A ED4-65 TrailblazerPro350D.qxd

A ED4-65 TrailblazerPro350D.qxd
Trailblazer Pro 350 D
Issued December 2004 • Index No. ED/4.65
®
Quick
Specs
Industrial Applications
Processes
Mechanical Contractors
Rig Owners
Structural Steel Work
Process Plant Piping
Fabrication
MIG (GMAW)
Flux Cored (FCAW)
Stick (SMAW)
TIG (GTAW)
Air Carbon Arc (CAC-A)
Cutting and Gouging
thru 1/4 in Carbons
Air Plasma Cutting
and Gouging with Optional
Spectrum Models
Output Range
Diesel Engine-Driven
Welder/Generator
CC/DC: 20 – 350 A
CV/DC: 10 – 34 V
CC/AC: 35 – 250 A
Weld Output Rated at 104˚ F (40˚ C)
CC/DC and CV/DC: 300 A at 32 VDC, 100% Duty Cycle
350 A at 28 VDC, 60% Duty Cycle
CC/AC: 200 A at 25 VAC, 60% Duty Cycle
Generator Power Rated at 104˚ F (40˚ C)
12,000 watts continuous
Weight
Net: 998 lb (453 kg)
The Power of Blue .
®
Weld meters now standard.
With a compact and lightweight
design at only 998 lb, a smaller
truck can be used, and related
transportation costs will be reduced.
Low height allows the driver to see
over the machine when mounted
on a truck bed and the machine fits
sideways in a standard pickup.
The professional welder’s choice with higher outputs is
designed to deliver the best arc performance with enough
weld power to dominate larger diameter flux cored wires
and air carbon arc gouging thru 1/4 in carbons.
Toolless top and side engine access
allows easy and faster maintenance
with little clearance space needed.
Toolless remote oil drain is standard.
Even better weld performance
with an arc that dominates the
competition. In Stick mode, you
get a smooth E7018 and a great
E6010 arc with Arc-Drive and
Hot Start™ standard. Great
MIG/FCAW arc and machine idles
with feeders hooked up. More
stable AC TIG and excellent starts
in DC scratch start TIG.
Standard 14-pin receptacle easily
connects feeders or remote controls
for enhanced process operation.
12,000 watts of generator power is
regulated to provide constant, strong
power and very good motor starting
characteristics. Power is independent
of weld control settings so that the
correct voltage is available at all times.
26 HP, 3-cylinder Kubota diesel
engine with its durable, proven
liquid-cooled design is the world
standard for small diesel engines.
Engine shutdowns standard.
Strong 120/240 V power while welding
to run tools and inverter welders. See
page 3 of literature.
Automatic Start at Idle™ idles engine
immediately when started, extending
engine life and reducing
fuel consumption and noise.
Low noise operation which is quieter than nearly
all other US-built welding generators. 72 db @ 7 m
(no load — idle), 78 db @ 7 m (full load — high speed).
Cold weather starting aids such as
standard glow plugs and block heater
ensure good starts in cold weather.
Automatic idle in all processes,
including MIG/FCAW with feeders
to save fuel and reduce noise.
Weld at Idle™ — lock in idle and weld in
DC up to 180 A.
Welder/generator is warranted for 3 years, parts and labor.
Engine is warranted separately by the engine manufacturer.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Welding
Mode
Output
Range
Weld Output Rated at
104˚ F (40˚ C)
Max. Open-Circuit
Voltage DC
Single-Phase Generator Power
Output Rated at 104˚ F (40˚ C)
CC/DC
20 – 350 A
80
CV/DC
10 – 34 V
300 A, 32 VDC, 100% Duty Cycle
350 A, 28 VDC, 60% Duty Cycle
12 kVA/KW, 120/240 VAC,
100/50 A, 60 Hz
CC/AC
35 – 250 A
200 A, 25 VAC, 60% Duty Cycle
70
50
CSA approved.
Dimensions
Weight*
H: 30 in (762 mm)
W: 24 in (610 mm)
D: 59-1/2 in (1511 mm)
Net: 998 lb
(453 kg)
*Net weight with 2 gal of fuel. Add 40 lb for shipping weight.
Engine Specifications
(Subject to change without notice.)
Engine Brand
Horsepower (HP)
Type
Weld Speed
Idle Speed
Fuel
Capacity
Oil
Capacity
High Coolant Temp/
Low Oil Pressure Shutdown
Kubota DH905
2-year limited
North American
Manufacturer
Warranty
26 at 3600 RPM
3-cylinder,
industrial,
liquid-cooled
diesel
3600 RPM
2525 RPM
13 gal (49 L)
5.4 qt (5.1 L)
Standard
Control Panel
1. Voltmeter
2. Ammeter
3. Process/Contactor Switch
4. Voltage/Amperage Adjustment Control
5. Voltage/Amperage Adjust Switch and
Remote 14 Receptacle
6. DC Polarity/AC Selector Switch
7. Fuel Gauge
8. Hour Meter
9. Engine Speed Switch
10. Glow Plug Switch
11. Engine Control Switch
12. 120/240 V Receptacles
Note: GFCIs are standard
1
2
7
3
8
9
4
5
10
11
6
12
• 13-gallon fuel capacity.
• Welding at 150 A at 40% duty cycle, uses only
.61 gallon per hour — over 20 hours of operation.
2
7.57
6.62
5.67
4.73
3.78
2.84
1.98
0.95
0
2.00
1.75
1.50
1.25
1.00
0.75
0.50
0.25
0
U.S. GAL/HR.
FUEL CONSUMPTION DATA
LITERS/HR.
Performance Data
FUEL CONSUMPTION
DC STICK/AUX POWER
(HIGH SPEED)
DC STICK
(LOW SPEED)
IDLE
0
50
100
150
200
250
300
350
DC POWER AMPS AT 100% DUTY CYCLE
0
1
2
4
6
8
10
POWER KVA AT 100% DUTY CYCLE
12
400
Performance Data
(continued)
All Trailblazers have 2 generators —
a 4-pole, 3-phase weld generator and a
strong power generator.
TRAILBLAZER ADVANTAGE: No interaction
between grinders, power tools, etc. and
the welding arc. Generator power is also
independent of weld control settings.
Rotor
VOLT/AMP CURVES
MINIMUM AND MAXIMUM - STICK MODE
80
70
70
60
60
DUTY CYCLE CHART
400
350
WELD AMPERES
80
50
VOLTS
50
40
30
40
30
20
20
10
10
0
100
200
300
400
500
0
600
DC Weld
300
250
AC Weld
200
150
0
0
100
AMPERES
200
300
400
500
600
100
0
10
20
AMPERES
30
40
50
60
70
80
90
100
% DUTY CYCLE
POWER IS IN THE NUMBERS
• Tested and rated at higher temperatures, 104˚ F (40˚ C), to ensure consistent operation in all climates.
• Patented generator control technology matches the generator’s output to engine horsepower providing maximum efficiency
and more weld output.
• The generator is voltage regulated to provide strong power while keeping the voltage 120/240 volts. This increases
tool/motor performance and tool/motor life.
SIMULTANEOUS WELDING
AND GENERATOR POWER
GENERATOR POWER CURVE
150 300
12 kW
125 250
AC VOLTS
VOLTS
VOLT/AMP CURVES
MINIMUM AND MAXIMUM - MIG MODE
Stator
100 200
75 150
50 100
25
50
0
0
0
10
20
30
40
50
60
70
80
90
160
180
Weld
Current
(Amps)
0
100
150
200
300
350
Watts
120V 1P
Receptacle
Amps
240V 1P
Receptacle
Amps
12,000
11,000
9,500
7,500
3,000
1,000
100
90
80
62
25
10
50
45
40
31
12
5
AC AMPERES IN 240V MODE
0
20
40
60
80
100
120
140
AC AMPERES IN 120V MODE
3
Genuine Miller Options
Spark Arrestor Kit #194 871 Field
Stainless Steel Kit
Stainless steel cover and side panels for
added protection and appearance.
Full KVA Plug Kit
#119 172 Field
240/120 VAC singlephase, 50 amp plug
(NEMA 14-50P) to fit
full KVA receptacle.
Note: Available as factory option. See Ordering
Information on back page.
Lockable Flame Arrestor Fuel Cap
#043 947 Field
Genuine Miller Accessories
Plasma Cutters
Protective Cover
#195 125 Blue, with Miller logo
Attractive, waterproof cover resists stains
and mildew, and protects the finish of
your welder.
®
Spectrum 625 #907 058
Economical plasma cutting system
rated to cut 7/8 in. See Lit. Index
No. PC/9.5.
Multioperator
CST™ 280 #907 244
The CST 280 CC/DC power source can be
run off the machine’s generator to provide
two arcs with only one engine. At only 41 lb
(18.6 kg), it is portable enough to take
anywhere. See Lit. Index No. DC/29.55.
4
Spectrum 2050 #903 777-01-2
Portable, easy-to-carry unit is an excellent
choice for cutting jobs up to 3/4 in. See Lit.
Index No. PC/7.0.
MIG/Flux Cored Welding
SuitCase™ 8VS Wire Feeder #194 890
SuitCase™ X-TREME™ 12VS Wire Feeder
#195 500
Lightweight, portable, voltage-sensing
wire feeders include secondary contactor
and gas valve. Require drive roll kit.
See Lit. Index No. M/6.4, M/6.41.
SuitCase™ 8RC Wire Feeder #194 938
SuitCase™ 12RC Wire Feeder #194 940
Lightweight, modular design and flexible
enough to run a variety of wires up to
.062 in diameter. Comes standard with
remote voltage control. See Lit. Index
No. M/6.5.
Genuine Miller Accessories
MIG/Flux Cored Welding (Continued)
(Continued)
TIG (GTAW) Welding
RCC-14 Remote Contactor and Current
Control #151 086
Rotary-motion fingertip control. Fastens to
TIG torch using two Velcro strips. Allows
complete current and contactor control at
operator’s fingertips. Includes 28 ft (8.5 m)
cord and plug.
Spoolmatic® 30A #130 831
A 1-lb, air-cooled spool gun that extends
the weld process range by adding a handy
portable system for small wire MIG. Rated
200 A at 100% duty cycle. Includes 30 ft
(9.1 m) cable assembly. WC Control
required. See Lit. Index No. M/1.5.
HF-251 Series
#042 388 HF-251D-1, 115 VAC
High-frequency arc starter and stabilizer.
See Accessory Literature, Index No. AY/5.0.
WC-24 Control #137 549
To be used with Spoolmatic 30A.
Remote Controls and Switches
Extension Cords for 14-Pin
Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)
XR Wire Feeders and Guns
Push-pull system designed to handle
difficult-to-feed soft alloy wires such as
aluminum. See Lit. Index No. M/1.7.
MIG (GMAW)/Flux Cored (FCAW) Guns
Miller produces a complete line of
dependable MIG guns. Check literature
for complete details. See Lit. Index Nos.
AY/16.0 and AY/17.0.
Stick (SMAW) Welding
Weld Leads
#173 851 2/0, 350 A, 100% duty cycle,
50 ft stinger, 50 ft work cable
#043 952 2/0, 300 A, 100% duty cycle,
100 ft stinger, 50 ft work cable
RFCS-14 HD Foot Control #194 744
For all Miller solid-state power sources
after serial number JK674521. This new
design increases stability with a larger
base, and durability with a heavier cord.
Maximum flexibility is accomplished with a
reconfigurable cord that can exit the front,
back or either side of the pedal. Foot pedal
provides remote current and contactor
control. Includes 20 ft (6 m) cord and
14-pin plug.
LDR-14 #043 955
Complete current/voltage control brings
120 VAC GFCI power to the operator.
Housed in a durable, weather-resistant case.
Includes 125 ft (38 m) cord with plugs.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 82 mm). Includes
20 ft (6 m) cord and 14-pin plug.
5
Trailers and Hitches
(For both models.)
Lunette Eye 2-1/2 in (64 mm) #043 824
For use with 224 trailer.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords. For use with
224 trailer.
HWY-224 Trailer #043 805
A 2650 lb (1202 kg) capacity highway
trailer. Welded steel tubing frame, heavyduty axle with roller bearing hubs and leafspring suspension. The HWY-224 comes
with jack stand, 2 in (50 mm) ball hitch,
fenders and lights.
Trailer Specifications
Model
HWY-224
(Subject to change without notice.)
Gross Axle
Weight
Rating
Gross Vehicle
Weight Rating
Net
Payload
Height
of Bed
Road
Clearance
Track
(Center to
center of tires)
Standard Tires
(Standard rating
or P-size rating)
3500 lb
(1588 kg)
2960 lb
(1343 kg)
2650 lb
(1202 kg)
18-1/2 in
(470 mm)
7-1/2 in
(191 mm)
52 in
(1321 mm)
B-78-13C
Dimensions
Net
Weight
Length: 105-1/2 in (2680 mm)
Width: 61 in (1549 mm)*
355 lb
(161 kg)
*Width at outside of fenders.
Mounting Specifications
A
4 Holes
Front Panel End
G
B
C
D
E
F
6
A. 23-5/8 in (600 mm)
B. 21-1/2 in (546 mm)
C. 1 in (25 mm)
D. 15-5/8 in (397 mm)
E. 26-3/8 in (679 mm)
F. 58-3/4 in (1492 mm)
G. 13/32 in (10 mm) Dia.
Overall Dimensions
Height: 30 in (762 mm)
36 in (914 mm)
to top of exhaust
Width: 24 in (610 mm)
Depth: 59-1/2 in (1511 mm)
Applications
MIG Gun
SuitCase
8RC or 12RC
MIG (GMAW) Basic Equipment
SuitCase 8RC #194 938
SuitCase 12RC #194 940
Work
Aluminum MIG with
Spoolmatic 30A Gun
WC-24
MIG (GMAW) Basic Equipment
Spoolmatic 30A #130 831
WC-24 #137 549
Work
Stick Electrode
Stick (SMAW) Basic Equipment
Work
TIG Torch
TIG (GTAW) Basic Equipment
HF-251D-1
HF-251D-1 #042 388
Work
FCAW Gun
SuitCase
8VS or 12VS
Flux-Cored (FCAW) Basic Equipment
Suitcase 8VS #194 890
SuitCase X-TREME 12VS #195 500
Work
Cutting Torch
Plasma Basic Equipment
Spectrum
Work
Stick Electrode
Multiple Operator Basic Equipment
CST 280
CST 280 #907 244
Work
Any Weld Process
7
Ordering Information
Equipment and Options
Stock No.
Description
Trailblazer Pro 350 D
#907 068
Base machine, CC/CV, AC/DC, 12,000 Watts
Options
Spark Arrestor Kit
Lockable Flame Arrestor Fuel Cap
Full KVA Plug Kit
#194 871
#043 947
#119 172
Field
Field
Field
Accessories
Protective Cover
#195 125
Blue, with Miller logo
#194 744
#129 340
#129 337
#151 086
#043 955
#122 973
#122 974
#122 975
Foot control
Hand control
Momentary- and maintained-contact switch
Fingertip control
Current/voltage control and 120 VAC power
25 ft
50 ft
75 ft
#173 851
#043 952
2/0, 350 A, 100% duty cycle, 50 ft stinger, 50 ft work cable
2/0, 300 A, 100% duty cycle, 100 ft stinger, 50 ft work cable
#194 890
#195 500
#194 938
#194 940
Includes contactor and gas valve. See Lit. Index No. M/6.4
Includes contactor and gas valve. See Lit. Index No. M/6.41
Includes contactor and gas valve. See Lit. Index No. M/6.5
Includes contactor and gas valve. See Lit. Index No. M/6.5
See Lit. Index No. AY/16.0 and AY/17.0
#130 831/#137 549
See Lit. Index No. M/1.5
See Lit. Index No. M/1.7
#042 388
See Lit. Index No. AY/5.0
See Lit. Index No. AY/7.2
Multiple Operator Accessories
CST™ 280
#907 244
See Lit. Index No. DC/29.55
Plasma Cutting Accessories
Spectrum® 625
Spectrum® 2050
#907 058
#903 777-01-2
See Lit. Index No. PC/9.5
See Lit. Index No. PC/7.0
Trailers and Hitches
HWY-224 Trailer
Lunette Eye
Cable Tree
#043 805
#043 824
#043 826
For use with 224 trailer
For use with 224 trailer
®
Remote Controls
RFCS-14 HD
RHC-14
RMLS-14
RCC-14
LDR-14
Extension Cords
Stick Accessories
Weld Leads
Qty.
Stick Electrodes
Flux Cored/MIG Accessories
SuitCase™ 8VS
SuitCase™ X-TREME™ 12VS
SuitCase™ 8RC
SuitCase™ 12RC
MIG (GMAW)/Flux Cored (FCAW) Guns
Gun Consumables
Aluminum MIG Accessories
Spoolmatic® 30A/WC-24 Control
XR Wire Feeder and Guns
Gun Consumables
TIG Accessories
HF-251D-1
Water Coolant Systems
TIG Torch
Consumables
Tungsten
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
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