I(it,h -mlqpam Automatic Ice [email protected] lMode’ KU’s’85S I’ CHANGING THE BIN DOOR AND LOWER PANEL The storage bin door and lower panel are designed to accept an optional decorative wood panel of your choice. DOOR BIN LOWER PANEL WOOD PANEL DIMENSIONS The wood panel should be no more than V4 inch (6 mm) thick. Cut it to the same size as the production metal panel. See Figure 1. To change the bin door panel: 1. Open the bin door. 2. Remove the two screws on top of the door which hold the handle. 3. Remove the handle. 4. Slide the metal panels out. 5. Break off the ribs on the door insulation for the wood thickness. See Figure 2. 6. Slide the wood panel into the door frame. 7. Replace handle and screws. - &l/4” 17-w # FIGURE 1 to allow To change the lower panel: 1. Remove the two screws at the bottom that hold the lower panel assembly to the ice maker. 2. Remove the two screws on the top of the pane! assembly. 3. Slide the metal panels and spacers out. 4. Slide the wood panel into the door frame. 5. Replace the top of the panel assembly. REMOVE ALL DOOR INSULATION RIBS TO ACCEPT WOOD PANEL THICKNESS FIGURE NOTE: Make sure the galvanized back of the panel assembly. 2 panel is replaced in THERMOSTAT CALIBRATIONS If ice maker is installed above two thousand feet of altitude, the bin and evaporator thermostats must be adjusted to a warmer setting. Disconnect remove thermostat and follow the electricity, directions for turning the altitude adjustment screw as shown in the label on each thermostat. SHIPBOARD OPERATION When this ice cube maker is installed aboard a ship, it will be necessary to purchase and install a water deflector. This deflector hangs between the lower edge of the evaporator and the cutter grid. It keeps the water flowing over the evaporator from spilling into the storage bin area. Order the necessary parts from your local ice maker dealer. 2 GENERAL INFORMATION UNPACK l 2 Either a gravity drain system or a sump Ihe water lo an existing drain. 3 l OPEN BOTTOM FIGURE 1 Lay carton flaps FIGURE 2 Set carton upright See Figure 3. face and with all break four open flaps bottom outward. Lift carton u p and off of machine. 4 Remove outside 5R emove the front grill: take out the screws securing the grill at the bottom and Ilft It free of cabinet 6 Turn all tape and packaging material from the and inside of the cabinet. See Figure 4. fan oosen thumb pan to “thumb by hand screws tight.” to make certain holding cutter 2 Area should be well ventilated with temperature above 55-F and below 110°F. Best results are obtained between 70°F and 90°F. 3 ProvIsIon for electrlclty, water tlons should be determlned 4 The unit may be closed tn on the top and three sides. but the front MUST BE unobstructed for air Installation clrculatlon and proper operation should be such that the cabinet can be moved forward for servlclng. If necessary grid and water l 3 4 OBSERVE LOCAL CODES is unique but will require: A cold water inlet of 1/4”OD soft copper tubing a shut-off valve. the front lo provide side WIII be .completely proper air flow and drain connec After placing unit In posItIon. check to make certain the unit IS level side to side and front to back. leveling IS essential for proper operation. so that it IS solid as well as be of hard permanent type such as masonite. Unit should be shimmed level. The shims should material DRAIN so LEVEL UNIT 2 Accurate ELECTRICITY 66A Place unit unobstructed. 1 1 7oo F 1 It moves . UTILITIES Each installation ( BEST \ RANGE CR freely. 7L I-J gooFlYlI 4 3 the LOCATE UNIT FLAPS 3 on rear to lift An electrical branch circuit of 115 Volt, 60 Hz, 1 phase, with a 15 Amp delayed action fuse or circuit breaker. THIS UNIT MUST BE INSTALLED IN AN AREA PROTECTED FROM THE ELEMENTS, SUCH AS WIND, RAIN, WATER SPRAY OR DRIP. REMOVE INTERIOR PACKING pump Compliance with National Sanitation Foundation standards require that this type of product be sealed to the floor at the bottom rail in order to prevent contamination from spills or the entrance of vermin. Therefore, we recommend that when installing this product you seal it to the floor in accordance with those standards. A silicone-type sealer is recommended. and 3 FOR THE PLUMBER CONNECT TO WATER CONDENSATE (observe local codes) 1 Use l/o” OD soft copper tubing for the cold 1. When drain connection below the level of the unit is not available a condensate pump may be used to lift the water to an available drain. water SUPPlY. 2P rove ‘d e a convenient manual shut-off valve 2. Install condensate pump on floor behind ice maker with discharge tube to the rear. Run bin drain directly into pump as shown in Figure 5A. tn the water lrne 3 PUMP 3. Run power cord thru hole into unit compartment Figure 5A) Position the tubing so It can enter the access hole located in the right-hand rear of the cabrnet. The tubing should extend beyond the cabinet front when the cabinet is pushed back into position. See Figure 5. 4. Remove lower grille assembly. (See (See Figure 5B) 5. Remove shunt from receptable and plug in condensate pump. (See Figure 5C) NOTE: NOTE: Always purge the water line before making the final connection to the inlet of the water valve to prevent possible water valve malfunction. Do not discard shunt that is removed from receptable. This must be replaced if unit is to be operated without condensate pump. After the cabinet is in place, bend the tubing to meet the connection at the water valve. The garden hose threaded compression fitting is found in the parts bag. This joint provides a convenient disconnect for service. Be sure the tubing is clear of compressor, to prevent rattle. CONDENSATEPUMPHASPRESSURE SWITCH THAT CYCLES ITS PUMP. / a ADD PLASTIC HOSE FROM BIN DRAIN DIRECTLY TO PUMP %” ID TUBE CONNECT THE DRAIN (observe local codes) 1 Th e unrt IS provrded 2 with a gravity drain R CORD THIS HOLE The ideal installation has a standpipe (1’14” mrnimum) installed directly below the outlet of the drawn tube. Refer lo Figure 5 for the proper location of the standpipe. 3 It may be desirable up to drain Inlet. to insulate RIGHT 1/4”O.D. WATER LINE COMPRESSION FITTING AT WATER VALVE I END drain SUPPLIED R LINE THIS HOLE line thoroughly BACK VIEW / VIEW FIGURE VALVE 4 I ------I< 4” LONG 5/0” I.D. RUBBEF DRAIN TUBE - RUN TO , OPEN DRAIN l-1/4” BEND FIELD TO CONNECT 5 SUPPLIED WATER TO WATER VALVE LINE FITTING MINIMUM HOLE FOR FIELD SUPPIED WATER 3” / . REMOVE SHUNT PLUG IN -CONDENSATE PUMP . SCREWS FIG. 5C FIG. 58 FOR THE ELECTRICIAN ELECTRICAL REQUIREMENTS A 115 Volt, 60 Hz, AC only, 15 Amp fused electrical supply is required (time delay fuse or circuit breaker is recommended). It is recommended that a separate circuit, serving only this appliance, be provided. DO NOT use an extension cord. ELECTRICAL APPLIANCE. GROUND IS REOUIRED 3.PRONG GROUNDING TYPE WALL RECEPTACLE ON THIS RECOMMENDED GROUNDING MtrnOD DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE POWER SUPPLY CORD GROUND PRONG. For your personal safety, this appliance must be grounded. This appliance is equipped with a power supply cord having a 3-prong grounding plug. To minimize possible shock hazard, the cord must be plugged into a mating 3.prong grounding type wall receptacle, grounded in accordance with the National Electrical Code and local codes and ordrnances. If a mating wall receptacle is not available, it is the personal responsibility and obligation of the customer to have a properly grounded 3-prong wall receptacle installed by a qualified electrician. See Figure 6. GROUNDING POWER SUPPLY FIGURE 6 ALTERNATE GROUNDING MtrnOD DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE POWER SUPPLY CORD GROUND PRONG. If changing and properly cle IS impossible and grounding the wall receptawhere local codes permit (consult your electrical inspector), a temporary adapter may be plugged into the existing 2-prong wall receptacle to mate wrth the Z&prong power supply cord. See Figure 7. THIS, HOWEVER, IS NOT RE- COMMENDED. HOW IT WORKS If this is done, you must connect the grounding eyelet on the adapter to the wall receptacle cover plate screw and from this same screw, you must connect a separate copper ground wire (No. 4 minimum) to a grounded cold water pipe’. See Figure 7. Do not ground to a gas supply pipe Do not connect to electrical supply until appliance is permanently grounded. 0 Compressor runs 0 Condenser fan runs ‘Cold WHEN THE DESIRED ICE SLAB THICKNESS IS REACHED, THE HARVEST CYCLE BEGINS AND THE FOLLOWING HAPPENS: water ground pipe and must have metal not be Interrupted electrrcally tnsulatrng pump) wrthout addrng connectors a lumper conttnurty by plastrc. to electrrcal rubber or other (tncludrng water meter wrre al these connectrons or 0 Water pump 0 Cutter grid runs (circulates is warm water) to touch GROUND ASSEMBLY (ATTACH TO GROUNDED COLD WATER PIPE) MUST GROUND 0 Evaporator thermostat 0 Compressor keeps 0 Condenser fan stops 0 Water 0 Hot gas solenoid opens 0 Water opens MINIMUM) 0 Excess / 0 Cutter ELECTRICALLY GROUNDED COLD WATER PIPE (REMOVE BE TIGHT WIRE tit4 NOTE: pump running or turns very slowly stops inlet valve water grid is satisfied is flushed is warm Normal out of the drain pan to the touch harvest cycle takes 60 to 120 seconds. 3-PRONG GROUNDING PLUG f WALL POWER SUPPLY WHEN THE STORAGE BIN IS FILLED, BIN THERMOSTAT OPENS. CORD FIGURE 6 R ECEPTACLE MACHINE RESUMES FREEZING AFTER SLAB IS RELEASED FROM EVAPORATOR AND THE CUTTING PROCESS BEGINS. 7 0 Cutter grid remains on UNIT WIRING DIAGRAM THINGS TO REMEMBER 0 This model Water enters only during the defrost cycle. Therefore the first cycle will be completed without water in the system. 0 As the room and water temperatures vary, so will the amount of ice produced. This means that higher operating temperatures will result in reduced ice production. 0 The unit will shut off when ice in the storage bin touches the bin thermostat well and will automatically cycle to keep the bin full. 0 The storage bin is not refngerated and some meltage will occur. This, too, varies with the room temperature. 0 The unit efficiently. clean. 0 The water system, including filter screen in the water inlet solenoid valve, needs to be cleaned periodically for good circulation. Instructions are located on the inner door panel. needs Keep Baking Soda quart of warm 0 Make certain 0 Turn switch for the cutter Under normal operating conditions, when the evaporator reaches the preset temperature (+ loo to -3OF, depending on thickness of ice) the evaporator thermostat opens, teminating operation of the fan motor and pump motor. The hot gas solenoid and the water valve solenoid are energized at this time and remain so until the evaporator reach 38 + 2OF. good air circulation to perform the front grill and the condenser For complete operating Use and Care Guide. 0 Before starting, at 115 volts except The compressor runs at all times except when the bin thermostat becomes satisfied and opens up. This deenergizes the system except for the transformer, cutter grid and bin light. OPERATING INSTRUCTIONS 0 operates grid circuit which operates at 8.5 volts at 1 amp. information, refer to the wash out interior solution water). of cabinet with a (2 tablespoons soda to a Rinse thoroughly. the water to the “ON” is turned on position. IMPORTANT: Allow unit to run for 3 hours before expecting ice and for 24 hours before trying to set the thickness control. If installed above 2,000 feet altitude, thermostat adjustments. see page 2 for r---- ----- ---------------~ I CUBELET i- CUTTER GRIDS CHECK OPERATION 9.l/2”-1 v h CUBE CUTTER GRID Start the unit by turning the service switch “ON” and opening the line water valve. to If NOTE: Left is “OFF” - Middle is “ON” - Right is “CLEAN.” In “CLEAN” position, only the pump operates. If Check condenser v Water will not enter pump pan until freezing plate gets cold and machine goes into a harvest cycle. v Check for even water flow over freezrng Unit must be level for proper operation. v Check for desired cube thtckness and after 24 hours adjust if necessary. Maximum ice yield will be obtained with Ice thickness at ‘/2” to 3%“. v fan to make sure it is revolving. plate. Replace grill. 1%” x 1X” Cube Grid Part No. 758842-U Printed in U.S.A.