Backyard Discovery 35015 Wooden Play Set Assembly Manual

MONTICELLO
Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Wooden Play Set
Model: # 35015
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
information to order replacement parts)
Features the
fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
INS-35015-A-MONTICELLO-ENG 11/06/14
Made in China
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
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READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR
DAMAGED, PLEASE CALL THE
HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public
use. The Company does not warranty any of its residential structures subjected to commercial use
such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial
Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could
endanger the personal safety of yourself and your children and/or damage your property. You
MUST read and follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely
assembled and inspected by an adult to insure set has been properly installed and
anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or
safety violations that could result in serious injury. This manual contains helpful information concerning
Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your
children in mind as your play structure is being built and as your children play on the set. Before your children
play on the set please review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE
WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST
EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN
ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty
issues.
Staple Receipt Here
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
OR
Tracking Number
Vertical ID Plate
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking
purposes associated with warranty claims.
Rev10/14/13
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place
in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over
and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence,
garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures
with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at
play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches,
overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in
the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns.
A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings
or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any
other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials
after assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be
built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require
a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety
standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the
Use Zone of Playground Equipment.
Rev10/14/13
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Uncompressed Depth
Compressed Depth
6" (152mm)
9" (228mm) 12" (304mm)
to 9" (228mm)
Wood Chips
7' (2.13m)
10' (3.05m) 11' (3.35m)
10' (3.05m)
Double-Shredded bark mulch
6' (1.83m)
10' (3.05m) 11' (3.35m)
7' (2.13m)
Engineered Wood Fibers
6' (1.83m)
7' (2.13m) >12' (3.66m)
6' (1.83m)
Fine Sand
5' (1.52m)
5' (1.52m)
9' (2.74m)
5' (1.52m)
Coarse Sand
5' (1.52m)
5' (1.52m)
6' (1.83m)
4' (1.22m)
Fine Gravel
5' (1.52m)
7' (2.13m)
10' (3.05m)
6' (1.83m)
Medium Gravel
5' (1.52m)
5' (1.52m)
6' (1.83m)
5' (1.52m)
Shredded Tires*
10-12' (3.0-3.6m)
N/A
N/A
N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should
not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity
is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall
height and recommended play area is also available in the Basic Setup Dimensions section of
the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support
bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is
potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
Rev10/14/13
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that
they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground
equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose,
cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting
the requirements of 16 CFR 1303.
• Check all wood members for deterioration and splinters. Sand down splinters and replace
deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the
cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
• Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose,
cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
• Remove plastic swing seats and other items as specified by the manufacturer and take
indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Owners shall be responsible for maintaining the legibility of the warning labels.
Rev10/14/13
Owner’s Manual Play Set
Additional Maintenance:
• Check the swing beam and hardware every two weeks due to wood expansion and
contraction. It is particularly important that this procedure be followed at the beginning of each
season.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sand may be necessary to maintain a safe playing
environment. Treat your playset with stain regularly, to help prevent severe checking/splitting
and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of
protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset. Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children
play, your playset will slowly dig its way into the soil, and it is very important that it settles
evenly. Make sure the playset is level and true one each year or at the beginning of each play
season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a
way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this
product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement
coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev10/14/13
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s Information
Sheet for playground surfacing material; also see the following website for additional information:
www.cpsc.gov/cpscpub/pubs/323.html.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY
9
HANDBOOK
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head
injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be
applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of
surfacing to choose from; whichever product you select, follow these guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber
(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5
feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also
compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly,
this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not
install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious
injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can
reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level
equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any
protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t
forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials,
mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the
surfacing.
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than
loose-fill materials – like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report
showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation
of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface
is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance
between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play
equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height
of the top bar from which the swing is suspended.
9
This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and
“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs,
U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in
connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of
any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years
and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional
standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.
Rev10/14/13
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes
provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s
safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s
discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently
to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of
the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is
not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5
year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any
assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be
replaced before assembly. If parts are missing or need replacement, go to www.swingsetsonline.com/support.aspx and follow the
prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the
assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and
the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes
provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished
dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery
playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the
playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength
and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as
metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products.
These tools are not included with the outdoor product purchase.)
(Level 24")
(Square)
(Phillips Screw Driver)
(Tape Measure)
(Cordless Drill or
Electric Drill)
(An Adult w/ an
Adult Helper)
(Open End Wrenches 1/2")
(Claw Hammer)
(Rubber Mallet - Optional)
(Drill Attachments: Phillips
Head & Socket Driver)
(3/8" Drive Ratchet, 1/2" STD
Sockets 1/2" Deep Sockets)
(1/8", 3/8",
7/16" Drill Bits)
(Ladder)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
32'- 1/8"
20'- 1/8"
24'-4 5/8"
12'-4 5/8"
6'
6'
Safe Play Zone
General Information:
Your set has been designed and engineered
for children only and for residential use only.
A maximum of 150 lbs. per child is
recommended for play activities designed for
individual use.
A maximum of 120 lbs. per child is
recommended for play activities designed for
multiple child use.
A maximum of 9 children is recommended for
this swing set.
Important Assembly Notes
9'-4 3/8"
6'-9 7/8"
Safe play height: 15'-4 3/8" [2.9 m]
Maximum fall height: 6'-9 7/8" [2.1 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
ensure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
E1 - FORT UPRIGHT - W4L05425
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E2 - FORT UPRIGHT - W2A01681-1
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E3 - FORT UPRIGHT - W4L05419
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E4 - FORT UPRIGHT - W4L05418
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
E5 - FORT UPRIGHT - W101169
1 3/8"x3 3/8"x76 1/2" (36x86x1942)
(1)
(1)
E6 - PERGOLA UPRIGHT - W4L05415
1 3/8"x3 3/8"x71 1/8" (36x86x1807)
E7 - PERGOLA UPRIGHT - W4L05424
1 3/8"x3 3/8"x71 1/8" (36x86x1807)
(1)
(1)
(2)
E71 - MONKEY BAR RAIL - W102369
1 3/8"x3 3/8"x60 5/8" (36x86x1539)
E77 - ANGLE BRACE - W4L04854
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
(2)
(2)
(1)
(2)
E8 - FORT UPRIGHT - W4L05473
1 3/8"x3 3/8"x76 1/2" (36x86x1942)
E78 - MONKEY BAR UPRIGHT - W102370
1 3/8"x3 3/8"x74 3/4" (36x86x1900)
G1 - SWING BEAM ATTACHMENT RAIL - W101163
1"x5 1/4"x44 1/4" (24x134x1124)
H1 - PICNIC SUPPORT - W4L05427
1"x3 3/8"x10 1/8" (24x86x258)
(3)
(4)
H2 - TOYBOX SIDE BOARD - W4L05435
1"x3 3/8"x12" (24x86x305)
H3 - FLOOR JOIST - W101166
1"x3 3/8"x44 1/4" (24x86x1124)
Parts Identification
Wood Components
(NOT TO SCALE)
(2)
H5 - OUTER FLOOR SUPPORT - W101183
1"x3 3/8"x44 1/4" (24x86x1124)
H6 - PERGOLA SIDE RAIL - W4L05416
1"x3 3/8"x33 3/8" (24x86x848)
(2)
(10)
H50 - LADDER RUNG - W4L05474
1"x3 3/8"x17 1/8" (24x86x434)
(4)
(2)
H73 - ROCK WALL RAIL - W100024
1"x3 3/8"x48 3/4" (24x86x1238)
(1)
H74 - LEFT UPRIGHT - W100608
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
H75 - RIGHT UPRIGHT - W100609
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
(2)
H79 - END SUPPORT - W4L04855
1"x3 1/2"x42" (24x86x1072)
H81 - MONKEY BAR BRACE - W100993
1"x3 3/8"x53 1/4" (24x86x1352)
(1)
(2)
H8 - PERGOLA RAIL - W4L05417
1"x3 3/8"x29 3/8" (24x86x745)
H82 - MONKEY BAR GROUND BOARD - W100994
1"x3 3/8"x70 3/8" (24x86x1786)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
(1)
(2)
J2 - PICNIC SUPPORT - W4L05436
1"x2 3/8"x6 3/4" (24x60x170)
K1 - GROUND BOARD - W101168
5/8"x5 1/4"x74 5/8" (16x134x1896)
Parts Identification
Wood Components
(NOT TO SCALE)
K2 - DOUBLE ARCHED FORT RAIL - W101177
5/8"x5 1/4"x74 5/8" (16x134x1896)
(1)
K3 - ARCHED FORT RAIL - W101178
5/8"x5 1/4"x74 5/8" (16x134x1896)
(1)
(2)
K4 - FORT GROUND BOARD - W4L05471
5/8"x5 1/4"x70 1/4" (16x134x1783)
K5 - FORT RAIL - W101164
5/8"x5 1/4"x44 1/4" (16x134x1124)
(2)
(2)
K6 - ARCHED FORT RAIL - W101174
5/8"x5 1/4"x44 1/4" (16x134x1124)
(1)
K7 - TOY BOX BOARD - W4L05434
5/8"x5 1/4"x43" (16x134x1092)
(1)
K10 - GROUND BOARD - W101173
5/8"x5 1/4"x31" (16x134x788)
(1)
L1 - TOY BOX BOARD - W4L05437
5/8"x4 3/8"x43" (16x112x1092)
(2)
M1 - FORT PICKET - W4L05420
5/8"x3 3/8"x37 3/8" (16x86x948)
(11)
M2 - FLOOR BOARD - W4L05423
5/8"x3 3/8"x75 7/8" (16x86x1928)
(4)
M3 - ROOF TRUSS - W4L05421
5/8"x3 3/8"x37 3/4" (16x86x960)
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
(2)
(10)
M7 - TABLE TOP BOARD - W4L05413
5/8"x3 3/8"x43" (16x86x1092)
(1)
M8 - PERGOLA WALL RAIL - W101204
5/8"x3 3/8"x43" (16x86x1092)
(2)
M9 - HANDLE WALL RAIL - W101191
5/8"x3 3/8"x25 5/8" (16x86x652)
M10 - FORT RAIL - W101190
5/8"x3 3/8"x23 7/8" (16x86x605)
(1)
M11 - FORT RAIL - W101203
5/8"x3 3/8"x20 3/8" (16x86x518)
M14 - FLOOR SUPPORT - W4L05442
5/8"x3 3/8"x74 5/8" (16x86x1896)
M13 - WALL RAIL - W101185
5/8"x3 3/8"x10" (16x86x254)
(1)
(6)
M12 - FLOOR SUPPORT - W4L05441
5/8"x3 3/8"x74 5/8" (16x86x1896)
(1)
(4)
M5 - WALL RAIL - W101187
5/8"x3 3/8"x43" (16x86x1092)
(2)
M15 - WALL RAIL - W101186
5/8"x3 3/8"x11 1/4" (16x86x287)
M16 - PICNIC CENTER BOARD - W4L05414
5/8"x3 3/8"x40 1/8" (16x86x1020)
(2)
(3)
M17 - WALL RAIL - W4L05428
5/8"x3 3/8"x44 1/4" (16x86x1124)
M19 - TOY BOX BOARD - W4L05426
5/8"x3 3/8"x43" (16x86x1092)
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
(1)
(1)
(4)
M72 - ROCK WALL SLAT - W100023
5/8"x3 3/8"x20 1/4" (16x86x514)
M77 - SLIDE BRACE - W4L04711
5/8"x3 3/8"x14 1/4" (16x86x362)
M75 - ROCK LADDER BOARD - W4L05201
5/8"x3 3/8"x20 1/4" (16x86x514)
(2)
M78 - CENTER SLIDE BRACE - W4L04712
5/8"x3 3/8"x14 1/4" (16x86x362)
M102 - ATTACHMENT BOARD - W102970
5/8"x3 3/8"x18 1/4" (16x86x462)
(1)
M103 - REAR SUPPORT - W102996
5/8"x3 3/8"x18 1/4" (16x86x462)
(1)
M132 - ATTACHMENT BOARD - W4L05472
5/8"x3 3/8"x20 1/4" (16x86x514)
(2)
N1 - SUNBURST CROSS BRACE - W4L05433
5/8"x2 3/8"x33" (16x60x838)
N2 - SUNBURST SPOKE - W4L05432
5/8"x2 3/8"x7 7/8" (16x60x200)
(1)
(1)
(6)
(1)
N6 - TOY BOX BOARD - W4L05438
5/8"x2 3/8"x6 5/8" (16x60x168)
N7 - TOY BOX GROUND BOARD - W4L05475
5/8"x2 3/8"x43" (16x60x1092)
(1)
(1)
N3 - VERTICAL SUNBURST SPOKE - W4L05431
5/8"x2 3/8"x12 3/8" (16x60x315)
N4 - SAFETY BOARD - W4L05440
5/8"x2 3/8"x70 1/4" (16x60x1783)
N5 - TOY BOX BOARD - W4L05439
5/8"x2 3/8"x8 5/8" (16x60x220)
(1)
(2)
O1 - WALL RAIL - W4L05429
5/8"x1 3/8"x44 1/4" (16x34x1124)
P1 - PERGOLA SUPPORT RAIL - W4L05422
1 3/8"x1 3/8"x40 1/8" (36x36x1020)
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
SB74 - SWING BEAM EXTENDED - W4L04582
2"x5 1/4"x77" (50x134x1956)
(1)
W71 - SWING BEAM SUPPORT - W4L04856
2"x3 3/8"x49 5/8" (50x86x1260)
Y1 - END FLOOR BOARD - W101179
5/8"x4"x40 1/8" (16x102x1020)
(2)
(2)
(2)
Y2 - END FLOOR BOARD - W101171
5/8"x4"x30 1/4" (16x102x768)
Y3 - SUNBURST HALF MOON - W4L05430
5/8"x4"x12" (16x102x306)
(2) RP2 - ROOF PANEL - W2A01675
1 3/8"x19 3/8"x48 1/4" (35x491x1224)
(2) RP1 - ROOF PANEL - W2A01676
1 3/8"x19 1/8"x48 1/4" (35x486x1224)
Parts Identification
Hardware
(NOT TO SCALE)
(2) B - NUT BARREL WH 5/16x5/8 - H100004
(1) KA - BOLT WH 5/16x4 1/2 - H100021
(13) D - NUT BARREL WH 5/16x7/8 - H100005
(2) C - NUT BARREL WH 5/16x1 1/2 - H100006
(4) Y - LAG SCREW WH 5/16x1 1/2 - H100026
(41) Z - LAG SCREW WH 5/16x2 - H100027
(7) G - BOLT WH 5/16x1 1/4 - H100009
(2) AA - LAG SCREW WH 5/16x2 1/2 - H100028
(15) H - BOLT WH 5/16x1 1/2 - H100010
(4) AN - BOLT HEX 5/16x2-3/4 - H100047
(6) J - BOLT WH 5/16x1 3/4 - H100011
(4) AJ - BOLT HEX 5/16x1 1/4 - H100042
(4) AY - BOLT PTH 1/4x1 - H100061
(40) K - BOLT WH 5/16x2 - H100012
(13) BA - BOLT PTH 1/4x3/4 - H100063
(22) L - BOLT WH 5/16x2 1/4 - H100013
(17) BE - T-NUT 1/4 - H100072
(2) M - BOLT WH 5/16x2 1/2 - H100014
(114) AC - WASHER LOCK EXT 8x19 - H100030
(4) N - BOLT WH 5/16x2 3/4 - H100015
(91) BG - T-NUT 5/16 - H100074
(12) AD - WASHER LOCK EXT 12x19 - H100031
Parts Identification
Hardware
(NOT TO SCALE)
(2) CY - SCREW PWH 8x5/8 - H100128
(7) BL - SCREW TAPPING 14x3/4 - H100083
(17) CH - SCREW TAPPING 14x1-1/2 - H100109
(4) LC - LAG SCREW WH 1/4x1-1/2 - H100145
(117) BR - SCREW PFH 8x1 1/8 - H100088
(231) BP - SCREW PFH 8x1 1/2 - H100086
(6) BZ - SWING HANGER QUICK LINK - H100099
(11) CM - BOLT WH 5/16x1/2 - H100115
(7) CB - WASHER SAFETY 17x30 - H100103
(17) CD - WASHER FLAT 8x27 - H100105
(11) CE - WASHER FLAT 9x18 - H100106
(9) BS - SCREW PFH 8x1 3/4 - H100089
(24) CG - WASHER LOCK INT 8x15 - H100108
(35) CK - SCREW PFH 8x2 - H100111
(11) BT - SCREW PFH 8x2 1/2 - H100090
(4) BX - WASHER SPLIT 5/16 - H100095
(26) BW - SCREW PFH 8x3 - H100092
(4) KV - WASHER LOCK EXT 6x15 - H100138
(2)
- T-40 TORX BIT - A100042
(2)
- T-40 TORX WRENCH - A100041
(11) CJ - NUT LOCK 5/16 - H100110
(2)
(2)
- T-30 TORX WRENCH - H100114
- T-30 TORX BIT - H100147
Parts Identification
Accessories
(NOT TO SCALE)
(7) EJ - L BRACKET 54x67 - A100053
(6) DQ - HAND GRIP GREEN PLASTIC - A100028
(6) EC - METAL RUNG 559 - A100045
(6) FA - QUICK LINK - A100069
(1) - TRAPEZE - A6P00034
(2) GD - L BRACKET 66x66x127 - A100140
(2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294
(2) HD - SWING SEAT YELLOW - A100171
(1) TB - SWING BEAM EXTENSION
BRACKET-LEFT - A100325
(1) TC - SWING BEAM EXTENSION
BRACKET-RIGHT - A100326
Parts Identification
Accessories
(NOT TO SCALE)
(1
L
) E
(1
)
-S
(1
K
) E
DE
LI
8'
GR
EE
N
LE
FT
T
00
6P
00
10
-A
-A
GH
RI
OW
N
LL
EE
YE
GR
8'
8'
D
BE
IL
RA
DE
IL
RA
LI
DE
LI
-S
-S
-A
55
3
03
00
10
54
(8) - GROUND STAKE REBAR - A4M00527
(1) SQ - "A" REVISION TAG - A100314
(3)
- LARGE GREEN HOLLOW CORE
ROCK #1 - A6P00036
(3)
(2) KN - CHAIN GREEN 31" - A100177
(4) EZ - CHAIN GREEN 51.25" - A100068
- LARGE GREEN HOLLOW CORE
ROCK #2 - A6P00037
(1)
H74 - LEFT UPRIGHT - W100608
1"x3 3/8"x50 3/4" (24x86x1290)
(4)
H50 - LADDER RUNG - W4L05474
1"x3 3/8"x17 1/8" (24x86x434)
4 FT LADDER WITH ATTACHMENT BOARD
STEP 1
(8)
SCREW PFH 8x2
(8 PLCS)
H74
H50
SCREW PFH
8x2
(1)
H75 - RIGHT UPRIGHT - W100609
1"x3 3/8"x50 3/4" (24x86x1290)
STEP 2
(8)
SCREW PFH 8x2
(8 PLCS)
H75
SCREW PFH
8x2
(1)
M103 - REAR SUPPORT - W102996
5/8"x3 3/8"x18 1/4" (16x86x462)
STEP 3
(4)
SCREW PFH 8x1 1/2
(4 PLCS)
M103
SCREW PFH
8x1 1/2
TOP 1 7/16"
(1)
M102 - ATTACHMENT BOARD - W102970
5/8"x3 3/8"x18 1/4" (16x86x462)
STEP 4
(4)
SCREW PFH
8x1 1/2
SCREW PFH 8x1 1/2
(4 PLCS)
TOP
M102
(6)
M75 - ROCK LADDER BOARD - W4L05201
5/8"x3 3/8"x20 1/4" (16x86x514)
(2)
M72 - ROCK WALL SLAT - W100023
(1)
5/8"x3 3/8"x20 1/4" (16x86x514)
H73 - ROCK WALL RAIL - W100024
1"x3 3/8"x48 3/4" (24x86x1238)
4' Rock Ladder (Green)
Notes:
• Note orientation of slats, be sure to arrange as shown.
• Using slats as a guide, pre-drill top edges of rails with a 1/8" drill bit.
• Failure to pre-drill may result in board splitting.
• Assemble slats to rails as shown.
(28)
SCREW PFH
8x1 1/2
M75
FIG. 1
SCREW PFH 8x1 1/2
(28 PLCS)
M75
M75
M75
M75
M75
M72
TOP
H73
THESE SURFACES FLUSH, BOTH SIDES
PRE-DRILL TOP EDGE OF RAILS
FIG. 2
3 1/8" [80.0 mm]
TYPICAL SLAT SPACING
(6 SPACES)
M72
M75
ALIGN FRONT EDGE OF
SLAT WITH TOP OF RAIL
M75
M75
H73
TOP
1 15/16" [49.0 mm]
TOP
(3) - LARGE GREEN HOLLOW CORE
ROCK #2 - A6P00037 -
(3) - LARGE GREEN HOLLOW CORE
ROCK #1 - A6P00036 -
(1)
M132 - ATTACHMENT BOARD - W4L05472
5/8"x3 3/8"x20 1/4" (16x86x514)
4' Rock Ladder (Green)
(4)
NOTE:
• INSERT T-NUTS
• ATTACH ROCKS
FIG. 1
LARGE GREEN HOLLOW CORE ROCK #2
(3 PLCS)
LARGE GREEN HOLLOW CORE ROCK #1
(3 PLCS)
(12)
SCREW PFH
8x1 1/2
WASHER
LOCK INT
8x15
(12)
BOLT PTH
1/4x3/4
BOLT PTH 1/4x3/4
(12 PLCS)
(12)
WASHER LOCK INT 8x15
(12 PLCS)
T-NUT 1/4
(2)
T-NUT 1/4
(12 PLCS)
T-NUT 5/16
FIG. 2
FIG. 3
M132
TOP
SCREW PFH 8x1 1/2
(4 PLCS)
T-NUT 5/16
(2 PLCS)
NOTE ORIENTATION:
T-NUTS CLOSER TO
BOTTOM OF BOARD.
SB74 - SWING BEAM EXTENDED - W4L04582
(1) 2"x5 1/4"x77" (50x134x1956)
(2) L BRACKET 66x66x127 - A100140
(4)
(2)
STEP 1
WASHER
FLAT 8x27
BOLT HEX
5/16x2-3/4
4' EXTENDED SWING BEAM
(2)
SB74
WASHER FLAT 8x27
(2 PLCS)
WASHER FLAT 8x27
(2 PLCS)
BOLT HEX 5/16x2-3/4
(2 PLCS)
NUT LOCK 5/16
(2 PLCS)
L BRACKET 66x66x127
(2 PLCS)
NUT LOCK
5/16
4' EXTENDED SWING BEAM
(6)
NUT LOCK
5/16
(6)
WASHER
FLAT 8x27
STEP 2
NUT LOCK 5/16
(6 PLCS)
WASHER FLAT 8x27
(6 PLCS)
(6)
(6)
1. Lock nut must be tightened
until loop is tight against the
safety washer.
2. Swing hanger bolt must be
oriented as shown to avoid
damage to swing hanger bolt.
SB74
SWING
HANGER
QUICK LINK
WASHER SAFETY 17x30
(6 PLCS)
SWING HANGER QUICK LINK
(6 PLCS)
WASHER
SAFETY
17x30
(1)
W71 - SWING BEAM SUPPORT - W4L04856
2"x3 3/8"x49 5/8" (50x86x1260)
(2)
(1)
H79 - END SUPPORT - W4L04855
1"x3 1/2"x42" (24x86x1072)
E77 - ANGLE BRACE - W4L04854
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
4' EXTENDED SWING BEAM
WASHER
(1) LOCK EXT
12x19
STEP 3
(1)
NUT BARREL
WH 5/16x7/8
WASHER
(5) LOCK EXT
8x19
(2) T-NUT 5/16
W71
WASHER LOCK EXT 12x19
(1 PLC)
(2)
BOLT WH
5/16x2 1/4
(1)
NUT BARREL WH 5/16x7/8
(1 PLC)
(2)
LAG SCREW
WH 5/16x2
BOLT WH 5/16x4 1/2
(1 PLC)
WASHER LOCK EXT 8x19
(1 PLC)
WASHER LOCK EXT 8x19
(2 PLCS)
BOLT WH 5/16x2 1/4
(2 PLCS)
T-NUT 5/16
(2 PLCS)
H79
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2
(2 PLCS)
E77
E77
BOLT WH
5/16x4 1/2
TB - SWING BEAM EXTENSION
(1) BRACKET-LEFT
- A100325
TC - SWING BEAM EXTENSION
(1) BRACKET-RIGHT
- A100326
4' EXTENDED SWING BEAM
STEP 4
(2)
(5)
FIG. 1
TB
BOLT WH
5/16x2 1/2
NUT BARREL
WH 5/16x7/8
WASHER
(2) LOCK EXT
12x19
WASHER
(2) LOCK EXT
8x19
(5)
BOLT WH
5/16x1 3/4
NUT BARREL
(2)
WH 5/16x1 1/2
W71
TC
NUT BARREL WH 5/16x7/8
(5 PLCS)
BOLT WH 5/16x1 3/4
(5 PLCS)
FIG. 2
BOLT WH 5/16x2 1/2
(2 PLCS)
SB74
WASHER LOCK EXT 8x19
(2 PLCS)
W71
WASHER LOCK EXT 12x19
(2 PLCS)
E77
NUT BARREL WH 5/16x1 1/2
(2 PLCS)
H79
E77
(2)
E71 - MONKEY BAR RAIL - W102369
1 3/8"x3 3/8"x60 5/8" (36x86x1539)
(4) EJ - L BRACKET 54x67 - A100053
(2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294
MONKEY BAR ASSEMBLY
STEP 1
(6)
BUILD A LEFT AND RIGHT TOP RAIL.
BOLT WH
5/16x1 1/2
(2)
AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEPS
FOR A RIGHT ASSEMBLY. SEE BELOW FOR OREINTATION OF
RIGHT SIDE TRIANGLE PLATE.
(2)
BOLT WH
5/16x2
NUT LOCK
5/16
ASSEMBLE WITH HARDWARE AS SHOWN.
E71
(2)
WASHER
FLAT 8x27
(6) T-NUT 5/16
BOLT WH 5/16x1 1/2
(3 PLCS)
EJ
BOLT WH 5/16x2
(2 PLCS)
T-NUT 5/16
(3 PLCS)
QZ
E71
RIGHT SIDE VIEW OF
TRINANGLE PLATE
WASHER FLAT 8x27
(2 PLCS)
NUT LOCK 5/16
(2 PLCS)
T-NUT 5/16
(3 PLCS)
BOLT WH 5/16x1 1/2
(3 PLCS)
BE SURE TO PLACE FLAT SIDE OF
PLATE AGAINST SIDE OF BOARD.
QZ
(2)
E78 - MONKEY BAR UPRIGHT - W102370
1 3/8"x3 3/8"x74 3/4" (36x86x1900)
MONKEY BAR ASSEMBLY
STEP 2
ASSEMBLE WITH HARDWARE AS SHOWN.
REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY.
(4)
BOLT WH
5/16x1 1/2
(4) T-NUT 5/16
T-NUT 5/16
(2 PLCS)
QZ
BOLT WH 5/16x1 1/2
(2 PLCS)
QZ
LEFT SIDE VIEW OF
TRINANGLE PLATE
E78
RIGHT SIDE VIEW OF
TRINANGLE PLATE
E78
(6) EC - METAL RUNG 559 - A100045
MONKEY BAR ASSEMBLY
STEP 3
ASSEMBLE AS SHOWN INTO PRE-DRILLED HOLES.
SCREW TAPPING 14x1-1/2
(6 PLCS)
SCREW
(12) TAPPING
14x1-1/2
EC
E71
E71
E78
E78
EC
SCREW TAPPING 14x1-1/2
(6 PLCS)
(2)
(1)
H81 - MONKEY BAR BRACE - W100993
1"x3 3/8"x53 1/4" (24x86x1352)
H82 - MONKEY BAR GROUND BOARD - W100994
1"x3 3/8"x70 3/8" (24x86x1786)
MONKEY BAR ASSEMBLY
BOLT WH
5/16x1 1/2
LAG SCREW
(4)
BOLT HEX
WH 5/16x2
5/16x2-3/4
(4)
STEP 4
(2)
ASSEMBLE AS SHOWN.
(2)
(2)
WASHER
LOCK EXT
8x19
WASHER (8)
LOCK INT
8x15
WASHER
FLAT 9x18
WASHER
LOCK EXT
12x19
(4)
(2) T-NUT 5/16
(4)
NUT BARREL
WH 5/16x7/8
E78
WASHER LOCK INT 8x15
(2 PLCS)
E78
BOLT HEX 5/16x2-3/4
(2 PLCS)
T-NUT 5/16
(2 PLCS)
WASHER FLAT 9x18
(2 PLCS)
H81
H81
NUT BARREL WH 5/16x7/8
(4 PLCS)
WASHER LOCK EXT 12x19
(4 PLCS)
H82
BOLT WH 5/16x1 1/2
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
LAG SCREW WH 5/16x2
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
(2) DQ - HAND GRIP GREEN PLASTIC - A100028
MONKEY BAR ASSEMBLY
STEP 5
ASSEMBLE WITH HARDWARE AS SHOWN.
E78
E78
(4)
LAG SCREW
WH 1/4x1-1/2
(4)
WASHER
LOCK EXT
6x15
DQ
DQ
LAG SCREW WH 1/4x1-1/2
(4 PLCS)
WASHER LOCK EXT 6x15
(4 PLCS)
(1)
- SL
IDE
B ED
8' Y
E
LLO
W-
A6P
00
(1)
033
M77 - SLIDE BRACE - W4L04711
5/8"x3 3/8"x14 1/4" (16x86x362)
SLIDE ASSEMBLY
STEP 1
(2)
(2)
BOLT WH
5/16x1/2
T-NUT 5/16
SLIDE BED 8' YELLOW
(1 PLC)
BOLT WH 5/16x1/2
(2 PLCS)
M77
T-NUT 5/16
(2 PLCS)
1/4"
USE 'M77' SLIDE BRACE AS A
TEMPLATE FOR DRILLING BOTTOM
HOLE PATTERN IN SLIDE BED. BE SURE
TO PLACE SLIDE BRACE UP 1/4" FROM
BOTTOM EDGE OF SLIDE BED BEFORE
MARKING HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055
(2)
M78 - CENTER SLIDE BRACE - W4L04712
5/8"x3 3/8"x14 1/4" (16x86x362)
(1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054
SLIDE ASSEMBLY
STEP 2
NOTE:
MAKE CERTAIN SUPPORTS
AND SLIDE BED ARE FULLY
ENGAGED WITHIN CHANNEL
OF SLIDE RAILS.
M78
(24)
SLIDE RAIL 8' GREEN RIGHT
(1 PLC)
SCREW PFH 8x3
(24 PLCS)
SLIDE RAIL 8' GREEN LEFT
(1 PLC)
TIP: A HELPER IS REQUIRED FOR THIS STEP.
SCREW PFH
8x3
(1)
(1)
E1 - FORT UPRIGHT - W4L05425
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E2 - FORT UPRIGHT - W2A01681-1
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
K4 - FORT GROUND BOARD - W4L05471
5/8"x5 1/4"x70 1/4" (16x134x1783)
(1)
G1 - SWING BEAM ATTACHMENT RAIL - W101163
1"x5 1/4"x44 1/4" (24x134x1124)
(1)
(1)
K5 - FORT RAIL - W101164
5/8"x5 1/4"x44 1/4" (16x134x1124)
(1)
O1 - WALL RAIL - W4L05429
5/8"x1 3/8"x44 1/4" (16x34x1124)
H3 - FLOOR JOIST - W101166
1"x3 3/8"x44 1/4" (24x86x1124)
STEP 1
SCREW PFH 8x1 1/2
(2 PLCS)
BOLT WH 5/16x2 1/4
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
G1
(6)
BOLT WH
5/16x2 1/4
(8)
BOLT WH
5/16x2
(2)
O1
SCREW PFH
8x1 1/2
(14)
BOLT WH 5/16x2
(4 PLCS)
(21)
WASHER
LOCK EXT
8x19
T-NUT 5/16
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x2 1/4
(2 PLCS)
K5
7/8"
E1
E2
H3
WASHER LOCK EXT 8x19
(2 PLCS)
PILOT HOLES FACE OUT
T-NUT 5/16
(11 PLCS)
BOLT WH 5/16x2
(4 PLCS)
PILOT HOLES FACE OUT
T-NUT 5/16
(4 PLCS)
K4
T-NUT 5/16
(2 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
T-NUT 5/16
(4 PLCS)
E3 - FORT UPRIGHT - W4L05419
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
(1)
E4 - FORT UPRIGHT - W4L05418
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
(1)
H3 - FLOOR JOIST - W101166
1"x3 3/8"x44 1/4" (24x86x1124)
(1)
K4 - FORT GROUND BOARD - W4L05471
5/8"x5 1/4"x70 1/4" (16x134x1783)
K6 - ARCHED FORT RAIL - W101174
5/8"x5 1/4"x44 1/4" (16x134x1124)
(1) SQ - "A" REVISION TAG - A100314
STEP 2
(13)
T-NUT 5/16
(2)
(6)
BOLT WH 5/16x2
(2 PLCS)
(8)
K6
WASHER
LOCK EXT
8x19
(2)
BOLT WH
5/16x2 1/4
BOLT WH
5/16x2
SCREW PWH
8x5/8
WASHER LOCK EXT 8x19
(2 PLCS)
PILOT HOLES FACE OUT
E3
E4
T-NUT 5/16
(4 PLCS)
BOLT WH 5/16x2 1/4
(2 PLCS)
SQ
T-NUT 5/16
(1 PLC)
WASHER LOCK EXT 8x19
(2 PLCS)
PILOT HOLES FACE OUT
H3
T-NUT 5/16
(4 PLCS)
SCREW PWH 8x5/8
(2 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
SQ
BOLT WH 5/16x2
(4 PLCS)
CENTERED
K4
T-NUT 5/16
(4 PLCS)
(1)
E8 - FORT UPRIGHT - W4L05473
1 3/8"x3 3/8"x76 1/2" (36x86x1942)
(1)
(1)
(1)
E5 - FORT UPRIGHT - W101169
1 3/8"x3 3/8"x76 1/2" (36x86x1942)
K6 - ARCHED FORT RAIL - W101174
5/8"x5 1/4"x44 1/4" (16x134x1124)
(1)
H3 - FLOOR JOIST - W101166
1"x3 3/8"x44 1/4" (24x86x1124)
K5 - FORT RAIL - W101164
5/8"x5 1/4"x44 1/4" (16x134x1124)
STEP 3
(2)
BOLT WH
5/16x2 1/4
(8)
BOLT WH
5/16x2
(10)
BOLT WH 5/16x2
(4 PLCS)
WASHER
LOCK EXT
8x19
(12)
K6
T-NUT 5/16
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x2 1/4
(2 PLCS)
H3
WASHER LOCK EXT 8x19
(2 PLCS)
T-NUT 5/16
(4 PLCS)
PILOT HOLES FACE OUT
E8
BOLT WH 5/16x2
(4 PLCS)
E5
T-NUT 5/16
(4 PLCS)
K5
PILOT HOLES FACE OUT
WASHER LOCK EXT 8x19
(4 PLCS)
T-NUT 5/16
(4 PLCS)
(1) EJ - L BRACKET 54x67
-A100053
(1)
(1)
STEP 4
K1 - GROUND BOARD - W101168
5/8"x5 1/4"x74 5/8" (16x134x1896)
K10 - GROUND BOARD - W101173
5/8"x5 1/4"x31" (16x134x788)
O1
E2
(8)
E3
(2)
K6
LAG SCREW
WH 5/16x2
SCREW
TAPPING
14x3/4
E4
(8)
E5
K6
SCREW TAPPING 14x3/4
(2 PLCS)
E1
K4
E8
LARGER
OPENING
K10
K1
K10
K5
L BRACKET 54x67
(1 PLC)
WASHER LOCK EXT 8x19
(8 PLCS)
LAG SCREW WH 5/16x2
(8 PLCS)
WASHER
LOCK EXT
8x19
(1)
(1)
M14 - FLOOR SUPPORT - W4L05442
5/8"x3 3/8"x74 5/8" (16x86x1896)
(1)
M12 - FLOOR SUPPORT - W4L05441
5/8"x3 3/8"x74 5/8" (16x86x1896)
K2 - DOUBLE ARCHED FORT RAIL - W101177
5/8"x5 1/4"x74 5/8" (16x134x1896)
(1)
K3 - ARCHED FORT RAIL - W101178
5/8"x5 1/4"x74 5/8" (16x134x1896)
(1)
M8 - PERGOLA WALL RAIL - W101204
5/8"x3 3/8"x43" (16x86x1092)
12
10
13
11
14
12
15
13
STEP 5
11
9
(20)
2
2
3
1
4
5
3
6
4
7
5
8
6
9
7
10
8
!
LAG SCREW
WH 5/16x2
22
21
20
19
17
18
15
16
14
12
13
11
10
9
8
7
6
5
4
3
2
1
1
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
LAG SCREW WH 5/16x2
(6 PLCS)
(20)
WASHER LOCK EXT 8x19
(6 PLCS)
WASHER
LOCK EXT
8x19
LAG SCREW WH 5/16x2
(8 PLCS)
K2
WASHER LOCK EXT 8x19
(8 PLCS)
K3
M12
K3
M8
M8
M14
LAG SCREW WH 5/16x2
(6 PLCS)
WASHER LOCK EXT 8x19
(6 PLCS)
(2)
H5 - OUTER FLOOR SUPPORT - W101183
1"x3 3/8"x44 1/4" (24x86x1124)
(2)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
STEP 6
E8
E5
SCREW PFH
8x2
(16)
H3
E1
!
14
12
13
11
12
10
11
5
3
4
2
3
2
1
4
6
5
7
6
8
7
9
8
10
9
13
15
SCREW PFH 8x2
(12 PLCS)
19
20
21
15
16
17
18
13
14
11
12
8
9
10
6
7
1
2
3
4
5
1
22
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
H5
M14
H3
H5
E4
M12
E2
E3
E4
J1
H5
SCREW PFH 8x2
(4 PLCS)
(11)
M2 - FLOOR BOARD - W4L05423
5/8"x3 3/8"x75 7/8" (16x86x1928)
STEP 7
SCREW PFH 8x1 1/2
(77 PLCS)
(77)
E1
E2
M2
M2
E5
E4
E3
E5
SCREW PFH
8x1 1/2
(2)
Y1 - END FLOOR BOARD - W101179
5/8"x4"x40 1/8" (16x102x1020)
(2)
Y2 - END FLOOR BOARD - W101171
5/8"x4"x30 1/4" (16x102x768)
STEP 8
SCREW PFH 8x1 1/2
(28 PLCS)
E1
(28)
E4
Y1
E3
Y2
E2
Y1
E5
E5
Y2
SCREW PFH
8x1 1/2
(4)
(2)
M13 - WALL RAIL - W101185
5/8"x3 3/8"x10" (16x86x254)
(1)
M15 - WALL RAIL - W101186
5/8"x3 3/8"x11 1/4" (16x86x287)
STEP 9
M17 - WALL RAIL - W4L05428
5/8"x3 3/8"x44 1/4" (16x86x1124)
(1)
M5 - WALL RAIL - W101187
5/8"x3 3/8"x43" (16x86x1092)
LAG SCREW WH 5/16x2
(4 PLCS)
LAG SCREW
WH 5/16x2
(4)
WASHER LOCK EXT 8x19
(10 PLCS)
(6)
E1
BOLT WH 5/16x2
(6 PLCS)
BOLT WH
5/16x2
E4
(10)
WASHER
LOCK EXT
8x19
M15
M15
M17
M13
M13
M13
M5
M13
E8
E3
E5
E2
(2) EJ - L BRACKET 54x67
-A100053
(2)
(2)
M10 - FORT RAIL - W101190
5/8"x3 3/8"x23 7/8" (16x86x605)
M9 - HANDLE WALL RAIL - W101191
5/8"x3 3/8"x25 5/8" (16x86x652)
STEP 10
• ATTACH 'M10' FORT RAILS.
• ATTACH 'EJ' BRACKETS
(4)
SCREW
TAPPING
14x3/4
FIG. 1
(16)
SCREW PFH 8x1 1/8
(8 PLCS)
SCREW PFH
8x1 1/8
PRE-DRILL 1/8" HOLES
FOR L BRACKETS
E4
M10
M9
E2
SCREW TAPPING 14x3/4
(4 PLCS)
E1
M9
M15
FIG. 2
M10
M15
M9
L BRACKET 54x67
(2 PLCS)
SCREW PFH 8x1 1/8
(8 PLCS)
1 1/2"
TYP
3 3/4"
TYP
M9 & M15
FLUSH
(2)
M10 - FORT RAIL - W101190
5/8"x3 3/8"x23 7/8" (16x86x605)
(2)
M1 - FORT PICKET - W4L05420
5/8"x3 3/8"x37 3/8" (16x86x948)
STEP 11
SCREW PFH 8x1 1/8
(8 PLCS)
E4
E8
K6
(16)
SCREW PFH
8x1 1/8
K6
M10
M1
M10
SCREW PFH 8x1 1/8
(8 PLCS)
'M1' & 'M10' PLACEMENT DIAGRAM
E5
2 1/2"
M1
K6
E3
3 3/4"
K6
M10
FLUSH
(6)
M10 - FORT RAIL - W101190
5/8"x3 3/8"x23 7/8" (16x86x605)
STEP 12
SCREW PFH 8x1 1/8
(24 PLCS)
E2
E1
(24)
SCREW PFH
8x1 1/8
M10
1 3/4"
2 3/4"
TYP
E3
3 3/4"
TYP
RAIL SPACING
E5
E5
(1)
E6 - PERGOLA UPRIGHT - W4L05415
1 3/8"x3 3/8"x71 1/8" (36x86x1807)
(2)
(1)
E7 - PERGOLA UPRIGHT - W4L05424
1 3/8"x3 3/8"x71 1/8" (36x86x1807)
(1)
H6 - PERGOLA SIDE RAIL - W4L05416
1"x3 3/8"x33 3/8" (24x86x848)
N4 - SAFETY BOARD - W4L05440
5/8"x2 3/8"x70 1/4" (16x60x1783)
STEP 13
BOLT WH
5/16x2 1/4
(4)
(7)
BOLT WH
5/16x2
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x2 1/4
(4 PLCS)
(7)
T-NUT 5/16
(2 PLCS)
T-NUT 5/16
(11)
H6
WASHER
LOCK EXT
8x19
H6
HOLE FACES FRONT
N4
E6
E7
T-NUT 5/16
(1 PLC)
BOLT WH 5/16x2
(3 PLCS)
WASHER LOCK EXT 8x19
(3 PLCS)
BOLT WH 5/16x2
(4 PLCS)
T-NUT 5/16
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
(10)
H8 - PERGOLA SIDE RAIL - W4L05417
1"x3 3/8"x29 3/8" (24x86x745)
(1)
STEP 14
P1 - PERGOLA SUPPORT RAIL - W4L05422
1 3/8"x1 3/8"x40 1/8" (36x36x1020)
H8
(2)
P1
FRONT VIEW
LAG SCREW
WH 5/16x2 1/2
(10)
SCREW PFH
8x2 1/2
(20)
SCREW PFH
8x1 1/2
(2)
H8
WASHER
LOCK EXT
8x19
LAG SCREW WH 5/16x2 1/2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
SCREW PFH 8x2 1/2
(10 PLCS)
P1
VIEW FROM INSIDE FORT
SCREW PFH 8x1 1/2
(20 PLCS)
M8
(2)
J2 - PICNIC SUPPORT - W4L05436
1"x2 3/8"x6 3/4" (24x60x170)
(1)
(4)
H2 - TOYBOX SIDE BOARD - W4L05435
1"x3 3/8"x12" (24x86x305)
(1)
N6 - TOY BOX BOARD - W4L05438
5/8"x2 3/8"x6 5/8" (16x60x168)
(1)
L1 - TOY BOX BOARD - W4L05437
5/8"x4 3/8"x43" (16x112x1092)
M19 - TOY BOX BOARD - W4L05426
5/8"x3 3/8"x43" (16x86x1092)
STEP 15
TOY BOX SEAT
(4)
N6
SCREW PFH
8x1 1/8
SCREW PFH 8x1 1/8
(4 PLCS)
M19
(8)
SCREW PFH
8x1 3/4
L1
L1
N6
3/4"
20 3/8"
M19
TOY BOX SIDE
FLUSH
SCREW PFH 8x1 3/4
(4 PLCS EACH SIDE)
FLUSH
J2
H2
NOTE:
MAKE (2) SIDES
H2
(2) TOY BOX SIDE
ASSEMBLY
(1)
(1) TOY BOX SEAT ASSEMBLY
N7 - TOY BOX GROUND BOARD - W4L05475
5/8"x2 3/8"x43" (16x60x1092)
(1)
(2)
K7 - TOY BOX BOARD - W4L05434
5/8"x5 1/4"x43" (16x134x1092)
M19 - TOY BOX BOARD - W4L05426
5/8"x3 3/8"x43" (16x86x1092)
STEP 16
TOY BOX SEAT
ASSEMBLY (1 PLC)
SCREW PFH 8x1 1/2
(8 PLCS)
FIG. 1
TOY BOX SIDE
ASSEMBLY (2 PLCS)
(24)
SCREW PFH
8x1 1/2
FIG. 2
L1
M19
M19
5/8"
K7
M19
H2
N7
SCREW PFH 8x1 1/2
(6 PLCS)
FIG. 3
L1
M19
M19
SCREW PFH
8 x 1 1/2"
(6 PLCS)
K7
N7
M19
SCREW PFH 8x1 1/2
(4 PLCS)
(1) TOY BOX ASSEMBLY
STEP 17
(8)
E6
E7
SCREW PFH 8x1 1/2
(4 PLCS)
K4
SCREW PFH 8x1 1/2
(4 PLCS)
12 3/4"
K4
TOY BOX PLACEMENT
SCREW PFH
8x1 1/2
(2)
M7 - TABLE TOP BOARD - W4L05413
5/8"x3 3/8"x43" (16x86x1092)
(1)
M16 - PICNIC CENTER BOARD - W4L05414
5/8"x3 3/8"x40 1/8" (16x86x1020)
(1)
STEP 18
N5 - TOY BOX BOARD - W4L05439
5/8"x2 3/8"x8 5/8" (16x60x220)
H1 - PICNIC SUPPORT - W4L05427
1"x3 3/8"x10 1/8" (24x86x258)
(2)
SCREW PFH 8x1 1/2
(12 PLCS)
(4)
(4)
BOLT WH
5/16x2 1/4
(12)
SCREW PFH
8x1 1/2
(5)
SCREW PFH
8x1 1/8
T-NUT 5/16
(4)
WASHER
LOCK EXT
8x19
H1
T-NUT 5/16
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
E7
BOLT WH 5/16x2 1/4
(4 PLCS)
M7
H1
APPROXIMATELY
3/4"
N4
N5
M7
N5
H1
M16
E6
M7
20 3/8"
APPROXIMATELY
SCREW PFH 8x1 1/8
(5 PLCS)
(6)
M11 - FORT RAIL - W101203
5/8"x3 3/8"x20 3/8" (16x86x518)
STEP 19
1 1/2"
(24)
SCREW PFH 8x1 1/8
(24 PLCS)
M11
SCREW PFH
8x1 1/8
(2)
N1 - SUNBURST CROSS BRACE - W4L05433
Y3 - SUNBURST HALF MOON - W4L05430
5/8"x2 3/8"x33" (16x60x838)
(2)
5/8"x4"x12" (16x102x306)
(4)
N2 - SUNBURST SPOKE - W4L05432
5/8"x2 3/8"x7 7/8" (16x60x200)
(2)
N3 - VERTICAL SUNBURST SPOKE - W4L05431
5/8"x2 3/8"x12 3/8" (16x60x315)
STEP 20
FIG 1
NOTE:
PIECE ORIENTATION.
N3
SCREW PFH 8x1 1/8
(6 PLCS)
N2
(12)
SCREW PFH
8x1 1/8
N2
N1
Y3
NOTE:
MAKE 2 SUNBURST ASSEMBLIES.
FIG 2
BACK SIDE
FIG 3
FRONT SIDE
16"
1 1/8"
(4)
M3 - ROOF TRUSS - W4L05421
5/8"x3 3/8"x37 3/4" (16x86x960)
(1)
M17 - WALL RAIL - W4L05428
5/8"x3 3/8"x44 1/4" (16x86x1124)
STEP 21
(4)
M3
BOLT WH
5/16x2 3/4
M3
SWING BEAM SIDE
E1
(4)
M17
WASHER
LOCK EXT
8x19
E2
BOLT WH 5/16x2 3/4
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
M3
M3
DECK SIDE
WASHER LOCK EXT 8x19
(2 PLCS)
K6
BOLT WH 5/16x2 3/4
(2 PLCS)
E4
E3
(2) SUNBURST ASSEMBLY
STEP 22
3 1/8"
(12)
SCREW PFH
8x1 1/8
SWING BEAM SIDE
3 1/8"
DECK SIDE
SCREW PFH 8x1 1/8
(6 PLCS PER ASSY)
DECK SIDE
SWING BEAM SIDE
(2) RP2 - ROOF PANEL - W2A01675
1 3/8"x19 3/8"x48 1/4" (35x491x1224)
(2) RP1 - ROOF PANEL - W2A01676
1 3/8"x19 1/8"x48 1/4" (35x486x1224)
STEP 23
FLUSH
RP1
M3
M3
(16)
SCREW PFH
8x1 1/2
NOTE:
REPEAT FOR DECK SIDE.
SCREW PFH 8x1 1/2
(4 PLCS PER PANEL)
RP1
RP2
(2) DQ - HAND GRIP GREEN PLASTIC - A100028
STEP 24
WASHER FLAT 9x18
(4 PLCS)
(4)
SCREW
TAPPING
14x1-1/2
(4)
WASHER
FLAT 9x18
(4)
WASHER
LOCK INT
8x15
WASHER LOCK INT 8x15
(4 PLCS)
SCREW TAPPING 14x1-1/2
(4 PLCS)
HAND GRIP GREEN PLASTIC
(2 PLCS)
REFERENCE VIEW
LADDER ASSEMBLY
STEP 25
(2)
BOLT WH
5/16x1 1/4
(2)
WASHER
LOCK EXT
8x19
(2)
T-NUT 5/16
BOLT WH 5/16x1 1/4
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
T-NUT 5/16
(2 PLCS)
LADDER ASSEMBLY
(2) DQ - HAND GRIP GREEN PLASTIC - A100028
STEP 26
HAND GRIP GREEN PLASTIC
(2 PLCS)
T-NUT 1/4
(4 PLCS)
WASHER FLAT 9x18
(4 PLCS)
WASHER LOCK INT 8x15
(4 PLCS)
BOLT PTH 1/4x1
(4 PLCS)
REFERENCE VIEW
(4)
WASHER
LOCK INT
8x15
(4)
(4)
WASHER
FLAT 9x18
(4)
T-NUT 1/4
BOLT PTH
1/4x1
ROCK LADDER ASSEMBLY
STEP 27
(2)
BOLT WH 5/16x1 1/4
(2 PLCS)
(2)
BOLT WH
5/16x1 1/4
WASHER
LOCK EXT
8x19
WASHER LOCK EXT 8x19
(2 PLCS)
REFERENCE VIEW
ROCK LADDER ASSEMBLY
MONKEY BAR ASSEMBLY
STEP 28
BOLT WH 5/16x1/2
(4 PLCS)
T-NUT 5/16
(4 PLCS)
(4)
(4)
MONKEY BAR ASSEMBLY
BOLT WH
5/16x1/2
T-NUT 5/16
SWING BEAM ASSEMBLY
STEP 29
(4)
T-NUT 5/16
(4 PLCS)
(4)
(4)
(4)
BOLT HEX
5/16x1 1/4
WASHER
FLAT 8x27
T-NUT 5/16
WASHER
SPLIT 5/16
BOLT HEX 5/16x1 1/4
(4 PLCS)
WASHER SPLIT 5/16
(4 PLCS)
WASHER FLAT 8x27
(4 PLCS)
SWING BEAM ASSEMBLY
(1)
(2) KN - CHAIN GREEN 31" - A100177
- TRAPEZE - A6P00034
(2) HD - SWING SEAT YELLOW - A100171
(6) FA - QUICK LINK - A100069
(4) EZ - CHAIN GREEN 51.25" - A100068
STEP 30
TIGHTEN
QUICK
LINK
INSERT CHAIN
INTO
QUICK LINK
TRAPEZE
(1 PLC)
CHAIN GREEN 31"
(2 PLCS)
SWING SEAT YELLOW
(2 PLCS)
CHAIN GREEN 51.25"
(4 PLCS)
QUICK LINK
(6 PLCS)
SLIDE ASSEMBLY
STEP 31
(2)
(2)
BOLT WH
5/16x1/2
T-NUT 5/16
SLIDE ASSEMBLY
BOLT WH 5/16x1/2
(2 PLCS)
11 3/8"
4 3/8"
2 3/8"
DRILLING DIAGRAM
(2) 3/8" HOLES
T-NUT 5/16
(2 PLCS)
(8) - GROUND STAKE REBAR - A4M00527
Anchoring Instructions
LAG SCREW
WH 5/16x1 1/2
(4)
STEP 32
• TAP IN GROUND STAKES AT AN
APPROXIMATE 45° ANGLE AT THE
LOCATIONS SHOWN.
STAKE C
(2 PLCS)
WASHER LOCK
EXT 12x19
(2 PLCS)
BOLT WH
5/16x1 1/4
NUT BARREL
5/16x7/8
(2 PLCS)
(4)
(2)
GROUND STAKE
REBAR (2 PLCS)
• USING GROUND
STAKES AS A
GUIDE, DRILL
7/16" DIA HOLES.
(2)
BOLT WH
5/16x1/2
(2 PLCS)
STAKE C
NUT BARREL
WH 5/16x7/8
(2)
(2)
WASHER
LOCK EXT
12x19
BOLT WH
5/16x1/2
NUT BARREL
WH 5/16x5/8
STAKE A
(1 PLC)
STAKE A
(1 PLC)
STAKE B
(2 PLCS)
STAKE A
(1 PLC)
STAKE A
(1 PLC)
NOTE:
FAILURE TO USE GROUND STAKES CAN
VOID WARRANTY & CAUSE INJURY!
LAG SCREW
WH 5/16x1 1/2
(4 PLCS)
BOLT WH 5/16x1 1/4
(2 PLCS)
STAKE A
GROUND STAKE
REBAR (4 PLCS)
GROUND STAKE
REBAR (2 PLCS)
FINAL STEP
DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR
TIGHTNESS. MAKE SURE EVERY BOARD IS SECURE
AND MAKE SURE THE PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
STAKE B
WASHER
LOCK EXT
12x19 (2 PLCS)
NUT BARREL WH 5/16x5/8
(2 PLCS)
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery
brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of
one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood,
hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to
the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing
from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is
required to assure maximum life and performance of this product and failure by the owner to maintain the
product according to the maintenance requirements may void this warranty. Maintenance guidelines are
provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
•
•
•
•
•
•
•
Labor for any inspection
Labor for replacement of any defective item(s)
Incidental or consequential damages
Cosmetic defects which do not affect performance or integrity of a part or the entire product
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect
performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the
original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified
products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery
product be used in public settings. Such use may lead to product failure and potential injury. Any and all public
use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind,
express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state
or province to province. This warranty excludes all consequential damages, however, some states do not allow
the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
31 days to 1 year
Customer Pays
$0 and free shipping
$0 + S&H
Wood Rot and Decay Only
1 year
2 years
3 years
4 years
5 years
Over 5 years
$0 and free shipping
20% + S&H
40% + S&H
60% + S&H
80% + S&H
100% + S&H
Rev5/20/10 BRS
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