5600E manual
+GF+ SIGNET 5600 Batch Controller Instructions
ENGLISH
3-5600.090-1
B-1/98
CAUTION!
• Refer to this instruction manual for more details.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.
Contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Dial Selection
Power Connection
Compatible Sensor Wiring
Batch Contact Wiring
Remote Control Wiring
End of Batch/Counter Pulse Output Wiring
Option Contact Wiring Options
Current Output Wiring Options
5600 Operation Modes
Menu Functions
Parts and Accessories
Specifications
Quick Reference Menu Parameters
Maintenance
Troubleshooting
2. Power Connection
1. Dial Selection
The analog display shows percentage of batch complete 0 - 100%, or
percentage of remaining batch 100 - 0% on the reversible dial face
plate. Meter deflection is fixed from left to right. The instrument is
shipped with the percentage of batch complete 0 - 100% scale shown.
Reverse the face plate for either scale, as desired.
0-
100
ALA
RM
%
Ba
100 tch
ALA
RM
2
D
ALA
RM
1
0
%
Bat
ch
100
ALA
RM
4. Batch Contact Wiring
+GF+ SIGNET Sensors:
Red
Black
Shld.
See section 9 for simple and advanced mode configuration options.
515
525
2517
Option
Red
Black
2000
2507
2536
2540
Vortex*
Iso. Gnd
Sen. Pwr.
Shld.
Freq. IN
12 - 24 VDC
OR
12 - 24 VAC
Technical Notes:
• Maximum 4-20 mA loop impedance (sec. 8A) is affected by the
supply voltage.
• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
3. Compatible Sensor Wiring
Freq. IN
+
R
Open Collector
Sensor
-
+
2
ENTE
Std. Sensor
External power
supply
= Double Insulated
= DC or AC power
C
B
5600
Terminals
12-24 V
10 W
1
0
A
CAUTION!
Never connect 115 VAC or 230 VAC to rear power
terminals. High voltage AC will damage instrument and
void warranty.
NO
C
5600
Terminals
Batch
NC NO
C
NC
AC or DC
power
flow
5600
Terminals
Technical Notes:
• To reduce the possibility of noise interference, route sensor cable
away from AC power lines.
• *Vortex sensor or system frequency output
valve
Technical Notes:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC
• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
6. End of Batch/Counter Pulse Output Wiring
A. External counter connection
Resume
• End of batch pulse from a second
5600 (sec. 6)
+
-
10 kΩ
5 - 30
VDC
+
Remote
• End of batch current pulse from a
second 5600 (sec. 8C).
External
Counter
+
Gnd
Rsm
Start
5600
Terminals
RTN
• End of batch contact closure from a
second 5600 (sec. 7C).
Stop
IN
Gnd
CNT/EOB
output
5600
Terminals
RTN
Stop
• Mechanical switch closures (shown)
B. Daisy chaining two 5600
batch controllers together
Rsm
Start
See section 9 for simple and advanced mode configuration options.
Stop
Rear START, STOP, and RESUME
(Rsm) terminals can provide remote
batch control from a distance using
one of four methods:
Start
Momentary Switch Contacts
(customer supplied)
Gnd
5. Remote Control Wiring
CNT/EOB
output
Remote
First 5600
Second 5600
Technical Notes:
• Use 4-conductor shielded cable for remote control lines up to 30 m
(100 ft) max.
Technical Notes:
• Use 2-conductor shielded twisted-pair cable for output lines up to
30 m (100 ft.) max.
7. Option Contact Wiring Options
8. Current Output Wiring Options
A. Two Stage Shutdown (advanced mode only, sec. 9.2)
A. Batch Completion (simple or advanced mode, sec. 9)
Batch
Option
NO
C
NC NO
C
Fuse**
1/8A
5600
Terminals
-
NC
+
AC or DC
power
-
Current
output
4 - 20 mA
+
*
5600
Terminals
Bypass line
to tank
Main line
flow
Valve
Technical Notes:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC
• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
B. Missing Signal Alarm (simple or advanced mode, sec. 9) OR
Overrun Alarm (advanced mode only, sec. 9.2)
Technical Notes:
**1/8A fuse recommended (customer supplied)
* 4-20 mA output is internally powered (non-isolated), maximum loop
impedance 350 Ω with a 12 V instrument supply voltage, 950 Ω
with a 24 V instrument supply voltage.
To
1.
2.
3.
isolate output and prevent ground loop problems:
Use monitor device with isolated inputs, or
Use separate DC supply for 5600 and monitor device, or
Power 5600 with 12 - 24 VAC step down transformer
B. Valve Control (advanced mode only, sec. 9.2)
#5 ( + )
5600
Terminals
4 - 20 mA
Option
NO
Alarm
device
C
#6 ( - )
Batch
NC NO
C
NC
AC or DC
power
Technical Notes:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC
• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
+
-
Current
output
5600
Terminals
George Fischer electronic
actuator with PE 22P
positioner required
Technical Notes:
• Output compatible with the following George Fischer electronic
actuators/PE 22P positioner models: EA 20, EA 30, EA 41, and
EA 50
Section 7 Continued...
Section 8 Continued...
C. End of Batch Pulse (advanced mode only, sec. 9.2)
Daisy chaining two 5600 batch controllers together for a second
batching stage.
C. End of Batch Pulse (advanced mode only, sec. 9.2)
Daisy chaining two 5600 batch controllers together for a second
batching stage.
Batch
NC
First 5600
RTN
Rsm
Stop
Second
5600
Start
+
-
Current
output
5600
Terminals
RTN
C
Rsm
NC NO
Stop
C
Start
Option
NO
5600
Terminals
Remote
Remote
Technical Notes:
• Use 2-conductor shielded twisted-pair cable for contact lines up to
30 m (100 ft.) max.
First 5600
Second 5600
Technical Notes:
• Wiring MUST be connected exactly as shown.
• Use 2-conductor shielded twisted-pair cable for output lines up to
30 m (100 ft) max.
9. 5600 Operation Modes
This section gives a detailed description of the 5600's simple and advanced operation modes (sec. 14) and how they affect the batch contact,
End of batch/totalizer output, option contact, and current output.
9.1 Simple Operation Mode
• Batch Contact (sec. 4): In simple mode, the batch contact is dedicated for on/off control. It is energized at the start of a batch and
de-energized at the end of a batch. It also de-energizes when STOP is selected from the front keypad or initiated by a remote contact closure to
the rear STOP terminals (sec. 5). A RESUME command can also be initiated by either method to complete the batch. The front panel batch
indicator turns on when the batch contact is energized.
• Counter/End of Batch Pulse Output (sec. 6): In simple mode, the output is configured as a counter pulse output. The output emits a
130 millisecond pulse for each engineering (total) unit measured. The output is a open collector type which requires an external pull up resistor
and power supply for external counter use (sec. 6).
• Option Contact - Missing Signal Alarm (sec. 7B): This function provides alarm capability if flow is not detected
in 30 seconds after a batch cycle starts. If the flow sensor signal is missing, the option contact energizes and the
front panel contact indicator turns on, signaling the missing sensor signal. The batch contact also
de-energizes, closing the flow control valve and stopping the batch. The alarm condition will remain until the front
panel ENTER key is pressed or a remote contact closure is made to the rear STOP terminal (sec. 5).
• Current Output - Batch Completion (sec. 8A): This function is offered in the simple or advanced operation
mode. The output is a linear increase from 4 mA at batch start to 20 mA at batch end.
Batch started...
Sensor input
option contact
batch contact
Batch running...
0%
100%
20 mA
4 mA
9.2 Advanced Operation Mode
• Batch Contact (sec. 4) The batch contact is dedicated for on/off control and is either manually or automatically
compensated for batch overrun. Manual overrun compensation allows the operator to compensate for valve closure time in a
batching system. The operator is prompted to enter a batch volume that de-energizes the batch contact early, compensating
for valve closing time and eliminating batch overrun. Automatic overrun compensation counts sensor pulses during the batch cycle, and any excess
pulses after the batch stops. The instrument calculates the estimated batch overrun based on the additional sensor pulses, then automatically
reduces the next batch size for the next batch. During the next batch cycle, the batch contact de-energizes early, thus closing the flow control valve
early and eliminating batch overrun.
Overrun Comp:
automatic manual
• Counter/End of Batch Pulse Output (sec. 6): In advanced mode, the output can be configured as either a counter pulse output (sec. 9.1) or as
an end of batch pulse output. When configured as an end of batch pulse, the output emits a 500 millisecond pulse at the completion of every
batch. The output is a open collector type which requires an external pull up resistor and power supply for external counter use (sec. 6).
• Option Contact - Two Stage Shutdown (sec. 7A): This function is designed to prevent
over filling or to minimize water hammer. Both the batch and the option contact are
energized when the batch starts. The option contact then de-energizes at a programmed
batch percentage, forcing flow through a smaller bypass line to reduce the fill rate. After the entire batch is
measured, the batch contact de-energizes, completing the sequence. Front keypad and remote START, STOP,
and RESUME inputs (sec. 5) also control the option contact. The front panel contact indicator turns on when the
option contact is energized.
Option Contact:
Two Stage
Batch running...
0%
90%
100%
Option contact
batch contact
• Option Contact - Overrun Alarm (sec. 7B): This function provides overrun alarm
capability for detecting a leaky or stuck valve. If the programmed batch overrun volume is
measured after the batch ends, the option contact is energized and the front panel contact
indicator turns on, alarming the operator that the flow shut off valve is leaking or stuck open. To cancel alarm,
press the ENTER key (or remote STOP switch) once. The overrun alarm will retrigger if the condition persists.
Overrun
Batch running...
100%
0%
Option contact
• Option Contact - End of Batch Pulse (sec. 7C): This function is designed to trigger an
external batch counter or second 5600 Batch Controller at the end of a batch. The option
contact is energized for 500 milliseconds at the end of every batch cycle. An external
power supply switched through the option contact's common (COM) and normally open (NO) terminal provides
a pulse for triggering these devices.
Batch running...
100%
500ms
0%
Option contact
Option Contact:
Overrun Alarm
Option Contact:
End of Batch
batch contact
batch contact
Option Contact:
Missing Signal
• Option Contact - Missing Signal Alarm (sec. 7B): The missing signal alarm represents a missing sensor signal after batch
start-up. An adjustable time delay entry (in seconds) is offered which specifies how long the instrument will wait after batch
start-up before initiating the missing signal alarm. See simple operation mode (sec. 9.1) for alarm operation details.
Option Contact:
Off
• Option Contact On/Off (sec. 10.4H): This function enables or disables the option contact and front panel option LED.
When the option contact is configured "Off", the option contact and front panel LED are disabled.
• Missing Signal Alarm On/Off (sec. 10.4H):
Missing signal alarm is always enabled (factory default sec. 9.1) even if the option contact is selected to be a different
function. This function is designed to completely disable the missing signal alarm, if desired. NOTE: If disabled, the batch
contact is NOT affected and will NOT signal the operator or stop the running batch if there is a problem.
Missing Signal
Alarm:
On
Current Output:
Batch Completion
• Current Output - Batch Completion (sec. 8A): In advanced mode, the current output functions identical to the simple
operation mode. See the simple operation mode explanation above.
• Current Output - Valve Control (sec. 8B): This function is designed for use with a George
Fischer electric actuator with PE 22P positioner for preventing overflow or minimizing water
hammer. When a batch starts, the current output is held at 20 mA, forcing the PE 22P
positioner to the full open valve position. Near batch end, the output gradually ramps downward to slow the
flowrate, then drops to 4 mA closing the valve and ending the batch. Front keypad and remote START, STOP,
and RESUME inputs also control the output (sec. 5). A STOP command any time during a batch sequence will
force the output to 4 mA and close the PE 22P positioner. (Note: for optimum performance, the batch process
should last at least 1 minute!)
Current Output:
Valve Control
• Current Output - End of Batch (sec. 8C): This function is designed to trigger a second
5600 batch controller's remote START input for a second batching stage. When the batch
starts, the current output remains at 0 mA until the end of the batch, then jumps to 20 mA for
500 milliseconds. The 500 millisecond current pulse triggers the second 5600's remote START terminal to start
the second batch stage.
Current Output:
End of Batch
Batch running...
0%
valve
100%
20 mA
valve
4 mA
Batch running...
0%
0 mA
100%
20 mA
500ms
10. Menu Functions
*Note: BATCH/VIEW Menu steps B - E MUST be selected for
CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.
Press & hold ENTER key
for menu
ENTER
access:
BATCH/
VIEW
5
2
(See Note*)
seconds
seconds
CALIBRATE
(sec. 10.2)
OPTIONS
Menus:
• BATCH/VIEW menu (sec. 10.1): The BATCH/VIEW menu is
displayed during standard operation. The ENTER key controls batch
start, batch stop, and batch resume operations. While a batch is
not running, the operator can navigate freely through the menu by
pressing either UP or DOWN arrow keys. While a batch is
running, pressing either UP or DOWN arrow keys displays Time
left, Flow rate, and Volume batched information. The BATCH/
VIEW menu also offers a programmable batch size and resettable
totalizer feature that allows the operator to reset the displayed total
at the press of a button.
• CALIBRATE Menu (sec. 10.2): The CALIBRATE menu contains all
critical display setup and output parameters. A simple security code
feature prevents unauthorized tampering. The operator is required
to enter a simple access code for menu access. The same code
also unlocks OPTIONS menus.
• OPTIONS Menu (sec. 10.4): The OPTIONS menu contains setup
and display features that are seldom accessed for minor display or
output adjustments.
(sec. 10.4)
10.1 BATCH/VIEW Menu (example)
• Menu steps B - E cannot be accessed when a batch is running. Press ENTER to stop batch cycle.
• Steps B - E MUST be selected for CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.
← Back to Step B
To Step E →
Main Batching Sequence
(sec. 10.4D)
OPTIONS =
While a batch
is running...
(sec. 10.4D)
OPTIONS =
Batch
A.
Start
0.0 Gallons
<ENTER> to Start
ENTER
Time Left: <1 min
<ENTER> to Stop
C.
Time Left
Stop
Resume
or
start
ENTER
Count Up
40.3 Gallons selected
<ENTER> to Stop (sec.10.4K)
Volume batched
ENTER
Resettable Totalizer
1.
ENTER
Press to reset
60.5 Gallons/m
<ENTER> to Stop
Flow rate
40.3 Gallons
Resume
Start
Reset Total?
Key Code: -- -- -- -Reset Total?
Key Code: ****
1. Enter code:
Reset Total?
0000000.0
2.
40.3 Gallons
<ENTER> to Stop
Reset Total?:
1234567.8
Volume batched
Resume or start
(sec. 10.4D)
OPTIONS =
B.
Reset Total?
1234567.8
Gallons X 1
Total:1234567.8>
Batch Volume:
200.500 Gallons
Batch Volume:
100.000 Gallons>
Programmable
Batch Volume
1. Enter volume
2.
ENTER
OR
Batch Volume:
Key Code: -- -- -- -Batch Volume:
Key Code: ****
1. Enter code:
OR
2. Enter volume
To step C →
3.
ENTER
Save
ENTER
Press to reset
Gallons X 1
∞Total:1234567.8
D.
3.
Reset Total?:
0000000.0
Permanent Total cannot be reset.
Permanent Total
Batch Volume:
200.500 Gallons
To exit without
changes:
quick
press
quick
press
D.
Save
2.
To exit without
changes:
(sec. 10.4D)
OPTIONS =
E.
Overrun: Manual
0.00000 Gallons
Overrun compensation
← To step A
E.
Shown only when "advanced" mode is chosen
(sec. 10.4E)
10.2 CALIBRATE Menu (factory defaults shown in menu column 1)
Press keys in sequence
CALIBRATE: -- -- -- -Enter Key Code
to continue,
**** will appear during code entry.
1
2
3
Choose:
Change:
Save:
←Back to step C
G↓
A.
Batch Units:
Gallons
>
Batch Units:
Liter
Set batch units:
Aa - Zz, 0 - 9,
/, _
Batch K-Factor:
60.000 >
D.
Batch units
B.
Batch K-Factor
Flow Timebase:
m
>
Flow Time Base:
sSmMhHdD
Flow timebase
C.
Auto Calibrate:
Batch K-Factor >
Auto Calibrate
Procedure
Accurate reference
container required.
See procedure
(sec. 10.3)
Display shown only
when advanced mode
(sec.10.4E) and manual
overrun comp. (sec.10.4G)
is selected.
To return
to VIEW:
Batch K-Factor:
3456.7
To step D →
Set timebase:
S=seconds,
M=minutes,
H=Hours,
D=Days
Total Units:
Liters X100
Totalizer units
Auto Calibrate:
Batch
<ENTER> to Start
Auto Calibrate:
ENTER
Cancel
<ENTER> to Stop
Start
Auto Cal Volume:
ENTER
XX.XXX Gallons
OR
Stop
ENTER
Save
Enter volume
Total Units:
Gallons x 1 >
E.
Total K-Factor:
60.000
>
F.
ENTER
"SAVING"
briefly
displays
Total K-Factor:
3456.7
Totalizer K-Factor
Last CAL:
01-01-98
Last CAL:
01-01-98
G.
Set batch
K-Factor:
0.0001 - 99999.
(see note*)
Set totalizer
units: Az - Zz,
0 - 9, /, _
(Label use only)
Set totalizer
K-Factor:
0.0001 - 99999.
(see note*)
ENTER
"SAVING"
briefly
displays
Last CAL: Sets user
defined date
Last calibration
Batch K-Factor:
A.
1234.5
Reenter
Batch K-Factor
ENTER
volume?
1234.3
B.
Accept
K-Factor?
C.
Modify
Overrun Volume:
K-Factor?
XX.XXX Gallons
ENTER
D. Overrun comp.
Save
←To step A
To return
to VIEW:
To restore original value:
quick
press
quick
press
*Note: Batch and totalizer K-Factor settings represent the number of
pulses generated by the +GF+ SIGNET flow sensor for each
engineering unit of fluid measured (published in the flow sensor
manual).
To restore original value:
quick
press
quick
press
10.3 Auto Calibration Procedure
The auto calibrate procedure (sec. 10.2C) calculates a custom flow sensor/batch K-Factor based on volumetric measurement for more precise
batching. This process will compensate for installation abnormalities or nonstandard pipe sizes for maximum batch accuracy. An accurate
measurement reference container (e.g. known tank volume) is required for this procedure. If auto calibration is impractical for your batch system,
perform manual calibration using the K-Factors published in your flow sensor manual.
Requirements:
A. The flow sensor must be installed in the actual batch pipeline.
B. The flow control valve can be connected to the common (C) and
normally open (NO) batch contact terminals (sec. 4) or the current
output terminals (sec. 8B).
C. Either the batch contact or current output MUST be used to energize
and de-energize the main flow control valve which starts and stops
fluid flow into the known reference container.
D. Follow the steps outlined in the auto calibration procedure (sec.
10.2C) to obtain your batch system's custom K-Factor.
5600
40
60
Batch
Option
20
Batch %
80
100
0
Batch contact terminals (sec. 4) OR
4-20 mA valve control terminals (sec. 8B)
ENTER
+GF+ SIGNET
Flow Sensor
Flow control valve
100
80
60
40
20
0
Reference Container
WARNING!
The auto calibration procedure generates a custom batch K-Factor. The batch and Totalizer K-Factors are independent from one
another. ALWAYS reenter your totalizer K-Factor after performing the auto calibration procedure.
10.4 OPTIONS Menu (factory defaults shown in menu column 1)
Press keys in sequence
OPTIONS: -- -- -- -Enter Key Code
to continue,
**** will appear during code entry.
1
2
3
Choose:
Change:
Save:
K↓
A.
Contrast:
3
>
←Back to step F
G.
Contrast:
1 2 3 4 5
Set contrast:
5 levels
Display Decimal:
.
Set flow decimal:
******. .
Overrun Comp:
Manual
>
Overrun Comp:
Auto Manual
Batch contact
Contrast
B.
Display Decimal:
.
>
***** *
**** **
C.
Total Decimal:
. >
******* *
Total Decimal:
.
****** **
Totalizer decimal
Lock:
OFF
D.
>
Lock:
Off
On
Overrun Volume:
0.00000 Gallons>
Operating Mode:
Advanced >
********.
.
****** **
H.
-
Option contact
ENTER
Off=
Pulse Output:
Totalizer
>
Pulse Output
Set operation mode (sec. 9.2):
Option Contact: Missing
Signal
Missing Signal
End of
Batch
Option Contact:
Off
Turn
off
Two Stage mode selected
Advanced F - H
Two Stage
Setpoint%: 95.0>
Two Stage
Setpoint%: 99.5
Option Contact
Set pulse output (sec. 9.2):
End of Batch
Pulse Output:
(EOB)
End of Batch
Set two stage
setpoint %:
0.00 - 100.
ENTER
Overrun Alarm mode selected
Overrun Alarm:
1.00000 Gallons>
Totalizer
(CNT)
To step G→
Overrun Alarm:
0002.50 Gallons
Set overrun alarm
volume: 0.00001 999999.
Two Stage, Overrun Alarm, End of Batch, or Off
mode selected
To restore original value:
quick
press
Overrun
Alarm
Option Contact:
End of Batch
Option Contact
To return
to VIEW:
Two
Stage
Option Contact:
Overrun Alarm
"SAVING"
briefly
displays
Simple or
Pulse Output:
Totalizer
Set overrun
volume:
0.00000 999999.
Option Contact:
Two Stage
Set VIEW Menu
lock:
Advanced mode selected (step E)
F.
Option Contact:
Missing Signal >
Operating Mode: Set operation
Simple Advanced mode:
Operation mode
Overrun Volume:
0003.75 Gallons
Batch contact
Set totalizer
decimal:
On=
VIEW Menu Lock
E.
Manual overrun comp selected (step G):
** ****
Flow decimal
Set overrun
compensation:
automatic
or manual
(sec. 9.2)
quick
press
Missing Signal
Alarm:
On >
Missing Signal
Alarm: Off On
Option Contact
Menu Navigation
• Advanced mode chosen (step E): menu continues, steps F - I.
• Simple mode chosen (step E): down arrow key advances to top of
menu (step A).
Missing signal
alarm:
On or Off
NOT shown if Missing Signal Alarm is Off (step H)
I. Missing Signal
Delay: 30.0 sec >
Missing Signal
Delay: 25.0 sec
Option Contact
Set missing
signal time
delay: 0.10 999. sec.
Set operation mode (sec. 9.2):
J. Current Output:
BatchCompletion>
Current output
Batch
Current Output:
Batch Completion Completion
Current Output:
Valve Control
Current Output:
End of Batch
K.
Count Direction:
Up
>
Batch display count
Count Direction:
Up Down
Valve
Control
End of
Batch
Batch display
count direction:
Up or Down
←To step A
To return
to VIEW:
To restore original value:
quick
press
quick
press
"SAVING"
briefly
displays
11. Parts and Accessories
Splashproof rear cover
#3-5000.395
(code 198 840 227)
5 x 5 inch adapter plate
for +GF+ SIGNET retrofit
#3-5000.399
(code 198 840 224)
Optional surface mount
bracket #3-5000.598
(code 198 840 225)
• Power supply, 115 VAC - 24 VAC, #3-5000.075
• Front snap-on bezel, #3-5000.525 (code 198 840 226)
• 5600 instruction sheet #3-5600.090-1 (code 198 869 929)
12. Specifications
General
Sensor compatibility:
Accuracy:
Input:
All +GF+ SIGNET flow sensors
± 0.5% of batch reading
Optically isolated
Enclosure:
• Rating: NEMA 4X/IP65 front
• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.)
• Case materials: ABS plastic
• Keypad material: Sealed 4-key silicone rubber
• Weight: Approximately 500 g (18 oz.)
Display:
• Type: Microprocessor controlled air-core meter movement and
alphanumeric 2 x 16 LCD
• Update rate: <200 ms
• Contrast: User selected
• Alarm annunciators: green batch LED (left), red option LED (right)
Totalizers:
• 8-digit resettable with security option
• 8-digit non-resettable
Agency Approvals
• CE
• Manufactured under ISO 9001
Electrical
Power:
• 12 to 24 VDC or 12 to 24 VAC, unregulated, 50-60 Hz,
10 W max.
Contacts (2 sets):
• Mechanical SPDT contacts
• Maximum voltage rating: 5 A @ 30 VDC, 5 A @ 125 VAC, or
3 A @ 250 VAC, (power factor = 1.0)
Current output:
• 4 to 20 mA, non-isolated, internally powered
• Update rate: <200 ms
• Max loop impedance: 350 Ω max with a 12 V instrument supply
voltage, 950 Ω max with a 24 V instrument supply voltage
• Accuracy: ±0.1% of max range
Totalizer (CNT)/End of batch (EOB) pulse outputs:
• Open-collector transistor, optically isolated, 5 mA max. sink,
28 VDC max. pull-up voltage, 130 ms (CNT) pulse width
• End of batch pulse output 500 ms (fixed)
+
Environmental
Operating temp.:
Storage temp.:
Relative humidity:
Altitude:
Pollution degree:
-10 to 55 °C (14 to 131 °F), 50 °C (122 °F)
max. with optional rear cover
-15 to 80 °C (5 to 176 °F)
0 to 95%, non-condensing
4000 m max.
2
Internal EOB/CNT Circuit
100 Ω
GND
Noise immunity:
Noise emissions:
Safety:
EN50082-2
EN55011
EN61010-1
Dimensions:
Panel
Gasket
96 mm (3.8 in.)
60
40
Mounting Panel
%
Batch
Batch
20
Optional Splashproof Rear Cover (sec. 11)
Option
96 mm
(3.8 in.)
80
Mounting Clamp (2 ea.)
100
0
96 mm
(3.8 in.)
88 mm
(3.5 in.)
91 mm
(3.6 in.)
SIDE VIEW
ENTER
Front
View
+GF+ SIGNET
76 mm (3 in.)
96 mm (3.8 in.)
88 mm (3.5 in.)
-
Std. Sensor
Open Collector
Sensor
12-24 V
10 W
+GF+ SIGNET
Model #3-5600
Option
+
-
NO
C
Batch
NC NO
C
Batch
Rsm
RTN
+
Current
output
Remote
Patent No. D 376,328
CNT/EOB
output
Stop
Gnd
+
Start
Iso. Gnd
Freq. IN
Sen. Pwr.
Freq. IN
88 mm (3.5 in.)
88 mm
(3.5 in.)
92 x
(3.62 92 mm
x 3.6
2 in.)
NC
Panel
cutout
Rear
View
13. Quick Reference Menu Parameters
13.1 VIEW Menu Setup Parameters (sec. 10.1)
Menu
Parameters
Display
Description
Range
Factory
Default
A.
100.0 Gallons
<ENTER> to Start
Press ENTER to start, stop,
or resume batch
See programmed
batch volume B
100.000
Gallons
B.
Batch Volume:
100.000 Gallons>
Programmed
batch volume
0.00001 - 999999.
100.000
Gallons
C.
Gallons X 1
Total:1234567.8>
Resettable
totalizer
000000.00 - 99999999.
0000000.0
D.
Gallons X 1
∞Total:1234567.8
Permanent
totalizer
000000.00 - 99999999.
0000000.0
E.
Overrun: Manual
0.00000 Gallons
• Overrun mode
• Overrun volume
Manual or Auto
0.00000 - 999999.
00000.0
13.2 CALIBRATE Menu Setup Parameters (sec. 10.2)
Menu
Parameters
A.
Batch Units:
Gallons
Display
Description
Range
Factory
Default
Batch units
Aa - Zz, 0 - 9, /, _
(8-digits max.)
_Gallons
>
B.
Flow Timebase:
m
>
Flow timebase
Ss, Mm, Hh, Dd
m
(m= minutes)
C.
Auto Calibrate:
Batch K-Factor >
Optional volumetric
calibration
n/a
n/a
D.
Batch K-Factor:
60.000 >
Batch K-Factor
0.0001 - 99999.
60.000
E.
Total Units:
Gallons x 1 >
Total units
Az - Zz, 0 - 9, /, _
(15-digits max.)
Gallons X 1
F.
Total K-Factor:
60.000
>
Total K-Factor
0.0001 - 99999.
60.000
Last Calibration
date
00 - 00 - 00 to
39 - 39 - 99
01 - 01 - 98
Display
Description
Range
Factory
Default
Display contrast
0 to 5
3
Flow
decimal
**.*** to *****.
****.*
Total
decimal
******.** to ********.
*******.*
VIEW menu total/batch
volume reset access code
On or Off
Off
Simple or
Advanced
n/a
Advanced
G.
Last CAL:
01-01-98
13.3 OPTIONS Menu Setup Parameters (sec. 10.4)
Menu
Parameters
A.
Contrast:
3
B.
Display Decimal:
.
>
C.
D.
>
***** *
Total Decimal:
. >
******* *
Lock:
OFF
>
E.
Operating Mode:
Advanced >
Pulse Output:
Totalizer
>
Pulse output
operation mode
End of Batch or
Totalizer
Totalizer
F.
Overrun Comp:
Manual
>
Overrun compensation
mode
Manual or Auto
Manual
G.
Overrun
volume
0.00000 - 999999.
0.00000 Gallons
Option Contact:
Missing Signal >
Option contact
mode
Missing signal, Two stage,
Overrun alarm, End of Batch,
Off
Missing
signal
Two Stage
Setpoint%: 95.0>
Option contact,
two stage mode
0.00 % - 100. %
95.0%
Overrun Alarm:
1.00000 Gallons>
Option contact,
overrun alarm mode
0.00001 - 999999.
1.00000 Gallons
Missing Signal
Alarm:
On >
Missing signal
alarm
On or Off
On
I.
Missing Signal
Delay: 30.0 sec >
Missing signal
alarm delay
0.10 - 999
seconds
0.10 seconds
J.
Current Output:
BatchCompletion>
Current output mode
Batch Completion, Valve
control, or
End of Batch
Batch
Completion
K.
Count Direction:
Down
>
Batch count direction
Count up or
down
Count
up
Overrun Volume:
0.00000 Gallons>
H.
_ = blank display
digit option
_ = blank display
digit option
14. Maintenance
Clean the instrument case and front panel with a soft cloth and mild liquid soap solution.
15. Troubleshooting
Display
-- -- -- --Gallons/m
<ENTER> to START
Problem
Display timebase too large
Solution
Change flow timebase (S=Seconds, M=Minutes, H=Hours, D=Days) in
CALIBRATE menu to a smaller value (e.g. GPD to GPM)
Time Left - - - min
<ENTER> to Stop
Remaining batch time greater than
999 minutes (overrange)
Display will show actual remaining minutes after the remaining batch time
is less than 999 minutes
-0001.8 Gallons
<ENTER> to Start
Flow rate detected after batch end
Repair leaky or stuck flow shuttoff valve.
Flow K-Factor
can not be zero
Flow (batch) display K-Factor dan not
be zero
Enter K-Factor greater than zero (sec. 10.2D)
Total K-Factor
can not be zero
Totalizer K-Factor can not be
zero
Enter K-Factor greater than zero (sec. 9.2E)
Must be between
0.10 - 999
Missing signal time delay must be set
for 0.10 - 999 seconds
Enter missing signal time delay within 0.10 - 999 seconds (sec. 10.4I)
Overrun Volume
can not be zero
Overrun alarm volumetric setting
Enter overrun alarm volumetric setpoint within 0.00100 - 999999.)
must be within 0.00100 - 999999. engineering units (sec. 10.4H
engineering units
Power Failure
Resume
Clear
Instrument power interrupted during
active batch process
Use RIGHT arrow key to select "Resume" or "Clear". Selecting resume will
continue the batch from the point where the power interruption occurred.
Selecting clear will clear the power failure. After your selection has been
made, press ENTER to continue.
SETUP READ ERROR
Press any Key
Power fault occurred while saving
setup menu entry
Press any key to reload factory defaults then reprogram flow system setup
parameters. Note: Totalizer displays remain undistrubed and will
resume after instrument reset.
Notes:
+GF+ SIGNET
Sales Offices:
USA
Switzerland
Singapore
Japan
China
Australia
George Fischer, Inc., 2882 Dow Avenue, Tustin, CA 92780/USA, Tel. (714) 731-8800, Fax (714) 731-6201
Georg Fischer Rohrleitungssysteme AG, P.O. Box 671, CH-8201 Schaffhausen/Switzerland, Tel. 052/631 1111, Fax 052/631 2830
George Fischer Pte. Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, Singapore 1441, Tel. 65/747 0611, Fax 65/747 0577
Kubota George Fischer, 2-47 Shikitsuhigashi, 1-Chome, Naniwa-Ku, Osaka, 556-91 Japan, Tel. 816/648 2545, Fax 816/648 2565
Georg Fischer Ltd., Rm 1503, Business Residence Bldg. of Asia Plaza, 2-3 Bldg. No. 5th Qu Anzhenxili, Chaoyang Qu, Beijing 100029,
P.R. China, Tel. 86/10 6443 0577, Fax 86/10 6443 0578
George Fischer Pty. Ltd., Suite 3, 41 Stamford Road, Oakleigh, Victoria 3166, Australia, Tel. 61/3 9568 0966, Fax 61/3 9568 0988
Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A., Tel. (626) 571-2770, Fax (626) 573-2057
GEORGE FISCHER +GF+ Piping Systems
3-5600.090-1/(B-1/98), English
PRINTED ON RECYCLED PAPER
© Signet Scientific Company 1996
Printed in U.S.A.
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