cv-d_manual

cv-d_manual
www.jbctools.com
English
Compact Desoldering Station
with Pneumatic Pump
Ref. CV-D
Packing List
The following items should be included:
CSV Control Unit
Ref. CSV-1D (120V)
CSV-2D (230V)
CSV-9D (100V)
Power Cord
Ref. 0009417 (100V/120V)
0009401 (230V)
2
Micro Desoldering Iron
Ref. DS360-A
Brass Wool
Ref. CL6210
Sponge
Ref. S0354
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DS360-A Accessories
Ref. 0010259
Tips
(5 units)
Ref. C360002
Tips
Cleaning Rods
(5 units)
Ref. 0008466
Ref. C360004
Filter
Cleaning brush
(2 units)
Ref. 0008297
Ref. 0008473
Pneumatic Desoldering Module
Ref. MV-A
50 Filter Box
Ref. 0005966
Cotton Filters
Ref. 0781046
Solder Collector
(2 units)
Ref. 0008467
Escape Filter
Ref. 0008446
Manual
Suction Filter
Ref. 0821830
Module Cable connector
Ref. 0010207
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Compact Desoldering Station
with Pneumatic Pump
Ref. CV-D
3
Features
Cable collector
Adjustable Stand:
Intelligent Heat
Management
Process Control
Tip Cleaning System
Micro
Desoldering Iron
Ref. DS360-A
USB-B
Module
Cable onnector
Ref. 0010207
Equipotential
connection
Main switch
Fuse
Power Socket
Air pressure range
supply (4 - 6 bar)*
Suction Filter
Ref. 0821830
*It is required available compressed air at the operator´s bench.
4
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Adjustable Stand
Tilt the tool stand to suit your work position.
Cable collector
Place the cable on the collector and adjust to keep work area free of cable.
5
Tip Cleaning System
Select the option that best suits your tip cleaning needs.
Splashguard
Brass Wool
Ref. CL6210
Very effective cleaning method. Leaves a small layer
of solder on the tip preventing oxidation between
cleaning and rewetting.
More options for the splashguard (not supplied):
Metal Brush
Ref. CL6220
When used carefully,
it provides a more
thorough cleaning.
Inox Wool
Ref. CL6205
Provides a superior
cleaning on the tip.
Tip Wipe
Sponge
Ref. S0354
The least harmful cleaning method. Keep the sponge
damp with distilled water when working to avoid tip
wear.
6
Tapping:
Wiping:
Tap gently to remove the excess
solder.
Use the slots to wipe off any
remaining particles.
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USB Connector
Download the latest softwares from our website to improve your soldering station.
JBC Updater
www.jbctools.com/software.html
Update the station software via USB connection:
Cable USB AB
JBC
Updater
JBC Manager
www.jbctools.com/manager.html
Manage and monitor as many stations as your Windows PC can handle by using the JBC Manager software. You can export data to other PCs.
any JBC
station
Cable
USB AB
USB
Hub
JBC
Manager
Manager Settings
Change settings for a group
of JBC stations at the same
time.
Register Settings
Create graphs of the
soldering process in real time
with power and temperature
data.
7
Operation
The JBC Exclusive Heating System
This revolutionary technology is able to recover tip temperature extremely quickly.
This allows the user to work at a lower temperature.
As a result, tip life increases x5 times.
2. Sleep
1. Work
3. Hibernation
Long time
in the stand
Lift tool from the stand and
the tool tip will heat up to the
selected temperature.
Selected temp. 3 5 0 o C
350 c
0
Power 10%
Change temperature
(from 180 to 450ºC)
Tool Settings:
· Select temperature levels
· Fix one temperature
8
When the tool is in the stand,
the temperature reduces to
Sleep temperature (pre-set
260ºC / 500ºF).
Sleep
After long periods in the stand
(pre-set 30 min), the power is cut
and the tool cools down to room
temperature.
Hibernation
Tool in the stand
Tool in the stand after sleep
No heat
A c t u a l T e m p . 2 6 0 oC
A c t u a l T e m p . 2 0 oC
Tool Settings:
· Set Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)
Tool Settings:
· Set Hibernation delay (from 0 to 35 min or no
hibernation)
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Process Control
Work Screen
Fixed temp. 3 5 0 o C
Levels ºC 2 7 0 3 5 0 4 0 0
Displays a specific fixed temp.
Shown when you have
selected temp. levels.
Selected temp. 3 5 0 o C
350 0c
This screen provides
useful information of tool
status in real time.
Power 10%
Menu Screen
Main menu
Original PIN: 0105
Station settings
1
2
3
4
Temp unit
Maximum temp
Minimum temp
Help text
5 Beep
6 Change PIN
Back
1
2
3
Exit
Reset settings
Station settings
Tool settings
4
5
Counters
Program version
Counters
Tool settings
Celsius
4000C
2000C
OFF
ON
1 Fix one temp
----2 Temp levels set
OFF
3 Sleep delay
0 min
1 Plugged hours
2 Working hours
3 Sleep hours
0
0
0
4
5
6
7
0
0
0
0
Tool DS
4 Sleep temp
2600C
5 Hibernation delay 30 min
6 Temp adjust
+ o oC
Back
Tool DS
Hibernation hours
No tool hours
Sleep cycles
Desold cycles
Back
9
Changing the Tip
1. Remove the tip by using a flat-nosed pliers. Twist the tip and pull.
2. Insert the new tip and follow the same steps conversely.
Important:
Change tips only when the tool is hot.
Do not hold the tip on the spring clamp.
Compatible tips
The CS and CV desoldering stations work with C360 tip range. Find the model that best suits your
desoldering needs on www.jbctools.com
Aø
Bø
C360-001
C360-002
C360-003
ØA: 1
ØB: 0.8
Ømax.pin: 0.4
ØA: 1.2
ØB: 0.8
Ømax.pin: 0.6
ØA: 1.4
ØB: 1
Ømax.pin: 0.8
C360-004
C360-007
C360-006
ØA: 1.4
ØB: 1
Ømax.pin: 0.8
ØA: 1.9
ØB: 1.4
Ømax.pin: 1.2
ØA: 3
ØB: 1.5
Ømax.pin: 1.3
Tip selection
Remember to select the biggest tip possible for your application: Ø Inner nozzle > Ø Pin.
Ø Inner nozzle
Ø Pin
10
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Changing the Heating Element
1. Pull off the filter and the solder collector.
2. Undo the fixing screw indicated in the picture and remove the heating element.
3. Insert the new heating element following the same steps conversely.
Heating element
Ref. DSV-DS
Fixing screw
Filter
Solder Collector
Changing the Pump Filters
Important:
Do not open the
Suction filter with
sharp pointed
objects in order
to avoid damage.
Suction filter
Ref. 0821830
Cotton filters
Ref. 0781046
O Ring
Ref. 0007717
Escape Filter
Ref. 0008446
Filter cover
Ref. 0004710
Spare filters
Ref. 0005966
11
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station’s screen with a glass cleaner
or a damp cloth.
- Use a damp cloth to clean the casing and
the tool. Alcohol can only be used when
cleaning the metal parts.
Clean
periodically
- Periodically check that the metal parts of
the tool/stand are clean so that the station
can detect when the tool is in the stand.
- Maintain tip surface clean and tinned prior
to storage in order to avoid tip oxidation.
Rusty and dirty surfaces reduce heat
transfer to the solder joint.
- Periodically check all cables, tubes and
filters to ensure proper solder suction.
- Replace a blown fuse as follows:
Remove the fuse by pulling the black cap.
If necessary use a tool to lever it off.
Press the new fuse into the holder and
replace it in the station.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
12
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Safety
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause
fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts. Antistatic handle of soldering irons is electrically
conductive.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is
turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite even when
out of sight.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given
adequate supervision or instruction concerning use of the appliance and understand the hazards
involved. Children must not play with the appliance. Maintenance shall not be carried out by
children unless supervised.
13
Exploded View
14
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Specifications
CV-1D 120V 50/60Hz. Input fuse: 2A. Output: 23,5V.
CV-2D 230V 50/60Hz. Input fuse: 1A. Output: 23,5V.
CV-9D 100V 50/60Hz. Input fuse: 2A. Output: 23,5V.
- Total weight and size: 2,8 Kg (6.2lb) 150 x 175 x 145 mm
- Temperature selection: 180-450°C (356-842°F)
- Output Peak Power: 40W
- Tip to ground resistance: <2 ohms
- Safety transformer, mains separator and double isolation.
- Ambient operating temp: 10-40 ºC / 50-104 ºF
- USB connector station-PC
MV-A
- Total weight and size: 0.7 kg (1.6 lb) 145 x 55 x 225 mm
- Air pressure range supply: 4 - 6 bar
- Vacuum (at 6 bar): 90% / 680mmHg / 26.8 inHg
- Flow rate: 15 SLPM
Comply with CE standards.
ESD protected housing “skin effect”.
15
This product should not be thrown in the garbage.
In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
www.jbctools.com
0014657-0714
Warranty
JBC’s 2 year warranty covers this equipment
against all manufacturing defects, including the
replacement of defective parts and labour.
Warranty does not cover product wear due to use
or mis-use.
In order for the warranty to be valid, equipment
must be returned, postage paid, to the dealer
where it was purchased.
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