Red Lion CUB7 8 Digital Counter with Reflective Display

Red Lion CUB7 8 Digital Counter with Reflective Display
Bulletin No. CUB7N-B
Drawing No. LP0825
Released 07/10
MODEL CUB7 – MINIATURE ELECTRONIC 8 DIGIT COUNTER or TIMER
 0.35" (8.9 mm) HIGH LCD DIGITS, REFLECTIVE OR TRANSMISSIVE
WITH YELLOW/GREEN OR RED BACKLIGHTING (6-26 VDC power
supply required for version with LED backlighting)
 INTERNAL LITHIUM BATTERY PROVIDES UP TO 7 YEARS OF
TYPICAL UNINTERRUPTED OPERATION
 COUNT SPEEDS UP TO 10KHZ
 9 PROGRAMMABLE TIME RANGES
 CONTACT, LOGIC, OPEN COLLECTOR, OR HIGH VOLTAGE INPUTS
 STANDARD WIRE CONNECTIONS OR OPTIONAL PLUG-IN TERMINAL
BLOCK
 NEMA 4X/IP65 SEALED FRONT BEZEL THAT FITS 1/32 DIN CUT-OUT
DESCRIPTION
SPECIFICATIONS
The CUB7 series is an 8-digit lithium battery powered miniature counter or
timer with large 0.35" (8.9 mm) high digits. It has an LCD read-out available in
Positive Imagine Reflective, Negative Image Transmissive with yellow/green or
red backlighting. The backlight versions require an external 6-26 VDC power
supply. The CUB7 series is housed in a lightweight, high impact plastic case
with a clear viewing window. The sealed front panel with silicon rubber keypad
meets NEMA 4X/IP65 specification for wash-down and/or dusty environments,
when properly installed with supplied panel gasket and mounting clip.
Both counter and timer CUB7 models are available with a low voltage input
(28 VDC max) or an isolated high voltage input (50-250 VDC/VAC). The low
voltage input has DIP switch selections for SINKING or SOURCING along
with a HIGH/LOW FREQUENCY selection (low frequency for contact inputs).
Both units have front panel keypads that can be used to reset the display. The
keypad can be enabled/disabled via a single DIP switch. The standard unit uses
22 gauge wires for external connections, an optional plug-in terminal block is
available.
1. DISPLAY: 8-digit LCD, 0.35" (8.90 mm) high digits
2. POWER: Non-replaceable internal 3.6 VDC lithium battery provides 7 years
of typical continuous operation (high count speeds in SNK mode & extreme
ambient temperatures will decrease battery life, use of SRC mode can extend
battery life)
OPTIONAL LED BACKLIGHT POWER: 6-26 VDC @ 25 mA max.
3. LOW VOLTAGE INPUT:
COUNTERS: CUB7CCS0, CUB7CCR0, CUB7CCG0
SNK mode (DIP switch 1 off, internal pull-up to battery)
VIN High Min = 1.25 VDC; VIN Low Max = 0.45 VDC
IIN Max = 5 μA; VIN Max = 3.6 VDC
Count Speed: (count on negative edge)
High freq mode (DIP switch 2 off): max 5 kHz @ 50% duty cycle
Low freq mode (DIP switch 2 on): max 50 Hz @ 50% duty cycle
Note: The three models listed above may be used for count inputs with
10-50 VAC signals when using a VCM10000 converter module. DIP
switches must be set for SNK and Low frequency.
SRC mode (DIP switch 1 on, internal 20 k pull-down to common)
VIN High Min = 1.25 VDC; VIN Low Max = 0.45 VDC
IIN Max = 5 mA; VIN Max = 28 VDC
Count Speed: (count on negative edge)
High freq mode (DIP switch 2 off): max 10 kHz @ 50% duty cycle
Low freq mode (DIP switch 2 on): max 500 Hz @ 50% duty cycle
TIMERS:
Models: CUB7TCS0, CUB7TCR0, CUB7TCG0 For these models, the
unit will time when the CUB7 input is low.
SNK mode (DIP switch 1 off, internal pull-up to battery)
VIN High Min = 1.25 VDC; VIN Low Max = 0.45 VDC
IIN Max = 5 μA; VIN Max = 3.6 VDC
Note: The three models listed above may be used with 10-50 VAC
signals when using a VCM10000 converter module.
SRC mode (DIP switch 1 on, internal 20 k pull-down to common)
VIN High Min = 1.25 VDC; VIN Low Max = 0.45 VDC
IIN Max = 5 mA; VIN Max = 28 VDC
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
literature or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) for
mounting clip installation is 2.1" (53.4) H x 5.5" (140) W.
0.87
(22.1)
1.10
(27.9)
2.00 (50.8)
1.64 (41.6)
2.17 (55)
With Wires
1
With Terminal Block
Models: CUB7TCS1, CUB7TCR1, CUB7TCG1 For these models, the
unit will time when the CUB7 input is high.
SNK mode (DIP switch 1 off - DO NOT USE)
SRC mode (DIP switch 1 on, internal 20 k pull-down to common)
VIN High Min = 1.25 VDC; VIN Low Max = 0.45 VDC
IIN Max = 5 mA; VIN Max = 28 VDC
4. HIGH VOLTAGE INPUT:
COUNTERS: CUB7CVS0, CUB7CVR0, and CUB7CVG0
The unit adds one count with voltage present
VIN Range = 50-250 VDC/VAC 50/60 Hz, 5 mA max
Isolation: 2500 VAC 1 min
TIMERS: CUB7TVS0, CUB7TVR0, and CUB7TVG0
Unit will time with voltage present
VIN Range = 50-250 VDC/VAC 50/60 Hz, 5 mA max
Isolation: 2500 VAC 1 min
5. RESET INPUT:
VIN Low Max = 1.5 VDC (internal pull-up to battery)
IIN Max = 20 μA
5 msec min (active low)
Note: Reset input is active low to clear display to zero
6. TIMER ACCURACY: 0.025%
7. ENVIRONMENTAL CONDITIONS:
Operating Temperature: 0 to 50 °C
Storage Temperature: -30 to 80 °C
Vibration according to IEC 68-2-6: Operational 5 to 500 Hz, in X, Y, Z
direction for 1.5 hours, 5 g.
Shock according to IEC 68-2-27: Operational 30 g, 11 msec in 3 directions.
Operating and Storage Humidity: 85% max. (non-condensing)
8. CONNECTIONS: 22 gauge wire; wire length minimum 10"
OPTIONAL TERMINAL BLOCKS: Wire clamping terminals
Wire Strip Length: 0.275" (7 mm)
Wire Gage: 24-16 AWG copper wire
9. CONSTRUCTION: High impact plastic case with clear viewing window.
The front panel meets NEMA 4X/IP65 requirements for outdoor use when
properly installed. Installation Category II, Pollution Degree 2. Panel gasket
and mounting clip are included.
10. CERTIFICATIONS AND COMPLIANCES:
Type 4X Outdoor Enclosure rating (Face only), UL50
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326:2006: Electrical Equipment for
Measurement, Control and Laboratory use.
Immunity to Industrial Locations:
Electrostatic discharge
EN 61000-4-2 Criterion A
4 kV contact discharge
8 kV air discharge
Electromagnetic RF fields EN 61000-4-3 Criterion A
10 V/m (80 MHz to 1 GHz)
3 V/m (1.4 GHz to 2 GHz)
1 V/m (2 GHz to 2.7 GHz)
Fast transients (burst)
EN 61000-4-4 Criterion A
2 kV power
1 kV I/O signal
Surge
EN 61000-4-5 Criterion A
power 1 kV L to L,
2 kV L to G
RF conducted interference EN 61000-4-6 Criterion A
3 Vrms
Power freq magnetic fields EN 61000-4-8 Criterion A
30 A/m
AC power
EN 61000-4-11
Voltage dip
Criterion A
0% during 1 cycle
40% during 10/12 cycle
70% during 25/30 cycle
Short interruptions
Criterion B
0% during 250/300 cycles
Emissions:
Emissions
EN 55011
Class B
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit selfrecovers.
Refer to the EMC Installation Guidelines section of the bulletin for
additional information.
11. WEIGHT: 0.11 lbs. (0.05 Kg)
ORDERING INFORMATION
COUNTERS
CUB7
TIMERS
0
C
CUB7
0
T
C - LOW VOLTAGE
+28 VDC max
C - LOW VOLTAGE
+28 VDC max
V - HIGH VOLTAGE
50-250 VAC/DC
V - HIGH VOLTAGE
50-250 VAC/DC
0 - USE WITH LOW VOLTAGE TO
TIME WHEN INPUT IS LOW
USE WITH HIGH VOLTAGE TO
TIME WHEN INPUT IS HIGH
S - REFLECTIVE
R - RED
G - GREEN
S - REFLECTIVE
R - RED
G - GREEN
1 - VALID ONLY WITH LOW VOLTAGE (C)
USE WITH 28 VDC (SRC MODE) TO
TIME WHEN INPUT IS HIGH
Accessories Part Numbers
TYPE
Plug-in
Terminal Block
Enclosure *
Base Mount *
DESCRIPTION
PART NUMBER
USED WITH
3 Position Terminal Block
TB100003
CUB7CCS0, CUB7TCS0, CUB7TCS1
4 Position Terminal Block
TB100004
CUB7CCG0, CUB7TCG0, CUB7TCG1,
CUB7CCR0, CUB7TCR0, CUB7TCR1,
CUB7CVS0, CUB7TVS0
5 Position Terminal Block
TB100005
CUB7CVG0, CUB7TVG0, CUB7CVR0,
CUB7TVR0
CUB7 Enclosure
ENC13000
CUB7 Base Mount
BMK80000
See Wiring the Meter section to determine the terminal block needed.
* Enclosure and base mount will NOT function with plug-in terminal block option.
2
1.0 INSTALLING
THE
METER
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the maximum
operating temperature and provides good air circulation. Placing the unit near
devices that generate excessive heat should be avoided.
The bezel should be cleaned only with a soft cloth and neutral soap product.
Do NOT use solvents.
Continuous exposure to direct sunlight may accelerate the aging process of
the bezel. Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to
operate the keypad of the unit.
1.77 +0.024
-0.000
(45 +0.6
-0.0 )
0.88 +0.012
-0.000
(22.2 +0.3
-0.0 )
Installation
The CUB7 series of products meets NEMA 4X/IP65 requirements for
outdoor use, when properly installed. The units are intended to be mounted into
an enclosed panel. The viewing window and reset button are factory sealed for
a washdown environment. A sponge rubber gasket and mounting clip are
provided for installing the unit in the panel cut-out.
The following procedure assures proper installation:
1. Cut panel opening to specified dimensions. Remove burrs and clean around
panel opening.
2. Carefully remove and discard the center section of the gasket. Slide the panel
gasket over the rear of the unit to the back of the bezel. Insert the mounting
screws onto both sides of mounting clip. The tip of the screw should NOT
project from the hole in the mounting clip.
3. Install the CUB7 unit through the panel cut-out until the front bezel flange
contacts the panel.
4. Slide the mounting clip over the rear of the unit until the clip is against the
back of the panel. The mounting clip has latching features which engage into
mating features on the CUB7 housing.
Note: It is necessary to hold the unit in place when sliding mounting clip into
position.
5. Alternately tighten each screw to ensure uniform gasket pressure. Visually
inspect the front panel gasket. The gasket should be compressed to about 75
to 80% of its original thickness. If not, gradually turn mounting screws to
further compress gasket.
6. If gasket is not adequately compressed and the mounting screws can no longer
be turned, loosen mounting screws, and check that mounting clip is latched
as close as possible to the panel.
7. Repeat from step #5 for tightening mounting screws.
Latching Feature
Bezel
Gasket
Mounting
Clip
Mounting
Screw
3
THE
DIP SWITCHES
Rear of Unit
KEY EN
Rear of Unit
KEY EN
LO FREQ
SRC
2.0 SETTING
ON
ON
Bottom of Unit
KEY DIS
1
SNK
1 2 3
HI FREQ
KEY DIS
Bottom of Unit
High Voltage Input Unit
Low Voltage Input Unit
Low voltage input units have 3 DIP switches that must be positioned
appropriately prior to wiring.
High voltage input units have 1 DIP switch to enable or disable the front bezel
keypad.
Note: Placing the KEY DISABLE/ENABLE DIP switch in the OFF position, disables all front panel keys.
3.0 PROGRAMMING THE TIME RANGE
The CUB7 Timer has 9 time ranges. To change ranges, enable the front
keypad with the DIP switch and press the SEL key. The currently programmed
time range will be displayed (example 2222222.2 = time range 2). To change the
range, press the RST key. The ranges will cycle from 0-8 and back to 0. To enter
your time range, press the SEL key and the unit will retain the current time range
and return back to normal.
DISPLAY DURING
PROGRAMMING
00000.000
85374216
SEL
TIMER RANGE
0.001 SEC
111111.11
0.01 SEC
2222222.2
0.1 SEC
333333333
1 SEC
4444444.4
0.1 MIN
555555555
1 MIN
666666.66
0.01 HR
7777777.7
0.1 HR
88888888
1 HR
RST
4.0 RESETTING THE DISPLAY
The display may be reset to zero via the front RST key, the remote reset input
or both.
The front RST key must be enabled for front panel reset. DIP switch # 3 on
the low voltage input units or the single DIP switch on the high voltage input
units. (See 2.0 Setting the DIP Switches for switch location)
The remote reset is activated via an external momentary contact closure
between the reset input (blue wire) and the common (black wire). When the
optional terminal blocks are used, see 5.0 Wiring The Meter, for the appropriate
reset input terminal and the common terminal.
4
5.0 WIRING THE METER
WIRING OVERVIEW
Electrical connections are made to the #22 AWG colored wires protruding
from the rear of the unit. When using the optional terminal block, the #22 AWG
colored wires are cut off and electrical connections are made via screwless type
terminal block. All conductors should conform to the meter’s voltage and
current ratings. All cabling and wire terminations should conform to appropriate
standards of good installation, local codes and regulations. It is recommended
that the backlight power supplied to the meter (DC or AC) be protected by a fuse
or circuit breaker.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be ran in metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.
4. Signal or Control cables within an enclosure should be routed as far as possible
from contactors, control relays, transformers, and other noisy components.
5. In extremely high EMI environments, the use of external EMI suppression
devices, such as ferrite suppression cores, is effective. Install them on Signal
and Control cables as close to the unit as possible. Loop the cable through the
core several times or use multiple cores on each cable for additional protection.
Install line filters on the power input cable to the unit to suppress power line
interference. Install them near the power entry point of the enclosure. The
following EMI suppression devices (or equivalent) are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite # 0443167251 (RLC# FCOR0000)
TDK # ZCAT3035-1330A
Steward # 28B2029-0A0
Line Filters for input power cables:
Schaffner # FN610-1/07 (RLC# LFIL0000)
Schaffner # FN670-1.8/07
Corcom # 1 VR3
Note: Reference manufacturer’s instructions when installing a line filter.
6. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
7. Switching of inductive loads produces high EMI. Use of snubbers across
inductive loads suppresses EMI.
Snubber: RLC# SNUB0000.
EMC INSTALLATION GUIDELINES
Although this meter is designed with a high degree of immunity to ElectroMagnetic Interference (EMI), proper installation and wiring methods must be
followed to ensure compatibility in each application. The type of the electrical
noise, source or coupling method into the meter may be different for various
installations. The meter becomes more immune to EMI with fewer I/O
connections. Cable length, routing, and shield termination are very important
and can mean the difference between a successful or troublesome installation.
Listed below are some EMC guidelines for successful installation in an
industrial environment.
1. The meter should be mounted in a metal enclosure, which is properly
connected to protective earth.
2. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield only at the panel where the unit is mounted to earth
ground (protective earth).
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is above 1 MHz.
c. Connect the shield to common of the meter and leave the other end of the
shield unconnected and insulated from earth ground.
LOW VOLTAGE INPUT
USING THE COLOR CODED WIRES
Wire Colors
The low voltage input units will contain three or four color coded wires
depending on the backlight power requirements.
The high voltage input units will contain (2) orange wires and an additional
two or three wires depending on the backlight power requirements.
The tables define the function of each colored wire.
WHITE
BLUE
BLACK
RED
Low Voltage Input
Reset
Common
+Backlight Power
HIGH VOLTAGE INPUT
Wire Colors
ORANGE
ORANGE
BLUE
BLACK
RED
High Voltage
Input
High Voltage
Input
Reset
Common
+Backlight
Power
TERMINAL BLOCK OPTION
CONNECTIONS: Wire clamping terminals
Wire Strip Length: 0.275" (7 mm)
Wire Gage: 24-16 AWG copper wire
1 2 3
1 2 3 4
5
1 2 3 4 5
USING THE OPTIONAL TERMINAL BLOCK
1. Remove the rear cover. Refer to Figure 1. A small slotted screwdriver is
required to release the side latches. Insert the screwdriver tip between the
rear cover and the side of the unit. Leverage the screwdriver away from the
case to unlatch the side latch and slightly lift the rear cover. Pinch the
corners to hold the rear cover in place. Remove the screwdriver and repeat
the same procedure on the other side of the rear cover. When both side
latches are released, slide the rear cover from the unit and the wires.
2. For safety concerns, the wires should be cut off completely flush with the PC
board to prevent a short.
3. Break out the break away tab(s) as required. Remove the left tab only for 3
position terminal block or both tabs for 4 and 5 position terminal blocks.
4. Reinstall the rear cover into CUB7 unit.
5. Mount the CUB7 into the panel (refer to 1.0 Installing The Meter)
6. Push the keyed terminal block onto the exposed PC board. The left most
terminal, next to the DIP switch(s) is terminal #1.
Side
Latches
Note: Wire sizes 16-24 AWG may be used with 0.25" length exposed. The
screwless type terminal block requires a small slotted screwdriver engaged in
the upper slot to open the wire clamp in the lower larger slot. Removing the
screwdriver will lock the wire clamp unto the wire.
Figure 1
Rear Cover
Mounting Clip
DIP Switch(s)
Cut Wires Internally
(If using Optional
Terminal Block)
Side Latches
Optional
Terminal Block
Break-out Tab or Tabs
(If using Optional
Terminal Block)
Wires must be cut off completely
flush with PC board.
Open & Lock
Wire Clamp
Terminal #1
LV INPUT
RESET
COMMON
+BACKLIGHT
POWER
+BACKLIGHT
POWER
SRC
LO FREQ
KEY EN
COMMON
2
3
4
+
*
−
1 2 3
4
+
*
−
1 2 3
Optional
Backlight
Power
ON
50-250
VDC/VAC
+BACKLIGHT
POWER
3
COMMON
2
RESET
1
KEY EN
+BACKLIGHT
POWER
+V
ON
1
2
3
4
5
Switch position is application dependent.
3
Shaded area for high voltage applications.
6
+
*
KEY DIS
−
Optional
Backlight
Power
1
ON
Optional
Backlight
Power
High Voltage
COMMON
+BACKLIGHT
POWER
*
SNK
HI FREQ
KEY DIS
Optional
Backlight
Power
Switch/Contact Sourcing Output
+
1 2 3
−
1 2 3
RESET
COMMON
4
+
LV INPUT
RESET
3
4
*
SRC
LO FREQ
KEY EN
LV INPUT
2
3
SNK
HI FREQ
KEY DIS
SNK
HI FREQ
KEY DIS
SRC
LO FREQ
KEY EN
Switch/Contact Sinking Output
1
2
HV INPUT
−
1 2 3
Optional
Backlight
Power
1
HV INPUT
*
+V
ON
SNK
HI FREQ
KEY DIS
+
RESET
4
LV INPUT
+BACKLIGHT
POWER
3
SRC
LO FREQ
KEY EN
COMMON
2
SNK
HI FREQ
KEY DIS
RESET
1
ON
ON
Logic Output
Current Sourcing Output
LV INPUT
SRC
LO FREQ
KEY EN
Current Sinking Output
−
Optional
Backlight
Power
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7
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC
against damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except
those expressly contained herein. The Customer acknowledges the disclaimers and limitations
contained herein and relies on no other warranties or affirmations.
8
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