the power through the 7/8” hole on the side of the unit and into the electrical box. Anchor with the strain relief fi tt ing.
Figure 7
Power entrances
6. Run wires to the high volt pigtail in the control box and att ach L1 and L2 connections. Also run green wire to ground wire.
7. Check wiring diagram for the required number of low voltage wires to be run between indoor and outdoor sections.
8. Figure 9, Page 9 — Connect the 24 volt wiring matching color to color. Refer to the wiring diagram on the inside panel of the condenser, and also refer to the wiring diagram on the indoor unit. Low volt interconnect should be at least 18 awg.
Figure 8
High voltage connections
9. See Figure 10, Page 10 and Figure 11,
Page 10 for completed wiring of S1CG and S2CG examples.
10. To replace side panel slide the slotted holes of the panel onto the loosened screws of the front panel so that the edge of the front panel covers the edge of the side panel.
11. Fasten all remaining loose screws.
Figure 9
Low voltage connections
Continued on next page
P/N 240007754, Rev. C [3/19/2010]
9
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Electrical Wiring
(continued)
Figure 10
Completed wiring, S1CG
Figure 12
Replacing side panel
Figure 11
Completed wiring, S2CG
Figure 13
Fasten loose screws
Comfort where it counts
10
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Refrigerant Piping
Tubing specifi cations
the inside unit as listed in Table 1, Page 11 . tions and are equipped with refrigerant valves and Schrader fi tt ings for charging and taking pressure readings.
P-trap installation
•
•
A P-trap is recommended when the suction riser is equal to or greater than show in Figure 14, Page 11 and Table 1,
Page 11.
When the condenser is installed above the air handler, the P-trap will help the return of oil back to the compressor.
CAUTION
It is recommended that a
fi lter drier
be installed in the liquid line, at the indoor unit on models without a factory-installed fi lter drier (i.e. 18K and larger).
Figure 14
P-trap placement (see Table 1,
Page 11 for dimensions H & P)
Table 1
S1CG/S2CG tubing specifi cations (see Table 14, Page 11 )
Model Max.
Length
Equivalent
Feet
Max.
Lift
“H”
09
Max.
Trap
Height
Liquid
Line
Suction
Line
“P” O.D.
O.D.
12
18
24
30
36
50’
(15 m)
100’
(30 m)
20’
(6 m)
15’
(5 m)
35’
(11 m)
20’
(6 m)
1/4" 1/2"
1/4" 1/2"
3/8" 5/8"
•
•
3/8" 3/4"
3/8" 3/4"
•
3/8" 3/4"
•
•
A P-trap may be fabricated using (2) street elbows and (2) regular elbow.
A prefabricated trap may be purchased from a wholesaler or distributor however the trap should be shallow as with the (3) elbow confi guration.
Each elbow is approximately 2 equivalent feet.
One P-trap is equal to approximately
12 equivalent feet.
P-traps are not required at the foot of the hot gas risers due to increased oil fl ow at higher temperatures.
P/N 240007754, Rev. C [3/19/2010]
11
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Refrigerant Piping
(continued)
CAUTION
• Avoid piping on wet and rainy days.
• Use only clean, refrigeration-grade copper tubing.
• Use tubing benders to guard against kinking.
• Be certain no burrs remain on the fi tt ings.
• Cap ends of lines until ready for connections.
• Be certain that plastic end caps remain in place when inserting through wall openings.
• Insulate the suction line.
• Isolate tubing from transmitt ing vibration to the building or unit and avoid contact with sharp edges.
• Wrap refrigeration valves with a wet rag “heat sink” to protect valves while brazing. (See Figure 16, Page 12 .)
Figure 15
Clean ends of tubing
Figure 16
Wet rag “heat shield over valves
Refrigerant piping
1.
2.
3.
Clean the ends of tubing and insert into fi tt ings ( Figure 15 ).
Protect valves by wrapping with a wet rag
“heat sink” before brazing ( Figure 16 ).
Use a shield to protect the paint as shown
Figure 17
Make a shield to protect paint
4.
5. from scrap metal.)
Braze tubing into fi tt ings.
Install all panels removed to this point.
Panels are required for proper air fl ow.
Comfort where it counts
12
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Refrigerant Processing
Charging the unit
1. Att ach manifold set, vacuum pump, &
Micron Gauge. ( Figure 18 ).
2. Evacuate line to 500 microns or less to ensure all moisture has been removed and there are no leaks (Figure 19).
3. Once certain of a good evacuation and leak free joints, back-seat the valves
(counter-clockwise) to open and allow factory charge to fi ll lines and indoor unit
(Figure 20, pg. 13).
Figure 18
Manifold set connections at unit
NOTICE
4.
Refer to refrigerant charge table for specifi ed charge.
Charge to proper weight, charge based on feet of interconnect (see tables on
page 15 ). Only add/remove 410A in liquid form.
5. Refer to charts beginning on page 17 to
“fi ne tune” the refrigerant charge to meet your conditions.
Figure 19
Manifold set up for evacuation
CAUTION
All systems require fi eld charge adjustments. Refer to the “Refrigerant Charge
Tables” for proper weight charge and to the supplied “Single-zone Operation
Charts” for proper system pressures and temperature at diff erent outdoor conditions. Superheat should be used for fi nal system charge.
A
C
Manifold
Micron gage
Figure 20
Charging
B
Vacuum pump
CAUTION
Charging should be done with a dial-acharge or weighed in with a scale.
When charging and checking pressures/ temperatures on system supplied with
Low Ambient Option, the fan cycle switch should be jumpered out of the circuit temporarily to obtain accurate data.
P/N 240007754, Rev. C [3/19/2010]
13
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Refrigerant Processing
(continued)
WARNING
It is illegal to discharge refrigerant into the atmosphere. Use proper reclaiming methods & equipment when installing or servicing this unit.
The units are delivered pre-charged with refrigerant for the condenser coil and the air handler. Charging of the fi eld installed piping is required. Refer to the refrigerant charge table for the proper amount to be added for the applications interconnect piping. Unit service valves are solid brass, for sweat connections.
CAUTION
Pressure test
all fi eld installed piping with nitrogen. Using a suitable vacuum pump, evacuate the tubing and indoor unit to 500 microns or less, with service valves remaining front seated (closed).
Before releasing the refrigerant from the condenser, be sure the manifold gauge set is closed so as not to lose vacuum when shutt ing down the pump.
Release refrigerant from the condensing unit by back seating the service valve. Allen wrenches are used to open the valve.
Replace valve caps. DO NOT back seat the valves past the snap fl anges that hold the valve core in place.
NOTICE
in electrical specifi cations and system combinations.
WLH09 = UNH09
WLH12
WLH24
WLC30
=
=
=
UNH12
UNH24
UNC30
WLC36 = UNC36
Comfort where it counts
14
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Refrigerant Processing
(continued)
NOTICE –
to fi nd charge adjustment
1. To fi nd the charge adjustment and system charge for any air handler and tubing length:
Line Adjustment = (Line Charge/FT) x Line Length
System Total = Factory Charge + Line Adjustment
2. Round to the nearest ounce and allow for gauges and hoses.
Table 2
S1CG/S1HG refrigerant charge table
Condenser
S1CG9
S1CG2
Air handler pairing
CAH09
CAH12
S1CG8 CAH24
S1CG4
S1CG3
S1CG6
CAH24
CAC36
CAC36
S1CG9 WLH09/UNH09
S1CG2 WLH12/UNH12
S1CG8 WLH24/UNH24
S1CG4 WLH24/UNH24
S1CG3 WLC30/UNC30
.64 oz/ft
(59 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.64 oz/ft
(59 g/m)
.64 oz/ft
(59 g/m)
.64 oz/ft
(59 g/m)
Line charge per foot
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.64 oz/ft
(59 g/m)
.64 oz/ft
(59 g/m)
.64 oz/ft
(59 g/m)
Factory charge
39.5
33.75
65.25
63.0
97.5
80.0
39.5
33.75
65.25
63.0
97.5
Condenser
Air handler pairing
S1HG9 WLH09/UNH09
S1HG2 WLH12/UNH12
S1HG8 WLH24/UNH24
S1HG4
WLH24/UNH24
S1HG9 CAH09
Line charge per foot
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.64 oz/ft
(59 g/m)
.64 oz/ft
(59 g/m)
.25 oz/ft
(23 g/m)
S1HG2
S1HG8
S1HG4
CAH12
CAH24
CAH24
.25 oz/ft
(23 g/m)
.64 oz/ft
(59 g/m)
.64 oz/ft
(59 g/m)
Factory charge
51.3
45.75
63.0
74.0
51.3
45.75
63.0
74.0
P/N 240007754, Rev. C [3/19/2010]
15
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Refrigerant Processing
(continued)
NOTICE –
to fi nd charge adjustment
1. To fi nd the charge adjustment and system charge for any air handler and tubing length:
Line Adjustment = (Line Charge/FT) x Line Length
System Total = Factory Charge + Line Adjustment
2. Round to the nearest ounce and allow for gauges and hoses.
Table 3
S2CG/S2HG refrigerant charge table
Condenser
S2CG99
S2CG22
Air handler pairing
(2) WLHG09
(2) WLHG12
S2CG92 WLHG09+WLHG12
S2CG99
S2CG22
UNHG09
UNHG12
S2CG92 UNHG09+UNHG12
Line charge per foot
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
Factory charge
44/44
39/39
44/39
44/44
39/39
40/39
Condenser
S2HG99
S2HG22
Air handler pairing
(2) WLHG09
(2) WLHG12
S2HG92 WLHG09+WLHG12
S2HG99
S2HG22
UNHG09
UNHG12
S2HG92 UNHG09+UNHG12
Line charge per foot
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
.25 oz/ft
(23 g/m)
Factory charge
44/44
39/39
44/39
44/44
39/39
44/39
Comfort where it counts
16
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
Cooling Cycle
Model S1CG9000 & S1HG9000 with EMI's-WLH09 & UNH09 (R-410A Ref.)
Cooling Cycle
Model S1CG9000 & S1HG9000 with EMI's-CAHG09 (R-410A Ref.)
550
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
490
550
490
310
250
170
430
370
150
130
110
85 ° F
80 ° F
75 ° F
90
35
25
15
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
310
250
170
430
370
150
130
110
85 ° F
80 ° F
75 ° F
90
35
25
15
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
17
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Cooling Cycle
Model S1CG2000 & S1HG2000 with EMI's-WLHG12 &UNHG12 (R-410A Ref.)
Cooling Cycle
Model S1CG2000 & S1HG2000 with EMI's-CAHG12 (R-410A Ref.)
550
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
490
550
490
430
370
310
250
170
150
130
110
85 ° F
80 ° F
75 ° F
90
35
25
15
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
310
250
170
430
370
150
130
110
90
35
25
15
5
65
85 ° F
80 ° F
75 ° F
75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Comfort where it counts
18
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Cooling Cycle
Model S1CG8000 &S1HG8000 with EMI's-WLHG24 &UNHG24 (R-410A Ref.)
Cooling Cycle
Model S1CG8000 & S1HG8000 with EMI's-CAHG24 (R-410A Ref.)
550
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
490
550
490
310
250
170
430
370
150
130
110
85 ° F
80 ° F
75 ° F
90
35
25
15
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
310
250
170
430
370
150
130
110
90
35
25
15
85 ° F
80 ° F
75 ° F
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
19
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Cooling Cycle
Model S1CG4000 &S1HG4000 with EMI's-WLHG24 & UNHG24 (R-410A Ref.)
Cooling Cycle
Model S1CG4000 & S1HG4000 with EMI's- CAHG24 (R-410A Ref.)
550
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
490
90
35
130
110
25
15
5
65
310
250
170
150
550
490
430
370
85 ° F
80 ° F
75 ° F
75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
310
250
170
430
370
150
130
110
85 ° F
80 ° F
75 ° F
90
35
25
15
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Comfort where it counts
20
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Cooling Cycle
Model S1CG3000 with EMI's-WLCG30 & UNCG30 (R-410A Ref.)
Cooling Cycle
Model S1CG3000 with EMI's-CACG30 (R-410A Ref.)
550
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
490
550
490
430
370
310
250
170
150
90
35
25
15
130
110
85 ° F
80 ° F
75 ° F
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
430
370
310
250
170
150
90
35
25
15
130
110
85 ° F
80 ° F
75 ° F
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
21
Made in the USA
550
490
430
370
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Cooling Cycle
Model S1CG6000 with EMI's-CACG36 (R-410A Ref.)
Cooling Cycle
Model S1CG6000 with EMI's-WLCG36 (R-410A Ref.)
Room Temp ( °F)
Relative Humidity 50%
550
Room Temp ( °F)
Relative Humidity 50%
490
310
250
170
150
90
35
25
15
130
110
85 ° F
80 ° F
75 ° F
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
90
35
25
15
130
110
5
65
310
250
170
150
430
370
85 ° F
80 ° F
75 ° F
75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Comfort where it counts
22
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Heating Cycle
Model S1HG9000 with EMI's- WLHG09 & UNHG09 (R-410A Ref.)
Heating Cycle
Model S1HG9000 with EMI's- CAHG09 (R-410A Ref.)
Room Temp ( °F)
Relative Humidity 50%
380
350
Room Temp ( °F)
Relative Humidity 50%
380
350
130
110
90
70
20
10
50
30
0
10
260
230
320
290
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
230
130
110
90
320
290
260
20
10
70
50
30
0
10
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
23
Made in the USA
380
350
230
130
110
90
320
290
260
20
10
70
50
30
0
10
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Heating Cycle
Model S1HG2000 with EMI's- WLHG12 & UNHG12 (R-410A Ref.)
Model S1HG2000 with EMI's- CAH12 (R-410A Ref.)
380
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
350
320
290
260
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
70
50
30
20
10
0
10
110
90
230
130
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Comfort where it counts
24
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Model S1HG2000 with EMI's- WLHG12 & UNHG12 (R-410A Ref.)
Model S1HG2000 with EMI's- CAH12 (R-410A Ref.)
380
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
350
320
290
260
230
130
380
350
70
50
30
20
110
90
10
0
10
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
320
290
260
70
50
30
20
10
0
10
110
90
230
130
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
25
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Model S1HG8000 with EMI's- WLHG24 & UNHG24 (R-410A Ref.)
Model S1HG8000 with EMI's- CAH24 (R-410A Ref.)
380
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
350
320
290
260
230
130
380
350
70
50
30
20
110
90
10
0
10
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
320
290
260
70
50
30
20
10
0
10
110
90
230
130
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Comfort where it counts
26
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone Operation Charts
(continued)
Model S1HG4000 with EMI's- WLHG24 & UNHG24 (R-410A Ref.)
Model S1HG4000 with EMI's- CAH24 (R-410A Ref.)
380
Room Temp ( °F)
Relative Humidity 50%
Room Temp ( °F)
Relative Humidity 50%
350
320
290
260
230
130
380
350
70
50
30
20
110
90
10
0
10
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
320
290
260
70
50
30
20
10
0
10
110
90
230
130
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
27
Made in the USA
Cooling Cycle
Model S2CG & S2HG 9,000 BTU Circuit with EMI's-WLHG12 &UNHG12 (R-410A Ref.)
550
490
430
370
Room Temp ( °F)
Relative Humidity 50%
130
110
90
35
25
15
170
150
310
250
85 ° F
80 ° F
75 ° F
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Multi-zone Operation Charts
Cooling Cycle
Model S2CG & S2HG 12,000 BTU Circuit with EMI's-WLHG12 &UNHG12 (R-410A Ref.)
550
490
430
370
Room Temp ( °F)
Relative Humidity 50%
130
110
90
35
25
15
170
150
310
250
85 ° F
80 ° F
75 ° F
5
65 75 85 95 105
Outdoor Temp ( ° F)
Note: Minimum compressor superheat 5 ° F
115
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Comfort where it counts
28
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Multi-zone Operation Charts
(continued)
Heating Cycle
Model S2CG & S2HG 9,000 Circuits with EMI's- WLHG09 & UNHG09 (R-410A Ref.)
380
350
Room Temp ( °F)
Relative Humidity 50%
230
130
110
90
320
290
260
20
10
70
50
30
0
10
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
Heating Cycle
Model S2CG & S2HG 12,000 Circuits with EMI's- WLHG12 & UNHG12 (R-410A Ref.)
380
350
230
130
110
90
320
290
260
20
10
70
50
30
0
10
Room Temp ( °F)
Relative Humidity 50%
75 ° F
70 ° F
65 ° F
20 30 40
Outdoor Temp ( ° F)
50 60
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
P/N 240007754, Rev. C [3/19/2010]
29
Made in the USA
Starting the Unit
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Operation and Maintenance
9,000– 12,000 Btuh units
In low ambient cooling, if a crankcase heater is installed,
power the system 24 hours before attempting to start
the unit in cool weather
(below 60°F).
Test unit data sheet
Aft er doing a fi nal system check using the
Operation Charts (supplied on previous pages).
Record results on Test Unit Data Sheet on page 38 .
Before leaving
Remove gauge set, install caps. Mount all access panels and make sure they are properly secured.
Make fi nal visual inspection and repair any defi ciencies.
NOTICE
A hard start kit may be required for units in low voltage applications.
sections are the compressor bearing units of the system. It operates at the command of the the system operation will be described in the manual pertaining to the indoor section.
EMI units are designed and constructed for reliability and long life with minimal maintenance. You can assure peak operating passage into and through the coil. If debris collects on the air coil, it should be cleaned by “back-fl ushing” with a spray of water or vacuuming.
TURN OFF POWER SUPPLY
FIRST
. Outdoor units may be cleaned or waxed if desired. Use a non-abrasive car wax
(on metal surfaces only).
This unit is equipped with a permanently lubricated motor. Although oiling is not necessary, adding a few drops through the oiling ports twice yearly will extend the life of the motor. Do not over oil.
Panels should remain on the unit at all times.
Service should be performed by a
qualifi ed service agency only
.
Specifi c changes
All EMI products are subject to ongoing development programs so design and specifi cations may change without notice. Please consult the factory for more information.
Comfort where it counts
30
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone and Dual-zone Condenser Sequence of Operation
EMI Series condensers are designed to operate with EMI Series air handlers. Both the condenser (outdoor unit) and air handler (indoor unit) have a high volt service connection. Each is to be independently connected to the electrical service panel. (See the unit name plate for the reversing valve will energize (R & O heat pumps only) along with the compressor and outdoor fan (R & Y). When the indoor control is satisfi ed and the room temperature falls below the set temperature, the compressor and fan will indoor units are also connected to each other through a low volt interconnect wiring. A 24v transformer located in the indoor unit provides the low volt power source.
Straight cool condensers are designed to operate as a single stage cooling unit. Heat pump condensers are designed to operate as a single stage cooling two stage heating unit. For proper operation the unit must be matched with an appropriate EMI indoor unit with unit mounted controls and/or wall mounted thermostat. For two-stage heating operation the indoor unit must be equipped with an electric strip heater.
will prevent the compressor from re-starting for three minutes.
Heating operation
Heating operation requires that the control
(either unit mount or remote wall mount, heat pump thermostat) make a connection between low-Volt terminals “R” and “Y” only. When the indoor control is placed in heating mode, with the set point temperature above room temperature, the compressor and outdoor fan (R
& Y) will energize. When the indoor control is satisfi ed and the room temperature rises above the set temperature, the compressor and fan will
NOTICE
will prevent the compressor from re-starting for three minutes.
For remote wall mounted thermostat operation be sure to select EMI p/n
240008209 or a suitable 24v, two stage heating, heat pump thermostat.
Defrost controls with short cycle protection (heat pumps only)
designed to keep system operating at peek ef-
Condenser operation
The transformer located in the indoor unit provides 24v, low-volt control power to the the indoor and outdoor systems including a three minute, anti-short cycle timer (ASCT) compressor protection. across low-volt terminals “R” and “C”.
Heat pump condensers utilize a reversing valve the condenser coil free from frost and ice during the outdoor unit will act as either a condenser or an air handler there-by providing comfort cooling or heating to the indoor space. The reversing valve is energized in cooling. Should the valve fail to actuate, the system will default to the heating mode of operation.
precise switching sequence of the outdoor fan, reversing valve and indoor auxiliary heater.
Defrost initiation
Cooling operation, single- and dual-zone
Cooling operation requires that the control
(either unit mount or remote wall mount thermostat) make a connection between low-volt terminals “R” and “Y” along with “R” and “O”
(heat pumps only). When the indoor control is placed in cooling mode, with the set point temperature below the room temperature, the
P/N 240007754, Rev. C [3/19/2010] plate or the return bend of the condenser coil.
A defrost cycle will initiate after the sensor closes (approx. 30°F) and remains closed for the length of time selected on the control board
(either 30, 60 or 90 minutes)*.
*Factory sett ings 9–24k Btu = 90 minutes
At the start of the defrost cycle, the reversing valve will change from heating to cooling mode.
31 allowing pressure and temperature
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Single-zone and Dual-zone Condenser Sequence of Operation
Testing Defrost Operation Using Test Pins
to rise within the condenser coil to melt off any ice build-up. At the same time the unit will switch on the indoor electric strip heater to temper the cold air being discharged from
Figure 21
Defrost control board
(S1H shown)
the defrost-sensor opens (approx. 60°F) or a
10-minute maximum cycle time has elapsed.
Defrost times will vary depending on outdoor temperature and moisture conditions. When the defrost cycle is complete the unit will return to normal heating operation.
WARNING
Before removing the access panels to the unit make sure that all power is disconnected from the unit. Failure to do so could result in injury or electric shock.
DFT TST R and DF2
Defrost operation can be initiated using the test pins located on the circuit board of the condensing unit. “Defrost test operation” will be a time compressed version of the actual defrost cycle.
With the system “off ”, using two small alligator clips, jumper the following sets of test pins. “R and DF2” and “DFT TST”.
Defrost control board
Apply power to the indoor and outdoor units.
Place the indoor unit in heating mode with the set point temperature well above room temwill remain on during the entire defrost test operation.
proximately 20 seconds. At that point the unit will enter defrost mode for approximately 2 seconds. During this time the condenser fan will switch off , the reversing valve will energize and the defrost board will energize the indoor electric heat relay through the “W” terminal.
Aft er the two second defrost cycle is complete, the unit will switch back to heating operation
S2HG
NOTICE
If the condenser coil is heavily frosted up with ice, it is likely that the “Defrost
Sensor” is already closed. In this case the
“R and DFT” jumper can be eliminated.
To initiate defrost, momentarily jump pins marked “DFT TST” until the defrost cycle begins. The unit will remain in defrost mode until the condenser coil is defrosted and then it will return to heating mode. When testing is complete be sure to remove the jumper(s). DO NOT leave the unit in test mode with jumper(s) in place.
Low ambient operation
If the unit is equipped with low ambient fan control for cooling, the fan will remain off (while in cooling mode) until the condenser pressure run until the condenser pressure falls below peat until the jumpers are removed from the test pins.
mode (or when the reversing valve is energized).
In heating (reversing valve not energized), the fan will run continuous so long as the connection is made between “R” and “Y”.
Comfort where it counts
32
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Specifi cation and Dimensions
NOTICE
Performance data listed in this manual is subject to change without notice. For the most current unit/system performance data, please refer to the ECR International listing of certifi ed products in the AHRI directory, at www.ahridirectory.org.
Due to ongoing product development, designs, specifi cations, and performance are subject to change without notice. Please consult the factory for further information.
F
E
1/2” Diameter Lag Holes
C
D
G
A
B
A
Electrical connections
Easy access interconnects on back of unit
Table 4
Dimensional data, sound data and shipping weights
Model
S1CG/S1HG9
S1CG/S1HG2
S1CG/S1HG8
S1CG/S1HG4
S1CG3
S1CG6
S2CG/S2HG99
S2CG/S2HG22
S2CG/S2HG92
Note 1
Size
9
12
18
24
30
36
9 + 9
12 + 12
9 + 12
A
7
(178)
7
(178)
7
(178)
7
(178)
7
(178)
4
5
/
8
(117)
4 5 /
8
(117)
4
5
/
8
(117)
4 5 /
8
(117)
Mounting Dimensions
Inches (mm)
B
23 15 /
16
(608)
23 15 /
16
(608)
23 15 /
16
(608)
23
15
/
16
(608)
23 15 /
16
(608)
14
11
/
16
(373)
14 11 /
16
(373)
22
11
/
16
(570)
22 11 /
16
(570)
D
12 7 /
16
(316)
12 7 /
16
(316)
12 7 /
16
(316)
12
7
/
16
(316)
12 7 /
16
(316)
12
7
/
16
(316)
12 7 /
16
(316)
12
7
/
16
(316)
12 7 /
16
(316)
C
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
Unit dimensions
E
38
(965)
38
(965)
38
(965)
32
(813)
38
(965)
38
(965)
24
(610)
24
(610)
32
(813)
Inches (mm)
F
15
(381)
15
(381)
15
(381)
15
(381)
15
(381)
15
(381)
15
(381)
15
(381)
15
(381)
G
36
(914)
36
(914)
36
(914)
40
(1016)
44
(1118)
48
(1219)
44
(1219)
44
(1219)
44
(1219)
Sound level dBA
(note 1)
Shipping weight
Lbs (kg)
59
59
62
63
68
68
68
68
68
Sound levels are for cooling or heat pump for sizes up to 24 kBtuh, cooling only for larger sizes.
98
98
156
156
210
210
159
197
187
P/N 240007754, Rev. C [3/19/2010]
33
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Specifi cation and Dimensions
(continued) (see NOTICE on page 33 )
Table 5
Model #
S1CG9A
S1CG2A
S1CG9D
S1CG2D
S1CG8D
S1CG4D
S1CG3D
S1CG6D
S1CG electrical specifi cations
Volts/HZ/PH
115/60/1
115/60/1
208/230/60/1
208/230/60/1
208/230/60/1
208/230/60/1
208/230/60/1
208/230/60/1
Fan Motor
AMPS
1.4
1.4
0.8
0.8
0.8
0.8
1.8
HP
0.125
0.125
0.125
0.125
0.125
0.125
0.330
1.8
0.330
Compressor
RLA
7.5
9.9
3.9
5.2
5.9
8.0
11.6
LRA
27
43
43
47
53
20
74
11.5
79
Total amps
8.9
11.3
4.7
6.0
6.7
8.8
13.4
13.3
Min volt
104
104
197
197
197
197
197
197
S1CG
performance data: Matched with EMI Series Indoor Units
Table 6
Cooling systems with wall units
Condenser Wall unit Btuh
S1CG9 WLHG09 9,000
S1CG2 WLHG12 12,000
S1CG8 WLHG24 18,000
S1CG4 WLHG24 23,800
S1CG3 WLCG30 28,200
S1CG6 WLCG36 33,600
SEER
13.0
13.0
13.0
13.0
13.0
13.0
SHR
0.74
0.68
0.77
0.67
0.79
0.69
EER
12.2
11.9
12.0
11.4
11.7
11.6
Ref.
R410A
R410A
R410A
R410A
R410A
R410A
WLC/WLH
M.C.A.
10.8
13.8
5.7
7.3
8.2
10.8
16.3
16.2
HACR
BRKR
15
15
15
15
20
15
25
30
Table 7
Cooling systems with universal units
Condenser Universal Btuh
S1CG9
UNHG09 9,000
SEER
13.0
SHR
0.74
EER
12.2
S1CG2
UNHG12 12,000 13.0
0.68
11.9
S1CG8 UNHG24
18,000 13.0
0.77
12.0
S1CG4 UNHG24
23,800 13.0
0.67
11.4
S1CG3 UNCG30
28,200 13.0
0.79
11.7
S1CG6 UNCG36 33,600 13.0
0.69
11.6
Ref.
R410A
R410A
R410A
R410A
R410A
R410A
UNC/UNH
Table 8
Cooling systems with cassette units (_ _ = G or H)
Condenser Cassette Btuh
S1CG9 CAH_9 9,000
S1CG2
S1CG8
CAH_12
CAH_24
12,000
18,000
S1CG4 CAH_24 24,000
S1CG3 CAC_36 30,000
S1CG6 CAC_36 36,000
SEER
13.0
13.0
13.0
13.0
13.0
13.0
SHR
0.77
0.67
0.75
0.69
0.77
0.72
EER
11.4
11.5
12.7
12.1
12.4
11.5
Ref.
R410A
R410A
R410A
R410A
R410A
R410A
CAC/CAH
Comfort where it counts
34
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Specifi cation and Dimensions
(continued) (see NOTICE on page 33 )
Table 9
S1HG electrical specifi cations
Model # Volts/HZ/PH
S1HG9A
S1HG2A
115/60/1
115/60/1
S1HG9D 208/230/60/1
S1HG2D 208/230/60/1
S1HG8D 208/230/60/1
S1HG4D 208/230/60/1
Fan motor
AMPS HP
1.4
1.4
0.8
0.8
0.8
0.8
0.125
0.125
0.125
0.125
0.125
0.125
Compressor
RLA LRA
7.5
9.9
3.9
5.2
5.9
8.0
43
43
47
53
20
27
Total amps
8.9
11.3
4.7
6.0
6.7
8.8
Min volt
104
104
197
197
197
197
M.C.A.
10.8
13.8
5.7
7.3
8.2
10.8
S1HG
performance data: Matched with EMI Series Indoor Units
HACR
BRKR
15
20
15
15
15
15
Table 10
S1HG9
S1HG2
S1HG8
S1HG4
Heat pump systems with wall units
Condenser Wall unit
WLHG09
WLHG12
WLHG24
WLHG24
Cooling
Btuh
9,000
12,000
18,000
23,800
Heating
Btuh
9,000
11,400
17,600
20,600
SEER
13.0
13.0
13.0
13.0
HSPF
7.7
7.7
7.7
7.7
SHR
0.72
0.69
0.76
0.71
EER
12.8
11.8
11.9
11.9
COP
3.3
3.3
3.5
3.5
Ref.
R410A
R410A
R410A
R410A
Table 11
Heat pump systems with universal units
Condenser
S1HG9
S1HG2
S1HG8
S1HG4
Universal
Cooling
Btuh
9,000 UNHG09
UNHG12 12,000
UNHG24 18,000
UNHG24 23,800
Heating
Btuh
9,000
11,400
17,600
20,600
SEER
13.0
13.0
13.0
13.0
HSPF
7.7
7.7
7.7
7.7
SHR
0.72
0.69
0.76
0.71
Table 12
Heat pump systems with cassette units (_ _ = G or H)
Condenser Cassette
Cooling
Btuh
9,000
S1HG2000 12,000
S1HG8000 CAH_24 18,000
S1HG4000 CAH_24 24,000
Heating
Btuh
8,200
10,600
16,400
20,400
SEER
13.0
13.0
13.0
13.0
HSPF
7.7
7.7
7.7
7.7
SHR
0.74
0.67
0.76
0.69
EER
11.8
11.5
12.1
12.0
EER
12.8
11.8
11.9
11.9
COP
3.2
3.0
3.4
3.3
COP
3.3
3.3
3.5
3.5
Ref.
R410A
R410A
R410A
R410A
Ref.
R410A
R410A
R410A
R410A
WLC/WLH
CAC/
CAH
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single zone
35
UNC/UNH
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Specifi cation and Dimensions
(continued) (see NOTICE on page 33 )
Table 13
S2CG electrical specifi cations
Fan motor
Capacity Volts/HZ/PH
AMPS
9900 208/230/60/1 0.8
HP
0.125
9200 208/230/60/1 0.8
2200 208/230/60/1 0.8
0.125
0.125
Compressor
Circuit #1 Circuit #2
RLA LRA RLA LRA
3.9
20 3.9
20
3.9
5.2
20
27
5.2
5.2
27
27
Total amps
Min volt
M.C.A.
HACR
BRKR
7.8
8.8
9.8
197
197
197
8.7
10
11
15
15
15
S2CG
performance data: Matched with EMI Series Indoor Units
Table 14
S2CG cooling systems with two wall units
Wall units
WLHG09+WLHG09
WLHG12+WLHG12
Condenser
S2CG99
S2CG22
Btuh
18,000
24,000
SEER
13.0
13.0
WLHG09+WLHG12 S2CG92 21,000 13.0
SHR
0.73
0.68
0.70
EER
12.1
12.0
12.0
Ref.
R410A
R410A
R410A
Table 15
S2CG cooling systems with two universal units
Air handlers
UNHG09 + UNHG09
UNHG12 + UNHG12
UNHG09 + UNHG12
Condenser
S2CG99
S2CG22
S2CG92
Btuh
18,000
24,000
21,000
SEER
13.0
13.0
13.0
SHR
0.73
0.68
0.70
EER
12.1
12.0
12.0
Ref.
R410A
R410A
R410A
WLC/WLH
S2CG/S2HG
Dual zone
UNC/UNH
Comfort where it counts
36
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Specifi cation and Dimensions
(continued) (see NOTICE on page 33 )
Table 16
S2HG electrical specifi cations
Fan motor
Capacity Volts/HZ/PH
AMPS
9900 208/230/60/1 0.8
HP
0.125
9200 208/230/60/1 0.8
2200 208/230/60/1 0.8
0.125
0.125
Compressor
Circuit #1 Circuit #2
RLA LRA RLA LRA
3.9
20 3.9
20
3.9
5.2
20
27
5.2
5.2
27
27
Total amps
Min volt
M.C.A.
HACR
BRKR
7.8
8.8
9.8
197
197
197
8.7
10
11
15
15
15
S2HG
performance data: Matched with EMI Series Indoor Units
Table 17
Heat pump systems with wall units
Wall units
WLHG09+WLHG09
WLHG12+WLHG12
WLHG09+WLHG12
Condenser
S2HG99
S2HG22
S2HG92
Cooling
Btuh
18,000
24,000
21,000
Heating
Btuh
17,400
21,000
19,200
SEER HSPF SHR
13.0
13.0
13.0
7.7
7.7
7.7
0.73
0.68
0.70
EER
12.1
12.0
12.0
COP Ref.
3.2
R410A
3.2
R410A
3.2
R410A
Table 18
Heat pump systems with universal units
Air handlers
UNHG09 + UNHG09
UNHG12 + UNHG12
UNHG09 + UNHG12
Condenser
S2HG99
S2HG22
S2HG92
Cooling
Btuh
18,000
24,000
21,000
Heating
Btuh
17,400
21,000
19,200
SEER HSPF SHR
13.0
13.0
13.0
7.7
7.7
7.7
0.73
0.68
0.70
EER
12.1
12.0
12.0
COP Ref.
3.2
R410A
3.2
R410A
3.2
R410A
WLC/WLH
S2CG/S2HG
Dual zone UNC/UNH
P/N 240007754, Rev. C [3/19/2010]
37
Made in the USA
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Test Unit Performance Data Sheet
NOTICE
for use by a qualifi ed service professional in the event that there is a problem with the unit. In
Have this information ready when calling. Make sure to include the Model Number, Serial Number, and Date of installation.
order for our Technical Service Department to bett er serve you, please complete.
Call our Technical Support Department
@ 1-800-228-9364.
Model Number
Serial Number
Date:
Technician:
Mode: Cooling
Notes Indoor Section
Air handler Entering Air – DB
Air handler Entering Air – WB
Air handler Leaving Air – DB
Air handler Leaving Air – WB
Outdoor Section
Entering Air
Leaving Air
Temperature Split
Operating Pressures
Compressor Suction – PSIG
Compressor Discharge – PSIG
Power Input
Compressor – Volts
Compressor – Amps
OD Fan Motor – Volts
OD Fan Motor – Amps
ID Fan Motor – Volts
ID Fan Motor – Amps
Total Volts
Total Amps
Temperatures – Degrees F°
Compressor Suction
Compressor Discharge
Liquid Out Cond.
Liquid before Expansion
Suction out Air handler
Capacity Calculations
DB – Temp Split at evap.
Test Summary
Compressor Superheat
Sub Cooling
Comfort where it counts
38
P/N 240007754, Rev. C [3/19/2010]
S1CG/S1HG
Single-Zone,
S2CG/S2HG
Dual-Zone
• Installation, Operation and Maintenance Manual •
Notes
P/N 240007754, Rev. C [3/19/2010]
39
Made in the USA
WLC/WLH
High Wall Air Handler
EMI’s Product Line
Indoor Units
C assette
Air andler
UNC/UNH
Universal Floor or Ceiling
Air Handler
Outdoor Units
Side Discharge
Phone: 1-800-228-9364
Fax: 1-800-232-9364
Single Zone
Side Discharge
2201 Dwyer Ave
Utica, NY 13504
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Table of contents
- 2 Contents
- 4 Verify unit before installing
- 6 Mounting the Unit
- 8 Electrical Wiring
- 11 Refrigerant Piping
- 13 Refrigerant Processing
- 17 Operation Charts
- 30 Starting the Unit
- 30 Operation and Maintenance
- 31 Single-zone and Dual-zone Condenser Sequence of Operation
- 32 Testing Defrost Operation Using Test Pins
- 33 Specifi cation and Dimensions
- 38 Test Unit Performance Data Sheet
- 40 EMI’s Product Line