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Data sheet
MULTICAL® 403
• Programmable data logger with AMR
• Configurable M-Bus modules with logger
reading
• On-site configuration via front keys
• Highly flexible modular design
• Pulse inputs and pulse outputs
• Real-time clock backup
• 16 years’ battery lifetime
• IP68 flow sensor
MID
M16 0200
EN 1434
DK-BEK 1178 – 06/11/2014
EN 1434
MULTICAL® 403
Contents
Application2
Energy calculation
3
Application examples
3
Mechanical design
4
Variant structure
4
Type number overview
5
Configuration6
Calculator functions
8
Display12
Approved meter data
13
Accuracy13
Pressure loss
14
Electrical data
15
Mechanical data
17
Materials17
Dimensioned sketches
18
Accessories20
Application
MULTICAL® 403 is a static heat meter, cooling meter or combined heat/cooling meter based on the ultrasonic principle.
The meter is intended for energy measurement in almost
all types of thermal installations where water is used as the
energy-conveying medium.
MULTICAL® 403 consists of a calculator, a flow sensor and
two temperature sensors. MULTICAL® 403 has been developed for measurement of energy consumption in flats,
single-family and multi-family houses, housing associations,
blocks of flats and small industry. The meter is simple to
install, and it has a temperature range of 2 ...180 °C and a
meter programme with nominal flow from qp 0.6 m³/h
to 15 m³/h.
Robust and accurate
Due to its robust design and high quality, MULTICAL® 403 is
practically maintenance-free, and its simple setup makes it
easy to configure via the meter's front keys.
MULTICAL® 403 has been optimised compared to earlier
generations. The total dynamic range has been increased
to 1600:1 from saturation to start-up and the meter has an
approved dynamic range of 250:1. It is thereby secured that
every conceivable consumption is measured with the same
well-known Kamstrup precision.
2
The meter can be powered by mains or battery supply as
required. You can choose between a small battery without
transport restrictions or a more powerful battery with 16
years’ lifetime. No matter which solution you choose, the
power consumption of MULTICAL® 403 is low.
Functionality
Volume is measured using bidirectional ultrasonic technique
based on the transit time method, a proven long-term stable
and accurate measuring principle.
Accumulated heat energy and/or cooling energy can be
displayed in kWh, MWh or GJ, all in the form of seven or eight
significant digits. The display has been specially designed
with a view to obtaining longevity.
A wide range of parameters are configurable via the front
keys of MULTICAL® 403: Flow sensor position in inlet or outlet,
energy unit, primary M-Bus address, radio on/off, target
dates, etc. Configuration can be carried out on site, thus contributing to a reduction of stocks and installation time.
MULTICAL® 403 is available with communication modules for
Wireless M-Bus, M-Bus and RS232. The modules are available with either pulse inputs or pulse outputs. In addition to
reading current values, the programmable data loggers of
MULTICAL® 403 can be read via M-Bus.
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Energy calculation
MULTICAL® 403 calculates energy on the basis of the formula stated in EN 1434-1, which uses
the international temperature scale issued in 1990 ITS-90 and the pressure definition of 16
bar. In a simplified form, the energy calculation can be expressed as:
Energy = V x ∆Θ x k.
V
is the added volume of water
∆Θ is the measured temperature difference
k
is the heat coefficient of the water
The calculator always calculates energy in [Wh], which is subsequently converted into the
selected measuring unit.
E [Wh] =
E [kWh] =
E [MWh] =
E [GJ] =
V x ∆Θ x k x 1000
E [Wh] / 1,000
E [Wh] / 1,000,000
E [Wh] / 277,800
MULTICAL® 403 operates with a number of different energy registers. All energy types are data
logged and can be displayed according to configuration. Both in the display and during data
reading, each energy type is uniquely defined. The energies are calculated as follows:
E1 = V1 x (t1-t2) x k
E3 = V1 x (t2-t1) x k
E8 = V1 x t1
E9 = V1 x t2
A1 = V1 x (t5-t2) x kt2
A2 = V1 x (t2-t5) x kt2
Heat energy (V1 in inlet or outlet)
Cooling energy (V1 in inlet or outlet)
Average temperature (inlet)
Average temperature (outlet)
Heat energy with discount
Heat energy with surcharge
Application examples
Application A
Closed heating system
with one flow sensor
MID approved heat meter:
403-x-xx-2-xx (meter type 2)
Pt500 sensor connection:
403-W-xx-x-xx
Pt100 sensor connection:
403-V-xx-x-xx
Heat energy:
E1 = V1 x (t1-t2) x k
Application B
Closed cooling system
with one flow sensor
TS approved cooling meter:
403-x-xx-5-xx (meter type 5)
Flow sensor in inlet:
Configuration of A-code = 3
Flow sensor in outlet:
Configuration of A-code = 4
Flow sensor in inlet:
Configuration of A-code = 3
Flow sensor in outlet:
Configuration of A-code = 4
Kamstrup A/S • 58101436_E1_GB_09.2016
Pt500 sensor connection:
403-T-xx-x-xx
Cooling energy:
E3 = V1 x (t2-t1) x k
Application C
Closed heat/cooling system
with one flow sensor
MID and TS approved heat/cooling meter:
403-x-xx-3-xx (meter type 3)
Pt500 sensor connection:
403-T-xx-x-xx
Heat energy:
E1 = V1 x (t1-t2) x k
Cooling energy:
E3 = V1 x (t2-t1) x k
Flow sensor in inlet:
Configuration of A-code = 3
Flow sensor in outlet:
Configuration of A-code = 4
3
MULTICAL® 403
Mechanical design
7
8
6
4
5
9
3
2
1
1
2
3
4
5
Top cover with front keys and laser engraving
PCB with micro-controller, flow-ASIC, display, etc.
PCB cover (may only be opened at an authorised laboratory)
Either a power supply module can be mounted
Or a battery can be mounted
6
7
8
9
Data module, e.g. M-Bus
Connection of temperature sensors
Bottom cover
Flow sensor (IP68)
Variant structure
MULTICAL® 403 is available in various combinations as required by the customer. First, select
the required hardware from the type number overview, and next, select the required software
configuration via the configuration number. Furthermore, a number of data is configured
under the country code, e.g. adjustment of clock, primary M-Bus address as well as yearly and
monthly target dates. Through these selections and configurations, MULTICAL® 403 can be
adjusted to its current task. The supplied meter has been configured from the factory and is
ready for use, however it can also be changed/reconfigured after installation. Before commissioning, the meter can be reconfigured via the meter’s front keys. After commissioning, either
METERTOOL HCW or READy must be used.
4
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Type number overview
Static data
403-XXXXXX
Written on the meter’s front
MULTICAL® 403
Type 403-
Sensor connection
Pt100 Heat meter
Pt500 Heat meter
Pt500 Cooling meter and heat/cooling meter
Flow sensor
qp [m³/h]
0.6
0.6
1.5
1.5
1.5
1.5
1.5
2.5
2.5
3.5
6.0
6.0
10
10
15
Connection
G¾B (R½)
G1B (R¾)
G¾B (R½)
G¾B (R½)
G1B (R¾)
G1B (R¾)
G1B (R¾)
G1B (R¾)
G1B (R¾)
G5/4B (R1)
G5/4B (R1)
DN25
G2B (R1½)
DN40
DN50
Length
[mm]
110
190
110
165
130
165
190
130
190
260
260
260
300
300
270
Dynamic
range *
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
(130 mm with extension)
No sensor pair
Short direct temp. sensor pair
Short direct temp. sensor pair
Pocket sensor pair
Pocket sensor pair


–



10
30
40
50
70
80
90
A0
B0
D0
F0
G0
H0
J0
K0
1
2
3
4
5
6
7
Country code
Determined by Kamstrup upon receipt of order
Length
[mm]
27.5
27.5

V
W
T
Meter type
Heat meter (MID module B)
Heat meter (MID modules B+D)
Heat/cooling meter (MID modules B+D & TS+DK268)
Heat meter (national approvals)
Cooling meter (TS+DK268)
Heat/cooling meter
Volume meter
Sensor pair

Dynamic data
XXXXX
Shown in display
XX
Size Ø
[mm]
5.8
5.8
Cable length
[m]
1.5
3.0
1.5
3.0
00
11
12
31
32
Supply
No supply
Battery, 1 x D-cell
230 VAC supply
24 VAC supply
Battery, 2 x A-cells
Modules
No module
Data + 2 pulse inputs (A, B)
Data + 2 pulse outputs (C, D)
M-Bus, configurable + 2 pulse inputs (A, B)
M-Bus, configurable + 2 pulse outputs (C, D)
Wireless M-Bus, EU, configurable, 868 MHz + 2 pulse inputs (A, B)
0
2
7
8
9
00
10
11
20
21
30
* Flow sensors are by default supplied with dynamic range 100:1. Dynamic range 250:1 is available for selected country codes. Please contact
Kamstrup for information on the availability of the above MULTICAL® 403 variants on the individual markets.
Kamstrup A/S • 58101436_E1_GB_09.2016
5
MULTICAL® 403
Configuration
The software configuration of MULTICAL® 403 is defined on the basis of the configuration
number. Below is an overview of the meter’s configuration number. The overview is not complete, it shows a standard configuration. See the technical description of the meter for the
complete overview or contact Kamstrup for information on possible meter configurations.
A - B - CCC - DDD Flow sensor position
Inlet
Outlet
Measuring unit
GJ
kWh
MWh
Flow sensor coding
See CCC-code tables below
Display *
Heat meter
Heat/cooling meter
Cooling meter
Tariffs
No active tariff
Power tariff
Flow tariff
t1-t2 tariff
Inlet tariff
Outlet tariff
Time-controlled tariff
Heat/cooling volume tariff
PQ tariff
EE
-
FF
-
GG
- L - N -
PP
-
RR
- T - VVVV
3
4
2
3
4
CCC
210
310
510
00
11
12
13
14
15
19
20
21
Pulse inputs A and B *
10 l/imp, pre-counter 1 (<10 m³/h)
Integration mode *
Adaptive mode (4-64 s)
Normal mode (32 s)
Fast mode (4 s)
Cold water leak detection (input A)
OFF
30 min. without pulses
1 hour without pulses
2 hours without pulses
24
24
1
2
3
0
1
2
3
Pulse duration of pulse outputs C and D
32 ms
100 ms (0.1 s)
95
96
Controlled output
Controlled output based on data commands
99
Data logger profile *
Standard data logger profile
Encryption level
Common key
Individual key
Customer label *
Serial number
10
2
3
0000
* See the technical description of the meter for information on other possible configurations
or contact Kamstrup for more details.
6
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Configuration
The CCC-code optimises the display resolution for the selected flow sensor size, and at the
same time the type approval regulations as to minimum resolution and maximum register
overflow are observed. The CCC-codes are divided into two tables for standard resolution and
high resolution, respectively.
Standard CCC-codes
CCC-codes for MULTICAL® 403
CCC No.
416
419
498
451
437
478
420
490
kWh
0
0
0
-
MWh
3
3
3
2
2
2
2
1
Number of decimals in display
GJ
m³
l/h
2
2
0
2
2
0
2
2
0
1
1
0
1
1
0
1
1
0
1
1
0
0
0
0
m³/h
-
kW
1
1
1
1
1
1
1
1
qp
(m³/h)
0.6
1.5
2.5
3.5
6.0
10
15
15
Type
403-xXXxxx-xxxxx
1x-3x
4x-5x-7x-8x-9x
Ax-Bx
Dx
Fx-Gx
Hx-Jx
Kx
Kx
CCC-codes with high resolution
If modules with pulse outputs are selected, CCC-codes with high resolutions can reduce the
battery lifetime.
CCC-codes for MULTICAL® 403
CCC No.
484
407
455
454
459
436
438
483
485
kWh
1
1
1
1
1
0
0
0
0
MWh
3
3
3
3
Number of decimals in display
GJ
m³
l/h
3
3
0
3
3
0
3
2
0
3
3
0
3
2
0
2
2
0
2
2
0
2
2
0
2
2
0
Kamstrup A/S • 58101436_E1_GB_09.2016
m³/h
-
kW
1
1
1
1
1
1
1
1
1
qp
(m³/h)
0.6
1.5
1.5
2.5
2.5
3.5
6.0
10
15
Type
403-xXXxxx-xxxxx
1x-3x
4x-5x-7x-8x-9x
4x-5x-7x-8x-9x
Ax-Bx
Ax-Bx
Dx
Fx-Gx
Hx-Jx
Kx
7
MULTICAL® 403
Calculator functions
Pulse inputs A and B
MULTICAL® 403 has two extra pulse inputs (A and B), which are placed on selected communication modules. The pulse inputs are used for collection and remote accumulation of pulses
from e.g. mechanical water meters and electricity meters. The pulse inputs function independently of the meter itself. Therefore, they are not included in any energy calculations. The two
pulse inputs are identically constructed and can be individually set up to receive pulses from
water meters or electricity meters.
Pulse outputs C and D
MULTICAL® 403 has two extra pulse outputs (C and D), which are placed on selected communication modules. The pulse outputs provide output from selected counter registers
determined by the country code. As the meter has two pulse outputs, it is possible to provide
output from two of the following counter registers via pulse outputs C and D, respectively:
• E1 (Heat energy)
• E3 (Cooling energy)
• V1 (Volume)
Note: As selected counter registers are configured by the country code, the configuration
cannot be changed after delivery.
Pulse outputs are by default configured for the following registers:
Meter function
Heat meter
Heat/cooling meter
Cooling meter
Volume meter
Output C
E1
E1
E3
V1
Output D
V1
E3
V1
V1
Meter type
1, 2, 4
3, 6
5
7
The resolutions of pulse outputs always follow the least significant digit in the display, which
is determined by the CCC-code, e.g. at CCC=119: 1 pulse/kWh and 1 pulse/0.01 m³.
Data logger
MULTICAL® 403 has a permanent memory (EEPROM) in which the results from various data
loggers are saved. The data logger is programmable. The required data logger profile is selected via the RR-code of the configuration number. Unless otherwise stated by the customer,
the RR-code is set to 10, which is the default data logger profile. This default data logger
profile is based on, but not identical with the data logger profile of MULTICAL® 602. Both data
logger registers and logging depths are programmable, and individual logging profiles can be
prepared as required by the customer. Please contact Kamstrup for further details.
Note: Only the logger registers that are defined in the RR-code can be read either with the
meter’s infra-red optical eye or through the installed communication module. This also applies to the target date registers.
The default data logger profile (RR-code = 10) includes the following six data loggers with allocated depths:
Data logging interval
Yearly logger
Monthly logger
Daily logger
Hourly logger
Minute logger 1-60 min.
Minute logger 1-60 min.
8
Default data logging depth (RR = 10)
20 years
36 months
460 days
1400 hours
0
0
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Calculator functions
Integration mode
MULTICAL® 403 uses time-based integration, which means that calculations of accumulated
volume and energy are carried out at fixed time intervals. The time interval is configurable via
the L-code and is independent of the water flow. Be aware that choice of integration mode in
combination with selected power supply defines the meter’s battery lifetime.
The meter has six optional integration modes; three modes in which the meter's display
remains switched on and three modes in which the meter’s display is switched off 4 min.
after the latest registered activation of a front key. During periods with the display switched
off, a dot flashes (heart beat indication) at intervals of 30 seconds to indicate that the meter
is active.
L-code
Integration mode
Adaptive mode (4-64 s)
Normal mode (32 s)
Fast mode (4 s)
Display on
Display off
1
2
3
5
6
7
• Adaptive mode (4-64 s)
Adaptive mode is the meter’s intelligent integration mode in which the time interval is continuously adjusted. This mode combines the long battery lifetime obtained in normal mode
with the high measuring and calculation resolution obtained in fast mode.
Thus, in adaptive mode, MULTICAL® 403 measures at high resolution during periods with
changes in the system requiring accurate measurements and saves battery power during
stable periods.
Adaptive mode is recommended for all systems including those with tap water exchanger.
• Normal mode (32 s)
In normal mode, the integration interval is set to 32 seconds, which means that the meter
calculates accumulated volume and energy every 32 seconds.
Normal mode is recommended for systems with hot water tank and similar systems.
• Fast mode (4 s)
In fast mode, the integration interval is set to 4 seconds, which means that the meter calculates accumulated volume and energy every 4 seconds. Fast mode is recommended for
all systems including those with tap water exchanger.
Tariffs
MULTICAL® 403 has three extra tariff registers TA2, TA3 and TA4, which can accumulate heat
energy or cooling energy (EE=20 accumulates volume) parallel with the main register based
on preprogrammed tariff conditions (to be included in the order). Irrespective of the selected
tariff type, the tariff registers are named TA2, TA3 and TA4 in the display.
As the main register is considered the legal billing register, it is accumulated no matter the
selected tariff function. Tariff conditions TL2, TL3 and TL4 are monitored at every integration.
If the tariff conditions are fulfilled, consumed heat energy, cooling energy or volume is accumulated in either TA2, TA3 or TA4 parallel with the main register.
Kamstrup A/S • 58101436_E1_GB_09.2016
9
MULTICAL® 403
Calculator functions
Coefficient of performance (CP) of a heat pump
In houses with heat pumps with single output, it is expedient to measure both the released
thermal energy and the gained electrical energy, based on which the coefficient of performance (COP or CP) can be calculated. COP is the abbreviation of ”Coefficient Of Performance”.
The calculation is based on simple proportional numbers between calculated thermal energy
(E1) and electrical energy, which is measured via pulse input B (Input B):
CP=
Thermal energy [E1]
Electrical energy [Input B]
Electrical energy (Input B) is always registered in kWh, whereas thermal energy (E1) is either
registered in kWh, MWh or GJ depending on the selected B-code. No matter which unit you
choose, the meter calculates CP correctly. The CP value is displayed with one decimal and is a
value in the interval 0.0…19.9.
CP can also be used for measurement in gas-fired systems, CP being expressed as kWh/Nm³
gas.
Communication modules
In the module bay of MULTICAL® 403, a communication module can be mounted, adapting the
meter to various applications.
Configurable wired M-Bus modules
Wired M-Bus moduler modules are standardised according to the European standard EN13757.
Two-way communication between M-Bus and energy meter is carried out via a digital isolator
providing galvanic separation between M-Bus and meter. The module supports both primary,
secondary and enhanced secondary addressing. The module can communicate at communication speeds of 300, 2400, 9600 or 19200 baud and automatically detects the speed used.
The sent out datagram can be configured to include various register combinations by means
of the programs METERTOOL HCW and READy Manager.
The module can be read at intervals of 10 seconds without the battery lifetime being influenced.
For further information, see data sheet about M-Bus modules for MULTICAL® 403.
Configurable wireless M-Bus modules
The wireless M-Bus module is designed for being included in both hand-held wireless M-Bus
reading systems (drive-by) and in wireless M-Bus network systems, operating in the licencefree frequency band in the 868 MHz area.
The communication protocol is C-mode or T-mode according to the EN13757-4 standard.
The wireless M-Bus module supports individual encryption or common encryption key.
Common encryption key is only offered on request. The modules are delivered with antenna
connection for either internal or external antenna.
The sent out datagram can be configured to contain various register combinations using the
PC programs METERTOOL HCW and READy Manager.
For further information, see data sheet about Wireless M-Bus module for MULTICAL® 403.
10
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Calculator functions
Info codes
MULTICAL® 403 constantly monitors a number of important functions. If a serious error occurs
in measuring system or installation, a flashing “INFO” appears in the display. The ”INFO” field
keeps flashing as long as the error is present no matter which reading you choose. The ”INFO”
field automatically switches off when the error has been corrected.
In addition to the ”INFO” field, the current info code can be displayed. In MULTICAL® 403 each
digit of the info code is dedicated to one of the meter’s elements. The below table shows the
info code structure together with an example of the info code.
1
2
3
Info
1
2
9
t1
t2
Display digit
4
5
0
V1
Description
6
7
8
0
In-A
In-B
No voltage supply *
Low battery level
External alarm (e.g. via KMP)
1
t1 Above measuring range or switched off
t2 Above measuring range or switched off
t1 Below measuring range or short-circuited
t2 Below measuring range or short-circuited
Invalid temperature difference (t1-t2)
1
2
9
2
9
3
4
6
8
9
8
9
Example:
1
0
2
0
0
0
9
V1 Air
V1 wrong flow direction
V1 > qs for more than an hour
Pulse input A Leakage in system
Pulse input A External alarm
Pulse input B Leakage in system **
Pulse input B External alarm
0
* This parameter of the info code does not appear from the current info code as it is only active when the meter is
without supply. The info code is saved in the info log, and thus it will appear from the info log that the meter has
been without power supply.
** The info code for leakage at pulse input B must be actively selected.
Note: Info codes are configurable. Therefore, it is not certain that all the above parameters are
available in a given MULTICAL® 403. This depends on the selected country code.
An info logger saves the info code every time the info log is changed. The latest 50 changes
are saved. The 50 changes and the corresponding date can be read from the display.
Kamstrup A/S • 58101436_E1_GB_09.2016
11
MULTICAL® 403
Display
MULTICAL® 403 has a bright and clear display including 7 or 8 digits (depending on configuration) as well as a number of symbols for e.g. measuring units, info, inlet and outlet, radio on/
off, etc. The display is switched on by pressing either the primary or the secondary key on the
meter’s front. The display reverts to energy indication 4 minutes after the latest activation of
a front key. Depending on the L-code, the display switches off after 4 more minutes, but
switches on again at the activation of a front key.
2
3
1
2
3
4
5
6
7
4
1
9
8
7
6
5
The meter is configured as inlet or outlet meter
Flashes at active info code
Historical readings
Tariff registers/tariff limits
Measuring unit
Date, time and address
”Heart beat” indication shows that both meter and display are active
8 ”OK” is displayed when a changed value has been saved
9 The meter’s radio communication is switched on or off
By means of the meter’s primary key, you can choose from and switch between the meter’s
four display loops. When delivered, the meter is in transport state, which means that the
USER, TECH and SETUP loops are available. Depending on the country code, the SETUP loop
can be locked in transport state and is thereby not available on delivery. The TEST loop can
only be accessed if the test seal is broken.
The meter’s four display loops are intended for four different usage situations.
• USER loop
The meter’s configurable display loop, which is intended for the user. The readings in
this loop can be adjusted to the user’s requirements via the DDD-code.
• TECH loop
This loop is intended for technicians and is not configurable. In this loop, all the meter’s
readings are shown. The loop comprises readings such as serial number, date, time,
config no., software revision, segment test. TECH loop also comprises a number of fixed
module readings as well as a number of module readings, which depend on the module.
• SETUP loop
This loop is intended for the technician too. In this loop, the technician can configure
the meter via the front keys. In general (unless otherwise informed by the customer),
the loop is open in transport state. When the first integration has been carried out by
the meter, SETUP loop is locked and it is no longer possible to access SETUP loop unless the installation seal is broken.
• TEST loop
Used by certified laboratories for reverification of the meter. This loop is not available
unless the meter’s test seal is broken.
12
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Approved meter data
Approvals
DK-0200-MI004-037, heat meter
TS 27.02 009, cooling meter and heat/cooling meter
EN 1434:2007 and EN 1434:2015
Measuring Instruments Directive, Low Voltage Directive,
Electromagnetic Compatibility Directive, Pressurised equipment Directive
Standards
EU directives
Heat meter
Temperature range
Differential range
DK-0200-MI004-037
θ: 2 °C…180 °C
∆Θ: 3 K…178 K
Cooling meter and heat/cooling meter
Temperature range
Differential range
TS 27.02 009
θ: 2 °C…180 °C
∆Θ: 3 K…178 K
Temperature of medium
θ: 2 °C…130 °C
The stated minimum temperatures are related
to the type approval. The meter has no cut-off
for low temperature and thus measures down
to 0.01 °C and 0.01 K.
Accuracy
- Calculator
EC = ± (0.5 + ∆Θ min/∆Θ) %
- Flow sensor
Ef = ± (2 + 0.02 qp/q), but not exceeding ±5 %
Temperature sensor connection
-Type 403-V
Pt100 – EN 60751, 2-wire connection
-Type 403-W/T
Pt500 – EN 60751, 2-wire connection
EN 1434 designation
Environmental class A
MID designation
Mechanical environment: Class M1 and M2
Electromagnetic environment: Class E1
Non-condensing environment, closed location (indoors), 5…55 °C
Accuracy
Heat meter components
Flow sensor
Calculator
Sensor pair
MPE according to EN 1434-1
Ef = ± (2 + 0.02 qp/q), but not exceeding ±5 %
Ec= ± (0.5 + ∆Θ min/∆Θ) %
Et= ± (0.5 + 3 ∆Θ min/∆Θ) %
MULTICAL® 403, typical accuracy
Ef= ± (1 + 0.01 qp/q) %
Ec= ± (0.15 + 2/∆Θ) %
Et= ± (0.4 + 4/∆Θ) %
MULTICAL® 403 qp 1,5 m³/h @∆Θ 30K
Ec+Et+Ef (EN)
Ec+Et+Ef (Typ)
6,0
4,0
2,0
Tol [%]
Total typical accuracy of MULTICAL® 403 compared to EN 1434-1.
0,0
0,01
0,10
1,00
10,00
-2,0
-4,0
-6,0
q [m³/h]
Kamstrup A/S • 58101436_E1_GB_09.2016
13
MULTICAL® 403
Pressure loss
Pressure loss in a flow sensor is stated as max pressure loss at qp.
According to EN 1434, maximum pressure must not exceed 0.25 bar.
Graph
A
B
C
D
E
F
F
Nom. flow
qp
[m³/h]
0.6
1.5
2.5
3.5
6
10
15
Max flow
qs
[m³/h]
1.2
3.0
5.0
7.0
12
20
30
Min. flow
cut-off
[l/h]
3
3
5
7
12
20
30
Min. flow
qi *
[l/h]
6
15
25
35
60
100
150
Saturation
flow
[m³/h]
1.5
4.6
7.6
9.2
18
30
46
Nom. diameter Δ[email protected]
[mm]
DN15/DN20
DN15/DN20
DN20
DN25
DN25
DN40
DN50
[bar]
0.03
0.09
0.09
0.07
0.06
0.06
0.14
kv
[email protected] bar
3.46
4.89
8.15
13.42
24.5
40.83
40.09
[m³/h]
1.7
2.4
4.1
6.8
12.3
20.4
20.1
* Dynamic range qp:qi = 100:1
Δp MULTICAL® 403
A
Δp [bar]
1
B
C
D
E
F
0,1
0,01
0,1
1
10
100
Flow [m³/h]
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Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Electrical data
Calculator data
Typical accuracy
– Calculator
– Sensor pair
Display
Resolutions
Energy units Data logger (EEPROM)
– Log content
– Logging interval
– Logging depth
Info logger (EEPROM)
Clock/calender (with backup battery)
Summer/winter time
Data communication
Power in temperature sensors
Power supply
Battery
Backup battery (for real-time clock)
Mains supply
Insulation voltage
Power consumption
Backup supply
EMC data
Kamstrup A/S • 58101436_E1_GB_09.2016
EC ± (0.15 + 2/∆Θ) %
Et= ± (0.4 + 4/∆Θ) %
LCD – 7 or 8 digits, digit height 8.2 mm
9999.999 – 99999.99 – 999999.9 – 9999999
99999.999 – 999999.99 – 9999999.9 – 99999999
MWh – kWh – GJ
Programmable - all registers can be selected
Programmable - from 1 minute to 1 year
Programmable - default: 20 years, 36 months, 460 days, 1400 hours
(RR-code = 10)
50 info codes
Clock, calendar, leap year compensation, target date
Programmable under country code
The function can be disabled so that ”technical normal time” is used
KMP protocol with CRC16 used for optical communication as well as for modules
< 10 µ W RMS
3.6 VDC ± 0.1 VDC
Replacement interval
3.65 VDC,
D-cell lithium
3.65 VDC,
2 x A-cells lithium
Wall mounted
Mounted on flow sensor
16 years @ tBAT < 30 °C
14 years @ tBAT < 40 °C
9 years @ tBAT < 30 °C
8 years @ tBAT < 40 °C
Note that the battery lifetime will be reduced if the integration mode ”Fast mode” is
selected.
See the technical description for further details.
3.0 VDC, BR-cell lithium
230 VAC +15/-30 %, 50/60 Hz
24 VAC ±50 %, 50/60 Hz
3.75 kV
<1W
Integral SuperCap eliminates interruptions due to short-term power failures
(only supply modules type 7 and 8)
Fulfil EN 1434 class A (MID class E1)
15
MULTICAL® 403
Electrical data
Temperature
measurement
t1
t2
Inlet temperature Outlet temperature
Measuring range
2-wire, Pt100 (403-V)
2-wire, Pt500 (403-W/T)
Offset adjustment
Max. cable lengths (max ø6 mm cable)
∆Θ (t1-t2)
Heat
measurement
∆Θ (t2-t1)
t5
Cooling
Preset for A1 and A2
measurement
0.01…185.00 °C
± 0.99 K
Pt100, 2-wire
2 x 0.25 mm²: 2.5 m
2 x 0.50 mm²: 5 m
2 x 1.00 mm²: 10 m
Pulse inputs
Terminal connection: In-A 65-66 and In-B: 67-68 via module
Pulse input
Pulse ON
Pulse OFF
Pulse frequency
Electrical isolation
Max. cable length
Requirements for external contact
Pt500, 2-wire
2 x 0.25 mm²: 10 m
2 x 0.50 mm²: 20 m
Water meter connection
680 kΩ pull-up for 3.6 V
< 0.4 V for > 30 ms
> 2.5 V for > 1.1 s
< 0.5 Hz
No
25 m
Leakage current at function open < 1 µA
Pulse outputs
Terminal connection: Out-C: 16-17 and Out-D: 18-19 via module
Pulse value
Heat meter: E1 and V1
Cooling meter: E3 and V1
Heat/cooling meter: E1 and E3
Type
Open collector (OB)
Pulse duration
Optionally 32 ms or 100 ms
External voltage
5…30 VDC
Current
1…10 mA
Residual stress
UCE ≈ 1 V at 10 mA
Electrical isolation
2 kV
Max cable length
25 m
16
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Mechanical data
Environment class
Ambient temperature
Protection class
– Calculator
– Flow sensor
Medium temperatures
– Heat meters 403-V/W
– Cooling meters 403-T
– Heat/cooling meters 403-T
Medium in flow sensor
Storage temperature
Pressure stage (with thread)
Pressure stage (with flanges)
Weight
Flow sensor cable Connection cables
Supply cables
Fulfils EN 1434 class A (MID class E1)
5…55°C, non-condensing, closed location (installation indoors)
IP54
IP68
2…130 °C
At medium temperature below ambient temperature or above
2…130 °C
90 °C, we recommend wall-mounting of calculator.
2…130 °C
Water (district heating water as described in CEN TR 16911 and AGFW FW510)
-25…60 °C (drained flow sensor)
PN16 with DS temperature sensor with fibre gasket
PN25 with blind plug with O-ring gasket
PN25 with DS temperature sensor with O-ring gasket
PN25
From 0.9 to 8.6 kgs depending on flow sensor size
1.5 m (cable non-demountable)
ø 3.5…6 mm
ø 5…8 mm
Materials
Wetted parts
Case, coupling
Hot-pressed dezincification proof brass (CW 602N)
Case, flange
Stainless steel, material no. 1.4308
Transducer
Stainless steel, material no. 1.4404
O-ringsEPDM
Measuring tube
Thermoplastic, PES 30 % GF
Reflectors
Thermoplastic, PES 30 % GF and stainless steel, material no. 1.4306
Flow sensor case
Top/wall bracket
Thermoplastic, PC 20 % GF
Calculator case
Top and base
Internal cover
Thermoplastic, PC 10 % GF with TPE (thermoplastic elastomer)
Thermoplastic, PC 10 % GF
Cables
Silicone cable with inner Teflon insulation
Kamstrup A/S • 58101436_E1_GB_09.2016
17
MULTICAL® 403
Dimensioned sketches
All measurements in [mm]
Mechanical measurements for calculator
128
110
40
Flow sensor with G¾ and G1 thread connection
L
B3
B1
G
B2
48
60
Nominal flow qp
[m³/h]
0.6 + 1.5
1.5
1.5
2.5
0.6 + 1.5
2.5
Thread
G
G¾B
G¾B
G1B
G1B
G1B
G1B
A
85
41
L
A
B1
B2
B3
110
165
130
130
190
190
12
12
22
22
22
22
35
35
38
38
38
38
32
32
32
38
38
38
38
65
48
48
78
78
Approx. weight
[kg] *
0.9
1.0
1.0
1.0
1.1
1.2
* Weight of calculator, flow sensor, 3 m sensor pair excl. packing
18
Kamstrup A/S • 58101436_E1_GB_09.2016
MULTICAL® 403
Dimensioned sketches
All measurements in [mm]
Flow sensor with G5/4 and G2 threaded connection
L
A
G
M
H1
H2
B2
Nominal flow qp
[m³/h]
3.5
6
10
B1
Thread
G
L
M
H2
A
B1
B2
H1
Approx. weight
[kg] *
G5/4B
G5/4B
G2B
260
260
300
130
130
150
88
88
88
16
16
40.2
51
53
55
20
20
29
41
41
41
2.0
2.1
3.0
* Weight of calculator, flow sensor, 3 m sensor pair excl. packing
Flow sensor with DN25, DN40 and DN50 flange connection
L
M
H
d2
D
H2
DN
K
Nominal flow qp
Nom. diameter
L
M
H2
D
H
K
[m³/h]
6
10
15
DN
DN25
DN40
DN50
260
300
270
130
150
155
88
88
88
115
150
165
106
140
145
85
110
125
Bolts
Qty
4
4
4
Thread d2
M12
14
M16
18
M16
18
Approx. weight
[kg] *
4.6
7.5
8.6
* Weight of calculator, flow sensor, 3 m sensor pair excl. packing
Kamstrup A/S • 58101436_E1_GB_09.2016
19
MULTICAL® 403
Accessories
Type
Battery module with two A-cells
Battery module with one D-cell
230 VAC supply module
24 VAC supply module
Infrared optical reading head w/USB plug
Holder for infrared optical reading head
Wall bracket
Verification unit for MULTICAL® 403, Pt100, Heat/ Cooling (used with METERTOOL HCW)
Verification unit for MULTICAL® 403, Pt500, Heat/ Cooling (used with METERTOOL HCW)
METERTOOL HCW
LogView HCW
USB configuration cable for heat/cooling modules
Kamstrup A/S • 58101436_E1_GB_09.2016
Article number
HC-993-09
HC-993-02
HC-993-07
HC-993-08
6561-353
3026-810
3026-655
6699-367
6699-366
6699-724
6699-725
6699-035
Kamstrup A/S
Industrivej 28, Stilling
DK-8660 Skanderborg
T: +45 89 93 10 00
F: +45 89 93 10 01
[email protected]
kamstrup.com
20
Kamstrup A/S • 58101436_E1_GB_09.2016
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