Graco 332453C User's Manual

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Graco 332453C User's Manual | Manualzz

Kit Instructions

ExactaBlend

AGP Advanced Glazing Proportioner

Accessory Kits

332453C

EN

For dispensing two component silicone and urethane materials.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information.

Important Safety Instructions

Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced

Glazing Proportioner, Setup-Operation manual. Save all instructions.

S100 Shown

24r809

2

Related Manuals

Related Manuals

Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for the complete list of related manuals.

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . . 3

S100 Low Level Sensors, 24R935 . . . . . . . . . . . 4

Calibration Check Assembly, 24R777 . . . . . . . . . 6

USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . . 7

Caster Kit, 24T091 . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . . 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . 12

S100 Low Level Sensors, 24R935 . . . . . . . . . . 13

Calibration Check Assembly, 24R777 . . . . . . . . 14

Calibration Check Module . . . . . . . . . . . . . . . . . 15

USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . 16

Caster Kit, 24T091 . . . . . . . . . . . . . . . . . . . . . . 17

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18

332453C

Installation

Installation

Light Tower, 24R824

1.

Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2.

Remove the rear nut that secures the fluid plate.

NOTICE

To avoid machine damage or injury, do not remove both bolts.

4.

Mount the light tower to the bracket. Hand tighten the light tower nut.

5.

Connect the cable from the light tower to port 5 located on the Fluid Control Module (FCM).

3.

Fasten the light tower bracket to the boom assembly. Torque the nut to 24 ft-lb (33 N•m).

332453C 3

Installation

S100 Low Level Sensors,

24R935

1.

Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2.

Remove the air shut off valve cable from port 1 located on the Fluid Control Module (FCM).

6.

Mount the sensor to the bracket.

x 2

7.

Attach the bracket to the electrical enclosure for the base ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).

3.

Install the splitter into port 1.

8.

Attach the bracket to the pump mast for the catalyst ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).

4.

Install the air shut off valve cable and the low level cable end labeled “J1B” into the splitter.

5.

Route the low level cable along the boom. Follow the air hoses and electrical lines that are installed.

4 332453C

Installation

9.

Install a collar on the mast shaft for both chemical rams.

15. Adjust the sensor until it senses the collar. A light will aluminate on the sensor to visually show it is activated.

10. Connect the cable end labeled “J1BA” to the base sensor.

11. Connect the cable end labeled “J1BB” to the catalyst sensor.

12. Route and secure access cable so it will not be damaged during normal machine operation.

13. Turn the power on at the electrical enclosure.

16. Tighten the sensor to its current position.

17. Adjust the collar on the shaft to the desired height and tighten. The placement of the collar will determine when the machine will recognize an empty drum.

18. Repeat steps 14 through 17 for the other chemical

sensor.

19. Navigate to the Setup Screen 1 on the Display

Module (DM) and activate the low level sensor option.

14. Slide the collar so it is at the level of the sensor.

332453C 5

6

Installation

Calibration Check Assembly,

24R777

1.

Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2.

Install the hose clamps onto the boom assembly.

Hand tighten all hose clamps. Refer to Calibration

Check Assembly, 24R777, page 14, for correct

screw locations.

NOTE: The base material tube is 0.5 in. (1.3 cm) in diameter. Verify the hose clamps are installed on the correct side of the boom assembly.

4.

Install the tube fittings. Tighten the fittings to prevent leaking.

5.

Install the material tube lines onto the boom assembly. Tighten all fittings to prevent leaking.

3.

Remove the pressure gauges and fittings.

6.

Install the check valve assembly onto the tube lines.

Tighten all fittings to prevent leaking.

332453C

Installation

USB Kit, 24R936

1.

Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2.

Mount the USB Module to the side of the electrical enclosure. Torque the bolts to 2.6 ft-lb (3.5 N•m).

4.

Connect the CAN cable to the Fluid Control Module

(FCM).

3.

Connect the adapter to the USB Module. Connect the CAN cable to the adapter. Route the CAN cable along the boom. Follow the air hoses and electrical lines that are installed.

5.

Install the software upgrade token (16V853) into the

Display Module (DM) and cycle the power. Refer to the Graco Control Architecture

Module Programming manual for more details.

6.

Install the software upgrade token (16V853) into the

USB module and cycle the power.

7.

Refer to the ExactaBlend AGP Advanced Glazing

Proportioner, Setup-Operations manual for screen details.

332453C 7

Installation

Caster Kit, 24T091

1.

Mount the caster to the bracket. Apply medium strength thread locker to the threads. Torque the fasteners to 21 ft-lb (29 N•m).

x 4

2.

Lift the machine until it is 3 in. (8 cm) off of the ground.

NOTICE

Injury may occur if the machine is lifted and not secured to prevent falling. Rest the machine on stands or blocks while installing the caster kit.

3.

Fasten the bracket to the base frame. Apply medium strength thread locker to the threads. Torque the bolts to 30 ft-lb (40 N•m).

x 4

4.

Lower the machine.

8 332453C

Operation

Operation

USB Kit, 24R936

When a USB memory device is inserted into the USB module, a status icon will appear on the DM screen. The icon will appear as shown when downloading is complete.

Run Data

This file shows the date, time, target ratio, actual ratio, average flow rate, and both pump A and pump B chemical dispenses. All chemical dispense values are shown in kilograms. The information is recorded at 5 second intervals.

NOTE: The data is recorded only when the system is in the “OK” state and during normal run mode dispensing.

Data

Error Codes

This file shows the date, time, error/event codes, and the status of the codes. Refer to DM Error Codes within the

ExactaBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual for code information.

NOTE: The codes will have the following for the status column:

“0” - Error/event was generated

“1” - Machine acknowledged the error/event. There is no user acknowledgement required.

“2” - User acknowledged the error/event.

Software Data

This file shows the date, time, part number, and software versions currently installed on the machine.

NOTE: The file will only show the information when the download depth is set to “0”.

332453C 9

Troubleshooting

Troubleshooting

1.

Follow Pressure Relief Procedure in the ExactaBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual before checking or repairing gun.

2.

Check all possible problems and causes before disassembling gun.

Problem

Light does not blink green, red, and off in sequence when the machine is first turned on.

Cause

Light Tower

Bad connection or cable

The sensor does not activate.

Bad light stack.

S100 Low Level Sensors

The low level sensor option has not been activated on the DM.

The sensor has not been mounted correctly.

The collar has been installed too high on the shaft.

Bad connection or cable

Solution

Ensure cable is connected or replace the cable.

Replace light stack.

Navigate to Screen 1 and activate the low level sensor option.

Adjust the sensor until it is activated by the collar.

Lower the collar until the sensor is activated.

Ensure cable is connected or replace the cable.

Replace sensor.

Screen 4 does not show the USB option.

Bad sensor

USB Kit

Bad connection or cable.

Bad GCA components.

Ensure cable is connected or replace the cable.

Replace the GCA components.

10 332453C

Troubleshooting

332453C 11

Parts

Parts

Light Tower, 24R824

2

F

IG

. 1: Light Tower

Ref Part

1

2

---

127187

3 127184

Description

BRACKET, tower, light, 30mm

LIGHT, tower, 30mm, red / green / alarm

HARNESS, m12xm12

--- Not available for individual sale.

Quantity

1

1

1

12

3

1

332453C

S100 Low Level Sensors, 24R935

102

106

109

103,

105

101 103,

105

101

110

Parts

108 106 102 103,

105

F IG . 2: Low Level Sensors

Ref

101

102

103

104

105

106

107

108

109

110

Part

---

---

---

---

---

122716

127140

127141

127137

126520

Description

BRACKET, sensor, level, catalyst

BRACKET, sensor, low/empty

WASHER, lock, 1/4

SCREW, cap, socket head, 1/4-20x5/8

SCREW, socket head, M6-1x16mm

SENSOR, inductive, m12

COLLAR, clamp, 1-3/8 id, 2piece

COLLAR, clamp, 1 id, 2piece

HARNESS, splitter, m12, 5pin

CONNECTOR, splitter, m12

--- Not available for individual sale.

Quantity

1

2

4

2

6

2

1

1

1

1

332453C 13

Parts

Calibration Check Assembly, 24R777

208,

211,

223

213

214

208,

211,

223

216

209,

210,

211

217

209,

210,

211

208,

222

209,

223

201

204

218,

219,

220

206

F IG . 3: Calibration Check Assembly

Ref

201

204

206

208

209

210

211

212

213

214

215

Part

---

127071

127070

126691

126682

---

122643

16V586

127102

16V587

16V588

Description

MODULE, ratio check,

FITTING, flareless, 1/2 npt x 1/2 tube

FITTING, flareless, 1/4 npt x 1/4 tube

CLAMP, 1/2 in. od hose

CLAMP, 1/4 in. od hose

SCREW, cap, socket head, 1/4-20x3/4

NUT, rail

TUBE, ratio, base, inlet

FITTING, flareless, 1/2 tube x 1/2 tube

TUBE, ratio, base, outlet, 1/2

TUBE, ratio, catalyst, inlet, 1/4

216

217

218

219

220

222

223

127103

16V589

16V356

16V357

16V359

---

---

FITTING, flareless, 1/4 tube x 1/4 tube

TUBE, ratio, outlet, 1/4

PIN, restrictor, #1, 0.094 in.

PIN, restrictor, #3, 0.102 in.

PIN, restrictor, #2, 0.098 in.

SCREW, cap, socket head, 1/4-20x1-1/4

SCREW, cap, socket head, 1/4-20x1

--- Not available for individual sale.

14

Quantity

8

1

3

4

1

3

1

1

1

1

1

1

1

1

1

1

2

6

212

215

332453C

Calibration Check Module

306 1

303

305

1

302

307

301

309

303

313

301

1

307

308

1

Apply sealant to pipe threads.

312

F IG . 4: Calibration Check Module

Ref

301

302

303

304

305

306

307

308

309

312

313

Part

215622

217562

104984

127070

127051

112941

16V360

127324

116704

127325

127326

Description

VALVE, ball

LEVER, valve

FITTING, tee, pipe

FITTING, flareless, 1/4 npt x 1/4 tube

FITTING, flareless, 1/4 npt x 1/2 tube

GAUGE, pressure, fluid

HOUSING, restrictor, 1/4 npt

FITTING, adapter, 1/4 npt x 04 jic

ADAPTER, 9/16-18 jic x 1/4 npt

FITTING, cap, 04 jic

FITTING, cap, 06 jic

Quantity

2

1

2

1

1

1

1

2

2

1

1

304

1

306

Parts

332453C 15

Parts

USB Kit, 24R936

401,

402

F IG . 5: USB Kit

Ref Part

401 24T005

402 ---

403 16T072

404 120952

405 16V853

Description

MODULE, GCA, cube

SCREW, socket head, 10-32x0.75

ADAPTER, cable, CAN, IS to non IS

CABLE, CAN, female / female 4.0 meter

SOFTWARE, GCA

Quantity

1

4

1

1

1

403

404

16 332453C

Parts

Caster Kit, 24T091

1

Apply medium strength thread locker to threads.

2

Torque to 30 ft-lb (40 N•m).

3

Torque to 21 ft-lb (29 N•m).

501

504

1 2

506

1 3

502,

503 1 2

505

F IG . 6: Caster Kit

Ref Part

501 ---

502 ---

503 ---

504 ---

505 ---

506 ---

Description

BRACKET, caster

BOLT, carriage, M10-1.5x30mm

NUT, hex, flange, serrated, M10-1.5

SCREW, machine, hex, M10-1.5x25mm

CASTER, swivel, brake

SCREW, cap, hex head, M8-1.25x16mm

--- Not available for individual sale.

Quantity

4

8

8

4

4

16

332453C 17

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 332453

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised January 2014

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