User manual | Vulcanic Immersion Heater Catalog

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Immersion Heaters are designed to heat up fluids (liquids and gas) by natural (static fluids) or forced convection (fluids in circulation). They are designed to heat up trough heating elements (pins, monotubes or ceramic cores) in direct contact with the fluid to be heated. Heating elements layout enables the optimization of heat transfers.

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Vulcanic Immersion Heater Catalog | Manualzz

VULCANIC SAS

ZI la Saunière

F-89600 Saint Florentin

France

Tel. : +33 1 49 44 49 20

LOREME SAS

ELECTRICAL HEATING AND COOLING

SOLUTIONS

FOR THE INDUSTRY

VULCANIC SAS

ZI des Chanoux

48, rue Louis Ampère

F-93330 Neuilly sur Marne

France

Tel. : +33 1 49 44 49 20

12, rue des Potiers d'Etain

Actipôle Borny

F-57071 Metz

France

Tel. : +33 3 87 76 32 51

VULCANIC UK Ltd

South Green Park Entreprise

Centre, Mattishall

NR20 3JY, Dereham Norfolk

United Kingdom

Tel . : +44 1603 340015

VULCANIC SA

Heilig Hartstraat, 14

B-2600 Berchem

Belgium

Tel . : +32 3 286 70 30

RS ISOLSEC SAS

45, avenue des acacias

F-45120 Cepoy

France

Tel. : +33 2 38 85 62 62

VULCANIC TERMOELÉCTRICA SLU

Ctra. a Viérnoles, 32

E-39300 Torrelavega

Spain

Tel. : +34 942 80 35 35

VULCANIC GmbH

Donaustraße 21

D-63542 Hanau

Germany

Tel. : +49 6181 9503 0

VULCANIC Russia

105005 Moscow radio street house 24 building 1

Russia

Tel. : + 7 (903) 967-95-68

RS ISOLSEC SLU

Ave Riu Mogent, 5

E-08170 Montornes del valles

Spain

Tel. : +34 93 568 73 10

VULCANIC TRIATHERM GmbH

Flurstraße 9

D-96515 Sonneberg

Germany

Tel. : +49 3675 4083-0

www.vulcanic.com

STANDARD PRODUCTS

ELECTRICAL HEATING AND COOLING

SOLUTIONS

FOR THE INDUSTRY

VULCANIC

The Vulcanic group has been designing and manufacturing electrical process heating and temperature control solutions since 1973. Employing 550 people across 8 manufacturing locations, Vulcanic currently services

30 000 customers in 100 different countries across the globe and is an ISO 9001 v 2008 accredited company.

You have an issue… let us solve it !

Vulcanic your worlwide local partner !

Advice

Control

Design

All in One Solutions

Manufacturing

Temperature measurement

Power supply

-

+ +

Heating and Cooling

Site Web : http://www.vulcanic.com

E-mail : [email protected]

SERVED MARKETS

OEMs

Original

Equipment

Manufacturers

Engineering projects

Engineered solutions

One-off requests

Standard and customized solutions

Nuclear

Power generation

Alternative energies

Railways

Petrochemicals

Machining

Tools

Aeronautics

Catering

Packaging

Oil and gas

Marine

DESIGN EXPERTISE AND CODES

Vulcanic design teams support our partners from conceptual design and feasibility study throughout the life of the equipment. Our design capabilities include:

• Electrical design

• Mechanical design

• Thermal design

• Electronic design (hardware and software)

• Hydraulic design

• Automation

• Communication protocols

• Hazardous area certification

• AD 2000

• ASME

• CODAP

• EN 286

• PD 5500

• RCC-M / RCC-E

• STOOMWEZEN

• GOST

Website : http://www.vulcanic.com E-mail : [email protected]

MANUFACTURING

Vulcanic offers the benefits of integrated "in house" manufacturing processes, using "state of the art" equipment to manufacture almost all components utilised within our product ranges. With only minimal dependance upon subcontractors, we remain in full control of Quality and Production schedules while maintaining a high level of know how in house.

Heating element manufacturing CNC machining Sensor manufacturing

Welding

CERTIFICATION

Wiring

• ISO 9001: 2008

• PED 97/23/EC cat I-IV

• ATEX 94/9/EC

• IECex

• TR CU

• CCOE

• VDE

• UL

• DNV

• INMETRO

Website : http://www.vulcanic.com E-mail : [email protected]

VULCANIC SAS

ZI la Saunière

F-89600 Saint Florentin

France

Tel. : +33 1 49 44 49 20

LOREME SAS

12, rue des Potiers d'Etain

Actipôle Borny

F-57071 Metz

France

Tel. : +33 3 87 76 32 51

RS ISOLSEC SAS

45, avenue des acacias

F-45120 Cepoy

France

Tel. : +33 2 38 85 62 62

VULCANIC GmbH

Donaustraße 21

D-63542 Hanau

Germany

Tel. : +49 6181 9503 0

VULCANIC Russia

105005 Moscow radio street house 24 building 1

Russia

Tel. : + 7 (903) 967-95-68

VULCANIC GROUP

VULCANIC SAS

ZI des Chanoux

48, rue Louis Ampère

F-93330 Neuilly sur Marne

France

Tel. : +33 1 49 44 49 20

VULCANIC UK Ltd

South Green Park

Entreprise Centre, Mattishall

NR20 3JY, Dereham Norfolk

United Kingdom

Tel . : +44 1603 340015

VULCANIC SA

Heilig Hartstraat, 14

B-2600 Berchem

Belgium

Tel . : +32 3 286 70 30

VULCANIC TERMOELÉCTRICA SLU

Ctra. a Viérnoles, 32

E-39300 Torrelavega

Spain

Tel. : +34 942 80 35 35

RS ISOLSEC SLU

Ave Riu Mogent, 5

E-08170 Montornes del valles

Spain

Tel. : +34 93 568 73 10

VULCANIC TRIATHERM GmbH

Flurstraße 9

D-96515 Sonneberg

Germany

Tel. : +49 3675 4083-0

www.vulcanic.com

SUMMARY

Page

6

Atex marking

Page

7

Heating elements

Page

12

Selecting an immersion heater

Page

15

Screw plug immersion heaters

Page

32

Flange immersion heaters

Page

40

Clamp flange immersion heaters

Page

41

Ceramic core elements

Page

42

Junction boxes for immersion heaters

Page

44

Control thermostats for immersion heaters

Page

47

Atex screw plug and flange immersion heaters

Page

56

Accessories for immersion heaters

Page

57

Removable immersion heaters

Page

59

Drum heaters

Page

60

Fluorated immersion heaters

Page

62

Fluid circulation heaters

Page

68

Heating hoses

Page

71

Finned strip heaters

Page

73

Anti-condensation cabinet heaters

Page

74

Radiators

Page

75

Atex radiators

4

Page

76

Fan heaters and convectors

Page

Hot air generators

Indicates the presence of ATEX certified products in the chapter

Website : http://www.vulcanic.com

78

Page

79

Page

80

Circular air duct heaters Rectangular and flange air duct heaters

E-mail : [email protected]

Page

85

Cartridges Vulstar ®

SUMMARY

Page

89

Page

90

Accessories for Vulstar ® Sheathed mica ring and strip heaters

Page

91

PTC resistors

Page

92

Band heaters

Page

94

Heat tracing

Page

97

Accessories for heat tracing

Page

100

Silicone heating panels

Page

102

Infrared generators

Page

107

Control thermostats and safety temperature cut out

Page

111

Electromechanical thermostats

Page

112

Selecting a temperature sensor

Page

114

PT 100 sensors

Page

119

Thermocouples

Page

122

Accessories for temperature sensors

Page

123

Converters

Page

124

Sealing glands

Page

126

Temperature displays and controllers

Page

128

Static power units

Page

130

Cabinets

Page

132

Isolators and wires for cabeling

Page

134

Temperature control units

Vulcatherm ® Water

Page

141

Temperature control units

Vulcatherm ® Thermal Oil

Page

146

Air conditioning units

Indicates the presence of ATEX certified products in the chapter

Website : http://www.vulcanic.com

Page

Liquid chillers

146

E-mail : [email protected]

Page

147

Dehumidifiers Edenair ®

5

ATEX MARKING

6

0080 II 2 G

Ex d IIC T4 Gb

Equipment that complies with

European directives

Explosive environment

N° of the notified body

Place of installation

Device category

Flammable substance

• N° of the notified body

0081

0080

0102

0722

France

France

Germany

Spain

LCIE

INERIS

IBExU

LOM

• Place of installation

I

= Mines

II

= Ground

Eletric equipment

Dust and gas group

Protection mode

Temperature class

T1 up to T6 or xxx°C

Equipment protection level (EPL)

• Protection mode d e de

Explosion-proof

Increased safety

Explosion-proof and increased safety

Prevent the transmission of the explosion to the environment

Prevent excessive temperature and sparks from electrical equipement

Prevent both transmission of the explosion and electric spark ia

Intrinsic safety

Limited electrical energy below the level of self ignition

• Device category

2

1

3

Zones 0

Zones 20

Zones 1

Zones 21

Zones 2

Zones 22

Gas

Dust

Gas

Dust

Gas

Dust

Risk of explosion Time

HIGH

MEDIUM

Continuously present

> 1000 Hours / year

Often present

10 <

Hours / yea r < 1000

LOW

Accidentally present

< 10 Hours / year

• Flammable substance

G

= Gas

D

= Dust

• Dust and gas group

Gas group

I

Place of installation

Mines

Methane

IIA

IIB

Typical gas

Propane, butane, benzene, acetone, alcoholl, kerosene, Gasoline, Petrol

Ground

Ethylene, diethyl ether

IIC

Hydrogen, acetylene

Dust group

IIIA

Place of installation

Hazard

Size

Ø ≥ 0,5 mm

IIIB

IIIC

Ground

Combustible flyings

None-conductive dust

Conductive dust

Ø < 0,5 mm

Ø < 0,5 mm

Energy of self ignition

E ≥ 300 µJ

E ≥ 240 µJ

E ≥ 70 µJ

E

17 µJ

Resistivity

R > 1000

Ω m

R < 1000

Ω m

• Temperature class

Temperature class

T6

85°C

Setting of safety devices

80°C

Temperature

Class for gas

T5

100°C

95°C

T4

135°C

T3

200°C

T2

300°C

T1

450°C

130°C 190°C 290°C 440°C

Carbone disulfide

(95°C) T6

Diethyl ether

(160°C) T4

Kerozene

(210°C) T3

Acetylene

(305°C) T2

Ethylene

(425°C) T2

Methane

(537°C) T1

Hydrogen

(560°C) T1

• Equipment protection level (EPL)

Group II - Gas area Group II - Dust area

Category Zone

EPL

Catégory Zone

EPL

II 1 G

II 2 G

II 3 G

0

1

2

Ga

Gb

Gc

II 1 D

II 2 D

II 3 D

20

21

22

Da

Db

Dc

Website : http://www.vulcanic.com E-mail : [email protected]

HEATING ELEMENTS

Applications : Tubular sheathed elementsn are quasi universal solution used to heat up solids, liquids or gas through the JOULE

EFFECT up to about 800°C. Depending on their use, they transfer their energy by natural or forced convection, by conduction or induction.

LENGTH

up to 6 m

SEALING

WP+

:

Waterproof resin sealing.The most standard one.

Excellent sealing that guarantees insulation in case of prolonged storage or application in moisture conditions.

Maximum admitted connection temperature of 160°C.

TM

:

Silicon cost effective solution operational up to a connection temperature of 350 °C in environnement exempt from moisture.

HT

:

Ciment high temperature, no water-tight sealing,operational up to a connection temperature of 450°C. Using in atmospheres without moisture.

TUBE Ø

6,5 - 6,8 - 8 - 8,5

10,2 - 16 - 18 - 22

(mm)

SURFACE LOAD

up to 20 W/cm

VOLTAGE

up to 750 V

2

CONNECTIONS

Threaded terminals

M4 or M6 for Ø8

M5 for Ø8,5

M5 or M6 for Ø10,2

M6 for Ø16

Spade terminal

Clamping screw

Copper lead

Nickel lead

FASTENINGS

Three-piece union

Crimped threaded union

Brazed threaded union

Welded threaded union

Hooks

MATERIALS SURFACE LOAD APPLICATION

Carbon steel 2 W/cm

2

Oil, fuel oil, heat transfer fluid

AISI 321/Din 1.4541 2 W/cm

2

Air, gas, solids

Carbon steel 4 W/cm

2

Circulating light oil

AISI 321/Din 1.4541 4 W/cm

2

Air, circulating fluids, solids

AISI 316L/Din 1.4404 6 W/cm

2

Process heating water

Incoloy 800/Din 1.4876 10 W/cm

2

Air, gas, solids

Incoloy 825/Din 2.4858 10 W/cm

2

Sanitary water

Copper 10 W/cm

2

Circulating fresh water

AISI 904L/Din 1.4539 12 W/cm

2

Circulating water

BENT TO SHAPE

Tubular heating elements can be shaped to suit your requirements. We can manufacture and deliver special elements quickly and cost-effectively.

DETERMINATION OF REQUIRED POWER

To heat a volume V (solid, liquid or gas) in a given time T

(without state modification).

H1

T = H2 - H1

Heating time

H2

Vaporization of a mass M (liquid) in a given time T when the liquid is already at its boiling temperature.

H1

T = H2 - H1

Heating time

H2 t1

(°C) t2

(°C)

V V

V

V

Units to be known

V : Volume in liter or dm 3

ρ : Density en kg/dm 3

V x ρ : Mass to be heated in kg t1 : Initial temperature in °C t2 : Final temperature in °C

Cp : Specific heat kcal/kg.°C

T : Heating time in hours.

Result : P = Power to be installed in kW

Carbon steel

Stainless steel

Water

Oil

Air

1,2 : safety factor taking into account the tolerances on voltage supply and ohmic value of the heating element.

ρ

P = V x x Cp x (t2 - t1) x 1,2

860 x T

ρ

7,8

7,8

1

0,9

0,0013

Cp L

Units to be known

0,12

0,12

M : Weight of the liquid in kg.

L : Latent heat of vaporization in kcal/kg

1

0,5

537

T : Heating time in hour.

0,25

Result : P = Power to be installed in kW

1,2 : safety factor taking into account the tolerances on voltage supply and ohmic value of the heating element.

P = M x L x 1,2

860 x T

Website : http://www.vulcanic.com E-mail : [email protected]

7

HEATING ELEMENTS

STANDARD STRAIGHT TUBULAR HEATING ELEMENTS

Connection by M6 threaded steel rod.

The elements are annealed, so that they can be bent them to shape.

Insulating part

O

Sealing

VVV VVV

N

= HL

L

=

Ø8 : N=30 - Ø10,2 : N = 32 - Ø16 : N = 38

N

Threaded terminal

HL = heating length

Ø 8 mm in AISI 321/Din 1.4541 - 2 Wcm

2

– TM seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27501-21

250 W 230 V 760 500 0,2

27501-22

500 W 230 V 1260 1000 0,3

27501-23

1000 W 230 V 2250 1990 0,5

27501-24

1500 W 230 V 3250 2990 0,8

27501-25

2000 W 230 V 4240 3980 1,0

Ø 10,2 mm in AISI 321/Din 1.4541 - 2 W/cm

2

TM seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27501-11

250 W 230 V 650 390 0,23

27501-12

500 W 230 V 1040 780 0,4

27501-13

1000 W 230 V 1820 1560 0,7

27501-14

1500 W 230 V 2600 2340 0,94

27501-15

2000 W 230 V 3380 3120 1,2

27501-16

3000 W 230 V 4940 4680 1,8

Ø 8mm in Incoloy 800/Din 1.4876 - 6 W/cm

2

- TM seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28501-51

500 W 230 V 630 330 0,15

28501-52

1000 W 230 V 960 660 0,23

28501-53

2000 W 230 V 1630 1330 0,4

28501-54

3000 W 230 V 2290 1990 0,5

28501-55

4500 W 230 V 3290 2990 0,8

28501-56

6000 W 400 V 4280 3980 1,0

28501-57

8000 W 400 V 5610 5310 1,3

Ø 10,2 mm in VLY/AISI 904L/Din 1.4539

- 2 W/cm

2

- TM seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26501-30

250 W 230 V 550 390 0,2

26501-31

500 W 230 V 940 780 0,34

26501-32

750 W 230 V 1330 1170 0,5

26501-33

1000 W 230 V 1720 1560 0,62

26501-34

1500 W 230 V 2500 2340 0,9

Ø 8 mm in AISI 321/Din 1.4541 - 4 W/cm

2

– WP+ seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27501-81

500 W 230 V 760 500 0,2

27501-82

1000 W 230 V 1260 1000 0,3

27501-83

2000 W 230 V 2250 1990 0,5

27501-84

3000 W 230 V 3250 2990 0,8

27501-85

4500 W 230 V 4740 4480 1,1

Ø 10,2 mm in AISI 321/Din 1.4541 - 4 W/cm

2

TM seals

No .

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27501-71

500 W 230 V 650 390 0,23

27501-72

1000 W 230 V 1040 780 0,4

27501-73

2000 W 230 V 1820 1560 0,7

27501-74

3000 W 230 V 2600 2340 0,94

27501-75

4500 W 230 V 3770 3510 1,4

27501-76

6000 W 400 V 4940 4680 1,8

Ø 10,2 mm in VLY/AISI 904L/Din 1.4539 - 4 W/cm

2

WP+ seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26501-40

250 W 230 V 355 195 0,15

26501-41

500 W 230 V 550 390 0,2

Ø 10,2mm in Incoloy 800/Din 1.4876- 6 W/cm

2

TM seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28501-41

500 W 230 V 560 260 0,2

28501-42

1000 W 230 V 820 520 0,3

Ø 10,2 mm in VLY/AISI 904L/Din 1.4539

- 7 W/cm

2

- WP+ seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26501-10

500 W 230 V 385 225 0,14

26501-11

750 W 230 V 495 335 0,18

26501-42

750 W 230 V 745 585 0,27

26501-43

1000 W 230 V 940 780 0,34

26501-44

1500 W 230 V 1330 1170 0,5

26501-45

2000 W 230 V 1720 1560 0,62

26501-46

3000 W 230 V 2500 2340 0,9

28501-43

2000 W 230 V 1340 1040 0,5

28501-44

3000 W 230 V 1860 1560 0,7

28501-45

4500 W 230 V 2640 2340 1,0

28501-46

6000 W 400 V 3420 3120 1,2

28501-47

8000 W 400 V 4460 4160 1,6

28501-48

10000 W 400 V 5500 5200 2,0

26501-12

1000 W 230 V 605 445 0,22

26501-13

1500 W 230 V 830 670 0,3

26501-14

2000 W 230 V 1050 890 0,38

26501-15

3000 W 230 V 1500 1340 0,54

26501-16

4500 W 400 V 2170 2010 0,8

26501-17

6500 W 400 V 3060 2900 1,1

26501-18

9000 W 400 V 4180 4020 1,5

26501-19

13500 W 400 V 6185 6025 2,2

Ø 16 mm in AISI 321/Din 1.4541 - 2 W/cm

2

TM seals

Power Voltage L HL Weight

P/N.

+5 -10% 1P (mm) (mm) (kg)

27501-01

500 W 230 V 760 500 0,6

27501-02

1000 W 230 V 1260 1000 1,1

Ø 16 mm in AISI 321/Din 1.4541 - 4 W/cm

2

TM seals

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27501-62

1000 W 230 V 760 500 0,6

27501-63

2000 W 230 V 1260 1000 1,1

Ø 16mm in Incoloy 800/Din 1.4876 - 6 W/cm

2

TM seals

Power Voltage L HL Weight

P/N.

+5 -10% 1P (mm) (mm) (kg)

28501-31

500 W 230 V 470 170 0,4

28501-32

1000 W 230 V 630 330 0,5

27501-03

1500 W 230 V 1750 1490 1,5

27501-04

2000 W 230 V 2250 1990 1,9

27501-05

3000 W 230 V 3250 2990 2,8

27501-06

4000 W 230 V 4240 3980 3,6

27501-07

5000 W 230 V 5240 4980 4,5

27501-64

3000 W 230 V 1750 1490 1,5

27501-65

4500 W 230 V 2500 2240 2,1

27501-66

6000 W 400 V 3250 2990 2,8

27501-67

7500 W 400 V 3990 3730 3,4

27501-68

9000 W 400 V 4740 4480 4,0

28501-33

2000 W 230 V 960 660 0,8

28501-34

3000 W 230 V 1300 1000 1,1

28501-35

4500 W 230 V 1790 1490 1,5

28501-36

6000 W 400 V 2290 1990 1,9

28501-37

8000 W 400 V 2950 2650 2,5

28501-38

10000 W 400 V 3620 3320 3,1

28501-39

12000 W 400 V 4280 3980 3,6

28501-40

15000 W 400 V 5280 4980 4,5

Examples of shaped heating elements

B B B B B

O

1 n bends

C

8

C

C C C C

C2

C1

HEATING ELEMENTS

U-SHAPED TUBULAR HEATING ELEMENTS

VVV

Electrical connections with steel threaded terminals M6

VVV

N

HL

L

Ø 8 : N=30 - Ø 10,2 : N=32 - Ø 16 : N=38

HL = heating length

Ø

Ø 8 mm in Incoloy 800 / Din 1.4876 - 10 W/cm

2

WP+, C = 30

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28504-81

500 W 230 V 200 100 0,1

28504-82

1000 W 230 V 300 200 0,15

28504-83

2000 W 230 V 500 400 0,24

28504-84

3000 W 230 V 695 595 0,33

28504-85

4500 W 230 V 995 895 0,5

28504-86

6000 W 400 V 1295 1195 0,6

28504-87

8000 W 400 V 1690 1590 0,8

28504-88

10000 W 400 V 2090 1990 1

On request

Connection by carbon steel crimped threaded rod : order xx514 instead of xx504.

Ø 8 mm in AISI 312 / Din 1.4541 - 2 W/cm

2

, TM, C = 25

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27504-21

250 W 230 V 380 250 0,2

27504-22

500 W 230 V 630 500 0,3

27504-23

1000 W 230 V 1125 995 0,5

27504-24

1500 W 230 V 1625 1495 0,8

27504-25

2000 W 230 V 2120 1990 1

Ø 8 mm in AISI 316L / Din 1.4404 SP* - 6 W/cm

2

, WP+, C = 25

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28504-21

500 W 230 V 315 165 0,15

28504-22

1000 W 230 V 480 330 0,23

28504-23

2000 W 230 V 815 665 0,4

28504-24

3000 W 230 V 1145 995 0,55

28504-25

4500 W 230 V 1645 1495 0,8

28504-26

6000 W 400 V 2140 1990 1

28504-27

8000 W 400 V 2805 2655 1,3

Ø 8 mm in Incoloy 800 / Din 1.4876 - 6 W/cm

2

, WP+, C = 30

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28504-51

500 W 230 V 315 165 0,2

28504-52

1000 W 230 V 480 330 0,2

28504-53

2000 W 230 V 815 665 0,4

28504-54

3000 W 230 V 1145 995 0,5

28504-55

4500 W 230 V 1645 1495 0,8

28504-56

6000 W 400 V 2140 1990 1

28504-57

8000 W 400 V 2805 2655 1,3

Ø 10,2 mm in AISI 321/Din 1.4541- 2 W/cm

2

, TM, C = 29

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27504-11

250 W 230 V 325 195 0,2

27504-12

500 W 230 V 520 390 0,4

27504-13

1000 W 230 V 910 780 0,7

27504-14

1500 W 230 V 1300 1170 0,9

27504-15

2000 W 230 V 1690 1560 1,2

27504-16

3000 W 230 V 2470 2340 1,8

Ø 10,2 mm in Incoloy 800 / Din 1.4876 - 6 W/cm

2

, WP+, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28504-41

500 W 230 V 280 130 0,2

28504-42

1000 W 230 V 410 260 0,3

28504-43

2000 W 230 V 670 520 0,5

28504-44

3000 W 230 V 930 780 0,7

28504-45

4500 W 230 V 1320 1170 1

28504-46

6000 W 400 V 1710 1560 1,2

28504-47

8000 W 400 V 2230 2080 1,6

28504-48

10000 W 400 V 2750 2600 2

Ø 10,2 mm in AISI 904L / Din 1.4539 - 12 W/cm

2

, WP+, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26504-59

6000 W 230 V 910 780 0,7

26504-60

7000 W 230 V 1015 885 0,8

26504-61

8000 W 230 V 1165 1035 0,9

26504-63

10000 W 400 V 1415 1285 1,1

26504-65

12000 W 400 V 1660 1530 1,3

26504-69

15000 W 400 V 2060 1930 1,6

Ø 10,2 mm in AISI 904L / Din 1.4539 - 2 W/cm

2

, WP+, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26504-31

500 W 230 V 465 385 0,4

26504-33

1000 W 230 V 855 775 0,7

26504-34

1500 W 230 V 1245 1165 1,0

26504-35

2000 W 230 V 1635 1555 1,2

26504-36

3000 W 230 V 2415 2335 1,8

Ø 10,2 mm in AISI 904L / Din 1.4539 - 4 W/cm

2

, WP+, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26504-41

500 W 230 V 270 190 0,2

26504-43

1000 W 230 V 465 385 0,34

26504-44

1500 W 230 V 660 580 0,5

26504-45

2000 W 230 V 855 775 0,62

26504-46

3000 W 230 V 1245 1165 0,9

26504-47

4500 W 230 V 1830 1750 1,3

26504-48

6000 W 230 V 2415 2335 1,73

Ø 10,2 mm in AISI 316L/Din 1.4404 SP* - 6 W/cm

2

, WP+, C=29

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28504-11

500 W 230 V 280 130 0,2

28504-12

1000 W 230 V 410 260 0,3

28504-13

2000 W 230 V 670 520 0,5

28504-14

3000 W 230 V 930 780 0,7

28504-15

4500 W 230 V 1320 1170 1

28504-16

6000 W 400 V 1710 1560 1,2

28504-17

8000 W 400 V 2230 2080 1,6

28504-18

10000 W 400 V 2750 2600 2

Ø 10,2 mm in AISI 904L / Din 1.4539 - 12 W/cm

2

, WP+, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

26504-51

1000 W 230 V 255 125 0,2

26504-52

1500 W 230 V 320 190 0,2

26504-53

2000 W 230 V 385 255 0,3

26504-55

3000 W 230 V 515 385 0,4

26504-57

4000 W 230 V 645 515 0,5

26504-58

5000 W 230 V 775 645 0,6

Ø 10,2 mm in Incoloy 800 / Din 1.4876 - 10 W/cm

2

WP+, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

28504-71

500 W 230 V 180 80 0,13

28504-72

1000 W 230 V 255 155 0,2

28504-73

2000 W 230 V 410 310 0,3

28504-74

3000 W 230 V 570 470 0,4

28504-75

4500 W 230 V 805 705 0,6

28504-76

6000 W 400 V 1035 935 0,75

28504-77

8000 W 400 V 1350 1250 1

28504-78

10000 W 400 V 1660 1560 1,2

28504-79

15000 W 400 V 2440 2340 1,8

Ø 16 mm in AISI 321/Din 1.4541 - 2 W/cm

2

, TM, C = 45

P/N.

Power Voltage L HL Weight

+5 -10% 1P (mm) (mm) (kg)

27504-01

500 W 230 V 380 250 0,65

27504-02

1000 W 230 V 630 500 1,1

27504-03

1500 W 230 V 875 745 1,5

27504-04

2000 W 230 V 1125 995 1,9

27504-05

3000 W 230 V 1625 1495 2,8

27504-06

4000 W 230 V 2120 1990 3,6

27504-07

5000 W 230 V 2620 2490 4,5

Ø 16 mm in AISI 316L/Din 1.4404 SP* - 6 W/cm

2

, WP+, C = 45

Power Voltage L HL Weight

P/N.

+5 -10% 1P (mm) (mm) (kg)

28504-01

500 W 230 V 235 185 0,4

28504-02

1000 W 230 V 315 165 0,5

28504-03

2000 W 230 V 480 330 0,8

28504-04

3000 W 230 V 650 500 1,1

28504-05

4500 W 230 V 895 745 1,5

28504-06

6000 W 400 V 1145 995 1,9

28504-07

8000 W 400 V 1475 1325 2,5

28504-08

10000 W 400 V 1810 1660 3,1

28504-09

12000 W 400 V 2140 1990 3,6

28504-10

15000 W 400 V 2640 2490 4,5

Ø 16 mm in Incoloy 800 / Din 1.4876 - 6 W/cm

2

, WP+, C = 65

Power Voltage L HL Weight

P/N.

+5 -10% 1P (mm) (mm) (kg)

28504-31

500 W 230 V 235 185 0,4

28504-32

1000 W 230 V 315 165 0,5

28504-33

2000 W 230 V 480 330 0,8

28504-34

300 0W 230 V 650 500 1,1

28504-35

4500 W 230 V 895 745 1,5

28504-36

6000 W 400 V 1145 995 1,9

28504-37

8000 W 400 V 1475 1325 2,5

28504-38

10000 W 400 V 1810 1660 3,1

28504-39

12000 W 400 V 2140 1990 3,6

28504-40

15000 W 400 V 2640 2490 4,5

Ø 16 mm in Incoloy 800 / Din 1.4876 - 10W/cm

2

, WP+, C = 65

Power Voltage L HL Weight

P/N.

+5 -10% 1P (mm) (mm) (kg)

28504-61

1000 W 230 V 200 100 0,34

28504-62

2000 W 230 V 300 200 0,5

28504-63

3000 W 230 V 400 300 0,7

28504-64

4500 W 230 V 550 450 0,9

28504-65

6000 W 400 V 695 595 1,2

28504-66

8000 W 400 V 895 795 1,5

28504-67

10000 W 400 V 1095 995 1,9

28504-68

12000 W 400 V 1295 1195 2,2

28504-69

15000 W 400 V 1595 1495 2,7

28504-70

20000 W 400 V 2090 1990 3,6

* SP = scoured and passivated

9

HEATING ELEMENTS

FIXING ACCESSORIES

Threaded nipples

allow a watertight fixing of tube 26501and

26504. Supplied with nut and gasket.

Max. pressure : 10 bar

C hexagonal

P on flats

Ø M

P/N.

Tube Ø Ø M C P F P/N.in Weight

(mm) (mm) (mm) (mm) pack (kg)

55144-04

6.5/6.8 14 x 1,5 22 19 14 4 0,26

55145-04

8 14 x 1,5 22 19 14 4 0,25

55146-04

10.2 16 x 1,5 25,5 22 14 4 0,30

55147-04

16 20 x 1,5 31,2 27 14 4 0,39

55148-04

20 24 x 1,5 37 32 14 4 0,52

Fixing brackets in chrome-plated steel:

These brackets allow elements to be fixed to flat or slightly convex surfaces and permit expansion.

Ø

11

Inside Ø of fixing = Ø Tube

P/N.

Tube Ø A B P/N. in Weight

(mm) (mm) (mm) pack (kg)

55140-10

6.5/6.8 11 22 10 0,02

55140-99

6.5/6.8 11 22 100 0,20

55141-10

8 12 23 10 0,03

55141-99

8 12 23 100 0,30

55142-10

10.2 12 25 10 0,04

Ø 5

55142-99

10.2 12 25 100 0,40

55143-10

16 15 30 10 0,05

55143-99

16 15 30 100 0,50

HEATING ELEMENTS FOR INDUSTRIAL OVENS

Heat-resistant stainless steel sheathed elements for industrial ovens and drying cabinets up to 300°C.

Heating by natural convection (air) or radiation

(solids).

Supply voltage: 230V single phase. Connection by M6 threaded terminals and M6 ground terminal.

M6

100

C

A

TUBULAR ELEMENTS FOR HOTPLATES

Stainless-steel sheathed element in a flat circular shape to heat solids up to 300°C by conduction (2 heating stages from

1000W upwards). Supply voltage : 230V single phase.

Connection by flat terminals with calliper.

Accessories :

Clips for models 4501-01 (Weight 0,040 kg)

P/N. 4501-08 - 2 holes, 86 mm between centres

P/N. 4501-09 - 2 holes, 138 mm between centres

P/N.

Power A B C Weight

+5 -10% (mm) (mm) (mm) (kg)

4501-20

1000 W 272 173 125 0,180

4501-21

1250 W 302 218 145 0,200

4501-22

1500 W 356 218 155 0,220

Ø Ø 124

P/N.

Power Ø H Weight Fig.

+5 -10% (mm) (mm) (kg)

4501-01

500 W 109 60 0,160 A

4501-02

1000 W 145 75 0,400 B

4501-03

1400 W 180 75 0,600 B

4501-04

2000 W 220 75 0,700 B

SQUARE-SECTION HEATING ELEMENTS

Especially suited to heat flat and cylindrical surfaces, their square cross-section allows a large area of contact with the object to be heated. This enables large transfers of heat and high temperatures (max. 700°C on the heating element).

Sheathed elements are available either straight or shaped to your requirements (minimum bend radius = 19 mm)

Tubes of 5x5 or 7,1x7,1 section are in stainless steel.

Connection at one end by 60cm cable with earth wire protected by metal braid.

HT seals.

The heating element is retained in a groove.

HL

L

Metallic braid

15mm maxi.

Ø 12mm maxi

HL = heating length

Load 2 W/cm

2

P/N.

Power Voltage Section L HL

+5 -10%single phase (mm) (mm) (mm)

26680-21 250 W 230 V 5X5 690 640

26680-22 500 W 230 V 5X5 1290 1250

26681-21 250 W 230 V 7,1X7,1 490 450

26681-22 500 W 230 V 7,1X7,1 940 900

26681-23 750 W 230 V 7,1X7,1 1380 1340

26681-24 1000 W 230 V 7,1X7,1 1840 1800

26681-25 1500 W 230 V 7,1X7,1 2720 2680

10

Load 4 W/cm

2

P/N.

Power Voltage Section L HL

+5 -10%single phase (mm) (mm) (mm)

26680-41

250 W 230 V 5x5 360 320

26680-42

500 W 230 V 5x5 665 625

26680-43

750 W 230 V 5x5 1040 1000

26681-41

1000 W 230 V 5x5 1290 1250

26681-42

250 W 230 V 7,1x7,1 381 230

26681-43

500 W 230 V 7,1x7,1 584 450

26681-44

750 W 230 V 7,1x7,1 762 670

26681-45

1000 W 230 V 7,1x7,1 965 900

26681-46

1500 W 230 V 7,1x7,1 1371 1350

26681-47

2000 W 230 V 7,1x7,1 1854 1800

26681-48

2500 W 230 V 7,1x7,1 2743 2300

Load 6 W/cm

2

P/N.

Power Voltage Section L HL

+5 -10%single phase (mm) (mm) (mm)

26680-61

250 W 230 V 5x5 250 210

26680-62

500 W 230 V 5x5 460 420

26680-63

750 W 230 V 5x5 665 625

26681-61

250 W 230 V 7,1x7,1 190 150

26681-62

500 W 230 V 7,1x7,1 381 300

26681-63

750 W 230 V 7,1x7,1 457 450

26681-64

1000 W 230 V 7,1x7,1 660 600

26681-65

1500 W 230 V 7,1x7,1 965 900

26681-66

2000 W 230 V 7,1x7,1 1270 1200

26681-67

2500 W 230 V 7,1x7,1 1540 1500

Website : http://www.vulcanic.com E-mail : [email protected]

FLUIDS HEATING

Screw plug immersion heaters

VULCALOY flange immersion heaters

Flange immersion heaters

Clamp flange immersion heaters

Ceramic core elements

ATEX screw plug and flange immersion heaters

Removable immersion heaters Drum heaters

Fluorated tank bottom heaters

Fluid circulation heaters

Heating hoses

Website : http://www.vulcanic.com

E-mail : [email protected]

11

SELECTING AN IMMERSION HEATER

APPLICATION

:

Electric immersion heaters are suited to heat up fluids (liquids and gas) by natural (static fluids) or forced convection

(fluids in circulation). They are designed to heat up trough heating elements (pins, monotubes or ceramic cores) in direct contact with the fluid to be heated. Heating elements layout enables the optimization of heat transfers.

R

EQUIREMENTS:

Immersion heater requirements ?

• Type of fluid ?

• Volume of liquid to be heated ?

• Start temperature (before heating) (t

1

) ?

• Target temperature. (t

2

) ?

• Heating time ?

• Pressure ?

• Available space

(Internal and external)

• Mounting interface

Insulation

Thickness

• With or without control

• With or without safety probes ?

Power requirements ?

Required temperature t

1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

t

2

Time required for heating

S

OLUTIONS :

See table page 13

Suitable materials

(

Heating elements, flanges...)

Specific load

Liquid (Static)

Water

Specific load

10 W/cm 2 Max

Oil 2 W/cm 2 Max

Other liquids contact us.

Power of the immersion heater

Type of immersion heater

Pressure

Atmospheric

15 bar Max

50 bar Max

Over 50 bar

Type of immersion heaters

Removable, screw plug or flange

Screw plug or flange

Flange

Contact us

Pch

(power to heat)

+ Pth

(thermal losses) =

P total power requirements (kW)

Power requirements?

• Weight of liquid :

• Specific heat :

• Start temperature :

• Target temperature:

• Heating time : m (kg)

Cp (kcal/kg

x

°C) t

1 t

2

(°C)

(°C)

T (hour)

Pch

(kW)

= m

x

Cp

x

(t2 - t1)

x

1,2

860

x

T

V = π x Ø

2

/4 x H

Ø = Internal diameter(dm)

V

H = Height of liquid (dm)

V = l x L x H

L = length (dm) l = Width (dm)

H = Height of liquid (dm)

Weight (kg)

m = V

x

ρ

Volume (dm3)

Specific heat (kcal/kg°C)

Density (kg/dm3)

ρ

Paraffins

Mineral oil

Water

Glycol

Acetic acid

Formic acid

Hydrocloric acid

Sulphuric acid

0,88

0,9

1

1,1

1,1

1,2

1,2

1,8

Cp

0,52

0,5

1

0,67

0,51

0,39

0,60

0,33

Thermal losses ?

• Vessel surface area: S (m 2 )

• Room temperature :

• Target temperature : t ta (°C)

2

(°C)

• Exchange coefficient : K (kcal/h

x

m 2

x °

C)

• Thickness of insulation :(mm)

S

Exchange surface (m

2

)

S = (π x Ø x H) + (π x Ø2/4)

Ø = External temperature (m)

H = Height of tank (m)

Pth =

S

x

(t2 - ta)

x

K

860

K

Exchange factor (kcal/h x m

2 x °C)

Thickness of insulation

S = [ 2 x H x ( l + L )] + ( l x L )

L = Tank’s length (m) l = Tank’s width (m)

H = Tank’s height (m)

External underground tank

External sheltered tank - wind

10 km/h without 25 mm 50 mm 100 mm

9

30

External underground tank - wind

45 km/h 30

1,7

2,1

2,3

1

1,1

1,2

0,55

0,59

0,61

External underground tank - wind

90 km/h 45 2,9 2,5 1

12

CAUTION :

An inappropriate immersion heater may result in :

-

Excessive Heating time

: too low power.

Too short heating time

: electric installation over dimensioned.

-

Alteration or even destruction of the fluid to be heated

: The fluid doesn’t withstand the power load of the heater (W/cm

2

).

-

Destruction of the immersion heater

: The material of the heater doesn’t fit with the fluid to be heated. The heater gets quickly corroded.

Website : http://www.vulcanic.com

E-mail : [email protected]

Suitable materials

(

Heating elements, flanges...)

Specific load

Power of the immersion heater

Type of immersion heater

SELECTING AN IMMERSION HEATER

SELECTING SUITABLE SHEATHED MATERIALS

The recommendations in this table are only indicative and do not involve the responsability of Vulcanic

.

The customer must verify the suitability of the material chosen with the thermal process.

x = not suitable = Possible under certain conditions

WATER

Fluids to be heated

DIN number (For food and beverage applications, contact us)

Softened water

Boric water

Desalinated water

Deionised water

Distilled water

Hydrochloric sodium

Seawater

Swimming-bath water

Treated water

Process water TH

10

Process water 10 < TH < 25

Process water

OILS

Animal oil

Lubricant

Mineral oil (max. 90°C)

Plant oil(200°C)

Drilling oil

ACIDS

Acetic acid

5 to 20% < 20°C

20 to 100% < 20°C

5 to 50% < 100°C

5 to 50% and boiling 120°C

Hydrochloric acid (HCl)

Citric acid

< 50% < 40°C

< 50% and boiling

Formic acid

< 25% < 90°C

10 to 90% < 90°C

Oxalic acid

< 40% < 75°C

< 90% < 100°C

Phosphoric acid

< 45% < 100°C

≤ 100°C and boiling

Sulphuric acid

< 3% < 20°C

3% < 20% < 50°C

> 10% < 50°C

< 40% < 20°C

50%

70% All Temp.

80%

20°C

ALCALINE BATHS

Bath lubrication

Alcali or Anodic

Electrolytic

Phosphoric baths

Paint

Soap + water (In solution)

Caustic soda

< 50% < 50°C

< 70% < 60°C

< 50% < 110°C

> 50% > 100°C

HIGH VISCOSITY LIQUIDS

Asphalt

Wax (Hot water bath)

Heavy fuel

Soldering

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

=

recommended

Welding

x x x x x x x x x x

Carbon Scoured Stainless Stainless 904L Incoloy Incoloy PTFE

Steel copper steel 321 steel 316 Vulcaloy 800 825

1.4541

1.4404

1.4539

1.4876

2.4858

E235+N

x x

SFCu

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

Website : http://www.vulcanic.com

E-mail : [email protected]

13

H

Sealing glands

• Plastic

• nickel plated bross

Control thermostats, thermocouples

• Control and / or

• Safety cut-outs

B

Fluid Temp. < 110°C - B = 0 (no offset)

Fluid Temp > 110°C - 60 < B < 450 mm

SELECTING AN IMMERSION HEATER

ELECTRICAL

CONNECTIONS

Junction boxes

• Polyamide

• Painted steel

• Stainless steel

• Aluminium

Terminals

• Threaded terminals • Terminal with hole

• Braid wires

Sealing

Waterproof sealing WP

+

OFFSET

A

Screw plug

Material

• Stainless steel

• Carbon steel

• Brass

Diameter

• 1’’1/4

• 1’’ 1/2

• 2’’

• 2’’ 1/2

• M45x200

• M77x200

Joints

• Welded

• Brazed

Seal

Material

• KLINGERSIL seal

• Metallo-plastic

NH

NON HEATING

LENGTH

HEATING

AREA

30

Flange

Materials

• Stainless steel

• Carbon steel

Nominal diameter

• DN 40 to DN 500

Nominal pressure

• PN 10 to PN 65

Form facing

• FF (Flat Face)

• RF (Raised Face)

• DIJ (Double Interlocking Joint)

• SIJ (Simple Interlocking Joint)

Joints

• Welded or brazed

Pocket for temperature sensor:

• Bulb of thermostat safety cut out

• Thermocouple K or J

• PT 100 probe

Pocket for safety sensor welded on the heating element:

• Bulb of control thermostat

• Thermocouple K or J

• PT 100 probe

The heating length must be totally immersed

Heating bundle

Quantity of heating elements 1 up to 198

Heating elements material

• Carbon steel • Copper • Stainless steel 904L, 1.4539

• Stainless steel 321, 1.4541

• Stainless steel 316L, 1.4404

• Incoloy 800, 1.4878

• Incoloy 825, 2.4858

Heating element diameter

• Ø 8 mm • Ø 10,2 mm • Ø 16 mm

Heating elements types :

Single pin • double pins • Monotubes

or or

14

Website : http://www.vulcanic.com

E-mail : [email protected]

SELECTING AN IMMERSION HEATER

1’’1/4 BSPP - 1’’1/2 BSPP - ISO M45X200 SCREW PLUG HEATER SPECIFICATIONS

TYPE

2300

Connections

M4 - Threaded terminal M4

M5 - Threaded terminal M5

M6 - Threaded terminal M6

BW - Threaded terminal

SCREW PLUG

MAXIMUM PRESSURE

Ø Thread 1’’1/4 1’’1/2 or M45x200 M45x200

JUNCTION BOX

Without control thermostat

With control thermostat

CONNECTIONS - COUPLING

Brazed joint

Welded joint

Ø Heating elements

15 bar

20 bar

H1 A1

-

15 bar

20 bar

Q1 G1

Q2 K2 G2

15 bar

20 bar

H1 A1

-

Sealing

6,8 mm

8 mm

10,2 mm

Resin WP+

M4 M6 BW

M4 M6 BW

-

Resin WP+

-

M4 BW

M4 M5 BW

Resin WP+

-

M4 BW

M4 M5 BW

Coupling

Single phase (Parallel, Series), 3 phases (Star, Delta)

OFFSET - MAXI TEMPERATURE

Without offset B = 0

Offset B = 60 mm

Offset B = 120 mm Brazed joint

Offset B = 120 mm Welded joint

SCREW PLUG

Ø Thread

Width across flats (mm)

Material

110°C

200°C

250°C

300°C

110°C

200°C

250°C

300°C

110°C

200°C

250°C

300°C

1’’1/4 1’’1/2 or M45x200 M45x200

60 60 60

Carbon steel - Stainless steel - Copper brass

HEATING ELEMENTS

Material

Ø (mm)

Qty

Z2 316L/DIN 1.4404

Z6 321/DIN 1.4541

Incoloy 800/DIN 1.4876

Incoloy 825/DIN 2.4858

6,8

X

1 to 3

8

X

X

X

X

8

X

X

X

X

1 to 3

10,2

X

X

X

X

8

X

X

X

X

1 to 3

10,2

X

X

X

X

Copper

Carbon steel

X X X X

X

X X

X

Sheath treatement

Without - Scoured - Scoured passivated - Electropolished

Dimensions (mm)

A Maxi 1900

A Mini

without thermowell

80

A Mini

with thermowell

150

Tolerance on dimensions A

LC Mini

(Heating length)

40

NC Mini

(Non heating length)

40

Ø Maxi

bundle

37

1900

80

150

40

40

37

1900

80

150

3000

100

200

-2% +0 with mini -10 mm

40 60

40 40

42 42

1900

80

150

40

40

42

3000

100

200

60

40

42

See range of junction boxes pages 42-43

Brazed or welded joint

Width across flats

Ø Thread

Electrical parameters

Specific load - W/cm

2

Maximum current - A

16

Maximum voltage - V

400

Depending on customer application

16 16 26 / 45 16

400 400 500 400

26 / 45 

500

POCKET (Option)

Dimensions (mm) Material

Ø Thermostat temperature sensor

T Maxi (Thermostat or temperature sensor)

Stainless steel

6 or 8

A - 30

NH +10 + Bulb length

T Mini (Thermostat)

T Mini (Temperature sensor)

Temperature measurement device (Fluid)

Sensor PT100

Safety sensor on heating element

NH + 30

Thermostat

Sensor PT100

Thermocouple TC J or TC K

Sensor PT100

Website : http://www.vulcanic.com

Ø Maxi

Bundle

E-mail : [email protected]

15

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG HEATERS WITH OFFSET FOR WATER AND OIL

FROST PROTECTION

16

Q2 IP44

P/n.

2216

-xx

P/n.

3216

-xx

Control thermostat -20/+40°C P/n.

9030-71

External setting button

Ø Screw thread

Q2 IP54

P/n.

2217

-xx

P/n.

3217

-xx

Control thermostat -20/+40°C P/n.

Internal setting button

Pocket for thermostat sensor

9030-71

B =

60 mm

NH

Gasket supplied

T = A - 30

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

Junction box

(See on pages 42-43)

Type

IP

Thermostat setting

Material

Cable gland

Q2

44

External

Q2

54

Internal

Polyamide

P ≤ 3kW 1 CG ISO20

P > 3kW 1 CG ISO20 + 1 CG ISO25

-20/+40°C

1 Change over contact - 16A / 230V

Control thermostat

WATER FROST PROTECTION

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

2

3

4,5

6

230-1P

230-1P

400-3P

400-3P

5

5

5

5

M45 x 200

2

3

4,5

6

OIL FROST PROTECTION

230-1p

230-1P

400-3P

400-3P

3 Heating elements

5

5

5

5

Screw plug

A

(mm)

300

480

670

960

300

480

670

960

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

M45 x 200

2

3

2

3

230-1P

230-1P

230-1p

230-1P

1

1,7

1

1,7

A

(mm)

1160

1160

1160

1160

NH

(mm)

40

40

40

40

40

40

40

40

Ø8 -

Incoloy 825

- Without treatment

Copper brass - Without treatment -

Brazed

P/N.

P/N.

2216-50

2216-51

2216-52

2216-53

3216-50

3216-51

3216-52

3216-53

2217-50

2217-51

2217-52

2217-53

3217-50

3217-51

3217-52

3217-53

NH

(mm)

40

40

40

40

Ø8 -

Stainless steel 316L

- Without treatment

Carbon steel - Without treatment -

Brazed

P/N.

P/N.

2216-60

2216-61

3216-60

3216-61

2217-60

2217-61

3217-60

3217-61

• See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

Ø Ext = 42 mm

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT OIL UP TO 95°C

Without electrical box

P/n.

2114

-xx

P/n.

3114

-xx

Q1 IP54

P/n.

2115

-xx

P/n.

3115

-xx

Without control thermostat

Q2 IP44 Q2 IP54

P/n.

2116

-xx P/n.

2117

-xx

P/n.

3116

-xx P/n.

3117

-xx

Control thermostat 0/100°C

Ø Screw thread

K2 IP44

P/n.

2118

-xx

P/n.

3118

-xx

K2 IP54

P/n.

P/n.

2119

3119

-xx

-xx

Control thermostat 30/80°C with safety cut-out 110°C

Pocket for thermostat sensor

G2 IP66

P/n.

2120

-xx

P/n.

3120

-xx

Control thermostat 30/80°C with safety cut-out 110°C

Junction box

(See on pages 42-43)

STATIC OIL

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

1

1,5

2

3

230-1P

230-1P

230-1P

230-1P

2

2

2

2

A

(mm)

M45

X200

1

1,5

2

3

230-1P

230-1P

230-1P

230-1P

2

2

2

2

CIRCULATING OIL (speed mini = 2m/s)

3 Heating elements

370

540

700

1040

Screw plug

370

540

700

1040

NH

Gasket supplied

Ø Ext = 42 mm

Type

IP

Thermostat setting

T = A-30

A

-2% +0 with mini -10mm

NH

= Non heating length

Without Q1 Q2

Without 54 44

Without Without External

Q2

54

Internal

K2

44

External

K2

54

Internal

G2

66

Internal

Material

Cable gland

Control thermostat

Without Polyamide Alu.

Without P

3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25

Without

0/100°C 30/80°C

1 Change over contact 3 Contacts - 20A / 400V

16A / 230 V Safety 110°C reset manual

Ø8 -

Stainless steel 316L

- Without treatment

Carbon steel - Without treatment -

Brazed

P/N.

P/N.

P/N.

P/N.

P/N.

NH

(mm)

40

40

40

40

40

40

40

40

P/N.

P/N.

2114-01 2115-01 2116-01 2117-01 2118-01 2119-01 2120-01

2114-02 2115-02 2116-02 2117-02 2118-02 2119-02 2120-02

2114-03 2115-03 2116-03 2117-03 2118-03 2119-03 2120-03

2114-04 2115-04 2116-04 2117-04 2118-04 2119-04 2120-04

3114-01 3115-01 3116-01 3117-01 3118-01 3119-01 3120-01

3114-02 3115-02 3116-02 3117-02 3118-02 3119-02 3120-02

3114-03 3115-03 3116-03 3117-03 3118-03 3119-03 3120-03

3114-04 3115-04 3116-04 3117-04 3118-04 3119-04 3120-04

Ø8 -

Stainless steel 316L

- Without treatment

Carbon steel - Without treatment -

Brazed

Ø Screw Power (kW) Voltage Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

2

3

4,5

6

230-1P

230-1P

400-3P

400-3P

5

5

5

5

M45 X 200

2

3

4,5

6

230-1P

230-1P

400-3P

400-3P

5

5

5

5

• See optional accessories on page 56

Website : http://www.vulcanic.com

A

(mm)

300

480

670

960

300

480

670

960

NH

(mm)

40

40

40

40

40

40

40

40

P/N.

P/N.

P/N.

P/N.

P/N.

P/N.

P/N.

2114-06 2115-06 2116-06 2117-06 2118-06 2119-06 2120-06

2114-07 2115-07 2116-07 2117-07 2118-07 2119-07 2120-07

2114-08 2115-08 2116-08 2117-08 2118-08 2119-08 2120-08

2114-09 2115-09 2116-09 2117-09 2118-09 2119-09 2120-09

3114-06 3115-06 3116-06 3117-06 3118-06 3119-06 3120-06

3114-07 3115-07 3116-07 3117-07 3118-07 3119-07 3120-07

3114-08 3115-08 3116-08 3117-08 3118-08 3119-08 3120-08

3114-09 3115-09 3116-09 3117-09 3118-09 3119-09 3120-09

E-mail : [email protected]

17

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG WITH OFFSET TO HEAT OIL UP TO 200°C

Without electrical box

P/n.

2214

-xx

P/n.

3214

-xx

Q1 IP54

P/n.

2215

-xx

P/n.

3215

-xx

Without control thermostat

Q2 IP44 Q2 IP54

P/n.

2216

-xx P/n.

2217

-xx

P/n.

3216

-xx P/n.

3217

-xx

Control thermostat 50/300°C

Ø Screw Thread

K2 IP44

P/n.

2218

-xx

P/n.

3218

-xx

K2 IP54

P/n.

2219

-xx

P/n.

3219

-xx

Control thermostat 50/300°C

Pocket for thermostat sensor

G2 IP66

P/n.

2220

-xx

P/n.

3220

-xx

Control thermostat

50/300°C

18

Junction box

(See on pages 42-43)

B = 60

NH

Type

IP

Thermostat setting

Gasket supplied

T = A-30

A

-2% +0 with mini - 10mm

B

= Offset -

NH

= Non heating length

Without Q1 Q2

Without 54 44

Without Without External

Q2

54

Internal

K2

44

External

Ø Ext = 42 mm

K2

54

Internal

G2

66

Internal

Material

Cable gland

Without Polyamide Alu.

Control thermostat

Without P ≤ 3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25

Without

50/300°C

1 Change over contact

16A / 230V

STATIC OIL 

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load

Thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

1

1,5

2

3

230-1P

230-1P

230-1P

230-1P

2

2

2

2

A

(mm)

M45 X 200

1

1,5

2

3

230-1P

230-1P

230-1P

230-1P

CIRCULATING OIL SPEED MINI = 2m/s

2

2

2

2

3 Heating elements

370

540

700

1040

Screw plug

370

540

700

1040

Ø8 -

Stainless steel 316L

- Without treatment

Carbon steel - Without treatment -

Welded

P/N.

P/N.

P/N.

P/N.

P/N.

NH

(mm)

40

40

40

40

40

40

40

40

P/N.

P/N.

2214-01 2215-01 2216-01 2217-01 2218-01 2219-01 2220-01

2214-02 2215-02 2216-02 2217-02 2218-02 2219-02 2220-02

2214-03 2215-03 2216-03 2217-03 2218-03 2219-03 2220-03

2214-04 2215-04 2216-04 2217-04 2218-04 2219-04 2220-04

3214-01 3215-01 3216-01 3217-01 3218-01 3219-01 3220-01

3214-02 3215-02 3216-02 3217-02 3218-02 3219-02 3220-02

3214-03 3215-03 3216-03 3217-03 3218-03 3219-03 3220-03

3214-04 3215-04 3216-04 3217-04 3218-04 3219-04 3220-04

Ø Screw Power

(kW)

Voltage Load

Thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

2

3

4,5

6

230-1P

230-1P

400-3P

400-3P

5

5

5

5

M45 X 200

2

3

4,5

6

230-1P

230-1P

400-3P

400-3P

5

5

5

5

• See optional accessories on page 56

Website : http://www.vulcanic.com

A

(mm)

300

480

670

960

300

480

670

960

Ø8 -

Stainless steel 316L

- Without treatment

Carbon steel - Without treatment -

Welded

P/N.

P/N.

P/N.

P/N.

P/N.

NH

(mm)

40

40

40

40

40

40

40

40

P/N.

P/N.

2214-06 2215-06 2216-06 2217-06 2218-06 2219-06 2220-06

2214-07 2215-07 2216-07 2217-07 2218-07 2219-07 2220-07

2214-08 2215-08 2216-08 2217-08 2218-08 2219-08 2220-08

2214-09 2215-09 2216-09 2217-09 2218-09 2219-09 2220-09

3214-06 3215-06 3216-06 3217-06 3218-06 3219-06 3220-06

3214-07 3215-07 3216-07 3217-07 3218-07 3219-07 3220-07

3214-08 3215-08 3216-08 3217-08 3218-08 3219-08 3220-08

3214-09 3215-09 3216-09 3217-09 3218-09 3219-09 3220-09

E-mail : [email protected]

SCREW PLUG IMMERSION HEATERS

ISO M45X200 SCREW PLUG TO HEAT OIL FROM 110°C UP TO 200°C

Ø Screw Thread

Screw immersion heater without offset

Without junction box

Without pocket

P/n.

2045

-xx

NH

Gasket supplied

A

-2% +0 with mini -10mm

Ø Screw Thread

Screw immersion heater with offset

Gasket supplied

NH

Without junction box

Without pocket

P/n.

2046

-xx

P/n.

2146

-xx

B = 60

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

3 Heating elements

Ø10,2 - Coated

carbon steel

Screw plug

STATIC OIL  UP TO 110°C (screw immersion heater without offset)

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

A

(mm)

NH

(mm)

Coated carbon steel -

Brazed

P/N.

M45 x 200

1

1,5

2

3

230/400

230/400

230/400

230/400

2

2

2

2

315

450

590

860

30

30

30

30

STATIC OIL  UP TO 200°C (screw immersion heater with offset B = 60)

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

A

(mm)

NH

(mm)

1,5

2

230/400

230/400

2

2

450

590

30

30

M45 x 200

1,5

3

4,5

230/400

230/400

230/400

2

2

2

460

865

1260

70

85

85

2045-01

2045-02

2045-03

2045-04

P/N.

2046-02

2046-03

2146-01

2146-02

2146-03

• Junction box on option, see on pages 42-43 • See optional accessories on page 56

1’’1/4 BSPP SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 95°C

Ø Screw Thread

Ø Ext

= 42 mm

Ø Ext

= 42 mm

Gasket

Without junction box

Without pocket

P/n.

2045

-xx

NH

A

-2% +0 with mini -10mm

NH

= Non heating length

2 Heating elements

Screw plug

Ø Thread Power

(kW)

Voltage Load screw

+5/-10% (V) (W/cm

2

)

1’’1/4

BSPP

0,75

230-1P

1

1,5

2

230-1P

230-1P

230-1P

3

230-1P

5

5

5

5

5

A

(mm)

205

250

400

500

750

NH

(mm)

30

30

30

30

30

Ø6,8 -

Stainless steel 321

- Without treatment

Coated carbon steel -

Brazed

P/N.

2041-01

2041-02

2041-03

2041-04

2041-05

• Junction box option, see P/N 9621-02 and P/N 9621-10 pages 43 • See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

Ø Ext = 22

19

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 95°C

20

Without electrical box

P/n.

2114

-xx

P/n.

3114

-xx

Q1 IP54

P/n.

2115

-xx

P/n.

3115

-xx

Without control thermostat

Q2 IP44 Q2 IP54

P/n.

2116

-xx P/n.

2117

-xx

P/n.

3116

-xx P/n.

3117

-xx

Control thermostat 0/100°C

K2 IP44

P/n.

2118

-xx

P/n.

3118

-xx

K2 IP54

P/n.

P/n.

2119

3119

-xx

-xx

Control thermostat 30/80°C with safety cut-out 110°C

G2 IP66

P/n.

2120

-xx

P/n.

3120

-xx

Control thermostat 30/80°C with safety cut-out 110°C

Ø Screw Thread Pocket for thermostat sensor

NH

Gasket supplied

T = A-30

A

-2% +0 with mini -10mm

NH

= Non heating length

Ø Ext

= 42 mm

WATER

Junction box

(See on pages 42-43)

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load

Thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

2

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

10

10

10

10

9

9

M45 x 200

2

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

10

9

9

10

10

10

Type

IP

Thermostat setting

Material

Cable gland

A

(mm)

170

230

330

430

600

750

170

230

330

430

600

750

Without Q1

Without 54

Q2

44

Q2

54

K2

44

K2

54

G2

66

Without Without External Internal External Internal Internal

Without Polyamide Alu.

Control thermostat

Without P ≤ 3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25

Without

0/100°C

1 change over contact

16A / 230V

30/80°C

3 Contacts - 20A / 400V

Safety cut-out 110°C (manual reset)

Ø8 -

Stainless steel 316L

- Without treatment

Copper brass - Without treatment -

Brazed

NH

(mm)

40

40

40

40

40

40

40

40

40

40

40

40

P/N.

P/N.

P/N.

P/N.

P/N.

P/N.

P/N.

2114-10 2115-10 2116-10 2117-10 2118-10 2119-10 2120-10

2114-11 2115-11 2116-11 2117-11 2118-11 2119-11 2120-11

2114-12 2115-12 2116-12 2117-12 2118-12 2119-12 2120-12

2114-13 2115-13 2116-13 2117-13 2118-13 2119-13 2120-13

2114-14 2115-14 2116-14 2117-14 2118-14 2119-14 2120-14

2114-15 2115-15 2116-15 2117-15 2118-15 2119-15 2120-15

3114-10 3115-10 3116-10 3117-10 3118-10 3119-10 3120-10

3114-11 3115-11 3116-11 3117-11 3118-11 3119-11 3120-11

3114-12 3115-12 3116-12 3117-12 3118-12 3119-12 3120-12

3114-13 3115-13 3116-13 3117-13 3118-13 3119-13 3120-13

3114-14 3115-14 3116-14 3117-14 3118-14 3119-14 3120-14

3114-15 3115-15 3116-15 3117-15 3118-15 3119-15 3120-15

• See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 95°C

POTABLE WATER CONTAINED IN A METAL TANK

Type

IP

Thermostat setting

Junction box

(See on pages 42-43)

Material

Cable gland

Without Q1

Without 54

Q2

44

Q2

54

K2

44

K2

54

G2

66

Without Without External Internal External Internal Internal

Without Polyamide Alu.

Control thermostat

Without P

3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25

Without

0/100°C

1 change over contact

16A / 230V

30/80°C

3 Contacts - 20A / 400V

Safety cut-out 110°C (manual reset)

Ø8 -

Incoloy 825

- Without treatment

3 Heating elements

Screw plug

Copper brass - Without treatment -

Brazed

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

2

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

6

7

8

11

10

10

A

(mm)

470

380

470

470

600

690

NH

(mm)

M45 x 200

2

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

6

7

8

11

10

10

470

380

470

470

600

690

100

3114-16 3115-16 3116-16 3117-16 3118-16 3119-16 3120-16

100

3114-17 3115-17 3116-17 3117-17 3118-17 3119-17 3120-17

100

3114-18 3115-18 3116-18 3117-18 3118-18 3119-18 3120-18

100

3114-19 3115-19 3116-19 3117-19 3118-19 3119-19 3120-19

100

3114-20 3115-20 3116-20 3117-20 3118-20 3119-20 3120-20

100

3114-21 3115-21 3116-21 3117-21 3118-21 3119-21 3120-21

POTABLE WATER CONTAINED IN AN ENAMELLED TANK (heating elements insulated from the screw)

Type Without Q1 Q2 Q2 K2 K2 G2

IP

Thermostat setting

P/N.

100

2114-16 2115-16 2116-16 2117-16 2118-16 2119-16 2120-16

100

2114-17 2115-17 2116-17 2117-17 2118-17 2119-17 2120-17

100

2114-18 2115-18 2116-18 2117-18 2118-18 2119-18 2120-18

100

2114-19 2115-19 2116-19 2117-19 2118-19 2119-19 2120-19

100

2114-20 2115-20 2116-20 2117-20 2118-20 2119-20 2120-20

100

2114-21 2115-21 2116-21 2117-21 2118-21 2119-21 2120-21

Without

Without

P/N.

54

Without

P/N.

44

External

P/N.

54

Internal

P/N.

44

External

P/N.

54

Internal

P/N.

66

Internal

Junction box

(See on pages 42-43)

Material

Cable gland

Without Polyamide Alu.

Control thermostat

Without P ≤ 3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25

Sans

0/100°C

1 change over contact

16A / 230V

30/80°C

3 Contacts - 20A / 400V

Safety cut-out 110°C (manual reset)

3 Heating elements

Ø8 -

Incoloy 825

- Without treatment

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

M45 x 200

2

3

4,5

6

7,5

9

2

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

6

7

8

11

10

10

6

7

8

11

10

10

NH

(mm)

100

100

100

100

100

100

100

100

100

100

100

100

A

(mm)

470

380

470

470

600

690

470

380

470

470

600

690

P/N.

-

-

-

-

-

-

-

-

-

-

-

-

P/N.

Copper brass - Without treatment -

Brazed

P/N.

P/N.

P/N.

P/N.

P/N.

2115-35 2116-35 2117-35 2118-35 2119-35 2120-35

2115-36 2116-36 2117-36 2118-36 2119-36 2120-36

2115-37 2116-37 2117-37 2118-37 2119-37 2120-37

2115-38 2116-38 2117-38 2118-38 2119-38 2120-38

2115-39 2116-39 2117-39 2118-39 2119-39 2120-39

2115-40 2116-40 2117-40 2118-40 2119-40 2120-40

3115-35 3116-35 3117-35 3118-35 3119-35 3120-35

3115-36 3116-36 3117-36 3118-36 3119-36 3120-36

3115-37 3116-37 3117-37 3118-37 3119-37 3120-37

3115-38 3116-38 3117-38 3118-38 3119-38 3120-38

3115-39 3116-39 3117-39 3118-39 3119-39 3120-39

3115-40 3116-40 3117-40 3118-40 3119-40 3120-40

• See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

21

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT AGGRESSIVE LIQUIDS UP TO 95°C

22

Without electrical box

P/n.

2114

-xx

P/n.

3114

-xx

Q1 IP54

P/n.

2115

-xx

P/n.

3115

-xx

Without control thermostat

Q2 IP44 Q2 IP54

P/n.

2116

-xx P/n.

2117

-xx

P/n.

3116

-xx P/n.

3117

-xx

Control thermostat 0/100°C

Ø Screw thread

K2 IP44

P/n.

2118

-xx

K2 IP54

P/n.

2119

-xx

P/n.

3118

-xx P/n.

3119

-xx

Control thermostat 30/80°C

Pocket for thermostat sensor

G2 IP66

P/n.

2120

-xx

P/n.

3120

-xx

Control thermostat 30/80°C

NH

= Non heating length

Junction box

(See on pages 42-43)

NH

Gasket supplied

Ø Ext

= 42 mm

Type

IP

Thermostat setting

Material

Cable gland

T = A-30

A

-2% +0 with mini -10mm

Control thermostat

Without

Without

Q1

54

Q2

44

Q2

54

K2

44

K2

54

G2

66

Without Without External Internal External Internal Internal

Without Polyamide Alu.

Without P

3kW 1 CG ISO20 P > 3kW 1CG ISO20 + 1 CG ISO25

Without

0/100°C

1 change over contact

16A / 230V

30/80°C

3 Contacts - 20A / 400V

Safety cut out 110°C manual reset

AGGRESSIVE AQUEOUS LIQUIDS (chlorinated water)

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

A

(mm)

NH

(mm)

P/N.

P/N.

Ø8 -

Incoloy 825

- Without treatment

Stainless steel - Without treatment -

Welded

P/N.

P/N.

P/N.

P/N.

P/N.

1’’1/2

BSPP

M45 x 200

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

6

7

10

10

10

DEMINERALIZED LIQUIDS

3 Heating elements

380

470

470

600

690

Screw plug

Ø Screw Power

(kW)

Voltage Specific load thread

+5/-10% (V) (W/cm

2

)

A

(mm)

1’’1/2

BSPP

M45 x 200

3

4,5

6

7,5

9

230-1P

230-1P

400-3P

400-3P

400-3P

0,75

230-1P

3

230-1P

4,5

400-3P

400-3P

6

7,5

9

400-3P

400-3P

0,75

230-1P

3

4,5

230-1P

400-3P

6

7,5

9

400-3P

400-3P

400-3P

6

7

10

10

10

4

10

11

11

10

9

4

10

11

11

10

9

230

230

330

430

600

750

380

470

470

600

690

230

230

330

430

600

750

40

40

40

40

40

40

40

40

40

40

NH

(mm)

40

40

40

40

40

40

40

40

40

40

40

40

2114-28 2115-28 2116-28 2117-28 2118-28 2119-28 2120-28

2114-29 2115-29 2116-29 2117-29 2118-29 2119-29 2120-29

2114-30 2115-30 2116-30 2117-30 2118-30 2119-30 2120-30

2114-31 2115-31 2116-31 2117-31 2118-31 2119-31 2120-31

2114-32 2115-32 2116-32 2117-32 2118-32 2119-32 2120-32

3114-28 3115-28 3116-28 3117-28 3118-28 3119-28 3120-28

3114-29 3115-29 3116-29 3117-29 3118-29 3119-29 3120-29

3114-30 3115-30 3116-30 3117-30 3118-30 3119-30 3120-30

3114-31 3115-31 3116-31 3117-31 3118-31 3119-31 3120-31

3114-32 3115-32 3116-32 3117-32 3118-32 3119-32 3120-32

P/N.

P/N.

Ø8 -

Stainless steel 316L

- Without treatment

Stainless steel - Without treatment -

Welded

P/N.

P/N.

P/N.

P/N.

P/N.

2114-22 2115-22 2116-22 2117-22 2118-22 2119-22 2120-22

2114-23 2115-23 2116-23 2117-23 2118-23 2119-23 2120-23

2114-24 2115-24 2116-24 2117-24 2118-24 2119-24 2120-24

2114-25 2115-25 2116-25 2117-25 2118-25 2119-25 2120-25

2114-26 2115-26 2116-26 2117-26 2118-26 2119-26 2120-26

2114-27 2115-27 2116-27 2117-27 2118-27 2119-27 2120-27

3114-22 3115-22 3116-22 3117-22 3118-22 3119-22 3120-22

3114-23 3115-23 3116-23 3117-23 3118-23 3119-23 3120-23

3114-24 3115-24 3116-24 3117-24 3118-24 3119-24 3120-24

3114-25 3115-25 3116-25 3117-25 3118-25 3119-25 3120-25

3114-26 3115-26 3116-26 3117-26 3118-26 3119-26 3120-26

3114-27 3115-27 3116-27 3117-27 3118-27 3119-27 3120-27

• See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

SCREW PLUG IMMERSION HEATERS

ISO M45x200 SCREW PLUG TO HEAT AQUEOUS LIQUIDS UP TO 110°C

Ø Screw thread

Without junction box

Without pocket

P/n.

2045

-xx

P/n.

2145

-xx

NH

= Non heating length

NH

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

A

(mm)

M45 x 200

1

2

3

3

4,5

6

6

9

12

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

4

4

4

4

4

4

4

4

4

A

(mm)

180

320

450

460

660

860

865

1260

1650

M45 x 200 3

4

6

1

2

230/400

230/400

230/400

230/400

230/400

5

5

5

5

5

170

300

440

600

860

Gasket supplied

30

30

40

60

70

30

30

85

85

85

30

30

30

70

NH

A

-2% +0 with mini -10mm

Ø10,2 -

Stainless steel 316L

- Scoured passivated

Coated carbon steel -

Brazed

P/N.

(mm)

NH

(mm)

2045-11

2045-12

2045-13

2145-11

2045-14

2045-15

2145-12

2145-13

2145-14

Ø8 -

Stainless steel 316L

- Scoured passivated

Copper brass - Without treatment -

Brazed

P/N.

2045-71

2045-72

2045-73

2045-74

2045-75

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

M45 x 200

1

2

3

4,5

6

230/400

230/400

230/400

230/400

230/400

8

8

8

8

8

A

(mm)

130

215

300

425

550

NH

(mm)

30

30

30

30

30

Ø8 -

Copper

- Scoured passivated

Copper brass - Without treatment -

Brazed

P/N.

2045-20

2045-21

2045-22

2045-23

2045-24

• Junction box option, see on pages 42-43 • See optional accessories on page 56

ISO M45x200 SCREW PLUG WITH OFFSET TO HEAT AQUEOUS LIQUIDS UP TO 200°C

Ø Ext

= 42 mm

Ø Screw thread

Without junction box

Without pocket

P/n.

2046

-xx

Gasket supplied

NH

B = 60

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

M45 x 200

2

3

4,5

230/400

230/400

230/400

4

4

4

A

(mm)

320

450

680

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

NH

(mm)

Ø10,2 -

Stainless steel 316L

- Scoured passivated

Coated carbon steel -

Brazed

P/N.

30

30

30

2046-12

2046-13

2046-14

• Junction box option, see on pages 42-43 • See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

Ø Ext

= 42 mm

23

SCREW PLUG IMMERSION HEATERS

1”1/2 BSPP AND ISO M45x200 SCREW PLUG TO HEAT POTABLE WATER OR HEAT PUMP

12 108 20 15

Ø Screw thread

Pocket for thermostat sensor

Gasket supplied

NH

Capot IP44

P/n.

2048

-xx Control thermostat 30/75°C with safety cut out 98°C

P/n.

2049

-xx Control thermostat 30/85°C with safety cut out 110°C

140 A

-2% +0 with mini -10mm

NH

= Non heating length

Junction box

(See pages 42-43)

IP

Material

Cable gland

Control thermostat

3 Heating elements

Screw plug

Ø Screw Power

(kW)

Voltage Coupling Load thread

+5/-10% (V) (W/cm

2

)

1’’1/2

BSPP

2

3

4,5

6

7,5

9

12

230/400 Star

230/400 Star

230/400 Star

230/400 Star

230/400 Star

230/400 Star

400-3P Delta

6,2

9,4

11

10,7

10,4

10,2

11,5

A

(mm)

250

250

350

450

550

650

750

NH

(mm)

50

50

100

100

100

100

100

44

Polyamide

1 CG ISO20

30/75°C 30/80°C

3 Contacts - 20A / 400V 3 Contacts - 20A / 400V

Safety cut out 98°C manual reset Safety cut out 110°C manual reset

Ø8,5 -

Incoloy 825

- Without treatment

Stainless steel - Without treatment -

Brazed

P/N.

P/N.

2048-01

2048-02

2048-03

2048-04

2048-05

2048-06

2048-07

2049-01

2049-02

2049-03

2049-04

2049-05

2049-06

2049-07

M45 x 200

230/400 Star

230/400 Star

230/400 Star

230/400 Star

230/400 Star

230/400 Star

400-3P Delta

6,2

9,4

11

10,7

10,4

10,2

11,5

250

250

350

450

550

650

750

50

50

100

100

100

100

100

• See optional accessories on page 56

TANK BOTTOM IMMERSION HEATERS ISO M45 AND M77X200 TO HEAT AQUEOUS LIQUIDS

UP TO 110°C

Screw thread

2

3

4,5

6

7,5

9

12

2048-11

2048-12

2048-13

2048-14

2048-15

2048-16

2048-17

2049-11

2049-12

2049-13

2049-14

2049-15

2049-16

2049-17

3 Heating elements

Ø8 -

Copper

- Scoured

3 or 6 heating elements in spring shape

Screw plug

Copper brass -

Brazed

Ø Screw Power

(kW)

Voltage Load A Øext thread

+5/-10% (V) (W/cm

2

) (mm) (mm)

P/N.

Øext

3 Heating elements

Ø8 -

Stainless steel 316L

Scoured passivated

Stainless steel -

Brazed Screw plug

Ø Screw Power

(kW)

Voltage Load A Øext thread

+5/-10% (V) (W/cm

2

) (mm) (mm)

P/N.

Thread screw plug (mm)

Ø Thread B C

M45 19 57

M77 30 80

M45 x 200

2

4,5

3

6

7,5

9

12

230/400 8

230/400 8

230/400 8

230/400 8

230/400 8

230/400 8

230/400 8

60 132

4300-01

72 180

4300-02

65 140

4300-03

75 180

4300-04

90 240

4300-05

110 240

4300-06

180 240

4300-07

M45 x 200

M45 x 200

2

3

230/400 2

230/400 2

55 270

4300-11

55 340

4300-12

6 Heating elements

Screw plug

Ø10,2 -

Copper

- Scoured

Copper brass -

Brazed

Ø Screw Power

(kW)

Voltage Load A Øext thread

+5/-10% (V) (W/cm

2

) (mm) (mm)

P/N.

6 Heating elements

Ø10,2 -

Stainless steel 316L

Scoured passivated

Stainless steel -

Brazed Screw plug

Ø Screw Power

(kW)

Voltage Load A Øext thread

+5/-10% (V) (W/cm

2

) (mm) (mm)

P/N.

M77x 200

15

18

24

230/400 8

230/400 8

230/400 8

100 300

4300-61

120 300

4300-62

140 300

4300-63

M77x 200

M77x 200

4

6

230/400 2

230/400 2

55 280

4300-51

100 300

4300-52

• Junction box option, see on pages 42-43

• See optional accessories on page 56

24

Website : http://www.vulcanic.com

E-mail : [email protected]

SCREW PLUG IMMERSION HEATERS

2’’ BSPP - 2’’1/2 BSPP - ISO M77x200 SCREW IMMERSION HEATER SPECIFICATIONS

TYPE

2300

Connections

M4 - Threaded terminal M4

M5 - Threaded terminal M5

M6 - Threaded terminal M6

FIL - Threaded terminal

SCREW PLUG Ø Thread

MAXIMUM PRESSURE

Brazed joint (up to 200°C)

Welded joint (up to 300°C)

2’’

15 bar

25 bar

2’’1/2

15 bar

25 bar

M77

15 bar

25 bar

JUNCTION BOX

Without control thermostat

With control thermostat

CONNECTION

COUPLING

H1 - A2

G2 - K2

H1 - A2 - A3

G2

Ø Heating elements

Sealing

8

Connections

M4

FIL

Coupling

10,2 8 10,2 16 8 10,2

M5

-

M4

FIL

Resine WP+160

M5

FIL

M6

-

M4

FIL

M5

FIL

Single phase (Parallel, Series), 3 phases (Star, Delta)

16

M6

-

OFFSET - MAXI TEMPERATURE

Ø Heating elements

Without offset B = 0mm

With offset B = 60mm

Offset B = 120mm Brazed joint

Offset B = 120mm Welded joint

Offset B = 225mm Welded joint

SCREW PLUG

Ø Thread

Across flats

Material

8

110°C

10,2

200°C

250°C

300°C

-

8

110°C

10,2

200°C

250°C

300°C

-

16

110°C

200°C

250°C

300°C

400°C

8

110°C

10,2

200°C

250°C

300°C

-

2’’ 2’’1/2

95 95

Carbon steel - Stainless steel - Copper brass

M77

95

16

110°C

200°C

250°C

300°C

400°C

HEATING ELEMENTS

Material

Ø 8 10,2 8 10,2 16 8 10,2 16

Qty 1 to 6 1 to 3 1 to 6 1 to 6 1 to 3 1 to 6 1 to 6 1 to 3

Z2 316L/DIN 1.4404

X X X X X X X X

Z6 321/DIN 1.4541

X X X X X X X X

Incoloy 800/DIN 1.4876

X

Incoloy 825/DIN 2.4858

X

X

X

X

X

Stainless steel

Vulcaloy 904L/DIN 1.4539

Copper X

X

X

X X

X

X

X X X

X

X

X

X

X

See range of junction boxes pages 42-43

Brazed or welded joint

Width across flats

Ø Thread

Sheath Treatement

Without - Scoured - Scoured passivated - Electropolished

Dimensions (mm)

A Maxi 1900 3000 1900 3000 3000 1900 3000 3000

A Mini

without pocket

80

A Mini

with pocket

150

Width across flats A

100

200

80

150

100

200

150

200

80

150

100

200

150

200

LC Mini

NC Mini

(Heating length)

(Non heating length)

40

40

60

40

40

40

-2% +0 with mini -10mm

60 90 40

40 60 40

60

40

90

60

Ø Maxi

bundle

55

Distance between spacers :

400

55

650

70

400

70 70 70

650 1000 400

70 70

650 1000

Electrical parameters

Specific load - W/cm

2

Depending on customer application

Maximum current - A

16  26 / 45  16 26 / 45  60 16 26 / 45 60

Maximum voltage - V

400 500 400 500 750 400 500 750

POCKET (Option)

Dimensions (mm) Material

Ø Thermostat temperature sensor

T Maxi (Thermostat or tempearture sensor)

T Mini (Thermostat)

T Mini (Temperature sensor)

Temperature measurement device (Fluid)

Safety sensor on heating element

Ø

Stainless steel

6 or Ø8 central position - Ø6 peripheral position

A - 30

NH + 10 + Bulb length

NH + 30

Thermostat or sensor PT100

Thermocouple TC J or TC K

Ø Maxi

Bundle

Website : http://www.vulcanic.com

E-mail : [email protected]

25

SCREW PLUG IMMERSION HEATERS

ISO M77x200 SCREW PLUG TO HEAT OIL UP TO 110°C

With double pins

Ø Screw thread

With single pins

Without junction box

Without pocket

P/n.

2477

-xx

P/n.

2077

-xx

NH

3 Heating elements

Screw plug

With single heating pins

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

M77 x 200

0,33

400-1P

0,5

400-1P

0,66

400-1P

1

400-1P

0,7

0,7

0,7

0,7

With single heating pins M77 x 200

1

2

3

4,5

6

9

12

230/400

230/400

230/400

230/400

230/400

230/400

230/400

2

2

2

2

2

2

2

A

(mm)

315

445

580

860

180

305

460

670

870

1250

1650

Gasket supplied

A

-2% +0 with mini -10mm

NH

= Non heating length

Ø10,2 - Coated

Carbon steel

NH

(mm)

50

50

50

50

50

50

50

30

30

30

30

Coated carbon steel -

P/N.

2477-51

2477-52

2477-53

2477-54

2077-00

2077-01

2077-02

2077-03

2077-04

2077-05

2077-06

Brazed

•Junction box option, see on pages 42-43 • See optional accessories on page 56

ISO M77x200 SCREW PLUG TO HEAT OIL UP TO 200°C

Ø Screw thread

Ø Ext = 70 mm

Maxi

26

Without junction box

Without pocket

P/n.

2078

-xx

B = 60

NH

Gasket supplied

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

3 Heating elements in double pin

Screw plug

Ø Screw Power

(kW)

Voltage Load thread

+5/-10% (V) (W/cm

2

)

M77 x 200

2

3

4,5

6

9

12

230/400

230/400

230/400

230/400

230/400

230/400

2

2

2

2

2

2

A

(mm)

315

460

670

870

1250

1650

Ø10,2 - Coated

Carbon steel

Coated carbon steel -

Brazed

P/N.

NH

(mm)

50

50

50

50

50

50

2078-01

2078-02

2078-03

2078-04

2078-05

2078-06

•Junction box option, see on pages 42-43 • See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

Ø Ext = 70 mm

Maxi

Power

(kW)

Voltage Load

+5/-10% (V) (W/cm

2

)

3

4,5

6

9

12

230/400

230/400

230/400

230/400

230/400

4

4

4

4

4

A

(mm)

300

430

550

800

1050

NH

(mm)

50

50

50

50

50

P/N.

2177-71

2177-72

2177-73

2177-74

2177-75

Power

(kW)

Voltage Load

+5/-10% (V) (W/cm

2

)

3

4,5

6

8

9

12

15

18

20

24

30

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

400-3P

8

8

8

8

8

8

8

8

8

8

8

A

(mm)

170

225

295

385

420

545

670

850

880

1100

1305

NH

(mm)

50

50

50

50

50

50

50

50

50

50

50

P/N.

2077-77

2077-78

2077-79

2077-80

2077-81

2077-82

2077-83

2077-84

2077-85

2077-86

2077-87

P/N.

-

-

2077-88

-

2077-89

2077-90

-

2077-91

-

2077-92

-

SCREW PLUG IMMERSION HEATERS

ISO M77x200 AND 2’’1/2 BSPP SCREW PLUG TO HEAT WATER

OR AQUEOUS LIQUIDS UP TO 110°C

Ø Screw thread

4 W/cm

2

3 Heating elements

Screw plug

Ø

Screw thread

Power

(kW)

Voltage Load

+5/-10% (V) (W/cm

2

)

3

4,5

6

9

12

8 W/cm 2

230/400

230/400

230/400

230/400

230/400

4

4

4

4

4

3 Heating elements

Screw plug

Ø

Screw thread

300

430

550

800

1050

Without junction box

Without pocket

P/n.

2077

-xx

P/n.

2177

-xx

P/n.

2477

-xx

Ø16 -

Stainless steel 316L

Scoured passivated

Copper brass - Without treatment -

Brazed

M77 x 200

A

(mm)

NH

(mm)

P/N.

Power

(kW)

Voltage Load

+5/-10% (V) (W/cm

2

)

3

4,5

6

8

9

12

15

18

20

24

30

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

400-3P

8

8

8

8

8

8

8

8

8

8

8

A

(mm)

170

225

295

385

420

545

670

850

880

1100

1305

NH

5 W/cm

2

Gasket supplied

A

-2% +0 with mini -10mm

NH

= Non heating length

3 Heating elements

Screw plug

Ø

Screw thread

Ø Ext =

70 mm Maxi

Ø16 -

Stainless steel 316L

- Scoured passivated

Coated carbon steel -

Brazed

M77 x 200 2’’1/2 BSPP

Power

(KW)

Voltage Load

+5/-10% (V) (W/cm

2

)

A

(mm)

NH

(mm)

P/N.

NH

(mm)

P/N.

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

NH

(mm)

2177-71

2177-72

2177-73

2177-74

2177-75

3

4,5

6

9

12

Ø16 -

Incoloy 825

- Without treatment

Copper brass - Without treatment -

Brazed

M77 x 200 2’’1/2 BSPP

230/400

230/400

230/400

230/400

230/400

5

5

5

5

5

250

360

460

670

870

10 W/cm 2

3 Heating elements

Screw plug

Ø

Screw thread

70

70

70

70

70

P/N.

P/N.

Power

(kW)

Voltage Load

+5/-10% (V) (W/cm

2

)

2077-11

2077-12

2077-13

2077-14

2077-15

50

50

50

50

50

2077-51

2077-52

2077-53

2077-54

2077-55

Ø16 -

Incoloy 825

Copper brass - Without treatment -

Brazed

M77 x 200

A

(mm)

NH

(mm)

P/N.

2077-77

2077-78

2077-79

2077-80

2077-81

2077-82

2077-83

2077-84

2077-85

2077-86

2077-87

-

-

2077-88

-

2077-89

2077-90

-

2077-91

-

2077-92

-

20

24

30

35

4

6

8

10

12

15

18

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

400-3P

400-3P

10

10

10

10

10

10

10

10

10

10

10

200

260

330

400

460

560

660

750

880

1070

1240

50

50

50

50

50

50

50

50

50

50

50

2477-60

2477-61

2477-62

2477-63

2477-64

2477-65

2477-66

2477-67

2477-68

2477-69

2477-70

•Junction box option, see on pages 42-43 • See optional accessories on page 56

ISO M77x200 SCREW PLUG WITH OFFSET TO HEAT WATER OR AQUEOUS LIQUIDS

UP TO 200°C

Ø Screw thread

Without junction box

Without pocket

P/n.

2078

-xx

B = 60

Gasket supplied

NH

A

-2% +0 with -10mm

B

= Offset-

NH

= Non heating length

3 Heating elements

Screw plug

Ø16 -

Stainless steel 316L

- Scoured passivated

Coated carbon steel -

Brazed

Ø Screw Power (kW) Voltage Load

Thread

+5/-10% (V) (W/cm

2

)

M77 x 200

3

4,5

6

9

12

230/400

230/400

230/400

230/400

230/400

5

5

5

5

5

A

(mm)

250

360

460

670

870

NH

(mm)

70

70

70

70

70

P/N.

2078-11

2078-12

2078-13

2078-14

2078-15

•Junction box option, see on pages 42-43 • See optional accessories on page 56

Website : http://www.vulcanic.com

E-mail : [email protected]

Ø Ext =

70 mm Maxi

27

SCREW PLUG IMMERSION HEATERS

Screw plug heater without offset

Ø Screw thread

Pocket for temperature sensor

Without junction box

With pocket

P/n.

2277

-xx

P/n.

2477

-xx

Screw plug heater with offset

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

NH

= Non heating length

Ø Screw thread

Pocket for temperature sensor

Ø Ext =

70 mm Maxi

28

Without junction box

With pocket

P/n.

2278

-xx

B =

60 mm

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

< 110°C Liquid temperature

Screw plug heater

3 Heating elements

Screw plug

Pocket (center of bundle)

Ø Screw Power

(kW)

Voltage Load

Thread

+5/-10% (V) (W/cm

2

)

OIL HEATING

M77 x 200

1

2

3

4,5

6

7,5

9

230/400

230/400

230/400

230/400

230/400

230/400

230/400

2

2

2

2

2

2

2

AQUEOUS  LIQUIDS HEATING

9

12

15

18

3

4,5

6

230/400

230/400

230/400

230/400

230/400

230/400

230/400

4

4

4

4

4

4

4

A

(mm)

220

400

570

820

1070

1320

1570

300

450

560

820

1200

1320

1520

M77 x 200

6

9

12

15

18

230/400

230/400

230/400

230/400

230/400 8

8

8

8

8

295

420

545

670

850

20

24

30

35

4

6

9

12

15

230/400

230/400

230/400

230/400

230/400

230/400

230/400

400 - 3P

12

12

400 - 3P 12

12

12

12

12

12

12

210

260

350

440

520

670

780

960

1100

NH

(mm)

50

50

50

50

50

50

50

50

50

50

50

50

70

70

70

70

70

70

70

70

70

50

50

50

50

50

50

50

T

(mm)

145

145

355

355

505

505

505

145

145

355

355

355

140

190

280

300

300

335

400

480

550

145

145

355

355

355

505

505

Without offset

Ø16 -

Stainless steel 316L

Scoured passivated

Ø16 -

Incoloy 825

Without treatment

Stainless steel -

Welded

Without treatment

Copper brass -

Brazed

Without treatment

Stainless steel -

Welded

Without treatment

P/N.

Internal Ø = 8,5 mm

P/N.

P/N.

2277-11

2277-12

2277-13

2277-14

2277-15

2277-16

2277-17

2277-31

2277-32

2277-33

2277-34

2277-35

2277-36

2277-37

2277-80

2277-81

2277-82

2277-83

2277-84

•Junction box option, see on pages 42-43 • See optional accessories on page 56

2278-85

2278-86

2278-87

2278-88

2278-89

2477-11

2477-12

2477-13

2477-14

2477-15

2477-16

2477-17

2477-18

2477-19

T

(mm)

150

300

300

410

530

660

780

230

300

300

410

600

660

760

145

145

355

355

355

Ø Ext =

70 mm Maxi

< 200°C

Offset B = 60

Ø16 -

Stainless steel 316L

Scoured passivated

Stainless steel -

Welded

Without treatment

P/N.

2278-11

2278-12

2278-13

2278-14

2278-15

2278-16

2278-17

2278-31

2278-32

2278-33

2278-34

2278-35

2278-36

2278-37

2278-80

2278-81

2278-82

2278-83

2278-84

Website : http://www.vulcanic.com

E-mail : [email protected]

Pocket for temperature sensor

SCREW PLUG IMMERSION HEATERS

ISO M77x200 AND 2’’1/2 BSPP SCREW PLUG WITH REMOVABLE MONOTUBES AND CONTROL

TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 200°C

Ø Screw thread Pocket for temperature sensor

Screw plug heater without offset

With junction box

With pocket

A3 IP55

P/n.

2079

THERMOPLONGEURS SUR BRIDES

Screw plug heater with offset

135 mm

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

NH

= Non heating length

Ø Screw thread

Pocket for temperature sensor

With junction box

With pocket

A3 IP55

P/n.

2179

-xx

Control thermostat 50/300°C

135 mm

B =

60 mm

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

Removable monotubes Ø 16 mm mounted in pockets Ø 19 mm

Welded pockets

3 M on ot ub es

6 M on ot ub es

3

6

9

12

15

1

2

3

AQUEOUS LIQUIDS OR OIL HEATING

Junction box

(see on pages 42-43)

Cable gland

Control thermostat

Ø Screw Thread

Liquid temperature

Screw plug heaters

Screw plug material

Removable monotubes mounted in pockets

Type

IP

Material

Power (kW) Voltage Load

+5/-10% (V) (W/cm

2

)

A

(mm)

NH

(mm)

T

(mm)

230-1P

230-1P

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

2

2

2

2

2

2

2

2

345

640

950

490

950

1370

1870

2250

50

50

50

50

50

50

50

50

100

350

500

270

500

710

960

1150

• See optional accessories on page 56

A3

55

Aluminium

P

3kW 1 CG ISO20 P > 3kW 1 CG ISO20 + 1 CG ISO25

<110°C

Without offset

50/300°C - 1 Change over contact - 16A / 230V

M77x200 2’’1/2 BSPP

<200°C <110°C <200°C

Offset B = 60 Without offset Offset B = 60

Stainless steel - Without treatment-

Welded

Ø19 -

Stainless steel 316L

- Scoured passivated

P/N.

P/N.

Stainless steel - Without treatment-

Welded

Ø19 -

Stainless steel 316L

- Scoured passivated

P/N.

P/N.

2079-31

2079-32

2079-33

2079-34

2079-35

2079-36

2079-37

2079-38

2179-31

2179-32

2179-33

2179-34

2179-35

2179-36

2179-37

2179-38

2079-51

2079-52

2079-53

2079-63

2079-64

2079-65

2079-66

2079-67

2179-51

2179-52

2179-53

2179-63

2179-64

2179-65

2179-66

2179-67

Website : http://www.vulcanic.com

E-mail : [email protected]

29

SCREW PLUG IMMERSION HEATERS

PETITES PUISSANCES

ISO M77x200 SCREW PLUG WITH CONTROL THERMOSTAT TO HEAT OIL OR AQUEOUS

LIQUIDS UP TO 200°C

Ø Screw thread

Pocket for temperature sensor

Screw plug heater without offset

A3 IP55

P/n.

2377

-xx

P/n.

2378

-50/54

Control thermostat 50/300°C

Screw plug heater with offset

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

NH

= Non heating length

Ø Screw thread

Pocket for temperature sensor

Ø Ext =

70 mm Maxi

30

A3 IP55

P/n.

2378

-xx

Control thermostat 50/300°C

Junction box

Control thermostat

Liquid temperature

Screw plug heater

M77 x 200 4,5

6

7,5

9

3 Heating elements

Screw plug

Ø Screw Power (kW) Voltage Load

Thread

OIL HEATING

+5/-10% (V) (W/cm

2

)

230-1P 2

1

2

3

230-1P

230-1P

2

2

400-3P

400-3P

400-3P

400-3P

2

2

2

2

A

(mm)

220

400

570

820

1070

1320

1570

M77 x 200

3

4,5

6

9

12

15

18

6

9

12

15

18

4

6

9

12

15

20

24

30

35

230-1P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

4

4

4

4

4

4

4

8

8

8

8

8

400-3P 12

400-3P 12

400-3P 12

400-3P 12

400-3P 12

400-3P 12

400-3P 12

400-3P 12

400-3P 12

• See optionnal accessories on page 56

Website : http://www.vulcanic.com

300

450

560

820

1200

1320

1520

295

420

545

670

850

210

260

350

440

520

670

780

960

1100

50

50

50

50

50

50

50

50

50

50

50

50

70

70

70

70

70

70

70

70

70

NH

(mm)

50

50

50

50

50

50

50

145

145

355

355

505

505

505

145

145

355

355

355

140

190

280

300

300

335

400

480

550

145

145

355

355

355

505

505

B =

60 mm

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

B

= Offset-

NH

= Non heating length

Type A3 - IP55 - Aluminium

50/300°C - 1 Change over contact - 20A / 230V

< 110°C

Without offset

< 200°C

Offset B = 60

T

(mm)

Ø16 -

Stainless steel 316L

Scoured passivated

Ø16 -

Incoloy 825

Without treatment

Stainless steel -

Welded

Without treatment

Copper brass -

Brazed

Without treatment

Stainless steel -

Welded

Without treatment

P/N.

P/N.

P/N.

Ø16 -

Stainless steel 316L

Scoured passivated

Stainless steel -

Welded

Without treatment

T

(mm)

P/N.

Ø Ext =

70 mm Maxi

2377-31

2377-32

2377-33

2377-34

2377-35

2377-36

2377-37

2377-41

2377-42

2377-43

2377-44

2377-45

2377-46

2377-47

2377-80

2377-81

2377-82

2377-83

2377-84

2378-50

2378-51

2378-52

2378-53

2378-54

2377-91

2377-92

2377-93

2377-94

2377-95

2377-96

2377-97

2377-98

2377-99

230

300

300

410

600

660

760

145

145

355

355

355

150

300

300

410

530

660

780

2378-11

2378-12

2378-13

2378-14

2378-15

2378-16

2378-17

2378-31

2378-32

2378-33

2378-34

2378-35

2378-36

2378-37

2378-40

2378-41

2378-42

2378-43

2378-44

E-mail : [email protected]

SCREW PLUG IMMERSION HEATERS

PETITES PUISSANCES

2’’ 1/2 SCREW PLUG WITH CONTROL THERMOSTAT TO HEAT OIL OR AQUEOUS LIQUIDS UP

TO 200°C

Ø Screw thread

Pocket for temperature sensor

Screw plug heater without offset

A3 IP55

P/n.

2323

-xx

P/n.

2322

-85/89

P/n.

2321

-xx

Control thermostat 50/300°C

Screw plug heater with offset

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

NH

= Non heating length

Ø Screw thread

Pocket for temperature sensor

Ø Ext =

70 mm Maxi

A3 IP55

P/n.

2278

-xx

P/n.

2322

-xx

P/n.

2324

-xx

Control thermostat 50/300°C

Junction box

Control thermostat

Liquid temperature

Screw plug heater

3 Heating elements

Screw plug

Ø Screw Power (kW) Voltage Load thread

+5/-10% (V) (W/cm

2

)

OIL HEATING

2” 1/2

1

2

3

4,5

6

7,5

9

230-1P

230-1P

230-1P

400-3P

400-3P

400-3P

400-3P

AQUEOUS  LIQUIDS HEATING

3

230-1P

400-3P

4,5

6

9

400-3P

400-3P

12

15

18

400-3P

400-3P

400-3P

2

2

2

2

2

2

2

4

4

4

4

4

4

4

2” 1/2

6

9

12

15

18

400-3P

400-3P

400-3P

400-3P

400-3P

8

8

8

8

8

4

6

9

12

15

20

24

30

35

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

12

12

12

12

12

12

12

12

12

A

(mm)

220

400

570

820

1070

1320

1570

295

420

545

670

850

300

450

560

820

1200

1320

1520

210

260

350

440

520

670

780

960

1100

NH

(mm)

T

(mm)

• See optional accessories on page 56

Website : http://www.vulcanic.com

50

50

50

50

50

50

50

50

50

50

50

50

70

70

70

70

70

70

70

70

70

50

50

50

50

50

50

50

145

145

355

355

355

145

145

355

355

505

505

505

300

335

400

480

550

140

190

280

300

145

145

355

355

355

505

505

B =

60 mm

Without

NH

Gasket supplied

T

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

Type A3 - IP55 - Aluminium

50/300°C - 1 Change over contact - 16A / 230V

< 110°C

Without offset

< 200°C

Offset B = 60

Without

Ø Ext =

70 mm Maxi

Ø16 -

Stainless steel 316L

Scoured passivated

Stainless steel -

Welded

Without treatment

P/N.

P/N.

Ø16 -

Incoloy 825

Without treatment

Copper brass -

Brazed

Without treatment

Stainless steel -

Welded

Without treatment

P/N.

P/N.

Ø16 -

Stainless steel 316L

Scoured passivated

Stainless steel -

Welded

Without treatment

T

(mm)

P/N.

P/N.

2323-01

2323-02

2323-03

2323-04

2323-05

2323-06

2323-07

2321-01

2321-02

2321-03

2321-04

2321-05

2321-06

2321-07

2323-31

2323-32

2323-33

2323-34

2321-31

2321-32

2321-33

2321-34

2323-35 2321-35

2323-36 2321-36

2323-37 2321-37

2323-80

2323-81

2323-82

2323-83

2323-84

2321-80

2321-81

2321-82

2321-83

2321-84

2322-85

2322-86

2322-87

2322-88

2322-89

150

300

300

410

530

660

780

230

300

300

410

600

660

760

145

145

355

355

355

2322-11

2322-12

2322-13

2322-14

2322-15

2322-16

2322-17

2322-31

2322-32

2322-33

2322-34

2322-35

2322-36

2322-37

2322-80

2322-81

2322-82

2322-83

2322-84

2324-11

2324-12

2324-13

2324-14

2324-15

2324-16

2324-17

2324-31

2324-32

2324-33

2324-34

2324-35

2324-36

2324-37

2324-80

2324-81

2324-82

2324-83

2324-84

2321-11

2321-12

2321-13

2321-14

2321-15

2321-16

2321-17

2321-18

2321-19

E-mail : [email protected]

31

FLANGE IMMERSION HEATERS

DN 32 TO DN 65 FLANGE IMMERSION HEATERS SPECIFICATIONS

TYPE

FLANGE Norms 1092-1 DN 32

Standard B16.5 NPS 1’’1/4

MAXIMUM PRESSURE

2400

40

1’’1/2

50

2’’

Depending on operating temperature and pressure

65

2’’1/2

Connections

M4 - Threaded terminal M4

M5 - Threaded terminal M5

M6 - Threaded terminal M6

See range of junction boxes on pages 42-43

JUNCTION BOX

Without control thermostat

H1-A1

With control thermostat -

CONNECTION

COUPLING

Ø Heating elements

8

Connections

M4

Sealing

Coupling

Q1-H1-A1

Q2-G2-K2

H1-A2

G2-K2

H1 - A2 - A3

G2 - K2 - A3

8

M4

10,2

M5

8

M4

10,2

M5

8

M4

10,2

M5

Resin WP+160

Single phase (Parallel, Series), 3 phases (Star, Delta)

16

M6

OFFSET - MAXI TEMPERATURE

Ø Heating elements

8

Without offset B = 0mm

110°C

With offset B = 60mm

200°C

Offset B = 120mm

250°C

Offset B = 245mm

-

8

110°C

200°C

300°C

400°C

10,2 8

110°C

200°C

300°C

400°C

10,2 8 10,2

110°C

200°C

300°C

400°C

FLANGE

According norms 1092-1 DN

NP (Nominal pressure) Bar

According standard B16.5 NPS

Class lbs

Form facing

Material

32

1’’1/4

40 50

16 - 20 - 25 - 40 - 63

65

1’’1/2 2’’

150 - 300 - 400

2’’1/2

FF (Flat face) - RF (raised face) SIJ - DIJ

Carbon steel - Stainless steel 304L - 316L

HEATING ELEMENTS

Material

Ø

8 8 10,2

Joint

Brazed Brazed - Welded

8 10,2

Welded

Qty Maxi 1, 2, 3 1, 2, 3 1, 2, 3 3, 6

Z2 316L/DIN 1.4404

X X X X

3

X

X X Z6 321/DIN 1.4541

X

Incoloy 825/DIN 2.4858

X

X Incoloy 800/DIN 1.4876

Carbon steel

Vulcaloy 904L/DIN 1.4539

X

X

X

X

X

X

X

X

8

3, 6

X

X

X

X

10,2

Welded

3

X

X

X

X

16

16

3

X

X

Dimensions (mm)

Sheath treatment

Without - Scoured - Scoured passivated - Electropolished

A Maxi 1900 1900 3000 1900 3000 1900 3000 3000

A Mini

without pocket

80

A Mini

with pocket

150

Tolerance on length A

80

150

100

200

80

150

100

200

80

150

-2% +0 with mini -10mm

100

200

150

200

Ø Maxi

bundle

37 37 42 52 52 67 67 67

Depending on customer application

16  26 / 45 16  26 / 45 16 26 / 45 60

400 500 400 500 400 500 750

Electrical parameters

Specific load - W/cm

2

Maximum current - A

16 

Maximum voltage - V

400

POCKET (Option)

Dimensions (mm) Material

Ø Thermostat temperature sensor

T Maxi (Thermostat or temperature sensor)

T Mini (Thermostat)

T Mini (Temperature sensor)

Temperature measurement device

Temperature measurement on heating element

Stainless steel

Ø6 or Ø8 central position - Ø6 peripheral position

A - 30

NH + 10 + Bulb length

NH + 30

Thermostat or sensor PT100

Thermocouple TC J or TC K

DIJ: Double interlocking joint - SIJ: Simple interlocking joint

Brazed (only 1’’1/4)

Welded

Ø Maxi

Bundle

32

Website : http://www.vulcanic.com

E-mail : [email protected]

FLANGE IMMERSION HEATERS

DN 80 AND DN 100 FLANGE IMMERSION HEATERS SPECIFICATIONS

TYPE

2400

Connections

M4 - Threaded terminal M4

M5 - Threaded terminal M5

M6 - Threaded terminal M6

FLANGE Norms 1092-1 DN

Standard B16.5 NPS

80

3’’

100

4’’

See range of junction boxes on pages 42-43

MAXIMUM PRESSURE

Depending on operating temperature and pressure

JUNCTION BOX

Without control thermostat

With control thermostat

CONNECTION

COUPLING

H1 - A2 - A3

G2 - K2 - A3

H1 - A2 - A3

C2

Ø Heating elements

8

Connections

M4

Sealing

Coupling

10,2

M5

16

M6

8

M4

10,2

M5

Resin WP+160

Single phase (Parallel, Series), 3 phases (Star, Delta)

16

M6

OFFSET - MAXI TEMPERATURE

Ø Heating elements

Without offset B = 0mm

With offset B = 60mm

Offset B = 120mm

Offset B = 245mm

8 10,2

110°C

200°C

300°C

400°C

16 8 10,2

110°C

200°C

300°C

400°C

16

FLANGE

According norms 1092-1 DN

80

NP (Nominal pressure) Bar

16 - 20 - 25 - 40 - 50 - 63

According standard B16.5 NPS

Class lbs

Form facing

Material

3’’

150 - 300

100

16 - 20 - 25 - 40 - 50 - 63

4’’

150 - 300

FF (Flat face) - RF (raised face) SIJ - DIJ

Carbon steel - Stainless steel 304L - 316L

HEATING ELEMENTS

Material

Ø

8

Joint

Qty maxi 3, 6, 9

Z2 316L/DIN 1.4404

X

Z6 321/DIN 1.4541

X

Incoloy 825/DIN 2.4858

X

X Incoloy 800/DIN 1.4876

Stainless steel

Vulcaloy 904L/DIN 1.4539

10,2

Welded

3, 6

X

X

X

X

16

3

X

X

X

8

3, 6, 9

X

X

X

X

10,2

Welded

3, 6, 9

X

X

X

16

3, 6

X

X

X

X

X

Dimensions (mm)

Sheath Treatment

Without - Scoured - Scoured passivated - Electropolished

A Maxi 1900

A Mini

without pocket

80

A Mini

with pocket

150

Tolerance on length A

3000

100

200

3000

150

200

1900

80

150

-2% +0 with mini -10mm

3000

100

200

3000

150

200

Ø Maxi

bundle

78 78 78 102 102 102

Electrical parameters

Specific load - W/cm 2

Maximum current - A

16 

Maximum voltage - V

400

POCKET (Option)

Dimensions (mm) Material

Ø Thermostat temperature sensor

T Maxi (Thermostat or temperature sensor)

T Mini (Thermostat)

T Mini (Temperature sensor)

Temperature measurement device

Temperature measurement on heating element

Depending on customer application

45 

500

60

750

16 

400

45

500

Stainless steel

Ø6 or Ø8 central position - Ø6 peripheral position

A - 30

NH + 10 + Bulb length

NH + 150

Thermostat or sensor PT100

Thermocouple TC J or TC K

60

750

DIJ: Double interlocking joint - SIJ: Simple interlocking joint

Ø Maxi

Bundle

Welded joint

Website : http://www.vulcanic.com

E-mail : [email protected]

33

FLANGE IMMERSION HEATERS

DN 80 - 3’’- FLANGE WITH CONTROL THERMOSTAT TO HEAT OIL

OR AQUEOUS LIQUIDS UP TO 200°C

Ø Flange

Flange immersion heater without offset

C1 A3

P/n.

2281

-xx

P/n.

2381

-xx

Control thermostat 50/300°C

NH

155 mm

135 mm 80 mm

Pocket for temperature sensor

T

A

-2% +0 with mini -10mm

Ø Flange

Flange immersion heater with offset

Pocket for temperature sensor

C1

A3

P/n.

2285

-xx

P/n.

2385

-xx

Control thermostat 50/300°C

Junction box (see on pages 42-43)

Cable glands (CG)

Control thermostat

OIL HEATING

3 heating elements

155 mm

Type

IP

Material

NH

135 mm 60 mm

T

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

A3 or C1 according to the power without offset A3 / C1 IP44 - with offset A3 IP55 / C1 IP66

A3 Aluminium or C1 Coated carbon steel

P ≤ 3kW 1 CG ISO20 - P > 3kW 1 CG ISO20 + 1 CG according to the heating power

50/300°C - 1 Change over contact - 16A / 230V

Flange

Ø16 - Coated

Carbon steel

Coated carbon steel -

Welded

DN80 NP16 FS (EN 1092-1)

<110°C

Without

<200°C

B = 60

3’’ 150 lbs RF (Standard B16.5)

<110°C

Without

<110°C

B = 60

P/N.

P/N.

P/N.

P/N.

Liquid temperature

Offset B

Power (kW) Voltage Load

+5/-10% (V) (W/cm

2

)

3

4,5

6

8

9

10

12

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

AQUEOUS  LIQUIDS HEATING

3 Heating elements

2

2

2

2

2

2

2

A

(mm)

650

950

1150

1500

1650

1900

2150

NH

(mm)

150

150

150

150

150

150

150

T

(mm)

400

550

650

825

900

1025

1150

2281-11

2281-12

2281-03

2281-04

2281-14

2281-05

2281-15

2285-11

2285-12

2285-03

2285-04

2285-14

2285-05

2285-15

2381-11

2381-12

2381-03

2381-04

2381-14

2381-05

2381-15

2385-11

2385-12

2385-03

2385-04

2385-14

2385-05

2385-15

Flange

Ø16 -

Stainless steel 316L

- Scoured passivated

Stainless steel

304L - Without treatment -

Welded

DN80 NP16 FS (EN 1092-1)

<110°C

Without

<200°C

B = 60

P/N.

P/N.

3’’ 150 lbs RF (Standard B16.5)

<110°C

Without

P/N.

<200°C

B = 60

P/N.

34

Junction box C1

Junction box C1

Liquid temperature

Offset B

Power (kW) Voltage Load

+5/-10% (V) (W/cm

2

)

A

(mm)

NH

(mm)

12

15

18

21

24

3

4,5

6

9

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

4

4

4

4

4

4

4

4

4

400

520

650

900

1150

1400

1650

1875

2150

12

15

18

21

3

4,5

6

9

24

30

36

45

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

8

8

8

8

8

8

8

8

8

8

8

8

275

335

400

525

650

775

900

1020

1150

1390

1650

2020

Website : http://www.vulcanic.com

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

T

(mm)

215

245

275

335

400

465

525

585

650

770

900

1085

275

335

400

525

650

775

900

1010

1150

2281-51

2281-52

2281-53

2281-54

2281-55

2281-56

2281-57

2281-58

2281-59

2285-51

2285-52

2285-53

2285-54

2285-55

2285-56

2285-57

2285-58

2285-59

2381-51

2381-52

2381-53

2381-54

2381-55

2381-56

2381-57

2381-58

2381-59

2281-76

2281-77

2281-78

2281-79

2281-80

2281-81

2281-82

2281-83

2281-84

2281-85

2281-86

2281-87

2285-76

2285-77

2285-78

2285-79

2285-80

2285-81

2285-82

2285-83

2285-84

2285-85

2285-86

2285-87

2381-76

2381-77

2381-78

2381-79

2381-80

2381-81

2381-82

2381-83

2381-84

2381-85

2381-86

2381-87

E-mail : [email protected]

2385-51

2385-52

2385-53

2385-54

2385-55

2385-56

2385-57

2385-58

2385-59

2385-76

2385-77

2385-78

2385-79

2385-80

2385-81

2385-82

2385-83

2385-84

2385-85

2385-86

2385-87

FLANGE IMMERSION HEATERS

DN 100 - 4’’ AND DN 125 - 5 ’’ FLANGE WITH CONTROL THERMOSTAT TO HEAT OIL OR

AQUEOUS LIQUIDS UP TO 200°C

Ø Flange

Pocket for temperature sensor

Flange immersion heater without offset

C1

P/n.

2388

-xx

P/n.

2406

-xx

P/n.

2106

-xx

Control thermostat 50/300°C

Safety cut out 50/300°C

155 mm 80 mm

NH

T

Pocket for safety sensor

A

-2% +0 with mini -10mm

Ø Flange Pocket for temperature sensor

Flange immersion heater with offset

C3 C1

P/n.

2089

-xx

P/n.

2189

-xx

P/n.

2506

-xx

P/n.

2206

-xx

Control thermostat 50/300°C

Safety cut out 50/300°C

Type

Junction box

(See on pages 42-43)

IP

Material

Cable glands (CG)

2 Thermostats

210 mm

155 mm

B

NH

T

Coated carbon steel

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

C1, C3 according to the power

Pocket for safety sensor

IP44 (without offset) IP66 (with offset)

1 CG ISO20 t + 1 CG according selection on page 43

Control

:

50/300°C - 1 Change over contact - 16A / 230V

+

Safety cut out

:

50/300°C - 16A / 230V manual reset

Flange DN100

NP16 FS (EN1092-1) or

4’’

150lbs RF (standard B16.5)

Liquid temperature

Offset B

<110°C

Without

<200°C

B = 60

Flange DN125

NP16 FS (EN1092-1) or

5’’

150lbs RF (standard B16.5)

Liquid temperature

<110°C <200°C

Offset B

Without

B = 60

OIL HEATING

Flange

6 Heating elements

Coated carbon steel -

Welded

Ø16 - Coated

carbon steel

Power (kW)

+5/-10%

Voltage Load A NH T

(V) (W/cm

2

) (mm) (mm) (mm)

P/N.

P/N.

P/N.

P/N.

DN100 4’’ DN100 4’’

Flange

6 Heating elements

Power (kW)

+5/-10%

Voltage Load A NH T

(V) (W/cm

2

) (mm) (mm) (mm)

Coated carbon steel -

Ø16 - Coated

Welded carbon steel

P/N.

P/N.

P/N.

P/N.

DN125 5’’ DN125 5’’

Junction box C3

18

24

30

36

6

9

12

42

48

16

18

21

24

27

6

10

12

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

2

2

2

2

2

2

2

2

650 150 400

2088-11 2388-11 2089-11 2389-11

950 150 550

2088-12 2388-12 2089-12 2389-12

1150 150 650

2088-03 2388-03 2089-03 2389-03

1500 150 825

2088-04 2388-04 2089-04 2389-04

1650 150 900

2088-14 2388-14 2089-14 2389-14

1900 150 1025

2088-05 2388-05 2089-05 2389-05

2150 150 1150

2088-15 2388-15 2089-15 2389-15

2400 150 1275

2088-06 2388-06 2089-06 2389-06

AQUEOUS  LIQUIDS HEATING

Flange

6 Heating elements

304L - Without treatment -

Welded

Ø16 -

Stainless steel 316L -

Scoured passivated

Power (kW)

+5/-10%

Voltage Load A NH T

(V) (W/cm

2

) (mm) (mm) (mm)

P/N.

P/N.

P/N.

P/N.

DN100 4’’ DN100 4’’

16

18

21

24

27

6

10

12

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

2

2

2

2

2

2

2

2

650 150 400

2106-01 2406-01 2206-01 2506-01

950 150 550

2106-02 2406-02 2206-02 2506-02

1150 150 650

2106-03 2406-03 2206-03 2506-03

1500 150 825

2106-04 2406-04 2206-04 2506-04

1650 150 900

2106-05 2406-05 2206-05 2506-05

1900 150 1025

2106-06 2406-06 2206-06 2506-06

2150 150 1150

2106-07 2406-07 2206-07 2506-07

2400 150 1275

2106-08 2406-08 2206-08 2506-08

Flange

6 Heating elements

304L - Without treatment -

Welded

Ø16 -

Stainless steel 316L -

Scoured passivated

Power (kW)

+5/-10%

Voltage Load A NH T P/N.

(V) (W/cm

2

) (mm) (mm) (mm)

DN125

P/N.

5’’

P/N.

DN125

P/N.

5’’

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

4

4

4

4

4

4

4

4

4

460 150 275

2188-51 2388-51 2189-51 2389-51

550 150 335

2188-52 2388-52 2189-52 2389-52

650 150 400

2188-53 2388-53 2189-53 2389-53

950 150 525

2188-54 2388-54 2189-54 2389-54

1150 150 650

2188-55 2388-55 2189-55 2389-55

1400 150 775

2188-56 2388-56 2189-56 2389-56

1650 150 900

2188-57 2388-57 2189-57 2389-57

1900 150 1010

2188-58 2388-58 2189-58 2389-58

2150 150 1150

2188-59 2388-59 2189-59 2389-59

24

30

36

42

48

6

9

12

18

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

4

4

4

4

4

4

4

4

4

460 150 275

2106-51 2406-51 2206-51 2506-51

550 150 335

2106-52 2406-52 2206-52 2506-52

650 150 400

2106-53 2406-53 2206-53 2506-53

950 150 525

2106-54 2406-54 2206-54 2506-54

1150 150 650

2106-55 2406-55 2206-55 2506-55

1400 150 775

2106-56 2406-56 2206-56 2506-56

1650 150 900

2106-57 2406-57 2206-57 2506-57

1900 150 1010

2106-58 2406-58 2206-58 2506-58

2150 150 1150

2106-59 2406-59 2206-59 2506-59 Junction box C3

Junction box C3

24

30

36

42

6

9

12

18

48

60

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

8

8

8

8

8

8

8

8

8

8

275 150 215

2188-76 2388-76 2189-76 2389-76

335 150 245

2188-77 2388-77 2189-77 2389-77

400 150 275

2188-78 2388-78 2189-78 2389-78

525 150 335

2188-79 2388-79 2189-79 2389-79

650 150 400

2188-80 2388-80 2189-80 2389-80

775 150 465

2188-81 2388-81 2189-81 2389-81

900 150 525

2188-82 2388-82 2189-82 2389-82

1020 150 585

2188-83 2388-83 2189-83 2389-83

1150 150 650

2188-84 2388-84 2189-84 2389-84

1390 150 770

2188-85 2388-85 2189-85 2389-85

Website : http://www.vulcanic.com

18

24

30

36

6

9

12

42

48

60

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

8

8

8

8

8

8

8

8

8

8

275 150 215

2106-76 2406-76 2206-76 2506-76

335 150 245

2106-77 2406-77 2206-77 2506-77

400 150 275

2106-78 2406-78 2206-78 2506-78

525 150 335

2106-79 2406-79 2206-79 2506-79

650 150 400

2106-80 2406-80 2206-80 2506-80

775 150 465

2106-81 2406-81 2206-81 2506-81

900 150 525

2106-82 2406-82 2206-82 2506-82

1020 150 585

2106-83 2406-83 2206-83 2506-83

1150 150 650

2106-84 2406-84 2206-84 2506-84

1390 150 770

2106-85 2406-85 2206-85 2506-85

Junction box C3

E-mail : [email protected]

35

FLANGE IMMERSION HEATERS

DN 80 - 3’’- DN100 - 4’’- DN 125 - 5’’- FLANGE WITH OFFSET AND REMOVABLE MONOTUBES

TO HEAT WATER OR OIL UP TO 200°C

Ø Flange

Pocket for temperature sensor

A3 IP55

C1 IP66

Control thermostat 50/300°C

155 mm

A3

135 mm B =

60 mm

NH

T

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

Ø Flange

Pocket for temperature sensor

C1

B =

60 mm

NC

T

A

-2% +0 with mini -10mm

B

= Offset -

NH

= Non heating length

Removable monotubes Ø 16 mm mounted in pockets Ø 19 mm

Welded pockets

15

18

20

22

25

3

6

9

12

OIL OR AQUEOUS LIQUIDS HEATING UP TO  200°C

Type

Juction box

(See on pages 42-43)

IP

Material

A3

55

Aluminium

C1

66

Coated carbon steel

Cable gland

P ≤ 3kW 1 PE ISO20 P > 3kW 1PE ISO20 + 1 PE ISO25

Control thermostat

Heating elements

Flange

Qty

Material

50/300°C - 1 Change over contact - 16A / 230V (See optionnal safety cut out on page 44)

6 Monotubes in pocket Ø19 9 Monotubes in pocket Ø19 12 Monotubes in pocket Ø19

Sainless steel 316L

Stainless steel - Without treatment -

Welded

EN (1092-1) Standard B16.5

DN80

PN16 FS

3’’

150lbs RF

Power (kW) Voltage Load NH

+5/-10% (V)

A T

(W/cm

2

) (mm) (mm) (mm)

P/N.

P/N.

Stainless steel 316L Stainless steel 316L

Stainless steel - Without treatment -

Welded

Stainless steel - Without treatment -

Welded

A T

(mm) (mm)

EN (1092-1) Standard B16.5

DN100

PN16 FS

4’’

150lbs RF

P/N.

P/N.

A T

(mm) (mm)

EN (1092-1)

DN125

PN16 FS

P/N.

Standard B16.5

5’’

150lbs RF

P/N.

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

400-3P

2

2

2

2

2

2

2

2

2

50 490 300

50 930 500

50 1370 800

50 1870 1000

50

50

50

50

50

2279-01

2279-02

2279-03

2279-04

2279-41

2279-42

2279-43

2279-44

1050 930

1400 1160

1750 1450

2000 1870

2300 1950

2279-10

2279-12

2279-13

2279-14

2279-15

2279-51

2279-52

2279-53

2279-54

2279-55

1050 930

1300 1160

1550 1370

1700 1450

1850 1640

2100 1870

2279-22

2279-23

2279-24

2279-25

2279-26

2279-27

2279-61

2279-62

2279-63

2279-64

2279-65

2279-66

36

Website : http://www.vulcanic.com

E-mail : [email protected]

FLANGE IMMERSION HEATERS

VULCALOY

®

: 3 POINT DELTA FLANGE TO HEAT SANITARY WATER UP TO 110°C

P/n.

1789

-xx

Without control thermostat

Gasket supplied

Overheat indicator

Quick electrical coupling :

- Star/Delta connector

- Easy connection

- Quick voltage adaptator for heating power up to 24 kW

12 W/cm

2

3 POINT  DELTA FLANGE  

3 removable Heating elements

Power (kW) Voltage Load

+5/-10% (V) (W/cm

2

)

21

24

30

36

45

3

4,5

6

9

12

15

18

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

230/400

400 - 3P

400 - 3P

12

12

12

12

12

12

12

12

12

400 - 3P 12

12

12

A

(mm)

240

305

370

500

630

760

900

1000

1150

1400

1650

2050

NH

(mm)

95

95

95

95

95

95

95

95

95

95

95

95

Stainless steel 304L - without treatment

Ø10,2 -

Stainless steel 904L

Without treatment

P/N.

1789-01

1789-02

1789-03

1789-05

1789-06

1789-07

1789-08

1789-09

1789-10

1789-12

1789-14

1789-17

145 mm

Ø 140

NH

A

-2% +0 with mini -10mm

NH

= Non heating length

3 holes Ø 11 on Ø 114 Joint souple

Ø 70 Maxi

CIRCULATING OR STAGNANT

WATER UP TO 110°C/10 bar

Cable gland ISO25

145

Nc 95

A

8 W/cm

2

3 POINT  DELTA FLANGE  

3 welded Heating elements

Power (kW) Voltage Load A

+5/-10% (V) (W/cm

2

) (mm)

3

4,5

6

9

12

230/400

230/400

230/400

230/400

230/400

15

18

230/400

230/400

21

24

230/400

230/400

30

400 - 3P

36

400 - 3P

45

400 - 3P

8

8

8

8

8

8

8

8

8

8

8

8

240

305

370

500

630

760

900

1000

1150

1400

1650

2050

NH

(mm)

120

120

120

120

120

120

120

120

120

120

120

120

Stainless steel 304L - without treatment

Ø16 -

Incoloy 825

Without treatment

P/N.

1789-51

1789-52

1789-53

1789-55

1789-56

1789-57

1789-58

1789-59

1789-60

1789-62

1789-64

1789-67

ACCESSORIES :

• Welding type swivelling adaptor

Ø Screw thread

(mm)

Material

Ø78 mm

Ø78 mm

Stainless steel

Coated Carbon steel

1789-96

1789-97

Coated steel free flange with bolts M10

P/N.

• Screw type swivelling adaptor

Ø Screw thread

Material

M77x200

2’’1/2 BSPP

M77x200

2’’1/2 BSPP

P/N.

Coated Carbon steel

Coated Carbon steel

Stainless steel

Stainless steel

65

15

1789-98

1789-99

1789-88

1789-89

Coated steel free flange with bolts M10

Delta flange

ISO M77x200 or 2’’1/2

BSPP

Thread M10

80

• Spare parts

Description Material P/N.

Reversible Star/delta connector

Pa6

1789-94

Set of 10 EPDM Gaskets

Spare Junction box with cable gland  ISO 25

EPDM

Polyamide

1789-93

1789-90

Website : http://www.vulcanic.com

E-mail : [email protected]

37

FLANGE IMMERSION HEATERS

DN 125 UP TO DN 500 FLANGE IMMERSION HEATERS SPECIFICATIONS

TYPE

2006

FLANGE DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

5’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’

MAXIMUM PRESSURE

JUNCTION BOX

Coated

Carbon steel

without offset B = 0

Coated

Carbon steel

with Offset B > 0

Stainless steel

Protection

CONNECTION COUPLING

Heating elements

Pins Ø10,2 mm

Pins Ø16 mm

Monotubes Ø16 mm

Sealing

Connections

Wiring

OFFSET B

C2

C3

C3

Depending on operationg temperature and pressure

C5

C6

C7

IP66

C6

C7

C7

Threaded M5 M6

Threaded M6

Wire

Resin WP+160

Connection 4mm

2

3 phases (Star, Delta) to 70mm

2

- Copper bar 100mm

2 to 250mm

2

C8

C8

C8

C9

C9

C9

Junction box dimensions L x H x P

C2 = 300x300x120

C3 = 300x300x210

C4 = 380x380x210

C5 = 400x400x120

C6 = 500x500x210

C7 = 500x500x300

C8 = 600x600x210

C9 = 760x760x300

With offset

Cable glands suitable for supply voltage cables and temperature control and safety devices

Without offset

100 mm < B < 450 mm

Depending on liquids, heating temperature, and operating conditions and whether the flange immersion heater is mounted horizontally or vertically,

FLANGE

Material

Carbon steel - Stainless steel 304L - 316L - 316Ti

Flange norm 1092-1

DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

NP Bar NP10 to NP63

Flange Standard B16.5 NPS

Class lbs

5’’ 6’’ 8’’ 10’’ 12’’

150 - 300 - 400 - 600

14’’ 16’’ 18’’ 20’’

Welded

Facing flange

HEATING ELEMENTS

Maxi Qty

Pins

Pins

Monotubes

Ø10,2

Ø16

Ø16

122

Material

Ø Maxi

(Bundle)

DN 150 to 500

Z2 Stainless steel 316L/DIN 1.4404

Z6 Stainless steel 321/DIN 1.4541

Incoloy 800/DIN 1.4876

Incoloy 825/DIN 2.4858

Carbon steel

Stainless steel 904L/DIN 1.4539

Treatment

FF (Flat Face) RF (Raised Face)

GF (Groove face) MF (Male face) FM (Female face)

DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

9 15 27 45 66 78 102 165 174

6

12

9

18

18

36

27

54

39

78

51

102

57

114

90

180

99

198

151 197 245 290 317 362 416 460

Pins

X

X

Ø

10,2 Pins

Ø

16

X

X

X

Monotubes

X

X

Ø

16

X

X

X

X X

Without - Scoured - Scoured passivated - Electropolished

Dimension (mm)

Tolerance on dimensions A

Maxi length = A + B (mm)

A Mini

NH Mini

Specific load - W/cm

2

DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

-2% +0 with mini -10mm

3200mm (Pins Ø10,2 - Ø16) - 2500mm (Monotubes Ø16)

300

60

375

75

500

(Others length on request)

625 750 875

100 125 150 175

Depending on customer application

1000

200

1125

225

1250

250

Maxi Voltage

500 V (Pin Ø10,2 and monotube Ø16) - 750 V (Pin Ø16)

TEMPERATURE CONTROL

AND SAFETY DEVICES

Sensor

RTD PT100

RTD PT100

Mounting

Mounted in pocket

Welded on heating element

Tmini (mm)

NH + 30

NH + 50

Tmaxi (mm)

A - 30

A - 30

Heating elements

Pins

Monotubes or

Thermocouple

Thermocouple

Control Thermostat

Control Thermostat

Mounted in pocket

Welded on heating element

NH + 30

NH + 50

A - 30

A - 30

Mounted in pocket NH + 50 + Lg bulb T maxi = capillary length - 100 - B

Welded on heating element NH + 50 + Lg bulb T maxi = capillary length - 100 - B

Caution

: For gas heating, a thermocouple welded on the heating element is highly recommended

Ø Maxi

Bundle

38

Website : http://www.vulcanic.com

E-mail : [email protected]

FLANGE IMMERSION HEATERS

DN 150 UP TO DN 500 FLANGE TO HEAT OIL AND ACQUEOUS LIQUIDS UP TO 200°C

Ø Flange

2 pockets for temperature control and safety cut out

NH

P/n.

2006-xx

With pins

P/n.

2029-xx

With removable monotubes

B

T = A-50

A

-2% +0 with mini -10mm

B

= Offset

NH

= Non heating length

Removable monotubes Ø 16 mm mounted in pockets Ø 19 mm

Liquid temperature

Flange

Pins Ø16 or monotubes in pockets Ø19 mm

Safety cut out

Control thermostat

Qty Heating elements

Pins

9 pins

18 pins

27 pins

39 pins

51 pins

57 pins

99 pins

Removable monotubes

18 monotubes

36 monotubes

54 monotubes

78 monotubes

102 monotubes

114 monotubes

198 monotubes

Liquid Junction Power (kW) Voltage Load box

+5/-10% (V) (W/cm

2

)

Oil

Water

Water

Oil

Water

Water

C3

C3

43

90

135

90

170

180

400

400

400

400

400

400

1,9

4

6

1,9

4

6

Oil

Water

Water

C6

400

400

400

1,9

4

6

Oil

Water

Water

Oil

Water

Water

Oil

Water

Water

C6

C7

C7

245

435

435

290

435

435

130

260

290

190

290

290

400

400

400

400

400

400

400

400

400

1,9

4

6

1,9

4

6

1,9

6

4

Oil

Water

Water

C9

400

400

400

1,9

4

6

Oil

Oil

Oil

Oil

Oil

Oil

Oil

C3

C3

C6

C6

C7

C7

C9

55

83

106

130

105

136

166

38

57

74

90

19

25

38

49

60

118

152

186

258

317

490

700

700

6,5

10

13

19

24,5

30

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Website : http://www.vulcanic.com

1350

1950

2450

2950

1950

2450

2950

1050

1350

1950

2450

2950

1350

1950

2450

2950

1950

2450

2950

2450

2950

2600

2100

1500

2600

2000

1400

2600

2100

1500

2600

2300

1700

750

1050

1350

1950

2450

2950

A

(mm)

2600

2600

2600

2600

2600

1900

2600

2600

2000

Welded pockets

150

150

150

150

200

200

200

150

150

150

150

150

150

150

150

150

200

200

200

250

250

200

200

200

250

250

250

150

150

150

150

150

150

150

150

150

200

200

200

150

150

150

150

150

150

NH

(mm)

150

150

150

≤ 200°C

Stainless steel - Scoured passivated -

welded

Stainless steel 316L

- Scoured passivated

Thermocouple K in a pocket

50/300°C - 1 Change over contact - 10A / 230V

Ø FLANGE

NP16 FS

EN1092-1

P/N.

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

B ØExt Maxi

(mm) (mm)

250

250

250

151

151

151

197

197

197

245

245

245

362

362

362

460

460

460

151

151

151

151

151

151

290

290

290

317

317

317

290

290

290

290

317

317

317

197

197

197

197

197

245

245

245

245

362

362

362

460

460

150

200

250

300

350

400

500

150

200

250

300

350

400

500

2006-14

2006-15

2006-16

2006-17

2006-18

2006-19

2006-20

2006-21

2006-22

2029-01

2029-02

2029-03

2029-04

2029-05

2029-06

2006-01

2006-02

2006-03

2006-04

2006-05

2006-06

2006-07

2006-08

2006-09

2006-11

2006-12

2006-13

2029-07

2029-08

2029-09

2029-10

2029-11

2029-12

2029-13

2029-14

2029-15

2029-16

2029-17

2029-18

2029-19

2029-20

2029-21

2029-22

2029-23

2029-24

2029-25

2029-28

2029-29

Ø FLANGE

150lbs RF

Standard B16.5

6’’

8’’

10’’

12’’

14’’

16’’

20’’

6’’

8’’

10’’

12’’

14’’

16’’

20’’

E-mail : [email protected]

P/N.

2006-70

2006-71

2006-72

2006-73

2006-74

2006-76

2006-77

2006-78

2006-79

2029-31

2029-32

2029-33

2029-34

2029-35

2029-36

2006-31

2006-32

2006-33

2006-34

2006-35

2006-36

2006-37

2006-38

2006-39

2006-40

2006-41

2006-42

2029-37

2029-38

2029-39

2029-40

2029-41

2029-42

2029-43

2029-44

2029-45

2029-46

2029-47

2029-48

2029-49

2029-50

2029-51

2029-52

2029-53

2029-54

2029-55

2029-58

2029-59

39

CLAMPABLE FLANGE IMMERSION HEATERS

Pharmaceutical, Chemical

and

Food & Beverage industries

favour the installation of stations called

Cleaning in Place (CIP)

or

Sterilization in place (SIP)

for their

Aseptic production

line. These cleaning processes for fixed or mobiles stations need a heating system in compliance with applicable requirements.

Main requirements:

NO RETENTION ZONE

through the fluid flow (interface connection with tri-clamps...)

MATERIALS QUALITY

in contact with the fluid (stainless steel

316L

, gasket approved by FDA/USP class VI, ...)

SURFACE QUALITY

of components in contact with the fluid

0,6 ≤ Ra ≤ 0,8

(Heating pin or monotube according the value of Ra expected)

FULL TRACEABILITY

of the product with 3.1 certificate - Components

COMPLY WITH CUSTOMER’S STANDARD

(ASME BPE, SMS, ISO, ...)

FLANGE IMMERSION HEATERS

With pins

With monotubes

B

NH

Clamp solid end cap

Without retentionne zone

Junction box in stainless steel 304

Stainless steel 304 junction box

B

= Offset-

NH

= Non heating length

A -2+0%

Polyamide junction box

Specifications

Caractéristiques

Supply voltage

Process temperature

Flange

≤ 25 kW single or 3 phase

Type

Ø

Material

Joint

70 up to 90°C

Clamp maxi 6’’

Stainless steel 316L

Welded

Surface quality

Ra

0,6 or Ra

0,8

Norms

Customer standards ( SMS, ASME, BPE, ISO ...)

Gasket

Heating

Elements

Material

Compliance

Material

Type

EPDM, Silicone, Viton

FDA, USP ClassVI

(other on request)

Inox 316L

Pins (surface quality Ra ≤ 0,8)

Monotubes (surface quality Ra ≤ 0,6)

Specific load

Surface treatment

Mechanical polishing and electrolytic, passivated

Junction box

Stainless steel 304 or Polyamide

IP

Cable gland up to 10W/cm 2

55

Polyamide

Dimensions on request

Stainless steel cable gland (suitable to junction box)

A maxi

1100 mm

B maxi

80 mm

LIQUIDS CIRCULATION HEATERS

In line heater 1 Body

Temperature sensor

In line heater 2 Bodies

Temperature sensor

Chassis

40

Heating power

Process temperature

Length max.

Vessel Pressure

50 kW

70 up to 90°C

1200 mm

NP16

Ø Vessel

Support Material

Vessel temperature safety device up to 3’’

Material Stainless steel 316L

Inlet/Outlet Tri-clamp ferrule

Norms

Customer standards ( SMS, ASME BPE, ISO ...)

Stainless steel 304

RTD PT100, control thermostat, thermocouple with stainless steel or polyamide junction box

Website : http://www.vulcanic.com

Chassis

Solid end cap

(Flange heater)

Inlet / Outlet

Solid end cap

Band Gasket Tri-clamp ferrule

E-mail : [email protected]

Gasket Band

IMMERSION HEATERS

WITH CERAMIC CORE ELEMENTS

FLANGE IMMERSION HEATERS WITH CERAMIC CORE ELEMENTS TO HEAT LIQUIDS

Pocket (DDG)

3

Gasket

Flange

Electrical connections with threaded terminals

Earth connection

Øext DDG Øint DDG

Ceramic core element

2

Coils of resistive wires inside a cylindrical ceramic core

1

Junction box

ØT

HL

= Heating length

LST

2

CERAMIC CORE ELEMENTS

Power (kW) Voltage Load Ø Cer. Ø int Ø T LST HL P/N.

+5/-10% (V) (W/cm 2 ) core ddg (mm) (mm)

(mm)

Junction box in polyamide 6/6

Including:

1 Junction box

1 Cable gland in polyamide

1 Gasket

Suitable IP Cable

Cer. core Gland

Ø (mm)

47

58

55 ISO 20 Bis

55 ISO 25 Bis

1

P/N.

1199-00

2081-99

+

3

2

3

1

2

4

4

2

3

4

4

6

230 - 1P 2,5

230 - 1P 2,5

230 - 1P 2,5

230 - 1P

230 - 1P

230 - 3P

400 - 3P

4

4

4

4

230 - 1P

230 - 1P

230 - 3P 4,5

400 - 3P 4,5

400 - 3P

4

4

4

47 48 57 440 300

1103-11

47 48 57 690 550

1103-12

47 48 57 890 700

1103-13

47 48 57 440 300

1103-14

47 48 57 690 500

1103-15

47 48 57 890 650

1103-16

47 48 57 890 650

1103-17

58

58

58

58

58

60

60

60

60

60

67

67

67

67

67

451 280

691 400

891 520

891 520

971 800

1101-01

1101-02

1101-03

1101-05

1101-04

+

Set of pocket in stainless steel 304 L

Including:

1 Pocket,

1 Flange

1 Gasket

Pocket Pocket L

Øint

(mm)

48

60

60

Øext

51

(mm)

63,5

63,5

(mm)

920

990

1015

Caution : All the parts are supplied separately, the customer has to cut the pocket at the length required, weld the flange and join the parts together.

3

Ø Flange P/N.

(mm)

85

5711-00

101

5710-00

101

5710-01

Preparing and assembling parts

Cut the pipe at the right length lg DDG

Extremity closed and sealed

Weld the flange on the pipe for his fixing on the tank

LgDDG = ( LST

x

1,02 )

+

25

Available installations

Welded on the vessel:

The pocket is welded directly on the tank

Lg DDG

Screw plug ISO M77x200 and BSPP 2”1/2 :

A stainless steel ISO M77 screw plug is welded on the pocket

Flange DN80 :

A stainless steel DN 80 Flange is welded on the pocket

Threaded screw + Gasket

Description Material P/N.

Screw plug M77x200 + Gasket Ø78

(Klingerite)

Inox. 316L 9624-06

Screw plug 2” 1/2 BSPP + Gasket Ø 2” 1/2

(Klingerit)

Klingerite 9624-07

Sleeve for welding M77

Sleeve for welding 2” 1/2 BSPP

Inox. 316L 9624-04

Inox. 316L 9624-05

Description Material P/N.

Flange ND80 NP16 RF S. Steel 316L 9624-08

This part must be totally immersed in the liquid

20 mini

Website : http://www.vulcanic.com

HL

E-mail : [email protected]

41

JUNCTION BOXES FOR SCREW PLUG AND FLANGE IMMERSION HEATERS UP TO DN 125

SPECIFICATIONS : WITH CONTROL THERMOSTAT

(A cable gland ISO 16 is recommended on junction box from a heating power > 3kW )

WITH THERMOCOUPLE PROBE OR RTD PT100

(An additional cable gland ISO 16 is recommended on the junction box)

Cable gland, gasket and fixing parts are supplied with each junction box.

Type Material

IP

Screw plug heater Ø

Flange immersion heater DN

Mounting Cable gland

Q2

115

Ø85

JUNCTION BOXES FOR IMMERSION HEATERS

Plastic

IP54

**

1’’1/4 - 1’’1/2 - M45 maxi 1 control thermostat with bulb

1’’1/4 - 1’’1/2

DN32 - DN40 With or without offset ISO 20 + ISO 25

P/N.

9643-01

K2

G2

A3

C1

C3

42

210

155

145

135

135

Ø116

Ø150

160x160

200x300

Plastic

IP54

**

M45 - 1’’ 1/2

2’’ maxi 1 control thermostat with maxi 2 bulbs or maxi 2 control thermostats with 1 bulb

1’’1/4 - 1’’1/2

With or without offset

With or without offset

DN32-DN40-DN50

With offset

ISO 20 + ISO 20

ISO 20 + ISO 25

ISO 20 + ISO 20

ISO 20 + ISO 25 maxi 1 control thermostat with maxi 2 bulbs or maxi 2 control thermostats with 1 bulb

Aluminium

IP66

1’’1/4 - 1’’1/2 - M45 1’’1/4 - 1’’1/2 - 2’’- 2’’1/2

2’’- 2’’1/2 - M77 1’’1/4 - 1’’1/2 - 2’’- 2’’1/2

DN32-DN40-DN50

DN65-DN80

With or without offset

With or without offset

With offset

ISO 20 + ISO 20

ISO 20 + ISO 25

ISO 20 + ISO 20

ISO 20 + ISO 25

ISO 25 maxi 1 control thermostat with maxi 2 bulbs or maxi 2 control thermostats with 1 bulb

Aluminium

IP55

2’’1/2

M77

DN65

DN80

With or without offset

With offset

ISO 25

ISO 32

ISO 20 + ISO 25

ISO 20 + ISO 32

ISO 20 + ISO 40

ISO 25

ISO 32

ISO 20 + ISO 25

ISO 20 + ISO 32

ISO 20 + ISO 40

1 thermostat maxi à 2 bulbes ou 2 thermostats maxi à 1 bulbe

Painted

Carbon steel

IP66

Stainless steel

IP66

DN80 - DN100

DN125

DN80 - DN100

DN125

With offset

With offset

9645-01

9645-02

9645-11

9645-12

9644-01

9644-02

9644-11

9644-12

9644-13

ISO 25

ISO 32

ISO 20 + ISO 25

ISO 20 + ISO 32

ISO 20 + ISO 40

2 x ISO 25

9646-01

9646-02

9646-03

9646-04

9646-20

9646-05

ISO 20 + 2 x ISO 25

9646-06

ISO 25

9646-11

ISO 32

ISO 20 + ISO 25

9646-12

9646-13

ISO 20 + ISO 32

ISO 20 + ISO 40

9646-14

9646-21

9631-01

9631-02

9631-14

9631-15

9631-20

9631-10

9631-11

9631-12

9631-13

9631-21

300x300

Painted

Carbon steel

IP66

Stainless steel

IP66

1 thermostat maxi à 2 bulbes ou

2 thermostats maxi à 1 bulbe

DN100

DN125

DN100

DN125

With offset

With offset

2 x ISO 25

9646-15

ISO 20 + 2 x ISO 25

9646-16

ISO 50

9746-01

ISO 63

ISO 20 + ISO 50

ISO 20 + ISO 63

9746-02

9746-03

9746-04

2 x ISO 20 + ISO 50

9746-05

2 x ISO 20 + ISO 63

9746-06

ISO 50

ISO 63

9746-11

9746-12

ISO 20 + ISO 50

ISO 20 + ISO 63

9746-13

9746-14

2 x ISO 20 + ISO 50

9746-15

2 x ISO 20 + ISO 63

9746-16

Website : http://www.vulcanic.com

E-mail : [email protected]

JUNCTION BOXES FOR IMMERSION HEATERS

JUNCTION BOXES FOR SCREW PLUG AND FLANGE IMMERSION HEATERS UP TO DN 125

SPECIFICATIONS : WITHOUT CONTROL THERMOSTAT

WITH THERMOCOUPLE PROBE OR RTD PT100

(An additional cable gland ISO 16 is recommended on the junction box)

Cable gland, gasket and fixing parts are supplied with each junction box.

Type Material

IP

Screw plug heater Ø

Flange immersion heater DN

Mounting Cable gland

Q1

G1

Ø85

60

Plastic

IP54

1’’1/4 - 1’’1/2 - M45

ND32 - ND40

1’’1/4 - 1’’1/2

With or without offset

With offset

82

Ø150

Aluminium

IP66

1’’1/2 - M45

DN32 - DN40

1’’1/4 - 1’’1/2

DN32 - DN40 - DN50

1’’1/4 - 1’’1/2 - 2’’

With or without offset

With offset

ISO 20

ISO 20

ISO 25

ISO 20

ISO 25

ISO 20

ISO 25

P/N.

9641-01

9641-01

9641-02

9642-01

9642-02

9642-10

9642-11

H1

A1

A2

105

107x107

Polyamide

IP55

M45

M77

DN80

With or without offset

With or without offset

Without offset

With offset

ISO 25

2045-99

ISO 16 BIS + ISO 25

2077-97

ISO 32

2077-98

ISO 25

2077-99

ISO 25

2081-99

ISO 16 BIS + ISO 25

2081-97

ISO 16 + ISO 25

ISO 32

ISO 25

2077-97

2077-98

2077-99

70

95x95

Aluminium

IP55

107x107

110

1’’1/4

M45

Aluminium

IP55

2’’- 2’’1/2 - M77

With or without offset

DN65 / 2’’1/2

With or without offset

With offset

ISO 20

ISO 25

ISO 25

ISO 25

9621-02

9621-10

9622-01

9622-10

** Q2 and K2 specifications : Junction boxes with control thermostats

Protection IP depending on external or internal temperature setting

Junction box

IP44

with

external

ajustable knob

Junction box

IP54

with

internal

ajustable knob

SELECTING A CABLE GLAND

Polyamide cable glands

Maxi Ø cable clamping (mm)

8 10 13 15 19 25 32 38 44

Size

Ø

ISO 16 ISO 16bis ISO 20 ISO 20bis ISO 25 ISO 32 ISO 40 ISO 50 ISO 63

P/N. 9671-01 9671-02 9671-03 9671-04 9671-05 9671-06 9671-07 9671-08 9671-09

Cable gland supplied with gaskets

Website : http://www.vulcanic.com

E-mail : [email protected]

43

CONTROL THERMOSTATS

FOR IMMERSION HEATERS

CONTROL THERMOSTATS & SAFETY CUT-OUTS

Ø Bulb

Control thermostat

Lg Capillary

Lg Bulb

Layout 1 Layout 2 Layout 3 Layout 4

CONTROL THERMOSTAT WITH AUTOMATIC RESET TYPE TR (layout 1)

P/N.

Range Ø Bulb Length Bulb(Lg) Lg Capillary

9030-02

9031-12

0 / +100°C

0 / +100°C

Ø6

Ø6

160 mm

160 mm

1000 mm

2000 mm

I (A)

16A / 230V

16A / 230V

Contacts

1 Change over contact

Junction boxes suitable with control thermostats

Q2 K2 G2 A3 C1 C3

9030-03

9031-13

9030-01

9031-11

9030-71

+50 / +300°C

+50 / +300°C

0 / +70°C

0 / +70°C

Ø6

Ø6

Ø6

Ø6

90 mm

87 mm

130 mm

130 mm

1000 mm

2000 mm

1000 mm

2000 mm

16A / 230V

16A / 230V

10A / 230V

10A / 230V

1 Change over contact

1 Change over contact

-20 / +40°C Ø8 150 mm 2000 mm 16A / 230V 1 Change over contact

SAFETY CUT-OUT WITH MANUAL RESET TYPE TB (layout 3)

P/N.

9031-08

Range

0 / +200°C

Ø Bulbe

Ø6

Lg Bulbe

100 mm

Lg Capillary

1000 mm

I (A)

16A / 230V

Contacts

1 Change over contact

Q2 K2 G2 A3 C1 C3

SAFETY CUT-OUT WITH MANUAL RESET TYPE TB (layout 4)

P/N.

Range Ø Bulbe Lg Bulbe Lg Capillary I (A) Contacts

9030-05

+50 / +300°C Ø6 88 mm 1000 mm 16A / 230V 1 Single pole normally closed contact

CONTROL THERMOSTAT  WITH SAFETY CUT OUT WITH MANUAL  RESET TYPE TR + STB (layout 2)

P/N.

Range

Cut out temp.

2 Bulbs Ø Length Bulb(Lg) Lg Capillary I (A) Contacts

Q2 K2 G2 A3 C1 C3

Q2 K2 G2 A3 C1 C3

9014-13

20A / 400V

9014-15

+30 /

+80°C

+30 /

+75°C

110°C Ø6 Control

Ø6 Safety

98°C Ø6 Control

Ø4 Safety

130 mm

100 mm

130 mm

110 mm

800 mm

800 mm

520 mm

400 mm

20A / 400V

Triple pole normally closed contact

Triple pole normally closed contact

SET WITH POCKET, TEMPERATURE PROBE, COUPLING AND CABLE

It allows fast disassembly of the probe or thermocouple without needing to drain the customers piping or tank.

1/2"

BSPP

ØR

ØD

1 SET =

KIT

P/N.

2062-01

2062-03

2062-05

2062-06

2062-07

Probe

PT100

PT 100

PT 100

TC J

TC K

Temperature probe ØD = 6 mm

Temp maxi.

Temp maxi Length measured (°C) junction (°C) (mm)

+

350

350

350

450

450

80

80

80

80

80

200

250

200

200

200

ØR

ØD1

ØD2

Pocket

Length Ø

(mm) (mm)

100

200

150

150

150

8

8

8

8

8

Thread

ØR

1/2” BSPT

1/2” BSPT

3/8” BSPT

3/8” BSPT

3/8” BSPT

+

Bicone union

Thread

ØR

P/N.

1/2” BSPP 31672-00

1/2” BSPP 31672-00

1/2” BSPP 31672-00

1/2” BSPP 31672-00

1/2” BSPP 31672-00

+

Extension cable

P/N.

31452-10

31452-10

31452-10

31621-10

31620-10

LEVEL INDICATOR

Float type magnetic level sensor for horizontal installation in liquids of relative density ≥ 0,8 output on 2 A/250 VAC configurable for opening or closing.

PVC cable 1,5 m length. Brass body and stainless steel float. Maxi working temperature : + 110°C. Maxi working pressure : 16 bar. Protection : IP 65

3/4" BSPP 32 across flats

Description

Magnetic level indicator

P/N.

32020-01

Ø 21 48 80

44

Website : http://www.vulcanic.com

E-mail : [email protected]

CONTROL THERMOSTATS

FOR IMMERSION HEATERS

CONTROL UNITS FOR SCREW PLUG IMMERSION HEATERS - IP 55

PETITES PUISSANCES PETITES PUISSANCES

ONLY SUITABLE TO SCREW PLUG HEATERS WITH POCKET

M77 or 2’’1/2 screw plug without offset

135 160 135 160

M77 or 2’’1/2 screw plug with offset

These control units are designed

to simplify the installation of ISO M77 or 2’’1/2 immersion heaters with pocket .

Heating is switched on/off by an integrated control thermostat.

Comprises a sealed aluminium IP 55 IK 5 junction box fitted with a thermostat and/or a temperature safety cut out.

The solution for small and medium-sized installations.

Material: painted aluminium

Maxi Power

(kW)

Voltage Junction

(V) IP

13

8

8

8

2

3

5

5

400 - 3P

400 - 3P

400 - 3P

400 - 3P

230 - 1P

230 - 1P

400 - 3P

400 - 3P

55

55

55

55

55

55

55

55

Rang

30/85°C

0/300°C

0/100°C

50/200°C

110/550°C

-

-

-

Control thermostat

Safety Qty Contact Reset.

110°C

-

-

-

-

90/110°C

50/300°C

20/500°C

3

2

2

2

1

1

1

1 manual

-

-

-

manual manual manual

CONTROL UNIT WITH SAFETY CUT OUT AND RELAY UP TO 30 kW - IP 55

PETITES PUISSANCES PETITES PUISSANCES

Dimensions (mm) :

ONLY SUITABLE TO IMMERSION HEATERS WITH POCKET

160 x 240 x 170

2’’, M77, 2’’1/2 screw plug heaters without offset

P/N.

9027-51

9027-52

9027-53

9027-54

9027-55

9027-61

9027-62

9027-63

2’’, M77, 2’’1/2 screw plug heaters with offset

These control units are designed

to simplify the installation of

ISO M77, 2’’, 2’’1/2 ou ND80 immersion heaters with pocket

.

Comprise a sealed plastic IP 55 junction box fitted with a control thermostat and a temperature safety cut out

,

a remote control and an electromechanical relay suitable up to 30 kW.

Thermostat temperature range : 0-100°C.

Adjustment of thermostat by interior knob.

Cut-out temperature range 50 up to 300°C .

ON/OFF pilot ligh under a transparent cover.

Box equiped with 2 sealing glands.ISO 40 and ISO 20

THERMOPLONGEURS SUR BRIDES

PETITES PUISSANCES

On request : READY TO USE

Vulcanic provides also the control unit directly mounted and cabled on your immersion heaters from the P/N: 9027-

11

DN80 Flange immersion heaters without offset

Material: plastic

Maxi Power IP

400V tri

30kW

Control thermostat

Range Contact

55 0 /+100°C 2

Safety cut out

Range

Cable

Contact Gland 1

Cable

Gland 2

+50/+300°C 2

P/N.

ISO 40 ISO 20

9027-10

Assembly onscrew plug

Option P/N.

9027-11

DIGITAL CONTROL UNIT WITH WATERPROOF JUNCTION BOX IP 66

Waterproof polycarbonate junction box IP66

Description P/N.

Digital temperature controller under waterproof junction box

Sensor PT100 Ohms Ø 4 mm lg= 50 mm Cable lg = 5 m

9028-01

9028-02

Digital controller

Temperature controller « On/Off »

, compact, easy to use, suitable to control immersions heaters, heating cables, or silicone heating panels

up to 3,5 kW.

Controlling an heating power over 3,5 kW requires an installation with an electromecanichal relay.

Dimensions

200 x 160 x 110 (mm)

Polyamide cable glands

Main specifications :

• Temperature measured, setting point, relay output postion are indicated by digits.

• Input temperature PT100 2 wires (-50°C…..+250°C), with long length compensation integrated.

• Message « Err LO/Hi » in case of temperature sensor broken or in short circuit .

• Very easy to configurate with push button

temp +/temp-

; setting of hysteresis and short cycle protection.

• Relay output with close contact when temperature measured is lower the set temperature. Breaking capacity 16A/230V single phase.

• Waterproof and transparent casing IP 66. Resistant against shock and vibration.

• Cable glands suitable to supply voltage cables from Ø6 up to 13 mm.

Website : http://www.vulcanic.com

E-mail : [email protected]

Transparent lid

45

ATEX MARKING

0080 II 2 G

Ex d IIC T4 Gb

Equipment that complies with

European directives

Explosive environment

N° of the notified body

Place of installation

Device category

Flammable substance

• N° of the notified body

0081

0080

0102

0722

France

France

Germany

Spain

LCIE

INERIS

IBExU

LOM

Eletric equipment

Dust and gas group

Protection mode

Temperature class

T1 up to T6 or xxx°C

Equipment protection level (EPL)

• Protection mode d e de

Explosion-proof

Increased safety

Explosion-proof and increased safety

Prevent the transmission of the explosion to the environment

Prevent excessive temperature and sparks from electrical equipement

Prevent both transmission of the explosion and electric spark

• Place of installation

I

= Mines

II

= Ground

ia

Intrinsic safety

Limited electrical energy

• Device category

2

1

3

Zones 0

Zones 20

Zones 1

Zones 21

Zones 2

Zones 22

Gas

Dust

Gas

Dust

Gas

Dust

Risk of explosion Time

HIGH

Continuously present

> 1000 Hours / year

MEDIUM

Often present

10 < Hours / year < 1000

LOW

Accidentally present

< 10 Hours / year

• Flammable substance

G

= Gas

D

= Dust

• Dust and gas group

Gas group

I

IIA

IIB

Place of installation

Mines

Methane

Typical gas

Propane, butane, benzene, acetone, alcohol, kerosene, Gasoline, Petrol

Ground

Ethylene, diethyl ether

IIC

Hydrogen, acetylene

Dust group

IIIA

Place of installation

Hazard

Size

Ø

0,5 mm

IIIB

IIIC

Ground

Combustible flyings

None-conductive dust

Conductive dust

Ø < 0,5 mm

Ø < 0,5 mm

Energy of self ignition

E

300 µJ

E

240 µJ

E

70 µJ

E ≥ 17 µJ

Resistivity

R > 1000 Ω m

R < 1000 Ω m

• Temperature class

Temperature class

T6

85°C

Setting of safety devices

80°C

Temperature

Class for gas

T5

100°C

95°C

T4

135°C

T3

200°C

T2

300°C

T1

450°C

130°C 190°C 290°C 440°C

Carbone disulfide

(95°C) T6

Diethyl ether

(160°C) T4

Kerozene

(210°C) T3

Acetylene

(305°C) T2

Ethylene

(425°C) T2

Methane

(537°C) T1

Hydrogen

(560°C) T1

• Equipment protection level (EPL)

Group II - Gas area Group II - Dust area

Catégory Zone

EPL

Catégory Zone

EPL

II 1 G

II 2 G

II 3 G

0

1

2

Ga

Gb

Gc

II 1 D

II 2 D

II 3 D

20

21

22

Da

Db

Dc

46

Website : http://www.vulcanic.com

E-mail : [email protected]

ATEX IMMERSION HEATERS

SPECIFICATIONS : DN40 (1’’1/2) UP TO DN125 (5’’)

Screw plug immersion heater

Flange immersion heaters

1’’1/2 - M45 - 2’’ 2’’1/2 - M77

2011 - 2012 2011 - 2012

DN40 - DN50 DN65 - DN80

1’’1/2 - 2’’ 2’’1/2 - 3’’

2015 - 2016 2015 - 2016

DN100

4’’

2015 - 2016

JUNCTION BOX

Protection modes

Ex

Cast-iron

Aluminium

Carbon steel

Sainless steel

TERMINALS

Pins Ø8 or 8,5 mm

Pins Ø10,2 mm

Pins Ø16 mm

Rod Ø16 mm

Sealing

Coupling

d

M4

M5

WP+160

d e de d e

M4

M5

M6

Wire

WP+160

M4

M5

M6

Wire

WP+160

1P (Parallel, Serial), 3P (Delta or star)

de d

DN125

5’’

2010

e

M4

M5

M6

Wire

WP+160

de

OFFSET B

SCREW PLUG OR FLANGE

Material

Offset mini B = 100 mm.

Carbon steel - Stainless steel 304L - 316L

Screw plug Ø

1’’1/2 M45 2’’ 2’’1/2 M77

Flange : EN 1092-1 Ø

DN40

NP bar

DN50

NP10 to NP63

DN65 DN80

NP10 to NP63

DN100

NP10 to NP63

DN125

NP10 to NP63

Flange : ASME B16.5 Ø 1’’1/2

Class lbs

150 to 600

2’’

End flange facings

HEATING ELEMENTS

2’’1/2 3’’

150 to 600

1’’1/2 M45 2’’

DN40 DN50

2’’1/2

DN65

M77

DN80

4’’

150 to 600

Flate face - Raised face

Male face - Female face - Groove face

DN100

Quantity

Pins Ø8 or 8,5 mm

Pins Ø10,2 mm

Pins Ø16 mm

Monotubes Ø16 mm

Ø Max of the bundle

3

3

42

3

3

42

6

3

52 42

6

3

3

6

67

9

6

3

6

78 78 72

9

9

102

6

12

102

5’’

150 to 600

DN125

12

9

6

12

122 122

Material

Z2 316L/DIN 1.4404

Z6 321/DIN 1.4541

Incoloy 800/DIN 1.4876

Incoloy 825/DIN 2.4858

Carbon steel

Vulcaloy 904L/DIN 1.4539

Treatment

Pins Ø8 - 8,5

X

X

Pins Ø10,2

X

X

Pins Ø16

X

X

X

X

X

Monotubes Ø16

X

X

X

X

Without - scoured

- scoured and passivated

- Electro polished

X

Sizes (mm)

Max length = A + B (mm)

Tolerance on A

A Min

NH Min

Maxi specif.load - W/cm

2

1’’1/2 M45 2’’

DN40 DN50

2’’1/2

DN65

M77

DN80

12

DN100 DN125

1800mm (Pins Ø8) - 3200mm (Pins Ø10,2 - Ø16) - 2500mm (monotubes Ø16)

-2% +0 with mini -10

200mm (pins) - 300mm (monotubes)

75mm

250mm

75mm

12 12 12 12 12 12

Max voltage

400 V (Pins Ø8-8,5) 500 V (Pins Ø10,2 and monotubes Ø16) - 750 V (Pins Ø16)

SAFETY DEVICES

Fluid Class

Liquid T1 or T2

Liquid T3 to T6

Gas T1 to T6

Ø Bundle Max

Probe

Thermocouple

Thermocouple

Fuse probe

Thermocouple

Thermocouple

Thermostat 50/300°C

Thermostat 50/300°C

Thermocouple

Website : http://www.vulcanic.com

Assembly

mounted in a pocket welded on heating element mounted in a pocket mounted in a pocket welded on heating element mounted in a pocket welded on heating element welded on heating element

E-mail : [email protected]

Welded joint

Pocket

Welded probe

Heating elements

Pins Monotubes or

47

ATEX IMMERSION HEATERS

SCREW PLUG 1’’1/2 BSPP, M77x200, 2’’1/2 BSPP AND FLANGE DN80 II 2 G Ex d IIC

TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 65°C

Screw plug Ø

Thermowell

Screw plug

P/n.

2012

-xx

With jonction box AD77

With safety thermocouple

Without control thermostat

B 

NH

T = A-30

A -2+0%

B

= Offset -

NC

= Non heating length

Flange Ø

Thermowell

Flange

48

P/N

2016

-xx

With jonction box AD77

With safety thermocouple

Without control thermostat

B 

NH

T = A - 30

A -2+0%

B

= Offset -

NC

= Non heating length

Qty

3 pins

3 pins

3 pins

3 pins

3 pins

Jonction box

Marking

Room temperature

Relative humidity

Screw plug or flange material

Heating elements

Safety temperature cut out

AD77 IP 54 (option IP66) Aluminium (available in cast-iron)

II 2 G Ex d IIC T

(1,2,3... see the table)

-20°C up to 40°C

(

Other on request)

95% Max

Stainless steel - scoured and passivated - welded

Stainless steel 316L

- scoured and passivated

Thermocouple (B)

Ø screw plug Power

(kW)

Voltage Marking Load

Ø Flange

+5/-10% (V)

Temp.

( W/cm 2 )

A

(mm)

NH

(mm)

B P ins

(mm) Ø (mm)

ØExt Max

(mm)

Fluid P/N.

1’’1/2

BSPP

2’’

BSPP

2’’1/2

BSPP

M77 x 200

DN80

3’’

1,6

2,5

3,2

10

1,05

1,6

2

6,4

1,6

2,5

3,2

10

0,5

0,9

1,1

3,45

0,75

1,15

1,45

4,6

2,5

3,9

4,9

15,3

400

400

400

400

400

400

400

400

230

230

400

400

230

230

230

230

230

230

230

230

400

400

400

400

Website : http://www.vulcanic.com

T6

T6

T4

T4

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

T6

T6

T4

T4

T4

T6

T4

T3

T6

T6

T4

T4

T4

T6

T6

T6

T4

T6

T6

T6

650

650

650

650

650

650

650

650

500

500

500

500

400

400

400

400

100

100 100 10,2

100 100 10,2

100

100

100 100 10,2

100 100 10,2

100

100

100 100 10,2

100 100 10,2

100

100

100

100

100

100

100

100

100

100

100

10,2

10,2

10,2

10,2

10,2

10,2

16

100 100 16

100 100 16

16

42

42

42

42

42

42

42

42

42

42

42

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

42 Water

72

72

72

Oil

Oil

Oil

72 Water

2012-10

2012-11

2012-12

2012-13

2012-20

2012-21

2012-22

2012-23

2012-01

2012-02

2012-03

2012-04

2012-05

2012-06

2012-07

2012-08

650

650

650

650

100 100 16

100 100 16

100 100 16

100 100 16

72

72

72

Oil

Oil

Oil

72 Water

2012-30

2012-31

2012-32

2012-33

950

950

950

950

100 100 16

100 100 16

100 100 16

100 100 16

72

Flange P/N.

Oil

DN80 2016-01

Flange P/N.

Ø 3’’ 2017-01

72

72

72

Oil PN16 FS

2016-02

150lbs RF

2017-02

Oil EN1092-1

2016-03

Standard B16.5

2017-03

Water

2016-04 2017-04

EC type examination certificate :

LCIE 03 ATEX 6283X

E-mail : [email protected]

ATEX IMMERSION HEATERS

1’’1/2 BSPP, M77x200, 2’’1/2 BSPP SCREW PLUG AND DN 80 FLANGE II 2 G Ex d IIC

WITH REMOVABLE MONOTUBES TO HEAT OIL UP TO 65°C

Screw plug Ø

Pocket for temperature sensor

Screw plug

P/N

2112

-xx

With junction box AD77

With safety thermocouple

Without control thermostat

B 

NH

T = A-30

A -2+0%

B

= Offset -

NH

= Non heating length

Flange Ø

Pocket for temperature sensor

Flange

P/N

2116

-xx

With junction box AD77

With safety thermocouple

Without control thermostat

B 

NH

T = A-30

A -2+0%

B

= Offset -

NH

= Non heating length

Removable monotubes Ø16 mm mounted in pockets Ø19 mm

Welded pockets

Flange or screw plug

Junction box

Marking

Room temperature

Relative humidity

Screw plug or flange material

Removable monotubes mounted in pockets

Safety cut out

AD77 IP 54 Aluminium (available in cast-iron)

II 2 G Ex d IIC T6

-20°C up to 40°C

(

Other on request)

95% Max

Stainless steel - scoured and passivated - welded

Stainless steel 316L

- scoured and passivated

Thermocouple (B)

Qty

6 monotubes

6 monotubes

Ø screw plug Power

(kW)

Voltage Marking Load

Ø Flange

+5/-10% (V)

Temp.

( W/cm 2 )

A

(mm)

NH

(mm)

B

(mm)

ØExt Max

(mm)

Fluid

2’’1/2

BSPP

M77 x 200

DN80

3’’

2

3

4

5

6

4

5

2

3

6

2

3

4

5

6

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

650

950

1200

1450

1850

650

950

1200

1450

1850

650

950

1200

1450

1850

100 100

100 100

100 100

100

100

100

100 100

100 100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

72

72

72

72

72

72

72

72

72

72

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

P/N.

3002-06

3002-07

3002-08

3002-09

3002-10

3002-11

3002-12

3002-13

3002-14

3002-15

72

72

72

72

72

P/N.

Oil

Flange 3002-17

Oil

DN80 3002-18

Oil PN16 FS

3002-19

Oil EN1092-1

3002-20

Oil

3002-21

150lbs RF

Standard B16.5

P/N.

Flange 3003-17

Ø 3’’ 3003-18

3003-19

3003-20

3003-21

EC type examination certificate :

LCIE 03 ATEX 6283X

Website : http://www.vulcanic.com

E-mail : [email protected]

49

ATEX IMMERSION HEATERS

SCREW PLUG 1’’1/2 BSPP, M77x200, 2’’1/2 BSPP AND FLANGE ND80, ND100 II 2 G Ex d IIC

TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 65°C

Screw plug Ø

Pocket for temperature sensor

Screw plug

P/N

2212

-xx

With jonction box JT09

With control thermostat

With safety cut out

B

NH

Flange Ø

T = A-30

A -2+0%

Pocket for temperature sensor

Flange

P/N

2216

-xx

With jonction box JT09

With control thermostat

With safety cut out

B

= Offset

NC

= Non heating length

B

NH

T= A-30

A -2+0%

50

Qty

3 pins

6 pins

6 pins

6 pins

6 pins

6 pins

6 pins

Jonction box

Marking

Room temperature

Relative humidity

Screw plug or flange material

Heating elements

Control thermostat

Safety cut out (manual reset)

Ø Screw plug Power

(kW)

Voltage Marking Load

Ø Flange

+5/-10% ( V) Temp.

A

( W/cm 2 ) (mm)

1’’1/2

BSPP

2’’

BSPP

2’’1/2

BSPP

M77 x 200

DN80

3’’

DN100

4’’

DN125

5’’

5,1

7,7

9,75

30,75

5,1

7,7

9,75

30,75

2,15

3,15

4

12,7

3,25

4,9

6,2

19,6

1,65

2,5

3,15

10

2,15

3,15

4

12,7

0,5

0,9

1,1

3,45

0,75

1,15

1,45

4,6

230

230

230

230

230

230

230

230

230

230

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

T4

T6

T6

T6

T4

T6

T6

T6

T4

T6

T4

T3

T6

T6

T4

T4

T6

T6

T4

T4

T6

T6

T4

T4

T4

T6

T4

T3

T4

T6

T4

T3

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

400

400

400

400

500

500

500

500

650

650

650

650

650

650

650

650

650

650

650

650

950

950

950

950

950

950

950

950

950

950

950

950

Website : http://www.vulcanic.com

JT09 IP 54 (option IP 66) Aluminium (available in cast-iron)

II 2 G Ex d IIC T

(1,2,3... see the table)

-20°C up to 40°C

(

Other on request)

95% Max

Stainless steel - scoured and passivated - welded

Stainless steel 316L

- scoured and passivated

0/70°C - Single pole double-throw contacts - 10A / 230V

50/300°C - Single pole double-throw contacts - 16A / 230V

NH B

Pins ØExt Max

Fluid

(mm) (mm) Ø (mm) (mm)

P/N.

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

10,2

10,2

10,2

10,2

10,2

10,2

10,2

10,2

8

8

8

8

10,2

10,2

10,2

10,2

42

42

42

42

42

42

42

42

52

52

52

52

78

78

78

78

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Water

Oil

Oil

Oil

Water

2012-50

2012-51

2012-52

2012-53

2012-55

2012-56

2012-57

2012-58

2012-40

2012-41

2012-42

2012-43

2012-44

2012-45

2012-46

2012-47

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

10,2

10,2

10,2

10,2

10,2

10,2

10,2

10,2

78

78

78

78

Oil

Oil

Oil

Water

2012-60

2012-61

2012-62

2012-63

78

78

Oil

Flange 2016-10 Flange 2017-10

Oil

DN80 2016-11 Ø 3’’ 2017-11

78 Oil PN16 FS

2016-12

150lbs RF

2017-12

78 Water EN1092-1

2016-13

Standard B16.5

2017-13

100

100

100

100

100

100

100

100

16

16

16

16

102

102

Oil

2016-15 2017-15

Oil

DN100 2016-16 Ø 4’’ 2017-16

102 Oil PN16 FS

2016-17

150lbs RF

2017-17

102 Water EN1092-1

2016-18

Standard B16.5

2017-18

100

100

100

100

100

100

100

100

16

16

16

16

122

122

Oil

2016-20 2017-20

Oil

DN125 2016-21 Ø 5’’ 2017-21

122 Oil PN16 FS

2016-22

150lbs RF

2017-22

122 Water EN1092-1

2016-23

Standard B16.5

2017-23

EC type examination certificate :

LCIE 03 ATEX 6283X

E-mail : [email protected]

ATEX IMMERSION HEATERS

1’’1/2 BSPP, M77x200, 2’’1/2 BSPP SCREW PLUG AND DN 80 FLANGE II 2 G Ex d IIC

WITH REMOVABLE MONOTUBES TO HEAT OIL UP TO 65°C

Screw plug Ø

Pocket for temperature sensor

Screw plug

With junction box JT09

With control thermostat

With safety cut out

B

= Offset

NC

= Non heating length

B

NH

Flange Ø

T = A-30

A -2+0%

Pocket for temperature sensor

Flange

With junction box JT09

With control thermostat

With safety cut out

B

= Offset

NC

= Non heating length

B

NH

T = A-30

A -2+0%

Removable monotubes Ø16 mm mounted in thermowells Ø19 mm

Welded thermowells

Flange or screw plug

Junction box

Marking

Room temperature

Relative humidity

Screw plug or flange material

Removable monotubes mounted in pockets

Control thermostat

Safety cut out (manual reset)

JT09 IP 54 (option IP66) Aluminium (available in cast-iron)

II 2 G Ex d IIC T6

-20°C up to 40°C

(

Other on request)

95% Max stainless steel - scoured and passivated - welded

316L

- scoured and passivated

0/70°C - Single pole double-throw contacts - 10A / 230V

50/300°C - Single pole double-throw contacts - 16A / 230V

Qty

6 monotubes

6 monotubes

Ø Screw plug Power

(kW)

Voltage Marking Load

Ø Flange

+5/-10% (V) Temp.

A

( W/cm

2

) (mm)

2’’1/2

BSPP

M77 x 200

DN80

3’’

DN100

4’’

DN125

5’

5

6

9

5

6

9

2

3

4

5

6

2

3

4

5

6

2

3

4

5

6

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

650

950

1200

1450

1850

650

950

1200

1450

1850

800

1220

1770

650

950

1200

1450

1850

800

1220

1770

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

100 100

NH B ØExt Max Fluid

(mm) (mm) (mm)

P/N.

72

72

72

72

72

72

72

72

72

72

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

3002-34

3002-35

3002-36

3002-37

3002-38

3002-40

3002-41

3002-42

3002-43

3002-44

72

72

72

72

72

102

102

102

Oil

Flange 3002-46 Flange 3003-46

Oil

DN80 3002-47 Ø 3’’ 3003-47

Oil PN16 FS

3002-48

150lbs RF

3003-48

Oil EN1092-1

3002-49

Standard B16.5

3003-49

Oil

3002-50 3003-50

Oil

DN100 3002-52 Ø 4’’ 3003-52

Oil PN16 FS

3002-53

150lbs RF

3003-53

Oil EN1092-1

3002-54

Standard B16.5

3003-54

122

122

122

Oil

DN125 3002-56 Ø 5’’ 3003-56

Oil PN16 FS

3002-57

150lbs RF

3003-57

Oil EN1092-1

3002-58

Standard B16.5

3003-58

EC type examination certificate :

LCIE 03 ATEX 6283X

Website : http://www.vulcanic.com

E-mail : [email protected]

51

ATEX IMMERSION HEATERS

SCREW PLUG 1’’1/2 BSPP, M77x200, 2’’1/2 BSPP AND FLANGE ND80, ND100, ND125 II 2 G Ex de IIC

TO HEAT OIL OR AQUEOUS LIQUIDS UP TO 65°C

Screw plug Ø

Pocket for temperature sensor

Screw plug

With jonction box G02.2

With control thermostat

With safety cut out

B

NH

T

A -2+0%

Flange Ø

Pocket for temperature sensor

Flange

With jonction box G02.2

With control thermostat

With safety cut out

B

= Offset

NC

= Non heating length

B

NH

T

A -2+0%

52

Qty

3 pins

6 pins

6 pins

6 pins

6 pins

6 pins

6 pins

Jonction box

Marking

Room temperature

Relative humidity

Screw plug or flange material

Heating elements

Control thermostat

Safety cut out (manual reset)

Ø Screw plug Power

(kW)

Voltage Marking.

Load

Ø Flange

+5/-10% (V) Temp.

A

( W/cm 2 ) (mm)

1’’1/2

BSPP

2’’

BSPP

2’’1/2

BSPP

M77 x 200

DN80

3’’

DN100

4’’

DN125

5’’

5,1

7,7

9,75

30,75

5,1

7,7

9,75

30,75

2,15

3,15

4

12,7

3,25

4,9

6,2

19,6

1,65

2,5

3,15

10

2,15

3,15

4

12,7

0,5

0,9

1,1

3,45

0,75

1,15

1,45

4,6

230

230

230

230

230

230

230

230

230

230

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

T4

T6

T6

T6

T4

T6

T6

T6

T4

T6

T4

T3

T6

T6

T4

T4

T6

T6

T4

T4

T6

T6

T4

T4

T4

T6

T4

T3

T4

T6

T4

T3

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

1

1,5

1,9

6

650

650

650

650

950

950

950

950

650

650

650

650

650

650

650

650

400

400

400

400

500

500

500

500

950

950

950

950

950

950

950

950

Website : http://www.vulcanic.com

G02.2 IP 66 Cast-iron

II 2 G Ex de IIC T

(1,2,3... see the table)

-20°C up to 40°C

(

Others on request)

95% Max

Stainless steel - scoured and passivated - welded

Stainless steel 316L

- scoured and passivated

0/70°C - Single pole double-throw contacts - 10A / 230V

50/300°C - Single pole double-throw contacts - 16A / 230V

NH B

Pins ØExt Max

(mm) (mm) Ø (mm) (mm)

Fluid P/N.

100 100 10,2

100 100 10,2

100

100

100

100

100

100

100

100

100

100

100

100

100 100

100 100

100

100

100

100

10,2

10,2

100 100 10,2

100 100 10,2

10,2

10,2

8

8

8

8

100 100 10,2

100 100 10,2

10,2

10,2

100 100 10,2

100 100 10,2

100

100

100

100

10,2

10,2

52

52

52

42

42

42

42

42

42

42

42

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

52 Water

2012-70

2012-71

2012-72

2012-73

2012-74

2012-75

2012-76

2012-77

2012-80

2012-81

2012-82

2012-83

2012-85

2012-86

2012-87

2012-88

78

78

78

Oil

Oil

Oil

78 Water

78

78

78

Oil

Oil

Oil

78 Water

2012-90

2012-91

2012-92

2012-93

78 Oil

Flange 2016-30 Flange 2017-30

78

78

Oil

DN80 2016-31 Ø 3’’ 2017-31

Oil PN16 FS

2016-32

150lbs RF

2017-32

78 Water EN1092-1

2016-33

Standard B16.5

2017-33

100 100 10,2

100 100 10,2

100 100 10,2

100 100 10,2

100 100 16

100 100 16

100 100 16

100 100 16

102 Oil

2016-40 2017-40

102

102

Oil

DN100 2016-41 Ø 4’’ 2017-41

Oil PN16 FS

2016-42

150lbs RF

2017-42

102 Water EN1092-1

2016-43

Standard B16.5

2017-43

100 100 16

100 100 16

100 100 16

100 100 16

122 Oil

2016-50 2017-50

122

122

Oil

DN125 2016-51 Ø 5’’ 2017-51

Oil PN16 FS

2016-52

150lbs RF

2017-52

122 Water EN1092-1

2016-53

Standard B16.5

2017-53

EC type examination certificate :

IBExU 07 ATEX 1164X

E-mail : [email protected]

ATEX IMMERSION HEATERS

1’’1/2 BSPP, M77x200, 2’’1/2 BSPP SCREW PLUG AND DN 80, DN100, DN125 FLANGE II 2 G Ex de IIC

WITH REMOVABLE MONOTUBES TO HEAT OIL UP TO 65°C

Screw plug Ø

Screw plug Pocket for temperature sensor

With junction box G02.2

With control thermostat

With safety cut out

NH

B

T = A-30

A -2+0%

Flange Ø

Flange

Pocket for temperature sensor

With junction box G02.2

With control thermostat

With safety cut out

NH

B

= Offset

NC

= Non heating length

B

T = A-30

A -2+0%

Removable monotubes

Ø16 mm mounted in pockets Ø19 mm

Welded pockets

Flange or screw plug

Junction box

Marking

Room temperature

Relative humidity

Screw plug or flange material  

Removable monotubes mounted in pockets

Control thermostat

Safety cut out (manual reset)

Qty Ø screw plug Power

(kW)

Voltage Marking.

Load

Ø flange

+5/-10% ( V)

A

Marquage ( W/cm 2 ) (mm)

6 monotubes

2’’1/2

BSPP

M77 x 200

2

3

4

5

6

2

3

4

5

6

400

400

400

400

400

400

400

400

400

400

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

1

1

1

1

1

1

1

1

1

1

650

950

1200

1450

1850

650

950

1200

1450

1850

6 monotubes

DN80

3’’

DN100

4’’

DN125

5’

5

6

9

5

6

9

2

3

4

5

6

400

400

400

400

400

400

400

400

400

400

400

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

1

1

1

1

1

1

1

1

1

1

1

650

950

1200

1450

1850

800

1220

1770

800

1220

1770

G02.2 IP 66 Cast-iron

II 2 G Ex de IIC T

(1,2,3... see the table)

-20°C up to 40°C

(

Others on request)

95% Max

Stainless steel - scoured and passivated - welded

Stainless steel 316L

- scoured and passivated

0/70°C - Single pole double-throw contacts - 10A / 230V

50/300°C - Single pole double-throw contacts - 16A / 230V

NH B ØExt Max Liquid

(mm) (mm) (mm)

100

100

100

100

100

100

100 100

100 100

100 100

100

100

100 100

100 100

100 100

100

100 100

100 100

100

100

100

100

100

100

100

100 100

100 100

100 100

100 100

100 100

P/N.

72

72

72

72

72

72

72

72

72

72

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

3002-54

3002-55

3002-56

3002-57

3002-58

3002-60

3002-61

3002-62

3002-63

3002-64

72

72

72

72

72

102

102

102

Oil

3002-66 3003-66

Oil

Flange 3002-67 Flange 3003-67

Oil

DN80 3002-68 Ø 3’’ 3003-68

Oil PN16 FS

3002-69

150lbs RF

3003-69

Oil EN1092-1

3002-70

Standard B16.5

3003-70

Oil

DN100 3002-72 Ø 4’’ 3003-72

Oil PN16 FS

3002-73

150lbs RF

3003-73

Oil EN1092-1

3002-74

Standard B16.5

3003-74

122

122

122

Oil

DN125 3002-76 Ø 5’’ 3003-76

Oil PN16 FS

3002-77

150lbs RF

3003-77

Oil EN1092-1

3002-78

Standard B16.5

3003-78

EC type examination certificate :

IBExU 07 ATEX 1164X

Website : http://www.vulcanic.com

E-mail : [email protected]

53

ATEX IMMERSION HEATERS

SPECIFICATIONS: DN150 (6’’) UP TO DN500 (20’’)

FLANGE DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’

Type 2010

JONCTION BOX

Protection modes

Ex

Cast iron

Aluminium

Steel

Stainless steel

TERMINALS

Heating elements

Pins

Pins

Ø10,2 mm

Ø16 mm

Monotubes Ø16 mm

Sealing

Coupling

OFFSET B

B = 250

(mm)

B = 450

(mm)

d e de

M5

M6

Wire

WP+160

d e de

M5

M6

Wire

WP+160

3P (Delta or star)

d e de

M5

M6

WIire

WP+160

Only ND500

Horizontal immersion heater - Temperature class

T6 up to T3

Horizontal immersion heater - Temperature class

T1 à T2

In the case of an immersion heater has vertical or inclined mounting, contact us.

FLANGE

Material Carbon steel - Stainless steel 304L - 316L - 316Ti

anti-condensation heater (

Option)

Ex cable gland

for power cables and for safety and regulation systems.

Flange: EN 1092-1

NP bar

DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

NP10 to NP63

Flange: ASME B16.5 ND

Class lbs

6’’ 8’’ 10’’ 12’’ 14’’

150 - 300 - 400 - 600

16’’ 18’’ 20’’

End flange facings Flate face - Raised face

Male face - Female face - Groove face

HEATING ELEMENTS

Qantity

Pins Ø10,2 mm

DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

15 27 45 66 78 102 165 174

Pins Ø16 mm

Monotubes Ø16 mm

9

18

Ø Max of the bundle (mm) 151

18

36

197

27

54

245

39

78

290

51

102

317

57

114

362

90

180

416

99

198

460

Material DN 150 to 500

Z2 316L/DIN 1.4404

Z6 321/DIN 1.4541

Incoloy 800/DIN 1.4876

Incoloy 825/DIN 2.4858

Steel

904L/DIN 1.4539

Treatment

Pins 10,2

X

X

Pins 16

X

X

X

X

X

Monotubes 16

X

X

X X

X

Without - scoured

- scoured and passivated

- Electro polished

Dimensions (mm)

Tolerance on A length Max = A + B

A Min

NC Min

Specific load Max - W/Cm

2

DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500

-2% +0 with mini -10

3200mm (Pins Ø10,2 - Ø16) - 2500mm (Monotubes Ø16)

450

150

550

150

650

150

(Other leght contact us)

750 900 1000 1150 1250

150 200 200

Depending on customers application

250 250

Welded joint

Pocket

Voltage Max

SAFETY DEVICES

Fluid Class

Liquid T1 or T2

Liquid

Gas

T3 to T6

T1 to T6

500 V (Pins Ø10,2 and monotubes Ø16) - 750 V (Pins Ø16)

Probe

Thermocouple

Thermocouple

Fuse probe

Thermocouple

Thermocouple

Thermostat 50/300°C

Thermostat 50/300°C

Thermocouple

Assembly

mounted in a pocket welded on heating element mounted in a pocket mounted in a pocket welded on heating element mounted in a pocket welded on heating element welded on heating element

54

Website : http://www.vulcanic.com

Ø Bundle Max

E-mail : [email protected]

Welded probe heating element

Pins Monotubes or

ATEX IMMERSION HEATERS

DN 150 UP TO DN 500 FLANGE TO HEAT OIL UP TO 65°C II 2 G Ex de IIC

P/N

2010-xx with pins

P/N

2019-xx with removable monotubes

Junction box Ex de with control thermostat and safety cut out

Flange Ø

2 pockets for safety and temperature control

NH

B

= Offset

NH

= Non heating length

T = A-50

A +-2%

B

Flange DN150 up to DN500

NP16 RF (EN1092-1)

Flange DN6’’ to DN20’’

150lbs RF (Standard B16.5)

Welded

Pockets

Ø19 mm

Removable monotubes

Ø16 mm

Marking

Room temperature - Relative humidity (Hr)

Flange

Pins Ø16 or monotubes mounted in pockets Ø19

Control thermostat

Safety cut out (manual reset)

II 2 G Ex de IIC T

(1,2,3... see table)

-20°C up to 40°C

(other on request) -

Hr = 95% Max

Stainless steel - scoured and passivated - welded

Stainless steel 316L

- scoured and passivated

0/70°C - Single pole double-throw contacts - 10A / 230V

50/300°C - Single pole double-throw contacts - 16A / 230V

Pins

9

18

27

39

51

57

99

Removable monotubes

18

36

54

78

102

114

198

Liquid Power

(kW)

Voltage Marking Load

+5/-10% ( V) ( W/cm 2 )

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

Oil

10

15

20

31

39

48

55

83

106

130

105

136

166

38

57

74

90

19

25

38

49

60

118

152

186

258

317

190

245

299

416

510

6,5

10

13

19

24,5

30

89

134

171

208

170

219

268

62

93

118

144

31

41

61

79

96

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

T6

Website : http://www.vulcanic.com

A

(mm)

NH B ØExt Max Ø flange P/N.

Ø flange P/N.

(mm) (mm) (mm)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1

1

750

1050

1350

1950

2450

2950

1050

1350

1950

2450

2950

1350

1950

2450

2950

1350

1950

2450

2950

1950

2450

2950

1950

2450

2950

2450

2950

750

1050

1350

1950

2450

2950

1050

1350

1950

2450

2950

1350

1950

2450

2950

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

200

200

200

200

200

200

250

250

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

250

151

151

2010-05

2010-06

151

2010-07

151 DN150

2010-08

151

151

2010-09

2010-10

197

197

197 DN200

2010-13

197

197

2010-11

2010-12

2010-14

2010-15

245

2010-16

245 DN250

2010-17

245

245

2010-18

2010-19

290

290 DN300

2010-21

290

290

317

362

197

197

197

197

197

245

2019-12

245 DN250

2019-13

245

245

DN200

2010-20

2010-22

2010-23

317

2010-24

317 DN350

2010-25

2010-26

362

2010-27

362 DN400

2010-28

2010-29

460 DN500

2010-30

460

2010-31

151

151

151 DN150

2019-03

151

151

151

2019-01

2019-02

2019-04

2019-05

2019-06

2019-07

2019-08

2019-09

2019-10

2019-11

2019-14

2019-15

6’’

2010-55

2010-56

2010-57

2010-58

2010-59

2010-60

2010-61

2010-62

8’’

2010-63

2010-64

2010-65

2010-66

10’’

2010-67

2010-68

2010-69

2010-70

12’’

2010-71

2010-72

2010-73

2010-74

14’’

2010-75

2010-76

2010-77

16’’

2010-78

2010-79

20’’

2010-80

2010-81

2019-51

2019-52

6’’

2019-53

2019-54

2019-55

2019-56

2019-57

2019-58

8’’

2019-59

2019-60

2019-61

2019-62

10’’

2019-63

2019-64

2019-65

1350

1950

2450

2950

1950

2450

2950

150

150

150

150

200

200

200

250

250

250

250

250

250

250

1950 200 250

2450 200 250

2950 200 250

290

290

290

2019-16

290 DN300

2019-17

2019-18

2019-19

317

2019-20

317 DN350

2019-21

317

2019-22

362

362

362

DN400

2019-23

2019-24

2019-25

2019-66

12’’

2019-67

2019-68

2019-69

14’’

2019-70

2019-71

2019-72

2019-73

16’’

2019-74

2019-75

2450

2950

250

250

250

250

460

460

DN500

2019-28

2019-29

20’’

2019-76

2019-77

EC type examination certificate:

IBExU 07 ATEX 1165X

and

IBExU 07 ATEX 1166X

E-mail : [email protected]

55

ACCESSORIES FOR FLANGE IMMERSION HEATERS

ACCESSORIES FOR SCREW PLUG AND FLANGE IMMERSION HEATERS

Wave stop LID

Avoid the distortion due to the welding assembly

Screw the wave stop LID before welding

Ø

Thread

P/N.

Description

9639-00

Carbon steel

M45

lid

x200 9639-01

304L lid

Ø

Thread

9640-00

Carbon steel

M77

lid

x200 9640-01

316L lid

Welding

P/N.

SPANNER WIDTH

Description

M77

2’’1/2

4510-99 96

Pipe wrench

1’’1/2 - 2’’ 4509-99 62

Pipe

M45

wrench

M77

2’’1/2

4511-99 96

Pipe wrench

1’’1/2 - 2’’ 4512-99 62

openend

M45

spanner

Only for screw plug without junction box

Mounting on welding sleeve Mounting with reduction sleeve Mounting on flange threaded

Allows to transform a screw plug heater

M77 in flange immersion heater

Ø thread

Ø2

Ø thread

JUNCTION BOX

CONTROL THERMOSTAT

CABLE GLAND

SEE ON PAGES 41-42-43

Copper connections clips

52732-01

3 heating elements

52732-02

6 heating elements

52732-03

9 heating elements

Ø8 mm with threaded terminals M4

52732-10

3 heating elements

52732-11

6 heating elements

52732-12

9 heating elements

Ø10,2 mm with threaded terminals M5

52732-23

3 heating elements

52732-26

6 heating elements

Ø16 mm with threaded terminals M6

Each set contains right-angled connection clips for cross patern circuits in single or triple phases with delta, star or paralell coupling according the instruction manual supplied with the immersion heater.

GASKET

Ø

Thread

P/N.

Description

1/4’’ 51931-10

Set of 10

BSPP

Metalo

Plastic gasket

52073-01

1 Copper gasket

1’’1/2

BSPP 51935-10

Set 10

Metalo plastic gasket

52074-01

1 Copper gasket

2’’

BSPP 51937-10

Set of 10

Klingersil gasket

2’’1/2 51939-10

Set of 10

BSPP

Klingersil gasket

M45 x200

51934-10

Set of 10

Klingersil gasket

51954-10

Set of 10

Metalo plastic gasket

M77 x200

51938-10

Set of 10

Klingersil gasket

51958-10

Set of 10

Metalo plastic gasket

56

Website : http://www.vulcanic.com

Ø1

Ø1

REDUCTION SLEEVE THREADED

P/N.

Material Ø2

1’’1/2 52078-01

Copper brass

2’’

BSPP BSPP

M45 x200

Ø1 x200

4527-01

4527-08

Carbon steel

Stainless steel

REDUCTION FLANGE THREADED

Ø1 DN

M77 x200

Transform a screw plug in flange imm. heater 

P/N.

2081-87

Description

2081-89

Flange NP16 FS

DN80

Carbon steel A37

M77

2081-88

Flange NP16 FS

DN80

316L

Flange NP16 FS

316L

DN

DN100

Ø

WELDING SLEEVE

P/N.

Description

Thread

52079-01

Sleeve

304L

1’’1/2 52080-01

Sleeve

BSPP

316L

52081-01

Sleeve

Carbon steel

M45 x200

9623-01

Sleeve

Carbon steel

9623-03

Sleeve

304L

9624-01

Sleeve

Carbon steel

M77 9624-03

Sleeve

x200

304L

9624-04

Sleeve

316L

E-mail : [email protected]

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

REMOVABLE IMMERSION HEATERS

liquid liquid level level

SELECTING YOUR REMOVABLE IMMERSION HEATER

Min liquid level

Min liquid level

Removable immersion heaters are the best way to heat up liquids in open containers.

The application of an immersion heater determines its shape and dimensions.

Therefore, it is necessary to know the properties of the liquid to be heated, the volume of the tank, the time required for the rise in temperature, and the minimum depth of liquid in the tank. On the basis of this information your Vulcanic expert will be able to select you the right immersion heater.

The diagrams opposite, show a selection of VULCANIC products range and shapes.

Min liquid

Junction box fixed on the top of tank

Single or double elements

Min

Double or triple elements

Min level

Min liquid level liquid level

Junction box fixed to the tank edge

Min liquid level liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Large variation in liquid level

Min

Min liquid level

Min

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min liquid level

Min

Min

Min liquid

Min liquid liquid level liquid level level level

CARBON STEEL WITH ALUMINIUM COATING

For Oil (2 W/cm 2 ), water and alkaline baths.

Consists of a ceramic core element in an aluminium plated steel tube, with IP 55

IK5 junction box in fiberglass reinforced polyamide and cable gland Iso 20 bis.

Ø107

Ø50

P/N.

5005-01

5005-07

5005-02

5005-08

5005-03

5005-09

Power.

Min liquid level

+5 -10%

1000 W

2000 W

2000 W

3000 W

Min liquid level

Voltage

230V mono

230V mono.

230V mono

230V mono

Specific load Ht

(W/cm

2

4

2

4

2 )

450

450

700

700

Min liquid

Lc Weight

(mm) (mm)

350

350

600

550

(kg))

2

2

3

3

Min liquid

5005 and 5150 :

• Stainless steel fixing bracket for horizontal tank edge fitting.

P/N. 5090-01

(weight 0,04 Kg)

60

Ø7

3000 W 230V mono

4000 W 230V Tri

2

4

900 750 3,5

900 700 3,5

50

85

Min

Min liquid

Min

Min liquid

Min

For water and very dilute acids.

liquid level level level

STAINLESS STEEL 304L/DIN 1.4306

Ø107

P/N.

5150-01

liquid

5150-04

stainless steel tube with IP 55 IK5 junction box in fiberglass reinforced polyamide 6/6 and cable gland ISO 20 bis.

Ø64

5150-02

5150-05

5150-03

5150-06

Min liquid level

Power.

+5 -10%

Voltage Specific load Ht Lc Weight

(W/cm 2 ) (mm) (mm) (kg))

1000 W 230V mono

2000 W 230V mono

2

4

450

450

350

350

2

2

2000 W 230V mono

3000 W 230V mono

3000 W 230V mono

4000 W 230V Tri

2

4

2

4

700 600

700 500

3

3

900 750 3,5

900 600 3,5

• Stainless steel fixing bracket for horizontal tank edge fitting.

P/N.5145-01

(weight 0,04 Kg)

70

85

Ø7

78

100

Min

Min liquid

Min

Min liquid

TITANIUM level

For chrome baths.

Min

Min liquid

Consists of a ceramic core element in a box. Connection by cable, length approx.1,5 m.

Ø 95

Ø50

P/N.

5126-01

5126-04

5126-02

5126-05

5126-03

5126-06

5126-07

level

Power.

+5 -10%

Voltage

1000 W 230V mono

Min liquid level

2000 W 230V mono level

2000 W 230V mono

3000 W 230V mono

Specific load Ht Lc Weight

(W/cm 2 ) (mm) (mm) (kg)

1,8

3,6

1,8

3,6

450

450

700

700

350

350

600

550

2,2

2,2

2,9

2,9

3000 W 230V mono

4000 W 230V Tri

4000 W 400V Tri

1,8

3,6

3,6

900

900

900

750

700

700

3,6

3,6

3,6

Accessories for types

5126-5019 :

• Stainless steel fixingbracket

P/N. 9652-01

(weight 0,135 kg)

120

78

15

0

10

84

Website : http://www.vulcanic.com

E-mail : [email protected]

57

REMOVABLE IMMERSION HEATERS

QUARTZ

Ø 24

For laboratory acid baths

Consists of a small-diameter ceramic core element in a quartz tube with acid-resistant rubber box.

Connection by cable, length approx. 1,5 m

P/N.

5019-04

Power.

+5 -10%

Voltage Specific load

300 W 230V mono

(W/cm 2 ) (mm) (mm) (kg)

3

Ht

250

Lc Weight

150 0,4

Ø 24

SCOURED AND PASSIVATED STAINLESS STEEL 316L / Din 1.4404

For oil use 2 W/cm 2 maxi, water and aqueous solutions

Consists of a sheathed tube wound into a vertical coil, with bakelite handle and gland Iso 20.

Ø 65

Ø 40

P/N.

Power Voltage Specific load Ht

+5 -10%

4536-01

500 W 230V mono

Lc Weight

(W/cm 2 ) (mm) (mm) (kg))

2 265 60 0,9

2 665 60 1,2

4536-05

500 W 230V mono

4536-02

1000 W 230V mono

4536-10

1000 W 230V mono

4536-13

1000 W 230V mono

2

4

400

415

140

60

1,2

1

4 715 60 1,2

4536-06

1000 W 230V mono

4536-03

1500 W 230V mono

2

2

900

550

140

190

1,6

1,6

P/N.

Power Voltage Specific load Ht

+5 -10%

4536-07

1500 W 230V mono

Lc Weight

(W/cm 2 ) (mm) (mm) (kg))

2 1150 190 2

4 550 140 1,3

4536-11

2000 W 230V mono

4536-04

2000 W 230V mono

4536-14

2000 W 230V mono

4536-08

2000 W 230V mono

2

4

700

950

250

140

1,9

1,6

4536-12

3000 W 230V mono

4536-15

3000 W 230V mono

2

4

4

1000 250

700 190

1200 190

2,2

1,7

2

SCOURED AND PASSIVATED STAINLESS STEEL 316L / Din 1.4404

For oil (2 W/cm 2 ), water and aqueous solutions

P/N.

Power Voltage Load Ht

+5 -10%

4544-01

500 W 230V mono 2

Lc Weight

(W/cm 2 ) (mm) (mm) (kg)

220 120 0,9

P/N.

Power Voltage Load Ht

+5 -10% (W/cm 2 ) (mm) (mm) (kg)

4544-07

1500 W 230V mono 2

Lc Weight

1020 210 2

Consists of a sheathed tube wound

4544-05

500 W 230V mono 2

4544-11

2000 W 230V mono 4 into a horizontal coil, with bakelite

620 120 1,2 470 170 1,3

4544-02

1000 W 230V mono 2

4544-04

2000 W 230V mono 2 handle and gland Iso 20.

320 170 1,2 520 230 1,9

4544-10

1000 W 230V mono 4

4544-14

2000 W 230V mono 4

To order a model with integral probe

370 120 1 870 170 1,6

4544-13

1000 W 230V mono 4

4544-08

2000 W 230V mono 2 and temperature controllers, replace

670 120 1,2 820 230 2,2

4544-06

1000 W 230V mono 2 820 170 1,6

4544-12

3000 W 230V mono 4 570 210 1,7

‘4544’ with ‘4548’.

4544-03

1500 W 230V mono 2

4544-15

3000 W 230V mono 4 420 210 1,6 1070 210 2

58

Ø 40

Model with temperature sensor

270

Junction box

Accessories :

Stainless steel fixing bracket for horizontal tank

and digital control thermostat.

edge fitting (weight 0,07 kg).

P/N. 5144-01

Visserie Ø6 en nylon 46 30

Ø7

To order a model with temperature

15 mini sensor and integrated digital controller thermostat,

replace ‘4544’ with ‘4548’

F

Pocket for temperature sensor

58

30

Ø Lc

Nylon screw Ø6

15 mini

NICKEL-PLATED COPPER

For water and laboratory aqueous solutions

Consists of a sheathed tube wound into a vertical coil, with premould polyamid handle, hook to attach to container edge and connecting cable, length 1m.

Ø 28

Ø 41

P/N.

Power

+5 -10%

4536-16

600 W

4536-17

1000 W

Voltage Load Ht Lc Weight

(W/cm

2

) (mm) (mm) (kg))

230V mono 6

230V mono 6

150

190

55

90

0,185

0,230

Different electrical output .

REMOVABLE IMMERSION HEATERS FOR LARGE HEIGHTS

Immersion heater designed to heat liquids in tall open containers.

Special features of these immersion heaters are the method of fixing the heating elements and the rising tube.

The heating elements are welded into a sealed box. The electric cables between the elements and the connecting box are protected by a large diameter rising tube.

Powers available :

- 3 kW up to 13,5 kW : for fuel

- 3 kW up to 30 kW : for water

- 18 kW up to 40 kW : for circulating water.

Gland Iso 25 up to 18kW.

Gland Iso 40 up to 36kW.

Ø 34

100

135

Elbowed tube.

200 std

100

58

Cable

Straight tube.

Crook-shaped tube.

Min liquid level in bath

A

160

200

Cross bar following dimension A.

DRUM HEATERS

HEATING BELTS FOR DRUMS

Leakproof models allowing the heating of viscous products in drums, such as wax, grease, pomade, gelatin, organic acids, tar, asphalt, coal-tar... Light, easy to install, robust, these heating belts avoid all carbonization of the product because of its large surface (load

1w/cm 2 ). To be installed on the bottom. Male and female plugs supplied. Voltage : 230V 1P. Height 120mm. For drums 50 to 500 litres up to 200°CSupply voltage : 230 VAC. 1P

On request : Supply voltage 110 VAC, Other thermostat -5 to 40 °C

FLEXIBLE HEATING BELTS FOR DRUMS

Flexible models with high mechanical strength fitted with an adjustable thermostat 20/120°C. Designed to heat drums from 25 to 200 litres according to the model, these belts consist of a heating element embedded in a flexible silicone panel. Power supply cable length : 2m.

Voltage : 230V 1P. Electrical box : 115 x 70 x 60 - Protection class : IP 43

Option: Thermostat range 0 /+ 200°C, controls the temperature of the product to be heated.

P/N.

without

P/N.

with Power.

Ø Range Weight

Thermostat Thermostat +5 -10% (mm)

7507-01 7507-02

2500 W 570-615

(kg)

6,3

7507-15

7507-13

7507-16

7507-14

1000 W

1000 W

350-370

370-395

4,2

4,4

7507-11

7507-09

7507-07

7507-05

7507-12

7507-10

7507-08

7507-06

1250 W

1250 W

1500 W

1750 W

395-420

420-445

445-490

490-530

4,8

5,1

5,4

6,0

7507-03

7507-17

7507-19

7507-04

7507-18

7507-20

2000 W

2500 W

2500 W

530-570

610-650

650-710

6,4

7,3

7,8

P/N.

Ø range Height Capacity Power.

Weight

(mm) (mm)

7531-01

577/605 125

(l) +5-10% (kg)

7531-02

463/490 125

7531-03

320/330 125

7531-04

275/285 125

7531-05

350/360 125

7531-10

577/605 180

7531-15

577/605 180

200 1000 W 2,2

120

55

25

800 W 2

500 W 1,5

300 W 2,2

60 600 W 1,5

200 1000 W 2,2

200 1500 W 2,2

Spare part :

Female connector

P/N. 9565-01

(weight 0,04 kg).

Control thermostat (IP 42 IK 7) : 7507-99.

DRUM HEATERS FOR PLASTIC DRUMS

The heaters are specifically designed to melt or reduce the viscosity of soap, fats, varnishes and oil based type of products.

This drum heater is stitched into an insulated jacket made from a water-resistant

Teflon/Polyester material, insulated with glass filament complete, with quick release buckles for ease of installation and removal. The heating elements are made of double insulated construction for safety. Each heater is fitted with a control thermostat (0/90°C).

Flexible tough rubber sheathed supply cable, length 3 m.

Supply voltage : 230 VAC. 1P

On request : Supply voltage 110 VAC,

Other thermostat -5 to 40 °C

P/N.

7535-05

7535-07

7535-08

7535-06

Circumference Height Capacity Power

(mm) (mm) (l) +5-10%

1020 400 25 200 W

1250

1650

1950

460

370

450

50

105

200

250 W

400 W

450 W

GAS BOTTLE HEATER

This gas bottle heater is designed with a flexible heating red face and an insulated blue face.

Temperature maintenance up to 55°C max, by compensating the bottle cooling down due to the gas expansion, and thus to avoid the pressure fall wich prevents gas from flowing out the bottle.

• 2 heating sections wich are regulated separately.

• Protection : IP54.

• Main supply length : 3000 mm.

CONTAINER HEATERS

The container heaters are designed to heat products stored in 1000 litre intermediate bulk containers. Two types of heaters are available.

The

7540-01/ 02

is a silicone mat heater for placement

below

the container liner before filling. An insulation jacket covering four sides and the lid is also available to aid warming up time.

Performance : - water temp. from 15°C to 70°C in 42 hours

(without insulated jacket)

- water temp. from 15°C to 70°C in 30 hours

(with insulated jacket)

The

7540-03/ 04

, an insulated nylon heater jacket, which covers all four sides and has an optional insulated lid.

Performance : - water temp. from 15°C to 55°C in 56 hours

(without insulated lid)

- water temp. from 15°C to 80°C in 56 hours

(with insulated lid)

On request (7540-03/04) : - supply voltage 110 VAC

- other thermostat -5 / + 40 °C

DRUM WRAPPING HEATERS

These wrapping heating systems are especially designed to heat drums, allow to liquefy products such as asphalt, grease, resin...

Composed of a metal base plate, protected by a high temperature coating with a diameter of 600 mm ,this heater especially designed for the 200 litre drums. The heated plate is equipped with a thermostat

0 / 150 ° C

Supply cable length = 2 m

Dimensions plate: Ø = 600mm H = 70mm

Overall dimensions L = 880mm s = 600 mm H = 105 mm

Website : http://www.vulcanic.com

REF.

7535-10

220 up to 260 1450

P/N.

Power.

Voltage Thermostat Jacket

+5-10% (V)

7540-01

2700 W 230

Insulated

0/90°C no

7540-02

2700 W 230

P/N.

Power.

Voltage Thermostat Jacket Lid

+5-10% (V)

7540-03

2x1000 W 240

Insulated

0/90°C yes no

7540-04

2x1000 W 240

P/N.

Ø

(mm)

Power

+5-10%

7535-55

900 W

Height

(mm)

0/90°C

0/90°C

Voltage

(V)

Voltage Power

(V)

230

+5-10%

400 W yes yes

Weight

(kg)

230 mono 20

E-mail : [email protected]

yes

Description base

59

FLUORATED IMMERSION HEATERS

CIRCULAR PTFE TANK BOTTOM HEATERS

Especially suited for frost protection and made of fluoropolymer, the circular heaters allows heating or maintenance of temperature of corrosive chemical baths in storage tanks.

The flexible heating element is fixed to a flexible circular support. This form allows insertion into a tank through a ‘manhole’.

Diam 200mm min.with models A to F

Diam 500mm .min with models G to K.

Circular PTFE heaters offer a simple, economical solution for heating liquids in storage tanks.

Made of Teflon

®

Load 1 W/cm 2 , max. temperature 90°C, without gland.

Important

: Types 26458 A to K are supplied without gland (90°C max.) ; other models can be operated up to 100°C when fitted with a sealing gland.

Other options on request : single phase or three phase voltage, intermediate powers and loads, cable entry via gland or flange. Teflon® -coated PT

100 probe or TC/J thermocouple positioned on the descending supply cable. Dimensions N and C are tailor made.

Natural convection of stored liquid

F

G

D

E

H

J

K

A

B

C

Model Ø Element Power Voltage

(mm) (kW)

600 1

(V)

230 mono

600

900

900

2

1

3

230 mono

230 mono

230 mono

1100

1100

1500

1500

1900

1900

1

6

12

230 mono

400 Tri

2 230 mono

9

3

400 Tri

230 mono

400 Tri

Manhole

Heating element

No Type

26495

26458

26497

26468

When ordering state

: PTFE immersion heater : Type :Model : - Frame in : PVDF or PP

Power (kW) : - Voltage (V) : - Dimension N (mm) : - Dimension C (mm): - Dimension H (mm) :

IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be clear of vapour.

Coating

FEP

PFA

FEP

PFA

Storage tank

Frame in

PVDF

PVDF

PP

PP

Polytetrafluoroethylene

(

PTFE

) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name:

Fluorinated ethylenepropylene

(

FEP

) and

perfluoroalkoxy polymer resin

(

PFA

). They retain the useful properties of PTFE.

Polypropylene

(

PP

) is a thermoplastic polymer.

CYLINDRICAL PTFE IMMERSION HEATERS

When ordering state :

PTFE immersion heater : Type :

Model : - Frame in : PVDF or PP

Power (kW) :

Dimension N (mm) :

- Voltage (V):

- Dimension C (mm): - Dimension X (mm)

Horizontal or vertical fitting.

IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be clear of vapor.

Dimensions N, C et X are made to roder

No Type

26477

26456

26487

26466

Horizontal fitting

Coating

FEP

PFA

FEP

PFA

Frame in

PVDF

PVDF

PP

PP

Vertical fitting

No Type Coating Frame in

26475

FEP 1 couche PVDF

26451

PFA 2 couches PVDF

26485

FEP 1 couche PP

26461

PFA 2 couches PP

Model Power

± 10%

A

B

1000 W

2000 W

Voltage

(V)

230 mono

230 mono

A ØD

(mm) (mm)

280

410

85

85

E

F

C

D

G

3000 W

4000 W

4500 W

6000 W

9000 W

230 mono

230 mono

400 Tri

400 Tri

400 Tri

H

12000 W 400 Tri

650

780

630

1140

1200

1395

85

85

120

85

120

120

TEFLON ® COATED PT100 PROBES

These probes mounted on a holder in PVDF are an essential accessory for the PTFE immersion heaters.

Designed to be mounted on the tank edge.They allow to measure the temperature of the heated fluid. Several models are available to fit on different tanks. Connection leads : 1m.

86

48

Horizontal fitting

Vertical fitting

IMPORTANT :

The heating area must be covered by at least 20 cm of liquid.

RIGID TEMPERATURE PROBES

Thermocouples or PT100 Teflon coated probes mounted on plonger with a sealing gland in PVDF or in PP.

Standard length 0,5 m available up to 5m.

Connection leads : 1m.

60

P/N.

31170-01

0,5

L

(m)

31170-02

1,0

31170-03

1,5

31170-04

2,0

Website : http://www.vulcanic.com

P/N.

Plonger material

31981-02

PVDF

31981-04

PVDF

31981-05

PVDF

31981-07

PP

31981-09

PP

31981-10

PP

Pt 100 ohms -

3 wires

TC/J

TC/K

Pt 100 ohms -

3 wires

TC/J

TC/K

Type of probe

E-mail : [email protected]

FLUORATED IMMERSION HEATERS

HORIZONTAL OR VERTICAL PTFE IMMERSION HEATERS

No Type

26477

26456

26487

26466

Horizontal fitting

Coating

FEP

PFA

FEP

PFA

Frame in

PVDF

PVDF

PP

PP

No Type

Vertical fitting

Coating Frame in

26475

FEP 1 couche PVDF

26451

PFA 2 couches PVDF

26485

FEP 1 couche

26461

PFA 2 couches

PP

PP

Model Power.

± 10%

A

1000 W

B

1000 W

C

2000 W

D

2000 W

E

3000 W

F

3000 W

G

4000 W

H

4000 W

J

4500 W

K

4500 W

L

6000 W

M

6000 W

N

9000 W

P

9000 W

R

12000 W

S

12000 W voltage

(V)

J K

(mm) (mm)

230 mono 240

230 mono 185

230 mono 295

250

305

315

230 mono 210

230 mono 385

230 mono 265

230 mono 405

230 mono 285

420

395

470

420

475

400 Tri

400 Tri

400 Tri

400 Tri

400 Tri

400 Tri

400 Tri

400 Tri

420

305

475

350

600

425

585

425

440

480

540

550

675

685

785

800

Dimensions

N, C

and

X

are made to order :

X

= height of immersion heater fixing arms on tank edge

< height of tank.

N

= Length of supply cable descending into tank.

This dimension must be large enough for the connector to be clear of vapour.

C

= Length of electric supply cable

.

Caution :

Frame size = (J + 100) x (K + 100))

The connector must be placed outside the tank and away from vapour

C

200

Cuve

When ordering state

:

PTFE immersion heater : Type : 26450/453/460/463/472/474/482 or 484

Model : - Frame in : PVDF or PP

Coating : FEP (1 coat) or PFA (2 coats)

Power (kW) : - Voltage (V):

Dimension N (mm) : - Dimension C (mm): - Dimension X (mm):

Application : horizontal or vertical.

C= length of supply cable

N

IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be clear of vapour.

For horizontal fitting, add feet : in PVDF ,

P/N. 26450-03

, in PP

P/N. 26450-53

.

Accessories

:

• Outdoor frame bracket in PVDF. P/N.

26450.01

, in PP P/N.

26450-51

• 4 feet, height 100 mm, in PVDF. P/N.

26450-03

, in PP P/N.

26450-53

Needed for horizontal fitting as tank bottom heater

N= length of non-heating descending cable feet

Dimensions

N, C

are made to order :

N

= Length of supply cable descending into tank.

This dimension must be large enough for the connector to be clear of vapour.

C

= Length of electric supply cable.

Protective grid in PP. Type 26452 +type code (A, B, C …)

• Teflon® -coated temperature probe Pt100, length 8 m. P/N.

26216-01

(see section “ Temperature probes”)

• Pt 100 temperature probe, fixing to immersion heater, length 1,5 m P/N.

26250-98

, length 3,5 m P/N.

26450-97

• TC J probe, fixing to immersion heater : length 1,5 m P/N.

26250-97

length 3,5 m P/N.

26450-95

Polytetrafluoroethylene

(

PTFE

) is a fluoropolymer. Other polymers with similar composition are know under the Teflon name:

Fluorinated ethylene-propylene

(

FEP

) and

perfluoroalkoxy polymer resin

(

PFA

). They retain the useful properties of PTFE.

Polypropylene

(

PP

) is a thermoplastic polymer.

Website : http://www.vulcanic.com

E-mail : [email protected]

61

FLUID CIRCULATION HEATERS

These appliances are used to heat circulating fluids such as water, fuel oil, as well as air or gases in general at up to 15 bar max.

They are fitted with a screw plug immersion heater and a safety thermostat.

Fluid circulation heaters can be connected hydraulically in series, which allows a very large heating power to be achieved.

Threaded outlet port

Wall mounting-brackets

Polyamide box

Carbon steel or AISI 304L/Din 1.4306 or

AISI 316L/Din 1.4404 stainless steel vessel

Screw plug immersion heater

(inside)

Threaded inlet port

ALL COMPONENTS FROM ONE SOURCE.

62

Electric control cabinet (p 130 to 131)

Sensor (p 114 to 122)

Valve

Compensating cable

Pressure gauge

Output Fluid

Outlet nozzle (p 65)

Flow monitor

Pump

Hose

Input fluid

Safety thermostat (p 107 to 110)

Fluid circulation heaters (p 63 to 67)

Circulating liquid heaters must be driven by a control system which is independent from the safety system and measures the fluid output temperature.

Website : http://www.vulcanic.com

E-mail : [email protected]

FLUID CIRCULATION HEATERS

DN 20 TO DN 40 LOW FLOW FLUID INLINE HEATERS

Appliances conform to DESP 97/23/CE article 3 § 3.

To heat air, water or oil in open or closed circuits, at a maximum pressure of 10 bar.

Vessel in stainless steel AISI 316L/Din 1.4044 with BSP threaded inlet/ outlet. With cartridge in stainless steel (AISI 321/Din 1.4541), fitted with type K thermocouple.

The heaters are to be installed in series on rigid pipework. No other fixing needed for connecting the heater to the pipework.

For fluid output temperatures > 60°C, thermal insulation is needed.

AVAILABLE IN 3 VERSIONS :

• Connection by leads, without temperature sensor

• With connection box and PT100 temperature sensor

• With connection box and TC/J temperature sensor

Output by cable, approx.

Output by cable

if safety device on element : Cable length 350mm + compensating connector

Pocket for probe, 6mm diam, measuring T° of vessel

Lt =

(L corps + D+15)

Connection box

Octagon 107x107

105

D

(B+15)

B

(D -15)

INLET

L

L vessel = (

L + 50)

Lt = (L vessel + B + 105)

Pocket for control probe,

3,5mm diam.

OUTLET

Models without connection box or temperature sensor

Max. output temperature

Models for gas

(air, nitrogen)

P/N.

10706-01

10706-02

Power

+5/-10%

500 W

1000 W

Voltage

(V)

230 1 p

230 1 p

Min.

output recommended mm of WC*

20 kg/h 60 kg/h 300 at 5 bar

40 kg/h

Max.

Pressure loss

120 kg/h 250 at 5 bar

350°C max

Models for softened or treated water

140°C max.

Models for oil

200°C max.

10706-03

10706-31

10706-32

10706-33

10706-41

10706-42

10706-43

2000 W

2000 W

3000 W

5500 W

500 W

1000 W

2000 W

230 1 p

230 1 p

230 1 P

400 3 P

230 1 P

230 1 P

230 1 P

80 kg/h

0,2 m 3 /h

1 m 3 /h

1,2 m 3 /h

240 kg/h 200 at 5 bar

1 m 3 /h

0,5 m 3 /h 2,5 m 3 /h

5 m 3 /h

300

300

300

0,2m 3 /h 0,8 m 3 /h 250 at 100°C**

Lt D L

(mm) (mm) (mm) (mm) Ø (mm)

770 245

1130 245

460

820

1720 245 1410

580

750

1050

730

55

55

55

135

0,6 m 3 /h 2,4 m 3 /h 300 at 100°C** 1130 135

460

630

930

530

930

5 m 3 /h 350 at 100°C** 1590 135 1390

H Vessel inside I/O BSPP Spare.

Weight

150 23,7

150 29,7

150 40,9

150 23,7

150 29,7

150 40,9

150 23,7

150 29,7

150 40,9 element No (kg)

1/2” 60301-00 1,3

3/4” 60302-00 2,7

1”1/4 60303-00 8,8

1/2” 4500226-00 1,2

3/4” 4500227-00 1,5

1”1/4 4500228-00 2,2

1/2” 60307-00 1,3

3/4” 60308-00 2,2

1”1/4 4500229-00 2,2

Accessories : TC/J temperature sensor, length 200mm with cable, length 2000mm

P/N. 31080-31

or Pt100 Ø 3,5 length 160mm P/N. 31042-31• and extension cable (see probes section).

Models with connection box and temperature sensor (Pt 100 in thermowell on outlet)

Max. output temperature

P/N.

Power

+5/-10%

10706-74

500 W

Voltage

(V)

230 1 P

Min.

output recommended mm of WC* (mm) (mm) (mm) (mm) Ø (mm)

20 kg/h

Max.

60 kg/h

Pressure loss Lt

300 at 5 bar 845

B L

230 460

H Vessel inside I/O BSPP Spare.

Weight

150 23,7 element No (kg)

1/2” 60301-01 1,3

Models for gas

10706-75

1000 W 230 1 P 40 kg/h 120 kg/h 250 at 5 bar 1205 230 820 150 29,7 3/4” 60302-01 2,7

(air, nitrogen)

10706-76

2000 W

350°C max

Models for softened

10706-54

2000 W

230 1 P 80 kg/h 240 kg/h 200 at 5 bar 1795 230 1410 150 40,9 1”1/4 60303-01 8,8

230 1 P 0,2 m 3 /h 1 m 3 /h 300 655 40 460 150 23,7 1/2” 4500226-01 1,2 or treated water

10706-55

3000 W

10706-56

5500 W

230 1 P

400 3 P

300

300

825

1125

40

40

630

930

150 29,7

150 40,9

3/4” 4500227-01 1,5

1”1/4 4500228-01 2,2 140°C max.

0,5 m 3 /h 2,5 m 3 /h

1 m 3 /h 5 m 3 /h

Models for oil

200°C max.

10706-64

500 W

10706-65

1000 W

10706-66

2000 W

230 1 P

230 1 P

230 1 P

0,2 m 3 /h 0,8 m 3 /h 250 at 100°C** 805 120 530 150 23,7

0,6 m 3 /h 2,4 m 3 /h 300 at 100°C** 1205 120 930

1,2 m 3 /h 5 m 3 /h 350 at 100°C** 1665 120 1390

150

150

29,7

40,9

1/2” 60307-01 1,3

3/4” 60308-01 2,2

1”1/4 4500229-01 2,2

Accessories : Spare Pt100 temperature sensor Ø 3,5, length 160

P/N. 31042-31

and extension cable (see probes section)

Models with connection box and temperature sensor (type J thermocouple in thermowell on outlet)

Max. output temperature

Models for gas

(air, nitrogen)

350°C max

Models for softened or treated water

140°C max.

P/N.

Power

+5/-10%

10707-51

500 W

10707-52

1000 W

10707-53

2000 W

10707-81

2000 W

10707-82

3000 W

10707-83

5500 W

10707-91

500 W

10707-92

1000 W

10707-93

2000 W

Voltage

(V)

230 1 P

230 1 P

230 1 P

230 1 P

230 1 P

400 3 P

230 1 P

Min.

20 kg/h

40 kg/h

80 kg/h

0,2 m 3 /h

0,5m 3 /h

1 m 3 /h

0,2 m

3

/h

Max.

60 kg/h

120 kg/h

Pressure loss

300 at 5 bar

250 at 5 bar

Lt B

845

1205

230

230

L

460

820

H Vessel inside I/O BSPP Spare.

Weight output recommended mm of WC* (mm) (mm) (mm) (mm) Ø (mm)

150

150

23,7

29,7

240 kg/h 200 at 5 bar 1795 230 1410 150 40,9

1 m 3 /h 300 655 40 460 150 23,7

2,5 m 3 /h

5 m 3 /h

300

300

825

1125

40

40

630

930

150

150

29,7

40,9

0,8 m

3

/h 250 at 100°C** 805 120 530 150 23,7

Models for oil

200°C max.

230 1 P

230 1 P

0,6 m

1,2 m

3

3

/h

/h

2,4 m

5 m 3

3 /h

/h

300 at 100°C**

350 at 100°C**

1205

1665

120

120

930

1390

150

150

29,7

40,9

Accessories : Spare TC/J temperature sensor, length 200 mm with cable, length 2000 mm

P/N. 31080-31

and extension cable (see probes section ).

1/2”

3/4”

1”1/4

1/2”

3/4”

1”1/4

1/2”

3/4”

1”1/4 element No (kg)

60301-01 1,3

60302-01 2,7

60303-01 8,8

4500226-01 1,2

4500227-01 1,5

4500228-01 2,2

60307-01 1,3

60308-01 2,2

4500229-01 2,2

Power control ready to use, for power supply and temperature control panels of low flow heaters

Fitted with a main controller with inputs for Pt100, TC/J or TC/K, and a safety controller with TC/K input, which guarantees protection against element damage due to overheating.

**For Iso VG 32 oil.

* Pressure loss depends according to the fluid on the flow, the viscosity and the gas pressure - Consult us

Control unit for these heaters (see section control units):

P/N.

32045-54

Max. Input Controller Power power(kW) unit

5

Temperature

Range

TC/J PID Static relay 0/400°C

32045-55

5 PT100 PID Static relay 0/300°C

The model with TC/J input can be configured on site in a TC/K input.

63

FLUID CIRCULATION HEATERS

DN 50 LIQUID CIRCULATION HEATERS

Appliances conform to DESP 97/23/CE article 3 § 3.

To heat water, fuel or oil circulating in pipework up to 15 bar max. These heaters are made of one or two DN 50 vessels in painted carbon steel, M45 screw plug immersion heaters, and a safety thermostat with automatic reset fixed at up to 115°C , or adjustable from 0°C to 300°C.

Horizontal wall mounting by an adjustable supports supplied with Non-insulated models

(optional wall brackets not fixed to insulated models).

Voltage: 230/400 V 3P.

Swivelling box IP55.

* SP= scoured and passivated

Non-insulated 2 vessels circulating heater

Single vessel circulating HEATERS

Heaters for

recycled or waste water

up to 110°C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plug. Min. flow 1 m 3 /h.

P/N.

without

P/N.

with Power Load

Control box

LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )

P/N.

(mm) element insulation (kg)

10631-12 10641-12

4,5 kW

10631-13 10641-13

9 kW

10631-14 10641-14

12 kW

8

32065-07

460 2145-21

8

32065-13

900 2145-22

8

32065-13

1390 2145-23

8

12

18

15

23

32

Non-insulated models

LN + 190

LN

Threaded 1 1/2" BSPP

OUTLET

120

85

120

INLET

OUTLET

LN - 340

LN - 100

LN +190

LN

120 85 120 LN-340

INLET

Insulated models

LN + 235

LN

Threaded 1 1/2" BSPP

OUTLET

105

85

140

Threaded 1 1/2" BSPP

85

140

250

180

Heaters for

aqueous liquids

up to 110°C max., 15 bar. Fitted with AISI 316L/Din 1.4404 stainless steel heating elements SP*, brazed protected carbon steel screw plug. Min. flow 1 m 3 /h.

P/N.

without

P/N.

with Power Load

Control box

LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )

P/N.

(mm) element insulation (kg)

7 13

10631-15 10641-15

3 kW

10631-16 10641-16

6 kW

10631-17 10641-17

9 kW

10631-18 10641-18

12 kW

4

32065-07

460 2145-11

4

32065-07

900 2145-12

4

32065-13

1390 2145-13

4

32065-13

2050 2145-14

11

18

23

22

32

43

Heaters for

oil and fuel

up to 200°C max., 15 bar. Fitted with oiled carbon steel heating elements, offset

, brazed protected carbon steel screw plug. Min. flow 1 m 3

/h.

P/N.

without

P/N.

with Power Load

Control box

LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )

P/N.

(mm) element insulation (kg)

6,5 12

10631-19 10641-19

1,5 kW

10631-20 10641-20

3 kW

10631-21 10641-21

4,5 kW

10631-22 10641-22

6 kW

2

32065-07

460 2146-01

2

32065-07

900 2146-02

2

32065-07

1390 2146-03

2

32065-07

2050 2146-04

10

18

23

21

32

43

120 85

120

INLET

OUTLET

120 85 120

INLET

LN - 340

LN - 100

LN + 235

LN

Threaded 1 1/2" BSPP

LN - 340

105

¯ 15

250

180

¯ 15

Double vessel circulating HEATERS

Heaters for

recycled or waste water

up to 110°C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plugs. Min. flow 1 m 3 /h.

P/N.

without

P/N.

with Power Load

Control box

LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )

P/N.

(mm) element insulation (kg)

10632-12 10642-12

9 kW

10632-13 10642-13

18 kW

10632-14 10642-14

24 kW

8

32065-16

8

32065-26

460 2145-21

900 2145-22

8

32065-26

1390 2145-23

16

24

36

30

46

64

Heaters for aqueous liquids up to 110°C max., 15 bar. Fitted with stainless steel AISI 316L/Din 1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Min. flow 1 m 3 /h.

P/N.

without

P/N.

with Power Load

Control box

LN Spare Weight without/with insulation insulation +5 /-10% (W/cm

2

)

P/N.

(mm) element insulation (kg)

10632-15 10642-15

6 kW 4

32065-16

460 2145-11 14 26

10632-16 10642-16

12 kW

10632-17 10642-17

18 kW

10632-18 10642-18

24 kW

4

32065-16

900 2145-12

4

32065-26

1390 2145-13

4

32065-26

2050 2145-14

22

36

46

44

64

86

Heater with offset for vessel temperature

> 110°C

105 B=60

Heaters for

oil and fuel

up to 200°C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs. Min. flow 1 m 3 /h

P/N.

without

P/N.

with Power Load

Control box

LN Spare Weight without/with insulation insulation +5 /-10% (W/cm 2 )

P/N.

(mm) element insulation (kg)

13 24

10632-19 10642-19

3 kW

10632-20 10642-20

6 kW

10632-21 10642-21

9 kW

10632-22 10642-22

12 kW

2

32065-16

2

32065-16

460 2146-01

900 2146-02

2

32065-16

1390 2146-03

2

32065-26

2050 2146-04

20

36

46

42

64

86

64

Website : http://www.vulcanic.com

E-mail : [email protected]

FLUID CIRCULATION HEATERS

DN 80 LIQUID CIRCULATION HEATERS FOR DOMESTIC WATER

Consisting of a DN 80 vessel in painted steel, a VULCALOY ® flanged immersion heater with a 115°C safety thermostat with automatic reset.

To heat waste or recycled domestic water, circulating in pipework, up to 110°C max. and up to 10 bar.

The heating elements are in AISI 904L/ Din 1.4539 stainless steel which is particularly resistant to scale formation and corrosion. Load 12 W/cm 2 .

Non-insulated models

Insulated models

Non-insulated models

Appliances conform to DESP 97/23/CE article 3 § 3.

Ln + 200

Ln

Safety thermostat

OUTLET

14

Threated 2" BSPP

P/N. without

P/N. with

Power Voltage

Control box

LN Spare Min. flow Weight

Insulation Insulation

+5 /-10% (V) (mm) heater (m

3

/h) (kg)

145 maxi

120

95

INLET

Ln - 340

Ln - 100

Insulated models

Ln + 245

Ln

Threated 2" BSPP

OUTLET

105

100

155

Safety thermostat

180

10705-01 10745-01

10705-02 10745-02

10705-03 10745-03

10705-05 10745-05

10705-06 10745-06

10705-07 10745-07

10705-08 10745-08

10705-09 10745-09

10705-10 10745-10

10705-12 10745-12

10705-14 10745-14

3 kW 230/400 3 P

32065-07

460

4,5 kW 230/400 3 P

32065-07

460

6 kW 230/400 3 P

32065-07

460

1789-01

1 8/15

1789-02

1 8/15

1789-03

1 8/15

9 kW 230/400 3 P

32065-13

900

12 kW 230/400 3 P

32065-13

900

15 kW 230/400 3 P

32065-23

900

18 kW 230/400 3 P

32065-23

900

1789-05

1789-06

1 12/23

1789-07

1789-08

1

1

1

12/23

12/23

12/23

21 kW 230/400 3 P

32065-23

1390

1789-09

1 17/31

24 kW 230/400 3 P

32065-23

1390

1789-10

30 kW 400 3 P

32065-43

1390

1789-12

36 kW 400 3 P

120

145 95

INLET

Ln - 340

Ln - 100

15

250

10705-17 10745-17

AIR AND GAS CIRCULATION HEATERS

45 kW 400 3 P

Spare thermostat P/N 9031-01

Designed to heat air or nitrogen up to 150°C, up to 15 bar maximum pressure.

32065-43

32065-63

LN + 190

LN

2050

2050

OUTLET

1789-14

1789-17

1 17/31

1 17/31

1 20/34

1 21/35

Threaded 1 1/2" BSPP

Consisting of a DN 80 vessel in painted steel, Ø 77 screw plug immersion heater and a 300°C adjustable safety thermostat. Stainless steel heating elements. Wall mounting by means of adjustable supports.

Supply voltage : 10901-03 : 400 V 1P

10901-06 and -07 : 230 V 1P or 3P or 400 V 3P.

Inlet temperature : min. +5°C, max. 110°C.

120 85

120

INLET

Spare parts :

• Type 2077 immersion heaters : see ‘immersion heaters’ section.

• 300°C adjustable safety thermostat P/N. 9032-01

(Weight 1 kg).

NEW

P/N.

Old Power LN Min. flow Spare

P/N. +5 /-10% (mm) (kg/h) element

10901-03 10711-03

2000 W 460 120

2077-13

10901-06 10711-06

4500 W 460 350

10901-07 10711-07

6000 W 460 350

2077-12

2077-13

OUTLET ELBOW FOR LIQUID CIRCULATION HEATERS

1/2" BSPP

Outlet elbow with tapping for safety valve, air

Inside ¯ 3/8" BSPP bleed valve and temperature measuring probe.

Supplied with blanking plugs.

LN - 340

LN - 100

Wiring

Serie 400 1P

400 3 P/

230 3 P

400 3 P/ ∆ 230 3 P

Inside Ø 3/8" BSPP

DN 80 heaters

85

140

Weight

(kg)

8

8

8

1/2" BSPP

226 about

P/N.

Description for DN 50 heater .

10630-98

With blanking plugs only

DN 50 heaters

207 about

Material Max. temp

10630-99

With blanking plugs only

10630-90

With PT100 sensor in aluminium box P/N. 31042-01 + thermowell P/N. 31396-50

AISI316L/ Din 1.4404 450°C

Painted steel

Painted steel

10630-95

With PT100 sensor in alu box

P/N. 31042-02

+ connector

P/N. 31672-00

+ thermowell

P/N. 31396-50

Painted steel

300°C

110°C

250°C

P/N.

Description for DN 80 heater

53824-01

With blanking plugs only

53804-01

With blanking plugs only

10700-90

With PT100 sensor in aluminium box

P/N. 31042-01

+ thermowell

P/N. 31396-50

10700-95

With PT100 sensor in aluminium box

P/N. 31042-02

+ connector

P/N. 31672-00

Material Max.

temp.

AISI 316L / Din1.4404 450°C

Painted steel 300°C

Painted steel

Painted steel

110°C

250°C

60

358 approx

WALL MOUNTING BRACKETS FOR DN 50 and DN 80 HEATERS

• Pair of wall brackets for insulated heater

P/N. 6048-01

Website : http://www.vulcanic.com

4 Holes Ø 10

E-mail : [email protected]

65

FLUID CIRCULATION HEATERS

ND80 LIQUID CIRCULATION HEATERS

According PED 97/23/CE article 3.3.

To heat water, fuel or oil circulating in pipework at 15 bar max. Consisting of 1, 2 or 4 DN 80 vessels, in painted carbon steel,

M77 screw plug immersion heaters and a safety thermostat with automatic reset, set at 115°C for water and adjustable between 0° and 300°C for oil. Horizontal wall mounting by adjustable brackets (non-insulated models).

SP*= Scoured and passived

SINGLE VESSEL DOUBLE VESSEL

Non-insulated models

FOUR VESSEL

LN+170

LN

OUTLET

LN+170

LN

INLET

LN + 170

LN

OUTLET

Threaded 2" BSPP

Threaded 2" BSPP

+ -

120

70

120 LN - 340

LN - 100

INLET

100

155

LN + 220

LN

Threaded 2" BSPP

105

OUTLET

250

180

120 70 120

INLET

LN-340

OUTLET

Insulated models

LN + 220

LN

Threaded 2" BSPP

105

250

180

100

155

120 70 120 LN-340

OUTLET

OUTLET

LN + 220

LN

Threaded 2" BSPP

105

250

180

100

160

120 70

120

LN - 340

LN-100

INLET

Ø 15

120 70 120

LN - 340

Ø 15

105 B=60

Heater with offset for vessel temperature > 110°C

INLET

SINGLE VESSEL

105 B=60

Heaters for

recycled or waste water up to 110°C

, 15 bar. Nickel-plated copper

Heater with offset for vessel temperature >110°C

120 70 120

INLET

LN - 340

Heater with offset

immersion heaters

for vessel temperature > 110°C

105

O 15

B=60

Heaters for

heavy fuel and oil up to 200°C

, 15 bar. Fitted with oiled carbon steel heating elements, brazed brass screw plugs. Load 8 W/cm 2 . Min. flow 2 m 3 /h.

heating elements, offset, brazed protected carbon steel screw plug, load 2 W/cm

2

.

Painted carbon steel vessel.

P/N

without

P/N.

with Power Voltage

P/N.

control

LN insulation insulation +5 /-10% (V)

box

(mm)

10701-08 10741-08

6 kW 230/400 3 P

32065-07

460

10701-10 10741-10

9 kW 230/400 3 P

32065-13

460

10701-16 10741-16

12 kW 230/400 3 P

32065-13

900

10701-17 10741-17

18 kW 230/400 3 P

32065-23

900

10701-18 10741-18

24 kW 230/400 3 P

32065-23

1390

Spare element

2077-31

2077-32

2077-33

2077-34

2077-35

Min. flow 2 m 3 /h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10701-65 10741-65

2 kW 230/400 3 P

32065-07

460 2178-02

10701-66 10741-66

3 kW 230/400 3 P

32065-07

900 2178-03

10701-67 10741-67

4,5 kW 230/400 3 P

32065-07

900 2178-04

10701-68 10741-68

6 kW 230/400 3 P

32065-07

1390 2178-05

Spare thermostat P/N. 9032-01 for all non-insulated models. Spare thermostat P/N. 9014-03 for all insulated models. See also 2- and 4-tube models, to achieve higher powers.

10701-19 10741-19

36 kW 400 3 P

32065-43

2050 2077-36

Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 1390

Spare thermostat P/N. 9031-02 for insulated models LN 2050.

Heaters for

aqueous liquids up to 110°C

, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, brazed protected carbon steel screw plugs.

Load 5 W/cm 2 about. Min. flow 2 m 3 /h.

Painted carbon steel vessel.

P/N

without

P/N.

with Power Voltage

P/N.

control

LN insulation insulation +5 /-10% (V)

box

(mm)

10701-03 10741-03

3 kW 230/400 3 P

32065-07

460

10701-05 10741-05

4,5 kW230/400 3 P

32065-07

460

10701-07 10741-07

6 kW 230/400 3 P

32065-07

460

10701-13 10741-13

9 kW 230/400 3 P

32065-13

900

10701-14 10741-14

12 kW 230/400 3 P

32065-13

900

Spare thermostat P/N. 9031-01 for all models.

Spare element

2077-11

2077-12

2077-13

2077-14

2077-15

Liquid circulation heaters must be controlled by a system which is independent from the safety system and measures the fluid output temperature.

105

B=60

Heater with offset

immersion heaters

for vessel temperature > 110°C

Heaters for

aqueous liquids up to 200°C

, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, welded 304L stainless steel screw plug. Min. flow 2 m 3 /h.

304L

Stainless steel vessel.

Specific load 4 W/cm

2

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10701-80 10741-80

4,5 kW 230/400 Tri

32065-07

460 2378-80

10701-81 10741-81

10 kW 230/400 Tri

32065-13

900 2378-81

10701-82 10741-82

16 kW 230/400 Tri

32065-23

1390 2378-82

10701-83 10741-83

24 kW 230/400 Tri

32065-23

2050 2378-83

Specific load 6 W/cm

2

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10701-84 10741-84

7 kW 230/400 Tri

32065-07

460 2378-84

10701-85 10741-85

15 kW 230/400 Tri

32065-23

900 2378-85

10701-86 10741-86

24 kW 230/400 Tri

32065-23

1390 2378-86

10701-87 10741-87

36 kW

Specific load 10 W/cm 2

400 Tri

32065-43

2050 2378-87

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10701-88 10741-88

11,5 kW 230/400 Tri

32065-13

460 2378-88

10701-89 10741-89

25 kW 230/400 Tri

32065-23

900 2378-89

10701-90 10741-90

40 kW 230/400 Tri

32065-43

1390 2378-90

10701-91 10741-91

60 kW 400 Tri

32065-63

2050 2378-91

66

Website : http://www.vulcanic.com

E-mail : [email protected]

FLUID CIRCULATION HEATERS

DOUBLE VESSEL

Heaters for

recycled or waste water up to 110°C

, 15 bar. Fitted with nickelplated copper heating elements brazed brass screw plugs. Load 8 W/cm 2 . Min.

flow 2 m 3 /h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5/ -10% (V)

box

(mm) element

10702-31 10742-31

36 kW 230/400 3 P

32065-46

900 2077-34

10702-32 10742-32

48 kW 230/400 3 P

32065-66

1390 2077-35

10702-34 10742-34

72 kW 400 3 P

32065-96

2050 2077-36

Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 900

Spare thermostat P/N. 9031-02 for insulated models LN 1390 and longer.

Heaters for

aqueous liquids up to 110°C

, 15 bar. Fitted with stainless steel AISI

316L/Din 1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm

2

. Min. flow 2 m

3

/h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10702-10 10742-10

18 kW 230/400 3 P

32065-26

900 2077-14

10702-11 10742-11

24 kW 230/400 3 P

32065-26

900 2077-15

Spare thermostat P/N. 9031-01 for all models.

FOUR VESSEL

Heaters for

recycled or waste water up to 110°C

, 15 bar. Fitted with nickelplated copper heating elements brazed brass screw plugs. Load 8 W/cm 2 . Min. flow

2 m 3 /h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

Control

LN Spare insulation insulation +5 -10% (V)

box

(mm) element

10704-31 10744-31

72 kW 230/400 3 P

32065-99

900 2077-34

10704-32 10744-32

96 kW 230/400 3 P

32065-99

1390 2077-35

10704-34 10744-34

144 kW 400 3 P

32065-83

2050 2077-36

Spare thermostat P/N. 9031-01 for non-insulated models, all LN, and insulated models up to

LN 900. Spare thermostat P/N. 9031-02 or insulated models LN 1390 and longer.

Heaters for

aqueous liquids up to 110°C

, 15 bar. Fitted with AISI 316L/ Din 1.4404

stainless steel heating elements SP*, brazed protected carbon steel screw plugs.

Load 5 W/cm 2 about. Min. flow 2 m 3 /h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

Control

LN Spare insulation insulation +5 -10% (V)

box

(mm) element

10704-10 10744-10

36 kW 230/400 3 P

32065-49

900 2077-14

10704-11 10744-11

48 kW 230/400 3 P

32065-69

900 2077-15

Spare thermostat P/N. 9031-01 for all models.

Heaters for

heavy fuel and oil up to 200°C

, 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected steel screw plugs. Load 2

W/cm 2 . Min. flow 2 m 3 /h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10702-54 10742-54

9 kW 230/400 3 P

32065-16

900 2178-04

10702-55 10742-55

12 kW 230/400 3 P

32065-16

1390 2178-05

According to PED, these appliances must not be used with dangerous fluids group1.

Spare thermostat P/N. 9032-01 for all non-insulated models. Spare thermostat P/N. 9014-03 for all insulated models. See also 2- and 4-vessel models, to achieve higher powers.

Heaters for

aqueous liquids up to 200°C

, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, welded 304L stainless steel screw plug. Min. flow 2 m 3 /h.

304L

Stainless steel vessel.

Specific load 4 W/cm

2

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10702-80 10742-80

9,5 kW 230/400 Tri

32065-16

460 2378-80

10702-81 10742-81

20 kW 230/400 Tri

32065-26

900 2378-81

10702-82 10742-82

32 kW 230/400 Tri

32065-46

1390 2378-82

10702-83 10742-83

48 kW 230/400 Tri

32065-66

2050 2378-83

Specific load 6 W/cm 2

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10702-84 10742-84

14 kW 230/400 Tri

32065-16

460 2378-84

10702-85 10742-85

30 kW 230/400 Tri

32065-46

900 2378-85

10702-86 10742-86

48 kW 230/400 Tri

32065-66

1390 2378-86

10702-87 10742-87

72kW 400 Tri

32065-96

2050 2378-87

Specific load 10 W/cm

2

P/N.

without

P/N.

with Power Voltage

P/N.

control

LN Spare insulation insulation +5 /-10% (V)

box

(mm) element

10702-88 10742-88

23 kW 230/400 Tri

32065-26

460 2378-88

10702-89 10742-89

50 kW 230/400 Tri

32065-66

900 2378-89

10702-90 10742-90

80 kW 230/400 Tri

32065-96

1390 2378-90

10702-91 10742-91

120 kW 400 Tri

32065-82

2050 2378-91

Heaters for

heavy fuel and oil up to 200°C

, 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs.

Load 2 W/cm 2 . Min. flow 2 m 3 /h.

Painted carbon steel vessel.

P/N.

without

P/N.

with Power Voltage

Control

LN Spare insulation insulation +5 -10% (V)

box

(mm) element

10704-54 10744-54

18 kW 230/400 3 P

32065-29

900 2178-04

10704-55 10744-55

24 kW 230/400 3 P

32065-29

1390 2178-05

According to PED, these appliances must not be used with dangerous fluids group 1.

Spare thermostat P/N. 9032-01 for all non-insulated models

Spare thermostat P/N. 9014-03 for all insulated models.

Heaters for

aqueous liquids up to 200°C

, 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, welded 304L stainless steel screw plug. Min. flow 2 m

3 /h.

304L

Stainless steel vessel.

Specific load 4 W/cm

2

P/N.

without

P/N.

with Power Voltage

Control

LN Spare insulation insulation +5 -10% (V)

box

(mm) element

10704-80 10744-80

19 kW 230/400 Tri

32065-23

460 2378-80

10704-81 10744-81

40 kW 230/400 Tri

32065-46

900 2378-81

10704-82 10744-82

64 kW 230/400 Tri

32065-66

1390 2378-82

10704-83 10744-83

96 kW 230/400 Tri

32065-96

2050 2378-83

Specific load 6 W/cm

2

P/N.

without

P/N.

with Power Voltage

Control

LN Spare insulation insulation +5 -10% (V)

box

(mm) element

10704-84 10744-84

28 kW 230/400 Tri

32065-43

460 2378-84

10704-85 10744-85

60 kW 230/400 Tri

32065-66

900 2378-85

10704-86 10744-86

96 kW 230/400 Tri

32065-96

1390 2378-86

10704-87 10744-87

144 kW 400 Tri

32065-83

2050 2378-87

Specific load 10 W/cm

2

P/N.

without

P/N.

with Power Voltage

Control

LN Spare insulation insulation +5 -10% (V)

box

(mm) element

10704-88 10744-88

46 kW 230/400 Tri

32065-43

460 2378-88

10704-89 10744-89

100 kW 230/400 Tri

32065-99

900 2378-89

10704-90 10744-90

159 kW 230/400 Tri

on request

1390 2378-90

10704-91 10744-91

238 kW 400 Tri

on request

2050 2378-91

Liquid circulation heaters must be controlled by a system which is independent from the safety system and measures the fluid output temperature.

Heater with offset

immersion heaters

for vessel temperature > 110°C

ND 80 CIRCULATING LIQUID HEATERS WITH ND 80 FLANGE (in and outlet)

To heat circulating water, fuel or oil. Made of a ND 80 vessel in painted carbon steel or stainless steel AISI 316L/Din 1.4404, insulated or Non-insulated, DN 80 PN16

FS inlet and outlet, a ND 80 flange immersion heater, and a safety thermostat with automatic reset, adjustable between 0°C and 300°C. Fitted with a 1/4”BSP threaded thermowell on the outlet pipe, for a control sensor.

136

704

Non-insulated models

140

Insulated models

ON

 RE

QU

ES

T

120

LN-390

LN

275

140 300

105 B=60

120

LN-390

LN

275

140 300

Website : http://www.vulcanic.com

E-mail : [email protected]

67

HEATING HOSES TYPE 26177

Standard lengths up to 10 m, longer on request

Silicone foam insulation.

Outer friction-resistant coating.

Standard coupling in stainless steel with right-hand threaded 60° conical union.

HEATING HOSES

End cap in plastic or metal according to hose diameter.

Coated thermocouple inside hose.

Protective tube for supply cable and temperature probe.

Flexible inner hose suitable for foodstuffs.

FLEXIBLE HEATING PIPE TYPE 26177

To maintain the temperature of liquids or gases between 5°C to

350°C ( for special models in stainless steel) up to 200 bar during routing from the heating system to the point of use, or for keeping them free from freezing.

Application areas : foam bitumen, glue, oil, greases, wax, resin, paint, process gas, food products, molten metals....

Protection of certain liquids against freezing.

Protection of certain gases against condensation.

Link between fixed and mobile installations.

Control of viscous product pouring capability.

Special models of heating hose

ADVANTAGES :

These pipes are extremely flexible and can be installed quickly and easily.

Even distribution of temperature.

Quality materials in contact with fluid (usable for food and pharmaceutical industries).

Surface temperature control to guarantee long life duration.

COMPOSITION :

Min. bend radius = 12 x Nominal Ø

Smooth PTFE flexible pipe or corrugated AISI 321/ Din 1.4541 stainless steel with external braid of AISI 304 / Din 1.4301 stainless steel fitted with end coupling of steel, protected, or of AISI 304 / Din 1.4301stainless steel. Resistive wire, spiral wound and held by a glass woven tape.

Heat insulation adapted to conditions of use, in ceramic fiber or silicone foam, lined with end pieces in molded plastic .

Surface temperature sensor type PT 100 (3 wires) or thermocouple (J, K) placed in the heating part (on the electrical connection side).

Electric connection at one end, by sealed PTFE flexible wires grouped together in a silicone glass silk sheath (maximum temperature 250°C).

68

Website : http://www.vulcanic.com

E-mail : [email protected]

HEATING HOSES

MADE-TO-MEASURE HEATING HOSES

Ø

OUTSIDE

Ø

INSIDE

Ø

NOMINAL Ls LENGTH

RIGHT-HAND

THREADED UNION 1

L

Sectional drawing of a heating hose

CHARACTERISTICS :

I nside nominal diameters ( mm) :

ND 6 to ND 25.

Interior lining of PTFE (200°C max. or stainless steel of about 350°C max.).

Exterior lining tolerating 170°C max.

Minimum of the neutral fiber curve radius : 20 x ND (mm) for PTFE and 16 x

ND (mm) for stainless steel.

Length between ends : from

0,5 to 25 meters

.

Tolerance on Length = +/- 2%.

Standard power supply voltage : 230 VAC 1 P

Maximum power : 3600 W.

Dielectric strength : 1800 V. Insulation resistance : 100 Megohms.

Power supply cable length : 0,5 m to 5 m.

RIGHT-HAND

THREADED UNION 2

Nominal Diameter ND (mm)

Recommended linear power

(W/m) per 100°C(*) for

-t

PTFE flexible line for 200°C maxi :

Interior diameter (mm)

Exterior diameter (mm)

Max pressure at 200°C (bar)

Stainless steel flexible line for 350°C maxi :

Interior diameter (mm)

Exterior diameter (mm)

Max pressure at 350°C (bar)

CONDITIONS OF USE :

The linear power of a standardised flexible pipe type 26177 will not allow the fluid temperature to be raised but only compensate for losses through the heat insulation. Connect the measurement probes to a regulator or an electronic thermostat capable of maintaining the temperature at the surface of the flexible hose to the maximum set point accepted by the sheath and the liquid being conveyed.

It is preferable to position the power supply cable on the stationary coupling side.

Avoid excessive mechanical stresses (compression, traction and twisting).

6

60

8

70

10 13

80 100 110 135 170

6 7 9,1 10

34 42 42 42

156 130 123 97

10,5 13

43 50

53 51

16

15

50

71

16

50

49

20

18

50

52

19

50

36

25

24

50

36

25

50

30

OTHER MANUFACTURING POSSIBILITIES :

Other diameters : 5, 32, 38 and 50 mm and other lengths (up to 100 m).

Other power supply voltages from 24 to 230 VAC.

Power levels greater than 3600 W for 230 VAC.

Other temperature sensors.

Higher service pressures, smaller curve radius.

Stainless steel external corrugated braid or sheath for strength and mechanical protection.

Other hydraulic coupling : male, bent, flanges, clamps, all will be in AISI

316L/ Din 1.4404 stainless steel.

Electric connection by plug-in connector.

Flexible hoses of PTFE without end coupling for over-heating without pressure over smooth piping.

Heated flexible pipes for use in explosive atmosphere (ATEX zone 1).

Multiple flexible pipes for the transport of several components.

Self-limiting flexible hoses for low temperature applications.

To order a made-to-measure heating hose please state:

Heating hose type: 26177 - Application :

- Inside diameter (mm):

- Connection 1 :

- Desired constant temperature (°C) :

- Hose length (m) :

- Connection 2 (can be different from 1) :

- Temperature probe (PT100, J-type or K-type thermocouple)

- Max. pressure (bar) :

- Power(W) :

- Voltage (V) :

Website : http://www.vulcanic.com

E-mail : [email protected]

69

AIR HEATING

Twisted finned elements Finned elements

Radiators Anti-condensation cabinet heaters

ATEX radiators Wall-mounted air heaters

High temperature generators Circular air duct heaters

Industrial air duct heaters Flange air heaters

70

Website : http://www.vulcanic.com E-mail : [email protected]

TWISTED FINNED ELEMENTS

To heat air or gases by natural or forced convection, one possible solution are finned elements.

Heat transfer from tubular heating elements for heating gaseous media is increased by a metal strip wrapped around the element.

Through turbulence created in the medium, finned elements can be loaded up to 2 or 3 times more than unfinned elements.

With lower surface temperatures and smaller dimensions, finned elements are particularly suitable for convection heating, air heaters, industrial ovens, drying cabinets, paint-drying installations, air-conditioning appliances, etc.

Stainless steel tube and fins

Max. tube temperature

450°C

Terminals

Threaded or flat terminals, hexagonal, quick connector cables

Threaded plugs

Steel or stainless steel, crimped or welded depending on pressure and type of gas to be heated

Surface load

Standard up to 10,5 W/cm

2

AVAILABLE SHAPES :

Fig.1 – straight, completely finned

Fig.2 - U-shaped, completely finned

Fig.3 - U-form, bent area not finned

Fig.4 - W-shaped, completely finned

Fig.1

STAINLESS STEEL FINNED ELEMENTS

Temperatures up to 300°C, min.air speed 5 m/s.

Supply voltage: 230 V single phase.

Supplied bent, with crimped M 14 x 1,5 x 12 mm threaded plugs.

AISI 321/Din 1.4541 tube,

AISI 304L/Din 1.4306 fins,

Crimped M14 x 150 threaded plugs in protected carbon steel (max. pressure : 100 mm WC) + sealing rings,

M6 threaded terminals in protected carbon steel,

TM seals (max. connection temperature : 200 °C).

Fig.2

Fig.3

45

NH

O

28

L

Fig.4

P/N.-

Power Load L NH Weight

+5 -10% (W/cm

2

) (mm) (mm) (kg)

6094-51

1000 W 9,5 280 70 0,45

6094-52

2000 W 8,5

6094-53

3000 W 8,5

6094-54

4000 W 9,5

530

780

70

90

920 90

6094-55

5000 W 9,0 1180 90

6094-56

6000 W 10,5 1230 90

0,65

0,9

1,1

1,2

1,3 c = 70

NH = Non-heating length

V = 230 V 1P

P/N.-

Power Load L NH Weight

+5 -10% (W/cm

2

) (mm) (mm) (kg)

6094-01

400 W 4 240 50 0,3

6094-02

1000 W4

6094-03

1500 W4

6094-04

2000 W4

6094-05

2500 W4

6094-06

3000 W4

6094-10

650 W 6

6094-11

1400 W6

6094-12

2250 W6

490 50 0,58

740 50 0,8

990 50

1240 50

1490 50

240 50 0,3

490 50 0,58

740 50

1,1

1,3

1,5

0,8 c = 40

P/N.-

Power Load NH L Weight

+5 -10% (W/cm

2

) (mm) (mm) (kg)

6094-13

3000 W6 990 50 1,1

6094-14

3750 W6 1240 50 1,3

6094-15

4500 W6

6094-20

850 W8

6094-21

2000 W8

6094-22

3000 W8

6094-23

4000 W8

6094-24

5000 W8

6094-25

6000 W8

1490 50

240 50

490 50 0,58

740 50

990 50

1240 50

1490 50

1,5

0,3

0,8

1,1

1,3

1,5 c = 40

Website : http://www.vulcanic.com E-mail : [email protected]

71

FINNED STRIP HEATERS

To heat air or gases by natural or forced convection, one possible solution are finned element. The required power, operating temperature, and flow speed of the gas to be heated will guide you in choosing your specific item.

VULCANIC finned elements are based on sheathed heating elements to which fins are attached. These square-finned elements are available in U-shaped form.

Fins in ferric or austenitic stainless steel

Threaded plugs in steel or stainless steel, crimped or brazed depending on pressure and type of gas to be heated

Protected carbon steel max.

tube temperature 400°C stainless steel max. tube temperature 650°C

Application :

Natural convection

Ambient air temp.

Load maxi.

maxi

80°C

140°C

5W/Cm

4W/Cm

2

2

200°C 2,7W/Cm 2

Forced convection for ambient air at 200°C Maxi

Low flow Load maxi.

2m/s

3m/s

4W/Cm 2

5W/Cm

2

STAINLESS STEEL 25 x 50 FINNED STRIP HEATERS

AISI 321/Din 1.4541 tube, 25x50 fins in AISI 430, crimped M14 x 150 threaded plugs in protected steel (max. pressure : 100 mm WC + sealing rings, M6 threaded terminals in protected carbon steel, WP+ “waterproof” sealing (max. temperature at terminals : 160 °C).

Surface load as standard up to 5,5 W/cm

2 higher

Loads on request

Terminals : threaded, flat, hexagonal, Faston or cables

Type 6024

25 37 A

P/N.

Power Voltage A

+5 -10% 1P

Load Weight

(mm) (W/cm

2

) (kg)

6024-01

235 W 127 V 1704 0,225

6024-00

235 W 230 V 1704 0,225

6024-11

525 W 127 V 3204 0,400

6024-10

525 W 230 V 3204 0,400

6024-13

450 W 230 V 395 2,7 0,500

6024-90

450 W 230 V 2265

6024-12

525 W 400 V 3204

0,290

0,400

6024-73

550 W 230 V 470 2,7 0,560

P/N.

Power Voltage A Load Weight

+5 -10% 1P (mm) (W/cm

2

) (kg)

6024-20

725 W 230 V 4204 0,510

6024-91

650 W 230 V 3265 0,405

6024-30

950 W 230 V 5204 0,610

6024-33

950 W 230 V 760 2,7 0,850

6024-92

950 W 230 V 4265 0,515

6024-32

950 W 400 V 5204

6024-40

1450 W 230 V 7704

0,610

0,900

OTHER MANUFACTURING OPTIONS WITH SHORT DELIVERY TIMES :

power, voltage, length of element (Dimension

A), tube material (AISI 316L/Din 1.4404), fin material (stainless steel AISI 304L/Din 1.4306), threaded plug material

(stainless steel) and their means of fastening to the tube (brazed for 50 bar max. pressure), seals (HT “high temperature” or TM “moderated temperature” and terminals (cables, flat terminals, hexagonal terminals, Faston terminals or threaded stainless steel terminals).

P/N.

Power Voltage A Load Weight

+5 -10% 1P (mm) (W/cm

2

) (kg)

6024-43

1325 W 230 V 1045 2,7 1,300

6024-42

1450 W 400 V 7704 0,900

6024-50

1950 W 230 V 10204

6024-93

1950 W 230 V 8165

6024-52

1950 W 400 V 10204

6024-60

2950 W 230 V 15204

6024-62

2950 W 400 V 15204

1,200

0,950

1,200

1,900

1,900

Type 6114 : same as 6024 but with ferrules

Ferrule and Threaded plug

( + hexagonal nut + sealing rings)

Ø M14 x 150

OTHER POSSIBLE SHAPES

Bent element

Elbowed cable exit

STAINLESS STEEL 40 X 80 FINNED STRIP HEATERS

Type 6013

AISI 321/Din 1.4541 tube, 40x80 fins in AISI 430 stainless steel, crimped M20 x 150 threaded plugs in protected steel (max. pressure :100 mm WC) + sealing rings, M6 threaded terminals in protected carbon steel, TM seals (max. temperature at terminals : 200 °C).

40 45 A

P/N.

Power Voltage A Load Weight

+5 -10% 1P (mm) (W/cm

2

) (kg)

6033-00

1250 W 230 V 420 4,5 1,15

6033-03

1500 W 230 V 470 5 1,15

6033-20

2000 W 230 V 610 4,5 1,65

P/N.

Power Voltage A Load Weight

+5 -10% 1P (mm) (W/cm

2

) (kg)

6033-30

2500 W 230 V 783 4,5 2,40

6033-50

4000 W 230 V 1162 4,5 3,20

6033-90

6000 W 230 V 1570 4,5 4,70

Type 6123 : same as 6013 but with ferrules

OTHER MANUFACTURING OPTIONS WITH SHORT DELIVERY TIMES :

power, voltage, length of element (Dimension A), tube material (AISI 316L/Din 1.4404), fin material (stainless steel AISI 304L/Din 1.4306), threaded plug material (stainless steel) and their means of fastening to the tube (brazed for 50 bar max. pressure), seals (HT “high temperature” or TM “moderated temperature” and terminals (cables, flat terminals, hexagonal terminals, Faston terminals or threaded stainless steel terminals).

Ferrule and Threaded plug

( + hexagonal nut + sealing rings)

Ø M20 x 150

ACCESSORIES

For Finned strip heaters 25 x 50

• IP 55 IK5 polyamid connection box equiped with sealing gland ISO 20 - Max using temperature:

120°C P/N .

6004-99

(Weight 0.4 kg).

• Pair of protected steel brackets for horizontal use

P/N :. 6004-81

. (Weight 0.22 kg).

107

105

68

For Finned strip heaters 40 x 80

• IP 55 IK5 polyamid connection box equiped with sealing gland ISO 20 BIS - Max using temperature:

120°C

P/N 6013-99

(Weight 0.4 kg)

.

• Pair of protected steel brackets for horizontal use

P/N 6002-81

(Weight 0.22 kg).

107

105

140

72

Website : http://www.vulcanic.com E-mail : [email protected]

ANTI-CONDENSATION

CABINET HEATERS

SWITCH CABINET HEATERS

Heaters with integral thermostat for warming electrical switch cabinets. Made of one or two finned strip heaters mounted in a polyamide 6/6 box, with IP42 cover, 0/120°C thermostat in a thermowell, mounted on two brackets, with ISO 25 gland.

Same characteristics as stainless steel 25x50 finned strip heaters type 6004.

Electrical box with thermostat

Finned strip heater

AISI 321/Din 1.4541

125

18

A

Fins Holder

107

Brackets

Gland

Thermostat

Thermowell (ddg)

O

6,5

B 68

Thermowell with thermostat

Version with 1 finned strip heater

Power Voltage AB Load Spare Weight

P/N.

6108-01

6108-02

6108-03

6108-04

6108-05

6108-06

6108-07

6108-08

6108-09

6108-10

6108-11

+5 -10%

115 W

150 W

230 W

340 W

150 W

220 W

300 W

450 W

500 W

670 W

1P (mm)

110 V 395

(mm)

399

(W/cm

0,6

2 finned

) element (kg)

6004-13 3,15

110 V 470

110 V 760 764

110 V 1045 1049

127 V 395

127 V 470

127 V 760

230 V 470

474

399

474

764

127 V 1045 1049

230 V 395 399

474

0,6 6004-73 3,21

0,6 6004-33 3,50

0,6 6004-43 3,95

0,8 6004-13 3,15

0,8 6004-73 3,21

0,8 6004-33 3,50

0,8 6004-43 3,95

2,7 6004-13 3,15

2,7 6004-73 3,21

1000 W 230 V 760 764 2,7 6004-33 3,50

6108-12

1500 W 230 V 1045 1049 2,7 6004-43 3,95

ATEX ENCLOSURES HEATERS - Ex e

These extra flat heaters (20 mm) are designed for electrical cabinets.

Consist in stainless steel (316L) frames containing a self regulating cable, ATEX certified, allows a high level of frost protection and prevents the condensation of moisture. They can be fitted in all positions and are vibration resistant.

ATEX marking: 2 GD Ex e II C T 3 Gb and II 2 GD Ex e II C T 6 Gb

Certificate:

LCIE 13 ATEX 3091

Hygrostat or ATEX thermostat controlled (option)

P/N.

6108-51

6108-52

6108-53

6108-54

6108-55

6108-56

6108-57

6108-58

6108-59

6108-60

6108-61

6108-62

Version with 2 finned strip heaters

Power

+5 -10%

230 W

300 W

460 W

680 W

300 W

Voltage AB Load Spare Weight

1P (mm)

110 V 395

(mm)

399

(W/cm

0,6

2 finned

) element (kg)

6004-13 3,65

110 V 470 474 0,6 6004-73 3,77

110 V 760 764

110 V 1045 1049

127 V 395 399

0,6

0,6

0,8

6004-33

6004-43

6004-13

4,35

5,25

3,65

440 W

610 W

127 V 470

127 V 760

474

764

900 W 127 V 1045 1049

1000 W 230 V 395 399

1340 W 230 V 470 474

2000 W 230 V 760

3000W 230 V 1045

764

1049

0,8

0,8

0,8

2,7

2,7

2,7

2,7

6004-73

6004-33

6004-43

6004-13

6004-73

6004-33

6004-43

3,77

4,35

5,25

3,65

3,77

4,35

5,25

Mounting holes threaded M5

A

C

Box

Ref. 9014-98 page 98

Ref. 6023-02/04 page 98

Temperature class

T3

P/N.

6032-01

Power TensionABC Marking

+5 -10% mono (mm) (mm) (mm) Temp.

50 W 110 V 220 140 90

T3

6032-02

6032-0

3

6032-04

6032-05

6032-06

6032-07

6032-08

100 W

200W

500 W

50 W

100 W

200W

500 W

110 V 330

110 V 660

110 V 740

230 V 220

230 V 330

230 V 660

230 V 740

170

170

330

140

170

170

330

180

360

450

90

180

360

450

T3

T3

T3

T3

T3

T3

T3

Temperature class

T6

P/N.

6032-10

Power voltage ABC Marking

+5 -10% mono (mm) (mm) (mm) Temp.

50 W 110 V 220 140 90

T6

6032-11

6032-12

6032-13

6032-14

6032-15

6032-16

6032-17

100 W

200W

500 W

50 W

100 W

200W

500 W

110 V 330

110 V 660

110 V 740

230 V 220

230 V 330

230 V 660

230 V 740

170

170

330

140

170

170

330

180

360

450

90

180

360

450

T6

T6

T6

T6

T6

T6

T6

ANTI-CONDENSATION CABINET HEATERS

Heaters to keep wiring or switch cabinets free of frost, or to prevent condensation from forming in electric cabinet.

Finned aluminium elements with safety thermostat to limit the surface temperature to 70°C.

Fitted with 3-cores 0,75m 2 supply cable, length 0.3m.

Can be mounted on 35mm DIN rails.

Voltage : 230 V single phase.

L P

250

200

150

100

50

0

P (W)

2

m

3

1

m

3

50

0 l

200 l

100 l

50 l

10 l

0 10 15 20 25

t

°

C

P/N.

P/N

.

Power H x L x P Weight

IP 30 IP 55

+5 -10% (mm) (kg)

6006-00 6006-90

20 W 110x88x37 0,60

6006-01 6006-91

50 W 110x88x37 0,60

6006-02 6006-92

100 W 165x120x64 0,95

6006-03 6006-93

250 W 200x120x64 1,30

Website : http://www.vulcanic.com E-mail : [email protected]

73

RADIATORS

RADIATORS

These particularly robust appliances have been designed to provide reliable heating for industrial and technical premises, control rooms and mobile site cabins. Connection via gland to a IP55 IK7 aluminium terminal box.

Available with an integral control thermostat, adjustable from 0 to 50°C.

Horizontal fitting.

25

The thermostat setting knob is located on the outside of the unit.

THERMOSTAT SETTING

PE e1

L

4 FIXING HOLES Ø 6,5

= e2 = l

Steel radiator :

Stainless steel heating element, F17 stainless steel fins, housing and support in protected steel, painted aluminium terminal box.

Stainless steel radiator :

AISI 321/Din 1.4541 stainless steel heating element, stainless steel fins AISI 304L/Din 1.4305 stainless steel housing and brackets, painted aluminium terminal box.

IP 55 IK 7 connection box for radiators without thermostat and IP 42 IK 7 for radiators with thermostat.

Models 6007.xx and 6103.xx H = 150, l = 90, e 2 = 68, e1=L - 70 (without thermostat), e1=L - 105 (with thermostat)

Spare thermostat :

P/N. 6099-01

Models 6008.xx and 6104.xx H = 200 , l = 165, e 1 = L - 85, e 2 = 136 Spare thermostat:

P/N. 6099-02

Steel models

P/N.

without L

P/N.

without L Power Spare Weight thermostat(mm) thermostat (mm) +5 -10% element (kg)

6007-01

6008-01

6008-02

6008-03

6008-04

430

6007-02

530

6007-22

565 750 W

6004-20

3,5

6007-03

630

6007-23

665 1000 W

6004-30

4,0

520

595

886

1171

6007-21

6008-21

6008-22

6008-23

465

520

595

886

6008-24 1171

500 W

1500 W

2000 W

3000 W

4500 W

6004-10

6004-13

6004-73

6004-33

6004-43

3,0

6,0

6,5

9,0

12,0

Stainless steel models

P/N.

without Power L Spare Weight thermostat +5 -10% (mm) element (kg)

6103-21

500 W 465

6004-15

3,0

6103-22

750 W 565

6004-25

3,5

6103-23

1000 W 665

6004-35

4,0

6104-21

1500 W 520

6004-18

6,0

6104-22

2000 W 595

6004-28

6,5

6104-23

3000 W 885

6004-38

9,0

6104-24

4500 W 1170

6004-48

12,0

Power supply

: Type 6007-xx and 6103-xx : 230V 1P

Type 6008-xx and 6104-xx : supplied coupled 400V 3P - possibility of coupling 230V 1P

(except 4500W) and 230V 3P.

Other manufacturing options : special powers and voltages

RADIATORS FOR PUBLIC PREMISES

Low surface temperature suitable for public premises (reception halls, shops, waiting rooms, etc.)

Certified Class A by VERITAS

(provided the appliances are wall-mounted) for use in merchant navy ships.

Include a safety thermostat with manuel reset and no control thermostat. Connection via gland to a IP 55 IK7 box in black anodised aluminium. Supplied with a set of brackets 6008-20 (see accessories for radiators).

Supply voltage : 230 V 1P. Max. surface temperature on the housing : 85°C at an ambient temperature of 25°C.

PE

L - 85

L

4 FIXING HOLES, Ø 6,5

=

136

=

165

P/N.

6021-01

Power L Spare Weight

+5 -10% (mm) element (kg)

500 W 520

6004-21

6,8

6021-02

1000 W 886

6004-22

9,6

6021-03

1500 W 1171

6004-23

12,2

Spare thermostat

P/N.6099-03

ACCESSORIES FOR RADIATORS

Accessories for radiator type 6007 :

Pair of protected steel brackets for wall mounting

P/N. 6006-20

(weight 0,47 kg).

30

4 trous

Ø 8

140

Accessories for radiator type 6008, 6010, 6021

Pair of protected steel brackets for wall mounting.

P/N. 6008-20

(weight 0,9 kg).

4 trous

Ø 8

30 220

ATEX RADIATORS FOR DUSTY ENVIRONMENT - Ex d

These particularly robust appliances have been designed to provide reliable heating at 40°C in explosive ambient with conductive dust. and max. skin temperature of heating element located inside the vessel 195°C, at an ambient temperature from - 20°C up to 40°C.

Connection via gland to an Ex t IIIC box IP66 equiped with ground terminal for equipotential connection; protected steel brackets and housing. Horizontal fixing.

Marking

II 2 D Ex t IIIC T5 195°C Db IP 66

Certificate :

LCIE 11 ATEX 3059X

Particular precautions must be taken to secure the operation of this product.Consult us or read the instruction manual.

SPACER H = 50 FOR FLOOR FIXING

(CAN BE REMOVED IF WALL-MOUNTED ON BRACKETS)

4 FIXING HOLES, Ø 6,5

L - 112

L

LEAD GLAND Ø 12 to17

74

10 = 136 =

165

P/N.

Others possibilities

: -20 up to +60 °C

Supply voltage: 230 V 1P

Power L

+0 -10% (mm)

6110-42

465 W 612

6110-43

790 W 902

6110-45

1110 W 1187

6110-47

1675 W 1687

Weight

(kg)

12

18

24

27

Supply voltage: 230 V 3P

P/N.

Power L

+0 -10% (mm)

6110-52

465 W 612

6110-53

790 W 902

6110-55

1110 W 1187

6110-57

1675 W 1687

Weight

(kg)

12

18

24

27

Supply voltage : 400V 3P

P/N.

Power Lt

+0 -10% (mm)

6110-02

465 W 612

6110-03

790 W 902

6110-05

1110 W 1187

6110-07

1675 W 1687

Website : http://www.vulcanic.com E-mail : [email protected]

Weight

(kg)

12

18

24

27

ATEX RADIATORS

ATEX RADIATORS WITHOUT CONTROL THERMOSTAT - Ex d

Room radiator ATEX 94/9/CE certified, for heating of ATEX hazardous atmospheres (ambient temperature from - 20°C up to

40°C, maximum humidity 95%)- Built with a set of

heating pins ø 16 mm

mounted in a coated steel housing.

- Aluminium junction box IP 55 IK 7 with cable gland .

-

Explosion-proof equipment

of category 2 for surface industries usable in risk areas 1 and 2, in gas environment of the group IIC whose temperature of self ignition is higher than 200°C.

We recommend the use of a thermostat allowing an optimal control of ambient temperature in the room :

Atex control thermostat Ex de IIC T6 reference 6023-02.

Special precautions must be taken to ensure a safe and appropriate use of this equipment. Please consult us or read the instruction manuel previously.

Atex marking :

II 2 G Ex d IIC T3 Gb

.

EC type examination certificate :

INERIS 11 ATEX0046

Model Ex d IIC

T3

(skin temperature of maxi 200°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +40°C).

IECEX EPS 13.0046

EPS 11ATEX1354

Power.

L Weight

+5 -10% (mm) (kg)

600 W

800 W

902

1187

1200 W

1687

13

16

24

Temperature class T3

Voltage P/N.

230V Mono

6410-43

230V Mono

6410-45

230V Mono

6410-47

Voltage P/N.

230V Tri

230V Tri

230V Tri

6410-53

6410-55

6410-57

Voltage P/N.

400V Tri

400V Tri

400V Tri

6410-03

6410-05

6410-07

Ambient thermostat ATEX -20/+40°C - Protection : Ex de IIC T6 junction box IP64 - 10A/230VAC - Réf. 6023-02.

ATEX RADIATORS WITH CONTROL THERMOSTAT - Ex d

Room radiator type 6010 ATEX 94/9/CE certified, for heating of ATEX hazardous atmospheres (ambient temperature from

- 20°C up to 40°C, maximum humidity 95%). Built with a set of

heating monotubes mounted in a pocket

mounted in a coated steel housing.

- Control thermostat from 0 up to 50°C.

- Aluminium junction box IP 55 IK 7 with cable gland .

-

Explosion-proof equipment

of category 2 for surface industries usable in risk areas 1 and 2, in gas environment of the group IIC whose temperature of self ignition is higher than 135°C (T4) or 200°C.

Special precautions must be taken to ensure a safe and appropriate use of this equipment.

Please consult us or read the instruction manuel previously.

SPACER H = 50 FOR FLOOR FIXING

(CAN BE REMOVED IF WALL-MOUNTED ON BRACKETS)

4 FIXING HOLES, Ø 6,5

L - 112

L

LEAD GLAND Ø 12 to17

10 = 136 =

165

Atex marking

II 2 G Ex d IIC T3 and T4

EC type examination certificate : :

LCIE 03 ATEX 6282X

Model Ex d IIC

T3

(skin temperature of maxi 200°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +40°C).

Model Ex d IIC

T4

(skin temperature of maxi 135°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +40°C).

Power.

L Weight

+5 -10% (mm) (kg)

500 W

750 W

1250 W

612

612

902

2000 W

1187

10

12

18

24

Temperature class T3

Voltage P/N.

Power L Weight

+5 -10% (mm) (kg)

375 W

650 W

900 W

612

902

1187

12

18

24

230V Mono

6010-35

230V Mono

6010-36

230V Mono

6010-37

Voltage P/N.

230V Mono

6010-55

230V Mono

6010-65

230V Mono

6010-66

230V Mono

6010-67

230V Tri

230V Tri

230V tri

6010-68

6010-69

6010-70

Temperature class T4

Voltage P/N.

Voltage P/N.

400V Tri

6010-62

400V Tri

6010-63

400V Tri

6010-64

Voltage P/N

230V Tri

6010-38

230V Tri

6010-39

230V tri

6010-40

Voltage P/N.

400V Tri

6010-42

400V Tri

6010-43

400V Tri

6010-44

ATEX RADIATORS WITH CONTROL THERMOSTAT AND SAFETY CUT OUT - Ex de

Room radiator type 6022 ATEX 94/9/CE certified, for heating of ATEX hazardous atmospheres (ambient temperature from

- 20°C up to 60°C, maximum humidity 95%). Built with a set of

heating pins ø 8,5 mm

mounted in a coated steel housing.

- Junction box IP 66 in painted cast-iron with cable gland.

- Control thermostat from 0 up to 50°C and safety cut-out.

Explosion-proof and increased safety

equipment of category 2 for surface industries usable in risk areas 1 and 2, in gas environment of the group IIC whose temperature of self ignition is higher than 200°C(T3).

On request, this range of Atex radiators is also available in compliance with temperature class from T1 up to T6.

Special precautions must be taken to ensure a safe and appropriate use of this equipment. Please consult us or read the instruction manuel previously.

ca.245

ET

-30

L

Atex marking

II 2 G Ex de IIC T3

EC type examination certificate

:

IBExU 03 ATEX 1098

.

Model Ex d IIC

T3

(skin temperature of maxi 200°C on the heating element inside the steel casing with an ambient temperature from -20°C up to +60°C).

PE

140

90

130

Ø14 (2x)

Power.

L

Temperature class T3

ET

+5 -10% (mm) (mm)

Voltage P/N.

500 W

1000 W

1500 W

510

660

860

250

400

600

2000 W

960 700

3000 W

1260 1000

4000 W

1760 1500

230V Mono

230V Mono

230V Mono

230V Mono

230V Mono

230V Mono

6022-01

6022-02

6022-03

6022-04

Website : http://www.vulcanic.com E-mail : [email protected]

Voltage P/N.

400V Tri

400V Tri

400V Tri

400V Tri

400V Tri

6022-05

400V Tri

6022-06

75

FAN HEATERS

Fan heaters for wall mounting, or mounted on castors to heat premises with recirculated air

(case in electro-galvanised steel, painted and stove-dried

– double layer of thermal insulation).

Thermal safety device. protective grille and air deflector.

Switch and thermostat on front panel with power on/off switch. Sound level at 1 m = 55 db(A).

IP 33.

Delivered with pair of wall brackets.

FAN AND CONVECTOR HEATERS

Supply voltage : 400 V 3P.

P/N.

6046-06

6046-12

Power Stages Max.

+5 -10%

Weight output (m

3

/h) (kg)

6 kW 1/1 950

12 kW 1/2 + 1/2 950

24

29

6046-18

18 kW 1/3 + 2/3 1750 34

Standard model to order.

Supply voltage : 230/400 V3P

P/N.

6046-56

6046-62

Power Stages Max.

+5 -10%

Weight output (m

3

/h) (kg)

6 kW 1/1 950

12 kW 1/2 + 1/2 950

24

29

6046-68

18 kW 1/3 + 2/3 1750 34

Ambient thermostat for remote control of temperature :

P/N. 9014-20

• (see ‘thermostats’ section)

Dimensions : H = 480 mm - L = 400 mm

P = 400 mm (6 kW), 535 mm (12 kW), 670 mm (18 kW).

Accessories :

• Pair of wall brackets in painted sheet steel

P/N. 6046-98

L = 622 (6 -12 kW)

P/N. 6046-99

L = 690 (18 kW)

L

11 x 28

27

Mobile wheeled support

P/N. 6041-98

(weight 9 kg)

PORTABLE FAN HEATERS 2 to 15 kW

Portable floor-level fan heaters. Ideal top-up heating for industrial or agricultural sites.

Quick to set up (simply plug in), they can be moved quickly as the need arises.

This range of robust appliances at a competitive price meets the needs of many users while offering a quality technical specification.

2 switchable speeds on all modules : half/ full power switch, and integral blind ambient thermostat adjustable between 0° to 40°C without range.

IP 54.

P/N.

6120-22

6120-25

6120-29

6120-35

6120-22

6120-25

6120-29

6120-35

Max. power Voltage Air output Weight

+5 -10% (V) (m

3

/h) (kg)

2 kW

5 kW

9 kW

15 kW

230 1P

400 3P

400 3P

400 3P

Dimensions

300

400

5,0

8,0

1300 13,5

1300 15,5

230 x 200 x 330

250 x 250 x 420

350 x 380 x 600

350 x 440 x 600

WALL-MOUNTED FAN HEATERS 6 to 15 kW

Perfectly suited for the industrial environment, these fan heaters are designed to heat thermally insulated areas with little air change. In epoxy-coated steel sheet protected by a coat of lacquer, front panel in matt anodised aluminium.

These fan heaters are fitted with an ingenious wall mounting device which allows a choice of three fixing angles.

A ‘quick fit’ plug allows easy connection to a remote control (see accessories).

6 kW models : 1 heating speed + ventilation only.

9 to 15 kW models : 2 heating speeds + ventilation only.

Protection level : IP34.

330 350

Mini. 250

Power

Reference P/N. follows Voltage

230 V 400 V

+5 -10%

3P 3P + N

400 V

3 P

440 V Air output Weight

3 P (m

3

/h) (kg)

6 kW

6129-11 6129-01 6129-21 6129-31

840 14,5

9 kW

6129-12 6129-02 6129-22 6129-32

840 14,5

12 kW

6129-13 6129-03 6129-23 6129-33

1050 16,5

15 kW -

6129-04 6129-24 6129-34

1050 16,5

Installation :

Minimum distance (mm)

Accessories :

P/N .: 6129-97

Remote digital electronic control allows the connection of a maximum of 6 air-blow heaters

to select and see the temperature room (35 °C max), to start up the fan only or to start up the power with the fan together ( 2 speeds ) and select the operating time from 1h to 9 hours.

76

Website : http://www.vulcanic.com E-mail : [email protected]

FAN AND CONVECTOR HEATERS

INDUSTRIAL FAN HEATERS WITHOUT REGULATION

Fan heaters of simple and robust design for heating recirculated air in areas such as workshops, factory shopfloors, warehouses, refectories, sports halls, garages, shops, greenhouse...

These appliances are not fitted with any control system. Max. working temperature : 45°C.

l

A

100

Ventilateur

Spiral fan

4 oblong fixing de fixation holes 10 x 35

35

10

40 C

700 Brackets

(accessories)

50

=

B

L

=

50

Specification of listed models with short delivery time :

Body in protected steel sheet. Stainless steel finned strip heaters (tube in AISI 312/Din 1.4541, fins in Z8 C17). Spiral fan with large blades, and motor (1000 or 1500 rpm, depending on model) with IP55 connection box. Safety thermostat set at 110°C, automatic reset. Connection of two power stages and safety thermostat in an

IP30 box with 3 glands (2 for the power stages and 1 for the safety device).

P/N.

6016-01

6016-02

6016-03

9

6016-04

6016-05

6016-06

6016-07

6016-08

6016-09

6016-10

6016-11

6016-12

6016-13

6016-14

6016-15

6016-16

6016-17

6016-18

Power Voltage over heating L H l A B C Stages ØFan Speed run. output Weight

+5 -10% (V Tri)

4,5

6,75

11,25

15,75

18

21

24

27

30

33

36

40,5

45

49,5

54

58,5

63

400 8

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

(°C)

14

16

17

15

16

14

16

13

32

26

30

12

13

12

16

20

28

(mm) (mm)

355 440

355 440

355 440

355 440

355 440

355 540

395 540

395 540

435 540

435 540

435 540

435 540

515 790

515 790

515 790

515 790

555 790

555 790

(mm)

284

334

334 550

334 550

384

384 600

384 605

384 605

384 605

384

434 665

434 665

384

384

384

384

384

434

(mm)

500

550

600

615

675

675

675

675

695

695

(mm) (mm)

280 150

280 200

280 200

280 200

280 250

280 250

280 250

280 250

350 250

350 250

350 300

350 300

350 250

350 250

350 250

350 250

350 250

350 300

(kW)

2,25+2,25

2,25+4,50

2,25+6,75

4,50+6,75

4,50+11,25

6 +12

6 +15

9 +15

9 +15

12 +18

12 +21

12 +24

13,50+27

13,50+31,50

18 +31,50

18 +36

22,50+36

22,50+40,50

6016-19

67,5 400 17 555 790 434 695 350 300 22,50+45 500

Accessory :

Pair of wall fixing brackets : P/N. 6059-01 for 30kW max.power models (Weight : 9 kg).

Other manufacturing options :

Power, Voltage, number of stages, body material (stainless steel), sealing of the IP55 terminal box, etc.

1500

(mm)

300

350

350

400

400

400

400

450

450

450

450

500

500

300

300

300

300

300

(t/mn)

1000

1000

1000

1000

1000

1000

1500

1500

1500

1500

1500

1500

1500

1500

1500

1500

1500

1500

4800 109

(m 3 /h) (kg)

1250

1200

1150

1100

1050

1000

1500

1300

2750

2500

2250

2000

4000

3800

3600

3400

5200

5000

61

66

74

38

49

52

56

58

79

83

87

99

104

24

27

30

32

36

CONVECTOR HEATERS

Convector heaters designed for heating houses, offices or technical sites open to the public. They are robust, pleasant to look at, and comply with European standards. Fitted with an on/off switch and an electronic ambiant thermostat measuring the temperature at the air entry point, with the option of mechanical locking to a temperature range or to one set temperature.

‘Frost guard’ position set to approx. 7°C.

Supply voltage: 230 V single phase.

Power L H

P/N.

6045-10

1000 W 420 430 83

D Weight

+5 -10% (mm) (mm) (mm) (kg)

4,6

6045-15

1500 W 580 430 836

6045-20

2000 W 740 430 83 7,6

All these convector heaters are double insulated (class

2) , and can be installed near water draw-off points as defined in regulations.

Electronic ambient air control : see ‘thermostats’ section.

HOT AIR CURTAINS 3kW

Economical hot air curtains suitable for single doorways.

The heater can be wall - or ceiling -mounted at a height between 1,8m and 3m above floor level and a minimum of 300m from adjacent walls . Hot air curtains set up a thermal barrier between two places of very different temperature. They help to save heating and air-conditioning in the protected area.

Mounting kit included.

P/N.

6122-01

6122-02

108

Air entry

635

Air exit

Power

+5 -10% V

Voltage No of stagesm

LOutput Weight

3

/h (kg)

3 kW as 6122-01 but with electronic thermostat.

Website : http://www.vulcanic.com E-mail : [email protected]

77

HOT AIR GENERATORS

HIGH TEMPERATURE HOT AIR GENERATORS

SUCTION FAN

Bare-wire hot air generator. A method of heating dry air. A bare heating wire is in direct contact with the air. This reduces the start-up time of the heater considerably (working temperature is reached in a few seconds) and allows high temperatures to be achieved from a small appliance.

Supplied with or without a suitable blower, the appliance reliably produces the desired result.

Generators can be used in

- an open circuit (sending out hot air) or in a closed circuit (to heat another system via a heat exchanger or a double-skinned casing).

- Closed-circuit models are fitted with fans and an offset motor, so as to withstand a high return temperature. In open-circuit use, we recommend an air filter at the turbine entry, to prolong the life of the heater (by reducing accumulation of dirt, and corrosion of the heater).

Maximum output air temperature for generators : 250°C

Suction fans are designed to operate in open or closed circuit with an air inlet temperature of 160 ° C max

Accessories :

P/N.: 10748-02

Adapters to connect the motor fan type 10748 to "high power" heater type 10757

HOT AIR GENERATORS

P/N.

HEATERS

Power Voltage

+5 -10% (V)

10755-01

1,5 kW 230 -1P

10755-02

10756-01

10756-02

10756-03

10756-04

3 kW

3 kW

6 kW

3 kW

230 -1P

230 -1P

230 -1P

400 -3P

6 kW 400 -3P

10756-05

9 kW 400 -3P

10756-06

12 kW 400 -3P

10757-01

18 kW 400 -3P

10757-02

24 kW 400 -3P

10757-03

36 kW 400 -3P

These hot air generators are ideal for heating, drying, heat-shrinking or polymerisation.

Designed for industrial use, the AISI 321/Din 1.4541

stainless steel heating element heats air to a maximum of 90°C, propelled by the fan.

The heating part of these appliances is completely insulated.

Two models are available :

- fully equipped model, ready for use with temperature control and safety systems.

The PID controller drives a power unit, allowing a steady, precise output air temperature.

- unregulated model with safety system. A Pt100 ohms probe and a safety thermostat measure the output air temperature. The installer has to add an external control system (controller with Pt 100 input + power unit).

Minimum inlet temperature: 10°C.

Maximum outlet temperature: 90°C.

100

100

100

195

195

195

Ø int

(mm)

50

50

100

100

100

HEATERS

Length

(mm)

P/N.

Power Voltage Run. output

(kW) (V) ( m3/h)

271

10746-01

0,4 220/380 360

271

10746-01

0,4 220/380 360

368

10747-01

0,75 220/380 900

368

10747-01

0,75 220/380 900

368

10747-01

0,75 220/380 900

368

10747-01

0,75 220/380 900

368

10747-01

0,75 220/380 900

368

10747-01

0,75 220/380 900

489

10748-01

3,7 220/380 2100

489

10748-01

3,7 220/380 2100

489

10748-01

3,7 220/380 2100 heating element turbine blower

150 thermal insulation under painted steel jacket

490 max.

M

A

GENERATOR

SUCTION FAN (50Hz)

90 310 regulator

P/N.

Power

+5 -10%

Voltage

(V)

10712-01

700 W 230 1P

Regulator

Yes Ø of outlet pipework : 50 mm (about)

10712-51

700 W 230 1P No

Temperature rise is inversely proportional to output, which depends upon pressure loss in the receiver (tube + nozzle installed by the user).

Temperature rise inlet / outlet (°C) 80 70 60 50 45 40

Air output (m 3 /h)

Pressure loss in receiver (mm of CE)

23

90

26

85

30

70

37

50

41

250

46

To increase the air outlet temperature, it is therefore sometimes necessary to reduce the diameter of the outlet pipework.

PORTABLE HOT AIR GENERATORS

Portable equipment for heating and drying various parts, treatment of heat shrink to achieve bonding and welding of plastics.

Continuous adjustment using an electronic mounted in the handle

Supply voltage: 230 V 1P.

Power wire length = 3 m.

P/N 6042-02

P/N 6042-03

P/N.

Power.

+5 -10%

6042-02

3400 W

6042-03

1600 W

Length

(mm)

320

340

Blowing accessories:

Consult us

Air output Temp.

(l/min) (°C)

500 maxi +20/+650

230 maxi +20/+700

Weight

(kg)

1,5

1,3

78

Website : http://www.vulcanic.com E-mail : [email protected]

CIRCULAR AIR DUCT HEATERS

AIR HEATERS FOR CIRCULAR DUCTS

Electric duct heaters, for heating air to approx. 40°C in round air-conditioning ducts (diameter from 125 to 630mm) to a maximum pressure of 100mm WC and a minimum air speed of 2 m/s.

Tubular sheathed elements stainless steel tube AISI 321/Din1.4541 in flat panel shape, mounted on an IP 30 cover in galvanised steel sheet.

2 sealing glands ISO 16 and ISO 20 Bis.

Supply voltage : 230 V 1P, 230 V 3P, 400 V 3Pi

In accordance with coupling and power selected.

Equipped with temperature limiter, bimetallic expansion type, with automatic reset preset to 90°C

Options :

- Stainless steel vessel.

- Temperature limiter, bimetallic expansion type, with manual reset preset to 120°C

- 2 temperature limiters, bimetallic expansion type,for air temperature alarms with 1 manual reset preset to 120°C and other one automatic reset preset to 90°C

Diameter up to 600 mm-Power up to 27 kW with Longer length

Direction of air flow

Heating

Volume

150 mm

3,50

3,75

4,00

4,50

5,30

6,00

7,50

8,00

9,00

10,50

12,00

13,50

Standard models (supplied with connecting clips ) :

Power

+5/-10 %

(kW) 125

0,5

60155-01

0,75

60155-02

1,00

1,25

1,50

1,75

2,00

2,25

2,50

2,66

3,00

160

60255-01

60255-02

60255-03

60255-05

60255-06

200

Duct diameter Ø

(mm)

250 315 355 400 450 500

60355-01

60355-02

60355-03

60455-02

60455-03

60455-04

60355-05 60455-05

60355-06

60555-02

60555-03

60555-04

60555-05

60555-07

60455-08 60555-08

60355-09 60455-09 60555-09

60455-10 60555-10

60655-03

60655-04

60655-05

60655-07

60655-08

60655-10

60755-05

60755-07

60755-08

60855-05

60855-07

60855-08 60955-08

60755-11 60855-11 60955-11

60655-12

60355-13 60455-13 60555-13 60655-13

60455-14

60455-15 60555-15 60655-15

60755-14

60855-12

60855-14

60555-16 60655-16 60755-16 60855-16

60555-17 60655-17 60755-17 60855-17

60955-14

60955-16

60955-17

60555-18 60655-18 60755-18 60855-18

60555-19 60655-19 60755-19 60855-19 60955-19

60655-20

60755-21 60855-21 60955-21

60655-22

60855-23 60955-23

60855-24 60955-24

60955-25

Available on request

Single phase :

Main power in single phase, Duct heater with 1, 2 or 3 heating elements in 230V.

3 phases :

Main power in 3 phases, Duct heater with 3 heating elements in 230V..

Website : http://www.vulcanic.com E-mail : [email protected]

79

RECTANGULAR AIR DUCT HEATERS

CENTRIFUGAL FANS FOR CIRCULAR DUCTS

Range of very compact fans (in galvanised steel) for round ducts. They can be installed at any point along a duct. IP 44.

They connect directly to standard ducting. Easy assembly and dismantling by means of fixing clamps supplied.

Supply voltage : 230 V 1P 50 Hz.

P/N

ØA Output* Output under

∆ p Max. Dimensions (mm) Power Weight

(mm) (m

3

/h) m 3 /h (Pa)

60541-99

200 820 600 150 maxi.B

ØC D (W) (kg)

60°C 172 344 25 100 4,1

60°C 172 344 25 146 4,8

60541-98

200 960 500 300

60542-99

250 1100 580 300

60543-99

315 1115 680 300

60540-99

125 350 200 150

60540-98

160 490 300 150

60540-97

160 700 400 200

*Output to free air, with zero pressure loss

55°C 172 344 25 210 5,0

50°C 172 402 30 224 5,7

60°C 146 242 20 73 2,5

60°C 130 272 25 75

60°C 172 344 25 95

2,8

3,9

AIR DUCT HEATERS FOR RECTANGULAR DUCTS

Electric duct heater, for heating air to approx.40 °C in rectangular ventilation ducts, with a maximum pressure of 100 mm WC and a minimum air flow speed of 2 m/s.

Theses appliances are made of stainless steel finned strip heaters type 6004 (25 x 50) for model 6051 or type

6013 (40 x 80) for model 6052, mounted on a base plate with an IP 30 IK 7 cover in galvanised steel.

- a 90/100 °C safety thermostat with automatic reset.

- 3 entry points for cable, diameter 5 to 20 mm.

Wiring for 1 or 2 heating stages depending on model.

Supply voltage : 230 V 1P, 230 V 3P or 400 V 3P depending on connection and power required.

For large heaters, reinforce the internal edges with metal strips.

Model with 25 x 50 fins

Type 6051

Model with 40 x 80 fins :

Type 6052

Shallow duct fixing

Ø A

Ø A

Ø C

Tall duct fixing

Appliances in stock :

Supplied unwired with instruction sheet and connection device allowing various combinations of power and voltage. Element voltage

230V 1P.

P/N

60512-08

60512-19

60513-28

60513-39

Max. power

+5 -10%

2,25 kW

6,00 kW

11,25 kW

18,00 kW

Unitary. power of pins

+5 -10%

250 W

500 W

750 W

1000 W

A

(mm)

170

320

420

520

Weigh

(kg)

4,8

7,4

11

14,4 ther manufacturing options : power, voltage, IP55 connection box, vessel in stainless steel...

Short delivery time :

Supplied wired.

Réf.

60511-xx

60522-xx

60523-xx

ExD HxL C1 C2

170x235 120x140 150 250

60512-xx

170x395 120x300 150 400

60513-xx

220x395 170x300 200 400

60521-xx

170x373 110x290 150 400

220x373 160x290 200 400

285x373 225x290 265 400

Puissance (kW)

P/N.

Pins Duct Pins Duct Pins Duct Pins Duct Pins Duct Pins Duct

P. unit P. maxi P. unit P. maxi P. unit P. maxi P. unit P. maxi P. unit P. maxi P. unit P. maxi

Pins Duct

P. unit P. maxi

60511-xx

60512-xx

0,251

0,253

0,5 2

0,5 6

0,75 3-14 - -

0,75 9-1 12 1,5

60513-xx

60521-xx

-

60522-xx

-

0,25 4,5 0,5 9

1,25 3,75- 2 6-

0,75 13,5 -1 18 -

2,5 7,5-

1,5

1,25 7,5- 2 122,5 15 -

60523-xx

1,25 11,25- 2 182,5 22,5-

B mm 200 350 450 500 550 650 800

18

27

Spare parts :

These heaters are mounted on a duct of minimum depth B through a rectangular cut-out H x L (drawer method).

Spare heating elements : see page finned strip heaters.

Safety thermostat, automatic resetting air limiter for temperature alarm 90°C, breaking capacity 10 A / 250 VAC, switch hysteresis 12°C.P/N. 53691-01.

PT 100 SENSORS WITH IP54 ALUMINIUM HEAD AND FLANGE

PT 100 ohm at 0°C class B sensing element, inside a AISI 316L

/Din 1.4404 stainless steel sheath. Electrical connection by a

3 poles terminal block inside an IP 54 offset aluminium head, epoxy painted

Temperature range : - 50 to + 500°C (element)

The fitting flange is sliding.

P/N.

31118-016

31118-026

Ø D L Weight

(mm) (mm) (kg)

250 0,1

500 0,15

80

Website : http://www.vulcanic.com E-mail : [email protected]

RECTANGULAR AIR DUCT HEATERS

RECTANGULAR AIR DUCT HEATERS APPLICATIONS

Rectangular duct heaters offer a means of raising the temperature of air duct in circulation and are used in industrial processes or in building air-conditioning applications.

When the circuit is closed (recycled air), the temperature rise generated by the rectangular duct heater is limited to a few degrees.

When the circuit is open (lost air), this rise can be of up to 400°C.

DEFINING YOUR RECTANGULAR AIR DUCT HEATER

Our standardised duct heaters are designed for heating dry or slightly humid, clean or slightly polluted air at a maximum pressure of 100 mm head.If our standardised duct heaters do not have all the criteria required for your application, we will build one specially for you.

List of main parameters needed to define a duct heater

1 – Rectangular duct heater model

2 – Quality of air to be heated

❑ dry air

3 – Air circulation :

❑ case

❑ drawer

❑ slightly damp there

❑ air not polluted

❑ air slightly polluted

❑ lost air

❑ recycled air

4 – Min. air inlet temperature :

❑ recycled air with fresh air inlet temperature

Maxi air outlet temperature :

5 – Nominal air flow (specifying the unit, m 3 /h, Nm 3 /h, kg/h…) :

6 – Duct heater power (W) :

If you do not know the power to be installed, the following formula will help you to determine it, mainly for open circuit (lost air) applications :

P = 0,349 x Mq x ∆t

P = Power to be installed in W (allowing for a safety factor of 1,2)

Mq = Mass flowrate (kg/h) = flow volume (m 3 /h)x mass volume at desired temperature (kg/m 3 )

∆ t = temperature rise between inlet and outlet of rectangular duct heater in °C

In case of closed circuit operation (lost air), although the same formula applies identically, the temperature rise is gradual and not in one go.

When

∆ t is not known, to estimate the power to be installed, it is necessary to take the following parameters into consideration : specific calorific losses of enclosure, volume of air and mass of rooms to be heated, temperature rise time etc. ...

7 – Number of power stages :

8 – Power supply voltage (specify single phase or three phase) :

9 – Air passage section (Width in mm x height en mm) : depth if required (mm) :

10 – Maximum operating pressure (while specifying the unit : mm de WC, Pa, mBar…) :

11 – Maximum permissible load losses in battery :

12 – Material of housing :

13 – Tightness of the battery case :

❑ protected steel

304L Stainless steel

IP 55

IP 30

IDENTIFICATION OF THE RECTANGULAR DUCT HEATER MODELS BY TYPE NUMBER

Operating temperature dry air temp.

≤ 110°C

110°C< temp.

200°C

110°C<temp.

300°C

Temp.>300°C

6531/6532

6534

6097 consult us slightly damp or polluted air

6533/6096

6534

6097 consult us

Note : Compact rectangular duct heater type 6096 and 6097 have a high-power/ volume ratio.

The particular positioning of the heating elements considerably improves thermal exchanges.

Type P/N.

Pwr of case model min

Pwr maxi

(kW) (kW) heated by

Type P/N.

L HP of drawer model (mm) (mm)

Min.

Max.

(mm) air vessel air vessel

(m/s)

0,25 171 Finned strip heaters 25 X 50 6535 75 to 1635 190 to 1540 195 to 645 1,57

(m/s)

6531

6532

6533

6534

6096

6097

1,25

0,25

0,25

1,35

1,125

285

228

228

368

368

Finned strip heaters 40 X 80 tubular elements Ø 10,2 tubular elementsØ 10,2 tubular elements Ø 16tubular elements Ø 16-

6536

6537

6538

130 to 1755 350 to 1510

75 to 1795 210 to 1300

75 to 1795 250 to 1620

125 to 1725 500 to 1500

125 to 1725 500 to 1500

225 to 810 2 7

245 to 895 3 7

245 to 895 2 7

120 to 900 3 7

120 to 900 2,57

Geometry Tightness IP of terminal box

Rectangular 30 or 55

Rectangular 30 or 55

Rectangular 30 or 55

Rectangular 20 or 55

Rectangular 30

Rectangular 20 or 55

Website : http://www.vulcanic.com E-mail : [email protected]

81

RECTANGULAR AIR DUCT HEATERS

All our standard rectangular duct heaters have a safety thermostat with automatic reset in a thermowell, a stuffing box per power stage and a stuffing box for the safety thermostat. Customer electric connection is directly to the coupling bars of the heating elements except for the 6096 and 6097 models of high-power levels where connection is to a terminal block. Boxed models can be mounted in a horizontal or vertical airflow duct. The drawer type rectangular duct heater can be assembled preferably with the heating elements in the vertical position.The attaching flanges of the boxed rectangular duct heater and drawers rectangular duct heater on supporting plate are not drilled. Counter drilling will be performed on site. All our models have a protected steel or stainless steel carcass.

Types 6531 et 6532

Types 6535 et 6536

Type A B

6535 80 20

6536 60 0

Type 6533 Type 6537

cutout in duct

(possible assembly)

Cut out in duct

(recommended assembly)

Type 6534

Type 6538

cutout in duct

(possible assembly) cutout in duct

(recommended assembly)

Type 6096

Type 6097

(possible assembly) cutout in duct type

(recommended assembly)

82

Website : http://www.vulcanic.com E-mail : [email protected]

RECTANGULAR AND FLANGE

AIR DUCT HEATERS

RECTANGULAR AIR DUCT HEATERS

KS = 0 mm, T<80°C

KS = 150 mm, 80°C< T <150 °C

KS = 300 mm, T >150 °C

Type 6545

Tubular heating elements, diameter 10,2 mm, material AISI 316 L / DIN 1.4404

Inlet / Outlet flange : circumferential flange, width 40 mm

Metric threaded cable entry glands, Cover : IP 52

Supply voltage 230/400 V

2 sensor thermowells, diameter 7,5 x 0,5 mm ( material AISI 316 L/ DIN 1.4435), one connected to a heating element by a heat-transfer bridge

Max. working pressure 0,02 bar

All materials without certificate

Max. output temperature without cooling stretch ( KS ), 80 °C. (T> 80 °C with cooling stretch installed KS = 0 up to 80°C max.) ; KS = 150 mm 80°< T <150 °C KS= 300 mm,T >150 °C.

FLANGE AIR HEATERS

Designed for heating air or gas up to 150°C, depending on the selected material and the cooling stretch, minimum speed 3m/s, maxi operating pressure 0,2 bar. Duct heaters made in stainless steel AISI 304/DIN1.

4301 as EN 1092 standard flanges form F, DN 100 or 150,

PN 10. Designed for horizontal mounting.

IP52 connection box fitted with a 30 / 300 °C adjustable thermostat and a safety cut out preset to 500°C.

Voltage : 400V 3P

DN

T

L

DN

KS = 0 mm, T < 80°C

KS = 150 mm, 80°C< T <150 °C

KS = 300 mm, T >150 °C

CLR 210 x 210 DN 150

Type 6546

T L

H x B: 210 x 210

Load n (

W/cm

1 1,5 3 6

Rows of Nbr. of Power (kW)

2

)

(mm) (mm) elementselements

300 900 33

300 900 66

300 900 99

500 1100 12 12

500 1100 15 15

500 1100 18 18

750 1350 24 24

750 1350 30 30

750 1350 36 36

1000 1600 39 39

1000 1600 42 42

1000 1600 48 48

4,2

5,6

7,6

8,4

8,8

9,5

11,2

0,7

1,4

2,1

2,8

3,8

6,0

8,0

10,0

12,0

13,0

14,0

16,0

1,0

2,0

3,0

4,0

5,0

2,0

4,0

6,0

4,0

8,0

12,0

8,0 16,0

10,0 20,0

12,0 24,0

16,0 32,0

16,0 40,0

24,0 48,0

26,0 52,0

28,0 56,0

32,0 64,0

CLR 400 x 400 DN 250

Type 6548

T L

H x B: 400 x 400

Rows of Nbr. of

(mm) (mm) elements elements

Load n (

W/cm

2

)

1 1,5 3 6

Power (kW)

300 9003 3

300 9006 6

300 9009 9

500 1100 12 12

500 1100 15 15

500 1100 18 18

750 1350 24 24

750 1350 30 30

750 1350 36 36

1000 1600 39 39

1000 1600 42 42

1000 1600 48 48

3,0

6,0

9,0

12,0

15,0

18,0

24,0

30,0

36,0

39,0

42,0

48,0

4,5

9,0

13,5

18,0

22,5

27,0

35,0

45,0

54,0

59,0

63,0

70,0

9,0 18,0

18,0 36,0

27,0 54,0

36,0 72,0

45,0 90,0

54,0 108,0

72,0 144,0

90,0 180,0

108,0 216,0

117,0 234,0

126,0 252,0

144,0 288,0

CLR 285 x 285 DN150

Type 6547

T L

H x B: H x B: 285 x 285

Load n (

W/cm

2

)

1 1,5 3 6

Power (kW) Rows of Nbr. of

(mm) (mm) elements elements

300 90033

300 90066

300 90099

500 1100 12 12

500 1100 15 15

500 1100 18 18

750 1350 24 24

750 1350 30 30

750 1350 36 36

1000 1600 39 39

1000 1600 42 42

1000 1600 48 48

7,5

9,0

12,0

15,0

18,0

1,5

3,0

4,5

6,0

19,5

21,0

24,0

11,2

13,4

18,0

22,4

27,0

2,2

4,5

6,7

9,0

29,0

31,5

36,0

2,5

9,0

9,0

18,0

13,5 27,0

18,0 36,0

22,5 45,0

27,0 54,0

36,0 72,0

45,0 90,0

54,0 108,0

58,0 117,0

63,0 126,0

72,0 144,0

CLR 550 x 550 DN 400

Type 6549

H x B: 550 x 550

T L

Load n (

W/cm

2

)

1 1,5 3 6

Power (kW) Rows of Nbr. of

(mm) (mm) elements elements

300 90036

300 9006

300 9009

12

18

500 1100 12 24

500 1100 15 30

500 1100 18 36

750 1350 24 48

750 1350 30 60

750 1350 36 72

1000 1600 39 78

1000 1600 42 84

1000 1600 48 96

6,0

12,0

18,0

24,0

30,0

36,0

48,0

60,0

9,0

18,0

27,0

36,0

45,0

54,0

72,0

90,0

18,0 36,0

36,0 72,0

54,0

72,0

90,0

108,0

108,0

144,0

180,0

216,0

144,0 288,0

180,0 360,0

72,0 108,0 216,0 432,0

78,0 117,0 234,0 468,0

84,0 126,0 252,0 504,0

96,0 144,0 288,0 576,0

Tubular heating elements diameter 10,2 mm, material AISI 316 L / DIN 1.4404

Inlet / Outlet flange : Form F flanges, DN 100 or 150, PN 10

Metric threaded cable entry glands.

Cover : IP 52

Supply voltage 230/400 V

2 sensor thermowells, diameter 7,5 x 0,5 mm ( material 1.4435), one connected to the heating element by a heat-transfer bridge

Max. working pressure 0,02 bar

All materials without certificate

Max. output temperature without cooling stretch(KS), 80 °C

(

T> 80 °C only with cooling stretch).

Website : http://www.vulcanic.com E-mail : [email protected]

83

SOLIDS HEATING

Vulstar

® cartridges High-power heating rods

Ceramic core elements Strip heaters

PTC resistors

Heat tracing

Band heaters

Accessories for heat tracing

Silicone heating panels Infrared generators

84

Website : http://www.vulcanic.com E-mail : [email protected]

VULSTAR

®

CARTRIDGES

APPLICATIONS

Vulstar

® cartridges are used to heat metal like moulds, dies, plates and bolts or liquid.

They can be provided with a thermocouple.

VULSTAR ® cartridge with thermocouple

VULSTAR ® must be inserted in a drilling with an H7 allowance, pre-lubricated with an anti-corrosion product to facilitate installation and removal.

Where possible, this drilling must be extended by a hole through the other side for insertion of an extractor. Length L must be fully in contact with the medium to be heated.

The high heat flow of VULSTAR ® cartridges requires efficient temperature control with a probe (usually a J- or K-type thermocouple) installed close to the heating section.

Mould hotplates shaping dies heat sealing

Marking appliances band heaters liquid heating bolt heaters

Supply voltage up to 450 V 1P or 3P.

Load up to 40 W/cm

2.

Length from 25 mm to 2500 mm depending on diameter.

Diameter from 6,35 mm (1/4”) up to 31,8 mm (2” 1/4).

Different types of connection to fit with the ambient temperature.

Compliance with VDE standards.

Connecting leads

Standard length S = 350mm.

V V V

NSV

S L

Lc

2 flexible braided nickel leads, silicone-coated glass fibre insulation (max. temperature 350°C).

V V V

KPT

S L

Lc

2 flexible braided nickel leads, kapton insulation (max.

temperature 400°C).

Lc = Heating length

Fitting devices

Reversed plug

S = 350 mm

Isolation 0,5xØ env

V V V

GML

S

S1

H L

Lc

2 flexible NSV or KPT leads, mechanically protected by a flexible metal sheath attached axially.

NSP

V V V

S

S1

L

Lc

2 flexible braided nickel leads, thermally protected by ceramic beads (max. temperature 450°C).

Fixed stop

L

NH= 8 about Ø

NH=Non Heating length

H

Protection of connecting leads

Ø1

V V V

S

L

Lc

GMAL

S1

2 flexible NSV or KPT leads, mechanically protected by a flexible metal sheath attached radially.

Silicone-coated

Câble silicone

Heat-shrink

Ø1 Fond étanche

V V V

SEALED

50

S

S2

S1

H L

Lc

One 3-core cable, encased in resin to ensure a watertight connection.

Plug

d1

E

NH : – 2% with

Min. 15 mm max.

A

D

20 mm maxi

Different types of seals

D

NH : – 2% with

Min. 15 mm max.

A

L D d2 on request

WP+ (WaterProof Plus):

For connection temperature up to 160°C.

MT (Medium Temperature):

Sealed for connection temperature up to 220°C in low pollution environments with low humidity and no sudden temperature changes.

HT (High Temperature):

Most frequently used. Non-waterproof seal for connection temperature up to 350°C, in a humidity-free atmosphere

Website : http://www.vulcanic.com E-mail : [email protected]

85

VULSTAR

®

CARTRIDGE HEATERS

S = 350 mm L

HIGH LOAD VULSTAR

®

CARTRIDGES

High load VULSTAR

® cartridges are especially suitable where space is at a minimum.

Cartridges in AISI 321/Din 1.4541 stainless steel. Filled with high-temperature (HT), non-watertight thermal cement.

Supply voltage 230V 1 P.

2 flexible braided nickel leads with silicone-coated fiber glass insulation

(max. connection temperature 350°C).

Tolerance on length : 2,5 mm min.

Ø

P/N.

(mm)

WITHOUT TC WITH TC/J

Power

WITH TC/K +5% -10% (W/cm 2 ) (mm)

10163-12 20163-12 20263-12

125 W

Load

21

L

40

Weight

(kg)

0,010

33 40 0,010

6,5

10163-14 20163-14 20263-14

200 W

10163-21 20163-21 20263-21

100 W

10163-23 20163-23 20263-23

150 W

13

19

50

50

0,010

0,010

31 50 0,010

10163-25 20163-25 20263-25

250 W

10163-36 20163-36 20263-36

300 W

10163-54 20163-54 20263-54

200 W

10163-56 20163-56 20263-56

300 W

10164-11 20164-11 20264-11

100 W

30

11

17

13

60

100

100

40

0,010

0,015

0,015

0,010

20 40 0,010

10164-13 20164-13 20264-13

150 W

10164-15 20164-15 20264-15

250 W

10164-24 20164-24 20264-24

200 W

33

20

40

50

0,010

0,010

30 50 0,010

8

10164-26 20164-26 20264-26

300 W

10164-31 20164-31 20264-31

100 W 8

10164-33 20164-33 20264-33

150 W

10164-35 20164-35 20264-35

250 W

10164-42 20164-42 20264-42

125 W 7

12

20

60

60

60

80

0,010

0,010

0,010

0,015

11 80 0,015

10164-44 20164-44 20264-44

200 W

10164-46 20164-46 20264-46

300 W

10164-55 20164-55 20264-55

250 W

17

11

80

100

0,015

0,015

18 100 0,015

10164-57 20164-57 20264-57

400 W

10164-66 20164-66 20264-66

300 W

10164-68 20164-68 20264-68

450 W

10

15

130

130

0,030

0,030

21 40 0,020

10165-13 20165-13 20265-13

200 W

10165-15 20165-15 20265-15

300 W

10165-21 20165-21 20265-21

100 W 8

10165-26 20165-26 20265-26

400 W

10165-31 20165-31 20265-31

125 W 8

32

32

40

50

50

60

0,020

0,025

0,025

0,030

13 60 0,030

10165-33 20165-33 20265-33

200 W

10165-36 20165--36 20265-36

450 W

10165-44 20165-44 20265-44

250 W

29

11

60

80

0,030

0,035

18 80 0,035

10

10165-46 20165-46 20265-46

400 W

10165-47 20165-47 20265-47

600 W

10165-54 20165-54 20265-54

250 W 9

27 80

100

0,035

0,040

14 100 0,040

10165-56 20165-56 20265-56

400 W

10165-57 20165-57 20265-57

600 W

10165-59 20165-59 20265-59

800 W

10165-66 20165-66 20265-66

400 W

10165-67 20165-67 20265-67

600 W

21

28

11

16

100

100

130

130

0,040

0,040

0,050

0,050

21 130 0,050

10165-69 20165-69 20265-69

800 W

10165-76 20165-76 20265-76

450 W

10165-78 20165-78 20265-78

700 W

10

16

160

160

0,060

0,060

23 160 0,060

10165-70 20165-70 20265-70

1000 W

10166-21 20166-21 20266-21

125 W 8

10166-22 20166-22 20266-22

200 W 13

50

50

0,035

0,035

19 50 0,035

12,5

10166-23 20166-23 20266-23

300 W

10166-25 20166-25 20266-25

450 W

10166-42 20166-42 20266-42

250 W 9

10166-44 20166-44 20266-44

400 W

10166-46 20166-46 20266-46

600 W

29

15

22

50

80

80

80

0,035

0,050

0,050

0,050

29 80 0,050

86

10166-48 20166-48 20266-48

800 W

10166-76 20166-76 20266-76

600 W

10166-55 20166-55 20266-55

450 W

10166-59 20166-59 20266-59

1000 W

10166-65 20166-65 20266-65

450 W

10166-67 20166-67 20266-67

700 W

10166-69 20166-69 20266-69

1000 W

10

13

28

10

15 130 0,075

21

160

100

100

130

130

0,085

0,060

0,060

0,075

0,075

Model without

Thermocouple

(TC K/J)

E NH = 10 about

Model with

Thermocouple

(TC K/J)

Ø

(mm)

12,5

16

20

S=350mm

S2

NH=Non Heating length

L

NH=8mm

T

Thermocouple J ou K

P/N.

WITHOUT TC WITH TC/J

Power Load L Weight

WITH TC/K +5% -10% (W/cm 2 ) (mm) (kg)

10166-78 20166-78 20266-78

800 W 14 160 0,085

10166-96 20166-96 20266-96

600 W8 200 0,095

10166-90 20166-90 20266-90

1250 W 17 200 0,095

10167-11 20167-11 20267-11

150 W6 60 0,065

10167-13 20167-13 20267-13

400 W 16 60 0,06

10167-22 20167-22 20267-22

300 W9

10167-33 20167-33 20267-33

400 W9

80 0,080

100 0,105

10167-36 20167-36 20267-36

800 W 18 100 0,105

10167-44 20167-44 20267-44

600 W 10 130 0,125

10167-46 20167-46 20267-46

800 W 13 130 0,125

10167-57 20167-57 20267-57

1000 W 13 160 0,145

10167-69 20167-69 20267-69

1500 W 18 180 0,160

10167-76 20167-76 20267-76

800 W8 200 0,175

10167-78 20167-78 20267-78

1250 W 13 200 0,175

10167-88 20167-88 20267-88

1250 W 10 250 0,220

10167-80 20167-80 20267-80

2000 W 17 250 0,220

10167-99 20167-99 20267-99

1500 W 10 300 0,260

10168-23 20168-23 20268-23

800 W 11 130 0,180

10168-38 20168-38 20268-38

2500 W 27 160 0,210

10168-47 20168-47 20268-47

2000 W 17 200 0,260

10168-59 20168-59 20268-59

3150 W 21 250 0,320

Website : http://www.vulcanic.com

E-mail : [email protected]

VULSTAR

®

CARTRIDGE HEATERS

Ø

(mm)

1/4”

6,35

3/8”

9,52

P/N.

Power Load L

WITHOUT TC WITH TC/J WITH TC/K +5% -10% (W/cm

2

) (mm)

Weight

(kg)

10183-12 20183-12 20283-12

125 W 22 38,1 0,005

10183-14 20183-14 20283-14

200 W 36 38,1 0,005

10183-21 20183-21 20283-21

100 W 12 50,8 0,010

10183-23 20183-23 20283-23

150 W 18 50,8 0,010

10183-25 20183-25 20283-25

250 W 31 50,8 0,010

10183-32 20183-32 20283-32

125 W 12 63,5 0,010

10183-34 20183-34 20283-34

200 W 19 63,5 0,010

10183-36 20183-36 20283-36

300 W 28 63,5 0,010

10183-47 20183-47 20283-47

400 W 30 76,2 0,015

10183-56 20183-56 20283-56

300 W 16 101,6 0,015

10185-13 20185-13 20285-13

200 W 24 38,1 0,020

10185-15 20185-15 20285-15

300 W 36 38,1 0,020

10185-24 20185-24 20285-24

250 W 21 50,8 0,025

10185-42 20185-42 20285-42

150 W8 76,2 0,035

10185-44 20185-44 20285-44

250 W 13 76,2 0,035

10185-46 20185-46 20285-46

400 W 20 76,2 0,035

10185-47 20185-47 20285-47

600 W 30 76,2 0,035

10185-54 20185-54 20285-54

250 W9 101,6 0,040

10185-56 20185-56 20285-56

400 W 15 101,6 0,040

10185-57 20185-57 20285-57

600 W 22 101,6 0,040

10185-66 20185-66 20285-66

400 W 11 127 0,050

10185-67 20185-67 20285-67

600 W 17 127 0,050

10185-76 20185-76 20285-76

450 W 11 152,4 0,060

Ø

(mm)

1/2”

12,7

5/8”

15,87

P/N.

Power Load L

WITHOUT TC WITH TC/J WITH TC/K +5% -10% (W/cm

2

) (mm)

Weight

(kg)

10186-21 20186-21 20286-21

125 W7 50,8 0,035

10186-23 20186-23 20286-23

300 W 18 50,8 0,035

10186-25 20186-25 20286-25

450 W 28 50,8 0,035

10186-42 20186-42 20286-42

250 W9 76,2 0,050

10186-44 20186-44 20286-44

400 W 15 76,2 0,050

10186-46 20186-46 20286-46

600 W 23 76,2 0,050

10186-48 20186-48 20286-48

800 W 30 76,2 0,050

10186-53 20186-53 20286-53

300 W8 101,6 0,060

10186-55 20186-55 20286-55

450 W 12 101,6 0,060

10186-57 20186-57 20286-57

700 W 19 101,6 0,060

10186-65 20186-65 20286-65

450 W 10 127 0,075

10186-67 20186-67 20286-67

700 W 15 127 0,075

10186-78 20186-78 20286-78

800 W 14 152,4 0,090

10186-87 20186-87 20286-87

700 W 10 177,8 0,100

10186-89 20186-89 20286-89

1000 W 15 177,8 0,100

10186-98 20186-99 20286-99

800 W 10 203,2 0,110

10187-02 20187-02 20287-02

250 W 12 50,8 0,060

10187-03 20187-03 20287-03

400 W 20 50,8 0,060

10187-23 20187-23 20287-23

450 W 14 76,2 0,080

10187-36 20187-36 20287-36

800 W 18 101,6 0,095

LOW LOAD VULSTAR ® CARTRIDGES

These AISI 321/ Din 1.4541 stainless steel or brass heaters, with loads between 2 and 3,7 W/cm

2

, offer a good solution for heating metal blocks and small containers to a temperature not exceeding 300°C (350°C for stainless steel models)

Sealing = HT

Supply voltage 230 V 1 P.

Flexible nickel braid leads with glass fiber isolation

(bending possible; min. E = 15 mm).

S = 350 mm

E

L

NH = 10 env

NH= Non Heating length

Tolerance on length : 0/ -2,5 % min. of 2,5 mm.

Ø

P/N.

Power Ø L

+5 -10% (mm) (mm)

Material Weight

(kg)

1004-01

100 W 9,5 100 Stainless steel 0,025

1004-02

150 W 9,5 150 Stainless steel 0,035

1004-03

150 W 14,7 100 Brass

1004-04

150 W 14,7 150 Brass

1004-05

175 W 14,7 150 Brass

1004-06

200 W 14,7 200 Brass

0,060

0,075

0,075

0,100

Website : http://www.vulcanic.com E-mail : [email protected]

87

VULSTAR

®

CARTRIDGE HEATERS

VULSTAR

®

MEDIUM LOAD CARTRIDGES

These cartridges have a very wide range of applications. Their 7 W/cm

2 load and their high temperature resistance (700°C on the sheath surface) allow a fast heating of metal blocks and small containers.

The connection temperature must not exceed 300°C.

Sealing = HT

Supply voltage 230 V 1 P.

Nickel braid leads with glass fiber isolation, length

350mm

Bending possible : min. 40mm

P/N.

Power(W) Ø

+5 -10% (mm)

1008-90

50 W 6,35

1008-93

70 W

1008-94

80 W

1008-91

110 W

1007-01

80 W

1007-18

100 W

1007-02

180 W

1007-21

250 W

1007-03

300 W

6,35

6,35

6,35

9,52

9,52

9,52

9,52

9,52

Length L Weight

(mm) (kg)

50 0,010

70

80

100

0,012

0,013

0,015

50

60

100

120

150

0,015

0,018

0,025

0,030

0,040

P/N.

Power(W)Ø

+5 -10% (mm)

1007-23

180 W 12,7

1007-24

220 W

1007-25

320 W

1007-06

380 W

12,7

12,7

12,7

1007-26

550 W 12,7

1007-08

320 W 15,87

1007-28

400 W 15,87

1007-29

650 W 15,87

1007-11

1000 W 25,4

1007-12

1500 W 25,4

Length L Weight

(mm) (kg)

70 0,032

80

120

150

0,036

0,050

0,060

200

100

120

200

200

300

0,075

0,065

0,075

0,120

0,290

0,420

EXTRA-LONG VULSTAR

®

CARTRIDGES

To heat liquids or solids over great lengths.

They are made of AISI 321 /Din 1.4544 or AISI 316L /

Din 1.4406 stainless steel tube and loads up to 16 W/cm

2

.

Fixing devices available on request.

S = 350 mm

Nc

Diameter tolerance

1021 : ± 0,1 mm

1024 : -0,02 / -0,12 mm

L

Models listed below are made of AISI 321 / Din 1.4541 tube allowing a surface temperature up to 750°C, with copper braid leads 350 mm, waterproof seals

(connection temperature up to 160°C ). They are fitted with J- or K-type thermocouple (diameter 1mm).

P/N.

Ø Power (W) Voltage LoadL

(mm) +5/-10%

1021-11

10

(V)

NH Weight

(W/cm

2

) (mm) (mm) (kg)

500 230 1 P 5 418 100 0,2

1021-12

10

1021-13

10

1024-11

10

1024-12

10

1500

2000

350

1021-21

10,2

1021-22

10,2

1021-23

10,2

1021-70

12,7

1021-71

12,7

700

500

1500

2000

500

1000

1021-72

12,7 1500

1021-31

15,87 1000

1021-32

15,87 2000

1021-33

15,87 3000

1021-34

15,87 4000

1021-35

15,87 5000

1024-31

15,87 750

1024-32

15,87 1500

400 1 P 5

400 1P 5

230 1P 5

230 1 P 5

230 1 P 5

400 1 P 5

400 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

400 1 P 5

400 1 P 5

230 1 P 5

230 1 P 5

1055 100 0,4

1374 100 0,5

323 100 0,1

546 100 0,2

412 100 0,1

1037 100 0,4

1349 100 0,5

400 100 0,1

600 100 0,3

1000 100 0,5

501 100 0,4

903 100 0,8

1304 100 1,1

1705 100 1,4

2107 100 1,8

401 100 0,3

702 100 0,6

HIGH POWER HEATING RODS

For heating liquids by forced convection from -200°C to 800°C with loads up to 100 W/cm

2

.

These heating rods are generally equipped with a thermowell inside the internal tube.

AISI 316 L / Din1.4404 or AISI 321 / Din 1;4541 stainless steel tube.

The tube surface is either smooth or corrugated to optimise exchange.

Outside diameter 19 mm +0,15 /+0.mm.

88

NH Weight

P/N.

Ø Power (W) Voltage LoadL

(mm) +5/-10%

1021-35

15,87 5000

(V)

400 1 P 5

(W/cm

2

) (mm) (mm) (kg)

2107 100 1,8

1024-31

15,87 750

1024-32

15,87 1500

1021-41

16

1021-42

16

1000

2000

3000

1021-43

16

1021-44

16

1021-45

16

4500

6000

1000

1021-51

20

1021-52

20

1021-53

20

2000

4000

4000

1021-54

20

1021-55

20

1021-56

20

1021-57

20

1021-58

20

4000

6000

6000

7000

7000

1021-59

20

1024-51

20

1024-52

20

1250

2500

230 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

400 1 P 5

400 1 P 5

230 1 P 5

230 1 P 5

230 1 P 5

230 3 P

400 3 P

230 3 P

400 3 P

230 3 P

400 3 P

230 1 P 5

230 1 P 5

Website : http://www.vulcanic.com E-mail : [email protected]

13

13

20

20

23

23

O N R E Q U E S T

401 100 0,3

702 100 0,6

498 100 0,4

896 100 0,8

1294 100 1,1

1891 100 1,6

2489 100 2,1

418 100 0,5

737 100 0,9

1374 100 1,7

547 67 0,8

547 67 0,8

547 67 0,8

547 67 0,8

547 67 0,8

547 67 0,8

498 100 0,6

896 100 1,1

VULSTAR

®

ACCESSORIES

ELECTRICAL BOXES FOR CARTRIDGE HEATERS

Electrical box for VULSTAR

® cartridge in a drilling, P/N. 1092-01 Electrical box for VULSTAR

® cartridge in a thermowell, P/N. 9625-01

40

= =

Allows sealed connections.

includes : Ø 80mm cast iron cover

- ISO 16 bis gland n°

- 10A ceramic connection block,

- 59 x 46 gasket,

55 about

Sealed Tube

Flange brazed to the tube

Allows sealed connections.

Includes : Ø 41 mm cover,

-1 flange to be brazed on the tube

(max. Ø 30mm)

HIGH TEMPERATURE LUBRICANT PASTE AND SPRAY CANS

P/N.

Operating temperature

Weight

(kg)

1026-01

solid above 200°C 0,180/ 400ml

P/N.

Operating temperature

1050-01

-30/+1200°C

Weight

(kg)

0,06

Dry lubrication from 200°C upwards, resists up to 1200°C

• Good lubrication of parts subjected to sliding or rolling friction.

• Simplifies installation of pressed or screwed assemblies.

ADVANTAGES / APPLICATIONS

• Good protection against static friction.

• Allows dismantling of screwed or jointed assemblies without binding.

CERAMIC CORE ELEMENTS

For heating liquids (when mounted in a pocket) or solids up to 450°C (load : 2,5 W/cm2) when fitted into a drilling.

Comprises coils of resistive wire inside a cylindrical ceramic core. Connection by threaded terminals on a shouldered spigot.

105

IP 555 polyamide 6/6 cover for CCE

Ø 47

P/N. 1199-00 (weight

0,4 kg) with gasket and gland ISO 25 Bis

105

Ø T

VVV

42 Lst

Lc

Lc= Heating length

IP 555 polyamide 6/6 cover for CCE

Ø 58

P/N. 2081-99 (weight

0,5 kg) with gasket and gland ISO 25 Bis

P/N.

1103-11

Power Lst Lc Ø CCE TW Ø T Load

+5 -10% (mm) (mm) (mm) inside Ø. (mm) (W/cm

2

)

1000 W 440 300 47 48 57 2,5

2000 W 690 550 47 48 57 2,5

1103-12

1103-13

1103-14

1103-15

1103-16

1103-17

1101-01

1101-02

1101-03

1101-05

1101-04

3000 W 890

2000 W 440

3000 W 690

4000 W 890

4000 W 890

2000 W 451

3000 W 691

4000 W 891

4000 W 891

6000 W 971

700

300

500

650

650

280

400

520

520

800

47

47

47

47

47

58

58

58

58

58

48

48

48

48

48

60

60

60

60

60

57

57 4

57 4

57 4

57 4

67 4

67 4

67

67

67 4

2,5

4,5

4,5

Voltage

230 V 1P 1

230 V 1P

230 V 1P

230 V 1P

230 V 1P

230 V 3P2

400 V 3 P 2

230 V 1P

230 V 1P

230 V 3 P

400 V 3 P

400 V 3P

Weight

(kg)

1,6

1,8

1,2

1,6

1,6

2,4

3,2

3,2

3,5

Website : http://www.vulcanic.com E-mail : [email protected]

A

89

DISC HEATERS

AND STRIP HEATERS

SHEATHED RING HEATERS

To heat circular tank bottoms up to 300°C.

A coil of resistive wire supported by ceramic insulators inside a stainless steel casing.

Loads : 4 to 6 W/cm

2

.

They can equally be used to heat large surfaces by grouping several heaters side by side.

Supply voltage : 230V 1P.

P/N.

PowerØ d eab c h

+5 -10% (mm) (mm) (mm) (mm) (mm) (mm) (mm)

8033-01

250 W 72 10 12 21 12 18 23

8033-02

300 W 88

8033-03

400 W 100

8033-04

500 W 112

8033-05

1000 W 187

8033-06

2000 W 252

25 12 25,5 23 20 23

45 10 38 32,5 20 23

21 14 28 38 17 23

28 17 760

40 18 1060

48 34

41,5 34

SHEATHED MICA STRIP HEATERS

To heat flat surfaces up to 300°C

(hotplates, tanks, moulds, tools). Load 4 W/cm

2

.

Must be firmly clamped to the heated surface (along the entire heated length, Lc).

With protective steatite caps.

Supply voltage : 230V 1P.

Weight

(kg)

0,155

0,145

0,150

0,315

0,390

1,990

C

Threaded terminals

P/N.

4027-05

Power

+5 -10%

4027-01

4027-02

4027-03

4027-04

200 W

300 W

400 W

700 W

800 W

LtH

(mm) (mm)

200

400

500

40

40

40

600

700

60

60

30 Protective caps

SHEATHED STEATITE-INSULATED STRIP HEATERS

To heat flat surfaces up to 600°C

(300°C for models with threaded terminals).

These ceramic-insulated elements have in a stainless steel sheath

Supply voltage : 230V 1P

Weight

(kg)

0,090

0,170

0,220

0,350

0,390

O

12 b d e h a

Supply voltage : 230 V 1 P

Connection by Threaded Terminals, Ø 4 (T

T 4 for 250 to 500 W) or Ø 7 (T T 7 for 1000 and 2000 W) with protective steatite cap.

T T = Threaded Terminals

Thickness 3

25 Lc = Lt - 50

Lt

Supply voltage : 230 V 1 P

Connection by Ø 4 threaded terminals

Nickel Braids with Bead insulation (N B B) depending on power length 500mm.

Lt

30

15

Lc

P/N.

Power Lt LcH e

4033-01

250 W 225 165

ConnectionWeight

+5 -10% (mm) (mm) (mm) (mm) TT (kg)

38 7 T T 7 0,220

4033-02

500 W 390 330

4033-03

750 W 390 340

4033-04

1000 W 500 450

4033-05

1500 W 730 680

4033-06

2000 W 950 900

4033-51

400 W 160 100

4033-52

500 W 260 200

4033-53

750 W 450 390

4033-54

1000 W 560 500

4033-55

1250 W 725 665

4033-56

1500 W 930 870

38 7 T T 7 0,320

55 15 N B B 0,870

55 15 N B B 1,070

55 15 N B B 1,600

55 15 N B B 2,000

38 7

38 7

38 7

38 7 T T 7 1,3

38 7 T T 7 2,3

38 7

T T 7 0,2

T T 7 0,3

T T 7 1,0

T T 7 3,9

Connection by Ø 7 Threaded Terminals (T T 7) with protective steatite cap

50

15

26

Lt

Lc e

10

20 20

Lt

Lt + 20

Hole of fitting for 4033-01 and 4033-02 up to 300°C

Fixing only with 1 hole

6 x 12

90

Website : http://www.vulcanic.com E-mail : [email protected]

PTC RESISTORS

AND HEATING PLATES

PTC RESISTORS

PTC resistors combine two technologies: electric heating and temperature limitation. These resistors have a high conductivity at low temperatures, but at a particular value known as the ‘Curie bend’, their resistance increases considerably. This technology allows automatic temperature limitation independently of the supply voltage.

Resistor bare, for fitting in a ‘sandwich’ of two metal plates. Supply voltage 120 up to 240V.

Connection by leads, reinforced along the first 30mm.

P/N.

3941-21

Nominal Max. power Starting Weight

Curie point. at 230 V power (kg)

50°C 60 W 240 W 0,01

3941-24

3941-27

3941-28

110°C

180°C

220°C

110 W 460 W 0,01

170 W 520 W 0,01

200 W 660 W 0,01

Flat circular resistor in aluminium sheath with central fixing point. Supply voltage 100 up to 240V.

Connection by Two 6,35mm FASTON terminals.

Economical use, compact, and protected against overheating.

According to VDE, CEE, UL, and CSA standards.

Their maximum surface temperature is lower than the ‘Curie point’, which is set according to the size of the device and the prevalent heat-transfer conditions.

Connecting several PTC elements in parallel allows warm-up time to be reduced without influencing the total power dissipated at the regulation point.

3,5

80

59

30

100

6

15 maxi

P/N.

3942-41

Nominal Max. power Starting Weight

Curie point. at 230 V power (kg)

60°C 150 W 448 W 0,065

3942-43

120°C 270 W 820 W 0,065

3942-44

3942-45

180°C

230°C

170 W 505 W 0,065

200 W 550 W 0,065

Flat rectangular resistor in aluminium sheath, with three fixing holes. Supply voltage 120 up to 240V.

Connection by leads, reinforced along the first 50mm.

P/N.

3943-41

Nominal Max. power Starting Weight

Curie point. at 230 V power (kg)

60°C 110 W 448 W 0,065

3943-43

120°C 210 W 820 W 0,065

3943-44

3943-45

3943-46

180°C

230°C

270°C

150 W 505 W 0,065

180 W 550 W 0,065

275 W 700 W 0,065

9

6,2

2

8,5

23,5

57

70 250

PTC DUCT HEATER FOR AIR

To heat a circulating air flow of up to 165 m 3 /h approx.

in a duct of 100x100 cross-section, with automatic surface temperature limitation.

This modern technology ensures completely safe automatic control of the dissipated power.

Models comply with VDE, UL, and IEC standards.

Dimensions : 120,5 x 107 x 17,5 mm

∆ p = 8mm WC for 165m

3

/h

P/N.

3944-01

Max.

Max.

Starting Weight surface temp.

power power (kg)

230°C 1750 W 2400 W 0,22

Connection by FASTON terminals. PTC operating principle described above. Supply voltage : 230 V 1 P.

Air flow in m

3

/h 20 40 60 80 100

∆ t input/ outlet 120°C 80°C 60°C 50°C 40°C

CAST-IRON PLATES

These rugged cast-iron plates comprise two circuits of sheathed metal tubes encased in cast iron. The outer 1300W circuit and the inner 1100W circuit ensure an even temperature distribution. Several plates can be fitted side by side to make a heating table for foodstuffs or materials, up to 450°C.

P/N.

8560-02

Power Weight

+5 -10% (kg)

2400 W 11

Dimensions (mm) : width 400, height 120, thickness 45. Supply current : 230 V 1

P.Connection by spade terminals.

Website : http://www.vulcanic.com E-mail : [email protected]

91

BAND HEATERS

Ideally suited for heating cylindrical shapes in damp environments, in the presence of fatty matter, molten plastic, rubber, etc.(350°C maximum). Provided with brass or stainless profile shielding, brazed connection cover and clamping device offering compact overall dimensions.

Power supply voltage: 230 V 1P.

Output is by a flexible metal braid 1 m long protecting the two power supply conductors with one ground wire.

Ø

to

c la m p

Std

L

1 m

45

°

SEALED MICA BAND HEATERS

MICA BAND HEATERS mini 3

20

3

=

20

H

=

P/N.

Power. Ø Nom. Ø Clamp. H Weight

+5 -10% (mm) (mm) (mm) (kg)

4040-60

100 W 29 28 to 30 25 0,115

4040-61

120 W 29 28 to 30 30 0,120

4040-62

160 W 29 28 to 30 40 0,130

4040-63

135 W 32 31 to 33 30 0,120

4040-64

150 W 35 34 to 38 30 0,125

4040-65

200 W 35 34 to 38 40 0,135

4040-66

140 W 40 39 to 43 25 0,130

4040-67

170 W 40 39 to 43 30 0,130

Aperture

Ø

16

35

Ø

to

c la m p

24 (BF5)

32 (BF7)

Our technical advice :

Taking precautions, it is possible to open Mica collars with diameters ≥ 100 mm. This operation must only be performed once, taking care not to damage the heating part. Finalise tightening when the collar reaches its working temperature.

They are delivered without caps.

P/N.

Power Ø Nom. Ø Clamp. H Weight

+5 -10% (mm) (mm) (mm) (kg)

4020-01

120 W 32 31 to 33 30 0,090

4020-02

130 W 35 34 to 38 30 0,095

4020-03

190 W 40 39 to 43 40 0,120

4020-04

210 W 45 44 to 48 40 0,125

4020-05

240 W 50 49 to 53 40 0,130

4020-06

270 W 56 54 to 60 40 0,140

ARTICULATED CERAMIC BAND HEATERS

P/N.

Power Ø Nom. Ø Clamp. H Weight

+5 -10% (mm) (mm) (mm) (kg)

4040-68

225 W 40 39 to 43 40 0,170

4040-69

160 W 45 44 to 48 25 0,130

4040-70

190 W 45 44 to 48 30 0,140

4040-71

225 W 45 44 to 48 40 0,180

4040-72

175 W 50 49 to 53 25 0,135

4040-73

210 W 50 49 to 53 30 0,150

4040-74

280 W 50 49 to 53 40 0,170

4040-75

350 W 50 49 to 53 50 0,190

4040-76

200 W 56 54 to 61 25 0,140

4040-77

235 W 56 54 to 61 30 0,155

4040-78

310 W 56 54 to 61 40 0,195

4040-79

390 W 56 54 to 61 50 0,225

4040-80

260 W 63 62 to 67 30 0,160

4040-81

300 W 70 68 to 76 30 0,170

4040-82

400 W 70 68 to 76 40 0,200

4040-83

450 W 80 77 to 86 40 0,210

These collars resolve all heating problems for cylindrical shapes up to a temperature of 350°C. They are loaded to a maximum of 4W/cm

2

. The heating element is enclosed in a sheet metal structure; the fast coupling system allows easy assembly and disassembly. Power supply voltage: 230 V 1P. Outputs are by M5 or M7 ( starting from 350 W) threaded terminals.

3

H

+

- 1

P/N.

Power Ø Nom.Ø Clamp.H

Weight

+5 -10% (mm) (mm) (mm) (kg)

4020-07

300 W 63 62 to 67 40 0,160

4020-08

350 W 70 74 to 79 40 0,180

4020-23

375 W 75 74 to 79 40 0,190

4020-09

400 W 80 80 to 86 40 0,205

4020-10

450 W 90 88 to 96 40 0,230

4020-11

500 W 100 98 to 106 40 0,255

4020-12

560 W 110 108 to 117 40 0,285

4020-13

575 W 120 118 to 122 40 0,305

4020-14

750 W 125 123 to 127 50 0,360

4020-15

800 W 130 128 to 137 50 0,370

4020-16

850 W 140 138 to 147 50 0,395

4020-17

875 W 150 148 to 157 50 0,420

4020-18

900 W 160 158 to 167 50 0,445

4020-19

1000 W 170 168 to 177 50 0,460

4020-20

1100 W 180 178 to 187 50 0,470

4020-21

1200 W 190 188 to 197 50 0,492

4020-22

1300 W 200 198 to 207 50 0,520

Collars allowing the heating of cylindrical shapes up to maximum of 700°C depending on load, consisting of a nickel-chrome resistive wire mounted on steatite elements. These articulated elements make the assembly particularly flexible.

Electrical connection is by threaded terminals.

type 4030

Ø

to

c la m p

17

P/N.

Power (W)U Load Ø H

+5 -10% (V) (W/cm

2

) (mm) (mm)

4030-13

990 230 2 300 55

4030-14

1350 230 2

4030-15

1650 230 2

4030-16

2520 230 2

4030-22

660 230 4

4030-27

990 230 4

4030-29

1200 230 4

4030-30

1320 230 4

4030-31

1530 230 4

4030-32

1650 230 4

4030-33

1980 230 4

4030-34

2700 230 4

4030-35

3300 230 4

4030-42

990 230 6

4030-44

1200 230 6

4030-47

1500 230 6

4030-49

1770 230 6

4030-50

1980 230 6

4030-51

2280 230 6

4030-52

2490 230 6

4030-53

2970 230 6

4030-54

4050 230 6

4030-55

4950 230 6

410

500

760

100

150

180

200

230

250

300

410

500

100

120

150

180

200

230

250

300

410

500

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

55

92

6

Ø 30 type 4032

6

Ø 30

Ø

to

c la m p

17

H

H

GENERAL MANUFACTURING CHARACTERISTICS

Diameter : all diameters from 90 mm to 3600 mm

Height

Power

: 32 - 44 - 55 - 78 mm

: depending on the exchange surface (specific load up to 10 W/cm2)

Voltage : any voltage up to 400 V

Current : 4 Min - Max depending on availabilities 60A

Outputs : Cover and metal duct up to 300°C

(without external lagging)

: Threaded terminals Ø. 7 up to 500°C

(without external lagging)

: Threaded terminals Ø. 7 up to 300°C

(without external lagging)

: Nickels beads for high temperatures

No .

Power (W)U Load Ø H

+5 -10% (V) (W/cm 2 ) (mm) (mm)

4032-10

930 230 2 200 78

4032-11

1100 230 2 230 78

4032-12

1170 230 2

4032-13

1410 230 2

4032-14

1920 230 2

4032-15

2340 230 2

4032-22

930 230 4

4032-24

1120 230 4

4032-27

1410 230 4

4032-29

1680 230 4

4032-30

1860 230 4

4032-31

2160 230 4

4032-32

2340 230 4

4032-33

2820 230 4

4032-34

3840 230 4

4032-35

4680 230 4

4032-42

1410 230 6

4032-44

1680 230 6

4032-47

2100 230 6

4032-49

2520 230 6

4032-50

2820 230 6

4032-51

3240 230 6

4032-52

3510 230 6

4032-53

4200 230 6

4032-54

5760 230 6

4032-55

7020 230 6

250

300

410

500

100

120

150

180

200

230

250

300

410

500

100

120

150

180

200

230

250

300

410

500

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

78

Website : http://www.vulcanic.com E-mail : [email protected]

BAND HEATERS

SHEATHED BAND HEATERS

For heating cylindrical shapes up to 450°C in harsh conditions (vibration, humidity, dripping water, etc.) They consist in stainless steel tubular heating element in a flat cylindrical shape, held in place by an external clamping band which acts as a reflector. They have a higher efficiency than mica band heaters.

Supply voltage: 230 V - single phase.

Diameters available

(Ø Clamp)

:

Ø60 to Ø200 mm

with sheathed band heaters or symmetrical half-bands depending of your piping (side access only).

Ø > 200 mm

solution available on request with symmetrical half-bands.

Bands height : 20 à 120 mm

Ø

(Clamp)

-0 + 4mm

• Glass fibre sheathing

Electrical connections available on request

8,5

Radial orientation

8,5

65

Without any information, the standard length of the sheat gaines is 1500 mm.

Others length available on request:

500, 1000, 2000 mm.

Radial orientation

• Threaded terminals

8,5 8,5

• Electric spit

60

Radial orientation Radial orientation

8,5

Radial orientation

26

• Flexible metal cover

8,5

Without any information, the standard length of the sheat gaines is 1500 mm.

Others length available on request:

500, 1000, 2000 mm.

Ø40

1500

200

Radial orientation

SEALED SHEATHED BAND HEATERS

H

± 1

75

8,5

Ø

à

s er re r

±

1

26

REF.

Power Ø Noml Ø Clamp H Weight

+5 -10% (mm) (mm) (mm) (kg)

4750-10

620 W 100 96 to 105 40 0,38

4750-11

620 W 110 106 to 115 40 0,42

REF.

Puiss.

Ø Nom. Ø Clamp H Weight

+5 -10% (mm) (mm) (mm) (kg)

4750-13

800 W 130 126 to 135 40 0,49

4750-14

800 W 140 136 to 145 40 0,53

4750-12

620 W 120 116 to 125 40 0,45

4750-15

1000 W 150 146 to 155 40 0,57

4750-16

1000 W 160 156 to 165 40 0,60

SEALED SHEATHED BAND HEATERS IN TWO HALVES

Built in the same way as the preceeding heaters, they are made of two symmetrical half-bands, allowing them to be fitted to cylinders where access is only possible from one side.

Supply voltage: 230 V 1 P.

Female extension plug

P/N. 9565-01

REF.

Power Ø Nom.

Ø Clamp H Masse

+5 -10% (mm) (mm) (mm) (kg)

4750-17

1000 W 170 166 to 175 40 0,65

4750-18

1250 W 180 176 to 185 50 0,69

4750-19

1250 W 190 186 to 195 50 0,73

4750-20

1250 W 200 196 to 205 50 0,77

75

8,5

Ø

à

s er re r

±

1

H

± 1

P/N.

Power Ø Nom.

Ø Clamp H Weight

+5 -10% (mm) (mm) (mm) (kg)

4755-13

800 W 130 126 to 135 50 0,51

4755-14

800 W 140 136 to 145 50 0,55

4755-15

1000 W 150 146 to 155 50 0,59

4755-16

1000 W 160 156 to 165 50 0,63

4755-17

1000 W 170 166 to 175 50 0,66

4755-18

1240 W 180 176 to 185 50 0,70

P/N.

Power Ø ClampH

+5 -10% (mm)

Weight

(mm) (mm) (kg)

4755-19

1240 W 190 186 to 195 50 0,74

4755-20

1240 W 200 196 to 205 50 0,78

Power available for 2 half-bands

Female extension plug

P/N. 9565-01

26

Website : http://www.vulcanic.com E-mail : [email protected]

93

HEAT TRACING 

APPLICATIONS FOR HEAT TRACING

FROST PROTECTION, TEMPERATURE MAINTENANCE, HEATING of fluids in pipework, vessels and ANTICONDENSATION of enclosures (electrical cabinets...)

Use

Maxi Temperature

Technologies

Self regulating

Constant wattage

Insulated mineral cables

Fibre glass braided insulation

Insulated mineral panels

FROST PROTECTION

TEMPERATURE MAINTENANCE or HEATING

Material pipework, tank : Metal

Material pipework, tank : PVC

35°C 45°C 65°C 85°C 120°C 150°C 200°C 250°C 450°C 900°C

Pipework

Pipework - Vessel

Vessel

Pipework - Vessel

Pipework - Vessel

HVAC

Buildings - roads

Industry - Petrochemical

Medical care -

Food and beverage

Frost protection and condensate discharge pipes.

Glass demisting of refrigerating cabinets.

Frost protection of domestic waters pipe, garages, gardens, roofspaces, and parking areas, loading bays, sprinkler systems,

Temperature retention of bitumen for road construction, sanitary water, water protection against legionella.

Temperature maintenance of petrochemical processes, oil and gas pipework, corrosive liquids including in hazardous areas, heating of pharmaceutical and cosmetics products sensitive to cold temperatures.

Anti-condensation of electrical cabinets, engine start-up, including in hazardous areas temperature retention for gluing processes, polymers mouldings, and food preparations (Chocolates, …).

TECHNOLOGY

Self regulating ( 120°C max )

The heating cable core is made with conductive plastic. Two paralell conductive wires distribute the current to a sheath of semi-conductive polymers insulated by an external insulation. The self regulating technology enables you to cross the cables or overlap without any danger. The self regulating cable in combination with an ambiant thermostat will be more energy efficient during the winter periods (500 hours / year maxi vs 8700 hours / year without thermostat).

CAUTION:

a C curve circuit breaker must be used.

T T T T T T T T T T T T T T

Operational principle

U (V) U (V)

Self regulating cables performances

P/N.

26157-00

26153-10

26155-20 26183-10

26170-30

26165-10 26170-00

26165-00

26174-50

Cable Temperature

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 °C

15

15 14 13 12 11 10 9

26 24 22 20 19 17 15

30 28 27 26 25 24 23 22 21 20 17

Heating power output

(

W/m

)

30 29 29 28 27 26 26 25 24 23 21 20 20 19 18

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 20

50 49 48 46 45 44 43 41 40 39 35 34 33 32 30 29 28 27 26 24 23 22

Constant wattage ( 120°C max )

Constant wattage , no variation of the efficiency, 2 conductive wires are insulated and connected at regular intervals to a coiled resistive element.

The constant current is provided between 2 fixed points on the conductive wires (W/m).

Caution:

these cables must be controlled by a thermostat, and their technology doesn’t allow any contact by crossing or overlap.

Cold lead

Heating modules

Operational principle

U (V)

U (V)

94

Website : http://www.vulcanic.com E-mail : [email protected]

TRACE HEATING

Insulated mineral heating cables ( 450°C max )

The cable consists of Kumanal conductor insulated by a compacted magnesium oxide and by stainless steel outer sleeve.

Through their high power (15 up to 65W/m) and metallic sleeves, these cables with mineral insulation offer optimum heat transfer. They are supplied at set

Compacted magnesium oxide length with a cold section at each end parts and two power supplies terminal.

They must be controled by a thermostat.

device (see on pages 97-98)

Kumanal conductor cupronickel metallic outer sleeve

Heating cables with fibre glass braided insulation ( 900°C max )

The heating cables maintaining a constant power are used to apply a strong concentration of heat within a reduced time and in a dry atmosphere. They are isolated by a fibre glass twine (not waterproof). Powerful, ready for use. Very flexible, these heating cables are only available in defined lengths and must be controled by a temperature control device.

Why use a thermostat or humidistat with heating cables ?

Heating cables are automatically controled by a thermostat or humidistat with a set temperature or relative humidity. This will enable their electrical consumption to be reduced and their life extended. (see thermostat and humidistat range for heating cables on pages 97 and 98).

Installation of heating cables on pipes

Power requirements per meter

>

Heating cable power output:

CONFIGURATION WITH CABLE TWISTED IN SPIRAL

Power requirements per meter

Heating cable power output:

CONFIGURATION WITH CABLE IN LINE

Metal pipe PVC pipe

Aluminium tape above

Heating cable Aluminium tape Fixation strapping

It is best to apply two heating cables in line for a better warm exchange and easy of installation

FROST PROTECTION OF PIPES

(Make sure that the trace piping installation is protected by a 30 mA circuit breaker (C curve)

Technology heating cable

Piping material

NON ATEX and ATEX

Power Lg

LG Temp.

Temp.

Braid Outer at 5°C Mini Maxi Maxi Maxi

(W/m) voltage voltage

(m) (m) on jacket off

P/N.

Self regulating

(Power output according temperature.

See performance table on page 94)

Metal or

Plastic

NON ATEX

CSTB

NON ATEX

CSTB

15

5

15

5

70 45°C 65°C

110 65°C 75°C

Metal

III 2 GD Ex e IIC T6 Gb

26

5 110 65°C 75°C

x x x

Aluminium tape below

26157-00

26153-10

Without outer jacket

FEP

With stainless steel braid

26155-20

With outer Fluoro-polymere

(High resistance to chemicals.)

Constant wattage

Metal NON ATEX

20

5 110

Constant wattage

Metal or

(thermostat set at 3°C) Plastic

Ready to use Ø1’’ mini

NON ATEX

15

1

15

2

15

4

15

8

15

10

15

18

15

24

15

37

CAUTION : PVC piping must be equipped with an earth wire conductor.

45°C

65°C

125°C

x x x x

26281-00

Transparent sheath

to locate easily the heating modules and cable cutting.

26178-01

26178-02

26178-04

26178-08

26178-10

26178-18

26178-24

26178-37

Equipped with an earth wire conductor

Website : http://www.vulcanic.com E-mail : [email protected]

95

Heating cable Heating cable

HEAT TRACING

TEMPERATURE MAINTENANCE OF PIPES

Temperature maintenance

Maxi

Technology

Heating cable

Piping material

NON ATEX and ATEX

Power Lg

LG Temp.

Temp.

Braid Outer at 5°C Mini Maxi Maxi Maxi

(W/m) (m) (m) volatge on Voltage off jacket

P/N.

35°C

65°C

85°C

120°C

120°C

Self regulating

(Power output according temperature.

See performance

(Puissance selon table on page 94) température.

cf tableau des permormances)

Constant wattage

Extra flat

(400V on request)

Metal

Metal

II 2 GD Ex e IIC T6 Gb

26

5 110 65°C

NON ATEX

CSTB

26

5 110 65°C

NON ATEX

CSTB

30

5 110 85°C

75°C

75°C

125°C

NON ATEX

30

5 110 120°C 200°C

II 2 GD Ex e IIC T6 Gb

NON ATEX

30

5 110 120°C 200°C

50

5 110 120°C 200°C

II 2 GD Ex e IIC T3 Gb

40

5 65 120°C 205°C

NON ATEX

30

5 110 120°C 260°C

x x x x

26155-20 without outer jacket FEP

26183-10

26170-30

26170-00

With outer jacket FEP

26165-10

26174-50

Fluoropolymer

High resistance to chemicals.

26165-00

Transparent sheath

to locate easily the heating modules and cable cutting.

26182-00

105°C

Constant wattage

Metal NON ATEX

30

1

30

2

30

3

30

4

30

5

30

6

105°C 200°C

Without bread

Silicon sheath

Section 9,75 x 5,25 mm

TEMPERATURE MAINTENANCE AND HEATING OF TANK AND PIPES

Temperature maintenance

Maxi

Techology

Heating cable

Raw material piping

NON ATEX and ATEX

Power in Lc at 5°C Mini

Outer sheath

P/N.

(W) (m)

26175-03

26175-06

26175-09

26175-12

26175-15

26175-18

Silicone heating tapes

250°C

450°C

450°C

Insulated mineral cable

(constant wattage)

(Puissance selon température.

cf tableau des permormances)

Insulated fiber glass braided

Non waterproof

IP20

Metal

Metal

NON ATEX

NON ATEX

880

60

1150

45

1500

55

1650

60

1800

55

2000

50

2200

2500

45

40

2850

35

100

0,5

250

1

375

1,5

500

2

750

3

180

0,5

540

1,5

760

2

930

2,5

Cupronickel sheathed fibre glass braid

26107-02

26107-05

26108-05

26106-25

26106-26

26106-27

26106-28

26106-29

26106-30

26158-01

26158-02

26158-03

26158-05

26158-07

26159-01

26159-05

26159-07

26159-08

Fitted with a 1m long cold lead at both ends, with a sealed grommet to connect to an IP55 box.

Ref 9650-02 (see accessories on page 97

)

Width 30 mm, suitable to a dry atmosphere, IP 20.

900°C

(without voltage)

INSULATED MINERAL PANELS: TEMPERATURE MAINTENANCE OR HEATING OF TANKS

Temperature maintenance

Maxi

Technology

Heating cable

Tank material

Power in at 5°C

(W)

Dimensions

(mm)

Outer sheath

P/N.

96

200°C

Insulated mineral cable

Fixed to a perforated zinc-coated steel sheet

Metal

600

600

960

600

960

960

1750

1100

1750

2200

3800

500 x 1000

750 x 1000

750 x 1000

1000 x 1000

1000 x 1000

1500 x 1000

1500 x 1000

2000 x 1000

2000 x 1000

2000 x 1000

2000 x 1000

Cupronickel

Sheathed

26160-01

26160-02

26160-03

26160-04

26160-05

26160-06

26160-07

26160-08

26160-09

26170-01

26170-02

Website : http://www.vulcanic.com E-mail : [email protected]

ACCESSORIES FOR

HEAT TRACING

ACCESSORIES FOR HEATING CABLES

REF.

Description

REF.

Description

9671.05

Standard polyamide cable gland ISO 25 for supply voltage (gasket, nuts and oblong silicon gasket).

26181-99 Universal set for lead and junction

(replace Ref. 26179-90)

• Supply voltage connection: 2 thermoshrinkable sleeve Ø3mm, lg 40 mm

• Wires insulation: 1 thermoshrinkable sleeve 60x12 mm to fix the outer jacket on the junction side, 1 thermoshrinkable sleeve

60x12 mm to insulate the leads end, 2 thermoshrinkable sleeve

40x12 mm and 1 silicone sleeve with a silicone tube also usable for leads on the jobsite (Atex zone).

26179.75 Ex e

cable gland ISO 25 suitable to

Ex e

junction box ref 9649.20, and connection to Atex heating cable with outer jacket and braid.

26179-92

Quick connector to plug 1 heating cable to the supply voltage 230V or to interlink 2 heating cables.

Gaskets supplied suitable heating cables with or without outer jacket.

26179-13

Kit with an insulation bulkhead fitting + 1 cable gland ISO 20 + oblong silicone gasket suitable to heating cables with or without outer jacket and junction boxes.

26179-95

Aluminium adhesive tape for cable installation in piping

(Temp. maxi -50/+150°C).

26179-93

Quick connector to plug 2 heating cable to the supply voltage

230V or to interlink 3 heating cables.

Gaskets supplied suitable heating cables with or without outer jacket.

26179.50

Standard polyamide cable gland ISO 20 + oblong silicone gasket suitable cables with or without outer jacket.

26181.95

Universal silicone sleeve 100 x 15 mm.

Mandatory for ATEX zone

.

26180-05

Pack of 10 aluminium standard labels.

26179-20

Silicone tube for filling the sleeve on the lead opposite to the supply voltage, 3 fillings max (respect the polymerization time).

Mandatory with ATEX zone

.

NON ATEX AND ATEX JUNCTION BOXES - Ex e

P/N.

9649-00

9650-02

+

Connection

secteur +

2 sorties maxi

Description

Polyamide junction box IP55

107x107x105 mm with mounting brackets

+ 2 cable glands ISO 20 + 1 cable gland

ISO 25 for supply voltage.

One ceramic terminal block + 2 gaskets for cable with outer jacket + 2 gaskets for cable without outer jacket.

1 entrée alimentation

1 inlet for supply voltage secteur +

4 sorties

+

2 outlets max for câbles chauffants heating cables maxi

Aluminium junction box IP55

95 x 95 x 70 mm with mounting brackets +

2 cable glands ISO 16 BIS + 2 outlets for insulated mineral cables connection or

PAMI equiped with ceramic block with threaded terminal.

P/N.

Connection Description

9649-20

1 inlet for supply voltage

+

3 outlets max for heating cables

ATEX junction box, polyester-fiberglass, protection Ex e IP55

121x121x75 mm with mounting brackets + 4 cable glands

ISO 25 with suitable gaskets + 3 polyamide lids in case of only 2 heating cables connected.

Ceramic terminal block (Ex d junction box available on request).

DIGITAL CONTROL UNIT WITH WATERPROOF JUNCTION BOX IP 66

Waterproof polycarbonate junction box IP66

Description P/N.

Digital temperature controller under waterproof junction box

9028-01

Sensor PT100 Ohms Ø 4 mm lg= 50 mm Cable lg = 5 m

9028-02

Digital controller

Temperature controller « On/Off »

, compact, easy to use, suitable to control immersions heaters, heating cables, or silicone heating panels

up to 3,5 kW.

Controlling a heating power over 3,5 kW requires an installation with an electromecanichal relay.

Dimensions

200 x 60 x 110 (mm)

Polyamide cable glands

Main specifications:

• Temperature measured, setting point, relay output postion are indicated by digits.

• Input temperature PT100 2 wires (-50°C…..+250°C), with long lenght compensation integrated.

• Message « Err LO/Hi » in case of temperature sensor broken or in short circuit.

• Very easy to configurate with push button

temp +/temp-

; setting of hysteresis and short cycle protection.

• Relay output with close contact when temperature measured is lower the set temperature. Breaking capacity 16A/230V single phase.

• Waterproof and transparent casing IP 66. Resistant against shock and vibration.

• Cable glands suitable to supply voltage cables from Ø6 up to 13 mm.

Site Web : http://www.vulcanic.com E-mail : [email protected]

Transparent lid

97

ACCESSORIES FOR HEAT TRACING

NON ATEX AND ATEX CONTROL THERMOSTATS

AMBIENT AIR CONTROL THERMOSTAT - IP 55

This outdoor control thermostat IP55 allows to reduces energy consumption with the power off or power on of heating cables used for frost protection (self regulating cables) during the winter time (500 hours/year vs 8700 hours/year).

P/N.

9014-50

Applications

• Outdoor installation.

• Frost protection of water tanks, pipework, mechanical processes, vessels, and pools….

Description

Thermostat range:

- 5 up to 30°C

Sealable IP 55 cover

Change over contact, breaking capacity 10A/250VAC.

Normally closed contact

Hysteresis 3°C

Dimensions: 122x 120x55 mm

CONTROL THERMO-HUMIDISTATS ANTI-CONDENSATION - IP 30

P/N.

Applications

9014-98

Control of a self regulating heating cable by a humidistat (relative humidity HR %) avoids condensation in electrical cabinets, enclosures and rooms.

Description

Humidistat range

35% up to 100%.

(HR %)

Change over contact, breaking capacity

5A/230VAC .

Dimensions: 75x 75x27 mm

P/N.

9014-99

Applications

Control of a self regulating heating cable by a thermo-humidistat (ambient temperature + relative humidity HR %) avoids condensation in electrical cabinets and enclosures and rooms.

Description

Thermo-humidistat range

10 °C up to 35°C – 35% up to 100%

. (HR %). Change over contact, breaking capacity 5A/230V (humidistat)

Change over contact, breaking capacity 10A/230V

(thermostat). Dimensions: 127,5x 75x27 mm

CONTROL THERMOSTATS FOR HEATING CABLES - IP 55

P/N.

P/N spare part thermostat

9014-11

9014-31

9014-12

9014-32

Range

(°C)

+30 / +110

-20 / +30

120 x 150

Ø

Ø bulb

(mm)

8

8

B

(mm)

90

143

Capilary length

(mm)

1000

1000

Weight

(kg)

2

2

Liquid expansion type thermostat for heating cables, in an IP 55 box fitted with fixing lugs on the insulating cover, with copper capillary.

Single-pole double-throw open contact, breaking capacity 16 A /400 VAC.

Cable glands: ISO 16 bis and ISO 20 bis.

ATEX CONTROL THERMOSTATS CERTIFIED FOR DUST AND GAS - Ex de - IP 65

P/N.

Range

(°C)

Capilary length

(mm)

6023-02

6023-03

6023-04

-20 / +40 (T6)

0 / +50 (T6)

0 / +120 (T4)

70

1000

1000

Ambiance

Contact/surface

Type

Ambient

Contact/surface

Contact/surface

These ATEX thermostats are certified for zone 1 with an ambient temperature from -40°C up to 40°C (T6) or -40°C à +50°C (T4).

Protection: Ex de IIC T6 (T3 on request)

Junction box: IP 65

Dimensions: 122x120x90 mm

Breaking capacity: 10A/230VAC

Atex marking:

II 2 G Ex d e IIC T6 Gb or II 2 G Ex d e IIC T4 Gb for hazardous atmospheres and II 2 D Ex tb IIIC T85° Db et II 2 D Ex IIC T130 Db for explosive ambient with conductive dust.

Certificate:

EPS 11 ATEX 1 354

98

Website : http://www.vulcanic.com E-mail : [email protected]

Weight

(kg)

0,6

0,6

0,6

CONNECTION OF AN HEATING CABLE

HEATING CABLE PREPARATION

Constant wattage Self regulating

Side joint connection

Cable end

30 mm

U (V) cold lead

Operational principle

Heating modules

U (V) U (V)

Side joint connection

Operational principle

T T T T T T T T T T T T T T

U (V)

Locate through the transparent silicone sleeve, the beginning of the heating modules, depending of the desired cold length required. cut the heating cable and push back on the twine 80mm approximately.

150 mm

Pass the gland over the cable. Then cut the sleeve back 150mm approx.

80 mm

Cut

50 mm

Cut the heating cable 50mm approximately and peel back the twine in order to splice it on 15mm long.

Splice the stainless steel braid.

Earth conductor

Strip the outer sleeving taking care not to damage the insulation of the two conductors underneath.

Earth wire

Pass the gland over the cable with the use of a screw driver. Undo the twine to obtain the earth wire.

Strip the conductors with a thermal stripper for a few seconds in the black area (zone) semi conductor. This helps to easily strip the conductors with the use of wire stripper/pliers.

Separate the two conductors with insulation tape, then maintain the braiding on the sheath with the use of another piece of insulation tape.

Separate the two wires in the direction of the length with the use of scissors and strip back 15mm approximately.

Two thermo retractable sleeves make it possible to insulate the conductors right up to the power connector if necessary.

Strip the outer sleeve back 30mm with the help a wire cutter/ stripper, taking care not to damage the insulation of the two conductors located underneath.

Cable end

Strip the sleeving from the two conductors and cut flat against the isolating sleeve. do not attempt to reconnect them again

Cut one of the two conductors shorter than the other one, to avoid any contact

30 mm

Strip the outer sleeve back 30mm with the use of a cutter/blade. taking care not to damage the insulation of the

2 conductors underneath.

With the use of wire cutters. Cut the end diagonally.

Fill the sleeve with silicone and slip it over the cable end.

Leave to dry before use.

Fill the sleeve with silicone and slip over the cable end.

Leave to dry before use.

Website : http://www.vulcanic.com E-mail : [email protected]

99

SILICONE HEATING PANELS

APPLICATIONS

Heating and maintaining temperature of flat, cylindrical or conical components. Tor use especially when even temperature distribution is required (no hot spot) or when the heating system has to be very compact (thickness: about 4 mm ).

Connection mould also available with connections within the thickness of the panel.

Hot vulcanisation of the 2 surfaces = permanently bonded

Heating wires

Cylinder formed during vulcanisation

200°C max.

Load up to 0,7 W/cm

2

(moreover depending on heat exchange)

Protection code: IP21 - IP55 on request

Ex-stock silicone heating panels have a load of 0,7

W/cm

2 max

An excellent way to heat flat surfaces up to

180°C. Rugged, flexible, and compact, silicone heating panels solve many problems of heating or maintaining temperature.

For cable leads within the panel thickness instead of on a mould, consult us.

Connection cable on the panel

thickness 9 mm approximately

Listed models are available with a self-adhesive surface for permanent fixing, and with Pt100 probes.

Voltage: 230V 1 P.

Length of leads = 500 mm.

Ensure secure fixing with self-adhesive

!

aluminium tape, P/N. 4550-00

Connection cable on the panel,

thickness 9 mm approximately

L

RECTANGULAR SILICONE HEATING PANELS

P/N.

Shape SelfPower. (W) Voltage adhesive +5-10%

Dim (mm) Temperature

(V) L x l sensor

26156-03

Rectangular Yes 1,25 12V 1 P 25 x 49 Non

26156-04

Rectangular Yes 2,5 12V 1 P 50 x 49 Non

26156-05

Rectangular Yes

26156-06

Rectangular Yes

26156-07

Rectangular Yes

26156-08

26156-13

Rectangular Yes

Rectangular Yes

3,75

5,0

7,5

80,0

50

12V 1 P

12V 1 P

12V 1 P

50 x 74

50 x 99

75 x 99

Non

Non

Non

12V 1 P 200 x 399 Non

230V 1 P 100 x 149 Non

26156-14

Rectangular Yes

26156-15

Rectangular Yes

26156-16

Rectangular Yes

26156-17

Rectangular Yes

26156-01

Rectangular No

26156-18

Rectangular Yes

26156-02

Rectangular No

100

100

200

400

440

533

230V 1 P

230V 1 P

100 x 149

200 x 149

Non

Non

230V 1 P 200 x 249 Non

230V 1 P

230V 1 P

230V 1 P

200 x 299

200 x 280

200 x 399

Non

Non

Non

26156-11

Rectangular Yes

26156-12

Rectangular Yes

1000

440

1000

230V 1 P

230V 1 P

304 x 497

200 x 280

Non

Non

230V 1 P 304 x 497 Non

26156-42

Rectangular Yes 1000 230V 1 P 304 x 497 PT 100

Models are bored in the centre to install a temperature limiter.

CIRCULAR SILICONE HEATING PANELS

P/N.

Shape SelfPower. (W) Voltage Dim (mm) Temperature adhesive +5-10%

26156-51

Circular No

(V) Ø sensor

.

60 230V 1 P Ø 100 Non

26156-52

Circular No 310 230V 1 P Ø 200 Non

26156-61

Circular Yes

26156-62

Circular Yes

26156-81

Circular No

26156-82

Circular No

26156-91

Circular Yes

26156-92

Circular Yes

60 230V 1 P

310 230V 1 P

60 230V 1 P

310 230V 1 P

60 230V 1 P

310 230V 1 P

Ø 100

Ø 200

Non

Non

Ø 100 PT 100

Ø 200 PT 100

Ø 100 PT 100

Ø 200 PT 100

SILICONE HEATING PANELS WITH LEADS IN THE PANEL THICKNESS

Connection cables in panel thickness, max. thickness 4 mm

Connection cable in panel thickness, max. thickness 4 mm

L

100

Website : http://www.vulcanic.com E-mail : [email protected]

SILICONE HEATING PANELS

MADE-TO-MEASURE SILICONE HEATING PANELS

In addition to rectangular shapes, silicone heating panels can quickly be made into all kinds of irregular shapes with holes and cuts-outs.

It is therefore possible to heat flat, cylindrical and conical surfaces, as well as pipework, up to 180°C.

Maximum peak temperature 200°C.

Rugged, flexible, and compact, silicone heating panels solve many problems of heating or maintaining temperature.

A self-adhesive surface can be added to one or two sides of the panel for permanent fixing.

The panels can optionally be fitted with a temperature limiter

(I max. = 10 A / 230 VAC), a Pt100 probe, or a J- or K-type thermocouple.

Voltage 230V 1 P.

For other voltage or other phases consult us.

I max. = 17 A / phase.

Connection lead length = 1 m on standard model.

Max. dimensions = 2000 x 900 mm

To describe a panel made to measure, use the boxes below.

To order a made-to-measure silicone heating panel, state:

Silicone heating panel, rectangular type 26156 or circular type 26166

Shape and dimensions:

Power:

Voltage:

Rectangular mm x mm or circular Ø mm, or provide a drawing

(not to exceed 0,7 W/cm

2 on metals and

0,3 W/cm

2 on polypropylene and PVC)

(max. 400V 1 P or 400V 3 P)

With temperature limiter: Yes / No (cut-out temperature, °C) or with a

Pt100 probe or a J- or K-type thermocouple

With a self-adhesive surface: Yes / No

Consult us with your plans

To order a made-to-measure cylindrical silicone heating panel, state :

Cylindrical silicone heating panel type 26176

Minimum size : Inside diameter : 12 mm ; Length : 150 mm

Maximum size : Inside diameter : 150 mm ; Length : 900 mm

Power: (not to exceed 0,7 W/cm

2

)

Voltage: (max. 400V 1 P or 400V 3 P)

With temperature limiter : Yes / No pre-set to ..... °C or with a Pt100 probe or a

J- or K-type thermocouple

etched foil possibility

ACCESSORIES FOR SILICONE HEATING PANELS

• Special

silicone glue

to fix these panels to metal or plastic. Suitable for most materials. Available in two versions, to be used according to the prevalent temperature constraints: 200°C max. or

250°C max. Note: using primer

P/N. 26156-95

improves adhesion to metals and protects them from corrosion by the acetic acid released by the glue as it hardens.

Description

P/N.

26156-94

Glue Max. temp. 250°C

26156-95

Primer for metal surfaces

4550-00

Aluminium adhesive tape

26156-97

Fixing belt

26156-98

Fixing belt

• Aluminium adhesive tape.

A simple and effective solution to fix silicone heating panels, whether flat or cylindrical. It ensures the protection of the heating panel whilst improving heat transfer.

• Fixing belts for cylindrical heaters.

If cylindrical heaters need to be easily dismantled, we suggest the use of silicone belts. They are made of the same material as the heating panels, and fitted at one end with two metal rings for fastening. Belts should be placed at 100 mm maximum intervals along the cylinder.

Website : http://www.vulcanic.com E-mail : [email protected]

Amount

90 cm 3

90 cm 3

5 cm x 50 m

Length 500mm

Length 1000mm

101

400°C / 4,31µm

LONG WAVE

INDUSTRIAL INFRARED GENERATORS

HOW TO SELECT YOUR INFRARED GENERATOR

650°C / 3,14µm 1200°C / 1,97µm

MIDWAVE SHORT WAVE

3000°C / 0,89µm

Wavelength

Operating temperature range(°C)

Wavelength range

Emitter source

Thermal inertia

Max. installed power density

Applications

LONG WAVE

from 400 to 500°C from 4,3 to 3,8 µm

Resistive wire encapsulated in ceramic

2-5 min

20 kW/m2

Homogeneous heating.

Suitable for thick products (several mm).

MID WAVE

from 750 to 850°C from 2,6 to 2,8 µm

Sheathed tubular element

1-2 min

50 kW/m2

Superficial heating.

Suitable for humid product.

SHORT WAVE

from 2100 to 3000°C from 0,9 to 1,2 µm

Filament under halogen into quartz pipe

0,5-1 sec

300 kW/m2

Superficial heating.

Suitable for thin product.

LONG WAVE INFRARED SOURCES :

Different technologies are available for those sources. Nevertheless mainly the ceramics are used in industry. They are made of heating elements bedded in ceramic. The resistances raise the ceramic surface temperature from 300 to

700°C. Thermal inertia is high (>3-5 min.)

MIDWAVE INFRARED SOURCES :

They are made of resistances raised at temperatures between 700 and 1 000°C; the resistances are placed within a quartz/silica or metal sheathed tubular element to protect them. They emit lighting waves (red). Inertia is more consequent than shortwave (minutes), but they do not need cooling.

SHORT WAVE INFRARED SOURCES :

Those sources are lamps or tubes under vacuum or neutral gas; heating elements (emitter) are tungsten filaments raised at temperature higher than 2 000°C. They emit light (clear yellow) and allow very intensive power densities with low inertia (second). It’s often necessary to cool them.

CERAMIC LONG WAVE INFRARED ELEMENTS

Infrared ceramic emitters provide longwave radiation ideally suitable for the preheating and thermoforming of plastics, rubber and synthetic fibers in addition to skin and blister packaging processes.

Advantages :

- No maintenance required - Appliance with water and acid

- No deviation of temperatures or wave lengths - Visual thermal indicator

FEATURES :

Radiation distances recommended from 100 to 200 mm. The element is encapsulated in ceramic coil and withstands high thermal shocks.

REF.

Power

Ll

± 10% (mm) (mm)

Curved Temp. Weight

6020-00 125 W 122 60 C or flat

(°C) (kg)

370 0,13

6020-01 250 W 245

60 C 370 0,26

6020-03 500 W 245

60 C

6020-06 200 W 122 60 C

6020-09

500 W 245 60 F

500 0,26

460 0,16

500 0,25

6020-12 300 W 122 122 F

6020-13 500 W 122 122 F

400 0,25

500 0,25

Supply voltage : 230 V single phase

Interchangeable with English models FTE/HTE/SFE and German models FSR/FSR-2/HFS.

CERAMIC LONG WAVE INFRARED LAMPS

Lamp adaptable to all applications of the long IR and, in particular, to the poultry industry. Screwed into a lamp socket ceramic suspension (E27

Ceramic base

Socle céramique E27

Lampe céramique lamp

110

P/N.

Power Temp

± 10%

λ

(°C)( µm)

Weight

(kg)

6020-35

150 W 280 5,3 0,18 base) equiped with an aluminium refector at high reflecting power.

Reflector

Réflecteur

6020-36

250 W 370 4,4 0,18

Supply voltage : 230 V single phase

Reflector with E27 socket :

P/N. 6020-33

(Weight 0,28 kg)

Ø 212

ACCESSORIES FOR CERAMIC LONG WAVE INFRARED ELEMENTS

These sets of accessories allow the achievement of infrared heating panels, using ceramic generators. Particularly suitable for high ambient temperatures, they are made of :

P/N.

6020-34

Description

Aluminium reflector (248 mm)

Weight

(kg)

0,27

6020-42

-

Aluminium reflector (avoiding overheating behind the element);

-

Stainless steel bus bars (for electrical connection);

-

High-temperature ceramic terminal blocks;

6020-40

6020-41

6014-17

10 spacers (M5 x 12 mm)

Ceramic terminal block

Bus bar (8x2) length 1,25 m

Protective grid length 240 mm

0,01

0,05

0,16

0,15

-

Sets of spacers (for fixing reflectors);

-

Protective grid to suit the reflector ; can be used on all our in-line infrared generators, long, medium or short wave.

H = 20 mm

L = 40 mm l = 30 mm

MEDIUM WAVE INFRARED GENERATORS

APPLICATION :

Ajustable

Ø M8 x 30

Straight medium wavelength infra-red generator able to solve all your needs of industrial drying, cooking, polymerisation...

ADVANTAGES :

Rugged and careful build. Easy to install vertically or horizontally is an environment at 200°C max. Double electrical insulation. High reflecting power of reflector and long life of heating elements allows an universal use.

FEATURES :

Incoloy 800 triangulated section sheathed element fitted at the heart of a high efficiency aluminium parabolic reflector, mounted in a rigid light alloy profile provided with an adjustable attaching bolts.

96

P/N.

in

P/N.

in Power L

230 V

6341-08

6341-11

400 V

6341-09

+5-10%

800 W

6341-12

1100 W

(mm)

622

6341-18

6341-25

6341-19

1800 W

6341-26

2500 W

6341-30 6341-31

3000 W

6341-36 6341-37

3600 W

6014-17

Protective grid length 240 mm

777

1187

1557

1872

2177

Lc

(mm)

412

564

970

1330

1640

1944

Lc

L

P/N.

Spare elements Weight

(kg)

230V

6341-58

6341-61

6341-68

6341-75

6341-80

6341-86

400V

6341-59

6341-623

6341-694

6341-76

6341-81

6341-87

2,6

5,2

6,2

7,1

0,15

Supplied with 2 adjustable attaching bolts. See: electronic power controllers on page 82, connection wires with KAPTON insulator on page 117.

102

Website : http://www.vulcanic.com E-mail : [email protected]

INDUSTRIAL INFRARED GENERATORS

MEDIUM WAVE INFRARED UNITS

Using similar technology than the short-wave infrared units, these appliances are made of sheathed medium-wave infrared elements fixed in front of a flat highly-reflective dimpled reflector, in a metal surround with integral cooling.

Robust and non-polluting these metal heating elements can be install vertically or horizontally. These panels are suited to applications, such as drying powder coatings on metal components, coil-coating, food processing, etc.

Specific temperature surface are available on request.

Multizone power supply available

Optional accessories :

• Counter-reflectors.

• Vitroceramic kit and protective brackets.

• Units also available without cooling.

P/N.

Power

+5 -10%

6015-01

2,4 kW

6015-02

7,2 kW

Voltage l

(V)

230 1P

230/400 3P

6015-03

3,3 kW

6015-04

9,9 kW

6015-05

16,2 kW

6015-06

32,4 kW

230 1P

230/400 3P

230/400 3P

230/400 3P

Standard models : Emitters for step 60mm

Lc

Can be fixed in any position.

Lc L

(mm) (mm) (mm)

180 412 630

540 412 630

180

540

540

1080

564

564

970

970

780

780

1190

1190

MEDIUM WAVE INFRARED TIGHT GENERATOR “U” SHAPE

FEATURES :

6091 type is made of a tubular sheathed element pinbended and an aluminum plated steel reflector.

Electrical connections are through IP55 waterproof terminal box.

Supplied with 2 adjustable clamps, see :

- Electronic power distributors.

- KAPTON –insulated connection leads.

- Protective grilles (

P/N. 6014-17)

.

P/N.

in

P/N.

in

230 V 400 V

Power

+5 -10%

6091-08 6091-09 800 W

6091-11 6091-12 1100 W

6091-18 6091-19 1800 W

6091-25 6091-26 2500 W

6091-30 6091-31 3000 W

6091-36 6091-37 3600 W

30

L

(mm)

390

485

710

935

1095

1290

61

76

18

Cooling Spare wiring element separated

6341-58

separated

6341-58

separated

6341-61

separated

6341-61

separated

6341-68

separated

6341-68

L

Lc

M 6

L

18

42 57

Lc

(mm)

P/N.

Spare elements

230V 400V

255

6091-58 6091-59

350

6091-61 6091-62

575

6091-68 6091-69

800

6091-75 6091-76

960

6091-80 6091-81

1155

6091-86 6091-87

Unit power

800 W

800 W

1100 W

1100 W

1800 W

1800 W

SHORT WAVE INFRARED GENERATORS

APPLICATIONS :

Radiation heating for textile, paper, cardboard, plastic and film industries and all applications requiring near zero inertia.

ADVANTAGES :

Immediate turning on and off. High power density. Reflector guaranteeing maximum reflection and high resistance to corrosion. Practically no maintenance. Emitter tube easily replacable. This emitter makes it possible to focus on a line from 10 to 60 mm width, giving densities up to 300 kW/m2.

FEATURES :

Coiled tungsten filament mounted under a neutral gas in a quartz pipe. Matt black extruded aluminium holder serving as heat sink with an adjustable central hook-on lug.

DON’T TOUCH THE HEATING ELEMENT :

Avoid contact with the heating element; avoid also vibrations of the emitter when powered on. Place the generator horizontally at a distance from 60 to 300 mm from the part to be heated, according to the required power density. Some atmospheres require forced ventilation. It is possible to install several generators side by side.

CLEAR QUARTZ LAMP RUBY QUARTZ LAMP

P/N.

6014-21

Power

+5 -10%

500 W

L

(mm)

Lc Spare element

(mm) P/N

Weight

(kg)

6014-22

1000 W

245

358

170

270

6014-35

6014-32

2,0

2,3

Elements P/N.6014-32 and 35, connection by sockets, for horizontal fitting only ( +/- 15°)

Adjustable bolts

P/N.

6114-22

Power

+5 -10%

1000 W position

2 fixing clamps.

Connection by 2 nickel leads, length 250 mm.

L

(mm)

Lc

(mm)

Weight

(kg)

358 270 2,3

Spare elements P/N. 6114-32, connection trough sockets, for fitting in any

Optional accessories :

- Electronic power distributors.

- KAPTON – insulated connection leads, see accessories

- Protective grids P/N. 6014-17.

Website : http://www.vulcanic.com E-mail : [email protected]

103

INDUSTRIAL INFRARED GENERATORS

SHORT WAVE INFRARED UNITS

APPLICATION :

Models with separately cabled ventilation. This will allow continuous ventilation even after tubes extension. Ideally suitable when a power control is needed or for high temperature treatments.

RUBY QUARTZ LAMP

ADVANTAGES :

- Accurate control system.

- Well designed for wide applications.

- Easy maintenance.

- Light weighted and compact.

P/N.

Power

+5 -10%

6114-67

3 kW

Voltage

(V) l Lc L

Spare

(mm) (mm) (mm)

element

6114-63

9 kW

230 1P 120

230/400 3P 360

265 360

265 360

6114-32

6114-32

Spare elements P/N.6114-32, connection trough sockets, fitting in any position power

Unit

1000 W

1000 W

Weight

(kg)

3,1

7,2

P/N.

Power

+5 -10%

6014-67

3 kW

6014-63

9 kW

Voltage

(V)

230 1P l

(mm) (mm) (mm)

120

230/400 3P 360

6014-77

6,6 kW 230 1P 120

6014-73

19,8 kW 230/400 3P 360

6014-87

1,5 kW 230 1P 120

6014-83

4,5 kW 230/400 3P 360

Lc L

265 360

265 360

285 400

285 400

170 280

170 280

Elements P/N.6014-32 and 35, connection through sockets, for horizontal fitting only ( +/- 15°)

Elements P/N.6014-34, connection by leads, also for vertical fitting

Units also available without cooling.

For controls, see below.

Spare element

6014-32

6014-32

6014-34

6014-34

6014-35

6014-35

Power

Unit

1000 W

1000 W

2200 W

2200 W8

500 W

500 W

Weight

(kg)

3,1

7,2

3,6

2,6

5,8

Optional accessories :

• Counter-reflectors.

• Vitroceramic kit and protective brackets.

CLEAR QUARTZ LAMP

Standard models : elements step 40mm

TEMPERATURE CONTROLLER WITH TWO USER CALIBRATION POINTS

INFRARED TEMPERATURE SENSORS

The

auto-tuned PID

controller with digital display (96x103) format includes a J-type thermocouple input, an analogue 0-20mA heating output, and an alarm relay output.

This infrared

sensor

allows you to regulate the temperature of a static or production-line product in an open space without touching it, especially in infrared heating installations. It measures the radiation emitted by the product (target) and converts it into a configurable signal controller.

CONTROLLER MAIN FEATURES :

Supply voltage : 85 to 264 VAC - 10W.

Two user calibration points.

Regulator P/N : 30882-01

Sensor P/N: 31200.74

SENSOR MAIN FEATURES :

- Temperature range: 40 to 600°C (25 to 600°C with J type thermocouple)

- Optical resolution: 10:1

- Adjustable emissivity

- Configurable output signals: analogue 4-20 mA, 0-20 mA, 0-5 V, J or K type thermocouples

- Supply voltage: 11 to 26 V DC ; 100 mA

- Probe cooling envelope must be connected to compressed air supply, for ambient temperatures up to 150°C

- IP65 offset connecting box (to be placed in an area of 60°C max.) with 1 m cable for probe connection.

PULSE CONTROL OR PHASE ANGLE POWER DISTRIBUTORS

APPLICATION :

Electronic controllers provide control of the heating elements power range from 0 to 100% of their max. value.

Din Rail

ADVANTAGES :

These models are particularly suited to the control of the infrared generators. Flexibility and easy to use.

FEATURES :

A scaled potentiometer indicates the setting.

A pulse control modulated output for resistive loads with low temperature coefficient.

Phase angle output for resistive loads with high temperature coefficient as short waves IR

104

REF.

Power.

maxi

30302-12

8000 W

Voltage Intensiy

1P maxi

Control device

230 V 35A Pulse control

30302-16

8000 W

30302-14

8000 W

30302-15

8000 W

30302-13

6000 W

400 V

230 V

400 V

35A

35A

35A

Pulse control

Phase angle

Phase angle

230 V 25 A Pulse control

30302-18

6000 W 230 V 25 A Phase angle

30302-17 7 kW/ 12 kW

230 /400V 30 A Pulse control

Website : http://www.vulcanic.com E-mail : [email protected]

Wall fixing

Installation

DIN Rail

DIN Rail

DIN Rail

DIN Rail

On wall

On wall

On wall

Weight

(kg)

1,7

1,7

1,7

1,7

1,8

1,8

1,8

INFRARED HEATING FOR PEOPLE

CERAMIC LONG WAVE INFRARED GENERATORS

These models are suitable for the

heating of people

in houses, workshops or offices. They are fitted with ceramic long-wave infrared elements.

They do not emit any visible light and have a very high efficiency. They do not heat the air and so are ideally suited to places which are difficult to heat, such as buildings which are badly insulated, are draughty, or have high ceilings.

These appliances must be fixed to a ceiling or to a wall at a minimum height of 1.9 meters.

Supply voltage : 230 V 1P.

Supplied with swivelling fixing brackets.

Other powers to order.

Spare parts :

500 W ceramic element P/N. 6020-03.

Lc 95

Heating Elements

17

160

Hanging

Points

P/N.

6014-91

Power

± 10%

1000 W 600

L

(mm)

1500 W 850

6014-92

6014-93

2000 W 1100

L

Lc.

(mm)

505

755

1005

Gland

Weight

(kg)

2,45

3,45

4,4

CERAMIC LONG WAVE INFRARED GENERATORS

This ceramic long-wave infrared generator, mounted on a mobile support, is particularly suited to the

localised

heating of people and workplaces.

The stable, robust, 2 m high support allows economical and instant heating of the required places only, with no emitted light.

Supply voltage : 230 V 1P.

Floor-standing appliance, working on the same principle as the preceding models. Their compact size and light weight suits them for auxiliary heating of large-volume buildings . Short warm-up time, no emitted light.

Heating elements Socket

Bracket

81

50 30

L

P/N.

Power

±10%

6014-95

2000 W

L

Spare element

Weight

(mm) (kg)

322

6014-96 Mobile support ,1m height

6020-13

3,35

METALLIC MEDIUM WAVE INFRARED GENERATORS

This medium-wave infrared generator is suitable for the heating of people in covered places where conditions are particularly harsh in industrial premises or warehouses. Solidly built and fitted with WP+ seals, it can tolerate long pause periods without damage to its insulation.

These appliances must be fixed to a ceiling or to a wall at a minimum height of 2,5 m up to 4 m

Limit the heating flux on the ground at 300 W/m

2

.

Supply voltage : 230 V single phase.

Supplied with swivelling fixing brackets.

20 Socket

Holder

L

Lc

Heating

Elements

P/N.

6014-04

Power

±10%

1000 W

6014-05

L

(mm) (mm)

790

1500 W 1050

Lc.

Spare element Weight

610

870

6014-14

6014-15

(kg)

2,4

3,1

6014-06

2000 W 1310 1130

6014-16

3,8

QUARTZ SHORT WAVE INFRARED GENERATORS

These appliances are the best solution for heating people in large buildings such as warehouses, sports halls, churches, loading docks, workplaces, etc.

Main Advantages : fast heat, swivelling reflector giving heat to the desired area only. Neutral or ruby light reduce dazzle.

Features :

Epoxy-coated.

Supply voltage : 230 V single phase.

Spare lamp :

P/N. 6117-90

L D

Power to be installed, in W/m2

Workshop

Church

135

270

Warehouse

Shop/ exhibition hall

Loading dock

Sports hall

135

270

200

100

Fixed models

P/N.

Power

Dimensions

(W) (L x H x D mm)

6117-21

1500 W 405 x 190 x 72

6117-23 3000 W

405 x 345 x 72

6117-24 4500 W 405 x 495 x 72

Min. fixing height Weight

(kg)

2,2 m 1,75

2,5 m

3,0 m

2,75

3,5

Website : http://www.vulcanic.com E-mail : [email protected]

105

TEMPERATURE MEASUREMENT

AND CONTROL

Thermostats and temperature safety cut outs

Hydrometers

Electromechanical thermostats

PT 100 Sensors

Thermocouple probes

Converters

Sealing glands

Solids state relays

Controllers and displays

Control units

106

Website : http://www.vulcanic.com

E-mail : [email protected]

THERMOSTATS AND SAFETY

TEMPERATURE CUT OUTS

notes : - The NC contacts open when the temperature rises, while the NO contacts close when the temperature rises.

- The differential is the temperature difference between the operating point of the thermostat and the level where the contacts return to their original state.

Ø 47

THERMOSTATS WITHOUT FITTINGS

Liquid expansion type, copper capillary and bulb.

Double-pole double-throw contacts,

16 A at 400 VAC.

Accuracy ±1% of full scale.

Differential 2,5% of full scale.

P/N.

Range

(°C)

9014-04

0-100

9014-05

50-200

9014-03

0-300

9014-07

0-300

BulbØ

(mm)

8

5

5

5

Steam pressure thermostats, with stainless steel 1m long capillary .

Single-pole double-throw contacts, 16A at 250 VAC

6mm Ø bulb. Small in size but with an excellent breaking capacity, these thermostats fit easily into control boxes.

They are the most cost-effective solution for temperature control.

P/N.

Range Accuracy Differential Bulb L Weight

(°C) (°C)

9030-51

-30/+30 +/-4

(°C) Ø (mm) (kg)

4 6 130 0,1

9030-52

0/120 +/-5 4 5 80 0,1

P/N.

Bulb length

(mm)

100

150

100

120

52 x 38

Capillary length

(mm)

1500

1500

1500

3000

Ø 55

35 Ø

Weight

(kg)

0,16

0,16

0,16

0,17

25

45

3

0

°

+2

0

° +10

°

0

°

C

0

Stainless

Capillaire en inox Lgr 1m

Range Accuracy Differential Bulb L Weight

(°C)

9030-53

0/200

(°C)

+/-5

9030-54

50/320 +/-15

(°C)

10

10

Ø (mm) (kg)

5 90 0,1

3 160 0,1

Capillary thermostats.

Single-pole double-throw contacts, breaking capacity 16A at 400V .

Copper bulb, Ø 6 mm.

Copper capillary, length 1000mm.

* % of full scale.

P/N.

Range Differential

(°C)

9030-02

0-100

(%)

2,5

9030-03

50-300 2,5

Bulb length

(mm)

140

90

Weight

(kg)

0,23

0,23

Identical model but without setting knob or stem. Adjustment by screw driver.

P/N.

Range Differential*

(°C)

9030-08

0-100

(%)

2,5

Bulb length

L(mm)

Weight

(kg)

140 0,23

10

52 x 38

L

Liquid expansion type, copper bulb and capillary.

Single-pole double-throw contacts, 10 A at

230 VAC.

Accuracy ±1% of full scale.

80

P/N.

Range

(°C)

9030-07

110/550

BulbØ

(mm)

4

Bulb length

(mm)

120

Capillary length

(mm)

1470

Weight

(kg)

0,16

Capillary thermostat.

Single-pole double-throw contacts, breaking capacity 10 A at 250V.

Copper bulb, Ø 6 mm.

Copper capillary, length 1 m.

* % of full scale.

Website : http://www.vulcanic.com

P/N.

Range Differential Weight

(°C)

9030-01

0-70

(%) (kg)

4 0,15

E-mail : [email protected]

80 x 29 140

107

THERMOSTATS AND SAFETY

TEMPERATURE CUT OUTS

POSITIVE SAFETY TEMPERATURE CUT-OUTS WITH ADJUSTABLE THRESHOLD

Designed to protect water-heating installations against overheating, these temperature cut-outs are adjustable between 90° to 110°C and are manually reset.

They are fitted with a 1m long capillary and a

6,5x90 mm bulb.

Circuit is open if the sensor is broken.

Single-pole normally close contacts, breaking capacity 15A at 230V.

P/N.

Cut-out temp.

9030-31

90/110°C

Cut-out tolerance

+0°C/-6°C

Max.

bulb temp.

120°C

THREE PHASE SAFETY TEMPERATURE CUT-OUT THERMOSTAT

Liquid expansion type thermostat including a safety temperature cut-out function with manual reset.

Temperature range +15°C to +85°C.

Safety temperature pre-set to 110°C.

Triple-pole normally close contacts, breaking capacity 3x20A at 400V.

15

45

65

55

ENCLOSED ROD-TYPE THERMOSTATS

P/N.

9014-13

Range

(°C)

Thermostat +15/+85

Safety temp Fixed at 110°C

Simple to install and use, these box-mounted liquid-expansion thermostats are fixed to the tank (or pipe) and heated via the supplied copper thermowell.

IP40 box.

Copper probe, length 95mm.

Single-pole double-throw contacts, breaking capacity

15A at 250VAC, 10A at 400VAC.

Differential 6°K,

Accuracy ±3°C,

Max. working pressure: 10 bar.

P/N.

9030-11

9030-12

Range (°C) Max. bulb

(°C) temp.

10/90

40/120

120

150

BulbØ

(mm)

6

6

40

ENCLOSED ROD-TYPE POSITIVE SAFETY TEMPERATURE CUT-OUTS

These positive safety temperature cut-outs, (box mounted), with manual reset, are used to protect water heating systems against overheating.Circuit is open if the sensor is broken.

Simple to install and use, these box-mounted liquid-expansion thermostats are fixed to the tank (or pipe) and heated via the supplied copper thermowell.

IP40 box.

Copper probe, length 95mm.

Single-pole double-throw contacts, breaking capacity 15A at 250V, 10A at 400V

Differential 6°K, . Max. working pressure : 10 bar.

P/N.

9030-21

Cut-out temp.

100°C

Cut-out

Accuracy

+0°C/-6°C

Max.

bulb temp.

120°C

40

Bulb length Capillary length

(mm) (mm)

95

120

900

900

120

145

120

145

15 10

15 10

42

42

ENCLOSED THERMOSTATS AND POSITIVE SAFETY TEMPERATURE CUT-OUTS

Box containing a adjustable thermostat between 10°C to 90°C and a temperature cut-out, pre-set to 100°C, with manual reset.

Circuit is open if the sensor is broken.

Simple to install and use, these box-mounted liquid-expansion thermostats are fixed to the tank (or pipe) and heated via the supplied copper thermowell.

IP40 box.

Copper probe, length 95mm.

Thermostat : single-pole double-throw contacts, breaking capacity

15A at 250V, 10A at 400V.

Cut-out : normally close contact

Differential 6°K, Max. working pressure : 10 bar.

P/N.

9030-41

108

Website : http://www.vulcanic.com

Cut-out temp.

100°C

Cut-out tolerance

+0°C/-6°C

Max.

bulb temp.

120°C

80

E-mail : [email protected]

95

120

15 10 41

THERMOSTATS AND SAFETY

TEMPERATURE CUT OUTS

ENCLOSED THERMOSTATS

Liquid expansion type, copper bulb and capillary.

Double-pole double throw contacts, 16A at 400VAC.

Accuracy ±1% of full scale.

Differential 2,5% of full scale.

Adjusting knob accessible by removal of the cover.

P/N.

Range Bulb Ø

(°C)

9019-02

0-100

9019-03

50-200

9019-01

0-300

(mm)

8

5

5

Bulb length

(mm)

100

150

100

152 x 119

Capillary length

(mm)

1500

1500

1500

Weight

(kg)

2

2

2

Protected enclosed models, with double-poles double-throw switch and heating indicator light.

Voltage 230V 1P (3500W max.).

Optional 230V 3P supply (6000W max.).

P/N.

Range Bulb Ø

(°C)

9014-06

0-100

(mm)

8

9014-08

50-200 5

9014-09

0-300 5

Bulb length

(mm)

100

150

100

152 x 119

Capillary length

(mm)

1500

1500

1500

Weight

(kg)

1

1

1

THERMOSTATS FOR HEATING TAPES

Liquid expansion type thermostat for heating cables, in an IP 55 box fitted with fixing lugs on the insulating cover, with copper capillary.

Single-pole double-throw open contact, 16A at

400VAC. Gland : ISO 16 BIS and ISO 20 BIS

120 x 150

Ø

P/N.

Range

(°C)

9014-11

+30 +110

9014-12

-20 +30

Ø

(mm)

8

8

B Capillary lengthWeight

(mm) (mm) (kg)

90

143

1000

1000

2

2

P/N.

Range

(°C)

9014-31

+30 +110

9014-32

-20 +30

Spare thermostats:

Ø B Capillary lengthWeight

(mm) (mm) (mm) (kg)

8

8

90

143

1000

1000

2

2

ATEX/IECEX AMBIENT AIR THERMOSTAT «GAS AND DUST» - Ex de - IP65

These ATEX thermostats are certified for zone 1 with an ambient temperature from -40°C up to 40°C

(T6) or -40°C à +50°C (T4).

Protection: Ex de IIC T6 (T3 on request)

Junction box: IP 65

Dimensions: 122x120x90 mm

Breaking capacity: 10A/230VAC

Atex marking:

II 2 G Ex d e IIC T6 Gb or II 2 G Ex d e IIC T4 Gb for hazardous atmospheres and II 2 D Ex tb IIIC T85° Db et II 2 D Ex IIC T130 Db for explosive ambient with conductive dust.

Certificate:

EPS 11 ATEX 1 354

Ambiance

P/N.

Range

(°C)

Ø

Contact/surface

(mm)

6023-02

-20/+40 (T6) 70

Type Weight

(kg)

Ambient 0,6

6023-03

0/+50 (T6) 1000 Contact/surface 0,6

6023-04

0/+120 (T4) 1000 Contact/surface 0,6

EXTRA-LONG THERMOSTATS

Ø

Extra-long steam pressure thermostat in a stainless steel thermowell, with IP 55 cover.

Double-pole double-throw contacts, breaking capacity

16A at 400VAC.

Specially designed for type 4910 suction filter heaters, see immersion heater section

Accuracy ± 3% of full scale.

Supplied with a fixing gland.

12

L Weight

P/N.

Range Ø

(°C) (mm) (mm) (kg)

9010-01

0-300 3000 3

85 L

Note : Cutting to length L can be done within a short delivery time to suit the exactly.

dimensions of your tank

ROD TYPE THERMOSTATS

Liquid expansion type thermostat with a 6mm Ø probe in a removable stainless steel thermowell, with an IP 54 cover.

Differential 2,5% of full scale.

Double-pole double-throw contacts, 10A at 230V.

I

To install these thermostats you need only a 1/2” BSP threaded hole in the recipient tank. The sealable cover is fixed to the thermowell by a retaining screw, and the bulb can easily be removed.

Website : http://www.vulcanic.com

P/N.

Range

(°C)

9008-11 0-100

9008-12

0-150

9008-13 50-300

J

66 B

ØP B Weight Fig.

(mm) (mm) (kg)

8

8

8

19

19

84

0,56

0,56

0,76

I

I

J

E-mail : [email protected]

230

109

THERMOSTATS AND SAFETY

TEMPERATURE CUT OUTS

AMBIENT AIR THERMOSTATS

Simple model designed for temperature control in rooms or air-conditioned enclosures. Normally close contact, breaking capacity 10A at 250VAC. Differential

0,6°C.

Suitable for outdoor use, for frost protection of water tanks, pipes, pools... Sealable IP 55 cover. Normally close contact, breaking capacity 10A at 250VAC.

Differential 3°C.

55

7

31

SAFETY CUT-OUTS WITH ADJUSTABLE THRESHOLD

Temperature limiter, liquid expansion type with capillary.

Single-pole double-throw contacts, breaking capacity

16A at 400VAC. Manual reset. Stainless steel capillary, length1 m and stainless steel bulb, diameter 6 mm.

10 52 x 38

71

122

L

P/N.

9014-20

P/N.

9014-23

P/N.

9030-05

9030-06

PRE-SET SAFETY TEMPERATURE LIMITERS

Temperature limiter, bimetallic expansion type with automatic reset, for air temperature alarms. Normally close contact, breaking capacity 10A at 250VAC.

Differential 12°C.

Temperature limiter, positive safety steam pressure type, with automatic or manual reset.

Capillary Ø 1,9 mm, length 1 m.

Normally close contact, breaking capacity 16A at

250VAC. Differential 12°C.

6

5

P/N.

53691-01

9009-01

P/N.

54229-01

53710-01

Range

(°C)

5/30

Weight

(kg)

0,12

Range

(°C)

-20 / +30

Weight

(kg)

0,41

Range

(°C)

+50 +300

+20 +500

Bulb Weight

L (mm) (kg)

85 0,15

300 0,15

Cut-out temp.

90°C

110°C

Cut-out temp.

90°C

90°C

Weight

(kg)

0,01

0,01

Reset auto.

manu.

Weight

(kg)

0,05

0,05

TIMERS

This timer allows two electrical appliances to be switched on and off independently according to a daily and weekly cycle.

42 switching orders can be programmed for any time over a maximum period of a week.

Minimum programming interval : 1 minute.

Digital display giving hour, working state and programming.

P/N.

9025-12

Voltage

(V)

230V 50 Hz

Weight

(kg)

0,2

26 17 15

Quick summer/winter time changeover. Backup in case of power cuts : 150 hours max.

double throw open contacts : 16A at 250VAC

Resistive load.

THERMO HYGROMETER

Humidity transmitter 40 HRG for air duct heater, robust design, measures the relative humidity and provides information through an output signal of 4/20 mA with 2 wires.

HRG 40 is suitable for use in harsh environments (saline atmosphere and nitric acids, sulfuric, hydrochloric up to 75000 ppm). Max operating Humidity 93%

Digital measurement (sensor included) ensures excellent repeatability and excellent performance characteristics

• Cast aluminium box with epoxy coating with sealing gland.

• Closing by clip or screw closure (IP 54 or 65)

• Stainless steel 316 dipping tube (Ø = 13,5mm)

• Pressure holding: 2 bars.

• Humidity hystereis :

+

/- 1,5%

• Supply voltage 9 to 36 Vdc by 2 wires with protection against reverse polarity.

• Possibility to unplug the sensitive element

• Version with display is available on request (LCD 4 digits- 10000 points resolution)

P/N.

Max

Temp.

30746-01

60 °C

30746-02

60 °C

30746-01

60 °C

Screw plug sliding

1/2” BSPP

1/2” BSPT

1/2” NPT

110

Website : http://www.vulcanic.com

E-mail : [email protected]

ELECTRO-MECHANICAL

THERMOSTATS

ELECTRO-MECHANICAL THERMOSTATS WITH FIXING FLANGE

¯ V ¯ T

These thermostats can easily be fixed to ventilation ducts and oven walls to monitor air and gas temperatures.

Max. pressure : 100 mm WC

Breaking capacity on resistive load :

- 5/8” models:

10 A at 115 VCA, 5A at 230 VCA, 2 A at 115 VCC.

- 1/2” models:

5 A at 115 VCA, 3 A at 230 VCA, 1 A at 115 VCC.

- 1/4” models:

1A at 115 VCA

Not pre-set

¯ D

P

Adjusting screw

E

P/N

Ø A Temp.

Contact P h E

Range

Ø D Ø T Ø V Model

(mm) (mm) (mm) (mm) (mm) (mm)

8310-00

5/8” -70/+315°C NC 84,1 27 1,6 44,5 31,8 4 Standard

8320-00

5/8” -70/+315°C NO 84,1 27 1,6 44,5 31,8 4 Standard

8330-00

1/2” -70/+315°C NC 58,7 23,9 1,6 44,5 31,8 4 Standard

8340-00

1/2” -70/+315°C NO 58,7 23,9 1,6 44,5 31,8 4 Standard

To order a pre-set thermostat

state type P/N. followed by the required temperature.

Example : Type 8311 pre-set to130°C.

h

Type

8311

8321

8331

8341

ELECTRO-MECHANICAL THERMOSTATS IN IP65 SEALED BOX - 1 OR 2 GLANDS

These thermostats are ideally suited to applications involving liquids, solids or gases where the

100 E

P measuring side and the connection side have to be sealed.

Max. pressure : 20 bar.

Breaking capacity on resistive load :

¯ F

- 5/8” models:

10 A at 115 VCA, 5A at 230 VCA, 2 A at 115 VCC.

- 1/2” models:

5 A at 115 VCA, 3 A at 230 VCA, 1 A at 115 VCC.

Aluminium alloy box with N°16 gland for cables of

Not pre-set

Models with only one gland

P/N.

8350-00

Ø A Temp.

Contact P

Range

E

(mm) (mm)

Ø F H Model

(mm)

5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard

8360-00

5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard

Type

8351

8361

min.Ø 10 mm, max.Ø 15 mm.

Closure by captive screw.

Options :

Epoxy-coated box.

Protective resistance.

The 2nd gland allows series or parallel connection of several thermostats.

Not pre-set

Models with 2 glands

P/N.

8410-00

Ø A Temp.

Contact P range

E

(mm) (mm)

Ø F H Model

(mm)

5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard

8420-00

5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard

To order a pre-set thermostat

state type P/N. followed by the required temperature.

Example : Type 8351 pre-set to130°C.

Type

8411

8421

ELECTRO-MECHANICAL THERMOSTATS - Ex d - IP65 - 1 or 2 GLANDS

97

These thermostats are ideally suited for use in hazardous atmospheres, gas or liquids.

H over flats

¯ F

E

H sur plats

P Marking : .II 2 G Ex d IIC T1 to T6 .

Breaking capacity on resistive load :

- 5/8” models:

10 A at 115 VCA, 5A at 230 VCA, 2 A at 115 VCC.

- 1/2” models:

5 A at 115 VCA, 3 A at 230 VCA, 1 A at 115 VCC.

Aluminium alloy box with integral ADF gland for cables of min.Ø 10 mm, max.Ø 19 mm.

Option :

Epoxy-coated box.

Earth terminal.

Protective resistance.

Certificate LCIE 03 ATEX 6339

Usable in hazardous areas (ambient temperature mini -20°C, relative humidity 95 % maximum).

ATEX :

CE 0081 II 2 G Ex d IIC T1 to T6

Models with only one gland

Not pre-set

P/N.

Ø A Temp.

Contact P range

E

(mm) (mm)

Ø F H Model

(mm)

8450-00

5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard

8460-00

5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard

Not pre-set

Models with 2 glands

P/N.

Ø A Temp.

Contact P range

E

(mm) (mm)

Ø F H Model

(mm)

8452-00

5/8” -70/+315°C NC 76,2 100 1/2” NPT 23 Standard

8462-00

5/8” -70/+315°C NO 76,2 100 1/2” NPT 23 Standard

To order a pre-set thermostat state

type P/N. followed by the required temperature.

Example : Type 8453 pre-set to130°C.

Type

8451

8461

Type

8453

8463

Website : http://www.vulcanic.com

E-mail : [email protected]

111

SELECTING A TEMPERATURE SENSOR

A temperature sensor is generally a small diameter cylinder (between 0.5 and 8 mm), varying in length (between 50 mm and several meters), rigid or deformable and immersed in the media to be measured : solid, liquid or gas. The choice depends on the following criteria: temperature range, precision, response time, media to be measured, overall dimensions, pressure, corrosion, attachment and connection.

The NTC technology (thermistor) is used predominaintly for domestic applications based on the ambient temperature

(-80° to 150°C).

The PTC technology (PT 100) is suited to industrial applications between -50°C and 500°C, in the absence of excessive vibration.

The thermocouple technology allows very short response times and high temperatures but with a lower precision

(+/- 2°C on average).

The electrical connection of the sensors is made either using flexible cables or connectors, or on a terminal block inside a small standardised metal case referred to as the “probe head”. When the cable is particularly long, it is advisable to use a 4/20 mA measurement converter installed in the probe head.

Some connection devices are ATEX certified in the “d”, “e” or “ia” protection modes in a G (gas) or D (dust) environment.

The fastening of a sensor is done by a welded or swaged coupling, a sliding flange or by a bracket integrated in a case.

The use of a thermowell allows easy replacement of the sensor, its use in particularly corrosive environments and better resistance to high-pressure levels.

The mineral insulated cables are deformable. Generally long, they can be shrunk at the ends to benefit from a better response time.

PTC TECHNOLOGY ( PT 100 )

A PT 100 probe is a resistor whose value in ohm (

) increases in proportion to the temperature (100

Ω at 0°C).

T¡C

PT 100 Probe

Ro compensation conductor

R = Proportional to the

Temperature ¡C

The resistance measurement is carried out by the current circulation generated by a measuring device or a regulator, through copper interconnecting wires.

The compensation for the interconnection conductor resistance is obtained by an artifice which consists in connecting a third wire

(industrial applications) or even a fourth wire (laboratory applications).

The colours of the wires (white and red), the resistance variation and the precision class are defined in EN 60751 standard:

Class A (1/2 class B ) : +/- (0.15°C + 0.0025.t) t = temperature measured in °C.

Class B : +/- (0.3°C + 0.005.t) 1/10 class B : (0.03°C + 0.0005.t)

Support ceramical sheath

Platinium leads

Platinium spring

The sensitive element is inserted into a rigid sheath having a minimum diameter of 3 mm and a minimum length of 30 mm, and then extended by wires, a flexible cable or a cable with a mineral insulator.

The customary diameters of the rigid sheaths for probes are 4, 5, 6 and 8 mm.

The customary diameters of deformable probes consisting of cables with mineral insulators are 3, 4, 5 and 6 mm.

Metallic protection sheaths are generally of AISI 316L/ DIN 1.4404 stainless steel when immersed in a fluid and AISI 304 L / DIN 1.4306 stainless steel when inserted into a thermometer well.

The response time of a probe depends on its diameter (approximately 4 sec in water for 3 mm diameter and 11 sec for 8 mm diameter).

The interconnection cables (one white conductor and two red conductors) provide a way of connecting the probes to a measuring or regulating device.

Considering the low level of the transmitted signal, it is preferable to use shielded cables.

112 Website : http://www.vulcanic.com

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THERMOCOUPLE

SELECTING A TEMPERATURE SENSOR

A thermocouple is a soldered joint between 2 wires of different metals (known as "hot soldering") across the terminals of which an electrical voltage is generated proportional to the measured temperature.

Hot junction

T¡C conductor A

Connection

Head conductor B

Cold

Junction mv (e.m.f) proportional to the temperature

¡C

Analysis of this signal must be carried out by instrumentation and suitable interconnection wires compensating for the errors caused by the nature and temperature of the different connecting parts.

For each type of thermocouple, the metal forming the conductors, the colour of the wires, the electromotive force and the precision class are defined by standards EN 60584-1 and EN 60584-2, of which the main types are:

Code Nominal scale

-40°C to +750°C

-40°C to +1200°C

-40°C to +1200°C

0°C to 1600°C

0°C to 1600°C

-40°C to 350°C

Polarity Colour

Fe +

Black

Cst -

White

NiCr +--

Green

NiAl -White

NiCr +--

Pink

Nis --

Pt +

White

Orange

PtRh13 White

Pt +

Orange

PtRh10 + White

Cu +

Brown

Cst White

Precision

Class 1 Class 2

± 1,5°C ± 2,5°C or ± -0,004.t

or ± -0,0075.t °C

± 1,5°C ± 2,5°C or ± 0,004.t

± 1,5°C or ± 0,004.t

o ± 0,0075.t °C

± 1,5°C or ± 0,0075.t °C

± 1°C ± 1,5°C or ± 0,0015.t

or ± 0,0025.t °C

± 1°C ± 1,5°C or ± 0,0015.t

± 0,0025.t °C

± 0,5°C ± 1°C or ± 0,004.t°C± 0,0075.t °C

There are several thermocouple technologies:

- Bare wires, if necessary protected by insulating beads and inserted into a rigid tube with customary diameters of:

3 or 4 or 5 or 6 mm.

- Mineral insulated cables are defined by standard

EN 61515 with customary diameters of: 0.5 , 1, 2, 3, 4.5,

6 or 8 mm.

When the installation is by the measuring device or the regulator, the hot soldered joint can be connected to ground to reduce the sensor response time.

Mineral insulated

Hot Junction Ungrounded

Thermocouple

HOT JUNCTION

Metallic protection

GROUNDED

Metallic protection sheaths are generally of AISI 316L/ Din 1.4404 stainless steel for type J and of Inconel 600 for type K

(when immersed in a fluid) or AISI 304 L/ Din 1.4306 stainless steel (when inserted into a thermometer well).

The response time of a thermocouple depends on its diameter (approximately 0.05 sec in water for 0.5 mm diameter and

5 sec for 8 mm diameter). Divide these values by two when the hot soldered joint is connected to ground.The extension cables

(conductors of the same type as those of the couple) or compensation cables (conductors of different types from those of the couple) are governed by standard IEC 584-3. They are indispensable for connecting thermocouples to a measuring or regulating device. Considering the low level of the transmitted signal (a few mV), it is preferable to use shielded cables.

Compensated connectors are necessary for the connection of these cables.

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113

PT100 SENSORS WITH PVC CABLE

PT 100 ohm at 0°C class B sensing element, inside a 316L stainless steel sheath, with sealed end and 3 wire PVC insulated cable with connection thimbles, with or without shielding.

Temperature range : - 30 to + 90°C.

65

Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 5 or 6 mm, total sheath length from 50 up to 1000 mm, other cable length, other types of electrical connections, 4 wires circuit.

B

PT 100 SENSORS

L

¯ D

P/N.

31030-09

31030-10

31030-11

31030-12

31030-13

31030-02

31030-04

31030-05

31030-06

Ø D braid.

L B Weight

(mm) sheath (mm) (mm) (kg)

5 without 50 5000 0,04

6

6

5 without 100 5000 0,08

5 without 150 5000 0,12

6 with with with

50

100

150

5000

5000

5000

0,04

0,08

0,12

6

6

6 with 250 5000 0,18 with 300 5000 0,24 with 550 5000 0,321

PT100 SENSORS WITH FEP SHIELDED CABLE

PT 100 ohm at 0°C class B sensing element, inside a AISI 316L/ Din 1.4404 stainless steel sheath, with sealed end and 3 wires FEP insulated cable with connection thimbles and shielding.

Temperature range : - 60 to + 200°C.

Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 5 or 6 mm total sheath length from 50 up to 1000 mm, other cable length, other types of electrical connections,

4 wires circuit.

65 B L

VVVV

¯ D

P/N.

31035-11

31035-14

31035-15

31035-12

31035-13

Ø D

(mm)

6

6

6

6

6

L B

(mm) (mm)

30 5000

50

100

150

300

5000

5000

5000

5000

Weight

(kg)

0,03

0,04

0,1

0,15

0,28

FLEXIBLE MINERAL INSULATED PT100 SENSORS WITH PVC SHIELDED CABLE

PT 100 ohm at 0°C class B sensing element, inside a 316L flexible stainless steel sheath, with sealed end and 3 wires PVC insulated cable with connection thimbles and shielding. A coiled spring protects the lead wires against sharp bends in the transition area.

Temperature range : - 50 to + 500°C (element).

- 30 to + 90°C (cable)

Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 4,5 or 6 mm, total sheath length from 100 up to

5000 mm, other cable length, other types of electrical connections, 4 wires circuit, adjustable compression fitting type 31271.

65

90°C max.

B

30

60

500°C max.

L

P/N.

Ø D

(mm)

31048-01

4,5

31048-02

4,5

31048-03

4,5

31048-04

4,5

31048-05

4,5

L B

(mm) (mm)

150

250

350

5000

5000

5000

500

1000

5000

5000

Weight

(kg)

0,13

0,17

0,27

0,34

0,61

PT100 SENSORS WITH HIGH TEMPERATURE CABLE

PT 100 ohm at 0°C class B sensing element, inside a AISI

316L/Din 4404 no flexible stainless steel sheath, with sealed end and 3 wires fibreglass insulated cable (350°C maxi) with connection thimbles and metallic overbraid. A coiled spring protects the lead wires against sharp bends in the transition area.

Temperature range : - 50 to +500°C .

Other manufacturing capabilities : accuracy from class A up to 1/10 class B, diameter 4,5 or 6 mm, total sheath length from 100 up to 5000 mm, other cable length, other types of electrical connections, 4 wire circuit, adjustable compression fitting type 31271.

65

135°C max.

B

350°C max.

15 15 50

L

500°C max.

P/N.

31032-03

31032-01

31032-04

31032-05

31032-02

31032-06

31032-07

6

6

6

6

Ø D

(mm)

4,5

4,5

4,5

150

250

300

550

L B

(mm) (mm)

100

200

300

2500

2500

2500

2500

2500

2500

2500

Weight

(kg)

0,09

0,15

0,26

0,10

0,18

0,20

0,35

114 Website : http://www.vulcanic.com

E-mail : [email protected]

PT 100 SENSORS

PT100 SENSORS WITH IP66 HEAD

PT 100 ohm at 0°C class B sensing element, inside a AISI

316L/Din 1.4404 stainless steel sheath - Ø 9 mm thickness 1 mm.

Temperature range : - 50 to + 500°C (sensor).

Threaded fitting below the head (DAN-V) in Epoxy coated alloy, hinged cover fixed by screws (IP66) .Sealing gland for leads

(8mm) is provided

B L

P/N.

Ø D

31117-01 3/8”BSPT 0

B L

(mm) (mm) (mm)

100

31117-02 1/2”BSPP 0

31117-03 1/2”BSPP 0

31117-04 1/2”BSPP 145

31117-05 1/2”BSPP 145

31117-06 3/8”BSPT 145

100

250

100

250

100

Weigh

(kg)

0,1

0,1

0,2

0,2

0,3

0,1

PT100 SENSORS WITH IP54 HEAD AND FLANGE FITTING

PT 100 ohm at 0°C class B sensing element, inside a AISI

316L/Din 1.4404 stainless steel sheath - Ø 6 mm the lectrical connection is done by a 3 poles terminal block inside an IP54 aluminium head, epoxy painted.

Temperature range : - 50 to + 500°C (sensor).

Fitting by Flange stainless steel sliding.

P/N.

31118-01

31118-02

Ø D L Weigh

(mm) (mm) (kg)

6

6

250

500

0,1

0,15

PT100 SENSORS WITH MINIATURE IP54 ALUMINIUM HEAD

PT 100 ohm at 0°C class B sensing element, inside a AISI

316L/Din 1.4404 stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP54 miniature aluminium head, epoxy painted, with compression gland ISO 16. Supplied with or without a 1/2” BSPT threaded fitting, welded below the head.

Temperature range : - 50 to + 500°C (sensor)

- 50 to + 80°C (box)

Other manufacturing capabilities : accuracy from class A up to

1/10 class B ,diameter 5 or 6 mm, total sheath length from 50 up to 1000 mm, 4 wires circuit, fastening by sliding flange.

IP

5

3

60

IP54

L

Ø D

P/N.

ØD L Connector Weight

(mm) (mm) (kg)

31042-08

6 100 without 0,1

31042-01 6 100 with 0,16

31042-04

6 150 without 0,11

31042-09

6 150 with 0,2

31042-02 6

200 without 0,13

31042-10

6 200 with 0,24

31042-05

6 250 without 0,16

FLEXIBLE MINERAL INSULATED PT100 SENSORS WITH IP65 ALUMINIUM HEAD

Single PT sensor, 100 ohm at 0°C, class B, in a flexible stainless steel sheath with sealed end and 3 terminals in a miniature box (80°C max.) with a

ISO 16 gland.

Temperature range : - 50 to + 500°C (element)

- 10 to + 80°C (head)

Other manufacturing capabilities : accuracy from class A up to 1/10 class B ,diameter 4,5 or 6 mm, total sheath length from 100 up to 5000 mm, 4 wires circuit, fastening by compression fitting type 31271. or mounting flange.

60

IP

53

IP65

L1

L2 rigide

¯ D

P/N.

31023-07

31023-08

31023-09

31023-10

31023-11

31023-12

D

(mm)

4,5

4,5

4,5

6

6

6

L1

(mm)

100

200

300

300

400

500

L2

(mm)

30

30

30

30

30

30

Weight

(kg)

0,08

0,12

0,17

0,25

0,30

0,35

FLEXIBLE MINERAL INSULATED PT100 SENSORS WITH IP65 ALUMINIUM HEAD

PT 100 ohm at 0°C class B sensing element, inside a AISI 316L/

Din 1.4404 flexible stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP 65 aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm.

Temperature range : - 50 to + 500°C (element)

- 10 to + 80°C (head)

Other manufacturing capabilities : accuracy from class A up to

1/10 class B ,diameter 4,5 or 6 mm, total sheath length from

100 up to 5000 mm, 4 wires circuit, fastening by compression fitting type 31721, 4/20 mA transmitter installed inside the head.

92 L1

IP65

L2 rigide

Ø D

P/N.

31022-01

31022-02

31022-03

31022-04

31022-05

31022-06

4,5

4,5

4,5

4,5

Ø D

(mm)

4,5

4,5

L1

(mm)

150

200

300

350

500

550

L2

(mm)

30

30

30

30

30

30

Weight

(kg)

0,12

0,16

0,24

0,30

0,34

0,36

Website : http://www.vulcanic.com

E-mail : [email protected]

115

PT 100 SENSORS

PT 100 SENSORS WITH IP65 OFFSET ALUMINIUM HEAD

PT 100 ohm at 0°C class B sensing element, inside a AISI 304L /Din 1.4306 stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP 65 offset aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm. Spring loaded terminals, with a 8 mm clearance (the L dimension is corresponding to the half compression of the spring) Offset AISI316 L /Din 1.4404 nipple 1/2’’

NPT threaded fitting

Temperature range : - 50 to + 500°C (element)

- 50 to + 80°C (head)

Other manufacturing capabilities : accuracy from class A up to 1/10 class B, total sheath length from 50 up to 1000 mm, offset nipple length 58 or 108 mm, 4 wires circuit, possible fixing nipple union, ATEX approval Ex ia or Ex e, 4/20 mA transmitter installed inside the head.

Ø 1/2" NPT

1/2" sleeve sch 40 in 316L stainless steel

P/N.

31045-01

31045-02

31045-03

31045-04

31045-05

31045-06

Ø D

(mm)

4,5

4,5

4,5

6

6

6

FLEXIBLE PT 100 SENSORS WITH IP65 STAINLESS STEEL HEAD

PT 100 ohm at 0°C class B sensing element, inside a flexible AISI 316L/Din 1.4404

stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP

65 stainless steel AISI 316L/Din 1.4404 head, epoxy painted, with compression gland for cable dia 4 up to 15 mm.

1/2’’ NPT threaded fitting welded below the head

Temperature range : - 50 to + 500°C (element)

- 50 to + 80°C (head)

90 L1

L2 rigide

1/2" NPT

Raccord 1/2" NPT connection

Ø D

Other manufacturing capabilities : accuracy from class A up to 1/10 class B , diameter

6 mm, total sheath length from 100 up to 5000 mm, 4 wire circuits, 4/20 mA transmitter installed inside the head.

P/N.

31043-10

31043-11

31043-12

31043-13

Ø D

(mm)

6

6

6

6

L1

(mm)

100

200

300

400

FLEXIBLE PT 100 SENSORS WITH ATEX HEAD - Ex d - IP65

PT 100 ohm at 0°C class B sensing element, inside a flexible AISI 316L/Din1.4404

stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP

65 EXPLOSION PROOF head with a compression gland for cable dia 8 mm.

1/2’’ NPT threaded fitting welded below the head.

temperature range: - 50 to + 500°C (element)

- 20 to + 80°C (head)

Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum) .

Certificate:

LCIE 02 ATEX 6097X

some precautions must be taken for using this device.

Consult us or read the instruction manual

Other manufacturing capabilities : accuracy from class A up to 1/10 class B, diameter 6 mm,total sheath length from 100 up to 1000 mm, 4 wire circuits,

4/20 mA transmitter installed inside the head.

L

Fixation 1/2"Npt

104 mm

P/N.

31043-15

31043-16

31043-17

31043-18

31043-19

31043-20

PT 100 SENSORS 

WITH ATEX HEAD - Ex d - IP65

PT 100 ohm at 0°C class B sensing element, inside a AISI 304L/

Din 1.4306 stainless steel sheath. Electrical connection by a 3 poles terminal block inside an IP 65 offset EXPLOSION PROOF head with compression gland for cable dia 8 mm. Spring loaded terminals, with a 8 mm clearance

(the L dimension is corresponding to the half compression of the spring)

Offset AISI316 L/Din 1.4406 nipple 1/2’’ NPT threaded fitting

Temperature range : - 50 to + 500°C (element)

- 20 to + 80°C (head)

Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum).

Certificate: LCIE 02 ATEX 6097X some precautions must be taken for using this device. Consult us or read the instruction manual

Other manufacturing capabilities : accuracy from class A up to 1/10 class B, total sheath length from 50 up to 1000 mm, offset nipple of 58 or 108 mm, 4 wires circuit, fastening nipple union, 4/20 mA.

116 Website : http://www.vulcanic.com

L

Fixation 1/2"Npt

P/N.

31045-07

31045-08

31045-09

31045-10

31045-11

31045-12

E

Ø D

(mm)

4,5

4,5

4,5

6

6

6

104 mm

L1

(mm)

100

200

300

100

200

300

Options : transmitter installed inside the head.

E-mail : [email protected]

Ø D

(mm)

6

6

6

6

6

6

L2

(mm)

108

108

108

108

108

108

L1

(mm)

100

150

200

250

300

400

L1

(mm)

100

200

300

100

200

300

TEMPERATURE PROBES

FLEXIBLE PT 100 SENSORS 

WITH ATEX HEAD - Ex d - IP65

PT 100 ohm at 0°C class B sensing element, inside a flexible AISI 316L/ Din 1.4404 stainless steel sheath. Electrical connection by a 3 poles terminal block inside a miniature

EXPLOSION PROOF head IP 65 marking II 2 G Ex d IIC T6, with compression gland for cable dia 6 up to 9 mm. :

Temperature range : -50 to + 500°C (element)

- 20 to + 80°C (head)

Other manufacturing capabilities : accuracy from class A up to 1/10 class B diameter 4,5 or 6 mm, total sheath length from 100 up to 5000 mm, 4 wires circuit, fastening by compression fitting type 31721.

P/N.

31026-01

31026-06

31026-07

31026-08

Ø D

(mm)

4,5

4,5

6

6

L

(mm)

200

300

300

400

Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum) .

Certificate:

LCIE 02 ATEX 6097X

some precautions must be taken for using this device. Consult us or read the instruction manual

PT 100 SENSORS WITH PTFE SHEATH AND FEP LEADS

PT 100 ohm at 0°C class B sensing element, inside a PTFE sheath, with sealed end and 3 wires FEP insulated leads with connection thimbles. Supplied with 3 terminals for electrical connection on 2,5 mm2 wires.

Special design to be used with PTFE heating panel (see immersion heaters section).

P/N.

26216-01

65 8000

PT 100 SENSORS FOR SKIN TEMPERATURE MEASUREMENT

PT 100 ohm at 0°C class B sensing element, inside a AISI

P/N.

Max.

temp.

31180-01

200°C

316L/Din 1.4404 stainless steel sheath, flattened to measure

31180-02

200°C the skin temperature of hoses, with sealed end and 3 wires

31180-03

200°C

PFE insulated cable with connection thimbles and shielding.

65

6 B

Max.

temp.

105°C

Ø 12

RING LUG PROBES

Mainly intended for the measure of surfaces temperature on machine contact or thermic dissipators. Sensing element mounted in a teminal ring lug connector

Insulated coductors teflon/teflon cable length 1m.

2 Cables for TC or 3 conductive isolated wires for RTD 100

15

Ø 9,6

Weight

(kg)

0,10

Ø 5

30

B

(mm)

1000

3000

5000

Weight

(kg)

0,2

0,4

0,7

50

35

Ø 4

REF.

Probet Ø D Rqnge

(mm) (°C)

31711-05

PT100 sensor 10,2 -50/+200

31711-02 Thermocouple K

5 -50/+280

Ø D

On request :

Others fixing diameter

Available for Atex areas (dust or gas)

SCREW PLUG PT100 SENSORS

Compact probe for direct screwing in the part to measure.

PT 100 ohm at 0°C class B sensing element inside a AISI

316 L/Din 1.4404 screw. 3 wires PTFE insulated cable with connection thimbles.

Temperature range : - 80 to + 200°C

P/N.

Ø D

31109-01

1/4”-20 UNF

31109-02

M8 ISO

31109-03

M10 ISO

Length threaded

(mm)

11

16

16

ROOM AND OUTSIDE AMBIENT AIR TEMPERATURE PT 100 SENSORS

Room sensor :

P/N. 31055-01

PT 100 ohm at 0°C class B sensing element inside a holed plastic box to IP 20, for wall mounting.

Temperature range : - 40 to + 85°C

Electrical connection by a 2, 3 or 4 poles terminal block through the bulkhead.

Outside ambient sensor :

P/N. 31055-02

PT 100 ohm at 0°C class B sensing element inside a plastic box to IP 65, for wall mounting.

Temperature range : - 50 to + 100°C

Electrical connection by a 2, 3 or 4 poles terminal bloc, with compression gland..

Website : http://www.vulcanic.com

E-mail : [email protected]

117

PT 100 SENSORS

LAMINAR PLATINUM PROBES 7,6 MMX7,6 MM

Sensing element Pt 100

, Class B.

AWG 28 wire outputs Teflon lined

One adhesive side for attachment.

Thickness : 0,5 mm on element - 0,7 mm on wires.

Options on request :

• Without adhesive (-200°C / +200°C).

• Wire length > 1000 mm.

7,6 1000

P/N.

Sensor Accuracy. Nr of wires

Isolator Time constant

Temperature range

31132-51 •

Pt 100

Ω to 0°C ±0,12

3 Polymide insulated + Alu face 0,15 s -20/+177°C*

31132-52 •

Pt 100

Ω to 0°C ±0,12

4 Polymide insulated + Alu face 0,15 s -20/+177°C*

31132-53 •

Pt 100

Ω to 0°C ±0,12

2 Polymide insulated + Alu face 0,15 s -20/+177°C*

* For assembly without adhesive, operating temperature range : -200°C/+200°C

LAMINAR PLATINUM PROBES 5 MM X 15 MM

Sensing element Pt 100

Ω or Pt 1000

AWG 26 wire outputs Teflon lined

One adhesive side for attachment.

Thickness : 2 mm

Options on request :

• Without adhesive (-50°C / +200°C).

• Wire length > 1000 mm.

15

P/N.

Sensor Accuracy. Nr of wires

31132-01 •

Pt 100

Ω to 0°C ±0,12

3

31132-02 •

Pt 100 Ω to 0°C ±0,12 Ω 4

Isolator

Polymide insulated

Polymide insulated

* For assembly without adhesive, operating temperature : -50°C/+200°C

1000

Time constant

1 s

1 s

Temperature range

-20/+177°C*

-20/+177°C**

MINIATURE FLANGED PLATINUM PROBES Ø 4,8 X 6,4 MM

Sensing element: PT 100 ohm at 0°C Class B

Vessel of tinned light alloy

Output by insulated wire with PTFE length 900 mm

These probes can be used whenever space is at a premium.

Other possibilities on request

Wire outputs without shielding braid

Copper probes 100 ohm

Nickel probes 120 ohm

Miniature sensors equipped with an antifriction end.

In this case, the load temperatures become:

Resistance probe: -50/+260°C

Wire outputs: without shielding braid

Wire length >900 mm

P/N.

Captor

Recommended installation:

Use spring P/N 31123-99 and clip

P/N 31123-98 or P/N 31123-97 to retain the miniature flanged probe in its hole

Probes

Spring

Clip range

1000

Accuracy.

Probe Temperature Nr

¯ 4,8

6,4 lead of lead mm 2

31123-04 • Platinum 100

Ω to 0°C ±0,12

Simple -50/+150°C 1 x 3

31123-09 • Platinum 100

Ω to 0°C ±0,12 Ω Double -50/+150°C 2 x 3

Section

0,227

0,089

0,8

¯ 6,4

Time constant

4 s

4 s

Friction-proof coat

Crankshaft bearing

Connection wire

Preblowing = 7,92 ±0,02

FASTENING ACCESSORIES

Spring P/N 31123-99

- Stainless steel

- Compressed length: 5.6 mm

Clip P/N: 31123-98 for single or double sensors with Teflon wire

- Anticorrosion-treated carbon steel

- To be used for drilling diameter: 7.92 + 0.2 m

Clip P/N: 31123-97 for single or double sensors with Teflon wires + shielding braid

- Anticorrosion treated carbon steel

- To be used on drilling diameter: 7.92 + 0.2 m

13

0,25 0,25

Ø 5 x 6,1

Website : http://www.vulcanic.com

118 E-mail : [email protected]

THERMOCOUPLES

THERMOCOUPLES WITH HIGH TEMPERATURE EXTENSION CABLE

Class 2 thermocouples with ungrounded hot junctions, inside

316 L stainless steel sheath, with sealed end and 2 wires high temperature cable with metallic overbraid and connection thimbles

Maximum operation temperature : 350°C.

Other manufacturing capabilities : accuracy class 1, total sheath length from 50 up to 1000 mm, other cable length, bended sensor, possible fixing by compression fitting or mounting flange, other thermocouple type R, S, T...

65 B

200°C maxi

L

Ø D

P/N. J type P/N. K type

Ø D L B Weight

(mm) (mm) (mm) (kg)

31066-01 • 31066-11

4,5 50 2500 0,05

31066-03 • 31066-13

4,5 100 2500 0,1

31066-04 31066-14

4,5 200 2500 0,2

31066-05 • 31066-15

4,5 300 2500 0,3

150 2500 0,07

31066-02 • 31066-12

6

31066-06 31066-16

6

31066-07 31066-17

6

250

550

2500 0,12

2500 0,25

Other L or B lengths to order

FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH PVC EXTENSION CABLE

Class 2 thermocouples with ungrounded hot junctions, inside flexible mineral insulated 316L stainless steel

P/N.

31061-01

sheath, with sealed end and 2 wires PVC insulated

T/C Ø D Max.

B L Weight type (mm) temp.

(mm) (mm) (kg)

K 3 1100°C 2500 500 0,07

31061-02

K 3 1100°C 2500 1000 0,1 cable (90°C maxi) and connection thimbles

31061-09

J 1 750°C 2500 500 0,05

Other manufacturing capabilities : accuracy class 1, diameter 0,5 or 1 or 2 or 3 or 4,5 or 6 or 8 mm, total

31061-10

31061-12

J

J

1

2

750°C 2500 1000 0,09

750°C 2500 500 0,05 flexible sheath length from 100 up to 5000 mm, other cable length, adjustable compression fitting type 31271, other thermocouple types R, S, T..., ATEX approval EEx ia.

65 B

90°C max

40 L

Ø D

31061-11

31061-19

31061-20

31061-22

31061-21

J

K

K

K

2

1

1

2

750°C 2500 1000 0,1

750°C 2500 500 0,05

750°C 2500 1000 0,09

750°C 2500 500 0,05

K 2 750°C 2500 1000 0,1

FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH HIGH TEMPERATURE

EXTENSION CABLE

P/N. TCJ P/N. TCK ØD (mm) L (mm)

31080-02 31214-02

0,5 150

Class 2 thermocouples with ungrounded hot junctions inside flexible mineral insulated 316L (Type J) or Inconel

600 (Type K) stainless steel sheath, with sealed end and high temperature extension cable with metallic overbraid.

Max. temperature: 600°C (J type) and 1000°C (K type).

Max. cable temperature: 200°C. Fastening: use a

31271

compression fitting.

type

65 2000 xxxxxxxxxxxxxxxxxx

200°C max

40 L

Ø D

31080-11 31214-11

31080-12 31214-12

31080-18 31214-18

31080-20 31214-20

31080-23 31214-23

31080-24 31214-24

31080-31 31214-31

31080-32 31214-32

1

1

1,5

1,5

2

2

3

3

200

250

150

250

200

250

200

250

Other manufacturing capabilities : accuracy class 1,diameter 0,5 or 1 or 2 or 3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to 5000 mm, other cable length, adjustable compression fitting type 31271.. R S T thermocouple type EExia, other thermocouple types R, S, T..., ATEX approval EEx ia.

FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH CONNECTOR AND PVC EXTENSION

CABLE

P/N. TCJ P/N. TCK ØD A U Optional Weight

(mm) (mm) (mm) connector (kg)

Class 2 thermocouples with ungrounded hot junctions inside flexible mineral insulated 316L (Type J) or Inconel

600 (Type K) stainless steel sheath, with an electrical plug, and with an optional shielded PVC extension cable.

Maximum operation temperature : 600°C (TC J) or 1000°C

(TCK), 200°C on the connector and 90°C on the cable.

50 2500

62 60

L

G ØD

31064-01 31064-11

3 500

A = “L” if there is no connector.

A = “G” if there is connector.

-

+

15

-

+

-

+

25x13

31064-07 31064-14

3 400

31064-19 31064-15

6 100

31064-20 31064-16

6 200

31064-23 31064-17

6 300

31064-25 31064-18

6 400

THERMOCOUPLES WITH IP65 OFFSET ALUMINIUM HEAD

106 with 0,09

31064-02 31064-12

3 1000 106 with 0,11

31064-03 31064-13

3 1500 106 with 0,13

31064-04 31064-08

3 100

31064-05 31064-09

3 200

31064-06 31064-10

3 300

0

0

0 without without without

0,09

0,09

0,09

0 without 0,10

0 without 0,09

0 without 0,09

0 without 0,10

0 without 0,10

Class 2 thermocouples with ungrounded hot junctions inside

304L (Type J) or Inconel 600 (Type K) stainless steel sheath.

Electrical connection by 2 poles terminal blocks inside an IP

65 offset aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm. Spring loaded terminals, with a 8 mm clearance (the L1 dimension is corresponding to the half compression of the spring) Offset

316 L nipple 1/2’’ NPT threaded fitting

Max operating temperature : 600°C (TC J) or 1000°C (TCK), and 80°C on the head

Stainless steel sleeve

P/N. J type P/N. K type

Ø D L1 L2

(mm) (mm) (mm)

31075-01

31075-02

31075-03

31075-04

31075-05

3

31075-06

3

31075-07

3

31075-08

3

31075-09

6

31075-10

6

31075-11

6

31075-12

6

100 108

150 108

200 108

250 108

100 108

150 108

200 108

250 108

Website : http://www.vulcanic.com

E-mail : [email protected]

119

THERMOCOUPLES

FLEXIBLE MINERAL INSULATED THERMOCOUPLES - Ex d - IP65

Class 2 thermocouples with ungrounded hot junctions inside flexible mineral insulated 316L (Type J) or

Inconel 600 (Type K) stainless steel sheath. Electrical connection by 2 poles terminal blocks inside an IP65

EXPLOSION PROOF head Marking : II 2 G Ex d IIC

T6 with a compression gland for cable dia 8 mm.

1/2’’ NPT threaded fitting welded below the head

Maximum operating temperature :

600°C (TC J) or 1000°C (TC K),

Temperature range : - 20 to + 80°C on the head

Other manufacturing capabilities : accuracy class 1, diameter 3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to

1000 mm, other thermocouple types R,S,T...,

4/20 mA transmitter installed inside the head.

L

Fixation 1/2"Npt

104 mm

P/N. J type P/N. K type

Ø D

(mm)

31068-10

31068-11

31068-12

31068-13

31068-14

31068-15

31068-16

31068-17

31068-18

6

3

6

3

3

6

Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum).

Certificate:

LCIE 02 ATEX 6097X some precautions must be taken for using this device. Consult us or read the instruction manual

L

(mm)

100

150

200

100

150

200

THERMOCOUPLES WITH OFFSET - Ex d - IP65

Class 2 thermocouples with ungrounded hot junctions inside 304L (Type J) or Inconel 600 (Type K) stainless steel sheath. Electrical connection by 2 poles terminal blocks inside an IP 65 EXPLOSION PROOF head

Marking : II 2 G Ex d IIC T6 with a compression gland for cable dia 8 mm.

Offset 316 L nipple 1/2’’ NPT threaded fitting

Maximum operating temperature : 600°C (TCJ) or

1000°C (TCK),

Temperature range : - 20 to + 80°C on the head

Other manufacturing capabilities : accuracy class 1, diameter 3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to

1000 mm, other thermocouple types R,S,T...,

4/20 mA transmitter installed inside the head.

L

Fixation 1/2"Npt

E 104 mm

P/N. J type P/N. K type

Ø D L1 L2

(mm) (mm) (mm)

3 100 108

31075-13

31075-14

31075-15

31075-16

31075-17

31075-18

31075-19

31075-20

31075-21

31075-22

31075-23

31075-24

3

6

3

3

6

6

6

150

200

250

100

150

200

250

108

108

108

108

108

108

108

Usable in hazardous areas (ambient temperature from -20 °C up to 80°C, relative humidity 95 % maximum).

Certificate:

LCIE 02 ATEX 6097X some precautions must be taken for using this device. Consult us or read the instruction manual

THERMOCOUPLES WITH MINIATURE IP54 ALUMINIUM HEAD

Class 2 thermocouples with ungrounded hot junctions inside 316L (Type J) or Inconel 600 (Type K) stainless steel sheath. Electrical connection by 2 pole terminal blocks inside an IP54 miniature aluminium head, epoxy painted, with compression gland N°9.

Maximum operating temperature : 600°C (TC J) or

1000°C (TCK) and 80°C on the head.

IP

5

3

L

P/N. J type P/N. K type

Ø D L Weight

(mm) (mm) (kg)

31067-01 31067-03 •

8

31067-05 31067-13

8

31067-02 31067-04 • 8

31067-11 31067-14

8

31067-12 31067-15

8

150 0,13

250 0,15

300 0,17

350 0,19

550 0,31

Ø D

60

FLEXIBLE MINERAL INSULATED THERMOCOUPLES WITH IP65 ALUMINIUM HEAD

Class 2 thermocouples with ungrounded hot junctions inside

316L (Type J) or Inconel 600 (Type K) stainless steel sheath.

Electrical connection by 2 pole terminal blocks inside an IP 65 aluminium head, epoxy painted, with compression gland for cable dia 4 to 15 mm.

Maximum operation temperature : 600°C (TC J) or 1000°C

(TCK) and 80°C on the head

Other manufacturing capabilities : accuracy class 1,diameter

3 or 4,5 or 6 or 8 mm, total flexible sheath length from 100 up to 5000 mm, adjustable compression fitting type 31271, other thermocouple types R, S, T.. ATEX approval Ex ia. or

Ex e, 4/20 mA transmitter installed inside the head.

90

Fixation 1/2" NPT

L

1/2" NPT connection

Ø D

P/N. K type

Ø D

(mm)

31068-61

31068-62

31068-63

31068-64

31068-65

31068-66

31068-67

31068-68

31068-69

6

6

6

6

6

4,5

4,5

4,5

6

L

(mm)

150

300

550

150

200

250

300

350

550

Weight

(kg)

0,06

0,12

0,2

0,07

0,09

0,11

0,14

0,17

0,26

120 Website : http://www.vulcanic.com

E-mail : [email protected]

THERMOCOUPLES

CLAMPING PROBES FOR SURFACE TEMPERATURE MEASUREMENT

These sensors are dedicated to the temperature measurement of pipes (eg : for heating systems). Protective sheath in stainless steel 316L, diameter 5 mm, end thined for a best contact.

2 wires ( for TC) or 3 ( for PT100) insulated conductors teflon / teflon,1 m length

C la

50

Ø

m p

s

up

50 er

to

à

ø

ra

20

2 ge

0

00

m m

m

m

On request :

Other clamping diameters up to 2 meters.

Available in ATEX Gas and Dust.

13

REF.

Sensort Range

(°C)

31711-03

PT100 probe -50/+200

31711-04 Thermocouple K -50/+400

ADJUSTABLE FASTENING FLANGES and FASTENING CLAMP

Flange for fastening 2 to 8 mm Ø probes to a duct wall or an insulating jacket. 3 fixing holes, Ø 5mm.

Clamp for fastening a 6 mm Ø probe to the flat wall of a low-pressure air duct.

AISI 304L=Din 1.4306

2

Ø 44 à 120 °

10

25 Ø 60

45

60

To be sealed after assembly with a heat-resistant silicone mastic.

10

Material Article

P/N.

31979-01 Flange

Painted steel

31979-11 Flange Stainless steel 304 L

31678-00 Clamp Stainless steel 304 L

EXTENSION CABLES FOR PLATINUM-PLATED PROBES

Flexible multicore cables for connecting PT probes to temperature controllers. Type 31455 is covered in metal braid.

Supplied in 25`m rolls.

Nrr. of wires Section Max.

P/N.

31450-25

3

(mm 2 ) ambient

0,14 80°C

31452-25

3

31454-25

7

31455-25

3

0,22 80°C

0,22 80°C

0,22 220°C

31459-25

3 0,5 400°C

Outside Ø Insulator Weight

(mm) (kg)

6

3

3

4

PVC

PVC

PVC

GSV

0,25

0,5

1,0

0,4

7,2 FIB/SIL 0,7

STANDARD COMPENSATED PLUGS FOR

THERMOCOUPLES

Allow a plugged connection between two thermocouple cables without measurement error, because their contacts are out of the same material as the sensor.

The cable clamp fits the male and female plugs.

_

+

25

_

+

28

Built-in plug

Découpe 27 x 13

_

+

_

+

16

Miniature plugs

P/N.

31100-01

31100-02

31100-03

23

Découpe 17 x 8,5

31100-04

31100-05

31100-06

31100-07

31100-08

31100-09

31100-10

31100-11

31100-12

31100-13

31100-14

T/C Description Weight type

K

J

K

J

K

J

K

J

K

J

Standard male plug

Standard female plug

Standard female built-in plug

Miniature male plug

Miniature female plug

K

J

Miniature female built-in plug

Cable clamp for standard plug

Cable clamp for miniature plug

Standard plugs

0,015

0,005

0,005

0,007

0,007

0,005

0,005

0,010

0,008

(kg)

0,020

0,020

0,015

0,015

0,015

3-PIN PLUGS FOR PT 100 ohm/ 0°C PROBES

Allow a plugged connection between two three-core copper extension cables for 100 ohm/ 0°C platinum-plated probes.

Max. operating temperature 175°C.

Website : http://www.vulcanic.com

P/N.

31101-01

31101-02

31101-03

31101-04

31101-05

31101-06

31101-07

Description

Miniature male plug

Miniature female plug

Miniature female built-in plug

Standard male plug

Standard female plug

E-mail : [email protected]

Colour Weight

(kg)

Cable clamp for miniature plug

Cable clamp for standard plug

White

White

White

White

White

0,009

0,008

0,008

0,030

0,025

0,008

0,010

121

ACCESSORIES FOR

TEMPERATURE PROBES

STAINLESS STEEL PROBE POCKETS, 3/8” AND 1/2” BSP

For easy dismantling of probes and thermocouples on liquid circulation heaters and pipe.

1/2"

BSPP

ØR

ØD1

ØD2

BRASS PROBE POCKETS

P/N.

Ø R ØD1 ØD2 L Material

(mm)

31601-20 1/2” BSPT

13,5

(mm) (mm)

8,9 100 304L/ 1.4306

31340-21 1/2” BSPT

13,5

31341-20 1/2” BSPT

9

31605-21 1/2” BSPT

9

8,9 200 304L/ 1.4306

7 100 304L/ 1.4306

7 200 304L/ 1.4306

31342-20 1/2” BSPT

31605-22 1/2” BSPT

31605-70 3/8“ BSPT

9

9

31605-23 3/8’’ BSPT

9

31343-20 3/8“ BSPT

13,5

9

7 300 304L/ 1.4306

7 500 304L/ 1.4306

7 200 304L/ 1.4306

8,9 150 304L/ 1.4306

7 150 304L/ 1.4306

Ø R

Ø D1 Ø D2

These models are especially suited to three phases safety temperature thermostats, P/N. 9014-13.

150

BICONE UNIONS

For sealed fixing of rigid or flexible probes by crimping on a sliding 3-piece union.

ØR

ØD

P/N.

Material

31664-00 316L / Din 1.4404 1

Ø D

(mm)

Ø R

M 4 x 70

31656-00

brass 1

31446-00 316L / Din 1.4404 1,2

31447-00

brass 1,2

M 8 x 125

M 4 x 70

M 8 x 125

31665-00 316L / Din 1.4404 1,5

31657-00

brass 1,5

M 4 x 70

M 8 x 125

31666-00 316L / Din 1.4404 2

31658-00

brass 2

M 8 x 125

M 8 x 125

31448-00 316L / Din 1.4404 2,5

M 8 x 125

31449-00

brass 2,5

31667-00 316L / Din 1.4404 3

M 8 x 125

M 8 x 125

BAYONET CONNECTORS

P/N.

Ø R ØD1 ØD2 L Material

(mm) (mm) (mm)

31390-21 1/2” BSPT

13,5 8,9 100 316L/1.4404

31391-21 1/2” BSPT

13,5 8,9 200 316L/1.4404

31392-20 1/2” BSPT

9 7 100 316L/1.4404

31393-20 1/2” BSPT

9 7 200 316L/1.4404

31394-20 1/2” BSPT 9

31395-20 1/2” BSPT

9

7 300 316L/1.4404

7 500 316L/1.4404

31396-20 3/8’’ BSPT

9

31396-70 3/8’’ BSPT

9

7 200 316L/1.4404

7 150 316L/1.4404

31397-20 3/8“ BSPT

13,5 8,9 150 316L/1.4404

P/N.

9014-10 3/8” BSPP

9,5 8,5 150 Brass

Weight: 0,06 kg

P/N.

31659-00

Ø R ØD1 ØD2 L Material

(mm) (mm) (mm)

Material brass

Ø D Ø R

(mm)

3 M 8 x 125

31659-01 316 L stainless steel 3,2 M8 x 125

31668-00

316L / Din 1.4404

3,5 M 8 x 125

31660-00

brass 3,5 M 8 x 125

31669-00

316L / Din 1.4404

4,5 M 8 x 125

31661-67

steel 4,5 1/4” BSPP

31670-00

316L / Din 1.4404

6 1/4” BSPT

31671-00

316L / Din 1.4404

6 3/8” BSPT

31672-00

316L / Din 1.4404

6 1/2” BSPP

31662-67

steel 6 1/2” BSPP

31673-00

316L / Din 1.4404

8 1/2” BSPP

31663-67

steel 8 1/2” BSPP

MALE BAYONET FITTINGS, nickel-plated brass, 2 pins Ø

3 mm. For fixing probe types 31065 and 31083

LONG MALE BAYONET FITTINGS, nickel-plated brass.

For fixing probe types 31065 and 31083

Ø 12

Ø R

Ø D

P/N.

Ø D

(mm)

Ø R

31645-68

6,5 M 10 x 100

31871-68

6,5 M 10 x 150

31872-68

8,3 M 12 x 150

31873-68

8,3 M 12 x 175

31874-68

8,3 M 14 x 150

31875-68

8,3 M 14 x 200

31876-68

8,3 1/4” BSPP

Ø 8,3

P/N.

L

(mm)

Ø R

31842-68 •

35 M 12 x 100

31843-68 •

60 M 12 x 100

ØR

THREADED WELD-ON BOSSES

For sealed fixing of rigid or flexible probes

AISI 304L.= Din 1.4306

AISI 316L = Din 1.4404

4

5

°

ØB

ØD

ØC

P/N.

P/N.

P/N.

ØB ØC ØD H

Steel A105 Inox 304L Inox 316L (mm) (mm) (mm) (mm)

31978-01 31978-11 31978-21

25,5 14 1/4” BSPP 30

31978-02 31978-12 31978-22

32 17,5 3/8” BSPP 30

31978-03 31978-13 31978-23

41 21,6 1/2” BSPP 33,5

POWER SUPPLIES FOR CONVERTER P/N.30713-01

These power supplies are particularly suitable for the implementation of converters with 2 wires (loop powered 4-20 mA)..

The isolation between each output eliminates ground loop problems that can disturb the measurement

The coupling in serial or parallel increases the current or voltage output .

- Assembly : DIN rail unit .

- Outputs : from 1 up to 8, presetting voltage 24 Vdc, 30 mA (other voltages are available).

- Permanent protection against short circuits.

- Insulation voltage between 1500 to 3000 V.

- Green LED when the power is switch on.

Input: 230Vac + / - 10% (other voltages available from 11 to 265 V AC or DC).

Output: on request from 0 to 24V DC (power 1watt/sortie), higher voltage is possible with parallel outputs (maximum 8x24V).

Weight

(kg)

0,085

0,113

0,141

122 Website : http://www.vulcanic.com

E-mail : [email protected]

CONVERTERS AND

MEASUREMENT UNITS

PROGRAMMABLE CONVERTERS FOR ROD HEAD P/N. 31712-00

31712-00 type are digital converters for a rod head using the 2-wire technique

Input : PT 100 ohm or thermocouple J K T R S B or mv

Output : 4/20 mA programmable for scale, response time and input type

Linearization, cold solder compensation and line resistance compensation incorporated into the converter.

Power supply between 9 and 40 Vdc with load resistance at 24 Vdc 750 ohm

Operating temperature range: -30 °C + 85 °C

Attaching centre distance 33 mm, 7 mm central role to accommodate sensor wires

Connection by screw-on terminal with 2.5 mm2 capacity.

Indication of power supply presence by LED

Protection against polarity reversal

Protection from shock and vibration (silicone coating resin)

Other production : version with galvanic insulation, hart protocol

PROGRAMMABLE FIELD CONVERTERS WITH LOCAL DISPLAY P/N.31713-00

31713-00 type are 4/20 mA programmable converters using the two-wire technique with a local display assembled in an IP 65 epoxy painted aluminum case

Input : thermocouple JKTRSB with PT 100 Ohm probe .

Output : 4/20 mA programmable for scale, response time and input type

LCD display of extended temperature (4 digits) Resolution 10 000 points

Linearization, cold solder compensation and line resistance compensation incorporated into the converter.

Power supply between 12 and 40 Vdc with load resistance at 24 Vdc 550 ohm.

Operating temperature range: -20 °C + 60 °C

Connection by screw-on terminal with 2.5 mm2 capacity. Protection against polarity reversal

IP 65 epoxy painted aluminum case with electrical output by PG 16 g cable gland for 7/12 mm

Process assembly by 1/2" cylindrical gas threading

MULTI GENERAL MEASUREMENT UNITS TYPE 31714

Assembly : - plug-in type, case 96 x 96 x 150 mm

Configurable inputs : - : 4,8,12 inputs, according to the P/N above (identical configuration for all the channels).

- Pt100 2 or 3 wires, linearised

- Compensated and linearised thermocouple

- mV, mA, ohm

Configurable alarms : - 2 configurable alarms for each channels

Relays :

Display :

- detection of probe breakage and of measurement threshold

- 2 relays for all the channels

- inverter relay, potential free

- 4 digits LCD 7 segments, 10 000 points

- display of measurement, fixed point, scrolling, alarm threshold adjust ments

- 230 Vac: other voltage to be defined on order Power supply :

Insulation : - power supply/input/relay 1500 Vac

- input/output 250 Vac

Parameter settings : - RS232 link (cord not supplied, on request)

GENERAL-PURPOSE DIGITAL CONVERTERS P/N.31715-00

Assembly :

Configurable input :

Special functions :

- DIN rail unit: 23 x 100 x 120 mm

- Pt100, thermocouple

- mV, V, mA, ohm

- sensor power supply, potentiometer, stress gauge

- frequency: TTL, Namur, NPN, PNP, …….

- square root extraction

Configurable output :

Second isolated output :

- customised linearisation

- 1 current output 0...4.... 20 mA, voltage 0 to 10 V

- option (CNL 35L/S2)

Configurable relays (as an option) : - max 4 relays, potential free

- detection of probe breakage and of measurement threshold

Power supply :

Insulation :

- 20 to 265 Vac-dc, or 9 to 30 Vdc on request

- input/output 1500 Vac power supply

Parameter settings : - RS232 link or front panel

Website : http://www.vulcanic.com

P/N.

Input nbr.

31714-04

4

31714-08

8

31714-12

12

Application: centralised supervision and monitoring of temperature

Advantage: compact, low cost.

Application: measurement of industrial signals, temperature, speed, weight, position, flow rate, etc

Advantage: wide range of applications fully configurable by the user

E-mail : [email protected]

123

APPLICATIONS

- Power

- Testing

- Instrumentation

- Regulation

TUBES OR PROBES SEALING

31270 TYPE

This type Glands seal a single tube or probe.

Featuring a metal-to-metal seal rather than our standard soft sealing technology, glands are used where a joint must be opened and released in the same setting. Their unique design forms the seal well within the vessel housing to provide superior performance in high vibration applications.

Multiple sensors and probe glands

Metal to metal tube and probe sealing.

31272 TYPE

Glands enable multiple thermocouples, thermistor probes, RTD's, tubes or other sensors to pass through a single gland. Each probe is electrically isolated and its immersion length is adjustable.

Elements may be individually adjusted, removed and replaced.

Multiple sensors and probe glands, for non-standard sizes and custom configurations - glands

31273 TYPE

Can often be used when the other type of probe glands are not suitable - they can be customized to accommodate non-standard sizes and a mixture of element sizes, for special hole patterns and for a higher density of elements than can be accomodated by other types of sealing assemblies.

USES

-240°C to + 870°C

Liquid

690 bar*

Single and multiple sensor glands with split internal components

31275 TYPE

These power lead glands have kapton insulated copper wire in a number of wire sizes. They are used to feed through power leads to autoclaves and sterilisers, transformers, motors and heaters.

Wires are individually marked at both ends and are easily installed or replaced.

31171/31172 TYPE

These glands are used when the elements to be sealed can pass through the gland vessel but not through the internal components.

Their process ends may be of a larger diameter than at the sealing points, there may be connectors to pass through the gland, elements may be long and difficult to handle, or, there are other installation constraints.

Insulated wire sealing

124

Gas

VACUUM

690 bar*

-5.10

-6 Hg

Single electrode with ceramic insulators 31277 glands; and with

Teflon insulator/sealing - 31278 glands

31173 TYPE

These feedthrough assemblies comprise a highdensity, wire feedthrough mounted in a sealing gland. A Teflon-lined, stainless steel tube is swaged over 12, 24, 40 or 60, solid, Teflon-coated, copper and/or thermocouple material wires to make the continuous wire feedthrough for thermocouples, RTD's and low voltage instrumentation.

31277/31278 TYPE

These single conductor sealing glands are used for high voltage and/or high current feedthroughs to vacuum chambers, autoclaves, transformers, motor enclosures, reactor vessels and environmental chambers.

Type 31277 are available with a choice of sealants and have ceramic insulators. Max.rating 2kV/400A.

Type 31278 glands employ a single-piece, Teflon, combined insulator/sealant component to surround the electrode. Max.rating 8kV/525A..

High density, mechanically sealed, wire feedthroughs using single or multiple probe glands

Website : http://www.vulcanic.com

E-mail : [email protected]

TUBES OR PROBES SEALING

• SEALS A SINGLE ELEMENT - USUALLY A

TUBE, PROBE OR SENSOR

• FOR GAS OR LIQUID APPLICATIONS

• PRESSURE : Vacuum to 690 bar

• TEMPERATURE : -240°C to +870°C

• FIELD ADJUSTABLE

• REPLACEABLE SEALANT FOR REPEATED

USE OF FITTING

• STAINLESS STEEL BODY, CAP AND FOLLOWER

• SIMPLE ASSEMBLY - INSERT ELEMENT, TORQUE CAP

TYPE 31271

Pressure

31271 type glands are designed for sealing a single element, usually a tube or a probe, where it crosses a pressure or environmental boundary.

Glands are available to carry elements.

Applications for glands include :

Pressure and vacuum sealing of thermocouples,

RTD’s, dial-type thermometers, thermistor probes, glass thermometers, thermowells (pockets) including those made from fragile materials, capillary tubes and other sensor elements.

SEALANT SELECTION GUIDE

Sealant

(sealant code)

Neoprene (N)

Viton (V)

Teflon (T)

Lava (L)

Grafoil (G)

Temperature range Pressure range at 20°C

-40°C to +93°C Vacuum to 345 bar

-20°C to +232°C

-185°C to + 232°C

-185°C to +870°C

-240°C to +495°C

(to +1650°C in a reducing atmos.)

Vacuum to 690 bar

Vacuum to 220 bar

1bar to 690 bar

Vacuum to 690 bar

0,5 1/16”

1 1/16”

1,5 1/16”

1 1/8”

1,5 1/8”

2 1/8”

2,5 1/8”

3 1/8”

3,5 1/8”

4 1/8”

4,5 1/8”

3 1/4”

3,5 1/4”

4 1/4”

4,5 1/4”

5 1/4”

5,5 1/4”

6 1/4”

5

6

7

1/2”

1/2”

1/2”

8

9

1/2”

1/2”

9,52 1/2”

12,7 3/4”

13 3/4”

14

15

3/4”

3/4”

15,87 3/4”

16 3/4”

17 3/4”

55

55

55

60

55

55

55

100

100

80

80

80

80

345

220

220

220

165

165

165

165

165

165

165

165

80

80

80

N e o p r e n e V i t o n Te f l o n

N V T

-

-

-

Pressure rating by Sealant*

-

-

-

220

220

220

L a v a

L

550

550

550

L (mm)

G r a f o i l

G

1 screw

2 screw

-

-

-

23,81

23,81

23,81

-

-

-

Body

Hex size

(mm)

9

9

9

55

55

55

60

55

55

55

100

100

80

80

35

35

690

310

310

310

205

205

205

220

220

165

165

165

100

100

100

100

55

55

55

55

55

55

165

165

135

135

95

95

220

65

165

165

80

80

80

275

275

220

165

165

100

100

100

345 63,5

345 63,5

345 63,5

345 63,5

220 63,5

220 63,5

165 73

165 73

165 73

165 73

165 73

165 73

165 73

30,2

345 30,2

345 30,2

345 30,2

345 30,2

275 30,2

275 30,2

275 30,2

690 50,8

345 50,8

345 50,8

345 50,8

275 50,8

275 50,8

275 50,8

345

275

275

275

275

275

275

690

690

690

690

690

690

690

690

690

690

690

690

690

385

275

275

275

275

275

275

275

92

92

92

92

92

92

92

82,5

82,5

82,5

82,5

82,5

82,5

60,4

60,4

60,4

60,4

60,4

60,4

60,4

39,7

39,7

39,7

39,7

39,7

39,7

39,7

39,7

38

38

38

38

38

38

38

26

26

26

26

26

26

19

19

19

19

19

19

19

13

13

13

13

13

13

13

13

* All pressure and vacuum rating are determined at 20°C

**Tolerance of tube or probes diameter ± 0,127mm

How to order 31271 TYPE

Ex.

31271 1mm 1/8”NPT 1 L

Ø probe

Mounting thread

Nb of screw

Sealant type

Ex. 31271- 1mm 1/8” NPT 1L

Caps

Follower Sealant

L

1 Screw

Follower Sealant

L

2 Screws

Sealant material

1/16” 1/8”

Torque table Nm

Ø Gland mounting thread NPT

1/4” 1/2” 3/4”

Neoprene

Viton

Teflon

Lava

Grafoil

-

6,21

6,78

6,21

6,78

0,79 6,21

1,02 6,78

-

6,21

6,78

40,8

47,6

40,8

47,6

20,4

27,2

46,6

54,4

74,8

81,6

74,8

81,6

74,8

81,6

122

136

74,8

81,6

74,8

81,6

122

136

122

136

1”

-

-

-

-

407

441

-

-

1”1/4

-

-

-

-

407

441

-

-

Website : http://www.vulcanic.com

E-mail : [email protected]

125

TEMPERATURE CONTROLLERS

CHOOSING A CONTROLLER

The VULCANIC range of controllers covers the great majority of industry requirements. Following steps will help you to define the right controller.

1) define the desired control precision: if ± 5°C, choose an ‘ON/OFF’ controller ; for greater precision, consider a ‘PID’ appliance.

2) Know what kind of temperature input is used : PT100 - Thermocouple - Current – Voltage.

3) Know what kind of power supply device is to be driven, so as to choose the type of control output (usually called ‘Output P/N.1):

- for a contactor, choose a controller with a ‘relay’ output

- for a power unit, choose a controller with a ”numeric” output

- for a device with an analogic input (eg : motorised valve) choose a controller with an ”Analogic” output.

4) Know what use will be made of the auxiliary outputs (usually called ‘Output N°2 and N°3’) : choose a ”Relay” output to drive an alarm,

”Current or Voltage” for a measurement repeater, and/or “Cold” output

2 to drive an ON/OFF valve for a cooling system.

48x48 ON/OFF CONTROLLERS WITH 3-DIGIT DISPLAY

Class 0,2 controllers, large-size 3 digit display, lockable setting, configurable input (PT100 – J-, K-, T-type thermocouples), panel mounted or fastened to DIN rail. Supplied pre-set.

1 relay output, double-throw contacts, 2A/240V.

P/N.

30633-01

30633-51

30633-41

30633-12

30633-22

Input

PT 100

PT 100

PT 100

TC/J

TC/J

Supply voltage : 90 to 264 V - 50/60 Hz.

30633-02

30633-03

TC/J

Weight 0,2 kg.

Depth : 100mm.

TC/K

48x48 AUTOTUNE CONFIGURABLE PID TEMPERATURE CONTROLLERS

Temperature Range

(°C)

-50 to 100°C

0 to 100°

-50 to 300°C

0 to 200°C

0 to 400°C

0 to 600°C

0t o 800°C

Autotune PID temperature controllers with 3 outputs.

Configurable input : RTD (PT100) or thermocouples type B/J/K/L/M/R/S/T, or analogic voltage 0/10 V ,

2/10 V, 0/5 V, 1/5 V, 0 / 50 mV, 1/50 mV, or loop powered analogic current 0/20 mA, 4/20 mA.

Main output on request : SPDT relay 2 A / 240 VAC (on a resistive load) and pulse wave modulation 0/10

VDC for SSR (period 0,25 to 512 seconds / 20 mA max) configurable by strap, analog voltage 0/5 V, 0/10 V,

2/10 V or analogic current 0/20 mA, 4/20 mA (powered in 24 VDC).

Output 2 and 3 on request : same as output 1. Optional circuit board A : see table hereafter.

On/off optional control with adjustable differential, simultaneous display of measurement (red LED 8 mm high) and setpoint (green LED 6 mm high).

Selftuning available during switch on operation.

Supply voltage 100 to 240 VAC +/- 10% 50/60 Hz. Class 0,1.

Front panel to IP 66. Mass 0,21 kg.

Removable casing depth 110 mm, for cutting 45 X 45 mm.

Microcards for reconfiguring the appliance ( they are used for PID controllers

Depth : 100mm.

P/N.

Old

P/N.

Input Temp.* range (°C)

Control Output Output output

30656-01 30655-01

PT 100 -50 to 350 Relay

2 3

Alarm -

30656-02 30655-02

PT 100 -50 to 350 Logic Alarm -

30656-03 30655-03

PT 100 -50 to 350 Relay Cold Relay Alarm

30656-04 30655-04

PT 100 -50 to 350 Logic Cold Relay Alarm

type 30656 or 30881 )

30656-92

SPDT relay and PWM circuit board for main output

30656-96

Analog circuit board for main output ( voltage or current )

30656-90

SPDT relay circuit board for output 2 and 3

30656-91

Analog circuit board for output 2 or 3 ( voltage or current )

30656-99

PWM circuit board for output 2 or 3

30656-93

RS 485 circuit board, MODBUS or ASCII for option A

30656-97

Remote analog setpoint 0/5 VDC or 0/10 VDC or 2/10 VDC or

0/20mA or 4/20mA, for option A

30656-95

Setpoint selection by single pole contact for option A

30656-98

Power supply 24 VDC / 20 mA for cooled output

30656-13 30655-13

TC/J

30656-14 30655-14

TC/J

30656-15 30655-15

TC/J

30656-16 30655-16

TC/J

30656-21 30655-21

TC/K

0 to 450

0 to 450

0 to 450

0 to 450

Relay

Relay Cold Relay Alarm

Logic

0 to 1200 Relay

Alarm

Alarm

Alarm

30656-23 30655-23

TC/K

30656-05 -

PT100

0 to 1200

-50 to 350

Logic

Analogic

Alarm

Alarm

30656-17

30656-24

-

-

TC/J

TC/K

0 to 450

0 to 1200

Analogic

Analogic

Alarm

Alarm

-

-

-

-

-

-

Logic Cold Relay Alarm

-

48x96 AUTOTUNE CONFIGURABLE PID TEMPERATURE CONTROLLERS

Autotune PID temperature controllers with 3 outputs.

Configurable input : RTD (PT100) or thermocouples type B/J/K/L/M/R/S/T, or analog voltage 0/10 V , 2/10 V, 0/5 V, 1/5 V, 0 / 50 mV, 1/50 mV, or loop powered analogic current 0/20 mA, 4/20 mA.

Main output on request : SPDT relay 2 A / 240 VAC (on a resistive load) and pulse wave modulation 0/10 VDC for SSR (period 0,25 to 512 seconds / 20 mA max) configurable by strap, analog voltage 0/5 V, 0/10 V, 2/10 V or analogic current 0/20 mA, 4/20 mA (powered in 24 VDC).

Output 2 and 3 on request : same as output 1.

Optional circuit boards A and B : see table above.

On/off optional control with adjustable differential, simultaneous display of measurement (red LED 8 mm high) and setpoint (green LED 6 mm high).

Selftuning available during switch on operation.

Supply voltage 100 to 240 VAC +/- 10% 50/60 Hz. Class 0,1.

Front panel to IP 66. Mass 0,27 kg.

Removable casing depth 100 mm, for cutting 45 X 92 mm.

P/N.

Input Temperature Control Output Output range (°C) output

30881-01

PT 100 -50 to 350

2 3

Relay Alarm -

30881-02

PT 100 -50 to 350

30881-03

PT 100 -50 to 350

Logic Alarm -

Relay Cold Relay Alarm

30881-04

PT 100 -50 to 350 Logic Cold Relay Alarm

30881-05

PT 100 -50 to 350 Analogic Alarm -

0 to 450

0 to 450

Relay Alarm -

Relay Cold Relay Alarm

30881-13

TC/J

30881-14

TC/J

30881-15

TC/J

30881-16

TC/J

30881-17

TC/J

30881-21

TC/K

30881-23

TC/K

30881-24

TC/K

0 to 450

0 to 450

0 to 450

0 to 1200

0 to 1200

0 to1200

Logic Alarm -

Logic Cold Relay Alarm

Analogic Alarm

Relay Alarm

Logic Alarm

-

-

-

Analogic Alarm -

Microcards for reconfiguring the appliance

30881-90

Circuit board for analogic remote setpoint : 0/5 VDC, 0/10 VDC, 2/10 VDC or 0/ 20 mA or 4/ 20 mA for option B, with local / remote switching by contact out of potential.

126

Website : http://www.vulcanic.com

E-mail : [email protected]

TEMPERATURE DISPLAYS

AND CONTROLLERS

48 x 24 NUMERIC TEMPERATURE INDICATOR

Process magnitude or temperature indicators.

Input configurable for current :

(active or passive, zero assessed 20mA, 4/20 mA or other)

For low-level voltage (mV up to 2000) or high-level voltage

(V up to 200, 0/10 V for instance), Potentiometer (200 ohm minimum), Stress gauges (5 V)

Frequency (0.25 Hz to 100 kHz), PT100 (2 or 3 or 4 wires) and thermocouples (B, E, J, K, R, S, T, N, W3 and W5)

Option 2 threshold alarm outputs by 260V/1A resistive inverter relay

Analogue measurement copy option, galvanic installation: current-configurable (active 0/20 mA, 4/20 mA or other) or for low-level voltage 0/10V (or other).

Display of four red digits + unit (configurable for °C, bar, rpm, lpm)

General-purpose power supply, 20 to 265 Vac or

DC.Connection to screw-on plug-in terminals

Depth: 84 mm, weight 0.1 8 kg, designed for recessing into a cutout measuring 92.5 x 42.5 mm.

P/N.

30828-01 basic model without options

30828-02 model equipped with an analogue output

30828-03 model equipped with two alarm outputs and one analogue output

30828-04 kit: IP65 flexible protection

IP40 front panel: convertible to IP65 by the addition of flexible protection.

Other manufacturing possibilities: MODBUS / PROFIBUS instead of analogic output.

48x48 DIGITAL ON/OFF CONTROLLER

These indicators are smaller than the 48x96 devices but still offer similar functions to the larger models. Supplied pre-set and ready for use (as are most of our measuring devices), they can be reconfigured by the user if necessary. Universal thermocouple input, PT 100, mA and mV inputs.

Large red 4-digits display, 2 alarms on SPDT 2A at

120/240 VAC relays and measurement repeater (4/20mA) on certain models.

IP65 front face, supply voltage: 100 to 240 VAC.

Alarm status shown by LEDs on the front face.

Depth : 110mm.

Input

P/N.

30848-01

T/C J

Scale

(°C)

0 +761

30848-02

T/C K -200 +1373

30848-03 PT 100

0 +800

Repeater L Weight

(mm) (kg)

No

No

110 0,2

110 0,2

No 110 0,2

30848-04 4/20mA user-configured No

30848-11

T/C J 0 +761 Yes

110

110

0,2

0,2

30848-12

T/C K -200 +1373

30848-13 PT 100

0 +800

Yes 110 0,2

Yes 110 0,2

30848-14 4/20mA user-configured

Yes 110 0,2

Temperature range can be altered by rekeying

48 x 96 TEMPERATURE CONTROLLER

Temperature indicators with 3 Digitals ON/OFF. Red

4-digit display and alarm indicators. Supplied pre-set

(except P/N. 30856-1), but can be reconfigured by the user if necessary.

Alarm relays with SPDT contacts, 2A 120/240VAC, supply voltage 100 to 240 VAC

IP66 front face

ACCURACY ± 1unit 0,25% of the range

Depth : 100mm.

48 x 48 PID TEMPERATURE CONTROLLER

Programmer with the same control characteristics as the

30656 models . Memory capacity for four programs of 16 chainable subroutines. Programming by speed or by time, in hours / minutes or minutes / seconds. Delayed start function. Program cycles can be set from 1 to 9999.

Weight : 0,2 kg

Voltage: 100 to 240 VAC IP66

P/N.

Input Temp. range*

(°C)

30856-51 Configurable -200/+1373

P/N.

Input Temp. range* Control

(°C)

30635-01

PT 100 0/+800 output

Relay

Logic

30635-02

PT 100 0/+800

30635-13

TC/J 0/761

30635-15

TC/J 0/761

30635-21

TC K -20/+1371

30635-23

TC K -20/+1371

Relay

Logic

Relay

Logic

Alarms Weight

Configurable (kg)

Temperature range can be altered by rekeying

3

30856-61

30856-62

30856-63

T/C J

T/C K

PT 100

0 / +761

-200 / +1373

0 / +800

3

3

3

30880-91

Analogue card for measurement repeater

0,6

0,4

0,4

0,4

Output Output

2 3

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Temperature range can be altered by rekeying

Depth : 110mm.

IP65 PROTECTIVE FRONT FACES FOR CONTROLLERS and ADAPTOR PLATES

IP 65 front faces for 48x48 and 48x96 controllers and 96x48 indicators. These panels have transparent hinges and covers and allow upgrading to IP65 of any appliance which fits a standard aperture of 45 x 45 (for 48 x 48 models) or 45 x 92 (for 48 x 96 models).

P/N.

Purpose

34848-99 protection

34896-99 protection

34896-48 adaptor

39696-48 adaptor

39696-96 adaptor

Original fitting

48x96 --->

96x96 --->

96x96 --->

Website : http://www.vulcanic.com

E-mail : [email protected]

Controller format

48x48

48x96

48x48

48x48

48x96

127

SOLID STATE RELAYS

CONNECTION PRINCIPLE FOR SOLID STATE RELAYS

Nominal powers given in the table are valid for an ambient temperature of 45°C max. They take into account the power accuracy of heating elements and variations in power supply voltage.

du régulateur vers de la sortie logique output de puissance de la sortie logique output de puissance de la sortie logique output de puissance

400 VAC

400 VAC

400 VAC

400 VAC 400 VAC

Intensité maxi UP

15 A

25 A

45 A

75 A

125 A

200 A

275 A

400 A

500 A

15 A

25 A

45 A

75 A

125 A

200 A

275 A

400 A

500 A

15 A

25 A

45 A

75 A

125 A

200 A

275 A

400 A

500 A mono tri

1,4 kW 2,5 kW

2,4 kW

4,3 kW

7,2 kW

4,1 kW

7,5 kW

12,4 kW

12,0 kW

19,2 kW

26,4 kW

38,3 kW

47,9 kW

3,0 kW

5,0 kW

8,6 kW

20,7 kW

33,2 kW

45,6 kW

66,3 kW

82,9 kW

5,0 kW

8,3 kW

14,9 kW

14,4 kW

24,0 kW

38,3 kW

52,7kW

76,7 kW

95,8 kW

5,0 kW

24,9 kW

41,5 kW

66,3 kW

91,2 kW

132,7 kW

165,8 kW

8,6 kW

8,3 kW

15,0 kW

25,0 kW

41,7 kW

14,3 kW

25,7 kW

43,0 kW

72,0 kW

66,7 kW

91,7 kW

115,0 kW

158,0 kW

133,3 kW 230,0 kW

166,7 kW 288,0 kW

15, 25 and 45 A SINGLE PHASE SOLID STATE RELAYS

L

P

120

Single phase thyritor power units designed to drive resistive loads of up to 45 A.

A range of compact appliances meeting present-day industry requirements, fitting to symmetrical DIN rail. Much better suited than contactors to drive electric heaters, power units have no moving parts, no wear, and no maintenance; they have a higher switching rate, allowing better control of the output power.

Steering signal : 0/4 to 0/30VDC numeric input from a controller with numeric output.

Operating principle: pulse control. The thyristors start conducting when the voltage is 0V and stop when current is at zero (no interference).

Thyritor protection by RC circuit + varistor and ultra-fast fuse supplied.

Operating voltage :40 to 440VAC at 47 to

70 Hz.

A 24 V generator is needed to polarise the steering signal for power units with 4/20 mA analogic input.

128

Steering signal: 0/4 to 30 VDC numeric input, to be driven by a controller with numeric output, for single and three phase use.

P/N.

30330-15

Max.

current

15 A

25 A

30330-25

30330-45

45 A

Pack of

5 spare ultra-fast fuses

Website : http://www.vulcanic.com

P/N.

Current

30330-97

30330-98

30330-99

L

(mm)

30

30

52

15 A

25 A

45 A

ON

S/C

HB

CAL

H

Steering signal: 4/20 mA analogic input from a controller with

4/20 mA output, for breaking off only

1 phase

P/N.

30330-65

Max.

current

L/H/P

(mm)

15 A 52x120x120

30330-75

30330-95

25 A 52x120x120

45 A 52x120x120

For breaking off 2 phases

P/N.

30330-66

Max current

15 A

30330-76

30330-86

25 A

L/H/P

(mm)

95x120x120

95x120x120

35 A 148x120x123

45 A 148x120x159

30330-96

For breaking off 3 phases

P/N.

30330-67

Max current

L/H/P

(mm)

15 A 123x120x120

30 A 148x120x123

30330-77

30330-87

45 A 148x138x123

E-mail : [email protected]

POWER UNITS

THREE PHASE STATIC POWER UNITS FROM 75 à 500 A

These are thyristorizes units capable of controlling 3-phase resistive load current levels according to a numeric input (0/5

à 0/30 VDC) or analogic input (0/10 VDC - 4/20 mA - 0/2,2 kohms), of a regulator.

Attaching to the back of the panel at a maximum temperature of 45°C.

Conduction by wave trains with energising at zero voltage and deenergizing at zero current without interference.

Load voltage : 24 à 440 VAC maxi.

These units have forced ventilation and a control card requiring a 230VAC single phase auxiliary power supply.

All the equipment is supplied with integrated ultrafast fuses.

w

D

H

A

C

B

Fixing distant

A

75A et 125A 96

B C

290 104

200A 60

275A à 500A 222

335

495

60

222

Models equipped with load monitoring come with an integrated current sensor. They trip a contact in the event of an anomaly affecting a fuse, thyritor, phase, load.

P/N. with logic input

30250-01

30250-02

30250-03

30250-04

30250-05

30250-06

P/N. with configurable analogue input and load monitoring

30250-41

30250-42

30250-43

30250-44

30250-45

30250-46

I max P.Nominal

75 A

125 A at 400 V

3P at 45°C

43 kW

72 kW

Size

H x W x D

(mm)

316 x 116 x 187

316 x 116 x 187

200 A 115 kW 350 x 116 x 220

275 A 158 kW 520 x 262 x 270

400 A 230 kW 520 x 262 x 270

500 A 288 kW 520 x 262 x 270

If you need a power input with an analog input without load monitoring, order a logic input family unit and a signal converter reference. P/N.

30290-01

Weight

(kg)

5

5

6,5

15

15

15

ELECTROMECHANICAL POWER PROPORTION DEVICES

Ø 70

This device operates by the successive opening and closing of the power supply circuit with a period of around

20 seconds and a psychic ratio that is adjustable by a knob graduated from 0 to 100%. 230VAC single phase

Power supply ± 10% (2800 W maximum on resistive load) with voltage output and terminals for the connection of a display indicator light.

48 x 40

Bare model

P/N. 9014-01

(weight 0,11 kg).

Fig. A

Ultra fast spare fuses for power units :

(bag of two)

P/N.

I max

(A)

For

P/N

30251-01

120 30250-x1

30251-02

200 30250-x2

30251-03

315 30250-x3

30251-04

315 30250-x4

30251-05

550 30250-x5

30251-06 315x2 30250-x6

154 x 121

Model

P/N.9014-02 •

in protected case of aluminium alloy with the same properties as shown in A. fitted with switch and indicator light displaying the power supply of the load

(weight 1kg.)

ELECTRONIC POWER PROPORTIONER AND CONVERTER

The power proportioner

P/N. 30290-03

is capable of controlling any type of static power unit of prosthetic relayed by means of a 0/100% potentiometer.

Output signal : logic 0/10 VDC.

Power supply : 240 VAC.

75

The signal converter

P/N. 30290-01

using an analog signal (4/20mA, 0.20VDC, 0/10VDC, 2,2k

), can generate a logic signal with a variable cyclic ratio of

0 to 100% to control power units or static relays.

Output signal : 0/10 VDC logic

Power supply : 240 VAC.

75 10 77 15

30

40

50

20

10

0

60

70

80

%

100

90

30290-01 30290-03

Power supply voltage : 240 VAC +10% -15% 50/60 Hz.

.

Model

P/N

30290-03

Power proportioner

30290-01

Converter

Website : http://www.vulcanic.com

E-mail : [email protected]

129

READY TO USE POWER SUPPLY

& CONTROL UNITS

READY TO USE POWER SUPPLY AND CONTROL UNITS

Isolating

Why reinvent something that VULCANIC, the switch

Controller with specialist, has already designed? Why design

IP65 front face

Fuses and build when VULCANIC has already done it for you. You save time and money, and you get a guaranteed result. Our power supply and control units are easy to install, quick to commission, and perfectly suited to our heating systems. Don’t hesitate : choose the appliance which suits your installation – a few datas are enough to choose the right model :

Supply voltage

Power to be delivered

Control mode: ON/OFF or PID

Power supply device: contactor or PU (power unit: silent, and better suited to heating elements).

Number of outputs : number of appliances to be connected in parallel.Delivered with drawing and usual manual

Push button reset

Heating indicators

Emergency stop button

CONTROL UNITS CUSTOMIZED

On / off button

Default indication

IP53 ventilation

Power units (PU model)

Inputs : supply, probe, safety device

Outputs : 1, 2 or 4

VULCANIC offers you, at a very competitive price, a number of standard control units, some of which are available on stock within 24 hours. If in spite of everything you can’t find the unit which suits your application in the following pages, describe it using the adjacent form and send the details to our control specialist, who will do the calculations.

IP53 sealed metal

Terminal block

Use:

Power: kW - Voltage: V single / three phases – Number of control zones: 1 / 2 / 3 / 4 and more

Control mode: on/off / PID / programmer - Input: Pt100 / J-type thermocouple / K-type thermocouple / current / voltage

Power supply device : Contactor / Power unit – Number of outputs: 1 / 2 / 3 / 4 and more.

Connected to a motor-pump or motor-fan unit: yes / no

-> Power: kW - Voltage: V single / three phases

Labelling and documentation in: French / English / German

CONTROL UNITS, PID 200W / 230V SINGLE PHASE/ 1A

Ready-to-use units for power supply and temperature control silicone heating panels, flexible heating elements, cartridge heaters, etc. These units are supplied in an IP53 metal box for wall mounting. They include a controller with IP65 front face, an on / off button with integral indicator light and load protection by fuse. Heating elements and probe are connected to a terminal block. Glands supplied.

Dimensions (mm): L =200- H = 250 - D = 136.

P/N.

Input

32032-11 Pt100

32032-12 TC/J

32032-13 TC/K

Controller

PID

PID

PID

Temp range

0/+300°C

0/+450°C

0/+1200°C

CONTROL UNITS, 3 AND 5 KW / 230V SINGLE PHASE

Ready-to-use units for power supply and temperature control silicone heating panels, flexible heating ele-

P/N.

P max. Input Controller Supply

(kW)

32045-20

3 device

TC/J PID UP SSR ments, cartridge heaters, etc.These units are supplied

32045-21

3 TC/K PID UP SSR in an IP55 polyamidl box. They are equipped with an auto-

32045-22

3 Pt100 PID

Temp.

range

0/+450°C

0/+1200°C

UP SSR -50/+350°C adaptive PID controller type 30656 class 0.2 with a alarm available, a remote controle and have 2 terminals for external safety circuit

These units are supplied in an IP55 metal box for wall mounting. They include a controller with IP65 front

P/N.

P max. Input Controller Supply

(kW)

32045-03

3 device

Temp.

range

TC/J PID Solid-state relay 0/450°C

32045-12

3 Pt100 PID Solid-state relay 0/300°C

32045-51

5 TC/J ON/OFF Contactor 0/450°C

32045-53

5 TC/J PID Solid-state relay 0/450°C face, an on / off button with integral indicator light and load protection by fuse. Heating elements and probe are connected to a terminal block. Glands supplied.

The simple control unit have 2 terminals for external safety circuit.

32045-61

5 Pt100 PID Contactor 0/300°C

32045-62

5 Pt100 PID Solid-state relay 0/300°C

WITH INTEGRAL SAFETY TEMPERATURE CUT-OUT

The control unit with integral safety temperature cutout have 2 terminals for external safety circuit,and a safety temperature cut-out (K-type thermocouple input) to protect the heating elements from damage due to overheating.

Only for heating systems fitted with a safety K-type thermocouple

P/N.

P max. Input Controller Device

(kW) Supply

Temp.

range

32045-54

5 TC/J PID Solid-state relay 0/450°C

32045-55

5 Pt100 PID Solid-state relay 0/300°C

Dimensions (mm): L = 400 - H = 400 - D = 200.

Technical advice: Solid-state relay models are preferable.

The model with a J-type thermocouple input can be reconfigured on plant to a K-type input.

130

Website : http://www.vulcanic.com

E-mail : [email protected]

READY TO USE POWER SUPPLY

& CONTROL UNITS

THERMOSTAT CONTROL UNITS

Ready-to-use units for power supply and temperature control silicone heating panels, flexible heating elements, cartridge heaters, etc. These units are supplied in an IP55 metal box for wall mounting. They include front face an on / off button with integral indicator light and load protection by fuse.

Heating elements are connected to a terminal block. Glands supplied.

P/N.

P max. Voltage Supply

(kW)

32032-01

18

32032-02

45

3P

400

400 device

Dimensions (mm)

Width.Height Depthf

Contactor 300 400 200

Contactor 400 400 200

CONTROL UNITS, 8,6 kW to 158 kW at 400V, 3 phases with controller

Control units for temperature control of circulation liquid heaters, immersion heaters, fan heaters and duct heaters. Metal IP53 case.

They comprise a controller with IP65 front face, an isolating switch + fuses + power supply device (and its safety device, if a static power unit) + on / off indication + heating indications + safety fuses + emergency stop button + red default indicator + reset push button.

2 terminals for external safety circuit.

External safety module on 2 inputs terminal.

Pre-set controller.

Heating elements and probe are connected to a terminal block. Cable entry to box via supplied glands.

PART NUMBERS Max.

Power Voltage Controller Supply

PT100 J-type T/C K-type T/C (V) device

32065-05 32066-05 32067-05

8,6 kW 400 3 P ON/OFF Contactor

Dimensions

Width Height Depth

1 400 600 300

32065-07 32066-07 32067-07

8,6 kW 400 3 P PID Solid-state relay 1 400 600 300

32065-11 32066-11 32067-11

14,3 kW 400 3 P ON/OFF Contactor 1 400 600 300

32065-13 32066-13 32067-13

14,3 kW 400 3 P PID Solid-state relay 1 400 600 300

32065-14 32066-14 32067-14

14,3 kW 400 3 P ON/OFF Contactor 2 400 600 300

32065-16 32066-16 32067-16

14,3 kW 400 3 P PID Solid-state relay 2 400 600 300

32065-21 32066-21 32067-21

25,7 kW 400 3 P ON/OFF Contactor

32065-23 32066-23 32067-23

25,7 kW 400 3 P PID

1

Solid-state relay 1

400

400

600

600

300

300

32065-24 32066-24 32067-25

25,7 kW 400 3 P ON/OFF Contactor

32065-26 32066-26 32067-26

25,7 kW 400 3 P PID

2

Solid-state relay 2

400

400

600

600

300

300

32065-27 32066-27 32067-27

25,7 kW 400 3 P ON/OFF Contactor 4 600 800 300

32065-29 32066-29 32067-29

25,7 kW 400 3 P PID Solid-state relay 4

32065-41 32066-41 32067-41

43 kW 400 3 P ON/OFF Contactor 1

600

600

800

800

300

300

32065-43 32066-43 32067-43

43 kW 400 3 P PID Solid-state relay 1 600 800 300

32065-44 32066-44 32067-44

43 kW 400 3 P ON/OFF Contactor 2 600 800 300

32065-46 32066-46 32067-46

43 kW 400 3 P PID Solid-state relay 2 600 800 300

32065-47 32066-47 32067-47

43 kW 400 3 P ON/OFF Contactor 4 600 800 300

32065-49 32066-49 32067-49

43 kW 400 3 P PID Solid-state relay 4 600 800 300

32065-61 32066-61 32067-61

72 kW 400 3 P ON/OFF Contactor 1 600 800 300

32065-63 32066-63 32067-63

72 kW 400 3 P PID Solid-state relay 1 600 1200 300

32065-64 32066-64 32067-64

72 kW 400 3 P ON/OFF Contactor 2 600 800 300

32065-66 32066-66 32067-66

72 kW 400 3 P PID Solid-state relay 2 600 1200 300

32065-67 32066-67 32067-67

72 kW 400 3 P ON/OFF Contactor 4 600 1200 300

32065-69 32066-69 32067-69

72 kW 400 3 P PID Solid-state relay 4 600 1200 300

32065-91 32066-91 32067-91

115 kW 400 3 P ON/OFF Contactor 1 600 1200 300

32065-93 32066-93 32067-93

115 kW 400 3 P PID Solid-state relay 1 600 1200 300

32065-94 32066-94 32067-94

115 kW 400 3 P ON/OFF Contactor 2 600 1200 300

32065-96 32066-96 32067-96

115 kW 400 3 P PID Solid-state relay 2 600 1200 300

32065-97 32066-97 32067-97

115 kW 400 3 P ON/OFF Contactor 4 600 1200 300

32065-99 32066-99 32067-99

115 kW 400 3 P PID Solid-state relay 4 600 1200 300

32065-81 32066-81 32067-81

158 kW 400 3 P PID Solid-state relay 1 800 2000 400

32065-82 32066-82 32067-82

158 kW 400 3 P PID Solid-state relay 2 800 2000 400

32065-83 32066-83 32067-83

158 kW 400 3 P PID Solid-state relay 4 800 2000 400

Temperature ranges

Factory set, user-configurable

Input

PT100

Control mode

ON/OFF

PT100

TC J

TC J

TC K

TC K

PID

ON/OFF

PID

ON/OFF

PID

Range

-50/150

0/300

0/400

0/450

0/800

0/1371

Website : http://www.vulcanic.com

E-mail : [email protected]

131

INSULATION AND CONNECTION

ACCESSORIES

NICKEL-CHROME RESISTANCE WIRE

ResistIve wires for making up wire-bare heating elements. They are generally used for making coil-wand heating elements and their resistivity of

1,08

Ω mm

2

/m hardly changes at all with temperature. Their ends should be welded to steel or stainless steel pins which act as unheated conductors ; they can equally well be doubled and twisted.

These reference numbers are for 10m lengths.

Order x P/N. to receive x times 10 m of wire.

GLASS FIBRE SHEATHING

This sheathing is made of 1 or 2 overlapping layers, silicone treated to avoid fragility, and is suited for insulating conductors at an ambient temperature up to

250°C (300°C peak temperature).

P/N. P/N. 2510-01 is not silicone treated (.2513- XX is double thickness.)

P/N.

Wire Ø

Resistance Weight

(mm)(

/m) ±5% (kg)

4503-06

0,40 8,59 0,010

0,50 5,5 0,016

4503-07

4503-08

4503-09

4503-10

4503-11

4503-12

4503-13 1

4503-14

4503-15

4503-16

0,56

0,63

0,71

0,80

0,90

1,12

1,25

1,40

4,38

3,46

2,73

2,15

1,7

1,36

1,1

0,88

0,702

0,020

0,026

0,033

0,042

0,053

0,065

0,082

0,102

0,128

4503-17

P/N.

2510-01

2511-01 36

2512-01 57

2513-01 8

2513-02

1,60

Inside Ø Outside Ø Length

(mm) (mm) (m)

1,5 3

12

0,537

10

14

0,167

100

50

50

50

20

Weight

(kg)

0,44

0,88

1,46

0,86

1,20

STRANDED COPPER WIRE IN A GLASS FIBRE SHEATH

These conductors are made of small-diameter copper wires and are suited for connecting electrical heating elements at ambient temperatures up to

150°C (200°C peak temperature).

P/N.

Section Outside Ø Inside Ø Roll length Imax at Weight

(mm2) wire (mm) sheath (mm) (m) 80°C (A) (kg)

2520-03 0,5 0,9 2,1 20 3,5 0,20

2520-05

0,75 1,2 2,3 20 6 0,24

STRANDED NICKEL WIRE IN A GLASS FIBRE SHEATH

2520-01

1,5

2520-04

2,52

2521-014

2521-026

1,6

2,64

3,6

2,7

3,2

4,8

20

20

20

20

12 0,39

16 0,59

20 1,01

27 1,30

These conductors are made of 0,3 mm Ø pure nickel wires surrounded by an insulating sheath and are suited for connecting electrical heating elements at ambient temperatures up to 300°C (350°C peak temperature).

P/N.

Section Outside Ø Inside Ø Roll length Imax at Weight

(mm2) wire (mm) sheath (mm) (m) 80°C (A) (kg)

2525-01 0,42 0,9 1,5 20 3,9 0,20

2525-02

0,75 1,2 2,6 20 7 0,27

2526-01

1,5

2526-02

2,5

2526-034

1,6

2,0

2,6

2,9

3,4

4,2

20

20

20

11 0,40

15 0,60

22 0,90

STRANDED NICKEL WIRE IN A KAPTON SHEATH

These conductors are made of 0,3 mm Ø pure nickel wires surrounded by an insulating sheath and are suited for connecting electrical heating elements at ambient temperatures up to 350°C (400°C peak temperature).

P/N.

Section Outside Ø Inside Ø Roll length Imax at Weight

2527-01

2,52

2527-024

(mm2) wire (mm) sheath (mm) (m) 80°C (A) (kg)

2,6 3

2,5 20

20

15 0,625

22 1,060

EYELET TERMINALS IN PURE NICKEL

Allow nickel or copper leads to be connected to threaded terminals at an ambient temperature up to

650°C. Fixing by brazing or crimping

P/N.

Terminal Ø

Section

(mm) (mm

2

)

55340-10 5 1,25 à 2,5

55341-10 6

1,25 à 2,5

55342-10 5

55343-10 6

3 à 6

3 à 6

Pack of Weight

(kg)

10 0,012

10

10

10

0,016

0,015

0,020

STEATITE BEADS

Steatite beads allowing insulation of bare stranded ropes or under fibreglass insulator sheath or under kapton sheath, in 350 to 450°C environment.

To make an extension cord for infrared emitters type 6020, use the beads P/N 2530-03. A similar extension cord can be made up from beads P/N 2530-05 for ceramic insulated strip heaters type 4033.

P/N.

2530-01133

Ø inner Ø outer

(mm)

Length Nb of beadsNb of beadsWeight

(mm) unit. (mm) per m.

per packet (kg)

390 4000 0,3

2530-02

1,5 44 280 3300 0,3

260 3750 0,6

2530-03

2,2 55

2530-04

3,2

2530-05

3,8 8

2530-06

4,7

2530-07

6,7

6,5 6

8,5

10,5 9

7,7

9,5

230 2460 0,6

200 2500 1

150 1600 1

140 1150 1

CERAMIC TERMINALS

Enable the interconnection between two conductors

(often inside protective boxes) at ambient temperatures up to 200°C. Bipolar models for single phase and tripolar models for 3 phases or single phase + earth.

132

P/N.

Type Dimensions Section Ø max I

(mm) (mm 2 )

52486-10

2 poles 24x21x17 43

(mm) (A)

Packaging Weight

(kg)

10 par 10 p. 0,16

10 par 10 p. 0,21

52487-10

3 poles 35x21x17 43

52488-05

2 poles 35x30x23 106

52489-05 3 poles 51x30x23 106

30 par 5 p. 0,24

30 par 5 p. 0,37

Website : http://www.vulcanic.com E-mail : catalogue-vulcanic.com

TEMPERATURE CONTROL UNITS

VULCATHERM

®

Atmospheric

WATER

Pressurised

HEAT TRANSFER MEDIUM

-60°C

-40°C

-20°C

0°C 10°C 90°C

110°C 140°C 160°C 180°C

200°C

HOT

OIL

Atmospheric

250°C 300°C

Pressurised

350°C 400°C

HOT / COOL

HOT / AIR COOLING

HOT / COLD

Sensors on heating elements guarantee long life service and performance of fluids

Lowest inertia for quick response time

Installation in ATEX Area see on page 144

High-energy efficiency and accurate temperature control with central management system

(C.M.S/SGC)

Easy opening and reduced maintenance

Cooling control by Solenoid valve on/off or proportional

Vulcatherm

®

+

Heating control by 100% thyristor units or step control (combination of relays and thyristors)

Remote control with analogical or numerical signals (RS, IP)

Website : http://www.vulcanic.com E-mail : [email protected]

133

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

ATMOSPHERIC : WATER 90°C MAX

Vulcatherm

®

HOT Vulcatherm

®

HOT / COLD

Heat, cool

and control a closed fluid loop

(hot water 90°C maxi)

Heat, cool

and control a closed fluid loop (hot water 90°C maxi).

Hot water in process is cooled by heat exchanger connecter to industrial water network.

10811

Atmospheric in closed loop

Applications :

• Elastomer moulding

• Polymer moulding

• Thermoforming

• Thermo-compression

• Tracing...

Money saving - Heavy duty

Reduced maintenance

10800

Atmospheric in open loop

Applications :

• Process with high frequency tools rotation

• Process with vacuum system

• Extrusion and injection of polymers...

Money saving - Heavy duty

Stable control

10801

Atmospheric in closed loop

Applications :

• Elastomer moulding

• Polymer moulding

• Injection, extrusion

• Heating jacket

• Tracing...

Accurate - Fast

Reduced maintenance

Characteristics :

• 1 electrical heater with temperature sensors

• 1 pump

• 1 atmospheric expansion tank

• 1 electrical cabinet with integrated central management system

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Characteristics :

• 1 electrical heater

• 1 heat exchanger (for cooling)

• 1 immersible pump

• 1 atmospheric tank

• 1 electrical cabinet with integrated controller

• Sensors for control and safety

• Painted frame equipped with castors

Characteristics :

• 1 electrical heater with temperature sensors

• 1 heat exchanger (for cooling)

• 1 pump

• 1 atmospheric expansion tank

• 1 electrical cabinet with integrated central management system

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Features :

• Automatic filling by water network supply

• Automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

Features :

• Automatic filling by water network supply

• Automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

Layout

Features :

• Automatic filling by water network supply

• Self priming and automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

Customer loop

Temperature sensor

Customer loop

Pump

Cold water

Customer loop

Temperature sensor

Expansion tank Expansion tank atmospheric tank

In line heater

In line heater

Manual filling

Temperature sensor

Manual filling

Heat exchanger

Pump

Heating

Cooling cold water

automatic filling automatic filling

Pump

automatic filling

VULCATHERM

®

Heating temperature up to

Maximum pressure allowed in the circuit

∆t between the thermal fluid and cooling water

Heating

Nominal ∆p Expansion Dimensions Weight

Power Flow Maxi volume L x H x P

+5/-10% (kW) (m

3

/h) (bar)

V (litre) (mm)

(kg)

HOT

90°C

10 bar

-

REF.

HOT / COLD

90°C

8 bar (10800) 10 bar (10801)

∆ t = 65°C Maxi

Cooling Weight power

(kW)

(kg)

REF.

134

3,3

0,5

6

0,9

6

2,4

9

2,4

2

3

3

3,7

3,7

4

340 x 580 x 680

340 x 580 x 680

340 x 600 x 650

55

55

60

10

1,5

14

2,1

20

3

3

3

3

4

3,7

10

340 x 600 x 650

340 x 580 x 680

400 x 780 x 860

60

55

80

3 10 400 x 780 x 860 150

30

4,5

40

6

3

3

19

19

500 x 1180 x 950 200

500 x 1180 x 950 200

60

9 3 28 600 x 1600 x 1000 240

10811-03

10811-06

-

-

10811-10

10811-14

10811-20

10811-30

10811-40

10811-60

18

18

45

60

10

16

16

90

120

180

120

210

210

210

60

60

60

60

60

85

10801-03

10801-06

10800-06

10800-09

10801-10

10801-14

10801-20

10801-30

10801-40

10801-60

Customised solutions :

• Power : 75 up to 245 kW

• Centrifugal pump with magnetic seal

• Pump with high flow rate

• See all options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

ATMOSPHERIC : WATER 90°C MAX

Vulcatherm

®

HOT / AIR COOLED

10831

Atmospheric in closed loop

High performance - Compact - Accurate

Fast - Reduced maintenance

Heat, cool

and

control

a water closed loop from

40°C to 90°C

. Hot water in process is cooled throught an air exchanger + fan.

Fully available and designed for process without water supply.

Layout

Applications :

• Elastomer moulding

Characteristics:

• 1 electrical heater with sensor

Customer loop

• Polymer moulding

• Injection, extrusion

• Heating jacket

• Tracing ...

Features :

• Water loop

• 1 air exchanger (air 32°C maxi)

• 1 pump

• 1 atmospheric expansion tank

• 1 central management system

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Temperature sensor

In line heater

• Electrical supply 400VAC 3 Phases + N + E

VULCATHERM

®

Heating temperature up to

Maximum pressure allowed in the circuit

HOT / AIR COOLED

90°C

10 bar

Air

Heat exchanger

Heating

Nominal ∆p Expansion Dimensions

Power Flow Maxi Volume L x H x P

+5/-10% (kW) (m

3

/h) (bar)

V (litre) (mm)

Cooling

∆t REF.

Power Maxi

(kW) (°C)

Pump

automatic filling

Expansion tank

Manual filling

4

0,5 3

6

0,9 3

10

1,5 3

3,8 400 x 980 x 860

3,8 400 x 980 x 860

3,8 400 x 980 x 860

14

2,1 3

20

33

30

4,5 3

10

14

14

800 x 1200 x 800

800 x 1200 x 800

950 x 1660 x 900

40

63 14 950 x 1660 x 900

60

9 3 21 1000 x 2050 x 1600

10

68

10831-04

10

68

10831-06

10

68

10831-10

20

68

10831-14

20

68

10831-20

50

68

10831-30

50

68

10831-40

100

68

10831-60

Customised solutions :

• Power : 75 up to 245 kW

• Centrifugal pump with magnetic seal

• Pump with high flow rate

• See all options on page 144

Vulcatherm

®

HOT / COLD

10821

Atmospheric in closed loop

High performance - Compact - Accurate

Fast - Reduced maintenance

Heat, cool

and

control

a water + glycol loop from

-20°C to 90°C

. Hot water in process is cooled by integrated refrigerating unit.

Customer loop

Applications :

• Process with a wide temperature range

• Crystallizer

• Chemical reactor

• Climatic chamber

• Test benches

Characteristics :

• 1 electrical heaters with sensor

• 1 evaporator exchanger

• 1 condensor water cooled

• 1 pump

• 1 refrigerating compressor

• Electronic expansion valve

• 1 atmospheric expansion tank

• 1 central management system

(CMS/SGC V2

)

• Sensors for control and safety

• Painted frame equipped with castors

Type Air

Condenser

Ref. 10841-xx

Air

Water + glycol -20 to 90°C

Type Water

Condenser

Layout

Ref. 10821-xx

Cold water

Condenser

VULCATHERM

®

Maximum pressure allowed in the circuit

refrigerating unit

Compressor

Features :

• Water + glycol loop

• Manual filling

• Condenser cooled by industrial water network.

• Electrical supply 400VAC 3 Phases + E

Temperature sensor

In line heater

Heat exchanger

Pump

HOT / COLD

10 bar

Heating

Nominal ∆p Expansion Dimensions

Power Flow Maxi Volume L x H x P

+5/-10% (kW) (m

3

/h) (bar)

V (litre) (mm)

4

4

6

10

20

3 3

0,52

0,53

0,93

1,53

4

0,53

4

0,53

0,93

6

10

20

3 3

1,53

3,8

3,8

3,8

3,8

14

3,8

3,8

3,8

3,8

14

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

0,7

800 x 1200 x 800

1,4

800 x 1200 x 800

2,1

800 x 1200 x 800

3,5

800 x 1200 x 800

7

Cooling power

(kW)

-20°C -10°C

-

-

-

-

1,3

2,6

3,8

6,4

12,8

1,3

2,6

3,8

6,4

12,8

0°C

2

4

6

10

20

6

10

20

2

4

Expansion tank

REF.

10821-01

10821-03

10821-05

10821-09

10821-19

10821-02

10821-04

10821-06

10821-10

10821-20

Manual filling

Customised solutions :

• Power up to 125 kW hot / 80kW cold.

• Wide temperature range up to -30°C

• See all options on page 144

• Pressurised expansion tank (see next 10826 p.139)

• Air condenser (32°C maxi) with helicoid or centrifugal fan

Web Site : http://www.vulcanic.com E-mail : [email protected]

135

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

PRESSURISED WITH EXPANSION IN WATER NETWORK : WATER 90°C MAXI

Vulcatherm

®

HOT Vulcatherm

®

HOT / COLD

10814

Pressurisation and expansion in customer water network

Money saving - Compact

Reduced maintenance

10804

Pressurisation and expansion in customer water network

Money saving

Compact - Accurate

FOR TOOLS WORKING UNDER PRESSURE

Heat

and

control

a water closed loop (water 90°C maxi).

Heat

and

control

a closed water loop (hot water 90°C maxi). Hot water in process is cooled by an exchanger connected to water network supply.

Applications :

• Elasmoter moulding

• Polymer moulding

• Thermoforming

• Thermo-compression

• Tracing ...

Characteristics :

• 1 electrical heater

• 1 pump

• 1 electrical cabinet with integrated PID controller

• Sensors for control and safety

• Painted frame equipped with castors

136

Applications :

• Elasmoter moulding

• Polymer moulding

• Thermoforming

• Tools working under pressure ...

Characteristics :

• 1 electrical heater

• 1 exchanger hot cold (water / water)

• 1 pump

• 1 electrical cabinet with integrated PID controller

• Sensors for control and safety

• Painted frame equipped with castors

Features :

• Automatic filling by water network

• Automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

• Connection to pressurised water network can be achieved via our

ref 10804-99

supplied as an option

Features :

• Automatic filling by water network

• Automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

• Connection to pressurised water network can be achieved via our

ref 10804-99

supplied as an option

Layout

Customer loop

Temperature sensor

Cold water

Customer loop

Temperature sensor

In line heater

In line heater

Exchanger

Pump

Pump

Filling and Expansion Filling and Expansion

VULCATHERM

®

Heating temperature up to

Maximum pressure allowed in the circuit

Heating

Nominal ∆p Dimensions

Power Flow Maxi L x H x P

+5/-10% (kW) (m

3

/h) (bar)

(mm)

3,3

0,5 2

6

0,9 3

10

1,5 3

300 x 500 x 570

300 x 500 x 570

300 x 500 x 570

Customised solutions :

Weight

HOT

90°C

12 bar

REF.

(kg)

40

40

40

10814-03

10814-06

10814-10

• Remote control

• Temperature measurement by external sensor

Cooling

Power

(kW)

HOT / COOL

90°C

12 bar

∆t Weight

Maxi

(°C)

(kg)

10

16

18

6

5

65

65

40

40

40

REF.

10804-03

10804-06

10804-10

• Stainless steel box

• All options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

PRESSURISED AND EXPANSION CONTROL : WATER 110°C AND 140°C MAXI

Vulcatherm

®

HOT Vulcatherm

®

HOT / COLD

Pressurisation and expansion in customer water network

Money saving - High performance - Heavy duty

Pressurisation and expansion in customer water network

Money saving - High performance - Heavy duty

Heat

and

control

a closed water loop (hot water up to 140°C).

In line heater

Expansion tank

Heat

and

control

a closed water loop (hot water up to 140°C). Hot water in process is cooled by a heat exchanger connected to water network supply.

Applications :

• Autoclave, steriliser

• Mixer, melter ...

• Tools available to work under pressure 3 to 6 bar mini

Characteristics :

• 1 electrical heater with sensor

• 1 accumulator for expansion

• 1 centrifugal pump • 1 pressure reducer

• 1 safety valve (3 up to 7 bar)

• 1 electrical cabinet with integrated central management system

(CMS/SGC ECO)

• Sensors for control and safety

Features :

• Automatic filling and pressurisation by customer water network (mini 1 bar)

• Electrical supply 400VAC 3 Phases + E

Layout

Customer loop

Temperature sensor

Applications :

• Elastomer moulding

• Polymer moulding

• Thermoforming

• Tools available to work under pressure from 3 to 6 bar mini

Characteristics :

• 1 electrical heater with sensor

• 1 accumulator (for expansion)

• 1 exchanger hot/cold or direct injection (see table below)

• 1 pump • 1 pressure reducer

• 1 safety valve (3 up to 7 bar)

• 1 electrical cabinet with integrated central management system

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Features :

• Automatic filling and pressurisation on customer water network (mini 3 bar)

• Automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

Direct injection only for type 10805

Customer loop

Temperature sensor

with exchanger

Customer loop

Temperature sensor

In line heater

Expansion tank

Cold water

In line heater

Expansion tank

Exchanger

Pump

Pump

automatic filling

Filling and direct injection

Way out

Pump

automatic filling

VULCATHERM

®

Maximum pressure in the circuit

Cooling power according a ∆t of

Heating temperature up to 110°C

HOT

12 bar

140°C

80°C

110°C

HOT / COOL

12 bar

110°C

140°C

Heating

Nominal Dimensions Weight ∆p

Power Flow L x H x P Maxi

+5/-10% (m

3

/h)

(mm) (kg) (bar)

REF.

∆p

Maxi

(bar)

REF.

3,3

0,5 340 x 580 x 680

3,3

0,5 340 x 580 x 680

6

0,9 340 x 580 x 680

10

1,5 340 x 580 x 680

70

70

70 3

-

-

-

-

10815-06

3

10812-06

10815-10

3

10812-10

70 3

14

20

30

40

60

2,1

3

4,5

6

9

400 x 780 x 860

400 x 780 x 860

500 x 1320 x 950

500 x 1320 x 950

600 x 1600 x 1000

100 3

100 3

170 3

170 3

180 3

10815-14

3

10812-14

10815-20

10815-30

10812-20

10815-40

10815-60

See

10806 page 138

Cooling

45

60

90

120

180

10

10

20

22

∆p

Power Maxi

(kW)

(bar)

REF.

With exchanger

REF.

Without exchanger

(direct injection)

Cooling

∆p REF.

Power Maxi

(kW)

(bar)

2

10805-03

3

-

-

10805-04

10

3

10805-06 10805-07 20

3

10805-10 10805-11 22

3

10805-14 10805-15 45

3

10805-20 10805-21 60

3

10805-30 10805-31

3

10805-40 10805-41

3

10805-60 10805-61

3

10802-03

-

3

10802-06

3

10802-10

2

10802-14

10802-20

See

10806 page 138

Customised solutions :

Others power available from 75 up to 245 kW

• All options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

137

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C, 140°C AND 160°C MAXI

Vulcatherm

®

HOT Vulcatherm

®

HOT / COLD

10816

Pressurisation and expansion in customer water network

Money saving - Compact

Reduced maintenance

10806

Pressurisation and expansion in customer water network

Money saving - Compact

Reduced maintenance

Heat

and

control

a closed water loop (hot water up to 110°C and over heated water up to 160°C maxi).

Applications :

• Autoclave, steriliser

• Mixer, melter...

• Tools available to work under pressure 3 to 6 bar mini

Characteristics:

• 1 electrical heater with sensor

• 1 pressurised tank

• 1 tank for filling and atmospheric expansion

• 2 pumps

• 1 solenoid valve for pressure reducing

• 1 safety valve

• 1 electrical cabinet with integrated central management

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Features :

• Automatic filling by water network

• Pressurisation, expansion and automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

Layout

Customer loop

Heat, cool

and

control

a closed water loop (hot water).

The closed water loop is cooled down in a exchanger working under the customer water network.

Applications :

• Elastomer moulding

• Polymer moulding

• Thermoforming

• Tools available to work under pressure 3 to 6 bar mini

Characteristics :

• 1 electrical heater with sensor

• 1 pressurised tank

• 1 exchanger hot cold (reverse counter current) or direct injection (see table below)

• 1 filling and expansion tank

• 2 pumps

• 2 solenoid valves with 1 for pressure reducing

• 1 safety valve

• 1 electrical cabinet with integrated central management

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Features :

• Automatic filling by water network

• Pressurisation, expansion and automatic air bleeding

• Electrical supply 400VAC 3 Phases + E

Customer loop

Temperature sensor

Solenoid by pass

Temperature sensor

Solenoid by pass

Cold water

In line heater

In line heater

Expansion tank

Atmospheric tank

Manual filling

Expansion tank

Atmospheric tank

Manual filling

Exchanger

Pump 1

Pump 1

Pump 2 Pump 2

automatic filling automatic filling

138

VULCATHERM

®

Maximum pressure in the circuit

Cooling power for a ∆t of

Heating temperature up to

HOT

12 bar

80°C

110°C / 1 bar 140°C / 3 bar 160°C / 6 bar 110°C / 1 bar

HOT / COOL

12 bar

110°C

140°C / 3 bar

130°C

160°C / 6 bar

Heating

Nom. Dimensions Weight ∆p REF.

∆p REF.

∆p REF.

Cooling

∆p REF.

Cooling

∆p REF.

Cooling

∆p REF.

Power Flow L x H x P Maxi

+5/-10% (m

3

/h)

(mm) (kg) (bar)

Maxi

(bar)

Maxi

(bar)

Power Maxi

(kW)

(bar)

Power Maxi

(kW)

(bar)

Power Maxi

(kW)

(bar)

4

0,5 - --

6

0,9 400 x 780 x 860 603

10

1,5 400 x 780 x 860 603

14

2,1 400 x 780 x 860 853

20

3 400 x 780 x 860 1203

30

4,5 500 x 1320 x 950 2103

-

10816-05

10816-09

10816-13

10816-19

10816-29

3

3

3

3

3

-

10816-06

10816-10

10816-14

10816-20

10816-30

3

3

3

3

3

-

10816-07

10816-11

10816-15

10816-21

10816-31

10

20

22

45

60

90

3

3

3

3

3

3

10806-02

10806-05

10806-09

10806-13

10806-19

10806-29

10

20

22

45

60

90

2,8

2,8

2,8

2,8

2,8

2,8

10806-03

10806-06

10806-10

10806-14

10806-20

10806-30

10

20

22

45

60

90

3

3

3

3

3

3

10806-04

10806-07

10806-11

10806-15

10806-21

10806-31

40

6 500 x 1320 x 950 2103

10816-39

3

10816-40

3

10816-41 120

3

10806-39 120

2,8

10806-40 120

3

10806-41

60

9 600 x 1600 x 1000 250 3

10816-59

3

10816-60

3

10816-61 180

3

10806-59 180

2,8

10806-60 180

3

10806-61

Dimensions = 400 x 780 x 860

Customised solutions :

Others power available from 75 up to 245 kW • Models 180°C and 200°C

• See all options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C, 140°C AND 160°C MAXI

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C AND 140°C MAXI

Vulcatherm

®

HOT / REFRIGERATED

10826 - 10846

Electrical pressurisation and expansion

High performance - Compact - Accurate

Fast - Reduced maintenance

Heat, cool

and

control

a water + glycol closed loop from -20°C to +140°C. Process fluid cooled by evaporator connected to refrigerating unit.

Water condenser

Applications :

• Wide temperature range process

• Crystallizer

• Chemical reactor

• Climatic chamber

• Test benches

Features :

• Water + glycol loop

• Manual filling

• Condenser cooled by air or water

• Electrical supply 400VAC 3 Phases +

E (+ Neutral for air condenser)

Characteristics :

• 1 electrical heater with sensor

• 1 evaporator

• 1 condenser cooled by air or water

• 2 pumps

• 1 pressurisation tank

• 1 compressor

• 1 electronic expansion valve

• 1 atmospheric expansion tank

• 1 electrical cabinet with integrated central management

(CMS/SGC V2)

• Sensors for control and safety

• Painted frame equipped with castor

Layout

Air condenser

Type air condenser

Ref. 10846-xx

Type water condenser

Ref. 10826-xx

Customer loop

Temperature sensor

Solenoid by pass

Cold water

In line heater

Refrigerating unit

Expansion tank

Atmospheric tank

Manual filling

Condenser Evaporator

Air

Pump 1

Pump 2

Compressor

Water + glycol -20 to 140°C

VULCATHERM

®

Maximum pressure allowed in the circuit

Heating temperature up to

Heating

Nominal ∆p Dimensions

Power Flow Maxi L x H x P

+5/-10% (kW) (m

3

/h) (bar)

(mm)

10

14

4

6

0,63

0,93

1,53

2,13

20

3 3

30

4,53

40

6 3

60

9 3

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

950 x 1660 x 900

950 x 1660 x 900

800 x 1730 x 1500

800 x 1730 x 1500

800 x 1730 x 1800

VULCATHERM

®

Maximum pressure allowed in the circuit

Heating temperature up to

Heating

Nominal ∆p Dimensions

Power Flow Maxi L x H x P

+5/-10% (kW) (m

3

/h) (bar)

(mm)

10

14

4

6

0,63

0,93

1,53

2,13

20

3 3

30

4,53

40

6 3

60

9 3

800 x 1200 x 800

800 x 1200 x 800

950 x 1660 x 900

950 x 1660 x 900

950 x 1660 x 900

1000 x 2050 x 1600

1000 x 2050 x 2300

1000 x 2050 x 3000

HOT / COLD WATER CONDENSER 25°C Maxi

12 to 14 bar

110°C 140°C

Cooling power

(kW)

-20°C -10°C 0°C +10°C +20°C

5

7,5

10

15

1

1,5

2,5

3,5

12

18

24

36

2,4

3,6

6

8,4

20

30

40

60

10

14

4

6

30

45

60

90

15

21

6

9

REF.

REF.

8 10826-02 10826-03

12 10826-05 10826-06

20 10826-09 10826-10

28 10826-13 10826-14

40 10826-19 10826-20

60 10826-29 10826-30

80 10826-39 10826-40

120 10826-59 10826-60

HOT / COLD CONDENSER A AIR 32°C Maxi

12 to 14 bar

110°C 140°C

Cooling power

(kW)

-20°C -10°C 0°C +10°C +20°C

5

7,5

10

15

1

1,5

2,5

3,5

12

18

24

36

2,4

3,6

6

8,4

20

30

40

60

10

14

4

6

30

45

60

90

15

21

6

9

REF.

REF.

8

12

10846-02 10846-03

10846-05 10846-06

20 10846-09 10846-10

28 10846-13 10846-14

40 10846-19 10846-20

60 10846-29 10846-30

80 10846-39 10846-40

120 10846-59 10846-60

Customised solutions :

• Others power available from 125 kW hot / 80kW cooling

• Temperatures avalaible from -30°C up to +160°C

Centrifugal fan

• See all options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

139

TEMPERATURE CONTROL UNITS

VULCATHERM ® WATER MEDIUM

ELECTRICAL PRESSURISATION AND EXPANSION : WATER 110°C MAXI

Vulcatherm

®

HOT / AIR COOLING

10836

Electrical pressurisation and expansion

High performance - Compact - Accurate - Fast

Wide temperature range - Reduced maintenance

Heat, cool

and

control

a closed water loop from 40°C to 110°C. Hot process fluid is cooled throught an air exchanger and a fan.

Designed for process without water supply

Applications :

• Elastomer moulding

• Polymer moulding

• Injection, extrusion

• Jacket heat

• Tracing ...

Features :

• Water loop

• Electrical supply 400VAC

3 Phases + E

Characteristics :

• 1 electrical heater with temperature sensor

• 1 to 6 hot exchanger / air cold

• 1 to 3 helicoid fan

• 1 expansion tank

• 2 pumps

• 1 safety valve

• 1 electrical cabinet with integrated central management

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Layout

Customer loop

Temperature sensor

In line heater

Solenoid by pass

Atmospheric tank

VULCATHERM

®

HOT / AIR COOLING

Expansion tank

Manual filling

Heating temperature up to

Maximum pressure allowed in the circuit

110°C

8 to 10 bar

Air

Exchanger

Pump 1

Heating

Nominal ∆p Expansion Dimensions

Power Flow Maxi volume L x H x P

+5/-10% (kW) (m

3

/h) (bar)

V (litre) (mm)

Heating

∆t Weight REF.

Power Maxi

(kW) (°C)

(kg)

Pump 2

Automatic filling

4

0,52 2

6

0,93 2

10

1,53 2

400 x 1000 x 860

400 x 1000 x 860

400 x 1000 x 860

14

2,13 5

20

3 3 5

30

4,53 8

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

40

6 3 8 800 x 1200 x 800

60

9 3 11 1000 x 2050 x 1600

10

68 110

10836-02

10

68 110

10836-05

10

68 115

10836-09

20

68 170

10836-13

20

68 170

10836-19

50

68 180

10836-29

50

68 180

10836-39

100

68 230

10836-59

Customised solutions :

• Power : 75 up to 245 kW

• See all options on page 144

ELECTRICAL PRESSURISATION AND EXPANSION : WATER 160°C MAXI

Layout

Heat

,

cool

and

control

a water + glycol closed loop from 40°C to 160°C.

Hot process fluid is cooled through an air exchanger and a fan.

Designed for process without water supply.

Customer loop

Temperature sensor

Applications :

• Elastomer moulding

• Polymer moulding

• Injection, extrusion

• Jacket heat

• Tracing ...

Exchanger

In line heater

Features :

• Water loop

• Electrical supply

400VAC 3 Phases + E

Air

Superposition loop - cold water loop

Fluid superposition process

Pump 2

Pump 1

Characteristics :

• 1 electrical heater with sensor

• 1 tank for pressurisation

• 1 to 6 hot exchangers / air cold

• 1 to 3 helicoid fans

• 1 expansion tank

• 3 pumps + pressurisation + fluid superposition

• 1 solenoid valve

• 1 expansion valve

• 1 safety valve

• 1 electrical cabinet with integrated central management

(CMS/SGC V3)

• Sensors for control and safety

• Painted frame equipped with castors

VULCATHERM

®

Heating temperature up to

Maximum pressure allowed in the circuit

Heating

Nominal ∆p Expansion Dimensions

Power Flow Maxi volume L x H x P

+5/-10% (kW) (m

3

/h) (bar)

V (litre) (mm)

4

0,52

6

0,93

10

1,53

14

2,13

20

3 3

10

10

10

10

400 x 1000 x 860

400 x 1000 x 860

400 x 1000 x 860

800 x 1200 x 800

10 800 x 1200 x 800

30

4,53

40

6 3

15

19

800 x 1200 x 800

800 x 1200 x 800

60

9 3 21 1000 x 2050 x 1600

Expansion tank

Atmospheric tank

Pump 3

HOT / AIR COOLING

160°C

12 to 14 bar

Cooling

∆t Weight REF.

Power Maxi

(kW) (°C)

(kg)

Manual filling

10

68 130

10836-04

10

68 130

10836-06

10

68 135

10836-10

20

68 200

10836-14

20

68 200

10836-20

50

68 210

10836-30

50

68 210

10836-40

100

68 240

10836-60

Customised solutions : • Power : 75 up to 245 kW

• Temperature up to 180°C

140

• Centrifugal fan • See all options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

TEMPERATURE CONTROL UNITS

VULCATHERM ® OIL MEDIUM

ATMOSPHERIC : OIL 180°C, 250°C AND 300°C MAXI

Vulcatherm

®

HOT

10813

Atmospheric closed loop

Heat

and

control

a thermal fluid closed loop (synthetic or mineral oil up to 300°C).

Applications :

• Industrial process with high temperature and low pressure

• Reactor

• Press moulding

• Composite moulding ...

Features :

• Mineral oil ISO32 up to 250°C

Synthetic oil up to 350°C

• Manual filling

• Electrical supply 400VAC 3 Phases + E

Characteristics :

• 1 electrical heater with sensor

• 1 exchanger

• 1 pump

• 1 electrical cabinet with integrated central management

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Money saving - High performance

Heavy duty - Reduced maintenance

Layout

Customer loop

Temperature sensor

In line heater

Pump

Expansion tank

Manual filling

VULCATHERM

®

HOT

Maximum pressure 10 bar

Heating temperature up to 180°C 250°C

Heating

Nom. ∆p

Power Flow Maxi

+5/-10% (kW) (m

3

/h) (bar)

Dimensions

L x H x P

(mm)

REF.

∆p

Maxi

(bar)

Dimensions

L x H x P

(mm)

4

6

7

10

14

20

30

40

60

0,6 3,1

0,9 2,6

3

1,5 3,9

2,1 3,1

2,4

4,5 2,7

6 3,1

9 3,7

400 x 730 x 860

400 x 730 x 860

400 x 730 x 860

400 x 730 x 860

500 x 1320 x 950

500 x 1320 x 950

500 x 1320 x 950

600 x 1600 x 1000

10813-04

10813-06

2,6

10813-10

3,7

10813-14

3

10813-19

4

10813-29

3,9

10813-39

3,2

10813-59

3,5

REF.

∆p

Maxi

(bar)

400 x 730 x 860

400 x 780 x 860

400 x 780 x 860

500 x 1320 x 950

10813-07

10813-11

3,7

10813-15

10813-20

3

4

600 x 1600 x 1000

10813-30

4

600 x 1600 x 1000

10813-40

3,2

600 x 1600 x 1000

10813-60

3,5

300°C

Dimensions

L x H x P

(mm)

500 x 1320 x 950

500 x 1320 x 950

500 x 1320 x 950

600 x 1600 x 1000

600 x 1600 x 1000

600 x 1600 x 1000

REF.

10813-12

10813-16

10813-21

10813-31

10813-41

10813-61

Customised solutions :

• Power : 75 up to 245 kW

• Temperature up to

350°C

• Centrifugal pump with magnetic seal

• Pump with high flow rate

• See all options on page 144

Vulcatherm

®

HOT / COOL

10803

Atmospheric closed loop

High performance - Safe for fluid

Accurate - Heavy duty

Heat, cool

and

control

a closed fluid loop (Synthetic or mineral oil up to 180°C). Hot oil from process is cooled by an heat exchanger connected to water network.

Layout

Applications :

• Industrial process with high temperature and low pressure

• Reactor

• Press moulding

• Composite moulding...

Features :

• Mineral oil ISO32 up to 250°C

Synthetic oil up to 350°C

• Manual filling

• Electrical supply 400VAC 3 Phases + E

Characteristics :

• 1 electrical heater with sensor

• 1 exchanger

• 1 atmospheric expansion tank

• 1 pump

• 1 electrical cabinet with integrated central management

(CMS/SGC ECO)

• Sensors for control and safety

• Painted frame equipped with castors

Cold water

Exchanger

Customer loop

Temperature sensor

In line heater

Expansion tank

Manual filling

VULCATHERM

®

HOT / COOL

Maximum pressure 10 bar

∆t

140°C Maxi

Heating temperature up to 180°C

Heating

Cooling Nom. ∆p

Power Power Flow Maxi

+5/-10% (kW) (kW) (m

3

/h) (bar)

Dimensions

L x H x P

(mm)

REF.

Pump

4

6

10

14

20

30

40

60

8

0,6 3,1

12

0,9 2,6

20

1,5 3,3

28

2,1 2,6

40

3 3

60

4,5 3,3

80

6 3,7

120

9 3,1

400 x 730 x 860

400 x 730 x 860

400 x 730 x 860

400 x 730 x 860

500 x 1320 x 950

500 x 1320 x 950

500 x 1320 x 950

600 x 1600 x 1000

10803-04

10803-06

10803-10

10803-14

10803-19

10803-29

10803-39

10803-59

Customised solutions :

• Power : 75 up to 245 kW

• Temperature up to 350°C

• Centrifugal pump with magnetic seal

• Pump with high flow rate

• See all options on page 144

Website : http://www.vulcanic.com E-mail : [email protected]

141

TEMPERATURE CONTROL UNITS

VULCATHERM ® OIL MEDIUM

ATMOSPHERIC : OIL 180°C, 250°C AND 300°C MAXI

Vulcatherm

®

HOT / COLD

10803

FLUID

SUPERPOSITION

Atmospheric closed loop

Heat, cool

and

control

a closed fluid loop (Synthetic or mineral oil up to 180°C). Hot oil from process is cooled by a heat exchanger connected to water network.

High performance - Safe for fluid

Accurate - Heavy duty

Layout

Customer loop

Applications :

• Industrial process with high temperature and low pressure

• Reactor

• Press moulding

• Composite moulding...

Features :

• Mineral oil ISO32 up to 250°C

Synthetic oil up to 350°C

• Manual filling

• Electrical supply 400VAC 3 Phases + E

Characteristics :

• 1 electrical heater with sensor

• 1 hot oil exchanger

• 1 atmospheric expansion tank

• 2 pumps

• 1 electrical cabinet with integrated central management

(CMS/SGC V2)

• Sensors for control and safety

• Painted frame equipped with castors

Cold water

Exchanger

Atmospheric tank

Manual filling

cold oil superposition

Fluid superposition process

Temperature sensor

In line heater

Pump 1

Pump 2

VULCATHERM

®

HOT / COLD fluid superposition

Maximum pressure

∆t

205°C Maxi

10 bar

240°C Maxi

Heating temperature up to 250°C 300°C

Heating

Cooling Nom. ∆p

Power Power Flow Maxi

+5/-10% (kW) (kW) (m

3

/h) (bar)

Dimensions

L x H x P

(mm)

REF.

∆p

Maxi

(bar)

Dimensions

L x H x P

(mm)

7

10

14

20

30

40

60

14

1,05 2,6

20

1,5 3,7

28

2,13

40

3 4

60

4,5 3,9

80

6 3,2

120

9 3,5

400 x 780 x 860

400 x 780 x 860

500 x 1320 x 950

500 x 1320 x 950

600 x 1600 x 1000

600 x 1600 x 1000

600 x 1600 x 1000

10803-07

10803-11

3,3

10803-15

3,1

10803-20

3,3

10803-30

3,3

10803-40

3,3

10803-60

3,3

500 x 1320 x 950

500 x 1320 x 950

500 x 1320 x 950

600 x 1600 x 1000

600 x 1600 x 1000

600 x 1600 x 1000

REF.

-

10803-12

10803-16

10803-21

10803-31

10803-41

10803-61

Customised solutions :

• Power : 75 up to 245 kW

• Temperature up to 350°C

• Centrifugal pump with magnetic seal

• Pump with high flow rate

• See all options on page 144

Vulcatherm

®

HOT / AIR COOLED

10833

FLUID

SUPERPOSITION

Atmospheric closed loop

High performance -

Wide temperature range

Heat, cool

and

control

a closed oil loop (synthetic or mineral oil up to 180°C). Hot oil from process is cooled through an air exchanger and a fan.

Fully available and designed for process without water network.

Applications :

• Elastomer moulding

• Polymer moulding

• Injection, extrusion

• Jacket heat

• Tracing ...

Features :

• Mineral oil ISO32

• Electrical supply

400VAC Tri + N + T

Characteristics :

• 1 electrical heater with temperature sensor

• 1 to 6 hot oil exchanger / cold air

• 1 to 3 helicoid fans

• 1 pump

• 1 atmospheric expansion tank

• 1 electrical cabinet with integrated central management

(CMS/SGC V2)

• Sensors for control and safety

• Painted frame equipped with castors

Expansion tank

Exchanger

Layout

Manual filling

Customer loop

Temperature sensor

In line heater

VULCATHERM

®

Heating temperature up to

Maximum pressure

HOT / AIR COOLING

180°C

10 bar

Air

cold oil superposition

Fluid superposition process

Pump 1

Pump 2

Heating

Norm. ∆p Volume Dimensions

Power Flow Maxi expansion L x H x P

+5/-10% (kW) (m

3

/h) (bar)

V (litre) (mm)

Cooling

∆t Weight REF.

Power Maxi

(kW) (°C)

(kg)

4

0,6

6

0,9

10

14

1,5

2,1

3,1

2,6

3,8

3,2

9,4

9,4

400 x 980 x 860

400 x 980 x 860

9,4 400 x 980 x 860

10 800 x 1200 x 800

20

3

30

4,5 3

2,6 10

14

800 x 1200 x 800

950 x 1660 x 900

40

6 2,5 14 950 x 1660 x 900

60

9 3,7 24 1000 x 2050 x 1600

10

130 130

10833-04

10

130 130

10833-06

10

130 135

10833-10

20

130 200

10833-14

20

130 200

10833-20

50

130 210

10833-30

50

130 210

10833-40

100

130 240

10833-60

Customised solutions :

• Power : 75 up to 245 kW

• Temperature up to 300°C

• Centrifugal pump with magnetic seal

• Pump with high flow rate

• See all options on page 144

142

Website : http://www.vulcanic.com E-mail : [email protected]

TEMPERATURE CONTROL UNITS

VULCATHERM ® OIL MEDIUM

ATMOSPHERIC : OIL 180°C AND 250°C MAXI

Vulcatherm

®

HOT / COLD

10823 / 10843

Atmospheric closed loop

High performance - Accurate

Wide temperature range - Reduced maintenance

Applications :

• Wide temperature range process

• Crystallizer

• Test benches

• Chemical reactor

Characteristics :

• 1 electrical heater with sensor

• 1 hot oil exchanger / evaporator

• 1 condenser with water

• 1 pump

• 1 atmospheric expansion tank

Features :

• Loop with synthetic oil

• Manual filling

• Condenser cooled by water network

• Electrical supply 400VAC 3 Phases +

• 1 electrical cabinet with integrated central management

(CMS/SGC V3)

• Sensors for control and safety

• Painted frame equipped with castors

E (+ Neutral with air condenser)

Type air condenser

Ref. 10843-xx

Ref. 10823-xx

Cold water

Type water condenser

Customised solutions :

• Wide temperature range available :

Condenser

Refrigerating unit

Air

from -55°C up to 180°C, from -30°C up to 260°C or from 0°C up to 300°C

Power : 125 kW hot / 80 kW cold

• Pressurised expansion tank

• Air condenser (maxi 32°C) and centrifugal or helicoid fan

• See all options on page 144

Compressor

Layout

Customer loop

Temperature sensor

In line heater

Evaporator

Pump

Expansion tank

Manual filling

VULCATHERM

®

Maximum pressure

Heating temperature up to 180°C

Thermal process Fluid superposition

HOT / COLD

10 bar

250°C

Fluid superposition

Heating

Nom. Dimensions

Power Flow L x H x P

+5/-10% (kW) (m

3

/h)

(mm)

4

6

0,6

0,9

7

1

10

20

3

1,5

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

800 x 1200 x 800

4

0,6

6

20

3

0,9

800 x 1200 x 800

800 x 1200 x 800

7

1 800 x 1200 x 800

10

1,5 800 x 1200 x 800

800 x 1200 x 800

-20°C

Cooling power

(kW)

-10°C

2,4

3,6

1,2

1,8

3,1

6,2

6

12,8

2,4

3,6

6

12

REF.

Water condenser

REF.

Air condenseur

0°C

4

6

10823-03 10843-03

10823-05 10843-05

-

10 10823-09 10843-09

20 10823-19 10843-19

4

6

10823-04 10843-04

10823-06 10843-06

-

10 10823-10 10843-10

20 10823-20 10843-20

-20°C

Cooling power

(kW)

-10°C 0°C

1,8

3,1

6,2

3,6

6

12,8

3,6

6

12

6

10

20

6

10

20

REF.

Water condenser

REF.

Air condenseur

-

-

-

-

10823-07 10843-07

10823-11 10843-11

10823-21 10843-21

-

-

-

-

10823-08 10843-08

10823-12 10843-12

10823-22 10843-22

CMS - CENTRAL MANAGEMENT SYSTEM

CMS’s are smart controllers,

able to manage elaborated control of process and feed back about measurements

(temperature, pressure, flow rate…). Our 3 references are specially designed for specific requirements of thermoregulation.

SGC.v2

SGC.eco

SGC.v3 touch screen

In/out module

Website : http://www.vulcanic.com E-mail : [email protected]

143

OPTIONS

COMMUNICATION

I-Pack analog in current 4…20 mA : set point (passive) + 1 measurement feedback (active).

Pack digital ModBus RS 485 (RTU) Pack digital Profibus DP on gateway (internal electric box on SubD).

Pack digital V485 (protocol ASCII Vulcanic)

Pack numeric loop 0-20mA (Engel, Arburg…)

Pack Ethernet (included Modbus IP except if other digital communication active)

EXTERNAL MEASUREMENT

External temperature sensor PT100, TCJ, TCK, Analogic 4...20mA (passive).

SOFTWARE

Cascade control by dual-loop (Master/Slave).

Profil generator (16 steps).

Programmable timer.

Remote monitoring by GPRS network (GSM).

Log (shortened max 2400 lines) on Ethernet (needs Pack Ethernet).

CMS UP-GRADE

SGC.eco, SGC.v2 et SGC.v3 touch screen.

HYDRAULIC

Increased cooling with fluid superposition.

Automatic by-pass with 2-ways proportional valve.

Flow rate control with 3-ways valve + flow meter.

Piping in stainless steel…

MANUFACTURING

Stainless steel housing.

Removable retention tank.

Replacement of castors by pads.

Lifting rings.

ATEX TEMPERATURE CONTROL UNITS

Power available from 4 to 60 kW

Water from 10°C to 140°C hot and hot/cold.

Oil 10°C to 180°C hot/Cold.

Oil 10°C to 300°C hot.

Ambient atmospheric gas group IIA, or IIB or IIC.

Operating temperature classification from T1 up to T6.

Atex area 1 or area 2.

Electrical cabinet and pumps Ex d protected or Ex e (possible other protection modes available).

Electrical flow heater and heating elements available with protection modes

Ex d or Ex e.

144

Website : http://www.vulcanic.com E-mail : [email protected]

AIR CONDITIONING UNITS

CHILLERS

VULCAFROID

®

DEHUMIDIFIERS EDENAIR

®

Website : http://www.vulcanic.com E-mail : [email protected]

145

AIR CONDITIONING UNITS

AND LIQUID CHILLERS

AIR-CONDITIONING UNITS FOR CABINETS

Cooling power : from 360 to 2500 W

(L35/L35 according to DIN 3168).

To be fixed either on the front door or side panel or top panel of a cabinet.

Factory pre-set to achieve an average cabinet temperature of 35°C max..

Front face

Rear side

+

Customer’s advantages

- One single cut-out for cabinets from 850 to 2500 W.

-

Powerless

condensation evaporating device.

- Electronic control with alarms and safety values (high pressure, cabinet opened, cabinet temperature, fan and compressor’s thermal breakers).

- Ventilated hermetic compressor.

- Standard spare parts for all models.

Top mounted version

Standard electronic controller

AIR / WATER EXCHANGERS

Cooling power : from 3900 to 6000 W

(W10/L35 according to DIN 3168).

To be fixed either on the front door or side panel of a cabinet.

Factory pre-set to achieve an average cabinet temperature of 35°C max.

Wall mounted air conditioners

TYPE REF.

Cooling power

(W)

CA 35 ME 80740-00

CA 120 ME 80812-12

360

CA 85 ME 80812-08

850

CA 85 ME 80814-08

850

1260

CA 120 TE 80834-12

1180

CA 170 ME 80812-17

1760

CA 170 TE 80834-17

CA 210 ME 80812-21

CA 210 TE 80834-21

1700

2100

2100

CA 250 TE 80834-25

2500

Voltage H LP

(V/ph/Hz)

230/1/50

230/1/50

400/1/50

230/1/50

400/440/3/50/60

230/1/50

400/440/3/50/60

230/1/50

400/440/3/50/60

400/440/3/50/60

Top mounted

TYPE REF.

Cooling power

(W)

CAH 150 ME 80799-00

1460

CAH 150 TE 80745-00

1460

Voltage H LP

(V/ph/Hz)

230/1/50

400/440/3/50/60

Front face

Weight

(mm) (mm) (mm) (kg)

376 400 215 20

800 400 215

800 400 215

900 400 215

900 400 215

950 400 215

34

35

42

42

46

950 400 215

990 400 262

990 400 262

990 400 262

46

50

50

52

Weight

(mm) (mm) (mm) (kg)

400 600 400 49

400 600 400 39

Rear side

Cooling power at nominal water flow (W).

RO400 RO600

Heat-transfer liquid 10°C 15°C 20°C 25°C 10°C 15°C 20°C 25°C temp.

Cabinet

430 l/h 690 l/h

30°C 3100 2100 1500 800 4800 3200 2300 1300 temperature 35°C 3900 3800 2300 1700 6000 4300 3500 2600

40°C 4700 3500 3000 2600 7200 5400 4600 3900

TYPE REF.

Voltage H LP Weight

(V/ph/Hz) (mm) (mm) (mm) (kg)

RO 400 80705-40

400/1/50/60 850 400 160

RO 600 80705-60

400/1/50/60 1250 600 160

20

30

SELF-CONTAINED INDUSTRIAL CHILLERS

VULCAFROID

®

Chillers designed to cool down industrial process through a refrigerated water circulating in a closed loop (water with 5 % added glycol or ISO VG2 heat-transfer oil).

Standard cooling power available from

1,6 to 30 kW.

On request : other powers and medium temperatures.

146

P/N.

Power VoltageH LP

(W) (V/ph/Hz) (mm) (mm) (mm)

99002-16

1600* 230/1/50 395 400 780

Weight

(kg)

65

99002-66

1600* 400/3/50 395 400 780

99002-25

2500* 230/1/50 395 400 780

99002-75

2500* 400/3/50 395 400 780

99003-03

3500** 230/1/50 1130 580 830

65

65

65

99003-04

3500** 400/3/50 1130 580 830

99003-05

5000** 400/3/50 1130 580 830

110

110

120

99003-08

8000** 400/3/50 1600 780 1020 225

99003-12

12000** 400/3/50 1600 780 1020 240

99003-16

16000** 400/3/50 2400 900 1020 350

99003-22

22000** 400/3/50 2400 900 1020 360

99003-30

30000** 400/3/50 2400 900 1020 400

Power (W) ** for W10/L35 * for W20/L35

According to DIN 3168 / “W10” = water temperature at 10°C / “L35”

= Air condensing temperature at 35°C

Website : http://www.vulcanic.com E-mail : [email protected]

DEHUMIDIFIERS EDENAIR

®

LIQUID CHILLER STL 200/250

These chillers are a self-contained cooling system for liquids, mobile and autonomus.

Applications :

• Hot sources Pelletier

• Lasers

• Optical systems

Features :

• Rubber feet.

• Handle for transport.

• Electronic PID controller.

• Adjustable high set point for safety temperature.

• Special and non corrosion treatment on heat exchanger.

• Internal liquid tank.

• Front mounted level control.

• Centrifugal pump with magnetic seal.

• Inlet and outlet for pipes Ø 8x10mm.

• Hermetic cooling compressor.

• Air condensing unit.

Options :

• Flow switch 0,4 l/min or 1 l/min.

• Flow rate control with low flow safety contact.

• Water condenser.

• Electrical heating.

• Painted box with castors.

Cooling power performance

450

400

350

300

250

200

150

100

50

0

5 10 15 20 25 30 35 40

Temperature (°C)

Characteristics

Hermetic cooling compressor

0,5

0,4

0,3

0,2

0,1

Water flow performance

0

5 10 15

Flow (litres/min)

Cooling power (liquid 20°C Air 25°C)

Air flow

Supply voltage (50Hz)

Current output

Average power consumption ( 20°C - 80% HR)

Refrigerant gas

Water flow output (20°C - 0,25 bar)

Reserve capacity

Dimensions : P/L/H (mm)

Weight

Working capabilities

TYPE

STL 250 STL 200

1/6 CV - 120 W 1/5 CV - 150 W

1/6 HP - 120 W 1/5 HP - 150 W

180 W 230 W

120 m³/h ** 150 m³/h **

230 V - 1ph

2A

160 W/h

R134 a

230 V - 1ph

2A

180 W/h

R134 a

6 l/min

1,5 liters

6 l/min

1,5 liters

370 x 290 x 460 370 x 290 x 460

23 Kg 24 Kg

5°C up to 35°C - ambient 15°C up to 35°C

DEHUMIDIFIER EDENAIR

®

DP 1200, 3500, 5000 AND 10000

40°C

Performance

40%

50%

Applications :

• Warehouses

• Swimming pools

• Cellars

• Underground shelters

• Laboratories

• Drying processes :

(buildings, wood, food and beverage, clothes…)

• Archives

• Green houses

• Gymnasium

• Covered stadium

30°C

20°C

10°C

Relative humidity

60% 70% 80%

90%

Automatic defrosting

Features :

Easily changeable air filter.

• Automatic defrosting.

• Two functions : ventilation only / ventilation and dehumidification.

• Adjustable controller from 0 up to 20°C, cut out the dehumidifier at low temperature.

Cooper lined cold exchanger with protection against corrosion

Options :

• Remote control with moisture controller.

and 3 position cut out controller.

• Transformer incorporated (remote control 24 V).

• Electrical heating.

• Hot water heating exchanger.

DP 1200

DP 3500

6

24

DP 5000

DP 10000 (values of DP x2)

12

72

Characteristics

Hermetic cooling compressor

Cooling power (liquid 20°C Air 25°C)

Air flow

Supply voltage (50Hz)

*

Electrical power consumption (20°C - 80% HR)

Power connexion :

Remote control

Condensed water outlet (mm)

Dimensions : P/L/H (mm)

Weight

Volume treated

36

DP 1200

ou 400V - 3ph

730 W

3 x 1,5

2

4 x 1

2

Ø20

630 x 425 x 305

40 Kg

100 to 400m

3

18

24

48

96

DP 3500

ou 400V - 3ph

1500 W

3 x 2,5

2 or 4 x 1,5

2

4 x 1

2

Ø20

845 x 530 x 472

85 Kg

300 to 900m

3

Condensed water

30

60

TYPE

120

DP 5000

2500 W

3 x1,5

2 or 4 x1,5

2

4 x 1

2

Ø20

850 x 610 x 572

110 Kg

36 ou 400V - 3ph

750 to 1750m

3

72

Litres/day

0,5 CV - 380 W 1,25 CV - 930 W 2 CV - 1500 W 4 CV - 3000 W

0,5 HP - 380 W 1,25 HP - 930 W 2 HP- 1500 W 4 HP - 3000 W

1400 W 3800 W 5250 W 11000 W

360 m³/h **

230 V - 1ph

900 m³/h **

230 V - 1ph

1500 m³/h **

230 V - 1ph

3000 m³/h **

230 V - 1ph ou 400V - 3ph

* Others voltages and frequencies available for specific requirements ** Test bench CETIAT *** Value in DP 500 X2

Website : http://www.vulcanic.com E-mail : [email protected]

DP 10000

4200 W

3 x1,5

2 or 4 x1,5

2

4 x 1

2

Ø20

850 x 1120 x 572

210 Kg

1000 to 3500m

3

147

DEHUMIDIFIERS EDENAIR

®

DEHUMIDIFIERS EDENAIR

®

VDM 750, 1200, 3500, 5000 AND 10000

Performance

60%

0

40°C

Relative humidity

8 90%

Features :

• Casing adaptator for air duct connection.

• Designed in two parts for easy maintenance and handling during transport.

• Automatic defrosting allows temperature up to

0°C for VMD 750/1200 and 5°C for VMD

3500/5000 and 10000.

• Adjustable thermostat from -5°C up to 15°C in air inlet to switch off dehumidifier at low temperature.

• Cooper lined cold exchanger with protection against corrosion.

Options :

• Remote controller with hygrostat and

3 positions switch : ventilation on, ventilation+ dehumidification and off.

• Internal transformer 24 V.

• Electrical heating with temperature controller.

• High pressure available reinforced at 10 mmCE for VMD 750/1200

• High pressure available reinforced at 20 mmCE for VMD 3500/5000/10000.

• Hot water heat exchanger without controller.

• Water condenser.

Applications :

• Warehouses

• Swimming pools

• Cellars

• Underground shelters

• Laboratories

• Drying processes :

(buildings, wood, food and beverage, clothes…)

• Archives

• Green houses

• Gymnasium

• Covered stadium

Weight

CHARACTERISTICS

Hermetic cooling compressor

Refrigerant gas

Cooling power (liquid 20°C Air 25°C)

Air flow treated

Pressure available (CE)

Air duct inlet outlet

Power supply (50Hz)

*

30°C

20°C

VMD 750

VMD 1200

VMD 3500

VMD 5000

VMD 10000

Electrical power consumption (20°C - 80% HR)

Water condensed outlet (mm)

Dimensions : P/L/H (mm)

Heating power

Volume of the room to be treated

Temperature and humidity range

10°C

60

6

6

24

12

72

120

9

36

12

18

180

24

48

96

15

Automatic defrosting

Condensed water

18

30

60

240

36

120

300

72

Litres/day

VDM 750 VDM 1200

TYPE

VDM 3500 VDM 5000 VDM 10000

1,3 CV - 380 W 1,3 CV - 930 W 1,25 CV - 930 W 2 CV - 1500 W 4 CV - 3000 W

R134 a R407 c R407 c R407 c R407c

870 W 1400 W 3800 W 5300 W 11000 W

300 m³/h

5mm

400 m³/h

5mm

900 m³/h

10mm

1500 m³/h

10mm

3000 m³/h

10mm

250/250

230 V - 1ph

250/250

230 V - 1ph 230 V - 1ph 230 V - 1ph 230 V - 1ph or 400V - 3ph or 400V - 3ph or 400V - 3ph

300/1500 W 450/2200 W 900/4200 W 8/550 W 85/900 W

Ø16 Ø16 Ø20 Ø20 2 x Ø20

850 x 440 x 310 850 x 440 x 310 1110 x 540 x 475 1240 x 630 x 575 1240 x 1300 x 575

34 Kg

1000 W

100 m

3

41 Kg

1000 W

100 to 400 m

0°C to 37°C - 30% to 100% HR

3

90 Kg

2250 W

400 to 900 m

3

120 Kg

4500 W

750 to 1750 m

3

200 Kg

9000 W

1000 to 3500 m

5°C to 37°C - 30% to 100% HR

3

DEHUMIDIFIERS EDENAIR

®

Applications :

• Cellars

• Librairies

• Archives

• Photocopy centers

• Residences

• Restaurants

T 750 AND 1200

Features :

• Wheels.

• Easy access Air filter - Efficiency 50%.

• Hygrostat control - Accuracy +/- 7%

• Hot gas defrosting with automatic and thermostatic timer.

• Level control contact safety.

• High pressure contact safety.

• Hydraulic adapter for water connection on the customer

• Clothes dryers

• Boats

• Museums

• Green houses network.

• May be built-in (on specific request).

• Cooper lined cold exchanger with protection against corrosion.

Options :

• Pump for condensed water.

• Centrifugal fan for air duct network

50 Pa (5 mm CE).

• Water exchanger.

• Electrical heater.

40°C

Performance

40%

50%

Relative humidity

60% 70% 80%

90%

30°C

20°C

10°C

Automatic defrosting

Condensed water

Litres/day

CHARACTERISTICS

Hermetic cooling compressor

Cooling power (liquid 20°C Air 25°C)

Air flow treated

Power supply (50Hz)

Electrical power consumption ( 20°C - 80% HR)

Refrigerant gas

Heating power 20°C - 80% HR

Tank for condensate

Dimensions : P/L/H (mm)

Weight

TYPE

T 750 T1200

1/3 CV - 250 W 1/2 CV - 930 W

1/3 HP - 250 W 1/2 HP - 380 W

870 W

2900 BTU

1400 W

4750 BTU

300 m³/h ** 400 m³/h **

230 V - 1ph

450 W

R134 c

800 W

230 V - 1ph

730 W

R407 c

1200 W

10 litre 20 litre

420 x 410 x 650 470 x 140 x 780

38 Kg 50 Kg

15

T750

T1200

148

6

6

12

9

12

18

24

18

30 36

* Others voltages and frequencies available for specific requirement ** Test bench CETIAT

Website : http://www.vulcanic.com E-mail : [email protected]

DEHUMIDIFIERS EDENAIR

®

DEHUMIDIFIERS EDENAIR

®

T 3500 AND 5000

Applications :

• Warehouses

• Swimming pools

• Cellars

• Tanks

• Underground shelters

• Silos

• Laboratories

• Drying proceses (wood, plaster, buildings, food and beverage)

• Librairies

• Archives

• Photocopy centers

• Residences

• Restaurants

• Clothes dryers…

Features :

• Wheels.

• Easy access air filter - Efficiency 50%.

• Hygrostat control - Accuracy +/- 7%

• Hot gas defrosting with automatic and thermostatic timer.

• Cooper lined cold exchanger with protection against corrosion.

Options

• Pump for condensed water.

• Centrifugal fan for air duct network 50 Pa (5 mm CE).

• Water exchanger.

• Electrical heater.

• Water tank of 2 liters with automatic switch off.

40°C

Performance

40%

50%

30°C

20°C

10°C

T 3500

T 5000

24

72

36

24

Relative humidity

60% 70% 80%

90%

48

Automatic defrosting

Condensed water

Litres/day

60

36

CHARACTERISTICS

TYPE

T 3500 T 5000

Hermetic cooling compressor

Cooling power (liquid 20°C Air 25°C)

Air flow treated

Power supply (50Hz)

Electrical power consumption ( 20°C - 80% HR)

Refrigerant gas

Heat output 20°C - 80%HR

Water condensed outlet (mm)

Dimensions : P/L/H (mm)

Weight

Volume of the room to be treated

Temperature and humidity range

1,25 CV - 930 W 2 CV - 1500 W

1,25 HP - 930 W 2 HP - 1500 W

3800 W

13000 BTU

5250 W

18000 BTU

1000 m³/h **

230 V - 1ph

1500 m³/h **

230 V - 1ph

400 V - 3ph

1500 W

R407 c

2600 W

400 V - 3ph

2200 W

R407 c

4000 W

Ø16 Ø16

555 x 555 x 1080 655 x 655 x 1280

100 Kg

100 to 900 m

3

5°C to 35°C

130 Kg

750 to 1750 m

3

30% to 100% H

* Others voltages and frequencies available for specific requirements ** Test bench CETIAT

DEHUMIDIFIERS EDENAIR ® T 10000 AND 20000

Applications :

• Warehouses

• Swimming pools

• Cellars

• Tanks

• Underground shelters

• Silos

• Laboratories

• Drying proceses (wood, plaster, buildings, food and beverage)

• Librairies

• Archives

• Photocopy centers

• Residences

• Restaurants

• Clothes dryers

• Small workshops

• Boats

• Museums

Features :

• Wheels.

• Air filter easy access - Efficiency 50%.

• Hygrostat control - Accuracy +/- 7%

• Hot gas defrosting with automatic and thermostatic timer.

• Cooper lined cold exchanger with protection against corrosion.

Options :

• Pump for condensed water.

• Centrifugal fan for air duct network 50 Pa (5 mm CE).

• Water exchanger.

• Electrical heater.

40°C

Performance

40%

50%

30°C

20°C

10°C

T 10000

T 20000

60

120

120

240

Relative humidity

60% 70% 80%

90%

180

360

Automatic defrosting

Condensed water

240

480

Litres/day

CHARACTERISTICS

TYPE

T 10000 T 20000

Hermetic cooling compressor

Cooling power (liquid 20°C Air 25°C)

Air flow treated

Power supply (50Hz)

Electrical power consumption (20°C - 80% HR)

Refrigerant gas

Heat output 20°C - 80%HR

Water condensed outlet (mm)

Dimensions : P/L/H (mm)

Weight

Volume of the room to be treated

Temperature and humidity range

1x4 CV - 4 kW

9500 W

32400 BTU

3000 m³/h **

400 V - 3ph

4000 W

R407 c

7000 W

Ø20

2x4 CV - 6 kW

2x4 HP - 2X3 kW

19250 W

65600 BTU

5300 m³/h **

400 V - 3ph

7500 W

R407 c

15000 W

Ø20

1110 x 660 x 900 1350 x 1350 x 1000

250 Kg

1500 to 3500 m

3

5°C to 35°C

450 Kg

3500 to 8000 m

3

30% to 100% H

* Others voltages or frequency available on specific requirement ** Test bench CETIAT

Website : http://www.vulcanic.com E-mail : [email protected]

149

INDEX REFERENCE

to P/N.

Page P/N.

1789-89

1789-94

1789-99

2006-22

2006-42

2006-79

2010-31

2010-81

2012-33

2012-63

2012-93

2016-04

2016-13

2016-18

1021-59

1024-12

1024-32

1024-52

-

-

-

1101-05

1103-17

-

1789-17

1789-17

1789-67

2016-23

2016-33

2016-43

2017-04

2017-13

2017-18

2017-33

2017-43

2017-53

2019-29

2019-77

2029-29

-

-

-

-

-

-

-

-

-

60253

1004-06

1007-29

1008-94

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

8351

8361

8421

8451

8453

8461

8463

-

-

-

-

-

-

6549

8311

8321

8331

8341

55

48

50

52

48

50

50

37

37

37

39

39

39

55

41

41

41

37

65

37

88

88

88

88

89

89

89

52

52

52

55

55

39

50

52

52

48

50

50

124

124

124

80

87

88

88

124

124

124

124

124

124

60

61

61

60

60

60

60

61

60

61

60

61

61

60

61

60

61

61

60

60

111

111

111

111

111

111

111

81

81

83

111

111

111

111

81

81

81

81

2119-16

2119-22

2119-35

2120-01

2120-10

2120-16

2120-22

2120-35

2145-11

2145-11

2145-21

2146-01

2146-01

2116-35

2117-01

2117-10

2117-16

2117-22

2117-35

2118-01

2118-10

2118-16

2118-22

2118-35

2119-01

2119-10

2178-02

2178-04

2179-51

2181-51

2181-76

2185-51

2185-76

2188-51

2188-76

2189-51

2189-76

2206-01

2206-51

2106-76

2114-01

2114-10

2114-16

2114-22

2115-01

2115-10

2115-16

2115-22

2115-35

2116-01

2116-10

2116-16

2116-22

2079-51

2081-11

2081-87

2081-97

2081-99

2081-99

2085-11

2088-03

2088-11

2089-03

2089-11

2106-01

2106-51

2029-31

2041-01

2045-01

2045-11

2045-20

2045-71

2045-99

2046-02

2046-12

2048-01

2049-01

2062-01

2077-00

2077-11

2077-11

2077-14

2077-31

2077-34

2077-51

2077-71

2077-97

2078-01

2078-11

2079-31

P/N.

1789-88

1789-90

1789-96

2006-01

2006-31

2006-70

2010-05

2010-55

2012-01

2012-40

2012-70

2016-01

2016-10

2016-15

1021-11

1024-11

1024-31

1024-51

1026-01

1050-01

1092-01

1101-01

1103-11

1199-00

1789-01

1789-01

1789-51

2016-20

2016-30

2016-40

2017-01

2017-10

2017-15

2017-30

2017-40

2017-50

2019-01

2019-51

2029-01

31171

31172

31270

31272

31273

31273

31275

31277

31278

60511

1004-01

1007-01

1008-90

26460

26461

26463

26466

26472

26474

26475

26477

26482

26484

26485

26487

26495

26497

8350

8360

8420

8450

8452

8460

8462

26450

26451

26452

26453

26456

26458

6096

6097

6531

6532

6533

6534

6546

8310

8320

8330

8340 to P/N.

Page P/N.

2389-59

2389-85

2406-08

2406-59

2406-85

2477-19

2477-54

2477-70

2506-08

2506-59

2506-85

-

-

132

2513-02 132

2520-05 132

2521-02 132

2525-02 132

2526-03 132

2527-02 132

2530-07 132

3002-21 49

3002-38 51

3002-44

3002-50

3002-54

51

51

51

26

27

35

35

35

132

132

35

35

35

35

35

28

3002-58

3002-58

3002-64

3002-70

3002-74

3002-78

3003-21

3003-50

3003-54

3003-58

53

51

53

53

53

53

49

51

51

51

2378-44

2378-89

2381-15

2381-59

2381-87

2385-15

2385-59

2385-87

2388-06

2388-15

2388-59

2388-85

2389-06

2389-15

2321-07

2321-19

2321-37

2321-84

2322-17

2322-37

2322-84

2377-07

2377-47

2377-84

2377-99

2378-17

2378-37

2277-84

2278-17

2278-37

2278-84

2278-91

2278-91

2278-89

2279-04

2279-15

2279-27

2279-44

2279-55

2279-66

2206-85

2214-09

2215-09

2216-09

2216-53

2216-61

2217-09

2217-53

2217-61

2218-09

2219-09

2220-09

2277-17

2277-37

34

35

35

35

35

35

35

30

30

34

34

34

34

34

30

30

30

30

30

30

31

31

31

31

31

31

31

28

36

36

36

36

36

36

28

28

28

28

66

67

16

16

18

18

18

28

28

35

18

18

18

16

16

18

4032-10

4032-22

4032-24

4032-27

4032-29

4032-42

4032-44

4032-47

4032-49

4033-01

4033-51

4040-60

4300-01

3942-41

3943-41

3944-01

4020-01

4027-01

4030-13

4030-22

4030-27

4030-29

4030-42

4030-44

4030-47

4030-49

4300-11

4300-51

4300-61

4501-01

4501-08

4501-20

4503-06

4536-01

4536-16

4544-01

3215-01

3216-01

3216-50

3216-60

3217-01

3217-50

3217-60

3218-01

3219-01

3220-01

3941-21

3941-24

3941-27

3941-28

3118-22

3118-35

3119-01

3119-10

3119-16

3119-22

3119-35

3120-01

3120-10

3120-16

3120-22

3120-35

3214-01

3116-10

3116-16

3116-22

3116-35

3117-01

3117-10

3117-16

3117-22

3117-35

3118-01

3118-01

3118-10

3118-16

3003-66

3003-72

3003-76

3114-01

3114-10

3114-16

3114-22

3114-35

3115-01

3115-10

3115-16

3115-22

3115-35

3116-01 to P/N.

Page P/N.

2119-21

2119-32

2119-40

2120-09

2120-15

2120-21

2120-32

2120-40

2145-15

2145-14

2145-23

2146-03

2146-04

2116-40

2117-09

2117-15

2117-21

2117-32

2117-40

2118-09

2118-15

2118-21

2118-32

2118-40

2119-09

2119-15

2178-05

2178-05

2179-67

2181-59

2181-87

2185-59

2185-87

2188-59

2188-85

2189-59

2189-85

2206-08

2206-59

2106-85

2114-09

2114-15

2114-21

2114-32

2115-09

2115-15

2115-21

2115-32

2115-40

2116-09

2116-15

2116-21

2116-32

2079-67

2081-15

2081-89

-

-

-

2085-15

2088-06

2088-15

2089-06

2089-15

2106-08

2106-59

2029-59

2041-05

2045-04

2045-15

2045-24

2045-75

-

2046-03

2046-14

2048-17

2049-17

2062-07

2077-06

2077-15

2077-15

2077-15

2077-36

2077-36

2077-55

2077-87

2077-99

2078-06

2078-15

2179-38

21

23

64

64

19

64

21

22

21

17

20

21

22

17

20

21

22

21

17

20

21

17

20

21

22

21

35

35

35

35

35

35

66

67

29

34

34

34

34

21

22

21

17

20

21

22

35

17

20

21

22

17

20

35

35

35

35

35

35

29

34

56

43

41

43

34

67

27

27

43

26

27

29

44

26

27

66

67

66

23

23

43

19

23

24

24

39

19

19

23

2512-01

2513-01

2520-01

2521-01

2525-01

2526-01

2527-01

2530-01

3002-06

3002-34

3002-40

3002-46

3002-52

2389-51

2389-76

2406-01

2406-51

2406-76

2477-11

2477-51

2477-60

2506-01

2506-51

2506-76

2510-01

2511-01

3002-54

3002-56

3002-60

3002-66

3002-72

3002-76

3003-17

3003-46

3003-52

3003-56

2378-40

2378-85

2381-11

2381-51

2381-76

2385-11

2385-51

2385-76

2388-03

2388-11

2388-51

2388-76

2389-03

2389-11

2321-01

2321-11

2321-31

2321-80

2322-11

2322-31

2322-80

2377-01

2377-41

2377-80

2377-91

2378-11

2378-31

2277-80

2278-11

2278-31

2278-80

2278-80

2278-80

2278-85

2279-01

2279-10

2279-22

2279-41

2279-51

2279-61

2206-76

2214-01

2215-01

2216-01

2216-50

2216-60

2217-01

2217-50

2217-60

2218-01

2219-01

2220-01

2277-11

2277-31 to P/N.

Page

6023-03

6024-01

6024-13

-

6024-33

-

6024-43

-

-

-

-

-

-

-

-

-

104

104

104

104

104

6014-96 105

6015-06 103

6016-19 77

6020-13 102

6020-36 102

6020-41 102

6021-03 74

6022-06

-

75

75

72

72

72

72

72

72

72

98

72

72

72

72

72

-

6024-93

6032-08

6032-17

-

-

-

-

-

-

72

72

73

73

72

72

72

72

72

72

-

-

-

-

-

-

6006-03

-

6006-93

6007-03

6007-23

6008-04

6008-24

6010-40

6010-44

-

75

75

75

6010-70

-

75

72

6014-06 105

103

6014-22 103

6014-35 103

104

-

-

-

104

104

104

73

74

73

74

74

74

74

73

74

74

73

74

72

6004-25

-

-

-

-

-

-

-

-

-

-

-

-

-

4548-15

-

4750-20

4755-20

5005-09

-

-

5126-07

-

-

5150-06

5516-02

5710-01

74

74

74

73

74

74

74

41

72

74

73

74

74

74

57

58

57

57

91

41

58

101

93

93

57

58

57 to P/N.

Page P/N.

4032-15

-

-

-

4032-35

-

-

-

4032-55

4033-06

4033-56

4040-83

4300-07

3942-45

3943-46

-

4020-23

4027-05

4030-16

-

-

4030-35

-

-

-

4030-55

4300-12

4300-52

4300-62

4501-04

24

24

24

10

4501-09

4501-22

10

10

4503-17 132

4536-15

4536-17

4544-15

58

58

58

92

92

90

90

92

24

92

92

92

92

92

92

92

92

92

92

92

92

92

92

91

91

91

92

90

92

3215-09

3216-09

3216-53

3216-61

3217-09

3217-53

3217-61

3218-09

3219-09

3220-09

-

-

-

-

3118-32

3118-40

3119-09

3119-15

3119-21

3119-32

3119-40

3120-09

3120-15

3120-21

3120-32

3120-40

3214-09

3116-15

3116-21

3116-32

3116-40

3117-09

3117-15

3117-21

3117-32

3117-40

3118-09

3118-02

3118-15

3118-21

3003-70

3003-74

3003-78

3114-09

3114-15

3114-21

3114-32

3114-40

3115-09

3115-15

3115-21

3115-32

3115-40

3116-09

18

18

18

91

91

91

91

18

18

16

16

18

16

16

17

20

21

22

21

18

22

21

17

20

21

22

21

21

22

21

17

80

20

21

20

21

22

21

17

20

21

17

20

21

22

21

17

53

53

53

17

20

21

22

6023-02

6024-00

6024-10

6024-30

6024-32

6024-40

6024-42

6024-50

6024-52

6024-52

6024-60

6024-62

6024-73

6014-67

6014-73

6014-77

6014-83

6014-87

6014-91

6015-01

6016-01

6020-01

6020-34

6020-40

6021-01

6022-01

6023-01

6024-81

6024-90

6032-01

6032-10

6033-00

6033-03

6033-20

6033-30

6033-50

6033-90

6010-34

6010-42

6010-55

6010-62

6013-99

6014-04

6014-17

6014-21

6014-32

6014-32

6014-34

6014-35

6014-63

6004-43

6004-43

6004-48

6004-73

6004-73

6004-99

6006-00

6006-20

6006-90

6007-01

6007-21

6008-01

6008-20

5711-00

6002-81

6004-10

6004-13

6004-13

6004-15

6004-18

6004-20

6004-28

6004-30

6004-33

6004-33

6004-35

6004-38

4548-01

4550-00

4750-10

4755-13

5005-01

5019-04

5090-01

5126-01

5144-01

5145-01

5150-01

5516-01

5710-00

150

INDEX REFERENCES

P/N.

6341-75

6341-80

6341-86

6404-20

6410-03

6410-43

6410-53

7507-01

7531-01

7531-10

7531-15

7535-05

7535-10

7535-55

6129-11

6129-21

6129-31

6129-97

6341-08

6341-11

6341-18

6341-25

6341-30

6341-36

6341-58

6341-61

6341-68

7540-01

8033-01

8560-02

9008-11

9009-01

9010-01

9014-01

9014-03

9014-03

9014-03

9014-06

9014-07

6110-52

6114-22

6114-32

6114-32

6114-63

6114-67

6117-21

6120-22

6120-25

6120-29

6120-35

6122-01

6129-01

6091-80

6091-86

6094-01

6094-10

6094-20

6094-51

6099-02

6099-03

6103-21

6104-21

6108-01

6108-51

6110-02

6110-42

6041-98

6042-01

6042-03

6045-10

6045-15

6045-20

6046-06

6046-12

6046-18

6046-56

6046-62

6046-68

6046-98

6048-01

6091-08

6091-11

6091-18

6091-25

6091-30

6091-36

6091-58

6091-61

6091-68

6091-75 to P/N.

Page P/N.

to P/N.

Page P/N.

9014-08

9014-09

9014-11

9014-11

9014-13

9014-13

9014-15

9014-20

9014-23

9014-31

9014-31

9014-50

9014-98

9017-20

9017-99

9019-01

9025-12

9027-10

9027-51

9027-61

9028-01

9028-01

9030-01

9030-01

9030-05

9030-05

9030-07

9030-08

9030-11

9030-21

9030-31

9030-41

9030-51

9030-71

9031-01

9031-01

9031-08

44

9030-06 110

9030-08 107

44

9030-12 108

-

108

108

108

9030-54 107

44

-

-

-

65

66

44

9031-11

9032-01

9032-01

9032-01

9621-01

9621-10

9622-01

9031-13

-

-

-

-

-

-

9622-10

9623-01

9623-03

9624-01

9624-02

9625-01

9631-01

9631-10

9631-14

9641-01

9641-10

9642-01

9642-10

9643-01

9643-10

9644-01

9644-11

9645-01

9645-11

9646-01

9646-11

9649-00

9649-20

9649-30

9650-03

9652-01

9671-01

-

-

-

9624-03

-

9631-02

9631-13

9631-15

9641-02

9641-11

9642-02

9642-11

-

-

9644-02

9644-13

9645-02

9645-12

9646-06

9446-16

-

-

-

-

-

9671-08

9746-01

9746-11

9746-06

9746-16

42

42

10163-12 10163-56 86

43

56

56

56

56

89

42

42

42

43

43

43

43

42

42

42

42

42

42

42

42

97

97

97

97

57

43

44

65

66

67

43

43

43

109

-

9014-12

109

98

9014-12 109

-

-

-

44

108

44

-

110

110

9014-32 98

9014-32 109

-

9014-99

-

98

98

109

109

9019-03 109

110

9027-11

9027-55

9027-63

9028-02

45

45

45

45

9028-02

9030-03

97

44

9030-03 107

10164-11 10164-68 86

10165-13 10165-78 86

10166-21 10166-96 86

10167-11 10167-99 86

10168-23 10168-59 86

10183-12 10183-56 87

10185-13 10185-76 87

10186-21 10186-98 87

10187-02 10187-36 87

10630-90 65

10630-95 65

10630-98 10630-99 65

10631-12 10631-22 64

10632-12 10632-22 64

10641-12 10641-22 64

10642-12 10642-22 64

6129-13

6129-24

6129-34

76

76

76

76

6341-09 102

6341-12 102

6341-19 102

6341-26 102

6341-31 102

6341-37 102

6341-59 102

6341-62 102

6341-69 102

6341-76 102

6341-81 102

6341-87 102

72

6410-07

6410-47

6410-57

75

75

75

7507-19

7531-05

-

-

7535-08

-

-

59

59

59

59

59

59

59

7540-04

8033-06

-

59

90

91

9008-13 109

110

109

9014-02 129

66

67

9014-05 107

-

109

107

6091-81 103

6091-87 103

6094-06

6094-15

71

71

6094-25

6094-56

-

71

71

74

-

6103-23

6104-24

6108-12

6108-62

6110-07

6110-47

74

74

74

73

73

74

74

6110-57

-

-

-

-

-

6117-24 105

76

-

76

76

-

6122-02

6129-04

76

77

76

74

103

103

104

104

104

-

-

-

-

-

-

-

-

-

-

-

-

6046-99

-

76

76

65

6091-09 103

6091-12 103

6091-19 103

6091-26 103

6091-31 103

6091-37 103

6091-59 103

6091-62 103

6091-69 103

6091-76 103

77

77

76

76

76

76

76

76

78

78

77 to P/N.

Page

10700-90

10700-95

10701-03

10701-05

10701-07

10701-08

10701-10

-

-

-

-

-

-

-

10701-13 10701-14 66

10701-16 10701-19 66

10701-65 10701-68 66

10701-80 10701-91 66

10702-10 10702-11 67

10702-31 10702-32 67

10702-34 67

65

65

66

66

66

66

66

10702-54 10702-55 67

10702-80 10702-91 67

10704-10 10704-11 67

10704-31 10704-32 67

10704-34 67

10704-54 10704-55 67

10704-80 10704-91 67

10705-01 10705-17 65

10706-01 10706-03 63

10706-31 10706-33 63

10706-41 10706-43 63

10706-54 10706-56 63

10706-64 10706-66 63

10706-74 10706-76 63

10707-51 10707-53 63

10707-81 10707-83 63

10707-91 10707-93 63

10712-01 78

10712-51

10741-03

-

-

78

66

10741-05

10741-07

10741-08

-

-

-

66

66

66

10741-10 66

10741-13 10741-14 66

10741-16 10741-19 66

10741-65 10741-68 66

10741-80 10741-91 66

10742-10 10742-11 67

10742-31 10742-32 67

10742-34 67

10742-54 10742-55 67

10742-80 10742-91 67

10744-10 10744-11 67

10744-31 10744-32 67

10744-34 67

10744-54 10744-55 67

10744-80 10744-91 67

10745-01 10745-17 65

10746-01 78

10747-01

10748-01

-

-

78

78

10755-01 10755-02 78

10756-01 10756-06 78

10757-01 10757-03 78

10800-06 134

10800-09

10801-03

10801-06

10801-10

10801-14

10801-20

10801-30

-

-

-

-

-

-

-

134

134

134

134

134

134

134

10801-40

10801-60

10802-03

10802-06

10802-10

10802-14

10802-20

10803-04

10803-06

10803-07

10803-10

10803-11

10803-14

-

-

-

-

-

-

-

-

-

-

-

-

-

141

141

142

141

142

141

134

134

137

137

137

137

137

10803-15

10803-19

10803-20

10803-29

10803-30

10803-39

10803-40

10803-59

10803-60

10804-03

-

-

-

-

-

-

-

-

-

-

142

141

142

141

142

141

142

141

142

136

P/N.

to P/N.

Page P/N.

10804-06

10804-10 -

136

136

10805-03 10805-07 137

10805-10 10805-11 137

10805-14 10805-15 137

10805-20 10805-21 137

10805-30 10805-31 137

10805-40 10805-41 137

10805-60 10805-61 137

10806-02 10806-07 138

10806-09 10806-11 138

10806-13 10806-15 138

10806-19 10806-21 138

10806-29 10806-31 138

10806-59 10806-61 138

10811-03 134

10811-06 134

10811-10

10811-14

10811-20

-

-

-

134

134

134

10811-30

10811-40

10811-60

10812-06

10812-10

10812-14

10812-20

-

-

-

-

-

-

-

134

134

134

137

137

137

137

10813-04 10813-07 141

10813-10 10813-16 141

10813-19 10813-21 141

10813-29 10813-31 141

10813-39 10813-41 141

10813-59 10813-61 141

10814-03 136

10814-06

10814-10

10815-06

10815-10

10815-14

10815-20

-

-

-

-

-

-

136

136

137

137

137

137

10815-30

10815-40 -

137

137

10815-60 137

10816-05 10816-07 138

10816-09 10816-11 138

10816-13 10816-15 138

10816-19 10816-21 138

10816-29 10816-31 138

10816-39 10816-41 138

10816-59 10816-61 138

10821-01 10821-06 135

10821-09 10821-10 135

10821-19 10821-20 135

10823-03 10823-12 143

10823-19 10823-22 143

10826-02 10826-03 139

10826-05 10826-06 139

10826-09 10826-10 139

10826-13 10826-14 139

10826-19 10826-20 139

10826-29 10826-30 139

10826-39 10826-40 139

10826-59 10826-60 139

10831-04 135

10831-06

10831-10

10831-14

-

-

-

135

135

135

10831-20

10831-30

10831-40

10831-60

10833-04

10833-06

10833-10 -

-

-

-

-

-

-

10833-14

10833-20

10833-30

-

-

-

142

142

142

10833-40

10833-60

-

-

142

142

10836-02 10836-04 140

135

135

135

135

142

142

142

10836-05 10836-06 140

10836-09 10836-10 140

10836-13 10836-14 140

10836-19 10836-20 140

10836-29 10836-30 140

10836-39 10836-40 140

10836-59 10836-60 140

10846-02 1086-03 139

10846-05 10846-06 139

10846-09 10846-10 139 to P/N.

Page

10846-13 10846-14 139

10846-19 10846-20 139

10846-29 10846-30 139

10846-39 10846-40 139

10846-59 10846-60 139

10901-03

10901-06

-

-

65

65

10901-07 65

20163-12 20163-56 86

20164-11 20164-68 86

20165-13 20165-78 86

20166-21 20166-96 86

20167-11 20167-99 86

20168-23 20168-59 86

20174-20 2017-23 50

20179-31 2179-38 29

20183-12 20183-56 87

20185-13 20185-76 87

20186-21 20186-99 87

20187-02 20187-36 87

20263-12 20263-56 86

20264-11 20264-68 86

20265-13 20265-78 86

20266-21 20266-96 86

20267-11 20267-99 86

20268-23 20268-59 86

20283-12 20283-56 87

20285-13 20285-76 87

20286-21 20286-99 87

20287-02 20287-36 87

21454-25 121

26106-25 26106-30 96

26107-02 26107-05 96

26108-05

26153-10

26155-20

26155-20 -

-

-

96

95

95

96

26156-01 26156-08 100

26156-11 26156-18 100

26156-42 100

26156-51 26156-52 100

26156-61 26156-62 100

26156-81 26156-82 100

26156-91 26156-92 100

26156-94 26156-98 101

26157-00 95

26158-01 26158-07 96

26159-01 26159-08 96

26160-01 26160-09 96

26165-00 96

26165-10

26170-00

-

-

96

96

26170-01 26170-02 96

26170-30

26174-50 -

96

96

26175-03 26175-18 96

26178-01 26178-37 95

26179-13

26179-20

-

-

97

97

26179-50 26179-52 97

26179-70

26179-75

26179-76

-

-

-

97

97

97

26179-92 26179-95 97

26180-05 97

26181-95

26181-99

-

-

97

97

26182-00

26183-10

26216-01

-

-

-

96

96

61

26216-01 117

26250-97 26250-98 61

26281-00 95

26450-01

26450-03

26450-51

26450-53 -

-

-

-

26450-95

26450-97

-

-

26501-10 26501-19

61

61

61

61

61

61

8

26501-30 26501-34

26501-40 26501-46

26504-31 26504-36

26504-41 26504-48

26504-51 26504-69

9

9

26680-21 26680-22 10

26680-41 26680-43 10

8

8

9

26680-61 26680-63 10

26681-21 26681-25 10

26681-41 26681-48 10

151

INDEX REFERENCES

P/N.

to P/N.

Page P/N.

26681-61 26681-67 10

27501-01 27501-07

27501-11 27501-16

27501-21 27501-25

8

8

8

27501-62 27501-68

27501-71 27501-76

27501-81 27501-85

27504-01 27504-07

27504-11 27504-16

27504-21 27504-25

28501-31 28501-48

9

9

8

8

8

8

9

28501-51 28501-57

28504-01 28504-18

28504-21 28504-27

28504-31 28504-57

28504-61 28504-88

9

9

30250-01 30250-06 129

30250-41 30250-46 129

8

9

9

30251-01 30251-06 129

30290-01 129

30290-03 129

30302-12 30302-18 104

30330-15 128

30330-25 128

30330-45 128

30330-65 30330-67 128

30330-75 30330-77 128

30330-86 30330-87 128

30330-95 30330-99 128

30633-01 30633-03 126

30633-12 126

30633-22

30633-41

30633-51

-

-

-

126

126

126

30635-01 30635-02 127

30635-13 30635-15 127

30635-21 30635-23 127

30655-01 30655-04 126

30655-13 30655-16 126

30655-21 30655-23 126

30656-01 30656-05 126

30656-13 30656-17 126

30656-21 126

30656-23 30656-24 126

30656-90 30656-99 126

30713-01 122

30746-01 304746-03 110

30828-01 30828-04 127

30848-01 30848-04 127

30848-11 30848-14 127

30856-51 127

30856-61 30856-63 127

30880-91 127

30881-01 30881-05 126

30881-13 30881-17 126

30881-21 30881-24 126

30881-90

30882-01

-

-

126

104

31022-01 31022-06 115

31023-07 31023-12 115

31026-01 117

31026-06 31026-08 117

31030-02 31030-06 114

31030-09 31030-13 114

31032-01 31032-07 114

31035-11 31035-13 114

31042-01 31042-02 115

31042-04 31042-05 115

31042-08 31042-10 115

31043-10 31043-20 116

31045-01 31045-06 116

31045-07 31045-12 116

31048-01 31048-05 114

31055-01 31055-02 117

31061-01 31061-02 119

31061-09 31061-12 119

31061-19 31061-22 119

31064-01 31064-25 119

31066-01 31066-07 119

31067-01 31067-05 120

31067-11 31067-15 120

31068-10 31068-18 120

31068-61 31068-69 120

31075-01 31075-12 119

31075-13 31075-24 120

31079-11 121

31080-02 119

31080-11 31080-12 119

31080-18 119

31080-20 31080-24 119 to P/N.

Page P/N.

31396-60

31397-10

31446-00

31447-00

31448-00

31449-00

31450-25

31452-10

31452-25

31455-25

31459-25

31601-10

31605-11

31605-12

31605-13

31605-60

31620-10

31621-10

31645-68

31656-00

31657-00

31658-00

31659-00

31659-01

31660-00

31661-67

31662-67

31080-31 31080-32 119

31100-01 31100-14 121

31101-01 31101-07 121

31109-01 31109-03 117

31117-01 31117-06 115

31118-01 31118-02 115

31123-04 118

31123-09 118

31132-01 31132-02 118

31132-51 31132-53 118

31170-01 31170-04 60

31180-01 31180-03 117

31200-74 104

31340-11 122

31341-10

31342-10

31343-10

-

-

-

122

122

122

31390-11

31391-11

31392-10

31393-10

31394-10

31395-10

31396-10

-

-

-

-

-

-

-

122

122

122

122

122

122

122

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

122

122

122

122

122

122

122

122

122

122

44

44

122

122

44

121

121

121

122

122

122

122

122

122

122

122

121

31663-67

31664-00

31665-00

31666-00

31667-00

31668-00

31669-00

31670-00

31671-00

31672-00

31672-00

31673-00

31678-00

-

-

-

-

-

-

-

-

-

-

-

-

-

31711-02 117

31711-03 31711-04 121

31711-05 117

31712-00

31713-00

31714-04

31714-08

-

-

-

-

123

123

123

123

31714-12

31715-00

31842-68

31843-68

31871-68

31872-68

-

-

-

-

-

-

123

123

122

122

122

122

122

122

122

44

122

122

121

122

122

122

122

122

122

31873-68

31874-68

31875-68

31876-68 -

-

-

122

122

122

122

31978-01 31978-03 122

31978-11 31978-13 122

31978-21 31978-23 122

31979-01

31981-02

-

-

121

60

31981-04 31981-05 60

31981-07

31981-09

31981-10

60

60

60 to P/N.

Page

32066-26

32066-27

32066-29

32066-41

32066-43

32066-44

32066-46

32066-47

32066-49

32066-61

32066-63

32066-64

32066-66

32066-67

32066-69

32066-81

32066-82

32066-83

32066-91

32066-93

32066-94

32066-96

32066-97

32066-99

32067-05

32067-07

32067-11

32067-13

32067-14

32067-16

32067-21

32067-23

32067-24

32067-26

32067-27

32067-29

32065-46

32065-47

32065-49

32065-61

32065-63

32065-64

32065-66

32065-67

32065-69

32065-81

32065-82

32065-83

32065-91

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32065-94

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32066-05

32066-07

32066-11

32066-13

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32066-16

32066-21

32066-23

32066-24

32020-01 44

32032-01 32032-02 131

32032-11 32032-13 130

32045-03 130

32045-12 130

32045-20 32045-23 130

32045-51 130

32045-53

32045-54

32045-55

32045-61

32045-62

32065-05

32065-07 -

-

-

-

-

-

-

130

130

130

130

130

131

131

32065-11

32065-13

32065-14

32065-16

32065-21

32065-23

32065-24

32065-26

32065-27

32065-29

32065-41

32065-43

32065-44

-

-

-

-

-

-

-

-

-

-

-

-

-

131

131

131

131

131

131

131

131

131

131

131

131

131

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

131

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131

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131

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131

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P/N.

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32067-41

32067-43

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32067-61

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32067-67

32067-69

32067-81

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32067-91

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32067-99

34848-99

34896-48

34896-99

39696-48

39696-96

51931-10

51934-10

51935-10

51937-10

51938-10

51939-10

51954-10

51958-10

52073-01

52074-01

52078-01

52079-01

52080-01

52081-01

-

-

-

-

-

-

-

-

-

-

-

-

-

52486-10

52487-10

52488-10

52489-10 -

-

-

132

132

132

132

52732-01 52732-03 56

53691-01 110

53710-01 110

53804-01

53824-01

54229-01

55140-10

55140-99

55141-10

55141-99 -

-

-

-

-

-

-

65

65

110

10

10

10

10

56

56

56

56

56

56

56

56

56

56

56

56

56

-

-

-

-

-

-

-

-

-

-

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-

-

-

-

-

-

-

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131

127

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127

56

131

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131

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131

131

131

131

131

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131

131

131

131

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131

131

55142-10

55142-99

55143-10

55143-99

55144-04

55145-04

55146-04

55147-04

55148-04

55340-10

55341-10

55342-10

55343-10

-

-

-

-

-

-

-

-

-

-

-

-

-

60155-01 60155-02 79

60255-01 60255-06 79

60301-00 60303-00 63

60307-00 60308-00 63

60355-01 60355-03 79

60355-05 60355-06 79

60355-09 79

60355-13 79

60455-02 60455-05 79

60455-08 60455-10 79

60455-13 60455-15 79

60512-08 80

60512-19 80

10

10

10

132

132

132

132

10

10

10

10

10

10

60513-28

60513-39 -

80

80

60540-97 60540-99 80

60541-98 60541-99 80

60543-99 80

60555-02 60555-05 79

60555-07 60555-10 79

60555-13 79

60555-15 60555-19 79

60655-03 60655-05 79 to P/N.

Page

WARNING:

The technical recommendations contained in this catalog are only indicative :

Prior to any use of our materials, the buyer has to perform, or commission, a through study whose aim is to check whether or not the selected material is adapted, or can be adapted, to the use and installations to which the user intends to assign our material.

Any order implies acceptance of our general terms and conditions of sale.

Because our equipment is steadily improving, the dimensions and technical data are subject to changes without notice.

60655-07 60655-08 79

60655-10 79

60655-12 60655-13 79

60655-15 60655-20 79

60655-22 79

60755-05 60755-08 79

60755-11 79

60755-14 79

60755-16 60755-19 79

60755-21 79

60855-05 60855-08 79

60855-11 60855-12 79

60855-14 79

60855-16 60855-21 79

60855-23 60855-24 79

60955-08

60955-11

-

-

79

79

60955-14

60955-19

60955-21

-

-

-

79

79

79

60955-23 60955-25 79

80705-40 146

80705-60 146

80740-00

80745-00

80799-00

80812-08

-

-

-

-

146

146

146

146

80812-12

80812-17

80812-21

80814-08

80834-12

80834-17

-

-

-

-

-

-

80834-21

80834-25

99002-16

99002-25 -

-

-

146

146

146

146

99002-66

99002-75

-

-

146

146

99003-03 99003-05 146

146

146

146

146

146

146

99003-08

99003-12

99003-16

99003-22

99003-30

4500226-01

4500227-01

4500228-01

4500229-01

60542-99

DP10000

DP1200

DP3500

DP5000

STL200

STL250

VDM 10000

VDM 3500

VDM 750

VDM1200

VDM5000

Τ

10000

Τ

1200

Τ

20000

Τ

3500

Τ

5000

Τ

750

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

63

63

80

147

147

147

146

146

146

146

146

63

63

148

149

148

149

149

149

148

147

147

147

148

148

148

148

152

VULCANIC SAS

ZI la Saunière

F-89600 Saint Florentin

France

Tel. : +33 1 49 44 49 20

LOREME SAS

ELECTRICAL HEATING AND COOLING

SOLUTIONS

FOR THE INDUSTRY

VULCANIC SAS

ZI des Chanoux

48, rue Louis Ampère

F-93330 Neuilly sur Marne

France

Tel. : +33 1 49 44 49 20

12, rue des Potiers d'Etain

Actipôle Borny

F-57071 Metz

France

Tel. : +33 3 87 76 32 51

VULCANIC UK Ltd

South Green Park Entreprise

Centre, Mattishall

NR20 3JY, Dereham Norfolk

United Kingdom

Tel . : +44 1603 340015

VULCANIC SA

Heilig Hartstraat, 14

B-2600 Berchem

Belgium

Tel . : +32 3 286 70 30

RS ISOLSEC SAS

45, avenue des acacias

F-45120 Cepoy

France

Tel. : +33 2 38 85 62 62

VULCANIC TERMOELÉCTRICA SLU

Ctra. a Viérnoles, 32

E-39300 Torrelavega

Spain

Tel. : +34 942 80 35 35

VULCANIC GmbH

Donaustraße 21

D-63542 Hanau

Germany

Tel. : +49 6181 9503 0

VULCANIC Russia

105005 Moscow radio street house 24 building 1

Russia

Tel. : + 7 (903) 967-95-68

RS ISOLSEC SLU

Ave Riu Mogent, 5

E-08170 Montornes del valles

Spain

Tel. : +34 93 568 73 10

VULCANIC TRIATHERM GmbH

Flurstraße 9

D-96515 Sonneberg

Germany

Tel. : +49 3675 4083-0

www.vulcanic.com

STANDARD PRODUCTS

ELECTRICAL HEATING AND COOLING

SOLUTIONS

FOR THE INDUSTRY

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Key Features

  • Suitable for heating liquids and gas
  • Heating elements in direct contact with fluid
  • Optimized heat transfer with various element layouts
  • Available with control thermostats and safety probes
  • Wide range of materials for different fluid applications
  • Various mounting interfaces and configurations
  • Different power ratings for varying heating needs

Related manuals

Frequently Answers and Questions

What types of fluids can Immersion Heaters be used for?
Immersion Heaters are suitable for heating liquids like water, oil, and various chemicals, as well as gases.
How do Immersion Heaters transfer heat?
They transfer heat through heating elements (pins, monotubes, or ceramic cores) that are in direct contact with the fluid to be heated.
What are some typical applications of Immersion Heaters?
Immersion Heaters are widely used in industrial processes for heating tanks, vats, and other containers containing liquids or gases. They are also used in heating systems, water heaters, and other applications.
What factors should I consider when selecting an Immersion Heater?
Key factors include the type of fluid, volume to be heated, starting temperature, target temperature, heating time, pressure, available space, mounting interface, control requirements, safety features, and the suitability of materials.
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