George Foreman GBQ100 Use & Care Manual

Gas Grills
ASSEMBLY MANUAL & PARTS LIST
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GBQ-100
GBQ-107
GBQ-200
GBQ-207
MANUFACTURED BY
RETAIN FOR FUTURE REFERENCE
ONWARD MULTI-CORP INC. 585 KUMPF DRIVE, WATERLOO, CANADA N2V 1K3
10084-GF10 02/01
OMC
OWNERS MANUAL
FOR USE WITH L.P. GAS (LIQUIFIED PETROLEUM GAS)
IN CANADA - PROPANE GAS
CERTIFIED
A.G.A. ANS Z21.58 LATEST
SAFETY ue naaa ae aaeas 2
INSTALLATION... eee eet eee aaa 2 meee O
L.P. GAS CYLINDER esse ran 3
OPD EQUIPPED CYLINDER 4
HOSE & REGULATOR... mere em eee 4
LEAK TESTING... nn 5 8
VENTURI TUBES -...........e.ecuecanecnaccacooenoadacacacenacas 5
LIGHTING.............em.. EEE 6 Please record your model and ВЕ HE
serial number here. E
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COOKING TECHNIQUES 7 Model number
MAINTENANCE Œ….……...…ccecceocnassennaceceneennenseaneess 10
Serial number
TROUBLE SHOOTING cu. 11
WARRANTY L.….……ccercersusmersassennencasauenseuces “es... 12 Date of purchase
READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GAS BARBECUE
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
6 noma como |
WATERLOO, ONTARIO, CANADA”
CUSTOMER TOLL FREE- 1-800-265-2150
8:30 — 5:00 MONDAY-FRIDAY EST
REV 02/01 10094-LPE
SAFETY
Your new gas grill is a safe, convenient appliance when
assembled and used properly. However, as with all gas-
fired products, certain safeguards must be observed.
Failure to follow these safeguards may result in
damage or injury. If you have questions concerning
assembly or operation, consult your dealer, gas
appliance serviceman, or your gas company.
This owner's manual is applicable to all makes and
models of gas grills. Some models of course do not
have all the options including side burner, cast iron grids,
ceramic briquets, rear rotisserie burner and drop down
shelves.
FOR YOUR SAFETY
If you smell gas:
Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odour continues, immediately call your gas
supplier or your fire department.
м о Юте
DO NOT store or use gasoline, or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other
appliance.
CAUTION
e FOR OUTDOOR USE ONLY.
e IF STORED INDOORS, DETACH AND LEAVE
CYLINDER OUTDOORS.
e THIS APPLIANCE MUST NOT BE OPERATED
UNATTENDED.
e SPECIAL CARE MUST BE TAKEN TO KEEP
SMALL CHILDREN AWAY FROM HEATED
SURFACES.
ELECTRICAL CAUTION
1. If any accessory is used on this appliance that
requires an external electrical power source, the
accessory when installed must be electrically
grounded in accordance with local codes. In the
absence of local codes, the following standards
apply:
(CANADA) CSA C22.1 Canadian Electrical Code
and
(U.S.A.) ANSI/NFPA No. 70-Latest Edition
2. Do not cut or remove the grounding prong from the
plug.
3. Keep the electrical supply cord and fuel supply hose
away from any heated surface.
WARNING
Fuels used in gas or oil-fired appliances, and the
products of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
“This warning is issued pursuant to California Health and
Safety Code Sec. 25249.6"
INSTALLATION
1. In Canada, this appliance must be installed in
accordance with the local code and the relevant
CGA standards:
CAN/CGA-B149.2 LP Gas/Propane Installation Code
and
Latest Local Codes where Applicable
In the U.S.A., this appliance must be installed in
accordance with the local code and the relevant
national code.
ANSI Z223.1-Latest Edition National Fuel Gas Code
2. The appliance must be located away from
combustible surfaces by at least 76cm/30” from each
side, and 76cm/30” from the rear.
Re 30"/ 76CM
LR
a
3. Do not operate this appliance under any overhead
roof construction or foliage.
4. This appliance is for OUTDOOR USE ONLY, DO
NOT operate in garage, shed, balcony or other such
enclosed areas.
5. DO NOT restrict the flow of air to the appliance.
6. Keep the area surrounding the appliance free of
combustible materials, gasoline, and all flammable
liquids and vapours.
7. This appliance is not intended to be installed in, or
on, recreational vehicles and/or boats.
LP GAS CYLINDER PLACEMENT
8. Cylinders must be installed according to assembly
instructions using brackets provided. DO NOT place
cylinders on the bottom shelf of the barbecue.
‘LP GAS CYLINDER
QCC®-1 QUICK CLOSING COUPLING
Cart and Pedestal models are designed to be used with
an LP gas cylinder equipped with the new QCC®-1 Quick
Closing Coupling system.
The QCC®-1 system incorporates new safety features
required by the Canadian Standards Steering Committee
and the American National Standards Institute (ANSI).
e Gas will not flow until a positive connection has been
made.
e A thermal element will shut off the flow of gas
between 240° and 300° F.
* When activated, a Flow Limiting Device will limit the
flow of gas to 10 cubic feet per hour.
NIPPLE WITH
FLOW
LIMITING DEVICE -
HEAT N \
==>
\ CYLINDER
SENSITIVE
HAND WHEEL _A
CHECK SHUT OFF
VALVE VALVE
REGULATOR
The LP Gas Cylinder is not included with the Gas
Grill. Be sure to purchase one with the QCC® valve.
This valve is recognized by the external threads on the
inlet port of the valve. QCC® equipped cylinders are
available from your Gas Grill Dealer.
Any attempt to connect the regulator, by use of
adapters or any other means, to any other valve
could result in damage, fire or injury and may negate
the important safety features designed into the
QCC®-1 system.
SPECIFICATION:
1. All LP gas cylinders used with this appliance must
be constructed and marked with the specifications
for LP Gas Cylinders in accordance with the
Canadian Transport Commission (CTC) for use in
Canada, or the U.S. Department of Transport (DOT)
for use in the U.S.A.
2. The LP gas cylinder used for this appliance must not
have a capacity larger than 20 Ib.(9 kg).
Approximately 18" (46cm) high
12" (31cm) diameter
3. Al LP gas cylinders used with this appliance should
be inspected at every filling and re qualified by a
licensed service outlet at the expiry date (10 years),
in accordance with the DOT (USA) and CTC
(Canada) codes for LP Gas Cylinders.
4. All LP gas cylinders used with this appliance must
be provided with a shutoff valve terminating in a
cylinder valve outlet No. 510, specified in the
Standard for Compressed Gas Cylinder Valve Outlet
and Inlet Connection (USA) ANSI/CGA-V-1-1977
(Canada) CSA B96.
The cylinder supply system must be arranged for
vapour withdrawal.
The cylinder must include a collar to protect the
cylinder valve.
The cylinder valve must include a safety relief device
having direct communication with the vapour space
of the cylinder.
HANDLING:
1. Government regulations prohibit shipping full LP gas
cylinders. You must take your new cylinder to a LP
gas dealer for filling.
2. Afilled LP gas cylinder is under very high pressure.
Always handle carefully and transport in the upright
position. Protect the valve from accidental damage.
3. Do not tip the LP gas cylinder while connecting it to
the regulator. Fasten the cylinder securely during
transport, use and storage.
4. If the cylinder is tipped after it is connected to the
regulator, shut off the gas, disconnect the regulator
and have it checked before using again.
STORAGE:
1. Store the LP gas cylinder outdoors in a well
ventilated place.
2. Do not store the LP gas cylinder in direct sunlight,
near a source of heat or combustion.
3. If you intend to store the grill indoors, disconnect and
remove the LP gas cylinder first. Disconnected
cylinders must have plugs installed and must not be
stored in a building, garage or any other enclosed
area.
4. Keep out of the reach of children.
5. When the LP gas cylinder is connected to the gas
grill, the gas grill and LP gas cylinder must be stored
outside in a well ventilated place.
OPERATION:
1. Never connect your gas grill to an LP gas cylinder
without the regulator provided, and NEVER TO AN
UNREGULATED LP GAS SUPPLY. The gas
regulator supplied with the appliance must be used.
2. Always leak test the LP gas cylinder to regulator
connection when connecting the LP gas cylinder to
the appliance. See "Leak Testing".
3. Do not operate appliance if the smell of LP gas is
present. Extinguish all flame and determine source
of LP gas before proceeding. Do not ignite the
appliance until the LLP gas leak has been found and
sealed.
4. Always shut off LP gas cylinder valve when the
appliance is not in use.
OPD EQUIPPED CYLINDER HOSE & REGULATOR
OVERFILL PREVENTION DEVICE
Effective January 1, 1998, the standard for outdoor gas
appliances, ANSI Z21.58/CAN/CGA-1.6, requires that
appliances are to be used with cylinders equipped with an
Overfill Prevention Device (OPD).
The OPD is designed to reduce the potential for the
overfilling of propane cylinders, thus reducing the
possibility of relief valve discharges of raw propane. The
new OPD causes a slower purge/fill operation. Some
consumers have been advised by filling stations that these
cylinders are “defective”. This is not a defect. Some
propane filling stations may not be aware of this new
device and its effect on the purge/fill operation.
New OPDs coming onto the market have new technology
that allows for much greater BTU outputs which will
decrease the amount of time it takes to purge a cylinder.
Identification
To identify these cylinders, the new OPD handwheel has
been standardized to the shape shown.
NEW
OPD
HANDWHEEL
FILLING STOPS
AT 80% FULL
Cart and Pedestal models are equipped with a hose and
regulator with a QCC®-1 Quick Closing Coupling.
1.
7.
The QCC® coupling contains a magnetic Flow Limiting
Device which will limit the flow of gas should there be a
leak between the regulator and the appliance valve. This
device will activate if the cylinder valve is opened while
the appliance valves are open. Be sure the appliance
valves are off before the cylinder valve is opened to
prevent accidental activation.
. The QCC® coupling incorporates a heat sensitive hand
wheel that will cause the back check module in the
Qcc® cylinder valve to close when exposed to
temperatures between 240° and 300°F. Should this
occur, do not attempt to reconnect the nut. Remove
hose/regulator assembly and replace with a new one.
. The pressure regulator is set at 11 inches WC (water
column) and is for use with LP gas only. The hose and
hose couplings comply with CGA Standard CAN 1.83.
No modifications or substitutions should be attempted.
. Protect the hose from dripping grease and do not
allow the hose to touch any hot surface, including
the base casting of the barbecue.
Inspect seal in the QCC® cylinder valve when replacing
LP gas cylinder or once per year whichever is more
frequent. Replace seal if there is any indication of
cracks, creases, or abrasion.
. Inspect hose before each use of the barbecue. If the
hose is cracked, cut, abraded or damaged in any way,
the appliance must not be operated.
For repair or replacement of hose/regulator assembly,
contact your dealer or approved service centre.
Connection
1.
. NIPPLE WITH
Be sure cylinder valve FLOW
. LIMITING DEVICE
and appliance valves wear N >—
are "off". mouse A ta
Place full LP gas NA \ TN
cylinder on base CYLINDER
mounting lip and VALVE VALVE
secure top collar as
per assembly
instructions.
Center the nipple in the cylinder valve and hold in
place. Using other hand, turn the hand wheel
clockwise until there is a positive stop. Do not use
tools. Hand tighten only. When making the
connection, hold the regulator in a straight line
with the cylinder valve, so as not to cross thread
the connection.
Leak test connections. See "Leak Testing".
Refer to lighting instructions. To avoid activating the
Flow Limiting Device when lighting, open cylinder
valve slowly with the appliance valves off. If the
Flow Limiting Device is accidentally activated, turn off
cylinder valve and appliance valves, wait 10 seconds to
allow the device to reset, open cylinder valve slowly,
then open the appliance valve.
REGULATOR
LEAK TESTING
All factory-made connections have been thoroughly tested
for gas leaks. However, shipping and handling may have
loosened a gas fitting.
AS A SAFETY PRECAUTION:
e TEST ALL FITTINGS FOR LEAKS BEFORE USING
YOUR GAS BARBECUE.
e TEST THE CYLINDER VALVE FOR LEAKS EACH
TIME THE CYLINDER IS FILLED.
e TEST FOR LEAKS EVERY TIME YOU CONNECT A
GAS FITTING.
e DO NOT SMOKE!
e NEVER TEST FOR LEAKS WITH A LIGHTED
MATCH OR OPEN FLAME.
e TEST FOR LEAKS OUTDOORS.
TO TEST FOR LEAKS:
1. Extinguish any open flame or cigarettes in the area.
2. Be sure that cylinder valve and appliance valves are
"off".
3. Connect LP gas cylinder. See "Hose and Regulator".
4. Prepare a soap solution of one part water, one part
liquid detergent.
5. With a full gas cylinder, open cylinder slowly.
6. Brush the soap solution on each connection.
If your barbecue is equipped with a side burner or rear
burner:
a. Place finger tip over the opening in the orifice at the
end of hose.
b. Turn "SIDE"/"REAR" control to "HI".
с. Brush soap solution on each connection between
orifice and control valve.
d. Turn "SIDE"/"REAR" control to "OFF".
ORIFICE
7. Aleak is identified by a flow of bubbles from the area
of the leak.
8. If aleak is detected, close the gas cylinder "shut-off"
valve, tighten the connection and retest (Step 5).
9. Ifthe leak persists, contact your barbecue dealer for
assistance. Do not attempt to operate appliance if a
leak is present.
VENTURI TUBES
* KEEP VENTURI TUBES CLEAN.
о Blockages caused by spiders insects and nests
can cause a flashback fire.
Although the barbecue might still light, the backed up gas
might also ignite and cause a fire around the venturi tubes
at the control panel or side burner.
VENTURI TUBE
e If a flashback fire occurs, turn off gas at the
source immediately
Inspect and clean the venturi tubes (main burner, side
burner, rear burner) if any of the following symptoms
occur:
1. You smell gas.
SPIDER WEB
2. Your barbecue does not reach temperature.
3. Your barbecue heats unevenly. |
4. The burners make popping noises.
Inspecting € Cleaning Venturi Tubes
1. Turn off gas at the source. i.e. the gas cylinder or
supply line for natural gas.
2. When barbecue is cool, remove burner fasteners from
bottom, lift the burner from the barbecue housing.
3. Clean the venturi tubes with a pipe cleaner or venturi
cleaning tool (Accessory #18270).
tr is, Pa
4. Lower the burner into position in the barbecue
housing, making sure that the venturi tubes are
correctly aligned and fitted on the orifices.
5. Secure burner with burner fasteners.
LIGHTING
9a.
С
А В
А. LEFT BURNER CONTROL F. MANUAL LIGHTING HOLE
B. RIGHT BURNER CONTROL G. HANDLE
С. SIDE BURNER CONTROL H. SIDE BURNER
D. REAR BURNER CONTROL |. CYLINDER VALVE
E. IGNITOR J. REGULATOR
The appliance must be assembled as per the
assembly instructions.
Check that your gas cylinder is full and properly
connected to the regulator.
Check that there are no gas leaks in the gas supply
system. See Leak Testing.
Check that the venturi tubes are properly located
over the gas valve orifices.
Check that both Main Burner and Side Burner
ignition wires are connected.
Read carefully all instructions contained on the
information plate attached to the barbecue.
WARNING: Open lid before lighting.
Set control knobs to "OFF" and turn on the gas
supply.
For Main Burner:
Push and turn right control knob to "Hi".
Push the ignitor knob 3 or 4 times or match light.
Burner should ignite within 5 seconds.
(Ignition may perform better with right control knob
or both control knobs set at medium.)
Note: To light burner with a match follow steps 1
thru 8 above.
Insert lighted match through lighting hole located at
the bottom right of the grill housing.
Push and turn right control knob to "Hi".
Burner should ignite within 5 seconds.
After the right burner is lit, push and turn left control
knob to "Hi". Left burner will ignite automatically.
9b. For Side Burner:
Эс.
10.
Push and turn control knob to "Hi."
Push the ignitor knob 3 or 4 times.
Burner should ignite within 5 seconds.
Note: To light burner with a match follow steps 1
thru 8 above.
Apply lighted match to burner ports.
Push in the control knob and turn to "Hi".
Burner should ignite within 5 seconds.
For Rear Burner Rotisserie:
Warning - Do not operate the main burner
simultaneously with the rear burner as this may
result in a grease fire and/or damage to the
barbecue.
Caution: Rear burner must be in place before
operating the control knob.
REMOVE THE WARMING RACK.
Follow steps 1 thru 8.
Place lighted match near rear burner ports.
Push and turn control knob to "Hi".
Burner should ignite within 5 seconds.
It is important to have lighted match near burner
ports BEFORE turning the control knob.
Caution - Check your barbecue after lighting.
CHECK FLAME BURNER All the ports on
к ) the burner should
SJ show a 2.5cm
1000 0000) flame on "Hi"
\ 7 setting.
BURNER PORTS
If any of the following symptoms occur there is
probably a blockage in the venturi tubes. Shut off
gas at once and clean the venturi tubes. See
"Venturi Tubes".
1. You smeli gas.
2. If a flashback fire occurs.
3. Your barbecue heats unevenly.
4. The burners make popping noises.
IF BURNER DOES NOT IGNITE:
1.
1.
Push and turn control knob to "OFF".
Wait 5 minutes, then try again with right control knob
or both control knobs set at medium.
If any burner will not light, consult "Trouble Shooting
Guide". If problem cannot be resolved, do not
attempt to operate the appliance; contact your dealer
or approved service centre.
SHUT DOWN
Turn off cylinder valve.
2. Turn control knobs to "OFF".
OPERATION
COOKING TECHNIQUES
DAN
Burn-off. Before cooking on your gas barbecue for the
first time, burn off the barbecue to rid it of any odors or
foreign matter as follows:
Remove cooking grids and warming rack and wash
in mild soap and water. ignite the burner. Close
The lid and operate the barbecue for 20 minutes
with the control knobs set at "MEDIUM". Turn the gas
off at the source. Turn the control knobs to "Off",
Let the appliance cool down, replace the grids.
You are now ready to use the appliance.
Preheating. it is necessary to preheat the barbecue
with the lid closed for a short time before cooking
certain foods. Food that requires a HIGH cooking
temperature needs a preheat period of six to ten
minutes; food that requires a lower cooking
temperature needs only a period of two to five
minutes. There is No need to preheat for casseroles
or other food that requires slow cooking.
Lid Position. The position of the lid during cooking is
a matter of personal preference, but the barbecue
cooks fastest, uses less gas, and controls the
temperature best with the lid closed. A closed lid
also imparts a smokier flavor to meat cooked
directly on the grid, and is essential for smoke,
rofisserie and convection cooking.
COOKING TEMPERATURES
HIGH Setting. With the control knobs at HIGH, the
surface temperature at the cooking grid is
approximately 550° F (290° C) when the barbecue is
, warmed up. Use this setting only for fast warm-up,
for searing steaks and chops, and for burning food
residue from the cooking grids and briquets after
the cookout is over. Rarely, if ever, do you use the
HIGH setting for extended cooking.
Medium Setting. With the control knobs at MEDIUM,
the temperature inside the barbecue is
approximately 450° F (230°C) with the lid down. Use
this setting for most grilling. roasting, and baking,
and for cooking hamburgers and vegetables.
Low Setting. With the control knob at LOW, the
temperature inside the barbecue is approximately
380° F (175° C). Use this setting for all smoke
cooking, rotisserie cooking, and when cooking very
lean food such as fish.
These temperatures are approximate only and vary
with the outside temperature and the amount of =
wind.
When cooking by the convection or rotisserie method,
use a meat thermometer for best results.
PREPARATION:
1. Prepare food in advance to avoid delay and timing
problems. If using marinade or spices, they should
be applied before placing meat on the cooking grid.
2. Organize the area around the barbecue to
include forks, tongs, oven mitts, sauces and
seasonings, fo allow you to stay in the vicinity of
the barbecue while cooking.
3. Trim excess fat from meat to minimize the "flare-
ups" that are caused by dripping grease.
4. To avoid the problem of food sticking to the
cooking grid, coat the grids with vegetable oil
or non-stick spray before lighting the burners.
5. Pre-heat the barbecue to the desired
temperature with the cover closed, before
starting to cook.
6. Vegetables are best done in aluminum foil with
enough moisture to create steam. Cooking
time for vegetables will be similar to baking or
steaming on the electric range.
7. Check the gas supply before starting the
barbecue.
MEAT THERMOMETER GUIDE:
BEEF/LAMB RARE , 55°C (130%
BEEF/LAMB MEDIUM 68°C (150°F)
BEEF/LAMB WELL DONE 71°C (160%)
VEAL WELL DONE 65°C (150°F)
PORK WELL DONE 77°C (170°F)
POULTRY WELL DONE 77°C (1706
GRILL COOKING
Grill cooking is the most popular form of barbecuing.
The techniques are dictated by personal taste.
1. Hold the salt when cooking meats on the barbecue.
The meat will stay juicier if the salt is added after
cooking.
2. Don't baste meats until they are one-third to one-half
cooked. Sauces with tomato, sugar, and oil burn
easily and can produce unappetizing results if
allowed to burn.
3. To prevent steaks from "drying out", use tongs rather
than a fork and start on "HIGH" to sear the meat and
seal the juices in. Reduce the heat when the meat is
well browned. Generally, thicker cuts of meat will
stay moist better on a barbecue.
4. To test when the meat is done, make a small cut at
the thickest section or near the bone to check colour.
5. For best results, don't let the flames reach the food.
If “flare-ups" occur, remove the food. This will
eliminate the "burned taste", particularly for chicken
and pork.
COOKING TECHNIQUES
GRILL COOKING
6. Grilling with the cover closed on low heat will
enhance the "smoked" flavour.
7. After cooking, close the cover and turn burners to
"HIGH" for approximately 10 minutes to burn off any
residue on the grids and briquets.
8. For additional heat adjustment use two position
cooking grid to raise and lower cooking surface.
GRILL COOKING GUIDE:
COOKING TIME
MEAT SIZEWEIGHT TEMP. RARE WELL
_ _ DONE
HAMBURGER PATTIES LOW-MED 12 - 14 MIN
STEAKS 1" THICK MED 8 - 12MIN
STEAKS 1-2" THICK MED 16 - 24MIN
LAMB CHOPS 2" THICK LOW-MED 15 - 25 MIN
PORK CHOPS 1" THICK LOW-MED 25 - 30MIN
SPARE RIBS WHOLE LOW 40 - 60MIN
CHICKEN WINGS WHOLE LOW 25 - 35MIN
CHICKEN BREAST WHOLE LOW 30 - 45MIN
FISH FILLET 1%" THICK LOW-MED 15 - 20MIN
LOBSTER (SPLIT) WHOLE/TAILS LOW 15 -__ 20 MIN
CONVECTION COOKING
This method is ideal for roasting large cuts of meat with
or without a rotisserie.
1. Set up the barbecue before lighting. Place drip pan
on top of briquets, beneath centre of food. Put half
to one inch of water in the drip pan. Fruit juice, wine
or a marinade may also be added to enhance the
flavour. Do not let the drip pan run dry.
2. For roasting without a rotisserie, place meat in a
roasting rack directly on the grids.
3. In most cases convection cooking is best with the
cover closed and the heat reduced.
4. Turn barbecue off and allow it to cool before
removing drip pan. The fat drippings are highly
flammable and must be handled carefully to avoid
injury. |
ROTISSERIE COOKING
1. The rotisserie can accommodate up to 7 kg (15 Ib) of
meat with the limiting factor of rotating clearance.
For best results the meat should be centered on the
centre line of the spit to eliminate an out-of-balance
condition.
2. The rotisserie can
be used with a
cooking grid if
space allows.
Place the meat
closest to the
handle on the spit
to make handling
easier.
3. Fasten the meat securely on the spit prior to placing
it on the barbecue. For poultry, tie the wings and
legs in tightly to avoid contact with drip pan.
4. In most cases rotisserie cooking is best with the
cover closed and the heat reduced.
5. Prior to placing the meat on the barbecue, baste the
meat with vegetable oil. This will enhance the
browning on the outside of the meat.
6. For most applications of rotisserie cooking, a drip
pan is recommended to catch the drippings. Place
drip pan on top of briquets, beneath centre of food.
Put half to one inch of water in the drip pan. Fruit
juice, wine or a marinade may also be added to
enhance the flavour. Do not let the drip pan run dry.
For cooking without a drip pan, close attention must
be paid to avoid the risk of grease fire.
7. Use oven mitts when handling the spit or working
around the barbecue to avoid injury.
8. Turn barbecue off and allow it to cool before
removing drip pan. The fat drippings are highly
flammable and must be handled carefully to avoid
injury.
CONVECTION/ROTISSERIE COOKING GUIDE:
BEEF ROAST 3-6 LB MED/LOW 2 - 4 HRS
BEEF ROAST 6-10 LB MED/LOW 3 - 5 HRS
PORK ROAST 2-5 LB MED/LOW 2 - 4 HRS
PORK ROAST 6-10 LB MED/LOW 3 5 HRS
TURKEY OR CHICKEN 2-51B MED/LOW 2 4 HRS
TURKEY OR CHICKEN 5-101B MED/LOW 3 5 HRS
Rear Burner Rotisserie
Certain models feature a rear burner for rotisserie
cooking. The rear burner rotisserie method is the
ultimate for cooking roasts and fowl. With the heat
source located behind the food, there is no chance of a
flare up caused by fat drippings to burn or spoil your
dinner. Cook with confidence knowing you will get
perfect results every time. A dish or drip pan placed
below the spit will collect the juices for basting or for
preparing a sauce.
The spring loaded rear burner may be easily removed
when not in use.
г. - < ое
COOKING TECHNIQUES
HOW TO USE A SPIT
LEG OF LAMB
SPIT BALANCE
SPIT
BALANCE
1. Have 3" of bone sawed from small end of leg.
Leave meat around bone intact to form a flap. 4 L th Я handle to allow the bal to t
: . Loosen the rod handle to allow the balance to turn
Put a spit fork on rod. freely. Set the rotisserie rod in the slots of the
Fold flap up and run rod through flap and leg. barbecue casting. Let the heaviest side of the meat
Put second fork on rod and insert forks in each end rotate to the bottom.
of leg. Test for balance. Tighten screws. 2. Adjust the balance to the top of the rod, opposite the
heaviest side of the meat. Tighten the rod handle.
POULTRY Periodically, check to see if the meat turns smoothly
while cooking. Adjust the balancer as necessary.
1. With breast down; bring neck skin up over cavity. HOW TO USE A BARBECUE
Turn under edges of skin; skewer to back skin. THERMOMETER
Loop twine around skewer and tie.
Turn breast side up; tie or skewer wings to body.
1. The accurate way to determine when a large piece
of meat is done is to use a barbecue thermometer.
Insert the thermometer at an angle so the sturdy
pointed metal tip rests in the center of the thickest
part of the meat. Be careful that it doesn't touch
the spit or the bone, and that the point is not
resting in fat.
2. Leave the thermometer in place while the meat
2. Puta spit fork on rod. Insert rod in neck skin parallel revolves. When the thermometer reaches the
to backbone; bring it out just above tail. desired temperature the meat is done. Add your
Put second fork on rod and insert forks in breast and sauces during the last few minutes of cooking time,
tail. Test for balance. Tighten screws. then take the meat off spit and let the meat stand
3. Tie tail to rod with twine. Cross legs; tie to tail. about 15 minutes to firm up. Carve and serve.
For poultry: insert the tip of the thermometer in the
thickest part of the thigh close to the body.
For ham or roasts: insert the tip of the thermometer in
the center of the heaviest section of the meat.
1. Tie or skewer wings to body.
Put a spit fork on rod. Dovetail chickens on rod.
Loop twine around tails and legs; tie to rod.
Put second fork on rod and insert forks in chicken.
Tighten screws.
MAINTENANCE
PERIODIC MAINTENANCE
After you have finished, prepare for the next cookout by
burning off any residue of food from the grid and briquets
in the following manner.
Cooking Grids
Remove all food from the grids, turn the control knobs to
“HIGH”, and operate the barbecue with the lid closed for 5
to 10 minutes or until smoking stops. Turn the gas cylinder
valve to OFF, then the control knobs to OFF.
Use a long-handled brass wire brush to clean the grids.
Remember that the barbecue is hot, so wear kitchen mitts
or use a pot-hoider to handle the brush.
You do not have to wash the grids and upper cooking rack
after each cookout, but if you wish to do so, use a mild
soap and water solution, then rinse them thoroughly.
Never use a commercial oven cleaner.
Porcelain Coating - Most OMC cooking grids are coated
with a durable porcelain enamel to assist in cleaning and
reduce the tendency of food from sticking to the grid.
Some chipping may occur if mishandled. This will not
affect the use or performance of the grids. If some rust
appears, remove the rust with a scrub pad and coat the
grid with cooking oil.
Ceramic Briquets
If any residue begins to accumulate on
the briquets, remove the cooking grids | | |
and turn the briquets over prior to
lighting the barbecue. The underside
will self clean while preheating the
barbecue. Place briquets evenly in LL
one layer.
Flav-R-Cast
Excess food residue may be removed using a scrub pad or
brass grill brush. Coat the Flav-R-Cast with cooking oil
when not using the barbecue for an extended period. The
Flav-R-Cast is coated with a matte porcelain finish to
assist in cleaning and help prevent rust. Some chipping
may occur if mishandled. This will not affect the use or
performance of the Flav-R-Cast. If rust appears, remove
the rust with a scrub pad and coat with cooking oil.
Flav-R-Wave/Flav-R-Plus
Excess food residue can be removed using a scrub pad or
putty knife. Some chipping may occur if mishandled. This
will not affect the performance. If rust appears remove the
rust with a scrub pad and coat with cooking oil
118 —#+ A Imm
Grease Cup Holder
The grease cup holder is located on the bottom of
the cooking oven immediately below the hole
through which grease wili drain. The grease cup
is not provided. The clip, however, has been
designed to hold a standard soup can or jar.
Simply snap the can or jar into place. The grease
cup shouid be checked and replaced regularly to prevent
grease from overflowing onto your patio.
General Cleaning
When the barbecue is cold, remove the grids. If equipped
with briquets, turn over. Ignite the burners; operate the
barbecue on High with the lid closed for 10 minutes or until
smoking stops. Turn the gas cylinder valve to OFF, turn
the control knobs to OFF. If equipped with Flav-R-Cast,
Flav-R-Wave or Flav-R-Plus remove and clean with scrub
pad or putty knife before or after heating. Do not handle
these components when hot. When the barbecue is
cool, clean the interior of the bottom oven by scrapping the
sides and vacuuming.
ANNUAL MAINTENANCE
To ensure safe and efficient performance, this appliance
should be inspected and cleaned at least once per year or
after any period of storage exceeding one month.
Burner
Remove burner and inspect for cracks and deterioration.
Clean venturi tubes using a
pipe cleaner or venturi
brush to eliminate any
blockages caused by
spiders or insects. See
"Venturi Tubes".
While burner is removed, clean interior of bottom casting.
Hard deposits can be removed with a wire brush and
surfaces washed with soap and water.
Hose
Inspect and replace if necessary. See "Hose and
Regulator".
Perma-Mold Shelves
Wash with soap and water. To enhance luster, coat lightly
with cooking oil. To enhance luster, coat lightly with
cooking oil.
Exterior Finish
If white oxidation spots appear, wash the outside of the
housing with a mild soap and water solution. Rinse the
surfaces thoroughly, then wipe them with a cloth dipped in
cooking oil to restore the luster.
For repair of paint scratches and scuffs, use a good quality
HIGH temperature (600°F) spray paint for touch-up.
Replacement Parts
If a problem is found with the regulator, hose, burner, or
control valves, do not attempt repair. See your dealer,
approved service centre, or contact the factory for repairs
or replacement parts. To ensure optimum performance,
use only original OMC replacement parts.
Leak Test
After reconnecting gas cylinder, be sure to check for leaks.
See "Leak Testing”
10
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
SMELL OF GAS
SHUT OFF LP GAS CYLINDER VALVE AT ONCE.
DO NOT USE THE APPLIANCE UNTIL LEAK IS SEALED.
Leak detected at cylinder, regulator or
other connection.
1. Regulator fitting loose.
2. Gas leak in hose/regulator or control
valves.
1. Tighten fitting and "Leak Test".
2. See authorized service centre.
Flame flashback beneath control panel.
1. Venturi blocked.
1. Remove burner, clean venturi. See
"Venturi Tubes".
Burner will not light.
1. Out of LP Gas.
2. ignitor wire(s) not connected.
3. lgnitor electrode misaligned on
burner.
4. {ignitor malfunction.
5. Regulator is not fully connected to the
cylinder valve.
6. Burner valve left open while cylinder
valve was opened causing excess
flow device to activate.
7. Aleakin the system causing the
excess flow device to activate.
8. Venturi blocked.
9. Venturi not aligned with valve orifice.
10. Orifice blocked.
11. Hose is twisted.
1. Refill LP Gas Cylinder.
2. Connect both main burner and side
burner electrode wires.
3. Realign electrode.
4. Use "Manual Lighting" Procedure.
5. Tighten the regulator hand wheel.
6. Close burner and cylinder valves.
Open cylinder valve slowly, then open
burner valve to light.
7. Leak test connections to determine
loose fitting. Tighten fitting. Leak test
system.
8. Remove burner, clean venturi. See
"Venturi Tubes".
9. Realign venturi to orifice. See
"Venturi Tubes".
10. Remove burner, clean orifice with a
pin or fine wire. Do not attempt to drill
orifice.
11. Straighten hose. Keep away from
bottom casting.
Decreasing heat, "popping sound".
. Out of LP Gas.
2. Venturi blocked.
1. Refill LP Gas Cylinder.
2. Remove burner, clean venturi. See
"Venturi Tubes".
Hot spots on cooking surface.
1. Briquets not evenly distributed.
2. Venturi blocked.
1. Spread briquets evenly on briquet
grate - one layer only.
2. Remove burner, clean venturi. See
"Venturi Tubes”.
“Flare-ups" or grease fires.
1. Excessive grease buildup on
briquets.
2. Excessive heat.
1. Clean briquets. See "Maintenance".
2. Turn burner controls to a lower
setting or raise cooking grid to upper
position (2-position grids only).
Humming noise from regulator.
1. Cylinder valve turned on too quickly.
1. Turn cylinder valve on slowly.
Yellow Flame.
1. Some yellow flame is normal. If it
becomes excessive the venturi may
be blocked.
2. Burner ports blocked.
1. Remove burner, clean venturi. See
"Venturi Tubes".
2. Remove burner & clean with soft
bristle brush.
Inside of lid appears to be peeling.
1. This is a build up of grease not faulty
paint.
1. Clean with stiff bristie brush or
scraper.
11
- WARRANTY
The Warranty is effective from date of purchase and is limited
to the repair or replacement of parts at no charge, which prove
to be defective under normal domestic use.
In North America replacement is FOB Factory.
In all other countries replacement is FOB Distributor. (consuit
your Dealer for name of Distributor).
All other costs are the responsibility of the owner.
This warranty is extended only to the original purchaser as
indicated on the warranty registration and applies only to
products sold at retail and only when used in country where
purchased. (Different types of gas used in different countries
require appropriate valves, orifices and regulators.)
WHAT IS COVERED
Oven castings LIFETIME
(paint 120 days)
Burners Super 8 and H Type 5 years
Oval & Tube Type 3 years
All Remaining Parts Excluding tank 2 years
WHAT IS NOT COVERED
Any failures or operating difficulties due to accident, abuse,
misuse, alteration, misapplication, vandalism, improper
installation or improper maintenance or service, or failure to
perform normal and routine maintenance, including but not
limited to damage caused by insects within the burner tubes,
as set out in the owner's manual.
Deterioration or damage due to severe weather conditions
such as hail, hurricanes, earthquakes or tornadoes,
discoloration due to exposure to chemicals either directly or in
the atmosphere.
Shipping or transportation costs.
Removal or re-installation costs.
Labor costs for installation and repair.
Cost of service calls.
Liability for indirect, or consequential damages.
BURNERS
The life of burners (made of stainless steel) depends almost
entirely on proper use, cleaning and maintenance. This
warranty does not cover failure due to improper use and
maintenance. In this event the warranty grants the owner the
option of buying a new burner at the following discounts from
current price. During 3rd year - 50%, 4th year - 40%,
Sth year - 25%. Shipping and handling charges are the
responsibility of the owner.
PORCELAIN COOKING GRIDS
Most cooking grids are coated with a durable porcelain enamel
to assist in cleaning and reduce the tendency of food from
sticking to the grid. Porcelain is essentially a glass coating.
Some chipping may occur if mishandled. This will not affect
the use or performance of the grids. The grids are not
warranted against chipping or rusting due to mishandling. If
some rust appears, remove the rust with a scrub pad and coat
the grid with cooking oil.
BRIQUETS
These Gas Grills are designed for use with OMC Ceramic
Briquets. Only one layer is to be used. Place evenly. Use of
any other product will nullify the warranty.
FLAV-R-CAST, FLAV-R-WAVE & FLAV-R-PLUS
This is warranted against defects in materials or rust through
for a period of 2 years from date of purchase. Surface rust will
not affect the performance of this component and is not
covered by the warranty. If rust appears, remove the rust with
a scrub pad and coat with cooking oil.
LP GAS CYLINDER
The manufacturer of the gas grill does not manufacture LP Gas
Cylinders. The LP Gas Cylinder manufacturer is responsible
for the materials, workmanship and performance of the
cylinder. If the cylinder has a defect, malfunctions, or you have
a question regarding the cylinder, contact your dealer or the
cylinder manufacturer.
REPLACEMENT PARTS
"Genuine OMC Gas Barbecue Parts" must always be used for
replacement. Use of any other parts will automatically nullify
the above warranty.
WARRANTY CLAIMS
All warranty is handled directly by OMC. Parts must be returned to Warranty Department, shipping charges prepaid, accompanied by
Model #, Serial #, and if your grill is not registered, proof of purchase (copy of sales slip or invoice). If inspection confirms the defect,
the manufacturer will repair or replace such part in accordance with the terms of the warranty.
On receipt of letter or fax (not by phone) the manufacturer may at its option not require part or parts to be returned.
Name
Model #
Address
Date of purchase
City, State/Province
Name of dealer
Postal/Zip Code
Part # (see assembly manual)
Phone #
Fax #
Problem
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ITEM #
10909-T32
10909-T42
10473-T32
10473-T42
10081-GF10
10081-GF20
10571-5
521233
10222-T32
10222-T42
10225-T326
10225-T426 -
10225-T327
10225-T428 -
10010-45
10010-55
10390-T401
10390-T501
10342-21
10342-7301
10440-T40
10440-T41
10440-T50
10440-T51
S10125
10114-20
10111-K47
10472-K36
10086-GF10
10086-GF20
10194-T401
10194-T501
10338-T311
S17317
10184-T401
10184-T411
S21345
10956-T401
10956-T501
S17346
S17347
S17106
10711-T461
10711-T561
10711-T451
10711-K551
S16138
$16139
10088-SAL
10184-K631
10892-7
10156-T40
10156-T55
Y-6616
10338-145
10239-6
$15111
521346
$21018
$21015
$21141
DESCRIPTION
CASTING BOTTOM
CASTING BOTTOM
CASTING TOP
CASTING TOP
NAMEPLATE
NAMEPLATE
HEAT INDICATOR
HINGE CLIP
GRATE
GRATE
GRID - CAST IRON
GRID - CAST IRON
GRID RETRACTABLE
GRID RETRACTABLE
BRIQUETS - CERAMIC
BRIQUETS - CERAMIC
BURNER ASSY
BURNER ASSY
IGNITOR
ELECTRODE
CONTROL ASSY LP
CONTROL ASSY NG
CONTROL ASSY LP
CONTROL ASSY NG
HOSE - SIDE BURNER LP
HOSE & REGULATOR LP - QCC1
HOSE & REGULATOR NG
CONTROL KNOB
DECO PLATE
DECO PLATE
CONTROL COVER
CONTROL COVER
POST LEG
POST LEG
SUPPORT - CASTING - LEFT
SUPPORT - CASTING - RIGHT
PLUG - 1/2
BRACE - UPPER REAR
BRACE - UPPER REAR
SHELF - LOWER
SHELF - LOWER
BRACKET - CYLINDER LP
CONDI-BIN
CONDI-BIN
SHELF - SIDE
SHELF - SIDE
SHELF BOARD - FRONT
SHELF BOARD - FRONT
FRONT PANEL
FRONT PANEL BRACKET
WHEEL
SHIELD
SHIELD
BOLT
HANDLE
WASHER - HANDLE
GREASE CUP HOLDER
PLUG - 1/2
BOLT - 1/4:20 X 1-1/2
BOLT - 1/4:20 X 1
BOLT - 1/4:20 X 5/8
PARTS LIST/LISTE DES PIECES
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ITEM #
$21255
Y-12656
Y-11598
Y-11793
Y-11967
Y-12285
Y-29305
10240-13
$21123
Y-12646
521084
DESCRIPTION
WASHER
PLUG — BUTTON
NUT WING - 1/4
NUT - 1/4
BOLT - 3/8:16 X 1-3/4
NUT - 3/8
BOLT 10:24 X 3/8
WHEEL BOLT
SCREW - 8 X 1/2
SCREW - SHOULDER
SCREW - 14 X 3/4
PARTS LIST/LISTE DES PIECES
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