Sensor technology Rotary and linear encoders

Sensor technology Rotary and linear encoders
Sensor technology
Rotary and linear encoders
• Encoders
• Draw wire encoders
• Magnetic measurement system Limes
• Connection technology
• Accessories
2
www.kuebler.com
3/2005
3/2005
www.kuebler.com
3
Accessories
Connection Technology
Linear Measuring Technology
Magnetic, Draw wire, Kits
Rotary Measurement Technology
Absolute Encoders
Rotary Measurement Technology
Incremental Encoders
Overview/General
Overview / General
Table of content
Product-Overview
General Information
Rotary Measurement Technology
Incremental encoders – Miniature
Miniature
Type 2400
Miniature
Type 2420
Compact
Type 3600
Compact
Type 3610
Compact
Type 3620
Economy
Type 3700
Economy
Type 3720
Incremental encoders – shaft versions
Universal
Type 5000
Universal
Type 5800
Standard
Type 5802
High Temperature
Type 5803
Sine wave output
Type 5804
High resolution
Type 5805
Economic
Type 5810
Heavy duty
Type 9000
Stainless steel
Type 9000
ATEX approved
Type 7030
Incremental encoders – hollow shaft versions
Universal
Type 5020
Universal
Type 5820
Standard
Type 5822
High Temperature
Type 5823
Sine wave output
Type 5824
High resolution
Type 5825
Stainless steel
Type 5826
Large hollow shaft
Type A020
Large hollow shaft
Type A02H
Large hollow shaft
Type 0320
ATEX approved
Type 7030
Absolute singleturn encoders – shaft versions
SSI, parallel 4 ... 20 mA Type 5850
Parallel
Type 5852
ATEX approved
Type 7031
Absolute singleturn encoders –hollow shaft versions
SSI, parallel
Type 5870
Parallel
Type 5872
ATEX approved
Type 7031
Stainless steel
Type 5876
Absolute multiturn encoders – shaft versions
Standard line
Type 5862S
SSI, RS 485
Type 5862
SSI, RS 485
Type 9081
Absolute multiturn encoders – hollow shaft versions
Standard line
Type 5882S
SSI, RS 485
Type 5882
SSI, RS 485
Type 9081
Absolute multiturn encoders – Fieldbus versions
Multiturn Type 5860
Profibus-DP
CANopen/DeviceNet
Multiturn Type 9080
Profibus-DP
CANopen/DeviceNet
4
www.kuebler.com
Page
6
17
50
52
54
56
58
61
63
66
74
77
80
83
86
88
116
118
120
70
90
93
96
99
102
105
108
111
114
120
126
131
184
134
139
184
142
146
152
161
149
156
161
165
169
174
178
3/2005
Overview / General
Table of content
Kübler worldwide
3/2005
Overview/General
Page
Linear Measuring Technology
Linear Measuring Systems
Limes L1 and B1
Limes L2 and B2
Draw wires
Miniature Draw wire incremental output
Miniature Draw wire analogue output
Draw wire mechanics standard
Maxi Draw wire mechanics for encoders
Measuring device
Length measuring kits
Connection Technology
Profibus-DP
Terminating resistor
Connectors M12
Lead through
Bus interface with pre-assebled connector
Bus interface Connector/coupling combinations
Cable plug combinations
Bus cable with SUB-D connector
Connectors for power supply
Cable plug combinations for power supply
CANopen/DeviceNet
Connectors
Terminating resistor
Cable plug combinations
Standard
Connector M12x1 8-pin
4-, 5- and 7-pin connectors
Connectors M23
Connector M23
PVC, PUR cables
Cable plug combinations
Accessories
Programming software Ezturn®
SSI-Display Type 570
Multifunction display Type 571
Fixing components for encoders
Flange adapters, square, round, angle
Fastening eccentrics
Tether arm long, small, short
EzFan clip
Couplings
Assembly bell
Bearing box
Measurement wheels
Accessories for draw wires
192
194
196
190
200
203
205
212
210
213
214
215
216
218
221
222
224
225
226
228
230
231
232
235
236
240
241
242
243
248
252
253
254
256
257
258
260
262
www.kuebler.com
5
Product overview
Incremental encoders
6
Version
Miniature
Type series
Compact
2400
Hollow shaft
Miniature
2420
3600 1)
Mechanical characteristics
Shaft / hollow shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution (ppr.)
4/6
Ø24x20
12000
20/10
–20 ... +85
IP 64
Cable
1080
4/6
Ø24x25
12000
n/a
–20 ... +85
IP 64
Cable
1024
4/6
Ø36,5x49
12000
15/10
0 ... +80
IP 65
Cable
3600
Electrical characteristics
Output
Push-pull
Push-pull
RS 422 or Push-pull
Supply voltage (V DC)
max. pulse frequency (kHz)
highlights or product differentations
5 ... 24 or 8 ... 30
160
high performance at
economic price
stocking product
5 ... 24 or 8 ... 30
160
high performance at
economic price
stocking product
5 or 10 ... 30
125
high resolution
page
50
52
54
Version
Compact
Economy
Type series
3610
Compact
hollow shaft
3620
New
37001)
Economy
hollow shaft
37201)
Mechanical characteristics
Shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp (°C)
Protection to
Type of connection
max. resolution (ppr.)
4/5/6/ 1/4”
ø36,5x35 or 36,5x31,5
12000
40/20
–20 ... +85
IP 65 housing side
Cable
3600
6/6.35/8
ø36,5x31
12000
–
–20 ... +85
IP 65 housing side
Cable
3600
4 ... 8
ø 37 x 32 mm
6000
20/10
–20 ... +70
IP 67
Cable
1024
4 ... 8
ø 37 x 32 mm
6000
20/10
–20 ... +70
IP 67
Cable
1024
Electrical characteristics
Output
Push-pull
Push-pull
RS 422 or Push-pull
Supply voltage (V DC)
max. pulse frequency (kHz)
highlights or product differentations
5 ... 24 or 8 ... 30
200
5 ... 24 or 8 ... 30
200
RS 422
or Push-pull
5 or 5 ... 30
250
Tubtech® cable
outlet
page
56
58
61
63
www.kuebler.com
New
1)
5 or 5 ... 30
250
Tubtech® Cable
outlet
3/2005
available as explosion proof zone 2 and 22
Product overview
Overview/General
Incremental encoders
Type series
Universal, cpmpact
US standard
5000
w
Universal, compact
US standard
5020
w
Mechanical characteristics
Shaft/hollow shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp (°C)
Protection to
Type of connection
max. resolution (ppr.)
6 ... 12
ø 2 inch x 53 mm
6000
80/40
–30 ... +85
IP 67
Cable/plug
3600
6 ... 15
ø 2 inch x 44 mm
6000
–
–30 ... +85
IP 67
Cable/plug
3600
Page
RS 422, push pull or
Open Collector
5 or 5 ... 30
300
Universal encoder
with inch dimensions
M12 connector.
Economic price and
compact.
66
RS 422, push pull or
Open Collector
5 or 5 ... 30
300
Universal encoder
with inch dimensions
M12 connector.
Economic price and
compact.
70
Version
Universal
Standard
High temperature
Sine wave
Type series
5800 1)
5802 1)
58031)
5804 1)
Mechanical characteristics
Shaft/hollow shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp (°C)
Protection to
Type of connection
max. resolution (ppr.)
6 ... 10, 3/8”
Ø58x66
12000
80/40
–20 ... +90
IP 65
PUR-Cable/plug
5000
6/10/ 3/8”
Ø58x66
12000
80/40
–20 ... +75
IP 65
PVC-Cable/plug
5000
6 ... 10, 3/8”
Ø58x66
12000
80/40
–20 ... +110
IP 65
TPE-Cable/plug
5000
6 ... 10
Ø58x66
12000
80/40
–20 ... +90
IP 65
PVC-Cable/plug
5000
Electrical characteristics
Output
RS 422 or push-pull
RS 422 or push-pull
RS 422 or push-pull
Sine wave 1Vpp
5, 5 ... 30 or 10 ... 30
300
universal product
with high number of
options including
MIL-plugs, inch-shaft
size etc.
74
5, 5 ... 30 or 10 ... 30
200
standard encoder
featuring limited
specifications and
options at economic
pricing, stocking
product 77
5 or 10 ... 30
300
operates at temperature up to 110 °C
(TPE-cable) options
include MIL-plugs,
inch-dimension etc.
80
5 or 10 ... 30
180
high quality sine
wave signal
Version
Electrical characteristics
Output
Voltage supply (V DC)
max. pulse frequency(kHz)
highlights or product differentations
Voltage supply (V DC)
max. pulse frequency(kHz)
highlights or product differentations
Page
3/2005
Ne
Ne
1)
available as explosion proof zone 2 and 22
83
www.kuebler.com
7
Product overview
Incremental encoders
Version
High resolution
Low-Cost
Type series
5805 1)
5810 1)
Hollow shaft,
universal
5820 1)
Mechanical characteristics
Shaft/hollow shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp (°C)
Protection to
Type of connection
max. resolution (ppr.)
6/10
Ø58x66
12000
80/40
–20 ... +90
IP 65
Cable / plug
36000
6/10
Ø58x66
6000
80/40
–10 ... +70
IP 64
Cable / Plug
512
6/8/10/12/14/15
Ø58x41,5
12000
n/a
–20 ... +90
IP 66
Cable / plug
5000
Electrical characteristics
Output
RS 422 or push-pull
push-pull
RS 422 or push-pull
Voltage supply (V DC)
max. pulse frequency(kHz)
highlights or product differentations
5 or 10 ... 30
800
High resolution
encoder at excellent
price performance
ratio
10 ... 30
100
low cost industrial
encoder with limited
characteristics
Page
86
88
5, 5 ... 30 or 10 ... 30
300
universal product
with high number of
options regarding
output circuitry, hollow shaft etc.
90
Version
Type series
Hollow shaft
Standard
5822 1)
Hollow shaft
High temperature
5823 1)
Hollow shaft
Sine wave output
5824 1)
Hollow shaft
High resolution
58251)
Mechanical characteristics
Shaft / hollow shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp. (°C)
Protection
Type of connection
max. resolution (ppr.)
10/12
Ø58x41,5
12000
n/a
–20 ... +70
IP 66
Cable
5000
6/8/10/12
Ø58x41,5
12000
n/a
–20 ... +110
IP 66
Cable /plug
5000
6/8/10/12/14/15
Ø58x41,5
12000
n/a
–20 ... +90
IP 66
Cable / plug
5000
6/8/10/12/14/15
Ø58x41,5
12000
n/a
–20 ... +90
IP 66
Cable /plug
36000 interpolated
Electrical characteristics
Output
RS 422 or push-pull
RS 422 or push-pull
Sine wave 1Vpp
RS 422 or push-pull
5, 5 ... 30 or 10 ... 30
200
standard model featuring limited specs
and options at economic pricing
stocking product
93
5 or 10 ... 30
300
operates at temperature up to 110 °C
(TPE-cable)
5 or 10 ... 30
180
high quality sine
wave signal
5 or 10 ... 30
800
High resolution
encoder at excellent
price/performance
ratio
96
99
102
Voltage supply (V DC)
max. pulse frequency(kHz)
highlights or product differentations
Page
8
www.kuebler.com
3/2005
Product overview
Incremental encoders
Heavy duty
9000 1)
Stainless steel
9000 NIRO 1)
Type series
Hollow shaft
Stainless steel (Niro)
5826 1)
Large
hollow shaft
A0201)
Mechanical characteristics
Shaft Ø (mm)
max. housing dim:. (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution (ppr.)
10/12
Ø58x41,5
12000
n/a
–20 ... +90
IP 66
Cable
5000
12
Ø90x90
6000
140/70
–20 ... +90
IP 66
Cable/plug
5000
12
Ø90x102
6000
140/70
–20 ... +85
IP 66
Cable
5000
up to 42
Ø100x43
6000
n/a
–20 ... +75
IP 65
Cable/plug
3600
Electrical characteristics
Output
RS 422 or push-pull
RS 422 or Push-pull
RS 422 or Push-pull
Supply voltage (V DC)
max. pulse frequency (kHz)
highlights or product differentations
5, 5 ... 30 or 10 ... 30
300
Stainless steel housing, sea water version on request
5 or 10 ... 30
300
extended axial and
radial load
page
105
116
5 or 10 ... 30
300
stainless steel
encoder suitable for
food processing and
packaging applications
118
RS 422, Push-pull,
sine wave
5 or 10 ... 30
300
Version
Large hollow shaft
A02H 1)
Heavy Duty
execution
Large
hollow shaft
0320
Ex-proof
hollow shaft
7030
EX-proof
shaft
7030
up to 42
Ø100x43
6000
n/a
–20 ... +75
IP 65
Cable/plug
5000
up to 25,4
Ø103x42
6000
n/a
–20 ... +70
IP 65
Cable/plug
3600
12
Ø70x94
6000
n/a
–20 ... +60
IP 64
Cable
5000
12
Ø70x94
6000
20/10
–20..+60
IP 64
Cable
5000
RS 422, Push-pull,
sine wave
5 or 10 ... 30
300
Isolation Inserts
available
RS 422, Push-pull
RS 422, Push-pull
RS 422, Push-pull
5 or 11 ... 24
50
—
5 or 10 ... 30
300
EEx d IIC T6
most compact
EX-encoder on the
market
5 or 10 ... 30
300
EEx d IIC T6
most compact
EX-encoder on the
market
111
114
120
120
Version
Type series
Mechanical characteristics
Shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution (ppr.)
Electrical characteristics
Output
Supply voltage (V DC)
max. pulse frequency (kHz)
highlights or product differentations
page
ved
appro
ATEX
108
ved
appro
ATEX
1)
available as explosion proof zone 2 and 22
www.kuebler.com
9
Product overview
Absolute encoders
Singleturn
Universal model
Singleturn
parallel model
Singleturn
shaft/hollow shaft
7031 1)
5850 1)
5852 1)
ved
appro
ATEX
6/10
Ø58x66
6000
80/40
–20 ... +90
IP 65
Plug / cable
16384 (14 Bit)
Gray, Binary, BCD
6/10
Ø58x66
6000
80/40
–20 ... +90
IP 65
Plug / cable
16384 (14 Bit)
Gray or Gray-Excess
12/12
ø 70x94
6000
20/10
–20 ... +70
IP 64
Plug/cable
16384 (14 Bit)
Gray, Binary, BCD
Singleturn
SSI, Parallel,
4 ... 20 mA
5 or 10 ... 30
Shock proof up to
2500 m/s2
Singleturn
Parallel
Singleturn
SSI, Parallel, 4 ... 20 mA
5 or 10 ... 30
Shock proof up to
2500 m/s2
5 or 10 ... 30
page
126
131
184
Version
Singleturn
universal model
hollow shaft
58701)
Singleturn
parallel model
hollow shaft
5872 1)
Singleturn
stainless steel
Hollow shaft
5876 1)
w
6/8/10/12
Ø58x41,5
6000
—
–20 ... +90
IP 66
Plug / cable
16384 (14 Bit)
Gray, Binary, BCD
10/12
Ø58x41,5
6000
—
–20 ... +90
IP 66
Plug / cable
16384 (14 Bit)
Gray or Gray-Excess
10/12
ø 58x41,3
6000
—
–20 ... +80
IP 66
M12 plug/Cable
16384 [14 Bit)
Gray, Binär, BCD
Singleturn
SSI or Parallel
Singleturn
Parallel
Singleturn
SSI or Parallel
5 or 10 ... 30
Shock proof up to
2500 m/s2
5 or 10 ... 30
Shock proof up to
2500 m/s2
5 or 10 ... 30
134
139
142
Version
Type series
Mechanical characteristics
Shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution
Type of code
Electrical characteristics
Version
Interface
Supply voltage (V DC)
highlights or product differentations
Type series
Mechanical characteristics
Shaft Ø (mm)
max. housing dimensions: (mm)
max. speed (min-1)
max. shaft load radial/axial (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution
Type of code
Electrical characteristics
Version
Interface
Supply voltage (V DC)
highlights or product differentations
page
10
www.kuebler.com
1)
Ne
Please enquire about
our wide range of
connection technology:
• connectors
• cable assemblies
• M12 technology
• Profibus, CANopen
and Devicenetconection technology
• M23x1, MIL
3/2005
available as explosion proof zone 2 and 22
Product overview
Absolute encoders
Version
Type series
Mechanical characteristics
Shaft Ø (mm)
max. housing dimension (mm)
max. speed (min-1)
max. shaft load radial/axial. (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution
Type of code
Electrical characteristics
Version
Interface
Supply voltage (V DC)
highlights or product differentations
page
Multiturn,
standard line
shaft
hollow shaft
5862S
5882S
Multiturn, universal
shaft,
programmable
5862
Multiturn, universal
hollow shaft,
programmable*
5882
Multiturn,
hollow shaft or shaft,
programmable*
9081
6/10
10/12
Ø58x66 40,5
6000
80/40
–
–20 ... +80
IP 65
Cable/Plug
13 x 12 Bit
Gray
6/10
Ø58x66
6000
80/40
–20 ... +80
IP 65
Cable/Plug
13 x 12 Bit
Gray or Binary
10/12
Ø58x40,5
6000
—
–20 ... +80
IP 65
Cable/Plug
13 x 12 Bit
Gray or Binary
up to 28 (12 shaft)
Ø90x50
6000
— or 90/40
–10 ... +80
IP 65
Cable / plug
13 x 12 Bit
Gray or Binary
Multiturn
SSI
5 ... 30
gearless multiturn
encoder featuring
Intelligent Sensing
Technology; 250 g
shock proof
146/149
Multiturn
SSI, RS 485, AWG-pr.
5 ... 30
more versions,
programmable,
output-signals
152
Multiturn
SSI, RS 485, AWG-pr.
5 ... 30
most compact multiturn enco-der, gearless multiturn,
< 40,5 mm depth,
Intelligent Sensing
Technology 156
Multiturn
SSI, RS 485, AWG-pr.
5 ... 30
hollow shaft max.
ø 28 mm just 50 mm in
depth, Intelligent
Sensing Technology,
250 g shock proof
161
Multiturn, Fieldbus
Shaft
5860
Multiturn, Fieldbus
hollow shaft
9080
Multiturn, Fieldbus
shaft
9080
6/10
ø 60x88
6000
80/40
–10 ... +80
IP 65 (IP 66 on req.)
M12 connection
or Terminal box
13 x 12 Bit
Binär
12 to 28
Ø90x60
6000
n/a
–10 ... +80
IP 65
Terminal box
12
Ø90x60
6000
80/40
–10 ... +80
IP 65
Terminal box
13 x 12 Bit
According to Device
Profile 406 ISO 1189
13 x 12 Bit
According to Profibus DP 2.0 standard
(DIN 19 245 Part 3)
Multiturn
Profibus/CANopen
DeviceNet
10 ... 30
Multiturn
Profibus DP, ANopen
DeviceNet
10 ... 30
just 60 mm clearance needed
174/178
Multiturn
Profibus DP, ANopen
DeviceNet
10 ... 30
just 60 mm clearance
needed
174/178
Absolute fieldbus encioders
Version
Type series
Mechanical characteristics
Shaft Ø (mm)
max. housing dimension (mm)
max. speed (min-1)
max. shaft load radial/axial. (N)
max. operating temp. (°C)
Protection to
Type of connection
max. resolution
Type of code
Electrical characteristics
Version
Interface
Supply voltage (V DC)
highlights or product differentations
page
3/2005
165/169
1)
available as explosion proof zone 2 and 22
Encoders can be supplied with the following fieldbus protocols:
CANopen
Please ask about our
M12 fieldbus connection technology:
see page 210
www.kuebler.com
11
Overview/General
optional with incremental track
Product overview
Linear measurement systems
Version
Miniature
with encoders
Draw wire mecha nics for encoders
Series
Mechanical characteristics
Measuring range
[mm]
Resolution
[mm]
Temperature range
[°C]
Materials
Housing
Wire
Suitable encoders/interfaces
Page
Large draw wire
mechanics for enco ders
New
compact
robust
for very long measurement range
up to 2000
0,1
–10 ... +80
up to 6000
0,1
–20 ... +80
up to 40000**
0,1
–20 ... +80
Plastic reinforced
Steel wire *
2400 series with either incremental or
analog-(current, voltage) output
196
Al
Steel. para wire
various incremental
and absolut encoders
Al
Steel wire, para wire
various incremental
and absolut encoders
200
203
* over 1000 mm: plastic
coated wire
Version
Series
Mechanical characteristics
Measuring range
[mm]
Resolution
[mm]
Temperature range
Materials
Housing
Wire
Suitable encoders/interfaces
12
www.kuebler.com
[°C]
Iinear measurement
systen Limes
Measuring device
Magnetic sensor
with magnetic band,
not affected by dust,
shavings, humidity
With rack ore measuring wheel. Holding
device for encoder
up to 90 000
up to 0,005
no liwith
up to 0,1 mm
–20 ... + 70 °C
New
Contact our sales
department for
advice, with no obligation, on the different combination
options:
E-mail:
sales@kuebler.com
–10 ... 70 °C
Sensor: plastic
Cabel: PUR
Push-Pull or LineDriver Inverted
192
Measuring wheel:
Plastic or AL,
Rack: steel
depends from the
encoder
205
3/2005
Product overview
Connection Technology
M12-Lead-through
M12-Terminating Resistor
Overview/General
M12 connectors, straight/ right angle
• screenable metal body
• simple field assembly, no soldering necessary
• coupling/connector insert - can be turned
to 90º to the angle of the housing
from page
209
M12-Bus cable assemblies
• terminating resistor with M12 x 1 connector - provides an easily recognizable bus
drop in the field
• tough moulded polyurethane body
• heavy duty internal wiring
from page
212
• enclosure lead-through for Profibus
systems
• screenable body
• facilitates field installation
from page
213
We supply connectors and Bus cable
assemblies for
connecting to the
following
Fieldbuses:
Bus cable assemblies
CANopen
• PUR cable,
oil-resistant, can be used with drag
chains, halogen free
• flexible strand construction
• M12 x 1 pre-assembled Connector/coupling combinations
• pre-assembled connector and SUB-D
connector
• M12 x 1 pre-assembled Connector/cou pling combinations, straight/ right angle
• saves time and money
• simple field assembly
from page
3/2005
214
from page
218
www.kuebler.com
13
Product Overview
Connection Technology
Connectors
•
•
•
•
•
•
M23x1 Connectors
wide choice of connectors
with pin or socket insert
4-pin, 5-pin, 7-pin or 10-pin
connectors with MIL approval
right angle connectors
Right angle connectors and plug-in
connectors can also be supplied to meet
MIL standards
from page
230
www.kuebler.com
from page
231
•
•
•
•
•
ready for use with Kübler encoders
pre-wiring saves installation effort
avoids wiring errors
guarantees short-circuit protection
available in the following lengths:
2, 3, 5, 8, 10, 15, 25 and 30 m;
other lengths on request
from page
236
• PVC cable
• PUR cable
• PVC cable
• PUR cable
14
wide choice of connectors
9-pin, 12-pin and 17-pin
robust construction, metal body
pin inserts can be supplied wired clockwise or counter clockwise
Cable by the metre
Cable by the metre
from page
•
•
•
•
Pre-assembled cables
236
from page
235
3/2005
Product Overview
Accessories
SSI Display Type 570
Multi-function display type 571
Overview/General
Programming software Ezturn®
The software Ezturn®
Ezturn® is a programming software to program any Kübler multiturn encoders of the
latest generation.
Ezturn® comes as part of a programming
kit (power supply, interface, conector
etc...). It allows easy modification of
default encoder settings such as resolutions,
outputs ... and provides enhanced functionality for your encoder such as setting
cam outputs etc. On top of that, Ezturn® is
a practical set-up aid for field installation
of your encoder and may be used as a
powerful field diagnostics tool, too.
page
240
Flange Adapters
• SSI clock frequency from 100 Hz up to 1
MHz
• Suitable for SSI protocols up to 25 Bit
• Version with 2 optocoupler outputs to
work as limit or preset values; also available with tracking preset
• Large 15 mm high LED display, 6 digit,
with adjustable brightness
• Version with scalable analogue output,
resolution 14 Bit, 0…10 V, -10 … +10 V,
0 … 20 mA or 4 … 20 mA
• Version with serial interface
page
241
Flange adapters
• Fast count input for our Limes linear measurement system (100 kHz)
• Many programmable measuring functions
• Programmable, scaleable display
• Large 15 mm high LED display, 6 digit, with
adjustable brightness
• Version with scalable analogue output,
resolution 14 Bit, 0…10 V, -10 … +10 V,
0 … 20 mA or 4 … 20 mA
• Version with serial interface
page
242
Fastening eccentrics
• Mounting kit for hollow shaft encoders
• Mounting component for encoder model
A020
• Prevents radial play of the encoder
• Necessary axial play remains unaffected
• Materials:
– mounting element: stainless steel
– Screws: galvanized steel
Square or round flanges are used to match
individual flange size requirements or to
provide an exact flange compatibility with
competing encoders. All adapters are
made from Aluminium. They require
clamping flange encoders.
Fastening eccentrics fit to Kuebler
encoders with synchronous flanges.
Use at least three fastening eccentrics to
mount an encoder.
from page
page
starting from page
3/2005
249
243
248
www.kuebler.com
15
Product Overview
Accessories
Assembly bell
Couplings
Kübler supplies two different kinds of
couplings for shaft encoders:
– Bellow-type couplings recommended as
an inexpensive and highly reliabletype of
coupling.
– Spring washer couplings
are mainly used in those cases where
high speed and smaller angle displacement are requiered. They are easy to
mount because they are detachable.
page
254
Accessories for draw-wire encoder
The Assembly bell allows a quick and an
reliable mounting of shaft encoders with
additional benefit of electrical and thermal
insulation of the encoder. The assembly
bell comes as a kit that includes coupling,
screws etc...
• Guide pulley
• Extension cables 2 m, 5 m and 10 m
– Easy and quickly encoder mounting
– electrical and thermical insulation
– complete delivering (set)
page
256
from page
260
Measuring wheels
A wide range of measuring wheels, perfectly adapted to Kübler encoders.
Measuring wheels allow accurate length
measurement of moving measured material. They are suitable for al types of fabrics,
wood, plastic, metal, glass etc, depending
on the surface finish or coating that is
required.
page
16
258
www.kuebler.com
3/2005
General/Basics
Encoders can be used in applications,
where length, positions, speed or an angular position are measured. They transform
mechanical movements into electrical signals and can be divided into incremental
and absolute measuring systems.
Incremental encoders generate pulses,
where the number of pulses can be a measure of speed, length or position. In absolute
encoders, every position corresponds to an
unequivocal code pattern.
Another basic distinguishing mark are solidshaft or hollow shaft encoders. Nowadays
hollow-shaft encoders are becoming more
and more popular. Kübler has been pioneering hollow shaft encoder technology for
many years. Using a hollow shaft encoder
saves up 10 ... 30 % of costs and up to 50%
of the required space compared to a shaft
encoder. This is achieved by avoiding additional couplings, brackets and other assembly aids. To mount a hollow shaft encoder, it
is simply necessary to put it on the shaft
Example:
• shaft encoder
• coupling
• bracket
• mounting time
prevent the encoder from rotating by means
of a pin.
The basic advantages of hollow shaft
encoders in comparison to shaft encoders
are shown in the sketch below.
180.34.27.15.256.-
• hollow shaft encoder 190.• simple pin
2.• mounting time
5.197.-
Result: Even if the basic costs of a hollow shaft encoder is slightly
higher compared to a shaft encoder, the overall cost is > 20% less.
Application examples
Positioning
Length measurement
Detecting of fork’s position
Detecting of position
Angular measurement
Driver technology
3/2005
www.kuebler.com
17
Overview/General
Rotary Measuring Technology
General/Basics
Rotary Measuring Technology
Conformity:
All Kübler encoders fully comply with the
CE-regulations and are intensively
tested in our EMC laboratories. They con-
High quality of signals:
All encoders from Kübler, are equipped with
ageing and temperature compensation to
ensure a long term and stable signal also
after many years of operation.
Ageing compensation:
Each LED source will inevitably lose its
power over a period of time. As a result, the
output signal degrades. The phase shift
between channel A and B of 90° becomes
less and less. The direction of rotation may
no longer be detected. A special electronic
circuit, built into the Kübler specific ASIC,
prevents this effect..
Signals of a new encoder or encoders with
ageing compensation:
Signals of an older encoder without ageing
compensation:
form to CE requirements according to EN
61000-6-1, EN 61000-6-4 and EN 61000-6-3.
PLUS
Channel A
Channel B
Benefit: The ageing compensation circuit
ensures the same signal, even after many
years of operating time. The down time of
machines will be reduced dramatically and
the reliability is increased.
This specialised circuit ensures that the
quality of the signal will stay on the same
high level over the whole working temperature range.
Benefit:
The positioning accuracy of a machine will
not be affected by temperature changes.
Current Consumption:
The typical values for current consumption
given in the catalogue apply for ambient
temperature (23º C). Because of the temperature compensation, the current consumption of the encoder rises with the temperature. This increase in current is taken into
consideration when giving the figure for
maximum current consumption. The output
currents are dependent on the user's input
circuit and are therefore not included in the
figures given; these should therefore be
calculated and added in.
Short-circuit Protection:
The outputs of all the encoders are shortcircuit protected, provided that the supply
voltage is correctly wired. If an output is
connected by mistake to 0 V or +Ub or with
another output, the device will not be damaged. As soon as the error is corrected, then
the encoder is ready for use again.
Benefit:
Wiring circuit errors during installation that
often occur in the hectic of day-to-day industrial environments do not lead to the encoder being permanently damaged.
Environmental conditions:
A significant influence on the lifetime of the
encoder is set by the environment in which
the encoder is operating, e.g.:
The support design and the use of high
quality components makes our encoders
suitable for applications in rough conditions.
Temperature compensation:
PLUS
PLUS
• The ambient temperature
• The expected shaft load
• The possible grade of dust/dirt and
humidity/liquids
Temperature:
Definition according to
DIN standards 32 878
18
www.kuebler.com
Working temperature:
Is defined as the environmental temperature, in which the encoder will produce the
signals defined in the data sheets.
Many references from customers including
Bosch, Siemens and Bombardier are proof
of this high quality.
Operating temperature:
Is defined as the environmental temperature which the encoder can withstand without getting damaged.
3/2005
General/Basics
Dirt/dust and humidity/water:
The IP classification according to EN 60529
describes how the encoder is protected
against particles and water. It is described
as an abbreviation ”IP” followed by two
numbers.
The first digit defines the size of the particles. The higher the number the smaller the
particles.
Protection against particles (first digit):
Designation of colours
to DIN standard 757
Tested and documented quality
The second digit defines the resistance
against water. The higher the number, the
higher the water pressure can be.
Our encoders have a protection
up to IP 67.
These two tables summarise the most used
IP ratings:
Protection against water (second digit)
0 not protected
1 protected against particles 50 mm and larger
2 protected against particles 12,5 mm
and larger
3 protected against particles 2,5 mm and
larger
4 protected against particles 1,0 mm
and larger
5 protected against dust
6 dust proof
0 not protected
1 protected against vertically falling drops of
water
2 protected against falling drops of
water up to 15° from vertical
3 protected against water sprayed up to 60°
from vertical
4 protected against water sprayed from all
directions, limited ingress permitted
5 protected against low pressure jets from all
directions, limited ingress permitted
6 protected against strong jets of water, e.g.
for use on ship decks, limited
ingress permitted
7 protection against the affects of immersion
between 15 cm and 1 m
8 protected against long periods of
immersion under pressure
abbreviation
BK
BN
RD
OG
YE
GN
BU
VT
GY
WH
PK
GD
TQ
SR
colour
black
brown
red
orange
yellow
green
blue
violet
grey
white
pink
gold
turquoise
silver
All our absolute encoders leave the factory
accompanied by a test report.
A test report is also available for our incremental encoders on request.
This offers you even greater security. You
can incorporate this document into your
own quality control procedures.
.
3/2005
www.kuebler.com
19
Overview/General
Rotary Measuring Technology
General/Basics
Rotary Measuring Technology - Encoders
Installing encoders
Encoders shafts and in turn their bearings
are subjected to loads for a variety of reasons:
• Installation tolerances when mounting the
encoders (radial and angular displacement)
• Thermal changes, e.g. linear expansion of
the drive shaft
• Effects of wear, e.g. radial runout of the
drive shaft or vibrations
These load factors have a direct effect on
the life expectancy of the shaft bearings
and on the quality of the signal.
Facilities must therefore be provided during
installation to compensate for these forces.
For encoders having a solid shaft this is
generally done by using shaft couplings
between the drive shaft and the encoder
shaft. The solution with hollow shaft
Mounting examples for hollow shaft
encoders:
encoders is to use stator couplings, fixing
brackets or torque stops between the
encoder flange and the mounting surface.
Not making use of a coupling but instead
rigidly mounting the shaft and the encoder
housing generally leads to unacceptably
high loads on the bearings; the ensuing
wear will cause the encoder to fail prematurely.
In principle certain bearing loads should
not be exceeded, so as to avoid permanent
damage to the encoder. If hollow shaft
encoders are correctly installed and the
torque stops or stator couplings that are
available from Kübler are used, then no
problems will occur. For solid shaft encoders the maximum permitted axial and radial loads are shown in the appropriate technical data.
Mounting of a hollow shaft encoder with
torque stop and pin (easiest and fastest
mounting). Standard hollow shaft encoders
are equipped with the torque stop.
Application:
If axial play is less than 0.5 mm. Resolution
up to 2500 ppr (If no pulse doubling is used)
Mounting of a hollow shaft encoder with
extended torque stop and long pin.
Art.No 8.0000.4600.0000
Application:
Specially recommended, if there is a large
axial play. Due to the bigger mounting
radius of the pin, the resolution can be higher (up to 3600 ppr, if no pulse doubling is
used)
Mounting of a hollow shaft encoder with a
stator coupling
Art.No 8.0010.1601.0000
Application:
For higher resolution or if no pin can be
used, due to mechanical restrictions.
No restrictions to resolution
20
www.kuebler.com
3/2005
General/Basics
Rotary Measuring Technology
Mounting with fastening eccentrics and
coupling (to reduce shaft overload)
Overview/General
Mounting examples for shaft encoders with
synchronous flange:
Mounting with assembly bell, fastening
eccentrics and coupling (to prevent shaft
overload and to insulate the encoder
thermally and electrically)
Art.No 8.0000.4500.XXXX
Mounting examples for shaft encoders with
clamping flange:
Mounting with an angular bracket and coupling (to reduce shaft overload)
e.g. Art.No 8.0010.2300.0000
Mounting with a commonly used clamping
device and coupling (to reduce shaft
overload)
3/2005
www.kuebler.com
21
General/Basics
Rotary Measuring Technology - Encoders
Loading of encoder shaft bearings
due to coupling forces.
With all spring couplings (shaft coupling,
stator coupling, fixing bracket), alignment
and axial errors are converted to a force
that corresponds to the spring constant of
the coupling. This force has to be absorbed by the encoder shaft bearings. When
installing an encoder, this should be done
with as little force as possible, i.e. without
any unnecessary initial tension on the coupling. If this is adhered to, then with all
Kübler couplings adequate tolerance compensation is guaranteed for the whole service life of the encoder bearings.
This force does not occur with torque stops
for hollow shaft encoders, where the encoder is prevented from turning also by
means of a pin or rod. Although the encoder is prevented from rotating due to a rigid
interlock, the encoder is still free to move in
any other direction. This is of course
dependent on it being mounted in such a
way that it has freedom to move radially
and especially axially (thermal linear
expansion of the drive shaft!).
Possible errors in accuracy due to
couplings:
1. Deviations in accuracy caused by torsion
of a spring coupling (in particular shaft
couplings)
This deviation in accuracy is defined by the
torque to be transmitted (bearing friction
and mass moment of inertia) and by the torsional spring constant of the torque stop.
The following applies:
Two reasons for errors in accuracy of
couplings:
Relationship between the resolution of an
encoder in bit and the smallest increment in
angular degrees:
binary
ppr
degrees
degrees:min:sec
sec
Resolution
Increment
max. torque [Ncm]
Max. error (degree) = torsional spring constant
[Ncm/degree].
The following table serves to estimate the
ratio between such an error and the smallest increment of an encoder:
10 bit
1024
0,352
0:21:06
1266
11 bit
2048
0,176
0:10:33
633
12 bit
4096
0,088
0:05:16
316
13 bit
8192
0,044
0:02:38
158
14 bit
16384
0,022
0:01:19
79
2. Deviations in accuracy caused by radial
play in the drive shaft with asymmetrical
mounting of the couplings.
Here one has to differentiate between couplings that are mounted in an axially symmetrical manner round the shaft (all shaft
couplings, many stator couplings) and
asymmetrically mounted couplings (many
stator couplings, all mounting brackets and
pin-based torque stops).
With asymmetrical couplings deviations in
accuracy can arise due to radial movements of the drive shaft (radial runout/play);
this is determined by the system. These
deviations are dependent on the amount of
the radial play and the distance of the torque stop locating point from the drive shaft.
Maximum permissible radial runout to
achieve an accuracy >1/2 LSB when using
an asymmetrical 1 point torque stop.
Max.
radial runout/play
[µm]
Max.permissible
zul. Radialschlag/-Spiel
[µm]
The relationship is shown in the following
diagram:
100
90
10 bit/16192
bit / 1024 ppr
14
80
11bit/16192
bit / 2048 ppr
13
70
60
50
12bit/4096
bit / 4096 ppr
12
40
30
13 bit/8192
bit / 8192 ppr
11
20
14 bit/16384
bit / 16384 ppr
10
10
0
10
20
30
40
50
60
70
80
90
100
Distance
between torque stop locating point and mid-point of drive axle [mm]
Abstand zwischen Drehmomentstützen-Fixpunkt und Antriebsachsen-Mittelpunkt [mm]
22
www.kuebler.com
3/2005
General/Basics
Shaft loads that result in particular
from measuring wheels, belts and
similar components.
Measuring, toothed or belt wheels, mounted directly onto the encoder shaft, exert
radial forces on the latter that are dependent on tension and angular acceleration.
Kübler encoders are designed so that they
are able to a large extent absorb these forces. The maximum permissible shaft loading is shown in the technical data for the
encoder. If in a particular application the
load values are likely to exceed those given
for the encoder, then the encoder shaft
should be isolated from the radial load by
means of an intermediate shaft having its
own suitable bearings that can take up the
forces. For this type of application Kübler
offers a special bearing box (see the
Accessories section in the catalogue).
Mounting an encoder using a displacement
measuring device and a measuring wheel,
e.g. for length measurement of film, fabrics
etc.
Art.No. 8.0010.7000.0004
Mounting with bearing box, if shaft load is
very high, e.g. belt-drives etc.
Art.No. 8.0010.8200.0004
3/2005
www.kuebler.com
23
Overview/General
Rotary Measuring Technology - Encoders
General/Basics
Rotary Measuring Technology - Encoders
Bearing life:
All Kübler encoders are designed to ensure
that their bearings give a long service life.
This is subject of course to correct installation and to the load limits for the shaft
(shaft encoders) being complied with or, in
the case of hollow shaft encoders, being
mounted with the appropriate stator couplings or torque stops.
The calculations are based on a mixed
load, where the axial force components are
always half of the radial shaft load.
The use of the torque stops and stator couplings that are offered ensure that the shaft
load with the hollow shaft encoders as supplied from the factory is kept very small.
The following diagrams show the expected
service life of the shaft encoder bearings
depending on the bearing load.
Bearing life for shaft encoders Type 2400
20
18
Radial
shaftshaft
loadload
[N] [N]
radial
16
14
12
10
8
6
1000 rpm
4
2000 rpm
3000 rpm
2
12000 rpm
6000 rpm
0
0
2
4
6
8
10
12
14
16
18
20
Bearing
service
life in years
bearing
life [years]
Bearing life for shaft encoders Type 36x0
40
Radialradial
shaftshaft
loadload
[N] [N]
35
30
25
20
15
1000 rpm
2000 rpm
3000 rpm
6000 rpm
12000 rpm
10
5
0
0
2
4
6
8
10
12
14
16
18
20
Bearing
service
life in years
life [years]
bearing
24
www.kuebler.com
3/2005
General/Basics
Bearing life for shaft encoders Type 3700
Overview/General
Rotary Measuring Technology - Encoders
140
radial
shaft
Radial
shaft
loadload
[N][N]
120
100
80
60
1000 rpm
2000 rpm
3000 rpm
6000 rpm
12000 rpm
40
20
0
0
2
4
6
8
10
12
14
16
18
20
Bearingbearing
servicelife
life[years]
in years
Bearing life for shaft encoders Type 58xx
180
160
Radialradial
shaft shaft
load load
[N] [N]
140
120
100
1000 rpm
80
2000 rpm
3000 rpm
6000 rpm
12000 rpm
60
40
20
0
0
2
4
6
8
10
12
14
16
18
20
Bearingbearing
servicelife
life[years]
in years
3/2005
www.kuebler.com
25
General/Basics
Rotary Measuring Technology
Incremental encoder
Assembly and function:
Kübler encoders operate on an electro-optical scanning principle.
A disk with a radial grating of lines and
gaps rotates between a light source
(mostly a LED) and a receiver which produces a sine wave signal proportional to
the light received.
Mask
LED
Receiver
Disk with radial lines
and gaps
Processing of the signals:
26
www.kuebler.com
The sine wave signals are processed further in an electronic circuitry, usually a
Kübler specific ASIC. This is necessary
because most controllers controls (like e.g.
Kübler counters) require digital signals with
a certain voltage level. For that the signals
are pre-processed in the encoder. The preprocessed signals are transwithted by the
output circuit depending on the application.
3/2005
General/Basics
Rotary Measuring Technology
Number of channels:
When selecting the encoder, following
parameters should be considered in addition to the topic mentioned on page 19
Overview/General
Selecting an incremental
encoder:
Encoders with one output channel
Encoders with one output channel are used
where no direction sensing is needed, e.g.
speed control or length measuring.
Encoders with two output channels
Applications, where the direction of a rotation should be sensed, e.g. positioning,
require encoders with two channels A and
B being shifted 90° out of phase.
By detecting the phase shift, the direction
can be located.
• Shaft turning clockwise, top-view of shaft
• Inverted signals available
• 0-pulse is linked to AND with channel A
and B
tr = rise time
tf = fall time
Encoders with three output channels
In addition to the two channels A and B
there is a zero signal available, that appears
once per turn. This can be used e.g. as a
reference signal during the first revolution
after power up.
• Shaft turning clockwise, top-view of shaft
• Inverted signals available
• 0-pulse is linked to AND with channel A
and B
tr = rise time
tf = fall time
3/2005
www.kuebler.com
27
General/Basics
Rotary Measuring Technology
Multiplication of pulses:
The resolution of a two channel encoder
can be multiplied by two or four using a
special edge detecting.
An encoder with physically 5000 pulses per
revolution can generate 20000 pulses per
revolution using this technique
Inverted signals:
When used in environments, with a lot of
electrical noise and/or if very long cable
distances are required, we recommend to
use encoders with inverted (complementary) signals. These signals are always
available with output circuits of the RS 422
type and sine wave outputs. Kübler also
offers them for push-pull outputs.
Resolution:
Example: An encoder is equipped with a
measuring wheel. Every revolution corresponds to a distance of 200 mm (circumference). The accuracy should be 0,1 mm.
What is the required resolution (ppr)?
Given:
Circumference of the measuring
wheel: U = 200 [mm]
Accuracy of the system: G = 0,1 [mm]
Wanted: Resolution of the encoder: A = ?
[pulses/resolution]
resolution =
Circumference
Accuracy
=
U
G
The required resolution would be 2000 ppr
(pulses per revolution).
28
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3/2005
General/Basics
Rotary Measuring Technology
The required pulse frequency can be calculated. This is based on the number of pulses
per turn (ppr) and the speed (rpm). The max.
pulse frequency is listed for each encoder.
Usually it is 300 kHz. Kübler also offers high
resolution encoders with a pulse frequency
of up to 800 kHz.
Example
of how to calculate the required pulse frequency fmax:
Given:
Overview/General
Pulse frequency:
Speed n= 3000 min-1
Resolution of the encoder
R = 1000 ppr
nxA
60
The required pulse frequency is 50 kHz.
Now you can compare this result with the
data of the encoder you would like to
choose.
fmax =
This diagram can be used for the most common resolutions as a quick guide:
350
5000 ppr
2500 ppr
required pulse frequency [kHz]
300
250
200
1000 ppr
150
100
500 ppr
50
250 ppr
0
2000
4000
6000
8000
10000 120000
speed [min–1]
Outputs and voltage supplies (overview):
Kübler offers a wide range of possible outputs
and voltage supplies for any application.
Output
RS 422
RS 422
Push Pull output
Push Pull output
Push Pull (7272)
Sine wave voltage output
Sine wave voltage output
Inverted signals
Yes
Yes
No
Yes
Yes
Yes
Yes
Voltage supply
5 V DC
10 ... 30 V DC or 5 ... 30 V DC
10 ... 30 V DC or 5 ... 30 V DC
10 ... 30 V DC or 5 ... 30 V DC
5 ... 30 V DC
5 V DC
10 ... 30 V DC
If the encoder is used in an environment
with strong electrical noise and long cables
we highly recommend the use of inverted
signals.
Sensor outputs:
3/2005
The sensor outputs are used if the distance
from the encoder to the control unit is very
long and the voltage supply at the encoder
could drop due to this long distance.
The input impedance of the sensor inputs
(Controller) is very high, and the voltage
drop on the sensor output line is almost
zero. Due to this it is possible to detect the
actual supply voltage of the encoder (e.g.
4,2 V instead of 5 V). Based on this
information the controller will increase the
voltage supply to e.g. 5,8 V.
www.kuebler.com
29
General/Basics
Rotary Measuring Technology
Digital outputs:
The sine wave signal from the optical system is first digitised to have square wave
signals available.
• Shaft turning clockwise, top view of shaft
• Inverted signals are available
• 0-pulse is linked to AND with channel
A and B
To transmit the signals there are two possible outputs available. RS 422 (TTL compatible) or push-pull (covers PNP or NPN).
When choosing the suitable output for the
application the following points have to be
considered:
RS 422:
Encoder
• The corresponding unit / controller the
encoder will be connected to
• The distance from the encoder to the
receiver unit
• The sensitivity against electrical noise
or other interferences.
recommended input circuit
Output circuit and recommended
input circuit
RS 422 line driver
RS 422 line receiver
e.g. AM26 C 32
Z = 120 Ω
Push-pull outputs::
Push-pull outputs are suitable for count
interface cards, electronic counters or PLC
inputs. They are available in two versions:
Push-pull:
– Push-pull with integrated wave impedance adjustment, recommended cable
impedance 40 … 150 Ω
– Recommended for long cable lengths,
high pulse frequencies and output voltages to 30 V
– With or without inverted
(complementary) signals
Output circuit and recommended input circuit push-pull with inverted signals:
Encoder
Push-pull (7272):
– Universal line driver 5 … 30 V with
low-level (max 0.5 V)
– Recommended for cable lengths
up to 30 m
– With inverted signals
recommended input circuit
UB
A, B, 0
RL
A, B, 0
GND
integrated push-pull driver
30
www.kuebler.com
RL = 1 kΩ
3/2005
General/Basics
Rotary Measuring Technology
encoder
recommended input circuit
Overview/General
Output circuit and recommended
input circuit push-pull without
inverted signals:
UB
A, B, 0
RL
UB
2
GND
Integrated push-pull driver
Sine wave outputs:
RL = 1 kΩ
The sine wave signals are available as voltage signals. They can be further processed
and can be multiplied by a factor of usually
10, 20, 50, 100, 400, 500, 1000 res. binary factors (512, 1024). Due to the interpolation of
the two signals, which are 90° out of phase,
a very high resolution can be achieved.
This makes these kind of signals specially
useful for applications where very high
resolutions are required. Further they are
very suitable for digital drives with a very
slow and precise movement, e.g. for grinding machines or lifts and elevators.
1V/
1V/
1V/
• Shaft turning
clockwise, top
view of shaft
• 0-pulse is generated once per turn
Output circuit and recommended input
circuit for sine wave voltage signals:
encoder
recommended input circuit
Ra = 10 Ω
Z = 120 Ω
C1 = 150 pF
U1 = U0
OPV: z.B. MC33074
C2 = 10 pF
R1 = 10 kΩ
R2 = 33 kΩ
U0 = 2,5 V ±0,5 V
3/2005
www.kuebler.com
31
General/Basics
Rotary Measuring Technology
Cable length:
Depending on the output circuit and the electrical noise the following cable lengths are
recommended:
Output circuit
Push-pull without inverted
signals
Push-pull with inverted signals
Push-Pull with inverted signals (7272)
RS 422 with inverted signals
Voltage sinus with invertedsignals
max. cable length
Encoder connected
to e.g.
100 m
250 m
30 m
up to 1000 m
(> 50 m depending
on frequency)
50 m
Kübler counter/PLC
PLC/IPC1)
PLC/IPC1)
PLC/IPC1)
1)IPC = industrial PC
Annotations:
• Depending on the application the recommended cable length can be shorter, especially in areas with strong
electrical noise.
• Always use shielded cables
• The core diameter of the signal cores should be ≥ 0,14 mm2
• The core diameter of the voltage supply cores should be large enough depending on the cable length, that the
voltage supply of the encoder is high enough and the signals do not go below the minimum levels!
We strictly recommend the use of the cable types written down in the accessories.
Absolute encoder
Design and function:
PLUS
Selecting an absolute encoder:
Versions:
32
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Absolute encoders have a disk with a digital coding on concentric tracks. This code
is read by a Kübler Opto-Asic. A unique bit
pattern is assigned to each position.
The advantage is, that after power failure
true position verification is available as
soon as power is up again, even if the shaft
was moved during the dead state.
Advantage: No reference drives after
starting-up are necessary as
with incremental systems.
Safety is increased and the time
taken for reference drives is
saved.
When selecting the right absolute encoder
the following parameters should be considered in addition to the recomendations on
page 19.
• Supply voltage
Singleturn encoders:
Depending on the number of divisions they
genrate up to 16384 (14 Bit) unique per turn.
This corresponds to an angular resolution
of 0.022° (= 1,3’). After one revolution the
process re-starts.
Multiturn encoders:
They are available with up to 8192 (13 Bit)
definite angular positions per revolution and
in addition 4096 (12 Bit) definite revolutions.
This corresponds to 33.5 million definite
positions.
Singleturn encoders can be used in applications where revolution is sufficient, e.g.
measurement of angles, robotic.
Multiturn encoders can be used for positioning applications e.g. automatic storage,
retiered systems, lift elevators, cranes,
machine tool, etc.
• Type of code
• Interface (SSI, parallel, fieldbus,
4 ... 20 mA)
3/2005
General/Basics
Rotary Measuring Technology
Binary Code:
The binary code can be processed very
easily by computer systems. When using
optical read-out, errors may occure,
because the change from one bit to another
on the different concentric tracks (LSB,
LSB+1...) is not exactly synchronized. Due to
this, without any correction of the code, the
position information could be wrong.
Bit 1 (LSB)
Bit 2
Bit 3
Bit 4 (MSB)
Significance
0 1
2
3
4
5
6
7
Gray Code:
The Gray Code is a single-step code. This
indicates, that from one position to the next
only 1 bit is changed. The reliability of the
code detection is increased, which leads to
a high position-reliability.
Symmetrically cut Gray Code
(Gray-Excess):
The extraction of a defined part of the gray
code leads to the gray-excess code. This
code enables the generation of non binary
based divisions, e.g. 360, 720, 1000, 1440.
8
9 10 11 12 13 14 15
The gray code is used to opticaly read out
the position for all absolute encoders
Bit 1 (LSB)
Bit 2
Bit 3
Bit 4 (MSB)
Significance
0 1
2
3
4
5
6
7
8
9 10 11 12 13 14 15
0 1
2
3
4
5
6
Bit 1 (LSB)
Bit 2
Bit 3
Bit 4 MSB)
Significance
3/2005
7
8
9
www.kuebler.com
33
Overview/General
Code types:
General/Basics
Rotary Measuring Technology
Reversion of the Gray Code:
The code values increase when the shaft is
turning clockwise. If the most significant bit
(MSB) is inverted, the code values
decrease when the shaft is turning clockwise
Programmability
The encoder type series 5862, 5882 and 9081
are user programmable. For this you can
use the Küber programming tool Ezturn®
For further information please look at page
220.
Patented Integrative Technology®:
Integrative Technology, developed and
patented by Kübler, is a package of measures that ensures compact construction,
high signal quality, high shock resistance up to 2500 m/s2, high reliability and a high
level of immunity to EMI.
PLUS
This is achieved using an Opto ASIC, a multilayer board and an especially shock resistant and space-saving method of mounting
the sensor unit. In addition the use of a highly optimized interface ASIC ensures the
integration of several hundred individual
components. Components that had previously been needed to balance the system,
such as balancing potentiometers, can be
dispensed with.
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Advantages of Integrative technology:
This is achieved using an Opto ASIC, a multilayer board and an especially shock resistant and space-saving method of mounting
the sensor unit. In addition the use of a highly optimized interface ASIC ensures the
integration of several hundred individual
components. Components that had previously been needed to balance the system,
such as balancing potentiometers, can be
dispensed with.
3/2005
General/Basics
Rotary Measuring Technology
Overview/General
Size comparison and comparison
of complexity
Kübler multiturn electronic with Standard mechanical
Intelligent-Sensing-Technology® multiturn encoder
Advantages of the non-contact electronic
multiturn sensor
• Simple to implement hollow shaft version
• Virtually no wear
• Small number of component parts
• Low intrinsic heating
• High shock- and vibration resistance
• Ideal for highly dynamic applications
Patented Intelligent-SensingTechnology (IST)®
An innovative principle of operation based
on a non-contact electronic multiturn stage
overcomes system disadvantages previously associated with encoders that had
mechanical gears or with traditional electronic gear technology.
PLUS
Advantages:
• High operational reliability
• Logic filter and innovative principle of
operation compensate for high
EMC interference
• Free from wear
3/2005
www.kuebler.com
35
General/Basics
Rotary Measuring Technology
Outputs
To transfer the position data to a controller,
different interfaces are available.
Parallel output:
This type of transfer is very fast. All bits of a
position are transferred simultaneously
each via a separate line.
Output circuit and recommended
input circuit parallel interface:
encoder
recommended input circuit
Integrated push-pull driver
Synchronous Serial Interface (SSI):
Compared to the parallel interface, the SSI
interface needs less components and the
EMC-characteristics are much better. In
addition less cores are needed for
Output circuit and recommended
input circuit of the SSI-Interface:
encoder
transmission and the possible cable length
is much longer.
Recommended input circuit
Optocoupler, e.g. 6N137
Data +
RS 485
Line driver
Data -
Clock
R1, R2 = 100 Ω
C1 = 1 nF
Output circuit and recommended input circuit for multiturn encoders with SSI output,
e.g.5862, 5882, 9081:
+5V
+5V
Data +
Z
Data +5V
RS485 Transceiver
RS485 Transceiver
10k
z.B. MAX 490
Clock +
120
Z
Clock 10k
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Z = 120 Ohm
3/2005
General/Basics
Rotary Measuring Technology
Data transmission:
Typical values:
Overview/General
t1 ≥ 1 µs
t2 < 0,5 µs (without cable)
t3 = max.40 µs
2 µs ≤ T ≤ 10 µs
n = resolution in bits
At rest, the clock and data lines are on high.
The first trailing pulse edge signals the start
of data transmission.
The data are transmitted in bits, starting
with the MSB with the leading pulse edges
after that.
Transmission of a complete data item
requires n + 1 leading pulse edges
(n = resolution in bits).
After the load positive-going clock signal,
the data line stays on low until the encoder
is ready for a new data item. The clock line
must stay on high for at least as long and
after that, can start as new read-out
sequence with a trailing edge.
Type of connection and recommended
input circuit for encoder for encoder
type 5850 and 7031 with current interface
4 ...20 mA
encoder
Please note:
The data are updated synchronously with
the read-out cycle.
The data are therefore as current as the
temporal distance between two read-outs;
periodic read-out of the encoder is
therefore recommended. After a long break
in read-out and with the encoder simultaneously turning the shaft, the data content
may be ‘out of date’ by the time of the first
read-out and should be ignored.
recommended input circuit
+
+UB
Encoder supply
0V
voltage supply
10 ... 30 V DC
–
I+
transducer
PLC
I-
+
–
3/2005
www.kuebler.com
37
General/Basics
Rotary Measuring Technology
Output circuit and recommended input circuit for encoder
with RS485 interface (halfduplex)
e.g. 5862, 5882, 9081:
+5V
+5V
T/R+
Rt
TXD
T/R-
+5V
RS485 Transceiver
RXD
RS485 Transceiver
4,7k
120
RXD
Rt
TXD
4,7k
Rt = 120 Ohm
Encoders with internal termination have a fixed terminating resistor Rt built in. This variant
is designed for point-to-point transmissions between 2 devices. With devices having external termination the user must activate the terminating resistor by placing a jumper between
pins 5 and 6. This variant is suitable for the construction of bus systems with several encoders. With bus systems, the EIA-485 standard recommends terminating each end of a data
link circuit with a terminating resistor. The RS-485 interface is asynchronous. In half-duplex
operation it is not possible to send and receive at the same time. The data transmission is
controlled via ESC commands.
Cable length:
Depending on the desired output circuit, we recommend following cable lengths:
Interface and output circuit
Parallel CMOS/TTL
Parallel push-pull
SSI
RS 422 /RS 485
Analogue 4 ... 20 mA
max. cable length
2m
100 m
up to 1200 m
(>50 m depending
on frequency)
200 m
Connected to
PLC/IPC1)
PLC/IPC1)
PLC/IPC1)
1)IPC = Industrial PC
Annotations:
• Depending on the application the max. allowed cable length can be shorter, especially in areas with
strong electrical noise.
• Always use shielded cables
• The core diameter of the signal cores should be ≥ 0,14 mm2
• The core diameter of the voltage supply cores should be large enough depending on the cable length, that the voltage supply of the encoder is high enough and the signals do not go below the minimum levels!
We strictly recommend the use of the cable types written down in the accessories.
38
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3/2005
General/Basics
Rotary Measuring Technology - Fieldbus
The use of a network of sensor-actuator
bus systems has essential advantages:
• Reduced expenditure concerning connection: All members are linked by one cable.
• Wide range diagnostics and programming
possibility of the units.
Overview/General
Bus systems:
CANopen
In the following please find the available
bus systems:
CAN:
• CAN fullfils the real time demands of the
automobile industries (ABS, Airbag,
Motormanagement)
• Check for importance of message
• Multi-Master system
• high allocation on the network
• The message text (speed, position...) itself
is marked by an identifier through the
whole network, instead of indexing the
nodes.
• Monitoring (high reliability)
• Bus Specification according to CAN High
Speed ISO/DIN 11898 for transmission
rates of up to 1 Mbaud.
Introduction
The Kübler Profibus encoder is an absolute
multiturn encoder. The version described
sends its current position to another station
via the "CAN-bus" transmission medium
(physically: screened and twisted two-wire
line).
The serial bus system CAN (Controller Area
Network), which had been originally developed for automotive uses, is gaining ground
in industrial automation technology. The
system is multimaster compatible, i.e. several CAN- stations are able to request the
bus at the same time. The data transfer is
regulated by the message's priority. The
message with the highest priority (determined by the identifier) will be received
immediately. Mitin the CAN system, there
are message identifiers but no transport
addresses. The message which is being
sent can be received by all stations at the
same time (broadcast). By means of a spe-
cial filter method, the station only accepts
the relevant messages which is of importance for this station. The identifier transmitted with the message is the basis for the
decision as to whether the message will be
accepted or not.
The bus coupler is standardised according
to the international standard ISO-DIS 11898
(CAN High Speed) and allows data to be
transferred at a maximum rate of 1 MBit/ s.
The most significant feature of the
CAN-protocol is its high level of transmission reliability (Hamming distance = 6). The
CAN-Controller Intel 82527 used in the
encoder is basic as well as full-CAN compatible and supports the CAN-specification
2.0 part B (standard protocol with 11-bitidentifier as well as extended protocol with
29-bit identifier). Until today , only 11-bit
identifiers have been used for CANopen.
Field of application
In applications, where the position of a
drive or of other parts of a machine has to
be recorded and signalled to the control
system, the encoder can carry out this
function. The encoder can resolve, for
instance, positioning tasks by sending the
check-back signal concerning the present
drive position via the CAN bus to the positioning unit.
CANopen
3/2005
• Accept or ignore ® network wide broadcasting
www.kuebler.com
39
General/Basics
Rotary Measuring Technology - Fieldbus
The CANopen Profile
CANopen allows for:
• synchronisation of the devices,
• auto-configuration of the network,
• comfortable access to all device parameters.
CANopen uses
four communication objects (COB) with different features:
• Process Data Objects (PDO) for real-time
data
• Service Data Objects (SDO) for the transfer of parameters and programs
• Network Management (NMT, LifeGuarding)
• predefined objects (for synchronisation,
time stamp, emergency message)
Existing Profiles
The following device profiles already exist::
• CiA Draft Standard Proposal 401 for
Input/Output Modules
The encoder device profile (CIA DSP 406)
V 2.0
• simultaneous data input and output.
• cyclical and event-controlled process
data processing,
All device parameters are stored in an
object directory. The object directory contains the description, data type and structure of the parameters as well as their
addresses (index).
The directory consists of three parts:
• communication
• profile parameters,
• device profile parameters and manufacturer specific parameters.
• CiA Work Draft 404 for Closed-Loop
Controllers and Transformers
• CiA Work Item 405 for IEC-1131 Interfaces
• CiA Draft Standard Proposal 402 for Drives
and Motion Control
• CiA Draft Standard Proposal 406 for
Encoders
• CiA Work Item 403 for Human-Machine
Interfaces
• CiA Work Item 407 for Public Transport
This profile describes a standardised and
binding, but manufacturer-independent definition of the interface for encoders. The
profile not only defines which CANopen
functions are to be used, but also how they
are to be used. This standard allows an
open and manufacturer-independent bus
system. The device profile consists of two
object categories
• the standard category C1 describes all the
basic functions the shaft encoder must
contain
• the extended category C2 contains a variety of additional functions which either
have to be supported by category C2 shaft
encoders (mandatory) or which are
optional. Category C2 devices thus contain
all C1 and C2 mandatory functions as well
as, depending on the manufacturer, further
optional functions. In addition, an addressable area is defined in the profile, to
which, depending on the manufacturer,
different functions can be assigned.
DATA Transmission
In CANopen, the data is transferred by
means of two different communication
types (COB = Communication Object) with
different features:
• Process Data Objects (PDO)
• Service Data Objects (SDO)
The priority of the message objects is determined by the COB identifier.
The process data objects (PDO) serve the
highly dynamic exchange of real-time data
(e.g. position of the shaft encoder) with a
maximum length of 8 Byte.
• CiA Work Item 408 for Fork-Lifts
This data is transferred with high priority
(low COB identifier). PDOs are broadcast
messages and put their information simultaneously at the disposal of all desired
receivers. The service data objects (SDO)
form the communication channel for the
transfer of device parameters (e.g. programming of the shaft encoder's resolution). Since these parameters are transferred acyclically (e.g. only once when
starting up the network), the SDO objects
have a low priority (high COB identifier).
NODE NUMBER
The 7-bit node number is set by means of
the hardware via the 6 DIP switches on the
encoder's connection pcb.
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3/2005
General/Basics
Rotary Measuring Technology - Fieldbus
• Master/Slave and peer-to-peer
capabilities
• Transport of control-oriented information
such as process data
• Supports up to 64 nodes
• Simultaneous support of network powered
and self-powered devices
Detailed description of DeviceNet
The Kübler DeviceNet encoder is an absolute multiturn encoder, which sends its current position to other stations on the bus via
the DeviceNet interface. The serial bus
system CAN (Controller Area Network) that
was originally developed for applications in
the automotive industry is also becoming
more widespread in automation technology.
It is multimaster capable, i.e. several
DeviceNet nodes can simultaneously
request the current position.
Data transfer is controlled by the priority of
the message. With DeviceNet there are no
node addresses, only message identifiers.
The message being sent can be received
Field of application
The Kübler CANopen encoder is used in
systems, where the position of a drive or
machine part is detected and must then be
communicated on to a controller.
The DeviceNet profile:
Communications system:
Control Architectures:
Speed Example:
• Recognition of identical node addressing
(duplicate MAC-ID detection)
• Bus specification to CAN High-Speed
ISO/DIN 11898 for transmission rates of
125 Kbits, 250 Kbits or 500 Kbits
simultaneously by all nodes (Broadcast).
Because of message filtering each node
only accepts messages meant for it. The
criterion for this decision is the identifier
transmitted with each message.
The bus interface meets international standards. The CAN controller used works
equally well with Basic as well as Full CAN
and supports the CAN specification 2.0 Part
B (standard protocol with 11 bit identifier as
well as the extended protocol with 29 bit
identifier).
The encoder carries out this task as a node
on the bus.
Producer/ Consumer
Strobe I/O, Change of State I/O, or Cyclic Interval I/O
< 1 ms for eight closed controllers
Cable length and bus speed: Baud rate
Speed
125 Kbps
250 Kbps
500 Kbps
3/2005
• Protection in case of wiring errors
Distance
500 m
250 m
100 m
Bus topology:
Linear (trunkline/dropline), supply and signal are on
the same line.
Power supply:
24 V DC rated at up to 8A
Number of nodes:
max. 64
Standard Used:
Media Access Method
CAN (ISO 11898)
Multi-cast messaging
Governing body:
Open DeviceNet Vendor Association (ODVA)
www.kuebler.com
41
Overview/General
DeviceNet:
General/Basics
Rotary Measuring Technology - Fieldbus
Profile
Device Profile for Encoders
DSE 354-01
Classes:
This profile describes the mandatory specification for the encoder interface, independent of the manufacturer. It lays down
which DeviceNet functions are used and
how they are to be applied. This standard
makes it possible to have a bus system that
is not dependent on the manufacturer.
The device profile is structured into several
object classes.
Object Class
Identify
Message Router
DeviceNet
Connection
Assembly
Parameter
Position Sensor
Implementation
required
required
required
required
required
optional
required
Data transmission:
Instance
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Encoder node number
The node number of the encoder is set by
hardware via 6 DIP switches on the bus
wiring backplane.
The following settings are possible:
Nodes: 0 … 63
Baud rate: 125, 250, 500 Kbits.
42
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Instance
1
1
1
at least 1 - Explicit, I/O
at least 1
1 (5)
1
Name
Code Sequence
Scaling Function Control
Position Format
Measuring units per Revolution
Total Measuring Range
Position Measuring Steps
Preset Value
Position Value
Operating Status
Single Turn Resolution
Number of distinguishable revolutions
Alarm Flag
Generated Alarms
Supported Alarms
Warning Flag
Generated Warnings
Supported Warnings
Serial Number
Access
r/w
r/w
ro
r/w
r/w
ro
r/w
ro
ro
ro
r/w
ro
ro
ro
ro
ro
ro
ro
3/2005
General/Basics
Profibus: General Information
The basic functions of the PROFIBUS DP
are only described in extracts in here. For
additional information, please refer to the
standards on PROFIBUS DP, i.e. DIN 19245-3
and EN 50170 respectively.
Introduction
The Kübler Profibus encoders areusually
muliturn absolute encoders. The version
described sends its current position to
another station via the transmission medium "PROFIBUS DP" (physically: screened
and twisted pair line). The Profibus encoder
supports all class 1 and 2 functions listed in
the encoder profile.
PROFIBUS-DP is standardised and binding,
but manufacturer-independent definition for
a variety of applications in the field of production, process and automation. The
requirements of openness and independence from the manufacturer are stipulated
in the European standard EN 50 170.
PROFIBUS-DP perwiths the communication
of devices produced by different manufacturers without any particular adaptations of
the interfaces. PROFIBUS DP is a special
standard version for a quick data exchange
within the field level which has been optimised in terms of speed and low connection
costs. Central with local field devices like
drives, valves, or encoders. The data
exchange between these devices is predominantly cyclical. The communication
functions required for this exchange are
determined by the functions of the
PROFIBUS DP according to the EN 50 170
European standard.
Field of application
In systems, where the position of a drive or
of any other part of a machine has to be
recorded and transmitted to the control system, the encoder is doing this function. The
encoder can resolve, for instance,
positioning tasks by sending the feedback
signal concerning the present drive position
via the PROFIBUS DP to the positioning unit.
Basic function of the Profibus DP
The central control system (master) cyclically reads out the input information from
the slaves and transmits the output information to the slaves. For this purpose, the bus
cycle time has to be shorter than the program cycle time of the central control system (e.g. SPC, or IPC), which amounts to
approx. 10 ms for several applications.
Beside the cyclical user data transfer, the
PROFIBUS DP version also disposes of
powerful functions for diagnosis and initial
operation procedures. The data traffic is
controlled by watchdog functions on both
the slave and the master side. In the following the basic functions of the PROFIBUS DP
are summarised in short.
• Stop: only master-master data transfer is
possible
• Clear: The input data are read, the output
data remain in the safe status
• Synchronisation: Control commands
enable a synchronisation of the input
and output data
• Sync mode: Output data are being synchronised
Functionality:
• Address assignment for the DP slaves via
the bus
• Cyclical user data transfer between DP
master and DP slave(s)
• Configuration of the DP master (DPM1)
via the bus
• Single DP slaves are dynamically
activated or deactivated
• Control of the DP slave's configuration.
• Powerful diagnostic functions, 3 stepped
diagnostic message levels.
• Maximum of 246 byte input and output
data per DP slave possible
• Synchronisation of in- and/ or output
• Protection functions:
• Access protection of the DP slaves' input/
output
• All messages are transferred with a hamming distance of HD=4
• Response control at the DP slaves
• Monitoring of the user data communication with adjustable control timer at the
master
Device types:
• DP master class 2 (DPM2), e.g. programming/ project planning devices
• DP master class 1 (DPM1), e.g. central
automation devices like SPC, PC
• DP slave e. g. devices with binary or analogue input/output, drives, valves
PROFIBUS DP Basic Functions
Transmission technology:
• RS-485 twisted pair line
• Baud rates ranging from 9.6 kbit/s up to
12 Mbit/s
Bus access:
• Monomaster or multimaster systems
possible
• Token passing procedure between the
masters and master-slave procedures for
slaves
• master and slave devices, max. of 126 stations at a single bus
Communication:
• Point-to-point (user data communication)
or multicas (control commands)
• cyclical master-slave user data communication and acyclical master-master data
transfer
Operating state:
• Operate: cyclical transfer of input and output data
3/2005
www.kuebler.com
43
Overview/General
Rotary Measuring Technology - Fieldbus
General/Basics
Rotary Measuring Technology - Fieldbus
Diagnostic function
The extensive diagnostic functions of
PROFIBUS DP allow a quick localisation of
possible errors. The diagnostic messages
are transmitted by means of the bus and are
joined together at the master.
System Performance
To ensure a high level of exchangeability
between the devices, the system performance of PROFIBUS DP has also been standardised. It is mainly determined by the
operational status of the DPM1. The DPM1
can either be controlled locally or via the
bus by the project planning device. The following three main states are available:
Operate
The DPM1 has entered the data transfer
phase. In case of a cyclical data traffic, the
input is read by the DP slaves while the output is transferred to the DP slaves. After an
error has occurred during the data transfer
phase of the DPM1, like for example, the
failure of a DP slave, the response of the
system is determined by the operating
parameter "Auto Clear". If this parameter
has been set to true, the DPM1 will set the
output of all the respective DP slaves to the
safe status, as soon as a DP slave is no
longer available for user data communication. Afterwards, the DPM1 changes to the
clear status. If this parameter is = false, the
DPM1 remains, even if an error occurs, in
the operate status, and the user can determine the response of the system at his own
decision.
Stop
There is no data traffic between DPM1 and
the DP slaves.
Clear
The DPM1 reads the input information of
the DP slaves and maintains the safe status
of the DP slaves' output.
Cyclical data transfer between DPM1 and
the DP SLAVES
The data traffic between the DPM1 and the
respective DP slaves is automatically handled by the DPM1 in a fixed, recurring order.
When configuring the bus system, the user
assigns a DP slave to the DPM1. In addition
the slaves are in- or excluded from the user
data communication. The data traffic
between the DPM1 and the DP slaves is
subdivided in three phases : parameterisation, configuration, and data transfer.
Before including a DP slave in the data
transfer phase, the DPM1 checks during the
parameterisation and configuration phase,
whether the planned set configuration corresponds to the actual configuration of the
device. For this check, the device type, the
information on the format and the length as
well as the number of input and output lines
have to be correct. Due to this check it is
ensured that the parameterisation is reliable and correct at the end. In addition to
the user communication, which is automatically executed by the DPM1, the user can
request the new parameterisation data to
be sent to the DP slaves.
44
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3/2005
General/Basics
Linear Measuring Technology
The Idea
Overview/General
Magnetic measuring system LIMES
up to 90 m measuring length
up to 0.005 mm resolution
A magnetic sensor is guided across a
magnetic band without coming into contact
with it. The changes in polarity on the
magnetic band are counted and intermediate values are interpolated. Our engineers
have fine-tuned the system to such a
degree that resolutions up to 0.005 mm are
possible. The system is not affected by
dust, shavings or humidity and is resistant
to many liquids and to oil. Assembly is easy
- the magnetic band just has to be glued
into place. There are no problems for calibration.
PLUS
Everything from one source
Where is our LIMES system used?
The distance between the sensor and the
magnetic band can be up to 2 mm. Repeat
accuracy is very high.
Thanks to our comprehensive know-how in
the field of counting and process technolo-
gy, we also offer a suitable digital display
for the LIMES L1 measuring system.
Magnetic sensor LIMES L1 and magnetic band LIMES B1
Multi-function display model 571.
The measuring system offers an economical alternative to optical systems in applications where the high accuracy of the glass
rules is not absolutely necessary but where
up till now no other suitable alternative has
been available.
Thanks to its rugged construction the measuring system can now be used even in
tough industrial environments.
The system is not affected by vibration nor
is it damaged if subjected to high shock
loads. Our flexible magnetic band offers a
further interesting area of application, due
to the fact that it can be fitted round very
large shafts. The maximum length of the
magnetic band is 90 m!
3/2005
www.kuebler.com
45
General/Basics
Linear Measuring Technology
Draw wires
Measuring lengths up to 40 m
Resolution up to 0.1 mm
The concept
At the core of a draw wire encoder is a
drum mounted on bearings, onto which a
wire is wound. The winding takes place via
a spring-loaded device. An encoder counts
the number of revolutions. If the circumference of the roll is known, then the length
can be calculated from this. Draw wires
transform linear movement into rotary
movement, which is then measured by
encoders.
We offer a range extending from miniature
draw-wire encoders up to draw-wire encoders with a measuring range of 40 m.
Mini
Standard
Maxi
Linear Measuring Technology
Length measuring kits.
Unlimited length
Resolution up to 0.1 mm
46
www.kuebler.com
We have built our know-how from the fields
of sensor and counting technology into our
measuring kits. We supply you the measuring wheel, the encoder and the counter all from a single source.
Plug in and go. No need to spend a lot of
time and effort gathering together components to suit.
We deliver the complete sets.
3/2005
General/Basics
Connection technology
– Lower costs, easy installation
thanks to the reduction in the time required for start-up and connection, especially using pre-assembled cables.
Area of application
– Encoders with fieldbus connections
from the Kübler Company: CANopen,
DeviceNet, Profibus-DP
- standard encoders with M12 connectors
Technical information on
connectors
Example of the shielding design of an M12
Profibus-DP connector
– Higher quality
thanks to the avoidance of installation
errors
– qualitative high-grade shielding
for optimum EMC protection
Overview/General
Why M12 connection technology?
crimp elements
cable
screen
screen
Notes on the materials used:
Contacts and body
Handle and Body
Brass is the prime material employed. The
materials used determine the characteristics of the contacts, for example:
– electrical conductivity
– max. operating temperature
– strength or spring characteristics
Polyamide (PA) and polyurethane (TPU) are
the main base materials employed here.
These materials excel due to their:
- flexibility over a wide temperature range
- good dynamic load capacity
- good resistance to chemicals
The surfaces are coated with either gold or
silver, in order to protect the contacts and
body from aggressive environmental influences and to improve the conductivity.
Connector coding:
3/2005
The connectors are coded to ensure safe
connections. This coding is achieved by
means of a pin or a nut on the contact carrier. A distinction is made between A and
b(W) coding. The B(W) coded variant has
in the pin contact carrier a so-called mandrel round the middle contact, which increases the creeping distance. Thanks to this,
higher current and voltage values can be
achieved.
Coding nut
A-coded, for power
supply use, 4-pin
Coding pin
B(W)-coded for bus
use, 5-pin
www.kuebler.com
47
48
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3/2005
Rotary Measuring Technology
Incremental encoder
Table of content
Incremental encoders – Miniature
Miniature
Type 2400
Miniature
Type 2420
Compact
Type 3600
Compact
Type 3610
Compact
Type 3620
Economy
Type 3700
Economy
Type 3720
Incremental encoders – shaft versions
Universal
Type 5000
Universal
Type 5800
Standard
Type 5802
High Temperature
Type 5803
Sine wave output
Type 5804
High resolution
Type 5805
Economic
Type 5810
Heavy duty
Type 9000
Stainless steel
Type 9000
ATEX approved
Type 7030
Incremental encoders – hollow shaft versions
Universal
Type 5020
Universal
Type 5820
Standard
Type 5822
High Temperature
Type 5823
Sine wave output
Type 5824
High resolution
Type 5825
Stainless steel
Type 5826
Large hollow shaft
Type A020
Large hollow shaft
Type A02H
Large hollow shaft
Type 0320
ATEX approved
Type 7030
3/2005
Overview/General
Page
50
52
54
56
58
61
63
66
74
77
80
83
86
88
116
118
120
70
90
93
96
99
102
105
108
111
114
120
www.kuebler.com
49
Rotary Measuring Technology
Incremental shaft encoder
Miniature Type 2400
• High performance at a competitive price
• IP 64
• Wide temperature range (-20 ... +85 °C)
• Chromated housing is resistant to cooling
lubricants and other environmental influences
• Sturdy cable outlet with multiple
clamping
• Temperature compensation
• Broad input voltage range
(5 ... 24 V or 8 ... 30 V)
Pulse rates available at short notice:
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft:
Axial load capacity of shaft:.
Weight:
Protection acc. to EN 60529:
Working temperature:
Operating temperature:
Shaft
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
• Highly flexible cable withstands
constant flexing from 0 °C ... 70 °C)
• Low power consumption despite high
scanning rate
• Reverse connection protected and
Short-circuit proof
• Kübler encoder type 24xx meet German
Railways standard EN 50121**
max. 12 000min-1
appr. 0,1 x 10-6 kgm2
<0,001 Nm
10 N
20 N
appr. 0,06 kg
IP 64
–20° C ... +85 °C
–20° C ... +90 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 55 ... 2000 Hz
Electrical characteristics:
10, 25, 36, 50, 60, 100, 125, 180, 200, 250, 360,
500, 512, 1000, 1024, 1080
** Kübler encoder type 24xx meets German
Railways standard
An independent test laboratory (TTI-PG115/96-01) approved by the German
Accreditation Council (DAR) certified the
compliance with the railway standard,
according to EN 50121.
We will gladly send you a copy of the test
report on request. When ordering an
encoder to the railway standard, please
be sure to state this explicitly on the
order.
Output circuit:
Push-pull
Push-pull
Supply voltage:
5 ... 24 V DC
8 ... 30 V DC
Power consumption (no load):
max. 50 mA
max. 50 mA
Permissible load/channel:
max. 50 mA
max. 50 mA
Pulse frequency:
max. 160 kHz
max. 160 kHz
Signal level high:
min. UB -2,5 V
min. UB –3 V
Signal level low:
max. 0,5 V
max. 2,5 V
Rise time tr:
max. 1 µs
max. 1 µs
Fall time tf:
max. 1 µs
max. 1 µs
Short circuit proof outputs:
yes
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Applications:
• Pick and place machines
• Handling machines for electronic components
• Quality testing machines
• Medical machines
50
www.kuebler.com
• Mail opening and mail stuffing machines
• Check weighers
• Labeling machines
• Mole machines (camera control)
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Miniature Type 2400
Terminal assignment
Signal:
0V
Colour:
WH
without inverted signal: WH
+UB
BN
BN
A
GN
GN
A
YE
B
GY
YE
B
PK
0
BU
GY
O
RD
Isolate unused outputs before initial start-up
Dimensions:
Rotary Measurement Technology
Incremental Encoders
Flange type 1 (Ø24 mm)
Flange type 2 (Ø 30 mm)
Flange type 3 (Ø 28 mm)
Mounting advice:
A
Do not connect
encoder and drive
rigidly to one another at shafts and
flanges! We recommend the use of
suitable couplings
(see chapter
Accessories).
Flange type 2
A
ø 30 mm
B
3 mm
3
ø 28 mm
2 mm
Order code:
B
05.2400.XXXX.XXXX
Pulse rate
(e.g. 360 pulses=> 0360)
Range
Flange
Type of connection
1 = Cable axial (2 m PVC cable ø 4,5 mm),
2 = Cable radial (2 m PVC cable ø 4,5 mm))
1 = ø 24 mm
2 = ø 30 mm
3 = ø 28 mm
Shaft
1 = ø 4 mm x 10 mm
2 = ø 6 mm x 10 mm
3 = ø 5 mm x 10 mm with flattening
Stock types
05.2400.1122.0050
05.2400.1122.0100
05.2400.1122.0360
05.2400.1122.0500
05.2400.1122.1000
05.2400.1122.1024
05.2400.3321.1000
05.2400.3341.1000
05.2400.3331.0500
05.2400.3331.1000
3/2005
es are
ed typ type.
r
r
e
f
e
Pr
old
d in b
marke
Output and voltage supply
1 = Push-pull (without inverted signals)
5 ... 24 V supply voltage
2 = Push-pull (with inverted signals)
5 ... 24 V DC supply voltage
3 = Push-pull (without inverted signals)
8 ... 30 V DC supply voltage
4 = Push-pull (with inverted signals)
8 ... 30 V supply voltage
www.kuebler.com
51
Rotary Measuring Technology
Incremental hollow shaft encoder
Miniature Type 2420
• Low price at high performance
• IP 64
• Wide temperature range (-20 ... +85 °C)
• Housing is resistant against environmental
influences due to chromium
plated surface
• Sturdy cable output with
multiple clamping
• Temperature compensation
• Broad input voltage range
(5 ... 24 V or 8 ... 30 V)
• Highly flexible cable with stands
constant flexing at 0 °C ... 70 °C)
• Low power consumption despite high
scanning rate
• Reverse connection protected and shortcircuit proof
max. 12000 min-1
appr. 0,1 x 10-6 kgm2
< 0,001 Nm
appr. 0,06 kg
IP 64
–20° C ... +85 °C
–20° C ... +90 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 55 ... 2000 Hz
10, 25, 36, 50, 60, 100, 125, 180, 200, 250, 360,
500, 512, 1000, 1080, 1024
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to IEC 68-2-6:
Pulse rates available at short notice:
Other pulse rates on request
Electrical characteristics:
Output circuit:
Push-pull
Push-pull
Supply voltage:
5 ... 24 V DC
8 ... 30 V DC
Power consumption (no load):
max. 50 mA
max. 50 mA
Permissible load/channel:
max. 50 mA
max. 50 mA
Pulse frequency:
max. 160 kHz
max. 160 kHz
Signal level high:
min. UB = –2,5 V
min. UB = –3 V
Signal level low:
max. 0,5 V
max. 2,5 V
Rise time tr:
max. 1 µs
max. 1 µs
Fall time tf:
max. 1 µs
max. 1 µs
Short circuit proof outputs:
yes
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Applications:
• Pick and place machines
• Handling machines for electronic components
• Quality testing machines
• Medical machines
52
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• Mail opening and mail stuffing machines
• Check weighers
• Labeling machines
• Mole machines (camera control)
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Miniature Type 2420
Terminal assignment
Signal:
0V
Colour:
WH
without inverted signal: WH
+UB
BN
BN
A
GN
GN
A
YE
B
GY
YE
B
PK
0
BU
GY
O
RD
Insulate unused outputs before initial startup.
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload (see
chapter accessories).
4 x M3 DIN 915-SW1,5
Order code:
05.2420.XXXX.XXXX
Pulse rate
(e.g. 360 pulses=> 0360)
Range
Flange
Type of connection
1 = Cable axial (2 m PVC-Cable)
2 = Cable radial (2 m PVC-Cable)
1 = ø 24 mm
Blind hole shaft (in depth max. 14 mm)
1 = ø 4 mm
2 = ø 6 mm
Stock types
05.2420.1212.0050
05.2420.1212.0100
05.2420.1212.0200
05.2420.1212.0360
05.2420.1212.0500
05.2420.1212.1000
05.2420.1212.1024
05.2420.1222.0050
05.2420.1222.0100
05.2420.1222.0200
05.2420.1222.0360
05.2420.1222.0500
05.2420.1222.1000
05.2420.1222.1024
3/2005
s are
d type
e
r
e
f
Pre ked
r
fat ma
Output and voltage supply
1 = Push-pull (without inverted signals)
5 ... 24 V supply voltage
2 = Push-pull (with inverted signals)
5 ... 24 V DC supply voltage
3 = Push-pull (without inverted signals)
8 ... 30 V DC supply voltage
4 = Push-pull (with inverted signals)
8 ... 30 V supply voltage
www.kuebler.com
53
Rotary Measurement Technology
Incremental Encoders
Dimensions
Rotary Measuring Technology
Incremental shaft encoder
Compact Type 3600
• High-quality miniature model
• High mechanical protection
• Lightweight
• Broad input voltage range
(5 V or 10 ... 30 V)
• Highly flexible cable with stands
constant flexing from 0 up to 70 °C)
• Low power consumption despite high
scanning rate
• Electronic temperature and ageing
compensation
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft:
Axial load capacity of shaft::
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
max. 12000 min-1
appr. 0,27 x 10-6 kgm2
< 0,007 Nm
15 N
10 N
appr. 0,1 kg
IP 66
0° C ... +70 °C
0° C ... +80 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
15, 50, 60, 90, 100, 180, 200, 250, 300, 314, 360,
400, 500, 600, 625, 635, 720, 900, 1000, 1024,
1080, 1200, 1250, 1500, 1600, 2000, 2500, 3600
Other pulse rates on request
Electrical characteristics:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5%) or 10 ... 30 V DC
Power consumption (no load)
not available
without inverted signal:
Power consumption (no load)
typ. 40 mA /
with inverted signals:
max. 100 mA
Permissible load/channel:
max. ±10 mA
Pulse frequency:
max. 125 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr:
max. 200 ns
Fall time tf:
max. 200 ns
Short circuit proof outputs::
yes1)
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
10 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150
max. ±30 mA
max. 100 kHz
min. UB-3 V
max. 2,5 V
max. 1 µs
max. 1 µs
no
1)Only one channel at a time:
(when UB = 5V, short-circuit to channel, 0 V, or +UB is permitted.)
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
54
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Compact Type 3600
Terminal assignment
0V
Colour:
WH
0V
Sensor1)
GY PK
1)The sensor cables are connected to the supply voltage
internally and if long feeder cables are involved can be used for
adjusting or controlling the voltage at the encoder
+UB
BN
+UB
Sensor1)
BU RD
A
A
B
B
0
0
Shield
GN
YE
GY
PK
BU
RD
BK WH
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave
impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Signal:
Dimensions
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload
(see chapter accessories).
Order code:
Range
8.3600.1XXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Flange
Shaft (ø x L)
1 = 4 x 10 mm
2 = 6 x 10 mm
Type of connection
1 = Cable axial (1 m PVC-Cable)
2 = Cable radial (1 m PVC-Cable)
Output and voltage supply
1 = RS422:
5 V supply voltage
2 = RS422:
10 ... 30 V supply voltage
3 = Push-pull with inverted signals
10 ... 30 V supply voltage
3/2005
www.kuebler.com
55
Rotary Measuring Technology
Incremental shaft encoder
Compact Type 3610
• Low price, compact, high performance
• Chromated housing resistant to cooling
lubricants and other environmental influences
• Universal application in mechanical
engineering, vehicles, conveyors
and elevators
• Wide temperature range (-30 … +90 ºC)
• Temperature and ageing compensation
• Low current consumption despite high
scanning rate
Mechanical characteristics:
Speed:
Rotors moment of inertia:
Starting torque:
Radial load capacity of the shaft:
Axial load capacity of the shaft:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Materials:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
ca. 0,2 x 10-6 kgm2
< 0,05 Nm
40 N
20 N
ca. 0,08 kg
IP 65, housing side
–20° C ... +85 °C
–30 °C ... +90 °C
Shaft: stainless steel;
Housing: Alu
Cable: PVC
1000 m/s2, 6 ms
100 m/s2, 55 ... 2000 Hz
• IP 65 from housing side
• Sturdy cable entry thanks to multiple
clamping
• Highly flexible cable (withstands
constant flexing at 0 ºC … 70 ºC)
• Short circuit proof
• Broad input voltage range
(5 … 18 V or 8 … 30 V)
Pulse rates available at short notice:
25, 100, 200, 360, 500, 600, 1000, 1024, 1500,
2000, 2048, 2500, 3600
Other pulse rates available on request
Electrical characteristics:
Output circuit:
Push-pull
Push-pull
Supply voltage:
5 ... 18 V DC
8 ... 30 V DC
Power consumption (no load)
< 40 mA
< 40 mA
with inverted signal:
Permissible load/channel:
max. ±50 mA
max. ±50 mA
Pulse frequency:
max. 200 kHz
max. 200 kHz
Signal level high:
min. UB - 2,5 V
min. UB - 3 V
Signal level low:
max. 0,5 V
max. 2,5 V
Rise time tr
max. 1 µs
max. 1 µs
Fall time tf
max. 1 µs
max. 1 µs
Short circuit proof outputs1):
yes1)
yes1)
Reverse connection protection at UB:
yes
yes
Conforms to CE requirements acc. to EN 50082-2, EN 50081-2 and EN 55011 Class B
1)When supply voltage correctly applied
56
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Compact Type 3610
Terminal assignment:
Signal:
Col.:
0V
WH
+UB
BN
A
GN
A
YE
B
GY
B
PK
0
BU
0
RD
Schirm
f7
Insulate unused outputs before initial startup.
26
35
D
Rotary Measurement Technology
Incremental Encoders
max.
h7
L
33
36,5
5
Dimension:
Synchronous flange
0
R5
n.
i
m
1
3
45°
2,5
2,5
30
26
f7
31,5
L
L
ø4
ø5
ø6
ø 1/4”
10
10
12,5
12,5
Shaft with
flat
no
no
yes
yes
2,5
2
1
90
°
50
.R
min
3
D
120
°
max.
20 -0.04
36,5
34,2
8
Order-Code
Shaft
1
2
3
5
0,5
5
D
Clamping flange
7
22
,5°
,5°
22
7
1 M3, 5 deep
8.3610 .XXXX.XXXX
Order code
Pulse rate
(e.g. 500 pulses => 0500)
Type series
Flange
2=
3=
Synchronous flange
Clamping flange
Type of connection
1 = cable axial (2 m PVC cabel)
2 = cable radial (2 m PVC cabel)
1=
2=
3=
5=
ø 4 mm
ø 5 mm
ø 6 mm x 12,5 mm
ø 1/4” x 12,5 mm
Output and voltage supply
2=
Push-pull with inverted singals
5 ... 18 V DC Power supply
3 = Push-pull without inverted signals
8 ... 30 V DC Power supply
4 = Push-pull with inverted singals
8 ... 30 V DC Power supply
Shaft
3/2005
www.kuebler.com
57
Rotary Measuring Technology
Incremental shaft encoder
Compact Type 3620
• Low price, compact, high performance
• With hollow shaft for easy mounting
• Fits directly onto drive shaft - no couplings needed - saves up to 30% on cost
and 60% on installation space and time
• Universal application in mechanical
engineering, vehicles, conveyors and elevators as well as for servo and geared
motors
• Wide temperature range (-30 … +90 ºC)
• Hollow shaft up to 8 mm diameter
• Low current consumption despite high
Mechanical characteristics:
Speed:*
Rotor moment of inertia:
Starting torque:
Weight:
Protection acc. to EN 60 529:
Operating temperature:
Working temperature:
Material
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to IEC 68-2-6:
max. 12000 min-1
ca. 0,2 x 10-6 kgm2
< 0,05Nm
ca. 0,08 kg
IP 65 housing side
–40° C ... +85 °C
–30 °C bis +90 °C
Shaft: brass;
Housing: MS
Cable: PVC
1000 m/s2, 6 ms
500 m/s2, 10...2000 Hz
scanning rate
• IP 65 from housing side
• Temperature compensation
• Sturdy cable entry thanks to multiple
clamping
• Highly flexible cable (withstands constant
flexing at 0 ºC … 70 ºC)
• Reverse connection protected and
short circuit proof
• Broad input voltage range
(5 … 18 V or 8 … 30 V)
Pulse rates available at short notice:
25, 100, 200, 360, 500, 600, 1000, 1024, 1500,
2000, 2048, 2500, 3600
Other pulse rates on request
Electrical characteristics:
Output circuit:
Push-pull
Push-pull
Supply voltage:
5 ... 18 V DC
8 ... 30 V DC
Power consumption (no load)
< 40 mA
< 40 mA
with inverted signal:
Permissible load/channel:
max. ±50 mA
max. ±50 mA
Pulse frequency:
max. 200 kHz
max. 200 kHz
Signal level high:
min. UB - 2,5 V
min. UB - 3 V
Signal level low:
max. 0,5 V
max. 2,5 V
Rise time tr
max. 1 µs
max. 1 µs
Fall time tf
max. 1 µs
max. 1 µs
Short circuit proof outputs1):
yes1)
yes1)
Reverse connection protection at UB:
yes
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
58
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Hollow shaft version, Typ 3620
Terminal assignment:
Signal:
Colour:
0V
WH
+UB
BN
A
GN
A
YE
B
GY
B
PK
0
BU
0
RD
Shield
Insulate unused outputs before initial startup.
14
4
36,5
max. 19
1
23
H7
1,8
D
31,2
4,8
Rotary Measurement Technology
Incremental Encoders
Dimensions
Flang with torque stop
short (1)
11
R50
min.
max.
5
14
4
31,2
1,8
19
34,9
11
4,8
0
. R5
5
43,6
36
31,2
46
30°
36,5
D
H7
19
max.
Flang with stator coupling (5)
max.
min
max.
36,5
1
29,5
31,9
D
H7
Flange with torque stop
long (2)
3,2
11
12,4
1 Slot for torque stop,
reccommendation: Pin DIN 7 3 x 12
min
. R5
max.
3/2005
0
5
www.kuebler.com
59
Rotary Measuring Technology
Incremental shaft encoder
Hollow shaft version, Typ 3620
Mounting advice
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
1
Pin to DIN 7 3 x 12
8.3620 .XXXX.XXXX
Order code
Type series
Pulse rate
(z.B. 500 pulses => 0500)
Flange
1=
2=
5=
Hollow shaft with
short torque stop
Hollow shaft with
long torque stop
Hollow shaft with
stator coupling
Hollow shaft
2 = ø 6 mm
3 = ø 6,35 mm
4 = ø 8 mm
60
www.kuebler.com
Type of connection
E = Cabel radial (2 m PVC cabel)
Output circuit and voltage display
2 = Push-pull with inverted signal
Power supply 5 ... 18 V DC
3 = Push-pull without inverted signals
8 ... 30 V DC Power supply
4 = Push-pull with inverted signal
Power supply 8 ... 30 V DC
3/2005
Rotary Measuring Technology
Incremental shaft encoder
• Economical version
• Compact
size only ø 37 x 33 mm
• Temperature- and ageing compensation
• Short circuit proof outputs
• Resolution up to 1024 ppr;
• Protection up to IP 67
•
available as explosion proof zone 2
and 22
Mechanical characteristics:
Speed:
Rotors moment of inertia:
Starting torque:
Radial load capacity of the shaft:
Axial load capacity of the shaft:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Materials:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
appr. 0,4 x 10-6 kgm2
< 0,007 Nm
20 N
10 N
appr. 0,1 kg
bearing, shaft: IP 65
cable outlet: IP67
–20° C up to +70 °C1)3)
–20° C up to +80 °C2)3)
shaft: stainless steel;
housing,flange:composite PPA, 40% KF (carbon fiber)
cable: PVC
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
• Flange and cover made from a new
High-Tech-Material (composite material)
• High component integration leeds to low profile design, high performance and
economical pricing
• “Tube Tech®” cable outlet guarantees 10x
higher strain relief than traditional cabling
methods
• Protection IP 67
• 1 ½” (37 mm) diameter housing suitable for
replacing resolvers.
Pulse rates available at short notice:
10, 50, 60, 100, 180, 200, 250, 300, 360, 400,
500, 512, 600, 1024
Other pulse rates available on request
1) At push pull output and Supply voltage >15 V DC: max. 55 °C
2) At push pull output and Supply voltage >15 V DC: max. 60 °C
3) Higher temperatures up to 100 °C on request
Electrical characteristics:
Output circuit:
RS 422
Push-pull
(TTL-compatible)
7272
Supply voltage:
5 V (±5%)
5 ... 30 V DC
Power consumption (no load)
typ. 40 mA /
typ. 50 mA/
with inverted signal:
max. 90 mA
max.100 mA
Permissible load/channel:
max. ±20 mA
max. ±20 mA
Pulse frequency:
max. 250 kHz
max. 250 kHz
Signal level high:
min. 2,5 V
min. UB–2,0 V
Signal level low:
max. 0,5 V
max. 0,5 V
Rise time tr
max. 200 ns
max. 1 µs
Fall time tf
max. 200 ns
max. 1 µs
Short circuit proof outputs1):
yes2)
yes
Reverse connection protection at UB:
no
no
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
2)Only one channel at a time:
(atUB = 5 V short circuit to channel, 0 V, or +UB is permitted).
Applications:
– Substitute for resolvers
– Packaging machines
– Electrical machines
– Vehicles
– Conveyers, elevators
3/2005
– Semiconducter machines
e.g pick & place, cutting ...
– Material handling
– Special machines.
www.kuebler.com
61
Rotary Measurement Technology
Incremental Encoders
Shaft version economy Type 3700
Rotary Measuring Technology
Incremental shaft encoder
Shaft version economy Typ 3700
Signal:
Colour:
0V
WH
+UB
BN
Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
A
GN
A
YE
B
GY
B
PK
0
BU
0
RD
Shield
Insulate unused outputs before initial startup.
Dimensions:
D
m
4
3,7
5
4,6
6
5,5
7
6,5
1/4” 8
5,8 7,5
Mounting advice:
Do not connect the encoder and drive rigidly
to one another at the shaft and flange!
Always use a coupling to prevent shaft overload (see chapter accessories).
1 Cable 1, 2, 3 or 5 m long
2 M3, 6 depth
8.3700 .XXXX.XXXX
Order code:
Pulse rate
(e.g. 250 pulses => 0250)
Range
Flange
1=
flange
1=
2=
3=
4=
6=
ø 4 mm
ø 5 mm
ø 6 mm
ø 1/4”
ø 8 mm
Type of connection
1 = Cable* axial (1 m PVC-cable)
2 = Cable* radial (1 m PVC-cable)
3 = Cable* axial (2 m PVC-cable)
4 = Cable* radial (2 m PVC-cable)
5 = Cable* axial (3 m) PVC-cable)
6 = Cable* radial (3 m PVC-cable)
7 = Cable* axial (5 m PVC-cable)
8 = Cable* radial (5 m PVC-cable)
Shaft
Accessories:
Couplings see encoder catalogue, chapter
accessories
Stock types
8.3700.1322.0050
8.3700.1322.0360
8.3700.1322.0500
8.3700.1322.1000
8.3700.1322.1024
62
www.kuebler.com
are
types
d
e
r
Prefe ked
r
fat ma
Output and voltage display
1 = RS 422: 5 V DC ±5 %
2 = push pull with inverted signals:
5 ... 30 V DC
* “Tube Tech®” cable outlet guarantees 10x
higher strain relief than traditional cabling
methods plus higher IP-Protection.
Other cable lengths on request.
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Hollow shaft version economy Typ 3720
Speed:
Rotors moment of inertia:
Starting torque:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Materials:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
appr. 1,4 x 10-6 kgm2
< 0,01 Nm
appr. 0,1 kg
bearing, shaft: IP 65
cable outlet: IP67
–20° C up to +70 °C1)3)
–20° C up to +80 °C2)3)
shaft: stainless steel;
housing,flange:composite PPA, 40% KF (carbon fiber)
cable: PVC
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
• Flange and cover made from a new
High-Tech-Material (composite material)
• High component integration leeds to low
profile design, high performance and
economical pricing
• “Tube Tech®” cable outlet guarantees 10x
higher strain relief than traditional cabling
methods plus higher IP-Protection.
• 1 ½” (37 mm) diameter housing suitable for
replacing resolvers.
Rotary Measurement Technology
Incremental Encoders
Mechanical characteristics:
• Economical version
• Compactunit size only ø 37 x 32 mm
• Very easy mounting. The encoder is
mounted directly on the drive shaft
without couplings. This saves up to 30 %
cost and 60 % clearance compared to
shaft versions.
• Temperature- and ageingcompensation
• Short circuit proof outputs
• Resolution up to 1024 ppr
• Protection up to IP 67
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
10, 50, 100, 180, 200, 250, 300, 360, 400, 500,
512, 600, 1000, 1024
Other pulse rates available on request
1) At push pull output and Supply voltage > 15 V DC: max. 55 °C
2) At push pull output and Supply voltage >15 V DC: max. 60 °C
3) Higher temperatures up to 100 °C on request
Electrical characteristics:
Output circuit:
RS 422
Push-pull
(TTL-compatible)
(7272)
Supply voltage:
5 V (±5%)
5 ... 30 V DC
Power consumption (no load)
typ. 40 mA /
typ.50 mA/
with inverted signal:
max. 90 mA
max.100 mA
Permissible load/channel:
max. ±20 mA
max. ±20 mA
Pulse frequency:
max. 250 kHz
max. 250 kHz
Signal level high:
min. 2,5 V
min. UB–2,5 V
Signal level low:
max. 0,5 V
max. 0,5 V
Rise time tr
max. 200 ns
max. 1 µs
Fall time tf
max. 200 ns
max. 1 µs
Short circuit proof outputs1):
yes2)
yes
Reverse connection protection at UB:
no
no
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
2)Only one channel at a time:
(at UB = 5 V short circuit to channel, 0 V, or +UB is permitted).
Applications:
– Substitute for resolvers
– Packaging machines
– Electrical machines
– Vehicles
– Conveyers, elevators
3/2005
– Semiconducter machines
e.g pick & place, cutting ...
– Material handling
– Special machines.
www.kuebler.com
63
Rotary Measuring Technology
Incremental hollow shaft encoder
Hollow shaft version economy Typ 3720
Terminal assignment
Signal:
Colour:
0V
WH
+UB
BN
Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
A
GN
A
YE
B
GY
B
PK
0
BU
0
RD
Shield
Insulate unused outputs before initial startup.
Dimension
Short torque stop version;
Long torque stop version is dashed
28
28
Stator couppling version
64
www.kuebler.com
1
cable length 1, 2, 3 or 5 m
2
Slot for support torque, 3 mm deep
3
Recommended pin for long torque stop
Cyl. pin acc. to DIN 7 ø 4 mm
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Hollow shaft version economy Typ 3720
Mounting advice:
1) Do not connect the encoder and drive
rigidly to one another at the shaft and
flange!
2) To mount a hollow shaft encoder, we
recommend the use of a pin and with
torque stop slot or a stator coupling.
Rotary Measurement Technology
Incremental Encoders
3) When mounting the encoder ensure that
Lmin. is greater than the axial play of the
drive.
When using the long torque stop, a
greater axial play is possible.
1
Cyl.-pin to DIN 7 ø 4 mm
8.3720 .XXXX.XXXX
Order code:
Range
Pulse rate
(e.g. 250 pulses => 0250)
Flange
1=
2=
5=
Hollow shaft
1=
2=
3=
4=
6=
Hollow shaft with short
torque stop
Hollow shaft with long
torque stop
Hollow shaft with
stator coupling
Type of connection
1 = Cable* radial (1 m PVC-cable)
2 = Cable* radial (2 m PVC-cable)
3 = Cable* radial (3 m PVC-cable)
4 = Cable* radial (5 m PVC-cable)
Output circuit and Supply voltage
1 = RS 422: 5 V DC ±5 %
2 = Push pull (with inverted signals)
5 ... 30 V DC
ø 4 mm
ø 5 mm
ø 6 mm
ø 1/4”
ø 8 mm
s are
d type
e
r
e
f
Pre ked
r
fat ma
* “Tube Tech®” cable outlet guarantees 10x
higher strain relief than traditional cabling
methods plus higher IP-Protection.
Other cable lengths available on request.
Stock types
8.3720.5621.0050
8.3720.5621.0360
8.3720.5621.0500
8.3720.5621.1000
8.3720.5621.1024
8.3720.5611.0512
8.3720.5611.1024
3/2005
Accessories:
Cyl. pin acc. to DIN 7 ø 4 mm
Art-no.: 8.0010.4700.0000
www.kuebler.com
65
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5000
• ø 2 inch/50.8 mm, industrial standard
• Sturdy design
• Many variations, also customized versions
• Protection IP 65 or IP 67
• Temperature and ageing compensation
• Reverse connection protection
• Resolution up to 3600 ppr
• High shaft load
Mechanical characteristics:
Speed without shaft sealing1):
Speed with shaft sealing1):
Rotor moment of inertia:
Starting torque:
Radial load capacity shaft:
Axial load capacity shaft::
Weight:
Protection acc. to EN 60 529:
Working temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance to DIN-IEC 68-2-6:
max. 12000 min-1
max. 6000 min-1
approx. 1,8 x 10-6 kgm2
< 0,01 Nm without sealing
< 0,05 Nm with sealing
80 N
40 N
ca. 0,4 kg
IP 65 without shaft sealing
IP 67 with shaft sealing
-30 °C ... +85 °C
stainless steel, h8
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
Pulse rates available at a short notice:
100, 200, 256, 360, 500, 512, 800, 1000, 1024,
1200, 2000, 2048, 2500, 3600
Other pulse rates on request
1) for continuous operation max. 3000 min-1
Electrical characteristics:
Output circuit:
RS 422
RS 422
OpenCollector
Push-Pull
(TTL compatible)
(TTL compatible)
(7273)
(7272)
Supply voltage:
5 ... 30 V DC
5 V ±5%
5 ... 30 V DC
5 ... 30 V DC
Power consumption (no load)
typ. 40 mA /
typ. 40 mA
typ. 50 mA/
typ. 50 mA
with inverted signal:
max. 90 mA
max. 90 mA
max.100 mA
max. 100 mA
Permissible load/channel:
max. ±20 mA
max. ±20 mA
max. ±20 mA
max. ±20 mA
Pulse frequency:
max. 300 kHz
max. 300 kHz
max. 300 kHz5)
max. 300 kHz3)
4)
Signal level high:
min. 2,5 V
min. 2,5 V
–
min. UB-2,0 V
Signal level low:
max. 0,5 V
max. 0,5 V
max. o-5 V 4)
max. 0,5 V
Rise time tr
max. 200 ns
max. 200 ns
max. 1 µs5)
max. 1 µs
Fall time tf
max. 200 ns
max. 200 ns
max. 1 µs5)
max. 1 µs
Short circuit proof outputs1):
yes2)
yes2)
yes
yes
Reverse connection protection at UB:
yes
no
no
no
Conforms to CE requirements acc. to DIN-IEC 68-2-27, DIN-IEC 68-2-6, EN 60 529, EN 61 000-6-2, EN 61 000-6-3, EN 61000-6-4
1) Whenn supply voltage correctly applied
2) Only one channel at a time:
(when UB=5 V, short-circuit to channel, 0 V, or +UB is permitted.)
(when UB=5-30 V, short-circuit to channel or 0 V is permitted.)
3) cable length up to 30 m
4) depends on pull-down resistor
5) depends on pull-down resistor and cable length
66
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5000
Dimensions:
Synchronous flange
ø 2 inch/50,8 mm
(Type 1, Type 2)
35,2[1,39]
46,7[1,84)
30,45 [1.12]
1
2,54[0.1]
45°
90,4[3,6]
53,2[2,1]
38,1[1,5]
41,28[1,625]
3,3[0.13]
Rotary Measurement Technology
Incremental Encoders
2
2,54[0.1]
Y
71,4[2,85]
71,4[2,81]
57,4[2,26]
°
50,8[2,0]
120
47[1.85]
31,75[1,25]
)
(3x
X
43,7[1.72]
47[1.85]
64[2,52]
1 10-32 UNF-2B 6 deep [0.24] deep
2 4-40 UNC-2B 6 deep [0.24] deep
Synchronous flange ø 2 inch/50,8 mm (5, 6)
with metrical dimensions (thread and flange)
(Type 5, Type 6)
35,2[1,39]
46,7[1,84)
30,45 [1.12]
3[0.12]
90,4[3,6]
71,4[2,85]
71,4[2,81]
57,4[2,26]
°
30 h7[1,2]
120
50,8[2,0]
47[1.85]
)
(3x
X
Y
3[0.12]
40[1,57]
53,2[2,1]
1
3,3[0.13]
43,7[1.72]
47[1.85]
1 M3, 6deep [0.24] deep
64[2,52]
Shaft versions
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload
(see accessories chapter).
3/2005
Order code for shaft
1
2
3
4
5
6
Shaft
ø 6 mm
ø 1/4 “
ø 10 mm
ø 3/8 “
ø 12 mm
ø 8 mm
length X
10 mm
15,7 mm
20 mm
15,7 mm
20 mm
15 mm
length Y
13,3 mm
3/4”
23,3 mm
3/4”
23,3 m
18,3 mm
www.kuebler.com
67
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5000
Rectangular flange
Type 3 and Type 4
35,2[1,39]
46,7[1,84]
30,45[1,2]
X
Y
4[
3,3[0,13]
7,7[0,3]
43,7[1,72]
60,7[2,4]
5]
0,1
90,4[3,6]
71,4[2,85]
50,8[2,0]
71,4[2,81]
57,4[2,26]
50,8[2,0]
31,75[1,25]
1
53,2[2,1]
44,45[1,75]
52,3[2,06]
1 6-32 UNC-2B 5,5 deep [0.21] deep
Terminal assignment:
Signal:
M23 , 12 pin connector, Pin:
M12, 8 pin connector, Pin:
Military, 10 pin connector, Pin:
Military, 7pin connector, Pin:
Military, 6 pin connector, Pin:
Cable colour:
0V
GND
10
1
F
F
A
WH
+UB
12
2
D
D
B
BN
1)shield is attached to connector housing
0V
Sens
11
GY PK
+Ub
Sens
2
A
A
B
B
Z
Z
Shield
5
E
E
A
A
E
GN
6
3
G
–
–
YE
8
4
B
B
D
GY
1
5
H
–
–
PK
3
6
C
C
C
BU
4
7
I
–
–
RD
1)
8
J1)
G1)
1)
Shield
RD BU
1)
Insulate unused outputs before initial startup
Top view of mating side, male contact base:
Typ
8 pin
M12 connector
12 pin
M23 connector
MIL connector
6 pin
7-pin
10 pin
Skizze
Order code:
Corresponding
mating connectorr:
68
www.kuebler.com
8.5000.XXX33.XXXX
8.5000.XXX77.XXXX
8.5000.XXX44.XXXX
8.5000.XXX88.XXXX
connector straight,
8.000.5012.0000
right angele plug
Cable and preassembled connector/
coupling combinations
see catalogue
sensor technology
8.5000.XXX99.XXXX
W.XXXX
8.5000.XXXW
–
8.4000.5052.0000
8.5000.XXXYY.XXXX
8.0000.5062.0000
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5000
Range
Flange
1 = Synchronous flange ø 2 inch, 50,8 IP 67
2 = Synchronous flange ø 2 inch, 50,8 IP 65
3 = Rectangular flange 2,06 inch, 52,3 IP67
4 = Rectangular flange 2,06 inch, 52,3 IP65
5 = Synchronous flange, metrical, 50,8, IP67
6 = Synchronous flange, metrical, 50,8, IP65
Shaft (ø x L)
1 = ø 6 mm
2 = ø 1/4 inch
3 = ø 10 mm
4 = ø 3/8 inch
5 = ø 12 mm
6 = ø 8 mm
8.500 0.XXXX.XXXX
Pulse rate
(e.g.. 100 pulses => 0100)
Type of connection
1 = Cable axial (1 m PVC cable)
2 = Cable radial (1 m PVC cable)
3 = axial 8 pin M12 plug
without mating connector
4 = radial 8 pin M12 plug
without mating connector
7 = axial 12 pin M23 plug
without mating connector
8 = radial 12 pin M12 plug wihtout
mating connector
9 = 6 pin plug MIL.-specified
W = 7 pin plug MIL.-specified
Y = 10 pin plug MIL.-specified
Rotary Measurement Technology
Incremental Encoders
Order code
Type of connection and supply voltage
1 = RS 422 (with inverted signal)
5 ... 30 V supply voltage
2 = Push-pull (7272 witn inverted signal)
5 ... 30 V supply voltage
3 = OpenCollector (7273 with inverted
signals) 5 ... 30 V supply voltage
4 = RS 422 (with inverted singal)
5 V supply voltage
3/2005
www.kuebler.com
69
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5020
• ø 2 inch/50.8 mm, industrial standard
• Only 44 mm clearance needed
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions.
• Many variations
• Temperature and ageing compensation
• Short-circuit proof outputs
Mechanical characteristics:
Speed without shaft sealing1):
Speed with shaft sealing1):
Rotor moment of inertia:
Starting torque without shaft sealing:
Starting torque with shaft sealing:
Weight:
Protection acc. to EN 60 529 without sealing:
Protection acc. to EN 60 529 with sealing:
Working temperature:
Hollow shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 kgm2
< 0,01 Nm
< 0,05 Nm
appr. 0,4 kg
IP 65
IP 67
–30° C ... +85 °C
stainless steel, H7
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
• Reverse connection protection for voltage
supply
• RS 422 or Push-pull
• Resolution up to 3600 ppr
• Protection IP 65 or IP 67
Pulse rates available at short notice:
100, 200, 256, 360, 500, 512, 800, 1000, 1024,
1200, 2000, 2048, 2500, 3600
Other pulse rates on request
1)for continuous operating max. 3000 min-1
Electrical characteristics RS422 or Push-pull:
Output circuit:
RS 422
RS 422
OpenCollector
Push-pull
(TTL compatible)
(TTL compatible)
(7273)
(7272)
Supply voltage:
5 ... 30 V DC
5 V ±5%
5 ... 30 V DC
5 ... 30 V DC
Power consumption (no load)
typ. 40 mA /
typ. 40 mA
typ. 50 mA/
typ. 50 mA
with inverted signal:
max. 90 mA
max. 90 mA
max.100 mA
max. 100 mA
Permissible load/channel:
max. ±20 mA
max. ±20 mA
max. ±20 mA
max. ±20 mA
Pulse frequency:
max. 300 kHz
max. 300 kHz
max. 300 kHz5)
max. 300 kHz3)
Signal level high:
min. 2,5 V
min. 2,5 V
–4)
min. UB-2,0 V
Signal level low:
max. 0,5 V
max. 0,5 V
max. 0,5 V4)
max. 0,5 V
Rise time tr
max. 200 ns
max. 200 ns
max. 1 µs5)
max. 1 µs
Fall time tf
max. 200 ns
max. 200 ns
max. 1 µs5)
max. 1 µs
Short circuit proof outputs1):
yes2)
yes2)
yes
yes
Reserve connection protection at UB:
yes
no
no
no
Conforms to CE requierements acc. to DIN-IEC 68-2-27, DIN-IEC 68-2-6, EN 60 529, EN 61 000-6-2, EN 61 000-6-3, EN 61000-6-4
1) Whenn supply voltage correctly applied
2) Only one channel at a time:
(when UB=5 V short-circuit to channel, 0 V, or +UBis permitted.)
(when UB=5-30 V short-circuit to channel or 0 V is permitted.)
3) cable length up to 30 m
4) depends on pull-down resistor
5) depends on pull-down resistor and cable length
70
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5020
Flange type 1, 2, 3
Dimension:
36,2[1,43]
21[0,83]
Zylinderstift
cyl.
pin DINDIN
7 ø7 4 4
R21
Rotary Measurement Technology
Incremental Encoders
2
90,4[3,6]
1
71,4[2,85]
71,4[2,81]
57,4[2,26]
33 [1,3]
max
50,8[2,0]
31,75[1,25]
L min.
43,7[1,72]
34,2[1,35]
37,5[1,5]
44,7[1,76]
54,2[2,13]
42[1,65]
50,8[2,0]
1 Torque stop slot
Recomendation:
feather arm Order no T.051.672
2 M3 6 deep [0,24] deep
with feather arm, type 4
3x
120
°
30°
22[0,86]
3,2
[
11,4[0,45]
0,1
25
]
with stator coupling type 6
40[1,57]
57,15 [2,25]
65 [2,56]
75[2,95]
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges!
To mount a hollow shaft encoder, we
recommend to use a torque stop pin that fits
into the torque stop slot or a stator coupling.
When mounting the encoder ensure that
Lmin. is greater than the axial play of the
drive.
3/2005
5,5[0,22]
6 [0,24]
50,2 [1,98]
86[3,4]
Max. permissible drive shaft impact
(measuring error ≤ 0,5 bit)
Pulse:
up to 1000:
up to 2500:
up to 3600:
Permissible
radial impact
±0,066 mm
±0,026 mm
±0,017 mm
www.kuebler.com
71
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5020
Terminal assignment:
Signal:
M23 , 12 pin connector, Pin:
M12, 8 pin connector, Pin:
Military, 10 pin connector, Pin:
Military, 7pin connector, Pin:
Military, 6 pin connector, Pin:
Cable coleur:
0V
GND
10
1
F
F
A
WH
+UB
12
2
D
D
B
BN
1)shield is attached to connector housing
0V
Sens
11
GY PK
+Ub
Sens
2
A
A
B
B
Z
Z
Shield
5
E
E
A
A
E
GN
6
3
G
–
–
YE
8
4
B
B
D
GY
1
5
H
–
–
PK
3
6
C
C
C
BU
4
7
I
–
–
RD
1)
8
J1)
G1)
1)
Shield
RD BU
1)
Insulate unused outputs before initial startup
Top view of mating side, male contact base:
Typ
8 pin
M12 connector
12 pin
M23 connector
MIL connector
6 pin
7 pin
10 pin
Skizze
Order code:
Corresponding
mating connectorr:
72
www.kuebler.com
8.5000.XXX33.XXXX
8.5000.XXX77.XXXX
8.5000.XXX44.XXXX
8.5000.XXX88.XXXX
connector straight,
8.000.5012.0000
right angele plug
Cable and preassembled connector/
coupling combinations
see catalogue
sensor technology
8.5000.XXX99.XXXX
W.XXXX
8.5000.XXXW
–
8.4000.5052.0000
8.5000.XXXYY.XXXX
8.0000.5062.0000
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5020
Order code:
8.5020 .XXXX.XXXX
Pulse rate
(z.B. 100 Impulse => 0100)
Range
4=
5=
6=
Shaft
1=
2=
3=
4=
5=
6=
7=
8=
3/2005
Flange with through shaft IP 67
Flange with through shaft IP 65
Flange with through shaft IP 67
and fixing element
Flange with through shaft IP 65
and feather element
Flange with through shaft IP 67
and torque support TK ø 57,15
Flange with through shaft IP 65
and stator coupling TK ø 57,15
ø 6 mm
ø 1/4 inch
ø 10 mm
ø 3/8 inch
ø 12 mm
ø 1/2 inch
ø 5/8 inch
ø 15 mm
Type of connection
1=
Cable radial (1 m PVC-cable)
2=
8 pin M12 plug radial without
mating connector
4=
12 pin M23 plug radial without
mating connector
5 =
6 pin MIL.-specified radial
6=
7 pin MIL.-specified radial
7=
10 pin MIL.-specified radial
Rotary Measurement Technology
Incremental Encoders
Flange
1=
2=
3=
Output circuit and supply voltage
1=
RS 422 (with inverted signal)
5 ... 30 V supply voltage
2=
Push-pull (7272, with inverted
signal) 10 ... 30 V supply voltage
3=
OpenCollector
(7273, with inverted signal)
5 ... 30 V supply voltage
4=
RS 422 (with inverted signal)
5 V supply voltage
www.kuebler.com
73
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5800
• Sturdy model to industry standard,
Ø58 mm housing
• Many variations, also customized versions
• IP 65
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection
(at UB= 10 ... 30 V DC)
• Highly flexible PUR-cable
• Resolution up to 5000 ppr
• High shaft load
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to IEC 68-2-6:
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
5, 10, 15, 20, 25, 30, 50, 60, 100, 120, 125, 127,
150, 176, 180, 200, 216, 240, 250, 254, 256, 300,
314, 360, 375, 400, 500, 512, 600, 625, 720, 745,
750, 762, 800, 900, 927, 1000, 1024, 1250, 1270,
1400, 1500, 1800, 2000, 2048, 2250, 2400, 2500,
3000, 3600, 4000, 4096, 5000
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
-20 °C ... +85 °C1)
-20 °C ... +90 °C1)
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
Other pulse rates on request
*View also diagrams on page 25
1)Constant trailing: -20 ... +70 °C
Electrical characteristics
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1):
Reverse connection protection at UB:
RS 422
(TTL-compatible)
5 V (±5%) or
10 ... 30 V DC
–
RS 422
(TTL-compatible)
5 ... 30 V DC
–
typ. 40 mA /
typ. 40 mA /
max. 90 mA
max. 90 mA
max. ±20 mA
max. ±20 mA
max. 300 kHz
max. 300 kHz
min. 2,5 V
min. 2,5 V
max. 0,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
max. 200 ns
max. 200 ns
yes2)
yes2)
5 V: no, 1
yes
0 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
Push-pull
10 ... 30 V DC
5 ... 30 V DC
Push-Pull
(7272)
5 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB-2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB-1,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
no
–
–
50 mA
100 mA
max. ±20 mA
max. 300 kHz3)
min. Ub - 2,5 V
max. 0,5 V
max. 1 µs
max. 1 µs
yes
no
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
3) Cable length up to 30 m
74
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5800
Signal:
0V
12-pin. Connector, Pin: 10
7-pin. Connector, Pin: F
10-pin. Connector, Pin: F
Cable colour:
WH
0,5 mm2
0V
Sensor2)
11
–WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
12
D
D
BN
0,5 mm2
+UB
Sensor2)
2
E
E
BN
A
A
B
B
0
0
Shield
5
A
A
GN
6
–
G
YE
8
B
B
GY
1
–
H
PK
3
C
C
BU
4
I
RD
PH1)
G
J
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave
impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Dimensions
Mounting advice:
Clamping flange ø 58
5 deep
Do not connect
encoder and drive
rigidly to one another at shafts and
flanges! Always use
couplings to prevent
shaft overload (see
accessories chapter).
Synchronous flange ø 58
5 deep
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
Synchronous flange ø 63,5 (2,5 “)
3/2005
www.kuebler.com
75
Rotary Measurement Technology
Incremental Encoders
Terminal assignment
Rotary Measuring Technology
Incremental shaft encoder
Universal Type 5800
Rectangular flange
63,5 (2,5”)
Top view of mating side, male contact base:
12 pin plug
7 pin plug
Order code:
10 pin plug
8.5800.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
Type of connection
1 = Cable axial (1 m PUR-Cable)
2 = Cable radial (1 m PUR-Cable)
3 = axial 12 pin plug without
mating connector
5 = radial 12 pin plug without
mating connector
W1) = 7 pin plug, "MIL"-specified
without mating connector, radial
Y = 10pin plug, "MIL"-specified
without mating connector, radial
1 = Clamping flange ø 58
2 = Synchronous flange ø 58
M = Rectangular flange 63,5 (2,5”)
P = Synchronous flange ø 63,5 (2,5”)
Shaft (ø x L)
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
P*= ø 9,52 mm x 22,2 mm (3/8’’ x 7/8’’)
(*only with Flange M or P
Type of connection and supply voltage
4 = RS 422 (with inverted signal)
5 V supply voltage
5 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
7 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
8 = Push-pull (without inverted signal)
5 ... 30 V supply voltage
9 = Push-pull (with inverted signal)
5 ... 30 V supply voltage
Y = RS 422 (with inverted signal)
5 ... 30 V Supply voltage
T = Push-Pul (with inverted signal)
5 ... 30 V supply voltage
76
www.kuebler.com
1)only with output 7
s are
d type
e
r
e
f
e
Pr
rked
fat ma
Express types
8.5800.12XX.XXXX1)
8.5800.21XX.XXXX1)
1) except connection W
Accessories:
Corresponding mating connector to
connection type 3 or 5
Art.-no. 8.0000.5012.0000
Corresponding mating connector to
connection type W:
Art.-no. 8.0000.5052.0000
Corresponding mating connector to
connection type Y:
Art.-no. 8.0000.5062.0000
Further accessories see accessories
chapter
3/2005
Rotary Measuring Technology
Incremental shaft encoder
• Many types in stock
• Sturdy model to industry standard,
Ø58 mm housing
• Prefered model features limited,
version at economic pricing
• Temperature and ageing compensation
• Short-circuit proof outputs
• Resolution up to 5000 ppr
• High scanning rate
•
available as explosion proof zone 2
and 22
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
Pulse rates available at short notice:
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
–20 °C ... +70 °C
–20 °C ... +75 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
*View also diagrams on page 25
Electrical characteristics:
Output circuit:
RS 422
Push-pull
(TTL-compatible)
Supply voltage:
5 V (±5 %) or 10 .. 30 V DC 10 ... 30 V DC
Power consumption (no load)
–
typ. 55 mA /
without inverted signal:
max. 125 mA
Power consumption (no load)
typ. 40 mA /
typ. 80 mA/
with inverted signals:
max. 90 mA
max. 150 mA
Permissible load/channel:
max. ±20 mA
max. ±30 mA
Pulse frequency:
max. 300 kHz
max. 300 kHz
Signal level high:
min. 2,5 V
min. UB–2,5 V
Signal level low:
max. 0,5 V
max. 2,0 V
Rise time tr
max. 200 ns
max. 1 µs
Fall time tf
max. 200 ns
max. 1 µs
Short circuit proof outputs:1):
yes2)
yes
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
5 ... 30 V DC
typ. 55 mA /
max. 125 mA
Typ. 80 mA
max. 150 mA
max. ±30 mA
max. 300 kHz
min. UB–1,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
no
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB=10 ... 30 V short-circuit to channel or 0 V is permitted.)
3/2005
www.kuebler.com
77
Rotary Measurement Technology
Incremental Encoders
Standard Type series 5802
Rotary Measuring Technology
Incremental shaft encoder
Standard Type series 5802
Terminal assignment
Signal:
0V
12 pin plug, Pin:
7 pin plug, Pin:
10 pin plug, Pin:
Cable colour:
10
F
F
WH
0V
Sensor2)
11
–
–
GY PK
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
12
D
D
BN
+UB
Sensor2)
2
E
E
RD BU
A
A
B
B
0
0
Shield
5
A
A
GN
6
–
G
YE
8
B
B
GY
1
–
H
PK
3
C
C
BU
4
–
I
RD
PH1)
G
J
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave
impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Dimensions
Clamping flange ø 58
5 deep
Synchronous flange ø 58
5 deep
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
Synchronous flange ø 63,5 (2,5”)
Mounting advice:
Do not connect
encoder and drive
rigidly to one another at shafts and
flanges! Always use
couplings to prevent
shaft overload (see
accessories chapter).
78
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
Standard Type series 5802
Rotary Measurement Technology
Incremental Encoders
Rectangular flange 63,5 (2,5”)
Top view of mating side, male contact base:
12 pin plug
7 pin plug
Order code:
10 pin plug
8.5802.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange and Shaft
12 = Clamping flange
with Shaft ø 10x20 mm
21 = Synchronous flange
with Shaft ø 6x10 mm
MP = Rectangular flange with
Shaft ø 9,52 x 22,2 (3/8“ x 7/8“)
M2 = Rectangular flange with
Shaft ø 10 x 20
PP = Synchronous flange ø 63,5 with
Shaft ø 9,52 x 22,2 (3/8“ x 7/8“)
P2 = Synchronous flange ø 63,5
with Shaft ø 10 x 20
Output circuit and supply voltage
4 = RS 422 (with inverted signal)
5 V supply voltage
7 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
8 = Push-pull (without inverted signal)
5 ... 30 V Supply voltage
Express types
8.5802.12XX.XXXX1)
8.5802.21XX.XXXX1)
8.5802.MPXX.XXXX1)
1) except connection W and Y
3/2005
Type of connection
1 = Cable axial (1 m PVC-Cable)
2 = Cable radial (1 m PVC-Cable)
3 = axial 12 pin plug without
mating connector
5 = radial 12pin connector
without mating connector
W1) = 7-pin plug, "MIL"-specified
without mating connector, radial
Y = 10pin plug, "MIL"-specified
without mating connector, radial
1)only with output 7+8
Accessories:
are
types
d
e
r
Prefe ked
r
fat ma
Stock types
8.5802.1275.0200
8.5802.1275.0500
8.5802.1275.1000
8.5802.2143.1000
8.5802.2143.1024
8.5802.2143.2500
8.5802.2143.3600
8.5802.2143.5000
8.5802.2175.1000
8.5802.2175.1024
Corresponding mating connector to
connection type 3 or 5
Art.-no. 8.0000.5012.0000
8.5802.2175.2500
8.5802.2175.3600
8.5802.2175.5000
Corresponding mating connector to
connection type W:
Art.-no. 8.0000.5052.0000
Corresponding mating connector to
connection type Y:
Art.-no. 8.0000.5062.0000
Further accessories see
accessories chapter
www.kuebler.com
79
Rotary Measuring Technology
Incremental shaft encoder
High temperature Type 5803
• High temperature version, up to 110 °C
(higher temperatures on request).
Application e.g. drive technology.
• Many variations, also customized versions
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection
(at UB= 10 ... 30 V DC)
• Resolution up to 5000 ppr
• High shaft load
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to IEC 68-2-6:
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
–20 °C ... +105 °C1)
-20 °C ... +110 °C1)
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
*View also diagrams on page 25
1)Constant trailing: -20 ... +70 °C
Electrical characteristics:
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1)
Reverse connection protection at UB:
RS 422 (TTL-compatible)
5 V (±5%) or 10 ... 30 V DC 10 ... 30 V DC
–
typ. 40 mA /
max. 100 mA
max. ±20 mA
max. 300 kHz
min. 2,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
yes2)
5 V: no
10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150
max. ±30 mA
max. 300 kHz
min. UB-2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB= 10 ...30 V short-circuit to channel or 0 V is permitted.)
80
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental shaft encoder
High temperature Type 5803
Terminal assignment
0V
12 pin plug Pin:
7 pin plug Pin:
10 pin plug, Pin:
Cable colour:
10
F
F
WH
0,5 mm2
0V
Sensor2)
11
–
–
WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
12
D
D
BN
0,5 mm2
+UB
Sensor2)
2
E
E
BN
A
A
B
B
0
0
Shield
5
A
A
GN
6
–
G
YE
8
B
B
GY
1
–
H
PK
3
C
C
BU
4
–
I
RD
PH1)
G
J
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave
impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Signal:
Dimensions
Clamping flange ø 58
5 deep
Synchronous flange ø 58
5 deep
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
Synchronous flange ø 63,5 (2,5”)
Mounting advice:
Do not connect
encoder and drive
rigidly to one another at shafts and
flanges! Always use
couplings to prevent
shaft overload (see
accessories chapter).
3/2005
www.kuebler.com
81
Rotary Measuring Technology
Incremental shaft encoder
High temperature Type 5803
Rectangular flange
63,5
Top view of mating side, male contact base:
12 pin plug
7 pin plug
Order code:
10 pin plug
8.5803.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
1=
2=
M=
P=
Type of connection
1 = Cable axial (1 m TPE-Cable)
2 = Cable radial (1 m TPE-Cable)
3 = axial 12 pin plug without mating
connector
5 = radial 12 pim plug without mating
connector
W1) = 7-pin plug, "MIL"-specified
without mating connector, radial
Y = 10 pin plug, "MIL"-specified
without mating connector, radial
1)only with output 7
Clamping flange ø 58
Synchronous flange ø 58
Rectangular flange 63,5 (2,5”)
Synchronous flange ø 63,5 (2,5”)
Shaft
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
P* = ø 9,52 mm x 22,2 mm (3/8’’ x 7/8’’)
*only with flange M or P
Type of connection and supply voltage
4 = RS 422 (with inverted signal)
5 V supply voltage
5 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
7 = Push-pull (without inverted signal)
10 ... 30 V Supply voltage
s are
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Accessories:
Corresponding mating connector to
Type of connection 3 or 5
Art.-no. 8.0000.5012.0000
Corresponding mating connector to
Type of connection W:
Art.-no. 8.0000.5052.0000
Corresponding mating connector to
Type of connection Y:
Art.-no. 8.0000.5062.0000
Further accessories see
accessories chapter
82
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3/2005
Rotary Measuring Technology
Incremental shaft encoder
Sine wave output Type 5804
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
–20 °C ... +85 °C1)
–20 °C ... +90 °C1)
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
500, 512, 600, 625, 720, 745, 750, 762, 800, 900,
927, 1000, 1024, 1250, 1270, 1400, 1500, 1800,
2000, 2048, 2250, 2400, 2500, 3000, 3600, 4000,
4096, 5000
Other pulse rates on request
*View also diagrams on page 25
1)Constant trailing: -20 ... +70 °C
Electrical characteristics:
Output circuit:
Sine wave
Sine wave
U = 1 Vpp
U = 1 Vpp
Supply voltage:
5 V (±5%)
10 ... 30 V DC
Current consumption
typ. 65 mA /
typ. 65 mA /
(no load) with inverted signals:
max. 110 mA
max. 110 mA
-3 dB frequency:
≥ 180 kHz
≥ 180 kHz
Signal level channels A/B:
1 Vpp (±20%)
1 Vpp (±20%)
Signal level channel 0:
0,1 ... 1,2 V
0,1 ... 1,2 V
Short circuit proof outputs:1):
yes
yes
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
3/2005
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83
Rotary Measurement Technology
Incremental Encoders
• Sturdy model to industry standard,
Ø58 mm housing
• Many variations, also customized versions
• IP 65
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection
(at UB= 10 ... 30 V DC)
• Resolution up to 5000 ppr
• Voltage sine wave outputs (1Vpp)
Rotary Measuring Technology
Incremental shaft encoder
Sine wave output Type 5804
Terminal assignment voltage sine wave output:
Signal:
0V
12 pin plug, Pin:
Cable colour:
10
WH
0,5 mm2
0V
Sensor2)
11
WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
12
BN
0,5 mm2
+UB
Sensor2)
2
BN
A
A
B
B
0
0
Shield
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
Insulate unused outputs before initial startup.
connected to UB
Dimensions
Clamping flange ø 58
5 deep
Synchronous flange ø 58
5 deep
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload
(see accessories chapter).
84
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3/2005
Rotary Measuring Technology
Incremental shaft encoder
Sine wave output Type 5804
Order code:
8.5804.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
Type of connection
1 = Cable axial (1 m TPE-Cable)
2 = Cable radial (1 m TPE-Cable)
3 = axial 12 pin plug
without mating connector
5 = radial 12 pin plug
without mating connector
Clamping flange ø 58
Synchronous flange ø 58
Shaft
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
Type of connection and supply voltage
1 = Sinus, 1 Vpp (with inverted signal)
5 V supply voltage
2 = Sinus, 1 Vpp (with inverted signal)
10 ... 30 V Supply voltage
Rotary Measurement Technology
Incremental Encoders
1=
2=
are
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Accessories
PIN alllocation:
Dimensions:
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment cw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes
Connector typ 8.0000.5012.0000 and
cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
Fastening eccentrics for shaft encoders with synchronous flange
Example
Use at least three fastening eccentrics to
mount the encoder.
Dimensions table
d1
8,9
d2
6,5
d3
3,2
A
5,6
B
2,9
C
1,2
for encoder type
8.58XX.2XXX.XXXX
Ord.-No.
8.0010.4100.0000
Scope of delivery: Set with 3 screws and 3 eccentrics
3/2005
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85
Rotary Measuring Technology
Incremental shaft encoder
High resolution Type 5805
• Sturdy model to industry standard, Ø58
mm housing
• Resolution up to 36000 ppr
(internally interpolated)
• Pulse frequency up to 800 kHz
• IP 65
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection
(at UB= 10 ... 30 V DC)
• Highly flexible PUR-cable
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to IEC 68-2-6:
• High shaft load
• Many variations, also customized versions
• Alarm output (optional)
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
6000, 7200, 8000, 8192, 9000, 10000, 18000,
25000, 36000
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
–20 °C ... +85 °C1)
-20 °C ... +90 °C1)
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
Other pulse rates on request
*View also diagrams on page 25
1)Constant trailing: -20 ... +70 °C
Electrical characteristics:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5%) or 10 ... 30 V DC 10 ... 30 V DC
Power consumption (no load)
–
without inverted signal:
Power consumption (no load)
typ. 70 mA /
with inverted signals:
max. 120 mA
Permissible load/channel:
max. ±20 mA
Pulse frequency:
max. 800 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr
max. 200 ns
Fall time tf
max. 200 ns
Short circuit proof outputs:1)
yes2)
Reverse connection protection at UB:
no; 10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
typ. 90 mA /
max. 135 mA
typ. 115 mA/
max.160 mA
max. ±30 mA
max. 600 kHz
min. UB – 2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
Terminal assignment
Signal:
0V
12 pin plug, Pin:
Cable colour:
10
WH
0,5 mm2
0V
Sensor2)
11
WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
86
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+UB
12
BN
0,5 mm2
+UB
Sensor2)
2
BN
A
A
B
B
0
0
Shield
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
3/2005
Rotary Measuring Technology
Incremental shaft encoder
High resolution Type 5805
Dimensions
Clamping flange ø 58
Rotary Measurement Technology
Incremental Encoders
5 deep
Synchronous flange ø 58
5 deep
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
Mounting advice:
Do not connect encoder and drive
rigidly to one another at shafts and
flanges! Always use couplings to prevent shaft overload (see accessories
chapter).
Order code:
Top view of mating side,
male contact base:
8.5805.XXXX.XXXXX
Pulse rate
(e.g. 18000 pulses=> 18000)
Range
Flange
1=
2=
Clamping flange ø 58
Synchronous flange ø 58
Shaft
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
Type of connection and supply voltage
4 = RS 422 (with inverted signal)
5 V supply voltage
5 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
7 = Push-pull (without inverted signal)
10 ... 30 V Supply voltage
3/2005
are
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Type of connection
1 = Cable axial (1 m PUR-Cable)
2 = Cable radial (1 m PUR-Cable)
3 = axial 12 pin plug without mating
5 = radial 12 pin plug without mating
Accessories:
Corresponding mating connector of connection type 3 or 5: Art.-no. 8.0000.5012.0000
Further accessories see accessories
chapter
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87
Rotary Measuring Technology
Incremental shaft encoder
Low-cost Type 5810
• Economical up to 512 ppr
• Ø58 mm housing
• Short-circuit proof outputs
• High mechanical protection
• Push-pull output (10 ... 30 V supply voltage)
•
available as explosion proof zone 2
and 22
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft:
Axial load capacity of shaft::
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
Pulse rates available at short notice:
10, 20, 25, 30, 36, 50, 60, 64, 96, 100, 125, 200,
250, 300, 360, 400, 500, 512
max. 6000 min-1
appr. 0,6 x 10-6 kgm2
< 0,01 Nm
40 N
20 N
appr. 0,4 kg
IP 64
0° C ... +65 °C
–10° C ... +75 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
Other pulse rates on request
Electrical characteristics:
Output circuit:
Push-pull
Supply voltage:
10 ... 30 V DC
Power consumption (no load)
without inverted signal:
max. 80 mA
Permissible load/channel:
max. ±30 mA
Pulse frequency:
max. 20 kHz
Signal level high:
min. UB – 2,5 V
Signal level low:
max. 2,0 V
Rise time tr
max. 1 µs
Fall time tf
max. 1 µs
Short circuit proof outputs:1)
yes
Reverse connection protection at UB:
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
Terminal assignment
Signal:
5 pin plug, Pin:
Colour
0V
1
WH
+UB
2
BN
A
3
GN
B
4
YE
0 or. 0
5
GY
Shield
PH1)
Top view of mating side, male contact
base:
5-pin plug
1)PH = Shield is attached to connector housing
Insulate unused outputs before initial startup.
88
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3/2005
Rotary Measuring Technology
Incremental shaft encoder
Low-cost Type 5810
Dimensions
Clamping flange ø 58
0.1 A
41 ±0,5
16
1
0.2 A
0
12
°
Rotary Measurement Technology
Incremental Encoders
10 f7
58
36 f8
A
20
0,1 A
20 ±0,2
Synchronous flange ø 58
10 -0.1
13
9
37,2 ±0,5
0,1 A
0.2 A
2
26
6 j5
12
0°
51 ±0,5
42
Rm
in*
58
50 h7
A
Order code:
3
4
6
0,1 A
Do not connect
encoder and drive
rigidly to one another at shafts and
flanges! Always use
couplings to prevent
shaft overload (see
accessories
chapter).
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
3
ma
x.
2
Mounting advice:
4.9
10 ±0,2
5,5
12
47,2 ±0,5
1 M3, 5 deep
2 M4, 5 deep
8.5810.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
1=
2=
Type of connection
1 = Cable axial (1 m PVC-Cable)
2 = Cable radial (1 m PVC-Cable)
3 = axial 5 pin plug without
mating connector
5 = radial 5 pin plug without
mating connector
Clamping flange ø 58
Synchronous flange ø 58
Shaft
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
Output circuit
1 = Push-pull, Channel A
3 = Push-pull, Channel A and B
4 = Push-pull, Channels A and B and 0
3/2005
are
types
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Pref ked
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Accessories:
Corresponding mating connector of connection type 3 or 5: Art.-no. 8.0000.5022.0000
Further accessories see accessories chapter
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89
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5820
• Only 42 mm clearance needed
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions.
• Many variations
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection for voltage
supply
Mechanical characteristics:
Speed without sealing:
Speed with sealing1):
Rotor moment of inertia:
Starting torque without sealing:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 without sealing:
Protection acc. to EN 60 529 sealing:
Working temperature without sealing:
Working temperature with sealing:
Operating temperature without sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
• RS 422 or push-pull output
• Resolution up to 5000 ppr
• Protection up to IP 66
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 kgm2
< 0,01 Nm
< 0,05 Nm
appr. 0,4 kg
IP 40
IP 66
-20° C up to +85 °C2)3)
-20° C up to +80 °C2)3)
-20° C up to +90 °C2)4)
-20° C up to +85 °C2)4)
stainless steel
2000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
Other pulse rates on request
1)for continuous operation max. 3000 min-1 ventilated
2)non-condensing
3)70 °C with Cable
4)80 °C with Cable
Electrical characteristics:
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1):
Reverse connection protection at UB:
RS 422
(TTL-compatible)
5 V (±5%) or
10 ... 30 V DC
–
RS 422
(TTL-compatible)
5 ... 30 V DC
–
typ. 70 mA /
typ. 70 mA /
max. 90 mA
max. 90 mA
max. ±20 mA
max. ±20 mA
max. 300 kHz
max. 300 kHz
min. 2,5 V
min. 2,5 V
max. 0,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
max. 200 ns
max. 200 ns
yes2)
yes2)
5 V: no, 1
yes
0 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
Push-pull
10 ... 30 V DC
5 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB-2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB-1,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
no
Push-Pull
(7272)
5 ... 30 V DC
–
–
50
100
max. ±20 mA
max. 300 kHz3)
min. Ub - 2,5 V
max. 0,5 V
max. 1 µs
max. 1 µs
yes
no
1)When supply voltage correctly applied
2)Only one channel at a time: When U =5 V, short-circuit to channel, 0 V, or +U is permitted.
B
B
When UB=10 ... 30 V short-circuit to channel or 0 V is permitted.)
3) Cable length up to 30 m
90
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3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5820
Terminal assignment
0V
12 pin plug, Pin:
Col.:
10
WH
0V
Sens2)
11
GY PK
+UB
12
BN
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
Dimensions
+UB
Sens2)
2
BU RD
A
A
B
B
0
0
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
PH1)
- Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Sig.:
M3 - 5 deep
Flange Type 1
torque stop slot
Recommendation:
cyl. pin acc. to DIN 7 ø 4
Cyl. pin acc. to DIN 7 ø 4
Flange Type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
3/2005
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is greater than the axial play of the
drive.
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91
Rotary Measuring Technology
Incremental hollow shaft encoder
Universal Type 5820
Order code:
8.5820.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
1=
2=
3=
4=
Type of connection
1 = Cable radial (1 m PVC-cable)
2 = radial 12pin plug without
mating connector
Flange for through shaft
Flange for blind hole shaft*
Flange for through shaft and
stator coupling
Flange for blind hole shaft* and
stator coupling
Type of connection and supply voltage
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
5 = Push-pull (without inverted signal)
5 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
5 ... 30 V supply voltage
7 = RS 422 (with inverted signal)
5 ... 30 V supply voltage
C = Push-pull (7272 with inverted signal) 5 ... 30 V supply voltage
*length of drive shaft ≤ 30 mm
Shaft
1=
2=
3=
4=
5=
6=
7=
8=
N* =
P* =
ø 6 mm without seal
ø 6 mm with seal
ø 8 mm without seal
ø 8 mm with seal
ø 10 mm without seal
ø 10 mm with seal
ø 12 mm without seal
ø 12 mm with seal
ø 14 mm with seal
ø 15 mm with seal
s are
d type
e
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Pre ked
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*not for blind hole shaft
Express types
8.5820.X1XX.XXXX
8.5820.X3XX.XXXX
8.5820.X5XX.XXXX
8.5820.X7XX.XXXX
8.5820.XPXX.XXXX
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector type
8.0000.5012.0000 and cable typ
8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
PIN allocation:
8.5820.X2XX.XXXX
8.5820.X4XX.XXXX
8.5820.X6XX.XXXX
8.5820.X8XX.XXXX
Dimensions:
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x parallel pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
92
www.kuebler.com
Stator coupling two wings
– for highly dynamic applications
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Standard Type 5822
Mechanical characteristics:
Speed1):
max. 6000 min-1
Rotor moment of inertia:
Starting torque:
Weight:
Protection acc. to EN 60 529:
Working temperature:2)
Operating temperature:2)
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
appr. 6 x 10-6 kgm2
< 0,05 Nm
appr. 0,4 kg
IP 66
-20° C ... +70 °C
-20° C ... +70 °C
stainless steel
2000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
• Protection up to IP 66
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
1)for continuous operation max. 3000 min-1 ventilated
2)non-condensing
Electrical characteristics RS 422 :
Output circuit:
RS 422
(TTL-compatible)
5 V (±5%)
–
Push-pull
Supply voltage:
10 ... 30 V DC
Power consumption (no load)
typ. 55 mA /
without inverted signal:
max. 125 mA
Power consumption (no load)
typ. 70 mA /
—
with inverted signals:
max. 90 mA
Permissible load/channel:
max. ±20 mA
max. ±30 mA
Pulse frequency:
max. 300 kHz
max. 300 kHz
Signal level high:
min. 2,5 V
min. UB–2,5 V
Signal level low:
max. 0,5 V
max. 2,0 V
Rise time tr
max. 200 ns
max. 1 µs
Fall time tf
max. 200 ns
max. 1 µs
Short circuit proof outputs:1):
yes2)
yes
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
5 ... 30 V DC
typ. 55 mA /
max. 125 mA
—
max. ±30 mA
max. 300 kHz
min. UB–1,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
no
1)When supply voltage correctly applied
2)Only one channel at a time: When U = 5 V, short-circuit to channel,
B
0 V, or +UB is permitted.
3/2005
www.kuebler.com
93
Rotary Measurement Technology
Incremental Encoders
• Only 42 mm clearance needed
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions.
• Prefered model features; limited variations
at economic pricing
• Temperature and ageing compensation
• Short-circuit proof outputs
• Resolution up to 5000 ppr
Rotary Measuring Technology
Incremental hollow shaft encoder
Standard Type 5822
Terminal assignment
Sig.:
0V
Col.:
WH
0V
Sens2)
GY
PK
+UB
BN
1)PH = Shield is attached to connector housing
+UB
Sens2)
BU
RD
A
A
B
B
0
0
GN
YE
GY
PK
BU
RD
If the sensor cables are not in use, they have to be insulated or 0
VSensor has to be connected to 0 V and UBSensor has to be
2)The sensor cables are connected to the supply voltage internal-
connected to UB.
ly and if long feeder cables are involved can be used for adjusting or controlling the voltage at the encoder
Dimensions
Using RS 422 outputs and long cable distances, a wave
impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Flange Type 1
M3 5 deep
torque stop slot
Recommendation:
cyl. pin acc. to DIN 7 ø 4
Flange Type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
94
www.kuebler.com
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Standard Type 5822
Order code:
8.5822.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
4=
Type of connection
1 = Cable radial (1 m PVC-cable)
Flange for through shaft
Flange for blind hole shaft*
Flange for through shaft and
stator coupling
Flange for blind hole shaft* and
stator coupling
*length of drive shaft ≤ 30 mm
Shaft
6=
8=
ø 10 mm
ø 12 mm
Stock types
8.5822.1611.0512
8.5822.1611.1024
8.5822.1651.1000
8.5822.1651.2500
s are
d type
e
r
e
f
Pre ked
r
fat ma
8.5822.1811.2048
8.5822.1811.5000
8.5822.1851.0500
8.5822.1851.3600
Type of connection and supply voltage
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
5 = Push-pull (without inverted signal)
5 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
5 ... 30 V supply voltage
7 = RS 422 (without inverted signal)
5 ... 30 V supply voltage
Accessories
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
3/2005
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
www.kuebler.com
95
Rotary Measurement Technology
Incremental Encoders
1=
2=
3=
Rotary Measuring Technology
Incremental hollow shaft encoder
High temperature Type 5823
• High temperature model up to 110 °C.
Application at high temperatures, e.g. in
drive technology
• Only 42 mm clearance needed
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions
• Many variations
• Temperature and ageing compensation
Mechanical characteristics:
Speed without sealing:
Speed with sealing1):
Rotor moment of inertia:
Starting torque without sealing:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 without sealing:
Protection acc. to EN 60 529 with sealing:
Working temperature without sealing:
Working temperature with sealing:
Operating temperature without sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 kgm2
< 0,01 Nm
< 0,05 Nm
appr. 0,4 kg
IP 40
IP 66
-20 °C ... +105 °C2)3)
-20 °C ... +90 °C2)3)
-20 °C ... +110 °C2)3)
-20 °C ... +95 °C2)3)
stainless steel
2000 m/s2, 6 ms
100 m/s2, 10...2000Hz
• Short-circuit proof outputs
• Reverse connection protection for voltage
supply
• Resolution up to 5000 ppr
• IP 66
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
1)for continuous operation max. 3000 min-1 ventilated
2)non-condensing
3)depending on speed
Electrical characteristics:
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1)
Reverse connection protection at UB:
RS 422 (TTL-compatible)
5 V (±5 %) or 10 ... 30 V DC
–
typ. 70 mA /
max. 100 mA
max. ±20 mA
max. 300 kHz
min. 2,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
yes2)
5 V: no;
10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
10 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB–2,5 V
max. 2,0V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB=10 ... 30 V short-circuit to channel or 0 V is permitted.)
96
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
High temperature Type 5823
Terminal assignment
0V
12 pin plug; Pin:
Cable colour:
10
WH
0,5 mm2
0V
Sensor2)
11
WH
+UB
12
BN
0,5 mm2
1)PH = Shield is attached to connector housing
+UB
Sensor2)
2
BN
A
A
B
B
0
0
Shield
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
2)The sensor cables are connected to the supply voltage internal-
connected to UB
ly and if long feeder cables are involved can be used for adjusting or controlling the voltage at the encoder
- Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Signal:
Dimensions
M3-5 deep
Flange Type 1
torque stop slot
Recommendation:
Cyl.-pin according to
DIN 7 ø 4
Cyl. pin acc. to DIN 7 ø 4
Flange Type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
3/2005
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
www.kuebler.com
97
Rotary Measuring Technology
Incremental hollow shaft encoder
High temperature Type 5823
8.5823.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
1=
2=
3=
4=
Type of connection
1 = Cable radial (1 m TPE-cable)
2 = 12 pin plug without
mating connector, radial
Flange for through shaft
Flange for blind hole shaft*
Flange for through shaft and
stator coupling
Flange for blind hole shaft* and
stator coupling
Output circuit and voltage supply
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
*length of drive shaft ≤ 30 mm
Shaft
1=
2=
3=
4=
5=
6=
7=
8=
ø 6 mm without sealing
ø 6 mm with sealing
ø 8 mm without sealing
ø 8 mm with sealing
ø 10 mm without sealing
ø 10 mm with sealing
ø 12 mm without sealing
ø 12 mm with sealing
s are
d type
e
r
e
f
e
Pr
rked
fat ma
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
PIN alllocation:
Dimensions:
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
98
www.kuebler.com
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Sine wave output Type 5824
Mechanical characteristics:
Speed without sealing:
Speed with sealing:1):
Rotor moment of inertia:
Starting torque without sealing:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 without sealing:
Protection acc. to EN 60 529 with sealing:
Working temperature without sealing:
Working temperature with sealing:
Operating temperature without sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 kgm2
< 0,01 Nm
< 0,05 Nm
appr. 0,4 kg
IP 40
IP 66
-20 °C ... +85 °C2)3)
-20 °C ... +80 °C2)3)
-20 °C ... +90 °C 2)4)
-20 °C ... +85 °C 2)4)
stainless steel
2000 m/s2, 6 ms
100 m/s2, 10...2000Hz
• Ssine wave output 1 Vpp
• Resolution up to 5000 ppr
• IP 66
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
at voltage-sine wave version
500, 512, 600, 625, 720, 745, 750, 762, 800, 900,
927, 1000, 1024, 1250, 1270, 1400, 1500, 1800,
2000, 2048, 2250, 2400, 2500, 3000, 3600, 4000,
4096, 5000
Other pulse rates on request
1)for continuous operation max. 3000 min-1 ventilated
2) non-condensing
3) 70 °C with Cable
4) 80 °C with Cable
Electrical characteristics:
Output circuit:
Sine wave
Sine wave
U = 1 Vpp
U = 1 Vpp
Supply voltage:
5 V (±5%)
10 ... 30 V DC
Current consumption
type. 65 mA /
type. 65 mA /
(no load) with inverted signals:
max. 110 mA
max. 110 mA
-3 dB frequency:
≥ 180 kHz
≥ 180 kHz
Signal level channels A/B:
1 Vpp (±20 %)
1 Vpp (±20 %)
Signal level channel 0:
0,1 ... 1,2 V
0,1 ... 1,2 V
Short circuit proof outputs:1)
yes
yes
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
3/2005
www.kuebler.com
99
Rotary Measurement Technology
Incremental Encoders
• Only 42 mm clearance needed
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions
• Many variations
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection for
voltage supply
Rotary Measuring Technology
Incremental hollow shaft encoder
Sine wave output Type 5824
Terminal assignment voltage sine wave output:
Signal:
0V
12 pin plug; Pin:
Colour:
10
WH
0,5 mm2
0V
Sensor2)
11
WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
12
BN
0,5 mm2
+UB
Sensor2)
2
BN
A
A
B
B
0
0
Shield
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
Flange Type 1
torque stop slot
Recommendation:
Cyl.-pin according to DIN 7 ø 4
M3 5 deep
Dimensions
Flange Type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
100
www.kuebler.com
Insulate unused outputs before initial startup.
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
Cyl. pin acc. to DIN 7 ø 4
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Sine wave output Type 5824
Order code:
8.5824.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange
4=
Type of connection
1 = Cable radial (1 m TPE-cable)
2 = radial 12 pin plug
Flange for through shaft
Flange for blind hole shaft*
Flange for through shaft and
stator coupling
Flange for blind hole shaft* and
stator coupling
Output circuit and supply voltage
1 = Sinus, 1 Vpp (with inverted signal)
5 V supply voltage
2 = Sinus, 1 Vpp (with inverted signal)
10 ... 30 V supply voltage
*length of drive shaft ≤ 30 mm
Shaft
1=
2=
3=
4=
5=
6=
7=
8=
N=
P=
ø 6 mm without sealing
ø 6 mm with sealing
ø 8 mm without sealing
ø 8 mm with sealing
ø 10 mm without sealing
ø 10 mm with sealing
ø 12 mm without sealing
ø 12 mm with sealing
ø 14 mm with sealing
ø 15 mm with sealing
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
PIN alllocation:
Dimensions:
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
3/2005
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
www.kuebler.com
101
Rotary Measurement Technology
Incremental Encoders
1=
2=
3=
Rotary Measuring Technology
Incremental hollow shaft encoder
High resolution Type 5825
• Only 42 mm clearance needed
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions
• Resolution up to 36000 ppr
(internally interpolated)
• Many variations
• Temperature and ageing compensation
• Short-circuit proof outputs
Mechanical characteristics:
Speed without sealing:
Speed with sealing1):
Rotor moment of inertia:
Starting torque without sealing:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 without sealing:
Protection acc. to EN 60 529 with sealing:
Working temperature without sealing:
Working temperature with sealing:
Operating temperature without sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 kg m2
< 0,01 Nm
< 0,05 Nm
appr. 0,4 kg
IP 40
IP 66
-20 °C ... +85 °C2)3)
-20 °C ... +80 °C2)3)
-20 °C ... +90 °C 2)4)
-20 °C ... +85 °C 2)4)
stainless steel
2000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
• Reverse connection protection for
voltage supply
• RS 422 or push-pull output
• IP 66
• Alarm output (optional)
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
7200, 8000, 8192, 9000, 10000, 18000, 20000,
24000, 25000, 36000
Other pulse rates on request
1)for continuous operation max. 3000 min-1 ventilated
2) non-condensing
3) 70 °C with Cable
4) 80 °C with Cable
Electrical characteristics:
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1)
Reverse connection protection at UB:
RS 422 (TTL-compatible)
5 V (±5 %) or 10 ... 30 V DC
not available
typ. 70 mA /
max. 120 mA
max. ±20 mA
max. 800 kHz
min. 2,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
yes2)
5 V:no;
10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
10 ... 30 V DC
typ. 90 mA /
max. 135 mA
typ. 115 mA/
max.160 mA
max. ±30 mA
max. 600 kHz
min. UB – 2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
102
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
High resolution Type 5825
Terminal assignment
0V
12 pin plug; Pin:
Cable-Colour:
10
WH
0V
Sensor2)
11
GY PK
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
Dimensions
+UB
12
BN
+UB
Sensor2)
2
RD BU
A
A
B
B
0
0
Shield
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Signal:
M3 5 deep
Flange Type 1
torque stop slot
Recommendation:
Cyl.-pin according to DIN 7 ø 4
Cyl. pin acc. to DIN 7 ø 4
Flange Type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
3/2005
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
www.kuebler.com
103
Rotary Measuring Technology
Incremental hollow shaft encoder
High resolution Type 5825
Order code:
8.5825.XXXX.XXXXX
Pulse rate
(e.g. 36000 pulses=> 36000)
Range
Flange
1=
2=
3=
4=
Type of connection
1 = Cable radial (1 m PVC-cable)
2 = radial 12 pin plug without
mating connector
Flange for through shaft
Flange for blind hole shaft*
Flange for through shaft and
stator coupling
Flange for blind hole shaft* and
stator coupling
Output circuit and voltage display
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
*length of drive shaft ≤ 30 mm
Shaft
1=
2=
3=
4=
5=
6=
7=
8=
N=
P=
ø 6 mm without sealing
ø 6 mm with sealing
ø 8 mm without sealing
ø 8 mm with sealing
ø 10 mm without sealing
ø 10 mm with sealing
ø 12 mm without sealing
ø 12 mm with sealing
ø 14 mm with sealing
ø 15 mm with sealing
re
pes a
red ty
e
f
e
r
P
rked
fat ma
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
PIN alllocation:
Dimensions:
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
104
www.kuebler.com
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Stainless steel Type 5826
Mechanical characteristics:
Speed without sealing:
Speed with sealing1):
Rotor moment of inertia:
Starting torque without sealing:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 with sealing:
Working temperature with sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
• Reverse connection protection for
voltage supply
• RS 422 or push-pull output
• Resolution up to 5000 ppr
• Protection up to IP 66
•
available as explosion proof zone 2
and 22
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 k gm2
< 0,01 Nm
< 0,05 Nm
appr. 0,4 kg
IP 66
-20° C ... +80 °C2)3)
-20° C ... +85 °C2)4)
stainless steel
2000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
Other pulse rates on request
1)for continuous operation max. 3000 min-1 ventilated
2) non-condensing
3) 70 °C with Cable
4) 80 °C with Cable
Electrical characteristics:
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1):
Reverse connection protection at UB:
RS 422
(TTL-compatible)
5 V (±5 %) or
10 ... 30 V DC
–
RS 422
(TTL-compatible)
5 ... 30 V DC
–
typ. 40 mA /
typ. 40 mA /
max. 90 mA
max. 90 mA
max. ±20 mA
max. ±20 mA
max. 300 kHz
max. 300 kHz
min. 2,5 V
min. 2,5 V
max. 0,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
max. 200 ns
max. 200 ns
yes2)
yes2)
5 V: no;
yes
10 ... 30 V: yes
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
Push-pull
10 ... 30 V DC
5 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB–2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
yes
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB–1,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
no
no
1)When supply voltage correctly applied
2)Only one channel at a time: When U = 5 V, short-circuit to channel, 0 V, or +U is permitted.
B
B
When UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.
3/2005
www.kuebler.com
105
Rotary Measurement Technology
Incremental Encoders
• Only 42 mm clearance needed
• Stainless steel housing
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions.
• Many variations
• Temperature and ageing compensation
• Short-circuit proof outputs
Rotary Measuring Technology
Incremental hollow shaft encoder
Stainless steel Type 5826
Terminal assignment
Sig.:
0V
Col.:
WH
0V
Sens2)
GY
PK
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
BN
+UB
Sens2)
BU
RD
A
A
B
B
0
0
GN
YE
GY
PK
BU
RD
If the sensor cables are not in use, they have to be insulated
or 0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB.
Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Dimensions
torque stop slot
Recommendation:
Cyl.-pin according to DIN 7 – ø 4
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
106
www.kuebler.com
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Stainless steel Type 5826
Order code:
8.5826.1XXX.XXXX
Range
Pulse rate
(e.g. 250 pulses=> 0250)
Flange with trough shaft
6=
8=
ø 10 mm
ø 12 mm
re
pes a
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Output circuit and voltage supply
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
5 = Push-pull (without inverted signal)
5 ... 30V supply voltage
6 = Push-pull (with inverted signal)
5 ... 30V supply voltage
7 = RS 422 (with inverted signal)
5 ... 30 V Supply voltage
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
3/2005
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
www.kuebler.com
107
Rotary Measurement Technology
Incremental Encoders
Type of connection
1 = Cable radial (1 m PVC-cable)
Shaft
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter Type A020
A020
• Only 43 mm clearance needed
• Hollow shaft diameter up to 42 mm
• Very easy mounting. The encoder is mounted directly on the drive shaft without couplings.
• Electronical temperature and ageing compensation
• RS 422, push-pull or sine wave output
• High scanning rate
Mechanical characteristics:
Speed:
Rotor moment of inertia:***
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 1500 min-1
<150 x 10-6 kgm2
< 0,2 Nm
app. 0,7 kg
IP 65
–20° C ... +70 °C
–20° C ... +75 °C
stainless steel H7
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
Pulse rates available at short notice:
360*, 512, 600, 1000, 1024, 1500, 2048, 2500,
4096, 5000
*not with sine wave output
Other pulse rates on request
*** depending on shaft diameter
Electrical characteristics RS 422 or push-pull output:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5 %) or 10 ... 30 V DC 10 ... 30 V DC
Power consumption (no load)
not available
without inverted signal:
Power consumption (no load)
typ. 40 mA /
with inverted signal:
max. 90 mA
Permissible load/channel:
max. ±20 mA
Pulse frequency:
max. 300 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr
max. 200 ns
Fall time tf
max. 200 ns
Short circuit proof outputs1):
yes2)
Reverse connection protection at UB:
5 V: no, 10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
5 ... 30V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB–3 V
max. 2,5 V
max. 1 µs
max. 1 µs
yes
yes
Push-pull (7272)
–
–
typ. 50 mA/
max.100 mA
max. ±20 mA
max. 300 kHz3)
min. UB–2,0 V
max. 0,5 V
max. 1 µs
max. 1 µs
yes
no
1) When supply voltage correctly applied
2) Only one channel at a time:
(when UB = 5 V, short-circuit to channel, 0 V, or +UB is permitted.)
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
3) cable length up to 30 m
Electrical characteristics sine wave output:
Output circuit:
Sinus
Sinus
U = 1 Vss
U = 1 Vss
Supply voltage:
5 V (±5 %)
10 ... 30 V DC
Current consumption
typ. 65 mA /
typ. 65 mA /
(no load) with inverted signals:
max. 110 mA
max. 110 mA
-3 dB frequency:
≥180 kHz
≥180 kHz
Signal level channels A/B:
1 Vss (±20%)
1 Vss (±20 %)
Signal level channel 0:
0,1 ... 1,2 V
0,1 .... 1,2 V
Short circuit proof outputs1):
yes
yes
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
108
www.kuebler.com
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter Type A020
A Plug version
Dimensions:
26
13,5
11
4
6
42
43
1
3 x M4
6 x M3
2
5
3
4
52
57,5
65
70
103
114
65
4
9,5
38 ±4
55 ±1
62
25,4
B
°
11,43
A
2,5
Rotary Measurement Technology
Incremental Encoders
11
30
70 ±0,1
max. 42
20 ±0,1
100
95 h7
max. 55
B Cable version
1 Spring element short (Flansch Nr. 2)
2 Spring element long (Flansch Nr. 3)
3 Slotted hole for screw M4
4 Tether arm long
5 Tether arm short
3/2005
www.kuebler.com
109
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter Type A020
Terminal assignment:
Sig.:
0V
Pin:
Col.:
10
WH
0V
Sens2)
11
GY
PK
+UB
12
BN
+UB
Sens2)
2
RD
BU
A
A
B
B
0
0
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
1) PH = Shield is attached to connector housing
2)) The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to
adjust or controll the voltage at the encoder.If the sensor cables
are not in use, they have to be insulated or 0 VSensor has to be
Order code:
8.A020. XXXX.XXXX
PH1)
connected to 0 V and UBSENSOR has to be connected to UB.
Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Pulse rate
(e.g. 360 pulses=> 0360)
Range
Flange
1=
2=
3=
4=
5=
Type of connection
1 = Cable radial (1 m PVC-cable)
2 = radial 12 pin plug without
mating connector
without mounting aid
with short spring device
with long spring device
with mounting bracket short
with mounting bracket long
1)not with A020H
H
Hollow shaft
1=
2=
3=
4=
5=
6=
A=
B=
ø 42 mm
ø 38 mm
ø 28 mm
ø 25,4 mm (1’’)
ø 25 mm
ø 24 mm
ø 30 mm
ø 40 mm
Output circuit and voltage display
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
5 = Push pull (with inverted signal)
5 ... 30 V supply voltage
8 = SIN/COS 1 Vpp (with
Invertierungen)
5 V supply voltage
9 = SIN/COS 1 Vpp
(with inverted signal
10 .. 30 V supply voltage
A = Line driver 7272
5 ... 30 V supply voltage
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Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
110
www.kuebler.com
PIN alllocation:
Dimensions:
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter heavy duty type A02H
Mechanical characteristics:
Speed:
Rotor moment of inertia:***
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
Pulse rates available at short notice:
360*, 512, 600, 1000, 1024, 1500, 2048, 2500,
4096, 5000
A02H
max. 6000 min-1**
<220 x 10-6 kgm2
< 0,2 Nm
app. 0,8 kg
IP 64
–20° C ... +70 °C
–20° C ... +75 °C
stainless steel H7
2000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
*** depending on shaft diameter
• Extended speed range up to 6000 min-1
• High-grade hub/shaft fixing, balanced,
stainless-steel
• Optiona:l
Inserts to minimize encoder bearing
currents and ground noise.
*not with sine wave output
Other pulse rates on request
available as explosion proof
zone 2 and 22
** note max. pulse frequency
Electrical characteristics RS 422 or push-pull output:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5 %) or 10 ... 30 V DC 10 ... 30 V DC
Power consumption (no load)
not available
without inverted signal:
Power consumption (no load)
typ. 40 mA /
with inverted signal:
max. 90 mA
Permissible load/channel:
max. ±20 mA
Pulse frequency:
max. 300 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr
max. 200 ns
Fall time tf
max. 200 ns
Short circuit proof outputs1):
yes2)
Reverse connection protection at UB:
5 V: no, 10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
5 ... 30V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB–3 V
max. 2,5 V
max. 1 µs
max. 1 µs
yes
yes
Push-pull (7272)
–
–
typ. 50 mA/
max.100 mA
max. ±20 mA
max. 300 kHz3)
min. UB–2,0 V
max. 0,5 V
max. 1 µs
max. 1 µs
yes
no
1) When supply voltage correctly applied
2) Only one channel at a time:
(when UB = 5 V, short-circuit to channel, 0 V, or +UB is permitted.)
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
3) cable length up to 30 m
Electrical characteristics sine wave output:
Output circuit:
Sinus
Sinus
U = 1 Vss
U = 1 Vss
Supply voltage:
5 V (±5 %)
10 ... 30 V DC
Current consumption
typ. 65 mA /
typ. 65 mA /
(no load) with inverted signals:
max. 110 mA
max. 110 mA
-3 dB frequency:
≥180 kHz
≥180 kHz
Signal level channels A/B:
1 Vss (±20%)
1 Vss (±20 %)
Signal level channel 0:
0,1 ... 1,2 V
0,1 .... 1,2 V
Short circuit proof outputs1):
yes
yes
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
3/2005
www.kuebler.com
111
Rotary Measurement Technology
Incremental Encoders
• Only 43 mm clearance needed
• Hollow shaft diameter up to 42 mm
• Very easy mounting. The encoder is mounted directly on the drive shaft without couplings.
• Electronical temperature and ageing compensation
• RS 422, push-pull or sine wave output
• High scanning rate
• For increased mechanical loads in tough
environments
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter heavy duty Type A02H
Terminal assignment:
Sig.:
0V
Pin:
Col.:
10
WH
0V
Sens2)
11
GY
PK
1) PH = Shield is attached to connector housing
+UB
12
BN
+UB
Sens2)
2
RD
BU
A
A
B
B
0
0
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
2)) The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to
adjust or controll the voltage at the encoder.If the sensor cables
are not in use, they have to be insulated or 0 VSensor has to be
PH1)
connected to 0 V and UBSENSOR has to be connected to UB.
Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Dimensions:
50
49
12
4
3 x M4
60
max.
95 h7
100
42
max.
20 ±0,1
6 x M3
2 ,5
11
A Plug version
°
70 ±0,1
3
13,5
26
2
A B
5
B Cable version
38 ±4
55 ±1
62
52
103
25,4
11,4
30
11
2 Spring element short
(flange no. 2)
3 Spring element long
114
(flange no. 3
5 Tether arn long
112
www.kuebler.com
3,5
6
(flange no. 5)
3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter heavy duty Type A02H
8.A02H.XXXX.XXXX
Range
A02H
Pulse rate
(e.g. 360 pulses=> 0360)
= Heavy Duty execution
Type of connection
1 = Cable radial (1 m PVC-cable)
2 = radial 12 pin plug without
mating connector
Flange
1=
2=
3=
4=
5=
without mounting aid
with short spring device
with long spring device
with mounting bracket short1)
with mounting bracket long
1)not with A020H
H
Hollow shaft
1=
2=
3=
4=
5=
6=
A=
B=
ø 42 mm
ø 38 mm
ø 28 mm
ø 25,4 mm (1’’)
ø 25 mm
ø 24 mm
ø 30 mm
ø 40 mm
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Optional (on request)::
– special connector pin out
– special output signals formats
Accessories
Isolation insert
Output circuit and voltage display
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
5 = Push pull (with inverted signal)
5 ... 30 V supply voltage
8 = SIN/COS 1 Vpp (with
Invertierungen)
5 V supply voltage
9 = SIN/COS 1 Vpp
(with inverted signal
10 .. 30 V supply voltage
A=
Line driver 7272
5 ... 30 V supply voltage
A
50
Diameter: D1
12.7 mm (1/2”)
15.875 mm
18 mm
19.05 mm (3/4”)
20 mm
25 mm
25.4 mm
31.75 mm (11/4”)
Order-no.:
8.0010.4013.0000
8.0010.4070.0000
8.0010.4080.0000
8.0010.4090.0000
8.0010.4011.0000
8.0010.4012.0000
8.0010.4050.0000
8.0010.4060.000
H7
D1
38
1
A
Isolation inserts prevent currents from passing through the encoder bearings. These
currents can occur when using inverter
controlled three-phase or AC vector motors
and considerably shorten the service life of
the encoder bearings.
For more details please call our Technical
Hotline (+49 7720 3903 92) or send us an email (info@kuebler.com)
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
3/2005
PIN alllocation:
Dimensions:
www.kuebler.com
113
Rotary Measurement Technology
Incremental Encoders
Order code:
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter Type 0320
• Sturdy incremental hollow shaft encoder
• Assembled directly to drive shaft without
couplings
• Hollow shaft diameter 12 ... 25,4 mm (1”)
• This encoder combines the advantage of
low profile and high mechanical requirements
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
Pulse rates available at short notice:
max. 6000 min-1
appr. 1,8 x 10-6 kgm2
< 0,15 Nm
appr. 0,6 kg
IP 65
-20° C ... +60 °C
-20° C ... +70 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
up to 3600
Higher pulse rates on request
Electrical characteristics:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5 %)
Power consumption (no load)
without inverted signal:
Power consumption (no load)
typ. 70 mA /
with inverted signals:
max. 100 mA
Permissible load/channel:
max. ±50 mA
Pulse frequency:
max. 50 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr
max. 200 ns
Fall time tf
max. 200 ns
Short circuit proof outputs:1)
yes2)
Reverse connection protection at UB:
no
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
11 ... 24 V DC (+20 %)
typ. 55 mA /
max. 80 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 50 kHz
min. UB–3 V
max. 2,5 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
114
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3/2005
Rotary Measuring Technology
Incremental hollow shaft encoder
Large diameter Type 0320
Terminal assignment
Signal
12 pin plug; Pin:
Colour:
0V
1
BK
0,5 mm2
+UB
2
BU
GY PK
1)PH = Shield is attached to connector housing
A
3
BN
0,5 mm2
A
5
YE
RD BU
B
4
BG
B
6
GN
0
7
PK
0
8
VI
Shield
PH1)
Insulate unused outputs before initial startup.
Dimensions
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges!
Top view of mating side, male contact base:
12 pin plug
Order code:
Description of order code:
05.0320.XXXX.XXXX
Pulse rate
(e.g. 360 pulses=> 0360)
Range
Hollow shaft diameter
12 = 12 mm
14 = 14 mm
15 = 15 mm
16 = 16 mm
18 = 18 mm
20 = 20 mm
22 = 22 mm
24 = 24 mm
25 = 25 mm
75 = 25,4 mm (1”)
3/2005
Type of connection
1 = Cable radial (1 m PVC-cable)
2 = radial 12 pin plug without
mating connector
Output circuit and supply voltage
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
11 ... 24 V supply voltage
3 = Push-pull (with inverted signal)
11 ... 24 V supply voltage
4 = RS 422 (with inverted signal)
11 ... 24 V supply voltage
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115
Rotary Measurement Technology
Incremental Encoders
- Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
Rotary Measuring Technology
Incremental shaft encoder
Heavy duty Type 9000
• Designed for heavy duty
• IP 66
• Tight connector (also unplugged IP 67)
• Highly flexible, chemical resistant PURcable (stands up under constant trailing
at -20 °C up to 70 °C)
• Temperature and ageing compensation
• Precision graduation at high resolution
• Large temperature range
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
appr. 15 x 10-6 kgm2
< 0,05 Nm
140 N
70 N
appr. 1,2 kg
IP 66
-20° C ... +85 °C1)
-20° C ... +90 °C1)
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
• Short-circuit proof outputs
•
available as explosion proof zone 2
and 22
Applications: steel industry
forestry, road and wood
industry
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
*View also diagrams on page 21
1)80 °C with cable
Electrical characteristics:
Output circuit:
Supply voltage:
Power consumption (no load)
without inverted signal:
Power consumption (no load)
with inverted signals:
Permissible load/channel:
Pulse frequency:
Signal level high:
Signal level low:
Rise time tr
Fall time tf
Short circuit proof outputs:1)
Reverse connection protection at UB:
RS 422 (TTL-compatible)
5 V (±5 %) or 10 ... 30 V DC 10 ... 30 V DC
-
typ. 40 mA /
max. 90 mA
max. ±20 mA
max. 300 kHz
min. 2,5 V
max. 0,5 V
max. 200 ns
max. 200 ns
yes2)
5 V: no,
10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB–2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
116
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3/2005
Rotary Measuring Technology
Incremental shaft encoder
Heavy duty Type 9000
Terminal assignment
Signal:
0V
12 pin plug: Pin:
Colour:
10
WH
0,5 mm2
0V
Sensor2)
11
WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internal-
12
BN
0,5 mm2
+UB
Sensor2)
2
BN
A
A
B
B
0
0
Shield
5
GN
6
YE
8
GY
1
PK
3
BU
4
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
- Using RS 422 outputs and long cable distances, a wave impedance has to be applied at each cable end.
connected to UB
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
ly if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
Dimensions
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
10 deep
Top view of mating side, male contact base:
12 pin plug
Order code:
8.9000.11XX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Type of connection and supply voltage
4 = RS 422 (with inverted signal)
5 V supply voltage
5 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
10 ...30 V supply voltage
7 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
Stock types
8.9000.1145.5000
3/2005
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload
(see accessories
chapter).
re
pes a
red ty
e
f
e
r
P
rked
fat ma
Type of connection
1 = Cable axial (1 m PUR-cable)
2 = Cable radial (1 m PUR-cable)
3 = axial 12 pin plug axial without
mating connector
5 = radial 12 pin plug without
mating connector
Accessories:
Corresponding mating connector to connection type of 3 or 5
Art.-no. 8.0000.5012.0000
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117
Rotary Measuring Technology
Incremental shaft encoder
Heavy duty Type 9000 stainless steel
• Stainless steel housing and shaft
• IP 66
• Highly flexible, chemical resistant PURcable (stands up under constant trailing at
–20 °C up to 70 °C)
• Temperature and ageing compensation
• Precision graduation at high resolution
• Large temperature range
• Short-circuit proof outputs
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
appr. 15 x 10-6 kgm2
< 0,05 Nm
140 N
70 N
appr. 2,8 kg
IP 66
–20° C ... +80 °C
–20° C ... +85 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
•
available as explosion proof zone 2
and 22
Applications:
Food- and pharmaceutical
industry, automatic packaging
machines, bottling plants,
chemical process technology
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
*View also diagrams on page 21
Electrical characteristics:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5 %) or 10 ... 30 V DC
Power consumption (no load)
without inverted signal:
Power consumption (no load)
typ. 70 mA /
with inverted signals:
max. 90 mA
Permissible load/channel:
max. ±20 mA
Pulse frequency:
max. 300 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr
max. 200 ns
Fall time tf
max. 200 ns
Short circuit proof outputs:1)
yes2)
Reverse connection protection at UB:
no; 10 ... 30 V: yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
10 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150mA
max. ±30 mA
max. 300 kHz
min. UB–2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
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3/2005
Rotary Measuring Technology
Incremental shaft encoder
Heavy duty Type 9000 stainless steel
Terminal assignment
0V
Colour:
WH
0,5 mm2
0V
Sensor2)
WH
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
+UB
BN
0,5 mm2
+UB
Sensor2)
BN
A
A
B
B
0
0
GN
YE
GY
PK
BU
RD
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
Shield
- Using RS 422 outputs and long cable distances, a wave im
pedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Signal:
Dimensions
10 deep
*Rmin.
- securely installed: 55 mm
- flexibly installed: 70 mm
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload
(see accessories chapter).
Order code:
8.9000.11X1.XXXX.5007
Range
Stainless steel housing
Output circuit and voltage display
4 = RS 422 (with inverted signal)
5 V supply voltage
5 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
6 = Push-pull (with inverted signal)
10 .. 30 V supply voltage
7 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
Pulse rate
(e.g. 250 pulses=> 0250)
s are
d type
e
r
e
f
Pre ked
r
fat ma
Type of connection
1 = cable axial (1 m PUR-cable)
Accessories:
See accessories chapter
3/2005
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119
Rotary Measuring Technology
Incremental shaft/hollow shaft encoder
Ex-proof Type 7030 with ATEX
• Very compact design, housing Ø 70 mm
with EEx d IIC T6 approval
• Hollow shaft or shaft Ø 12 mm
• Very easy mounting. The hollow shaft
encoder is mounted directly on the
drive shaft without couplings. This saves
up to 30 % cost and 60 % clearance
compared to shaft versions
• Resolution up to 5000 ppr
ATEX
New: d
ve
appro
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft:
Axial load capacity of shaft::
Weight:
Protection acc. to EN 60 529:
Working temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
appr. 15 x 10-6 kgm2
< 0,05 Nm
20 N (shaft version)
10 N (shaft version)
appr. 1,2 kg
IP 64
-20° C ... +60 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
• Temperature and ageing compensation
• Short-circuit proof outputs
• Reverse connection protection for
voltage supply
Pulse rates available at short notice:
10, 20, 25, 30, 50, 60, 100, 120, 125, 127, 150,
180, 200, 216, 240, 250, 254, 256, 300, 314, 360,
375, 400, 500, 512, 600, 625, 720, 745, 750, 762,
800, 900, 927, 1000, 1024, 1250, 1270, 1400,
1500, 1800, 2000, 2048, 2250, 2400, 2500, 3000,
3600, 4000, 4096, 5000
Other pulse rates on request
Electrical characteristics:
Output circuit:
RS 422 (TTL-compatible)
Supply voltage:
5 V (±5 %) or 10 ... 30 V DC
Power consumption (no load)
without inverted signal:
Power consumption (no load)
typ. 70 mA /
with inverted signals:
max. 90 mA
Permissible load/channel:
max. ±20 mA
Pulse frequency:
max. 300 kHz
Signal level high:
min. 2,5 V
Signal level low:
max. 0,5 V
Rise time tr
max. 200 ns
Fall time tf
max. 200 ns
Short circuit proof outputs:1)
yes2)
Reverse connection protection at UB:
no
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Push-pull
10 ... 30 V DC
typ. 55 mA /
max. 125 mA
typ. 80 mA/
max.150 mA
max. ±30 mA
max. 300 kHz
min. UB –2,5 V
max. 2,0 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: (when U = 5 V, short-circuit to channel, 0 V, or +U is permitted.)
B
B
(when UB = 10 ... 30 V short-circuit to channel or 0 V is permitted.)
Please note!
– All standards for installation of electrical
systems in hazardous environment have
to be observed.
– Manipulations (opening, mechanical
treatment etc.) cause the loss of the
EX–license, warranty claims will not be
accepted and the installer will be
responsible for any consequential
damages.
120
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3/2005
Rotary Measuring Technology
Incremental shaft/hollow shaft encoder
Ex-proof Type 7030 with ATEX
Terminal assignment
0V
Colour:
WH
0V
Sensor2)
GY PK
+UB
+UB
Sensor2)
RD BU
BN
1)PH = Shield is attached to connector housing
2)The sensor cables are connected to the supply voltage internally if long feeder cables are involved they can be used to adjust
or controll the voltage at the encoder
A
A
B
B
0
0
Shield
GN
YE
GY
PK
BU
RD
PH1)
- If the sensor cables are not in use, they have to be insulated or
0 VSensor has to be connected to 0 V and UBSensor has to be
connected to UB
- Using RS 422 outputs and long cable distances, a wave
impedance has to be applied at each cable end.
Insulate unused outputs before initial startup.
Rotary Measurement Technology
Incremental Encoders
Signal:
Dimensions:
8.7030.14xx
torque stop slot
Recommendation:
Cyl.-pin according to
DIN 7– ø 4 mm
8.7030.25xx
3/2005
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121
Rotary Measuring Technology
Incremental shaft/hollow shaft encoder
Ex-proof Type 7030 with ATEX
8.7030.26xx
Angular position of the
cable outlet is not defined
Order code:
8.7030.XXXX.XXXX
Pulse rate
(e.g. 250 pulses=> 0250)
Range
Flange and hollow shaft or shaft
14 = Synchronous flange
with hollow shaft ø 12 mm
25 = Clamping flange
with shaft ø 12 mm
26 = Clamping flange
with shaft ø 12 mm and
mounted flange adapter
27 = hollow Shaft ø 12 mm
with stator coupling
Accessories:
See accessories chapter
122
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Type of connection
2 = Cable radial (2 m PVC-cable)
other cable lengths on request
are
types
d
e
r
e
Pref ked
r
fat ma
Output circuit and voltage supply
1 = RS 422 (with inverted signal)
5 V supply voltage
2 = Push-pull (without inverted signal)
10 ... 30 V supply voltage
3 = Push-pull (with inverted signal)
10 ... 30 V supply voltage
4 = RS 422 (with inverted signal)
10 ... 30 V supply voltage
3/2005
3/2005
Accessories
Connection Technology
Linear Measuring Technology
Magnetic, Draw wire, Kits
Rotary Measurement Technology
Absolute Encoders
Rotary Measurement Technology
Incremental Encoders
Overview/General
124
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3/2005
Rotary Measuring Technology
Absolute encoders
Table of content
Page
3/2005
126
131
184
134
139
184
142
146
152
161
149
156
161
Rotary Measurement Technology
Absolute Encoders
Absolute singleturn encoders – shaft versions
SSI, parallel 4 ... 20 mA Type 5850
Parallel
Type 5852
ATEX approved
Type 7031
Absolute singleturn encoders –hollow shaft versions
SSI, parallel
Type 5870
Parallel
Type 5872
ATEX approved
Type 7031
Stainless steel
Type 5876
Absolute multiturn encoders – shaft versions
Standard line
Type 5862S
SSI, RS 485
Type 5862
SSI, RS 485
Type 9081
Absolute multiturn encoders – hollow shaft versions
Standard line
Type 5882S
SSI, RS 485
Type 5882
SSI, RS 485
Type 9081
Absolute multiturn encoders – Fieldbus versions
Multiturn Type 5860
Profibus-DP
CANopen/DeviceNet
Multiturn Type 9080
Profibus-DP
CANopen/DeviceNet
165
169
174
178
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125
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Universal Type 5850
• Highest shock resistance on the market
(≥2500 m/s2, 6 ms acc. to DIN IEC 68-2-27)
• SSI, parallel or current (4 ... 20 mA)
interface
• Divisions: up to 16384 (14 bits), singleturn
• Housing Ø 58 mm
• IP 65
• Various options (e.g. LATCH, SET...)
• Gray, Binary or BCD code
• Temperature and ageing compensation
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft:
Axial load capacity of shaft::
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
-20° C ... +85 °C1)
-20° C ... +90 °C1)
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
1) 80 °C with cable
• Short-circuit proof outputs
• Patented new type of construction
integrates all components; use of an
opto-asic and 6-layer multilayer technology now on just a single PCB with
resolution of up to 14 bits.
• 4 ... 20 mA output
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice
Gray/Binary
250, 360, 500, 720, 900, 1000,
1024 (10 Bit), 1250, 1440, 1800, 2000, 2500,
2880, 3600, 4000, 4096 (12 Bit), 5000, 7200,
8192 (13 Bit), 16384 (14 Bit)
BCD
250, 360 , 500, 720, 900, 1000,
1024, 1250, 1440, 1800, 2000
Other on request
Preferred divisions are bold
(reduced delivery time).
Electrical characteristics SSI or parallel interface:
Interface type:
Synchronous-Serial
Synchronous-Serial
(SSI)
(SSI)
Supply voltage (UB):
5 V DC (± 5 %)
10 ... 30 V DC
Output driver:
RS 485
RS 485
Current consumption typ.:
89 mA
89 mA
(no load)
max.:
138 mA
138 mA
Permissible load/channel:
max. +/- 20 mA
max. +/- 20 mA
Word change frequency
max. 15.000/s
max.15.000/s
SSI pulse rate min./max.:
100 kHz/500 kHz
100 kHz/500 kHz
Signal level high:
typ. 3,8 V
typ. 3,8 V
Signal level low (lLoad = 20 mA):
typ. 1,3 V
typ. 1,3 V
(lLoad = 10 mA):
(lLoad = 1 mA):
Rise time tr (without cable):
max. 100 ns
max. 100 ns
Fall time tf (without cable):
max. 100 ns
max. 100 ns
Short circuit proof outputs:1):
yes
yes2)
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Parallel
Parallel
5 V DC (± 5 %)
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
min.3,4 V
max. 1,5 V
max. 0,3 V
max. 0,2 µs
max. 0,2 µs
yes
no
10 ... 30 V DC
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
min. UB – 2,8 V
max. 1,8 V
max. 1 µs
max. 1 µs
yes
yes
1)When supply voltage correctly applied
2)Only one channel at a time: when U = 5 V DC, short-circuit to channel, 0 V or U is permitted.
B
B
When UB = 10 ... 30 V DC short-circuit to channel or 0 V is permitted.
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3/2005
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Universal Type 5850
Electrical characteristics current interface 4 ... 20 mA
Sensor part
Interface type:
Supply voltage (UB):
Current consumption typ.:
(no load) max.:
Word change frequency:
4 ... 20 mA
10 ... 30 V DC
70 mA
84 mA
max. 15.000/s
4 ... 20 mA
5 V DC
70 mA
84 mA
max. 15.000/s
Current loop
Rotary Measurement Technology
Absolute Encoders
Supply voltage:
10 ... 30 V DC
Analogue signal:
4 ... 20 mA
max. input resistance
of the input circuit:
200 Ω
Measuring rage:
0 ... 360 °
Max. Failure (25 °C):
0,2 °
Resolution:
13 Bit
Building up time:
max. 2 ms
Temperature coefficient:
0,1°/10 K
Current if detector error:
≤ 3,5 mA
Sensor and current loop are galvanically insulated
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3
Control inputs:
Up/down input to switch the counting direction
As a standard, absolute encoders deliver increasing code values
when the shaft rotates clockwise (cw), when looking from the
shaft side. When the shaft rotates counter-clockwise (ccw), the
output delivers accordingly decreasing code values. The same
applies to models with current interfaces. When the shaft rotates
clockwise, the output delivers increasing current values, and
decreasing values when it rotates counter-clockwise.
As long as the Up/down input receives the corresponding signal
(high), this feature is reversed. Clockwise rotation will deliver
decreasing code/current values while counter-clockwise rotation
will deliver increasing code/current values.
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10-30 V DC supply voltage, 2 ms.
Switching level of the control inputs:
Supply voltage:
low
high
3/2005
5 V DC
≤1,7 V
≥3,4 V
10 ... 30 V DC
≤ 4,5 V
≥8,7 V
SET input
This input is used to reset (to zero) the encoder. A control pulse
(high) sent to this input allows storing the current position value as
new zero position in the encoder.
For models equipped with a current interface, the analogue output
(4 ... 20 mA) will be set accordingly to the value 4 mA.
Note : before activating the SET input after supplying the encoder
with the supply voltage, a counting direction (cw or ccw) must be
defined univocally on the Up/down input!
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
LATCH input
This input is used to „freeze“ the current position value. The
position value will be statically available on the parallel output as
long as this input will remain active (high).
The response time is :
for 5 V DC supply voltage, 140 µs,
for 10 ... 30 V DC
supply voltage, 200 µs.
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127
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Universal Type 5850
Terminal assignment (SSI interface with 12pin plug or cable):
Sig.:
Col.:
0V
WH
+UB
BN
+T
GN
-T
YE
1
2
3
4
Pin:
T:
Clock signal
VR:
D:
Data signal
ST:
SET input. The current position value is stored as
+D
GY
-D
PK
ST
BU
VR
RD
BK
VT
5
6
7
8
9
10
GY
PK
11
RD
BU
12
PH
Up/down input. As long as this input is active, decreasing
code values are transmitted when shaft turning
clockwise.
new zero position.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Terminal assignment (Parallel interface, up to 13 bits and max. 2 options, 17 pin plug):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
Pin:
1
2
3
4
5
6
7
8
9
10
GY
PK
11
RD
BU
12
WH
GN
13
BN
GN
14
WH
YE
15
ST/
VR
YE
BN
16
VR/
LH
WH
GY
17
ST/
VR
YE
BN
VR/
LH
WH
GY
ST/
VR/
LH
16
14
PH
Terminal assignment (Parallel interface, 14 bits and max. 2 options, cable version):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GY
PK
RD
BU
WH
GN
BN
GN
WH
YE
14
GY
BN
Terminal assignment (Parallel interface, 14 bits, 1 option, 17 pin plug):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Pin:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Sig.:
ST:
VR:
1 =MSB; 2 = MSB-1; 3 = MSB-2 etc.
SET input. The current position value is stored as new
zero position.
Up/down input. As long as this input is active, decreasing code values are transmitted when shaft turning
clockwise.
17
PH
LH:
LATCH input. High active. The current position is
„frozen“. It is statically available at the parallel output.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Terminal assignment (Current interface 4 ... 20 mA, 12pin plug):
Sig.
Col.:
0V
WH
+UB
BN
—
GN
—
YE
I+
GY
IPK
ST
BU
VR
RD
BK
VT
Pin:
1
2
3
4
5
6
7
8
9
10
+I:
-I:
ST:
Input of the current loop
Output of the current loop
SET input. The output current is set to 4 mA.
128
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GY
PK
11
RD
BU
12
PH
VR:
Up/down input. As long as this input is active,
decreasing current values are transmitted when shaft
turning clockwise.
PH:
Plug housing
Insulate unused outputs before initial start-up.
3/2005
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Universal Type 5850
Dimensions:
Clamping flange with Shaft ø 10
Rotary Measurement Technology
Absolute Encoders
5 deep
Synchronous flange with shaft ø 6 mm
5 deep
Top view of mating side, male contact base:
17 pin plug
12 pin plug
3/2005
www.kuebler.com
129
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Universal Type 5850
Order code:
8.5850.XXXX.XXXX
Options
2 = SET1) and V/R
32) = SET and Latch1)
42) = V/R1) and Latch
ALARM output on request
Range
Flange
1=
2=
Clamping flange
Synchronous flange
1)at 14 bits parallel output and 17pin plug
2)Not with SSI or current interface
Shaft (ø x L)
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
Interface and supply voltage
1 = SSI with 5 V supply voltage
2 = SSI with 10 ... 30 V
supply voltage
3 = Parallel with 5 V
supply voltage
4 = Parallel with 10 ... 30 V
supply voltage
7 = 4 ... 20 mA with 5 V
supply voltage
8 = 4 ... 20 mA with 10 ... 30 V
supply voltage
Code type and division
use corresponding table
Type of connection
1 = Cable axial (1 m PVC-cable)
2 = Cable radial(1 m PVC-cable)
3 = axial plug without
mating connector
5 = radial plug without
mating connector
s are
d type
e
r
e
f
e
Pr
rked
fat ma
Accessories:
Corresponding mating connector to connection type 3 and 5
- at SSI or current interface
Art.No 8.0000.5012.0000
- at parallel interface
Art.No 8.0000.5042.0000
Further accessories see encoder
catalogue, accessories chapter
Stock types
8.9000.1145.5000
Code type and division for encoder with parallel output
(Interface and supply voltage, version 3 or 4)
Division
250
360
500
720
900
1000
1024 (10 Bit)
1250
1440
1800
2000
2500
2880
3600
4000
4096 (12 Bit)
5000
7200
8192 (13 Bit)
16384 (14 Bit)
Order code
Gray/Gray-Excess
E02
E03
E05
E07
E09
E01
G10
E12
E14
E18
E20
E25
E28
E36
E40
G12
E50
E72
G13
G14
Order code
Binary
B02
B03
B05
B07
B09
B01
B10
BA2
BA1
B18
B20
B25
B28
B36
B40
B12
B50
B72
B13
B14
Code type and division for encoder
with SSI output
Interface and supply voltage, version 1 or 2
Order code
BCD
D02
D03
D05
D07
D09
D01
D10
DA2
DA1
D18
D20
Division
1024 (10 Bit)
4096 (12 Bit)
8192 (13 Bit)
16384 (14 Bit)
Order code
Gray
G10
G12
G13
G14
Order code
Binary
B10
B12
B13
B14
Code type and division for encoder with
analogue output
Interface and supply voltage, version 7 or 8
(4 ... 20 mA)
8192 (13 Bit)
G13
Preferred divisions are bold
130
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3/2005
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Standard Type 5852
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
-20° C ... +80 °C1)
-20° C ... +85 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
• Short-circuit proof outputs
• Integrativ Technology®
Patented new type of construction
integrates all components; use of an
opto-asic and 6-layer multilayer
technology now on just a single PCB
• resolution up to 14 bits.
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice
360 Gray-Excess
1000 Gray-Excess
1440 Gray-Excess
2000 Gray-Excess
1024 (10 Bit) Gray
4096 (12 Bit) Gray
8192 (13 Bit) Gray
16384 (14 Bit) Gray
Other divisions and code types on request
*See page 21
1)70 °C at 14 bits version
Electrical characteristics:
Interface type:
Parallel
Supply voltage (UB):
5 V DC (± 5 %)
Output driver:
CMOS-TTL
Current consumption type.:
40 mA
(no load) max.:
75 mA
Permissible load/channel:
max. +0,5/–2 mA
Word change frequency
40.000/s
Signal level high:
min.3,4 V
Signal level low
max. 0,3 V
Rise time tr (without cable):
max. 0,2 µs
Fall time tf (without cable):
max. 0,2 µs
Short circuit proof outputs:1):
yes
Reverse connection protection at UB:
no
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1) When supply voltage correctly applied U
Parallel
10 ... 30 VD C
Push-pull
100 mA
159 mA
max. +/-10 mA
40.000/s
min. UB – 2,8 V
max. 1,8 V
max.1 µs
max. 1 µs
yes
yes
B
Reverse count direction:
(Only at output type 3 and up to
13 bits gray code available)
Normal operation:
Rising code values when shaft turning
clockwise (cw). Falling code values when
shaft turning counterclockwise (ccw)
3/2005
Reverse operation:
Output MSB inverted (pin 16) instead
of output MSB (pin 3) connected.
Falling code values when shaft turning
clockwise (cw). Rising code values when
shaft turning counterclockwise (ccw), top
view of shaft.
www.kuebler.com
131
Rotary Measurement Technology
Absolute Encoders
• Parallel interface
• Highest shock resistance on the market
(>2500 m/s2, 6 ms acc. to DIN IEC 68-2-27)
• Improved EMC characteristics
• Divisions: up to 2000 Gray-Excess or up to
16384 (14 bits) gray, singleturn
• Ø 58 mm shaft version
• IP 65
• Count direction reversible
• Temperature and ageing compensation
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Standard Type 5852
Terminal assignment
Sig.:
Col.:
0V
WH
+UB
BN
1
GN
2
YE
3
GY
4
PK
5
BU
6
RD
7
BK
8
VT
Pin:
1
2
3
4
5
6
7
8
9
10
9
GY
PK
11
10
RD
BU
12
11
WH
GN
13
12
BN
GN
14
13
WH
YE
15
14/1
YE
BN
16
17
PH
- Signal: 1 =MSB; 2 = MSB-1; 3 = MSB-2 etc.
- 1: Only at output type 3 up to 13 bits. MSB to reverse the count
direction
- PH: Plug housing
- Insulate unused outputs before initial start-up
Dimensions:
Clamping flange with shaft ø 10
5 deep
Synchronous flange with shaft ø 6 mm
5 deep
Mounting advice:
Do not connect encoder and drive rigidly to
one another at shafts and flanges! Always
use couplings to prevent shaft overload
(see accessories chapter).
132
www.kuebler.com
3/2005
Rotary Measuring Technology
Absolute singleturn encoder shaft version
Standard Type 5852
8.5852.XXXX.XXXX
Options
1=
Range
Flange
12 = Clamping flange with
shaft ø 10 x 20 mm
21 = Synchronous flange
with shaft ø 6 x 10 mm
no options
Available options on request
Division and code type
E03 = 360 Gray-Excess
E01 = 1000 Gray-Excess
E14 = 1440 Gray-Excess
E20 = 2000 Gray-Excess
G10 = 1024 (10 bits) Gray
G12 = 4096 (12 bits) Gray
G13 = 8192 (13 bits) Gray
G14 = 16384 (14 bits) Gray
Interface and supply voltage
1 = Parallel (CMOS-TTL) with 5 V
supply voltage
3 = Parallel with 10 ... 30 V
supply voltage
Type of connection
1=
axial cable (1 m PVC-cable)
2=
radial cable (1 m PVC-cable)
3=
axial plug without
mating connector
5=
radial plug without
mating connector
s are
d type
e
r
e
f
Pre ked
r
fat ma
Rotary Measurement Technology
Absolute Encoders
Order code:
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
17 pin: Art.-No.. 8.0000.5042.0000
pin assignment cw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6741.XXXX
(Cable PVC18 x 0,14 mm2 )
PIN alllocation:
Dimensions:
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
3/2005
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
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133
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Universal Type 5870
• SSI or parallel interface
• Highest shock resistance on the market
(≥2500 m/s2, 6 ms acc. to DIN IEC 68-2-27)
• Divisions: up to 16384 (14 bits), singleturn
• Housing Ø 58 mm
• IP 66
• Various options (e.g. LATCH, SET...)
• Gray, Binary or BCD code
• Temperature and ageing compensation
• Short-circuit proof outputs
Mechanical characteristics:
Speed without sealing:
Speed with sealing1):
Rotor moment of inertia:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 with sealing:
Working temperature without sealing:
Working temperature with sealing:
Operating temperature without sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
• Integrativ Technology®
Patented new type of construction
integrates all components; use of an
opto-asic and 6-layer multilayer
technology now on just a single PCB
• resolution up to 14 bits.
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice
Gray/Binary
250, 360, 500, 720, 900, 1000, 1024 (10 Bit), 1250,
1440, 1800, 2000, 2500, 2880, 3600, 4000, 4096
(12 Bit), 5000, 7200, 8192 (13 Bit), 16384 (14 Bit)
max. 6000 min-1
appr. 6 x 10-6 kgm2
< 0,05 Nm
appr. 0,4 kg
IP 66
-20° C ... +85 °C2)3)
-20° C ... +80 °C2)3)
-20° C ... +90 °C2)4)
-20° C ... +85 °C2)4)
BCD
250, 360, 500, 720, 900, 1000, 1024 (10 Bit), 1250,
1440, 1800, 2000
Other on request
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
Preferred divisions are bold
(reduced delivery time)
1)for continuous operation max. 1500 min-1
2)non-condensing
3)70 °C with cable
4)80 °C with cable
Electrical characteristics:
Interface type:
Synchronous-Serial
Synchronous-Serial
(SSI)
(SSI)
Supply voltage (UB):
5 V DC (± 5 %)
10 ... 30 V DC
Output driver:
RS 485
RS 485
Current consumption typ.:
89 mA
89 mA
(no load)
max.:
138 mA
138 mA
Permissible load/channel:
max. +/- 20 mA
max. +/- 20 mA
Word change frequency
max. 15.000/s
max. 15.000/s
SSI pulse rate min./max.:
100 kHz/500 kHz
100 kHz/500 kHz
Signal level high:
typ. 3,8 V
typ. 3,8 V
Signal level low (lLoad = 20 mA):
typ. 1,3 V
typ. 1,3 V
(lLoad = 10 mA):
(lLoad = 1 mA):
Rise time tr (without cable):
max. 100 ns
max. 100 ns
Fall time tf (without cable):
max. 100 ns
max. 100 ns
Short circuit proof outputs:1):
yes
yes2)
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Parallel
Parallel
5 V DC (± 5 %)
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
min. 3,4 V
max. 1,5 V
max. 0,3 V
max. 0,2 µs
max. 0,2 µs
yes
no
10 ... 30 V DC
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
min. UB – 2,8 V
max. 1,8 V
max. 1 µs
max. 1 µs
yes
yes
1) When supply voltage correctly applied U
B
2) Only one channel at a time: When U = 5 V DC, short-circuit to channel, 0 V or U is permitted.
B
B
When UB = 10 ... 30 V DC short-circuit to channel or 0 V is permitted.
134
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3/2005
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Universal Type 5870
Control Inputs
SET input
This input is used to reset (to zero) the encoder. A control pulse
(high) sent to this input allows storing the current position value as
new zero position in the encoder.
Note :
before activating the SET input after supplying the encoder with
the supply voltage, a counting direction (cw or ccw) must be
defined univocally on the Up/down input!
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
LATCH input
This input is used to „freeze“ the current position value. The position value will be statically available on the parallel output as long
as this input will remain active (high).
The response time is :
for 5 V DC supply voltage, 140 µs,
for 10 ... 30 V DC supply voltage, 200 µs.
Rotary Measurement Technology
Absolute Encoders
Up/down input to switch the counting direction
As a standard, absolute encoders deliver increasing code values
when the shaft rotates clockwise (cw), when looking from the
shaft side. When the shaft rotates counter-clockwise (ccw), the
output delivers accordingly decreasing code values.
As long as the Up/down input receives the corresponding signal
(high), this feature is reversed. Clockwise rotation will deliver
decreasing code values while counter-clockwise rotation will
deliver increasing code values.
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
Switching level of the control inputs:
Supply voltage
low
high
3/2005
5 V DC
≤1,7 V
≥3,4 V
10 ... 30 V DC
≤ 4,5 V
≥8,7 V
www.kuebler.com
135
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Universal Type 5870
Terminal assignment (SSI interface with 12pin plug):
Sig.:
Col.:
0V
WH
+UB
BN
+T
GN
-T
YE
1
2
3
4
Pin:
T:
Clock signal
VR:
D:
Data signal
ST:
SET input. The current position value is stored as
+D
GY
-D
PK
ST
BU
VR
RD
BK
VT
5
6
7
8
9
10
GY
PK
11
RD
BU
12
PH
Up/down input. As long as this input is active, decreasing
code values are transmitted when shaft turning
clockwise.
new zero position.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Terminal assignment (Parallel interface, 14 bits and max. 2 options, cable version):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
Pin:
1
2
3
4
5
6
7
8
9
10
GY
PK
11
RD
BU
12
WH
GN
13
BN
GN
14
WH
YE
15
ST/
VR
YE
BN
16
VR/
LH
WH
GY
17
ST/
VR
YE
BN
VR/
LH
WH
GY
ST/
VR/
LH
16
14
PH
Terminal assignment (Parallel interface, 13 bits and max. 2 options):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GY
PK
RD
BU
WH
GN
BN
GN
WH
YE
14
GY
BN
Terminal assignment (Parallel interface, 14 bits, 1 option, 17 pin plug):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Pin:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Sig.:
1 =MSB; 2 = MSB-1; 3 = MSB-2 etc.
ST:
SET input. The current position value is stored
VR:
Up/down input. As long as this input is active,
as new zero position.
decreasing code values are transmitted when shaft
LH:
17
PH
LATCH input. High active. The current position is
„frozen“. It is statically available at the parallel output.
PH:
Plug housing
Insulate unused outputs before initial start-up.
turning clockwise.
Top view of mating side, male contact base:
17 pin plug
12 pin plug
136
www.kuebler.com
3/2005
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Universal Type 5870
Dimensions
Flange type 1
Cyl. pin acc. to DIN 7 ø 4
Rotary Measurement Technology
Absolute Encoders
torque stop slot
Recommendation:
Cyl.-pin according to DIN 7 ø 4
Flange type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
3/2005
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
www.kuebler.com
137
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Universal Type 5870
Order code:
8.5870.XXXX.XXXX
Options
2 = SET1) and V/R
32) = SET and Latch1)
42) = V/R1) and Latch
Alarm output on request
1)with 14 bits parallel output and 17pin plug
2)Not with SSI interface
Range
Flange
1=
2=
3=
4=
Flange type 1 with
through shaft
Flange type 1with blind hole shaftt
Flange type 3 with
stator coupling
Flange type 2 with blind hole shaft
Code type and division
use corresponding table
Hollow shaft
6 = ø 10 mm
8 = ø 12 mm
Interface and supply voltage
1 = SSI with 5 V supply voltage
2 = SSI with 10 ... 30 V
supply voltage
3 = Parallel with 5 V
supply voltage
4 = Parallel with 10 ... 30 V
supply voltage
Type of connection
1 = radial cable 1 m PVC-cable)
2 = radial plug without mating
connector
are
types
d
e
r
e
Pref ked
r
fat ma
Accessories:
Corresponding mating connector to
connection type 2
- at SSI interface
Art.No 8.0000.5012.0000
- at parallel interface
Art.No 8.0000.5042.0000
Mounting set:
Ord.-No. 8.0010.4600.0000 see page 237
Stator coupling two wings
for high dynamic application
Order-No.: 8.0010.4D00.0000 see page 235
Tether arm short
Order-No.: 8.0010.4R00.0000 see page 238
Code type and division with parllel output
Interface and supply voltage, version 3 or 4
(Parallel):
Division
Order code
Gray/Gray-Excess
250
E02
3601)
E03
500
E05
7201)
E07
900
E09
10001)
E01
1024 (10 Bit)
G10
1250
E12
1440
E14
1800
E18
2000
E20
2500
E25
2880
E28
36001)
E36
4000
E40
4096 (12 Bit)
G12
5000
E50
7200
E72
8192 (13 Bit)
G13
16384 (14 Bit)
G14
Preferred divisions are bold
138
www.kuebler.com
Order code
Binary
B02
B03
B05
B07
B09
B01
B10
BA2
BA1
B18
B20
B25
B28
B36
B40
B12
B50
B72
B13
B14
Order code
BCD
D02
D03
D05
D07
D09
D01
D10
DA2
DA1
D18
D20
Code type and division for encoder with
SSI-Output
Interface and supply voltage,
version 1 or 2 (SSI):
Division
1024 (10 Bit)
4096 (12 Bit)
8192 (13 Bit)
16384 (14 Bit)
Order code
Gray
G10
G12
G13
G14
Order code
Binary
B10
B12
B13
B14
3/2005
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Standard Type 5872
Mechanical characteristics:
Speed without sealing:
Speed with sealing1):
Rotor moment of inertia:
Starting torque with sealing:
Weight:
Protection acc. to EN 60 529 with sealing:
Working temperature without sealing:
Working temperature with sealing:
Operating temperature without sealing:
Operating temperature with sealing:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 12000 min-1
max. 6000 min-1
appr. 6 x 10-6 kgm2
< 0,05 Nm
appr. 0,4 kg
IP 66
-20 °C ... +85 °C2)3)
-20 °C ... +80 °C2)3)
-20 °C ... +90 °C 2)
-20 °C ... +85 °C 2)
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
• Count direction reversible
• Temperature and ageing compensation
• Short-circuit proof outputs
• Integrativ Technology®
Patented new type of construction
integrates all components; use of an
opto-asic and 6-layer multilayer
technology now on just a single PCB
• resolution of up to 14 bits
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice
360 Gray-Excess
1000 Gray-Excess
1440 Gray-Excess
2000 Gray-Excess
1024 (10 Bit) Gray
4096 (12 Bit) Gray
8192 (13 Bit) Gray
16384 (14 Bit) Gray
Other divisions and code types on request
1) for continuous operation max. 1500 min-1
2) non-condensing
3) 70 °C at 14 bits version
Electrical characteristics:
Interface type:
Parallel
5 V DC (± 5 %)
Supply voltage (UB):
Output driver:
CMOS-TTL
Current consumption type.:
40 mA
(no load) max.:
75 mA
Permissible load/channel:
max. +0,5 mA/–2,0 mA
Word change frequency
40.000/s
Signal level high:
min.3,4 V
Signal level low
max. 0,3 V
Rise time tr (without cable):
max. 0,2 µs
Fall time tf (without cable):
max. 0,2 µs
Short circuit proof outputs:1):
yes
Reverse connection protection at UB:
no
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1) When supply voltage correctly applied U
Parallel
10 ... 30 V DC
Push-pull
100 mA
159 mA
max. +/-10 mA
40.000/s
min. UB – 2,8 V
max. 1,8 V
max.1µs
max. 1µs
yes
yes
B
.
Reverse count direction:
(only at output type 3 and up to 13 bits
available)
Normal operation:
Rising code values when shaft turning
clockwise (cw). Falling code values when
shaft turning counterclockwise (ccw)
3/2005
Reverse operation:
Output MSB inverted (pin 16) instead of
output MSB (pin 3) connected.
Falling code values when shaft turning
clockwise (cw).
Rising code values when shaft turning
counterclockwise (ccw), top view of shaft
www.kuebler.com
139
Rotary Measurement Technology
Absolute Encoders
• Parallel interface
• Highest shock resistance on the market
(>2500 m/s2, 6 ms acc. to DIN IEC 68-2-27)
• Improved EMC characteristics
• Very easy mounting. The encoder is
mounted directly on the drive shaft without couplings. This saves up to 30 % cost
and 60 % clearance compared to shaft
versions
• Divisions: up to 2000 Gray-Excess or up to
16384 (14 bits) Gray, singleturn
• IP 66
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Standard Type 5872
Terminal assignment
Sig.:
Col.:
0V
WH
+UB
BN
1
GN
2
YE
3
GY
4
PK
5
BU
6
RD
7
BK
8
VT
Pin:
1
2
3
4
5
6
7
8
9
10
9
GY
PK
11
10
RD
BU
12
11
WH
GN
13
12
BN
GN
14
13
WH
YE
15
14/1
YE
BN
16
17
PH
- Signal: 1 =MSB; 2 = MSB-1; 3 = MSB-2 etc.
-1:
Only at output type 3 up to 13 bits. MSB to reverse the
count direction
- PH: Plug housing
- Insulate unused outputs before initial start-up
Dimensions
M3 - 5 deep
Flange type 1
torque stop slot
Recommendation:
Cyl.-pin according to DIN 7 ø 4
Cyl. pin acc. to DIN 7 ø 4
Flange type 3 with stator coupling
Mounting advice:
1) Do not connect encoder and drive rigidly
to one another at shafts and flanges!
140
www.kuebler.com
2) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
3) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive.
3/2005
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Standard Type 5872
Order code:
8.5872.XXXX.XXXX
Options
1=
Range
Flange
Flange type 1 with trough shaft
Flange type 3 with stator coupling
Division and code type
E03 = 360 Gray-Excess
E01 = 1000 Gray-Excess
E14 = 1440 Gray-Excess
E20 = 2000 Gray-Excess
G10 = 1024 (10 Bit) Gray
G12 = 4096 (12 Bit) Gray
G13 = 8192 (13 Bit) Gray
G14 = 16384 (14 Bit) Gray
Hollow shaft
6 = ø 10 mm
8 = ø 12 mm
Interface and supply voltage
1 = Parallel (CMOS-TTL) with
5 V supply voltage
3 = Parallel with
10 ... 30 V supply voltage
Type of connection
1 = radial cable (1 m PVC-cable)
2 = radial plug without
mating connector
re
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red ty
e
f
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P
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Rotary Measurement Technology
Absolute Encoders
1=
3=
no options,
available on request
Accessories
Corresponding mating connector to
Type of connection 3 or 5,
12 pin: Art.-No.. 8.0000.5012.0000
pin assignment ccw
Corresponding mating connector with cable
pre-assembled: Art.- No. 8.0000.6101.XXXX
(XXXX = length [m])
Set includes Connector typ 8.0000.5012.0000
and cable typ 8.0000.6100.XXXX
(Cable PUR 10 x 0,14 mm2 + 2 x 0,5 mm2)
PIN alllocation:
Dimensions:
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
Screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Complete set:
Ord.-No. 8.0010.4600.0000
3/2005
Stator coupling two wings
– for high dynamic application
Includes:
1x coupling two wings
2x 2 screws
Complete as set:
Order-No.: 8.0010.4D00.0000
(see page 235 )
Tether arm short
Order-No.: 8.0010.4R00.0000
(see page 238)
www.kuebler.com
141
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Stainless steel Type 5876
Your benefit
• Integrativ Technology®
Patented new type of construction
integrates all components; use of an
opto-asic and 6-layer multilayer
technology now on just a single PCB
• resolution up to 14 bits.
. Improved EMV-charecteristics and highest
shock resistance on the market (>2500
m/s2, 6 ms acc. to
DIN IEC 68-2-27).
• SSI or parallel interface
Mechanical characteristics:
Speed with sealing1):
max. 6000 min-1
Rotor moment of inertia:
Starting torque:
Weight:
Protection acc. to EN 60 529 with sealing:
Working temperature with sealing:
Operating temperature with sealing:
Shaft/body:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
appr. 6 x 10-6 kgm2
< 0,05 Nm
appr. 0,6 kg
IP 66
-20° C ... +80 °C2)3)
-20° C ... +85 °C2)4)
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10...2000 Hz
1)for continuous operation max. 1500 min-1
2)non-condensing
3)70 °C with cable
• Various options (z.B. LATCH, SET....)
• Temperature and ageing compensation
• Short-circuit proof outputs
Produkt features
• resolution up to 14 bits, singleturn
• ø 58 mm
• Housing ø 12 mm
• IP 66
• Gray, Binary or BCD code
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice
Gray/Binary
250, 3601), 500, 7201), 900, 10001), 1024 (10 Bit)1),
1250, 1440, 1800, 2000, 2500, 2880, 36001), 4000,
4096 (12 Bit)1), 5000, 7200, 8192 (13 Bit)1),
16384 (14 Bit)1)
BCD
250, 3601), 500, 7201), 900, 10001), 1024 (10 Bit)1),
1250, 1440, 1800, 2000
Other on request
1)Preferred divisions are bold
4)80 °C with cable
Electrical characteristics:
Interface type:
Synchronous-Serial
Synchronous-Serial
(SSI)
(SSI)
Supply voltage (UB):
5 V DC (± 5 %)
10 ... 30 V DC
Output driver:
RS 485
RS 485
Current consumption typ.:
89 mA
89 mA
(no load)
max.:
138 mA
138 mA
Permissible load/channel:
max. +/- 20 mA
max. +/- 20 mA
Word change frequency:
max. 15.000/s
max. 15.000/s
SSI pulse rate min./max.:
100 kHz/500 kHz
100 kHz/500 kHz
Signal level high:
typ. 3,8 V
typ. 3,8 V
Signal level low (lLoad = 20 mA):
typ. 1,3 V
typ. 1,3 V
(lLoad = 10 mA):
(lLoad = 1 mA):
Rise time tr (without cable):
max. 100 ns
max. 100 ns
Fall time tf (without cable):
max. 100 ns
max. 100 ns
Short circuit proof outputs1):
yes
yes2)
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Parallel
Parallel
5 V DC (± 5 %)
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
min. 3,4 V
max. 1,5 V
max. 0,3 V
max. 0,2 µs
max. 0,2 µs
yes
no
10 ... 30 V DC
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
min. UB – 2,8 V
max. 1,8 V
max. 1 µs
max. 1 µs
yes
yes
1) When supply voltage correctly applied U
B
2) Only one channel at a time: When U = 5 V DC, short-circuit to channel, 0 V or U is permitted.
B
B
When UB = 10 ... 30 V DC short-circuit to channel or 0 V is permitted.
142
www.kuebler.com
3/2005
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Stainless steel Type 5876
Control Inputs:
Up/down input to switch the counting direction
As a standard, absolute encoders deliver increasing code values
when the shaft rotates clockwise (cw), when looking from the
shaft side. When the shaft rotates counter-clockwise (ccw), the
output delivers accordingly decreasing code values.
As long as the Up/down input receives the corresponding signal
(high), this feature is reversed. Clockwise rotation will deliver
decreasing code values while counter-clockwise rotation will
deliver increasing code values.
The response time is:
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
Note :
before activating the SET input after supplying the encoder with
the supply voltage, a counting direction (cw or ccw) must be
defined univocally on the Up/down input!
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
SET input
This input is used to reset (to zero) the encoder. A control pulse
(high) sent to this input allows storing the current position value as
new zero position in the encoder.
Switching level of the control inputs
Supply voltage:
low
high
5 V DC
≤1,7 V
≥3,4 V
10 ... 30 V DC
≤ 4,5 V
≥8,7 V
Terminal assignment (SSI interface with 12pin plug):
Sig.:
Pin:
Col.:
0V
1
WH
T:
Clock signal
D:
Data signal
ST:
+UB
2
BN
+T
3
GN
-T
4
YE
+D
5
GY
VR:
-D
6
PK
SET
7
BU
Top view of mating side, male contact base:
8-pin plug
V/R
8
RD
Up/down input. As long as this input is active, decreasing
code values are transmitted when shaft turning
8
7
1
2
6
clockwise.
SET input. The current position value is stored as
Insulate unused outputs before initial start-up.
new zero position.
5
3
4
Terminal assignment (Parallel interface, 14 bits and max. 2 options, cable version):
Sig.:
Col.:
0V
WH
+UB
BN
1
GN
2
YE
3
GY
4
PK
5
BU
6
RD
7
BK
8
VT
9
GY
PK
10
RD
BU
11
WH
GN
12
BN
GN
13
WH
YE
SET
V/R
YE
BN
V/R
14
Latch
WH
GY
GY
BN
M12 x 1, 8-pin
Your benefit
• Pre-assembled M12 x 1 coupling
• Saves time and money
• Various lengths up to 15 m can be
delivered, lengths over 15 m on request
• For simple mounting in the field
Product features
• Polyether-polyurethane cable
• Resistant to oil and sea-water
• IP 67
• 8-pin
• Single-ended
see page 214
3/2005
www.kuebler.com
143
Rotary Measurement Technology
Absolute Encoders
LATCH input
This input is used to „freeze“ the current position value. The position value will be statically available on the parallel output as long
as this input will remain active (high).
The response time is :
for 5 V DC supply voltage, 140 µs,
for 10 ... 30 V DC supply voltage,
200 µs.
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Stainless steel Type 5876
Dimensions:
Flange type 1
47,3 ±0,2
40,3 ±0,2
11
21
max. 8
3,99 -0.02
42 ±0,05
M3 5tief
58
30
53
50 h7
50
1
4 -0.1
1 torque stop slot
Recommendation:
Cyl.-pin according to DIN 7 ø 4
7 -0.1
10 -0.1
44,5 ±0,2
Cyl. pin acc. to DIN 7 ø 4
Flange type 3
47
8
18
11
Mounting advice:
1) To mount a hollow shaft encoder, we
recommend to use a torque stop pin that
fits into the torque stop slot or a stator
coupling.
144
www.kuebler.com
2) When mounting the encoder ensure that
Lmin. is larger than the axial play of the
drive. Danger of mechanical running out.
3/2005
Rotary Measuring Technology
Absolute singleturn encoder hollow shaft version
Stainless steel Type 5876
8.5876 .XXXX.XXXX
Options
2 = SET1) and V/R
32) = SET and Latch1)
42) = V/R1) and Latch
Alarm output on request
1)with 14 bits parallel output and 17pin plug
2)not with SSI interface
Flange
1=
2=
3=
4=
Flange type 1 with
through shaft
Flange type 1with blind hole shaftt
Flange type 3 with
stator coupling
Flange type 2 with blind hole shaft
Code type and division
use corresponding table
Hollow shaft
6 = ø 10 mm
8 = ø 12 mm
Interface and supply voltage
1 = SSI with 5 V supply voltage
2 = SSI with 10 ... 30 V
supply voltage
3 = Parallel with 5 V
supply voltage
4 = Parallel with 10 ... 30 V
supply voltage
Type of connection
1a) = radial cable 1 m PVC-cable)
2b) = radial plug without mating
connector
re
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red ty
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e
r
P
rked
fat ma
a) in connection with parallel- oder SSI- output
b) in connection with SSI-output
Accessories:
Corresponding mating connector to
connection type 2
- at SSI interface
8 pin plug 05.CMB8181-0
Mounting set:
Ord.-No. 8.0010.4600.0000 see page 237
Stator coupling two wings
for high dynamic application
Order-No.: 8.0010.4D00.0000 see page 235
Tether arm short
Order-No.: 8.0010.4R00.0000 see page 238
Code type and division with parllel output
Interface and supply voltage, version 3 or 4
(Parallel)
Division
Order code
Gray/Gray-Excess
250
E02
3601)
E03
500
E05
7201)
E07
900
E09
10001)
E01
1024 (10 Bit)
G10
1250
E12
1440
E14
1800
E18
2000
E20
2500
E25
2880
E28
36001)
E36
4000
E40
4096 (12 Bit)
G12
5000
E50
7200
E72
8192 (13 Bit)
G13
16384 (14 Bit)
G14
Preferred divisions are bold
3/2005
Rotary Measurement Technology
Absolute Encoders
Order code:
Order code
Binary
B02
B03
B05
B07
B09
B01
B10
BA2
BA1
B18
B20
B25
B28
B36
B40
B12
B50
B72
B13
B14
Order code
BCD
D02
D03
D05
D07
D09
D01
D10
DA2
DA1
D18
D20
Code type and division for encoder with
SSI-Output
Interface and supply voltage,
version 1 or 2 (SSI):
Division
1024 (10 Bit)
4096 (12 Bit)
8192 (13 Bit)
16384 (14 Bit)
Order code
Gray
G10
G12
G13
G14
Order code
Binary
B10
B12
B13
B14
www.kuebler.com
145
Rotary Measuring Technology
Absolute multiturn encoder shaft version
Multiturn Type 5862S SSI standard line
Your benefit:
• High operational reliability and best suited for dynamic applications through to
its contactless multiturn stage with the
Sensing-TTechnologie
proven Intelligent-S
(I-S-T)
• Very compact configuration by construction with Integrative Technology
• High service lifespan in rough application
conditions due to its high shock and
vibration resistance
Product features:
• Resolution: up to 8192 (13 Bit) ppr, 4096
(12 Bit) ppr
• Housing ø 58 mm, only 66 mm deep
• Solid shaft ø 6 or ø 10 mm
• Protection IP 65
• SET and V/R input
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque shaft version:
Radial load capacity of shaft:2)
Axial load capacity of shaft::2)
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
Applications:
Positioning, distance measurements, lengths and angles in maschines and systems,
logistics and handling, drive and propulsion
technology, vehicle technology, medicine
technology, elevator technology, ....
max. 6 000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
–20° C ... +70 °C
–20° C ... +80 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
2) for shaft version only (at shaft end)
Electrical characteristics:
Interface type:
General information
Supply voltage (UB):
Current consumption type (no load).:
max (no load):
Short circuit proof outputs:1):
Reverse connection protection at UB:
SSI-Interface:
Output driver:
Permissible load/channel:
Update rate for position data:
SSI pulse rate min./max./pulse frequency:
Signal level high:
Signal level low (lLast = 20 mA):
Rise time tr (without cable):
Fall time tf (without cable):
Control inputs:
Voltage:
(V/R, SET)
response time:
Signal level: low
high
Max. current input
146
www.kuebler.com
Synchronous-Serial
(SSI)
5,0 ... 30 V DC3)
89 mA
138 mA
yes2)
yes
RS 485
max. +/-20 mA
approx. 1600/s
100 kHz/500 kHz
typ. 3,8 V
typ. 1,3 V
max. 100 ns
max. 100 ns
5 ... 30 V DC = UB
10 ms
max. 25% UB
min. 60% UB, max. UB
≤0,5 mA
Status output:
Battery monitoring
Output driver:
Push-Pull
max. permissible load:
±9,0 mA
Signal level high:
min. UB – 3,0 V
low:
max. 1,5 V
Rise time:
max. 240 µs
Fall time:
max. 300 µs
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3 Performance against magnetic influence acc. to EN61000-4, 5
1) when U supply voltage correctly applied U
B
B
2) Only one channel at a time:
When UB = 5 V DC, short-circuit
to output, 0 V and + UB is permitted.
When UB < 5 V DC short-circuit
to output and0 V is permitted.
3) The supply voltage at the encoder input must not be
less than 4.75 V (5 V - 5%)
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder shaft version
Multiturn Type 5862S SSI standard line
Control inputs:
F/R input for change of direction:
The encoder can output increasing code
values when the shaft is rotated either clockwise or counter-clockwise (when
looking from the shaft side).
This oprtion must be selected before the operating voltage is supplied.
Hardware configuration
of the F/R input
"low" (0V) on the F/R input (=cw)
(advantage position setting through
internal pull-down resistor)
"high" (+UB ) on the F/R input (= ccw)
Notes:
– If the direction of rotation is changed due to the F/R configuration,
without activating the SET function again, and if the encoder is
also then powered up again, a new position value may be outputted, even if the physical shaft position of the encoder has not
moved! This is due to internal conversion processes.
Function:
increasing code value when the shaft is
in the following direction:
cw
ccw
Rotary Measurement Technology
Absolute Encoders
The start-up procedure for the encoder should therefore follow this
sequence:
1. Determine the count direction of the encoder either via the F/R
input
2. Apply power to the encoder
3. Activate the SET function, if desired (see SET input below)
– If using a cable wire to configure the F/R input, then for EMC reasons the wire should not remain open but should be tied either to
0V or UB!
SET input:
This input is used for a alignment (zeroing) of the encoder. A high
control pulse (+UB) applied to this input will reset the current encoder position to zero.
Notes:
- The SET function should only be implemented when the encoder
shaft is at rest.
- For the duration of the SET pulse the SSI interface does not function and therefore does not output any valid position values! In
order to avoid malfunctions, no SSI clock pulse should occur
during the SET pulse.
- If a cable wire is used to configure the SET input, then for EMC
reasons the wire should not remain open but should if at all possible be tied to 0 V, provided no SET pulse is triggered!
Top view of mating side::
Terminal assignment:
Signal :
Pin
Col.:
T:
D:
ST:
0V
1
WH
+UB
2
BN
+T
3
GN
Clock signal
Data signal
SET input. The current position value is
stored as new zero position
Patented Intelligent-SensingTechnology (IST)®
3/2005
-T
4
YE
+D
5
GY
-D
6
PK
ST
7
BU
VR
8
RD
VR:
Up/down input. As long as this input
(High-Level = + UB)is active, decreasing
A1
9
BK
12 pin plug
PH
code values are transmitted when shaft turning clockwise.
PH =
Plug housing
Insulate unused outputs before initial start-up
An innovative principle of operation based
on a non-contact electronic multiturn stage
overcomes system disadvantages previously associated with encoders that had
mechanical gears or with traditional electronic gear technology.
Advantages:
• High operational reliability
• Logic filter and innovative principle of
operation compensate for high
EMC interference
• Free from wear
www.kuebler.com
147
Rotary Measuring Technology
Absolute Multiturn Encoder shaft version
Multiturn Type 5862S SSI standard line
Dimensions:
Clamping flange
Synchronous flange
* Rmin
– securely installed: 55 mm
– flexibily installed: 70 mm
Order code:
Range
Flange, shaft
12 = Clamping flange,
shaft ø 10 mm x 20 mm
21 = Synchronous flange,
shaft ø 6 mm x 10 mm
8.5862S.XXXX.XXXX
SSI-Interface
2003 = 4096 x 4096 (24-Bit), Gray
2004 = 8192 x 4096 (25-Bit), Gray
Interface
2 = SSI 5 ... 30 V DC,
Type of connection
3 = Axial 12 pin plug
4 = Radial 12 pin plug
5 = Axial cable (2 m PVC-cable)
6 = Radial cable (2 m PVC-cable)
148
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Accessories:
Corresponding mating connector to
connection type 3 and 4
Order code 8.0000.5012.0000
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder hollowshaft version
Multiturn Type 5882S SSI standard line
Your benefit:
• Hollow shaft, only 40,5 mm clearance,
very simple mount. The encoder can be
installed without additional couplings to
the operating shaft
• High operational reliability and best suited for dynamic applications through to
its contactless multiturn stage with the
Sensing-TTechnologie
proven Intelligent-S
(I-S-T)
• High service lifespan in rough application
conditions due to its high shock and
vibration resistance
Applications:
Positioning, distance measurements, lengths and angles in maschines and systems,
logistics and handling, drive and propulsion
technology, vehicle technology, medicine
technology, elevator technology, ....
Mechanical characteristics:
Product features:
• Resolution: up to 8192 (13 Bit) ppr, 4096
(12 Bit) ppr
• Housing ø 58 mm, only 66 mm deep
• Solid shaft ø 6 or ø 10 mm
• Protection IP 65
• SET and V/R input
max. 6 000 min-1
appr. 6 x 10-6 kgm2
< 0,05 Nm
appr. 0,5 kg
IP 65
–20° C ... +70 °C
–20° C ... +80 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
Rotary Measurement Technology
Absolute Encoders
Speed:1)
Rotor moment of inertia:
Starting torque hollow shaft version:
Weight:
Protection acc. to EN 60 529:
Working temperature: 2)
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
1) for continuous operation 3000 min-1
2) non-condensing
Electrical characteristics:
Interface type:
General information:
Supply voltage (UB):
Current consumption type (no load).:
max (no load):
Short circuit proof outputs:1):
Reverse connection protection at UB:
SSI-Interface:
Output driver:
Permissible load/channel:
Update rate for position data:
SSI pulse rate min./max./pulse frequency:
Signal level high:
Signal level low (lLast = 20 mA):
Rise time tr (without cable):
Fall time tf (without cable):
Control inputs:
Voltage:
(V/R, SET)
Response time:
Signal level: low
high
Max. current input
3/2005
Synchronous-Serial
(SSI)
5,0 ... 30 V DC3)
89 mA
138 mA
yes2)
yes
RS 485
max. +/-20 mA
appr. 1600/s
100 kHz/500 kHz
typ. 3,8 V
typ. 1,3 V
max. 100 ns
max. 100 ns
5 ... 30 V DC = UB
10 ms
max. 25% UB
min. 60% UB, max. UB
≤0,5 mA
Status outputs:
Battery monitoring
Output driver:
Push-Pull
max. permissible load:
±9,0 mA
Signal level high:
min. UB – 3,0 V
low:
max. 1,5 V
Rise time:
max. 240 µs
Fall time:
max. 300 µs
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3 Performance against magnetic influence acc. to EN61000-4, 5
1) when U supply voltage correctly applied U
B
B
2) Only one channel at a time:
When UB = 5 V DC, short-circuit
to output, 0 V and + UB is permitted.
When UB < 5 V DC short-circuit
to output and0 V is permitted.
3) The supply voltage at the encoder input must not be
less than 4.75 V (5 V - 5%)
www.kuebler.com
149
Rotary Measuring Technology
Absolute Multiturn Encoder hollowshaft version
Multiturn Type 5882S SSI standard line
Control inputs:
F/R input for change of direction:
The encoder can output increasing code
values when the shaft is rotated either clockwise or counter-clockwise (when looking from
the shaft side).
This oprtion must be selected before the operating voltage is supplied.
Hardware configuration
of the F/R input
"low" (0V) on the F/R input (=cw)
(advantage position setting through
internal pull-down resistor)
"high" (+UB ) on the F/R input (= ccw)
Notes:
– If the direction of rotation is changed due to the F/R configuration,
without activating the SET function again, and if the encoder is
also then powered up again, a new position value may be outputted, even if the physical shaft position of the encoder has not
moved! This is due to internal conversion processes.
Function:
increasing code value when the shaft is
in the following direction:
cw
ccw
The start-up procedure for the encoder should therefore follow this
sequence:
1. Determine the count direction of the encoder either via the F/R
input or via programming
2. Apply power to the encoder
3. Activate the SET function, if desired (see SET input below)
– If using a cable wire to configure the F/R input, then for EMC reasons the wire should not remain open but should be tied either to
0V or UB!
SET input:
This input is used for a alignment (zeroing) of the encoder. A high
control pulse (+UB) applied to this input will reset the current encoder position to zero.
Notes:
- The SET function should only be implemented when the encoder
shaft is at rest.
- For the duration of the SET pulse the SSI interface does not function and therefore does not output any valid position values! In
order to avoid malfunctions, no SSI clock pulse should occur
during the SET pulse.
- If a cable wire is used to configure the SET input, then for EMC
reasons the wire should not remain open but should if at all possible be tied to 0 V, provided no SET pulse is triggered!
Top view of mating side, male
contact base:
12 pin plug
Terminal assignment:
Signal :
Pin
Col.:
T:
D:
ST:
0V
1
WH
+UB
2
BN
+T
3
GN
Clock signal
Data signal
SET input. The current position value is stored as new
zero position (or the actual value is set to the preset
Patented Intelligent-SensingTechnology (IST)®
150
-T
4
YE
www.kuebler.com
+D
5
GY
-D
6
PK
ST
71)
BU
VR
8
RD
A1
9
BK
PH
value when using the programmable version).
Up/down input. As long as this input is active,
decreasing code values are transmitted when shaft
turning clockwise.
PH:
Plug housing
Insulate unused outputs before initial start-up
VR:
An innovative principle of operation based
on a non-contact electronic multiturn stage
overcomes system disadvantages previously associated with encoders that had
mechanical gears or with traditional electronic gear technology.
Advantages:
hohe Betriebssicherheit
• High operational reliability
• Logic filter and innovative principle of
operation compensate for high
EMC interference
• Free from wear
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder hollowshaft version
Multiturn Type 5882S SSI standard line
Dimensions:
43,2 ±0,3
34,5 ±0,2
2
58
33
M3 -5 tief
1
4 -0,1
7 -0,1
10 -0,1
42,3 ±0,03
Rotary Measurement Technology
Absolute Encoders
3,99 -0,02
90
50 h7
max. 30
Rm
in.
13,5
42 ±0,05
53
58
1 torque stop slot
Recommendation: Cyl. pin. acc. to DIN 7-04
2 Cable,
– securely installed: 55 mm
– flexibily installed: 70 mm
Order code:
Range
Flange, Hollow shaft
16 = through shaft and torque support
slot, shaft ø 10 mm
18 = with through shaft and stator
coupling, shaft ø 12 mm
Interface
2 = SSI 5 ... 30 V DC
Type of connection
2 = 12 pin plug radial
3 = Radial cable (2 m PVC-Cable)
3/2005
8.5882S.XXXX.XXXX
SSI-Interface
2003 = 4096 x 4096 (24-Bit), Gray
2004 = 8192 x 4096 (25-Bit), Gray
Accessoires:
Corresponding mating connector to
connection type 2
Order code 8.0000.5012.0000
www.kuebler.com
151
Rotary Measuring Technology
Absolute multiturn encoder shaft version
Multiturn Type 5862 SSI or RS 485, programmable
sor
al sen
n
o
i
t
p
o
se
New: tputs for u runs
u
o
able
ong c
l
h
t
i
w
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque shaft version:
Radial load capacity of shaft:2)
Axial load capacity of shaft::2)
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
• Electronic multiturn gear with intelligent
sensing technology (IST)
• Resolution: up to 8192 (13 bits) per revolution, 4096 (12 bits) revolutions
• Programmable parameters include*:
code type, resolution per revolution, total
resolution, direction of rotation (cw or
ccw), zero point
• Only 66 mm clearance needed
• Housing ø 58 mm
*with optional programming kit (Ezturn®) see
accesssories
• SSI interface, additional interfaces
include RS 485 and OEM specific protocolls
• Max. 4 programmable outputs* for the
SSI version
• Shock resistant up to 250 g
• Contactless multiturn stage
• Four programmable outputs
• With optional incremental track 2048 ppr.
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice:
max. 6 000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
80 N
40 N
appr. 0,4 kg
IP 65
–20° C ... +70 °C
–20° C ... +80 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
24 Bit Binary / Gray
25 Bit Binary / Gray
Other divisions and code types on request
Notes on the SSI versions
The programmable SSI versions are available in 3 variants:
Order code Interface 2:
Version with 4 programmable outputs
Order code Interface 4:
Version with incremental outputs A,A,B,B
(no programmable outputs)
Order code Interface 9:
Version with 2 programmable outputs and 2
sensor outputs for 0 V and +Ub for controlling the supply voltage on the encoder.
2) for shaft version only (at shaft end)
Electrical characteristics:
Interface type:
General information
Supply voltage (UB):
Current consumption type (no load).:
max (no load):
Short circuit proof outputs:1):
Reverse connection protection at UB:
SSI-Interface:
Output driver:
Permissible load/channel:
Update rate for position data:
SSI pulse rate min./max./pulse frequency:
Signal level high:
Signal level low (lLast = 20 mA):
Rise time tr (without cable):
Fall time tf (without cable):
Control inputs:
Voltage:
(V/R, SET)
response time:
Signal level: low
high
Max. current input
152
www.kuebler.com
Synchronous-Serial
(SSI) with outputs
5,0 ... 30 V DC3)
89 mA
138 mA
yes2)
yes
RS 485
max. +/-20 mA
approx. 1600/s
100 kHz/500 kHz
typ. 3,8 V
typ. 1,3 V
max. 100 ns
max. 100 ns
5 ... 30 V DC = UB
10 ms
max. 25% UB
min. 60% UB, max. UB
≤0,5 mA
Status outputs:
Output driver:
Push-Pull
max. permissible load:
±9,0 mA
Signal level high:
min. UB – 3,0 V
low:
max. 1,5 V
Rise time:
max. 240 µs
Fall time:
max. 300 µs
Incremental outputs (A/B):
Output driver:
RS422 compatible
Puls frequency (max.):
200 kHz
Signal level high:
4,5 V
Signal level low (ILast = 20 mA) 0,5 V
Rise time (without cable):
max. 200 ns
Fall time (without cable:
max. 200 ns
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3
Performance against magnetic influence acc. to EN61000-4, 5
1) when U supply voltage correctly applied U
B
B
2) Only one channel at a time:
When UB = 5 V DC, short-circuit
to output, 0 V and + UB is permitted.
When UB < 5 V DC short-circuit
to output and0 V is permitted.
3) The supply voltage at the encoder input must not be
less than 4.75 V (5 V - 5%)
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5862 SSI or RS 485, programmable
There are two methods for selecting the
appropriate option:
1. Via a hardware configuration of the F/R
input BEFORE powering up the encoder
2. By programming the device using the
Kübler "EzTurn" programming tool.
The following table shows the function selection dependent on hardware and software settings:
Hardware configuration of the F/R input:
Hardware configuration
of the F/R input
Programmed selection using the
EzTurn" programming tool
"low" (0V) on the F/R input (=cw)
"high" (+UB ) on the F/R input (= ccw)
"low" (0V) on the F/R input (=cw)
"high" (+UB) on the F/R input (= ccw)
cw
cw
ccw
ccw
Function:
increasing code value when the shaft is
in the following direction:
cw
ccw
ccw
ccw
Notes:
– Any hardware configuration of the F/R input must take place BEFORE powering up
the encoder!
– If the F/R input is not configured, then a 0V configuration will apply
(default condition)!
– If the direction of rotation is changed due to the F/R configuration, without activating
the SET function again, and if the encoder is also then powered up again, a new position value may be outputted, even if the physical shaft position of the encoder has not
moved! This is due to internal conversion processes.
SET input:
This input is used for a one-time alignment (zeroing) of the encoder
immediately after installation. A high control pulse (+UB) applied to
this input for a minimum of 10 ms will reset the current encoder
position to the pre-programmed setpoint value.
Notes:
- The SET function should only be implemented when the encoder
shaft is at rest.
- For the duration of the SET pulse the SSI interface does not function and therefore does not output any valid position values! In
order to avoid malfunctions, no SSI clock pulse should occur
during the SET pulse.
The start-up procedure for the encoder should therefore follow this sequence:
1. Determine the count direction of the encoder either via the F/R input or via programming
2. Apply power to the encoder
3. Activate the SET function, if desired (see SET input below)
– If using a cable wire to configure the F/R input, then for EMC reasons the wire should
not remain open but should be tied either to 0V or UB!
– The response time of the F/R input with UB = 5 … 30 V DC power supply is 10 ms.
The programming of the setpoint can be carried out with Kübler's
Ezturn® programming software or can, on request, be done in
advance at the factory. The default value is zero. However any
value within the encoder's measuring range can be defined.
- If a cable wire is used to configure the SET input, then for EMC
reasons the wire should not remain open but should if at all possible be tied to 0 V, provided no SET pulse is triggered!
- The response time of the SET input with +UB = 5 … 30 V DC
power supply is 10 ms..
Encoder outputs1)
Output
A1:
A2:
A3:
A4:
Default-function:
battery control2)
not activated2)
not activated2)3)
not activated2)3)
1)not available for versions with incremental track
2)programmable with the optional programming
software Ezturn®
3) with the order code Interface 9 assigned to the
sense outputs.
The outputs are not activated in the
factory setting (default). They can be activated and defined with the optional
Ezturn® programming software e.g. limit
switch, overspeed and temperature control etc.
Programmable function with optional
Ezturn® software
Programmable features with optional programming tool Ezturn®:
• Type of code
• Resolutions per revolution
• Number of revolution
• Total resolution
• Direction of rotation
• Offset for mechanical zero point
compensation
etc....
www.kuebler.com
153
Rotary Measurement Technology
Absolute Encoders
Control inputs:
F/R input for change of direction:
The encoder can output increasing code
values when the shaft is rotated either
clockwise or counter-clockwise (when
looking from the shaft side).
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5862 SSI or RS 485, programmable
Terminal assignment SSI Synchronous Serial interface with 12pin plug
0V
+UB
+T
−T
+D
−D
ST
VR
A1
A2
A3
A4
Pin:
1
2
3
4
5
6
7
8
9
10
11
12
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GY PK
RD BL
Signal:
T:
D:
ST:
Clock signal
Data signal
SET input. The current position value is stored as new
zero position (or the actual value is set to the preset
value when using the programmable version).
Interface 9
A1,A2,A3,A4: outputs, can be modified using Ezturn
1)With the order code Interface 9 these outputs are assigned to
VR:
Up/down input. As long as this input is active,
decreasing code values are transmitted when shaft
turning clockwise.
PH:
Plug housing
Insulate unused outputs before initial start-up
the sense outputs. The sensor circuits are internally tied to the
power supply. Special power supply units control the voltage
drop in long cable runs via the voltage feedback. If the circuits
are not being used, then they should be individually isolated and
not connected.
Terminal assignment (RS485 interface 12 pin plug):
Signal :
Pin
Col.:
R=
T=
0V
1
WH
+UB
2
BN
Receive-channel
Transmit-channel
T/R3
GN
VR:
T/R+
4
YE
Term2) Term2)
5
6
71)
VR
8
RD
9
Up/down input. As long as this input
(High-Level = + UB)is active, decreasing
0V
1
+UB
2
+T
3
–T
4
+D
5
–D
6
ST
7*
VR
8
B
9
B
10
Dimensions:
Clamping flange
Synchronous flange
* Rmin
– securely installed: 55 mm
– flexibily installed: 70 mm
154
www.kuebler.com
12
A
11
PH
2)For the version with external termina-
P3001 version but it can likewise be implemented using the
command "<ESC> QP" (Write
preset).
SSI interface with incremental track (A/B)):
Signal :
Pin
11
1) There is no SET input for the
code values are transmitted when shaft turning clockwise.
Plug housing
PH =
10
PH
A
12
tion: if the termination is desired (terminating resistor 120 Ohm), then both
connections are to be tied together by
means of a jumper (0 Ohm).
PH
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5862 SSI or RS 485, programmable
Top view of mating side::
12 pin plug
8.5862.XXXX.XXXX
Range
SSI-Interface*
2001 = 4096 x 4096 (24-Bit), Binary
2002 = 8192 x 4096 (25-Bit), Binary
2003 = 4096 x 4096 (24-Bit), Gray
2004 = 8192 x 4096 (25-Bit), Gray
Flange
1 = Clamping flange
2 = Synchronous flange
Shaft (ø x L)
1 = ø 6 mm x 10 mm
2 = ø 10 mm x 20 mm
RS 485-Interface, halfduplex
3001 = ESC protocol,
max. 19200 baud
Interface
2 = SSI 5 ... 30 V DC,
with 4 status outputs
3 = RS 485, halfduplex 5 ... 30 V DC
internal termination
5 = SSI, 5 ... 30 V DC, with incremental
tracks A, B A\, B\, 2048 ppr.
7 = RS 485, half duplex 5 ... 30 V DC,
external termination
9 = SSI 4.75 … 30 V DC. with 2
status outputs and 2 sensor outputs
for monitoring the supply voltage
on the encoder.
*This factory set (default) resolution can be
re-programmed by using the Ezturn® software.
Type of connection
1 = Axial cable (1 m PVC-cable)
2 = Radial cable (1 m PVC-cable)
3 = Axial 12 pin plug
4 = Radial 12 pin plug
A = Radial cable (5 m PVC-cable)
E = Radial cable (10 m PVC-cable)
Patented Intelligent-SensingTechnology (IST)®
Accessories:
Corresponding mating connector to
connection type 2
Order code 8.0000.5012.0000
s are
d type
e
r
e
f
Pre ked
r
fat ma
An innovative principle of operation based
on a non-contact electronic multiturn stage
overcomes system disadvantages previously associated with encoders that had
mechanical gears or with traditional electronic gear technology.
Programming kit Ezturn® includes
- Interface converter
- Connection cable with the interface
converter encoder – PC
- 90-250 V AC power supply
- CD-ROM with Ezturn® software
Order code 8.0010.9000.0004
Advantages:
• High operational reliability
• Logic filter and innovative principle of
operation compensate for high
EMC interference
• Free from wear
www.kuebler.com
155
Rotary Measurement Technology
Absolute Encoders
Order code:
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5882 SSI or RS 485, programmable
nsor
nal se e with
o
i
t
p
o
s
New: tputs for u
ou
uns
able r
long c
Mechanical characteristics:
Speed:1)
Rotor moment of inertia:
Starting torque hollow shaft version:
Weight:
Protection acc. to EN 60 529:
Working temperature: 2)
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
• Most compact multiturn encoder with hollow shaft on the market
• Only 40.5 mm clearance needed, thus
lower profile than incremental encoders.
• Programming parameters include*:
code type, resolution per revolution, total
resolution, direction of rotation (cw or
ccw), zero point.
• Very easy mounting of the hollow shaft
version. The encoder is mounted directly
on the drive shaft without coupling.
• Divisions: up to 8192 (13 bits) per revolu*with optional programming kit (Ezturn®) see
accesssories
max. 6 000 min-1
appr. 6 x 10-6 kgm2
< 0,05 Nm
appr. 0,5 kg
IP 65
–20° C ... +70 °C
–20° C ... +80 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
tion, 4096 (12 bits) revolutions
• SSI interface, additional interfaces
include RS 485 and OEM specific protocolls
• Multiturn gear with patended intelligent
sensing technology (II-S-T)
• Hollow shaft up to Ø 12 mm
• Housing Ø 58 mm, Protection: IP 65
• Shock resistant up to 250 g
• optional with incremental track 2048 ppr
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice:
24 Bit Binary / Gray
25 Bit Binary / Gray
Other divisions and code types on request
The programmable SSI versions are available in 3 variants:
Order code Interface 2:
Version with 4 programmable outputs
Order code Interface 4:
Version with incremental outputs A,A,B,B
(no programmable outputs)
Order code Interface 9:
Version with 2 programmable outputs and 2
sensor outputs for 0 V and +Ub for controlling the supply voltage on the encoder.
1) for continuous operation 3000 min-1
2) non-condensing
Electrical characteristics:
Interface type:
General information:
Supply voltage (UB):
Current consumption type (no load).:
max (no load):
Short circuit proof outputs:1):
Reverse connection protection at UB:
SSI-Interface:
Output driver:
Permissible load/channel:
Update rate for position data:
SSI pulse rate min./max./pulse frequency:
Signal level high:
Signal level low (lLast = 20 mA):
Rise time tr (without cable):
Fall time tf (without cable):
Control inputs:
Voltage:
(V/R, SET)
Response time:
Signal level: low
high
Max. current input
156
www.kuebler.com
Synchronous-Serial
(SSI) with outputs
5,0 ... 30 V DC3)
89 mA
138 mA
yes2)
yes
RS 485
max. +/-20 mA
appr. 1600/s
100 kHz/500 kHz
typ. 3,8 V
typ. 1,3 V
max. 100 ns
max. 100 ns
5 ... 30 V DC = UB
10 ms
max. 25% UB
min. 60% UB, max. UB
≤0,5 mA
Status outputs:
Output driver:
Push-Pull
max. permissible load:
±9,0 mA
Signal level high:
min. UB – 3,0 V
low:
max. 1,5 V
Rise time:
max. 240 µs
Fall time:
max. 300 µs
Incremental outputs (A/B):
Output driver:
RS422 compatible
Puls frequency (max.):
200 kHz
Signal level high:
4,5 V
Signal level low (ILast = 20 mA) 0,5 V
Rise time (without cable):
max. 200 ns
Fall time (without cable:
max. 200 ns
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3
Performance against magnetic influence acc. to EN61000-4, 5
1) when U supply voltage correctly applied U
B
B
2) Only one channel at a time:
When UB = 5 V DC, short-circuit
to output, 0 V and + UB is permitted.
When UB < 5 V DC short-circuit
to output and0 V is permitted.
3) The supply voltage at the encoder input must not be
less than 4.75 V (5 V - 5%)
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5882 SSI or RS 485, programmable
Control inputs:
There are two methods for selecting the
appropriate option:
1. Via a hardware configuration of the F/R
input BEFORE powering up the encoder
2. By programming the device using the
Kübler "EzTurn" programming tool.
The following table shows the function selection dependent on hardware and software settings:
Hardware configuration of the F/R input:
Hardware configuration
of the F/R input
Programmed selection using the
EzTurn" programming tool
"low" (0V) on the F/R input (=cw)
"high" (+UB ) on the F/R input (= ccw)
"low" (0V) on the F/R input (=cw)
"high" (+UB) on the F/R input (= ccw)
cw
cw
ccw
ccw
Function:
increasing code value when the shaft is
in the following direction:
cw
ccw
ccw
ccw
Notes:
– Any hardware configuration of the F/R input must take place BEFORE
powering up the encoder!
– If the F/R input is not configured, then a 0V configuration will apply
(default condition)!
– If the direction of rotation is changed due to the F/R configuration, without
activating the SET function again, and if the encoder is also then powered
up again, a new position value may be outputted, even if the physical shaft
position of the encoder has not moved! This is due to internal conversion
processes.
SET input:
This input is used for a one-time alignment (zeroing) of the encoder
immediately after installation. A high control pulse (+UB) applied to
this input for a minimum of 10 ms will reset the current encoder
position to the pre-programmed setpoint value.
Notes:
- The SET function should only be implemented when the encoder
shaft is at rest.
- For the duration of the SET pulse the SSI interface does not function and therefore does not output any valid position values! In
order to avoid malfunctions, no SSI clock pulse should occur
during the SET pulse.
The start-up procedure for the encoder should therefore follow
this sequence:
1. Determine the count direction of the encoder either via the F/R input or
via programming
2. Apply power to the encoder
3. Activate the SET function, if desired (see SET input below)
– If using a cable wire to configure the F/R input, then for EMC reasons the
wire should not remain open but should be tied either to 0V or UB!
– The response time of the F/R input with UB = 5 … 30 V DC power supply is
10 ms.
The programming of the setpoint can be carried out with Kübler's
Ezturn® programming software or can, on request, be done in
advance at the factory. The default value is zero. However any
value within the encoder's measuring range can be defined.
- If a cable wire is used to configure the SET input, then for EMC
reasons the wire should not remain open but should if at all possible be tied to 0 V, provided no SET pulse is triggered!
- The response time of the SET input with +UB = 5 … 30 V DC
power supply is 10 ms..
Encoder outputs1)
Output
A1:
A2:
A3:
A4:
Default-function:
battery control2)
not activated2)
not activated2)3)
not activated2)3)
1)not available for versions with incremental track
2)programmable with the optional programming
software Ezturn®
3) with the order code Interface 9 assigned to the
sense outputs.
The outputs are not activated in the
factory setting (default). They can be activated and defined with the optional
Ezturn® programming software e.g. limit
switch, overspeed and temperature control etc.
www.kuebler.com
157
Rotary Measurement Technology
Absolute Encoders
F/R input for change of direction:
The encoder can output increasing code
values when the shaft is rotated either
clockwise or counter-clockwise (when looking from the shaft side).
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5882 SSI or RS 485, programmable
Programmable function with optional
Ezturn® software
Programmable features with optional programming tool Ezturn®:
• Direction of rotation
• Offset for mechanical zero point
compensation
etc....
• Type of code
• Resolutions per revolution
• Number of revolution
• Total resolution
Terminal assignment SSI Synchronous Serial interface with 12pin plug
0V
+UB
+T
-T
+D
-D
ST
VR
A1
A2
A3
A4
Pin:
1
2
3
4
5
6
7
8
9
10
11
12
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GY PK
RD BL
Signal:
T:
D:
ST:
Clock signal
Data signal
SET input. The current position value is stored as new
zero position (or the actual value is set to the preset
value when using the programmable version).
Up/down input. As long as this input is active,
decreasing code values are transmitted when shaft
turning clockwise.
VR:
PH:
Plug housing
Insulate unused outputs before initial start-up
A1, A2, A3, A4: outputs, with Ezturn programmable
1)With the order code Interface 9 these outputs are assigned to
the sense outputs. The sensor circuits are internally tied to the
power supply. Special power supply units control the voltage
drop in long cable runs via the voltage feedback. If the circuits
are not being used, then they should be individually isolated and
not connected.
Terminal assignment (RS485 interface 12 pin plug):
Signal :
Pin
Col.:
R=
T=
0V
1
WH
+UB
2
BN
Receive-channel
Transmit-channel
T/R3
GN
VR:
T/R+
4
YE
Term2) Term2)
5
6
71)
VR
8
RD
9
Up/down input. As long as this input
(High-Level = + UB)is active, decreasing
10
11
12
1) There is no SET input for the
PH
2)For the version with external termina-
P3001 version but it can likewise be implemented using the
command "<ESC> QP" (Write
preset).
code values are transmitted when shaft turning clockwise.
Plug housing
PH =
tion: if the termination is desired (terminating resistor 120 Ohm), then both
connections are to be tied together by
means of a jumper (0 Ohm).
SSI interface with incremental track (A/B)):
Signal :
Pin
0V
1
+UB
2
Encoder Type 5882 with
stator coupling 2 wing
158
www.kuebler.com
+T
3
–T
4
+D
5
PH
–D
6
ST
7*
VR
8
Encoder Typ 5882 with
tether arm small
B
9
B
10
A
11
A
12
PH
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5882 SSI or RS 485, programmable
Dimensions:
Flange type 1
43,2 ±0,3
34,5 ±0,2
13,5
4 -0,1
7 -0,1
10 -0,1
42,3 ±0,03
42 ±0,05
53
58
Rm
in.
Rotary Measurement Technology
Absolute Encoders
3,99 -0,02
90
50 h7
max. 30
58
33
M3 -5 tief
1
2
20
25°
Flange type 3 with stator coupling
3,1
42,5
43,4
63
68
1 torque stop slot
Recommendation: Cyl. pin. acc. to DIN 7-04
2 Cable,
– securely installed: 55 mm
– flexibily installed: 70 mm
Patented Intelligent-SensingTechnology (IST)®
An innovative principle of operation based
on a non-contact electronic multiturn stage
overcomes system disadvantages previously associated with encoders that had
mechanical gears or with traditional electronic gear technology.
Advantages:
• High operational reliability
• Logic filter and innovative principle of
operation compensate for high
EMC interference
• Free from wear
www.kuebler.com
159
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 5882 SSI or RS 485, programmable
Top view of mating side, male
contact base:
12 pin plug
Order code:
8.5882.XXXX.XXXX
Range
SSI-Interface *
2001 = 4096 x 4096 (24-Bit), Binary
2002 = 8192 x 4096 (25-Bit), Binary
2003 = 4096 x 4096 (24-Bit), Gray
2004 = 8192 x 4096 (25-Bit), Gray
Flange
1 = Flange type 1 with through shaft and
torque support slot
3 = Flange type 3 with through shaft
and stator coupling*
RS 485-Interface halfduplex
3001 = ESC protocol,
max. 38400 Baud
*Shaft clamping on other side on request
Hollow shaft
6 = Hollow shaft ø 10 mm
8 = Hollow shaft ø 12 mm
*This factory set (default) resolution can be
re-programmed by using the Ezturn® software.
Interface
2 = SSI 5 ... 30 V DC
3 = RS 485, halfduplex 5 ... 30 V DC
internal termination
5 = SSI, 5 ... 30 V DC with incremental
track 2048 ppr (A, B)
7 = RS45, halfduplex 5 ... 30 V DC
external termination
9 = SSI 4.75 … 30 V DC. with 2
status outputs and 2 sensor outputs
for monitoring the supply voltage
on the encoder.
Accessoires:
Corresponding mating connector to
connection type 2
Order code 8.0000.5012.0000
Programming kit Ezturn® includes
- Interface converter
- Connection cable with the interface
converter encoder – PC
- 90-250 V AC power supply
- CD-ROM with Ezturn® software
Order code 8.0010.9000.0004
Type of connection
1 = Radial cable (1 m PVC-cable)
2 = 12 pin plug radial
5 = Radial cable (5 m PVC-Cable)
7 = Radial cable (10 m PVC-Cable)
Stock types
8.5882.1622.2004
8.5882.1822.2004
160
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3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 9081 SSI or RS 485, programmable
*with optional programming kit (Ezturn®) see
accesssories
on the drive shaft without couplings. This
saves up to 30 % cost and 50 % clearance
compared to shaft versions.
• Max. 4 programmable outputs* for the
SSI version
• Divisons: 8192 (13 bits) per revolution,
4096 (12 bits) revolutions
• SSI interface, additional interfaces
include RS 485 and OEM specific protocolls
• Four programmable outputs
• optional with incremental track 2048 ppr.
•
available as explosion proof zone 2
and 22
Divisions and code types available at short
notice:
Speed: 1)
max. 6000 min-1
Rotor moment of inertia:
appr. 65 x 10-6 kgm2
Starting torque hollow shaft version:
< 0,2 Nm
Starting torque shaft version:
< 0,05 Nm
Radial load capacity of shaft (hollow shaft):2)
80 N
Axial load capacity of shaft: (shaft):2)
40 N
Weight:
appr. 0,7 kg
Protection acc. to EN 60 529:
IP 65
Working temperature:
–20° C ... +70 °C
Operating temperature:
–20° C ... +80 °C
Shaft:
stainless steel
Shock resistance acc. to DIN-IEC 68-2-27
2500 m/s2, 6 ms
Vibration resistance acc. to DIN-IEC 68-2-6: 100 m/s2, 10 ... 2000 Hz
24 Bit Binary / Gray
25 Bit Binary / Gray
Other divisions and code types on request
The programmable SSI versions are available in 3 variants:
Order code Interface 2:
Version with 4 programmable outputs
Order code Interface 4:
Version with incremental outputs A,A,B,B
(no programmable outputs)
Order code Interface 9:
Version with 2 programmable outputs and 2
sensor outputs for 0 V and +Ub for controlling the supply voltage on the encoder.
1) for continuous operation 3000 min-1
2) at shaft version only (at shaft end)
Electrical characteristics:
Interface type:
General:
Supply voltage (UB):
Current consumption type (no load).:
max (no load):
Short circuit proof outputs:1):
Reverse connection protection at UB:
SSI-Interface:
Output driver:
Permissible load/channel:
Update rate for position data:
SSI pulse rate min./max./pulse frequency:
Signal level high:
Signal level low (lLast = 20 mA):
Rise time tr (without cable):
Fall time tf (without cable):
Control inputs:
Voltage:
(V/R, SET)
Response time:
Signal level: low
high
Max. current load
3/2005
Synchronous-Serial
(SSI) with outputs
5,0 ... 30 V DC3)
89 mA
138 mA
yes2)
yes
RS 485
max. +/-20 mA
appr. 1600/s
100 kHz/500 kHz
typ. 3,8 V
typ. 1,3 V
max. 100 ns
max. 100 ns
5 ... 30 V DC = UB
10 ms
max. 25% UB
min. 60% UB, max. UB
≤0,5 mA
Status outputs:
Output driver:
Push-Pull
max. permissible load:
±9,0 mA
Signal level high:
min. UB – 3,0 V
low:
max. 1,5 V
Rise time:
max. 240 µs
Fall time:
max. 300 µs
Incremental outputs (A/B):
Output driver:
RS422 compatible
Puls frequency (max.):
200 kHz
Signal level high:
4,5 V
Signal level low (ILast = 20 mA) 0,5 V
Rise time (without cable):
max. 200 ns
Fall time (without cable:
max. 200 ns
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3
Performance against magnetic influence acc. to EN61000-4, 5
1) when U supply voltage correctly applied U
B
B
2) Only one channel at a time:
When UB = 5 V DC, short-circuit
to output, 0 V and + UB is permitted.
When UB < 5 V DC short-circuit
to output and0 V is permitted.
3) The supply voltage at the encoder input must not be
less than 4.75 V (5 V - 5%)
www.kuebler.com
161
Rotary Measurement Technology
Absolute Encoders
or
l sens with
a
n
o
i
t
op
se
New: tputs for u
ns
ou
u
r
able
c
g
n
lo
Mechanical characteristics:
• Electronic multiturn gear with patended
intelligent sensing technology (IST)
• Hollow shaft up to ø 28 mm or
shaft ø12 mm
• Only 50 mm clearance needed
• Programming parameters include*:
code type, resolution per revolution, total
resolution, direction of rotation (cw or
ccw), zero point.
• Very easy mounting of the hollow shaft
version. The encoder is mounted directly
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 9081 SSI or RS 485, programmable
Control inputs:
F/R input for change of direction:
The encoder can output increasing code
values when the shaft is rotated either
clockwise or counter-clockwise (when looking from the shaft side).
There are two methods for selecting the
appropriate option:
1. Via a hardware configuration of the F/R
input BEFORE powering up the encoder
2. By programming the device using the
Kübler "EzTurn" programming tool.
The following table shows the function selection dependent on hardware and software settings:
Hardware configuration of the F/R input:
Hardware configuration
of the F/R input
Programmed selection using the
EzTurn" programming tool
"low" (0V) on the F/R input (=cw)
"high" (+UB ) on the F/R input (= ccw)
"low" (0V) on the F/R input (=cw)
"high" (+UB) on the F/R input (= ccw)
cw
cw
ccw
ccw
Function:
increasing code value when the shaft is
in the following direction:
cw
ccw
ccw
ccw
Notes:
– Any hardware configuration of the F/R input must take place BEFORE powering up
the encoder!
– If the F/R input is not configured, then a 0V configuration will apply
(default condition)!
– If the direction of rotation is changed due to the F/R configuration, without activating
the SET function again, and if the encoder is also then powered up again, a new position value may be outputted, even if the physical shaft position of the encoder has not
moved! This is due to internal conversion processes.
SET input:
This input is used for a one-time alignment (zeroing) of the encoder
immediately after installation. A high control pulse (+UB) applied to
this input for a minimum of 10 ms will reset the current encoder
position to the pre-programmed setpoint value.
Notes:
- The SET function should only be implemented when the encoder
shaft is at rest.
- For the duration of the SET pulse the SSI interface does not function and therefore does not output any valid position values! In
order to avoid malfunctions, no SSI clock pulse should occur
during the SET pulse.
The start-up procedure for the encoder should therefore follow this sequence:
1. Determine the count direction of the encoder either via the F/R input or via programming
2. Apply power to the encoder
3. Activate the SET function, if desired (see SET input below)
– If using a cable wire to configure the F/R input, then for EMC reasons the wire should
not remain open but should be tied either to 0V or UB!
– The response time of the F/R input with UB = 5 … 30 V DC power supply is 10 ms.
The programming of the setpoint can be carried out with Kübler's
Ezturn® programming software or can, on request, be done in
advance at the factory. The default value is zero. However any
value within the encoder's measuring range can be defined.
- If a cable wire is used to configure the SET input, then for EMC
reasons the wire should not remain open but should if at all possible be tied to 0 V, provided no SET pulse is triggered!
- The response time of the SET input with +UB = 5 … 30 V DC
power supply is 10 ms..
Encoder outputs1)
Output
A1:
A2:
A3:
A4:
Default-function:
battery control2)
not activated2)
not activated2)3)
not activated2)3)
1)not available for versions with incremental track
2)programmable with the optional programming
software Ezturn®
3) with the order code Interface 9 assigned to the
sense outputs.
The outputs are not activated in the
factory setting (default). They can be activated and defined with the optional
Ezturn® programming software e.g. limit
switch, overspeed and temperature control etc.
Programmable function with optional
Ezturn® software
Programmable features with optional programming tool Ezturn®:
• Type of code
• Resolutions per revolution
• Number of revolution
• Total resolution
162
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• Direction of rotation
• Offset for mechanical zero point
compensation
etc....
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 9081 SSI or RS 485, programmable
Terminal assignment (SSI Synchronous Serial interface with 12pin plug)
0V
+UB
+T
-T
+D
-D
ST
VR
A1
A2
A3
A4
Pin:
1
2
3
4
5
6
7
8
9
10
11
12
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GY PK
RD BL
Signal:
T:
D:
ST:
VR:
Up/down input. As long as this input is active,
decreasing code values are transmitted when shaft
turning clockwise.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Clock signal
Data signal
SET input. The current position value is stored as new
zero position (or the actual value is set to the preset
value when using the programmable version).
PH
A1, A2, A3, A4: outputs, with Ezturn programmable
Terminal assignment (RS485 interface 12 pin plug):
Signal :
Pin
Col.:
R=
T=
0V
1
WH
+UB
2
BN
Receive-channel
Transmit-channel
T/R3
GN
VR:
Term2) Term2)
5
6
71)
T/R+
4
YE
VR
8
RD
9
10
12
PH
1) There is no SET input for the
Up/down input. As long as this input
(High-Level = + UB)is active, decreasing
2)For the version with external termina-
P3001 version but it can likewise be implemented using the
command "<ESC> QP" (Write
preset).
code values are transmitted when shaft turning clockwise.
Plug housing
PH =
11
tion: if the termination is desired (terminating resistor 120 Ohm), then both
connections are to be tied together by
means of a jumper (0 Ohm).
0V
1
+UB
2
+T
3
–T
4
+D
5
–D
6
ST
7*
VR
8
B
9
B
10
A
11
12 h7
Dimensions:
A
12
23
25
4
50
PH
N9
Signal :
Pin
Rotary Measurement Technology
Absolute Encoders
SSI interface with incremental track (A/B)):
R
5°
13
2 3
30
6
°
12
0
R60
4
max. 28
4,5°
70
1
60
41
80 h7
H7
12
2
90
6
47
7
8
Mounting advice:
1)Do not connect encoder and drive rigidly
to one another at shafts and flanges!
2)Delivery includes a corresponding cylindric pin (see drawing), when the encoder
is ordered with flange type 2 (short spring
device) or type 3
(long spring device).
5
4
1 Spring element for cyl. pin DIN 6325 ø 6
2 Spring element short (Flange No. 2)
3 Spring element long (Flange No. 3)
4 Bracket (Flange No. 4)
5 Slotted hole for screw M4
6 2.5 mm deep
7 M4 - 7 deep
7 M6 -10 deep
3/2005
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163
Rotary Measuring Technology
Absolute Multiturn Encoder with optional incremental track
Multiturn Type 9081 SSI or RS 485, programmable
Order code:
08.9081.XXXX.XXXX
SSI-Interface*
2001 = 4096 x 4096 (24-Bit), Binary
2002 = 8192 x 4096 (25-Bit), Binary
2003 = 4096 x 4096 (24-Bit), Gray
2004 = 8192 x 4096 (25-Bit), Gray
Range
Flange
1 = without mounting aid
2 = with short spring device
3 = with long spring device
4 = with mounting bracket
Shaft/hollow shaft
1 = hollow shaft ø 12 mm
2 = hollow shaft ø 15 mm
3 = hollow shaft ø 20 mm
4 = hollow shaft ø 24 mm
5 = hollow shaft ø 28 mm
6 = hollow shaft ø 5/8"
7 = hollow shaft ø 1"
8 = shaft ø 12 x 30 mm
Interface and supply voltage
2 = SSI 5 ... 30 V DC
3 = RS 485, halfduplex 5 ... 30 V DC
internal termination
5 = SSI, 5 ... 30 V DC, with incremental
track 2048 ppr (A, B)
7 = RS 485 halfduplex 5 ... 30 V DC
external termination
RS 485-Interface, halfduplex-mode
3001 = ESC-protocol
max. 38400 baud
Type of connection
2 = 12 pin plug without
mating connector
*This factory set (default) resolution can be
re-programmed by using the Ezturn® software.
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Accessories:
Mounting kit
Flexible mounting bracket, large
Connectors and Software
Offers a wide variety of mounting options.
Complete kit
Order No. 8.0010.4A00.0000
The set includes the following individual
items, which may also be ordered
separately.
1 x parallel pin, long with fixing thread
1 x spring element, long
1 x spring element, short
2 x screws M2.5
Screw M4 x 10
Mounting bracket
Washer
For detailed drawings and further information, see Accessories section, page 235.
Compatible mating connector to connection
type 3 and 4
Order No. 8.0000.5012.0000
Includes:
- Flexed spring element
- 3 mounting screws
Programming kit consisting of
- Interface converter
- Connection cable from the interface converter to the encoder
- 90 … 250 V AC power supply
Order No. 8.0010.4E00.000
See page 237 for more details
- CD-ROM with Ezturn® software
Order No. 8.0010.9000.0004
164
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3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 5860 Profibus-DP
• Field bus interface: PROFIBUS-DP
• Shaft ø 6 or ø 10 mm
• Shock resistant up to 250 g
• Housing ø 58 mm
• Patented Integrated Technology ®
• Divisions: up to 8192 (13 bits) per revolution, 4096 (12 bits) revolutions
• Protection to IP 65
• Integrated T-Coupler
• Contactless multiturn gear with new
patented Intelligent-Sensing-Technology
(IST). This technology is perfectly resistant to EMI and increases battery life. The
battery outlasts bearing life. The technology feature safety system with redundant
multiturn sensorsn diagnosis and alarm
outputs
• Additionally to Profibus DP 2.0 standard
the interface suppports the diagnostic and
alarm monitoring.
•
available as explosion proof zone 2
and 22
Mechanical characteristics:
max. 6000 min-1
appr. 1,8 x 10-6 kgm2
< 0,01 Nm
radial: 80 N, axial: 40 N
appr. 0,7 kg
IP 65
–20° C ... +80 °C
–20° C ... +85 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
Spezification to
Profibus-DP 2.0 Standard
(DIN 19245 Part 3)
Rotary Measurement Technology
Absolute Encoders
Speed1):
Rotor moment of inertia:
Starting torque:
Load capacity of shaft am Wellenende:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Working temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
1) for continous operation 3000 min-1 at the max. temperature
Electrical characteristics:
Supply voltage (UB):
10 ... 30 V DC
Power consumption:
max. 0,29 A
recommended fuse:
T 0,315 A
Linearity:
± 1/2 LSB (±1 LSB at 13, 14, 25 bit resolution)
Code:
Binary
Interface:
RS 485
Profibus-DP, encoderprofile class C2
Protocol:
Rate:
max: 12 MBits/s
Address:
programmable via DIP switches
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3 and EN 61000-4-8
Performance against magnetic influence acc. to EN61000-4, 5
Profibus Encoder-Profile:
The basic functions of the PROFIBUS-DP
are only described in extracts in here. For
additional information, please refer to the
standards on PROFIBUS-DP, i.e. DIN 19245-3
and EN 50170 respectively or see page 35 in
the encoder catalogue.
3/2005
The following parameters can be
programmed:
The following functionality is integrated:
• Direction of rotation
• Scaling factor
– number of pulses/rotation
– total resolution
• Preset value
• Diagnostics mode
• Galvanic insulation of the Fieldbus-stagewith DC/DC converter
• Line driver according to RS 485
max. 12 MB
• Addressing by means of rotary switches
• Diagnostics LED
• Full Class 1 and Class 2 functionality
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165
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 5860 Profibus-DP
Terminal assignment with terminal box:
Signal :
Pin :
+V DC
1
ENC.
GND
2
GND
3
BUS IN
B
4
A
5
BUS OUT
B
GND
7
8
A
6
GND
9
ENC.
+V DC
10
Shield must be connected to the PG gland
Dimension (Terminal box version)::
Synchronous flange
24,1
16,3
14,6
0,1 A
54,5
50,3
0,2 A
1
Bus in
A
6 h8
58
50 h7
60
10
°
120
0,1 A
Bus out
19
3
42
3
4
87,8
1 3 x M4, 5 deep
Clamping flange
24,1
0.1 A
16,3
54,5
14,6
50,3
1
10 h8
60
36 f8
0.2 A
20
0°
12
Bus in
A
0,1 A
Bus out
10
19
48
77,8
1 3 x M4, 5 deep
Cable diameter
Supply voltage, max. cable diameter
4,5 ... 6,5 mm
Data transmission line, max. cable diameter 8 ... 10 mm
166
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3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 5860 Profibus-DP with M12 connector
Terminal assignment M12 connector version:
1
4
5
3
4
2
4
1
2
2
3
3
Bus in:
Supply voltage:
Signal :
Pin:
UB
1
1
5
–
2
0V
3
Signal :
Pin:
–
4
–
1
BUS-A
2
–
3
BUS-B
4
–
5
BUS-B
4
Shield
5
Bus out:
Signal :
Pin:
BUS_VDC
1
BUS-A
2
BUS_GND
3
Synchronous flange
19
0.1 A
14,6
5,1
69,2
0.2 A
57,5
1,5
Bus in
60
6 h8
60
42 ±0,05
A
50 h7
58
10
0.1 A
(3x
)1
20
°
3
3
5,5
(3x)
M4-5
-5 deep
tief
(3)M4
Bus out
4
76,3
83,8
Clamping flange
19
0.1 A
63,2
14,6
57,5
5,1
1,5
Bus in
10 h8
60
36 f8
A
60
20
48 ±0,05
0.2 A
0.1 A
(3x
)1
20
°
10
9
(3x) M3 -5 tief
Bus out
76,3
3/2005
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167
Rotary Measurement Technology
Absolute Encoders
Dimension (M12 connector version)::
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 5860 Profibus-DP
Kübler is working consistently at high inte gration of all units and intelligent sensing
systems. The basics of our encoders are
two patented technologies:
Patended "Integrated Technology®” uses
single board construction, deliberate
assembly techniques, and two ASIC design:
• Shock up to 250gs
• Higher vibration specs and thermal
shock performance
• Lower parts count, elimination of
potentiometers
• Higher resistance to EMI
Electronic multiturn increases performance,
eliminates gears
• Reliability - No backlash errors, resistant
to EMI, lower parts count
• Higher life - No mechanical wear, lower
internal temperature
• Higher performance - Higher operating
speeds
• Lower profile - compact size, hollow shaft
• Economical - Lower cost
Patended "Intelligent Sensing Technology®"
• Multiturn design that protects encoder
from EMI.
• The battery outlasts both application
requirements and system components
(LEDs & bearings)
• Redundant multiturn sensors and counters
increase reliability & life
• Active system output monitoring using
digital filters to compare data to logical &
target bits.
Order code:
0 8.5860.XXXX.3001
Profibus DP
3001 =
Range
Profibus-DP Class 2
Flange
1 = Clamping flange
2 = Synchronous flange
Type of connection
1 = Terminal box with M16
2 = M12 connector
Shaft
1 = Shaft ø 6 x 10 mm
2 = Shaft ø 10 x 20 mm
Interface and supply voltage
3 = Profibus-DP, Class 2 10 ... 30 V DC
Profibus DP encoder, integrated in the
network
Also suitable for mounting on our draw wire
devices.
Includes:
GSD-file and documentation on CD
Use Couplings for the connection BUS-IN and
Connectors for the connection BUS-OUT.
Compatible self-assembly connectors:
Bus-In: Coupling 05.BM.WS.8151-8.5
Bus-Out: Connector 05.BMSWS.8151-8.5
Power supply:05.BMSWS-0
See Connection Technology section for cable
assemblies and additional connectors.
Profibus DP encoder at the end of the network, with external terminating resistor
168
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3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 5860 CANopen/DeviceNet
Mechanical characteristics:
Speed1):
Rotor moment of inertia:
Starting torque shaft version:
Load capacity of shaft am Wellenende:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
approx. 1,8 x 10-6 kgm2
< 0,01 Nm
radial: 80 N, axial: 40 N
appr. 0,7 kg
IP 65
–20° C ... +80 °C
–20° C ... +85 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
Product features
• CANopen according to profile DSP 406
with additional features
• DeviceNet 2.0 protocol
• Division: up to 8192 bits per revolution, up to
4096 resolutions (31 x 12 bits)
• Programmable parameters
• IP 65
• Housing diameter ø 60 mm
• Shaft ø 6 or 10 mm
• Comprehensive M12 range of accessories
CANopen
Rotary Measurement Technology
Absolute Encoders
Your benefit
• ·Connection via M12 connector terminal so less
time is spent on connection or service
• · Patented Integrative Technology means 3times greater shock resistance than is standard
in the market
• · Multiturn step with patented IntelligentSensing-Technology (I-S-T) leads to higher operating safety even under difficult operating conditions
•
available as explosion proof zone 2
and 22
1) for continous operation 3000 min-1 at the max. temperature
Electrical characteristics:
Supply voltage (UB):
Current consumption:
Recommended fuse:
Linearity:
Code:
Interface:
10 ... 30 V DC
max. 0,29 A
T 0,315 A
± 1/2 LSB (±1 LSB at resolution 13, 14, 25 Bit)
Binary
CAN HIGH-Speed to ISO/DIS 11898, Basic and
Full-CAN; CAN specification 2.0 B (11 and 29 Bit
Identifier)
CANopen Profil DSP 406
Protocols:
with additional function
DeviceNet Profile for Encoder Release V 2.0
Rate:
programmable via DIP switches 10 ... 1000 Kbits/s
CAN DNET 125/250/500 kBit/s
Basic identifier:
programmable via DIP switches
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3 and EN 61000-4-8
Performance against magnetic influence acc. to EN61000-4, 5
3/2005
www.kuebler.com
169
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 5860 CANopen/DeviceNet
CANopen - Device Profile:
General description
The CANopen Device Profiles describe the
functionality of the communication and of
that part of the CANopen fieldbus system
specific to the manufacturer. Device Profile
406 applies to encoders and defines the
individual objects independently of the
manufacturer. In addition the profile makes
provision for additional extended functions
specific to the manufacturer; using devices
that interface with CANopen offers the
advantage of acquiring systems today that
are prepared for the needs of the future.
DeviceNet Encoder Profile:
General description:
The DeviceNet Device Profile describes the
functionality of the communication and of
that part of the DeviceNet fieldbus system
specific to the manufacturer. The Encoder
Profile applies to encoders and defines the
individual objects independently of the
manufacturer. In addition the profile makes
provision for additional extended functions
specific to the manufacturer.
The following parameters can be
programmed:
• Direction of rotation
• Scaling factor
- number of pulses/rotation
- Total resolution
• Number of revolutions
• Preset value
• Diagnostics mode
• Resolution
Fieldbus encoders can be used in the following applications:
170
www.kuebler.com
The following functionality is integrated:
• Class C2 functionality
• NMT Slave
• Diagnostics (internal) 2 Bit
• CAN-LED for Bus status
• CAN-LED for operating mode
• Aditional Event Mode
The following parameters
can be programmed:
• Polling mode or auto mode
with adjustable time
• Direction
• Number of pulses/rotation 1 ... 8192
• Number of revolutions 1 ... 4096
• Total resolution
• Preset
• Offset
The following functionality is integrated:
• Galvanic isolation of the Fieldbus-stage
with DC/DC converter
• Addressing via DIP switches or software
• Diagnostics LED network and mode
• Baud rate 125, 250 and 500 kbit/s programmable via DIP switches
• Node address 0 … 63 and baud rate programmable via DIP switches
• Polled mode
• Cyclic mode
• Change of state mode (COS)
• Combination of Polled mode and
Cyclic mode
• Combination of Polled mode and
COS mode
• Offline connection set
• Device heartbeat
• “Out of box” Config
• MAC-ID and Baud rate preset value
MAC-ID = 63
• Baud rate = 125 kBits/s
• 2 I/O Assembly
Position value
Position value and atatus
CANopen:
Elevators, construction and
mobile plant, cranes,
agricultural vehicles,
pecial-purposes vehicles.
DeviceNet:
especially suitable for
applications in the USA.
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Typ 5860 CANopen/DeviceNet
Terminal assignment M12:
Bus in:
4
Bus in:
Bus out:
3
1
Signal :
Pin:
1
5
5
+ V DC
2
RD
– V DC
3
BK
CAN_H
4
WH
CAN_L
5
BU
DRAIN
1
GY
+ V DC
2
RD
– V DC
3
BK
CAN_H
4
WH
CAN_L
5
BU
4
2
Bus out:
3
2
DRAIN
1
GY
Signal :
Pin:
Dimension:
Synchronous flange
19
0,1 A
14,6
5,1
63,2
50
1,5
0,2 A
48 ±0,05
10 h8
36 f8
60
A
60
20
0,1 A
Rotary Measurement Technology
Absolute Encoders
Bus in
Bus out:
(3x
)1
20°
10
76,3
9
1
1 (3x) M4, 5 deep
Clamping flange
19
14,6
0,1 A
50
69,2
60
6 h8
60
42 ±0,05
A
10
50 h7
58
0,2 A
5,1
1,5
0,1 A
(3x
)1
20°
3
3
5,5
1
4
76,3
83,8
1 (3x) M3, 5 deep
3/2005
www.kuebler.com
171
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 5860 CANopen
Terminal assignment with terminal box:
Signal :
+V DC
Klemme : 1
ENC.
GND
2
BUS IN
BUS OUT
CAN_H CAN_L CAN_L CAN_H GND
4
5
6
7
8
GND
3
GND
9
ENC.
+V DC
10
Shield must be connected to the PG gland
Dimension (Terminal box version)::
Synchronous flange
24,1
16,3
14,6
0,1 A
54,5
0,2 A
1
Bus in
A
6 h8
58
50 h7
60
10
50,3
0°
12
0,1 A
Bus out
19
3
42
3
4
87,8
Clamping flange
1 3 x M4, 5 deep
24,1
16,3
54,5
50,3
14,6
0.1 A
1
10 h8
60
36 f8
0.2 A
20
0°
12
Bus in
A
0,1 A
Bus out
10
19
48
77,8
1 3 x M4, 5 deep
Cable diameter
Supply voltage, max. cable diameter
4,5 ... 6,5 mm
Data transmission line, max. Cable diameter 8 ... 10 mm
172
www.kuebler.com
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 5860 CANopen/DeviceNet
Kübler is working consistently at high inte gration of all units and intelligent sensing
systems. The basics of our encoders are
two patented technologies:
Electronic multiturn increases performance,
eliminates gears
• Reliability - No backlash errors, resistant
to EMI, lower parts count
• Higher life - No mechanical wear, lower
internal temperature
• Higher performance - Higher operating
speeds
• Lower profile - compact size, hollow shaft
• Economical - Lower cost
Order code:
08.5860.X X X X .X001
Patended "Intelligent Sensing Technology®"
• Multiturn design that protects encoder
from EMI.
• The battery outlasts both application
requirements and system components
(LEDs & bearings)
• Redundant multiturn sensors and counters
increase reliability & life
• Active system output monitoring using
digital filters to compare data to logical &
target bits.
Rotary Measurement Technology
Absolute Encoders
Patended "Integrated Technology®” uses
single board construction, deliberate
assembly techniques, and two ASIC design:
• Shock up to 250gs
• Higher vibration specs and thermal
shock performance
• Lower parts count, elimination of
potentiometers
• Higher resistance to EMI
Field bus profile
1001 =
2001 =
Range
Flange
1 = Clamping flange
2 = Synchronous flange
Shaft
1 = Shaft ø 6 x 10 mm
2 = Shaft ø 10 x 20 mm
Interface and supply voltage
1 = DeviceNet 10 ... 30 V DC.
2 = CANopen 10 ... 30 V DC
DeviceNet 2.0
CANopen Encoder
Profile DSP 406
Type of connection
1 = Terminal box with
cable connection M161)
2 = M12-connector
1) only at CANopen version
Includes:
EDS-file and documentation on CD
Use Couplings for the connection BUS-IN and
Connectors for the connection BUS-OUT.
Compatible self-assembly connectors:
Connector (BUS-OUT): 05.B8251-0/9
Coupling (BUS-IN):
05.B8151-0/9
See also Connection Technology section for
cable assemblies.
3/2005
www.kuebler.com
173
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 9080 Profibus-DP
• Field bus interface: PROFIBUS-DP
• Hollow shaft up to Ø 28 or shaft Ø 12 mm
• Shock resistant up to 250 g
• Only 60 mm clearance needed
• Patended integrative technology ®
• Very easy mounting of the hollow shaft
version. The encoder is mounted directly
on the drive shaft without coupling. This
saves up to 30 % cost and 50 % clearance
compared to shaft versions.
• Divisions: up to 8192 (13 bits) per revolution, 4096 (12 bits) revolutions
• Contactless multiturn gear with new
Intelligent-Sensing-Technology (IST)
• Simply connection patent pending connecting system with removable socket box
• Integrated T-coupler
• Protection: IP 65
•
available as explosion proof zone 2
and 22
Mechanical characteristics:
Speed: 1)
Rotor moment of inertia:
Starting torque hollow shaft version:
Starting torque shaft version:
Radial load capacity of shaft: 2)
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
max. 6000 min-1
appr. 72 x 10-6 kgm2
< 0,2 Nm
< 0,05 Nm
radial: 80 N, axial 40 N
appr. 0,9 kg
IP 65
–10° C ... +70 °C
–10° C ... +80 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
Specification to
Profibus-DP 2.0 standard
(DIN 19245 Part 3)
1) for continuous operation 3000 min-1
2) shaft version only (at shaft end)
Electrical characteristics:
Supply voltage (UB):
10 ... 30 V DC
Current consumption type:
max. 0,29 A
recommended fuse
T 0,315 A
Linearity
±1/2 LSB (± 1 LSB at 13, 14, 25 bit resolution)
Code
Binary
Interface
RS 485
Profibus-DP, encoder profile class 2
Protocol
Rate
max. 12 Mbit/s
Address
adjustable with DIP-switches
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Performance against magnetic influence acc. to EN61000-4, 5
Profibus Encoder-Profile:
The basic functions of the PROFIBUS DP
are only described in extracts in here. For
additional information, please refer to the
standards on PROFIBUS DP, i.e. DIN 19245-3
and EN 50170 respectively or see page 35-
174
www.kuebler.com
The following parameters can be
programmed:
The following functionality is integrated:
• Direction of rotation
• Scaling factor
– number of pulse/rotation
– total resolution
• Preset value
• Diagnostics mode
• Galvanic insulation of the Fieldbus-stagewith DC/DC converter
• Line driver according to RS 485
max. 12 MB
• Addressing by means of rotary switches
• Diagnostics LED
• Full Class 1 and Class2 functionality
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 9080 Profibus-DP
Signal :
Pin:
ENC.
+V DC GND
1
2
GND
3
Dimension:
BUS IN
B
4
A
5
A
6
BUS OUT
B
GND
7
8
45
Shield 1)
ENC.
GND +V DC
9
10
11
12
73
32
14,5
28
1
50
max.
5
12
0°
4
6
18
57
3
,4
11
2 3
22,5
M6x10
10
3
4
11
7
51
with shaft
12x30mm
Ausführung mit Vollwelle
,4
25
23
46
38
R2
N9
4
60
12 h7
9,5
30
4
6
1 Socket box
2 Spring device for pin acc. to DIN 6325 Ø6
3 Spring device short (Flange No. 2)
4 Spring device long (Flange No. 3)
5 Slotted hole for screw M4
Mounting advice:
6 Mounting bracket (Flange No. 4)
7 2,5 mm deep
Do not connect encoder and drive rigidly to one
another at shafts and flanges! sein.
3/2005
www.kuebler.com
175
Rotary Measurement Technology
Absolute Encoders
5°
4,5
13
28
146,5
70
60
41
max.
80 h7
M4 x7
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 9080 Profibus-DP
Terminal assignment M12 Connector version:
1
4
5
3
4
2
4
1
2
2
3
3
Bus in:
Supply voltage:
Signal :
Pin:
1
5
UB
1
–
2
0V
3
Signal :
Pin:
–
4
–
1
BUS-A
2
–
3
BUS-B
4
–
5
BUS-B
4
Shield
5
Bus out:
Signal :
Pin:
BUS_VDC
1
BUS-A
2
BUS_GND
3
Dimension (M12 connector version):
73
32
14,5
1
28
50
5°
13
max.
28
4,5°
60
70
90
41
3
max.
80 h7
146,1
2
12
0
4
°
M6 (3x)
6
57
90
with shaft
Ausführung
mit Vollwelle
23
6
R2
N9
4
12 h7
6
60
12x30 mm
30
1 M12 connector
2 Spring device short (Flange No. 2) for pin
acc. to DIN 6325 ø 6
3 Spring device long (Flange No. 3) for pin
5
4
acc. to DIN 6325 ø 6
4 Slotted hole for screw M4
5 Mounting bracket (Flange No. 4)
6 2,5 mm deep
176
www.kuebler.com
3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with Profibus-DP interface
Multiturn Type 9080 Profibus-DP
Integrative Technology®
Compact construction, higher resistance to
shock and EMI together with greater reliability due to:
- Integration of all components on just one
PCB board instead of a sandwich
structure
- Innovative assembly techniques
- Use of self-balancing Opto ASICs instead
of potentiometers
Order code:
Intelligent-Sensing-Technologie (I-S-T)
An innovative principle of operation based
on a non-contact electronic multiturn stage
overcomes system disadvantages previously associated with encoders that had
mechanical gears or with traditional electronic gear technology.
Advantages:
• High operational reliability
• Logic filter and innovative principle of
operation compensate for high
EMC interference
• Free from wear
08.9080.XXXX.XXXX
Profibus DP
3001 =
Range
Profibus Class 2
1 = without mounting aid
2 = with short spring device
3 = with long spring device
4 = with mounting bracket
Type of connection
1 = socket box with PG7
screwed connections and
integrated T–coupler
2 = M12-Connector
Shaft/hollow shaft
1 = hollow shaft ø 12 mm
2 = hollow shaft ø 15 mm
3 = hollow shaft ø 20 mm
4 = hollow shaft ø 24 mm
5 = hollow shaft ø 28 mm
6 = hollow shaft ø 5/8"
7 = hollow shaft ø 1"
8 = shaft ø 12 x 30 mm
9 = hollow shaft ø 16 mm
C = hollow shaft ø 25 mm
Use Couplings for the connection BUS-IN and
Connectors for the connection BUS-OUT.
Compatible self-assembly connectors:
Connector (BUS-OUT): 05.B8251-0/9
Coupling (BUS-IN):
05.B8151-0/9
See also Connection Technology section for
cable assemblies.
Interface and supply voltage
3 = Profibus-DP 10 ... 30 V DC
Stock types
Delivery includes:
GSD-file and documentation on CD
8.9080.4131.300
Accessories:
Mounting kit
Flexible mounting bracket, large
Offers a wide variety of mounting options.
Complete kit
Order No. 8.0010.4A00.0000
The set includes the following individual
items, which may also be ordered
separately.
1 x parallel pin, long with fixing thread
1 x spring element, long
1 x spring element, short
2 x screws M2.5
Screw M4 x 10
Mounting bracket
Washer
For detailed drawings and further information, see Accessories section, page 235.
3/2005
Includes:
- Flexed spring element
- 3 mounting screws
Order No. 8.0010.4E00.000
See page 237 for more details
www.kuebler.com
177
Rotary Measurement Technology
Absolute Encoders
Flange
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 9080 CANopen/DeviceNet
Your benefit
• Only 60 mm clearance needed
• Patended integrative technology
• Very easy mounting of the hollow shaft
version. The encoder is mounted directly
on the drive shaft without coupling. This
saves up to 30 % cost and 50 % clearance
compared to shaft versions.
• Divisions: up to 8192 (13 bits) per revolution, 4096 (12 bits) revolutions
• Contactless multiturn gear with new
Intelligent-Sensing-Technology (IST)
• Simply connection patent pending connecting system with removable socket box
• Protection: IP 65
Product features
• CANopen according to profile DSP 406 with
additional features
• DeviceNet 2.0 protocol
• Divisions: up to 8192 Bit/U, up to 4096 U.
(13x12 bit)
• IP 65
• Extensive M12 accessories program
•
available as explosion proof zone 2
and 22
max. 6000 min-1
appr. 72 x 10-6 kgm2
< 0,2 Nm
< 0,05 Nm
radial: 80 N, axial 40 N
appr. 0,9 kg
IP 65
–10° C ... +70 °C
–20° C ... +80 °C
stainless steel
2500 m/s2, 6 ms
100 m/s2, 10 ... 2000 Hz
CANopen
Mechanical characteristics:
Speed: 1)
Rotor moment of inertia:
Starting torque shaft hollow shaft version :
Starting torque shaft shaft version :
Load capacity of shaft (bei Vollwelle) 2)
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-6:
1) for continuous operation 3000 min-1
2) shaft version only (at shaft end)
Electrical characteristics:
Supply voltage (UB):
Current consumption:
recommended fuse:
Linearity:
Codeart:
Interface:
10 ... 30 V DC
max. 0,29 A
T 0,315 A
± 1/2 LSB (±1 LSB at Resolution 13, 14, 25 Bit)
Binary
CAN HIGH-Speed to ISO/DIS 11898, Basic and
Full-CAN; CAN-specification 2.0 B (11 and 29 Bit
Identifier
CANopen to Profil DSP 406
Protocol:
DeviceNet Profile for Encoder Release V 2.0
Rate:
programmable via DIP switches 10 ... 1000 Kbits/s
Basic identifier/node:
programmable via DIP switches
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Performance against magnetic influence acc. to EN61000-4, 5
178
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Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 9080 CANopen/DeviceNet
The CANopen Device Profiles describe the
functionality of the communication and of
that part of the CANopen fieldbus system
specific to the manufacturer. Device Profile
406 applies to encoders and defines the
individual objects independently of the
manufacturer. In addition the profile makes
provision for additional extended functions
specific to the manufacturer; using devices
that interface with CANopen offers the
advantage of acquiring systems today that
are prepared for the needs of the future.
DeviceNet Encoder Profile:
General description:
The DeviceNet Device Profile describes the
functionality of the communication and of
that part of the DeviceNet fieldbus system
specific to the manufacturer. The Encoder
Profile applies to encoders and defines the
individual objects independently of the
manufacturer. In addition the profile makes
provision for additional extended functions
specific to the manufacturer.
The following parameters can be
programmed:
• Direction of rotation
• Scaling factor
- number of pulses/rotation
- Total resolution
• Number of revolutions
• Preset value
• Diagnostics mode
• Resolution
Fieldbus encoders can be used in the follo wing applications:
The following functionality is integrated:
• Class C2 functionality
• NMT Slave
• Diagnostics (internal) 2 Bit
• CAN-LED for Bus status
• CAN-LED for operating mode
The following parameters
can be programmed:
• Polling mode or auto mode
with adjustable time
• Direction
• Number of pulses/rotation 1 ... 8192
• Number of revolutions 1 ... 4096
• Total resolution
• Preset
• Offset
The following functionality is integrated:
• Galvanic isolation of the Fieldbus-stage
with DC/DC converter
• Addressing via DIP switches or software
• Diagnose-LED Netzwerk und Mode
• Baud rate 125, 250 and 500 kbit/s programmable via DIP switches
• Node address 0 … 63 and baud rate programmable via DIP switches
• Polled mode
• Cyclic mode
• Change of state mode (COS)
• Combination of Polled mode and
Cyclic mode
• Combination of Polled mode and
COS mode
• Offline connection set
• Device heartbeat
• “Out of box” Config
• MAC-ID and Baud rate preset value
MAC-ID = 63
• Baud rate = 125 kBits/s
• 2 I/O Assembly
Position value
Position value and atatus
CANopen:
Elevators, construction and
mobile plant, cranes,
agricultural vehicles,
pecial-purposes vehicles.
DeviceNet:
especially suitable for
applications in the USA.
www.kuebler.com
Rotary Measurement Technology
Absolute Encoders
CANopen - Device Profile:
General description
179
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 9080 CANopen M12-Connection
Bus in:
Bus in:
Bus out:
4
1
5
5
3
1
Signal :
Pin:
4
2
+ V DC
2
RD
– V DC
3
BK
CAN_H
4
WH
CAN_L
5
BU
DRAIN
1
GY
+ V DC
2
RD
– V DC
3
BK
CAN_H
4
WH
CAN_L
5
BU
Bus out:
Signal :
Pin:
3
2
DRAIN
1
GY
Use Couplings for the connection BUS-IN and
Connectors for the connection BUS-OUT.
Compatible self-assembly connectors:
Connector (BUS-OUT): 05.B8251-0/9
Coupling (BUS-IN):
05.B8151-0/9
See also Connection Technology section for
cable assemblies.
Dimension :
73
28
45
14,5
1
50 ±1
4 ,5
°
28
60 ±0,05
max.
70 ±0,05
41
,4
max.
38
80 h7
146,1
5°
13
12
0°
11
5
4
10
2 3
3
4
6
57
22
,5
°
,4
25 43
,
11
90
with shaft ø12 x 30 mm
N9
7
Bus in
23
4
12 h7
51
2
M6
M4 - 7 tief
R2
9,5
60
Bus out:
30
4
6
1 M12 Connectors/Coupling
2 Spring device short (Flange No. 2) for pin acc. to DIN 6325 ø 6
3 Spring device long (Flange No. 3) for pin acc. to DIN 6325 ø 6
4 Slotted hole for screw M4
5 Mounting bracket (Flange No. 4)
6 2,5 mm deep
180
www.kuebler.com
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 9080 CANopen with socket box
Terminal assignment with terminal box:
Signal :
Pin:
+V DC
1
ENC.
GND
2
GND
3
BUS IN
BUS OUT
CAN_H CAN_L CAN_L CAN_H GND
4
5
6
7
8
GND
9
ENC.
+V DC
10
Shield
11
12
Dimension (terminal box version):
45
73
32
14,5
28
1
Rotary Measurement Technology
Absolute Encoders
2
50
3
4,5
28
146,5
70
60
41
5
120
112 °
,5°
max.
max.
80 h7
M4 x7
22,5
M6x10
4
6
,43
11
,4
25
18
90
57
3
10
4
11
7
51
with shaft ø12
x 30 mm
12x30mm
Ausführung mit Vollwelle
23
38
46
R2
N9
4
60
12 h7
9,5
30
4
6
1 Socket box
2 Spring device short (Flange No. 2) for pin acc. to DIN 6325 ø 6
Mounting advice:
3 Spring device long (Flange No. 3) for pin acc. to DIN 6325 ø 6
4 Slotted hole for screw M4
5 Mounting bracket (Flange No. 4)
Do not connect encoder and drive rigidly to one
another at shafts and flanges!
6 2,5 mm deep
www.kuebler.com
181
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 9080 DeviceNet
Bus in:
4
Bus in:
Bus out:
3
1
DRAIN
1
GY
+ V DC
2
RD
– V DC
3
BK
CAN_H
4
WH
CAN_L
5
BU
DRAIN
1
GY
+ V DC
2
RD
– V DC
3
BK
CAN_H
4
WH
CAN_L
5
BU
4
2
Bus out:
3
2
Signal :
Pin:
1
5
5
Signal :
Pin:
Use Couplings for the connection BUS-IN and
Connectors for the connection BUS-OUT.
Compatible self-assembly connectors:
Connector (BUS-OUT): 05.B8251-0/9
Coupling (BUS-IN):
05.B8151-0/9
See also Connection Technology section for
cable assemblies.
Dimension (M12 connector version):
45
14,5
1
73
28
146,5
50
2
60
max. 28
41
120
°
max.
80 h7
3
4
6
M6x10
57
90
Bus in
6
23
60
R2
N9
4
12 h7
Bus out:
30
1 M12 Connectors/Coupling
5
4
2 Spring device for pin acc. to DIN 6325 Ø6
3 Spring device short (Flange No. 2)
4 Spring device l0ng (Flange No. 3)
5 Slotted hole for screw M4
6 Mounting bracket (Flange No. 4)
7 2,5 mm deep
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3/2005
Rotary Measuring Technology
Absolute Multiturn Encoder with CANopen/DeviceNet interface
Multiturn Type 9080 CANopen/DeviceNet
Electronic multiturn increases performance,
eliminates gears
• Reliability - No backlash errors, resistant
to EMI, lower parts count
• Higher life - No mechanical wear, lower
internal temperature
• Higher performance - Higher operating
speeds
• Lower profile - compact size, hollow shaft
• Economical - Lower cost
Order code:
08.9080.X X XX. X 0 0 1
Patended "Intelligent Sensing Technology®"
• Multiturn design that protects
encoder from.
• The battery outlasts both application
requirements and system components
(LEDs & bearings)
• Redundant multiturn sensors and counters
increase reliability & life
• Active system output monitoring using
digital filters to compare data to logical &
target bits.
Field bus profile
1001 =
2001 =
Range
Flange
1 = without mounting aid
2 = with short spring device
3 = with long spring device
4 = with mounting bracket
DeviceNet
CANopen Encoder
Profile DSP 406
Type of connection
1 = Terminal box with
cable connection M161)
2 = M12-Connector
1) only at CANopen version
Shaft/Hollow shaft
1 = Hollow shaft ø 12 mm
2 = Hollow shaft ø 15 mm
3 = Hollow shaft ø 20 mm
4 = Hollow shaft ø 24 mm
5 = Hollow shaft ø 28 mm
6 = Hollow shaft ø 5/8"
7 = Hollow shaft ø 1"
8 = Shaft ø 12 x 30 mm
9 = Hollow shaft ø 16 mm
EDS-file and documentation on CD
Interface and supply voltage
1 = DeviceNet 10 ... 30 V DC
2 = CANopen 10 ... 30 V DC
Use Couplings for the connection BUS-IN and
Connectors for the connection BUS-OUT.
Includes:
Accessories:
Further accessories see accessories
chapter
Compatible self-assembly connectors:
Connector (BUS-OUT): 05.B8251-0/9
Coupling (BUS-IN):
05.B8151-0/9
See also Connection Technology section for
cable assemblies.
3/2005
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183
Rotary Measurement Technology
Absolute Encoders
Patended "Integrated Technology®” uses
single board construction, deliberate
assembly techniques, and two ASIC design:
• Shock up to 250gs
• Higher vibration specs and thermal
shock performance
• Lower parts count, elimination of
potentiometers
• Higher resistance to EMI
Rotary Measuring Technology
Absolute Singleturn Encoder shaft or hollow shaft
Ex-proof Type 7031 with ATEX
• EEx d IIC T6 approval
• Very compact design, housing Ø70 mm
• Hollow shaft or shaft Ø 12 mm
• Divisions: up to 16384 (14 bits)
• Various options (e.g. LATCH, SET...)
• Gray, Binary or BCD code
• SSI, parallel or current (4..20 mA) interface
• Temperature and ageing compensation
• Short-circuit proof outputs
Mechanical characteristics:
Speed:
Rotor moment of inertia:
Starting torque:
Radial load capacity of shaft*:
Axial load capacity of shaft:*:
Weight:
Protection acc. to EN 60 529:
Working temperature:
Operating temperature:
Shaft:
Shock resistance acc. to DIN-IEC 68-2-27
Vibration resistance acc. to DIN-IEC 68-2-6:
*Patented new type of construction integrates all components; use of an opto-asic
and 6-layer multilayer technology now on
just a single PCB with resolution of up to
14 bits.
• New: 4 ... 20 mA output
Pulse rates available at short notice:
Gray/Binary
250, 360, 500, 720, 900, 1000, 1024 (10 Bit),
1250, 1440, 1800, 2000, 2500, 2880, 3600, 4000,
4096 (12 Bit), 5000, 7200, 8192 (13 Bit),
16384 (14 Bit)
max. 6000 min-1
appr. 8 x 10-6 kgm2
< 0,05 Nm
20 N
10 N
appr. 0,9 kg
IP 64
-20° C ... +60 °C
-20° C ... +70 °C
stainless steel
1000 m/s2, 6 ms
100 m/s2, 10...2000 Hz
BCD
250, 360, 500, 720, 900, 1000, 1024 (10 Bit),
1250, 1440, 1800, 2000
Other on request
Preferred divisions are bold
(reduced delivery time)
*)shaft version: end of the shaft
Electrical characteristics:
Interface type:
Synchronous-Serial
(SSI)
5 V DC (± 5 %)
RS 485
89 mA
138 mA
+/- 20 mA
max. 15.000/s
100 kHz/500 kHz
type. 3,8 V
Synchronous-Serial
(SSI)
10 ... 30 V DC
RS 485
89 mA
138 mA
max. +/- 20 mA
max.15.000/s
100 kHz/500 kHz
typ. 3,8 V
Supply voltage (UB):
Output driver:
Current consumption typ.
(no load)
max.:
Permissible load/channel max.:
Word change frequency
SSI pulse rate min./max.:
Signal level high:
Signal level low
(lLoad = 20 mA):
typ. 1,3 V
typ. 1,3 V
(lLoad = 10 mA):
–
–
(lLoad = 1 mA):
–
–
max. 100 ns
max. 100 ns
Rise time tr (without cable):
Fall time tf (without cable):
max. 100 ns
max. 100 ns
Short circuit proof outputs:1):
yes
yes2)
Reverse connection protection at UB:
no
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
1)When supply voltage correctly applied
2)Only one channel at a time: When U = 5 V DC, short-circuit to channel, 0 V or UB is permitted.
B
When UB = 10 ... 30 V DC short-circuit to channel or 0 V is permitted.
Note:
All standards for installation of electrical
systems in hazardous environment have
to be observed.
184
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Manipulations (opening, mechanical
treatment etc.) cause the loss of the
EX- license, warranty claims will not be
accepted and the installer will be
responsible for any consequential
damages.
Parallel
Parallel
5 V DC (± 5%)
Push-pull
109 mA
169 mA
max. +/- 10 mA
40.000/s
–
min. 3,4 V
10 ... 30 V DC
Push-pull
109 mA
169 mA
max. +/-10 mA
40.000/s
–
min. UB - 2,8 V
–
max. 1,5 V
max. 0,3 V
max. 0,2 µs
max. 0,2 µs
yes
no
–
max. 1,8 V
–
max. 1 µs
max. 1 µs
yes
yes
Rotary Measuring Technology
Absolute Singleturn Encoder shaft or hollow shaft
Ex-proof Type 7031 with ATEX
Interface type:
Supply voltage (UB):
Current consumption typ.:
(no load) max.:
Word change frequency
4 ... 20 mA
10 ... 30 V DC
70 mA
84 mA
max. 15.000/s
4 ... 20 mA
5 V DC
70 mA
84 mA
max. 15.000/s
Current loop
Supply voltage:
10 ... 30 V DC
10 ...30 V DC
Analogue signal
4 ... 20 mA
4 ... 20 mA
Max. input resistance of the
input circuit:
200 Ω
200 Ω
Measuring rage:
0 ... 360 °
0 ... 360 °
Max. failure (25 °C):
0,2 °
0,2 °
Resolution
13 Bit
13 Bit
Building up time:
max. 2 ms
max. 2 ms
Temperature coeffincient
0,1°/10 K
0,1°/10 K
Current if detector error:
≤ 3 mA
≤ 3 mA
Sensor and current loop are galvanically insulated
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN
61000-6-3
Control inputs:
Up/down input to switch the counting direction
As a standard, absolute encoders deliver increasing code values
when the shaft rotates clockwise (cw), when looking from the
shaft side. When the shaft rotates counter-clockwise (ccw), the
output delivers accordingly decreasing code values. The same
applies to models with current interfaces. When the shaft rotates
clockwise, the output delivers increasing current values, and
decreasing values when it rotates counter-clockwise.
As long as the Up/down input receives the corresponding signal
(high), this feature is reversed. Clockwise rotation will deliver
decreasing code/current values while counter-clockwise rotation
will deliver increasing code/current values.
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
SET input
This input is used to reset (to zero) the encoder. A control pulse
(high) sent to this input allows storing the current position value as
new zero position in the encoder.
For models equipped with a current interface, the analog output
(4..20 mA) will be set accordingly to the value 4 mA.
Note :
before activating the SET input after supplying the encoder with
the supply voltage, a counting direction (cw or ccw) must be
defined univocally on the Up/down input!
The response time is :
for 5 V DC supply voltage, 0.4 ms
for 10 ... 30 V DC supply voltage, 2 ms.
LATCH input
This input is used to „freeze“ the current position value. The position value will be statically available on the parallel output as long
as this input will remain active (high).
The response time is :
for 5 V DC supply voltage, 140 µs,
for 10 ... 30 V DC supply voltage,
200 µs.
Switching level of the control inputs:
Supply voltage:
low
high
5 V DC
≤1,7 V
≥3,4 V
10-30 V DC
≤ 4,5 V
≥8,7 V
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185
Rotary Measurement Technology
Absolute Encoders
Electrical characteristics, current interface 4 ... 20 mA:
Sensor part
Rotary Measuring Technology
Absolute Singleturn Encoder shaft or hollow shaft
Ex-proof Type 7031 with ATEX
Terminal assignment (SSI interface):
Sig.:
Col.:
0V
WH
+UB
BN
+T
GN
-T
YE
+D
GY
-D
PK
ST
BU
VR
RD
BK
VT
GY
PK
RD
BU
PH
T:
D:
ST:
Clock signal
Data signal
SET input. The current position value is stored as new
zero position.
VR:
Up/down input. As long as this input is active, decreasing
code values are transmitted when shaft turning
clockwise.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Terminal assignment (Parallel interface, up to 14 bits and max. 2 options):
Sig.:
0V
+UB
1
2
3
4
5
6
7
8
9
10
11
12
13
Col.:
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GY
PK
RD
BU
WH
GN
BN
GN
WH
YE
ST/
VR
YE
BN
VR/
LH
WH
GY
14
GY
BN
PH
ST:
SET input. The current position value is stored
as new zero position.
VR:
Up/down input. As long as this input is active, decreasing
code values are transmitted when shaft turning
clockwise.
LH:
LATCH input. High active. The current position
is „frozen“. It is statically available at the parallel output.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Terminal assignment (Current interface 4..20 mA):
Sig.
Col.:
0V
WH
+UB
BN
I+
GN
IYE
ST
GY
VR
PK
PH
+I:
-I:
ST:
VR:
Input of the current loop
Output of the current loop
SET input. The output current is set to 4 mA.
Up/down input. As long as this input is active, decreasing
current values are transmitted when shaft turning
clockwise.
PH:
Plug housing
Insulate unused outputs before initial start-up.
Dimensions:
Synchronous flange with hollow shaft ø12
Slot for supporting
starting torque
Recommendation
Cyl. pin acc. to
DIN 7– ø 4 mm
186
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3/2005
Rotary Measuring Technology
Absolute Singleturn Encoder shaft or hollow shaft
Ex-proof Type 7031 with ATEX
Dimensions:
Rotary Measurement Technology
Absolute Encoders
Clamping flange with shaft ø12
Clamping flange with flange adapter and shaft ø12
3/2005
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187
Rotary Measuring Technology
Absolute Singleturn Encoder shaft or hollow shaft
Ex-proof Type 7031 with ATEX
Order code:
08.7031.XXXX.XXXX
Options
Range
2=
SET1) and V/R
2)
3 = SET and Latch1)
42) = V/R1) and Latch
Alarm output on request
Flange and hollow shaft/shaft
14 = Synchronous flange with
hollow shaft ø 12 mm
25 = Clamping flange with shaft ø 12 mm
26 = Clamping flange with shaft
ø 12 mm and mounted flange
adapter
1)at 14 bits parallel output
2)not with SSI or current interface
Type of code and division
use corresponding table
Interface and supply voltage
1 = SSI with 5 V supply voltage
2 = SSI with 10 ... 30 V
supply voltage
3 = Parallel with 5 V
supply voltage
4 = Parallel with 10 ... 30 V
supply voltage
7 = 4 ... 20 mA with 5 V supply voltage
8 = 4 ... 20 mA with 10 ... 30 V
supply voltage
Type of connection
2=
radial cable (2 m PVC-Cable)
other cable lengths on
request
Code type and division
Interface and supply voltage,
version 3 or 4::
Division
250
360
500
720
900
1000
1024 (10 Bit)
1250
1440
1800
2000
2500
2880
3600
4000
4096 (12 Bit)
5000
7200
8192 (13 Bit)
16384 (14 Bit)
Order code
Gray/Gray-Excess
E02
E03
E05
E07
E09
E01
G10
E12
E14
E18
E20
E25
E28
E36
E40
G12
E50
E72
G13
G14
Code type and division for encoder with
SSI-output
Interface and supply voltage, version 1 or 2:
Order code
Binary
B02
B03
B05
B07
B09
B01
B10
BA2
BA1
B18
B20
B25
B28
B36
B40
B12
B50
B72
B13
B14
Order code
BCD
D02
D03
D05
D07
D09
D01
D10
DA2
DA1
D18
D20
Division
1024 (10 Bit)
4096 (12 Bit)
8192 (13 Bit)
16384 (14 Bit)
Order code
Gray
G10
G12
G13
G14
Order code
Binary
B10
B12
B13
B14
Code type and division for encoder with
analogue output
Interface and supply voltage, version 7 or 8:
8192 (13 Bit)
G13
Preferred divisions are bold
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189
3/2005
Linear Measuring Technology
Table of content
Page
192
194
196
190
200
203
205
Linear Measuring Technology
Magnetic, Draw wire, Kits
Linear Measuring Technology
Linear Measuring Systems
Limes L1 and B1
Limes L2 and B2
Draw wires
Miniature Draw wire incremental output
Miniature Draw wire analogue output
Draw wire mechanics standard
Maxi Draw wire mechanics for encoders
Measuring device
Length measuring kits
3/2005
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191
Linear Measuring Technology
Linear measuring system limes L1
Product features
• protection class IP 67 of the magnetic sensor
• working temperature –10 ... +70 °C
• supply voltage 24 V DC and 5 V DC
• speed up to 25 m/s
Your benefit
Magnetic sensor
• Not affected by dust, shavings, humidity
• Resolution up to 0.025 mm
• speed-proportional signal output
• periodical point of reference
Magnetic band
• for easy mounting
• resistant to humidity, fluid and oil
Technical data magnetic sensor limes L1:
Shock resistance:
Vibration resistance
Protection class:
Housing:
Cable:
35
17
10
1
10
4
3
5
6
1.4
Functional principle:
Signal figures
Connection:
35
A
A
B
B
9
I
I
5
ø3. 5
1 active measuring
1.7
Mounting:
Measuring:
ø6
1
Technical data magnetic band limes B1:
2 mm from pole to pole
Width: 10 mm; Thickness: 1.7 mm with masking tape
(11±1)x10-6/K
working temperaure: –20 …+70 °C
storage temperaure: –40 …+70 °C
adhesive joint
0.1 m (to get optimal measuring results the magnetic band
should be about 0.1 m longer than the desired measuring length.)
1
ca. ø5..2
5
4
90°
* For line driver (RS 422) output terminal resistance are to be used > 470 Ohm to prevent themal stress.
Pole gap
Dimensions:
Temperature coefficient:
Temperaure ranges:
ø7
2.5
4
251
24 V DC ±20 % or 5 V DC ±5 %
flying leads/2 m cable
push pull or line-driver*
inverted
index periodical
0.025 mm on quadruple evaluation
25 m/s
max. 70 mA
A, B, A, A, B, B, I, I
0.1 ... 1.0 mm
lateral offset: ± 1 mm ; angle offset ± 3°
± (0.05 + 0.01 x L) mm, L: length in [m] at T = 20 °C
± 1 increment
< 15% for sensor/magnetic band gap 0,5 mm
3, to IEC 801
100 % rF, condensation permissible
working temperature: –10 ... +70 °C
storage temperature: –30 ... +80 °C
200 g/6 ms
10 g/50 Hz
IP67 according to DIN 40050 (housing)
Plastic, green
PUR 8x0,1 mm2 shielded, may be used in trailing cable installations
2
Supply voltage:
Connection / cable length:
Output circuit:
Output signal:
Reference signal:
Resolution:
Max speed:
Power consumption:
Output signals:
Gap sensor / magnetic band:
Adjusting tolerance:
System accuracy:
Repeat accuracy
Jitter:
Interference protection class:
Humidity:
Temperature ranges:
3 length L, max. 90 m
4 masking tape
5 magnetic band
6 carrier band
Inverted signal with index signal
Signal
Colour
GND
black
UB
brown
A
red
B
orange
A
yellow
B
green
I
blue
I
violet
9 periodical index signal (all 2 mm)
192
www.kuebler.com
the logical allocation A, B and Isignal can change
3/2005
Linear Measuring Technology
Linear measuring system limes L1
Order code magnetic senor limes L1:
08.L1.1XX. 2 2 11. XXXX
Resolution
Model
0025 = 0,025 mm*
0100= 0,1 mm*
*on quadruple evaluation
Type of connection
1 = cable (PUR) 2 m, flying leads
Design
1 = standard
Supply voltage
1 =24 V DC
2 = 5 V DC
Reference signal
2= index periodical
Output circuit
1 = push pull (24 V DC)*
2 = line driver (RS422, 5 V DC)
Output signal
2=
inverted
* only with 24 V DC power supply
Standard stock model: 8.L1.111.2211.0025
8.L1.111.2211.0100
8.L1.112.2211.0025
8.L1.122.2211.0100
8.L1.122.2211.0025
Order code magnetic band limes B1
0 8.B1.10.010.XXXX
Length
Width
10= 10 mm
Standard stock model:
8.B1.10.010.0010
8.B1.10.010.0020
8.B1.10.010.0050
8.B1.10.010.0100
0010 = 1 m
0020 = 2 m
0040 = 4 m
0050 = 5 m
0060 = 6 m
0100 = 10 m
0200 = 20 m
Other lengths up to 90 m on request
Linear Measuring Technology
Magnetic, Draw wire, Kits
Model
Display 571 for LIMES L1
Your benefit
• AC and DC supply voltage in one unit
24 V DC/115/230 V AC
• Programmable measurement functions:
frequency, speed, cycle time as well as
many count and timing functions.
• Display may be adjusted using
scaling-features
• easy programming with 2 keys
• Large 15 mm high LED-display, 6 digit, with
adjustable brightness
3/2005
Product feature
• Fast count input for our Limes L1 lineare
measurement system (100 kHz)
• Version with 2 optocouppler outputs
as liwith
• Version with scaling adjusted output, resolution 14 Bit, 0 ... 10 V,
0 ... –10 V, 0 ... 20 mA oder 4 ... 20 mA
• Version with serial interface RS232/485
• 48 x 96mm DIN-housing, IP 65
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193
Linear Measuring Technology
Linear measuring system limes L2
Magnetic band
• for easy mounting
• resistant to humidity, fluid and oil
Product features
• protection class IP 67 of the magnetic sensors
• working temperature –10 ... +70 °C
• supply voltage 24 V DC and 5 V DC
• speed to 14 m/s
Your benefit
Magnetic sensor
• resolution 0.005 mm
• Not affected by dust, shavings, humidity
• speed-proportionally signal output
• periodical point of reference
Technical data magnet sensor L2:
Protection class:
Housing:
Cable:
35
24 V DC ±20 % or 5 V DC ± 5%
flying leads/2 m cable
push pull or line-driver*
1 µs (edge interval) that meets 4 µs/period
0.005 mm (0.02 mm) on quadruple evaluation
Resolution 0,02 mm: 14,5 m/s; resolution 0.005 mm: 3.5 m/s
min. 250 kHz
17
10
ca. ø5.2
5
4
1
ø6
5
25
ø7
2.5
4
90°
2
Supply voltage:
Connection / cable length:
Output circuit:
Pulse interval:
Resolution:
Max. speed:
Input frequency of the
evaluation electronics:
Output signal:
Reference signal:
Power consumption :
Output signals:
Gap sensor / magnetic band:
Adjusting tolerance:
System accuracy:
Repeat accuracy:
Interference protection class:
Humidity:
Temperature ranges:
inverted
index periodical
max. 70 mA
A, A, B, B, I, I,
0.1 ... 2.0 mm, reference signal
lateral offset: ± 1 mm ; angle offset ± 3°
± (0.025 + 0.01 x L) mm, length L in [m], at T = 20 °C
± 1 increment
3, to IEC 801
100 % rF, condensation permissible
working temperature: –10 ... +70 °C
storage temperature: –30 ... +80 °C
IP67 according to DIN 40050 (housing)
A - plastic, black
PUR 8x0,1 mm2 shielded, may be used in trailing cable installations
1
50
1
2 abisloiert und
10
verzinnt
3
1 active measuring surface
2 cable lengths
3
braided screen,twisted and tinned
10
* For Line driver (RS422) output terminal resistance are to be used > 470 Ohm to prevent themal stress
Technical data magnetic band B2:
Pole gap
Dimensions:
Temperature coefficient:
Temperaure ranges:
Mounting:
Measuring:
band
5 mm from pole to pole
Width 10 mm; Thickness: 1.7 mm inkl. masking tape
(11±1)x10-6/K
working temperaure: –20 …+70 °C
storage temperaure: –40 …+70 °C
adhesive joint
0.1 m (to receive an optimal result of measurement, the magnetic
should be ca 0.1 m longer than the desired measuring lenght)
4
3
5
6
1.4
1.7
3 length L, max. 90 m
4
masking tape
5 magnetic band
6 carrier band
Signal figures
9 periodical index
A
signal (all 5 mm)
The logical allocation
A, B und I-signal can
change
A
8
B
8 pulse interval
B
9
I
194
www.kuebler.com
Connection:
35
5
Inverted signal with index signal
Signal
Colour
GND
black
UB
brown
A
red
B
orange
A
yellow
B
green
I
blue
I
violet
3/2005
Linear Measuring Technology
Linear measuring system limes L2
Order code magnetic sesnor limes L2:
08.L2.1XX. 2 2 1 1 . 00XX
Model
Resolution
0005 = 0,005 mm*
0020 = 0,02 mm*
*on quadruple evaluation
Type of connection
1 = cable (PUR) 2 m, flying leads
Design
1 = standard
Supply voltage
1 = 24 V DC
2 = 5 V DC
Pulse interval
1 = 1 µs (standard)
Output circuit
1 = push pull 24 V DC*
2 = line driver (RS 422, 5 V DC)
Reference signal
2 = index periodical
* only with 24 V DC power supply
Standard stock model:
8.L2.111.2211.0005
8.L2.111.2211.0020
8.L2.112.2211.0005
8.L2.122.2211.0020
8.L2.122.2211.0005
Order code magnetic band limes B2:
Output signal
2 = inverted
0 8.B2.10.010.XXXX
Length
Width
10 = 10 mm
Standard stock model:
8.B2.10.010.0010
8.B2.10.010.0020
8.B2.10.010.0050
8.B2.10.010.0100
Our limes measuring system in operation
0010 = 1 m
0020 = 2 m
0040 = 4 m
0050 = 5 m
0060 = 6 m
0100 = 10 m
0200 = 20 m
Other lengths up to 90 m on request
Linear Measuring Technology
Magnetic, Draw wire, Kits
Model
Note:
The internal conversion module can
generate rapid counting pulses whose
lenght is limited by the pulse interval. The
follower electronic must be adjusted
accordingly. Ask our technical support for
more details.
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195
Linear Measuring Technology
Draw wire
Mini draw wire encoder, incremental
Introduction
Measuring length and position is one of the
routine tasks in the manufacture of machinery and plant. Draw wire encoders offer
proven cost-effective solutions in such
applications. Linear motion is converted to
rotary motion using a wire that is drawn out
or in from the draw wire mechanism. This
rotation is converted into corresponding
electrical signals by an encoder or potentiometer connected to the mechanism.
The electrical signals can then be processed by remote displays, counters or controllers. The Kübler also provides an extensive
range of displays, counters and controllers..
• compact
• measuring length up to 2000 mm
• robust construction
Mechanical characteristics of the draw-wire encoders:
Measuring range:
Absolute accuracy:
Repetition accuracy
Resolution (incremental):
Traversing speed:
Required force:
Material:
Weight:
Description of the incremental encoder
(connected on load side)
• Compensation for temperature and
ageing
• Short-circuit protected outputs
up to 2000 mm
±0,1 % for the whole maesuring range
±0,15 mm per direction of travel
0,1 mm (standard encoder) with 1000 ppr.
max. 800 mm/s
appr. 10 N (on wire)
Housing: reinforced plastic
Wire: stainless steel ø 0.45 mm,
plastic coated
appr. 0,210 kg
• Reverse polarity protected power-supply
input
• Push-pull output
Mechanical characteristics:
Protection acc. to EN 60529:
Working temperature:
Operating temperature:
Shock resistance acc. to DIN-IEC 68-2-27:
Vibration resistance acc. to DIN-IEC 68-2-27:
IP 64 from housing side
–20° C ... +85 °C
–20° C ... +90 °C
1000 m/s2, 6 ms
100 m/s2, 55 ... 2000 Hz
Electrical characteristics:
Output circuits:
Push-pull
Push-pull
Supply voltage:
5 ... 24 V DC
8 ... 30 V DC
Current consumption (without load):
max. 50 mA
max. 50 mA
Permitted load per channel:
max. 50 mA
max. 50 mA
Pulse rate:
max. 160 kHz
max. 160 kHz
Switching level high:
min. UB – 2,5 V
min. UB – 3 V
Switching level low:
max. 0,5 V
max. 2,5 V
Rise time tr:
max. 1 µs
max. 1 µs
Fall time tf:
max. 1 µs
max. 1 µs
Short-circuit protected outputs:
yes
yes
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
196
www.kuebler.com
3/2005
Linear Measuring Technology
Draw wire
Mini draw wire encoder incremental
Dimension
8
25.8
31
40
4.5
44
min. 5
M6
M4, max. Einschraubtiefe 8 mm
M4, max. screw-in depth 8 mm
74
6
40
55
Signal:
Cable colour:
0V
WH
+UB
BN
A
GN
A
YE
Signal:
Cable colour:
B
GY
B
PK
0
BU
O
RD
Linear Measuring Technology
Magnetic, Draw wire, Kits
Terminal assignment of the encoder:
Isolate unused outputs before start-up.
Order code:
Mini draw wire
Wire typ/length
501 = 1 m steel wire,
plastic coated
102 = 2 m steel wire
plastic coated
3/2005
D5.2XXX.24XX.1000
Supply voltage, Output
21 = 5 ... 24 V DC, Push-Pull with inverted
signal
41 = 8 ... 30 V DC Push-Pull with inverted
signal
Stock types
D5.2102.2421.1000
D5.2102.2441.1000
D5.2501.2421.1000
D5.2501.2441.1000
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197
Linear Measuring Technology
Draw wire
Mini draw wire encoder, analog output
•
•
•
•
compact
Measuring length up to 2000 mm
robust construction
simple processing of analog signal by
means of a digital panel meter
• lowcost alternative to encoderversion
• voltage or current output
Mechanical characteristics of the draw-wire encoder:
Measuring range:
Absolute accuracy:
Repetition accuracy:
Resolution:
up to 2000 mm
±0,35 % for the whole measuring range
±0,15 mm per direction of travel
analog output signal
1 m ⇒ 0 ... 10 V DC
2 m ⇒ 0 ... 10 V DC
1 m ⇒ 4 ... 20 mA
2 m ⇒ 4 ... 20 mA
1 m ⇒ 0 ... 10 kΩ
2 m ⇒ 0 ... 10 kΩ
max. 800 mm/s
appr. 10 N (on wire)
Housing: reinforced plastic
Wire: stainless steel ø 0.45 mm,
plastic coated
appr. 0,210 kg
Traversing speed:
Required force:
Material:
Weight:
Electrical characteristics:
Analog output:
0 ... 10 V
4 ... 20 mA
Supply voltage:
15 ... 28 V DC
15 ... 28 V DC
Temperature range:
0 ... 50 °C
0 ... 50 °C
Load:
max 500 Ω
max 500 Ω
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Output cable colour:
0 ... 10 V DC
4 ... 20 mA
BN: +Ub
BN: +I
WH: GND
WH: –I
GN: Uout
GN: –
+ 10 V
BN
GND
WH
Potentiometer 10 kΩ
BN: Po, start position
WH: Pe, end position
GN: Wiper contact
Cable color output: Potentiometer
Cable color output 0 .. 10 V
Signal :
Color:
Potentiometer 10 kΩ
–
0 ... 50 °C
–
Uout
GN
Sign
Color:
Po
BN
start
Pe
WH
end
GN
Wiper contact
Cable color output: 4 ... 20 mA
Signal :
Color:
198
+I
BN
www.kuebler.com
-I
WH
–
GN
3/2005
Linear Measuring Technology
Draw wire
Mini draw wire encoder, analog output
Dimensions:
length = 1 m
8
Dimensions:
length = 2 m
25.8
4.5
44
min. 5
M6
40
44
M6
6
40
31
40
~26
M4, max. Einschraubtiefe 8 mm
M4, max. screw-in depth 8 mm
max. 5
Wire outlet
Kabelabgang
74
22xx4 M4,
mm max.
max.
Screw
in depth 8 8mm
Einschraubtiefe
mm
6
26
40
8
72
55
Linear Measuring Technology
Magnetic, Draw wire, Kits
31
Electrical connections (4 ... 20 mA):
Bürde
gegen Masse
Shunt
to ground
I
I+
Pe
S
Poti
10 K
I-
I MESS
R/I-Wandler
R/I
converter
RB
Po
Bürdeto gegen
Plus
Shunt
plus
MESS
Pe
+UB
U MESS
I+
U MESS
I MESS
S
Poti
10 K
+UB
RB
Po
I-
I MESS
Masse
R/I
converter
R/I-Wandler
Masse
z.B.Measuring
MessanzeigeDisplay
e.g.
Order code:
Mini draw wire
Wire typ/length
3501 = 1 m steel wire,
plastic coated
3502 = 2 m steel wire,
plastic coated
z.B. Measuring
MessanzeigeDisplay
e.g.
D5.350X.AXX1
Supply voltage, Output
11 = Analog output 4 ... 20 mA
Supply voltage 15 ... 28 V DC
22 = Analog output 0 ... 10 V DC
Supply voltage 15 ... 28 V DC
33 = Potentiometer output 10 kΩ
Stock types
D5.3501.A111.0000
D5.3501.A221.0000
D5.3501.A331.0000
3/2005
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199
Linear Measuring Technology
Draw wire
Draw wire encoder
with shaft encoder type 58xx
Your benefit:
• directly length measurement
• wide measuring range: up to 6 m
• high repeatability
• easy to mount
• no guiding system necessary
• Cable guide with guide pulley
• Distance and angle measurement are
standard tasks in machine-building and
engineering industries. Kübler wire-actuated transducers are an economical and
easy to handle solution. Wire-actuated
transducers transform linear movements
into rotary motion by winding/unwinding
a wire. The rotary motion is transmitted to
an incremental or absolute encoder.
Remote display units or controls can be
used to display/process the measured
values. Please ask about the Kübler range
of displays and counters!
Mechanical characteristics of the wire-draw encoder:
Measuring range:
up to 6000 mm
Repeatability:
~ 0,05 mm
(if position is always approached from same direction)
Resolution:
0,1 mm (standard encoder) with 2000 ppr.
Extension length 200 mm:
~ 1 encoder revolution
Travel speed:
max. 3000 mm/s
Required pull on spring:
min. 5 N (on wire)
Wire diameter:
para wire 2,6 m: 1,05 mm
steel wire 6 m: 0,54mm
Weight:
appr. 1,050 kg
Note!
If the maximum extension length is
exceeded, the wire and transducer will be
damaged.
Construction
drum
diameter
drum width
wire diameter
Structure:
Principal item of a draw wire encoder is a
stored drum, on whose extent a rope is rolled up. Rolling up is made by a spring
return mechanism.
Wire:
There are two typs of wires. They are diferent in dimension, material, surface and
their physical characteristics.
Para wire and steel wire.
Accuracy/measuring range:
It is guaranteed by the mechanical
construction that the wire unwraps evenly
on the drum. The dimension of the drum
(diameter and width) and the diameter of
the wire determine the maximum wire
length. The measuring accuracy is only for
the first rolled up situation accurately defined. The offered measuring range corresponds exactly to the maximum wire
length, which can be rolled up on the first
layer.
Order information:
Choose for your application the suitable
measuring range with the possible wire
variants.
Determine the necessary pre-length for
your application. The sum of the
measuring range and pre-length may not
exceed the maximum length.
Definition of the terms 'measuring range' and 'pre-extension length'
end
start
draw
wire
200
pre-length
measuring range
max. wire length
www.kuebler.com
3/2005
Linear Measuring Technology
Draw wire
Draw wire encoder
Dimensions:
– Absolute multiturn encoder SSI/parallel
8.5861.XXXX.XXXX
8.5862.XXXX.XXXX
– Absolute multiturn encoder Profibus-DP
8.5860.XXXX.XXXX
For ordering a combined unit out of draw wire
and a suitable encoder, please use the combination order code represented at the end.
Application examples:
Automated storage / fork lifts
Printing machinery
Scissor lift
print it 2000
3/2005
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201
Linear Measuring Technology
Magnetic, Draw wire, Kits
The following encoders can be mounted:
– Incremental encoder
8.5800.XXXX.XXXX
8.5802.XXXX.XXXX
8.5804.XXXX.XXXX
8.5805.XXXX.XXXX
Linear Measuring Technology
Draw wire
Draw wire encoder
Application examples:
pneumatic/hydraulic application
cranes and material handling
Encoder information*
Order code:
D8.1XXX.XXXX.XXXX
Resolution/pulses/protocol,
these data depends on the
choosen encoder*
Draw wire actuator
Wire
106 =
2A1 =
steel wire, 6 m
para wire 2,8 m
Type of connection
these data depends on the
choosen encoder*
Output circuit
these data depends on the
choosen encoder*
Encoder*
00 = 58000
04 = 58004
10 = 58110
61 = 58661
*The type of encoder and its features the
are specified.
The first two numbers describe the type of
encoder e.g. 5802.
The further characteristics of the encoder
can be defined as per the actual encoder
catalogue.
connection should be 1 m axial cable
(PVC). The pulse rate will be 2048.
02 = 58002
05 = 58005
60 = 58660
62 = 58662
Stock types
D8.1106.0243.2000
D8.1106.0283.2000
D8.12A1.0243.2000
D8.12A1.0283.2000
Order code:
D8.12A1.0241.2048
Pulse rate 2048
Encoder 58002
Order example:
Draw wire actuator with 2,8 m para wire.
The encoder should be a 5802 with RS 422
(with inverting) and 5 V voltage supply. The
202
www.kuebler.com
Date of the draw
wire actuator
For the encoder order code , please refer
to our chapter encoder.
3/2005
Linear Measuring Technology
Draw wire
Maxi Draw wire mechanics
with the shaft encoders of Series 58
Your benefit:
• direct length measurement
• long measuring lengths up to 40 m
• high repeatability
• easy assembly
• no additional guidance system
• wire guidance possible using guide pulleys
• Distance and angle measurement are
standard tasks in machine-building and
engineering industries. Kübler wire-actuated transducers are an economical and
easy to handle solution. Wire-actuated
transducers transform linear movements
into rotary motion by winding/unwinding
a wire. The rotary motion is transmitted to
an incremental or absolute encoder.
Remote display units or controls can be
used to display/process the measured
values. Please ask about the Kübler range
of displays and counters!
Mechanical characteristics of the draw-wire encoder:
up to 40000 mm
min. 25 N, on wire
max. 4 m/s
–20 .... + 85 °C
Housing: AL, wire: steel, wire output: plastic
depends on the used encoder:
drumm diameter = 400 mm. By an encoder with
4096 pulses per resolution:
i = 400/4000 = 0,1 mm
at 40000 mm length appr. 9 kg
Weight:
Operating principle:
Construction:
At the core of a wire draw encoder is a
drum mounted on bearings, onto which a
wire is wound. The winding takes place via
a spring-loaded device.
Drum width
Drum
diameter
Accuracy/Measuring range:
The mechanical construction ensures that
the wire is evenly wound onto the drum.
The dimensions of the drum (diameter and
width) and the diameter of the wire determine the maximum length of the wire.
Note!
If the maximum extension length is
exceeded, the wire and transducer will be
damaged.
Ordering information:
Please choose the measuring range suitable for your application, taking into consideration the possible wire variants. Please
supply the pre-extension length for your
application. When adding the two values
'measuring range' and 'pre-extension
length', the maximum extension length
must not be exceeded.
Wire diameter
Definition of the terms 'measuring range' and 'pre-extension length'
End
Start
Draw
wire
3/2005
Pre-extension length
Measuring range
Maximum extension length
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203
Linear Measuring Technology
Magnetic, Draw wire, Kits
Measuring range:
Required force:
Travel speed:
Working temperature:
Material:
Resolution:
Linear Measuring Technology
Draw wire
Maxi Draw wire mechanics - can be combined for extra length
Dimensions:
Wire length
A
B
C
X
27000
257
73
146
40000
364
112
274
(160)
1
13500
166
48
84
0 8.5
ø
x
16
5
10
B
9
ø
26
C
(4x)
125
160
2
1 encoder
2 Wire outlet
A
Encoder information*
Order code:
D8.14XX.XXXX.XXXX
Resolution/pulses/protocol,
these data depends on the
choosen encoder*
Draw wire actuator
Wire length
37 = 13 500 mm, steel wire
38 = 27 000 mm, steel wire
39 = 40 000 mm, steel wire
Type of connection
these data depends on the
choosen encoder*
Output circuits
these data depends on the
choosen encoder*
*These specifications determine the exact
encoder desired. The first two figures
show the encoder type, e.g. 58002. For the
remaining characteristics of the encoder,
please refer to the encoder catalogue.
The characteristics are identical to the
order code for the encoder.
Ordering example::
A measuring length of 40 m is desired. An
absolute multiturn encoder with an SSI
interface and a supply voltage of 5 … 30 V
DC is to be connected to the draw wire
encoder. The encoder is to be fitted with a
radial plug and set to 25 bit Gray code:
encoder*
00 = 58000
04 = 58004
10 = 58110
61 = 58661
02 = 58002
05 = 58005
60 = 58660
62 = 58662
Order code:
D8.1439.6224.2004
25 Bit Gray Code (12 x 13 Bit)
encoder 58662SSI 5 ... 30 V DC,
radial plug M23,
12 pin
Specifications for the draw wire mechanics
Order code for draw wire mechanics without encoder:
Range
204
8.0000.7000.00XX
Measuring length
37= 13 500 mm
38 = 27 000 mm
39 = 40 000 mm
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3/2005
Linear Measuring Technology
Displacement measuring device
• complete measuring system
as kit or as single parts
• holding device for encoder for perfect
pressure
• with rack and pinion
• 1 turn around of the pinion is exact 50 mm
easy to use
Holding device for encoders:
Material:
Guide rods:
stainless steel
Flange:
Al
serves as a simple length and displacement
measuring system. One rotation of the pinion on the rack corresponds to a
displacement of 50 mm. Moreover the racks
are designed in such a way that they can be
butt-mounted without pitch error.
Measuring inaccuracy is 0.1 mm over 1 m
length of rack.
Holding device, rack and pinion are available as a set for the purpose of displacement measurement (8.0010.7000.0005).
The installation aid (8.0010.7000.0003) is
required to maintain exact pitch when
buttmounting racks.
Typical areas of application are:
- Wood working industry
- Textile industry
- Handling and automation technology
- Mechanical engineering / Special
machines
Pinion
Material: free-cutting steel
Surface: burnished
Module pitch: appr. 1
No of teeth: 16
Countersunk bore DIN 74-Km3
Linear Measuring Technology
Magnetic, Draw wire, Kits
Description and application:
The holding device for the encoder
(8.0010.7000.0004) is a movable support for
encoders, to the shaft of which, for
instance, a measuring wheel or pinion can
be attached. Due to the fact that it is movable, optimum contact pressure is ensured
and overload on the bearings of the
encoder prevented.
When used in conjunction with a pulse
generating unit, the rack and pinion
combination (8.0010.7000.0001 and ...0002)
Hexagon socket set screw
DIN 913 M3x6
Ord.-No.
8.0010.7000.0002
Installation aid
Material: St 37
Surface: uncoated
Module pitch: appr. 1
Ord.-No.
8.0010.7000.0004
Rack
Material: St 37
Surface: uncoated
Module pitch: appr. 1
Ord.-No.
8.0010.7000.0003
Ord.-No.
8.0010.7000.0001
3/2005
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205
Linear Measuring Technology
Length measuring kits
Length measuring kits
· Length measuring kit (metric) for length
measurement of a measuring object that is
moving; a complete solution, which can
quickly and easily be implemented!
· Measuring wheels (Hytrel plastic for the
textile industry, Vulkollan for the wood,
paper, metal and plastics industries).
· Resolution of 1 mm for measuring wheels.
Technical data:
Measuring wheels:Circumfer. 0.2 m:
Circumfer. 0.5 m:
· Thanks to the encoder holding device, an
optimal loading of the encoder shaft on the
rack is achieved.
· An additional power supply for the encoder is not required, as the encoder can be
powered directly from the preset counter.
standard bore 6 mm,
measuring width 12 mm, wheel body
made of plastic, weight 35 g.
standard bore 10 mm,
measuring width 25 mm, wheel body
made of plastic (Hytrel) or aluminium (Vulkolan).
Weight 260 g (Hytrel), 320 g (Vulkolan).
Encoder holding device:
Flange 100x100 mm Al,
Guide rod: stainless steel, Countersunk bore DIN74-Km3,
Encoders, cable assembly:
see detailed technical specifications in this catalogue.
Counter:
see catalogue Counting Technology
Ordering information:
6.716.010.000
716 LED preset counter 90-260VAC, 1 preset
8.0000.3291.0010
8.0000.3552.0010
8.0000.3592.0010
0,2 m measuring wheel, plastic (Hytrel) corrugated
0,5 m measuring wheel, plastic (Vulkolan) smooth
0,5 m measuring wheel, plastic (Hytrel) corrugated
8.0000.6201.0003
8.0000.6311.0003
Cable assembly for measuring wheel-length measuring kit
Cable assembly for rack and pinion-length measuring kit
8.0010.7000.0004
Flexible holding device for encoders
8.5802.1275.0200
8.5802.1275.0500
8.5810.1145.0500
5802 encoder for 0,2m measuring wheel, 1 mm resolution
5802 encoder for 0,5m measuring wheel, 1 mm resolution
5810 encoder for rack and pinion , 0,1 mm resolution
206
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3/2005
3/2005
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207
Linear Measuring Technology
Magnetic, Draw wire, Kits
208
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3/2005
Connection Technology
Table of content
Page
212
210
213
214
215
216
218
221
222
224
225
226
228
230
231
232
235
236
Connection Technology
Connection Technology
Profibus-DP
Terminating resistor
Connectors M12
Lead through
Bus interface with pre-assebled connector
Bus interface Connector/coupling combinations
Cable plug combinations
Bus cable with SUB-D connector
Connectors for power supply
Cable plug combinations for power supply
CANopen/DeviceNet
Connectors
Terminating resistor
Cable plug combinations
Standard
Connector M12x1 8-pin
4-, 5- and 7-pin connectors
Connectors M23
Connector M23
PVC, PUR cables
Cable plug combinations
3/2005
www.kuebler.com
209
Connection Technology
Profibus-DP
Connectors M12
Your benefit
• straight self-assembly connectors for use
with PROFIBUS-DP cable, M12 x 1
• screenable body
• facilitate field installation
without soldering
Product features
• couplings or connectors
• inverse coded (numeration of the pins
counter-clockwise)
• –40 ... +85 °C
• contact material gold plated copper alloy
Mechanical characteristics:
Materials:
Body and contact carrier:
Contact surface:
Coupling nuts:
Cross section for connector:
Temperature:
Protection acc. to EN 60529:
brass (CuZn), nickel-plated surface
alloy (CuSnZs)
nickel-plated brass
0,75 mm2, screwed
–40 ... +85 °C
IP 67
Electrical characteristics:
Nominal voltage/contact:
Nominal current/contact:
30 V AC/36 V DC
4A
Connectors:
Dimensions:
Coupling:
Dimensions:
~57
ø 19,6
ø 8,5
M12 x 1
PIN allocation:
M12 x 1 coupling
nc
GN
nc
RD
Screen
Schirm
1
3
4
Order data:
ø 8,5
M12 x 1
ø 19,6
Schematic and pinouts:
2
5
~ 62
PIN allocation:
M12 x 1 connector
1
2
3
4
5
2
3
1
4
5
Order data:
05.BMWS 8151-8.5
Connector mounting :
Screen and pinouts:
nc
GN
nc
RD
Screen
Schirm
1
2
3
4
5
05.BMSWS 8151-8.5
skin
,0
40,0 +1
4,0
6,0
strip the insulation
210
www.kuebler.com
shorten and expand the
screen
3/2005
Connection Technology
Profibus-DP
Right Angle M12 connectors
Your benefit
• right angle, self-assembly connectors for
use with PROFIBUS-DP cable, M12 x 1
• screenable body
• facilitate field installation
without soldering
• coupling/connector insert rotably 90° to
right angle body
Product features
• –40 ... + 85 °C
• contact material gold plated copper alloy
• 5-pin, inverse coded (Numeration of the pins
counter-clockwise)
Mechanical characteristics:
Materials:
Body and contact carrier:
Contact surface:
Coupling nuts:
Cross section for connector:
Temperature:
Protection acc. to EN 60529:
brass (CuZn), nickel-plated surface
alloy (CuSnZs)
nickel-plated brass
0,75 mm2, screwed
–40 ... +85 °C
IP 67
Electrical characteristics:
30 V AC/36 V DC
4A
Coupling:
Dimensions:
Connector:
Dimensions:
PIN allocation:
36,9
2
18,7
41,8
1
M12 x 1
ø 19,6
PIN allocation:
5
31,1
3
2
18,7
36,9
M12 x 1
ø 19,6
4
31,1
M12 x 1
ø 19,6
~ 55
18,7
~ 55
Schematic and pinouts:
ø 18
ø 18
Order data:
05.BMWS 8251-8.5
4
5
Screen and pinouts:
ø 8,5
ø 18
1 2 3 4 5
Order data:
1
nc
GN
nc
RD
Screen
nc
GN
nc
RD
Shield
Screen
ø 8,5
3
1 2 3 4 5
Connection Technology
Nominal voltage:
Nominal current/contact:
05.BMSWS 8251-8.5
Connector mounting
skin
,0
40,0 +1
4,0
6,0
shorten and expand
the screen
strip the insulation
3/2005
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211
Connection Technology
Profibus-DP
Profibus-DP terminating resistor
Your benefit
• terminating resistor with M12 x 1 connector for a simple visually identifiable busdrop in the field
• for a simple extension of the Profibus-DP net
• tough moulded polyurethane body
• heavy duty internal wiring
Product features
• inverse coded (numeration of the pins
counter-clockwise)
• –40 ... + 80 °C
• contact material gold plated copper alloy
Mechanical characteristics:
Materials:
Body and contact carrier:
Contact materials:
Coupling nuts:
Temperature:
Protection acc. to EN 60 529:
oil resistant polyurethane
gold plated copper alloy
nickel-plated brass
–40 ... +80 °C
IP 67
Electrical characteristics:
Nominal voltage:
Internal resistance:
50 V DC
390 Ω 1/4 W, 220 Ω 1/4 W
Dimensions:
Pin allocation:
43,0
390 W
1/4 W 5
22,1
ø16,4
14,2
M12 x 1
Order data:
4
1
390 W
3 1/4 W
220 W
1/4 W
2
05.RSS4.5-PDP-TR
Example of use: Profibus-DP encoder
212
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3/2005
Connection Technology
Profibus-DP
Lead-through M12 x 1
Product features
• inverse coded
• –40 ... +105 °C
• hole size ø 12,7 mm
• 5-pin, inverse coded according to
PNO guidelines
Your benefit
• as enclosure lead-through for
Profibus systems
• screenable body
• facilitate field installation
Mechanical characteristics:
Materials:
Body:
Contact carrier:
Contact material:
Temperature:
Protection acc. to EN 60529:
nickel-plated brass
PA 6
gold-plated brass
–40 ... +105 °C
IP 67 und NEMA 1, 3, 4, 6
Lead-through:
Dimensions:
PIN allocation:
2
47,4
29,4
3
O-Ring
4
M12 x 1
1
1
5
5
Connector M12 x 1
3
4
Coupling M12 x 1
Thrust washer
LN-M12
Connection Technology
Lock nut
LN-M12
M12 x 1
2
Hole pattern:
Screen and pinouts:
ø 12,7
The pins are 1:1 looped through:
Order data:
05.FKW FSW 45/M12
www.kuebler.com
213
Connection Technology
Profibus-DP
PUR-Bus interface with pre-assembled connector, single-ended
Your benefit
• M12 x 1 pre-assembled connectors and
couplings
• saves time and costs
• different lengths up to 15 meters,
lengths over 15 meters on request
• facilitate field installation
• identification of the bus wire by colour
system: Connector/coupling blue, cable
lilac
Product features
• PUR-cable
• may be used in trailing cable installations
and oil resistant
• IP 67
• polyurethane connectors
• 5-pin, inverse coded according to PNOguidelines
• single ended
Characteristics:
Connector:
Connector/coupling:
M12 x 1, inverse coded,
according to PNO guidelines
moulded polyurethane
gold plated brass
nickel-plated brass, screened
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
4A
Connector-/coupling body:
Contacts:
Coupling nuts:
Temperature:
Protection:
Nominal current:
Cable:
Rating:
Materials:
Colour:
Conductorspecifications:
Screen/
drain:
Coupling:
Dimensions:
PIN allocation:
2
M12 x 1 ø 14,2
1
5
11,5
3
4
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0.34 mm2, stranded bare copper,
7 x 0.25 mm, twisted pair, 300 V, PE, 80 °C, DC
resistance - 50 Ω/km current rating - 4 A, nominal impedance 150 Ω ±15 Ω at 3 ... 20 MHz, nominal capacitance conductor to conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0.5 mm2 stranded tinned copper
Screens and pinouts:
nc
GN
nc
RD
Screen
Schirm
1
2
3
4
5
48,5
Order data and cable lengths:
05.RKSW451-6M
05.RKSW451-10M
05.RKSW451-15M
M12-coupling straight – single ended, PUR-cable 6,0 meters
M12-coupling straight – single ended, PUR-cable 10 meters
M12-coupling straight – single ended, PUR-cable 15 meters
Connectors:
Dimensions:
PIN allocation:
2
M12 x 1 ø 14,2
3
1
4
5
Schematic and pinouts:
nc
GN
nc
RD
Schirm
Screen
1
2
3
4
5
18,2
55,2
Order data and cable lengths :
05.RSSW451-6M
05.RSSW451-10M
05.RSSW451-15M
214
M12-connector straight – single ended PUR-cable 6.0 meters
M12-connector straight – single ended PUR-cable 10 meters
M12-connector straight – single ended PUR-cable 15 meters
www.kuebler.com
3/2005
Connection Technology
Profibus-DP
PUR-Bus interface with pre-assembled connector, single-ended
Your benefit
• M12 x 1 right angle connector and
combinations
• saves time and costs
• different lenghts up to 15 meters, available
lenghts over 15 meters on request
• 5-pin, inverse coded according to
PNO-Code
• facilitate field installation
• indentification of the bus wire by colour
system: Connector/coupling blue, cable
lilac
Product features
• PUR-cable
• may be used in trailing cable installations and
oil resistant
• IP 67
• connector of polyurethane
• single ended
Characteristics:
Connector:
Connector/coupling:
M12 x 1, inverse coded,
according to PNO guidlines
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
IP 67 und NEMA 1, 3, 4, 6, 13
4A
Connector-/coupling body:
Contacts:
Coupling nuts:
Temperature:
Protection:
Nominal current:
Cable:
Rating:
Materials:
Colour:
Conductorspecifications:
Screen /
drain:
Coupling:
Dimensions:
PIN allocation:
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0,34 mm2, stranded bare copper, 7 x 0,25 mm,
twisted pair, 300 V, PE, 80 °C, DC-resistance - 50
Ω/km current rating - 4 A, nominal impedance
150 Ω ±15 Ω at 3 ... 20 MHz, nominal capacitance conductor to conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0,5 mm2 stranded, tinned copper
Schematic and pinouts:
nc
GN
nc
RD
screen
2
46
38
1
5
3
4
1 2 3 4 5
33
22,8
Order data and cable lengths:
ø15
M12 x 1
Connector:
Dimensions:
PIN allocation:
Screens and pinouts:
nc
GN
nc
RD
screen
2
46
38
3
1
4
Connection Technology
05.WKSW451-6M
M12-coupling right angle – single ended, PUR-cable 6,0 meters
05.WKSW451-10M
M12-coupling right angle – single ended, PUR-cable 10 meters
05.WKSW451-15M
M12-coupling right angle – single ended, PUR-cable 15 meters
5
1 2 3 4 5
40
29,8
ø 14,2
3/2005
M12 x 1
Order data and cable lengths:
05.WSSW451-6M
M12-connector right angle – single ended PUR-cable, 6,0 meters
05.WSSW451-10M
M12-connector right angle – single ended PUR-cable, 10 meters
05.WSSW451-15M
M12-connector right angle – single ended PUR-cable, 15 meters
www.kuebler.com
215
Connection Technology
Profibus-DP
PUR-Bus interface pre-assembled Connector/coupling-combinations
Your benefit
• M12 x 1 pre-assembled connector/
coupling-combinations
• saves time and costs
• different lengths up to 15 meters available,
lengths over 15 meters on request
• facilitate field installation
• indentification of the bus wire by coloursystem: Connector/coupling blue, cable
lilac
Product features
• PUR-cable
• may be used in trailing cable installations
and oil resistent
• IP 67
• connector made of polyurethane
• 5-pin, inverse coded according to
PNO guidelines
Characteristics:
Connector:
Connector/coupling:
Connector-/coupling body:
Contacts:
Coupling nuts:
Temperature:
Protection:
Normal current:
M12 x 1, inverse coded,
according to PNO guidelines
moulded polyurethane
gold-plated brass
nickel-plated brass, screened
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
4A
Cable:
Rating:
Materials:
Colour:
Conductorspecifications:
Screen /
drain:
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0,34 mm2, stranded bare
brass, 7 x 0,25 mm, twisted pair,
300 V, PE, 80 °C, DC-resistance - 50 Ω/km
current rating - 4 A, nominal Impedance 150 Ω
±15 Ω at 3 ... 20 MHz, nominal capacitance
conductor zu conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0,5 mm2 stranded tinned copper
Coupling:
PIN allocation:
Dimensions:
2
M12 x 1 ø 14,2
1
5
3
4
11,5
Schematic and pinouts:
nc
GN
nc
RD
Schirm
Screen
1
2
3
4
5
48,5
Connector:
Dimensions:
PIN allocation:
2
M12 x 1 ø 14,2
3
1
4
5
Screen and pinouts:
nc
GN
nc
RD
Screen
Schirm
1
2
3
4
5
18,2
55,2
Order data and cable lenghts:
05.RSSW-RKSW451-2M
05.RSSW-RKSW451-6M
05.RSSW-RKSW451-10M
05.RSSW-RKSW451-15M
216
www.kuebler.com
M12-connector straight – M12-coupling straight, PUR-cable 2.0 meters
M12-connector straight – M12-coupling straight, PUR-cable 6.0 meters
M12-connector straight – M12-coupling straight, PUR-cable 10 meters
M12-connector straight – M12-coupling straight, PUR-cable 15 meters
3/2005
Connection Technology
Profibus-DP
PUR-Bus interface pre-assembled Connector/coupling-combinations
Your benefit
• M12 x 1 pre-assembled Connector/coupling-combinations
• saves time and costs
• different lengths up to 15 m available
lengths over 15 m on request
• facilitate field installation
• indentification of the bus wire by colour
system: Connector/coupling blue,
cable lilac
Product features
• PUR-cable
• may be used in trailing cable installations
and oil resistent
• IP 67
• connector of polyurethane
• 5-pin, inverse coded according to
PNO guidlines
Characteristics:
Connector:
Connector/coupling:
M12 x 1, inverse coded,
according to PNO guidelines
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
4A
Connector-/coupling body:
Contacts:
Coupling nuts:
Temperature:
Protection:
Nominal current:
Cable:
Rating:
Materials:
Colour:
Conductor
specifications:
Screen /
drain:
Connector:
Dimensions:
PIN allocation:
46
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0,34 mm2, stranded bare
copper, 7 x 0,25 mm, twisted pair,
300 V, PE, 80 °C, DC-resistance - 50 Ω/km
current rating - 4 A, nominal impedance 150 Ω
±15 Ω at 3 ... 20 MHz, nominal capacitance
conductor to conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0,5 mm2 stranded, tinned copper
Screen and pinouts:
nc
GN
nc
RD
Screen
2
38
1
5
3
4
40
1 2 3 4 5
29,8
M12 x 1
Coupling:
Dimensions:
PIN allocation:
Schematic and pinouts:
nc
GN
nc
RD
Screen
2
46
38
3
1
4
Connection Technology
ø 14,2
5
33
22,8
1 2 3 4 5
ø15
M12 x 1
Order data and cable lenghts:
05.WSSW-WKSW451-2M
05.WSSW-WKSW451-6M
05.WSSW-WKSW4 51-10M
05.WSSW-WKSW451-15M
3/2005
M12-right angle plug – M12-right angle coupling PUR-cable 2.0 meters
M12-right angle plug - M12-right angle coupling PUR-cable 6.0 meters
M12-right angle plug – M12-right angle coupling PUR-cable 10 meters
M12-right angle plug – M12-right angle coupling PUR-cable 15 meters
www.kuebler.com
217
Connection Technology
Profibus-DP
PUR-Bus interface pre-assembled, single-ended
Your benefit
• connectors plug combinations
with SUB-D-connector
• with or without terminating resistor
• one or two cable outlet
• facilitate field installation
• indentification of the bus wire by colour
system: Connector/coupling blue,
cable lilac
Product features
• PUR-cable
• may be used in trailing cable installations
and oil resistent
• single ended, couplings or connectors
Characteristics:
Connector:
Connector:
Protection:
SUB-D-connector
IP 20
Cable:
Rating:
Materials:
Colour:
Conductorspecifications:
Screen/
drain:
1 cable outlet:
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0,34 mm2, stranded bare
brass, 7 x 0,25 mm, twisted pair,
300 V, PE, 80 °C, DC-resistance - 50 Ω/km
current rating - 4 A, nominal impedance 150 Ω
±15 Ω at 3 ... 20 MHz, nominal capacitance
conductor to conductor 30 pF/m
stranded tinned copper, aluminium foil
coverage 100%
0,5 mm2 stranded tinned copper
2 cable outlet:
Connection example with M12-connector
390 W
1
110 nH
2 3
4
4
5
1
220 W
6
7 8
9
2
3
5
390 W
110 nH
Order data and cable lengths:
05.D9T-451-0,5M
05.D9T-451-2M
Sub-D-connector with terminating-resistor – single ended, PUR-cable 0.5 meters
Sub-D-connector with terminating-resistor – single ended, PUR-cable 2.0 meters
05.D9-451-0,5M-0,5M Sub-D-connector with terminating-resistor – single ended, 2 x PUR-cable 0.5 meters
05.D9-451-2M-2M
Sub-D-connector with terminating-resistor – single ended, 2 x PUR-cable 2.0 meters
218
www.kuebler.com
3/2005
Connection Technology
Profibus-DP
PUR-Bus interface pre-assembled, with SUB-D connector
Product features
• PUR-cable
• may be used in trailing cable installations
and oil resistent
• IP 67
• connector of polyurethane
• 5-pin, inverse coded according to
PNO guidelines
Your benefit
• saves time and costs
• pre-assembled connectors with
SUB-D-connector and M12-connector
• with terminating resistor
• facilitate field installation
• indentification of the bus wire by colour
system: Connector/coupling blue, cable
lilac
Characteristics:
M12-Connectors:
Connector/coupling:
Connector-/coupling body:
Contacts:
Coupling nuts:
Temperature:
Protection:
Nominal current::
M12 x 1, inverse coded,
according to PNO guidelines
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
M12: IP 67 and NEMA 1, 3, 4, 6, 13
SUB-D-connector: IP 20
4A
Cable:
Rating:
Materials:
Colour:
Conductor
specifications:
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0,34 mm2, stranded tinned copper,
7 x 0,25 mm, twisted pair,
300 V, PE, 80 °C, DC resistance - 50 Ω/km
rated current - 4 A, nominal impedance
150 Ω ±15 Ω at 3 ... 20 MHz, nominal capacitance
conductor to conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0.5 mm2 stranded tinned copper
Screen /
drain:
Picture with coupling:
Picture with connector:
M12 x 1 coupling:
M12 x 1 connector:
2
1
5
2
3
4
3
1
5
4
Example of connection with M12-connector:
390 W
2 3
4
4
5
1
220 W
6
7 8
9
2
Connection Technology
1
110 nH
3
5
390 W
110 nH
Order data and cable lengths:
05.RKSW-D9T451- 0,5M
05.RKSW-D9T451- 2M
05.RSSW-D9T451-0,5M
05.RSSW-D9T451-2M
3/2005
Sub-D-connector with terminating-resistor, M12-coupling, PUR-cable 0.5 meters
Sub-D-connector with terminating-resistor, M12-coupling, PUR-cable 2.0 meters
Sub-D-connector with terminating-resistor, M12-connector, PUR-cable 0.5 meters
Sub-D-connector with terminating-resistor, M12-connector, PUR-cable 2.0 meters
www.kuebler.com
219
Connection Technology
Profibus-DP
Bus interface pre-assembled, with SUB-D connector
Product features
• PUR-cable
• May be used in trailing cable installations
and oil resistent
• IP 67
• connector of polyurethane
• with or without terminating resistor
• 5-pin invers coded according to
PNO guidelines
Your benefit
• saves time and costs
• pre-assembled connectors
with SUB-D-connector and
M12-connector
• facilitate field installation
• indentification of the bus wire by colour
system: Connector/coupling blue,
cable lilac
Characteristics:
M12-connector:
Connector/coupling:
Cable:
Rating:
Materials:
Colour:
Conductorspecifications:
M12 x 1, inverse coded,
according to PNO guidelines
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
SUB-D-connector IP 20
4A
Connector-/couplingbody:
Contacts:
Coupling nuts:
Temperature:
Protection:
Rated current:
36 V, 80 °C
PUR-outer jacket, PE-wire isolation
lilac
red, green
2 x 0.34 mm2, stranded bare
copper, 7 x 0.25 mm, twisted pair,
300 V, PE, 80 °C, DC resistance - 50 Ω/km
current rating - 4 A, nominal impedance 150 Ω
±15 Ω at 3 ... 20 MHz, nominal capacitance
conductor to conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0.5 mm2 stranded tinned copper
Screen/
drain:
Picture with connector and coupling:
M12 x 1 coupling:
M12 x 1 connector:
2
1
5
Example of connection:
2
3
3
4
110 nH
1
4
5
110 nH
4
3
5
1
2
RD (Bus_B)
4
1
2 3
6
110 nH
7 8
4
5
9
1
2
110 nH
3
5
GN (Bus_A)
Order data and cable lengths:
05.RSSW-D9-RKSW451-0,5M-0,5M
05.RSSW-D9-RKSW451-2M-2M
M12-connector straight – Sub-D-connector – M12-coupling straight, PUR-cable 2 x 0.5 m
M12-connector straight – Sub-D-connector – M12-coupling straight, PUR-cable 2 x 2 m
05.RKSW-D9-RKSW451-0,5M-0,5M
05.RKSW-D9-RKSW451-2M-2M
M12-coupling straight – Sub-D-connector – M12-coupling straight, PUR-cable 2 x 0.5 m
M12-coupling straight – Sub-D-connector – M12-coupling straight, PUR-cable 2 x 2.0 m
220
www.kuebler.com
3/2005
Connection Technology
M12
M12-Connection technology for power supplies
Product features
• up to 80 °C
• IP 67
• 4-pin
Your benefit
• connector/couplings to self assemble
• M12-connection technique
Characteristics:
Rating:
Nominal current:
Ambient temperature:
Materials:
125 V AC/150 V DC
4A
–40 ... +80 °C
handle part: PBT
coupling nuts: CuZn-Ni
IP 67
Protection:
Coupling:
Connector:
straight
right angle
straight
right angle
M12 x 1
M 12 x 1
ø 20
ø 20
54
30,5
ø 20
60
30,5
ø 20
41
35
Pin allocation
1
3
4
1
2
2
3
4
1
3
4
1
3
Connection Technology
2
2
4
Order data:
05.H8141-0
05.H8241-0
05.HS8141-0
05.HS8241-0
3/2005
4-pin connector M12-coupling straight
4-pin connector M12-coupling right angle
4-pin connector M12-connector straight
4-pin connector M12-connector right angle
www.kuebler.com
221
Connection Technology
M12
Connection technology for power supplies
Your benefit
• coupling with PUR-cable
• M12-connection technique
• straight and right angle couplings
• indentification of the supply wire by colour
system: connectors/coupling blue, cable
grey
Product features
• from –40 °C up to 80 °C
• IP 67
• PUR/PVC-cable
• cable lengths up to 10 meters
• 4-pin
• single ended
Characteristics:
Nominal voltage:
Rated current:
Ambient temperature:
250 V AC/300 V DC
4A
connectors: –40 ... +80 °C
cables: –25 ... +80 °C
handle part: PVC
coupling nuts: CuZn-Ni
cable: Mantel: PUR/Leitungsisolation: PVC
IP 67
Materials:
Protection:
Coupling:
straight
right angle
26,5
M12 x 1
ø 15
M12 x 1
42
ø 10,2
ø 11,6
31,5
ø 8,8
ø 11,6
12
12
Pin allocation:
2 WH
1 BN
2 WH
3 BU
1 BN
4 BK
3 BU
4 BK
Order data:
05.WAK4-2/S90
05.WAK4-6/S90
05.WAK4-10/S90
05.WWAK4-2/S90
05.WWAK4-6/S90
05.WWAK4-10/S90
222
M12-coupling straight – single ended, PUR/PVC-cable 2 meters
M12-coupling straight – single ended, PUR/PVC-cable 6 meters
M12-coupling straight – single ended, PUR/PVC-cable 10 meters
M12-right angle-coupling – single ended, PUR/PVC-cable 2 meters
M12-right angle-coupling – single ended, PUR/PVC-cable 6 meters
M12-right angle-coupling – single ended, PUR/PVC-cable 10 meters
www.kuebler.com
3/2005
Connection Technology
M12
M12-Connection technology for power supplies
Your benefit
• extension cable with connector and coupling
• straight connector and coupling
• identification of the supply wire by colour
system: connector/coupling blue, cable
grey
Product features
• up to 80 °C
• IP 67
• cable lengths up to 10 m
• 4-pin
• M12-connection technology
Characteristics:
Nominal voltage:
Rated current:
Ambient temperature:
250 V AC/300 V DC
4A
connector: –40 ... +80 °C
cable: –25 ... +80 °C
handle part: PUR
coupling nuts: CuZn-Ni
cable: PUR/PVC
IP 67
Materials:
Protection:
Dimensions
Pin allocation connector
M12 x 1
2 WH
M12 x 1
ø 15
3 BU
ø 15
1 BN
4 BK
42
48,5
ø 10,2
ø 11,6
Pin allocation coupling
12
2 WH
1 BN
3 BU
Connection Technology
4 BK
Order data:
05.WAK4-2-WAS4/S90
05.WAK4-5-WAS4/S90
05.WAK4-10-WAS4/S90
3/2005
M12-connector straight – M12-coupling straight PUR/PVC-cable 2 meters
M12-connector straight – M12-coupling straight PUR/PVC-cable 5 meters
M12-connector straight – M12-coupling straight PUR/PVC cable10 meters
www.kuebler.com
223
Connection Technology
DeviceNet, CANopen
Connector M12
Your benefit
Product features
• Straight self-assembly connectors for use
with DeviceNet and CANopen cable,
M12 x 1
• facilitate field installation
without soldering
•
•
•
•
Couplings or connectors
–40 ... +85 °C
contact material nickel-plated copper alloy
UL and CSA approved
CANopen
Characteristics:
Connector:
Connector/coupling:
Connector-/couplingbody:
Contact materials:
Connector-inserts
Coupling nuts:
Temperature:
Protection:
Rated current:
Max. Cable diameter:
M12 x 1
Polyester, black PBT
nickel-plated copper alloy
PTB, spacings to VDE 0110, group C
nickel-plated brass screened
–40 ... +85 °C
IP 67 and NEMA 1, 3, 4, 6p
3 A, 36 V DC
6 ... 8 mm
Pin allocation:
Dimension:
Schematics and pinouts:
54
M12x1
ø19,5
PG
58
PG 9
ø 19,5
M12x1
Order data:
Coupling: 05.B 8151-0/9
Connectors: 05.B 8251-0/9
224
www.kuebler.com
3/2005
Connection Technology
DeviceNet, CANopen
Bus terminating resistor
Your benefit
• terminating resistor with M12 x 1 connector for a simple visually identifiable busdrop in the field
• for a simple extension of the
DeviceNet net
• tough moulded polyurethane body
• heavy duty internal wiring
Product features
• –40 ... + 80 °C
• contact material nickel-plated brass or
stainless steel.
CANopen
Mechanical characteristics:
Materials:
Body and contact carrier:
Contact materials:
coupling nuts:
Temperature:
Protection EN 60529:
Dimension:
oil resistant polyurethane
gold plated copper alloy
nickel-plated brass
–40 ... +80 °C
IP 67
Electrical characteristics:
Nominal voltage:
Internal resistance:
Pin allocation:
24 V DC
120 Ω 1/4 W
Order data:
05.RSE 57 TR2
Open connector/ M12
pre-assembled Bus cable
Connection Technology
CANopen
Your benefit
• pre-assembled CBC5 open connector/
M12 x 1 coupling combination
• for connection to the PLC (DeviceNet
scanner/PLC)
• saves time and costs
• simple field installation
Characteristics:
Connector:
Connector/coupling:
Connector-/couplingbody:
Contacts:
coupling nuts:
Temperature:
Protection(CBS5):
Rated current:
CBS5
M12 x 1
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
IP 20
4A
Cable:
Certified:
Conductorspecifications:
Cable
Shield
1 = Shield
2 = RD (V+)
3 = BK (V-)
4 =WH (CAN-H)
5 = BU (CAN L)
3/2005
AWM 300 V
Power supply: black, red;
2/17 AWG, 2 x 1,04 mm2, DCR 16,9Ω/km,
Insulation PVC
Data transmission line: blue/white;
2/20 AWG, DCR 34,1Ω/km, Insulation PE
grey
diameter 8,4 mm
foil, drain 20 AWG 0,52 mm2
Order data:
2 m cable length: 05.CBC5 572-2M
www.kuebler.com
225
Connection Technology
DeviceNet, CANopen
Bus cable with pre-assembled connector, single ended
Your benefit
• M12 x 1 pre-assembled connectors and
couplings
• saves time and costs
• different lengths up to 15 meters, lengths
over 15 meters on request
• simple field installation
• identification of the bus wire by colour
system.
Product features
• cable meets the ODVA specification for
thin cable or cable type!
• PVC cable
• may be used in drag chain installations
• oil resistant
• IP 67
• polyurethane connectors
• single ended
CANopen
Characteristics:
Connector:
Connector/coupling:
Connector-/couplingbody:
Contacts:
coupling nuts:
Temperatur:
Protection:
Rated current:
M12 x 1
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
4A
Cable:
Cable:
Rating:
Material:
Colour:
Conductorspecifications:
36 V, 80 °C
PVC outer jacket, PE Insulation
grey
Power supply: red, black;
2 x 0,32 mm2, 2/22 AWG ,
DCR 54,1 Ω/km, Insulation PVC
Data transmission line: white, blue;
2 x 0,32 mm2, 2/22 AWG ,
Outer jacket PVC grey,
Outer diameter 7,3 mm
Aluminium shield, draw wire 2/22 AWG 0,32 mm2
Coupling:
Pin allocation:
Dimension:
Schematics and pinout:
Shield
RD
BK
WH
BU
M12 x 1 ø 14,2
11,5
1
2
3
4
5
48,5
Connectors:
Dimension:
Pin allocation:
M12 x 1 ø 14,2
Schematics and pinout::
Shield
RD
BK
WH
BU
1
2
3
4
5
18,2
55,2
Order data:
05.RSC 572- 6 M
05.RSC 572-15 M
05.RKC 572- 6 M
05.RKC 572-15 M
226
M12-Connectors straight – single ended, PVC-Cable, grau, 6 m long
M12-Connectors straight – single ended, PVC-Cable, grau, 15 m long
M12-Coupling straight – single ended,PVC-Cable, grey, 6 m long
M12-Coupling straight – single ended,PVC-Cable, grey, 15 m long
www.kuebler.com
3/2005
Connection Technology
DeviceNet, CANopen
Bus cable with pre-assembled connector/coupling combination
Your benefit
• M12 x 1 pre-assembled connector/coupling combinations
• saves time and costs
• different lengths up to 15 meters, lengths
over 15 meters on request
• simple field installation
• identification of the bus wire by colour
system.
Product features
• cable meets the ODVA specification for
thin cable or cable type!
• PVC cable
• IP 67
• polyurethane connectors
CANopen
Characteristics:
Connector:
Connector/coupling:
Connector-/couplingbody:
Contacts:
coupling nuts:
Temperatur:
Protection:
Rated current:
M12 x 1
moulded polyurethane
gold plated brass
nickel-plated brass screened
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
4A
Cable:
Rating:
Material:
Colour:
Conductorspecifications:
36 V, 80 °C
PVC outer jacket, PE Insulation
grey
Power supply: red, black;
2 x 0,32 mm2, 2/22 AWG ,
DCR 54,1 Ω/km, Insulation PVC
Data transmission line: white, blue;
2 x 0,32 mm2, 2/22 AWG ,
Outer jacket PVC grey,
Outer diameter 7,3 mm
Aluminium shield, draw wire 2/22 AWG 0,32 mm2
Schematics and pinout:
Pin allocation:
Shield
RD
BK
WH
BU
1
2
3
4
5
Coupling
Connection Technology
Connectors
Coupling
Order data:
Execution:
Connectors straight, coupling straight
05.RSC-RKC 572- 0.5 M
05.RSC-RKC 572- 1 M
05.RSC-RKC 572- 2 M
05.RSC-RKC 572-4M
05.RSC-RKC 572-10 M
05.RSC-RKC 572-15 M
M12 Connectors straight–M12 Coupling straight, PVC cable grey, 0,5 m long
M12 Connectors straight–M12 Coupling straight, PVC cable grey, 1,0 m long
M12 Connectors straight–M12 Coupling straight, PVC cable grey, 2,0 m long
M12 Connectors straight–M12 Coupling straight, PVC cable grey, 4,0 m long
M12 Connectors straight–M12 Coupling straight, PVC cable grey, 10 m long
M12 Connectors straight–M12 Coupling straight, PVC cable grey, 15 m long
Connectors
Execution::
Right angle connectors, right angle coupling
05.WSC-WKC 572- 0.5 M
05.WSC-WKC 572- 2 M
05.WSC-WKC 572- 4 M
05.WSC-WKC 572- 6 M
3/2005
M12 Right angle connec.–M12 Right angle coup., PVC cable grey, 0,5 m long
M12 Right angle connec.–M12 Right angle coup., PVC cable grey,2,0 m long
M12 Right angle connec.–M12 Right angle coup., PVC cable grey, 4,0 m long
M12 Right angle connec.–M12 Right angle coup., PVC cable grey, 6,0m long
www.kuebler.com
227
Connection Technology
M12, 8-pin
M12 x 1, 8-pin for encoders with M12 connector
Your benefit
• Pre-assembled M12 x 1 coupling
• Saves time and money
• Various lengths up to 15 m can be
delivered, lengths over 15 m on request
• For simple mounting in the field
Product features
• Polyether-polyurethane cable
• Resistant to oil and sea-water
• IP 67
• 8-pin
• Single-ended
Characteristics:
Coupling:
Coupling:
Plug-/coupling-housing
Contacts:
Union nut:
Temperature:
Protection:
Current rating:
M12 x 1
cast-on polyurethane
gold-plated brass
nickel-plated brass
–40 ... +80 °C
IP 67 and NEMA 1, 3, 4, 6, 13
4A
Cable:
Rated values:
Material:
Cable-diameter
Colour:
Conductor
specifications:
Temperature range:
Bending radius
Dimensions:
Pin allocation:
46
38
240 V, 80 °C
Insulation: polyether-polyurethane
oil-resistant acc. to VDE 0472, part 803
flame-resistant acc. to VDE 0472, part 804/A
sea-water resistant.
6.2 ±0.2 mm
grey, like Ral 7040
white, brown, green, yellow, grey, pink, blue, red
2 x 0.25 mm², El-Cu conductor
cross section 32 x 0.10 mm
securely installed:–40 ... +80 °C
flexibly installed: 0 ... +80 °C
min. 10 x cable dia. for flexible installation.
Connection diagram:
white
brown
green
yellow
33
22,8
grey
pink
ø15
blue
M12 x 1
red
M12 x 1 ø 14,2
11,5
48,5
Order code and cable length:
05.WAKS8-2/S366
05.WAKS8-10/S366
05.WAKS8-15/S366
05.WWAKS8-10/S366
228
www.kuebler.com
Coupling 8-pin straight, single ended, length 2 m
Coupling 8-pin straight, single ended, length 10 m
Coupling 8-pin straight, single ended, length 15 m
Coupling 8-pin right-angled, single ended, length 10 m
3/2005
Connection Technology
M12, 8-pin
M12 x 1 high grade connectors
New:
– High-grade connectors
– M12 thread
– Screw connection for cable strand
Order code:
Coupling 8 pin
Connector 8 pin
Connection Technology
05.CMB-8181-0
05.CMBS-8181-0
3/2005
www.kuebler.com
229
Connection Technology
Standard
Connectors
•
•
•
•
•
Large variety of connectors
female or male
5 pin, 7 pin and 10 pin
Connectors with MS
Right angle plug
• Note:
At page 215 you will find connectors
complete with cables (PVC–, PUR– or
TPE–cable) assembled.
Round connectors:
Ord.-No.
5 pin cable connector
female
Ord.-No.
Pole
Dimensions:
8.0000.5022.0000
5 pin coupling
male
Ord.-No.
8.0000.5025.0000
Cable connector 7 pin female
Ord.-No.
8.0000.5052.0000
Cable connector 10 pin female
Ord.-No.
Right-angle plug
Ord.-No:
Right-angle plug
4 pin (acc. to DIN 43650 A)
includes central mounting screw
and flat gasket
Ord.-No.
230
www.kuebler.com
8.0000.5062.0000
Dimension:
8.0000.5032.0000
3/2005
Connection Technology
Connectors/Couplings
Round connectors series M23x1 male:
•
•
•
•
Wide choice of connectors
9-pin, 12-pin and 17-pin
Robust construction, metal body
Pin inserts can be supplied wired clockwise or counter clockwise
• Note:
These connectors are also available
pre-assembled with PVC-, PUR- or TPE
cables. See page 221 on.
Round connectors:
les
types
d cab
Stock ectors an m
nn
fro
all co delivered
e
can b
stock
Order description:
Plug connector, 12 pin
pin assignment ccw
Ord.-No.
Pole
Dimensions
8.0000.5011.0000
Plug connector, 12 pin
pin assignment cw
Ord.-No.
8.0000.5011.0001
Plug connector with coupling thread,
12 pin pin assignment ccw
Ord.-No.
8.0000.5015.0001
Plug connector with coupling thread, 12
pin pin assignment cw
Ord.-No.
8.0000.5015.0002
Plug connector with coupling thread,
12 pin, with central fixing
pin assignment ccw
Ord.-No.
8.0000.5015.0000
Connection Technology
Plug connector with coupling thread,
12 pin, with central fixing
pin assignment cw
Ord.-No.
8.0000.5015.0003
Plug connector, 17 pin
pin assignment cw
Ord.-No.
3/2005
8.0000.5041.0000
www.kuebler.com
231
Connection Technology
Connectors/Couplings
Round connectors series M23x1 female
• Wide choice of connectors
• 9-pin, 12-pin and 17-pin
• Robust construction, metal body
"• Pin sockets can be supplied wired clockwise or counter clockwise
Note:
These connectors are also available preassembled with PVC-, PUR- or TPE
cables. See page 221 on.
Round connectors
Order description:
12 pin plug connector
Pin socket assignment t cw
les
types
d cab
Stock ectors an m
o
n
r
n
f
o
d
c
all
vere
e deli
can b
stock
Ord.-No.
pin
Dimension:
8.0000.5012.0000
12 pin plug connector
Pin socket assignment ccw
Ord.-No.
8.0000.5012.0001
12 pin coupling
Pin socket assignment cw
Ord.-No.
8.0000.5016.0000
12 pin coupling
Pin socket assignment ccw
Ord.-No.
8.0000.5016.0001
17 pin plug connector
Pin socket assignment ccw
Ord.-No.
8.0000.5042.0000
17 pin coupling
Pin socket assignment ccw
Ord.-No.
232
www.kuebler.com
8.0000.5046.0000
3/2005
Connection Technology
Connectors M23 for connection to fan cowls
Product features
• needs only 23 mm high installation space
• IP 66 when screwed-in
• mechanically solid construction
• pin inserts
Your benefit
• right angle connector with fixing nut, offering optimal installation height
• for lead-through to ventilator plates on
geared motors or control cabinets
• 9, 12 or 17-pin, project oriented
Dimension:
Installation/Mounting example
23
M23
27
1
30,5
53,5
23
34
Connection Technology
1 M25 x 1,5
Order data:
Can only be ordered in conjunction with
encoders and cable outlet.
3/2005
www.kuebler.com
233
Connection Technology
Cable
Unprepared, cut to length
Description
Ord.-No.
Areas application and
features:
Number of conductors:
Cross section:
Permanent working temp. range:
Flexible installed:
Secure installed:
Bending radius:
Flexible installed:
Secure installed:
Cable-ø
Description:
Ord.-No.
Areas applications and
features:
Number of conductors:
Cross section:
Permanent working temp. range
Flexibly installed
Securely installed
Bendings radius
Flexibly installed
Securely installed
Cable-ø
Order code:
Type of cable
234
www.kuebler.com
PUR-electronictrailing cable
8.0000.6100
highly flexible,
weather proof, robust
and generally more
chemical resistant
than PVC.
Suitable for machine
tool industry
12cross + Shield
PVC-electroniccable LiYCY
8.0000.6200
Suitable for easy
non critical
applications
PVC-electroniccable LiYCY
8.0000.6300
Suitable for easy
non critical
applications
PVC-electroniccable LiYCY
8.0000.6400
Suitable for
1 channel encoders
with RS 422 interface
12cross + Shield
5cross + Shield
10 x 0,14 mm2 +
2 x 0,5 mm2
12 x 0,14 mm2
5 x 0,14 mm2
2 x 2cross +
Shield
2x2
x 0,25 mm2
–30 ... +70 °C
–50 ... +90 °C
–5 ... +70 °C
–30 ... +70 °C
–5 ... +70 °C
–30 ... +70 °C
–5 ... +70 °C
–30 ... +80 °C
min. 70 mm
min. 50 mm
appr. 6,9 ±0,2mm
min. 100 mm
min. 100 mm
appr. 6,9 ±0,2 mm
min. 75 mm
min. 75 mm
appr. 4,7 ±0,2 mm
min. 75 mm
TPE-electroniccable LIYCY (TP)
8.0000.6E00
For Highly temperature
or voltage
Sine wave encoders
PVC-electroniccable LiYCY (TP)
8.0000.6900
For SSI
and 4 ... 20 mA
output
twisted paired cond.
12cross + Shield
6 x 2 x 0,14 mm2
PVC-electroniccable LiYCY
8.0000.6700
For absolutencoders with
parallel interface
twisted paired conductors
cross + Shield
18 x 0,14 mm2
–40° ... +110 °C
–60° ... +135 °C
–-5° ... +70 °C
–30° ... +70 °C
–40° ... +110 °C
–60° ... +135 °C
min. 90 mm
min. 70 mm
appr. 8,5 ±0,4 mm
min. 110 mm
min. 75 mm
appr. 7,3 ±0,2mm
min. 100 mm
min. 100 mm
appr. 7,8 ±0,2mm
12cross + Shield
5 x 2 x 0,14 mm2+
2 x 0,5 mm2
appr. 6,5 ±0,2 mm
08.0000.6X00.XXXX
Length in meters
e.g (0025 => 25 m)
available lengths:
2, 3, 5, 8, 10, 15, 20, 25 and 30 m
other on request
3/2005
Connection Technology
Standard
Profibus-DP cable
Your benefit
• colour coded for Profibus-DP systems
• highly flexible stranded-wire construction
• oil and abrasion resistant outer jacket
• halogen-free
Cable profile
Characteristics:
Rating:
Materials:
Colour:
Conductorspecifications:
Screen/
drain:
Product features
• PUR exhibits excellent oil resistance
• can be used in drag chain installations
36 V, 80 °C
TPUS-outer jacket, PE-wire isolation
violet
red, green
2 x 0.34 mm2, stranded bare
copper, 7 x 0.25 mm, twisted pair,
300 V, PE, 80 °C, DC resistance - 50 Ω/km
current rating - 4 A, nominal impedance 150 Ω
±15 Ω at 3 ... 20 MHz, nominal capacitance
conductor to conductor 30 pF/m
tinned copper braid, aluminium foil
coverage 100%
0.5 mm2 stranded tinned copper
RD
GN
8,5 mm
Order data:
05.KABEL451.XXX
Cable elngth [m]
Example: 010 is 10 m
DeviceNet- Cable
Your benefit
Product features
• highly flexible stranded-wire construction
• oil and abrasion resistant outer jacket
• halogen-free
• PUR exhibits excellent oil resistance
• can be used in drag chain installations
Connection Technology
CANopen
Characteristics:
Certified
Conductorspecifications:
Outer jacket
Shield
Network standard:
AWM 300 V
Power supply: black, red;
2/17 AWG, 2 x 1,04 mm2, DCR 16,9Ω/km, Insulation PVC
Data transmission: blue, white;
2/20 AWG, DCR 34,1Ω/km, Insulation PE
PUR, colour: grey
outer diameter 8,4 mm
Aluminium foil, drain wire 20 AWG 0,52 mm2
screen braisting of copper wire
ODVA
Outer jacket
Braid shield
Overall foil shield
WH
Data
BU
RD Power supply
BK
Drain wire
Foil shield
Order data:
05.KABEL5723.XXX
Cable elngth [m]
Example: 010 is 10 m
3/2005
www.kuebler.com
235
Connection Technology
Standard
Pre-assembled cables
• Compatible with Kübler encoders
• Saves on installation time, thanks to
pre-wiring
• Reduces the possibility of wiring errors
• Eliminates risks of short-circuits
• Available lengths: 2,3,5,8,10,20,25 and 30m;
other lengths on request.
bles
types
nd ca
Stock nnectors a from stock
o
d
c
all
vere
e deli
can b
Pre-assembled cables for incremental encoders:
Suitable for encoders with push-pull output, push-pull with inverting and RS 422
type series 5800,5802,5820,5822,9000.
Assembled with 12 pin plug connector
(female)
Ord.-No. 8.0000.6101.XXXX
(XXXX = length in m)
Comprises plug connector type
8.0000.5012.0000 and cable type
8.0000.6100.XXXX (PUR cable 10 x 0,14 mm2
+ 2 x 0,5 mm2)
Suitable for encoders with push-pull output, type series 5800,5802,5820,5822,9000
and A020. Assembled with 12 pin plug connector (female) with coupling thread
Ord.-No. 8.0000.6103.XXXX
(XXXX = length in m)
Comprises plug connector type 8.0000.5016.0000
and cable type 8.0000.6100.XXXX
(PUR cable 10 x 0,14 mm2 + 2 x 0,5 mm2)
Suitable for encoders with push-pull output, push-pull with inverting and RS 422
type series 5800,5802,5820,5822,9000 and
A020. Assembled with 12 pin plug connector (female)
Ord.-No. 8.0000.6201.XXXX
(XXXX = length in m)
Comprises plug connector type 8.0000.5012.0000
and cable type 8.0000.6200.XXXX
type 8.0000.6200.XXXX PVC Cable 12 x 0,14 mm2
Suitable for encoders with push-pull output, type series 5800,5802,5820,5822,9000
and A020.
Assembled with 12 pin plug connector
(female) with coupling thread
Ord.-No. 8.0000.6203.XXXX
(XXXX = length in m)
Comprises plug connector type
8.0000.5016.0000 and cable type
8.0000.6200.XXXXPVC cable 12 x 0,14 mm2
Suitable for encoders with push-pull output, type series 5810, 9010.
Assembled with 5 pin plug connector
(female)
Ord.-No. 8.0000.6311.XXXX
(XXXX = length in m)
Comprises plug connector type
8.0000.5022.0000 and cable type
8.0000.6200.XXXX PVC cable 5 x 0,14 mm2
Suitable for encoders with RS 422 type or
Voltage Sine Wave output, type series
5800,5802,5803,5804,5820,5822,5823,
5824,9000, A020.
Assembled with 12 pin plug connector
(female)
Ord.-No. 8.0000.6901.XXXX
(XXXX = length in m)
Comprises plug connector type
8.0000.5012.0000
and cable type 8.0000.6900.XXXX
236
www.kuebler.com
PVC Cable 6 x 2 x 0,14 mm2
3/2005
Connection Technology
Standard
Pre-assembled cables
• Compatible with Kübler encoders
• Saves on installation time, thanks to prewiring
• Reduces the possibility of wiring errors
• Eliminates risks of short-circuits
• Available lengths: 2,3,5,8,10,20,25 and 30m;
other lengths on request.
bles
types
nd ca
Stock nectors a rom stock
n
f
all co delivered
e
can b
Cable plug combinations for incremental encoders:
Suitable for all incremental encoders with
push-pull output or RS 422 interface, type
series 58xx and 90xx
12 pin female plug to 12 pin male plug with
coupling thread
Ord.-No. 8.0000.6905.XXXX
(XXXX = length in m)
PVC cable 6 x 2 x 0,14 mm2
Suitable for encoders with push-pull output, type series 5803, 5823, 5804 and 5824
12 pin female plug to 12 pin male plug with
coupling thread
Ord.-No. 8.0000.6E04.XXXX
(XXXX = length in m)
TPE cable 5 x 2 x 0,14 mm2 + 2 x 0,5 mm2
Suitable for encoders with up to 14 Bit parallel output, type series 5850, 5852, 5870,
5872 Assembled with 17 pin plug connector (female)
Ord.-No. 8.0000.6741.XXXX
(XXXX = length in m)
Connector type 8.0000.5042.0000 and cable
type 8.0000.6700.XXXX PVC cable 18 x 0,14 mm2
Suitable for encoders with SSI- and analogue output, type series 5850, 5862, 5870,
5882, 9081 Assembled with 12 pin plug connector (female)
Ord.-No. 8.0000.6901.XXXX.0031
(XXXX = length in m)
Connector type 8.0000.5012.0000 and cable
Type 8.0000.6900.XXXX PVC Cable 6 x 2 x 0,14 mm2
Suitable for encoders with SSI- and analogue output, type series 5850, 5862, 5870,
5882, 9081 12 pin female plug to 12 pin male
plug with coupling thread
female plug
Ord.-No. 8.0000.6905.XXXX.0032
(XXXX = length in m)
3/2005
Connection Technology
Cable plug combinations for absolute encoder
PVC cable 6 x 2 x 0,14 mm2
www.kuebler.com
237
238
www.kuebler.com
3/2005
Accessories
Table fo content
types
s are
Stock ccessorie tock!
a
ms
o
r
Our
f
rable
delive
Page
Accessories
240
241
242
243
248
252
253
254
256
257
258
260
Accessories
Programming software Ezturn®
SSI-Display Type 570
Multifunction display Type 571
Fixing components for encoders
Flange adapters, square, round, angle
Fastening eccentrics
Tether arm long, small, short
EzFan clip
Couplings
Assembly bell
Bearing box
Measurement wheels
Accessories for draw wires
3/2005
www.kuebler.com
239
Accessories
Ezturn® software
General description of the Ezturn®
software:
Ezturn is a programming tool for all of
Kübler's multi-turn encoders of the latest
generation. These encoders are basically
all programmable. The encoders are preset ex works with the default values given
in the data sheet and the order key.
The purchase of a programming set allows
customers to program any encoder. The
customer can thus tailor the encoder's
default settings to specific applications or
use the software for diagnoses or as an
information tool, for instance to make settings for a machine.
All of these configurations can be saved.
The software is compatible upwards.
® software
Functionality of the Ezturn®
– Setting of the communication parameters
– RS232 interface encoder/PC
– Setting of a drive factor by means of the
modification of the resolution per revolution, the number of revolutions and
the total resolution
– Programming of the direction of rotation
and the code type
– Setting of a preset/electronic zero point
– Setting of diagnostics functions
–Setting of the outputs A1 … A4
• Limit switch values, max. 2
• Alarm- and status information
• Battery monitoring
–Limiting max. number of bits to interface
with PLCs
–Diagnostics and information for the setting-up operation
– Data transmission from the PC to the
encoder and inversely, also during operation
– Print-out of the current data and the set
parameters
– Convenient position output with the current set data
– Output of the software/hardware version
number
– Terminal operation for direct instructions
via the keyboard
– Diagnostics of the encoder connected
Scope of delivery:
Interface converter
Connection cable from the interface converter to the encoder
90 … 250 V AC power supply and CD-ROM
Order-code: 8.0010.9000.0004
240
www.kuebler.com
3/2005
Accessories
SSI-Display Type 570
Product features
• qualified for SSI-protocols up to 25 Bit
• Version with 2 optocoupler outputs to
work as liwith or preset values; also with
trailsignal programmable.
• Version with scaleable analogue output,
resolution 14 Bit, 0 ...10 V,
–10 ... +10 V, 0 ... 20 mA or 4 ... 20mA
• Gray- or binary-code
• 48 x 96mm DIN-housing, IP 65
Your benefit
• AC and DC supply voltage in one unit
• Master- or slave mode
• plug-in screw terminals
• SSI-clock frequency from 100 Hz up to
1 MHz
• Display and outputs may be adjusted using
scaling- and offset-features
• Large 15 mm high LED-display, 6 digit, with
adjustable brightness
Technical data:
Outputs:
Scaleable analogue
output:
Resolution:
Accuracy:
Optocoupler output:
Interface:
Operating temperature:
Storage temperature:
Protection class:
EMC:
Interference emmisions:
Interference resistance:
Weight:
Supply
voltage:
Display:
Current consumption [DC]:
17 ... 30 V DC
115/230 V AC ± 12,5 %
15 mm high LED-display, 6 digits
17 V: 190 mA; 24 V: 150 mA;
30 V: 120 mA
Power consumption [AC]: 7,5 VA
Sensor power
24 V DC ± 15%, 120 mA
supply:
Inputs:
SSI-input frequency
100 Hz ... 1 MHz
range:
Input reset:
PNP or NPN, programmable
5,1 mA 24 V DC/ Ri = 4,7 kOhm
Input level:
Low: 0 ... 2 V
High: 9 ... 35 V
Reset time:
min. 5 ms
0 ... 10 V, –10 ... + 10 V
or 0 ... 20 mA, 4 ... 20mA 0.570.011.E90
14 Bit + Sign
0,1 %
5 ... 35 V DC/150 mA 0.570.012.E00
RS232 or RS485 (ISO 1745) 0.570.012.E05
0 ... +45 °C
–25 ... +70 °C
IP 65 (front)
according to EC EMC directive 89/36/EWG
EN 50081-2/EN 55011 class B
EN 6100-6-2
approx. 200 g
Dimensions:
Panel cut out: 92 x 45mm
110,0
Display with serial interface 0.570.012.E05
4
5 6
7
8 9 10
RESET (C)
+24VDC OUT
GND
1 2 3
INPUT B
1 2 3
0 VAC
230VAC
GND
48,0
11 22 33 4 4
115 VAC
D-
C+
C+
CCD+
D+
D-
96,0
4
Wireing diagramm:
Display with analogue output 0.570.012.E90
4
9 10
C+
CD+
D1 2 3 4 5 6 7 8
230V
115V
0V
1
2
3
4
9 10
Accessories
3
44,0
8,0
2
10,0
230V
115V
0V
1
AC input
1 2 3 4
GND
DC in
A
B
Res
GND
24Vout
COM+
OUT1
OUT2
C+
CD+
D-
AC input
GND
DC in
A
B
Res
GND
24Vout
GND
+/-10Vout
20mA out
44,0
8,0
TXD / B (-)
91,0
1 2 3 4
10,0
PE
Display with 2 optocoupler outputs 0.570.011.E00
91,0
1 2 3 4 5 6 7 8
RXD / A (+)
GND
129,0
140,5
GND
21,0
INPUT A
9,0
17-30VCD IN
ubler
Do not connect A, B; C+, C– = clock signal SSI; D+, D– = data signal SSI
Delivery specifications:
•SSI-Display
•Seal
•Mounting kit
3/2005
•plug-in screw terminals
•Manual german/englisch
Order code:
Display with 2 outputs:
Display with analogue outputs:
Display with serial interface:
0.570.011.E00
0.570.012.E90
0.570.012.E05
www.kuebler.com
241
Accessories
Display Type 571
Product features
• Fast count input, works with our LIMES
measuring system (100KHz)
• Version with 2 optocoupler outputs for
alarms
• Version with serial interface RS232/485 for
importing and exporting data
• 48 x 96mm DIN housing, IP65
Your benefit
• AC and DC supply voltage in one unit
• Measuring function can be programmed
for RPM, speed (from elapsed time),
machine cycle time, throughput and baking time (time interval), as well as numerous count and stop-watch functions
• Scaleable display, programmed via 2 keys
• Large 15 mm high LED-display, 6 digit, with
adjustable brightness
Technical data:
Outputs:
Analog-Output:
(0.571.012.E90)
Resolution:
Accuracy:
Optocoupler-Output:
(0.571.011.E00)
Interface
(0.571.012.E05)
Operating temperature:
Storage temperature:
Protection
EMV:
Interference emmisions:
Interference resistance:
Weight:
Supply
voltage :
Display:
Current consumption [DC]:
16 ... 35 V DC (Normal voltage: 24 V DC)
115/230 V AC ± 12,5 %
15 mm high LED-display, 6 digits
18 V: 120 mA; 24 V: 95 mA;
30 V: 80 mA
Power consumption [AC]: 7,5 VA
Sensor power
24 V DC ± 15%, 120 mA
supply :
(at AC and DC supply)
Inputs:
3 Inputs (PNP, NPN and Namur)
A, B = Impulse, C = Reset
Max. input frequency:
A, B = 25 kHz (100 kHz at count); C = 1 kHz
Accuracy:
±1 ppm ± 1 digit
Input level HTL:
Low: 0 ... 3,5 V
High: 9 ... 35 V
0 ... +10 V, +10 ... –10 V
and 0 ... 20 mA, 4 ... 20mA
14 Bit + Sign
0,1 %
5 ... 35 V DC/150 mA
RS232 and RS485 acc. to ISO 1745
Drivecom Protocol
0 ... +45 °C
–25 ... +70 °C
IP 65 (front)
according to EC EMC directive 89/36/EWG
EN 50081-2/EN 55011 Class B
EN 6100-6-2
appr. 200 g
Dimensions:
Panel cut out: 91 x 44mm
110,0
Display with seriell Interface (0.571.012.E05)
1 2 3
4
5 6
7
8 9 10
17-30VCD IN
INPUT B
RESET (C)
+24VDC OUT
GND
1 2 3
0 VAC
230VAC
GND
48,0
1 2 3 4
115 VAC
C+
CD+
D-
96,0
4
Terminal assignment:
Display with analog output (0.571.012.E90)
Display with 2 Optocoupler outputs (0.571.011.E00)
Includes:
• Display 571
• Seal
• Mounting kit
Order data:
Display with 2 outputs
Display with analog outputs
Display with ser. Interface
242
• plug-in screw terminals
• Manual german/english
www.kuebler.com
TXD / B (-)
PE
RXD / A (+)
129,0
140,5
GND
21,0
GND
9,0
INPUT A
ubler
Order code: 0.571.011.E00
Order code: 0.571.012.E90
Order code: 0.571.012.E05
3/2005
Accessories
Flanges
• Suitable for shaft encoders
with clamping flange
• Mounting screws included
• Material Al
Square bracket:
Suitable for shaft encoders type series
58XX with clamping flange
Ord.-No.
8.0010.2100.0000 (Kit)
Includes flange and screws for encoder
mounting
Square bracket:
Suitable for shaft encoders type series
58XX with clamping flange
Ord.-No.
8.0010.2120.0000 (Kit)
Accessories
Includes flange and screws for encoder
mounting.
3/2005
www.kuebler.com
243
Accessories
Flanges
Square bracket:
Suitable for shaft encoders type series
58XX with clamping flange
Material: Al
Ord.-No.
8.0010.2600.0000 (Kit)
Includes flange and screws for encoder
mounting.
A–F
countersink DIN74-Am3
Square bracket:
Suitable for encoders type series
58XX.1XXX.XXXX
with clamping flange
Ord.-No.
8.0010.2800.0000 (Kit)
Includes flange and screws for encoder
mounting.
244
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3/2005
Accessories
Round flange
• Suitable for Kübler encoders with
clamping flange
• Includes flange and screws for encoder
mounting.
• Material Al
Round flange:
Suitable for shaft encoders type series
58XX with clamping flange
Ord.-No.
8.0010.2200.0000 (Kit)
Includes flange and screws for encoder
mounting.
Round flange
Suitable for shaft encoders type series
58XX with clamping flange
Ord.-No.
8.0010.2500.0000 (Kit)
Accessories
Includes flange and screws for encoder
mounting.
3/2005
www.kuebler.com
245
Accessories
Flanges
Round flange (Euro flange REO 444):
Suitable for shaft encoders
type series
58XX
703X
9000
Material: AL
Ord.-No.
see table (Kit)
Includes flange and screws for encoder
mounting.
1 Countersunk bore DIN 74-Hm6
B see table
encoder
type
58XX:
703XX
9000
Ord.-No.
8.0010.2160.0000
8.0010.2170.0000
8.0010.2130.0000
D1
48
51
60
D2
36
12
40
D3
58
42
90
X
11
11,5
11,5
Y
1
7,5
6,5
B
DIN 74-BM3
DIN 74-BM4
DIN 74-BM6
Adapting-flange
for type series 58XX encoder
To mount encoder with clamping flange
with the fastening eccentrics.
Includes flange and screws for encoder
mounting.
Ord.-No. 8.0010.2180.0000 (Kit)
246
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3/2005
Accessories
Mounting attachment
Angular bracket:
Suitable for shaft encoders type series
58XX with clamping flange
Ord.-No.
8.0010.2300.0000 (KIT)
Includes flange and screws for encoder
mounting.
Angular flange:
Suitable for shaft encoder
8.90XX.1XXX.XXXX
Material: Aluminium
Ord.-No.
8.0010.2400.0000 (Kit)
Accessories
Includes flange and screws for encoder
mounting.
3/2005
www.kuebler.com
247
Accessories
Mounting attachment
• Fastening eccentrics for rotary encoders
with synchronous flange
• included screws
• Material: ACu Zn 39 Pb 3
• Surface finish: galvanized Ni
Fastening eccentrics for shaft encoders with synchronous flange
Note:
Use at least three fastening eccentrics to
mount the encoder.
Example
Dimensions table
d1
6,8
8,9
14
d2
5
6,5
9
d3
2,8
3,2
5,3
A
3,5
5,6
10
B
2,25
2,9
4,9
C
0,9
1,2
2,5
for encoder type
8.3600.1XXX.XXXX
8.58XX.2XXX.XXXX
8.9000.1XXX.XXXX
Clamping ring, stainless steel
Ord.-No.
8.0010.4200.0000
8.0010.4100.0000
8.0010.4300.0000
A
1
Stainless steel balanced
clamping ring for high rotation speeds.
A
6
1
D1
Screw DIN 912 A2 M2.5, maximum
tightening torque 0.45 Nm.
Bestellangaben
Order-No:
8.0000.4T00.0000
8.0000.4U00.0000
8.0000.4V00.0000
8.0000.4W00.0000
248
www.kuebler.com
for encoder with
hollow shaft diameter
6,0 mm
8,0 mm
10,0 mm
12,0 mm
3/2005
Accessories
Mounting attachment
• Stator coupling for hollow shaft encoders
type series 582X or 587X
• Mounting kit for hollow shaft encoder
Stator coupling for hollow shaft encoders:
For hollow shaft encoders type series
582X, 587X or 588X
Delivered as a kit with 2 fixing screws
Ord.-No. 8.0010.1602.0000
1
2
63
7
9
25°
6,5
Double-winged stator coupling
- for increased torsional strength
- for increased dynamic loads
3,2
Accessories
Kit for hollow shaft encoders type 58XX
comprising:
- 1 x stator coupling, double-winged
- 2 x 2 screws
Complete kit:
Order Nr. 8.0010.4D00.0000
1
2
3/2005
Fixing screw for 5882
Fixing screw for 582X, 587X
www.kuebler.com
249
Accessories
Mounting attachment
Mounting kit for large hollow shaft encoder
Various mounting variations can
be supplied
1 x cylindric pin long with thread
Order-No. 8.0010.4700.0003
Suitable for encoders type A020 and 908X
14
Complete kit
Order-No. 8.0010.4A00.0000
m6
6
6
1 x cylindric pin long with thread
Order-No. 8.0010.4700.0003
1 x spring long
Order-No. T.030.795
10
R7
M6
Kit includes:
9
40
1 x spring long
Order-No. T.030.795
1 x spring short
Order-No. T.030.794
1 x spring short
Order-No. T.030.794
3x screw M2,5
Order-No. N 630 049
screw M4 x 10
Order-No. N 630 390
bracket
Order No. T035.010
washer
Order-No. N.600.014
bracket
Order No. T035.010
250
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3/2005
Accessories
Mounting attachment
Mounting kit for hollow shaft encoder ø 58 mm:
Various mounting variations can
be supplied
Delivery includes:
1 x cylindric pin with thread
Ord.-No. 8.0010.4700.0000
1 x mounting bracket
Art.-no. T.035.009
incl. screw M3x5
Ord.-No. N.630.305
1 x long torque support slot
Ord.-No. T.051.672
Accessories
Complete set:
Ord.-No. 8.0010.4600.0000
3/2005
www.kuebler.com
251
Accessories
Tether arm large
• for encoder type A020 and 908X
• Prevents radial play of the encoder
• The necessary axial play remains intact
• Material:
– Mounting bracket: stainless steel
– Screws: steel, galvanized
Delivery includes:
– flexed spring device
– 3 screws
79,8 ±0,05
70 ±0,05
25,4
0,5
15,5
+0,2
11,43
60
45
°
4,3
,5
R3
R3,
5
+0,1
52
103
114
Order No. 8.0010.4E00.0000
Tether arm lshort
Flexible mounting braket for hollow shaft
encoders type series 582X or 587X:
Delivery includes:
1 x flexible mounting sheet
3 x washer
3 x screw M3x6
35
7
18,5
4
33
0,7
12
0°
58
45,5
12
1 Washer N 600.160 (3x)
3,15
42
48
2 Screw M3x6 (3x)
Order.-No. 8.0010.4800.0000
252
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3/2005
Accessories
Tether arm small
for encoder type
5820, 5822, 5823, 5824,5825, 5826,
5870, 5872, 5876, 5882
Includes:
– flexed spring device
– 3 mounting screws
50
42
35
7,8
27,5
9,5
0,5
14,3
6,3
7,8
18
15,55
R2
R2
3,3
41,1
56
69,25
85
92,5
Order code: 8.0010.4R00.0000
EzFan Clip
• for mounting with tether arms, stator
couplings and brackets
• there must be a hole of 4 mm.
Delivery includes:
– EzFan clip
– 1 screws, 1 washer
– allen key
A
A
Accessories
1,6
10,5
7,8
4
7,9
14
Order code: (Set): 8.0000.40B0.0000
3/2005
www.kuebler.com
253
Accessories
Couplings
Descriptions and applications
Manufacturing and installation tolerances
as well as the effects of temperature cause
alignment errors between shafts in drive
engineering which can sometimes lead to
extreme overload on the bearings.
This may result in increased wear of the
bearings and may lead to premature failure
of the encoder. By using couplings these
alignment errors can be compensated,
Areas of application:
Metal bellows-type couplings (.1101 and
1201) are recommended as an inexpensive
type of coupling. They are also suitable for
compensating larger angle displacements.
• Bellow type couplings are recommended
as an inexpensive type of coupling
• they are also suitable to compensate
larger angular displacements
• Spring washer type for couplings for high
speed applications
• Easy to mount, two parts
thereby reducing the load on the bearings
to a minimum.
A distinction should be made between three
different kinds of alignment error: radial,
angular and axial displacement.
Whilst with torsion-free but bendable shaft
couplings, axial shaft displacements
produce only static forces in the coupling,
radial and angular displacements produce
alternating stresses, restoring forces and
moments which may have an impact on
adjoining components (shaft bearings).
Depending on the type of coupling,
particular attention should be paid to
radial shaft displacement which should be
kept to a minimum.
Spring washer-type couplings (.1300 and
.1401) are used mainly in those cases where
high speeds and smaller angle displacements are involved. For applications where
electrical insulation between rotary
encoder and drive is required, the electrically insulating spring whasher-type coupling should be used.
Installation instructions:
1. Check shaft for displacement; See technical data for details
2. Align and adjust coupling on shafts.
3. Tighten locking screws carefully. Avoid
overtightening.
4. During installation protect the coupling
from damage and from overbending.
Technical data
Type
max. speed
min-1
max. torque
Ncm
max. radial displacement
mm
max. angele displacement
Grad
max. axial displacement
mm
Torsion spring parameter Ncm/Grad
Moment of inertia
gcm2
Weight appr.
g
Material: Flange
Bellow or spring washer/casing
Diameter d/d1 from ... to
mm
max. tightening torque
of locking screws
Ncm
Standard bore
mm
diameter
254
www.kuebler.com
1101.XXXX
12000
150
± 0,2
± 1,5
± 0,7
700
5,5
14
Al
stainless steel
3...12
1201.XXXX
12000
50
± 0,2
± 1,5
± 0,5
210
1,2
6
Al
stainless steel
3...9
1300.XXXX
12000
20
± 0,4
±2
± 0,4
265
25
23
Al cu Mg Pb
Cu Sn 6 Vern.
3...8
1401.XXXX
12000
80
± 0,4
±3
0,4
55
19
14,5
Zinkdruckguß
PA 6,6 20% gf
4...10
150
12/12
12/10
10/10
6/6
70
8/6
6/6
6/4
4/4
80
6/6
6/4
80
10/10
12/10
10/10
10/6
6/6
3/8”/10
3/8”/6
1/4”/10
1/4”/6
1501.XXXX
12000
200
± 0,2
± 1,5
± 0,6
1300
18
24
Al
stainless steel
3...16
180
15/12
14/12
14/10
3/2005
Accessories
Couplings
Bellows-type coupling
Ord.-No. 8.0000.1501.XXXX
Spring washer coupling
Ord.-No. 8.0000.1300.XXXX
cylindrically screw
M2,5 x 9 DIN 912 (2x)
Bellows-type coupling
Ord.-No. 8.0000.1101.XXXX
22
ø 30
ø d1H8
cylindrically screw
M3 x 10 DIN 912
ø d2H8
Spring washer coupling
Ord.-No. 8.0000.1401.XXXX
Bellows-type coupling
Ord.-No. 8.0000.1201.XXXX
Type of coupling
1
Bellows-type ø 19 mm
2
Bellows-type ø 15 mm
3
Spring washer type
4
Spring washer type*
5
Bellows-type ø 25 mm
* electronically insulated
3/2005
08.0000.1X0X.XXXX
Bore diameter d2 see table at page 239
Bore diameter d1
e.g.: d1 = 10 mm and d = 12 mm
=> XXXX.XXXX.1012)
for the bore diameter
d1 = 3/8” Code = A1
d1 = 1/4” Code = A2
Example: Coupling type 1401:
d1 = 3/8” and d = 10 mm:
Order-Code = 1401.A110
www.kuebler.com
Accessories
Order code:
255
Accessories
Assembly bell
Kit includes:
- Assembly bell
- Spring washer type coupling
Ord.-No. 8.0000.1401.XXXX
- 4 x hexagon socket head cap screws
DIN 912 M 4 x 12
- 3 x hexagon socket head cap screws
DIN 912 M 4 x 10
- 7 x washer DIN 433 Ø4
- 3 x fastening eccentrics
8.0000.4B00.0000
- 3 x hexagon head screws DIN 84 M 4 x 35
- 3 x hexagon nuts DIN 934 - M4
• Easy and quick encoder mounting
• electrically and thermally insulation:
because of fibre.glass plastic
• complete delivery (set)
Example
Mounting example:
standard mounting
screw M4 x10 DIN 912 (4x)
motor/drive
Screw M4x10 DIN 912 (3x)
Washer ø 4, 3 x ø 8 x 0,5 DIN 433 7x
Assembly bell
Dimensions
encoder with synchronous flange
Spring disc coupling
8.0000.1401.XXXX
alternativ eccentric fixing
fastening eccentric: 8.0000.4100.0000 (3x)
ScrewM4x35 DIN 84 (3x)
Nut M4 DIN 934 (3x)
Order-Code:
8.0000.4500.XXXX
Bore diameter of coupling
d1 in mm
Bore diamter of coupling
d2 in mm
256
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3/2005
Accessories
Bearing box
Description
In applications where the encoder is driven
by use of gears, chains, belts etc. and the
permitted axial and radial shaft loads are
exceeded, we recommend the use of the
special designed bearing box which has
stronger bearings.
Technical data
Suitable for encoders type series 580X,
585X and 5810 with clamping flange
and shaft Ø10 x 20 mm.
Shaft load
axial: 150 N
radial:250 N
Lifetime of bearings: 50.000 h
Protection:
IP 65
max. speed:
4000 min-1
It can be combined with all encoders of the
type series 58XX with clamping flange and
shaft ø10 x 20 mm..
Kit includes:
- Bearing box with lock cover and sealing
- Coupling for shaft Ø 10
- Flange adapter 8.0010.2100.0000
- 3 x countersunk head screws
DIN 63 M 3 x 8
- 4 x slotted cheese head screws
DIN 84 M 4 x 8
Dimensions
Accessories
Ord.-No.
8.0010.8200.0004
3/2005
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257
Accessories
Measuring wheels
• Measuring wheels are utilized in combination with encoders to measure material
in the wood-, paper, metal, textile and
plastic industry.
• Different diameters to perfectly match
with desired accurracy and pulses per
revolution of your encoder.
• When selecting a measuring wheel, the
first consideration is the type of material
to be measured as this serves as the
basis for determining the surface finish or
coating of the measuring wheel.
Surface of the measured material:
Surface of the measured material:
Plastic e.g. PVC, PE, ...)
Paper
Cardboard
Wood
Textile
Metals nacked
Varnished surfaces
Wire
Measuring wheels on stock:
Recommended profile no.
4, 5
4, 5
1, 4, 5
1, 4, 5
6, 9, 1
6
6
5
8.0000.3211.0004
8.0000.3211.0006
8.0000.3211.0010
8.0000.3241.0006
8.0000.3211.0010
8.0000.3291.0004
8.0000.3291.0006
8.0000.3291.0010
8.0000.3512.0010
8.0000.3542.0007
Measuring wheels for metric system:
Measuring
wheel
Profile Coating
0,2 m
1
4
9
1
4
5
6
9
0,5 m
Coating
hardness
diamond knurl
plastic (Hytrel), smooth
plastic (Hytrel), corrugated
diamond knurl
plastic (Hytrel), smooth
plastic (Vulkolan), smooth
tufted rubber
plastic (Hytrel), corrugated
85 ... 90
85 ... 90
85 ... 90
85 ... 90
85 ... 90
Standard
bore
[mm]1)
6
6
6
10
10
10
10
10
Measuring
width
[mm]
12
12
12
25
25
25
25
25
Material of
wheel body
Standard
bore
[mm]1)
6
Measuring
width
[mm]
13
Material of
wheel body
aluminium
plastic
plastic
aluminium
plastic
aluminium
aluminium
plastic
8.0000.3542.0010
8.0000.3542.0012
8.0000.3552.0010
8.0000.3552.0012
8.0000.3562.0007
8.0000.3562.0010
8.0000.3592.0006
8.0000.3592.0010
8.0000.3592.0012
8.0000.3751.0010
Weight
(appr.)
[g]
40
35
35
350
260
320
320
260
Wheel
No.
Weight
(appr.)
[g]
110
Wheel
No.
211
241
291
512
542
552
562
592
Measuring wheels for imperial system of measures:
Measuring
wheel
Profile Coating
1 foot
1
diamond knurl
Coating
hardness
aluminium
711
1) other bore diameters on request
Please note:
If a measuring wheel is mounted directly on
the shaft of a rotary encoder, the pressure
force between the measuring wheel and
measured material should not exceed the
radial shaft load listed in the data sheet of
the encoder. In addition, the measuring
wheels can only be used for in-house pur-
Order code:
08.0000.3XXX.00XX
Measuring wheel no.
258
www.kuebler.com
poses which are not subject to the stipulations of the German calibration code.
bore diameter
3/2005
Accessories
Measuring wheels
Dimension:
Type 3241 and 3291
12
ø 4H8
63,66 0,1
Gewindestift
M4 x 6 DIN916
Dimension:
Type 3542 and 3592
24,8 0,3
Gewindestift
M5 x 8 DIN914
Accessories
18 8
tie
f
100
ø 7H8
159,15 0,2
3/2005
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259
Accessories
Draw wire accessories
• Guide pulley for wire-draw encoder
s
types
ssorie
Stock wire acce
w
Dra
Part no.
8.0000.7000.0031
Extension cables steel wire 2 m:
Part no
8.0000.7000.0033
Extension cables steel wire 5 m:
Part no
8.0000.7000.0034
Extension cables steel wire 10 m:
Part no. 8.0000.7000.0035
Extension cables Paraleine 2 m:
Part no. 8.0000.7000.0032
Dimensions:
Guide pulley
Extension cables
260
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3/2005
Note
Note
What has to be considered
when using Kübler products ?
Correct function of the Kübler products is
guaranteed only when the contents of all
notes are observed and electrical and
mechanical liwiths are not exceeded. The
user has to ensure this by all means. Also
the ambient conditions at the place where
the encoder is used have to be considered.
When using Kübler products in a protected
area, also the specific instructions of e.g.
professional associations or technical control associations are to be observed.
3/2005
Also the VDE-regulations or respectively
the national regulations about the handling
with electrical units are to be observed. All
specifications etc. correspond to the state
of printing ot this catalogue.
Mit the mentioned specifications in this catalogue we specify the products, but do not
ensure the characteristics for the application.
Subject to changes without notice.
www.kuebler.com
261
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