KS vario - West Control Solutions

KS vario - West Control Solutions
KS vario
PMA
Modular controller system
Highly modular system with 4 to 30 loops:
bus coupler, controller unit, any I/O modules
Required components are simply plugged together:
the interconnections are made automatically
Open for all interfaces: Ethernet IP, Ethernet Mod/TCP,
Profibus DP, CANopen, DeviceNet, Modbus
Digital and analog I/O modules in different
modularities:
2, 4, 6, 8 or 16 channels
Separate RS232-interface for
BlueControl Engineering Tool
Latest control technology with complete functional
range for the most varied applications
Q
Q
Q
Q
Construction of de-central
controller systems with any external
I/Os at a max. distance of 400 m via
remote bus
Scanning rate adjustable per
channel: from 100 ms
Free wiring of all inputs & outputs
Additional usage as I/O-system:
up to 34/60 analog I/Os and 320
digital I/Os
Q
2 automatic self-tuning procedures
Q
Controlled start-up
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Automatic start-up and boost
functions
Comfortable access via any fieldbus
Modular, up to 30 channels
terminal module with free
configurable process data cache
As standard, the KS vario is fitted with
the necessary I/O for up to 8 control loops.
Simply by plugging additional I/O modules
APPLICATIONS
into the system, a finely graduated
expansion up to 30 control loops is
¾ Plastics processing
possible.
¾ Melt pressure control
This means that no more I/O modules
have to be installed than actually needed.
¾ Hot runners
The maximum configuration allows up to
¾ Mold heating
60 analog outputs, up to 34 analog inputs
¾ Textile machines
and up to 320 digital inputs or outputs to
be processed.
¾ Packaging machines
Q
¾ Semiconductor production
¾ Industrial Furnaces
Switch-over to output 'hold' on
sensor break
¾ Driers
Heating current monitor and alarm
for input & control loops
¾ Heat treatment
Automatic heating current limit
setting via trigger signal
¾ Medical technology
Compensation of mains voltage
variations during heating current
measurement – separate for each
phase
¾ Climatic chambers
¾ Burner & boiler control
¾ Sterilizers
DESCRIPTION
The KS vario is the central component of
the modular vario multi-controller system,
Transmitter functionality
and is suitable for precise cost-effective
control tasks in all industrial areas.
Direct connection of pressure
For this, it is possible to choose between
sensors
simple on/off control, DPID control, motoOn-line calibration
rized stepping or master/slave control for
E-tool with system configurator and each channel. Due to the modular system
concept, any combination of input & output
operation/visualization of the
signals can be implemented.
system
By means of the integrated monitoring
Software update in Flash EPROM via functions for heating current and input/
the Engineering Tool
control loops, every fault in the entire
control loop can be diagnosed.
PMA Prozess- und Maschinen Automation GmbH
Every system is connected to an arbitrary
field bus coupler, which also provides the
supply voltage for the entire system.
Thus only one field bus coupler, one
KS vario controller, and possibly some
additional I/O modules are required per
multi-controller system.
Automatic inter-connections reduce
installation time
The necessary modules of a vario system
are simply plugged together without the
need for tools. All peripheral and data
signals, as well as the supply voltages are
connected automatically. The external
24 VDC system supply must only be connected to the bus coupler at one point.
Thanks to the plug-in spring clamp
connectors for the I/O wiring, quick and
simple module replacement is ensured.
Identifying labels provide convenient I/O
marking.
Engineering Tool "BlueControl"
Configuration of the KS vario is done by
means of the powerful and easy-to-use
Engineering Tool "BlueControl", which is
connected via a separate RS 232 interface
on the KS vario. Furthermore,
BlueControl also allows convenient operation and monitoring of the control system,
plus simulation functions for control mode
and control loop.
Fast software update via BlueFlasher
Via the local RS 232 interface of the
KS vario, loading a software update into
the controller's Flash EPROM is a simple
matter.
Simple system configuration via
BlueControl
Apart from a field bus coupler and a
KS vario controller, there is choice of
some 20 different I/O modules for making
up a KS vario multi-controller system.
Hereby, the number of required control
loops (max. 30) is just as freely selectable
as the signal types for inputs/outputs.
Of course, the system's configuration can
also be done via the field bus.
The following I/O modularities are
available:
Digital I/O: 2, 4, 8 and 16 channels
Analog I/O: 2, 4, and 8 channels
The KS vario automatically tests whether
the system configuration assigned via
BlueControl or field bus confirms with the
modules actually connected.
See below for a list of available modules.
Construction of de-central controller
systems
Any number of external input and outputs
can be connected via a remote bus using
bus branch modules. Any branching by
means of several remote bus lines is
possible. Max. overall length per remote
bus: 400 m.
Application:
Remote temperature measurement near the
heatings. Outputs and controller system
installed in the control cabinet.
Flexible scanning rates from 100 ms
The KS vario system offers free scaling
of the control loops with a fixed time scale.
This allows high flexibility when adapting
to the connected control loops. For example, the combination of fast mold heating
with slow barrel heating presents no problems. The minimum adjustable scan rate
is 100 ms. Thus 6 control loops can be
measured and computed within 200 ms.
Furthermore, BlueControl provides a very
convenient means for adjusting the scan
rate of every channel individually.
Input circuit monitoring and output
'hold' on sensor break
In case of a fault in a measurement circuit,
the built-in monitoring function ensures
increased operational safety for the plant.
The inputs are monitored for break, short
circuit, and wrong polarity of sensor and
leads.
If the monitor is triggered, the controller's
output action can be defined as follows:
•
Predefined output value
•
Outputs disabled
•
'Hold' of mean output value
In order to continue with production in
case of a sensor break, it is necessary to
maintain the temperature at the last mean
value of the output signal.
The KS vario signals a sensor break via
the field bus or an alarm output, so that
the sensor can be replaced. As soon as
the KS vario detects a valid input value
after replacement, controller operation is
continued automatically.
Control loop monitoring (loop alarm)
The control loop monitoring function
checks the functionality of the entire control loop. It detects if there is no change of
the process value after a corresponding
change of the output signal
Measurement value correction
The correcting function is used to change
or scale the measurement value.
Especially convenient is the option for
implementing the changes online via a
screen display of the "BlueControl"
Engineering Tool.
Alarm and safety functions, alarm
outputs
The KS vario offers comprehensive
alarm processing functions. Arbitrary
alarm signals can be assigned to max. 6
digital outputs.
If several alarm signals are assigned to
one output, the internal connections are
made automatically.
The following alarm signals are available
per channel:
•
Relative measured value alarm for
monitoring the control deviation
(process value – setpoint)
•
Absolute measured value alarm for
monitoring limit values, independent of
setpoint value.
•
Relative measured value alarm with
alarm suppression, i.e. the alarm is not
triggered during start-up or setpoint
changes.
•
Loop alarm (control loop monitoring)
•
Sensor fault alarm
•
Heating current alarm
Heating current monitoring and alarm
One current transformer per max. 8
heating zones can be connected to the
vario system. Rectification of the
transformer signal is done by the
KS vario controller or by the vario I/O
modules with heating current input.
Apart from measuring all the heating
currents, every value is monitored for a
minimum limit and for short circuit of the
solid-state relay. If a limit is exceeded, this
information is used to trigger a digital output or it is transferred to the field bus with
an indication of the respective channel
number.
Automatic heating current limit setting
via trigger signal
Alternatively to the individual setting of each
heating current limit value, the limit values
of all monitored zones can be set
automatically by means of a “heating
current trigger signal” (also directly via the
BlueControl tool operating page). In this
case, the heating current limit values are
formed from the actual measured values
minus a heating current tolerance: HC.tol.
This parameter indicates the max.
permissible deviation from the “normal“
heating current process value in per cent
(0...50).
Variations of the mains voltage are
compensated during heating current
measurement
To prevent variations in the mains voltage
from affecting the computation of the heating current monitor, the KS vario system
is able to measure mains voltage (1 phase
or all 3 phases separately).
The measured mains supply values are
compensated according to the adjustable
reference value in the controller.
Controller & positioner operation
The KS vario is configurable as a
signaller, two or three-point controller,
three-point controller with evaporative
water cooling, master/slave operation, or
for three-point stepping control.
Similarly, it can be configured for continuous or split-range control. Furthermore,
bumpless auto/manual switchover is
provided. During manual operation, the
positioning output can be set to any value
or relative duty cycle.
Melt pressure measurement for
extrusion plants
The KS vario system has inputs for the
direct connection of melt pressure
sensors.
Second setpoint and ramp function
Via any of the digital inputs or the field
bus, a second setpoint can be activated
(e.g. for setpoint lowering).
By means of the setpoint gradient (ramp)
function, which starts automatically during
system start-up and after every change of
the setpoint value, the function ramps up
or down to the new setpoint value.
Ramped heat-up
This 'automatic' temperature ramping
function prevents thermal stresses within a
group of heating zones. The KS vario
automatically detects the zone with the
slowest heating gradient, and controls the
gradient of all the other zones accordingly,
until the set points are reached.
This happens independently of actual process values, i.e. zones that might already
be warm are not heated until the other
zones have reached the same value, after
which they are heated together up to their
respective setpoints.
Start-up circuit
High-performance heating elements with
magnesium oxide insulation must be
heated slowly, to remove any humidity and
to prevent destruction.
With activated start-up circuit, the
controller uses the adjusted start-up
temperature (e.g. 40%) until reaching the
start-up setpoint (e.g. 95°C).
For protection of the heating elements, the
duty cycle is reduced to ¼ during start-up.
The start-up setpoint (e.g. 95°C) is
maintained during the selected start-up
holding time. Subsequently, the controller
uses the main setpoint W.
Boost function
The boost function briefly switches all the
control loops to a higher setpoint, e.g. to
remove scale from the nozzles during
mold heat-up.
Self-tuning
This function is fitted as standard for
automatic determination of the best control
parameters. Self-tuning is started on
demand via the field bus or the
Engineering Tool, and uses the delay time
Tu and the max. rate of change Vmax of
the temperature control loop to calculate
the optimum settings for fast line-out
without overshoot.
With three-point controller configuration,
the "cooling" parameters are determined
separately. Self-tuning also works with an
activated start-up function. For
applications with adjacent heating zones
and strong thermal coupling, synchronous
self-tuning can be started for the loops
involved (max. 30). Synchronous selftuning can be activated or disabled
individually for every control loop. Up to 4
different groups can be synchronized with
this procedure.
Self-tuning at setpoint
This newly developed feature determines
the optimum control parameters also at
setpoint, either on request or automatically
(following a detected tendency to hunt).
The procedure works without oscillation,
and with only a minimum variation of the
controlled variable.
Control functions via digital inputs
Up to 8 digital inputs can be assigned for
the following remote control functions for
any of the control channels:
•
Switch-over to a different set of
parameters
•
Disabling of all controllers
•
Switch-over to 2nd setpoint
•
Boost function for hot runners
•
Auto/manual switch-over
•
Data read-out via field bus
Signal assignment to digital outputs
Max. 60 digital outputs can be assigned to
the following signals:
•
Heating or cooling signal
•
Any common alarm
•
Remote control via field bus
Signal assignment to analog outputs
Max. 60 analog outputs can be assigned
to the following signals:
•
Control signal (heating and cooling)
•
Control signal (only heating)
•
Control signal (only cooling)
•
Process value (transmitter function)
•
Setpoint
•
Remote control via field bus
Forcing
All unused digital and analog outputs can
be 'forced' via the field bus. Similarly, all
inputs can be read via the field bus.
Watchdog
The KS vario is fitted with a hardware
watchdog, that is triggered internally every
0,26 seconds.
TECHNICAL DATA KS
vario
For data of the other system modules, please
refer to the relevant data sheets. A survey of
the modules is given below.
VERSIONS OF KS vario
4 different versions of controllers:
KS VARIO T4/UTH
•
4 Thermocouple inputs
•
1 heating current input
•
8 digital outputs
•
max. 4 control loops
KS VARIO T8/UTH:
•
8 Thermocouple inputs
•
1 heating current input
•
8 digital outputs
•
max. 30 control loops
KS VARIO T4/RTD
•
4 Resistance inputs
•
1 heating current input
•
6 digital outputs
•
max. 4 control loops
KS VARIO T6/RTD
•
6 Resistance inputs
•
1 heating current input
•
6 digital outputs
•
max. 30 control loops
INPUTS
Version KS vario Tx/UTH
Thermocouples
Types L, J, K, N, S, and R to DIN IEC584
Type
Meas. range
Error
B
400...1820 °C
≤3K
C
0...2315 °C
≤3K
D
0...2315 °C
≤3K
E
-100...1000 °C ≤ 3 K
J
-100...1200 °C ≤ 2 K
K
-100...1350 °C ≤ 2 K
L
-100... 900 °C
≤2K
N
-100...1300 °C ≤ 2 K
R
0...1760 °C
≤3K
S
0...1760 °C
≤3K
T
-200...400 °C
≤2K
Display:
in °C or °F
Resolution of A/D converter: >14 bits
Input resistance:
≥1 MΩ
TC break monitor:
with configurable output action
Monitoring current:
≤ 1 µA
Polarity monitoring:
responds when input signal is 30 K below
span start.
Temperature compensation: built in
Sensor or compensating lead must be
taken up to the controller terminals.
Additional error: ≤ 1 K/10 K change of
terminal temperature
Permissible voltages between inputs:
1 VDC and 2 VAC
Short circuit of the solid-state relay
Threshold value of the short-circuit
monitor: 1,5 % of selected span
(e.g. 0,45 A with a span of 30,0 A)
•
Three-point DPID/DPID controller
•
Three-point DPID/DPID controller with
output algorithm for evaporative water
cooling (extruders)
Compensation of mains voltage
variations during heating current
measurement
Separate for every phase
•
Split-range controller
•
Continuous controller
•
Positioner function with manual
operation of three-point controller
•
Three-point stepping controller
•
Master/slave controller
•
Control parameters
•
Self-tuning function or adjustable
parameters
•
Start-up function
•
Automatic ramping / controlled heat-up
•
Boost function
Permissible voltage between inputs and
ground: 5 VAC
The mains voltage is measured via a
converter module (accessory) and must
be connected to an analog input module
Direct voltage
Range:
0...70 mV linear (e.g. VARIO AI 2/SF)
Input resistance:
≥1 MΩ
Error:
≤0,1 %
Input span scalable via measurement
CONFIGURATION INTERFACE OR
correction.
PANEL INTERFACE
Version KS vario Tx/RTD
Connection for PC / BlueControl Tool
or panel for local operation: KSvarioBT
Type: V.24 / RS 232
address and baudrate adjustable
Max. cable length: 3 m
Resistance thermometer
Pt 100 to DIN IEC 751
Range:
-200,0...850,0 °C
With linearization (temperature-linear)
Local bus for vario I/O modules
Display error:
≤1 K ± 1 digit
via data routing
Resolution of A/D converter: >14 bits
Local bus for KS vario bus coupler
Connection in three-wire technique without via data routing
lead adjustment.
With two-wire connection, a calibrating
resistor equal to the lead resistance must
OUTPUTS
be fitted.
Lead resistance:
≤30 Ω
Logic outputs
Sensor current:
≤0,3 mA
Depending on version (RTD or UTH), 6 or
Input circuit monitoring for break in sensor 8 outputs are available for connecting
or lead, or short circuit.
solid-state relays or as alarm outputs.
Configurable output action.
Outputs are short-circuit proof, and switch
24 VDC (grounded load).
Nominal range of switched output voltage:
18...30 VDC to DIN 19 240.
Resistive input, linear
Range: 0...450 Ω, without linearization
Connection in three-wire technique without
lead adjustment.
Nominal output current:
70 mA
With two-wire connection, a calibrating
resistor must be fitted.
Voltage drop across output at full load:
Sensor current:
≤0,3 mA
0,6 V typical, 1 V max.
Input circuit monitoring for break in sensor
or lead.
Scanning rate
scalable from 100 ms
Rate per 4 channels:
>100 ms
Heating current input, heating current
monitor
Current summing principle (1 current
transformer for max. 8 heaters).
Connection of conventional current
transformers.
Input span:
0...50 mA AC
Input resistance:
approx. 170 Ω
e.g. for PMA standard current transformer
0...50A / 0...50 mA AC
POWER SUPPLY
Analog supply:
Logic supply:
via potential routing
Segment supply:
via potential routing
24 V ≤ 30 mA
7,5 V ≤150 mA
ALARM FUNCTIONS
Output: logic signal or via interface
The following alarms are configurable for
every control loop:
•
relative or absolute measured value
alarm
•
relative measured value alarm with
alarm suppression
•
Sensor break alarm
•
Heating current alarm
•
Control loop alarm
STATUS DISPLAYS
Display LEDs for:
•
Bus diagnostics
•
Run
•
Self-tuning
•
Alarm
•
Error message
PROGRAM MEMORY
Flash EPROM
Firmware update via BlueControl Tool
ENVIRONMENTAL CONDITIONS
24 V DC ≤500mA
Protection class III (protective low
voltage).
CONTROL CHARACTERISTICS
Configurable as:
•
Signaller with 1 or 2 outputs
•
Two-point DPID controller
Permissible Temperatures
Ambient temperature
(operation):
0...55 °C
Ambient temperature
(storage/transport):
-25...85 °C
Humidity
Humidity (operation):
75 % on average; 85 % occasionally;
no condensation
Humidity (storage/transport) 75%, on
average; 85%, occasionally.
no condensation
GENERAL
INFLUENCING FACTORS
Power supply effect
None. In case of mains failure, the
configuration data are stored in a nonvolatile EEPROM.
Housing
Dimensions (W x L x H):
48,8 x 71,5 x 120 mm
Drawing: KS
Housing material
Basic material: Crastin PA6.6, selfextinguishing (V0)
Accessories supplied
Connector strips
Label for inscriptions
Mounting instructions
Shock test
according to IEC 60068-2-27; EN 60068-227
25g load for 11 ms, half sinusoidal wave,
three shocks in each space direction and
orientation
SUPPLEMENTARY EQUIPMENT
ELECTROMAGNETIC COMPATIBILITY
Noise Immunity Test according to EN
50082-2
Electrostatic discharge (ESD) according
EN 61000-4-2 / IEC 61000-4-2
1 Outputs
- Criterion B
2 Inputs
- 6 kV contact discharge
3 Diagnostic- and status-display
- 8 kV air discharge
4 RS232-interface
Electromagnetic fields according
EN 61000-4-3, IEC 61000-4-3
Protection mode
- Criterion B
Influencing factor max. 1% of the range in IP 20
the frequency-range of 400-1000MHz
Protection class
(only RTD-versions)
Class 3 to IEC 60 536 (VDE 0106)
- Field strength: 10 V/m
Surge voltage according EN 61000-4-5/
IEC 61000-4-5
- Criterion B
- AC supply lines: 2.0 kV/4.0 kV
(symmetrical/asymmetrical)
- DC supply lines: 0.5 kV/0.5 kV
(symmetrical/asymmetrical)
- Signal lines: 1.0 kV/2.0 kV
(symmetrical/asymmetrical)
Conducted interference according EN
61000-4-6, IEC 61000-4-6
- Criterion A
- Test voltage 10 V
Noise Emission Test According to EN
50081-2
Noise emission of housing:
EN 55011 Class A
Weight
Approx. 122 g (without connector strips)
vario T8/UTH
Vibration test
sinusoidal vibrations according to
IEC 60068-2-6; EN 60068-2-6
5g load, 2 hours for each space direction
Fast transients (burst) according EN
61000-4-4 / IEC 61000-4-4
- Criterion B
- Remote bus: 2 kV
- Voltage supply 2 kV
- I/O cables: 2 kV
- Criterion A
- All interfaces: 1 kV
Mounting method
Clip-on rail mounting ('top-hat' rails to DIN
EN 50 022)
CE marking
Fulfils the European Directives for
electromagnetic compatibility and low
voltage.
Certificates
UL listing, CSA certification
Electrical connections
Screwless spring-clamp connector strips
BlueControl (Engineering Tool)
PC-based program for configuration,
parameter setting, and operation
(commissioning) of the KS vario system.
All settings are stored, and can be printed
on request.
Moreover, a powerful data acquisition
module with trend graphics is available.
Simulation
The built-in simulation serves to test the
controller settings, but can also be used for
general training and observing the interaction between controller and process.
Online measurement value correction
Calibration of the entire input circuit is
possible with just a few mouse clicks.
System configurator
Choice of KS vario bus coupler and I/O
modules.
Software requirements
Windows 9X/NT/2000/XP
Hardware requirements
An RS 232 cable (Sub-D connector) is
required for connecting to the KS vario
system (Accessories).
Updates and demonstration software from:
www.pma-online.de
Functionality BlueControl-Engineering-Tool
Mini
Standard
Expert
Setting of parameters and configurations
yes
yes
yes
Controller & control loop simulation
yes
yes
yes
Download: transfer of an Engineering to the controller
yes
yes
yes
Online mode / Visualization
only SIM
yes
yes
Upload: read-out of an Engineering from the controller
only SIM
yes
yes
File, save Engineering
no
yes
yes
Print function
no
yes
yes
Online documentation / Help
yes
yes
yes
Implementation of measured value correction
no
yes
yes
yes
Data acquisition and trend recording
only SIM
yes
System configurator
yes
yes
yes
Enhanced simulation functionality (laplace...)
no
no
yes
MODUL OVERVIEW: Modular Closed Loop Control System KS vario
Notation
Order-no.
Function
KS VARIO BK DP/V1
KSVC-101-00111
KS VARIO BK CAN
KS VARIO BK ETH
KSVC-101-00121
KSVC-101-00131
KS VARIO BK IP
KS VARIO BK DN
KS VARIO BK MOD
KS VARIO BK PN
KSVC-101-00161
KSVC-101-00141
KSVC-101-00151
KSVC-101-00171
Vario Profibus bus terminal module, Standard-Profibus-DP and extension DP/V1, 24 V DC,
spring-clamp connection, labeling field
Vario CANopen bus terminal module, 24 V DC, spring-clamp connection, labeling field
Vario ETHERNET Mod/TCP bus terminal module, 24 V DC, spring-clamp connection, labeling
field
Vario ETHERNET IP bus terminal module, 24 V DC, spring-clamp connection, labeling field
Vario DeviceNet bus terminal module, 24 V DC, spring-clamp connection, labeling field
Vario-Modbus bus terminal module, 24 V DC, spring-clamp connection, labeling field
Vario-Profinet bus terminal module, 24 V DC, spring-clamp connection, labeling field
Fieldbus Coupler
Bus Coupler for Remote I/O
VARIO RM TX
VARIO RM BK
KSVC-101-00211
KSVC-101-00201
Bus branch module for remote bus, spring-clamp connection, labeling field
Bus receiver module for remote I/Os, 24 V DC, spring-clamp connection, labeling field
Closed Loop Controller
KS VARIO T4/RTD
KSVC-104-x0331
KS VARIO T4/UTH
KSVC-104-x0431
KS VARIO T6/RTD
KSVC-104-x0341
KS VARIO T8/UTH
KSVC-104-x0441
X:
Vario temperature controller, 4-channel, spring-clamp connection, labeling field, 4 inputs,
RTD (resistance element), 3 wire connection + screening, 6 outputs 24 V DC, 1 heating current input,
I/O extensible
Vario temperature controller, 4-channel, spring-clamp connection, labeling field, 4 inputs,
TC (thermocouples), 2 wire connection + screening, 8 outputs 24 V DC, 1 heating current input, I/O
extensible
Vario temperature controller, up to 30-channel, spring-clamp connection, labeling field, 6 inputs,
RTD (resistance element), 3 wire connection + screening, 6 outputs 24 V DC, 1 heating current
input, I/O extensible up to 30 channels
Vario temperature controller, up to 30-channel, spring-clamp connection, labeling field, 8 inputs,
TC (thermocouples), 2 wire connection + screening, 8 outputs 24 V DC, 1 heating current input,
I/O extensible up to 30 channels
0... Profibus, Modbus, Ethernet, Profinet
1... DeviceNet
2... CANopen
Digital Inputs
VARIO DI 2/24
KSVC-102-00121
VARIO DI 4/24
KSVC-102-00131
VARIO DI 8/24
KSVC-102-00141
Vario digital input module, input terminal block, spring-clamp connection, labeling field, 2 inputs,
24 V DC, 4-wire connection
Vario digital input module, input terminal block, spring-clamp connection, labeling field, 3 inputs,
24 V DC, 3-wire connection
Vario digital input module, input terminal block, spring-clamp connection, labeling field, 8 inputs,
24 V DC, 4-wire connection
Digital Outputs
VARIO DO 2/24
KSVC-102-00221
VARIO DO 4/24
KSVC-102-00231
VARIO DO 8/24
KSVC-102-00241
VARIO DO 16/24
KSVC-102-00251
Vario digital output module, output terminal block, spring-clamp connection, labeling field,
2 outputs, 24 V DC, 500 mA, 4-wire connection
Vario digital output module, output terminal block, spring-clamp connection, labeling field,
4 outputs, 24 V DC, 500 mA, 3-wire connection
Vario digital output module, output terminal block, spring-clamp connection, labeling field,
8 outputs, 24 V DC, 500 mA, 4-wire connection
Vario digital output module, output terminal block, spring-clamp connection, labeling field,
16 outputs, 24 V DC, 500 mA, 3-wire connection
Relay Outputs
VARIO DO 1/230
KSVC-102-01211
VARIO DO 4/230
KSVC-102-01231
Vario digital output module, output terminal block, spring-clamp connection, labeling field,
1 relay changeover contact (hard gold plated), 5 - 253 V AC, 3 A
Vario digital output module, output terminal block, spring-clamp connection, labeling field,
4 relay changeover contacts (hard gold plated), 5 - 253 V AC, 3 A
Analog Inputs
VARIO AI 2/SF
KSVC-103-00121
VARIO AI 8/SF
KSVC-103-00141
VARIO RTD 2
KSVC-103-00321
VARIO UTH 2
KSVC-103-00421
Vario analog input module, input terminal block, spring-clamp connection, labeling field,
2 inputs, 0-20 mA, 4-20 mA, ±20 mA, 0-10 V, ±10 V, 2-wire connection
Vario analog input module, input terminal block, spring-clamp connection, labeling field,
8 inputs, 0-20 mA, 4-20 mA, ±20 mA, 0-10 V, ±10 V, (additional 0-40 mA, ±40 mA, 0-5 V, ±5 V,
0-25 V, ±25 V, 0-50 V), 2-wire connection
Vario analog input module, input terminal block, spring-clamp connection, labeling field,
2 inputs, RTD (resistance element), 2-, 3-, 4-wire connection
Vario analog input module, input terminal block, spring-clamp connection, labeling field,
2 inputs, TC (thermocouples), 2-wire connection
Analog Outputs
VARIO AO 1/SF
KSVC-103-00211
VARIO AO 2/U/BP
KSVC-103-00221
Vario analog output module, output terminal block, spring-clamp connection, labeling field,
1 output 0-20 mA, 4-20 mA, 0-10 V, 2-wire connection
Vario analog output module, output terminal block, spring-clamp connection, labeling field,
2 outputs 0-10 V, ±10 V, 2-wire connection
Notation
Order-no.
Function
Analog/digital I/O-Modules
VARIO UTH 4-DO8
KSVC-103-00431
VARIO RTD 6-DO6
KSVC-103-00341
VARIO UTH 8-DO8
KSVC-103-00441
Vario I/O-module, spring-clamp connection, labeling field, 4 inputs, TC (thermocouples), 2 wire
connection + screening, 8 outputs 24 V DC, 1 heating current input
Vario I/O-module, spring-clamp connection, labeling field, 6 inputs, RTD (resistance element),
3 wire connection + screening, 6 outputs 24 V DC, 1 heating current input
Vario I/O-module, spring-clamp connection, labeling field, 8 inputs, TC (thermocouples), 2 wire
connection + screening, 8 outputs 24 V DC, 1 heating current input
Power supply module for sensors
VARIO CO 2/U
KSVC-103-02221
Vario analog output module, output terminal block, spring-clamp connection, labeling field, 2
outputs, 10V constant, 2 x 30mA (or 1 x 60mA)
Common Feed Terminal Blocks
VARIO PWR IN/24
KSVC-105-00001
Operating Panels for KS vario
KSvarioBT
KSVC-111-00151
Vario bus terminal module, common feed terminal block, spring-clamp connection, labeling
field, 24V DC, without fuse
Full graphic Touch-Operating Panel with control software for KS vario with MODBUS Interface
KSvarioBT/WEB
on request
OPC/KSvarioBT
on request
Full graphic Touch-Operating Panel with control software for KS vario with MODBUS Interface.
WEB-Server for remote operation via browser
OPC-Server for data-exchange between PC and KSvarioBT
Modbuscable RS485
KSVC-119-00001
RS485 cable between KsvarioBT and Modbuscoupler KS VARIO BK MOD, lenght: 5 meters
Modbuscable RS232
KSVC-119-00011
Field proofed RS232 cable between KsvarioBT and KS vario Controllers (engineering port),
lenght: 3 meters
ORDERING DATA FOR ACCESSORIES
General VARIO-accessories
End clamp (1 per unit)
CAN/DeviceNet connector with 2 cable entries, D-Sub, screw terminal connection
Universal ground terminal block (1 per unit)
Coding profil (100 per unit)
Zack markers for labeling modules (10 per unit)
Screw driver according DIN 5264 (for spring-clamp terminals)
Labeling field, snap in, breadth: 2 (10 per unit)
Labeling field, snap in, breadth: 8 (10 per unit)
Labeling sheets for labeling field, breadth: 2 (72 per unit)
Labeling sheets for labeling field, breadth: 8 (5 x 15 per unit)
Spring-clamp terminals, grey (10 per unit)
Spring-clamp terminals, grey, with shield connection (5 per unit)
Tools
BlueControl Basic (Engineering-Tool)
BlueControl Expert (Engineering-Tool)
Engineering Set Profibus
KSVC-109-00011
KSVC-109-00191
KSVC-109-00021
KSVC-109-00031
KSVC-109-00041
KSVC-109-00051
KSVC-109-00061
KSVC-109-00071
KSVC-109-00081
KSVC-109-00091
KSVC-109-00201
KSVC-109-00111
RS232-interface cable for BlueControl
KSVC-109-10001
KSVC-109-10011
KSVC-109-20001
KSVC-109-20011
KSVC-109-00101
Current transformer
Current transformer, 50 A
3-phase current transformer, 3 x 15/30 A
Current transformer, 75 A
Active current transformer, 75 A
Line-voltage transmitter
9404-407-50001
9404-407-50022
9404-829-10222
9404-829-10223
KSVC-109-30001
Solid state relays
SSR 25A,230V
SSR 50A,230V
SSR 50A,480V
9407-509-22221
9407-509-22421
9407-509-22431
Solid-state relay with heat sink
SSR 20A, 42-660VAC
SSR 30A, 42-660VAC
SSR 45A, 42-660VAC
SSR 50A, 42-660VAC
SSR 75A, 42-660VAC
9407-509-32131
9407-509-32231
9407-509-32331
9407-509-32431
9407-509-32631
Documentation
Operating instructions KS VARIO
Functional description
Modbus-Interface
Profibus-Interface
Ethernet Mod/TCP-Interface
Ethernet IP-Interface
CANopen-Interface
DeviceNet-Interface
PMA
Prozeß- und Maschinen- Automation GmbH
P.O. Box 31 02 29
D-34058 Kassel
Tel.: +49 - 561- 505 1307
Fax: +49 - 561- 505 1710
E-mail: mailbox@pma-online.de
Internet: http://www.pma-online.de
German/English
German/English
German
English
German
English
German
English
German
English
German
English
German
English
German
English
German
English
German
English
9499-040-69518
9499-040-69511
9499-040-70518
9499-040-70511
9499-040-69618
9499-040-69611
9499-040-69718
9499-040-69711
9499-040-69818
9499-040-69811
9499-040-79318
9499-040-79311
9499-040-69918
9499-040-69911
9499-040-70018
9499-040-70011
Your local representative:
Printed in Germany - Edition 11/2013 - Subject to alteration without notice - 9498 737 47113
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising