A DC32-0 Maxstar 200 Series.qxd:A DC32

A DC32-0 Maxstar 200 Series.qxd:A DC32
AL WALID EQUIPMENT RENTAL LLC
Contact Number :
+971 50-2174706
www.walideqp.com
Maxstar 200 Series
Issued August 2007 • Index No. DC/32.0
®
Quick
Specs
TIG/Stick Welding
Power Source
Heavy Industrial Applications
Processes
Input Power
Petro/Chem Fabrication
Aerospace
Food/Beverage Industry
Mechanical Contractors
Shipboard Installation/Repair
Dairy Industry
TIG (GTAW)
Pulsed TIG (GTAW-P)
with DX and LX Models
Stick (SMAW)
Amperage Range
Requires 1- or 3-Phase Power
1 – 200 A
Max. Open-Circuit Voltage
Weight
80
37 lb (16.8 kg)
The Power of Blue .
®
Auto-Line™ provides state-of-theart flexibility to the end user. The
Auto-Line circuitry automatically
connects to 120 – 460 VAC, singleor three-phase power without
removing the covers to relink the
power source. No longer is there a
concern if you have the correct
machine for shop or the job site.
Inverter-based, DC power source
has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters than
traditional knobs and switches.
Programmable HF start parameters
allows the independently set
HF starting conditions based upon
process or application.
NEW! Low OCV Stick is a simple
design that reduces the open-circuit
voltage to 13 volts when the welding
power source is not in use. This
built-in circuit design eliminates the
need for add-on voltage reducers.
HF arc starting provides non-contact arc starting
that eliminates tungsten or material contamination.
Lift-Arc™ start provides TIG arc starting without
the use of high frequency.
Maxstar 200 LX
Maxstar 200 DX
Maxstar 200 SD
Available in Three Models:
SD — Provides the basic features that are required for most TIG or Stick welding applications.
DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
background amperage, initial amperage, initial slope time, final slope time and final amperage control.
LX — Automation made simple. With the Automation Interface Connector, the integrator can quickly
interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, and
end of weld sequence outputs.
Superior TIG/Stick arc performance on all input
voltages. Even on the difficult to run electrodes
like E6010.
Portable in the shop or at the job site — at 37 lb
the Maxstar 200 is easily moved from location
to location.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Max.
OpenCircuit
Voltage
Welding
Mode
Input
Power
Rated
Output
Welding
Amperage
Range
TIG
(GTAW)
3-Phase
175 A at 17 V,
60% Duty Cycle
115 VAC,
1 –140 A
175 A at 17 V,
60% Duty Cycle
200–460 VAC,
1–200 A
1-Phase
Stick
(SMAW)
3-Phase
1-Phase
75 VDC
9 –14 VDC**
Amps Input at Rated Load Output, 50/60 Hz,
115 V 200 V 230 V 400 V 440 V 460 V KVA
KW
—
—
12.1 10.5 6.0
5.3
5.2
4.2
4.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
—
—
19.9 17.4 —
0.25* 0.23* —
—
—
—
—
4.0
4.0
0.05* 0.02*
150 A at 16 V,
70% Duty Cycle
29.7 —
0.42* —
—
—
—
—
—
—
—
—
3.4
3.4
0.05* 0.03*
125 A at 15 V,
100% Duty Cycle
23.0 —
0.42* —
—
—
—
—
—
—
—
—
2.6
2.6
0.05* 0.03*
150 A at 26 V,
60% Duty Cycle
115 VAC,
1 – 90 A
150 A at 26 V,
60% Duty Cycle
200–460 VAC,
1–200 A
75 VDC
—
—
14.7 13.1 7.4
6.6
6.4
5.2
5.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
—
—
24.9 21.7 —
0.25* 0.23* —
—
—
—
—
5.0
5.0
0.05* 0.02*
125 A at 25 V,
50% Duty Cycle
34.1 —
0.42* —
—
—
—
—
—
—
—
—
4.0
3.8
0.05* 0.03*
90 A at 24 V,
100% Duty Cycle
25.0 —
0.42* —
—
—
—
—
—
—
—
—
4.0
3.8
0.05* 0.03*
Dimensions
H: 13-1/2 in
(343 mm)
W: 7-1/2 in
(191 mm)
D: 17-1/2 in
(445 mm)
Net
Weight
37 lb
(16.8 kg)
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
CSA approval.
Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.
Control Panel
Maxstar 200 DX/LX
Maxstar 200 SD
5
1
2
5
1
2
6
1. Voltmeter
2. Ammeter
3. Process Control
4. Output Control
5. Encoder Control
6. Amperage Control
7. Adjust Control
8. Sequencer Controls
9. Pulser Controls
3
4
7
6
3
7
8
9
4
Maxstar 200 DX (CE)
Maxstar 200 SD (CE)
5
1
5
1
2
2
6
6
3
4
7
8
3
4
7
8
9
Control Panel Parameter Values
A.
B.
C.
D.
E.
2
Preflow (s)
Initial Time (s)
Initial Amperage (A)
Initial Slope Time (s)
Weld Amperage (A)
0.0 – 25
0.0 – 25 (LX only)
1 – 200
0.0 – 25
1 – 200
F.
G.
H.
I.
J.
Pulse Frequency (Hz)
Background Amperage (%)
Peak Percent Time (%)
Final Slope Time (s)
Final Amperage (A)
0.1 – 500
0 – 100
5 – 95
0.0 – 25
1 – 200
K. Final Time (s)
L. Postflow Time (s)
M. Dig (%)
0.0 – 25 (LX only)
0 – 50.0
0 – 100
Performance Data
115 VAC INPUT
DUTY CYCLE CHART
140
250
120
STICK MAX.
TIG (115 V INPUT)
100
STICK
150
VOLTS
OUTPUT AMPERES
TIG
200
100
STICK
(115 V INPUT)
80
TIG MAX.
60
40
STICK/
TIG MIN.
50
20
0
10
20
30
40
DIG MAX.
0
50 60 70 80 90 100
0
50
100
% DUTY CYCLE
150
200
250
AMPERES*
OTHER INPUT VOLTAGES
140
120
STICK MAX.
100
VOLTS
TIG MAX.
80
60
40
STICK/
TIG MIN.
20
DIG MAX.
0
0
50
100
150
200
250
AMPERES*
*Amperage setting must be reduced to
obtain currents less than highlighted data point.
Included Accessories
Non-CE SD/DX Models Include:
(2) International-style connectors 35/50
(1) DA-917F torch adapter to
international-style connector (#194 720)
Non-CE LX Model Includes:
(2) International-style connectors 35/50
(1) 14-pin amphenol with clamp
(1) 10-pin amphenol with clamp
(1) 5/8 in - 18 gas fitting
CE SD/DX Models Include:
(2) International-style connectors 35/50
(1) 14-pin amphenol with clamp
(1) 5/8 in - 18 gas fitting
(1) 3/8 in BSPP gas fitting
3
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar® 200 SD
#903 701
#903 768
#903 701-01-1
#903 768-01-1
#903 701-01-2
Basic controls for TIG/Stick, 120 – 460 VAC
Basic controls for TIG/Stick, 120 – 460 VAC with CE
Full-feature controls for TIG/Stick, 120 – 460 VAC
Full-feature controls for TIG/Stick, 120 – 460 VAC with CE
Full-feature controls with the required automation connections, 120 – 460 VAC
#194 720
#190 219
#194 724
#195 055
#195 054
DA-917F
DA-1820L
DA-26R
150 A TIG/Stick with RCCS-14 fingertip control
150 A TIG/Stick with RFCS-14 HD foot control
See Diamondback TIG Torch Selector Guide
See Parts Guide
#194 744
#043 688
#151 086
#129 337
#187 208
Heavy-duty foot control
North/south fingertip control
Side-to-side fingertip control
Momentary/maintained rocker control
Momentary rubber dome switch
115 VAC
115 VAC with CE
230 VAC
230 VAC with CE
115 VAC
115 VAC, 50/60 Hz with CE
115 VAC
115 VAC with CE
Low-Conductivity Coolant
#043 007
#043 007-01-2
#043 008
#043 008-01-2
#043 009
#043 009-01-2
#042 288
#042 288-01-5
#043 810
International-Style Connectors
International-Style Connector Kit
Extension Kit for International-Style
International/Tweco® Adapter
International/Cam-Lok Adapter
#042 418
#042 419
#042 465
#042 466
Dinse, (1) male plug - 50 mm
Dinse, (1) plug and (1) receptacle - 50 mm
A one-piece adapter with International-style male plug
A one-piece adapter with International-style male plug
Maxstar® 200 DX
Maxstar® 200 LX
TIG Accessories
TIG Torch Adapters
Contractor Kits
Diamondback™ TIG Torches
Consumables/Tungsten
Gas Cylinder/Hose and Fittings
Remote Controls
RFCS-14 HD
RCCS-14
RCC-14
RMLS-14
RMS-14
Extension Cords
Coolant Systems
Coolmate™ 3
Coolmate™ V3
Coolmate™ 4
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price
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