Miller | LG260042P | Part Manual | Spectrum 1000 And ICE

Spectrum 1000 And ICE
TM-2253E
2007−09
Processes
Air Plasma Cutting
and Gouging
Description
Air Plasma Cutter
R
Spectrum 1000 And
ICE-80T/TM Torch
Eff w/LF020001P And Following
For OM-2253 (212 034) Revisions A And Following
Visit our website at
www.MillerWelds.com
File: Plasma Cutters
SECTION 1 − PARTS LIST
. Hardware is common and
not available unless listed.
2
3
1
2
4
13
14
15
12
6 10
79
8
69
58
11
68
16
59
5
60
70
61
65
17
18
62
57
20
17
19
21
56
55
50
49
54
48
44
46
45
64
47
53
52
22
23
37
36
51
27
24
25
35
34
26
31
41
38
32
42
16
63
67
71
33
40
39
30
66
29
28
43
804 028-D
Figure 1-1. Main Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 1-1. Main Assembly
. . . . . . . . . . . . . . . . 222730
. . . 1 . . . . . . . . . +212017
. . . . . . . . . . . . . . . . 121389
. . . 2 . . . . . . . . . . 208015
. . . 3 . . . . . . . . . . 204326
. . . . . . . . . . . . . . . . 213031
. . . 4 . . . . . . . . . . 192460
. . . 5 . . . . . . . . . . 221913
. . . 6 . . . . . . . . . . 175256
. . . 7 . . . PC 1 . 230874
. . . 8 . . . . . . . . . . 219965
. . . 9 . . . . . . . . . . 217761
. . COVER ASSY (including) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . WRAPPER, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . LABEL,MILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . HANDLE,RUBBERIZED CARRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . CONSUMABLE STORAGE BOX,W/DOOR & LATCH . . . . . . . . . . . . . . . . . .
. . . . LABEL,ICE 80T CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . LABEL,CAUTION/WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . INSULATOR,SIDE LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . INSULATOR,SIDE RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CIRCUIT CARD ASSY,CNTRL SPECTRUM 1000 W/PGM NON−CE . . . . . .
. . FTG,BRS STRAIGHT QDISC 1/4 OD X 3/8 OD TUBING . . . . . . . . . . . . . . . .
. . FTG,AL COUPLING 1/4NPT X 1/4NPT PANEL MOUNT . . . . . . . . . . . . . . . . .
1
1
2
2
1
1
1
1
1
1
1
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Spectrum 1000
TM-2253 Page 1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 1-1. Main Assembly (Continued)
. . . 10 . . . . . . . . . . 212000
. . . 11 . . . . . . . . . . 219970
. . . 12 . . . . . . . . . . 213280
. . . . . . . . . . . . . . . . 215089
. . . 13 . . . . . . . . . . 604102
. . . 14 . . . . . . . . . +216489
. . . 15 . . . . . . . . . . 235 246
. . . 16 . . . . . . . . . . 175138
. . . 17 . . . . . . . . . . 030170
. . . 18 . . . . . . . . . . 213367
. . . . . . . . . . . . . . . . 219489
. . . 19 . . . W1 . . 212217
. . . 20 . . . . L2 . . 212010
. . . 21 . . . . L1 . . 212015
. . . 22 . . . . . . . . . . 025248
. . . 23 . . . . C3 . . 186549
. . . 24 . . . . . . . . . . 179276
. . . 25 . . C5,C6 . 212590
. . . 26 . . . PC 2 . 223007
. . . 26 . . . PC2 . . 226 767
. . . 27 . . . CT1 . . 213892
. . . 28 . . . . . . . . . . 175140
. . . 29 . . . . . . . . . . . 181197
. . . 30 . . . . . . . . . . 175482
. . . 31 . . . . . . . . . . 221599
. . . 32 . . . . . . . . . . 109056
. . . 33 . . . . . . . . . . 212013
. . . 34 . . . PM1 . . 212578
. . . 35 . . . SR1 . . 212577
. . . 36 . . PM2,3 . 212576
. . . 37 . . . . . . . . . . 212014
. . . 38 . . . . . . . . . . . 211999
. . . 39 . . . . . . . . . . 173693
. . . 40 . . . PC 3 . 212339
. . . 41 . . . FM1 . . 224694
. . . 42 . . . . . . . . . . . 211997
. . . 43 . . . . . . . . . . 213618
. . . 43 . . . . . . . . . . 212435
. . . . . . . . . . . . . . . . 213619
. . . . . . . . . . . . . . . . 134900
. . . 44 . . . . . . . . . . 213277
. . . 45 . . . . . . . . . . 212365
. . . 46 . . . . S2 . . 212358
. . . 47 . . . . . . . . . . 212441
. . . 48 . . . . . . . . . . . 211998
. . . 49 . . . AS1 . . 212678
. . . 50 . . . . S1 . . 212437
. . . 51 . . . . . . . . . . 216650
. . . 52 . . . . . . . . . . 212277
. . . 53 . . . . . . . . . . 221794
. . . 54 . . . PM4 . . 201866
. . . 55 . . SR2,3 . 223765
. . . 56 . . . . . . . . . +212002
. . . 57 . . . PC 4 . . 212119
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
PANEL,REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FITTING,NIPPLE 1/4 NPT W/SEALANT STL PLD . . . . . . . . . . . . . . . . . . . . . .
FILTER,AIR 1/4 NPT 150PSI 5 MICRON W/DRAIN . . . . . . . . . . . . . . . . . . . . .
FILTER,AIR ELEMENT 5 MICRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONN,CLAMP CABLE 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABLE,POWER 12 FT 8GA 4C SPECTRUM 1000 . . . . . . . . . . . . . . . . . . . . . .
LABEL, warning electric shock input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOX,LOUVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSHING,SNAP−IN NYL .750 ID X 1.000 MTG HOLE . . . . . . . . . . . . . . . . . .
BRACKET,MTG CONTACTOR/PC BOARD CONTROL . . . . . . . . . . . . . . . . . .
CLIP,WIRE STDF .500 BUNDLE .250HOLE .031−.250 THK . . . . . . . . . . . . . .
CONTACTOR,DEF PRP 60A 3P 24VAC COIL W/STAND−OFFS . . . . . . . . . .
INDUCTOR,OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDUCTOR,BOOST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STAND−OFF,INSUL .250−20 X 1.250 LG X .437 THD . . . . . . . . . . . . . . . . . . .
CAPACITOR,POLYP FILM .27 UF 1000 VAC +8% −0% . . . . . . . . . . . . . . . . . .
BUSHING,SNAP−IN NYL 1.000 ID X 1.375 MTG HOLE CENT . . . . . . . . . . .
CAPACITOR,ELCTLT 2700UF 500VDC 2.52DIA W/MT STUD . . . . . . . . . . . .
KIT,PRI INTERCONNECT BD REPLACEMENT
SPECTRUM 1000 (Prior To LG210041P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CIRCUIT CARD ASSY,INTERCONNECTING
PRIMARY 80 AMP (Eff w/LG210041P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . XFMR,CURRENT SENSING 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . BRACKET,DI−DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . GASKET,DI−DT RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . COIL,DI/DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . COIL,DI/DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CORE,FERRITE E 2.164 LG X 1.094 HIGH X .826 WIDE . . . . . . . . . . . . . . . .
. . WINDTUNNEL,RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . KIT,TRANSISTOR IGBT POWER BOOST MODULE . . . . . . . . . . . . . . . . . . . .
. . KIT,DIODE POWER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . KIT,TRANSISTOR IGBT INVERTER MODULE . . . . . . . . . . . . . . . . . . . . . . . . .
. . HEAT SINK,POWER MODULE RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . BASE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FOOT,MTG UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CIRCUIT CARD ASSY,LED/POT 80 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FAN,MUFFIN 24VDC 3000 RPM W/LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . PANEL,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CABLE,WORK 25 FT 6 GA W/CLAMP STRAIN RLF & TERM (including) . .
. . CABLE,WORK 50 FT 6 GA W/CLAMP STRAIN RLF & TERM (including) . .
. . . . CLAMP,WORK 300 AMP STL CHROME PLD W/COP CONTACTS . . . . . .
. . . . STRAIN RELIEF,CABLE FLEXIBLE .270−.480 CABLE . . . . . . . . . . . . . . . . .
. . GAUGE,PRESSURE AIR W/FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FTG,AIR QUICK DISCONNECT FEMALE METRIC . . . . . . . . . . . . . . . . . . . . .
. . SWITCH,PILOT CONTROL W/LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . RECEPTACLE,W/LEADS (TORCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NAMEPLATE,MILLER SPECTRUM 1000 80AMP UNIT . . . . . . . . . . . . . . . . . .
. . VALVE,SOLENOID 24VDC W/FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SWITCH,POWER ON−OFF W/LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . REGULATOR,AIR W/FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . HEAT SINK,RECTIFIER LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . RESISTOR ASSY,W/LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . MODULE,IGBT/DIODE (PILOT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . KIT,DIODE ULTRA−FAST RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WINDTUNNEL,LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CIRCUIT CARD ASSY,INTERCONNECTING SECONDARY . . . . . . . . . . . . .
1
1
1
1
1
1
1
2
5
1
8
1
1
1
2
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-2253 Page 2
Spectrum 1000
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 1-1. Main Assembly (Continued)
. . . 58 . . . . . . . . . . 181853
. . . . . . . . . . . . . . . . 175255
. . . 59 . . . . . . . . . . 179276
. . . 60 . . . . . . . . . . 212007
. . . 61 . RT2,RT3 220584
. . . 62 . . . . . . . . . . 224554
. . . 63 . . . . . . . . . . 200517
. . . 64 . . . . . . . . . . 215472
. . . 65 . . . . . . . . . . 213417
. . . 66 PC 5,PC6 221387
. . . 67 . . . . . . . . . . 217259
. . . 68 . . . . . . . . . . 024103
. . . 69 . . . . . . . . . . 185836
. . . 70 . . . . . . . . . . 224042
. . . 71 . . . . . . . . . . 225 474
. . . . . . . . . . . . . . . . 195223
. . . . . . . . . . . . . . . . 195225
. . . . . . . . . . . . . . . . 195221
. . . . . . . . . . . . . . . . 223535
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
INSULATOR,SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR,RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSHING,SNAP−IN NYL 1.000 ID X 1.375 MTG HOLE CENT . . . . . . . . . . .
XFMR,HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THERMISTOR ASSY,NTC 30K OHM@25DEG C 21&26IN LEADS . . . . . . . .
CAPACITOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOB,POINTER 1.250 DIA X .250 ID W/SPRING CLIP−.21 . . . . . . . . . . . . . .
RECEPTACLE,FASTENER QUARTER TURN STUD . . . . . . . . . . . . . . . . . . . .
RECEPTACLE,W/LEADS & PLUG (REMOTE) . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT CARD ASSY,SNUBBER SPECTRUM 1000 . . . . . . . . . . . . . . . . . . . .
CAPACITOR,POLYP MET FILM 1.3 UF 1200 VDC 10% . . . . . . . . . . . . . . . . .
BLANK,SNAP−IN NYL .750 MTG HOLE BLACK . . . . . . . . . . . . . . . . . . . . . . . .
LABEL,WARNING ELECTRIC SHOCK/EXPLODING PARTS−WDLES . . . . .
CONN,CIRC CPC PROTECTIVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER,NYLON CAPACITOR 76MM DIAMETER . . . . . . . . . . . . . . . . . . . . . .
ICE−80T 25 FT HAND HELD REPLACEMENT TORCH . . . . . . . . . . . . . . . . . .
ICE−80T 50 FT HAND HELD REPLACEMENT TORCH . . . . . . . . . . . . . . . . . .
ICE−80TM 25 FT MACHINE REPLACEMENT TORCH . . . . . . . . . . . . . . . . . .
ICE−80TM 50 FT MACHINE REPLACEMENT TORCH . . . . . . . . . . . . . . . . . .
4
1
3
1
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Item Part
No. No.
1
2
3
4
5
6
7
8
8
Item Part
No. No.
Description
215 594
215 478
215 479
185 833
190 220
215 592
215 477
223 543
223 544
Handle w/Screws (1)
Switch, cup sensor (1)
Torch Head Repair Kit (1)
Switch Assy w/Spring (1)
Trigger Spring (1)
Switch Trigger (1)
Main Body w/Switch (1)
Torch Lead, 25ft (1)
Torch Lead, 50ft (1)
9
10
215 606
212 735
169 231
195 223
195 225
Description
Clip, retaining (1)
O-Ring, main body (1)
Grease, silicon
Torch, replacement 25ft (1)
Torch, replacement 50ft (1)
8
9
1
See Figure 1-3 for
additional consumable parts.
2
7
6
3
5
10
1
4
804 035-A
Figure 1-2. Torch, ICE-80T
Spectrum 1000
TM-2253 Page 3
80A
StandardCutting
DragShield
212730
Shield
212732
Retaining
Cup
Tip
212733 212726
Electrode
212724
SwirlRing
212734
Applysilicone
grease(169231)
beforeinstalling.
(Machine
Cutting)
40A
DragShield
212730
ICE−80T
CONSUMABLES
Retaining
Tip
Cup
212733 212725
CAUTION
ExtendedCutting
80A
Deflector
212736
40A
Deflector
212736
Retaining
Cup
212733
Tip
212728
Retaining
Cup
212733
Tip
212729
FAILURETORE−
PLACEWORNTIP
ORELECTRODE
WILLRUINTORCH
ANDVOID
WARRANTY.
Turnoffpowerbefore
checkingtorchparts.
Checkbeforeeach
useandhourly
duringoperation.
Gouging
80A
Shield
212731
Retaining
Cup
212733
O−Ring
212735
Tip
212727
213031−B
213 031-B
Figure 1-3. Consumable Parts For ICE-80T
Item Part
No. No.
1
2
2
3
4
5
6
215 607
223 545
223 546
215 599
215 598
195 513
215 478
195 221
223 535
220 240
220 241
See Figure 1-3 for
additional consumable parts.
Description
Sleeve, torch position (1)
Torch Lead, 25ft (1)
Torch Lead, 50ft (1)
Torch Sleeve (1)
Main Body w/Switch (1)
Remote Pendant Control (1)
Switch, cup sensor (1)
Torch, replacement 25ft (1)
Torch, replacement 50ft (1)
Cable, remote control trigger 25ft (1)
Cable, remote voltage sense 26.5ft (1)
1
2
6
5
4
3
804 036-A
Figure 1-4. Torch, ICE-80TM
TM-2253 Page 4
Spectrum 1000
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
PRINTED IN USA
© 2007 Miller Electric Mfg. Co.
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