Instructions
Bead Tank Kit, Paint Tank Kit, and Accessory Frame Kit
For RoadLazer
™
RoadPak
™
Line Striping System
Model 24G769 - Paint Tank Kit
Model 24G765 - Bead Tank Kit
Model 24H585 - Accessory Frame Kit
Important Safety Instructions
For complete warnings and safety instructions see RoadLazer ™
RoadPak ™ Line Striper System manual. Save these instructions.
Paint Tank Kit
3A1302D
Bead Tank Kit
EN ti17165a
Accessory Frame Kit
ti16794a ti17163a
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
NOTE: If installing to accessory frame kit (24H585) install four bolts (18) and washers (17) to top of bracket (2). Thread nuts (15) onto bolts and torque to 15 ft-lb (20.3 N•m).
4. Use hoist (or other lifting equipment) to lift bead tank
(1) and lower it into tank mounting bracket (2).
The system pressure must be manually relieved to prevent the system from starting or spraying accidentally.
Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure in manual
3A1214 whenever you:
• are instructed to relieve the pressure
• stop spraying
• check or service any of the system equipment
• install or clean the spray tip
2
1. Relieve pressure. See Pressure Relief Procedure in manual 3A1214.
Second Bead Tank Installation
1. Place bead tank mounting bracket (2) into position on RoadPak frame.
2. Install three bolts (16) and washers (17) on bottom of bracket (2). Thread nuts (15) onto bolts and torque to 15 ft-lb (20.3 N•m).
16
2 ti16798a
NOTE: Make sure bead tank is positioned with air regulator inlet facing toward inside of RoadPak.
5. Install four bolts (18) and washers (17) at each corner bead tank mount. Thread nut (15) onto bolts and torque to 27 ft-lb (36.6 N•m).
18
17
15
17
15 ti16799a ti16797a
3. Install four bolts (18) and washers (17) to top of bracket (2). Thread nuts (15) onto bolts and torque to 15 ft-lb (20.3 N•m).
6. Install bolt (12) and washers (13) into center bead tank mount. Thread nut (14) onto bolt and torque to
15 ft-lb (20.3 N•m).
18
17
15 ti16800a
12
13
14
2 ti16796a
3A1302D
7. Connect air regulator assembly to bead tank air inlet and tighten swivel (22).
If assembling second bead tank to remote location:
10. Tighten air fitting (29) to T-fitting (39). Tighten air fitting (29) to elbow fitting (24). Cut air hose (31) to desired length and connect to air fittings (29).
24
22 ti16805a
8. Remove plug (40) from T-fitting (39) assembled to air tank on RoadPak unit.
40
29
31
39 29
41
42 ti16808a
If assembling second bead tank to RoadPak frame:
9. Apply thread sealant to fitting (41) and tighten to
T-fitting (39). Apply thread sealant to fitting (41) and tighten to elbow fitting (24). Connect coupled hose
(42) to fittings (41).
24 ti17168a
11. Connect dark hose (20) into air fitting (29) and clear hose (32) to bottom of air regulator (11). Route hoses through slot on tank bracket.
11
32
29
20 ti16806a
12. Connect bead hose (not included) to bottom of bead tank (1).
1
39
41 ti17167a ti16598a
NOTE: Bead tank kit comes with two hose fittings
(10) and three plugs (9) shipped with hose kit.
3A1302D 3
Parts
Parts
3
43
4
37
1
12
28
6
24
22
21
11
19
26
25
32
6
5
7
29
31
30
40
39
14
18
8
9
2
36
10
35
29
20
29
41
42 ti16801b
41
16
15
Ref. Part Description
7
8
5
6
3
4
1
2
24F496 TANK, bead, 36 gal., painted
16G777 PLATE, mount, bead tank, painted
16G166 COVER, bead tank
119771 STRAP, cover
100030 BUSHING
100840 FITTING, elbow, street
113292 VALVE, ball, 3 way
191222 FITTING
9 104663 PLUG, pipe
10 111834 NIPPLE, pipe, hex
11 113291 REGULATOR, air
12 100017 SCREW, cap, hex hd
13 109570 WASHER, plain
14 801020 NUT, lock, hex
15 101566 NUT, lock
16 116935 SCREW, cap hex hd
17 108851 WASHER, plain
18 BOLT, hex hd, 3/8 X 2.5
19 104655 GAUGE, press air
20 191267 HOSE, air
4
15
Qty.
10
4
8
4
1
4
3
1
17
6
1
1
1
1
1
2
1
2
1
1
Ref. Part Description
21 157191 FITTING, adapter (1/2 npt x 3/4 npt)
22 157785 FITTING, swivel
24 164259 FITTING, elbow, street
25 166999 FITTING, elbow, street
26 159239 FITTING, nipple, pipe, rdcg
28 108124 VALVE, safety, 75 psi
29 113319 FITTING, air
30 158683 FITTING, elbow, 90 deg
31 191643 HOSE, air, 3/8
32 16H355 TUBE, drain
34 100527 WASHER, plain
35 100521 SCREW, cap hex hd
36 111040 NUT, lock, insert, nylock, 5/16
37 16H060 LABEL, pressure on/off
39 106228 FITTING, tee, street
40 100509 PLUG, pipe
41 162453 FITTING, 1/4 npsm x 1/4 npt
42 512616 HOSE, coupled, 061120
43 15A552 SEAL, replacement
‡ Used if mounting more than 2 bead tanks to system.
Qty.
1
1
2
1
4
2
1
1
1
1
1
3
1
1
1
1
1
1
1
3A1302D
33 Gallon Paint Tank Kit (24G769)
33 Gallon Paint Tank Kit (24G769)
If Installing to RoadPak Frame:
1. Place paint tank bracket (1) into position on frame.
2. Install three bolts (9) and washers (7) on bottom of support bracket (1). Thread nuts (8) onto bolts and torque to 15 ft-lb (20.3 N•m).
5. Insert paint tank (3) into sleeve bracket.
7
9
8 ti17189a
6. Secure paint tank with tie-down straps.
ti17195a
3. Install four bolts (6) and washer (7) to secure sleeve bracket (2) and support bracket (1) to the frame.
Thread nuts (8) onto bolts and torque to 15 ft-lb.
6
8
7 ti17299a
1
4. Install two bolts (6) and washer (7) to support bar
(14) and paint tank bracket (2). Thread nuts (8) onto bolts and torque to 15 ft-lb (20.3 N•m). Install two bolts (6) and washer (7) to support bar (14) and to bead tank bracket. Thread nuts (8) onto bolts and torque to 15 ft-lb (20.3 N•m).
ti17197a
7. Insert suction tube (with strainer removed) through top grommet (5).
5
6
7
8 ti17191a
NOTE: Optional Bottom Feed Fittings Kit 24J149 is available for paint tank.
8. Connect strainer onto suction set. Strainer should be about 1/2 in. from bottom of suction set.
ti17192a
3A1302D ti16553a 1/2 in.
5
6
33 Gallon Paint Tank Kit (24G769)
If Installing to RoadPak
Accessory Frame:
1. Place paint tank bracket (1) into position on frame.
2. Install three bolts (9) and washers (7) on bottom of support bracket (1). Thread nuts (8) onto bolts and torque to 15 ft-lb (20.3 N•m).
5. Secure paint tank with tie-down straps.
1
7
8 ti17193a
3. Install six bolts (6) and washer (7) to secure sleeve bracket (2) and support bracket (1) to the accessory frame. Thread nuts (8) onto bolts and torque to 15 ft-lb (20.3 N•m).
6
7 ti17197a
6. Insert suction tube (with strainer removed) through top grommet (5).
8 ti17194a
4. Insert paint tank (3) into sleeve bracket. ti17191a
NOTE: Optional Bottom Feed Fittings Kit 24J149 is available for paint tank.
7. Connect strainer onto suction set. Strainer should be about 1/2 in. from bottom of suction set.
ti17190a ti16553a
1/2 in.
3A1302D
33 Gallon Paint Tank Kit (24G769)
Parts
16
5
15
13
17
3
Parts List
9
10
11
12
7
8
5
6
13
14
Ref. Part
1
2
3
15
16
17
Description
24H831 BRACKET, Roadpak paint tank, painted
24H832 SLEEVE, Roadpak, painted
24J353 TANK, paint, with 8 in. man-way
(includes 15)
194420 GROMMET, hopper
106212 SCREW, cap, hex HD
108851 WASHER, plain
101566 NUT, lock
116935 SCREW, cap, flnghd
100527 WASHER, plain
111040 NUT, lock, insert, Nylock, 5/16
100521 SCREW, cap hex HD
107570 PLUG, pipe, square HD
24J370 SUPPORT, paint tank sleeve, painted
16J474 COVER, with opening and bulkhead rim
16J473 COVER, with opening
125240 COVER, without opening
Qty.
1
2
2
3
4
22
11
1
8
1
1
1
1
1
1
1
7
8
7
8
1
12 11
9
8
14
2 ti17166b
3A1302D 7
8
Accessory Frame Kit 24H585
Accessory Frame Kit 24H585
Installation
1. Load assembled accessory frame to desired location on vehicle.
2. Secure the accessory frame by strapping all four corners down to the vehicle or by bolting the accessory frame to the RoadPak frame.
4. Install four bolts (3) and washers (4) to connect accessory frame (1) and RoadPak frame. Thread nuts (5) to bolts and torque to 27 ft-lb (36.6 N•m).
5
3
4 ti17187a ti17196a
3. If bolting to RoadPak frame: Assemble four frame straps (2) to accessory frame (1) and to RoadPak frame by installing eight bolts (6) and washers (8).
Thread nuts (9) onto bolts and torque to 15 ft-lb
(20.3 N•m).
6 1
2
8
9 ti17188a
3A1302D
Parts
6
8
8
9
2
1
Accessory Frame Kit 24H585 ti17164a
5
3
Parts List
Ref. Part
8
9
5
6
3
4
1
2
Description
24H826 FRAME, Roadpak accessory
24J016 STRAP, frame, painted
115211 SCREW, cap, hex HD
109570 WASHER, plain
801020 NUT, lock, hex
100454 SCREW, cap hex HD
100023 WASHER, flat
101566 NUT, lock
Qty.
16
8
4
8
4
8
1
4
3A1302D 9
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 3A1302
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2010, Graco Inc. is registered to ISO 9001 www.graco.com
Revised December 2013
