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GTH225
Owner’s Manual
1
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.
GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
2
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause sliding.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out important safety precautions. It means CAUTION!!!
BECOME ALERT!!! YOUR SAFETY IS IN-
VOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (API-SF/SG):
OIL CAPACITY:
3.5 GALLONS
UNLEADED REGULAR
SAE 10W-30 (above 32°F)
SAE 5W-30 (below 32°F)
W/ FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG:
(GAP: .030")
CHAMPION RC12YC
GROUND SPEED (MPH): FORWARD: 0 – 5.8
REVERSE: 0 – 2.1
TIRE PRESSURE:
CHARGING SYSTEM:
FRONT: 14 PSI
REAR: 10 PSI
15 AMPS @ 3600 RPM
BATTERY:
BLADE BOLT TORQUE:
AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
27–35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR
PARTS section of this manual).
In the state of California the above is required by law (Section
4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 18-21
ASSEMBLY .............................................................. 6-10
OPERATION ............................................................ 11-17
MAINTENANCE SCHEDULE ....................................... 18
SERVICE AND ADJUSTMENTS ............................. 22-27
STORAGE ................................................................... 28
TROUBLESHOOTING ............................................. 29-30
REPAIR PARTS ...................................................... 32-45
WARRANTY ................................................................ 47
4
CONTENTS OF HARDWARE PACK
Steering Wheel Gauge Wheels
(4) Adjusting Bars
Steering
Wheel
Seat
Steering
Wheel Insert
(1) Shoulder
Bolt 5/16-18
(4) Wheels
(4) Shoulder
Bolts
(4) Clevis Pins
(4) Washers
3/8 x 3/4 x 14 Ga.
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Mower
(4) Retainer Springs
(double loop)
(4) Locknuts
3/8-16
(2) Front Link Assemblies Nose Roller
(3) Retainer Springs (double loop)
(2) Washers
17/32 x 7/8 x 16 Ga.
(4) Retainer Springs (single loop)
Bumper
(2) End Caps
(2) Hex Bolts 3/8-16 x 1
Front
Bumper
Nose
Roller
Brackets
Keys
(2) Nylon
Locknuts
3/8-16
Nose Roller
(3) Mulching
Blades
(2) Extention Bracket
(4) Carriage Bolts
3/8-16 x 1-1/4
Slope Sheet
(2) Keys
(4) Crownlock
Nuts 3/8-16
(2) Washers
13/32 x 13/16 x 16 Ga.
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) Tire pressure gauge
(2) 9/16" wrenches
(1) 1/2" wrench
(1) Utility knife
(1) 3/4" socket w/drive ratchet
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons from carton.
• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or cartons and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Remove hex bolt, lock washer and large flat washer from steering shaft.
• Position front wheels of the tractor so they are pointing straight forward.
• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.
Tighten securely.
• Snap steering wheel insert into center of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
• Lift hood to raised position.
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).
LABEL
STEERING
WHEEL
STEERING
WHEEL
ADAPTER
FIG. 1
STEERING WHEEL
INSERT
HEX BOLT
LOCKWASHER
FLAT WASHER
STEERING
SHAFT
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove cardboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
• Assemble adjustment knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
SEAT
SHOULDER
BOLT
SEAT PAN
ADJUSTMENT
KNOB
FLAT
WASHER
FIG. 3
FIG. 2
6
ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
• Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls)
WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual.
Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "transmission engaged" position.
• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Start the engine. After engine has started, move throttle control to idle position.
• Release parking brake.
• Slowly move the motion control lever forward and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
TO ATTACH FRONT BUMPER (See Fig. 4)
NOTE: For ease of assembly, you may wish to obtain the assistance of another person for mounting bumper to tractor.
• Press or tap the end caps into ends of bumper tube.
• The existing top screw and the existing front screw must be removed from both sides and discarded.
• On both sides of chassis, position extension bracket as shown and loosely assemble to rear chassis hole with supplied 3/8-16 x 1-1/4 bolt. Do not tighten the brackets.
Allow them to hang from the chassis.
• Position bumper and extension brackets so brackets can be slid inside flattened ends of bumper.
• Slide bumper onto brackets and pivot upwards to align center holes in extension brackets and tractor chassis.
• With holes aligned, install additional bolts.
• Tighten all four (4) bolts securely.
SUPPLIED
CARRIAGE
BOLT
HEX BOLT
SUPPLIED
CARRIAGE
BOLT
FRONT
SUSPENSION
BRACKET
BUMPER
END CAP
SUPPLIED
LOCKNUT
EXTENSION
BRACKET
Slide Onto Extension Brackets And
Pivot Upwards
WASHER SUPPLIED LOCKNUT
FIG. 4
TO ATTACH NOSE ROLLER (See Fig. 5)
• Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown.
Be sure to position brackets on correct side, as shown.
• Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as shown. Tighten hardware securely.
NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.
TAB
HOLE
“A” BRACKET
TAB
NOSE ROLLER
LOCK NUT
“B”
BRACKET
TAB
WASHER
FIG. 5
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 6)
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten securely.
• For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.
• Adjust gauge wheels before operating mower. See “TO
ADJUST GAUGE WHEELS” in the Operation section of this manual.
7
PIN
RETAINER
SPRING
SHOULDER
BOLT
ADJUSTING
BAR
GAUGE
WHEEL
3/8 WASHER
3/8-16 CENTER
LOCKNUT
FIG. 6
I M P O R T A N T : F O R S H I P P I N G P U R P O S E S , T H E
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 7).
TO SET UP YOUR MOWER FOR MULCHING
(See Fig. 7)
• Turn the mower over to allow access to blades.
• Remove hex bolt, lock washer and flat washer and remove high performance blades. Store in safe place.
• Install mulcher blades with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble hex bolt, lock washer and flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
• Install mulcher plate if previously removed.
TRAILING EDGE UP
BLADE
MANDREL
ASSEMBLY
CENTER
HOLE
FLAT
WASHER
HEX BOLT
(GRADE 8)*
STAR
LOCK
WASHER
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 7
ASSEMBLY
TO INSTALL MULCHER PLATE (See Fig. 8)
NOTE: If you installed the mulching blades you will need to install the mulcher plate.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.
DEFLECTOR
SHIELD
MULCHER
PLATE
LATCH
HOOKS
FIG. 8
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge and bag grass, but for best bagging and discharging install the high performance blades.
• Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the
CUSTOMER RESPONSABILITY section of this manual).
• Store mulcher blades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation of optional grass catcher accessory.
INSTALL MOWER AND DRIVE BELT
(See Figs. 9 and 10)
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
• Install one front link in top hole of the L.H. front mower bracket and L.H. front suspension bracket. Retain with two single loop retainer springs as shown.
• Install second front link in R.H. front suspension bracket only and retain with single loop retainer spring as shown.
• Slide right side of mower back and install link in top hole of R.H. front mower bracket. Retain with single loop retainer spring as shown.
8
• Turn height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment lift control.
• Place the suspension arms on inward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer spring with loops down as shown.
• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.
• Turn height adjustment knob clockwise to remove slack from mower suspension.
• Raise deck to highest position.
• Adjust gauge wheels before operating mower as shown in the Operation section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
ASSEMBLY
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
FRONT
SUSPENSION
BRACKETS
CHASSIS
BRACKET
DOUBLE LOOP
RETAINER SPRING
(Inward pointing deck pins)
ELECTRIC
CLUTCH PULLEY
SUSPENSION
ARMS
FRONT
MOWER
BRACKET
GAUGE
WHEEL
FRONT
LINK
SINGLE LOOP
RETAINER
SPRINGS
DOUBLE LOOP
RETAINER SPRING
USE PLIERS FOR
RETAINER SPRINGS
LOOP DOWN
ANTI-SWAY
BAR
IDLER PULLEY
FIG. 9
DISCHARGE
GUARD
9
ASSEMBLY
3
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded gasoline.
✓ Become familiar with all controls - their location and function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START
ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE
LIGHTS ON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT
PARKING BRAKE
LOCKED
UNLOCKED MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
REVERSE NEUTRAL HIGH LOW
15 °
P
PARKING BRAKE
15
°
15
°
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
LIGHT SWITCH
ATTACHMENT
CLUTCH SWITCH
AMMETER
HOURMETER
LIFT LEVER
PLUNGER
LIFT LEVER
CLUTCH/BRAKE
PEDAL
IGNITION SWITCH
THROTTLE
CONTROL
HEIGHT
ADJUSTMENT
KNOB
CHOKE
CONTROL
MOTION
CONTROL
LEVER
PARKING BRAKE
LEVER
FREE WHEEL CONTROL
FIG. 10
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor.
LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
MOTION CONTROL - Selects the speed and direction of tractor.
CHOKE CONTROL - Used when starting a cold engine.
12
LIGHT SWITCH - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used to start and stop the engine.
HOURMETER - Indicates hours of operation.
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height.
AMMETER - Indicates charging (+) or discharging (-) of battery.
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 11)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position and hold.
• Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
“ENGAGE”
CHOKE
CONTROL
PUSH IN TO
“DISENGAGE”
IGNITION
KEY
CLUTCH/BRAKE
PEDAL
“BRAKE”
POSITION
THROTTLE
CONTROL
LEVER
MOTION
CONTROL
LEVER
PARKING
BRAKE
“ENGAGED”
POSITION
“DRIVE”
POSITION
HEIGHT
ADJUSTMENT KNOB
“DISENGAGED”
POSITION
FIG. 11
STOPPING (See Fig. 11)
MOWER BLADES -
• To stop mower blades,move attachment clutch switch to “DISENGAGED” position.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position..
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
13
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 11)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL (See Fig. 11)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See
Fig. 11)
The direction and speed of movement is controlled by the motion control lever.
• Start tractor with motion control lever in neutral (N) position.
• Release parking brake and clutch/brake pedal.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 11)
The cutting height is controlled by turning the height adjustment knob in desired direction.
• Turn knob clockwise ( ) to raise cutting height.
• Turn knob counterclockwise ( ) to lower cutting height.
The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 12)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
OPERATION
• Be sure tractor is on a flat level surface.
• Lower mower and adjust mower to desired cutting height.
• Remove retainer spring and clevis pin which secure each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
• Replace retainer spring into clevis pin.
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
RETAINER
SPRING
CLEVIS
PIN
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
“ENGAGE”
FIG. 12
TO OPERATE MOWER (See Fig. 13)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.
LIFT LEVER
HIGHEST
POSITION
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT (See Figs. 10 and 14)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
• Raise attachment lift to highest position with attachment lift control.
• Remove retainer spring from freewheel control rod.
• Push control rod in to disengage transmission and reinsert retainer spring into control rod hole now on back side of the bracket.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
LOWEST
POSITION
PUSH IN TO
“DISENGAGE”
FIG. 13
DISCHARGE
GUARD
14
FIG. 14
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibilities section in this manual.
OIL FILL
CAP/DIPSTICK
FIG. 15
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE (See Fig. 11)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Be sure freewheel control is in the transmission engaged position.
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
• Place motion control lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
• Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
15
OPERATION
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
R E M O V A L F O R S E R V I C E O R R E P L A C E M E N T , I T
SHOULD BE PURGED AFTER REINSTALLATION BEFORE
OPERATING THE TRACTOR.
• Place tractor safely on level surface with engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of this manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
• Move motion control lever to neutral (N) position. Shut off engine and set parking brake.
• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of this manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Slowly move motion control lever forward. After the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet, return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
• Your tractor is now purged and ready for normal operation.
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished
(See Fig. 16).
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
FIG. 16
16
OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 17). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
MAX 1/3
FIG. 17
17
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
T
R
A
C
T
0
R
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
6
4
7
5
5
E
N
G
I
N
E
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 ,
2
2
1 , 2
2
2
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock systems for proper operation.
• Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
18
2 SPINDLE
ZERK
LUBRICATION CHART
1 TIE ROD BALL JOINTS
SPINDLE ZERK 2
2 FRONT WHEEL
BEARING
ZERK
2 STEERING
SECTOR
GEAR TEETH
FRONT WHEEL
BEARING ZERK
2
ENGINE 3
1 SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
2 GENERAL PURPOSE GREASE
3 REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 18)
• Raise mower to highest position to allow access to blades.
• Remove hex bolt, lock washer and flat washer securing blade.
• Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble hex bolt, lock washer and flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
TRAILING
EDGE UP
FLAT WASHER
HEX BOLT
(GRADE 8)*
STAR
LOCK WASHER
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 18
TO SHARPEN BLADE (See Fig. 19)
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
CENTER HOLE
5/8" BOLT
OR PIN
BLADE
CENTER
HOLE
MANDREL
ASSEMBLY
BLADE
FIG. 19
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
19
CUSTOMER RESPONSIBILITIES
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in the
SERVICE AND ADJUSTMENTS section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
10W30
5W-30
° F
°
C
-20° 0° 30° 32° 40° 60° 80° 100°
-30° -20° -10° 0° 10° 20° 30°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
40°
FIG. 20
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 20 and 21)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
• Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.
AIR
SCREEN
FIG. 21
OIL
DRAIN
PLUG
OIL FILL
CAP/DIPSTICK
CLEAN AIR SCREEN (See Fig. 21)
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
AIR FILTER (See Fig. 22)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Loosen knob and remove cover.
20
CUSTOMER RESPONSIBILITIES
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it to dry.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.
• Remove nut and cartridge plate.
• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.
• Check rubber seal for damage and proper position around stud. Replace if necessary.
• Reassemble air cleaner, cartridge plate, and nut.
• Reinstall air cleaner cover and secure by tightening knob.
CARTRIDGE
FOAM
PRE-CLEANER
CARTRIDGE
PLATE
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 23)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are properly positioned.
• Immediately wipe up any spilled gasoline.
RUBBER
SEAL
CLAMP
KNOB
NUT
FIG. 22
CLAMP
FUEL FILTER
FIG. 23
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
21
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 24)
• Place attachment clutch in “DISENGAGED” position.
• Turn height adjustment knob to lowest setting.
• Lower mower to its lowest position.
• Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket.
• Remove retainer springs from suspension arms at deck and disengage arms from deck.
• Raise attachment lift to its highest position.
• Remove two retainer springs from each front link and remove links.
• Slide mower forward and remove belt from electric clutch pulley.
• Slide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 24 and 25)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
• Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD-
UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
A A
GROUND LINE
FIG. 25
FRONT-TO-BACK ADJUSTMENT (See Figs. 26 and 27) -
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
ADJUSTMENT
NUTS
SUSPENSION
ARMS
LIFT
LINKS FRONT MOWER
BRACKET
CHASSIS
BRACKET
FRONT
SUSPENSION
BRACKET
FRONT
LINKS
RETAINER
SPRINGS
RETAINER
SPRING
ANTI-SWAY BAR
RETAINER
SPRINGS
FRONT MOWER
BRACKET
FIG. 24
22
SERVICE AND ADJUSTMENTS
To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance
“F” directly in front of and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary adjustments, check that both front links are equal in length.
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of mower housing, loosen nut “G” on both front links an equal number of turns.
• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on both front links.
• To raise front of mower housing, loosen nut “H” from trunnion on both front links. Tighten nut “G” on both front links an equal number of turns.
• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on both front links.
NOTE: Each full turn of nut “G” will change dim. “F” by approximately 3/8".
• Recheck side-to-side adjustment.
• Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.
• Check primary idler arm and two idlers to see that they rotate freely.
• Be sure spring is securely hooked to primary idler arm and bolt in mower housing.
MOWER DRIVE BELT INSTALLATION (See Fig. 28) -
• Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of L.H. mandrel pulley.
• Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.
• Reassemble L.H. mandrel cover.
L.H.
MANDREL
COVER
SCREWS
ELECTRIC
CLUTCH
PULLEY
IDLER
PULLEYS
MOWER
DRIVE
BELT
GROUND LINE
“F” “F”
FIG. 26
BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH
L.H.
MANDREL
PRIMARY
IDLER ARM
BELT
KEEPERS
NUT “H”
NUT “G”
TRUNNION
FRONT LINKS
FIG. 27
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 28) -
• Park tractor on a level surface. Engage parking brake.
• Remove screws from L.H. mandrel cover and remove cover.
• Roll belt over the top of L.H. mandrel pulley.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
23
FIG. 28
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 29)
Park the tractor on level surface. Engage parking brake.
• Remove mower drive belt (See “TO REPLACE MOWER
DRIVE BELT” in this section of this manual).
• Remove mower (See “TO REMOVE MOWER” in this section of this manual).
• Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing.
• Carefully roll belt off R.H. mandrel pulley.
• Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.
• Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.
• Check secondary idler arm and idler to see that they rotate freely.
• Be sure spring is hooked in secondary idler arm and sway-bar bracket.
• Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.
• Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.
• Reconnect spring to bolt in mower housing and reinstall
R.H. mandrel cover.
SERVICE AND ADJUSTMENTS
• Reinstall mower to tractor (See “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual).
• Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manual).
L.H.
MANDREL
MOWER BLADE
DRIVE BELT CENTER
MANDREL
IDLER
PULLEY
R.H.
MANDREL
COVER
WITH PARKING BRAKE “ENGAGED”
NUT “A”
JAM NUT
1-1/2"
OPERATING
ARM
SECONDARY
IDLER ARM
SPRING
SWAY-BAR
BRACKET
SCREW
FIG. 29
TO ADJUST ATTACHMENT CLUTCH
(See Fig. 30)
The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department.
• Make sure attachment clutch and ignition switches are in “OFF” position.
• Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate.
NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
CLUTCH PLATE
.012"
ROTOR
SLOT (3)
NYLON
LOCKNUT (3)
BRAKE
PLATE
FIG. 30
TO ADJUST BRAKE (See Fig. 31)
Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage parking brake.
• Measure distance between brake operating arm and nut
“A” on brake rod.
• If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance becomes 1-1/2". Retighten jam nut against nut “A”.
• Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department.
24
FIG. 31
TO REPLACE MOTION DRIVE BELT
(See Fig. 32)
Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)
BELT REMOVAL -
• Engage parking brake (creates slack in belt).
• Remove belt from clutching and fan idler pulleys.
• Loosen belt keeper above transaxle pulley.
• Remove belt from transaxle pulley.
• Remove belt from engine pulley and front V-idler pulley.
• Pull belt out of all belt keepers and remove from tractor.
BELT INSTALLATION -
• Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of all belt keepers.
• Route belt on right side, coming from V-idler, towards back of tractor, above midspan belt keeper and to top of transaxle pulley.
• Route belt on left side, coming from engine pulley, towards back of tractor and through loop in midspan belt keeper.
TRACTOR V-BELT DRIVE SCHEMATIC
VIEWED FROM L.H. SIDE OF TRACTOR
CLUTCHING
FLAT IDLER
BELT
KEEPER
CLUTCHING
IDLER
TRANSAXLE
PULLEY
ENGINE
PULLEY
V-IDLER
ABOVE BELT
KEEPER
BELT
KEEPER
ENGINE
PULLEY
V-IDLER
BELT
TWISTS
BELT
KEEPER
FAN
IDLER
AS VIEWED FROM BOTTOM
FIG. 32
SERVICE AND ADJUSTMENTS
• Place V part of belt into grooves on transaxle and fan idler pulleys, making sure to route belt inside of all belt keepers.
• Retighten belt keeper above transaxle pulley.
• Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers.
• Check to be sure belt is positioned correctly and is on proper side of all belt keepers.
• Reinstall mower.
IMPORTANT: CHECK BRAKE ADJUSTMENT.
TO ADJUST MOTION CONTROL LEVER
(See Fig. 33)
The motion control lever has been preset at the factory and adjustment should not be necessary.
If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of chassis.
• Park tractor on level surface. Stop tractor by turning ignition key to “OFF” position and engage parking brake.
• Place motion control lever in neutral (N) position.
• While holding locknut, loosen jam nut
• Tighten locknut 1/4 turn.
• While holding locknut, tighten jam nut securely.
NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 turn.
Road test tractor after adjustment and repeat procedure if necessary.
LOCKNUT
JAM
NUT
FIG. 33
TRANSMISSION REMOVAL/REPLACEMENT
Should our transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. See “PURGE TRANSMISSION” in
Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary.
TO CHECK TOE-IN (See Fig. 34) -
• Position front wheels straight ahead.
• Measure distance between wheels at front and rear of tires (dimensions “A” and “B”).
• Front dimension “A” should be 1/8" to 1/4" less than rear dimension “B”.
TO ADJUST TOE-IN (See Figs. 34 and 35) -
• Loosen jam nuts at adjustment sleeves on tie rod.
• Adjust tie rod until dimension “A” is 1/8" to 1/4" less than dimension “B”.
• Tighten jam nuts securely.
B
JAM NUTS
FRONT OF TRACTOR
A
FIG. 34
TIE ROD
ADJUSTMENT
SLEEVE
FIG. 35
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 36)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining ring securely in axle groove.
• Replace axle cover.
REAR WHEEL -
• Block rear axle securely.
• Remove five (5) hub bolts to allow wheel removal.
• Repair tire and reassemble. Replace and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
25
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 37B)
WASHERS
RETAINING
RING
AXLE COVER
FIG. 36
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 37A)
CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the CUSTOMER RESPON-
SIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
V E H I C L E M U S T A L S O B E A 1 2 V O L T N E G A T I V E
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal of fully charged battery.
• Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully charged battery.
• RED cable last from both batteries.
CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
• Install new battery with terminals in same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely
• Close terminal access doors.
• Close hood.
KEPS NUT
HEX
BOLT
TERMINAL
ACCESS
DOOR
TERMINAL
GUARD
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
“POSITIVE”
(+)
L.H. PANEL
BOLT
“NEGATIVE”
(-)
FIG. 37B
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the backside of the grill.
• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair
Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
FIG. 37A
TO ADJUST ATTACHMENT LIFT SPRING
(See Fig. 38)
• While holding spring bushing with wrench, loosen jam nut.
26
SERVICE AND ADJUSTMENTS
• Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments.
• Turn adjustment bolt counterclockwise for lighter attachments.
• Retighten jam nut against spring bushing.
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH
AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST
SPRING TENSION TO ITS LOWEST POSITION.
IDLE FUEL
ADJUSTING NEEDLE
IDLE SPEED
ADJUSTING SCREW
THROTTLE
CONTROL
CABLE
ADJUSTMENT
BOLT SPRING BUSHING
JAM NUT
ATTACHMENT
LIFT SPRING
FIG. 38
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 39)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
• To replace, reverse above procedure.
HOOD
HEADLIGHT
WIRE
CONNECTOR
FIG. 39
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 40)
The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle control lever to fast position.
• Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.
TO ADJUST CHOKE CONTROL
(See Figs. 40 and 41)
The choke control has been preset at the factory and adjustment should not be necessary. check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
27
CHOKE
CONTROL
CABLE
STOP
SCREW
CLAMP SCREW
FIG. 40
• With engine not running, move choke control (located on dash panel) to full choke position.
• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the
Customer Responsibilities section of this manual).
• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.
• Reassemble air cleaner.
TO ADJUST CARBURETOR (See Fig. 40)
The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual.
High speed stop is factory adjusted. Do not adjust-damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
T H E F A C T O R Y H I G H S P E E D S E T T I N G C A N B E
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
N E A R E S T A U T H O R I Z E D S E R V I C E C E N T E R /
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
E X P E R I E N C E T O M A K E A N Y N E C E S S A R Y
ADJUSTMENTS.
CLOSED FOR
FULL CHOKE
FIG. 41
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Customer
Responsibilities section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
• Lubricate as shown in the Customer Responsibilities section of this manual.
• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN
BATTERY AND TERMINALS” in the Customer Responsibilities section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
H O S E , O R T A N K D U R I N G S T O R A G E . A L S O ,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
• Drain the fuel tank.
• Start the engine and let it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See “ENGINE” in the Customer Responsibilities section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into cylinder(s).
• Turn ignition key to “START” position for a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
28
PROBLEM
TROUBLESHOOTING POINTS
CAUSE CORRECTION
Will not start
Hard to start
1.
Out of fuel.
2.
Engine not “CHOKED” properly.
3.
Engine flooded.
4.
Bad spark plug.
5.
Dirty air filter.
6.
Dirty fuel filter.
7.
Water in fuel.
8.
Loose or damaged wiring.
9.
Carburetor out of adjustment.
10.
Engine valves out of adjustment.
1.
Dirty air filter.
2.
Bad spark plug.
3.
Weak or dead battery.
4.
Dirty fuel filter.
5.
Stale or dirty fuel.
6.
Loose or damaged wiring.
7.
Carburetor out of adjustment.
8.
Engine valves out of adjustment.
1.
Fill fuel tank.
2.
See “TO START ENGINE” in Operation section.
3.
Wait several minutes before attempting to start.
4.
Replace spark plug.
5.
Clean/replace air filter.
6.
Replace fuel filter.
7.
Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8.
Check all wiring.
9.
See “To Adjust Carburetor” in Service Adjustments section.
10.
Contact an authorized service center/department.
1.
Clean/replace air filter.
2.
Replace spark plug.
3.
Recharge or replace battery.
4.
Replace fuel filter.
5.
Drain fuel tank and refill with fresh gasoline.
6.
Check all wiring.
7.
See “To Adjust Carburetor” in Service Adjustments section.
8.
Contact an authorized service center/department.
Engine will not turn over 1.
Clutch/brake pedal not depressed.
2.
Attachment clutch is engaged.
3.
Weak or dead battery.
4.
Blown fuse.
5.
Corroded battery terminals.
6.
Loose or damaged wiring.
7.
Faulty ignition switch.
8.
Faulty solenoid or starter.
9.
Faulty operator presence switch(es).
1.
Depress clutch/brake pedal.
2.
Disengage attachment clutch.
3.
Recharge or replace battery.
4.
Replace fuse.
5.
Clean battery terminals.
6.
Check all wiring.
7.
Check/replace ignition switch.
8.
Check/replace solenoid or starter.
9.
Contact an authorized service center/department.
Engine clicks but will not 1.
Weak or dead battery.
start 2.
Corroded battery terminals.
3.
Loose or damaged wiring.
4.
Faulty solenoid or starter.
Loss of power
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
1.
Cutting too much grass/too fast.
2.
Throttle in “CHOKE” position.
3.
Build-up of grass, leaves and trash under mower.
4.
Dirty air filter.
5.
Low oil level/dirty oil.
6.
Faulty spark plug.
7.
Dirty fuel filter.
8.
Stale or dirty fuel.
9.
Water in fuel.
10.
Spark plug wire loose.
11.
Dirty engine air screen/fins.
12.
Dirty/clogged muffler.
13.
Loose or damaged wiring.
14.
Carburetor out of adjustment.
15.
Engine valves out of adjustment.
1.
Set in “Higher Cut” position/reduce speed.
2.
Adjust throttle control.
3.
Clean underside of mower housing.
4.
Clean/replace air filter.
5.
Check oil level/change oil.
6.
Clean and regap or change spark plug.
7.
Replace fuel filter.
8.
Drain fuel tank and refill with fresh gasoline.
9.
Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10.
Connect and tighten spark plug wire.
11.
Clean engine air screen/fins.
12.
Clean/replace muffler.
13.
Check all wiring.
14.
See “To Adjust Carburetor” in Service Adjustments section.
15.
Contact an authorized service center/department.
Excessive vibration 1.
Worn, bent or loose blade.
2.
Bent blade mandrel.
3.
Loose/damaged part(s).
1.
Replace blade. Tighten blade bolt.
2.
Replace blade mandrel.
3.
Tighten loose part(s). Replace damaged parts.
29
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1.
Faulty operator-safety presence control system.
when operator leaves seat with attachment clutch engaged
1.
Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
Poor cut - uneven 1.
Worn, bent or loose blade.
2.
Mower deck not level.
3.
Buildup of grass, leaves, and trash under mower.
4.
Bent blade mandrel.
5.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1.
Replace blade. Tighten blade bolt.
2.
Level mower deck.
3.
Clean underside of mower housing.
4.
Replace blade mandrel.
5.
Clean around mandrels to open vent holes.
Mower blades will not rotate
Poor grass discharge
Headlight(s) not working 1.
Switch is “OFF”.
(if so equipped) 2.
Bulb(s) burned out.
3.
Faulty light switch.
4.
Loose or damaged wiring.
5.
Blown fuse.
Battery will not charge
1.
Obstruction in clutch mechanism.
2.
Worn/damaged mower drive belt.
3.
Frozen idler pulley.
4.
Frozen blade mandrel.
1.
Bad battery cell(s).
2.
Poor cable connections.
3.
Faulty regulator (if so equipped).
4.
Faulty alternator.
1.
Remove obstruction.
2.
Replace mower drive belt.
3.
Replace idler pulley.
4.
Replace blade mandrel.
1.
Engine speed too slow.
2.
Travel speed too fast.
3.
Wet grass.
4.
Mower deck not level.
5.
Low/uneven tire air pressure.
6.
Worn, bent or loose blade.
7.
Buildup of grass, leaves and trash under mower.
8.
Mower drive belt worn.
9.
Blades improperly installed.
10.
Improper blades used.
11.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1.
Place throttle control in “FAST” position.
2.
Shift to slower speed.
3.
Allow grass to dry before mowing.
4.
Level mower deck.
5.
Check tires for proper air pressure.
6.
Replace/sharpen blade. Tighten blade bolt.
7.
Clean underside of mower housing.
8.
Replace mower drive belt.
9.
Reinstall blades sharp edge down.
10.
Replace with blades listed in this manual.
11.
Clean around mandrels to open vent holes.
1.
4.
5.
Turn switch “ON”.
2.
Replace bulb(s).
3.
Check/replace light switch.
Check wiring and connections.
Replace fuse.
1.
Replace battery.
2.
Check/clean all connections.
3.
Replace regulator.
4.
Replace alternator.
Loss of drive
Engine “backfires” when turning engine
“OFF”
1.
Freewheel control in “disengaged” position.
2.
Motion drive belt worn, damaged, or broken.
3.
Air trapped in transmission during shipment or servicing.
1.
Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.
1.
Place freewheel control in “engaged” position.
2.
Replace motion drive belt.
3.
Purge transmission.
1.
Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.
30
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
SCHEMATIC
RED
BLACK
BATTERY
A
AMMETER
(OPTIONAL)
RED
FUSE
RED
WHITE
C G
WHITE
RED
G
B
L
S
M
A2
A1
BLACK
IGNITION
SWITCH
F
H
RED
B
E
BLACK
A
D
PTO (DISENGAGED)
WHITE
CLUTCH / BRAKE
(PEDAL UP)
RED
BLACK
SOLENOID
RED
M
STARTER
BLACK
ELECTRIC CLUTCH
GREEN
SEAT SWITCH
(NOT OCCUPIED)
BLUE
GREEN
BLACK
85 86
BLACK
87 30
87A
OPERATOR
PRESENCE
RELAY #1
BLACK
BLACK
HOUR
METER
(OPTIONAL)
FUEL
LINE
IGNITION
UNIT
BLACK
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
FUEL SHUT-OFF
SOLENOID
CHARGING SYSTEM OUTPUT
15 AMP DC @ 3600 RPM
RED
87
86
87A
85
30
RELAY
REGULATOR
YELLOW
ALTERNATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BROWN
BLACK
PTO SWITCH
POSITION CIRCUIT
OFF
ON
C + G, B + H
C + F, B + E, A + D
HEADLIGHTS
G F C
IGNITION SWITCH REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS H E
B
POSITION CIRCUIT “MAKE”
OFF
ON + LIGHTS
M + G + A1
B + A1
ON
START
B + A1
B + S + A1
NONE
L + A2
NONE
NONE
ENGINE CONNECTOR
REGULATOR
(PURPLE WIRE,
RED WIRE)
ENGINE
SHORTING
(WHITE WIRE)
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
CARBURETOR
SOLENOID
(RED WIRE,
BLUE WIRE)
OIL SENTRY
(GREEN WIRE)
TRACTOR CONNECTOR
IGNITION SWITCH
"M" FOR ENGINE
SHORTING
(BLACK WIRE)
BATTERY
CHARGING
(RED WIRE)
OIL SENTRY
OPTION
(YELLOW WIRE
TO LIGHT PKG.)
D A
SWITCHED
+12V
(BLUE WIRE)
31
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
ELECTRICAL
22
21
41
24
43
42
16
40
81
27
27
30
33
25
12
2
8
1
11
10
27
28
12
26
D.C. AMPERES
45
29
32
51
50
89
46
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
ELECTRICAL
KEY PART
NO.
NO.
1 532144927
2 532171017
8 532124886
10 532171327
11 532150109
12 532145769
16 532153664
21 532166182
22 532004152
24 532004014
25 532146686
26 532108824
27 532171018
28 532170697
29 532160784
30 532163968
33 532140401
40 532166176
41 532171323
42 532131563
43 532145673
45 532122822
46 532169635
50 532169417
51 532140405
62 532110143
81 532109748
89 532169639
DESCRIPTION
Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt, Btr Frt 1/4-20 x 7-1/2 Zinc
Holddown Battery Front Mount
Nut Push Nylon 1/4" Battery Frt.
Switch Interlock Push-In
Harness Socket Light w/4152J
Bulb Light
Cable, Starter
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 UNC
Cable, Ground
Switch, Plunger
Switch, Ign
Key
Harness Ign.
Screw 1/4-20 x 1/2
Cover, Terminal Red
Solenoid
Ammeter Rectangular
Meter Hour Snap-In
Switch, PTO
Ring Retainer PTO
Bulb, Light Pkg.
Relay Asm.
Bracket Snap-In Hourmeter
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
CHASSIS AND ENCLOSURES
152
58
152
34
16
15
35
72
130
3
14
74
5
54
92
138
47
29
38
46
108
109
27
108
37
63
136 17
90
132
131
68
35
7
109
112
82
107
76
31
153
28
17
43
7
52
8
6
68
80
79
139
32
7
30
33
17
40
20
50
114
17
17
139
117
9
56
17
152
47
91
151
36
45
17
1
2
154
19
68 103
100
99
106
70
63
60
84
21
152
4
102
86
101
98 39
17
110
17
18
116
47
115
119
145
44
24
17
23
25
22
118
34
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
CHASSIS AND ENCLOSURES
KEY PART
NO.
NO.
DESCRIPTION
1 532150253
2 532140506
3 532150478
4 532171331
5 532140452
6 532157882
7 532171323
8 532145166
9 532108067
14 532150477
15 532168214
16 532121794
17 532171167
18 532157236
19 532171151
20 532171339
21 532171168
22 532150479
23 532171235
24 532147207
25 532168213
27 532171343
28 532147203
29 532145205
30 532145052
31 532161419
Rail, Frame RH
Drawbar, Gt
Panel Asm., Side LH
Nut Crown Lock 7/16-14 Unc
Dash, Plastic Black
Dash 1-PCS, Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Battery
Nut Pal
Hood Asm., Pnt
Lens, Headlight LH
Cover, Access
Screw, 3/8-16 x 3/4
Grille
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Crownlock 3/8-16 Unc
Panel Side RH Husqvarna YTGT
Screw 3/8-16 x 1/2
Footrest, RH
Lens Headlight RH
Nut Fin Hex 1/4-20
Footrest, LH
Bracket, Support Dash
Saddle
Brace, Support Steering
32 532161327
33 532161326
34 532142131
Bracket Asm., Frame Pivot Lh
Bracket Asm., Frame Pivot Rh
Bracket, Engine Support Rear
35 532171349 Washer 11/32 x 11/16 x 16 Ga.
36 532171338 Bolt, Fin Hex 5/16-18 x 3/4
37 532169426 Fender, Pnt.
38 532171185
39 532136961
40 532156111
43 532136939
44 532136940
45 532154913
46 532171342
47 532171136
50 532152728
52 532171248
54 532171195
56 532154914
58 532137113
60 532171173
Washer, Lock 1/4
Bracket, Axle Front
Bracket, Support Axle/Engine
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chassis Rh
Washer 9/32 x 3/4 x 16 Ga.
Screw Thdrol 3/8-16 x 1/2
Bracket, Chassis Front
Locknut, Hex W/Ins 5/16-18 Unc
Nut 5/16-18
Bracket Asm., Susp Chassis Lh
Bracket Asm., Fender
Screw Thdrol 3/8-16 x 1-1/4
KEY PART
NO.
NO.
DESCRIPTION
63 532171236
68 532171196
70 532137159
72 532171194
74 874191008
76 532125004
79 532171346
80 532171345
82 532171347
84 532142992
86 532171330
90 532171217
91 532170755
92 532171366
98 532140503
99 532171332
100 532071673
101 532171334
102 532171333
103 532142273
106 532171341
107 532109808
108 532110356
109 532110357
110 532150200
112 532060867
114 532171335
115 532150300
116 532141461
117 532143679
118 532171336
119 532171141
130 532171223
131 532150195
132 874291006
136 532171154
138 532166625
139 532171348
145 532171465
151 532171340
152 532171154
153 532171141
154 532171375
- 532125085
Washer 13/32 x 1 x 14 Ga.
Screw, Thdrol 5/16-18 x 1/2
Guide, Belt Mid Span
Screw, Mach Trhd 5/16-18 x 3/4
Screw, Machine #10-24
Nut, Weld #10-24
Screw, Machine #10-24 x 1/4
Spacer, Split
Nut #10-24
Stop, Over Center 44" 20/23" T. 94
Bolt, Fin Hex 7/16-14 Unc x 1
Washer, Lock External Tooth 3/8
Rail, Frame Lh
Plate, Silkscreen Dash
Bracket Chassis Skid
Rod Asm. Bypass
Cap Brake Parking Red
Screw Thdrol. 3/8-16 x 1-3/4
Retainer Spring 1"
Bracket Lock Bypass
Screw Thdrol. Hex Hd Zinc Mwr
Latch, Chute Blk
Cap, Snap Black
Cap, Washer Snap
Pivot Asm. Grille/Hood Husq. VGT
Nut, Acorn, Hex #10-24
Bolt, Carriage 3/8-16 x 1-1/4
Bumper Asm.
Bracket Extension Bumper
Plug Plastic
Washer 13/32 x 13/16 x 16 Ga.
Nut Crownlock 3/8-16 UNC
Screw, HwHd Hi-Lo #13-16 x 3/4
Bracket Support Hood/Panel YP
Screw Truss Hd. #10-24 x 3/8
Screw 3/8-16 x 3/4
Cupholder YTGT Grey
Bolt, Shoulder 5/16-18
Washer, Flat 13/32 x 7/8 x 14 Ga.
Screw 5/16-18 x 3/4
Screw 3/8-16 x 3/4
Nut Crown Lock 3/8-16 Unc
Bolt Hex Fin 3/8-13 x 1" Blk
Plug, Hole
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
GROUND DRIVE
42
39
40
41
81
70
72
6
36
56
89
76
73
38
37
30
29
46
68
77
71
33 9
69
7
108
83
72
82
74
28
51
17
81
81
3
106
2
109
84
107
79
35
117
64
37
38
50
34
80
6
15
52
65
53
85
67
86
87
104
48
88
92
90
91 77
99
118
23
93
115
22
76
73
54
55
66
98
116
99
61
20
96
94
105
101
112
100
113
89
72
72
89
111
2
47
48
67
5
36
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
GROUND DRIVE
KEY PART
NO.
NO.
1 - - - - - - - -
2 532007070
3 532007563
5 532171168
6 532171165
7 532140507
9 532171379
15 532171168
17 532140921
20 532171128
22 532156103
23 532121274
28 532171163
29 532171404
30 532171140
33 812000053
34 532071673
35 532171459
36 532149412
37 532171038
38 532150035
39 532171413
40 532005304
41 532171414
42 532124872
46 532145170
47 532138228
48 532171180
50 532131494
51 532171408
52 532139123
53 532000207
54 532161590
55 532105706
56 532140218
61 532140488
64 532154752
65 532171423
66 532140296
67 532171151
68 532005142
69 532191378
DESCRIPTION
Transaxle Hydro 222-3010
(Order parts from transaxle mfg.)
Key 1/4 x 2.5
Washer Thrust Axle Harden
Nut Crownlock 3/8-16
Pin Cotter 1/8 x 3/4
Wheel Hub Asm.
Bolt Hub
Washer 13/32 x 13/16 x 16 Ga.
Spring Rod Brake
Nut Hex Jam Toplock 1/2-20
Shaft Arm Asm
Knob
Nut, Hex Jam 3/8-16
Brake Rod
Washer 13/32 x 1 x 16Ga
Ring E
Cap Plunger
Rod Parking Brake
Spring Drive Ground
Washer 25/32 x 1-1/4 x 16 Ga.
Nyliner
Screw Fin #10-24 x 1
Actuator Interlock Switch
Nut Toplock #10-24 Unc
Cover Pedal
Retainer Spring
Clutch Rod
Bolt Carriage 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
Nut Lock Hex 3/8-16
Pulley Idler Grooved
Washer Hartdened
Clutch Arm Asm
Bearing, Idler
V-Belt
Pullery Transaxle
Shaft Asm Brake Parking Clutch
Bolt Shoulder
Washer Hardened
Washer 13/32 x 13/16 x 12 Ga
Pin Roll
Washer
KEY PART
NO.
NO.
70 532166624
71 532151179
72 532171026
73 532171400
74 532171370
76 532140481
77 532171330
79 532171401
80 532140484
81 532171154
82 532150586
83 532140479
84 532140490
85 532171402
86 532140462
87 532140491
88 532161592
89 532171331
90 532140489
91 532171403
92 532171409
93 532140502
94 532133835
96 532141103
98 532141004
99 532171411
100 532126881
101 532156106
104 532140480
105 532171399
106 532142918
107 532154739
108 532142917
109 532140929
111 532156240
112 532156104
113 532171412
115 532171428
116 532171429
117 532171422
118 532171410
DESCRIPTION
Console Hydro Fender
Plate Console Shift
Nut Crownlock 5/16-18
Bolt Hex Flghd 5/16-18 x 3 Gr. 5
Screw, Hex Wsh Hi-Lo 1/4-1/2
Bracket Transaxle
Bolt Fin Hex 7/16-14 x 1
Bolt Carriage 5/16-18 x 5/8
Bracket Torque RH
Screw 3/8-16 x 3/4
Bracket Mount Torque/Fan
Strap Torque Mid
Spacer
Screw #10-24 x 1-1/4
Fan 7" Hydro
Adapter Fan
Pulley Idler
Nut, Crownlock 7/16-14
Keeper Belt
Screw Thdrol 3/8-16 x 2-3/4
Bolt Fin Hex 5/16-18 x 1.75
Link Shift Asm
Fastner Christmas Tree
Washer Nickel Plated
Bracket Shift
Screw 3/8-16 x 1-1/2
Washer Compression
Washer Bellville
Bracket Idler
Screw Tap 1/4-20 x 1/2
O-Ring Asm. Hydro Gear
Line Fuel Hydro
Cap Vent
Spring Return Brake
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut Hex ASF 7/16-14 UNC
Keeper Belt Gnd Dr.
Nut Lock Hex Flange 5/16-18
Nut Lock Flg. 3/8-16 UNC
Nut Lock Hex w/Ins 5/16-18 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
STEERING ASSEMBLY
26
25
14
24
1
6
6
4
2
7
8
9
3
11
10
9
8
7
3
21
14
15
14
12
14
15
6
6
34
33
32
6
27
23
22
31
41
30
6
29
14
17
36
37,39
38,40
14
14
15
13
13
5
7
8
42
19 28
27
6
16
46
14
35
14
18
38
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
STEERING ASSEMBLY
KEY PART
NO.
NO.
1 532166627
2 532137094
3 532124836
4 532161849
5 532161848
6 532124931
7 532171039
8 812000029
9 532121232
10 532171415
11 532136518
12 532171416
13 532171038
14 532171029
15 532171175
16 532145103
17 532137347
18 532137155
19 532156011
21 532159945
22 532155105
23 532171193
24 532171388
25 532171427
26 532166626
27 532124937
28 532171154
29 532104239
30 812000034
31 532138136
32 532171425
33 532171213
34 532171358
35 532138059
36 532137156
37 873360600
38 532109850
39 873700600
40 532109851
41 532155246
42 532171169
46 532171426
DESCRIPTION
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Lock Center 3/8-24 Unf
Shaft Asm., Steering
Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Adapter, Wheel Steering
Bushing, Strg.
Screw
Washer 13/32 x 1-1/20 x 11 Ga.
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Cap , Wheel Steering
Bearing, Col. Strg.
Screw 3/8-16 x 3/4
Bearing, Flange
Ring, Klip Truarc #5304-75
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Jam Nut RH Thread
Joint Asm. Ball RH Thread
Jam Nut LH Thread
Joint Asm. Ball LH Thread
Bracket Switch Interlock VGT 97
Screw Thdrol 5/16-18 x 1/2 TYT
Nut Lock Center 3/8-24 Unf
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
69
ENGINE
51
69
22 1
2
25
35
80
21
20
65
76
30
39
63
45
12
74
55
5
19
24
39
11
7
18 15
17
47
41
42
43
37
10
48
38
28
9
29
KEY PART
NO.
NO.
1 - - - - - - -
2 532161063
5 532171215
7 532151396
8 532121361
9 532150828
10 532105432
11 532140923
12 532143996
15 532151346
16 532109227
17 532106082
18 532140527
19 813290300
20 532132747
21 532171192
22 532132781
24 532171217
25 532171350
26 532124952
27 532139277
28 532124703
16
26
27
37
39
DESCRIPTION
Engine Kohler, Model No. CV22S
(Oder parts from engine manufacturer)
Muffler Side 1-1/4
Elbow STD 90 Degree 3/8-18 NPT
Muffler Assembly Guard
Pulley V-Idler
Keeper Asm Belt Engine VGT 96
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Sym Vented
Plug Oil Drain (Order From Engine
Manufacturer)
Control Throttle
Screw Hex Thd Cut 1/4-20 X 5/8
Control Choke
Washer Ext Tooth 3/8
Nut Keps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Line
40
8
SPARK ARRESTER KIT
40
KEY PART
NO.
NO.
29 532132920
30 532161547
35 532171467
37 532123487
38 532171466
39 532171476
40 532171479
41 532171480
42 532171220
43 532171219
45 532171018
47 532142040
48 532171556
51 532161231
55 532171470
63 532145549
65 532171236
69 532163307
74 532162295
76 532171154
80 532171468
DESCRIPTION
Spark Arrester Kit
Extrusion Hood
Washer Split
Clamp Hose
Screw 3/8-16 x 1-1/4
Screw TT 3/8-16 x 2-1/4 UNC
Screw TT 3/8-16 x 4 UNC
Washer 1-1/2 OD X 15/32 ID X .250
Washer Lock 7/16
Bolt Hex 7/16-20 X 4-1/4 Ga 5
Nut Keps Hex 1/4-20 Unc
Spacer Engine
Washer 13/32 x 1-1/4 x 7 Ga.
Manifold Pipe VGT CV 1-1/4
Nipple, Pipe 4-1/2
Shield, Heat VGT YP/Husq.
Washer 13/32 x 1 x 14 Ga.
Gasket Kohler
Elbow Street Brass
Screw 3/8-16 x 3/4
Nut Flange M8-1.25
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
SEAT ASSEMBLY
1
14
10
20
8
7
20
8
7
16
15
13
17
12
19
2
18
4
5
6
5
22
21
3
KEY PART
NO.
NO.
1 532141525
2 532140551
3 532140675
4 532171260
5 532145006
6 532171141
7 532124181
8 532171376
10 532155925
12 532121246
13 532121248
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender
Bolt, Shoulder 5/16-18 X .62
Clip, Push In Hinged
Nut, Lock Hex W/Ins. 3/8-16 Unc
Spring, Seat Cprsn
Bolt 5/16-18unc x 3/4 W/Sems
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
KEY PART
NO.
NO.
14 532171040
15 532121249
16 532123740
17 532171041
18 532171261
19 532166369
20 532124238
21 532171130
22 532171026
DESCRIPTION
Bolt, Carriage 1/4-20 X 1-1/2
Spacer, Split
Spring, Cprsn
Nut, Lock 1/4 Lge Flg Gr. 5
Washer 17/32 X 1-3/16 X 12 Ga.
Knob, Seat
Cap, Spring Seat
Bolt, Shoulder 5/16-18 Unc-2A
Nut, Crownlock 5/16-18 Unc
41
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
DECALS
8
6
5
10
12
2
11
19
4
23
3
14
1
23
KEY PART
NO.
NO.
1 532156964
2 532150616
3 532166106
4 532170563
5 532170574
6 532170572
8 532170564
10 532157140
11 532101892
DESCRIPTION
Decal, Operating Instruction
Decal, Grille Husqvarna
Decal, HP Engine
Decal, Mower, Warning, Keep Hand
Away
Decal, Hood LH GTH225
Decal, Hood RH GTH225
Decal, Wheel Steering Husq. Prem.
Decal, Danger
Decal, Clutch/Brake
KEY PART
NO.
NO.
12 532140837
14 532160397
19 532145005
23 532106202
- 532138311
- 532171237
- 532142342
- 532171095
- 532171096
DESCRIPTION
Decal, Brake Parking Saddle
Decal, V-Belt Schematic
Decal, Battery
Reflector, Taillight
Decal, Handle Lft Height Adjust
(Lift Handle)
Pad Ftrest Rbr Sq Generic
Decal, Drawbar Cntrl Mvt Hyd Gt
Manual, Owner’s (English)
Manual, Owner’s (French)
WHEELS & TIRES
1
2 11
3
7
6
12
4
10
5
9
8
42
KEY PART
NO.
NO.
DESCRIPTION
1 532059192
2 532065139
3 532144509
4 532008134
5 532106230
6 532124860
7 532124959
8 532104757
9 532105588
10 532007154
11 532144510
12 532124957
- 532144334
Cap, Valve, Tire
Stem, Valve
Rim Assembly, Front
Tube, Front (Service Item Only)
Tire, Front
Fitting, Grease
Bearing, Flange (Front Wheel Only)
Cap, Hub, Axle Blk.
Tire, Rear
Tube, Rear (Service Item Only)
Rim Assembly, Rear
Fitting, Grease
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
LIFT ASSEMBLY
40
42 43
35 73
38
34
32
31
30
9
8
7
10
39
70
1
42
3
4
5
5
4
29
72
33
11
11
23
23
12
12
2
24
25
26
6
13
12
16
23
23
14
41
13
14
41
KEY PART
NO.
NO.
1 532121006
2 532159187
3 532159189
4 812000022
5 532171182
6 532171362
7 532125631
8 532124526
9 532122364
10 532124874
11 532146704
12 532171212
13 532139868
14 532140302
15 532171168
16 532124687
17 532171357
18 532143363
19 532171140
20 532171418
21 532171339
22 532127218
DESCRIPTION
Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle Fluted
Button, Plunger
Plunger, Lever Lift
Spring 2-1/8"
Link Lift
Retainer, Spring
Arm, Suspension Vgt
Bearing
Nut, Crownlock 3/8-16 Unc
Spring Asm., Assist Lift
Nut, Hex Jam 3/8-16 Unc
Bracket, Spring Assist
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist
Bolt, Fin Hex 3/8-16 x 1
Link, Front
12
22
21
20
19 18
15
17
KEY PART
NO.
NO.
23 532171211
24 873350800
25 532130171
26 873680800
29 532171203
30 532171355
31 532171207
32 532137150
33 532171359
34 532171353
35 532138057
38 532155097
39 532123935
40 532171210
41 873540600
42 532171209
43 532123934
70 532171178
72 532110452
73 532171357
DESCRIPTION
Retainer, Spring
Nut, Jam Hex 1/2-13 Unc
Trunnion
Nut, Crownlock 1/2-13 Unc
Trunnion, Infin Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 Unc
Pointer, Height Indicator
Plug, Hole
Screw 5/16-18 x 1
Nut, Crownlock 3/8-24
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut Hex Flange Lock
Nut Push Phos & Oil
Nut Hex Jam 3/8-16 Unc
43
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
MOWER DECK
46
45
39
33
32
31
49
36
41
127
126
42
44
50
41
42
35
36
52
40
50
30
44
33
38
49
36
37
43
40
30
32
34
31
46
45
47
5
57
21
90
91
92
93
94
116
117
56
93
92
95
90
119 118
3
6
1
21
18
29
28
21
22
23
24
25
26
5
15
27
19
14
129
18
48
20
16
11
13
12
51
18 106
105
103
102
104 105
10
9
8
104
101
102
103
106
44
REPAIR PARTS
TRACTOR - MODEL NO. GTH225 (954140103A), PRODUCT NO. 954 14 01-03
MOWER DECK
KEY PART
NO.
NO.
1 532164212
3 532138457
5 532171211
6 532130832
8 532850857
9 532171241
10 532140296
11 532163819
12 532129895
13 532137553
14 532137152
15 532110485
16 532140329
18 532171380
19 532171252
20 532145055
21 532171248
22 532134753
23 532131267
24 532105304
25 532149287
26 532110452
27 532171384
28 532171222
29 532171385
30 532171244
31 532171245
32 532153531
33 532171246
34 532144945
35 532171382
36 532171140
37 532131494
38 532156086
39 532144917
40 532137273
41 532171173
42 532165723
43 532144949
DESCRIPTION
Deck Asm., Mower 46"
Bracket Asm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway Bar)
Bolt, Patched 3/8-24 x 1-1/4 Gr. 8
Washer, Lock Hvy., Unplated 3/8
Washer, Hard Blade, Mower Vented
Blade, 46" Mulching
Bearing, Ball, Mandrel #6204
Shaft Asm. w/Lower Bearing
(Includes Key No. 12)
Housing, Mandrel
Bearing, Ball, Mandrel
Stripper, Mower Round
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18 UNC
Stiffiner, Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Deflector Clipping Shield
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Thdroll Washer Hd
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Anchor, Spring Deck 46"
Screw, Thdroll 3/8-16 x 1-3/4 Tytt
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50 Vent
Screw 3/8-16 x 1-1/4
Spacer, Retainer Mower
Arm, Idler Secondary
KEY PART
NO.
NO.
44 532133943
45 532145059
46 532171253
47 532144959
48 532148763
49 532171168
50 532171180
51 532153390
52 532156493
56 532155986
57 532171386
90 532171375
91 532132274
92 532171141
93 532171389
94 532132264
95 532132273
101 532145579
102 871161010
103 810071000
104 819061216
105 532160793
106 532125004
116 532171254
117 532133957
118 532171255
119 532171256
126 532144948
127 532146763
129 532153183
- 532143651
- 532177107
DESCRIPTION
Washer, Hardened
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Washer Felt
Pulley Idler Flat 46 PRI drive
Bar Pnt Adjusting Wheel Gauge
Pin Head Rivet
Bolt Fin Hex 3/8-16 x 1
Bracket Asm Noseroller LH
Nut Crownlock 3/8-16 UNC
Washer 17/32 x 7/8 x 16 Ga.
Roller Nose
Bracket Asm Noseroller RH
Cover, Mulching
Screw
Washer, Lock #10
Washer
Latch Asm. Mulch/Bagger
Nut, Weld
Bolt, Shoulder
Gauge Wheel, Wide
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Primary Deck 46"
Pulley, Idler, V-Groove Dim. 4.25
Reinforcement Mandrel Ring
Mandrel Asm 44"/50" Service
(Includes Key No.s 8-10, 12-15, 31 and 33)
Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel components Key Nos. 101-106 and 116-118)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING
GUIDE
CUT OUT ON DOTTED LINES
THIS IS A 15° SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15° MAX.
Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
SECTION 1: LIMITED WARRANTY
WARRANTY STATEMENT
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:
(2) Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna;
(3) Alterations or modifications that change the intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or:
(4) Additional damage to parts or components due to continued use occurring after any of the above.
Lifetime Warranty: All tiller tines, trimmer shafts, ignition coils and modules on hand held product.
2 Year Warranty: Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, trimmers, brushcutters, snow blowers, handheld blowers, hedge trimmers, and electrical products for noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
Emission control system components necessary to comply with CARB-95 and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE
PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT
PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD
AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RESERVES THE RIGHT TO CHANGE
OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION
TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS.
1 Year Warranty: Chain saws, clearing saws and backpack blowers for noncommercial, nonprofessional, noninstitutional or nonincome producing use. Trimmer models 120, 125, 122, 132, 225, 232 and 235 used for commercial purposes.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
90 Day Warranty: Any Husqvarna product used for rental, commercial, institutional, professional or income producing use except as otherwise provided herein.
SECTION 5: CUSTOMER RESPONSIBILITIES
30 Day Warranty: Husqvarna bow guide and replacement parts.
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.
Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
The following items are not covered by this warranty:
(1) Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines;
(2) Natural discoloration of material due to ultraviolet light;
(3) Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer;
(4) Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and
(5) Emission Control System components necessary to comply with CARB-95 and EPA regulations which are manufactured by third party engine manufacturer.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service.
This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.
To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized
Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure.
The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.
SECTION 4: EXCEPTIONS AND LIMITATIONS
HUSQVARNA FOREST & GARDEN COMPANY
9006-J PERIMETER WOODS DRIVE
CHARLOTTE, NC 28216
This warranty shall be inapplicable to defects resulting from the following:
(1) Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits;
531 83 81-23 2/95
532171095 Rev. 2 10.27.99 JH/TR/JH
48
Printed in U.S.A.
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Table of contents
- 2 Safety Rules
- 4 Product Specs
- 4 Cust. Responsibilities
- 5 Hardware Pack
- 6 Assembly
- 11 Operation
- 18 Maint. Schedule
- 22 Service & Adjustments
- 28 Storage
- 29 Troubleshooting
- 31 Schematic
- 32 Repair Parts
- 32 Electrical
- 33 Parts List
- 34 Chassis & Enclosures
- 35 Parts List
- 36 Ground Drive
- 37 Parts List
- 38 Steering Assy.
- 39 Parts List
- 40 Engine
- 41 Seat Assy.
- 42 Decals
- 42 Wheels & Tires
- 43 Lift Assy.
- 44 Mower Deck
- 45 Parts List