intralogistics - Leuze electronic

intralogistics - Leuze electronic
Smart solutions for
INTRALOGISTICS
www.leuze.com
WE ARE YOUR SENSOR SYSTEM
PARTNER FOR INTRALOGISTICS
AUTOMATION
Leuze electronic provides professional sensor solutions for all
intralogistics tasks as a full-service provider.
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MORE THAN 50 YEARS
OF INNOVATION
DEVELOPMENT FOR
INTRALOGISTICS …
... are the basis for successful sensor solutions
of the future as far as we are concerned.
Our development focus is on making our
devices as easy to use as possible.
In-depth application know-how is the foundation upon which we discover new optimization
potential time and time again and make use of
it with all of the technical possibilities.
The Leuze electronic product range is rounded
off by an extensive range of services and
support, and help the system to operate
efficiently.
Our desire to provide you with
SMART SENSOR BUSINESS
is our daily drive and our motivation.
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OUR PROMISE
TO YOU:
More than 50 years of experience in intralogistics and many
successful application solutions provide tangible added value.
Global sales
The sensor people are there for you worldwide.
You can therefore fall back on the competent advice of a
local specialist for optical sensors in electrical automation
in all areas of machine and system construction
as well as medical engineering.
Industry know-how
Our industry experts are fully focused on the application fields
in your focus industry. In this way we can develop solutions
which are aimed at the requirements of individual industries
and applications. On the other hand, we know precisely the
special challenges and process flows of individual industries
and can overcome the specific tasks together with our years
of experience.
Everything from
a single source
As a leading innovator in the field of optical sensors
and a leading manufacturer and solution provider
in the field of electrical automation, we provide
you with the entire bandwidth of switching and
measuring sensors, identification systems, image
processing and data transmission solutions as well
as components and systems for safety at work.
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Reliable delivery capability
22 of our own locations and 42 sales partners ensure that your
desired product is available in the right place at the right time.
You can obtain the well-tried Leuze electronic quality reliably anywhere
and at any time via our logistics network, and solve your automation
and work safety tasks efficiently with the innovative devices and
systems from the sensor people.
Life cycle
Management
With our versatile products, professional
services and extensive support, we accompany
you during the entire life cycle of the machine
– from the development of a machine up to the
disassembly and disposal thereof.
Global service
Our technical experts are available to you in any
time zone via a 24/7 hotline and a rapid-response
on-site service. In this way, we give our customers
all over the world the confidence that they can fall
back on our product and application know-how at
any time. Downtimes are therefore minimized as
much as possible, and processes are made more
efficient.
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For any intralogistics application
THE RIGHT
SOLUTION
We provide extensive application know-how for
any almost intralogistics task.
SMARTER APPLICATION KNOW-HOW
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We focus on the development of solutions
In this way we can offer an industry-specific
for intralogistics. We therefore know all there
product range which makes it possible for
is to know about the application areas, the
our customers to fall back on the best
specific needs and the trends in the industry,
possible solution. We provide a complete
and make targeted and uncompromising
package of solutions and services from a
use of this knowledge.
single source for every focus industry.
Contents
High-bay warehouse/high-bay storage
device
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Shuttle
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Continuous handling equipment
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Telpher lines
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Driverless transportation systems/
Side-tracking skate
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Side-tracking shelves
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Order picking
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Cranes
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Our solutions for:
HIGH-BAY WAREHOUSE/
HIGH-BAY STORAGE DEVICE
Efficiency in the high-bay warehouse means throughput that is as
fast as possible and maximum availability
IN THE AUTOMATED HIGH RACK,
EVERY DETAIL IS CRUCIAL
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Our sensors ensure a high throughput through
occupation checks and push-through protec-
dynamic and precise positioning when
tion reliably ensure protection of the stored
merchandise is placed into or removed from
merchandise in practical use. A complete
storage, even with ambient light interference.
package of solutions designed for the require-
High reproducibility and simple alignment of the
ments of low-temperature applications
sensors translate into extremely short commis-
ensures maximum availability even under
sioning and repair times. Optical compartment
these conditions.
High-bay warehouse/
High-bay storage device
Positioning (linear, curve-going)
Positioning (linear)
Bar code positioning systems
BPS 300i
Laser distance measurement devices
AMS 300i
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Modularity: three selectable connection technologies,
heating and display
Monitoring of availability, velocity and distance to the
tape via the interface, via warning output or online via
WebConfig
Fast, secure mounting and position-neutral replacement
through easymount mounting technology
Absolute positioning up to 10,000 m with reproducible
accuracy of ±0.15 mm
Curve-going, horizontally and vertically
Integrated interfaces PROFINET, PROFIBUS, SSI, RS 232,
RS 422, RS 485
Optionally with heating (down to –30°C)
Optional with display
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Accuracy of ±2 mm at 200 m (±5 mm at 300 m)
Speed output and monitoring
Interfaces: PROFIBUS, PROFINET, INTERBUS, DeviceNet,
EtherNet IP, CANopen, EtherCAT, Ethernet, SSI, RS 232,
RS 422, RS 485
Diagnosis and prefailure messages
Display in 5 languages
M12 connection technology
Optionally with heating (down to –30°C)
Interference-free parallel operation with DDLS 500 or
DDLS 200 optical data transceiver
Simple alignment through decoupling of fastening and
alignment mechanics
SSI and PROFINET or SSI and PROFIBUS in one device
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Compartment fine positioning in x- and y-axis
Bay positioning
Shelf positioning
Single or multi-depth
Smart cameras
LSIS 472i
Energetic diffuse sensors
HRTR 25B-XL, HT 46C
Diffuse sensors
HT 46C, HT 10
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Accuracy in X- and Y-direction
± 2 mm
Reduced sensor system and
accessories for compartment fine
positioning
Integrated infrared illumination
Integrated display available
Simple configuration via webConfig
Image transfer via FTP
Integrated interfaces (RS 232 and
Ethernet TCP/IP on board)
In addition, RS 232 and
Ethernet TCP/IP “on board”
Interface connection via the MA 2xxi
modular connection unit
Heated models available
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Reliable detection of a wide range of
profile types (e.g. sigma profile, etc.),
colored and glossy surfaces
Visible light spot for time-saving
alignment
Optimized beam path for reliable
function for columns with holes
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Simple alignment through brightly
visible light spot
Precise switching behavior independent of background conditions
Secure detection of a wide range of
profile types and surfaces
Up to 3 independent switching
outputs
Operating range up to 8 m
High-bay warehouse/
High-bay storage device
Compartment occupation
check push-through
protection
Energetic diffuse sensors or
TOF technology
HRT 25B (long range), SR 10
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Secure detection of a wide range of
pallets and containers
Multiple switching points for
multi-depth storage systems
Secure push-through detection by
means of precise switching point
(window function) and fast line teach
Up to three switching outputs (SR 10)
Simple teaching thanks to large
buttons
Analog output (SR 10)
Large infrared light spot SR 25B / LR)
Clearance monitoring
Load receptacle
Signaling of
status information
Cubic Series
3B, 5, 25B, 46C series
Warning lights and
signaling columns
C3, E4 and E7
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Highest functional reliability even
when soiled
Simple alignment via brightvision®
Functional reliability for stretch- or
shrink-wrapped pallets, bundles and
containers with openings
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Ready-made C3
Slim column with 3 LED modules
No assembly, fast mounting
Delivery incl. 1 m cable, open ends
Modular E4 and E7
Flexible configuration and mounting
Mounting bracket for wall, post and
horizontal mounting
Vertical mounting: up to 5 modules
Horizontal mounting: 2-sided, up to
10 modules
Optional sound modules with the
same high degree of protection
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Safety gate monitoring and interlocking,
roller end switch for final position
monitoring, safety E-Stop button
Data transmission
Safety monitoring, interlocking, E-stop
L10, L100, L200, L300, S410, S200,
S300 Series
Data transmission systems
DDLS 200
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Very high quality level, compact construction,
5 approach directions
Wide selection of actuators for various applications
Manual locking, switching-current reduction
Magnetic- or spring-force actuation, auxiliary release
(L100, L200)
ESB200 safety E-Stop button
Metal housing and degree of protection IP 67 (S300)
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2 Mbit transparent serial data transmission
All internationally important interfaces available
(e.g., PROFIBUS, CANopen, DeviceNet, etc.)
Multifunctional control panel with bar graph
Optionally with heating (down to –30°C)
Not affected by ambient light
Interference-free parallel operation with AMS 300i
laser distance measurement device
Integrated “one-man” alignment device
High-bay warehouse/
High-bay storage device
Data transmission
Visual monitoring
Transport safeguarding
Data transmission systems
DDLS 500
Camera
LCAM 408i
Inductive switches
IS 208, 212, 218
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100 Mbit transparent data transmission of all Ethernet protocols
such as PROFINET, EtherNet IP,
EtherCat, etc.
Laser alignment aid
Monitoring of availability, velocity
and distance
Interference-free parallel operation
with AMS 300i
Integrated “one-man” alignment
device
Optionally with heating
(down to –30°C)
Operating ranges of 40 m, 120 m
and 200 m
Access to all diagnostic data via an
integrated web server
Transfer of diagnostic data to the
control (DDLS 548i)
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Robust for industrial use:
Metal housing with degree of
protection IP65/IP67 and easy to
clean glass pane
High image quality and fast live
image transfer via the 5-Megapixel
color camera with gigabit-Ethernet
interface
Easy integration via 24V voltage
supply and M12 connections
Configuration via standard browser
Universal mounting options via
dovetail, threaded holes and an
extensive selection of mounting
accessories
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Extensive portfolio with designs
up to M30
Scanning ranges up to 40 mm
Compact housing for space-saving
installations
Pressure-proof full-metal housing for
extreme environments, also resistant
to cleaning agents
Short designs available
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Our solutions for:
SHUTTLE
Quickly move goods in and out of storage
DYNAMIC SHUTTLES FOR
MORE THROUGHPUT IN THE WAREHOUSE
For fast and highly flexible shuttles, very reliable,
main computer and can thereby ascertain
space-saving and safe sensors are needed for
the current position in cycles on the order of
fine positioning, the detection of free spaces,
milliseconds. For all of these tasks, we offer
presence monitoring and for collision prevention.
suitable sensors that, on the one hand, ensure
To move the individual shuttles to the optimum
availability and, on the other, can be easily and
start position in the total system, sensors are
quickly mounted and commissioned.
used that maintain contact with the stationary
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Shuttle
Collision protection, no obstructions
in aisle
Aisle end (referencing)
Measuring and switching
distance sensors
SR 10, HRT 25B (long range)
Miniaturized diffuse sensors and
retro-reflective photoelectric sensors
PRK 3B, HRT 3B
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Working range from 50 – 8.000 mm
(25 m against reflective tape)
Reliable detection of dark, glossy and colored objects
thanks to powerreserve
Very high angle tolerance
Highest process reliability thanks to availabilitycontrol
with prefailure message
Status LED visible from above and from front
Measuring with analog output and IO-Link
Switching with up to 3 switching outputs and IO-Link
Robust plastic housing with glass pane
Laser class 1
Operating temperature –40 to +50°C
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Simple alignment via brightvision®
Very exact switching
Reliable detection of marks thanks to powerreserve
Functions at zero distance
Compact design
A2LS active extraneous and active ambient light suppression
Simple, one-point teaching
IP 67
Energy savings through low power consumption
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Overhang control
Miniaturized throughbeam
and retro-reflective
photoelectric sensors
LSR 2, PRK 2, PRK 5
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Very compact housing 12 x 8 x 23 mm
Simple alignment through visible
light spot
Very small light spot for exact
switching
Very small minimum distance of 7 mm
High switching frequency
Glass optics and polarized light for
reliable switching behavior with
glossy surfaces
IP 67
Energy savings through low power
consumption
Compartment occupation
check, single and deep
Diffuse sensors
HRT 3, HRT 25B
(long range)
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Very high color and angle tolerance
for reliable detection through
powerreserve
Excellent background suppression
Not sensitive to soiling
Also available with XL light spot
Simple alignment via brightvision®
A2LS active extraneous and active
ambient light suppression
Energy savings through low power
consumption and activation input
IP 67
Compartment occupation
check, multiple and deep
Measuring and switching
distance sensors
ODS 10, HT 10, HRT 25B
(long range)
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Working range from 50 – 8,000 mm
(25 m against reflective tape)
Reliable detection of dark, glossy
and colored objects thanks to
powerreserve
Very high angle tolerance
Status LED visible from above and
from front
Measuring with analog output and
IO-Link
Switching with up to 3 switching
outputs and IO-Link
Laser class 1
Operating temperature –40 to +50°C
Shuttle
Monitoring load pick-up,
container position
Detecting finger position
Detecting telescopic fork
retro-reflective
photoelectric sensors
PRK 2, 5
Inductive switches with
M8 housing
IS 208
Inductive switches in cubic
designs
IS 288
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Very attractive price
Simple alignment via brightvision®
Reliable detection of products
thanks to powerreserve
No faulty switching in the case of
reflective objects through use of
polarization
Compact design
A2LS active extraneous and active
ambient light suppression
Integrated teach button
IP 67
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Larger operating ranges than the
average available comparable types
Short housing models available for
use in confined spaces
Standardized M8 / M12 connection
technology or cable for quick and
fault-free commissioning
Bright status LEDs at the connection
with display of the function reserve
(flashing LED)
Robust metal housing for highest
demands
Correction factor-1 versions,
miniature design and versions with
increased scanning ranges
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Larger operating ranges than the
average available comparable types
Short housing models available for
use in confined spaces
Standardized M8 / M12 connection
technology or cable for quick and
fault-free commissioning
Bright status LEDs at the connection
with display of the function reserve
(flashing LED)
Robust metal housing for highest
demands
Correction factor-1 versions,
miniature design and versions with
increased scanning ranges
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Compartment fine positioning
Positioning
Miniaturized laser diffuse sensor
HRTL 3B
Measuring and switching distance sensors
ODS 10, HT 10, HRT 25B (long range)
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Simple alignment via brightvision®
Very exact switching
Reliable detection of marks thanks to powerreserve
Functions at zero distance
Compact design
A2LS active extraneous and active ambient light
suppression
Simple, one-point teaching
IP 67
Energy savings through low power consumption
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Working range from 50 – 8,000 mm
(25 m against reflective tape)
Reliable detection of dark, glossy and colored objects
thanks to powerreserve
Very high angle tolerance
Highest process reliability thanks to availabilitycontrol with
prefailure message
Status LED visible from above and from front
Measuring with analog output and IO-Link
Switching with up to 3 switching outputs and IO-Link
Robust plastic housing with glass pane
Laser class 1
Operating temperature –40 to +50°C
Shuttle
Load presence
Aisle end
Sensor with background suppression,
energetic diffuse sensor
HRT 25, FT 5, 328
Measuring and switching distance sensors
SR 10, HRT 25 (long range)
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Very high color and angle tolerance for reliable detection
through powerreserve
Excellent background suppression
Additional foreground suppression, thereby allowing
the sensor to be installed behind protective glass
Switching range can be preset
Not sensitive to soiling
Highest process reliability thanks to warning output
Also available with XL light spot
Simple alignment via brightvision®
A2LS active extraneous and active ambient light
suppression
Energy savings through low power consumption and
activation input
IP 67
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Working range from 50 – 8,000 mm
(25 m against reflective tape)
Reliable detection of dark, glossy and colored objects
thanks to powerreserve
Very high angle tolerance
Highest process reliability thanks to availabilitycontrol with
prefailure message
Status LED visible from above and from front
Measuring with analog output and IO-Link
Switching with up to 3 switching outputs and IO-Link
Robust plastic housing with glass pane
Laser class 1
Operating temperature –40 to +50°C
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Our solutions for:
CONTINUOUS CONVEYOR
Secure and fast object detection
ALWAYS WHEN RELIABILITY
AND SYSTEM AVAILABILITY ARE INVOLVED
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Due to their high function reserves, our sensor
reading principles, such as bar code, 2D-code,
solutions ensure the efficient and uninterrupted
and RFID guarantee maximum flexibility.
throughput of merchandise. The intelligent
Our sensors offer reliable detection and thus
mounting technology, the fast adjustment with
high availability of the systems in particular in
a very bright light spot, and the easy integration
case of partially damaged codes, glossy,
via built-in fieldbus interfaces are the key for
dark or stretch-wrapped packages, and rough
speedy commissioning. Individually deployable
environmental conditions.
Continuous conveyor
Object detection
with light-band
Object detection
with light beam
Detection of
workpiece holders
Retro-reflective
photoelectric sensor
RK 46C.DXL3 VarOS
Photoelectric sensors
318B, 5, 25B, 28,
46C series
Inductive switches
ISS 244, IS 240, IS 288
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45 – 60 mm wide light-band with
7/14 mm resolution
Reliable detection of all kinds of
objects, even objects with openings
Versatile use through 2 preselectable
sensitivity levels and fine tuning with
easytune
Simple alignment via brightvision®
One sensor for 50 mm detection
– replaces multiple individual sensors
or light barriers
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Highest functional reliability even
when soiled
Simple alignment via brightvision®
Simple fine alignment via omnimount
Robust active ambient light suppression A2LS
Functional reliability for tape- or
shrink-wrapped pallets, bundles and
containers with openings
Simple integration through
pre-mounted brackets, special cable
lengths
Development of customer-specific
mounting brackets
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Compact cubic designs for
space-saving integration
LED displays with all-round visibility
Large switching distances up to
40 mm
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Projection control
for pallet loading
Personnel protection and E-Stop
Switching light curtains
CSL 710, CSL 505
AS-Interface Safety at Work
ASM1E, ASM2E
SAFETY AT WORK
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Affordable dimension and contour monitoring for the
entire area
Measurement field heights from 35 – 3,100 mm
Operating ranges up to 8 m
Beam resolutions 5, 12.5, 25, 50, 100 mm
Narrow design
Plug & Play for simple installation
Warning function when soiled
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High safety standard (type 4, SILCL 3, PL e)
Coupling of AS-Interface networks
Coupling of safety switches, E-Stop command devices,
photoelectric sensors, safety light curtains
2-sensor parallel muting, 4-sensor sequential muting
Control of decentral AS-i actuators, shutdown of
actuator groups
Continuous conveyor
Hand and finger protection
Access guarding without
muting sensors
Safety light curtains
MLC 300
Safety light curtains
MLC 300, MLC 500, MLC 530 SPG
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Integrated blanking and muting
Integrated 3-zone alignment aid
Easy alignment, setup and operation thanks to the
integrated LED and 7-segment display
Flexible and easy mounting – and without dead space
Available quickly all over the world
Host-guest model
Ex model (zone 2/22)
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Allows the system to be very compact and thus
saves valuable space
High security against tampering and availability,
as no additional sensors are necessary
No alignment of the sensors necessary when
changing the transport material
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Access guarding
Safeguarding of pallet transfer stations
Multiple light beam safety devices
MLD 300, MLD 500
Muting accessories
Sets
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New 3-beam transceiver replaces more complex systems,
making considerable reductions in costs possible
Suitable for low-temperature environments down to –30 °C
Integrated muting functions – easily configurable without
a PC
Simple device exchange by means of Plug & Play with no
programming
Integrated AS-i interface (optional)
MLD 300: type 2, SILCL 2, PL c
MLD 500: type 4, SILCL 3, PL e
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Customized set variants for fast implementation of typical
muting solutions (2-/4-sensor muting, parallel, sequential)
Pre-mounted ready-to-use muting sensor sets facilitate
installation
Immediately ready for operation through optimal
mechanical and electrical calibration
Innovative design for modern machine and system
construction
Continuous conveyor
Manipulator control
Height measurement
Measuring light section sensor
LPS 36, LES 36, LxS 36 HI
Measuring sensors
ODS 10, ultrasonic sensors
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For the measurement of moving objects and the creation
of 3D information
Calibrated system, measurement value display in mm
Measurement range: 200 – 800 mm
Length of laser line: max. 600 mm
Measurement data transfer via Fast Ethernet, PROFIBUS,
analog interface
Optional incremental transmitter input
Measurement time: 10 ms
ODS 10
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For precise measurement of moving objects
Adjustment and diagnosis via OLED display
Measurement range: 50 – 8,000 mm
Reliable detection of dark, glossy and colored objects
Ultrasonic sensors
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For the secure measurement on transparent
and liquid media
Measurement range up to 6,000 mm
Resolution: 1 mm
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Width / height measurement
Height / position checking
Measuring light curtains
CML 700i
Measuring sensors
ROD4-3x
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Integrated PROFIBUS, PROFINET, CANopen, RS 485
and IO-Link interface
Short response time per beam (10/30 µs)
Flexible fastening concept with standard profile for
uncomplicated mounting
Easy-to-read display with robust membrane keyboard and
bar graph display for easy alignment
Maximum measurement field length of 3,000 mm
Sturdy metal housing also for use in rough industrial
environments
Ex model (zone 2/22)
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Detection range 0 – 65,000 mm
High availability with short boot time and extended
cleaning intervals
Device parameters are stored in the connector
(ConfigPlug), permitting ultra-easy device exchange
without reconfiguration
Convenient configuration software RODsoft permits
8 detection field pairs and 4 detection fields, simultaneously
Scanning rate: 25 scans/s or 40 ms/scan
Angular resolution: 0.36°
Continuous conveyor
Gap control
Fill level monitoring
Measuring light curtains
CML 700i
Switching light section sensor
LRS 36
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Integrated PROFIBUS, PROFINET, CANopen, RS 485
and IO-Link interface
Short response time per beam (10/30 µs)
Flexible fastening concept with standard profile for
uncomplicated mounting
Easy-to-read display with robust membrane keyboard
and bar graph display for easy alignment
Maximum measurement field length of 3,000 mm
Sturdy metal housing also for use in rough industrial
environments
Ex model (zone 2/22)
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Light section sensor for object detection
Detection area: 200 – 800 mm
Length of laser line: max. 600 mm
Response time: 10 ms
Up to 16 detection fields with logical linking option
Up to 16 inspection tasks
System connection via I/O, Ethernet
Teach-in function
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Volume measurement
Identification
Complete system
LSC 200
Bar code readers
BCL 300i
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Combine various sensors
Measurement data filters can be adapted to the application
Interfaces: EtherCat, Ethernet, PROFIBUS
Detection of transparent objects
Graphical user interface for commissioning
Deformation monitoring
Detection and output of the angular position
Can be expanded with 1D- or 2D-code identification
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Reading distances 20 - 700 mm
Modular connection technology by means of pluggable
connection hoods with M12 connector, clamp connection
or fixed connection cable
Integrated fieldbus connectivity: PROFINET/PROFIBUS/
Ethernet/multiNet (RS 232/485/422)/Ethernet IP
Models: line scanner, deflecting and oscillating mirror
Available as line/raster scanner
Code reconstruction technology (CRT) for reliable
identification of damaged codes
Optional: display, heating models
Continuous conveyor
Identification
Identification
Bar code readers
BCL 500i
Bar code readers
BCL 600i

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Large reading range with medium and large modules
(e.g., with 1.0 mm module up to 2,400 mm)
Code reconstruction technology (CRT) for high system
availability
Integrated interfaces: PROFINET/PROFIBUS/Ethernet/
Ethernet IP/multiNet (RS 232/485/422)
Optionally with heating
Integrated display
Diagnostics and configuration via WebConfig

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Large reading range with small modules
(e.g., with 0.3 mm module up to 1,050 mm)
Blue laser diode
No focus adjustment necessary
multiScan via PROFINET or Ethernet TCP/IP
Configuration via GSDML file or via WebConfig
Integrated interfaces PROFINET, PROFIBUS and
Ethernet TCP/IP
29
Identification
Identification
Bar code readers
BCL 900i
Bar code readers
MSPi systems

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30
Large reading range with small modules
(e.g., with 0.3 mm module up to 1,450 mm)
Integrated interfaces PROFINET, Ethernet IP,
Ethernet TCP/IP and UDP, RS 232/422
No focus changeover
Diagnostics and configuration via WebConfig
Integrated switch
Simple teaching-in of codes using easily accessible
buttons

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Pre-mounted, can be used for a variety of standard
applications
Code reconstruction technology (CRT)
Based on BCL 500i and 600i
Expanded modular system for up to 32 devices
Plug and Play solution
Continuous conveyor
Identification
Identification
RFID read systems
RFI 32
RFID read/write systems
HFM 3500D, RFM 12/32/62
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Frequency: 125 kHz
RFID device for identification purposes only (read only)
Permanent coding
Max. reading distance 90 mm
Compatible transponders available
Degree of protection IP 67
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Frequency: 13.56 MHz (HF) / 868 MHz (UHF)
Max. reading distance: 400 mm (HF) / 5,000 mm (UHF)
Continuous detection via trigger function and no-read,
even in the case of failure
Function adjustment via configuration saved in the device
Time-optimized writing while driving by via pre-transmission
of data to the write unit
Very flexible options for connection to the fieldbus
interfaces
Wide product spectrum of devices as well as matching
transponders
RFM 32 Ex-n with EX certification zone 2
31
Our solutions for:
TELPHER LINES
Intelligent positioning and protection
WE ACCOMPANY YOU ALONG THE WAY FROM A TO B
AND ALL STAGES BETWEEN
The flexibility and efficiency of a rail-guided
Monitoring sensors ensure reliable collision
transport system depends significantly on the
protection and safety laser scanners ensure the
selection of the correct sensors. The bar code
reliable protection of danger zones. Powerful
positioning system BPS ensures the precise
identification technologies (bar code/2D-code/
positioning (down to the millimeter) in bends,
RFID) also increase productivity of the system.
on gradients and on track switches.
32
Telpher lines
Positioning
Positioning
Bar code positioning systems
BPS 8
Bar code positioning systems
BPS 300i
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Interfaces: RS 232 (other interfaces available via MA 8 or
MA 200i)
Absolute positioning up to 10,000 m with reproducible
accuracy of ±1 mm
Max. speeds up to 4 m/s
Curve-going, horizontally and vertically
Simple attachment using special mounting device
M12 connection technology
Special labels permit the precise and problem-free
positioning on/at switches
Accuracy relative to bar code tape 8 ±1 mm
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Interfaces: PROFINET, PROFIBUS, SSI, RS 232, RS 422,
RS 485
Absolute positioning up to 10,000 m with reproducible
accuracy of ±0.15 mm
Max. speeds up to 10 m/s
Curve-going, horizontally and vertically
Modularity: three selectable connection technologies,
heating and display
Monitoring of availability, velocity and distance to the
tape via the interface, via warning output or online via
WebConfig
Fast, secure mounting and position-neutral replacement
through easymount mounting technology
33
Collision protection
Protection of the load pick-up and
load drop-off areas
Laser diffuse sensor
HT 10
Safety laser scanner
RSL 400

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Flexible selection of creeping movement and stop via two
independently adjustable/teachable switching points
Detection of reflective tape only, therefore not influenced
by objects in the background or in the track area
Scanning range limit: 0.05 – 25 m
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34
Safeguarding of expansive danger zones of up to 8.25 m
Two autonomous protective functions by means of two
safe switching output pairs
Large plain-text display for easy-to-read status messages
Bluetooth and Ethernet TCP/IP interface simplify commissioning
Simple mounting and easy device exchange by means of
separate connection unit
Various connection variants with M12 or cable
Time-saving, one-step configuration
Telpher lines
Identification
Identification
Bar code readers
BCL 500i, BCL 600i
RFID read/write systems
HFM 3500D, RFM 12/32/62






Integrated interfaces
Code reconstruction technology (CRT) for high system
availability
Integrated display
Large read field even with small modules
No focus adjustment necessary
multiScan over PROFINET or Ethernet TCP/IP








Frequency: 13.56 MHz (HF) / 868 MHz (UHF)
Max. reading distance: 400 mm (HF) / 5,000 mm (UHF)
Continuous detection via trigger function and no-read, even in
the case of failure
Secure identification without line-of-sight
Flexible process control via data updates (write)
Very flexible options for connection to the fieldbus interfaces
Wide product spectrum of devices as well as matching
transponders
RFM 32 Ex-n with EX certification zone 2
35
Our solutions for:
DRIVER-LESS TRANSPORTATION
SYSTEMS / SIDE-TRACKING SKATES
Reaching the goal safely with sensors
THANKS TO SENSOR SYSTEMS, DRIVERLESS
TRANSPORTATION SYSTEMS CAN SEE AND THINK
The constantly increasing demands on the
Solutions from Leuze electronic protect danger
dynamics of floor-bound driverless transporta-
zones, measure and transfer optical data from
tion systems (DTS) in production plants require
the vehicle and ensure real-time monitoring of
top performance from sensors. Particularly
the systems.
when many DTS are used simultaneously,
they need to be “intelligent” in order to avoid
collisions and ensure smooth operation.
36
Driverless transportation systems/
Side-tracking skates
Data transmission
Data transmission
Transport-path safeguarding
for driver-less transportation
systems and side-tracking
skates
Data transmission systems
DDLS 500
Data transmission systems
DDLS 200
Safety laser scanner
RSL 400

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100 Mbit transparent data transmission of all Ethernet protocols
such as PROFINET, EtherNet IP,
EtherNet TCP/IP, EtherCat, UDP etc.
Laser alignment aid
Monitoring of availability, velocity and
distance
Interference-free parallel operation
with AMS 300i
Integrated “one-man” alignment
device
Optionally with heating
(down to –30°C)
Operating ranges of 40 m, 120 m and
200 m
Access to all diagnostic data via an
integrated web server
Transfer of diagnostic data to the
control (DDLS 548i)

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2 Mbit transparent serial data
transmission
All internationally important interfaces
available (e.g., PROFIBUS, CANopen,
DeviceNet, etc.)
Integrated “one-man” alignment
device
Multifunctional control panel with
bar graph
Optionally with heating
(down to –30°C)
Not affected by ambient light
Interference-free parallel operation
with AMS 300i

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
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
Scanning angle 270°
Staggered operating ranges from
3 to 8.25 m
Two autonomous protective functions
Two safe switching output pairs
Bluetooth, Ethernet TCP/IP
Large plain-text display
Various connection variants with
M12 or cable
One-step configuration
37
Collision prevention/
object measurement
Positioning
Safety laser scanner
ROD4plus
Laser distance measurement devices
AMS 300i

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
For collision avoidance in applications without
danger-zone safeguarding
Measurement range 0 – 65,000 mm
Fast: measurement data transfer through Fast Ethernet
100 Mbit, scanning rate 50 Hz
Almost object-independent measurement
Measurement data transfer via Fast Ethernet
Integrated measurement data preprocessing
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38
Accuracy of ±2 mm at 200 m (±5 mm at 300 m)
Speed output and monitoring
Interfaces: PROFIBUS, PROFINET, INTERBUS, DeviceNet,
EtherNet IP, CANopen, EtherCAT, Ethernet, SSI, RS 232,
RS 422, RS 485
Diagnosis and prefailure messages
Display in 5 languages
M12 connection technology
Optionally with heating (down to –30°C)
Interference-free parallel operation with DDLS 500 or
DDLS 200 optical data transceiver
Simple alignment through decoupling of fastening
and alignment mechanics
SSI and PROFINET or SSI and PROFIBUS in parallel
Driverless transportation systems/
Side-tracking skates
Positioning
Signaling of status information
Measuring sensors
ODSL 30, ODS 10
Warning lights and signaling columns
C3, E4 and E7
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Measurement range 200 – 30,000 mm
Measurement time from 30 to 100 ms
Resolution up to 1 mm
Absolute measurement accuracy up to ±2 mm
Simple and fast operation via display on the device
Can be used universally with or without reflector
Ready-made C3
 Slim column with 3 LED modules
 No assembly, fast mounting
 Delivery incl. 1 m cable, open ends
Modular E4 and E7
Flexible configuration and mounting
 Mounting bracket for wall, post and horizontal mounting
 Vertical mounting: up to 5 modules
 Horizontal mounting: 2-sided, up to 10 modules
 Optional sound modules with the same high degree
of protection

39
Our solutions for:
SIDE-TRACKING SHELVES
The merchandise you want at the time you want it
WHEN AN ENTIRE RACK IS ON THE MOVE,
OUR SENSORS ARE IN THEIR ELEMENT
Short access times and a high system avail-
drives. For safeguarding aisle and foot space
ability are critical for the economic use of
and monitoring aisles, Leuze electronic offers
side-tracking shelves. This requires the precise
tailor-made sensor solutions, too.
positioning and synchronization of shelves and
40
Side-tracking shelves
Foot space protection
Positioning/
synchronization
Signaling of
status information
Single light beam safety
devices
SLS 46C
Energetic diffuse sensors
HRTR 25B,
HRTR 46B-Teach
Warning lights
EMS, FBA and D9

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For PL c (type 2) and PL d/e (type 4)
applications, in combination with
MSI-TR1 and MSI-TRM safety
monitoring devices
Ranges of up to 40 m and up to 70 m
Infrared and red-light variants
High degree of protection
IP 67 / IP 69K
Use to –30°C
Status LED display visible from all
sides
Fast alignment by means of
brightvision® and alignment LED on
front of receiver

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
Precise positioning even for glossy
objects
High repeatability
Versions with 2 individual switching
points in one sensor
EMS alarm indicator
 Sound chart (32 sounds) includes
standardized volume
 Adjustable via potentiometer,
max. 113 dB
FBA single lamp
 Bright, vibration-resistant,
shock-resistant
 Also suitable for outdoor use
Individual solutions with EMS & FBA
 Can be mechanically combined by
means of mounting kit
 Also suitable for a traffic-light-type
solution
D9 wall lamp in refined design
 Complete 3-color, semicircular signal
lamp with sound module
41
Our solutions for:
ORDER PICKING
The right product to the right addressee
SYSTEMS ARE MADE EFFICIENT
BY RELIABLE IDENTIFICATION
Order picking requires the precise and reliable
manual and automatic identification. Our wide
identification of merchandise for order-specific
and powerful identification product portfolio
assignment. Hand-held readers of bar codes or
increases performance and ultimately the
highly modern Ident technologies in 2D-code
cost-effectiveness of the system.
and RFID technology offer ideal results for both
42
Order picking
Pick & place
Identification (bar code)
Identification (2D-code / RFID)
Switching light curtains
CSL 505
Mobile code readers
Ident systems

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Area-covering, effective access
control
Specified operating range of 5 m
Beam resolutions5, 12.5, 25, 50,
100 mm
Plug & Play for simple installation
Warning function (soiling, defect)

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Bar code reading by touch
Rough industrial use, up to IP 65
Partially as wireless model via radio
(Bluetooth)
Wide range of hand-held readers for
bar codes for a wide range of
applications
Extensive selection of accessories
Can be integrated in all common
fieldbus systems via MA 200





Wide range of readers for 2D-codes
HCR 6200, HS 65x8 optimized for
directly marked parts
Mobile combi-devices for mixed
operation (RFID+1D-/2D-code)
Extensive selection of accessories
Partially as wireless model via radio
(Bluetooth)
43
Our solutions for:
CRANES
Smart solutions for automating crane systems
HEAVY LOADS ARE TRANSPORTED BY CRANE –
WORK WHICH IS MONITORED BY OUR SENSORS
44
Optical sensors by Leuze electronic are
manipulator control and reliable collision
available for a wide range of industrial crane
protection. The use of these sensors increases
systems. Tailor-made to the individual needs
process safety, productivity and availability of
of a wide variety of applications, our sensors
the system, and contributes to the protection
help to provide exact crane positioning,
of people and materials.
Cranes
Collision protection,
Distance monitoring
Data transmission
Data transmission systems
DDLS 500



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




100 Mbit transparent data transmission of all Ethernet protocols
such as PROFINET, EtherNet IP,
EtherNet TCP/IP EtherCat, UDP, etc.
Laser alignment aid
Monitoring of availability, velocity and
distance
Interference-free parallel operation
with AMS 300i
Integrated “one-man” alignment
device
Optionally with heating
(down to –30°C)
Operating ranges of 40 m, 120 m
and 200 m
Access to all diagnostic data via an
integrated web server
Transfer of diagnostic data to the
control (DDLS 548i)
Data transmission
Data transmission systems
DDLS 200







2 Mbit transparent serial data
transmission
All internationally important interfaces
available (e.g., PROFIBUS, CANopen,
DeviceNet, etc.)
Integrated “one-man” alignment
device
Multifunctional control panel with
bar graph
Optionally with heating
(down to –30°C)
Not affected by ambient light
Interference-free parallel operation
with AMS 300i
Diffuse sensors
Retro-reflective
photoelectric sensors
SR 10, PRK 46C



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

Long operating range up to 25 m
Up to 3 switching outputs (SR 10)
High function reserve guarantees
high availability under extreme
environmental conditions
Very good ambient light suppression
for uninterrupted operation
Area monitoring via window function
Function test via activation input
Analog output (SR 10)
45
Final position monitoring
Positioning
Positioning
Cubic inductive sensors
IS 244
Bar code positioning
systems
BPS 8
Bar code positioning
systems
BPS 300i



Switching distances up to 40 mm
for reliable detection at a distance
Sensor field can be oriented in
5 directions
Comfortable terminal compartment
up to 2.5 mm2



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

46
Absolute positioning up to 10,000 m
Curve-going, horizontally and
vertically
Degree of protection IP 67
Simple attachment using special
mounting device
Various protocols on RS 232 or
RS 485 via MA 8-xx
Very compact design
M12 connection technology
Customer-specific configuration
Up to a max. speed of 4 m/s
Accuracy relative to bar code tape
8 ±1 mm





Modularity: three selectable connection technologies, heating and
display
Monitoring of availability, velocity and
distance to the tape via the interface,
via warning output or online via
WebConfig
Fast, secure mounting and positionneutral replacement through
easymount mounting technology
Absolute positioning up to 10,000 m
with reproducible accuracy of
±0.15 mm
Curve-going, horizontally and
vertically
Cranes
Positioning
Manipulator control
Collision protection
Measuring sensors
AMS 300i, ODSL 30
Laser distance sensors
ROD4plus
Single light beam safety
devices
MLD 500
AMS 300i






Accuracy of ±2 mm at 200 m
(±5 mm at 300 m)
Speed measurement
Interfaces: PROFIBUS, PROFINET,
INTERBUS, DeviceNet, EtherNet IP,
CANopen, EtherCAT, Ethernet, SSI,
RS 232, RS 422, RS 485
Diagnosis and prefailure messages
Display in 5 languages



Measurement range 0 – 65,000 mm
Large scanning angle: 190°
Fast: measurement data transfer
through Fast Ethernet 100 Mbit,
scanning rate 50 Hz
Robust, surface-independent
measurement





Configuration is performed simply
by means of wiring, i.e. no software,
PC or DIP switch are necessary
Also, use at ambient temperatures as
low as –30°C is possible
Options: integrated laser alignment
aid, AS-i interface, 7-segment display
Simple device exchange by means of
Plug & Play with no programming
Range: 100 m
ODSL 30



Measurement range 200 – 30,000 mm
Measurement time 30 – 100 ms
Absolute measurement accuracy
±2 mm
47
Switching Sensors
Optical Sensors
Ultrasonic Sensors
Fiber Optic Sensors
Inductive Switches
Forked Sensors
Light Curtains
Special Sensors
Measuring Sensors
Distance Sensors
Sensors for Positioning
3D Sensors
Light Curtains
Forked Sensors
Products for Safety at Work
Optoelectronic Safety Sensors
Safe Locking Devices, Switches and Proximity Sensors
Safe Control Components
Machine Safety Services
Identification
Bar Code Identification
2D-Code Identification
RF Identification
Data Transmission /
Control Components
MA Modular Connection Units
Data Transmission
Safe Control Components
Signaling Devices
Connection Technology and Passive Distribution Boxes
Leuze electronic GmbH + Co. KG
In der Braike 1
73277 Owen
Phone +49 7021 573-0
Fax +49 7021 573-199
[email protected]
www.leuze.com
en 04-2016/11 50125622
Subject to modifications and errors
Industrial Image Processing
Light Section Sensors
Smart Camera
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