S811 Industrial Network Integration Guide

S811 Industrial Network Integration Guide

Technical Document

August 2006

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TD51737

Table of Contents

Table of Contents..................................................................................................2

Supporting Documentation ...................................................................................2

Overview ...............................................................................................................3

Commissioning the System ..................................................................................5

Default IO..............................................................................................................5

Parts Checklist ......................................................................................................6

Supporting Documentation

Manual Name

S811 Users Manual

D77D-DNA Users Manual

D77D-EMA Users Manual

D77D-PNA Users Manual

D77D-EIP Users Manual

Reference Number

MN03902002E

MN05004002E

MN05002002E

MN05008001E

MN05008003E

QCPort System Install MN05001002E

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TD51737

Overview

The S811 soft start has two independent communication channels; they are Channel 0 and Channel 1. The Channel 0 is strictly used for connecting to a network (D77D) gateway for control and monitoring over an industrial network and Channel 1 is used only for local control to connect to a LCD Human Interface Module (HIM) part number EMA91.

When connecting the HIM to Channel 1, only the supplied D77E-QPIPxx interconnect is needed since Channel 1 is internally powered and will power the HIM once connected. Channel 1 has two physical connections that are paralleled, one under the HIM pocket and the other labeled CH1 just above the control terminal block of the S811. The HIM is used for local control and setup of the S811 as well as monitoring.

On the other hand, Channel 0 (the network channel) is not powered and is electrically isolated from Channel 1. When connecting a D77D gateway to

Channel 0, a D77E-QPLR power tap will be required as to provide power to not only Channel 0 but also to the D77D gateway.

CH1

HIM Pocket

DIP Switches

CH0

Control Terminal Block

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TD51737

Assembling the System

The S811 requires 24Vdc to operate, connect the + and – of the power supply to the + and – terminals of the Control Terminal Block, this would be a good time to jumper + and P as well to allow for network control of the S811.

Assemble the system as per the following diagram.

PSS Power Supply

D77E-QPLR

D77D Gateway

-

+

-

-

+

+

+ P 1 2 3 4 13 14 95 96 98

D77E-QPIP25

D77E-QPIP100

Choose the correct D77D gateway:

D77D-DNA – DeviceNet

D77D-EMA – Modbus TCP or Modbus serial

D77D-EIP – EtherNet/IP

D77D-PNA – PROFIBUS

Mount on a DIN rail the D77D gateway and a D77E-QPLR.

Rotate the switch on the D77D-QPLR from RED to GREEN.

Install an interconnect (D77E-QPIP25) to connect CHA of the D77D gateway to the D77E-QPLR

Install an interconnect (D77E-QPIP100) to connect from the D77E-QPLR to the CH0 of the S811.

Both the D77D gateway and CH0 of the S811 require 24Vdc, connect the power supply + and – to one pair of the + and – on the D77D-QPLR.

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Commissioning the System

After applying control power to the power supply, check that the D77D gateway has illuminated LEDs and that the D77E-QPLR has the LED in the upper left illuminated (turn switch to green if not).

Set the address of the S811 using the DIP switches on the S811, the value is set in binary with the binary value for each switch below the switch. For the example shown above, set the address to 1, if there is more then one S811 in this system, each S811 will require a unique address. It is suggested that when multiple S811’s (QCPort devices) are connected to a D77D gateway that the address start at 1 and sequentially increase with no spaces in the address.

Press and hold the AC button on the D77D gateway for 5 seconds to auto configure the D77D gateway to the S811. The process will take about 20 seconds and you can tell the process is successful when the D77D gateway has a solid green MS LED and the S811 has a mostly off flashing

CH0 status LED. If this is not successful refer to TD51372 for additional help on QCPort troubleshooting.

At this time CH Studio can be used to configure the S811 and to set up extended IO if required.

Default IO

Default input data (data from the S811 to the industrial network)

Bit7 Bit6 Bit5 Bit4 Bit3 Bit0

At

Reference

Warning Faulted Control Permissive Running

Source

Extended Input data is available; refer to the S811 users manual or CH

Studio for details of the choices.

Default output data (data to the S811 from the industrial network)

Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Reset

To operate the S811,

1. + and P on the control terminal block have to be jumpered and

2. The HIM has to be in Auto and

3. Run and Permissive in the output data have to be true.

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Parts Checklist

Part Number Description

5

5

5

5

D77E-QPIP25 and tap

25 cm interconnect

D77E-QPIP100 1 meter interconnect

D77D gateway D77D-DNA – DeviceNet

D77D-EMA – Modbus TCP or Modbus serial

D77D-EIP – EtherNet/IP

D77D-PNA – PROFIBUS

5

5

S811xx

PSSxx

S811 Soft Start

24Vdc power supply most likely PSS55x where: x = A for 120Vac, B for 240Vac and C for 480Vac

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TD51737