User manual | Vulcanic Immersion Heater Catalog
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Immersion Heaters are designed to heat up fluids (liquids and gas) by natural (static fluids) or forced convection (fluids in circulation). They are designed to heat up trough heating elements (pins, monotubes or ceramic cores) in direct contact with the fluid to be heated. Heating elements layout enables the optimization of heat transfers.
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VULCANIC SAS
ZI la Saunière
F-89600 Saint Florentin
France
Tel. : +33 1 49 44 49 20
LOREME SAS
ELECTRICAL HEATING AND COOLING
SOLUTIONS
FOR THE INDUSTRY
VULCANIC SAS
ZI des Chanoux
48, rue Louis Ampère
F-93330 Neuilly sur Marne
France
Tel. : +33 1 49 44 49 20
12, rue des Potiers d'Etain
Actipôle Borny
F-57071 Metz
France
Tel. : +33 3 87 76 32 51
VULCANIC UK Ltd
South Green Park Entreprise
Centre, Mattishall
NR20 3JY, Dereham Norfolk
United Kingdom
Tel . : +44 1603 340015
VULCANIC SA
Heilig Hartstraat, 14
B-2600 Berchem
Belgium
Tel . : +32 3 286 70 30
RS ISOLSEC SAS
45, avenue des acacias
F-45120 Cepoy
France
Tel. : +33 2 38 85 62 62
VULCANIC TERMOELÉCTRICA SLU
Ctra. a Viérnoles, 32
E-39300 Torrelavega
Spain
Tel. : +34 942 80 35 35
VULCANIC GmbH
Donaustraße 21
D-63542 Hanau
Germany
Tel. : +49 6181 9503 0
VULCANIC Russia
105005 Moscow radio street house 24 building 1
Russia
Tel. : + 7 (903) 967-95-68
RS ISOLSEC SLU
Ave Riu Mogent, 5
E-08170 Montornes del valles
Spain
Tel. : +34 93 568 73 10
VULCANIC TRIATHERM GmbH
Flurstraße 9
D-96515 Sonneberg
Germany
Tel. : +49 3675 4083-0
www.vulcanic.com
STANDARD PRODUCTS
ELECTRICAL HEATING AND COOLING
SOLUTIONS
FOR THE INDUSTRY
VULCANIC
The Vulcanic group has been designing and manufacturing electrical process heating and temperature control solutions since 1973. Employing 550 people across 8 manufacturing locations, Vulcanic currently services
30 000 customers in 100 different countries across the globe and is an ISO 9001 v 2008 accredited company.
You have an issue… let us solve it !
Vulcanic your worlwide local partner !
Advice
Control
Design
All in One Solutions
Manufacturing
Temperature measurement
Power supply
-
+ +
Heating and Cooling
Site Web : http://www.vulcanic.com
E-mail : [email protected]
SERVED MARKETS
OEMs
Original
Equipment
Manufacturers
Engineering projects
Engineered solutions
One-off requests
Standard and customized solutions
Nuclear
Power generation
Alternative energies
Railways
Petrochemicals
Machining
Tools
Aeronautics
Catering
Packaging
Oil and gas
Marine
DESIGN EXPERTISE AND CODES
Vulcanic design teams support our partners from conceptual design and feasibility study throughout the life of the equipment. Our design capabilities include:
• Electrical design
• Mechanical design
• Thermal design
• Electronic design (hardware and software)
• Hydraulic design
• Automation
• Communication protocols
• Hazardous area certification
• AD 2000
• ASME
• CODAP
• EN 286
• PD 5500
• RCC-M / RCC-E
• STOOMWEZEN
• GOST
Website : http://www.vulcanic.com E-mail : [email protected]
MANUFACTURING
Vulcanic offers the benefits of integrated "in house" manufacturing processes, using "state of the art" equipment to manufacture almost all components utilised within our product ranges. With only minimal dependance upon subcontractors, we remain in full control of Quality and Production schedules while maintaining a high level of know how in house.
Heating element manufacturing CNC machining Sensor manufacturing
Welding
CERTIFICATION
Wiring
• ISO 9001: 2008
• PED 97/23/EC cat I-IV
• ATEX 94/9/EC
• IECex
• TR CU
• CCOE
• VDE
• UL
• DNV
• INMETRO
Website : http://www.vulcanic.com E-mail : [email protected]
VULCANIC SAS
ZI la Saunière
F-89600 Saint Florentin
France
Tel. : +33 1 49 44 49 20
LOREME SAS
12, rue des Potiers d'Etain
Actipôle Borny
F-57071 Metz
France
Tel. : +33 3 87 76 32 51
RS ISOLSEC SAS
45, avenue des acacias
F-45120 Cepoy
France
Tel. : +33 2 38 85 62 62
VULCANIC GmbH
Donaustraße 21
D-63542 Hanau
Germany
Tel. : +49 6181 9503 0
VULCANIC Russia
105005 Moscow radio street house 24 building 1
Russia
Tel. : + 7 (903) 967-95-68
VULCANIC GROUP
VULCANIC SAS
ZI des Chanoux
48, rue Louis Ampère
F-93330 Neuilly sur Marne
France
Tel. : +33 1 49 44 49 20
VULCANIC UK Ltd
South Green Park
Entreprise Centre, Mattishall
NR20 3JY, Dereham Norfolk
United Kingdom
Tel . : +44 1603 340015
VULCANIC SA
Heilig Hartstraat, 14
B-2600 Berchem
Belgium
Tel . : +32 3 286 70 30
VULCANIC TERMOELÉCTRICA SLU
Ctra. a Viérnoles, 32
E-39300 Torrelavega
Spain
Tel. : +34 942 80 35 35
RS ISOLSEC SLU
Ave Riu Mogent, 5
E-08170 Montornes del valles
Spain
Tel. : +34 93 568 73 10
VULCANIC TRIATHERM GmbH
Flurstraße 9
D-96515 Sonneberg
Germany
Tel. : +49 3675 4083-0
www.vulcanic.com
SUMMARY
Page
6
Atex marking
Page
7
Heating elements
Page
12
Selecting an immersion heater
Page
15
Screw plug immersion heaters
Page
32
Flange immersion heaters
Page
40
Clamp flange immersion heaters
Page
41
Ceramic core elements
Page
42
Junction boxes for immersion heaters
Page
44
Control thermostats for immersion heaters
Page
47
Atex screw plug and flange immersion heaters
Page
56
Accessories for immersion heaters
Page
57
Removable immersion heaters
Page
59
Drum heaters
Page
60
Fluorated immersion heaters
Page
62
Fluid circulation heaters
Page
68
Heating hoses
Page
71
Finned strip heaters
Page
73
Anti-condensation cabinet heaters
Page
74
Radiators
Page
75
Atex radiators
4
Page
76
Fan heaters and convectors
Page
Hot air generators
Indicates the presence of ATEX certified products in the chapter
Website : http://www.vulcanic.com
78
Page
79
Page
80
Circular air duct heaters Rectangular and flange air duct heaters
E-mail : [email protected]
Page
85
Cartridges Vulstar ®
SUMMARY
Page
89
Page
90
Accessories for Vulstar ® Sheathed mica ring and strip heaters
Page
91
PTC resistors
Page
92
Band heaters
Page
94
Heat tracing
Page
97
Accessories for heat tracing
Page
100
Silicone heating panels
Page
102
Infrared generators
Page
107
Control thermostats and safety temperature cut out
Page
111
Electromechanical thermostats
Page
112
Selecting a temperature sensor
Page
114
PT 100 sensors
Page
119
Thermocouples
Page
122
Accessories for temperature sensors
Page
123
Converters
Page
124
Sealing glands
Page
126
Temperature displays and controllers
Page
128
Static power units
Page
130
Cabinets
Page
132
Isolators and wires for cabeling
Page
134
Temperature control units
Vulcatherm ® Water
Page
141
Temperature control units
Vulcatherm ® Thermal Oil
Page
146
Air conditioning units
Indicates the presence of ATEX certified products in the chapter
Website : http://www.vulcanic.com
Page
Liquid chillers
146
E-mail : [email protected]
Page
147
Dehumidifiers Edenair ®
5
ATEX MARKING
6
0080 II 2 G
Ex d IIC T4 Gb
Equipment that complies with
European directives
Explosive environment
N° of the notified body
Place of installation
Device category
Flammable substance
• N° of the notified body
0081
0080
0102
0722
France
France
Germany
Spain
LCIE
INERIS
IBExU
LOM
• Place of installation
I
= Mines
II
= Ground
Eletric equipment
Dust and gas group
Protection mode
Temperature class
T1 up to T6 or xxx°C
Equipment protection level (EPL)
• Protection mode d e de
Explosion-proof
Increased safety
Explosion-proof and increased safety
Prevent the transmission of the explosion to the environment
Prevent excessive temperature and sparks from electrical equipement
Prevent both transmission of the explosion and electric spark ia
Intrinsic safety
Limited electrical energy below the level of self ignition
• Device category
2
1
3
Zones 0
Zones 20
Zones 1
Zones 21
Zones 2
Zones 22
Gas
Dust
Gas
Dust
Gas
Dust
Risk of explosion Time
HIGH
MEDIUM
Continuously present
> 1000 Hours / year
Often present
10 <
Hours / yea r < 1000
LOW
Accidentally present
< 10 Hours / year
• Flammable substance
G
= Gas
D
= Dust
• Dust and gas group
Gas group
I
Place of installation
Mines
Methane
IIA
IIB
Typical gas
Propane, butane, benzene, acetone, alcoholl, kerosene, Gasoline, Petrol
Ground
Ethylene, diethyl ether
IIC
Hydrogen, acetylene
Dust group
IIIA
Place of installation
Hazard
Size
Ø ≥ 0,5 mm
IIIB
IIIC
Ground
Combustible flyings
None-conductive dust
Conductive dust
Ø < 0,5 mm
Ø < 0,5 mm
Energy of self ignition
E ≥ 300 µJ
E ≥ 240 µJ
E ≥ 70 µJ
E
≥
17 µJ
Resistivity
R > 1000
Ω m
R < 1000
Ω m
• Temperature class
Temperature class
T6
85°C
Setting of safety devices
80°C
Temperature
Class for gas
T5
100°C
95°C
T4
135°C
T3
200°C
T2
300°C
T1
450°C
130°C 190°C 290°C 440°C
Carbone disulfide
(95°C) T6
Diethyl ether
(160°C) T4
Kerozene
(210°C) T3
Acetylene
(305°C) T2
Ethylene
(425°C) T2
Methane
(537°C) T1
Hydrogen
(560°C) T1
• Equipment protection level (EPL)
Group II - Gas area Group II - Dust area
Category Zone
EPL
Catégory Zone
EPL
II 1 G
II 2 G
II 3 G
0
1
2
Ga
Gb
Gc
II 1 D
II 2 D
II 3 D
20
21
22
Da
Db
Dc
Website : http://www.vulcanic.com E-mail : [email protected]
HEATING ELEMENTS
Applications : Tubular sheathed elementsn are quasi universal solution used to heat up solids, liquids or gas through the JOULE
EFFECT up to about 800°C. Depending on their use, they transfer their energy by natural or forced convection, by conduction or induction.
LENGTH
up to 6 m
SEALING
WP+
:
Waterproof resin sealing.The most standard one.
Excellent sealing that guarantees insulation in case of prolonged storage or application in moisture conditions.
Maximum admitted connection temperature of 160°C.
TM
:
Silicon cost effective solution operational up to a connection temperature of 350 °C in environnement exempt from moisture.
HT
:
Ciment high temperature, no water-tight sealing,operational up to a connection temperature of 450°C. Using in atmospheres without moisture.
TUBE Ø
6,5 - 6,8 - 8 - 8,5
10,2 - 16 - 18 - 22
(mm)
SURFACE LOAD
up to 20 W/cm
VOLTAGE
up to 750 V
2
CONNECTIONS
Threaded terminals
M4 or M6 for Ø8
M5 for Ø8,5
M5 or M6 for Ø10,2
M6 for Ø16
Spade terminal
Clamping screw
Copper lead
Nickel lead
FASTENINGS
Three-piece union
Crimped threaded union
Brazed threaded union
Welded threaded union
Hooks
MATERIALS SURFACE LOAD APPLICATION
Carbon steel 2 W/cm
2
Oil, fuel oil, heat transfer fluid
AISI 321/Din 1.4541 2 W/cm
2
Air, gas, solids
Carbon steel 4 W/cm
2
Circulating light oil
AISI 321/Din 1.4541 4 W/cm
2
Air, circulating fluids, solids
AISI 316L/Din 1.4404 6 W/cm
2
Process heating water
Incoloy 800/Din 1.4876 10 W/cm
2
Air, gas, solids
Incoloy 825/Din 2.4858 10 W/cm
2
Sanitary water
Copper 10 W/cm
2
Circulating fresh water
AISI 904L/Din 1.4539 12 W/cm
2
Circulating water
BENT TO SHAPE
Tubular heating elements can be shaped to suit your requirements. We can manufacture and deliver special elements quickly and cost-effectively.
DETERMINATION OF REQUIRED POWER
To heat a volume V (solid, liquid or gas) in a given time T
(without state modification).
H1
T = H2 - H1
Heating time
H2
Vaporization of a mass M (liquid) in a given time T when the liquid is already at its boiling temperature.
H1
T = H2 - H1
Heating time
H2 t1
(°C) t2
(°C)
V V
V
V
Units to be known
V : Volume in liter or dm 3
ρ : Density en kg/dm 3
V x ρ : Mass to be heated in kg t1 : Initial temperature in °C t2 : Final temperature in °C
Cp : Specific heat kcal/kg.°C
T : Heating time in hours.
Result : P = Power to be installed in kW
Carbon steel
Stainless steel
Water
Oil
Air
1,2 : safety factor taking into account the tolerances on voltage supply and ohmic value of the heating element.
ρ
P = V x x Cp x (t2 - t1) x 1,2
860 x T
ρ
7,8
7,8
1
0,9
0,0013
Cp L
Units to be known
0,12
0,12
M : Weight of the liquid in kg.
L : Latent heat of vaporization in kcal/kg
1
0,5
537
T : Heating time in hour.
0,25
Result : P = Power to be installed in kW
1,2 : safety factor taking into account the tolerances on voltage supply and ohmic value of the heating element.
P = M x L x 1,2
860 x T
Website : http://www.vulcanic.com E-mail : [email protected]
7
HEATING ELEMENTS
STANDARD STRAIGHT TUBULAR HEATING ELEMENTS
Connection by M6 threaded steel rod.
The elements are annealed, so that they can be bent them to shape.
Insulating part
O
Sealing
VVV VVV
N
= HL
L
=
Ø8 : N=30 - Ø10,2 : N = 32 - Ø16 : N = 38
N
Threaded terminal
HL = heating length
Ø 8 mm in AISI 321/Din 1.4541 - 2 Wcm
2
– TM seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27501-21
250 W 230 V 760 500 0,2
27501-22
500 W 230 V 1260 1000 0,3
27501-23
1000 W 230 V 2250 1990 0,5
27501-24
1500 W 230 V 3250 2990 0,8
27501-25
2000 W 230 V 4240 3980 1,0
Ø 10,2 mm in AISI 321/Din 1.4541 - 2 W/cm
2
TM seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27501-11
250 W 230 V 650 390 0,23
27501-12
500 W 230 V 1040 780 0,4
27501-13
1000 W 230 V 1820 1560 0,7
27501-14
1500 W 230 V 2600 2340 0,94
27501-15
2000 W 230 V 3380 3120 1,2
27501-16
3000 W 230 V 4940 4680 1,8
Ø 8mm in Incoloy 800/Din 1.4876 - 6 W/cm
2
- TM seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28501-51
500 W 230 V 630 330 0,15
28501-52
1000 W 230 V 960 660 0,23
28501-53
2000 W 230 V 1630 1330 0,4
28501-54
3000 W 230 V 2290 1990 0,5
28501-55
4500 W 230 V 3290 2990 0,8
28501-56
6000 W 400 V 4280 3980 1,0
28501-57
8000 W 400 V 5610 5310 1,3
Ø 10,2 mm in VLY/AISI 904L/Din 1.4539
- 2 W/cm
2
- TM seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26501-30
250 W 230 V 550 390 0,2
26501-31
500 W 230 V 940 780 0,34
26501-32
750 W 230 V 1330 1170 0,5
26501-33
1000 W 230 V 1720 1560 0,62
26501-34
1500 W 230 V 2500 2340 0,9
Ø 8 mm in AISI 321/Din 1.4541 - 4 W/cm
2
– WP+ seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27501-81
500 W 230 V 760 500 0,2
27501-82
1000 W 230 V 1260 1000 0,3
27501-83
2000 W 230 V 2250 1990 0,5
27501-84
3000 W 230 V 3250 2990 0,8
27501-85
4500 W 230 V 4740 4480 1,1
Ø 10,2 mm in AISI 321/Din 1.4541 - 4 W/cm
2
–
TM seals
No .
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27501-71
500 W 230 V 650 390 0,23
27501-72
1000 W 230 V 1040 780 0,4
27501-73
2000 W 230 V 1820 1560 0,7
27501-74
3000 W 230 V 2600 2340 0,94
27501-75
4500 W 230 V 3770 3510 1,4
27501-76
6000 W 400 V 4940 4680 1,8
Ø 10,2 mm in VLY/AISI 904L/Din 1.4539 - 4 W/cm
2
WP+ seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26501-40
250 W 230 V 355 195 0,15
26501-41
500 W 230 V 550 390 0,2
Ø 10,2mm in Incoloy 800/Din 1.4876- 6 W/cm
2
TM seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28501-41
500 W 230 V 560 260 0,2
28501-42
1000 W 230 V 820 520 0,3
Ø 10,2 mm in VLY/AISI 904L/Din 1.4539
- 7 W/cm
2
- WP+ seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26501-10
500 W 230 V 385 225 0,14
26501-11
750 W 230 V 495 335 0,18
26501-42
750 W 230 V 745 585 0,27
26501-43
1000 W 230 V 940 780 0,34
26501-44
1500 W 230 V 1330 1170 0,5
26501-45
2000 W 230 V 1720 1560 0,62
26501-46
3000 W 230 V 2500 2340 0,9
28501-43
2000 W 230 V 1340 1040 0,5
28501-44
3000 W 230 V 1860 1560 0,7
28501-45
4500 W 230 V 2640 2340 1,0
28501-46
6000 W 400 V 3420 3120 1,2
28501-47
8000 W 400 V 4460 4160 1,6
28501-48
10000 W 400 V 5500 5200 2,0
26501-12
1000 W 230 V 605 445 0,22
26501-13
1500 W 230 V 830 670 0,3
26501-14
2000 W 230 V 1050 890 0,38
26501-15
3000 W 230 V 1500 1340 0,54
26501-16
4500 W 400 V 2170 2010 0,8
26501-17
6500 W 400 V 3060 2900 1,1
26501-18
9000 W 400 V 4180 4020 1,5
26501-19
13500 W 400 V 6185 6025 2,2
Ø 16 mm in AISI 321/Din 1.4541 - 2 W/cm
2
–
TM seals
Power Voltage L HL Weight
P/N.
+5 -10% 1P (mm) (mm) (kg)
27501-01
500 W 230 V 760 500 0,6
27501-02
1000 W 230 V 1260 1000 1,1
Ø 16 mm in AISI 321/Din 1.4541 - 4 W/cm
2
–
TM seals
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27501-62
1000 W 230 V 760 500 0,6
27501-63
2000 W 230 V 1260 1000 1,1
Ø 16mm in Incoloy 800/Din 1.4876 - 6 W/cm
2
TM seals
Power Voltage L HL Weight
P/N.
+5 -10% 1P (mm) (mm) (kg)
28501-31
500 W 230 V 470 170 0,4
28501-32
1000 W 230 V 630 330 0,5
27501-03
1500 W 230 V 1750 1490 1,5
27501-04
2000 W 230 V 2250 1990 1,9
27501-05
3000 W 230 V 3250 2990 2,8
27501-06
4000 W 230 V 4240 3980 3,6
27501-07
5000 W 230 V 5240 4980 4,5
27501-64
3000 W 230 V 1750 1490 1,5
27501-65
4500 W 230 V 2500 2240 2,1
27501-66
6000 W 400 V 3250 2990 2,8
27501-67
7500 W 400 V 3990 3730 3,4
27501-68
9000 W 400 V 4740 4480 4,0
28501-33
2000 W 230 V 960 660 0,8
28501-34
3000 W 230 V 1300 1000 1,1
28501-35
4500 W 230 V 1790 1490 1,5
28501-36
6000 W 400 V 2290 1990 1,9
28501-37
8000 W 400 V 2950 2650 2,5
28501-38
10000 W 400 V 3620 3320 3,1
28501-39
12000 W 400 V 4280 3980 3,6
28501-40
15000 W 400 V 5280 4980 4,5
Examples of shaped heating elements
B B B B B
O
1 n bends
C
8
C
C C C C
C2
C1
HEATING ELEMENTS
U-SHAPED TUBULAR HEATING ELEMENTS
VVV
Electrical connections with steel threaded terminals M6
VVV
N
HL
L
Ø 8 : N=30 - Ø 10,2 : N=32 - Ø 16 : N=38
HL = heating length
Ø
Ø 8 mm in Incoloy 800 / Din 1.4876 - 10 W/cm
2
WP+, C = 30
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28504-81
500 W 230 V 200 100 0,1
28504-82
1000 W 230 V 300 200 0,15
28504-83
2000 W 230 V 500 400 0,24
28504-84
3000 W 230 V 695 595 0,33
28504-85
4500 W 230 V 995 895 0,5
28504-86
6000 W 400 V 1295 1195 0,6
28504-87
8000 W 400 V 1690 1590 0,8
28504-88
10000 W 400 V 2090 1990 1
On request
Connection by carbon steel crimped threaded rod : order xx514 instead of xx504.
Ø 8 mm in AISI 312 / Din 1.4541 - 2 W/cm
2
, TM, C = 25
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27504-21
250 W 230 V 380 250 0,2
27504-22
500 W 230 V 630 500 0,3
27504-23
1000 W 230 V 1125 995 0,5
27504-24
1500 W 230 V 1625 1495 0,8
27504-25
2000 W 230 V 2120 1990 1
Ø 8 mm in AISI 316L / Din 1.4404 SP* - 6 W/cm
2
, WP+, C = 25
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28504-21
500 W 230 V 315 165 0,15
28504-22
1000 W 230 V 480 330 0,23
28504-23
2000 W 230 V 815 665 0,4
28504-24
3000 W 230 V 1145 995 0,55
28504-25
4500 W 230 V 1645 1495 0,8
28504-26
6000 W 400 V 2140 1990 1
28504-27
8000 W 400 V 2805 2655 1,3
Ø 8 mm in Incoloy 800 / Din 1.4876 - 6 W/cm
2
, WP+, C = 30
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28504-51
500 W 230 V 315 165 0,2
28504-52
1000 W 230 V 480 330 0,2
28504-53
2000 W 230 V 815 665 0,4
28504-54
3000 W 230 V 1145 995 0,5
28504-55
4500 W 230 V 1645 1495 0,8
28504-56
6000 W 400 V 2140 1990 1
28504-57
8000 W 400 V 2805 2655 1,3
Ø 10,2 mm in AISI 321/Din 1.4541- 2 W/cm
2
, TM, C = 29
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27504-11
250 W 230 V 325 195 0,2
27504-12
500 W 230 V 520 390 0,4
27504-13
1000 W 230 V 910 780 0,7
27504-14
1500 W 230 V 1300 1170 0,9
27504-15
2000 W 230 V 1690 1560 1,2
27504-16
3000 W 230 V 2470 2340 1,8
Ø 10,2 mm in Incoloy 800 / Din 1.4876 - 6 W/cm
2
, WP+, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28504-41
500 W 230 V 280 130 0,2
28504-42
1000 W 230 V 410 260 0,3
28504-43
2000 W 230 V 670 520 0,5
28504-44
3000 W 230 V 930 780 0,7
28504-45
4500 W 230 V 1320 1170 1
28504-46
6000 W 400 V 1710 1560 1,2
28504-47
8000 W 400 V 2230 2080 1,6
28504-48
10000 W 400 V 2750 2600 2
Ø 10,2 mm in AISI 904L / Din 1.4539 - 12 W/cm
2
, WP+, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26504-59
6000 W 230 V 910 780 0,7
26504-60
7000 W 230 V 1015 885 0,8
26504-61
8000 W 230 V 1165 1035 0,9
26504-63
10000 W 400 V 1415 1285 1,1
26504-65
12000 W 400 V 1660 1530 1,3
26504-69
15000 W 400 V 2060 1930 1,6
Ø 10,2 mm in AISI 904L / Din 1.4539 - 2 W/cm
2
, WP+, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26504-31
500 W 230 V 465 385 0,4
26504-33
1000 W 230 V 855 775 0,7
26504-34
1500 W 230 V 1245 1165 1,0
26504-35
2000 W 230 V 1635 1555 1,2
26504-36
3000 W 230 V 2415 2335 1,8
Ø 10,2 mm in AISI 904L / Din 1.4539 - 4 W/cm
2
, WP+, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26504-41
500 W 230 V 270 190 0,2
26504-43
1000 W 230 V 465 385 0,34
26504-44
1500 W 230 V 660 580 0,5
26504-45
2000 W 230 V 855 775 0,62
26504-46
3000 W 230 V 1245 1165 0,9
26504-47
4500 W 230 V 1830 1750 1,3
26504-48
6000 W 230 V 2415 2335 1,73
Ø 10,2 mm in AISI 316L/Din 1.4404 SP* - 6 W/cm
2
, WP+, C=29
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28504-11
500 W 230 V 280 130 0,2
28504-12
1000 W 230 V 410 260 0,3
28504-13
2000 W 230 V 670 520 0,5
28504-14
3000 W 230 V 930 780 0,7
28504-15
4500 W 230 V 1320 1170 1
28504-16
6000 W 400 V 1710 1560 1,2
28504-17
8000 W 400 V 2230 2080 1,6
28504-18
10000 W 400 V 2750 2600 2
Ø 10,2 mm in AISI 904L / Din 1.4539 - 12 W/cm
2
, WP+, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
26504-51
1000 W 230 V 255 125 0,2
26504-52
1500 W 230 V 320 190 0,2
26504-53
2000 W 230 V 385 255 0,3
26504-55
3000 W 230 V 515 385 0,4
26504-57
4000 W 230 V 645 515 0,5
26504-58
5000 W 230 V 775 645 0,6
Ø 10,2 mm in Incoloy 800 / Din 1.4876 - 10 W/cm
2
WP+, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
28504-71
500 W 230 V 180 80 0,13
28504-72
1000 W 230 V 255 155 0,2
28504-73
2000 W 230 V 410 310 0,3
28504-74
3000 W 230 V 570 470 0,4
28504-75
4500 W 230 V 805 705 0,6
28504-76
6000 W 400 V 1035 935 0,75
28504-77
8000 W 400 V 1350 1250 1
28504-78
10000 W 400 V 1660 1560 1,2
28504-79
15000 W 400 V 2440 2340 1,8
Ø 16 mm in AISI 321/Din 1.4541 - 2 W/cm
2
, TM, C = 45
P/N.
Power Voltage L HL Weight
+5 -10% 1P (mm) (mm) (kg)
27504-01
500 W 230 V 380 250 0,65
27504-02
1000 W 230 V 630 500 1,1
27504-03
1500 W 230 V 875 745 1,5
27504-04
2000 W 230 V 1125 995 1,9
27504-05
3000 W 230 V 1625 1495 2,8
27504-06
4000 W 230 V 2120 1990 3,6
27504-07
5000 W 230 V 2620 2490 4,5
Ø 16 mm in AISI 316L/Din 1.4404 SP* - 6 W/cm
2
, WP+, C = 45
Power Voltage L HL Weight
P/N.
+5 -10% 1P (mm) (mm) (kg)
28504-01
500 W 230 V 235 185 0,4
28504-02
1000 W 230 V 315 165 0,5
28504-03
2000 W 230 V 480 330 0,8
28504-04
3000 W 230 V 650 500 1,1
28504-05
4500 W 230 V 895 745 1,5
28504-06
6000 W 400 V 1145 995 1,9
28504-07
8000 W 400 V 1475 1325 2,5
28504-08
10000 W 400 V 1810 1660 3,1
28504-09
12000 W 400 V 2140 1990 3,6
28504-10
15000 W 400 V 2640 2490 4,5
Ø 16 mm in Incoloy 800 / Din 1.4876 - 6 W/cm
2
, WP+, C = 65
Power Voltage L HL Weight
P/N.
+5 -10% 1P (mm) (mm) (kg)
28504-31
500 W 230 V 235 185 0,4
28504-32
1000 W 230 V 315 165 0,5
28504-33
2000 W 230 V 480 330 0,8
28504-34
300 0W 230 V 650 500 1,1
28504-35
4500 W 230 V 895 745 1,5
28504-36
6000 W 400 V 1145 995 1,9
28504-37
8000 W 400 V 1475 1325 2,5
28504-38
10000 W 400 V 1810 1660 3,1
28504-39
12000 W 400 V 2140 1990 3,6
28504-40
15000 W 400 V 2640 2490 4,5
Ø 16 mm in Incoloy 800 / Din 1.4876 - 10W/cm
2
, WP+, C = 65
Power Voltage L HL Weight
P/N.
+5 -10% 1P (mm) (mm) (kg)
28504-61
1000 W 230 V 200 100 0,34
28504-62
2000 W 230 V 300 200 0,5
28504-63
3000 W 230 V 400 300 0,7
28504-64
4500 W 230 V 550 450 0,9
28504-65
6000 W 400 V 695 595 1,2
28504-66
8000 W 400 V 895 795 1,5
28504-67
10000 W 400 V 1095 995 1,9
28504-68
12000 W 400 V 1295 1195 2,2
28504-69
15000 W 400 V 1595 1495 2,7
28504-70
20000 W 400 V 2090 1990 3,6
* SP = scoured and passivated
9
HEATING ELEMENTS
FIXING ACCESSORIES
Threaded nipples
allow a watertight fixing of tube 26501and
26504. Supplied with nut and gasket.
Max. pressure : 10 bar
C hexagonal
P on flats
Ø M
P/N.
Tube Ø Ø M C P F P/N.in Weight
(mm) (mm) (mm) (mm) pack (kg)
55144-04
6.5/6.8 14 x 1,5 22 19 14 4 0,26
55145-04
8 14 x 1,5 22 19 14 4 0,25
55146-04
10.2 16 x 1,5 25,5 22 14 4 0,30
55147-04
16 20 x 1,5 31,2 27 14 4 0,39
55148-04
20 24 x 1,5 37 32 14 4 0,52
Fixing brackets in chrome-plated steel:
These brackets allow elements to be fixed to flat or slightly convex surfaces and permit expansion.
Ø
11
Inside Ø of fixing = Ø Tube
P/N.
Tube Ø A B P/N. in Weight
(mm) (mm) (mm) pack (kg)
55140-10
6.5/6.8 11 22 10 0,02
55140-99
6.5/6.8 11 22 100 0,20
55141-10
8 12 23 10 0,03
55141-99
8 12 23 100 0,30
55142-10
10.2 12 25 10 0,04
Ø 5
55142-99
10.2 12 25 100 0,40
55143-10
16 15 30 10 0,05
55143-99
16 15 30 100 0,50
HEATING ELEMENTS FOR INDUSTRIAL OVENS
Heat-resistant stainless steel sheathed elements for industrial ovens and drying cabinets up to 300°C.
Heating by natural convection (air) or radiation
(solids).
Supply voltage: 230V single phase. Connection by M6 threaded terminals and M6 ground terminal.
M6
100
C
A
TUBULAR ELEMENTS FOR HOTPLATES
Stainless-steel sheathed element in a flat circular shape to heat solids up to 300°C by conduction (2 heating stages from
1000W upwards). Supply voltage : 230V single phase.
Connection by flat terminals with calliper.
Accessories :
Clips for models 4501-01 (Weight 0,040 kg)
P/N. 4501-08 - 2 holes, 86 mm between centres
P/N. 4501-09 - 2 holes, 138 mm between centres
P/N.
Power A B C Weight
+5 -10% (mm) (mm) (mm) (kg)
4501-20
1000 W 272 173 125 0,180
4501-21
1250 W 302 218 145 0,200
4501-22
1500 W 356 218 155 0,220
Ø Ø 124
P/N.
Power Ø H Weight Fig.
+5 -10% (mm) (mm) (kg)
4501-01
500 W 109 60 0,160 A
4501-02
1000 W 145 75 0,400 B
4501-03
1400 W 180 75 0,600 B
4501-04
2000 W 220 75 0,700 B
SQUARE-SECTION HEATING ELEMENTS
Especially suited to heat flat and cylindrical surfaces, their square cross-section allows a large area of contact with the object to be heated. This enables large transfers of heat and high temperatures (max. 700°C on the heating element).
Sheathed elements are available either straight or shaped to your requirements (minimum bend radius = 19 mm)
Tubes of 5x5 or 7,1x7,1 section are in stainless steel.
Connection at one end by 60cm cable with earth wire protected by metal braid.
HT seals.
The heating element is retained in a groove.
HL
L
Metallic braid
15mm maxi.
Ø 12mm maxi
HL = heating length
Load 2 W/cm
2
P/N.
Power Voltage Section L HL
+5 -10%single phase (mm) (mm) (mm)
26680-21 250 W 230 V 5X5 690 640
26680-22 500 W 230 V 5X5 1290 1250
26681-21 250 W 230 V 7,1X7,1 490 450
26681-22 500 W 230 V 7,1X7,1 940 900
26681-23 750 W 230 V 7,1X7,1 1380 1340
26681-24 1000 W 230 V 7,1X7,1 1840 1800
26681-25 1500 W 230 V 7,1X7,1 2720 2680
10
Load 4 W/cm
2
P/N.
Power Voltage Section L HL
+5 -10%single phase (mm) (mm) (mm)
26680-41
250 W 230 V 5x5 360 320
26680-42
500 W 230 V 5x5 665 625
26680-43
750 W 230 V 5x5 1040 1000
26681-41
1000 W 230 V 5x5 1290 1250
26681-42
250 W 230 V 7,1x7,1 381 230
26681-43
500 W 230 V 7,1x7,1 584 450
26681-44
750 W 230 V 7,1x7,1 762 670
26681-45
1000 W 230 V 7,1x7,1 965 900
26681-46
1500 W 230 V 7,1x7,1 1371 1350
26681-47
2000 W 230 V 7,1x7,1 1854 1800
26681-48
2500 W 230 V 7,1x7,1 2743 2300
Load 6 W/cm
2
P/N.
Power Voltage Section L HL
+5 -10%single phase (mm) (mm) (mm)
26680-61
250 W 230 V 5x5 250 210
26680-62
500 W 230 V 5x5 460 420
26680-63
750 W 230 V 5x5 665 625
26681-61
250 W 230 V 7,1x7,1 190 150
26681-62
500 W 230 V 7,1x7,1 381 300
26681-63
750 W 230 V 7,1x7,1 457 450
26681-64
1000 W 230 V 7,1x7,1 660 600
26681-65
1500 W 230 V 7,1x7,1 965 900
26681-66
2000 W 230 V 7,1x7,1 1270 1200
26681-67
2500 W 230 V 7,1x7,1 1540 1500
Website : http://www.vulcanic.com E-mail : [email protected]
FLUIDS HEATING
Screw plug immersion heaters
VULCALOY flange immersion heaters
Flange immersion heaters
Clamp flange immersion heaters
Ceramic core elements
ATEX screw plug and flange immersion heaters
Removable immersion heaters Drum heaters
Fluorated tank bottom heaters
Fluid circulation heaters
Heating hoses
Website : http://www.vulcanic.com
E-mail : [email protected]
11
SELECTING AN IMMERSION HEATER
APPLICATION
:
Electric immersion heaters are suited to heat up fluids (liquids and gas) by natural (static fluids) or forced convection
(fluids in circulation). They are designed to heat up trough heating elements (pins, monotubes or ceramic cores) in direct contact with the fluid to be heated. Heating elements layout enables the optimization of heat transfers.
R
EQUIREMENTS:
Immersion heater requirements ?
• Type of fluid ?
• Volume of liquid to be heated ?
• Start temperature (before heating) (t
1
) ?
• Target temperature. (t
2
) ?
• Heating time ?
• Pressure ?
• Available space
(Internal and external)
• Mounting interface
Insulation
Thickness
• With or without control
• With or without safety probes ?
Power requirements ?
Required temperature t
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
t
2
Time required for heating
S
OLUTIONS :
See table page 13
•
Suitable materials
(
Heating elements, flanges...)
•
Specific load
Liquid (Static)
Water
Specific load
10 W/cm 2 Max
Oil 2 W/cm 2 Max
Other liquids contact us.
•
Power of the immersion heater
•
Type of immersion heater
Pressure
Atmospheric
15 bar Max
50 bar Max
Over 50 bar
Type of immersion heaters
Removable, screw plug or flange
Screw plug or flange
Flange
Contact us
Pch
(power to heat)
+ Pth
(thermal losses) =
P total power requirements (kW)
Power requirements?
• Weight of liquid :
• Specific heat :
• Start temperature :
• Target temperature:
• Heating time : m (kg)
Cp (kcal/kg
x
°C) t
1 t
2
(°C)
(°C)
T (hour)
Pch
(kW)
= m
x
Cp
x
(t2 - t1)
x
1,2
860
x
T
V = π x Ø
2
/4 x H
Ø = Internal diameter(dm)
V
H = Height of liquid (dm)
V = l x L x H
L = length (dm) l = Width (dm)
H = Height of liquid (dm)
Weight (kg)
m = V
x
ρ
Volume (dm3)
Specific heat (kcal/kg°C)
Density (kg/dm3)
ρ
Paraffins
Mineral oil
Water
Glycol
Acetic acid
Formic acid
Hydrocloric acid
Sulphuric acid
0,88
0,9
1
1,1
1,1
1,2
1,2
1,8
Cp
0,52
0,5
1
0,67
0,51
0,39
0,60
0,33
Thermal losses ?
• Vessel surface area: S (m 2 )
• Room temperature :
• Target temperature : t ta (°C)
2
(°C)
• Exchange coefficient : K (kcal/h
x
m 2
x °
C)
• Thickness of insulation :(mm)
S
Exchange surface (m
2
)
S = (π x Ø x H) + (π x Ø2/4)
Ø = External temperature (m)
H = Height of tank (m)
Pth =
S
x
(t2 - ta)
x
K
860
K
Exchange factor (kcal/h x m
2 x °C)
Thickness of insulation
S = [ 2 x H x ( l + L )] + ( l x L )
L = Tank’s length (m) l = Tank’s width (m)
H = Tank’s height (m)
External underground tank
External sheltered tank - wind
≤
10 km/h without 25 mm 50 mm 100 mm
9
30
External underground tank - wind
≤
45 km/h 30
1,7
2,1
2,3
1
1,1
1,2
0,55
0,59
0,61
External underground tank - wind
≤
90 km/h 45 2,9 2,5 1
12
CAUTION :
An inappropriate immersion heater may result in :
-
Excessive Heating time
: too low power.
Too short heating time
: electric installation over dimensioned.
-
Alteration or even destruction of the fluid to be heated
: The fluid doesn’t withstand the power load of the heater (W/cm
2
).
-
Destruction of the immersion heater
: The material of the heater doesn’t fit with the fluid to be heated. The heater gets quickly corroded.
Website : http://www.vulcanic.com
E-mail : [email protected]
•
Suitable materials
(
Heating elements, flanges...)
•
Specific load
•
Power of the immersion heater
•
Type of immersion heater
SELECTING AN IMMERSION HEATER
SELECTING SUITABLE SHEATHED MATERIALS
•
The recommendations in this table are only indicative and do not involve the responsability of Vulcanic
.
The customer must verify the suitability of the material chosen with the thermal process.
x = not suitable = Possible under certain conditions
WATER
Fluids to be heated
DIN number (For food and beverage applications, contact us)
Softened water
Boric water
Desalinated water
Deionised water
Distilled water
Hydrochloric sodium
Seawater
Swimming-bath water
Treated water
Process water TH
≤
10
Process water 10 < TH < 25
Process water
OILS
Animal oil
Lubricant
Mineral oil (max. 90°C)
Plant oil(200°C)
Drilling oil
ACIDS
Acetic acid
5 to 20% < 20°C
20 to 100% < 20°C
5 to 50% < 100°C
5 to 50% and boiling 120°C
Hydrochloric acid (HCl)
Citric acid
< 50% < 40°C
< 50% and boiling
Formic acid
< 25% < 90°C
10 to 90% < 90°C
Oxalic acid
< 40% < 75°C
< 90% < 100°C
Phosphoric acid
< 45% < 100°C
≤ 100°C and boiling
Sulphuric acid
< 3% < 20°C
≥
3% < 20% < 50°C
> 10% < 50°C
< 40% < 20°C
≥
50%
≤
70% All Temp.
≤
80%
≤
20°C
ALCALINE BATHS
Bath lubrication
Alcali or Anodic
Electrolytic
Phosphoric baths
Paint
Soap + water (In solution)
Caustic soda
< 50% < 50°C
< 70% < 60°C
< 50% < 110°C
> 50% > 100°C
HIGH VISCOSITY LIQUIDS
Asphalt
Wax (Hot water bath)
Heavy fuel
Soldering
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
=
recommended
Welding
x x x x x x x x x x
Carbon Scoured Stainless Stainless 904L Incoloy Incoloy PTFE
Steel copper steel 321 steel 316 Vulcaloy 800 825
1.4541
1.4404
1.4539
1.4876
2.4858
E235+N
x x
SFCu
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Website : http://www.vulcanic.com
E-mail : [email protected]
13
H
Sealing glands
• Plastic
• nickel plated bross
Control thermostats, thermocouples
• Control and / or
• Safety cut-outs
B
Fluid Temp. < 110°C - B = 0 (no offset)
Fluid Temp > 110°C - 60 < B < 450 mm
SELECTING AN IMMERSION HEATER
ELECTRICAL
CONNECTIONS
Junction boxes
• Polyamide
• Painted steel
• Stainless steel
• Aluminium
Terminals
• Threaded terminals • Terminal with hole
• Braid wires
Sealing
Waterproof sealing WP
+
OFFSET
A
Screw plug
Material
• Stainless steel
• Carbon steel
• Brass
Diameter
• 1’’1/4
• 1’’ 1/2
• 2’’
• 2’’ 1/2
• M45x200
• M77x200
Joints
• Welded
• Brazed
Seal
Material
• KLINGERSIL seal
• Metallo-plastic
NH
NON HEATING
LENGTH
HEATING
AREA
30
Flange
Materials
• Stainless steel
• Carbon steel
Nominal diameter
• DN 40 to DN 500
Nominal pressure
• PN 10 to PN 65
Form facing
• FF (Flat Face)
• RF (Raised Face)
• DIJ (Double Interlocking Joint)
• SIJ (Simple Interlocking Joint)
Joints
• Welded or brazed
Pocket for temperature sensor:
• Bulb of thermostat safety cut out
• Thermocouple K or J
• PT 100 probe
Pocket for safety sensor welded on the heating element:
• Bulb of control thermostat
• Thermocouple K or J
• PT 100 probe
The heating length must be totally immersed
Heating bundle
Quantity of heating elements 1 up to 198
Heating elements material
• Carbon steel • Copper • Stainless steel 904L, 1.4539
• Stainless steel 321, 1.4541
• Stainless steel 316L, 1.4404
• Incoloy 800, 1.4878
• Incoloy 825, 2.4858
Heating element diameter
• Ø 8 mm • Ø 10,2 mm • Ø 16 mm
Heating elements types :
Single pin • double pins • Monotubes
or or
14
Website : http://www.vulcanic.com
E-mail : [email protected]
SELECTING AN IMMERSION HEATER
1’’1/4 BSPP - 1’’1/2 BSPP - ISO M45X200 SCREW PLUG HEATER SPECIFICATIONS
TYPE
2300
Connections
M4 - Threaded terminal M4
M5 - Threaded terminal M5
M6 - Threaded terminal M6
BW - Threaded terminal
SCREW PLUG
MAXIMUM PRESSURE
Ø Thread 1’’1/4 1’’1/2 or M45x200 M45x200
JUNCTION BOX
Without control thermostat
With control thermostat
CONNECTIONS - COUPLING
Brazed joint
Welded joint
Ø Heating elements
15 bar
20 bar
H1 A1
-
15 bar
20 bar
Q1 G1
Q2 K2 G2
15 bar
20 bar
H1 A1
-
Sealing
6,8 mm
8 mm
10,2 mm
Resin WP+
M4 M6 BW
M4 M6 BW
-
Resin WP+
-
M4 BW
M4 M5 BW
Resin WP+
-
M4 BW
M4 M5 BW
Coupling
Single phase (Parallel, Series), 3 phases (Star, Delta)
OFFSET - MAXI TEMPERATURE
Without offset B = 0
Offset B = 60 mm
Offset B = 120 mm Brazed joint
Offset B = 120 mm Welded joint
SCREW PLUG
Ø Thread
Width across flats (mm)
Material
110°C
200°C
250°C
300°C
110°C
200°C
250°C
300°C
110°C
200°C
250°C
300°C
1’’1/4 1’’1/2 or M45x200 M45x200
60 60 60
Carbon steel - Stainless steel - Copper brass
HEATING ELEMENTS
Material
Ø (mm)
Qty
Z2 316L/DIN 1.4404
Z6 321/DIN 1.4541
Incoloy 800/DIN 1.4876
Incoloy 825/DIN 2.4858
6,8
X
1 to 3
8
X
X
X
X
8
X
X
X
X
1 to 3
10,2
X
X
X
X
8
X
X
X
X
1 to 3
10,2
X
X
X
X
Copper
Carbon steel
X X X X
X
X X
X
Sheath treatement
Without - Scoured - Scoured passivated - Electropolished
Dimensions (mm)
A Maxi 1900
A Mini
without thermowell
80
A Mini
with thermowell
150
Tolerance on dimensions A
LC Mini
(Heating length)
40
NC Mini
(Non heating length)
40
Ø Maxi
bundle
37
1900
80
150
40
40
37
1900
80
150
3000
100
200
-2% +0 with mini -10 mm
40 60
40 40
42 42
1900
80
150
40
40
42
3000
100
200
60
40
42
See range of junction boxes pages 42-43
Brazed or welded joint
Width across flats
Ø Thread
Electrical parameters
Specific load - W/cm
2
Maximum current - A
16
Maximum voltage - V
400
Depending on customer application
16 16 26 / 45 16
400 400 500 400
26 / 45
500
POCKET (Option)
Dimensions (mm) Material
Ø Thermostat temperature sensor
T Maxi (Thermostat or temperature sensor)
Stainless steel
6 or 8
A - 30
NH +10 + Bulb length
T Mini (Thermostat)
T Mini (Temperature sensor)
Temperature measurement device (Fluid)
Sensor PT100
Safety sensor on heating element
NH + 30
Thermostat
Sensor PT100
Thermocouple TC J or TC K
Sensor PT100
Website : http://www.vulcanic.com
Ø Maxi
Bundle
E-mail : [email protected]
15
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG HEATERS WITH OFFSET FOR WATER AND OIL
FROST PROTECTION
16
Q2 IP44
P/n.
2216
-xx
P/n.
3216
-xx
Control thermostat -20/+40°C P/n.
9030-71
External setting button
Ø Screw thread
Q2 IP54
P/n.
2217
-xx
P/n.
3217
-xx
Control thermostat -20/+40°C P/n.
Internal setting button
Pocket for thermostat sensor
9030-71
B =
60 mm
NH
Gasket supplied
T = A - 30
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
Junction box
(See on pages 42-43)
Type
IP
Thermostat setting
Material
Cable gland
Q2
44
External
Q2
54
Internal
Polyamide
P ≤ 3kW 1 CG ISO20
P > 3kW 1 CG ISO20 + 1 CG ISO25
-20/+40°C
1 Change over contact - 16A / 230V
Control thermostat
WATER FROST PROTECTION
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
2
3
4,5
6
230-1P
230-1P
400-3P
400-3P
5
5
5
5
M45 x 200
2
3
4,5
6
OIL FROST PROTECTION
230-1p
230-1P
400-3P
400-3P
3 Heating elements
5
5
5
5
Screw plug
A
(mm)
300
480
670
960
300
480
670
960
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
M45 x 200
2
3
2
3
230-1P
230-1P
230-1p
230-1P
1
1,7
1
1,7
A
(mm)
1160
1160
1160
1160
NH
(mm)
40
40
40
40
40
40
40
40
Ø8 -
Incoloy 825
- Without treatment
Copper brass - Without treatment -
Brazed
P/N.
P/N.
2216-50
2216-51
2216-52
2216-53
3216-50
3216-51
3216-52
3216-53
2217-50
2217-51
2217-52
2217-53
3217-50
3217-51
3217-52
3217-53
NH
(mm)
40
40
40
40
Ø8 -
Stainless steel 316L
- Without treatment
Carbon steel - Without treatment -
Brazed
P/N.
P/N.
2216-60
2216-61
3216-60
3216-61
2217-60
2217-61
3217-60
3217-61
• See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
Ø Ext = 42 mm
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT OIL UP TO 95°C
Without electrical box
P/n.
2114
-xx
P/n.
3114
-xx
Q1 IP54
P/n.
2115
-xx
P/n.
3115
-xx
Without control thermostat
Q2 IP44 Q2 IP54
P/n.
2116
-xx P/n.
2117
-xx
P/n.
3116
-xx P/n.
3117
-xx
Control thermostat 0/100°C
Ø Screw thread
K2 IP44
P/n.
2118
-xx
P/n.
3118
-xx
K2 IP54
P/n.
P/n.
2119
3119
-xx
-xx
Control thermostat 30/80°C with safety cut-out 110°C
Pocket for thermostat sensor
G2 IP66
P/n.
2120
-xx
P/n.
3120
-xx
Control thermostat 30/80°C with safety cut-out 110°C
Junction box
(See on pages 42-43)
STATIC OIL
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
1
1,5
2
3
230-1P
230-1P
230-1P
230-1P
2
2
2
2
A
(mm)
M45
X200
1
1,5
2
3
230-1P
230-1P
230-1P
230-1P
2
2
2
2
CIRCULATING OIL (speed mini = 2m/s)
3 Heating elements
370
540
700
1040
Screw plug
370
540
700
1040
NH
Gasket supplied
Ø Ext = 42 mm
Type
IP
Thermostat setting
T = A-30
A
-2% +0 with mini -10mm
NH
= Non heating length
Without Q1 Q2
Without 54 44
Without Without External
Q2
54
Internal
K2
44
External
K2
54
Internal
G2
66
Internal
Material
Cable gland
Control thermostat
Without Polyamide Alu.
Without P
≤
3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25
Without
0/100°C 30/80°C
1 Change over contact 3 Contacts - 20A / 400V
16A / 230 V Safety 110°C reset manual
Ø8 -
Stainless steel 316L
- Without treatment
Carbon steel - Without treatment -
Brazed
P/N.
P/N.
P/N.
P/N.
P/N.
NH
(mm)
40
40
40
40
40
40
40
40
P/N.
P/N.
2114-01 2115-01 2116-01 2117-01 2118-01 2119-01 2120-01
2114-02 2115-02 2116-02 2117-02 2118-02 2119-02 2120-02
2114-03 2115-03 2116-03 2117-03 2118-03 2119-03 2120-03
2114-04 2115-04 2116-04 2117-04 2118-04 2119-04 2120-04
3114-01 3115-01 3116-01 3117-01 3118-01 3119-01 3120-01
3114-02 3115-02 3116-02 3117-02 3118-02 3119-02 3120-02
3114-03 3115-03 3116-03 3117-03 3118-03 3119-03 3120-03
3114-04 3115-04 3116-04 3117-04 3118-04 3119-04 3120-04
Ø8 -
Stainless steel 316L
- Without treatment
Carbon steel - Without treatment -
Brazed
Ø Screw Power (kW) Voltage Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
2
3
4,5
6
230-1P
230-1P
400-3P
400-3P
5
5
5
5
M45 X 200
2
3
4,5
6
230-1P
230-1P
400-3P
400-3P
5
5
5
5
• See optional accessories on page 56
Website : http://www.vulcanic.com
A
(mm)
300
480
670
960
300
480
670
960
NH
(mm)
40
40
40
40
40
40
40
40
P/N.
P/N.
P/N.
P/N.
P/N.
P/N.
P/N.
2114-06 2115-06 2116-06 2117-06 2118-06 2119-06 2120-06
2114-07 2115-07 2116-07 2117-07 2118-07 2119-07 2120-07
2114-08 2115-08 2116-08 2117-08 2118-08 2119-08 2120-08
2114-09 2115-09 2116-09 2117-09 2118-09 2119-09 2120-09
3114-06 3115-06 3116-06 3117-06 3118-06 3119-06 3120-06
3114-07 3115-07 3116-07 3117-07 3118-07 3119-07 3120-07
3114-08 3115-08 3116-08 3117-08 3118-08 3119-08 3120-08
3114-09 3115-09 3116-09 3117-09 3118-09 3119-09 3120-09
E-mail : [email protected]
17
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG WITH OFFSET TO HEAT OIL UP TO 200°C
Without electrical box
P/n.
2214
-xx
P/n.
3214
-xx
Q1 IP54
P/n.
2215
-xx
P/n.
3215
-xx
Without control thermostat
Q2 IP44 Q2 IP54
P/n.
2216
-xx P/n.
2217
-xx
P/n.
3216
-xx P/n.
3217
-xx
Control thermostat 50/300°C
Ø Screw Thread
K2 IP44
P/n.
2218
-xx
P/n.
3218
-xx
K2 IP54
P/n.
2219
-xx
P/n.
3219
-xx
Control thermostat 50/300°C
Pocket for thermostat sensor
G2 IP66
P/n.
2220
-xx
P/n.
3220
-xx
Control thermostat
50/300°C
18
Junction box
(See on pages 42-43)
B = 60
NH
Type
IP
Thermostat setting
Gasket supplied
T = A-30
A
-2% +0 with mini - 10mm
B
= Offset -
NH
= Non heating length
Without Q1 Q2
Without 54 44
Without Without External
Q2
54
Internal
K2
44
External
Ø Ext = 42 mm
K2
54
Internal
G2
66
Internal
Material
Cable gland
Without Polyamide Alu.
Control thermostat
Without P ≤ 3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25
Without
50/300°C
1 Change over contact
16A / 230V
STATIC OIL
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load
Thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
1
1,5
2
3
230-1P
230-1P
230-1P
230-1P
2
2
2
2
A
(mm)
M45 X 200
1
1,5
2
3
230-1P
230-1P
230-1P
230-1P
CIRCULATING OIL SPEED MINI = 2m/s
2
2
2
2
3 Heating elements
370
540
700
1040
Screw plug
370
540
700
1040
Ø8 -
Stainless steel 316L
- Without treatment
Carbon steel - Without treatment -
Welded
P/N.
P/N.
P/N.
P/N.
P/N.
NH
(mm)
40
40
40
40
40
40
40
40
P/N.
P/N.
2214-01 2215-01 2216-01 2217-01 2218-01 2219-01 2220-01
2214-02 2215-02 2216-02 2217-02 2218-02 2219-02 2220-02
2214-03 2215-03 2216-03 2217-03 2218-03 2219-03 2220-03
2214-04 2215-04 2216-04 2217-04 2218-04 2219-04 2220-04
3214-01 3215-01 3216-01 3217-01 3218-01 3219-01 3220-01
3214-02 3215-02 3216-02 3217-02 3218-02 3219-02 3220-02
3214-03 3215-03 3216-03 3217-03 3218-03 3219-03 3220-03
3214-04 3215-04 3216-04 3217-04 3218-04 3219-04 3220-04
Ø Screw Power
(kW)
Voltage Load
Thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
2
3
4,5
6
230-1P
230-1P
400-3P
400-3P
5
5
5
5
M45 X 200
2
3
4,5
6
230-1P
230-1P
400-3P
400-3P
5
5
5
5
• See optional accessories on page 56
Website : http://www.vulcanic.com
A
(mm)
300
480
670
960
300
480
670
960
Ø8 -
Stainless steel 316L
- Without treatment
Carbon steel - Without treatment -
Welded
P/N.
P/N.
P/N.
P/N.
P/N.
NH
(mm)
40
40
40
40
40
40
40
40
P/N.
P/N.
2214-06 2215-06 2216-06 2217-06 2218-06 2219-06 2220-06
2214-07 2215-07 2216-07 2217-07 2218-07 2219-07 2220-07
2214-08 2215-08 2216-08 2217-08 2218-08 2219-08 2220-08
2214-09 2215-09 2216-09 2217-09 2218-09 2219-09 2220-09
3214-06 3215-06 3216-06 3217-06 3218-06 3219-06 3220-06
3214-07 3215-07 3216-07 3217-07 3218-07 3219-07 3220-07
3214-08 3215-08 3216-08 3217-08 3218-08 3219-08 3220-08
3214-09 3215-09 3216-09 3217-09 3218-09 3219-09 3220-09
E-mail : [email protected]
SCREW PLUG IMMERSION HEATERS
ISO M45X200 SCREW PLUG TO HEAT OIL FROM 110°C UP TO 200°C
Ø Screw Thread
Screw immersion heater without offset
Without junction box
Without pocket
P/n.
2045
-xx
NH
Gasket supplied
A
-2% +0 with mini -10mm
Ø Screw Thread
Screw immersion heater with offset
Gasket supplied
NH
Without junction box
Without pocket
P/n.
2046
-xx
P/n.
2146
-xx
B = 60
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
3 Heating elements
Ø10,2 - Coated
carbon steel
Screw plug
STATIC OIL UP TO 110°C (screw immersion heater without offset)
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
A
(mm)
NH
(mm)
Coated carbon steel -
Brazed
P/N.
M45 x 200
1
1,5
2
3
230/400
230/400
230/400
230/400
2
2
2
2
315
450
590
860
30
30
30
30
STATIC OIL UP TO 200°C (screw immersion heater with offset B = 60)
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
A
(mm)
NH
(mm)
1,5
2
230/400
230/400
2
2
450
590
30
30
M45 x 200
1,5
3
4,5
230/400
230/400
230/400
2
2
2
460
865
1260
70
85
85
2045-01
2045-02
2045-03
2045-04
P/N.
2046-02
2046-03
2146-01
2146-02
2146-03
• Junction box on option, see on pages 42-43 • See optional accessories on page 56
1’’1/4 BSPP SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 95°C
Ø Screw Thread
Ø Ext
= 42 mm
Ø Ext
= 42 mm
Gasket
Without junction box
Without pocket
P/n.
2045
-xx
NH
A
-2% +0 with mini -10mm
NH
= Non heating length
2 Heating elements
Screw plug
Ø Thread Power
(kW)
Voltage Load screw
+5/-10% (V) (W/cm
2
)
1’’1/4
BSPP
0,75
230-1P
1
1,5
2
230-1P
230-1P
230-1P
3
230-1P
5
5
5
5
5
A
(mm)
205
250
400
500
750
NH
(mm)
30
30
30
30
30
Ø6,8 -
Stainless steel 321
- Without treatment
Coated carbon steel -
Brazed
P/N.
2041-01
2041-02
2041-03
2041-04
2041-05
• Junction box option, see P/N 9621-02 and P/N 9621-10 pages 43 • See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
Ø Ext = 22
19
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 95°C
20
Without electrical box
P/n.
2114
-xx
P/n.
3114
-xx
Q1 IP54
P/n.
2115
-xx
P/n.
3115
-xx
Without control thermostat
Q2 IP44 Q2 IP54
P/n.
2116
-xx P/n.
2117
-xx
P/n.
3116
-xx P/n.
3117
-xx
Control thermostat 0/100°C
K2 IP44
P/n.
2118
-xx
P/n.
3118
-xx
K2 IP54
P/n.
P/n.
2119
3119
-xx
-xx
Control thermostat 30/80°C with safety cut-out 110°C
G2 IP66
P/n.
2120
-xx
P/n.
3120
-xx
Control thermostat 30/80°C with safety cut-out 110°C
Ø Screw Thread Pocket for thermostat sensor
NH
Gasket supplied
T = A-30
A
-2% +0 with mini -10mm
NH
= Non heating length
Ø Ext
= 42 mm
WATER
Junction box
(See on pages 42-43)
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load
Thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
2
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
10
10
10
10
9
9
M45 x 200
2
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
10
9
9
10
10
10
Type
IP
Thermostat setting
Material
Cable gland
A
(mm)
170
230
330
430
600
750
170
230
330
430
600
750
Without Q1
Without 54
Q2
44
Q2
54
K2
44
K2
54
G2
66
Without Without External Internal External Internal Internal
Without Polyamide Alu.
Control thermostat
Without P ≤ 3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25
Without
0/100°C
1 change over contact
16A / 230V
30/80°C
3 Contacts - 20A / 400V
Safety cut-out 110°C (manual reset)
Ø8 -
Stainless steel 316L
- Without treatment
Copper brass - Without treatment -
Brazed
NH
(mm)
40
40
40
40
40
40
40
40
40
40
40
40
P/N.
P/N.
P/N.
P/N.
P/N.
P/N.
P/N.
2114-10 2115-10 2116-10 2117-10 2118-10 2119-10 2120-10
2114-11 2115-11 2116-11 2117-11 2118-11 2119-11 2120-11
2114-12 2115-12 2116-12 2117-12 2118-12 2119-12 2120-12
2114-13 2115-13 2116-13 2117-13 2118-13 2119-13 2120-13
2114-14 2115-14 2116-14 2117-14 2118-14 2119-14 2120-14
2114-15 2115-15 2116-15 2117-15 2118-15 2119-15 2120-15
3114-10 3115-10 3116-10 3117-10 3118-10 3119-10 3120-10
3114-11 3115-11 3116-11 3117-11 3118-11 3119-11 3120-11
3114-12 3115-12 3116-12 3117-12 3118-12 3119-12 3120-12
3114-13 3115-13 3116-13 3117-13 3118-13 3119-13 3120-13
3114-14 3115-14 3116-14 3117-14 3118-14 3119-14 3120-14
3114-15 3115-15 3116-15 3117-15 3118-15 3119-15 3120-15
• See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 95°C
POTABLE WATER CONTAINED IN A METAL TANK
Type
IP
Thermostat setting
Junction box
(See on pages 42-43)
Material
Cable gland
Without Q1
Without 54
Q2
44
Q2
54
K2
44
K2
54
G2
66
Without Without External Internal External Internal Internal
Without Polyamide Alu.
Control thermostat
Without P
≤
3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25
Without
0/100°C
1 change over contact
16A / 230V
30/80°C
3 Contacts - 20A / 400V
Safety cut-out 110°C (manual reset)
Ø8 -
Incoloy 825
- Without treatment
3 Heating elements
Screw plug
Copper brass - Without treatment -
Brazed
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
2
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
6
7
8
11
10
10
A
(mm)
470
380
470
470
600
690
NH
(mm)
M45 x 200
2
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
6
7
8
11
10
10
470
380
470
470
600
690
100
3114-16 3115-16 3116-16 3117-16 3118-16 3119-16 3120-16
100
3114-17 3115-17 3116-17 3117-17 3118-17 3119-17 3120-17
100
3114-18 3115-18 3116-18 3117-18 3118-18 3119-18 3120-18
100
3114-19 3115-19 3116-19 3117-19 3118-19 3119-19 3120-19
100
3114-20 3115-20 3116-20 3117-20 3118-20 3119-20 3120-20
100
3114-21 3115-21 3116-21 3117-21 3118-21 3119-21 3120-21
POTABLE WATER CONTAINED IN AN ENAMELLED TANK (heating elements insulated from the screw)
Type Without Q1 Q2 Q2 K2 K2 G2
IP
Thermostat setting
P/N.
100
2114-16 2115-16 2116-16 2117-16 2118-16 2119-16 2120-16
100
2114-17 2115-17 2116-17 2117-17 2118-17 2119-17 2120-17
100
2114-18 2115-18 2116-18 2117-18 2118-18 2119-18 2120-18
100
2114-19 2115-19 2116-19 2117-19 2118-19 2119-19 2120-19
100
2114-20 2115-20 2116-20 2117-20 2118-20 2119-20 2120-20
100
2114-21 2115-21 2116-21 2117-21 2118-21 2119-21 2120-21
Without
Without
P/N.
54
Without
P/N.
44
External
P/N.
54
Internal
P/N.
44
External
P/N.
54
Internal
P/N.
66
Internal
Junction box
(See on pages 42-43)
Material
Cable gland
Without Polyamide Alu.
Control thermostat
Without P ≤ 3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25
Sans
0/100°C
1 change over contact
16A / 230V
30/80°C
3 Contacts - 20A / 400V
Safety cut-out 110°C (manual reset)
3 Heating elements
Ø8 -
Incoloy 825
- Without treatment
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
M45 x 200
2
3
4,5
6
7,5
9
2
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
6
7
8
11
10
10
6
7
8
11
10
10
NH
(mm)
100
100
100
100
100
100
100
100
100
100
100
100
A
(mm)
470
380
470
470
600
690
470
380
470
470
600
690
P/N.
-
-
-
-
-
-
-
-
-
-
-
-
P/N.
Copper brass - Without treatment -
Brazed
P/N.
P/N.
P/N.
P/N.
P/N.
2115-35 2116-35 2117-35 2118-35 2119-35 2120-35
2115-36 2116-36 2117-36 2118-36 2119-36 2120-36
2115-37 2116-37 2117-37 2118-37 2119-37 2120-37
2115-38 2116-38 2117-38 2118-38 2119-38 2120-38
2115-39 2116-39 2117-39 2118-39 2119-39 2120-39
2115-40 2116-40 2117-40 2118-40 2119-40 2120-40
3115-35 3116-35 3117-35 3118-35 3119-35 3120-35
3115-36 3116-36 3117-36 3118-36 3119-36 3120-36
3115-37 3116-37 3117-37 3118-37 3119-37 3120-37
3115-38 3116-38 3117-38 3118-38 3119-38 3120-38
3115-39 3116-39 3117-39 3118-39 3119-39 3120-39
3115-40 3116-40 3117-40 3118-40 3119-40 3120-40
• See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
21
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT AGGRESSIVE LIQUIDS UP TO 95°C
22
Without electrical box
P/n.
2114
-xx
P/n.
3114
-xx
Q1 IP54
P/n.
2115
-xx
P/n.
3115
-xx
Without control thermostat
Q2 IP44 Q2 IP54
P/n.
2116
-xx P/n.
2117
-xx
P/n.
3116
-xx P/n.
3117
-xx
Control thermostat 0/100°C
Ø Screw thread
K2 IP44
P/n.
2118
-xx
K2 IP54
P/n.
2119
-xx
P/n.
3118
-xx P/n.
3119
-xx
Control thermostat 30/80°C
Pocket for thermostat sensor
G2 IP66
P/n.
2120
-xx
P/n.
3120
-xx
Control thermostat 30/80°C
NH
= Non heating length
Junction box
(See on pages 42-43)
NH
Gasket supplied
Ø Ext
= 42 mm
Type
IP
Thermostat setting
Material
Cable gland
T = A-30
A
-2% +0 with mini -10mm
Control thermostat
Without
Without
Q1
54
Q2
44
Q2
54
K2
44
K2
54
G2
66
Without Without External Internal External Internal Internal
Without Polyamide Alu.
Without P
≤
3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25
Without
0/100°C
1 change over contact
16A / 230V
30/80°C
3 Contacts - 20A / 400V
Safety cut out 110°C manual reset
AGGRESSIVE AQUEOUS LIQUIDS (chlorinated water)
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
A
(mm)
NH
(mm)
P/N.
P/N.
Ø8 -
Incoloy 825
- Without treatment
Stainless steel - Without treatment -
Welded
P/N.
P/N.
P/N.
P/N.
P/N.
1’’1/2
BSPP
M45 x 200
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
6
7
10
10
10
DEMINERALIZED LIQUIDS
3 Heating elements
380
470
470
600
690
Screw plug
Ø Screw Power
(kW)
Voltage Specific load thread
+5/-10% (V) (W/cm
2
)
A
(mm)
1’’1/2
BSPP
M45 x 200
3
4,5
6
7,5
9
230-1P
230-1P
400-3P
400-3P
400-3P
0,75
230-1P
3
230-1P
4,5
400-3P
400-3P
6
7,5
9
400-3P
400-3P
0,75
230-1P
3
4,5
230-1P
400-3P
6
7,5
9
400-3P
400-3P
400-3P
6
7
10
10
10
4
10
11
11
10
9
4
10
11
11
10
9
230
230
330
430
600
750
380
470
470
600
690
230
230
330
430
600
750
40
40
40
40
40
40
40
40
40
40
NH
(mm)
40
40
40
40
40
40
40
40
40
40
40
40
2114-28 2115-28 2116-28 2117-28 2118-28 2119-28 2120-28
2114-29 2115-29 2116-29 2117-29 2118-29 2119-29 2120-29
2114-30 2115-30 2116-30 2117-30 2118-30 2119-30 2120-30
2114-31 2115-31 2116-31 2117-31 2118-31 2119-31 2120-31
2114-32 2115-32 2116-32 2117-32 2118-32 2119-32 2120-32
3114-28 3115-28 3116-28 3117-28 3118-28 3119-28 3120-28
3114-29 3115-29 3116-29 3117-29 3118-29 3119-29 3120-29
3114-30 3115-30 3116-30 3117-30 3118-30 3119-30 3120-30
3114-31 3115-31 3116-31 3117-31 3118-31 3119-31 3120-31
3114-32 3115-32 3116-32 3117-32 3118-32 3119-32 3120-32
P/N.
P/N.
Ø8 -
Stainless steel 316L
- Without treatment
Stainless steel - Without treatment -
Welded
P/N.
P/N.
P/N.
P/N.
P/N.
2114-22 2115-22 2116-22 2117-22 2118-22 2119-22 2120-22
2114-23 2115-23 2116-23 2117-23 2118-23 2119-23 2120-23
2114-24 2115-24 2116-24 2117-24 2118-24 2119-24 2120-24
2114-25 2115-25 2116-25 2117-25 2118-25 2119-25 2120-25
2114-26 2115-26 2116-26 2117-26 2118-26 2119-26 2120-26
2114-27 2115-27 2116-27 2117-27 2118-27 2119-27 2120-27
3114-22 3115-22 3116-22 3117-22 3118-22 3119-22 3120-22
3114-23 3115-23 3116-23 3117-23 3118-23 3119-23 3120-23
3114-24 3115-24 3116-24 3117-24 3118-24 3119-24 3120-24
3114-25 3115-25 3116-25 3117-25 3118-25 3119-25 3120-25
3114-26 3115-26 3116-26 3117-26 3118-26 3119-26 3120-26
3114-27 3115-27 3116-27 3117-27 3118-27 3119-27 3120-27
• See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
SCREW PLUG IMMERSION HEATERS
ISO M45x200 SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 110°C
Ø Screw thread
Without junction box
Without pocket
P/n.
2045
-xx
P/n.
2145
-xx
NH
= Non heating length
NH
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
A
(mm)
M45 x 200
1
2
3
3
4,5
6
6
9
12
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
4
4
4
4
4
4
4
4
4
A
(mm)
180
320
450
460
660
860
865
1260
1650
M45 x 200 3
4
6
1
2
230/400
230/400
230/400
230/400
230/400
5
5
5
5
5
170
300
440
600
860
Gasket supplied
30
30
40
60
70
30
30
85
85
85
30
30
30
70
NH
A
-2% +0 with mini -10mm
Ø10,2 -
Stainless steel 316L
- Scoured passivated
Coated carbon steel -
Brazed
P/N.
(mm)
NH
(mm)
2045-11
2045-12
2045-13
2145-11
2045-14
2045-15
2145-12
2145-13
2145-14
Ø8 -
Stainless steel 316L
- Scoured passivated
Copper brass - Without treatment -
Brazed
P/N.
2045-71
2045-72
2045-73
2045-74
2045-75
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
M45 x 200
1
2
3
4,5
6
230/400
230/400
230/400
230/400
230/400
8
8
8
8
8
A
(mm)
130
215
300
425
550
NH
(mm)
30
30
30
30
30
Ø8 -
Copper
- Scoured passivated
Copper brass - Without treatment -
Brazed
P/N.
2045-20
2045-21
2045-22
2045-23
2045-24
• Junction box option, see on pages 42-43 • See optional accessories on page 56
ISO M45x200 SCREW PLUG WITH OFFSET TO HEAT AQUEOUS LIQUIDS UP TO 200°C
Ø Ext
= 42 mm
Ø Screw thread
Without junction box
Without pocket
P/n.
2046
-xx
Gasket supplied
NH
B = 60
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
M45 x 200
2
3
4,5
230/400
230/400
230/400
4
4
4
A
(mm)
320
450
680
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
NH
(mm)
Ø10,2 -
Stainless steel 316L
- Scoured passivated
Coated carbon steel -
Brazed
P/N.
30
30
30
2046-12
2046-13
2046-14
• Junction box option, see on pages 42-43 • See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
Ø Ext
= 42 mm
23
SCREW PLUG IMMERSION HEATERS
1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT POTABLE WATER OR HEAT PUMP
12 108 20 15
Ø Screw thread
Pocket for thermostat sensor
Gasket supplied
NH
Capot IP44
P/n.
2048
-xx Control thermostat 30/75°C with safety cut out 98°C
P/n.
2049
-xx Control thermostat 30/85°C with safety cut out 110°C
140 A
-2% +0 with mini -10mm
NH
= Non heating length
Junction box
(See pages 42-43)
IP
Material
Cable gland
Control thermostat
3 Heating elements
Screw plug
Ø Screw Power
(kW)
Voltage Coupling Load thread
+5/-10% (V) (W/cm
2
)
1’’1/2
BSPP
2
3
4,5
6
7,5
9
12
230/400 Star
230/400 Star
230/400 Star
230/400 Star
230/400 Star
230/400 Star
400-3P Delta
6,2
9,4
11
10,7
10,4
10,2
11,5
A
(mm)
250
250
350
450
550
650
750
NH
(mm)
50
50
100
100
100
100
100
44
Polyamide
1 CG ISO20
30/75°C 30/80°C
3 Contacts - 20A / 400V 3 Contacts - 20A / 400V
Safety cut out 98°C manual reset Safety cut out 110°C manual reset
Ø8,5 -
Incoloy 825
- Without treatment
Stainless steel - Without treatment -
Brazed
P/N.
P/N.
2048-01
2048-02
2048-03
2048-04
2048-05
2048-06
2048-07
2049-01
2049-02
2049-03
2049-04
2049-05
2049-06
2049-07
M45 x 200
230/400 Star
230/400 Star
230/400 Star
230/400 Star
230/400 Star
230/400 Star
400-3P Delta
6,2
9,4
11
10,7
10,4
10,2
11,5
250
250
350
450
550
650
750
50
50
100
100
100
100
100
• See optional accessories on page 56
TANK BOTTOM IMMERSION HEATERS ISO M45 AND M77X200 TO HEAT AQUEOUS LIQUIDS
UP TO 110°C
Screw thread
2
3
4,5
6
7,5
9
12
2048-11
2048-12
2048-13
2048-14
2048-15
2048-16
2048-17
2049-11
2049-12
2049-13
2049-14
2049-15
2049-16
2049-17
3 Heating elements
Ø8 -
Copper
- Scoured
3 or 6 heating elements in spring shape
Screw plug
Copper brass -
Brazed
Ø Screw Power
(kW)
Voltage Load A Øext thread
+5/-10% (V) (W/cm
2
) (mm) (mm)
P/N.
Øext
3 Heating elements
Ø8 -
Stainless steel 316L
Scoured passivated
Stainless steel -
Brazed Screw plug
Ø Screw Power
(kW)
Voltage Load A Øext thread
+5/-10% (V) (W/cm
2
) (mm) (mm)
P/N.
Thread screw plug (mm)
Ø Thread B C
M45 19 57
M77 30 80
M45 x 200
2
4,5
3
6
7,5
9
12
230/400 8
230/400 8
230/400 8
230/400 8
230/400 8
230/400 8
230/400 8
60 132
4300-01
72 180
4300-02
65 140
4300-03
75 180
4300-04
90 240
4300-05
110 240
4300-06
180 240
4300-07
M45 x 200
M45 x 200
2
3
230/400 2
230/400 2
55 270
4300-11
55 340
4300-12
6 Heating elements
Screw plug
Ø10,2 -
Copper
- Scoured
Copper brass -
Brazed
Ø Screw Power
(kW)
Voltage Load A Øext thread
+5/-10% (V) (W/cm
2
) (mm) (mm)
P/N.
6 Heating elements
Ø10,2 -
Stainless steel 316L
Scoured passivated
Stainless steel -
Brazed Screw plug
Ø Screw Power
(kW)
Voltage Load A Øext thread
+5/-10% (V) (W/cm
2
) (mm) (mm)
P/N.
M77x 200
15
18
24
230/400 8
230/400 8
230/400 8
100 300
4300-61
120 300
4300-62
140 300
4300-63
M77x 200
M77x 200
4
6
230/400 2
230/400 2
55 280
4300-51
100 300
4300-52
• Junction box option, see on pages 42-43
• See optional accessories on page 56
24
Website : http://www.vulcanic.com
E-mail : [email protected]
SCREW PLUG IMMERSION HEATERS
2’’ BSPP - 2’’1/2 BSPP - ISO M77x200 SCREW IMMERSION HEATER SPECIFICATIONS
TYPE
2300
Connections
M4 - Threaded terminal M4
M5 - Threaded terminal M5
M6 - Threaded terminal M6
FIL - Threaded terminal
SCREW PLUG Ø Thread
MAXIMUM PRESSURE
Brazed joint (up to 200°C)
Welded joint (up to 300°C)
2’’
15 bar
25 bar
2’’1/2
15 bar
25 bar
M77
15 bar
25 bar
JUNCTION BOX
Without control thermostat
With control thermostat
CONNECTION
COUPLING
H1 - A2
G2 - K2
H1 - A2 - A3
G2
Ø Heating elements
Sealing
8
Connections
M4
FIL
Coupling
10,2 8 10,2 16 8 10,2
M5
-
M4
FIL
Resine WP+160
M5
FIL
M6
-
M4
FIL
M5
FIL
Single phase (Parallel, Series), 3 phases (Star, Delta)
16
M6
-
OFFSET - MAXI TEMPERATURE
Ø Heating elements
Without offset B = 0mm
With offset B = 60mm
Offset B = 120mm Brazed joint
Offset B = 120mm Welded joint
Offset B = 225mm Welded joint
SCREW PLUG
Ø Thread
Across flats
Material
8
110°C
10,2
200°C
250°C
300°C
-
8
110°C
10,2
200°C
250°C
300°C
-
16
110°C
200°C
250°C
300°C
400°C
8
110°C
10,2
200°C
250°C
300°C
-
2’’ 2’’1/2
95 95
Carbon steel - Stainless steel - Copper brass
M77
95
16
110°C
200°C
250°C
300°C
400°C
HEATING ELEMENTS
Material
Ø 8 10,2 8 10,2 16 8 10,2 16
Qty 1 to 6 1 to 3 1 to 6 1 to 6 1 to 3 1 to 6 1 to 6 1 to 3
Z2 316L/DIN 1.4404
X X X X X X X X
Z6 321/DIN 1.4541
X X X X X X X X
Incoloy 800/DIN 1.4876
X
Incoloy 825/DIN 2.4858
X
X
X
X
X
Stainless steel
Vulcaloy 904L/DIN 1.4539
Copper X
X
X
X X
X
X
X X X
X
X
X
X
X
See range of junction boxes pages 42-43
Brazed or welded joint
Width across flats
Ø Thread
Sheath Treatement
Without - Scoured - Scoured passivated - Electropolished
Dimensions (mm)
A Maxi 1900 3000 1900 3000 3000 1900 3000 3000
A Mini
without pocket
80
A Mini
with pocket
150
Width across flats A
100
200
80
150
100
200
150
200
80
150
100
200
150
200
LC Mini
NC Mini
(Heating length)
(Non heating length)
40
40
60
40
40
40
-2% +0 with mini -10mm
60 90 40
40 60 40
60
40
90
60
Ø Maxi
bundle
55
Distance between spacers :
400
55
650
70
400
70 70 70
650 1000 400
70 70
650 1000
Electrical parameters
Specific load - W/cm
2
Depending on customer application
Maximum current - A
16 26 / 45 16 26 / 45 60 16 26 / 45 60
Maximum voltage - V
400 500 400 500 750 400 500 750
POCKET (Option)
Dimensions (mm) Material
Ø Thermostat temperature sensor
T Maxi (Thermostat or tempearture sensor)
T Mini (Thermostat)
T Mini (Temperature sensor)
Temperature measurement device (Fluid)
Safety sensor on heating element
Ø
Stainless steel
6 or Ø8 central position - Ø6 peripheral position
A - 30
NH + 10 + Bulb length
NH + 30
Thermostat or sensor PT100
Thermocouple TC J or TC K
Ø Maxi
Bundle
Website : http://www.vulcanic.com
E-mail : [email protected]
25
SCREW PLUG IMMERSION HEATERS
ISO M77x200 SCREW PLUG TO HEAT OIL UP TO 110°C
With double pins
Ø Screw thread
With single pins
Without junction box
Without pocket
P/n.
2477
-xx
P/n.
2077
-xx
NH
3 Heating elements
Screw plug
With single heating pins
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
M77 x 200
0,33
400-1P
0,5
400-1P
0,66
400-1P
1
400-1P
0,7
0,7
0,7
0,7
With single heating pins M77 x 200
1
2
3
4,5
6
9
12
230/400
230/400
230/400
230/400
230/400
230/400
230/400
2
2
2
2
2
2
2
A
(mm)
315
445
580
860
180
305
460
670
870
1250
1650
Gasket supplied
A
-2% +0 with mini -10mm
NH
= Non heating length
Ø10,2 - Coated
Carbon steel
NH
(mm)
50
50
50
50
50
50
50
30
30
30
30
Coated carbon steel -
P/N.
2477-51
2477-52
2477-53
2477-54
2077-00
2077-01
2077-02
2077-03
2077-04
2077-05
2077-06
Brazed
•Junction box option, see on pages 42-43 • See optional accessories on page 56
ISO M77x200 SCREW PLUG TO HEAT OIL UP TO 200°C
Ø Screw thread
Ø Ext = 70 mm
Maxi
26
Without junction box
Without pocket
P/n.
2078
-xx
B = 60
NH
Gasket supplied
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
3 Heating elements in double pin
Screw plug
Ø Screw Power
(kW)
Voltage Load thread
+5/-10% (V) (W/cm
2
)
M77 x 200
2
3
4,5
6
9
12
230/400
230/400
230/400
230/400
230/400
230/400
2
2
2
2
2
2
A
(mm)
315
460
670
870
1250
1650
Ø10,2 - Coated
Carbon steel
Coated carbon steel -
Brazed
P/N.
NH
(mm)
50
50
50
50
50
50
2078-01
2078-02
2078-03
2078-04
2078-05
2078-06
•Junction box option, see on pages 42-43 • See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
Ø Ext = 70 mm
Maxi
Power
(kW)
Voltage Load
+5/-10% (V) (W/cm
2
)
3
4,5
6
9
12
230/400
230/400
230/400
230/400
230/400
4
4
4
4
4
A
(mm)
300
430
550
800
1050
NH
(mm)
50
50
50
50
50
P/N.
2177-71
2177-72
2177-73
2177-74
2177-75
Power
(kW)
Voltage Load
+5/-10% (V) (W/cm
2
)
3
4,5
6
8
9
12
15
18
20
24
30
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400-3P
8
8
8
8
8
8
8
8
8
8
8
A
(mm)
170
225
295
385
420
545
670
850
880
1100
1305
NH
(mm)
50
50
50
50
50
50
50
50
50
50
50
P/N.
2077-77
2077-78
2077-79
2077-80
2077-81
2077-82
2077-83
2077-84
2077-85
2077-86
2077-87
P/N.
-
-
2077-88
-
2077-89
2077-90
-
2077-91
-
2077-92
-
SCREW PLUG IMMERSION HEATERS
ISO M77x200 AND 2’’1/2 BSPP SCREW PLUG TO HEAT WATER
OR AQUEOUS LIQUIDS UP TO 110°C
Ø Screw thread
4 W/cm
2
3 Heating elements
Screw plug
Ø
Screw thread
Power
(kW)
Voltage Load
+5/-10% (V) (W/cm
2
)
3
4,5
6
9
12
8 W/cm 2
230/400
230/400
230/400
230/400
230/400
4
4
4
4
4
3 Heating elements
Screw plug
Ø
Screw thread
300
430
550
800
1050
Without junction box
Without pocket
P/n.
2077
-xx
P/n.
2177
-xx
P/n.
2477
-xx
Ø16 -
Stainless steel 316L
Scoured passivated
Copper brass - Without treatment -
Brazed
M77 x 200
A
(mm)
NH
(mm)
P/N.
Power
(kW)
Voltage Load
+5/-10% (V) (W/cm
2
)
3
4,5
6
8
9
12
15
18
20
24
30
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400-3P
8
8
8
8
8
8
8
8
8
8
8
A
(mm)
170
225
295
385
420
545
670
850
880
1100
1305
NH
5 W/cm
2
Gasket supplied
A
-2% +0 with mini -10mm
NH
= Non heating length
3 Heating elements
Screw plug
Ø
Screw thread
Ø Ext =
70 mm Maxi
Ø16 -
Stainless steel 316L
- Scoured passivated
Coated carbon steel -
Brazed
M77 x 200 2’’1/2 BSPP
Power
(KW)
Voltage Load
+5/-10% (V) (W/cm
2
)
A
(mm)
NH
(mm)
P/N.
NH
(mm)
P/N.
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
NH
(mm)
2177-71
2177-72
2177-73
2177-74
2177-75
3
4,5
6
9
12
Ø16 -
Incoloy 825
- Without treatment
Copper brass - Without treatment -
Brazed
M77 x 200 2’’1/2 BSPP
230/400
230/400
230/400
230/400
230/400
5
5
5
5
5
250
360
460
670
870
10 W/cm 2
3 Heating elements
Screw plug
Ø
Screw thread
70
70
70
70
70
P/N.
P/N.
Power
(kW)
Voltage Load
+5/-10% (V) (W/cm
2
)
2077-11
2077-12
2077-13
2077-14
2077-15
50
50
50
50
50
2077-51
2077-52
2077-53
2077-54
2077-55
Ø16 -
Incoloy 825
Copper brass - Without treatment -
Brazed
M77 x 200
A
(mm)
NH
(mm)
P/N.
2077-77
2077-78
2077-79
2077-80
2077-81
2077-82
2077-83
2077-84
2077-85
2077-86
2077-87
-
-
2077-88
-
2077-89
2077-90
-
2077-91
-
2077-92
-
20
24
30
35
4
6
8
10
12
15
18
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400-3P
400-3P
10
10
10
10
10
10
10
10
10
10
10
200
260
330
400
460
560
660
750
880
1070
1240
50
50
50
50
50
50
50
50
50
50
50
2477-60
2477-61
2477-62
2477-63
2477-64
2477-65
2477-66
2477-67
2477-68
2477-69
2477-70
•Junction box option, see on pages 42-43 • See optional accessories on page 56
ISO M77x200 SCREW PLUG WITH OFFSET TO HEAT WATER OR AQUEOUS LIQUIDS
UP TO 200°C
Ø Screw thread
Without junction box
Without pocket
P/n.
2078
-xx
B = 60
Gasket supplied
NH
A
-2% +0 with -10mm
B
= Offset-
NH
= Non heating length
3 Heating elements
Screw plug
Ø16 -
Stainless steel 316L
- Scoured passivated
Coated carbon steel -
Brazed
Ø Screw Power (kW) Voltage Load
Thread
+5/-10% (V) (W/cm
2
)
M77 x 200
3
4,5
6
9
12
230/400
230/400
230/400
230/400
230/400
5
5
5
5
5
A
(mm)
250
360
460
670
870
NH
(mm)
70
70
70
70
70
P/N.
2078-11
2078-12
2078-13
2078-14
2078-15
•Junction box option, see on pages 42-43 • See optional accessories on page 56
Website : http://www.vulcanic.com
E-mail : [email protected]
Ø Ext =
70 mm Maxi
27
SCREW PLUG IMMERSION HEATERS
Screw plug heater without offset
Ø Screw thread
Pocket for temperature sensor
Without junction box
With pocket
P/n.
2277
-xx
P/n.
2477
-xx
Screw plug heater with offset
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
NH
= Non heating length
Ø Screw thread
Pocket for temperature sensor
Ø Ext =
70 mm Maxi
28
Without junction box
With pocket
P/n.
2278
-xx
B =
60 mm
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
< 110°C Liquid temperature
Screw plug heater
3 Heating elements
Screw plug
Pocket (center of bundle)
Ø Screw Power
(kW)
Voltage Load
Thread
+5/-10% (V) (W/cm
2
)
OIL HEATING
M77 x 200
1
2
3
4,5
6
7,5
9
230/400
230/400
230/400
230/400
230/400
230/400
230/400
2
2
2
2
2
2
2
AQUEOUS LIQUIDS HEATING
9
12
15
18
3
4,5
6
230/400
230/400
230/400
230/400
230/400
230/400
230/400
4
4
4
4
4
4
4
A
(mm)
220
400
570
820
1070
1320
1570
300
450
560
820
1200
1320
1520
M77 x 200
6
9
12
15
18
230/400
230/400
230/400
230/400
230/400 8
8
8
8
8
295
420
545
670
850
20
24
30
35
4
6
9
12
15
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400 - 3P
12
12
400 - 3P 12
12
12
12
12
12
12
210
260
350
440
520
670
780
960
1100
NH
(mm)
50
50
50
50
50
50
50
50
50
50
50
50
70
70
70
70
70
70
70
70
70
50
50
50
50
50
50
50
T
(mm)
145
145
355
355
505
505
505
145
145
355
355
355
140
190
280
300
300
335
400
480
550
145
145
355
355
355
505
505
Without offset
Ø16 -
Stainless steel 316L
Scoured passivated
Ø16 -
Incoloy 825
Without treatment
Stainless steel -
Welded
Without treatment
Copper brass -
Brazed
Without treatment
Stainless steel -
Welded
Without treatment
P/N.
Internal Ø = 8,5 mm
P/N.
P/N.
2277-11
2277-12
2277-13
2277-14
2277-15
2277-16
2277-17
2277-31
2277-32
2277-33
2277-34
2277-35
2277-36
2277-37
2277-80
2277-81
2277-82
2277-83
2277-84
•Junction box option, see on pages 42-43 • See optional accessories on page 56
2278-85
2278-86
2278-87
2278-88
2278-89
2477-11
2477-12
2477-13
2477-14
2477-15
2477-16
2477-17
2477-18
2477-19
T
(mm)
150
300
300
410
530
660
780
230
300
300
410
600
660
760
145
145
355
355
355
Ø Ext =
70 mm Maxi
< 200°C
Offset B = 60
Ø16 -
Stainless steel 316L
Scoured passivated
Stainless steel -
Welded
Without treatment
P/N.
2278-11
2278-12
2278-13
2278-14
2278-15
2278-16
2278-17
2278-31
2278-32
2278-33
2278-34
2278-35
2278-36
2278-37
2278-80
2278-81
2278-82
2278-83
2278-84
Website : http://www.vulcanic.com
E-mail : [email protected]
Pocket for temperature sensor
SCREW PLUG IMMERSION HEATERS
ISO M77x200 AND 2’’1/2 BSPP SCREW PLUG WITH REMOVABLE MONOTUBES AND CONTROL
TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 200°C
Ø Screw thread Pocket for temperature sensor
Screw plug heater without offset
With junction box
With pocket
A3 IP55
P/n.
2079
THERMOPLONGEURS SUR BRIDES
Screw plug heater with offset
135 mm
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
NH
= Non heating length
Ø Screw thread
Pocket for temperature sensor
With junction box
With pocket
A3 IP55
P/n.
2179
-xx
Control thermostat 50/300°C
135 mm
B =
60 mm
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
Removable monotubes Ø 16 mm mounted in pockets Ø 19 mm
Welded pockets
3 M on ot ub es
6 M on ot ub es
3
6
9
12
15
1
2
3
AQUEOUS LIQUIDS OR OIL HEATING
Junction box
(see on pages 42-43)
Cable gland
Control thermostat
Ø Screw Thread
Liquid temperature
Screw plug heaters
Screw plug material
Removable monotubes mounted in pockets
Type
IP
Material
Power (kW) Voltage Load
+5/-10% (V) (W/cm
2
)
A
(mm)
NH
(mm)
T
(mm)
230-1P
230-1P
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
2
2
2
2
2
2
2
2
345
640
950
490
950
1370
1870
2250
50
50
50
50
50
50
50
50
100
350
500
270
500
710
960
1150
• See optional accessories on page 56
A3
55
Aluminium
P
≤
3kW 1 CG ISO20 P > 3kW 1 CG ISO20 + 1 CG ISO25
<110°C
Without offset
50/300°C - 1 Change over contact - 16A / 230V
M77x200 2’’1/2 BSPP
<200°C <110°C <200°C
Offset B = 60 Without offset Offset B = 60
Stainless steel - Without treatment-
Welded
Ø19 -
Stainless steel 316L
- Scoured passivated
P/N.
P/N.
Stainless steel - Without treatment-
Welded
Ø19 -
Stainless steel 316L
- Scoured passivated
P/N.
P/N.
2079-31
2079-32
2079-33
2079-34
2079-35
2079-36
2079-37
2079-38
2179-31
2179-32
2179-33
2179-34
2179-35
2179-36
2179-37
2179-38
2079-51
2079-52
2079-53
2079-63
2079-64
2079-65
2079-66
2079-67
2179-51
2179-52
2179-53
2179-63
2179-64
2179-65
2179-66
2179-67
Website : http://www.vulcanic.com
E-mail : [email protected]
29
SCREW PLUG IMMERSION HEATERS
PETITES PUISSANCES
ISO M77x200 SCREW PLUG WITH CONTROL THERMOSTAT TO HEAT OIL OR AQUEOUS
LIQUIDS UP TO 200°C
Ø Screw thread
Pocket for temperature sensor
Screw plug heater without offset
A3 IP55
P/n.
2377
-xx
P/n.
2378
-50/54
Control thermostat 50/300°C
Screw plug heater with offset
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
NH
= Non heating length
Ø Screw thread
Pocket for temperature sensor
Ø Ext =
70 mm Maxi
30
A3 IP55
P/n.
2378
-xx
Control thermostat 50/300°C
Junction box
Control thermostat
Liquid temperature
Screw plug heater
M77 x 200 4,5
6
7,5
9
3 Heating elements
Screw plug
Ø Screw Power (kW) Voltage Load
Thread
OIL HEATING
+5/-10% (V) (W/cm
2
)
230-1P 2
1
2
3
230-1P
230-1P
2
2
400-3P
400-3P
400-3P
400-3P
2
2
2
2
A
(mm)
220
400
570
820
1070
1320
1570
M77 x 200
3
4,5
6
9
12
15
18
6
9
12
15
18
4
6
9
12
15
20
24
30
35
230-1P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
4
4
4
4
4
4
4
8
8
8
8
8
400-3P 12
400-3P 12
400-3P 12
400-3P 12
400-3P 12
400-3P 12
400-3P 12
400-3P 12
400-3P 12
• See optionnal accessories on page 56
Website : http://www.vulcanic.com
300
450
560
820
1200
1320
1520
295
420
545
670
850
210
260
350
440
520
670
780
960
1100
50
50
50
50
50
50
50
50
50
50
50
50
70
70
70
70
70
70
70
70
70
NH
(mm)
50
50
50
50
50
50
50
145
145
355
355
505
505
505
145
145
355
355
355
140
190
280
300
300
335
400
480
550
145
145
355
355
355
505
505
B =
60 mm
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
B
= Offset-
NH
= Non heating length
Type A3 - IP55 - Aluminium
50/300°C - 1 Change over contact - 20A / 230V
< 110°C
Without offset
< 200°C
Offset B = 60
T
(mm)
Ø16 -
Stainless steel 316L
Scoured passivated
Ø16 -
Incoloy 825
Without treatment
Stainless steel -
Welded
Without treatment
Copper brass -
Brazed
Without treatment
Stainless steel -
Welded
Without treatment
P/N.
P/N.
P/N.
Ø16 -
Stainless steel 316L
Scoured passivated
Stainless steel -
Welded
Without treatment
T
(mm)
P/N.
Ø Ext =
70 mm Maxi
2377-31
2377-32
2377-33
2377-34
2377-35
2377-36
2377-37
2377-41
2377-42
2377-43
2377-44
2377-45
2377-46
2377-47
2377-80
2377-81
2377-82
2377-83
2377-84
2378-50
2378-51
2378-52
2378-53
2378-54
2377-91
2377-92
2377-93
2377-94
2377-95
2377-96
2377-97
2377-98
2377-99
230
300
300
410
600
660
760
145
145
355
355
355
150
300
300
410
530
660
780
2378-11
2378-12
2378-13
2378-14
2378-15
2378-16
2378-17
2378-31
2378-32
2378-33
2378-34
2378-35
2378-36
2378-37
2378-40
2378-41
2378-42
2378-43
2378-44
E-mail : [email protected]
SCREW PLUG IMMERSION HEATERS
PETITES PUISSANCES
2’’ 1/2 SCREW PLUG WITH CONTROL THERMOSTAT TO HEAT OIL OR AQUEOUS LIQUIDS UP
TO 200°C
Ø Screw thread
Pocket for temperature sensor
Screw plug heater without offset
A3 IP55
P/n.
2323
-xx
P/n.
2322
-85/89
P/n.
2321
-xx
Control thermostat 50/300°C
Screw plug heater with offset
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
NH
= Non heating length
Ø Screw thread
Pocket for temperature sensor
Ø Ext =
70 mm Maxi
A3 IP55
P/n.
2278
-xx
P/n.
2322
-xx
P/n.
2324
-xx
Control thermostat 50/300°C
Junction box
Control thermostat
Liquid temperature
Screw plug heater
3 Heating elements
Screw plug
Ø Screw Power (kW) Voltage Load thread
+5/-10% (V) (W/cm
2
)
OIL HEATING
2” 1/2
1
2
3
4,5
6
7,5
9
230-1P
230-1P
230-1P
400-3P
400-3P
400-3P
400-3P
AQUEOUS LIQUIDS HEATING
3
230-1P
400-3P
4,5
6
9
400-3P
400-3P
12
15
18
400-3P
400-3P
400-3P
2
2
2
2
2
2
2
4
4
4
4
4
4
4
2” 1/2
6
9
12
15
18
400-3P
400-3P
400-3P
400-3P
400-3P
8
8
8
8
8
4
6
9
12
15
20
24
30
35
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
12
12
12
12
12
12
12
12
12
A
(mm)
220
400
570
820
1070
1320
1570
295
420
545
670
850
300
450
560
820
1200
1320
1520
210
260
350
440
520
670
780
960
1100
NH
(mm)
T
(mm)
• See optional accessories on page 56
Website : http://www.vulcanic.com
50
50
50
50
50
50
50
50
50
50
50
50
70
70
70
70
70
70
70
70
70
50
50
50
50
50
50
50
145
145
355
355
355
145
145
355
355
505
505
505
300
335
400
480
550
140
190
280
300
145
145
355
355
355
505
505
B =
60 mm
Without
NH
Gasket supplied
T
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
Type A3 - IP55 - Aluminium
50/300°C - 1 Change over contact - 16A / 230V
< 110°C
Without offset
< 200°C
Offset B = 60
Without
Ø Ext =
70 mm Maxi
Ø16 -
Stainless steel 316L
Scoured passivated
Stainless steel -
Welded
Without treatment
P/N.
P/N.
Ø16 -
Incoloy 825
Without treatment
Copper brass -
Brazed
Without treatment
Stainless steel -
Welded
Without treatment
P/N.
P/N.
Ø16 -
Stainless steel 316L
Scoured passivated
Stainless steel -
Welded
Without treatment
T
(mm)
P/N.
P/N.
2323-01
2323-02
2323-03
2323-04
2323-05
2323-06
2323-07
2321-01
2321-02
2321-03
2321-04
2321-05
2321-06
2321-07
2323-31
2323-32
2323-33
2323-34
2321-31
2321-32
2321-33
2321-34
2323-35 2321-35
2323-36 2321-36
2323-37 2321-37
2323-80
2323-81
2323-82
2323-83
2323-84
2321-80
2321-81
2321-82
2321-83
2321-84
2322-85
2322-86
2322-87
2322-88
2322-89
150
300
300
410
530
660
780
230
300
300
410
600
660
760
145
145
355
355
355
2322-11
2322-12
2322-13
2322-14
2322-15
2322-16
2322-17
2322-31
2322-32
2322-33
2322-34
2322-35
2322-36
2322-37
2322-80
2322-81
2322-82
2322-83
2322-84
2324-11
2324-12
2324-13
2324-14
2324-15
2324-16
2324-17
2324-31
2324-32
2324-33
2324-34
2324-35
2324-36
2324-37
2324-80
2324-81
2324-82
2324-83
2324-84
2321-11
2321-12
2321-13
2321-14
2321-15
2321-16
2321-17
2321-18
2321-19
E-mail : [email protected]
31
FLANGE IMMERSION HEATERS
DN 32 TO DN 65 FLANGE IMMERSION HEATERS SPECIFICATIONS
TYPE
FLANGE Norms 1092-1 DN 32
Standard B16.5 NPS 1’’1/4
MAXIMUM PRESSURE
2400
40
1’’1/2
50
2’’
Depending on operating temperature and pressure
65
2’’1/2
Connections
M4 - Threaded terminal M4
M5 - Threaded terminal M5
M6 - Threaded terminal M6
See range of junction boxes on pages 42-43
JUNCTION BOX
Without control thermostat
H1-A1
With control thermostat -
CONNECTION
COUPLING
Ø Heating elements
8
Connections
M4
Sealing
Coupling
Q1-H1-A1
Q2-G2-K2
H1-A2
G2-K2
H1 - A2 - A3
G2 - K2 - A3
8
M4
10,2
M5
8
M4
10,2
M5
8
M4
10,2
M5
Resin WP+160
Single phase (Parallel, Series), 3 phases (Star, Delta)
16
M6
OFFSET - MAXI TEMPERATURE
Ø Heating elements
8
Without offset B = 0mm
110°C
With offset B = 60mm
200°C
Offset B = 120mm
250°C
Offset B = 245mm
-
8
110°C
200°C
300°C
400°C
10,2 8
110°C
200°C
300°C
400°C
10,2 8 10,2
110°C
200°C
300°C
400°C
FLANGE
According norms 1092-1 DN
NP (Nominal pressure) Bar
According standard B16.5 NPS
Class lbs
Form facing
Material
32
1’’1/4
40 50
16 - 20 - 25 - 40 - 63
65
1’’1/2 2’’
150 - 300 - 400
2’’1/2
FF (Flat face) - RF (raised face) SIJ - DIJ
Carbon steel - Stainless steel 304L - 316L
HEATING ELEMENTS
Material
Ø
8 8 10,2
Joint
Brazed Brazed - Welded
8 10,2
Welded
Qty Maxi 1, 2, 3 1, 2, 3 1, 2, 3 3, 6
Z2 316L/DIN 1.4404
X X X X
3
X
X X Z6 321/DIN 1.4541
X
Incoloy 825/DIN 2.4858
X
X Incoloy 800/DIN 1.4876
Carbon steel
Vulcaloy 904L/DIN 1.4539
X
X
X
X
X
X
X
X
8
3, 6
X
X
X
X
10,2
Welded
3
X
X
X
X
16
16
3
X
X
Dimensions (mm)
Sheath treatment
Without - Scoured - Scoured passivated - Electropolished
A Maxi 1900 1900 3000 1900 3000 1900 3000 3000
A Mini
without pocket
80
A Mini
with pocket
150
Tolerance on length A
80
150
100
200
80
150
100
200
80
150
-2% +0 with mini -10mm
100
200
150
200
Ø Maxi
bundle
37 37 42 52 52 67 67 67
Depending on customer application
16 26 / 45 16 26 / 45 16 26 / 45 60
400 500 400 500 400 500 750
Electrical parameters
Specific load - W/cm
2
Maximum current - A
16
Maximum voltage - V
400
POCKET (Option)
Dimensions (mm) Material
Ø Thermostat temperature sensor
T Maxi (Thermostat or temperature sensor)
T Mini (Thermostat)
T Mini (Temperature sensor)
Temperature measurement device
Temperature measurement on heating element
Stainless steel
Ø6 or Ø8 central position - Ø6 peripheral position
A - 30
NH + 10 + Bulb length
NH + 30
Thermostat or sensor PT100
Thermocouple TC J or TC K
DIJ: Double interlocking joint - SIJ: Simple interlocking joint
Brazed (only 1’’1/4)
Welded
Ø Maxi
Bundle
32
Website : http://www.vulcanic.com
E-mail : [email protected]
FLANGE IMMERSION HEATERS
DN 80 AND DN 100 FLANGE IMMERSION HEATERS SPECIFICATIONS
TYPE
2400
Connections
M4 - Threaded terminal M4
M5 - Threaded terminal M5
M6 - Threaded terminal M6
FLANGE Norms 1092-1 DN
Standard B16.5 NPS
80
3’’
100
4’’
See range of junction boxes on pages 42-43
MAXIMUM PRESSURE
Depending on operating temperature and pressure
JUNCTION BOX
Without control thermostat
With control thermostat
CONNECTION
COUPLING
H1 - A2 - A3
G2 - K2 - A3
H1 - A2 - A3
C2
Ø Heating elements
8
Connections
M4
Sealing
Coupling
10,2
M5
16
M6
8
M4
10,2
M5
Resin WP+160
Single phase (Parallel, Series), 3 phases (Star, Delta)
16
M6
OFFSET - MAXI TEMPERATURE
Ø Heating elements
Without offset B = 0mm
With offset B = 60mm
Offset B = 120mm
Offset B = 245mm
8 10,2
110°C
200°C
300°C
400°C
16 8 10,2
110°C
200°C
300°C
400°C
16
FLANGE
According norms 1092-1 DN
80
NP (Nominal pressure) Bar
16 - 20 - 25 - 40 - 50 - 63
According standard B16.5 NPS
Class lbs
Form facing
Material
3’’
150 - 300
100
16 - 20 - 25 - 40 - 50 - 63
4’’
150 - 300
FF (Flat face) - RF (raised face) SIJ - DIJ
Carbon steel - Stainless steel 304L - 316L
HEATING ELEMENTS
Material
Ø
8
Joint
Qty maxi 3, 6, 9
Z2 316L/DIN 1.4404
X
Z6 321/DIN 1.4541
X
Incoloy 825/DIN 2.4858
X
X Incoloy 800/DIN 1.4876
Stainless steel
Vulcaloy 904L/DIN 1.4539
10,2
Welded
3, 6
X
X
X
X
16
3
X
X
X
8
3, 6, 9
X
X
X
X
10,2
Welded
3, 6, 9
X
X
X
16
3, 6
X
X
X
X
X
Dimensions (mm)
Sheath Treatment
Without - Scoured - Scoured passivated - Electropolished
A Maxi 1900
A Mini
without pocket
80
A Mini
with pocket
150
Tolerance on length A
3000
100
200
3000
150
200
1900
80
150
-2% +0 with mini -10mm
3000
100
200
3000
150
200
Ø Maxi
bundle
78 78 78 102 102 102
Electrical parameters
Specific load - W/cm 2
Maximum current - A
16
Maximum voltage - V
400
POCKET (Option)
Dimensions (mm) Material
Ø Thermostat temperature sensor
T Maxi (Thermostat or temperature sensor)
T Mini (Thermostat)
T Mini (Temperature sensor)
Temperature measurement device
Temperature measurement on heating element
Depending on customer application
45
500
60
750
16
400
45
500
Stainless steel
Ø6 or Ø8 central position - Ø6 peripheral position
A - 30
NH + 10 + Bulb length
NH + 150
Thermostat or sensor PT100
Thermocouple TC J or TC K
60
750
DIJ: Double interlocking joint - SIJ: Simple interlocking joint
Ø Maxi
Bundle
Welded joint
Website : http://www.vulcanic.com
E-mail : [email protected]
33
FLANGE IMMERSION HEATERS
DN 80 - 3’’- FLANGE WITH CONTROL THERMOSTAT TO HEAT OIL
OR AQUEOUS LIQUIDS UP TO 200°C
Ø Flange
Flange immersion heater without offset
C1 A3
P/n.
2281
-xx
P/n.
2381
-xx
Control thermostat 50/300°C
NH
155 mm
135 mm 80 mm
Pocket for temperature sensor
T
A
-2% +0 with mini -10mm
Ø Flange
Flange immersion heater with offset
Pocket for temperature sensor
C1
A3
P/n.
2285
-xx
P/n.
2385
-xx
Control thermostat 50/300°C
Junction box (see on pages 42-43)
Cable glands (CG)
Control thermostat
OIL HEATING
3 heating elements
155 mm
Type
IP
Material
NH
135 mm 60 mm
T
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
A3 or C1 according to the power without offset A3 / C1 IP44 - with offset A3 IP55 / C1 IP66
A3 Aluminium or C1 Coated carbon steel
P ≤ 3kW 1 CG ISO20 - P > 3kW 1 CG ISO20 + 1 CG according to the heating power
50/300°C - 1 Change over contact - 16A / 230V
Flange
Ø16 - Coated
Carbon steel
Coated carbon steel -
Welded
DN80 NP16 FS (EN 1092-1)
<110°C
Without
<200°C
B = 60
3’’ 150 lbs RF (Standard B16.5)
<110°C
Without
<110°C
B = 60
P/N.
P/N.
P/N.
P/N.
Liquid temperature
Offset B
Power (kW) Voltage Load
+5/-10% (V) (W/cm
2
)
3
4,5
6
8
9
10
12
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
AQUEOUS LIQUIDS HEATING
3 Heating elements
2
2
2
2
2
2
2
A
(mm)
650
950
1150
1500
1650
1900
2150
NH
(mm)
150
150
150
150
150
150
150
T
(mm)
400
550
650
825
900
1025
1150
2281-11
2281-12
2281-03
2281-04
2281-14
2281-05
2281-15
2285-11
2285-12
2285-03
2285-04
2285-14
2285-05
2285-15
2381-11
2381-12
2381-03
2381-04
2381-14
2381-05
2381-15
2385-11
2385-12
2385-03
2385-04
2385-14
2385-05
2385-15
Flange
Ø16 -
Stainless steel 316L
- Scoured passivated
Stainless steel
304L - Without treatment -
Welded
DN80 NP16 FS (EN 1092-1)
<110°C
Without
<200°C
B = 60
P/N.
P/N.
3’’ 150 lbs RF (Standard B16.5)
<110°C
Without
P/N.
<200°C
B = 60
P/N.
34
Junction box C1
Junction box C1
Liquid temperature
Offset B
Power (kW) Voltage Load
+5/-10% (V) (W/cm
2
)
A
(mm)
NH
(mm)
12
15
18
21
24
3
4,5
6
9
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
4
4
4
4
4
4
4
4
4
400
520
650
900
1150
1400
1650
1875
2150
12
15
18
21
3
4,5
6
9
24
30
36
45
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
8
8
8
8
8
8
8
8
8
8
8
8
275
335
400
525
650
775
900
1020
1150
1390
1650
2020
Website : http://www.vulcanic.com
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
T
(mm)
215
245
275
335
400
465
525
585
650
770
900
1085
275
335
400
525
650
775
900
1010
1150
2281-51
2281-52
2281-53
2281-54
2281-55
2281-56
2281-57
2281-58
2281-59
2285-51
2285-52
2285-53
2285-54
2285-55
2285-56
2285-57
2285-58
2285-59
2381-51
2381-52
2381-53
2381-54
2381-55
2381-56
2381-57
2381-58
2381-59
2281-76
2281-77
2281-78
2281-79
2281-80
2281-81
2281-82
2281-83
2281-84
2281-85
2281-86
2281-87
2285-76
2285-77
2285-78
2285-79
2285-80
2285-81
2285-82
2285-83
2285-84
2285-85
2285-86
2285-87
2381-76
2381-77
2381-78
2381-79
2381-80
2381-81
2381-82
2381-83
2381-84
2381-85
2381-86
2381-87
E-mail : [email protected]
2385-51
2385-52
2385-53
2385-54
2385-55
2385-56
2385-57
2385-58
2385-59
2385-76
2385-77
2385-78
2385-79
2385-80
2385-81
2385-82
2385-83
2385-84
2385-85
2385-86
2385-87
FLANGE IMMERSION HEATERS
DN 100 - 4’’ AND DN 125 - 5 ’’ FLANGE WITH CONTROL THERMOSTAT TO HEAT OIL OR
AQUEOUS LIQUIDS UP TO 200°C
Ø Flange
Pocket for temperature sensor
Flange immersion heater without offset
C1
P/n.
2388
-xx
P/n.
2406
-xx
P/n.
2106
-xx
Control thermostat 50/300°C
Safety cut out 50/300°C
155 mm 80 mm
NH
T
Pocket for safety sensor
A
-2% +0 with mini -10mm
Ø Flange Pocket for temperature sensor
Flange immersion heater with offset
C3 C1
P/n.
2089
-xx
P/n.
2189
-xx
P/n.
2506
-xx
P/n.
2206
-xx
Control thermostat 50/300°C
Safety cut out 50/300°C
Type
Junction box
(See on pages 42-43)
IP
Material
Cable glands (CG)
2 Thermostats
210 mm
155 mm
B
NH
T
Coated carbon steel
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
C1, C3 according to the power
Pocket for safety sensor
IP44 (without offset) IP66 (with offset)
1 CG ISO20 t + 1 CG according selection on page 43
Control
:
50/300°C - 1 Change over contact - 16A / 230V
+
Safety cut out
:
50/300°C - 16A / 230V manual reset
Flange DN100
NP16 FS (EN1092-1) or
4’’
150lbs RF (standard B16.5)
Liquid temperature
Offset B
<110°C
Without
<200°C
B = 60
Flange DN125
NP16 FS (EN1092-1) or
5’’
150lbs RF (standard B16.5)
Liquid temperature
<110°C <200°C
Offset B
Without
B = 60
OIL HEATING
Flange
6 Heating elements
Coated carbon steel -
Welded
Ø16 - Coated
carbon steel
Power (kW)
+5/-10%
Voltage Load A NH T
(V) (W/cm
2
) (mm) (mm) (mm)
P/N.
P/N.
P/N.
P/N.
DN100 4’’ DN100 4’’
Flange
6 Heating elements
Power (kW)
+5/-10%
Voltage Load A NH T
(V) (W/cm
2
) (mm) (mm) (mm)
Coated carbon steel -
Ø16 - Coated
Welded carbon steel
P/N.
P/N.
P/N.
P/N.
DN125 5’’ DN125 5’’
Junction box C3
18
24
30
36
6
9
12
42
48
16
18
21
24
27
6
10
12
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
2
2
2
2
2
2
2
2
650 150 400
2088-11 2388-11 2089-11 2389-11
950 150 550
2088-12 2388-12 2089-12 2389-12
1150 150 650
2088-03 2388-03 2089-03 2389-03
1500 150 825
2088-04 2388-04 2089-04 2389-04
1650 150 900
2088-14 2388-14 2089-14 2389-14
1900 150 1025
2088-05 2388-05 2089-05 2389-05
2150 150 1150
2088-15 2388-15 2089-15 2389-15
2400 150 1275
2088-06 2388-06 2089-06 2389-06
AQUEOUS LIQUIDS HEATING
Flange
6 Heating elements
304L - Without treatment -
Welded
Ø16 -
Stainless steel 316L -
Scoured passivated
Power (kW)
+5/-10%
Voltage Load A NH T
(V) (W/cm
2
) (mm) (mm) (mm)
P/N.
P/N.
P/N.
P/N.
DN100 4’’ DN100 4’’
16
18
21
24
27
6
10
12
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
2
2
2
2
2
2
2
2
650 150 400
2106-01 2406-01 2206-01 2506-01
950 150 550
2106-02 2406-02 2206-02 2506-02
1150 150 650
2106-03 2406-03 2206-03 2506-03
1500 150 825
2106-04 2406-04 2206-04 2506-04
1650 150 900
2106-05 2406-05 2206-05 2506-05
1900 150 1025
2106-06 2406-06 2206-06 2506-06
2150 150 1150
2106-07 2406-07 2206-07 2506-07
2400 150 1275
2106-08 2406-08 2206-08 2506-08
Flange
6 Heating elements
304L - Without treatment -
Welded
Ø16 -
Stainless steel 316L -
Scoured passivated
Power (kW)
+5/-10%
Voltage Load A NH T P/N.
(V) (W/cm
2
) (mm) (mm) (mm)
DN125
P/N.
5’’
P/N.
DN125
P/N.
5’’
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
4
4
4
4
4
4
4
4
4
460 150 275
2188-51 2388-51 2189-51 2389-51
550 150 335
2188-52 2388-52 2189-52 2389-52
650 150 400
2188-53 2388-53 2189-53 2389-53
950 150 525
2188-54 2388-54 2189-54 2389-54
1150 150 650
2188-55 2388-55 2189-55 2389-55
1400 150 775
2188-56 2388-56 2189-56 2389-56
1650 150 900
2188-57 2388-57 2189-57 2389-57
1900 150 1010
2188-58 2388-58 2189-58 2389-58
2150 150 1150
2188-59 2388-59 2189-59 2389-59
24
30
36
42
48
6
9
12
18
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
4
4
4
4
4
4
4
4
4
460 150 275
2106-51 2406-51 2206-51 2506-51
550 150 335
2106-52 2406-52 2206-52 2506-52
650 150 400
2106-53 2406-53 2206-53 2506-53
950 150 525
2106-54 2406-54 2206-54 2506-54
1150 150 650
2106-55 2406-55 2206-55 2506-55
1400 150 775
2106-56 2406-56 2206-56 2506-56
1650 150 900
2106-57 2406-57 2206-57 2506-57
1900 150 1010
2106-58 2406-58 2206-58 2506-58
2150 150 1150
2106-59 2406-59 2206-59 2506-59 Junction box C3
Junction box C3
24
30
36
42
6
9
12
18
48
60
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
8
8
8
8
8
8
8
8
8
8
275 150 215
2188-76 2388-76 2189-76 2389-76
335 150 245
2188-77 2388-77 2189-77 2389-77
400 150 275
2188-78 2388-78 2189-78 2389-78
525 150 335
2188-79 2388-79 2189-79 2389-79
650 150 400
2188-80 2388-80 2189-80 2389-80
775 150 465
2188-81 2388-81 2189-81 2389-81
900 150 525
2188-82 2388-82 2189-82 2389-82
1020 150 585
2188-83 2388-83 2189-83 2389-83
1150 150 650
2188-84 2388-84 2189-84 2389-84
1390 150 770
2188-85 2388-85 2189-85 2389-85
Website : http://www.vulcanic.com
18
24
30
36
6
9
12
42
48
60
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
8
8
8
8
8
8
8
8
8
8
275 150 215
2106-76 2406-76 2206-76 2506-76
335 150 245
2106-77 2406-77 2206-77 2506-77
400 150 275
2106-78 2406-78 2206-78 2506-78
525 150 335
2106-79 2406-79 2206-79 2506-79
650 150 400
2106-80 2406-80 2206-80 2506-80
775 150 465
2106-81 2406-81 2206-81 2506-81
900 150 525
2106-82 2406-82 2206-82 2506-82
1020 150 585
2106-83 2406-83 2206-83 2506-83
1150 150 650
2106-84 2406-84 2206-84 2506-84
1390 150 770
2106-85 2406-85 2206-85 2506-85
Junction box C3
E-mail : [email protected]
35
FLANGE IMMERSION HEATERS
DN 80 - 3’’- DN100 - 4’’- DN 125 - 5’’- FLANGE WITH OFFSET AND REMOVABLE MONOTUBES
TO HEAT WATER OR OIL UP TO 200°C
Ø Flange
Pocket for temperature sensor
A3 IP55
C1 IP66
Control thermostat 50/300°C
155 mm
A3
135 mm B =
60 mm
NH
T
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
Ø Flange
Pocket for temperature sensor
C1
B =
60 mm
NC
T
A
-2% +0 with mini -10mm
B
= Offset -
NH
= Non heating length
Removable monotubes Ø 16 mm mounted in pockets Ø 19 mm
Welded pockets
15
18
20
22
25
3
6
9
12
OIL OR AQUEOUS LIQUIDS HEATING UP TO 200°C
Type
Juction box
(See on pages 42-43)
IP
Material
A3
55
Aluminium
C1
66
Coated carbon steel
Cable gland
P ≤ 3kW 1 PE ISO20 P > 3kW 1PE ISO20 + 1 PE ISO25
Control thermostat
Heating elements
Flange
Qty
Material
50/300°C - 1 Change over contact - 16A / 230V (See optionnal safety cut out on page 44)
6 Monotubes in pocket Ø19 9 Monotubes in pocket Ø19 12 Monotubes in pocket Ø19
Sainless steel 316L
Stainless steel - Without treatment -
Welded
EN (1092-1) Standard B16.5
DN80
PN16 FS
3’’
150lbs RF
Power (kW) Voltage Load NH
+5/-10% (V)
A T
(W/cm
2
) (mm) (mm) (mm)
P/N.
P/N.
Stainless steel 316L Stainless steel 316L
Stainless steel - Without treatment -
Welded
Stainless steel - Without treatment -
Welded
A T
(mm) (mm)
EN (1092-1) Standard B16.5
DN100
PN16 FS
4’’
150lbs RF
P/N.
P/N.
A T
(mm) (mm)
EN (1092-1)
DN125
PN16 FS
P/N.
Standard B16.5
5’’
150lbs RF
P/N.
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
400-3P
2
2
2
2
2
2
2
2
2
50 490 300
50 930 500
50 1370 800
50 1870 1000
50
50
50
50
50
2279-01
2279-02
2279-03
2279-04
2279-41
2279-42
2279-43
2279-44
1050 930
1400 1160
1750 1450
2000 1870
2300 1950
2279-10
2279-12
2279-13
2279-14
2279-15
2279-51
2279-52
2279-53
2279-54
2279-55
1050 930
1300 1160
1550 1370
1700 1450
1850 1640
2100 1870
2279-22
2279-23
2279-24
2279-25
2279-26
2279-27
2279-61
2279-62
2279-63
2279-64
2279-65
2279-66
36
Website : http://www.vulcanic.com
E-mail : [email protected]
FLANGE IMMERSION HEATERS
VULCALOY
®
: 3 POINT DELTA FLANGE TO HEAT SANITARY WATER UP TO 110°C
P/n.
1789
-xx
Without control thermostat
Gasket supplied
Overheat indicator
Quick electrical coupling :
- Star/Delta connector
- Easy connection
- Quick voltage adaptator for heating power up to 24 kW
12 W/cm
2
3 POINT DELTA FLANGE
3 removable Heating elements
Power (kW) Voltage Load
+5/-10% (V) (W/cm
2
)
21
24
30
36
45
3
4,5
6
9
12
15
18
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400 - 3P
400 - 3P
12
12
12
12
12
12
12
12
12
400 - 3P 12
12
12
A
(mm)
240
305
370
500
630
760
900
1000
1150
1400
1650
2050
NH
(mm)
95
95
95
95
95
95
95
95
95
95
95
95
Stainless steel 304L - without treatment
Ø10,2 -
Stainless steel 904L
Without treatment
P/N.
1789-01
1789-02
1789-03
1789-05
1789-06
1789-07
1789-08
1789-09
1789-10
1789-12
1789-14
1789-17
145 mm
Ø 140
NH
A
-2% +0 with mini -10mm
NH
= Non heating length
3 holes Ø 11 on Ø 114 Joint souple
Ø 70 Maxi
CIRCULATING OR STAGNANT
WATER UP TO 110°C/10 bar
Cable gland ISO25
145
Nc 95
A
8 W/cm
2
3 POINT DELTA FLANGE
3 welded Heating elements
Power (kW) Voltage Load A
+5/-10% (V) (W/cm
2
) (mm)
3
4,5
6
9
12
230/400
230/400
230/400
230/400
230/400
15
18
230/400
230/400
21
24
230/400
230/400
30
400 - 3P
36
400 - 3P
45
400 - 3P
8
8
8
8
8
8
8
8
8
8
8
8
240
305
370
500
630
760
900
1000
1150
1400
1650
2050
NH
(mm)
120
120
120
120
120
120
120
120
120
120
120
120
Stainless steel 304L - without treatment
Ø16 -
Incoloy 825
Without treatment
P/N.
1789-51
1789-52
1789-53
1789-55
1789-56
1789-57
1789-58
1789-59
1789-60
1789-62
1789-64
1789-67
ACCESSORIES :
• Welding type swivelling adaptor
Ø Screw thread
(mm)
Material
Ø78 mm
Ø78 mm
Stainless steel
Coated Carbon steel
1789-96
1789-97
Coated steel free flange with bolts M10
P/N.
• Screw type swivelling adaptor
Ø Screw thread
Material
M77x200
2’’1/2 BSPP
M77x200
2’’1/2 BSPP
P/N.
Coated Carbon steel
Coated Carbon steel
Stainless steel
Stainless steel
65
15
1789-98
1789-99
1789-88
1789-89
Coated steel free flange with bolts M10
Delta flange
ISO M77x200 or 2’’1/2
BSPP
Thread M10
80
• Spare parts
Description Material P/N.
Reversible Star/delta connector
Pa6
1789-94
Set of 10 EPDM Gaskets
Spare Junction box with cable gland ISO 25
EPDM
Polyamide
1789-93
1789-90
Website : http://www.vulcanic.com
E-mail : [email protected]
37
FLANGE IMMERSION HEATERS
DN 125 UP TO DN 500 FLANGE IMMERSION HEATERS SPECIFICATIONS
TYPE
2006
FLANGE DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
5’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’
MAXIMUM PRESSURE
JUNCTION BOX
Coated
Carbon steel
without offset B = 0
Coated
Carbon steel
with Offset B > 0
Stainless steel
Protection
CONNECTION COUPLING
Heating elements
Pins Ø10,2 mm
Pins Ø16 mm
Monotubes Ø16 mm
Sealing
Connections
Wiring
OFFSET B
C2
C3
C3
Depending on operationg temperature and pressure
C5
C6
C7
IP66
C6
C7
C7
Threaded M5 M6
Threaded M6
Wire
Resin WP+160
Connection 4mm
2
3 phases (Star, Delta) to 70mm
2
- Copper bar 100mm
2 to 250mm
2
C8
C8
C8
C9
C9
C9
Junction box dimensions L x H x P
C2 = 300x300x120
C3 = 300x300x210
C4 = 380x380x210
C5 = 400x400x120
C6 = 500x500x210
C7 = 500x500x300
C8 = 600x600x210
C9 = 760x760x300
With offset
Cable glands suitable for supply voltage cables and temperature control and safety devices
Without offset
100 mm < B < 450 mm
Depending on liquids, heating temperature, and operating conditions and whether the flange immersion heater is mounted horizontally or vertically,
FLANGE
Material
Carbon steel - Stainless steel 304L - 316L - 316Ti
Flange norm 1092-1
DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
NP Bar NP10 to NP63
Flange Standard B16.5 NPS
Class lbs
5’’ 6’’ 8’’ 10’’ 12’’
150 - 300 - 400 - 600
14’’ 16’’ 18’’ 20’’
Welded
Facing flange
HEATING ELEMENTS
Maxi Qty
Pins
Pins
Monotubes
Ø10,2
Ø16
Ø16
122
Material
Ø Maxi
(Bundle)
DN 150 to 500
Z2 Stainless steel 316L/DIN 1.4404
Z6 Stainless steel 321/DIN 1.4541
Incoloy 800/DIN 1.4876
Incoloy 825/DIN 2.4858
Carbon steel
Stainless steel 904L/DIN 1.4539
Treatment
FF (Flat Face) RF (Raised Face)
GF (Groove face) MF (Male face) FM (Female face)
DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
9 15 27 45 66 78 102 165 174
6
12
9
18
18
36
27
54
39
78
51
102
57
114
90
180
99
198
151 197 245 290 317 362 416 460
Pins
X
X
Ø
10,2 Pins
Ø
16
X
X
X
Monotubes
X
X
Ø
16
X
X
X
X X
Without - Scoured - Scoured passivated - Electropolished
Dimension (mm)
Tolerance on dimensions A
Maxi length = A + B (mm)
A Mini
NH Mini
Specific load - W/cm
2
DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
-2% +0 with mini -10mm
3200mm (Pins Ø10,2 - Ø16) - 2500mm (Monotubes Ø16)
300
60
375
75
500
(Others length on request)
625 750 875
100 125 150 175
Depending on customer application
1000
200
1125
225
1250
250
Maxi Voltage
500 V (Pin Ø10,2 and monotube Ø16) - 750 V (Pin Ø16)
TEMPERATURE CONTROL
AND SAFETY DEVICES
Sensor
RTD PT100
RTD PT100
Mounting
Mounted in pocket
Welded on heating element
Tmini (mm)
NH + 30
NH + 50
Tmaxi (mm)
A - 30
A - 30
Heating elements
Pins
Monotubes or
Thermocouple
Thermocouple
Control Thermostat
Control Thermostat
Mounted in pocket
Welded on heating element
NH + 30
NH + 50
A - 30
A - 30
Mounted in pocket NH + 50 + Lg bulb T maxi = capillary length - 100 - B
Welded on heating element NH + 50 + Lg bulb T maxi = capillary length - 100 - B
Caution
: For gas heating, a thermocouple welded on the heating element is highly recommended
Ø Maxi
Bundle
38
Website : http://www.vulcanic.com
E-mail : [email protected]
FLANGE IMMERSION HEATERS
DN 150 UP TO DN 500 FLANGE TO HEAT OIL AND ACQUEOUS LIQUIDS UP TO 200°C
Ø Flange
2 pockets for temperature control and safety cut out
NH
P/n.
2006-xx
With pins
P/n.
2029-xx
With removable monotubes
B
T = A-50
A
-2% +0 with mini -10mm
B
= Offset
NH
= Non heating length
Removable monotubes Ø 16 mm mounted in pockets Ø 19 mm
Liquid temperature
Flange
Pins Ø16 or monotubes in pockets Ø19 mm
Safety cut out
Control thermostat
Qty Heating elements
Pins
9 pins
18 pins
27 pins
39 pins
51 pins
57 pins
99 pins
Removable monotubes
18 monotubes
36 monotubes
54 monotubes
78 monotubes
102 monotubes
114 monotubes
198 monotubes
Liquid Junction Power (kW) Voltage Load box
+5/-10% (V) (W/cm
2
)
Oil
Water
Water
Oil
Water
Water
C3
C3
43
90
135
90
170
180
400
400
400
400
400
400
1,9
4
6
1,9
4
6
Oil
Water
Water
C6
400
400
400
1,9
4
6
Oil
Water
Water
Oil
Water
Water
Oil
Water
Water
C6
C7
C7
245
435
435
290
435
435
130
260
290
190
290
290
400
400
400
400
400
400
400
400
400
1,9
4
6
1,9
4
6
1,9
6
4
Oil
Water
Water
C9
400
400
400
1,9
4
6
Oil
Oil
Oil
Oil
Oil
Oil
Oil
C3
C3
C6
C6
C7
C7
C9
55
83
106
130
105
136
166
38
57
74
90
19
25
38
49
60
118
152
186
258
317
490
700
700
6,5
10
13
19
24,5
30
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Website : http://www.vulcanic.com
1350
1950
2450
2950
1950
2450
2950
1050
1350
1950
2450
2950
1350
1950
2450
2950
1950
2450
2950
2450
2950
2600
2100
1500
2600
2000
1400
2600
2100
1500
2600
2300
1700
750
1050
1350
1950
2450
2950
A
(mm)
2600
2600
2600
2600
2600
1900
2600
2600
2000
Welded pockets
150
150
150
150
200
200
200
150
150
150
150
150
150
150
150
150
200
200
200
250
250
200
200
200
250
250
250
150
150
150
150
150
150
150
150
150
200
200
200
150
150
150
150
150
150
NH
(mm)
150
150
150
≤ 200°C
Stainless steel - Scoured passivated -
welded
Stainless steel 316L
- Scoured passivated
Thermocouple K in a pocket
50/300°C - 1 Change over contact - 10A / 230V
Ø FLANGE
NP16 FS
EN1092-1
P/N.
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
B ØExt Maxi
(mm) (mm)
250
250
250
151
151
151
197
197
197
245
245
245
362
362
362
460
460
460
151
151
151
151
151
151
290
290
290
317
317
317
290
290
290
290
317
317
317
197
197
197
197
197
245
245
245
245
362
362
362
460
460
150
200
250
300
350
400
500
150
200
250
300
350
400
500
2006-14
2006-15
2006-16
2006-17
2006-18
2006-19
2006-20
2006-21
2006-22
2029-01
2029-02
2029-03
2029-04
2029-05
2029-06
2006-01
2006-02
2006-03
2006-04
2006-05
2006-06
2006-07
2006-08
2006-09
2006-11
2006-12
2006-13
2029-07
2029-08
2029-09
2029-10
2029-11
2029-12
2029-13
2029-14
2029-15
2029-16
2029-17
2029-18
2029-19
2029-20
2029-21
2029-22
2029-23
2029-24
2029-25
2029-28
2029-29
Ø FLANGE
150lbs RF
Standard B16.5
6’’
8’’
10’’
12’’
14’’
16’’
20’’
6’’
8’’
10’’
12’’
14’’
16’’
20’’
E-mail : [email protected]
P/N.
2006-70
2006-71
2006-72
2006-73
2006-74
2006-76
2006-77
2006-78
2006-79
2029-31
2029-32
2029-33
2029-34
2029-35
2029-36
2006-31
2006-32
2006-33
2006-34
2006-35
2006-36
2006-37
2006-38
2006-39
2006-40
2006-41
2006-42
2029-37
2029-38
2029-39
2029-40
2029-41
2029-42
2029-43
2029-44
2029-45
2029-46
2029-47
2029-48
2029-49
2029-50
2029-51
2029-52
2029-53
2029-54
2029-55
2029-58
2029-59
39
CLAMPABLE FLANGE IMMERSION HEATERS
Pharmaceutical, Chemical
and
Food & Beverage industries
favour the installation of stations called
Cleaning in Place (CIP)
or
Sterilization in place (SIP)
for their
Aseptic production
line. These cleaning processes for fixed or mobiles stations need a heating system in compliance with applicable requirements.
Main requirements:
•
NO RETENTION ZONE
through the fluid flow (interface connection with tri-clamps...)
•
MATERIALS QUALITY
in contact with the fluid (stainless steel
316L
, gasket approved by FDA/USP class VI, ...)
•
SURFACE QUALITY
of components in contact with the fluid
0,6 ≤ Ra ≤ 0,8
(Heating pin or monotube according the value of Ra expected)
•
FULL TRACEABILITY
of the product with 3.1 certificate - Components
COMPLY WITH CUSTOMER’S STANDARD
(ASME BPE, SMS, ISO, ...)
FLANGE IMMERSION HEATERS
With pins
With monotubes
B
NH
Clamp solid end cap
Without retentionne zone
Junction box in stainless steel 304
Stainless steel 304 junction box
B
= Offset-
NH
= Non heating length
A -2+0%
Polyamide junction box
Specifications
Caractéristiques
Supply voltage
Process temperature
Flange
≤ 25 kW single or 3 phase
Type
Ø
Material
Joint
70 up to 90°C
Clamp maxi 6’’
Stainless steel 316L
Welded
Surface quality
Ra
≤
0,6 or Ra
≤
0,8
Norms
Customer standards ( SMS, ASME, BPE, ISO ...)
Gasket
Heating
Elements
Material
Compliance
Material
Type
EPDM, Silicone, Viton
FDA, USP ClassVI
(other on request)
Inox 316L
Pins (surface quality Ra ≤ 0,8)
Monotubes (surface quality Ra ≤ 0,6)
Specific load
Surface treatment
Mechanical polishing and electrolytic, passivated
Junction box
Stainless steel 304 or Polyamide
IP
Cable gland up to 10W/cm 2
55
Polyamide
Dimensions on request
Stainless steel cable gland (suitable to junction box)
A maxi
1100 mm
B maxi
80 mm
LIQUIDS CIRCULATION HEATERS
In line heater 1 Body
Temperature sensor
In line heater 2 Bodies
Temperature sensor
Chassis
40
Heating power
Process temperature
Length max.
Vessel Pressure
≤
50 kW
70 up to 90°C
1200 mm
NP16
Ø Vessel
Support Material
Vessel temperature safety device up to 3’’
Material Stainless steel 316L
Inlet/Outlet Tri-clamp ferrule
Norms
Customer standards ( SMS, ASME BPE, ISO ...)
Stainless steel 304
RTD PT100, control thermostat, thermocouple with stainless steel or polyamide junction box
Website : http://www.vulcanic.com
Chassis
Solid end cap
(Flange heater)
Inlet / Outlet
Solid end cap
Band Gasket Tri-clamp ferrule
E-mail : [email protected]
Gasket Band
IMMERSION HEATERS
WITH CERAMIC CORE ELEMENTS
FLANGE IMMERSION HEATERS WITH CERAMIC CORE ELEMENTS TO HEAT LIQUIDS
Pocket (DDG)
3
Gasket
Flange
Electrical connections with threaded terminals
Earth connection
Øext DDG Øint DDG
Ceramic core element
2
Coils of resistive wires inside a cylindrical ceramic core
1
Junction box
ØT
HL
= Heating length
LST
2
CERAMIC CORE ELEMENTS
Power (kW) Voltage Load Ø Cer. Ø int Ø T LST HL P/N.
+5/-10% (V) (W/cm 2 ) core ddg (mm) (mm)
(mm)
Junction box in polyamide 6/6
Including:
1 Junction box
1 Cable gland in polyamide
1 Gasket
Suitable IP Cable
Cer. core Gland
Ø (mm)
47
58
55 ISO 20 Bis
55 ISO 25 Bis
1
P/N.
1199-00
2081-99
+
3
2
3
1
2
4
4
2
3
4
4
6
230 - 1P 2,5
230 - 1P 2,5
230 - 1P 2,5
230 - 1P
230 - 1P
230 - 3P
400 - 3P
4
4
4
4
230 - 1P
230 - 1P
230 - 3P 4,5
400 - 3P 4,5
400 - 3P
4
4
4
47 48 57 440 300
1103-11
47 48 57 690 550
1103-12
47 48 57 890 700
1103-13
47 48 57 440 300
1103-14
47 48 57 690 500
1103-15
47 48 57 890 650
1103-16
47 48 57 890 650
1103-17
58
58
58
58
58
60
60
60
60
60
67
67
67
67
67
451 280
691 400
891 520
891 520
971 800
1101-01
1101-02
1101-03
1101-05
1101-04
+
Set of pocket in stainless steel 304 L
Including:
1 Pocket,
1 Flange
1 Gasket
Pocket Pocket L
Øint
(mm)
48
60
60
Øext
51
(mm)
63,5
63,5
(mm)
920
990
1015
Caution : All the parts are supplied separately, the customer has to cut the pocket at the length required, weld the flange and join the parts together.
3
Ø Flange P/N.
(mm)
85
5711-00
101
5710-00
101
5710-01
Preparing and assembling parts
Cut the pipe at the right length lg DDG
Extremity closed and sealed
Weld the flange on the pipe for his fixing on the tank
LgDDG = ( LST
x
1,02 )
+
25
Available installations
Welded on the vessel:
The pocket is welded directly on the tank
Lg DDG
Screw plug ISO M77x200 and BSPP 2”1/2 :
A stainless steel ISO M77 screw plug is welded on the pocket
Flange DN80 :
A stainless steel DN 80 Flange is welded on the pocket
Threaded screw + Gasket
Description Material P/N.
Screw plug M77x200 + Gasket Ø78
(Klingerite)
Inox. 316L 9624-06
Screw plug 2” 1/2 BSPP + Gasket Ø 2” 1/2
(Klingerit)
Klingerite 9624-07
Sleeve for welding M77
Sleeve for welding 2” 1/2 BSPP
Inox. 316L 9624-04
Inox. 316L 9624-05
Description Material P/N.
Flange ND80 NP16 RF S. Steel 316L 9624-08
This part must be totally immersed in the liquid
20 mini
Website : http://www.vulcanic.com
HL
E-mail : [email protected]
41
JUNCTION BOXES FOR SCREW PLUG AND FLANGE IMMERSION HEATERS UP TO DN 125
SPECIFICATIONS : WITH CONTROL THERMOSTAT
(A cable gland ISO 16 is recommended on junction box from a heating power > 3kW )
WITH THERMOCOUPLE PROBE OR RTD PT100
(An additional cable gland ISO 16 is recommended on the junction box)
Cable gland, gasket and fixing parts are supplied with each junction box.
Type Material
IP
Screw plug heater Ø
Flange immersion heater DN
Mounting Cable gland
Q2
115
Ø85
JUNCTION BOXES FOR IMMERSION HEATERS
Plastic
IP54
**
1’’1/4 - 1’’1/2 - M45 maxi 1 control thermostat with bulb
1’’1/4 - 1’’1/2
DN32 - DN40 With or without offset ISO 20 + ISO 25
P/N.
9643-01
K2
G2
A3
C1
C3
42
210
155
145
135
135
Ø116
Ø150
160x160
200x300
Plastic
IP54
**
M45 - 1’’ 1/2
2’’ maxi 1 control thermostat with maxi 2 bulbs or maxi 2 control thermostats with 1 bulb
1’’1/4 - 1’’1/2
With or without offset
With or without offset
DN32-DN40-DN50
With offset
ISO 20 + ISO 20
ISO 20 + ISO 25
ISO 20 + ISO 20
ISO 20 + ISO 25 maxi 1 control thermostat with maxi 2 bulbs or maxi 2 control thermostats with 1 bulb
Aluminium
IP66
1’’1/4 - 1’’1/2 - M45 1’’1/4 - 1’’1/2 - 2’’- 2’’1/2
2’’- 2’’1/2 - M77 1’’1/4 - 1’’1/2 - 2’’- 2’’1/2
DN32-DN40-DN50
DN65-DN80
With or without offset
With or without offset
With offset
ISO 20 + ISO 20
ISO 20 + ISO 25
ISO 20 + ISO 20
ISO 20 + ISO 25
ISO 25 maxi 1 control thermostat with maxi 2 bulbs or maxi 2 control thermostats with 1 bulb
Aluminium
IP55
2’’1/2
M77
DN65
DN80
With or without offset
With offset
ISO 25
ISO 32
ISO 20 + ISO 25
ISO 20 + ISO 32
ISO 20 + ISO 40
ISO 25
ISO 32
ISO 20 + ISO 25
ISO 20 + ISO 32
ISO 20 + ISO 40
1 thermostat maxi à 2 bulbes ou 2 thermostats maxi à 1 bulbe
Painted
Carbon steel
IP66
Stainless steel
IP66
DN80 - DN100
DN125
DN80 - DN100
DN125
With offset
With offset
9645-01
9645-02
9645-11
9645-12
9644-01
9644-02
9644-11
9644-12
9644-13
ISO 25
ISO 32
ISO 20 + ISO 25
ISO 20 + ISO 32
ISO 20 + ISO 40
2 x ISO 25
9646-01
9646-02
9646-03
9646-04
9646-20
9646-05
ISO 20 + 2 x ISO 25
9646-06
ISO 25
9646-11
ISO 32
ISO 20 + ISO 25
9646-12
9646-13
ISO 20 + ISO 32
ISO 20 + ISO 40
9646-14
9646-21
9631-01
9631-02
9631-14
9631-15
9631-20
9631-10
9631-11
9631-12
9631-13
9631-21
300x300
Painted
Carbon steel
IP66
Stainless steel
IP66
1 thermostat maxi à 2 bulbes ou
2 thermostats maxi à 1 bulbe
DN100
DN125
DN100
DN125
With offset
With offset
2 x ISO 25
9646-15
ISO 20 + 2 x ISO 25
9646-16
ISO 50
9746-01
ISO 63
ISO 20 + ISO 50
ISO 20 + ISO 63
9746-02
9746-03
9746-04
2 x ISO 20 + ISO 50
9746-05
2 x ISO 20 + ISO 63
9746-06
ISO 50
ISO 63
9746-11
9746-12
ISO 20 + ISO 50
ISO 20 + ISO 63
9746-13
9746-14
2 x ISO 20 + ISO 50
9746-15
2 x ISO 20 + ISO 63
9746-16
Website : http://www.vulcanic.com
E-mail : [email protected]
JUNCTION BOXES FOR IMMERSION HEATERS
JUNCTION BOXES FOR SCREW PLUG AND FLANGE IMMERSION HEATERS UP TO DN 125
SPECIFICATIONS : WITHOUT CONTROL THERMOSTAT
WITH THERMOCOUPLE PROBE OR RTD PT100
(An additional cable gland ISO 16 is recommended on the junction box)
Cable gland, gasket and fixing parts are supplied with each junction box.
Type Material
IP
Screw plug heater Ø
Flange immersion heater DN
Mounting Cable gland
Q1
G1
Ø85
60
Plastic
IP54
1’’1/4 - 1’’1/2 - M45
ND32 - ND40
1’’1/4 - 1’’1/2
With or without offset
With offset
82
Ø150
Aluminium
IP66
1’’1/2 - M45
DN32 - DN40
1’’1/4 - 1’’1/2
DN32 - DN40 - DN50
1’’1/4 - 1’’1/2 - 2’’
With or without offset
With offset
ISO 20
ISO 20
ISO 25
ISO 20
ISO 25
ISO 20
ISO 25
P/N.
9641-01
9641-01
9641-02
9642-01
9642-02
9642-10
9642-11
H1
A1
A2
105
107x107
Polyamide
IP55
M45
M77
DN80
With or without offset
With or without offset
Without offset
With offset
ISO 25
2045-99
ISO 16 BIS + ISO 25
2077-97
ISO 32
2077-98
ISO 25
2077-99
ISO 25
2081-99
ISO 16 BIS + ISO 25
2081-97
ISO 16 + ISO 25
ISO 32
ISO 25
2077-97
2077-98
2077-99
70
95x95
Aluminium
IP55
107x107
110
1’’1/4
M45
Aluminium
IP55
2’’- 2’’1/2 - M77
With or without offset
DN65 / 2’’1/2
With or without offset
With offset
ISO 20
ISO 25
ISO 25
ISO 25
9621-02
9621-10
9622-01
9622-10
** Q2 and K2 specifications : Junction boxes with control thermostats
Protection IP depending on external or internal temperature setting
Junction box
IP44
with
external
ajustable knob
Junction box
IP54
with
internal
ajustable knob
SELECTING A CABLE GLAND
Polyamide cable glands
Maxi Ø cable clamping (mm)
8 10 13 15 19 25 32 38 44
Size
Ø
ISO 16 ISO 16bis ISO 20 ISO 20bis ISO 25 ISO 32 ISO 40 ISO 50 ISO 63
P/N. 9671-01 9671-02 9671-03 9671-04 9671-05 9671-06 9671-07 9671-08 9671-09
Cable gland supplied with gaskets
Website : http://www.vulcanic.com
E-mail : [email protected]
43
CONTROL THERMOSTATS
FOR IMMERSION HEATERS
CONTROL THERMOSTATS & SAFETY CUT-OUTS
Ø Bulb
Control thermostat
Lg Capillary
Lg Bulb
Layout 1 Layout 2 Layout 3 Layout 4
CONTROL THERMOSTAT WITH AUTOMATIC RESET TYPE TR (layout 1)
P/N.
Range Ø Bulb Length Bulb(Lg) Lg Capillary
9030-02
9031-12
0 / +100°C
0 / +100°C
Ø6
Ø6
160 mm
160 mm
1000 mm
2000 mm
I (A)
16A / 230V
16A / 230V
Contacts
1 Change over contact
Junction boxes suitable with control thermostats
Q2 K2 G2 A3 C1 C3
9030-03
9031-13
9030-01
9031-11
9030-71
+50 / +300°C
+50 / +300°C
0 / +70°C
0 / +70°C
Ø6
Ø6
Ø6
Ø6
90 mm
87 mm
130 mm
130 mm
1000 mm
2000 mm
1000 mm
2000 mm
16A / 230V
16A / 230V
10A / 230V
10A / 230V
1 Change over contact
1 Change over contact
-20 / +40°C Ø8 150 mm 2000 mm 16A / 230V 1 Change over contact
SAFETY CUT-OUT WITH MANUAL RESET TYPE TB (layout 3)
P/N.
9031-08
Range
0 / +200°C
Ø Bulbe
Ø6
Lg Bulbe
100 mm
Lg Capillary
1000 mm
I (A)
16A / 230V
Contacts
1 Change over contact
Q2 K2 G2 A3 C1 C3
SAFETY CUT-OUT WITH MANUAL RESET TYPE TB (layout 4)
P/N.
Range Ø Bulbe Lg Bulbe Lg Capillary I (A) Contacts
9030-05
+50 / +300°C Ø6 88 mm 1000 mm 16A / 230V 1 Single pole normally closed contact
CONTROL THERMOSTAT WITH SAFETY CUT OUT WITH MANUAL RESET TYPE TR + STB (layout 2)
P/N.
Range
Cut out temp.
2 Bulbs Ø Length Bulb(Lg) Lg Capillary I (A) Contacts
Q2 K2 G2 A3 C1 C3
Q2 K2 G2 A3 C1 C3
9014-13
20A / 400V
9014-15
+30 /
+80°C
+30 /
+75°C
110°C Ø6 Control
Ø6 Safety
98°C Ø6 Control
Ø4 Safety
130 mm
100 mm
130 mm
110 mm
800 mm
800 mm
520 mm
400 mm
20A / 400V
Triple pole normally closed contact
Triple pole normally closed contact
SET WITH POCKET, TEMPERATURE PROBE, COUPLING AND CABLE
It allows fast disassembly of the probe or thermocouple without needing to drain the customers piping or tank.
1/2"
BSPP
ØR
ØD
1 SET =
KIT
P/N.
2062-01
2062-03
2062-05
2062-06
2062-07
Probe
PT100
PT 100
PT 100
TC J
TC K
Temperature probe ØD = 6 mm
Temp maxi.
Temp maxi Length measured (°C) junction (°C) (mm)
+
350
350
350
450
450
80
80
80
80
80
200
250
200
200
200
ØR
ØD1
ØD2
Length Ø
(mm) (mm)
100
200
150
150
150
8
8
8
8
8
Thread
ØR
1/2” BSPT
1/2” BSPT
3/8” BSPT
3/8” BSPT
3/8” BSPT
+
Bicone union
Thread
ØR
P/N.
1/2” BSPP 31672-00
1/2” BSPP 31672-00
1/2” BSPP 31672-00
1/2” BSPP 31672-00
1/2” BSPP 31672-00
+
Extension cable
P/N.
31452-10
31452-10
31452-10
31621-10
31620-10
LEVEL INDICATOR
Float type magnetic level sensor for horizontal installation in liquids of relative density ≥ 0,8 output on 2 A/250 VAC configurable for opening or closing.
PVC cable 1,5 m length. Brass body and stainless steel float. Maxi working temperature : + 110°C. Maxi working pressure : 16 bar. Protection : IP 65
3/4" BSPP 32 across flats
Description
Magnetic level indicator
P/N.
32020-01
Ø 21 48 80
44
Website : http://www.vulcanic.com
E-mail : [email protected]
CONTROL THERMOSTATS
FOR IMMERSION HEATERS
CONTROL UNITS FOR SCREW PLUG IMMERSION HEATERS - IP 55
PETITES PUISSANCES PETITES PUISSANCES
ONLY SUITABLE TO SCREW PLUG HEATERS WITH POCKET
M77 or 2’’1/2 screw plug without offset
135 160 135 160
M77 or 2’’1/2 screw plug with offset
These control units are designed
to simplify the installation of ISO M77 or 2’’1/2 immersion heaters with pocket .
Heating is switched on/off by an integrated control thermostat.
Comprises a sealed aluminium IP 55 IK 5 junction box fitted with a thermostat and/or a temperature safety cut out.
The solution for small and medium-sized installations.
Material: painted aluminium
Maxi Power
(kW)
Voltage Junction
(V) IP
13
8
8
8
2
3
5
5
400 - 3P
400 - 3P
400 - 3P
400 - 3P
230 - 1P
230 - 1P
400 - 3P
400 - 3P
55
55
55
55
55
55
55
55
Rang
30/85°C
0/300°C
0/100°C
50/200°C
110/550°C
-
-
-
Control thermostat
Safety Qty Contact Reset.
110°C
-
-
-
-
90/110°C
50/300°C
20/500°C
3
2
2
2
1
1
1
1 manual
-
-
-
manual manual manual
CONTROL UNIT WITH SAFETY CUT OUT AND RELAY UP TO 30 kW - IP 55
PETITES PUISSANCES PETITES PUISSANCES
Dimensions (mm) :
ONLY SUITABLE TO IMMERSION HEATERS WITH POCKET
160 x 240 x 170
2’’, M77, 2’’1/2 screw plug heaters without offset
P/N.
9027-51
9027-52
9027-53
9027-54
9027-55
9027-61
9027-62
9027-63
2’’, M77, 2’’1/2 screw plug heaters with offset
These control units are designed
to simplify the installation of
ISO M77, 2’’, 2’’1/2 ou ND80 immersion heaters with pocket
.
Comprise a sealed plastic IP 55 junction box fitted with a control thermostat and a temperature safety cut out
,
a remote control and an electromechanical relay suitable up to 30 kW.
Thermostat temperature range : 0-100°C.
Adjustment of thermostat by interior knob.
Cut-out temperature range 50 up to 300°C .
ON/OFF pilot ligh under a transparent cover.
Box equiped with 2 sealing glands.ISO 40 and ISO 20
THERMOPLONGEURS SUR BRIDES
PETITES PUISSANCES
On request : READY TO USE
Vulcanic provides also the control unit directly mounted and cabled on your immersion heaters from the P/N: 9027-
11
DN80 Flange immersion heaters without offset
Material: plastic
Maxi Power IP
400V tri
30kW
Control thermostat
Range Contact
55 0 /+100°C 2
Safety cut out
Range
Cable
Contact Gland 1
Cable
Gland 2
+50/+300°C 2
P/N.
ISO 40 ISO 20
9027-10
Assembly onscrew plug
Option P/N.
9027-11
DIGITAL CONTROL UNIT WITH WATERPROOF JUNCTION BOX IP 66
Waterproof polycarbonate junction box IP66
Description P/N.
Digital temperature controller under waterproof junction box
Sensor PT100 Ohms Ø 4 mm lg= 50 mm Cable lg = 5 m
9028-01
9028-02
Digital controller
Temperature controller « On/Off »
, compact, easy to use, suitable to control immersions heaters, heating cables, or silicone heating panels
up to 3,5 kW.
Controlling an heating power over 3,5 kW requires an installation with an electromecanichal relay.
Dimensions
200 x 160 x 110 (mm)
Polyamide cable glands
Main specifications :
• Temperature measured, setting point, relay output postion are indicated by digits.
• Input temperature PT100 2 wires (-50°C…..+250°C), with long length compensation integrated.
• Message « Err LO/Hi » in case of temperature sensor broken or in short circuit .
• Very easy to configurate with push button
temp +/temp-
; setting of hysteresis and short cycle protection.
• Relay output with close contact when temperature measured is lower the set temperature. Breaking capacity 16A/230V single phase.
• Waterproof and transparent casing IP 66. Resistant against shock and vibration.
• Cable glands suitable to supply voltage cables from Ø6 up to 13 mm.
Website : http://www.vulcanic.com
E-mail : [email protected]
Transparent lid
45
ATEX MARKING
0080 II 2 G
Ex d IIC T4 Gb
Equipment that complies with
European directives
Explosive environment
N° of the notified body
Place of installation
Device category
Flammable substance
• N° of the notified body
0081
0080
0102
0722
France
France
Germany
Spain
LCIE
INERIS
IBExU
LOM
Eletric equipment
Dust and gas group
Protection mode
Temperature class
T1 up to T6 or xxx°C
Equipment protection level (EPL)
• Protection mode d e de
Explosion-proof
Increased safety
Explosion-proof and increased safety
Prevent the transmission of the explosion to the environment
Prevent excessive temperature and sparks from electrical equipement
Prevent both transmission of the explosion and electric spark
• Place of installation
I
= Mines
II
= Ground
ia
Intrinsic safety
Limited electrical energy
• Device category
2
1
3
Zones 0
Zones 20
Zones 1
Zones 21
Zones 2
Zones 22
Gas
Dust
Gas
Dust
Gas
Dust
Risk of explosion Time
HIGH
Continuously present
> 1000 Hours / year
MEDIUM
Often present
10 < Hours / year < 1000
LOW
Accidentally present
< 10 Hours / year
• Flammable substance
G
= Gas
D
= Dust
• Dust and gas group
Gas group
I
IIA
IIB
Place of installation
Mines
Methane
Typical gas
Propane, butane, benzene, acetone, alcohol, kerosene, Gasoline, Petrol
Ground
Ethylene, diethyl ether
IIC
Hydrogen, acetylene
Dust group
IIIA
Place of installation
Hazard
Size
Ø
≥
0,5 mm
IIIB
IIIC
Ground
Combustible flyings
None-conductive dust
Conductive dust
Ø < 0,5 mm
Ø < 0,5 mm
Energy of self ignition
E
≥
300 µJ
E
≥
240 µJ
E
≥
70 µJ
E ≥ 17 µJ
Resistivity
R > 1000 Ω m
R < 1000 Ω m
• Temperature class
Temperature class
T6
85°C
Setting of safety devices
80°C
Temperature
Class for gas
T5
100°C
95°C
T4
135°C
T3
200°C
T2
300°C
T1
450°C
130°C 190°C 290°C 440°C
Carbone disulfide
(95°C) T6
Diethyl ether
(160°C) T4
Kerozene
(210°C) T3
Acetylene
(305°C) T2
Ethylene
(425°C) T2
Methane
(537°C) T1
Hydrogen
(560°C) T1
• Equipment protection level (EPL)
Group II - Gas area Group II - Dust area
Catégory Zone
EPL
Catégory Zone
EPL
II 1 G
II 2 G
II 3 G
0
1
2
Ga
Gb
Gc
II 1 D
II 2 D
II 3 D
20
21
22
Da
Db
Dc
46
Website : http://www.vulcanic.com
E-mail : [email protected]
ATEX IMMERSION HEATERS
SPECIFICATIONS : DN40 (1’’1/2) UP TO DN125 (5’’)
Screw plug immersion heater
Flange immersion heaters
1’’1/2 - M45 - 2’’ 2’’1/2 - M77
2011 - 2012 2011 - 2012
DN40 - DN50 DN65 - DN80
1’’1/2 - 2’’ 2’’1/2 - 3’’
2015 - 2016 2015 - 2016
DN100
4’’
2015 - 2016
JUNCTION BOX
Protection modes
Ex
Cast-iron
Aluminium
Carbon steel
Sainless steel
TERMINALS
Pins Ø8 or 8,5 mm
Pins Ø10,2 mm
Pins Ø16 mm
Rod Ø16 mm
Sealing
Coupling
d
M4
M5
WP+160
d e de d e
M4
M5
M6
Wire
WP+160
M4
M5
M6
Wire
WP+160
1P (Parallel, Serial), 3P (Delta or star)
de d
DN125
5’’
2010
e
M4
M5
M6
Wire
WP+160
de
OFFSET B
SCREW PLUG OR FLANGE
Material
Offset mini B = 100 mm.
Carbon steel - Stainless steel 304L - 316L
Screw plug Ø
1’’1/2 M45 2’’ 2’’1/2 M77
Flange : EN 1092-1 Ø
DN40
NP bar
DN50
NP10 to NP63
DN65 DN80
NP10 to NP63
DN100
NP10 to NP63
DN125
NP10 to NP63
Flange : ASME B16.5 Ø 1’’1/2
Class lbs
150 to 600
2’’
End flange facings
HEATING ELEMENTS
2’’1/2 3’’
150 to 600
1’’1/2 M45 2’’
DN40 DN50
2’’1/2
DN65
M77
DN80
4’’
150 to 600
Flate face - Raised face
Male face - Female face - Groove face
DN100
Quantity
Pins Ø8 or 8,5 mm
Pins Ø10,2 mm
Pins Ø16 mm
Monotubes Ø16 mm
Ø Max of the bundle
3
3
42
3
3
42
6
3
52 42
6
3
3
6
67
9
6
3
6
78 78 72
9
9
102
6
12
102
5’’
150 to 600
DN125
12
9
6
12
122 122
Material
Z2 316L/DIN 1.4404
Z6 321/DIN 1.4541
Incoloy 800/DIN 1.4876
Incoloy 825/DIN 2.4858
Carbon steel
Vulcaloy 904L/DIN 1.4539
Treatment
Pins Ø8 - 8,5
X
X
Pins Ø10,2
X
X
Pins Ø16
X
X
X
X
X
Monotubes Ø16
X
X
X
X
Without - scoured
- scoured and passivated
- Electro polished
X
Sizes (mm)
Max length = A + B (mm)
Tolerance on A
A Min
NH Min
Maxi specif.load - W/cm
2
1’’1/2 M45 2’’
DN40 DN50
2’’1/2
DN65
M77
DN80
12
DN100 DN125
1800mm (Pins Ø8) - 3200mm (Pins Ø10,2 - Ø16) - 2500mm (monotubes Ø16)
-2% +0 with mini -10
200mm (pins) - 300mm (monotubes)
75mm
250mm
75mm
12 12 12 12 12 12
Max voltage
400 V (Pins Ø8-8,5) 500 V (Pins Ø10,2 and monotubes Ø16) - 750 V (Pins Ø16)
SAFETY DEVICES
Fluid Class
Liquid T1 or T2
Liquid T3 to T6
Gas T1 to T6
Ø Bundle Max
Probe
Thermocouple
Thermocouple
Fuse probe
Thermocouple
Thermocouple
Thermostat 50/300°C
Thermostat 50/300°C
Thermocouple
Website : http://www.vulcanic.com
Assembly
mounted in a pocket welded on heating element mounted in a pocket mounted in a pocket welded on heating element mounted in a pocket welded on heating element welded on heating element
E-mail : [email protected]
Welded joint
Welded probe
Heating elements
Pins Monotubes or
47
ATEX IMMERSION HEATERS
SCREW PLUG 1’’1/2 BSPP, M77x200, 2’’1/2 BSPP AND FLANGE DN80 II 2 G Ex d IIC
TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 65°C
Screw plug Ø
Thermowell
Screw plug
P/n.
2012
-xx
With jonction box AD77
With safety thermocouple
Without control thermostat
B
NH
T = A-30
A -2+0%
B
= Offset -
NC
= Non heating length
Flange Ø
Thermowell
Flange
48
P/N
2016
-xx
With jonction box AD77
With safety thermocouple
Without control thermostat
B
NH
T = A - 30
A -2+0%
B
= Offset -
NC
= Non heating length
Qty
3 pins
3 pins
3 pins
3 pins
3 pins
Jonction box
Marking
Room temperature
Relative humidity
Screw plug or flange material
Heating elements
Safety temperature cut out
AD77 IP 54 (option IP66) Aluminium (available in cast-iron)
II 2 G Ex d IIC T
(1,2,3... see the table)
-20°C up to 40°C
(
Other on request)
95% Max
Stainless steel - scoured and passivated - welded
Stainless steel 316L
- scoured and passivated
Thermocouple (B)
Ø screw plug Power
(kW)
Voltage Marking Load
Ø Flange
+5/-10% (V)
Temp.
( W/cm 2 )
A
(mm)
NH
(mm)
B P ins
(mm) Ø (mm)
ØExt Max
(mm)
Fluid P/N.
1’’1/2
BSPP
2’’
BSPP
2’’1/2
BSPP
M77 x 200
DN80
3’’
1,6
2,5
3,2
10
1,05
1,6
2
6,4
1,6
2,5
3,2
10
0,5
0,9
1,1
3,45
0,75
1,15
1,45
4,6
2,5
3,9
4,9
15,3
400
400
400
400
400
400
400
400
230
230
400
400
230
230
230
230
230
230
230
230
400
400
400
400
Website : http://www.vulcanic.com
T6
T6
T4
T4
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
T6
T6
T4
T4
T4
T6
T4
T3
T6
T6
T4
T4
T4
T6
T6
T6
T4
T6
T6
T6
650
650
650
650
650
650
650
650
500
500
500
500
400
400
400
400
100
100 100 10,2
100 100 10,2
100
100
100 100 10,2
100 100 10,2
100
100
100 100 10,2
100 100 10,2
100
100
100
100
100
100
100
100
100
100
100
10,2
10,2
10,2
10,2
10,2
10,2
16
100 100 16
100 100 16
16
42
42
42
42
42
42
42
42
42
42
42
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
42 Water
72
72
72
Oil
Oil
Oil
72 Water
2012-10
2012-11
2012-12
2012-13
2012-20
2012-21
2012-22
2012-23
2012-01
2012-02
2012-03
2012-04
2012-05
2012-06
2012-07
2012-08
650
650
650
650
100 100 16
100 100 16
100 100 16
100 100 16
72
72
72
Oil
Oil
Oil
72 Water
2012-30
2012-31
2012-32
2012-33
950
950
950
950
100 100 16
100 100 16
100 100 16
100 100 16
72
Flange P/N.
Oil
DN80 2016-01
Flange P/N.
Ø 3’’ 2017-01
72
72
72
Oil PN16 FS
2016-02
150lbs RF
2017-02
Oil EN1092-1
2016-03
Standard B16.5
2017-03
Water
2016-04 2017-04
EC type examination certificate :
LCIE 03 ATEX 6283X
E-mail : [email protected]
ATEX IMMERSION HEATERS
1’’1/2 BSPP, M77x200, 2’’1/2 BSPP SCREW PLUG AND DN 80 FLANGE II 2 G Ex d IIC
WITH REMOVABLE MONOTUBES TO HEAT OIL UP TO 65°C
Screw plug Ø
Pocket for temperature sensor
Screw plug
P/N
2112
-xx
With junction box AD77
With safety thermocouple
Without control thermostat
B
NH
T = A-30
A -2+0%
B
= Offset -
NH
= Non heating length
Flange Ø
Pocket for temperature sensor
Flange
P/N
2116
-xx
With junction box AD77
With safety thermocouple
Without control thermostat
B
NH
T = A-30
A -2+0%
B
= Offset -
NH
= Non heating length
Removable monotubes Ø16 mm mounted in pockets Ø19 mm
Welded pockets
Flange or screw plug
Junction box
Marking
Room temperature
Relative humidity
Screw plug or flange material
Removable monotubes mounted in pockets
Safety cut out
AD77 IP 54 Aluminium (available in cast-iron)
II 2 G Ex d IIC T6
-20°C up to 40°C
(
Other on request)
95% Max
Stainless steel - scoured and passivated - welded
Stainless steel 316L
- scoured and passivated
Thermocouple (B)
Qty
6 monotubes
6 monotubes
Ø screw plug Power
(kW)
Voltage Marking Load
Ø Flange
+5/-10% (V)
Temp.
( W/cm 2 )
A
(mm)
NH
(mm)
B
(mm)
ØExt Max
(mm)
Fluid
2’’1/2
BSPP
M77 x 200
DN80
3’’
2
3
4
5
6
4
5
2
3
6
2
3
4
5
6
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
650
950
1200
1450
1850
650
950
1200
1450
1850
650
950
1200
1450
1850
100 100
100 100
100 100
100
100
100
100 100
100 100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
72
72
72
72
72
72
72
72
72
72
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
P/N.
3002-06
3002-07
3002-08
3002-09
3002-10
3002-11
3002-12
3002-13
3002-14
3002-15
72
72
72
72
72
P/N.
Oil
Flange 3002-17
Oil
DN80 3002-18
Oil PN16 FS
3002-19
Oil EN1092-1
3002-20
Oil
3002-21
150lbs RF
Standard B16.5
P/N.
Flange 3003-17
Ø 3’’ 3003-18
3003-19
3003-20
3003-21
EC type examination certificate :
LCIE 03 ATEX 6283X
Website : http://www.vulcanic.com
E-mail : [email protected]
49
ATEX IMMERSION HEATERS
SCREW PLUG 1’’1/2 BSPP, M77x200, 2’’1/2 BSPP AND FLANGE ND80, ND100 II 2 G Ex d IIC
TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 65°C
Screw plug Ø
Pocket for temperature sensor
Screw plug
P/N
2212
-xx
With jonction box JT09
With control thermostat
With safety cut out
B
NH
Flange Ø
T = A-30
A -2+0%
Pocket for temperature sensor
Flange
P/N
2216
-xx
With jonction box JT09
With control thermostat
With safety cut out
B
= Offset
NC
= Non heating length
B
NH
T= A-30
A -2+0%
50
Qty
3 pins
6 pins
6 pins
6 pins
6 pins
6 pins
6 pins
Jonction box
Marking
Room temperature
Relative humidity
Screw plug or flange material
Heating elements
Control thermostat
Safety cut out (manual reset)
Ø Screw plug Power
(kW)
Voltage Marking Load
Ø Flange
+5/-10% ( V) Temp.
A
( W/cm 2 ) (mm)
1’’1/2
BSPP
2’’
BSPP
2’’1/2
BSPP
M77 x 200
DN80
3’’
DN100
4’’
DN125
5’’
5,1
7,7
9,75
30,75
5,1
7,7
9,75
30,75
2,15
3,15
4
12,7
3,25
4,9
6,2
19,6
1,65
2,5
3,15
10
2,15
3,15
4
12,7
0,5
0,9
1,1
3,45
0,75
1,15
1,45
4,6
230
230
230
230
230
230
230
230
230
230
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
T4
T6
T6
T6
T4
T6
T6
T6
T4
T6
T4
T3
T6
T6
T4
T4
T6
T6
T4
T4
T6
T6
T4
T4
T4
T6
T4
T3
T4
T6
T4
T3
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
400
400
400
400
500
500
500
500
650
650
650
650
650
650
650
650
650
650
650
650
950
950
950
950
950
950
950
950
950
950
950
950
Website : http://www.vulcanic.com
JT09 IP 54 (option IP 66) Aluminium (available in cast-iron)
II 2 G Ex d IIC T
(1,2,3... see the table)
-20°C up to 40°C
(
Other on request)
95% Max
Stainless steel - scoured and passivated - welded
Stainless steel 316L
- scoured and passivated
0/70°C - Single pole double-throw contacts - 10A / 230V
50/300°C - Single pole double-throw contacts - 16A / 230V
NH B
Pins ØExt Max
Fluid
(mm) (mm) Ø (mm) (mm)
P/N.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
10,2
10,2
10,2
10,2
10,2
10,2
10,2
10,2
8
8
8
8
10,2
10,2
10,2
10,2
42
42
42
42
42
42
42
42
52
52
52
52
78
78
78
78
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Oil
Oil
Oil
Water
2012-50
2012-51
2012-52
2012-53
2012-55
2012-56
2012-57
2012-58
2012-40
2012-41
2012-42
2012-43
2012-44
2012-45
2012-46
2012-47
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
10,2
10,2
10,2
10,2
10,2
10,2
10,2
10,2
78
78
78
78
Oil
Oil
Oil
Water
2012-60
2012-61
2012-62
2012-63
78
78
Oil
Flange 2016-10 Flange 2017-10
Oil
DN80 2016-11 Ø 3’’ 2017-11
78 Oil PN16 FS
2016-12
150lbs RF
2017-12
78 Water EN1092-1
2016-13
Standard B16.5
2017-13
100
100
100
100
100
100
100
100
16
16
16
16
102
102
Oil
2016-15 2017-15
Oil
DN100 2016-16 Ø 4’’ 2017-16
102 Oil PN16 FS
2016-17
150lbs RF
2017-17
102 Water EN1092-1
2016-18
Standard B16.5
2017-18
100
100
100
100
100
100
100
100
16
16
16
16
122
122
Oil
2016-20 2017-20
Oil
DN125 2016-21 Ø 5’’ 2017-21
122 Oil PN16 FS
2016-22
150lbs RF
2017-22
122 Water EN1092-1
2016-23
Standard B16.5
2017-23
EC type examination certificate :
LCIE 03 ATEX 6283X
E-mail : [email protected]
ATEX IMMERSION HEATERS
1’’1/2 BSPP, M77x200, 2’’1/2 BSPP SCREW PLUG AND DN 80 FLANGE II 2 G Ex d IIC
WITH REMOVABLE MONOTUBES TO HEAT OIL UP TO 65°C
Screw plug Ø
Pocket for temperature sensor
Screw plug
With junction box JT09
With control thermostat
With safety cut out
B
= Offset
NC
= Non heating length
B
NH
Flange Ø
T = A-30
A -2+0%
Pocket for temperature sensor
Flange
With junction box JT09
With control thermostat
With safety cut out
B
= Offset
NC
= Non heating length
B
NH
T = A-30
A -2+0%
Removable monotubes Ø16 mm mounted in thermowells Ø19 mm
Welded thermowells
Flange or screw plug
Junction box
Marking
Room temperature
Relative humidity
Screw plug or flange material
Removable monotubes mounted in pockets
Control thermostat
Safety cut out (manual reset)
JT09 IP 54 (option IP66) Aluminium (available in cast-iron)
II 2 G Ex d IIC T6
-20°C up to 40°C
(
Other on request)
95% Max stainless steel - scoured and passivated - welded
316L
- scoured and passivated
0/70°C - Single pole double-throw contacts - 10A / 230V
50/300°C - Single pole double-throw contacts - 16A / 230V
Qty
6 monotubes
6 monotubes
Ø Screw plug Power
(kW)
Voltage Marking Load
Ø Flange
+5/-10% (V) Temp.
A
( W/cm
2
) (mm)
2’’1/2
BSPP
M77 x 200
DN80
3’’
DN100
4’’
DN125
5’
5
6
9
5
6
9
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
650
950
1200
1450
1850
650
950
1200
1450
1850
800
1220
1770
650
950
1200
1450
1850
800
1220
1770
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
100 100
NH B ØExt Max Fluid
(mm) (mm) (mm)
P/N.
72
72
72
72
72
72
72
72
72
72
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
3002-34
3002-35
3002-36
3002-37
3002-38
3002-40
3002-41
3002-42
3002-43
3002-44
72
72
72
72
72
102
102
102
Oil
Flange 3002-46 Flange 3003-46
Oil
DN80 3002-47 Ø 3’’ 3003-47
Oil PN16 FS
3002-48
150lbs RF
3003-48
Oil EN1092-1
3002-49
Standard B16.5
3003-49
Oil
3002-50 3003-50
Oil
DN100 3002-52 Ø 4’’ 3003-52
Oil PN16 FS
3002-53
150lbs RF
3003-53
Oil EN1092-1
3002-54
Standard B16.5
3003-54
122
122
122
Oil
DN125 3002-56 Ø 5’’ 3003-56
Oil PN16 FS
3002-57
150lbs RF
3003-57
Oil EN1092-1
3002-58
Standard B16.5
3003-58
EC type examination certificate :
LCIE 03 ATEX 6283X
Website : http://www.vulcanic.com
E-mail : [email protected]
51
ATEX IMMERSION HEATERS
SCREW PLUG 1’’1/2 BSPP, M77x200, 2’’1/2 BSPP AND FLANGE ND80, ND100, ND125 II 2 G Ex de IIC
TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 65°C
Screw plug Ø
Pocket for temperature sensor
Screw plug
With jonction box G02.2
With control thermostat
With safety cut out
B
NH
T
A -2+0%
Flange Ø
Pocket for temperature sensor
Flange
With jonction box G02.2
With control thermostat
With safety cut out
B
= Offset
NC
= Non heating length
B
NH
T
A -2+0%
52
Qty
3 pins
6 pins
6 pins
6 pins
6 pins
6 pins
6 pins
Jonction box
Marking
Room temperature
Relative humidity
Screw plug or flange material
Heating elements
Control thermostat
Safety cut out (manual reset)
Ø Screw plug Power
(kW)
Voltage Marking.
Load
Ø Flange
+5/-10% (V) Temp.
A
( W/cm 2 ) (mm)
1’’1/2
BSPP
2’’
BSPP
2’’1/2
BSPP
M77 x 200
DN80
3’’
DN100
4’’
DN125
5’’
5,1
7,7
9,75
30,75
5,1
7,7
9,75
30,75
2,15
3,15
4
12,7
3,25
4,9
6,2
19,6
1,65
2,5
3,15
10
2,15
3,15
4
12,7
0,5
0,9
1,1
3,45
0,75
1,15
1,45
4,6
230
230
230
230
230
230
230
230
230
230
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
T4
T6
T6
T6
T4
T6
T6
T6
T4
T6
T4
T3
T6
T6
T4
T4
T6
T6
T4
T4
T6
T6
T4
T4
T4
T6
T4
T3
T4
T6
T4
T3
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
1
1,5
1,9
6
650
650
650
650
950
950
950
950
650
650
650
650
650
650
650
650
400
400
400
400
500
500
500
500
950
950
950
950
950
950
950
950
Website : http://www.vulcanic.com
G02.2 IP 66 Cast-iron
II 2 G Ex de IIC T
(1,2,3... see the table)
-20°C up to 40°C
(
Others on request)
95% Max
Stainless steel - scoured and passivated - welded
Stainless steel 316L
- scoured and passivated
0/70°C - Single pole double-throw contacts - 10A / 230V
50/300°C - Single pole double-throw contacts - 16A / 230V
NH B
Pins ØExt Max
(mm) (mm) Ø (mm) (mm)
Fluid P/N.
100 100 10,2
100 100 10,2
100
100
100
100
100
100
100
100
100
100
100
100
100 100
100 100
100
100
100
100
10,2
10,2
100 100 10,2
100 100 10,2
10,2
10,2
8
8
8
8
100 100 10,2
100 100 10,2
10,2
10,2
100 100 10,2
100 100 10,2
100
100
100
100
10,2
10,2
52
52
52
42
42
42
42
42
42
42
42
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
52 Water
2012-70
2012-71
2012-72
2012-73
2012-74
2012-75
2012-76
2012-77
2012-80
2012-81
2012-82
2012-83
2012-85
2012-86
2012-87
2012-88
78
78
78
Oil
Oil
Oil
78 Water
78
78
78
Oil
Oil
Oil
78 Water
2012-90
2012-91
2012-92
2012-93
78 Oil
Flange 2016-30 Flange 2017-30
78
78
Oil
DN80 2016-31 Ø 3’’ 2017-31
Oil PN16 FS
2016-32
150lbs RF
2017-32
78 Water EN1092-1
2016-33
Standard B16.5
2017-33
100 100 10,2
100 100 10,2
100 100 10,2
100 100 10,2
100 100 16
100 100 16
100 100 16
100 100 16
102 Oil
2016-40 2017-40
102
102
Oil
DN100 2016-41 Ø 4’’ 2017-41
Oil PN16 FS
2016-42
150lbs RF
2017-42
102 Water EN1092-1
2016-43
Standard B16.5
2017-43
100 100 16
100 100 16
100 100 16
100 100 16
122 Oil
2016-50 2017-50
122
122
Oil
DN125 2016-51 Ø 5’’ 2017-51
Oil PN16 FS
2016-52
150lbs RF
2017-52
122 Water EN1092-1
2016-53
Standard B16.5
2017-53
EC type examination certificate :
IBExU 07 ATEX 1164X
E-mail : [email protected]
ATEX IMMERSION HEATERS
1’’1/2 BSPP, M77x200, 2’’1/2 BSPP SCREW PLUG AND DN 80, DN100, DN125 FLANGE II 2 G Ex de IIC
WITH REMOVABLE MONOTUBES TO HEAT OIL UP TO 65°C
Screw plug Ø
Screw plug Pocket for temperature sensor
With junction box G02.2
With control thermostat
With safety cut out
NH
B
T = A-30
A -2+0%
Flange Ø
Flange
Pocket for temperature sensor
With junction box G02.2
With control thermostat
With safety cut out
NH
B
= Offset
NC
= Non heating length
B
T = A-30
A -2+0%
Removable monotubes
Ø16 mm mounted in pockets Ø19 mm
Welded pockets
Flange or screw plug
Junction box
Marking
Room temperature
Relative humidity
Screw plug or flange material
Removable monotubes mounted in pockets
Control thermostat
Safety cut out (manual reset)
Qty Ø screw plug Power
(kW)
Voltage Marking.
Load
Ø flange
+5/-10% ( V)
A
Marquage ( W/cm 2 ) (mm)
6 monotubes
2’’1/2
BSPP
M77 x 200
2
3
4
5
6
2
3
4
5
6
400
400
400
400
400
400
400
400
400
400
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
1
1
1
1
1
1
1
1
1
1
650
950
1200
1450
1850
650
950
1200
1450
1850
6 monotubes
DN80
3’’
DN100
4’’
DN125
5’
5
6
9
5
6
9
2
3
4
5
6
400
400
400
400
400
400
400
400
400
400
400
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
1
1
1
1
1
1
1
1
1
1
1
650
950
1200
1450
1850
800
1220
1770
800
1220
1770
G02.2 IP 66 Cast-iron
II 2 G Ex de IIC T
(1,2,3... see the table)
-20°C up to 40°C
(
Others on request)
95% Max
Stainless steel - scoured and passivated - welded
Stainless steel 316L
- scoured and passivated
0/70°C - Single pole double-throw contacts - 10A / 230V
50/300°C - Single pole double-throw contacts - 16A / 230V
NH B ØExt Max Liquid
(mm) (mm) (mm)
100
100
100
100
100
100
100 100
100 100
100 100
100
100
100 100
100 100
100 100
100
100 100
100 100
100
100
100
100
100
100
100
100 100
100 100
100 100
100 100
100 100
P/N.
72
72
72
72
72
72
72
72
72
72
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
3002-54
3002-55
3002-56
3002-57
3002-58
3002-60
3002-61
3002-62
3002-63
3002-64
72
72
72
72
72
102
102
102
Oil
3002-66 3003-66
Oil
Flange 3002-67 Flange 3003-67
Oil
DN80 3002-68 Ø 3’’ 3003-68
Oil PN16 FS
3002-69
150lbs RF
3003-69
Oil EN1092-1
3002-70
Standard B16.5
3003-70
Oil
DN100 3002-72 Ø 4’’ 3003-72
Oil PN16 FS
3002-73
150lbs RF
3003-73
Oil EN1092-1
3002-74
Standard B16.5
3003-74
122
122
122
Oil
DN125 3002-76 Ø 5’’ 3003-76
Oil PN16 FS
3002-77
150lbs RF
3003-77
Oil EN1092-1
3002-78
Standard B16.5
3003-78
EC type examination certificate :
IBExU 07 ATEX 1164X
Website : http://www.vulcanic.com
E-mail : [email protected]
53
ATEX IMMERSION HEATERS
SPECIFICATIONS: DN150 (6’’) UP TO DN500 (20’’)
FLANGE DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’
Type 2010
JONCTION BOX
Protection modes
Ex
Cast iron
Aluminium
Steel
Stainless steel
TERMINALS
Heating elements
Pins
Pins
Ø10,2 mm
Ø16 mm
Monotubes Ø16 mm
Sealing
Coupling
OFFSET B
B = 250
(mm)
B = 450
(mm)
d e de
M5
M6
Wire
WP+160
d e de
M5
M6
Wire
WP+160
3P (Delta or star)
d e de
M5
M6
WIire
WP+160
Only ND500
Horizontal immersion heater - Temperature class
T6 up to T3
Horizontal immersion heater - Temperature class
T1 à T2
In the case of an immersion heater has vertical or inclined mounting, contact us.
FLANGE
Material Carbon steel - Stainless steel 304L - 316L - 316Ti
anti-condensation heater (
Option)
Ex cable gland
for power cables and for safety and regulation systems.
Flange: EN 1092-1
NP bar
DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
NP10 to NP63
Flange: ASME B16.5 ND
Class lbs
6’’ 8’’ 10’’ 12’’ 14’’
150 - 300 - 400 - 600
16’’ 18’’ 20’’
End flange facings Flate face - Raised face
Male face - Female face - Groove face
HEATING ELEMENTS
Qantity
Pins Ø10,2 mm
DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
15 27 45 66 78 102 165 174
Pins Ø16 mm
Monotubes Ø16 mm
9
18
Ø Max of the bundle (mm) 151
18
36
197
27
54
245
39
78
290
51
102
317
57
114
362
90
180
416
99
198
460
Material DN 150 to 500
Z2 316L/DIN 1.4404
Z6 321/DIN 1.4541
Incoloy 800/DIN 1.4876
Incoloy 825/DIN 2.4858
Steel
904L/DIN 1.4539
Treatment
Pins 10,2
X
X
Pins 16
X
X
X
X
X
Monotubes 16
X
X
X X
X
Without - scoured
- scoured and passivated
- Electro polished
Dimensions (mm)
Tolerance on A length Max = A + B
A Min
NC Min
Specific load Max - W/Cm
2
DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500
-2% +0 with mini -10
3200mm (Pins Ø10,2 - Ø16) - 2500mm (Monotubes Ø16)
450
150
550
150
650
150
(Other leght contact us)
750 900 1000 1150 1250
150 200 200
Depending on customers application
250 250
Welded joint
Voltage Max
SAFETY DEVICES
Fluid Class
Liquid T1 or T2
Liquid
Gas
T3 to T6
T1 to T6
500 V (Pins Ø10,2 and monotubes Ø16) - 750 V (Pins Ø16)
Probe
Thermocouple
Thermocouple
Fuse probe
Thermocouple
Thermocouple
Thermostat 50/300°C
Thermostat 50/300°C
Thermocouple
Assembly
mounted in a pocket welded on heating element mounted in a pocket mounted in a pocket welded on heating element mounted in a pocket welded on heating element welded on heating element
54
Website : http://www.vulcanic.com
Ø Bundle Max
E-mail : [email protected]
Welded probe heating element
Pins Monotubes or
ATEX IMMERSION HEATERS
DN 150 UP TO DN 500 FLANGE TO HEAT OIL UP TO 65°C II 2 G Ex de IIC
P/N
2010-xx with pins
P/N
2019-xx with removable monotubes
Junction box Ex de with control thermostat and safety cut out
Flange Ø
2 pockets for safety and temperature control
NH
B
= Offset
NH
= Non heating length
T = A-50
A +-2%
B
Flange DN150 up to DN500
NP16 RF (EN1092-1)
Flange DN6’’ to DN20’’
150lbs RF (Standard B16.5)
Welded
Pockets
Ø19 mm
Removable monotubes
Ø16 mm
Marking
Room temperature - Relative humidity (Hr)
Flange
Pins Ø16 or monotubes mounted in pockets Ø19
Control thermostat
Safety cut out (manual reset)
II 2 G Ex de IIC T
(1,2,3... see table)
-20°C up to 40°C
(other on request) -
Hr = 95% Max
Stainless steel - scoured and passivated - welded
Stainless steel 316L
- scoured and passivated
0/70°C - Single pole double-throw contacts - 10A / 230V
50/300°C - Single pole double-throw contacts - 16A / 230V
Pins
9
18
27
39
51
57
99
Removable monotubes
18
36
54
78
102
114
198
Liquid Power
(kW)
Voltage Marking Load
+5/-10% ( V) ( W/cm 2 )
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
10
15
20
31
39
48
55
83
106
130
105
136
166
38
57
74
90
19
25
38
49
60
118
152
186
258
317
190
245
299
416
510
6,5
10
13
19
24,5
30
89
134
171
208
170
219
268
62
93
118
144
31
41
61
79
96
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
T6
Website : http://www.vulcanic.com
A
(mm)
NH B ØExt Max Ø flange P/N.
Ø flange P/N.
(mm) (mm) (mm)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1,9
1
1
750
1050
1350
1950
2450
2950
1050
1350
1950
2450
2950
1350
1950
2450
2950
1350
1950
2450
2950
1950
2450
2950
1950
2450
2950
2450
2950
750
1050
1350
1950
2450
2950
1050
1350
1950
2450
2950
1350
1950
2450
2950
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
200
200
200
200
200
200
250
250
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
151
151
2010-05
2010-06
151
2010-07
151 DN150
2010-08
151
151
2010-09
2010-10
197
197
197 DN200
2010-13
197
197
2010-11
2010-12
2010-14
2010-15
245
2010-16
245 DN250
2010-17
245
245
2010-18
2010-19
290
290 DN300
2010-21
290
290
317
362
197
197
197
197
197
245
2019-12
245 DN250
2019-13
245
245
DN200
2010-20
2010-22
2010-23
317
2010-24
317 DN350
2010-25
2010-26
362
2010-27
362 DN400
2010-28
2010-29
460 DN500
2010-30
460
2010-31
151
151
151 DN150
2019-03
151
151
151
2019-01
2019-02
2019-04
2019-05
2019-06
2019-07
2019-08
2019-09
2019-10
2019-11
2019-14
2019-15
6’’
2010-55
2010-56
2010-57
2010-58
2010-59
2010-60
2010-61
2010-62
8’’
2010-63
2010-64
2010-65
2010-66
10’’
2010-67
2010-68
2010-69
2010-70
12’’
2010-71
2010-72
2010-73
2010-74
14’’
2010-75
2010-76
2010-77
16’’
2010-78
2010-79
20’’
2010-80
2010-81
2019-51
2019-52
6’’
2019-53
2019-54
2019-55
2019-56
2019-57
2019-58
8’’
2019-59
2019-60
2019-61
2019-62
10’’
2019-63
2019-64
2019-65
1350
1950
2450
2950
1950
2450
2950
150
150
150
150
200
200
200
250
250
250
250
250
250
250
1950 200 250
2450 200 250
2950 200 250
290
290
290
2019-16
290 DN300
2019-17
2019-18
2019-19
317
2019-20
317 DN350
2019-21
317
2019-22
362
362
362
DN400
2019-23
2019-24
2019-25
2019-66
12’’
2019-67
2019-68
2019-69
14’’
2019-70
2019-71
2019-72
2019-73
16’’
2019-74
2019-75
2450
2950
250
250
250
250
460
460
DN500
2019-28
2019-29
20’’
2019-76
2019-77
EC type examination certificate:
IBExU 07 ATEX 1165X
and
IBExU 07 ATEX 1166X
E-mail : [email protected]
55
ACCESSORIES FOR FLANGE IMMERSION HEATERS
ACCESSORIES FOR SCREW PLUG AND FLANGE IMMERSION HEATERS
Wave stop LID
Avoid the distortion due to the welding assembly
Screw the wave stop LID before welding
Ø
Thread
P/N.
Description
9639-00
Carbon steel
M45
lid
x200 9639-01
304L lid
Ø
Thread
9640-00
Carbon steel
M77
lid
x200 9640-01
316L lid
Welding
P/N.
SPANNER WIDTH
Description
M77
2’’1/2
4510-99 96
Pipe wrench
1’’1/2 - 2’’ 4509-99 62
Pipe
M45
wrench
M77
2’’1/2
4511-99 96
Pipe wrench
1’’1/2 - 2’’ 4512-99 62
openend
M45
spanner
Only for screw plug without junction box
Mounting on welding sleeve Mounting with reduction sleeve Mounting on flange threaded
Allows to transform a screw plug heater
M77 in flange immersion heater
Ø thread
Ø2
Ø thread
JUNCTION BOX
CONTROL THERMOSTAT
CABLE GLAND
SEE ON PAGES 41-42-43
Copper connections clips
52732-01
3 heating elements
52732-02
6 heating elements
52732-03
9 heating elements
Ø8 mm with threaded terminals M4
52732-10
3 heating elements
52732-11
6 heating elements
52732-12
9 heating elements
Ø10,2 mm with threaded terminals M5
52732-23
3 heating elements
52732-26
6 heating elements
Ø16 mm with threaded terminals M6
Each set contains right-angled connection clips for cross patern circuits in single or triple phases with delta, star or paralell coupling according the instruction manual supplied with the immersion heater.
GASKET
Ø
Thread
P/N.
Description
1/4’’ 51931-10
Set of 10
BSPP
Metalo
Plastic gasket
52073-01
1 Copper gasket
1’’1/2
BSPP 51935-10
Set 10
Metalo plastic gasket
52074-01
1 Copper gasket
2’’
BSPP 51937-10
Set of 10
Klingersil gasket
2’’1/2 51939-10
Set of 10
BSPP
Klingersil gasket
M45 x200
51934-10
Set of 10
Klingersil gasket
51954-10
Set of 10
Metalo plastic gasket
M77 x200
51938-10
Set of 10
Klingersil gasket
51958-10
Set of 10
Metalo plastic gasket
56
Website : http://www.vulcanic.com
Ø1
Ø1
REDUCTION SLEEVE THREADED
P/N.
Material Ø2
1’’1/2 52078-01
Copper brass
2’’
BSPP BSPP
M45 x200
Ø1 x200
4527-01
4527-08
Carbon steel
Stainless steel
REDUCTION FLANGE THREADED
Ø1 DN
M77 x200
Transform a screw plug in flange imm. heater
P/N.
2081-87
Description
2081-89
Flange NP16 FS
DN80
Carbon steel A37
M77
2081-88
Flange NP16 FS
DN80
316L
Flange NP16 FS
316L
DN
DN100
Ø
WELDING SLEEVE
P/N.
Description
Thread
52079-01
Sleeve
304L
1’’1/2 52080-01
Sleeve
BSPP
316L
52081-01
Sleeve
Carbon steel
M45 x200
9623-01
Sleeve
Carbon steel
9623-03
Sleeve
304L
9624-01
Sleeve
Carbon steel
M77 9624-03
Sleeve
x200
304L
9624-04
Sleeve
316L
E-mail : [email protected]
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
REMOVABLE IMMERSION HEATERS
liquid liquid level level
SELECTING YOUR REMOVABLE IMMERSION HEATER
Min liquid level
Min liquid level
Removable immersion heaters are the best way to heat up liquids in open containers.
The application of an immersion heater determines its shape and dimensions.
Therefore, it is necessary to know the properties of the liquid to be heated, the volume of the tank, the time required for the rise in temperature, and the minimum depth of liquid in the tank. On the basis of this information your Vulcanic expert will be able to select you the right immersion heater.
The diagrams opposite, show a selection of VULCANIC products range and shapes.
Min liquid
Junction box fixed on the top of tank
Single or double elements
Min
Double or triple elements
Min level
Min liquid level liquid level
Junction box fixed to the tank edge
Min liquid level liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Large variation in liquid level
Min
Min liquid level
Min
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min liquid level
Min
Min
Min liquid
Min liquid liquid level liquid level level level
CARBON STEEL WITH ALUMINIUM COATING
For Oil (2 W/cm 2 ), water and alkaline baths.
Consists of a ceramic core element in an aluminium plated steel tube, with IP 55
IK5 junction box in fiberglass reinforced polyamide and cable gland Iso 20 bis.
Ø107
Ø50
P/N.
5005-01
5005-07
5005-02
5005-08
5005-03
5005-09
Power.
Min liquid level
+5 -10%
1000 W
2000 W
2000 W
3000 W
Min liquid level
Voltage
230V mono
230V mono.
230V mono
230V mono
Specific load Ht
(W/cm
2
4
2
4
2 )
450
450
700
700
Min liquid
Lc Weight
(mm) (mm)
350
350
600
550
(kg))
2
2
3
3
Min liquid
5005 and 5150 :
• Stainless steel fixing bracket for horizontal tank edge fitting.
P/N. 5090-01
(weight 0,04 Kg)
60
Ø7
3000 W 230V mono
4000 W 230V Tri
2
4
900 750 3,5
900 700 3,5
50
85
Min
Min liquid
Min
Min liquid
Min
For water and very dilute acids.
liquid level level level
STAINLESS STEEL 304L/DIN 1.4306
Ø107
P/N.
5150-01
liquid
5150-04
stainless steel tube with IP 55 IK5 junction box in fiberglass reinforced polyamide 6/6 and cable gland ISO 20 bis.
Ø64
5150-02
5150-05
5150-03
5150-06
Min liquid level
Power.
+5 -10%
Voltage Specific load Ht Lc Weight
(W/cm 2 ) (mm) (mm) (kg))
1000 W 230V mono
2000 W 230V mono
2
4
450
450
350
350
2
2
2000 W 230V mono
3000 W 230V mono
3000 W 230V mono
4000 W 230V Tri
2
4
2
4
700 600
700 500
3
3
900 750 3,5
900 600 3,5
• Stainless steel fixing bracket for horizontal tank edge fitting.
P/N.5145-01
(weight 0,04 Kg)
70
85
Ø7
78
100
Min
Min liquid
Min
Min liquid
TITANIUM level
For chrome baths.
Min
Min liquid
Consists of a ceramic core element in a box. Connection by cable, length approx.1,5 m.
Ø 95
Ø50
P/N.
5126-01
5126-04
5126-02
5126-05
5126-03
5126-06
5126-07
level
Power.
+5 -10%
Voltage
1000 W 230V mono
Min liquid level
2000 W 230V mono level
2000 W 230V mono
3000 W 230V mono
Specific load Ht Lc Weight
(W/cm 2 ) (mm) (mm) (kg)
1,8
3,6
1,8
3,6
450
450
700
700
350
350
600
550
2,2
2,2
2,9
2,9
3000 W 230V mono
4000 W 230V Tri
4000 W 400V Tri
1,8
3,6
3,6
900
900
900
750
700
700
3,6
3,6
3,6
Accessories for types
5126-5019 :
• Stainless steel fixingbracket
P/N. 9652-01
(weight 0,135 kg)
120
78
15
0
10
84
Website : http://www.vulcanic.com
E-mail : [email protected]
57
REMOVABLE IMMERSION HEATERS
QUARTZ
Ø 24
For laboratory acid baths
Consists of a small-diameter ceramic core element in a quartz tube with acid-resistant rubber box.
Connection by cable, length approx. 1,5 m
P/N.
5019-04
Power.
+5 -10%
Voltage Specific load
300 W 230V mono
(W/cm 2 ) (mm) (mm) (kg)
3
Ht
250
Lc Weight
150 0,4
Ø 24
SCOURED AND PASSIVATED STAINLESS STEEL 316L / Din 1.4404
For oil use 2 W/cm 2 maxi, water and aqueous solutions
Consists of a sheathed tube wound into a vertical coil, with bakelite handle and gland Iso 20.
Ø 65
Ø 40
P/N.
Power Voltage Specific load Ht
+5 -10%
4536-01
500 W 230V mono
Lc Weight
(W/cm 2 ) (mm) (mm) (kg))
2 265 60 0,9
2 665 60 1,2
4536-05
500 W 230V mono
4536-02
1000 W 230V mono
4536-10
1000 W 230V mono
4536-13
1000 W 230V mono
2
4
400
415
140
60
1,2
1
4 715 60 1,2
4536-06
1000 W 230V mono
4536-03
1500 W 230V mono
2
2
900
550
140
190
1,6
1,6
P/N.
Power Voltage Specific load Ht
+5 -10%
4536-07
1500 W 230V mono
Lc Weight
(W/cm 2 ) (mm) (mm) (kg))
2 1150 190 2
4 550 140 1,3
4536-11
2000 W 230V mono
4536-04
2000 W 230V mono
4536-14
2000 W 230V mono
4536-08
2000 W 230V mono
2
4
700
950
250
140
1,9
1,6
4536-12
3000 W 230V mono
4536-15
3000 W 230V mono
2
4
4
1000 250
700 190
1200 190
2,2
1,7
2
SCOURED AND PASSIVATED STAINLESS STEEL 316L / Din 1.4404
For oil (2 W/cm 2 ), water and aqueous solutions
P/N.
Power Voltage Load Ht
+5 -10%
4544-01
500 W 230V mono 2
Lc Weight
(W/cm 2 ) (mm) (mm) (kg)
220 120 0,9
P/N.
Power Voltage Load Ht
+5 -10% (W/cm 2 ) (mm) (mm) (kg)
4544-07
1500 W 230V mono 2
Lc Weight
1020 210 2
Consists of a sheathed tube wound
4544-05
500 W 230V mono 2
4544-11
2000 W 230V mono 4 into a horizontal coil, with bakelite
620 120 1,2 470 170 1,3
4544-02
1000 W 230V mono 2
4544-04
2000 W 230V mono 2 handle and gland Iso 20.
320 170 1,2 520 230 1,9
4544-10
1000 W 230V mono 4
4544-14
2000 W 230V mono 4
To order a model with integral probe
370 120 1 870 170 1,6
4544-13
1000 W 230V mono 4
4544-08
2000 W 230V mono 2 and temperature controllers, replace
670 120 1,2 820 230 2,2
4544-06
1000 W 230V mono 2 820 170 1,6
4544-12
3000 W 230V mono 4 570 210 1,7
‘4544’ with ‘4548’.
4544-03
1500 W 230V mono 2
4544-15
3000 W 230V mono 4 420 210 1,6 1070 210 2
58
Ø 40
Model with temperature sensor
270
Junction box
Accessories :
•
Stainless steel fixing bracket for horizontal tank
and digital control thermostat.
edge fitting (weight 0,07 kg).
P/N. 5144-01
Visserie Ø6 en nylon 46 30
Ø7
To order a model with temperature
15 mini sensor and integrated digital controller thermostat,
replace ‘4544’ with ‘4548’
F
Pocket for temperature sensor
58
30
Ø Lc
Nylon screw Ø6
15 mini
NICKEL-PLATED COPPER
For water and laboratory aqueous solutions
Consists of a sheathed tube wound into a vertical coil, with premould polyamid handle, hook to attach to container edge and connecting cable, length 1m.
Ø 28
Ø 41
P/N.
Power
+5 -10%
4536-16
600 W
4536-17
1000 W
Voltage Load Ht Lc Weight
(W/cm
2
) (mm) (mm) (kg))
230V mono 6
230V mono 6
150
190
55
90
0,185
0,230
Different electrical output .
REMOVABLE IMMERSION HEATERS FOR LARGE HEIGHTS
Immersion heater designed to heat liquids in tall open containers.
Special features of these immersion heaters are the method of fixing the heating elements and the rising tube.
The heating elements are welded into a sealed box. The electric cables between the elements and the connecting box are protected by a large diameter rising tube.
Powers available :
- 3 kW up to 13,5 kW : for fuel
- 3 kW up to 30 kW : for water
- 18 kW up to 40 kW : for circulating water.
Gland Iso 25 up to 18kW.
Gland Iso 40 up to 36kW.
Ø 34
100
135
Elbowed tube.
200 std
100
58
Cable
Straight tube.
Crook-shaped tube.
Min liquid level in bath
A
160
200
Cross bar following dimension A.
DRUM HEATERS
HEATING BELTS FOR DRUMS
Leakproof models allowing the heating of viscous products in drums, such as wax, grease, pomade, gelatin, organic acids, tar, asphalt, coal-tar... Light, easy to install, robust, these heating belts avoid all carbonization of the product because of its large surface (load
1w/cm 2 ). To be installed on the bottom. Male and female plugs supplied. Voltage : 230V 1P. Height 120mm. For drums 50 to 500 litres up to 200°CSupply voltage : 230 VAC. 1P
On request : Supply voltage 110 VAC, Other thermostat -5 to 40 °C
FLEXIBLE HEATING BELTS FOR DRUMS
Flexible models with high mechanical strength fitted with an adjustable thermostat 20/120°C. Designed to heat drums from 25 to 200 litres according to the model, these belts consist of a heating element embedded in a flexible silicone panel. Power supply cable length : 2m.
Voltage : 230V 1P. Electrical box : 115 x 70 x 60 - Protection class : IP 43
Option: Thermostat range 0 /+ 200°C, controls the temperature of the product to be heated.
P/N.
without
P/N.
with Power.
Ø Range Weight
Thermostat Thermostat +5 -10% (mm)
7507-01 7507-02
2500 W 570-615
(kg)
6,3
7507-15
7507-13
7507-16
7507-14
1000 W
1000 W
350-370
370-395
4,2
4,4
7507-11
7507-09
7507-07
7507-05
7507-12
7507-10
7507-08
7507-06
1250 W
1250 W
1500 W
1750 W
395-420
420-445
445-490
490-530
4,8
5,1
5,4
6,0
7507-03
7507-17
7507-19
7507-04
7507-18
7507-20
2000 W
2500 W
2500 W
530-570
610-650
650-710
6,4
7,3
7,8
P/N.
Ø range Height Capacity Power.
Weight
(mm) (mm)
7531-01
577/605 125
(l) +5-10% (kg)
7531-02
463/490 125
7531-03
320/330 125
7531-04
275/285 125
7531-05
350/360 125
7531-10
577/605 180
7531-15
577/605 180
200 1000 W 2,2
120
55
25
800 W 2
500 W 1,5
300 W 2,2
60 600 W 1,5
200 1000 W 2,2
200 1500 W 2,2
Spare part :
Female connector
P/N. 9565-01
(weight 0,04 kg).
Control thermostat (IP 42 IK 7) : 7507-99.
DRUM HEATERS FOR PLASTIC DRUMS
The heaters are specifically designed to melt or reduce the viscosity of soap, fats, varnishes and oil based type of products.
This drum heater is stitched into an insulated jacket made from a water-resistant
Teflon/Polyester material, insulated with glass filament complete, with quick release buckles for ease of installation and removal. The heating elements are made of double insulated construction for safety. Each heater is fitted with a control thermostat (0/90°C).
Flexible tough rubber sheathed supply cable, length 3 m.
Supply voltage : 230 VAC. 1P
On request : Supply voltage 110 VAC,
Other thermostat -5 to 40 °C
P/N.
7535-05
7535-07
7535-08
7535-06
Circumference Height Capacity Power
(mm) (mm) (l) +5-10%
1020 400 25 200 W
1250
1650
1950
460
370
450
50
105
200
250 W
400 W
450 W
GAS BOTTLE HEATER
This gas bottle heater is designed with a flexible heating red face and an insulated blue face.
Temperature maintenance up to 55°C max, by compensating the bottle cooling down due to the gas expansion, and thus to avoid the pressure fall wich prevents gas from flowing out the bottle.
• 2 heating sections wich are regulated separately.
• Protection : IP54.
• Main supply length : 3000 mm.
CONTAINER HEATERS
The container heaters are designed to heat products stored in 1000 litre intermediate bulk containers. Two types of heaters are available.
•
The
7540-01/ 02
is a silicone mat heater for placement
below
the container liner before filling. An insulation jacket covering four sides and the lid is also available to aid warming up time.
Performance : - water temp. from 15°C to 70°C in 42 hours
(without insulated jacket)
- water temp. from 15°C to 70°C in 30 hours
(with insulated jacket)
•
The
7540-03/ 04
, an insulated nylon heater jacket, which covers all four sides and has an optional insulated lid.
Performance : - water temp. from 15°C to 55°C in 56 hours
(without insulated lid)
- water temp. from 15°C to 80°C in 56 hours
(with insulated lid)
On request (7540-03/04) : - supply voltage 110 VAC
- other thermostat -5 / + 40 °C
DRUM WRAPPING HEATERS
These wrapping heating systems are especially designed to heat drums, allow to liquefy products such as asphalt, grease, resin...
Composed of a metal base plate, protected by a high temperature coating with a diameter of 600 mm ,this heater especially designed for the 200 litre drums. The heated plate is equipped with a thermostat
0 / 150 ° C
Supply cable length = 2 m
Dimensions plate: Ø = 600mm H = 70mm
Overall dimensions L = 880mm s = 600 mm H = 105 mm
Website : http://www.vulcanic.com
REF.
7535-10
220 up to 260 1450
P/N.
Power.
Voltage Thermostat Jacket
+5-10% (V)
7540-01
2700 W 230
Insulated
0/90°C no
7540-02
2700 W 230
P/N.
Power.
Voltage Thermostat Jacket Lid
+5-10% (V)
7540-03
2x1000 W 240
Insulated
0/90°C yes no
7540-04
2x1000 W 240
P/N.
Ø
(mm)
Power
+5-10%
7535-55
900 W
Height
(mm)
0/90°C
0/90°C
Voltage
(V)
Voltage Power
(V)
230
+5-10%
400 W yes yes
Weight
(kg)
230 mono 20
E-mail : [email protected]
yes
Description base
59
FLUORATED IMMERSION HEATERS
CIRCULAR PTFE TANK BOTTOM HEATERS
Especially suited for frost protection and made of fluoropolymer, the circular heaters allows heating or maintenance of temperature of corrosive chemical baths in storage tanks.
The flexible heating element is fixed to a flexible circular support. This form allows insertion into a tank through a ‘manhole’.
Diam 200mm min.with models A to F
Diam 500mm .min with models G to K.
Circular PTFE heaters offer a simple, economical solution for heating liquids in storage tanks.
Made of Teflon
®
Load 1 W/cm 2 , max. temperature 90°C, without gland.
Important
: Types 26458 A to K are supplied without gland (90°C max.) ; other models can be operated up to 100°C when fitted with a sealing gland.
Other options on request : single phase or three phase voltage, intermediate powers and loads, cable entry via gland or flange. Teflon® -coated PT
100 probe or TC/J thermocouple positioned on the descending supply cable. Dimensions N and C are tailor made.
Natural convection of stored liquid
F
G
D
E
H
J
K
A
B
C
Model Ø Element Power Voltage
(mm) (kW)
600 1
(V)
230 mono
600
900
900
2
1
3
230 mono
230 mono
230 mono
1100
1100
1500
1500
1900
1900
1
6
12
230 mono
400 Tri
2 230 mono
9
3
400 Tri
230 mono
400 Tri
Manhole
Heating element
No Type
26495
26458
26497
26468
When ordering state
: PTFE immersion heater : Type :Model : - Frame in : PVDF or PP
Power (kW) : - Voltage (V) : - Dimension N (mm) : - Dimension C (mm): - Dimension H (mm) :
IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be clear of vapour.
Coating
FEP
PFA
FEP
PFA
Storage tank
Frame in
PVDF
PVDF
PP
PP
Polytetrafluoroethylene
(
PTFE
) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name:
Fluorinated ethylenepropylene
(
FEP
) and
perfluoroalkoxy polymer resin
(
PFA
). They retain the useful properties of PTFE.
Polypropylene
(
PP
) is a thermoplastic polymer.
CYLINDRICAL PTFE IMMERSION HEATERS
When ordering state :
PTFE immersion heater : Type :
Model : - Frame in : PVDF or PP
Power (kW) :
Dimension N (mm) :
- Voltage (V):
- Dimension C (mm): - Dimension X (mm)
Horizontal or vertical fitting.
IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be clear of vapor.
Dimensions N, C et X are made to roder
No Type
26477
26456
26487
26466
Horizontal fitting
Coating
FEP
PFA
FEP
PFA
Frame in
PVDF
PVDF
PP
PP
Vertical fitting
No Type Coating Frame in
26475
FEP 1 couche PVDF
26451
PFA 2 couches PVDF
26485
FEP 1 couche PP
26461
PFA 2 couches PP
Model Power
± 10%
A
B
1000 W
2000 W
Voltage
(V)
230 mono
230 mono
A ØD
(mm) (mm)
280
410
85
85
E
F
C
D
G
3000 W
4000 W
4500 W
6000 W
9000 W
230 mono
230 mono
400 Tri
400 Tri
400 Tri
H
12000 W 400 Tri
650
780
630
1140
1200
1395
85
85
120
85
120
120
TEFLON ® COATED PT100 PROBES
These probes mounted on a holder in PVDF are an essential accessory for the PTFE immersion heaters.
Designed to be mounted on the tank edge.They allow to measure the temperature of the heated fluid. Several models are available to fit on different tanks. Connection leads : 1m.
86
48
Horizontal fitting
Vertical fitting
IMPORTANT :
The heating area must be covered by at least 20 cm of liquid.
RIGID TEMPERATURE PROBES
Thermocouples or PT100 Teflon coated probes mounted on plonger with a sealing gland in PVDF or in PP.
Standard length 0,5 m available up to 5m.
Connection leads : 1m.
60
P/N.
31170-01
0,5
L
(m)
31170-02
1,0
31170-03
1,5
31170-04
2,0
Website : http://www.vulcanic.com
P/N.
Plonger material
31981-02
PVDF
31981-04
PVDF
31981-05
PVDF
31981-07
PP
31981-09
PP
31981-10
PP
Pt 100 ohms -
3 wires
TC/J
TC/K
Pt 100 ohms -
3 wires
TC/J
TC/K
Type of probe
E-mail : [email protected]
FLUORATED IMMERSION HEATERS
HORIZONTAL OR VERTICAL PTFE IMMERSION HEATERS
No Type
26477
26456
26487
26466
Horizontal fitting
Coating
FEP
PFA
FEP
PFA
Frame in
PVDF
PVDF
PP
PP
No Type
Vertical fitting
Coating Frame in
26475
FEP 1 couche PVDF
26451
PFA 2 couches PVDF
26485
FEP 1 couche
26461
PFA 2 couches
PP
PP
Model Power.
± 10%
A
1000 W
B
1000 W
C
2000 W
D
2000 W
E
3000 W
F
3000 W
G
4000 W
H
4000 W
J
4500 W
K
4500 W
L
6000 W
M
6000 W
N
9000 W
P
9000 W
R
12000 W
S
12000 W voltage
(V)
J K
(mm) (mm)
230 mono 240
230 mono 185
230 mono 295
250
305
315
230 mono 210
230 mono 385
230 mono 265
230 mono 405
230 mono 285
420
395
470
420
475
400 Tri
400 Tri
400 Tri
400 Tri
400 Tri
400 Tri
400 Tri
400 Tri
420
305
475
350
600
425
585
425
440
480
540
550
675
685
785
800
Dimensions
N, C
and
X
are made to order :
X
= height of immersion heater fixing arms on tank edge
< height of tank.
N
= Length of supply cable descending into tank.
This dimension must be large enough for the connector to be clear of vapour.
C
= Length of electric supply cable
.
Caution :
Frame size = (J + 100) x (K + 100))
The connector must be placed outside the tank and away from vapour
C
200
Cuve
When ordering state
:
PTFE immersion heater : Type : 26450/453/460/463/472/474/482 or 484
Model : - Frame in : PVDF or PP
Coating : FEP (1 coat) or PFA (2 coats)
Power (kW) : - Voltage (V):
Dimension N (mm) : - Dimension C (mm): - Dimension X (mm):
Application : horizontal or vertical.
C= length of supply cable
N
IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be clear of vapour.
For horizontal fitting, add feet : in PVDF ,
P/N. 26450-03
, in PP
P/N. 26450-53
.
Accessories
:
• Outdoor frame bracket in PVDF. P/N.
26450.01
, in PP P/N.
26450-51
• 4 feet, height 100 mm, in PVDF. P/N.
26450-03
, in PP P/N.
26450-53
Needed for horizontal fitting as tank bottom heater
N= length of non-heating descending cable feet
Dimensions
N, C
are made to order :
N
= Length of supply cable descending into tank.
This dimension must be large enough for the connector to be clear of vapour.
C
= Length of electric supply cable.
•
Protective grid in PP. Type 26452 +type code (A, B, C …)
• Teflon® -coated temperature probe Pt100, length 8 m. P/N.
26216-01
(see section “ Temperature probes”)
• Pt 100 temperature probe, fixing to immersion heater, length 1,5 m P/N.
26250-98
, length 3,5 m P/N.
26450-97
• TC J probe, fixing to immersion heater : length 1,5 m P/N.
26250-97
length 3,5 m P/N.
26450-95
Polytetrafluoroethylene
(
PTFE
) is a fluoropolymer. Other polymers with similar composition are know under the Teflon name:
Fluorinated ethylene-propylene
(
FEP
) and
perfluoroalkoxy polymer resin
(
PFA
). They retain the useful properties of PTFE.
Polypropylene
(
PP
) is a thermoplastic polymer.
Website : http://www.vulcanic.com
E-mail : [email protected]
61
FLUID CIRCULATION HEATERS
These appliances are used to heat circulating fluids such as water, fuel oil, as well as air or gases in general at up to 15 bar max.
They are fitted with a screw plug immersion heater and a safety thermostat.
Fluid circulation heaters can be connected hydraulically in series, which allows a very large heating power to be achieved.
Threaded outlet port
Wall mounting-brackets
Polyamide box
Carbon steel or AISI 304L/Din 1.4306 or
AISI 316L/Din 1.4404 stainless steel vessel
Screw plug immersion heater
(inside)
Threaded inlet port
ALL COMPONENTS FROM ONE SOURCE.
62
Electric control cabinet (p 130 to 131)
Sensor (p 114 to 122)
Valve
Compensating cable
Pressure gauge
Output Fluid
Outlet nozzle (p 65)
Flow monitor
Pump
Hose
Input fluid
Safety thermostat (p 107 to 110)
Fluid circulation heaters (p 63 to 67)
Circulating liquid heaters must be driven by a control system which is independent from the safety system and measures the fluid output temperature.
Website : http://www.vulcanic.com
E-mail : [email protected]
FLUID CIRCULATION HEATERS
DN 20 TO DN 40 LOW FLOW FLUID INLINE HEATERS
Appliances conform to DESP 97/23/CE article 3 § 3.
To heat air, water or oil in open or closed circuits, at a maximum pressure of 10 bar.
Vessel in stainless steel AISI 316L/Din 1.4044 with BSP threaded inlet/ outlet. With cartridge in stainless steel (AISI 321/Din 1.4541), fitted with type K thermocouple.
The heaters are to be installed in series on rigid pipework. No other fixing needed for connecting the heater to the pipework.
For fluid output temperatures > 60°C, thermal insulation is needed.
AVAILABLE IN 3 VERSIONS :
• Connection by leads, without temperature sensor
• With connection box and PT100 temperature sensor
• With connection box and TC/J temperature sensor
Output by cable, approx.
Output by cable
if safety device on element : Cable length 350mm + compensating connector
Pocket for probe, 6mm diam, measuring T° of vessel
Lt =
(L corps + D+15)
Connection box
Octagon 107x107
105
D
(B+15)
B
(D -15)
INLET
L
L vessel = (
L + 50)
Lt = (L vessel + B + 105)
Pocket for control probe,
3,5mm diam.
OUTLET
Models without connection box or temperature sensor
Max. output temperature
Models for gas
(air, nitrogen)
P/N.
10706-01
10706-02
Power
+5/-10%
500 W
1000 W
Voltage
(V)
230 1 p
230 1 p
Min.
output recommended mm of WC*
20 kg/h 60 kg/h 300 at 5 bar
40 kg/h
Max.
Pressure loss
120 kg/h 250 at 5 bar
350°C max
Models for softened or treated water
140°C max.
Models for oil
200°C max.
10706-03
10706-31
10706-32
10706-33
10706-41
10706-42
10706-43
2000 W
2000 W
3000 W
5500 W
500 W
1000 W
2000 W
230 1 p
230 1 p
230 1 P
400 3 P
230 1 P
230 1 P
230 1 P
80 kg/h
0,2 m 3 /h
1 m 3 /h
1,2 m 3 /h
240 kg/h 200 at 5 bar
1 m 3 /h
0,5 m 3 /h 2,5 m 3 /h
5 m 3 /h
300
300
300
0,2m 3 /h 0,8 m 3 /h 250 at 100°C**
Lt D L
(mm) (mm) (mm) (mm) Ø (mm)
770 245
1130 245
460
820
1720 245 1410
580
750
1050
730
55
55
55
135
0,6 m 3 /h 2,4 m 3 /h 300 at 100°C** 1130 135
460
630
930
530
930
5 m 3 /h 350 at 100°C** 1590 135 1390
H Vessel inside I/O BSPP Spare.
Weight
150 23,7
150 29,7
150 40,9
150 23,7
150 29,7
150 40,9
150 23,7
150 29,7
150 40,9 element No (kg)
1/2” 60301-00 1,3
3/4” 60302-00 2,7
1”1/4 60303-00 8,8
1/2” 4500226-00 1,2
3/4” 4500227-00 1,5
1”1/4 4500228-00 2,2
1/2” 60307-00 1,3
3/4” 60308-00 2,2
1”1/4 4500229-00 2,2
Accessories : TC/J temperature sensor, length 200mm with cable, length 2000mm
P/N. 31080-31
or Pt100 Ø 3,5 length 160mm P/N. 31042-31• and extension cable (see probes section).
Models with connection box and temperature sensor (Pt 100 in thermowell on outlet)
Max. output temperature
P/N.
Power
+5/-10%
10706-74
500 W
Voltage
(V)
230 1 P
Min.
output recommended mm of WC* (mm) (mm) (mm) (mm) Ø (mm)
20 kg/h
Max.
60 kg/h
Pressure loss Lt
300 at 5 bar 845
B L
230 460
H Vessel inside I/O BSPP Spare.
Weight
150 23,7 element No (kg)
1/2” 60301-01 1,3
Models for gas
10706-75
1000 W 230 1 P 40 kg/h 120 kg/h 250 at 5 bar 1205 230 820 150 29,7 3/4” 60302-01 2,7
(air, nitrogen)
10706-76
2000 W
350°C max
Models for softened
10706-54
2000 W
230 1 P 80 kg/h 240 kg/h 200 at 5 bar 1795 230 1410 150 40,9 1”1/4 60303-01 8,8
230 1 P 0,2 m 3 /h 1 m 3 /h 300 655 40 460 150 23,7 1/2” 4500226-01 1,2 or treated water
10706-55
3000 W
10706-56
5500 W
230 1 P
400 3 P
300
300
825
1125
40
40
630
930
150 29,7
150 40,9
3/4” 4500227-01 1,5
1”1/4 4500228-01 2,2 140°C max.
0,5 m 3 /h 2,5 m 3 /h
1 m 3 /h 5 m 3 /h
Models for oil
200°C max.
10706-64
500 W
10706-65
1000 W
10706-66
2000 W
230 1 P
230 1 P
230 1 P
0,2 m 3 /h 0,8 m 3 /h 250 at 100°C** 805 120 530 150 23,7
0,6 m 3 /h 2,4 m 3 /h 300 at 100°C** 1205 120 930
1,2 m 3 /h 5 m 3 /h 350 at 100°C** 1665 120 1390
150
150
29,7
40,9
1/2” 60307-01 1,3
3/4” 60308-01 2,2
1”1/4 4500229-01 2,2
Accessories : Spare Pt100 temperature sensor Ø 3,5, length 160
P/N. 31042-31
and extension cable (see probes section)
Models with connection box and temperature sensor (type J thermocouple in thermowell on outlet)
Max. output temperature
Models for gas
(air, nitrogen)
350°C max
Models for softened or treated water
140°C max.
P/N.
Power
+5/-10%
10707-51
500 W
10707-52
1000 W
10707-53
2000 W
10707-81
2000 W
10707-82
3000 W
10707-83
5500 W
10707-91
500 W
10707-92
1000 W
10707-93
2000 W
Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
230 1 P
Min.
20 kg/h
40 kg/h
80 kg/h
0,2 m 3 /h
0,5m 3 /h
1 m 3 /h
0,2 m
3
/h
Max.
60 kg/h
120 kg/h
Pressure loss
300 at 5 bar
250 at 5 bar
Lt B
845
1205
230
230
L
460
820
H Vessel inside I/O BSPP Spare.
Weight output recommended mm of WC* (mm) (mm) (mm) (mm) Ø (mm)
150
150
23,7
29,7
240 kg/h 200 at 5 bar 1795 230 1410 150 40,9
1 m 3 /h 300 655 40 460 150 23,7
2,5 m 3 /h
5 m 3 /h
300
300
825
1125
40
40
630
930
150
150
29,7
40,9
0,8 m
3
/h 250 at 100°C** 805 120 530 150 23,7
Models for oil
200°C max.
230 1 P
230 1 P
0,6 m
1,2 m
3
3
/h
/h
2,4 m
5 m 3
3 /h
/h
300 at 100°C**
350 at 100°C**
1205
1665
120
120
930
1390
150
150
29,7
40,9
Accessories : Spare TC/J temperature sensor, length 200 mm with cable, length 2000 mm
P/N. 31080-31
and extension cable (see probes section ).
1/2”
3/4”
1”1/4
1/2”
3/4”
1”1/4
1/2”
3/4”
1”1/4 element No (kg)
60301-01 1,3
60302-01 2,7
60303-01 8,8
4500226-01 1,2
4500227-01 1,5
4500228-01 2,2
60307-01 1,3
60308-01 2,2
4500229-01 2,2
Power control ready to use, for power supply and temperature control panels of low flow heaters
Fitted with a main controller with inputs for Pt100, TC/J or TC/K, and a safety controller with TC/K input, which guarantees protection against element damage due to overheating.
**For Iso VG 32 oil.
* Pressure loss depends according to the fluid on the flow, the viscosity and the gas pressure - Consult us
Control unit for these heaters (see section control units):
P/N.
32045-54
Max. Input Controller Power power(kW) unit
5
Temperature
Range
TC/J PID Static relay 0/400°C
32045-55
5 PT100 PID Static relay 0/300°C
The model with TC/J input can be configured on site in a TC/K input.
63
FLUID CIRCULATION HEATERS
DN 50 LIQUID CIRCULATION HEATERS
Appliances conform to DESP 97/23/CE article 3 § 3.
To heat water, fuel or oil circulating in pipework up to 15 bar max. These heaters are made of one or two DN 50 vessels in painted carbon steel, M45 screw plug immersion heaters, and a safety thermostat with automatic reset fixed at up to 115°C , or adjustable from 0°C to 300°C.
Horizontal wall mounting by an adjustable supports supplied with Non-insulated models
(optional wall brackets not fixed to insulated models).
Voltage: 230/400 V 3P.
Swivelling box IP55.
* SP= scoured and passivated
Non-insulated 2 vessels circulating heater
Single vessel circulating HEATERS
Heaters for
recycled or waste water
up to 110°C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plug. Min. flow 1 m 3 /h.
P/N.
without
P/N.
with Power Load
Control box
LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )
P/N.
(mm) element insulation (kg)
10631-12 10641-12
4,5 kW
10631-13 10641-13
9 kW
10631-14 10641-14
12 kW
8
32065-07
460 2145-21
8
32065-13
900 2145-22
8
32065-13
1390 2145-23
8
12
18
15
23
32
Non-insulated models
LN + 190
LN
Threaded 1 1/2" BSPP
OUTLET
120
85
120
INLET
OUTLET
LN - 340
LN - 100
LN +190
LN
120 85 120 LN-340
INLET
Insulated models
LN + 235
LN
Threaded 1 1/2" BSPP
OUTLET
105
85
140
Threaded 1 1/2" BSPP
85
140
250
180
Heaters for
aqueous liquids
up to 110°C max., 15 bar. Fitted with AISI 316L/Din 1.4404 stainless steel heating elements SP*, brazed protected carbon steel screw plug. Min. flow 1 m 3 /h.
P/N.
without
P/N.
with Power Load
Control box
LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )
P/N.
(mm) element insulation (kg)
7 13
10631-15 10641-15
3 kW
10631-16 10641-16
6 kW
10631-17 10641-17
9 kW
10631-18 10641-18
12 kW
4
32065-07
460 2145-11
4
32065-07
900 2145-12
4
32065-13
1390 2145-13
4
32065-13
2050 2145-14
11
18
23
22
32
43
Heaters for
oil and fuel
up to 200°C max., 15 bar. Fitted with oiled carbon steel heating elements, offset
, brazed protected carbon steel screw plug. Min. flow 1 m 3
/h.
P/N.
without
P/N.
with Power Load
Control box
LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )
P/N.
(mm) element insulation (kg)
6,5 12
10631-19 10641-19
1,5 kW
10631-20 10641-20
3 kW
10631-21 10641-21
4,5 kW
10631-22 10641-22
6 kW
2
32065-07
460 2146-01
2
32065-07
900 2146-02
2
32065-07
1390 2146-03
2
32065-07
2050 2146-04
10
18
23
21
32
43
120 85
120
INLET
OUTLET
120 85 120
INLET
LN - 340
LN - 100
LN + 235
LN
Threaded 1 1/2" BSPP
LN - 340
105
¯ 15
250
180
¯ 15
Double vessel circulating HEATERS
Heaters for
recycled or waste water
up to 110°C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plugs. Min. flow 1 m 3 /h.
P/N.
without
P/N.
with Power Load
Control box
LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )
P/N.
(mm) element insulation (kg)
10632-12 10642-12
9 kW
10632-13 10642-13
18 kW
10632-14 10642-14
24 kW
8
32065-16
8
32065-26
460 2145-21
900 2145-22
8
32065-26
1390 2145-23
16
24
36
30
46
64
Heaters for aqueous liquids up to 110°C max., 15 bar. Fitted with stainless steel AISI 316L/Din 1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Min. flow 1 m 3 /h.
P/N.
without
P/N.
with Power Load
Control box
LN Spare Weight without/with insulation insulation +5 /-10% (W/cm
2
)
P/N.
(mm) element insulation (kg)
10632-15 10642-15
6 kW 4
32065-16
460 2145-11 14 26
10632-16 10642-16
12 kW
10632-17 10642-17
18 kW
10632-18 10642-18
24 kW
4
32065-16
900 2145-12
4
32065-26
1390 2145-13
4
32065-26
2050 2145-14
22
36
46
44
64
86
Heater with offset for vessel temperature
> 110°C
105 B=60
Heaters for
oil and fuel
up to 200°C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs. Min. flow 1 m 3 /h
P/N.
without
P/N.
with Power Load
Control box
LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )
P/N.
(mm) element insulation (kg)
13 24
10632-19 10642-19
3 kW
10632-20 10642-20
6 kW
10632-21 10642-21
9 kW
10632-22 10642-22
12 kW
2
32065-16
2
32065-16
460 2146-01
900 2146-02
2
32065-16
1390 2146-03
2
32065-26
2050 2146-04
20
36
46
42
64
86
64
Website : http://www.vulcanic.com
E-mail : [email protected]
FLUID CIRCULATION HEATERS
DN 80 LIQUID CIRCULATION HEATERS FOR DOMESTIC WATER
Consisting of a DN 80 vessel in painted steel, a VULCALOY ® flanged immersion heater with a 115°C safety thermostat with automatic reset.
To heat waste or recycled domestic water, circulating in pipework, up to 110°C max. and up to 10 bar.
The heating elements are in AISI 904L/ Din 1.4539 stainless steel which is particularly resistant to scale formation and corrosion. Load 12 W/cm 2 .
Non-insulated models
Insulated models
Non-insulated models
Appliances conform to DESP 97/23/CE article 3 § 3.
Ln + 200
Ln
Safety thermostat
OUTLET
14
Threated 2" BSPP
P/N. without
P/N. with
Power Voltage
Control box
LN Spare Min. flow Weight
Insulation Insulation
+5 /-10% (V) (mm) heater (m
3
/h) (kg)
145 maxi
120
95
INLET
Ln - 340
Ln - 100
Insulated models
Ln + 245
Ln
Threated 2" BSPP
OUTLET
105
100
155
Safety thermostat
180
10705-01 10745-01
10705-02 10745-02
10705-03 10745-03
10705-05 10745-05
10705-06 10745-06
10705-07 10745-07
10705-08 10745-08
10705-09 10745-09
10705-10 10745-10
10705-12 10745-12
10705-14 10745-14
3 kW 230/400 3 P
32065-07
460
4,5 kW 230/400 3 P
32065-07
460
6 kW 230/400 3 P
32065-07
460
1789-01
1 8/15
1789-02
1 8/15
1789-03
1 8/15
9 kW 230/400 3 P
32065-13
900
12 kW 230/400 3 P
32065-13
900
15 kW 230/400 3 P
32065-23
900
18 kW 230/400 3 P
32065-23
900
1789-05
1789-06
1 12/23
1789-07
1789-08
1
1
1
12/23
12/23
12/23
21 kW 230/400 3 P
32065-23
1390
1789-09
1 17/31
24 kW 230/400 3 P
32065-23
1390
1789-10
30 kW 400 3 P
32065-43
1390
1789-12
36 kW 400 3 P
120
145 95
INLET
Ln - 340
Ln - 100
15
250
10705-17 10745-17
AIR AND GAS CIRCULATION HEATERS
45 kW 400 3 P
Spare thermostat P/N 9031-01
Designed to heat air or nitrogen up to 150°C, up to 15 bar maximum pressure.
32065-43
32065-63
LN + 190
LN
2050
2050
OUTLET
1789-14
1789-17
1 17/31
1 17/31
1 20/34
1 21/35
Threaded 1 1/2" BSPP
Consisting of a DN 80 vessel in painted steel, Ø 77 screw plug immersion heater and a 300°C adjustable safety thermostat. Stainless steel heating elements. Wall mounting by means of adjustable supports.
Supply voltage : 10901-03 : 400 V 1P
10901-06 and -07 : 230 V 1P or 3P or 400 V 3P.
Inlet temperature : min. +5°C, max. 110°C.
120 85
120
INLET
Spare parts :
• Type 2077 immersion heaters : see ‘immersion heaters’ section.
• 300°C adjustable safety thermostat P/N. 9032-01
(Weight 1 kg).
NEW
P/N.
Old Power LN Min. flow Spare
P/N. +5 /-10% (mm) (kg/h) element
10901-03 10711-03
2000 W 460 120
2077-13
10901-06 10711-06
4500 W 460 350
10901-07 10711-07
6000 W 460 350
2077-12
2077-13
OUTLET ELBOW FOR LIQUID CIRCULATION HEATERS
1/2" BSPP
Outlet elbow with tapping for safety valve, air
Inside ¯ 3/8" BSPP bleed valve and temperature measuring probe.
Supplied with blanking plugs.
LN - 340
LN - 100
Wiring
Serie 400 1P
400 3 P/
∆
230 3 P
400 3 P/ ∆ 230 3 P
Inside Ø 3/8" BSPP
DN 80 heaters
85
140
Weight
(kg)
8
8
8
1/2" BSPP
226 about
P/N.
Description for DN 50 heater .
10630-98
With blanking plugs only
DN 50 heaters
207 about
Material Max. temp
10630-99
With blanking plugs only
10630-90
With PT100 sensor in aluminium box P/N. 31042-01 + thermowell P/N. 31396-50
AISI316L/ Din 1.4404 450°C
Painted steel
Painted steel
10630-95
With PT100 sensor in alu box
P/N. 31042-02
+ connector
P/N. 31672-00
+ thermowell
P/N. 31396-50
Painted steel
300°C
110°C
250°C
P/N.
Description for DN 80 heater
53824-01
With blanking plugs only
53804-01
With blanking plugs only
10700-90
With PT100 sensor in aluminium box
P/N. 31042-01
+ thermowell
P/N. 31396-50
10700-95
With PT100 sensor in aluminium box
P/N. 31042-02
+ connector
P/N. 31672-00
Material Max.
temp.
AISI 316L / Din1.4404 450°C
Painted steel 300°C
Painted steel
Painted steel
110°C
250°C
60
358 approx
WALL MOUNTING BRACKETS FOR DN 50 and DN 80 HEATERS
• Pair of wall brackets for insulated heater
P/N. 6048-01
Website : http://www.vulcanic.com
4 Holes Ø 10
E-mail : [email protected]
65
FLUID CIRCULATION HEATERS
ND80 LIQUID CIRCULATION HEATERS
According PED 97/23/CE article 3.3.
To heat water, fuel or oil circulating in pipework at 15 bar max. Consisting of 1, 2 or 4 DN 80 vessels, in painted carbon steel,
M77 screw plug immersion heaters and a safety thermostat with automatic reset, set at 115°C for water and adjustable between 0° and 300°C for oil. Horizontal wall mounting by adjustable brackets (non-insulated models).
SP*= Scoured and passived
SINGLE VESSEL DOUBLE VESSEL
Non-insulated models
FOUR VESSEL
LN+170
LN
OUTLET
LN+170
LN
INLET
LN + 170
LN
OUTLET
Threaded 2" BSPP
Threaded 2" BSPP
+ -
120
70
120 LN - 340
LN - 100
INLET
100
155
LN + 220
LN
Threaded 2" BSPP
105
OUTLET
250
180
120 70 120
INLET
LN-340
OUTLET
Insulated models
LN + 220
LN
Threaded 2" BSPP
105
250
180
100
155
120 70 120 LN-340
OUTLET
OUTLET
LN + 220
LN
Threaded 2" BSPP
105
250
180
100
160
120 70
120
LN - 340
LN-100
INLET
Ø 15
120 70 120
LN - 340
Ø 15
105 B=60
Heater with offset for vessel temperature > 110°C
INLET
SINGLE VESSEL
105 B=60
Heaters for
recycled or waste water up to 110°C
, 15 bar. Nickel-plated copper
Heater with offset for vessel temperature >110°C
120 70 120
INLET
LN - 340
Heater with offset
immersion heaters
for vessel temperature > 110°C
105
O 15
B=60
Heaters for
heavy fuel and oil up to 200°C
, 15 bar. Fitted with oiled carbon steel heating elements, brazed brass screw plugs. Load 8 W/cm 2 . Min. flow 2 m 3 /h.
heating elements, offset, brazed protected carbon steel screw plug, load 2 W/cm
2
.
Painted carbon steel vessel.
P/N
without
P/N.
with Power Voltage
P/N.
control
LN insulation insulation +5 /-10% (V)
box
(mm)
10701-08 10741-08
6 kW 230/400 3 P
32065-07
460
10701-10 10741-10
9 kW 230/400 3 P
32065-13
460
10701-16 10741-16
12 kW 230/400 3 P
32065-13
900
10701-17 10741-17
18 kW 230/400 3 P
32065-23
900
10701-18 10741-18
24 kW 230/400 3 P
32065-23
1390
Spare element
2077-31
2077-32
2077-33
2077-34
2077-35
Min. flow 2 m 3 /h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10701-65 10741-65
2 kW 230/400 3 P
32065-07
460 2178-02
10701-66 10741-66
3 kW 230/400 3 P
32065-07
900 2178-03
10701-67 10741-67
4,5 kW 230/400 3 P
32065-07
900 2178-04
10701-68 10741-68
6 kW 230/400 3 P
32065-07
1390 2178-05
Spare thermostat P/N. 9032-01 for all non-insulated models. Spare thermostat P/N. 9014-03 for all insulated models. See also 2- and 4-tube models, to achieve higher powers.
10701-19 10741-19
36 kW 400 3 P
32065-43
2050 2077-36
Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 1390
Spare thermostat P/N. 9031-02 for insulated models LN 2050.
Heaters for
aqueous liquids up to 110°C
, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, brazed protected carbon steel screw plugs.
Load 5 W/cm 2 about. Min. flow 2 m 3 /h.
Painted carbon steel vessel.
P/N
without
P/N.
with Power Voltage
P/N.
control
LN insulation insulation +5 /-10% (V)
box
(mm)
10701-03 10741-03
3 kW 230/400 3 P
32065-07
460
10701-05 10741-05
4,5 kW230/400 3 P
32065-07
460
10701-07 10741-07
6 kW 230/400 3 P
32065-07
460
10701-13 10741-13
9 kW 230/400 3 P
32065-13
900
10701-14 10741-14
12 kW 230/400 3 P
32065-13
900
Spare thermostat P/N. 9031-01 for all models.
Spare element
2077-11
2077-12
2077-13
2077-14
2077-15
Liquid circulation heaters must be controlled by a system which is independent from the safety system and measures the fluid output temperature.
105
B=60
Heater with offset
immersion heaters
for vessel temperature > 110°C
Heaters for
aqueous liquids up to 200°C
, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, welded 304L stainless steel screw plug. Min. flow 2 m 3 /h.
304L
Stainless steel vessel.
Specific load 4 W/cm
2
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10701-80 10741-80
4,5 kW 230/400 Tri
32065-07
460 2378-80
10701-81 10741-81
10 kW 230/400 Tri
32065-13
900 2378-81
10701-82 10741-82
16 kW 230/400 Tri
32065-23
1390 2378-82
10701-83 10741-83
24 kW 230/400 Tri
32065-23
2050 2378-83
Specific load 6 W/cm
2
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10701-84 10741-84
7 kW 230/400 Tri
32065-07
460 2378-84
10701-85 10741-85
15 kW 230/400 Tri
32065-23
900 2378-85
10701-86 10741-86
24 kW 230/400 Tri
32065-23
1390 2378-86
10701-87 10741-87
36 kW
Specific load 10 W/cm 2
400 Tri
32065-43
2050 2378-87
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10701-88 10741-88
11,5 kW 230/400 Tri
32065-13
460 2378-88
10701-89 10741-89
25 kW 230/400 Tri
32065-23
900 2378-89
10701-90 10741-90
40 kW 230/400 Tri
32065-43
1390 2378-90
10701-91 10741-91
60 kW 400 Tri
32065-63
2050 2378-91
66
Website : http://www.vulcanic.com
E-mail : [email protected]
FLUID CIRCULATION HEATERS
DOUBLE VESSEL
Heaters for
recycled or waste water up to 110°C
, 15 bar. Fitted with nickelplated copper heating elements brazed brass screw plugs. Load 8 W/cm 2 . Min.
flow 2 m 3 /h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5/ -10% (V)
box
(mm) element
10702-31 10742-31
36 kW 230/400 3 P
32065-46
900 2077-34
10702-32 10742-32
48 kW 230/400 3 P
32065-66
1390 2077-35
10702-34 10742-34
72 kW 400 3 P
32065-96
2050 2077-36
Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 900
Spare thermostat P/N. 9031-02 for insulated models LN 1390 and longer.
Heaters for
aqueous liquids up to 110°C
, 15 bar. Fitted with stainless steel AISI
316L/Din 1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm
2
. Min. flow 2 m
3
/h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10702-10 10742-10
18 kW 230/400 3 P
32065-26
900 2077-14
10702-11 10742-11
24 kW 230/400 3 P
32065-26
900 2077-15
Spare thermostat P/N. 9031-01 for all models.
FOUR VESSEL
Heaters for
recycled or waste water up to 110°C
, 15 bar. Fitted with nickelplated copper heating elements brazed brass screw plugs. Load 8 W/cm 2 . Min. flow
2 m 3 /h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
Control
LN Spare insulation insulation +5 -10% (V)
box
(mm) element
10704-31 10744-31
72 kW 230/400 3 P
32065-99
900 2077-34
10704-32 10744-32
96 kW 230/400 3 P
32065-99
1390 2077-35
10704-34 10744-34
144 kW 400 3 P
32065-83
2050 2077-36
Spare thermostat P/N. 9031-01 for non-insulated models, all LN, and insulated models up to
LN 900. Spare thermostat P/N. 9031-02 or insulated models LN 1390 and longer.
Heaters for
aqueous liquids up to 110°C
, 15 bar. Fitted with AISI 316L/ Din 1.4404
stainless steel heating elements SP*, brazed protected carbon steel screw plugs.
Load 5 W/cm 2 about. Min. flow 2 m 3 /h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
Control
LN Spare insulation insulation +5 -10% (V)
box
(mm) element
10704-10 10744-10
36 kW 230/400 3 P
32065-49
900 2077-14
10704-11 10744-11
48 kW 230/400 3 P
32065-69
900 2077-15
Spare thermostat P/N. 9031-01 for all models.
Heaters for
heavy fuel and oil up to 200°C
, 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected steel screw plugs. Load 2
W/cm 2 . Min. flow 2 m 3 /h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10702-54 10742-54
9 kW 230/400 3 P
32065-16
900 2178-04
10702-55 10742-55
12 kW 230/400 3 P
32065-16
1390 2178-05
According to PED, these appliances must not be used with dangerous fluids group1.
Spare thermostat P/N. 9032-01 for all non-insulated models. Spare thermostat P/N. 9014-03 for all insulated models. See also 2- and 4-vessel models, to achieve higher powers.
Heaters for
aqueous liquids up to 200°C
, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, welded 304L stainless steel screw plug. Min. flow 2 m 3 /h.
304L
Stainless steel vessel.
Specific load 4 W/cm
2
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10702-80 10742-80
9,5 kW 230/400 Tri
32065-16
460 2378-80
10702-81 10742-81
20 kW 230/400 Tri
32065-26
900 2378-81
10702-82 10742-82
32 kW 230/400 Tri
32065-46
1390 2378-82
10702-83 10742-83
48 kW 230/400 Tri
32065-66
2050 2378-83
Specific load 6 W/cm 2
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10702-84 10742-84
14 kW 230/400 Tri
32065-16
460 2378-84
10702-85 10742-85
30 kW 230/400 Tri
32065-46
900 2378-85
10702-86 10742-86
48 kW 230/400 Tri
32065-66
1390 2378-86
10702-87 10742-87
72kW 400 Tri
32065-96
2050 2378-87
Specific load 10 W/cm
2
P/N.
without
P/N.
with Power Voltage
P/N.
control
LN Spare insulation insulation +5 /-10% (V)
box
(mm) element
10702-88 10742-88
23 kW 230/400 Tri
32065-26
460 2378-88
10702-89 10742-89
50 kW 230/400 Tri
32065-66
900 2378-89
10702-90 10742-90
80 kW 230/400 Tri
32065-96
1390 2378-90
10702-91 10742-91
120 kW 400 Tri
32065-82
2050 2378-91
Heaters for
heavy fuel and oil up to 200°C
, 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs.
Load 2 W/cm 2 . Min. flow 2 m 3 /h.
Painted carbon steel vessel.
P/N.
without
P/N.
with Power Voltage
Control
LN Spare insulation insulation +5 -10% (V)
box
(mm) element
10704-54 10744-54
18 kW 230/400 3 P
32065-29
900 2178-04
10704-55 10744-55
24 kW 230/400 3 P
32065-29
1390 2178-05
According to PED, these appliances must not be used with dangerous fluids group 1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.
Heaters for
aqueous liquids up to 200°C
, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, welded 304L stainless steel screw plug. Min. flow 2 m
3 /h.
304L
Stainless steel vessel.
Specific load 4 W/cm
2
P/N.
without
P/N.
with Power Voltage
Control
LN Spare insulation insulation +5 -10% (V)
box
(mm) element
10704-80 10744-80
19 kW 230/400 Tri
32065-23
460 2378-80
10704-81 10744-81
40 kW 230/400 Tri
32065-46
900 2378-81
10704-82 10744-82
64 kW 230/400 Tri
32065-66
1390 2378-82
10704-83 10744-83
96 kW 230/400 Tri
32065-96
2050 2378-83
Specific load 6 W/cm
2
P/N.
without
P/N.
with Power Voltage
Control
LN Spare insulation insulation +5 -10% (V)
box
(mm) element
10704-84 10744-84
28 kW 230/400 Tri
32065-43
460 2378-84
10704-85 10744-85
60 kW 230/400 Tri
32065-66
900 2378-85
10704-86 10744-86
96 kW 230/400 Tri
32065-96
1390 2378-86
10704-87 10744-87
144 kW 400 Tri
32065-83
2050 2378-87
Specific load 10 W/cm
2
P/N.
without
P/N.
with Power Voltage
Control
LN Spare insulation insulation +5 -10% (V)
box
(mm) element
10704-88 10744-88
46 kW 230/400 Tri
32065-43
460 2378-88
10704-89 10744-89
100 kW 230/400 Tri
32065-99
900 2378-89
10704-90 10744-90
159 kW 230/400 Tri
on request
1390 2378-90
10704-91 10744-91
238 kW 400 Tri
on request
2050 2378-91
Liquid circulation heaters must be controlled by a system which is independent from the safety system and measures the fluid output temperature.
Heater with offset
immersion heaters
for vessel temperature > 110°C
ND 80 CIRCULATING LIQUID HEATERS WITH ND 80 FLANGE (in and outlet)
To heat circulating water, fuel or oil. Made of a ND 80 vessel in painted carbon steel or stainless steel AISI 316L/Din 1.4404, insulated or Non-insulated, DN 80 PN16
FS inlet and outlet, a ND 80 flange immersion heater, and a safety thermostat with automatic reset, adjustable between 0°C and 300°C. Fitted with a 1/4”BSP threaded thermowell on the outlet pipe, for a control sensor.
136
704
Non-insulated models
140
Insulated models
ON
RE
QU
ES
T
120
LN-390
LN
275
140 300
105 B=60
120
LN-390
LN
275
140 300
Website : http://www.vulcanic.com
E-mail : [email protected]
67
HEATING HOSES TYPE 26177
Standard lengths up to 10 m, longer on request
Silicone foam insulation.
Outer friction-resistant coating.
Standard coupling in stainless steel with right-hand threaded 60° conical union.
HEATING HOSES
End cap in plastic or metal according to hose diameter.
Coated thermocouple inside hose.
Protective tube for supply cable and temperature probe.
Flexible inner hose suitable for foodstuffs.
FLEXIBLE HEATING PIPE TYPE 26177
To maintain the temperature of liquids or gases between 5°C to
350°C ( for special models in stainless steel) up to 200 bar during routing from the heating system to the point of use, or for keeping them free from freezing.
Application areas : foam bitumen, glue, oil, greases, wax, resin, paint, process gas, food products, molten metals....
Protection of certain liquids against freezing.
Protection of certain gases against condensation.
Link between fixed and mobile installations.
Control of viscous product pouring capability.
Special models of heating hose
ADVANTAGES :
These pipes are extremely flexible and can be installed quickly and easily.
Even distribution of temperature.
Quality materials in contact with fluid (usable for food and pharmaceutical industries).
Surface temperature control to guarantee long life duration.
COMPOSITION :
Min. bend radius = 12 x Nominal Ø
Smooth PTFE flexible pipe or corrugated AISI 321/ Din 1.4541 stainless steel with external braid of AISI 304 / Din 1.4301 stainless steel fitted with end coupling of steel, protected, or of AISI 304 / Din 1.4301stainless steel. Resistive wire, spiral wound and held by a glass woven tape.
Heat insulation adapted to conditions of use, in ceramic fiber or silicone foam, lined with end pieces in molded plastic .
Surface temperature sensor type PT 100 (3 wires) or thermocouple (J, K) placed in the heating part (on the electrical connection side).
Electric connection at one end, by sealed PTFE flexible wires grouped together in a silicone glass silk sheath (maximum temperature 250°C).
68
Website : http://www.vulcanic.com
E-mail : [email protected]
HEATING HOSES
MADE-TO-MEASURE HEATING HOSES
Ø
OUTSIDE
Ø
INSIDE
Ø
NOMINAL Ls LENGTH
RIGHT-HAND
THREADED UNION 1
L
Sectional drawing of a heating hose
CHARACTERISTICS :
I nside nominal diameters ( mm) :
ND 6 to ND 25.
Interior lining of PTFE (200°C max. or stainless steel of about 350°C max.).
Exterior lining tolerating 170°C max.
Minimum of the neutral fiber curve radius : 20 x ND (mm) for PTFE and 16 x
ND (mm) for stainless steel.
Length between ends : from
0,5 to 25 meters
.
Tolerance on Length = +/- 2%.
Standard power supply voltage : 230 VAC 1 P
Maximum power : 3600 W.
Dielectric strength : 1800 V. Insulation resistance : 100 Megohms.
Power supply cable length : 0,5 m to 5 m.
RIGHT-HAND
THREADED UNION 2
Nominal Diameter ND (mm)
Recommended linear power
(W/m) per 100°C(*) for
∆
-t
PTFE flexible line for 200°C maxi :
Interior diameter (mm)
Exterior diameter (mm)
Max pressure at 200°C (bar)
Stainless steel flexible line for 350°C maxi :
Interior diameter (mm)
Exterior diameter (mm)
Max pressure at 350°C (bar)
CONDITIONS OF USE :
The linear power of a standardised flexible pipe type 26177 will not allow the fluid temperature to be raised but only compensate for losses through the heat insulation. Connect the measurement probes to a regulator or an electronic thermostat capable of maintaining the temperature at the surface of the flexible hose to the maximum set point accepted by the sheath and the liquid being conveyed.
It is preferable to position the power supply cable on the stationary coupling side.
Avoid excessive mechanical stresses (compression, traction and twisting).
6
60
8
70
10 13
80 100 110 135 170
6 7 9,1 10
34 42 42 42
156 130 123 97
10,5 13
43 50
53 51
16
15
50
71
16
50
49
20
18
50
52
19
50
36
25
24
50
36
25
50
30
OTHER MANUFACTURING POSSIBILITIES :
Other diameters : 5, 32, 38 and 50 mm and other lengths (up to 100 m).
Other power supply voltages from 24 to 230 VAC.
Power levels greater than 3600 W for 230 VAC.
Other temperature sensors.
Higher service pressures, smaller curve radius.
Stainless steel external corrugated braid or sheath for strength and mechanical protection.
Other hydraulic coupling : male, bent, flanges, clamps, all will be in AISI
316L/ Din 1.4404 stainless steel.
Electric connection by plug-in connector.
Flexible hoses of PTFE without end coupling for over-heating without pressure over smooth piping.
Heated flexible pipes for use in explosive atmosphere (ATEX zone 1).
Multiple flexible pipes for the transport of several components.
Self-limiting flexible hoses for low temperature applications.
To order a made-to-measure heating hose please state:
Heating hose type: 26177 - Application :
- Inside diameter (mm):
- Connection 1 :
- Desired constant temperature (°C) :
- Hose length (m) :
- Connection 2 (can be different from 1) :
- Temperature probe (PT100, J-type or K-type thermocouple)
- Max. pressure (bar) :
- Power(W) :
- Voltage (V) :
Website : http://www.vulcanic.com
E-mail : [email protected]
69
AIR HEATING
Twisted finned elements Finned elements
Radiators Anti-condensation cabinet heaters
ATEX radiators Wall-mounted air heaters
High temperature generators Circular air duct heaters
Industrial air duct heaters Flange air heaters
70
Website : http://www.vulcanic.com E-mail : [email protected]
TWISTED FINNED ELEMENTS
To heat air or gases by natural or forced convection, one possible solution are finned elements.
Heat transfer from tubular heating elements for heating gaseous media is increased by a metal strip wrapped around the element.
Through turbulence created in the medium, finned elements can be loaded up to 2 or 3 times more than unfinned elements.
With lower surface temperatures and smaller dimensions, finned elements are particularly suitable for convection heating, air heaters, industrial ovens, drying cabinets, paint-drying installations, air-conditioning appliances, etc.
Stainless steel tube and fins
Max. tube temperature
450°C
Terminals
Threaded or flat terminals, hexagonal, quick connector cables
Threaded plugs
Steel or stainless steel, crimped or welded depending on pressure and type of gas to be heated
Surface load
Standard up to 10,5 W/cm
2
AVAILABLE SHAPES :
Fig.1 – straight, completely finned
Fig.2 - U-shaped, completely finned
Fig.3 - U-form, bent area not finned
Fig.4 - W-shaped, completely finned
Fig.1
STAINLESS STEEL FINNED ELEMENTS
Temperatures up to 300°C, min.air speed 5 m/s.
Supply voltage: 230 V single phase.
Supplied bent, with crimped M 14 x 1,5 x 12 mm threaded plugs.
AISI 321/Din 1.4541 tube,
AISI 304L/Din 1.4306 fins,
Crimped M14 x 150 threaded plugs in protected carbon steel (max. pressure : 100 mm WC) + sealing rings,
M6 threaded terminals in protected carbon steel,
TM seals (max. connection temperature : 200 °C).
Fig.2
Fig.3
45
NH
O
28
L
Fig.4
P/N.-
Power Load L NH Weight
+5 -10% (W/cm
2
) (mm) (mm) (kg)
6094-51
1000 W 9,5 280 70 0,45
6094-52
2000 W 8,5
6094-53
3000 W 8,5
6094-54
4000 W 9,5
530
780
70
90
920 90
6094-55
5000 W 9,0 1180 90
6094-56
6000 W 10,5 1230 90
0,65
0,9
1,1
1,2
1,3 c = 70
NH = Non-heating length
V = 230 V 1P
P/N.-
Power Load L NH Weight
+5 -10% (W/cm
2
) (mm) (mm) (kg)
6094-01
400 W 4 240 50 0,3
6094-02
1000 W4
6094-03
1500 W4
6094-04
2000 W4
6094-05
2500 W4
6094-06
3000 W4
6094-10
650 W 6
6094-11
1400 W6
6094-12
2250 W6
490 50 0,58
740 50 0,8
990 50
1240 50
1490 50
240 50 0,3
490 50 0,58
740 50
1,1
1,3
1,5
0,8 c = 40
P/N.-
Power Load NH L Weight
+5 -10% (W/cm
2
) (mm) (mm) (kg)
6094-13
3000 W6 990 50 1,1
6094-14
3750 W6 1240 50 1,3
6094-15
4500 W6
6094-20
850 W8
6094-21
2000 W8
6094-22
3000 W8
6094-23
4000 W8
6094-24
5000 W8
6094-25
6000 W8
1490 50
240 50
490 50 0,58
740 50
990 50
1240 50
1490 50
1,5
0,3
0,8
1,1
1,3
1,5 c = 40
Website : http://www.vulcanic.com E-mail : [email protected]
71
FINNED STRIP HEATERS
To heat air or gases by natural or forced convection, one possible solution are finned element. The required power, operating temperature, and flow speed of the gas to be heated will guide you in choosing your specific item.
VULCANIC finned elements are based on sheathed heating elements to which fins are attached. These square-finned elements are available in U-shaped form.
Fins in ferric or austenitic stainless steel
Threaded plugs in steel or stainless steel, crimped or brazed depending on pressure and type of gas to be heated
Protected carbon steel max.
tube temperature 400°C stainless steel max. tube temperature 650°C
Application :
Natural convection
Ambient air temp.
Load maxi.
maxi
80°C
140°C
5W/Cm
4W/Cm
2
2
200°C 2,7W/Cm 2
Forced convection for ambient air at 200°C Maxi
Low flow Load maxi.
2m/s
3m/s
4W/Cm 2
5W/Cm
2
STAINLESS STEEL 25 x 50 FINNED STRIP HEATERS
AISI 321/Din 1.4541 tube, 25x50 fins in AISI 430, crimped M14 x 150 threaded plugs in protected steel (max. pressure : 100 mm WC + sealing rings, M6 threaded terminals in protected carbon steel, WP+ “waterproof” sealing (max. temperature at terminals : 160 °C).
Surface load as standard up to 5,5 W/cm
2 higher
Loads on request
Terminals : threaded, flat, hexagonal, Faston or cables
Type 6024
25 37 A
P/N.
Power Voltage A
+5 -10% 1P
Load Weight
(mm) (W/cm
2
) (kg)
6024-01
235 W 127 V 1704 0,225
6024-00
235 W 230 V 1704 0,225
6024-11
525 W 127 V 3204 0,400
6024-10
525 W 230 V 3204 0,400
6024-13
450 W 230 V 395 2,7 0,500
6024-90
450 W 230 V 2265
6024-12
525 W 400 V 3204
0,290
0,400
6024-73
550 W 230 V 470 2,7 0,560
P/N.
Power Voltage A Load Weight
+5 -10% 1P (mm) (W/cm
2
) (kg)
6024-20
725 W 230 V 4204 0,510
6024-91
650 W 230 V 3265 0,405
6024-30
950 W 230 V 5204 0,610
6024-33
950 W 230 V 760 2,7 0,850
6024-92
950 W 230 V 4265 0,515
6024-32
950 W 400 V 5204
6024-40
1450 W 230 V 7704
0,610
0,900
OTHER MANUFACTURING OPTIONS WITH SHORT DELIVERY TIMES :
power, voltage, length of element (Dimension
A), tube material (AISI 316L/Din 1.4404), fin material (stainless steel AISI 304L/Din 1.4306), threaded plug material
(stainless steel) and their means of fastening to the tube (brazed for 50 bar max. pressure), seals (HT “high temperature” or TM “moderated temperature” and terminals (cables, flat terminals, hexagonal terminals, Faston terminals or threaded stainless steel terminals).
P/N.
Power Voltage A Load Weight
+5 -10% 1P (mm) (W/cm
2
) (kg)
6024-43
1325 W 230 V 1045 2,7 1,300
6024-42
1450 W 400 V 7704 0,900
6024-50
1950 W 230 V 10204
6024-93
1950 W 230 V 8165
6024-52
1950 W 400 V 10204
6024-60
2950 W 230 V 15204
6024-62
2950 W 400 V 15204
1,200
0,950
1,200
1,900
1,900
Type 6114 : same as 6024 but with ferrules
Ferrule and Threaded plug
( + hexagonal nut + sealing rings)
Ø M14 x 150
OTHER POSSIBLE SHAPES
Bent element
Elbowed cable exit
STAINLESS STEEL 40 X 80 FINNED STRIP HEATERS
Type 6013
AISI 321/Din 1.4541 tube, 40x80 fins in AISI 430 stainless steel, crimped M20 x 150 threaded plugs in protected steel (max. pressure :100 mm WC) + sealing rings, M6 threaded terminals in protected carbon steel, TM seals (max. temperature at terminals : 200 °C).
40 45 A
P/N.
Power Voltage A Load Weight
+5 -10% 1P (mm) (W/cm
2
) (kg)
6033-00
1250 W 230 V 420 4,5 1,15
6033-03
1500 W 230 V 470 5 1,15
6033-20
2000 W 230 V 610 4,5 1,65
P/N.
Power Voltage A Load Weight
+5 -10% 1P (mm) (W/cm
2
) (kg)
6033-30
2500 W 230 V 783 4,5 2,40
6033-50
4000 W 230 V 1162 4,5 3,20
6033-90
6000 W 230 V 1570 4,5 4,70
Type 6123 : same as 6013 but with ferrules
OTHER MANUFACTURING OPTIONS WITH SHORT DELIVERY TIMES :
power, voltage, length of element (Dimension A), tube material (AISI 316L/Din 1.4404), fin material (stainless steel AISI 304L/Din 1.4306), threaded plug material (stainless steel) and their means of fastening to the tube (brazed for 50 bar max. pressure), seals (HT “high temperature” or TM “moderated temperature” and terminals (cables, flat terminals, hexagonal terminals, Faston terminals or threaded stainless steel terminals).
Ferrule and Threaded plug
( + hexagonal nut + sealing rings)
Ø M20 x 150
ACCESSORIES
For Finned strip heaters 25 x 50
• IP 55 IK5 polyamid connection box equiped with sealing gland ISO 20 - Max using temperature:
120°C P/N .
6004-99
(Weight 0.4 kg).
• Pair of protected steel brackets for horizontal use
P/N :. 6004-81
. (Weight 0.22 kg).
107
105
68
For Finned strip heaters 40 x 80
• IP 55 IK5 polyamid connection box equiped with sealing gland ISO 20 BIS - Max using temperature:
120°C
P/N 6013-99
(Weight 0.4 kg)
.
• Pair of protected steel brackets for horizontal use
P/N 6002-81
(Weight 0.22 kg).
107
105
140
72
Website : http://www.vulcanic.com E-mail : [email protected]
ANTI-CONDENSATION
CABINET HEATERS
SWITCH CABINET HEATERS
Heaters with integral thermostat for warming electrical switch cabinets. Made of one or two finned strip heaters mounted in a polyamide 6/6 box, with IP42 cover, 0/120°C thermostat in a thermowell, mounted on two brackets, with ISO 25 gland.
Same characteristics as stainless steel 25x50 finned strip heaters type 6004.
Electrical box with thermostat
Finned strip heater
AISI 321/Din 1.4541
125
18
A
Fins Holder
107
Brackets
Gland
Thermostat
Thermowell (ddg)
O
6,5
B 68
Thermowell with thermostat
Version with 1 finned strip heater
Power Voltage AB Load Spare Weight
P/N.
6108-01
6108-02
6108-03
6108-04
6108-05
6108-06
6108-07
6108-08
6108-09
6108-10
6108-11
+5 -10%
115 W
150 W
230 W
340 W
150 W
220 W
300 W
450 W
500 W
670 W
1P (mm)
110 V 395
(mm)
399
(W/cm
0,6
2 finned
) element (kg)
6004-13 3,15
110 V 470
110 V 760 764
110 V 1045 1049
127 V 395
127 V 470
127 V 760
230 V 470
474
399
474
764
127 V 1045 1049
230 V 395 399
474
0,6 6004-73 3,21
0,6 6004-33 3,50
0,6 6004-43 3,95
0,8 6004-13 3,15
0,8 6004-73 3,21
0,8 6004-33 3,50
0,8 6004-43 3,95
2,7 6004-13 3,15
2,7 6004-73 3,21
1000 W 230 V 760 764 2,7 6004-33 3,50
6108-12
1500 W 230 V 1045 1049 2,7 6004-43 3,95
ATEX ENCLOSURES HEATERS - Ex e
These extra flat heaters (20 mm) are designed for electrical cabinets.
Consist in stainless steel (316L) frames containing a self regulating cable, ATEX certified, allows a high level of frost protection and prevents the condensation of moisture. They can be fitted in all positions and are vibration resistant.
ATEX marking: 2 GD Ex e II C T 3 Gb and II 2 GD Ex e II C T 6 Gb
Certificate:
LCIE 13 ATEX 3091
Hygrostat or ATEX thermostat controlled (option)
P/N.
6108-51
6108-52
6108-53
6108-54
6108-55
6108-56
6108-57
6108-58
6108-59
6108-60
6108-61
6108-62
Version with 2 finned strip heaters
Power
+5 -10%
230 W
300 W
460 W
680 W
300 W
Voltage AB Load Spare Weight
1P (mm)
110 V 395
(mm)
399
(W/cm
0,6
2 finned
) element (kg)
6004-13 3,65
110 V 470 474 0,6 6004-73 3,77
110 V 760 764
110 V 1045 1049
127 V 395 399
0,6
0,6
0,8
6004-33
6004-43
6004-13
4,35
5,25
3,65
440 W
610 W
127 V 470
127 V 760
474
764
900 W 127 V 1045 1049
1000 W 230 V 395 399
1340 W 230 V 470 474
2000 W 230 V 760
3000W 230 V 1045
764
1049
0,8
0,8
0,8
2,7
2,7
2,7
2,7
6004-73
6004-33
6004-43
6004-13
6004-73
6004-33
6004-43
3,77
4,35
5,25
3,65
3,77
4,35
5,25
Mounting holes threaded M5
A
C
Box
Ref. 9014-98 page 98
Ref. 6023-02/04 page 98
Temperature class
T3
P/N.
6032-01
Power TensionABC Marking
+5 -10% mono (mm) (mm) (mm) Temp.
50 W 110 V 220 140 90
T3
6032-02
6032-0
3
6032-04
6032-05
6032-06
6032-07
6032-08
100 W
200W
500 W
50 W
100 W
200W
500 W
110 V 330
110 V 660
110 V 740
230 V 220
230 V 330
230 V 660
230 V 740
170
170
330
140
170
170
330
180
360
450
90
180
360
450
T3
T3
T3
T3
T3
T3
T3
Temperature class
T6
P/N.
6032-10
Power voltage ABC Marking
+5 -10% mono (mm) (mm) (mm) Temp.
50 W 110 V 220 140 90
T6
6032-11
6032-12
6032-13
6032-14
6032-15
6032-16
6032-17
100 W
200W
500 W
50 W
100 W
200W
500 W
110 V 330
110 V 660
110 V 740
230 V 220
230 V 330
230 V 660
230 V 740
170
170
330
140
170
170
330
180
360
450
90
180
360
450
T6
T6
T6
T6
T6
T6
T6
ANTI-CONDENSATION CABINET HEATERS
Heaters to keep wiring or switch cabinets free of frost, or to prevent condensation from forming in electric cabinet.
Finned aluminium elements with safety thermostat to limit the surface temperature to 70°C.
Fitted with 3-cores 0,75m 2 supply cable, length 0.3m.
Can be mounted on 35mm DIN rails.
Voltage : 230 V single phase.
L P
250
200
150
100
50
0
P (W)
2
m
3
1
m
3
50
0 l
200 l
100 l
50 l
10 l
0 10 15 20 25
∆
t
°
C
P/N.
P/N
.
Power H x L x P Weight
IP 30 IP 55
+5 -10% (mm) (kg)
6006-00 6006-90
20 W 110x88x37 0,60
6006-01 6006-91
50 W 110x88x37 0,60
6006-02 6006-92
100 W 165x120x64 0,95
6006-03 6006-93
250 W 200x120x64 1,30
Website : http://www.vulcanic.com E-mail : [email protected]
73
RADIATORS
RADIATORS
These particularly robust appliances have been designed to provide reliable heating for industrial and technical premises, control rooms and mobile site cabins. Connection via gland to a IP55 IK7 aluminium terminal box.
Available with an integral control thermostat, adjustable from 0 to 50°C.
Horizontal fitting.
25
The thermostat setting knob is located on the outside of the unit.
THERMOSTAT SETTING
PE e1
L
4 FIXING HOLES Ø 6,5
= e2 = l
Steel radiator :
Stainless steel heating element, F17 stainless steel fins, housing and support in protected steel, painted aluminium terminal box.
Stainless steel radiator :
AISI 321/Din 1.4541 stainless steel heating element, stainless steel fins AISI 304L/Din 1.4305 stainless steel housing and brackets, painted aluminium terminal box.
IP 55 IK 7 connection box for radiators without thermostat and IP 42 IK 7 for radiators with thermostat.
Models 6007.xx and 6103.xx H = 150, l = 90, e 2 = 68, e1=L - 70 (without thermostat), e1=L - 105 (with thermostat)
Spare thermostat :
P/N. 6099-01
Models 6008.xx and 6104.xx H = 200 , l = 165, e 1 = L - 85, e 2 = 136 Spare thermostat:
P/N. 6099-02
Steel models
P/N.
without L
P/N.
without L Power Spare Weight thermostat(mm) thermostat (mm) +5 -10% element (kg)
6007-01
6008-01
6008-02
6008-03
6008-04
430
6007-02
530
6007-22
565 750 W
6004-20
3,5
6007-03
630
6007-23
665 1000 W
6004-30
4,0
520
595
886
1171
6007-21
6008-21
6008-22
6008-23
465
520
595
886
6008-24 1171
500 W
1500 W
2000 W
3000 W
4500 W
6004-10
6004-13
6004-73
6004-33
6004-43
3,0
6,0
6,5
9,0
12,0
Stainless steel models
P/N.
without Power L Spare Weight thermostat +5 -10% (mm) element (kg)
6103-21
500 W 465
6004-15
3,0
6103-22
750 W 565
6004-25
3,5
6103-23
1000 W 665
6004-35
4,0
6104-21
1500 W 520
6004-18
6,0
6104-22
2000 W 595
6004-28
6,5
6104-23
3000 W 885
6004-38
9,0
6104-24
4500 W 1170
6004-48
12,0
Power supply
: Type 6007-xx and 6103-xx : 230V 1P
Type 6008-xx and 6104-xx : supplied coupled 400V 3P - possibility of coupling 230V 1P
(except 4500W) and 230V 3P.
Other manufacturing options : special powers and voltages
RADIATORS FOR PUBLIC PREMISES
Low surface temperature suitable for public premises (reception halls, shops, waiting rooms, etc.)
Certified Class A by VERITAS
(provided the appliances are wall-mounted) for use in merchant navy ships.
Include a safety thermostat with manuel reset and no control thermostat. Connection via gland to a IP 55 IK7 box in black anodised aluminium. Supplied with a set of brackets 6008-20 (see accessories for radiators).
Supply voltage : 230 V 1P. Max. surface temperature on the housing : 85°C at an ambient temperature of 25°C.
PE
L - 85
L
4 FIXING HOLES, Ø 6,5
=
136
=
165
P/N.
6021-01
Power L Spare Weight
+5 -10% (mm) element (kg)
500 W 520
6004-21
6,8
6021-02
1000 W 886
6004-22
9,6
6021-03
1500 W 1171
6004-23
12,2
Spare thermostat
P/N.6099-03
ACCESSORIES FOR RADIATORS
Accessories for radiator type 6007 :
Pair of protected steel brackets for wall mounting
P/N. 6006-20
(weight 0,47 kg).
30
4 trous
Ø 8
140
Accessories for radiator type 6008, 6010, 6021
Pair of protected steel brackets for wall mounting.
P/N. 6008-20
(weight 0,9 kg).
4 trous
Ø 8
30 220
ATEX RADIATORS FOR DUSTY ENVIRONMENT - Ex d
These particularly robust appliances have been designed to provide reliable heating at 40°C in explosive ambient with conductive dust. and max. skin temperature of heating element located inside the vessel 195°C, at an ambient temperature from - 20°C up to 40°C.
Connection via gland to an Ex t IIIC box IP66 equiped with ground terminal for equipotential connection; protected steel brackets and housing. Horizontal fixing.
Marking
II 2 D Ex t IIIC T5 195°C Db IP 66
Certificate :
LCIE 11 ATEX 3059X
Particular precautions must be taken to secure the operation of this product.Consult us or read the instruction manual.
SPACER H = 50 FOR FLOOR FIXING
(CAN BE REMOVED IF WALL-MOUNTED ON BRACKETS)
4 FIXING HOLES, Ø 6,5
L - 112
L
LEAD GLAND Ø 12 to17
74
10 = 136 =
165
P/N.
Others possibilities
: -20 up to +60 °C
Supply voltage: 230 V 1P
Power L
+0 -10% (mm)
6110-42
465 W 612
6110-43
790 W 902
6110-45
1110 W 1187
6110-47
1675 W 1687
Weight
(kg)
12
18
24
27
Supply voltage: 230 V 3P
P/N.
Power L
+0 -10% (mm)
6110-52
465 W 612
6110-53
790 W 902
6110-55
1110 W 1187
6110-57
1675 W 1687
Weight
(kg)
12
18
24
27
Supply voltage : 400V 3P
P/N.
Power Lt
+0 -10% (mm)
6110-02
465 W 612
6110-03
790 W 902
6110-05
1110 W 1187
6110-07
1675 W 1687
Website : http://www.vulcanic.com E-mail : [email protected]
Weight
(kg)
12
18
24
27
ATEX RADIATORS
ATEX RADIATORS WITHOUT CONTROL THERMOSTAT - Ex d
Room radiator ATEX 94/9/CE certified, for heating of ATEX hazardous atmospheres (ambient temperature from - 20°C up to
40°C, maximum humidity 95%)- Built with a set of
heating pins ø 16 mm
mounted in a coated steel housing.
- Aluminium junction box IP 55 IK 7 with cable gland .
-
Explosion-proof equipment
of category 2 for surface industries usable in risk areas 1 and 2, in gas environment of the group IIC whose temperature of self ignition is higher than 200°C.
We recommend the use of a thermostat allowing an optimal control of ambient temperature in the room :
Atex control thermostat Ex de IIC T6 reference 6023-02.
Special precautions must be taken to ensure a safe and appropriate use of this equipment. Please consult us or read the instruction manuel previously.
Atex marking :
II 2 G Ex d IIC T3 Gb
.
EC type examination certificate :
INERIS 11 ATEX0046
Model Ex d IIC
T3
(skin temperature of maxi 200°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +40°C).
IECEX EPS 13.0046
EPS 11ATEX1354
Power.
L Weight
+5 -10% (mm) (kg)
600 W
800 W
902
1187
1200 W
1687
13
16
24
Temperature class T3
Voltage P/N.
230V Mono
6410-43
230V Mono
6410-45
230V Mono
6410-47
Voltage P/N.
230V Tri
230V Tri
230V Tri
6410-53
6410-55
6410-57
Voltage P/N.
400V Tri
400V Tri
400V Tri
6410-03
6410-05
6410-07
Ambient thermostat ATEX -20/+40°C - Protection : Ex de IIC T6 junction box IP64 - 10A/230VAC - Réf. 6023-02.
ATEX RADIATORS WITH CONTROL THERMOSTAT - Ex d
Room radiator type 6010 ATEX 94/9/CE certified, for heating of ATEX hazardous atmospheres (ambient temperature from
- 20°C up to 40°C, maximum humidity 95%). Built with a set of
heating monotubes mounted in a pocket
mounted in a coated steel housing.
- Control thermostat from 0 up to 50°C.
- Aluminium junction box IP 55 IK 7 with cable gland .
-
Explosion-proof equipment
of category 2 for surface industries usable in risk areas 1 and 2, in gas environment of the group IIC whose temperature of self ignition is higher than 135°C (T4) or 200°C.
Special precautions must be taken to ensure a safe and appropriate use of this equipment.
Please consult us or read the instruction manuel previously.
SPACER H = 50 FOR FLOOR FIXING
(CAN BE REMOVED IF WALL-MOUNTED ON BRACKETS)
4 FIXING HOLES, Ø 6,5
L - 112
L
LEAD GLAND Ø 12 to17
10 = 136 =
165
Atex marking
II 2 G Ex d IIC T3 and T4
EC type examination certificate : :
LCIE 03 ATEX 6282X
Model Ex d IIC
T3
(skin temperature of maxi 200°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +40°C).
Model Ex d IIC
T4
(skin temperature of maxi 135°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +40°C).
Power.
L Weight
+5 -10% (mm) (kg)
500 W
750 W
1250 W
612
612
902
2000 W
1187
10
12
18
24
Temperature class T3
Voltage P/N.
Power L Weight
+5 -10% (mm) (kg)
375 W
650 W
900 W
612
902
1187
12
18
24
230V Mono
6010-35
230V Mono
6010-36
230V Mono
6010-37
Voltage P/N.
230V Mono
6010-55
230V Mono
6010-65
230V Mono
6010-66
230V Mono
6010-67
230V Tri
230V Tri
230V tri
6010-68
6010-69
6010-70
Temperature class T4
Voltage P/N.
Voltage P/N.
400V Tri
6010-62
400V Tri
6010-63
400V Tri
6010-64
Voltage P/N
230V Tri
6010-38
230V Tri
6010-39
230V tri
6010-40
Voltage P/N.
400V Tri
6010-42
400V Tri
6010-43
400V Tri
6010-44
ATEX RADIATORS WITH CONTROL THERMOSTAT AND SAFETY CUT OUT - Ex de
Room radiator type 6022 ATEX 94/9/CE certified, for heating of ATEX hazardous atmospheres (ambient temperature from
- 20°C up to 60°C, maximum humidity 95%). Built with a set of
heating pins ø 8,5 mm
mounted in a coated steel housing.
- Junction box IP 66 in painted cast-iron with cable gland.
- Control thermostat from 0 up to 50°C and safety cut-out.
Explosion-proof and increased safety
equipment of category 2 for surface industries usable in risk areas 1 and 2, in gas environment of the group IIC whose temperature of self ignition is higher than 200°C(T3).
On request, this range of Atex radiators is also available in compliance with temperature class from T1 up to T6.
Special precautions must be taken to ensure a safe and appropriate use of this equipment. Please consult us or read the instruction manuel previously.
ca.245
ET
-30
L
Atex marking
II 2 G Ex de IIC T3
EC type examination certificate
:
IBExU 03 ATEX 1098
.
Model Ex d IIC
T3
(skin temperature of maxi 200°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +60°C).
PE
140
90
130
Ø14 (2x)
Power.
L
Temperature class T3
ET
+5 -10% (mm) (mm)
Voltage P/N.
500 W
1000 W
1500 W
510
660
860
250
400
600
2000 W
960 700
3000 W
1260 1000
4000 W
1760 1500
230V Mono
230V Mono
230V Mono
230V Mono
230V Mono
230V Mono
6022-01
6022-02
6022-03
6022-04
Website : http://www.vulcanic.com E-mail : [email protected]
Voltage P/N.
400V Tri
400V Tri
400V Tri
400V Tri
400V Tri
6022-05
400V Tri
6022-06
75
FAN HEATERS
Fan heaters for wall mounting, or mounted on castors to heat premises with recirculated air
(case in electro-galvanised steel, painted and stove-dried
– double layer of thermal insulation).
Thermal safety device. protective grille and air deflector.
Switch and thermostat on front panel with power on/off switch. Sound level at 1 m = 55 db(A).
IP 33.
Delivered with pair of wall brackets.
FAN AND CONVECTOR HEATERS
Supply voltage : 400 V 3P.
P/N.
6046-06
6046-12
Power Stages Max.
+5 -10%
Weight output (m
3
/h) (kg)
6 kW 1/1 950
12 kW 1/2 + 1/2 950
24
29
6046-18
18 kW 1/3 + 2/3 1750 34
Standard model to order.
Supply voltage : 230/400 V3P
P/N.
6046-56
6046-62
Power Stages Max.
+5 -10%
Weight output (m
3
/h) (kg)
6 kW 1/1 950
12 kW 1/2 + 1/2 950
24
29
6046-68
18 kW 1/3 + 2/3 1750 34
Ambient thermostat for remote control of temperature :
P/N. 9014-20
• (see ‘thermostats’ section)
Dimensions : H = 480 mm - L = 400 mm
P = 400 mm (6 kW), 535 mm (12 kW), 670 mm (18 kW).
Accessories :
• Pair of wall brackets in painted sheet steel
P/N. 6046-98
L = 622 (6 -12 kW)
P/N. 6046-99
L = 690 (18 kW)
L
11 x 28
27
Mobile wheeled support
P/N. 6041-98
(weight 9 kg)
PORTABLE FAN HEATERS 2 to 15 kW
Portable floor-level fan heaters. Ideal top-up heating for industrial or agricultural sites.
Quick to set up (simply plug in), they can be moved quickly as the need arises.
This range of robust appliances at a competitive price meets the needs of many users while offering a quality technical specification.
2 switchable speeds on all modules : half/ full power switch, and integral blind ambient thermostat adjustable between 0° to 40°C without range.
IP 54.
P/N.
6120-22
6120-25
6120-29
6120-35
6120-22
6120-25
6120-29
6120-35
Max. power Voltage Air output Weight
+5 -10% (V) (m
3
/h) (kg)
2 kW
5 kW
9 kW
15 kW
230 1P
400 3P
400 3P
400 3P
Dimensions
300
400
5,0
8,0
1300 13,5
1300 15,5
230 x 200 x 330
250 x 250 x 420
350 x 380 x 600
350 x 440 x 600
WALL-MOUNTED FAN HEATERS 6 to 15 kW
Perfectly suited for the industrial environment, these fan heaters are designed to heat thermally insulated areas with little air change. In epoxy-coated steel sheet protected by a coat of lacquer, front panel in matt anodised aluminium.
These fan heaters are fitted with an ingenious wall mounting device which allows a choice of three fixing angles.
A ‘quick fit’ plug allows easy connection to a remote control (see accessories).
6 kW models : 1 heating speed + ventilation only.
9 to 15 kW models : 2 heating speeds + ventilation only.
Protection level : IP34.
330 350
Mini. 250
Power
Reference P/N. follows Voltage
230 V 400 V
+5 -10%
3P 3P + N
400 V
3 P
440 V Air output Weight
3 P (m
3
/h) (kg)
6 kW
6129-11 6129-01 6129-21 6129-31
840 14,5
9 kW
6129-12 6129-02 6129-22 6129-32
840 14,5
12 kW
6129-13 6129-03 6129-23 6129-33
1050 16,5
15 kW -
6129-04 6129-24 6129-34
1050 16,5
Installation :
Minimum distance (mm)
Accessories :
P/N .: 6129-97
Remote digital electronic control allows the connection of a maximum of 6 air-blow heaters
to select and see the temperature room (35 °C max), to start up the fan only or to start up the power with the fan together ( 2 speeds ) and select the operating time from 1h to 9 hours.
76
Website : http://www.vulcanic.com E-mail : [email protected]
FAN AND CONVECTOR HEATERS
INDUSTRIAL FAN HEATERS WITHOUT REGULATION
Fan heaters of simple and robust design for heating recirculated air in areas such as workshops, factory shopfloors, warehouses, refectories, sports halls, garages, shops, greenhouse...
These appliances are not fitted with any control system. Max. working temperature : 45°C.
l
A
100
Ventilateur
Spiral fan
4 oblong fixing de fixation holes 10 x 35
35
10
40 C
700 Brackets
(accessories)
50
=
B
L
=
50
Specification of listed models with short delivery time :
Body in protected steel sheet. Stainless steel finned strip heaters (tube in AISI 312/Din 1.4541, fins in Z8 C17). Spiral fan with large blades, and motor (1000 or 1500 rpm, depending on model) with IP55 connection box. Safety thermostat set at 110°C, automatic reset. Connection of two power stages and safety thermostat in an
IP30 box with 3 glands (2 for the power stages and 1 for the safety device).
P/N.
6016-01
6016-02
6016-03
9
6016-04
6016-05
6016-06
6016-07
6016-08
6016-09
6016-10
6016-11
6016-12
6016-13
6016-14
6016-15
6016-16
6016-17
6016-18
Power Voltage over heating L H l A B C Stages ØFan Speed run. output Weight
+5 -10% (V Tri)
4,5
6,75
11,25
15,75
18
21
24
27
30
33
36
40,5
45
49,5
54
58,5
63
400 8
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
(°C)
14
16
17
15
16
14
16
13
32
26
30
12
13
12
16
20
28
(mm) (mm)
355 440
355 440
355 440
355 440
355 440
355 540
395 540
395 540
435 540
435 540
435 540
435 540
515 790
515 790
515 790
515 790
555 790
555 790
(mm)
284
334
334 550
334 550
384
384 600
384 605
384 605
384 605
384
434 665
434 665
384
384
384
384
384
434
(mm)
500
550
600
615
675
675
675
675
695
695
(mm) (mm)
280 150
280 200
280 200
280 200
280 250
280 250
280 250
280 250
350 250
350 250
350 300
350 300
350 250
350 250
350 250
350 250
350 250
350 300
(kW)
2,25+2,25
2,25+4,50
2,25+6,75
4,50+6,75
4,50+11,25
6 +12
6 +15
9 +15
9 +15
12 +18
12 +21
12 +24
13,50+27
13,50+31,50
18 +31,50
18 +36
22,50+36
22,50+40,50
6016-19
67,5 400 17 555 790 434 695 350 300 22,50+45 500
Accessory :
Pair of wall fixing brackets : P/N. 6059-01 for 30kW max.power models (Weight : 9 kg).
Other manufacturing options :
Power, Voltage, number of stages, body material (stainless steel), sealing of the IP55 terminal box, etc.
1500
(mm)
300
350
350
400
400
400
400
450
450
450
450
500
500
300
300
300
300
300
(t/mn)
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
4800 109
(m 3 /h) (kg)
1250
1200
1150
1100
1050
1000
1500
1300
2750
2500
2250
2000
4000
3800
3600
3400
5200
5000
61
66
74
38
49
52
56
58
79
83
87
99
104
24
27
30
32
36
CONVECTOR HEATERS
Convector heaters designed for heating houses, offices or technical sites open to the public. They are robust, pleasant to look at, and comply with European standards. Fitted with an on/off switch and an electronic ambiant thermostat measuring the temperature at the air entry point, with the option of mechanical locking to a temperature range or to one set temperature.
‘Frost guard’ position set to approx. 7°C.
Supply voltage: 230 V single phase.
Power L H
P/N.
6045-10
1000 W 420 430 83
D Weight
+5 -10% (mm) (mm) (mm) (kg)
4,6
6045-15
1500 W 580 430 836
6045-20
2000 W 740 430 83 7,6
All these convector heaters are double insulated (class
2) , and can be installed near water draw-off points as defined in regulations.
Electronic ambient air control : see ‘thermostats’ section.
HOT AIR CURTAINS 3kW
Economical hot air curtains suitable for single doorways.
The heater can be wall - or ceiling -mounted at a height between 1,8m and 3m above floor level and a minimum of 300m from adjacent walls . Hot air curtains set up a thermal barrier between two places of very different temperature. They help to save heating and air-conditioning in the protected area.
Mounting kit included.
P/N.
6122-01
6122-02
108
Air entry
635
Air exit
Power
+5 -10% V
Voltage No of stagesm
LOutput Weight
3
/h (kg)
3 kW as 6122-01 but with electronic thermostat.
Website : http://www.vulcanic.com E-mail : [email protected]
77
HOT AIR GENERATORS
HIGH TEMPERATURE HOT AIR GENERATORS
SUCTION FAN
Bare-wire hot air generator. A method of heating dry air. A bare heating wire is in direct contact with the air. This reduces the start-up time of the heater considerably (working temperature is reached in a few seconds) and allows high temperatures to be achieved from a small appliance.
Supplied with or without a suitable blower, the appliance reliably produces the desired result.
Generators can be used in
- an open circuit (sending out hot air) or in a closed circuit (to heat another system via a heat exchanger or a double-skinned casing).
- Closed-circuit models are fitted with fans and an offset motor, so as to withstand a high return temperature. In open-circuit use, we recommend an air filter at the turbine entry, to prolong the life of the heater (by reducing accumulation of dirt, and corrosion of the heater).
Maximum output air temperature for generators : 250°C
Suction fans are designed to operate in open or closed circuit with an air inlet temperature of 160 ° C max
Accessories :
P/N.: 10748-02
Adapters to connect the motor fan type 10748 to "high power" heater type 10757
HOT AIR GENERATORS
P/N.
HEATERS
Power Voltage
+5 -10% (V)
10755-01
1,5 kW 230 -1P
10755-02
10756-01
10756-02
10756-03
10756-04
3 kW
3 kW
6 kW
3 kW
230 -1P
230 -1P
230 -1P
400 -3P
6 kW 400 -3P
10756-05
9 kW 400 -3P
10756-06
12 kW 400 -3P
10757-01
18 kW 400 -3P
10757-02
24 kW 400 -3P
10757-03
36 kW 400 -3P
These hot air generators are ideal for heating, drying, heat-shrinking or polymerisation.
Designed for industrial use, the AISI 321/Din 1.4541
stainless steel heating element heats air to a maximum of 90°C, propelled by the fan.
The heating part of these appliances is completely insulated.
Two models are available :
- fully equipped model, ready for use with temperature control and safety systems.
The PID controller drives a power unit, allowing a steady, precise output air temperature.
- unregulated model with safety system. A Pt100 ohms probe and a safety thermostat measure the output air temperature. The installer has to add an external control system (controller with Pt 100 input + power unit).
Minimum inlet temperature: 10°C.
Maximum outlet temperature: 90°C.
100
100
100
195
195
195
Ø int
(mm)
50
50
100
100
100
HEATERS
Length
(mm)
P/N.
Power Voltage Run. output
(kW) (V) ( m3/h)
271
10746-01
0,4 220/380 360
271
10746-01
0,4 220/380 360
368
10747-01
0,75 220/380 900
368
10747-01
0,75 220/380 900
368
10747-01
0,75 220/380 900
368
10747-01
0,75 220/380 900
368
10747-01
0,75 220/380 900
368
10747-01
0,75 220/380 900
489
10748-01
3,7 220/380 2100
489
10748-01
3,7 220/380 2100
489
10748-01
3,7 220/380 2100 heating element turbine blower
150 thermal insulation under painted steel jacket
490 max.
M
A
GENERATOR
SUCTION FAN (50Hz)
90 310 regulator
P/N.
Power
+5 -10%
Voltage
(V)
10712-01
700 W 230 1P
Regulator
Yes Ø of outlet pipework : 50 mm (about)
10712-51
700 W 230 1P No
Temperature rise is inversely proportional to output, which depends upon pressure loss in the receiver (tube + nozzle installed by the user).
Temperature rise inlet / outlet (°C) 80 70 60 50 45 40
Air output (m 3 /h)
Pressure loss in receiver (mm of CE)
23
90
26
85
30
70
37
50
41
250
46
To increase the air outlet temperature, it is therefore sometimes necessary to reduce the diameter of the outlet pipework.
PORTABLE HOT AIR GENERATORS
Portable equipment for heating and drying various parts, treatment of heat shrink to achieve bonding and welding of plastics.
Continuous adjustment using an electronic mounted in the handle
Supply voltage: 230 V 1P.
Power wire length = 3 m.
P/N 6042-02
P/N 6042-03
P/N.
Power.
+5 -10%
6042-02
3400 W
6042-03
1600 W
Length
(mm)
320
340
Blowing accessories:
Consult us
Air output Temp.
(l/min) (°C)
500 maxi +20/+650
230 maxi +20/+700
Weight
(kg)
1,5
1,3
78
Website : http://www.vulcanic.com E-mail : [email protected]
CIRCULAR AIR DUCT HEATERS
AIR HEATERS FOR CIRCULAR DUCTS
Electric duct heaters, for heating air to approx. 40°C in round air-conditioning ducts (diameter from 125 to 630mm) to a maximum pressure of 100mm WC and a minimum air speed of 2 m/s.
Tubular sheathed elements stainless steel tube AISI 321/Din1.4541 in flat panel shape, mounted on an IP 30 cover in galvanised steel sheet.
2 sealing glands ISO 16 and ISO 20 Bis.
Supply voltage : 230 V 1P, 230 V 3P, 400 V 3Pi
In accordance with coupling and power selected.
Equipped with temperature limiter, bimetallic expansion type, with automatic reset preset to 90°C
Options :
- Stainless steel vessel.
- Temperature limiter, bimetallic expansion type, with manual reset preset to 120°C
- 2 temperature limiters, bimetallic expansion type,for air temperature alarms with 1 manual reset preset to 120°C and other one automatic reset preset to 90°C
Diameter up to 600 mm-Power up to 27 kW with Longer length
Direction of air flow
Heating
Volume
150 mm
3,50
3,75
4,00
4,50
5,30
6,00
7,50
8,00
9,00
10,50
12,00
13,50
Standard models (supplied with connecting clips ) :
Power
+5/-10 %
(kW) 125
0,5
60155-01
0,75
60155-02
1,00
1,25
1,50
1,75
2,00
2,25
2,50
2,66
3,00
160
60255-01
60255-02
60255-03
60255-05
60255-06
200
Duct diameter Ø
(mm)
250 315 355 400 450 500
60355-01
60355-02
60355-03
60455-02
60455-03
60455-04
60355-05 60455-05
60355-06
60555-02
60555-03
60555-04
60555-05
60555-07
60455-08 60555-08
60355-09 60455-09 60555-09
60455-10 60555-10
60655-03
60655-04
60655-05
60655-07
60655-08
60655-10
60755-05
60755-07
60755-08
60855-05
60855-07
60855-08 60955-08
60755-11 60855-11 60955-11
60655-12
60355-13 60455-13 60555-13 60655-13
60455-14
60455-15 60555-15 60655-15
60755-14
60855-12
60855-14
60555-16 60655-16 60755-16 60855-16
60555-17 60655-17 60755-17 60855-17
60955-14
60955-16
60955-17
60555-18 60655-18 60755-18 60855-18
60555-19 60655-19 60755-19 60855-19 60955-19
60655-20
60755-21 60855-21 60955-21
60655-22
60855-23 60955-23
60855-24 60955-24
60955-25
Available on request
Single phase :
Main power in single phase, Duct heater with 1, 2 or 3 heating elements in 230V.
3 phases :
Main power in 3 phases, Duct heater with 3 heating elements in 230V..
Website : http://www.vulcanic.com E-mail : [email protected]
79
RECTANGULAR AIR DUCT HEATERS
CENTRIFUGAL FANS FOR CIRCULAR DUCTS
Range of very compact fans (in galvanised steel) for round ducts. They can be installed at any point along a duct. IP 44.
They connect directly to standard ducting. Easy assembly and dismantling by means of fixing clamps supplied.
Supply voltage : 230 V 1P 50 Hz.
P/N
ØA Output* Output under
∆ p Max. Dimensions (mm) Power Weight
(mm) (m
3
/h) m 3 /h (Pa)
60541-99
200 820 600 150 maxi.B
ØC D (W) (kg)
60°C 172 344 25 100 4,1
60°C 172 344 25 146 4,8
60541-98
200 960 500 300
60542-99
250 1100 580 300
60543-99
315 1115 680 300
60540-99
125 350 200 150
60540-98
160 490 300 150
60540-97
160 700 400 200
*Output to free air, with zero pressure loss
55°C 172 344 25 210 5,0
50°C 172 402 30 224 5,7
60°C 146 242 20 73 2,5
60°C 130 272 25 75
60°C 172 344 25 95
2,8
3,9
AIR DUCT HEATERS FOR RECTANGULAR DUCTS
Electric duct heater, for heating air to approx.40 °C in rectangular ventilation ducts, with a maximum pressure of 100 mm WC and a minimum air flow speed of 2 m/s.
Theses appliances are made of stainless steel finned strip heaters type 6004 (25 x 50) for model 6051 or type
6013 (40 x 80) for model 6052, mounted on a base plate with an IP 30 IK 7 cover in galvanised steel.
- a 90/100 °C safety thermostat with automatic reset.
- 3 entry points for cable, diameter 5 to 20 mm.
Wiring for 1 or 2 heating stages depending on model.
Supply voltage : 230 V 1P, 230 V 3P or 400 V 3P depending on connection and power required.
For large heaters, reinforce the internal edges with metal strips.
Model with 25 x 50 fins
Type 6051
Model with 40 x 80 fins :
Type 6052
Shallow duct fixing
Ø A
Ø A
Ø C
Tall duct fixing
Appliances in stock :
Supplied unwired with instruction sheet and connection device allowing various combinations of power and voltage. Element voltage
230V 1P.
P/N
60512-08
60512-19
60513-28
60513-39
Max. power
+5 -10%
2,25 kW
6,00 kW
11,25 kW
18,00 kW
Unitary. power of pins
+5 -10%
250 W
500 W
750 W
1000 W
A
(mm)
170
320
420
520
Weigh
(kg)
4,8
7,4
11
14,4 ther manufacturing options : power, voltage, IP55 connection box, vessel in stainless steel...
Short delivery time :
Supplied wired.
Réf.
60511-xx
60522-xx
60523-xx
ExD HxL C1 C2
170x235 120x140 150 250
60512-xx
170x395 120x300 150 400
60513-xx
220x395 170x300 200 400
60521-xx
170x373 110x290 150 400
220x373 160x290 200 400
285x373 225x290 265 400
Puissance (kW)
P/N.
Pins Duct Pins Duct Pins Duct Pins Duct Pins Duct Pins Duct
P. unit P. maxi P. unit P. maxi P. unit P. maxi P. unit P. maxi P. unit P. maxi P. unit P. maxi
Pins Duct
P. unit P. maxi
60511-xx
60512-xx
0,251
0,253
0,5 2
0,5 6
0,75 3-14 - -
0,75 9-1 12 1,5
60513-xx
60521-xx
-
60522-xx
-
0,25 4,5 0,5 9
1,25 3,75- 2 6-
0,75 13,5 -1 18 -
2,5 7,5-
1,5
1,25 7,5- 2 122,5 15 -
60523-xx
1,25 11,25- 2 182,5 22,5-
B mm 200 350 450 500 550 650 800
18
27
Spare parts :
These heaters are mounted on a duct of minimum depth B through a rectangular cut-out H x L (drawer method).
Spare heating elements : see page finned strip heaters.
Safety thermostat, automatic resetting air limiter for temperature alarm 90°C, breaking capacity 10 A / 250 VAC, switch hysteresis 12°C.P/N. 53691-01.
PT 100 SENSORS WITH IP54 ALUMINIUM HEAD AND FLANGE
PT 100 ohm at 0°C class B sensing element, inside a AISI 316L
/Din 1.4404 stainless steel sheath. Electrical connection by a
3 poles terminal block inside an IP 54 offset aluminium head, epoxy painted
Temperature range : - 50 to + 500°C (element)
The fitting flange is sliding.
P/N.
31118-016
31118-026
Ø D L Weight
(mm) (mm) (kg)
250 0,1
500 0,15
80
Website : http://www.vulcanic.com E-mail : [email protected]
RECTANGULAR AIR DUCT HEATERS
RECTANGULAR AIR DUCT HEATERS APPLICATIONS
Rectangular duct heaters offer a means of raising the temperature of air duct in circulation and are used in industrial processes or in building air-conditioning applications.
When the circuit is closed (recycled air), the temperature rise generated by the rectangular duct heater is limited to a few degrees.
When the circuit is open (lost air), this rise can be of up to 400°C.
DEFINING YOUR RECTANGULAR AIR DUCT HEATER
Our standardised duct heaters are designed for heating dry or slightly humid, clean or slightly polluted air at a maximum pressure of 100 mm head.If our standardised duct heaters do not have all the criteria required for your application, we will build one specially for you.
List of main parameters needed to define a duct heater
1 – Rectangular duct heater model
2 – Quality of air to be heated
❑ dry air
3 – Air circulation :
❑ case
❑ drawer
❑ slightly damp there
❑ air not polluted
❑ air slightly polluted
❑ lost air
❑ recycled air
4 – Min. air inlet temperature :
❑ recycled air with fresh air inlet temperature
Maxi air outlet temperature :
5 – Nominal air flow (specifying the unit, m 3 /h, Nm 3 /h, kg/h…) :
6 – Duct heater power (W) :
If you do not know the power to be installed, the following formula will help you to determine it, mainly for open circuit (lost air) applications :
P = 0,349 x Mq x ∆t
P = Power to be installed in W (allowing for a safety factor of 1,2)
Mq = Mass flowrate (kg/h) = flow volume (m 3 /h)x mass volume at desired temperature (kg/m 3 )
∆ t = temperature rise between inlet and outlet of rectangular duct heater in °C
In case of closed circuit operation (lost air), although the same formula applies identically, the temperature rise is gradual and not in one go.
When
∆ t is not known, to estimate the power to be installed, it is necessary to take the following parameters into consideration : specific calorific losses of enclosure, volume of air and mass of rooms to be heated, temperature rise time etc. ...
7 – Number of power stages :
8 – Power supply voltage (specify single phase or three phase) :
9 – Air passage section (Width in mm x height en mm) : depth if required (mm) :
10 – Maximum operating pressure (while specifying the unit : mm de WC, Pa, mBar…) :
11 – Maximum permissible load losses in battery :
12 – Material of housing :
13 – Tightness of the battery case :
❑ protected steel
❑
304L Stainless steel
❑
IP 55
❑
IP 30
IDENTIFICATION OF THE RECTANGULAR DUCT HEATER MODELS BY TYPE NUMBER
Operating temperature dry air temp.
≤ 110°C
110°C< temp.
≤
200°C
110°C<temp.
≤
300°C
Temp.>300°C
6531/6532
6534
6097 consult us slightly damp or polluted air
6533/6096
6534
6097 consult us
Note : Compact rectangular duct heater type 6096 and 6097 have a high-power/ volume ratio.
The particular positioning of the heating elements considerably improves thermal exchanges.
Type P/N.
Pwr of case model min
Pwr maxi
(kW) (kW) heated by
Type P/N.
L HP of drawer model (mm) (mm)
Min.
Max.
(mm) air vessel air vessel
(m/s)
0,25 171 Finned strip heaters 25 X 50 6535 75 to 1635 190 to 1540 195 to 645 1,57
(m/s)
6531
6532
6533
6534
6096
6097
1,25
0,25
0,25
1,35
1,125
285
228
228
368
368
Finned strip heaters 40 X 80 tubular elements Ø 10,2 tubular elementsØ 10,2 tubular elements Ø 16tubular elements Ø 16-
6536
6537
6538
130 to 1755 350 to 1510
75 to 1795 210 to 1300
75 to 1795 250 to 1620
125 to 1725 500 to 1500
125 to 1725 500 to 1500
225 to 810 2 7
245 to 895 3 7
245 to 895 2 7
120 to 900 3 7
120 to 900 2,57
Geometry Tightness IP of terminal box
Rectangular 30 or 55
Rectangular 30 or 55
Rectangular 30 or 55
Rectangular 20 or 55
Rectangular 30
Rectangular 20 or 55
Website : http://www.vulcanic.com E-mail : [email protected]
81
RECTANGULAR AIR DUCT HEATERS
All our standard rectangular duct heaters have a safety thermostat with automatic reset in a thermowell, a stuffing box per power stage and a stuffing box for the safety thermostat. Customer electric connection is directly to the coupling bars of the heating elements except for the 6096 and 6097 models of high-power levels where connection is to a terminal block. Boxed models can be mounted in a horizontal or vertical airflow duct. The drawer type rectangular duct heater can be assembled preferably with the heating elements in the vertical position.The attaching flanges of the boxed rectangular duct heater and drawers rectangular duct heater on supporting plate are not drilled. Counter drilling will be performed on site. All our models have a protected steel or stainless steel carcass.
Types 6531 et 6532
Types 6535 et 6536
Type A B
6535 80 20
6536 60 0
Type 6533 Type 6537
cutout in duct
(possible assembly)
Cut out in duct
(recommended assembly)
Type 6534
Type 6538
cutout in duct
(possible assembly) cutout in duct
(recommended assembly)
Type 6096
Type 6097
(possible assembly) cutout in duct type
(recommended assembly)
82
Website : http://www.vulcanic.com E-mail : [email protected]
RECTANGULAR AND FLANGE
AIR DUCT HEATERS
RECTANGULAR AIR DUCT HEATERS
KS = 0 mm, T<80°C
KS = 150 mm, 80°C< T <150 °C
KS = 300 mm, T >150 °C
Type 6545
Tubular heating elements, diameter 10,2 mm, material AISI 316 L / DIN 1.4404
Inlet / Outlet flange : circumferential flange, width 40 mm
Metric threaded cable entry glands, Cover : IP 52
Supply voltage 230/400 V
2 sensor thermowells, diameter 7,5 x 0,5 mm ( material AISI 316 L/ DIN 1.4435), one connected to a heating element by a heat-transfer bridge
Max. working pressure 0,02 bar
All materials without certificate
Max. output temperature without cooling stretch ( KS ), 80 °C. (T> 80 °C with cooling stretch installed KS = 0 up to 80°C max.) ; KS = 150 mm 80°< T <150 °C KS= 300 mm,T >150 °C.
FLANGE AIR HEATERS
Designed for heating air or gas up to 150°C, depending on the selected material and the cooling stretch, minimum speed 3m/s, maxi operating pressure 0,2 bar. Duct heaters made in stainless steel AISI 304/DIN1.
4301 as EN 1092 standard flanges form F, DN 100 or 150,
PN 10. Designed for horizontal mounting.
IP52 connection box fitted with a 30 / 300 °C adjustable thermostat and a safety cut out preset to 500°C.
Voltage : 400V 3P
DN
T
L
DN
KS = 0 mm, T < 80°C
KS = 150 mm, 80°C< T <150 °C
KS = 300 mm, T >150 °C
CLR 210 x 210 DN 150
Type 6546
T L
H x B: 210 x 210
Load n (
W/cm
1 1,5 3 6
Rows of Nbr. of Power (kW)
2
)
(mm) (mm) elementselements
300 900 33
300 900 66
300 900 99
500 1100 12 12
500 1100 15 15
500 1100 18 18
750 1350 24 24
750 1350 30 30
750 1350 36 36
1000 1600 39 39
1000 1600 42 42
1000 1600 48 48
4,2
5,6
7,6
8,4
8,8
9,5
11,2
0,7
1,4
2,1
2,8
3,8
6,0
8,0
10,0
12,0
13,0
14,0
16,0
1,0
2,0
3,0
4,0
5,0
2,0
4,0
6,0
4,0
8,0
12,0
8,0 16,0
10,0 20,0
12,0 24,0
16,0 32,0
16,0 40,0
24,0 48,0
26,0 52,0
28,0 56,0
32,0 64,0
CLR 400 x 400 DN 250
Type 6548
T L
H x B: 400 x 400
Rows of Nbr. of
(mm) (mm) elements elements
Load n (
W/cm
2
)
1 1,5 3 6
Power (kW)
300 9003 3
300 9006 6
300 9009 9
500 1100 12 12
500 1100 15 15
500 1100 18 18
750 1350 24 24
750 1350 30 30
750 1350 36 36
1000 1600 39 39
1000 1600 42 42
1000 1600 48 48
3,0
6,0
9,0
12,0
15,0
18,0
24,0
30,0
36,0
39,0
42,0
48,0
4,5
9,0
13,5
18,0
22,5
27,0
35,0
45,0
54,0
59,0
63,0
70,0
9,0 18,0
18,0 36,0
27,0 54,0
36,0 72,0
45,0 90,0
54,0 108,0
72,0 144,0
90,0 180,0
108,0 216,0
117,0 234,0
126,0 252,0
144,0 288,0
CLR 285 x 285 DN150
Type 6547
T L
H x B: H x B: 285 x 285
Load n (
W/cm
2
)
1 1,5 3 6
Power (kW) Rows of Nbr. of
(mm) (mm) elements elements
300 90033
300 90066
300 90099
500 1100 12 12
500 1100 15 15
500 1100 18 18
750 1350 24 24
750 1350 30 30
750 1350 36 36
1000 1600 39 39
1000 1600 42 42
1000 1600 48 48
7,5
9,0
12,0
15,0
18,0
1,5
3,0
4,5
6,0
19,5
21,0
24,0
11,2
13,4
18,0
22,4
27,0
2,2
4,5
6,7
9,0
29,0
31,5
36,0
2,5
9,0
9,0
18,0
13,5 27,0
18,0 36,0
22,5 45,0
27,0 54,0
36,0 72,0
45,0 90,0
54,0 108,0
58,0 117,0
63,0 126,0
72,0 144,0
CLR 550 x 550 DN 400
Type 6549
H x B: 550 x 550
T L
Load n (
W/cm
2
)
1 1,5 3 6
Power (kW) Rows of Nbr. of
(mm) (mm) elements elements
300 90036
300 9006
300 9009
12
18
500 1100 12 24
500 1100 15 30
500 1100 18 36
750 1350 24 48
750 1350 30 60
750 1350 36 72
1000 1600 39 78
1000 1600 42 84
1000 1600 48 96
6,0
12,0
18,0
24,0
30,0
36,0
48,0
60,0
9,0
18,0
27,0
36,0
45,0
54,0
72,0
90,0
18,0 36,0
36,0 72,0
54,0
72,0
90,0
108,0
108,0
144,0
180,0
216,0
144,0 288,0
180,0 360,0
72,0 108,0 216,0 432,0
78,0 117,0 234,0 468,0
84,0 126,0 252,0 504,0
96,0 144,0 288,0 576,0
Tubular heating elements diameter 10,2 mm, material AISI 316 L / DIN 1.4404
Inlet / Outlet flange : Form F flanges, DN 100 or 150, PN 10
Metric threaded cable entry glands.
Cover : IP 52
Supply voltage 230/400 V
2 sensor thermowells, diameter 7,5 x 0,5 mm ( material 1.4435), one connected to the heating element by a heat-transfer bridge
Max. working pressure 0,02 bar
All materials without certificate
Max. output temperature without cooling stretch(KS), 80 °C
(
T> 80 °C only with cooling stretch).
Website : http://www.vulcanic.com E-mail : [email protected]
83
SOLIDS HEATING
Vulstar
® cartridges High-power heating rods
Ceramic core elements Strip heaters
PTC resistors
Heat tracing
Band heaters
Accessories for heat tracing
Silicone heating panels Infrared generators
84
Website : http://www.vulcanic.com E-mail : [email protected]
VULSTAR
®
CARTRIDGES
APPLICATIONS
Vulstar
® cartridges are used to heat metal like moulds, dies, plates and bolts or liquid.
They can be provided with a thermocouple.
VULSTAR ® cartridge with thermocouple
VULSTAR ® must be inserted in a drilling with an H7 allowance, pre-lubricated with an anti-corrosion product to facilitate installation and removal.
Where possible, this drilling must be extended by a hole through the other side for insertion of an extractor. Length L must be fully in contact with the medium to be heated.
The high heat flow of VULSTAR ® cartridges requires efficient temperature control with a probe (usually a J- or K-type thermocouple) installed close to the heating section.
Mould hotplates shaping dies heat sealing
Marking appliances band heaters liquid heating bolt heaters
Supply voltage up to 450 V 1P or 3P.
Load up to 40 W/cm
2.
Length from 25 mm to 2500 mm depending on diameter.
Diameter from 6,35 mm (1/4”) up to 31,8 mm (2” 1/4).
Different types of connection to fit with the ambient temperature.
Compliance with VDE standards.
Connecting leads
Standard length S = 350mm.
V V V
NSV
S L
Lc
2 flexible braided nickel leads, silicone-coated glass fibre insulation (max. temperature 350°C).
V V V
KPT
S L
Lc
2 flexible braided nickel leads, kapton insulation (max.
temperature 400°C).
Lc = Heating length
Fitting devices
Reversed plug
S = 350 mm
Isolation 0,5xØ env
V V V
GML
S
S1
H L
Lc
2 flexible NSV or KPT leads, mechanically protected by a flexible metal sheath attached axially.
NSP
V V V
S
S1
L
Lc
2 flexible braided nickel leads, thermally protected by ceramic beads (max. temperature 450°C).
Fixed stop
L
NH= 8 about Ø
NH=Non Heating length
H
Protection of connecting leads
Ø1
V V V
S
L
Lc
GMAL
S1
2 flexible NSV or KPT leads, mechanically protected by a flexible metal sheath attached radially.
Silicone-coated
Câble silicone
Heat-shrink
Ø1 Fond étanche
V V V
SEALED
50
S
S2
S1
H L
Lc
One 3-core cable, encased in resin to ensure a watertight connection.
Plug
d1
E
NH : – 2% with
Min. 15 mm max.
A
D
20 mm maxi
Different types of seals
D
NH : – 2% with
Min. 15 mm max.
A
L D d2 on request
WP+ (WaterProof Plus):
For connection temperature up to 160°C.
MT (Medium Temperature):
Sealed for connection temperature up to 220°C in low pollution environments with low humidity and no sudden temperature changes.
HT (High Temperature):
Most frequently used. Non-waterproof seal for connection temperature up to 350°C, in a humidity-free atmosphere
Website : http://www.vulcanic.com E-mail : [email protected]
85
VULSTAR
®
CARTRIDGE HEATERS
S = 350 mm L
HIGH LOAD VULSTAR
®
CARTRIDGES
High load VULSTAR
® cartridges are especially suitable where space is at a minimum.
Cartridges in AISI 321/Din 1.4541 stainless steel. Filled with high-temperature (HT), non-watertight thermal cement.
Supply voltage 230V 1 P.
2 flexible braided nickel leads with silicone-coated fiber glass insulation
(max. connection temperature 350°C).
Tolerance on length : 2,5 mm min.
Ø
P/N.
(mm)
WITHOUT TC WITH TC/J
Power
WITH TC/K +5% -10% (W/cm 2 ) (mm)
10163-12 20163-12 20263-12
125 W
Load
21
L
40
Weight
(kg)
0,010
33 40 0,010
6,5
10163-14 20163-14 20263-14
200 W
10163-21 20163-21 20263-21
100 W
10163-23 20163-23 20263-23
150 W
13
19
50
50
0,010
0,010
31 50 0,010
10163-25 20163-25 20263-25
250 W
10163-36 20163-36 20263-36
300 W
10163-54 20163-54 20263-54
200 W
10163-56 20163-56 20263-56
300 W
10164-11 20164-11 20264-11
100 W
30
11
17
13
60
100
100
40
0,010
0,015
0,015
0,010
20 40 0,010
10164-13 20164-13 20264-13
150 W
10164-15 20164-15 20264-15
250 W
10164-24 20164-24 20264-24
200 W
33
20
40
50
0,010
0,010
30 50 0,010
8
10164-26 20164-26 20264-26
300 W
10164-31 20164-31 20264-31
100 W 8
10164-33 20164-33 20264-33
150 W
10164-35 20164-35 20264-35
250 W
10164-42 20164-42 20264-42
125 W 7
12
20
60
60
60
80
0,010
0,010
0,010
0,015
11 80 0,015
10164-44 20164-44 20264-44
200 W
10164-46 20164-46 20264-46
300 W
10164-55 20164-55 20264-55
250 W
17
11
80
100
0,015
0,015
18 100 0,015
10164-57 20164-57 20264-57
400 W
10164-66 20164-66 20264-66
300 W
10164-68 20164-68 20264-68
450 W
10
15
130
130
0,030
0,030
21 40 0,020
10165-13 20165-13 20265-13
200 W
10165-15 20165-15 20265-15
300 W
10165-21 20165-21 20265-21
100 W 8
10165-26 20165-26 20265-26
400 W
10165-31 20165-31 20265-31
125 W 8
32
32
40
50
50
60
0,020
0,025
0,025
0,030
13 60 0,030
10165-33 20165-33 20265-33
200 W
10165-36 20165--36 20265-36
450 W
10165-44 20165-44 20265-44
250 W
29
11
60
80
0,030
0,035
18 80 0,035
10
10165-46 20165-46 20265-46
400 W
10165-47 20165-47 20265-47
600 W
10165-54 20165-54 20265-54
250 W 9
27 80
100
0,035
0,040
14 100 0,040
10165-56 20165-56 20265-56
400 W
10165-57 20165-57 20265-57
600 W
10165-59 20165-59 20265-59
800 W
10165-66 20165-66 20265-66
400 W
10165-67 20165-67 20265-67
600 W
21
28
11
16
100
100
130
130
0,040
0,040
0,050
0,050
21 130 0,050
10165-69 20165-69 20265-69
800 W
10165-76 20165-76 20265-76
450 W
10165-78 20165-78 20265-78
700 W
10
16
160
160
0,060
0,060
23 160 0,060
10165-70 20165-70 20265-70
1000 W
10166-21 20166-21 20266-21
125 W 8
10166-22 20166-22 20266-22
200 W 13
50
50
0,035
0,035
19 50 0,035
12,5
10166-23 20166-23 20266-23
300 W
10166-25 20166-25 20266-25
450 W
10166-42 20166-42 20266-42
250 W 9
10166-44 20166-44 20266-44
400 W
10166-46 20166-46 20266-46
600 W
29
15
22
50
80
80
80
0,035
0,050
0,050
0,050
29 80 0,050
86
10166-48 20166-48 20266-48
800 W
10166-76 20166-76 20266-76
600 W
10166-55 20166-55 20266-55
450 W
10166-59 20166-59 20266-59
1000 W
10166-65 20166-65 20266-65
450 W
10166-67 20166-67 20266-67
700 W
10166-69 20166-69 20266-69
1000 W
10
13
28
10
15 130 0,075
21
160
100
100
130
130
0,085
0,060
0,060
0,075
0,075
Model without
Thermocouple
(TC K/J)
E NH = 10 about
Model with
Thermocouple
(TC K/J)
Ø
(mm)
12,5
16
20
S=350mm
S2
NH=Non Heating length
L
NH=8mm
T
Thermocouple J ou K
P/N.
WITHOUT TC WITH TC/J
Power Load L Weight
WITH TC/K +5% -10% (W/cm 2 ) (mm) (kg)
10166-78 20166-78 20266-78
800 W 14 160 0,085
10166-96 20166-96 20266-96
600 W8 200 0,095
10166-90 20166-90 20266-90
1250 W 17 200 0,095
10167-11 20167-11 20267-11
150 W6 60 0,065
10167-13 20167-13 20267-13
400 W 16 60 0,06
10167-22 20167-22 20267-22
300 W9
10167-33 20167-33 20267-33
400 W9
80 0,080
100 0,105
10167-36 20167-36 20267-36
800 W 18 100 0,105
10167-44 20167-44 20267-44
600 W 10 130 0,125
10167-46 20167-46 20267-46
800 W 13 130 0,125
10167-57 20167-57 20267-57
1000 W 13 160 0,145
10167-69 20167-69 20267-69
1500 W 18 180 0,160
10167-76 20167-76 20267-76
800 W8 200 0,175
10167-78 20167-78 20267-78
1250 W 13 200 0,175
10167-88 20167-88 20267-88
1250 W 10 250 0,220
10167-80 20167-80 20267-80
2000 W 17 250 0,220
10167-99 20167-99 20267-99
1500 W 10 300 0,260
10168-23 20168-23 20268-23
800 W 11 130 0,180
10168-38 20168-38 20268-38
2500 W 27 160 0,210
10168-47 20168-47 20268-47
2000 W 17 200 0,260
10168-59 20168-59 20268-59
3150 W 21 250 0,320
Website : http://www.vulcanic.com
E-mail : [email protected]
VULSTAR
®
CARTRIDGE HEATERS
Ø
(mm)
1/4”
6,35
3/8”
9,52
P/N.
Power Load L
WITHOUT TC WITH TC/J WITH TC/K +5% -10% (W/cm
2
) (mm)
Weight
(kg)
10183-12 20183-12 20283-12
125 W 22 38,1 0,005
10183-14 20183-14 20283-14
200 W 36 38,1 0,005
10183-21 20183-21 20283-21
100 W 12 50,8 0,010
10183-23 20183-23 20283-23
150 W 18 50,8 0,010
10183-25 20183-25 20283-25
250 W 31 50,8 0,010
10183-32 20183-32 20283-32
125 W 12 63,5 0,010
10183-34 20183-34 20283-34
200 W 19 63,5 0,010
10183-36 20183-36 20283-36
300 W 28 63,5 0,010
10183-47 20183-47 20283-47
400 W 30 76,2 0,015
10183-56 20183-56 20283-56
300 W 16 101,6 0,015
10185-13 20185-13 20285-13
200 W 24 38,1 0,020
10185-15 20185-15 20285-15
300 W 36 38,1 0,020
10185-24 20185-24 20285-24
250 W 21 50,8 0,025
10185-42 20185-42 20285-42
150 W8 76,2 0,035
10185-44 20185-44 20285-44
250 W 13 76,2 0,035
10185-46 20185-46 20285-46
400 W 20 76,2 0,035
10185-47 20185-47 20285-47
600 W 30 76,2 0,035
10185-54 20185-54 20285-54
250 W9 101,6 0,040
10185-56 20185-56 20285-56
400 W 15 101,6 0,040
10185-57 20185-57 20285-57
600 W 22 101,6 0,040
10185-66 20185-66 20285-66
400 W 11 127 0,050
10185-67 20185-67 20285-67
600 W 17 127 0,050
10185-76 20185-76 20285-76
450 W 11 152,4 0,060
Ø
(mm)
1/2”
12,7
5/8”
15,87
P/N.
Power Load L
WITHOUT TC WITH TC/J WITH TC/K +5% -10% (W/cm
2
) (mm)
Weight
(kg)
10186-21 20186-21 20286-21
125 W7 50,8 0,035
10186-23 20186-23 20286-23
300 W 18 50,8 0,035
10186-25 20186-25 20286-25
450 W 28 50,8 0,035
10186-42 20186-42 20286-42
250 W9 76,2 0,050
10186-44 20186-44 20286-44
400 W 15 76,2 0,050
10186-46 20186-46 20286-46
600 W 23 76,2 0,050
10186-48 20186-48 20286-48
800 W 30 76,2 0,050
10186-53 20186-53 20286-53
300 W8 101,6 0,060
10186-55 20186-55 20286-55
450 W 12 101,6 0,060
10186-57 20186-57 20286-57
700 W 19 101,6 0,060
10186-65 20186-65 20286-65
450 W 10 127 0,075
10186-67 20186-67 20286-67
700 W 15 127 0,075
10186-78 20186-78 20286-78
800 W 14 152,4 0,090
10186-87 20186-87 20286-87
700 W 10 177,8 0,100
10186-89 20186-89 20286-89
1000 W 15 177,8 0,100
10186-98 20186-99 20286-99
800 W 10 203,2 0,110
10187-02 20187-02 20287-02
250 W 12 50,8 0,060
10187-03 20187-03 20287-03
400 W 20 50,8 0,060
10187-23 20187-23 20287-23
450 W 14 76,2 0,080
10187-36 20187-36 20287-36
800 W 18 101,6 0,095
LOW LOAD VULSTAR ® CARTRIDGES
These AISI 321/ Din 1.4541 stainless steel or brass heaters, with loads between 2 and 3,7 W/cm
2
, offer a good solution for heating metal blocks and small containers to a temperature not exceeding 300°C (350°C for stainless steel models)
Sealing = HT
Supply voltage 230 V 1 P.
Flexible nickel braid leads with glass fiber isolation
(bending possible; min. E = 15 mm).
S = 350 mm
E
L
NH = 10 env
NH= Non Heating length
Tolerance on length : 0/ -2,5 % min. of 2,5 mm.
Ø
P/N.
Power Ø L
+5 -10% (mm) (mm)
Material Weight
(kg)
1004-01
100 W 9,5 100 Stainless steel 0,025
1004-02
150 W 9,5 150 Stainless steel 0,035
1004-03
150 W 14,7 100 Brass
1004-04
150 W 14,7 150 Brass
1004-05
175 W 14,7 150 Brass
1004-06
200 W 14,7 200 Brass
0,060
0,075
0,075
0,100
Website : http://www.vulcanic.com E-mail : [email protected]
87
VULSTAR
®
CARTRIDGE HEATERS
VULSTAR
®
MEDIUM LOAD CARTRIDGES
These cartridges have a very wide range of applications. Their 7 W/cm
2 load and their high temperature resistance (700°C on the sheath surface) allow a fast heating of metal blocks and small containers.
The connection temperature must not exceed 300°C.
Sealing = HT
Supply voltage 230 V 1 P.
Nickel braid leads with glass fiber isolation, length
350mm
Bending possible : min. 40mm
P/N.
Power(W) Ø
+5 -10% (mm)
1008-90
50 W 6,35
1008-93
70 W
1008-94
80 W
1008-91
110 W
1007-01
80 W
1007-18
100 W
1007-02
180 W
1007-21
250 W
1007-03
300 W
6,35
6,35
6,35
9,52
9,52
9,52
9,52
9,52
Length L Weight
(mm) (kg)
50 0,010
70
80
100
0,012
0,013
0,015
50
60
100
120
150
0,015
0,018
0,025
0,030
0,040
P/N.
Power(W)Ø
+5 -10% (mm)
1007-23
180 W 12,7
1007-24
220 W
1007-25
320 W
1007-06
380 W
12,7
12,7
12,7
1007-26
550 W 12,7
1007-08
320 W 15,87
1007-28
400 W 15,87
1007-29
650 W 15,87
1007-11
1000 W 25,4
1007-12
1500 W 25,4
Length L Weight
(mm) (kg)
70 0,032
80
120
150
0,036
0,050
0,060
200
100
120
200
200
300
0,075
0,065
0,075
0,120
0,290
0,420
EXTRA-LONG VULSTAR
®
CARTRIDGES
To heat liquids or solids over great lengths.
They are made of AISI 321 /Din 1.4544 or AISI 316L /
Din 1.4406 stainless steel tube and loads up to 16 W/cm
2
.
Fixing devices available on request.
S = 350 mm
Nc
Diameter tolerance
1021 : ± 0,1 mm
1024 : -0,02 / -0,12 mm
L
Models listed below are made of AISI 321 / Din 1.4541 tube allowing a surface temperature up to 750°C, with copper braid leads 350 mm, waterproof seals
(connection temperature up to 160°C ). They are fitted with J- or K-type thermocouple (diameter 1mm).
P/N.
Ø Power (W) Voltage LoadL
(mm) +5/-10%
1021-11
10
(V)
NH Weight
(W/cm
2
) (mm) (mm) (kg)
500 230 1 P 5 418 100 0,2
1021-12
10
1021-13
10
1024-11
10
1024-12
10
1500
2000
350
1021-21
10,2
1021-22
10,2
1021-23
10,2
1021-70
12,7
1021-71
12,7
700
500
1500
2000
500
1000
1021-72
12,7 1500
1021-31
15,87 1000
1021-32
15,87 2000
1021-33
15,87 3000
1021-34
15,87 4000
1021-35
15,87 5000
1024-31
15,87 750
1024-32
15,87 1500
400 1 P 5
400 1P 5
230 1P 5
230 1 P 5
230 1 P 5
400 1 P 5
400 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
400 1 P 5
400 1 P 5
230 1 P 5
230 1 P 5
1055 100 0,4
1374 100 0,5
323 100 0,1
546 100 0,2
412 100 0,1
1037 100 0,4
1349 100 0,5
400 100 0,1
600 100 0,3
1000 100 0,5
501 100 0,4
903 100 0,8
1304 100 1,1
1705 100 1,4
2107 100 1,8
401 100 0,3
702 100 0,6
HIGH POWER HEATING RODS
For heating liquids by forced convection from -200°C to 800°C with loads up to 100 W/cm
2
.
These heating rods are generally equipped with a thermowell inside the internal tube.
AISI 316 L / Din1.4404 or AISI 321 / Din 1;4541 stainless steel tube.
The tube surface is either smooth or corrugated to optimise exchange.
Outside diameter 19 mm +0,15 /+0.mm.
88
NH Weight
P/N.
Ø Power (W) Voltage LoadL
(mm) +5/-10%
1021-35
15,87 5000
(V)
400 1 P 5
(W/cm
2
) (mm) (mm) (kg)
2107 100 1,8
1024-31
15,87 750
1024-32
15,87 1500
1021-41
16
1021-42
16
1000
2000
3000
1021-43
16
1021-44
16
1021-45
16
4500
6000
1000
1021-51
20
1021-52
20
1021-53
20
2000
4000
4000
1021-54
20
1021-55
20
1021-56
20
1021-57
20
1021-58
20
4000
6000
6000
7000
7000
1021-59
20
1024-51
20
1024-52
20
1250
2500
230 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
400 1 P 5
400 1 P 5
230 1 P 5
230 1 P 5
230 1 P 5
230 3 P
400 3 P
230 3 P
400 3 P
230 3 P
400 3 P
230 1 P 5
230 1 P 5
Website : http://www.vulcanic.com E-mail : [email protected]
13
13
20
20
23
23
O N R E Q U E S T
401 100 0,3
702 100 0,6
498 100 0,4
896 100 0,8
1294 100 1,1
1891 100 1,6
2489 100 2,1
418 100 0,5
737 100 0,9
1374 100 1,7
547 67 0,8
547 67 0,8
547 67 0,8
547 67 0,8
547 67 0,8
547 67 0,8
498 100 0,6
896 100 1,1
VULSTAR
®
ACCESSORIES
ELECTRICAL BOXES FOR CARTRIDGE HEATERS
Electrical box for VULSTAR
® cartridge in a drilling, P/N. 1092-01 Electrical box for VULSTAR
® cartridge in a thermowell, P/N. 9625-01
40
= =
Allows sealed connections.
includes : Ø 80mm cast iron cover
- ISO 16 bis gland n°
- 10A ceramic connection block,
- 59 x 46 gasket,
55 about
Sealed Tube
Flange brazed to the tube
Allows sealed connections.
Includes : Ø 41 mm cover,
-1 flange to be brazed on the tube
(max. Ø 30mm)
HIGH TEMPERATURE LUBRICANT PASTE AND SPRAY CANS
P/N.
Operating temperature
Weight
(kg)
1026-01
solid above 200°C 0,180/ 400ml
P/N.
Operating temperature
1050-01
-30/+1200°C
Weight
(kg)
0,06
Dry lubrication from 200°C upwards, resists up to 1200°C
• Good lubrication of parts subjected to sliding or rolling friction.
• Simplifies installation of pressed or screwed assemblies.
ADVANTAGES / APPLICATIONS
• Good protection against static friction.
• Allows dismantling of screwed or jointed assemblies without binding.
CERAMIC CORE ELEMENTS
For heating liquids (when mounted in a pocket) or solids up to 450°C (load : 2,5 W/cm2) when fitted into a drilling.
Comprises coils of resistive wire inside a cylindrical ceramic core. Connection by threaded terminals on a shouldered spigot.
105
IP 555 polyamide 6/6 cover for CCE
Ø 47
P/N. 1199-00 (weight
0,4 kg) with gasket and gland ISO 25 Bis
105
Ø T
VVV
42 Lst
Lc
Lc= Heating length
IP 555 polyamide 6/6 cover for CCE
Ø 58
P/N. 2081-99 (weight
0,5 kg) with gasket and gland ISO 25 Bis
P/N.
1103-11
Power Lst Lc Ø CCE TW Ø T Load
+5 -10% (mm) (mm) (mm) inside Ø. (mm) (W/cm
2
)
1000 W 440 300 47 48 57 2,5
2000 W 690 550 47 48 57 2,5
1103-12
1103-13
1103-14
1103-15
1103-16
1103-17
1101-01
1101-02
1101-03
1101-05
1101-04
3000 W 890
2000 W 440
3000 W 690
4000 W 890
4000 W 890
2000 W 451
3000 W 691
4000 W 891
4000 W 891
6000 W 971
700
300
500
650
650
280
400
520
520
800
47
47
47
47
47
58
58
58
58
58
48
48
48
48
48
60
60
60
60
60
57
57 4
57 4
57 4
57 4
67 4
67 4
67
67
67 4
2,5
4,5
4,5
Voltage
230 V 1P 1
230 V 1P
230 V 1P
230 V 1P
230 V 1P
230 V 3P2
400 V 3 P 2
230 V 1P
230 V 1P
230 V 3 P
400 V 3 P
400 V 3P
Weight
(kg)
1,6
1,8
1,2
1,6
1,6
2,4
3,2
3,2
3,5
Website : http://www.vulcanic.com E-mail : [email protected]
A
89
DISC HEATERS
AND STRIP HEATERS
SHEATHED RING HEATERS
To heat circular tank bottoms up to 300°C.
A coil of resistive wire supported by ceramic insulators inside a stainless steel casing.
Loads : 4 to 6 W/cm
2
.
They can equally be used to heat large surfaces by grouping several heaters side by side.
Supply voltage : 230V 1P.
P/N.
PowerØ d eab c h
+5 -10% (mm) (mm) (mm) (mm) (mm) (mm) (mm)
8033-01
250 W 72 10 12 21 12 18 23
8033-02
300 W 88
8033-03
400 W 100
8033-04
500 W 112
8033-05
1000 W 187
8033-06
2000 W 252
25 12 25,5 23 20 23
45 10 38 32,5 20 23
21 14 28 38 17 23
28 17 760
40 18 1060
48 34
41,5 34
SHEATHED MICA STRIP HEATERS
To heat flat surfaces up to 300°C
(hotplates, tanks, moulds, tools). Load 4 W/cm
2
.
Must be firmly clamped to the heated surface (along the entire heated length, Lc).
With protective steatite caps.
Supply voltage : 230V 1P.
Weight
(kg)
0,155
0,145
0,150
0,315
0,390
1,990
C
Threaded terminals
P/N.
4027-05
Power
+5 -10%
4027-01
4027-02
4027-03
4027-04
200 W
300 W
400 W
700 W
800 W
LtH
(mm) (mm)
200
400
500
40
40
40
600
700
60
60
30 Protective caps
SHEATHED STEATITE-INSULATED STRIP HEATERS
To heat flat surfaces up to 600°C
(300°C for models with threaded terminals).
These ceramic-insulated elements have in a stainless steel sheath
Supply voltage : 230V 1P
Weight
(kg)
0,090
0,170
0,220
0,350
0,390
O
12 b d e h a
Supply voltage : 230 V 1 P
Connection by Threaded Terminals, Ø 4 (T
T 4 for 250 to 500 W) or Ø 7 (T T 7 for 1000 and 2000 W) with protective steatite cap.
T T = Threaded Terminals
Thickness 3
25 Lc = Lt - 50
Lt
Supply voltage : 230 V 1 P
Connection by Ø 4 threaded terminals
Nickel Braids with Bead insulation (N B B) depending on power length 500mm.
Lt
30
15
Lc
P/N.
Power Lt LcH e
4033-01
250 W 225 165
ConnectionWeight
+5 -10% (mm) (mm) (mm) (mm) TT (kg)
38 7 T T 7 0,220
4033-02
500 W 390 330
4033-03
750 W 390 340
4033-04
1000 W 500 450
4033-05
1500 W 730 680
4033-06
2000 W 950 900
4033-51
400 W 160 100
4033-52
500 W 260 200
4033-53
750 W 450 390
4033-54
1000 W 560 500
4033-55
1250 W 725 665
4033-56
1500 W 930 870
38 7 T T 7 0,320
55 15 N B B 0,870
55 15 N B B 1,070
55 15 N B B 1,600
55 15 N B B 2,000
38 7
38 7
38 7
38 7 T T 7 1,3
38 7 T T 7 2,3
38 7
T T 7 0,2
T T 7 0,3
T T 7 1,0
T T 7 3,9
Connection by Ø 7 Threaded Terminals (T T 7) with protective steatite cap
50
15
26
Lt
Lc e
10
20 20
Lt
Lt + 20
Hole of fitting for 4033-01 and 4033-02 up to 300°C
Fixing only with 1 hole
6 x 12
90
Website : http://www.vulcanic.com E-mail : [email protected]
PTC RESISTORS
AND HEATING PLATES
PTC RESISTORS
PTC resistors combine two technologies: electric heating and temperature limitation. These resistors have a high conductivity at low temperatures, but at a particular value known as the ‘Curie bend’, their resistance increases considerably. This technology allows automatic temperature limitation independently of the supply voltage.
Resistor bare, for fitting in a ‘sandwich’ of two metal plates. Supply voltage 120 up to 240V.
Connection by leads, reinforced along the first 30mm.
P/N.
3941-21
Nominal Max. power Starting Weight
Curie point. at 230 V power (kg)
50°C 60 W 240 W 0,01
3941-24
3941-27
3941-28
110°C
180°C
220°C
110 W 460 W 0,01
170 W 520 W 0,01
200 W 660 W 0,01
Flat circular resistor in aluminium sheath with central fixing point. Supply voltage 100 up to 240V.
Connection by Two 6,35mm FASTON terminals.
Economical use, compact, and protected against overheating.
According to VDE, CEE, UL, and CSA standards.
Their maximum surface temperature is lower than the ‘Curie point’, which is set according to the size of the device and the prevalent heat-transfer conditions.
Connecting several PTC elements in parallel allows warm-up time to be reduced without influencing the total power dissipated at the regulation point.
3,5
80
59
30
100
6
15 maxi
P/N.
3942-41
Nominal Max. power Starting Weight
Curie point. at 230 V power (kg)
60°C 150 W 448 W 0,065
3942-43
120°C 270 W 820 W 0,065
3942-44
3942-45
180°C
230°C
170 W 505 W 0,065
200 W 550 W 0,065
Flat rectangular resistor in aluminium sheath, with three fixing holes. Supply voltage 120 up to 240V.
Connection by leads, reinforced along the first 50mm.
P/N.
3943-41
Nominal Max. power Starting Weight
Curie point. at 230 V power (kg)
60°C 110 W 448 W 0,065
3943-43
120°C 210 W 820 W 0,065
3943-44
3943-45
3943-46
180°C
230°C
270°C
150 W 505 W 0,065
180 W 550 W 0,065
275 W 700 W 0,065
9
6,2
2
8,5
23,5
57
70 250
PTC DUCT HEATER FOR AIR
To heat a circulating air flow of up to 165 m 3 /h approx.
in a duct of 100x100 cross-section, with automatic surface temperature limitation.
This modern technology ensures completely safe automatic control of the dissipated power.
Models comply with VDE, UL, and IEC standards.
Dimensions : 120,5 x 107 x 17,5 mm
∆ p = 8mm WC for 165m
3
/h
P/N.
3944-01
Max.
Max.
Starting Weight surface temp.
power power (kg)
230°C 1750 W 2400 W 0,22
Connection by FASTON terminals. PTC operating principle described above. Supply voltage : 230 V 1 P.
Air flow in m
3
/h 20 40 60 80 100
∆ t input/ outlet 120°C 80°C 60°C 50°C 40°C
CAST-IRON PLATES
These rugged cast-iron plates comprise two circuits of sheathed metal tubes encased in cast iron. The outer 1300W circuit and the inner 1100W circuit ensure an even temperature distribution. Several plates can be fitted side by side to make a heating table for foodstuffs or materials, up to 450°C.
P/N.
8560-02
Power Weight
+5 -10% (kg)
2400 W 11
Dimensions (mm) : width 400, height 120, thickness 45. Supply current : 230 V 1
P.Connection by spade terminals.
Website : http://www.vulcanic.com E-mail : [email protected]
91
BAND HEATERS
Ideally suited for heating cylindrical shapes in damp environments, in the presence of fatty matter, molten plastic, rubber, etc.(350°C maximum). Provided with brass or stainless profile shielding, brazed connection cover and clamping device offering compact overall dimensions.
Power supply voltage: 230 V 1P.
Output is by a flexible metal braid 1 m long protecting the two power supply conductors with one ground wire.
Ø
to
c la m p
Std
L
1 m
45
°
SEALED MICA BAND HEATERS
MICA BAND HEATERS mini 3
20
3
=
20
H
=
P/N.
Power. Ø Nom. Ø Clamp. H Weight
+5 -10% (mm) (mm) (mm) (kg)
4040-60
100 W 29 28 to 30 25 0,115
4040-61
120 W 29 28 to 30 30 0,120
4040-62
160 W 29 28 to 30 40 0,130
4040-63
135 W 32 31 to 33 30 0,120
4040-64
150 W 35 34 to 38 30 0,125
4040-65
200 W 35 34 to 38 40 0,135
4040-66
140 W 40 39 to 43 25 0,130
4040-67
170 W 40 39 to 43 30 0,130
Aperture
Ø
16
35
Ø
to
c la m p
24 (BF5)
32 (BF7)
Our technical advice :
Taking precautions, it is possible to open Mica collars with diameters ≥ 100 mm. This operation must only be performed once, taking care not to damage the heating part. Finalise tightening when the collar reaches its working temperature.
They are delivered without caps.
P/N.
Power Ø Nom. Ø Clamp. H Weight
+5 -10% (mm) (mm) (mm) (kg)
4020-01
120 W 32 31 to 33 30 0,090
4020-02
130 W 35 34 to 38 30 0,095
4020-03
190 W 40 39 to 43 40 0,120
4020-04
210 W 45 44 to 48 40 0,125
4020-05
240 W 50 49 to 53 40 0,130
4020-06
270 W 56 54 to 60 40 0,140
ARTICULATED CERAMIC BAND HEATERS
P/N.
Power Ø Nom. Ø Clamp. H Weight
+5 -10% (mm) (mm) (mm) (kg)
4040-68
225 W 40 39 to 43 40 0,170
4040-69
160 W 45 44 to 48 25 0,130
4040-70
190 W 45 44 to 48 30 0,140
4040-71
225 W 45 44 to 48 40 0,180
4040-72
175 W 50 49 to 53 25 0,135
4040-73
210 W 50 49 to 53 30 0,150
4040-74
280 W 50 49 to 53 40 0,170
4040-75
350 W 50 49 to 53 50 0,190
4040-76
200 W 56 54 to 61 25 0,140
4040-77
235 W 56 54 to 61 30 0,155
4040-78
310 W 56 54 to 61 40 0,195
4040-79
390 W 56 54 to 61 50 0,225
4040-80
260 W 63 62 to 67 30 0,160
4040-81
300 W 70 68 to 76 30 0,170
4040-82
400 W 70 68 to 76 40 0,200
4040-83
450 W 80 77 to 86 40 0,210
These collars resolve all heating problems for cylindrical shapes up to a temperature of 350°C. They are loaded to a maximum of 4W/cm
2
. The heating element is enclosed in a sheet metal structure; the fast coupling system allows easy assembly and disassembly. Power supply voltage: 230 V 1P. Outputs are by M5 or M7 ( starting from 350 W) threaded terminals.
3
H
+
- 1
P/N.
Power Ø Nom.Ø Clamp.H
Weight
+5 -10% (mm) (mm) (mm) (kg)
4020-07
300 W 63 62 to 67 40 0,160
4020-08
350 W 70 74 to 79 40 0,180
4020-23
375 W 75 74 to 79 40 0,190
4020-09
400 W 80 80 to 86 40 0,205
4020-10
450 W 90 88 to 96 40 0,230
4020-11
500 W 100 98 to 106 40 0,255
4020-12
560 W 110 108 to 117 40 0,285
4020-13
575 W 120 118 to 122 40 0,305
4020-14
750 W 125 123 to 127 50 0,360
4020-15
800 W 130 128 to 137 50 0,370
4020-16
850 W 140 138 to 147 50 0,395
4020-17
875 W 150 148 to 157 50 0,420
4020-18
900 W 160 158 to 167 50 0,445
4020-19
1000 W 170 168 to 177 50 0,460
4020-20
1100 W 180 178 to 187 50 0,470
4020-21
1200 W 190 188 to 197 50 0,492
4020-22
1300 W 200 198 to 207 50 0,520
Collars allowing the heating of cylindrical shapes up to maximum of 700°C depending on load, consisting of a nickel-chrome resistive wire mounted on steatite elements. These articulated elements make the assembly particularly flexible.
Electrical connection is by threaded terminals.
type 4030
Ø
to
c la m p
17
P/N.
Power (W)U Load Ø H
+5 -10% (V) (W/cm
2
) (mm) (mm)
4030-13
990 230 2 300 55
4030-14
1350 230 2
4030-15
1650 230 2
4030-16
2520 230 2
4030-22
660 230 4
4030-27
990 230 4
4030-29
1200 230 4
4030-30
1320 230 4
4030-31
1530 230 4
4030-32
1650 230 4
4030-33
1980 230 4
4030-34
2700 230 4
4030-35
3300 230 4
4030-42
990 230 6
4030-44
1200 230 6
4030-47
1500 230 6
4030-49
1770 230 6
4030-50
1980 230 6
4030-51
2280 230 6
4030-52
2490 230 6
4030-53
2970 230 6
4030-54
4050 230 6
4030-55
4950 230 6
410
500
760
100
150
180
200
230
250
300
410
500
100
120
150
180
200
230
250
300
410
500
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
92
6
Ø 30 type 4032
6
Ø 30
Ø
to
c la m p
17
H
H
GENERAL MANUFACTURING CHARACTERISTICS
Diameter : all diameters from 90 mm to 3600 mm
Height
Power
: 32 - 44 - 55 - 78 mm
: depending on the exchange surface (specific load up to 10 W/cm2)
Voltage : any voltage up to 400 V
Current : 4 Min - Max depending on availabilities 60A
Outputs : Cover and metal duct up to 300°C
(without external lagging)
: Threaded terminals Ø. 7 up to 500°C
(without external lagging)
: Threaded terminals Ø. 7 up to 300°C
(without external lagging)
: Nickels beads for high temperatures
No .
Power (W)U Load Ø H
+5 -10% (V) (W/cm 2 ) (mm) (mm)
4032-10
930 230 2 200 78
4032-11
1100 230 2 230 78
4032-12
1170 230 2
4032-13
1410 230 2
4032-14
1920 230 2
4032-15
2340 230 2
4032-22
930 230 4
4032-24
1120 230 4
4032-27
1410 230 4
4032-29
1680 230 4
4032-30
1860 230 4
4032-31
2160 230 4
4032-32
2340 230 4
4032-33
2820 230 4
4032-34
3840 230 4
4032-35
4680 230 4
4032-42
1410 230 6
4032-44
1680 230 6
4032-47
2100 230 6
4032-49
2520 230 6
4032-50
2820 230 6
4032-51
3240 230 6
4032-52
3510 230 6
4032-53
4200 230 6
4032-54
5760 230 6
4032-55
7020 230 6
250
300
410
500
100
120
150
180
200
230
250
300
410
500
100
120
150
180
200
230
250
300
410
500
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
Website : http://www.vulcanic.com E-mail : [email protected]
BAND HEATERS
SHEATHED BAND HEATERS
For heating cylindrical shapes up to 450°C in harsh conditions (vibration, humidity, dripping water, etc.) They consist in stainless steel tubular heating element in a flat cylindrical shape, held in place by an external clamping band which acts as a reflector. They have a higher efficiency than mica band heaters.
Supply voltage: 230 V - single phase.
Diameters available
(Ø Clamp)
:
Ø60 to Ø200 mm
with sheathed band heaters or symmetrical half-bands depending of your piping (side access only).
Ø > 200 mm
solution available on request with symmetrical half-bands.
Bands height : 20 à 120 mm
Ø
(Clamp)
-0 + 4mm
• Glass fibre sheathing
Electrical connections available on request
8,5
Radial orientation
8,5
65
Without any information, the standard length of the sheat gaines is 1500 mm.
Others length available on request:
500, 1000, 2000 mm.
Radial orientation
• Threaded terminals
8,5 8,5
• Electric spit
60
Radial orientation Radial orientation
8,5
Radial orientation
26
• Flexible metal cover
8,5
Without any information, the standard length of the sheat gaines is 1500 mm.
Others length available on request:
500, 1000, 2000 mm.
Ø40
1500
200
Radial orientation
SEALED SHEATHED BAND HEATERS
H
± 1
75
8,5
Ø
à
s er re r
±
1
26
REF.
Power Ø Noml Ø Clamp H Weight
+5 -10% (mm) (mm) (mm) (kg)
4750-10
620 W 100 96 to 105 40 0,38
4750-11
620 W 110 106 to 115 40 0,42
REF.
Puiss.
Ø Nom. Ø Clamp H Weight
+5 -10% (mm) (mm) (mm) (kg)
4750-13
800 W 130 126 to 135 40 0,49
4750-14
800 W 140 136 to 145 40 0,53
4750-12
620 W 120 116 to 125 40 0,45
4750-15
1000 W 150 146 to 155 40 0,57
4750-16
1000 W 160 156 to 165 40 0,60
SEALED SHEATHED BAND HEATERS IN TWO HALVES
Built in the same way as the preceeding heaters, they are made of two symmetrical half-bands, allowing them to be fitted to cylinders where access is only possible from one side.
Supply voltage: 230 V 1 P.
Female extension plug
P/N. 9565-01
REF.
Power Ø Nom.
Ø Clamp H Masse
+5 -10% (mm) (mm) (mm) (kg)
4750-17
1000 W 170 166 to 175 40 0,65
4750-18
1250 W 180 176 to 185 50 0,69
4750-19
1250 W 190 186 to 195 50 0,73
4750-20
1250 W 200 196 to 205 50 0,77
75
8,5
Ø
à
s er re r
±
1
H
± 1
P/N.
Power Ø Nom.
Ø Clamp H Weight
+5 -10% (mm) (mm) (mm) (kg)
4755-13
800 W 130 126 to 135 50 0,51
4755-14
800 W 140 136 to 145 50 0,55
4755-15
1000 W 150 146 to 155 50 0,59
4755-16
1000 W 160 156 to 165 50 0,63
4755-17
1000 W 170 166 to 175 50 0,66
4755-18
1240 W 180 176 to 185 50 0,70
P/N.
Power Ø ClampH
+5 -10% (mm)
Weight
(mm) (mm) (kg)
4755-19
1240 W 190 186 to 195 50 0,74
4755-20
1240 W 200 196 to 205 50 0,78
Power available for 2 half-bands
Female extension plug
P/N. 9565-01
26
Website : http://www.vulcanic.com E-mail : [email protected]
93
HEAT TRACING
APPLICATIONS FOR HEAT TRACING
FROST PROTECTION, TEMPERATURE MAINTENANCE, HEATING of fluids in pipework, vessels and ANTICONDENSATION of enclosures (electrical cabinets...)
Use
Maxi Temperature
Technologies
Self regulating
Constant wattage
Insulated mineral cables
Fibre glass braided insulation
Insulated mineral panels
FROST PROTECTION
TEMPERATURE MAINTENANCE or HEATING
Material pipework, tank : Metal
Material pipework, tank : PVC
35°C 45°C 65°C 85°C 120°C 150°C 200°C 250°C 450°C 900°C
Pipework
Pipework - Vessel
Vessel
Pipework - Vessel
Pipework - Vessel
HVAC
Buildings - roads
Industry - Petrochemical
Medical care -
Food and beverage
Frost protection and condensate discharge pipes.
Glass demisting of refrigerating cabinets.
Frost protection of domestic waters pipe, garages, gardens, roofspaces, and parking areas, loading bays, sprinkler systems,
Temperature retention of bitumen for road construction, sanitary water, water protection against legionella.
Temperature maintenance of petrochemical processes, oil and gas pipework, corrosive liquids including in hazardous areas, heating of pharmaceutical and cosmetics products sensitive to cold temperatures.
Anti-condensation of electrical cabinets, engine start-up, including in hazardous areas temperature retention for gluing processes, polymers mouldings, and food preparations (Chocolates, …).
TECHNOLOGY
Self regulating ( 120°C max )
The heating cable core is made with conductive plastic. Two paralell conductive wires distribute the current to a sheath of semi-conductive polymers insulated by an external insulation. The self regulating technology enables you to cross the cables or overlap without any danger. The self regulating cable in combination with an ambiant thermostat will be more energy efficient during the winter periods (500 hours / year maxi vs 8700 hours / year without thermostat).
CAUTION:
a C curve circuit breaker must be used.
T T T T T T T T T T T T T T
Operational principle
U (V) U (V)
Self regulating cables performances
P/N.
26157-00
26153-10
26155-20 26183-10
26170-30
26165-10 26170-00
26165-00
26174-50
Cable Temperature
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 °C
15
15 14 13 12 11 10 9
26 24 22 20 19 17 15
30 28 27 26 25 24 23 22 21 20 17
Heating power output
(
W/m
)
30 29 29 28 27 26 26 25 24 23 21 20 20 19 18
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 20
50 49 48 46 45 44 43 41 40 39 35 34 33 32 30 29 28 27 26 24 23 22
Constant wattage ( 120°C max )
Constant wattage , no variation of the efficiency, 2 conductive wires are insulated and connected at regular intervals to a coiled resistive element.
The constant current is provided between 2 fixed points on the conductive wires (W/m).
Caution:
these cables must be controlled by a thermostat, and their technology doesn’t allow any contact by crossing or overlap.
Cold lead
Heating modules
Operational principle
U (V)
U (V)
94
Website : http://www.vulcanic.com E-mail : [email protected]
TRACE HEATING
Insulated mineral heating cables ( 450°C max )
The cable consists of Kumanal conductor insulated by a compacted magnesium oxide and by stainless steel outer sleeve.
Through their high power (15 up to 65W/m) and metallic sleeves, these cables with mineral insulation offer optimum heat transfer. They are supplied at set
Compacted magnesium oxide length with a cold section at each end parts and two power supplies terminal.
They must be controled by a thermostat.
device (see on pages 97-98)
Kumanal conductor cupronickel metallic outer sleeve
Heating cables with fibre glass braided insulation ( 900°C max )
The heating cables maintaining a constant power are used to apply a strong concentration of heat within a reduced time and in a dry atmosphere. They are isolated by a fibre glass twine (not waterproof). Powerful, ready for use. Very flexible, these heating cables are only available in defined lengths and must be controled by a temperature control device.
Why use a thermostat or humidistat with heating cables ?
Heating cables are automatically controled by a thermostat or humidistat with a set temperature or relative humidity. This will enable their electrical consumption to be reduced and their life extended. (see thermostat and humidistat range for heating cables on pages 97 and 98).
Installation of heating cables on pipes
Power requirements per meter
>
Heating cable power output:
CONFIGURATION WITH CABLE TWISTED IN SPIRAL
Power requirements per meter
≤
Heating cable power output:
CONFIGURATION WITH CABLE IN LINE
Metal pipe PVC pipe
Aluminium tape above
Heating cable Aluminium tape Fixation strapping
It is best to apply two heating cables in line for a better warm exchange and easy of installation
FROST PROTECTION OF PIPES
(Make sure that the trace piping installation is protected by a 30 mA circuit breaker (C curve)
Technology heating cable
Piping material
NON ATEX and ATEX
Power Lg
LG Temp.
Temp.
Braid Outer at 5°C Mini Maxi Maxi Maxi
(W/m) voltage voltage
(m) (m) on jacket off
P/N.
Self regulating
(Power output according temperature.
See performance table on page 94)
Metal or
Plastic
NON ATEX
CSTB
NON ATEX
CSTB
15
5
15
5
70 45°C 65°C
110 65°C 75°C
Metal
III 2 GD Ex e IIC T6 Gb
26
5 110 65°C 75°C
x x x
Aluminium tape below
26157-00
26153-10
Without outer jacket
FEP
With stainless steel braid
26155-20
With outer Fluoro-polymere
(High resistance to chemicals.)
Constant wattage
Metal NON ATEX
20
5 110
Constant wattage
Metal or
(thermostat set at 3°C) Plastic
Ready to use Ø1’’ mini
NON ATEX
15
1
15
2
15
4
15
8
15
10
15
18
15
24
15
37
CAUTION : PVC piping must be equipped with an earth wire conductor.
45°C
65°C
125°C
x x x x
26281-00
Transparent sheath
to locate easily the heating modules and cable cutting.
26178-01
26178-02
26178-04
26178-08
26178-10
26178-18
26178-24
26178-37
Equipped with an earth wire conductor
Website : http://www.vulcanic.com E-mail : [email protected]
95
Heating cable Heating cable
HEAT TRACING
TEMPERATURE MAINTENANCE OF PIPES
Temperature maintenance
Maxi
Technology
Heating cable
Piping material
NON ATEX and ATEX
Power Lg
LG Temp.
Temp.
Braid Outer at 5°C Mini Maxi Maxi Maxi
(W/m) (m) (m) volatge on Voltage off jacket
P/N.
35°C
65°C
85°C
120°C
120°C
Self regulating
(Power output according temperature.
See performance
(Puissance selon table on page 94) température.
cf tableau des permormances)
Constant wattage
Extra flat
(400V on request)
Metal
Metal
II 2 GD Ex e IIC T6 Gb
26
5 110 65°C
NON ATEX
CSTB
26
5 110 65°C
NON ATEX
CSTB
30
5 110 85°C
75°C
75°C
125°C
NON ATEX
30
5 110 120°C 200°C
II 2 GD Ex e IIC T6 Gb
NON ATEX
30
5 110 120°C 200°C
50
5 110 120°C 200°C
II 2 GD Ex e IIC T3 Gb
40
5 65 120°C 205°C
NON ATEX
30
5 110 120°C 260°C
x x x x
26155-20 without outer jacket FEP
26183-10
26170-30
26170-00
With outer jacket FEP
26165-10
26174-50
Fluoropolymer
High resistance to chemicals.
26165-00
Transparent sheath
to locate easily the heating modules and cable cutting.
26182-00
105°C
Constant wattage
Metal NON ATEX
30
1
30
2
30
3
30
4
30
5
30
6
105°C 200°C
Without bread
Silicon sheath
Section 9,75 x 5,25 mm
TEMPERATURE MAINTENANCE AND HEATING OF TANK AND PIPES
Temperature maintenance
Maxi
Techology
Heating cable
Raw material piping
NON ATEX and ATEX
Power in Lc at 5°C Mini
Outer sheath
P/N.
(W) (m)
26175-03
26175-06
26175-09
26175-12
26175-15
26175-18
Silicone heating tapes
250°C
450°C
450°C
Insulated mineral cable
(constant wattage)
(Puissance selon température.
cf tableau des permormances)
Insulated fiber glass braided
Non waterproof
IP20
Metal
Metal
NON ATEX
NON ATEX
880
60
1150
45
1500
55
1650
60
1800
55
2000
50
2200
2500
45
40
2850
35
100
0,5
250
1
375
1,5
500
2
750
3
180
0,5
540
1,5
760
2
930
2,5
Cupronickel sheathed fibre glass braid
26107-02
26107-05
26108-05
26106-25
26106-26
26106-27
26106-28
26106-29
26106-30
26158-01
26158-02
26158-03
26158-05
26158-07
26159-01
26159-05
26159-07
26159-08
Fitted with a 1m long cold lead at both ends, with a sealed grommet to connect to an IP55 box.
Ref 9650-02 (see accessories on page 97
)
Width 30 mm, suitable to a dry atmosphere, IP 20.
900°C
(without voltage)
INSULATED MINERAL PANELS: TEMPERATURE MAINTENANCE OR HEATING OF TANKS
Temperature maintenance
Maxi
Technology
Heating cable
Tank material
Power in at 5°C
(W)
Dimensions
(mm)
Outer sheath
P/N.
96
200°C
Insulated mineral cable
Fixed to a perforated zinc-coated steel sheet
Metal
600
600
960
600
960
960
1750
1100
1750
2200
3800
500 x 1000
750 x 1000
750 x 1000
1000 x 1000
1000 x 1000
1500 x 1000
1500 x 1000
2000 x 1000
2000 x 1000
2000 x 1000
2000 x 1000
Cupronickel
Sheathed
26160-01
26160-02
26160-03
26160-04
26160-05
26160-06
26160-07
26160-08
26160-09
26170-01
26170-02
Website : http://www.vulcanic.com E-mail : [email protected]
ACCESSORIES FOR
HEAT TRACING
ACCESSORIES FOR HEATING CABLES
REF.
Description
REF.
Description
9671.05
Standard polyamide cable gland ISO 25 for supply voltage (gasket, nuts and oblong silicon gasket).
26181-99 Universal set for lead and junction
(replace Ref. 26179-90)
• Supply voltage connection: 2 thermoshrinkable sleeve Ø3mm, lg 40 mm
• Wires insulation: 1 thermoshrinkable sleeve 60x12 mm to fix the outer jacket on the junction side, 1 thermoshrinkable sleeve
60x12 mm to insulate the leads end, 2 thermoshrinkable sleeve
40x12 mm and 1 silicone sleeve with a silicone tube also usable for leads on the jobsite (Atex zone).
26179.75 Ex e
cable gland ISO 25 suitable to
Ex e
junction box ref 9649.20, and connection to Atex heating cable with outer jacket and braid.
26179-92
Quick connector to plug 1 heating cable to the supply voltage 230V or to interlink 2 heating cables.
Gaskets supplied suitable heating cables with or without outer jacket.
26179-13
Kit with an insulation bulkhead fitting + 1 cable gland ISO 20 + oblong silicone gasket suitable to heating cables with or without outer jacket and junction boxes.
26179-95
Aluminium adhesive tape for cable installation in piping
(Temp. maxi -50/+150°C).
26179-93
Quick connector to plug 2 heating cable to the supply voltage
230V or to interlink 3 heating cables.
Gaskets supplied suitable heating cables with or without outer jacket.
26179.50
Standard polyamide cable gland ISO 20 + oblong silicone gasket suitable cables with or without outer jacket.
26181.95
Universal silicone sleeve 100 x 15 mm.
Mandatory for ATEX zone
.
26180-05
Pack of 10 aluminium standard labels.
26179-20
Silicone tube for filling the sleeve on the lead opposite to the supply voltage, 3 fillings max (respect the polymerization time).
Mandatory with ATEX zone
.
NON ATEX AND ATEX JUNCTION BOXES - Ex e
P/N.
9649-00
9650-02
+
Connection
secteur +
2 sorties maxi
Description
Polyamide junction box IP55
107x107x105 mm with mounting brackets
+ 2 cable glands ISO 20 + 1 cable gland
ISO 25 for supply voltage.
One ceramic terminal block + 2 gaskets for cable with outer jacket + 2 gaskets for cable without outer jacket.
1 entrée alimentation
1 inlet for supply voltage secteur +
4 sorties
+
2 outlets max for câbles chauffants heating cables maxi
Aluminium junction box IP55
95 x 95 x 70 mm with mounting brackets +
2 cable glands ISO 16 BIS + 2 outlets for insulated mineral cables connection or
PAMI equiped with ceramic block with threaded terminal.
P/N.
Connection Description
9649-20
1 inlet for supply voltage
+
3 outlets max for heating cables
ATEX junction box, polyester-fiberglass, protection Ex e IP55
121x121x75 mm with mounting brackets + 4 cable glands
ISO 25 with suitable gaskets + 3 polyamide lids in case of only 2 heating cables connected.
Ceramic terminal block (Ex d junction box available on request).
DIGITAL CONTROL UNIT WITH WATERPROOF JUNCTION BOX IP 66
Waterproof polycarbonate junction box IP66
Description P/N.
Digital temperature controller under waterproof junction box
9028-01
Sensor PT100 Ohms Ø 4 mm lg= 50 mm Cable lg = 5 m
9028-02
Digital controller
Temperature controller « On/Off »
, compact, easy to use, suitable to control immersions heaters, heating cables, or silicone heating panels
up to 3,5 kW.
Controlling a heating power over 3,5 kW requires an installation with an electromecanichal relay.
Dimensions
200 x 60 x 110 (mm)
Polyamide cable glands
Main specifications:
• Temperature measured, setting point, relay output postion are indicated by digits.
• Input temperature PT100 2 wires (-50°C…..+250°C), with long lenght compensation integrated.
• Message « Err LO/Hi » in case of temperature sensor broken or in short circuit.
• Very easy to configurate with push button
temp +/temp-
; setting of hysteresis and short cycle protection.
• Relay output with close contact when temperature measured is lower the set temperature. Breaking capacity 16A/230V single phase.
• Waterproof and transparent casing IP 66. Resistant against shock and vibration.
• Cable glands suitable to supply voltage cables from Ø6 up to 13 mm.
Site Web : http://www.vulcanic.com E-mail : [email protected]
Transparent lid
97
ACCESSORIES FOR HEAT TRACING
NON ATEX AND ATEX CONTROL THERMOSTATS
AMBIENT AIR CONTROL THERMOSTAT - IP 55
This outdoor control thermostat IP55 allows to reduces energy consumption with the power off or power on of heating cables used for frost protection (self regulating cables) during the winter time (500 hours/year vs 8700 hours/year).
P/N.
9014-50
Applications
• Outdoor installation.
• Frost protection of water tanks, pipework, mechanical processes, vessels, and pools….
Description
Thermostat range:
- 5 up to 30°C
Sealable IP 55 cover
Change over contact, breaking capacity 10A/250VAC.
Normally closed contact
Hysteresis 3°C
Dimensions: 122x 120x55 mm
CONTROL THERMO-HUMIDISTATS ANTI-CONDENSATION - IP 30
P/N.
Applications
9014-98
Control of a self regulating heating cable by a humidistat (relative humidity HR %) avoids condensation in electrical cabinets, enclosures and rooms.
Description
Humidistat range
35% up to 100%.
(HR %)
Change over contact, breaking capacity
5A/230VAC .
Dimensions: 75x 75x27 mm
P/N.
9014-99
Applications
Control of a self regulating heating cable by a thermo-humidistat (ambient temperature + relative humidity HR %) avoids condensation in electrical cabinets and enclosures and rooms.
Description
Thermo-humidistat range
10 °C up to 35°C – 35% up to 100%
. (HR %). Change over contact, breaking capacity 5A/230V (humidistat)
Change over contact, breaking capacity 10A/230V
(thermostat). Dimensions: 127,5x 75x27 mm
CONTROL THERMOSTATS FOR HEATING CABLES - IP 55
P/N.
P/N spare part thermostat
9014-11
9014-31
9014-12
9014-32
Range
(°C)
+30 / +110
-20 / +30
120 x 150
Ø
Ø bulb
(mm)
8
8
B
(mm)
90
143
Capilary length
(mm)
1000
1000
Weight
(kg)
2
2
Liquid expansion type thermostat for heating cables, in an IP 55 box fitted with fixing lugs on the insulating cover, with copper capillary.
Single-pole double-throw open contact, breaking capacity 16 A /400 VAC.
Cable glands: ISO 16 bis and ISO 20 bis.
ATEX CONTROL THERMOSTATS CERTIFIED FOR DUST AND GAS - Ex de - IP 65
P/N.
Range
(°C)
Capilary length
(mm)
6023-02
6023-03
6023-04
-20 / +40 (T6)
0 / +50 (T6)
0 / +120 (T4)
70
1000
1000
Ambiance
Contact/surface
Type
Ambient
Contact/surface
Contact/surface
These ATEX thermostats are certified for zone 1 with an ambient temperature from -40°C up to 40°C (T6) or -40°C à +50°C (T4).
Protection: Ex de IIC T6 (T3 on request)
Junction box: IP 65
Dimensions: 122x120x90 mm
Breaking capacity: 10A/230VAC
Atex marking:
II 2 G Ex d e IIC T6 Gb or II 2 G Ex d e IIC T4 Gb for hazardous atmospheres and II 2 D Ex tb IIIC T85° Db et II 2 D Ex IIC T130 Db for explosive ambient with conductive dust.
Certificate:
EPS 11 ATEX 1 354
98
Website : http://www.vulcanic.com E-mail : [email protected]
Weight
(kg)
0,6
0,6
0,6
CONNECTION OF AN HEATING CABLE
HEATING CABLE PREPARATION
Constant wattage Self regulating
Side joint connection
Cable end
30 mm
U (V) cold lead
Operational principle
Heating modules
U (V) U (V)
Side joint connection
Operational principle
T T T T T T T T T T T T T T
U (V)
Locate through the transparent silicone sleeve, the beginning of the heating modules, depending of the desired cold length required. cut the heating cable and push back on the twine 80mm approximately.
150 mm
Pass the gland over the cable. Then cut the sleeve back 150mm approx.
80 mm
Cut
50 mm
Cut the heating cable 50mm approximately and peel back the twine in order to splice it on 15mm long.
Splice the stainless steel braid.
Earth conductor
Strip the outer sleeving taking care not to damage the insulation of the two conductors underneath.
Earth wire
Pass the gland over the cable with the use of a screw driver. Undo the twine to obtain the earth wire.
Strip the conductors with a thermal stripper for a few seconds in the black area (zone) semi conductor. This helps to easily strip the conductors with the use of wire stripper/pliers.
Separate the two conductors with insulation tape, then maintain the braiding on the sheath with the use of another piece of insulation tape.
Separate the two wires in the direction of the length with the use of scissors and strip back 15mm approximately.
Two thermo retractable sleeves make it possible to insulate the conductors right up to the power connector if necessary.
Strip the outer sleeve back 30mm with the help a wire cutter/ stripper, taking care not to damage the insulation of the two conductors located underneath.
Cable end
Strip the sleeving from the two conductors and cut flat against the isolating sleeve. do not attempt to reconnect them again
Cut one of the two conductors shorter than the other one, to avoid any contact
30 mm
Strip the outer sleeve back 30mm with the use of a cutter/blade. taking care not to damage the insulation of the
2 conductors underneath.
With the use of wire cutters. Cut the end diagonally.
Fill the sleeve with silicone and slip it over the cable end.
Leave to dry before use.
Fill the sleeve with silicone and slip over the cable end.
Leave to dry before use.
Website : http://www.vulcanic.com E-mail : [email protected]
99
SILICONE HEATING PANELS
APPLICATIONS
Heating and maintaining temperature of flat, cylindrical or conical components. Tor use especially when even temperature distribution is required (no hot spot) or when the heating system has to be very compact (thickness: about 4 mm ).
Connection mould also available with connections within the thickness of the panel.
Hot vulcanisation of the 2 surfaces = permanently bonded
Heating wires
Cylinder formed during vulcanisation
200°C max.
Load up to 0,7 W/cm
2
(moreover depending on heat exchange)
Protection code: IP21 - IP55 on request
Ex-stock silicone heating panels have a load of 0,7
W/cm
2 max
An excellent way to heat flat surfaces up to
180°C. Rugged, flexible, and compact, silicone heating panels solve many problems of heating or maintaining temperature.
For cable leads within the panel thickness instead of on a mould, consult us.
Connection cable on the panel
thickness 9 mm approximately
Listed models are available with a self-adhesive surface for permanent fixing, and with Pt100 probes.
Voltage: 230V 1 P.
Length of leads = 500 mm.
Ensure secure fixing with self-adhesive
!
aluminium tape, P/N. 4550-00
Connection cable on the panel,
thickness 9 mm approximately
L
RECTANGULAR SILICONE HEATING PANELS
P/N.
Shape SelfPower. (W) Voltage adhesive +5-10%
Dim (mm) Temperature
(V) L x l sensor
26156-03
Rectangular Yes 1,25 12V 1 P 25 x 49 Non
26156-04
Rectangular Yes 2,5 12V 1 P 50 x 49 Non
26156-05
Rectangular Yes
26156-06
Rectangular Yes
26156-07
Rectangular Yes
26156-08
26156-13
Rectangular Yes
Rectangular Yes
3,75
5,0
7,5
80,0
50
12V 1 P
12V 1 P
12V 1 P
50 x 74
50 x 99
75 x 99
Non
Non
Non
12V 1 P 200 x 399 Non
230V 1 P 100 x 149 Non
26156-14
Rectangular Yes
26156-15
Rectangular Yes
26156-16
Rectangular Yes
26156-17
Rectangular Yes
26156-01
Rectangular No
26156-18
Rectangular Yes
26156-02
Rectangular No
100
100
200
400
440
533
230V 1 P
230V 1 P
100 x 149
200 x 149
Non
Non
230V 1 P 200 x 249 Non
230V 1 P
230V 1 P
230V 1 P
200 x 299
200 x 280
200 x 399
Non
Non
Non
26156-11
Rectangular Yes
26156-12
Rectangular Yes
1000
440
1000
230V 1 P
230V 1 P
304 x 497
200 x 280
Non
Non
230V 1 P 304 x 497 Non
26156-42
Rectangular Yes 1000 230V 1 P 304 x 497 PT 100
Models are bored in the centre to install a temperature limiter.
CIRCULAR SILICONE HEATING PANELS
P/N.
Shape SelfPower. (W) Voltage Dim (mm) Temperature adhesive +5-10%
26156-51
Circular No
(V) Ø sensor
.
60 230V 1 P Ø 100 Non
26156-52
Circular No 310 230V 1 P Ø 200 Non
26156-61
Circular Yes
26156-62
Circular Yes
26156-81
Circular No
26156-82
Circular No
26156-91
Circular Yes
26156-92
Circular Yes
60 230V 1 P
310 230V 1 P
60 230V 1 P
310 230V 1 P
60 230V 1 P
310 230V 1 P
Ø 100
Ø 200
Non
Non
Ø 100 PT 100
Ø 200 PT 100
Ø 100 PT 100
Ø 200 PT 100
SILICONE HEATING PANELS WITH LEADS IN THE PANEL THICKNESS
Connection cables in panel thickness, max. thickness 4 mm
Connection cable in panel thickness, max. thickness 4 mm
L
100
Website : http://www.vulcanic.com E-mail : [email protected]
SILICONE HEATING PANELS
MADE-TO-MEASURE SILICONE HEATING PANELS
In addition to rectangular shapes, silicone heating panels can quickly be made into all kinds of irregular shapes with holes and cuts-outs.
It is therefore possible to heat flat, cylindrical and conical surfaces, as well as pipework, up to 180°C.
Maximum peak temperature 200°C.
Rugged, flexible, and compact, silicone heating panels solve many problems of heating or maintaining temperature.
A self-adhesive surface can be added to one or two sides of the panel for permanent fixing.
The panels can optionally be fitted with a temperature limiter
(I max. = 10 A / 230 VAC), a Pt100 probe, or a J- or K-type thermocouple.
Voltage 230V 1 P.
For other voltage or other phases consult us.
I max. = 17 A / phase.
Connection lead length = 1 m on standard model.
Max. dimensions = 2000 x 900 mm
To describe a panel made to measure, use the boxes below.
To order a made-to-measure silicone heating panel, state:
Silicone heating panel, rectangular type 26156 or circular type 26166
Shape and dimensions:
Power:
Voltage:
Rectangular mm x mm or circular Ø mm, or provide a drawing
(not to exceed 0,7 W/cm
2 on metals and
0,3 W/cm
2 on polypropylene and PVC)
(max. 400V 1 P or 400V 3 P)
With temperature limiter: Yes / No (cut-out temperature, °C) or with a
Pt100 probe or a J- or K-type thermocouple
With a self-adhesive surface: Yes / No
Consult us with your plans
To order a made-to-measure cylindrical silicone heating panel, state :
Cylindrical silicone heating panel type 26176
Minimum size : Inside diameter : 12 mm ; Length : 150 mm
Maximum size : Inside diameter : 150 mm ; Length : 900 mm
Power: (not to exceed 0,7 W/cm
2
)
Voltage: (max. 400V 1 P or 400V 3 P)
With temperature limiter : Yes / No pre-set to ..... °C or with a Pt100 probe or a
J- or K-type thermocouple
etched foil possibility
ACCESSORIES FOR SILICONE HEATING PANELS
• Special
silicone glue
to fix these panels to metal or plastic. Suitable for most materials. Available in two versions, to be used according to the prevalent temperature constraints: 200°C max. or
250°C max. Note: using primer
P/N. 26156-95
improves adhesion to metals and protects them from corrosion by the acetic acid released by the glue as it hardens.
Description
P/N.
26156-94
Glue Max. temp. 250°C
26156-95
Primer for metal surfaces
4550-00
Aluminium adhesive tape
26156-97
Fixing belt
26156-98
Fixing belt
• Aluminium adhesive tape.
A simple and effective solution to fix silicone heating panels, whether flat or cylindrical. It ensures the protection of the heating panel whilst improving heat transfer.
• Fixing belts for cylindrical heaters.
If cylindrical heaters need to be easily dismantled, we suggest the use of silicone belts. They are made of the same material as the heating panels, and fitted at one end with two metal rings for fastening. Belts should be placed at 100 mm maximum intervals along the cylinder.
Website : http://www.vulcanic.com E-mail : [email protected]
Amount
90 cm 3
90 cm 3
5 cm x 50 m
Length 500mm
Length 1000mm
101
400°C / 4,31µm
LONG WAVE
INDUSTRIAL INFRARED GENERATORS
HOW TO SELECT YOUR INFRARED GENERATOR
650°C / 3,14µm 1200°C / 1,97µm
MIDWAVE SHORT WAVE
3000°C / 0,89µm
Wavelength
Operating temperature range(°C)
Wavelength range
Emitter source
Thermal inertia
Max. installed power density
Applications
LONG WAVE
from 400 to 500°C from 4,3 to 3,8 µm
Resistive wire encapsulated in ceramic
2-5 min
20 kW/m2
Homogeneous heating.
Suitable for thick products (several mm).
MID WAVE
from 750 to 850°C from 2,6 to 2,8 µm
Sheathed tubular element
1-2 min
50 kW/m2
Superficial heating.
Suitable for humid product.
SHORT WAVE
from 2100 to 3000°C from 0,9 to 1,2 µm
Filament under halogen into quartz pipe
0,5-1 sec
300 kW/m2
Superficial heating.
Suitable for thin product.
LONG WAVE INFRARED SOURCES :
Different technologies are available for those sources. Nevertheless mainly the ceramics are used in industry. They are made of heating elements bedded in ceramic. The resistances raise the ceramic surface temperature from 300 to
700°C. Thermal inertia is high (>3-5 min.)
MIDWAVE INFRARED SOURCES :
They are made of resistances raised at temperatures between 700 and 1 000°C; the resistances are placed within a quartz/silica or metal sheathed tubular element to protect them. They emit lighting waves (red). Inertia is more consequent than shortwave (minutes), but they do not need cooling.
SHORT WAVE INFRARED SOURCES :
Those sources are lamps or tubes under vacuum or neutral gas; heating elements (emitter) are tungsten filaments raised at temperature higher than 2 000°C. They emit light (clear yellow) and allow very intensive power densities with low inertia (second). It’s often necessary to cool them.
CERAMIC LONG WAVE INFRARED ELEMENTS
Infrared ceramic emitters provide longwave radiation ideally suitable for the preheating and thermoforming of plastics, rubber and synthetic fibers in addition to skin and blister packaging processes.
Advantages :
- No maintenance required - Appliance with water and acid
- No deviation of temperatures or wave lengths - Visual thermal indicator
FEATURES :
Radiation distances recommended from 100 to 200 mm. The element is encapsulated in ceramic coil and withstands high thermal shocks.
REF.
Power
Ll
± 10% (mm) (mm)
Curved Temp. Weight
6020-00 125 W 122 60 C or flat
(°C) (kg)
370 0,13
6020-01 250 W 245
60 C 370 0,26
6020-03 500 W 245
60 C
6020-06 200 W 122 60 C
6020-09
500 W 245 60 F
500 0,26
460 0,16
500 0,25
6020-12 300 W 122 122 F
6020-13 500 W 122 122 F
400 0,25
500 0,25
Supply voltage : 230 V single phase
Interchangeable with English models FTE/HTE/SFE and German models FSR/FSR-2/HFS.
CERAMIC LONG WAVE INFRARED LAMPS
Lamp adaptable to all applications of the long IR and, in particular, to the poultry industry. Screwed into a lamp socket ceramic suspension (E27
Ceramic base
Socle céramique E27
Lampe céramique lamp
110
P/N.
Power Temp
± 10%
λ
(°C)( µm)
Weight
(kg)
6020-35
150 W 280 5,3 0,18 base) equiped with an aluminium refector at high reflecting power.
Reflector
Réflecteur
6020-36
250 W 370 4,4 0,18
Supply voltage : 230 V single phase
Reflector with E27 socket :
P/N. 6020-33
(Weight 0,28 kg)
Ø 212
ACCESSORIES FOR CERAMIC LONG WAVE INFRARED ELEMENTS
These sets of accessories allow the achievement of infrared heating panels, using ceramic generators. Particularly suitable for high ambient temperatures, they are made of :
P/N.
6020-34
Description
Aluminium reflector (248 mm)
Weight
(kg)
0,27
6020-42
-
Aluminium reflector (avoiding overheating behind the element);
-
Stainless steel bus bars (for electrical connection);
-
High-temperature ceramic terminal blocks;
6020-40
6020-41
6014-17
10 spacers (M5 x 12 mm)
Ceramic terminal block
Bus bar (8x2) length 1,25 m
Protective grid length 240 mm
0,01
0,05
0,16
0,15
-
Sets of spacers (for fixing reflectors);
-
Protective grid to suit the reflector ; can be used on all our in-line infrared generators, long, medium or short wave.
H = 20 mm
L = 40 mm l = 30 mm
MEDIUM WAVE INFRARED GENERATORS
APPLICATION :
Ajustable
Ø M8 x 30
Straight medium wavelength infra-red generator able to solve all your needs of industrial drying, cooking, polymerisation...
ADVANTAGES :
Rugged and careful build. Easy to install vertically or horizontally is an environment at 200°C max. Double electrical insulation. High reflecting power of reflector and long life of heating elements allows an universal use.
FEATURES :
Incoloy 800 triangulated section sheathed element fitted at the heart of a high efficiency aluminium parabolic reflector, mounted in a rigid light alloy profile provided with an adjustable attaching bolts.
96
P/N.
in
P/N.
in Power L
230 V
6341-08
6341-11
400 V
6341-09
+5-10%
800 W
6341-12
1100 W
(mm)
622
6341-18
6341-25
6341-19
1800 W
6341-26
2500 W
6341-30 6341-31
3000 W
6341-36 6341-37
3600 W
6014-17
Protective grid length 240 mm
777
1187
1557
1872
2177
Lc
(mm)
412
564
970
1330
1640
1944
Lc
L
P/N.
Spare elements Weight
(kg)
230V
6341-58
6341-61
6341-68
6341-75
6341-80
6341-86
400V
6341-59
6341-623
6341-694
6341-76
6341-81
6341-87
2,6
5,2
6,2
7,1
0,15
Supplied with 2 adjustable attaching bolts. See: electronic power controllers on page 82, connection wires with KAPTON insulator on page 117.
102
Website : http://www.vulcanic.com E-mail : [email protected]
INDUSTRIAL INFRARED GENERATORS
MEDIUM WAVE INFRARED UNITS
Using similar technology than the short-wave infrared units, these appliances are made of sheathed medium-wave infrared elements fixed in front of a flat highly-reflective dimpled reflector, in a metal surround with integral cooling.
Robust and non-polluting these metal heating elements can be install vertically or horizontally. These panels are suited to applications, such as drying powder coatings on metal components, coil-coating, food processing, etc.
Specific temperature surface are available on request.
Multizone power supply available
Optional accessories :
• Counter-reflectors.
• Vitroceramic kit and protective brackets.
• Units also available without cooling.
P/N.
Power
+5 -10%
6015-01
2,4 kW
6015-02
7,2 kW
Voltage l
(V)
230 1P
230/400 3P
6015-03
3,3 kW
6015-04
9,9 kW
6015-05
16,2 kW
6015-06
32,4 kW
230 1P
230/400 3P
230/400 3P
230/400 3P
Standard models : Emitters for step 60mm
Lc
Can be fixed in any position.
Lc L
(mm) (mm) (mm)
180 412 630
540 412 630
180
540
540
1080
564
564
970
970
780
780
1190
1190
MEDIUM WAVE INFRARED TIGHT GENERATOR “U” SHAPE
FEATURES :
6091 type is made of a tubular sheathed element pinbended and an aluminum plated steel reflector.
Electrical connections are through IP55 waterproof terminal box.
Supplied with 2 adjustable clamps, see :
- Electronic power distributors.
- KAPTON –insulated connection leads.
- Protective grilles (
P/N. 6014-17)
.
P/N.
in
P/N.
in
230 V 400 V
Power
+5 -10%
6091-08 6091-09 800 W
6091-11 6091-12 1100 W
6091-18 6091-19 1800 W
6091-25 6091-26 2500 W
6091-30 6091-31 3000 W
6091-36 6091-37 3600 W
30
L
(mm)
390
485
710
935
1095
1290
61
76
18
Cooling Spare wiring element separated
6341-58
separated
6341-58
separated
6341-61
separated
6341-61
separated
6341-68
separated
6341-68
L
Lc
M 6
L
18
42 57
Lc
(mm)
P/N.
Spare elements
230V 400V
255
6091-58 6091-59
350
6091-61 6091-62
575
6091-68 6091-69
800
6091-75 6091-76
960
6091-80 6091-81
1155
6091-86 6091-87
Unit power
800 W
800 W
1100 W
1100 W
1800 W
1800 W
SHORT WAVE INFRARED GENERATORS
APPLICATIONS :
Radiation heating for textile, paper, cardboard, plastic and film industries and all applications requiring near zero inertia.
ADVANTAGES :
Immediate turning on and off. High power density. Reflector guaranteeing maximum reflection and high resistance to corrosion. Practically no maintenance. Emitter tube easily replacable. This emitter makes it possible to focus on a line from 10 to 60 mm width, giving densities up to 300 kW/m2.
FEATURES :
Coiled tungsten filament mounted under a neutral gas in a quartz pipe. Matt black extruded aluminium holder serving as heat sink with an adjustable central hook-on lug.
DON’T TOUCH THE HEATING ELEMENT :
Avoid contact with the heating element; avoid also vibrations of the emitter when powered on. Place the generator horizontally at a distance from 60 to 300 mm from the part to be heated, according to the required power density. Some atmospheres require forced ventilation. It is possible to install several generators side by side.
CLEAR QUARTZ LAMP RUBY QUARTZ LAMP
P/N.
6014-21
Power
+5 -10%
500 W
L
(mm)
Lc Spare element
(mm) P/N
Weight
(kg)
6014-22
1000 W
245
358
170
270
6014-35
6014-32
2,0
2,3
Elements P/N.6014-32 and 35, connection by sockets, for horizontal fitting only ( +/- 15°)
Adjustable bolts
P/N.
6114-22
Power
+5 -10%
1000 W position
2 fixing clamps.
Connection by 2 nickel leads, length 250 mm.
L
(mm)
Lc
(mm)
Weight
(kg)
358 270 2,3
Spare elements P/N. 6114-32, connection trough sockets, for fitting in any
Optional accessories :
- Electronic power distributors.
- KAPTON – insulated connection leads, see accessories
- Protective grids P/N. 6014-17.
Website : http://www.vulcanic.com E-mail : [email protected]
103
INDUSTRIAL INFRARED GENERATORS
SHORT WAVE INFRARED UNITS
APPLICATION :
Models with separately cabled ventilation. This will allow continuous ventilation even after tubes extension. Ideally suitable when a power control is needed or for high temperature treatments.
RUBY QUARTZ LAMP
ADVANTAGES :
- Accurate control system.
- Well designed for wide applications.
- Easy maintenance.
- Light weighted and compact.
P/N.
Power
+5 -10%
6114-67
3 kW
Voltage
(V) l Lc L
Spare
(mm) (mm) (mm)
element
6114-63
9 kW
230 1P 120
230/400 3P 360
265 360
265 360
6114-32
6114-32
Spare elements P/N.6114-32, connection trough sockets, fitting in any position power
Unit
1000 W
1000 W
Weight
(kg)
3,1
7,2
P/N.
Power
+5 -10%
6014-67
3 kW
6014-63
9 kW
Voltage
(V)
230 1P l
(mm) (mm) (mm)
120
230/400 3P 360
6014-77
6,6 kW 230 1P 120
6014-73
19,8 kW 230/400 3P 360
6014-87
1,5 kW 230 1P 120
6014-83
4,5 kW 230/400 3P 360
Lc L
265 360
265 360
285 400
285 400
170 280
170 280
Elements P/N.6014-32 and 35, connection through sockets, for horizontal fitting only ( +/- 15°)
Elements P/N.6014-34, connection by leads, also for vertical fitting
Units also available without cooling.
For controls, see below.
Spare element
6014-32
6014-32
6014-34
6014-34
6014-35
6014-35
Power
Unit
1000 W
1000 W
2200 W
2200 W8
500 W
500 W
Weight
(kg)
3,1
7,2
3,6
2,6
5,8
Optional accessories :
• Counter-reflectors.
• Vitroceramic kit and protective brackets.
CLEAR QUARTZ LAMP
Standard models : elements step 40mm
TEMPERATURE CONTROLLER WITH TWO USER CALIBRATION POINTS
INFRARED TEMPERATURE SENSORS
The
auto-tuned PID
controller with digital display (96x103) format includes a J-type thermocouple input, an analogue 0-20mA heating output, and an alarm relay output.
This infrared
sensor
allows you to regulate the temperature of a static or production-line product in an open space without touching it, especially in infrared heating installations. It measures the radiation emitted by the product (target) and converts it into a configurable signal controller.
CONTROLLER MAIN FEATURES :
Supply voltage : 85 to 264 VAC - 10W.
Two user calibration points.
Regulator P/N : 30882-01
Sensor P/N: 31200.74
SENSOR MAIN FEATURES :
- Temperature range: 40 to 600°C (25 to 600°C with J type thermocouple)
- Optical resolution: 10:1
- Adjustable emissivity
- Configurable output signals: analogue 4-20 mA, 0-20 mA, 0-5 V, J or K type thermocouples
- Supply voltage: 11 to 26 V DC ; 100 mA
- Probe cooling envelope must be connected to compressed air supply, for ambient temperatures up to 150°C
- IP65 offset connecting box (to be placed in an area of 60°C max.) with 1 m cable for probe connection.
PULSE CONTROL OR PHASE ANGLE POWER DISTRIBUTORS
APPLICATION :
Electronic controllers provide control of the heating elements power range from 0 to 100% of their max. value.
Din Rail
ADVANTAGES :
These models are particularly suited to the control of the infrared generators. Flexibility and easy to use.
FEATURES :
A scaled potentiometer indicates the setting.
A pulse control modulated output for resistive loads with low temperature coefficient.
Phase angle output for resistive loads with high temperature coefficient as short waves IR
104
REF.
Power.
maxi
30302-12
8000 W
Voltage Intensiy
1P maxi
Control device
230 V 35A Pulse control
30302-16
8000 W
30302-14
8000 W
30302-15
8000 W
30302-13
6000 W
400 V
230 V
400 V
35A
35A
35A
Pulse control
Phase angle
Phase angle
230 V 25 A Pulse control
30302-18
6000 W 230 V 25 A Phase angle
30302-17 7 kW/ 12 kW
230 /400V 30 A Pulse control
Website : http://www.vulcanic.com E-mail : [email protected]
Wall fixing
Installation
DIN Rail
DIN Rail
DIN Rail
DIN Rail
On wall
On wall
On wall
Weight
(kg)
1,7
1,7
1,7
1,7
1,8
1,8
1,8
INFRARED HEATING FOR PEOPLE
CERAMIC LONG WAVE INFRARED GENERATORS
These models are suitable for the
heating of people
in houses, workshops or offices. They are fitted with ceramic long-wave infrared elements.
They do not emit any visible light and have a very high efficiency. They do not heat the air and so are ideally suited to places which are difficult to heat, such as buildings which are badly insulated, are draughty, or have high ceilings.
These appliances must be fixed to a ceiling or to a wall at a minimum height of 1.9 meters.
Supply voltage : 230 V 1P.
Supplied with swivelling fixing brackets.
Other powers to order.
Spare parts :
500 W ceramic element P/N. 6020-03.
Lc 95
Heating Elements
17
160
Hanging
Points
P/N.
6014-91
Power
± 10%
1000 W 600
L
(mm)
1500 W 850
6014-92
6014-93
2000 W 1100
L
Lc.
(mm)
505
755
1005
Gland
Weight
(kg)
2,45
3,45
4,4
CERAMIC LONG WAVE INFRARED GENERATORS
This ceramic long-wave infrared generator, mounted on a mobile support, is particularly suited to the
localised
heating of people and workplaces.
The stable, robust, 2 m high support allows economical and instant heating of the required places only, with no emitted light.
Supply voltage : 230 V 1P.
Floor-standing appliance, working on the same principle as the preceding models. Their compact size and light weight suits them for auxiliary heating of large-volume buildings . Short warm-up time, no emitted light.
Heating elements Socket
Bracket
81
50 30
L
P/N.
Power
±10%
6014-95
2000 W
L
Spare element
Weight
(mm) (kg)
322
6014-96 Mobile support ,1m height
6020-13
3,35
METALLIC MEDIUM WAVE INFRARED GENERATORS
This medium-wave infrared generator is suitable for the heating of people in covered places where conditions are particularly harsh in industrial premises or warehouses. Solidly built and fitted with WP+ seals, it can tolerate long pause periods without damage to its insulation.
These appliances must be fixed to a ceiling or to a wall at a minimum height of 2,5 m up to 4 m
Limit the heating flux on the ground at 300 W/m
2
.
Supply voltage : 230 V single phase.
Supplied with swivelling fixing brackets.
20 Socket
Holder
L
Lc
Heating
Elements
P/N.
6014-04
Power
±10%
1000 W
6014-05
L
(mm) (mm)
790
1500 W 1050
Lc.
Spare element Weight
610
870
6014-14
6014-15
(kg)
2,4
3,1
6014-06
2000 W 1310 1130
6014-16
3,8
QUARTZ SHORT WAVE INFRARED GENERATORS
These appliances are the best solution for heating people in large buildings such as warehouses, sports halls, churches, loading docks, workplaces, etc.
Main Advantages : fast heat, swivelling reflector giving heat to the desired area only. Neutral or ruby light reduce dazzle.
Features :
Epoxy-coated.
Supply voltage : 230 V single phase.
Spare lamp :
P/N. 6117-90
L D
Power to be installed, in W/m2
Workshop
Church
135
270
Warehouse
Shop/ exhibition hall
Loading dock
Sports hall
135
270
200
100
Fixed models
P/N.
Power
Dimensions
(W) (L x H x D mm)
6117-21
1500 W 405 x 190 x 72
6117-23 3000 W
405 x 345 x 72
6117-24 4500 W 405 x 495 x 72
Min. fixing height Weight
(kg)
2,2 m 1,75
2,5 m
3,0 m
2,75
3,5
Website : http://www.vulcanic.com E-mail : [email protected]
105
TEMPERATURE MEASUREMENT
AND CONTROL
Thermostats and temperature safety cut outs
Hydrometers
Electromechanical thermostats
PT 100 Sensors
Thermocouple probes
Converters
Sealing glands
Solids state relays
Controllers and displays
Control units
106
Website : http://www.vulcanic.com
E-mail : [email protected]
THERMOSTATS AND SAFETY
TEMPERATURE CUT OUTS
notes : - The NC contacts open when the temperature rises, while the NO contacts close when the temperature rises.
- The differential is the temperature difference between the operating point of the thermostat and the level where the contacts return to their original state.
Ø 47
THERMOSTATS WITHOUT FITTINGS
Liquid expansion type, copper capillary and bulb.
Double-pole double-throw contacts,
16 A at 400 VAC.
Accuracy ±1% of full scale.
Differential 2,5% of full scale.
P/N.
Range
(°C)
9014-04
0-100
9014-05
50-200
9014-03
0-300
9014-07
0-300
BulbØ
(mm)
8
5
5
5
Steam pressure thermostats, with stainless steel 1m long capillary .
Single-pole double-throw contacts, 16A at 250 VAC
6mm Ø bulb. Small in size but with an excellent breaking capacity, these thermostats fit easily into control boxes.
They are the most cost-effective solution for temperature control.
P/N.
Range Accuracy Differential Bulb L Weight
(°C) (°C)
9030-51
-30/+30 +/-4
(°C) Ø (mm) (kg)
4 6 130 0,1
9030-52
0/120 +/-5 4 5 80 0,1
P/N.
Bulb length
(mm)
100
150
100
120
52 x 38
Capillary length
(mm)
1500
1500
1500
3000
Ø 55
35 Ø
Weight
(kg)
0,16
0,16
0,16
0,17
25
45
3
0
°
+2
0
° +10
°
0
°
C
0
Stainless
Capillaire en inox Lgr 1m
Range Accuracy Differential Bulb L Weight
(°C)
9030-53
0/200
(°C)
+/-5
9030-54
50/320 +/-15
(°C)
10
10
Ø (mm) (kg)
5 90 0,1
3 160 0,1
Capillary thermostats.
Single-pole double-throw contacts, breaking capacity 16A at 400V .
Copper bulb, Ø 6 mm.
Copper capillary, length 1000mm.
* % of full scale.
P/N.
Range Differential
(°C)
9030-02
0-100
(%)
2,5
9030-03
50-300 2,5
Bulb length
(mm)
140
90
Weight
(kg)
0,23
0,23
Identical model but without setting knob or stem. Adjustment by screw driver.
P/N.
Range Differential*
(°C)
9030-08
0-100
(%)
2,5
Bulb length
L(mm)
Weight
(kg)
140 0,23
10
52 x 38
L
Liquid expansion type, copper bulb and capillary.
Single-pole double-throw contacts, 10 A at
230 VAC.
Accuracy ±1% of full scale.
80
P/N.
Range
(°C)
9030-07
110/550
BulbØ
(mm)
4
Bulb length
(mm)
120
Capillary length
(mm)
1470
Weight
(kg)
0,16
Capillary thermostat.
Single-pole double-throw contacts, breaking capacity 10 A at 250V.
Copper bulb, Ø 6 mm.
Copper capillary, length 1 m.
* % of full scale.
Website : http://www.vulcanic.com
P/N.
Range Differential Weight
(°C)
9030-01
0-70
(%) (kg)
4 0,15
E-mail : [email protected]
80 x 29 140
107
THERMOSTATS AND SAFETY
TEMPERATURE CUT OUTS
POSITIVE SAFETY TEMPERATURE CUT-OUTS WITH ADJUSTABLE THRESHOLD
Designed to protect water-heating installations against overheating, these temperature cut-outs are adjustable between 90° to 110°C and are manually reset.
They are fitted with a 1m long capillary and a
6,5x90 mm bulb.
Circuit is open if the sensor is broken.
Single-pole normally close contacts, breaking capacity 15A at 230V.
P/N.
Cut-out temp.
9030-31
90/110°C
Cut-out tolerance
+0°C/-6°C
Max.
bulb temp.
120°C
THREE PHASE SAFETY TEMPERATURE CUT-OUT THERMOSTAT
Liquid expansion type thermostat including a safety temperature cut-out function with manual reset.
Temperature range +15°C to +85°C.
Safety temperature pre-set to 110°C.
Triple-pole normally close contacts, breaking capacity 3x20A at 400V.
15
45
65
55
ENCLOSED ROD-TYPE THERMOSTATS
P/N.
9014-13
Range
(°C)
Thermostat +15/+85
Safety temp Fixed at 110°C
Simple to install and use, these box-mounted liquid-expansion thermostats are fixed to the tank (or pipe) and heated via the supplied copper thermowell.
IP40 box.
Copper probe, length 95mm.
Single-pole double-throw contacts, breaking capacity
15A at 250VAC, 10A at 400VAC.
Differential 6°K,
Accuracy ±3°C,
Max. working pressure: 10 bar.
P/N.
9030-11
9030-12
Range (°C) Max. bulb
(°C) temp.
10/90
40/120
120
150
BulbØ
(mm)
6
6
40
ENCLOSED ROD-TYPE POSITIVE SAFETY TEMPERATURE CUT-OUTS
These positive safety temperature cut-outs, (box mounted), with manual reset, are used to protect water heating systems against overheating.Circuit is open if the sensor is broken.
Simple to install and use, these box-mounted liquid-expansion thermostats are fixed to the tank (or pipe) and heated via the supplied copper thermowell.
IP40 box.
Copper probe, length 95mm.
Single-pole double-throw contacts, breaking capacity 15A at 250V, 10A at 400V
Differential 6°K, . Max. working pressure : 10 bar.
P/N.
9030-21
Cut-out temp.
100°C
Cut-out
Accuracy
+0°C/-6°C
Max.
bulb temp.
120°C
40
Bulb length Capillary length
(mm) (mm)
95
120
900
900
120
145
120
145
15 10
15 10
42
42
ENCLOSED THERMOSTATS AND POSITIVE SAFETY TEMPERATURE CUT-OUTS
Box containing a adjustable thermostat between 10°C to 90°C and a temperature cut-out, pre-set to 100°C, with manual reset.
Circuit is open if the sensor is broken.
Simple to install and use, these box-mounted liquid-expansion thermostats are fixed to the tank (or pipe) and heated via the supplied copper thermowell.
IP40 box.
Copper probe, length 95mm.
Thermostat : single-pole double-throw contacts, breaking capacity
15A at 250V, 10A at 400V.
Cut-out : normally close contact
Differential 6°K, Max. working pressure : 10 bar.
P/N.
9030-41
108
Website : http://www.vulcanic.com
Cut-out temp.
100°C
Cut-out tolerance
+0°C/-6°C
Max.
bulb temp.
120°C
80
E-mail : [email protected]
95
120
15 10 41
THERMOSTATS AND SAFETY
TEMPERATURE CUT OUTS
ENCLOSED THERMOSTATS
Liquid expansion type, copper bulb and capillary.
Double-pole double throw contacts, 16A at 400VAC.
Accuracy ±1% of full scale.
Differential 2,5% of full scale.
Adjusting knob accessible by removal of the cover.
P/N.
Range Bulb Ø
(°C)
9019-02
0-100
9019-03
50-200
9019-01
0-300
(mm)
8
5
5
Bulb length
(mm)
100
150
100
152 x 119
Capillary length
(mm)
1500
1500
1500
Weight
(kg)
2
2
2
Protected enclosed models, with double-poles double-throw switch and heating indicator light.
Voltage 230V 1P (3500W max.).
Optional 230V 3P supply (6000W max.).
P/N.
Range Bulb Ø
(°C)
9014-06
0-100
(mm)
8
9014-08
50-200 5
9014-09
0-300 5
Bulb length
(mm)
100
150
100
152 x 119
Capillary length
(mm)
1500
1500
1500
Weight
(kg)
1
1
1
THERMOSTATS FOR HEATING TAPES
Liquid expansion type thermostat for heating cables, in an IP 55 box fitted with fixing lugs on the insulating cover, with copper capillary.
Single-pole double-throw open contact, 16A at
400VAC. Gland : ISO 16 BIS and ISO 20 BIS
120 x 150
Ø
P/N.
Range
(°C)
9014-11
+30 +110
9014-12
-20 +30
Ø
(mm)
8
8
B Capillary lengthWeight
(mm) (mm) (kg)
90
143
1000
1000
2
2
P/N.
Range
(°C)
9014-31
+30 +110
9014-32
-20 +30
Spare thermostats:
Ø B Capillary lengthWeight
(mm) (mm) (mm) (kg)
8
8
90
143
1000
1000
2
2
ATEX/IECEX AMBIENT AIR THERMOSTAT «GAS AND DUST» - Ex de - IP65
These ATEX thermostats are certified for zone 1 with an ambient temperature from -40°C up to 40°C
(T6) or -40°C à +50°C (T4).
Protection: Ex de IIC T6 (T3 on request)
Junction box: IP 65
Dimensions: 122x120x90 mm
Breaking capacity: 10A/230VAC
Atex marking:
II 2 G Ex d e IIC T6 Gb or II 2 G Ex d e IIC T4 Gb for hazardous atmospheres and II 2 D Ex tb IIIC T85° Db et II 2 D Ex IIC T130 Db for explosive ambient with conductive dust.
Certificate:
EPS 11 ATEX 1 354
Ambiance
P/N.
Range
(°C)
Ø
Contact/surface
(mm)
6023-02
-20/+40 (T6) 70
Type Weight
(kg)
Ambient 0,6
6023-03
0/+50 (T6) 1000 Contact/surface 0,6
6023-04
0/+120 (T4) 1000 Contact/surface 0,6
EXTRA-LONG THERMOSTATS
Ø
Extra-long steam pressure thermostat in a stainless steel thermowell, with IP 55 cover.
Double-pole double-throw contacts, breaking capacity
16A at 400VAC.
Specially designed for type 4910 suction filter heaters, see immersion heater section
Accuracy ± 3% of full scale.
Supplied with a fixing gland.
12
L Weight
P/N.
Range Ø
(°C) (mm) (mm) (kg)
9010-01
0-300 3000 3
85 L
Note : Cutting to length L can be done within a short delivery time to suit the exactly.
dimensions of your tank
ROD TYPE THERMOSTATS
Liquid expansion type thermostat with a 6mm Ø probe in a removable stainless steel thermowell, with an IP 54 cover.
Differential 2,5% of full scale.
Double-pole double-throw contacts, 10A at 230V.
I
To install these thermostats you need only a 1/2” BSP threaded hole in the recipient tank. The sealable cover is fixed to the thermowell by a retaining screw, and the bulb can easily be removed.
Website : http://www.vulcanic.com
P/N.
Range
(°C)
9008-11 0-100
9008-12
0-150
9008-13 50-300
J
66 B
ØP B Weight Fig.
(mm) (mm) (kg)
8
8
8
19
19
84
0,56
0,56
0,76
I
I
J
E-mail : [email protected]
230
109
THERMOSTATS AND SAFETY
TEMPERATURE CUT OUTS
AMBIENT AIR THERMOSTATS
Simple model designed for temperature control in rooms or air-conditioned enclosures. Normally close contact, breaking capacity 10A at 250VAC. Differential
0,6°C.
Suitable for outdoor use, for frost protection of water tanks, pipes, pools... Sealable IP 55 cover. Normally close contact, breaking capacity 10A at 250VAC.
Differential 3°C.
55
7
31
SAFETY CUT-OUTS WITH ADJUSTABLE THRESHOLD
Temperature limiter, liquid expansion type with capillary.
Single-pole double-throw contacts, breaking capacity
16A at 400VAC. Manual reset. Stainless steel capillary, length1 m and stainless steel bulb, diameter 6 mm.
10 52 x 38
71
122
L
P/N.
9014-20
P/N.
9014-23
P/N.
9030-05
9030-06
PRE-SET SAFETY TEMPERATURE LIMITERS
Temperature limiter, bimetallic expansion type with automatic reset, for air temperature alarms. Normally close contact, breaking capacity 10A at 250VAC.
Differential 12°C.
Temperature limiter, positive safety steam pressure type, with automatic or manual reset.
Capillary Ø 1,9 mm, length 1 m.
Normally close contact, breaking capacity 16A at
250VAC. Differential 12°C.
6
5
P/N.
53691-01
9009-01
P/N.
54229-01
53710-01
Range
(°C)
5/30
Weight
(kg)
0,12
Range
(°C)
-20 / +30
Weight
(kg)
0,41
Range
(°C)
+50 +300
+20 +500
Bulb Weight
L (mm) (kg)
85 0,15
300 0,15
Cut-out temp.
90°C
110°C
Cut-out temp.
90°C
90°C
Weight
(kg)
0,01
0,01
Reset auto.
manu.
Weight
(kg)
0,05
0,05
TIMERS
This timer allows two electrical appliances to be switched on and off independently according to a daily and weekly cycle.
42 switching orders can be programmed for any time over a maximum period of a week.
Minimum programming interval : 1 minute.
Digital display giving hour, working state and programming.
P/N.
9025-12
Voltage
(V)
230V 50 Hz
Weight
(kg)
0,2
26 17 15
Quick summer/winter time changeover. Backup in case of power cuts : 150 hours max.
double throw open contacts : 16A at 250VAC
Resistive load.
THERMO HYGROMETER
Humidity transmitter 40 HRG for air duct heater, robust design, measures the relative humidity and provides information through an output signal of 4/20 mA with 2 wires.
HRG 40 is suitable for use in harsh environments (saline atmosphere and nitric acids, sulfuric, hydrochloric up to 75000 ppm). Max operating Humidity 93%
Digital measurement (sensor included) ensures excellent repeatability and excellent performance characteristics
• Cast aluminium box with epoxy coating with sealing gland.
• Closing by clip or screw closure (IP 54 or 65)
• Stainless steel 316 dipping tube (Ø = 13,5mm)
• Pressure holding: 2 bars.
• Humidity hystereis :
+
/- 1,5%
• Supply voltage 9 to 36 Vdc by 2 wires with protection against reverse polarity.
• Possibility to unplug the sensitive element
• Version with display is available on request (LCD 4 digits- 10000 points resolution)
P/N.
Max
Temp.
30746-01
60 °C
30746-02
60 °C
30746-01
60 °C
Screw plug sliding
1/2” BSPP
1/2” BSPT
1/2” NPT
110
Website : http://www.vulcanic.com
E-mail : [email protected]
ELECTRO-MECHANICAL
THERMOSTATS
ELECTRO-MECHANICAL THERMOSTATS WITH FIXING FLANGE
¯ V ¯ T
These thermostats can easily be fixed to ventilation ducts and oven walls to monitor air and gas temperatures.
Max. pressure : 100 mm WC
Breaking capacity on resistive load :
- 5/8” models:
10 A at 115 VCA, 5A at 230 VCA, 2 A at 115 VCC.
- 1/2” models:
5 A at 115 VCA, 3 A at 230 VCA, 1 A at 115 VCC.
- 1/4” models:
1A at 115 VCA
Not pre-set
¯ D
P
Adjusting screw
E
P/N
Ø A Temp.
Contact P h E
Range
Ø D Ø T Ø V Model
(mm) (mm) (mm) (mm) (mm) (mm)
8310-00
5/8” -70/+315°C NC 84,1 27 1,6 44,5 31,8 4 Standard
8320-00
5/8” -70/+315°C NO 84,1 27 1,6 44,5 31,8 4 Standard
8330-00
1/2” -70/+315°C NC 58,7 23,9 1,6 44,5 31,8 4 Standard
8340-00
1/2” -70/+315°C NO 58,7 23,9 1,6 44,5 31,8 4 Standard
To order a pre-set thermostat
state type P/N. followed by the required temperature.
Example : Type 8311 pre-set to130°C.
h
Type
8311
8321
8331
8341
ELECTRO-MECHANICAL THERMOSTATS IN IP65 SEALED BOX - 1 OR 2 GLANDS
These thermostats are ideally suited to applications involving liquids, solids or gases where the
100 E
P measuring side and the connection side have to be sealed.
Max. pressure : 20 bar.
Breaking capacity on resistive load :
¯ F
- 5/8” models:
10 A at 115 VCA, 5A at 230 VCA, 2 A at 115 VCC.
- 1/2” models:
5 A at 115 VCA, 3 A at 230 VCA, 1 A at 115 VCC.
Aluminium alloy box with N°16 gland for cables of
Not pre-set
Models with only one gland
P/N.
8350-00
Ø A Temp.
Contact P
Range
E
(mm) (mm)
Ø F H Model
(mm)
5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard
8360-00
5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard
Type
8351
8361
min.Ø 10 mm, max.Ø 15 mm.
Closure by captive screw.
Options :
Epoxy-coated box.
Protective resistance.
The 2nd gland allows series or parallel connection of several thermostats.
Not pre-set
Models with 2 glands
P/N.
8410-00
Ø A Temp.
Contact P range
E
(mm) (mm)
Ø F H Model
(mm)
5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard
8420-00
5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard
To order a pre-set thermostat
state type P/N. followed by the required temperature.
Example : Type 8351 pre-set to130°C.
Type
8411
8421
ELECTRO-MECHANICAL THERMOSTATS - Ex d - IP65 - 1 or 2 GLANDS
97
These thermostats are ideally suited for use in hazardous atmospheres, gas or liquids.
H over flats
¯ F
E
H sur plats
P Marking : .II 2 G Ex d IIC T1 to T6 .
Breaking capacity on resistive load :
- 5/8” models:
10 A at 115 VCA, 5A at 230 VCA, 2 A at 115 VCC.
- 1/2” models:
5 A at 115 VCA, 3 A at 230 VCA, 1 A at 115 VCC.
Aluminium alloy box with integral ADF gland for cables of min.Ø 10 mm, max.Ø 19 mm.
Option :
Epoxy-coated box.
Earth terminal.
Protective resistance.
Certificate LCIE 03 ATEX 6339
Usable in hazardous areas (ambient temperature mini -20°C, relative humidity 95 % maximum).
ATEX :
CE 0081 II 2 G Ex d IIC T1 to T6
Models with only one gland
Not pre-set
P/N.
Ø A Temp.
Contact P range
E
(mm) (mm)
Ø F H Model
(mm)
8450-00
5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard
8460-00
5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard
Not pre-set
Models with 2 glands
P/N.
Ø A Temp.
Contact P range
E
(mm) (mm)
Ø F H Model
(mm)
8452-00
5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard
8462-00
5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard
To order a pre-set thermostat state
type P/N. followed by the required temperature.
Example : Type 8453 pre-set to130°C.
Type
8451
8461
Type
8453
8463
Website : http://www.vulcanic.com
E-mail : [email protected]
111
SELECTING A TEMPERATURE SENSOR
A temperature sensor is generally a small diameter cylinder (between 0.5 and 8 mm), varying in length (between 50 mm and several meters), rigid or deformable and immersed in the media to be measured : solid, liquid or gas. The choice depends on the following criteria: temperature range, precision, response time, media to be measured, overall dimensions, pressure, corrosion, attachment and connection.
The NTC technology (thermistor) is used predominaintly for domestic applications based on the ambient temperature
(-80° to 150°C).
The PTC technology (PT 100) is suited to industrial applications between -50°C and 500°C, in the absence of excessive vibration.
The thermocouple technology allows very short response times and high temperatures but with a lower precision
(+/- 2°C on average).
The electrical connection of the sensors is made either using flexible cables or connectors, or on a terminal block inside a small standardised metal case referred to as the “probe head”. When the cable is particularly long, it is advisable to use a 4/20 mA measurement converter installed in the probe head.
Some connection devices are ATEX certified in the “d”, “e” or “ia” protection modes in a G (gas) or D (dust) environment.
The fastening of a sensor is done by a welded or swaged coupling, a sliding flange or by a bracket integrated in a case.
The use of a thermowell allows easy replacement of the sensor, its use in particularly corrosive environments and better resistance to high-pressure levels.
The mineral insulated cables are deformable. Generally long, they can be shrunk at the ends to benefit from a better response time.
PTC TECHNOLOGY ( PT 100 )
A PT 100 probe is a resistor whose value in ohm (
Ω
) increases in proportion to the temperature (100
Ω at 0°C).
T¡C
PT 100 Probe
Ro compensation conductor
R = Proportional to the
Temperature ¡C
The resistance measurement is carried out by the current circulation generated by a measuring device or a regulator, through copper interconnecting wires.
The compensation for the interconnection conductor resistance is obtained by an artifice which consists in connecting a third wire
(industrial applications) or even a fourth wire (laboratory applications).
The colours of the wires (white and red), the resistance variation and the precision class are defined in EN 60751 standard:
Class A (1/2 class B ) : +/- (0.15°C + 0.0025.t) t = temperature measured in °C.
Class B : +/- (0.3°C + 0.005.t) 1/10 class B : (0.03°C + 0.0005.t)
Support ceramical sheath
Platinium leads
Platinium spring
The sensitive element is inserted into a rigid sheath having a minimum diameter of 3 mm and a minimum length of 30 mm, and then extended by wires, a flexible cable or a cable with a mineral insulator.
The customary diameters of the rigid sheaths for probes are 4, 5, 6 and 8 mm.
The customary diameters of deformable probes consisting of cables with mineral insulators are 3, 4, 5 and 6 mm.
Metallic protection sheaths are generally of AISI 316L/ DIN 1.4404 stainless steel when immersed in a fluid and AISI 304 L / DIN 1.4306 stainless steel when inserted into a thermometer well.
The response time of a probe depends on its diameter (approximately 4 sec in water for 3 mm diameter and 11 sec for 8 mm diameter).
The interconnection cables (one white conductor and two red conductors) provide a way of connecting the probes to a measuring or regulating device.
Considering the low level of the transmitted signal, it is preferable to use shielded cables.
112 Website : http://www.vulcanic.com
E-mail : [email protected]
THERMOCOUPLE
SELECTING A TEMPERATURE SENSOR
A thermocouple is a soldered joint between 2 wires of different metals (known as "hot soldering") across the terminals of which an electrical voltage is generated proportional to the measured temperature.
Hot junction
T¡C conductor A
Connection
Head conductor B
Cold
Junction mv (e.m.f) proportional to the temperature
¡C
Analysis of this signal must be carried out by instrumentation and suitable interconnection wires compensating for the errors caused by the nature and temperature of the different connecting parts.
For each type of thermocouple, the metal forming the conductors, the colour of the wires, the electromotive force and the precision class are defined by standards EN 60584-1 and EN 60584-2, of which the main types are:
Code Nominal scale
-40°C to +750°C
-40°C to +1200°C
-40°C to +1200°C
0°C to 1600°C
0°C to 1600°C
-40°C to 350°C
Polarity Colour
Fe +
Black
Cst -
White
NiCr +--
Green
NiAl -White
NiCr +--
Pink
Nis --
Pt +
White
Orange
PtRh13 White
Pt +
Orange
PtRh10 + White
Cu +
Brown
Cst White
Precision
Class 1 Class 2
± 1,5°C ± 2,5°C or ± -0,004.t
or ± -0,0075.t °C
± 1,5°C ± 2,5°C or ± 0,004.t
± 1,5°C or ± 0,004.t
o ± 0,0075.t °C
± 1,5°C or ± 0,0075.t °C
± 1°C ± 1,5°C or ± 0,0015.t
or ± 0,0025.t °C
± 1°C ± 1,5°C or ± 0,0015.t
± 0,0025.t °C
± 0,5°C ± 1°C or ± 0,004.t°C± 0,0075.t °C
There are several thermocouple technologies:
- Bare wires, if necessary protected by insulating beads and inserted into a rigid tube with customary diameters of:
3 or 4 or 5 or 6 mm.
- Mineral insulated cables are defined by standard
EN 61515 with customary diameters of: 0.5 , 1, 2, 3, 4.5,
6 or 8 mm.
When the installation is by the measuring device or the regulator, the hot soldered joint can be connected to ground to reduce the sensor response time.
Mineral insulated
Hot Junction Ungrounded
Thermocouple
HOT JUNCTION
Metallic protection
GROUNDED
Metallic protection sheaths are generally of AISI 316L/ Din 1.4404 stainless steel for type J and of Inconel 600 for type K
(when immersed in a fluid) or AISI 304 L/ Din 1.4306 stainless steel (when inserted into a thermometer well).
The response time of a thermocouple depends on its diameter (approximately 0.05 sec in water for 0.5 mm diameter and
5 sec for 8 mm diameter). Divide these values by two when the hot soldered joint is connected to ground.The extension cables
(conductors of the same type as those of the couple) or compensation cables (conductors of different types from those of the couple) are governed by standard IEC 584-3. They are indispensable for connecting thermocouples to a measuring or regulating device. Considering the low level of the transmitted signal (a few mV), it is preferable to use shielded cables.
Compensated connectors are necessary for the connection of these cables.
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E-mail : [email protected]
113
PT100 SENSORS WITH PVC CABLE
PT 100 ohm at 0°C class B sensing element, inside a 316L stainless steel sheath, with sealed end and 3 wire PVC insulated cable with connection thimbles, with or without shielding.
Temperature range : - 30 to + 90°C.
65
Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 5 or 6 mm, total sheath length from 50 up to 1000 mm, other cable length, other types of electrical connections, 4 wires circuit.
B
PT 100 SENSORS
L
¯ D
P/N.
31030-09
31030-10
31030-11
31030-12
31030-13
31030-02
31030-04
31030-05
31030-06
Ø D braid.
L B Weight
(mm) sheath (mm) (mm) (kg)
5 without 50 5000 0,04
6
6
5 without 100 5000 0,08
5 without 150 5000 0,12
6 with with with
50
100
150
5000
5000
5000
0,04
0,08
0,12
6
6
6 with 250 5000 0,18 with 300 5000 0,24 with 550 5000 0,321
PT100 SENSORS WITH FEP SHIELDED CABLE
PT 100 ohm at 0°C class B sensing element, inside a AISI 316L/ Din 1.4404 stainless steel sheath, with sealed end and 3 wires FEP insulated cable with connection thimbles and shielding.
Temperature range : - 60 to + 200°C.
Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 5 or 6 mm total sheath length from 50 up to 1000 mm, other cable length, other types of electrical connections,
4 wires circuit.
65 B L
VVVV
¯ D
P/N.
31035-11
31035-14
31035-15
31035-12
31035-13
Ø D
(mm)
6
6
6
6
6
L B
(mm) (mm)
30 5000
50
100
150
300
5000
5000
5000
5000
Weight
(kg)
0,03
0,04
0,1
0,15
0,28
FLEXIBLE MINERAL INSULATED PT100 SENSORS WITH PVC SHIELDED CABLE
PT 100 ohm at 0°C class B sensing element, inside a 316L flexible stainless steel sheath, with sealed end and 3 wires PVC insulated cable with connection thimbles and shielding. A coiled spring protects the lead wires against sharp bends in the transition area.
Temperature range : - 50 to + 500°C (element).
- 30 to + 90°C (cable)
Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 4,5 or 6 mm, total sheath length from 100 up to
5000 mm, other cable length, other types of electrical connections, 4 wires circuit, adjustable compression fitting type 31271.
65
90°C max.
B
30
60
500°C max.
L
P/N.
Ø D
(mm)
31048-01
4,5
31048-02
4,5
31048-03
4,5
31048-04
4,5
31048-05
4,5
L B
(mm) (mm)
150
250
350
5000
5000
5000
500
1000
5000
5000
Weight
(kg)
0,13
0,17
0,27
0,34
0,61
PT100 SENSORS WITH HIGH TEMPERATURE CABLE
PT 100 ohm at 0°C class B sensing element, inside a AISI
316L/Din 4404 no flexible stainless steel sheath, with sealed end and 3 wires fibreglass insulated cable (350°C maxi) with connection thimbles and metallic overbraid. A coiled spring protects the lead wires against sharp bends in the transition area.
Temperature range : - 50 to +500°C .
Other manufacturing capabilities : accuracy from class A up to 1/10 class B, diameter 4,5 or 6 mm, total sheath length from 100 up to 5000 mm, other cable length, other types of electrical connections, 4 wire circuit, adjustable compression fitting type 31271.
65
135°C max.
B
350°C max.
15 15 50
L
500°C max.
P/N.
31032-03
31032-01
31032-04
31032-05
31032-02
31032-06
31032-07
6
6
6
6
Ø D
(mm)
4,5
4,5
4,5
150
250
300
550
L B
(mm) (mm)
100
200
300
2500
2500
2500
2500
2500
2500
2500
Weight
(kg)
0,09
0,15
0,26
0,10
0,18
0,20
0,35
114 Website : http://www.vulcanic.com
E-mail : [email protected]
PT 100 SENSORS
PT100 SENSORS WITH IP66 HEAD
PT 100 ohm at 0°C class B sensing element, inside a AISI
316L/Din 1.4404 stainless steel sheath - Ø 9 mm thickness 1 mm.
Temperature range : - 50 to + 500°C (sensor).
Threaded fitting below the head (DAN-V) in Epoxy coated alloy, hinged cover fixed by screws (IP66) .Sealing gland for leads
(8mm) is provided
B L
P/N.
Ø D
31117-01 3/8”BSPT 0
B L
(mm) (mm) (mm)
100
31117-02 1/2”BSPP 0
31117-03 1/2”BSPP 0
31117-04 1/2”BSPP 145
31117-05 1/2”BSPP 145
31117-06 3/8”BSPT 145
100
250
100
250
100
Weigh
(kg)
0,1
0,1
0,2
0,2
0,3
0,1
PT100 SENSORS WITH IP54 HEAD AND FLANGE FITTING
PT 100 ohm at 0°C class B sensing element, inside a AISI
316L/Din 1.4404 stainless steel sheath - Ø 6 mm the lectrical connection is done by a 3 poles terminal block inside an IP54 aluminium head, epoxy painted.
Temperature range : - 50 to + 500°C (sensor).
Fitting by Flange stainless steel sliding.
P/N.
31118-01
31118-02
Ø D L Weigh
(mm) (mm) (kg)
6
6
250
500
0,1
0,15
PT100 SENSORS WITH MINIATURE IP54 ALUMINIUM HEAD
PT 100 ohm at 0°C class B sensing element, inside a AISI
316L/Din 1.4404 stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP54 miniature aluminium head, epoxy painted, with compression gland ISO 16. Supplied with or without a 1/2” BSPT threaded fitting, welded below the head.
Temperature range : - 50 to + 500°C (sensor)
- 50 to + 80°C (box)
Other manufacturing capabilities : accuracy from class A up to
1/10 class B ,diameter 5 or 6 mm, total sheath length from 50 up to 1000 mm, 4 wires circuit, fastening by sliding flange.
IP
5
3
60
IP54
L
Ø D
P/N.
ØD L Connector Weight
(mm) (mm) (kg)
31042-08
6 100 without 0,1
31042-01 6 100 with 0,16
31042-04
6 150 without 0,11
31042-09
6 150 with 0,2
31042-02 6
200 without 0,13
31042-10
6 200 with 0,24
31042-05
6 250 without 0,16
FLEXIBLE MINERAL INSULATED PT100 SENSORS WITH IP65 ALUMINIUM HEAD
Single PT sensor, 100 ohm at 0°C, class B, in a flexible stainless steel sheath with sealed end and 3 terminals in a miniature box (80°C max.) with a
ISO 16 gland.
Temperature range : - 50 to + 500°C (element)
- 10 to + 80°C (head)
Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 4,5 or 6 mm, total sheath length from 100 up to 5000 mm, 4 wires circuit, fastening by compression fitting type 31271. or mounting flange.
60
IP
53
IP65
L1
L2 rigide
¯ D
P/N.
31023-07
31023-08
31023-09
31023-10
31023-11
31023-12
D
(mm)
4,5
4,5
4,5
6
6
6
L1
(mm)
100
200
300
300
400
500
L2
(mm)
30
30
30
30
30
30
Weight
(kg)
0,08
0,12
0,17
0,25
0,30
0,35
FLEXIBLE MINERAL INSULATED PT100 SENSORS WITH IP65 ALUMINIUM HEAD
PT 100 ohm at 0°C class B sensing element, inside a AISI 316L/
Din 1.4404 flexible stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP 65 aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm.
Temperature range : - 50 to + 500°C (element)
- 10 to + 80°C (head)
Other manufacturing capabilities : accuracy from class A up to
1/10 class B ,diameter 4,5 or 6 mm, total sheath length from
100 up to 5000 mm, 4 wires circuit, fastening by compression fitting type 31721, 4/20 mA transmitter installed inside the head.
92 L1
IP65
L2 rigide
Ø D
P/N.
31022-01
31022-02
31022-03
31022-04
31022-05
31022-06
4,5
4,5
4,5
4,5
Ø D
(mm)
4,5
4,5
L1
(mm)
150
200
300
350
500
550
L2
(mm)
30
30
30
30
30
30
Weight
(kg)
0,12
0,16
0,24
0,30
0,34
0,36
Website : http://www.vulcanic.com
E-mail : [email protected]
115
PT 100 SENSORS
PT 100 SENSORS WITH IP65 OFFSET ALUMINIUM HEAD
PT 100 ohm at 0°C class B sensing element, inside a AISI 304L /Din 1.4306 stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP 65 offset aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm. Spring loaded terminals, with a 8 mm clearance (the L dimension is corresponding to the half compression of the spring) Offset AISI316 L /Din 1.4404 nipple 1/2’’
NPT threaded fitting
Temperature range : - 50 to + 500°C (element)
- 50 to + 80°C (head)
Other manufacturing capabilities : accuracy from class A up to 1/10 class B, total sheath length from 50 up to 1000 mm, offset nipple length 58 or 108 mm, 4 wires circuit, possible fixing nipple union, ATEX approval Ex ia or Ex e, 4/20 mA transmitter installed inside the head.
Ø 1/2" NPT
1/2" sleeve sch 40 in 316L stainless steel
P/N.
31045-01
31045-02
31045-03
31045-04
31045-05
31045-06
Ø D
(mm)
4,5
4,5
4,5
6
6
6
FLEXIBLE PT 100 SENSORS WITH IP65 STAINLESS STEEL HEAD
PT 100 ohm at 0°C class B sensing element, inside a flexible AISI 316L/Din 1.4404
stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP
65 stainless steel AISI 316L/Din 1.4404 head, epoxy painted, with compression gland for cable dia 4 up to 15 mm.
1/2’’ NPT threaded fitting welded below the head
Temperature range : - 50 to + 500°C (element)
- 50 to + 80°C (head)
90 L1
L2 rigide
1/2" NPT
Raccord 1/2" NPT connection
Ø D
Other manufacturing capabilities : accuracy from class A up to 1/10 class B , diameter
6 mm, total sheath length from 100 up to 5000 mm, 4 wire circuits, 4/20 mA transmitter installed inside the head.
P/N.
31043-10
31043-11
31043-12
31043-13
Ø D
(mm)
6
6
6
6
L1
(mm)
100
200
300
400
FLEXIBLE PT 100 SENSORS WITH ATEX HEAD - Ex d - IP65
PT 100 ohm at 0°C class B sensing element, inside a flexible AISI 316L/Din1.4404
stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP
65 EXPLOSION PROOF head with a compression gland for cable dia 8 mm.
1/2’’ NPT threaded fitting welded below the head.
temperature range: - 50 to + 500°C (element)
- 20 to + 80°C (head)
Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum) .
Certificate:
LCIE 02 ATEX 6097X
some precautions must be taken for using this device.
Consult us or read the instruction manual
Other manufacturing capabilities : accuracy from class A up to 1/10 class B, diameter 6 mm,total sheath length from 100 up to 1000 mm, 4 wire circuits,
4/20 mA transmitter installed inside the head.
L
Fixation 1/2"Npt
104 mm
P/N.
31043-15
31043-16
31043-17
31043-18
31043-19
31043-20
PT 100 SENSORS
WITH ATEX HEAD - Ex d - IP65
PT 100 ohm at 0°C class B sensing element, inside a AISI 304L/
Din 1.4306 stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP 65 offset EXPLOSION PROOF head with compression gland for cable dia 8 mm. Spring loaded terminals, with a 8 mm clearance
(the L dimension is corresponding to the half compression of the spring)
Offset AISI316 L/Din 1.4406 nipple 1/2’’ NPT threaded fitting
Temperature range : - 50 to + 500°C (element)
- 20 to + 80°C (head)
Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum).
Certificate: LCIE 02 ATEX 6097X some precautions must be taken for using this device. Consult us or read the instruction manual
Other manufacturing capabilities : accuracy from class A up to 1/10 class B, total sheath length from 50 up to 1000 mm, offset nipple of 58 or 108 mm, 4 wires circuit, fastening nipple union, 4/20 mA.
116 Website : http://www.vulcanic.com
L
Fixation 1/2"Npt
P/N.
31045-07
31045-08
31045-09
31045-10
31045-11
31045-12
E
Ø D
(mm)
4,5
4,5
4,5
6
6
6
104 mm
L1
(mm)
100
200
300
100
200
300
Options : transmitter installed inside the head.
E-mail : [email protected]
Ø D
(mm)
6
6
6
6
6
6
L2
(mm)
108
108
108
108
108
108
L1
(mm)
100
150
200
250
300
400
L1
(mm)
100
200
300
100
200
300
TEMPERATURE PROBES
FLEXIBLE PT 100 SENSORS
WITH ATEX HEAD - Ex d - IP65
PT 100 ohm at 0°C class B sensing element, inside a flexible AISI 316L/ Din 1.4404 stainless steel sheath. Electrical connection by a 3 poles terminal block inside a miniature
EXPLOSION PROOF head IP 65 marking II 2 G Ex d IIC T6, with compression gland for cable dia 6 up to 9 mm. :
Temperature range : -50 to + 500°C (element)
- 20 to + 80°C (head)
Other manufacturing capabilities : accuracy from class A up to 1/10 class B diameter 4,5 or 6 mm, total sheath length from 100 up to 5000 mm, 4 wires circuit, fastening by compression fitting type 31721.
P/N.
31026-01
31026-06
31026-07
31026-08
Ø D
(mm)
4,5
4,5
6
6
L
(mm)
200
300
300
400
Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum) .
Certificate:
LCIE 02 ATEX 6097X
some precautions must be taken for using this device. Consult us or read the instruction manual
PT 100 SENSORS WITH PTFE SHEATH AND FEP LEADS
PT 100 ohm at 0°C class B sensing element, inside a PTFE sheath, with sealed end and 3 wires FEP insulated leads with connection thimbles. Supplied with 3 terminals for electrical connection on 2,5 mm2 wires.
Special design to be used with PTFE heating panel (see immersion heaters section).
P/N.
26216-01
65 8000
PT 100 SENSORS FOR SKIN TEMPERATURE MEASUREMENT
PT 100 ohm at 0°C class B sensing element, inside a AISI
P/N.
Max.
temp.
31180-01
200°C
316L/Din 1.4404 stainless steel sheath, flattened to measure
31180-02
200°C the skin temperature of hoses, with sealed end and 3 wires
31180-03
200°C
PFE insulated cable with connection thimbles and shielding.
65
6 B
Max.
temp.
105°C
Ø 12
RING LUG PROBES
Mainly intended for the measure of surfaces temperature on machine contact or thermic dissipators. Sensing element mounted in a teminal ring lug connector
Insulated coductors teflon/teflon cable length 1m.
2 Cables for TC or 3 conductive isolated wires for RTD 100
15
Ø 9,6
Weight
(kg)
0,10
Ø 5
30
B
(mm)
1000
3000
5000
Weight
(kg)
0,2
0,4
0,7
50
35
Ø 4
REF.
Probet Ø D Rqnge
(mm) (°C)
31711-05
PT100 sensor 10,2 -50/+200
31711-02 Thermocouple K
5 -50/+280
Ø D
On request :
Others fixing diameter
Available for Atex areas (dust or gas)
SCREW PLUG PT100 SENSORS
Compact probe for direct screwing in the part to measure.
PT 100 ohm at 0°C class B sensing element inside a AISI
316 L/Din 1.4404 screw. 3 wires PTFE insulated cable with connection thimbles.
Temperature range : - 80 to + 200°C
P/N.
Ø D
31109-01
1/4”-20 UNF
31109-02
M8 ISO
31109-03
M10 ISO
Length threaded
(mm)
11
16
16
ROOM AND OUTSIDE AMBIENT AIR TEMPERATURE PT 100 SENSORS
Room sensor :
P/N. 31055-01
PT 100 ohm at 0°C class B sensing element inside a holed plastic box to IP 20, for wall mounting.
Temperature range : - 40 to + 85°C
Electrical connection by a 2, 3 or 4 poles terminal block through the bulkhead.
Outside ambient sensor :
P/N. 31055-02
PT 100 ohm at 0°C class B sensing element inside a plastic box to IP 65, for wall mounting.
Temperature range : - 50 to + 100°C
Electrical connection by a 2, 3 or 4 poles terminal bloc, with compression gland..
Website : http://www.vulcanic.com
E-mail : [email protected]
117
PT 100 SENSORS
LAMINAR PLATINUM PROBES 7,6 MMX7,6 MM
Sensing element Pt 100
Ω
, Class B.
AWG 28 wire outputs Teflon lined
One adhesive side for attachment.
Thickness : 0,5 mm on element - 0,7 mm on wires.
Options on request :
• Without adhesive (-200°C / +200°C).
• Wire length > 1000 mm.
7,6 1000
P/N.
Sensor Accuracy. Nr of wires
Isolator Time constant
Temperature range
31132-51 •
Pt 100
Ω to 0°C ±0,12
Ω
3 Polymide insulated + Alu face 0,15 s -20/+177°C*
31132-52 •
Pt 100
Ω to 0°C ±0,12
Ω
4 Polymide insulated + Alu face 0,15 s -20/+177°C*
31132-53 •
Pt 100
Ω to 0°C ±0,12
Ω
2 Polymide insulated + Alu face 0,15 s -20/+177°C*
* For assembly without adhesive, operating temperature range : -200°C/+200°C
LAMINAR PLATINUM PROBES 5 MM X 15 MM
Sensing element Pt 100
Ω or Pt 1000
Ω
AWG 26 wire outputs Teflon lined
One adhesive side for attachment.
Thickness : 2 mm
Options on request :
• Without adhesive (-50°C / +200°C).
• Wire length > 1000 mm.
15
P/N.
Sensor Accuracy. Nr of wires
31132-01 •
Pt 100
Ω to 0°C ±0,12
Ω
3
31132-02 •
Pt 100 Ω to 0°C ±0,12 Ω 4
Isolator
Polymide insulated
Polymide insulated
* For assembly without adhesive, operating temperature : -50°C/+200°C
1000
Time constant
1 s
1 s
Temperature range
-20/+177°C*
-20/+177°C**
MINIATURE FLANGED PLATINUM PROBES Ø 4,8 X 6,4 MM
Sensing element: PT 100 ohm at 0°C Class B
Vessel of tinned light alloy
Output by insulated wire with PTFE length 900 mm
These probes can be used whenever space is at a premium.
Other possibilities on request
Wire outputs without shielding braid
Copper probes 100 ohm
Nickel probes 120 ohm
Miniature sensors equipped with an antifriction end.
In this case, the load temperatures become:
Resistance probe: -50/+260°C
Wire outputs: without shielding braid
Wire length >900 mm
P/N.
Captor
Recommended installation:
Use spring P/N 31123-99 and clip
P/N 31123-98 or P/N 31123-97 to retain the miniature flanged probe in its hole
Probes
Spring
Clip range
1000
Accuracy.
Probe Temperature Nr
¯ 4,8
6,4 lead of lead mm 2
31123-04 • Platinum 100
Ω to 0°C ±0,12
Ω
Simple -50/+150°C 1 x 3
31123-09 • Platinum 100
Ω to 0°C ±0,12 Ω Double -50/+150°C 2 x 3
Section
0,227
0,089
0,8
¯ 6,4
Time constant
4 s
4 s
Friction-proof coat
Crankshaft bearing
Connection wire
Preblowing = 7,92 ±0,02
FASTENING ACCESSORIES
Spring P/N 31123-99
- Stainless steel
- Compressed length: 5.6 mm
Clip P/N: 31123-98 for single or double sensors with Teflon wire
- Anticorrosion-treated carbon steel
- To be used for drilling diameter: 7.92 + 0.2 m
Clip P/N: 31123-97 for single or double sensors with Teflon wires + shielding braid
- Anticorrosion treated carbon steel
- To be used on drilling diameter: 7.92 + 0.2 m
13
0,25 0,25
Ø 5 x 6,1
Website : http://www.vulcanic.com
118 E-mail : [email protected]
THERMOCOUPLES
THERMOCOUPLES WITH HIGH TEMPERATURE EXTENSION CABLE
Class 2 thermocouples with ungrounded hot junctions, inside
316 L stainless steel sheath, with sealed end and 2 wires high temperature cable with metallic overbraid and connection thimbles
Maximum operation temperature : 350°C.
Other manufacturing capabilities : accuracy class 1, total sheath length from 50 up to 1000 mm, other cable length, bended sensor, possible fixing by compression fitting or mounting flange, other thermocouple type R, S, T...
65 B
200°C maxi
L
Ø D
P/N. J type P/N. K type
Ø D L B Weight
(mm) (mm) (mm) (kg)
31066-01 • 31066-11
4,5 50 2500 0,05
31066-03 • 31066-13
4,5 100 2500 0,1
31066-04 31066-14
4,5 200 2500 0,2
31066-05 • 31066-15
4,5 300 2500 0,3
150 2500 0,07
31066-02 • 31066-12
6
31066-06 31066-16
6
31066-07 31066-17
6
250
550
2500 0,12
2500 0,25
Other L or B lengths to order
FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH PVC EXTENSION CABLE
Class 2 thermocouples with ungrounded hot junctions, inside flexible mineral insulated 316L stainless steel
P/N.
31061-01
sheath, with sealed end and 2 wires PVC insulated
T/C Ø D Max.
B L Weight type (mm) temp.
(mm) (mm) (kg)
K 3 1100°C 2500 500 0,07
31061-02
K 3 1100°C 2500 1000 0,1 cable (90°C maxi) and connection thimbles
31061-09
J 1 750°C 2500 500 0,05
Other manufacturing capabilities : accuracy class 1, diameter 0,5 or 1 or 2 or 3 or 4,5 or 6 or 8 mm, total
31061-10
31061-12
J
J
1
2
750°C 2500 1000 0,09
750°C 2500 500 0,05 flexible sheath length from 100 up to 5000 mm, other cable length, adjustable compression fitting type 31271, other thermocouple types R, S, T..., ATEX approval EEx ia.
65 B
90°C max
40 L
Ø D
31061-11
31061-19
31061-20
31061-22
31061-21
J
K
K
K
2
1
1
2
750°C 2500 1000 0,1
750°C 2500 500 0,05
750°C 2500 1000 0,09
750°C 2500 500 0,05
K 2 750°C 2500 1000 0,1
FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH HIGH TEMPERATURE
EXTENSION CABLE
P/N. TCJ P/N. TCK ØD (mm) L (mm)
31080-02 31214-02
0,5 150
Class 2 thermocouples with ungrounded hot junctions inside flexible mineral insulated 316L (Type J) or Inconel
600 (Type K) stainless steel sheath, with sealed end and high temperature extension cable with metallic overbraid.
Max. temperature: 600°C (J type) and 1000°C (K type).
Max. cable temperature: 200°C. Fastening: use a
31271
compression fitting.
type
65 2000 xxxxxxxxxxxxxxxxxx
200°C max
40 L
Ø D
31080-11 31214-11
31080-12 31214-12
31080-18 31214-18
31080-20 31214-20
31080-23 31214-23
31080-24 31214-24
31080-31 31214-31
31080-32 31214-32
1
1
1,5
1,5
2
2
3
3
200
250
150
250
200
250
200
250
Other manufacturing capabilities : accuracy class 1,diameter 0,5 or 1 or 2 or 3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to 5000 mm, other cable length, adjustable compression fitting type 31271.. R S T thermocouple type EExia, other thermocouple types R, S, T..., ATEX approval EEx ia.
FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH CONNECTOR AND PVC EXTENSION
CABLE
P/N. TCJ P/N. TCK ØD A U Optional Weight
(mm) (mm) (mm) connector (kg)
Class 2 thermocouples with ungrounded hot junctions inside flexible mineral insulated 316L (Type J) or Inconel
600 (Type K) stainless steel sheath, with an electrical plug, and with an optional shielded PVC extension cable.
Maximum operation temperature : 600°C (TC J) or 1000°C
(TCK), 200°C on the connector and 90°C on the cable.
50 2500
62 60
L
G ØD
31064-01 31064-11
3 500
A = “L” if there is no connector.
A = “G” if there is connector.
-
+
15
-
+
-
+
25x13
31064-07 31064-14
3 400
31064-19 31064-15
6 100
31064-20 31064-16
6 200
31064-23 31064-17
6 300
31064-25 31064-18
6 400
THERMOCOUPLES WITH IP65 OFFSET ALUMINIUM HEAD
106 with 0,09
31064-02 31064-12
3 1000 106 with 0,11
31064-03 31064-13
3 1500 106 with 0,13
31064-04 31064-08
3 100
31064-05 31064-09
3 200
31064-06 31064-10
3 300
0
0
0 without without without
0,09
0,09
0,09
0 without 0,10
0 without 0,09
0 without 0,09
0 without 0,10
0 without 0,10
Class 2 thermocouples with ungrounded hot junctions inside
304L (Type J) or Inconel 600 (Type K) stainless steel sheath.
Electrical connection by 2 poles terminal blocks inside an IP
65 offset aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm. Spring loaded terminals, with a 8 mm clearance (the L1 dimension is corresponding to the half compression of the spring) Offset
316 L nipple 1/2’’ NPT threaded fitting
Max operating temperature : 600°C (TC J) or 1000°C (TCK), and 80°C on the head
Stainless steel sleeve
P/N. J type P/N. K type
Ø D L1 L2
(mm) (mm) (mm)
31075-01
31075-02
31075-03
31075-04
31075-05
3
31075-06
3
31075-07
3
31075-08
3
31075-09
6
31075-10
6
31075-11
6
31075-12
6
100 108
150 108
200 108
250 108
100 108
150 108
200 108
250 108
Website : http://www.vulcanic.com
E-mail : [email protected]
119
THERMOCOUPLES
FLEXIBLE MINERAL INSULATED THERMOCOUPLES - Ex d - IP65
Class 2 thermocouples with ungrounded hot junctions inside flexible mineral insulated 316L (Type J) or
Inconel 600 (Type K) stainless steel sheath. Electrical connection by 2 poles terminal blocks inside an IP65
EXPLOSION PROOF head Marking : II 2 G Ex d IIC
T6 with a compression gland for cable dia 8 mm.
1/2’’ NPT threaded fitting welded below the head
Maximum operating temperature :
600°C (TC J) or 1000°C (TC K),
Temperature range : - 20 to + 80°C on the head
Other manufacturing capabilities : accuracy class 1, diameter 3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to
1000 mm, other thermocouple types R,S,T...,
4/20 mA transmitter installed inside the head.
L
Fixation 1/2"Npt
104 mm
P/N. J type P/N. K type
Ø D
(mm)
31068-10
31068-11
31068-12
31068-13
31068-14
31068-15
31068-16
31068-17
31068-18
6
3
6
3
3
6
Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum).
Certificate:
LCIE 02 ATEX 6097X some precautions must be taken for using this device. Consult us or read the instruction manual
L
(mm)
100
150
200
100
150
200
THERMOCOUPLES WITH OFFSET - Ex d - IP65
Class 2 thermocouples with ungrounded hot junctions inside 304L (Type J) or Inconel 600 (Type K) stainless steel sheath. Electrical connection by 2 poles terminal blocks inside an IP 65 EXPLOSION PROOF head
Marking : II 2 G Ex d IIC T6 with a compression gland for cable dia 8 mm.
Offset 316 L nipple 1/2’’ NPT threaded fitting
Maximum operating temperature : 600°C (TCJ) or
1000°C (TCK),
Temperature range : - 20 to + 80°C on the head
Other manufacturing capabilities : accuracy class 1, diameter 3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to
1000 mm, other thermocouple types R,S,T...,
4/20 mA transmitter installed inside the head.
L
Fixation 1/2"Npt
E 104 mm
P/N. J type P/N. K type
Ø D L1 L2
(mm) (mm) (mm)
3 100 108
31075-13
31075-14
31075-15
31075-16
31075-17
31075-18
31075-19
31075-20
31075-21
31075-22
31075-23
31075-24
3
6
3
3
6
6
6
150
200
250
100
150
200
250
108
108
108
108
108
108
108
Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum).
Certificate:
LCIE 02 ATEX 6097X some precautions must be taken for using this device. Consult us or read the instruction manual
THERMOCOUPLES WITH MINIATURE IP54 ALUMINIUM HEAD
Class 2 thermocouples with ungrounded hot junctions inside 316L (Type J) or Inconel 600 (Type K) stainless steel sheath. Electrical connection by 2 pole terminal blocks inside an IP54 miniature aluminium head, epoxy painted, with compression gland N°9.
Maximum operating temperature : 600°C (TC J) or
1000°C (TCK) and 80°C on the head.
IP
5
3
L
P/N. J type P/N. K type
Ø D L Weight
(mm) (mm) (kg)
31067-01 31067-03 •
8
31067-05 31067-13
8
31067-02 31067-04 • 8
31067-11 31067-14
8
31067-12 31067-15
8
150 0,13
250 0,15
300 0,17
350 0,19
550 0,31
Ø D
60
FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH IP65 ALUMINIUM HEAD
Class 2 thermocouples with ungrounded hot junctions inside
316L (Type J) or Inconel 600 (Type K) stainless steel sheath.
Electrical connection by 2 pole terminal blocks inside an IP 65 aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm.
Maximum operation temperature : 600°C (TC J) or 1000°C
(TCK) and 80°C on the head
Other manufacturing capabilities : accuracy class 1,diameter
3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to 5000 mm, adjustable compression fitting type 31271, other thermocouple types R, S, T.. ATEX approval Ex ia. or
Ex e, 4/20 mA transmitter installed inside the head.
90
Fixation 1/2" NPT
L
1/2" NPT connection
Ø D
P/N. K type
Ø D
(mm)
31068-61
31068-62
31068-63
31068-64
31068-65
31068-66
31068-67
31068-68
31068-69
6
6
6
6
6
4,5
4,5
4,5
6
L
(mm)
150
300
550
150
200
250
300
350
550
Weight
(kg)
0,06
0,12
0,2
0,07
0,09
0,11
0,14
0,17
0,26
120 Website : http://www.vulcanic.com
E-mail : [email protected]
THERMOCOUPLES
CLAMPING PROBES FOR SURFACE TEMPERATURE MEASUREMENT
These sensors are dedicated to the temperature measurement of pipes (eg : for heating systems). Protective sheath in stainless steel 316L, diameter 5 mm, end thined for a best contact.
2 wires ( for TC) or 3 ( for PT100) insulated conductors teflon / teflon,1 m length
C la
50
Ø
m p
s
up
50 er
to
à
ø
ra
20
2 ge
0
00
m m
m
m
On request :
Other clamping diameters up to 2 meters.
Available in ATEX Gas and Dust.
13
REF.
Sensort Range
(°C)
31711-03
PT100 probe -50/+200
31711-04 Thermocouple K -50/+400
ADJUSTABLE FASTENING FLANGES and FASTENING CLAMP
Flange for fastening 2 to 8 mm Ø probes to a duct wall or an insulating jacket. 3 fixing holes, Ø 5mm.
Clamp for fastening a 6 mm Ø probe to the flat wall of a low-pressure air duct.
AISI 304L=Din 1.4306
2
Ø 44 à 120 °
10
25 Ø 60
45
60
To be sealed after assembly with a heat-resistant silicone mastic.
10
Material Article
P/N.
31979-01 Flange
Painted steel
31979-11 Flange Stainless steel 304 L
31678-00 Clamp Stainless steel 304 L
EXTENSION CABLES FOR PLATINUM-PLATED PROBES
Flexible multicore cables for connecting PT probes to temperature controllers. Type 31455 is covered in metal braid.
Supplied in 25`m rolls.
Nrr. of wires Section Max.
P/N.
31450-25
3
(mm 2 ) ambient
0,14 80°C
31452-25
3
31454-25
7
31455-25
3
0,22 80°C
0,22 80°C
0,22 220°C
31459-25
3 0,5 400°C
Outside Ø Insulator Weight
(mm) (kg)
6
3
3
4
PVC
PVC
PVC
GSV
0,25
0,5
1,0
0,4
7,2 FIB/SIL 0,7
STANDARD COMPENSATED PLUGS FOR
THERMOCOUPLES
Allow a plugged connection between two thermocouple cables without measurement error, because their contacts are out of the same material as the sensor.
The cable clamp fits the male and female plugs.
_
+
25
_
+
28
Built-in plug
Découpe 27 x 13
_
+
_
+
16
Miniature plugs
P/N.
31100-01
31100-02
31100-03
23
Découpe 17 x 8,5
31100-04
31100-05
31100-06
31100-07
31100-08
31100-09
31100-10
31100-11
31100-12
31100-13
31100-14
T/C Description Weight type
K
J
K
J
K
J
K
J
K
J
Standard male plug
Standard female plug
Standard female built-in plug
Miniature male plug
Miniature female plug
K
J
Miniature female built-in plug
Cable clamp for standard plug
Cable clamp for miniature plug
Standard plugs
0,015
0,005
0,005
0,007
0,007
0,005
0,005
0,010
0,008
(kg)
0,020
0,020
0,015
0,015
0,015
3-PIN PLUGS FOR PT 100 ohm/ 0°C PROBES
Allow a plugged connection between two three-core copper extension cables for 100 ohm/ 0°C platinum-plated probes.
Max. operating temperature 175°C.
Website : http://www.vulcanic.com
P/N.
31101-01
31101-02
31101-03
31101-04
31101-05
31101-06
31101-07
Description
Miniature male plug
Miniature female plug
Miniature female built-in plug
Standard male plug
Standard female plug
E-mail : [email protected]
Colour Weight
(kg)
Cable clamp for miniature plug
Cable clamp for standard plug
White
White
White
White
White
0,009
0,008
0,008
0,030
0,025
0,008
0,010
121
ACCESSORIES FOR
TEMPERATURE PROBES
STAINLESS STEEL PROBE POCKETS, 3/8” AND 1/2” BSP
For easy dismantling of probes and thermocouples on liquid circulation heaters and pipe.
1/2"
BSPP
ØR
ØD1
ØD2
BRASS PROBE POCKETS
P/N.
Ø R ØD1 ØD2 L Material
(mm)
31601-20 1/2” BSPT
13,5
(mm) (mm)
8,9 100 304L/ 1.4306
31340-21 1/2” BSPT
13,5
31341-20 1/2” BSPT
9
31605-21 1/2” BSPT
9
8,9 200 304L/ 1.4306
7 100 304L/ 1.4306
7 200 304L/ 1.4306
31342-20 1/2” BSPT
31605-22 1/2” BSPT
31605-70 3/8“ BSPT
9
9
31605-23 3/8’’ BSPT
9
31343-20 3/8“ BSPT
13,5
9
7 300 304L/ 1.4306
7 500 304L/ 1.4306
7 200 304L/ 1.4306
8,9 150 304L/ 1.4306
7 150 304L/ 1.4306
Ø R
Ø D1 Ø D2
These models are especially suited to three phases safety temperature thermostats, P/N. 9014-13.
150
BICONE UNIONS
For sealed fixing of rigid or flexible probes by crimping on a sliding 3-piece union.
ØR
ØD
P/N.
Material
31664-00 316L / Din 1.4404 1
Ø D
(mm)
Ø R
M 4 x 70
31656-00
brass 1
31446-00 316L / Din 1.4404 1,2
31447-00
brass 1,2
M 8 x 125
M 4 x 70
M 8 x 125
31665-00 316L / Din 1.4404 1,5
31657-00
brass 1,5
M 4 x 70
M 8 x 125
31666-00 316L / Din 1.4404 2
31658-00
brass 2
M 8 x 125
M 8 x 125
31448-00 316L / Din 1.4404 2,5
M 8 x 125
31449-00
brass 2,5
31667-00 316L / Din 1.4404 3
M 8 x 125
M 8 x 125
BAYONET CONNECTORS
P/N.
Ø R ØD1 ØD2 L Material
(mm) (mm) (mm)
31390-21 1/2” BSPT
13,5 8,9 100 316L/1.4404
31391-21 1/2” BSPT
13,5 8,9 200 316L/1.4404
31392-20 1/2” BSPT
9 7 100 316L/1.4404
31393-20 1/2” BSPT
9 7 200 316L/1.4404
31394-20 1/2” BSPT 9
31395-20 1/2” BSPT
9
7 300 316L/1.4404
7 500 316L/1.4404
31396-20 3/8’’ BSPT
9
31396-70 3/8’’ BSPT
9
7 200 316L/1.4404
7 150 316L/1.4404
31397-20 3/8“ BSPT
13,5 8,9 150 316L/1.4404
P/N.
9014-10 3/8” BSPP
9,5 8,5 150 Brass
Weight: 0,06 kg
P/N.
31659-00
Ø R ØD1 ØD2 L Material
(mm) (mm) (mm)
Material brass
Ø D Ø R
(mm)
3 M 8 x 125
31659-01 316 L stainless steel 3,2 M8 x 125
31668-00
316L / Din 1.4404
3,5 M 8 x 125
31660-00
brass 3,5 M 8 x 125
31669-00
316L / Din 1.4404
4,5 M 8 x 125
31661-67
steel 4,5 1/4” BSPP
31670-00
316L / Din 1.4404
6 1/4” BSPT
31671-00
316L / Din 1.4404
6 3/8” BSPT
31672-00
316L / Din 1.4404
6 1/2” BSPP
31662-67
steel 6 1/2” BSPP
31673-00
316L / Din 1.4404
8 1/2” BSPP
31663-67
steel 8 1/2” BSPP
MALE BAYONET FITTINGS, nickel-plated brass, 2 pins Ø
3 mm. For fixing probe types 31065 and 31083
LONG MALE BAYONET FITTINGS, nickel-plated brass.
For fixing probe types 31065 and 31083
Ø 12
Ø R
Ø D
P/N.
Ø D
(mm)
Ø R
31645-68
6,5 M 10 x 100
31871-68
6,5 M 10 x 150
31872-68
8,3 M 12 x 150
31873-68
8,3 M 12 x 175
31874-68
8,3 M 14 x 150
31875-68
8,3 M 14 x 200
31876-68
8,3 1/4” BSPP
Ø 8,3
P/N.
L
(mm)
Ø R
31842-68 •
35 M 12 x 100
31843-68 •
60 M 12 x 100
ØR
THREADED WELD-ON BOSSES
For sealed fixing of rigid or flexible probes
AISI 304L.= Din 1.4306
AISI 316L = Din 1.4404
4
5
°
ØB
ØD
ØC
P/N.
P/N.
P/N.
ØB ØC ØD H
Steel A105 Inox 304L Inox 316L (mm) (mm) (mm) (mm)
31978-01 31978-11 31978-21
25,5 14 1/4” BSPP 30
31978-02 31978-12 31978-22
32 17,5 3/8” BSPP 30
31978-03 31978-13 31978-23
41 21,6 1/2” BSPP 33,5
POWER SUPPLIES FOR CONVERTER P/N.30713-01
These power supplies are particularly suitable for the implementation of converters with 2 wires (loop powered 4-20 mA)..
The isolation between each output eliminates ground loop problems that can disturb the measurement
The coupling in serial or parallel increases the current or voltage output .
- Assembly : DIN rail unit .
- Outputs : from 1 up to 8, presetting voltage 24 Vdc, 30 mA (other voltages are available).
- Permanent protection against short circuits.
- Insulation voltage between 1500 to 3000 V.
- Green LED when the power is switch on.
Input: 230Vac + / - 10% (other voltages available from 11 to 265 V AC or DC).
Output: on request from 0 to 24V DC (power 1watt/sortie), higher voltage is possible with parallel outputs (maximum 8x24V).
Weight
(kg)
0,085
0,113
0,141
122 Website : http://www.vulcanic.com
E-mail : [email protected]
CONVERTERS AND
MEASUREMENT UNITS
PROGRAMMABLE CONVERTERS FOR ROD HEAD P/N. 31712-00
31712-00 type are digital converters for a rod head using the 2-wire technique
Input : PT 100 ohm or thermocouple J K T R S B or mv
Output : 4/20 mA programmable for scale, response time and input type
Linearization, cold solder compensation and line resistance compensation incorporated into the converter.
Power supply between 9 and 40 Vdc with load resistance at 24 Vdc 750 ohm
Operating temperature range: -30 °C + 85 °C
Attaching centre distance 33 mm, 7 mm central role to accommodate sensor wires
Connection by screw-on terminal with 2.5 mm2 capacity.
Indication of power supply presence by LED
Protection against polarity reversal
Protection from shock and vibration (silicone coating resin)
Other production : version with galvanic insulation, hart protocol
PROGRAMMABLE FIELD CONVERTERS WITH LOCAL DISPLAY P/N.31713-00
31713-00 type are 4/20 mA programmable converters using the two-wire technique with a local display assembled in an IP 65 epoxy painted aluminum case
Input : thermocouple JKTRSB with PT 100 Ohm probe .
Output : 4/20 mA programmable for scale, response time and input type
LCD display of extended temperature (4 digits) Resolution 10 000 points
Linearization, cold solder compensation and line resistance compensation incorporated into the converter.
Power supply between 12 and 40 Vdc with load resistance at 24 Vdc 550 ohm.
Operating temperature range: -20 °C + 60 °C
Connection by screw-on terminal with 2.5 mm2 capacity. Protection against polarity reversal
IP 65 epoxy painted aluminum case with electrical output by PG 16 g cable gland for 7/12 mm
Process assembly by 1/2" cylindrical gas threading
MULTI GENERAL MEASUREMENT UNITS TYPE 31714
Assembly : - plug-in type, case 96 x 96 x 150 mm
Configurable inputs : - : 4,8,12 inputs, according to the P/N above (identical configuration for all the channels).
- Pt100 2 or 3 wires, linearised
- Compensated and linearised thermocouple
- mV, mA, ohm
Configurable alarms : - 2 configurable alarms for each channels
Relays :
Display :
- detection of probe breakage and of measurement threshold
- 2 relays for all the channels
- inverter relay, potential free
- 4 digits LCD 7 segments, 10 000 points
- display of measurement, fixed point, scrolling, alarm threshold adjust ments
- 230 Vac: other voltage to be defined on order Power supply :
Insulation : - power supply/input/relay 1500 Vac
- input/output 250 Vac
Parameter settings : - RS232 link (cord not supplied, on request)
GENERAL-PURPOSE DIGITAL CONVERTERS P/N.31715-00
Assembly :
Configurable input :
Special functions :
- DIN rail unit: 23 x 100 x 120 mm
- Pt100, thermocouple
- mV, V, mA, ohm
- sensor power supply, potentiometer, stress gauge
- frequency: TTL, Namur, NPN, PNP, …….
- square root extraction
Configurable output :
Second isolated output :
- customised linearisation
- 1 current output 0...4.... 20 mA, voltage 0 to 10 V
- option (CNL 35L/S2)
Configurable relays (as an option) : - max 4 relays, potential free
- detection of probe breakage and of measurement threshold
Power supply :
Insulation :
- 20 to 265 Vac-dc, or 9 to 30 Vdc on request
- input/output 1500 Vac power supply
Parameter settings : - RS232 link or front panel
Website : http://www.vulcanic.com
P/N.
Input nbr.
31714-04
4
31714-08
8
31714-12
12
Application: centralised supervision and monitoring of temperature
Advantage: compact, low cost.
Application: measurement of industrial signals, temperature, speed, weight, position, flow rate, etc
Advantage: wide range of applications fully configurable by the user
E-mail : [email protected]
123
APPLICATIONS
- Power
- Testing
- Instrumentation
- Regulation
TUBES OR PROBES SEALING
31270 TYPE
This type Glands seal a single tube or probe.
Featuring a metal-to-metal seal rather than our standard soft sealing technology, glands are used where a joint must be opened and released in the same setting. Their unique design forms the seal well within the vessel housing to provide superior performance in high vibration applications.
Multiple sensors and probe glands
Metal to metal tube and probe sealing.
31272 TYPE
Glands enable multiple thermocouples, thermistor probes, RTD's, tubes or other sensors to pass through a single gland. Each probe is electrically isolated and its immersion length is adjustable.
Elements may be individually adjusted, removed and replaced.
Multiple sensors and probe glands, for non-standard sizes and custom configurations - glands
31273 TYPE
Can often be used when the other type of probe glands are not suitable - they can be customized to accommodate non-standard sizes and a mixture of element sizes, for special hole patterns and for a higher density of elements than can be accomodated by other types of sealing assemblies.
USES
-240°C to + 870°C
Liquid
690 bar*
Single and multiple sensor glands with split internal components
31275 TYPE
These power lead glands have kapton insulated copper wire in a number of wire sizes. They are used to feed through power leads to autoclaves and sterilisers, transformers, motors and heaters.
Wires are individually marked at both ends and are easily installed or replaced.
31171/31172 TYPE
These glands are used when the elements to be sealed can pass through the gland vessel but not through the internal components.
Their process ends may be of a larger diameter than at the sealing points, there may be connectors to pass through the gland, elements may be long and difficult to handle, or, there are other installation constraints.
Insulated wire sealing
124
Gas
VACUUM
690 bar*
-5.10
-6 Hg
Single electrode with ceramic insulators 31277 glands; and with
Teflon insulator/sealing - 31278 glands
31173 TYPE
These feedthrough assemblies comprise a highdensity, wire feedthrough mounted in a sealing gland. A Teflon-lined, stainless steel tube is swaged over 12, 24, 40 or 60, solid, Teflon-coated, copper and/or thermocouple material wires to make the continuous wire feedthrough for thermocouples, RTD's and low voltage instrumentation.
31277/31278 TYPE
These single conductor sealing glands are used for high voltage and/or high current feedthroughs to vacuum chambers, autoclaves, transformers, motor enclosures, reactor vessels and environmental chambers.
Type 31277 are available with a choice of sealants and have ceramic insulators. Max.rating 2kV/400A.
Type 31278 glands employ a single-piece, Teflon, combined insulator/sealant component to surround the electrode. Max.rating 8kV/525A..
High density, mechanically sealed, wire feedthroughs using single or multiple probe glands
Website : http://www.vulcanic.com
E-mail : [email protected]
TUBES OR PROBES SEALING
• SEALS A SINGLE ELEMENT - USUALLY A
TUBE, PROBE OR SENSOR
• FOR GAS OR LIQUID APPLICATIONS
• PRESSURE : Vacuum to 690 bar
• TEMPERATURE : -240°C to +870°C
• FIELD ADJUSTABLE
• REPLACEABLE SEALANT FOR REPEATED
USE OF FITTING
• STAINLESS STEEL BODY, CAP AND FOLLOWER
• SIMPLE ASSEMBLY - INSERT ELEMENT, TORQUE CAP
TYPE 31271
Pressure
31271 type glands are designed for sealing a single element, usually a tube or a probe, where it crosses a pressure or environmental boundary.
Glands are available to carry elements.
Applications for glands include :
Pressure and vacuum sealing of thermocouples,
RTD’s, dial-type thermometers, thermistor probes, glass thermometers, thermowells (pockets) including those made from fragile materials, capillary tubes and other sensor elements.
SEALANT SELECTION GUIDE
Sealant
(sealant code)
Neoprene (N)
Viton (V)
Teflon (T)
Lava (L)
Grafoil (G)
Temperature range Pressure range at 20°C
-40°C to +93°C Vacuum to 345 bar
-20°C to +232°C
-185°C to + 232°C
-185°C to +870°C
-240°C to +495°C
(to +1650°C in a reducing atmos.)
Vacuum to 690 bar
Vacuum to 220 bar
1bar to 690 bar
Vacuum to 690 bar
0,5 1/16”
1 1/16”
1,5 1/16”
1 1/8”
1,5 1/8”
2 1/8”
2,5 1/8”
3 1/8”
3,5 1/8”
4 1/8”
4,5 1/8”
3 1/4”
3,5 1/4”
4 1/4”
4,5 1/4”
5 1/4”
5,5 1/4”
6 1/4”
5
6
7
1/2”
1/2”
1/2”
8
9
1/2”
1/2”
9,52 1/2”
12,7 3/4”
13 3/4”
14
15
3/4”
3/4”
15,87 3/4”
16 3/4”
17 3/4”
55
55
55
60
55
55
55
100
100
80
80
80
80
345
220
220
220
165
165
165
165
165
165
165
165
80
80
80
N e o p r e n e V i t o n Te f l o n
N V T
-
-
-
Pressure rating by Sealant*
-
-
-
220
220
220
L a v a
L
550
550
550
L (mm)
G r a f o i l
G
1 screw
2 screw
-
-
-
23,81
23,81
23,81
-
-
-
Body
Hex size
(mm)
9
9
9
55
55
55
60
55
55
55
100
100
80
80
35
35
690
310
310
310
205
205
205
220
220
165
165
165
100
100
100
100
55
55
55
55
55
55
165
165
135
135
95
95
220
65
165
165
80
80
80
275
275
220
165
165
100
100
100
345 63,5
345 63,5
345 63,5
345 63,5
220 63,5
220 63,5
165 73
165 73
165 73
165 73
165 73
165 73
165 73
30,2
345 30,2
345 30,2
345 30,2
345 30,2
275 30,2
275 30,2
275 30,2
690 50,8
345 50,8
345 50,8
345 50,8
275 50,8
275 50,8
275 50,8
345
275
275
275
275
275
275
690
690
690
690
690
690
690
690
690
690
690
690
690
385
275
275
275
275
275
275
275
92
92
92
92
92
92
92
82,5
82,5
82,5
82,5
82,5
82,5
60,4
60,4
60,4
60,4
60,4
60,4
60,4
39,7
39,7
39,7
39,7
39,7
39,7
39,7
39,7
38
38
38
38
38
38
38
26
26
26
26
26
26
19
19
19
19
19
19
19
13
13
13
13
13
13
13
13
* All pressure and vacuum rating are determined at 20°C
**Tolerance of tube or probes diameter ± 0,127mm
How to order 31271 TYPE
Ex.
31271 1mm 1/8”NPT 1 L
Ø probe
Mounting thread
Nb of screw
Sealant type
Ex. 31271- 1mm 1/8” NPT 1L
Caps
Follower Sealant
L
1 Screw
Follower Sealant
L
2 Screws
Sealant material
1/16” 1/8”
Torque table Nm
Ø Gland mounting thread NPT
1/4” 1/2” 3/4”
Neoprene
Viton
Teflon
Lava
Grafoil
-
6,21
6,78
6,21
6,78
0,79 6,21
1,02 6,78
-
6,21
6,78
40,8
47,6
40,8
47,6
20,4
27,2
46,6
54,4
74,8
81,6
74,8
81,6
74,8
81,6
122
136
74,8
81,6
74,8
81,6
122
136
122
136
1”
-
-
-
-
407
441
-
-
1”1/4
-
-
-
-
407
441
-
-
Website : http://www.vulcanic.com
E-mail : [email protected]
125
TEMPERATURE CONTROLLERS
CHOOSING A CONTROLLER
The VULCANIC range of controllers covers the great majority of industry requirements. Following steps will help you to define the right controller.
1) define the desired control precision: if ± 5°C, choose an ‘ON/OFF’ controller ; for greater precision, consider a ‘PID’ appliance.
2) Know what kind of temperature input is used : PT100 - Thermocouple - Current – Voltage.
3) Know what kind of power supply device is to be driven, so as to choose the type of control output (usually called ‘Output P/N.1):
- for a contactor, choose a controller with a ‘relay’ output
- for a power unit, choose a controller with a ”numeric” output
- for a device with an analogic input (eg : motorised valve) choose a controller with an ”Analogic” output.
4) Know what use will be made of the auxiliary outputs (usually called ‘Output N°2 and N°3’) : choose a ”Relay” output to drive an alarm,
”Current or Voltage” for a measurement repeater, and/or “Cold” output
2 to drive an ON/OFF valve for a cooling system.
48x48 ON/OFF CONTROLLERS WITH 3-DIGIT DISPLAY
Class 0,2 controllers, large-size 3 digit display, lockable setting, configurable input (PT100 – J-, K-, T-type thermocouples), panel mounted or fastened to DIN rail. Supplied pre-set.
1 relay output, double-throw contacts, 2A/240V.
P/N.
30633-01
30633-51
30633-41
30633-12
30633-22
Input
PT 100
PT 100
PT 100
TC/J
TC/J
Supply voltage : 90 to 264 V - 50/60 Hz.
30633-02
30633-03
TC/J
Weight 0,2 kg.
Depth : 100mm.
TC/K
48x48 AUTOTUNE CONFIGURABLE PID TEMPERATURE CONTROLLERS
Temperature Range
(°C)
-50 to 100°C
0 to 100°
-50 to 300°C
0 to 200°C
0 to 400°C
0 to 600°C
0t o 800°C
Autotune PID temperature controllers with 3 outputs.
Configurable input : RTD (PT100) or thermocouples type B/J/K/L/M/R/S/T, or analogic voltage 0/10 V ,
2/10 V, 0/5 V, 1/5 V, 0 / 50 mV, 1/50 mV, or loop powered analogic current 0/20 mA, 4/20 mA.
Main output on request : SPDT relay 2 A / 240 VAC (on a resistive load) and pulse wave modulation 0/10
VDC for SSR (period 0,25 to 512 seconds / 20 mA max) configurable by strap, analog voltage 0/5 V, 0/10 V,
2/10 V or analogic current 0/20 mA, 4/20 mA (powered in 24 VDC).
Output 2 and 3 on request : same as output 1. Optional circuit board A : see table hereafter.
On/off optional control with adjustable differential, simultaneous display of measurement (red LED 8 mm high) and setpoint (green LED 6 mm high).
Selftuning available during switch on operation.
Supply voltage 100 to 240 VAC +/- 10% 50/60 Hz. Class 0,1.
Front panel to IP 66. Mass 0,21 kg.
Removable casing depth 110 mm, for cutting 45 X 45 mm.
Microcards for reconfiguring the appliance ( they are used for PID controllers
Depth : 100mm.
P/N.
Old
P/N.
Input Temp.* range (°C)
Control Output Output output
30656-01 30655-01
PT 100 -50 to 350 Relay
2 3
Alarm -
30656-02 30655-02
PT 100 -50 to 350 Logic Alarm -
30656-03 30655-03
PT 100 -50 to 350 Relay Cold Relay Alarm
30656-04 30655-04
PT 100 -50 to 350 Logic Cold Relay Alarm
type 30656 or 30881 )
30656-92
SPDT relay and PWM circuit board for main output
30656-96
Analog circuit board for main output ( voltage or current )
30656-90
SPDT relay circuit board for output 2 and 3
30656-91
Analog circuit board for output 2 or 3 ( voltage or current )
30656-99
PWM circuit board for output 2 or 3
30656-93
RS 485 circuit board, MODBUS or ASCII for option A
30656-97
Remote analog setpoint 0/5 VDC or 0/10 VDC or 2/10 VDC or
0/20mA or 4/20mA, for option A
30656-95
Setpoint selection by single pole contact for option A
30656-98
Power supply 24 VDC / 20 mA for cooled output
30656-13 30655-13
TC/J
30656-14 30655-14
TC/J
30656-15 30655-15
TC/J
30656-16 30655-16
TC/J
30656-21 30655-21
TC/K
0 to 450
0 to 450
0 to 450
0 to 450
Relay
Relay Cold Relay Alarm
Logic
0 to 1200 Relay
Alarm
Alarm
Alarm
30656-23 30655-23
TC/K
30656-05 -
PT100
0 to 1200
-50 to 350
Logic
Analogic
Alarm
Alarm
30656-17
30656-24
-
-
TC/J
TC/K
0 to 450
0 to 1200
Analogic
Analogic
Alarm
Alarm
-
-
-
-
-
-
Logic Cold Relay Alarm
-
48x96 AUTOTUNE CONFIGURABLE PID TEMPERATURE CONTROLLERS
Autotune PID temperature controllers with 3 outputs.
Configurable input : RTD (PT100) or thermocouples type B/J/K/L/M/R/S/T, or analog voltage 0/10 V , 2/10 V, 0/5 V, 1/5 V, 0 / 50 mV, 1/50 mV, or loop powered analogic current 0/20 mA, 4/20 mA.
Main output on request : SPDT relay 2 A / 240 VAC (on a resistive load) and pulse wave modulation 0/10 VDC for SSR (period 0,25 to 512 seconds / 20 mA max) configurable by strap, analog voltage 0/5 V, 0/10 V, 2/10 V or analogic current 0/20 mA, 4/20 mA (powered in 24 VDC).
Output 2 and 3 on request : same as output 1.
Optional circuit boards A and B : see table above.
On/off optional control with adjustable differential, simultaneous display of measurement (red LED 8 mm high) and setpoint (green LED 6 mm high).
Selftuning available during switch on operation.
Supply voltage 100 to 240 VAC +/- 10% 50/60 Hz. Class 0,1.
Front panel to IP 66. Mass 0,27 kg.
Removable casing depth 100 mm, for cutting 45 X 92 mm.
P/N.
Input Temperature Control Output Output range (°C) output
30881-01
PT 100 -50 to 350
2 3
Relay Alarm -
30881-02
PT 100 -50 to 350
30881-03
PT 100 -50 to 350
Logic Alarm -
Relay Cold Relay Alarm
30881-04
PT 100 -50 to 350 Logic Cold Relay Alarm
30881-05
PT 100 -50 to 350 Analogic Alarm -
0 to 450
0 to 450
Relay Alarm -
Relay Cold Relay Alarm
30881-13
TC/J
30881-14
TC/J
30881-15
TC/J
30881-16
TC/J
30881-17
TC/J
30881-21
TC/K
30881-23
TC/K
30881-24
TC/K
0 to 450
0 to 450
0 to 450
0 to 1200
0 to 1200
0 to1200
Logic Alarm -
Logic Cold Relay Alarm
Analogic Alarm
Relay Alarm
Logic Alarm
-
-
-
Analogic Alarm -
Microcards for reconfiguring the appliance
30881-90
Circuit board for analogic remote setpoint : 0/5 VDC, 0/10 VDC, 2/10 VDC or 0/ 20 mA or 4/ 20 mA for option B, with local / remote switching by contact out of potential.
126
Website : http://www.vulcanic.com
E-mail : [email protected]
TEMPERATURE DISPLAYS
AND CONTROLLERS
48 x 24 NUMERIC TEMPERATURE INDICATOR
Process magnitude or temperature indicators.
Input configurable for current :
(active or passive, zero assessed 20mA, 4/20 mA or other)
For low-level voltage (mV up to 2000) or high-level voltage
(V up to 200, 0/10 V for instance), Potentiometer (200 ohm minimum), Stress gauges (5 V)
Frequency (0.25 Hz to 100 kHz), PT100 (2 or 3 or 4 wires) and thermocouples (B, E, J, K, R, S, T, N, W3 and W5)
Option 2 threshold alarm outputs by 260V/1A resistive inverter relay
Analogue measurement copy option, galvanic installation: current-configurable (active 0/20 mA, 4/20 mA or other) or for low-level voltage 0/10V (or other).
Display of four red digits + unit (configurable for °C, bar, rpm, lpm)
General-purpose power supply, 20 to 265 Vac or
DC.Connection to screw-on plug-in terminals
Depth: 84 mm, weight 0.1 8 kg, designed for recessing into a cutout measuring 92.5 x 42.5 mm.
P/N.
30828-01 basic model without options
30828-02 model equipped with an analogue output
30828-03 model equipped with two alarm outputs and one analogue output
30828-04 kit: IP65 flexible protection
IP40 front panel: convertible to IP65 by the addition of flexible protection.
Other manufacturing possibilities: MODBUS / PROFIBUS instead of analogic output.
48x48 DIGITAL ON/OFF CONTROLLER
These indicators are smaller than the 48x96 devices but still offer similar functions to the larger models. Supplied pre-set and ready for use (as are most of our measuring devices), they can be reconfigured by the user if necessary. Universal thermocouple input, PT 100, mA and mV inputs.
Large red 4-digits display, 2 alarms on SPDT 2A at
120/240 VAC relays and measurement repeater (4/20mA) on certain models.
IP65 front face, supply voltage: 100 to 240 VAC.
Alarm status shown by LEDs on the front face.
Depth : 110mm.
Input
P/N.
30848-01
T/C J
Scale
(°C)
0 +761
30848-02
T/C K -200 +1373
30848-03 PT 100
0 +800
Repeater L Weight
(mm) (kg)
No
No
110 0,2
110 0,2
No 110 0,2
30848-04 4/20mA user-configured No
30848-11
T/C J 0 +761 Yes
110
110
0,2
0,2
30848-12
T/C K -200 +1373
30848-13 PT 100
0 +800
Yes 110 0,2
Yes 110 0,2
30848-14 4/20mA user-configured
Yes 110 0,2
Temperature range can be altered by rekeying
48 x 96 TEMPERATURE CONTROLLER
Temperature indicators with 3 Digitals ON/OFF. Red
4-digit display and alarm indicators. Supplied pre-set
(except P/N. 30856-1), but can be reconfigured by the user if necessary.
Alarm relays with SPDT contacts, 2A 120/240VAC, supply voltage 100 to 240 VAC
IP66 front face
ACCURACY ± 1unit 0,25% of the range
Depth : 100mm.
48 x 48 PID TEMPERATURE CONTROLLER
Programmer with the same control characteristics as the
30656 models . Memory capacity for four programs of 16 chainable subroutines. Programming by speed or by time, in hours / minutes or minutes / seconds. Delayed start function. Program cycles can be set from 1 to 9999.
Weight : 0,2 kg
Voltage: 100 to 240 VAC IP66
P/N.
Input Temp. range*
(°C)
30856-51 Configurable -200/+1373
P/N.
Input Temp. range* Control
(°C)
30635-01
PT 100 0/+800 output
Relay
Logic
30635-02
PT 100 0/+800
30635-13
TC/J 0/761
30635-15
TC/J 0/761
30635-21
TC K -20/+1371
30635-23
TC K -20/+1371
Relay
Logic
Relay
Logic
Alarms Weight
Configurable (kg)
Temperature range can be altered by rekeying
3
30856-61
30856-62
30856-63
T/C J
T/C K
PT 100
0 / +761
-200 / +1373
0 / +800
3
3
3
30880-91
Analogue card for measurement repeater
0,6
0,4
0,4
0,4
Output Output
2 3
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Temperature range can be altered by rekeying
Depth : 110mm.
IP65 PROTECTIVE FRONT FACES FOR CONTROLLERS and ADAPTOR PLATES
IP 65 front faces for 48x48 and 48x96 controllers and 96x48 indicators. These panels have transparent hinges and covers and allow upgrading to IP65 of any appliance which fits a standard aperture of 45 x 45 (for 48 x 48 models) or 45 x 92 (for 48 x 96 models).
P/N.
Purpose
34848-99 protection
34896-99 protection
34896-48 adaptor
39696-48 adaptor
39696-96 adaptor
Original fitting
48x96 --->
96x96 --->
96x96 --->
Website : http://www.vulcanic.com
E-mail : [email protected]
Controller format
48x48
48x96
48x48
48x48
48x96
127
SOLID STATE RELAYS
CONNECTION PRINCIPLE FOR SOLID STATE RELAYS
Nominal powers given in the table are valid for an ambient temperature of 45°C max. They take into account the power accuracy of heating elements and variations in power supply voltage.
du régulateur vers de la sortie logique output de puissance de la sortie logique output de puissance de la sortie logique output de puissance
400 VAC
400 VAC
400 VAC
400 VAC 400 VAC
Intensité maxi UP
15 A
25 A
45 A
75 A
125 A
200 A
275 A
400 A
500 A
15 A
25 A
45 A
75 A
125 A
200 A
275 A
400 A
500 A
15 A
25 A
45 A
75 A
125 A
200 A
275 A
400 A
500 A mono tri
1,4 kW 2,5 kW
2,4 kW
4,3 kW
7,2 kW
4,1 kW
7,5 kW
12,4 kW
12,0 kW
19,2 kW
26,4 kW
38,3 kW
47,9 kW
3,0 kW
5,0 kW
8,6 kW
20,7 kW
33,2 kW
45,6 kW
66,3 kW
82,9 kW
5,0 kW
8,3 kW
14,9 kW
14,4 kW
24,0 kW
38,3 kW
52,7kW
76,7 kW
95,8 kW
5,0 kW
24,9 kW
41,5 kW
66,3 kW
91,2 kW
132,7 kW
165,8 kW
8,6 kW
8,3 kW
15,0 kW
25,0 kW
41,7 kW
14,3 kW
25,7 kW
43,0 kW
72,0 kW
66,7 kW
91,7 kW
115,0 kW
158,0 kW
133,3 kW 230,0 kW
166,7 kW 288,0 kW
15, 25 and 45 A SINGLE PHASE SOLID STATE RELAYS
L
P
120
Single phase thyritor power units designed to drive resistive loads of up to 45 A.
A range of compact appliances meeting present-day industry requirements, fitting to symmetrical DIN rail. Much better suited than contactors to drive electric heaters, power units have no moving parts, no wear, and no maintenance; they have a higher switching rate, allowing better control of the output power.
Steering signal : 0/4 to 0/30VDC numeric input from a controller with numeric output.
Operating principle: pulse control. The thyristors start conducting when the voltage is 0V and stop when current is at zero (no interference).
Thyritor protection by RC circuit + varistor and ultra-fast fuse supplied.
Operating voltage :40 to 440VAC at 47 to
70 Hz.
A 24 V generator is needed to polarise the steering signal for power units with 4/20 mA analogic input.
128
Steering signal: 0/4 to 30 VDC numeric input, to be driven by a controller with numeric output, for single and three phase use.
P/N.
30330-15
Max.
current
15 A
25 A
30330-25
30330-45
45 A
Pack of
5 spare ultra-fast fuses
Website : http://www.vulcanic.com
P/N.
Current
30330-97
30330-98
30330-99
L
(mm)
30
30
52
15 A
25 A
45 A
ON
S/C
HB
CAL
H
Steering signal: 4/20 mA analogic input from a controller with
4/20 mA output, for breaking off only
1 phase
P/N.
30330-65
Max.
current
L/H/P
(mm)
15 A 52x120x120
30330-75
30330-95
25 A 52x120x120
45 A 52x120x120
For breaking off 2 phases
P/N.
30330-66
Max current
15 A
30330-76
30330-86
25 A
L/H/P
(mm)
95x120x120
95x120x120
35 A 148x120x123
45 A 148x120x159
30330-96
For breaking off 3 phases
P/N.
30330-67
Max current
L/H/P
(mm)
15 A 123x120x120
30 A 148x120x123
30330-77
30330-87
45 A 148x138x123
E-mail : [email protected]
POWER UNITS
THREE PHASE STATIC POWER UNITS FROM 75 à 500 A
These are thyristorizes units capable of controlling 3-phase resistive load current levels according to a numeric input (0/5
à 0/30 VDC) or analogic input (0/10 VDC - 4/20 mA - 0/2,2 kohms), of a regulator.
Attaching to the back of the panel at a maximum temperature of 45°C.
Conduction by wave trains with energising at zero voltage and deenergizing at zero current without interference.
Load voltage : 24 à 440 VAC maxi.
These units have forced ventilation and a control card requiring a 230VAC single phase auxiliary power supply.
All the equipment is supplied with integrated ultrafast fuses.
w
D
H
A
C
B
Fixing distant
A
75A et 125A 96
B C
290 104
200A 60
275A à 500A 222
335
495
60
222
Models equipped with load monitoring come with an integrated current sensor. They trip a contact in the event of an anomaly affecting a fuse, thyritor, phase, load.
P/N. with logic input
30250-01
30250-02
30250-03
30250-04
30250-05
30250-06
P/N. with configurable analogue input and load monitoring
30250-41
30250-42
30250-43
30250-44
30250-45
30250-46
I max P.Nominal
75 A
125 A at 400 V
3P at 45°C
43 kW
72 kW
Size
H x W x D
(mm)
316 x 116 x 187
316 x 116 x 187
200 A 115 kW 350 x 116 x 220
275 A 158 kW 520 x 262 x 270
400 A 230 kW 520 x 262 x 270
500 A 288 kW 520 x 262 x 270
If you need a power input with an analog input without load monitoring, order a logic input family unit and a signal converter reference. P/N.
30290-01
Weight
(kg)
5
5
6,5
15
15
15
ELECTROMECHANICAL POWER PROPORTION DEVICES
Ø 70
This device operates by the successive opening and closing of the power supply circuit with a period of around
20 seconds and a psychic ratio that is adjustable by a knob graduated from 0 to 100%. 230VAC single phase
Power supply ± 10% (2800 W maximum on resistive load) with voltage output and terminals for the connection of a display indicator light.
48 x 40
Bare model
P/N. 9014-01
(weight 0,11 kg).
Fig. A
Ultra fast spare fuses for power units :
(bag of two)
P/N.
I max
(A)
For
P/N
30251-01
120 30250-x1
30251-02
200 30250-x2
30251-03
315 30250-x3
30251-04
315 30250-x4
30251-05
550 30250-x5
30251-06 315x2 30250-x6
154 x 121
Model
P/N.9014-02 •
in protected case of aluminium alloy with the same properties as shown in A. fitted with switch and indicator light displaying the power supply of the load
(weight 1kg.)
ELECTRONIC POWER PROPORTIONER AND CONVERTER
The power proportioner
P/N. 30290-03
is capable of controlling any type of static power unit of prosthetic relayed by means of a 0/100% potentiometer.
Output signal : logic 0/10 VDC.
Power supply : 240 VAC.
75
The signal converter
P/N. 30290-01
using an analog signal (4/20mA, 0.20VDC, 0/10VDC, 2,2k
Ω
), can generate a logic signal with a variable cyclic ratio of
0 to 100% to control power units or static relays.
Output signal : 0/10 VDC logic
Power supply : 240 VAC.
75 10 77 15
30
40
50
20
10
0
60
70
80
%
100
90
30290-01 30290-03
Power supply voltage : 240 VAC +10% -15% 50/60 Hz.
.
Model
P/N
30290-03
Power proportioner
30290-01
Converter
Website : http://www.vulcanic.com
E-mail : [email protected]
129
READY TO USE POWER SUPPLY
& CONTROL UNITS
READY TO USE POWER SUPPLY AND CONTROL UNITS
Isolating
Why reinvent something that VULCANIC, the switch
Controller with specialist, has already designed? Why design
IP65 front face
Fuses and build when VULCANIC has already done it for you. You save time and money, and you get a guaranteed result. Our power supply and control units are easy to install, quick to commission, and perfectly suited to our heating systems. Don’t hesitate : choose the appliance which suits your installation – a few datas are enough to choose the right model :
Supply voltage
Power to be delivered
Control mode: ON/OFF or PID
Power supply device: contactor or PU (power unit: silent, and better suited to heating elements).
Number of outputs : number of appliances to be connected in parallel.Delivered with drawing and usual manual
Push button reset
Heating indicators
Emergency stop button
CONTROL UNITS CUSTOMIZED
On / off button
Default indication
IP53 ventilation
Power units (PU model)
Inputs : supply, probe, safety device
Outputs : 1, 2 or 4
VULCANIC offers you, at a very competitive price, a number of standard control units, some of which are available on stock within 24 hours. If in spite of everything you can’t find the unit which suits your application in the following pages, describe it using the adjacent form and send the details to our control specialist, who will do the calculations.
IP53 sealed metal
Terminal block
Use:
Power: kW - Voltage: V single / three phases – Number of control zones: 1 / 2 / 3 / 4 and more
Control mode: on/off / PID / programmer - Input: Pt100 / J-type thermocouple / K-type thermocouple / current / voltage
Power supply device : Contactor / Power unit – Number of outputs: 1 / 2 / 3 / 4 and more.
Connected to a motor-pump or motor-fan unit: yes / no
-> Power: kW - Voltage: V single / three phases
Labelling and documentation in: French / English / German
CONTROL UNITS, PID 200W / 230V SINGLE PHASE/ 1A
Ready-to-use units for power supply and temperature control silicone heating panels, flexible heating elements, cartridge heaters, etc. These units are supplied in an IP53 metal box for wall mounting. They include a controller with IP65 front face, an on / off button with integral indicator light and load protection by fuse. Heating elements and probe are connected to a terminal block. Glands supplied.
Dimensions (mm): L =200- H = 250 - D = 136.
P/N.
Input
32032-11 Pt100
32032-12 TC/J
32032-13 TC/K
Controller
PID
PID
PID
Temp range
0/+300°C
0/+450°C
0/+1200°C
CONTROL UNITS, 3 AND 5 KW / 230V SINGLE PHASE
Ready-to-use units for power supply and temperature control silicone heating panels, flexible heating ele-
P/N.
P max. Input Controller Supply
(kW)
32045-20
3 device
TC/J PID UP SSR ments, cartridge heaters, etc.These units are supplied
32045-21
3 TC/K PID UP SSR in an IP55 polyamidl box. They are equipped with an auto-
32045-22
3 Pt100 PID
Temp.
range
0/+450°C
0/+1200°C
UP SSR -50/+350°C adaptive PID controller type 30656 class 0.2 with a alarm available, a remote controle and have 2 terminals for external safety circuit
These units are supplied in an IP55 metal box for wall mounting. They include a controller with IP65 front
P/N.
P max. Input Controller Supply
(kW)
32045-03
3 device
Temp.
range
TC/J PID Solid-state relay 0/450°C
32045-12
3 Pt100 PID Solid-state relay 0/300°C
32045-51
5 TC/J ON/OFF Contactor 0/450°C
32045-53
5 TC/J PID Solid-state relay 0/450°C face, an on / off button with integral indicator light and load protection by fuse. Heating elements and probe are connected to a terminal block. Glands supplied.
The simple control unit have 2 terminals for external safety circuit.
32045-61
5 Pt100 PID Contactor 0/300°C
32045-62
5 Pt100 PID Solid-state relay 0/300°C
WITH INTEGRAL SAFETY TEMPERATURE CUT-OUT
The control unit with integral safety temperature cutout have 2 terminals for external safety circuit,and a safety temperature cut-out (K-type thermocouple input) to protect the heating elements from damage due to overheating.
Only for heating systems fitted with a safety K-type thermocouple
P/N.
P max. Input Controller Device
(kW) Supply
Temp.
range
32045-54
5 TC/J PID Solid-state relay 0/450°C
32045-55
5 Pt100 PID Solid-state relay 0/300°C
Dimensions (mm): L = 400 - H = 400 - D = 200.
Technical advice: Solid-state relay models are preferable.
The model with a J-type thermocouple input can be reconfigured on plant to a K-type input.
130
Website : http://www.vulcanic.com
E-mail : [email protected]
READY TO USE POWER SUPPLY
& CONTROL UNITS
THERMOSTAT CONTROL UNITS
Ready-to-use units for power supply and temperature control silicone heating panels, flexible heating elements, cartridge heaters, etc. These units are supplied in an IP55 metal box for wall mounting. They include front face an on / off button with integral indicator light and load protection by fuse.
Heating elements are connected to a terminal block. Glands supplied.
P/N.
P max. Voltage Supply
(kW)
32032-01
18
32032-02
45
3P
400
400 device
Dimensions (mm)
Width.Height Depthf
Contactor 300 400 200
Contactor 400 400 200
CONTROL UNITS, 8,6 kW to 158 kW at 400V, 3 phases with controller
Control units for temperature control of circulation liquid heaters, immersion heaters, fan heaters and duct heaters. Metal IP53 case.
They comprise a controller with IP65 front face, an isolating switch + fuses + power supply device (and its safety device, if a static power unit) + on / off indication + heating indications + safety fuses + emergency stop button + red default indicator + reset push button.
2 terminals for external safety circuit.
External safety module on 2 inputs terminal.
Pre-set controller.
Heating elements and probe are connected to a terminal block. Cable entry to box via supplied glands.
PART NUMBERS Max.
Power Voltage Controller Supply
PT100 J-type T/C K-type T/C (V) device
32065-05 32066-05 32067-05
8,6 kW 400 3 P ON/OFF Contactor
Dimensions
Width Height Depth
1 400 600 300
32065-07 32066-07 32067-07
8,6 kW 400 3 P PID Solid-state relay 1 400 600 300
32065-11 32066-11 32067-11
14,3 kW 400 3 P ON/OFF Contactor 1 400 600 300
32065-13 32066-13 32067-13
14,3 kW 400 3 P PID Solid-state relay 1 400 600 300
32065-14 32066-14 32067-14
14,3 kW 400 3 P ON/OFF Contactor 2 400 600 300
32065-16 32066-16 32067-16
14,3 kW 400 3 P PID Solid-state relay 2 400 600 300
32065-21 32066-21 32067-21
25,7 kW 400 3 P ON/OFF Contactor
32065-23 32066-23 32067-23
25,7 kW 400 3 P PID
1
Solid-state relay 1
400
400
600
600
300
300
32065-24 32066-24 32067-25
25,7 kW 400 3 P ON/OFF Contactor
32065-26 32066-26 32067-26
25,7 kW 400 3 P PID
2
Solid-state relay 2
400
400
600
600
300
300
32065-27 32066-27 32067-27
25,7 kW 400 3 P ON/OFF Contactor 4 600 800 300
32065-29 32066-29 32067-29
25,7 kW 400 3 P PID Solid-state relay 4
32065-41 32066-41 32067-41
43 kW 400 3 P ON/OFF Contactor 1
600
600
800
800
300
300
32065-43 32066-43 32067-43
43 kW 400 3 P PID Solid-state relay 1 600 800 300
32065-44 32066-44 32067-44
43 kW 400 3 P ON/OFF Contactor 2 600 800 300
32065-46 32066-46 32067-46
43 kW 400 3 P PID Solid-state relay 2 600 800 300
32065-47 32066-47 32067-47
43 kW 400 3 P ON/OFF Contactor 4 600 800 300
32065-49 32066-49 32067-49
43 kW 400 3 P PID Solid-state relay 4 600 800 300
32065-61 32066-61 32067-61
72 kW 400 3 P ON/OFF Contactor 1 600 800 300
32065-63 32066-63 32067-63
72 kW 400 3 P PID Solid-state relay 1 600 1200 300
32065-64 32066-64 32067-64
72 kW 400 3 P ON/OFF Contactor 2 600 800 300
32065-66 32066-66 32067-66
72 kW 400 3 P PID Solid-state relay 2 600 1200 300
32065-67 32066-67 32067-67
72 kW 400 3 P ON/OFF Contactor 4 600 1200 300
32065-69 32066-69 32067-69
72 kW 400 3 P PID Solid-state relay 4 600 1200 300
32065-91 32066-91 32067-91
115 kW 400 3 P ON/OFF Contactor 1 600 1200 300
32065-93 32066-93 32067-93
115 kW 400 3 P PID Solid-state relay 1 600 1200 300
32065-94 32066-94 32067-94
115 kW 400 3 P ON/OFF Contactor 2 600 1200 300
32065-96 32066-96 32067-96
115 kW 400 3 P PID Solid-state relay 2 600 1200 300
32065-97 32066-97 32067-97
115 kW 400 3 P ON/OFF Contactor 4 600 1200 300
32065-99 32066-99 32067-99
115 kW 400 3 P PID Solid-state relay 4 600 1200 300
32065-81 32066-81 32067-81
158 kW 400 3 P PID Solid-state relay 1 800 2000 400
32065-82 32066-82 32067-82
158 kW 400 3 P PID Solid-state relay 2 800 2000 400
32065-83 32066-83 32067-83
158 kW 400 3 P PID Solid-state relay 4 800 2000 400
Temperature ranges
Factory set, user-configurable
Input
PT100
Control mode
ON/OFF
PT100
TC J
TC J
TC K
TC K
PID
ON/OFF
PID
ON/OFF
PID
Range
-50/150
0/300
0/400
0/450
0/800
0/1371
Website : http://www.vulcanic.com
E-mail : [email protected]
131
INSULATION AND CONNECTION
ACCESSORIES
NICKEL-CHROME RESISTANCE WIRE
ResistIve wires for making up wire-bare heating elements. They are generally used for making coil-wand heating elements and their resistivity of
1,08
Ω mm
2
/m hardly changes at all with temperature. Their ends should be welded to steel or stainless steel pins which act as unheated conductors ; they can equally well be doubled and twisted.
These reference numbers are for 10m lengths.
Order x P/N. to receive x times 10 m of wire.
GLASS FIBRE SHEATHING
This sheathing is made of 1 or 2 overlapping layers, silicone treated to avoid fragility, and is suited for insulating conductors at an ambient temperature up to
250°C (300°C peak temperature).
P/N. P/N. 2510-01 is not silicone treated (.2513- XX is double thickness.)
P/N.
Wire Ø
Resistance Weight
(mm)(
Ω
/m) ±5% (kg)
4503-06
0,40 8,59 0,010
0,50 5,5 0,016
4503-07
4503-08
4503-09
4503-10
4503-11
4503-12
4503-13 1
4503-14
4503-15
4503-16
0,56
0,63
0,71
0,80
0,90
1,12
1,25
1,40
4,38
3,46
2,73
2,15
1,7
1,36
1,1
0,88
0,702
0,020
0,026
0,033
0,042
0,053
0,065
0,082
0,102
0,128
4503-17
P/N.
2510-01
2511-01 36
2512-01 57
2513-01 8
2513-02
1,60
Inside Ø Outside Ø Length
(mm) (mm) (m)
1,5 3
12
0,537
10
14
0,167
100
50
50
50
20
Weight
(kg)
0,44
0,88
1,46
0,86
1,20
STRANDED COPPER WIRE IN A GLASS FIBRE SHEATH
These conductors are made of small-diameter copper wires and are suited for connecting electrical heating elements at ambient temperatures up to
150°C (200°C peak temperature).
P/N.
Section Outside Ø Inside Ø Roll length Imax at Weight
(mm2) wire (mm) sheath (mm) (m) 80°C (A) (kg)
2520-03 0,5 0,9 2,1 20 3,5 0,20
2520-05
0,75 1,2 2,3 20 6 0,24
STRANDED NICKEL WIRE IN A GLASS FIBRE SHEATH
2520-01
1,5
2520-04
2,52
2521-014
2521-026
1,6
2,64
3,6
2,7
3,2
4,8
20
20
20
20
12 0,39
16 0,59
20 1,01
27 1,30
These conductors are made of 0,3 mm Ø pure nickel wires surrounded by an insulating sheath and are suited for connecting electrical heating elements at ambient temperatures up to 300°C (350°C peak temperature).
P/N.
Section Outside Ø Inside Ø Roll length Imax at Weight
(mm2) wire (mm) sheath (mm) (m) 80°C (A) (kg)
2525-01 0,42 0,9 1,5 20 3,9 0,20
2525-02
0,75 1,2 2,6 20 7 0,27
2526-01
1,5
2526-02
2,5
2526-034
1,6
2,0
2,6
2,9
3,4
4,2
20
20
20
11 0,40
15 0,60
22 0,90
STRANDED NICKEL WIRE IN A KAPTON SHEATH
These conductors are made of 0,3 mm Ø pure nickel wires surrounded by an insulating sheath and are suited for connecting electrical heating elements at ambient temperatures up to 350°C (400°C peak temperature).
P/N.
Section Outside Ø Inside Ø Roll length Imax at Weight
2527-01
2,52
2527-024
(mm2) wire (mm) sheath (mm) (m) 80°C (A) (kg)
2,6 3
2,5 20
20
15 0,625
22 1,060
EYELET TERMINALS IN PURE NICKEL
Allow nickel or copper leads to be connected to threaded terminals at an ambient temperature up to
650°C. Fixing by brazing or crimping
P/N.
Terminal Ø
Section
(mm) (mm
2
)
55340-10 5 1,25 à 2,5
55341-10 6
1,25 à 2,5
55342-10 5
55343-10 6
3 à 6
3 à 6
Pack of Weight
(kg)
10 0,012
10
10
10
0,016
0,015
0,020
STEATITE BEADS
Steatite beads allowing insulation of bare stranded ropes or under fibreglass insulator sheath or under kapton sheath, in 350 to 450°C environment.
To make an extension cord for infrared emitters type 6020, use the beads P/N 2530-03. A similar extension cord can be made up from beads P/N 2530-05 for ceramic insulated strip heaters type 4033.
P/N.
2530-01133
Ø inner Ø outer
(mm)
Length Nb of beadsNb of beadsWeight
(mm) unit. (mm) per m.
per packet (kg)
390 4000 0,3
2530-02
1,5 44 280 3300 0,3
260 3750 0,6
2530-03
2,2 55
2530-04
3,2
2530-05
3,8 8
2530-06
4,7
2530-07
6,7
6,5 6
8,5
10,5 9
7,7
9,5
230 2460 0,6
200 2500 1
150 1600 1
140 1150 1
CERAMIC TERMINALS
Enable the interconnection between two conductors
(often inside protective boxes) at ambient temperatures up to 200°C. Bipolar models for single phase and tripolar models for 3 phases or single phase + earth.
132
P/N.
Type Dimensions Section Ø max I
(mm) (mm 2 )
52486-10
2 poles 24x21x17 43
(mm) (A)
Packaging Weight
(kg)
10 par 10 p. 0,16
10 par 10 p. 0,21
52487-10
3 poles 35x21x17 43
52488-05
2 poles 35x30x23 106
52489-05 3 poles 51x30x23 106
30 par 5 p. 0,24
30 par 5 p. 0,37
Website : http://www.vulcanic.com E-mail : catalogue-vulcanic.com
TEMPERATURE CONTROL UNITS
VULCATHERM
®
Atmospheric
WATER
Pressurised
HEAT TRANSFER MEDIUM
-60°C
-40°C
-20°C
0°C 10°C 90°C
110°C 140°C 160°C 180°C
200°C
HOT
OIL
Atmospheric
250°C 300°C
Pressurised
350°C 400°C
HOT / COOL
HOT / AIR COOLING
HOT / COLD
Sensors on heating elements guarantee long life service and performance of fluids
Lowest inertia for quick response time
Installation in ATEX Area see on page 144
High-energy efficiency and accurate temperature control with central management system
(C.M.S/SGC)
Easy opening and reduced maintenance
Cooling control by Solenoid valve on/off or proportional
Vulcatherm
®
+
Heating control by 100% thyristor units or step control (combination of relays and thyristors)
Remote control with analogical or numerical signals (RS, IP)
Website : http://www.vulcanic.com E-mail : [email protected]
133
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
ATMOSPHERIC : WATER 90°C MAX
Vulcatherm
®
HOT Vulcatherm
®
HOT / COLD
Heat, cool
and control a closed fluid loop
(hot water 90°C maxi)
Heat, cool
and control a closed fluid loop (hot water 90°C maxi).
Hot water in process is cooled by heat exchanger connecter to industrial water network.
10811
Atmospheric in closed loop
Applications :
• Elastomer moulding
• Polymer moulding
• Thermoforming
• Thermo-compression
• Tracing...
Money saving - Heavy duty
Reduced maintenance
10800
Atmospheric in open loop
Applications :
• Process with high frequency tools rotation
• Process with vacuum system
• Extrusion and injection of polymers...
Money saving - Heavy duty
Stable control
10801
Atmospheric in closed loop
Applications :
• Elastomer moulding
• Polymer moulding
• Injection, extrusion
• Heating jacket
• Tracing...
Accurate - Fast
Reduced maintenance
Characteristics :
• 1 electrical heater with temperature sensors
• 1 pump
• 1 atmospheric expansion tank
• 1 electrical cabinet with integrated central management system
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Characteristics :
• 1 electrical heater
• 1 heat exchanger (for cooling)
• 1 immersible pump
• 1 atmospheric tank
• 1 electrical cabinet with integrated controller
• Sensors for control and safety
• Painted frame equipped with castors
Characteristics :
• 1 electrical heater with temperature sensors
• 1 heat exchanger (for cooling)
• 1 pump
• 1 atmospheric expansion tank
• 1 electrical cabinet with integrated central management system
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Features :
• Automatic filling by water network supply
• Automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
Features :
• Automatic filling by water network supply
• Automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
Layout
Features :
• Automatic filling by water network supply
• Self priming and automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
Customer loop
Temperature sensor
Customer loop
Pump
Cold water
Customer loop
Temperature sensor
Expansion tank Expansion tank atmospheric tank
In line heater
In line heater
Manual filling
Temperature sensor
Manual filling
Heat exchanger
Pump
Heating
Cooling cold water
automatic filling automatic filling
Pump
automatic filling
VULCATHERM
®
Heating temperature up to
Maximum pressure allowed in the circuit
∆t between the thermal fluid and cooling water
Heating
Nominal ∆p Expansion Dimensions Weight
Power Flow Maxi volume L x H x P
+5/-10% (kW) (m
3
/h) (bar)
V (litre) (mm)
(kg)
HOT
90°C
10 bar
-
REF.
HOT / COLD
90°C
8 bar (10800) 10 bar (10801)
∆ t = 65°C Maxi
Cooling Weight power
(kW)
(kg)
REF.
134
3,3
0,5
6
0,9
6
2,4
9
2,4
2
3
3
3,7
3,7
4
340 x 580 x 680
340 x 580 x 680
340 x 600 x 650
55
55
60
10
1,5
14
2,1
20
3
3
3
3
4
3,7
10
340 x 600 x 650
340 x 580 x 680
400 x 780 x 860
60
55
80
3 10 400 x 780 x 860 150
30
4,5
40
6
3
3
19
19
500 x 1180 x 950 200
500 x 1180 x 950 200
60
9 3 28 600 x 1600 x 1000 240
10811-03
10811-06
-
-
10811-10
10811-14
10811-20
10811-30
10811-40
10811-60
18
18
45
60
10
16
16
90
120
180
120
210
210
210
60
60
60
60
60
85
10801-03
10801-06
10800-06
10800-09
10801-10
10801-14
10801-20
10801-30
10801-40
10801-60
Customised solutions :
• Power : 75 up to 245 kW
• Centrifugal pump with magnetic seal
• Pump with high flow rate
• See all options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
ATMOSPHERIC : WATER 90°C MAX
Vulcatherm
®
HOT / AIR COOLED
10831
Atmospheric in closed loop
High performance - Compact - Accurate
Fast - Reduced maintenance
Heat, cool
and
control
a water closed loop from
40°C to 90°C
. Hot water in process is cooled throught an air exchanger + fan.
Fully available and designed for process without water supply.
Layout
Applications :
• Elastomer moulding
Characteristics:
• 1 electrical heater with sensor
Customer loop
• Polymer moulding
• Injection, extrusion
• Heating jacket
• Tracing ...
Features :
• Water loop
• 1 air exchanger (air 32°C maxi)
• 1 pump
• 1 atmospheric expansion tank
• 1 central management system
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Temperature sensor
In line heater
• Electrical supply 400VAC 3 Phases + N + E
VULCATHERM
®
Heating temperature up to
Maximum pressure allowed in the circuit
HOT / AIR COOLED
90°C
10 bar
Air
Heat exchanger
Heating
Nominal ∆p Expansion Dimensions
Power Flow Maxi Volume L x H x P
+5/-10% (kW) (m
3
/h) (bar)
V (litre) (mm)
Cooling
∆t REF.
Power Maxi
(kW) (°C)
Pump
automatic filling
Expansion tank
Manual filling
4
0,5 3
6
0,9 3
10
1,5 3
3,8 400 x 980 x 860
3,8 400 x 980 x 860
3,8 400 x 980 x 860
14
2,1 3
20
33
30
4,5 3
10
14
14
800 x 1200 x 800
800 x 1200 x 800
950 x 1660 x 900
40
63 14 950 x 1660 x 900
60
9 3 21 1000 x 2050 x 1600
10
68
10831-04
10
68
10831-06
10
68
10831-10
20
68
10831-14
20
68
10831-20
50
68
10831-30
50
68
10831-40
100
68
10831-60
Customised solutions :
• Power : 75 up to 245 kW
• Centrifugal pump with magnetic seal
• Pump with high flow rate
• See all options on page 144
Vulcatherm
®
HOT / COLD
10821
Atmospheric in closed loop
High performance - Compact - Accurate
Fast - Reduced maintenance
Heat, cool
and
control
a water + glycol loop from
-20°C to 90°C
. Hot water in process is cooled by integrated refrigerating unit.
Customer loop
Applications :
• Process with a wide temperature range
• Crystallizer
• Chemical reactor
• Climatic chamber
• Test benches
Characteristics :
• 1 electrical heaters with sensor
• 1 evaporator exchanger
• 1 condensor water cooled
• 1 pump
• 1 refrigerating compressor
• Electronic expansion valve
• 1 atmospheric expansion tank
• 1 central management system
(CMS/SGC V2
)
• Sensors for control and safety
• Painted frame equipped with castors
Type Air
Condenser
Ref. 10841-xx
Air
Water + glycol -20 to 90°C
Type Water
Condenser
Layout
Ref. 10821-xx
Cold water
Condenser
VULCATHERM
®
Maximum pressure allowed in the circuit
refrigerating unit
Compressor
Features :
• Water + glycol loop
• Manual filling
• Condenser cooled by industrial water network.
• Electrical supply 400VAC 3 Phases + E
Temperature sensor
In line heater
Heat exchanger
Pump
HOT / COLD
10 bar
Heating
Nominal ∆p Expansion Dimensions
Power Flow Maxi Volume L x H x P
+5/-10% (kW) (m
3
/h) (bar)
V (litre) (mm)
4
4
6
10
20
3 3
0,52
0,53
0,93
1,53
4
0,53
4
0,53
0,93
6
10
20
3 3
1,53
3,8
3,8
3,8
3,8
14
3,8
3,8
3,8
3,8
14
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
0,7
800 x 1200 x 800
1,4
800 x 1200 x 800
2,1
800 x 1200 x 800
3,5
800 x 1200 x 800
7
Cooling power
(kW)
-20°C -10°C
-
-
-
-
1,3
2,6
3,8
6,4
12,8
1,3
2,6
3,8
6,4
12,8
0°C
2
4
6
10
20
6
10
20
2
4
Expansion tank
REF.
10821-01
10821-03
10821-05
10821-09
10821-19
10821-02
10821-04
10821-06
10821-10
10821-20
Manual filling
Customised solutions :
• Power up to 125 kW hot / 80kW cold.
• Wide temperature range up to -30°C
• See all options on page 144
• Pressurised expansion tank (see next 10826 p.139)
• Air condenser (32°C maxi) with helicoid or centrifugal fan
Web Site : http://www.vulcanic.com E-mail : [email protected]
135
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
PRESSURISED WITH EXPANSION IN WATER NETWORK : WATER 90°C MAXI
Vulcatherm
®
HOT Vulcatherm
®
HOT / COLD
10814
Pressurisation and expansion in customer water network
Money saving - Compact
Reduced maintenance
10804
Pressurisation and expansion in customer water network
Money saving
Compact - Accurate
FOR TOOLS WORKING UNDER PRESSURE
Heat
and
control
a water closed loop (water 90°C maxi).
Heat
and
control
a closed water loop (hot water 90°C maxi). Hot water in process is cooled by an exchanger connected to water network supply.
Applications :
• Elasmoter moulding
• Polymer moulding
• Thermoforming
• Thermo-compression
• Tracing ...
Characteristics :
• 1 electrical heater
• 1 pump
• 1 electrical cabinet with integrated PID controller
• Sensors for control and safety
• Painted frame equipped with castors
136
Applications :
• Elasmoter moulding
• Polymer moulding
• Thermoforming
• Tools working under pressure ...
Characteristics :
• 1 electrical heater
• 1 exchanger hot cold (water / water)
• 1 pump
• 1 electrical cabinet with integrated PID controller
• Sensors for control and safety
• Painted frame equipped with castors
Features :
• Automatic filling by water network
• Automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
• Connection to pressurised water network can be achieved via our
ref 10804-99
supplied as an option
Features :
• Automatic filling by water network
• Automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
• Connection to pressurised water network can be achieved via our
ref 10804-99
supplied as an option
Layout
Customer loop
Temperature sensor
Cold water
Customer loop
Temperature sensor
In line heater
In line heater
Exchanger
Pump
Pump
Filling and Expansion Filling and Expansion
VULCATHERM
®
Heating temperature up to
Maximum pressure allowed in the circuit
Heating
Nominal ∆p Dimensions
Power Flow Maxi L x H x P
+5/-10% (kW) (m
3
/h) (bar)
(mm)
3,3
0,5 2
6
0,9 3
10
1,5 3
300 x 500 x 570
300 x 500 x 570
300 x 500 x 570
Customised solutions :
Weight
HOT
90°C
12 bar
REF.
(kg)
40
40
40
10814-03
10814-06
10814-10
• Remote control
• Temperature measurement by external sensor
Cooling
Power
(kW)
HOT / COOL
90°C
12 bar
∆t Weight
Maxi
(°C)
(kg)
10
16
18
6
5
65
65
40
40
40
REF.
10804-03
10804-06
10804-10
• Stainless steel box
• All options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
PRESSURISED AND EXPANSION CONTROL : WATER 110°C AND 140°C MAXI
Vulcatherm
®
HOT Vulcatherm
®
HOT / COLD
Pressurisation and expansion in customer water network
Money saving - High performance - Heavy duty
Pressurisation and expansion in customer water network
Money saving - High performance - Heavy duty
Heat
and
control
a closed water loop (hot water up to 140°C).
In line heater
Expansion tank
Heat
and
control
a closed water loop (hot water up to 140°C). Hot water in process is cooled by a heat exchanger connected to water network supply.
Applications :
• Autoclave, steriliser
• Mixer, melter ...
• Tools available to work under pressure 3 to 6 bar mini
Characteristics :
• 1 electrical heater with sensor
• 1 accumulator for expansion
• 1 centrifugal pump • 1 pressure reducer
• 1 safety valve (3 up to 7 bar)
• 1 electrical cabinet with integrated central management system
(CMS/SGC ECO)
• Sensors for control and safety
Features :
• Automatic filling and pressurisation by customer water network (mini 1 bar)
• Electrical supply 400VAC 3 Phases + E
Layout
Customer loop
Temperature sensor
Applications :
• Elastomer moulding
• Polymer moulding
• Thermoforming
• Tools available to work under pressure from 3 to 6 bar mini
Characteristics :
• 1 electrical heater with sensor
• 1 accumulator (for expansion)
• 1 exchanger hot/cold or direct injection (see table below)
• 1 pump • 1 pressure reducer
• 1 safety valve (3 up to 7 bar)
• 1 electrical cabinet with integrated central management system
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Features :
• Automatic filling and pressurisation on customer water network (mini 3 bar)
• Automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
Direct injection only for type 10805
Customer loop
Temperature sensor
with exchanger
Customer loop
Temperature sensor
In line heater
Expansion tank
Cold water
In line heater
Expansion tank
Exchanger
Pump
Pump
automatic filling
Filling and direct injection
Way out
Pump
automatic filling
VULCATHERM
®
Maximum pressure in the circuit
Cooling power according a ∆t of
Heating temperature up to 110°C
HOT
12 bar
140°C
80°C
110°C
HOT / COOL
12 bar
110°C
140°C
Heating
Nominal Dimensions Weight ∆p
Power Flow L x H x P Maxi
+5/-10% (m
3
/h)
(mm) (kg) (bar)
REF.
∆p
Maxi
(bar)
REF.
3,3
0,5 340 x 580 x 680
3,3
0,5 340 x 580 x 680
6
0,9 340 x 580 x 680
10
1,5 340 x 580 x 680
70
70
70 3
-
-
-
-
10815-06
3
10812-06
10815-10
3
10812-10
70 3
14
20
30
40
60
2,1
3
4,5
6
9
400 x 780 x 860
400 x 780 x 860
500 x 1320 x 950
500 x 1320 x 950
600 x 1600 x 1000
100 3
100 3
170 3
170 3
180 3
10815-14
3
10812-14
10815-20
10815-30
10812-20
10815-40
10815-60
See
10806 page 138
Cooling
45
60
90
120
180
10
10
20
22
∆p
Power Maxi
(kW)
(bar)
REF.
With exchanger
REF.
Without exchanger
(direct injection)
Cooling
∆p REF.
Power Maxi
(kW)
(bar)
2
10805-03
3
-
-
10805-04
10
3
10805-06 10805-07 20
3
10805-10 10805-11 22
3
10805-14 10805-15 45
3
10805-20 10805-21 60
3
10805-30 10805-31
3
10805-40 10805-41
3
10805-60 10805-61
3
10802-03
-
3
10802-06
3
10802-10
2
10802-14
10802-20
See
10806 page 138
Customised solutions :
•
Others power available from 75 up to 245 kW
• All options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
137
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C, 140°C AND 160°C MAXI
Vulcatherm
®
HOT Vulcatherm
®
HOT / COLD
10816
Pressurisation and expansion in customer water network
Money saving - Compact
Reduced maintenance
10806
Pressurisation and expansion in customer water network
Money saving - Compact
Reduced maintenance
Heat
and
control
a closed water loop (hot water up to 110°C and over heated water up to 160°C maxi).
Applications :
• Autoclave, steriliser
• Mixer, melter...
• Tools available to work under pressure 3 to 6 bar mini
Characteristics:
• 1 electrical heater with sensor
• 1 pressurised tank
• 1 tank for filling and atmospheric expansion
• 2 pumps
• 1 solenoid valve for pressure reducing
• 1 safety valve
• 1 electrical cabinet with integrated central management
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Features :
• Automatic filling by water network
• Pressurisation, expansion and automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
Layout
Customer loop
Heat, cool
and
control
a closed water loop (hot water).
The closed water loop is cooled down in a exchanger working under the customer water network.
Applications :
• Elastomer moulding
• Polymer moulding
• Thermoforming
• Tools available to work under pressure 3 to 6 bar mini
Characteristics :
• 1 electrical heater with sensor
• 1 pressurised tank
• 1 exchanger hot cold (reverse counter current) or direct injection (see table below)
• 1 filling and expansion tank
• 2 pumps
• 2 solenoid valves with 1 for pressure reducing
• 1 safety valve
• 1 electrical cabinet with integrated central management
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Features :
• Automatic filling by water network
• Pressurisation, expansion and automatic air bleeding
• Electrical supply 400VAC 3 Phases + E
Customer loop
Temperature sensor
Solenoid by pass
Temperature sensor
Solenoid by pass
Cold water
In line heater
In line heater
Expansion tank
Atmospheric tank
Manual filling
Expansion tank
Atmospheric tank
Manual filling
Exchanger
Pump 1
Pump 1
Pump 2 Pump 2
automatic filling automatic filling
138
VULCATHERM
®
Maximum pressure in the circuit
Cooling power for a ∆t of
Heating temperature up to
HOT
12 bar
80°C
110°C / 1 bar 140°C / 3 bar 160°C / 6 bar 110°C / 1 bar
HOT / COOL
12 bar
110°C
140°C / 3 bar
130°C
160°C / 6 bar
Heating
Nom. Dimensions Weight ∆p REF.
∆p REF.
∆p REF.
Cooling
∆p REF.
Cooling
∆p REF.
Cooling
∆p REF.
Power Flow L x H x P Maxi
+5/-10% (m
3
/h)
(mm) (kg) (bar)
Maxi
(bar)
Maxi
(bar)
Power Maxi
(kW)
(bar)
Power Maxi
(kW)
(bar)
Power Maxi
(kW)
(bar)
4
0,5 - --
6
0,9 400 x 780 x 860 603
10
1,5 400 x 780 x 860 603
14
2,1 400 x 780 x 860 853
20
3 400 x 780 x 860 1203
30
4,5 500 x 1320 x 950 2103
-
10816-05
10816-09
10816-13
10816-19
10816-29
3
3
3
3
3
-
10816-06
10816-10
10816-14
10816-20
10816-30
3
3
3
3
3
-
10816-07
10816-11
10816-15
10816-21
10816-31
10
20
22
45
60
90
3
3
3
3
3
3
10806-02
10806-05
10806-09
10806-13
10806-19
10806-29
10
20
22
45
60
90
2,8
2,8
2,8
2,8
2,8
2,8
10806-03
10806-06
10806-10
10806-14
10806-20
10806-30
10
20
22
45
60
90
3
3
3
3
3
3
10806-04
10806-07
10806-11
10806-15
10806-21
10806-31
40
6 500 x 1320 x 950 2103
10816-39
3
10816-40
3
10816-41 120
3
10806-39 120
2,8
10806-40 120
3
10806-41
60
9 600 x 1600 x 1000 250 3
10816-59
3
10816-60
3
10816-61 180
3
10806-59 180
2,8
10806-60 180
3
10806-61
Dimensions = 400 x 780 x 860
Customised solutions :
•
Others power available from 75 up to 245 kW • Models 180°C and 200°C
• See all options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C, 140°C AND 160°C MAXI
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C AND 140°C MAXI
Vulcatherm
®
HOT / REFRIGERATED
10826 - 10846
Electrical pressurisation and expansion
High performance - Compact - Accurate
Fast - Reduced maintenance
Heat, cool
and
control
a water + glycol closed loop from -20°C to +140°C. Process fluid cooled by evaporator connected to refrigerating unit.
Water condenser
Applications :
• Wide temperature range process
• Crystallizer
• Chemical reactor
• Climatic chamber
• Test benches
Features :
• Water + glycol loop
• Manual filling
• Condenser cooled by air or water
• Electrical supply 400VAC 3 Phases +
E (+ Neutral for air condenser)
Characteristics :
• 1 electrical heater with sensor
• 1 evaporator
• 1 condenser cooled by air or water
• 2 pumps
• 1 pressurisation tank
• 1 compressor
• 1 electronic expansion valve
• 1 atmospheric expansion tank
• 1 electrical cabinet with integrated central management
(CMS/SGC V2)
• Sensors for control and safety
• Painted frame equipped with castor
Layout
Air condenser
Type air condenser
Ref. 10846-xx
Type water condenser
Ref. 10826-xx
Customer loop
Temperature sensor
Solenoid by pass
Cold water
In line heater
Refrigerating unit
Expansion tank
Atmospheric tank
Manual filling
Condenser Evaporator
Air
Pump 1
Pump 2
Compressor
Water + glycol -20 to 140°C
VULCATHERM
®
Maximum pressure allowed in the circuit
Heating temperature up to
Heating
Nominal ∆p Dimensions
Power Flow Maxi L x H x P
+5/-10% (kW) (m
3
/h) (bar)
(mm)
10
14
4
6
0,63
0,93
1,53
2,13
20
3 3
30
4,53
40
6 3
60
9 3
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
950 x 1660 x 900
950 x 1660 x 900
800 x 1730 x 1500
800 x 1730 x 1500
800 x 1730 x 1800
VULCATHERM
®
Maximum pressure allowed in the circuit
Heating temperature up to
Heating
Nominal ∆p Dimensions
Power Flow Maxi L x H x P
+5/-10% (kW) (m
3
/h) (bar)
(mm)
10
14
4
6
0,63
0,93
1,53
2,13
20
3 3
30
4,53
40
6 3
60
9 3
800 x 1200 x 800
800 x 1200 x 800
950 x 1660 x 900
950 x 1660 x 900
950 x 1660 x 900
1000 x 2050 x 1600
1000 x 2050 x 2300
1000 x 2050 x 3000
HOT / COLD WATER CONDENSER 25°C Maxi
12 to 14 bar
110°C 140°C
Cooling power
(kW)
-20°C -10°C 0°C +10°C +20°C
5
7,5
10
15
1
1,5
2,5
3,5
12
18
24
36
2,4
3,6
6
8,4
20
30
40
60
10
14
4
6
30
45
60
90
15
21
6
9
REF.
REF.
8 10826-02 10826-03
12 10826-05 10826-06
20 10826-09 10826-10
28 10826-13 10826-14
40 10826-19 10826-20
60 10826-29 10826-30
80 10826-39 10826-40
120 10826-59 10826-60
HOT / COLD CONDENSER A AIR 32°C Maxi
12 to 14 bar
110°C 140°C
Cooling power
(kW)
-20°C -10°C 0°C +10°C +20°C
5
7,5
10
15
1
1,5
2,5
3,5
12
18
24
36
2,4
3,6
6
8,4
20
30
40
60
10
14
4
6
30
45
60
90
15
21
6
9
REF.
REF.
8
12
10846-02 10846-03
10846-05 10846-06
20 10846-09 10846-10
28 10846-13 10846-14
40 10846-19 10846-20
60 10846-29 10846-30
80 10846-39 10846-40
120 10846-59 10846-60
Customised solutions :
• Others power available from 125 kW hot / 80kW cooling
• Temperatures avalaible from -30°C up to +160°C
•
Centrifugal fan
• See all options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
139
TEMPERATURE CONTROL UNITS
VULCATHERM ® WATER MEDIUM
ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C MAXI
Vulcatherm
®
HOT / AIR COOLING
10836
Electrical pressurisation and expansion
High performance - Compact - Accurate - Fast
Wide temperature range - Reduced maintenance
Heat, cool
and
control
a closed water loop from 40°C to 110°C. Hot process fluid is cooled throught an air exchanger and a fan.
Designed for process without water supply
Applications :
• Elastomer moulding
• Polymer moulding
• Injection, extrusion
• Jacket heat
• Tracing ...
Features :
• Water loop
• Electrical supply 400VAC
3 Phases + E
Characteristics :
• 1 electrical heater with temperature sensor
• 1 to 6 hot exchanger / air cold
• 1 to 3 helicoid fan
• 1 expansion tank
• 2 pumps
• 1 safety valve
• 1 electrical cabinet with integrated central management
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Layout
Customer loop
Temperature sensor
In line heater
Solenoid by pass
Atmospheric tank
VULCATHERM
®
HOT / AIR COOLING
Expansion tank
Manual filling
Heating temperature up to
Maximum pressure allowed in the circuit
110°C
8 to 10 bar
Air
Exchanger
Pump 1
Heating
Nominal ∆p Expansion Dimensions
Power Flow Maxi volume L x H x P
+5/-10% (kW) (m
3
/h) (bar)
V (litre) (mm)
Heating
∆t Weight REF.
Power Maxi
(kW) (°C)
(kg)
Pump 2
Automatic filling
4
0,52 2
6
0,93 2
10
1,53 2
400 x 1000 x 860
400 x 1000 x 860
400 x 1000 x 860
14
2,13 5
20
3 3 5
30
4,53 8
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
40
6 3 8 800 x 1200 x 800
60
9 3 11 1000 x 2050 x 1600
10
68 110
10836-02
10
68 110
10836-05
10
68 115
10836-09
20
68 170
10836-13
20
68 170
10836-19
50
68 180
10836-29
50
68 180
10836-39
100
68 230
10836-59
Customised solutions :
• Power : 75 up to 245 kW
• See all options on page 144
ELECTRICAL PRESSURISATION AND EXPANSION : WATER 160°C MAXI
Layout
Heat
,
cool
and
control
a water + glycol closed loop from 40°C to 160°C.
Hot process fluid is cooled through an air exchanger and a fan.
Designed for process without water supply.
Customer loop
Temperature sensor
Applications :
• Elastomer moulding
• Polymer moulding
• Injection, extrusion
• Jacket heat
• Tracing ...
Exchanger
In line heater
Features :
• Water loop
• Electrical supply
400VAC 3 Phases + E
Air
Superposition loop - cold water loop
Fluid superposition process
Pump 2
Pump 1
Characteristics :
• 1 electrical heater with sensor
• 1 tank for pressurisation
• 1 to 6 hot exchangers / air cold
• 1 to 3 helicoid fans
• 1 expansion tank
• 3 pumps + pressurisation + fluid superposition
• 1 solenoid valve
• 1 expansion valve
• 1 safety valve
• 1 electrical cabinet with integrated central management
(CMS/SGC V3)
• Sensors for control and safety
• Painted frame equipped with castors
VULCATHERM
®
Heating temperature up to
Maximum pressure allowed in the circuit
Heating
Nominal ∆p Expansion Dimensions
Power Flow Maxi volume L x H x P
+5/-10% (kW) (m
3
/h) (bar)
V (litre) (mm)
4
0,52
6
0,93
10
1,53
14
2,13
20
3 3
10
10
10
10
400 x 1000 x 860
400 x 1000 x 860
400 x 1000 x 860
800 x 1200 x 800
10 800 x 1200 x 800
30
4,53
40
6 3
15
19
800 x 1200 x 800
800 x 1200 x 800
60
9 3 21 1000 x 2050 x 1600
Expansion tank
Atmospheric tank
Pump 3
HOT / AIR COOLING
160°C
12 to 14 bar
Cooling
∆t Weight REF.
Power Maxi
(kW) (°C)
(kg)
Manual filling
10
68 130
10836-04
10
68 130
10836-06
10
68 135
10836-10
20
68 200
10836-14
20
68 200
10836-20
50
68 210
10836-30
50
68 210
10836-40
100
68 240
10836-60
Customised solutions : • Power : 75 up to 245 kW
• Temperature up to 180°C
140
• Centrifugal fan • See all options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
TEMPERATURE CONTROL UNITS
VULCATHERM ® OIL MEDIUM
ATMOSPHERIC : OIL 180°C, 250°C AND 300°C MAXI
Vulcatherm
®
HOT
10813
Atmospheric closed loop
Heat
and
control
a thermal fluid closed loop (synthetic or mineral oil up to 300°C).
Applications :
• Industrial process with high temperature and low pressure
• Reactor
• Press moulding
• Composite moulding ...
Features :
• Mineral oil ISO32 up to 250°C
Synthetic oil up to 350°C
• Manual filling
• Electrical supply 400VAC 3 Phases + E
Characteristics :
• 1 electrical heater with sensor
• 1 exchanger
• 1 pump
• 1 electrical cabinet with integrated central management
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Money saving - High performance
Heavy duty - Reduced maintenance
Layout
Customer loop
Temperature sensor
In line heater
Pump
Expansion tank
Manual filling
VULCATHERM
®
HOT
Maximum pressure 10 bar
Heating temperature up to 180°C 250°C
Heating
Nom. ∆p
Power Flow Maxi
+5/-10% (kW) (m
3
/h) (bar)
Dimensions
L x H x P
(mm)
REF.
∆p
Maxi
(bar)
Dimensions
L x H x P
(mm)
4
6
7
10
14
20
30
40
60
0,6 3,1
0,9 2,6
3
1,5 3,9
2,1 3,1
2,4
4,5 2,7
6 3,1
9 3,7
400 x 730 x 860
400 x 730 x 860
400 x 730 x 860
400 x 730 x 860
500 x 1320 x 950
500 x 1320 x 950
500 x 1320 x 950
600 x 1600 x 1000
10813-04
10813-06
2,6
10813-10
3,7
10813-14
3
10813-19
4
10813-29
3,9
10813-39
3,2
10813-59
3,5
REF.
∆p
Maxi
(bar)
400 x 730 x 860
400 x 780 x 860
400 x 780 x 860
500 x 1320 x 950
10813-07
10813-11
3,7
10813-15
10813-20
3
4
600 x 1600 x 1000
10813-30
4
600 x 1600 x 1000
10813-40
3,2
600 x 1600 x 1000
10813-60
3,5
300°C
Dimensions
L x H x P
(mm)
500 x 1320 x 950
500 x 1320 x 950
500 x 1320 x 950
600 x 1600 x 1000
600 x 1600 x 1000
600 x 1600 x 1000
REF.
10813-12
10813-16
10813-21
10813-31
10813-41
10813-61
Customised solutions :
• Power : 75 up to 245 kW
• Temperature up to
350°C
• Centrifugal pump with magnetic seal
• Pump with high flow rate
• See all options on page 144
Vulcatherm
®
HOT / COOL
10803
Atmospheric closed loop
High performance - Safe for fluid
Accurate - Heavy duty
Heat, cool
and
control
a closed fluid loop (Synthetic or mineral oil up to 180°C). Hot oil from process is cooled by an heat exchanger connected to water network.
Layout
Applications :
• Industrial process with high temperature and low pressure
• Reactor
• Press moulding
• Composite moulding...
Features :
• Mineral oil ISO32 up to 250°C
Synthetic oil up to 350°C
• Manual filling
• Electrical supply 400VAC 3 Phases + E
Characteristics :
• 1 electrical heater with sensor
• 1 exchanger
• 1 atmospheric expansion tank
• 1 pump
• 1 electrical cabinet with integrated central management
(CMS/SGC ECO)
• Sensors for control and safety
• Painted frame equipped with castors
Cold water
Exchanger
Customer loop
Temperature sensor
In line heater
Expansion tank
Manual filling
VULCATHERM
®
HOT / COOL
Maximum pressure 10 bar
∆t
140°C Maxi
Heating temperature up to 180°C
Heating
Cooling Nom. ∆p
Power Power Flow Maxi
+5/-10% (kW) (kW) (m
3
/h) (bar)
Dimensions
L x H x P
(mm)
REF.
Pump
4
6
10
14
20
30
40
60
8
0,6 3,1
12
0,9 2,6
20
1,5 3,3
28
2,1 2,6
40
3 3
60
4,5 3,3
80
6 3,7
120
9 3,1
400 x 730 x 860
400 x 730 x 860
400 x 730 x 860
400 x 730 x 860
500 x 1320 x 950
500 x 1320 x 950
500 x 1320 x 950
600 x 1600 x 1000
10803-04
10803-06
10803-10
10803-14
10803-19
10803-29
10803-39
10803-59
Customised solutions :
• Power : 75 up to 245 kW
• Temperature up to 350°C
• Centrifugal pump with magnetic seal
• Pump with high flow rate
• See all options on page 144
Website : http://www.vulcanic.com E-mail : [email protected]
141
TEMPERATURE CONTROL UNITS
VULCATHERM ® OIL MEDIUM
ATMOSPHERIC : OIL 180°C, 250°C AND 300°C MAXI
Vulcatherm
®
HOT / COLD
10803
FLUID
SUPERPOSITION
Atmospheric closed loop
Heat, cool
and
control
a closed fluid loop (Synthetic or mineral oil up to 180°C). Hot oil from process is cooled by a heat exchanger connected to water network.
High performance - Safe for fluid
Accurate - Heavy duty
Layout
Customer loop
Applications :
• Industrial process with high temperature and low pressure
• Reactor
• Press moulding
• Composite moulding...
Features :
• Mineral oil ISO32 up to 250°C
Synthetic oil up to 350°C
• Manual filling
• Electrical supply 400VAC 3 Phases + E
Characteristics :
• 1 electrical heater with sensor
• 1 hot oil exchanger
• 1 atmospheric expansion tank
• 2 pumps
• 1 electrical cabinet with integrated central management
(CMS/SGC V2)
• Sensors for control and safety
• Painted frame equipped with castors
Cold water
Exchanger
Atmospheric tank
Manual filling
cold oil superposition
Fluid superposition process
Temperature sensor
In line heater
Pump 1
Pump 2
VULCATHERM
®
HOT / COLD fluid superposition
Maximum pressure
∆t
205°C Maxi
10 bar
240°C Maxi
Heating temperature up to 250°C 300°C
Heating
Cooling Nom. ∆p
Power Power Flow Maxi
+5/-10% (kW) (kW) (m
3
/h) (bar)
Dimensions
L x H x P
(mm)
REF.
∆p
Maxi
(bar)
Dimensions
L x H x P
(mm)
7
10
14
20
30
40
60
14
1,05 2,6
20
1,5 3,7
28
2,13
40
3 4
60
4,5 3,9
80
6 3,2
120
9 3,5
400 x 780 x 860
400 x 780 x 860
500 x 1320 x 950
500 x 1320 x 950
600 x 1600 x 1000
600 x 1600 x 1000
600 x 1600 x 1000
10803-07
10803-11
3,3
10803-15
3,1
10803-20
3,3
10803-30
3,3
10803-40
3,3
10803-60
3,3
500 x 1320 x 950
500 x 1320 x 950
500 x 1320 x 950
600 x 1600 x 1000
600 x 1600 x 1000
600 x 1600 x 1000
REF.
-
10803-12
10803-16
10803-21
10803-31
10803-41
10803-61
Customised solutions :
• Power : 75 up to 245 kW
• Temperature up to 350°C
• Centrifugal pump with magnetic seal
• Pump with high flow rate
• See all options on page 144
Vulcatherm
®
HOT / AIR COOLED
10833
FLUID
SUPERPOSITION
Atmospheric closed loop
High performance -
Wide temperature range
Heat, cool
and
control
a closed oil loop (synthetic or mineral oil up to 180°C). Hot oil from process is cooled through an air exchanger and a fan.
Fully available and designed for process without water network.
Applications :
• Elastomer moulding
• Polymer moulding
• Injection, extrusion
• Jacket heat
• Tracing ...
Features :
• Mineral oil ISO32
• Electrical supply
400VAC Tri + N + T
Characteristics :
• 1 electrical heater with temperature sensor
• 1 to 6 hot oil exchanger / cold air
• 1 to 3 helicoid fans
• 1 pump
• 1 atmospheric expansion tank
• 1 electrical cabinet with integrated central management
(CMS/SGC V2)
• Sensors for control and safety
• Painted frame equipped with castors
Expansion tank
Exchanger
Layout
Manual filling
Customer loop
Temperature sensor
In line heater
VULCATHERM
®
Heating temperature up to
Maximum pressure
HOT / AIR COOLING
180°C
10 bar
Air
cold oil superposition
Fluid superposition process
Pump 1
Pump 2
Heating
Norm. ∆p Volume Dimensions
Power Flow Maxi expansion L x H x P
+5/-10% (kW) (m
3
/h) (bar)
V (litre) (mm)
Cooling
∆t Weight REF.
Power Maxi
(kW) (°C)
(kg)
4
0,6
6
0,9
10
14
1,5
2,1
3,1
2,6
3,8
3,2
9,4
9,4
400 x 980 x 860
400 x 980 x 860
9,4 400 x 980 x 860
10 800 x 1200 x 800
20
3
30
4,5 3
2,6 10
14
800 x 1200 x 800
950 x 1660 x 900
40
6 2,5 14 950 x 1660 x 900
60
9 3,7 24 1000 x 2050 x 1600
10
130 130
10833-04
10
130 130
10833-06
10
130 135
10833-10
20
130 200
10833-14
20
130 200
10833-20
50
130 210
10833-30
50
130 210
10833-40
100
130 240
10833-60
Customised solutions :
• Power : 75 up to 245 kW
• Temperature up to 300°C
• Centrifugal pump with magnetic seal
• Pump with high flow rate
• See all options on page 144
142
Website : http://www.vulcanic.com E-mail : [email protected]
TEMPERATURE CONTROL UNITS
VULCATHERM ® OIL MEDIUM
ATMOSPHERIC : OIL 180°C AND 250°C MAXI
Vulcatherm
®
HOT / COLD
10823 / 10843
Atmospheric closed loop
High performance - Accurate
Wide temperature range - Reduced maintenance
Applications :
• Wide temperature range process
• Crystallizer
• Test benches
• Chemical reactor
Characteristics :
• 1 electrical heater with sensor
• 1 hot oil exchanger / evaporator
• 1 condenser with water
• 1 pump
• 1 atmospheric expansion tank
Features :
• Loop with synthetic oil
• Manual filling
• Condenser cooled by water network
• Electrical supply 400VAC 3 Phases +
• 1 electrical cabinet with integrated central management
(CMS/SGC V3)
• Sensors for control and safety
• Painted frame equipped with castors
E (+ Neutral with air condenser)
Type air condenser
Ref. 10843-xx
Ref. 10823-xx
Cold water
Type water condenser
Customised solutions :
• Wide temperature range available :
Condenser
Refrigerating unit
Air
from -55°C up to 180°C, from -30°C up to 260°C or from 0°C up to 300°C
•
Power : 125 kW hot / 80 kW cold
• Pressurised expansion tank
• Air condenser (maxi 32°C) and centrifugal or helicoid fan
• See all options on page 144
Compressor
Layout
Customer loop
Temperature sensor
In line heater
Evaporator
Pump
Expansion tank
Manual filling
VULCATHERM
®
Maximum pressure
Heating temperature up to 180°C
Thermal process Fluid superposition
HOT / COLD
10 bar
250°C
Fluid superposition
Heating
Nom. Dimensions
Power Flow L x H x P
+5/-10% (kW) (m
3
/h)
(mm)
4
6
0,6
0,9
7
1
10
20
3
1,5
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
800 x 1200 x 800
4
0,6
6
20
3
0,9
800 x 1200 x 800
800 x 1200 x 800
7
1 800 x 1200 x 800
10
1,5 800 x 1200 x 800
800 x 1200 x 800
-20°C
Cooling power
(kW)
-10°C
2,4
3,6
1,2
1,8
3,1
6,2
6
12,8
2,4
3,6
6
12
REF.
Water condenser
REF.
Air condenseur
0°C
4
6
10823-03 10843-03
10823-05 10843-05
-
10 10823-09 10843-09
20 10823-19 10843-19
4
6
10823-04 10843-04
10823-06 10843-06
-
10 10823-10 10843-10
20 10823-20 10843-20
-20°C
Cooling power
(kW)
-10°C 0°C
1,8
3,1
6,2
3,6
6
12,8
3,6
6
12
6
10
20
6
10
20
REF.
Water condenser
REF.
Air condenseur
-
-
-
-
10823-07 10843-07
10823-11 10843-11
10823-21 10843-21
-
-
-
-
10823-08 10843-08
10823-12 10843-12
10823-22 10843-22
CMS - CENTRAL MANAGEMENT SYSTEM
CMS’s are smart controllers,
able to manage elaborated control of process and feed back about measurements
(temperature, pressure, flow rate…). Our 3 references are specially designed for specific requirements of thermoregulation.
SGC.v2
SGC.eco
SGC.v3 touch screen
In/out module
Website : http://www.vulcanic.com E-mail : [email protected]
143
OPTIONS
COMMUNICATION
I-Pack analog in current 4…20 mA : set point (passive) + 1 measurement feedback (active).
Pack digital ModBus RS 485 (RTU) Pack digital Profibus DP on gateway (internal electric box on SubD).
Pack digital V485 (protocol ASCII Vulcanic)
Pack numeric loop 0-20mA (Engel, Arburg…)
Pack Ethernet (included Modbus IP except if other digital communication active)
EXTERNAL MEASUREMENT
External temperature sensor PT100, TCJ, TCK, Analogic 4...20mA (passive).
SOFTWARE
Cascade control by dual-loop (Master/Slave).
Profil generator (16 steps).
Programmable timer.
Remote monitoring by GPRS network (GSM).
Log (shortened max 2400 lines) on Ethernet (needs Pack Ethernet).
CMS UP-GRADE
SGC.eco, SGC.v2 et SGC.v3 touch screen.
HYDRAULIC
Increased cooling with fluid superposition.
Automatic by-pass with 2-ways proportional valve.
Flow rate control with 3-ways valve + flow meter.
Piping in stainless steel…
MANUFACTURING
Stainless steel housing.
Removable retention tank.
Replacement of castors by pads.
Lifting rings.
ATEX TEMPERATURE CONTROL UNITS
Power available from 4 to 60 kW
Water from 10°C to 140°C hot and hot/cold.
Oil 10°C to 180°C hot/Cold.
Oil 10°C to 300°C hot.
Ambient atmospheric gas group IIA, or IIB or IIC.
Operating temperature classification from T1 up to T6.
Atex area 1 or area 2.
Electrical cabinet and pumps Ex d protected or Ex e (possible other protection modes available).
Electrical flow heater and heating elements available with protection modes
Ex d or Ex e.
144
Website : http://www.vulcanic.com E-mail : [email protected]
AIR CONDITIONING UNITS
CHILLERS
VULCAFROID
®
DEHUMIDIFIERS EDENAIR
®
Website : http://www.vulcanic.com E-mail : [email protected]
145
AIR CONDITIONING UNITS
AND LIQUID CHILLERS
AIR-CONDITIONING UNITS FOR CABINETS
Cooling power : from 360 to 2500 W
(L35/L35 according to DIN 3168).
To be fixed either on the front door or side panel or top panel of a cabinet.
Factory pre-set to achieve an average cabinet temperature of 35°C max..
Front face
Rear side
+
Customer’s advantages
- One single cut-out for cabinets from 850 to 2500 W.
-
Powerless
condensation evaporating device.
- Electronic control with alarms and safety values (high pressure, cabinet opened, cabinet temperature, fan and compressor’s thermal breakers).
- Ventilated hermetic compressor.
- Standard spare parts for all models.
Top mounted version
Standard electronic controller
AIR / WATER EXCHANGERS
Cooling power : from 3900 to 6000 W
(W10/L35 according to DIN 3168).
To be fixed either on the front door or side panel of a cabinet.
Factory pre-set to achieve an average cabinet temperature of 35°C max.
Wall mounted air conditioners
TYPE REF.
Cooling power
(W)
CA 35 ME 80740-00
CA 120 ME 80812-12
360
CA 85 ME 80812-08
850
CA 85 ME 80814-08
850
1260
CA 120 TE 80834-12
1180
CA 170 ME 80812-17
1760
CA 170 TE 80834-17
CA 210 ME 80812-21
CA 210 TE 80834-21
1700
2100
2100
CA 250 TE 80834-25
2500
Voltage H LP
(V/ph/Hz)
230/1/50
230/1/50
400/1/50
230/1/50
400/440/3/50/60
230/1/50
400/440/3/50/60
230/1/50
400/440/3/50/60
400/440/3/50/60
Top mounted
TYPE REF.
Cooling power
(W)
CAH 150 ME 80799-00
1460
CAH 150 TE 80745-00
1460
Voltage H LP
(V/ph/Hz)
230/1/50
400/440/3/50/60
Front face
Weight
(mm) (mm) (mm) (kg)
376 400 215 20
800 400 215
800 400 215
900 400 215
900 400 215
950 400 215
34
35
42
42
46
950 400 215
990 400 262
990 400 262
990 400 262
46
50
50
52
Weight
(mm) (mm) (mm) (kg)
400 600 400 49
400 600 400 39
Rear side
Cooling power at nominal water flow (W).
RO400 RO600
Heat-transfer liquid 10°C 15°C 20°C 25°C 10°C 15°C 20°C 25°C temp.
Cabinet
430 l/h 690 l/h
30°C 3100 2100 1500 800 4800 3200 2300 1300 temperature 35°C 3900 3800 2300 1700 6000 4300 3500 2600
40°C 4700 3500 3000 2600 7200 5400 4600 3900
TYPE REF.
Voltage H LP Weight
(V/ph/Hz) (mm) (mm) (mm) (kg)
RO 400 80705-40
400/1/50/60 850 400 160
RO 600 80705-60
400/1/50/60 1250 600 160
20
30
SELF-CONTAINED INDUSTRIAL CHILLERS
VULCAFROID
®
Chillers designed to cool down industrial process through a refrigerated water circulating in a closed loop (water with 5 % added glycol or ISO VG2 heat-transfer oil).
Standard cooling power available from
1,6 to 30 kW.
On request : other powers and medium temperatures.
146
P/N.
Power VoltageH LP
(W) (V/ph/Hz) (mm) (mm) (mm)
99002-16
1600* 230/1/50 395 400 780
Weight
(kg)
65
99002-66
1600* 400/3/50 395 400 780
99002-25
2500* 230/1/50 395 400 780
99002-75
2500* 400/3/50 395 400 780
99003-03
3500** 230/1/50 1130 580 830
65
65
65
99003-04
3500** 400/3/50 1130 580 830
99003-05
5000** 400/3/50 1130 580 830
110
110
120
99003-08
8000** 400/3/50 1600 780 1020 225
99003-12
12000** 400/3/50 1600 780 1020 240
99003-16
16000** 400/3/50 2400 900 1020 350
99003-22
22000** 400/3/50 2400 900 1020 360
99003-30
30000** 400/3/50 2400 900 1020 400
Power (W) ** for W10/L35 * for W20/L35
According to DIN 3168 / “W10” = water temperature at 10°C / “L35”
= Air condensing temperature at 35°C
Website : http://www.vulcanic.com E-mail : [email protected]
DEHUMIDIFIERS EDENAIR
®
LIQUID CHILLER STL 200/250
These chillers are a self-contained cooling system for liquids, mobile and autonomus.
Applications :
• Hot sources Pelletier
• Lasers
• Optical systems
Features :
• Rubber feet.
• Handle for transport.
• Electronic PID controller.
• Adjustable high set point for safety temperature.
• Special and non corrosion treatment on heat exchanger.
• Internal liquid tank.
• Front mounted level control.
• Centrifugal pump with magnetic seal.
• Inlet and outlet for pipes Ø 8x10mm.
• Hermetic cooling compressor.
• Air condensing unit.
Options :
• Flow switch 0,4 l/min or 1 l/min.
• Flow rate control with low flow safety contact.
• Water condenser.
• Electrical heating.
• Painted box with castors.
Cooling power performance
450
400
350
300
250
200
150
100
50
0
5 10 15 20 25 30 35 40
Temperature (°C)
Characteristics
Hermetic cooling compressor
0,5
0,4
0,3
0,2
0,1
Water flow performance
0
5 10 15
Flow (litres/min)
Cooling power (liquid 20°C Air 25°C)
Air flow
Supply voltage (50Hz)
Current output
Average power consumption ( 20°C - 80% HR)
Refrigerant gas
Water flow output (20°C - 0,25 bar)
Reserve capacity
Dimensions : P/L/H (mm)
Weight
Working capabilities
TYPE
STL 250 STL 200
1/6 CV - 120 W 1/5 CV - 150 W
1/6 HP - 120 W 1/5 HP - 150 W
180 W 230 W
120 m³/h ** 150 m³/h **
230 V - 1ph
2A
160 W/h
R134 a
230 V - 1ph
2A
180 W/h
R134 a
6 l/min
1,5 liters
6 l/min
1,5 liters
370 x 290 x 460 370 x 290 x 460
23 Kg 24 Kg
5°C up to 35°C - ambient 15°C up to 35°C
DEHUMIDIFIER EDENAIR
®
DP 1200, 3500, 5000 AND 10000
40°C
Performance
40%
50%
Applications :
• Warehouses
• Swimming pools
• Cellars
• Underground shelters
• Laboratories
• Drying processes :
(buildings, wood, food and beverage, clothes…)
• Archives
• Green houses
• Gymnasium
• Covered stadium
30°C
20°C
10°C
Relative humidity
60% 70% 80%
90%
Automatic defrosting
Features :
•
Easily changeable air filter.
• Automatic defrosting.
• Two functions : ventilation only / ventilation and dehumidification.
• Adjustable controller from 0 up to 20°C, cut out the dehumidifier at low temperature.
•
Cooper lined cold exchanger with protection against corrosion
Options :
• Remote control with moisture controller.
and 3 position cut out controller.
• Transformer incorporated (remote control 24 V).
• Electrical heating.
• Hot water heating exchanger.
DP 1200
DP 3500
6
24
DP 5000
DP 10000 (values of DP x2)
12
72
Characteristics
Hermetic cooling compressor
Cooling power (liquid 20°C Air 25°C)
Air flow
Supply voltage (50Hz)
*
Electrical power consumption (20°C - 80% HR)
Power connexion :
Remote control
Condensed water outlet (mm)
Dimensions : P/L/H (mm)
Weight
Volume treated
36
DP 1200
ou 400V - 3ph
730 W
3 x 1,5
2
4 x 1
2
Ø20
630 x 425 x 305
40 Kg
100 to 400m
3
18
24
48
96
DP 3500
ou 400V - 3ph
1500 W
3 x 2,5
2 or 4 x 1,5
2
4 x 1
2
Ø20
845 x 530 x 472
85 Kg
300 to 900m
3
Condensed water
30
60
TYPE
120
DP 5000
2500 W
3 x1,5
2 or 4 x1,5
2
4 x 1
2
Ø20
850 x 610 x 572
110 Kg
36 ou 400V - 3ph
750 to 1750m
3
72
Litres/day
0,5 CV - 380 W 1,25 CV - 930 W 2 CV - 1500 W 4 CV - 3000 W
0,5 HP - 380 W 1,25 HP - 930 W 2 HP- 1500 W 4 HP - 3000 W
1400 W 3800 W 5250 W 11000 W
360 m³/h **
230 V - 1ph
900 m³/h **
230 V - 1ph
1500 m³/h **
230 V - 1ph
3000 m³/h **
230 V - 1ph ou 400V - 3ph
* Others voltages and frequencies available for specific requirements ** Test bench CETIAT *** Value in DP 500 X2
Website : http://www.vulcanic.com E-mail : [email protected]
DP 10000
4200 W
3 x1,5
2 or 4 x1,5
2
4 x 1
2
Ø20
850 x 1120 x 572
210 Kg
1000 to 3500m
3
147
DEHUMIDIFIERS EDENAIR
®
DEHUMIDIFIERS EDENAIR
®
VDM 750, 1200, 3500, 5000 AND 10000
Performance
60%
0
40°C
Relative humidity
8 90%
Features :
• Casing adaptator for air duct connection.
• Designed in two parts for easy maintenance and handling during transport.
• Automatic defrosting allows temperature up to
0°C for VMD 750/1200 and 5°C for VMD
3500/5000 and 10000.
• Adjustable thermostat from -5°C up to 15°C in air inlet to switch off dehumidifier at low temperature.
• Cooper lined cold exchanger with protection against corrosion.
Options :
• Remote controller with hygrostat and
3 positions switch : ventilation on, ventilation+ dehumidification and off.
• Internal transformer 24 V.
• Electrical heating with temperature controller.
• High pressure available reinforced at 10 mmCE for VMD 750/1200
• High pressure available reinforced at 20 mmCE for VMD 3500/5000/10000.
• Hot water heat exchanger without controller.
• Water condenser.
Applications :
• Warehouses
• Swimming pools
• Cellars
• Underground shelters
• Laboratories
• Drying processes :
(buildings, wood, food and beverage, clothes…)
• Archives
• Green houses
• Gymnasium
• Covered stadium
Weight
CHARACTERISTICS
Hermetic cooling compressor
Refrigerant gas
Cooling power (liquid 20°C Air 25°C)
Air flow treated
Pressure available (CE)
Air duct inlet outlet
Power supply (50Hz)
*
30°C
20°C
VMD 750
VMD 1200
VMD 3500
VMD 5000
VMD 10000
Electrical power consumption (20°C - 80% HR)
Water condensed outlet (mm)
Dimensions : P/L/H (mm)
Heating power
Volume of the room to be treated
Temperature and humidity range
10°C
60
6
6
24
12
72
120
9
36
12
18
180
24
48
96
15
Automatic defrosting
Condensed water
18
30
60
240
36
120
300
72
Litres/day
VDM 750 VDM 1200
TYPE
VDM 3500 VDM 5000 VDM 10000
1,3 CV - 380 W 1,3 CV - 930 W 1,25 CV - 930 W 2 CV - 1500 W 4 CV - 3000 W
R134 a R407 c R407 c R407 c R407c
870 W 1400 W 3800 W 5300 W 11000 W
300 m³/h
5mm
400 m³/h
5mm
900 m³/h
10mm
1500 m³/h
10mm
3000 m³/h
10mm
250/250
230 V - 1ph
250/250
230 V - 1ph 230 V - 1ph 230 V - 1ph 230 V - 1ph or 400V - 3ph or 400V - 3ph or 400V - 3ph
300/1500 W 450/2200 W 900/4200 W 8/550 W 85/900 W
Ø16 Ø16 Ø20 Ø20 2 x Ø20
850 x 440 x 310 850 x 440 x 310 1110 x 540 x 475 1240 x 630 x 575 1240 x 1300 x 575
34 Kg
1000 W
100 m
3
41 Kg
1000 W
100 to 400 m
0°C to 37°C - 30% to 100% HR
3
90 Kg
2250 W
400 to 900 m
3
120 Kg
4500 W
750 to 1750 m
3
200 Kg
9000 W
1000 to 3500 m
5°C to 37°C - 30% to 100% HR
3
DEHUMIDIFIERS EDENAIR
®
Applications :
• Cellars
• Librairies
• Archives
• Photocopy centers
• Residences
• Restaurants
T 750 AND 1200
Features :
• Wheels.
• Easy access Air filter - Efficiency 50%.
• Hygrostat control - Accuracy +/- 7%
• Hot gas defrosting with automatic and thermostatic timer.
• Level control contact safety.
• High pressure contact safety.
• Hydraulic adapter for water connection on the customer
• Clothes dryers
• Boats
• Museums
• Green houses network.
• May be built-in (on specific request).
• Cooper lined cold exchanger with protection against corrosion.
Options :
• Pump for condensed water.
• Centrifugal fan for air duct network
50 Pa (5 mm CE).
• Water exchanger.
• Electrical heater.
40°C
Performance
40%
50%
Relative humidity
60% 70% 80%
90%
30°C
20°C
10°C
Automatic defrosting
Condensed water
Litres/day
CHARACTERISTICS
Hermetic cooling compressor
Cooling power (liquid 20°C Air 25°C)
Air flow treated
Power supply (50Hz)
Electrical power consumption ( 20°C - 80% HR)
Refrigerant gas
Heating power 20°C - 80% HR
Tank for condensate
Dimensions : P/L/H (mm)
Weight
TYPE
T 750 T1200
1/3 CV - 250 W 1/2 CV - 930 W
1/3 HP - 250 W 1/2 HP - 380 W
870 W
2900 BTU
1400 W
4750 BTU
300 m³/h ** 400 m³/h **
230 V - 1ph
450 W
R134 c
800 W
230 V - 1ph
730 W
R407 c
1200 W
10 litre 20 litre
420 x 410 x 650 470 x 140 x 780
38 Kg 50 Kg
15
T750
T1200
148
6
6
12
9
12
18
24
18
30 36
* Others voltages and frequencies available for specific requirement ** Test bench CETIAT
Website : http://www.vulcanic.com E-mail : [email protected]
DEHUMIDIFIERS EDENAIR
®
DEHUMIDIFIERS EDENAIR
®
T 3500 AND 5000
Applications :
• Warehouses
• Swimming pools
• Cellars
• Tanks
• Underground shelters
• Silos
• Laboratories
• Drying proceses (wood, plaster, buildings, food and beverage)
• Librairies
• Archives
• Photocopy centers
• Residences
• Restaurants
• Clothes dryers…
Features :
• Wheels.
• Easy access air filter - Efficiency 50%.
• Hygrostat control - Accuracy +/- 7%
• Hot gas defrosting with automatic and thermostatic timer.
• Cooper lined cold exchanger with protection against corrosion.
Options
• Pump for condensed water.
• Centrifugal fan for air duct network 50 Pa (5 mm CE).
• Water exchanger.
• Electrical heater.
• Water tank of 2 liters with automatic switch off.
40°C
Performance
40%
50%
30°C
20°C
10°C
T 3500
T 5000
24
72
36
24
Relative humidity
60% 70% 80%
90%
48
Automatic defrosting
Condensed water
Litres/day
60
36
CHARACTERISTICS
TYPE
T 3500 T 5000
Hermetic cooling compressor
Cooling power (liquid 20°C Air 25°C)
Air flow treated
Power supply (50Hz)
Electrical power consumption ( 20°C - 80% HR)
Refrigerant gas
Heat output 20°C - 80%HR
Water condensed outlet (mm)
Dimensions : P/L/H (mm)
Weight
Volume of the room to be treated
Temperature and humidity range
1,25 CV - 930 W 2 CV - 1500 W
1,25 HP - 930 W 2 HP - 1500 W
3800 W
13000 BTU
5250 W
18000 BTU
1000 m³/h **
230 V - 1ph
1500 m³/h **
230 V - 1ph
400 V - 3ph
1500 W
R407 c
2600 W
400 V - 3ph
2200 W
R407 c
4000 W
Ø16 Ø16
555 x 555 x 1080 655 x 655 x 1280
100 Kg
100 to 900 m
3
5°C to 35°C
130 Kg
750 to 1750 m
3
30% to 100% H
* Others voltages and frequencies available for specific requirements ** Test bench CETIAT
DEHUMIDIFIERS EDENAIR ® T 10000 AND 20000
Applications :
• Warehouses
• Swimming pools
• Cellars
• Tanks
• Underground shelters
• Silos
• Laboratories
• Drying proceses (wood, plaster, buildings, food and beverage)
• Librairies
• Archives
• Photocopy centers
• Residences
• Restaurants
• Clothes dryers
• Small workshops
• Boats
• Museums
Features :
• Wheels.
• Air filter easy access - Efficiency 50%.
• Hygrostat control - Accuracy +/- 7%
• Hot gas defrosting with automatic and thermostatic timer.
• Cooper lined cold exchanger with protection against corrosion.
Options :
• Pump for condensed water.
• Centrifugal fan for air duct network 50 Pa (5 mm CE).
• Water exchanger.
• Electrical heater.
40°C
Performance
40%
50%
30°C
20°C
10°C
T 10000
T 20000
60
120
120
240
Relative humidity
60% 70% 80%
90%
180
360
Automatic defrosting
Condensed water
240
480
Litres/day
CHARACTERISTICS
TYPE
T 10000 T 20000
Hermetic cooling compressor
Cooling power (liquid 20°C Air 25°C)
Air flow treated
Power supply (50Hz)
Electrical power consumption (20°C - 80% HR)
Refrigerant gas
Heat output 20°C - 80%HR
Water condensed outlet (mm)
Dimensions : P/L/H (mm)
Weight
Volume of the room to be treated
Temperature and humidity range
1x4 CV - 4 kW
9500 W
32400 BTU
3000 m³/h **
400 V - 3ph
4000 W
R407 c
7000 W
Ø20
2x4 CV - 6 kW
2x4 HP - 2X3 kW
19250 W
65600 BTU
5300 m³/h **
400 V - 3ph
7500 W
R407 c
15000 W
Ø20
1110 x 660 x 900 1350 x 1350 x 1000
250 Kg
1500 to 3500 m
3
5°C to 35°C
450 Kg
3500 to 8000 m
3
30% to 100% H
* Others voltages or frequency available on specific requirement ** Test bench CETIAT
Website : http://www.vulcanic.com E-mail : [email protected]
149
INDEX REFERENCE
to P/N.
Page P/N.
1789-89
1789-94
1789-99
2006-22
2006-42
2006-79
2010-31
2010-81
2012-33
2012-63
2012-93
2016-04
2016-13
2016-18
1021-59
1024-12
1024-32
1024-52
-
-
-
1101-05
1103-17
-
1789-17
1789-17
1789-67
2016-23
2016-33
2016-43
2017-04
2017-13
2017-18
2017-33
2017-43
2017-53
2019-29
2019-77
2029-29
-
-
-
-
-
-
-
-
-
60253
1004-06
1007-29
1008-94
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
8351
8361
8421
8451
8453
8461
8463
-
-
-
-
-
-
6549
8311
8321
8331
8341
55
48
50
52
48
50
50
37
37
37
39
39
39
55
41
41
41
37
65
37
88
88
88
88
89
89
89
52
52
52
55
55
39
50
52
52
48
50
50
124
124
124
80
87
88
88
124
124
124
124
124
124
60
61
61
60
60
60
60
61
60
61
60
61
61
60
61
60
61
61
60
60
111
111
111
111
111
111
111
81
81
83
111
111
111
111
81
81
81
81
2119-16
2119-22
2119-35
2120-01
2120-10
2120-16
2120-22
2120-35
2145-11
2145-11
2145-21
2146-01
2146-01
2116-35
2117-01
2117-10
2117-16
2117-22
2117-35
2118-01
2118-10
2118-16
2118-22
2118-35
2119-01
2119-10
2178-02
2178-04
2179-51
2181-51
2181-76
2185-51
2185-76
2188-51
2188-76
2189-51
2189-76
2206-01
2206-51
2106-76
2114-01
2114-10
2114-16
2114-22
2115-01
2115-10
2115-16
2115-22
2115-35
2116-01
2116-10
2116-16
2116-22
2079-51
2081-11
2081-87
2081-97
2081-99
2081-99
2085-11
2088-03
2088-11
2089-03
2089-11
2106-01
2106-51
2029-31
2041-01
2045-01
2045-11
2045-20
2045-71
2045-99
2046-02
2046-12
2048-01
2049-01
2062-01
2077-00
2077-11
2077-11
2077-14
2077-31
2077-34
2077-51
2077-71
2077-97
2078-01
2078-11
2079-31
P/N.
1789-88
1789-90
1789-96
2006-01
2006-31
2006-70
2010-05
2010-55
2012-01
2012-40
2012-70
2016-01
2016-10
2016-15
1021-11
1024-11
1024-31
1024-51
1026-01
1050-01
1092-01
1101-01
1103-11
1199-00
1789-01
1789-01
1789-51
2016-20
2016-30
2016-40
2017-01
2017-10
2017-15
2017-30
2017-40
2017-50
2019-01
2019-51
2029-01
31171
31172
31270
31272
31273
31273
31275
31277
31278
60511
1004-01
1007-01
1008-90
26460
26461
26463
26466
26472
26474
26475
26477
26482
26484
26485
26487
26495
26497
8350
8360
8420
8450
8452
8460
8462
26450
26451
26452
26453
26456
26458
6096
6097
6531
6532
6533
6534
6546
8310
8320
8330
8340 to P/N.
Page P/N.
2389-59
2389-85
2406-08
2406-59
2406-85
2477-19
2477-54
2477-70
2506-08
2506-59
2506-85
-
-
132
2513-02 132
2520-05 132
2521-02 132
2525-02 132
2526-03 132
2527-02 132
2530-07 132
3002-21 49
3002-38 51
3002-44
3002-50
3002-54
51
51
51
26
27
35
35
35
132
132
35
35
35
35
35
28
3002-58
3002-58
3002-64
3002-70
3002-74
3002-78
3003-21
3003-50
3003-54
3003-58
53
51
53
53
53
53
49
51
51
51
2378-44
2378-89
2381-15
2381-59
2381-87
2385-15
2385-59
2385-87
2388-06
2388-15
2388-59
2388-85
2389-06
2389-15
2321-07
2321-19
2321-37
2321-84
2322-17
2322-37
2322-84
2377-07
2377-47
2377-84
2377-99
2378-17
2378-37
2277-84
2278-17
2278-37
2278-84
2278-91
2278-91
2278-89
2279-04
2279-15
2279-27
2279-44
2279-55
2279-66
2206-85
2214-09
2215-09
2216-09
2216-53
2216-61
2217-09
2217-53
2217-61
2218-09
2219-09
2220-09
2277-17
2277-37
34
35
35
35
35
35
35
30
30
34
34
34
34
34
30
30
30
30
30
30
31
31
31
31
31
31
31
28
36
36
36
36
36
36
28
28
28
28
66
67
16
16
18
18
18
28
28
35
18
18
18
16
16
18
4032-10
4032-22
4032-24
4032-27
4032-29
4032-42
4032-44
4032-47
4032-49
4033-01
4033-51
4040-60
4300-01
3942-41
3943-41
3944-01
4020-01
4027-01
4030-13
4030-22
4030-27
4030-29
4030-42
4030-44
4030-47
4030-49
4300-11
4300-51
4300-61
4501-01
4501-08
4501-20
4503-06
4536-01
4536-16
4544-01
3215-01
3216-01
3216-50
3216-60
3217-01
3217-50
3217-60
3218-01
3219-01
3220-01
3941-21
3941-24
3941-27
3941-28
3118-22
3118-35
3119-01
3119-10
3119-16
3119-22
3119-35
3120-01
3120-10
3120-16
3120-22
3120-35
3214-01
3116-10
3116-16
3116-22
3116-35
3117-01
3117-10
3117-16
3117-22
3117-35
3118-01
3118-01
3118-10
3118-16
3003-66
3003-72
3003-76
3114-01
3114-10
3114-16
3114-22
3114-35
3115-01
3115-10
3115-16
3115-22
3115-35
3116-01 to P/N.
Page P/N.
2119-21
2119-32
2119-40
2120-09
2120-15
2120-21
2120-32
2120-40
2145-15
2145-14
2145-23
2146-03
2146-04
2116-40
2117-09
2117-15
2117-21
2117-32
2117-40
2118-09
2118-15
2118-21
2118-32
2118-40
2119-09
2119-15
2178-05
2178-05
2179-67
2181-59
2181-87
2185-59
2185-87
2188-59
2188-85
2189-59
2189-85
2206-08
2206-59
2106-85
2114-09
2114-15
2114-21
2114-32
2115-09
2115-15
2115-21
2115-32
2115-40
2116-09
2116-15
2116-21
2116-32
2079-67
2081-15
2081-89
-
-
-
2085-15
2088-06
2088-15
2089-06
2089-15
2106-08
2106-59
2029-59
2041-05
2045-04
2045-15
2045-24
2045-75
-
2046-03
2046-14
2048-17
2049-17
2062-07
2077-06
2077-15
2077-15
2077-15
2077-36
2077-36
2077-55
2077-87
2077-99
2078-06
2078-15
2179-38
21
23
64
64
19
64
21
22
21
17
20
21
22
17
20
21
22
21
17
20
21
17
20
21
22
21
35
35
35
35
35
35
66
67
29
34
34
34
34
21
22
21
17
20
21
22
35
17
20
21
22
17
20
35
35
35
35
35
35
29
34
56
43
41
43
34
67
27
27
43
26
27
29
44
26
27
66
67
66
23
23
43
19
23
24
24
39
19
19
23
2512-01
2513-01
2520-01
2521-01
2525-01
2526-01
2527-01
2530-01
3002-06
3002-34
3002-40
3002-46
3002-52
2389-51
2389-76
2406-01
2406-51
2406-76
2477-11
2477-51
2477-60
2506-01
2506-51
2506-76
2510-01
2511-01
3002-54
3002-56
3002-60
3002-66
3002-72
3002-76
3003-17
3003-46
3003-52
3003-56
2378-40
2378-85
2381-11
2381-51
2381-76
2385-11
2385-51
2385-76
2388-03
2388-11
2388-51
2388-76
2389-03
2389-11
2321-01
2321-11
2321-31
2321-80
2322-11
2322-31
2322-80
2377-01
2377-41
2377-80
2377-91
2378-11
2378-31
2277-80
2278-11
2278-31
2278-80
2278-80
2278-80
2278-85
2279-01
2279-10
2279-22
2279-41
2279-51
2279-61
2206-76
2214-01
2215-01
2216-01
2216-50
2216-60
2217-01
2217-50
2217-60
2218-01
2219-01
2220-01
2277-11
2277-31 to P/N.
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6023-03
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104
104
104
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6014-96 105
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6016-19 77
6020-13 102
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6021-03 74
6022-06
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72
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72
-
6024-93
6032-08
6032-17
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6007-03
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103
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6014-35 103
104
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104
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6004-25
-
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4548-15
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5005-09
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5126-07
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57 to P/N.
Page P/N.
4032-15
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4032-35
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4033-56
4040-83
4300-07
3942-45
3943-46
-
4020-23
4027-05
4030-16
-
-
4030-35
-
-
-
4030-55
4300-12
4300-52
4300-62
4501-04
24
24
24
10
4501-09
4501-22
10
10
4503-17 132
4536-15
4536-17
4544-15
58
58
58
92
92
90
90
92
24
92
92
92
92
92
92
92
92
92
92
92
92
92
92
91
91
91
92
90
92
3215-09
3216-09
3216-53
3216-61
3217-09
3217-53
3217-61
3218-09
3219-09
3220-09
-
-
-
-
3118-32
3118-40
3119-09
3119-15
3119-21
3119-32
3119-40
3120-09
3120-15
3120-21
3120-32
3120-40
3214-09
3116-15
3116-21
3116-32
3116-40
3117-09
3117-15
3117-21
3117-32
3117-40
3118-09
3118-02
3118-15
3118-21
3003-70
3003-74
3003-78
3114-09
3114-15
3114-21
3114-32
3114-40
3115-09
3115-15
3115-21
3115-32
3115-40
3116-09
18
18
18
91
91
91
91
18
18
16
16
18
16
16
17
20
21
22
21
18
22
21
17
20
21
22
21
21
22
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17
80
20
21
20
21
22
21
17
20
21
17
20
21
22
21
17
53
53
53
17
20
21
22
6023-02
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6006-00
6006-20
6006-90
6007-01
6007-21
6008-01
6008-20
5711-00
6002-81
6004-10
6004-13
6004-13
6004-15
6004-18
6004-20
6004-28
6004-30
6004-33
6004-33
6004-35
6004-38
4548-01
4550-00
4750-10
4755-13
5005-01
5019-04
5090-01
5126-01
5144-01
5145-01
5150-01
5516-01
5710-00
150
INDEX REFERENCES
P/N.
6341-75
6341-80
6341-86
6404-20
6410-03
6410-43
6410-53
7507-01
7531-01
7531-10
7531-15
7535-05
7535-10
7535-55
6129-11
6129-21
6129-31
6129-97
6341-08
6341-11
6341-18
6341-25
6341-30
6341-36
6341-58
6341-61
6341-68
7540-01
8033-01
8560-02
9008-11
9009-01
9010-01
9014-01
9014-03
9014-03
9014-03
9014-06
9014-07
6110-52
6114-22
6114-32
6114-32
6114-63
6114-67
6117-21
6120-22
6120-25
6120-29
6120-35
6122-01
6129-01
6091-80
6091-86
6094-01
6094-10
6094-20
6094-51
6099-02
6099-03
6103-21
6104-21
6108-01
6108-51
6110-02
6110-42
6041-98
6042-01
6042-03
6045-10
6045-15
6045-20
6046-06
6046-12
6046-18
6046-56
6046-62
6046-68
6046-98
6048-01
6091-08
6091-11
6091-18
6091-25
6091-30
6091-36
6091-58
6091-61
6091-68
6091-75 to P/N.
Page P/N.
to P/N.
Page P/N.
9014-08
9014-09
9014-11
9014-11
9014-13
9014-13
9014-15
9014-20
9014-23
9014-31
9014-31
9014-50
9014-98
9017-20
9017-99
9019-01
9025-12
9027-10
9027-51
9027-61
9028-01
9028-01
9030-01
9030-01
9030-05
9030-05
9030-07
9030-08
9030-11
9030-21
9030-31
9030-41
9030-51
9030-71
9031-01
9031-01
9031-08
44
9030-06 110
9030-08 107
44
9030-12 108
-
108
108
108
9030-54 107
44
-
-
-
65
66
44
9031-11
9032-01
9032-01
9032-01
9621-01
9621-10
9622-01
9031-13
-
-
-
-
-
-
9622-10
9623-01
9623-03
9624-01
9624-02
9625-01
9631-01
9631-10
9631-14
9641-01
9641-10
9642-01
9642-10
9643-01
9643-10
9644-01
9644-11
9645-01
9645-11
9646-01
9646-11
9649-00
9649-20
9649-30
9650-03
9652-01
9671-01
-
-
-
9624-03
-
9631-02
9631-13
9631-15
9641-02
9641-11
9642-02
9642-11
-
-
9644-02
9644-13
9645-02
9645-12
9646-06
9446-16
-
-
-
-
-
9671-08
9746-01
9746-11
9746-06
9746-16
42
42
10163-12 10163-56 86
43
56
56
56
56
89
42
42
42
43
43
43
43
42
42
42
42
42
42
42
42
97
97
97
97
57
43
44
65
66
67
43
43
43
109
-
9014-12
109
98
9014-12 109
-
-
-
44
108
44
-
110
110
9014-32 98
9014-32 109
-
9014-99
-
98
98
109
109
9019-03 109
110
9027-11
9027-55
9027-63
9028-02
45
45
45
45
9028-02
9030-03
97
44
9030-03 107
10164-11 10164-68 86
10165-13 10165-78 86
10166-21 10166-96 86
10167-11 10167-99 86
10168-23 10168-59 86
10183-12 10183-56 87
10185-13 10185-76 87
10186-21 10186-98 87
10187-02 10187-36 87
10630-90 65
10630-95 65
10630-98 10630-99 65
10631-12 10631-22 64
10632-12 10632-22 64
10641-12 10641-22 64
10642-12 10642-22 64
6129-13
6129-24
6129-34
76
76
76
76
6341-09 102
6341-12 102
6341-19 102
6341-26 102
6341-31 102
6341-37 102
6341-59 102
6341-62 102
6341-69 102
6341-76 102
6341-81 102
6341-87 102
72
6410-07
6410-47
6410-57
75
75
75
7507-19
7531-05
-
-
7535-08
-
-
59
59
59
59
59
59
59
7540-04
8033-06
-
59
90
91
9008-13 109
110
109
9014-02 129
66
67
9014-05 107
-
109
107
6091-81 103
6091-87 103
6094-06
6094-15
71
71
6094-25
6094-56
-
71
71
74
-
6103-23
6104-24
6108-12
6108-62
6110-07
6110-47
74
74
74
73
73
74
74
6110-57
-
-
-
-
-
6117-24 105
76
-
76
76
-
6122-02
6129-04
76
77
76
74
103
103
104
104
104
-
-
-
-
-
-
-
-
-
-
-
-
6046-99
-
76
76
65
6091-09 103
6091-12 103
6091-19 103
6091-26 103
6091-31 103
6091-37 103
6091-59 103
6091-62 103
6091-69 103
6091-76 103
77
77
76
76
76
76
76
76
78
78
77 to P/N.
Page
10700-90
10700-95
10701-03
10701-05
10701-07
10701-08
10701-10
-
-
-
-
-
-
-
10701-13 10701-14 66
10701-16 10701-19 66
10701-65 10701-68 66
10701-80 10701-91 66
10702-10 10702-11 67
10702-31 10702-32 67
10702-34 67
65
65
66
66
66
66
66
10702-54 10702-55 67
10702-80 10702-91 67
10704-10 10704-11 67
10704-31 10704-32 67
10704-34 67
10704-54 10704-55 67
10704-80 10704-91 67
10705-01 10705-17 65
10706-01 10706-03 63
10706-31 10706-33 63
10706-41 10706-43 63
10706-54 10706-56 63
10706-64 10706-66 63
10706-74 10706-76 63
10707-51 10707-53 63
10707-81 10707-83 63
10707-91 10707-93 63
10712-01 78
10712-51
10741-03
-
-
78
66
10741-05
10741-07
10741-08
-
-
-
66
66
66
10741-10 66
10741-13 10741-14 66
10741-16 10741-19 66
10741-65 10741-68 66
10741-80 10741-91 66
10742-10 10742-11 67
10742-31 10742-32 67
10742-34 67
10742-54 10742-55 67
10742-80 10742-91 67
10744-10 10744-11 67
10744-31 10744-32 67
10744-34 67
10744-54 10744-55 67
10744-80 10744-91 67
10745-01 10745-17 65
10746-01 78
10747-01
10748-01
-
-
78
78
10755-01 10755-02 78
10756-01 10756-06 78
10757-01 10757-03 78
10800-06 134
10800-09
10801-03
10801-06
10801-10
10801-14
10801-20
10801-30
-
-
-
-
-
-
-
134
134
134
134
134
134
134
10801-40
10801-60
10802-03
10802-06
10802-10
10802-14
10802-20
10803-04
10803-06
10803-07
10803-10
10803-11
10803-14
-
-
-
-
-
-
-
-
-
-
-
-
-
141
141
142
141
142
141
134
134
137
137
137
137
137
10803-15
10803-19
10803-20
10803-29
10803-30
10803-39
10803-40
10803-59
10803-60
10804-03
-
-
-
-
-
-
-
-
-
-
142
141
142
141
142
141
142
141
142
136
P/N.
to P/N.
Page P/N.
10804-06
10804-10 -
136
136
10805-03 10805-07 137
10805-10 10805-11 137
10805-14 10805-15 137
10805-20 10805-21 137
10805-30 10805-31 137
10805-40 10805-41 137
10805-60 10805-61 137
10806-02 10806-07 138
10806-09 10806-11 138
10806-13 10806-15 138
10806-19 10806-21 138
10806-29 10806-31 138
10806-59 10806-61 138
10811-03 134
10811-06 134
10811-10
10811-14
10811-20
-
-
-
134
134
134
10811-30
10811-40
10811-60
10812-06
10812-10
10812-14
10812-20
-
-
-
-
-
-
-
134
134
134
137
137
137
137
10813-04 10813-07 141
10813-10 10813-16 141
10813-19 10813-21 141
10813-29 10813-31 141
10813-39 10813-41 141
10813-59 10813-61 141
10814-03 136
10814-06
10814-10
10815-06
10815-10
10815-14
10815-20
-
-
-
-
-
-
136
136
137
137
137
137
10815-30
10815-40 -
137
137
10815-60 137
10816-05 10816-07 138
10816-09 10816-11 138
10816-13 10816-15 138
10816-19 10816-21 138
10816-29 10816-31 138
10816-39 10816-41 138
10816-59 10816-61 138
10821-01 10821-06 135
10821-09 10821-10 135
10821-19 10821-20 135
10823-03 10823-12 143
10823-19 10823-22 143
10826-02 10826-03 139
10826-05 10826-06 139
10826-09 10826-10 139
10826-13 10826-14 139
10826-19 10826-20 139
10826-29 10826-30 139
10826-39 10826-40 139
10826-59 10826-60 139
10831-04 135
10831-06
10831-10
10831-14
-
-
-
135
135
135
10831-20
10831-30
10831-40
10831-60
10833-04
10833-06
10833-10 -
-
-
-
-
-
-
10833-14
10833-20
10833-30
-
-
-
142
142
142
10833-40
10833-60
-
-
142
142
10836-02 10836-04 140
135
135
135
135
142
142
142
10836-05 10836-06 140
10836-09 10836-10 140
10836-13 10836-14 140
10836-19 10836-20 140
10836-29 10836-30 140
10836-39 10836-40 140
10836-59 10836-60 140
10846-02 1086-03 139
10846-05 10846-06 139
10846-09 10846-10 139 to P/N.
Page
10846-13 10846-14 139
10846-19 10846-20 139
10846-29 10846-30 139
10846-39 10846-40 139
10846-59 10846-60 139
10901-03
10901-06
-
-
65
65
10901-07 65
20163-12 20163-56 86
20164-11 20164-68 86
20165-13 20165-78 86
20166-21 20166-96 86
20167-11 20167-99 86
20168-23 20168-59 86
20174-20 2017-23 50
20179-31 2179-38 29
20183-12 20183-56 87
20185-13 20185-76 87
20186-21 20186-99 87
20187-02 20187-36 87
20263-12 20263-56 86
20264-11 20264-68 86
20265-13 20265-78 86
20266-21 20266-96 86
20267-11 20267-99 86
20268-23 20268-59 86
20283-12 20283-56 87
20285-13 20285-76 87
20286-21 20286-99 87
20287-02 20287-36 87
21454-25 121
26106-25 26106-30 96
26107-02 26107-05 96
26108-05
26153-10
26155-20
26155-20 -
-
-
96
95
95
96
26156-01 26156-08 100
26156-11 26156-18 100
26156-42 100
26156-51 26156-52 100
26156-61 26156-62 100
26156-81 26156-82 100
26156-91 26156-92 100
26156-94 26156-98 101
26157-00 95
26158-01 26158-07 96
26159-01 26159-08 96
26160-01 26160-09 96
26165-00 96
26165-10
26170-00
-
-
96
96
26170-01 26170-02 96
26170-30
26174-50 -
96
96
26175-03 26175-18 96
26178-01 26178-37 95
26179-13
26179-20
-
-
97
97
26179-50 26179-52 97
26179-70
26179-75
26179-76
-
-
-
97
97
97
26179-92 26179-95 97
26180-05 97
26181-95
26181-99
-
-
97
97
26182-00
26183-10
26216-01
-
-
-
96
96
61
26216-01 117
26250-97 26250-98 61
26281-00 95
26450-01
26450-03
26450-51
26450-53 -
-
-
-
26450-95
26450-97
-
-
26501-10 26501-19
61
61
61
61
61
61
8
26501-30 26501-34
26501-40 26501-46
26504-31 26504-36
26504-41 26504-48
26504-51 26504-69
9
9
26680-21 26680-22 10
26680-41 26680-43 10
8
8
9
26680-61 26680-63 10
26681-21 26681-25 10
26681-41 26681-48 10
151
INDEX REFERENCES
P/N.
to P/N.
Page P/N.
26681-61 26681-67 10
27501-01 27501-07
27501-11 27501-16
27501-21 27501-25
8
8
8
27501-62 27501-68
27501-71 27501-76
27501-81 27501-85
27504-01 27504-07
27504-11 27504-16
27504-21 27504-25
28501-31 28501-48
9
9
8
8
8
8
9
28501-51 28501-57
28504-01 28504-18
28504-21 28504-27
28504-31 28504-57
28504-61 28504-88
9
9
30250-01 30250-06 129
30250-41 30250-46 129
8
9
9
30251-01 30251-06 129
30290-01 129
30290-03 129
30302-12 30302-18 104
30330-15 128
30330-25 128
30330-45 128
30330-65 30330-67 128
30330-75 30330-77 128
30330-86 30330-87 128
30330-95 30330-99 128
30633-01 30633-03 126
30633-12 126
30633-22
30633-41
30633-51
-
-
-
126
126
126
30635-01 30635-02 127
30635-13 30635-15 127
30635-21 30635-23 127
30655-01 30655-04 126
30655-13 30655-16 126
30655-21 30655-23 126
30656-01 30656-05 126
30656-13 30656-17 126
30656-21 126
30656-23 30656-24 126
30656-90 30656-99 126
30713-01 122
30746-01 304746-03 110
30828-01 30828-04 127
30848-01 30848-04 127
30848-11 30848-14 127
30856-51 127
30856-61 30856-63 127
30880-91 127
30881-01 30881-05 126
30881-13 30881-17 126
30881-21 30881-24 126
30881-90
30882-01
-
-
126
104
31022-01 31022-06 115
31023-07 31023-12 115
31026-01 117
31026-06 31026-08 117
31030-02 31030-06 114
31030-09 31030-13 114
31032-01 31032-07 114
31035-11 31035-13 114
31042-01 31042-02 115
31042-04 31042-05 115
31042-08 31042-10 115
31043-10 31043-20 116
31045-01 31045-06 116
31045-07 31045-12 116
31048-01 31048-05 114
31055-01 31055-02 117
31061-01 31061-02 119
31061-09 31061-12 119
31061-19 31061-22 119
31064-01 31064-25 119
31066-01 31066-07 119
31067-01 31067-05 120
31067-11 31067-15 120
31068-10 31068-18 120
31068-61 31068-69 120
31075-01 31075-12 119
31075-13 31075-24 120
31079-11 121
31080-02 119
31080-11 31080-12 119
31080-18 119
31080-20 31080-24 119 to P/N.
Page P/N.
31396-60
31397-10
31446-00
31447-00
31448-00
31449-00
31450-25
31452-10
31452-25
31455-25
31459-25
31601-10
31605-11
31605-12
31605-13
31605-60
31620-10
31621-10
31645-68
31656-00
31657-00
31658-00
31659-00
31659-01
31660-00
31661-67
31662-67
31080-31 31080-32 119
31100-01 31100-14 121
31101-01 31101-07 121
31109-01 31109-03 117
31117-01 31117-06 115
31118-01 31118-02 115
31123-04 118
31123-09 118
31132-01 31132-02 118
31132-51 31132-53 118
31170-01 31170-04 60
31180-01 31180-03 117
31200-74 104
31340-11 122
31341-10
31342-10
31343-10
-
-
-
122
122
122
31390-11
31391-11
31392-10
31393-10
31394-10
31395-10
31396-10
-
-
-
-
-
-
-
122
122
122
122
122
122
122
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
122
122
122
122
122
122
122
122
122
122
44
44
122
122
44
121
121
121
122
122
122
122
122
122
122
122
121
31663-67
31664-00
31665-00
31666-00
31667-00
31668-00
31669-00
31670-00
31671-00
31672-00
31672-00
31673-00
31678-00
-
-
-
-
-
-
-
-
-
-
-
-
-
31711-02 117
31711-03 31711-04 121
31711-05 117
31712-00
31713-00
31714-04
31714-08
-
-
-
-
123
123
123
123
31714-12
31715-00
31842-68
31843-68
31871-68
31872-68
-
-
-
-
-
-
123
123
122
122
122
122
122
122
122
44
122
122
121
122
122
122
122
122
122
31873-68
31874-68
31875-68
31876-68 -
-
-
122
122
122
122
31978-01 31978-03 122
31978-11 31978-13 122
31978-21 31978-23 122
31979-01
31981-02
-
-
121
60
31981-04 31981-05 60
31981-07
31981-09
31981-10
60
60
60 to P/N.
Page
32066-26
32066-27
32066-29
32066-41
32066-43
32066-44
32066-46
32066-47
32066-49
32066-61
32066-63
32066-64
32066-66
32066-67
32066-69
32066-81
32066-82
32066-83
32066-91
32066-93
32066-94
32066-96
32066-97
32066-99
32067-05
32067-07
32067-11
32067-13
32067-14
32067-16
32067-21
32067-23
32067-24
32067-26
32067-27
32067-29
32065-46
32065-47
32065-49
32065-61
32065-63
32065-64
32065-66
32065-67
32065-69
32065-81
32065-82
32065-83
32065-91
32065-93
32065-94
32065-96
32065-97
32065-99
32066-05
32066-07
32066-11
32066-13
32066-14
32066-16
32066-21
32066-23
32066-24
32020-01 44
32032-01 32032-02 131
32032-11 32032-13 130
32045-03 130
32045-12 130
32045-20 32045-23 130
32045-51 130
32045-53
32045-54
32045-55
32045-61
32045-62
32065-05
32065-07 -
-
-
-
-
-
-
130
130
130
130
130
131
131
32065-11
32065-13
32065-14
32065-16
32065-21
32065-23
32065-24
32065-26
32065-27
32065-29
32065-41
32065-43
32065-44
-
-
-
-
-
-
-
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131
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131
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131
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-
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131
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131
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-
-
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131
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51931-10
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52732-01 52732-03 56
53691-01 110
53710-01 110
53804-01
53824-01
54229-01
55140-10
55140-99
55141-10
55141-99 -
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10
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55142-10
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55340-10
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55342-10
55343-10
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60155-01 60155-02 79
60255-01 60255-06 79
60301-00 60303-00 63
60307-00 60308-00 63
60355-01 60355-03 79
60355-05 60355-06 79
60355-09 79
60355-13 79
60455-02 60455-05 79
60455-08 60455-10 79
60455-13 60455-15 79
60512-08 80
60512-19 80
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60513-28
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60541-98 60541-99 80
60543-99 80
60555-02 60555-05 79
60555-07 60555-10 79
60555-13 79
60555-15 60555-19 79
60655-03 60655-05 79 to P/N.
Page
WARNING:
The technical recommendations contained in this catalog are only indicative :
Prior to any use of our materials, the buyer has to perform, or commission, a through study whose aim is to check whether or not the selected material is adapted, or can be adapted, to the use and installations to which the user intends to assign our material.
Any order implies acceptance of our general terms and conditions of sale.
Because our equipment is steadily improving, the dimensions and technical data are subject to changes without notice.
60655-07 60655-08 79
60655-10 79
60655-12 60655-13 79
60655-15 60655-20 79
60655-22 79
60755-05 60755-08 79
60755-11 79
60755-14 79
60755-16 60755-19 79
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60855-05 60855-08 79
60855-11 60855-12 79
60855-14 79
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60855-23 60855-24 79
60955-08
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-
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79
60955-14
60955-19
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60955-23 60955-25 79
80705-40 146
80705-60 146
80740-00
80745-00
80799-00
80812-08
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146
146
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146
80812-12
80812-17
80812-21
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80834-21
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99002-16
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99002-66
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99003-03 99003-05 146
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99003-08
99003-12
99003-16
99003-22
99003-30
4500226-01
4500227-01
4500228-01
4500229-01
60542-99
DP10000
DP1200
DP3500
DP5000
STL200
STL250
VDM 10000
VDM 3500
VDM 750
VDM1200
VDM5000
Τ
10000
Τ
1200
Τ
20000
Τ
3500
Τ
5000
Τ
750
-
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63
80
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152
VULCANIC SAS
ZI la Saunière
F-89600 Saint Florentin
France
Tel. : +33 1 49 44 49 20
LOREME SAS
ELECTRICAL HEATING AND COOLING
SOLUTIONS
FOR THE INDUSTRY
VULCANIC SAS
ZI des Chanoux
48, rue Louis Ampère
F-93330 Neuilly sur Marne
France
Tel. : +33 1 49 44 49 20
12, rue des Potiers d'Etain
Actipôle Borny
F-57071 Metz
France
Tel. : +33 3 87 76 32 51
VULCANIC UK Ltd
South Green Park Entreprise
Centre, Mattishall
NR20 3JY, Dereham Norfolk
United Kingdom
Tel . : +44 1603 340015
VULCANIC SA
Heilig Hartstraat, 14
B-2600 Berchem
Belgium
Tel . : +32 3 286 70 30
RS ISOLSEC SAS
45, avenue des acacias
F-45120 Cepoy
France
Tel. : +33 2 38 85 62 62
VULCANIC TERMOELÉCTRICA SLU
Ctra. a Viérnoles, 32
E-39300 Torrelavega
Spain
Tel. : +34 942 80 35 35
VULCANIC GmbH
Donaustraße 21
D-63542 Hanau
Germany
Tel. : +49 6181 9503 0
VULCANIC Russia
105005 Moscow radio street house 24 building 1
Russia
Tel. : + 7 (903) 967-95-68
RS ISOLSEC SLU
Ave Riu Mogent, 5
E-08170 Montornes del valles
Spain
Tel. : +34 93 568 73 10
VULCANIC TRIATHERM GmbH
Flurstraße 9
D-96515 Sonneberg
Germany
Tel. : +49 3675 4083-0
www.vulcanic.com
STANDARD PRODUCTS
ELECTRICAL HEATING AND COOLING
SOLUTIONS
FOR THE INDUSTRY
advertisement
Key Features
- Suitable for heating liquids and gas
- Heating elements in direct contact with fluid
- Optimized heat transfer with various element layouts
- Available with control thermostats and safety probes
- Wide range of materials for different fluid applications
- Various mounting interfaces and configurations
- Different power ratings for varying heating needs