Kenmore 625.38306 User's Manual

Kenmore 625.38306 User's Manual
OWNER'S MANUAL
Water Softener
with Deluxe Valve
300 Series
MODEL
NO. 625.383060
Caution:
• Warranty
Read and follow all safety rules and operating
• Installation
instructions before first use of this product.
• Start Up / Setting Timer
Questions
?
• How It Works
Visit www.KenmoreWater.com
or call toll free 1-800-426-9345
(M - F, 7 AM - 6 PM CST)
• Care Of
Repair or Parts ? Call toll free 1-800-469-4663
See back
cover for other Sears service
numbers.
• Specifications
• Repair Parts
SAVE THIS MANUAL
Use the plastic bag and tie provided, to hang manuals nearby the
softener for future reference.
System tested and certified by NSF
International
against NSF/ANSI
Standard
for water softener performance.
®
44
Printed on recycled
Sears
PRINTED IN U.S.A.
Brands
Management
Corporation,
Hoffman
www.KenmoreWater.com
Estates,
IL
60179
Part No. 7282580
paper
U.S.A.
(Rev. R 7/22/10)
WARRANTY
ONE YEAR LIMITED WARRANTY
ON WATER SOFTENER
ON WATER SOFTENER
When installed, operated and maintained according to all instructions supplied with the product, if this
Kenmore appliance fails due to a defect in material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME ®to arrange for free repair.
TEN YEAR LIMITED WARRANTY AGAINST LEAKS
When installed, operated and maintained according to all instructions supplied with the product, if the water
softener tank or salt storage drum develops a leak within ten years from the date of purchase, call 1-800-4MY-HOME ®to arrange for free tank or drum replacement. After the first year you must pay an initial trip
charge.
All warranty coverage does not include water softener resin, which is an expendable item.
If this water softener is ever used for other than private family purposes, all warranty coverage applies for
only 90 days from the date of purchase.
This warranty covers only defects in material and workmanship. Sears will NOT pay for:
1. A service technician to instruct the user in correct product installation, operation or maintenance.
2. A service technician to clean or maintain this product.
3. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.
4. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose.
5. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other
than those recommended in all instructions supplied with the product.
6. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein.
Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to
one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or
limitations may not apply to you.
This warranty applies only while this appliance is used in the United States or Canada.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Sears Brands Management Corporation,
Hoffman Estates,
Sears Canada Inc., Toronto, Ontario, Canada M5B 2M5
Questions?
2
Call The Kenmore
Water
IL 60179
Line 1-800-426-9345
TABLE
OF CONTENTS
Safety Guides .................................................................................................................................................
Unpack and Check Shipment ........................................................................................................................
Plan Your Installation: Tools Needed, Materials Needed ...........................................................................
Install Inlet/Outlet Adapters or Bypass Valves, Three Way Valves ...........................................................
Install Softener and Connect Pipes ................................................................................................................
Connect Valve and Salt Tank Drains ..............................................................................................................
Leak Test ........................................................................................................................................................
Electrical Requirements .................................................................................................................................
Install Covers and Restart Water Heater .......................................................................................................
Program the Timer ....................................................................................................................................
Sanitize the Water Softener ...........................................................................................................................
Add Salt to Storage Tank ................................................................................................................................
Install Checklist ..............................................................................................................................................
Faceplate Timer Features .........................................................................................................................
How Your Water Softener Works ..............................................................................................................
Care of Your Water Softener .....................................................................................................................
Specifications ............................................................................................................................................
Service Tech Information ...........................................................................................................................
Exploded Views and Parts Lists ................................................................................................................
Sears Tech Support .........................................................................................................................
Back
FACTS AND FIGURES TO KEEP
Fill in the blanks
so you always
Salt Hole Cover
!
below and keep this book in a safe place
have these facts.
Water Softener Model No.*
Serial Number
Date Installed
Water Hardness
Iron Content
pH
Water Pressure
Water Flow Rate
Grains Per Gallon
Parts Per Million
Taste and/or Odor
Pounds/Square Inch
Gallons Per Minute
* The model number is on the rating decal, located on the rim, under the salt hole cover.
Questions?
Call
the
Kenmore
or visit
Water
Line
at
1-800-426-9345
KenmoreWater.com
For repair or replacement parts, call toll-free 1-800-366-7278
See back cover for other Sears service numbers.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
4
5
6-10
11-12
13
14
15
16
17
18-19
20
21
22
23-24
25-27
28-31
32-33
34-40
42-47
Cover
Read all steps, guides and rules carefully before installing and using your new water softener.
Follow all steps exactly to correctly install. Failure to follow them could cause personal injury
or property damage. Reading this book will also help you to get all of the benefits from your
water softener.
Your Kenmore Water Softener will remove hardness minerals from water. This is measured in
grains per gallon (gpg). It will also remove some clear water iron*. This is measured in parts
per million(ppm). See the specifications page for the maximum limits of hardness and iron
removal.
•
A water softener will not improve other water problems such as acidity, tastes and odors, or
iron other than clear water iron. It will not purify contaminated water, or make unsafe water
safe to drink.
Check with your local public works department for plumbing, electric and sanitation codes.
You must follow their guides as you install your softener. Use only LEAD FREE SOLDER
AND FLUX, as required by federal and state codes, when installing soldered copper plumbing.
Protect the softener and piping from freezing. Damage from freezing voids the softener warranty. See how to protect from freezing on page 31.
CAUTION: Please read and comply with the following guides to prevent damage to the softener or other property, personal injury, or possible fatal shock.
This softener works on 24 volts only. Be sure to use only the transformer included.
Plug it into a nominal 120V, 60 cycle household outlet that is grounded and properly
protected by an overcurrent device such as a circuit breaker or fuse. If transformer is
replaced, use only the authorized service Class II, 24 volt, 10 VA transformer.
•
Unplug the transformer right away if the power cable should become damaged or frayed.
Make repairs, or replace the transformer, before plugging back into the power outlet.
•
Always unplug the softener from electrical power before removing outer valve covers.
•
This system is not intended to be used for treating water that is microbiologically
unknown quality without adequate disinfection before or after the system.
* The capacity to reduce clear water iron is substantiated
unsafe or of
by WQA test data.
European Directive 2002/96/EC requires all electrical and electronic equipment to
be disposed of according to Waste Electrical and Electronic Equipment (WEEE)
requirements. This directive or similar laws are in place nationally and can vary
from region to region. Please refer to your state and local laws for proper disposal
of this equipment.
Questions?
4
Call The Kenmore
Water
Line 1-800-426-9345
INSPECT
SHIPMENT
Your water softener is shipped complete in one carton.
Use care when handling the softener. DO NOT turn
upside down. DO NOT drop, or set on sharp objects that
could make a hole in the bottom. The water softener is
heavy, do not try to lift it or move more than is necessary.
Remove all items from your shipping carton.
Check all items against the packing list below. Note any
items lost or damaged in shipment.
Note any damage to the shipping carton. Refer to the
exploded view and parts list in the back of the manual for
the part names and numbers of missing or damaged
items.
Contact the store where purchased if problems exist.
PARTS DESCRIPTIONS
Salt Hole
Cover
SMALL
Nozzle
Valve
Assembly
Assembly
PARTS
Installation
Adaptors (2)
(Open)X',_
Face
Plate
Clips (4)
[
owner's
manual
@
]
Cover
Salt
Storac
Tank
Bypass Valve
Brinewell
Cover
Resin
[
j
Brinewell
O
Drain Tubing
4_
Tube Clamp
Tube Adaptor
Ground Clamp Kit
Brine Valve
Grommet
J
_>._ Tube Clamp
FIG. 1
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
PLAN YOUR INSTALLATION
It is recommended to read through the entire manual before
beginning your installation. Follow all steps exactly. Reading this
manual will also help you get all the benefits from your system.
TOOLS
NEEDED:
• Safety glasses
• Flathead screw driver
• Phillips screw driver
• Adjustable slip joint pliers
• Tape measure or ruler
J
Flathead Screwdriver
Safety Glasses
ADDITIONAL
TOOLS
SOLDERED
COPPER
•
•
•
•
NEEDED
Phillips Screwdriver
FOR THE FOLLOWING
THREADED
Tubing Cutter
Propane Torch
Solid Core LEADFREE Solder
Paste Flux
•
•
•
•
• Emery Cloth
or Sandpaper
THE PROPER
Adjustable
PIPE
CPVC OR PVC PLASTIC
• Hacksaw
• Adjustable Wrench
• Primer and Solvent Cement
approved for use on potable water-
TO INSTALL WATER TREATING
(Shows sequence of equipment
EQUIPMENT
only. Seldom, if ever, would all items be needed.)
Kitchen or Bathroom
Cold Faucet
Sediment
Tape Measure or Ruler
INSTALLATIONS:
Hacksaw or Pipe Cutter
Pipe Wrenches
Pipe Threading Tool
Pipe Joint Compound approved
for use on potable water
ORDER
Slip Joint Pliers
City Water Supply
or Taste &
Odor Cartridge
Filter
OR
o deFa ce s
Hard Water to
_
D_
Cold, soft water
_
_
WeIt Water Supply
Hot, soft water
Pressure or
Captive Air
Tank
[
Heater
L, _
I
[
I
_
I
_
I
_
_
[
I
[
[
I
j LI U Ll U
Water
Softener
*Taste &
Odor Filter
Iron
Filter
Neutralizer
Sediment
Cartridge Filter
!
Clarifying
Filter
* Place a Taste & Odor Filter UPSTREAM of a water softener on a chlorinated water supply
and DOWNSTREAM of a water softener on a non-chlorinated water supply.
6
Call The Kenmore
I
[
|
• Always place an Iron Filter UPSTREAM of the water softener.
• Always place a Neutralizer UPSTREAM of an Iron Filter, etc., as shown.
Questions?
I
Dispensing
System
Water
Line 1-800-426-9345
Welt Water
FIG. 2
shutoff
valve
FIG. 3
Typical Installation
WHERE
TO INSTALL
THE WATER
SOFTENER
Review the following points before you choose a place to put your softener.
1. Place as close as possible but always after, the
pressure tank (well water) or water meter (city
water). See Fig. 3.
2. Place as close as possible to a water drain such as
a floor drain, laundry tub, sump or standpipe. See
Fig. 3.
3. Connect to the house main water pipe BEFORE
THE WATER HEATER. See Fig. 3. Temperature of
water going through the softener must not be
more than 120°F (49°C). Hot water will damage
inner softener parts. To reduce the risk of hot water
backup, piping between the softener and water
heater should be as long of a run as possible.
4. Keep outside faucets on hard water to save soft
water and salt. See Fig. 3.
5. Do not install in a place where the softener could
freeze. Damage caused by freezing voids the warranty by Sears Brands Management Corporation.
Questions?
Call The Kenmore
6. Put the softener in a place where water damage is
least likely to occur if it develops a leak. Sears or
the manufacturer will not repair or pay for water
damage.
7. A grounded, 120V electrical outlet is needed within
10 feet of the softener. See Fig. 3. This is to plug in
the transformer. The softener has a 10 foot power
cable. Be sure the outlet and transformer are in
an inside place, to protect from wet weather. Use
a continuously "live" outlet, which cannot be accidentally switched off.
8. When installing in an outside location, you must take
the steps necessary to assure the softener, installation plumbing, and wiring, are protected from the
elements, direct sunlight, contamination, vandalism,
etc.
Water
Line 1-800-426-9345
Suggested
Slab Foundation
Installation
outside
- hard
water heater
Plug the softener transformer
into an inside, 120 volt 60Hz
electrical outlet. If an outside
outlet is used, be sure it has
approved weather protection.
kitchen
r_q
outside
bathroom
I _L_
I
.,o. II I1
lJ
J _
I
"-,"
I
I
For outside hard
water, trench underground as needed.
-°
oo°°
bypass
valve
WATER SOFTENER
(install in garage, car port,
or other sheltered area)
outside
- hard
outside
-soft
water in
Run drain tubing to laundry tub or
p-trap inside home, if possible.
Otherwise, run to a dry well.
FIG. 4
DRAW IN YOUR PIPES
AND FITTINGS
Your House Main Water Pipe
Draw the plans for your "IN" and "OUT"
piping here. Include all pipe, fittings and
accessories you will use.
Left
Right
Make a list of all materials you will need
and buy them before you begin to install
the water softener.
120V - 60Hz
Electrical
Outlet
* In what
direction
does
the water
flow?
Be sure to plan "IN" and "OUT" piping so water
flow is to the softener valve inlet. Plan a
crossover if flow is from left to right.
U
CROSS-OVER
Main Water Pipe
Raw
Valve Outlet Side
Soft Water
Outlet
Valve Inlet
To Water Softener
FIG. 5
Questions?
8
Call The Kenmore
Water
Line 1-800-426-9345
PIPE, FITTINGS,OTHER
MATERIALS
NEEDED
You must first decide how to run "in" and "out" pipes to
the softener. Look at your house main water pipe at the
point you will connect the softener. Is the pipe soldered
copper, glued plastic, or threaded galvanized or brass?
What is the pipe size? What kind of pipe and fittings is it
easiest for you to work with, and what tools do you have?
Now look at the common plans for "in" and "out" piping
on soldered copper. See Fig. 6. Use it as a guide to plan
what materials you will need. Get all the materials you
will need before you start.
OUT
IN
1" NPT sweat
adaptor (2)*
-1/
Use teflon tape,
pipe joint compound ,,.
or both.
_
_
[_
_L'"
_
1" NPT
adaptor
ass Valve
Valve
Inlet
1" NPT sweat
ALWAYS install the bypass valve (that is included with
the unit) or a three valve bypass. See Fig. 9 to13.
Bypass valves let you turn off water to the softener if
needed for repairs, but still have water in the house
pipes.
2 of each
included
clip
Use Fig. 5 to make a plan drawing for your specific
installation. "In" and "out" fittings included with the softener are 1" NPT threaded adaptors. You should maintain
the same, or larger, pipe size as the water supply pipe,
up to the softener inlet and outlet. Use copper, brass,
galvanized or PVC plastic pipe and fittings for the "in"
and "out" pipes. Be sure to check local codes.
Note: If converting from galvanized to copper pipe
use approved dielectric insulating connectors.
t
_
adaptor (2)*
OUT
IN
Use teflon tape,
pipe joint compound
or both.
Drain tubing (3/8" inside diameter), is needed for the
valve and salt tank drains. See Fig. 16. If a rigid valve
drain is needed to comply with plumbing codes, you can
buy the parts needed (see Fig. 16) to change the softener to a 1/2 inch minimum copper tubing drain.
1" NPT
Valve
Inlet
adaptor /
_/
clip
2 of each
included
FIG. 6
*NOTE:
For plumbing connection, buy 2 sweat adaptors and plumb
directly to the inlet - outlet adaptors. Threads on the inlet - outlet
adaptors are 1" NPT.
CAUTION:
DO ALL SOLDERING BEFORE CONNECTING SWEAT ADAPTORS TO INLET-OUTLET ADAPTORS OR BYPASS VALVE.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
BEFORE INSTALLING CHECKS & TESTS
Your water supply needs to be checked for chemical
analysis, water pressure and water flow rate. To accomplish this, complete the following steps:
Check Water's Chemical Analysis: Sears sells a complete line of water treating equipment to correct various
water problems. To be sure you have the proper type
and size equipment, You must have your water tested.
Your Sears store can give you a water test results for
hardness, iron and acidity, and tell you what equipment
you need. Simply take at least a 4 oz. sample of your
water to Sears, and they will test it while you wait. If you
need help to get your water tested, or if you have other
questions about your water, ask at your Sears store.
NOTE: Add these readings
table on page 3.
to the Facts and Figure
Check Your Water Pressure: For your softener to work
right, a water pressure of no lower than 20 pounds per
square inch (psi) is needed in the house water pipes.
The highest pressure allowed in the water pipes is 125
psi. If pressure is over 125 psi, buy and install a pressure reducing valve in the water inlet pipe to the softener.
NOTE: If water pressure during the day is 100 psi or
more, pressure during the night may go over 125 psL
Adding a pressure reducing valve may reduce the
flow.
NOTE: Add these readings to the Facts and Figure
table on page 3.
Questions?
10
Call The Kenmore
If you have a well water system, look at the pressure
gauge to find the water pressure. Call your local water
department if you have city water. They will tell you what
the water pressure is where you live.
NOTE: Add these readings
table on page 3.
to the Facts and Figure
Check your water flow rate: A water flow of at least 3
gallons per minute is needed. A lower flow will keep your
softener from working as well as it should. Complete the
following steps to make an easy check of your flow rate.
1. Fully open two cold water faucets close to the point
water enters the house.
2. With both faucets open, fill a gallon container at one
faucet while looking at a watch or clock to see how
many seconds it takes.
3. Empty the container and go to the second faucet (be
sure BOTH faucets are still on). Fill the gallon container
at the second faucet and see how many seconds it
takes.
4. Turn off both faucets. Now add the number of seconds
it took to fill the container at both faucets.
5. A total of 90 seconds, or less, means the system flow
rate is good.
NOTE: Add these readings
table on page 3.
to the Facts and Figure
NOTE: Codes in the state of Massachusetts
require
installation by a licensed plumber. For installation,
use plumbing code 248CMR of the Commonwealth
of Massachusetts.
Water
Line 1-800-426-9345
ASSEMBLE
OR SINGLE
INLET OUTLET ADAPTORS,
BYPASS VALVE
Shutoff
Valve
Shutoff
Valve
. Pressure
,z/ Tank
Complete the following steps to assemble the adaptors or
bypass valve.
1. Close the shutoff valve on the house main water pipe,
near the water meter or pressure tank, to turn off the
water. See Fig. 7.
Pump
2. Shut off the gas or electric supply to the water heater.
See Fig. 7.
3. Open the highest and lowest water faucets in your
house. This will let water drain from the pipes. Close
faucets after water has drained.
Electrical
Panel
4. Remove the main cover. Remove the salt hole cover
first and then pull outward on the two tabs to release
main cover. See Fig. 8.
FIG. 7
Cover (Main)
Set both covers aside so they will not get scratched or broken.
/
Salt Hole Cover
INSTALL SEARS BYPASS VALVE AND / OR THE
INLET OUTLET THREADED
ADAPTORS
//
NOTE: If you will not install the bypass valve because
you will have a three (3) valve bypass, skip steps 6 &
7, but do steps 5 and 8.
5. Visually check and remove any foreign materials from
the valve inlet and outlet ports. See Fig. 9. Carefully
remove the two large plastic clips (you will use them).
Check to be sure the turbine and turbine support are
firmly in place. See Fig. 10.
BYPASS
VALVE:
6. Put a light coating of silicone grease on the o-ring seals
and slide onto the bypass valve.
,/
/
FIG. 8
INSTALLING
BYPASS VALVE, AND/OR
INLET AND OUTLET THREADED
ADAPTORS
jClip
7. Push the bypass valve into the softener valve as far as it
will go. Snap the two large holding clips into place,
from the top down as shown. See Fig. 11.
Valve Outlet
Included with
Softener
CAUTION: Be sure the clips snap firmly into place so
the bypass valve will not pull out. See Fig. 11.
INLET AND OUTLET
THREADED
ADAPTORS:
8. Put a light coating of silicone grease on the o-ring seals
and slide into the threaded adaptors. Push the adaptors
into the valve inlet and outlet ports, or bypass valve
ports, as far as they will go. Both adaptors are the same
and fit either port. Snap the two large holding clips
into place, as shown. See Fig. 11.
Valve Inlet
CAUTION: Be sure the clips snap firmly into place so
the tubes will not pull out. See Fig. 11.
Questions?
(2)
Call The Kenmore
Included with
Softener
FIG. 9
Water
Line 1-800-426-9345
11
INSTALLING
Bypass Valve or
Installation Adaptor
HOLDING
Black Cli
CLIPS
Cross Section of Valve
Inlet or Outlet
Before installing the bypass valve, or
copper tube, be sure the turbine and
support are firmly in place in the
valve outlet port.
Turbine
Support
Sensor Port
H/I
O-Ring
Clip Sna)s into Place
Between Larger Diameter Rings
BYPASS
VALVE
TURNED
FIG. 11
DOWNWARD
Turbine
Turn bypass valve upside
down to connect to floor
level plumbing.
FIG. 10
OUT
IN
FIG. 12
INSTALLING
3 VALVE
3 VALVE BYPASS
BYPASS AND PIPES
Complete the following steps to install the three (3)
valve bypass:
• Cut the house main water pipe where you will connect the softener.
• Loosely put together pipe, fittings, and the three
(3) valves.
• Place valve(s) within easy reach.
When all pipe, fittings and valves make a good fit
together, tighten all threaded joints (use pipe dope
on outside threads), or solder all sweat joints.
TO
Softener Inlet
Questions?
12
Call The Kenmore
Water
Line 1-800-426-9345
FIG. 13
POSITION
SOFTENER
INTO PLACE
Complete the following steps to position the softener.
1. Grip under the ridge on the salt tank sidewall.
2. Carefully rock back and forth into position.
3. Move the softener into position.
4. Place on a level and smooth surface. If needed, put a
piece of 3/4" plywood, at least 17" x 20", under the
tank. Then put spacers under the plywood to level the
softener. See Fig. 14.
MOVE SOFTENER
INTO PLACE
Grip under ridge
to move softener.
NOTE: Do not put shims or spacers directly under
the tank, without the plywood. The weight of the softener, when full of salt and water, may cause the tank
to puncture or break at the shim or spacer.
CONNECT
THE SOFTENER
Plywo_
Shims
Refer to your plan drawing. See Fig. 5.
Measure, cut (thread if needed) and put all pipe and fittings together up to the main water pipe, or to the
bypass valve(s) you installed in the previous step.
FIG. 14
CAUTION: Never solder fittings while connected to
nonmetallic parts. Wait until soldered pipe has
cooled before connection. See Fig. 15.
TYPICAL SOLDERING
CONNECTIONS
CAUTION: Be careful when putting pipe fittings
together. Do not cross thread, and do not overtighten.
ain Water Pipe
Hard Water
4. Solder
NOTE: To be certain heat will
not travel down the pipe and
into the bypass valve (or
installation adaptors), wrap
the bottom of the pipe and the
bypass valve in a wet rag.
1. Cut pipe to
correct length.
2. Solder (WHEN
COOL, do Step 3).
3. Put threaded adaptor
into bypass valve
port.
FIG. 15
Questions.'? Call The Kenmore
Water
Line 1-800-426-9345
13
CONNECT
THE VALVE
DRAIN
tube is also best to use for an overhead drain. Use a
copper drain tube if the softener is installed outside, or
in the sunlight. Heat from the sun can soften, flatten
and close up some kinds of tubes.
HOSE
Take a length of 3/8" inside diameter drain tubing and
attach one end to the drain fitting. See Fig. 16. Use a
tube clamp to hold it in place. Put the other end of the
tubing over a floor drain, into a laundry tub, standpipe,
or other suitable drain. Check your local codes.
To adapt a copper drain tube to the softener, buy a
compression fitting (1/4" female pipe threads x 1/2"
O.D. tube) and tubing from your local hardware store.
CONNECT
SALT TANK OVERFLOW
TUBING
Leave an air gap of about 1-1/2" between the end of
the hose and the drain. This gap is needed so you
don't get a backflow of sewer water into the softener.
Do not put the end of the hose into the drain or connect without the air gap.
1. Locate the rubber grommet, tube adaptor and tube
clamp (see Fig. 16) that are in the parts bag.
2. Push the grommet into the hole in the salt tank wall
so half is inside and half is outside.
3. Push the bigger end of the tube adaptor into the
grommet.
4. Push one end of a length of 3/8" I.D. tubing onto the
tube adaptor, using the tube clamp to hold it in
place.
5. Put the other end of the tubing over the floor drain.
Place and support the hose so it does not kink or have
sharp bends. Secure the hose end so water pressure
does not cause the hose to "whip". Tie or wire it in
place. Do not pinch the hose shut. The softener will
not work if this drain hose is pinched, plugged,
closed or restricted in any way. Direct drain flow
down into drain from drain line as flow could possibly
over shoot the drain cover.
IMPORTANT: Overflow
water must run downward
through the tubing. Do not raise the tubing higher
than the grommet and tube adaptor. See Fig. 16.
Keep the hose lower than the drain fitting. In some
homes, to get to a drain you must raise the hose and
run it overhead. If you need an overhead drain, do not
raise the hose more than 8' above the floor. A copper
drain tube is best to use.
IMPORTANT: Do not connect to the valve drain
hose you installed in step 1. Both drains must
have a separate hose or tube.
NOTE: Overflow drain tubing is available from
Sears. See parts list in back of manual.
COPPER DRAIN TUBE: Local plumbing codes may
require the use a copper valve drain tube. A copper
1/4 NPT Threads
Barbs
1/2" Outside
Diameter
Copper Tube
(Not furnished)
Clip
Cut Barbs from Drain
Fitting (Pull clip and
emove fitting from valve.)
Comp Fitting. 1/4 NPT
1/2 in. O.D. Tube
(Not furnished)
Grommet
_,
Tube
Adapto_
\\
\\
\\
N\
\\
\" \\
To drain
point other
than floor
"_-,
drain.
Valve Drain Hose "-_Support
tubing in
place as
needed.
NOTE: Overflow
1
drain tubing is available from Sears,
Item No. 42-3433
(20 ft).
\
Tie or Wire
STANDPIPE
Gap
1-1/2"
Tubing in Place Air G p
_'-...
------_-
Overflow Drain Tubing ___
FLOOR DRAIN
FIG. 16
Questions?
14
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Water
Line 1-800-426-9345
LEAK TEST
To check for leaks, complete the following steps:
CAUTION:
To avoid water or air pressure
damage to softener inner parts, and to flush pipe
chips or other residue from the water pipes, be
sure to do the following steps exactly as
instructed.
HOUSE MAIN WATER
SHUTOFF VALVES
Shu_
Water
1. Fully open two cold, soft water faucets near the
softener.
Meter
¢--_%
Shutoff
_
Valve /
2. Look at the pictures in Fig. 18 and 19 to determine your kind of bypass valve(s). Place bypass
valve(s) in "bypass" position. On a single valve,
slide the stem inward to bypass. On a three (3)
valve system, close the inlet and outlet valves and
open the bypass valve.
3. Fully open the house main water pipe shutoff
valve. Observe steady water flow from both open
faucets.
d"-
Well Pump
FIG. 17
SINGLE
4. Place bypass valve(s) in SERVICE EXACTLY as
follows: Keep soft water faucets open.
a. Single Bypass Valve: Slowly, slide pull the
valve stem outward toward service, pausing several times to allow the softener to pressurize slowly.
b. Three Valve Bypass: Fully close the bypass
valve and open the outlet valve. Slowly, open the
inlet valve, pausing several times to allow the softener to pressurize slowly.
5. After about three minutes, open a hot water
faucet for about one minute, or until all air is
expelled, then close.
6. Close both cold water faucets.
BYPASS
Pull Stem Outward
For Service
Push Inward
For Bypass
Note: Stem may be installed
in either direction. The end
with writing should be pulled
out for service position.
FIG. 18
7. Check your plumbing work for leaks and fix right
away if any are found. Be sure to observe previous caution notes.
NOTE: If this procedure
is performed
on a new
softener, water coming from the taps may initially be discolored.
This normally occurs the first
time water runs through the resin bed. The discolored water is not harmful, and the discoloration will not last more than a few minutes.
Pressure Tank
VALVE BYPASS
/pass
Valve
FOR SERVICE
Close bypass valve.
Open inlet & outlet
valves.
Outlet
Valve
FOR BYPASS
Open bypass valve.
Close inlet & outlet
valves.
Inlet
Valve
FIG. 19
Questions?
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Water Line 1-800-426-9345
15
INSTALLGROUNDINGCLAMPBETWEEN
THESOFTENERINAND OUT PIPES
COLD WATER
The house cold water pipe (iron or copper) is often
used to ground all electrical outlets in the home.
Outlets are grounded to protect you from shock when
you touch any electric appliance plugged into the outlet. If you installed the single bypass valve, the cold
water pipe ground is broken. See Fig. 20 and 21.
TO
Valve Inlet
Ground
Clamp (2)'_
IMPORTANT: Be sure the cold water pipe has
direct metal to metal contact all the way to the
ground. Plastic, rubber or other electrically insulating parts such as hoses, fittings, washers or gaskets can break the direct metal to metal contact.
Also check the water meter (city water) or the well
pump. Install #4 copper jumper wires, clamped
tightly on both ends, across insulated parts. See
Fig. 21.
To restore the ground, take the ground clamp kit that is
in the parts bag. Install across the inlet and outlet copper tubes. See Fig. 20. Be sure good contact is made
between the pipe and the clamps.
ELECTRICAL
POWER
YOUR SOFTENER
OUTLET
PIPE GROUNDING
Screw with lock j
washer and nut
FROM
Valve Outlet
FIG. 20
WATER
FOR
METER JUMPER
WIRE
Water Meter
The softener works on 24 volt, 60 Hz electric power.
The included transformer changes standard 120 volt
AC house power to 24 volts. You must plug the transformer into a grounded, 120 volt outlet only. Be sure
the outlet is always "live" so someone cannot turn it off
by mistake. See Fig. 22.
#4 Groundwire
FIG. 21
NOTE: The included transformer is made for inside
use only. Be sure the electrical outlet you plug the
transformer into is inside, to protect from weather.
CONNECTING
TRANSFORMER
Transformer
PLUG IN THE TRANSFORMER
Plug the transformer into the electrical outlet.
120V-60Hz
Electrical
Outlet
Power Cable
_
From Face Plate-Timer
FIG. 22
Questions?
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INSTALL
COVERS
After installing your water softener, replace the covers.
Angle the covers so the main cover clips onto the back
first, then bring down in front and clip on the two (2) tabs
inside the rim of the salt hole and lower the salt cover
closed. See Fig. 23.
RESTART
THE WATER
HEATER
INSTALL COVERS
Cover
r./(Main)
Salt Hole
Cover
\
Turn on the gas (or electric) supply to the water heater
and light the pilot.
YOUR PLUMBING INSTALLATION AND ELECTRICAL
WORK ARE NOW COMPLETE.
,/
y
/
FIG. 23
Questions?
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17
Display
REGENERATION
Button
UP Button
SELECT Button
DOWN Button
FIG. 24
PROGRAM
THE TIMER
1. When the transformer is plugged in, a model code
(S 25) and a test number (example: J1.1) show in the
face plate. This will display for four (4) seconds. Then,
12:00 PM and the words SET TIME begin to flash.
NOTE: If "- - - -" shows in the display, press the
UP or DOWN button until S 25 shows in the display. Then, press the SELECT button to set, and
change to the flashing SET TIME display.
CODE1
S c:,l
ISET
T,ME_
2. To check the model code, unplug the transformer at
the wall outlet and plug in again. If other than S 25
shows, refer to the Troubleshooting
Section.
I
_--I't--I1--t
L.L! L! pM
FIG. 25
SOUND "BEEPER": A "beeper" sounds while pressing buttons for timer setup. One beep signals a
change in the face plate display. Repeated beeps
mean the timer will not accept a change from the button you have pressed, telling you to use another button. For example, while setting the hardness, the
beeper sounds repeatedly when the display reaches 1
using the DOWN button, or the highest hardness setting using the UP button.
SET PRESENT
TIME OF DAY
If the words SET TIME do not show in the display, press
the SELECT button until they do show in the display.
Press the UP or DOWN buttons to set the present time.
Press UP to move the display ahead; press DOWN to
move the time backward. If the present time is between
noon and midnight, be sure PM shows. If the present
time is between midnight and noon, be sure AM shows.
Each press of the UP or DOWN buttons changes the
time by one (1) minute. Holding the buttons in changes
the time 32 minutes each second.
Questions?
18
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SET
I "riME
i I,[
I_-t
I
-i.-! 0 pM
t.-IL!t !._-i0
FIG. 26
Water
Line 1-800-426-9345
SET WATER
HARDNESS
NUMBER
To set the water hardness number, complete the following steps:
1. Press the SELECT button once to display the words
SET HARDNESS and a flashing 25. The grains per
gallon (gpg) hardness of your water supply is on your
water analysis report. Be sure to enter water test
results on the Facts & Figure Chart on page 3.
2. If your water supply contains iron, compensate for it
by adding to the water hardness number. For example, assume your water is 20 gpg hard and contains
2 ppm iron. Add 5 to the hardness number for each I
ppm of iron. In this example, you would use 30 for
your hardness number.
2ppmironx5=
10
20 gpg hardness
+10
30 HARDNESS NUMBER
3. Press the UP or DOWN buttons to set your water
hardness number in the display. The DOWN button
moves the display to 1. The UP button moves the
display to the highest setting (see maximum setting
for your model in the specifications).
NOTE: Each press of the UP or DOWN button
changes the display by 1 between 1 and 25.
Between 25 and the highest number, the display
changes 5 at a time (25, 30, 35, etc.) Holding the
UP or DOWN button in changes the display twice
each second.
SET SALT
LEVEL
To set the salt level, complete the following steps:
1. Press the SELECT button to display SET SALT
LEVEL and a flashing 0 (zero). See page 21, for
instructions on adding salt to the salt storage tank.
The face plate timer has a salt monitor with an indicator light to remind you to add salt to the storage
tank.
NOTE:You must set salt level each time salt is
added to the water softener.
2. To set this monitor system, lift the salt hole cover
and level the salt in the storage tank. The salt level
decal, on the brinewell inside the tank, has numbers
from 0 to 8. Observe the highest number the leveled
salt is at, or closest to. Press the UP or DOWN buttons until the number corresponds with the salt level
number. At level 2 or below, the indicator LED will
flash. If you wish to turn this feature off, press the
DOWN button past 0, and the word "OFF" flashes in
the display.
3. Press the SELECT button once again, to complete
initial programming, and the current time of day will
show in the display.
SET
SET REGENERATION
71-_
HARDNESS
C7
TIME
To complete setting the regeneration time, complete the
following steps:
1. Press the SELECT button to display the words SET
RECHARGE TIME and a flashing 2:00 AM.
T,ME _7"t717
C.UU
2. At the 2:00 AM recharge time setting, the softener
begins regeneration (see pages 25 - 27) at 2:00 AM.
This is a good time in most households because
water is not being used. If a different recharge time
setting would be better for your household, complete
the following step.
_"
0
SETSALT LEVEL
LT.TL-
7.CO
3. Press the UP or DOWN buttons to set the desired
recharge starting hour. Be sure to observe the AMPM as you did when setting the present time of day.
Note: Each press of the UP or DOWN buttons
changes the display one hour. Holding the buttons in changes the display twice each second.
Questions?
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1
FIG. 27
Water
Line 1-800-426-9345
19
SANITIZE
THE WATER
SOFTENER
Care is taken at the factory to keep your water softener clean
and sanitary. Materials used to make the softener will not
infect or contaminate your water supply, or cause bacteria to
form or grow. However, during shipping, storage, installing
and operating, bacteria could get into the softener.
SANITIZE YOUR WATER SOFTENER AS FOLLOWS:
1. Be certain the bypass valve is pulled out to
"service" position.
2. Lift the salt hole cover and using a pail add up to 3 gallons
of water to the salt storage tank.
3. Remove the brine well cover (Fig. 28) and pour about 3/4
ounce, or 1 to 2 tablespoons, of common 5.25% 1, unscented, household bleach (Clorox, Linco, BoPeep, White Sail,
Eagle, etc.) in the softener brinewell. Replace the brinewell
cover.
4. Press the REGENERATION button and hold for 3 seconds
to start a recharge. This first recharge does several things.
• It draws the bleach into and through the softener to sanitize it.
• It fills the salt tank to the water level needed.
• It gets all the air out of the resin tank.
• It prepares the resin bed (see page 25) for service and
flushes residual chlorine from the softener.
Salt Hole Cover
/2
/
/
f
Water
About 3 gallons
FIG. 28
NOTE: During a recharge the water softener bypasses
raw water to the home. You will not get salty water or
affect the regeneration cycle if water is used at this time.
You can sanitize the softener with or without salt in the
storage tank.
1Recommended by the Water Quality Association.
On some water supplies, the water softener may need periodic disinfecting.
Your new Sears softener is now softening the water for your
household needs. However, your WATER HEATER is filled
with hard water. To have fully soft water right away, you can
drain the water heater so it refills with soft water. If you don't
drain the water heater, it will take a few days before you have
fully soft water.
To drain the water heater, open a hot water faucet and let it
run until the water runs cold. Then close the faucet.
NOTE: If this procedure is performed on a new softener,
water coming from the taps may initially be discolored.
This normally occurs the first time water runs through
the resin bed. The discolored water is not harmful, and
the discoloration will not last more than a few minutes.
20
Call The Kenmore
Brinewell
/
NOTE: This recharge takes about 2-1/2 to 2-3/4 hours,
depending on the salt type setting.
Questions?
/Brinewell
Cover
(Remove and
add about
3/4 oz. bleach)
Water
Line 1-800-426-9345
ADDINGSALTTO THE STORAGETANK
Brine(saltdissolvedin water)is neededforeachand
everyregeneration.
Thewaterformakingbrineis
meteredintothesaltstoragetankbythesoftener.You
mustkeepsaltin thetank,butbecausethewatersoftener is veryefficient,itis notnecessary
to keepitfull.
Especiallyin humidareas,it is besttofill thestorage
tankonequarterto onehalffull,andtoaddsaltmore
often.Saltbridgingoccursmoreoftenwhenconditions
arehumid.
UseNUGGETor PELLETwatersoftenersalt.DONOT
userocksalts,as theyhavedirtandsedimentsthatwill
stopthesoftenerfromworking.To
maintainoptimumperformanceofyourwatersoftener,thesalttankshouldbe
cleanedoutevery2 to 3 years.
Beforeaddingsalt,besurethe brinewellcoveris in place
onthetopofthe brinewell.It is recommended
to setthe
saltmonitorsystem,althoughit is not requiredforproper
operation.
Cover
Brinewell
Salt .
Storage'_
Tank
NOTE: The salt monitor system is calibrated
to the
density of nugget
or pellet water softener sail The
monitor will not work as accurately
with other types
of salt including rock and solar.
If you choose Potassium Chloride (KCl) as a regenerant,
following these suggestions will help give you years of
maintenance free service.
FIG.29
1. Place only one bag of KCl in your softener at a time
(the salt storage tank should contain no more than
60 pounds of KCl at any one time).
2. A softener using KCl should not be placed in areas
with temperature fluctuations and high humidity (KCl
will harden in these environments and may make the
softener inoperable).
3. Check the brine tank and brine well (black tube in salt
storage tank) monthly. If hardening is present, pour
small amounts of warm water on hardened areas until
they loosen.
4. If your softener does not have a KCl salt setting you
must increase your hardness setting by 25% to ensure
continuous soft water as in example below.
Raw Water Hardness
(Grains Per Gallon)
5 gpg
10 gpg
15 gpg
20 gpg
25 gpg
30 gpg
35 gpg
40 gpg
+ 25 % =
Softener Setting
When Using KCl
7 gpg
13 gpg
19 gpg
25 gpg
32 gpg
38 gpg
44 gpg
50 gpg
Persons who are on sodium restricted diets should consider the added sodium as part of their overall sodium
intake. For example, if your water supply is 15 grains
hard, and you drank 3 quarts of softened water you
would consume 335 milligrams of sodium. That is
equivalent to eating 2-1/2 slices of white bread.
WATER SOFTENING
SALT WITH
REMOVING
ADDITIVES
IRON
Some salts have an additive to help the softener handle
iron in the water supply. These salts may be used if
your water supply has a high iron content. It is recommended to use Sears Resin Bed Cleaner (refer to the
Parts List in back of manual for part number) for periodic treatments to keep your resin bed clean. This is available at your local Sears store.
Persons who are concerned about their drinking water
should consider a Kenmore Drinking Water System that
will remove or reduce in excess of 90% of the sodium
and other drinking water contaminants.
Questions?
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Water
Line 1-800-426-9345
21
CHECK LIST OF STEP-BY-STEP
INSTALL
GUIDES
TO
F"
Water Supply
Review the following list to ensure you have completed all
the installation procedures.
1.
Check the incoming water. Has incoming water
been tested?
Valve Inlet
2. Remove cardboard packaging from salt tank.
Bypass Valve(s)
3. Is the incoming water going to the valve inlet?
Single Bypass Valve
4. Is the bypass valve placed into the service
position?
5. Is the ground clamp installed?
6. Are the drain lines clamped and secured?
Note: Stem may be installed in
either direction, The end with writing should be pulled out for service
position,
7. Is the unit plugged into a continuously live outlet?
8. Has salt been added to the salt tank?
Bypass
Valve
9. Has the unit been sanitized? See page 20.
FOR SERVICE
Close bypass valve.
Open inlet & outlet
valves.
Outlet
Valve
Inlet
Valve
3-Valve
FIG. 30
Questions?
22
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EXTRARECHARGE
Sometimes,
a manuallystartedregeneration
(recharge)
maybedesired,or needed.Twoexamplesare:
• Youhaveusedmorewaterthanusual(guestsvisiting)
andyoumayrunoutofsoftwaterbeforethenexttimer
startedregeneration.
• Youdidnotrefillthesoftenerwithsaltbeforeit was
gone.Addsaltto thesoftenerbeforeregenerating.
Youcanstarta regeneration
rightaway,or youcanset
thetimerto regenerate
atthe next2:00AM(orotherpresetrechargetime).
RECHARGE
NOW
Press the REGENERATION button and hold for 3 seconds. The words RECHARGE NOW begin to flash in the
display, and the softener enters the fill cycle of regeneration right away. This regeneration will last for about 2
hours. Then, you will have soft water again.
3:12
FIG. 31
RECHARGE
TONIGHT
Press and release (do not hold) the REGENERATION
button. RECHARGE TONIGHT flashes in the display,
and the softener begins regeneration at the next preset
recharge time. Press and release the RECHARGE button once more if you decide to cancel the regeneration,
and RECHARGE TONIGHT will not flash in the display.
SALT
MONITOR
RECHARGE
TONIGHT
FIG. 32
SYSTEM
The face plate timer has a low salt monitor with an indicator light to remind you to add salt to the storage tank.
To set this monitor system:
1. Lift the salt hole cover and level the salt in the storage
tank.
JSETSALTLEVEL
2. The salt level decal, on the brinewell inside the tank,
has numbers from 0 to 8. Observe the number the leveled salt is at or closest to.
0
FIG. 33
3. Press SELECT once to get to the Set Salt Level
screen. Now press the UP or DOWN buttons until the
number corresponds with the salt level number. At
level 2 or below, the indicator LED will flash. If you
wish to turn this feature off, press the DOWN button
past 0, and the word "OFF" flashes in the display.
NOTE: You must set salt level each time salt is
added to the water softener.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
23
CaliforniaEfficiency Requirement
Your Kenmore Water Softener has a "High Efficiency"
feature with an "ON" or "OFF" setting. This softener
setting is shipped in the "OFF" position, which utilizes
the maximum rated capacity while most often achieving maximum salt efficiencies. When installing this unit
in the State of California, you MUST turn this setting to
the "ON" position which may initiate more frequent
recharges, however it will operate at 4000 grains per
pound of salt or higher.
EFFICIENCY
MODE
When this feature is ON, the water softener will operate
at salt efficiencies of 4000 grains of hardness per pound
of salt or higher. (May recharge more often using smaller
salt dosage and less water). Installations in the state of
California require this setting to be turned ON. This
softener is shipped in the OFF setting.
Jrlrl
UUU
I
rl
- -
N
un
@
@
I
FIG. 34
To turn this setting ON:
1. Press and hold the SELECT button until the display
shows 000--.
2. Then press (do not hold) the SELECT button again.
Use the UP arrow to turn ON.
3. Press SELECT to enter and return to normal running
screen. The efficiency icon will only be displayed when
this feature is ON.
PROGRAM
MEMORY
If electrical power to the softener goes off, the time display is blank but the face plate timer keeps the correct
time for about 6 hours. When electrical power comes on
again, you have to reset the present time only if the display is flashing. The HARDNESS, RECHARGE TIME
and SALT LEVEL never require resetting unless a
change is desired. Even if the timer is incorrect after a
long power outage, the softener works as it should to
keep your water soft, however, regenerations may occur
at the wrong time of day until you reset the timer to the
correct time of day.
ERROR
CODE
An error code could appear in the face plate display if a
problem occurs in the softener electronics. Turn to the
Troubleshooting section to resolve the problem and/or
call the Kenmore Water Line number listed below.
FIG. 35
Questions?
24
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Water
Line 1-800-426-9345
SOFT WATER
SERVICE
AND REGENERATION
WATER FLOW THROUGH
THE SOFTENER
IN SERVICE
SERVICE
When the softener is giving you soft water, it is called
"Service". See Fig. 36. During service, hard water
comes from the house main water pipe into the softener. Inside the softener resin tank is a bed made up of
thousands of tiny, plastic resin beads. As hard water
passes through the bed, each bead attracts and holds
the hardness minerals. This is called ion exchanging.
Water without the hardness minerals (soft water) flows
out of the softener and into the house soft water pipes.
After a period of time, the resin beads hold all of the
hardness minerals they can, and cleaning with salt
brine is needed. This cleaning is called regeneration or
recharge. Regeneration is started at 2:00 a.m. by the
electronic timer. It takes place in 5 stages or cycles.
Soft Water
OUT
Salt Storage Tank\
(Salt not shown)_i
Hard Water
IN
k
Brine Valve,
Resin Tank
_
Resin Bed
These are: 1. Fill
2.
3.
4.
5.
Brining
Brine Rinse
Backwash
Fast Rinse
FIG. 36
REGENERATION
The five steps listed above are described in detail over
the next several pages.
WATER FLOW THROUGH
THE SOFTENER
IN FILL
FILL: Salt, dissolved in water, is called brine. Brine is
needed to clean the hardness minerals from the resin
beads. To make the brine, water flows into the salt storage area during the fill stage. See Fig. 37. Fill cycle
length depends on how much soft water making capacity you have used since the last regeneration. As you
use more water, fill time increases so more brine is
made. The greater amount of brine cleans more hardness minerals from the resin bed.
Soft Water
OUT
Hard Water
IN
Salt Storage Tank
Brine Valve_
Fill Water
FIG. 37
Questions?
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Water
Line 1-800-426-9345
25
SOFT WATER
SERVICE
AND REGENERATION
WATER FLOW THROUGH
THE SOFTENER IN
BRINING AND BRINE RINSE
BRINING: During brining, the brine is moved from the
salt storage area, into the resin tank. See Fig. 38.
Inside the resin tank, brine cleans hardness minerals
from the resin beads and they are discharged out the
drain. How much brine is needed to clean the resin
depends on:
• The amount of water used between regenerations.
• The amount of resin in the softener,
• How fast the brine goes through the bed.
Hard Water
Bypass OUT
Hard Water
IN
t
Drain
The nozzle and venturi makes suction to take brine
from the salt tank and put it into the resin tank. They
keep the brine flow down to a very slow rate to get the
best resin cleaning with the least salt.
BRINE RINSE: After all of the brine is moved into the
resin tank, the brine valve closes. Water keeps flowing
the same way it did during brining except the brine flow
has stopped. Hardness minerals and brine flush from
the resin tank to the drain. Brining and brine rinse
together vary in the length of time they take, relative to
the fill cycle length. See Fig. 38.
Brine
FIG. 38
WATER FLOW THROUGH THE
SOFTENER IN BACKWASH
BACKWASH: During backwash, water flows UP
through the resin tank at a fast rate to flush iron minerals, dirt and sediments from the bed and to the drain.
The bed lifts and expands for good cleaning. See Fig.
39.
Hard Water
Bypass OUT
Hard Water
IN
t
Drain
_Resin
Bed Lifted
and Expanded
il
FIG. 39
Questions?
26
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Water
Line 1-800-426-9345
FAST RINSE: Backwash is followed by a fast flow of
water down through the resin tank. The fast flow packs
the resin bed and gets it ready for return to service.
See Fig. 40.
WATER FLOW THROUGH
THE SOFTENER
IN FAST RINSE
Soft Water
OUT
After fast rinse, the softener returns to service. Hard water
goes into the resin tank where the resin bed again takes
out the hardness minerals. Soft water goes to the house
soft water pipes.
SOFT WATER
SERVICE
Hard Water
IN
AND REGENERATION
l-'
l
AUTOMATIC BYPASS
During the brining, brine rinse and backwash cycles of
regeneration, HARD water goes through the softener
valve and to the house pipes. If a faucet is opened, hard
water is there for your needs. However, you should not
use hot water, if possible, because the water heater will
refill with hard water. The softener, as factory programmed, regenerates from 2:00 AM to about 4:20 AM, a
time when not much water is used.
FIG. 40
If you start your day prior to 4 AM, you may need to
change the recharge starting time. Set the recharge time
to 12:00 AM or 1:00 AM. Then regeneration will start and
end that much earlier and your water heater will not refill
with hard water if a hot faucet is opened.
ELECTRONICS
Two main parts of the softener's electronics are:
a WATER METER, and a COMPUTER.
• WATER METER The water meter is in the softener valve
outlet. As water flows through the meter, it sends electric
pulses to the computer. The computer changes the pulses to a measure in gallons of water.
• COMPUTER The computer is part of the faceplate timer
circuit board. It is programmed to know the softener's
capacity (how many grains of hardness minerals it will
take out of the water before a regeneration is needed).
When starting the softener, you set it for the grains per
gallon (gpg) hardness of the water.
To find a regeneration pattern best for your needs, the
computer uses:
(1) water usage from the meter
(2) hardness setting
(3) softener capacity
(4) time since the last regeneration.
Questions?
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The computer always adjusts this pattern to your water
using habits. It works toward providing you with soft
water for the longest time and at the most efficient salt
usage.
Softening capacity is used as hard water goes through
the softener and hardness minerals are removed. When
the computer determines that only enough capacity
remains to provide soft water up to the next regeneration starting time (2:00 AM, or as otherwise set) it will
schedule a regeneration. When the regeneration
begins, RECHARGE NOW flashes in the display during
the regeneration.
Water
Line 1-800-426-9345
27
SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in the salt
storage tank. It is usually caused by high humidity or the
wrong kind of salt. When the salt bridges, an empty
space forms between the water and salt. Then salt will
not dissolve (melt) in the water to make brine. Without
brine, the resin bed does not regenerate and you will
have hard water.
SALT BRIDGE
Push tool into
salt bridge to break
1 _' - 2"
If the storage tank is full of salt, it is hard to tell if you
have a salt bridge. Salt is loose on top, but the bridge is
under it. The following is the best way to check for a salt
bridge.
Pencil Mark
Salt should be loose all the way to the bottom of the tank.
Hold a broom handle, or like tool, up to the softener as
shown in Fig. 41. Make a pencil mark on the handle, 1" or
2" below the top height of the rim. Then, carefully push it
straight down into the salt. If a hard object is felt before
the pencil mark gets to the top of the tank, it's most likely
a salt bridge. Carefully push into the bridge in a few
places to break it. Do not try to break the salt bridge
by pounding on the outside of the salt tank. You may
damage the tank.
Broom Handle
Salt
Salt Bridge
space
Water Level
FIG. 41
If the wrong kind of salt made the bridge, take it out. Then
fill the tank with nugget or pellet salt only.
Questions?
28
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Water
Line 1-800-426-9345
KEEPING
THE WATER
SOFTENER
CLEANING NOZZLE & VENTURI
CLEAN
NOZZLE & VENTURI
A clean nozzle and venturi (see Fig. 42) is a must for
the softener to work right. This small unit moves brine
from the salt storage tank to the resin tank during
regeneration. If it becomes plugged with sand, silt, dirt,
etc., the softener will not work and you will get hard
water.
O-Ring Seal "'"_O
Screen
To clean the nozzle and venturi, complete the following
steps:
1. Remove the softener top cover. Be sure the softener
is in service cycle (no water pressure at nozzle and
venturi).
2. Turn off the cap from the nozzle and venturi housing.
3. Lift out the screen support and screen. Do not lose
the large o-ring seal.
4. Remove the nozzle and venturi. Wash and rinse the
parts in warm water until clean. If needed, use a
small brush to remove iron or dirt. Also check and
Nozzle & Venturi
Gasket -_
IMPORTANT: Be sure small holes in
the gasket are centered directly
over the small holes in the nozzle &
venturi housing.
*Flow Plug
(HVDC)
Nozzle & Venturi
Housing
i
clean the gasket, flow plugs and screens.
5. Carefully replace all parts in the correct order.
6. Lubricate the o-ring seal with silicone grease or
Vaseline and place in position.
*Install with numbered side up concave
side down. Be sure the largest flow plug
is located in the nozzle & venturi housing.
7. Install and tighten the cap, by hand only. Do not
overtighten, which may break the cap or housing.
IRON FROM
RESIN
FIG. 42
BED
Your water softener takes hardness minerals (calcium
and magnesium) out of the water. It can also control
some "clear water" iron. See maximum allowed in the
specifications section in this manual. With clear water
iron, water from a faucet is clear when first put into a
glass. After 15 to 30 minutes, the water begins to cloud
or turn rust colored. A water softener WILL NOT remove
any iron which makes the water cloudy or rusty as it
comes from the faucet (called red water iron). To take
red water iron out of water, or over the maximum of
clear water iron, an iron filter or other equipment is
needed. Your local Sears store has trained people to
help you with iron water problems.
If your water supply has clear water iron, even though
less than the maximum allowed, regular resin bed
cleaning is needed, Your local Sears store has resin
bed cleaner for this, See Parts List in back of manual
for part numbers, Clean the bed at least every six (6)
months, If iron shows up in the soft water before six (6)
months, clean more often, Printed instructions are on
the resin bed cleaner bottle,
Questions?
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Water
Line 1-800-426-9345
29
PROTECT
THE WATER
SOFTENER
FROM
DRAIN ALL WATER
FROM SOFTENER
FREEZING
If the softener is installed where it could freeze (summer cabin, lake home, etc.), you must drain all water
from it to stop possible freeze damage. To drain the softener:
1. Close the shut-off valve on the house main water
pipe, near the water meter or pressure tank.
2. Open a faucet in the soft water pipes to vent pressure in the softener.
,
Move the stem in a single bypass valve to bypass.
Close the inlet and outlet valve in a 3 valve bypass
system, and open the bypass valve. If you want
water in the house pipes again, reopen the shut-off
valve on the main water pipe.
,
Unplug the transformer at the wall outlet. Remove
the salt hole cover and the main cover. Take off both
drain hoses.
,
Carefully remove the large holding clips at the softener inlet and outlet. Separate the softener from the
plastic installation adaptors, or from the bypass
valve.
,
Floor Drain
Wood Block
Remove the brinewell cover and disconnect the brine
valve tubing at the nozzle and venturi assembly. Lift
the brine valve out of the brinewell. Tip the brine
valve upside down to drain water.
,
Lay a piece of 2 inch thick board near the floor drain.
Move the softener close to the drain. SLOWLY and
CAREFULLY, tip it over until the rim rests on the
wood block with the inlet and outlet over the drain.
Do not allow the softener's weight to rest on the
inlet and outlet fittings or they will break.
,
Tip the bottom of the softener up a few inches and
hold until all water has drained. Leave the softener
laying like this until you are ready to use it. Plug the
inlet and outlet with rags to keep dirt, bugs, etc. out.
Questions?
30
Call The Kenmore
Water
Line 1-800-426-9345
FIG. 43
CHECKLIST
TO HELP YOU SAVE MONEY
If your water softener fails to work, make the following easy checks. Often, you will find what is wrong yourself and
you won't have to call and wait for service. If you do not find anything wrong while making the checks, and your softener still does not work, call your Sears Service Department.
1. Also read ERROR CODE.
2. If an error code is not displayed, press and hold the SELECT button until the display changes. Then, press the
SELECT button again and hold until a flashing model code appears. For Model No. 625.383060 it must show
S 25. If any other number shows, the face plate computer is working on incorrect input and would probably be the
cause of the problem. To set the correct code, press either the UP or DOWN button. When correct model code
(S 25) shows, press SELECT to return a flashing 12:00 AM display. Reset the present time, hardness number,
etc.
PROBLEM
CAUSE
No soft water
Water hard sometimes
Brine
tank flooded
Salty tasting water
immediately after
regeneration
CORRECTION
No salt (or salt bridged) in the storage tank
Add salt, see page 22, or break the salt bridge,
see page 29. Press REGENERATION button
and hold to start a regeneration, see page 23.
Transformer unplugged at the watt outlet, or
power cable leads loose from the electronic
board, fuse blown, circuit breaker popped, or
circuit switched off.
Check for loss of power due to any of these
and correct. With the power back on, look at
the time display and read PROGRAM MEMORY, see page 24.
Manual bypass valve(s) in bypass position
Look at Fig. 18 & 19 on page 15. Move the
stem in a single valve to service. In a 3-valve
bypass, open the inlet and outlet valve, and be
sure to fully close the bypass valve.
Dirty, plugged or damaged nozzle venturi
Take apart and clean or replace damaged
parts, see page 29.
Valve drain hose plugged or restricted
The drain hose must not have kinks, sharp
bends, or be raised too high above the softener, see page 14.
Hardness number setting too low
Press and release the SELECT button until
HARDNESS shows in the display. Read the
hardness number in the display and be sure
the same grains per gallon number is shown
as on your water analysis report. See page 19
to reset. Press and release the SELECT button
until the present time shows in the display.
Using hot water when softener is regenerating
Avoid using hot water during this time because
the water heater refills with hard water, see
Automatic Bypass, page 27.
Increase in the grains of hardness in your
water supply
Ask your Sears retail store for a new water
analysis. Then make a new hardness number
setting, page 19.
Restricted drain line
Check for kinks, bends or obstructions,
page 14.
Plugged or dirty nozzle & venturi
Take apart and clean or replace damaged
parts, see page 29.
Valve rotor-disc & seals
Check for scratches or grooves, replace if
needed.
Restricted drain line
Check for kinks, bends or obstructions,
page 14.
Questions?
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see
see
Water Line 1-800-426-9345
31
1
BYPASS
VALVES
Bypass valve(s) should always remain in soft water
service position. Position in "bypass" only if needed for
softener repairs.
\
/
!
SINGLE BYPASS
pull stem
outward for
service
,t_-- B --_
A
push
inward for
bypass
,
\
/
\
J
Inches
cm
3 VALVE
BYPASS
Bypass
valve
FOR SERVICE
A
Salt Tank Height
B
Resin Tank Diameter
40-1/4
102.2
8
20.3
close bypass valve
open inlet & outlet valves
FOR BYPASS
Outlet
open bypass
close inlet & outlet
valve
(nominal)
C
Resin Tank Height (nominal)
40
101.6
D
Inlet-Outlet Height
41-1/2
105.4
E Overall Height
47-3/4
121.3
I=1 Length
19-3/4
50.2
1=2 Width
16-1/2
41.9
3-3/8
8.6
-
Distance between inlet-outlet
centerlines
FIG. 44
MODEL
NO. 625.383060
- TIMER
CODE S 25
WATER SUPPLY TO WATER SOFTENER
Minimum water system flow (gpm)
3
Minimum-maximum
water pressure (psi)
20 - 125
Minimum-maximum
water temperature (°F)
40 - 120
Maximum water hardness (gpg)
95
Maximum "clear water" iron (ppm)*
7
SALT FOR WATER SOFTENER
Type of salt needed
nugget or pellet
Alternate type of salt
pure, evaporated, compacted
water softener salt
gpm = gallons per minute
psi = pounds per square inch
gpg = grains per gallon
ppm = parts per million
* Capacity to remove clear water iron is substantiated by WQA test data. State of Wisconsin
additional treatment if water supply contains greater than 5 ppm clear water iron.
Questions?
32
Inlet
valve
Call The Kenmore
Water
requires
Line 1-800-426-9345
Pressure
Drop (PSI) vs. Flow
Rate (GPM)
35
30
25
v
20
300 Series
///
o
5
7
0
1
2
3
4
_
5
6
7
1
1'
8
9
P
10
11
12
13
14
Flow Rate (GPM)
FIG. 45
OTHER SPECIFICATIONS
Type of ion exchange material (resin)
high capacity
Amount of resin (cu. ft.)
.78
Rated Softening Capacity (Grains @ Pounds Salt Dose)
11,800 @ 2.3
25,300 @ 7.4
30,200 @ 12.5
Efficiency Rating (Grains / Pound of Salt @ Minimum Salt Dose)
5120 @ 2.3
Rated Service Flow Rate (gpm)
7.5
Pressure Drop at Rated Service Flow Rate (psi)
14
Intermittent Flow @ 15 psi (gpm) "k
7.9
Max. Drain Flow Rate (gpm)
2.0
"k Intermittent flow rate does not represent the maximum service flow rate used for
determining the softeners rated capacity and efficiency. Continuous operation at
flow rates greater than the service flow rate may affect capacity and efficiency performance.
These systems conform to NSF / ANSI 44 for the specific performance claims as
verified and substantiated by test data.
The efficiency rating is only valid at the minimum stated salt dosage. These softeners were efficiency rated according to NSF / ANSI Standard 44.
Questions?
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Water
Line 1-800-426-9345
33
=
WIRING
=
SCHEMATIC
!
.......
Ba c_o f_Jm ei(P)] WA
_R
!
Valve
Motor
4
Transformer
I
gm
o._
Turbine
Sensor
b,r,
NO
0
NC
Position
Switch
FACEPLATE
FIG. 46
Keep this manual with your water softener. If repairs are
needed, the service technician must have the information on the following pages.
ALWAYS
MAKE THESE
INITIAL
CHECKS
FIRST
1. Does the time display show the correct time of
day?
• If display is blank, check power source to the softener.
• If time is flashing, power was off for over 6 hours.
The softener resumes normal operation but regenerations occur at the wrong time.
• If an error code (Example: Err3) shows in the faceplate display, go to AUTOMATIC ELECTRONIC
DIAGNOSTICS.
.
Plumbing
position.
bypass valve(s) must be fully in service
.
The inlet and outlet pipes must connect to the
softener inlet and outlet respectively.
.
Is the transformer plugged into a "live", grounded
wall outlet, and the power cable fastened securely to the controller?
Questions?
34
Call The Kenmore
5. The valve drain hose must be free of kinks and
sharp bends, and not elevated over 8 ft. above
the floor.
.
Is there salt in the storage tank?
7. Is the brine tubing connected? Brine tubing connects to nozzle venturi and brine valve assembly.
.
Is the brine valve float set right?
9. Press the SELECT button two times to display the
hardness setting.
Be sure it is the correct setting for the household's
water supply. (Make a hardness test of the raw water
and compare with the hardness setting. Also test a
soft water sample to verify if a problem exists.) Press
the SELECT button twice more to return to present
time in the display.
If you do not find the problem after making initial
checks, do the MANUAL INITIATED ELECTRONIC
DIAGNOSTICS, and the MANUAL ADVANCE REGENERATION CHECK.
Water Line 1-800-426-9345
The faceplate timer (PWA) computer has a self-diagnostic
function for the electrical system, except put power and
water meter. The computer monitors electronic components
and circuits for correct operation. If a malfunction occurs, an
error code appears in the faceplate display.
FIG. 47
The chart below shows the error codes that could appear,
and the possible problems for each code.
POSSIBLE PROBLEM
CODE
MOST LIKELY
Err1, Err3, Err4
wiring harness connections
Err5
faceplate
_
_,_
at switch and faceplate
not connected
LESS LIKELY
/ position switch inoperable / motor inoperable
timer (PWA)
While an error code appears in the display, all faceplate
buttons are inoperable except the SELECT button. SELECT
remains operational so the service person can make the
MANUAL INITIATED ELECTRONIC DIAGNOSTICS (below)
to further isolate the problem, and check the water meter.
PROCEDURE
FOR REMOVING
ERROR
CODE
FROM FACEPLATE:
1. • Unplug transformer from outlet.
• Plug in transformer.
• Wait for 8 minutes.
2. •
•
•
•
FIG. 48
Unplug transformer from outlet.
Correct problem.
Plug in transformer.
Wait for 8 minutes.
The error code will return if the problem was not corrected.
MANUAL INITIATED ELECTRONICS DIAGNOSTICS:
To enter diagnostics, press the SELECT button until 000 - shows in the display. See Fig. 48.
,......-_ Moto r
TURBINE OPERATION: If no water is flowing through the
softener, the turbine indicator displays three zeros. When
water is flowing, the flow bar scrolls across the display, and
a 000 to 199 count repeats for each gallon of water passing
through the turbine. To check for positive operation of the
turbine if zeros are shown, open a nearby soft water faucet
and observe the turbine count and flow bar. If you don't get
a reading in the display, with faucet open, pull the sensor
from the valve outlet port. Pass a small magnet back and
forth in front of the sensor. You should get a reading in the
display. If you get a reading, unhook the in and out plumbing and check the turbine for binding.
L.J
Position Switch
Sensor
Housing
Turbine
Turbine
Support
and Shaft
POSITION SWITCH STATUS: With the valve in service, or
any of the recharge cycles, the switch indicator will show
open, while the valve is rotating from one position to another, the indicator will show the switch closed. A defect is
probable if indications vary from this pattern.
Questions?
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Valve Outlet
FIG. 49
Water
Line 1-800-426-9345
35
TROUBLESHOOTING
VALVE POSITION
INDICATORS:
OUT
Depending on the valve position, the following indicators show in the display:
Indicator
Valve Position
Serv .....................................
Fill ........................................
Service
Fill
Brine ....................................
Bkwsh ..................................
Rinse ...................................
Brining/Brine
Backwash
Fast Rinse
Position
markers
(Valveinservice)
Rinse
O
When the valve is rotating from one cycle to another,
both indicators flash. For example, if the valve is in
transition between fill and brining, both Fill and Brine
flash. Upon reaching brining position, Fill goes off and
Brine is on steady. The time display shows the minutes
of the cycle remaining.
NOTE: If the faceplate is left in a diagnostic display
(or a flashing display when setting times or hardness), present time automatically returns if a button
is not pressed within 4 minutes. To return to the
diagnostic display, repeat step 1.
OTHER INFORMATION
While in this diagnostic screen, the following information
is available and may be beneficial for various reasons.
This information is retained by the computer from the
first time electrical power is applied to the faceplate.
• Press and hold the UP button to display the number of
days this faceplate has had electrical power applied.
• Press and hold the DOWN button to display the number of regenerations initiated by this faceplate since
the model code number was entered.
• Press the REGENERATION button to advance the
valve to each position and observe the switch and
position indicators to verify component operation, or to
possibly isolate a defect.
MOTOR
O
FIG. 50
TIMER PWA REPLACEMENT
Be sure the valve is in service position when
replacing the timer PWA (observe valve cycle indicator). If after installing and programming the replacement timer PWA, the valve is not in service position, do
the following to assure correct cycle orientation, or timing, between the faceplate and valve.
Use the MANUAL ADVANCE procedures with the
REGENERATION button, advance through the
recharge cycles until the valve stops in service position,
and RECHARGE no longer flashes in the display.
NOTE: The valve motor may automatically drive
through several valve positions while searching for
service. If an error code occurs, unplug the transformer, then plug in again.
• Press and hold the SELECT button for 3 seconds until
a model code shows in the display, see Fig. 51.
This code identifies the softener nominal capacity
size. If the wrong model code shows, the softener will
operate on incorrect data. Do the following as needed.
CODE
1
Sc:,l
FIG. 51
If the correct model code (S 25) shows: Press the
SELECT button to return to the present time display.
To change the number: Press the UP or DOWN button until the correct model code (S 25) shows. Then,
press the SELECT button and reset the timer.
Questions?
36
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Water Line 1-800-426-9345
MANUALADVANCEREGENERATION
CHECK
This check verifies proper operation of the valve
motor, brine tank fill, brine draw, regeneration flow
rates, and other controller functions• Always make the
initial checks, and the manual initiated diagnostics.
P
NOTE: The faceplate display must show a steady
time (not flashing). If an error code shows, first
press the SELECT button to enter the diagnostic
display.
Brine Valve
Float Setting
_i
1. Press the REGENERATION button and hold in for 3
seconds• RECHARGE NOW begins to flash in the
display as the softener enters the fill cycle of regeneration. Remove the brinewell cover and, using a
flashlight, observe fill water entering the tank.
/Root sto
I-- lj
2. When FILL is on steady, remove the brinewell cover
and, using a flashlight, observe fill water entering
the tank.
Float
11"
3. If water does not enter the tank, look for an
obstructed nozzle, venturi, fill flow plug, brine tubing, or brine valve riser pipe.
FIG. 52
CYCLE FLOW RATES (GALLONS PER MIN.)
FILL (flow to salt storage tank)
0.3 (1.1 liters)
BRINING (flow to drain)
•15 (.57 liters)
BRINE RINSE (flow to drain)
•1 (.38 liters)
MAX. BACKWASH (flow to drain)
2.0 (7.6 liters)
MAX. FAST RINSE (flow to drain)
2.0 (7.6 liters)
4. After observing fill, press the REGENERATION button to move the softener into brining. A slow flow of
water to the drain will begin. Verify brine draw from
the brine tank by shining a flashlight into the
brinewell and observing a noticeable drop in the liquid level.
,
Again press REGENERATION to move the softener
into backwash. Look for a fast flow of water from the
drain hose.
,
An obstructed flow indicates a plugged top distributor,
backwash flow plug or drain hose.
NOTE: Be sure a salt bridge is not preventing
water with salt contact.
5. If the softener does not draw brine:
• nozzle and/or venturi dirty or defective
• nozzle and venturi not seated properly on gasket
• restricted drain (check drain fitting and hose)
• defective nozzle and venturi seal
• other inner valve defect (rotor seal, rotor & disc,
wave washer, etc.)
NOTE: If water system pressure is low, an elevated
drain hose may cause back pressure, stopping
brine draw.
Questions?
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,
Press REGENERATION
to move the softener into fast
rinse. Again look for a fast drain flow. Allow the softener to rinse for a few minutes to flush out any brine that
may remain in the resin tank from the brining cycle
test.
,
To return the softener to service, press REGENERATION once more.
Water
Line 1-800-426-9345
37
ROTARYVALVESERVICE
IMPORTANT: Before working
water supply and disconnect
TO RELIEVE
on the valve, turn off the
from electrical power.
f
_Motor
PRESSURE:
• 3 VALVE BYPASS: Close the inlet valve and open a
soft water faucet. Then close the outlet valve and open
the bypass valve.
.....
Switch -,,,,,,,,,_
• SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position. Loosen three hex head screws
toward the back side of the valve to allow pressure
water to bleed out. Catch water with a rag.
[_
I
-,2
_
_o_\
_,o
._O _---_o/._
_e----"
i'_
_
Motor Plate
,,,,_Cam&Gear
........:.......
DISASSEMBLY
To remove a part or group of parts, refer to the valve
drawing. A common screwdriver or nut driver, Phillips
screwdriver and pliers are the only tools needed to completely disassemble.
O-Ring
SERVICING
Seals_
Wave Washer_
Inspect all o-rings, seals and gaskets for wear or defects.
Inspect the bottom surface of the rotor for scratches,
chips or wear.
Note: If replacement is needed, be sure to use the
current replacement part.
Rotor & Disc
Wear-Strip
Seal _
e-----I
ASSEMBLY
Be sure all parts are in place and in the proper position.
Lubricate ALL o-rings and seals with FDA approved silicone grease. To install the rotor seal, first place the seal
into the valve groove, rounded side down (see cross-section). Apply a light coating of silicone grease to the seal's
crossing ribs. Then, carefully center the wear strip on the
seal, and push it downward onto the seal.
O0
See Nozzle
Assembly
Service
FIG. 53
Lower the cover onto the valve body and rotor shaft. Then
install the cover holding screws. Before tightening the
screws, install the valve cam and gear.
Then, turn the rotor (clockwise only) to service position.
Tighten the screws using a criss-cross pattern. If a torque
wrench is available, torque to 30-40 inch pounds. Do not
over tighten.
Lubricate the gear on the motor, and the valve cam gear
with Molykote grease, or other high quality gear lubricant.
Be sure to orient switch as shown, with lever toward the
cam.
Questions?
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Rotor Seal
Drain Seal
Nozzle & Venturi Seal
Install the nozzle and venturi seal and drain seal.
Assemble wave washer bearing, the wave washer, and
two o-rings, onto the rotor top shaft. Then center the rotor
in the valve body, on the rotor seal.
38
0 Ring
THE VALVE
Water
Line 1-800-426-9345
WATER
FLOW THROUGH
THE SOFTENER
VALVE
SERVICE
SERVICE
CYCLE
CYCLE
Hard water enters the valve inlet port. Internal
valve porting routes the water down and out the
top distributor, into the resin tank. Hard water is
softened as it passes through the resin bed, then
enters the bottom distributor. Soft water flows back
into the valve and out the valve outlet, to the
house soft water pipes.
From Valve Inlet
(Hard Water)
Top Distributor
To Valve
(Soft Water)
Resin Tank
Position
Switch
Bottom
Distributor
FIG. 54
FILL CYCLE
valve cam
position switch
rotor & disc
FILL CYCLE
To begin a regeneration, the electronic timer energizes the circuit to the valve motor. The valve
motor rotates the rotor and disc and the valve cam
until the position switch lever drops, to open the
motor circuit and position the valve in FILL. As the
rotor and disc rotates, the port opens for SOFT
water fin through the venturi. Fill flow continues to
the brine valve, and into the salt storage tank. Soft
water is still available to the house lines.in.
fill flow
Valve Inlet
(hard water)
plug
fill water
(soft)
Distributor
Resin Tank
To Valve Outlet
Position
Switch
(Soft Water)
FIG. 55
BRINING
BRINING
AND BRINE
RINSE
CYCLES
After fill, timer/switch action allows the motor to
turn the rotor and disc into BRINING position.
Water flow is directed to the nozzle. Suction, created by the nozzle and venturi, draws brine from the
salt storage tank and injects it into the resin bed
via the bottom distributor. Flow continues out the
AND BRINE RINSE CYCLE
Venturi
Drain
from valve inlet
Brine from Salt
(Hard Water)
Storage Tank
top distributor and to the drain. Hard water is avail- BypassHard
able at the valve outlet.
WaterTo
Valve Outlet
When the brine valve closes to end brine draw,
water flow continues in the same directions to
slowly RINSE brine from the resin bed and to the
drain.
Questions?
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Switch
FIG. 56
Water
Line 1-800-426-9345
39
WATER
FLOW THROUGH
THE SOFTENER
VALVE
BACKWASH
BACKWASH
CYCLE
CYCLE
Plug
Timer/switch action again allows the motor to turn
the rotor & disc to place the valve in BACKWASH,
stopping water flow to the nozzle. Water is routed
down and out the bottom distributor, up through
the bed, and out the top distributor to the drain.
The fast flow (controlled by a flow plug in the drain
fitting) flushes dirt, sediments, iron deposits,
remaining brine and hardness to the drain.
Bypass Hard
Water To Valve
Outlet
\
Position
Switch
FIG. 57
FAST RINSE CYCLE
FAST RINSE CYCLE
During FAST RINSE, the rotor & disc is positioned
so water flow enters the resin tank through the top
distributor, and exits through the bottom distributor,
to the drain.
The electronic timer again energizes the motor to
return the valve to service. As the valve rotates,
the position switch lever drops to open the circuit.
The valve remains positioned in service until the
electronic timer initiates the next regeneration.
Drain
Soft Water
To Valve Outlet
P sition
Switch
FIG. 58
Questions?
40
Call The Kenmore
Water
Line 1-800-426-9345
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
41
4
3
\\\\
_\\ 4__
,,_._27
26
Rating Decal
Location
25
22
21
2O
liO !
19
17
__16
18
15
14
Questions?
42
Call The Kenmore
Water
Line 1-800-426-9345
Kenmore
Model No. 625.383060
A. WATER SOFTENER
KeyNo.
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
•
Part Number
7284095
7284134
7284142
7275907
7288544
7284582
7284566
7284621
7219888
7082150
7003847
7100819
7137913
7287140
7284613
0900431
1103200
9003500
7310202
7105047
0502272
7301017
7170270
7077870
7170254
7170296
7141001
7176292
7088033
3442699
7287205
7282580
COMPLETE
Part Description
Cover Lock (Required for shipping only)
Rim Insert (Required for shipping only)
Cover (main)
Salt Hole Cover (order following decal)
Instruction Decal
Transformer, 24V-10VA •
Timer Repl. (PWA)
Faceplate (order following decal)
Faceplate Decal
Rim
Brinewell Cover
Wing Nut, 1/4"
O-Ring
Brinewell
Decal, Salt Level (::b
Salt Storage Drum
Plastic Screw, 1/4" x 5/8"
Tube Clamp •
Tube Adaptor •
Grommet •
Brine Valve Assembly (also see pages 44 & 45)
Replacement Distributor
Resin
Resin Tank (including Key No. 20)
O-Ring, 2-3/4" x 3"
Top Distributor
O-Ring, 13/16" x 1-1/16"
O-Ring, 2-7/8" x 3-1/4"
Vapor Barrier
Clamp Section (2 required)
Clamp Retainer (2 required)
Resin Bed Cleaner
Parts Bag (includes parts marked with a • pages 43,
45 & 47). Order manuals separately if needed.
Owner's Manual
• Not illustrated.
O Aligns with top of brinewell.
• Included in parts bag.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
43
1
2
10
11
INLET - OUTLET
GROUNDING CLAMPS
i
J
.......
_!i
Questions?
44
2o
Call The Kenmore
Water
Line 1-800-426-9345
Kenmore
Model
No. 625.383060
B. BRINE VALVE ASSEMBLY
Key No.
Part Number
Part Description
1
2
7168647
0513860
Ceramic Weight
Float Stop
3
4
7097202
0516947
Float (includes Key No. 4)
Float Seal
5
7220627
Float Rod & Stem
6
7308904
Guide Cap
7
8
7170288
0516211
O-Ring, 15/16" x 1-3/16"
Seal
9
0516924
Retainer, Bottom Seal
10
7116713
Clip
11
7308881
Brine Valve Body
12
13
7142942
7131365
Clip
Screen
14
7094979
Insert
15
7092294
Retaining Ring
16
17
7176161
7221746
O-Ring, 15/16" x 9/16"
Brine Tube
18
19
7113016
7171349
Tubing Assembly (includes Key Nos. 14, 15 & 16)
Cone Screen
20
7248706
Grounding Kit •
• Included in parts bag, see page 43.
Questions?
Call The Kenmore
Water Line 1-800-426-9345
45
47
\
11
10
9
Wear-Strip
41
Seal
'X
Cross-Section
View
4O
15
28
18
\
19
3O
29
26
Questions?
46
Call The Kenmore
Water
Line 1-800-426-9345
Key
No.
Part
Number
Part Description
Key
No.
Part
Number
1
7224087
Screw, #8-32 x 1" (2 req.)
31
1202600
Part Description
Nut- Ferrule
2
7286039
Motor (incl. 2 ea. of
Key No. 1)
32
7095030
Cone Screen
33
1148800
3
4
0900857
7231385
Screw, #6-20 x 3/8" (2 req.)
Motor Plate
34
7187772
Flow Plug, .3 gpm
Nozzle & Venturi Gasket Kit
--
7204362
Gasket (only)
5
6
0503288
7284964
Bearing
Cam and Gear
35
0521829
Flow Plug, .1 gpm
36
7146043
Screen
7
7142942
Clip (Drain)
37
7167659
Screen Support
8
0900431
Tubing Clamp •
38
7170262
O-Ring, 1-1/8"x
9
7024160
Drain Hose Adaptor
39
7199729
Cap
10
7170327
O-Ring, 5/8" x 13/16"
40
7309803
Wire Harness (Sensor)
11
0501228
Flow Plug
41
7085263
Valve Cover
12
7170238
O-Ring, 7/16" x 5/8"
42
7074123
Screw, #10-14 x 2 (5 req.)
13
7170212
O-Ring, 3/4" x 15/16"
43
7077472
Expansion Pin
14
7082087
Wave Washer
44
7030713
Switch
15
7199232
Rotor & Disc
45
7117816
Spacer
16
7170246
O-Ring, 3-3/8" x 3-5/8"
46
7070412
Screw, #4-24 x 1-1/8 (flat head)
17
7116713
Clip (4 req.) •
47
7254260
18
7278442
Installation Adaptor, 1" NPT
(2 req.) •
Installation Adaptor Kit,
(includes 2 copper tubes,
nuts, clips & washers) "k
19
20
7170288
7134224
O-Ring (2 req.) •
Rotor Seal
•
7187065
Nozzle & Venturi Assembly
(incl. Key Nos. 30 & 32-39)
21
7170204
O-Ring, 3/8" x 9/16"
•
7129716
22
7092642
Plug (Drain Seal)
Seal Kit (incl. Key Nos. 12, 13,
16, 20, 21 & 27)
23
7129889
Spring
•
7139999
Drain Tubing, 3/8" I.D. x 20 ft.
24
2204101
Turbine Support and Shaft
•
42-34405
Flexible Connectors,
3/4"
25
7117858
Turbine
•
42-34407
Flexible Connectors,
1"
•
7123613
Silicone Grease (for O-Rings)
26
7082053
Valve Body
27
7081764
Seal (Nozzle & Venturi)
28
7081201
Retainer (Nozzle & Venturi)
29
7170319
O-Ring, 1/4" x 3/8" (2 req.)
30
7081104
Nozzle & Venturi Housing
Key
No.
Part
Number
Part Description
97
0502206
Retainer Ring
98
7271262
Bypass Body
99
100
7105013
7129855
O-Ring, 13/16" x 1" (4 req.)
Stem
101
7170288
O-Ring, 15/16" x 1-3/16" (2 req.)
7278434
Bypass Valve (Complete) •
1-3/8"
•A' Not included
•
Not illustrated
•
Included in parts bag, see page 43.
17
•
lO0
Questions?
Call The Kenmore
99
98
101
Water
97
Line 1-800-426-9345
47
Your Home
For expert troubleshooting
and home solutions advice:
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service
1-800-488-1222
(U.S.A.)
1-800-469-4663
www.sears.com
To purchase
agreement
(U.S.A.)
Para pedir servicio de reparacidn
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR
on a product serviced
1-800-361-6665
Au Canada
®
(1-888-784-6427)
www.sears.com
® Registered Trademark
® Marca Registrada
(Canada)
www.sears.ca
a protection
1-800-827-6655
Center
by Sears:
(Canada)
pour service en frangais:
1-800-LE-FOYER
Mc
(1-800-533-6937)
www.sears.ca
/ TMTrademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries
/ TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC en otros parses
MCMarque de commerce
/ MDMarque depos6e de Sears Brands, LLC
OWNER'S MANUAL
Water Softener
with Deluxe Valve
300 Series
MODEL
NO. 625.383060
Caution:
• Warranty
Read and follow all safety rules and operating
• Installation
instructions before first use of this product.
• Start Up / Setting Timer
Questions
?
• How It Works
Visit www.KenmoreWater.com
or call toll free 1-800-426-9345
(M - F, 7 AM - 6 PM CST)
• Care Of
Repair or Parts ? Call toll free 1-800-469-4663
See back
cover for other Sears service
numbers.
• Specifications
• Repair Parts
SAVE THIS MANUAL
Use the plastic bag and tie provided, to hang manuals nearby the
softener for future reference.
System tested and certified by NSF
International
against NSF/ANSI
Standard
for water softener performance.
®
44
Printed on recycled
Sears
PRINTED IN U.S.A.
Brands
Management
Corporation,
Hoffman
www.KenmoreWater.com
Estates,
IL
60179
Part No. 7282580
paper
U.S.A.
(Rev. R 7/22/10)
WARRANTY
ONE YEAR LIMITED WARRANTY
ON WATER SOFTENER
ON WATER SOFTENER
When installed, operated and maintained according to all instructions supplied with the product, if this
Kenmore appliance fails due to a defect in material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME ®to arrange for free repair.
TEN YEAR LIMITED WARRANTY AGAINST LEAKS
When installed, operated and maintained according to all instructions supplied with the product, if the water
softener tank or salt storage drum develops a leak within ten years from the date of purchase, call 1-800-4MY-HOME ®to arrange for free tank or drum replacement. After the first year you must pay an initial trip
charge.
All warranty coverage does not include water softener resin, which is an expendable item.
If this water softener is ever used for other than private family purposes, all warranty coverage applies for
only 90 days from the date of purchase.
This warranty covers only defects in material and workmanship. Sears will NOT pay for:
1. A service technician to instruct the user in correct product installation, operation or maintenance.
2. A service technician to clean or maintain this product.
3. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.
4. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose.
5. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other
than those recommended in all instructions supplied with the product.
6. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein.
Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to
one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or
limitations may not apply to you.
This warranty applies only while this appliance is used in the United States or Canada.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Sears Brands Management Corporation,
Hoffman Estates,
Sears Canada Inc., Toronto, Ontario, Canada M5B 2M5
Questions?
2
Call The Kenmore
Water
IL 60179
Line 1-800-426-9345
TABLE
OF CONTENTS
Safety Guides .................................................................................................................................................
Unpack and Check Shipment ........................................................................................................................
Plan Your Installation: Tools Needed, Materials Needed ...........................................................................
Install Inlet/Outlet Adapters or Bypass Valves, Three Way Valves ...........................................................
Install Softener and Connect Pipes ................................................................................................................
Connect Valve and Salt Tank Drains ..............................................................................................................
Leak Test ........................................................................................................................................................
Electrical Requirements .................................................................................................................................
Install Covers and Restart Water Heater .......................................................................................................
Program the Timer ....................................................................................................................................
Sanitize the Water Softener ...........................................................................................................................
Add Salt to Storage Tank ................................................................................................................................
Install Checklist ..............................................................................................................................................
Faceplate Timer Features .........................................................................................................................
How Your Water Softener Works ..............................................................................................................
Care of Your Water Softener .....................................................................................................................
Specifications ............................................................................................................................................
Service Tech Information ...........................................................................................................................
Exploded Views and Parts Lists ................................................................................................................
Sears Tech Support .........................................................................................................................
Back
FACTS AND FIGURES TO KEEP
Fill in the blanks
so you always
Salt Hole Cover
!
below and keep this book in a safe place
have these facts.
Water Softener Model No.*
Serial Number
Date Installed
Water Hardness
Iron Content
pH
Water Pressure
Water Flow Rate
Grains Per Gallon
Parts Per Million
Taste and/or Odor
Pounds/Square Inch
Gallons Per Minute
* The model number is on the rating decal, located on the rim, under the salt hole cover.
Questions?
Call
the
Kenmore
or visit
Water
Line
at
1-800-426-9345
KenmoreWater.com
For repair or replacement parts, call toll-free 1-800-366-7278
See back cover for other Sears service numbers.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
4
5
6-10
11-12
13
14
15
16
17
18-19
20
21
22
23-24
25-27
28-31
32-33
34-40
42-47
Cover
Read all steps, guides and rules carefully before installing and using your new water softener.
Follow all steps exactly to correctly install. Failure to follow them could cause personal injury
or property damage. Reading this book will also help you to get all of the benefits from your
water softener.
Your Kenmore Water Softener will remove hardness minerals from water. This is measured in
grains per gallon (gpg). It will also remove some clear water iron*. This is measured in parts
per million(ppm). See the specifications page for the maximum limits of hardness and iron
removal.
•
A water softener will not improve other water problems such as acidity, tastes and odors, or
iron other than clear water iron. It will not purify contaminated water, or make unsafe water
safe to drink.
Check with your local public works department for plumbing, electric and sanitation codes.
You must follow their guides as you install your softener. Use only LEAD FREE SOLDER
AND FLUX, as required by federal and state codes, when installing soldered copper plumbing.
Protect the softener and piping from freezing. Damage from freezing voids the softener warranty. See how to protect from freezing on page 31.
CAUTION: Please read and comply with the following guides to prevent damage to the softener or other property, personal injury, or possible fatal shock.
This softener works on 24 volts only. Be sure to use only the transformer included.
Plug it into a nominal 120V, 60 cycle household outlet that is grounded and properly
protected by an overcurrent device such as a circuit breaker or fuse. If transformer is
replaced, use only the authorized service Class II, 24 volt, 10 VA transformer.
•
Unplug the transformer right away if the power cable should become damaged or frayed.
Make repairs, or replace the transformer, before plugging back into the power outlet.
•
Always unplug the softener from electrical power before removing outer valve covers.
•
This system is not intended to be used for treating water that is microbiologically
unknown quality without adequate disinfection before or after the system.
* The capacity to reduce clear water iron is substantiated
unsafe or of
by WQA test data.
European Directive 2002/96/EC requires all electrical and electronic equipment to
be disposed of according to Waste Electrical and Electronic Equipment (WEEE)
requirements. This directive or similar laws are in place nationally and can vary
from region to region. Please refer to your state and local laws for proper disposal
of this equipment.
Questions?
4
Call The Kenmore
Water
Line 1-800-426-9345
INSPECT
SHIPMENT
Your water softener is shipped complete in one carton.
Use care when handling the softener. DO NOT turn
upside down. DO NOT drop, or set on sharp objects that
could make a hole in the bottom. The water softener is
heavy, do not try to lift it or move more than is necessary.
Remove all items from your shipping carton.
Check all items against the packing list below. Note any
items lost or damaged in shipment.
Note any damage to the shipping carton. Refer to the
exploded view and parts list in the back of the manual for
the part names and numbers of missing or damaged
items.
Contact the store where purchased if problems exist.
PARTS DESCRIPTIONS
Salt Hole
Cover
SMALL
Nozzle
Valve
Assembly
Assembly
PARTS
Installation
Adaptors (2)
(Open)X',_
Face
Plate
Clips (4)
[
owner's
manual
@
]
Cover
Salt
Storac
Tank
Bypass Valve
Brinewell
Cover
Resin
[
j
Brinewell
O
Drain Tubing
4_
Tube Clamp
Tube Adaptor
Ground Clamp Kit
Brine Valve
Grommet
J
_>._ Tube Clamp
FIG. 1
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
PLAN YOUR INSTALLATION
It is recommended to read through the entire manual before
beginning your installation. Follow all steps exactly. Reading this
manual will also help you get all the benefits from your system.
TOOLS
NEEDED:
• Safety glasses
• Flathead screw driver
• Phillips screw driver
• Adjustable slip joint pliers
• Tape measure or ruler
J
Flathead Screwdriver
Safety Glasses
ADDITIONAL
TOOLS
SOLDERED
COPPER
•
•
•
•
NEEDED
Phillips Screwdriver
FOR THE FOLLOWING
THREADED
Tubing Cutter
Propane Torch
Solid Core LEADFREE Solder
Paste Flux
•
•
•
•
• Emery Cloth
or Sandpaper
THE PROPER
Adjustable
PIPE
CPVC OR PVC PLASTIC
• Hacksaw
• Adjustable Wrench
• Primer and Solvent Cement
approved for use on potable water-
TO INSTALL WATER TREATING
(Shows sequence of equipment
EQUIPMENT
only. Seldom, if ever, would all items be needed.)
Kitchen or Bathroom
Cold Faucet
Sediment
Tape Measure or Ruler
INSTALLATIONS:
Hacksaw or Pipe Cutter
Pipe Wrenches
Pipe Threading Tool
Pipe Joint Compound approved
for use on potable water
ORDER
Slip Joint Pliers
City Water Supply
or Taste &
Odor Cartridge
Filter
OR
o deFa ce s
Hard Water to
_
D_
Cold, soft water
_
_
WeIt Water Supply
Hot, soft water
Pressure or
Captive Air
Tank
[
Heater
L, _
I
[
I
_
I
_
I
_
_
[
I
[
[
I
j LI U Ll U
Water
Softener
*Taste &
Odor Filter
Iron
Filter
Neutralizer
Sediment
Cartridge Filter
!
Clarifying
Filter
* Place a Taste & Odor Filter UPSTREAM of a water softener on a chlorinated water supply
and DOWNSTREAM of a water softener on a non-chlorinated water supply.
6
Call The Kenmore
I
[
|
• Always place an Iron Filter UPSTREAM of the water softener.
• Always place a Neutralizer UPSTREAM of an Iron Filter, etc., as shown.
Questions?
I
Dispensing
System
Water
Line 1-800-426-9345
Welt Water
FIG. 2
shutoff
valve
FIG. 3
Typical Installation
WHERE
TO INSTALL
THE WATER
SOFTENER
Review the following points before you choose a place to put your softener.
1. Place as close as possible but always after, the
pressure tank (well water) or water meter (city
water). See Fig. 3.
2. Place as close as possible to a water drain such as
a floor drain, laundry tub, sump or standpipe. See
Fig. 3.
3. Connect to the house main water pipe BEFORE
THE WATER HEATER. See Fig. 3. Temperature of
water going through the softener must not be
more than 120°F (49°C). Hot water will damage
inner softener parts. To reduce the risk of hot water
backup, piping between the softener and water
heater should be as long of a run as possible.
4. Keep outside faucets on hard water to save soft
water and salt. See Fig. 3.
5. Do not install in a place where the softener could
freeze. Damage caused by freezing voids the warranty by Sears Brands Management Corporation.
Questions?
Call The Kenmore
6. Put the softener in a place where water damage is
least likely to occur if it develops a leak. Sears or
the manufacturer will not repair or pay for water
damage.
7. A grounded, 120V electrical outlet is needed within
10 feet of the softener. See Fig. 3. This is to plug in
the transformer. The softener has a 10 foot power
cable. Be sure the outlet and transformer are in
an inside place, to protect from wet weather. Use
a continuously "live" outlet, which cannot be accidentally switched off.
8. When installing in an outside location, you must take
the steps necessary to assure the softener, installation plumbing, and wiring, are protected from the
elements, direct sunlight, contamination, vandalism,
etc.
Water
Line 1-800-426-9345
Suggested
Slab Foundation
Installation
outside
- hard
water heater
Plug the softener transformer
into an inside, 120 volt 60Hz
electrical outlet. If an outside
outlet is used, be sure it has
approved weather protection.
kitchen
r_q
outside
bathroom
I _L_
I
.,o. II I1
lJ
J _
I
"-,"
I
I
For outside hard
water, trench underground as needed.
-°
oo°°
bypass
valve
WATER SOFTENER
(install in garage, car port,
or other sheltered area)
outside
- hard
outside
-soft
water in
Run drain tubing to laundry tub or
p-trap inside home, if possible.
Otherwise, run to a dry well.
FIG. 4
DRAW IN YOUR PIPES
AND FITTINGS
Your House Main Water Pipe
Draw the plans for your "IN" and "OUT"
piping here. Include all pipe, fittings and
accessories you will use.
Left
Right
Make a list of all materials you will need
and buy them before you begin to install
the water softener.
120V - 60Hz
Electrical
Outlet
* In what
direction
does
the water
flow?
Be sure to plan "IN" and "OUT" piping so water
flow is to the softener valve inlet. Plan a
crossover if flow is from left to right.
U
CROSS-OVER
Main Water Pipe
Raw
Valve Outlet Side
Soft Water
Outlet
Valve Inlet
To Water Softener
FIG. 5
Questions?
8
Call The Kenmore
Water
Line 1-800-426-9345
PIPE, FITTINGS,OTHER
MATERIALS
NEEDED
You must first decide how to run "in" and "out" pipes to
the softener. Look at your house main water pipe at the
point you will connect the softener. Is the pipe soldered
copper, glued plastic, or threaded galvanized or brass?
What is the pipe size? What kind of pipe and fittings is it
easiest for you to work with, and what tools do you have?
Now look at the common plans for "in" and "out" piping
on soldered copper. See Fig. 6. Use it as a guide to plan
what materials you will need. Get all the materials you
will need before you start.
OUT
IN
1" NPT sweat
adaptor (2)*
-1/
Use teflon tape,
pipe joint compound ,,.
or both.
_
_
[_
_L'"
_
1" NPT
adaptor
ass Valve
Valve
Inlet
1" NPT sweat
ALWAYS install the bypass valve (that is included with
the unit) or a three valve bypass. See Fig. 9 to13.
Bypass valves let you turn off water to the softener if
needed for repairs, but still have water in the house
pipes.
2 of each
included
clip
Use Fig. 5 to make a plan drawing for your specific
installation. "In" and "out" fittings included with the softener are 1" NPT threaded adaptors. You should maintain
the same, or larger, pipe size as the water supply pipe,
up to the softener inlet and outlet. Use copper, brass,
galvanized or PVC plastic pipe and fittings for the "in"
and "out" pipes. Be sure to check local codes.
Note: If converting from galvanized to copper pipe
use approved dielectric insulating connectors.
t
_
adaptor (2)*
OUT
IN
Use teflon tape,
pipe joint compound
or both.
Drain tubing (3/8" inside diameter), is needed for the
valve and salt tank drains. See Fig. 16. If a rigid valve
drain is needed to comply with plumbing codes, you can
buy the parts needed (see Fig. 16) to change the softener to a 1/2 inch minimum copper tubing drain.
1" NPT
Valve
Inlet
adaptor /
_/
clip
2 of each
included
FIG. 6
*NOTE:
For plumbing connection, buy 2 sweat adaptors and plumb
directly to the inlet - outlet adaptors. Threads on the inlet - outlet
adaptors are 1" NPT.
CAUTION:
DO ALL SOLDERING BEFORE CONNECTING SWEAT ADAPTORS TO INLET-OUTLET ADAPTORS OR BYPASS VALVE.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
BEFORE INSTALLING CHECKS & TESTS
Your water supply needs to be checked for chemical
analysis, water pressure and water flow rate. To accomplish this, complete the following steps:
Check Water's Chemical Analysis: Sears sells a complete line of water treating equipment to correct various
water problems. To be sure you have the proper type
and size equipment, You must have your water tested.
Your Sears store can give you a water test results for
hardness, iron and acidity, and tell you what equipment
you need. Simply take at least a 4 oz. sample of your
water to Sears, and they will test it while you wait. If you
need help to get your water tested, or if you have other
questions about your water, ask at your Sears store.
NOTE: Add these readings
table on page 3.
to the Facts and Figure
Check Your Water Pressure: For your softener to work
right, a water pressure of no lower than 20 pounds per
square inch (psi) is needed in the house water pipes.
The highest pressure allowed in the water pipes is 125
psi. If pressure is over 125 psi, buy and install a pressure reducing valve in the water inlet pipe to the softener.
NOTE: If water pressure during the day is 100 psi or
more, pressure during the night may go over 125 psL
Adding a pressure reducing valve may reduce the
flow.
NOTE: Add these readings to the Facts and Figure
table on page 3.
Questions?
10
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If you have a well water system, look at the pressure
gauge to find the water pressure. Call your local water
department if you have city water. They will tell you what
the water pressure is where you live.
NOTE: Add these readings
table on page 3.
to the Facts and Figure
Check your water flow rate: A water flow of at least 3
gallons per minute is needed. A lower flow will keep your
softener from working as well as it should. Complete the
following steps to make an easy check of your flow rate.
1. Fully open two cold water faucets close to the point
water enters the house.
2. With both faucets open, fill a gallon container at one
faucet while looking at a watch or clock to see how
many seconds it takes.
3. Empty the container and go to the second faucet (be
sure BOTH faucets are still on). Fill the gallon container
at the second faucet and see how many seconds it
takes.
4. Turn off both faucets. Now add the number of seconds
it took to fill the container at both faucets.
5. A total of 90 seconds, or less, means the system flow
rate is good.
NOTE: Add these readings
table on page 3.
to the Facts and Figure
NOTE: Codes in the state of Massachusetts
require
installation by a licensed plumber. For installation,
use plumbing code 248CMR of the Commonwealth
of Massachusetts.
Water
Line 1-800-426-9345
ASSEMBLE
OR SINGLE
INLET OUTLET ADAPTORS,
BYPASS VALVE
Shutoff
Valve
Shutoff
Valve
. Pressure
,z/ Tank
Complete the following steps to assemble the adaptors or
bypass valve.
1. Close the shutoff valve on the house main water pipe,
near the water meter or pressure tank, to turn off the
water. See Fig. 7.
Pump
2. Shut off the gas or electric supply to the water heater.
See Fig. 7.
3. Open the highest and lowest water faucets in your
house. This will let water drain from the pipes. Close
faucets after water has drained.
Electrical
Panel
4. Remove the main cover. Remove the salt hole cover
first and then pull outward on the two tabs to release
main cover. See Fig. 8.
FIG. 7
Cover (Main)
Set both covers aside so they will not get scratched or broken.
/
Salt Hole Cover
INSTALL SEARS BYPASS VALVE AND / OR THE
INLET OUTLET THREADED
ADAPTORS
//
NOTE: If you will not install the bypass valve because
you will have a three (3) valve bypass, skip steps 6 &
7, but do steps 5 and 8.
5. Visually check and remove any foreign materials from
the valve inlet and outlet ports. See Fig. 9. Carefully
remove the two large plastic clips (you will use them).
Check to be sure the turbine and turbine support are
firmly in place. See Fig. 10.
BYPASS
VALVE:
6. Put a light coating of silicone grease on the o-ring seals
and slide onto the bypass valve.
,/
/
FIG. 8
INSTALLING
BYPASS VALVE, AND/OR
INLET AND OUTLET THREADED
ADAPTORS
jClip
7. Push the bypass valve into the softener valve as far as it
will go. Snap the two large holding clips into place,
from the top down as shown. See Fig. 11.
Valve Outlet
Included with
Softener
CAUTION: Be sure the clips snap firmly into place so
the bypass valve will not pull out. See Fig. 11.
INLET AND OUTLET
THREADED
ADAPTORS:
8. Put a light coating of silicone grease on the o-ring seals
and slide into the threaded adaptors. Push the adaptors
into the valve inlet and outlet ports, or bypass valve
ports, as far as they will go. Both adaptors are the same
and fit either port. Snap the two large holding clips
into place, as shown. See Fig. 11.
Valve Inlet
CAUTION: Be sure the clips snap firmly into place so
the tubes will not pull out. See Fig. 11.
Questions?
(2)
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Included with
Softener
FIG. 9
Water
Line 1-800-426-9345
11
INSTALLING
Bypass Valve or
Installation Adaptor
HOLDING
Black Cli
CLIPS
Cross Section of Valve
Inlet or Outlet
Before installing the bypass valve, or
copper tube, be sure the turbine and
support are firmly in place in the
valve outlet port.
Turbine
Support
Sensor Port
H/I
O-Ring
Clip Sna)s into Place
Between Larger Diameter Rings
BYPASS
VALVE
TURNED
FIG. 11
DOWNWARD
Turbine
Turn bypass valve upside
down to connect to floor
level plumbing.
FIG. 10
OUT
IN
FIG. 12
INSTALLING
3 VALVE
3 VALVE BYPASS
BYPASS AND PIPES
Complete the following steps to install the three (3)
valve bypass:
• Cut the house main water pipe where you will connect the softener.
• Loosely put together pipe, fittings, and the three
(3) valves.
• Place valve(s) within easy reach.
When all pipe, fittings and valves make a good fit
together, tighten all threaded joints (use pipe dope
on outside threads), or solder all sweat joints.
TO
Softener Inlet
Questions?
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Water
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FIG. 13
POSITION
SOFTENER
INTO PLACE
Complete the following steps to position the softener.
1. Grip under the ridge on the salt tank sidewall.
2. Carefully rock back and forth into position.
3. Move the softener into position.
4. Place on a level and smooth surface. If needed, put a
piece of 3/4" plywood, at least 17" x 20", under the
tank. Then put spacers under the plywood to level the
softener. See Fig. 14.
MOVE SOFTENER
INTO PLACE
Grip under ridge
to move softener.
NOTE: Do not put shims or spacers directly under
the tank, without the plywood. The weight of the softener, when full of salt and water, may cause the tank
to puncture or break at the shim or spacer.
CONNECT
THE SOFTENER
Plywo_
Shims
Refer to your plan drawing. See Fig. 5.
Measure, cut (thread if needed) and put all pipe and fittings together up to the main water pipe, or to the
bypass valve(s) you installed in the previous step.
FIG. 14
CAUTION: Never solder fittings while connected to
nonmetallic parts. Wait until soldered pipe has
cooled before connection. See Fig. 15.
TYPICAL SOLDERING
CONNECTIONS
CAUTION: Be careful when putting pipe fittings
together. Do not cross thread, and do not overtighten.
ain Water Pipe
Hard Water
4. Solder
NOTE: To be certain heat will
not travel down the pipe and
into the bypass valve (or
installation adaptors), wrap
the bottom of the pipe and the
bypass valve in a wet rag.
1. Cut pipe to
correct length.
2. Solder (WHEN
COOL, do Step 3).
3. Put threaded adaptor
into bypass valve
port.
FIG. 15
Questions.'? Call The Kenmore
Water
Line 1-800-426-9345
13
CONNECT
THE VALVE
DRAIN
tube is also best to use for an overhead drain. Use a
copper drain tube if the softener is installed outside, or
in the sunlight. Heat from the sun can soften, flatten
and close up some kinds of tubes.
HOSE
Take a length of 3/8" inside diameter drain tubing and
attach one end to the drain fitting. See Fig. 16. Use a
tube clamp to hold it in place. Put the other end of the
tubing over a floor drain, into a laundry tub, standpipe,
or other suitable drain. Check your local codes.
To adapt a copper drain tube to the softener, buy a
compression fitting (1/4" female pipe threads x 1/2"
O.D. tube) and tubing from your local hardware store.
CONNECT
SALT TANK OVERFLOW
TUBING
Leave an air gap of about 1-1/2" between the end of
the hose and the drain. This gap is needed so you
don't get a backflow of sewer water into the softener.
Do not put the end of the hose into the drain or connect without the air gap.
1. Locate the rubber grommet, tube adaptor and tube
clamp (see Fig. 16) that are in the parts bag.
2. Push the grommet into the hole in the salt tank wall
so half is inside and half is outside.
3. Push the bigger end of the tube adaptor into the
grommet.
4. Push one end of a length of 3/8" I.D. tubing onto the
tube adaptor, using the tube clamp to hold it in
place.
5. Put the other end of the tubing over the floor drain.
Place and support the hose so it does not kink or have
sharp bends. Secure the hose end so water pressure
does not cause the hose to "whip". Tie or wire it in
place. Do not pinch the hose shut. The softener will
not work if this drain hose is pinched, plugged,
closed or restricted in any way. Direct drain flow
down into drain from drain line as flow could possibly
over shoot the drain cover.
IMPORTANT: Overflow
water must run downward
through the tubing. Do not raise the tubing higher
than the grommet and tube adaptor. See Fig. 16.
Keep the hose lower than the drain fitting. In some
homes, to get to a drain you must raise the hose and
run it overhead. If you need an overhead drain, do not
raise the hose more than 8' above the floor. A copper
drain tube is best to use.
IMPORTANT: Do not connect to the valve drain
hose you installed in step 1. Both drains must
have a separate hose or tube.
NOTE: Overflow drain tubing is available from
Sears. See parts list in back of manual.
COPPER DRAIN TUBE: Local plumbing codes may
require the use a copper valve drain tube. A copper
1/4 NPT Threads
Barbs
1/2" Outside
Diameter
Copper Tube
(Not furnished)
Clip
Cut Barbs from Drain
Fitting (Pull clip and
emove fitting from valve.)
Comp Fitting. 1/4 NPT
1/2 in. O.D. Tube
(Not furnished)
Grommet
_,
Tube
Adapto_
\\
\\
\\
N\
\\
\" \\
To drain
point other
than floor
"_-,
drain.
Valve Drain Hose "-_Support
tubing in
place as
needed.
NOTE: Overflow
1
drain tubing is available from Sears,
Item No. 42-3433
(20 ft).
\
Tie or Wire
STANDPIPE
Gap
1-1/2"
Tubing in Place Air G p
_'-...
------_-
Overflow Drain Tubing ___
FLOOR DRAIN
FIG. 16
Questions?
14
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Water
Line 1-800-426-9345
LEAK TEST
To check for leaks, complete the following steps:
CAUTION:
To avoid water or air pressure
damage to softener inner parts, and to flush pipe
chips or other residue from the water pipes, be
sure to do the following steps exactly as
instructed.
HOUSE MAIN WATER
SHUTOFF VALVES
Shu_
Water
1. Fully open two cold, soft water faucets near the
softener.
Meter
¢--_%
Shutoff
_
Valve /
2. Look at the pictures in Fig. 18 and 19 to determine your kind of bypass valve(s). Place bypass
valve(s) in "bypass" position. On a single valve,
slide the stem inward to bypass. On a three (3)
valve system, close the inlet and outlet valves and
open the bypass valve.
3. Fully open the house main water pipe shutoff
valve. Observe steady water flow from both open
faucets.
d"-
Well Pump
FIG. 17
SINGLE
4. Place bypass valve(s) in SERVICE EXACTLY as
follows: Keep soft water faucets open.
a. Single Bypass Valve: Slowly, slide pull the
valve stem outward toward service, pausing several times to allow the softener to pressurize slowly.
b. Three Valve Bypass: Fully close the bypass
valve and open the outlet valve. Slowly, open the
inlet valve, pausing several times to allow the softener to pressurize slowly.
5. After about three minutes, open a hot water
faucet for about one minute, or until all air is
expelled, then close.
6. Close both cold water faucets.
BYPASS
Pull Stem Outward
For Service
Push Inward
For Bypass
Note: Stem may be installed
in either direction. The end
with writing should be pulled
out for service position.
FIG. 18
7. Check your plumbing work for leaks and fix right
away if any are found. Be sure to observe previous caution notes.
NOTE: If this procedure
is performed
on a new
softener, water coming from the taps may initially be discolored.
This normally occurs the first
time water runs through the resin bed. The discolored water is not harmful, and the discoloration will not last more than a few minutes.
Pressure Tank
VALVE BYPASS
/pass
Valve
FOR SERVICE
Close bypass valve.
Open inlet & outlet
valves.
Outlet
Valve
FOR BYPASS
Open bypass valve.
Close inlet & outlet
valves.
Inlet
Valve
FIG. 19
Questions?
Call The Kenmore
Water Line 1-800-426-9345
15
INSTALLGROUNDINGCLAMPBETWEEN
THESOFTENERINAND OUT PIPES
COLD WATER
The house cold water pipe (iron or copper) is often
used to ground all electrical outlets in the home.
Outlets are grounded to protect you from shock when
you touch any electric appliance plugged into the outlet. If you installed the single bypass valve, the cold
water pipe ground is broken. See Fig. 20 and 21.
TO
Valve Inlet
Ground
Clamp (2)'_
IMPORTANT: Be sure the cold water pipe has
direct metal to metal contact all the way to the
ground. Plastic, rubber or other electrically insulating parts such as hoses, fittings, washers or gaskets can break the direct metal to metal contact.
Also check the water meter (city water) or the well
pump. Install #4 copper jumper wires, clamped
tightly on both ends, across insulated parts. See
Fig. 21.
To restore the ground, take the ground clamp kit that is
in the parts bag. Install across the inlet and outlet copper tubes. See Fig. 20. Be sure good contact is made
between the pipe and the clamps.
ELECTRICAL
POWER
YOUR SOFTENER
OUTLET
PIPE GROUNDING
Screw with lock j
washer and nut
FROM
Valve Outlet
FIG. 20
WATER
FOR
METER JUMPER
WIRE
Water Meter
The softener works on 24 volt, 60 Hz electric power.
The included transformer changes standard 120 volt
AC house power to 24 volts. You must plug the transformer into a grounded, 120 volt outlet only. Be sure
the outlet is always "live" so someone cannot turn it off
by mistake. See Fig. 22.
#4 Groundwire
FIG. 21
NOTE: The included transformer is made for inside
use only. Be sure the electrical outlet you plug the
transformer into is inside, to protect from weather.
CONNECTING
TRANSFORMER
Transformer
PLUG IN THE TRANSFORMER
Plug the transformer into the electrical outlet.
120V-60Hz
Electrical
Outlet
Power Cable
_
From Face Plate-Timer
FIG. 22
Questions?
16
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Water
Line 1-800-426-9345
INSTALL
COVERS
After installing your water softener, replace the covers.
Angle the covers so the main cover clips onto the back
first, then bring down in front and clip on the two (2) tabs
inside the rim of the salt hole and lower the salt cover
closed. See Fig. 23.
RESTART
THE WATER
HEATER
INSTALL COVERS
Cover
r./(Main)
Salt Hole
Cover
\
Turn on the gas (or electric) supply to the water heater
and light the pilot.
YOUR PLUMBING INSTALLATION AND ELECTRICAL
WORK ARE NOW COMPLETE.
,/
y
/
FIG. 23
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
17
Display
REGENERATION
Button
UP Button
SELECT Button
DOWN Button
FIG. 24
PROGRAM
THE TIMER
1. When the transformer is plugged in, a model code
(S 25) and a test number (example: J1.1) show in the
face plate. This will display for four (4) seconds. Then,
12:00 PM and the words SET TIME begin to flash.
NOTE: If "- - - -" shows in the display, press the
UP or DOWN button until S 25 shows in the display. Then, press the SELECT button to set, and
change to the flashing SET TIME display.
CODE1
S c:,l
ISET
T,ME_
2. To check the model code, unplug the transformer at
the wall outlet and plug in again. If other than S 25
shows, refer to the Troubleshooting
Section.
I
_--I't--I1--t
L.L! L! pM
FIG. 25
SOUND "BEEPER": A "beeper" sounds while pressing buttons for timer setup. One beep signals a
change in the face plate display. Repeated beeps
mean the timer will not accept a change from the button you have pressed, telling you to use another button. For example, while setting the hardness, the
beeper sounds repeatedly when the display reaches 1
using the DOWN button, or the highest hardness setting using the UP button.
SET PRESENT
TIME OF DAY
If the words SET TIME do not show in the display, press
the SELECT button until they do show in the display.
Press the UP or DOWN buttons to set the present time.
Press UP to move the display ahead; press DOWN to
move the time backward. If the present time is between
noon and midnight, be sure PM shows. If the present
time is between midnight and noon, be sure AM shows.
Each press of the UP or DOWN buttons changes the
time by one (1) minute. Holding the buttons in changes
the time 32 minutes each second.
Questions?
18
Call The Kenmore
SET
I "riME
i I,[
I_-t
I
-i.-! 0 pM
t.-IL!t !._-i0
FIG. 26
Water
Line 1-800-426-9345
SET WATER
HARDNESS
NUMBER
To set the water hardness number, complete the following steps:
1. Press the SELECT button once to display the words
SET HARDNESS and a flashing 25. The grains per
gallon (gpg) hardness of your water supply is on your
water analysis report. Be sure to enter water test
results on the Facts & Figure Chart on page 3.
2. If your water supply contains iron, compensate for it
by adding to the water hardness number. For example, assume your water is 20 gpg hard and contains
2 ppm iron. Add 5 to the hardness number for each I
ppm of iron. In this example, you would use 30 for
your hardness number.
2ppmironx5=
10
20 gpg hardness
+10
30 HARDNESS NUMBER
3. Press the UP or DOWN buttons to set your water
hardness number in the display. The DOWN button
moves the display to 1. The UP button moves the
display to the highest setting (see maximum setting
for your model in the specifications).
NOTE: Each press of the UP or DOWN button
changes the display by 1 between 1 and 25.
Between 25 and the highest number, the display
changes 5 at a time (25, 30, 35, etc.) Holding the
UP or DOWN button in changes the display twice
each second.
SET SALT
LEVEL
To set the salt level, complete the following steps:
1. Press the SELECT button to display SET SALT
LEVEL and a flashing 0 (zero). See page 21, for
instructions on adding salt to the salt storage tank.
The face plate timer has a salt monitor with an indicator light to remind you to add salt to the storage
tank.
NOTE:You must set salt level each time salt is
added to the water softener.
2. To set this monitor system, lift the salt hole cover
and level the salt in the storage tank. The salt level
decal, on the brinewell inside the tank, has numbers
from 0 to 8. Observe the highest number the leveled
salt is at, or closest to. Press the UP or DOWN buttons until the number corresponds with the salt level
number. At level 2 or below, the indicator LED will
flash. If you wish to turn this feature off, press the
DOWN button past 0, and the word "OFF" flashes in
the display.
3. Press the SELECT button once again, to complete
initial programming, and the current time of day will
show in the display.
SET
SET REGENERATION
71-_
HARDNESS
C7
TIME
To complete setting the regeneration time, complete the
following steps:
1. Press the SELECT button to display the words SET
RECHARGE TIME and a flashing 2:00 AM.
T,ME _7"t717
C.UU
2. At the 2:00 AM recharge time setting, the softener
begins regeneration (see pages 25 - 27) at 2:00 AM.
This is a good time in most households because
water is not being used. If a different recharge time
setting would be better for your household, complete
the following step.
_"
0
SETSALT LEVEL
LT.TL-
7.CO
3. Press the UP or DOWN buttons to set the desired
recharge starting hour. Be sure to observe the AMPM as you did when setting the present time of day.
Note: Each press of the UP or DOWN buttons
changes the display one hour. Holding the buttons in changes the display twice each second.
Questions?
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1
FIG. 27
Water
Line 1-800-426-9345
19
SANITIZE
THE WATER
SOFTENER
Care is taken at the factory to keep your water softener clean
and sanitary. Materials used to make the softener will not
infect or contaminate your water supply, or cause bacteria to
form or grow. However, during shipping, storage, installing
and operating, bacteria could get into the softener.
SANITIZE YOUR WATER SOFTENER AS FOLLOWS:
1. Be certain the bypass valve is pulled out to
"service" position.
2. Lift the salt hole cover and using a pail add up to 3 gallons
of water to the salt storage tank.
3. Remove the brine well cover (Fig. 28) and pour about 3/4
ounce, or 1 to 2 tablespoons, of common 5.25% 1, unscented, household bleach (Clorox, Linco, BoPeep, White Sail,
Eagle, etc.) in the softener brinewell. Replace the brinewell
cover.
4. Press the REGENERATION button and hold for 3 seconds
to start a recharge. This first recharge does several things.
• It draws the bleach into and through the softener to sanitize it.
• It fills the salt tank to the water level needed.
• It gets all the air out of the resin tank.
• It prepares the resin bed (see page 25) for service and
flushes residual chlorine from the softener.
Salt Hole Cover
/2
/
/
f
Water
About 3 gallons
FIG. 28
NOTE: During a recharge the water softener bypasses
raw water to the home. You will not get salty water or
affect the regeneration cycle if water is used at this time.
You can sanitize the softener with or without salt in the
storage tank.
1Recommended by the Water Quality Association.
On some water supplies, the water softener may need periodic disinfecting.
Your new Sears softener is now softening the water for your
household needs. However, your WATER HEATER is filled
with hard water. To have fully soft water right away, you can
drain the water heater so it refills with soft water. If you don't
drain the water heater, it will take a few days before you have
fully soft water.
To drain the water heater, open a hot water faucet and let it
run until the water runs cold. Then close the faucet.
NOTE: If this procedure is performed on a new softener,
water coming from the taps may initially be discolored.
This normally occurs the first time water runs through
the resin bed. The discolored water is not harmful, and
the discoloration will not last more than a few minutes.
20
Call The Kenmore
Brinewell
/
NOTE: This recharge takes about 2-1/2 to 2-3/4 hours,
depending on the salt type setting.
Questions?
/Brinewell
Cover
(Remove and
add about
3/4 oz. bleach)
Water
Line 1-800-426-9345
ADDINGSALTTO THE STORAGETANK
Brine(saltdissolvedin water)is neededforeachand
everyregeneration.
Thewaterformakingbrineis
meteredintothesaltstoragetankbythesoftener.You
mustkeepsaltin thetank,butbecausethewatersoftener is veryefficient,itis notnecessary
to keepitfull.
Especiallyin humidareas,it is besttofill thestorage
tankonequarterto onehalffull,andtoaddsaltmore
often.Saltbridgingoccursmoreoftenwhenconditions
arehumid.
UseNUGGETor PELLETwatersoftenersalt.DONOT
userocksalts,as theyhavedirtandsedimentsthatwill
stopthesoftenerfromworking.To
maintainoptimumperformanceofyourwatersoftener,thesalttankshouldbe
cleanedoutevery2 to 3 years.
Beforeaddingsalt,besurethe brinewellcoveris in place
onthetopofthe brinewell.It is recommended
to setthe
saltmonitorsystem,althoughit is not requiredforproper
operation.
Cover
Brinewell
Salt .
Storage'_
Tank
NOTE: The salt monitor system is calibrated
to the
density of nugget
or pellet water softener sail The
monitor will not work as accurately
with other types
of salt including rock and solar.
If you choose Potassium Chloride (KCl) as a regenerant,
following these suggestions will help give you years of
maintenance free service.
FIG.29
1. Place only one bag of KCl in your softener at a time
(the salt storage tank should contain no more than
60 pounds of KCl at any one time).
2. A softener using KCl should not be placed in areas
with temperature fluctuations and high humidity (KCl
will harden in these environments and may make the
softener inoperable).
3. Check the brine tank and brine well (black tube in salt
storage tank) monthly. If hardening is present, pour
small amounts of warm water on hardened areas until
they loosen.
4. If your softener does not have a KCl salt setting you
must increase your hardness setting by 25% to ensure
continuous soft water as in example below.
Raw Water Hardness
(Grains Per Gallon)
5 gpg
10 gpg
15 gpg
20 gpg
25 gpg
30 gpg
35 gpg
40 gpg
+ 25 % =
Softener Setting
When Using KCl
7 gpg
13 gpg
19 gpg
25 gpg
32 gpg
38 gpg
44 gpg
50 gpg
Persons who are on sodium restricted diets should consider the added sodium as part of their overall sodium
intake. For example, if your water supply is 15 grains
hard, and you drank 3 quarts of softened water you
would consume 335 milligrams of sodium. That is
equivalent to eating 2-1/2 slices of white bread.
WATER SOFTENING
SALT WITH
REMOVING
ADDITIVES
IRON
Some salts have an additive to help the softener handle
iron in the water supply. These salts may be used if
your water supply has a high iron content. It is recommended to use Sears Resin Bed Cleaner (refer to the
Parts List in back of manual for part number) for periodic treatments to keep your resin bed clean. This is available at your local Sears store.
Persons who are concerned about their drinking water
should consider a Kenmore Drinking Water System that
will remove or reduce in excess of 90% of the sodium
and other drinking water contaminants.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
21
CHECK LIST OF STEP-BY-STEP
INSTALL
GUIDES
TO
F"
Water Supply
Review the following list to ensure you have completed all
the installation procedures.
1.
Check the incoming water. Has incoming water
been tested?
Valve Inlet
2. Remove cardboard packaging from salt tank.
Bypass Valve(s)
3. Is the incoming water going to the valve inlet?
Single Bypass Valve
4. Is the bypass valve placed into the service
position?
5. Is the ground clamp installed?
6. Are the drain lines clamped and secured?
Note: Stem may be installed in
either direction, The end with writing should be pulled out for service
position,
7. Is the unit plugged into a continuously live outlet?
8. Has salt been added to the salt tank?
Bypass
Valve
9. Has the unit been sanitized? See page 20.
FOR SERVICE
Close bypass valve.
Open inlet & outlet
valves.
Outlet
Valve
Inlet
Valve
3-Valve
FIG. 30
Questions?
22
Call The Kenmore
Water
Line 1-800-426-9345
EXTRARECHARGE
Sometimes,
a manuallystartedregeneration
(recharge)
maybedesired,or needed.Twoexamplesare:
• Youhaveusedmorewaterthanusual(guestsvisiting)
andyoumayrunoutofsoftwaterbeforethenexttimer
startedregeneration.
• Youdidnotrefillthesoftenerwithsaltbeforeit was
gone.Addsaltto thesoftenerbeforeregenerating.
Youcanstarta regeneration
rightaway,or youcanset
thetimerto regenerate
atthe next2:00AM(orotherpresetrechargetime).
RECHARGE
NOW
Press the REGENERATION button and hold for 3 seconds. The words RECHARGE NOW begin to flash in the
display, and the softener enters the fill cycle of regeneration right away. This regeneration will last for about 2
hours. Then, you will have soft water again.
3:12
FIG. 31
RECHARGE
TONIGHT
Press and release (do not hold) the REGENERATION
button. RECHARGE TONIGHT flashes in the display,
and the softener begins regeneration at the next preset
recharge time. Press and release the RECHARGE button once more if you decide to cancel the regeneration,
and RECHARGE TONIGHT will not flash in the display.
SALT
MONITOR
RECHARGE
TONIGHT
FIG. 32
SYSTEM
The face plate timer has a low salt monitor with an indicator light to remind you to add salt to the storage tank.
To set this monitor system:
1. Lift the salt hole cover and level the salt in the storage
tank.
JSETSALTLEVEL
2. The salt level decal, on the brinewell inside the tank,
has numbers from 0 to 8. Observe the number the leveled salt is at or closest to.
0
FIG. 33
3. Press SELECT once to get to the Set Salt Level
screen. Now press the UP or DOWN buttons until the
number corresponds with the salt level number. At
level 2 or below, the indicator LED will flash. If you
wish to turn this feature off, press the DOWN button
past 0, and the word "OFF" flashes in the display.
NOTE: You must set salt level each time salt is
added to the water softener.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
23
CaliforniaEfficiency Requirement
Your Kenmore Water Softener has a "High Efficiency"
feature with an "ON" or "OFF" setting. This softener
setting is shipped in the "OFF" position, which utilizes
the maximum rated capacity while most often achieving maximum salt efficiencies. When installing this unit
in the State of California, you MUST turn this setting to
the "ON" position which may initiate more frequent
recharges, however it will operate at 4000 grains per
pound of salt or higher.
EFFICIENCY
MODE
When this feature is ON, the water softener will operate
at salt efficiencies of 4000 grains of hardness per pound
of salt or higher. (May recharge more often using smaller
salt dosage and less water). Installations in the state of
California require this setting to be turned ON. This
softener is shipped in the OFF setting.
Jrlrl
UUU
I
rl
- -
N
un
@
@
I
FIG. 34
To turn this setting ON:
1. Press and hold the SELECT button until the display
shows 000--.
2. Then press (do not hold) the SELECT button again.
Use the UP arrow to turn ON.
3. Press SELECT to enter and return to normal running
screen. The efficiency icon will only be displayed when
this feature is ON.
PROGRAM
MEMORY
If electrical power to the softener goes off, the time display is blank but the face plate timer keeps the correct
time for about 6 hours. When electrical power comes on
again, you have to reset the present time only if the display is flashing. The HARDNESS, RECHARGE TIME
and SALT LEVEL never require resetting unless a
change is desired. Even if the timer is incorrect after a
long power outage, the softener works as it should to
keep your water soft, however, regenerations may occur
at the wrong time of day until you reset the timer to the
correct time of day.
ERROR
CODE
An error code could appear in the face plate display if a
problem occurs in the softener electronics. Turn to the
Troubleshooting section to resolve the problem and/or
call the Kenmore Water Line number listed below.
FIG. 35
Questions?
24
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Water
Line 1-800-426-9345
SOFT WATER
SERVICE
AND REGENERATION
WATER FLOW THROUGH
THE SOFTENER
IN SERVICE
SERVICE
When the softener is giving you soft water, it is called
"Service". See Fig. 36. During service, hard water
comes from the house main water pipe into the softener. Inside the softener resin tank is a bed made up of
thousands of tiny, plastic resin beads. As hard water
passes through the bed, each bead attracts and holds
the hardness minerals. This is called ion exchanging.
Water without the hardness minerals (soft water) flows
out of the softener and into the house soft water pipes.
After a period of time, the resin beads hold all of the
hardness minerals they can, and cleaning with salt
brine is needed. This cleaning is called regeneration or
recharge. Regeneration is started at 2:00 a.m. by the
electronic timer. It takes place in 5 stages or cycles.
Soft Water
OUT
Salt Storage Tank\
(Salt not shown)_i
Hard Water
IN
k
Brine Valve,
Resin Tank
_
Resin Bed
These are: 1. Fill
2.
3.
4.
5.
Brining
Brine Rinse
Backwash
Fast Rinse
FIG. 36
REGENERATION
The five steps listed above are described in detail over
the next several pages.
WATER FLOW THROUGH
THE SOFTENER
IN FILL
FILL: Salt, dissolved in water, is called brine. Brine is
needed to clean the hardness minerals from the resin
beads. To make the brine, water flows into the salt storage area during the fill stage. See Fig. 37. Fill cycle
length depends on how much soft water making capacity you have used since the last regeneration. As you
use more water, fill time increases so more brine is
made. The greater amount of brine cleans more hardness minerals from the resin bed.
Soft Water
OUT
Hard Water
IN
Salt Storage Tank
Brine Valve_
Fill Water
FIG. 37
Questions?
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Water
Line 1-800-426-9345
25
SOFT WATER
SERVICE
AND REGENERATION
WATER FLOW THROUGH
THE SOFTENER IN
BRINING AND BRINE RINSE
BRINING: During brining, the brine is moved from the
salt storage area, into the resin tank. See Fig. 38.
Inside the resin tank, brine cleans hardness minerals
from the resin beads and they are discharged out the
drain. How much brine is needed to clean the resin
depends on:
• The amount of water used between regenerations.
• The amount of resin in the softener,
• How fast the brine goes through the bed.
Hard Water
Bypass OUT
Hard Water
IN
t
Drain
The nozzle and venturi makes suction to take brine
from the salt tank and put it into the resin tank. They
keep the brine flow down to a very slow rate to get the
best resin cleaning with the least salt.
BRINE RINSE: After all of the brine is moved into the
resin tank, the brine valve closes. Water keeps flowing
the same way it did during brining except the brine flow
has stopped. Hardness minerals and brine flush from
the resin tank to the drain. Brining and brine rinse
together vary in the length of time they take, relative to
the fill cycle length. See Fig. 38.
Brine
FIG. 38
WATER FLOW THROUGH THE
SOFTENER IN BACKWASH
BACKWASH: During backwash, water flows UP
through the resin tank at a fast rate to flush iron minerals, dirt and sediments from the bed and to the drain.
The bed lifts and expands for good cleaning. See Fig.
39.
Hard Water
Bypass OUT
Hard Water
IN
t
Drain
_Resin
Bed Lifted
and Expanded
il
FIG. 39
Questions?
26
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Water
Line 1-800-426-9345
FAST RINSE: Backwash is followed by a fast flow of
water down through the resin tank. The fast flow packs
the resin bed and gets it ready for return to service.
See Fig. 40.
WATER FLOW THROUGH
THE SOFTENER
IN FAST RINSE
Soft Water
OUT
After fast rinse, the softener returns to service. Hard water
goes into the resin tank where the resin bed again takes
out the hardness minerals. Soft water goes to the house
soft water pipes.
SOFT WATER
SERVICE
Hard Water
IN
AND REGENERATION
l-'
l
AUTOMATIC BYPASS
During the brining, brine rinse and backwash cycles of
regeneration, HARD water goes through the softener
valve and to the house pipes. If a faucet is opened, hard
water is there for your needs. However, you should not
use hot water, if possible, because the water heater will
refill with hard water. The softener, as factory programmed, regenerates from 2:00 AM to about 4:20 AM, a
time when not much water is used.
FIG. 40
If you start your day prior to 4 AM, you may need to
change the recharge starting time. Set the recharge time
to 12:00 AM or 1:00 AM. Then regeneration will start and
end that much earlier and your water heater will not refill
with hard water if a hot faucet is opened.
ELECTRONICS
Two main parts of the softener's electronics are:
a WATER METER, and a COMPUTER.
• WATER METER The water meter is in the softener valve
outlet. As water flows through the meter, it sends electric
pulses to the computer. The computer changes the pulses to a measure in gallons of water.
• COMPUTER The computer is part of the faceplate timer
circuit board. It is programmed to know the softener's
capacity (how many grains of hardness minerals it will
take out of the water before a regeneration is needed).
When starting the softener, you set it for the grains per
gallon (gpg) hardness of the water.
To find a regeneration pattern best for your needs, the
computer uses:
(1) water usage from the meter
(2) hardness setting
(3) softener capacity
(4) time since the last regeneration.
Questions?
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The computer always adjusts this pattern to your water
using habits. It works toward providing you with soft
water for the longest time and at the most efficient salt
usage.
Softening capacity is used as hard water goes through
the softener and hardness minerals are removed. When
the computer determines that only enough capacity
remains to provide soft water up to the next regeneration starting time (2:00 AM, or as otherwise set) it will
schedule a regeneration. When the regeneration
begins, RECHARGE NOW flashes in the display during
the regeneration.
Water
Line 1-800-426-9345
27
SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in the salt
storage tank. It is usually caused by high humidity or the
wrong kind of salt. When the salt bridges, an empty
space forms between the water and salt. Then salt will
not dissolve (melt) in the water to make brine. Without
brine, the resin bed does not regenerate and you will
have hard water.
SALT BRIDGE
Push tool into
salt bridge to break
1 _' - 2"
If the storage tank is full of salt, it is hard to tell if you
have a salt bridge. Salt is loose on top, but the bridge is
under it. The following is the best way to check for a salt
bridge.
Pencil Mark
Salt should be loose all the way to the bottom of the tank.
Hold a broom handle, or like tool, up to the softener as
shown in Fig. 41. Make a pencil mark on the handle, 1" or
2" below the top height of the rim. Then, carefully push it
straight down into the salt. If a hard object is felt before
the pencil mark gets to the top of the tank, it's most likely
a salt bridge. Carefully push into the bridge in a few
places to break it. Do not try to break the salt bridge
by pounding on the outside of the salt tank. You may
damage the tank.
Broom Handle
Salt
Salt Bridge
space
Water Level
FIG. 41
If the wrong kind of salt made the bridge, take it out. Then
fill the tank with nugget or pellet salt only.
Questions?
28
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Water
Line 1-800-426-9345
KEEPING
THE WATER
SOFTENER
CLEANING NOZZLE & VENTURI
CLEAN
NOZZLE & VENTURI
A clean nozzle and venturi (see Fig. 42) is a must for
the softener to work right. This small unit moves brine
from the salt storage tank to the resin tank during
regeneration. If it becomes plugged with sand, silt, dirt,
etc., the softener will not work and you will get hard
water.
O-Ring Seal "'"_O
Screen
To clean the nozzle and venturi, complete the following
steps:
1. Remove the softener top cover. Be sure the softener
is in service cycle (no water pressure at nozzle and
venturi).
2. Turn off the cap from the nozzle and venturi housing.
3. Lift out the screen support and screen. Do not lose
the large o-ring seal.
4. Remove the nozzle and venturi. Wash and rinse the
parts in warm water until clean. If needed, use a
small brush to remove iron or dirt. Also check and
Nozzle & Venturi
Gasket -_
IMPORTANT: Be sure small holes in
the gasket are centered directly
over the small holes in the nozzle &
venturi housing.
*Flow Plug
(HVDC)
Nozzle & Venturi
Housing
i
clean the gasket, flow plugs and screens.
5. Carefully replace all parts in the correct order.
6. Lubricate the o-ring seal with silicone grease or
Vaseline and place in position.
*Install with numbered side up concave
side down. Be sure the largest flow plug
is located in the nozzle & venturi housing.
7. Install and tighten the cap, by hand only. Do not
overtighten, which may break the cap or housing.
IRON FROM
RESIN
FIG. 42
BED
Your water softener takes hardness minerals (calcium
and magnesium) out of the water. It can also control
some "clear water" iron. See maximum allowed in the
specifications section in this manual. With clear water
iron, water from a faucet is clear when first put into a
glass. After 15 to 30 minutes, the water begins to cloud
or turn rust colored. A water softener WILL NOT remove
any iron which makes the water cloudy or rusty as it
comes from the faucet (called red water iron). To take
red water iron out of water, or over the maximum of
clear water iron, an iron filter or other equipment is
needed. Your local Sears store has trained people to
help you with iron water problems.
If your water supply has clear water iron, even though
less than the maximum allowed, regular resin bed
cleaning is needed, Your local Sears store has resin
bed cleaner for this, See Parts List in back of manual
for part numbers, Clean the bed at least every six (6)
months, If iron shows up in the soft water before six (6)
months, clean more often, Printed instructions are on
the resin bed cleaner bottle,
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
29
PROTECT
THE WATER
SOFTENER
FROM
DRAIN ALL WATER
FROM SOFTENER
FREEZING
If the softener is installed where it could freeze (summer cabin, lake home, etc.), you must drain all water
from it to stop possible freeze damage. To drain the softener:
1. Close the shut-off valve on the house main water
pipe, near the water meter or pressure tank.
2. Open a faucet in the soft water pipes to vent pressure in the softener.
,
Move the stem in a single bypass valve to bypass.
Close the inlet and outlet valve in a 3 valve bypass
system, and open the bypass valve. If you want
water in the house pipes again, reopen the shut-off
valve on the main water pipe.
,
Unplug the transformer at the wall outlet. Remove
the salt hole cover and the main cover. Take off both
drain hoses.
,
Carefully remove the large holding clips at the softener inlet and outlet. Separate the softener from the
plastic installation adaptors, or from the bypass
valve.
,
Floor Drain
Wood Block
Remove the brinewell cover and disconnect the brine
valve tubing at the nozzle and venturi assembly. Lift
the brine valve out of the brinewell. Tip the brine
valve upside down to drain water.
,
Lay a piece of 2 inch thick board near the floor drain.
Move the softener close to the drain. SLOWLY and
CAREFULLY, tip it over until the rim rests on the
wood block with the inlet and outlet over the drain.
Do not allow the softener's weight to rest on the
inlet and outlet fittings or they will break.
,
Tip the bottom of the softener up a few inches and
hold until all water has drained. Leave the softener
laying like this until you are ready to use it. Plug the
inlet and outlet with rags to keep dirt, bugs, etc. out.
Questions?
30
Call The Kenmore
Water
Line 1-800-426-9345
FIG. 43
CHECKLIST
TO HELP YOU SAVE MONEY
If your water softener fails to work, make the following easy checks. Often, you will find what is wrong yourself and
you won't have to call and wait for service. If you do not find anything wrong while making the checks, and your softener still does not work, call your Sears Service Department.
1. Also read ERROR CODE.
2. If an error code is not displayed, press and hold the SELECT button until the display changes. Then, press the
SELECT button again and hold until a flashing model code appears. For Model No. 625.383060 it must show
S 25. If any other number shows, the face plate computer is working on incorrect input and would probably be the
cause of the problem. To set the correct code, press either the UP or DOWN button. When correct model code
(S 25) shows, press SELECT to return a flashing 12:00 AM display. Reset the present time, hardness number,
etc.
PROBLEM
CAUSE
No soft water
Water hard sometimes
Brine
tank flooded
Salty tasting water
immediately after
regeneration
CORRECTION
No salt (or salt bridged) in the storage tank
Add salt, see page 22, or break the salt bridge,
see page 29. Press REGENERATION button
and hold to start a regeneration, see page 23.
Transformer unplugged at the watt outlet, or
power cable leads loose from the electronic
board, fuse blown, circuit breaker popped, or
circuit switched off.
Check for loss of power due to any of these
and correct. With the power back on, look at
the time display and read PROGRAM MEMORY, see page 24.
Manual bypass valve(s) in bypass position
Look at Fig. 18 & 19 on page 15. Move the
stem in a single valve to service. In a 3-valve
bypass, open the inlet and outlet valve, and be
sure to fully close the bypass valve.
Dirty, plugged or damaged nozzle venturi
Take apart and clean or replace damaged
parts, see page 29.
Valve drain hose plugged or restricted
The drain hose must not have kinks, sharp
bends, or be raised too high above the softener, see page 14.
Hardness number setting too low
Press and release the SELECT button until
HARDNESS shows in the display. Read the
hardness number in the display and be sure
the same grains per gallon number is shown
as on your water analysis report. See page 19
to reset. Press and release the SELECT button
until the present time shows in the display.
Using hot water when softener is regenerating
Avoid using hot water during this time because
the water heater refills with hard water, see
Automatic Bypass, page 27.
Increase in the grains of hardness in your
water supply
Ask your Sears retail store for a new water
analysis. Then make a new hardness number
setting, page 19.
Restricted drain line
Check for kinks, bends or obstructions,
page 14.
Plugged or dirty nozzle & venturi
Take apart and clean or replace damaged
parts, see page 29.
Valve rotor-disc & seals
Check for scratches or grooves, replace if
needed.
Restricted drain line
Check for kinks, bends or obstructions,
page 14.
Questions?
Call The Kenmore
see
see
Water Line 1-800-426-9345
31
1
BYPASS
VALVES
Bypass valve(s) should always remain in soft water
service position. Position in "bypass" only if needed for
softener repairs.
\
/
!
SINGLE BYPASS
pull stem
outward for
service
,t_-- B --_
A
push
inward for
bypass
,
\
/
\
J
Inches
cm
3 VALVE
BYPASS
Bypass
valve
FOR SERVICE
A
Salt Tank Height
B
Resin Tank Diameter
40-1/4
102.2
8
20.3
close bypass valve
open inlet & outlet valves
FOR BYPASS
Outlet
open bypass
close inlet & outlet
valve
(nominal)
C
Resin Tank Height (nominal)
40
101.6
D
Inlet-Outlet Height
41-1/2
105.4
E Overall Height
47-3/4
121.3
I=1 Length
19-3/4
50.2
1=2 Width
16-1/2
41.9
3-3/8
8.6
-
Distance between inlet-outlet
centerlines
FIG. 44
MODEL
NO. 625.383060
- TIMER
CODE S 25
WATER SUPPLY TO WATER SOFTENER
Minimum water system flow (gpm)
3
Minimum-maximum
water pressure (psi)
20 - 125
Minimum-maximum
water temperature (°F)
40 - 120
Maximum water hardness (gpg)
95
Maximum "clear water" iron (ppm)*
7
SALT FOR WATER SOFTENER
Type of salt needed
nugget or pellet
Alternate type of salt
pure, evaporated, compacted
water softener salt
gpm = gallons per minute
psi = pounds per square inch
gpg = grains per gallon
ppm = parts per million
* Capacity to remove clear water iron is substantiated by WQA test data. State of Wisconsin
additional treatment if water supply contains greater than 5 ppm clear water iron.
Questions?
32
Inlet
valve
Call The Kenmore
Water
requires
Line 1-800-426-9345
Pressure
Drop (PSI) vs. Flow
Rate (GPM)
35
30
25
v
20
300 Series
///
o
5
7
0
1
2
3
4
_
5
6
7
1
1'
8
9
P
10
11
12
13
14
Flow Rate (GPM)
FIG. 45
OTHER SPECIFICATIONS
Type of ion exchange material (resin)
high capacity
Amount of resin (cu. ft.)
.78
Rated Softening Capacity (Grains @ Pounds Salt Dose)
11,800 @ 2.3
25,300 @ 7.4
30,200 @ 12.5
Efficiency Rating (Grains / Pound of Salt @ Minimum Salt Dose)
5120 @ 2.3
Rated Service Flow Rate (gpm)
7.5
Pressure Drop at Rated Service Flow Rate (psi)
14
Intermittent Flow @ 15 psi (gpm) "k
7.9
Max. Drain Flow Rate (gpm)
2.0
"k Intermittent flow rate does not represent the maximum service flow rate used for
determining the softeners rated capacity and efficiency. Continuous operation at
flow rates greater than the service flow rate may affect capacity and efficiency performance.
These systems conform to NSF / ANSI 44 for the specific performance claims as
verified and substantiated by test data.
The efficiency rating is only valid at the minimum stated salt dosage. These softeners were efficiency rated according to NSF / ANSI Standard 44.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
33
=
WIRING
=
SCHEMATIC
!
.......
Ba c_o f_Jm ei(P)] WA
_R
!
Valve
Motor
4
Transformer
I
gm
o._
Turbine
Sensor
b,r,
NO
0
NC
Position
Switch
FACEPLATE
FIG. 46
Keep this manual with your water softener. If repairs are
needed, the service technician must have the information on the following pages.
ALWAYS
MAKE THESE
INITIAL
CHECKS
FIRST
1. Does the time display show the correct time of
day?
• If display is blank, check power source to the softener.
• If time is flashing, power was off for over 6 hours.
The softener resumes normal operation but regenerations occur at the wrong time.
• If an error code (Example: Err3) shows in the faceplate display, go to AUTOMATIC ELECTRONIC
DIAGNOSTICS.
.
Plumbing
position.
bypass valve(s) must be fully in service
.
The inlet and outlet pipes must connect to the
softener inlet and outlet respectively.
.
Is the transformer plugged into a "live", grounded
wall outlet, and the power cable fastened securely to the controller?
Questions?
34
Call The Kenmore
5. The valve drain hose must be free of kinks and
sharp bends, and not elevated over 8 ft. above
the floor.
.
Is there salt in the storage tank?
7. Is the brine tubing connected? Brine tubing connects to nozzle venturi and brine valve assembly.
.
Is the brine valve float set right?
9. Press the SELECT button two times to display the
hardness setting.
Be sure it is the correct setting for the household's
water supply. (Make a hardness test of the raw water
and compare with the hardness setting. Also test a
soft water sample to verify if a problem exists.) Press
the SELECT button twice more to return to present
time in the display.
If you do not find the problem after making initial
checks, do the MANUAL INITIATED ELECTRONIC
DIAGNOSTICS, and the MANUAL ADVANCE REGENERATION CHECK.
Water Line 1-800-426-9345
The faceplate timer (PWA) computer has a self-diagnostic
function for the electrical system, except put power and
water meter. The computer monitors electronic components
and circuits for correct operation. If a malfunction occurs, an
error code appears in the faceplate display.
FIG. 47
The chart below shows the error codes that could appear,
and the possible problems for each code.
POSSIBLE PROBLEM
CODE
MOST LIKELY
Err1, Err3, Err4
wiring harness connections
Err5
faceplate
_
_,_
at switch and faceplate
not connected
LESS LIKELY
/ position switch inoperable / motor inoperable
timer (PWA)
While an error code appears in the display, all faceplate
buttons are inoperable except the SELECT button. SELECT
remains operational so the service person can make the
MANUAL INITIATED ELECTRONIC DIAGNOSTICS (below)
to further isolate the problem, and check the water meter.
PROCEDURE
FOR REMOVING
ERROR
CODE
FROM FACEPLATE:
1. • Unplug transformer from outlet.
• Plug in transformer.
• Wait for 8 minutes.
2. •
•
•
•
FIG. 48
Unplug transformer from outlet.
Correct problem.
Plug in transformer.
Wait for 8 minutes.
The error code will return if the problem was not corrected.
MANUAL INITIATED ELECTRONICS DIAGNOSTICS:
To enter diagnostics, press the SELECT button until 000 - shows in the display. See Fig. 48.
,......-_ Moto r
TURBINE OPERATION: If no water is flowing through the
softener, the turbine indicator displays three zeros. When
water is flowing, the flow bar scrolls across the display, and
a 000 to 199 count repeats for each gallon of water passing
through the turbine. To check for positive operation of the
turbine if zeros are shown, open a nearby soft water faucet
and observe the turbine count and flow bar. If you don't get
a reading in the display, with faucet open, pull the sensor
from the valve outlet port. Pass a small magnet back and
forth in front of the sensor. You should get a reading in the
display. If you get a reading, unhook the in and out plumbing and check the turbine for binding.
L.J
Position Switch
Sensor
Housing
Turbine
Turbine
Support
and Shaft
POSITION SWITCH STATUS: With the valve in service, or
any of the recharge cycles, the switch indicator will show
open, while the valve is rotating from one position to another, the indicator will show the switch closed. A defect is
probable if indications vary from this pattern.
Questions?
Call The Kenmore
Valve Outlet
FIG. 49
Water
Line 1-800-426-9345
35
TROUBLESHOOTING
VALVE POSITION
INDICATORS:
OUT
Depending on the valve position, the following indicators show in the display:
Indicator
Valve Position
Serv .....................................
Fill ........................................
Service
Fill
Brine ....................................
Bkwsh ..................................
Rinse ...................................
Brining/Brine
Backwash
Fast Rinse
Position
markers
(Valveinservice)
Rinse
O
When the valve is rotating from one cycle to another,
both indicators flash. For example, if the valve is in
transition between fill and brining, both Fill and Brine
flash. Upon reaching brining position, Fill goes off and
Brine is on steady. The time display shows the minutes
of the cycle remaining.
NOTE: If the faceplate is left in a diagnostic display
(or a flashing display when setting times or hardness), present time automatically returns if a button
is not pressed within 4 minutes. To return to the
diagnostic display, repeat step 1.
OTHER INFORMATION
While in this diagnostic screen, the following information
is available and may be beneficial for various reasons.
This information is retained by the computer from the
first time electrical power is applied to the faceplate.
• Press and hold the UP button to display the number of
days this faceplate has had electrical power applied.
• Press and hold the DOWN button to display the number of regenerations initiated by this faceplate since
the model code number was entered.
• Press the REGENERATION button to advance the
valve to each position and observe the switch and
position indicators to verify component operation, or to
possibly isolate a defect.
MOTOR
O
FIG. 50
TIMER PWA REPLACEMENT
Be sure the valve is in service position when
replacing the timer PWA (observe valve cycle indicator). If after installing and programming the replacement timer PWA, the valve is not in service position, do
the following to assure correct cycle orientation, or timing, between the faceplate and valve.
Use the MANUAL ADVANCE procedures with the
REGENERATION button, advance through the
recharge cycles until the valve stops in service position,
and RECHARGE no longer flashes in the display.
NOTE: The valve motor may automatically drive
through several valve positions while searching for
service. If an error code occurs, unplug the transformer, then plug in again.
• Press and hold the SELECT button for 3 seconds until
a model code shows in the display, see Fig. 51.
This code identifies the softener nominal capacity
size. If the wrong model code shows, the softener will
operate on incorrect data. Do the following as needed.
CODE
1
Sc:,l
FIG. 51
If the correct model code (S 25) shows: Press the
SELECT button to return to the present time display.
To change the number: Press the UP or DOWN button until the correct model code (S 25) shows. Then,
press the SELECT button and reset the timer.
Questions?
36
Call The Kenmore
Water Line 1-800-426-9345
MANUALADVANCEREGENERATION
CHECK
This check verifies proper operation of the valve
motor, brine tank fill, brine draw, regeneration flow
rates, and other controller functions• Always make the
initial checks, and the manual initiated diagnostics.
P
NOTE: The faceplate display must show a steady
time (not flashing). If an error code shows, first
press the SELECT button to enter the diagnostic
display.
Brine Valve
Float Setting
_i
1. Press the REGENERATION button and hold in for 3
seconds• RECHARGE NOW begins to flash in the
display as the softener enters the fill cycle of regeneration. Remove the brinewell cover and, using a
flashlight, observe fill water entering the tank.
/Root sto
I-- lj
2. When FILL is on steady, remove the brinewell cover
and, using a flashlight, observe fill water entering
the tank.
Float
11"
3. If water does not enter the tank, look for an
obstructed nozzle, venturi, fill flow plug, brine tubing, or brine valve riser pipe.
FIG. 52
CYCLE FLOW RATES (GALLONS PER MIN.)
FILL (flow to salt storage tank)
0.3 (1.1 liters)
BRINING (flow to drain)
•15 (.57 liters)
BRINE RINSE (flow to drain)
•1 (.38 liters)
MAX. BACKWASH (flow to drain)
2.0 (7.6 liters)
MAX. FAST RINSE (flow to drain)
2.0 (7.6 liters)
4. After observing fill, press the REGENERATION button to move the softener into brining. A slow flow of
water to the drain will begin. Verify brine draw from
the brine tank by shining a flashlight into the
brinewell and observing a noticeable drop in the liquid level.
,
Again press REGENERATION to move the softener
into backwash. Look for a fast flow of water from the
drain hose.
,
An obstructed flow indicates a plugged top distributor,
backwash flow plug or drain hose.
NOTE: Be sure a salt bridge is not preventing
water with salt contact.
5. If the softener does not draw brine:
• nozzle and/or venturi dirty or defective
• nozzle and venturi not seated properly on gasket
• restricted drain (check drain fitting and hose)
• defective nozzle and venturi seal
• other inner valve defect (rotor seal, rotor & disc,
wave washer, etc.)
NOTE: If water system pressure is low, an elevated
drain hose may cause back pressure, stopping
brine draw.
Questions?
Call The Kenmore
,
Press REGENERATION
to move the softener into fast
rinse. Again look for a fast drain flow. Allow the softener to rinse for a few minutes to flush out any brine that
may remain in the resin tank from the brining cycle
test.
,
To return the softener to service, press REGENERATION once more.
Water
Line 1-800-426-9345
37
ROTARYVALVESERVICE
IMPORTANT: Before working
water supply and disconnect
TO RELIEVE
on the valve, turn off the
from electrical power.
f
_Motor
PRESSURE:
• 3 VALVE BYPASS: Close the inlet valve and open a
soft water faucet. Then close the outlet valve and open
the bypass valve.
.....
Switch -,,,,,,,,,_
• SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position. Loosen three hex head screws
toward the back side of the valve to allow pressure
water to bleed out. Catch water with a rag.
[_
I
-,2
_
_o_\
_,o
._O _---_o/._
_e----"
i'_
_
Motor Plate
,,,,_Cam&Gear
........:.......
DISASSEMBLY
To remove a part or group of parts, refer to the valve
drawing. A common screwdriver or nut driver, Phillips
screwdriver and pliers are the only tools needed to completely disassemble.
O-Ring
SERVICING
Seals_
Wave Washer_
Inspect all o-rings, seals and gaskets for wear or defects.
Inspect the bottom surface of the rotor for scratches,
chips or wear.
Note: If replacement is needed, be sure to use the
current replacement part.
Rotor & Disc
Wear-Strip
Seal _
e-----I
ASSEMBLY
Be sure all parts are in place and in the proper position.
Lubricate ALL o-rings and seals with FDA approved silicone grease. To install the rotor seal, first place the seal
into the valve groove, rounded side down (see cross-section). Apply a light coating of silicone grease to the seal's
crossing ribs. Then, carefully center the wear strip on the
seal, and push it downward onto the seal.
O0
See Nozzle
Assembly
Service
FIG. 53
Lower the cover onto the valve body and rotor shaft. Then
install the cover holding screws. Before tightening the
screws, install the valve cam and gear.
Then, turn the rotor (clockwise only) to service position.
Tighten the screws using a criss-cross pattern. If a torque
wrench is available, torque to 30-40 inch pounds. Do not
over tighten.
Lubricate the gear on the motor, and the valve cam gear
with Molykote grease, or other high quality gear lubricant.
Be sure to orient switch as shown, with lever toward the
cam.
Questions?
Call The Kenmore
Rotor Seal
Drain Seal
Nozzle & Venturi Seal
Install the nozzle and venturi seal and drain seal.
Assemble wave washer bearing, the wave washer, and
two o-rings, onto the rotor top shaft. Then center the rotor
in the valve body, on the rotor seal.
38
0 Ring
THE VALVE
Water
Line 1-800-426-9345
WATER
FLOW THROUGH
THE SOFTENER
VALVE
SERVICE
SERVICE
CYCLE
CYCLE
Hard water enters the valve inlet port. Internal
valve porting routes the water down and out the
top distributor, into the resin tank. Hard water is
softened as it passes through the resin bed, then
enters the bottom distributor. Soft water flows back
into the valve and out the valve outlet, to the
house soft water pipes.
From Valve Inlet
(Hard Water)
Top Distributor
To Valve
(Soft Water)
Resin Tank
Position
Switch
Bottom
Distributor
FIG. 54
FILL CYCLE
valve cam
position switch
rotor & disc
FILL CYCLE
To begin a regeneration, the electronic timer energizes the circuit to the valve motor. The valve
motor rotates the rotor and disc and the valve cam
until the position switch lever drops, to open the
motor circuit and position the valve in FILL. As the
rotor and disc rotates, the port opens for SOFT
water fin through the venturi. Fill flow continues to
the brine valve, and into the salt storage tank. Soft
water is still available to the house lines.in.
fill flow
Valve Inlet
(hard water)
plug
fill water
(soft)
Distributor
Resin Tank
To Valve Outlet
Position
Switch
(Soft Water)
FIG. 55
BRINING
BRINING
AND BRINE
RINSE
CYCLES
After fill, timer/switch action allows the motor to
turn the rotor and disc into BRINING position.
Water flow is directed to the nozzle. Suction, created by the nozzle and venturi, draws brine from the
salt storage tank and injects it into the resin bed
via the bottom distributor. Flow continues out the
AND BRINE RINSE CYCLE
Venturi
Drain
from valve inlet
Brine from Salt
(Hard Water)
Storage Tank
top distributor and to the drain. Hard water is avail- BypassHard
able at the valve outlet.
WaterTo
Valve Outlet
When the brine valve closes to end brine draw,
water flow continues in the same directions to
slowly RINSE brine from the resin bed and to the
drain.
Questions?
Call The Kenmore
Switch
FIG. 56
Water
Line 1-800-426-9345
39
WATER
FLOW THROUGH
THE SOFTENER
VALVE
BACKWASH
BACKWASH
CYCLE
CYCLE
Plug
Timer/switch action again allows the motor to turn
the rotor & disc to place the valve in BACKWASH,
stopping water flow to the nozzle. Water is routed
down and out the bottom distributor, up through
the bed, and out the top distributor to the drain.
The fast flow (controlled by a flow plug in the drain
fitting) flushes dirt, sediments, iron deposits,
remaining brine and hardness to the drain.
Bypass Hard
Water To Valve
Outlet
\
Position
Switch
FIG. 57
FAST RINSE CYCLE
FAST RINSE CYCLE
During FAST RINSE, the rotor & disc is positioned
so water flow enters the resin tank through the top
distributor, and exits through the bottom distributor,
to the drain.
The electronic timer again energizes the motor to
return the valve to service. As the valve rotates,
the position switch lever drops to open the circuit.
The valve remains positioned in service until the
electronic timer initiates the next regeneration.
Drain
Soft Water
To Valve Outlet
P sition
Switch
FIG. 58
Questions?
40
Call The Kenmore
Water
Line 1-800-426-9345
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
41
4
3
\\\\
_\\ 4__
,,_._27
26
Rating Decal
Location
25
22
21
2O
liO !
19
17
__16
18
15
14
Questions?
42
Call The Kenmore
Water
Line 1-800-426-9345
Kenmore
Model No. 625.383060
A. WATER SOFTENER
KeyNo.
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
•
Part Number
7284095
7284134
7284142
7275907
7288544
7284582
7284566
7284621
7219888
7082150
7003847
7100819
7137913
7287140
7284613
0900431
1103200
9003500
7310202
7105047
0502272
7301017
7170270
7077870
7170254
7170296
7141001
7176292
7088033
3442699
7287205
7282580
COMPLETE
Part Description
Cover Lock (Required for shipping only)
Rim Insert (Required for shipping only)
Cover (main)
Salt Hole Cover (order following decal)
Instruction Decal
Transformer, 24V-10VA •
Timer Repl. (PWA)
Faceplate (order following decal)
Faceplate Decal
Rim
Brinewell Cover
Wing Nut, 1/4"
O-Ring
Brinewell
Decal, Salt Level (::b
Salt Storage Drum
Plastic Screw, 1/4" x 5/8"
Tube Clamp •
Tube Adaptor •
Grommet •
Brine Valve Assembly (also see pages 44 & 45)
Replacement Distributor
Resin
Resin Tank (including Key No. 20)
O-Ring, 2-3/4" x 3"
Top Distributor
O-Ring, 13/16" x 1-1/16"
O-Ring, 2-7/8" x 3-1/4"
Vapor Barrier
Clamp Section (2 required)
Clamp Retainer (2 required)
Resin Bed Cleaner
Parts Bag (includes parts marked with a • pages 43,
45 & 47). Order manuals separately if needed.
Owner's Manual
• Not illustrated.
O Aligns with top of brinewell.
• Included in parts bag.
Questions?
Call The Kenmore
Water
Line 1-800-426-9345
43
1
2
10
11
INLET - OUTLET
GROUNDING CLAMPS
i
J
.......
_!i
Questions?
44
2o
Call The Kenmore
Water
Line 1-800-426-9345
Kenmore
Model
No. 625.383060
B. BRINE VALVE ASSEMBLY
Key No.
Part Number
Part Description
1
2
7168647
0513860
Ceramic Weight
Float Stop
3
4
7097202
0516947
Float (includes Key No. 4)
Float Seal
5
7220627
Float Rod & Stem
6
7308904
Guide Cap
7
8
7170288
0516211
O-Ring, 15/16" x 1-3/16"
Seal
9
0516924
Retainer, Bottom Seal
10
7116713
Clip
11
7308881
Brine Valve Body
12
13
7142942
7131365
Clip
Screen
14
7094979
Insert
15
7092294
Retaining Ring
16
17
7176161
7221746
O-Ring, 15/16" x 9/16"
Brine Tube
18
19
7113016
7171349
Tubing Assembly (includes Key Nos. 14, 15 & 16)
Cone Screen
20
7248706
Grounding Kit •
• Included in parts bag, see page 43.
Questions?
Call The Kenmore
Water Line 1-800-426-9345
45
47
\
11
10
9
Wear-Strip
41
Seal
'X
Cross-Section
View
4O
15
28
18
\
19
3O
29
26
Questions?
46
Call The Kenmore
Water
Line 1-800-426-9345
Key
No.
Part
Number
Part Description
Key
No.
Part
Number
1
7224087
Screw, #8-32 x 1" (2 req.)
31
1202600
Part Description
Nut- Ferrule
2
7286039
Motor (incl. 2 ea. of
Key No. 1)
32
7095030
Cone Screen
33
1148800
3
4
0900857
7231385
Screw, #6-20 x 3/8" (2 req.)
Motor Plate
34
7187772
Flow Plug, .3 gpm
Nozzle & Venturi Gasket Kit
--
7204362
Gasket (only)
5
6
0503288
7284964
Bearing
Cam and Gear
35
0521829
Flow Plug, .1 gpm
36
7146043
Screen
7
7142942
Clip (Drain)
37
7167659
Screen Support
8
0900431
Tubing Clamp •
38
7170262
O-Ring, 1-1/8"x
9
7024160
Drain Hose Adaptor
39
7199729
Cap
10
7170327
O-Ring, 5/8" x 13/16"
40
7309803
Wire Harness (Sensor)
11
0501228
Flow Plug
41
7085263
Valve Cover
12
7170238
O-Ring, 7/16" x 5/8"
42
7074123
Screw, #10-14 x 2 (5 req.)
13
7170212
O-Ring, 3/4" x 15/16"
43
7077472
Expansion Pin
14
7082087
Wave Washer
44
7030713
Switch
15
7199232
Rotor & Disc
45
7117816
Spacer
16
7170246
O-Ring, 3-3/8" x 3-5/8"
46
7070412
Screw, #4-24 x 1-1/8 (flat head)
17
7116713
Clip (4 req.) •
47
7254260
18
7278442
Installation Adaptor, 1" NPT
(2 req.) •
Installation Adaptor Kit,
(includes 2 copper tubes,
nuts, clips & washers) "k
19
20
7170288
7134224
O-Ring (2 req.) •
Rotor Seal
•
7187065
Nozzle & Venturi Assembly
(incl. Key Nos. 30 & 32-39)
21
7170204
O-Ring, 3/8" x 9/16"
•
7129716
22
7092642
Plug (Drain Seal)
Seal Kit (incl. Key Nos. 12, 13,
16, 20, 21 & 27)
23
7129889
Spring
•
7139999
Drain Tubing, 3/8" I.D. x 20 ft.
24
2204101
Turbine Support and Shaft
•
42-34405
Flexible Connectors,
3/4"
25
7117858
Turbine
•
42-34407
Flexible Connectors,
1"
•
7123613
Silicone Grease (for O-Rings)
26
7082053
Valve Body
27
7081764
Seal (Nozzle & Venturi)
28
7081201
Retainer (Nozzle & Venturi)
29
7170319
O-Ring, 1/4" x 3/8" (2 req.)
30
7081104
Nozzle & Venturi Housing
Key
No.
Part
Number
Part Description
97
0502206
Retainer Ring
98
7271262
Bypass Body
99
100
7105013
7129855
O-Ring, 13/16" x 1" (4 req.)
Stem
101
7170288
O-Ring, 15/16" x 1-3/16" (2 req.)
7278434
Bypass Valve (Complete) •
1-3/8"
•A' Not included
•
Not illustrated
•
Included in parts bag, see page 43.
17
•
lO0
Questions?
Call The Kenmore
99
98
101
Water
97
Line 1-800-426-9345
47
Your Home
For expert troubleshooting
and home solutions advice:
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service
1-800-488-1222
(U.S.A.)
1-800-469-4663
www.sears.com
To purchase
agreement
(U.S.A.)
Para pedir servicio de reparacidn
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR
on a product serviced
1-800-361-6665
Au Canada
®
(1-888-784-6427)
www.sears.com
® Registered Trademark
® Marca Registrada
(Canada)
www.sears.ca
a protection
1-800-827-6655
Center
by Sears:
(Canada)
pour service en frangais:
1-800-LE-FOYER
Mc
(1-800-533-6937)
www.sears.ca
/ TMTrademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries
/ TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC en otros parses
MCMarque de commerce
/ MDMarque depos6e de Sears Brands, LLC
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