battery control safety systems
BATTERY CONTROL SAFETY SYSTEMS
350 AMP
Battery Disconnect
Safety Switches
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
FR1043 HD Amp Battery Disconnect
Switch w/Terminal Covers
FR1045 - Lever Style Battery
Disconnect Switch with Lock-Out
This heavy-duty battery disconnect
switch, with larger diameter terminal
studs, is ideal for Class 8 Trucks, RVs,
Chippers and other construction vehicles.
Clip on terminal covers are designed to
protect against arcing. Proprietary brass
attaching nut allows 180 degree rotation.
Higher Amp capacity – 2500 amps/350
continuous.
• Waterproof • Silver plated copper
internal contact plates
• Increased insulation to H Class rating
• Larger diameter studs –
.4725 inch (M12)
• Longer studs – 1.25" to allow easier
double cable connection
• Stainless Steel Fasteners for corrosion
resistance
• LED option: Illuminated LED indicates
whether system is on or off
• Lock-out option: Enables use of padlock
for security
Vehicle Applications
Voltage
Maximum Continuous Current on Main
Connections
Maximum Surge
Current on Main
Connections
Enviromental
Protection Rating
Stud Length
Flange
Mount
Stud Size
Tightening Torque
Operating Temperature Range
Contacts
Contact Terminals
Contact Hardware
Waterproof
All
12 - 24V
350A
800A 30 sec (tbd)
salt spray test:
300h
.630 in (space available for terminal
cables)
M12
14 ft lbs
-30°+80°C
Silver plated copper
Silver plated copper
Nickel plated brass
IP 65, can be improved to IP67 with
small changes
Increased insulation
bushings to H class
rating
Proprietary brass
nut allows for 180
degree rotation
Clip on terminal
covers are designed
to protect against
arcing and short circuit. Terminal Covers
are splash and dust
proof
1
Thicker silver plated
copper internal
contact plates
Larger diameter
studs - .4725 (M12)
Longer Studs - 1.25”
to allow easier
double cable
connection
Stainless Steel
fasteners for
corrosion
resistance
250 AMP
Battery Disconnect
Safety Switches
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
FR1005RE - The Big Switch
Vehicle Applications
Voltage
Maximum Continuous Current on Main
Connections
Maximum Surge
Current on Main Connections
Enviromental
Protection Rating
Stud Length
Stud Size
Tightening Torque
Operating
Temperature Range
Contacts
Contact Terminals
Contact Hardware
Waterproof
All
12 - 24V
250A
800A 30 sec (tbd)
salt spray test: 300h
.276 in (space available for terminal
cables)
M10
14 ft lbs
-30°+80°C
Silver plated copper
Silver plated copper
Nickel plated brass
IP65
FR1005BK - The Big Switch
Vehicle Applications
Voltage
Maximum Continuous Current on Main
Connections
Maximum Surge
Current on Main Connections
Enviromental
Protection Rating
Stud Length
Stud Size
Tightening Torque
Operating
Temperature Range
Contacts
Contact Terminals
Contact Hardware
Waterproof
All
12 - 24V
250A
800A 30 sec (tbd)
salt spray test: 500h
.276 in (space available for terminal
cables)
M10
14 ft lbs
-30°+80°C
Silver plated copper
Silver plated copper
Nickel plated brass
IP65
FR1044 - The Big Switch with Lock-Out & Increased Terminal Space
This New Big Switch is a heavy-duty Battery Disconnect Switch with INCREASED TERMINAL SPACE and is rated
at 250 Amps continuous service and 2500 Amps for 5 second intervals (12V/24V). The Big Switch is
manufactured with silver plated copper electrical contacts, nickel plated brass hardware with a completely
sealed, waterproof design, and is able to withstand the most severe operating conditions. We back the quality of this switch with a three (3) year warranty. This Big Switch comes with a lock-out bracket which enables a padlock to be inserted in the "OFF" position to comply with OSHA lock-out/tag-out regulation
1910.147. This prevents theft and accidental activation during equipment maintenance.
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Terminal Covers for Grooved Terminal
Stud - FR1014TM
Sold in sets of two, can be used to
cover cables on all Battery Disconnect
Switches. Sold separately from switch.
2
250 AMP
Battery Disconnect
Safety Switches
FR1003-2 - Big Switch Battery
Disconnect w/Lever Kit
The lever kit allows for remote actuation
of the Big Switch. The kit includes an 18"
long, aluminum threaded rod, T-handle,
mounting bracket and necessary hardware. A "push off" decal is included.
Accepted for NHRA/IHRA competition use.
Terminal Covers - FR1003TM
Sold in sets of two, can be used to
cover cables on all Battery Disconnect
Switches. Sold
separately from
switch.
3
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
FR1003-2
250 AMP
Battery Disconnect
Safety Switches
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
FR1005LED - Big Switch Battery Disconnect w/LED Indicator
The Big Switch is now available with an illuminated LED that indicates when the system is on. The visual cue
easily identifies whether the switch and electrical system are ON or OFF for proper shut down procedure.
• LED Indicator Light - Clear indicator that system is ON or OFF
• Rated Capacity 2500 Amps / 250 continuous
• Stainless Steel Fasteners for corrosion resistance
• Waterproof • Silver plated copper internal contact plates
• M10 studs
• Lock-out feature enables use of padlock for OSHA Lock-out/Tag-Out
compliance
FR1005 - The Big Switch with Lock-Out
The Big Switch is a heavy-duty Battery Disconnect Switch rated at 250 Amps continuous service and 2500 Amps
for 5 second intervals (12V/24V). The Big Switch is manufactured with silver plated electrical contacts and with
a completely sealed, waterproof design, and is able to withstand the most severe operating conditions. We back the quality of this switch with a three (3) year warranty. This Big Switch comes with a lock-out bracket which enables a padlock to be inserted in the "OFF" position to comply with OSHA lock-out/tag-out regulation
1910.147. This prevents theft and accidental activation during equipment maintenance.
Compare The Difference
Feature
Flaming River
Heavy Duty
Switch
Brand X
Rating
(12V/16V/24V)
250 Amps
Continuous
20 Amps
Rating Surge
(12V/16V/24V)
2500 Amps
125 Amps
Waterproof
Yes
No
Silver Plated
Terminal
Yes
No
Design
Spring Loaded
Rotary
Weight
17 oz.
14 oz.
Warranty
3 Years
None
4
250 AMP
Battery Disconnect
Safety Switches
FR1009 - Big Switch Battery Disconnect
w/Removable Key
The Big Switch with removable laser
cut, stainless steel key enhances the
security and safety features available
with the Big Switch. This unit is rated at
250 amps continuous service and 2500
amps for 5 second intervals (12V / 24V)
It is a heavy duty, waterproof switch.
The removable key feature is ideal for
construction, farm equipment and passenger cars. An absolutely essential
theft deterrent.
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
The Big Switch with Extension Kit
FR1003-4 • Extension Only - FR1003-EXT
This industrial lever kit allows for remote mounting of the Big
Switch. Kit includes a custom 15” aluminum rod, handle, and the
switch.
• Rated at 250 amps continuous service (12/16/24V) and 2500
amps for 5 second surges.
• Spring-loaded, vibration resistant waterproof design.
• Accepted by most sanctioning bodies including IHRA/NHRA.
• Furnished with an easy-grip T-handle, anodized aluminum
bracket and zinc plated mounting hardware.
FR1003 - Big Switch Battery Disconnect
Using a low amp switch creates resistance and actually reduces power. Flaming River’s heavy duty battery
disconnect switch is top of the line designed for complex electrical systems and 16 Volt batteries. Rated at 250
amps continuous service (12/16/24V) and 2500 amps for 5 second surges. Spring-loaded, vibration resistant,
waterproof design. Accepted by most sanctioning bodies including IHRA/NHRA. Furnished with an easy-grip Thandle, anodized aluminum bracket and zinc plated mounting hardware.
5
300 AMP
Battery Disconnect
Safety Switches
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
B-Safe Dual Switch Power Managament - FR1058
500 AMP
Battery Disconnect
Safety Switches
Voltage
12V or 24V
Automatically Detected
Size
5.5 x 5 x 7(H) inches
Stud Size & Length
M10 x .827 inches
Stud Torque
15 ft lbs
Max Continous Current
2 x 300 amps
Protection Rating (Body)
IP67 and IP69K9K (water
pressure cleaning)
Protection Rating (Contacts)
IP54
Salt Spray Test
300H
Weight
5lbs
EX Compliance
EN/IEC 60079-0: 2009
EN/IEC 60079-11: 2007
Temp Range
-40 - +158 degrees
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
FR1046 - The Matrix Battery Disconnect with Dual Pole, Lock-Out & Silver Plated Pads
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Vehicle Applications
Voltage
Maximum Continuous Current on Main Connections
Maximum Surge Current on Main Connections
Enviromental Protection Rating
Stud Length
Stud Size
Tightening Torque
Operating Temperature Range
Contacts
Contact Terminals
Contact Hardware
Waterproof
All
12 - 24V
500A
1000A 30 sec
salt spray test: 300h
.728 in (space available for terminal
cables)
M12
14ft lbs -/+1ft lbs
-30°+80°C
Silver plated copper - with silver pads
Silver plated copper - with silver pads
Nickel plated brass
IP67 and IP69K (water pressure cleaning)
Automatic
Battery Disconnect
Safety Switches
Electro Wizard “Watch Dog”
TO POSITIVE
or
NEGATIVE POLE
®
TO LOAD
1
2
2
COMMAND
AUX
3
3
GND
4
4
POS.
PLUG 4 POLES
DIN 72585
+
-
1
1
3
3
2
2
R
SWITCH
4
4
DL1
PLUG 4 POLES
DIN 72585
ON-OFF EXTERNAL SWITCH
cod. 00227070
ELECTRICAL CONNECTIONS TGC/MGE-FL cod. 19238900 AND 19238960
1
TGC/MGE-FL
cod. 19238900
cod. 19238960
7
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
FR1056
FR1057
Vehicle Applications
All
All
Voltage
12 and 24V
12 and 24V
Maximum
Continuous Current
on Main Connections
500A
300A
Maximum Surge
Current on Main Connections
1000A 30 sec
800A 30 sec
Enviromental
Protection Rating
salt spray test: 300h
salt spray test: 300h
Stud Length
.670 in (stud lenght)
.670 in (stud lenght)
Stud Size
M12
M12
Tightening Torque
14ft lbs -/+1ft lbs
14ft lbs -/+1ft lbs
Operating
Temperature Range
-30°+80°C
-30°+80°C
Contacts
Silver plated copper with silver pads
Silver plated copper with silver pads
Contact Terminals
Silver plated copper with silver pads
Silver plated copper with silver pads
Contact Hardware
Nickel plated brass
Nickel plated brass
Waterproof
IP67 and IP69K (water pressure cleaning)
IP67 and IP69K (water pressure cleaning)
Automatic
Battery Disconnect
Safety Switches
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
“Electro-Wizard” Automatic Battery Disconnect Switch
•
•
•
•
•
12 Volt Electronic Battery
Disconnect Switch. 24V system available upon request.
Passive Magnetic Solenoid
Operation – No mechanical
switch to forget to operate
250 Amps Continuous /
2500 Amp Surge
IP 65 Rating
Sealed Waterproof Design
Can withstand severe
operating condition
Ideal Protection For:
• Construction & Farm
Equipment / Mining &
Off-Highway Vehicles
• Heavy-Duty Trucks
• Automotive / Racing
• Marine
• DEF System Compatible
Description
CHARACTERISTICS
Ratings
FR1051
12V Electro Wizard - Grounded Solenoid - Uses a 12V
Pos input to engage.
Voltage
12V
FR1052
12V Electro Wizard - Insulated Solenoid with switch
cover Engagement with Pos or Neg input
Max. Continuous current on main
contacts
250 A @ (74°F / 23°C)
Max. Surge current on main
contacts
2500 A for 3 sec.
Environmental Protection Rating
IP 65
Tightening torque M 10 nuts
14.75ft lb. / 20 NM
Tightening torque M 5 nuts
1.18ft lb. / 1.6 NM
Operating temperature range
-40°F - 185°F / -40°C - 40°C
Contacts
Silver plated copper
Contact Terminals
M10 tin-plated brass
Contact Hardware
Brass
Peak current coil rated input
4.4 A
Max. Retaining coil
3.2A
Holding coil rated input
0.4 A
Part No.
FR1053
3 Minute Delay off timer relay 12V
FR1055
6 Minute Delay off timer relay 12V
FR1054
24V Electro Wizard - Insulated Solenoid with switch
cover. Engagement with Pos or Neg input
8
100 - 150 - 300 AMP
Battery Disconnect
Safety Switches
Note: Terminals on battery disconnect
switches are live parts of the electrical
system and should be treated just like battery
terminals. Covers are recommended, but not
included, for each kit.
Contact your vehicle’s manufacturer to
determine proper placement and suitability.
Combination Battery and Alternator Kill Switch - FR1013
This combo kill switch designed to completely shut down the battery and charging
system in an emergency situation. Ideal for racing, vehicle storage, marine and
RV applications Prevents battery drain, theft, and reduces the risk of electrical fire
• Push Off for emergency shut-down and color-coded to indicate operating positionON or OFF, with a durable spring-loaded design
• Meets IHRA, NHRA and SCCA sanctioning body requirements • Rated Capacity:
• Battery - 2000 Amp Surge
• 150 Amp Continuous
• Alternator - 120 Amp
The Little Switch - FR1002
The Little Switch is rated at 100 amps continuous service and 500 amps for 10 second surges making
it ideal for street rods, classics and passenger cars. In addition to preventing battery drain, this unique
switch is also a cost effective anti-theft device. A rubber boot seals the neck from moisture and dirt.
• Competition approved by IMSA, ARCA, and SCCA. • Inexpensive Anti-theft Device
• Prevents Battery Drain
• Water Resistant
• Removable Key
FR1050 - Dual Battery Disconnect Switch
The Dual Battery Disconnect Switch allows for two batteries to operate independent of one another, or for both to be in the ON or OFF
position at the same time.
•
•
•
•
•
•
9
Rated at 300 Amps continuous service, and 1000 Amps for
5 second surges. 12 or 24 Volts
IP 54 Rating
300 Amps Continuous
1000 Amps Surge for 5 Seconds
Silver Plated Contacts
Ordering
REQUEST FOR QUOTATION
Please let us know your required part number, amp rating and quantity. We will prepare a quotation specific to your needs:
Part No.
Company
Amperage Rating
Contact Name
Quantity
Phone No.
E-Mail
Web Site
PAYMENT:
We accept Visa, Mastercard and Discover. C.O.D. (US Funds).
Certified check or money order is also available at an additional
cost.
DELIVERY:
Orders ship within 3 to 5 business days using UPS ground freight
or other comparable service.
AIR SHIPMENT:
Next Day Air, Second Day Air and Three Day Select services are
available upon request. These will ship the next business day and
are subject to special handling charges. Credit card only for air
shipments. Bill to and shipping address must match for address
verification.
RETURNS:
Product returns and exchanges must be called in for authorization prior to return and shipped freight prepaid with a copy of
the invoice. (Any shipment received without paperwork will be
refused.) Returns are subject to a 15% handling fee (minimum
$15.00). Freight and polishing charges are non-refundable. Returns/Exchanges must be made within 30 days of purchase date
from Flaming River. Product that has been cut, scratched, painted
or installed cannot be returned. Returns must be made to the
distributor where purchased.
ORDERING
Phone:
Orders can be placed by calling our toll-free number:
1-800-648-8022
Hours: 8:30am – 5:00pm EST
Fax:
Orders can be placed using our toll-free,
24-hour fax order line: 1-800-243-5263
(1-800-24-FLAME)
Web:
www.flamingriver.com
WARRANTY DISCLAIMER:
Flaming River’s Limited Warranty
Flaming River warrants its products to be free from defects in
material and workmanship for a period of one (1) year after the
date of purchase, except that: All steering columns are warranted
for a period of three (3) years from the date of purchase. The Big
Switch (part number FR1005) is warranted for a period of three
(3) years from the date of purchase, provided that it is not mounted with a steel bracket and provided further that it is adequately
protected from environmental conditions. All electrical products
other than the Big Switch are warranted for a period of ninety (90)
days from the date of purchase. Flaming River’s warranty liability
is limited to the replacement of defective products. Flaming River
is not liable for any labor costs associated with any warranty
claim, or for any incidental or consequential damages. Improper
installation, abuse, racing, and/or modification of the products
voids this warranty. No warranty of merchantability or fitness for
a particular purpose is made by Flaming River with respect to any
of its products.
Warnings and Recommendations
It is the customer’s responsibility to determine the suitability of a
given Flaming River product for the customer’s uses. Likewise, it
is the customer’s responsibility to install a Flaming River product.
Contact the vehicle manufacturer whenever installing a switch
to confirm the appropriateness of using such a switch and the
recommended placement of the switch on the vehicle. Use qualified chassis specialists for the installation of all steering related
components. Be aware that the installation of certain Flaming
River products may adversely impact a manufacturer’s warranty
with respect to certain vehicles and other manufactured goods.
Flaming River will repair or replace any product found to be defective in material or workmanship. Improper installation, abuse,
racing and/or modification VOID WARRANTY. Flaming River is not
responsible for any labor costs associated with any warranty.
Note: The information contained in this catalog is correct to the
best of our knowledge and belief, having been compiled from reliable and official sources of information. However, Flaming River
Industries, Inc. cannot assume responsibility for possible error.
Flaming River Industries, Inc.
800 Poertner Dr. Berea,Ohio 44017
440-826-4488 • Fax 440-826-0780 • Toll Free 1-800-648-8022
www.flamingriver.com
Catalog No. 2014S
© 2014 Printed U.S.A.
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