CardioZone Club Max HR T TREADMILL
OWNER’S MANUAL
Part# 15-0152
Model Name: CZCLUBMAX
Serial Number
Purchase Date
Write down for future reference.
Keys Technical Service, (888) 340-0482
KEYS Fitness Products, LP
P.O. Box 551239
Dallas, TX 75239-1239
Table of Contents
Information
Table of Contents
Specification Sheet
Important Safety Information
Before You Start
Warm Up Exercises
Assembly Instructions
Power Requirements
Console Functions and Descriptions
Program and Operating Instructions
Program Descriptions and Profiles
Belt Adjustments and Tension
Change to MPH or Km/H
Maintenance Instructions
Troubleshooting Guide
Error Messages
Calibration Sequence
Parts and Diagrams
Warranty Registration (Mail In Form)
Page#
2
14, 15, & 16
17
18
19
20
21
22
23
24
7, 8, & 9
10
11
12 & 13
5
6
3
4
2
3
Specification Sheet
Horsepower (Continuous)
Display Type
Electronics
EKG Pulse Grip
Pre-Set Programs
Semi-Custom Programs
User Programs
Heart Rate Program
Heart Rate Interactive
Power Incline
Roller Diameter
Cushioned Deck
Speed Range
Orthopedic Belt
Side Hand Rails
Foot Print
Warranty Motor
Warranty Parts
Warranty Labor
Warranty Frame
3.00hp
5 Window LED
One touch
Yes
2
1
4
8
Yes
15%
2.5”
Yes
0-12mph
20 x 60”
Yes
32 x 71”
10 Years
2 Years
1 Year
Lifetime
Important Safety Information
WARNING!
Before using this treadmill or starting any exercise program, consult your physician.
This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. The manufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it is important to review this manual and the following precautions before operation.
SAFETY PRECAUTIONS AND TIPS
It is the owner’s responsibility to ensure that all users of this treadmill have read the Owner’s Manual and are familiar with warnings and safety precautions.
This treadmill has a user maximum capacity of 400 pounds.
The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill should not be placed in a garage, patio, or near water and should never be used while you are wet. KEYS recommends a treadmill mat be placed under the treadmill to protect floor or carpet and for easier cleaning.
Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the incline wheels and do not run the power cord underneath your treadmill. Do not operate the treadmill with a damaged or frayed power cord.
Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the treadmill with bare feet, sandals, socks or stockings.
Always straddle the belt and allow it to start moving before stepping onto the belt.
Hold on to handrails when adjusting speed, incline, or other controls.
Always examine your treadmill before using to ensure all parts are in working order.
Allow the belt to fully stop before dismounting.
Pets should never be allowed near or on the treadmill.
Do not leave children unsupervised near or on the treadmill.
Never operate the treadmill where oxygen is being administered, or where aerosol products are being used.
Never insert any object or body parts into any opening.
For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a time.
Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by an authorized service representative, unless authorized and/or instructed by the manufacturer
Failure to follow these instructions will void the treadmill warranty.
Never leave the treadmill unattended while it is running
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Before You Start
Thank you for purchasing the CardioZone Club Max HR T treadmill! This quality product you have chosen was designed to meet your needs for cardiovascular exercise.
Before you start, please read the Owner's Manual and become familiar with the operation of your new treadmill.
Remember to take the time to perform the stretching exercises provided to avoid injury.
Do not stand on the walking belt while pressing the Power button or Start/Stop button.
Always adjust the speed of the treadmill in small increments as this treadmill is capable of high speeds.
If you are taking medication, consult your physician to see if the medication will affect your exercise heart rate.
If you have heart problems, you are not active, and/or are over the age of 35 years, do not use the pre-set treadmill programs or start an exercise program without first contacting and receiving approval from your physician.
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the console.
KEYS recommends a sealed water bottle for beverages consumed while using the treadmill.
Please review the following drawing below to familiarize yourself with the listed parts. This manual covers several treadmills, so the one pictured below may not be identical to your particular model
ELECTRONIC DISPLAY
CONSOLE
SIDE HAND RAILS
UPRIGHTS
MOTOR COVER
CIRCUIT BREAKER
WALKING BELT
REAR ROLLER
ADJUSTMENT
BOLTS
Warm Up Exercises
EXERCISE GUIDELINES
WARNING! Before beginning this or any exercise program, you should consult your physician. This is especially important for individuals over the age of 35 or individuals with pre-existing health problems.
Warming up prepares the body for the exercise by increasing circulation, supplying more oxygen to the muscles and raising body temperature. Begin each workout with 5 to 10 minutes of stretching and light exercise to warm up. The photos on this page show several forms of basic stretching you may perform before your workouts. In order to achieve an adequate warm-up, perform each stretch three times.
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TOE TOUCH STRETCH
Stand bending your knees slightly and slowly bend forward from your hips. Allow your back and shoulders to relax as you reach down toward your toes as far as possible.
Hold for 15 counts, then relax. This will stretch your hamstrings, back of knees, and back.
HAMSTRING STRETCH
Sit with one leg extended. Bring the sole of the opposite foot toward you and rest it against the inner thigh of your extended leg.
Reach toward your toes as far as possible. Hold for 15 counts, then relax. This will stretch your hamstrings, lower back, and groin.
CALF/ACHILLES STRETCH
With one leg in front of the other, reach forward and place your hands against a wall.
Keep your back leg straight and your back foot flat on the floor. Bend your front leg, lean forward and move your hips toward the wall. Hold for 15 counts, then relax. To cause further stretching of the Achilles tendon, bend your back leg as well. This will stretch your calves, Achilles tendons, and ankles.
QUADRICEPS STRETCH
With one hand against a wall for balance, reach back and grasp one foot with your other hand. Bring your heel as close to your buttocks as possible. Hold for 15 counts, then relax. This will stretch your quadriceps and hip muscles.
INNER THIGH STRETCH
Sit with the soles of your feet together and your knees outward. Pull your feet toward your groin area as far as possible. Hold for 15 counts, then relax. This will stretch your quadriceps and hip muscles.
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Assembly Instructions
The CardioZone Club Max HR T treadmill is shipped in two pieces to make assembly easy. After opening the box, remove any packing materials from the treadmill. You should find a rear endcap (large plastic piece that fits over the rear roller area), and owner’s manual packet with bolts and screws for assembly. Do not throw away any packing materials until the unit is working properly. Place the base on a clean, level surface. Make sure the electrical cord will easily reach an electrical outlet.
Assembly for main uprights
1) Raise the console into an upright position and loosely install both 1” button-head screws. Then install the
3.5” x 5/16” bolts (2) with washers (2) and secure using 5/16” nyloc nuts (2). (See Diagram 1 on page 8)
2) Next, tighten both 1” button-head screws and the flathead screws that are already installed and located on the inside of the upright.
3) Install motor hood cover using 5/8” phillips head screws (8 screws) (See Diagram 1).
Handlebar installation.
4) Handlebars include toggle switches for speed and incline and also EKG pulse grips. Incline toggle switch is on the left (as you stand on the treadmill). Plug in all wire harnesses for each side and push excess wire into holes (See Diagram 2 on page 8). The EKG wire harness connects on both sides of handlebar assembly.
Connect the corresponding wire to connector as shown on page 9.
5) Attach left and right handlebars with 5” all thread bolts. Loosely tighten (See Diagram 3 on page 8).
6) Loosely attach bottom side of handrails to uprights with 1” button head screws (See Diagram 3).
7) Install cross handlebar with 2 ½” button screws (See Diagram 3).
8) Securely tighten all handrail bolts and screws.
CAUTION: DO NOT OPERATE TREADMILL WITHOUT SECURING REAR ROLLER HOUSING!!!
Be sure the treadmill is level to the floor. The rear feet can be adjusted to level the treadmill.
Assembly is now complete!
Assembly Instructions
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9
Assembly Instructions
Power Requirements
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN
RESULT IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELEC-
TRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PROD-
UCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH
THE PRODUCT IF IT WILL NOT FIT THE OUTLET. HAVE A PROPER OUTLET
INSTALLED BY A QUALIFIED ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power.
Voltage spikes, surges, and noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of treadmill damage, always use a surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with UL suppressed voltage rating of 400V or less and an electrical rating of 120VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for electric current should the treadmill malfunction. This treadmill comes with an electrical cord with an equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in the drawing below.
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Console Functions and Descriptions
There are five display windows on the control panel to provide feedback information.
INTERVAL / WORKOUT TIME WINDOW
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59 seconds)
INTERVAL TIME: Indicates countdown in seconds to the next interval starting at 5 seconds and counting to 0 seconds
SPEED WINDOW
SPEED: Indicates MPH (miles per hour) or KMH (kilometer per hour) in .1 increments
DISTANCE / CALORIES WINDOW
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 increments starting at 10.0
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed, incline, and time
INCLINE/PULSE WINDOW
INCLINE: Indicates incline in percent of grade 0-15% in 0.5 increment. Displays heart rate in beats per minute.
CENTER BRICKYARD WINDOW
Displays quarter mile track in Manual mode. Indicates position on track by a blink. In program mode, shows the change in speed profile across the interval range (1-10) and shows position with a blinking action.
In Program mode, the treadmill will display the name of the program selected This is shown on the left hand side of the window. In Manual mode, the LAP counter will appear in the top center of the window, counting each 1/4 mile lap in sequence of completion (1, 2, 3, etc.)
TIME WINDOW CENTER BRICKYARD WINDOW CAL/DIST WINDOW
INCLINE/PULSE WINDOW SPEED WINDOW
Program and Operating Instructions
QUICK START / MANUAL MODE
Plug into a surge protector outlet.
Stand on the treadmill and straddle belt.
Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can be entered. The WORKOUT TIME window will flash.
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts moving. Speed or incline may be adjusted by using the appropriate + (increase) or –
(decrease) button.
To end your workout, press START/STOP button. Belt will gradually slow to zero.
To pause your workout, press PAUSE.
To re-start after pausing: Press the PAUSE button. WARNING: THE TREADMILL BELT
WILL RESUME AT THE SPEED THE TREADMILL WAS MOVING BEFORE PAUS-
ING.
Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset prior to getting started. After pressing the POWER button, the time window will blink. Use the SPEED + or – arrows to select your workout time, then press the ENTER PROGRAM button. The SPEED window will now be flashing. Using the same + or – arrows, select the speed for your workout, then press ENTER PROGRAM. Now the INCLINE window will be flashing. Use the INCLINE + or – arrows to set your workout incline, then press ENTER PROGRAM. To start, press the
START/STOP button.
START/STOP POWER
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PAUSE
ENTER PROGRAM INCLINE SPEED/TIME
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Program and Operating Instructions
PROGRAM MODE
Plug treadmill into a surge protector outlet. Attach the Red Safety Key on to the treadmill console.
Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
Press POWER button. There will be an eight (8) second delay before data can be entered. The
TIME window will flash.
There are four (4) pre-set and eight (8) semi-custom pre-set programs on the CardioZone Elite Club
T. The treadmill includes FAT BURN, CARDIO, WARM-UP, and CROSS TRAINING programs.
Select the program by pressing the appropriate button.
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts moving.
CUSTOMIZING PROGRAMS in P1 and P2 Mode: Each pre-set program(Fat Burn, Cardio,
Warm-up, Cross Training) can be customized in the P1 or P2 mode. After making the program selection, the Calorie window will read “OP”. The “OP” refers to “original program” and is preset. The program name you select will display in the diode light beside the program name. Press the same program button once more and the Calorie window will read P1. The “P1” mode is now accessed.
You can now program the Time, Speed, and Incline in P1 mode, which will be saved for future workouts.
1) The WORKOUT TIME window will blink. Use the SPEED + or – arrows to select your workout time. Press ENTER PROGRAM.
2) The SPEED window will then blink. Use the same + or – arrows to select the speed for your workout. Press ENTER PROGRAM.
3) The INCLINE window will then blink. Use the INCLINE + or – arrows to set your workout incline. Press ENTER PROGRAM.
To start, press the START/STOP button. To access P2 mode, press the selected program button three times (once for OP, twice for P1, three times for P2). Follow the above steps 1-3 to customize
P2 settings.
TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or user program: Once you have programmed the P1 or P2 modes, you will need to use the PAUSE button to change the program you previously entered. For instance to change to a new setting in P1-FAT BURN, press the FAT
BURN button twice to access P1. Then press the PAUSE button to get the WORKOUT TIME window to flash. Follow the directions above to continue to change the program.
PROGRAM SELECTION DIODE LIGHTS START/STOP POWER
PAUSE
INCLINE SPEED/TIME
ENTER PROGRAM
Program Instructions Heart Rate Mode
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See page 15 for pictures and diagrams
HEART RATE MONITOR MODE
The treadmill may at any time be used in the Heart Rate Monitor Mode. If the signal from the chest strap is detected, heart rate BPM will be displayed in the INCLINE window. The incline will only be briefly displayed if manual or program changes are initiated. The Heart Rate program is designed to keep your heart at a desired amount of “beats per minute” by automatically adjusting the incline. For example, you have programmed in a desired heart rate of 125 BPM and your heart rate is only at 110 BPM. If you are wearing the Heart Rate Transmitter, correctly the incline will automatically increase to intensify the work load, causing your heart rate to slowly climb to 125 BPM. The treadmill will attempt to maintain your target heart rate through adjustments to the incline for the remainder of your workout. In the same respect, if your heart rate is above your programmed amount of BPM’s, the incline will automatically decrease to lower your heart rate. You may at any time during the Heart Rate Program adjust/override the speed and/or the incline by simply pressing the correct corresponding button. You may also change your
“Target Heart Rate” at any time by pressing the TARGET UP or TARGET DOWN button.
HEART RATE PROGRAM OPERATION
Plug treadmill into a surge protector outlet. Attach the Red Safety Key on to the treadmill console.
Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
Press POWER button. Place the Heart Rate Transmitter strap across your chest and connect ends. (Make sure your skin is moist and the strap is snug for accurate transmission). At this time, if the display is receiving a signal from the chest strap, the incline window will begin to settle on your current heart rate.
Press the HEART RATE CONTROL button to enter the electronics into the Heart Rate
Program. The incline window will momentarily flash ‘125’, which is the default program target heart rate.
The WORKOUT TIME window will blink. Use the SPEED + or – arrows to select your workout time. Press ENTER PROGRAM.
The SPEED window will then blink. Use the same + or – arrows to select the speed for your workout. Press ENTER PROGRAM.
The incline window (if receiving your heart rate accurately) will show current BPM, and the small red light labeled PULSE adjacent to the incline window, will be illuminated. (If the receiver is not receiving an accurate reading, the incline window will be flashing - - - -).
To adjust the pre-set target heart rate press the TARGET +/TARGET– button then press the
ENTER PROGRAM button.
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts moving.
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts moving.
The small light at the top of the console labeled TARGET will be illuminated if you are at your target. If you are not, the arrow shaped lights will illuminate and reflect if you are above or below your goal. If you are not within 25 BPM of your “Target heart rate” the program will not work. DO NOT STOP TO START OVER. Continue exercising and your heart rate will naturally increase. The program will continually monitor your heart rate and periodically adjust the incline up or down to increase or decrease the resistance thereby keeping you at your target zone. At the conclusion of the programmed time the TIME window will flash 00:00 and the
CALORIES/DISTANCE window will continue to accumulate values. The treadmill will continue operation until the START/STOP button or the PAUSE button is pressed. Press the POWER button to turn off the treadmill.
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Program Instructions Heart Rate Mode
TARGET UP
TARGET DOWN
TARGET ARROWS
WORKOUT TIME
START/STOP
CALORIES/DISTANCE POWER
ENTER PROGRAM
INCLINE WINDOW
HEART RATE CONTROL
Program Profiles
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5
8
7
12
11
10
9
2
1
4
3
SPEED
INCLINE
1 2 3 4 5 6 7 8 9 1 0
The Fat Burn Program is designed to vary the treadmill elevation, while maintaining a constant walking belt speed.
SPEED
6
5
8
7
12
11
10
9
2
1
4
3
INCLINE
1 2 3 4 5 6 7 8 9 1 0
The Cardio Program is designed to vary the treadmill Speed, while maintaining a constant Elevation.
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5
8
7
12
11
10
9
2
1
4
3
SPEED
INCLINE
1 2 3 4 5 6 7 8 9 1 0
SPEED
6
5
8
7
12
11
10
9
2
1
4
3
INCLINE
1 2 3 4 5 6 7 8 9 1 0
The Warm Up Program is designed to gradually increase the treadmill Speed and Elevation in the first segment (warm up) and gradually decrease the treadmill
Speed and Elevation in the last segment (cool down).
This is also known as a Plateau program.
The Cross Training Program is designed to control the walking belt speed and elevation inversely in alternating segments.
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Belt Adjustment and Tension
WARNING!
Do not over-tighten rollers! This will cause premature roller bearing failure!
Belt adjustment and tension performs two functions: adjustment for tension and centering. Your new treadmill comes pre-adjusted from the factory for tension and centering. Please follow the procedures below if the belt shifts to the left or right while walking:
WALKING BELT IS SHIFTING TO THE LEFT (Diagram 1)
First, turn treadmill on to run at 1 mph. Using the hex key provided, turn the left rear roller adjustment bolt ¼ turn in the clockwise direction. Next, run the treadmill at 2.5 mph. You should see the belt start to correct itself by moving back towards the center. Repeat the above procedure until the walking belt is centered. It may be necessary to set walking belt tension once you have completed this procedure if the belt feels like it is slipping while walking. Refer below to the “Walking Belt
Slipping” instructions.
WALKING BELT IS SHIFTING TO THE RIGHT (Diagram 2)
First, turn the treadmill on to run at 1 mph. Using the hex key provided, turn the right rear roller adjustment bolt ¼ turn in the clockwise direction. Next, run the treadmill at 2.5 mph. You should see the belt start to correct itself, moving back towards the center. Repeat the above procedure until the walking belt is centered. It may be necessary to set walking belt tension once you have completed this procedure if the belt feels like it is slipping while walking. Refer below to the “Walking Belt
Slipping” instructions.
WALKING BELT IS SLIPPING DURING USE (Diagram 3)
First, unplug the power cord from the surge protector. Using the hex key provided, turn both left and right rear roller adjustment bolts the same distance, usually a ¼ turn in the clockwise direction. Plug the power cord back into the surge protector and run the treadmill at 2.5
mph. You should now walk on the belt to determine if the belt is still slipping. Repeat the above procedure until the walking belt is not slipping. The tension should be just tight enough not to slip.
Turning the hex key counter clockwise brings the rear rollers and belt towards you.
Turning the hex key clockwise pushes the rear roller and belt away from you.
Change Miles per hour to Kilometers per hour
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Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per hour).
All treadmills are calibrated at the factory for British Units (miles per hour). To change the display to read in kilometers, follow the steps described here:
1) Turn power OFF on the console. (Do not unplug treadmill) Attach the magnet safety key to the console.
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in the backside of the console (see diagram below).
3) Depressing the calibration mode switch ONCE; CL11 should appear in the TIME window.
4) Pressing the SPEED +/- button will activate your choice.
5) To accept the setting, press the POWER button.
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Maintenance Instructions
WARNING! Before performing any maintenance to your treadmill, always unplug the power cord from the surge protector.
CLEANING
Routine cleaning of your CardioZone treadmill will extend the life of your treadmill. WARNING! To prevent electrical shock, be sure the power to the treadmill is OFF and the unit unplugged from the wall electrical outlet before attempting any cleaning or maintenance.
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean, water dampened soft cloth to remove excess perspiration. USE NO CHEMICALS.
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the belt and eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.
DECK LUBRICATION
The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be checked periodically for lubrication to ensure optimal treadmill performance.
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top surface of the walking board as far under as you can reach. If you feel signs of silicone, no further lubrication is required.
If it feels dry to the touch, follow the instructions below.
KEYS recommends “Lube N Walk” for cleaning and lubricating the treadmill belt and deck. Ask your retailer or call KEYS at 800-340-0482. You may also use silicone such as “Napa 8300” (available at most stores).
TO APPLY LUBRICANT TO THE WALKING BOARD
1) Position the walking belt so that the seam is located on top and in the center of the center of the walking board.
2) Insert the spray nozzle into the spray head of the lubricant can.
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board approximately 6” from the front of the treadmill. Apply the silicone spray to the walking board, moving from the front of the treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds on each side.
4) Allow the silicone to ‘set’ for one minute before using the treadmill.
WARNING: Do not over lubricate the walking board. Excess lubricant should be wiped off with a clean towel.
Troubleshooting Guide
Treadmill will not start
.
1 Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a properly grounded outlet, and the surge protector is turned on. (Refer to “Power Requirements” on page 10)
2 Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait five minutes and then press the switch back in.
3 Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located. If it has tripped, reset or have an electrician replace the breaker in home.
4 Have an electrician check for inadequate voltage at the outlet.
Treadmill loses power during use.
1 Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait five minutes and then press the switch back in.
2 Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located. If it has tripped, reset or have an electrician replace the breaker in home.
3 If the treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.
Treadmill walking belt slows during use
.
1 Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15 amps, with a 14-gauge cord of five feet or less and the surge protector is securely plugged into the outlet.
2 If treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.
Treadmill walking belt slips or is not centered on rear roller
.
1 Refer to “Belt Adjustment and Tension” section on page 17.
2 Need help? Call Keys Technical Service at (888) 340-0482.
Treadmill Error Messages
.
Your treadmill is equipped with a software package that enables error messages to be displayed when there is a problem. To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill until the problem is corrected. Call Keys Technical Service at (888)
340-0482.
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Error Messages
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be displayed when there is a problem. The following error codes will be displayed in the console display windows.
Safety Interlock Error Messages
SI 1 - Safety key missing, replace and try again.
SI 2 - Over voltage protection trip. Notify Keys Fitness Technical Service.
SI 3 - Tilt Switch Trip. Notify Keys Fitness Technical Service.
Other Error Messages
E11 - Lack of speed feedback data from belt motor. Attempt re-calibration. See Calibration Sequence section for detailed information.
E22 - Under Speed condition detected from the belt motor. Attempt re-calibration. See Calibration
Sequence section for detailed information.
E33 - Over Speed condition detected from the belt motor. Attempt re-calibration. See Calibration Sequence section for detailed information.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill until the problem is corrected. Call Keys Technical Service at (888) 340-0482.
Calibration Sequence
Your treadmill is equipped with a software package that will perform a calibration sequence unique to your specific model number. Please perform the following steps to calibrate the CARDIOZONE
CLUB MAX HR T TREADMILL.
1. Unplug power cord from outlet strip.
2. Attach Safety Key to console.
3. Plug power cord into outlet strip.
4. Initiate calibration sequence. Locate hole on the back of the console and insert the eraser end of a pencil through the hole and press the calibration switch twice. As shown on page 18.
5. CL21 should appear in the Time window, if not, continue to press the calibration switch until CL21 appears.
Note: During the calibration sequence, the Time window will display which step you are at in the process (C21, C22, C23 and so on). The CAL/DIST window will display which key should be entered next. For example, “E” for Enter, “P” for Power, or “SS” for Start / Stop.
6. CL21: MPH or KPH will be flashing in the Speed window, pressing the Speed +/ - button will toggle options. Choose MPH (KPH), press Enter.
7. CL22: 8, 10, or 12 (13, 16, or 20 in KPH mode) will be displayed in the Speed window, pressing the
Speed +/ - button will toggle options. Choose 12 (or 16 for KPH mode), press Enter.
8. CL23: FFF, UUU, or HHH will be displayed in the Speed window, pressing the Speed +/ - button will toggle options. Choose UUU, press Enter.
9. CL24: 111 or 222 will be displayed in the Speed window, pressing the Speed +/ - button will toggle options. Choose 222, press Enter.
10. CL25: AL1 or AL2 will be displayed in the Speed window, pressing the Speed +/ - button will toggle options. Choose AL1, press Enter.
11. CL26: OPA or OPI will be displayed in the Speed window, pressing the Speed +/ - button will toggle options. Choose OPA, press Enter.
12. CL27: Blank (nothing), “a”, “b”, “c”, or “d” will be displayed in the Incline window, pressing the
Speed +/ - button will toggle options. Choose Blank, press Enter.
13. CAL/DIST window will display “E”, Press Enter. “55” will display in CAL/DIST window.
14. Press Start/ Stop.
15. At this time, make sure you are not standing on the walking belt, as the machine will automatically initiate belt movement and run through a complete calibration and diagnostic routine.
Press Enter, belt will begin to move, unit will begin self-calibration.
16. When Speed and Incline calibration has finished, press Power button twice, display should blank, and treadmill should be ready for use.
T
o avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill until the problem is corrected. Call Keys Technical Service at
(888) 340-0482.
22
23
Parts & Diagrams
1 3
1 4
1 5
1 6
9
1 0
1 1
1 2
1 7
1 8
1 9
7
8
5
6
3
4
1
2
L e f t S i d e E x t r u s i o n R a i l
R i g h t S i d e E x t r u s i o n R a i l
T r e a d m i l l B e l t
F r o n t R o l l e r A s s e m b l y
R e a r R o l l e r
T r e a d m i l l D e c k
E n d C a p ( L )
E n d C a p ( R )
R e a r A d j . F o o t
M a i n F r a m e
B o t t o m M o t o r P a n
F r o n t W h e e l ( 2 )
U p r i g h t s ( 2 )
M o t o r H o o d C o v e r
P o l y V B e l t
M o t o r
E l e v a t i o n M o t o r ( a c t u a t o r )
U p p e r E l e c t r o n i c s
C o n s o l e A s s e m b l y
Part #
0 5 - 0 0 1 3
0 5 - 0 0 1 2
0 4 - 0 0 3 1
2 4 - 0 1 0 6
0 9 - 0 0 0 9
0 3 - 0 0 1 6
0 6 - 0 0 4 3
0 6 - 0 0 4 2
1 0 - 0 0 0 8
N / A
0 6 - 0 0 4 1
0 6 - 0 0 3 9
N / A
0 6 - 0 0 4 0
0 4 - 0 0 2 3
1 2 - 0 0 3 0
1 2 - 0 0 2 6
0 7 - 0 0 5 4
2 4 - 0 2 5 5
2 0
2 1
H a n d l e b a r s
T o g g l e S w i t c h e s ( 2 )
N / A
0 8 - 0 0 3 5
2 2 M o t o r C o n t r o l l e r 0 8 - 0 0 1 6
Please review the following drawing below to familiarize yourself with the listed parts. This manual covers several treadmills, so the one pictured below may not be identical to your particular model.
CardioZone Club Max HR T Treadmill KEYS FITNESS PRODUCTS, LP – LIMITED WARRANTY
PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products,
LP (“Keys”) under the CardioZone brand name. The warranty period on the CardioZone Club Max HR T to the original purchaser is (lifetime) on the frame, (10) years on the motor, (2) years parts, and (1) year labor.
Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or from an authorized Keys reseller is free from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your proof of the date of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts. This Limited Warranty becomes VALID ONLY if the treadmill is assembled/installed by a Keys Fitness authorized dealer/technician unless otherwise authorized by Keys Fitness in writing (if anyone other than a Keys Fitness authorized dealer/technician assembles a Keys Fitness treadmill the warranty will be void unless accompanied by written authorization by Keys Fitness).
During the warranty period Keys will at no additional charge, repair or replace (at Keys’ option) the product if it becomes defective, malfunctions, or otherwise fails to conform with this Limited Warranty under normal non-commercial, personal, family or household use. In repairing the Product, Keys may replace defective parts, or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover any existing warranty.
To obtain warranty service, you must contact a Keys authorized service technician or Keys Fitness at our phone numbers located in this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty does not extend to any
Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product be submitted for warranty service be found ineligible therefore, an estimate of repair cost will furnished and the repair will be made if requested by you upon Keys’ receipt of payment or acceptable arrangements for payment.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WAR-
RANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE
TERMS OF THIS LIMITED WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CON-
SEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU.
This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR TREAD-
MILL WITH KEYS FITNESS PRODUCTS, LP. MADE IN THE USA. Thank you for your business! PLEASE MAIL WARRANTY
CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355.
