INST-605 Rev A - Gamber Johnson
INSTALLATION INSTRUCTIONS
Product
Revision
7160-0496
Form
INST-605
Rev.A
Printing Spec: PS-001
INTEGRATED POWER SUPPLY,
CF-31 DOCK REV AA+
This instruction sheet provides directions on how to install the Integrated Power Supply Kit
(7160-0496). This kit should be installed ONLY in the following products:
Panasonic Toughbook CF-31 Docking Station
Model No's. : 7160-0318-00 (-P), 7160-0318-01 (-P), 7160-0318-02 (-P), 7160-0318-07 (-P),
7160-0318-08 (-P), 7160-0318-09 (-P)
Cable Clamp
#8 X 5/8" Screw
#6 X 3/8" Screw
Orient Power Plug per dotted outline
and insert into socket. Rotate
Power Plug in direction of arrow
to keep plug in socket.
Power Plug
Retainer Strap
Power Supply
Terminal Cover
Attach Power Plug Cable
to Power Supply before placing
Power Supply in pocket
Panasonic Toughbook
Docking Station Model No's.
Listed Above
Product Mounting Disclaimer
Gamber-Johnson is not liable under any theory of contract or tort law for any loss, damage, personal injury, special, incidental or consequential damages for personal injury or other damage
of any nature arising directly or indirectly as a result of the improper installation or use of its products in vehicle or any other application. In order to safely install and use Gamber-Johnson
products full consideration of vehicle occupants, vehicle systems (i.e., the location of fuel lines, brakes lines, electrical, drive train or other systems), air-bags and other safety equipment is
required. Gamber-Johnson specifically disclaims any responsibility for the improper use or installation of its products not consistent with the original vehicle manufactures specifications
and recommendations, Gamber-Johnson product instruction sheets, or workmanship standards as endorsed through the Gamber-Johnson Certified Installer Program.
If you need assistance or have questions, call Gamber-Johnson at 1-800-456-6868
Pg 1
KIT INSTALLATION
1.
2.
3.
4.
5.
6.
Place Docking Station on a soft flat surface . Orient with the bottom facing up and lock
towards installer.
If attached remove mounting system and/or cable restraint bracket from bottom of dock.
With cable of Power Plug oriented perpendicular to the bottom of the dock insert Power Plug
into socket labeled DC IN 15.6V. After Power Plug is inserted into socket rotate Power Plug
towards LAN/WAN labels to lock Power Plug into socket.
Attach Power Plug Cable to Power Supply.
Place power Supply in pocket on right hand side of docking station. Ribbed surface of Power
Supply should be facing up.
Insert cable between snap finger and frame and secure with Cable Clamp and #6 X 3/8"
screw. See Fig. 1 for correct position of cable to maximize space around RF connector, if
dock is so equipped.
#6 X 3/8"
Screw
After rotating Power Plug into
pocket push cable past snap
finger. Pull cable tightly against
inside wall of housing, making
radius as small as possible.
Tighten cable clamp screw.
Cable Clamp
Fig. 1
7.
8.
9.
Route cable across dock and place connectors in space provided in front of Power Supply
and beneath Terminal Cover.
With connectors and wires placed into space provided attach Terminal Cover to dock using 2
#8 X 5/8" screws. Terminal Cover should overlap edge of Power Supply and secure it in
pocket when the screws are tightened (Fig. 2).
Install second Cable Clamp and #6 X 3/8" screw.
#6 X 3/8"
Screw
Terminal Cover
Cable Clamp
#8 X 5/8"
Screw
Fig. 2
Pg. 2
10.
Place Retainer Strap into pocket provided and attach with 2 #8 X 5/8" screws (Fig. 3).
Retainer Strap
Fig. 3
#8 X 5/8"
Screw
WIRING INSTRUCTIONS
IMPORTANT: Make sure that you have read this entire section before you begin wiring!
Refer to Fig. 4
1.
2.
3.
Install docking station into vehicle, making sure that all bolts are tight.
Attach BLACK ground wire to the location where the vehicle battery grounds to
vehicle chassis (Fig. 4).
Connect the RED wire to the supply voltage (V+) from the vehicle (Fig. 4).
Pg. 3
Fig. 4
Ground to Vehicle Chassis
Panduit # DNF14-250FIB
Quick Disconnect (female)
to black lead from dock.
16 AWG (black wire)
-
+
10"
Dock
Fuse
Panduit # DNF14-250FIB
Quick Disconnect (female)
to red lead from dock.
Vehicle Battery
Connect in-line fuse holder to lead
wire using Panduit #BSN14-C
Butt Splice connectors
Panduit # DNF14-250FIM
Quick Disconnect (male) to
black lead from battery.
16 AWG (red wire)
Panduit # DNF14-250FIM
Quick Disconnect (male)
to red lead from battery.
Pg 4
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