OMRON OMNUC W R88M-W AC Servomotor, OMNUC W R88D-WT AC Servo Driver USER’S MANUAL
Below you will find brief information for OMNUC W R88M-W, OMNUC W R88D-WT. The OMNUC W-series AC Servomotors and Servo Drivers inherit the features of and surpass the previous OMNUC U Series. The W-series AC Servomotors and Servo Drivers provide faster response than the previous U-series models. Moreover, the 3,000--r/min Servomotors provide rotation speeds of up to 5,000 r/min, as compared to 4,500 r/min for the U Series, for even faster positioning. In addition to 3,000-r/min (30-W to 5-kW) Servomotors, the W-series product line offers 1,000-r/min (300-to 5.5-kW) 1,500-r/min (450W to 15-KW), and 6,000--r/min (1.0--to 4.0--kW) models to choose from. And included among the 3,000-r/min models are Flat-style (100-W to 1.5-kW) Servomotors that are ideal for applications requiring installation in tight spaces. The1,500--r/min, 3,000-r/min and 6,000--r/min Servomotors have an enclosure rating of IP67 (waterproof, except for through-shaft parts). And these models, as well as the 3,000-r/min (100 W to 1.5-kW) Flat-style Servomotors, are also available with IP67 enclosure ratings that include waterproofing for through-shaft parts. Thus the W-series Servomotors can be used even in places where they may be exposed to water. (The standard cables, however, cannot be used with IP67 models, and the appropriate cables must be provided by the user.)
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Cat. No. I531-E2-02 OMNUC W-series AC SERVOMOTORS/SERVO DRIVERS USER’S MANUAL Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69 NL - 2132 JD Hoofddorp The Netherlands Tel.: +31 (0)23 56 81 300 Fax: +31 (0)23 56 81 388 Website: www.eu.omron.com Cat. No. I531-E2-02 USER’S MANUAL OMNUC W SERIES MODELS R88M-W (AC Servomotors) MODELS R88D-WT (AC Servo Drivers) Authorized Distributor: AC SERVOMOTORS/SERVO DRIVERS (400 VAC type included) Cat. No. I531-E2-02 Note: Specifications subject to change without notice. Printed in The Netherlands Thank you for choosing this OMNUC W-series product. Proper use and handling of the product will ensure proper product performance, will lengthen product life, and may prevent possible accidents. Please read this manual thoroughly and handle and operate the product with care. NOTICE 1. This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible. 2. Although care has been given in documenting the product, please contact your OMRON representative if you have any suggestions on improving this manual. 3. The product contains dangerous high voltages inside. Turn OFF the power and wait for at least five minutes to allow power to discharge before handling or working with the product. Never attempt to disassemble the product. 4. We recommend that you add the following precautions to any instruction manuals you prepare for the system into which the product is being installed. 1. • Precautions on the dangers of high-voltage equipment. 1. • Precautions on touching the terminals of the product even after power has been turned OFF. (These terminals are live even with the power turned OFF). 5. Specifications and functions may be changed without notice in order to improve product performance. 6. Positive and negative rotation of AC Servomotors described in this manual are defined as looking at the end of the output shaft of the motor as follows: counterclockwise rotation is positive and clockwise rotation is negative. 7. Do not perform withstand-voltage or other megameter tests on the product. Doing so may damage internal components. 8. Servomotors and Servo Drivers have a finite service life. Be sure to keep replacement products on hand and to consider the operating environment and other conditions affecting the service life. 9. The OMNUC W Series can control both incremental and absolute encoders. Differences in functions of specifications according to the encoder type are indicated in this manual. Be sure to check the model that is being used, and follow the relevant specifications. 1.• Servomotors with incremental encoders: 1.• R88M-WH-/-WL-/-WF-/-WM-/-WR- 1.• Servomotors with absolute encoders: 1.• R88M-WT-/-WS-/-WC-/-WT- Items to Check After Unpacking Check the following items after removing the product from the package: • Has the correct product been delivered (i.e., the correct model number and specifications)? • Has the product been damaged in shipping? • Are any screws or bolts loose? USER’S MANUAL OMNUC W SERIES MODELS R88M-Wj (AC Servomotors) MODELS R88D-WTj (AC Servo Drivers) AC SERVOMOTORS/SERVO DRIVERS 400VAC type included Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property. ! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense. The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. OMRON, 2002 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. General Warnings Observe the following warnings when using the OMNUC Servomotor and Servo Driver and all connected or peripheral devices. This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use. Consult your OMRON representative when using the product after a long period of storage. ! WARNING Always connect the frame ground terminals of the Servo Driver and the Servomotor to a class-3 ground (to 100 Ω or less). Not connecting to a class-3 ground may result in electric shock. ! WARNING Do not touch the inside of the Servo Driver. Doing so may result in electric shock. ! WARNING Do not remove the front cover, terminal covers, cables, Parameter Units, or optional items while the power is being supplied. Doing so may result in electric shock. ! WARNING Installation, operation, maintenance, or inspection must be performed by authorized personnel. Not doing so may result in electric shock or injury. ! WARNING Wiring or inspection must not be performed for at least five minutes after turning OFF the power supply. Doing so may result in electric shock. ! WARNING Do not damage, press, or put excessive stress or heavy objects on the cables. Doing so may result in electric shock. ! WARNING Do not touch the rotating parts of the Servomotor in operation. Doing so may result in injury. ! WARNING Do not modify the product. Doing so may result in injury or damage to the product. ! Caution Use the Servomotors and Servo Drivers in a specified combination. Using them incorrectly may result in fire or damage to the products. ! Caution Do not store or install the product in the following places. Doing so may result in fire , electric shock, or damage to the product. S Locations subject to direct sunlight. S Locations subject to temperatures or humidity outside the range specified in the specifications. S Locations subject to condensation as the result of severe changes in temperature. S Locations subject to corrosive or flammable gases. S Locations subject to dust (especially iron dust) or salts. S Locations subject to shock or vibration. S Locations subject to exposure to water, oil, or chemicals. ! Caution Do not touch the Servo Driver radiator or Servomotor while the power is being supplied or soon after the power is turned OFF. Doing so may result in a skin burn due to the hot surface. Storage and Transportation Precautions ! Caution Do not hold the product by the cables or motor shaft while transporting it. Doing so may result in injury or malfunction. ! Caution Do not place any load exceeding the figure indicated on the product. Doing so may result in injury or malfunction. ! Caution Use the motor eye-bolts only for transporting the Motor. Using them for transporting the machinery may result in injury or malfunction. Installation and Wiring Precautions ! Caution Do not step on or place a heavy object on the product. Doing so may result in injury. ! Caution Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product. Doing so may result in fire. ! Caution Be sure to install the product in the correct direction. Not doing so may result in malfunction. ! Caution Provide the specified clearances between the Servo Driver and the control panel or with other devices. Not doing so may result in fire or malfunction. ! Caution Do not apply any strong impact. Doing so may result in malfunction. ! Caution Be sure to wire correctly and securely. Not doing so may result in motor runaway, injury, or malfunction. ! Caution Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction. ! Caution Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning. ! Caution Always use the power supply voltage specified in the User’s Manual. An incorrect voltage may result in malfunction or burning. ! Caution Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction. ! Caution Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning. ! Caution Provide an appropriate stopping device on the machine side to secure safety. (A holding brake is not a stopping device for securing safety.) Not doing so may result in injury. ! Caution Provide an external emergency stopping device that allows an instantaneous stop of operation and power interruption. Not doing so may result in injury. ! Caution Take appropriate and sufficient countermeasures when installing systems in the following locations: S Locations subject to static electricity or other forms of noise. S Locations subject to strong electromagnetic fields and magnetic fields. S Locations subject to possible exposure to radioactivity. S Locations close to power supplies. ! Caution Do not reverse the polarity of the battery when connecting it. Reversing the polarity may damage the battery or cause it to explode. Operation and Adjustment Precautions ! Caution Confirm that no adverse effects will occur in the system before performing the test operation. Not doing so may result in equipment damage. ! Caution Confirm that no adverse effects will occur in the system before performing the test operation. Not doing so may result in equipment damage. ! Caution Check the newly set parameters for proper execution before actually running them. Not doing so may result in equipment damage. ! Caution Do not make any extreme adjustments or setting changes. Doing so may result in unstable operation and injury. ! Caution Separate the Servomotor from the machine, check for proper operation, and then connect to the machine. Not doing so may cause injury. ! Caution When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume operation. Not doing so may result in injury. ! Caution Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart. (Take appropriate measures to secure safety against an unexpected restart.) Doing so may result in injury. ! Caution Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may result in malfunction. Maintenance and Inspection Precautions ! WARNING ! Caution Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. Resume operation only after transferring to the new Unit the contents of the data required for operation. Not doing so may result in an unexpected operation. Warning Labels Warning labels are pasted on the product as shown in the following illustration. Be sure to follow the instructions given there. Warning label Example from R88D-WTA3HL Example from R88D-WTA3HL Table of Contents Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 1-5 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servo Driver Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applicable Standards and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-6 1-7 1-8 1-9 Chapter 2. Standard Models and Specifications . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servo Driver and Servomotor Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External and Mounted Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servo Driver Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servomotor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable and Connector Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servo Relay Units and Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Unit and Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Regeneration Resistors/Resistance Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Absolute Encoder Backup Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-14 2-17 2-46 2-74 2-96 2-126 2-134 2-136 2-138 2-139 Chapter 3. System Design and Installation. . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-3 Regenerative Energy Absorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43 Chapter 4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 Operational Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trial Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Making Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Adjustment Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Check Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4-4 4-8 4-16 4-64 4-90 4-92 4-100 4-109 4-115 4-118 Chapter 5. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 Measures when Trouble Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Overload Characteristics (Electron Thermal Characteristics) . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 Replacing the Absolute Encoder Battery (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 Table of Contents Chapter 6. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Encoder Dividing Rate for Servo Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Parameter Setting Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-8 6-9 Chapter 1 Introduction 1-1 Features 1-2 System Configuration 1-3 Servo Driver Nomenclature 1-4 Applicable Standards and Models 1-5 System Block Diagrams Introduction 1-1 Chapter 1 Features With their superior performance and fast response, plus a wider selection of models, the OMNUC W-series AC Servomotors and Servo Drivers inherit the features of and surpass the previous OMNUC U Series. H Faster Response and Rotation Speed The W-series AC Servomotors and Servo Drivers provide faster response than the previous U-series models, with high-frequency responses of 400 Hz (compared to 250 Hz for the U Series). Moreover, the 3,000-r/min Servomotors provide rotation speeds of up to 5,000 r/min, as compared to 4,500 r/min for the U Series, for even faster positioning. H Wider Selection In addition to 3,000-r/min (30-W to 5-kW) Servomotors, the W-series product line offers 1,000-r/min (300-to 5.5-kW) 1,500-r/min (450W to 15-KW), and 6,000--r/min (1.0--to 4.0--kW) models to choose from. And included among the 3,000-r/min models are Flat-style (100-W to 1.5-kW) Servomotors that are ideal for applications requiring installation in tight spaces. H IP67 (Waterproof) Servomotors The1,500--r/min, 3,000-r/min and 6,000--r/min Servomotors have an enclosure rating of IP67 (waterproof, except for through-shaft parts). And these models, as well as the 3,000-r/min (100 W to 1.5-kW) Flat-style Servomotors, are also available with IP67 enclosure ratings that include waterproofing for through-shaft parts. Thus the W-series Servomotors can be used even in places where they may be exposed to water. (The standard cables, however, cannot be used with IP67 models, and the appropriate cables must be provided by the user.) H Conformity to Standards The W Series conforms to EC Directives (both low-voltage and EMC) as well as to UL and cUL, thereby assisting the user in meeting required standards. H Built-in Regenerative Power Processing In addition to the built-in regenerative power processing function using regeneration resistance, external regeneration resistance can also be connected, allowing the W Series to be used for applications with high regenerative energy on vertical axis. H Harmonic Current Control Measures Terminals for DC Reactor connections are provided to assist with harmonic current control. H Online Autotuning Autotuning is possible during normal operation with no need to switch to a special autotuning mode, making it easy to set the gain correctly. 1-2 Introduction Chapter 1 H Gain Changes There are two types of gain settings, and the gain can be changed when the load changes during operation. H Control Functions Any one of the following 12 control modes can be selected in the parameter settings, thereby allowing various applications with a single Servo Driver. Control mode [Default setting 400 V] [Default setting 100/200 V] Speed control (analog commands) Position control (pulse train commands) Torque control (analog commands) Internal speed control settings Internal speed control settings ←→ Speed control (analog commands) Internal speed control settings ←→ Position control (pulse train commands) Internal speed control settings ←→ Torque control (analog commands) Position control (pulse train commands) ←→ Speed control (analog commands) Position control (pulse train commands) ←→ Torque control (analog commands) Speed control (analog commands) ←→ Torque control (analog commands) Speed control (analog commands) with position-lock stop Position control (pulse train commands) with pulse prohibit H Password A password can be required in order to make parameter changes. H Parameter Initialization Parameters can be returned to their default settings. Default parameters of 100/200 V servo drivers are different from 400 V servo drivers. Settings are explained in the appendix. H Monitoring The Servo Driver’s operating status is displayed. The following items can be monitored: Speed feedback, speed commands, torque commands, number of pulses from the origin, electrical angle, I/O signals, command pulse speed, position deviation, motor load rate, regenerative load rate, dynamic resistance load rate, input pulse counter, and feedback pulse counter. H Jogging The Servomotor can be set for either forward or reverse rotation, and the rotation speed can be set in the parameters. H Servomotor Origin Search The origin search function can be used to find the Servomotor’s origin (Z phase). 1-3 Introduction Chapter 1 H Automatic Adjustment of Command Offsets (Speed and Torque Control) The offsets of the speed command input and torque command input can be adjusted automatically. H Monitor Output The offset and scaling of the analog monitor outputs can be adjusted. H Multi-turn Limit Changes The multi-turn limits for absolute encoders can be changed. H Electronic Gear (Position Control) This function turns the Servomotor by the number of pulses obtained by applying the gear ratio to the number of command pulses. It can be effectively used in the following situations. S When fine tuning positions and speeds while synchronizing two lines. S When using a controller with a short command pulse frequency. S When setting the mechanical movement per pulse to amounts such as 0.01 mm. The electronic gear ratio is set in parameters (numerator: G1; denominator: G2). The setting range for G1 and G2 is 1 to 65,535, with 0.01 ≦ (G1/G2) ≦ 100. H Encoder Dividing Function The encoder signal output from the Servo Driver can be set to the desired number of pulses. H Soft Start Function (Speed Control, Internally Set Speed Control Settings) This function causes the Servomotor to be started and stopped at the preset acceleration/deceleration times, allowing a simple position control system to be constructed without a Positioner or Host Controller. The acceleration and deceleration times are set separately, and the setting range is 0 to 10 s for each. H Position Acceleration/Deceleration Function Applying acceleration and deceleration to command pulses enables smooth tracking of commands for rapid startups. Either primary delay or linear acceleration/decelerations can be selected for positioning. H Warning Output Overload and regeneration overload warnings are output. When a warning is output, taking measures, such as shortening the operation cycle, can prevent an alarm from being generated. H Positioning Completed Output The positioning completed range can be set in two stages, allowing peripheral device operations to begin sooner. 1-4 Introduction Chapter 1 H Reverse Mode Forward and reverse commands can be switched in the parameters, without changing the wiring to the Servomotor or encoder. H Brake Interlock Output Timing signals interlocked with the Servomotor’s ON/OFF status and rotational speed are output, so the holding brakes of Servomotors with brakes can be operated reliably. H Output Signal Selection Any three output signals can be selected for output from among the following: Positioning completed 1/2, speed conformity, Servomotor rotation detection, servo preparation completed, current limit detection, speed limit detection, brake interlock, overload warning, and warning output signals. It is also possible to allocate multiple outputs to the same pin number. For example, the positioning completed 1 signal and the speed conformity signal could both be allocated to pin number 1. H Overtravel Sequence An overtravel sequence suitable for the system can be selected. There are three deceleration methods available: Dynamic brake deceleration, free-run deceleration, and emergency-stop torque deceleration (parameter setting). H Feed-forward Function and Bias (Position Control) These functions reduce the position control time. S Feed-forward Function Reduces the position control time by reducing the number of pulses accumulated in the deviation counter. S Bias Reduces the positioning time by adding the bias revolutions to the speed command when the deviation counter value exceeds the bias addition range. H Computer Monitoring The special Servo Driver Communications Software enables performing parameter setting, speed and current monitoring, speed and current waveform displays, I/O monitoring, autotuning, jogging, and other operations from a computer. It is also possible to perform multiple-axis communications that set the parameters and monitor operations for multiple Servo Drivers. H Fieldbus Option board Mounting the R88A-NCW152-DRT board to the side of the driver allows you to communicate through DeviceNet. This devicenet board can be attached to all drivers (for firmware version 14 or higher). 1-5 Introduction 1-2 Chapter 1 System Configuration Controller with Voltage Output R88A-PR02W Parameter Unit (Hand-held) Analog voltage SYSMAC CS1-, C-, or CV-series Programmable Controller Motion Control Unit CS1W-MC221/421 CV500-MC221/421 C200H-MC221 C500-NC222-E Position Control Unit Controller with Pulse Train Output OMNUC W-series AC Servo Driver R88D-WTj Pulse train SYSMAC CS1-, C-, or CV-series Programmable Controller Position Control Units C200HW-NC113 C200HW-NC213 C200HW-NC413 C500-NC113 C500-NC211 C200H-NC112 C200H-NC211 [Incremental] [Absolute] OMNUC W-series AC Servomotor R88M-Wj Note Servomotors with absolute encoders can be used in combination with CS1W-MC221/421, CV500-MC221/421 or C200H-MC221 Motion Control Units. 1-6 Introduction 1-3 Chapter 1 Servo Driver Nomenclature Analog Monitor Output Connector (CN5) Rotation speed, torque command values, etc., are output in analog voltage. A special cable is used. Battery holder Holds the backup battery for when a Servomotor with an absolute encoder is used. Battery Connector (CN8) (With top cover opened) Connects the backup battery for the absolute encoder. Display Area Top cover (See note.) Displays Servo Driver status, alarm signals, parameters, etc., in five digits, 7-segment LED. Settings Area Used for setting parameters and monitoring Servo Driver status. Charge indicator Lit when the main-circuit is powered. Even after the power is turned OFF, it remains lit as long as an electric charge remains in the main-circuit capacitor, so do not touch the Servo Driver’s terminals during this period. Power indicator Lit when the control power is being supplied. Parameter Unit Connector (CN3) Used for connecting the Parameter Unit or for communicating with a computer. Main-circuit power terminals These are the input terminals for the main-circuit power supply. Note: On the R88D-WT60H (6 kW), this connector is located to the left of the Display and Settings Areas. Control-circuit power terminals These are the connection terminals for the control-circuit power supply and the external regenerative energy resistance. Control I/O Connector (CN1) Used for control I/O signals. Servomotor connection terminals These are the connection terminals for the Servomotor power lines. Encoder Connector (CN2) Protective ground terminals These are the ground terminals for preventing electric shock. Ground to 100 Ω or less. Connects the encoder provided with the Servomotor. Note The R88D-WT60H (6 kW) does not have a top cover. The Analog Monitor Output Connector (CN5), the Battery Connector (CN8), and the battery holder are all located to the right of the display and operation areas. Also, the Terminal Block (for the control circuit, main circuit, and Servomotor) is mounted the bottom of the Servo Driver. 1-7 Introduction 1-4 Chapter 1 Applicable Standards and Models H EC Directives EC Directive Low voltage EMC Product Applicable standard AC Servo Drivers EN50178 AC Servomotors IEC60034-1, -5, -8, -9 EN60034-1, -9 EN55011 class A group 1 AC Servo Drivers and AC Servomotors EN50082-2 Remarks Safety requirements for electrical equipment for measurement, control, and laboratory use. Rotating electrical machines. Limits and methods of measurement of radio disturbance characteristics of industrial, scientific, and medical (ISM) radio-frequency equipment. Electromagnetic compatibility generic immunity standard, Part-2 Industrial environment. Note Installation under the conditions specified in 3-2-5 Wiring Conditions Satisfying EMC Directives is required to conform to EMC Directives. H UL/cUL Standards Standards UL cUL 1-8 Product AC Servo Drivers AC Servomotors AC Servo Drivers AC Servomotors Applicable standard UL508C UL1004 cUL C22.2 No. 14 cUL C22.2 No. 100 File No. E179149 E179189 E179149 E179189 Remarks Power conversion equipment Electric motors Industrial equipment Motor and generators Introduction 1-5 Chapter 1 System Block Diagrams H 200 V AC: R88D-WTA3H/-WTA5H/-WT01H/-WT02H/-WT04H 100 V AC: R88D-WTA3HL/-WTA5HL/-WT01HL/-WT02HL AC Servo Driver Thermistor AC Servomotor Fuse Relay drive Voltage detection Gate drive overcurrent protection Gate drive Interface Voltage detection Current detection PWM generation DC/DC conversion Digital current amp Encoder signal processing Divider Command pulse processing Analog voltage conversion Serial port CN5 Analog monitor output Encoder output Command pulse input Position control Current command processing Speed control Display/Settings Areas Battery Connector (CN8) Speed/torque command input Control I/O CN3 Parameter Unit/computer 1-9 Introduction Chapter 1 H 200 V AC: R88D-WT05H/-WT08H/-WT10H/-WT15H AC Servo Driver AC Servomotor Fuse Relay drive Voltage detection Gate drive overcurrent protection Gate drive Thermistor 0.5 to 1 kW Interface Voltage detection Current detection PWM generation DC/DC conversion Encoder signal processing Digital current amp Encoder output Divider Command pulse input Command pulse processing Analog voltage conversion Position control Current command processing Speed control Speed/torque command input Control I/O Serial port Display/Settings Area CN5 Analog monitor output Battery Connector (CN8) CN3 Parameter Unit/computer H 200 V AC: R88D-WT20H/-WT30H/-WT50H AC Servo Driver AC Servomotor Fuse Relay drive Voltage detection Gate drive overcurrent protection Gate drive Interface Voltage detection Gate drive Current detection PWM generation DC/DC conversion Digital current amp Encoder signal processing Divider Command pulse processing Analog voltage conversion CN5 Analog monitor output 1-10 CN3 Parameter Unit/computer Encoder output Command pulse input Position control Current command processing Serial port Display/Settings Area Battery Connector (CN8) Speed control Speed/torque command input Control I/O Introduction Chapter 1 H 200 V AC: R88D-WT60H Regeneration resistance (optional) AC Servo Driver Thermistor AC Servomotor Fuse Relay driver Gate drive overcurrent protection isolator Voltage detection isolator Gate drive isolator Voltage detection isolator DC/DC conversion Current detection PWM generation Digital current amp Battery Connector (CN8) Encoder signal processing Divider Command pulse processing Analog voltage conversion Display/Settings Area CN5 Analog monitor output Command pulse input Position control Current command processing Speed control Serial port Encoder output Speed/torque command input Control I/O CN3 Parameter Unit/computer 1-11 Introduction Chapter 1 H 400 V AC: R88D-WT05HF/-WT10HF/-WT15HF/-WT20HF/-WT30HF Three-phase 380 to 480 V (50/60Hz) +10% - 15% B1 B2 B3 1 FAN1 2 FU1 P Noise filter 1MC L1 XX1 XX3 R L2 S L3 AC Servomotor P CHARGE C1 U U V V C2 T 12V W W N N Gate drive overcurrent protector D1 D2 D3 RY1 R2 Voltage Sensor Relay drive Control power +24 VDC (not provided) Gate drive Voltage Sensor 24V CN2 Interface +7.5 V FU2 DC/DC converter 0V Voltage Sensor +15 V ( 4 circuits) R2 ASIC (PWM control, etc.) +5 V CN8 12V PG For battery connection CN1 PG output Power Power OFF ON Open during Servo alarm (1RY) +5 V AC power supply (100/200 V) 2RY 1MC CPU (position/speed calculation, etc.) Power Monitor display 2RY High speed diode Reference pulse input Analog voltage converter CN10 Surge suppressor Connector for option unit CN5 A/D Speed and torque reference input I/0 Sequence I/O CN3 Analog monitor output for supervision Digital Operator personal computer H 400 V AC: R88D-WT50HF Three--phase 380 to 480 V (50/60Hz) +10% --15% B1 B2 B3 1 FAN1 2 FU1 P P Noise filter 1MC C1 L1 XX1 XX3 V V S C2 T XX2 U U R L2 L3 AC Servomotor 12V CHARGE W W N N Gate drive over-current protector ~ ~ ~ -- + RY1 RLY2 Relay drive Control power +24 VDC (not provided) Voltage Sensor Gate drive PG CN2 Voltage Sensor Interface 24 V FU2 +7.5 V DC/DC con-verter 0V +15 V Relay drive Voltage Sensor 4 circuits CN8 For battery connection ASIC +5 V (PWM control, etc.) 12V CN1 PG output +5 V Power OFF Power ON Open during Servo alarm (1RY) 0V 2RY Surge suppressor (position/speed calculation, etc.) Analog voltage converter 1MC CN10 Connector for option unit CN5 Analog monitor output for supervision A/D Speed and torque reference input I/O Sequence I/O CPU POWER Monitor display 2RY High speed diode 1-12 Reference pulse input AC power supply (100/200 V) CN3 Digital Operator personal computer Introduction Chapter 1 H 400 V AC: R88D-WT60HF/75HF Regenerative Resistor (option) Three--phase 380 to 480 V (50/60Hz) +10% --15% B1 B2 1 FAN1 2 FU1 P 1MC L1 XX1 XX3 CT1 CHARGE C1 U R L2 C2 T XX2 U CT2 V V S L3 AC Servomotor 12V P Noise filter W W N N ~ ~ ~ Gate drive over-current protector -- + RY1 RLY2 Voltage Sensor Relay drive Gate drive PG CN2 Voltage Sensor Control power +24 VDC (not provided) Relay drive Interface +7.5 V 24 V FU2 +15 V DC/DC con-verter 0V Voltage Sensor 4 circuits CN8 For battery connection ASIC +5 V (PWM control, etc.) 12V CN1 PG output Power ON Power OFF Open during Servo alarm (1RY) +5 V AC power supply (100/200 V) Reference pulse input 0V 2RY 1MC (position/speed calculation, etc.) Analog voltage converter CN10 Surge suppressor Connector for option unit Speed and torque reference input I/O Sequence I/O CPU POWER Monitor display 2RY High speed diode A/D CN3 CN5 Analog monitor output for supervision Digital Operator personal computer H 400 V AC: R88D-WT110HF/150HF Regenerative Resistor (option) Three--phase 380 to 480 V (50/60Hz) +10% --15% B1 B2 1 FAN1 2 FU1 P Noise filter 1MC L1 12V P CT1 CHARGE XX1 XX3 C1 U R L2 C2 T XX2 CT2 V S L3 AC Servomotor U V W W N N Gate drive over-current protector ~ ~ ~ -- SCR1 + RY1 Relay drive Control power +24 VDC (not provided) Voltage Sensor Gate drive Voltage Sensor Interface +7.5 V 24 V FU2 +15 V DC/DC con-verter 0V Voltage Sensor 4 circuits PG CN2 Gate drive CN8 For battery connection ASIC +5 V (PWM control, etc.) 12V CN1 PG output Power OFF Power ON Open during Servo alarm (1RY) +5 V AC power supply (100/200 V) Reference pulse input 0V 2RY 1MC Surge suppressor Connector for option unit CN5 Analog monitor output for supervision I/O Sequence I/O (position/speed calculation, etc.) Analog voltage converter CN10 Speed and torque reference input CPU POWER Monitor display 2RY High speed diode A/D CN3 Digital Operator personal computer 1-13 Chapter 2 Standard Models and Specifications 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 Standard Models Servo Driver and Servomotor Combinations External and Mounted Dimensions Servo Driver Specifications Servomotor Specifications Cable and Connector Specifications Servo Relay Units and Cable Specifications Parameter Unit and Cable Specifications External Regeneration Resistors/Resistance Units Absolute Encoder Backup Battery Specifications DC Reactors Standard Models and Specifications 2-1 Chapter 2 Standard Models H Servo Drivers Specifications Single-phase g p 100 V AC Single-phase g p 200 V AC Three-phase p 200 V AC Three-phase p 400 V AC Model 30 W R88D-WTA3HL 50 W R88D-WTA5HL 100 W R88D-WT01HL 200 W R88D-WT02HL 30 W R88D-WTA3H 50 W R88D-WTA5H 100 W R88D-WT01H 200 W R88D-WT02H 400 W R88D-WT04H 750 W R88D-WT08HH 1500W R88D-WT15HH 500 W R88D-WT05H 750 W R88D-WT08H 1 kW R88D-WT10H 1.5 kW R88D-WT15H 2 kW R88D-WT20H 3 kW R88D-WT30H 5 kW R88D-WT50H 6 kW R88D-WT60H 500 W R88D-WT05HF 1000 W R88D-WT10HF 1500 W R88D-WT15HF 2000 W R88D-WT20HF 3000 W R88D-WT30HF 5.0 kW R88D-WT50HF 6.0 kW R88D-WT60HF 7.5 kW R88D-WT75HF 11.0 kW R88D-WT110HF 15.0 kW R88D-WT150HF H Control Cable Specifications Motion Control Unit,, MC221/MC421 / Cable (1 ( axis)) Motion Control Unit,, MC221/MC421 / Cable (2 ( axes)) General Control Cable (with ( connector on one end)) Connector Terminal Block Cable Model 1m R88A-CPW001M1 2m R88A-CPW002M1 3m R88A-CPW003M1 5m R88A-CPW005M1 1m R88A-CPW001M2 2m R88A-CPW002M2 3m R88A-CPW003M2 5m R88A-CPW005M2 1m R88A-CPW001S 2m R88A-CPW002S 1m R88A-CTW001N 2m R88A-CTW002N W-driver Connector Terminal Block Motion control Unit MC 402 Cable (driver to Terminal Block) XW2B-50G5 1m MC402 Terminal block R88A-CMUK001J3-E2 R88A-TC04-E Axis connector cable, MC402 to Terminal Block 1m R88A-CMX001J1-E I/O connector cable, MC402 to Terminal Block 1m R88A-CMX001S-E 2-2 Standard Models and Specifications Chapter 2 H Servo Relay Units Specifications Servo y Unit Relay Model For C200H-NC112 For C200HW-NC113 XW2B-20J6-1B For C200H-NC211 For C500-NC113/211 For C200HW-NC213/413 XW2B-40J6-2B For CQM1-CPU43-E XW2B-20J6-3B Servo Driver Cable Position C Control lU Unit i Cable 1m XW2Z-100J-B4 2m XW2Z-200J-B4 0.5 m XW2Z-050J-A1 1m XW2Z-100J-A1 For C200H-NC211 F C500-NC113/211 For C500 NC113/211 0.5 m XW2Z-050J-A2 1m XW2Z-100J-A2 For CQM1-CPU43-E Q 0.5 m XW2Z-050J-A3 1m XW2Z-100J-A3 0.5 m XW2Z-050J-A6 1m XW2Z-100J-A6 0.5 m XW2Z-050J-A7 1m XW2Z-100J-A7 For C200H-NC112 For C200HW-NC113 For C200HW-NC213/413 / H Peripheral Cable Connectors Specifications Model Analog Monitor Cable (CN5) 1m R88A-CMW001S Computer Monitor DOS Cable (CN3) 2m R88A-CCW002P2 Control I/O Connector (CN1) Note R88A-CNU11C Computer Monitor Cable and OMNUC W-series Personal Computer Monitor Software for Servo Drivers (Windows-compatible) are required when using a personal computer is used for setting Servo Driver parameters and for monitoring. H Parameter Units Specifications Model Hand-held (with 1-m cable) R88A-PR02W Parameter Unit Cable (2 m) R88A-CCW002C Note 1. A Parameter Unit is required for operating and monitoring the Servo Driver at a remote location or with a control panel. Note 2. If the 1-m cable provided with the Parameter Unit is not long enough, purchase the 2-m Parameter Unit Cable and use it in place of the 1-m cable. H External Regeneration Resistors/Units Specifications Model Resistor 220 W Resistance Unit for 6 kW, 200 V servo Resistance Unit for 7.5 kW to 15 kW, 200 V servo Resistance Unit for 6.0 kW and 7.5 kW, 400 V servo Resistance Unit for 11 kW and 15 kW, 400 V servo Note 47 Ω R88A-RR22047S 880 W 6.25 Ω R88A-RR88006 1760 W 3.3 Ω R88A-RR1K803 880 W 18 Ω R88A-RR88018 1760 W 14.25 Ω R88A-RR1K814 Required when the motor’s regenerative energy is too high. H Fieldbus Option Board Specifications Devicenet communications board (including positioning features) Model R88A-NCW152-DRT H W-series software Specifications Software for set-up and analizing Model Wmonwin (version 2.0) 2-3 Standard Models and Specifications Chapter 2 H 1.5 Axis motion controller Specifications Model OMRON Hostlink type R88A-MCW151-E Devicenet type R88A-MCW151-DRT-E H Absolute Encoder Backup Battery Specifications Model 1,000 mAh 3.6 V for servo up to 5 kW R88A-BAT01W 1,000 mAh 3.6 V for servo 6 kW to 15 kW R88A-BAT02W Note 1. Required when using a Servomotor with an absolute encoder. The cable and connector are included. H DC Reactors Specifications Model For R88D-WTA3HL/A5HL/01HL R88A-PX5063 For R88D-WT02HL R88A-PX5062 For R88D-WTA3H/A5H/01H R88A-PX5071 For R88D-WT02H R88A-PX5070 For R88D-WT04H R88A-PX5069 For R88D-WT08HH R88A-PX5079 For R88D-WT15HH R88A-PX5078 For R88D-WT05H/08H/10H R88A-PX5061 For R88D-WT15H/20H R88A-PX5060 For R88D-WT30H R88A-PX5059 For R88D-WT50H R88A-PX5068 For R88D-WT05HF R88A-PX5074 For R88D-WT10HF/15HF R88A-PX5075 For R88D-WT20HF/30HF R88A-PX5076 For R88D-WT50HF R88A-PX5077 Note There is no DC Reactor for the R88D-WT60H. H Front-panel Brackets Specifications Model For R88D-WTA3HL to WT02HL R88A-TK01W For R88D-WTA3H to WT10H R88A-TK01W For R88D-WT15H/05HF/10HF/15HF R88A-TK02W For R88D-WT20H/30H/50H/20HF/30HF R88A-TK03W Note 1. Required when mounting a Servo Driver from the front panel. Note 2. There are no front-panel brackets for the R88D-WT60H. H IP67 Encoder Cables (For Incremental or Absolute Encoders) for all 400 VAC Servomotors Specifications all Servomotors 2-4 Model 3m R88A-CRWB003N-E 5m R88A-CRWB005N-E 10 m R88A-CRWB010N-E 15 m R88A-CRWB015N-E 20 m R88A-CRWB020N-E Standard Models and Specifications Chapter 2 H Encoder Cables (For Incremental or Absolute Encoders) for 230 VAC Servomotors Specifications Model For 3,000-r/min , / Servomotors 30 to 750 W For 3,000-r/min , / Servomotors 1 to 5 kW For 3,000-r/min , / Flat-style y Servomotors 100 W to 1 5 kW 1.5 For 1,000-r/min , / Servomotors 300 W to 5 5 kW 5.5 3m R88A-CRWA003C(-DE) 5m R88A-CRWA005C(-DE) 10 m R88A-CRWA010C(-DE) 15 m R88A-CRWA015C(-DE) 20 m R88A-CRWA020C(-DE) 3m R88A-CRWB003N 5m R88A-CRWB005N 10 m R88A-CRWB010N 15 m R88A-CRWB015N 20 m R88A-CRWB020N 3m R88A-CRWA003C(-DE) 5m R88A-CRWA005C(-DE) 10 m R88A-CRWA010C(-DE) 15 m R88A-CRWA015C(-DE) 20 m R88A-CRWA020C(-DE) 3m R88A-CRWB003N 5m R88A-CRWB005N 10 m R88A-CRWB010N 15 m R88A-CRWB015N 20 m R88A-CRWB020N H Power Cable for 230 VAC Servomotors • Power Cable for 3,000-r/min Servomotors Specifications p Model Without brake With brake 30 to 750 W 3 m R88A-CAWA003S(-DE) R88A-CAWA003B(-DE) 5m R88A-CAWA005S(-DE) R88A-CAWA005B(-DE) 10 m R88A-CAWA010S(-DE) R88A-CAWA010B(-DE) 15 m R88A-CAWA015S(-DE) R88A-CAWA015B(-DE) 20 m R88A-CAWA020S(-DE) R88A-CAWA020B(-DE) 3m R88A-CAWC003S R88A-CAWC003B 5m R88A-CAWC005S R88A-CAWC005B 10 m R88A-CAWC010S R88A-CAWC010B 15 m R88A-CAWC015S R88A-CAWC015B 20 m R88A-CAWC020S R88A-CAWC020B 3m R88A-CAWD003S R88A-CAWD003B 5m R88A-CAWD005S R88A-CAWD005B 10 m R88A-CAWD010S R88A-CAWD010B 15 m R88A-CAWD015S R88A-CAWD015B 20 m R88A-CAWD020S R88A-CAWD020B 1 to 2 kW 3 to 5 kW Note The ’-DE’ type cables are robotic cables with IP67 connectors. These cables should be used in combination with a ’-D’ type motor. For example, the R88M-WP10030H-S1-D motor could be used with the R88A-CRWA003C-DE and R88A-CAWA0035-DE cables. 2-5 Standard Models and Specifications Chapter 2 • Power Cable for 3,000-r/min Flat-style Servomotors Specifications p Model Without brake 100 to 750 W 1.5 kW With brake 3m R88A-CAWA003S(-DE) R88A-CAWA003B(-DE) 5m R88A-CAWA005S(-DE) R88A-CAWA005B(-DE) 10 m R88A-CAWA010S(-DE) R88A-CAWA010B(-DE) 15 m R88A-CAWA015S(-DE) R88A-CAWA015B(-DE) 20 m R88A-CAWA020S(-DE) R88A-CAWA020B(-DE) 3m R88A-CAWB003S(-DE) R88A-CAWB003B(-DE) 5m R88A-CAWB005S(-DE) R88A-CAWB005B(-DE) 10 m R88A-CAWB010S(-DE) R88A-CAWB010B(-DE) 15 m R88A-CAWB015S(-DE) R88A-CAWB015B(-DE) 20 m R88A-CAWB020S(-DE) R88A-CAWB020B(-DE) • Power Cable for 1,000-r/min Servomotors Specifications p Model Without brake 300 to 900 W 1.2 to 3 kW 4 kW (S note.) (See t ) 5.5 kW (S note.) (See t ) Note 2-6 With brake 3m R88A-CAWC003S R88A-CAWC003B 5m R88A-CAWC005S R88A-CAWC005B 10 m R88A-CAWC010S R88A-CAWC010B 15 m R88A-CAWC015S R88A-CAWC015B 20 m R88A-CAWC020S R88A-CAWC020B 3m R88A-CAWD003S R88A-CAWD003B 5m R88A-CAWD005S R88A-CAWD005B 10 m R88A-CAWD010S R88A-CAWD010B 15 m R88A-CAWD015S R88A-CAWD015B 20 m R88A-CAWD020S R88A-CAWD020B 3m R88A-CAWE003S R88A-CAWE003B 5m R88A-CAWE005S R88A-CAWE005B 10 m R88A-CAWE010S R88A-CAWE010B 15 m R88A-CAWE015S R88A-CAWE015B 20 m R88A-CAWE020S R88A-CAWE020B 3m R88A-CAWF003S R88A-CAWE003B 5m R88A-CAWF005S R88A-CAWE005B 10 m R88A-CAWF010S R88A-CAWE010B 15 m R88A-CAWF015S R88A-CAWE015B 20 m R88A-CAWF020S R88A-CAWE020B For 4-kW and 5.5-kW Servomotors, there are separate connectors for power and brakes. For that reason, when a Servomotor with a brake is used, it will require both a Power Cable for a Servomotor without a brake (i.e., R88A-CAWEjS or R88A-CAWFjS) and a Power Cable for a Servomotor with a brake (i.e., R88A-CAWEjB). The Power Cable for a Servomotor with a Brake is for brake line wiring only (2-core). Standard Models and Specifications Chapter 2 H IP67 Power Cable for all 400 VAC Servomotors Model Specifications p servomotor t capacity it 450,, 850,, 1.0 K,, 1.3 K,, 1.5 K and 2 0 kW 2.0 1.8 K,, 3.0 K,, 4.0 K and 5.0 kW 5.5 kW 4.4 kW 7.5 K and 11 kW 15 kW 300,, 650 W and Flatstyle y motor,, 200 400, 200, 400 750, 750 1.5 1 5 kW without brake with brake braking cable only! 3m R88A-CAWC003S-E R88A-CAWC003B-E 5m R88A-CAWC005S-E R88A-CAWC005B-E 10 m R88A-CAWC100S-E R88A-CAWC010B-E 15 m R88A-CAWC015S-E R88A-CAWC015B-E 20 m R88A-CAWC020S-E R88A-CAWC020B-E 3m R88A-CAWD003S-E R88A-CAWC003B-E 5m R88A-CAWD005S-E R88A-CAWC005B-E 10 m R88A-CAWD100S-E R88A-CAWC010B-E 15 m R88A-CAWD015S-E R88A-CAWC015B-E 20 m R88A-CAWD020S-E R88A-CAWC020B-E 3m R88A-CAWF003S-E R88A-CAWC003B-E 5m R88A-CAWF005S-E R88A-CAWC005B-E 10 m R88A-CAWF100S-E R88A-CAWC010B-E 15 m R88A-CAWF015S-E R88A-CAWC015B-E 20 m R88A-CAWF020S-E R88A-CAWC020B-E 3m R88A-CAWG003S-E R88A-CAWC003B-E 5m R88A-CAWG005S-E R88A-CAWC005B-E 10 m R88A-CAWG100S-E R88A-CAWC010B-E 15 m R88A-CAWG015S-E R88A-CAWC015B-E 20 m R88A-CAWG020S-E R88A-CAWC020B-E 3m R88A-CAWH003S-E R88A-CAWC003B-E 5m R88A-CAWH005S-E R88A-CAWC005B-E 10 m R88A-CAWH100S-E R88A-CAWC010B-E 15 m R88A-CAWH015S-E R88A-CAWC015B-E 20 m R88A-CAWH020S-E R88A-CAWC020B-E 3m R88A-CAWJ003S-E R88A-CAWC003B-E 5m R88A-CAWJ005S-E R88A-CAWC005B-E 10 m R88A-CAWJ100S-E R88A-CAWC010B-E 15 m R88A-CAWJ015S-E R88A-CAWC015B-E 20 m R88A-CAWJ020S-E R88A-CAWC020B-E 3m R88A-CAWK003S-DE R88A-CAWK003B-DE 5m R88A-CAWK005S-DE R88A-CAWK005B-DE 10 m R88A-CAWK100S-DE R88A-CAWK010B-DE 15 m R88A-CAWK015S-DE R88A-CAWK015B-DE 20 m R88A-CAWK020S-DE R88A-CAWK020B-DE Note 1. For most 400V Servomotors there are seperate connectors for power and brakes. For that reason, when a servomotor with a brake is used, it will require both a power cable for a Servomotor without a brake (i.e. R88A-CAWC003S-E) and a power cable for a Servomotor with brake (i.e. R88A-CAWC003B-E). The power cable for a Servomotor with a brake is for brake line wiring only (2-core). Note 2. The R88M-W2K030j servomotor is using the R88A-CAWCj power cable. 2-7 Standard Models and Specifications Chapter 2 H Servomotors • 3,000-r/min Servomotors Model Specifications p With incremental encoder Straight shaft without key Without b k brake 100 V 200 V 400 V With b k brake 100 V 200 V 400 V Note 2-8 30 W 50 W 100 W 200 W 30 W 50 W 100 W 200 W 400 W 750 W 1 kW 1.5 kW 2 kW 3 kW 4 kW 5 kW 1 kW 1.5 kW 2 kW 3 kW 4 kW 5 kW 30 W 50 W 100 W 200 W 30 W 50 W 100 W 200 W 400 W 750 W 1 kW 1.5 kW 2 kW 3 kW 4 kW 5 kW 1 kW 1.5 kW 2 kW 3 kW 4 kW 5 kW R88M-W03030L R88M-W05030L R88M-W10030L R88M-W20030L R88M-W03030H R88M-W05030H R88M-W10030H R88M-W20030H R88M-W40030H R88M-W75030H R88M-W1K030H R88M-W1K530H R88M-W2K030H R88M-W3K030H R88M-W4K030H R88M-W5K030H R88M-W1K030F R88M-W1K530F R88M-W2K030F R88M-W3K030F R88M-W4K030F R88M-W5K030F R88M-W03030L-B R88M-W05030L-B R88M-W10030L-B R88M-W20030L-B R88M-W03030H-B R88M-W05030H-B R88M-W10030H-B R88M-W20030H-B R88M-W40030H-B R88M-W75030H-B R88M-W1K030H-B R88M-W1K530H-B R88M-W2K030H-B R88M-W3K030H-B R88M-W4K030H-B R88M-W5K030H-B R88M-W1K030F-B R88M-W1K530F-B R88M-W2K030F-B R88M-W3K030F-B R88M-W4K030F-B R88M-W5K030F-B Straight shaft with key (S1) Straight shaft with key and tap (S2) R88M-W03030L-S1 R88M-W05030L-S1 R88M-W10030L-S1 R88M-W20030L-S1 R88M-W03030H-S1(-D) R88M-W05030H-S1(-D) R88M-W10030H-S1(-D) R88M-W20030H-S1(-D) R88M-W40030H-S1(-D) R88M-W75030H-S1(-D) R88M-W1K030H-S2 R88M-W1K530H-S2 R88M-W2K030H-S2 R88M-W3K030H-S2 R88M-W4K030H-S2 R88M-W5K030H-S2 R88M-W1K030F-S2 R88M-W1K530F-S2 R88M-W2K030F-S2 R88M-W3K030F-S2 R88M-W4K030F-S2 R88M-W5K030F-S2 R88M-W03030L-BS1 R88M-W05030L-BS1 R88M-W10030L-BS1 R88M-W20030L-BS1 R88M-W03030H-BS1(-D) R88M-W05030H-BS1(-D) R88M-W10030H-BS1(-D) R88M-W20030H-BS1(-D) R88M-W40030H-BS1(-D) R88M-W75030H-BS1(-D) R88M-W1K030H-BS2 R88M-W1K530H-BS2 R88M-W2K030H-BS2 R88M-W3K030H-BS2 R88M-W4K030H-BS2 R88M-W5K030H-BS2 R88M-W1K030F-BS2 R88M-W1K530F-BS2 R88M-W2K030F-BS2 R88M-W3K030F-BS2 R88M-W4K030F-BS2 R88M-W5K030F-BS2 With absolute encoder Straight shaft without key R88M-W03030S R88M-W05030S R88M-W10030S R88M-W20030S R88M-W03030T R88M-W05030T R88M-W10030T R88M-W20030T R88M-W40030T R88M-W75030T R88M-W1K030T R88M-W1K530T R88M-W2K030T R88M-W3K030T R88M-W4K030T R88M-W5K030T R88M-W1K030C R88M-W1K530C R88M-W2K030C R88M-W3K030C R88M-W4K030C R88M-W5K030C R88M-W03030S-B R88M-W05030S-B R88M-W10030S-B R88M-W20030S-B R88M-W03030T-B R88M-W05030T-B R88M-W10030T-B R88M-W20030T-B R88M-W40030T-B R88M-W75030T-B R88M-W1K030T-B R88M-W1K530T-B R88M-W2K030T-B R88M-W3K030T-B R88M-W4K030T-B R88M-W5K030T-B R88M-W1K030C-B R88M-W1K530C-B R88M-W2K030C-B R88M-W3K030C-B R88M-W4K030C-B R88M-W5K030C-B Straight shaft with key (S1) Straight shaft with key and tap (S2) R88M-W03030S-S1 R88M-W05030S-S1 R88M-W10030S-S1 R88M-W20030S-S1 R88M-W03030T-S1(-D) R88M-W05030T-S1(-D) R88M-W10030T-S1(-D) R88M-W20030T-S1(-D) R88M-W40030T-S1(-D) R88M-W75030T-S1(-D) R88M-W1K030T-S2 R88M-W1K530T-S2 R88M-W2K030T-S2 R88M-W3K030T-S2 R88M-W4K030T-S2 R88M-W5K030T-S2 R88M-W1K030C-S2 R88M-W1K530C-S2 R88M-W2K030C-S2 R88M-W3K030C-S2 R88M-W4K030C-S2 R88M-W5K030C-S2 R88M-W03030S-BS1 R88M-W05030S-BS1 R88M-W10030S-BS1 R88M-W20030S-BS1 R88M-W03030T-BS1(-D) R88M-W05030T-BS1(-D) R88M-W10030T-BS1(-D) R88M-W20030T-BS1(-D) R88M-W40030T-BS1(-D) R88M-W75030T-BS1(-D) R88M-W1K030T-BS2 R88M-W1K530T-BS2 R88M-W2K030T-BS2 R88M-W3K030T-BS2 R88M-W4K030T-BS2 R88M-W5K030T-BS2 R88M-W1K030C-BS2 R88M-W1K530C-BS2 R88M-W2K030C-BS2 R88M-W3K030C-BS2 R88M-W4K030C-BS2 R88M-W5K030C-BS2 The ’-D’ type motors are provided with IP67 connectors for power and encoder cables. These motors should be used in combination with ’-DE’ type power/encoder cables. For example, the R88M-WP1003H-S1-D motor could be used with the R88A-CRWA003C-DE encoder cable and R88ACAWA0035-DE power cable. Standard Models and Specifications Chapter 2 • 3,000-r/min Flat-style Servomotors Model Specifications p With incremental encoder Straight shaft without key Without b k brake 100 V 200 V 400 V With b k brake 100 V 200 V 400 V With absolute encoder Straight shaft with key Straight shaft without key Straight shaft with key 100 W R88M-WP10030L R88M-WP10030L-S1 R88M-WP10030S R88M-WP10030S-S1 200 W R88M-WP20030L R88M-WP20030L-S1 R88M-WP20030S R88M-WP20030S-S1 100 W R88M-WP10030H R88M-WP10030H-S1(-D) R88M-WP10030T R88M-WP10030T-S1(-D) 200 W R88M-WP20030H R88M-WP20030H-S1(-D) R88M-WP20030T R88M-WP20030T-S1(-D) 400 W R88M-WP40030H R88M-WP40030H-S1(-D) R88M-WP40030T R88M-WP40030T-S1(-D) 750 W R88M-WP75030H R88M-WP75030H-S1(-D) R88M-WP75030T R88M-WP75030T-S1(-D) 1.5 kW R88M-WP1K530H R88M-WP1K530H-S1(-D) R88M-WP1K530T R88M-WP1K530T-S1(-D) 200 W R88M-WP20030F R88M-WP20030F-S1(-D) R88M-WP20030C R88M-WP20030C-S1(-D) 400 W R88M-WP40030F R88M-WP40030F-S1(-D) R88M-WP40030C R88M-WP40030C-S1(-D) 750 W R88M-WP75030F R88M-WP75030F-S1(-D) R88M-WP75030C R88M-WP75030C-S1(-D) 1.5 kW R88M-WP1K530F R88M-WP1K530F-S1(-D) R88M-WP1K530C R88M-WP1K530C-S1(-D) 100 W R88M-WP10030L-B R88M-WP10030L-BS1 R88M-WP10030S-B R88M-WP10030S-BS1 200 W R88M-WP20030L-B R88M-WP20030L-BS1 R88M-WP20030S-B R88M-WP20030S-BS1 100 W R88M-WP10030H-B R88M-WP10030H-BS1(-D) R88M-WP10030T-B R88M-WP10030T-BS1(-D) 200 W R88M-WP20030H-B R88M-WP20030H-BS1(-D) R88M-WP20030T-B R88M-WP20030T-BS1(-D) 400 W R88M-WP40030H-B R88M-WP40030H-BS1(-D) R88M-WP40030T-B R88M-WP40030T-BS1(-D) 750 W R88M-WP75030H-B R88M-WP75030H-BS1(-D) R88M-WP75030T-B R88M-WP75030T-BS1(-D) 1.5 kW R88M-WP1K530H-B R88M-WP1K530H-BS1(-D) R88M-WP1K530T-B R88M-WP1K530T-BS1(-D) 200 W R88M-WP20030F-B R88M-WP20030F-BS1(-D) R88M-WP20030C-B R88M-WP20030C-BS1(-D) 400 W R88M-WP40030F-B R88M-WP40030F-BS1(-D) R88M-WP40030C-B R88M-WP40030C-BS1(-D) 750 W R88M-WP75030F-B R88M-WP75030F-BS1(-D) R88M-WP75030C-B R88M-WP75030C-BS1(-D) 1.5 kW R88M-WP1K530F-B R88M-WP1K530F-BS1(-D) R88M-WP1K530C-B R88M-WP1K530C-BS1(-D) • 1,000-r/min Servomotors Model Specifications p With incremental encoder Without b k brake With b k brake Note 200 V 200 V With absolute encoder Straight shaft without key Straight shaft with key Straight shaft without key Straight shaft with key 300 W R88M-W30010H R88M-W30010H-S2 R88M-W30010T R88M-W30010T-S2 600 W R88M-W60010H R88M-W60010H-S2 R88M-W60010T R88M-W60010T-S2 900 W R88M-W90010H R88M-W90010H-S2 R88M-W90010T R88M-W90010T-S2 1.2 kW R88M-W1K210H R88M-W1K210H-S2 R88M-W1K210T R88M-W1K210T-S2 2 kW R88M-W2K010H R88M-W2K010H-S2 R88M-W2K010T R88M-W2K010T-S2 3 kW R88M-W3K010H R88M-W3K010H-S2 R88M-W3K010T R88M-W3K010T-S2 4 kW R88M-W4K010H R88M-W4K010H-S2 R88M-W4K010T R88M-W4K010T-S2 5.5 kW R88M-W5K510H R88M-W5K510H-S2 R88M-W5K510T R88M-W5K510T-S2 300 W R88M-W30010H-B R88M-W30010H-BS2 R88M-W30010T-B R88M-W30010T-BS2 600 W R88M-W60010H-B R88M-W60010H-BS2 R88M-W60010T-B R88M-W60010T-BS2 900 W R88M-W90010H-B R88M-W90010H-BS2 R88M-W90010T-B R88M-W90010T-BS2 1.2 kW R88M-W1K210H-B R88M-W1K210H-BS2 R88M-W1K210T-B R88M-W1K210T-BS2 2 kW R88M-W2K010H-B R88M-W2K010H-BS2 R88M-W2K010T-B R88M-W2K010T-BS2 3 kW R88M-W3K010H-B R88M-W3K010H-BS2 R88M-W3K010T-B R88M-W3K010T-BS2 4 kW R88M-W4K010H-B R88M-W4K010H-BS2 R88M-W4K010T-B R88M-W4K010T-BS2 5.5 kW R88M-W5K510H-B R88M-W5K510H-BS2 R88M-W5K510T-B R88M-W5K510T-BS2 The ’-D’ type motors are provided with IP67 connectors. 2-9 Standard Models and Specifications Chapter 2 • 1,500-r/min Servomotors Model Specifications p With incremental encoder Without b k brake With b k brake 400 V 400 V With absolute encoder Straight shaft without key Straight shaft with key and tap Straight shaft without key Straight shaft with key and tap 450 W R88M-W45015F R88M-W45015F-S2 R88M-W45015C R88M-W45015C-S2 850 W R88M-W85015F R88M-W85015F-S2 R88M-W85015C R88M-W85015C-S2 1.3 kW R88M-W1K315F R88M-W1K315F-S2 R88M-W1K315C R88M-W1K315C-S2 1.8 kW R88M-W1K815F R88M-W1K815F-S2 R88M-W1K815C R88M-W1K815C-S2 2.9 kW R88M-W2K915F R88M-W2K915F-S2 R88M-W2K915C R88M-W2K915C-S2 4.4 kW R88M-W4K415F R88M-W4K415F-S2 R88M-W4K415C R88M-W4K415C-S2 5.5 kW R88M-W5K515F R88M-W5K515F-S2 R88M-W5K515C R88M-W5K515C-S2 7.5 kW R88M-W7K515F R88M-W7K515F-S2 R88M-W7K515C R88M-W7K515C-S2 11 kW R88M-W11K015F R88M-W11K015F-S2 R88M-W11K015C R88M-W11K015C-S2 15 kW R88M-W15K015F R88M-W15K015F-S2 R88M-W15K015C R88M-W15K015C-S2 450 W R88M-W45015F-B R88M-W45015F-BS2 R88M-W45015C-B R88M-W45015C-BS2 850 W R88M-W85015F-B R88M-W85015F-BS2 R88M-W85015C-B R88M-W85015C-BS2 1.3 kW R88M-W1K315F-B R88M-W1K315F-BS2 R88M-W1K315C-B R88M-W1K315C-BS2 1.8 kW R88M-W1K815F-B R88M-W1K815F-BS2 R88M-W1K815C-B R88M-W1K815C-BS2 2.9 kW R88M-W2K915F-B R88M-W2K915F-BS2 R88M-W2K915C-B R88M-W2K915C-BS2 4.4 kW R88M-W4K415F-B R88M-W4K415F-BS2 R88M-W4K415C-B R88M-W4K415C-BS2 5.5 kW R88M-W5K515F-B R88M-W5K515F-BS2 R88M-W5K515C-B R88M-W5K515C-BS2 7.5 kW R88M-W7K515F-B R88M-W7K515F-BS2 R88M-W7K515C-B R88M-W7K515C-BS2 11 kW R88M-W11K015F-B R88M-W11K015F-BS2 R88M-W11K015C-B R88M-W11K015C-BS2 15 kW R88M-W15K015F-B R88M-W15K015F-BS2 R88M-W15K015C-B R88M-W15K015C-BS2 • 6,000-r/min Servomotors Model Specifications p With incremental encoder Straight shaft without key Without b k brake With b k brake 2-10 400 V 400 V Straight shaft with key and tap 1 kW R88M-W1K060F R88M-W1K060F-S2 1.5 kW R88M-W1K560F R88M-W1K560F-S2 3 kW R88M-W3K060F R88M-W3K060F-S2 4 kW R88M-W4K060F R88M-W4K060F-S2 1 kW R88M-W1K060F-B R88M-W1K060F-BS2 1.5 kW R88M-W1K560F-B R88M-W1K560F-BS2 3 kW R88M-W3K060F-B R88M-W3K060F-BS2 4 kW R88M-W4K060F-B R88M-W4K060F-BS2 Standard Models and Specifications Chapter 2 H IP67 (Waterproof) Servomotors • 3,000-r/min Servomotors Model Specifications p With incremental encoder Without b k brake 200 V 400 V With b k brake 200 V 400 V With absolute encoder Straight shaft without key Straight shaft with key and tapped Straight shaft without key Straight shaft with key and tapped 1 kW R88M-W1K030H-O R88M-W1K030H-OS2 R88M-W1K030T-O R88M-W1K030T-OS2 1.5 kW R88M-W1K530H-O R88M-W1K530H-OS2 R88M-W1K530T-O R88M-W1K530T-OS2 2 kW R88M-W2K030H-O R88M-W2K030H-OS2 R88M-W2K030T-O R88M-W2K030T-OS2 3 kW R88M-W3K030H-O R88M-W3K030H-OS2 R88M-W3K030T-O R88M-W3K030T-OS2 4 kW R88M-W4K030H-O R88M-W4K030H-OS2 R88M-W4K030T-O R88M-W4K030T-OS2 5 kW R88M-W5K030H-O R88M-W5K030H-OS2 R88M-W5K030T-O R88M-W5K030T-OS2 1 kW R88M-W1K030F-O R88M-W1K030F-OS2 R88M-W1K030C-O R88M-W1K030C-OS2 1.5 kW R88M-W1K530F-O R88M-W1K530F-OS2 R88M-W1K530C-O R88M-W1K530C-OS2 2 kW R88M-W2K030F-O R88M-W2K030F-OS2 R88M-W2K030C-O R88M-W2K030C-OS2 3 kW R88M-W3K030F-O R88M-W3K030F-OS2 R88M-W3K030C-O R88M-W3K030C-OS2 4 kW R88M-W4K030F-O R88M-W4K030F-OS2 R88M-W4K030C-O R88M-W4K030C-OS2 5 kW R88M-W5K030F-O R88M-W5K030F-OS2 R88M-W5K030C-O R88M-W5K030C-OS2 1 kW R88M-W1K030H-BO R88M-W1K030H-BOS2 R88M-W1K030T-BO R88M-W1K030T-BOS2 1.5 kW R88M-W1K530H-BO R88M-W1K530H-BOS2 R88M-W1K530T-BO R88M-W1K530T-BOS2 2 kW R88M-W2K030H-BO R88M-W2K030H-BOS2 R88M-W2K030T-BO R88M-W2K030T-BOS2 3 kW R88M-W3K030H-BO R88M-W3K030H-BOS2 R88M-W3K030T-BO R88M-W3K030T-BOS2 4 kW R88M-W4K030H-BO R88M-W4K030H-BOS2 R88M-W4K030T-BO R88M-W4K030T-BOS2 5 kW R88M-W5K030H-BO R88M-W5K030H-BOS2 R88M-W5K030T-BO R88M-W5K030T-BOS2 1 kW R88M-W1K030F-BO R88M-W1K030F-BOS2 R88M-W1K030C-BO R88M-W1K030C-BOS2 1.5 kW R88M-W1K530F-BO R88M-W1K530F-BOS2 R88M-W1K530C-BO R88M-W1K530C-BOS2 2 kW R88M-W2K030F-BO R88M-W2K030F-BOS2 R88M-W2K030C-BO R88M-W2K030C-BOS2 3 kW R88M-W3K030F-BO R88M-W3K030F-BOS2 R88M-W3K030C-BO R88M-W3K030C-BOS2 4 kW R88M-W4K030F-BO R88M-W4K030F-BOS2 R88M-W4K030C-BO R88M-W4K030C-BOS2 5 kW R88M-W5K030F-BO R88M-W5K030F-BOS2 R88M-W5K030C-BO R88M-W5K030C-BOS2 2-11 Standard Models and Specifications Chapter 2 • 3,000-r/min Flat-style Servomotors Model Specifications p With incremental encoder Straight shaft without key With out brake With b k brake Note With absolute encoder Straight shaft with key Straight shaft without key Straight shaft with key 100 V 100 W R88M-WP10030L-W R88M-WP10030L-WS1 R88M-WP10030S-W R88M-WP10030S-WS1 200 W R88M-WP20030L-W R88M-WP20030L-WS1 R88M-WP20030S-W R88M-WP20030S-WS1 200 V 100 W R88M-WP10030H-W R88M-WP10030H-WS1(-D) R88M-WP10030T-W R88M-WP10030T-WS1(-D) 200 W R88M-WP20030H-W R88M-WP20030H-WS1(-D) R88M-WP20030T-W R88M-WP20030T-WS1(-D) 400 W R88M-WP40030H-W R88M-WP40030H-WS1(-D) R88M-WP40030T-W R88M-WP40030T-WS1(-D) 750 W R88M-WP75030H-W R88M-WP75030H-WS1(-D) R88M-WP75030T-W R88M-WP75030T-WS1(-D) 1.5kW R88M-WP1K530H-W R88M-WP1K530H-WS1(-D) R88M-WP1K530T-W R88M-WP1K530T-WS1(-D) 400 V 200 W R88M-WP20030F-W R88M-WP20030F-WS1(-D) R88M-WP20030C-W R88M-WP20030C-WS1(-D) 400 W R88M-WP40030F-W R88M-WP40030F-WS1(-D) R88M-WP40030C-W R88M-WP40030C-WS1(-D) 750 W R88M-WP75030F-W R88M-WP75030F-WS1(-D) R88M-WP75030C-W R88M-WP75030C-WS1(-D) 1.5kW R88M-WP1K530F-W R88M-WP1K530F-WS1(-D) R88M-WP1K530C-W R88M-WP1K530C-WS1(-D) 100 V 100 W R88M-WP10030L-BW R88M-WP10030L-BWS1 R88M-WP10030S-BW R88M-WP10030S-BWS1 200 W R88M-WP20030L-BW R88M-WP20030L-BWS1 R88M-WP20030S-BW R88M-WP20030S-BWS1 200 V 100 W R88M-WP10030H-BW R88M-WP10030H-BWS1 R88M-WP10030T-BW R88M-WP10030T-BWS1 200 W R88M-WP20030H-BW R88M-WP20030H-BWS1 R88M-WP20030T-BW R88M-WP20030T-BWS1 400 W R88M-WP40030H-BW R88M-WP40030H-BWS1 R88M-WP40030T-BW R88M-WP40030T-BWS1 750 W R88M-WP75030H-BW R88M-WP75030H-BWS1 R88M-WP75030T-BW R88M-WP75030T-BWS1 1.5kW R88M-WP1K530H-BW R88M-WP1K530H-BWS1 R88M-WP1K530T-BW R88M-WP1K530T-BWS1 400 V 200 W R88M-WP20030F-BW R88M-WP20030F-BWS1(-D) R88M-WP20030C-BW R88M-WP20030-BWS1(-D) 400 W R88M-WP40030F-BW R88M-WP40030F-BWS1(-D) R88M-WP40030C-BW R88M-WP40030-BWS1(-D) 750 W R88M-WP75030F-BW R88M-WP75030F-BWS1(-D) R88M-WP75030C-BW R88M-WP75030-BWS1(-D) 1.5kW R88M-WP1K530F-BW R88M-WP1K530F-BWS1(-D) R88M-WP1K530C-BW R88M-WP1K530-BWS1(-D) The ’-D’ type motors are provided with IP67 connectors. • 1,000-r/min Servomotors Model Specifications p With incremental encoder Without b k brake With b k brake 2-12 200 V 200 V With absolute encoder Straight shaft without key Straight shaft with key Straight shaft without key Straight shaft with key 300 W R88M-W30010H-O R88M-W30010H-OS2 R88M-W30010T-O R88M-W30010T-OS2 600 W R88M-W60010H-O R88M-W60010H-OS2 R88M-W60010T-O R88M-W60010T-OS2 900 W R88M-W90010H-O R88M-W90010H-OS2 R88M-W90010T-O R88M-W90010T-OS2 1.2 kW R88M-W1K210H-O R88M-W1K210H-OS2 R88M-W1K210T-O R88M-W1K210T-OS2 2 kW R88M-W2K010H-O R88M-W2K010H-OS2 R88M-W2K010T-O R88M-W2K010T-OS2 3 kW R88M-W3K010H-O R88M-W3K010H-OS2 R88M-W3K010T-O R88M-W3K010T-OS2 4 kW R88M-W4K010H-O R88M-W4K010H-OS2 R88M-W4K010T-O R88M-W4K010T-OS2 5.5 kW R88M-W5K510H-O R88M-W5K510H-OS2 R88M-W5K510T-O R88M-W5K510T-OS2 300 W R88M-W30010H-BO R88M-W30010H-BOS2 R88M-W30010T-BO R88M-W30010T-BOS2 600 W R88M-W60010H-BO R88M-W60010H-BOS2 R88M-W60010T-BO R88M-W60010T-BOS2 900 W R88M-W90010H-BO R88M-W90010H-BOS2 R88M-W90010T-BO R88M-W90010T-BOS2 1.2 kW R88M-W1K210H-BO R88M-W1K210H-BOS2 R88M-W1K210T-BO R88M-W1K210T-BOS2 2 kW R88M-W2K010H-BO R88M-W2K010H-BOS2 R88M-W2K010T-BO R88M-W2K010T-BOS2 3 kW R88M-W3K010H-BO R88M-W3K010H-BOS2 R88M-W3K010T-BO R88M-W3K010T-BOS2 4 kW R88M-W4K010H-BO R88M-W4K010H-BOS2 R88M-W4K010T-BO R88M-W4K010T-BOS2 5.5 kW R88M-W5K510H-BO R88M-W5K510H-BOS2 R88M-W5K510T-BO R88M-W5K510T-BOS2 Standard Models and Specifications Chapter 2 • 1,500-r/min Servomotors Model Specifications p With incremental encoder Without b k brake With b k brake 400 V 400 V With absolute encoder Straight shaft without key Straight shaft with key and tap Straight shaft without key Straight shaft with key and tap 450 W R88M-W45015F-O R88M-W45015F-OS2 R88M-W45015C-O R88M-W45015C-OS2 850 W R88M-W85015F-O R88M-W85015F-OS2 R88M-W85015C-O R88M-W85015C-OS2 1.3 W R88M-W1K315F-O R88M-W1K315F-OS2 R88M-W1K315C-O R88M-W1K315C-OS2 1.8 kW R88M-W1K815F-O R88M-W1K815F-OS2 R88M-W1K815C-O R88M-W1K815C-OS2 2.9 kW R88M-W2K915F-O R88M-W2K915F-OS2 R88M-W2K915C-O R88M-W2K915C-OS2 4.4 kW R88M-W4K415F-O R88M-W4K415F-OS2 R88M-W4K415C-O R88M-W4K415C-OS2 5.5 kW R88M-W5K515F-O R88M-W5K515F-OS2 R88M-W5K515C-O R88M-W5K515C-OS2 7.5 kW R88M-W7K515F-O R88M-W7K515F-OS2 R88M-W7K515C-O R88M-W7K515C-OS2 11 kW R88M-W11K015F-O R88M-W11K015F-OS2 R88M-W11K015C-O R88M-W11K015C-OS2 15 kW R88M-W15K015F-O R88M-W15K015F-OS2 R88M-W15K015C-O R88M-W15K015C-OS2 450 W R88M-W45015F-BO R88M-W450150F-BOS2 R88M-W45015C-BO R88M-W45015C-BOS2 850 W R88M-W85015F-BO R88M-W85015F-BOS2 R88M-W85015C-BO R88M-W85015C-BOS2 1.3 W R88M-W1K315F-BO R88M-W1K315F-BOS2 R88M-W1K315C-BO R88M-W1K315C-BOS2 1.8 kW R88M-W1K815F-BO R88M-W1K815F-BOS2 R88M-W1K815C-BO R88M-W1K815C-BOS2 2.9 kW R88M-W2K915F-BO R88M-W2K915F-BOS2 R88M-W2K915C-BO R88M-W2K915C-BOS2 4.4 kW R88M-W4K415F-BO R88M-W4K415F-BOS2 R88M-W4K415C-BO R88M-W4K415C-BOS2 5.5 kW R88M-W5K515F-BO R88M-W5K515F-BOS2 R88M-W5K515C-BO R88M-W5K515C-BOS2 7.5 kW R88M-W7K515F-BO R88M-W7K515F-BOS2 R88M-W7K515C-BO R88M-W7K515C-BOS2 11 kW R88M-W11K015F-BO R88M-W11K015F-BOS2 R88M-W11K015C-BO R88M-W11K015C-BOS2 15 kW R88M-W15K015F-BO R88M-W15K015F-BOS2 R88M-W15K015C-BO R88M-W15K015C-BOS2 • 6,000-r/min Servomotor Model Specifications p With incremental encoder Straight shaft without key Without b k brake With b k brake 400 V 400 V Straight shaft with key and tap 1 kW R88M-W1K060F-O R88M-W1K060F-OS2 1.5 kW R88M-W1K560F-O R88M-W1K560F-OS2 3 kW R88M-W3K060F-O R88M-W3K060F-OS2 4 kW R88M-W4K060F-O R88M-W4K060F-OS2 1W R88M-W1K060F-BO R88M-W1K060F-BOS2 1.5 kW R88M-W1K560F-BO R88M-W1K560F-BOS2 3 kW R88M-W3K060F-BO R88M-W3K060F-BOS2 4 kW R88M-W4K060F-BO R88M-W4K060F-BOS2 2-13 Standard Models and Specifications 2-2 Chapter 2 Servo Driver and Servomotor Combinations The tables in this section show the possible combinations of OMNUC W-series Servo Drivers and Servomotors. The boxes (-j) at the ends of the model numbers are for options such as shaft type, brake, waterproofing and so on. H 3,000-r/min Servomotors and Servo Drivers Servomotor Voltage g Rated output 100 V 200 V 400 V 2-14 30 W 50 W 100 W 200 W 30 W 50 W 100 W 200 W 400 W 750 W 1 kW 1.5 kW 2 kW 3 kW 4 kW 5 kW 1 kW 1.5 kW 2 kW 3 kW 4 kW 5 kW With incremental encoder R88M-W03030L-j R88M-W05030L-j R88M-W10030L-j R88M-W20030L-j R88M-W03030H-j R88M-W05030H-j R88M-W10030H-j R88M-W20030H-j R88M-W40030H-j R88M-W75030H-j R88M-W1K030H-j R88M-W1K530H-j R88M-W2K030H-j R88M-W3K030H-j R88M-W4K030H-j R88M-W5K030H-j R88M-W1K030F-j R88M-W1K530F-j R88M-W2K030F-j R88M-W3K030F-j R88M-W4K030F-j R88M-W5K030F-j Servo Driver With absolute encoder R88M-W03030S-j R88M-W05030S-j R88M-W10030S-j R88M-W20030S-j R88M-W03030T-j R88M-W05030T-j R88M-W10030T-j R88M-W20030T-j R88M-W40030T-j R88M-W75030T-j R88M-W1K030T-j R88M-W1K530T-j R88M-W2K030T-j R88M-W3K030T-j R88M-W4K030T-j R88M-W5K030T-j R88M-W1K030C-j R88M-W1K530C-j R88M-W2K030C-j R88M-W3K030C-j R88M-W4K030C-j R88M-W5K030C-j R88D-WTA3HL R88D-WTA5HL R88D-WT01HL R88D-WT02HL R88D-WTA3H R88D-WTA5H R88D-WT01H R88D-WT02H R88D-WT04H R88D-WT08H(H) R88D-WT10H R88D-WT15H(H) R88D-WT20H R88D-WT30H R88D-WT50H R88D-WT50H R88D-WT10HF R88D-WT15HF R88D-WT20HF R88D-WT30HF R88D-WT50HF R88D-WT50HF Standard Models and Specifications Chapter 2 H 3,000-r/min Flat-style Servomotors and Servo Drivers Servomotor Voltage g Rated output 100 V 200 V 400 V 100 W 200 W 100 W 200 W 400 W 750 W 1.5 kW 200 W 400 W 750 W 1.5 kW With incremental encoder R88M-WP10030L-j R88M-WP20030L-j R88M-WP10030H-j R88M-WP20030H-j R88M-WP40030H-j R88M-WP75030H-j R88M-WP1K530H-j R88M-WP20030F-j R88M-WP40030F-j R88M-WP75030F-j R88M-WP1K530F-j Servo Driver With absolute encoder R88M-WP10030S-j R88M-WP20030S-j R88M-WP10030T-j R88M-WP20030T-j R88M-WP40030T-j R88M-WP75030T-j R88M-WP1K530T-j R88M-WP20030C-j R88M-WP40030C-j R88M-WP75030C-j R88M-WP1K530C-j R88D-WT01HL R88D-WT02HL R88D-WT01H R88D-WT02H R88D-WT04H R88D-WT08H(H) R88D-WT15H(H) R88D-WT05HF R88D-WT05HF R88D-WT10HF R88D-WT15HF H 1,000-r/min Servomotors and Servo Drivers Servomotor Voltage g Rated output 200 V 300 W 600 W 900 W 1.2 kW 2 kW 3 kW 4 kW 5.5 kW With incremental encoder R88M-W30010H-j R88M-W60010H-j R88M-W90010H-j R88M-W1K210H-j R88M-W2K010H-j R88M-W3K010H-j R88M-W4K010H-j R88M-W5K510H-j Servo Driver With absolute encoder R88M-W30010T-j R88M-W60010T-j R88M-W90010T-j R88M-W1K210T-j R88M-W2K010T-j R88M-W3K010T-j R88M-W4K010T-j R88M-W5K510T-j R88D-WT05H R88D-WT08H R88D-WT10H R88D-WT15H R88D-WT20H R88D-WT30H R88D-WT50H R88D-WT60H H 1,500-r/min Servomotors and Servo Drivers Servomotor Voltage g Rated output 400 V 450 W 850 W 1.3 kW 1.8 kW 2.9 kW 4.4 kW 5.5 kW 7.5 kW 11 kW 15 kW With incremental encoder R88M-W45015F-j R88M-W85015F-j R88M-W1K315F-j R88M-W1K815F-j R88M-W2K915F-j R88M-W4K415F-j R88M-W5K515F-j R88M-W7K515F-j R88M-W11K015F-j R88M-W15K015F-j Servo Driver With absolute encoder R88M-W45015C-j R88M-W85015C-j R88M-W1K315C-j R88M-W1K815C-j R88M-W2K915C-j R88M-W4K415C-j R88M-W5K515C-j R88M-W7K515C-j R88M-W11K015C-j R88M-W15K015C-j R88D-WT05HF R88D-WT10HF R88D-WT15HF R88D-WT20HF R88D-WT30HF R88D-WT50HF R88D-WT60HF R88D-WT75HF R88D-WT110HF R88D-WT150HF 2-15 Standard Models and Specifications Chapter 2 H 6,000-r/min Servomotors and Servo Drivers Servomotor Voltage g 400 V 2-16 Rated output 1 kW 1.5 kW 3 kW 4 kW With incremental encoder R88M-W1K060F-j R88M-W1K560F-j R88M-W3K060F-j R88M-W4K060F-j Servo Driver R88D-WT10HF R88D-WT15HF R88D-WT30HF R88D-WT50HF Standard Models and Specifications 2-3 Chapter 2 External and Mounted Dimensions Dimensions are shown in millimeters. 2-3-1 AC Servo Drivers H Single-phase 100 V: R88D-WTA3HL/-WTA5HL/-WT01HL (30 to 100 W) Single-phase 200 V: R88D-WTA3H/-WTA5H/-WT01H/-WT02H (30 to 200 W) D Wall Mounting External dimensions Mounted dimensions Two, M4 D Front Panel Mounting (Using Mounting Brackets) External dimensions Mounted dimensions 5 dia. Two, M4 2-17 Standard Models and Specifications Chapter 2 H Single-phase 100 V: R88D-WT02HL (200 W) Single-phase 200 V: R88D-WT04H (400 W) D Wall Mounting External dimensions 5 dia. Mounted dimensions Two, M4 D Front Panel Mounting (Using Mounting Brackets) External dimensions Mounted dimensions 5 dia. Two, M4 2-18 Standard Models and Specifications Chapter 2 H Three-phase 200 V: R88D-WT05H/-WT08H/-WT10H (500 W to 1 kW) Single-phase 200 V: R88D-WT08HH (750 W) D Wall Mounting External dimensions 5 dia. Mounted dimensions Two, M4 D Front Panel Mounting (Using Mounting Brackets) External dimensions Mounted dimensions 5 dia. Two, M4 Note The R88D-WT08HH is a three-phase W-series driver that has been converted for a single-phase power supply. There are thus three main circuit power supply connection terminals: L1, L2 and L3. Connect a single-phase power supply across terminals L1 and L3. 2-19 Standard Models and Specifications Chapter 2 H Three-phase 200 V: R88D-WT15H (1.5 kW) Three-phase 400 V: R88D-WT05HF/-WT10HF/-WT15HF (0.5 to 1.5 kW) Single-phase 200 V: R88D-WT15HH (1.5 kW) D Wall Mounting External dimensions Mounted dimensions 5 dia. Four, M4 D Front Panel Mounting (Using Mounting Brackets) External dimensions Mounted dimensions Two, 5 dia. Four, M4 Note The R88D-WT15HH is a three-phase 230VAC W-series driver that has been converted for a single-phase powersupply. There are thus three main circuit power supply connection terminals: L1, L2 and L3. Connect a single phase power supply across terminals L1 and L3 2-20 Standard Models and Specifications Chapter 2 H Three-phase 200 V: R88D-WT20H/-WT30H (2 to 3 kW) Three-phase 400 V: R88D-WT20HF/-WT30HF (2 to 3 kW) D Wall Mounting External dimensions Two, 6 dia. Mounted dimensions Four, M4 D Front Panel Mounting (Using Mounting Brackets) External dimensions Mounted dimensions Four, M4 2-21 Standard Models and Specifications Chapter 2 H Three-phase 200 V: R88D-WT50H (5 kW) Three-phase 400 V: R88D-WT50HF (5 kW) D Wall Mounting Two, 6 dia. Four, M4 D Front Panel Mounting (Using Mounting Brackets) External dimensions Mounted dimensions Four, M4 2-22 Standard Models and Specifications Chapter 2 H Three-phase 200 V: R88D-WT60H (6 kW) D Wall Mounting 350 max. External dimensions 235 max. 230 max. Mounting dimensions 350 max. Four, M6 230 max. 2-23 Standard Models and Specifications Chapter 2 H Three-phase 400 V: R88D-WT60HF (6 kW) Three-phase 400 V: R88D-WT75HF (7.5 kW) Cooling fan 10 7.5 Air flow G CN3 CN5 CN8 POWER MODE/SET DATA/ CN5 CN10 8 BATTERY 39 CHARGE Name plate CN1 350 335 283 110 Main circuit/ Control circuit terminal 211 CN2 32 110 L1 L2 L3 +1 46 +2 -- 24V 0V B1 7 7 25 B2 U V W 24 20 158 180 230 25 Main circuit terminal M5 Control circuit terminal M4 7.5 90 121 235 Ground terminal M8 Main circuit terminal M5 Ground terminal Air flow A View A 104 128 222 Approx. mass: 13.5 kg (29.8 lb) 2-24 Standard Models and Specifications Chapter 2 H Three-phase 400 V: R88D-WT110HF (11 kW) Three-phase 400 V: R88D-WT150HF (15 kW) Air flow Cooling fan 7.5 10 8 CN3 CN10 POWER CHARG E CN8 DATCN5 BATTER 39 MODE/ SET 435 450 140 Name plate CN2 248 320 CN1 Main circuit/ Control circuit terminal 24V 0V 36 7.5 24 7 134 74 117 30 200 17 19 7 125 285 260 Main circuit terminal M5 Control circuit terminal M4 Ground terminal M8 Main circuit terminal M5 Ground terminal M8 Air flow A View A 271 Approx. mass: 22 kg (48.5 lb) 209 222 30 52 142 9 2-25 Standard Models and Specifications 2-3-2 Parameter Units H Hand-held Parameter Unit: R88A-PR02W Two, 4.5 dia. 2-26 Chapter 2 Standard Models and Specifications Chapter 2 2-3-3 AC Servomotors H 3,000-r/min Servomotors without a Brake D 100 V AC: 30 W/50 W/100 W R88M-W03030L(-S1)/-W05030L(-S1)/-W10030L(-S1) [Incremental] R88M-W03030S(-S1)/-W05030S(-S1)/-W10030S(-S1) [Absolute] D 200 V AC: 30 W/50 W/100 W R88M-W03030H(-S1)(-D)/-W05030H(-S1)(-D)/-W10030H(-S1)(-D) [Incremental] R88M-W03030T(-S1)(-D)/-W05030T(-S1)(-D)/-W10030T(-S1)(-D) [Absolute] D-type (IP67 connector) D-type (IP67 connector) Dimensions of shaft end with key (-S1) 30h7 dia. S dia. Two, 4.3 dia. 46 dia. Dimensions (mm) Model LL R88M-W03030j-j R88M-W05030j-j R88M-W10030j-j 69.5 77 94.5 S 6h6 6h6 8h6 b 2 2 3 h 2 2 3 t1 1.2 1.2 1.8 2-27 Standard Models and Specifications Chapter 2 H 3,000-r/min Servomotors with a Brake D 100 V AC: 30 W/50 W/100 W R88M-W03030L-B(S1)/-W05030L-B(S1)/-W10030L-B(S1) [Incremental] R88M-W03030S-B(S1)/-W05030S-B(S1)/-W10030S-B(S1) [Absolute] D 200 V AC: 30 W/50 W/100 W R88M-W03030H-B(S1)(-D)/-W05030H-B(S1)(-D)/-W10030H-B(S1)(-D) [Incremental] R88M-W03030T-B(S1)(-D)/-W05030T-B(S1)(-D)/-W10030T-B(S1)(-D) [Absolute] D-type (IP67 connector) D-type (IP67 connector) Dimensions of shaft end with key (-BS1) S dia. 30h7 dia. Two, 4.3 dia. 46 dia. Dimensions (mm) Model LL R88M-W03030j-Bj R88M-W05030j-Bj R88M-W10030j-Bj 2-28 101 108.5 135 S 6h6 6h6 8h6 b 2 2 3 h 2 2 3 t1 1.2 1.2 1.8 Standard Models and Specifications Chapter 2 H 3,000-r/min Servomotors without a Brake D 100 V AC: 200 W R88M-W20030L(-S1) [Incremental] R88M-W20030S(-S1) [Absolute] D 200 V AC: 200 W/400 W/750 W R88M-W20030H(-S1)(-D)/-W40030H(-S1)(-D)/-W75030H(-S1)(-D) [Incremental] R88M-W20030T(-S1)(-D)/-W40030T(-S1)(-D)/-W75030T(-S1)(-D) [Absolute] D 400 V AC: 300 W/650 W R88M-W30030F(-S1)(-D)/-W30030R(-S1)(-D)/-W65030F(-S1)(-D)/-W65030R(-S1)(-D) [Incremental] R88M-W30030C(-S1)(-D)/-W65030C(-S1)(-D) [Absolute] D-type (IP67 connector) D-type (IP67 connector) Dimensions of output section of 750-W Servomotors D1 dia. D2 dia. S dia. Four, Z dia. Dimensions of shaft end with key (-S1) Dimensions (mm) Model R88M-W20030j-j R88M-W40030j-j R88M-W75030j-j R88M-W30030j-j R88M-W65030j-j LL 96.5 124.5 145 124.5 145 LR 30 30 40 30 40 C 60 60 80 60 80 D1 70 70 90 70 90 D2 50h7 50h7 70h7 50h7 70h7 G 6 6 8 6 8 Z 5.5 5.5 7 5.5 7 S 14h6 14h6 16h6 14h6 16h6 QK 20 20 30 20 30 2-29 Standard Models and Specifications Chapter 2 H 3,000-r/min Servomotors with a Brake D 100 V AC: 200 W R88M-W20030L-B(-S1) [Incremental] R88M-W20030S-B(-S1) [Absolute] D 200 V AC: 200 W/400 W/750 W R88M-W20030H-B(S1)(-D)/-W40030H-B(S1)(-D)/-W75030H-B(S1)(-D) [Incremental] R88M-W20030T-B(S1)(-D)/-W40030T-B(S1)(-D)/-W75030T-B(S1)(-D) [Absolute] D 400 V AC: 300 W/650 W R88M-W30030F-B(S1)(-D)/-W30030R-B(S1)(-D)/-W65030F-B(S1)(-D)/ -W65030R-B(S1)(-D) [Incremental] R88M-W30030C-B(S1)(-D)/-W65030C-B(S1)(-D) [Absolute] D-type (IP67 connector) D-type (IP67 connector) Dimensions of output section of 750-W Servomotors 2-30 Dimensions of shaft end with key (-S1) Dimensions (mm) Model R88M-W20030j-Bj R88M-W40030j-Bj R88M-W75030j-Bj R88M-W30030j-Bj R88M-W65030j-Bj D1 dia. D2 dia. S dia. Four, Z dia. LL 136 164 189.5 164 189.5 LR 30 30 40 30 40 C 60 60 80 60 80 D1 70 70 90 70 90 D2 50h7 50h7 70h7 50h7 70h7 G 6 6 8 6 8 Z 5.5 5.5 7 5.5 7 S 14h6 14h6 16h6 14h6 16h6 QK 20 20 30 20 30 Standard Models and Specifications Chapter 2 H 3,000-r/min Flat-style Servomotors without a Brake D 100 V AC: 100 W/200 W R88M-WP10030L(-S1)/-WP20030L(-S1) [Incremental] R88M-WP10030S(-S1)/-WP20030S(-S1) [Absolute] D 200 V AC: 100 W/200 W/400 W/750 W/1.5 kW R88M-WP10030H(-S1)(-D)/-WP20030H(-S1)(-D)/-WP40030H(-S1)(-D)/ -WP75030H(-S1)(-D)/-WP1K530H(-S1)(-D) [Incremental] R88M-WP10030T(-S1)(-D)/-WP20030T(-S1)(-D)/-WP40030T(-S1)(-D)/ -WP75030T(-S1)(-D)/-WP1K530T(-S1)(-D) [Absolute] D 400 V AC: 200 W/400 W/750 W/1.5 kW R88M-WP20030F(-S1)(-D)/-WP40030F(-S1)(-D)/-WP75030F(-S1)(-D)/ -WP1K530F(-S1)(-D)/-WP20030R(-S1)(-D)/-WP40030R(-S1)(-D)/-WP75030R(-S1)(-D)/ -WP1K530R(-S1)(-D) [Incremental] R88M-WP20030C(-S1)(-D)/-WP40030C(-S1)(-D)/-WP75030C(-S1)(-D)/ -WP1K530C(-S1)(-D) [Absolute] D-type (IP67 connector) D-type (IP67 connector) Dimensions of shaft end with key (-jS1) DW2 dia. DW1 dia. D1 dia. D2 dia. S dia. IP67 (-Wj) flange dimensions Four, Z dia. Dimensions (mm) Model Basic servomotor dimensions LL LR C D1 D2 F G With key (shaft end dimensions) Z S QK b h t1 Waterproof type (flange dimensions) W1 W2 DW1 DW2 R88M-WP10030j-j 62 25 60 70 50h7 3 6 5.5 8h6 14 3 3 1.8 1 4 39 22 R88M-WP20030j-j 67 30 80 90 70h7 3 8 7 14h6 16 5 5 3 3.5 7 49 35 R88M-WP40030j-j 87 R88M-WP75030j-j 86.5 40 120 145 110h7 3.5 10 10 16h6 22 5 5 3 1.5 7 77 55 R88M-WP1K530j-j 114.5 6 6 3.5 19h6 2-31 Standard Models and Specifications Chapter 2 H 3,000-r/min Flat-style Servomotors with a Brake D 100 V AC: 100 W/200 W R88M-WP10030L-B(S1)/-WP20030L-B(S1) [Incremental] R88M-WP10030S-B(S1)/-WP20030S-B(S1) [Absolute] D 200 V AC: 100 W/200 W/400 W/750 W/1.5 kW R88M-WP10030H-B(S1)(-D)/-WP20030H-B(S1)(-D)/-WP40030H-B(S1)(-D)/ -WP75030H-B(S1)(-D)/-WP1K530H-B(S1)(-D) [Incremental] R88M-WP10030T-B(S1)(-D)/-WP20030T-B(S1)(-D)/-WP40030T-B(S1)(-D)/ -WP75030T-B(S1)(-D)/-WP1K530T-B(S1)(-D) [Absolute] D 400 V AC: 200 W/400 W/750 W/1.5 kW R88M-WP20030F-B(-S1)(-D)/-WP40030F-B(-S1)(-D)/-WP75030F-B(-S1)(-D)/ -WP1K530F-B(-S1)(-D)/-WP20030R-B(-S1)(-D)/-WP40030R-B(-S1)(-D)/ -WP75030R-B(-S)(-D)/-WP1K530R-B(-S)(-D) [Incremental] R88M-WP20030C-B(-S1)(-D)/-WP40030C-B(-S1)(-D)/-WP75030C-B(-S1)(-D)/ -WP1K530C-B(-S1)(-D) [Absolute] D-type (IP67 connector) D-type (IP67 connector) Dimensions of shaft end with key (-BjS1) DW2 dia. DW1 dia. D1 dia. D2 dia. S dia. IP67 (-BWj) flange dimensions Four, Z dia. Dimensions (mm) Model Basic servomotor dimensions LL LR C D1 D2 F G With key (shaft end dimensions) Z S QK b h t1 Waterproof type (flange dimensions) W1 W2 DW1 DW2 R88M-WP10030j-Bj 91 25 60 70 50h7 3 6 5.5 8h6 14 3 3 1.8 1 4 39 22 R88M-WP20030j-Bj 98.5 30 80 90 70h7 3 8 7 14h6 16 5 5 3 3.5 7 49 35 R88M-WP40030j-Bj 118.5 R88M-WP75030j-Bj 120 40 120 145 110h7 3.5 10 10 16h6 22 5 5 3 1.5 7 77 55 6 6 3.5 R88M-WP1K530j-Bj 148 2-32 19h6 Standard Models and Specifications Chapter 2 H 3,000-r/min Servomotors without a Brake D 200 V AC: 1.0 kW/1.5 kW/2.0 kW/3.0 kW/4.0 kW/5.0 kW R88M-W1K030H(-S2)/-W1K5030H(-S2)/-W2K030H(-S2)/-W3K030H(-S2)/ -W4K030H(-S2)/-W5K030H(-S2) [Incremental] R88M-W1K030T(-S2)/-W1K5030T(-S2)/-W2K030T(-S2)/-W3K030T(-S2)/ -W4K030T(-S2)/-W5K030T(-S2) [Absolute] D1 dia. D2 dia. S dia. D 400 V AC: 1.0 kW/1.5 kW/2.0 kW/3.0 kW/4.0 kW/5.0 kW R88M-W1K030F(-S2)/-W1K530F(-S2)/-W2K030F(-S2)/W3K030F(-S2)/-W4K030F(-S2)/ -W5K030F(-S2) [Incremental] R88M-W1K030C(-S2)/-W1k530C(-S2)/-W2K030C(-S2)/-W3K030C(-S2)/ -W4K030C(-S2)/-W5K030C(-S2) [Absolute] D3 dia. Four, Z dia. Dimensions of shaft end with key (-S2) Shaft Extension Effective depth: 16 Dimensions (mm) Model ode LL LR 45 5 KB1 KB2 KL1 KL2 76 128 96 88 QK LF1 S1 32 3 3 30 40 45 154 3 30 40 45 177 3 30 40 45 6 30 55 45 215 6 30 55 45 255 6 30 55 45 R88M-W1K030j-j 148 R88M-W1K530j-j 175 102 R88M-W2K030j-j 198 125 R88M-W3K030j-j 199 124 178 R88M-W4K030j-j 236 161 R88M-W5K030j-j 276 201 63 114 88 C D1 D2 D3 100 00 115 5 95h7 95 130 30 130 30 145 5 110h7 0 165 65 F 3 6 G 10 0 12 Z 7 9 S 24h6 6 28h6 8 6 50 Q LJ1 Note The external dimensions are the same for IP67 (waterproof) models (-Oj). 2-33 Standard Models and Specifications Chapter 2 H 3,000-r/min Servomotors with a Brake S dia. D 200 V AC: 1.0 kW/1.5 kW/2.0 kW/3.0 kW/4.0 kW/5.0 kW R88M-W1K030H-B(S2)/-W1K5030H-B(S2)/-W2K030H-B(S2)/-W3K030H-B(S2)/ -W4K030H-B(S2)/-W5K030H-B(S2) [Incremental] R88M-W1K030T-B(S2)/-W1K5030T-B(S2)/-W2K030T(S2)/-W3K030T-B(S2)/ -W4K030T-B(S2)/-W5K030T-B(S2) [Absolute] D2 dia. D1 dia. D3 dia. Four, Z dia. Dimensions of shaft end with key (-BS2) Shaft Extension (Effective depth: 16) Dimensions (mm) Model ode LL LR KB1 KB2 KL 1 KL 2 R88M-W1K030j-Bj 193 45 5 67 171 102 0 88 R88M-W1K530j-Bj 219 93 197 R88M-W2K030j-Bj 242 116 220 R88M-W3K030j-Bj 237 114 216 R88M-W4K030j-Bj 274 151 R88M-W5K030j-Bj 314 191 63 QK LF1 S1 32 3 3 30 40 45 3 30 40 45 3 30 40 45 6 30 55 45 253 6 30 55 45 293 6 30 55 45 119 9 88 C D1 D2 D3 100 00 115 5 95h7 95 130 30 130 30 145 5 110h7 0 165 65 F 3 6 G 10 0 12 Z 7 9 S 24h6 6 28h6 8 6 50 Note The external dimensions are the same for IP67 (waterproof) models (-BOj). 2-34 Q LJ1 Standard Models and Specifications Chapter 2 H 3,000-r/min Servomotors with a Brake S dia. D 400 V AC: 1.0 kW/1.5 kW/2.0 kW/3.0 kW/4.0 kW/5.0 kW R88M-W1K030F-B(S2)/-W1K5030F-B(S2)/-W2K030F-B(-S2)/-W3K030F-B(S2)/ -W4K030F-B(-S2)/-W5K030F-B(-S2) [Incremental] R88M-W1K030C-B(S2)/-W1K5030C-B(S2)/-W2K030C(-S2)/-W3K030C-B(S2)/ -W4K030C-B(-S2)/-W5K030C-B(-S2) [Absolute] D2 dia. D1 dia. D3 dia. Four, Z dia. Dimensions of shaft end with key (-BS2) Shaft Extension LR (Effective depth: 16) F LJ1 S S1 LF1 R1 Q Dimensions (mm) Model ode LL LR KB 1 KB 2 KB3 KL 1 KL 2 KL 3 C D1 D2 D3 100 00 115 5 95h7 95 130 30 Z R88M-W1K030j-Bj 193 45 5 76 172 120 96 88 85 R88M-W1K530j-Bj 219 102 198 146 85 R88M-W2K030j-Bj 242 125 221 169 85 R88M-W3K030j-Bj 237 63 122 216 170 114 88 98 100 145 110h7 165 9 28h6 R88M-W4K030j-Bj 274 63 161 253 207 114 88 98 130 145 110h7 165 9 R88M-W5K030j-Bj 314 63 201 293 247 114 88 98 130 145 110h7 165 9 7 S QK LF 1 S1 Q LJ 1 40 0 3 30 40 45 3 30 40 45 3 30 40 45 55 6 30 55 45 28h6 50 6 30 55 45 28h6 50 6 30 55 45 24h6 6 Note The external dimensions are the same for IP67 (waterproof) models (-BOj). 2-35 Standard Models and Specifications Chapter 2 H 1,000-r/min Servomotors without a Brake D 200 V AC: 300 W/600 W/900 W/1.2 kW/2.0 kW/3.0 kW R88M-W30010H(-S2)/-W60010H(-S2)/-W90010H(-S2)/-W1K210H(-S2)/ -W2K010H(-S2)/-W3K010H(-S2) [Incremental] R88M-W30010T(-S2)/-W60010T(-S2)/-W90010T(-S2)/-W1K210T(-S2)/ -W2K010T(-S2)/-W3K010T(-S2) [Absolute] S dia. D2 dia. Dimensions of output section of 300-W to 900-W Servomotors D1 dia. Dimensions of shaft end with key (-S2) M (Effective depth: ℓ) D3 dia. Four, Z dia. Shaft Extension R88M-W30010j-j to R88M-W90010j-j R88M-W1K210j-j to R88M-W3K010j-j Dimensions (mm) Model ode LL R88M-W30010j-j 138 R88M-W60010j-j R88M-W90010j-j R88M-W1K210j-j 166 R88M-W2K010j-j R88M-W3K010j-j LR 58 KB1 KB2 65 117 161 88 140 185 112 164 89 144 192 115 170 226 149 204 79 9 KL1 KL2 130 30 145 5 140 0 88 180 80 200 00 19h6 9 6 QK 25 5 b h t1 5 5 3 6 6 3.5 10 0 8 5 M M5 5 114.3 0–0.025 0 025 R88M-W90010j-j 22h6 R88M-W1K210j-j 00 35 +0.01 0 60 M12 LF1 ℓ 12 R88M-W60010j-j R88M-W3K010j-j D2 110h7 0 D3 G Z 6 12 9 230 30 3.2 3 18 8 13.5 35 25 5 S1 Q LJ1 LF2 LJ2 6 30 40 45 -- -- 6 30 40 45 -- -- 6 30 40 45 -- -- 3 45 76 76 0.5 62 3 45 76 76 0.5 62 3 45 76 76 0.5 62 Note The external dimensions are the same for IP67 (waterproof) models (-Oj). 2-36 F 165 65 Dimensions (mm) S R88M-W2K010j-j D1 88 Model ode R88M-W30010j-j C 109 09 Standard Models and Specifications Chapter 2 H 1,000-r/min Servomotors with a Brake D 200 V AC: 300 W/600 W/900 W/1.2 kW/2.0 kW/3.0 kW R88M-W30010H-B(S2)/-W60010H-B(S2)/-W90010H-B(S2)/-W1K210H-B(S2)/ -W2K010H-B(S2)/-W3K010H-B(S2) [Incremental] R88M-W30010T-B(S2)/-W60010T-B(S2)/-W90010T-B(S2)/-W1K210T-B(S2)/ -W2K010T-B(S2)/-W3K010T-B(S2) [Absolute] D1 dia. D2 dia. S dia. Dimensions of output section of 300-W to 900-W Servomotors Dimensions of shaft end with key (-BS2) D3 dia. M (Effective depth: ℓ) Four, Z dia. Shaft Extension R88M-W30010j-Bj to R88M-W90010j-Bj R88M-W1K210j-Bj to R88M-W3K010j-Bj Dimensions (mm) Model ode LL R88M-W30010j-Bj 176 R88M-W60010j-Bj R88M-W90010j-Bj R88M-W1K210j-Bj 217 R88M-W2K010j-Bj R88M-W3K010j-Bj LR 58 KB1 KB2 56 154 199 79 177 223 103 201 79 195 243 105 221 277 139 255 79 9 KL1 KL2 130 30 145 5 146 6 88 180 80 200 00 19h6 9 6 QK 25 5 b h t1 5 5 3 6 6 3.5 10 0 8 5 M M5 5 114.3 114 3 0–0.025 R88M-W90010j-Bj 22h6 R88M-W1K210j-Bj 00 35 +0.01 0 60 M12 LF1 ℓ 12 R88M-W60010j-Bj R88M-W3K010j-Bj D2 110h7 0 D3 F G Z 165 65 6 12 9 230 30 3.2 3 18 8 13.5 35 Dimensions (mm) S R88M-W2K010j-Bj D1 88 Model ode R88M-W30010j-Bj C 120 0 25 5 S1 Q LJ1 LF2 LJ2 6 30 40 45 -- -- 6 30 40 45 -- -- 6 30 40 45 -- -- 3 45 76 76 0.5 62 3 45 76 76 0.5 62 3 45 76 76 0.5 62 Note The external dimensions are the same for IP67 (waterproof) models (-BOj). 2-37 Standard Models and Specifications Chapter 2 H 1,000-r/min Servomotors without a Brake 42h6 dia. D 200 V AC: 4 kW/5.5 kW R88M-W4K010H(-S2)/-W5K010H(-S2) [Incremental] R88M-W4K010T(-S2)/-W5K010T(-S2) [Absolute] 0 114.3 --0.025 dia. 200 dia. 230 dia. Four, 13.5 dia. Dimensions of shaft end with key (-S2) M16 (Effective depth: 32) Shaft Extension R88M-W1K210j-j to R88M-W5K510j-j Dimensions (mm) Model ode LL KB1 KB2 LR F S LF1 S1 Q LJ1 LF2 LJ2 R88M-W4K010j-j 260 174 238 113 3.2 42 0−0.016 3 45 110 76 0.5 62 R88M-W5K510j-j 334 248 312 113 3.2 42 0−0.016 3 45 110 76 0.5 62 Note The external dimensions are the same for IP67 (waterproof) models (-Oj). 2-38 Standard Models and Specifications Chapter 2 H 1,000-r/min Servomotors with a Brake 42h6 dia. D 200 V AC: 4 kW/5.5 kW R88M-W4K010H-B(S2)/-W5K510H-B(S2) [Incremental] R88M-W4K010T-B(S2)/-W5K510T-B(S2) [Absolute] 0 114.3 --0.025 dia. 200 dia. 230 dia. Four, 13.5 dia. Dimensions of shaft end with key (-BS2) M16 (Effective depth: 32) Shaft Extension Dimensions (mm) Model ode LL KB1 KB2 KB3 LR F S LF1 S1 Q LJ1 LF2 LJ2 R88M-W4K010j-Bj 311 174 289 231 113 3.2 42 0−0.016 3 45 110 76 0.5 62 R88M-W5K510j-Bj 365 248 363 305 113 3.2 42 0−0.016 3 45 110 76 0.5 62 Note The external dimensions are the same for IP67 (waterproof) models (-BOj). 2-39 Standard Models and Specifications Chapter 2 H 1,500-r/min Servomotors without a Brake D1 dia. D2 dia. S dia. D 400 V AC: 450 W/850 W/1.3 kW/1.8 kW/2.9 kW/4.4 kW/5.5 kW/7.5 kW/11 kW/15 kW R88M-W45015F(-S2)/-W85015F(-S2)/-W1K315F(-S2)/-W1K815F(-S2)/ -W2K915F(-S2)/-W4K415F(-S2)/-W5K515F(-S2)/-W7K515F(-S2)/-W11K015F(-S2)/ -W15K015F(-S2) [Incremental] R88M-W45015C(-S2)/-W85015C(-S2)/-W1K315C(-S2)/1k815C(-S2)/ -W2K915C(-S2)/-W4K415C(-S2)/-W5K515C(-S2)/-W7K515C(-S2)/-W11K015C(-S2)/ -W15K015C(-S2) [Absolute] D3 dia. Four, Z dia. Dimensions of shaft end with key (-S2) Shaft Extension R88M-W1K815j-j to R88M-W2K915j-j Effective depth: 16 b R88M-W45015j-j to R88M-W1K315j-j t1 h 2-40 Standard Models and Specifications Dimensions (mm) Model ode LL R88M-W45015j-j 138 R88M-W85015j-j R88M-W1K315j-j R88M-W1K815j-j 166 R88M-W2K915j-j 192 R88M-W4K415j-j 226 R88M-W5K515j-j 260 R88M-W7K515j-j 334 R88M-W11K015j-j 338 R88M-W15K015j-j 457 LR KB1 58 KB2 D3 F G 110h7 0 165 65 3.6 3 6 12 140 0 88 180 80 200 00 114.3h6 3 6 230 30 3.2 3 18 8 204 140 88 180 80 200 00 114.3h6 3 6 230 30 3.2 3 18 8 238 150 50 220 0 235 35 200h7 00 270 0 4 88 140 185 112 164 89 145 115 171 79 149 113 3 174 248 312 251 316 343 435 168 68 20 Dimensions (mm) 9 S 19h6 9 6 QK 40 0 22h6 R88M-W1K315j-j b h t1 5 5 3 6 6 3.5 13.5 35 35k4 35 76 6 10 0 8 5 13.5 35 35k4 50 10 0 8 13.95 3 95 R88M-W2K915j-j R88M-W5K515j-j D2 145 5 R88M-W85015j-j R88M-W4K415j-j D1 130 30 161 Z R88M-W1K815j-j C 88 117 116 6 KL2 109 09 65 79 9 KL1 Model ode R88M-W45015j-j Chapter 2 LF1 S1 Q LJ1 LF2 LJ2 6 30 40 45 -- -- 6 30 40 45 -- -- 6 30 40 45 -- -- 3 45 76 76 0.5 62 3 45 76 76 0.5 62 3 45 5 76 76 6 0.5 0 5 62 6 62 -- -- 85 -- -- 42h6 6 110 0 R88M-W7K515j-j 4 R88M-W11K015j-j R88M-W15K015j-j 55k6 70 14 9 19.95 65 Note The external dimensions are the same for IP67 (waterproof) models (-Oj). 2-41 Standard Models and Specifications Chapter 2 H 1,500-r/min Servomotors with a Brake D 400 V AC: 450 W/850 W/1.3 kW/1.8 kW/2.9 kW/4.4 kW/5.5 kW/7.5 kW/11 kW/15 kW R88M-W45015F-B(S2)/-W85015F-B(S2)/-W1K315F-B(S2)/-W1K815F-B(S2)/ -W2K915F-B(S2)/-W4K415F-B(S2)/-W5K515F-B(S2)/-W7K515F-B(S2)/ -W11K015F-B(S2)/-W15K015F-B(S2) [Incremental] R88M-W45015C-B(S2)/-W85015C-B(S2)/-W1K315C-B(S2)/1k815C-B(S2)/ -W2K915C-B(S2)/-W4K415C-B(S2)/-W5K515C-B(S2)/-W7K515C-B(S2)/ -W11K015C-B(S2)/-W15K015C-B(S2) [Absolute] D1 dia. D2 dia. S dia. F D3 dia. Four, Z dia. Shaft Extension Dimensions of shaft end with key (-BS2) b (Effective depth: 16) t1 h 2-42 Standard Models and Specifications Dimensions (mm) Model ode LL R88M-W45015j-Bj 176 R88M-W85015j-Bj R88M-W1K315j-Bj R88M-W1K815j-Bj 217 R88M-W2K915j-Bj 243 R88M-W4K415j-Bj 277 R88M-W5K515j-Bj 311 R88M-W7K515j-Bj 385 LR 58 KB1 KB2 KB3 KL1 154 109 199 88 177 132 223 112 201 156 89 195 137 115 221 163 79 141 255 197 140 113 3 174 289 231 150 50 248 363 305 258 362 315 163 343 491 415 168 79 9 116 6 R88M-W15K015j-Bj 519 KL2 109 09 65 R88M-W11K015j-Bj 383 88 D1 D2 D3 F 145 5 110h7 0 165 65 6 180 80 200 00 114.3h6 3 6 230 30 3.2 3 123 3 3.2 3 200 00 114.3h6 3 6 230 30 3.2 3 142 4 235 35 200h7 00 270 0 4 98 140 0 88 123 123 88 12 Z 9 S 19h6 9 6 QK 40 0 b h t1 5 5 3 6 6 3.5 R88M-W85015j-Bj 22h6 R88M-W1K315j-Bj 18 8 13.5 35 35k4 35 76 6 10 0 8 5 18 8 13.5 35 35k4 50 10 0 8 13.95 3 95 42h6 6 70 0 14 9 14.95 R88M-W2K915j-Bj R88M-W4K415j-Bj C 130 30 Dimensions (mm) G R88M-W1K815j-Bj KL3 98 98 Model ode R88M-W45015j-Bj Chapter 2 R88M-W5K515j-Bj LF1 S1 Q LJ1 LF2 LJ2 6 30 40 45 -- -- 6 30 40 45 -- -- 6 30 40 45 -- -- 3 45 76 76 0.5 62 3 45 76 76 0.5 62 3 45 5 40 0 76 6 0.5 0 5 62 6 76 6 62 -- -- 85 -- -- R88M-W7K515j-Bj 4 R88M-W11K015j-Bj R88M-W15K015j-Bj 20 42h6 65 Note The external dimensions are the same for IP67 (waterproof) models (-BOj). 2-43 Standard Models and Specifications Chapter 2 H 6,000-r/min Servomotors without a Brake D1 dia. D2 dia. S dia. D 400 V AC: 1.0 kW/1.5 kW/3.0 kW/4.0 kW R88M-W1K060F(-S2)/-W1K560F(-S2)/-W3K060F(-S2)/-W4K060F(-S2) [Incremental] D3 dia. Four, Z dia. Shaft Extension Dimensions of shaft end with key (-S2) LR F S Effective depth: 16 Q Dimensions (mm) Model ode LL LR 45 5 KB1 KB2 KL1 KL2 C 76 128 96 D1 D3 F 88 116 6 130 30 110j6 0j6 D2 150 50 3.5 3 5 10 0 G 9 Z 24h6 6 S 40 0 QK Q R88M-W1K060j-j 149 R88M-W1K560j-j 175 102 154 R88M-W3K060j-j 202 60 127 181 114 88 155 165 130j6 190 3.5 12 11 28h6 55 55 R88M-W4K060j-j 267 60 164 245 114 88 155 165 130j6 190 3.5 12 11 28h6 55 55 50 Note The external dimensions are the same for IP67 (waterproof) models (-Oj). 2-44 40 Standard Models and Specifications Chapter 2 H 6,000-r/min Servomotors with a Brake D 400 V AC: 1.0 kW/1.5 kW/3.0 kW/4.0 kW R88M-W1K060F-B(S2)/-W1K560F-B(S2)/-W3K060F-B(S2)/-W4K060F-B(S2) [Incremental] D1 dia. D2 dia. S dia. F D3 dia. Four, Z dia. Shaft Extension Dimensions of shaft end with key (-BS2) LR F S (Effective depth: 16) Q Dimensions (mm) Model ode LL LR 45 5 KB1 KB2 KB3 KL1 KL2 KL3 76 172 120 96 88 85 R88M-W1K060j-Bj 193 R88M-W1K560j-Bj 219 102 198 146 R88M-W3K060j-Bj 237 60 122 216 170 114 88 R88M-W4K060j-Bj 302 60 164 281 210 114 88 C D1 D2 D3 F 116 6 130 30 110j6 0j6 150 50 3.5 3 5 10 0 G 9 Z 24h6 6 S 40 0 QK 98 155 165 130j6 190 3.5 12 11 28h6 55 55 98 155 165 130j6 190 3.5 12 11 28h6 55 55 85 Q 40 50 Note The external dimensions are the same for IP67 (waterproof) models (-BOj). 2-45 Standard Models and Specifications 2-4 Chapter 2 Servo Driver Specifications H OMNUC W-series AC Servo Drivers (R88D-WTj) Referring to 2-2 Servo Driver and Servomotor Combinations, select a Servo Driver to match the Servomotor that is being used. OMNUC W-series AC Servomotor Drivers can handle either pulse inputs or analog inputs. The control mode is switched to match the controller being used. (The default setting is for position control by pulse train commands.) 2-4-1 General Specifications Item Ambient operating temperature Ambient operating humidity Ambient storage temperature Ambient storage humidity Storage and operating atmosphere Vibration resistance Impact resistance Insulation resistance Dielectric strength Protective structure EC directives EMC directive Low-voltage directive UL standards cUL standards Specifications 0 to 55°C 90% RH or less (no condensation) --20 to 85°C 90% RH or less (no condensation) No corrosive gasses. 10 to 55 Hz in X, Y, and Z directions with 0.1-mm double amplitude; acceleration: 4.9 m/s2 max. Acceleration 19.6 m/s2 max., in X, Y, and Z directions, three times Between power line terminals and case: 0.5 MΩ min. (at 500 V DC) Between power line terminals and case: 1,500 V AC for 1 min at 50/60 Hz Between each control signal and case: 500 V AC for 1 min Built into panel (IP10). EN55011 class A group1 EN50082-2 EN50178 UL508C cUL C22.2 No.14 Note 1. The above items reflect individual evaluation testing. The results may differ under compound conditions. Note 2. Absolutely do not conduct a withstand voltage test with a Megger tester on the Servo Driver. If such tests are conducted, internal elements may be damaged. Note 3. Depending on the operating conditions, some Servo Driver parts will require maintenance. Refer to 5-5 Periodic Maintenance for details. Note 4. The service life of the Servo Driver is 50,000 hours at an average ambient temperature of 40°C at 80% of the rated torque. 2-46 Standard Models and Specifications Chapter 2 2-4-2 Performance Specifications H Control Specifications D 100-V AC Input Type Item Continuous output current (rms) Momentary maximum output current (rms) Main circuits Input p p power supply l Control circuits Main circuits Heating g value Control circuits Control method Inverter method PWM frequency Weight Maximum applicable Servomotor wattage Applicable pp Ser- 3,000-r/min [Incremental] vomotor [Absolute] (R88M ) (R88M-) 3,000-r/min [Incremental] Fl t t l Flat-style [Absolute] 1,000-r/min [Incremental] [Absolute] Speed control range Performance Load fluctuation rate Voltage fluctuation rate Temperature fluctuation rate Frequency characteristics Torque control repeatability R88D-WTA3HL R88D-WTA5HL R88D-WT01HL 0.66 A 0.95 A 2.4 A 2.0 A 2.9 A 7.2 A Single-phase 100/115 V AC (85 to 127 V) 50/60 Hz Single-phase 100/115 V AC (85 to 127 V) 50/60 Hz 3.5 W 5.2 W 12 W 13 W 13 W 13 W All-digital servo PWM method based on IGBT 11.7 kHz Approx. 0.8 kg Approx. 0.8 kg Approx. 0.8 kg 30 W 50 W 100 W W03030L W05030L W10030L W03030S W05030S W10030S --WP10030L --WP10030S ------1:5,000 0.01% max. at 0% to 100% (at rated rotation speed) 0% at rated voltage ±10% (at rated rotation speed) ±0.1% max. at 0 to +50°C (at rated rotation speed) 400 Hz (at the same load as the rotor inertia) ±2% R88D-WT02HL 3.0 A 9.0 A 16.4 W 13 W Approx. 1.1 kg 200 W W20030L W20030S WP20030L WP20030S --- 2-47 Standard Models and Specifications Chapter 2 D 200-V AC Input Type (Single-phase Input) Item R88DWTA3H Continuous output current (rms) Momentary maximum output current (rms) Input power Main circuits supply 0.44 A 1.3 A R88DWTA5H 0.64 A 2.0 A R88DWT01H R88DWT02H 0.91 A 2.8 A 2.1 A 6.5 A R88DWT04H R88DWT08HH 2.8 A 8.5 A 4.4A 13.4A Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz Control circuits Main circuits Control circuits PWM frequency Weight Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz 3.1 W 4.6 W 6.7 W 13.3 W 20 W 13 W 13 W 13 W 13 W 13 W 11.7 kHz Approx. Approx. Approx. Approx. Approx. 0.8 kg 0.8 kg 0.8 kg 0.8 kg 1.1 kg Applicable Servomotor wattage 30 W 50 W 100 W 200 W 400 W [Incremental] W03030H W05030H W10030H W20030H W40030H Applicable pp 3,000-r/ , / S Servomotor min i [Absolute] W03030T W05030T W10030T W20030T W40030T (R88M ) (R88M-) [Incremental] --WP10030 WP20030 WP40030 3,000-r/ H H H min Fl t t l Flat-style [Absolute] --WP10030T WP20030T WP40030T [Incremental] -[Absolute] -- --- --- --- 7.5A 23A Single-phase 220/230 V AC (187 to 253 V) 50/60 Hz Heating g value l 1,000-r/ , / min i R88DWT15HH --- 47 W 15 W 60 W 15 W Approx. 1.7 kg 750 W W75030H W75030T WP75030 H Approx. 3.8 kg 1500 W W1K530H W1K530T WP1K530 H WP75030T --- WP1K530T --- D 200-V AC Input Type (Three-phase Input) Item R88DWT05H Continuous output current (rms) Momentary maximum output current (rms) Main circuits Input p power p supply l Control circuits Heating g value l 3.8 A 11.0 A R88DWT08H 5.7 A 13.9 A R88DWT10H 7.6 A 17 A R88DWT15H 11.6 A 28 A R88DWT20H R88DWT30H R88DWT50H R88DWT60H 18.5 A 42 A 24.8 A 56 A 32.9 A 84 A 46.9 A 110 A Three-phase 200/230 V AC (170 to 253 V) 50/60 Hz Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz Main circuits 27 W 41 W 55 W 123 W 120 W 155 W 240 W 290 W Control circuits 15 W 15 W 15 W 15 W 15 W 15 W 15 W 27 W 11.7 kHz Approx. 1.7 kg 500 W -- Approx. 1.7 kg 750 W W75030H 3.9 kHz Approx. 1.7 kg 1 kW W1K030H Approx. 2.8 kg 1.5 kW W1K530H Approx. 3.8 kg 2 kW W2K030H Approx. 3.8 kg 3 kW W3K030H Approx. 15 kg 6 kW -- -- W75030T W1K030T W1K530T W2K030T W3K030T PWM frequency Weight 3,000r/min Flattype [Incremental] -- WP75030H -- WP1K530H -- -- Approx. 5.5 kg 5 kW W4K030H W5K030H W4K030T W5K030T -- [Absolute] -- WP75030T -- WP1K530T -- -- -- -- 1,000,000 r/min / i [Incremental] W30010H W60010H W90010H W1K210H W2K010H W3K010H W4K010H W5K510H [Absolute] W30010T W60010T W90010T W1K210T W2K010T W3K010T W4K010T W5K510T Applicable Servomotor wattage [Incremental] Applicable 3,000Se o oto / Servomotor r/min (R88M ) (R88M-) [Absolute] --- D 400-V AC Input Type (Three-phase Input) Item Continuous output current (rms) Momentary maximum output current (rms) Main circuits Input p power p supply l Control circuits Heating g value l 1.9 A 3.5 A 5.4 A 8.4 A 11.9 A 16.5 A 5.5 A 8.5 A 14 A 20 A 28 A 40.5 A Three-phase 380 to 480 V AC +10 to --15%, 50/60 Hz 24 VDC ± 15% 0.45 A 20.8 A 55 A 25.4 A 65 A 28.1 A 70 A 37.2 A 85 A 24 VDC ± 15% Main circuits 19 W 35 W 53 W 83 W 118 W 550 W 660 W 825 W 1210 W 1650 W Control circuits 15 W 15 W 15 W 15 W 15 W 15 W 15 W 15 W 18 W 18 W 11.7 kHz 2.8 kg 450 W 11.7 kHz 2.8 kg 1 kW 3.9 kHz 2.8 kg 1.5 kW 3.9 kHz 3.8 kg 2 kW 3.9 kHz 3.8 kg 3 kW 3.9 kHz 5.7 kg 4.4 kW 3.9 kHz 11.5 kg 5.5 kW 3.9 kHz 11.5 kg 7.5 kW 3.9 kHz 18 kg 11 kW 3.9 kHz 18 kg 15 kW PWM frequency Weight Applicable Servomotor wattage 2-48 R88DR88DR88DR88DR88DR88DR88DR88DR88DR88DWT05HF WT10HF WT15HF WT20HF WT30HF WT50HF WT60HF WT75HF WT110HF WT150HF Standard Models and Specifications Item Applicable pp 1,500-r/min ,500 / (max. ( S Servomotor t 3000 r/min) / i ) (R88M-) 3,000-r/min 3,000 / (max. ( 5000 r/min) / i ) 6,000-r/min Chapter 2 R88DR88DR88DR88DR88DR88DR88DR88DR88DR88DWT05HF WT10HF WT15HF WT20HF WT30HF WT50HF WT60HF WT75HF WT110HF WT150HF [Incremental] W45015F W85015F W1K315F W1K815F W2K915F W4K415F W5K515F W7K515F W11K015F W15K015F [Absolute] W85015C W1K315C W1K815C W2K915C W4K415C W5K515C W7K515C W11K015C W15K015C [Incremental] -- W1K030F W1K530F W2K030F W3K030F -- -- -- -- -- [Absolute] -- W1K030C W1K530C W2K030C W3K030C -- -- -- -- -- [Incremental] -- W1K060F W1K560F -- W3K060F -- -- -- -- -- Applicable encoder W45015C Standard: 17-bit incremental encoder D 200-V AC and 400--V AC Input Type Common Specifications Control method Inverter method Speed control range Performance Load fluctuation rate Voltage fluctuation rate Temperature fluctuation rate Frequency characteristics Torque control repeatability All-digital servo PWM method based on IGBT 1:5,000 0.01% max. at 0% to 100% (at rated rotation speed) 0% at rated voltage ±10% (at rated rotation speed) ±0.1% max. at 0 to +50°C (at rated rotation speed) 400 Hz (at the same load as the rotor inertia) ±2% H Protective and Diagnostic Functions Error detection function Parameter corruption Main circuit detection error Parameter setting error Motor Mismatch Overcurrent Regeneration error Regeneration resistor overload Overvoltage Low voltage Overspeed Overload Dynamic brake overload Resistor for inrush current overload Overheat Backup error [Absolute] Checksum error [Absolute] Battery error [Absolute] Absolute value error [Absolute] Overspeed error [Absolute] Contents The checksum for the parameters read from the EEP-ROM does not match. There is an error in the detection data for the power supply circuit. Incorrect parameter setting. The Servomotor does not match the Servo Driver. Overcurrent detected, or improper radiation shield temperature rise detected. Regeneration circuit damaged due to large amount of regenerative energy. Regenerative energy exceeded the regeneration resistance. Main circuit DC voltage above the allowable range. Main circuit DC voltage below the allowable range. Servomotor rotation speed exceeded the maximum speed. Detected at reverse limit characteristics when 245% of the rated torque was exceeded. Detected at reverse limit characteristics for 120% to 245% of the rated torque. Regenerative energy exceeded the dynamic brake resistance during dynamic brake operation. Inrush current exceeded the inrush resistance during power supply inrush. Abnormal temperature rise detected in radiation shield. Encoder backup power supply dropped. Checksum error for Encoder memory data. Encoder battery voltage dropped (to 2.7 V or lower). Encoder internal data error Servomotor rotation speed exceeded 200 r/min when Encoder power was turned ON. 2-49 Standard Models and Specifications Error detection function Encoder overheating [Absolute] Speed command input reading error Torque command input reading error System error Runaway detected Multi-turn data error [Absolute] Encoder communications error Encoder parameter error Encoder data error Multi-turn limit data mismatch [Absolute] Deviation counter over Missing phase detected Parameter Unit transmission error Contents Improper Encoder temperature rise detected. The A/D end signal was not output from the A/D converter within a fixed time. The A/D end signal was not output from the A/D converter within a fixed time. A control circuit system error was detected. The Servomotor rotated in the opposite direction from the command. Absolute Encoder setup was incorrect. No communication between the Encoder and the Servo Driver. The parameters in the Encoder are corrupted. Data from the Encoder is incorrect. The multi-turn limits for the Encoder and the Servo Driver do not match. Deviation counter residual pulses exceeded level set for Pn505. Main-circuit power supply missing phase or disconnection detected. Data could not be transmitted after the power was turned ON. (CPF00) Transmission timeout error (CPF01) 2-50 Chapter 2 Standard Models and Specifications Chapter 2 2-4-3 Terminal Block Specifications Signal L1 Function Main circuits power supply input Condition R88D-WTjH (30 to 400 W): Single-phase 200/230 V AC (170 to 253 V AC) 50/60 Hz L3 R88D-WTjHH (750 W to 1.5 kW): ( ) Single-phase Si l h 220/230 / V AC ((187 to 253 V AC) 50/60 / H Hz R88D-WTjH (500 W to 6 kW): Three-phase 200/230 V AC (170 to 253 V AC) 50/60 Hz R88D-WTjHL (30 to 200 W): Single-phase 100/115 V AC (85 to 127 V AC) 50/60 Hz + R88D--WTjHF (450 W to 15 kW): Three-phase 380/460 V AC (323 to 528 V AC) 50/60 Hz Do not connect anything. This terminal is for the R88D-WT60H only. L2 Main circuit DC output (Forward) DC Reactor terminal for power supsup ply harmonic con+2 trol -Main circuit DC output (Reverse) L1C/24 V Control circuits power supply input L2C/0 V +1 B1 B2 External regeneration resistance connection terminal B3 U V W Normally short-circuit between +1 and +2. If harmonic control measures are required, required connect a DC Reactor between +1 and +2. (The R88D-WT60H does not have this terminal.) Do not connect anything. R88D-WTjH(H): Single-phase 200/230 V AC (170 to 253 V AC) 50/60 Hz R88D WTjHL: Single-phase R88D-WTjHL: Single phase 100/115 V AC (85 to 127 V AC) 50/60 Hz R88D-WTjHF: 24 V DC (20.4 to 27.6 V DC) 30 to 400 W: This terminal does not normally need to be connected. If regenerative energy is high, connect an External Regeneration Resistor between B1 and B2. 450 W to 5 kW: Short-circuit between B2 and B3. If regenerative energy is high, remove the short bar between B2 and B3 and connect an External Regeneration Resistor between B1 and B2. B2 Servomotor connection terminals 6 to 15 kW: Connect an External Regeneration Resistance Unit between B1 and B2. These are the terminals for outputs p to the Servomotor. Be sure to wire these terminals correctly. Frame ground This is the ground terminal. Ground to a minimum of 100 Ω (class-3). 2-51 Standard Models and Specifications Chapter 2 2-4-4 Control I/O Specifications (CN1) H Control I/O and External Signals for Position Control Reverse pulse Positioning completed output 1 Forward pulse Maximum operating voltage: 30 V DC Maximum output current: 50 mA Motor rotation detection Deviation counter reset Servo ready Alarm output Alarm code outputs 24 V DC Maximum operating voltage: 30 V DC Maximum output current: 20 mA RUN command Gain deceleration Encoder A phase outputs Forward rotation drive prohibit Line driver output EIA-RS422A conforming (Load resistance: 220 Ω max.) Encoder B phase outputs Reverse rotation drive prohibit Encoder Z phase outputs Alarm reset Forward rotation current limit Ground common Shell Reverse rotation current limit Frame ground Note The inputs at pins 40 to 46 and the outputs at pins 25 to 30 can be changed by parameter settings. The settings in the diagram are the defaults. 2-52 Standard Models and Specifications Chapter 2 H Control I/O Signal Connections and External Signal Processing for Speed and Torque Control Speed command Speed conformity Torque command A/D converter Maximum operating voltage: 30 V DC Maximum output current: 50 mA Motor rotation detection Sensor ON Servo ready Backup battery (2.8 to 4.5 V) Alarm output Alarm code outputs Maximum operating voltage: 30 V DC Maximum output current: 20 mA 24 V DC RUN command Gain deceleration Encoder phase-A outputs Forward rotation drive prohibit Line driver output EIA-RS422A conforming (Load resistance: 220 Ω max.) Encoder phase-B outputs Reverse rotation drive prohibit Encoder phase-Z outputs Alarm reset Forward rotation current limit Reverse rotation current limit Ground common Shell Frame ground 2-53 Standard Models and Specifications Chapter 2 Note 1. Parameter settings (control mode selection) are required for speed and torque control. Note 2. The inputs at pins 40 to 46 and the outputs at pins 25 to 30 can be changed by parameter settings. The settings in the diagram are the defaults. Note 3. Pins 2, 4, 21, and 22 are for use with an absolute encoder. H Control I/O Signals D CN1 Control Inputs Pin No. Signal name Function 5 REF Speed command input 6 AGND Speed command input ground 9 TREF Torque command input 10 AGND Torque command input ground 3 PCOM Open p collector command d power supply l 13 18 7 +PULS/ CW/A 8 --PULS/ CW/A 11 +SIGN/ CCW/B 12 --SIGN/ CCW/B 14 --ECRST 15 +ECRST 4 SEN 2 SENGND 21 BAT 22 BATGND 47 +24VIN 2-54 Contents Analog input terminal for speed commands. ±2 to ±10 V (Servomotor forward rotation with + voltage) Scale can be changed by means of user parameter Pn300 (speed command scale). Can be used as a speed limit input for torque control (by means of a Pn002.1 setting). Analog input terminal for torque commands. ±1 to ±10 V (Forward torque with + voltage) Scale can be changed by means of user parameter Pn400 (torque command scale). scale) Can be used as a torque limit input or torque feed forward input for speed control or position control (by means of a Pn002.0 setting). Control mode All All To use open-collector p output p for inputting p g command All pulses l and d deviation d i ti counter t resets, t connectt the th + inputs i t to these terminals and connect the -- inputs to open-collector output terminals. Feed pulses, reverse Pulse string input terminals for position commands. Position pulses, or 90_ phase Line driver input: 10 mA at 3 V Line-driver difference pulses (A Maximum response frequency: 500 kpps phase) Open-collector input: 7 to 15 mA Maximum response frequency: 200 kpps Direction signal, forAny of the following can be selected by means of a ward pulses, or 90_ Pn200 0 setting: feed pulses or direction signals (PULS/ Pn200.0 phase difference SIGN); forward or reverse pulses (CW/CCW); 90_ phase pulses (B phase) difference (A/B phase) signals (A/B). Deviation counter reset Sensor ON input Line-driver input: 10 mA at 3 V Open collector input: Open-collector Position 25 mA at 5 V ON: Pulse commands prohibited and deviation counter cleared. ON: Absolute encounter’s multi-turn amount and initial incremental pulses sent. All [absolute] Required when using an absolute encoder. Backup battery input Backup battery connector terminals for power interruption for absolute encoder All [absolute] Connect the battery to either this terminal or CN8. +24-V power supply input for control DC Power supply input terminal (+24 V DC) for sequence inputs (pins 40 to 46). All Standard Models and Specifications Pin No. 40 to 46 6 Signal name Function Chapter 2 Contents Control mode RUN [40] MING [41] RUN command input ON: Servo ON (Starts power to Servomotor.) Gain reduction input ON: Switches speed loop to P control and reduces speed gain. All Position, speed, internally-set speed POT [42] Forward drive prohibit input Reverse drive prohibit input Alarm reset input Forward rotation overtravel input (OFF Prohibited; ON: Permitted). Reverse rotation overtravel input (OFF Prohibited; ON: Permitted). ON: Servo alarm status is reset. All Forward rotation current limit input Reverse rotation current limit input Rotation direction command input ON: Output current is limited by the value set in Pn404 (forward rotation external current limit). ON: Output current is limited by the value set in Pn405 (reverse rotation external current limit). Specifies the direction of rotation for Servomotor rotation at the internally-set speed. All NOT [43] RESET [44] PCL [45] NCL [46] RDIR [41] SPD1 [45] OFF: Forward rotation, ON: Reverse rotation Selects the internally-set speed (Pn301, Pn302, Pn303). All All All internally-set speed internally-set speed TVSEL [41] PLOCK [41] Speed selection command 1 input Speed selection command 2 input Control mode switch input Position lock command input IPG [41] Pulse disable input ON: Command pulse inputs are ignored and the motor stops. Position control with pulse-disable GSEL Gain change input ON: Changes gain to No.2 speed gain (Pn104, Pn105, Pn106). internally-set speed SPD2 [46] ON: Change control mode ON: Position lock goes into effect when the motor rotation speed is no more than the position lock rotation speed (Pn501). Switch control mode Speed control with position lock Note Function allocations for pin 40 to 46 sequence inputs can be set by means of user parameters Pn50A to Pn50D. In this table, the numbers enclosed in brackets indicate the default pin numbers (allocations). The allocations vary depending on the control mode. D CN1 Control Outputs Pin No. Signal name 1 GND Ground common 33 +A 34 --A 36 +B 35 --B 19 +Z Encoder phase-A + output Encoder phase-A -output Encoder phase-B + output Encoder phase-B -output Encoder phase-Z + output Encoder phase-Z -output 20 --Z Function Contents Ground common terminal for the encoder output and alarm code output Outputs encoder pulses divided according to user pa a e e Pn201. 0 parameter Command mode All All Line driver output (conforming to RS-422A). Outputs encoder phase-Z signals (1 pulse/revolution). All Line driver output (conforming to RS-422A). 2-55 Standard Models and Specifications Pin No. Signal name 48 +ABS 49 --ABS 37 38 39 31 ALO1 ALO2 ALO3 ALM 32 ALMCOM 25 to INP1 [25] 30 Function Absolute encoder signal + output Absolute encoder signal + output Alarm code output 1 Alarm code output 2 Alarm code output 3 Alarm output VCMPCOM [26] TGON [27] TGONCOM [28] READY [29] READYCOM [30] CLIMT CLIMTCOM VLIMT VLIMTCOM BKIR BKIRCOM WARN WARNCOM Shell FG Outputs absolute encoder data. Command mode All [absolute] Line driver output (conforming to RS-422A). When an alarm is generated g for the Servo Driver,, the contents off the h alarm l are output iin code. d All Open collector output: 30 V DC, 20 mA max. When an alarm is generated for the Servo Driver, the output is OFF. All ON when the position error is within the positioning p g (Pn500). ( ) completed range Position OFF when in a control mode other than position control mode. Positioning comp p 2 pleted output INP2COM VCMP [25] Contents Open collector output (50 mA, 30 V DC max.) Positioning comp p 1 pleted output INP1COM [26] INP2 Chapter 2 ON when the position error is within the positioning p g (Pn504). ( ) completed range Position Always OFF when in a control mode other than position control mode. Speed conformity output ON when the Servomotor speed error is within the speed conformity signal output range (Pn503). Speed Always OFF when in a control mode other than speed control mode. Servomotor rotation d detection i output ON when the Servomotor rotation speed p exceeds the value l set for f the h Servomotor S rotation i d detection i speed d (Pn502). All Servo ready y output p ON if no errors are discovered after p powering g the main All circuits. i i Current limit detection i output ON if the output p current is limited. All Speed limit detection ON if the speed is limited. Torque output Al a s OFF when Always hen in a control mode other than torque torq e control mode. Brake interlock output Holding g brake timing g signals g are output p according g to user parameters P Pn506, 06 Pn507, P 0 and d Pn508. P 08 All Warning g output p OFF when an overload warning g or regeneration g overl d warning load i is i detected. d d All Frame ground Connection terminal for cable’s shielded wire and FG line. All Note 1. Function allocations for pin 25 to 30 sequence outputs can be set by means of user parameters Pn50E to Pn510. In this table, the numbers enclosed in brackets indicate the default pin numbers (allocations). (The allocations vary depending on the control mode.) Note 2. The interface for pin 25 to 30 sequence outputs is open-collector output (50 mA, 30 V DC max.). 2-56 Standard Models and Specifications Chapter 2 H CN1: Pin Arrangement 1 2 SENGND [absolute] Sensor ON input ground 6 8 SEN [absolute] AGND --PULS /--CW/--A 5 REF Speed command input 7 +PULS /+CW/+A + feed pulse, + reverse pulse, + A phase 31 -- feed pulse, -reverse pulse, -- A phase 33 12 14 AGND --SIGN /--CCW /--B --ECRST Torque command input ground TREF READY ALM +A Torque command input +direction signal, + forward 11 +SIGN /+CCW/+B pulse, + B -- direction sigphase nal, -- forward pulse, -- B Open-collector phase. 13 PCOM command power Deviation counter reset + deviation 15 +ECRST counter reset See note 2. 16 TGON Open-collector command power 29 9 10 PCOM Sensor ON input Speed command input ground Ground common 27 3 4 GND See note 2 35 37 39 --B AL01 AL03 41 MING 17 18 20 22 24 PCOM --Z Open-collector command power Encoder phase-Z -- output Backup battery BATGND -- input (see [absolute] note 3) 43 19 +Z Encoder phase-Z + output 45 21 NOT Backup battery BAT [absolute] + input (See note 3.) See note 2 47 PCL +24VIN Motor rotation detection output (See note 1.) Servo ready output (See note 1.) Positioning completed output ground (See note 1.) 28 TGONCOM Motor rotation detection output ground (See note 1.) Servo ready 30 READYCOM output ground (See note 1.) Alarm output Encoder phase-A + output Encoder phase-B -- output 32 ALMCOM Alarm output ground 34 --A Encoder phase-A -- output 36 +B Encoder phase-B + output 38 AL02 Alarm code output 2 Alarm code output 1 Alarm code output 3 Gain reduction input (See note 1.) Reverse rotation drive prohibit input (See note 1.) 40 RUN RUN command input (See note 1.) 42 POT Forward rotation drive prohibit input (See note 1.) 44 RESET Alarm reset input (See note 1.) 46 NCL Reverse current limit (See note 1.) Forward current limit (See note 1.) Control DC +24-V input 23 48 See note 2. 25 26 INP1COM INP1 Positioning completed output 1 (See note 1.) 49 Absolute en--ABS [absolute] coder signal -output Absolute en+ABS [absolute] coder signal + output See note 2. 50 Note 1. Function allocations for pin 40 to 46 sequence inputs and pin 25 to 30 sequence outputs can be set by means of user parameters Pn50A to Pn50D and Pn50E to Pn510, respectively. The allocations shown in this table are the defaults. Note 2. Do not wire the empty pins. Note 3. When an absolute encoder is used, connect the battery (2.8 to 4.5 V) to the backup battery inputs at pins 21 and 22 or to CN8 (Battery Connector). 2-57 Standard Models and Specifications Chapter 2 D CN1 Connectors (50P) Servo Driver receptacle Cable solder plug Cable case 10250--52A2JL (Sumitomo 3M) 10150--3000VE (Sumitomo 3M) 10350--52A0--008 (Sumitomo 3M) H Control Input Circuits D Speed and Torque Command Inputs Servo Driver 470 Ω (1/2 W max.) Speed command 2 κΩ (1/2 W max.) (When analog controls are used.) Torque command Input impedance: Approx. 14 kΩ Circuit time constant: Approx. 47 µs Maximum input voltage: 12 V 12 V DC Converter D Position Command Pulse Inputs and Deviation Counter Reset Inputs Line Driver Input Controller Servo Driver Input current:10 mA, 3 V Applicable line driver: AM26L S31A or equivalent Open Collector Input Using Power Supply for Open Collector Commands (PCOM) Controller Servo Driver Input current: 10 mA, 12 V Signal levels High (H): 2.4 V min. Low (L): 0.8 V max. 2-58 Standard Models and Specifications Chapter 2 Using External Power Supply Controller Servo Driver Input current: 7 to 15 mA Note Select a value for resistance R so that the input current will be from 7 to 15 mA. Vcc R 24 V 12 V 5V 2.2 kΩ 1 kΩ 180 Ω D Sensor ON Inputs [Absolute] Servo Driver High: Approx. 1 mA Input current: 5 V DC, 1 mA 7406 or equivalent Signal Levels High: 4 V min. Low: 0.8 V max. Note A PNP transistor is recommended. D Sequence Inputs Servo Driver External power supply: 24 V ± 1 V DC Power supply capacity: 50 mA min. (per Unit) To other input circuit GNDs Photocoupler input: 24 V DC, 7 mA To other input circuits Signal Levels ON level: Minimum (+24VIN--11) V OFF level: Maximum (+24VIN--1) V 2-59 Standard Models and Specifications Chapter 2 H Control Output Circuits D Position Feedback Output Servo Driver Controller for user R = 220 to 470 Ω Output line driver SN75ALS174NS or equivalent Phase A Phase A Phase B Phase B Phase Z Phase Z Applicable line receiver SN75175/MC3486 /AM26LS32 Shell D Sequence and Alarm Outputs Servo Driver side To other output circuits External power supply 24 V DC ± 1 V Maximum operating voltage: Maximum output current: 30 V DC 50 mA Di: Diode for preventing surge voltage (Use speed diodes.) D Alarm Code Outputs Servo Driver side External power supply 24 V DC ± 1 V Di: Diode for preventing surge voltage (Use speed diodes.) 2-60 Maximum operating voltage: Maximum output current: 30 V DC 20 mA Standard Models and Specifications Chapter 2 H Control Input Details (CN1) D 5: Speed Command Input (REF); 6: Speed Command Input Ground (AGND) Speed Control This is the input for speed commands. The scale of the rotation speed for REF voltage can be changed by means of user parameter Pn300 (speed command scale). The default setting is for the rated rotation speed for an input of 10 V. Torque Control This input becomes an analog speed limit input when Pn002.1 (speed command input change, of function selection application switch 2) is set to 1. The default setting is for the function to not be used (set value: 0). The scale of the speed limit value for speed command inputs can be changed by means of user parameter Pn300 (speed command scale). The REF voltage is irrelevant (absolute values only). The speed is limited to the Pn407 (speed limit) setting or the REF voltage limit, whichever is lower. Position Control This input becomes a speed feed forward input when Pn207.1 (speed command input change) is set to 1. The default setting is for the function to not be used (set value: 0). A speed command corresponding to the REF voltage is added to the speed loop. D 9: Torque Command Input (TREF); 10: Torque Command Input Ground (AGND) Torque Control This is the input for torque commands. The scale of the output torque for TREF voltage can be changed by means of user parameter Pn400 (torque command scale). The default setting is for the rated torque for an input of 3 V. Position and Speed Control This input becomes an analog torque limit input (set value: 1 or 3) or a torque feed forward input (set value: 2) depending on the Pn002.0 (torque command input change, of function selection application switch 2) setting. The scale of the torque limit value or the feed forward torque for TREF voltage can be changed by means of user parameter Pn400 (torque command scale). The default setting is for the rated torque for an input of 3 V. Pn002.0 = 1: Analog Torque Control Input Output values for both forward and reverse are limited by the same value, regardless of the TREF voltage polarity (the absolute value is used). See the note below. Pn002.0 = 2: Torque Feedforward Input A torque corresponding to the TREF voltage is added to the current loop. The TREF voltage polarity is effective. Pn002.0 = 3: Analog Torque Limit Input when Inputting PCL and NCL The TREF voltage polarity is ignored (the absolute value is used). When PCL (forward rotation current limit input) is input, the output torque for forward rotation is limited. When NCL (reverse rotation current limit input) is input, the output torque for reverse rotation is limited. See the note below. 2-61 Standard Models and Specifications Chapter 2 Note The output torque is limited by the lowest limit value of the following torque limits: The analog torque limit according to TREF voltage, Pn402 (forward torque limit), Pn403 (reverse torque limit), Pn404 (forward rotation external current limit), and Pn405 (reverse rotation external current limit). The limit value for analog torque limit Pn402 or Pn403 (Pn002.0 = 1) are always enabled. The limit value for analog torque limit Pn404 or Pn405 (Pn002.0 = 3) is enabled when PCL or NCL is input. D + Feed Pulse, +Reverse Pulse, +90_ Phase Difference Pulse (A Phase) (7: +PULS/+CW/+A) -- Feed Pulse, --Reverse Pulse, --90_ Phase Difference Pulse (A Phase) (8: --PULS/--CW/--A) + Direction Signal, +Forward Pulse, +90_ Phase Difference Pulse (B Phase) (11: +SIGN/+CCW/+B) -- Direction Signal, --Forward Pulse, --90_ Phase Difference Pulse (B Phase) (12: --SIGN/--CCW/--B) The function of these signals depends on the setting of Pn200.0 (command pulse mode: position control setting 1). Pn200.0 = 0: Pn200.0 = 1: Pn200.0 = 2: Pn200.0 = 3: Pn200.0 = 4: Pn200.0 = 5: Pn200.0 = 6: Pn200.0 = 7: Pn200.0 = 8: Pn200.0 = 9: 2-62 Feed pulse and direction signal: positive logic Forward pulse and reverse pulse: positive logic (default) 90_ Phase Difference (phases A/B) (x1), positive logic 90_ Phase Difference (phases A/B) (x2), positive logic 90_ Phase Difference (phases A/B) (x4), positive logic Feed pulse and direction signal: negative logic Forward pulse and reverse pulse: negative logic 90_ Phase Difference (phases A/B) (x1), negative logic 90_ Phase Difference (phases A/B) (x2), negative logic 90_ Phase Difference (phases A/B) (x4), negative logic Standard Models and Specifications Logic Pn200 Command pulse .0 setmode ting 0 Feed pulse and direction signal Posititive 1 2 3 4 5 Negat ative 6 7 8 9 Reverse pulse and forward pulse 90_ phase difference signals (x1) 90_ phase difference signals (x2) 90_ phase difference signals (x4) Feed pulse and direction signal Reverse pulse and forward pulse 90_ phase difference signals (x1) 90_ phase difference signals (x2) 90_ phase difference signals (x4) Input pins 7: +PULS 8: --PULS 11: +SIGN 12: --SIGN 7: +CW 8: --CW 11: +CCW 12: --CCW Chapter 2 Servomotor forward command H Servomotor reverse command L L L 7: +A 8: --A 11: +B 12: --B 7: +PULS 8: --PULS 11: +SIGN 12: --SIGN 7: +CW 8: --CW 11: +CCW 12: --CCW L H H H 7: +A 8: --A 11: +B 12: --B 2-63 Standard Models and Specifications Chapter 2 Command Pulse Timing The following wave forms are for positive logic. Conditions are the same for negative logic. Command pulse mode Timing Feed pulse and direction signal Maximum input frequency: Line driver: 500 kpps Open collector: 200 kpps Forward rotation command Reverse rotation command Direction signals Feed pulses Input filter: 200 kpps (Pn200.3 = 1) t1 ≦ 0.1 µs t2 > 3.0 µs τ ≧ 2.5 µs T ≧ 5.0 µs (τ/T) × 100 ≦ 50 (%) Reverse pulse and forward pulse Maximum input frequency: Line driver: 500 kpps Open collector: 200 kpps Forward rotation command Input filter: 500 kpps (Pn200.3 = 0) t1 ≦ 0.1 µs t2 > 3.0 µs τ ≧ 1.0 µs T ≧ 2.0 µs (τ/T) × 100 ≦ 50 (%) Reverse rotation command Reverse pulses Forward pulses Input filter: 200 kpps (Pn200.3 = 1) t1 ≦ 0.1 µs t2 > 3.0 µs τ ≧ 2.5 µs T ≧ 5.0 µs (τ/T) × 100 ≦ 50 (%) 90_ phase difference signals Forward rotation command Maximum input frequency: Phase A pulses x1: Line driver: 500 kpps Open collector: 200 kpps Phase B pulses x2: Line driver: 400 kpps Open collector: 200 kpps x4: Line driver: 200 kpps Open collector: 200 kpps 2-64 Input filter: 200 kpps (Pn200.3 = 1) t1 ≦ 0.1 µs τ ≧ 2.5 µs T ≧ 5.0 µs (τ/T) × 100 ≦ 50 (%) Input filter: 500 kpps (Pn200.3 = 0) t1 ≦ 0.1 µs t2 > 3.0 µs τ ≧ 1.0 µs T ≧ 2.0 µs (τ/T) × 100 ≦ 50 (%) Reverse rotation command Input filter: 500 kpps (Pn200.3 = 0) t1 ≦ 0.1 µs τ ≧ 1.0 µs T ≧ 2.0 µs (τ/T) × 100 ≦ 50 (%) Standard Models and Specifications Chapter 2 D + Deviation Counter Reset (15: +ECRST) -- Deviation Counter Reset (14: --ECRST) The content of the deviation counter will be reset when the deviation counter reset signal turns ON and the position loop will be disabled. Pn200.1 (position control setting 1: deviation counter reset) can be used to set either a status signal (high or low) or a differential signal (low to high or high to low). Input the reset signal for 20 µs minimum. The counter will not be reset if the signal is too short. D Sensor ON Input (4: SEN) Sensor ON Input Ground (2: SENGND) SEN signal ON, OFF, and ON again. When the SEN signal turns ON (low to high), the absolute encoder’s multi-turn amount and the initial incremental pulses are sent. When the SEN signal is OFF, power cannot be supplied to the Servomotor even if a RUN command is input. The RUN command will not be enabled until the SEN signal turns ON and the encoder achieves normal operation. Do not turn ON the SEN signal for at least 3 s after turning on the power supply. Refer to the following diagram for turning the SEN signal ON, OFF, and ON again. SEN signal 1.3 s min. 15 ms min. D Backup Battery + Input (21: BAT) Backup Battery -- Input (22: BATGND) These are the connection terminals for a backup battery for when power to the absolute encoder is interrupted. Normally a Backup Battery Unit is used and the battery is connected to CN8 (Battery Connector), so in that case do not connect anything to these terminals. The battery voltage is 2.8 to 4.5 V. D RUN Command Input (40: RUN) This is the input that turns ON the power drive circuit for the main circuit of the Servo Driver. If this signal is not input (i.e., servo-OFF status), the Servomotor cannot operate except for JOG operations. Note This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The RUN signal is allocated by Pn50A.1. D Gain Reduction Input (41: MING) This signal is enabled for position control, speed control, and internally-set control. When it is input, speed loop control is changed from PI to P control. Use it when it is necessary to weaken servo rigidity (repellant force with respect to external force). If position control is executed without including a position loop, there may be some position deviation due to temperature drift from a device such as the A/D converter. If a gain reduction is input in such a case, the loop gain of the speed loop will be lowered and the amount of drift will be decreased. If there is static friction torque on the load (5% or more of the rated torque), the Servomotor can be completely stopped. If a position loop is included, when parts are inserted after positioning, the insertion operation is made easier because the repellant force with respect to external force is weakened by the inputting of this signal. This cannot be used for a vertical shaft where a gravity load is applied, or for applications where constant external force is applied, because position deviation will occur. Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The MING signal is allocated by Pn50A.2. 2-65 Standard Models and Specifications Chapter 2 Note 2. With the default allocation, the function for pin 41 is changed to MING, PLOCK, TVSEL, RDIR, or IPG according to the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. D Forward Drive Prohibit (42: POT) Reverse Drive Prohibit (43: NOT) These two signals are the inputs for forward and reverse drive prohibit (overtravel). When they are input, driving is possible in the respective direction. When driving is prohibited, movement will stop according to the settings of Pn001.0 and Pn001.1. Refer to the diagram below.) Alarm status will not be generated at the Servo Driver while driving is prohibited Note This is the default allocation. For either signal, the drive prohibition is normally disabled. This setting can be changed by Pn50A.3/Pn50b.0. Input terminal selections (CN1 pins 40 to 46) can be changed by means of Pn50A.0 (input signal selection mode). Stopping Methods when Forward/Reverse Drive Prohibit is OFF POT (NOT) is OFF Pn001.0 0 or 1 Pn001.1 0 2 Deceleration Method Stopped Status Dynamic brake Servo unlocked Pn001.1 2 Servo unlocked Free run 1 or 2 Emergency stop torque (Pn406) See note 1. 1 Servo locked Note 1. The position loop will not operate for position control when stopping in this mode. Note 2. When torque control is being used, the stopping method is determined by Pn001.0 setting. (The Pn001.1 setting is irrelevant.) D Alarm Reset (44: RESET) This is the external reset signal input for the servo alarm. Remove the cause of the alarm and then restart operation. Caution Turn OFF the RUN command before inputting the reset signal. It can be dangerous to input the reset signal while the RUN command is ON. Note This is the default allocation. The input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The RESET signal is allocated by Pn50b.1. D Forward Rotation Current Limit (45: PCL) Reverse Rotation Current Limit (46: NCL) These two signals are inputs for limiting the forward and reverse output current (output torque). When these signals are input, the output torque in the respective direction of rotation is limited by the settings of Pn404 (forward rotation external current limit) and Pn405 (reverse rotation external current limit). 2-66 Standard Models and Specifications Chapter 2 When another torque limit function besides Pn404/Pn405 is enabled, the output torque is limited to the lower of the values. Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The PCL signal is allocated by Pn50b.2, and the NCL signal is allocated by Pn50b.3. Note 2. With the default allocation, the functions for pins 45 and 46 can be changed to PCL/NCL or SPD1/SPD2 by means of the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. D Rotation Direction Command Input (41: RDIR) This signal specifies the direction of rotation when operation is carried out at the internally-set speed (numbers 1 to 3). When this signal is OFF, the direction is forward; when it is ON, the direction is reverse. Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The RDIR signal is allocated by Pn50C.0. Note 2. With the default allocation, the function for pin 41 is changed to MING, PLOCK, TVSEL, RDIR, or IPG according to the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. D Speed Selection Command 1 (45: SPD1) Speed Selection Command 2 (46: SPD2) These signals are enabled when Pn000.1 (function selection basic switch: control mode selection) is set to any of the settings from 3 to 6. Depending on the signal combinations, the internally-set speeds for Pn301 to Pn303 relate to the control modes as shown in the following table. Control mode setting Pn000.1 = 3 Internally-set speed control Pn000.1 = 4 internally-set speed control ↔ Speed control Pn000.1 = 5 internally-set speed control ↔ Position control Pn000.1 = 6 internally-set speed control ↔ Torque control SPD1: OFF SPD1: ON SPD2: OFF SPD2: ON Stop by speed loop. No. 1 internal speed setting (Pn301) Speed control No. 1 internal speed setting (Pn301) SPD2: OFF No. 3 internal speed setting (Pn303) No. 3 internal speed setting (Pn303) SPD2: ON No. 2 internal speed setting (Pn302) No. 2 internal speed setting (Pn302) Position control No. 1 internal speed setting (Pn301) No. 3 internal speed setting (Pn303) No. 2 internal speed setting (Pn302) Torque control No. 1 internal speed setting (Pn301) No. 3 internal speed setting (Pn303) No. 2 internal speed setting (Pn302) Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The SPD1 signal is allocated by Pn50C.1, and the SPD2 signal is allocated by Pn50C.2. Note 2. With the default allocation, the functions for pin 45 and 46 can be changed to PCL/NCL or SPD1/SPD2 by means of the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. 2-67 Standard Models and Specifications Chapter 2 D Control Mode Switch (41: TVSEL) This signal is enabled when Pn000.1 (function selection basic switch: control mode selection) is set to any of the settings from 7 to 9. The control mode is changed as shown in the following table. TVSEL Control mode setting g OFF Position control Pn000.1 = 7 (Position control ↔ Speed control) Pn000.1 = 8 Position control (Position control ↔ Torque control) Pn000.1 = 9 Torque control (Torque control ↔ Speed control) ON Speed control Torque control Speed control Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The TVSEL signal is allocated by Pn50C.3. Note 2. With the default allocation, the function for pin 41 is changed to MING, PLOCK, TVSEL, RDIR, or IPG according to the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. D Position Lock Command Input (41: PLOCK) If position control is executed without including a position loop, there may be some position deviation due to temperature drift from a device such as the A/D converter. If a position lock command is input in such a case, then, when the Servomotor rotation speed falls below the rotation speed set in Pn501 (position lock rotation speed), the speed control mode will be changed to position control mode and the Servomotor will be position-locked and completely stopped. Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The PLOCK signal is allocated by Pn50d.0. Note 2. With the default allocation, the function for pin 41 is changed to MING, PLOCK, TVSEL, RDIR, or IPG according to the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. D Pulse Disable Input (41: IPG) Command pulse inputs are disabled. The motor will stop when this signal goes ON, and the position will be locked. Note 1. This is the default allocation. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The IPG signal is allocated by Pn50d.1. Note 2. With the default allocation, the function for pin 41 is changed to MING, PLOCK, TVSEL, RDIR, or IPG according to the Pn000.1 (control mode selection) setting and the control mode in operation. For details, refer to 4-4-3 Important Parameters. D Gain Change Input (Not Allocated: GSEL) The GSEL signal changes the gain. When this signal is not input, the settings of Pn100 (speed loop gain), Pn101 (speed loop integration constant), and Pn102 (position loop gain) are used for control. When this signal is input, the settings of Pn104 (No. 2 speed loop gain), Pn105 (No. 2 speed loop integration constant), and Pn106 (No. 2 position loop gain) are used for control. 2-68 Standard Models and Specifications Chapter 2 Note The GSEL signal is not allocated by default. Input terminal allocations (CN1 pins 40 to 46) can be changed by setting Pn50A.0 (input signal selection mode) to 1. The GSEL signal is allocated by Pn50d.2. H Control Output Details D Control Output Sequence Power supply input (L1C, L2C, L1, L2, (L3)) ON OFF 300 ms Approx. 2 s Alarm output (ALM) ON OFF 200 ms (See note.) Servo ready output (READY) ON OFF Positioning completed output 1, 2 (INP1, INP2) ON OFF Brake interlock output (BKIR) ON OFF 0 to 35 ms RUN command input (RUN) ON OFF Alarm reset input (RESET) ON OFF Alarm code outputs (ALO1, ALO2, ALO3) ON OFF 2ms 60ms 2 ms Note This signal will remain ON for approximately 250 ms after input of the SEN signal when using an absolute encoder. D Encoder A-, B-, Z-phase Outputs 33: +A; 34: --A; 36: +B; 35: --B; 19: +Z; 20: --Z D 48: +ABS, 49: --ABS Servomotor encoder signals are output as divided phase-difference pulses according to the encoder dividing rate setting (Pn201). The output form is line driver output, and conforms to EIA-RS-422A. Receive the signals with a line driver or high-speed photocoupler. By inputting the SEN signal (low to high), absolute data is first output as serial data from the phase A, and then it is output as A-phase and B-phase initial incremental pulses (90° phase-difference pulses). The output operation is the same as for an ordinary incremental encoder (90° phase-difference pulses). 2-69 Standard Models and Specifications Chapter 2 The following diagram shows the output phases. (The phases are the same for both absolute and incremental encoders.) Reverse Rotation Side Forward Rotation Side Phase A Phase A Phase B Phase B Phase Z Phase Z Note Phase Z is synchronous with phase A, but the pulse width may be less than for phase A. D Alarm Code Outputs 1 to 3 (37: ALO1; 38: AL02; 39: ALO3) When a Servo Driver error is detected, the contents of the error are output in 3-bit code. The alarm code output ground common is CN1 pin 1 (GND). For details, refer to 5-2 Alarms. D Alarm Output (31: ALM) Alarm Output Ground (32: ALMCOM) When the Servo Driver detects an error, outputs are turned OFF. At that time, an alarm code is output according to the contents of the error. This output is OFF at the time of powering up, and turns ON when the initial processing is completed. D Positioning Completed Output 1 (25: INP1) Positioning Completed Output 1 Common (26: INP1COM) Positioning Completed Output 2 (Not Allocated: INP2) The INP1 signal turns ON when the number of accumulated pulses in the deviation counter is less than Pn500 (positioning completed range 1). The INP2 signal turns ON when the number of pulses is less than Pn504 (positioning completed range 2). These signals are always OFF when the control mode is any mode other than the position control mode. Note 1. These are the default allocations. The INP1 signal is allocated by Pn50E.0, and the INP2 signal is allocated by Pn510.0. Note 2. With the default allocations, INP1 (enabled for position control) and VCMP (enabled for speed control) are allocated to CN1 pins 25 and 26. D Speed Conformity Output (25: VCMP) Speed Conformity Output Common (26: VCMPCOM) The VCMP signal turns ON when the difference between the speed command and the Servomotor rotation speed is equal to or less than the value set for Pn503 (speed conformity signal output width). For example, if the speed command is for 3,000 r/min and the set value is for 50 r/min, it turns ON when the rotation speed is between 2,950 and 3,050 r/min. This signal is always OFF when the control mode is any mode other than the speed control mode. Note 1. These are the default allocations. The VCMP signal is allocated by Pn50E.1. Note 2. With the default allocations, INP1 (enabled for position control) and VCMP (enabled for speed control) are allocated to CN1 pins 25 and 26. 2-70 Standard Models and Specifications Chapter 2 D Motor Rotation Detection Output (27: TGON) The TGON signal turns ON when the motor rotation speed exceeds the value set for Pn502 (rotation speed for motor rotation detection). Note This is the default allocation. The TGON signal is allocated by Pn50E.2. D Servo Ready Output (29: READY) Servo Ready Output Common (30: READYCOM) The READY signal turns ON if no errors are detected after the main circuits are powered up. Note This is the default allocation. The READY signal is allocated by Pn50E.3. D Current Limit Detection Output (Not Allocated: CLIMT) The CLIMT signal is turned ON in any of the following four cases: S The output torque reaches the limit value set in Pn402 or Pn403 (the forward and reverse torque limits). S The output torque reaches the limit value set in Pn404 or Pn405 (the forward and reverse rotation external current limits) while PCL/NCL (forward/reverse rotation current limit) is ON. S The output torque reaches TREF (analog torque limit) when Pn002.0 (torque command input change) is set to 1. S The output torque reaches TREF (analog torque limit), with PCL/NCL (forward/reverse rotation current limit) ON, when Pn002.0 (torque command input change) is set to 3. Note The CLIMT signal is not allocated by default. It is allocated by Pn50F.0. D Speed Limit Detection Output (Not Allocated: VLIMT) The VLIMT signal is turned ON in either of the following two cases: S The Servomotor rotation speed reaches the limit set in Pn407 (speed limit). S The Servomotor rotation speed reaches REF (analog speed limit) when Pn002.1 (speed command input change) is set to 1. This signal is always OFF when the control mode is any mode other than the torque control mode. Note The VLIMT signal is not allocated by default. It is allocated by Pn50F.1. D Brake Interlock Output (Not Allocated: BKIR) External brake timing signals are output according to the settings in Pn506 (brake timing 1), Pn507 (brake command speed), and Pn508 (brake timing 2). Note 1. The BKIR signal is not allocated by default. It is allocated by Pn50F.2. Note 2. For details on the brake interlock function, refer to 4-5-8 Brake Interlock (All Operating Modes). D Warning Output (Not Allocated: WARN) The WARN signal is turned OFF in any of the following three cases: S The Servomotor output torque (effective value) exceeds 115% of the rated torque. S The regenerative energy exceeds the tolerance of the internal regeneration resistance. S When external regeneration resistance is used, the regenerative energy exceeds the value set for Pn600 (regeneration resistor capacity). Note The WARN signal is not allocated by default. It is allocated by Pn50F.3. 2-71 Standard Models and Specifications Chapter 2 2-4-5 Encoder Input Specifications (CN2) 1 2 3 Pin No. Symbol E5V E0V BAT+ Signal name Encoder power supply +5 V Encoder power supply GND Battery + [absolute] 4 BAT-- Battery -- [absolute] 5 6 Shell S+ S-FG Encoder + phase-S input Encoder -- phase-S input Shielded ground Function/Interface Power supply pp y outlet for encoder: 5 V,, 180 mA Backup power output for encoder (3 6 V, (3.6 V 20 µA for backup or when stopped; 3 µA when Servo Driver is being powered) Line driver input p ((conforming g to EIA-RS422A)) ( (Input impedance: 120 Ω)) Cable shielded ground D CN2 Connectors Used (6P) Receptacle at Servo Driver Cable plug 53460-0611 55100-0600 (Molex Japan Co., Ltd.) (Molex Japan Co., Ltd.) 2-4-6 Parameter Unit Input Specifications (CN3) Pin No. 1, 8 Symbol TXD+ Signal name Transmission data + 2, 9 TXD-- Transmission data -- 3, 10 RXD+ Reception data + 4, 6 RXD-- Reception data -- 5 PRMU Unit switching 7 RT Termination resistance terminal 11, 12 13 14 Shell -+5V GND FG (Not used.) +5 V output Ground Shielded ground Function/Interface This is data transmitted to a Parameter Unit (or a personal computer). computer) Line receiver input This is data received from a Parameter Unit (or a personal computer). computer) Line receiver input This is the switching terminal for a Parameter Unit or personal computer. This is the termination resistance terminal for the line receiver. 6-pin connection for RS-422 communications (final Servo Driver only). (Do not connect.) This is the +5-V p power supply pp y output p to the Parameter Unit. Cable shielded ground D CN3 Connectors Used (14P) Receptacle at Servo Driver Cable plug with solder Cable case 10214-52AJL 10114-3000VE 10314-50A0-008 (Sumitomo 3M) (Sumitomo 3M) (Sumitomo 3M) 2-4-7 Monitor Output Connector Specifications (CN5) Pin No. 1 Symbol MM Signal name Analog Monitor 2 2 AM Analog Monitor 1 3 4 GND GND Analog Monitor Ground Analog Monitor Ground 2-72 Function/Interface Default setting: Speed monitor, 1 V per 1,000 r/min (Can be changed by Pn003.1.) Default setting: Current monitor, 1 V / rated torque (Can be changed by Pn003.0.) Grounds for analog g monitors 1 and 2 Standard Models and Specifications Chapter 2 D CN5 Connectors Used (4P) Pin header at Servo Driver Cable connector socket Cable connector contact DF11-4DP-2DS DF11-4DS-2C DF11-2428SCF (Hirose Electric ) (Hirose Electric ) (Hirose Electric ) D Monitored Items and Scaling Changes Monitored items can be changed by means of Pn003 (function selection application switch 3). It is also possible to change the scaling and adjust the output voltage offset in the system check mode. Monitored item Servomotor rotation speed (speed monitor) o o) Torque command (current monitor) Speed command Position error Command pulse frequency Monitor output specifications 1 V per 1,000 r/min; forward rotation: -- voltage; reverse rotation: + voltage 1 V per 250 r/min; forward rotation: -- voltage; reverse rotation: + voltage 1 V per 125 r/min; forward rotation: -- voltage; reverse rotation: + voltage I V / rated torque; forward acceleration: -- voltage; reverse acceleration: + voltage 1 V per 1,000 r/min; forward command: -- voltage; reverse command: + voltage 0.05 V / 1 command unit; plus error: -- voltage; reverse error: + voltage 0.05 V / 100 command units; plus error: -- voltage; minus error: + voltage 1 V per 1,000 r/min; forward rotation command: -- voltage; reverse rotation command: + voltage Pn003.0, Pn003.1 setting 0 6 7 2 1 3 4 5 Note 1. The table shows the specifications with no offset adjustment or scaling changes. Note 2. The maximum output voltage is 8 V. Normal outputs will not be possible if this value is exceeded. Note 3. The output accuracy is approximately 15%. 2-4-8 Battery Connector Specifications (CN8) 1 Pin No. Signal name Name BAT Backup battery, + input 2 BATGND Backup battery, -- input Function/Interface Backup power supply input for absolute encoder; 3.6 V, 20 µA for backup or when stopped; 3 µA when Servo Driver is being powered. D CN8 Connectors Used (2P) Pin header at Servo Driver Cable connector socket Cable connector contact DF3-2DP-2DS DF3-2S-2C DF3-2428SCFC (Hirose Electric ) (Hirose Electric ) (Hirose Electric ) 2-73 Standard Models and Specifications 2-5 Chapter 2 Servomotor Specifications H OMNUC W-series AC Servomotors (R88M-Wj) There are five kinds of OMNUC W-Series AC Servomotors, as follows: • 6,000 r/min Servomotors • 3,000 r/min Servomotors • 3,000 r/min Flat-style Servomotors • 1,500 r/min Servomotors • 1,000 r/min Servomotors These Servomotors also have optional specifications, such as shaft type, with or without brake, waterproofing, and so on. Select the appropriate Servomotor for your system according to the load conditions and installation environment. 2-74 Standard Models and Specifications Chapter 2 2-5-1 General Specifications Item 3,000-r/min Servomotors 30 to 750 W 1 to 5 kW 3,000-r/min Flat-style Servomotors 1,000-r/min Servomotors 1,500-r/min 6,000-r/min Ambient operating temperature 0 to 40°C Ambient operating humidity 20% to 80% (with no condensation) Storage ambient temperature --20 to 60°C Ambient storage temperature 20% to 80% (with no condensation) Storage and operating atmosphere No corrosive gasses. Vibration resistance (See note 1.) 10 to 2,500 Hz in X, Y, and Z directions with acceleration 49 m/s2 max. 10 to 2,500 Hz in X, Y, and Z directions with acceleration 24.5 m/s2 max. 10 to 2,500 Hz in X, Y, and Z directions with acceleration 49 m/s2 max. 10 to 2,500 Hz in X, Y, and Z directions with acceleration 24.5 m/s2 max. 10 to 2,500 Hz in X, Y and Z direction with accelertion 24.5 m/s2 max. 10 to 2,500 Hz in X, Y and Z direction with accelertion 24.5 m/s2 max. Impact resistance Acceleration 490 m/s2 max., in X, Y, and Z directions, two times Acceleration 490 m/s2 max., in X, Y, and Z directions, two times Acceleration 490 m/s2 max., in X, Y, and Z directions, two times Acceleration 490 m/s2 max., in X, Y, and Z directions, two times Acceleration 490 m/s2 max., in X, Y, and Z directions, two times Acceleration 490 m/s2 max., in X, Y, and Z directions, two times Insulation resistance Between power line terminals and FG: 10 MΩ min. (500 V DC megger) Dielectric strength Between power line terminals and FG: 1,500 V AC for 1 min at 50/60 Hz Run position All directions Insulation grade Type B Structure Totally-enclosed self-cooling Protective structure IP-55 (Excluding through-shaft portion) Vibration grade V-15 Mounting method EC Directives Type F IP-67 (Excluding through-shaft portion) (See note 2.) Type B Type F Type F Type F IP-55 (Excluding through-shaft portion) (See note 2.) IP-67 (Excluding through-shaft portion) (See note 2.) IP-67 (Excluding through-shaft portion) (See note 2.) IP-67 (Excluding through-shaft portion) (See note 2.) Flange-mounting EMC Directive EN55011 Class A Group1 EN50082-2 Low-voltage Directive IEC60034-1, -5, -8, -9 UL standards UL1004 cUL standards cUL C22.2 No. 100 EN60034-1, -9 Note 1. Vibration may be amplified due to sympathetic resonance of machinery, so use the Servomotor Driver under conditions which will not exceed 80% of the specification values over a long period of time. Note 2. For 1,000-r/min Servomotors, 1,500-r/min, 3,000-r/min (1 to 5 kW), 3,000-r/min Flat-style, 6,000-r/min an IP67 type that includes the through-shaft portion is also available. Note 3. Water-proof connectors must be used on the Power and Encoder Cables when used in environments subject to direct contact with water. Refer to 3-1-2 Servomotors for the recommended connectors. Note 4. The above items reflect individual evaluation testing. The results may differ under compound conditions. Note 5. The Servomotors cannot be used in misty environments. 2-75 Standard Models and Specifications Chapter 2 2-5-2 Performance Specifications H 3,000-r/min Servomotors D Performance Specifications Table Item 100 V AC Unit 200 V AC R88M -W03030L R88M -W05030L R88M -W10030L R88M -W20030L R88M -W03030H R88M -W05030H R88M -W10030H R88M -W20030H R88M -W03030S R88M -W05030S R88M -W10030S R88M -W20030S R88M -W03030T R88M -W05030T R88M -W10030T R88M -W20030T Rated output* W 30 50 100 200 30 50 100 200 Rated torque* NSm 0.0955 0.159 0.318 0.637 0.0955 0.159 0.318 0.637 Rated rotation speed r/min 3,000 3,000 Momentary maximum rotation speed r/min 5,000 5,000 Momentary maximum torque* NSm 0.286 0.477 0.955 1.91 0.286 0.477 0.955 1.91 Rated current* A (rms) 0.66 0.95 2.4 3.0 0.44 0.64 0.91 2.1 Momentary maximum current* A (rms) 2.0 2.9 7.2 9.0 1.3 2.0 2.8 6.5 Rotor inertia kgSm2 (GD2/4) 1.66 × 10--6 2.20 × 10--6 3.64 × 10--6 1.06 × 10--5 1.66 × 10--6 2.20 × 10--6 3.64 × 10--6 1.06 × 10--5 Torque constant* NSm/A 0.157 0.182 0.146 0.234 0.238 0.268 0.378 0.327 Induced voltage constant* mV/ (r/min) 5.48 6.36 5.10 8.18 8.30 9.36 13.2 11.4 Power rate* kW/s 5.49 11.5 27.8 38.2 5.49 11.5 27.8 38.2 Mechanical time constant ms 1.4 0.85 0.61 0.41 1.4 0.88 0.53 0.39 Winding resistance Ω 7.1 4.3 1.14 0.71 15.8 9.6 7.0 1.3 Winding impedance mH 6.8 4.8 1.3 3.1 15.6 10.3 8.7 6.0 Electrical time constant ms 1.0 1.1 1.1 4.4 1.0 1.1 1.2 4.6 Allowable radial load N 68 68 78 245 68 68 78 245 Allowable thrust load N 54 54 54 74 54 54 54 74 Weight Without brake kg Approx. 0.3 Approx. 0.4 Approx. 0.5 Approx. 1.1 Approx. 0.3 Approx. 0.4 Approx. 0.5 Approx. 1.1 With brake kg Approx. 0.6 Approx. 0.7 Approx. 0.8 Approx. 1.6 Approx. 0.6 Approx. 0.7 Approx. 0.8 Approx. 1.6 Radiation shield dimensions (material) t6 × j250 mm (Al) Applicable load inertia 30x 30x 30x 30x 30x 30x 30x 30x Applicable Servo Driver (R88D-) WTA3HL WTA5HL WT01HL WT02HL WTA3H WTA5H WT01H WT02H 2-76 t6 × j250 mm (Al) Standard Models and Specifications Item Brake p specifications ti Unit Chapter 2 100 V AC 200 V AC R88M -W03030L R88M -W05030L R88M -W10030L R88M -W20030L R88M -W03030H R88M R88M R88M -W05030H -W10030H -W20030H R88M -W03030S R88M -W05030S R88M -W10030S R88M -W20030S R88M -W03030T R88M -W05030T R88M -W10030T R88M -W20030T 8.5 × 10--7 8.5 × 10--7 5.8 × 10--6 8.5 × 10--7 8.5 × 10--7 8.5 × 10--7 5.8 × 10--6 Brake inertia kgSm2 (GD2/4) 8.5 × 10--7 Excitation voltage V 24 V DC ±10% Power consumption (at 20°C) W 6 6 6 6.5 6 6 6 6.5 Current consumption (at 20°C) A 0.25 0.25 0.25 0.27 0.25 0.25 0.25 0.27 Static friction torque NSm 0.2 min. 0.2 min. 0.34 min. 1.5 min. 0.2 min. 0.2 min. 0.34 min. 1.5 min. Attraction time (See note 3.) ms 60 max. 60 max. 60 max. 100 max. 60 max. 60 max. 60 max. 100 max. Release time (See note 3.) ms 30 max. 30 max. 30 max. 40 max. 30 max. 30 max. 30 max. 40 max. Backlash 24 V DC ±10% 1° (reference value) 1° (reference value) Rating -- Continuous Continuous Insulation grade -- Type F Type F Note 1. The values for items marked by asterisks are the values at an armature winding temperature of 100°C (for models of 750 W or less) or 20°C (for models of 1 kW or more), combined with the Servo Driver. Other values are at normal conditions (20°C, 65%). The momentary maximum torque shown above indicates the standard value. Note 2. The brakes are the non-excitation operation type (released when excitation voltage is applied). Note 3. The operation time is the measured value (reference value) with a surge killer (CR50500, by Okaya Electric Industries co. LTD) inserted. Note 4. The allowable radial and thrust loads are the values determined for a service life of 20,000 hours at normal operating temperatures. Note 5. The value indicated for the allowable radial load is for the positions shown in the diagrams following the table at page 2-82. 2-77 Standard Models and Specifications Item e Chapter 2 200 V AC Unit U Rated output* R88M -W40030H R88M -W75030H R88M -W1K030H R88M -W1K530H R88M -W2K030H R88M -W3K030H R88M -W4K030H R88M -W5K030H R88M -W40030T R88M -W75030T R88M -W1K030T R88M -W1K530T R88M -W2K030T R88M -W3K030T R88M -W4K030T R88M -W5K030T W 400 750 1,000 1,500 2,000 3,000 4,000 5,000 Rated torque* NSm 1.27 2.39 3.18 4.9 6.36 9.8 12.6 15.8 Rated rotation speed r/min 3,000 Momentary maximum rotation speed r/min 5,000 Momentary maximum torque* NSm 3.82 7.16 9.54 14.7 19.1 29.4 37.8 47.6 Rated current* A (rms) 2.8 4.4 5.7 9.7 12.7 18.8 25.4 28.6 Momentary maximum current* A (rms) 8.5 13.4 17 28 42 56 77 84 Rotor inertia kgSm2 (GD2/4) 1.73 × 10 --5 6.72 × 10 --5 1.74 × 10 --4 2.47 × 10 --4 3.19 × 10 --4 7.00 × 10 --4 9.60 × 10 --4 1.23 × 10 --3 Torque constant* NSm/A 0.498 0.590 0.64 0.56 0.54 0.57 0.53 0.60 mV/ (r/min) 17.4 20.6 22.2 19.6 19.0 20.0 18.5 20.9 kW/s 93.7 84.8 57.9 97.2 127 137 166 202 ms 0.25 0.26 0.87 0.74 0.62 0.74 0.65 0.59 Winding resistance Ω 1.2 0.45 0.673 0.312 0.190 0.115 0.063 0.057 Winding impedance mH 6.5 3.9 4.75 2.40 1.57 1.50 0.89 0.84 Electrical time constant ms 5.4 8.7 7.1 7.7 8.3 13.0 14.1 14.7 Allowable radial load N 245 392 686 686 686 980 1,176 1,176 Induced voltage constant* Power rate* Mechanical time constant Allowable thrust load N 74 147 196 196 196 392 392 392 Weight Without brake kg Approx. 1.7 Approx. 3.4 Approx. 4.6 Approx. 5.8 Approx. 7.0 Approx. 11.0 Approx. 14.0 Approx. 17.0 With brake kg Approx. 2.2 Approx. 4.3 Approx. 6.0 Approx. 7.5 Approx. 8.5 Approx. 14.0 Approx. 17.0 Approx. 20.0 Radiation shield dimensions (material) t6 × j250 mm (Al) Applicable load inertia 20x 20x 10x 10x 10x 10x 10x 10x WT04H WT08H(H) WT10H WT15H(H) WT20H WT30H WT50H W50H 5.8 × 10 --6 1.4 × 10 --5 3.25 × 10 --5 3.25 × 10 --5 3.25 × 10 --5 2.1 × 10 --4 2.1 × 10 --4 2.1 × 10 --4 Applicable Servo Driver (R88D-) Brake specificat o s cations Brake inertia kgSm2 (GD2/4) t12 × j400 mm (Al) Excitation voltage V Power consumption (at 20°C) W 6.5 6 7 7 7 9.8 9.8 9.8 Current consumption (at 20°C) A 0.27 0.25 0.29 0.29 0.29 0.41 0.41 0.41 Static friction torque NSm 1.5 min. 2.5 min. 7.8 min. 7.8 min. 20 min. 20 min. 20 min. 20 min. Attraction time (See note 3.) ms 100 max. 200 max. 180 max. 180 max. 180 max. 180 max. 180 max. 180 max. Release time (See note 3.) ms 40 max. 50 max. 100 max. 100 max. 100 max. 100 max. 100 max. 100 max. Backlash 2-78 t12 × j300 mm (Al) 24 V DC ±10% 1° (reference value) Rating -- Continuous Insulation grade -- Type F Standard Models and Specifications Chapter 2 D Performance Specifications Table Item 400 V AC Unit R88MR88MR88MR88MR88MR88MR88MR88MW1K030F W1K530F W2K030F W3K030F W30030F W65030F W4K030F W5K030F (C) (C) (C) (C) Rated output* KW 1.0 1.5 2.0 3.0 0.30 0.65 4 5 Rated torque* Nm 3.18 4.9 6.36 9.8 0.955 2.07 12.6 15.8 Rated rotation speed r/min 3,000 Momentary maximum speed r/min 5,000 Momentary maximum torque* Nm 9.54 14.7 19.1 29.4 3.82 7.16 37.8 47.6 Rated current* A (rms) 2.8 4.7 6.2 8.9 1.3 2.2 12.5 13.8 Momentary maximum current* A (rms) 8.5 14 19.5 28 5.1 7.7 38 42 Rotor inertia kgm2 Torque constant* Nm/A 1.27 1.15 1.12 1.19 0.837 1.02 1.07 1.024 Power rate* kW/s 57.9 97.2 127 137 52.9 63.8 166.0 202.0 Mechanical time constant ms 0.97 0.8 0.66 0.76 0.32 0.29 0.62 0.55 Built-in resistor resistance Ω 108 1.8 45 45 108 108 45.0 32.0 Built-in resistor capacity W 70 70 140 140 70 70 140.0 180.0 Minimum allowable resistance Ω 73 73 44 44 73 73 28.0 28.0 Regenerative power processed by built-in resistor W 14 14 28 28 14 14 36.0 36.0 Electrical time constant ms 6.3 6.8 7.3 16.3 4.2 8 14.4 15.2 Allowable radial load N 686 686 686 980 245 392 1176 1176 Allowable thrust load N 196 196 196 392 74 147 392 392 Weight Without brake kg 4.6 5.8 7.0 11.0 1.7 3.4 14 17 With brake kg 6.0 7.5 8.5 14.0 2.2 4.3 17.0 20.0 Applicable load inertia Applicable Servo Driver (R88D-) Brake inertia kgm2 x 104 1.74×10--4 2.47×10--4 3.19×10--4 7.00×10--4 0.173×10--4 0.672×10--4 9.6×10--4 12.3×10--4 5x 5x 5x 5x 20x 20x 5x 5x WT10HF WT15HF WT20HF WT30HF WT05HF WT10HF WT50HF WT50HF 0.325 0.325 0.325 2.1 0.0085 0.0085 2.1 2.1 2-79 Standard Models and Specifications Chapter 2 H 1,500-r/min Servomotors D Performance Specifications Table Item e 400 V AC Unit U R88MW45015F R88MW85015F R88MW1K315F R88MW1K815F R88MW2K915F R88MW4K415F (C) R88MW5K515F (C) R88MW7K515F (C) R88MW11K015F (C) R88MW15K015F (C) Rated output* KW 0.45 0.85 1.3 1.8 2.9 4.4 5.5 7.5 11 15 Rated torque* Nm 2.84 5.39 8.34 11.5 18.6 28.4 35.0 48.0 70.0 95.4 Rated rotation speed r/min 1500 Momentary maximum speed r/min 3000 Momentary maximum torque* Nm 8.92 13.8 23.3 26.7 45.1 71.1 90.7 123.0 175.0 221.0 Rated current* A (rms) 1.9 3.5 5.4 8.4 11.9 16.5 20.8 25.4 28.1 37.2 Momentary maximum current* A (rms) 5.5 8.5 14 20 28 40.5 55 65 70 85 Rotor inertia kgm2 Torque constant* Nm/A 1.64 1.65 1.68 1.46 1.66 1.82 1.74 2.0 2.56 2.64 Power rate* kW/s 11.2 20.9 33.8 41.5 75.3 120 137 184 174 289 Mechanical time constant ms 5.6 3.1 2.9 2.4 2 1.4 1.4 1.1 1.1 1.0 Built-in resistor resistance Ω 108 108 108 45 45 32 18 18 14.3 14.3 Built-in resistor capacity W 70 70 70 140 140 180 880 880 1760 1760 Minimum allowable resistance Ω 73 73 73 44 44 28 18 14.2 14.2 14.2 Regenerative power processed by built-in resistor W 14 14 14 28 28 180 880 880 1760 1760 Electrical time constant ms 4.5 5.3 6.1 11.1 12.3 15.2 14.4 17.6 22.9 26.2 Allowable radial load N 490 490 686 1176 1470 1470 1764 1764 1764 4998 7.24×10 --4 13.9×10 --4 20.5×10 --4 31.7×10 --4 46.0×10 --4 67.5×10 --4 89×10 --4 125×10 --5 281×10 --6 315×10 --7 Allowable thrust load N 98 98 343 490 490 490 588 588 588 2156 Weight Without brake kg 5.5 7.6 9.6 14 18 23 30 40 57.5 86 With brake kg 7.5 9.6 12 19 23.5 28.5 35.0 45.5 65 100 5× 5× 5× Applicable load inertia Applicable Servo Driver (R88D-) Brake inertia 2-80 kgm2 x 104 5× 5× 5× 5× 5× 5× 5× WT05HF WT10HF WT15HF WT20HF WT30HF WT50HF WT60HF 2.1 2.1 2.1 8.5 8.5 8.5 8.5 WT75HF WT110HF WT150HF 8.5 18.8 37.5 Standard Models and Specifications Chapter 2 H 6,000-r/min Servomotors D Performance Specifications Table Item 400 VAC Unit Rated output* Rated torque* R88M-W1K060F R88M-W1K560F R88M-W3K060F R88M-W4K060F KW 1.0 1.5 3.0 4.0 Nm 1.59 2.45 4.9 6.3 Rated rotation speed r/min 6000 Momentary maximum speed r/min Momentary maximum torque* Nm 6.5 11 21.5 29.0 Rated current* A (rms) 2.7 4.1 8.1 9.6 Momentary maximum current* 6000 A (rms) 8.5 14 28 38.5 Rotor inertia kgm2 1.74 × 10--4 2.47 × 10--4 7 × 10--4 9.6 × 10--4 Torque constant* Nm/A 0.81 0.83 0.81 0.80 Power rate* kW/s 14.5 24.3 34.3 41 Mechanical time constant ms 0.87 0.7 0.72 0.6 Built-in resistor resistance Ω 108 108 45 32 Built-in resistor capacity W 70 70 140 180 Minimum allowable resistance Ω 73 73 44 28 Regenerative power processed by built-in resistor W 14 14 28 180 Electrical time constant ms 7.1 7.7 17.3 14.5 Allowable radial load N 490 490 686 686 Allowable thrust load N 98 98 196 196 Without brake kg 4.6 5.8 11 14 With brake kg 6 7.5 14 17 Weight Applicable load inertia Applicable Servo Driver (R88D-) Brake inertia kgm2 x 104 5× 5× 5× 5× WT10HF WT15HF WT30HF WT50HF 0.325 0.325 2.1 2.1 Note 1. The values for items marked by asterisks are the values at an armature winding temperature of 100°C (for models of 750 W or less) or 20°C (for models of 1 kW or more), combined with the Servo Driver. Other values are at normal conditions (20°C, 65%). The momentary maximum torque shown above indicates the standard value. Note 2. The brakes are the non-excitation operation type (released when excitation voltage is applied). Note 3. The operation time is the measured value (reference value) with a surge killer (CR50500, by Okaya Electric Industries co. LTD) inserted. Note 4. The allowable radial and thrust loads are the values determined for a service life of 20,000 hours at normal operating temperatures. 2-81 Standard Models and Specifications Chapter 2 Note 5. The value indicated for the allowable radial load is for the positions shown in the following diagrams. Radial load Radial load Thrust load Thrust load 5 mm End of Servomotor shaft (Models of 1 kW or more) (Models of 750 W or less) D Torque and Rotation Speed Characteristics 3,000-r/min Servomotors (100 V AC) The following graphs show the characteristics with a 3-m standard cable and 100-V AC input. R88M-W03030L/S (30 W) Repeated usage Continuous usage R88M-W20030L/S (200 W) Repeated usage Continuous usage 2-82 R88M-W05030L/S (50 W) Repeated usage Continuous usage R88M-W10030L/S (100 W) Repeated usage Continuous usage Standard Models and Specifications Chapter 2 3,000-r/min Servomotors (200 V AC and 400 V AC) The following graphs show the characteristics with a 3-m standard cable and 200-V AC or 400-V AC input. R88M-W03030H/T (30 W) R88M-W05030H/T (50 W) Repeated usage Repeated usage Continuous usage Continuous usage R88M-W20030H/T (200 W) R88M-W40030H/T (400 W) R88M-W10030H/T (100 W) Repeated usage Continuous usage R88M-W75030H/T (750 W) Repeated usage Repeated usage Repeated usage Continuous usage Continuous usage Continuous usage R88M-W1K030H/T/F/C (1 kW) R88M-W1K530H/T/F/C (1.5 kW) Repeated usage Repeated usage Continuous usage Continuous usage R88M-W3K030H/TF/C (3 kW) R88M-W4K030H/T (4 kW) R88M-W2K030H/T/F/C (2 kW) Repeated usage Continuous usage R88M-W5K030H/T (5 kW) Repeated usage Repeated usage Repeated usage Continuous usage Continuous usage Continuous usage 2-83 Standard Models and Specifications Chapter 2 1,500-r/min Servomotors (400 V AC) The following graphs show the characteristics with a 3-m standard cable and 400-V AC input. R88M-W85015F R88M-W45015F (N.m) 10 8.92 (N.m) 20 8 15 10 4 2.84 2 Continuous usage 0 1000 2000 3000 (r/min) R88M-W1K315F (N.m) 30 10 1000 2000 45.1 Repeated usage 30 20 18.6 10 2-84 (r/min) 3000 R88M-W2K915F 40 Continuous usage 0 1000 2000 1000 (r/min) 3000 2000 (r/min) 3000 R88M-W1K815F 28.7 Repeated usage 11.5 10 Continuous usage (N.m) 50 0 20 8.34 0 Continuous usage 0 30 Repeated usage 0 5.39 (N.m) 40 23.3 20 Repeated usage 5 0 0 13.8 Repeated usage 6 Continuous usage 0 0 1000 2000 (r/min) 3000 Standard Models and Specifications Chapter 2 6,000-r/min Servomotors (400 V AC) The following graphs show the characteristics with a 3-m standard cable and 400-V AC input. 8 (N.m) R88M-W1K060F 15 (N.m) R88M-W1K560F 6.5 6 Repeated usage 4 5 1.59 Continuous usage 0 0 1000 (N.m) 30 2000 (r/min) 6000 0 Continuous usage 0 2000 4000 2.45 (r/min) 6000 R88M-W3K060F 21.5 20 Repeated usage Repeated usage 10 0 11 10 Repeated usage Continuous usage 0 2000 4000 4.9 (r/min) 6000 Continuous usage D Servomotor and Mechanical System Temperature Characteristics • W-series AC Servomotors use rare earth magnets (neodymium-iron magnets). The temperature coefficient for these magnets is approximately -0.13%/°C. As the temperature drops, the Servomotor’s momentary maximum torque increases, and as the temperature rises the Servomotor’s momentary maximum torque decreases. When the normal temperature of 20°C and --10°C are compared, the momentary maximum torque increases by approximately 4%. Conversely, when the magnet warms up to 80°C from the normal temperature of 20°C, the momentary maximum torque decreases by approximately 8%. • Generally, in a mechanical system, when the temperature drops the friction torque increases and the load torque becomes larger. For that reason, overloading may occur at low temperatures. In particular, in systems which use deceleration devices, the load torque at low temperatures may be nearly twice the load torque at normal temperatures. Check with a current monitor to see whether overload- 2-85 Standard Models and Specifications Chapter 2 ing is occurring at low temperatures, and how much the load torque is. Likewise, check to see whether there abnormal Servomotor overheating or alarms are occurring at high temperatures. • An increase in load friction torque visibly increases load inertia. Therefore, even if the Servo Driver parameters are adjusted at a normal temperature, there may not be optimal operation at low temperatures. Check to see whether there is optimal operation at low temperatures too. Caution Do not use 2-kW or 5-kW Servomotors within the shaded portions of the following diagrams. If used in these regions, the Servomotor may heat, causing the encoder to malfunction. R88M-W2K030j (2 kW) Effective torque (N.m) Effective torque (N.m) Ambient temperature (_C) 2-86 R88M-W5K030j (5 kW) Ambient temperature (_C) Standard Models and Specifications Chapter 2 H 3,000-r/min Flat-style Servomotors D Performance Specifications Table Item 100 V AC Unit 200 V AC 400 V AC R88MR88MR88MR88MR88MR88MR88MR88MR88MR88MR88MWP10030 WP20030 WP10030 WP20030 WP40030 WP75030 WP1K530 WP20030 WP40030 WP75030 WP1K530 L L H H H H H F F F F R88MR88MR88MR88MR88MR88MR88MR88MR88MR88MR88MWP10030 WP20030 WP10030 WP20030 WP40030 WP75030 WP1K530 WP20030 WP40030 WP75030 WP1K530 S S T T T T T R R R R R88MR88MR88MR88MWP20030 WP40030 WP75030 WP1K530 C C C C Rated output* W 100 200 100 200 400 750 1,500 0.20 0.4 0.75 1.5 Rated torque* NSm 0.318 0.637 0.318 0.637 1.27 2.39 4.77 0.637 1.27 2.39 4.77 Rated rotation speed r/min 3,000 3,000 3,000 Momentary max. rotation speed r/min 5,000 5,000 5,000 Momentary maxi- NSm mum torque* 0.955 1.91 0.955 1.91 3.82 7.16 14.3 1.91 3.82 7.16 14.3 Rated current* A (rms) 2.2 2.7 0.89 2.0 2.6 4.1 7.5 1.4 1.4 2.6 4.5 Momentary maxi- A (rms) mum current* 7.1 8.4 2.8 6.0 8.0 13.9 23.0 4.6 4.4 7.8 13.7 Rotor inertia kgSm2 4.91×10 --6 1.93×10 --5 4.91×10 --6 1.93×10 --5 3.31×10 --5 2.10×10 --4 4.02×10 --4 0.193×10--4 0.331×10--4 2.1×10 --4 4.02×10 --4 (GD2/4) Torque constant* NSm/A 0.160 0.258 0.392 0.349 0.535 0.641 0.687 0.481 0.963 0.994 1.135 Induced voltage constant* mV/ (r/min) 5.60 9.00 13.7 12.2 18.7 22.4 24.0 -- -- -- -- Power rate* kW/s 20.6 21.0 20.6 21.0 49.0 27.1 56.7 21.0 49.0 27.1 56.7 Mechanical time constant ms 0.56 0.64 0.53 0.54 0.36 0.66 0.46 0.65 0.43 0.72 0.53 Winding resistance Ω 0.97 0.73 5.53 1.13 1.04 0.43 0.18 5.22 8.08 2.26 1.13 Winding impedance mH 3.5 4.6 20.7 8.4 8.9 7.7 3.9 32 58 38 22 Electrical time constant ms 3.6 6.3 3.7 7.4 8.6 18 22 6.1 7.2 17 19 Allowable radial load N 78 245 78 245 245 392 490 245 245 392 490 Allowable thrust load N 49 68 49 68 68 147 147 68 68 147 147 Weight Without brake kg 0.7 approx. 1.4 0.7 1.4 2.1 4.2 6.6 1.4 2.1 4 7 kg 0.9 approx. 1.9 0.9 1.9 2.6 5.7 8.1 1.9 2.6 4.7 8.1 10x 15x 7x 5x 5x WT05HF WT10HF WT15HF With brake Applicable load inertia 25x 12x 25x 15x 10x 10x Applicable Servo Driver (R88D-) WT01HL WT02HL WT01H WT02H WT04H WT08H(H) WT15H(H) WT05HF 2-87 Standard Models and Specifications Item 100 V AC Unit Chapter 2 200 V AC 400 V AC R88MR88MR88MR88MR88MR88MR88MR88MR88MR88MR88MWP10030 WP20030 WP10030 WP20030 WP40030 WP75030 WP1K530 WP20030 WP40030 WP75030 WP1K530 L L H H H H H F F F F R88MR88MR88MR88MR88MR88MR88MR88MR88MR88MR88MWP10030 WP20030 WP10030 WP20030 WP40030 WP75030 WP1K530 WP20030 WP40030 WP75030 WP1K530 S S T T T T T R R R R R88MR88MR88MR88MWP20030 WP40030 WP75030 WP1K530 C C C C Brake Brake spec specifi- inertia cations ti Excitation voltage 2.9×10 --6 1.09×10 --5 2.9×10 --6 1.09×10 --5 1.09×10 --5 8.75×10 --5 8.75×10 --5 1.09×10 --5 1.09×10 --6 8.75×10 --5 8.75×10 --6 kgSm2 (GD2/4) V 24 V DC ±10% 24 V DC ±10% 24 V DC ±10% Power consumption (at 20°C) W 6 5 6 5 7.6 7.5 10 5 7.6 7.5 10 Current consumption (at 20°C) A 0.25 0.21 0.25 0.21 0.32 0.31 0.42 0.21 0.32 0.31 0.42 Static friction torque NSm 0.4 min. 0.9 min. 0.4 min. 0.9 min. 1.9 min. 3.5 min. 7.1 min. 0.98 min. 1.96 min. 3.63 min. 7.15 min. Attraction time (See note 3.) ms 40 max. 40 max. 40 max. 40 max. 40 max. 40 max. 40 max. 40 max. 40 max. 40 max. 40 max. Release ms time (See note 3.) 20 max. 20 max. 20 max. 20 max. 20 max. 20 max. 20 max. 20 max. 20 max. 20 max. 20 max. Backlash 1° (reference value) 1° (reference value) -- Rating -- Continuous Continuous Continuous Insulation grade -- Type F Type F Type F Note 1. *The values for items marked by asterisks are the values at an armature winding temperature of 100°C, combined with the Servo Driver. Other values are at normal conditions (20°C, 65%). The momentary maximum torque shown above indicates the standard value. Note 2. The brakes are the non-excitation operation type (released when excitation voltage is applied). Note 3. The operation time is the measured value (reference value) with a surge killer (CR50500, by Okaya Electric Industries co. LTD) inserted. Note 4. The allowable radial and thrust loads are the values determined for a service life of 20,000 hours at normal operating temperatures. Note 5. The value indicated for the allowable radial load is for the position shown in the following diagram. Radial load Thrust load 5 mm 2-88 Standard Models and Specifications Chapter 2 D Torque and Rotation Speed Characteristics 3,000-r/min Flat-style Servomotors (100 V AC) The following graphs show the characteristics with a 3-m standard cable and 100-V AC input. R88M-WP10030L/S (100 W) R88M-WP20030L/S (200 W) Repeated usage Repeated usage Continuous usage Continuous usage 3,000-r/min Flat-style Servomotors (200 V AC) The following graphs show the characteristics with a 3-m standard cable and 200-V AC input. R88M-WP10030H/T (100 W) R88M-WP20030H/T (200 W) R88M-WP40030H/T (400 W) Repeated usage Repeated usage Repeated usage Continuous usage Continuous usage Continuous usage R88M-WP75030H/T (750 W) Repeated usage Continuous usage R88M-WP1K530H/T (1.5 kW) Repeated usage Continuous usage 2-89 Standard Models and Specifications Chapter 2 3,000-r/min Flat-style Servomotors (400 V AC) The following graphs show the characteristics with a 3-m standard cable and 400-V AC input. D Servomotor and Mechanical System Temperature Characteristics • W-series AC Servomotors use rare earth magnets (neodymium-iron magnets). The temperature coefficient for these magnets is approximately -0.13%/°C. As the temperature drops, the Servomotor’s momentary maximum torque increases, and as the temperature rises the Servomotor’s momentary maximum torque decreases. When the normal temperature of 20°C and --10°C are compared, the momentary maximum torque increases by approximately 4%. Conversely, when the magnet warms up to 80°C from the normal temperature of 20°C, the momentary maximum torque decreases by approximately 8%. • Generally, in a mechanical system, when the temperature drops the friction torque increases and the load torque becomes larger. For that reason, overloading may occur at low temperatures. In particular, in systems which use deceleration devices, the load torque at low temperatures may be nearly twice the load torque at normal temperatures. Check with a current monitor to see whether overloading is occurring at low temperatures, and how much the load torque is. Likewise, check to see whether there abnormal Servomotor overheating or alarms are occurring at high temperatures. • An increase in load friction torque visibly increases load inertia. Therefore, even if the Servo Driver parameters are adjusted at a normal temperature, there may not be optimal operation at low temperatures. Check to see whether there is optimal operation at low temperatures too. 2-90 Standard Models and Specifications Chapter 2 H 1,000-r/min Servomotors D Performance Specifications Table Item 200 V AC Unit R88M R88M R88M -W30010H -W60010H -W90010H R88M -W1K210 H R88M -W2K010 H R88M -W3K010 H R88M -W4K010 H R88M -W5K510 H R88M -W30010T R88M -W60010T R88M -W90010T R88M -W1K210 T R88M -W2K010 T R88M -W3K010 T R88M -W4K010 T R88M -W5K510 T Rated output* W 300 600 900 1,200 2,000 3,000 4,000 5,500 Rated torque* NSm 2.84 5.68 8.62 11.5 19.1 28.4 38.2 52.6 Rated rotation speed r/min 1,000 Momentary maximum rotation speed r/min 2,000 Momentary maximum torque* NSm 7.17 14.1 19.3 28.0 44.0 63.7 107 137 Rated current* A (rms) 3.0 5.7 7.6 11.6 18.5 24.8 30.0 43.2 Momentary maximum current* A (rms) 7.3 13.9 16.6 28 42 56 84 110 Rotor inertia kgSm2 (GD2/4) 7.24 × 10--4 1.39 × 10--3 2.05 × 10--3 3.17 × 10--3 4.60 × 10--3 6.75 × 10--3 8.90 × 10--3 1.25 × 10--2 Torque constant* NSm/A 1.03 1.06 1.21 1.03 1.07 1.19 1.34 1.26 Induced voltage constant* mV/ (r/min) 35.8 37.0 42.4 36.1 37.5 41.5 46.8 44.0 Power rate* kW/s 11.2 23.2 36.3 41.5 79.4 120 164 221 Mechanical time constant ms 5.1 3.8 2.8 2.0 1.7 1.4 1.3 1.1 Winding resistance Ω 2.47 1.02 0.68 0.22 0.144 0.097 0.089 0.048 Winding impedance mH 12.7 4.8 3.9 3.0 2.0 1.5 1.3 0.79 Electrical time constant ms 5.1 4.7 5.7 13.5 13.9 15.5 14.6 16.5 Allowable radial load N 490 490 686 1,176 1,470 1,470 1,764 1,764 Allowable thrust load N 98 98 343 490 490 490 588 588 Weight Without brake kg Approx. 5.5 Approx. 7.6 Approx. 9.6 Approx. 14 Approx. 18 Approx. 23 Approx. 30 Approx. 40 With brake kg Approx. 7.5 Approx. 9.6 Approx. 12 Approx. 19 Approx. 23.5 Approx. 28.5 Approx. 35 Approx. 45.5 Radiation shield dimensions (material) t20 × j400 mm (Fe) Applicable load inertia 10x 10x 10x 10x 10x 10x 10x 10x Applicable Servo Driver (R88D-) WT05H WT08H WT10H WT15H WT20H WT30H WT50H WT60H t30 × j550 mm (Fe) 2-91 Standard Models and Specifications Item Brake p specifi fications Chapter 2 Unit 200 V AC R88M R88M R88M -W30010H -W60010H -W90010H R88M -W1K210 H R88M -W2K010 H R88M -W3K010 H R88M -W4K010 H R88M -W5K510 H R88M -W30010T R88M -W60010T R88M -W90010T R88M -W1K210 T R88M -W2K010 T R88M -W3K010 T R88M -W4K010 T R88M -W5K510 T 2.1 × 10--4 2.1 × 10--4 8.5 × 10--4 8.5 × 10--4 8.5 × 10--4 8.5 × 10--4 8.5 × 10--4 Brake inertia kgSm2 (GD2/4) 2.1 × 10--4 Excitation voltage V 24 V DC ±10% Power W consumption (at 20°C) 9.8 9.8 9.8 18.5 18.5 18.5 23.5 23.5 Current A consumption (at 20°C) 0.41 0.41 0.41 0.77 0.77 0.77 0.98 0.98 Static fric- NSm tion torque 4.41 min. 12.7 min. 12.7 min. 43.1 min. 43.1 min. 43.1 min. 72.6 min. 72.6 min. Attraction time (See note 3.) ms 180 max. 180 max. 180 max. 180 max. 180 max. 180 max. 180 max. 180 max. Release time (See note 3.) ms 100 max. 100 max. 100 max. 100 max. 100 max. 100 max. 100 max. 100 max. Backlash 1° (reference value) Rating -- Continuous Insulation -- Type F grade Note 1. *The values for items marked by asterisks are the values at an armature winding temperature of 100°C, combined with the Servo Driver. Other values are at normal conditions (20°C, 65%). The momentary maximum torque shown above indicates the standard value. Note 2. The brakes are the non-excitation operation type (released when excitation voltage is applied). Note 3. The operation time is the measured value (reference value) with a surge killer (CR50500, by Okaya Electric Industries co. LTD) inserted. Note 4. The allowable radial and thrust loads are the values determined for a service life of 20,000 hours at normal operating temperatures. Note 5. The value indicated for the allowable radial load is for the position shown in the following diagram. Radial load Thrust load End of Servomotor shaft 2-92 Standard Models and Specifications Chapter 2 D Torque and Rotation Speed Characteristics 1,000-r/min Servomotors (200 V AC) The following graphs show the characteristics with a 3-m standard cable and 200-V AC input. R88M-W30010H/T (300 W) Repeated usage Continuous usage R88M-W1K210H/T (1.2 kW) Repeated usage Continuous usage R88M-W4K010H/T (4 kW) R88M-W60010H/T (600 W) R88M-W90010H/T (900 W) Repeated usage Repeated usage Continuous usage R88M-W2K010H/T (2 kW) Repeated usage Continuous usage Continuous usage R88M-W3K010H/T (3 kW) Repeated usage Continuous usage R88M-W5K510H/T (5.5 kW) Repeated usage Repeated usage Continuous usage Continuous usage 2-93 Standard Models and Specifications Chapter 2 D Servomotor and Mechanical System Temperature Characteristics • W-series AC Servomotors use rare earth magnets (neodymium-iron magnets). The temperature coefficient for these magnets is approximately -0.13%/°C. As the temperature drops, the Servomotor’s momentary maximum torque increases, and as the temperature rises the Servomotor’s momentary maximum torque decreases. When the normal temperature of 20°C and --10°C are compared, the momentary maximum torque increases by approximately 4%. Conversely, when the magnet warms up to 80°C from the normal temperature of 20°C, the momentary maximum torque decreases by approximately 8%. • Generally, in a mechanical system, when the temperature drops the friction torque increases and the load torque becomes larger. For that reason, overloading may occur at low temperatures. In particular, in systems which use deceleration devices, the load torque at low temperatures may be nearly twice the load torque at normal temperatures. Check with a current monitor to see whether overloading is occurring at low temperatures, and how much the load torque is. Likewise, check to see whether there abnormal Servomotor overheating or alarms are occurring at high temperatures. • An increase in load friction torque visibly increases load inertia. Therefore, even if the Servo Driver parameters are adjusted at a normal temperature, there may not be optimal operation at low temperatures. Check to see whether there is optimal operation at low temperatures too. Caution Do not use 900-W, 2-kW, 4-kW, or 5.5-kW Servomotors within the shaded portions of the following diagrams. If used in these regions, the Servomotor may heat, causing the encoder to malfunction. R88M-W90010j (900 W) Effective torque (N.m) Ambient temperature (_C) R88M-W4K010j (4 kW) Effective torque (N.m) Ambient temperature (_C) 2-94 R88M-W2K010j (2 kW) Effective torque (N.m) Ambient temperature (_C) R88M-W5K510j (5.5 kW) Effective torque (N.m) Ambient temperature (_C) R88M-W3K010j (3 kW) Effective torque (N.m) Ambient temperature (_C) Standard Models and Specifications Chapter 2 2-5-3 Encoder Specifications H Incremental Encoder Specifications Item 3,000-r/min Servomotors 30 to 750 W Encoder method Number of output pulses Power supply voltage Power supply current Maximum rotation speed Output signals Output impedance Serial communications data Serial communications method 1 to 5 kW 3,000-r/min Flat style Flat-style Servomotors 1,000/1,500/ 6 000 r/min 6,000-r/min Servomotors Optical encoder 13 bits 17 bits 13 bits 17 bits A, B phase: A, B phase: A, B phase: A, B phase: 2,048 pulses/ 32,768 pulses/ 2,048 pulses/ 32,768 pulses/ revolution revolution revolution revolution Z phase: 1 Z phase: 1 Z phase: 1 Z phase: 1 pulse/revolution pulse/revolution pulse/revolution pulse/revolution 5 V DC±5% 120 mA 150 mA 120 mA 150 mA 5,000 r/min +S, --S Conforming to EIA RS-422A. Output based on LTC1485CS or equivalent. Position data, poll sensor, U, V, W phase, encoder alarm, Servomotor data Bi-directional communications in HDLC format, by Manchester method H Absolute Encoder Specifications Item 3,000-r/min Servomotors 30 to 750 W Encoder method Number of output pulses Maximum rotational speed Power supply voltage Power supply current Applicable battery voltage Battery current consumption Maximum rotation speed Output signals Output impedance Serial communications data Serial communications method Absolute value communications data 1 to 5 kW 3,000-r/min Flat style Flat-style Servomotors 1,000/ 1,500-r/min 1 500 r/min Servomotors Optical encoder 16 bits 17 bits 16 bits 17 bits A, B phase: A, B phase: A, B phase: A, B phase: 16,384 pulses/ 32,768 pulses/ 16,384 pulses/ 32,768 pulses/ revolution revolution revolution revolution Z phase: 1 Z phase: 1 Z phase: 1 Z phase: 1 pulse/revolution pulse/revolution pulse/revolution pulse/revolution --32,768 to +32,767 rotations or 0 to 65,534 rotations 5 V DC±5% 180 mA 3.6 V DC 20 µA (for backup, when stopped), 3 µA (when Servo Driver is powered) 5,000 r/min +S, --S Conforming to EIA RS-422A. Output based on LTC1485CS or equivalent. Position data, poll sensor, U, V, W phase, encoder alarm, Servomotor data Bi-directional communications in HDLC format, by Manchester method Amount of rotation 2-95 Standard Models and Specifications 2-6 Chapter 2 Cable and Connector Specifications All dimensions are in millimeters unless otherwise specified. 2-6-1 Control Cables H Motion Control Unit Cables (R88A-CPWjMj) for MC221/421 These are special cables for connecting to Motion Control Units used with OMRON Programmable Controllers. There are two types, for one or two axes. Note The following Motion Control Units are available. CS1W-MC221/-MC421 CV-500-MC221/-MC421 C200H-MC221 D Cable Models Number of axes 1 2 Model R88A-CPW001M1 R88A-CPW002M1 R88A-CPW003M1 R88A-CPW005M1 R88A-CPW001M2 R88A-CPW002M2 R88A-CPW003M2 R88A-CPW005M2 Length (L) 1m 2m 3m 5m 1m 2m 3m 5m Outer diameter of sheath 8.3 dia. 8.3 dia. Weight Approx. 0.2 kg Approx. 0.3 kg Approx. 0.4 kg Approx. 0.6 kg Approx. 0.3 kg Approx. 0.4 kg Approx. 0.5 kg Approx. 0.7 kg D Connection Configuration and External Dimensions Cables for One Axis Motion Control Unit CS1W-MC221/421 CV-500-MC221/421 C200H-MC221 2-96 Servo Driver R88D-WTj Standard Models and Specifications Chapter 2 Cables for Two Axes Servo Driver Motion Control Unit R88D-WTj CS1W-MC221/421 CV-500-MC221/421 C200H-MC221 Servo Driver R88D-WTj D Wiring Cables for One Axis Motion Control Unit Signal Servo Driver AWG20 Red AWG20 Black Signal White/Black -Pink/Black -Yellow/Black -Gray/Black -Gray/Red -Orange/Black -- -- White/Red -White/Black -Yellow/Red -Yellow/Black -Pink/Red -Pink/Black -Orange/Red -Orange/Black -Orange/Black -Gray/Black -- Cable: AWG26 × 5P + AWG26 × 6C Shell Connector plug: 10150-3000VE (Sumitomo 3M) Connector case: 10350-52A0-008 (Sumitomo 3M) Connector plug: 10136-3000VE (Sumitomo 3M) Connector case: 10336-52A0-008 (Sumitomo 3M) 2-97 Standard Models and Specifications Chapter 2 Note 1. The Controller’s symbols are the DRVX-Y connector’s symbols. In a DRVZ-U connector, X → Z and Y → U. Note 2. The terminals marked with asterisks are for use with absolute encoders. Note 3. Supply 24 V DC to the two wires (black and red) that are taken out from the Controller’s connector. (Red is + and black is --.) Cables for Two Axes Motion Control Unit Signal Servo Driver AWG20 Red Signal AWG20 Black White/Black -Pink/Black -Yellow/Black -Gray/Black -Gray/Red -Orange/Black -- -- White/Red -White/Black -Yellow/Red -Yellow/Black -Pink/Red -Pink/Black -Orange/Red -Orange/Black -- Connector plug: 10150-3000VE (Sumitomo 3M) Shell Orange/Black -Gray/Black -- Connector case: 10350-52A0-008 (Sumitomo 3M) Cable: AWG26 × 5P + AWG26 × 6C Signal White/Black -Pink/Black -Yellow/Black -Gray/Black -Gray/Red -Orange/Black -- -- White/Red -White/Black -Yellow/Red -Yellow/Black -Pink/Red -Pink/Black -Orange/Red -- Connector plug: 10150-3000VE (Sumitomo 3M) Orange/Black -- Cable: AWG26 × 5P + AWG26 × 6C Connector plug: 10136-3000VE (Sumitomo 3M) Shell Connector case: 10350-52A0-008 (Sumitomo 3M) Connector case: 10336-52A0-008 (Sumitomo 3M) Note 1. The Controller’s symbols are the DRVX-Y connector’s symbols. In a DRVZ-U connector, X → Z and Y → U. Note 2. The terminals marked with asterisks are for use with absolute encoders. 2-98 Standard Models and Specifications Chapter 2 Note 3. Supply 24 V DC to the two wires (black and red) that are taken out from the Controller’s connector. (Red is + and black is --.) H MC402-E Motion Control Unit Terminal Block and Cables To connect the servo driver to Omron 4 axis motion control unit C200HW-MC402-E, the following components can be used. D Terminal block and cables Number of axes 1 Model R88A-CMUK00 1J3-E2 R88A-TC04-E R88A-CMX001J 1-E R88A-CMX001 S-E 4 4 -- Length (h) Weight 1m Approx. 0.1 kg 1m 1m Approx. 0.5 kg Approx. 0.1 kg 1m Approx. 0.1 kg Description Servo Driver Cable (servo driver to terminal block) Terminal block (connection kit) Axis connector cable (MC402-E to terminal block for total 4 axes) I/O connnector cable (MC402-E to terminal block) D Wiring Servo driver connection -E 24V_DRV 0V_ENC 0V_drv ALARM Vref 0V_ref A /A B /B Z /Z /ENABLE ALARMRST Terminal block pin assignment Please refer to MC402-E manual (cat. no. W903-E2). 2-99 Standard Models and Specifications Chapter 2 Axis connector cable and I/O connector cable wiring Please refer to MC402-E manual (cat. no. W903-E2). H General Control Cables (R88A-CPWjS) A General Control Cable is connected to the Servo Driver’s Control I/O Connector (CN1). There is no connector on the Controller end. When connecting it to a Position Control Unit with no special cable provided, or to a controller manufactured by another company, wire a connector to match the controller. Note There is one method for connecting to a Controller with no special cable provided, and another method for using connector Terminal Block cable and a connector Terminal Block. D Cable Models Model R88A-CPW001S R88A-CPW002S Length (L) 1m 2m Outer diameter of sheath 12.8 dia. Weight Approx. 0.3 kg Approx. 0.6 kg D Connection Configuration and External Dimensions Controller Servo Driver R88D-WTj 2-100 Standard Models and Specifications Chapter 2 D Wiring No. o Signal name Wire/mark e/ a color co o Pulse Analog 1 Yellow/Black (-- -- --) GND GND 2 Pink/Black (-- -- -- --) SENGND SENGND 3 Yellow/Red (-- -- -- -- --) PCOM 4 Pink/Red (-- -- -- --) SEN 5 Orange/Red (--) 6 Orange/Black (--) 7 Gray/Red (--) +CW 8 Gray/Black (--) --CW 9 White/Red (--) 10 White/Black (--) 11 Yellow/Red (--) 12 Yellow/Black (--) --CCW 13 Yellow/Black (-- -- -- -- --) PCOM 14 Pink/Black (--) --ECRST 15 Pink/Red (--) +ECRST 16 Orange/Red (-- -- -- -- --) 17 Orange/Black (-- -- -- -- --) 18 Pink/Red (-- -- -- -- --) PCOM 19 Gray/Red (-- --) +Z 20 Gray/Black (-- --) --Z --Z 21 Gray/Red (-- -- -- -- --) BAT BAT 22 Gray/Black (-- -- -- -- --) BATGND BATGND 23 White/Red (-- -- -- -- --) 24 White/Black (-- -- -- -- --) 25 Orange/Red (-- --) INP1 VCMP 26 Orange/Black (-- --) INP1COM VCMPCOM SEN REF AGND TREF AGND +CCW +Z 2-101 Standard Models and Specifications No. o Chapter 2 Signal name Wire/mark e/ a color co o Pulse Analog 27 White/Red (-- --) TGON TGON 28 White/Black (-- --) TGONCOM TGONCOM 29 Yellow/Red (-- --) READY READY 30 Yellow/Black (-- --) READYCOM READYCOM 31 Pink/Red (-- --) ALM ALM 32 Pink/Black (-- --) ALMCOM ALMCOM 33 Orange/Red (-- -- --) +A +A 34 Orange/Black (-- -- --) --A --A 35 Gray/Black (-- -- --) --B --B 36 Gray/Red (-- -- --) +B +B 37 White/Red (-- -- --) ALO1 ALO1 38 White/Black (-- -- --) ALO2 ALO2 39 Yellow/Red (-- -- --) ALO3 ALO3 40 Pink/Red (-- -- --) RUN RUN 41 Pink/Black (-- -- --) MING MING 42 Orange/Red (-- -- -- --) POT POT 43 Orange/Black (-- -- -- --) NOT NOT 44 Gray/Black (-- -- -- --) RESET RESET 45 White/Red (-- -- -- --) PCL PCL 46 White/Black (-- -- -- --) NCL NCL 47 Gray/Red (-- -- -- --) +24VIN +24VIN 48 Yellow/Red (-- -- -- --) +ABS +ABS 49 Yellow/Black (-- -- -- --) --ABS --ABS 50 Pink/Black (-- -- -- -- --) Shell -- FG FG Connector plug: 10150-3000VE (Sumitomo 3M) Connector case: 10350-52A0-008 (Sumitomo 3M) Cable: AWG24 × 25P UL20276 Note Wires with the same wire color and the same number of marks form twisted pairs. For example, the orange wire with one red mark (--) is twisted together with the orange wire with one black mark (--). H Servo Driver Connector Terminal Block Cables (R88A-CTWjN) and Connector Terminal Blocks (XW2B-50G5) D Cable Models Model R88A-CTW001N R88A-CTW002N 2-102 Length (L) 1m 2m Outer diameter of sheath 11.8 dia. Weight Approx. 0.2 kg Approx. 0.4 kg Standard Models and Specifications Chapter 2 D Connection Configuration and External Dimensions Connector Terminal Block Servo Block XW2B-50G5 R88D-WTj D Wiring Terminal Block Connector Servo Driver Wire/mark color Yellow/Black (-- -- --) Pink/Black (-- -- -- --) Yellow/Red (-- -- -- -- --) Pink/Red (-- -- -- --) Orange/Red (--) Orange/Black (--) Gray/Red (--) Gray/Black (--) White/Red (--) White/Black (--) Yellow/Red (--) Yellow/Black (--) Note Wires with the same wire color and the same number of Signal marks form twisted pairs. For Analog Pulse example, the orange wire with one red mark (--) is twisted together with the orange wire with one black mark (--). Yellow/Black (-- -- -- -- --) Pink/Black (--) Pink/Red (--) Orange/Red (-- -- -- -- --) Orange/Black (-- -- -- -- --) Pink/Red (-- -- -- -- --) Gray/Red (-- --) Gray/Black (-- --) Gray/Red (-- -- -- -- --) Gray/Black (-- -- -- -- --) White/Red (-- -- -- -- --) White/Black (-- -- -- -- --) Orange/Red (-- --) Orange/Black (-- --) White/Red (-- --) White/Black (-- --) Yellow/Red (-- --) Yellow/Black (-- --) Pink/Red (-- --) Pink/Black (-- --) Orange/Red (-- -- --) Orange/Black (-- -- --) Gray/Black (-- -- --) Gray/Red (-- -- --) White/Red (-- -- --) White/Black (-- -- --) Yellow/Red (-- -- --) Pink/Red (-- -- --) Pink/Black (-- -- --) Orange/Red (-- -- -- --) Orange/Black (-- -- -- --) Gray/Black (-- -- -- --) White/Red (-- -- -- --) White/Black (-- -- -- --) Gray/Red (-- -- -- --) Yellow/Red (-- -- -- --) Shell Yellow/Black (-- -- -- --) Pink/Black (-- -- -- -- --) Servo Driver Connector Connector plug: 10150-3000VE (Sumitomo 3M) Connector case: 10350-52A0-008 (Sumitomo 3M) Terminal Block Connector Connector socket: XG4M-5030 (OMRON) Strain relief: XG4T-5004 (OMRON) Cable: AWG28 × 25P UL2464 2-103 Standard Models and Specifications Chapter 2 2-6-2 Encoder Cable Select an Encoder Cable to match the Servomotor being used. The cables range in length from 3 to 20 meters. (The maximum distance between the Servomotor and Servo Driver is 50 meters.) H Cable Models R88A-CRWAjC Model R88A-CRWA003C R88A-CRWA005C R88A-CRWA010C R88A-CRWA015C R88A-CRWA020C Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 6.5 mm dia. Weight Approx. 0.2 kg Approx. 0.4 kg Approx. 0.7 kg Approx. 1.0 kg Approx. 1.3 kg Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 6 mm dia. Weight Approx. 0.25 kg Approx. 0.35 kg Approx. 0.6 kg Approx. 0.9 kg Approx. 1.2 kg Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 6.5 mm dia. Weight Approx. 0.4 kg Approx. 0.5 kg Approx. 0.8 kg Approx. 1.1 kg Approx. 1.4 kg R88A-CRWAjC-DE Model R88A-CRWA003C-DE R88A-CRWA005C-DE R88A-CRWA010C-DE R88A-CRWA015C-DE R88A-CRWA020C-DE R88A-CRWBjN-E Model R88A-CRWB003N-E R88A-CRWB005N-E R88A-CRWB010N-E R88A-CRWB015N-E R88A-CRWB020N-E H Connection Configuration and External Dimensions R88A-CRWAjC 43.5 Servo Driver R88D-WTj 2-104 Servomotor R88M-Wj Standard Models and Specifications Chapter 2 R88A-CRWAjC-DE Servomotor Servo Driver R88M-Wj-D R88D-WTj R88A-CRWBjN-E 43.5 Servomotor 37.3 dia. Servo Driver R88D-WTj R88M-Wj H Wiring R88A-CRWAjC Servo Driver Signal Cable: AWG22 × 2C + AWG24 × 2P UL20276 (3 to 20 m) AWG16 × 2C + AWG26 × 2P UL20276 (30 to 50 m) Red Black Orange Servomotor Signal Cable Connector socket: 54280-0600 (Molex Japan) Orange/White Open Open/White Shell Shell Connector plug: Servomotor Connector plug: 55102-0600 (Molex Japan) 3 to 20 m . . . . 55101-0600 (Molex Japan) Crimp terminal: 50639-8091 (Molex Japan) 2-105 Standard Models and Specifications Chapter 2 R88A-CRWAjC-DE R88A-CRWBjN-E Cable: AWG22 × 2C + AWG24 × 2P UL20276 (3 to 20 m) AWG16 × 2C + AWG26 × 2P UL20276 (30 to 50 m) Servo Driver Signal Red Black Orange Orange/White Open Open/White Servomotor Signal Cable Connector plug: MS3106B20-29S (DDK Ltd.) Cable plug: MS3057-12A (DDK Ltd.) Servomotor Receptacle: MS3102A20-29P (DDK Ltd.) Shell Connector plug: 3 to 20 m . . . . 55101-0600 (Molex Japan) Crimp terminal: 50639-8091 (Molex Japan) 2-6-3 Power Cable Select a Power Cable to match the Servomotor being used. The cables range in length from 3 to 20 meters. (The maximum distance between the Servomotor and Servo Driver is 50 meters.) H R88A-CAWAj The R88A-CAWAj Cables are for 3,000-r/min Servomotors (30 to 750 W) and 3,000-r/min Flat-style Servomotors (100 to 750 W). All Servomotors are 230 VAC type. 2-106 Standard Models and Specifications Chapter 2 D Cable Models For Servomotors without Brakes Model R88A-CAWA003S R88A-CAWA005S R88A-CAWA010S R88A-CAWA015S R88A-CAWA020S Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 6.2 mm dia. Weight Approx. 0.2 kg Approx. 0.3 kg Approx. 0.6 kg Approx. 0.9 kg Approx. 1.2 kg Model R88A-CAWA003S-DE R88A-CAWA005S-DE R88A-CAWA010S-DE R88A-CAWA015S-DE R88A-CAWA020S-DE Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 7.2 mm dia. Weight Approx. 0.3 kg Approx. 0.45 kg Approx. 0.8 kg Approx. 1.2 kg Approx. 1.6 kg For Servomotors with Brakes Model R88A-CAWA003B R88A-CAWA005B R88A-CAWA010B R88A-CAWA015B R88A-CAWA020B Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 7.4 mm dia. Weight Approx. 0.3 kg Approx. 0.5 kg Approx. 0.9 kg Approx. 1.3 kg Approx. 1.7 kg Model R88A-CAWA003B-DE R88A-CAWA005B-DE R88A-CAWA010B-DE R88A-CAWA015B-DE R88A-CAWA020B-DE Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 9.2 mm dia. Weight Approx. 0.45 kg Approx. 0.6 kg Approx. 1.2 kg Approx. 1.8 kg Approx. 2.4 kg 2-107 Standard Models and Specifications Chapter 2 D Connection Configuration and External Dimensions For Servomotors without Brakes R88A-CAWAjjjS Servo Driver R88D-WTj Servomotor R88M-Wj R88A-CAWAjjjS-DE Servo Driver Servomotor R88D-WTj R88M-Wj-D For Servomotors with Brakes R88A-CAWAjjjB Servo Driver R88D-WTj Servomotor R88M-Wj R88A-CAWAjjjB-DE Servo Driver R88D-WTj 2-108 Servomotor R88M-Wj-D Standard Models and Specifications Chapter 2 D Wiring For Servomotors without Brakes R88A-CAWAjjjS cable connection Servo Driver Red White Blue Green/Yellow Servomotor Symbol Phase-U Phase-V Phase-W Cable: AWG20 × 4C UL2464 M4 crimp terminal Cable Connector cap: 350780-1 (AMP (Japan) Ltd, company) Connector socket: 350689-3 (AMP (Japan) Ltd, company) Servomotor Connector plug: 350779-1 (AMP Japan) Ltd, company) Connector pins: 350690-3: AMP (Japan) Ltd, company 770210-1: AMP (Japan) Ltd, company R88A-CAWAjjjS-DE cable connection 2-109 Standard Models and Specifications Chapter 2 For Servomotors with Brakes R88A-CAWAjjjB cable connection Servo Driver Servomotor Symbol Phase-U Phase-V Phase-W Red White Blue Green/Yellow Black Brown Brake Brake Cable: AWG20 × 6C UL2464 M4 crimp terminals Cable Connector cap: 350781-1 (AMP (Japan) Ltd, company) Connector socket: 350689-3 (AMP (Japan) Ltd, company) Servomotor Connector plug: 350715-1 (AMP (Japan) Ltd, company) Connector pins: 350690-3: AMP (Japan) Ltd, company 770210-1: AMP (Japan) Ltd, company R88A-CAWAjjjB-DE cable connection H R88A-CAWBj The R88A-CAWBj Cables are for 3,000-r/min Flat-style Servomotors (1.5 kW, 230 VAC type). D Cable Models For Servomotors without Brakes Model R88A-CAWB003S R88A-CAWB005S R88A-CAWB010S R88A-CAWB015S R88A-CAWB020S Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 10.4 mm dia. Weight Approx. 0.6 kg Approx. 1.0 kg Approx. 1.9 kg Approx. 2.8 kg Approx. 3.7 kg Model R88A-CAWB003S-DE R88A-CAWB005S-DE R88A-CAWB010S-DE R88A-CAWB015S-DE R88A-CAWB020S-DE Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 9.5 mm dia. Weight Approx. 0.5 kg Approx. 0.8 kg Approx. 1.5 kg Approx. 2.2 kg Approx. 2.9 kg 2-110 Standard Models and Specifications Chapter 2 For Servomotors with Brakes Model R88A-CAWB003B R88A-CAWB005B R88A-CAWB010B R88A-CAWB015B R88A-CAWB020B Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 14.5 mm dia. Weight Approx. 1.0 kg Approx. 1.6 kg Approx. 3.2 kg Approx. 4.8 kg Approx. 6.4 kg Model R88A-CAWB003B-DE R88A-CAWB005B-DE R88A-CAWB010B-DE R88A-CAWB015B-DE R88A-CAWB020B-DE Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 10.4 mm dia. Weight Approx. 0.6 kg Approx. 0.9 kg Approx. 1.7 kg Approx. 2.5 kg Approx. 3.3 kg D Connection Configuration and External Dimensions For Servomotors without Brakes R88A-CAWBjjjS Servo Driver R88D-WTj Servomotor R88M-Wj R88A-CAWBjjjS-DE Servo Driver R88D-WTj Servomotor R88M-Wj-D 2-111 Standard Models and Specifications Chapter 2 For Servomotors with Brakes R88A-CAWBjjjB Servomotor Servo Driver R88M-Wj R88D-WTj R88A-CAWBjjjB-DE Servo Driver Servomotor R88M-Wj-D R88D-WTj D Wiring For Servomotors without Brakes R88A-CAWBjjjS cable connection Servo Driver M4 crimp terminal Servomotor Red White Blue Green/Yellow Cable: AWG14 × 4C UL2463 R88A-CAWBjjjS-DE cable connection 2-112 Symbol Phase-U Phase-V Phase-W Cable Connector cap: 350780-1 (AMP (Japan) Ltd, company) Connector socket: 350550-6 (AMP (Japan) Ltd, company) Servomotor Connector plug: 350779-1 (AMP (Japan) Ltd, company) Connector pins: 350547-6: AMP (Japan) Ltd, company 350669-1: AMP (Japan) Ltd, company Standard Models and Specifications Chapter 2 For Servomotors with Brakes R88A-CAWBjjjB cable connection Servo Drivers Red White Blue Green/Yellow Black Brown Cable: AWG14 × 6C UL2463 Servomotors Symbol Phase-U Phase-V Phase-W Brake Brake M4 crimp terminals Cable Connector plug: 350781-1 (AMP (Japan) Ltd, company) Connector socket: 350550-6 (AMP (Japan) Ltd, company) Servomotor Connector plug: 350715-1 (AMP (Japan) Ltd, company) Connector pins: 350547-6: AMP (Japan) Ltd, company 350669-1: AMP (Japan) Ltd, company 350690-3: AMP (Japan) Ltd, company R88A-CAWBjjjB-DE cable connection H R88A-CAWCj The R88A-CAWCj Cables are for 1,000-r/min Servomotors (upto 900 W), 1,500-r/min Servomotors (upto 1.3 kW), 3,000-r/min Servomotors (1 to 2 kW) and 6,000 -r/min Servomotors (upto 1.5 kW). D Cable Models For Servomotors without Brakes Model (IP67) R88A-CAWC003S-E R88A-CAWC005S-E R88A-CAWC010S-E R88A-CAWC015S-E R88A-CAWC020S-E Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 10.4 dia. Weight Approx. 0.6 kg Approx. 1.0 kg Approx. 1.9 kg Approx. 2.8 kg Approx. 3.7 kg For Servomotors with Brakes (only 230 VAC type Servomotor) Model R88A-CAWC003B R88A-CAWC005B R88A-CAWC010B R88A-CAWC015B R88A-CAWC020B Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 14.5 dia. Weight Approx. 1.1 kg Approx. 1.7 kg Approx. 3.3 kg Approx. 4.9 kg Approx. 6.4 kg 2-113 Standard Models and Specifications Chapter 2 D Connection Configuration and External Dimensions For Servomotors without Brakes R88A-CAWCjjjS-E Servomotor 34.1 dia. Servo Driver R88D-WTj R88M-Wj For Servomotors with Brakes (only 230 VAC type Servomotor) R88A-CAWCjjjB Servomotor 37.3 dia. Servo Driver R88D-WTj R88M-Wj D Wiring For Servomotors without Brakes R88A-CAWCjjjS-E cable connection Servo Driver Red White Blue Green/Yellow Cable: AWG14 × 4C UL2463 Servomotor Symbol Phase-U Phase-V Phase-W Cable Connector plug: MS3106B18-10S (DDK Ltd.) Cable clamp: MS3057-10A (DDK Ltd.) Servomotor Receptacle: MS3102A18-10P (DDK Ltd.) M4 crimp terminals For Servomotors with Brakes (only 230 VAC type Servomotor) R88A-CAWCjjjB cable connection Servo Driver Red White Blue Green/Yellow Black Brown Cable: AWG14 × 6C UL2463 M4 crimp terminals Servomotor Symbol Phase-U Phase-V Phase-W Brake Brake Cable Connector plug: MS3106B20-15S (DDK Ltd.) Cable clamp: MS3057-12A (DDK Ltd.) Servomotor Receptacle: MS3102A20-15P (DDK Ltd.) For certain 400 VAC type Servomotor with brake a seperate braking cable is needed. Therefore it is necessary to use both power cable for Servomotor without brake (R88A-CAW-jS-E) and braking cable (R88A-CAWCjB-E). R88A-CAWCjB-E is only used for wiring (2--CORE) the brake line and is applicable for all 400 VAC type Servomotors. 2-114 Standard Models and Specifications Chapter 2 D 400 VAC Servomotor braking cable only Model R88A-CAWC003B-E R88A-CAWC005B-E R88A-CAWC010B-E R88A-CAWC015B-E R88A-CAWC020B-E Length (L) 3m 5m 10 m 15 m 20 m H R88A-CAWDj The R88A-CAWDj Cables are for 1,000-r/min Servomotors (1.2 to 3 kW),1,500-r/min Servomotors (1.8 to 2.9 kW), 3,000-r/min Servomotors (3 to 5 kW) and 6,000-r/min Servomotors (3 and 4 kW) D Cable Models For Servomotors without Brakes Model (IP67) R88A-CAWD003S-E R88A-CAWD005S-E R88A-CAWD010S-E R88A-CAWD015S-E R88A-CAWD020S-E Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 14.7 dia. Weight Approx. 1.3 kg Approx. 2.1 kg Approx. 4.1 kg Approx. 6.0 kg Approx. 8.0 kg For Servomotors with Brakes (only 230 VAC type Servomotor) Model R88A-CAWD003B R88A-CAWD005B R88A-CAWD010B R88A-CAWD015B R88A-CAWD020B Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 17.8 dia. Weight Approx. 1.9 kg Approx. 3.0 kg Approx. 5.8 kg Approx. 8.6 kg Approx. 11.4 kg D Connection Configuration and External Dimensions For Servomotors without Brakes R88A-CAWDjjjS-E R88D-WTj Servomotor 40.5 dia. Servo Driver R88M-Wj For Servomotors with Brakes (only 230 VAC type Servomotor) R88A-CAWDjjjB Servomotor R88D-WTj 43.6 dia. Servo Driver R88M-Wj 2-115 Standard Models and Specifications Chapter 2 D Wiring For Servomotors without Brakes R88A-CAWDjjjS-E Servo Driver Red White Blue Green/Yellow Cable: AWG10 × 4C UL2463 M5 crimp terminals Servomotor Symbol Phase-U Phase-V Phase-W Cable Connector plug: Straight: MS3106B22-22S (DDK Ltd.) Angled: MS3108E22-22S Cable clamp: MS3057-12A (DDK Ltd.) Servomotor Receptacle: MS3102A22-22P (DDK Ltd.) For Servomotors with Brakes (only 230 VAC type Servomotor) R88A-CAWDjjjB Servo Driver M5 crimp terminals Red White Blue Green/Yellow Black Brown Cable: AWG10 × 6C UL2463 Servomotor Symbol Phase-U Phase-V Phase-W Brake Brake Cable Connector plug: MS3106B24-10S (DDK Ltd.) Cable clamp: MS3057-16A (DDK Ltd.) Servomotor Receptacle: MS3102A24-10P (DDK Ltd.) For certain 400 VAC type Servomotor with brake a seperate braking cable is needed. Therefore it is necessary to use both power cable for Servomotor without brake (R88A-CAWCjS-E) and braking cable (R88A-CAWCjB-E). R88A-CAWCjB-E is only used for wiring (2--CORE) the brake line and is applicable for certain 400 VAC type Servomotors. Model R88A-CAWC003B-E R88A-CAWC005B-E R88A-CAWC010B-E R88A-CAWC015B-E R88A-CAWC020B-E Length (L) 3m 5m 10 m 15 m 20 m H R88A-CAWEj The R88A-CAWEj Cables are for 1,000-r/min Servomotors (4 kW). D Cable Models For Servomotors without Brakes Model R88A-CAWE003S R88A-CAWE005S R88A-CAWE010S R88A-CAWE015S R88A-CAWE020S 2-116 Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 23.8 dia. Weight Approx. 2.8 kg Approx. 4.5 kg Approx. 8.6 kg Approx. 12.8 kg Approx. 16.9 kg Standard Models and Specifications Chapter 2 For Servomotors with Brakes For Servomotors with brake is a combination of a powercable and a separate brakecable required. Brake cable only!!! Model R88A-CAWE003B R88A-CAWE005B R88A-CAWE010B R88A-CAWE015B R88A-CAWE020B Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 5.4 dia. Weight Approx. 0.1 kg Approx. 0.2 kg Approx. 0.4 kg Approx. 0.6 kg Approx. 0.8 kg Note For 4-kW (1,000-r/min) Servomotors, there are separate connectors for power and brakes. For that reason, whenever a Servomotor with a brake is used, it is necessary to use both Power Cable for Servomotors without brakes (R88A-CAWEjS) and Power Cable for Servomotors with brakes (R88A-CAWEjB). R88A-CAWEjB Cable is used for wiring (2-core) the brake line only. D Connection Configuration and External Dimensions For Power Connector R88A-CAWEjjjS Servomotor 56.3 dia. Servo Driver R88D-WTj R88M-Wj For Brake Connector R88A-CAWEjjjB Servomotor 22.2 dia. Servo Driver R88D-WTj R88M-Wj D Wiring For Power Connector R88A-CAWEjjjS Servo Driver Red White Blue Green/Yellow Cable: AWG8 × 4C UL62 M5 crimp terminals Servomotor (Power Connector) Cable Symbol Connector plug: Phase-U MS3106B32-17S (DDK Ltd.) Phase-V Cable clamp: Phase-W MS3057-20A (DDK Ltd.) Servomotor Receptacle: MS3102A32-17P (DDK Ltd.) 2-117 Standard Models and Specifications Chapter 2 For Brake Connector R88A-CAWEjjjB Servo Driver Black Brown Cable: AWG20 × 2C UL2464 M4 crimp terminals Servomotor (Brake Connector) Symbol Cable Connector plug: Brake MS3106A10SL-3S (DDK Ltd.) Brake Cable clamp: MS3057-4A (DDK Ltd.) Servomotor Receptacle: MS3102A10SL-3P (DDK Ltd.) H R88A-CAWFjS The R88A-CAWFjS Cables are for 1,000-r/min Servomotors (5.5 kW). D Cable Models For Servomotors without Brakes Model R88A-CAWF003S R88A-CAWF005S R88A-CAWF010S R88A-CAWF015S R88A-CAWF020S Length (L) 3m 5m 10 m 15 m 20 m Outer diameter of sheath 28.5 dia. Weight Approx. 4.0 kg Approx. 6.5 kg Approx. 12.6 kg Approx. 18.8 kg Approx. 24.9 kg For Servomotors with Brakes To the Servomotor’s brake connector, connect R88A-CAWEjB Cable, just as for 4-kW (1,000-r/min) Servomotors with brakes. Refer to the previous page for R88A-CAWEjB specifications. Note For 5.5-kW (1,000-r/min) Servomotors, there are separate connectors for power and brakes. For that reason, whenever a Servomotor with a brake is used, it is necessary to use both Power Cable for Servomotors without brakes (R88S-CAWEjS) and Power Cable for Servomotors with brakes (R88S-CAWEjB). R88S-CAWEjB Cable is used for wiring (2-core) the brake line only. D Connection Configuration and External Dimensions (For Power Connector) Servomotor R88D-WTj 2-118 56.3 dia. Servo Driver R88M-Wj Standard Models and Specifications Chapter 2 D Wiring (for Power Connector) Servo Driver M6 crimp terminals for red, white, and blue; M8 for green/yellow Red White Blue Green/Yellow Cable: AWG6 × 4C UL62 Servomotor (Power Connector) Cable Symbol Phase-U Connector plug: Phase-V MS3106B32-17S (DDK Ltd.) Cable clamp: Phase-W MS3057-20A (DDK Ltd.) Servomotor Receptacle: MS3102A32-17P (DDK Ltd.) H R88A-CAWFjS-E The R88A-CAWFjS-E Cables are for 1,500-r/min Servomotors (5.5 kW). D Cable Models For Servomotors without Brakes Model R88A-CAWF003S-E R88A-CAWF005S-E R88A-CAWF010S-E R88A-CAWF015S-E R88A-CAWF020S-E Length (L) 3m 5m 10 m 15 m 20 m For Servomotors with Brakes For Servomotors with brake is a combination of a powercable and a separate brakecable required. Brake cable only!!! Model R88A-CAWC003B-E R88A-CAWC005B-E R88A-CAWC010B-E R88A-CAWC015B-E R88A-CAWC020B-E Length (L) 3m 5m 10 m 15 m 20 m D Wiring (for Power Connector) Servo Driver M5 crimp terminals for all wires Black-1 Black-2 Black-3 Yellow/Green Servomotor (Power Connector) Symbol Connector Phase-U MS3108E32-17S (DDK Ltd.) Phase-V Phase-W H R88A-CAWGj The R88A-CAWGj Cables are for 1,500-r/min Servomotors (4.4 kW). 2-119 Standard Models and Specifications Chapter 2 D Cable Models For Servomotors without Brakes Model R88A-CAWG003S-E R88A-CAWG005S-E R88A-CAWG010S-E R88A-CAWG015S-E R88A-CAWG020S-E Length (L) 3m 5m 10 m 15 m 20 m For Servomotors with Brakes For Servomotors with brake is a combination of a powercable and a separate brakecable required. Brake cable only!!! Model R88A-CAWC003B-E R88A-CAWC005B-E R88A-CAWC010B-E R88A-CAWC015B-E R88A-CAWC020B-E Length (L) 3m 5m 10 m 15 m 20 m D Wiring (for Power Connector) Crimp terminal hole M5 Black-1 Black-2 Black-3 Yellow/Green Symbol Phase-U Phase-V Phase-W Connector MS310822-22S H R88A-CAWHj The R88A-CAWHj Cables are for 1,500-r/min Servomotors (7.5 kW and 11 kW). D Cable Models For Servomotors without Brakes Model R88A-CAWH003S-E R88A-CAWH005S-E R88A-CAWH010S-E R88A-CAWH015S-E R88A-CAWH020S-E Length (L) 3m 5m 10 m 15 m 20 m For Servomotors with Brakes For Servomotors with brake is a combination of a powercable and a separate brakecable required. 2-120 Standard Models and Specifications Chapter 2 Brake cable only!!! Model R88A-CAWC003B-E R88A-CAWC005B-E R88A-CAWC010B-E R88A-CAWC015B-E R88A-CAWC020B-E Length (L) 3m 5m 10 m 15 m 20 m D Wiring (for Power Connector) Crimp terminal hole M5 Blue Brown Black Yellow/Green Symbol Phase-U Phase-V Phase-W Connector MS3108E32-17S (DDK Ltd.) H R88A-CAWJj The R88A-CAWJj Cables are for 1,500-r/min Servomotors (15 kW). D Cable Models For Servomotors without Brakes Model R88A-CAWJ003S-E R88A-CAWJ005S-E R88A-CAWJ010S-E R88A-CAWJ015S-E R88A-CAWJ020S-E Length (L) 3m 5m 10 m 15 m 20 m For Servomotors with Brakes For Servomotors with brake is a combination of a powercable and a separate brakecable required. Brake cable only!!! Model R88A-CAWC003B-E R88A-CAWC005B-E R88A-CAWC010B-E R88A-CAWC015B-E R88A-CAWC020B-E Length (L) 3m 5m 10 m 15 m 20 m D Wiring (for Power Connector) Crimp terminal hole M5 Blue Brown Black Yellow/Green Symbol Phase-U Phase-V Phase-W Connector MS3108E32-17S (DDK Ltd.) 2-121 Standard Models and Specifications Chapter 2 H R88A-CAWKj The R88A-CAWKj Cables are for 3,000-r/min, 400 V Servomotors (300, 650 W and flat-style motors). D Cable Models For Servomotors without Brakes Model R88A-CAWK003S-E R88A-CAWK005S-E R88A-CAWK010S-E R88A-CAWK015S-E R88A-CAWK020S-E Length (L) 3m 5m 10 m 15 m 20 m For Servomotors with Brakes Model R88A-CAWK003B-E R88A-CAWK005B-E R88A-CAWK010B-E R88A-CAWK015B-E R88A-CAWK020B-E Length (L) 3m 5m 10 m 15 m 20 m D Wiring (for Power Connector) Crimp terminal hole M5 Black-1 Black-2 Black-3 Yellow/Green 1 2 3 4 Symbol Phase-U Phase-V Phase-W Connector cap: 350780-1 socket: 350570-3 or 350689-3 (AMP) Symbol Phase-U Phase-V Phase-W Connector cap: 350781-1 socket: 350536-6 or 350550-6 (AMP) D Wiring (for Power Connector) Crimp terminal hole M5 2-122 Black-1 Black-2 Black-3 Yellow/Green Black-4 Black-5 1 2 3 4 5 6 Brake Brake Standard Models and Specifications Chapter 2 H R88A-CAWKj The R88A-CAWKj Cables are for 3,000-r/min, 400 V Servomotors (300, 650 W and flat-style motors). For Servomotors without Brakes Model R88A-CAWK003S-DE R88A-CAWK005S-DE R88A-CAWK010S-DE R88A-CAWK015S-DE R88A-CAWK020S-DE Length (L) 3m 5m 10 m 15 m 20 m For Servomotors with Brakes Model R88A-CAWK003B-DE R88A-CAWK005B-DE R88A-CAWK010B-DE R88A-CAWK015B-DE R88A-CAWK020B-DE Length (L) 3m 5m 10 m 15 m 20 m D Wiring (for Power Connector) Crimp terminal hole M4 Black-1 Black-2 Yellow/Green Black-3 1 2 3 4 Symbol Phase-U Phase-V FG Phase-W Connector LPRA06BFRBN170 (Interconnectron Hypertac) 1 2 3 4 5 6 Symbol Phase-U Phase-V FG Phase-W Brake Brake Connector LPRA06BFRBN170 (Interconnectron Hypertac) D Wiring (for Power Connector) Crimp terminal hole M4 Black-1 Black-2 Yellow/Green Black-3 Black-4 Black-5 2-6-4 Peripheral Cables and Connector Specifications H Analog Monitor Cable (R88A-CMW001S) This is cable for connecting to the Servo Driver’s Analog Monitor Connector (CN5). It is required for connecting analog monitor outputs to external devices such as measuring instruments. D Cable Models Model R88A-CMW001S Length (L) 1m Weight Approx. 0.1 kg 2-123 Standard Models and Specifications Chapter 2 D Connection Configuration and External Dimensions External device Servo Driver 1.7 dia. R88D-WTj D Wiring Servo Driver Symbol Red White Black Black Cable: AW24 × 4C UL1007 Connector socket: DF11-4DS-2C (Hirose Electric) Connector contacts: DF11-2428SCF (Hirose Electric) H Computer Monitor Cables (R88A-CCW002jP) Computer Monitor Cable and computer monitoring software (run on Windows95) for OMNUC W-series Servo Drivers are required in order to use a personal computer for monitoring and setting parameters for a Servo Driver. There are two kinds of cable, one for DOS/V computers, and the other for NEC PC98 notebook computers (but not for PC98 desktop computers). D Cable Models For DOS/V Computers Model R88A-CCW002P2 Length (L) 2m Outer diameter of sheath 6 dia. Weight Approx. 0.1 kg Outer diameter of sheath 6 dia. Weight Approx. 0.1 kg For NEC PC98 Notebook Computers Model R88A-CCW002P3 Length (L) 2m D Connection Configuration and External Dimensions For DOS/V Computers Servo Driver Personal computer (DOS/V) 2-124 R88D-WTj Standard Models and Specifications Chapter 2 For NEC PC98 Notebook Computers Servo Driver Notebook computer (NEC PC98) R88D-WTj D Wiring For DOS/V Computers Computer Servo Driver Symbol Symbol Orange/Red -Gray/Red -Gray/Black -- Connector plug: 10114-3000VE (Sumitomo 3M) White/Red -Shell Connector: 17JE-13090-02 (D8A) Cable: AWG26 × 3C UL2464 Connector case: 10314-52A0-008 (Sumitomo 3M) Shell (DDK Ltd.) For NEC PC98 Notebook Computers Computer Symbol Servo Driver Symbol Orange/Red -Gray/Red -Gray/Black -- Connector plug: 10114-3000VE (Sumitomo 3M) White/Red -Shell Shell Connector case: 10314-52A0-008 (Sumitomo 3M) Cable: AWG26 × 3C UL2464 Connector plug: 10114-3000VE (Sumitomo 3M) Connector case: 10314-52F0-008 (Sumitomo 3M) H Control I/O Connector (R88A-CNU11C) This is the connector for connecting to the Servo Driver’s Control I/O Connector (CN1). This connector is used when the cable is prepared by the user. D External Dimensions Connector plug: 10150-3000VE (Sumitomo 3M) Connector case: 10350-52A0-008 (Sumitomo 3M) 2-125 Standard Models and Specifications 2-7 Chapter 2 Servo Relay Units and Cable Specifications This section provides the specifications for the Servo Relay Units and cables used for connecting to OMRON Position Control Units. Select the models that match the Position Control Unit being used. For details, refer to 3-2-1 Connecting Cable. All dimensions are in millimeters unless otherwise specified. 2-7-1 Servo Relay Units H XW2B-20J6-1B This Servo Relay Unit connects to the following OMRON Position Control Units. • C200H-NC112 • C200HW-NC113 D External Dimensions Position Control Unit connector Servo Driver connector Two, 3.5 dia. Note Terminal Block pitch: 7.62 mm 2-126 Standard Models and Specifications Chapter 2 D Wiring Emergency stop Origin proximity CW limit Com mon (See note 5) CCW limit Com mon Com mon Com mon Com mon Note 1. The XB contact is used to turn ON/OFF the electromagnetic brake. External interrupt 2. Do not connect unused terminals. (See note 1) 24 V DC 3. The 0 V terminal is internally connected to the common terminals. 4. The following crimp terminal is applicable: R1.25-3 (round with open end). 5. Allocate BKIR (Braking Lock) to CN1 pin 27. 24 V DC H XW2B-40J6-2B This Servo Relay Unit connects to the following OMRON Position Control Units. • C200H-NC211 • C500-NC113/NC211 • C200HW-NC213/-NC413 D External Dimensions Position Control Unit connector X-axis Servo Driver connector Y-axis Servo Driver connector Two, 3.5 dia. Note Terminal Block pitch: 7.62 mm 2-127 Standard Models and Specifications Chapter 2 D Wiring X-axis origin proximity X/Y-axis emergency stop X-axis CW limit Com mon X-axis CCW limit Com mon Com mon Y-axis origin proximity (See note 5) X-axis MING X-axis RUN Com mon Com mon Y-axis CW limit X-axis X-axis ALM BKIR Y-axis CCW limit Com mon X-axis RESET Com mon X-axis ALMCOM X-axis external interrupt (See note 5) Y-axis MING Y-axis RUN Com mon Com mon Y-axis ALM Y-axis BKIR Y-axis RESET Y-axis ALMCOM Y-axis external interrupt (See note 1) (See note 1) 24 V DC 24 V DC 24 V DC Note 1. The XB contact is used to turn ON/OFF the electromagnetic brake. 2. Do not connect unused terminals. 3. The 0 V terminal is internally connected to the common terminals. 4. The following crimp terminal is applicable: R1.25-3 (round with open end). 5. Allocate BKIR (Braking Lock) to CN1 pin 27. 2-7-2 Cable for Servo Relay Units H Servo Driver Cable (XW2Z-jJ-B4) D Cable Models Model XW2Z-100J-B4 XW2Z-200J-B4 Length (L) 1m 2m Outer diameter of sheath 8.0 dia. Weight Approx. 0.1 kg Approx. 0.2 kg D Connection Configuration and External Dimensions Servo Relay Unit XW2B-20J6-1B XW2B-40J6-2B 2-128 Servo Driver R88D-WTj Standard Models and Specifications Chapter 2 D Wiring Servo Relay Unit Servo Driver Symbol Connector plug: 10150-3000VE (Sumitomo 3M) Cable: AWG28 × 4P + AWG28 × 9C Shell Connector case: 10350-52A0-008 (Sumitomo 3M) H Position Control Unit Cable (XW2Z-jJ-A1) This is the cable for connecting between a C200H-NC112 Position Control Unit and an XW2B-20J6-1B Servo Relay Unit. D Cable Models Model XW2Z-050J-A1 XW2Z-100J-A1 Length (L) 50 cm 1m Outer diameter of sheath 8.0 dia. Weight Approx. 0.1 kg Approx. 0.1 kg D Connection Configuration and External Dimensions C200H-NC112 Position Control Unit XW2B-20J6-1B Servo Relay Unit 2-129 Standard Models and Specifications Chapter 2 D Wiring Position Control Unit Servo Relay Unit Cable: AWG28 × 4P + AWG28 ×15C H Position Control Unit Cable (XW2Z-jJ-A2) This is the cable for connecting between a C200H-NC211, C500-NC113, or C500-NC211 Position Control Unit and an XW2B-40J6-2B Servo Relay Unit. D Cable Models Model XW2Z-050J-A2 XW2Z-100J-A2 Length (L) 50 cm 1m Outer diameter of sheath 10.0 dia. Weight Approx. 0.1 kg Approx. 0.2 kg D Connection Configuration and External Dimensions Position Control Unit C200H-NC211 C500-NC113 C500-NC211 2-130 Servo Relay Unit XW2B-40J6-2B Standard Models and Specifications Chapter 2 D Wiring Position Control Unit Servo Relay Unit Cable: AWG28 × 8P + AWG28 ×16C H Position Control Unit Cable (XW2Z-jJ-A6) This is the cable for connecting between a C200HW-NC113 Position Control Unit and an XW2B-20J6-1B Servo Relay Unit. D Cable Models Model XW2Z-050J-A6 XW2Z-100J-A6 Length (L) 50 cm 1m Outer diameter of sheath 8.0 dia. Weight Approx. 0.1 kg Approx. 0.1 kg 2-131 Standard Models and Specifications Chapter 2 D Connection Configuration and External Dimensions C200HW-NC113 Position Control Unit XW2B-20J6-1B Servo Relay Unit D Wiring Position Control Unit Crimp terminal Servo Relay Unit Cable: AWG28 × 4P + AWG28 ×10C H Position Control Unit Cable (XW2Z-jJ-A7) This is the cable for connecting between a C200HW-NC213 or C200HW-NC413 Position Control Unit and an XW2B-40J6-2B Servo Relay Unit. D Cable Models Model XW2Z-050J-A7 XW2Z-100J-A7 2-132 Length (L) 50 cm 1m Outer diameter of sheath 10.0 dia. Weight Approx. 0.1 kg Approx. 0.2 kg Standard Models and Specifications Chapter 2 D Connection Configuration and External Dimensions Position Control Unit C200HW-NC213 C200HW-NC413 XW2B-40J6-2B Servo Relay Unit D Wiring Position Control Unit Crimp terminal Servo Relay Unit Cable: AWG28 × 8P + AWG28 ×16C 2-133 Standard Models and Specifications 2-8 Chapter 2 Parameter Unit and Cable Specifications All dimensions are in millimeters unless otherwise specified. 2-8-1 Parameter Unit H R88A-PR02W Hand-held Parameter Unit Parameter Units are required for operation and monitoring the Servo Driver at a remote location or with a control panel. Note A 1-meter cable is provided with the Parameter Unit. If this is not long enough to connect between the Parameter Unit and the Servo Driver, then use the R88A-CCW002C Parameter Unit Cable (2 meters, purchased separately). H General Specifications Item Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity Storage and operating atmosphere Vibration resistance Impact resistance 2-134 Standards 0 to 55°C --10 to 75°C 35% to 85% (with no condensation) 35% to 85% (with no condensation) No corrosive gasses. 4.9 m/s2 max. Acceleration 19.6 m/s2 max. Standard Models and Specifications Chapter 2 H Performance Specifications Model Type Accessory cable Connectors Display External dimensions Weight Communications Standard specifications f Communications method Baud rate Start bits Data Parity Stop bits Errors detected by Parameter U Unit Standards Hand-held 1m 7910-7500SC (10 pins) 7-segment LED 63 × 135 × 18.5 mm (W × H × D) Approx. 0.2 kg (including 1-m cable that is provided) RS-232C Asynchronous (ASYNC) 2,400 bps 1 bit 8 bits None 1 bit Display CPF00 CPF01 Cannot transmit even after 5 seconds have elapses since power supply was turned on. A BCC error or faulty reception data has occurred for five consecutive times, or a time overrun (1 s) has occurred for three consecutive times. 2-8-2 Parameter Unit Cable (R88A-CCW002C) If the 1-meter cable provided with the Parameter Unit is not long enough, then replace it with R88ACCW002C Parameter Unit Cable (2 meters). Note If this cable is connected to an OMNUC U-series Hand-held Parameter Unit (R88A-PR02U), the Parameter Unit can be used as an OMNUC W-series Parameter Unit. (Operation is the same as for the R88A-PR02W.) D Cable Models Model R88A-CCW002C Length (L) 2m Outer diameter of sheath 6 dia. Weight Approx. 0.2 kg D Connection Configuration and External Dimensions Parameter Unit R88A-PR02W R88A-PR02U R88D-WTj Servo Driver 2-135 Standard Models and Specifications Chapter 2 D Wiring Parameter Unit Symbol Servo Driver Symbol Orange/Red (--) Orange/Black (--) Gray/Red (--) Gray/Black (--) White/Red (--) Yellow/Black (--) Pink/Red (--) Connector socket: D8410-4501 (Sumitomo 3M) Cable: AWG26 × 7C UL2464 Connector case: D79004-3210 (Sumitomo 3M) Connector plug: 10114-3000VE (Sumitomo 3M) Connector case: 10314-52A0-008 (Sumitomo 3M) Contacts: 3690-1000 (Sumitomo 3M) 2-9 Shell External Regeneration Resistors/Resistance Units If the Servomotor’s regenerative energy is excessive, connect an External Regeneration Resistor or an External Regeneration Resistance Unit. H R88A-RR22047S External Regeneration Resistor R88A-RR88006 External Regeneration Resistance Unit H Specifications Servodrive Model N/A R88D-WT60H R88D-WT75H/110H/150H R88D-WT60HF/75HF R88D-WT110HF/150HF R88A-RR22047S R88A-RR8806 R88A-RR1K803 R88A-RR88018 R88A-RR1K814 2-136 Resistance 47 Ω ± 5% 6.25 Ω ± 10% 3.13 Ω 18 Ω 14.25 Ω Nominal capacity 220 W 880 W 1760 W 880 W 1760 W Regeneration absorption 70 W 180 W ---- Standard Models and Specifications Chapter 2 H External Dimensions All dimensions are in millimeters. D R88A-RR22047S External Regeneration Resistor Thermal switch output D R88A-RR88006 External Regeneration Resistance Unit Four, 6 dia. 2-137 Standard Models and Specifications Chapter 2 2-10 Absolute Encoder Backup Battery Specifications A backup battery is required when using a Servomotor with an absolute encoder. Install the Battery Unit in the Servo Driver’s battery holder, and connect the provided connector to the Battery Connector (CN8). H R88A-BAT01W Absolute Encoder Backup Battery Unit The R88A-BAT01W is used for Servodrivers up to 5 kW. H Specifications Item Battery model number Battery voltage Current capacity Specifications ER3V (Toshiba) 3.6 V 1,000 mASh 1.7 dia. D Connection Configuration and External Dimensions Unit: mm 15 dia. D Wiring Red Symbol Black Cable: AWG24 × 2C UL1007 Connector housing: DF3-2S-2C (Hirose Electric) Contact pin: DF3-2428SCFC (Hirose Electric) R88A-BAT02W Absolute Encoder Backup Battery Unit The R88A-BAT02W is used for servodrivers of 6 kW and higher. Specifications are the same as R88ABAT01W, except the leads are 20 mm longer. 2-138 Standard Models and Specifications Chapter 2 2-11 DC Reactors Connect a DC Reactor to the Servo Driver’s DC Reactor connection terminal as a harmonic current control measure. Select a model to match the Servo Driver being used. (There is no DC Reactor for the R88D-WT60H.) H R88A-PXj DC Reactors H Specifications DC Reactor Servo Driver model Model 100 V 200 V 400 V R88D-WTA3HL/A5HL/01HL R88D-WT02HL R88D-WTA3H/A5H/01H R88D-WT02H R88D-WT04H R88D-WT08HH R88D-WT15HH R88D-WT05H/08H/10H R88D-WT15H/20H R88D-WT30H R88D-WT50H R88D-WT05HF R88D-WT10HF/15HF R88D-WT20HF/30HF R88D-WT50HF R88A-PX5063 R88A-PX5062 R88A-PX5071 R88A-PX5070 R88A-PX5069 R88A-PX5079 R88A-PX5078 R88A-PX5061 R88A-PX5060 R88A-PX5059 R88A-PX5068 R88A-PX5074 R88A-PX5075 R88A-PX5076 R88A-PX5077 Rated current (A) 1.8 3.5 0.85 1.65 3.3 5.3 10.5 4.8 8.8 14.0 26.8 1.5 4.5 8.6 14.1 Inductance (mH) 10.0 4.7 40.0 20.0 10.0 4 2.5 2.0 1.5 1.0 0.47 4.7 3.3 2.2 1.5 Weight (kg) Approx. 0.6 Approx. 0.9 Approx. 0.5 Approx. 0.8 Approx. 1.0 1.2 2.0 Approx. 0.5 Approx. 1.0 Approx. 1.1 Approx. 1.9 0.3 0.9 1.1 1.9 2-139 Standard Models and Specifications Chapter 2 H External Dimensions Model Four, H dia. 2-140 A B C D E F G R88A-PX5059 50 74 125 140 35 45 60 5 H R88A-PX5060 40 59 105 125 45 60 65 4 R88A-PX5061 35 52 80 95 35 45 50 4 R88A-PX5062 40 59 100 120 40 50 55 4 R88A-PX5063 35 52 90 105 35 45 50 4 R88A-PX5068 50 74 125 155 53 66 75 5 R88A-PX5069 40 59 105 125 45 60 65 4 R88A-PX5070 40 59 100 120 35 45 50 4 R88A-PX5071 35 52 80 95 30 40 45 4 R88A-PX5074 30 47 70 85 28 38 45 4 R88A-PX5075 40 59 100 120 40 50 55 4 R88A-PX5076 50 74 125 140 35 45 60 5 R88A-PX5077 50 74 125 155 53 66 75 5 R88A-PX5078 50 74 125 155 60 70 80 5 R88A-PX5079 50 74 125 140 35 45 60 5 Chapter 3 System Design and Installation 3-1 Installation Conditions 3-2 Wiring 3-3 Regenerative Energy Absorption System Design and Installation Chapter 3 Installation and Wiring Precautions ! Caution Do not step on or place a heavy object on the product. Doing so may result in injury. ! Caution Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product. Failure to observe this may result in fire. ! Caution Be sure to install the product in the correct direction. Not doing so may result in malfunction. ! Caution Provide the specified clearances between the Servo Driver and the control box or other devices. Not doing so may result in fire or malfunction. ! Caution Do not apply any strong impact. Doing so may result in malfunction. ! Caution Be sure to wire correctly and securely. Not doing so may result in motor runaway, injury, or malfunction. ! Caution Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction. ! Caution Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning. ! Caution Always use the power supply voltages specified in the this manual. An incorrect voltage may result in malfunctioning or burning. ! Caution Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunctioning. ! Caution Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning. ! Caution To avoid damage to the product, take appropriate and sufficient countermeasures when installing systems in the following locations: S Locations subject to static electricity or other sources of noise. S Locations subject to strong electromagnetic fields and magnetic fields. S Locations subject to possible exposure to radiation. S Locations close to power supply lines. ! Caution 3-2 When connecting the battery, be careful to connect the polarity correctly. Incorrect polarity connections can damage the battery or cause it to explode. System Design and Installation 3-1 Chapter 3 Installation Conditions 3-1-1 Servo Drivers H Space Around Drivers • Install Servo Drivers according to the dimensions shown in the following illustration to ensure proper heat dispersion and convection inside the panel. Also install a fan for circulation if Servo Drivers are installed side by side to prevent uneven temperatures from developing inside the panel. • Take the control cable’s connector direction into account when installing the Servo Drivers. 30 mm min. 50 mm min. W = 10 mm min. Servo Driver Fan Servo Driver Servo Driver Fan Air Side panel 50 mm min. Air H Mounting Direction Mount the Servo Drivers in a direction (perpendicular) such that the lettering for the model number, and so on, can be seen. H Operating Environment The environment in which Servo Drivers are operated must meet the following conditions. • Ambient operating temperature: ual Servo Drivers themselves.) 0 to +55°C (Take into account temperature rises in the individ- • Ambient operating humidity: 20% to 90% (with no condensation) • Atmosphere: No corrosive gases. H Ambient Temperature • Servo Drivers should be operated in environments in which there is minimal temperature rise to maintain a high level of reliability. • Temperature rise in any Unit installed in a closed space, such as a control box, will cause the ambient temperature to rise inside the entire closed space. Use a fan or a air conditioner to prevent the ambient temperature of the Servo Driver from exceeding 55°C. • Unit surface temperatures may rise to as much as 30°C above the ambient temperature. Use heatresistant materials for wiring, and keep separate any devices or wiring that are sensitive to heat. 3-3 System Design and Installation Chapter 3 • The service life of a Servo Driver is largely determined by the temperature around the internal electrolytic capacitors. The service life of an electrolytic capacitor is affected by a drop in electrolytic volume and an increase in internal resistance, which can result in overvoltage alarms, malfunctioning due to noise, and damage to individual elements. If a Servo Driver is always operated at the maximum ambient temperature of 40°C and at 80% of the rated torque, then a service life of approximately 50,000 hours can be expected. A drop of 10°C in the ambient temperature will double the expected service life. H Keeping Foreign Objects Out of Units • Place a cover over the Units or take other preventative measures to prevent foreign objects, such as drill filings, from getting into the Units during installation. Be sure to remove the cover after installation is complete. If the cover is left on during operation, heat buildup may damage the Units. • Take measures during installation and operation to prevent foreign objects such as metal particles, oil, machining oil, dust, or water from getting inside of Servo Drivers. 3-1-2 Servomotors H Operating Environment The environment in which the Servomotor is operated must meet the following conditions. • Ambient operating temperature: 0 to +40°C • Ambient operating humidity: 20% to 80% (with no condensation) • Atmosphere: No corrosive gases. H Impact and Load • The Servomotor is resistant to impacts of up to 490 m/s2. Do not subject it to heavy impacts or loads during transport, installation, or removal. When transporting it, hold onto the Servomotor itself, and do not hold onto the encoder, cable, or connector areas. Holding onto weaker areas such as these can damage the Servomotor. • Always use a pulley remover to remove pulleys, couplings, or other objects from the shaft. • Secure cables so that there is no impact or load placed on the cable connector areas. 3-4 System Design and Installation Chapter 3 H Connecting to Mechanical Systems • The axial loads for Servomotors are specified in 2-5-2 Performance Specifications. If an axial load greater than that specified is applied to a Servomotor, it will reduce the service life of the motor bearings and may damage the motor shaft. When connecting to a load, use couplings that can sufficiently absorb mechanical eccentricity and variation. • For spur gears, an extremely large radial load may be applied depending on the gear precision. Use spur gears with a high degree of accuracy (for example, JIS class 2: normal line pitch error of 6 µm max. for a pitch circle diameter of 50 mm). If the gear precision is not adequate, allow backlash to ensure that no radial load is placed on the motor shaft. Ball screw center line Servomotor shaft center line Shaft core displacement Backlash • Bevel gears will cause a load to be applied in the thrust direction depending on the structural precision, the gear precision, and temperature changes. Provide appropriate backlash or take other measures to ensure that no thrust load is applied which exceeds specifications. Adjust backlash by adjusting the distance between shafts. Bevel gear Make moveable. • Do not put rubber packing on the flange surface. If the flange is mounted with rubber packing, the motor flange may separate due to the tightening strength. • When connecting to a V-belt or timing belt, consult the maker for belt selection and tension. A radial load twice the belt tension will be placed on the motor shaft. Do not allow a radial load exceeding specifications to be placed on the motor shaft due to belt tension. If an excessive radial load is applied, the motor shaft may be damaged. Set up the structure so that the radial load can be adjusted. A large radial load may also be applied as a result of belt vibration. Attach a brace and adjust Servo Driver gain so that belt vibration is minimized. Pulley Pulley for tension adjustment (Make adjustable.) Belt Tension H Connectors Conforming to EC Directives The Power Cable and Encoder Cable connectors listed in the following table are recommended for conforming to EC Directives. Note The connectors for the Servomotor models not listed below, i.e., 3,000-r/min Servomotors (30 to 750 W) and all 3,000-r/min Flat-style Servomotor models, already conform to EC Directives and do not need to be changed. 3-5 System Design and Installation Chapter 3 D Recommended Connectors For Power Cables Servomotor type Without brake 3,000-r/min Servomotor model Connector model Angled g type yp CE05 8A18 10SD B BAS CE05-8A18-10SD-B-BAS Cable clamp model For sheath external diameter off 6.5 6 5 to 8.7 8 7 dia.: di CE3057-10A-3 (D265) 1 kW R88M-W1K030j-j 1.5 kW R88M-W1K530j-j 2 kW R88M-W2K030j-j 300 W R88M-W30010j-j 600 W R88M-W60010j-j 900 W R88M-W90010j-j 450 W R88M-W45015j-j 850 W R88M-W85015j-j 1.3 kW R88M-W1k315j-j 6,000-r/min 400 VAC type 1 kW R88M-W1K060j-j 1.5 kW R88M-W1K560j-j 3,000-r/min 3 kW R88M-W3K030j-j 4 kW R88M-W4K030j-j 5 kW R88M-W5K030j-j 1.8 kW R88M-W1K815j-j 2.9 kW R88M-W2K915j-j 4.4 kW R88M-W4K415j-j JL04V-8A22-22SE-EB For sheath external diamediame ter of 12.9 to 15.9 dia.: JL04-2022CK(14) -- 5.5 kW R88M-W5K515j-j JL04V-6A32-17SE -- 7.5 kW R88M-W7K515j-j JL04V-6A32-17SE -- 11 kW R88M-W11K015j-j JL04V-6A32-17SE -- 15kW R88M-W15K015j-j JL04V-6A32-17SE -- 3 kW R88M-W3K060j-j Angled type JL04V-8A22-22SE-EB For sheath external diameter of 6.5 to 9.5 dia.: JL04-2022CK(09) 1,000-r/min 1,500-r/min 400 VAC type 1,500-r/min 400 VAC type 6,000-r/min 400 VAC type Straight type CE06 6A18 10SD B BSS CE06-6A18-10SD-B-BSS Maker DDK Ltd. For sheath external diamediame ter of 8.5 to 11 dia.: CE3057-10A-2 (D265) ( ) For sheath external diamet off 10 ter 10.5 5 to t 14.1 14 1 dia.: di CE3057-10A-1 (D265) Angled type JL04V-8A22-22SE-EB Straight type JL04V 6A22 22SE EB JL04V-6A22-22SE-EB Straight type JL04V-6A22-22SE-EB For sheath external diameter of 6.5 to 9.5 dia.: JL04-2022CK(09) For sheath external diamediame ter of 9.5 to 13 dia.: JL04 2022CK(12) JL04-2022CK(12) Japan Aviation Electronics Industry, Ltd. (JAE) For sheath external diameter of 9.5 to 13 dia.: JL04-2022CK(12) For sheath external diameter of 12.9 to 15.9 dia.: JL04-2022CK(14) 1,000-r/min 1,000-r/min 3-6 4 kW R88M-W4K060j-j JL04V-8A22-22SE-EB -- 1.2 kW R88M-W1K210j-j Angled type JL04V-8A22-22SE-EB For sheath external diameter of 6.5 to 9.5 dia.: ( ) JL04-2022CK(09) 2 kW R88M-W2K010j-j 3 kW R88M-W3K010j-j 4 kW R88M-W4K030j-j Angled type JL04V-8A32-17SE 5.5 kW R88M-W5K530j-j Straight type JL04V-6A32-17SE Straight type JL04V-6A22-22SE-EB For sheath external diameter of 9.5 to 13 dia.: ( ) JL04-2022CK(12) Japan Aviation Electronics I d t Industry, Ltd. (JAE) For sheath external diameter of 12.9 to 15.9 dia.: JL04-2022CK(14) (Use a conduit.) Japan Aviation Electronics Industry, Ltd. (JAE) System Design and Installation Servomotor type With brake 3,000-r/min 230 VAC type 1,000-r/min 3,000-r/min 230 VAC type 1,000-r/min 1,000-r/min (See note.) Servomotor model Chapter 3 Connector model Angled type JL04V 8A20 15SE EB JL04V-8A20-15SE-EB 1 kW R88M-W1K030j-Bj 1.5 kW R88M-W1K530j-Bj 2 kW R88M-W2K030j-Bj 300 W R88M-W30010j-Bj 600 W R88M-W60010j-Bj 900 W R88M-W90010j-Bj 3 kW R88M-W3K030j-Bj Angled type JL04V 8A24 10SE EB JL04V-8A24-10SE-EB 4 kW R88M-W4K030j-Bj Straight type JL04V 6A24 10SE EB JL04V-6A24-10SE-EB 5 kW R88M-W5K030j-Bj 1.2 kW R88M-W1K210j-Bj 2 kW R88M-W2K010j-Bj 3 kW R88M-W3K010j-Bj 4 kW R88M-W4K030j-Bj 5.5 kW R88M-W5K530j-Bj Straight type JL04V-6A20-15SE-EB Cable clamp model For sheath external diameter of 6.5 6 5 to 9.5 9 5 dia.: dia : ( ) JL04-2022CK(09) For sheath external diameter of 9 9.5 5 to 13 dia.: dia : JL04-2022CK(12) ( ) Maker Japan Aviation ElecElec tronics I d t Industry, Ltd. (JAE) For sheath external diameter of 12 12.9 9 to 15.9 15 9 dia.: dia : JL04-2022C K(14) For sheath external diameter of 9 to 12 dia.: JL JL04-2428CK(11) CK( ) For sheath external diamediame ter of 12 to 15 dia.: JL04-2428CK(14) Japan Aviation ElecElec tronics i Industry, Ltd (JAE) Ltd. For sheath external diameter of 15 to 18 dia.: JL04 2428CK(17) JL04-2428CK(17) For sheath external diamet off 18 tto 20 dia.: ter di JL04-2428CK(20) (For power connector) Angled type JL04V-8A32-17SE Straight type JL04V-6A32-17SE (Use a conduit.) DDK Ltd. For sheath external diameter of 5 to 8 dia.: CE3057-4A-1 Japan Aviation Electronics Industry, Ltd. (JAE) For sheath external diameter of 6.5 to 8.7 dia.: CE3057-10A-(D265) DDK Ltd. For sheath external diamediame ter of 8.5 to 11 dia.: CE3057 10A 2 (D265) CE3057-10A-2 (For brake connector) Angled type MS3108A10SL-3S (D190): Plug CE-10SLBA-S: Back shell Straight type MS3108A10SL-3S (D190): Plug CE-10SLBS-S: Back shell 1,500-r/min 400VAC type 3,000-r/min 400VAC type 6,000-r/min 400VAC type 450 W R88M-W45015j-j 850 W R88M-W85015j-j (For power connector) Angled type CE05-8A18-10SD-B-BAS 1.3 kW R88M-W1K315j-j Straight type CE06-6A18-10SD-B-BSS 4.4 kW R88M-W4K415j-Bj CE05-8A10SL-3SC-B-BA(S)S 5.5 kW R88M-W5K515j-Bj CE05-8A10SL-3SC-B-BA(S)S 7.5 kW R88M-W7K515j-Bj CE05-8A10SL-3SC-B-BA(S)S 11 kW R88M-W11K015j-Bj CE05-8A10SL-3SC-B-BA(S)S 15 kW R88M-W15K015j-Bj CE05-8A10SL-3SC-B-BA(S)S 1 kW R88M-W1K030j-j 1.5 kW R88M-W1K530j-j 2 kW R88M-W2K030j-j 1 kW R88M-W1K060j-j 1.5 kW R88M-W1K560j-j Straight type Plug: CE05-6A10SL-3SC-B-BSS For sheath external diamediame ter of 10.5 to 14.1 dia.: CE3057-10A-1 (D265) For sheath external diameter of 5 to 8 dia.: dia : CE3057 4A 1 (D265) CE3057-4A-1 (For brake connector) g yp Angled type Pl Plug: CE05-8A10SL-3SC-B-BAS CE05 8A10SL 3SC B BAS Japan Aviation ElecElec tronics DDK Ltd Ltd. 4 kW R88M-W4K060j-Bj CE05-8A10SL-3SC-B-BA(S)s -- DDK Ltd. 1,500-r/min 400VAC type 1.8 kW R88M-W1K815j-j 2.9 kW R88M-W2K915j-j (For power connector) g yp Angled type JL04V 8A22 22SE EB JL04V-8A22-22SE-EB For sheath external diameter of 6.5 to 9.5 dia.: JL04 2022CK (09) JL04-2022CK 3,000-r/min 400VAC type 3 kW R88M-W3K030j-j g type yp Straight JL04 6A22 22SE EB JL04v-6A22-22SE-EB For sheath external diamet off 9 ter 9.5 5 to t 13 dia.: di JL04-2022CK (12) Japan Aviation Elect i Intronics I dustry Ltd. (JAE) 6,000-r/min 3 kW R88M-W3K060j-j For sheath external diameter of 12.9 to 15.9 dia.: JL04-2022CK (14) 3-7 System Design and Installation Servomotor type 6,000 / 3 kW Servomotor model j R88M W3K060j 400 VAC type Chapter 3 Connector model Cable clamp model (For brake connector) Angled type Plug: CE05-8A10SL-3SC-B-BASStraight type Plug: CE05-6A10SL-3SC-B-BSS For sheath external diameter of 5 to 8 dia.: CE3057-4A-1 (D265) Maker DDK Ltd. Note For 4-kW and 5.5-kW Servomotors and all 400VAC type Servomotors, there are separate con- nectors for power and brakes. For that reason, when a Servomotor with a brake is used, it will require both a Power Cable for a Servomotor without a brake and a Power Cable for a Servomotor with a brake. For Encoder Cables Servomotor type 3,000-r/min (1 to 5 kW) 6,000-r/min (1 to 4 kW) 1,500-r/min (450 W to 15 kW) 1,000-r/min (300 W to 5.5 kW) Servomotor model R88M-W1K030j-j to R88M-W5K030j-j Connector model Cable clamp model Maker Angled type For sheath external diam- Japan Aviation JL08A-20-29S-J1-EB eter of 6.5 to 9.5 dia.: Electronics JL04-2022CKE(09) Industry, Ltd. Straight type JL06A-20-29S-J1-EB For sheath external diam- (JAE) eter of 9.5 to 13 dia.: JL04-2022CKE(12) R88M-W30010j-j to R88M-W5K530j-j For sheath external diamdiam eter of 12.9 to 16 dia.: JL04-2022CKE(14) H Water and Drip Resistance The enclosure ratings for the Servomotors are as follows: 6,000-r/min Servomotors (1 to 4kW): IP67 (except for through-shaft parts). Models are also available with IP67 ratings that include through-shaft parts. 3,000-r/min Servomotors (30 to 750 W): IP55 (except for through-shaft parts). 3,000-r/min Servomotors (1 to 5 kW): IP67 (except for through-shaft parts). Models are also available with IP67 ratings that include through-shaft parts. 3,000-r/min Flat-style Servomotors (100 W to 1.5 kW): IP55 (except for through-shaft parts). Models are also available with IP67 ratings that include through-shaft parts. 1,500-r/min Servomotors (450 W to 15 kW): IP67 (except for through-shaft parts). Models are also available with IP67 ratings that include through-shaft parts. 1,000-r/min Servomotors (300 W to 5.5 kW): IP67 (except for through-shaft parts). Models are also available with IP67 ratings that include through-shaft parts. The standard cable conforms to IP30. The R88A-j-E and R88A-- j --DE conform to IP67. 3-8 System Design and Installation Chapter 3 H Oil Seals If the Servomotor is to be used in a location where it may be exposed to oil or grease, select an IP67-rated Servomotor or a Servomotor with an oil seal. H Other Precautions • Do not apply commercial power directly to the Servomotor. The Servomotors run on synchronous AC and use permanent magnets. Applying commercial power directly will burn out the motor coils. • Take measures to prevent the shaft from rusting. The shafts are coated with anti-rust oil when shipped, but anti-rust oil or grease should also be applied when connecting the shaft to a load. • Absolutely do not remove the encoder cover or take the motor apart. The magnet and the encoder are aligned in the AC Servomotor. If they become misaligned, the motor will not operate. 3-9 System Design and Installation 3-2 Chapter 3 Wiring 3-2-1 Connecting Cable This section shows the types of connecting cable used in an OMNUC W-series servo system. The wide selection of cables provided for configuring a servo system using a Motion Control Unit or Position Unit makes wiring simple. H Servo System Configuration Parameter Unit Parameter Unit Cable Note A 1- cable is provided with the Parameter Unit. If this is not long enough, then purchase Parameter Unit Cable (2 m). Computer Monitor Software Parameter Unit Computer Monitor Cable CN3 (Parameter Unit Connector) Analog Monitor Cable DOS/V personal computers Controller Motion Control Unit Motion Control Unit Cable For 1 axis R88A-BAT01W Absolute Encoder Backup Battery Unit For 2 axes CS1W-MC221/421 CV500-MC221/421 C200H-MC221 Position Control Unit CN1 (Control I/O Connector) Servo Relay Unit Cable Cable to Position Control Unit R88D-WTj Servo Driver Cable to Servo Driver (Encoder Connector) Servo Relay Unit C200HW-NC113 C200HW-NC213 C200HW-NC413 C500-NC113 C500-NC211 C200H-NC112 C200H-NC211 Other Controllers C500-NC222, etc. Power Cable Encoder Cable Terminal Block Cable Terminal Block Cable Connector Terminal Block General Control Cable and Control I/O Connector R88M-Wj Servomotor Note See page 2-99 for C200HW-MC402 motion control unit terminal block and cables. 3-10 System Design and Installation Chapter 3 H Selecting Connecting Cables 1. Motion Control Unit Cable There are special cables for 1-axis and 2-axis Motion Control Unit operation. Select the appropriate cable for the number of axes to be connected. Motion Control Unit CS1W-MC221/421 CV500-MC221/421 C200H-MC221 For 1 axis Cable R88A-CPWjjjM1 For 2 axes R88A-CPWjjjM2 Remarks The empty boxes in the model numbers are for cable length. The cables can be 1, 1 2, 2 3, 3 or 5 meters long. (For example, R88A-CPW002M1 is for one axis and is 2 meters long.) 2. Servo Relay Unit Cable Select a Servo Relay Unit and Cable to match the Position Control Unit that is to be used. Position Control Unit C200H-NC112 C200HW-NC113 C200HW-NC213 C200HW-NC413 C200H-NC211 C500-NC113 C500-NC211 Cable to Position Control Unit XW2Z-jjjJ-A1 XW2Z-jjjJ-A6 XW2Z-jjjJ-A7 Servo Relay Unit XW2B-20J6-1B Cable to Servo Driver XW2Z-jjjJ-B4 XW2B-40J6-2B XW2Z-jjjJ-A2 Note 1. The empty boxes in the model numbers are for cable length. The cables can be 0.5 or 1 meter long. (For example, XW2Z-050J-A1 is 0.5 meter long.) Note 2. When 2-axis control is used with C200HW-NC213, C200HW-NC413, C200H-NC211, or C500-NC211 Position Control Units, two cables are required to the Servo Driver. 3. Connector--Terminal Block Cables These cables are used for connecting to Controllers for which no special cable is provided. The cables and terminal block convert the Servo Driver’s Control I/O Connector (CN1) signals to terminal block connections. Connector Terminal Block XW2B-50G5 Cable R88A-CTWjjjN Remarks The empty boxes in the model numbers are for cable length. The cables can be 1 or 2 meters long. (For example, R88A-CTW002N is 2 meters long.) 4. General Control Cable and Control I/O Connector These cables and connector are used for connecting to Controllers for which no special cable is provided, and when the cable for the Servo Driver’s control I/O connector is prepared by the user. 3-11 System Design and Installation Name General Control Cable Cable R88A-CPWjjjS Control I/O Connector R88A-CNU11C Chapter 3 Remarks The cable is attached to a connector that connects to the Control I/O Connector (CN1). The empty boxes in the model numbers are for cable length. The cables can be 1 or 2 meters long. (For example, R88A-CPW001S is 1 meter long.) This is the connector for connecting to the Control I/O Connector (CN1). (This item is a connector only.) 5. Power Cable Select a Power Cable to match the Servomotor that is to be used. Servomotor type 1,000-r/min , / S Servomotors 230 V AC C 3,000-r/min , / Flat-style y S Servomotors 230 V AC C 3,000-r/min , / S Servomotors 230 V AC C 1,500-r/min Se o o o s 400 00 V AC C Servomotors 1,500-r/min Se o o o s 400 00 V AC C Servomotors 3,000-r/min Flat-style Servomotors 400 V AC 3,000-r/min Servomotors 400 V AC 3,000-r/min Se o o o s 400 00 V AC C Servomotors 3-12 300 to 900 W 1.2 to 3 kW 4 kW Power Cables for Servomotors Without Brakes R88A-CAWCjjjS-E R88A-CAWDjjjS-E R88A-CAWEjjjS 5.5 kW R88A-CAWFjjjS 100 to 750 W 1.5 kW 30 to 750 W 1 to 2 kW 3 to 5 kW 450 to 1.3 kW R88A-CAWAjjjS(--DE) R88A-CAWBjjjS(--DE) R88A-CAWAjjjS(--DE) R88A-CAWCjjjS-E R88A-CAWDjjjS-E R88A-CAWCjjjS-E 1.8 to 2.9 kW R88A-CAWDjjjS-E 4.4 kW R88A-CAWGjjjS-E 5.5 kW R88A-CAWFjjjS-E 7.5 kW, 11 kW R88A-CAWHjjjS-E 15 kW R88A-CAWJjjjS-E 200 W to 1.5 kW, R88A-CAWKjjjS(-DE) 300 W,, 650 W R88A-CAWKjjjS(-DE) 1 to 2 kW R88A-CAWCjjjS-E 3 kW R88A-CAWDjjjS-E Power Cables for Servomotors With Brakes R88A-CAWCjjjB R88A-CAWDjjjB R88A-CAWEjjjS (For Power Connector) R88A-CAWEjjjB (For Brake Connector) R88A-CAWFjjjS (For Power Connector) R88A-CAWEjjjB (For Brake Connector) R88A-CAWAjjjB(-DE) R88A-CAWBjjjB(-DE) R88A-CAWAjjjB(-DE) R88A-CAWCjjjB R88A-CAWDjjjB R88A-CAWCjjjB-E (brake cable only) R88A-CAWCjjjB-E (brake cable only) R88A-CAWCjjjB-E (braking cable only) R88A-CAWCjjjB-E (braking cable only) R88A-CAWCjjjB-E (braking cable only) R88A-CAWCjjjB-E (braking cable only) R88A-CAWKjjjB-E R88A-CAWKjjjB-E R88A-CAWCjjjB-E (brake cable only) R88A-CAWCjjjB-E (brake cable only) System Design and Installation Servomotor type 6,000-r/min Se o o o s 400 00 V AC C Servomotors 6,000-r/min Servomotors 400 V AC Chapter 3 1 to 1.5 kW Power Cables for Servomotors Without Brakes R88A-CAWCjjjS-E 3 kW R88A--CAWDjjjS-E 4 kW R88A-CAWDjjjS-E Power Cables for Servomotors With Brakes R88A-CAWCjjjB-E (brake cable only) R88A-CAWCjjjB-E (brake cable only) R88A-CAWCjjjB-E (braking cable only) Note 1. The empty boxes in the model numbers are for cable length. The cables can be 3, 5, 10, 15 or 20 meters long. (For example, R88A-CAW003S is 3 meters long.) Note 2. For 4-kW and 5.5-kW Servomotors and 400 V AC type Servomotor, there are separate connectors for power and brakes. For that reason, when a Servomotor with a brake is used, it will require both a Power Cable for a Servomotor without a brake and a Power Cable for a Servomotor with a brake. Note 3. The ’--DE’ type cables are flexible cables with IP67 connectors. These cables should be used in combination with a ’--D’ type motor. For example the R88M--WP10030H--S1--D motor could be used with the R88A--CAWA0035--DE power cable and R88A--CRWA003C--DE encoder cable. 6. Encoder Cable Select an Encoder Cable to match the Servomotor that is to be used. Servomotor type 3,000-r/min , / 30 to 750 W S Servomotors 1 to 5 kW 3,000-r/min Flat-style 100 W to 1.5 kW Servomotors 1,000-r/min 300 W to 5.5 kW Servomotors 1,500-r/min 450 W to 15 kW Servomotors 6,000-r/min 1 kW to 3 kW Servomotors Encoder Cable R88A-CRWAjjjC(--DE) R88A-CRWBjjjN-E R88A-CRWAjjjC(--DE) R88A-CRWBjjjN-E Remarks The empty p y boxes in the model numbers are for f cable length. The cables can be 3 3, 5 5, 10 10, 15 15, 20 meters long. (For example, R88A-CRWA003C is 3 meters long.) R88A-CRWBjjjN-E R88A-CRWBjjjN-E Note The ’--DE’ type cables are flexible cables with IP67 connectors. These cables should be used in combination with a ’--D’ type motor. For example, the R88M--WP10030H--S1--D could be used with the R88A--CAW0035--DE power cable and R88A--CRW003C--DE encoder cable. 7. Parameter Unit Cable With OMNUC W-series Servo Drivers, parameter settings and Servo Driver monitoring can be carried out using the display and settings areas on the front panel of the Servo Driver. A Parameter Unit (R88APR02W) is required in order to perform these operations at a distance from the Servo Driver, or using a control box. If the 1-meter cable provided with the Parameter Unit is not long enough, then replace it with 2-meter Parameter Unit Cable. Note If this cable is connected to an OMNUC U-series Hand-held Parameter Unit (R88A-PR02U), that Unit can be used as a W-series Parameter Unit. Name/specifications Parameter Unit Cable 2m Model R88A-CCW002C Remarks Only 2-meter cables are available. 3-13 System Design and Installation Chapter 3 8. Computer Monitor Cable A Computer Monitor Cable and the OMNUC W-series Computer Monitor Software for Servo Drivers (run on Windows) are required to make Servo Driver parameter settings and perform monitoring from a personal computer. Name/specifications Computer Monitor For DOS personal 2 m Cable computers Model Remarks R88A-CCW002P2 Only 2-meter cables are available. 9. Analog Monitor Cable This is the cable for connecting to the Servo Driver’s Analog Monitor Connector (CN5). It is required for connecting analog monitor outputs to an external device (such as a measuring instrument). Name/specifications Analog Monitor Cable 1m 3-14 Model R88A-CMW001S Remarks Only 1-meter cables are available. System Design and Installation Chapter 3 3-2-2 Peripheral Device Connection Examples H R88D-WTA3HL/-WTA5HL/-WT01HL/-WT02HL/-WTA3H/-WTA5H/-WT01H/-WT02H/-WT04H /-WT08HH/-WT15HH Single-phase 100/115 V AC, 50/60 Hz: R88D-WTjjHL Single-phase 200/230 V AC, 50/60 Hz: R88D-WTjjH Noise filter (See note 2.) Main-circuit power supply Main-circuit connector (See note 2.) Class-3 ground Surge killer (See note 2.) Servo error display OMNUC W-series AC Servo Driver Power Cable OMNUC W-series AC Servomotor 24 V DC DC Reactor Class-3 ground Encoder Cable 24 V DC 24 V DC Usercontrolled device (See note 1.) (See note 3.) Control cable Note 1. 2. 3. 4. Set by user parameter Pn50F. Recommended product in 3--2--4 Wiring for Noise Resistance. For Confirmity to EC Directives, refer to 3--2--5 Winning for Conformity to EMC Directives. Recommended relay: My relay (24V), by OMRON R88D-WT08HH and R88D-WT15HH servodrivers have changed from three-phase specifications to single-phase power supply specifications. Main circuit connection terminals (L1, L2, L3) remain. These Servodrivers have terminal B3 and internal regenerative resistor. Observe the following points: 1. Connect main power supply shown above to L1 and L3 terminals. Single-phase 220 to 230 V AC +10% to 15%, 50/60 Hz .If a power supply of 187 V (--15% of 220 V) or less is used, alarm A41 indicating voltage shortage, may occure when accelerating to maximum speed with maximum torque of Servomotor. 2. Short circuit B2--B3 terminals using the internal regenerative resistor. If the capacity of the regenerative resistor is insufficient, remove the lead between B2 and B3 terminal, and connect external regenerative resistor unit to the B1 and B2 terminals. 3-15 System Design and Installation Chapter 3 H Three-phase 400VAC connection (example) Three-phase 380/480 V AC 50/60 Hz Noise filter (See note 2.) Main-circuit power supply Main-circuit connector (See note 2.) Class-3 ground Surge killer (See note 2.) Servo error display OMNUC W-series AC Servo Driver Power Cable OMNUC W-series AC Servomotor 24 V DC 0 V 24 V DC DC Reactor Class-3 ground Encoder Cable 24 V DC 24 V DC Usercontrolled device (See note 1.) Control cable (See note 3.) Note 1. Set by user parameter Pn50F. 2. Recommended product in 3-2-4 Wiring for Noise Resistance. For conformity to EC Directives, refer to 3-2-5 Wiring for Conformity to EMC Directives. 3. Recommended relay: MY relay (24 V), by OMRON 3-16 System Design and Installation Chapter 3 3-2-3 Terminal Block Wiring When wiring a Terminal Block, pay attention to wire sizes, grounding systems, and antinoise measures. H Terminal Block Names and Functions Terminal Name label Main circuit L1 power supply input L2 Main circuit DC output (positive) ¨1 Connection terminals for DC Reactor for power supply harmonic control L1C Main circuit DC output (negative) Control circuit power supply input L2C B1 B2 External regeneration resistance connection terminal B3 U V W R88D-WTjH (500 W to 6 kW) Three-phase 200/230 V AC (170 to 253 V), 50/60 Hz R88D-WTjHF (0.5 to 15 kW) Three-phase 380/480 V AC (323 to 528 V), 50/60 Hz ¨ © R88D-WTjH(H) (30 to 1500 W) Single-phase 200/230 V AC (170 to 253 V), 50/60 Hz R88D-WTjHL (30 to 200 W) Single phase 100/115 V AC (85 to 127 V), Single-phase V) 50/60 Hz L3 ¨2 Function Servomotor connection terminals Frame ground Do not connect anything to these terminals. (Only the R88D-WT60H has this terminal.) Normally short between ¨1 and ¨2. When harmonic control measures are required, q , connect a DC Reactor between ¨1 and ¨2. (The R88D-WT60H does not have these terminals.) Do not connect anything to these terminals. R88D-WTjH(H) Single-phase 200/230 V AC (170 to 253 V), 50/60 Hz R88D WTjHL R88D-WTjHL Single-phase 100/115 V AC (85 to 127 V), 50/60 Hz R88D-WTjHF 24 V DC 30 to 400 W: These terminals normally do not need to be connected. If there is high regenerative energy, connect an External Regeneration Resistor between B1 and B2. 500 W to 5 kW: Normally short between B2 and B3. If there is high regenerative energy, remove the short bar between B2 and B3 and connect an External Regeneration Resistor between B1 and B2. B2 6 to 15 kW: Connect an External Regeneration Resistance Unit between B1 and B2. These are the output p terminals to the Servomotor. Be careful to wire them correctly. This is the ground terminal. Ground to a 100 Ω or less. 3-17 System Design and Installation Chapter 3 H Terminal Block Wire Sizes D 100-V AC Input (R88D-WTjHL) Item Model R88D-WTA3HL R88D-WTA5HL R88D-WT01HL R88D-WT02HL Unit Power supply capacity Main circuit Effective current power supply l Wire size input (L1, (L1 L2) Screw size (See note 1.) Torque Control circuit Effective current power supply l Wire size input (L1C, (L1C Screw size L2C) Torque Servomotor Effective current connection terter Wire size minal (U, V, W, ) Screw size (See note 2.) Frame g ground ( ) kVA 0.15 0.25 0.4 0.6 A (rms) mm2 -- 1.8 1.25 3.0 1.25 5.2 2 0.13 1.25 0.13 1.25 0.13 1.25 NSm A (rms) 1.1 1.25 --0.13 1.25 --0.44 0.64 0.91 2.1 mm2 1.25 1.25 1.25 1.25 -- -- Torque NSm -- Wire size Screw size Torque mm2 2 M4 1.2 2 M4 1.2 2 M4 1.2 2 M4 1.2 NSm A (rms) mm2 -- -NSm Note 1. Use the same wire sizes for ¨1, ¨2, B1, and B2. Note 2. Connect special OMRON Power Cable to the Servomotor connection terminals. D 200-V AC Input (R88D-WTjH(H,L)) Item Model Unit R88DWTA3H R88DWTA5H R88DWT01H R88DWT02H R88DWT04H R88DWT05H R88DWT08H (H) R88DWT10H R88DWT15H (H) R88DWT20H R88DWT30H R88DWT50H R88DWT60H Power supply capacity kVA 0.2 0.25 0.4 0.75 1.2 1.4 1.9 2.3 3.2 4.3 5.9 7.5 12.5 Main circuit power supply i input t (L1 (L1, L2 or L1, L2, L3) ((See note 1.)) Effective current A (rms) 0.8 1.1 2.0 3.4 5.5 4.0 5.4 7.0 9.5 12.0 17.0 28.0 32.0 Wire size mm2 1.25 1.25 1.25 1.25 2 2 2 2 3.5 3.5 3.5 5.5 8 Screw size -- -- M4 M4 M5 M6 Torque NSm -- 1.2 1.2 2 2.5 Effective current A (rms) 0.13 0.13 0.13 0.13 0.13 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.27 Wire size mm2 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 Screw size -- -- M4 M4 M4 M4 Torque NSm -- 1.2 1.2 1.2 1.2 Effective current A (rms) 0.44 0.64 0.91 2.1 2.8 3.0 5.7 7.6 11.6 18.5 24.8 32.9 46.9 Wire size mm2 1.25 1.25 1.25 1.25 1.25 2 2 3.5 3.5 3.5 5.5 8 14 Screw size -- -- M4 M4 M5 M6 Torque NSm -- 1.2 1.2 2 2.5 Wire size mm2 2 2 2 2 2 2 2 2 2 2 2 2 2 Screw size -- M4 M4 M4 M4 M4 M4 M4 M4 M4 M4 M4 M4 M8 Torque NSm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 6 Control circuit power supply l iinputt (L1C, L2C) Servomotor connection t terminal i l (U, V, W, ) (See note 2.) Frame ground d ( ) Note 1. Use the same wire sizes and tightening torques for ¨1, ¨2, B1, and B2. Note 2. Connect special OMRON Power Cable to the Servomotor connection terminals. 3-18 System Design and Installation Chapter 3 D 400-V AC Input (R88D-WTjHF) Item Model Unit Power supply capacity Main circuit power pp y input p supply Control circuit power pp y input p supply Servomotor connection terminal Frame ground kVA Effective A (rms) current R88D05HF R88D10HF R88D15HF R88D20HF R88D30HF R88D50HF R88D60HF R88D75HF R88D110HF R88D150HF 1.2 2.3 3.2 4.9 6.8 14.9 12.4 15.4 22.6 30.9 5.51 9.62 13.3 19.3 29.1 38.52 43.83 55.2 63.6 82.6 Wire size mm2 1.25 1.25 1.25 2 2 3.5 3.5 5.5 8 14 Screw size -- -- -- -- M4 M4 M5 M5 M5 M8 M8 Torque Nm -- -- -- 1.2 1.2 2 2 2 6 6 -- -- 0.37 -- 0.57 0.52 -- 0.55 -- 0.75 Effective A (rms) current Wire size mm2 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 Screw size -- -- -- -- M4 M4 M4 M4 M4 M4 M4 Torque Nm Effective A (rms) current -- -- -- 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.9 3.5 5.4 8.4 11.9 16.5 20.8 25.4 28.1 37.2 Wire size mm2 1.25 1.25 1.25 2 2 3.5 5.5 5.5 8 14 Screw size -- -- -- -- M4 M4 M5 M5 M5 M8 M8 Torque Nm -- -- -- 1.2 1.2 2 2 2 6 6 Wire size mm2 2 2 2 2 2 2 2 2 2 2 Screw size -- M4 M4 M4 M4 M4 M4 M8 M8 M8 M8 Torque Nm 1.2 1.2 1.2 1.2 1.2 1.2 6 6 6 6 H Wire Sizes and Allowable Current The following table shows the allowable current for when there are three wires. D 600-V Heat-resistant Vinyl Wiring (HIV) (Reference Values) AWG size 20 -18 16 14 12 10 8 6 Nominal crosssectional area 2) ( (mm Configuration ((wires/mm2) 0.5 0.75 0.9 1.25 2.0 3.5 5.5 8.0 14.0 19/0.18 30/0.18 37/0.18 50/0.18 7/0.6 7/0.8 7/1.0 7/1.2 7/1.6 Conductive resistance (Ω/k ) (Ω/km) 39.5 26.0 24.4 15.6 9.53 5.41 3.47 2.41 1.35 Allowable current (A) for ambient temperature 30°C 6.6 8.8 9.0 12.0 23 33 43 55 79 40°C 5.6 7.0 7.7 11.0 20 29 38 49 70 50°C 4.5 5.5 6.0 8.5 16 24 31 40 57 3-19 System Design and Installation Chapter 3 H Terminal Block Wiring Procedure Connector-type Terminal Blocks are used for Servo Drivers of 1.5 kW or less (R88D-WTA3Hj to R88DWT15Hj). The procedure for wiring these Terminal Blocks is explained below. Connector-type Terminal Block (Example: R88D-WT01H) 1. Remove the Terminal Block from the Servo Driver. ! Caution The Terminal Block must be removed from the Servo Driver before being wired. The Servo Driver will be damaged if the wiring is done with the Terminal Block in place. 2. Strip the covering off the ends of the wires. Prepare wires of the right sizes, according to the tables provided under Terminal Block Wire Sizes above, and strip off 8 or 9 mm of the covering from the end of each wire. 8 to 9 mm 3. Open the wire insertion slots in the Terminal Block There are two ways to open the wire insertion slots, as follows: S Pry the slot open using the lever that comes with the Servo Driver (as in Fig. A). S Insert a flat-blade screwdriver (end width: 3.0 to 3.5 mm) into the opening for Servo Driver installation, and press down firmly to open the slot (as in Fig. B). 210-120J Lever (Wago Company of Japan Ltd) Fig. A 3-20 Fig. B System Design and Installation Chapter 3 4. Insert the wire into the slot. With the slot held open, insert the end of the wire. Then let the slot close by releasing the pressure from the lever or the screwdriver. 5. Mount the Terminal Block to the Servo Driver. After all of the terminals have been wired, return the Terminal Block to its original position on the Servo Driver. 3-2-4 Wiring for Noise Resistance System noise resistance will vary greatly depending on the wiring method used. This section explains how to reduce noise through proper wiring. H Wiring Method D R88D-WTA3Hj to R88D-WT15H(H) Servo Drivers (Single-phase Power Supply Input) AC power supply NFB Surge absorber Noise filter Contactor X1 Metal duct Fuse Thick power line (3.5 mm2) Class-3 ground (to 100Ω or less) Ground plate Ground control box Machine ground Controller power supply D R88D-WT05H to R88D-WT60H Servo Drivers (Three-phase Power Supply Input) AC power supply NFB Surge absorber Noise filter Contactor X1 Metal duct Fuse Thick power line (3.5 mm2) Class-3 ground (to 100Ω or less) Ground plate Machine ground Ground control box Controller power supply 3-21 System Design and Installation Chapter 3 • Ground the motor’s frame to the machine ground when the motor is on a movable shaft. • Use a grounding plate for the frame ground for each Unit, as shown in the above diagrams, and ground to a single point. • Use ground lines with a minimum thickness of 3.5 mm2, and arrange the wiring so that the ground lines are as short as possible. • If no-fuse breakers are installed at the top and the power supply line is wired from the lower duct, use metal tubes for wiring and make sure that there is adequate distance between the input lines and the internal wiring. If input and output lines are wired together, noise resistance will decrease. • No-fuse breakers, surge absorbers, and noise filters (NF) should be positioned near the input terminal block (ground plate), and I/O lines should be isolated and wired using the shortest distance possible. • Wire the noise filter as shown at the left in the following illustration. The noise filter should be installed at the entrance to the control box whenever possible. Correct: Separate input and output WRONG: Noise not filtered effectively AC output AC input AC input Ground Ground AC output • Use twisted-pair cables for the power supply cables whenever possible, or bind the cables. Correct: Properly twisted Correct: Cables are bound. Driver Driver or Binding • Separate power supply cables and signal cables when wiring. H Selecting Components This section explains the criteria for selecting the connection components required for improving noise resistance. These criteria include capacity performance, applicable range, and so on. For more details, contact the manufacturers directly. 3-22 System Design and Installation Chapter 3 D No-fuse Breakers (NFB) When selecting no-fuse breakers, take into consideration the maximum output current and the inrush current. Maximum input current: The momentary maximum output for a Servo Driver is approximately three times that of the rated output, and a maximum output of three seconds can be executed. Therefore, select no-fuse breakers with an operating time of at least five seconds at 300% of the rated maximum output. General-purpose and low-speed no-fuse breakers are generally suitable. The table in 3-2-3 Terminal Block Wiring shows the rated power supply input currents for each Servomotor. Select a no-fuse-breaker with a rated current greater than the total effective load current (when multiple Servomotors are used). When making the selection, add in the current consumption of other controllers, and so on. Servo Driver inrush current: With low-speed no-fuse breakers, an inrush current 10 times the rated current flows for 0.02 second. For a simultaneous inrush for multiple Servo Drivers, select a no-fuse-breaker with a 20-ms allowable current greater than the total inrush current shown in the following table for the applicable Servomotor models. Inrush current (Ao-p) Servo Driver Control-circuit power supply 30 35 60 60 60 60 65 R88D-WTA3HL to -WT02HL R88D-WTA3H to -WT04H R88D-WT05H to -WT10H R88D-WT15H R88D-WT20H/-WT30H R88D-WT50H R88D-WT60H Main-circuit power supply 90 90 130 130 140 140 140 D Surge Absorbers Use surge absorbers to absorb surges from power supply input lines due to lightning, abnormal voltages, etc. When selecting surge absorbers, take into account the varistor voltage, the amount of surge immunity, and the amount of energy resistance. The surge absorbers shown in the following table are recommended. Maker Matsushita Electric Ishizuka Electronics Co. Model ERZC20EK471(W) ERZC25EK471(W) ERZC32EK471(W) Z25M471S Z33M471S Varistor voltage 470 V 470 V 470 V 470 V 470 V Max. limit voltage 775 V 775 V 775 V 775 V 775 V Surge immunity 5,000 A 10,000 A 20,000 A 10,000A 20,000 A Energy resistance 150 J 225 J 405 J 235 J 385 J Type Block Block Note 1. The (W) for the Matsushita models indicates that they are UL and CSA certified. Note 2. Refer to the manufacturers’ documentation for operating details. Note 3. The surge immunity is for a standard impulse current of 8/20 µs. If pulses are wide, either decrease the current or change to a larger-capacity surge absorber. Note 4. The energy resistance is the value for 2 ms. It may not be possible to retard high-energy pulses at less than 700 V. In that case, absorb surges with an insulated transformer or reactor. 3-23 System Design and Installation Chapter 3 D Noise Filters for Power Supply Input Use a noise filter to attenuate extraneous noise and to diminish noise radiation from the Servo Driver. Select a noise filter with a load current of at least twice the rated current. The following table shows noise filters that reduce by 40 dB noise between 200 kHz and 30 MHz. Type Single-phase g p Three-phase p 230 V AC C Three-phase p 400 V AC C Model R88A-FIW104-E R88A-FIW107-E R88A-FIW115-E R88A-FIW125-E LF-315K LF-325K LF-335K LF-380K ZCW2210-01 ZCW2220-01 ZCW2230-01 ZCW2240-01 ZACT2280-ME R88A-FIW4006-E R88A-FIW4010-E Rated current 4A 7A 15 A 25 A 15 A 25 A 35 A 80 A 10 A 20 A 30 A 40 A 80 A 6A 10A Maker Rasmi Tokin TDK Rasmi Note 1. To attenuate noise at frequencies of 200 kHz or less, use an insulated transformer and a noise filter. For high frequencies of 30 MHz or more, use a ferrite core and a high-frequency noise filter with a through-type capacitor. Note 2. If multiple Servo Drivers are to be connected to a single noise filter, select a noise filter with a rated current at least two times the total rated current of all the Servo Drivers. D Noise Filters for Servomotor Output Use noise filters without built-in capacitors on the Servomotor output lines. Select a noise filter with a rated current at least two times the total rated current of the Servo Driver’s continuous output current. The following table shows the noise filters that are recommended for Servomotor output. Maker Tokin Model LF-310KA LF-320KA LF-3510KA LF-3110KA Rated current 10 A 20 A 50 A 110 A Remarks Three-phase p block noise filter Note 1. Servomotor output lines cannot use the same noise filters used for power supplies. Note 2. Typical noise filters are used with power supply frequencies of 50/60 Hz. If these noise filters are connected to outputs of 11.7 kHz/5.9 kHz (the Servo Driver’s PWM frequency), a very large (about 100 times larger) leakage current will flow through the noise filter’s condenser and the Servo Driver could be damaged. 3-24 System Design and Installation Chapter 3 D Surge Killers Install surge killers for loads that have induction coils, such as relays, solenoids, brakes, clutches, etc. The following table shows types of surge killers and recommended products. Type Diode Features Diodes are relatively small devices such as relays used for loads when reset time is not an issue. The reset time is increased because the surge voltage is the lowest when power is cut off. Used for 24/48-V DC systems. Thyristor or Varistor Thyristor and varistor are used for loads when induction coils are large, as in electromagnetic brakes, solenoids, etc., and when reset time is an issue. The surge voltage when power is cut off is approximately 1.5 times that of the varistor. Capacitor + resistor Use capacitors and resistors for vibration absorption of surge when power is cut off. The reset time can be shortened by proper selection of the capacitor or resistor. Recommended products Use a fast-recovery diode with a short reverse recovery time. Fuji Electric Co., ERB44-06 or equivalent Select varistor voltage as follows: 24-V DC system: 39 V 100-V DC system: 200 V 100-V AC system: 270 V 200-V AC system: 470 V Okaya Electric Industries Co., Ltd. CR-50500 0.5 µF-50 Ω CRE-50500 0.5 µF-50 Ω S2-A-0 0.2 µF-500 Ω Note Thyristors and varistors are made by the following companies. Refer to manufacturers documentation for operating details. Thyristors: Ishizuka Electronics Co. Varistors: Ishizuka Electronics Co., Matsushita Electric Industrial Co. D Contactors When selecting contactors, take into consideration the circuit’s inrush current and the maximum momentary current. The Servo Driver inrush current is covered in the preceding explanation of no-fusebreaker selection, and the maximum momentary current is approximately twice the rated current. The following table shows the recommended contactors. Magnetic Contactors for the W-series Coil Voltage 110 V AC 230 V AC 24 V DC Rated current 20 A 20 A 35 A 50 A 90 A 20 A 35 A 50 A 90 A Order number J7K-BM 110 V 50 Hz J7K-BM 230 V 50 Hz J7K-CM 230 V 50 Hz J7K-DM 230 V 50 Hz J7K-EM 230 V 50 Hz J7K-BM-D 24 V DC J7K-CM-D 24 V DC J7K-DM-D 24 V DC J7K-EM-D 24 V DC Maker OMRON Additional Auxillary Contacts for Top Mounting on the Magnetic Contactor J73K-BM-11 J73K-BM-22 J73K-BM-31 2-pole 4-pole p 1M 1B 2M 2B 3M 1B OMRON M = Make contact B = Break contact 3-25 System Design and Installation Chapter 3 D Leakage Breakers Select leakage breakers designed for inverters. Since switching takes place inside the Servo Drivers, harmonic current leaks from the armature of the motor. With inverter leakage breakers, harmonic current is not detected, preventing the breaker from operating due to leakage current. When selecting leakage breakers, remember to also add the leakage current from devices other than the Servomotor, such as machines using a switching power supply, noise filters, inverters, and so on. For details on leakage breakers, refer to the manufacturer’s catalog. The following table shows the Servomotor leakage current for each Servo Driver model. Driver R88D-WTA3HL to -WT02HL R88D-WTA3H to -WT04H R88D-WT05H to -WT10H R88D-WT15H R88D-WT20H/-WT30H R88D-WT50H R88D-WT60H Leakage current (resistor/capacitor measurement) (commercial power supply frequency range) 16 mA 8 mA 3 mA 5 mA 6 mA 9 mA 21 mA Note 1. The above leakage current is for cases where Servomotor power line length is less than 10 meters. (It varies depending on the power line length and the insulation.) Note 2. The above leakage current is for normal temperature and humidity. (It varies depending on the temperature and humidity.) Leakage Breaker Connection Example AC power supply side No-fuse breaker Surge absorber Leakage breaker Noise filter Servo Driver side D Harmonic Current Countermeasures (AC Reactor) The AC Reactor is used for suppressing harmonic currents. It suppresses sudden and quick changes in electric currents. In September 1994, the Ministry of International Trade and Industry established guidelines for the suppression of harmonic waves emitted from home and general electric appliances. To comply with the guidelines, appropriate measures are required to suppress the influence of harmonic waves on power supply lines. Select the proper AC Reactor model according to the Servo Driver that is to be used. Note DC Reactors cannot be connected to the R88D-WT60H, so use an AC Reactor instead. 3-26 System Design and Installation Chapter 3 Reactor specifications Servo Drive Model number R88D-WTA3HL/A5HL/01HL R88D-WT02HL R88D-WTA3H/A5H/01H R88D-WT02H R88D-WT04H R88D-WT08HH R88D-WT15HH R88D-WT05H/08H/10H R88D-WT15H/20H R88D-WT30H R88D-WT50H R88D-WT60H R88D-WT05HF R88D-WT10HF/15HF R88D-WT20HF/30HF R88D-WT50HF R88A-PX5063 R88A-PX5062 R88A-PX5071 R88A-PX5070 R88A-PX5069 R88A-PX5079 R88A-PX5078 R88A-PX5061 R88A-PX5060 R88A-PX5059 R88A-PX5068 3G3IV-PUZBAB40A0.265MH R88A-PX5074 R88A-PX5075 R88A-PX5076 R88A-PX5077 DC Reactor Connection Example DC Reactor Servo Driver Rated current (A) 1.8 3.5 0.85 1.65 3.3 5.3 10.5 4.8 8.8 14.0 26.8 40 1.5 4.5 8.6 14.1 Inductance (mH) 10.0 4.7 40.0 20.0 10.0 4 2.5 2.0 1.5 1.0 0.47 0.265 4.7 3.3 2.2 1.5 Reactor type DC Reactor DC Reactor AC Reactor DC Reactor AC Reactor Connection Example AC Reactor R88D-WTA3j to R88D-WT50H Servo Driver R88D-WT60H H Improving Encoder Cable Noise Resistance The OMNUC W Series uses serial encoders, with phase-S signals from the encoder. The phase-S communications speed is 4 Mbits/s. In order to improve the encoder’s noise resistance, take the following measures for wiring and installation. • Always use the specified Encoder Cables. • If lines are interrupted in the middle, be sure to connect them with connectors, making sure that the cable insulation is not peeled off for more than 50 mm. In addition, always use shielded cable. • Do not coil cables. If cables are long and are coiled, mutual induction and inductance will increase and will cause malfunctions. Always use cables fully extended. 3-27 System Design and Installation Chapter 3 • When installing noise filters for Encoder Cables, use clamp filters. The following table shows the recommended clamp filter models. Maker Tokin TDK Name EMI core Clamp p filter Model ESD-QR-25-1 ZCAT2032-0930 ZCAT3035-1330 ZCAT2035-0930A • Do not place the Encoder Cable in the same duct as Power Cables and Control Cables for brakes, solenoids, clutches, and valves. H Improving Control I/O Signal Noise Resistance Positioning can be affected if control I/O signals are influenced by noise. Follow the methods outlined below for the power supply and wiring. • Use completely separate power supplies for the control power supply (especially 24 V DC) and the external operation power supply. In particular, be careful not to connect the two power supply ground wires. Install a noise filter on the primary side of the control power supply. • As much as possible, keep the power supply for pulse command and deviation counter reset input lines separate from the control power supply. Be particularly careful not to connect the two power supply ground lines. • It is recommended that a line driver be used for pulse command and deviation counter reset outputs. • Always use twisted-pair shielded cable for pulse command and deviation counter reset signal lines, and connect both ends of the shield to frame grounds. • Always use twisted-pair shielded cable for speed and torque command signal lines, and connect both ends of the shield to frame grounds. • If the control power supply wiring is long, noise resistance can be improved by adding 1-µF laminated ceramic capacitors between the control power supply and ground at the Servo Driver input section or the controller output section. • For encoder output (phase-A, -B, and -Z) lines, be sure to use twisted-pair shielded cable, and connect both ends of the shield to frame grounds. • For open-collector specifications, keep the length of wires to within two meters. 3-2-5 Wiring for Conformity to EMC Directives When the wiring conditions set forth in this section are satisfied, the wiring will conform to the EC Directives (EN55011 Class A Group 1 (EMI), EN50082-2 (EMS). These conditions are those stipulated when EMC Directive approval was obtained for the W Series. They will be affected by the installation and wiring conditions resulting from the connected devices and wiring when the W Series is built into the system. The entire system must thus be checked for conformity. The following conditions must be satisfied in order to conform to the EC Directives. • The Servo Driver must be mounted in a metal case (control box). (It is not necessary to mount the Servomotor in a metal box.) 3-28 System Design and Installation Chapter 3 • Noise filters and surge absorbers must be inserted in power supply lines. • Shielded cable must be used for I/O signal cables and encoder cables. (Use tinned soft steel wire.) • Cables leading out from the control box must be enclosed within metal ducts or conduits with blades. (It is not necessary to enclose the 30-cm power cable, encoder cable, or connectors in a metal duct or conduit.) • Ferrite cores must be installed for cables with braided shields, and the shield must be directly grounded to a ground plate. H Wiring Method Control box 2 m max. Metal duct or AC conduit power supply Noise filter Surge absorber Motor built-in device Brake power supply Ferrite core Contactor Metal duct or conduit Ferrite core Noise filter 2 m max. Ferrite core Class-3 ground (to 100Ω or less) Ferrite core Clamp Ferrite core Ground plate Controller power supply Clamp Ferrite core Controller Note 1. Make 1.5 turns for the ferrite core’s cable winding. Note 2. Peel the insulation off the cable at the clamp, and directly connect the shield to the metal plate. Note 3. For single-phase power supply input models (R88D-WTA3Hj to R88D-WT04H), the maincircuit power supply input terminals will be L1 and L2. For single-phase powersupply models (R88D--WT08HH and R88D-WT15HH), the main circuit powersupply will be L1 and L3 • Ground the motor’s frame to the machine ground when the motor is on a movable shaft. • Use a grounding plate for the frame ground for each Unit, as shown in the above diagrams, and ground to a single point. • Use ground lines with a minimum thickness of 3.5 mm2, and arrange the wiring so that the ground lines are as short as possible. • If no-fuse breakers are installed at the top and the power supply line is wired from the lower duct, use metal tubes for wiring and make sure that there is adequate distance between the input lines and the internal wiring. If input and output lines are wired together, noise resistance will decrease. • No-fuse breakers, surge absorbers, and noise filters should be positioned near the input terminal block (ground plate), and I/O lines should be isolated and wired using the shortest distance possible. 3-29 System Design and Installation Chapter 3 • Wire the noise filter as shown at the left in the following illustration. The noise filter should be installed at the entrance to the control box whenever possible. Correct: Separate input and output AC input WRONG: Noise not filtered effectively AC output AC input Ground Ground AC output • Use twisted-pair cables for the power supply cables whenever possible, or bind the cables. Correct: Properly twisted Correct: Cables are bound. Driver Driver or Binding • Separate power supply cables and signal cables when wiring. H Control Box Structure If there are gaps in the control box from cable openings, operating panel installation holes, gaps around the door, and so on, it may allow electric waves to penetrate. In order to prevent this from occurring, take the measures described below. D Case Structure • Construct the control box case of metal, and weld the joints between the top, bottom, and sides so that they will be electrically conductive. • For assembly, strip the paint off of joined areas (or mask them during painting), to make them electrically conductive. • If gaps are opened in the control box case when tightening down screws, make adjustments to prevent this from occurring. • Do not leave any conducting part unconnected. • Connect to the case all Units inside of the case. D Door Structure • Construct the door of metal. • Use a water draining structure where the door and case fit together, and leave no gaps. (Refer to the diagrams below.) • Use conductive packing between the door and the case, as shown in the diagrams below. Strip the paint off of the sections of the door and case that will be in contact with the conductive packing (or mask them during painting), so that they will be electrically conductive. 3-30 System Design and Installation Chapter 3 • Be careful not to let gaps be opened in the control box while tightening down screws. Case Door Door Oil-proof packing Control box Conductive packing Cross-sectional view of A--B Oil-proof packing Conductive packing Door (interior view) H Selecting Components This section explains the criteria for selecting the connection components required for improving noise resistance. These criteria include capacity performance, applicable range, and so on. For more details, contact the manufacturers directly. D No-fuse Breakers (NFB) When selecting no-fuse breakers, take into consideration the maximum output current and the inrush current. Maximum input current: The momentary maximum output for a Servo Driver is approximately three times that of the rated output, and a maximum output of three seconds can be executed. Therefore, select no-fuse breakers with an operating time of at least five seconds at 300% of the rated maximum output. General-purpose and low-speed no-fuse breakers are generally suitable. The table in 3-2-3 Terminal Block Wiring shows the rated power supply input currents for each Servomotor. Select a no-fuse-breaker with a rated current greater than the total effective load current (when multiple Servomotors are used). When making the selection, add in the current consumption of other controllers, and so on. Servo Driver inrush current: With low-speed no-fuse breakers, an inrush current 10 times the rated current flows for 0.02 second. 3-31 System Design and Installation Chapter 3 For a simultaneous inrush for multiple Servo Drivers, select a no-fuse-breaker with a 20-ms allowable current greater than the total inrush current shown in the following table for the applicable Servomotor models. Inrush current (Ao-p) Servo Driver R88D-WTA3HL to -WT02HL R88D-WTA3H to -WT04H R88D-WT05H to -WT10H R88D-WT15H R88D-WT20H/-WT30H R88D-WT50H R88D-WT60H Control-circuit power supply 30 35 60 60 60 60 65 Main-circuit power supply 90 90 130 130 140 140 140 D Surge Absorbers Use surge absorbers to absorb surges from power supply input lines due to lightning, abnormal voltages, etc. When selecting surge absorbers, take into account the varistor voltage, the amount of surge immunity, and the amount of energy resistance. For 200-V AC systems, use surge absorbers with a varistor voltage of 470 V. The surge absorbers shown in the following table are recommended. Maker Okaya y Electric I d Industries i Co., C Ltd. Ld Model RSASV-781BYZ-2 RSASV-781BXZ-4 Max. limit voltage 783 V 783 V Surge immunity 1,000 A 1,000 A Type Block Remarks Between power supply lines Between power supply line grounds Note 1. Refer to the manufacturers’ documentation for operating details. Note 3-32 2. The surge immunity is for a standard impulse current of 8/20 µs. If pulses are wide, either decrease the current or change to a larger-capacity surge absorber. System Design and Installation Chapter 3 D Noise Filters for Power Supply Input Use the following noise filters for the Servo Driver power supply Servo Driver model R88D-WTA3HL to WT01HL R88D-WT02HL R88D-WTA3H to WT02H R88D-WT04H R88D-WT08HH R88D-WT15HH R88D-WT20H R88D-WT30H R88D-WT50H R88D-WT60H R88D-WT05HF to WT15HF R88D-WT20HF and WT30HF Noise Filter Model SUP-P5H-EPR Rated Rated current voltage 250 VAC 5A SUP-P8H-EPR R88A-FIW104-E 888A-FIW104-SE R88A-FIW107-E R88A-FIW107-SE R88A-FIW115-E R88A-FIW115-SE R88A-FIW125-E R88A-FIW125-SE FN351-16/29 FN351-25/29 FN351-36/33 FN351-50/33 R88A-FIW4006-SE R88A-FIW4006-E R88A-FIW4010-SE R88A-FIW4010-E R88A-FIW4020-SE R88A-FIW4030-SE 8A 4A 4A 7A 7A 15 A 15 A 25 A 25 A 16 A 25 A 36 A 50 A 6A 6A 10 A 10 A 20 A 30 A R88D-WT50HF R88D-WT60HF and WT75HF R88D-WT110HF and R88A-FIW4055-SE 55 A WT150HF 250 VAC S Single phase 440 VAC 480 VAC Leakage current Maker 0.6 mA at 250 V Okaya Electric dus es Co d Industries Co.,, Ltd. 3.2 mA at 250 V 2.6 mA at 250 V 3.2 mA at 250 V 2.6 mA at 250 V 3.2 mA at 250 V 2.6 mA at 250 V 3.2 mA at 250 V 2.6 mA at 250 V 17.5 mA at 400 V 160 mA at 400 V 160 mA at 400 V 175 mA at 400 V 12.6 mA at 400 V 0.5 mA at 400 V 12.6 mA at 400 V 0.5 mA at 400 V 12.6 mA at 400 V Rasmi Schaffner Rasmi Schaffner Rasmi Schaffner Rasmi Schaffner Schaffner Schaffner Schaffner Schaffner Schaffner Rasmi Schaffner Rasmi Schaffner Schaffner Schaffner Note The leakage currents shown for Schaffner noise filters are the values for when a three-phase power supply uses a Y connection. The leakage current will be greater for a X connection. 3-33 System Design and Installation Chapter 3 External Dimensions • SUP-PjH-EPR Noise Filters (by Okaya Electric Industries Co., Ltd.) Two, 4.8 dia. Five, M4 • FN351-j Noise Filters (by Schaffner) Dimensions (mm) Model ode A B C D E FN351-8/29 180 115 100 85 60 FN351-16/29 200 00 150 50 136 36 120 0 65 FN351-25/29 FN351-36/33 FN351-50/33 • Noise Filter for Brake Power Supply Use the following noise filter for the brake power supply. (Refer to the SUP-PjH-EPR diagram above for dimensions.) Model SUP-P5H-EPR 3-34 Rated current 5A Rated voltage 250 V Leakage current 0.6 mA (at 250 Vrms, 60 Hz) Maker Okaya Electric Industries Co., Ltd. System Design and Installation Chapter 3 • R88A-FIW Noise Filters R88A-FIW104-E R88A-FIW107-E 3-35 System Design and Installation R88A-FIW115-E R88A-FIW125-E 3-36 Chapter 3 System Design and Installation Chapter 3 R88A-FIW4006-E R88A-FIW4010-E 3-37 System Design and Installation R88A-FIW4020-SE R88A-FIW4030-SE 3-38 Chapter 3 System Design and Installation Chapter 3 R88A-FIW4055-SE • Noise Filter for Brake Power Supply Use the following noise filter for the brake power supply. (Refer to the SUP-PjH-EPR diagram above for dimensions.) Model SUP-P5H-EPR Rated current 5A Rated voltage 250 V Leakage current 0.6 mA (at 250 Vrms, 60 Hz) Maker Okaya Electric Industries Co., Ltd. 3-39 System Design and Installation Chapter 3 D Surge Killers Install surge killers for loads that have induction coils, such as relays, solenoids, brakes, clutches, etc. The following table shows types of surge killers and recommended products. Type Diode Features Diodes are relatively small devices such as relays used for loads when reset time is not an issue. The reset time is increased because the surge voltage is the lowest when power is cut off. Used for 24/48-V DC systems. Thyristor or Varistor Thyristor and varistor are used for loads when induction coils are large, as in electromagnetic brakes, solenoids, etc., and when reset time is an issue. The surge voltage when power is cut off is approximately 1.5 times that of the varistor. Capacitor + resistor Use capacitors and resistors for vibration absorption of surge when power is cut off. The reset time can be shortened by proper selection of the capacitor or resistor. Recommended products Use a fast-recovery diode with a short reverse recovery time. Fuji Electric Co., ERB44-06 or equivalent Select varistor voltage as follows: 24-V DC system: 39 V 100-V DC system: 200 V 100-V AC system: 270 V 200-V AC system: 470 V Okaya Electric Industries Co., Ltd. CR-50500 0.5 µF-50 Ω CRE-50500 0.5 µF-50 Ω S2-A-0 0.2 µF-500 Ω Note Thyristors and varistors are made by the following companies. Refer to manufacturers’ documentation for operating details. Thyristors: Ishizuka Electronics Co. Varistors: Ishizuka Electronics Co., Matsushita Electric Industrial Co. D Contactors When selecting contactors, take into consideration the circuit’s inrush current and the maximum momentary current. The Servo Driver inrush current is covered in the preceding explanation of no-fusebreaker selection, and the maximum momentary current is approximately twice the rated current. The following table shows the recommended contactors. Magnetic Contactors for the W-series Coil Voltage 110 V AC 230 V AC 24 V DC Rated current 20 A 20 A 35 A 50 A 90 A 20 A 35 A 50 A 90 A Order number J7K-BM 110 V 50 Hz J7K-BM 230 V 50 Hz J7K-CM 230 V 50 Hz J7K-DM 230 V 50 Hz J7K-EM 230 V 50 Hz J7K-BM-D 24 V DC J7K-CM-D 24 V DC J7K-DM-D 24 V DC J7K-EM-D 24 V DC Maker OMRON Additional Auxillary Contacts for Top Mounting on the Magnetic Contactor J73K-BM-11 J73K-BM-22 J73K-BM-31 3-40 2-pole 4-pole p 1M 1B 2M 2B 3M 1B OMRON M = Make contact B = Break contact System Design and Installation Chapter 3 D Leakage Breakers Select leakage breakers designed for inverters. Since switching takes place inside the Servo Drivers, harmonic current leaks from the armature of the motor. With inverter leakage breakers, harmonic current is not detected, preventing the breaker from operating due to leakage current. When selecting leakage breakers, remember to also add the leakage current from devices other than the Servomotor, such as machines using a switching power supply, noise filters, inverters, and so on. For details on leakage breakers, refer to the manufacturer’s catalog. The following table shows the Servomotor leakage current for each Servo Driver model. Driver R88D-WTA3HL to -WT02HL R88D-WTA3H to -WT04H R88D-WT05H to -WT10H R88D-WT15H R88D-WT20H/-WT30H R88D-WT50H R88D-WT60H Leakage current (resistor/capacitor measurement) (commercial power supply frequency range) 16 mA 8 mA 3 mA 5 mA 6 mA 9 mA 21 mA Note 1. The above leakage current is for cases where Servomotor power line length is less than 10 meters. (It varies depending on the power line length and the insulation.) Note 2. The above leakage current is for normal temperature and humidity. (It varies depending on the temperature and humidity.) Leakage Breaker Connection Example AC power supply side No-fuse breaker Surge absorber Leakage breaker Noise filter Servo Driver side H Improving Encoder Cable Noise Resistance The OMNUC W Series uses serial encoders, with phase-S signals from the encoder. The phase-S communications speed is 4 Mbits/s. In order to improve the encoder’s noise resistance, take the following measures for wiring and installation. • Always use the specified Encoder Cables. • If lines are interrupted in the middle, be sure to connect them with connectors, making sure that the cable insulation is not peeled off for more than 50 mm. In addition, always use shielded cable. • Do not coil cables. If cables are long and are coiled, mutual induction and inductance will increase and will cause malfunctions. Always use cables fully extended. 3-41 System Design and Installation Chapter 3 • When installing noise filters for Encoder Cables, use clamp filters. The following table shows the recommended clamp filter models. Maker Tokin TDK Name EMI core Clamp p filter Model ESD-SR-25 ZCAT2032-0930 ZCAT3035-1330 ZCAT2035-0930A • Do not place the Encoder Cable in the same duct as Power Cables and Control Cables for brakes, solenoids, clutches, and valves. H Improving Control I/O Signal Noise Resistance Positioning can be affected if control I/O signals are influenced by noise. Follow the methods outlined below for the power supply and wiring. • Use completely separate power supplies for the control power supply (especially 24 V DC) and the external operation power supply. In particular, be careful not to connect the two power supply ground wires. Install a noise filter on the primary side of the control power supply. • As much as possible, keep the power supply for pulse command and deviation counter reset input lines separate from the control power supply. Be particularly careful not to connect the two power supply ground lines. • It is recommended that a line driver be used for pulse command and deviation counter reset outputs. • Always use twisted-pair shielded cables for pulse command and deviation counter reset signal lines, and connect both ends of the shield to frame grounds. • Always use twisted-pair shielded cable for speed and torque command signal lines, and connect both ends of the shield to frame grounds. • If the control power supply wiring is long, noise resistance can be improved by adding 1-µF laminated ceramic capacitors between the control power supply and ground at the Servo Driver input section or the controller output section. • For encoder output (phase-A, -B, and -Z) lines, be sure to use twisted-pair shielded cable, and connect both ends of the shield to frame grounds. • For open-collector specifications, keep the length of wires to within two meters. 3-42 System Design and Installation 3-3 Chapter 3 Regenerative Energy Absorption The Servo Drivers have internal regenerative energy absorption circuitry for absorbing the regenerative energy produced during time such as Servomotor deceleration, and thus preventing the DC voltage from increasing. An overcurrent error is generated, however, if the amount of regenerative energy from the Servomotor is too large. If this occurs, measures must be taken to reduce the regenerative energy produced by changing operating patterns, and so on, or to improve the regenerative energy absorption capacity by connecting external regeneration resistance. 3-3-1 Regenerative Energy Calculation H Horizontal Axis Servomotor operation Servomotor output torque Note In the output torque graph, acceleration in the positive direction is shown as positive, and acceleration in the negative direction is shown as negative. • The regenerative energy values for Eg1 and Eg2 are derived from the following equations. E g1 = 1 ⋅ 2π ⋅ N 1 ⋅ T D1 ⋅ t 1 [J] 2 60 E g2 = 1 ⋅ 2π ⋅ N 2 ⋅ T D2 ⋅ t 2 [J] 2 60 N1, N2: Rotation speed at beginning of deceleration [r/min] TD1, TD2: Deceleration torque [NSm] t1, t2: Deceleration time [s] Note There is some loss due to winding resistance, so the actual regenerative energy will be approximately 90% of the values derived from these equations. 3-43 System Design and Installation Chapter 3 • For Servo Driver models with internal capacitors for absorbing regenerative energy (i.e., models of 400 W or less.), the values for both Eg1 or Eg2 (unit: J) must be lower than the Servo Driver’s regenerative energy absorption capacity. (The capacity varies depending on the model. For details, refer to 3-3-2 Servo Driver Regenerative Energy Absorption Capacity.) • For Servo Driver models with internal regeneration resistance for absorbing regenerative energy (i.e., models of 500 W or more), the average amount of regeneration Pr (unit: W) must be calculated, and this value must be lower than the Servo Driver’s regenerative energy absorption capacity. (The capacity varies depending on the model. For details, refer to 3-3-2 Servo Driver Regenerative Energy Absorption Capacity.) The average amount of regeneration (Pr) is the power consumed by regeneration resistance in one cycle of operation. Pr = (Eg1 + Eg2)/T T: Operation cycle [W] [s] H Vertical Axis Fall Servomotor operation Rise Servomotor output torque Note In the output torque graph, acceleration in the positive direction (rise) is shown as positive, and acceleration in the negative direction (fall) is shown as negative. • The regenerative energy values for Eg1, Eg2, and Eg3 are derived from the following equations. E g1 = 1 ⋅ 2π ⋅ N 1 ⋅ T D1 ⋅ t 1 [J] 2 60 [J] E g2 = 2π ⋅ N 2 ⋅ T L2 ⋅ t 2 60 E g3 = 1 ⋅ 2π ⋅ N 2 ⋅ T D2 ⋅ t 3 [J] 2 60 N1, N2: Rotation speed at beginning of deceleration [r/min] TD1, TD2: Deceleration torque [NSm] TL2: Torque when falling [NSm] t1, t3: Deceleration time [s] t2: Constant-velocity travel time when falling [s] 3-44 System Design and Installation Chapter 3 Note There is some loss due to winding resistance, so the actual regenerative energy will be approximately 90% of the values derived from these equations. • For Servo Driver models with internal capacitors for absorbing regenerative energy (i.e., models of 400 W or less.), the values for both Eg1 or Eg2 (unit: J) must be lower than the Servo Driver’s regenerative energy absorption capacity. (The capacity varies depending on the model. For details, refer to 3-3-2 Servo Driver Regenerative Energy Absorption Capacity.) • For Servo Driver models with internal regeneration resistance for absorbing regenerative energy (i.e., models of 500 W or more), the average amount of regeneration Pr (unit: W) must be calculated, and this value must be lower than the Servo Driver’s regenerative energy absorption capacity. (The capacity varies depending on the model. For details, refer to 3-3-2 Servo Driver Regenerative Energy Absorption Capacity.) The average amount of regeneration (Pr) is the power consumed by regeneration resistance in one cycle of operation. Pr = (Eg1 + Eg2+ Eg3)/T T: Operation cycle [s] [W] 3-3-2 Servo Driver Regenerative Energy Absorption Capacity H Amount of Internal Regeneration Resistance in Servo Drivers W-series Servo Drivers absorb regenerative energy by means of internal capacitors or resistors. If the regenerative energy is more than can be processed internally, an overvoltage error is generated and operation cannot continue. The following table shows the regenerative energy (and amount of regeneration) that the individual Servo Drivers themselves can absorb. If these values are exceeded, take the following measures. • Connect external regeneration resistance (to improve the regeneration processing capacity). • Reduce the operating rotation speed. (The amount of regeneration is proportional to the square of the rotation speed.) • Lengthen the deceleration time (to decrease the regenerative energy produced per time unit). • Lengthen the operation cycle, i.e., the cycle time (to decrease the average regenerative power). 3-45 System Design and Installation Servo Driver R88D-WTA3HL R88D-WTA5HL R88D-WT01HL R88D-WT02HL R88D-WTA3H R88D-WTA5H R88D-WT01H R88D-WT02H R88D-WT04H R88D-WT08HH R88D-WT15HH R88D-WT05H R88D-WT08H R88D-WT10H R88D-WT15H R88D-WT20H R88D-WT30H R88D-WT50H R88D-WT60H R88D-WT05HF R88D-WT10HF R88D-WT15HF R88D-WT20HF R88D-WT30HF R88D-WT50HF Regenerative g energy gy (J) ( ) that can be absorbed by internal capacitor (See note 1.) 7.8 15.7 15.7 15.7 18.5 18.5 37.1 37.1 37.1 ----------------- Chapter 3 Internal regeneration resistance Average amount of regeneration that can be absorbed (W) ---------12 28 12 12 12 14 28 28 56 -14 14 14 28 28 36 Resistance (Ω) ---------50 25 50 50 50 30 25 12.5 8 -108 108 108 45 45 32 Min. allowable resistance (Ω) 40 40 40 40 40 40 40 40 40 40 20 40 40 40 20 12 12 8 5.8 73 73 73 44 44 28 Note 1. These are the values at 100 V AC for 100-V AC models, and at 200 V AC for 200-V AC models. Note 2. The R88D-WT60H and R88D-WT60HF/75HF/110HF/150HF do not have built-in regeneration processing circuitry. External resistance must be connected according to the amount of regeneration. 3-46 System Design and Installation Chapter 3 3-3-3 Regenerative Energy Absorption by External Regeneration Resistance If the regenerative energy exceeds the absorption capacity of the Servo Driver by itself, then external regeneration resistance must be connected. That resistance can be provided by either an External Regeneration Resistor or an External Regeneration Resistance Unit. A Resistor or Unit can be used alone or in combination with other Resistors/ Units to provide the required regeneration processing capacity. ! Caution Connect the External Regeneration Resistor or External Regeneration Resistance Unit between the Servo Driver’s B1 and B2 terminals. Check the terminal names carefully when connecting to the terminals. If the Resistor or Unit is connected to the wrong terminals it will damage the Servomotor. Note 1. The External Regeneration Resistor can reach a temperature of approximately 120°C, so install it at a distance from heat-sensitive devices and wiring. In addition, a radiation shield must be installed according to the radiation conditions. Note 2. For external dimensions, refer to 2-9 External Regeneration Resistors/Resistance Units. H External Regeneration Resistors and External Regeneration Resistance Units D Specifications Model Resistance R88D-RR22047S External Regeneration Resistor 47 Ω ± 5% R88D-RR88006 (for 200 V, 6 kW) R88D-RR1K803 (for 200 V, 7.5-11-15 kW) R88D-RR88018 (for 400 V, 6-7.5 kW) R88D-RR1K814 (for 400 V, 11-15 kW) Nominal capacity 220 W Regeneration Heat absorption at radiation 120°C 70 W t1.0 × j350 (SPCC) Thermal switch output Operating temperature: 170°C 6.25 Ω ± 10% 880 W 180 W -- NC contact -- 3.13 Ω 1760 W -- -- -- 18 Ω 880 W -- -- -- 14.25 Ω 1760 W -- -- -- Note The following external regeneration resistors are recommended products from another manufacturer, Iwaki Musen Kenkyujo. For details, refer to the manufacturer’s documentation. RH120N50ΩJ RH300N50ΩJ RH500N50ΩJ 50 Ω ± 5% 50 Ω ± 5% 50 Ω ± 5% 70 W (Amount of regeneration at 120°C) 200 W (Amount of regeneration at 120°C) 300 W (Amount of regeneration at 120°C) 3-47 System Design and Installation Chapter 3 D Combining External Regeneration Resistors (R88D-RR22047S) Note A combination cannot be used if the resistance is less than the minimum connection resistance for any given Servo Driver. Refer to the following table for the minimum connection resistance values for each Servo Driver, and select a suitable combination. 3-48 System Design and Installation Chapter 3 H Servo Driver Minimum Connection Resistance and External Regeneration Resistor Combinations Servo Driver R88D-WTA3HL R88D-WTA5HL R88D-WT01HL R88D-WT02HL R88D-WTA3H R88D-WTA5H R88D-WT01H R88D-WT02H R88D-WT04H R88D-WT08HH R88D-WT15HH R88D-WT05H R88D-WT08H R88D-WT10H R88D-WT15H R88D-WT20H R88D-WT30H R88D-WT50H R88D-WT60H R88D-WT05HF R88D-WT10HF R88D-WT15HF R88D-WT20HF R88D-WT30HF R88D-WT50HF Minimum Connection Resistance (Ω) 40 40 40 40 40 40 40 40 40 40 20 40 40 40 20 12 12 8 5.8 73 73 73 44 44 28 External Regeneration Resistor Combinations 1 1 1 1, 2 1 1 1 1, 2 1, 2 1, 2, 3 1, 2, 3, 4, 5 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3, 4, 5 1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6 (or External Regeneration Resistance Unit) 2, 3 2, 3 2 3-49 System Design and Installation Chapter 3 H Wiring External Regeneration Resistance D R88D-WTA3HL/-WTA5HL/-WT01HL/--WT02HL/-WTA3H/-WTA4H/-WTA5H/-WT01H/-W T02H/-WT04H Connect an External Regeneration Resistor between the B1 and B2 terminals. External Regeneration Resistor Servo Driver Note When using the R88A-RR22047S, connect the thermal switch output so that the power supply will be shut off when open. D R88D-WT05H(F)/-WT08H(H)/-WT10H(F)/-WT15H(F/H)/-WT20H(F)/-WT30H(F)/ -WT50H(F) Remove the short-circuit wiring between B2 and B2, and then connect an External Regeneration Resistor between the B1 and B2 terminals. Servo Driver External Regeneration Resistor Note 1. The short-circuit wiring between B2 and B3 must be removed. ← Remove 2. When using the R88A-RR22047S, connect the thermal switch output so that the power supply will be shut off when open. D R88D-WT60H(F)/-WT75H(F)/-WT110HF/-WT150HF Connect an External Regeneration Resistor or an External Regeneration Resistance Unit between the B1 and B2 terminals. External Regeneration Resistor or External Regeneration Resistance Unit Servo Driver 3-50 Note When using the R88A-RR22047S, connect the thermal switch output so that the power supply will be shut off when open. Chapter 4 Operation 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 Operational Procedure Preparing for Operation Trial Operation User Parameters Operation Functions Trial Operation Procedure Making Adjustments Advanced Adjustment Functions Using Displays Using Monitor Output System Check Mode Operation Chapter 4 Precautions ! Caution Confirm that there will be no defect on the equipment, and then perform a test operation. Not doing so may result in equipment damage. ! Caution Check the newly set parameters for proper execution before actually running them. Not doing so may result in equipment damage. ! Caution Do not make any extreme adjustments or setting changes. Doing so may result in unstable operation and injury. ! Caution Separate the Servomotor from the machine, check for proper operation, and then connect to the machine. Not doing so may cause injury. ! Caution When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume operation. Not doing so may result in injury. ! Caution Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may result in a malfunction. 4-2 Operation 4-1 Chapter 4 Operational Procedure After mounting, wiring, and connecting a power supply, check the operation of the Servomotor and Servo Driver. Then make the function settings as required according to the use of the Servomotor and Servo Driver. If the parameters are set incorrectly, there is a risk of an unforeseen Servomotor operation. Set the parameters in accordance with the instructions in this manual. 1. Mounting and installation Install the Servomotor and Servo Driver according to the installation conditions. (Do not connect the Servomotor to the mechanical system before checking the no-load operation.) Refer to 3-1 Installation Conditions. 2. Wiring and connections Connect to power supply and peripheral devices. Specified installation and wiring requirements must be satisfied, particularly for models conforming to the EC Directives. Refer to 3-2 Wiring. 3. Preparing for operation Before turning ON the power supply, check the necessary items. Check by means of the displays to see whether there are any internal errors in the Servo Driver. If using a Servomotor with an absolute encoder, first set up the absolute encoder. Refer to 4-2-2 Absolute Encoder Setup and Battery Changes. 4. Checking operation Check the operation of the Servomotor and Servo Driver alone by performing a jogging operation without a load. Refer to 4-4-3 Important Parameters. 5. Function settings By means of the user parameters, set the functions according to the operating conditions. Refer to 4-4-4 Parameter Details and 4-5 Operation Functions. 6. Trial operation Turn the power OFF then ON again to enable the parameter settings. If using a Servomotor with an absolute encoder, set up the absolute encoder and set the Motion Control Unit’s initial parameters. Turn ON the power, and check to see whether protective functions such as emergency stop and operational limits are working reliably. Check operation at both low speed and high speed (using instructions from the Host Controller). Refer to 4-6 Trial Operation Procedure. 7. Adjustments Manually adjust the gain as required. Further adjust the various functions to further improve the control performance as required. Refer to 4-7 Making Adjustments and 4-8 Advanced Adjustment Functions. 8. Operation Operation can now begin. If any trouble should occur, refer to Chapter 5 Troubleshooting. 4-3 Operation 4-2 Chapter 4 Preparing for Operation This section explains the procedure following installation and wiring of the Servomotor and Servo Driver, to prepare the mechanical system for operation. It explains what you need to check both before and after turning ON the power. It also explains the setup procedure required if using a Servomotor with an absolute encoder. 4-2-1 Turning Power ON and Checking Indicators H Items to Check Before Turning ON the Power D Checking Power Supply Voltage • Check to be sure that the power supply voltage is within the ranges shown below. R88D-WTjHL (Single-phase 100 V AC input) Main-circuit power supply: Single-phase 100/115 V AC (85 to 127 V) 50/60 Hz Control-circuit power supply: Single-phase 100/115 V AC (85 to 127 V) 50/60 Hz R88D-WTA3H/A5H/01H/02H/04H (Single-phase 200 V AC input) Main-circuit power supply: Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz Control-circuit power supply: Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz R88D-WT08HH/15HH (Single-phase 220 V AC input) Main-circuit power supply: Single-phase 220/230 V AC (187 to 253 V) 50/60 Hz Control-circuit power supply: Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz R88D-WT05H/08H/10H/15H/20H/30H/50H/60H (Three-phase 200 V AC input) Main-circuit power supply: Three-phase 200/230 V AC (170 to 253 V) 50/60 Hz Control-circuit power supply: Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz R88D-WT05HF/10HF/15HF/20HF/30HF/50HF/60HF/75HF/110HF/150HF (Three-phase 400 V AC input) Main-circuit power supply: Three-phase 380/480 V AC (323 to 528 V) 50/60 Hz Control-circuit power supply: 24 V DC (20.4 to 27.6 V) D Checking Terminal Block Wiring • The main-circuit power supply inputs (L1/L2 or L1/L2/L3) and the control-circuit power supply inputs (L1C/L2C or 24 V.0) must be properly connected to the terminal block. • The Servomotor’s (U), (V), and (W) power lines and the yellow/green ground wire ( ) must be properly connected to the terminal block. D Checking the Servomotor • There should be no load on the Servomotor. (Do not connect to the mechanical system.) 4-4 Operation Chapter 4 • The power lines at the Servomotor must be securely connected. D Checking the Encoder Connectors • The Encoder Cable must be securely connected to the Encoder Connector (CN2) at the Servo Driver. • The Encoder Cable must be securely connected to the Encoder Connector at the Servomotor. D Checking the Control Connectors • The Control Cable must be securely connected to the I/O Control Connector (CN1). • The RUN command (RUN) must be OFF. D Checking Parameter Unit Connections • The Parameter Unit (R88A-PR02W) must be securely connected to the CN3 connector. H Turning ON Power • First carry out the preliminary checks, and then turn ON the control-circuit power supply. It makes no difference whether or not the main-circuit power supply is also turned ON. • The ALM output will take approximately 2 seconds to turn ON after the power has been turned ON. Do not attempt to detect an alarm using the Host Controller during this time (when power is being supplied with the Host Controller connected). H Checking Displays • When the power is turned ON, one of the codes shown below will be displayed at either the indicators or the Parameter Unit. Normal (Base Block) Error (Alarm Display) Note 1. “bb” (baseblock) means that the Servomotor is not receiving power. Note 2. The alarm code (the number shown in the alarm display) changes depending on the contents of the error. Note 3. When using a Servomotor with an absolute encoder for the first time, A.81 (backup error) will be displayed. Clear this error by setting up the absolute encoder. (Refer to 4-2-2 Absolute Encoder Setup and Battery Changes). • If the display is normal (i.e., no errors), manually turn the Servomotor shaft forward and reverse, and check to be sure that it agrees with the positive and negative on the speed display. Display the speed feedback in Monitor Mode using the setting switches on the front panel, or the Parameter Unit, and turn the Servomotor shaft forward and reverse. 4-5 Operation PR02W operation Front panel key operation Chapter 4 Display example Explanation (Baseblock display) Press the MODE/SET Key to change to System Check Mode. Press the MODE/SET Key once again to change to Setting Mode. Press the MODE/SET Key once again to change to Monitor Mode. Press the DATA Key to display the Servomotor speed (r/min). Un000 is the speed feedback monitor number. (See note 1.) (Press and hold for 1 s min.) Rotate the Servomotor shaft forwards by hand. Rotate the Servomotor shaft forward to check that the speed is displayed. (Refer to the diagram below.) Rotate the Servomotor shaft in reverse by hand. Rotate the Servomotor shaft in reverse to check that the speed is displayed. (Refer to the diagram below.) Note 1. If using the operation keys on the front panel, press and hold the DATA Key for one second or longer. Note 2. Refer to 4-3-1 Operation Details for details of operations. Forward/reverse Servomotor rotation Reverse rotation Forward rotation Seen from the Servomotor output shaft, counterclockwise (CCW) is forward rotation, and clockwise (CW) is reverse rotation. If the direction of Servomotor rotation and the speed feedback monitor symbols do not agree, the Encoder Cable may be incorrectly wired. Check the conduction for each cable. • If there is an error, refer to Chapter 5 Troubleshooting and take the necessary countermeasures. 4-2-2 Absolute Encoder Setup and Battery Changes You must set up the absolute encoder if using a Servomotor with an absolute encoder. Perform the setup if connecting a Battery Unit (R88A-BAT01W or R88A-BAT02W) to an absolute encoder for the first time, or when setting the mechanical rotation data to 0 for a trial operation. H Absolute Encoder Setup Procedure • Be sure to follow this procedure carefully. Any mistakes in carrying out this procedure could result in faulty operation. 4-6 Operation Chapter 4 D Absolute Encoder Setup (Fn008) in System Check Mode Absolute encoder setup in System Check Mode PGCL1 displayed. 1 s min. PGCL5 set. Setup operation (1 s later) 1 s min. Flashing donE displayed (setup complete). Returns to PGCL5. D Operation Procedure PR02W operation Front panel key operation Display example Explanation Status Display Mode. (See note.) Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to select function Fn008. (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to enter the absolute encoder setup functions. PGCL1 will be displayed. Press the Up Key to display PGCL5. Press the MODE/SET Key to set up the absolute encoder. When setup is complete, “donE” will flash for approximately 1 s. After “donE” has been displayed, the display will return to “PGCL5.” (Approx. 1 s later) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display the System Check Mode function code. Note When connecting a Servomotor with an absolute encoder and turning ON the power for the first time, A.81 (backup error) will be displayed. D Turn ON the Power The alarm (A.81) will not be cancelled with the setup operation. Turn OFF the power (and check that the power indicator is not lit), then turn ON the power again to cancel the alarm. After the power is turned ON again, as long as there is no error, the setup procedure is complete at this point. If an alarm (A.81) occurs, repeat the previous step. 4-7 Operation Chapter 4 H Additional Setup Operations D Trial Operation Setup • The preceding setup is necessary to check the Servomotor and Servo Driver operations (without a load). When connecting the Servomotor and mechanical system for a trial operation, the absolute encoder may rotate excessively. If that occurs, perform the setup once again. • When connecting to the CV500-MC221/421 or C200H-MC221 Motion Control Unit, carry out the setup close to the mechanical origin. An error will be generated if the absolute data exceeds ±32,767 pulses when making the initial settings for the CV500-MC221/MC421 or C200H-MC221 Motion Control Unit (This limitation does not apply to the CS1W-MC221/MC241 Motion Control Unit). Note The number of rotations and the output range for the OMNUC W-series absolute encoders are different from the previous models (U series). W series: Number of rotations and output range: --32,768 to 32,767 U series: Number of rotations and output range: --99,999 to 99,999 Set the operating range within the number of rotations and output range. D Setup when Replacing Battery Unit • If an alarm (A.81) occurs after replacing the Battery Unit, repeat the setup from the start. • When connecting to the CV500-MC221/421 or C200H-MC221 Motion Control Unit, carry out the setup close to the mechanical origin (This limitation does not apply to the CS1W-MC221/MC241 Motion Control Unit). The rotation data will be different from before the battery was replaced, so reset the initial Motion Control Unit parameters (including for the CS1W-MC221/MC421 Motion Control Unit). Note It is not necessary to set up and reset the initial parameters for the Motion Control Unit if no alarm occurs after the Battery Unit has been replaced. If the Battery Unit is replaced using the correct procedure before it wears out, an error alarm will not be generated. Refer to 4-2-2 Absolute Encoder Setup and Battery Changes for Battery Unit service life and replacement method. D Other Cases where Setup Is Required • If the Encoder Cable is removed from the connector (on either the Servo Driver or Servomotor side), the data within the absolute encoder will be cleared. In this case, perform the setup once again. • If the Battery Unit has completely worn down, the data within the absolute encoder will be cleared. In this case, replace the Battery Unit and perform the setup once again. 4-3 Trial Operation This section explains basic operations and the jog operation for the Servomotor and Servo Driver. 4-3-1 Operation Details • The key operations for the R88A-PR02W Parameter Unit and the Servo Driver front panel setting keys vary depending on the functions used. The same settings and operations are possible with either method. 4-8 Operation Chapter 4 • If a Parameter Unit is connected, the indicators (7-segment LEDs) on the front panel will flash, and the settings keys cannot be used. H Keys and Functions Parameter Unit Servo Driver front panel settings area PR02W Front panel keys Function Alarm reset Mode switching Data memory Servo ON/OFF during jog operations Switching between parameter display and data display; data memory Increments parameter numbers and data values. Decrements parameter numbers and data values. Left shift for operation digits Right shift for operation digits H Modes OMNUC W-series AC Servo Drivers have the following four modes. Mode Status Display Mode Function This mode displays the internal Servo Driver status using bit display (LED lit/not lit) and symbol display (7-segment 3-digit LEDs). Bit display: Control-circuit power supply ON display, main-circuit power supply ON display, baseblock, in position, speed conformity, rotation detection, command pulses being input, speed command being input, torque command being input, deviation counter reset signal being input. System Check Mode Settings Mode Monitor Mode Symbol display: Baseblock (bb), operating (run), forward rotation prohibited (Pot), reverse rotation prohibited (not), alarm display (A.jj) Alarm history display, rigidity setting during online auto-tuning, jog operation, Servomotor origin search, user parameter initialization, alarm history data clear, online auto-tuning results storage, absolute encoder setup, automatic command offset adjustment, manual command offset adjustment, manual analog monitor output offset adjustment, analog monitor output scaling, automatic Servomotor current detection offset adjustment, manual current detection offset adjustment, password setting, Servomotor parameters check, version check, absolute encoder rotation setting change This is the mode for setting and checking user parameters (Pnjjj) This mode monitors the I/O status for each signal and internal Servo Driver data. Speed feedback, speed commands, torque commands, number of pulses from Zphase, electrical angle, internal signal monitor, external signal monitor, command pulse speed display, position displacement, cumulative load rate, regeneration load rate, dynamic brake load rate, input pulse counter, feedback pulse counter 4-9 Operation Chapter 4 H Mode Changes and Display Contents S Use the MODE/SET Key to change modes. S Use the Up and Down Keys to change parameter and monitor numbers. Status Display Mode See 4-9-2 Status Display Mode. Bit Displays Control-circuit power ON Main-circuit power ON Base block (Servomotor not receiving power) In position / Speed conformity Torque commands being input / Deviation counter reset signal being input Command pulses being input / Speed commands being input Servomotor rotation detected Symbol Displays Base block In operation (running) Forward rotation prohibited Reverse rotation prohibited Alarm display System Check Mode Alarm history display (See 4-11-1 Alarm History) Rigidity setting during online auto-tuning (See 4-11-2 Online Auto-tuning Related Functions) Jog operation (See 4-3-2 Jog Operation) Servomotor origin search (See 4-11-3 Servomotor Origin Search) User parameter initialization (See 4-11-4 User Parameter Initialization) Alarm history data clear (See 4-11-1 Alarm History) Online auto-tuning results storage (See 4-11-2 Online Auto-tuning Related Functions) Absolute encoder setup (See 4-2-2 Absolute Encoder Setup and Battery Changes) Automatic command offset adjustment (See 4-11-5 Command Offset Adjustment) Manual speed command offset adjustment (See 4-11-5 Command Offset Adjustment) Manual torque command offset adjustment (See 4-11-5 Command Offset Adjustment) Manual analog monitor output offset adjustment (See 4-11-6 Analog Monitor Output Adjustment) Analog monitor output scaling (See 4-11-6 Analog Monitor Output Adjustment) Automatic Servomotor current detection offset adjustment (See 4-11-7 Servomotor Current Detection Offset Adjustment) Manual current detection offset adjustment (See 4-11-7 Servomotor Current Detection Offset Adjustment) Password setting (See 4-11-8 Password Setting) Servomotor parameters check (See 4-11-9 Checking Servomotor Parameters) Version check (See 4-11-10 Checking Version) Absolute Encoder rotation setting change (See 4-11-11 Changing Absolute Encoder Rotation Setting) Settings Mode Function selection switch See 4-4-4 Parameter Details --Regeneration resistance capacity Monitor Mode Speed feedback --Feedback pulse counter 4-10 See 4-9-3 Monitor Mode Operation Chapter 4 H Basic Operations in Each Mode Status Display Mode System Check Mode Status display Status Display Mode displays all information that can be displayed in this mode using 5-digit 7-segment LEDs. Consequently, there are no Key operations in this mode. Function code Function contents Note: The display contents and operation vary depending on the function selected. Refer to the specific page for each function for details. 1 s min. • In System Check Mode, set the function code (Fnjjj) using the Up or Down Key. • After selecting the function code, press the DATA Key (front panel: DATA Key 1s min.) to execute the function. • Subsequent operations vary depending on the function selected. Refer to the specific page for each function for details. • When you have finished the function, press the DATA Key (front panel: DATA Key 1s min.) to return to the function code display. Setting Mode Parameter number Parameter contents Note: The parameter contents can be displayed either as n. followed by 4 digits (e.g., n.0010), or as a 5-digit number (e.g., 00080), depending on the setting. Refer to 4-4 User Parameters for details. 1 s min. • In Setting Mode, use the Up or Down Key to set the parameter number (Pnjjj). • If the parameter number is too big, you can set the operation to be performed more quickly while changing the operation digits, using the Left Key (front panel: DATA Key for less than 1 s) or Right Key. • After selecting the parameter number, press the DATA Key (front panel: DATA Key 1s min.) to display the contents. • To change the contents of the parameter, press the DATA Key (front panel: DATA Key 1s min.) to record the change. • When you have finished settings, press the DATA Key (front panel: DATA Key 1s min.) to return to parameter number display. Monitor Mode Monitor contents Monitor number 1 s min. Refer to 4-9-3 Monitor Mode for items that can be monitored, and for the display contents. • In Monitor Mode, use the Up or Down Key to set the monitor number (Unjjj). • After selecting the monitor number, press the DATA Key (front panel: DATA Key 1s min.) to display the contents. • When you have finished monitoring, press the DATA Key (front panel: DATA Key 1s min.) to return to the monitor number display. 4-11 Operation Chapter 4 Note 1. The “ ” mark beneath a display example indicates the numbers are flashing. (Digits that can be changed flash). Note 2. In this manual, when Parameter Unit keys and front panel keys are shown together, the Parameter Unit key is given first, and the front panel key is given in parentheses as follows: ( ). Note 3. Press and hold the Up or Down Key to increment or decrement rapidly (auto-increment function). Note 4. The function selected depends on the length of time you press and hold the DATA Key on the Servo Driver front panel (functions as the Left Key when held for less than 1 s, and as the DATA Key when held for 1 s or longer). 4-3-2 Jog Operation • Jog operations rotate the Servomotor in a forward or reverse direction using the operation keys. • For safety’s sake, only use the jog operation when the Servomotor is unloaded (i.e., when the shaft is not connected to the mechanical system). Also, to prevent the Servomotor rotating sideways, fasten the Servomotor mounting surface firmly to the machinery. • Use the jog operation when the power to the Host Controller is turned OFF, or the Host Controller is not connected. H Using the Jog Operation • The jog operation is System Check Mode function code Fn002. • You can use the keys to turn the Servomotor ON or OFF, or rotate the Servomotor forward and reverse. • The default jog operation speed is 500 r/min. You can change the speed using user parameter number Pn304 (jog speed). D First Try 500 r/min. System Check Mode jog operation JoG displayed. (Servo OFF.) 1 s min. Servo ON/OFF operation JoG displayed. (Servo ON.) 1 s min. Release Key Forward/reverse rotation operation Rotate the Servomotor while holding down the Key. 4-12 Operation Chapter 4 D Operation Procedure PR02W Front panel key operation Display example Explanation Press the MODE SET Key to change to System Check Mode. Select function code Fn002 using the Up or Down Key. The digits you can operate will flash. Press the DATA Key (front panel: DATA Key for 1 s min.). The jog operation will be enabled. (1 s min.) Turn ON the Servomotor. Press the Up Key. While the Up Key is held down, the Servomotor will rotate forwards at 500 r/min. Press the Down Key. While the Down Key is held down, the Servomotor will rotate in reverse at 500 r/min. Turn OFF the Servomotor. Press the DATA Key (front panel: DATA Key for 1 s min.) to end the jog operation and return to the function code display. (1 s min.) Note 1. You can end the jog operation with the Servomotor turned OFF. When the display returns to Fn002, the Servomotor will turn OFF automatically. Note 2. The 2-digit LED bit display before the “JoG” display is the same as the bit display in Status Display Mode. D Changing the Rotation Speed • The default setting for user parameter number Pn304 (jog speed) is 00500 (500 r/min.). You can change this setting to change the rotation speed during a jog operation. • Try changing the jog speed setting to 01000 (1000 r/min.) Setting Mode jog speed 1 s min. Pn304 setting displayed. Change setting. 1 s min. After approx. 1 s 1 s min. Data memory (See note.) Finished writing data. (Display flashes). Note When changing the setting, first press the DATA Key (front panel: DATA Key for 1 s min.) to write the data to memory, then press the Key again to return to the parameter number display. You cannot return to the parameter number display without saving the changed data to memory. 4-13 Operation Chapter 4 D Operation Procedure PR02W Front panel key operation Display example Explanation (System Check Mode) Press the MODE/SET Key to change to Setting Mode. Press the Up or Down Key to set parameter number Pn304. (See note 1.) Press DATA Key (front panel: DATA Key for 1 s min.). The parameter number Pn304 setting will be displayed. (1 s min.) Press the Up or Down Key to change the setting to 01000. Press the DATA Key (front panel: DATA Key for 1 s min.) to save the data to memory (the setting display will flash for approximately 1 s). After the display has finished flashing, it will return to normal. (1 s min.) (Approx. 1 s later) Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the parameter number display. (1 s min.) Note 1. The digits you can operate will flash. Note 2. Change the jog speed setting as described, then perform jog operations as before. Confirm that the rotation speed is faster than before. D Procedure for Changing Settings • You can use various operations to change the parameter number and parameter settings. Use these operations as needed to shorten the time required for a setting operation. • Try changing the jog speed setting using various different operations. Note Do not change any other parameter settings at this stage. Before changing other parameter settings, make sure you read and fully understand 4-4 User Parameters. Changing the Setting Using the Up and Down Keys • The digits that can be changed will flash. • Press the Up Key to increment the setting, and press the Down Key to decrement the setting. • Press and hold the keys to increment and decrement rapidly (auto-increment function). Press and hold Display differs depending on the timing when the key is released Press and hold Changing the Setting while Changing the Operation Digits using the Left Key and Right Keys • Press the Left Key (front panel: DATA Key for less than 1 s) to shift the operation digit to the left, and press the Right Key to shift the operation digit to the right. 4-14 Operation Chapter 4 Note 1. There is no right shift function for the front panel keys. Note 2. Press the DATA Key on the front panel for less than 1 s. Pressing the Key for 1 s or more causes the Unit to recognize the Key as the DATA Key. Less than 1 s Less than 1 s • The function code, parameter number, and monitor number are the rightmost three digits of the digits that can be changed. Press the Left Key (front panel: DATA Key for less than 1 s) to change the operation digit as follows: Units (digit No. 0) to 10s (digit No. 1) to 100s (digit No. 2) to units (digit No. 0), etc. Note This manual uses digit numbers shown above to denote the position of the digit in question in the 5-digit display. The rightmost digit is digit No. 0, and the leftmost digit is digit No. 4. Also, you can change 4 or 5 digits in the parameter setting data. Press the Left Key (front panel: DATA Key for less than 1 s) to shift the operation digit to the left in the same way. After you reach the leftmost digit you can change, the display returns to digit No. 0. • Use the following operation to shift the operation digit if, for example, you want to change the setting from 00500 to 01000. Select operation digit No. 2 using the Left Key (front panel: DATA Key for less than 1 s), and then press the Up Key 5 times at digit No. 5. You can shorten the operation time by performing operations in this way. • You can shorten the operation time by using the operation digit shift function, but the digit number from which you start the operation depends on which current setting (display contents) you want to change. Try a variety of different procedures to find the best one. 4-15 Operation 4-4 Chapter 4 User Parameters Set and check the user parameters using the Setting Mode. Make sure you fully understand the parameter meanings and how to set them before setting user parameters in the system. Some parameters are enabled by turning OFF the Unit, then turning it ON again. When changing these parameters, turn OFF the power (check that the power lamp is not lit), then turn ON the power again. 4-4-1 Setting and Checking Parameters H Operation Overview • Use the following procedure to set and check parameters. S Go into Setting Mode: ( ) S Set the parameter number (Pnjjj): S Display the parameter setting: S Change the setting: , , ( ( , , ( less than 1 s), for 1 s min.) less than 1 s), (Not required for checking only.) S Save the changed setting to memory: ( for 1 s min.) (Not required for checking only.) S Return to parameter number display: ( for 1 s min.) H Operation Procedure D Going into Setting Mode PR02W operation Front panel key operation Display example Explanation (Status Display Mode) Press the MODE/SET Key to go into Setting Mode D Setting the Parameter Number PR02W operation Front panel key operation (less than 1 s) Display example Explanation Set the parameter number you want to set or check. If the parameter number is too big, you can set the operation to be performed more quickly while changing the operation digits, using the Left Key (front panel: DATA Key for less than 1 s) or Right Key. • Unused parameter numbers are basically not displayed. For example, if you press the Up Key on operation digit No. 0 while displaying parameter number Pn005, the display will change to Pn100 (as 4-16 Operation Chapter 4 there are no Pn006 to Pn099). For this reason, if, for example, you change Pn000 to Pn207 using the Shift Key, you can perform the operation more quickly by making the change starting from the leftmost digit side (i.e., digit No. 2). D Displaying Parameter Settings PR02W operation Front panel key operation Display example Explanation (The parameter number is displayed.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display the parameter setting. (1 s min.) Note Parameter settings can be displayed as 5 digits as shown above, or as “n.” followed by 4 digits, i.e., as n.jjjj. D Changing Settings • The following operation is not necessary if you are only checking the settings. • Parameter settings can be set as 5 digits, or as 4 digits (displayed as n.jjjj). When set as 4 digits, each digit in the parameter has a meaning, so the parameter cannot be set just by using the Up and Down Keys. Be sure to set the parameter using the Left Key (front panel: DATA Key for less than 1 s), and Right Key. Types of parameters Function selection switches (Pn000 to Pn003) Display example Speed control setting (Pn10b) Online auto-tuning setting (Pn110) Position control settings 1 and 2 (Pn200, Pn207) Explanation For parameters displayed as “n.jjjj“, each of the 4 digits after the “n.” indicate different function settings (i.e., 4 different function settings are performed using 1 parameter No.) For these parameters, each digit must be set separately. Torque command setting (Pn408) I/O signal selection (Pn50A to 512) All other user parameters Parameters displayed using 5 digits indicate a single value. These parameters can be set from the lowest point to the highest point within the setting range using just the Up or Down Key. You can also set the digits separately. Example of a 5-digit Parameter Setting PR02W operation Front panel key operation Display example Explanation (Present setting) (less than 1 s) Change the setting using the Up or Down Key. If the setting is too large, you can set the operation to be performed more quickly while changing the operation digits, using the Left Key (front panel: DATA Key for less than 1 s) or Right Key. 4-17 Operation Chapter 4 Example of an n. + 4 Digits Parameter Setting PR02W operation Front panel key operation Display example Explanation (Present setting) Digit No. 3 Digit No. 0 (less than 1 s) Set the digit No. to be operated using the Left Key (front panel: DATA Key for less than 1 s) or Right Key. You cannot use only the Up and Down Keys. Saving the Changed Setting to Memory • The following operation is not necessary if you are only checking the settings. PR02W operation Front panel key operation Display example Explanation Press the DATA Key (front panel: DATA Key for 1 s min.) to save the data to memory (the setting display will flash for approximately 1 s). After the display has finished flashing, it will return to normal. (1 s min.) (After approx. 1 s) D Return to Parameter Number Display PR02W operation Front panel key operation Display example (1 s min.) Explanation Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the parameter No. display. 4-4-2 Parameter Tables • Some parameters are enabled by turning OFF the Unit, then turning it ON again. (See the tables below.) When changing these parameters, turn OFF the power (check that the power lamp is not lit), then turn ON the power again. • The specific digit number of a parameter for which each digit number must be set separately is displayed in the table with “.0” added to the digit number. For example, Pn001.0 (i.e., digit No. 0 of parameter No. Pn001). • The default setting for parameters set using 5 digits are displayed in the table with the leftmost digits not shown if they are 0 (e.g., if the default setting is 00080, 80 is entered in the table). • Do not set parameters or digit numbers shown as “Not used.” 4-18 Operation Chapter 4 H Function Selection Parameters (From Pn000) Parameter No. Parameter name Pn000 Function selecl tion basic switch Pn001 Function selecti aption plication switch 1 Digit No. 0 1 Name Reverse rotation Control mode selection Setting Explanation 0 CCW direction is taken for positive command 1 CW direction is taken for negative command 0 Speed control by analog command 1 Position control by pulse train command 2 Torque control by analog command 3 Internally set speed control 4 Switches between internally set speed control and speed control 5 Switches between internally set speed control and position control 6 Switches between internally set speed control and torque control 7 Switches between position control and speed control 8 Switches between position control and torque control 9 Switches between torque control and speed control A Speed control with position lock b Position control with pulse prohibition 2 Unit No. setting 0 to F Servo Driver communications unit number setting (necessary for multiple Servo Driver connections when using personal computer monitoring software) 3 Not used. 0 (Do not change setting.) 0 Select stop if an alarm l occurs when Servomotor is OFF Select p stop when h prohibited drive is input 0 Servomotor stopped by dynamic brake. 1 Dynamic brake OFF after Servomotor stopped 2 Servomotor stopped with free run 0 Stop according to Pn001.0 setting (release Servomotor after stopping) 1 Stop Servomotor using torque set in Pn406, and lock Servomotor after stopping 2 Stop Servomotor using torque set in Pn406, and release Servomotor after stopping Select AC/DC power input 0 AC power supply: AC power supplied from L1, L2, (L3) terminals 1 DC power supply: DC power from +1, -- terminals Select g warning code d output 0 Alarm code only output from ALO1, ALO2, ALO3 1 Alarm code and warning code output from ALO1, ALO2, ALO3 1 2 3 Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? 0010 0000 --- --- Yes 1002 0000 --- --- Yes 4-19 Operation Parameter No. Parameter name Pn002 Function selection application switch 2 Chapter 4 Digit No. 0 1 2 3 Pn003 4-20 Function selecl tion applica plication switch 3 0 Name Setting Explanation Torque command input change (during position and speed control) 0 Not used. 1 Use TREF as analog torque limit input 2 Use TREF as torque feed forward input 3 Use TREF as analog torque limit when PCL and NCL are ON Speed command input change (during torque control) 0 Not used. 1 Use REF as analog speed limit input Operation switch when using absolute encoder 0 Use as absolute encoder 1 Use as incremental encoder Applicapp tion i method for full closedloop enen coder d 0 Full closed-loop encoder not used 1 Full closed-loop encoder used without phase Z 2 Full closed-loop encoder used without phase Z 3 Full closed-loop encoder used in reserse rotation mode without phase Z 4 Full closed-loop encoder used in reserse rotation mode without phase Z 0 Servomotor rotation speed: 1V/1000 r/min 1 Speed command: 1 V/1000 r/min 2 Torque command: 1 V/rated torque 3 Position deviation: 0.05 V/1 command unit 4 Position deviation: 0.05 V/100 command units 5 Command pulse frequency: 1 V/1000 r/min. 6 Servomotor rotation speed: 1 V/250 r/min 7 Servomotor rotation speed: 1 V/125 r/min Analog monitor 1 (AM) allocation 8 to F Not used. 1 Analog monitor 2 (NM) allocation 0 to F Same as Pn003.0 2 to 3 Not used. 0 (Do not change setting.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? 0000 0000 --- --- Yes 0002 0002 --- --- --- Operation Parameter No. Chapter 4 Parameter name Digit No. Name Setting Explanation Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn004 Not used. --- --- (Do not change setting.) 0000 0000 --- --- --- Pn005 Not used. --- --- (Do not change setting.) 0000 0000 --- --- --- H Servo Gain Parameters (From Pn100) Parameter No. Parameter name Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting tti 100/200 V Default setting tti 400 V Unit Setting g range Restart power? ? Pn100 Speed loop Adjusts speed loop responsiveness. gain 80 40 Hz 1 to 2000 --- Pn101 Speed loop Speed loop integral time constant integration constant 2000 2000 x 0.01 ms 15 to 51200 --- Pn102 Position loop gain 40 40 1/s 1 to 2000 --- Pn103 Inertia ratio Set using the ratio between the machine system inertia and the Servomotor rotor inertia. 300 0 % 0 to 10000 --- Pn104 Speed loop Adjusts speed loop responsiveness (enabled by gain 80 gain 2 switching input). 40 Hz 1 to 2000 --- Pn105 Speed loop Speed loop integral time constant (enabled by gain integration switching input). constant 2 2000 2000 x 0.01 ms 15 to 51200 --- Pn106 Position loop gain 2 Adjusts position loop responsiveness (enabled by gain switching input). 40 40 1/s 1 to 2000 --- Pn107 Bias rotational speed Sets position control bias. 0 0 r/min 0 to 450 --- Pn108 Bias addition band Sets the position control bias operation start using deviation counter pulse width. 7 7 Command unit 0 to 250 --- Pn109 Feed-forward amount Position control feed-forward compensation value 0 0 % 0 to 100 --- Pn10A Feed-forward command filter Sets position control feed-forward command filter. 0 0 x 0.01 ms 0 to 6400 --- Pn10b Speed control g setting 0 004 000 --- --- Yes Adjusts position loop responsiveness. 1 2, 3 P control switching conditions 0 Sets internal torque command value conditions (Pn10C). 1 Sets speed command value conditions (Pn10d). 2 Sets acceleration command value conditions (Pn10E) 3 Sets deviation pulse value conditions (Pn10F) 4 No P control switching function Speed control loop switching 0 PI control 1 P control Not used. 0 (Do not change setting.) 4-21 Operation Chapter 4 Default setting 100/200 V Default setting 400 V Sets level of torque command to switch from PI control to P control. 200 200 % 0 to 800 --- P control switching (speed command) Sets level of speed command to switch from PI control to P control. 0 0 r/min 0 to 10000 --- Pn10E P control switching (acceleration command) Sets level of acceleration command to switch from PI 0 control to P control. 0 10 r/min/s 0 to 3000 --- Pn10F P control switching (deviation pulse) Sets level of deviation pulses to switch from PI control to P control. 10 0 Command unit 0 to 10000 --- Pn110 Online autotuning g setting 0 0012 0010 --- --- Yes Parameter No. Parameter name Pn10C P control switching (torque command) Pn10d Explanation (See note 1.) Digit No. 1 2 3 Name Selects online g auto-tuning Selects speed feedback comcom pensation function Setting Explanation (See note 2.) 0 Auto-tunes initial operations only after power is turned ON. 1 Always auto-tunes. 2 No auto-tuning 0 ON 1 OFF Selects 0 adhesive f i ti friction 1 compensation function Friction compensation: OFF 2 Friction compensation: rated torque ratio large 0 (Do not change setting.) Not used. Unit Setting range Restart power? Friction compensation: rated torque ratio small Pn111 Speed feedback compensat ing gain Adjusts speed loop feedback gain. 100 100 % 1 to 500 --- Pn112 Not used. (Do not change setting.) 100 100 --- --- --- Pn113 Not used. (Do not change setting.) 1000 1000 --- --- --- Pn114 Not used. (Do not change setting.) 200 200 --- --- --- Pn115 Not used. (Do not change setting.) 32 32 --- --- --- Pn116 Not used. (Do not change setting.) 16 16 --- --- --- Pn117 Not used. (Do not change setting.) 100 100 --- --- --- Pn118 Not used. (Do not change setting.) 100 100 --- --- --- Pn119 Not used. (Do not change setting.) 50 50 --- --- --- Pn11A Not used. (Do not change setting.) 1000 1000 --- --- --- Pn11b Not used. (Do not change setting.) 50 50 --- --- --- Pn11C Not used. (Do not change setting.) 70 70 --- --- --- Pn11d Not used. (Do not change setting.) 100 100 --- --- --- Pn11E Not used. (Do not change setting.) 100 100 --- --- --- Pn11F Not used. (Do not change setting.) 0 0 --- --- --- Pn120 Not used. (Do not change setting.) 0 0 --- --- --- Pn121 Not used. (Do not change setting.) 50 50 --- --- --- 4-22 Operation Parameter No. Parameter name Chapter 4 Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn122 Not used. (Do not change setting.) 0 0 --- --- --- Pn123 Not used. (Do not change setting.) 0 0 --- --- --- Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. H Position Control Parameters (From Pn200) Parameter No. Pn200 Parameter name Position control g1 setting Explanation (See note 1.) Digit No. 0 1 2 3 Name Command pulse mode Setting Explanation (See note 2.) 0 Feed pulse forward/reverse signal: Positive logic 1 Forward pulse/reverse pulse: Positive logic 2 90° phase difference (A/B phase) signal (x1): Positive logic 3 90° phase difference (A/B phase) signal (x2): Positive logic 4 90° phase difference (A/B phase) signal (x4): Positive logic 5 Feed pulses/Forward/reverse signal: Negative logic 6 Forward pulse/reverse pulse: Negative logic 7 90° phase difference (A/B phase) signal (x1): Negative logic 8 90° phase difference (A/B phase) signal (x2): Negative logic 9 90° phase difference (A/B phase) signal (x4): Negative logic 0 High level signal 1 Rising signal (low to high) 2 Low level signal 3 Falling signal (low to high) Deviation counter reset if an alarm occurs when the Servomot or is OFF 0 Deviation counter reset if an alarm occurs when Servomotor is OFF. 1 Deviation counter not reset if an alarm occurs when Servomotor is OFF. 2 Deviation counter reset only if alarm occurs. Pulse command filter selection l ti 0 Command filter for line driver signal input (500 kpps) 1 Command filter for open-collector signal input (200 kpps) Deviation counter reset Default setting tti 100/200 V Default setting tti 400 V 1011 0000 Unit --- Setting g range --- Restart power? ? Yes 4-23 Operation Parameter No. Parameter name Chapter 4 Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn201 Encoder divider rate Sets the number of output pulses from the Servo Driver. 1000 16384 pulse/ rotation 16 to 16384 Yes Pn202 Electronic gear ratio G1 (numerator) Sets the pulse rate for the command pulses and Servo Servomotor travel distance. 4 4 --- 1 to 65535 Yes 0.01 ≤ G1/G2 ≤ 100 Pn203 Electronic gear ratio G2 (denominator) 1 1 --- 1 to 65535 Yes Pn204 Position Sets soft start for command pulse. (Soft start command characteristics are for the primary filter.) filter time constant 1 (primary filter) 0 0 x 0.01 ms 0 to 6400 --- Pn205 Absolute Sets the limit to the number of rotations when using encoder a Servomotor with an absolute encoder. multi-turn limit setting 65535 65535 rotations 0 to 65535 Yes Pn206 Full closedloop encoder pulse Sets the number of pulses for the full closed-loop encoder for one rotation of the motor (note 3) 16384 16384 Command unit 25 to 65535 --- Pn207 Position control setset ting 2 0 0000 0000 --- --- Yes 0 0 x 0.01 ms 0 to 6400 --- 1 2 to 3 Pn208 Position command filter time constant 2 Selects position command filter. 0 Primary filter (Pn204) 1 Linear acceleration and deceleration (Pn208) Speed command input switching (during position control) 0 Function not used 1 REF used as feed-forward input Not used. 0 (Do not change setting.) Sets soft start for command pulse. (soft start characteristics are for the linear acceleration and deceleration.) Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. Note 3. Do not set below 513. H Speed Control Parameters (From Pn300) Parameter No. Parameter name Explanation Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn300 Speed command scale Sets the speed command voltage (REF) 1000 600 0.01 v/No. rated rotations 150 to 3000 --- Pn301 No. 1 internal speed setting Number of rotations for No. 1 internal setting 100 100 r/min 0 to 10000 --- Pn302 No. 2 internal speed setting Number of rotations for No. 2 internal setting 200 200 r/min 0 to 10000 --- 4-24 Operation Chapter 4 Parameter No. Parameter name Pn303 No. 3 internal speed setting Pn304 Explanation Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Number of rotations for No. 3 internal setting 300 300 r/min 0 to 10000 --- Jog speed Sets rotation speed during jog operation. 500 500 r/min 0 to 10000 --- Pn305 Soft start acceleration time Sets acceleration time during speed control soft start. 0 0 ms 0 to 10000 --- Pn306 Soft start deceleration time Sets deceleration time during speed control soft start. 0 0 ms 0 to 10000 --- Pn307 Speed command filter time constant Sets constant during filter of speed command voltage input (REF). 40 40 x 0.01 ms 0 to 65535 --- Pn308 Speed feedback filter time constant Sets constant during filter of speed feedback. 0 0 x 0.01 ms 0 to 65535 --- H Torque Control Parameters (From Pn400) Parameter No. Parameter name Pn400 Torque command scale Pn401 Explanation (See note 1.) Default setting tti 100/200 V Default setting tti 400 V Setting g range Restart power? ? Sets the torque command voltage (TREF) to output the rated torque. 30 30 0.1 V/ rated torque 10 to 100 --- Torque command filter time constant Sets the constant when filtering the internal torque command. 40 100 x 0.01 ms 0 to 65535 --- Pn402 Forward torque limit Forward rotation output torque limit (rated torque ratio). 350 800 % 0 to 800 --- Pn403 Reverse torque limit Reverse rotation output torque limit (rated torque ratio). 350 800 % 0 to 800 --- Pn404 Forward rotation external current limit Output torque limit during input of forward rotation current limit (rated torque ratio) 100 100 % 0 to 800 --- Pn405 Reverse rotation external current limit Output torque limit during input of reverse rotation current limit (rated torque ratio) 100 100 % 0 to 800 --- Pn406 Emergency stop torque Deceleration torque when an error occurs (rated torque ratio) 350 800 % 0 to 800 --- Pn407 Speed limit Sets the speed limit in torque control mode. 3000 10000 r/min 0 to 10000 --- Pn408 Torque q command d setting 0 0000 0000 --- --- --- 2000 2000 Hz 50 to 2000 --- Digit No. 1 to 3 Pn409 Notch filter frequency Name Setting Explanation (See note 2.) Selects notch h filter fil function. 0 Function not used. 1 Notch filter used for torque commands. Not used. 0 (Do not change setting.) Sets notch filter frequency for torque command Unit Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. 4-25 Operation Chapter 4 H Sequence Parameters (From Pn500) Parameter No. Parameter name Pn500 Positioning completion range 1 Pn501 Explanation (See note 1.) Default setting tti 100/200 V Default setting tti 400 V Unit Setting g range Restart power? ? Sets the range of positioning completed output 1 (INP1). 3 7 Command unit 0 to 250 --- Position lock rotation speed Sets the number of rotations for position lock during speed control. 10 10 r/min 0 to 10000 --- Pn502 Rotation speed for motor rotation detection Sets the number of rotations for the Servomotor rotation detection output (TGON). 20 20 r/min 1 to 10000 --- Pn503 Speed conformity signal output width Sets the allowable fluctuation (number of rotations) for the speed conformity output (VCMP). 10 10 r/min 0 to 100 --- Pn504 Positioning completion range 2 Sets the range for positioning completed output 2 (INP2). 3 7 Command unit 1 to 250 --- Pn505 Deviation counter overflow level Sets the detection level for the deviation counter over alarm. 1024 1024 x 256 command unit 1 to 32767 --- Pn506 Brake timing 1 Sets the delay from the brake command to the Servomotor turning OFF. 0 0 x 10 ms 0 to 50 --- Pn507 Brake command speed Sets the spread for outputting the brake command. 100 100 r/min 0 to 10000 --- Pn508 Brake timing 2 Sets the delay time from the Servomotor turning OFF to the brake command output. 50 50 x 10 ms 10 to 100 --- Pn509 Momentary hold time Sets the time during which alarm detection is disabled when a power failure occurs. 20 20 ms 20 to 1000 --- 4-26 Digit No. Name Setting Explanation (See note 2.) Operation Parameter No. Parameter name Pn50A Input signal selection 1 Chapter 4 Explanation (See note 1.) Digit No. 0 1 2 3 Name Setting Explanation (See note 2.) Default setting 100/200 V Input signal allocation mode d 0 8100 Sets the sequence input signal allocation to the same as R88D-UT. 1 User-defined sequence input signal allocation RUN g signal (RUN comman d) input terminal allocation 0 Allocated to CN1, pin 40: Valid for low output. 1 Allocated to CN1, pin 41: Valid for low output 2 Allocated to CN1, pin 42: Valid for low output 3 Allocated to CN1, pin 43: Valid for low output 4 Allocated to CN1, pin 44: Valid for low output 5 Allocated to CN1, pin 45: Valid for low output 6 Allocated to CN1, pin 46: Valid for low output 7 Always enabled. 8 Always disabled. 9 Allocated to CN1, pin 40: Valid for high output A Allocated to CN1, pin 41: Valid for high output b Allocated to CN1, pin 42: Valid for high output C Allocated to CN1, pin 43: Valid for high output d Allocated to CN1, pin 44: Valid for high output E Allocated to CN1, pin 45: Valid for high output F Allocated to CN1, pin 46: Valid for high output MING signal input terminal allocation 0 to F Same as Pn50A.1. POT signal Input terminal allocation 0 to F Same as Pn50A.1 Default setting 400 V 2100 Unit --- Setting range Restart power? --- Yes MING (gain reduction) signal allocation POT (forward drive prohibited) signal allocation 4-27 Operation Parameter No. Parameter name Pn50b Input signal selection 2 Chapter 4 Explanation (See note 1.) Digit No. 0 1 2 3 Pn50C Input signal selection 3 0 1 2 3 Pn50d Input signal selection 4 0 1 2 3 4-28 Name Setting Explanation (See note 2.) NOT signal Input terminal allocation 0 to F Same as Pn50A.1. RESET signal Input terminal allocation 0 to F Same as Pn50A.1. PCL signal Input terminal allocation 0 to F Same as Pn50A.1. NCL signal Input terminal allocation 0 to F Same as Pn50A.1. RDIR signal Input terminal allocation 0 to F Same as Pn50A.1. SPD1 signal Input terminal allocation 0 to F Same as Pn50A.1. SPD2 signal Input terminal allocation 0 to F Same as Pn50A.1. TVSEL signal Input terminal allocation 0 to F Same as Pn50A.1. PLOCK signal Input terminal allocation 0 to F Same as Pn50A.1. IPG signal Input terminal allocation 0 to F Same as Pn50A.1. GSEL signal Input terminal allocation 0 to F Same as Pn50A.1. Not used. 0 (Do not change setting.) Default setting 100/200 V Default setting 400 V 6548 6543 8888 8888 Unit Setting range Restart power? --- --- Yes 8888 --- --- Yes 8888 --- --- Yes NOT (reverse drive prohibited) signal allocation RESET (alarm reset) signal allocation PCL (forward rotation current limit) signal allocation NCL (reverse rotation current limit) allocation RDIR (rotation direction command) signal allocation SPD1 (speed selection reference 1) signal allocation SPD2 (speed selection command 2) signal allocation TVSEL (control mode switching) signal allocation PLOCK (position lock command) signal allocation IPG (pulse disable) signal allocation GSEL (gain switching) signal allocation Operation Parameter No. Parameter name Pn50E Output p signal i l selection 1 Chapter 4 Explanation (See note 1.) Digit No. 0 No output 1 Allocated to CN1 pins 25, 26 2 Allocated to CN1 pins 27, 28 3 Allocated to CN1 pins 29, 30 0 to 3 Same as Pn50E.0. TGON signal output terminal allocation 0 to 3 READY signal output terminal allocation 0 to 3 CLIMT signal output terminal allocation 0 to 3 VLIMT signal output terminal allocation 0 to 3 BKIR signal output terminal allocation 0 to 3 WARN signal output terminal allocation 0 to 3 INP2 signal output terminal allocation 0 to 3 1 to 3 Not used. 0 (Do not change setting.) 0 to 3 Not used. 8 (Do not change setting.) 3 0 1 2 3 Pn510 Pn511 Output signal selection 3 Not used. Explanation (See note 2.) 0 2 Output signal selection 2 Setting INP1 signal i l (positioni ng complete d 1) output terminal allocation VCMP signal output terminal allocation 1 Pn50F Name 0 Default setting 100/200 V Default setting 400 V 3211 3211 0000 Unit Setting range Restart power? --- --- Yes 0000 --- --- Yes 0000 0000 --- --- Yes 8888 8888 --- --- --- VCMP (speed coincidence) signal allocation Same as Pn50E.0. TGON (Servomotor rotation detection) signal allocation Same as Pn50E.0. READY (Servomotor warmup complete) signal allocation Same as Pn50E.0. CLIMT (current limit detection) signal allocation Same as Pn50E.0. VLIMT (speed limit detection) signal allocation Same as Pn50E.0. BKIR (brake interlock) signal allocation. Same as Pn50E.0. WARN (warning) signal allocation Same as Pn50E.0. INP2 (positioning completed 2) signal allocation 4-29 Operation Parameter No. Pn512 Parameter name Output signal reverse Chapter 4 Explanation (See note 1.) Digit No. 0 1 2 3 Pn51A Name Setting Explanation (See note 2.) Output signal reverse for CN1 pins 25, 26 0 Not reversed. 1 Reversed. Output signal reverse for CN1 pins 27, 28 0 Not reversed. 1 Reversed. Output signal reverse CN1 pins 29, 30 0 Not reversed. 1 Reversed. Not used. 0 (Do not change setting.) Position er- Sets the allowable error for a full closed-loop or ror oversemiclosed-loop encoder flow level between motor and load Default setting 100/200 V Default setting 400 V 0000 0000 0 0 Unit Setting range Restart power? --- --- Yes Command unit 0 to 32767 --- Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. H Other Parameters (From 600) Parameter No. Parameter name Explanation Default setting Unit Setting range Restart power? Pn600 Regeneration resistor capacity Setting for regeneration resistance load ratio monitoring calculations 0 x 10 W From 0 (varies by Unit.) --- Pn601 Not used. (Do not change setting.) 0 --- --- --- 4-4-3 Important Parameters This section explains the user parameters you need to set and check before using the Servomotor and Servo Driver. If these parameters are set incorrectly, there is a risk of the Servomotor not rotating, and of a misoperation. Set the parameters to suit your system. (Default settings refer to 100/200 V Servo Drive. For 400 V default settings see appendix.) H Reverse Rotation Mode Settings (Pn000.0) Pn000.0 Setting range 4-30 Function selection basic switch ---- Reverse rotation mode (All operation modes) 0, 1 Unit --Default 0 Restart setting power? Yes Operation Chapter 4 Setting Explanation Setting 0 1 Explanation CCW direction is taken for positive command (counterclockwise seen from the Servomotor output shaft) CW direction is taken for positive command (clockwise seen from the Servomotor output shaft) • This parameter sets the Servomotor’s direction of rotation. • Even if 1 is set, the Servo Driver’s encoder output phase (A/B phase) does not change (i.e., the Servomotor’s direction of rotation is simply reversed). H Control Mode Selection (Pn000.1) Pn000.1 Setting range Function selection basic switch --- Control mode selection (All operation modes) 0 to b Unit --Default 1 Restart setting power? Yes Setting Explanation Setting 0 1 2 3 4 5 6 7 8 9 A b Explanation Speed control (Analog command) Position control (Pulse train command) Torque control (Analog command) Internal speed control settings Internal speed control settings ←→ Speed control (Analog command) Internal speed control settings ←→ Position control (Pulse train command) Internal speed control settings ←→ Torque control (Analog command) Position control (Pulse train command) ←→ Speed control (Analog command) Position control (Pulse train command) ←→ Torque control (Analog command) Speed control (Analog command) ←→ Torque control (Analog command) Speed control with position-lock function (Analog command) Position control with pulse disable function (Pulse train command) • Set to match the application content and the output form of the Host controller you are using. • If using switching control mode (7 to 9), switch the control mode using TVSEL (control mode switch input). • If using internal speed control setting and another control mode (4 to 6), switch control mode using SPD1 and SPD2 (speed selection command inputs 1 and 2). H Alarm Stop Selection (Pn001.0) Pn001.0 Setting range Function selection application switch 1 --- Stop selection for alarm generation with servo OFF (All operation modes) 0 to 2 Unit --Default 2 Restart Yes setting power? Setting Explanation Setting 0 1 2 Explanation Stop Servomotor using dynamic brake (dynamic brake stays ON after Servomotor has stopped). Stop Servomotor using dynamic brake (dynamic brake released after Servomotor has stopped). Stop Servomotor using free run. 4-31 Operation Chapter 4 • Select the stopping process for when the servo is turned OFF or an alarm occurs. H Overtravel Stop Selection (Pn001.1) Pn001.1 Setting range Function selection application switch 1 --- Stop selection for drive prohibition input (Position, speed, internally-set speed control) 0 to 2 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting Explanation Stop according to the setting of Pn001.0 (servo released after Servomotor has stopped) Stop the Servomotor using the torque set in Pn406 (emergency stop torque), then locks the servo. Stop the Servomotor using the torque set in Pn406 (emergency stop torque), then releases the servo (dynamic brake is turned OFF). 0 1 2 • Select the stopping process for when overtravel occurs. Stopping Methods when Forward/Reverse Drive Prohibit is OFF POT (NOT) is OFF Pn001.0 0 or 1 Pn001.1 0 2 Deceleration Method Stopped Status Dynamic brake Servo unlocked Pn001.1 2 Servo unlocked Free run 1 or 2 Emergency stop torque (Pn406) See note 1. 1 Servo locked Note 1. The position loop is disabled when the servo stops in servolock mode during position control. Note 2. During torque control, the stopping process depends on Pn001.0 (the Pn001.1 setting does not matter). Note 3. POT and NOT are allocated to pin CN1-42 at the factory, and set to always OFF (i.e., drive prohibition is disabled). To use the drive prohibition function, change the setting using Pn50A.3 and Pn50b.0. H Command Pulse Mode Selection (Pn200.0): Position Control Pn200.0 Setting range 4-32 Position control setting 1 --- Command Pulse Mode (Position) 0 to 9 Unit --Default 1 setting Restart power? Yes Operation Chapter 4 Setting Explanation Setting 0 1 2 3 4 5 6 7 8 9 Explanation Feed pulse/forward signal: Positive logic Reverse pulse/reverse pulse: Positive logic 90° phase difference (A/B phase) signal (x1): Positive logic 90° phase difference (A/B phase) signal (x2): Positive logic 90° phase difference (A/B phase) signal (x4): Positive logic Feed pulses/Forward/reverse signal: Negative logic Forward pulse/reverse pulse: Negative logic 90° phase difference (A/B phase) signal (x1): Negative logic 90° phase difference (A/B phase) signal (x2): Negative logic 90° phase difference (A/B phase) signal (x4): Negative logic • If using position control, select the command pulse mode to suit the Host Controller’s command pulse format. • If inputting 90° phase difference signals, select either x1, x2, or x4. If you select x4, the input pulse will be multiplied by 4, so the number of Servomotor rotations (speed and angle) will be four times that of the x1 selection. H I/O Signal Allocation (Pn50A to Pn512) • With the OMNUC W series, you can freely change the I/O signal allocation. • If using an OMRON position controller (Position Control Unit or Motion Control Unit), you do not need to change the default settings. The various special Control Cables are also based on the default allocations. • The default allocations (which are the same as for the R88D-UT OMRON Servo Driver) are as follows: Input signal CN1, pin No. 40 41 Signal name RUN (RUN command input) MING (gain reduction input) RDIR (rotation direction command input) TVSEL (control mode switch input) PLOCK (position lock command input) IPG (pulse disable input) Condition --When Pn000.1 is 0 (speed control) or 1 (position control) When Pn000.1 is 3, 4, or 5 (internal speed control setting), and SPD1 and SPD2 are both OFF When Pn000.1 is 3, 4, 5, or 6 (internal speed control setting), and either SPD1 or SPD2 is ON When Pn000.1 is 7, 8, or 9 (switching control mode) When Pn000.1 is A (speed command with position lock) When Pn000.1 is b (position control with pulse disable) 4-33 Operation Chapter 4 CN1, pin No. 42 43 44 45 46 Output 25/26 signal 27/28 29/30 Signal name POT (forward drive prohibit input) NOT (reverse drive prohibit input) RESET (alarm reset input) PCL (forward rotation current limit input) SPD1 (speed selection command 1 input) NCL (reverse rotation current limit input) SPD2 (speed selection command 2 input) INP1 (Positioning completed output 1) VCMP (speed conformity output) TGON (Servomotor rotation detection output) READY (Servo ready output) Condition Set to always OFF (i.e., drive prohibition is disabled). Set to always OFF (i.e., drive prohibition is disabled). --When Pn000.1 is 0 to 2, or 7, 8, 9, A, or b. When Pn000.1 is 3, 4, 5, or 6 (internal speed control setting). When Pn000.1 is 0, 1, or 2, or 7, 8, 9, A, or b. When Pn000.1 is 3, 4, 5, or 6 (internal speed control setting). When using Position Control Mode. When using Speed Control Mode or Internally-set Speed Control Mode. --- --- D Input Signal Selection (Pn50A to Pn50d) Pn50A.0 Setting range Input signal selection 1 --- Input signal allocation mode (All operation modes) 0, 1 Unit --Default 0 Restart setting power? Yes Setting Explanation Setting 0 1 Explanation Sets the sequence input signal allocation to the same as R88D-UT User-defined sequence input signal allocation • If set to 0, the input signal allocation for CN1 is the same as shown above. You cannot change the input signal pin number with this setting. You can, however, select whether the signal is always ON or always OFF, using Pn50A.1 to Pn50b.3. • If set to 1, you can set the input signal pin number (Pn50A.1 to Pn50d.2). You can also allocate multiple input signals to one pin number, in which case, when a signal is input, all signals allocated to that pin 4-34 Operation Chapter 4 number are input. For example, if switching between speed control and position control, when the gain is lowered using speed control, if both TVSEL (control mode switch input) and MING (gain reduction input) are allocated to the same pin number, switching to speed control and gain reduction will be performed as one signal. Pn50A.1 Setting range Input signal selection 1 --- RUN signal (RUN command) input terminal allocation (All operation modes) 0 to F Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 2 3 4 5 6 7 8 9 A b C d E F Explanation Allocated to CN1-40 pin: enabled using L input Allocated to CN1-41 pin: enabled using L input Allocated to CN1-42 pin: enabled using L input Allocated to CN1-43 pin: enabled using L input Allocated to CN1-44 pin: enabled using L input Allocated to CN1-45 pin: enabled using L input Allocated to CN1-46 pin: enabled using L input Always ON Always OFF Allocated to CN1-40 pin: enabled using H input Allocated to CN1-41 pin: enabled using H input Allocated to CN1-42 pin: enabled using H input Allocated to CN1-43 pin: enabled using H input Allocated to CN1-44 pin: enabled using H input Allocated to CN1-45 pin: enabled using H input Allocated to CN1-46 pin: enabled using H input • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 40 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. • When set to 7, the servo turns ON after the power has been turned ON. You cannot use the jog operation with this setting. Pn50A.2 Setting range Input signal selection 1 --- MING signal (gain reduction) input terminal allocation (Position, speed, internally-set speed control) 0 to F Unit --Default 1 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 41 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. Pn50A.3 Setting range Input signal selection 1 --- POT signal (forward drive prohibited) input terminal allocation (All operation modes) 0 to F Unit --Default 8 Restart Yes setting power? 4-35 Operation Chapter 4 • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 42 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. • If set to 7 (always ON), the servo is in always overtravel status (i.e., forward rotation is always driveprohibited). • If set to 8 (always OFF), the servo drive prohibition is OFF (i.e., the forward rotation drive is permitted). • The POT signal permits forward rotation drive upon input. Pn50b.0 Setting range Input signal selection 2 --- NOT signal (reverse drive prohibited) input terminal allocation (All operation modes) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 43 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. • If set to 7 (always ON), the servo is in always in overtravel status (i.e., reverse rotation is always driveprohibited). • If set to 8 (always OFF), the servo drive prohibition is OFF (i.e., the reverse rotation drive is permitted). • The NOT signal permits reverse rotation drive upon input. Pn50b.1 Setting range Input signal selection 2 --- RESET signal (alarm reset) input terminal allocation (All operation modes) 0 to F Unit --Default 4 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 44 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. • Do not set 7 (always ON). • If setting 8 (always OFF), when the alarm is cancelled, turn ON the power or reset the alarm using the operation keys. Pn50b.2 Setting range Input signal selection 2 --- PCL signal (forward rotation current limit) input terminal allocation (All operation modes) 0 to F Unit --Default 5 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 45 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. Pn50b.3 Setting range 4-36 Input signal selection 2 --- NCL signal (reverse rotation current limit) input terminal allocation (All operation modes) 0 to F Unit --Default 6 Restart Yes setting power? Operation Chapter 4 • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to 6 and 9 to F are disabled, and all are set to CN1, pin 46 enabled by L input. Settings 7 and 8 are both enabled. • To change the pin number, set Pn50A.0 to 1. Pn50C.0 Setting range Input signal selection 3 --- RDIR signal (rotation direction command) input terminal allocation (internally-set speed control) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to F are all disabled. • To change the pin number, set Pn50A.0 to 1. Pn50C.1 Setting range Input signal selection 3 --- SPD1 signal (speed selection command 1) input terminal allocation (internally-set speed control) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to F are all disabled. • To change the pin number, set Pn50A.0 to 1. Pn50C.2 Setting range Input signal selection 3 --- SPD2 signal (speed selection command 2) input terminal allocation (internally-set speed control) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to F are all disabled. • To change the pin number, set Pn50A.0 to 1. Pn50C.3 Setting range Input signal selection 3 --- TVSEL signal (control mode switching) input terminal allocation (Switching control) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to F are all disabled. • To change the pin number, set Pn50A.0 to 1. Pn50d.0 Setting range Input signal selection 4 --- PLOCK signal (position lock command) input terminal allocation (Speed) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to F are all disabled. • To change the pin number, set Pn50A.0 to 1. Pn50d.1 Setting range Input signal selection 4 --- IPG signal (pulse disable) input terminal allocation (Position) 0 to F Unit --Default 8 Restart Yes setting power? 4-37 Operation Chapter 4 • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot change the pin number. Settings 0 to F are all disabled. • To change the pin number, set Pn50A.0 to 1. Pn50d.2 Setting range Input signal selection 4 --- GSEL signal (gain switching) input terminal allocation (Position, speed, internally-set speed control) 0 to F Unit --Default 8 Restart Yes setting power? • Settings are the same as for Pn50A.1. • If Pn50A.0 is set to 0, you cannot use GSEL signal. Settings 0 to F are all disabled. • To use the GSEL signal, set Pn50A.0 to 1. D Output Signal Selection (Pn50E to Pn510, Pn512) • Output signal selection is performed in Pn50E to Pn510, and whether each signal should be reversed is set in Pn512. • You can allocate multiple output signals to the same pin. Such signals are output separately as an OR operation. • The default settings allocate INP1 (positioning completed output 1) and VCMP (speed conformity) to pin Nos. 25 and 26. In Position Control Mode, INP1 is output, and in Speed Control Mode, VCMP is output. Also, TGON (Servomotor rotation detection) is allocated to pins 27 and 28, and READY (Servomotor ready) is allocated to pins 29 and 30. Pn50E.0 Setting range Output signal selection 1 --- INP1 signal (positioning completed output 1) output terminal allocation (Position) 0 to 3 Unit --Default 1 Restart Yes setting power? Setting Explanation Setting 0 1 2 3 Pn50E.1 Setting range Pn50E.2 Setting range Pn50E.3 Setting range Pn50F.0 Setting range 4-38 Explanation No output Allocated to pins CN1-25 and 26 (pin 26 is the COM port) Allocated to pins CN1-27 and 28 (pin 28 is the COM port) Allocated to pins CN1-29 and 30 (pin 30 is the COM port) Output signal selection 1 --- VCMP signal (speed conformity) output terminal allocation (Speed) 0 to 3 Unit --Default 1 Restart Yes setting power? Output signal selection 1 --- TGON signal (Servomotor rotation detection) output terminal allocation (All operation modes) 0 to 3 Unit --Default 2 Restart Yes setting power? Output signal selection 1 --- READY signal (Servomotor ready) output terminal allocation (All operation modes) 0 to 3 Unit --Default 3 Restart Yes setting power? Output signal selection 2 --- CLIMT signal (current limit detection) output terminal allocation (All operation modes) 0 to 3 Unit --Default 0 Restart Yes setting power? Operation Pn50F.1 Setting range Pn50F.2 Setting range Pn50F.3 Setting range Pn510.0 Setting range Chapter 4 Output signal selection 2 --- VLIMT signal (speed limit detection) output terminal allocation (Torque) 0 to 3 Unit --Default 0 Restart Yes setting power? Output signal selection 2 --- BKIR signal (brake interlock) output terminal signal (All operation modes) 0 to 3 Unit --Default 0 Restart Yes setting power? Output signal selection 2 --- WARN signal (warning) output terminal allocation (All operation modes) 0 to 3 Unit --Default 0 Restart Yes setting power? Output signal selection 3 --- INP2 (positioning completed 2) output terminal allocation (Position) 0 to 3 Unit --Default 0 Restart Yes setting power? • Parameter settings are the same as for Pn50E.0. • The WARN (alarm output) signal is normally ON, and turns OFF when an alarm occurs. Pn512.0 Setting range Output signal reverse --- Pins CN1-25 and 26 output signal reverse (All operation modes) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Not reversed. Reversed. • Select the characteristics of the output signal allocated to pins CN1-25 and 26. • If you set 1 (reverse), ON/OFF outputs are reversed. Pn512.1 Setting range Output signal reverse-Pins CN1-27 and 28 output signal reverse (All operation modes) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Not reversed. Reversed. Pn512.2 Setting range Output signal reverse --- Pins CN1-29 and 30 output signal reverse (All operation modes) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Not reversed. Reversed. 4-39 Operation Chapter 4 4-4-4 Parameter Details This section explains all user parameters not already explained in 4-4-3 Important Parameters. Make sure you fully understand the meaning of each parameter before making any changes to parameter settings. Be sure not to change parameters designated “Not used.”, and digit No. settings. H Function Selection Parameters (From Pn000) D Function Selection Basic Switch (Pn000: Default Setting 0010) Pn000.0 Setting range Function selection basic switch --- Reverse rotation mode (All operation modes) 0, 1 Unit --Default 0 Restart setting power? Yes Note Refer to 4-4-3 Important Parameters. Pn000.1 Setting range Function selection basic switch --- Control mode selection (All operation modes) 0 to b Unit --Default 1 Restart setting power? Yes Note Refer to 4-4-3 Important Parameters. Pn000.2 Setting range Function selection basic switch --- Unit No. setting (All operation modes) 0 to F Unit --Default 0 Restart setting power? Yes Setting Explanation Setting 0 to F Explanation Sets the Servo Driver unit number • You must make settings if connecting multiple Servo Drivers using OMNUC W-series Servo Driver Computer Monitoring Software (for Windows95). Refer to the software for details. Pn000.3 Setting range Function selection basic switch --- Not used. Unit Default setting 0 Restart power? Yes Note Do not change setting. D Function Selection Application Switch 1 (Pn001: Default setting 1002) Pn001.0 Setting range Function selection application switch 1 --- Stop selection if alarm occurs when servo is OFF (All operation modes) 0 to 2 Unit --Default 2 Restart Yes setting power? Note Refer to 4-4-3 Important Parameters. Pn001.1 Setting range 4-40 Function selection application switch 1 --- Stop selection when drive prohibited is input (Position, speed, internally-set speed control) 0 to 2 Unit --Default 0 Restart Yes setting power? Operation Chapter 4 Note Refer to 4-4-3 Important Parameters. Pn001.2 Setting range Function selection application switch 1 --- AC/DC power supply input selection (All operation modes) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation AC power supply: AC power supplied from L1, L2, (L3) terminals DC power supply: DC power from +1, -- terminals • Select setting 1 if using a DC power supply. • If using a DC power supply, perform the following operations. Control circuit power supply: Supply DC power to L1C and L2C. There is no polarity. Main circuit power supply: Supply DC power as follows: positive voltage to +1 terminal, and ground to -- terminal. Make sure input voltage is 120 to 179 V DC for 100 V input type, and 240 to 357 V DC for 200 V input type and 690 to 780 V DC for 400 V input type. Note 1. If using a DC power supply, the regeneration absorption circuit inside the Servo Driver will not operate. The regeneration power returns to the DC power supply, so make sure the DC power supply can absorb the regeneration power. Note 2. If using a DC power supply, the residual voltage in the main-circuit power supply is not discharged rapidly when the power is turned OFF. Be sure to mount a discharge circuit on the DC power supply. Also, check that the charge indicator is not lit before storing the power supply input when the power supply has been turned OFF (the discharge time for the Servo Driver is approximately 30 minutes.) Pn001.3 Setting range Function selection application switch 1 --- Warning code output selection (All operation modes) 0, 1 Unit --Default 1 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Only alarm code is output from ALO1, ALO2, and ALO3 Both alarm code and warning code are output from ALO1, ALO2, and ALO3 • Select whether the alarm code output will be from outputs ALO1 to ALO3 (CN1-37 to 39) if an alarm (overload alarm, regeneration overload alarm) occurs. Note Refer to 5-2 Alarms for warning code details. D Function Selection Application Switch 2 (Pn002: Default Setting 0000) Pn002.0 Setting range Function selection application switch 2 --- Torque command input change (Position, speed) 0 to 3 Unit --Default 0 Restart Yes setting power? 4-41 Operation Chapter 4 Setting Explanation Setting 0 1 2 3 Explanation Function not used. TREF used as analog torque limit. TREF used as torque feed-forward input. TREF used as analog torque limit when PCL and NCL are ON. • Set TREF (torque command input) function when using position control and speed control. • Set 1 to limit the output torque to the same value for both forward and reverse regardless of TREF voltage polarity (read as an absolute value). • Set 2 to calculate torque corresponding to TREF voltage in the current loop (TREF voltage polarity enabled). • Set 3 to limit the forward output torque during PCL input (forward current limit input), and limit the reverse output torque during NCL input (reverse current limit input), regardless of TREF voltage polarity (read as an absolute value). • You can change the TREF voltage scale using Pn400 (torque command scale). Default setting: 3 V/ rated torque. Note Other torque limit functions include Pn402 (forward torque limit), Pn403 (reverse torque limit), Pn404 (Forward rotation external current limit), and Pn405 (Reverse rotation external current limit). The smallest output torque from among the enabled limitations is limited. Pn002.1 Setting range Function selection application switch 2 --- Speed command input switching (Torque) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Function not used. REF used as analog speed limit. • Set the REF (speed command input) function for torque control. • Set 1 to set REF voltage as the analog speed limit, regardless of polarity (read as an absolute value). • You can change the REF voltage scale using Pn300 (speed command scale). Default setting: 10 V/ rated rotation. Note Other speed limitation functions include Pn407 (speed limit). The speed is limited to the lower value. Pn002.2 Setting range Function selection application switch 2 --- Operation switching using an absolute encoder (All operation modes, absolute) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 4-42 Explanation Use as an absolute encoder. Use as an incremental encoder. Operation Chapter 4 • When 1 is set, the absolute encoder operates as an incremental encoder (backup battery not necessary). Note If encoder resolution greater than 2,048 pulses/rotation is required with a 30- to 750-W Servomotor (including Flat-style) at 3,000 r/min., you can use a Servomotor with an absolute encoder (16,384 pulses/rotation) as a Servomotor with an incremental encoder. Pn002.3 Setting range Function selection application switch 2 --- Fully closed encoder usage method 0 to 4 Unit --Default 0 Restart setting power? Yes D Function Selection Application Switch 3 (Pn003: Default Setting 0002) Pn003.0 Setting range Pn003.1 Setting range Function selection application switch 3 --- Analog monitor 1 (AM) allocation (All operation modes) 0 to F Unit --Default 2 Restart Yes setting power? Function selection application switch 3 --- Analog monitor 2 (NM) allocation (All operation modes) 0 to F Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 2 3 4 5 6 7 8 to F Explanation Servomotor rotation speed (speed monitor): 1 V/1000 r/min. Forward rotation: -- voltage, reverse rotation: + voltage. All operation modes Speed command: 1 V/1000 r/min. Forward rotation command: -- voltage, reverse rotation command: + voltage. Position, speed, internally-set speed control Torque command (current monitor): 1 V/rated torque, forward acceleration: -- voltage, reverse acceleration: + voltage. All operation modes Position deviation: 0.05 V/1 command. Plus deviation: -- voltage, minus deviation: + voltage. Position Position deviation: 0.05 V/100 commands. Plus deviation: -- voltage, minus deviation: + voltage. Position Command pulse frequency: 1 V/1000 r/min. Forward rotation: -- voltage, reverse rotation: + voltage. Position Servomotor rotation speed (speed monitor): 1 V/250 r/min., Forward rotation: -- voltage, reverse rotation: + voltage. All operation modes Servomotor rotation speed (speed monitor): 1 V/125 r/min., Forward rotation: -- voltage, reverse rotation: + voltage. All operation modes Not used. • The Pn003 monitor settings are as follows: Pn003.0 is analog monitor 1 (AM: Pin CN5-2), and Pn003.1 is analog monitor 2 (NM: Pin CN5-1). • Set values are the same as for Pn003.0 and Pn003.1. Note 1. Displays status without offset adjustment and scaling changes. (Perform offset adjustment and scaling changes using System Check Mode.) Note 2. The maximum analog monitor output voltage is ±8 V. Exceeding this voltage may result in a wrong output. Note 3. Analog monitor output accuracy is approximately ±15%. 4-43 Operation Pn003.2 Setting range Chapter 4 Function selection application switch 2 --- Not used. Unit Default setting 0 Restart power? No 0 Restart power? No Default setting 0000 Restart power? No Default setting 0000 Restart power? No Restart power? No Note Do not change setting. Pn003.3 Setting range Function selection application switch 2 --- Not used. Unit Default setting Note Do not change setting. D Unused Parameters (Pn004 and Pn005) Pn004 Setting range Not used. Unit Note Do not change setting. Pn005 Setting range Not used. Unit Note Do not change setting. H Gain Parameters (From Pn100) Pn100 Setting range Speed loop gain (Position, speed, internally-set speed control) 1 to 2000 Unit Hz Default 80 setting • This gain adjusts the speed loop response. • Increase the setting (i.e., increase the gain) to raise servo rigidity. Generally, the greater the inertia ratio, the higher the setting. There is a risk of oscillation, however, if the gain is too high. Overshoots when speed loop gain is high. (Oscillates when gain is too high.) Servomotor speed (speed monitor) When speed loop gain is low. Time Pn101 Setting range 4-44 Speed loop integration constant (Position, speed, internally-set speed control) 15 to 51200 Unit x 0.01 ms Default 2000 Restart setting power? No Operation Chapter 4 • Sets the speed loop integral time constant. • The higher the setting, the lower the response, and the lower the resiliency to external force. There is a risk of oscillation if the setting is too low. Overshoots when speed loop integration constant is short. Servomotor speed (speed monitor) When speed loop integration constant is long. Time Pn102 Setting range Position loop gain (Position, speed with position lock) 1 to 2000 Unit 1/s Default 40 setting Restart power? No • Adjust the position loop response to suit the mechanical rigidity. • The position loop gain is enabled in speed control only if using the position lock function. Use servolock power adjustment during position lock. • Servo system response is determined by the position loop gain. Servo systems with a high loop gain have a high response, and positioning is fast. To raise the position loop gain, you must improve mechanical rigidity and raise the specific oscillation. This should be 50 to 70 (1/s) for ordinary machine tools, 30 to 50 (1/s) for general-use and assembly machines, and 10 to 30 (1/s) for production robots. The default position loop gain is 40 (1/s), so be sure to lower the setting for machines with low rigidity. • Raising the position loop gain in systems with low mechanical rigidity or systems with low specific oscillation may result in machine resonance, causing an overload alarm to occur. • If the position loop gain is low, you can shorten the positioning time using feed forward. You can also shorten the positioning time using the bias function. Position loop gain is generally expressed as follows: Position loop gain (Kp) = Command pulse frequency (pulses/s) Deviation counter residual pulses (pulses) (1/s) When the position loop gain is manipulated, the response is as shown in the diagram below. When position loop gain is high Servomotor speed (speed monitor) When position loop gain is low Time 4-45 Operation Pn103 Setting range Chapter 4 Inertia ratio (Position, speed, internally-set speed control) 0 to 10000 Unit % Default 300 setting Restart power? No • Set the mechanical system inertia (load inertia for Servomotor shaft conversion) using the ratio (%) of the Servomotor rotor inertia. If the inertia ratio is set incorrectly, the Pn103 (inertia ratio) value will also be incorrect. • This parameter is the initial online auto-tuning value. After performing online auto-tuning, the correct value will be written to Pn103 if the tuning results are saved. Refer to 4-11-2 Online Auto-tuning for details. Pn104 Setting range No. 2 speed loop gain (Position, speed, internally-set speed control) 1 to 2000 Unit Hz Default 80 Restart setting power? Pn105 Setting range No. 2 speed loop integral time constant (Position, speed, internally-set speed control) 15 to 51200 Unit x 0.01 ms Default 2000 Restart No setting power? Pn106 Setting range No. 2 position loop gain (Position, speed with position lock) 1 to 2000 Unit 1/s Default 40 setting Restart power? No No • These parameters are gain and time constants selected when using GSEL (gain switching input). • If the mechanical system inertia changes greatly or if you want to change the responsiveness for when the Servomotor is rotating and when it is stopped, you can achieve the appropriate control by setting the gain and time constant beforehand for each of these conditions, and then switching according to the conditions. • We recommend using Racks on which online auto-tuning can set to be always enabled. Online autotuning cannot be always enabled under the following conditions. S When using torque feed-forward function. S When load inertia fluctuates by 200 ms maximum. S During operations where rotation speed does not exceed 500 r/min., or output torque does not exceed 50% of the rated torque. S When external power is constantly applied, as with the vertical axis. Note When the No. 2 gain is selected, online auto-tuning is normally disabled. Pn107 Setting range Bias rotational speed (Position) 0 to 450 Unit r/min. Pn108 Setting range Bias addition band (Position) 0 to 250 Unit r/min. Default setting 0 Restart power? No Default setting 7 Restart power? No • These two parameters set the position control bias. • This function shortens the positioning time by adding the number of bias rotations to the speed command (i.e., commands to the speed control loop). • When the deviation counter residual pulses exceed the Pn108 (bias addition band) setting, the speed set in Pn107 (bias rotational speed) is added to the speed command, and when they are within the limits for Pn108, it stops being added. 4-46 Operation Chapter 4 Note 1. Set Pn107 to 0 if not using bias function. Note 2. If the bias rotation speed is too great, the Servomotor operation may become unstable. The optimum value will vary depending on the load, gain, and bias addition range, so check and adjust the Servomotor response. (Gradually increase the value, starting from Pn107 = 0.) Bias function operation Speed command (command pulse frequency) Servomotor speed (speed monitor) Bias function not used. Bias function used. Pn107 added to speed command when residual pulses exceed Pn108 Pn109 Setting range Feed-forward amount (Position) 0 to 100 Unit % Default setting Time 0 Restart power? No • Sets the feed-forward compensation value during positioning. • When performing feed-forward compensation, the effective servo gain rises, improving responsiveness. There is almost no effect, however, on systems where the position loop gain is sufficiently high. • Use to shorten positioning time. Note Setting a high value may result in machine vibration. Set the feed-forward amount for general machinery to 80% maximum. (Check and adjust machine response.) Pn10A Setting range Feed-forward command filter (Position) 0 to 6400 Unit x 0.01 ms Default setting 0 Restart power? No • Sets the feed-forward primary (lag) command filter during position control. • If the positioning completed signal is interrupted (i.e., repeatedly turns ON and OFF) because of performing feed-forward compensation, and a speed overshoot is generated, alleviate the problem by setting the primary lag filter. D Speed Control Setting (Pn10b: Default Setting 0004) Pn10b.0 Setting range Speed control setting --- P control switching conditions (Position, speed, internally-set speed control) 0 to 4 Unit --Default 4 Restart Yes setting power? Setting Explanation Setting 0 1 2 3 4 Explanation Internal torque command (Pn10C) condition (Position, speed, internally-set speed control) Speed command (Pn10d) condition (Position, speed, internally-set speed control) Acceleration command (Pn10E) condition (Position, speed, internally-set speed control) Deviation pulse (Pn10F) condition (Position) P control switching function not used. (Position, speed, internally-set speed control) 4-47 Operation Chapter 4 • Sets the speed control loop switching function from PI control to P control. • Normally, using the speed loop gain and the position loop gain set by means of the auto-tuning operation will provide adequate control. (Consequently, there is normally no need to change the setting.) • When PI control is always being used, switching to P control may help if the Servomotor speed overshoots or undershoots (i.e., the effective servo gain is reduced by switching to P control to stabilize the servo system). The positioning time can also be shortened in this way. • If the output torque is saturated during acceleration and deceleration, set speed control to 0 (switching by internal torque command), or 2 (switching by acceleration command). • If the speed control overshoots or undershoots without the output torque being saturated during acceleration and deceleration, set speed control to 1 (switching by speed command), or 3 (switching by deviation pulse value). • If the setting is made from 0 to 3 (i.e., if P control switching is used), set the switching condition to Pn10C to Pn10F. Note Setting Pn10b.1 (speed control loop switching) to 1 (P control) changes the parameter to switch from PI control to P control. Pn10b.1 Setting range Speed control setting --- Speed control loop switching (Position, speed, internally-set speed control) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation PI control P control • Set the speed control loop to either PI control or P control. • There is normally no need to change the setting. • If you cannot shorten positioning time in PI control, change the setting to 1 (P control). Note Online auto-tuning does not normally operate in P control. Pn10b.2 Setting range Speed control setting --- Not used. --Unit --- Default setting 0 Restart power? No Default setting 0 Restart power? No Note Do not change the setting. Pn10b.3 Setting range Speed control setting --- Not used. --Unit --- Note Do not change the setting. Pn10C Setting range P control switching (torque command) (Position, speed, internally-set speed control) 0 to 800 Unit % Default 200 Restart No setting power? • You must set Pn10C if you set Pn10b.0 (P control switching condition) to 0 (switching by internal torque command). 4-48 Operation Chapter 4 • Set the condition to switch to P control using Servomotor rated torque ratio (%). • The servo switches to P control if the internal torque command exceeds the setting level. Pn10d Setting range P control switching (speed command) (Position, speed, internally-set speed control) 0 to 10000 Unit r/min Default 0 Restart No setting power? • You must set Pn10d if you set Pn10b.0 (P control switching condition) to 1 (switching by speed command). • Set the speed to switch to P control. • The servo switches to P control if the speed command exceeds the setting level. Pn10E Setting range P control switching (acceleration command) (Position, speed, internally-set speed control) 0 to 3000 Unit x 10 r/min/s Default 0 Restart No setting power? • You must set Pn10E if you set Pn10b.0 (P control switching condition) to 2 (switching by acceleration command). • Set the acceleration to switch to P control. • The servo switches to P control if the acceleration command value exceeds the setting level. Pn10F Setting range P control switching (deviation pulse) 0 to 10000 Unit Command unit Default setting 10 Restart power? No • You must set Pn10F if you set Pn10b.0 (P control switching condition) to 3 (switching by deviation pulse). • Set the deviation pulse to switch to P control. • The servo switches to P control if the deviation counter residual pulses exceed the setting level. D Online Auto-tuning Setting (Pn110: Default Setting 0012) • Online auto-tuning is a control function that constantly maintains the target speed loop gain and position loop gain using the operating load inertia measured by the Servo Driver. Use this function to adjust the gain easily even if you are using a servo system for the first time. • The following four user parameters are set automatically by online auto-tuning. S Pn100: Speed loop gain S Pn101: Speed loop integration time constant S Pn102: Position loop gain S Pn401: Torque command filter time constant Note You cannot use online auto-tuning in the following cases. S Control using torque command mode. S Speed control loop using P control (Pn10b.1 = 1) S Control using No. 2 gain GSEL (gain switching input). S Using torque feed-forward function (Pn002.0 = 2) S Using speed feedback compensation function (Pn110.1 = 0) Note Refer to 4-7-1 Online Auto-tuning for details. 4-49 Operation Pn110.0 Setting range Chapter 4 Online auto-tuning setting --- Online auto-tuning selection (Position, speed, internally-set speed control) 0 to 2 Unit --Default 2 Restart Yes setting power? Setting Explanation Setting 0 1 2 Explanation After the power is turned ON, auto-tuning is only performed for the initial operation. Auto-tuning is always performed. Auto-tuning is not used. • Select the auto-tuning function you want to use. • 0: After the power is turned ON, execute auto-tuning and, when the load inertia calculations are complete, use the data for control. Thereafter, do not perform auto-tuning again whenever the power is turned ON. Make this setting if load inertia fluctuation is small. • 1: Constantly refresh the load inertia calculation data and constantly store the responses. Make this setting if load inertia fluctuates constantly. • 2: Do not execute auto-tuning. Make this setting if you cannot use auto-tuning (see above), or if adjusting the gain manually. Also set this parameter to 2 if load inertia fluctuation is small, and if, having once calculated load inertia using auto-tuning (setting: 0), you wish to perform subsequent control using the same conditions after having saved the auto-tuning results to memory (System Check Mode operation). • Make this setting 0 or 2 if auto-tuning is disabled. (See above.) S When load inertia fluctuates by 200 ms maximum. S During operations where rotation speed does not exceed 500 r/min., or output torque does not exceed 50% of the rated torque. S When external power is constantly applied, as with the vertical axis. Pn110.1 Setting range Online auto-tuning setting --- Speed feedback compensation function selection (Position, speed, internally-set speed control) 0, 1 Unit --Default 1 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Speed feedback compensation function ON Speed feedback compensation function OFF • This function shortens positioning time. • Use this function to lower speed loop feedback gain, and to raise speed loop gain and position loop gain. In this way, you can improve command responsiveness and shorten positioning time. Positioning time cannot be shortened, however, when external force is applied as with the vertical shaft, because responsiveness to external interference is lowered. • If 0 (function ON) is set, set Pn111 (speed feedback compensating gain). Note If using online auto-tuning, set this parameter to 1 (function OFF). If using speed feedback compensation function, online auto-tuning is disabled. 4-50 Operation Pn110.2 Setting range Chapter 4 Online auto-tuning function --- Adhesive friction compensation function selection (Position, speed, internally-set speed control) 0 to 2 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 2 Explanation Friction compensation: None (when adhesive friction for rated revolutions is 10% max. of rated torque) Friction compensation: Rated torque ratio: Small (when adhesive friction for rated rotation speed is 10% to 30% of rated torque) Friction compensation: Rated torque ratio: Large (when adhesive friction for rated rotation speed is 30% to 50% of rated torque) • When calculating load inertia using online auto-tuning, set whether the effects of adhesive friction (load torque proportional to rotation speed) on the servo system should be considered. • If adhesive friction is to be considered, set whether the adhesive friction is large or small to improve the accuracy of the load inertia calculations. Note If the adhesive friction on the rated rotation speed is 10% max. of the rated torque, set this parameter to 0 (No friction compensation). Pn110.3 Setting range Online auto-tuning setting --- Not used. --Unit --- Default setting 0 Restart power? No Note Do not change the setting. Pn111 Setting range Speed feedback compensating gain (Position, speed, internally-set speed control) 1 to 500 Unit % Default 100 Restart No setting power? • Use this parameter to adjust the speed loop feedback gain for when Pn110.1 (speed feedback compensation function selection) is set to ON. • The smaller the setting, the higher you can raise the speed loop gain and position loop gain. If the setting is too small, however, responses may be unstable. Note 1. Correctly set Pn103 (inertia ratio), perform the usual manual adjustment, then adjust the speed feedback compensation. After manual adjustment, manually readjust the setting to approximately 90%. Then, readjust repeatedly while gradually reducing the setting to find the optimum setting. Note 2. If using speed feedback compensation function, online auto-tuning is disabled. Note 3. Refer to 4-8-7 Speed Feedback Compensation for details. D Unused Gain Parameters (Pn 112 to Pn123) Note Do not change the settings of the following parameters. Pn112 Not used. Default setting 100 Pn113 Not used. Default setting 1000 4-51 Operation Chapter 4 Pn114 Not used. Default setting 200 Pn115 Not used. Default setting 32 Pn116 Not used. Default setting 16 Pn117 Not used. Default setting 100 Pn118 Not used. Default setting 100 Pn119 Not used. Default setting 50 Pn11A Not used. Default setting 1000 Pn11b Not used. Default setting 50 Pn11C Not used. Default setting 70 Pn11d Not used. Default setting 100 Pn11E Not used. Default setting 100 Pn11F Not used. Default setting 0 Pn120 Not used. Default setting 0 Pn121 Not used. Default setting 50 Pn122 Not used. Default setting 0 Pn123 Not used. Default setting 0 H Position Control Parameters (From Pn200) D Position Control Setting 1 (Pn200: Default Setting 1011) Pn200.0 Setting range Position control setting 1 --- Command pulse mode (Position) 0 to 9 Unit --Default 1 setting Restart power? Yes Restart power? Yes Note Refer to 4-4-3 Important Parameters for details. Pn200.1 Setting range Position control setting 1 --- Deviation counter reset (Position) 0 to 3 Unit --Default 1 setting Setting Explanation Setting 0 1 2 3 4-52 Explanation Reset deviation counter using high level signal (status signal) Reset deviation counter using rising signal (Low to High) Reset deviation counter using low level signal (status signal) Reset deviation counter using sinking signal (High to Low) Operation Chapter 4 • Sets input conditions under which ECRST (deviation counter reset input, CN1-15: +ECRST, CN1-14: --ECRST) is enabled. • If using an OMRON Position Control Unit, do not change the default setting. Pn200.2 Setting range Position control setting 1 --- Deviation counter reset when servo is OFF and an alarm occurs (Position) 0 to 2 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 2 Explanation Reset deviation counter when servo is OFF and an alarm occurs Do not reset deviation counter when servo is OFF and an alarm occurs Reset deviation counter if alarm occurs regardless of servo status • Sets whether the deviation counter will be reset when the servo is OFF and an alarm occurs. • If the deviation counter is not reset (setting 1 or 2), the next time the servo is turned ON, the Servomotor will rotate only to the number of deviation counter residual pulses. Be careful, because the servo begins to operate as soon as the power is turned ON. Pn200.3 Setting range Position control setting 1 --- Pulse command filter selection 0, 1 Unit --Default 1 setting Restart power? Yes Setting Explanation Setting 0 1 Explanation Command filter for line driver signal input (500 kpps) Command filter for open collector signal input (200 kpps) • Sets the pulse command input filter. • Set this parameter to conform to the command pulse input (line driver input or open-collector input). Pn201 Setting range Encoder dividing rate (All operation modes) 16 to 16384 Unit Pulses/ Default rotation setting 1000 Restart power? Yes • Sets the number of output pulses from the Servo Driver. • The encoder resolution for each Servomotor is shown below. Set the resolution as the upper limit. INC 6,000 r/min. Servomotor (1 to 4 kW): 32,768 pulses/rotation 3,000 r/min. Servomotor (30 to 750 W): 2,048 pulses/rotation 3,000 r/min. Servomotor (1 to 5 kW): 32,768 pulses/rotation 3,000 r/min. flat-type Servomotor: 2,048 pulses/rotation 1,500 r/min. Servomotor (450 to 15 kW): 32,768 pulses/rotation 1,000 r/min. Servomotor: 32,768 pulses/rotation ABS 3,000 r/min. Servomotor (30 to 750 W): 16,384 pulses/rotation 4-53 Operation Chapter 4 3,000 r/min. Servomotor (1 to 5 kW): 32,768 pulses/rotation 3,000 r/min. flat-type Servomotor: 16,384 pulses/rotation 1,500 r/min. Servomotor: 32,768 pulses/rotation 1,000 r/min. Servomotor: 32,768 pulses/rotation Note 1. Even if encoder resolution is 32,768 (pulses/rotation), the maximum setting is 16,384 (pulses/ rotation). Note 2. If you set a value greater than the encoder resolution, the resolution setting will taken to be the encoder resolution. Note 3. If using an OMRON Position Control Unit (analog voltage output type) or Motion Control Unit, the upper limit of the encoder dividing rate is the rotation speed used. Refer to Encoder Dividing Rate and Rotations Using OMRON Servo Controllers for details. Note 4. Refer to 4-5-7 Encoder Dividing Function for details. Pn202 Setting range Electronic gear ratio G1 (numerator) (Position) 1 to 65535 Unit --Default setting Pn203 Setting range Electronic gear ratio G2 (denominator) (Position) 1 to 65535 Unit --Factory 4 Restart power? Yes 1 Restart power? Yes • Sets the command pulses and Servomotor travel distance pulse rate. • When G1/G2 = 1, if an (encoder resolution x 4) pulse is input, the Servomotor will rotate once (the internal Servo Driver will operate at x4). • Set within the range 0.01 ≤ G1/G2 ≤ 100. Note Refer to 4-5-12 Electronic Gear Function for details. Pn204 Setting range Position command filter time constant 1 (primary filter) 0 to 6400 Unit x 0.01 ms Default 0 setting Restart power? No • Sets the command pulse soft start. The soft start property is the primary filter (exponentiation function). Note 1. The soft start properties also include linear acceleration and deceleration. (Set the time constant using Pn208.) Select the filter you want to use using Pn207.0 (position command filter selection). Note 2. Refer to 4-5-13 Position Command Filter Function for details. Pn205 Setting range Absolute encoder multi-turn limit setting (All operation modes) 0 to 65535 Unit Rotation Default 65535 setting Restart power? Yes • Sets the amount of multi-turn rotation when using a Servomotor with an absolute encoder. • If using an absolute encoder, the counter counts the number of rotations from the setup position, and outputs the number of rotations from the Servo Driver (When SEN signal is input, output from CN1-48: + absolute, or CN1-49 -- absolute). 4-54 Operation Chapter 4 • With the default setting (Pn205 = 65535), the Servomotor multi-turn data will be as follows: Forward Reverse Multi-turn data Servomotor rotations • With the default settings changed (i.e., Pn205 ≠ 65535), the Servomotor multi-turn data will be as follows: Forward Reverse Rotation data Servomotor rotations That is, when the default settings are changed (i.e., Pn205 ≠ 65535), the Servomotor multi-turn data will be only in the positive direction. If you want to set the multi-turn limit as high as possible, with the entire operating area positive, set a number such as 65534. Note If Pn205 is changed, the limit to the number of rotations in the encoder memory and the limit to the number of rotations in the Servo Driver memory will no longer agree, so an A.CC alarm (multi-turn limit nonconformity) will be generated. To cancel this alarm, the setting for the number of multiturns (Fn013) must be changed in the System Check Mode. Pn206 Setting range Sets the number of pulses for full closed encoder for one rotation of the motor. 25 to 65535 Unit --Default 16384 Restart setting power? --- Note Set higher than 513. D Position Control Setting 2 (Pn207: Default Setting 0000) Pn207.0 Setting range Position control setting 2 --- Position command filter selection (Position) 0, 1 Unit --Default 0 Restart setting power? Yes Setting Explanation Setting 0 1 Explanation Primary filter (Set Pn204 properties) Linear acceleration and deceleration (set Pn208 properties) • Select the command pulse soft start properties. • Select 0 to allocate the properties to Pn204 (position command filter time constant 1), and select 1 to allocate the properties to Pn208 (position command filter time constant 2). 4-55 Operation Chapter 4 • If not using the soft start function, set the properties for the selected filter to 0. Note Refer to 4-5-13 Position Command Filter Function for details. Pn207.1 Setting range Position control setting 2 --- Speed command input switching for position control (Position) 0, 1 Unit --Default 0 Restart Yes setting power? Setting Explanation Setting 0 1 Explanation Function not used. REF used as feed-forward input • Set the REF function (speed command input) for position control. • Select 1 to input the REF voltage speed feed-forward input, and add the speed equivalent to the speed REF voltage to the speed loop command. This can shorten positioning time. • You can change the REF voltage scale using Pn300 (speed control scale). (Default setting: 10 V/rated rotations.) • If using an OMRON Positioning Unit (pulse train output type), set this parameter to 0 (function not used). Note Refer to 4-8-4 Speed Feed-forward Function for details. Pn207.2 Setting range Position control function 2 --- Not used. --Unit --- Default setting 0 Restart power? No Default setting 0 Restart power? No Note Do not change the setting. Pn207.3 Setting range Position control function 2 --- Not used. --Unit --- Note Do not change the setting. Pn208 Setting range Position command filter time constant 2 (trapezoidal acceleration and deceleration) 0 to 6400 Unit x0.01 ms default 0 Restart No setting power? • Sets the command pulse soft start. The soft start properties are linear acceleration and deceleration. Note 1. The soft start properties also include the primary filter (the time constant set by Pn204). Select the filter you want to use using Pn207.0 (position command filter selection). Note 2. Refer to 4-5-13 Position Command Filter Function for details. H Speed Control Parameters (From Pn300) Pn300 Setting range 4-56 Speed command scale (All operation modes) 150 to 3000 Unit 0.01 V/ Default rated rota- setting tions 1000 Restart power? No Operation Chapter 4 • This parameter sets the relationship between REF (speed command input) voltage and Servomotor rotation speed. • Set REF voltage for operating at the rated rotation speed. • The default setting is for the rated rotation speed at an REF voltage of 10 V. Note REF voltage functions as the input voltage shown below using control mode and parameter settings. S During speed control: Speed command inputs S During torque control: analog speed limits (when Pn002.1 = 1) S During position control: Speed feed-forward inputs (when Pn207.1 = 1) Pn301 Setting range No. 1 internal speed setting 0 to 10000 Unit r/min. Pn302 Setting range No. 2 internal speed setting 0 to 10000 Unit r/min. Pn303 Setting range No. 3 internal speed setting 0 to 10000 Unit r/min. Default setting 100 Restart power? No Default setting 200 Restart power? No Default setting 300 Restart power? No • These parameters set the speed when using internally-set speed control. • The speed setting is selected by the ON/OFF status of SPD1 and SPD2 (speed selection command inputs 1 and 2), and the direction of rotation is selected by RDIR (rotation direction command input). Note 1. If a value that exceeds the maximum Servomotor rotation speed is set, that value will be regarded as the maximum Servomotor rotation speed. Note 2. Refer to 4-5-4 Internally Set Speed Control for details. Pn304 Setting range Jog speed (All operation modes) 0 to 10000 Unit r/min. Default setting 500 Restart power? No • Sets the speed for when the jog operation is used. Note 1. If a value that exceeds the maximum Servomotor rotation speed is set, that value will be regarded as the maximum Servomotor rotation speed. Note 2. Refer to 4-3-2 Jog Operation for details. Pn305 Setting range Soft start acceleration time (Speed, internally-set speed control) 0 to 10000 Unit ms Default 0 setting Restart power? No Pn306 Setting range Soft start deceleration time (Speed, internally-set speed control) 0 to 10000 Unit ms Default 0 setting Restart power? No • Sets the acceleration and deceleration time for soft start using speed control. • Set the acceleration time from Servomotor rotation speed = 0 (r/min.) to the maximum rotation speed in Pn305, and set the deceleration time from the maximum rotation speed to the Servomotor rotation speed = 0 (r/min.) in Pn306. 4-57 Operation Chapter 4 • Set both Pn305 and Pn306 to 0 if using a position controller with acceleration and deceleration functions, or if not using speed control and internally-set speed control. Note Refer to 4-5-11 Soft Start Function for details. Pn307 Setting range Speed command filter time constant (All operation modes) 0 to 65535 Unit x 0.01 ms Default 40 setting Restart power? No • Sets the REF (speed command input) voltage (primary) filter time constant. • Set if the Servomotor rotation speed is fluctuating due to REF voltage noise. (Set the value as small as possible to minimize the effects of noise. If the setting is too large, responsiveness will be reduced.) Pn308 Setting range Speed feedback filter time constant (Position, speed, internally-set speed control) 0 to 65535 Unit x 0.01 ms Default 0 Restart No setting power? • Sets the filter time constant (primary filter) for speed feedback. • Set this parameter if the speed loop gain cannot be raised due to factors such as mechanical system vibration. Note When speed feedback filter is set, online auto-tuning does not operate normally. H Torque Control Parameters (From Pn400) Pn400 Setting range Torque command scale (All operation modes) 10 to 100 Unit 0.1 V/rated Default torque setting 30 Restart power? No • This parameter sets the relationship between TREF (torque command input) voltage and output torque. • Set the TREF voltage to output the rated torque. • The default setting is for a rated torque at TREF 3 V. Note TREF voltage functions as an input voltage according to the control mode and parameter settings, as shown below. S Torque control: torque command input S Position and speed control: analog torque limit (when Pn002.0 = 1 or 3). Torque feed-forward input (when Pn002.0 = 2) Pn401 Setting range Torque command filter time constant (All operation modes) 0 to 65535 Unit x 0.01 ms Default 40 setting Restart power? No • Sets the (primary) filter time constant for the internal torque command. When the mechanical resonance frequency is within the response frequency of the servo loop, Servomotor vibration will occur. In order to prevent this from occurring, set the torque command filter time constant. The relationship between the filter time constant and the cut-off frequency can be found by means of the following formula: 4-58 Operation fc (Hz) = 1 / (2ΠΤ) Chapter 4 : Τ= Filter time constant (s), fc: cut-off frequency. Set the cut-off frequency to below the mechanical resonance frequency. • Also make this setting if the Servomotor rotation speed is fluctuating in Torque Control Mode due to TREF voltage noise. (Set the value as low as possible to minimize the effects of noise. If the setting is too high, responsiveness will be lowered.) Pn402 Setting range Forward torque limit (All operation modes) 0 to 800 Unit % Default setting 350 Restart power? No Pn403 Setting range Reverse torque control (All operation modes) 0 to 800 Unit % Default setting 350 Restart power? No • Set Pn402 (forward torque limit) and Pn403 (reverse torque limit) using the ratio (%) of the Servomotor rated torque for each. Note These following torque limit functions are available: Analog torque limit (Pn002.0 = 1 or 3), Pn402 (forward torque limit), Pn403 (reverse torque limit), Pn404 (forward rotation external current limit), and Pn405 (reverse rotation external current limit). The output torque is limited by the smallest of the enabled limit values. Refer to 4-5-10 Torque Limit Function for details. Pn404 Setting range Forward rotation external current limit (All operation modes) 0 to 800 Unit % Default 100 setting Restart power? No Pn405 Setting range Reverse rotation external current limit (All operation modes) 0 to 800 Unit % Default 100 setting Restart power? No • Set in Pn404 the torque limit for when PCL (forward current limit input) is input, and set in Pn405 the torque limit for when NCL (reverse current limit input) is input, using the ratio (%) of the Servomotor rated torque for each. Note The following torque limit functions are available: Analog torque limit (Pn002.0 = 1 or 3), Pn402 (forward torque limit), Pn403 (reverse torque limit), Pn404 (forward rotation external current limit), and Pn405 (reverse rotation external current limit). The output torque is limited by the smallest of the enabled limit values. Refer to 4-5-10 Torque Limit Function for details. Pn406 Setting range Emergency stop torque (Position, control, and internally-set speed control) 0 to 800 Unit % Default 350 Restart setting power? No • Set the deceleration torque if overtravel occurs using the ratio (%) of the Servomotor rated torque. Note This parameter is enabled when Pn001.1 (select stop if drive prohibited is input) is set to 1 (i.e., stop using Pn406). Pn407 Setting range Speed limit (Torque) 0 to 10000 Unit r/min. Default setting 3000 Restart power? No • Set the speed limit for Torque Control Mode. Note The following speed limit functions are available: Analog speed limit (when Pn002.1 = 1), and Pn407 (speed limit). The speed limit is set to whichever is the smaller. Refer to 4-5-10 Torque Limit Function for details. 4-59 Operation Chapter 4 D Torque Command Setting (Pn408: Default Setting 0000) Pn408.0 Setting range Torque command setting (All operation modes) 0, 1 Unit --Default setting 0 Restart power? No Setting Explanation Setting 0 1 Explanation Notch filter function not used. Notch filter used in torque commands. (Set the frequency using Pn409). • Set whether or not to use the notch filter for internal torque commands (current loop commands). • To prevent mechanical resonance, set the resonance frequency using Pn409 (notch filter frequency). This can be used to raise the speed loop gain and to shorten positioning time. Pn408.1 Setting range Torque command setting --- Not used. --Unit --- Default setting 0 Restart power? No Default setting 0 Restart power? No Default setting 0 Restart power? No 2000 Restart power? No Restart power? No Note Do not change the setting. Pn408.2 Setting range Torque command setting --- Not used. --Unit --- Note Do not change the setting. Pn408.3 Setting range Torque command setting --- Not used. --Unit --- Note Do not change the setting. Pn409 Setting range Notch filter frequency (All operation modes) 50 to 2000 Unit Hz Default setting • Enabled when Pn408.0 (notch filter function selection) is set to 1. • Set the mechanical resonance frequency. H Sequence Parameters (From Pn500) Pn500 Setting range Positioning completion range 1 0 to 250 Unit Command unit Default setting 3 • Set the deviation counter to output INP1 (positioning completed output 1) during position control. • INP1 is ON when Pn500 is below the deviation counter residual pulse. Note Related parameters: Pn50E.0 (INP1 signal output terminal allocation), Pn504 (positioning completed range 2). Pn501 Setting range 4-60 Position lock rotation speed 0 to 10000 Unit r/min. Default setting 10 Restart power? No Operation Chapter 4 • Set the number of position lock speed during speed control. • When the Servomotor rotation speed is below the set value and PLOCK (position lock command input) is input, the operation mode switches from speed control to position control, and the Servomotor is locked. • Use Pn102 (position loop gain) to adjust servolock force. Note Related parameters: Pn50A.0 (input signal allocation mode), and Pn50d.0 (PLOCK signal input terminal allocation). Pn502 Setting range Rotation speed for motor rotation detection 0 to 10000 Unit r/min. Default setting 20 Restart power? No • Set the rotation speed for outputting TGON (Servomotor rotation detection output). • TGON turns ON when the Servomotor rotation speed is greater than the set value. Note Related parameter: Pn50E.2 (TGON signal output terminal allocation). Pn503 Setting range Speed conformity signal output width 0 to 100 Unit r/min. Default setting 10 Restart power? No • Set the allowable fluctuation range (rotation speed) for outputting VCMP (speed conformity output) during speed control. • VCMP turns ON when the difference between the speed command value and Servomotor rotation speed is less than the set value. Note Related parameter: Pn50E.1 (VCMP signal output terminal allocation). Pn504 Setting range Positioning completion range 2 1 to 250 Unit Command unit Default setting 3 Restart power? No • Set the deviation counter to output INP2 (positioning completed output 2) during position control. • INP2 is ON when the deviation counter residual pulses are less than the set value. • You can reduce processing time by, for example, using INP2 as a near signal output, and receiving near signals and preparing the next sequence by the time positioning is complete (i.e., by the time INP1 turns ON). In this example, Pn504 is set higher than Pn500. Note Related parameters: Pn510.0 (INP2 signal output terminal allocation), and Pn500 (positioning completion range 1). Pn505 Setting range Deviation counter overflow level 1 to 32767 Unit x 256 command unit Default setting 1024 Restart power? No • Set the deviation counter overload alarm detection level during position control. • The servo alarm is turned ON when the deviation counter residual pulse setting is exceeded. Pn506 Setting range Brake timing 1 (all operation modes) 0 to 50 Unit x 10 ms Default setting 0 Restart power? No 4-61 Operation Chapter 4 Pn507 Setting range Brake command speed 0 to 10000 Unit Pn508 Setting range Brake timing 2 (all operation modes) 10 to 100 Unit x 10 ms r/min. Default setting 100 Restart power? No Default setting 50 Restart power? No • This parameter sets the BKIR (brake interlock output) timing to control the electromagnetic brake ON/ OFF when a Servomotor with a brake is used. • This setting prevents damage to the machinery and the Servomotor holding brake. • PN506 (brake timing 1): Set the lag time from BKIR OFF to servo OFF. • Pn507 (brake command speed): Set the rotation speed for turning OFF BKIR. • Pn508 (brake timing 2): Set the standby time from servo OFF to BKIR OFF. • When RUN is OFF while the Servomotor is stopped, first turn OFF BKIR, wait for the duration set in Pn506, then turn OFF the servo. • When RUN is OFF while the Servomotor is stopped, if a servo alarm occurs, and the main circuit power supply is OFF, the Servomotor will decelerate and the rotation speed will fall. When the rotation speed falls to below the Pn507 setting, BKIR will be turned OFF. Note 1. Related parameter: Pn50F.2 (BKIR signal output terminal allocation). Note 2. Refer to Brake Interlock for details of brake interlock functions. Pn509 Setting range Momentary hold time (All operation modes) 20 to 1000 Unit ms Default setting 20 Restart power? No • Sets the time during which alarm detection is disabled if a momentary power failure occurs. • When the power supply voltage to the Servo Driver is OFF, the Servo Driver detects that the power supply is OFF and turns OFF the servo. The 20 ms default setting means that if the power supply voltage is recovered within 20 ms, operation will continue without the servo being turned OFF. • In the following cases, the servo is turned OFF regardless of the Pn509 setting: S If the load is too great, and A.41 (insufficient voltage) occurs during a momentary power stoppage. S If the control power supply falls during a momentary power stoppage, and cannot be controlled. Pn50A Input signal selection 1 (All operation modes) Default setting 8100 Restart power? Yes Pn50b Input signal selection 2 (All operation modes) Default setting 6548 Restart power? Yes Pn50C Input signal selection 3 (All operation modes) Default setting 8888 Restart power? Yes Pn50d Input signal selection 4 (All operation modes) Default setting 8888 Restart power? Yes Pn50E Output signal selection 1 (All operation modes) Default setting 3211 Restart power? Yes Pn50F Output signal selection 2 (All operation modes) Default setting 0000 Restart power? Yes 4-62 Operation Chapter 4 Pn510 Output signal selection 3 (All operation modes) Default setting 0000 Restart power? Yes Pn512 Output signal reverse (All operation modes) Default setting 0000 Restart power? Yes Note Refer to 4-4-3 Important Parameters. Pn511 Setting range Not used. --- Unit --- Default setting 8888 Restart power? No Default setting 0 Restart power? No Note Do not change the setting. H Other Parameters (From Pn600) Pn600 Setting range Regeneration resistor capacity 0 to Unit Unit x 10 W type • If using an External Regeneration Resistor or External Regeneration Resistance Unit, set the regeneration absorption amount. Set the regeneration absorption amount for when the temperature rises above 120°C, not the nominal amount. (Refer to Regenerative Energy Absorption Using External Regeneration Resistance for details.) • Perform Un00A (regeneration load monitor) calculations, and A.92 (regeneration overload warning) and A.32 (regeneration overload alarm) based on the Pn600 setting. Note If an External Regeneration Resistor or External Regeneration Resistance Unit is not connected, set Pn600 to 0. Pn601 Setting range Not used. --- Unit --- Default setting 0 Restart power? No Note Do not change the setting. 4-63 Operation 4-5 Chapter 4 Operation Functions 4-5-1 Position Control (Position) H Functions • Perform position control using the pulse train input from CN1-7,8 for CW and CN1-11,12 for CCW. • The Servomotor rotates using the value of the pulse train input multiplied by the electronic gear (Pn202, Pn203). Controller (Pulse train output type) OMNUC W-series Servo Driver Position Control Mode Position Control Unit C200HW-NC113 C200HW-NC213 C200HW-NC413 C200H-NC112 Electronic gears (Pn202, Pn203) Pulse train C200H-NC211 OMNUC W-series Servomotor G1/G2 C500-NC113 C500-NC211 H Parameters Requiring Settings Parameter No. Pn000.1 Pn200.0 Pn202 Pn203 4-64 Parameter name Function selection basic switch 1 Explanation Select the control mode you wish to use for position control (settings: 1, 5, 7, 8, b). Reference 4-4-3 Important Parameters Control mode selection Position control setting 1 Set to match the controller command pulse status. 4-4-3 Important Parameters Set the pulse routes for the command pulse and Servomotor travel amount. 4-5-12 Electronic Gear Function Command pulse mode Electronic gear ratio G1 (denominator) Electronic gear ratio G2 (numerator) 0.01 ≤ G1/G2 ≤ 100 Operation Chapter 4 H Related Functions • Functions related to position control that can be used during position control are as follows: Function name Position command filter function Explanation Sets the soft start for the command pulse. Torque feed-forward function Calculates TREF (torque command input) for the current loop to reduce positioning time. Speed feed-forward function Calculates REF (speed command input) for the current loop to reduce positioning time. Feed-forward function Calculates command pulse differential for the speed loop to reduce positioning time. Bias function Calculates number of bias rotations for the speed loop to reduce positioning time. Limits the Servomotor’s torque output. Torque limit function Gain reduction function P control switching function 4-5-2 Switches speed loop command from PI control to P control by inputting a MING (gain reduction) signal to lower servo rigidity. Switches the speed control loop automatically from PI control to P control to lower servo rigidity. (Switching conditions can be selected.) Reference 4-5-13 Position Command Filter Function 4-8-3 Torque Feed-Forward Function 4-8-4 Speed Feed-forward Function 4-8-2 Feed-forward Function 4-8-1 Bias Function 4-5-10 Torque Limit Function 4-5-9 Gain Reduction 4-8-9 P Control Switching Speed Control (Speed) H Function • Performs Servomotor speed control using analog voltage input from the speed command (REF: CN1-5, 6). You can also perform position control by combining speed control with the controller mounted to the position control function. • You can change the relationship between the speed command and the rotation speed by setting the speed command scale (Pn300). Controller (analog voltage output type) OMNUC W-series Servo Driver Speed Control Mode Motion Control Unit CS1W-MC221/421 CV500-MC221/421 C200H-MC221 Position Control Unit Analog voltage (speed command) Speed command scale (Pn300) OMNUC W-series Servomotor r/min. V C500-NC222 4-65 Operation Chapter 4 H Parameters Requiring Settings Parameter No. Pn000.1 Pn300 Parameter name Function selection basic switch 1 Speed command scale Explanation Reference Set the control mode for speed control (Settings: 0, 4, 7, 9, A) 4-4-3 Important Parameters Set the REF (speed command input) voltage for operating at the rated rotation speed. 4-4-4 Parameter Details Rotation speed (r/min.) Rated rotation (Default setting) Speed command voltage (V) Rated rotation speed H Related Functions • Functions related to speed control that can be used during speed control are as follows: Function name Soft start function Explanation Sets the soft start for the speed command. Position lock function This function stops the Servomotor in servolock status (position control status) using PLOCK (position lock command) signal input. Calculates TREF (torque command input) for the current loop to reduce acceleration and deceleration time. This function limits the Servomotor’s output torque. Torque feed-forward function Torque limit function Gain reduction function P control switching function 4-66 Switches speed loop command from PI control to P control by inputting a MING (gain reduction) signal to lower servo rigidity. Switches the speed control loop automatically from PI control to P control to lower servo rigidity (you can select the switching conditions). Reference 4-5-11 Soft Start Function 4-5-14 Position Lock Function 4-8-3 Torque Feed-forward Function 4-5-10 Torque Limit Function 4-5-9 Gain Reduction 4-8-9 P Control Switching Operation 4-5-3 Chapter 4 Torque Control (Torque) H Functions • Controls the Servomotor output torque using analog voltage input from the torque command (TREF: CN1-9, 10). • You can change the relationship between the torque command and output torque using the torque control scale (Pn400) setting. Controller (analog voltage output type) OMNUC W-series Servo Driver Analog voltage (torque command) Note Torque Control Mode Torque command scale (Pn400) OMRON does not manufacture torque command voltage output type controllers. OMNUC W-series Servomotor Torque H Parameters Requiring Settings Parameter No. Pn000.1 Pn400 Parameter name Explanation Function selection basic switch 1 Torque command scale Select the control mode for torque control (Settings: 2, 6, 8, 9) 4-4-3 Important Parameters Set the TREF (torque command input) voltage to output the rated torque. 4-4-4 Parameter Details Output torque (output torque rate) Reference (Default setting) Torque command voltage (V) Note Servomotor operation with torque control varies according to the Servomotor load conditions (e.g., friction, external power, inertia). Perform safety measures on the devices to prevent Servomotor runaway. 4-67 Operation Chapter 4 H Related Functions • Functions related to speed control that can be used during speed control are as follows: Function name Torque limit function Explanation This function limits the Servomotor’s torque output. Speed limit function This function limits the Servomotor rotation speed from becoming too high. 4-5-4 Reference 4-5-10 Torque Limit Function 4-5-15 Speed Limit Function Internally-set Speed Control H Functions • Controls the Servomotor speed using the speed (internally-set speed Nos. 1 to 3) set in the parameters. • Selects the internally-set speed using the control input terminal’s speed selection commands 1 and 2 (SPD1: CN1-45, SPD2: CN1-46), and sets the rotation direction using the rotation direction command (RDIR: CN1-41) (Pin No. is the default allocation.) • When SPD1 and SPD2 are both OFF, the Servomotor decelerates and stops according to the deceleration time. At this time, you can make pulse train inputs (during position control), speed command inputs (during speed control), and torque command inputs (during torque control) using the parameter settings. OMNUC W-series Servo Driver Controller Internally-set speed control Speed selection command Note 4-68 internally-set speed control can only be performed using digital I/O signals. Rotation direction command Internally-set speeds 1 to 3 (Pn301 to Pn303) Rotation direction OMNUC W-series Servomotor Operation Chapter 4 H Parameters Requiring Settings Parameter No. Pn000.1 Pn50C Pn301 Pn302 Pn303 Pn305 Pn306 Parameter name Function selection basic switch 1 Control mode selection Input signal selection 3 No. 1 Internal speed setting No. 2 internal speed setting No. 3 internal speed setting Soft start acceleration time Soft start deceleration time Explanation Reference Select the control mode for the internally-set speed control (Settings: 3, 4, 5, 6) 4-4-3 Important Parameters You must set Pn50C.0 (RDIR signal selection), Pn50C.1 (SPD1 signal selection), and Pn50C.2 (SPD2 signal selection). (See note 1.) Set the internally-set speed (r/min.) (0 to 10,000 / ) (See note o e 2.)) r/min.) 4-4-3 Important Parameters Set the acceleration and deceleration times (ms) sepa a e y (0 to o 10,000 0,000 ms). s) separately 4-8-9 P Control S c g Switching 4-4-4 Parameter ea s Details Note 1. If changing the default setting, set Pn50A.0 (input signal selection mode) to 1 (user-defined settings). Note 2. If the maximum Servomotor rotation speed setting is greater than Pn301, Pn302, and Pn303, the setting will be taken to be the maximum rotation speed. H Related Functions • The following functions related to internal speed setting control can be used during internal speed setting control. Function name Position lock function Torque limit function Gain reduction function P control switching function Explanation This function stops the Servomotor in servolock status (position control status) using PLOCK (position lock command) signal input. This function limits the torque output by the Servomotor. Switches speed loop command from PI control to P control by inputting a MING (gain reduction) signal to lower servo rigidity. Switches the speed control loop automatically from PI control to P control to lower servo rigidity. (The switching conditions can be selected.) Reference 4-5-14 Position Lock Function 4-5-10 Torque Limit Function 4-5-9 Gain Reduction 4-8-9 P Control Switching 4-69 Operation Chapter 4 H Internally-set Speed Selection • The following table shows the relationship between SPD1 and SPD2 (speed selection commands 1 and 2), and the internally-set speeds that are selected. Control mode setting Pn000.1 = 3 Internally-set speed control Pn000.1 = 4 Internally-set speed control ↔ Speed control Pn000.1 = 5 Internally-set speed control ↔ Position control Pn000.1 = 6 Internally-set speed control ↔ Torque control SPD1: OFF SPD1: ON SPD2: OFF Stop by speed loop. SPD2: ON No. 1 internal speed setting (Pn301) SPD2: OFF No. 3 internal speed setting (Pn303) SPD2: ON No. 2 internal speed setting (Pn302) Speed control No. 1 internal speed setting (Pn301) No. 3 internal speed setting (Pn303) No. 2 internal speed setting (Pn302) Position control No. 1 internal speed setting (Pn301) No. 3 internal speed setting (Pn303) No. 2 internal speed setting (Pn302) Torque control No. 1 internal speed setting (Pn301) No. 3 internal speed setting (Pn303) No. 2 internal speed setting (Pn302) H Operation Examples D Internally-set Speed Control Settings Only (Pn000.1 = 3) Speed selection command 1 SPD1 Speed selection command 2 SPD2 Rotation direction command RDIR Speed 3 Speed 2 Decelerates according to Pn306 (soft start deceleration time) setting Speed 1 Servomotor operation Accelerates according to Pn305 (soft start acceleration time) setting Speed 1 (reverse rotation) Note 1. There is a maximum delay of 2 ms in reading the input signal. Note 2. If the position lock function is not used, the servo will stop using the speed loop (i.e., internal speed command 0 r/min.) Note 3. Speed command input, pulse train input, and torque command input are ignored. 4-70 Operation Chapter 4 D Internally-set Speed Control + Speed Control (Pn000.1 = 4) Speed selection command 1 SPD1 Speed selection command 2 SPD2 Rotation direction command RDIR Speed command input REF Speed 3 Speed 2 Speed 1 REF speed Servomotor operation Speed Control Mode Speed 1 (reverse rotation) Note Operation follows the speed command input (REF) immediately after SPD1 and SPD2 are both OFF (although there is a delay of up to 2 ms in reading the input signal). D Internally-set Speed Control + Position Control (Pn000.1 = 5) Speed selection command 1 SPD1 Speed selection command 2 SPD2 Rotation direction command RDIR 2 ms min. 2 ms min. Pulse command Positioning completed, INP1 (Speed compare, VCMP) Speed 3 Speed 2 Speed 1 Servomotor operation Speed 1 (reverse rotation) Note 1. When SPD1 and SPD2 are turned OFF, the Servomotor will decelerate to a stop, INP1 (position completed output 1) will be output, and the servo will be position-locked. Pulse train command inputs can be received in this status. The pulse command is input after INP1 is turned ON. Until INP1 is turned ON, pulse inputs are ignored. Note 2. After INP1 has turned ON, turn ON the speed selection command in the same way as when switching from position control to internally-set speed control. 4-71 Operation Chapter 4 Note 3. There is a maximum delay of 2 ms in reading the input signal. Note 4. The shaded areas in the time chart for the positioning completed signal (INP1) indicate the places where the signal is turned ON as the VCMP (speed compare) signal. (The meaning of the signal differs according to the control mode.) D Internally-set Speed Control + Torque Control (Pn000.1 = 6) Speed selection command 1 SPD1 Speed selection command 2 SPD2 Rotation direction command RDIR Torque command input TREF Speed 3 Speed 2 Speed 1 Servomotor operation Torque Control Mode Speed 1 (reverse rotation) Note 1. Operation follows the speed command input (TREF) immediately after SPD1 and SPD2 are both OFF (although there is a delay of up to 2 ms in reading the input signal). Note 2. Servomotor operation with torque control varies according to the Servomotor load conditions (e.g., friction, external power, inertia). Perform safety measures on the devices to prevent Servomotor runaway. Note 3. When Servomotor servo-lock is required, set any of the internal speed settings to 0 r/min and select that speed with SPD1 and SPD2 (speed selection commands 1 and 2). 4-72 Operation 4-5-5 Chapter 4 Switching the Control Mode (Switching Control) H Functions • This function controls the Servomotor by switching between two control modes by means of external inputs. • The control mode switching is executed at the control mode switching control input terminal (TVSEL: CN1-41). Controller Analog voltage (speed command) OMNUC W-series Servo Driver Switching control (Example: Between position control and speed control) Speed control OMNUC W-series Servomotor Pulse train Position control H Parameters Requiring Settings Parameter No. Pn000.1 Pn50C.3 Parameter name Explanation Reference Function selection basic switch 1 Select control mode for switching control (Settings: 7, 8, 9) 4-4-3 Important Parameters Control mode selection Input signal selection 3 You must set Pn50C.3 (TVSEL signal selection). (See note.) 4-4-3 Important Parameters TVSEL signal selection Note If you select the switching control mode with the default settings, the mode will be allocated to pin CN1-41. If changing the default setting, set Pn50A.0 (input signal selection mode) to 1 (user-defined settings). H Related Functions Note Refer to the related functions for each control mode. 4-73 Operation Chapter 4 H Control Mode Selected Using TVSEL (Control Mode Switching) • The following table shows the relationship between TVSEL (Control mode switching) and the control mode selected. TVSEL Control mode setting g OFF Position control Pn000.1 = 7 (between position control and speed control) Pn000.1 = 8 (between position Position control control and torque control) Pn000.1 = 9 (between torque control Torque control and speed control) ON Speed control Torque control Speed control H Operation Examples D Position and Speed Control Switching Example (Pn000.1 = 7) 2 ms min. Control mode switching TVSEL Speed command input REF 2 ms min. Pulse commands Positioning completed, INP1 (Speed compare, VCMP) Servomotor operation Note 1. There is a maximum delay of 2 ms in reading the input signal. Note 2. When switching from speed control to position control, input the pulse command after TVSEL (control mode switching) has turned OFF, INP1 (positioning completed output 1) signal has turned ON, and 2 ms has elapsed. The pulses will be ignored until the positioning completed (INP1) signal has turned ON. Note 3. The shaded areas in the time chart for the positioning completed 1 (INP1) signal indicate the places where the signal is turned ON as the VCMP (speed compare) signal. (The meaning of the signal differs according to the control mode.) 4-74 Operation Chapter 4 D Position and Torque Control Switching Example (Pn000.1 = 8) Control mode switching TVSEL Torque command input TREF Pulse commands 2 ms min. (Forward operation) 2 ms min. (Reverse operation) Positioning completed signal INP1 Servomotor operation Impact Note 1. This time chart shows an example of torque thrust. Note 2. There is a maximum delay of 2 ms in reading the input signal. Note 3. When switching from torque control to position control, input the pulse command after TVSEL (control mode switching) has turned OFF, the positioning completed output 1 (INP1) signal has turned ON, and 2 ms has elapsed. The pulses will be ignored until the positioning completed output 1 (INP1) signal has turned ON. D Speed and Torque Control Switching Example (Pn000.1 = 9) Control mode switching TVSEL Speed command input REF Torque command input TREF Servomotor operation Torque Control Mode Note 1. There is a maximum delay of 2 ms in reading the input signal. Note 2. Servomotor operation with torque control varies according to the Servomotor load conditions (e.g., friction, external power, inertia). Perform safety measures on the devices to prevent the Servomotor from running amok. 4-75 Operation 4-5-6 Chapter 4 Forward and Reverse Drive Prohibit (All Operating Modes) H Functions • When forward drive prohibit (POT: CN1-42) and reverse drive prohibit (NOT: CN1-43) are OFF, stops the Servomotor rotating (Pin No. is allocated in the default settings). • You can stop the Servomotor from rotating beyond the device’s travel range by connecting a lit input. H Parameters Requiring Setting Parameter No. Pn50A.3 Pn50b.0 Pn001 Pn406 Parameter name Input signal selection 1: POT signal selection Input signal selection 2: NOT signal selection Function selection switch 1 Emergency stop torque Explanation You must allocate both POT and NOT. (See note.) Reference 4-4-3 Important Parameters Set the stop method 4-4-3 Important when POT and NOT in Parameters Pn001.1 (stop selection for drive prohibition input) are OFF. If Pn001.1 is set to 0 (stop according to Pn001.0 setting), be sure to set Pn 001.0 (stop selection for alarm generation with servo OFF). If Pn001.1 is set to 1 or 2, set emergency stop torque in Pn406. 4-4-4 Parameter Details Note POT and NOT are allocated to CN1-42, 43 in the default settings, but are both set to disabled (i.e., drive prohibition will not operate). If changing the default setting, set Pn50A.0 (input signal selection mode) to 1 (user-defined settings). H Operation Stopping Methods when Forward/Reverse Drive Prohibit is OFF POT (NOT) is OFF Pn001.0 0 or 1 Pn001.1 0 2 Deceleration Method Stopped Status Dynamic brake Servo unlocked Pn001.1 2 Servo unlocked Free run 1 or 2 Emergency stop torque (Pn406) See note 1. 1 Servo locked Note 1. If the Servomotor stops in this mode during position control, the position loop is disabled. 4-76 Operation Chapter 4 Note 2. The position method used during torque control depends on Pn001.0 setting (the P001.1 setting is unrelated). POT (forward drive prohibited) NOT (reverse drive prohibited) Forward direction Reverse direction Only forward drive allowed Position Position Both forward and reverse drive allowed Only reverse drive allowed Note 1. When a command to travel in a prohibited direction within the drive prohibit area is input, the Servomotor is stopped using the method set in Pn001.1. If a command to travel in the opposite direction is input, the Servomotor automatically resumes operation. Note 2. With position control, the feedback pulses and command pulses continue to be counted without the deviation counter’s residual pulses being reset. If the drive prohibit input turns ON in this state (i.e., drive permitted), the position will be shifted by the amount of the residual pulses. 4-5-7 Encoder Dividing Function (All Operating Modes) H Function • With this function, any number of pulses can be set for encoder signals output from the Servo Driver. • The number of pulses per Servomotor revolution can be set within a range of 16 to (number of encoder resolution pulses). The upper limit is 16,384 pulses/rotation. • Use this function for the following applications: When using a controller with a low response frequency. When it is desirable to set a pulse rate that is easily divisible. (For example, in a mechanical system in which a single Servomotor revolution corresponds to a travel of 10 mm, if the resolution is 5 µm/pulse, set the encoder dividing rate to 2,000 (pulses/revolution). H Parameters Requiring Setting Parameter No. Pn201 Parameter name Encoder dividing rate setting Explanation Set the number of encoder pulses to be output. (See notes 1, 2, and 3). Reference 4-4-4 Parameter Details Note 1. The default setting is 1,000 (pulses/rotation), and the setting range is 16 to 16,384 (pulses/ rotation). Note 2. These parameters are enabled when the power is turned ON again after having been turned OFF. (Check to see that the LED display has gone OFF.) Note 3. If a value greater than the encoder resolution is set, operation will proceed according to the formula: (dividing rate setting) = (encoder resolution) 4-77 Operation Chapter 4 H Operation • Incremental pulses are output from the Servo Driver through a frequency divider. Encoder Driver Phase A Frequency divider Processing circuitry Phase B Phase Z • The output phases of the encoder signal output from the Servo Driver are as shown below (when divider ratio Pn201 = encoder resolution). Forward rotation side Reverse rotation side Phase A Phase A Phase B Phase B Phase Z Phase Z • When the encoder divider rate is set to other than 2n (16,384, 8,192, 4,096, 2,048, 1,024, etc.), the phase difference for phases A and B is not 90°, but scatters for time T. (See the diagram below.) Phase A Phase B t1 = nT, t2 = (n+1)T t1 t2 t1 t1 t1 t1 t2 In this diagram, T represents the processing circuit output between phase A and phase B, and n is an integer that satisfies the following formula (with digits below the decimal point discarded). n = resolution/encoder divider rate Input to frequency divider (processing circuit output) Phase A Phase B T 4-5-8 Brake Interlock (All Operating Modes) H Precautions for Using Electromagnetic Brake • The electromagnetic brake Servomotor with a brake is a non-excitation brake especially for holding. First stop the Servomotor, then turn OFF the power supply to the brake before setting the parameters. If the brake is applied while the Servomotor is operating, the brake disk may become damaged or malfunction due to friction, causing damage to the Servomotor. H Function • You can set the BKIR (brake interlock) signal output timing to turn ON and OFF the electromagnetic brake. 4-78 Operation Chapter 4 H Parameters Requiring Setting Parameter No. Pn50F.2 Pn506 Pn507 Pn508 Parameter name Output signal selection 2: BKIR signal selection Brake timing 1 Explanation Be sure to allocate BKIR. (See note.) Reference 4-4-3 Important Parameters This parameter sets the BKIR 4-4-4 Parameter Details output timing. Pn506: P 506 Sets S t lag l titime ffrom BKIR OFF to servo OFF. Brake command speed Pn507: Sets the rotation speed for turning BKIR OFF. Brake timing 2 Pn508: Sets the standby time from servo OFF to BKIR OFF. Note BKIR is not allocated in the default settings. H Operation D RUN Timing (When Servomotor Is Stopped) RUN 0 to 35 ms Approx. 2 ms BKIR (brake interlock) Brake power supply 200 ms max. 100 ms max. Brake operation Speed command or pulse command Energized Servomotor energizing Deenergized See note 1. Pn506 (See note 2.) Note 1. The time from turning ON the brake power supply to the brake being released is 200 ms max. Set the speed command (pulse command) to be given after the brake has been released, taking this delay into account. Note 2. The time from turning OFF the brake power supply to the brake engaging is 100 ms max. If using the Servomotor on a vertical axis, set Pn506 (brake timing 1) so that the Servomotor deenergizes after the brake has engaged, taking this delay into account. 4-79 Operation Chapter 4 D Power Supply Timing (When Servomotor is Stopped) Power supply 25 to 35 ms BKIR (brake interlock) Pn506 (See note.) Energized Servomotor energized Deenergized Note The time from turning OFF the brake power supply to the brake engaging is 100 ms max. If using the Servomotor on a vertical axis, set Pn506 (brake timing 1) so that the Servomotor deenergizes after the brake has engaged, in consideration of this delay. D RUN, Error, and Power Supply Timing (When Servomotor Is Stopped) Power supply RUN ALM (alarm output) (See note 2.) BKIR (brake interlock) Energized Servomotor energized Deenergized Servomotor rotation speed Approx. 10 ms (See note 1.) PN507 (brake command speed) Braking using dynamic brake (when Pn001.0 = 0) Note 1. During the approximately 10 ms from the Servomotor deenergizing to dynamic brake being applied, the Servomotor will continue to rotate due to its momentum. Note 2. If the Servomotor rotation speed falls below the speed set in Pn507 (brake command speed) or the time set in Pn508 (brake timing 2) after the Servomotor deenergizes is exceeded, the BKIR (brake interlock) signal is turned OFF. 4-5-9 Gain Reduction (Position, Speed, Internally-set speed Control) H Functions • This function switches speed loop control from PI (proportional integration) control to P (proportional) control when gain reduction (MING: CN1-41) is ON. (Pin No. is allocated in the default settings.) • The speed loop gain is lowered when the proportional gain is lost. Also, resiliency to the external load force is reduced by the speed error proportion (difference between the speed command and speed feedback) being lost. 4-80 Operation Chapter 4 • If controlling the position without adding a position control loop, the position may slip due to temperature drift from the A/D converter, etc. In this case, when MING (gain reduction) is input, the speed loop gain will fall, and the amount of drift will be lowered. If there is static friction on the load (5% min. of the rated torque), the Servomotor may stop completely. • Inputting MING during parts insertion operations after positioning is completed with a position loop incorporated will make parts insertion easier by weakening resistance to external force. • This is also effective for operating at high gain during rotations, and for lowering gain to suppress vibrations when the Servomotor is stopped. Note If MING is input with applications that include vertical axes with gravity loads or continuous external force, the target position cannot be attained. H Parameters Requiring Setting Parameter No. Pn50A.2 Parameter name Input signal selection 1: MING signal selection Explanation Be sure to allocate MING. (See note.) Reference 4-4-3 Important Parameters Note If changing the default setting, set Pn50A.0 (input signal selection mode) to 1 (user-defined settings). 4-5-10 Torque Limit Function (All Operating Modes) H Functions • The torque limit function limits the Servomotor’s output torque. • This function can be used to protect the Servomotor and mechanical system by preventing excessive force or torque on the mechanical system when the machine (moving part) pushes against the workpiece with a steady force, such as in a bending machine. • There are four methods that can be used to limit the torque (pin No. is allocated at the factory): • Limit the steady force applied during normal operation with user parameters Pn402 (forward torque limit) and Pn403 (reverse torque limit). (All operation modes.) • Limit operation with external signals connected to pins CN1-45 (PCL: forward current limit input) and CN1-46 (NCL: reverse current limit input). Set user parameters Pn404 (forward rotation external current limit) and Pn405 (reverse rotation external current limit) (all operation modes). • Limit normal operation with analog voltage using TREF (torque command input) as the analog current limit input (position, speed, internally-set speed limit). • Limit analog voltage with external signals connected to pins CN1-45 (PCL: forward current limit input) and CN1-46 (NCL: reverse current limit input) using TREF (position, speed, internally-set speed limit). • When torque limit is ON, CLIMT (current limit detection) signal is output (if the signal has been allocated using parameter Pn50F.0). • If multiple torque limits are enabled, the output torque is limited to the minimum limit value. 4-81 Operation Chapter 4 H Parameters Requiring Settings D Limiting the Steady Force Applied During Normal Operation with User Parameters (All Operating Modes) Parameter No. Pn402 Pn403 Parameter name Forward torque limit Reverse torque limit Torque limit value Speed reference TREF VREF Explanation Reference Set the output torque limit for the forward direction as a percentage of the rated torque (setting range: 0% to 800%). Set the output torque limit for the reverse direction as a percentage of the rated torque (setting range: 0% to 800%). 4-4-4 Parameter Details Pn400 Pn300 + -- Speed loop gain (Pn100) Integration (Pn101) Speed feedback + + Pn405 (NCL:ON) Pn402 Pn404 (PCL:ON) Torque reference Pn403 Torque limit Note 1. Set these parameters to 350 (the default setting) when the torque limit function is not being used. Note 2. If the connected Servomotor is set to a value greater than the maximum momentary torque, the maximum momentary torque will become the set limit. 4-82 Operation Chapter 4 D Limiting Operation with External Signals (All Operating Modes) Parameter No. Parameter name Explanation Pn50b.2 Input signal selection 2 You must allocate PCL and NCL. (See note 1.) Pn50b.3 PCL signal selection Pn404 NCL signal selection Forward torque limit Pn405 Reverse torque limit Reference 4-4-3 Important Parameters 4-4-4 Parameter Details Set the output torque limit when PCL is ON as a percentage of the Servomotor rated torque (setting range: 0% to 800%). Set the output torque limit when NCL is ON as a percentage of the Servomotor rated torque (setting range: 0% to 800%). PCL NCL Torque limit value Speed reference TREF VREF Pn400 Pn300 + -- Speed loop gain (Pn100) + Pn402 Pn404 (PCL : ON) + Torque reference Integration (Pn101) Pn403 Pn405 Torque limit Speed feedback (NCL : ON) Note 1. If you change the default settings, set Pn50A.0 (input signal selection mode) to 1. Note 2. If the connected Servomotor is set to a value greater than the maximum momentary torque, the maximum momentary torque will become the set limit. Note 3. If using this function with internally-set speed control, set Pn50A.1 to 1 (user-defined settings), and allocate the required input signals (PCL, NCL, SPD1, SPD2, RDIR, etc.) D Limiting Normal Operation with Analog Voltage (Position, Speed, Internally-set Speed Control) • When Pn002.0 (torque command input switching) is set to 1, TREF (torque command input) becomes the analog torque limit input terminal, so you can limit the torque on multiple levels. • Calculate the torque limit (%) as follows: Absolute TREF voltage (V) / Pn400 (torque control scale) x 1000. • Regardless of whether the voltage is positive or negative, both forward and reverse directions have the same limits (i.e., absolute value is taken). Parameter No. Pn002.0 Pn400 Parameter name Torque command input switching Torque control scale Explanation Set Pn002.0 to 1. (Use TREF as analog torque limit.) Reference 4-4-4 Parameter Details Set TREF voltage when using rated torque. (See note.) Note The default setting is 30 (x 0.1 V/rated torque). 4-83 Operation Chapter 4 D Limiting Analog Voltage with External Signals (Position, Speed, Internally-set Speed Control) • If Pn002.0 (torque command input switching) is set to 3, when PCL and NCL are ON, TREF (torque command input) becomes the analog torque limit input terminal. • Calculate the torque limit (%) as follows: Absolute TREF voltage (V) / Pn400 (torque control scale) x 1000. • Regardless of whether the voltage is positive or negative, both forward and reverse directions have the same limits (taken as absolute values). Parameter No. Parameter name Pn002.0 Torque command input switching Pn50b.2 Input signal selection Pn50b.3 2 Explanation Set Pn002.0 to 3 (use TREF as analog torque limit when PCL and NCL are ON). You must allocate PCL and NCL. (See note 1.) Reference 4-4-4 Parameter Details 4-4-3 Important Parameters Set TREF voltage for when the rated torque is used. (See note 2.) 4-4-4 Parameter Details PCL signal selection Pn400 NCL signal selection Torque control scale Note 1. If changing the default setting, set Pn50A.0 (input signal selection mode) to 1 (user-defined settings). Note 2. The default setting is 30 (x 0.1 V/rated torque). Note 3. If using this function with internally-set speed control, set Pn50A.1 to 1 (user-defined settings), and allocate the required input signals (PCL, NCL, SPD1, SPD2, RDIR, etc.). 4-5-11 Soft Start Function (Speed, Internally-set Speed Control) H Functions • This function accelerates and decelerates the Servomotor in the set acceleration and deceleration times. • You can set the acceleration and deceleration independently of each other using the trapezoidal acceleration and deceleration curve. • The soft start processes REF (speed command input) or internally-set speed control switching to reduce shock during acceleration and deceleration. • This function is effective for simple positioning and speed switching operations. Note Do not use this function for a position controller with an acceleration/deceleration function. H Parameters Requiring Settings Parameter No. Pn305 Pn306 4-84 Parameter name Explanation Soft start Set the acceleration time from 0 (r/min.) to the acceleration time maximum rotation speed (setting range: 0 to 10,000 (ms)). Soft start Set the deceleration time from maximum rotation deceleration time speed to 0 (r/min.) Setting range: 0 to 10,000 (ms). Reference 4-4-4 Parameter Details Operation Chapter 4 Note 1. If not using the soft start function, set this parameter to 0 (default setting). Note 2. The actual acceleration and deceleration time is as follows: Actual acceleration (deceleration time) = speed command (r/min.) maximum No. rotations (r/min.) x soft start acceleration (deceleration) time Servomotor speed Max. No. rotations (See note.) Speed command Time Actual acceleration time Actual deceleration time Note The maximum rotation speeds are as follows: • 3,000-r/min. Servomotor: 5,000 r/min. • 3,000-r/min. Flat-style Servomotor: 5,000 r/min. • 1,000-r/min. Servomotor: 2,000 r/min. • 6,000-r/min. Servomotor: 6,000-r/min. • 1,500-r/min. Servomotor: 3,000-r/min. (except 11 kW and 15 kW (= 2,000-r/min.)) 4-5-12 Electronic Gear Function (Position) H Functions • This function rotates the Servomotor for the number of pulses obtained by multiplying the command pulses by the electronic gear ratio. • This function is enabled under the following conditions. When fine-tuning the position and speed of two lines that are to be synchronous. When using a position controller with a low command pulse frequency. When you want to set the travel distance for machinery per pulse to 0.01 mm, for example. H Parameters Requiring Settings Parameter No. Pn202 Pn203 Parameter name Electronic gear ratio G1 (denominator) Electronic gear ratio G2 (numerator) Explanation Reference Set the pulse rate for the command pulse and Servomotor travel distance. When G1/G2 = 1, if p ((encoder resolution x 4)) is input, p , the the pulse S Servomotor will rotate once (i.e., the internal driver will rotate x 4). (See note 1.) 4-4-4 Parameter Details Note 1. Set within the range 0.01 ≤ G1/G2 ≤ 100. 4-85 Operation Chapter 4 Note 2. These parameters become effective when the power is turned ON again after having been turned OFF. (Check to see that the LED display has gone OFF.) Note 3. With the default setting (G1/G2 = 4), the Servomotor will rotate once when the encoder resolution pulses are input. Note 4. One position deviation (deviation counter) display and positioning completed range pulse make one input pulse. (This is called a command unit.) H Operation D Servomotor with 2,048 (Pulses/Rotation) Encoder • When set to G1/G2 = 8192/1000, the operation is the same as for a 1,000-pulses/rotation Servomotor. Servo Driver 1,000 pulses Electronic gear Servomotor (Encoder resolution: 2,048 pulses/rotation) 8,192 pulses 1 rotation (8,192 pulses) 4-5-13 Position Command Filter Function (Position) H Functions • Perform soft start processing for the command pulses using the selected filter to gently accelerate and decelerate. • Select the filter characteristics using Pn207.0 (position command filter selection). • When Pn204 (position command filter time constant 1) is selected, acceleration and deceleration are performed using the primary filter (exponentiation function). • When Pn208 (position command filter time constant 2) is selected, acceleration and deceleration are linear. • This function is effective in the following cases: There is no acceleration/deceleration function in the command pulse (controller). The command pulse frequency changes rapidly, causing the machinery to vibrate during acceleration and deceleration. The electronic gear setting is high (G1/G2 = ≥ 10). 4-86 Operation Chapter 4 H Parameters Requiring Settings Parameter No. Pn207.0 Pn204 Pn208 Parameter name Select position control filter Position control filter time constant 1 (primary filter) Position control filter time constant 2 (linear acceleration and deceleration) Explanation Reference 4-4-4 Select either primary filter (setting: 0), or linear aa ee Parameter acceleration and deceleration (setting: 1). Details Enabled when Pn207.0 = 0. Be sure to set the primary filter time constant (setting range = 0 to 6400 (x 0.01 ms)). Enabled when Pn207.0 = 1. Be sure to set the acceleration and deceleration times (setting range = 0 to 6400 (x 0.01 ms)). Note If not using the position command filter function, set each content to 0 (i.e., the default setting). H Operation • The characteristics for each filter are shown below. • Servomotor acceleration and deceleration are delayed further than the characteristics shown below due to position loop gain delay. Acceleration: 2/Kp (s); Deceleration: 3/Kp (s); Kp: Position loop gain (Pn102) D Primary filter Speed Command pulse input frequency Input frequency x 0.63 Input frequency x 0.37 Time D Linear acceleration and deceleration Speed Command pulse input frequency Time 4-87 Operation Chapter 4 4-5-14 Position Lock Function (Speed, Internally-set Speed Control) H Functions • If controlling the position without adding a position control loop, the position may slip due to temperature drift from the A/D converter, etc. In this case, this function stops the position loop by using an external signal to switch from Speed Control Mode to Position Control Mode. • If position lock command (PLOCK: CN1-41) is input, when the number of Servomotor rotations is equal to or less than the rotation speed set in Pn501 (position lock rotation speed), the Unit switches from Speed Control Mode to Position Control Mode, and the Servomotor becomes position locked (Pin No. is allocated in the default settings). • When the internal speed control value is equal to or greater than Pn501 (position lock rotation speed), the Servomotor will rotate. • Loop gain during position lock is set using Pn102 (position loop gain). H Parameters Requiring Settings Parameter No. Pn50d.0 Pn501 Pn102 Parameter name Input signal selection 4 PLOCK signal selection Position lock rotation speed Position loop gain Explanation Reference PLOCK must be allocated. (See note 1.) 4-4-3 Important Parameters Set the position lock rotation speed. Setting range: 0 to 10,000 (r/min). Use this parameter to adjust the lock force during position lock. 4-4-4 Parameter ea s Details Note 1. If changing the default setting, set Pn50A.0 (input signal selection mode) to 1 (user-defined settings). Note 2. Set Pn000.1 (control mode selection) to A (speed control with position lock function) to allocate PLOCK to pin CN1-41. 4-88 Operation Chapter 4 H Operation REF (speed command input) PLOCK (position lock command) Servomotor operation Pn501 (Position lock rotation speed) Pn501 (Position lock rotation speed) Position lock status 4-5-15 Speed Limit Function (Torque) H Functions • This function limits Servomotor rotation speed when torque control is used. • Set a limit so that the Servomotor rotation speed does not exceed the maximum speed of the mechanical system. • Outside of the speed limit range, a torque in proportion to the difference from the speed limit value is generated to slow down the Servomotor rotation speed. In such cases the number of Servomotor rotations does not necessarily match the speed limit value. (The number of Servomotor rotations varies depending on the load.) • There are two methods that can be used for limiting the speed: • Apply a constant fixed speed limit for torque control, by means of user parameters. • Limit the speed by means of analog voltage. Use REF (speed command input) as an analog speed limit input. • When the speed limit is in operation, VLIMT (speed control output) is output (when the signal has been allocated in Pn50F.1). • The Servomotor rotation speed is limited by the smallest limit among the speed limits and analog speed limits set in the parameters. D Parameters Requiring Settings Parameter No. Pn407 Parameter name Speed limit Explanation Set the speed limit for torque control. Setting range: 0 to 1,000 (r/min). Reference 4-4-4 Parameter Details 4-89 Operation Chapter 4 D Limiting the Speed with Analog Voltage • When Pn002.1 (speed command input switching) is set to 1, REF (speed command input) becomes the analog speed limit input terminal, so you can limit the speed on multiple levels. The speed limit value can be calculated from the following equation: • Absolute REF voltage (V) / Pn300 (speed command scale) x 100 x rated rotation speed (r/min.) • Regardless of whether the voltage is positive or negative, both forward and reverse directions have the same limits (taken as absolute values). Parameter No. Parameter name Pn002.1 Function selection switch 2 Pn300 Speed command input switching Speed command scale Explanation Set Pn002.1 to 1 (i.e., use REF as the analog speed limit input). Reference 4-4-4 Parameter Details Set the REF voltage for the rated rotation speed. (See note.) Note The default setting is 1000 (x 0.01 V / No. or rated rotations). 4-6 Trial Operation Procedure When you have finished installation, wiring, verifying Servomotor and Servo Driver operations (i.e., jog operation), and setting the user parameters, perform a trial operation. The main purpose of a trial operation is to confirm that the servo system is operating correctly electrically. Make sure that the host controller and all the programming devices are connected, then turn ON the power. First perform a trial operation at low speed to confirm that the system is operating correctly. Next, perform a normal run pattern to confirm that the system is operating correctly. Note 1. If an error occurs during the trial operation, refer to Troubleshooting to eliminate the cause. Then check for safety and reset the alarm, and then retry the trial operation. Note 2. If the system vibrates due to insufficient gain adjustment, making it difficult to check the operation, refer to 4-7 Making Adjustments, and adjust the gain. H Preparation for Trial Operation Turn OFF the Power Some parameters are enabled by turning OFF the Unit, then turning it ON again. Consequently, first turn OFF the power to the control circuits and main circuits. Mechanical System Connection Firmly connect the Servomotor shaft and the load (i.e., the mechanical system). Tighten screws to make sure they are not loose. Absolute Encoder Setup ABS If using Servomotor with an absolute encoder, refer to 4-2-2 Absolute Encoder Setup and Battery Changes for the setup procedure. After performing a jog operation, the amount of multi-turn rotation may be too large, so when connecting the absolute encoder to the mechanical system, be sure to set the rotation speed to zero. 4-90 Operation Chapter 4 Turning OFF the Servomotor In order that the Servomotor can be immediately turned OFF if an abnormality occurs in the machinery, set up the system so that the power and the RUN command can be turned OFF. H Trial Operation 1. Turn ON the Power Supply. • Turn ON the power supply to the control circuits and main circuits, and then turn ON the RUN command. • Check that the Servomotor is ON. 2. Low-speed Operation • Send a low speed command from the host controller to rotate the Servomotor. (The definition of low speed varies depending on the mechanical system, but a rough estimate is 1/10 to 1/5 normal operating speed.) • Check the following items. Is the emergency stop operating correctly? Are the limit switches operating correctly? Is the operating direction of the machinery correct? Are the operating sequences correct? Are there any abnormal sounds or vibration? Is any error (or alarm) generated? Note 1. If anything abnormal occurs, refer to Chapter Troubleshooting and apply the appropriate countermeasures. Note 2. If the system vibrates due to insufficient gain adjustment, making it difficult to check the operation, refer to 4-7 Making Adjustments, and adjust the gain. 3. Operation Under Actual Load Conditions • Operate the Servomotor in a regular pattern and check the following items. Is the operating speed correct? (Use the speed feedback monitor.) Is the load torque roughly equivalent to the measured value? (Use the torque command monitor and the accumulated load monitor.) Are the positioning points correct? When an operation is repeated, is there any discrepancy in positioning? Are there any abnormal sounds or vibration? Is either the Servomotor or the Servo Driver abnormally overheating? Is any error (or alarm) generated? Note 1. Refer to 4-9-3 Monitor Mode for how to display the speed feedback monitor, torque command monitor, and the cumulative load rate monitor. Note 2. If anything abnormal occurs, refer to Troubleshooting and apply the appropriate countermeasures. Note 3. If the system vibrates due to insufficient gain adjustment impeding, making it difficult to check the operation, refer to 4-7 Making Adjustments, and adjust the gain. 4. Completing the Trial Operation • Performing the above completes the trial operation. Next, adjust the gain to improve command efficiency. (Refer to 4-7 Making Adjustments for details.) 4-91 Operation 4-7 Chapter 4 Making Adjustments The OMNUC W-series AC Servo Driver is equipped with an online auto-tuning function. Use this function to easily adjust the gain even if you are using a servo system for the first time. If you cannot use the online auto-tuning function, adjust the gain manually. (All default settings are 100/200 V settings. For 400 V Servo see appendix.) 4-7-1 Online Auto-tuning H What Is Online Auto-tuning? • Online auto-tuning is a control function that measures the driver’s load inertia while it is operating, and attempts to maintain constantly the target speed loop gain and position loop gain. Note You cannot use online auto-tuning in the following cases. • When the Torque Control Mode is used for control. • When P control is used for a speed control loop (Pn10b.1 = 1). • When using No. 2 gain for control, i.e., when GSEL (gain switching input) is input. • When the torque feed-forward function is used (Pn002.0 = 2). • When the speed feedback compensation function is used (Pn110.1 = 0). H Online Auto-tuning Related Settings • The following tables show the user parameters and System Check Modes relating to online auto-tuning. D User Parameters (Pnjjj) Parameter No. Pn100 Pn101 Pn102 Pn103 Pn110 Pn401 Parameter name Speed loop gain Speed loop integration time constant Position loop gain Inertia ratio Online auto-tuning setting Torque command filter time constant Explanation Target value for auto-tuning Integration time constant for auto-tuning Target value for auto-tuning Initial value for auto-tuning Select auto-tuning function Filter time constant for auto-tuning D System Check Mode (Fnjjj) Function code Fn001 Function name Rigidity setting for online auto-tuning Fn007 Storing of online auto-tuning results Explanation Select 10 stages from a combination of Pn100, Pn101, Pn102, and Pn401. (See note.) The inertia ratio calculated using online auto-tuning is written to Pn103 (inertia ratio). Note The selected value is written to the user parameters. 4-92 Operation Chapter 4 H Online Auto-tuning Procedure • Use the following procedure when using the online auto-tuning function. Note If the online auto-tuning is set to be always enabled, the Servomotor may become unstable due to extreme vibration when the load fluctuates. It is recommended that you perform online auto-tuning once, write the results (inertia ratio) to the user parameters, then run the operation with the online auto-tuning turned OFF. Start Set the online auto-tuning target rigidity (Fn001). Refer to the next page for target rigidity. Set online auto-tuning to be always enabled (Pn110.0 = 1). Turn ON the power (to enable the parameter settings). Run the operation with a normal operating pattern and load. Operating properly? Y N If an error occurs, reset the rigidity (Fn001) and perform the operation again. Operating properly? Y N If an error occurs, set the viscous friction compensation (Pn110.2 = 1 or 2). (See note 1.) Turn ON the power (to enable the parameter settings), then perform the operation. Operating properly? Y N If an error occurs, stop the operation and adjust the gain manually. If no errors occur, stop the operation, and store the auto-tuning results (Fn007). Set the online auto-tuning to be always OFF (Pn110.0 = 2). End Note 1. Determine the suitable parameter setting using the torque commands within a constant velocity range (Un002). Note 2. For System Check Mode operations, refer to 4-11-2 Online Auto-Tuning Related Functions. 4-93 Operation Chapter 4 H Selecting Mechanical Rigidity During Online Auto-tuning (Fn001) • Setting the rigidity during online auto-tuning sets the servo system’s target speed loop gain and position loop gain. • Select the rigidity setting (Fn001) from the following 10 levels to suit the mechanical system. Response 01 15 15 Speed loop integration time constant (x 0.01 ms) Pn101 6000 02 20 20 4500 200 03 30 30 3000 130 Medium 04 40 40 2000 100 High g 05 06 07 08 09 10 60 85 120 160 200 250 60 85 120 160 200 250 1500 1000 800 600 500 400 70 50 30 20 15 10 Low Rigidity setting Fn001 (d.00jj) Position loop gain (S --1) Pn102 Speed loop gain (Hz) Pn100 Torque command filter time constant (x 0.01 ms) Pn401 250 Representative applications (mechanical system) Articulated robots, harmonic drives, chain drives, belt drives rack and drives, pinion drives, etc. XY tables, Cartesian-coordinate robots, general-purpose machinery, etc. Ball screws ( (direct coupling) coupling), feeders, etc. Note 1. The servo-system loop gain will rise in response to a higher rigidity setting, shortening positioning time. If the setting is too large, however, the machinery may vibrate, so make the setting small. Note 2. When setting the rigidity, the user parameters in the above table will change automatically. Note 3. If you enable auto-tuning without setting the rigidity, the user parameter settings (Pn102, Pn100, Pn101, and Pn401) will be used as the tuning target values. 4-94 Operation Chapter 4 H Online Auto-tuning Related User Parameters Explanation Parameter t No. Parameter name Setting g range Restart power ? Pn100 Speed loop gain Adjusts speed loop responsiveness. 80 Hz 1 to 2000 No Pn101 Speed loop integration time constant Speed loop integration time constant 2000 x 0.01 ms 15 to 51200 No Pn102 Position loop gain Adjusts position loop responsiveness. 40 1/s 1 to 2000 No Pn103 Inertia ratio Sets the ratio using the mechanical system inertia to Servomotor rotor inertia ratio. 300 % 0 to 10000 No Pn110 Online autog tuning setting tti 0 0012 --- --- Yes 40 x 0.01 ms 0 to 65535 No Digit No. 1 2 3 Pn401 Torque command filter time constant Name Online auto-tuning selection Setting Explanation 0 Turns ON the power supply, then performs auto-tuning on the RUN startup only. 1 Auto-tuning always ON. 2 Auto-tuning OFF. Speed feedback compensati on function selection 0 ON 1 OFF Viscous fi i friction compensati on function selection 0 Friction compensation: OFF 1 Friction compensation: Rated torque ratio (small) 2 Friction compensation: Rated torque ratio (large) Not used. 0 Do not change the setting. Sets the filter time constant for the internal torque command. Default setting tti Unit Note Refer to 4-4-4 Parameter Details for details of each parameter. 4-7-2 Manual Tuning H Rigidity Settings During Online Auto-tuning (Fn001) • If you set the rigidity during online auto-tuning, the gains corresponding to machine rigidity are set automatically. Even if you adjust the gain as an initial setting using manual tuning, you can perform tuning comparatively quickly, so we recommend setting the rigidity (Fn001) first. • Select the rigidity setting to suit the mechanical system from the following 10 levels. Note Refer to 4-11-2 Online Auto-tuning Related Functions for System Check Mode operations. 4-95 Operation Response Chapter 4 01 15 15 Speed loop integration time constant (x 0.01 ms) Pn101 6000 02 20 20 4500 200 03 30 30 3000 130 Medium 04 40 40 2000 100 High g 05 06 07 08 09 10 60 85 120 160 200 250 60 85 120 160 200 250 1500 1000 800 600 500 400 70 50 30 20 15 10 Low Rigidity setting Fn001 (d.00jj) Position loop gain (S --1) Pn102 Speed loop gain (Hz) Pn100 Torque command filter time constant (x 0.01 ms) Pn401 250 Representative applications (mechanical system) Articulated robots, harmonic drives, chain drives, belt drives rack and drives, pinion drives, etc. XY tables, Cartesian-coordinate robots, general-purpose machinery, etc. Ball screws ( (direct coupling) coupling), feeders, etc. Note 1. The servo-system loop gain will rise in response to a higher rigidity setting, shortening positioning time. If the setting is too large, however, the machinery may vibrate, so make the setting small. Note 2. When the rigidity is set, the user parameters in the above table will change automatically. H Manual Tuning-related User Parameters Parame- ParameExplanation ter No. ter name Speed Pn100 Adjusts speed loop responsiveness. Default setting 80 loop gain Unit Setting range Hz 1 to 2000 x 0.01 ms 15 to 51200 No No Pn101 Speed loop integrati on time constant Speed loop integration time constant 2000 Pn102 Position loop gain Adjusts position loop responsiveness. 40 1/s Pn103 Inertia ratio 300 % 40 x 0.01 ms 0 to 65535 Pn401 Sets the ratio using the mechanical system inertia to Servomotor rotor inertia ratio. Torque Sets the filter time constant for the command internal torque command. filter time constant Note Refer to 4-4-4 Parameter Details for details of each parameter. 4-96 Restart power? 1 to 2000 0 to 1000 No No No Operation Chapter 4 H Manual Tuning Procedure (During Position Control) • Use the following procedure to perform operation with position control (pulse train input). Note Turn OFF online auto-tuning (Pn110.0 = 2). Start Note Turn OFF online auto-tuning (Pn110.0 = 2) Do not perform extreme adjustment and setting changes as they may destabilize the operation. Adjust the gain a little at a time while checking the Servomotor operation. Turn ON the power (to enable Pn110.0 setting). Set Pn103 (inertia ratio) Calculated during Servomotor selection. Set rigidity (Fn001) for online auto-tuning. Is Servomotor hunting (and growling) with servo locked? Increase rigidity setting (Fn001) until there is no hunting. Reduce rigidity setting (Fn001) until there is no hunting. Reduce rigidity setting (Fn001) by 1. Run under normal operating pattern and load. Positioning time, etc., satisfactory? Adjustment complete Increase Pn100 (speed loop gain) until there is no hunting with Servolock ON. Reduce Pn101 (speed loop integration constant until there is no hunting with Servolock ON. Pn101 setting target Any hunting (vibration) when the Servomotor rotates? (See note.) Rotate Servomotor and monitor operation. Increase Pn102 (position loop gain) until there is no overshooting. Reduce Pn100 (speed loop gain). Increase Pn101 (speed loop integration constant). Adjustment complete Note If vibration does not cease no matter how many times you perform adjustments, or if positioning is slow: Increase Pn401 (torque command filter time constant) 4-97 Operation Chapter 4 H Manual Tuning Procedure (During Speed Control) • Use the following procedure to perform operation with speed control (speed command voltage input). Note Set the online auto-tuning to be always OFF (Pn110.0 = 2). Start Turn OFF online auto-tuning (Pn110.0 = 2). Note Do not perform extreme adjustment and setting changes as they may destabilize the operation. Adjust the gain a little at a time while checking the Servomotor operation. Turn ON the power (to enable Pn110.0 setting). Set Pn103 (inertia ratio). Calculated during Servomotor selection. Set rigidity (Fn001) for online auto-tuning. Is Servomotor hunting (and groaning) with servo locked? Increase rigidity setting (Fn001) until there is no hunting. Reduce rigidity setting (Fn001) until there is no hunting. Reduce rigidity setting (Fn001) by 1. Run under normal operating pattern and load Positioning time, etc., satisfactory? End adjustment Increase Pn100 (speed loop gain) until there is no hunting with Servolock ON. Reduce Pn101 (speed loop integration constant until there is no hunting with Servolock ON. Pn101 setting target Any hunting (vibration) when the Servomotor rotates? (See note.) Rotate Servomotor and monitor operation. If using positioning: Increase Pn300 (speed control scale) or position loop gain on the controller until there is no overshooting. Reduce Pn100 (speed loop gain Increase Pn101 (speed loop integration constant) If using speed operation: Set Pn300 (speed command scale) to match rotation speed. Note End adjustment 4-98 If vibration does not cease no matter how many times you perform adjustments, or if positioning is slow. Increase Pn401 (torque command filter time constant) Operation Chapter 4 H Position Loop Block Diagram (Reference) Feed-forward amount Electronic gear ratio (G1/G2) Feed-forward command filter Bias rotational speed Bias addition band Command pulses Command pulse mode Position command filter time constant Electronic gear ratio (G1/G2) Deviation counter Position loop gain Speed loop Speed detection Encoder output Current loop Current detection Current loop Encoder dividing rate Speed loop Position loop Encoder Servomotor H Gain Adjustment Procedure • The servo system control block is configured from the following three loops: Position loop, speed loop, and current loop. • The current loop is the innermost loop, followed by the speed loop, then the position loop. • Outputs from outer loops become inputs to inner loops, and for outer loops to perform suitable control operations, it is necessary that inner loops respond sufficiently to their inputs, i.e., inner loop responsiveness must be high. Also, be sure to adjust the gain starting from the innermost loop. • The current loop is adjusted at the factory for sufficient response, so adjust the speed loop first, then adjust the position loop. • Adjust the speed loop to increase compliance with the speed command. Perform the adjustment while checking the servo rigidity (force needed to maintain position against external force) with the Servolock ON. • Adjust the position loop to increase compliance with the position command. Input position commands using an actual operating pattern, and perform the adjustment while checking the position-fixing time. 4-99 Operation 4-8 4-8-1 Chapter 4 Advanced Adjustment Functions Bias Function (Position) H Functions • The bias function shortens positioning time by adding bias revolutions to speed commands (i.e., commands to the speed control loop). • If the residual pulses in the deviation counter exceed the setting in Pn108 (bias addition band), the speed set in Pn107 (bias rotational speed) is added to the speed command, and when the residual pulses in the deviation counter are within the setting in Pn108, adding to the number of bias rotations stops. H Parameters Requiring Settings Parameter No. Pn107 Pn108 Parameter name Bias rotational speed Bias addition band Explanation Reference Set the rotation speed to be added to the bias (setting range: 0 to 450 (r/min.)). Set the residual pulses to be added to the number of bias rotations using command units (setting range: 0 to 250 (command units)). 4-4-4 Parameter ea s Details Note 1. When not using the bias function, set Pn107 to 0. Note 2. If the bias rotational speed is set too high, it will cause Servomotor operation to be unstable. The optimum setting depends on the load, the gain, and the bias addition band, so adjust the setting while observing the Servomotor response. (Begin with a bias setting of Pn107 = 0, and gradually increase it.) H Setting Procedure • Complete the gain adjustment before adjusting the bias. • Increase the Pn107 (bias rotational speed) setting until positioning time is minimal. At this point, if there are no problems with using overshoot, adjustments are complete. • If the overshoot is too large, increase Pn108 (bias addition band) to reduce it. H Operation Servomotor speed Speed command (command pulse frequency) Bias function OFF Bias function ON Pn107 added to speed command when residual pulse exceeds Pn108. Note Refer to Position Loop Block Diagram in 4-7-2 Manual Tuning for the internal processing block configuration. 4-100 Operation 4-8-2 Chapter 4 Feed-forward Function (Position) H Functions • This function shortens the positioning time by automatically adding the command pulse input (CW/ CCW) differential value to the speed loop in the Servo Driver. • Perform feed-forward compensation to increase servo gain efficiency, thus improving responsiveness. There is very little effect, however, on systems with sufficiently high position loop gain. Note Refer to Position Loop Block Diagram in 4-7-2 Manual Tuning for the internal processing block configuration. H Parameters Requiring Settings Parameter No. Pn109 Pn10A Parameter name Feed-forward amount Feed-forward command filter Explanation Set the feed-forward gain (setting rage: 0 to 100 (%)). Set the feed-forward command filter (primary lag). (Setting range: 0 to 6400 (x 0.01 ms).) Reference 4-4-4 Parameter ea s Details Note When not using the feed-forward function, set Pn109 to 0. H Setting Procedure • Finish adjusting the gain before adjusting the feed-forward. • Increase the Pn109 (feed-forward amount) setting until positioning time is minimal. At this point, if there are no problems with using overshoot, adjustments are complete. A high setting may cause the machinery to vibrate. With ordinary machinery, set the gain to 80% maximum. (Adjust the gain while checking the machine response.) • If the overshoot is too large, increase Pn10A (feed-forward command filter) to reduce the it. 4-8-3 Torque Feed-forward Function (Speed) H Functions • The torque feed-forward function reduces the acceleration time by adding the value of TREF (torque command input) to the current loop; it can be used with speed control. • Normally a differential value is generated in the controller and this value is input to TREF. • Overshooting will occur if the feed-forward amount (the voltage input to TREF) is too high, so adjust Pn400 (torque command scale) as required. 4-101 Operation Chapter 4 Torque Feed-forward Function Block Diagram Host Controller Differential Position command Servo Driver Torque feed-forward Speed command Torque command scale Current detection Speed detection Encoder output Current loop Speed loop Speed command scale Encoder dividing rate H Parameters Requiring Settings Parameter No. Pn002.0 Pn400 Parameter name Torque command input switching Torque command scale Explanation Reference 4-4-4 Parameter Details Set Pn002.0 to 2 (use TREF as torque feed-forward input) Adjust the torque feed-forward amount. (See note.) Note The default setting is 30 (x 0.1 V / rated torque). H Operation REF (speed command input) TREF (torque feed-forward input) Without the torque feed-forward function Servomotor output torque Without the torque feed-forward function Servomotor operation Note 1. If torque feed-forward is input when the Servomotor’s rotation speed is fixed, the rotation speed won’t match the speed command. Design the Controller’s circuit so that torque feedforward is applied only when the Servomotor is accelerating or decelerating. 4-102 Operation Chapter 4 Note 2. A torque will be generated that accelerates the Servomotor in the forward direction if torque feed-forward is applied with a positive (+) voltage. Be sure that the polarity is correct because errors such as reverse Servomotor rotation or oscillation will occur if the feed-forward is applied with a polarity opposing the acceleration direction. 4-8-4 Speed Feed-forward Function (Position) H Functions • This function shortens positioning time by adding the REF (speed command input) value to the speed loop. • Normally, the differential value for the position command (pulse train command) is generated in the controller, and input to REF. • If the feed-forward amount (REF voltage) is too large, an overshoot may occur, so adjust Pn300 (speed command scale) as required. Speed Feed-forward Function Block Diagram Host Controller Differential Servo Driver Speed feed-forward Command pulses Position command Speed command scale Electronic gear ratio (G1/G2) Deviation counter Speed detection Encoder output Current loop Speed loop Current detection Encoder dividing rate H Parameters Requiring Settings Parameter No. Pn207.1 Pn300 Parameter Explanation name Speed command Set Pn207.1 to 1 (use REF as speed torque input switching feed-forward input). Speed command Adjust the speed feed-forward amount. (See note.) scale Example 4-4-4 Parameter ea s Details Note The default setting is 1000 (x 0.01 V / rated number of revolutions). 4-103 Operation Chapter 4 H Operation Position command REF (speed feedforward input Servomotor operation Without the feed-forward function Note When a positive voltage speed feed-forward is added, a command to rotate the Servomotor forwards is added. If a reverse feed-forward command is added to the pulse train, positioning time will be lengthened, so check the polarity carefully. 4-8-5 Gain Switching (Position, Speed, Internally-set Speed Control) H Functions • This function switches the speed loop and position loop gain. • If GSEL (gain switching) signal is not being input, perform control using Pn100 (speed loop gain), Pn101 (speed loop integration constant), and Pn102 (position loop gain). If GSEL is being input, perform control using Pn104 (speed loop gain 2), Pn105 (speed loop integration constant 2), and Pn106 (position loop gain 2). • If the mechanical system inertia fluctuates too much, or if there is no difference between operation and standby responses, you can perform applicable control using gain switching. • If online auto-tuning is not enabled (under the conditions shown below), the gain switching function will be enabled. • When using the torque feed-forward function. • When the load inertia fluctuates by 200 ms max. • When rotation speed does not exceed 500 r/min., or output torque does not exceed 50% of rated torque. • External force is constantly applied, as with a vertical axis. Note When No. 2 gain has been selected (i.e., GSEL ON), online auto-tuning will not operate normally. If using the gain switching function, turn OFF online auto-tuning (Pn110.0 = 2). 4-104 Operation Chapter 4 H Parameters Requiring Settings Parameter No. Pn50A.0 Parameter name Input signal selection 1 Input signal selection mode Input signal selection 4 Pn50d.2 GSEL signal selection No. 2 speed loop gain No. 2 speed loop Pn104 Pn105 Differential time constant No. 2 position loop gain Pn106 Explanation GSEL signal is not allocated in the default settings. Set Pn50A.0 to 1 (user-defined settings). Reference 4-4-3 Important Parameters Allocate GSEL signal. Set the speed loop gain for when GSEL is ON. 4-4-4 Parameter ea s Details Set the speed loop differential time constant for when GSEL is ON. Set the position loop gain for when GSEL is ON. • Adjust Pn104, Pn 105, and Pn 106 when GSEL is ON according to 4-7-2 Manual Tuning. Fn001 (rigidity setting for online auto-tuning) is not performed on No. 2 gain, however, so set the initial values for adjustment referring to the above table. 4-8-6 Notch Filter (Position, Speed, Internally-set Speed Control) H Functions • You can set the notch filter for the internal torque command (commands to the current loop). • Set the resonance frequency in Pn409 (notch filter frequency) to prevent machine resonance. You can reduce positioning time by setting a high speed loop gain. H Parameters Requiring Settings Parameter No. Pn408.0 Pn409 Parameter name Torque command setting Notch filter function selection Notch filter frequency Explanation To use the notch filter function, set Pn408.0 to 1 (notch filter ON). Reference 4-4-4 Parameter Details Set the machine resonance frequency. H Setting Procedure • Measure the torque resonance frequency by increasing the Pn100 (speed loop gain) with the machinery vibrating slightly. Use the OMNUC W-series Servo Driver Computer Monitoring Software to measure the analog monitor (torque command monitor) output. 4-105 Operation Chapter 4 • Set the measured frequency using Pn409 (notch filter frequency). • Adjust the value of Pn409 slightly to minimize output torque vibration. • When the vibration is minimal, adjust Pn100 (speed loop gain), Pn101 (speed loop integration constant), Pn102 (position loop gain), and Pn401 (torque command filter time constant) once again, according to 4-7-2 Manual Tuning. 4-8-7 Speed Feedback Compensation (Position, Speed, Internally-set Time Control) H Functions • This function shortens positioning time. • This function works to lower the speed loop feedback gain, and raise the speed loop gain and position loop gain. Consequently, responsiveness to commands is improved, and positioning time can be shortened. Noise sensitivity is lowered, however, so positioning time cannot be shortened where there is external force applied, such as with the vertical axis. Note If you use the speed feedback compensation function, online auto-tuning will not operate normally. To use the speed feedback compensation function, turn OFF the online auto-tuning (Pn110.0 = 2). H Parameters Requiring Settings Parameter No. Parameter name Pn110.1 Selects speed feedback compensation function Pn111 Speed feedback compensating gain Explanation To use the speed feedback compensation function, set Pn110.1 to 1 (speed feedback compensation function ON). Reference 4-4-4 Parameter Details Adjusts the speed loop feedback gain. • Reduce the setting value for Pn111 (speed feedback compensating gain) to increase the speed loop gain and position loop gain. If the value is too small, the response may vibrate. H Setting Procedure • To perform adjustment, measure the position error and torque command. Refer to the OMNUC W-series Servo Driver personal computer monitoring software to measure the analog monitor output. • Follow 4-7-2 Manual Tuning to adjust Pn100 (speed loop gain), Pn101 (speed loop integration time constant), Pn102 (position loop gain), and Pn401 (torque command filter time constant) to quickly set the position error to zero without the torque command vibrating. • After completing tuning, lower Pn111 to 10, and adjust Pn100, Pn101, Pn102, and Pn401 in the same way. 4-106 Operation 4-8-8 Chapter 4 Speed Feedback Filter (Position, Speed, Internally-set Speed Control) H Functions • This function sets the primary filter for the speed feedback gain. • Use the filter function when you cannot raise the speed loop feedback due to mechanical system vibration, etc. Note If you use the speed feedback compensation function, online auto-tuning will not operate normally. To use the speed feedback compensation function, turn OFF the online auto-tuning (Pn110.0 = 2). H Parameters Requiring Settings Parameter No. Pn308 Parameter Name Speed feedback filter time constant Explanation Reference Set the filter time constant for the speed feedback. (Setting range: 0 to 65535 (x 0.01 ms).) 4-4-4 Parameter Details H Setting Procedure • Measure the machinery vibration cycle, and set Pn308 (speed feedback filter time constant) to that value. 4-8-9 P Control Switching (Position, Speed, Internally-set Speed Control) H Functions • This function automatically switches the control method for the speed loop control from PI (proportional integration) control to P (proportional) control. • Normally, control is sufficient using the speed loop gain and position loop gain set by auto-tuning. (So normally there is no need to change the setting.) • Continual operation using PI control may cause switching to P control if the Servomotor speed overshoots or undershoots. (Switching to P control lowers the effective servo gain to stabilize the servo system.) You can also reduce positioning time in this way. 4-107 Operation Chapter 4 H Parameters Requiring Settings Parameter No. Pn10b.0 Pn10C Pn10d Pn10E Pn10F Parameter name Speed control setting P control switching condition P control switching (torque command) P control switching (speed command) P control switching (acceleration command) P control switching (deviation pulse) Explanation Reference Sets the condition for switching the speed loop from PI control to P control. Use Pn10C to Pn10F to make the switching level settings. 4-4-4 Parameter Details Set when Pn10b.0 = 0 (switch using internal torque command value). Set the conditions for switching to P control using the ratio (%) of the Servomotor rated torque. Set when Pn10b.0 = 1 (switch using speed command value). Set the speed (r/min.) to switch to P control. Set when Pn10b.0 = 2 (switch using acceleration command value). Set the acceleration (x 10 r/min. / s) to switch to P control. Set when Pn10b.0 = 3 (switch using deviation pulse value). Set the deviation pulse value (command unit) to switch to P control. • If the output torque is saturated during acceleration and deceleration, switch to P control using the internal torque command value or acceleration command value. • If the output torque is not saturated during acceleration and deceleration, and an overshoot or undershoot occurs, switch to P control using the speed command value or deviation pulse value. H Operation • Clear the speed overshoot and undershoot by switching to P control. Overshoot Servomotor operation Undershoot Operation during PI control Operation using P-control switching function D Switching Using Torque Command • You can switch to P control when the internal torque command value exceeds the setting in Pn10C to prevent output torque saturation and cancel speed overshoot and undershoot. Internal torque command value Time 4-108 Operation Chapter 4 D Switching Using Speed Command • You can switch to P control when the speed command value exceeds the setting in Pn10d to suppress speed overshoot and undershoot and so shorten positioning time by reducing gain in the high-speed area. Speed command value Time D Switching Using Acceleration Command • You can switch to P control when the acceleration command value exceeds the setting in Pn10E to suppress speed overshoot and undershoot and so shorten positioning time by reducing gain in the high-speed area. Acceleration command value Time D Switching Using Deviation Pulse • You can switch to P control when the deviation pulse value exceeds the setting in Pn10F to suppress speed overshoot and undershoot and so shorten positioning time by reducing gain in the high-speed area. Deviation pulse value Time 4-9 Using Displays OMNUC C-series AC Servomotors have unique servo software that enables quantitative monitoring in real time, on digital displays, of changes in a variety of characteristics. Use these displays for checking the various characteristics during operation. 4-109 Operation 4-9-1 Chapter 4 Power Supply Indicator and Charge Indicator • There are two LED indicators on the Servo Driver itself. One is for the power supply, and the other is a charge indicator. Charge indicator Power supply indicator H Indicators Symbol POWER CHARGE Name Power supply indicator Charge indicator Color Green Red Function Lit when control power supply is normal. Lit when main-circuit power supply is charging. Note The indicator stays lit while the main circuit capacitor remains charged even after the power is turned OFF. Do not touch the Servo Driver terminal. 4-9-2 Status Display Mode • The Status Display Mode indicates the internal status of the driver using bit display (LED ON/OFF), and symbol display (3-digit 7-segment LEDs). • Status Display Mode is the mode in which the Servo Driver starts when the power supply is first turned ON. Status Display Mode Symbol display Bit display 4-110 Operation Chapter 4 H Bit Data Display Contents Rotation detected Positioning completed 1 (during position control) Speed conformity (during speed control) Base block Command pulses being input (during position control) Speed commands being input (during position control) Control-circuit power supply ON Main-circuit power supply ON Deviation counter reset signal being input (position control) Torque commands being input (torque control) Bit data Control-circuit power supply ON Main-circuit power supply ON Base block Positioning completed 1 Speed conformity Rotation detection Inputting command pulses Inputting speed command Inputting deviation counter reset signal Inputting torque command Contents Lit when Servo Driver control-circuit power supply is ON. Lit when Servo Driver main-circuit power supply is ON. Lit during base block (no power to Servomotor, servo is OFF); dimmed when servo is ON. Lit when the residual pulses in the deviation counter fall below the setting for Pn500 (positioning completion range 1). Lit when the Servomotor rotation speed is within the range of (speed command value ± (Pn503 (speed conformity signal output width)). Lit when the Servomotor rotation speed is equal to or greater than Pn502 (rotation speed for motor rotation detection) setting. Lit when command pulses are being input. Lit when a speed command input meets or is greater than Pn502 (rotation speed for motor rotation detection) setting. Lit when the ECRST (deviation counter reset signal) is being input. Lit when a torque command at least 10% of the rated torque is input. H Symbol Display Contents Symbol display Contents Base block (no power to Servomotor, servo is OFF) Operating (power to Servomotor, servo is ON) Forward rotation prohibited (POT (Forward rotation prohibited input) is OFF) Reverse rotation prohibited (NOT (Reverse rotation prohibited input) is OFF) Alarm display (Refer to alarm table.) 4-9-3 Monitor Mode (Unjjj) H Operations Using Monitor Mode • After switching to Monitor Mode, set the monitor number, and press the DATA Key (front panel: DATA Key for 1 s min.) to display the monitor value. 4-111 Operation Chapter 4 D Switching to Monitor Mode Status Display Mode System Check Mode Setting Mode Note Switch to Monitor Mode (Un.jjj) using the MODE/SET Key. Monitor Mode D Operations in Monitor Mode Speed feedback Speed command Torque command 1 s min. Speed feedback monitor value 1 s min. Speed command monitor value 1 s min. Torque command monitor value Note After setting the monitor number using the Up and Down Keys, press the DATA Key (front panel: DATA Key for 1 s min.) to display the monitor value. Press the Key again to return to the monitor number display. Operating Procedure Example: Displaying Monitor Value of Electrical Angle (Un.004) PR02W operation Front panel key operation Display Explanation (Status Display Mode) Press the MODE SET Key to switch to Monitor Mode. Set monitor No. Un004 using the Up or Down Key. (See note.) (1 s min.) (1 s min.) Note Digits that can be manipulated will flash. 4-112 Press the DATA Key (front panel: DATA Key for 1 s min.) to display monitor value for Un004 (electrical angle). Press the DATA Key (front panel: DATA Key for 1 s min.) to return to monitor number display. Operation Chapter 4 H Types of Monitoring • In Monitor Mode, 14 types of monitoring can be carried out. Display (monitor No.) Monitor contents Speed feedback (all output modes) Speed command (all output modes) Torque command (all output modes) Number of pulses from Phase Z edge (all output modes) Electrical angle (all output modes) Input signal monitor (all output modes) Output signal monitor (all output modes) Command pulse speed display (position) Position deviation (deviation counter) (position) Cumulative load ratio (all output modes) Regeneration load ratio (all output modes) Unit Explanation r/min. Displays actual rotation speed of Servomotor. r/min. Displays speed command voltage calculated in r/min. Displays command values to current loop (rated torque = 100%) Displays rotation position from Phase Z edge (4X calculation) % Pulse Degrees Displays the electrical angle of the Servomotor. --- Displays the control input signal status using ON/OFF bits. Displays the control output signal status using ON/OFF bits. Calculates and displays command pulse frequency in r/min. Displays number of residual pulses in deviation counter (input pulse standard) --r/min. Command Dynamic brake % resistance load ratio (all output modes) Input pulse counter Command (position) Feedback pulse counter Pulse (all output modes) Internal signal monitor 1 Displays effective torque (rated torque = 10%, 10-s cycle) Displays regeneration absorption current due to regeneration resistance (calculates internal resistance capacity or Pn600 setting as 100% in 10-s cycles). Displays current consumption during dynamic brake operation (calculates tolerance current consumption as 100% in 10-s cycles). Counts and displays input pulses (displayed in hexadecimal). Counts and displays feedback pulse (4X calculation, displayed in hexadecimal). Reserved monitors for adjustment purposes. Internal signal monitor 2 (input signal) Internal signal monitor 3 (output signal) Internal signal monitor 4 Velocity loop gain of model following control. Internal signal monitor 5 % % Counter of communication error of fully closed encoder. 4-113 Operation Chapter 4 D Input Signal Monitor Contents (Un005) OFF (high level) (top is lit) ON (low level) (bottom is lit) LED No. Indicator No. Input terminal 1 CN1-40 2 CN1-41 3 4 5 6 7 8 CN1-42 CN1-43 CN1-44 CN1-45 CN1-46 CN1-4 Signal name (default) RUN (RUN command) MING (gain reduction), RDIR (rotation direction command), TVSEL (control mode switching), PLOCK (position lock command), IPG (pulses prohibited) POT (forward rotation prohibited) NOT (reverse rotation prohibited) RESET (alarm reset) PCL (forward rotation current limit), SPD1 (speed selection command 1) NCL (reverse rotation current limit), SPD2 (speed selection command 2) SEN (sensor ON) Note 1. The vertical 7-segment LED is divided into two segments, upper and lower, which together comprise one pair to display the ON/OFF status of a single input signal. When an input signal is OFF (high level), the top LED is lit, and when the signal is ON (low level), the bottom LED is lit. Note 2. Refer to 4-4-3 Important Parameters for input signal allocation. D Output Signal Monitor Contents (Un006) OFF (high level) (top is lit) ON (low level) (bottom is lit) LED No. Indicator No. 1 2 3 4 5 6 7 Output terminal CN1-31, 32 CN1-25, 26 CN1-27, 28 CN1-29, 30 CN1-37 CN1-38 CN1-39 Signal name (default) ALM (alarm) INP1 (positioning completed output 1), VCMP (speed conformity) TGON (Servomotor rotation detection) READY (servo ready) ALO1 (alarm code output 1) ALO2 (alarm code output 2) ALO3 (alarm code output 3) Note 1. The vertical 7-segment LED is divided into two segments, upper and lower, which together comprise one pair to display the ON/OFF status of a single output signal. When an output signal is OFF (high level), the top LED is lit, and when the signal is ON (low level), the bottom LED is lit. Note 2. Refer to 4-4-3 Important Parameters for input signal allocation. D Input Pulse Counter (Un00C) and Feedback Pulse Counter (Un00d) Contents • Input Pulse Counter (Un00C) and Feedback Pulse Counter (Un00d) monitor values are displayed as 8-digit hexadecimal (32-bit string data). 4-114 Operation Chapter 4 • These monitor values can also be cleared (i.e., set to zero) in Monitor Mode. Feedback pulse counter 1 s min. 1 s min. Feedback pulse counter monitor value (upper 16-bit part, displayed as “H.jjjj“) Feedback pulse counter monitor value (lower16-bit part, displayed as “L.jjjj“) Operating Procedure Example: Feedback Pulse Counter (Un.00d) Monitor Value Display PR02W operation Front panel key operation Display Explanation (Monitor Mode) Set monitor No. Un004 using the Up or Down Key. (See note 1.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display upper 4 digits (16-bit part) as H.jjjj (1 s min.) Press the Up or Down Key to display lower 4 digits (16-bit part) as L.jjjj Press the DATA Key (front panel: DATA Key for 1 s min.) to return to monitor number display. Note 1. Digits that can be manipulated will flash. Note 2. Press Up and Down Keys simultaneously when the monitor value is displayed (i.e., “H.jjjj“ or “L.jjjj“ is displayed) to clear the counter (i.e., reset to H.0000 or L.0000). 4-10 Using Monitor Output OMNUC W-series AC Servo Drivers output in analog form the Servomotor rotation speed, torque command, position difference, and other proportional voltage amounts from the Analog Monitor Output Connector (CN5). This function can be used in situations such as making fine gain adjustments or when a meter is attached to the control panel. Select the monitor items using user parameters Pn003.0 and Pn003.1. Also, use Fn00C and Fn00d in System Check Mode to adjust the offset and change the scaling. 4-115 Operation Chapter 4 H Analog Monitor Output Connector (CN5) • The Analog Monitor Output Connector (CN5) is located inside the top cover of the Servo Driver. Note There is no top cover on model R88D-WT60H (6kW). Instead, CN5 is to the right of the display and settings area. Analog Monitor Output Connector (CN5) CN5 pin distribution (front panel view) Driver pin header: DF11-4DP-2DS Cable connector socket: DF11-4DS-2C Cable connector contact: DF11-2428SCF (Manufactured by Hirose.) View with upper cover open Pin No. 1 Symbol NM Name Analog monitor 2 2 AM Analog monitor 1 3 4 GND GND Analog monitor ground Analog monitor ground Function and interface Default setting: Speed monitor 1 V / 1000 r/min. (change using Pn003.1) Default setting: Current monitor 1 V / rated torque (change using Pn003.0) Ground for analog g monitors 1 and 2 Note 1. Displays status with no change to scaling. Note 2. Maximum output voltage is ±8 V. Exceeding this value may result in an abnormal output. Note 3. Output accuracy is approximately ±15%. H Analog Monitor Output Circuit Servo Driver NM (analog monitor 2) AM (analog monitor 1) GND (analog monitor ground) GND (analog monitor ground) 4-116 Operation Chapter 4 H Analog Monitor Cable (R88A-CMW001S) Use this cable to connect the Servo Driver’s Analog Monitor Connector (CN5) Servo Driver External devices R88D-WTj 1.7 dia. Servo Driver Symbol No. Red White Black Black Cable: AWG24 x 4C UL1007 Connector socket model DF11-4DS-2C (Hirose) Connector socket model DF11-2428SCF (Hirose) H Monitored Item Selection: User Parameter Function Application Switch 3 (Pn003: Default Setting 0002) Change the monitored item with user parameter Pn003 (function selection application switch 3). Pn003.0 Setting range Function selection application switch 3: Analog monitor 1 (AM) allocation 0 to F Unit --Default 2 Restart setting power? No Pn003.1 Setting range Function selection application switch 3: Analog monitor 2 (NM) allocation 0 to F Unit --Default 0 Restart setting power? No Settings Explanation Setting 0 1 2 3 4 5 6 7 8 to F Explanation Servomotor rotation speed (speed monitor): 1 V/1000 r/min. Forward rotation: -- voltage, reverse rotation: + voltage. All operation modes Speed command: 1 V/1000 r/min. Forward rotation command: -- voltage, reverse rotation command: + voltage. Position, speed, internally-set speed control Torque command (current monitor): 1 V/rated torque, forward acceleration: -- voltage, reverse acceleration: + voltage. All operation modes Position deviation: 0.05 V/1 command. Plus deviation: -- voltage, minus deviation: + voltage. Position Position deviation: 0.05 V/100 commands. Plus deviation: -- voltage, minus deviation: + voltage. Position Command pulse frequency: 1 V/1000 r/min. Forward rotation: -- voltage, reverse rotation: + voltage. Position Servomotor rotation speed (speed monitor): 1 V/250 r/min., Forward rotation: -- voltage, reverse rotation: + voltage. All operation modes Servomotor rotation speed (speed monitor): 1 V/125 r/min., Forward rotation: -- voltage, reverse rotation: + voltage. All operation modes Not used. • Set values are the same as for Pn003.0 and Pn003.1. Note Displays status without offset adjustment and scaling changes. 4-117 Operation Chapter 4 H Analog Monitor Output Adjustment: System Check Mode Offset Adjustment (Fn00C), Scaling (Fn00d) • The following two types of analog monitor output adjustment can be performed using System Check Mode. • Analog monitor output offset manual adjustment (Fn00C). • Analog monitor output scaling (Fn00d) Note Refer to 4-11-6 Analog Monitor Output Adjustment for details of adjustment and operation methods. 4-11 System Check Mode H System Check Mode Functions • Refer to the relevant pages for an explanation of System Check Mode (Fnjjj) and other functions. Display (function code) Function name Reference Alarm history display: Displays the last 10 alarms to occur. 4-11-1 Alarm history Rigidity setting during online auto-tuning: Sets the control target during online auto-tuning. Jog operation 4-11-2 Online Auto-tuning Related Functions 4-3-2 Jog Operation Servomotor origin search: Fix the position of the Servomotor origin pulse (Phase Z) using a key operation. User parameter initialization: Restores user parameters to their default settings. Alarm history data clear 4-11-3 Servomotor Origin Search 4-11-4 User Parameter Initialization 4-11-1 Alarm history Store online auto-tuning results: Writes the load data calculated using online auto-tuning to Pn103 (inertia ratio). Absolute encoder setup (ABS) 4-11-2 Online Auto-tuning Related Functions 4-2-2 Absolute Encoder Setup and Battery Changes 4-11-5 Command Offset Adjustment Speed and torque command offset automatic adjustment Speed command offset manual adjustment Torque command offset manual adjustment Analog monitor output offset manual adjustment Analog monitor output scaling: You can change the analog monitor output scaling within a range of 50% to 150%. Servomotor current detection offset automatic adjustment Servomotor current detection offset manual adjustment Password setting: You can permit or prohibit writing to user parameters. Servomotor parameter check: Check the types of connected Servomotors and encoders. Version check: Check the Servo Driver and encoder software versions. 4-118 4-11-6 Analog Monitor O tp t Adjustment Output Adj stment 4-11-7 Servomotor Current Detection Offset Adjustment 4-11-8 Password Setting 4-11-9 Checking Servomotor Parameters 4-11-10 Checking Version Operation Chapter 4 Display (function code) Function name Reference Absolute encoder multi-turn setting (ABS) change: If you change user parameter setting Pn205 (absolute encoder multi-turn limit setting), the new value is automatically written to the encoder. (For manufacturer management: Do not use.) 4-11-11 Changing Absolute Encoder Rotation Setting --- 4-11-1 Alarm History • OMNUC W-series AC Servo Drivers remember up to the last 10 alarms to have occurred. This section explains the alarm history data display (Fn000) and how to clear the data (Fn006). H Alarm History Display (Fn000) • Display the remembered alarms using System Check Mode (Fn000). Note 1. Alarms CPF00 (Parameter Unit transmission error 1) and CPF01 (Parameter Unit transmission error 2) are Parameter Unit alarms, and so are not stored in the alarm history. Note 2. Warnings are not stored in the alarm history. Note 3. If the same alarm occurs continuously, it is entered in the alarm history only as a single alarm. Error number Alarm history data System Check Mode alarm history display 1 s min. 1 s min. 1 s min. Alarm history display (displays last alarm) Alarm history display (displays alarm before last) Alarm history display (displays alarm second before last) 1 s min. Alarm history display (displays ninth alarm before last) 1 s min. 4-119 Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Display (1 s min.) (1 s min.) Explanation Press the MODE/SET Key to change to System Check Mode. If a function code other than Fn000 is displayed, press the Up or Down Key to set function code Fn000. (See note 1.) Press the DATA Key (front panel: DATA Key for 1 s min.). The last alarm will be displayed. Press the Up Key to display the alarm before the alarm currently displayed. (See note 2.) Press the Up Key to display the alarms in order of occurrence. (See note 3). Press DATA Key (front panel: DATA Key for 1 s min.) to end displaying the alarm history and return to the function code display. Note 1. The digits you can manipulate will flash. Note 2. The larger the error number, the older the alarm. Note 3. The display “A--” indicates no alarm. H Alarm History Data Clear (Fn006) • Use the alarm history data clear (Fn006) to clear all the alarm history in memory. Note When you clear the alarm log data, the alarm history display for all alarms will change to “j-A.--.” System Check Mode Alarm history data clear 1 s min. Alarm history data clear display (trCLr displayed) Alarm history data clear operation Flashing donE displayed (clear completed) (1 s later) 1 s min. 4-120 Returns to trCLr display. Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn006. (See note.) Press DATA Key (front panel: DATA Key for 1 s min.) to display “trCLr.” (1 s min.) Press the MODE/SET Key to clear the alarm history data. When the data has been cleared, “donE” will flash for approximately 1 s. After “donE” has been displayed, the display will return to “trCLr.” (Approx. 1 s later) Press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. (1 s min.) Note The digits you can manipulate will flash. 4-11-2 Online Auto-tuning Functions • In System Check Mode, online auto-tuning consists of the rigidity setting (Fn001) and saving tuning results (Fn007). H Rigidity Setting During Online Auto-tuning (Fn001) • The rigidity setting during online auto-tuning sets the target speed loop gain and position loop gain for the servo system. • Select the rigidity setting according to the following 10 levels for the mechanical system. Rigidity setting Fn001 (d.00jj) 01 02 03 04 05 06 07 08 09 10 Position loop gain [s --1] Pn102 15 20 30 40 60 85 120 160 200 250 Speed loop gain [Hz] Pn100 15 20 30 40 60 85 120 160 200 250 Speed loop integration time constant [x 0.01 ms] Pn101 6000 4500 3000 2000 1500 1000 800 600 500 400 Torque command filter time constant [x 0.01 ms] Pn401 250 200 130 100 70 50 30 20 15 10 Note 1. The higher the rigidity setting, the higher the servo system loop gain, and the shorter the positioning time. If the set value is too high, however, the machinery may vibrate. If vibration occurs, lower the setting. 4-121 Operation Chapter 4 Note 2. When you set the rigidity, the user parameters given in the above table will change automatically. Note 3. If you enable auto-tuning without setting the rigidity, tuning is performed using the user parameter settings (Pn102, Pn100, Pn101, and Pn401) as the target values. System Check Mode Rigidity setting during autotuning 1 s min. Displays rigidity setting (d.00jj displayed). Selects rigidity. Displays rigidity setting (d.00jj displayed). Writes selected rigidity. ”donE” flashes (rigidity setting complete). (1 s later) Returns to d.00jj display. 1 s min. Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn001. (See note.) (1 s min.) Press DATA Key (front panel: DATA Key for 1 s min.) to display “d.00jj.” Press the Up or Down Key to select the rigidity. (Approx. 1 s later) (1 s min.) Press the MODE/SET Key to set the rigidity. When rigidity setting is completed, “donE” will flash for approximately 1 s. After “donE” has been displayed, the display will return to “d.00jj.” Press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note The digits you can manipulate will flash. H Storing Online Auto-tuning Results (Fn007) • Online auto-tuning constantly calculates and refreshes the load inertia using the rigidity settings (speed loop gain, position loop gain, etc.) as target values. When the power supply is turned OFF after operations are complete, however, the calculated data is lost, and the next time the power supply is turned ON, calculations will restart using Pn103 (inertia ratio) setting as the initial value. 4-122 Operation Chapter 4 • Store the online auto-tuning results if you want to use the results as the initial value when the power supply is next turned ON again. Performing this operation writes the results to Pn103 (inertia ratio). System Check Mode Online auto-tuning results stored 1 s min. Tuning results (inertia ratio) displayed (d.jjjj displayed) Press this key to write tuning results ”donE” flashes (Pn103 setting complete) (1 s later) 1 s min. Display returns to d.jjjj Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. (1 s min.) (Approx. 1 s later) (1 s min.) Press the Up or Down Key to set function code Fn007. (See note 1.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “d.jjjj.” (See note 2.) Press the MODE/SET Key to write the tuning results to Pn103 (inertia ratio). When writing is complete, “donE” will flash for approximately 1 s. After “donE” has been displayed, the display will return to “d.jjjj.” Press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note 1. The digits you can manipulate will flash. Note 2. “jjjj“ denotes the inertia ratio (%) calculated by online auto-tuning. (The example given shows a display of 200%). 4-11-3 Servomotor Origin Search H Servomotor Origin Search (Fn003) • The Servomotor origin search function rotates the Servomotor to the encoder’s origin pulse (phase Z) position, and then stops the Servomotor. • Use this function to adjust the origin position of the Servomotor shaft and mechanical system. Note 1. Execute the Servomotor origin search before connecting the Servomotor shaft and mechanical system. Note 2. The RUN command input must be turned OFF. Also, if the RUN signal is set to be always ON (Pn50A.1 = 7), either change the setting to “Always OFF” (setting value: 8) or change the setting to another value, then turn OFF the power supply once, and then turn it ON again. 4-123 Operation Chapter 4 Note 3. While the Servomotor origin search is being executed, the POT (forward drive prohibited) and NOT (reverse drive prohibited) inputs are disabled. Note 4. The Servomotor origin search rotation speed is 60 r/min. System Check Mode Servomotor origin search 1 s min. Servomotor origin search display (servo is OFF) Servo ON/OFF operation Servomotor origin search display (servo is ON) Execute Servomotor origin search (forward/reverse operation) Note Press and hold the key. 1 s min. Servomotor origin search complete (display flashes) Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. (1 s min.) Press the Up or Down Key to set function code Fn003. (See note.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display Servomotor origin search. Turn ON the servo. (Servomotor origin search complete) (1 s min.) Note The digits you can manipulate will flash. 4-124 Press the Up Key to rotate the Servomotor forwards, and press the Down Key to rotate the Servomotor in reverse. The Servomotor will rotate at 60 r/min. while the Key is being pressed. When Servomotor origin search is completed, the display will flash, and the Servomotor will servolock at the origin pulse position. Press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code, and the Servomotor servo will turn OFF. Operation Chapter 4 4-11-4 User Parameter Initialization H User Parameter Initialization (Fn005) • Initialize the user parameters to return the user parameters to the default settings. Note 1. You cannot perform initialization while the servo is ON. First turn OFF the servo, then perform the operation. Note 2. After initializing the user parameters, turn OFF the power supply (confirm that the power supply indicator is not lit), then turn ON the power once again to enable the parameters. System Check Mode User parameter initialization 1 s min. User parameter initialization display (“P.InIt” displayed) Initialize Initializing (“P.InIt” flashes) Initialization complete (“donE” flashes) (1 s later) Returns to “P.init” 1 s min. Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn005. (See note.) (1 s min.) (After initialization) (Approx. 1 s later) Press the DATA Key (front panel: DATA Key for 1 s min.) to display user parameter initialization. Press the MODE/SET Key to start user parameter initialization. During initialization, “P.InIt” will flash. The display “donE” will flash for about 1 second when the user parameter initialization has been completed. After displaying “donE,” the display will return to “P.InIt.” (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note The digits you can manipulate will flash. 4-125 Operation Chapter 4 4-11-5 Command Offset Adjustment • When operating in the Speed Control and Torque Control Modes, the Servomotor may rotate slightly even if an analog command voltage of 0 V (command value zero) is input. This is due to small offset amounts (in the order of mV) in the Host Controller and external circuits command voltage. • If using speed control or torque command control, be sure to adjust the offset to zero. • Use one of the following methods to adjust the command offset. • Speed and torque command offset automatic adjustment (Fn009) • Speed command offset manual adjustment (Fn00A) and torque command offset manual adjustment (Fn00b). H Speed and Torque Command Offset Manual Adjustment • This function adjusts automatically both the speed command and torque command. • When the offset is adjusted, the offset amount is stored in internal driver memory. You can also check this offset amount using manual adjustment (Fn00A or Fn00b). Note Make sure the servo is turned OFF before performing speed and torque command offset automatic adjustment. Consequently, you cannot use automatic adjustment with a status that includes position loop using the Host Controller (i.e., when the servo is ON). Use manual adjustment if you want to adjust the deviation pulse to zero when the servolock is ON and includes a position loop using the Host Controller. System Check Mode Speed and torque command offset automatic adjustment 1 s min. Display offset automatic adjustment (rEF_o displayed) Perform automatic adjustment Automatic adjustment completed (“donE” flashes) (1 s later) Returns to rEF_o display 1 s min. 4-126 Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn009. (See note.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “rEF_o.” (1 s min.) (Input command = 0) Input speed and torque commands “command = 0” from either the Host Controller or the external circuits. (Make sure that RUN is turned OFF.) Press the MODE/SET Key to perform automatic offset adjustment. When automatic adjustment is complete, “donE” flashes for approximately 1 s. After displaying “donE,” the display will return to “rEF_o.” (Approx. 1 s later) Press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. (1 s min.) Note The digits you can manipulate will flash. H Speed Command Offset Manual Adjustment (Fn00A) • Use manual adjustment for adjusting deviation pulses (the deviation counter value in the host controller) to zero while servo-locked, with a position loop incorporated by the host controller. • Perform manual adjustment while checking the deviation counter value or the Servomotor shaft movement while the RUN signal is ON. • The speed command offset setting range is --9999 to 9999 (x 0.058 mV). Note Manually adjust the speed command offset using Speed Control Mode. System Check Mode Speed command offset manual adjustment 1 s min. Speed command offset manual adjustment display (“SPd” displayed) RUN signal is ON (servo is ON) Servo is ON 1 s max. Speed command offset display Adjust speed command offset Speed command offset display 1 s min. 4-127 Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00A. (See note 1.) (1 s min.) Input command = 0, servo ON) (1 s max.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “SPd.” Input speed command “command = 0” from either the Host Controller or the external circuits, and make sure that RUN is ON. (See note 2.) Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the offset amount. (See note 3.) Press the Up or Down Key to change the offset amount. Adjust the offset until the Servomotor stops. (See note 4.) After completing offset adjustment, press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note 1. The digits you can manipulate will flash. Note 2. Make sure that the servolock is ON if a position loop is incorporated by the host controller. Note 3. The offset amount unit is x 0.058 mV. Note 4. If a position loop is incorporated by the host controller, adjust until the host controller deviation counter value is zero. 4-128 Operation Chapter 4 H Torque Command Offset Manual Adjustment (Fn00b) • Adjust the torque command manually while checking the Servomotor shaft movement with the RUN signal ON. • The torque command offset setting range is --124 to 127 (x 14.7 mV). Note Adjust the torque command offset manually using torque command mode. System Check Mode Torque command offset manual adjustment 1 s min. Torque command offset manual adjustment (“trq” displayed) RUN signal is ON (servo is ON) 1 s max. Torque command offset displayed. Torque command offset adjustment Torque command offset displayed. 1 s min. Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00b. (See note 1.) (1 s min.) Input command = 0, servo ON) (1 s max.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “trq.” Input torque command “command = 0” from either the Host Controller or the external circuits, and make sure that RUN is ON. Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the offset amount. (See note 2.) Press the Up or Down Key to change the offset amount. Adjust the offset until the Servomotor stops. (See note 3.) After completing offset adjustment, press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note 1. The digits you can manipulate will flash. Note 2. The offset amount unit is x 14.7 mV. Note 3. Check the offset amount to stop the Servomotor in both forward direction and reverse direction, and then set the center value accordingly. 4-129 Operation Chapter 4 4-11-6 Analog Monitor Output Adjustment • The following two types of analog monitor output adjustment can be performed using System Check Mode. • Analog monitor output offset manual adjustment (Fn00C). • Analog monitor output scaling (Fn00d) Note 1. Set the monitor items to be output from the analog monitor using Pn003.0 (analog monitor 1 (AM) allocation), and Pn003.1 (analog monitor 2 (NM) allocation). Note 2. The maximum analog monitor output voltage is ±8 V. Exceeding this value may result in an abnormal output. Note 3. Analog monitor output accuracy is approximately ±15% H Analog Monitor Output Offset Manual Adjustment (Fn00C) • Use this function to adjust the analog output monitor offset. You can adjust each of the two monitor outputs separately. • The analog monitor output offset adjustment range is --128 to 127 (x 17 mV). Note When adjusting the analog monitor output offset, confirm that the output voltage is zero (e.g., if outputting the Servomotor rotation speed, confirm that the servo is OFF and the Servomotor shaft is not moving) before connecting the measuring instrument to be used. 1 s min. System Check Mode Analog monitor output Word selection (word 1) Word selection (word 2) 1 s min. Offset manual adjustment 1 s max. 1 s max. Analog monitor 1 (AM) offset adjustment Analog monitor 2 (NM) offset adjustment 1 s min. 1 s min. 4-130 Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00C. (See note 1.) (1 s min.) (1 s max.) (1 s max.) (1 s max.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “Ch1_o” (for analog monitor output 1 (AM)). (See note 2.) Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the analog monitor output 1 (AM) offset amount. (See note 3.) Press the Up or Down Key to change the offset amount. Adjust the measuring device measurement value to 0 V. After completing adjustments for analog monitor 1, press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to return to the “Ch1_o” display. Press the MODE/SET Key to display “Ch2_o.” Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the analog monitor output 2 (NM) offset amount. (See note 3.) Press the Up or Down Key to change the offset amount. Adjust the measuring device measurement value to 0 V, the same as for analog output monitor 1. After completing adjustments for analog monitor 2, press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note 1. The digits you can manipulate will flash. Note 2. Press the MODE SET Key in this mode to display “Ch2_o,” then select analog monitor output 2 (NM). Press the same Key again to return to “Ch1_o” display. Note 3. The offset amount unit is x 17 mV. 4-131 Operation Chapter 4 H Analog Monitor Output Scaling (Fn00d) • Use this function to set the analog monitor output scale. You can set the two monitor outputs separately. • The analog monitor output scale setting range is --128 to 127 (x 0.4%). • Perform the scale setting as the center value of 100%. For example, if you set --125, 100% -- (125 x 0.4%) = 50%, so the monitor output voltage = 1/2. Alternatively, if you set 125, 100% = (125 x 0.4%) = 150%, so the monitor output voltage = x 1.5. • Make the setting in accordance with the measuring device input range. • At a setting of 100%, if the analog monitor output voltage exceeds ±8 V, you can adjust the output range to normal (i.e., within ±8 V) by setting the scale to a negative number. 1 s min. Word selection (word 1) System Check Mode Analog monitor output scaling Word selection (word 2) 1 s min. 1 s max. Analog monitor 1 (AM) scaling 1 s max. Analog monitor 2 (NM) scaling 1 s min. 1 s min. 4-132 Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Explanation Display Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00d. (See note 1.) (1 s min.) (1 s max.) (1 s max.) (1 s max.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “Ch1_G” (for analog monitor output 1 (AM)). (See note 2.) Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the analog monitor output 1 (AM) offset amount. (See note 3.) Press the Up or Down Key to change the scale. Set the scale according to the measuring device input range. After completing adjustments for analog monitor 1, press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to return to the “Ch1_G” display. Press the MODE/SET Key to display “Ch2_G.” Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the analog monitor output 2 (NM) scale setting. (See note 3.) Press the Up or Down Key to change the scale. Set the scale according to the measuring device input range, the same as for analog output monitor 1. After completing adjustments for analog monitor 2, press the DATA Key (front panel: DATA Key for 1 s min.). The display will return to the System Check Mode function code. Note 1. The digits you can manipulate will flash. Note 2. Press the MODE/SET Key in this mode to display “Ch2_G,” then select analog monitor output 2 (NM). Press the same Key again to return to “Ch1_G” display. Note 3. The scale unit is x 0.4%. 4-11-7 Servomotor Current Detection Offset Adjustment • Servomotor current detection offset adjustment has already been completed at the factory. Consequently, there is normally no need to perform adjustments. • If you think that the torque ripple caused by current detection offset is abnormally large, perform Servomotor current detection offset automatic adjustment (Fn00E). • After performing automatic adjustment, perform manual adjustment (Fn00F) if you still want to lower the torque ripple even further. If manual adjustment is performed badly, however, there is a risk of worsening the characteristics. H Servomotor Current Detection Offset Automatic Adjustment (Fn00E) • Perform automatic adjustment to the Servomotor current detection offset. 4-133 Operation Chapter 4 Note Automatic adjustment can be performed only when the power supply to the main circuits is turned ON, and the power supply to the servo is OFF. Offset automatic adjustment display (“Cur_o” displayed) System Check Mode Servomotor current detection offset automatic adjustment 1 s min. Perform automatic adjustment Automatic adjustment completed (“donE” flashes) (1 s later) Return to “Cur_o” display 1 s min. Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00E. (See note.) (1 s min.) (Approx. 1 s later) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “Cur_o”. Press the MODE/SET Key to perform automatic offset adjustment. When automatic adjustment is completed, “donE” will be displayed for approximately 1 s. After “donE” has been displayed, the display will return to “Cur_o.” Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the System Check Mode function code display. Note The digits you can manipulate will flash. H Servomotor Current Detection Offset Manual Adjustment (Fn00F) • This function manually adjusts the Servomotor current detection offset. • Adjust the U-phase and V-phase offsets alternately while balancing each separately. • When performing adjustments, rotate the Servomotor at 100 r/min. without connecting the mechanical system to the Servomotor shaft (i.e., make sure there is no load), and perform the adjustments while monitoring the waveform of the analog monitor output’s torque command monitor (current monitor). • The Servomotor current detection offset setting range is --512 to 511. 4-134 Operation Chapter 4 Note If adjusting the Servomotor current detection offset, first try performing automatic adjustment (Fn00E). Only attempt manual adjustment if the torque ripple is still large after performing automatic adjustment. 1 s min. Phase selection (Cu1 = U phase) System Check Mode Servomotor current detection offset manual adjustment Phase selection (Cu2 = V phase) 1 s min. 1 s max. U-phase (CU1) offset adjustment 1 s max. V-phase (CU2) offset adjustment 1 s min. 1 s min. Flowchart for Servomotor Current Detection Offset Manual Adjustment Rotate Servomotor at approx. 100 r/min. (with no load). Adjust phase-U offset 10° in the best direction for torque ripple Adjust phase-V offset 10° in the best direction for torque ripple. Torque ripple does not improve even if adjusted in both + and -- directions? Adjust phase-U offset 1° in the best direction for torque ripple. Adjust phase-V offset 1° in the best direction for torque ripple. Characteristics OK? End Note 1. Adjust the offset while monitoring the torque command monitor (current monitor)’s waveform. 4-135 Operation Chapter 4 Note 2. Perform rough adjustments in units of 10°, and fine adjustments in units of 1°. (You can also perform intermediate adjustments in units of 5°.) Note 3. Do not greatly adjust either U phase or V phase alone. Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00F. (See note.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “Cu1_o” (U phase) (1 s max.) Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the U-phase offset amount. (1 s max.) Press the Up or Down Key to change the offset amount. Change the offset in units of 10° in the direction in which the torque ripple is reduced. Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to return to the “Cu1_o” display. (1 s max.) Press the MODE/SET Key to display “Cu2_o.” (V phase). Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to display the V-phase offset amount. (1 s max.) Press the Up or Down Key to change the offset amount. Change the offset in units of 10° in the direction in which the torque ripple is reduced. Press the Left Key (front panel: DATA Key for less than 1 s) or Right Key to return to the “Cu2_o” display. Press the MODE/SET Key to display “Cu1_o.” Repeat the above operation (phase-U adjustment to phase-V adjustment) until the torque ripple improves no further even by changing the offset in both the + and -- directions. Next, finely adjust the phase U and phase V in the same way. When you have completed the Servomotor current detection offset adjustment, press the DATA Key (front panel: DATA Key for 1 s min.) to return to the System (1 s min.) Check Mode function code display. Note The digits you can manipulate will flash. 4-136 Operation Chapter 4 4-11-8 Password Setting H Password Setting (Fn010) • This function prevents the user parameter settings and System Check Mode settings and adjustments being overwritten unintentionally. • When a write-prohibited password is set, from the next power-up onwards it becomes impossible to make parameter settings or to make settings or adjustments in System Check Mode. It still remains possible, however, to refer to the user parameters and perform some functions in System Check Mode. The functions that can be performed in System Check Mode while write prohibited is enabled are as follows: Display alarm log (Fn000), password setting (Fn010), Servomotor parameters check (Fn011), and version check (Fn012). If you try to perform any functions other than these, “nO OP” will flash for approximately 1 s, and then the display will return to the function code. • If you set the write-enabled password, the write-prohibited status will be cancelled (i.e., you can write to the user parameters, etc., when the power is next turned ON again). System Check Mode Password setting Password display 1 s min. Password display Write to password “donE” flashes (password setting completed) (1 s later) 1 s min. Return to password display 4-137 Operation Chapter 4 Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn010. (See note 1.) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display the password “P.jjjj.” Press the Up or Down Key to select the password. 0000: Write enabled, 0001: Write prohibited. Press the MODE/SET Key to set the password. When setting is complete, “donE” will flash for approximately 1 s. After displaying “donE,” the display will return to “P.jjjj.” (Approx. 1 s later) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the System Check Mode function code display. Note 1. The digits you can manipulate will flash. Note 2. If this is set to any value other than 0000 or 0001, “Error” will flash for approximately 1 s, and then the display will return to the original password. 4-11-9 Checking Servomotor Parameters H Checking Servomotor Parameters (Fn011) • You can check the type of Servomotor, encoder, etc., that is connected. System Check Mode Servomotor parameter check 1 s min. 1 s min. 4-138 Servomotor voltage and Servomotor type displayed. Servomotor capacity displayed 1 s min. Encoder information displayed. 1 s min. Servo Driver specifications displayed. Operation Chapter 4 Servomotor Voltage and Servomotor Type Servomotor voltage Servomotor type Data Voltage Servomotor voltage 00 01 02 100 V AC 200 V AC 400 V AC Servomotor type Data 00 01 02 04 03 06 Servomotor Type 3,000 r/min. (30 to 750 W) 3,000 r/min. Flat-style 3,000 r/min. (1 to 5 kW) 1,000 r/min. 1,500 r/min 6,000 r/min Servomotor Capacity Note Servomotor capacity is the displayed value x 10 (W). The example on the left shows a Servomotor capacity of 30 W. Servomotor capacity Encoder Information Encoder type Encoder resolution Encoder type Encoder resolution Data Type 00 01 Incremental encoder Absolute encoder Data 13 16 17 Resolution 13-bit (2,048 pulses/rotation) 16-bit (16,384 pulses/rotation) 17-bit (32,768 pulses/rotation) Driver Specification Note “0000” is displayed for standard specifications. Other numbers are displayed for special specifications. Driver specification 4-139 Operation Chapter 4 Operation Procedures PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn011. (See note.) Press the DATA Key (front panel: DATA Key for 1 s min.). Servomotor voltage and Servomotor type are displayed as “F.jjjj.” Press the MODE/SET Key. Servomotor capacity is displayed as “P.jjjj.” Press the MODE/SET Key. Encoder information is displayed as “E.jjjj.” Press the MODE/SET Key. Servo Driver specification is displayed as “y.jjjj.” Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the System Check Mode function code display. (1 s min.) (1 s min.) Note The digits you can manipulate will flash. 4-11-10 Checking the Version H Version Check (Fn012) • You can use this function to check the Servo Driver and encoder software versions. System Check Mode Version check 1 s min. 1 s min. Servo Driver software version displayed. Encoder software version displayed. Operation Procedure PR02W operation Front panel key operation Display Explanation Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn012. (See note.) (1 s min.) (1 s min.) 4-140 Press the DATA Key (front panel: DATA Key for 1 s min.). Driver software version is displayed as “r.jjjj.” Press the MODE/SET Key. Encoder software version is displayed as “E.jjjj.” Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the System Check Mode function code display. Operation Chapter 4 Note The digits you can manipulate will flash. 4-141 Operation Chapter 4 4-11-11 Changing Absolute Encoder Rotation Setting (ABS) H Changing Absolute Encoder Multi-turn Setting Change (Fn013) • When you change the setting for user parameter Pn205 (absolute encoder multi-turn limit setting), and turn OFF the power supply to the Servo Driver and then back ON again, an A.CC (multi-turn limit nonconformity) alarm occurs. When this alarm occurs, you can change the setting in the encoder to the same as the Servo Driver setting by means of Fn013 (absolute encoder multi-turn setting change). After changing the setting, turn OFF the power, then turn it ON again, to clear the A.CC alarm. System Check Mode Absolute encoder multiturn setting change 1 s min. Rotation setting displayed (PGSEt displayed). Perform rotation setting. Setting completed (“donE” flashes). (1 s later) Return to PGSEt display. 1 s min. Operation Procedure PR02W operation Front panel key operation Display Explanation Status Display Mode. (See note 1.) Press the MODE/SET Key to change to System Check Mode. Press the Up or Down Key to set function code Fn00E. (See note 2.) (1 s min.) (Approx. 1 s later) (1 s min.) Press the DATA Key (front panel: DATA Key for 1 s min.) to display “PGSEt.” Press the MODE/SET Key. Automatic offset adjustment will be performed. When automatic adjustment is completed, “donE” will flash for approximately 1 s. After “donE has been displayed, the display will return to “PGSEt.” Press the DATA Key (front panel: DATA Key for 1 s min.) to return to the System Check Mode function code display. (See note 3.) Note 1. Perform the above operation when A.CC is displayed. Note 2. The digits you can manipulate will flash. Note 3. The A.CC alarm will be cleared the next time the power supply is turned OFF, then ON again. 4-142 Chapter 5 Troubleshooting 5-1 5-2 5-3 5-4 Measures when Trouble Occurs Alarms Troubleshooting Overload Characteristics (Electron Thermal Characteristics) 5-5 Periodic Maintenance 5-6 Replacing the Absolute Encoder Battery (ABS) Troubleshooting 5-1 Chapter 5 Measures when Trouble Occurs 5-1-1 Preventive Checks Before Trouble Occurs This section explains the preventive checks and analysis tools required to determine the cause of trouble when it occurs. H Check the Power Supply Voltage • Check the voltage to the power supply input terminals. Main-circuit Power Supply Input Terminals (L1, L2, (L3)) R88D-WTjHF (450 to 3 kW): Three-phase 380/480 V AC (323 to 528 V) 50/60 Hz R88D-WTjH (30 to 400 W): Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz (500 W to 6 kW): 3-phase 200/230 V AC (170 to 253 V) 50/60 Hz R88D-WTjHH (750 to 1.5 kW): Single-phase 200/230 V AC (187 to 253 V) 50/60 Hz R88D-WTjHL (30 to 200 W): Single-phase 100/115 V AC (85 to 127 V) 50/60 Hz Control-circuit Power Supply Input Terminals (L1C, L2C) R88D-WTjH(H): Single-phase 200/230 V AC (170 to 253 V) 50/60 Hz R88D-WTjHL: Single-phase 100/115 V AC (85 to 127 V) 50/60 Hz R88D-WTjHF: 24 VDC (20.4 to 27.6 V) If the voltage falls outside of this range, there is a risk of misoperation, so make sure that the power supply is correct. • Make sure that the voltage of the sequence input power supply (+24 VIN Terminal (CN1-47 pin)) is within the range 23 to 25 VDC. If the voltage falls outside of this range, there is a risk of misoperation, so make sure that the power supply is correct. H Selecting Analysis Tools D Check Whether an Alarm Has Occurred • If an alarm has occurred, check the alarm code (A.jj), and perform analysis depending on the alarm code. • If an alarm has not occurred, perform analysis depending on the error. Note Refer to 5-3 Troubleshooting in either case. D Types of Analysis Tools • The types of analysis tools are as follows: Servo Driver Indicators and Parameter Unit S Perform analysis using the display (7-segment LEDs) and the operation keys on the front panel of the Servo Driver. You can also perform the same operation using the Parameter Unit (R88APR02W). This manual explains analysis using these methods. 5-2 Troubleshooting Chapter 5 Computer Monitor Software S Install and use the OMNUC W-series Servo Driver Computer Monitor Software (for Windows 95). The following three items are required: An IBM PC/AT or compatible with Windows 95, the Computer Monitor Software, and Connecting Cable (R88A-CCW002Pj). S Refer to the Computer Monitor Software for operation details. 5-1-2 Precautions When checking and verifying I/O after trouble has occurred, the Servo Driver may suddenly start to operate or suddenly stop, so take precautions. Also, do not attempt operations not specified in this manual. H Precautions • Disconnect any cables before checking if they have burned out. Even if you have checked the conduction of the wiring, there is a risk of conduction due to the return circuit. • If the encoder signal is lost, the Servomotor may run away, or an error may be generated. Make sure the Servomotor is disconnected from the mechanical system before checking the encoder signal. • When measuring the encoder output, measure using the ground (CN1-1 pin) as standard. If measuring using an oscilloscope, measure using the differential between CH1 and CH2 to reduce interference from noise. • When performing tests, first check that there are no personnel inside the machine facilities, and that the facilities will not be damaged even if the Servomotor runs away. Also, check that even if the Servomotor runs away, you can immediately stop the machine using an emergency stop before performing the tests. 5-1-3 Replacing the Servomotor and Servo Driver Perform the following procedure to replace the Servomotor or Servo Driver. H Replacing the Servomotor 1. Replace the Servomotor. 2. Perform origin teaching (if using position control). S When replacing the Servomotor, the Servomotor’s specific origin position (Z-phase) may slip, so be sure to perform origin teaching. S Refer to the manual for the position controller you use for how to perform origin teaching. 3. Set up the absolute encoder (ABS). S If using a Servomotor with an absolute encoder, when replacing the Servomotor, the absolute data in the absolute encoder will be cleared, so you need to set up the data again. Also, the rotation limit data will be different from before you replaced the Servomotor, so initialize the Motion Control Unit settings. Note Refer to 4-2-2 Absolute Encoder Setup and Battery Changes for details. 5-3 Troubleshooting Chapter 5 S Also, if you have changed the setting in Pn205 (absolute encoder multi-turn limit setting), an A.CC (rotation speed mismatch) alarm will occur, so change the rotation limit setting (Fn013) using system check mode. 5-4 Troubleshooting Chapter 5 H Replacing the Servo Driver 1. Make a note of the parameters. S If using Computer Monitor Software, start the program, and transfer and save all the parameters in the Servo Driver to the personal computer. S If not using Computer Monitor Software, write all of the parameter settings using Parameter Unit or Servo Driver operation keys. (Refer to 6-3 Parameter Setting Value Table.) 2. Replace the Servo Driver. 3. Set the parameters. S If using Computer Monitor Software, transfer all the parameters stored in the personal computer to the Servo Driver. S If not using Computer Monitor Software, set all the parameters using a Parameter Unit or Servo Driver operation keys. 4. Set up the absolute encoder (ABS). S If using a Servomotor with an absolute encoder, when replacing the Servomotor, the absolute data in the absolute encoder will be cleared, so you need to reset the data. Also, the rotation limit data will be different from before you replaced the Servomotor, so initialize the Motion Control Unit settings. Note Refer to 4-2-2 Absolute Encoder Setup and Battery Changes for details. 5-5 Troubleshooting 5-2 Chapter 5 Alarms If the Servo Driver detects an error, ALM (alarm output) and ALO1 to ALO3 (alarm codes) are output, the power drive circuit in the Servo Driver turns OFF, and the alarm is displayed. If the Servo Driver detects a warning (e.g., overload warning or regenerative overload warning), WARN (warning output) and ALO1 to ALO3 (warning codes) are output, and the warning is displayed. (Operation continues.) Note 1. Warning outputs and warning codes are output only if the parameters have been set (Pn50F.3, Pn001.1). Note 2. Refer to 5-3-1 Error Diagnosis Using Alarm Display for appropriate alarm countermeasures. Note 3. Cancel the alarm using one of the following methods. S Input a RESET (alarm reset) signal. S Turn OFF the power supply, then turn it ON again. S Press the RESET Key on the Parameter Unit, or press the Up and Down Keys together on the front panel. The following alarms can only be cancelled by turning OFF the power supply, then turning it ON again, however: A.02, A.04, A.10, A.81, A.82, A.84, A.C9, and A.Cb. Note 4. If you cancel an alarm while RUN is turned ON, the Servo Driver will start as soon as the alarm is cleared, which is dangerous. Be sure to turn OFF the RUN command before cancelling the alarm. If the RUN command is ON, or the servo is always ON (setting Pn50A.1 = 7), first check safety sufficiently before cancelling the alarm. H Alarm Table Alarm code Display p y 5-6 Error detection f function ALO1 OFF ALO2 OFF ALO3 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF Overcurrent or radiation shield error ON ON OFF Regeneration error ON ON OFF ON ON OFF Regeneration overload Main circuit Power Supply setting OFF OFF ON Parameter corruption Main circuit detection error Parameter setting error Motor mismatch Overvoltage Cause of error The checksum for the parameters read from the EEP-ROM does not match. There is an error in the detection data for the power supply circuit. Incorrect parameter setting. The Servomotor does not match the Servo Driver. Overcurrent detected, or improper radiation shield temperature rise detected. (1.5 to 3 kW only). Regeneration resistor or Regeneration circuit damaged due to large amount of regenerative energy. Regenerative energy exceeded the regeneration resistance. The AC/DC wiring method from the main circuit power supply is different from the Pn001.2 parameter setting. Main circuit DC voltage above the allowable range. Troubleshooting Display Chapter 5 Alarm code ALO1 ALO2 ALO3 OFF OFF ON Error detection function Cause of error Low voltage ON OFF ON Overspeed ON ON ON Overload ON ON ON Overload ON ON ON Dynamic brake overload ON ON ON ON ON ON Inrush resistance overload Overheat Inrush current exceeded the inrush resistance during power supply inrush. Abnormal temperature rise detected in radiation shield. (Applicable to drivers 100/200 V, up to 1 kW with external thermostat.) OFF OFF OFF Backup error (ABS) Encoder backup power supply dropped. OFF OFF OFF Checksum error for encoder memory data. OFF OFF OFF Checksum error (ABS) Battery error (ABS) OFF OFF OFF Absolute error (ABS) Encoder battery voltage dropped (to 2.7 V or lower). Encoder internal data error OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Overspeed error (ABS) Encoder overheating (ABS) Speed command input reading error Torque command input reading error System error Servomotor rotation speed exceeded 200 r/ min when encoder power was turned ON. Abnormal encoder temperature rise detected. The A/D end signal was not output from the A/D converter within a fixed time. The A/D end signal was not output from the A/D converter within a fixed time. A control circuit system error was detected. ON OFF ON Runaway detected. The Servomotor runs out of control. ON OFF ON Absolute encoder setup was incorrect. ON OFF ON ON OFF ON ON OFF ON Multi-turn data error (ABS) Encoder communications error Encoder parameter error Encoder data error ON OFF ON ON ON OFF Multi-turn limit discrepancy Deviation counter overflow The multi-turn limits for the encoder and the Servo Driver do not conform. Deviation counter’s residual pulses exceeded the deviation counter overflow level set in Pn505. ON ON OFF Motor-load deviation over Level The Motor-load Deviation Over Level was exceeded for fully closed and semiclosed encoders. Main circuit DC voltage below the allowable range. Servomotor rotation speed exceeded the maximum speed. Output torque exceeded 245% of rated torque. Output torque continued at 120% to 245% of rated torque. Regenerative energy exceeded the dynamic brake resistance during dynamic brake operation. No communication between encoder and Servo Driver. Encoder parameters are corrupted. Data from the encoder is corrupted. 5-7 Troubleshooting Display Chapter 5 Alarm code ALO1 ALO2 ALO3 OFF ON ON OFF ON OFF --- --- --- --- --- --- Error detection function Cause of error Option detection error Detects an error if an option board is not connected. Main-circuit power supply missing phase or disconnection detected. Data could not be transmitted after the power supply was turned ON. Transmission timeout error Missing phase detected. Parameter Unit transmission error 1 Parameter Unit transmission error 2 Note 1. Alarm codes designated “---” are undefined. Note 2. When an alarm occurs, ALM (alarm output) is turned OFF. H Warning Table Alarm code Display p y Warning g detection f function ALO1 ON ALO2 OFF ALO3 OFF Overload OFF ON OFF Regeneration overload ON ON OFF Battery low level Meaning g When a warning occurs before the overload alarm (A.71, A.72) is reached, the alarm may be generated if the Servomotor continues to operate. When a warning occurs before the regeneration overload alarm (A.32) is reached, the alarm may be generated if the Servomotor continues to operate. Battery has reached a low level of 2.7 V DC. Note 1. Alarm codes designated “---” are undefined. Note 2. When a warning occurs, WARN (warning output) is turned OFF. Note 3. When Pn001.3 (warning code output selection) is set to 1, warning codes will be output (default setting is 1). Note 4. To output warnings, allocate the output terminal using Pn50F.3 (WARN signal output terminal allocation). 5-8 Troubleshooting 5-3 Chapter 5 Troubleshooting If an error occurs in the machinery, check the type of error using the alarm indicators and operation status, verify the cause, and take appropriate countermeasures. 5-3-1 Error Diagnosis Using Alarm Display Display Error Parameters corrupted Main circuit detection error Parameter setting error Servomotor mismatch Status when error Cause of error occurs Occurs when control Power supply was circuit power supply turned OFF while is turned ON. parameters were being written. Internal memory error Occurs when main Main circuit deteccircuit power supply tion data error is turned ON. Occurs when control A value outside of circuit power supply the setting range is turned ON. was previously set in the parameters. Control panel error Occurs when control Servomotor and circuit power supply Servo Driver comis turned ON. bination is incorrect. Encoder internal data error Countermeasures Initialize (Fn005) the user parameters, and then reset the parameters. Replace the Servo Driver. Replace the Servo Driver. Reset the parameters within the setting range. Replace the Servo Driver. Correct the combination. Replace the Servomotor. 5-9 Troubleshooting Display Error Overcurrent Chapter 5 Status when error occurs Occurs when power supply is turned ON. Occurs when servo is turned ON. Cause of error Control panel error Main circuit transistor module error Current feedback circuit error Main circuit transistor module error Servomotor power line is short-circuited or grounded between phases. Miswiring between U-phase, V-phase, W-phase, and ground. Servomotor winding is burned out. Ambient Servo Driver temperature exceeds 55°C. Radiation shield air convection is poor. The fan has stopped. Operating above rated output. Regeneration error Regeneration overload Occurs during ope a o eration. Occurs during operation. Replace the Servo Driver. Replace the Servo Driver. Repair the short-circuited or grounded wire. Measure the insulation resistance at the Servomotor and, if there is a short-circuit, replace the Servomotor. Correct the wiring. Measure the winding resistance, and if the winding is burned out, replace the Servomotor. Lower the Servo Driver’s ambient temperature to 55°C or less. Mount according to mounting conditions. Replace the Servo Driver. Lighten the load. Error in the regenerative circuit parts. External Regeneration Resistor is burned out. Apart from a shortcircuit between B2 and B3, the external circuit resistor is not connected. Replace the Servo Driver. Regenerative energy exceeds tolerance. Calculate the regenerative energy, and connect an external Regeneration Resistor with the required regeneration absorption capacity. Set Pn600 correctly. Setting error in Pn600 (regeneration resistor capacity) 5-10 Countermeasures Replace the External Regeneration Resistor. Correctly connect the external circuit resistor (between B1 and B2). Troubleshooting Display Error Main circuit Power S Supply S Setting Overvoltage Chapter 5 Status when error occurs Occurs when servo is turned on. Occurs when power supply is turned ON. Occurs when Servomotor is decelerating. Occurs during descent (vertical axis) Cause of error Wiring wrong Pn001.2 setting wrong Main circuit power supply voltage is outside tolerance range. Load inertia is too great. Main circuit power supply voltage exceeds tolerance range. Gravitational torque is too large. Countermeasures Re-wire power supply. Change setting Pn001.2 Change the main circuit power supply voltage to within tolerance range. Deceleration time is too long. Calculate the regenerative energy, and connect an external Regeneration Resistor with the required regeneration absorption capacity. Reduce main circuit power supply voltage to within tolerance range. Add a counterbalance to the machinery to lower gravitational torque. Slow the descent speed. Low voltage Occurs when the control circuit power supply only is turned ON. Occurs when the main circuit power supply is turned ON. Control panel error Main circuit power supply voltage is outside tolerance range. Main circuit power supply is damaged. Calculate the regenerative energy, and connect and external Regeneration Resistor with the required regeneration absorption capacity. Replace the Servo Driver. Change the main circuit power supply voltage to within tolerance range. Replace the Servo Driver. 5-11 Troubleshooting Display Error Overspeed Chapter 5 Status when error occurs Occurs when the servo is ON. Occurs along with high-speed rotation when a command is input. Overload Occurs during operation. Cause of error Countermeasures Encoder signal between controllers is wired incorrectly. Servomotor power line is wired incorrectly. Position and speed command inputs are too large. Pn300 (speed command scale), and Pn202 and Pn203 (electronic gear) settings are too large. Speed limit is not performed during torque control. Rotation limit has been exceeded due to overshooting. Rewire correctly. Running at over 245% of rated torque (effective torque). Repair the Servomotor shaft if it is locked. Rewire correctly. Input command values correctly. Set the parameters correctly. Set Pn407 (speed limit) Adjust the gain. Lower the maximum specified speed. If the Servomotor power line is wired incorrectly, rewire it correctly. Lighten the load. Lengthen the acceleration and deceleration times. Power supply voltage has fallen. Overload Occurs during operation. Running at 120% to 245% of rated torque (effective torque). Power supply voltage has fallen. Dynamic brake overload 5-12 Occurs when the servo is turned OFF after operating. Energy required for stopping exceeds the dynamic brake resistor tolerance. Occurs when the power supply is turned ON. Control panel error Adjust the gain. Check the power supply voltage, and lower to within tolerance range. Lighten the load. Lengthen the acceleration and deceleration times. Adjust the gain. Check the power supply voltage, and lower to within tolerance range. Lower the rotation speed. Reduce the load inertia. Reduce the frequency of dynamic brake use. Replace the Servo Driver. Troubleshooting Display Error Inrush resistance overload Overheat Backup error (ABS) Chapter 5 Status when error occurs Occurs when the main circuit power supply is turned ON. Cause of error Countermeasures Inrush current when the main circuit power supply is turned ON exceeds inrush resistor tolerance. Control panel error Reduce the frequency by which the main circuit power supply is turned ON and OFF. Occurs when the control circuit power supply only is turned ON. Occurs when the Control panel error control circuit power supply only is turned ON. Occurs during g opp Control panel error eration. Ambient Servo Driver temperature exceeds 55°C. Radiation shield sink air convection is poor. The fan has stopped. Operating above rated output. Occurs when control Absolute encoder circuit power supply backup voltage has is turned ON. fallen. Occurs the first time the encoder is used. Checksum error Occurs when control Absolute encoder (ABS) circuit power supply memory check error is turned ON. Battery error (ABS) Occurs when control Absolute encoder circuit power supply battery voltage has is turned ON. fallen (to 2.7 V or less) Absolute error (ABS) Occurs when control Absolute encoder circuit power supply sensor check error is turned ON. (internal encoder error) Overspeed error (ABS) Occurs when control Servomotor is rotatcircuit power supply ing at 200 r/min. or is turned ON. more when the control circuit power supply is turned ON. Replace the Servo Driver. Replace the Servo Driver. Replace the Servo Driver. Lower the Servo Driver’s ambient temperature to 55°C or less. Mount according to mounting conditions. Replace the Servo Driver. Lighten the load. Set up the absolute encoder correctly. Set up the absolute encoder correctly. Replace the battery while the control circuit power supply is ON. Turn OFF the power supply, then ON again. Replace the Servomotor (if the cause is encoder error). Turn ON the control circuit power supply while the Servomotor is OFF. 5-13 Troubleshooting Display Error Encoder overheating (ABS) Status when error occurs Occurs when the control circuit power supply is turned ON. Occurs during operation. Cause of error Replace the Servomotor Ambient Servomotor temperature exceeds 40°C. Servomotor spring mounting clip is too small. Lower the ambient temperature to 40°C or less. Operating above rated output Command input reader misoperation Command input reader is broken. Command input reader misoperation Command input reader is broken. Control panel error Occurs during ope a o eration. Command input ead g e o reading error Occurs during ope a o eration. System error Occurs during operation. Occurs when there Encoder is wired inis a slight movement correctly. upon startup. Servomotor power line is wired incorrectly. Occurs when the Encoder is defective control circuit power Servo Driver is desupply is turned ON. fective. Occurs when the Encoder signal is co o circuit c cu po e control power wired incorrectly supply is turned ON, Encoder is defective or occurs during op opServo Driver is deeration. fective. Occurs when the Encoder is defective control circuit power Servo Driver is desupply is turned ON. fective. Occurs when the Encoder signal is co o circuit c cu po e control power wired incorrectly supply is turned ON. Encoder is defective Servo Driver is defective. Rotation data error ( S) (ABS) Encoder commuca o s e o nications error Encoder p parameter error Encoder data error Countermeasures Encoder is defective. Command input ead g e o reading error Runaway detected 5-14 Chapter 5 Use a spring mounting clip the same dimensions or greater than those of the radiation shield indicated in the Servomotor efficiency specifications. Lighten the load Reset the alarm, then restart the operation. Replace the Servo Driver. Reset the alarm, then restart the operation. Replace the Servo Driver. Replace the Servo Driver. Correct the wiring. Replace the Servomotor Replace the Servo Driver. Correct the wiring. Replace the Servomotor Replace the Servo Driver. Replace the Servomotor Replace the Servo Driver. Correct the wiring. Replace the Servomotor Replace the Servo Driver. Troubleshooting Display Error Rotation speed mismatch (ABS) Deviation counter overflow Chapter 5 Status when error occurs Occurs when the control circuit power pp y is turned ON. supply Servomotor will not rotate even when p command pulses are input. Occurs when rotating at high speed Occurs when long co a d pulses pu ses command are sent Cause of error Pn205 (absolute encoder rotation limit setting) changed. Pn205 (absolute encoder rotation limit setting) changed by mistake. Servomotor power or encoder line is wired incorrectly. Locked mechanically Control panel error Servomotor power or encoder line is miswired. Gain adjustment is insufficient. Acceleration and deceleration is too violent. Load is too large. Countermeasures Perform absolute encoder rotation limit setting change (Fn013). Set Pn205 correctly Rewire correctly. Repair if the Servomotor shaft is locked Replace the Servo Driver. Rewire correctly. Adjust the gain. Lengthen acceleration and deceleration time. Use position command filter (Pn207.0, Pn204, and Pn208). Lighten the load. Reselect the Servomotor. Motor-load deviation over level error Occurs during operation Option Unit detection error Occurs if an option has been connected to the driver Missing phase detected. Occurs when servo is ON. Parameter Unit transmission error 1 Parameter Unit a s ss o e o 2 transmission error Occurs when power supply is turned ON. Occurs when Paa e e Unit U iss in rameter use. Difference between internal and external encoder exceeds the setting of Pn51A Option board has been removed Main circuit power supply is not connected. Main circuit power supply phase is missing, or wire is burned out. Servo Driver is defective. Internal element misoperation Internal element is broken Go to Fn014. Press data. Display shows “0 unit”. Press mode, display shows “done”. Reset the equipment. Check the main circuit power supply wiring. Replace the Servo Driver. Reset the alarm, then restart the operation. Replace the Servo Driver. 5-15 Troubleshooting Chapter 5 5-3-2 Troubleshooting by Means of Operating Status Symptom Probable cause Items to check Countermeasures The power sup- Power supply lines are inply indicator correctly wired. (POWER) does not light even when the power supply is turned ON. Check the power supply voltage. The Servomotor does not operate even when h a command is given. (No alarm is output.) Check the RUN signal’s ON and OFF by means of the monitor mode (Un005). Input the RUN signal. The POT and NOT signals are OFF (except when Pn50A.3 and Pn50b.0 are set to 8). Check whether POT and NOT are displayed in status display mode. Turn ON the POT and NOT signals. The control mode is not right. The deviation counter reset input (ECRST) is ON. Check Pn000.1 (control mode selection) With monitor mode, check the ON/OFF status of the ECRST signal (Un005). Set the control mode to match the command type. Turn OFF the ECRST signal. The RUN signal is OFF. An error occurred with the RESET (alarm reset) signal ON. Pn200.0 (Command pulse mode) setting is incorrect. The speed command (REF) voltage is 0 V. The PLOCK signal is ON. SEN (sensor ON) is turned OFF (when using an absolute encoder). The Servomotor operates momentarily, but then it does not operate. 5-16 Check the power supply lines. Pn200.1 (Deviation counter reset) setting is incorrect. Check the RESET signal’s ON and OFF by means of the monitor mode. Check the Controller’s command pulse type and the Servo Driver’s command pulse mode. Check the speed command by means of the monitor mode (Un001). Correct the power supply. Control mode All modes Correct the wiring. All modes Correct the wiring. All modes If POT and NOT are not being used, set to “Always OFF” (Pn50A.3 and Pn50b.0 = 8). All modes Position Correct the wiring. Reset Pn200.1 to match the Position Controller. Turn the RESET signal OFF All modes and take measures according to the alarm display. Set the mode to match the Position Controller’s command pulse type. Correct the wiring. Check the speed command voltage. Check the PLOCK signal by Turn the PLOCK signal means of the monitor mode OFF. (internal status bit). Check the Pn501 (Position lock rotation speed) value. Check whether the SEN sig- Turn ON the SEN signal. nal is ON or OFF using monitor mode. The Servomotor power lines Check the Servomotor pow- Correct the wiring. or encoder lines are wired er line U, V, and W phases, incorrectly. and the encoder line wiring. Speed Speed All modes All modes Troubleshooting Symptom Chapter 5 Probable cause Items to check Countermeasures Servomotor op- The Servomotor power lines Check the Servomotor pow- Correct the wiring. eration is unsta- or encoder lines are wired er line U, V, and W phases, ble. incorrectly. and the encoder line wiring. Servomotor is overheating. The bias function setting is incorrect. --- Adjust Pn107 (bias rotational speed) and Pn108 (bias addition width). Position The polarity of the speed command (REF) input is wrong. Check the speed command input wiring. Correct the wiring. Speed There are eccentricities or looseness in the coupling connecting the Servomotor shaft and the mechanical system, or there are load torque fluctuations according to how the pulley gears are engaging. Gain is wrong. Check the machinery. Adjust the machinery. All modes Use auto-tuning. Position Adjust the gain manually. Speed The ambient temperature is too high. Try operating the Servomotor without a load. --Check to be sure that the ambient temperature around the Servomotor is no higher than 40°C. Check to see whether anything is blocking ventilation. Check the torque command value by means of monitor mode (Un002). Lower the ambient tempera- All modes ture to 40°C or less. (Use a cooler or fan.) The correspondence between the Servo Driver and the Servomotor is incorrect. Check the models. Combine models that correspond correctly. All modes The machinery is vibrating. Inspect the machinery to see whether there are any foreign objects in the movable parts, or whether there is any damage, deformation, or looseness. --- Fix any problems causing vibration. All modes Use online auto-tuning. Position Adjust the gain manually (speed loop gain). Shorten the control signal lines. Speed Ventilation is obstructed. There is an overload. There are unusual noises. Control mode All modes Pn100 (Speed loop gain) is insufficient. Vibration is oc- Inductive noise is occurring. curring at the same frequency as the applicable power supply. Check to see whether the Servo Driver control signal lines are too long. The Servomotor operates even when speed command is for 0 V. Check the speed command voltage. The speed command voltage and the speed command input section are offset. Check to see whether control signal lines and power supply lines are too close to each other. Ensure adequate ventilation. Lighten the load. All modes All modes Change to a larger capacity Servomotor and Servo Driver. All modes Separate control signal lines from power supply lines. Use a low-impedance power supply for control signals. Adjust the speed command offset (Fn009 or Fn00A). Speed Use speed control mode with position lock function. (Control mode selection: Pn000.1 = A) 5-17 Troubleshooting 5-4 Chapter 5 Overload Characteristics (Electron Thermal Characteristics) An overload protection (electron thermal) function is built into the Servo Driver to protect against Servo Driver or Servomotor overload. If an overload (A.71 to A.72) does occur, first clear the cause of the error and then wait at least one minute for the Servomotor temperature to drop before turning on the power again. If the power is turned on again too soon, the Servomotor coil may be damaged. Operation time (s) Overload characteristics are shown in the following table. If, for example, a current of three times the Servomotor’s rated current flows continuously, it will be detected after approximately three seconds. Load ratio (%) A: 3,000 r/min.-Servomotors, 30 to 400 W 3,000 r/min. Flat-style Servomotors, 100 to 400 W B: 3,000-r/min. Servomotors, 750W to 5 kW 3,000-r/min. Flat-style Servomotors, 750 W to 1.5 kW 1,000-r/min. Servomotors, 300 W to 5.5 kW 1,500-r/min. Servomotors, up to 15 kW 6,000-r/min. Servomotors, up to 4 kW Note The load ratio is calculated in relation to the Servomotor’s rated current. Load ratio (%) = 5-18 Servomotor current Servomotor rated current × 100 Troubleshooting 5-5 Chapter 5 Periodic Maintenance Maintenance and Inspection Precautions ! WARNING ! Caution Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. Resume operation only after transferring to the new Unit the contents of the data required for operation. Not doing so may result in an unexpected operation. Servomotors and Servo Drivers contain many components and will operate properly only when each of the individual components is operating properly. Some of the electrical and mechanical components require maintenance depending on application conditions. In order to ensure proper long-term operation of Servomotors and Drivers, periodic inspection and part replacement is required according to the life of the components. The periodic maintenance cycle depends on the installation environment and application conditions of the Servomotor or Driver. Recommended maintenance times are listed below for Servomotors and Drivers. Use these for reference in determining actual maintenance schedules. H Servomotors • Recommended Periodic Maintenance Bearings: 20,000 hours Reduction gear: 20,000 hours Oil seal: 5,000 hours Application Conditions: Ambient Servomotor operating temperature of 40_C, within allowable shaft load, rated operation (rated torque and r/m), installed as described in operation manual. • The radial loads during operation (rotation) on timing pulleys and other components contacting belts is twice the still load. Consult with the belt and pulley manufacturers and adjust designs and system settings so that the allowable shaft load is not exceeded even during operation. If a Servomotor is used under a shaft load exceeding the allowable limit, the Servomotor shaft can break, the bearings can burn out, and other problems can occur. H Servo Drivers • Recommended Periodic Maintenance Aluminum analytical capacitors: 50,000 hours, at an ambient Servo Driver operating temperature of 40_C, rated operation (rated torque), installed as described in operation manual. Axle fan: 30,000 hours, at an ambient Servo Driver operating temperature of 40_C and an ambient humidity of 65%. Absolute encoder backup battery: 50,000 hours, at an ambient Servo Driver operating temperature of 20_C. 5-19 Troubleshooting Chapter 5 • When using the Servo Driver under the continuous operation mode, cool the Servo Driver with fans and air conditioners to maintain an ambient operating temperature below 40_C. • The life of aluminum analytical capacitors is greatly affected by the ambient operating temperature. Generally speaking, an increase of 10_C in the ambient operating temperature will reduce capacitor life by 50%. We recommend that ambient operating temperature be lowered and the power supply time be reduced as much as possible to lengthen the maintenance times for Servo Drivers. • If the Servomotor or Servo Driver is not to be used for a long time, or if they are to be used under conditions worse than those described above, a periodic inspection schedule of five years is recommended. Please consult with OMRON to determine whether or not components need to be replaced. 5-20 Troubleshooting 5-6 Chapter 5 Replacing the Absolute Encoder Battery (ABS) Replace the absolute encoder backup battery if it has been used for at least five years, or if an A.83 (battery error) alarm occurs. H Battery Model and Specifications Item Model and name Battery model Battery voltage Current capacity Specification R88A-BAT01W (up to 5 kW), R88A-BAT02W (6 kW to 15 kW) (Absolute Encoder Backup Battery Unit) ER3V (Toshiba) 3.6 V 1,000 mASh Note Refer to 2-10 Absolute Encoder Backup Battery Specifications for dimensions and wiring details. H Battery Replacement Procedure • Replace the battery using the following replacement procedure. After replacing the battery, if a A.81 (backup error) alarm does not occur, the replacement is completed. If an A.81 alarm occurs, you need to set up the absolute encoder. 1. Turn ON the power supply to the Servo Driver’s control circuit. S Turn ON the power supply to the Servo Driver’s control circuit only. This will supply power to the absolute encoder. 2. Replace the battery. S Remove the old battery from the Servo Driver’s battery holder, and disconnect the connector to the battery from the battery connector CN8. S Place the new battery in the battery holder, and insert the connector correctly into battery connector CN8. 3. Turn the power supply OFF, then ON again. S After correctly connecting the new battery, turn OFF the power supply to the Servo Driver, then turn it ON again. S If a Servo Driver alarm is not displayed, battery replacement is completed. Note If A.81 (backup error) is displayed, you need to set up the absolute encoder. Refer to 4-2-2 Absolute Encoder Setup and Battery Changes, and perform the setup and make the initial settings for the Motion Control Unit. 5-21 Chapter 6 Appendix 6-1 Connection Examples 6-2 Encoder Dividing Rate for Servo Controllers 6-3 Parameter Setting Tables Appendix 6-1 Chapter 6 Connection Examples H Connection Example 1: Connecting to SYSMAC C200HW-NC113/213/413 Position Control Units Main circuit power supply C200H-NC113/213/413 Contents 24-V DC input (for output) Main circuit contact Surge killer Noise filter 3-phase 200/230 V AC 50/60Hz Class-3 ground R88D-WTj 24 V DC Pulse output 0-V input (for output) CCW (with a resistor) DC reactor CCW (without a resistor) CW (with a resistor) CW (without a resistor) R88M-Wj X-axis dev. cntr. reset output X-axis origin line driver input Red X-axis origin common White X-axis positioning complete input Power Cable R88A-CAWj Blue Green/ Yellow X-axis input common 24 V DC X-axis external interrupt input X-axis origin proximity input X-axis CCW limit input Encoder Cable R88A-CRWj X-axis CW limit input X-axis emerg. stop input 24 V DC Shell Note 1. The example shows a three-phase, 200-V AC input to the Servo Driver for the main circuit power supply. Be sure to provide a power supply and wiring conforming to the power supply specifications for the Servo Driver in use. Note 2. Incorrect signal wiring can cause damage to Units and the Servo Driver. Note 3. Leave unused signal lines open and do not wire them. Note 4. Use mode 2 for origin search. Note 5. Use the 24-V DC power supply for command pulse signals as a dedicated power supply. Note 6. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric). Note 7. Make the setting so that the Servo can be turned ON and OFF with the RUN signal. 6-2 Appendix Chapter 6 H Connection Example 2: Connecting to SYSMAC C200H-NC112 Position Control Units Main circuit power supply C200H-NC112 Main circuit contact Surge killer Noise filter 3-phase 200/230 V AC 50/60Hz Class-3 ground R88D-WTj Contents 24-V DC input (for output) 24 V DC Pulse output 5-V DC input (for output) CCW (with a resistor) DC reactor CCW (without a resistor) CW (with a resistor) CW (without a resistor) 0V R88M-Wj Dev. counter reset output Red White 0V Origin line driver input Positioning completion input Power Cable R88A-CAWj Blue 24 V DC Green/ Yellow Origin proximity input CCW limit input Encoder Cable 88A-CRWj CW limit input External interrupt input 24 V DC Shell Emergency stop input Note 1. The example shows a three-phase, 200-V AC input to the Servo Driver for the main circuit power supply. Be sure to provide a power supply and wiring conforming to the power supply specifications for the Servo Driver in use. Note 2. Incorrect signal wiring can cause damage to Units and the Servo Driver. Note 3. Leave unused signal lines open and do not wire them. Note 4. Use mode 2 for origin search. Note 5. Use the 24-V DC power supply for command pulse signals as a dedicated power supply. Note 6. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric). Note 7. Make the setting so that the Servo can be turned ON and OFF with the RUN signal. 6-3 Appendix Chapter 6 H Connection Example 3: Connecting to SYSMAC C200H-NC211/C500-NC113/211 Position Control Units Main circuit power supply C200H-NC211 C500-NC113/211 Noise filter Main circuit contact 200/230 V AC 50/60Hz Class-3 ground Surge killer R88D-WTj Contents 24-V DC input (for output) 24 V DC X-axis pulse output 0-V DC power (for output) CW (with a resistor) DC reactor CW (without a resistor) CCW (with a resistor) CCW (without a resistor) R88M-Wj X-axis dev. cntr. reset output X-axis origin line driver input Red X-axis origin common White X-axis positioning completion input Power Cable R88A-CAWj Blue Green/ Yellow X/Y-axis input common 24 V DC X-axis external interrupt input X-axis origin proximity input X-axis CCW limit input X-axis CW limit input Encoder Cable R88A-CRWj X/Y-axis emerg. stop input 24 V DC Shell Note 1. The example shows a 3-phase, 200-V AC input to the Servo Driver for the main circuit power supply. Be sure to provide a power supply and wiring conforming to the power supply specifications for the Servo Driver in use. Note 2. Incorrect signal wiring can cause damage to Units and the Servo Driver. Note 3. Leave unused signal lines open and do not wire them. Note 4. Use mode 2 for origin search. Note 5. Use the 24-V DC power supply for command pulse signals as a dedicated power supply. Note 6. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric). Note 7. This wiring diagram is for the X axis only. If the other axis is to be used, connect to the Servo Driver in the same way. Note 8. Make the setting so that the Servo can be turned ON and OFF with the RUN signal. 6-4 Appendix Chapter 6 H Connection Example 4: Connecting to SYSMAC C500-NC222-E Position Control Units Main circuit power supply Class-3 ground C500-NC222-E Main circuit contact Surge killer Noise filter 200/230 V AC 50/60Hz R88D-WTj MD Connector Name Signal X axis + A-phase input X axis -- A-phase input DC reactor X axis + B-phase input X axis -- B-phase input X axis + Z-phase input X axis -- Z-phase input X-axis speed command X-axis speed cmnd., 0V 0V R88M-Wj 24 V DC 24 V for OUT output Red X-axis OUT 2 output White Blue Green/ Yellow EXT IN Connector Name Power Cable R88A-CAWj Signal 24 V DC 0V X-axis CCW limit input Shell X-axis extrnl. stop input X-axis origin input Encoder Cable R88A-CRWj X-axis external servo free input X-axis CW limit input Frame ground 24 V for input 24 V DC 0V Note 1. The example shows a -phase, 200-V AC input to the Servo Driver for the main circuit power supply. Be sure to provide a power supply and wiring conforming to the power supply specifications for the Servo Driver in use. Note 2. Incorrect signal wiring can cause damage to Units and the Servo Driver. Note 3. Leave unused signal lines open and do not wire them. Note 4. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric). Note 5. This wiring diagram is an example of X-axis wiring only. For two-axis control, the external input and Driver wiring must be connected for the Y axis in the same way. Note 6. External output 2 (OUT-2X) can be turned ON and OFF with external servo-unlocked input, at which time external output 2 of the C500-NC222-E’s address numbers 420 (X axis) and 820 (Y axis) must be set to 1 (turned OFF at the time of servo free). Note 7. When the C500-NC222-E is used in NC221 mode, external servo-unlocked input works as emergency stop input. Therefore external output 2 cannot be used as a RUN signal. Input a RUN signal from other I/O terminals. Note 8. Make the setting so that the Servo can be turned ON and OFF with the RUN signal. 6-5 Appendix Chapter 6 H Connection Example 5: Connecting to SYSMAC Motion Control Units Main circuit power supply Noise filter Main circuit contact 3-phase 200/230 V AC 50/60 Hz CS1W-MC221/421 CV500-MC221/421 C200H-MC221 Class-3 ground Surge killer R88D-WTj DRV connector Name 24 V DC 24 V input 24 V input ground X-axis alarm input X-axis RUN command output X-axis alarm reset output DC reactor X-axis SEN signal ground X-axis SEN signal output X-axis feedback ground X-axis A phase input R88M-Wj X-axis A phase input X-axis B phase input Red X-axis B phase input White X-axis Z phase input Power Cable R88A-CAWj Blue X-axis Z phase input Green/ Yellow X-axis speed command X-axis speed command ground Shell 24 V output 24 V output ground I/O connector Name Encoder Cable R88A-CRWj 24 V DC 24 V input X-axis CW limit input X-axis CCW limit input X-axis emergency stop input Battery 2.8 to 4.5 V DC X-axis origin proximity input 24 V input ground Note 1. The example shows a three-phase, 200-V AC input to the Servo Driver for the main circuit power supply. Be sure to provide a power supply and wiring conforming to the power supply specifications for the Servo Driver in use. Note 2. Incorrect signal wiring can cause damage to Units and the Servo Driver. Note 3. Leave unused signal lines open and do not wire them. Note 4. Connect terminals and wiring marked with an asterisk (*) when using an Absolute Encoder. Note 5. This wiring diagram is an example of X-axis wiring only. For two-axis control, the external input and Driver wiring must be connected for the Y axis in the same way. Note 6. Always short NC I/O terminals that are not used among the Motion Control Unit’s I/O connectors. Note 7. Make the setting so that the Servo can be turned ON and OFF with the RUN signal. 6-6 Appendix Chapter 6 H Connection Example 6: Connecting to C200HW--MC402-E Motion Control Unit -E Note 1. The example shows a three-phase, 400-V AC servo system with an incremental encoder type (or incremental mode if ABS motor is used) motor. Be sure to provide a power supply and wiring confirming to the power supplies specifications for the Servo Driver in use. Note 2. Incorrect signal wiring can cause damage to Units and Servo Driver. Note 3. Leave unused signal lines open and do not wire them. Note 4. This wiring diagram is an example of axis 0 of the Omron C200HW-MC402-E (4-axis controller). To control more than one axis, connect other pins and servo system in a similar way. For a complete pin assignment of MC402-E, please refer to MC402-E manual (cat. no. W903-E2). Note 5. Make the driver parameter setting so that the Servo can be turned ON and OFF with the RUN signal. Note 6. For multi-axis control, MC402-E connection kit is recommended. Please refer to MC402-E manual (cat. no. W903-E2) for details. 6-7 Appendix 6-2 Chapter 6 Encoder Dividing Rate for Servo Controllers Encoder output pulses for OMNUC W-Series AC Servo Drivers can be set within a range of 16 to 16,384 pulses/revolution by setting the encoder dividing rate. Depending on the Controller’s encoder input maximum response frequency limits, however, the maximum numbers of revolutions are limited as shown in the following tables. H Encoder Divider Rates (Pn201) Parameter Parameter No. name Pn201 Encoder divider rate setting Explanation Sets the number of output pulses from the Servo Driver Factory Unit Setting Restart setting range power? 1,000 Pulses/r 16 to Yes 16,384 H Encoder Divider Rates (Pn201) and Maximum Rotation Speed (r/min) Model CS1W-MC221/421 C200H-MC221 CV500-MC221/421 C500-NC222 16,384 to 8,193 4 1,831 915 622 366 2, 1 457 8,192 to 4,097 4 3,662 1,831 1,245 732 2, 1 915 4,096 to 2,049 4 5,000 3,662 2,490 1,464 2,1 1,831 2,048 to 1,025 4 5,000 5,000 4,980 2,929 2,1 3,662 1,024 max. 4 5,000 5,000 5,000 5,000 2,1 Note 1. In this table, the dividing rates are shown in the top line above the multipliers. Note 2. For example, if operating an CS1W-MC221/421 at 5,000 r/min., set Pn201 (Encoder divider rate) to 4,096 (pulses/r) maximum. 6-8 Appendix 6-3 Chapter 6 Parameter Setting Tables H Function Selection Parameters (From Pn000) Parameter No. Parameter name Pn000 Function selecl tion basic switch Digit No. 0 1 Name Reverse rotation Control mode selection Setting Explanation 0 CCW direction is taken for positive command 1 CW direction is taken for negative command 0 Speed control by analog command 1 Position control by pulse train command 2 Torque control by analog command 3 Internally set speed control 4 Switches between internally set speed control and speed control 5 Switches between internally set speed control and position control 6 Switches between internally set speed control and torque control 7 Switches between position control and speed control 8 Switches between position control and torque control 9 Switches between torque control and speed control A Speed control with position lock b Position control with pulse prohibition 2 Unit No. setting 0 to F Servo Driver communications unit number setting (necessary for multiple Servo Driver connections when using personal computer monitoring software) 3 Not used. 0 (Do not change setting.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? 0010 0000 --- --- Yes 6-9 Appendix Parameter No. Parameter name Pn001 Function selecti aption plication switch 1 Chapter 6 Digit No. 0 1 2 3 Pn002 Function selection application switch 2 0 1 2 3 6-10 Name Setting Explanation Select stop if an alarm l occurs when Servomotor is OFF Select p stop when h prohibited drive is input 0 Servomotor stopped by dynamic brake. 1 Dynamic brake OFF after Servomotor stopped 2 Servomotor stopped with free run 0 Stop according to Pn001.0 setting (release Servomotor after stopping) 1 Stop Servomotor using torque set in Pn406, and lock Servomotor after stopping 2 Stop Servomotor using torque set in Pn406, and release Servomotor after stopping Select AC/DC power input 0 AC power supply: AC power supplied from L1, L2, (L3) terminals 1 DC power supply: DC power from +1, -- terminals Select g warning code d output 0 Alarm code only output from ALO1, ALO2, ALO3 1 Alarm code and warning code output from ALO1, ALO2, ALO3 Torque command input change (during position and speed control) 0 Not used. 1 Use TREF as analog torque limit input 2 Use TREF as torque feed forward input 3 Use TREF as analog torque limit when PCL and NCL are ON Speed command input change (during torque control) 0 Not used. 1 Use REF as analog speed limit input Operation switch when using absolute encoder 0 Use as absolute encoder 1 Use as incremental encoder Applicapp tion i method for full closedloop enen coder d 0 Full closed-loop encoder not used 1 Full closed-loop encoder used without phase 2 2 Full closed-loop encoder used without phase 2 3 Full closed-loop encoder used in reserse rotation mode without phase 2 4 Full closed-loop encoder used in reserse rotation mode without phase 2 Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? 1002 0000 --- --- Yes 0000 0000 --- --- Yes Appendix Parameter No. Parameter name Pn003 Function selecl tion applica plication switch 3 Chapter 6 Digit No. 0 Name Analog monitor 1 (AM) allocation Setting Explanation 0 Servomotor rotation speed: 1V/1000 r/min 1 Speed command: 1 V/1000 r/min 2 Torque command: 1 V/rated torque 3 Position deviation: 0.05 V/1 command unit 4 Position deviation: 0.05 V/100 command units 5 Command pulse frequency: 1 V/1000 r/min. 6 Servomotor rotation speed: 1 V/250 r/min 7 Servomotor rotation speed: 1 V/125 r/min 8 to F Not used. 1 Analog monitor 2 (NM) allocation 0 to F Same as Pn003.0 2 to 3 Not used. 0 (Do not change setting.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? 0002 0002 --- --- --- Pn004 Not used. --- --- (Do not change setting.) 0000 0000 --- --- --- Pn005 Not used. --- --- (Do not change setting.) 0000 0000 --- --- --- H Servo Gain Parameters (From Pn100) Parameter No. Parameter name Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting tti 100/200 V Default setting tti 400 V Unit Setting g range Restart power? ? Pn100 Speed loop Adjusts speed loop responsiveness. gain 80 40 Hz 1 to 2000 --- Pn101 Speed loop Speed loop integral time constant integration constant 2000 2000 x 0.01 ms 15 to 51200 --- Pn102 Position loop gain 40 40 1/s 1 to 2000 --- Pn103 Inertia ratio Set using the ratio between the machine system inertia and the Servomotor rotor inertia. 300 0 % 0 to 10000 --- Pn104 Speed loop Adjusts speed loop responsiveness (enabled by gain 80 gain 2 switching input). 40 Hz 1 to 2000 --- Pn105 Speed loop Speed loop integral time constant (enabled by gain integration switching input). constant 2 2000 2000 x 0.01 ms 15 to 51200 --- Pn106 Position loop gain 2 Adjusts position loop responsiveness (enabled by gain switching input). 40 40 1/s 1 to 2000 --- Pn107 Bias rotational speed Sets position control bias. 0 0 r/min 0 to 450 --- Pn108 Bias addition band Sets the position control bias operation start using deviation counter pulse width. 7 7 Command unit 0 to 250 --- Pn109 Feed-forward amount Position control feed-forward compensation value 0 0 % 0 to 100 --- Adjusts position loop responsiveness. 6-11 Appendix Parameter No. Parameter name Pn10A Feed-forward command filter Pn10b Speed control g setting Chapter 6 Explanation (See note 1.) Default setting 100/200 V Default setting 400 V Sets position control feed-forward command filter. 0 0 Digit No. Name P control switching conditions Setting Explanation (See note 2.) 0 Sets internal torque command value conditions (Pn10C). 1 Sets speed command value conditions (Pn10d). 2 Sets acceleration command value conditions (Pn10E) 3 Sets deviation pulse value conditions (Pn10F) 4 No P control switching function 1 Speed control loop switching 0 PI control 1 P control 2, 3 Not used. 0 (Do not change setting.) Unit Setting range Restart power? 0 x 0.01 ms 0 to 6400 --- 004 000 --- --- Yes Pn10C P control switching (torque command) Sets level of torque command to switch from PI control to P control. 200 200 % 0 to 800 --- Pn10d P control switching (speed command) Sets level of speed command to switch from PI control to P control. 0 0 r/min 0 to 10000 --- Pn10E P control switching (acceleration command) Sets level of acceleration command to switch from PI 0 control to P control. 0 10 r/min/s 0 to 3000 --- Pn10F P control switching (deviation pulse) Sets level of deviation pulses to switch from PI control to P control. 10 0 Command unit 0 to 10000 --- Pn110 Online autotuning g setting 0 0012 0010 --- --- Yes 1 2 3 6-12 Selects online g auto-tuning Selects speed feedback comcom pensation function 0 Auto-tunes initial operations only after power is turned ON. 1 Always auto-tunes. 2 No auto-tuning 0 ON 1 OFF Selects 0 adhesive f i ti friction 1 compensation function Friction compensation: OFF 2 Friction compensation: rated torque ratio large 0 (Do not change setting.) Not used. Friction compensation: rated torque ratio small Appendix Parameter No. Parameter name Chapter 6 Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn111 Speed feedback compensat ing gain Adjusts speed loop feedback gain. 100 100 % 1 to 500 --- Pn112 Not used. (Do not change setting.) 100 100 --- --- --- Pn113 Not used. (Do not change setting.) 1000 1000 --- --- --- Pn114 Not used. (Do not change setting.) 200 200 --- --- --- Pn115 Not used. (Do not change setting.) 32 32 --- --- --- Pn116 Not used. (Do not change setting.) 16 16 --- --- --- Pn117 Not used. (Do not change setting.) 100 100 --- --- --- Pn118 Not used. (Do not change setting.) 100 100 --- --- --- Pn119 Not used. (Do not change setting.) 50 50 --- --- --- Pn11A Not used. (Do not change setting.) 1000 1000 --- --- --- Pn11b Not used. (Do not change setting.) 50 50 --- --- --- Pn11C Not used. (Do not change setting.) 70 70 --- --- --- Pn11d Not used. (Do not change setting.) 100 100 --- --- --- Pn11E Not used. (Do not change setting.) 100 100 --- --- --- Pn11F Not used. (Do not change setting.) 0 0 --- --- --- Pn120 Not used. (Do not change setting.) 0 0 --- --- --- Pn121 Not used. (Do not change setting.) 50 50 --- --- --- Pn122 Not used. (Do not change setting.) 0 0 --- --- --- Pn123 Not used. (Do not change setting.) 0 0 --- --- --- Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. 6-13 Appendix Chapter 6 H Position Control Parameters (From Pn200) Parameter No. Pn200 Parameter name Position control g1 setting Explanation (See note 1.) Digit No. 0 1 2 3 Name Command pulse mode Setting Explanation (See note 2.) 0 Feed pulse forward/reverse signal: Positive logic 1 Forward pulse/reverse pulse: Positive logic 2 90° phase difference (A/B phase) signal (x1): Positive logic 3 90° phase difference (A/B phase) signal (x2): Positive logic 4 90° phase difference (A/B phase) signal (x4): Positive logic 5 Feed pulses/Forward/reverse signal: Negative logic 6 Forward pulse/reverse pulse: Negative logic 7 90° phase difference (A/B phase) signal (x1): Negative logic 8 90° phase difference (A/B phase) signal (x2): Negative logic 9 90° phase difference (A/B phase) signal (x4): Negative logic 0 High level signal 1 Rising signal (low to high) 2 Low level signal 3 Falling signal (low to high) Deviation counter reset if an alarm occurs when the Servomot or is OFF 0 Deviation counter reset if an alarm occurs when Servomotor is OFF. 1 Deviation counter not reset if an alarm occurs when Servomotor is OFF. 2 Deviation counter reset only if alarm occurs. Pulse command filter selection l ti 0 Command filter for line driver signal input (500 kpps) 1 Command filter for open-collector signal input (200 kpps) Deviation counter reset Default setting tti 100/200 V Default setting tti 400 V Unit Setting g range Restart power? ? 1011 0000 --- --- Yes Pn201 Encoder divider rate Sets the number of output pulses from the Servo Driver. 1000 16384 pulse/ rotation 16 to 16384 Yes Pn202 Electronic gear ratio G1 (numerator) Sets the pulse rate for the command pulses and Servo Servomotor travel distance. 4 4 --- 1 to 65535 Yes 1 1 --- 1 to 65535 Yes Pn203 6-14 Electronic gear ratio G2 (denominator) 0.01 ≤ G1/G2 ≤ 100 Appendix Parameter No. Parameter name Chapter 6 Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn204 Position Sets soft start for command pulse. (Soft start command characteristics are for the primary filter.) filter time constant 1 (primary filter) 0 0 x 0.01 ms 0 to 6400 --- Pn205 Absolute Sets the limit to the number of rotations when using encoder a Servomotor with an absolute encoder. multi-turn limit setting 65535 65535 rotations 0 to 65535 Yes Pn206 Full closedloop encoder pulse Sets the number of pulses for the full closed-loop encoder for one rotation of the motor (note 3) 16384 16384 Command unit 25 to 65535 --- Pn207 Position control setset ting 2 0 0000 0000 --- --- Yes 0 0 x 0.01 ms 0 to 6400 --- 1 2 to 3 Pn208 Position command filter time constant 2 Selects position command filter. 0 Primary filter (Pn204) 1 Linear acceleration and deceleration (Pn208) Speed command input switching (during position control) 0 Function not used 1 REF used as feed-forward input Not used. 0 (Do not change setting.) Sets soft start for command pulse. (soft start characteristics are for the linear acceleration and deceleration.) Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. Note 3. Do not set below 513. H Speed Control Parameters (From Pn300) Parameter No. Parameter name Explanation Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn300 Speed command scale Sets the speed command voltage (REF) 1000 600 0.01 v/No. rated rotations 150 to 3000 --- Pn301 No. 1 internal speed setting Number of rotations for No. 1 internal setting 100 100 r/min 0 to 10000 --- Pn302 No. 2 internal speed setting Number of rotations for No. 2 internal setting 200 200 r/min 0 to 10000 --- Pn303 No. 3 internal speed setting Number of rotations for No. 3 internal setting 300 300 r/min 0 to 10000 --- Pn304 Jog speed Sets rotation speed during jog operation. 500 500 r/min 0 to 10000 --- Pn305 Soft start acceleration time Sets acceleration time during speed control soft start. 0 0 ms 0 to 10000 --- Pn306 Soft start deceleration time Sets deceleration time during speed control soft start. 0 0 ms 0 to 10000 --- 6-15 Appendix Parameter No. Chapter 6 Parameter name Explanation Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn307 Speed command filter time constant Sets constant during filter of speed command voltage input (REF). 40 40 x 0.01 ms 0 to 65535 --- Pn308 Speed feedback filter time constant Sets constant during filter of speed feedback. 0 0 x 0.01 ms 0 to 65535 --- H Torque Control Parameters (From Pn400) Parameter No. Parameter name Pn400 Torque command scale Pn401 Explanation (See note 1.) Default setting tti 100/200 V Default setting tti 400 V Setting g range Restart power? ? Sets the torque command voltage (TREF) to output the rated torque. 30 30 0.1 V/ rated torque 10 to 100 --- Torque command filter time constant Sets the constant when filtering the internal torque command. 40 100 x 0.01 ms 0 to 65535 --- Pn402 Forward torque limit Forward rotation output torque limit (rated torque ratio). 350 800 % 0 to 800 --- Pn403 Reverse torque limit Reverse rotation output torque limit (rated torque ratio). 350 800 % 0 to 800 --- Pn404 Forward rotation external current limit Output torque limit during input of forward rotation current limit (rated torque ratio) 100 100 % 0 to 800 --- Pn405 Reverse rotation external current limit Output torque limit during input of reverse rotation current limit (rated torque ratio) 100 100 % 0 to 800 --- Pn406 Emergency stop torque Deceleration torque when an error occurs (rated torque ratio) 350 800 % 0 to 800 --- Pn407 Speed limit Sets the speed limit in torque control mode. 3000 10000 r/min 0 to 10000 --- Pn408 Torque q command d setting 0 0000 0000 --- --- --- 2000 2000 Hz 50 to 2000 --- Digit No. 1 to 3 Pn409 Notch filter frequency Name Setting Explanation (See note 2.) Selects notch h filter fil function. 0 Function not used. 1 Notch filter used for torque commands. Not used. 0 (Do not change setting.) Sets notch filter frequency for torque command Unit Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. H Sequence Parameters (From Pn500) Parameter No. Parameter name Pn500 Positioning completion range 1 Pn501 Position lock rotation speed 6-16 Explanation (See note 1.) Default setting tti 100/200 V Default setting tti 400 V Sets the range of positioning completed output 1 (INP1). 3 Sets the number of rotations for position lock during speed control. 10 Digit No. Name Setting Explanation (See note 2.) Unit Setting g range Restart power? ? 7 Command unit 0 to 250 --- 10 r/min 0 to 10000 --- Appendix Parameter No. Parameter name Chapter 6 Explanation (See note 1.) Digit No. Name Setting Explanation (See note 2.) Default setting 100/200 V Default setting 400 V Unit Setting range Restart power? Pn502 Rotation speed for motor rotation detection Sets the number of rotations for the Servomotor rotation detection output (TGON). 20 20 r/min 1 to 10000 --- Pn503 Speed conformity signal output width Sets the allowable fluctuation (number of rotations) for the speed conformity output (VCMP). 10 10 r/min 0 to 100 --- Pn504 Positioning completion range 2 Sets the range for positioning completed output 2 (INP2). 3 7 Command unit 1 to 250 --- Pn505 Deviation counter overflow level Sets the detection level for the deviation counter over alarm. 1024 1024 x 256 command unit 1 to 32767 --- Pn506 Brake timing 1 Sets the delay from the brake command to the Servomotor turning OFF. 0 0 x 10 ms 0 to 50 --- Pn507 Brake command speed Sets the spread for outputting the brake command. 100 100 r/min 0 to 10000 --- Pn508 Brake timing 2 Sets the delay time from the Servomotor turning OFF to the brake command output. 50 50 x 10 ms 10 to 100 --- Pn509 Momentary hold time Sets the time during which alarm detection is disabled when a power failure occurs. 20 20 ms 20 to 1000 --- 6-17 Appendix Parameter No. Parameter name Pn50A Input signal selection 1 Chapter 6 Explanation (See note 1.) Digit No. 0 1 2 3 6-18 Name Setting Explanation (See note 2.) Default setting 100/200 V Input signal allocation mode d 0 8100 Sets the sequence input signal allocation to the same as R88D-UT. 1 User-defined sequence input signal allocation RUN g signal (RUN comman d) input terminal allocation 0 Allocated to CN1, pin 40: Valid for low output. 1 Allocated to CN1, pin 41: Valid for low output 2 Allocated to CN1, pin 42: Valid for low output 3 Allocated to CN1, pin 43: Valid for low output 4 Allocated to CN1, pin 44: Valid for low output 5 Allocated to CN1, pin 45: Valid for low output 6 Allocated to CN1, pin 46: Valid for low output 7 Always enabled. 8 Always disabled. 9 Allocated to CN1, pin 40: Valid for high output A Allocated to CN1, pin 41: Valid for high output b Allocated to CN1, pin 42: Valid for high output C Allocated to CN1, pin 43: Valid for high output d Allocated to CN1, pin 44: Valid for high output E Allocated to CN1, pin 45: Valid for high output F Allocated to CN1, pin 46: Valid for high output MING signal input terminal allocation 0 to F Same as Pn50A.1. POT signal Input terminal allocation 0 to F Same as Pn50A.1 MING (gain reduction) signal allocation POT (forward drive prohibited) signal allocation Default setting 400 V 2100 Unit --- Setting range Restart power? --- Yes Appendix Parameter No. Parameter name Pn50b Input signal selection 2 Chapter 6 Explanation (See note 1.) Digit No. 0 1 2 3 Pn50C Input signal selection 3 0 1 2 3 Pn50d Input signal selection 4 0 1 2 3 Name Setting Explanation (See note 2.) NOT signal Input terminal allocation 0 to F Same as Pn50A.1. RESET signal Input terminal allocation 0 to F Same as Pn50A.1. PCL signal Input terminal allocation 0 to F Same as Pn50A.1. NCL signal Input terminal allocation 0 to F Same as Pn50A.1. RDIR signal Input terminal allocation 0 to F Same as Pn50A.1. SPD1 signal Input terminal allocation 0 to F Same as Pn50A.1. SPD2 signal Input terminal allocation 0 to F Same as Pn50A.1. TVSEL signal Input terminal allocation 0 to F Same as Pn50A.1. PLOCK signal Input terminal allocation 0 to F Same as Pn50A.1. IPG signal Input terminal allocation 0 to F Same as Pn50A.1. GSEL signal Input terminal allocation 0 to F Same as Pn50A.1. Not used. 0 (Do not change setting.) Default setting 100/200 V Default setting 400 V 6548 6543 8888 8888 Unit Setting range Restart power? --- --- Yes 8888 --- --- Yes 8888 --- --- Yes NOT (reverse drive prohibited) signal allocation RESET (alarm reset) signal allocation PCL (forward rotation current limit) signal allocation NCL (reverse rotation current limit) allocation RDIR (rotation direction command) signal allocation SPD1 (speed selection reference 1) signal allocation SPD2 (speed selection command 2) signal allocation TVSEL (control mode switching) signal allocation PLOCK (position lock command) signal allocation IPG (pulse disable) signal allocation GSEL (gain switching) signal allocation 6-19 Appendix Parameter No. Parameter name Pn50E Output p signal i l selection 1 Chapter 6 Explanation (See note 1.) Digit No. 0 No output 1 Allocated to CN1 pins 25, 26 2 Allocated to CN1 pins 27, 28 3 Allocated to CN1 pins 29, 30 0 to 3 Same as Pn50E.0. TGON signal output terminal allocation 0 to 3 READY signal output terminal allocation 0 to 3 CLIMT signal output terminal allocation 0 to 3 VLIMT signal output terminal allocation 0 to 3 BKIR signal output terminal allocation 0 to 3 WARN signal output terminal allocation 0 to 3 INP2 signal output terminal allocation 0 to 3 1 to 3 Not used. 0 (Do not change setting.) 0 to 3 Not used. 8 (Do not change setting.) 3 0 1 2 3 Pn510 Pn511 6-20 Output signal selection 3 Not used. Explanation (See note 2.) 0 2 Output signal selection 2 Setting INP1 signal i l (positioni ng complete d 1) output terminal allocation VCMP signal output terminal allocation 1 Pn50F Name 0 Default setting 100/200 V Default setting 400 V 3211 3211 0000 Unit Setting range Restart power? --- --- Yes 0000 --- --- Yes 0000 0000 --- --- Yes 8888 8888 --- --- --- VCMP (speed coincidence) signal allocation Same as Pn50E.0. TGON (Servomotor rotation detection) signal allocation Same as Pn50E.0. READY (Servomotor warmup complete) signal allocation Same as Pn50E.0. CLIMT (current limit detection) signal allocation Same as Pn50E.0. VLIMT (speed limit detection) signal allocation Same as Pn50E.0. BKIR (brake interlock) signal allocation. Same as Pn50E.0. WARN (warning) signal allocation Same as Pn50E.0. INP2 (positioning completed 2) signal allocation Appendix Parameter No. Pn512 Parameter name Output signal reverse Chapter 6 Explanation (See note 1.) Digit No. 0 1 2 3 Pn51A Name Setting Explanation (See note 2.) Output signal reverse for CN1 pins 25, 26 0 Not reversed. 1 Reversed. Output signal reverse for CN1 pins 27, 28 0 Not reversed. 1 Reversed. Output signal reverse CN1 pins 29, 30 0 Not reversed. 1 Reversed. Not used. 0 (Do not change setting.) Position er- Sets the allowable error for a full closed-loop or ror oversemiclosed-loop encoder flow level between motor and load Default setting 100/200 V Default setting 400 V 0000 0000 0 Comma nd unit Unit Setting range Restart power? --- --- Yes 0 to 32767 --- --- Note 1. Explanation for parameters set using 5 digits. Note 2. Explanation for parameters requiring each digit No. to be set separately. H Other Parameters (From 600) Parameter No. Parameter name Explanation Default setting Unit Setting range Restart power? Pn600 Regeneration resistor capacity Setting for regeneration resistor load ratio monitoring calculations 0 x 10 W From 0 (varies by Unit.) --- Pn601 Not used. (Do not change setting.) 0 --- --- --- 6-21 Appendix Chapter 6 H Functional Parameters User Constant Fn000 Fn001 Fn002 Fn003 Fn004 Fn005 Fn006 Fn007 Fn008 Fn009 Fn00A Fn00B Fn00C Fn00D Fn00E Fn00F Fn010 Fn011 Fn012 Fn013 Fn014 6-22 Function Alarm traceback data display. Rigidity setting during online autotuning. JOG mode operation. Zero-point search mode. (Fixed constant) User constant settings initialization. Alarm traceback data clear. Writing to EEPROM inertia ratio data obtained from online autotuning. Absolute encoder multi-turn reset and ancoder alarm reset. Automatic tuning of analog (speed, torque) reference offset. Manual adjustment of speed reference offset. Manual adjustment of torque reference offset. Manual zero-adjustment of analog monitor output. Manual gain-adjustment of analog monitor output. Automatic offset-adjustment of motor current detection signal. Manual offset-adjustment of motor current detection signal. Password setting (protects user constants from being changed). Motor models display. Software version display. Multiturn limit setting change when a Multiturn Limit Disagreement Alarm (A.CC) occurs. Option unit detection results clear. Appendix Chapter 6 H Monitoring Parameters User Constant Un000 Un001 Un002 Un003 Un004 Un005 Un006 Un007 Un008 Content of Display Unit Actual motor speed Input speed reference Internal torque reference Rotation angle 1 Rotation angle 2 Input signal monitor Output signal monitor Input reference pulse speed Error counter value Un009 Accumulated load rate r/min r/min % pulse deg --r/min reference units % Un00A Regenerative load rate % Un00B Power consumed by DB resistance % Un00C Un00D Input reference pulse counter Feedback pulse counter --- Remarks --Value for rated torque Number of pulses from the origin Angle from the origin (electrical angle) ---Amount of position error Value for the rated torque as 100% Displays effective torque in 10-s cycle. Value for the processable regenerative power as 100%. Displays effective torque in 10-s cycle. Value for the processable power when dynamic brake is applied as 100%. Displays effective torque in 10-s cycle. Displayed in hexadecimal. Displayed in hexadecimal. 6-23 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No.I531-E2-02 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code 01 02 Date June 2001 March 2002 Revised content Original production Update extension range to 15 kW Revision History Thank you for choosing this OMNUC W-series product. Proper use and handling of the product will ensure proper product performance, will lengthen product life, and may prevent possible accidents. Please read this manual thoroughly and handle and operate the product with care. NOTICE 1. This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible. 2. Although care has been given in documenting the product, please contact your OMRON representative if you have any suggestions on improving this manual. 3. The product contains dangerous high voltages inside. Turn OFF the power and wait for at least five minutes to allow power to discharge before handling or working with the product. Never attempt to disassemble the product. 4. We recommend that you add the following precautions to any instruction manuals you prepare for the system into which the product is being installed. 1. • Precautions on the dangers of high-voltage equipment. 1. • Precautions on touching the terminals of the product even after power has been turned OFF. (These terminals are live even with the power turned OFF). 5. Specifications and functions may be changed without notice in order to improve product performance. 6. Positive and negative rotation of AC Servomotors described in this manual are defined as looking at the end of the output shaft of the motor as follows: counterclockwise rotation is positive and clockwise rotation is negative. 7. Do not perform withstand-voltage or other megameter tests on the product. Doing so may damage internal components. 8. Servomotors and Servo Drivers have a finite service life. Be sure to keep replacement products on hand and to consider the operating environment and other conditions affecting the service life. 9. The OMNUC W Series can control both incremental and absolute encoders. Differences in functions of specifications according to the encoder type are indicated in this manual. Be sure to check the model that is being used, and follow the relevant specifications. 1.• Servomotors with incremental encoders: 1.• R88M-WH-/-WL-/-WF-/-WM-/-WR- 1.• Servomotors with absolute encoders: 1.• R88M-WT-/-WS-/-WC-/-WT- Items to Check After Unpacking Check the following items after removing the product from the package: • Has the correct product been delivered (i.e., the correct model number and specifications)? • Has the product been damaged in shipping? • Are any screws or bolts loose? Cat. No. I531-E2-02 OMNUC W-series AC SERVOMOTORS/SERVO DRIVERS USER’S MANUAL Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69 NL - 2132 JD Hoofddorp The Netherlands Tel.: +31 (0)23 56 81 300 Fax: +31 (0)23 56 81 388 Website: www.eu.omron.com Cat. No. I531-E2-02 USER’S MANUAL OMNUC W SERIES MODELS R88M-W (AC Servomotors) MODELS R88D-WT (AC Servo Drivers) Authorized Distributor: AC SERVOMOTORS/SERVO DRIVERS (400 VAC type included) Cat. No. I531-E2-02 Note: Specifications subject to change without notice. Printed in The Netherlands ">
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Key Features
- Faster Response and Rotation Speed
- Wider Selection
- IP67 (Waterproof) Servomotors
- Conformity to Standards
- Built-in Regenerative Power Processing
- Harmonic Current Control Measures
- Online Autotuning