www.jbctools.com English Compact Desoldering Station with Pneumatic Pump Ref. CV-D Packing List The following items should be included: CSV Control Unit Ref. CSV-1D (120V) CSV-2D (230V) CSV-9D (100V) Power Cord Ref. 0009417 (100V/120V) 0009401 (230V) 2 Micro Desoldering Iron Ref. DS360-A Brass Wool Ref. CL6210 Sponge Ref. S0354 w w w.jbctools.com DS360-A Accessories Ref. 0010259 Tips (5 units) Ref. C360002 Tips Cleaning Rods (5 units) Ref. 0008466 Ref. C360004 Filter Cleaning brush (2 units) Ref. 0008297 Ref. 0008473 Pneumatic Desoldering Module Ref. MV-A 50 Filter Box Ref. 0005966 Cotton Filters Ref. 0781046 Solder Collector (2 units) Ref. 0008467 Escape Filter Ref. 0008446 Manual Suction Filter Ref. 0821830 Module Cable connector Ref. 0010207 w w w.jbctools.com Compact Desoldering Station with Pneumatic Pump Ref. CV-D 3 Features Cable collector Adjustable Stand: Intelligent Heat Management Process Control Tip Cleaning System Micro Desoldering Iron Ref. DS360-A USB-B Module Cable onnector Ref. 0010207 Equipotential connection Main switch Fuse Power Socket Air pressure range supply (4 - 6 bar)* Suction Filter Ref. 0821830 *It is required available compressed air at the operator´s bench. 4 w w w.jbctools.com Adjustable Stand Tilt the tool stand to suit your work position. Cable collector Place the cable on the collector and adjust to keep work area free of cable. 5 Tip Cleaning System Select the option that best suits your tip cleaning needs. Splashguard Brass Wool Ref. CL6210 Very effective cleaning method. Leaves a small layer of solder on the tip preventing oxidation between cleaning and rewetting. More options for the splashguard (not supplied): Metal Brush Ref. CL6220 When used carefully, it provides a more thorough cleaning. Inox Wool Ref. CL6205 Provides a superior cleaning on the tip. Tip Wipe Sponge Ref. S0354 The least harmful cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear. 6 Tapping: Wiping: Tap gently to remove the excess solder. Use the slots to wipe off any remaining particles. w w w.jbctools.com USB Connector Download the latest softwares from our website to improve your soldering station. JBC Updater www.jbctools.com/software.html Update the station software via USB connection: Cable USB AB JBC Updater JBC Manager www.jbctools.com/manager.html Manage and monitor as many stations as your Windows PC can handle by using the JBC Manager software. You can export data to other PCs. any JBC station Cable USB AB USB Hub JBC Manager Manager Settings Change settings for a group of JBC stations at the same time. Register Settings Create graphs of the soldering process in real time with power and temperature data. 7 Operation The JBC Exclusive Heating System This revolutionary technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life increases x5 times. 2. Sleep 1. Work 3. Hibernation Long time in the stand Lift tool from the stand and the tool tip will heat up to the selected temperature. Selected temp. 3 5 0 o C 350 c 0 Power 10% Change temperature (from 180 to 450ºC) Tool Settings: · Select temperature levels · Fix one temperature 8 When the tool is in the stand, the temperature reduces to Sleep temperature (pre-set 260ºC / 500ºF). Sleep After long periods in the stand (pre-set 30 min), the power is cut and the tool cools down to room temperature. Hibernation Tool in the stand Tool in the stand after sleep No heat A c t u a l T e m p . 2 6 0 oC A c t u a l T e m p . 2 0 oC Tool Settings: · Set Sleep temperature · Set Sleep delay (from 0 to 9 min or no Sleep) Tool Settings: · Set Hibernation delay (from 0 to 35 min or no hibernation) w w w.jbctools.com Process Control Work Screen Fixed temp. 3 5 0 o C Levels ºC 2 7 0 3 5 0 4 0 0 Displays a specific fixed temp. Shown when you have selected temp. levels. Selected temp. 3 5 0 o C 350 0c This screen provides useful information of tool status in real time. Power 10% Menu Screen Main menu Original PIN: 0105 Station settings 1 2 3 4 Temp unit Maximum temp Minimum temp Help text 5 Beep 6 Change PIN Back 1 2 3 Exit Reset settings Station settings Tool settings 4 5 Counters Program version Counters Tool settings Celsius 4000C 2000C OFF ON 1 Fix one temp ----2 Temp levels set OFF 3 Sleep delay 0 min 1 Plugged hours 2 Working hours 3 Sleep hours 0 0 0 4 5 6 7 0 0 0 0 Tool DS 4 Sleep temp 2600C 5 Hibernation delay 30 min 6 Temp adjust + o oC Back Tool DS Hibernation hours No tool hours Sleep cycles Desold cycles Back 9 Changing the Tip 1. Remove the tip by using a flat-nosed pliers. Twist the tip and pull. 2. Insert the new tip and follow the same steps conversely. Important: Change tips only when the tool is hot. Do not hold the tip on the spring clamp. Compatible tips The CS and CV desoldering stations work with C360 tip range. Find the model that best suits your desoldering needs on www.jbctools.com Aø Bø C360-001 C360-002 C360-003 ØA: 1 ØB: 0.8 Ømax.pin: 0.4 ØA: 1.2 ØB: 0.8 Ømax.pin: 0.6 ØA: 1.4 ØB: 1 Ømax.pin: 0.8 C360-004 C360-007 C360-006 ØA: 1.4 ØB: 1 Ømax.pin: 0.8 ØA: 1.9 ØB: 1.4 Ømax.pin: 1.2 ØA: 3 ØB: 1.5 Ømax.pin: 1.3 Tip selection Remember to select the biggest tip possible for your application: Ø Inner nozzle > Ø Pin. Ø Inner nozzle Ø Pin 10 w w w.jbctools.com Changing the Heating Element 1. Pull off the filter and the solder collector. 2. Undo the fixing screw indicated in the picture and remove the heating element. 3. Insert the new heating element following the same steps conversely. Heating element Ref. DSV-DS Fixing screw Filter Solder Collector Changing the Pump Filters Important: Do not open the Suction filter with sharp pointed objects in order to avoid damage. Suction filter Ref. 0821830 Cotton filters Ref. 0781046 O Ring Ref. 0007717 Escape Filter Ref. 0008446 Filter cover Ref. 0004710 Spare filters Ref. 0005966 11 Maintenance Before carrying out maintenance or storage, always allow the equipment to cool. - Clean the station’s screen with a glass cleaner or a damp cloth. - Use a damp cloth to clean the casing and the tool. Alcohol can only be used when cleaning the metal parts. Clean periodically - Periodically check that the metal parts of the tool/stand are clean so that the station can detect when the tool is in the stand. - Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint. - Periodically check all cables, tubes and filters to ensure proper solder suction. - Replace a blown fuse as follows: Remove the fuse by pulling the black cap. If necessary use a tool to lever it off. Press the new fuse into the holder and replace it in the station. - Replace any defective or damaged pieces. Use original JBC spare parts only. - Repairs should only be performed by a JBC authorized technical service. 12 w w w.jbctools.com Safety It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire. - The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - Do not work on electrically live parts. Antistatic handle of soldering irons is electrically conductive. - The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflamable products to ignite even when out of sight. - Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation. - Be careful with the fumes produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when working to avoid personal harm. - Utmost care must be taken with liquid tin waste which can cause burns. - This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance. Maintenance shall not be carried out by children unless supervised. 13 Exploded View 14 w w w.jbctools.com Specifications CV-1D 120V 50/60Hz. Input fuse: 2A. Output: 23,5V. CV-2D 230V 50/60Hz. Input fuse: 1A. Output: 23,5V. CV-9D 100V 50/60Hz. Input fuse: 2A. Output: 23,5V. - Total weight and size: 2,8 Kg (6.2lb) 150 x 175 x 145 mm - Temperature selection: 180-450°C (356-842°F) - Output Peak Power: 40W - Tip to ground resistance: <2 ohms - Safety transformer, mains separator and double isolation. - Ambient operating temp: 10-40 ºC / 50-104 ºF - USB connector station-PC MV-A - Total weight and size: 0.7 kg (1.6 lb) 145 x 55 x 225 mm - Air pressure range supply: 4 - 6 bar - Vacuum (at 6 bar): 90% / 680mmHg / 26.8 inHg - Flow rate: 15 SLPM Comply with CE standards. ESD protected housing “skin effect”. 15 This product should not be thrown in the garbage. In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life must be collected and returned to an authorized recycling facility. www.jbctools.com 0014657-0714 Warranty JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear due to use or mis-use. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
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