Graco 3A1302D User's Manual

Instructions
Bead Tank Kit, Paint Tank Kit, and Accessory Frame Kit
For RoadLazer™ RoadPak™ Line Striping System
3A1302D
EN
Model 24G769 - Paint Tank Kit
Model 24G765 - Bead Tank Kit
Model 24H585 - Accessory Frame Kit
Important Safety Instructions
For complete warnings and safety instructions see RoadLazer™
RoadPak™ Line Striper System manual. Save these instructions.
Bead Tank Kit
Paint Tank Kit
ti17165a
ti16794a
Accessory Frame Kit
ti17163a
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
NOTE: If installing to accessory frame kit (24H585)
install four bolts (18) and washers (17) to top of
bracket (2). Thread nuts (15) onto bolts and torque
to 15 ft-lb (20.3 N•m).
4. Use hoist (or other lifting equipment) to lift bead tank
(1) and lower it into tank mounting bracket (2).
The system pressure must be manually relieved to prevent the system from starting or spraying accidentally.
Fluid under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of an
injury from injection, splashing fluid, or moving parts,
follow the Pressure Relief Procedure in manual
3A1214 whenever you:
•
are instructed to relieve the pressure
•
stop spraying
•
check or service any of the system equipment
•
install or clean the spray tip
1. Relieve pressure. See Pressure Relief Procedure
in manual 3A1214.
Second Bead Tank Installation
1. Place bead tank mounting bracket (2) into position
on RoadPak frame.
2. Install three bolts (16) and washers (17) on bottom
of bracket (2). Thread nuts (15) onto bolts and
torque to 15 ft-lb (20.3 N•m).
16
ti16798a
NOTE: Make sure bead tank is positioned with air
regulator inlet facing toward inside of RoadPak.
5. Install four bolts (18) and washers (17) at each corner bead tank mount. Thread nut (15) onto bolts and
torque to 27 ft-lb (36.6 N•m).
18
17
2
15
17
ti16799a
15
ti16797a
3. Install four bolts (18) and washers (17) to top of
bracket (2). Thread nuts (15) onto bolts and torque
to 15 ft-lb (20.3 N•m).
6. Install bolt (12) and washers (13) into center bead
tank mount. Thread nut (14) onto bolt and torque to
15 ft-lb (20.3 N•m).
12
13
18
17
14
ti16800a
15
2
ti16796a
2
3A1302D
7. Connect air regulator assembly to bead tank air inlet
and tighten swivel (22).
If assembling second bead tank to remote location:
10. Tighten air fitting (29) to T-fitting (39). Tighten air fitting (29) to elbow fitting (24). Cut air hose (31) to
desired length and connect to air fittings (29).
24
22
29
ti16805a
31
8. Remove plug (40) from T-fitting (39) assembled to
air tank on RoadPak unit.
40
39
29
ti17168a
ti16808a
If assembling second bead tank to RoadPak frame:
9. Apply thread sealant to fitting (41) and tighten to
T-fitting (39). Apply thread sealant to fitting (41) and
tighten to elbow fitting (24). Connect coupled hose
(42) to fittings (41).
11. Connect dark hose (20) into air fitting (29) and clear
hose (32) to bottom of air regulator (11). Route
hoses through slot on tank bracket.
11
29
32
24
12. Connect bead hose (not included) to bottom of bead
tank (1).
41
42
39
1
41
ti16598a
ti17167a
3A1302D
ti16806a
20
NOTE: Bead tank kit comes with two hose fittings
(10) and three plugs (9) shipped with hose kit.
3
Parts
Parts
3
4
43
22
21
11
19
37
26
1
25
28
7
6
29
24
40
39
31
12
32
13
6
5
30
41
29
14
42
20
8
10
9
34
2
29
36
41
35
ti16801b
18
17
15
16
17
15
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4
Part
24F496
16G777
16G166
119771
100030
100840
113292
191222
104663
111834
113291
100017
109570
801020
101566
116935
108851
104655
191267
Description
TANK, bead, 36 gal., painted
PLATE, mount, bead tank, painted
COVER, bead tank
STRAP, cover
BUSHING
FITTING, elbow, street
VALVE, ball, 3 way
FITTING
PLUG, pipe
NIPPLE, pipe, hex
REGULATOR, air
SCREW, cap, hex hd
WASHER, plain
NUT, lock, hex
NUT, lock
SCREW, cap hex hd
WASHER, plain
BOLT, hex hd, 3/8 X 2.5
GAUGE, press air
HOSE, air
Qty.
1
1
1
2
1
2
1
1
3
1
1
4
8
4
10
4
17
6
1
1
Ref. Part
Description
21 157191 FITTING, adapter (1/2 npt x 3/4 npt)
22 157785 FITTING, swivel
24 164259 FITTING, elbow, street
25 166999 FITTING, elbow, street
26 159239 FITTING, nipple, pipe, rdcg
28 108124 VALVE, safety, 75 psi
29 113319 FITTING, air
30 158683 FITTING, elbow, 90 deg
31 191643 HOSE, air, 3/8
32 16H355 TUBE, drain
34 100527 WASHER, plain
35 100521 SCREW, cap hex hd
36 111040 NUT, lock, insert, nylock, 5/16
37 16H060 LABEL, pressure on/off
39 106228 FITTING, tee, street
40 100509 PLUG, pipe
41 162453 FITTING, 1/4 npsm x 1/4 npt
42 512616 HOSE, coupled, 061120
43 15A552 SEAL, replacement
‡ Used if mounting more than 2 bead tanks to system.
Qty.
1
1
1
1
1
1
3
1
1
1
4
2
2
1
1
1
1
1
1
3A1302D
33 Gallon Paint Tank Kit (24G769)
33 Gallon Paint Tank Kit (24G769)
If Installing to RoadPak Frame:
5. Insert paint tank (3) into sleeve bracket.
1. Place paint tank bracket (1) into position on frame.
2. Install three bolts (9) and washers (7) on bottom of
support bracket (1). Thread nuts (8) onto bolts and
torque to 15 ft-lb (20.3 N•m).
9
ti17189a
7
6. Secure paint tank with tie-down straps.
8
ti17195a
3. Install four bolts (6) and washer (7) to secure sleeve
bracket (2) and support bracket (1) to the frame.
Thread nuts (8) onto bolts and torque to 15 ft-lb.
6
ti17197a
7
8
1
7. Insert suction tube (with strainer removed) through
top grommet (5).
ti17299a
5
4. Install two bolts (6) and washer (7) to support bar
(14) and paint tank bracket (2). Thread nuts (8) onto
bolts and torque to 15 ft-lb (20.3 N•m). Install two
bolts (6) and washer (7) to support bar (14) and to
bead tank bracket. Thread nuts (8) onto bolts and
torque to 15 ft-lb (20.3 N•m).
ti17191a
NOTE: Optional Bottom Feed Fittings Kit 24J149 is
available for paint tank.
6
7
8. Connect strainer onto suction set. Strainer should
be about 1/2 in. from bottom of suction set.
8
ti17192a
ti16553a
3A1302D
1/2 in.
5
33 Gallon Paint Tank Kit (24G769)
If Installing to RoadPak
Accessory Frame:
5. Secure paint tank with tie-down straps.
1. Place paint tank bracket (1) into position on frame.
2. Install three bolts (9) and washers (7) on bottom of
support bracket (1). Thread nuts (8) onto bolts and
torque to 15 ft-lb (20.3 N•m).
1
ti17197a
7
6. Insert suction tube (with strainer removed) through
top grommet (5).
8
ti17193a
3. Install six bolts (6) and washer (7) to secure sleeve
bracket (2) and support bracket (1) to the accessory
frame. Thread nuts (8) onto bolts and torque to 15
ft-lb (20.3 N•m).
6
7
8
ti17194a
ti17191a
4. Insert paint tank (3) into sleeve bracket.
NOTE: Optional Bottom Feed Fittings Kit 24J149 is
available for paint tank.
7. Connect strainer onto suction set. Strainer should
be about 1/2 in. from bottom of suction set.
ti17190a
1/2 in.
ti16553a
6
3A1302D
33 Gallon Paint Tank Kit (24G769)
Parts
5
16
15
6
14
2
17
7
13
7
8
3
7
12 10 11
8
1
9
7
8
ti17166b
Parts List
Ref.
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
Part
Description
24H831 BRACKET, Roadpak paint tank,
painted
24H832 SLEEVE, Roadpak, painted
24J353 TANK, paint, with 8 in. man-way
(includes 15)
194420 GROMMET, hopper
106212 SCREW, cap, hex HD
108851 WASHER, plain
101566 NUT, lock
116935 SCREW, cap, flnghd
100527 WASHER, plain
111040 NUT, lock, insert, Nylock, 5/16
100521 SCREW, cap hex HD
107570 PLUG, pipe, square HD
24J370 SUPPORT, paint tank sleeve,
painted
16J474 COVER, with opening and bulkhead rim
16J473 COVER, with opening
125240 COVER, without opening
3A1302D
Qty.
1
1
1
1
8
22
11
3
4
2
2
1
1
1
1
1
7
Accessory Frame Kit 24H585
Accessory Frame Kit 24H585
Installation
1. Load assembled accessory frame to desired location on vehicle.
4. Install four bolts (3) and washers (4) to connect
accessory frame (1) and RoadPak frame. Thread
nuts (5) to bolts and torque to 27 ft-lb (36.6 N•m).
2. Secure the accessory frame by strapping all four
corners down to the vehicle or by bolting the accessory frame to the RoadPak frame.
5
4
ti17187a
3
ti17196a
3. If bolting to RoadPak frame: Assemble four frame
straps (2) to accessory frame (1) and to RoadPak
frame by installing eight bolts (6) and washers (8).
Thread nuts (9) onto bolts and torque to 15 ft-lb
(20.3 N•m).
6
1
2
8
9
ti17188a
8
3A1302D
Accessory Frame Kit 24H585
Parts
6
8
2
1
8
9
5
4
3
ti17164a
Parts List
Ref.
1
2
3
4
5
6
8
9
Part
24H826
24J016
115211
109570
801020
100454
100023
101566
3A1302D
Description
FRAME, Roadpak accessory
STRAP, frame, painted
SCREW, cap, hex HD
WASHER, plain
NUT, lock, hex
SCREW, cap hex HD
WASHER, flat
NUT, lock
Qty.
1
4
4
8
4
8
16
8
9
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 3A1302
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2010, Graco Inc. is registered to ISO 9001
www.graco.com
Revised December 2013

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project