Fujitsu | FTR-G1 | User's Manual | Fujitsu FTR-G1 User's Manual

Compact Power Relay
1 Pole—25A for Automotive Applications
FTR-G1 Series
RoHS compliant
n FEATURES
lCompact
for high density packaging (70% volumne of previous generation FTR-P3 series)
lHigh contact capacity with proven contact material (min.
100,000 operations, 14V, 25A achived, even with reduced
size)
lCoil power savings (640mW nominal achived with state-ofthe-art magnetic analysis/design)
lEase of PCB layout (all terminals on perimeter, coil and contact terminals separated)
lLower noise (57dB average at 5cm)
l
RoHS compliant since begining of production.
Please see page 7 for more information
nORDERING INFORMATION
[Example]
FTR-G1 C
(a)
(b)
N 010 W1
(c) (d) (e)
(a)
(b)
(c)
Series Name Contact Arrangement
FTR-G1: FTR-G1 Series
C
: 1Form C
Contact Gap
N
: 0.3mm gap
(d)
Nominal Coil Voltage
(e)
(f)
009
010
012
: 09 VDC
: 010 VDC
: 012 VDC
Contact Material
W1
: Silver-tin oxide-indium Custom Designation
To be assigned custom designation
Note: The designation name is stamped on the top of the relay case as follows:
Example: Ordering part number: FTR-G1CN010W1
Stamped on part number: G1CN010W1
nTYPICAL APPLICATIONS
l
l
l
Power window Door lock
Sun roof
l
l
Power seat
Wiper/IWW
l
l
Tilt steering
Retractable antenna
1
FTR-G1 SERIES
nSPECIFICATIONS
Item FTR-G1
Contact
Arrangement
1 form C
Material
Silver-tin oxide-indium
Contact Path Voltage Drop (initial) Maximum 100 mΩ (at 6 VDC 1A after stabilization)
Rating
25 A at 14VDC (locked motor load)
Maximum Carry Current*1
25 A / 1 hour (25°C, 100% rated coil voltage)
Maximum Switching Current (reference) 35A, 16VDC
Minimum load (reference)*2
1A, 6VDC
Coil
Rated coil power (20°C)
640 mW
Operate coil power (20°C) 237 mW
Operating Ambient Temperature Range –40°C to +85°C (no frost)
Time Values Operate (at nominal voltage)
Maximum 10 ms (not including bounce)
Maximum 5 ms (not including bounce, no diode)
Life
Release (at nominal voltage)
Mechanical
1x106 operations minimum
Electrical 1) 100x103 operation minimum, 14VDC, 25A inrush power window
motor (1 operation: 1 forward and 1 reverse)
2) 100x103 ops. min. 14VDC, 20A inrush door locked motor
Other
Vibration Resistance Misoperation 10-55HZ, 1.5mm double amplitude Shock Resistance Misoperation 100 m/s2 minimum (10G) Endurance 1,000 m/s2 mimimum (100G)
Insulation Resistance (initial) Max. 100 MΩ @500 VDC Dielectric Withstanding Voltage (initial) 500 VAC
Weight
Approximately 3.5g
*1 Need to consider the head from PCB when max. current is more than 10A.
*2 Values when switching a resistive load at normal room temperature and humidity and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.
nCOIL DATA CHART
FTR-G1 Series
Model
Coil
Nominal
Resistance
Coil
(±10% at
Voltage
20°C)
FTR-G1CN009W1
9VDC
126
FTR-G1CN010W1
10VDC
160
FTR-G1CN012W1
12VDC
225
Must Operate
Voltage
5.4VDC (at 85°C)
6.8VDC (at 85°C)
6.5VDC (at 85°C)
8.2VDC (at 85°C)
7.3VDC (at 85°C)
9.2VDC (at 85°C)
Must
Coil
Release Power at
Voltage Nominal
(at 20°C) Voltage
0.75VDC
0.64W
0.8VDC
0.64W
1.0VDC
0.64W
FTR-G1 SERIES
nINSULATION
Item
Specification
Resistance
Minimum 100 MΩ 1 min.
open contacts
500 VAC (50/60 Hz) 1 min.
coil and contacts
500 VAC (50/60 Hz) 1 min.
nREFERENCE DATA
Operate/releasevoltagedistribution
100
Contactresistancedistribution
100
80
60
Operate
Release
40
Distribution(%)
60
40
85°C
100
Failuremode:
Makecontactopenbyshortcoil
0
10
20
30
40
50
60
70
0
80
10
0
10
Ratiotoratedvoltage(%)
Coilvoltage:16VDCmax.
1000
Temperaturerising(°C)
0A
FTR-G1CN012W1
10A
Allowablevoltage
20
-20
0
20
40
60
80
40
50
60
70
80
0
10
500
30
90
25A
20A
10A
0A
50
1
10
Coilpower(W)
40
50
60
70
Coiltemperaturerise
100
FTR-G1CN012W1(25°C)
100
20
Contactcurrent(A)
Coiltemperaturerise
10
0.1
-40
30
Contactresistance(mΩ)
Ambienttemperaturevsvoltage
Coilvoltage(VDC)
25°C
20
20
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
FTR-G1CN012W1
1000
Temperaturerising(°C)
Distribution(%)
80
0
Data:FTR-G1CN010W1
Units:n=100
Data:FTR-G1CN010W1
Units:n=100
Contactcurrent
10000
Durationtime(sec.)
Dielectric
Strength
100
FTR-G1CN012W1
80
0.64W
70
at:25°C
60
50
nocurrent
40
30
20
10
0
0
10
20
Appliedtime(m)
30
Ambienttemperature(°C)
Vibration
Impact
FTR-G1CN012W1
10pieces
1000
Chatteringmorethan1msec.
(coilde-energized,Ydirection)
100
44m/s2
Automotive
standard
10
Printed
face Y
2
1
1
10
100
1000
Frequency(Hz)
800
Impact(m/s2)
Acceleration(m/s)
1000
FTR-G1CN012W1
10pieces
Make(coilenergized)
Break(coilde-energized)
Printed
face
600
Y
Z'
X'
400
X
Z
Y'
200
10000
0
Time:11±1ms.halfsigncurve
Detectionchatteringmorethan1msec.
Coilvoltage:ratedvoltageor0V
X
X’
Y
Y'
Direction
Z
Z'
FTR-G1 SERIES
nDIMENSIONS
Schematic
13.7 +- 0.5
6.6 +- 0.5
G1CN012WI
0635F N1
F&T
3.5 +- 0.5
13.5 +- 0.5
JAPAN
2.5 +- 0.2
4.7 +- 0.2
3.5 +- 0.2
Mounting hole layout
2- O1.5 +0.1
-0
(bottom view)
(0.95)
(2.05)
2- O1.0 +0.1
-0
(1.00)
Schematic
4.7 +- 0.1
8.0 +- 0.2
2.5 +- 0.1
1.0 +- 0.3
O1.7 +0.1
-0
8.0 +- 0.1
3.5 +- 0.1
Marking (example)
G1CN012W1
0612A
Manufacturer
Japan
Type
(example)
Lot No. (weekly code)
Manufacture
country
Tube
375±1
20.1 ±0.2
17.9 ±0.2
Unit: mm
FTR-G1 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. All of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.
l All signal and power relays also comply with RoHS. Please refer to individual data
sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that
are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
l It has been verified that using lead-free relays in leaded assembly process will not cause any
problems (compatible).
l “LF” is marked on each outer and inner carton. (No marking on individual relays).
l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists.
Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
l
2. Recommended Lead Free Solder Profile
l
Recommended solder paste Sn-3.0Ag-0.5Cu.
Flow Solder condition:
Pre-heating:
Soldering:
maximum 120˚C
dip within 5 sec. at 260˚C soler bath
Solder by Soldering Iron:
Soldering Iron
Temperature: maximum 360˚C
Duration:
maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
l
Moisture Sensitivity Level standard is not applicable to electromechanical realys.
4. Tin Whisker
l
Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.
FTR-G1 SERIES
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Japan
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Tel: (81-3) 5449-7010
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Sunnyvale, CA 94089 U.S.A.
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Fax: (1-408) 745-4970
Email: marcom@fcai.fujitsu.com
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#04-01 Citilink Warehouse Complex
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©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property off their respective
owners.
Fujitsu Components America does not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu
Components America, Inc. reserves the right to change specifications/datasheets without prior notice. Rev. January 25, 2008.
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