32/64/76-Slot, 5.2 Gbyte-Drive
Optical Jukebox
Upgrade and Conversion Instructions
Edition 1
Part No. C1160-90018
Printed in USA 3/98
Printing History
New editions of these instructions incorporate all material updated since the
previous edition. The printing date and part number indicate the current edition. The
printing date changes when a new edition is printed. (Minor corrections and updates
incorporated at reprint do not change this date.)
Part number C1160-90018
ii
Edition 1
March 1998
Typographical Conventions
The following typographical conventions are used in these instructions:
Emphasis: Denotes important information.
Keycap:
Keys on the library.
Computer Output: Information displayed in the display window and screen
menu items that you can select.
WARNING
Warnings call attention to a procedure or practice that could result in personal
injury if not correctly performed. Do not proceed until you fully understand
and meet the required conditions.
CAUTION
Cautions call attention to an operating procedure or practice that could damage the
product if not correctly performed. Do not proceed until understanding and meeting
these required conditions.
NOTE
Notes provide information that can be helpful in understanding the operation of the
product.
iii
These Instructions
These upgrade/conversion instructions include the following topics:
Chapter 1
Checking the parts in your kit against the parts list. Checking
that you have the correct tools. Checking that you have the most
current firmware for the jukebox controller and the drives.
Chapter 2
Procedures for adding two drives to a two-drive
5.2-Gbyte-drive jukebox and enabling 32 additional cartridge
slots.
Chapter 3
Procedures for converting two- or four-drive 2.6-Gbyte-drive
jukeboxes to two- or four-drive 5.2-Gbyte-drive jukeboxes.
Chapter 4
Checking and upgrading the jukebox controller and drives
firmware to the most current revision level.
Chapter 5
Verifying proper jukebox operation, applying labels and
nameplates reflecting the upgrade/conversion, and cleanup.
iv
1
First Steps
1-1
First Steps
Overview
Overview
This chapter provides the following:
•
Contents of each upgrade and conversion kit
•
A checklist of equipment, tools, and firmware needed
1-2
First Steps
Upgrades, Conversions, and Kit Contents
Upgrades, Conversions, and Kit Contents
These instructions explain how to install upgrade/conversion kits for the following
product configurations.
NOTE
•
Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32
additional cartridge slots.
•
Converting a two-drive 2.6-Gbyte-drive jukebox to a two-drive 5.2-Gbyte-drive
jukebox and adding 32 additional cartridge slots (not activated).
•
Converting a four-drive, 64-slot 2.6-Gbyte-drive jukebox to a four-drive, 64-slot
5.2-Gbyte-drive jukebox.
•
Converting two- drive, 76-slot 2.6-Gbyte-drive jukebox to a two-drive, 76-slot
5.2-Gbyte-drive jukebox.
A “J,” “K,” and “L,” suffix on a kit number denotes the sales channel in which this
jukebox is distributed.
A “J” suffix on a kit number means that the kit is used on reseller channel products.
“K” and “L” suffixes means that the kit is used on OEM jukeboxes.
What is an Upgrade?
Upgrades add drives of the same technology to a jukebox. With this jukebox, it also
means enabling 32 additional cartridge slots that are installed in the factory but not
used until four drives are installed. After the upgrade the jukebox can access 64
slots.
NOTE
One two-drive model of this 5.2 Gbyte drive jukebox uses 76 slots. That model
cannot be upgraded.
For an upgrade, use the following steps:
Step 1 - Check the upgrade kit contents and that you have the necessary equipment,
tools, and firmware.
Step 2 - Go to Chapter 2, “Upgrading Drives and Capacity”
Step 3 - Go to Chapter 4, “Downloading Firmware”
Step 4 - Go to Chapter 5 - “Verifying Proper Jukebox Operation, Labeling, and
Cleanup.”
1-3
First Steps
Upgrades, Conversions, and Kit Contents
Table 1-1
Contents of the C1155J/K/L Upgrade Kits
Qty
Part
Number
5.2 Gbyte drive
2
C1113-60008
configuration module
1
C1170-60003
drive enclosure
assembly
2
C1170-60047
drive power cable
2
C1170-60054
drive interface cable
2
C1170-60062
drive SCSI cable
2
C1173-60059
T-20 screws
5
0515-2282
extra assembly and panel
mounting screws
M3x6 T-10 screws
10
0515-2382
for mounting drives in the
drive enclosure
cable clamp
2
1400-0611
product label
1
5181-9902
placed over the current
product label
320ex nameplate
1
C1160-84309
C1155J, C1155K and
C1155L option #726 kits
only
Upgrade and
Conversion Instructions
1
C1160-90018
These instructions.
Part
Comments
What is a Conversion?
Conversions of this jukebox mean changing from a previous capacity drive
technology (2.6 Gbyte) to the new capacity (5.2 Gbyte).
The drives are changed one-to-one. If the jukebox had two 2.6 Gb drives before, it
will have two 5.2 Gb drives after the conversion. If the jukebox had four 2.6 Gb
drives, it will have four 5.2 Gb drives.
1-4
First Steps
Upgrades, Conversions, and Kit Contents
All jukeboxes of the 5.2-Gbyte generation are shipped with a full complement of 64
cartridge slots. In addition to converting the drive technology to 5.2 Gbyte capacity,
the conversion kits also provide the capability to add 32 cartridge slots to 32-slot
jukeboxes. By adding slots, the jukebox matches the configuration of the jukebox as
shipped from the factory and prepares the jukebox to upgrade to a four-drive 5.2
Gbyte drive jukebox later.
Check your conversion kit contents in the following table before you begin.
You will be using the following chapters:
Table 1-2
•
Chapter 3 - “Converting From 2.6 Gb Disk Drives to 5.2 Gb Disk Drives”
•
Chapter 4 - “Downloading Firmware”
•
Chapter 5 - ““Verifying Jukebox Operation, Labeling, and Cleanup”
Contents of the C5131J/K/L Conversion Kits
Qty
Part
Number
5.2 Gbyte drive
2
C1113-60008
interposer PCA
1
C1150-60004
interface PCA
1
C1150-60008
8-slot magazine
8
C1100-44400
RFI clamp
2
869623
EMI gasket
1
C1160-80602
T-20 screws
6
0515-2282
extra assembly and panel
mounting screws
M3x6 T-10 screws
16
0515-2382
for mounting drives in the
drive enclosure
flat cable clamp
2
1400-0514
left panel - flint grey
1
C5175-00202
C5131J & C5131L options
#700 & 726 (not labeled)
right panel - flint grey
1
C5175-00204
C5131J & C5131 options
#700 & 726 (not labeled)
Part
Comments
two plates, two end clips
1-5
First Steps
Upgrades, Conversions, and Kit Contents
Qty
Part
Number
left panel - parchment
white
1
C5175-00203
right panel - parchment
white
1
C5175-00205
product label
1
5181-9902
placed over the current
product label
160ex nameplate
1
C1150-84303
C5131J kit only
Part
Comments
or
User Guide
1
C1150-84304
C5131K and C5131L
option #726
C1160-90015
C5131J kit only
or
C1160-90016
or
Table 1-3
C5131K and C5131L #726
kits only
C1160-90017
C5131L #700 and #768 kits
only
User Guide, localized
CD ROM
1
C1160-90001
C5131J kit only
Upgrade and
Conversion Instructions
1
C1160-90018
These instructions.
Contents of the C5132J/K/L Conversion Kits
Qty
Part
Number
5.2 Gbyte drive
4
C1113-60008
interposer PCA
1
C1150-60004
interface PCA
1
C1150-60008
configuration module
1
C1170-60003
Part
1-6
Comments
First Steps
Upgrades, Conversions, and Kit Contents
Part
Part
Number
Qty
Comments
RFI clamp
2
869623
two plates, two end clips
EMI gasket
1
C1160-80602
T-20 screws
6
0515-2282
extra assembly and panel
mounting screws
M3x6 T-10 screws
32
0515-2382
for mounting drives in the
drive enclosure
flat cable clamp
2
1400-0514
left panel - flint grey
1
C5175-00202
C5132J & C5131L options
#700 & 726
right panel - flint grey
1
C5175-00204
C5132J & C5131L options
#700 & 726
left panel - parch.white
1
C5175-00203
C5132L #768 kit only
right panel - parch
white
1
C5175-00205
C5132L #768 kit only
product label
1
5181-9902
placed over the current
product label
320ex nameplate
1
C1160-84309
C5132J kit only
or
C1160-84310
C5132K and C5132L #726
kits only
1-7
First Steps
Upgrades, Conversions, and Kit Contents
Part
User Guide
Qty
Part
Number
1
C1160-90015
Comments
C1132J kit only
or
C1160-90016
or
Table 1-4
C5132K and C5132L
option #726 kits only
C1160-90017
C5132L #700 and #768 kits
only
User Guide, localized
CD ROM
1
C1160-90001
C5132J kit only
Upgrade and
Conversion Instructions
1
C1160-90018
These instructions.
Contents of the C5133J/L Conversion Kits
Qty
Part
Number
5.2 Gbyte drive
2
C1113-60008
interposer PCA
1
C1150-60004
interface PCA
1
C1150-60008
configuration module
1
C1170-60003
RFI clamp
2
869623
EMI gasket
1
C1160-80602
T-20 screws
6
0515-2282
extra assembly and panel
mounting screws
M3x6 T-10 screws
16
0515-2382
for mounting drives in the
drive enclosure
flat cable clamp
2
1400-0514
left panel - flint grey
1
C5175-00202
Part
1-8
Comments
wo plates, two end clips
C5132J & C5131L #700 &
726 kits only
First Steps
Upgrades, Conversions, and Kit Contents
Qty
Part
Number
right panel - flint grey
1
C5175-00204
C5132J & C5131L #700 &
726 kits only
left panel - parch.white
1
C5175-00203
C5133L #768 kit only
right panel - parch
white
1
C5175-00205
C5133L #768 kit only
product label
1
5181-9902
placed over the current
product label
400ex nameplate
1
C1170-84302
C5133J
Part
Comments
or
User Guide
1
C1170-84310
C5133K and C5133L #726
kits only
C1160-90015
C1133J kit only
or
C1160-90016
or
C5133K and C5133L
option #726 kits only
C1160-90017
C5133L #700 and #768 kits
only
User Guide, localized
CD ROM
1
C1160-90001
C5133J kit only
Upgrade and
Conversion Instructions
1
C1160-90018
These instructions.
1-9
First Steps
Equipment, Tools, and Firmware Needed
Equipment, Tools, and Firmware Needed
PC Tool Equipment and Software Needed
When upgrading or converting the library you will be connecting your PC tool to the
jukebox for two reasons: downloading firmware to the jukebox controller and drives
and verifying proper operation of the drives after installation. The following
hardware and software is required:
•
IBM AT-compatible computer
•
Adaptec interface board
•
Cables and adapters that will enable you to connect the SCSI port of your PC
tool to a high-density SCSI port on the jukebox.
In addition to a service SCSI cable stored inside the jukebox you may need an
adapter from the list below:
PTI cable:
50-pin to 68-pin cable (PTI part number HP01)
Adaptec products
Adaptec APA 1460 connector
(Adaptec part no. ACK-1460-50HD)
Internal converter
(Adaptec part no. ACK-68P-50P-IU)
Standard 68-pin male to 68-pin male SCSI cable
•
A firmware download utility
•
An MO scratch disk for testing the drives.
SCSI PRO®
SCSI Toolbox®
CoComp
Peripheral Test Instruments (PTI)
www.cocomp.com
www.pti.com
1-10
First Steps
Equipment, Tools, and Firmware Needed
Tools Required
•
T-10 and T-20 Torx® drivers
Firmware Needed
Before beginning an upgrade or conversion, obtain the most current version of the
jukebox controller and drive firmware for the model and option of the jukebox you
are upgrading/converting.
Firmware for all models and options of this jukebox is available for download at:
www.hp.com/isgupport/optical/fw/firmware.html.
1-11
First Steps
Equipment, Tools, and Firmware Needed
1-12
2
Upgrading Drives and Capacity in 5.2
Gb Drive Jukeboxes
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Before You Begin
Before You Begin
Check the kit contents, tools and equipment needed for this upgrade in Chapter 1.
IMPORTANT
Before you begin, make sure you have the most current firmware for the jukebox
controller and the drives for the model and option jukebox you are upgrading.
Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.
2-2
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Remove the Right and Left Access Panels
Remove the Right and Left Access Panels
WARNING
Disconnect the power cord before taking the jukebox apart to prevent possible
electrical shock.
CAUTION
Do not switch off power to the jukebox until you are sure the SCSI bus is inactive.
Switching off the jukebox when the SCSI bus is active can cause data loss and/or
indeterminate bus states.
1. Turn power off.
The power switch is to the right of the mailslot on Figure Figure 2-1.
2. Unplug the power cord from the power source.
3. Refer to Figure 2-1 for the location of the right and left panels and the mounting
screw on the right-side panel. (Right and left are as viewed from the front of the
jukebox.)
a. Remove the combination slotted/Torx screw on the bottom of the right side
panel and lift the panel off.
b. Lift the left-side panel up slightly and then rotate the panel away.
2-3
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Remove the Right and Left Access Panels
Figure 2-1
Right and Left Access Panels
2-4
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Add Drives
Add Drives
1. Disconnect all cables from the currently installed drives to the interposer PCA.
2. Remove the two T-20 screws securing the empty drive location cover plate ( # 1
on Figure 2-2).
Figure 2-2
Removing the Drive #3 and #4 Cover Plate
2-5
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Add Drives
3. Mount the two new drives into the two drive enclosures supplied in the kit.
a. Remove the adhesive backing on the plastic cable clamp and mount the
clamp at the position shown in #1 on Figure 2-4.
b. Remove the top and bottom cable access panels on the drive enclosure. Two
T-10 screws hold each plate (see #1 on Figure 2-4).
Figure 2-3
Removing Top and Bottom Cable Access Panels
c. Place the new drive into the enclosure at the top position (see #2 on Figure
2-4). Secure with two T-10 screws on each side.
2-6
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Add Drives
Figure 2-4
Inserting a Drive Into a Drive Enclosure and Connecting Drive Cables
d. As you connect the drive interface cables into their connectors on the rear of
the drive, slide the cables into the cable clamps.
e. Mount the drive in the enclosure with four T-10 screws
f. Replace the top and bottom cable access panels. Secure them with two T-10
screws apiece.
2-7
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Add Drives
Figure 2-5
Mounting the Drive Into the Enclosure
g. Slide the enclosure into the chassis and secure the enclosure to the chassis
with one T-20 screw.
4. Repeat Step 3 a to g for the second drive.
5. For all drives, connect the drive cables to the interposer PCA (see Figure 2-6).
NOTE
•
SCSI cable (#1)
•
drive interface cable (#2 )
•
drive fan power cable (#3 )
•
drive power cable (#3)
Connect the drive power cable last.
2-8
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Add Drives
Figure 2-6
Connecting Drive Cables to the Interposer PCA
2-9
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Mount the Configuration Module
Mount the Configuration Module
Insert the configuration module into the connector on the interposer PCA as shown
in the figure below.
Figure 2-7
Mounting the Configuration Module
Go to Chapter 4, “Downloading Firmware.”
2-10
3
Converting 2.6 Gb Drive Jukeboxes to
5.2 Gb Drive Jukeboxes
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Before You Begin
Before You Begin
Check the kit contents, tools and equipment needed for this conversion in Chapter 1
IMPORTANT
Before you begin, make sure you have the most current firmware for the jukebox
controller and the drives for the model and option jukebox you are converting.
Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.
3-2
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Conversions
Conversions
1. If jukebox is not on, turn it on.
2. Ensure that there are no disks in the drives.
Execute EMPTY DRIVES from the control panel TEST * menu, if necessary.
IMPORTANT
Record the jukebox configuration settings so that the settings may be restored after
the conversion.
3. Record the jukebox configuration settings using the CONF * menu.
CAUTION
Do not switch off power to the jukebox until you are sure the SCSI bus is inactive.
Switching off the jukebox when the SCSI bus is active can cause data loss and/or
indeterminate bus states.
4. Turn jukebox power off and unplug the power cord from the power source.
3-3
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Remove the Right, Left and Rear Panels
Remove the Right, Left and Rear Panels
WARNING
Disconnect the power cord before taking the jukebox apart to prevent possible
electrical shock.
1. Remove the right-side, left-side, and rear panels.
Figure 3-1
•
the left-side panel does not use any fastening screws
•
the right-side panel has one combination slotted/Torx screw on the bottom
edge
•
the rear panel has eight T-20 screws around its perimeter
The Right, Left, and Rear Access Panels
3-4
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Remove the Right, Left and Rear Panels
2. Disconnect the control panel and power cable to prepare the right front panel for
removal
a. Remove the control panel cover plate (#1).
b. Remove the control panel interface cable and power cable from the control
panel PCA (#2 and #3).
c. Rotate the control panel until the display faces the right end of the jukebox
(see #1 on Figure 3-3).
Figure 3-2
Removing Cables to Prepare the Right Front Panel for Removal
3-5
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Remove the Right, Left and Rear Panels
3. Remove the screws that mount the right front panel (see Figure 3-3).
Remove the two screws on the top and bottom rear of the panel and the bottom
front of the panel (see screws labeled #2 on the left and right of Figure 3-3)
4. Remove the T-20 screw located under the rear edge of the top plastic center
cover (#5 on Figure 3-3).
5. Pull the top plastic center toward the rear of the unit to unlock the tabs (see the
arrow for #5 on Figure 3-3).
Figure 3-3
Left and Right Front Panel Mounting Screws
6. Lift the right front panel off the jukebox chassis.
7. Go to “Install a New Interposer PCA and Add the Configuration Module” on
the next page.
3-6
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Install a New Interposer PCA and Add the Configuration Module
Install a New Interposer PCA and Add the
Configuration Module
1. Remove all drive cables and jukebox cables from the interposer PCA (see Figure
3-4).
2. Remove the six T-20 screws holding the PCA to the chassis. Remove the PCA
(see arrows on Figure 3-4).
Figure 3-4
Disconnecting Cables and Screws
3. Mount the interposer PCA from the kit.
4. Connect all the jukebox cables to the interposer PCA.
•
#1 - configuration module socket
•
#2 - mailslot cable
•
#3 - SCSI cable
3-7
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Install a New Interposer PCA and Add the Configuration Module
•
#4 - GPIO cable
•
#5 - power input and fan sense cables
•
#6 - vertical-path-clear emitter cable
IF INSTALLING A C5132J/K/L KIT OR C5133J/K/L KIT CONTINUE WITH
STEP 5 AND INSTALL A CONFIGURATION MODULE.
IF INSTALLING A C5131J/K/L KIT GO TO THE NEXT PROCEDURE.
5.
Mount the configuration module as shown in Figure 3-5 (into socket shown by
#1 on Figure 3-4).
6. Route the SCSI cable, drive interface cable, and drive power cables up to the
interposer PCA.
Connect the drive power cable last, over the SCSI cable (see #3 on Figure 3-4).
CAUTION
Make sure the cables are routed along the sides of the drive enclosures and do not
interfere with the flow from the drive cooling fans.
Figure 3-5
Mounting the Configuration Module
3-8
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Replace 2.3 Gb Drives With 5.2 Gb Drives
Replace 2.3 Gb Drives With 5.2 Gb Drives
1. Remove all drive cables from the interposer PCA for all installed drives (see
Figure 3-6).
•
#1 - drive fan power cable
•
#2 - SCSI cable
•
#3 - drive interface cable
•
#4 - drive power cable (two connectors)
This same pattern of cables on the interposer PCA is the same for each
drive.
2. Remove the T-20 enclosure mounting screw on each drive enclosure (lower left
on Figure 3-6).
Figure 3-6
Removing Drive Cables and Enclosure Mounting Screws
3. Slide the drive enclosures out of the chassis.
3-9
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Replace 2.3 Gb Drives With 5.2 Gb Drives
Figure 3-7
Removing the Drive Cables
4. Disconnect the drive cables from the rear of the drive (see Figure 3-7).
•
#2 - drive interface cable
•
#3 - SCSI cable
•
#4 - drive power cable
5. Remove the four T-10 screws that hold the drive in the drive enclosure (see
Figure 3-8) and slide the drive out of the enclosure. Repeat for each drive.
3-10
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Replace 2.3 Gb Drives With 5.2 Gb Drives
Figure 3-8
Removing the Drive From the Drive Enclosure
6. Mount a new drive into the drive enclosure.
a. Place the new drive into the enclosure at the top position (see Figure 3-7).
Secure with two T-10 screws on each side.
b. Remove the adhesive backing on the plastic cable clamp and position the
clamp on the rear of the drive as shown in #1 on Figure 3-7.
c. As you connect the drive interface cable to its connector on the rear of the
drive, slide the cable into the cable clamp.
d. Replace the top and bottom cable access panels. Secure them with two T-10
screws apiece (see #1 and #2 on Figure 3-8).
e. Slide the enclosure into the chassis and secure the enclosure to the chassis
with one T-20 screw (see Figure 3-9).
3-11
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Replace 2.3 Gb Drives With 5.2 Gb Drives
Figure 3-9
Connecting Drive Cables to the Interposer PCA
7. Connect the drive cables to the interposer PCA for each drive (see Figure 3-9).
•
#1 - drive fan power cable
•
#2 - SCSI cable
•
#3 - drive interface cable
•
#4 - drive power cable (two connectors)
This same pattern of cables on the interposer PCA is the same for each
drive.
8. Go to Install the Replacement Interface PCA on the next page.
3-12
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Install the Replacement Interface PCA
Install the Replacement Interface PCA
NOTE
Note the interface cable configuration and the selection on the interface select
switch so the same configuration can be restored after replacing the interface PCA.
1. Remove the SCSI cables and power cable from the interface module.
2. Remove the four T-20 screws securing the interface module to the side of the
chassis (see Figure 3-10).
3. Disconnect the SCSI and power cables to the interface PCA.
Figure 3-10
Removing the SCSI Interface Module
3-13
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Install the Replacement Interface PCA
4. Remove the eight T-15 PCA screws and remove the PCA (see Figure 3-11).
5. Mount the replacement interface PCA.
Figure 3-11
Removing the Interface PCA
3-14
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Install the Replacement Interface PCA
6. Connect the power and SCSI cables to the interface PCA (see #1, #2, and #4 on
Figure 3-12).
7. Remount the interface module on the side of the chassis with four T-20 screws
(see Figure 3-10).
Figure 3-12
Mounting the SCSI Interface Cables
8. If installing kit C5131J/K/L, go to “Add Cartridge Magazines (C5131J/K/L Kits
Only)” on page 3-16.
If installing any other conversion kit, this completes the hardware installation.
Go to Chapter 4, “Downloading Firmware.”
3-15
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Add Cartridge Magazines (C5131J/K/L Kits Only)
Add Cartridge Magazines (C5131J/K/L Kits
Only)
CAUTION
When adding magazines into the chassis, do not move the customer’s disks from the
their current locations. If the event that you must move a cartridge, record the
cartridge location and orientation so the cartridge can be replaced to its original
position later.
1. Clip the cartridge magazines into the area shown in Figure 3-13.
a. Slide the magazine in with the tabs facing the wall. Slide the tabs into the
slots in the wall of the magazine.
b. Push the magazine forward and towards the wall at the same time to snap the
magazine in.
c. Repeat steps a. and b. for the magazine on the opposite wall.
d. Repeat steps a. through c. for four sets of 8-slot magazines.
2. Confirm that all magazines are firmly snapped into the chassis walls.
3. Go to Chapter 4, “Downloading Firmware.”
3-16
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
Add Cartridge Magazines (C5131J/K/L Kits Only)
Figure 3-13
Adding Cartridge Magazines
4. Go to “RFI Modifications (For Conversions)” on the next page.
3-17
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
RFI Modifications (For Conversions)
RFI Modifications (For Conversions)
Mounting RFI Clamps on the SCSI and GPIO Cables
1. Mount the RFI clamp on the SCSI and GPO cables on the left side of the
interposer PCA.
Figure 3-14
Adding an RFI Clamp to the SCSI and GPIO Cables Near the Interposer PCA
a. Clip on end of the two RFI plates together (#1 on Figure 3-14).
b. Place the clamp over BOTH SCSI and GPIO cables.
c. Clip the bottom end of the RFI plates together with a clip as shown in #2 on
Figure 3-14.
3-18
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
RFI Modifications (For Conversions)
2. Attach double-sided tape pads to the ends of the two thin RFI clamps.
Figure 3-15
Adding RFI Clamps to the SCSI and GPIO Cables Down the Front Side
3. Press the SCSI and GPIO cables against the side of the chassis and mount the
two RFI clamps in the positions shown in Figure 3-15.
IMPORTANT
RFI suppression is only accomplished if the SCSI/GPIO cable bundle is strapped
tightly to the side of the chassis.
3-19
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
RFI Modifications (For Conversions)
Adding an RFI Cabinet Strip
NOTE
You may apply the EMI gasket to the front panel either before or after you remount
the front panel on the jukebox.
1. Remove the adhesive backing on the EMI gasket.
2. Stick the EMI gasket to the center of the bottom edge of the front panel as shown
on the left of Figure 3-16).
IMPORTANT
Figure 3-16
Note the orientation of the EMI gasket in the insert on Figure 3-16. The “V” shape
must point outward from the chassis.
Mounting the EMI Gasket on the Front Panel
3-20
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
RFI Modifications (For Conversions)
CAUTION
As you remount the right front panel in the next steps, be careful as you lower the
control panel assembly through the hole in the top of the chassis.
Make sure the display faces the mailslot end of the panel and that you do not catch
the control panel PCA on the edge of the chassis as you lower the panel onto the
chassis.
3. Remount the right front panel.
a. Place the right front panel onto the chassis (see CAUTION above).
b. Connect the power cable, front panel cable, and cover plate as shown in #3,
#2, and #1 of Figure 3-2.
c. Insert the two screws on the lower front and upper and lower back (see
Figure 3-3
4. Remount the rear panel (see Figure 3-1).
5. Go to Chapter 4,“Downloading Firmware.”
3-21
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes
RFI Modifications (For Conversions)
3-22
4
Downloading Firmware
Downloading Firmware
Overview
Overview
This chapter provides the following:
•
Procedures for checking the revision level of the jukebox and drive firmware.
•
Procedures for connecting to the jukebox for downloading firmware.
4-2
Downloading Firmware
Checking and Downloading Firmware
Checking and Downloading Firmware
NOTE
If upgrading a jukebox:
1. Go to “Check the Firmware Revision Level” to see if the jukebox controller
and/or drives need the current revision of firmware.
2. Go to “Downloading Firmware” if necessary.
If converting a 2.6-GB-drive jukebox:
1. Go to “Downloading Firmware” and download the current revision of jukebox
controller firmware.
2. Go to “Check the Firmware Revision Level” to see if the drives need current
firmware.
3. Go to “Downloading Firmware” if Step 2 shows that the drives need current
firmware.
Check the Firmware Revision Level
1. Ensure the jukebox is powered on.
2. Press NEXT to select INFO *, then press ENTER.
3. REVISION # displays. Press ENTER to view the robotics controller firmware
revision.
4. Write down the revision number, then press CANCEL.
5. Press NEXT until DRIVE FW * displays, then press ENTER.
UPDATING displays briefly, then Dx REV zzzz displays (where x represents
a drive number and z represents the revision level of that drive).
6. Press NEXT or PREV to select other drives and press ENTER.
7. After viewing the revision level for all drives, press CANCEL.
4-3
Downloading Firmware
Checking and Downloading Firmware
Downloading Firmware
NOTE
Ensure that the jukebox is not in LUN mode (logical unit numbering). Downloads
must be done with LUN mode off.
IMPORTANT
If you are going to download firmware for the jukebox controller, the customer’s
default configurations should be recorded so that the jukebox can be correctly
restored. Go to the CONF * menu on the control panel to access and display the
current jukebox configurations.
1. Turn the jukebox off.
2. Ensure that your PC tool is off.
3. Remove any cable connections to the single-ended ports on the interface
module.
4. Connect a SCSI cable between your PC tool and one of the single-ended ports
on the interface module. (Connectors on the module are high-density.)
5. Turn the jukebox on.
Wait until the jukebox shows READY in the display.
6. Turn your PC tool on.
7. Follow your download utilities instructions to download the firmware needed
(jukebox and/or drives).
8. Go to Chapter 5, “Verifying Proper Jukebox Operation, Labeling, and
Cleanup.”
4-4
5
Verifying Jukebox Operation,
Labeling, and Cleanup
Verifying Jukebox Operation, Labeling, and Cleanup
Verify Proper Jukebox Operation
Verify Proper Jukebox Operation
1. Check for proper drive operation.
Run a “random write and verify” for approximately two minutes to check the
operation of the drive.
2. Check for proper jukebox operation by running the “Wellnes Test.”
NOTE
If a failure occurs, refer to Chapter 4, Troubleshooting” in the 160ex/320ex/400ex
Optical Jukebox Service Manual (C1160-90030).
3. Enter any customer configurations that are different than defualt using the
CONF * menu.
5-2
Verifying Jukebox Operation, Labeling, and Cleanup
Restore Interface Selection and Cabling
Restore Interface Selection and Cabling
1. Replace the SCSI cables on the interface PCA ports in the same configuration as
they were before the upgrade/conversion.
2. Place the interface select switch to select whichever interface type it was before
the upgrade/conversion (single-ended or differential).
5-3
Verifying Jukebox Operation, Labeling, and Cleanup
Restore Non-Default Configurations
Restore Non-Default Configurations
Table 5-1
Default Configuration Settings
Configuration
Default Value
RECOVERY
ON
DUAL PICKER
ON
STARWARS
ON
SCSI LOG
OFF
SECURE
OFF
SECURE MAIL
OUT
POWER SECURE
OFF
REP RECOVERED
ON
CONF 40
OFF
WRITE VERIFY
ON
LUN Mode
OFF
SCSI Addresses
robotics controller = 6
drive 1 = 5
drive 2 = 4
drive 3 = 3 (if installed)
drive 4 = 2 (if installed)
Password
5-4
000-000-000
Verifying Jukebox Operation, Labeling, and Cleanup
Updating the Product Nameplate and Product Upgrade Label
Updating the Product Nameplate and Product
Upgrade Label
1. Place the product upgrade label partially over the product label as shown in
Figure 5-1.
DO NOT COVER THE SERIAL NUMBER.
Figure 5-1
Positoning the Upgrade Label Over the Product/Serial Number Label
5-5
Verifying Jukebox Operation, Labeling, and Cleanup
Updating the Product Nameplate and Product Upgrade Label
2. Place the new product nameplate on the top of the jukebox as shown in Figure
5-2.
Figure 5-2
Position of the Model Nameplate
Replace the Jukebox Access Panels
1. If this is a conversion, use the left and right panels included in the kit.
The replacement panels have cooling slots.
2. If removed the rear panel to add magazines, replace the rear panel.
5-6
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