Graco 3A0410D User's Manual

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Graco 3A0410D User's Manual | Manualzz
Operation
Husky® 3300 Air-Operated
Diaphragm Pump
3A0410D
EN
Heavy-duty 3-inch pump with large flow paths for fluid transfer applications, including
high-viscosity materials. For professional use only.
See page 4 for model information, including approvals.
125 psi (0.86 MPa, 8.6 bar) Maximum Working Pressure, Aluminum or Stainless Steel Pumps
with Aluminum Center Section
100 psi (0.7 MPa, 6.9 bar) Maximum Working Pressure, Polypropylene or Stainless Steel Pumps
with Polypropylene Center Section
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Stainless Steel
Aluminum
Polypropylene
TI17454a
TI16556a
TI16561a
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
To Order a New Pump . . . . . . . . . . . . . . . . . . . . . . . 3
To Order Replacement Parts . . . . . . . . . . . . . . . . . 3
Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Configuration Number Matrix . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tighten Fasteners . . . . . . . . . . . . . . . . . . . . . . . . 9
Mount the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ground the System . . . . . . . . . . . . . . . . . . . . . . . 9
Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 10
Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 10
Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 10
Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . 12
Flush the Pump Before First Use . . . . . . . . . . . 12
Start and Adjust the Pump . . . . . . . . . . . . . . . . 12
Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance Schedule . . . . . . . . . . . . . . . . . . . 13
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Tighten Threaded Connections . . . . . . . . . . . . . 13
Flushing and Storage . . . . . . . . . . . . . . . . . . . . 13
Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 14
Aluminum Pump Dimensions . . . . . . . . . . . . . . . . 16
Polypropylene Pump Dimensions . . . . . . . . . . . . 17
Stainless Steel Pump Dimensions . . . . . . . . . . . . 18
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Graco Standard Husky Pump Warranty . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 24
Related Manuals
2
Manual
Description
3A0411
Husky 3300 Air-Operated Diaphragm Pump, Repair/Parts
3A0410D
To Find Your Nearest Distributor
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor Locator.
To Specify the Configuration of a New Pump
Please call your distributor.
OR
1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.
2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.
To Order Replacement Parts
Please call your distributor.
Distributor Note
1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.
2. To find part numbers for replacement parts:
a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use
the selector tool to find the corresponding 20-digit number.
b. Use the Configuration Number Matrix on the next page to understand which parts are described by each
digit.
c. Use the Repair/Parts Manual. Refer to the main Parts illustration and to the Parts/Kits Quick Reference.
Follow the page references on these two pages for further ordering information, as needed.
3. Please call Graco Customer Service to order.
3A0410D
3
Configuration Number Matrix
Configuration Number Matrix
Check the identification plate (ID) for the 20-digit Configuration Number
of your pump. Use the following matrix to define the components of your
pump.
3$5712
Sample Configuration Number: 3300A-A01AA1TPACTPBN
3300A A01A A1
Pump
Model
TP AC TP
&21),*85$7,2112
6(5,$/12
'$7(&2'( 6(5,(6 0$;:3536,EDU
BN
Center
Fluid
Seats Balls Diaphragms Manifold and
Section and Covers and
Seat Seals
Air Valve
Manifolds
Pump Configuration
Number
ti17770a
Pump
3300A★
Aluminum
3300P†
Polypropylene
3300S★
Center Section and Air
For Use With
Valve Material
Aluminum
A01A Standard Diaphragms
A01E Optional FKM seals with
Standard Diaphragms
A01G Overmolded Diaphragms
Polypropylene† P01A Standard Diaphragms
P01G Overmolded Diaphragms
Fluid Covers and Manifolds
A1 Aluminum, center flange, npt
A2 Aluminum, center flange, bspt
P1 Polypropylene, center flange
S1 Stainless steel, npt
S2 Stainless steel, bspt
Stainless Steel
★ 3300A (aluminum) and 3300S (stainless steel) pumps with aluminum center sections are certified:
II 2 GD c IIC T4
† Pumps with polypropylene fluid or center sections are not ATEX certified.
Check Valve Seats
Check Valve Balls
Diaphragm
Manifold and Seat Seals*
AC Acetal
AC Acetal
BN Buna-N
BN Buna-N
AL Aluminum
BN Buna-N
CO Polychloroprene
Overmolded
PT PTFE
BN Buna-N
CR Polychloroprene
Standard
CR Polychloroprene
FK FKM Fluoroelastomer CW Polychloroprene
Weighted
FK FKM Fluoroelastomer
GE Geolast®
FK FKM Fluoroelastomer
GE Geolast
PP Polypropylene
GE Geolast
PO PTFE/EPDM
Overmolded
SP Santoprene®
PT PTFE
PT PTFE/Santoprene
Two-Piece
SS 316 Stainless Steel
SP Santoprene
SP Santoprene
TP TPE
TP TPE
TP TPE
* Models with Buna-N, FKM Fluoroelastomer or TPE seats do not use o-rings.
4
3A0410D
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
•
•
•
•
•
•
•
•
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
Route exhaust away from all ignition sources. If diaphragm ruptures, fluid may be exhausted with air.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
•
•
•
Clean plastic parts only in a well ventilated area.
Do not clean with a dry cloth.
Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause
serious injury.
•
•
•
3A0410D
Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning,
checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
•
•
•
•
•
•
•
•
•
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious
injury, or property damage.
•
•
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or
property damage.
•
•
6
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s MSDSs and recommendations.
3A0410D
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDSs to know the specific hazards of the fluids you are using.
Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into the air.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
•
Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited
to:
•
•
3A0410D
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
7
Installation
Installation
Overview
The Typical Installation shown in FIG. 1 is only a guide
for selecting and installing system components. Contact
your Graco distributor for assistance in planning a system to suit your needs.
Reference letters in the text, for example (A), refer to the
callouts in the figures.
Key:
Accessories/Components Not Supplied
A
B
Air supply line
Bleed-type master air valve (may be required for your
pump installation)
C
D
E
F
G
H
Air filter/regulator assembly
Master air valve (to isolate the filter/regulator for service)
Grounded, flexible fluid supply line
Fluid drain valve (may be required for your pump
installation)
Fluid shutoff valve
Grounded, flexible fluid outlet line
System Components
J
K
L
M
N
P
Air inlet port (not visible)
Air outlet port and muffler
Fluid inlet port
Fluid outlet port
Ground screw (Aluminum and stainless steel only, see
FIG. 3, page 9)
Mounting brackets
A
H
G
B
C
D
M
J
D
F
N
G
K
E
L
TI17771a
P
FIG. 1. Typical Installation (aluminum pump shown)
8
3A0410D
Installation
Tighten Fasteners
Before mounting and using the pump for the first time,
check and retorque all external fasteners. Follow
Torque Instructions, page 14, or see the torque tag on
your pump. After the first day of operation retorque the
fasteners.
Mount the Pump
•
Ground the System
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Grounding provides an escape wire
for the electric current.
To avoid serious injury or death from toxic fluid or
fumes:
•
4. For ease of operation and service, mount the pump
so air valve, air inlet, fluid inlet, and fluid outlet ports
are easily accessible.
Ventilate to a remote area. The pump exhaust air
may contain contaminants. See Air Exhaust Ventilation on page 11.
Never move or lift a pump under pressure. If
dropped, the fluid section may rupture. Always follow the Pressure Relief Procedure on page 12
before moving or lifting the pump.
1. Verify that the bolts holding the pump feet to the
brackets are tight. Torque to 40-45 ft-lb (54-61 N•m)
for Polypropylene and Stainless Steel, and 55-60
ft-lb (75-81 N•m) for Aluminum.
•
Aluminum and stainless steel pumps have a
ground screw. Always ground the entire fluid system as described below.
•
Polypropylene pumps are not conductive and are
not for use with flammable fluids.
•
Follow your local fire codes.
Pump: See FIG. 3. Loosen the ground screw (N). Insert
one end of a 12 ga. minimum ground wire behind the
ground screw and tighten the screw securely. Connect
the clamp end of the ground wire to a true earth ground.
A ground wire and clamp, Part 238909, is available from
Graco.
2. Secure the brackets to the floor. Do not mount on
any other surface. The pump must be mounted
upright.
Floor mounting
holes
pump feet
to bracket
connection
13 in.
(33 cm)
N
ti16566a
See Dimensions
drawings,
pages 16 to 18.
ti18709a
FIG. 3. Ground screw and wire
FIG. 2. Mounting Diagram
Air and fluid hoses: Use only grounded hoses with a
maximum of 500 ft (150 m) combined hose length to
ensure grounding continuity.
3. Make sure the surface is flat and that the pump does
not wobble.
Air compressor: Follow manufacturer’s
recommendations.
Fluid supply container: Follow local code.
3A0410D
9
Installation
Solvent containers used when flushing: Follow local
code. Use only conductive metal containers, placed on a
grounded surface. Do not place the container on a nonconductive surface, such as paper or cardboard, which
interrupts grounding continuity.
Polypropylene (3300P)
The fluid inlet and outlet manifolds each have a 3 in.
raised face ANSI/DIN center flange.
NOTICE
Check your system electrical continuity after the initial
installation, and then set up a regular schedule for
checking continuity to be sure proper grounding is maintained.
Use even and opposite torque to connect to the
polypropylene manifold flange. Excessive uneven
force can damage the flange.
Fluid Supply Line
Stainless Steel (3300S)
1. Use grounded, flexible fluid hoses (E). See Ground
the System, page 9.
The fluid inlet and outlet manifolds each have either
3 in.-8 npt or 3 in.-11 bspt ports.
2. If the inlet fluid pressure to the pump is more than
25% of the outlet working pressure, the ball check
valves will not close fast enough, resulting in inefficient pump operation. Excessive inlet fluid pressure
also will shorten diaphragm life. Approximately 3-5
psi (0.02-0.03 MPa, 0.21-0.34 bar) should be adequate for most materials.
3. For maximum suction lift (wet and dry), see Technical Data, page 20. For best results, always install
the pump as close as possible to the material
source. Minimize suction requirements to maximize
pump performance.
Fluid Outlet Line
1. Use grounded, flexible fluid hoses (H). See Ground
the System, page 9.
2. Install a fluid drain valve (F) near the fluid outlet.
3. Install a shutoff valve (G) in the fluid outlet line.
Fluid Inlet and Outlet Ports
NOTE: Remove and rotate the center manifold(s) to
change the orientation of inlet or outlet port(s). Follow
Torque Instructions on page 14.
Air Line
1. Install an air regulator and gauge (C) to control the
fluid pressure. The fluid stall pressure will be the
same as the setting of the air regulator.
2. Locate a bleed-type master air valve (B) close to the
pump and use it to relieve trapped air. Be sure the
valve is easily accessible from the pump and
located downstream from the regulator.
Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing.
3. Locate another master air valve (D) upstream from
all air line accessories and use it to isolate them
during cleaning and repair.
4. An air line filter (C) removes harmful dirt and moisture from the compressed air supply.
5. Install a grounded, flexible air hose (A) between the
accessories and the 3/4 npt(f) pump air inlet.
Aluminum (3300A)
The fluid inlet and outlet manifolds each have a 3 in.
ANSI/DIN center flange with either 3 in.-8 npt or
3 in.-11 bspt internal threads.
10
3A0410D
Installation
Air Exhaust Ventilation
To provide a remote exhaust:
1. Remove the muffler (U) from the pump air exhaust
port (K).
NOTICE
2. Install a grounded air exhaust hose (S) and connect
the muffler (U) to the other end of the hose. Use
muffler PN 111897, sold separately. The minimum
size for the air exhaust hose is 1 in. (25 mm) ID. If a
hose longer than 15 ft (4.57 m) is required, use a
larger diameter hose. Avoid sharp bends or kinks in
the hose.
The air exhaust port is 1 npt. Do not restrict the air
exhaust port. Excessive exhaust restriction can
cause erratic pump operation and poor diaphragm
life.
3. Place a container (T) at the end of the air exhaust
line to catch fluid in case a diaphragm ruptures. If
the diaphragm ruptures, the fluid being pumped will
exhaust with the air.
If pumping flammable or toxic fluids, you must vent the
exhaust away from people, animals, food handling
areas, and all sources of ignition. Follow all applicable
codes.
.
B
A
D
C
J
K
T
U
S
ti18606a
Key:
A
B
C
D
Air supply line
Bleed-type master air valve (may be required for
your pump installation)
Air filter/regulator assembly
Master air valve (for accessories)
J
K
S
T
U
Air inlet port (not visible)
Air outlet port
Grounded air exhaust hose
Container for remote air exhaust
Muffler
FIG. 4. Vent exhaust air
3A0410D
11
Operation
Operation
Pressure Relief Procedure
Follow the Pressure Relief Procedure
whenever you see this symbol.
NOTE: If fluid inlet pressure to the pump is more than
25% of outlet working pressure, the ball check valves
will not close fast enough, resulting in inefficient pump
operation.
NOTICE
Excessive fluid inlet pressure can reduce diaphragm
life.
This equipment stays pressurized until pressure is
relieved manually. To help prevent serious injury from
pressurized fluid, such as splashing in the eyes or on
skin, follow the Pressure Relief Procedure whenever
you stop pumping and before you clean, check, or service the equipment.
1. Shut off the air supply to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve (F) to relieve fluid pressure. Have a container ready to catch the drainage.
Flush the Pump Before First Use
The pump was tested in water. If water could contaminate the fluid you are pumping, flush the pump thoroughly with a compatible solvent. See Flushing and
Storage, page 13.
Start and Adjust the Pump
4. Place the end of the fluid hose into an appropriate
container.
5. Close the fluid drain valve (F).
6. Back out the air regulator knob (C), and open all
bleed-type master air valves (B, D).
7. If the fluid hose has a dispensing device, hold it
open.
8. Slowly increase air pressure with the air regulator
until the pump just starts to cycle. Allow the pump to
cycle slowly until all air is pushed out of the lines
and the pump is primed.
NOTE: Use lowest possible air pressure to prime, just
enough to cycle the pump. If the pump does not prime
as expected, turn air pressure DOWN.
9. If you are flushing, run the pump long enough to
thoroughly clean the pump and hoses.
10. Close the bleed-type master air valve (B).
1. Be sure the pump is properly grounded. Refer to
Ground the System on page 9.
2. Check fittings to be sure they are tight. Use a compatible liquid thread sealant on male threads.
Tighten fluid inlet and outlet fittings securely.
3. Place the suction tube (if used) in fluid to be
pumped.
12
3A0410D
Operation
Pump Shutdown
At the end of the work shift and before you check,
adjust, clean or repair the system, follow the Pressure
Relief Procedure, page 12.
Maintenance
Maintenance Schedule
Flushing and Storage
Establish a preventive maintenance schedule based on
the pump’s service history. Scheduled maintenance is
especially important to prevent spills or leakage due to
diaphragm failure.
•
Flush before fluid can dry in the equipment, at the
end of the day, before storing, and before repairing
equipment.
•
Flush at the lowest pressure possible. Check connectors for leaks and tighten as necessary.
•
Flush with a fluid that is compatible with the fluid
being dispensed and the equipment wetted parts.
•
Always flush the pump and relieve the pressure
before storing it for any length of time.
Lubrication
The pump is lubricated at the factory. It is designed to
require no further lubrication for the life of the packings.
There is no need to add an inline lubricator under normal operating conditions.
Tighten Threaded Connections
Before each use, check all hoses for wear or damage
and replace as necessary. Check to be sure all threaded
connections are tight and leak-free. Check mounting
bolts. Check fasteners. Tighten or retorque as necessary. Although pump use varies, a general guideline is
to retorque fasteners every two months. See Torque
Instructions, page 14.
3A0410D
NOTICE
Flush the pump often enough to prevent the fluid
you are pumping from drying or freezing in the
pump and damaging it. Use a compatible solvent.
13
Operation
Torque Instructions
See FIG. 5 for fluid cover and air valve fasteners. See
FIG. 6 for manifold fasteners.
NOTE: Fluid cover and manifold fasteners on the polypropylene pumps have a thread-locking adhesive patch
applied to the threads. If this patch is excessively worn,
the fasteners may loosen during operation. Replace
screws with new ones or apply medium-strength (blue)
Loctite or equivalent to the threads.
If fluid cover or manifold fasteners have been loosened,
it is important to torque them using the following procedure to improve sealing.
NOTE: Always completely torque fluid covers, then
torque the manifold pieces together, then torque the
assembled manifolds to the fluid covers.
Start all fluid cover screws a few turns. Then turn down
each screw just until head contacts cover. Then turn
each screw by 1/2 turn or less working in a crisscross
pattern to specified torque. Repeat for manifolds.
Fluid Cover Screws
1
Fluid cover fasteners:
Polypropylene and Stainless Steel: 40-45 ft-lb
(54-61 N•m)
Aluminum: 55-60 ft-lb (75-81 N•m)
Manifold fasteners:
Polypropylene: 40-45 ft-lb (54-61 N•m)
Aluminum:
Refs 1-8: 11-21 ft-lb (15-28 N•m)
Refs 9-16: 55-60 ft-lb (75-81 N•m)
Stainless Steel:
Refs 1-4: 110-120 in-lb (12-13 N•m)
Refs 5-12: 40-45 ft-lb (54-61 N•m)
Retorque the air valve fasteners in a crisscross pattern
to specified torque.
Air Valve fasteners
Plastic Center Sections: 45-55 in-lb (5-6.2 N•m)
Aluminum Center Sections: 75-85 in-lb
(8.5-9.6 N•m)
Also check and tighten the nuts or bolts (X) holding the
manifold feet to the mounting brackets.
Air Valve Screws
1
11
9
4
3
8
5
6
7
4
2
12
10
X
3
2
ti16560a
ti16558a
FIG. 5. Torque instructions, Fluid Covers and Air Valve Fasteners (all models, aluminum shown)
14
3A0410D
Operation
Aluminum
14
Polypropylene
12
9
16
13 19
23
1-8
10 22
16
18
11
12
17
15
15
10
11
13
21
9
20 14
24
ti16564a
1-8
ti16559a
Stainless Steel
10
8
4
1
5
12
11
6
7
3
2
9
ti17457a
FIG. 6. Torque Instructions - Manifold Fasteners
3A0410D
15
Aluminum Pump Dimensions
Aluminum Pump Dimensions
F
E
Air Inlet
(opposite side
from muffler)
D
A
B
G
C
ti16558a
ti16557a
K
H
L
M
J
ti16559a
A
B
C
D
E
F
16
24.50 in. (62.2 cm)
28.63 in. (72.7 cm)
4.13 in. (10.5 cm)
32.56 in. (82.7 cm)
12.04 in. (30.6 cm)
24.08 in. (61.2 cm)
G
H
J
K
L
M
19.70 in. (50.0 cm)
8.25 in. (21.0 cm)
16.91 in. (42.9 cm)
16.56 in. (42.1 cm)
13.00 in. (33.0 cm)
16.5 in. (41.9 cm)
3A0410D
Polypropylene Pump Dimensions
Polypropylene Pump Dimensions
F
E
B
C
A
Air Inlet
(opposite side
from muffler)
G
D
ti16563a
ti16562a
K
H
M
L
J
ti16564a
A
B
C
D
E
F
3A0410D
36.80 in. (93.5 cm)
41.40 in. (105.2 cm)
45.34 in. (115.2 cm)
4.60 in. (11.7 cm)
14.56 in. (37.0 cm)
29.12 in. (74.0 cm)
G
H
J
K
L
M
26.69 in. (67.8 cm)
8.30 in. (21.1 cm)
16.96 in. (43.1 cm)
19.31 in. (49.0 cm)
13.00 in. (33.0 cm)
16.58 in. (42.1 cm)
17
Stainless Steel Pump Dimensions
Stainless Steel Pump Dimensions
F
E
Air Inlet
(opposite side
from muffler)
A
C
B
G
D
ti17456a
ti17455a
K
H
L
M J
ti17457a
A
B
C
D
E
F
18
23.8 in. (60.5 cm)
27.88 in. (70.8 cm)
30.5 in. (77.5 cm)
4.5 in. (11.4 cm)
12.34 in. (31.3 cm)
24.68 in. (62.7 cm)
G
H
J
K
L
M
19.38 in. (49.2 cm)
8.25 in. (21.0 cm)
16.91 in. (42.9 cm)
16.83 in. (42.7 cm)
13.0 in. (33.0 cm)
16.5 in. (41.9 cm)
3A0410D
Performance Charts
Performance Charts
Test Conditions: Pump tested in water with inlet submerged
.
Approx. Cycles per Minute
86.2
17.2
34.5
51.7
69.0
Operating Air Pressure
A
125 psi (0.83 MPa, 8.3 bar)
B
100 psi (0.7 MPa, 7.0 bar)
C
Fluid Pressure - psi (MPa, bar)
125
(0.86, 8.6)
A
Fluid Pressure
100
(0.69, 7.0)
B
75
(0.52, 5.2)
C
50
(0.34, 3.4)
D
25
(0.17, 1.7)
70 psi (0.48 MPa, 4.8 bar)
D
0
40 psi (0.28 MPa, 2.8 bar)
0
50
(189)
How to Read the Charts
2. Follow vertical line up to
intersection with selected
operating air pressure
curve.
3. Follow left to scale to read
fluid outlet pressure
(top chart) or
air consumption
(bottom chart).
Air Consumption - scfm (cubic meters/min.)
1. Locate fluid flow rate along
bottom of chart.
17.2
200
250
300
100
150
(379) (568) (757) (946) (1136)
Fluid Flow — gpm (lpm)
Approx. Cycles per Minute
86.2
34.5
51.7
69.0
375
(10.6)
A
Air Consumption
300
(8.5)
B
225
(6.4)
C
150
(4.2)
D
75
(2.1)
0 0
50
(189)
100
(379)
150
(568)
200
(757)
250
(946)
300
(1136)
Fluid Flow — gpm (lpm)
3A0410D
19
Technical Data
Technical Data
Husky 3300
US
Maximum fluid working pressure
Aluminum or Stainless Steel with
Aluminum Center Section
Polypropylene or Stainless Steel with
Polypropylene Center Section
Air pressure operating range**
Aluminum or Stainless Steel with
Aluminum Center Section
Polypropylene or Stainless Steel with
Polypropylene Center Section
Air consumption
All pumps
Metric
125 psi
0.86 MPa, 8.6 bar
100 psi
0.7 MPa, 7 bar
20-125 psi
0.14-0.86 MPa, 1.4-8.6 bar
20-100 psi
0.14-0.7 MPa, 1.4-7 bar
90 scfm at 70 psi, 100 gpm 2.5 m3/min at 4.8 bar, 379 lpm
Maximum air consumption*
Aluminum or Stainless Steel with
335 scfm
9.5 m3/min
Aluminum Center Section
Polypropylene or Stainless Steel with
275 scfm
7.8 m3/min
Polypropylene Center Section
Maximum free-flow delivery*
Standard diaphragms
300 gpm at 125 psi
1135 lpm at 8.6 bar
Standard diaphragms
280 gpm at 100 psi
1059 lpm at 7 bar
Overmolded diaphragms
270 gpm at 125 psi
1022 lpm at 8.6 bar
Overmolded diaphragms
260 gpm at 100 psi
984 lpm at 7 bar
Maximum Pump Speed*
Standard diaphragms
103 cpm at 125 psi
103 cpm at 8.6 bar
Standard diaphragms
97 cpm at 100 psi
97 cpm at 7 bar
Overmolded diaphragms
135 cpm at 125 psi
135 cpm at 8.6 bar
Overmolded diaphragms
130 cpm at 100 psi
130 cpm at 7 bar
Maximum suction lift (varies widely based on ball/seat selection and wear, operating speed, material properties, and other variables)*
Dry
8 ft.
2.4 meters
Wet
28 ft.
Recommended cycle rate for continuous duty
Recommended cycle rate for circulation systems
Maximum size pumpable solids
Fluid flow per cycle**
Standard diaphragms
Overmolded diaphragms
Noise (dBa)***
Sound Power
Sound Pressure
20
1/2 in.
2.9 gal
2.0 gal
8.5 meters
35 - 50 cpm
20 cpm
13 mm
11.0 l
7.6 l
99.1 at 50 psi and 50 cpm, 99.1 at 3.4 bar and 50 cpm
106.1 at 125 psi and full flow 106.1 at 8.6 bar and full flow
91.5 at 50 psi and 50 cpm 91.5 at 3.4 bar and 50 cpm
98.2 at 125 psi and full flow 98.2 at 8.6 bar and full flow
3A0410D
Technical Data
Inlet/Outlet Sizes
Fluid inlet - Polypropylene
Fluid inlet - Aluminum
Fluid inlet - Stainless Steel
Air Inlet - all pumps
Wetted parts
All pumps
3 in. ANSI/DIN flange
3 in.-8 npt or 3 in.-11 bspt with 3 in. ANSI/DIN flange
3 in.-8 npt or 3 in.-11 bspt
3/4 in. npt(f)
Materials chosen for seat, ball, and diaphragm options,
plus the pump’s material of construction - aluminum, polypropylene, or stainless steel. Aluminum pumps also have
carbon-coated steel.
Non-wetted external parts
Polypropylene
Aluminum
Stainless Steel
stainless steel, polypropylene
aluminum, coated carbon steel
stainless steel, polypropylene or aluminum
(as used in center section)
Weight
Polypropylene
200 lb
91 kg
Aluminum
150 lb
68 kg
Stainless Steel
255 lb
116 kg
Notes
*
Maximum values with water as media at ambient temperature. Water level is approximately 3 feet above pump
inlet.
**
Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
***
Sound power measured per ISO-9614-2. Sound pressure was tested 3.28 ft (1 m) from equipment.
Santoprene® is a registered trademark of the Monsanto Co.
Loctite® is a registered trademark of the Loctite Corporation.
3A0410D
21
Technical Data
Fluid Temperature Range
NOTICE
Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature
range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature
that is too high or too low for the components of your pump may cause equipment damage.
Fluid Temperature Range
Diaphragm/Ball/Seat Material
Aluminum Pumps
Polypropylene Pumps
Acetal
Buna-N
FKM Fluoroelastomer*
-40° to 275°F -40° to 135°C 32° to 150°F 0° to 66°C
Geolast®
-40° to 150°F -40° to 66°C 32° to 150°F 0° to 66°C
Polychloroprene overmolded diaphragm
or Polychloroprene check balls
Polypropylene
PTFE overmolded diaphragm
PTFE check balls
Santoprene® or two-piece PTFE/Santoprene diaphragm
TPE
*
22
10° to 180°F
-12° to 82°C 32° to 150°F 0° to 66°C
10° to 180°F
-12° to 82°C 32° to 150°F 0° to 66°C
0° to 180°F
32° to 150°F
-18° to 82°C 32° to 150°F 0° to 66°C
0° to 66°C
32° to 150°F 0° to 66°C
40° to 180°F
4° to 82°C
40° to 150°F 4° to 66°C
40° to 220°F
4° to 104°C
40° to 150°F 4° to 66°C
-40° to 180°F -40° to 82°C 32° to 150°F 0° to 66°C
-20° to 150°F -29° to 66°C 32° to 150°F 0° to 66°C
The maximum temperature listed is based on the ATEX standard for T4 temperature classification. If you are
operating in a non-explosive environment, FKM fluoroelastomer’s maximum fluid temperature in aluminum pumps
is 320°F (160°C).
3A0410D
Technical Data
3A0410D
23
Graco Standard Husky Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited
warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance
with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in
material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date
of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are
subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for
breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach
of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent
avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0410
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Rev. D, September 2013

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