Garland CLAMSHELL MWE3W Installation and Operation Manual

INSTALLATION AND

OPERATION MANUAL

GARLAND ELECTRIC

CLAMSHELL GRILL

WITH PRODUCT RECOGNITION

MODEL MWE3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland grills, please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874

E-mail: [email protected]

http://www.garland-group.com

PART #4521777 (03/19/08)

GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL

CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SHIPPING DAMAGE CLAIM PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation Store Responsibilities: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

A Start-Up DOES NOT include:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

A start-up DOES include: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Items included with the purchase of your new grill from Manufacturer:. . . . . . . . . . . . . . . . . . . . . .9

Items NOT INCLUDED from the manufacturer and should be purchased from the KES: . . . . . . .9

INSTALLATION OF RELEASE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DESCRIPTION OF GRILL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

POSSIBLE ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

To turn the grill on: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Standby Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

To Exit the Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

To Display the Current Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Cooking Procedures in manual Mode BREAKFAST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Cooking Procedures in manual Mode LUNCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

To Change the Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

AUTO Mode (Product Recognition) BREAKFAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

AUTO Mode (Product Recognition) LUNCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4:1 & 10:1 Meat Lay Patterns: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

PRODUCT RECOGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PROGRAM LOGIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Programming Modes; Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MENU ITEM PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

PROGRAMMING: SYSTEM FUNCTION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 25

TEMPERATURE CONVERSION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

PART #4521777 (03/19/08) Page 3

INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for efficient two-sided cooking, while accommodating a variety of products. The unit will also serve as a flat grill, and meets all of McDonald’s standards for safety, efficiency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that: a) the equipment has not been accidentally or intentionally damaged, altered or misused.

b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c) the warranty serial number affixed to the appliance by us has not been defaced, obliterated or removed.

d) an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.

We exclude broken glass, paint and porcelain finish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.

We exclude damage or dysfunction caused by fire, flood, and like “Acts of God” that are beyond the control of The

Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

Page 4 PART #4521777 (03/19/08)


SAFETY

THIS GRILL MUST be operated by persons who have been given adequate training.

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded. DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the fixed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker).

External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual; single-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.

During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstuffs in a McDonald’s store and must not be used for any other purpose.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process.

If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the floor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or cleaning is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten.

NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

PART #4521777 (03/19/08) Page 5


SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and file a concealed damage claim.

CLEANING & MAINTENANCE

The following information is also available on the

McDonalds MRC Card 11A.

Tools: McD Hi-Temp Grill Cleaner (HCS), McD All Purpose

Super Concentrate (HCS), McD’s NOSCRATCH™ Pad and

Pad Holder, a suitable container, High-Temperature Pot

Brush and Grill Cloth, Stainless Steel Pan Filled With

Lukewarm Water, Protective Gloves, (to protect hands from heat), Grill Squeegee and Grill Scraper.

Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.

Important: Frequently throughout the day, (at least 4 times per hour), thoroughly wipe down the release sheets and platen edges with a damp grill cloth.

1. Select Manual mode using the button.

PRESS the OR arrow buttons until “CLEAN MODE” is displayed, (the control will maintain the proper cleaning temperature).

Repeat with the other control. “READY TO CLEAN” will be displayed and an audible alarm will sound when the grill is at the proper cleaning temperature.

Press the GREEN pushbutton to display “OFF.” The

“OFF” position on the controller allows the operator to raise and lower the platen, (for clamshell grills), to alternate positions for cleaning of the platen edges.

2. Empty and replace the grease troughs. Grease troughs should be emptied and replaced consistent with store security policy.

3. Put on the protective gloves and wipe down the exposed surface of the release sheet with a damp grill cloth.

Page 6

4. Remove the release sheet locking clips and bars. Clean the release sheets following the instructions provided by your local cleaning chemical supplier.

5. Scrape only the lower grill surface with the grill scraper, and squeegee any residue into the grease troughs with the grill squeegee.

Caution: Do not scrape or otherwise scratch the upper platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.

6. Open one packet of McD Hi-Temp Grill Cleaner, (HCS), and empty the contents into a suitable container. (One packet cleans a 3ft. grill).

7. Firmly attach the McD NO-SCRATCH™ Pad to the pad holder.

8. Dip the NO-SCRATCH™ Pad into the grill cleaner.

9. Spread a light coating of grill cleaner over the entire platen surface, BACK, FRONT AND SIDE EDGES of all upper platens. DO NOT SCRUB WHILE APPLYING THE

PRODUCT.

10. After applying the grill cleaner, lightly scrub the platen surfaces, BACK, FRONT AND SIDE EDGES with the NO-

SCRATCH™ Pad until all the soil has been liquefied by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE

PLATENS AT THIS TIME.

11. Starting at the back of the lower grill, spread a light coating of grill cleaner over the entire surface. DO NOT

SCRUB WHILE APPLYING THE PRODUCT.

12. After applying the grill cleaner, lightly scrub the grill surface with the NO-SCRATCH™ Pad until all the soil has been liquefied.

PART #4521777 (03/19/08)


CLEANING & MAINTENANCE continued

13. Rinse the upper platens with a dripping wet grill cloth.

RINSE PLATEN EDGE THOROUGHLY, THEN WIPE DOWN

BACK EDGE OF PLATEN.

17. Wipe the lower grill surface, backsplash, bullnose, and hood with a clean, damp grill cloth.

14. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a LONGLIFE™ pot brush or equivalent high-temperature brush. Continue until the water no longer boils away and the grill remains wet.

Squeegee dry.

AFTER CLEANING: Apply a thin coat of fresh shortening to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.

Note: Repeat this procedure to clean additional grills.

Reverse NO-SCRATCH™ Pad, and use clean side.

CLEANING AFTER EACH RUN OF PRODUCT:

Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!

15. Clean the release sheets as follows:

16. Place the sheets on the lower grill. Scrub both sides of the sheets with the same McD NO-SCRATCH™ Pad used on the grill.

Using grill scraper, scrape grease on lower grill plate from front to back only. Do not scrape across the rear of the lower grill plate with grill scraper. Use wiper squeegee to clean release material sheet on upper platen in a downward motion.

Hold handle at a slight upward angle with wiper end facing downward. Do not press hard against the release material sheet to prevent scratching or tearing.

Note: It is generally not necessary to apply additional product to the NO-SCRATCH™ Pad. If the pad is not wet enough rewet with a small amount of water, if no cleaner is left.

Push the grease at the rear of the lower grill plate into the grease cans using the wiper squeegee only. Do not use the grill scraper for this step.

a. Rinse both sides of the sheets with a wet grill cloth.

Warning: Grill Temperatures will cause severe skin burns.

b. Rinse the lower grill by flooding the surface twice with lukewarm water. Squeegee after each rinse.

Use the grill cloth to clean back splash and bullnose areas as needed during operation.

Note: To increase life of release material sheet, wipe down with folded grill cloth four (4) times every hour.

PART #4521777 (03/19/08) Page 7

INSTALLATION/OPERATION MANUAL

SPECIFICATIONS

Model MWE3W

GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W

24.000

[610mm]

(PLATE DEPTH)

34.968

[888mm]

5.475

[139mm]

48°

4.064

[103mm]

"COLD ZONE"

SK07-587 (ELEC)

36.000

[914mm]

(PLATE WIDTH)

38.000

[965mm]

30.714

[780mm]

2.993

[76mm]

28.771

[731mm]

1.598

[41mm]

24.084

[612mm]

1.516

[39mm]

26.679

[678mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

1.500

[38mm]

.787

[20mm] 15.384

[391mm]

7.875 [200mm]

9.684

[246mm]

30.750

[781mm]

TO

33.000

[838mm]

(COOKING

HEIGHT)

6.106

[155mm]

13.123

[333mm]

BOTTOM CABLE

ENTRANCE

23.812

[605mm]

36.027

[915mm]

MODEL MWE3W

(2) 50-AMP

CIRCUITS &

INTERLOCK

TOTAL kW

LOAD

INPUT 1

INPUT 2

LOADING: (kW/PHASE)

L1/L2 L1/L3 L2/L3 L1 L2

NOMINAL AMPS PER LINE

208V / 220V / 240V 208V / 60Hz

L3

220V / 60Hz

L1 L2 L3

240V / 60Hz

L1 L2 L3

7.65

2.55

2.55

2.55

21.3 21.3 21.3 20.1 20.1 20.1 18.4 18.4 18.4

15.30

5.10

5.10

5.10

42.6 42.6 42.6 40.2 40.2 40.2 36.8 36.8 36.8

INTERLOCK HVAC Hood / Fire Suppression Interlock Circuit: 7 Amps / 120V / Single Phase

NEMA

RECEPTACLE

REQUIRED

15-50R

15-50R

L21-20R

Page 8 PART #4521777 (03/19/08)


INSTALLATION

Installation Store Responsibilities:

• Ensure grill has been installed by a competent trained installation person.

• Ensure store readiness of utilities, product & personnel.

• Contacting your local Garland Factory Authorized

Service Center for a start up date.

• Participate in the start up to ensure a successful start up and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST start up the grill according to Garland Commercial Industries start up standards.

A Start-Up DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the hood.

3. Leveling the grill on the floor under the hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper hood application.

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Verification of supply voltage and, if applicable gas supply.

2. Leak test and gas pressure check on gas grills.

3. Electrical safety check.

4. Verify operation of grill by allowing unit to attain set temperature.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training to store manager on the operation of the grill.

Items included with the purchase of your new grill from Manufacturer:

1. Grill

2. Gas Hose (For gas grills only)

3. One (1) box containing: a. Three (3) Teflon sheets b. Three (3) Teflon front clips c. Three (3) Rear rods.

4. One (1) box containing four (4) casters.

Items NOT INCLUDED from the manufacturer and should be purchased from the KES:

1. Electrical Cords

2. Flue Box

3. Grease traps & rails

THE FOLLOWING INSTALLATION

PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED INSTALLATION PERSON APPROVED BY

PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN

EQUIPMENT SUPPLIER)

WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM

THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.

PART #4521777 (03/19/08) Page 9


INSTALLATION (continued)

1. Uncrate unit from crating material

IMPORTANT: RATING PLATE FOR THIS EQUIPMENT IS

LOCATED IN TWO PLACES. ONE IS LOCATED INSIDE BACK

PANEL ON LEFT SIDE, SECOND RATING PLATE LOCATED

UNDER FRONT CONTROL PANEL IN CENTER.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill. Back panel removal is required.

NOTE: ENSURE THAT PLATENS ARE STRAPPED DOWN TO

PREVENT PLATENS FROM RAISING. SEVERE DAMAGE MAY

OCCUR.

3. Carefully rotate grill back on its casters.

4. Remove back body side and Install power cords per your country / areas specifications.

MWE3 Standard Electrical Cord Hookup

2 x 50AMP NEMA 15-50

2. Tip unit over on its back, and install casters. Lock jam nuts in place.

1 x 20AMP NEMA 21-20

E Lim Lim 120 120 Com Wht Wht Wht Ora Red Blk

E Lim Lim 120 120 Com Wht Wht Wht Ora Red Blk

WARNING: Electrical appliances must be electrically grounded in accordance with local codes or in the absence of local codes, with national electric code ANSI/NFPA

- latest version.

5. Install grease bucket rails as shown below:

Page 10 PART #4521777 (03/19/08)


INSTALLATION (continued)

6. With the platens in the raised position, measure the height from the front edge of the platen to the grill surface. Determine which type of hood the store has and check for hood type/platen height compatibility according to the table below:

HOOD TYPE

Universal

92 Series

GSC

CORRECT PLATEN HEIGHT

18 1 ⁄

2

” (470mm)

17” (432mm)

18 1 ⁄

2

” (470mm)


7. Install flue box to back of grill.

PLATEN

HEIGHT

GRILL

PLATE

If the platen height is incompatible with the hood type, platen height must be adjusted by an authorized service agent.

8. Roll grill under hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain final level.

PART #4521777 (03/19/08) Page 11


INSTALLATION OF RELEASE MATERIAL

The following are the procedures for installing the teflon sheets on the upper platen on the Garland Clamshell grill. The components shown below are included with your grill when purchased.

1. Slide release material rod through hemmed end of the release material sheet.

HEMMED

LOOP

MATERIAL

ROD

4. Place locking clips over release material sheet and press into place over release material bar.

LOCKING

CLIP

RELEASE

MATERIAL

MATERIAL

ROD

RELEASE

MATERIAL

“Teflon Sheet” available from your DC

Saint Gobain: DC WRIN # 01281-015

Taconic: DC WRIN # 01281-018

UPPER

PLATEN

(SIDE VIEW)

2. Hook release material rod on brackets located at the rear of the upper platen.

UPPER

PLATEN

(SIDE VIEW)

RELEASE

MATERIAL

MATERIAL ROD

HOLDER

MATERIAL

ROD

3. Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.

NOTE: Make sure release material fits smoothly over upper platen.

5. Check alignment and tightness of release material against upper platen.

NOTE: Installing release material sheets too tight may cause premature failure of the sheet. Installing only 1 clip on over the release material bar may cause the release material sheet to be too loose. Ensure that 2 clips are installed on the teflon bar at all times.

Release material sheets should be replaced when:

Product sticks to release material

Carbon build-up causes problems in taste or appearance.

A tear in the release material sheet’s cooking area.

Release material coating is worn off sheet.

NOTE: Rotate the release sheets on daily basis

Page 12 PART #4521777 (03/19/08)


INSTALLATION OF SPLASH SHIELD


PLATEN ARM

ARM CARRIAGE BLOCK

ARM CARRIAGE BLOCK PIN

SURFACE OF

GRILL PLATE

SPLASH SHIELD TAB

SPLASH SHIELD

NOTE: SOME PARTS REMOVED FOR CLARITY

PART #4521777 (03/19/08)

SPLASH SHIELD TABS

UP AND OVER

ARM CARRIAGE PINS

IN THIS DIRECTION

NOTE: SOME PARTS REMOVED FOR CLARITY

Page 13


DESCRIPTION OF GRILL CONTROL

Right Arrow Button – In any mode, scrolls forward through a list

Power Button – PRESSING and HOLDING the

Power button for 2 seconds will either turn the controller on or off.

AM/PM Button – In normal operating mode, toggles between the AM menu library and the PM menu library.

AUTO/MAN Button – In normal operating mode, toggles between Automatic Product

Recognition and Manual Cooking.

Up Arrow Button – In any mode, increases the value of the flashing cursor character in the display

Down Arrow Button – In any mode, decreases the value of the flashing cursor character in the display

Left Arrow Button – In any mode, scrolls backward through a list

Enter Button – In the normal operating mode, this button is not active. In the

Programming Mode, used to lock in the values shown on the display.

Program Button – In the normal operating mode, pressing and holding the

PROGRAM button for 3 seconds enters the

Programming Mode.

Temp Button – In the normal operating mode, displays the set temperature and the actual temperature.

Speed Key – In the normal operating mode, used to change cook time. Also used to enter

Probe Calibration Mode.

Standby Button – In the normal operating mode, places the grill in Standby Mode.

POSSIBLE ERROR MESSAGES

GRILL PROBE ERROR – A grill temperature probe circuit error for temperature zone (Front, Middle, or Back) has occurred.

PLATEN PROBE ERROR – An upper platen temperature probe circuit error has occurred.

HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.

HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).

CHECK REED SWITCH / USE FLAT COOK – One or more of the Reed Switches are out of adjustment. User will only be able to cook FLAT menu items.

ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.

CHECK PLATEN LEVEL – Occurs if the calibration difference between the front and rear is greater than the minimum allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED.

PLATEN NOT LEVEL* – Occurs if the calibration difference between the front and rear is greater than maximum allowance. Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.

* Platen Auto-Calibrate

2. PRESS the button. “NO” will flash on the display.

PRESS the button to change it to “YES.”

If CHECK PLATEN LEVEL is displayed, perform the following steps:

1. PRESS AND HOLD the and buttons for 3 seconds.

The control will display AUTO GAP FORCE.

3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion, the platen will rise. If the error message does not return continue operating normally. If the error message

Page 14 PART #4521777 (03/19/08)


OPERATING PROCEDURES

General Overview:

The PRC grill control will allow for 2 functions, both described in detail in the following sections

The “Normal Operating Mode”, also known as the Cook

Mode is the mode used during normal cooking. In the normal operating mode, the operator can start a cook cycle, cancel a cook cycle, view actual temperatures, scroll to another menu item, and enter the Programming Mode.

The “Programming Mode” is the mode in which the operator can program the controller’s various settings. To enter the programming mode, PRESS and HOLD

There are currently 3 methods of cooking that can be utilized with the MWE3 Garland clamshell:

Standard Cooking – This is the cook method that utilizes a single gap setting for each menu item. The timer will count down according to the selected menu item.

Multi Stage Cooking – This method of cooking utilizes 2 different gap settings during the cook cycle. The timer will count down according to the selected menu item.

Product Recognition – The product recognition method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked. Using the PR feature, the operator simply selects the button on the controller. This will allow the controller to know what product group to select from. When a cook cycle is initiated, the platen will come down and recognize the product being cooked. The cook timer will count down according to the time set for the recognized item. For more information on product

Recognition, see the next section; “Product Recognition.”

To turn the grill on:

The Main Power Switch – Controls power to the grill and must be turned ON to start operation. The controller displays will be active. Upon successful power up checks, the controllers will displays “OFF”.

AM Operation – Teflon Sheets MUST be ON at this time and the grill surface should be free and clear of carbon.

Once the PRC displays “OFF” press . The PRC will go to

PREHEAT mode and default to AM preheat temperatures.

To preheat to PM temperatures, press .

AM PREHEAT PM PREHEAT

375˚F (190˚C) Upper Platen

275˚F (135˚C) Grill

425˚F (218˚C) Upper Platen

350˚F (177˚C) Grill

PART #4521777 (03/19/08)

Upon reaching the AM or PM set temperature (whichever is selected), the grill will stabilize in temperature for fifteen

(15) minutes. Once this time has elapsed, the grill will autocalibrate. Upon completion of autocalibration, the upper platens will raise to there normal position, and the

PRC will display “READY”.

To Select a Menu item:

Scroll forward through the list of available menu items by pressing repeatedly. Scroll backward through the list of available menu items by pressing repeatedly.

Menu Item Library

8

9

10

11

4

5

2

3

6

7

12

13

14

15

16

21

22

23

24

17

18

19

20

25

26

The menu item library is loaded in the computer based upon the setting programmed in [CONFIGURE]->[GRILL

REGION]. Each menu item consists of a function called

[DISPLAY ACTIVE]. The settings in this function (AM, PM,

AM/PM, No) determine what menu items are displayed when the button is pressed.

Menu

Item #

1

Menu Item

10:1 - CLAM

Display Active

– Default

PM

4:1 - CLAM

STRIP BACON - CLAM

SAUSAGE CLAM FZN

MCRIB - CLAM

STEAK - CLAM

GRILLED CHICKEN - FLAT

FOLDED EGGS FLAT

ROUND EGGS - FLAT

CHICKEN FLAT BRD - FLAT

10:1 FLAT

4:1 - FLAT

MCRIB - FLAT

SAUSAGE FLAT FZN

HOTCAKES - FLAT

OPT MENU 1 - CLAM

OPT MENU 2 - CLAM

OPT MENU 3 - CLAM

OPT MENU 4 - CLAM

OPT MENU 5 - CLAM

OPT MENU 6 - CLAM

OPT MENU 7 - CLAM

OPT MENU 1 - FLAT

OPT MENU 2 - FLAT

OPT MENU 3 - FLAT

OPT MENU 4 - FLAT

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

PM

AM/PM

AM

NO

AM/PM

PM

AM

AM

NO

NO

NO

Page 15


OPERATING PROCEDURES (continued)

Indicator Lights Cooking Procedures in MANUAL MODE

There are four (4) indicator lights on the main control.

The LED lights indicate the temperature status of each zone. There are two (4) zones per section of the grill, TOP,

(platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL.

Breakfast

1. Select AM mode using the button.


RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over set temperature) OR a heat zone failure has occurred.

3. Select a product from the AM product library using the

or arrow buttons.

AMBER – The zone(s) is calling for heat.

GREEN – The zone(s) is at or above set temperature, but below 79˚F/43˚C over set temperature.

4. Following McDonalds procedures for the item selected, load product on the grill.

5. Press the GREEN pushbutton to initiate a cook cycle.

Standby Mode

To enter the standby mode:

6. Alarm will sound when the cook cycle is complete.

7. Remove product and clean grill to prepare for the next cook cycle.

1. Press the button. The upper platen will lower, and the grill will maintain a set temperature of Upper platen

- 425˚ F (218˚C), Grill Surface - 350˚ F (177˚C).

Lunch

To Exit the Standby Mode:

1. Press the GREEN PUSHBUTTON. The upper platen will raise.

Note: Switching from Breakfast to Lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode using the button.

To display the current temperatures:

1. Press the button and repeat for each zone to be displayed:


3. Select a product from the PM product library using the

or arrow buttons.

1st key press – Front Set Point

2nd key press – Front Actual

4. Following the below lay pattern, load product on the grill.

3rd key press – Mid Set Point


4th key press – Mid Actual

6. Alarm will sound when the cook cycle is complete

5th key press – Back Set Point

7. Remove product and clean grill to prepare for next cook cycle.

6th key press – Back Actual

To Change The Cook Time for a Menu Item

7th key press – Platen Set Point

1. Select AM or PM mode using the button.

8th key press – Platen Actual


2. Pressing and holding the button for five (5) seconds will display all of the current temperatures at once.

3. Select a product using the or arrow buttons.

T ###

M ###

F ###

B ###

4. PRESS the button to display the cook time.

5. Use the and buttons to change the cook time.

6. The control will automatically default back to the normal operating mode after 3 seconds.

Page 16 PART #4521777 (03/19/08)


OPERATING PROCEDURES (continued)

AUTO MODE (PRODUCT RECOGNITION) Lunch

Breakfast

1. Select AM mode using the button.

Note: Switching from Breakfast to Lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

2. Select Auto mode using the button. The control will display “AM / AUTOMATIC”

3. Following McDonalds procedures for the item selected, load product on the grill.


The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete.

6. Remove product and clean grill to prepare for the next cook cycle.

1. Select PM mode using the button.

2. Select Auto mode using the button. The control will display “PM / AUTOMATIC.”

3. Following the lay patterns shown on the Patty

Placement Guide insert, load product on the grill.


The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete

6. Remove product and clean grill to prepare for next cook cycle.

PRODUCT RECOGNITION

This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to simply start a cook cycle WITHOUT having to select a specific menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates the thickness of the product that’s been loaded, it will look up product from the product range library (below), and automatically select that product.

MAX GAP MENU ITEM MIN GAP

Breakfast Library Recommended Ranges

Strip Bacon .010

Sausage Clam .210

Steak Clam .430

MAX GAP

.159

.405

.480

MENU ITEM MIN GAP

Lunch Library Recommended Ranges

10:1 Clam .160

4:1 Clam .355

Strip Bacon

Angus 3:1

.001

.561

.345

.560

.130

.880

PART #4521777 (03/19/08) Page 17


PROGRAM LOGIC


Press & Hold

(3 seconds)

Menu Item Displayed

Scroll

Forward

RIGHT or LEFT arrow buttons

Scroll Menu Items

Product

Library

Scroll

Backward

Select Menu Item

CLAM MENU ITEMS

Product

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Multi Stage 1 Time

Multi Stage 2 Time

Multi Stage 3 Time

PR Stage 1 Time

PR Stage 2 Time

PR Stage 3 Time

Alarm

Gap Setting

Gap Mul/PR Start

Gap Multi Stage 1

Gap Multi Stage 2

Gap Multi Stage 3

Gap PR Stage 1

Gap PR Stage 2

Gap PR Stage 3

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Scroll

Forward

Scroll

Backward

Scroll

Forward

FLAT MENU ITEMS

Product

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Alarm

Flip Time

Flip Alarm

Sear Time

Sear Alarm

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Scroll

Backward

Page 18 PART #4521777 (03/19/08)


CONTROL PROGRAMMING

Programming Modes; System Setup

To Change the Temperature Display Units

(Fahrenheit / Celcius)

The temperature display units (F or C) will change the way a temperature is displayed on the controller

(F – Fahrenheit, C – Celcius)

1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and

HOLD the button for approximately 3 seconds.

Controller will display previously selected menu item and its corresponding item number OR “Standby /

Menu Item”.

2. PRESS the AND arrow buttons TOGETHER.

“CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button. The currently set temperature unit will flash.

6. PRESS the OR arrow buttons to change the flashing temperature unit.

7. PRESS the button to save the new setting.

8. PRESS THE 2X to exit the program mode.

To Change the Time Display Units

Changing the Time Display Units will change the way timing cycles are displayed on the controller.




Menu Item”.



3. PRESS the arrow button. “Setup” will appear in the display.


5. PRESS the 1X. “Time Unit” will appear in the display.

PART #4521777 (03/19/08)

6. PRESS the button. The current time unit will flash.

7. PRESS the OR arrow buttons to change the flashing time unit.

For a complete listing of setup functions and their options, see page 25.

8. PRESS the button to save the new setting


To change the Key Chirp (Yes / No)

Changing the Key Chirp On or Off will either turn on or off the sound of the controller when a button is pressed.




Menu Item”.





5. PRESS the repeatedly until “Key Chirp” appears in the display.

6. PRESS the button. The currently set Key Chirp will flash.

7. PRESS the OR arrow buttons to change the flashing “YES” or “NO”



To change the Audible

Changing the Audible Sound will change the way the controller sounds when a timing cycle has completed its countdown.




Menu Item”.

Page 19


CONTROL PROGRAMMING (continued)



To activate / deactivate a menu item in the Normal

Operating mode library, or change its day-part

(Defaults are listed on page 15 under ‘Menu Item Library.’)



1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

5. PRESS the repeatedly until “Audible” appears in the display.

2. Using the or arrow buttons, select the menu item that requires activation / deactivation.

6. PRESS the button. The currently set Audible will flash.

3. PRESS the button. The controller will display

“Product”. The menu item will flash.

4. PRESS the or arrow buttons until “Display Active” is displayed on the controller.

7. PRESS the OR arrow buttons to change the flashing audible options.

For a complete listing of setup functions and their options, see page 25.

5. PRESS the button. The current setting will flash.

6. PRESS the or button to select a different setting.

8. PRESS the button to save the current setting.



Programming Modes; Menu Items

8. PRESS the 2X to exit and return to normal operating mode.

To change the grill surface set point temperature

To change the name of an existing menu item

1. Using the or button, select the menu item that requires a name change.

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown on page 24.


1. Using the or arrow buttons, select the menu item that requires a temperature change.

3. PRESS and HOLD the button.

4. To spell out the product name: a. Use the or arrow buttons to scroll through the character library.

Character Library: space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H

I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z b. PRESS or to scroll right or left.

c. PRESS the button to save the new menu item name.




“Product”.

4. PRESS the or arrow buttons until “Grill SetPt” is displayed on the controller.

5. PRESS the button. The current grill set temperature will begin to flash.

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the button to save the new temperature set point.


Page 20 PART #4521777 (03/19/08)



To change the grill upper platen set point temperature To Change the Toast Buns time

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown on page 24.

1. Using the or button, select the menu item that requires a cook time change.

1. Using the or button, select the menu item that requires a temperature change.



“Product”.



“Product”.

4. PRESS the or button until “Toast Buns Time” is displayed on the controller.

5. PRESS the button. The seconds will begin to flash.

4. PRESS the or button until “Platen SetPt” is displayed on the controller.

5. PRESS the button. The “PLATEN SET POINT” will begin to flash.

6. Using the or button, change the Toast Buns Time to the new desired time.

7. PRESS the button to save the new time.


7. PRESS the button to save the new temperature.


To Change the Toast Buns Alarm (Auto / Manual)

8. PRESS the 2X to return to normal operating mode.

To Change the MUST REMOVE IN time

1. Using the or button, select the menu item that requires a cook time change.


1. Using the or arrow buttons, select the menu item that requires a cook time change.



“Product”.

4. PRESS the or button until “Toast Buns Alarm” is displayed on the controller.


“Product”.

4. PRESS the or button until “Must Remove In” is displayed on the controller.

5. PRESS the button. The seconds will begin to flash.

6. Using the or arrow buttons to change the Must

Remove In time to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

5. PRESS the button. The “AUTO” or “MANUAL” will begin to flash.

6. Using the or arrow buttons to change the

“MANUAL” to “AUTO” or “AUTO” to “MANUAL”.



PART #4521777 (03/19/08) Page 21



To Add NEW Menu Items

10. PRESS the button. “GRILL SETPT” will be displayed.

The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items.

11. PRESS the button. The temperature will begin to flash.



2. PRESS the or button until “Opt menu # - CLAM” is displayed on the controller.


14. PRESS the button. “PLATSETPT” will be displayed.


“PRODUCT” 15. PRESS the button. The temperature will begin to flash.

4. PRESS and HOLD the button. The currently select menu item name will begin to flash.


5. To spell out the product name: a. Use the or arrow buttons to scroll through the character library.

b. PRESS or to scroll right or left.

c. PRESS the button to save the new menu item name.


18. PRESS the button until “GAP MULTI/PR START” appears in the display.

6. PRESS the button. “Display Active” will be displayed.

19. PRESS the button. The gap setting will begin to flash.

7. PRESS the button. “NO” will begin to flash.

20. Using the and DOWN button, change the gap setting to the desired setting.

8. PRESS the button. “NO” will change to “YES”.

21. PRESS the button to save the new gap setting.


22. PRESS the button 2X to exit and return to the normal operating mode.

Page 22 PART #4521777 (03/19/08)


PROBE CALIBRATION

Monthly Calibration of Grill Temperature Zones

Tools: Digital Pyrometer with Surface Probe

Warning: PERSONAL INJURY FROM BURNS MAY RESULT

WHEN COMING IN CONTACT WITH HOT COOKING

SURFACES.

NOTE: Calibration of grills is done with release material sheets “OFF”.

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY

AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or button to select a

“CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. PRESS and HOLD the button for approximately

3 seconds, or until the controller will displays:

“PROBE CAL”.

3. PRESS the button to display the first temperature zone to be calibrated. The first zone to be calibrated is

“FRONT TEMP CAL”. The zones are displayed in order of

FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL,

TOP TEMP CAL.

MWE3W: The electric grill’s thermocouple probes are located front to rear, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

MWG3W: The gas grill’s thermocouple probes are located in the center of each lane, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

4. Select a heat zone display using the or buttons.

5. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

6. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly. The button will increase the displayed temperature in one,

(1) degree increments. The button will decrease the displayed temperature in one, (1), degree Increments.

NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding. If the control is silent, the temperature will not change.

PART #4521777 (03/19/08)

7. PRESS the button to lock the calibrated temperature into the controller.

8. Press the or button to select the next heat zone.

9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.

10. Repeat the procedure for each of the heat zones.

11. Continue to cycle through each heat zone repeating the sequence until all temperatures are within 1°.

12. Exit the program mode by pressing the button 2x.

The controller will return to its previous state in the

Normal Operating Mode.

THERMOCOUPLE LOCATIONS

11.500

[292mm]

5.750

[146mm]

6.110

[155mm]

18.000

[457mm]

PLATEN THERMOCOUPLE

LOCATIONS (VIEW FROM BOTTOM)

36.000

[914mm]

FRONT

OF GRILL

6.110

[155mm]

Page 23


MENU ITEMS

Clam Menu

Menu

Item #

1

2

3

4

5

PRODUCT

10:1 - CLAM

4:1 - CLAM

STRIP BACON-CLAM

SAUSAGE CLAM FZN

MCRIB - CLAM

6 STEAK-CLAM

16 through

22

OPT MENU 1 through 7

CLAM

DISPLAY

ACTIVE

GRILL SET

POINT

PLATEN

SET POINT

INSTANT

ON TIME

REMOVE

IN TIME

PM

PM

AM/PM

AM

NO

AM/PM

NO

350F

(177C)

350F

(177C)

350F

(177C)

350F

(177C)

350F

(177C)

350F

(177C)

0 F

(0 C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

0 F

(0 C)

0

0

0

0

0

0

0

38

107

23

82

163

104

S1

S2

S1

S2

S3

S1

S2

S3

S1

S2

S3

S3

S1

S2

S3

S3

S1

S2

S3

S1

S2

MULTI

STAGE

TIME

PR

STAGE

TIME

5

0

---

---

---

---

---

0

10

---

---

---

---

---

---

---

---

---

---

---

---

5

0

---

---

---

---

---

0

10

---

---

---

---

---

---

---

---

---

---

---

---

ALARM -

AUTO /

MANUAL

GAP

SETTING

GAP

MULTI/PR

START

AUTO

AUTO

AUTO

AUTO

AUTO

AUTO

AUTO

.255

.415

.089

.350

.530

.415

0

.245

.400

.089

.350

.530

.415

0

.265

0

0

.425

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

S1

S2

S1

S2

S3

S1

S2

S3

S1

S2

S3

S3

S1

S2

S3

S3

S1

S2

S3

S1

S2

GAP

MULTI

STAGE

GAP PR

STAGE

MUST

REMOVE IN

TIME

TOAST

BUNS IN

TIME

.265

0

0

---

---

---

---

---

---

---

---

---

---

---

---

---

---

.425

---

---

---

0

0

0

0

0

0

0

0

0

0

0

0

0

0

TOAST

BUNS

ALARM -

AUTO /

MANUAL

AUTO

AUTO

AUTO

AUTO

AUTO

AUTO

AUTO

Flat Menu

7

8

9

10

11

12

13

15

23 through

26

ITEM

GRILL CHICK-FLAT

FOLDED EGGS-FLAT

ROUND EGGS-FLAT

CHICK F BRD-FLAT

10:1- FLAT

4:1-FLAT

McRIB-FLAT

HOTCAKES-FLAT

DISPLAY

ACTIVE

GRILL SET

POINT

PLATEN

SET POINT

INSTANT ON

TIME

REMOVE IN

TIME

FLIP TIME SEAR TIME

ALARM -

AUTO /

MANUAL

PM

350F

(177C)

425 F

(217C)

--410 195 -----

SEAR

ALARM -

AUTO /

MANUAL

FLIP ALARM

- AUTO /

MANUAL

MUST

REMOVE IN

TIME

TOAST

BUNS TIME

TOAST

BUNS

ALARM -

AUTO /

MANUAL

--MANUAL -- -----

AM

AM

265

(130C)

265

(130C)

OFF

OFF

---

---

120

150

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

NONE

NONE

NONE

NONE

NONE

350F

(177C)

340

(171C)

365

(185C)

365

(185C)

365

(185C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

425 F

(217C)

---

---

---

---

---

100

125

270

390

140

75

150

270

90

---

20

20

---

---

---

---

---

---

---

---

MANUAL

---

---

---

---

AUTO

AUTO

AUTO

AUTO

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

OPT MENU 1 through 4 -

FLAT

NONE -- -- -- -- ---- -- -- -- -- -- ---

CLEAN MODE AM/PM

325F

(163C)

325F

(163C)

-- -- -- -- -- -- -- -- -- ---

Page 24 PART #4521777 (03/19/08)


PROGRAMMING - SYSTEM FUNCTION OPTIONS

Sub Menu System Menu

Configure Menu

Options

Grill Type

Platen Enabled

Grill Region

Heat Error Time

Cook Zone

Electric

Gas

Yes

No

World

Japan

60 - 1200 (Adjustable)

Left

Center

Right

Description

Sets the controller to the correct grill type

Enabled to NO if no upper platen exists.

Sets the programming based on Region

Sets where the controller resides in the panel.

Setup

Temperature Units

Time Unit

Key Chirp

Audible

Audio Volume

Reload Defaults

Multi Gap

Audible Select

Auto Mode Enable

Remove Alarm DFT

F (Fahrenheit)

C (Celcius) sss mss mmm

Yes

No

Yes

No

Yes

No

3 Second

Strobe

Song

1-100 (Adjustable)

0

1

2

Yes

No

0 - 99 (Adjustable)

Changes the temperature display units

Changes the Time Unit display during countdown

Determines whether or not a chirp is heard a button is depressed

Sets the audible sound from the controller at the completion of a cook cycle.

Changes the alarm volume

Reloads the defaults of the computer

Determines whether Multi-Stage cooking is enabled or disabled during cooking

Changes the audible pitch on the controller

Calibration

Level / Reed Switch

Auto Gap Force

Probe Cal

Gap Calibration

Reed Switch Min

Reed Switch Max

Yes

No

Yes

No

All Temperature Zones

RANGE

Range

Range

Function where technician levels upper platen, and performs a reed switch calibration

Function to perform a manual Auto Calibration

Function to perform Probe Calibration

Offsets the gap

Minimum allowance between front and rear reed switch

Maximum allowance between front and rear reed switch

PART #4521777 (03/19/08) Page 25


°C

41

42

42

39

40

40

41

37

37

38

38

35

36

36

33

33

34

34

31

31

32

32

29

30

30

27

27

28

28

49

49

50

50

47

48

48

51

52

52

53

45

45

46

46

43

43

44

44

Page 26

TEMPERATURE CONVERSION

°F

102

103

104

105

106

107

108

95

96

97

98

99

100

101

91

92

93

94

87

88

89

90

84

85

86

80

81

82

83

117

118

119

120

121

122

123

124

125

126

127

113

114

115

116

109

110

111

112

°C

68

68

69

65

66

66

67

63

64

64

65

62

62

63

60

60

61

61

57

58

59

59

56

56

57

54

54

55

55

76

76

77

77

74

75

75

78

78

79

79

72

72

73

74

70

70

71

71

°F

150

151

152

153

154

155

156

143

144

145

146

147

148

149

139

140

141

142

135

136

137

138

128

129

130

131

132

133

134

165

166

167

168

169

170

171

172

173

174

175

161

162

163

164

157

158

159

160

°C

94

95

95

92

93

94

94

90

90

91

91

88

89

89

86

86

87

88

84

84

85

85

82

83

83

80

80

81

81

101

101

102

102

103

103

104

105

105

106

106

98

99

99

100

96

97

97

98

°F

198

199

200

201

202

203

204

191

192

193

194

195

196

197

187

188

189

190

183

184

185

186

176

177

178

179

180

181

182

213

214

215

216

217

218

219

220

221

222

223

209

210

211

212

205

206

207

208

°C

119

120

120

121

121

122

122

115

116

116

117

117

118

119

113

114

114

115

111

111

112

112

107

107

108

108

109

110

110

127

128

128

129

130

130

130

131

131

132

133

125

126

126

127

123

124

124

125

°C

146

146

147

147

148

148

149

142

142

143

143

144

144

145

139

140

141

141

137

138

138

139

134

134

134

135

135

136

137

154

154

155

156

156

157

157

158

158

159

159

152

152

153

153

149

150

151

151

PART #4521777 (03/19/08)

°F

294

295

296

297

298

299

300

287

288

289

290

291

292

293

283

284

285

286

279

280

281

282

272

273

274

275

276

277

278

309

310

311

312

313

314

315

316

317

318

319

305

306

307

308

301

302

303

304

°F

246

247

248

249

250

251

252

239

240

241

242

243

244

245

235

236

237

238

231

232

233

234

224

225

226

227

228

229

230

261

262

263

264

265

266

267

268

269

270

271

257

258

259

260

253

254

255

256


°C

172

173

173

174

174

175

176

168

169

169

170

171

171

172

166

167

167

168

164

164

165

166

160

161

161

162

162

163

163

181

181

182

182

183

183

184

184

185

186

186

178

179

179

180

176

177

177

178

PART #4521777 (03/19/08)

°F

342

343

344

345

346

347

348

335

336

337

338

339

340

341

331

332

333

334

327

328

329

330

320

321

322

323

324

325

326

357

358

359

360

361

362

363

364

365

366

367

353

354

355

356

349

350

351

352

°C

199

199

200

201

201

202

202

195

196

196

197

197

198

198

193

193

194

194

191

191

192

192

187

187

188

188

189

189

190

207

208

208

209

209

210

211

211

212

212

213

205

206

206

207

203

203

204

204

TEMPERATURE CONVERSION

°F

390

391

392

393

394

395

396

383

384

385

386

387

388

389

379

380

381

382

375

376

377

378

368

369

370

371

372

373

374

405

406

407

408

409

410

411

412

413

414

415

401

402

403

404

397

398

399

400

°C

226

226

227

227

228

228

229

222

222

223

223

224

224

225

219

220

221

221

217

218

218

219

213

214

214

215

216

216

217

234

234

235

236

236

237

237

238

238

239

239

232

232

233

233

229

230

231

231

°F

438

439

440

441

442

443

444

431

432

433

434

435

436

437

427

428

429

430

423

424

425

426

416

417

418

419

420

421

422

453

454

455

456

457

458

459

460

461

462

463

449

450

451

452

445

446

447

448

°C

252

253

253

254

254

255

256

248

249

249

250

241

241

252

246

247

247

248

244

244

245

246

240

241

241

242

242

243

243

261

261

262

262

263

263

264

264

265

266

266

258

259

259

260

256

257

257

258


°F

486

487

488

489

490

491

492

479

480

481

482

483

484

485

475

476

477

478

471

472

473

474

464

465

466

467

468

469

470

501

502

503

504

505

506

507

508

509

510

511

497

498

499

500

493

494

495

496

°C

279

279

280

281

281

282

282

275

276

276

277

277

278

278

273

273

274

274

271

271

272

272

267

267

268

268

269

269

270

287

288

288

289

290

290

291

291

292

292

293

285

285

286

287

283

283

284

284

°F

534

535

536

537

538

539

540

527

528

529

530

531

532

533

523

524

525

526

519

520

521

522

512

513

514

515

516

517

518

549

550

551

552

553

554

555

556

557

558

559

545

546

547

548

541

542

543

544

Page 27

Garland CLAMSHELL MWE3W Installation and Operation Manual

INSTALLATION AND

OPERATION MANUAL

GARLAND ELECTRIC

CLAMSHELL GRILL

WARNING:

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

CONTENTS

INTRODUCTION

WARRANTY

SAFETY

SHIPPING DAMAGE CLAIM PROCEDURE

CLEANING & MAINTENANCE

CLEANING & MAINTENANCE continued

SPECIFICATIONS

INSTALLATION

INSTALLATION (continued)

INSTALLATION (continued)

INSTALLATION OF RELEASE MATERIAL

INSTALLATION OF SPLASH SHIELD

DESCRIPTION OF GRILL CONTROL

POSSIBLE ERROR MESSAGES

OPERATING PROCEDURES

OPERATING PROCEDURES (continued)

OPERATING PROCEDURES (continued)

PRODUCT RECOGNITION

PROGRAM LOGIC

Press & Hold

(3 seconds)

CLAM MENU ITEMS

FLAT MENU ITEMS

CONTROL PROGRAMMING

CONTROL PROGRAMMING (continued)

CONTROL PROGRAMMING (continued)

CONTROL PROGRAMMING (continued)

PROBE CALIBRATION

Monthly Calibration of Grill Temperature Zones

THERMOCOUPLE LOCATIONS

MENU ITEMS

PROGRAMMING - SYSTEM FUNCTION OPTIONS

TEMPERATURE CONVERSION

TEMPERATURE CONVERSION

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