Honda MCI Motorcycle Communication Interface User Manual

Honda Motorcycle Communication Interface
User Manual
Version 1.0
CONTENTS
1.
Introduction .................................................................................................................................... 3
1.1
Foreword ........................................................................................................................................ 3
1.2
Location of Vehicle Data Link Connector (DLC) .............................................................................. 3
1.3
CAUTIONS AND NOTICES ................................................................................................................ 3
1.4
FCC COMPLIANCE (only USA) ......................................................................................................... 3
1.5
Taking the Product Back and Recycling (only EU) .......................................................................... 4
1.6
LIMITED LIABILITY ........................................................................................................................... 4
1.7
WARRANTY ..................................................................................................................................... 4
2.
MCI Overview ................................................................................................................................. 4
2.1
MCI Hardware................................................................................................................................. 4
2.2
MCI FEATURES ................................................................................................................................ 6
2.3
MCI CHARACTERISTICS ................................................................................................................... 6
3.
GETTING STARTED .......................................................................................................................... 7
3.1
UNPACK YOUR KIT, CHECK THE CONTENTS .................................................................................... 7
3.2
INSTALL THE VCI MANAGER ON YOUR PC ...................................................................................... 7
3.3
LOAD/UPDATE MCI WITH SOFTWARE ........................................................................................... 7
3.4
USING THE VCI MANAGER ............................................................................................................ 10
3.5
MCI NETWORK COMMUNICATION SETUP ................................................................................... 12
3.6
MCI DISPLAY AND KEYPAD ........................................................................................................... 18
3.7
CONNECT TO THE VEHICLE ........................................................................................................... 19
4.
RECOVER MCI SOFTWARE ........................................................................................................ 2020
4.1
RECOVERY PROCEDURE ............................................................................................................ 2020
5.
IF YOU ARE HAVING A PROBLEM.............................................................................................. 2121
5.1
MCI ERROR ICON LIGHTS UP AFTER POWER ON ...................................................................... 2121
5.2
MCI FAILS TO POWER UP.......................................................................................................... 2121
5.3
VCI MANAGER CAN NOT COMMUNICATE WITH THE MCI ....................................................... 2121
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1. Introduction
This User Manual will provide an overview of the Honda Motorcycle Communication Interface
(MCI) that is used together with Honda diagnostic software, Motorcycle Communication System
(MCS). Everything contained in this manual is based on the latest product information available at
the time of publication. The right is reserved to make changes at any time without notice.
1.1 Foreword
The MCI and MCS are designed for use by trained service personnel to diagnose and repair
motorcycle electronic systems. Every attempt has been made to provide complete and accurate
technical information based on factory service information available at the time of publication. To
increase their effectiveness with the MCI, users should familiarize themselves with the format and
information contained in this guide. The MCI and MCS provide the following capabilities:
•
•
Data Transfer and Control Module Update
Future expandability, including diagnostic applications of MCS.
1.2 Location of Vehicle Data Link Connector (DLC)
For the location of vehicle DLC connector refer to the Service Manual for the vehicle being tested.
1.3 CAUTIONS AND NOTICES
In this User Guide:
• CAUTION: indicates there is a possibility of injury to you or other people.
• NOTICE: indicates the possibility of damage to the component being repaired.
Operating Precautions
CAUTION
When performing any checks with the engine running in an enclosed space such as a garage, be
sure there is proper ventilation. Never inhale exhaust gases; they contain carbon monoxide – a
colorless, odorless, extremely dangerous gas which can cause unconsciousness or death.
NOTICE
• Make sure all cables and adapters are firmly connected before starting to use the MCI.
• Always read the instructions completely before attempting a new procedure.
1.4 FCC COMPLIANCE (only USA)
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy. If not installed and used
in accordance with the instruction manual, it may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his or her own
expense.
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1.5 Taking the Product Back and Recycling (only EU)
Applicable to product that is sold into the European Union, the European Union has passed a
directive called Waste Electrical and Electronic Equipment, or WEEE for short, to ensure that
systems are setup throughout the EU for the collection, treating and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way representing no danger to
health or the environment. The WEEE symbol is shown at the right. The WEEE symbol on the
product or its packaging shows that the product must not be disposed of as residual garbage. The
user is obliged to collect the old devices separately and return them to the WEEE take-back
system for recycling
1.6 LIMITED LIABILITY
Vetronix does not warrant that the operations of the Vetronix software will be uninterrupted or error
free. In no event shall Vetronix be liable for any direct, indirect, special, incidental or consequential
damages (including lost profit) whether based on warranty, contract, tort or any other legal theory.
1.7 WARRANTY
The MCI is warranted by Vetronix Corporation to the original consumer to be free of defects in
material and workmanship for 12 months, 36 months or 60 months depending on the type of
warranty contract that was purchased. Contact your local Honda distributor regarding an extended
warranty.
The warranty period is from the date of shipment to the original consumer. If a product is found to
be defective during this period, the product can be returned to an authorized Vetronix service
center and it will be repaired or replaced without charge. This warranty does not cover any part
that has been abused, altered, used for a purpose other than that which it was intended or used in
a manner inconsistent with instructions regarding its use, including, but not limited to the following:
• Damage due to improper product operation or product modification.
•
Damage due to use of non-Vetronix supplied cables and accessory items, or unauthorized
peripheral equipment.
•
Damage due to dropping or other severe impact to the product.
•
Damage due to exposure to excessive temperatures.
•
Damage or loss that may occur during shipping.
•
This warranty also excludes all incidental or consequential damage.
2. MCI Overview
A description of the MCI hardware and VCI Manager, software that manages the MCI hardware,
are included in the following sections.
2.1 MCI Hardware
The MCI is used by professional technicians as an aid in diagnosing and repairing motorcycle
electrical and electronic systems. The MCI is designed to connect the vehicle to the MCS which
then functions though the MCI for Data Transfer and Control Module Update.
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15-pin vehicle cable connector
LCD Display
Keypad
Power LED
USB connector for Wi-Fi
interface (Optional)
Reset tab
microSD card
USB mini B Connector
The microSD card, Reset tab, USB connector for Wi-Fi interface (optional) and USB miniB
connector are located under the bottom boot, which must be unscrewed to be removed. USB miniB
connector, used to connect PC, is accessible by opening Door of the bottom boot.
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2.2 MCI FEATURES
Door
Universal Serial Bus (USB)
The MCI has a fixed USB configuration. This ensures that the MCI can always be connected to a
single PC running the VCI Manager.
DLC Cable
Communication between the MCI and the vehicle’s electronic systems is through the DLC cable
that is connected to the top center of the MCI.
LCD Display
The MCI has a high-resolution monochromatic LCD display.
Keypad
The MCI has an eight-key keypad.
F1 key
F2 key
4 Arrow keys
Home key
Enter key
2.3 MCI CHARACTERISTICS
ITEM
CHARACTERISTIC
Size
Weight
Power
Input Voltage
Power Sources
14.0 x 9.4 x 3.2 cm (5.5 x 3.7 x 1.3 inches)
0.23 kg (.58 lb.)
2.0 Watts @ 5 Vdc (USB)
6 – 18 VDC (1A)
USB power
Vehicle power
0 °C to 50 °C (32 °F to 122 °F)
-20 °C to 70 °C (-4 °F to 158 °F)
85% relative humidity
IP54
IP54
10W30 Motor Oil Engine
Ethylene Glycol
Pneumatic Tool Oil
Carburetor Cleaner
DOT 3 Brake Fluid
Starting Fluid
DOT 4 Brake Fluid
Thread Sealer (Loctite)
DOT 5 Brake Fluid
Unleaded Gasoline
Wheel bearing grease
Alcohol/Ethanol
Operating Temp.
Storage Temp.
Humidity
Ingress Dust Protection
Ingress Water Protection
Chemical Exposure
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3. GETTING STARTED
3.1 UNPACK YOUR KIT, CHECK THE CONTENTS
The MCI is delivered in a kit with the following components:
• MCI
• USB Cable
• DLC Cable
• User Manual - CD
3.2 INSTALL THE VCI MANAGER ON YOUR PC
The Honda Motorcycle Communication System (MCS) software installation will install the
VCI Manager on to your PC. CD and Instructions are included with the Honda MCS and are
not part of the MCI kit. After the installation process, the VCI Manager icon will be placed
on your PC desktop.
Refer the following table as PC Specification to use MCS and VCI Manager.
Note: The word “VCI”, used and displayed in VCI Manager, means MCI.
Item
Processor
System Memory
Hard Disk Drive
CD ROM Drive
USB Ports
Minimum PC Specification
1GHz
500MB RAM
1GB free space
CD
1x USB 1.1 for PC-VCI wired
(one more USB 1.1 for wireless
connection if Wi-Fi is used)
Recommended PC Specification
2.5 GHz or faster
2GB RAM or more
80 GB HDD or more
DVD/RW CD
1x USB 2.0 or USB 3.0 for PC-VCI wired
(one more USB 2.0 or USB 3.0 for
wireless connection if Wi-Fi is used)
Video
XGA, 1024 x 768 resolution, 32 bit
color
Not required
Windows XP (32 bit only)
WXGA, 1280 x 800 resolution, 32 bit
color
Not required
Windows 7, 32 & 64 bit
Keyboard
Mouse
Keyboard
Mouse
Standard: IEEE 802.11b/g/n
Security: WEP, WPA
Standard: IEEE 802.11b/g/n
Security: WEP, WPA
Network Adapter
Operating
System
I/O
Wi-Fi adapter (if
needed)
3.3 LOAD/UPDATE MCI WITH SOFTWARE
The MCI is shipped to the customer with no software installed on the unit. The customer
must load software onto the MCI before initial use. The following instructions will guide you
through the process. Periodically, updated versions of the MCI software are released. The
following steps are also used to update the software on the MCI. The VCI Manager is used
to load and/or update the MCI software.
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A. POWER UP THE MCI
Connect the MCI to the PC with the USB cable. This will automatically start the MCI power
up cycle. After making the USB connection, the Honda Motorcycle logo will appear on the
MCI display. Within 15 seconds, the green power LED will be lit and an audible beep will
be heard. This signals the end of the power on cycle.
Power up cycle screen
End of Power up cycle
B. START THE VCI MANAGER
Locate the VCI Manager icon on your PC desktop. Double-click the VCI Manager icon to
start the program. The MCI icon will appear (1) on the VCI Explorer tab (2), as shown
below.
2
1
C. IDENTIFYING YOUR MCI
The MCI assembly label is located on the back of the unit. The assembly identification
number, located below the bar code, has two parts: a manufacturing code for traceability
and a unique serial number. For example, the number below the bar code may be: 121732800009. 1217 is the manufacturing code and 3280009 is the unit serial number. The
serial number is used to identify the MCI in the software. Verify the serial number displayed
on the VCI Manager window (1) is the same as your MCI serial number.
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1217-32800009
D. CHECK MCI AND VCI MANAGER
If the “UPDATE VCI S/W” text is displayed below the serial number (1) on the MCI icon, the
MCI software needs to be updated. The following section explains how to update the MCI.
E. UPDATING THE MCI SOFTWARE
If the MCI software needs to be updated it is done via the USB connection.
1. Click on the MCI serial number (1) displayed on the VCI Explorer tab (2). The serial
number on the MCI icon will be highlighted (3) and the Update VCI button (4) will
be displayed on the bottom portion of the window.
3
4
2. Click the Update VCI button (4). The screen below will be displayed.
3. Click the Start Update button (5). Do not unplug the MCI from the PC or remove
power from the MCI during the update process. It will take several minutes to
update the MCI software.
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5
4. When you see the message shown below, click OK (6). The VCI Manager switches
automatically to the VCI Explorer tab (2) and the MCI icon will appear when it
has finished the restart.
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3.4 USING THE VCI MANAGER
In most cases the firmware of the MCI will not need to be updated. The VCI Manager is
used to update the MCI software and to configure your network connection. Power on the
MCI by connecting the MCI to the PC with the USB cable. Use the following steps to
communicate to an MCI with the VCI Manager:
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7
8
9
A. Double-click the VCI Manager icon on the desktop to start the program.
B. In the VCI Manager VCI Explorer tab (7), select the MCI icon (8) in the window.
C. Click on Connect button (9) to connect to the MCI. The MCI is displayed with a
green check mark on your display indicating that your VCI Manager is in control of
that MCI.
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10
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D. The show Details window (10) shows the PC S/W Version information for the VCI
Manager and the VCI S/W Version for the MCI software as well as available interfaces
and IP addresses. Typically these versions must be the same for the MCI to operate.
E. With the MCI displayed with a green check mark perform an audio test by selecting
“Page VCI” at the bottom (11) right of the screen. An audible beep will be repeated.
Uncheck “Page VCI” to stop the test.
3.5 MCI NETWORK COMMUNICATION SETUP
If you are using a wireless method for communication between the MCI and your PC, the
wireless interface must be configured properly. The Network Setup (12) tab in the VCI
Manager is selected in order to change the MCI connection interfaces, wireless access, or
to clear any previous network settings.
You must be connected to the MCI via USB to access the Network Setup tab.
A. CLEAR NETWORK SETTINGS
Selecting the Clear Network Settings button (13) reconfigures your MCI to the
communications setting it had when it left the factory. Only the USB interface is enabled.
Any software upgrades that have been installed to the MCI are still installed. When the MCI
reset is finished, the VCI Manager displays the VCI Explorer tab (2).
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12
13
B. ENABLE ACCESS POINT WIRELESS COMMUNICATION
Using access point wireless communication requires that your MCI has the Wi-Fi interface
(optional) installed.
Wi-Fi interface (optional)
Wi-Fi interface installed on USB connector
Note: Before starting, you need to know the following configuration on your PC. Contact
your PC Administrator to get the information.
• An IP Address and Subnet Mark to assign to your MCI (if your LAN does not
automatically assign IP addressed)
• Wireless communication access point SSID (network name)
• Required network authentication is WPA – Personal, Open or Shared
• Required data encryption is TKIP or WEP (64-bit or 128-bit)
• Wireless security password (encryption key)
1. Start the VCI Manager by clicking on the VCI Manager icon on your desktop.
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2. Power on the MCI via vehicle power by plugging in the DLC Cable to the MCI and to the
vehicle.
3. Plug the USB cable into the PC and MCI.
4. Select and Connect to your MCI to the PC in the VCI Explorer tab.
5. Select the Network Setup tab (14).
6. Select the Wireless 802.11 tab.
14
15
7. Select the Enable Wireless Interface check box (15) in the Interface Control section.
Once you enable the interface, the IP Address Configuration box (16) and the Apply
button (17) and Cancel button (18) become active.
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16
19
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8. Select Obtain an IP address automatically if your LAN automatically assigns IP
addresses in the IP Address Configuration box (16). Otherwise, enter the assigned
IP Address and Subnet mask given to you by your PC Administrator.
9. Select Access Point> (19) to begin wireless access point configuration.
10. Specify the network name….
a. If you are not within range of the access point you will use, select the Enter
Network Name [SSID]: radio button and type the network name (20).
b. If you are within range of your wireless access point, choose the Select from
available network list radio button (21) and select Refresh (22) to cause the
MCI to search for wireless network signals. The detected networks are
displayed in the Network Name box (23).
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20
21
24
23
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11. After you have entered the network name, select Configure> (24).
12. Enter the security settings that are required by your network, then select Next>.(25)
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13. Select Yes (26) to confirm your network settings and reconfigure your MCI or if you
would like to start over select No (27).
16
26
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14. Choose the Properties tab (28) to verify that the MCI is configured correctly (29).
28
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29
15. Disconnect the USB cable to verify the wireless connection is working.
16. Record or print your settings as they are displayed on the Properties tab for future
reference.
3.6 MCI DISPLAY AND KEYPAD
The MCI LCD display, when powered on, will show the Honda logo and four symbols along
the bottom of the screen:
Host computer symbol
Error symbol
Vehicle symbol
Power symbol
1. Vehicle symbol
When the MCI is connected to a vehicle this icon will be highlighted.
2. Host computer symbol
When the MCI is connected to the PC and the VCI Manager is running, this icon
will be highlighted.
3. Error symbol
This icon will be highlighted if a communication error occurs.
4. Power symbol
When the MCI is powered on, this icon will be highlighted.
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The MCI has an eight-key keypad. Contrast and Backlighting will be controlled by the
keypad. With the MCI powered on and not connected to the VCI Manager,
• Depress Home-Enter-F2 keys simultaneously to reach the Main Menu screen.
•
Pressing the down-arrow and up-arrow will change the selection between Screen
and SuperCap.
•
With the right-arrow symbol displayed next to Screen, press the right-arrow key.
•
Contrast and Backlight may be chosen by pressing the right-arrow when it is next
to the desired selection.
•
Contrast and Backlight may be adjusted by pressing the up-arrow and down-arrow
keys.
•
Press the left-arrow key to go back to the previous screen.
SuperCap
The MCI has a SuperCap function which enables the MCI to retain power for a few seconds
after power has been removed from the MCI. Do not change the configuration of the Super
Cap to Disabled to avoid unexpected power off.
3.7 CONNECT TO THE VEHICLE
The MCI includes DLC Cable to connect the MCI to the vehicle DLC. This cable has a 15pin connector on the MCI end of the cable and a DLC on the vehicle end. Refer to the
Service Manual for the vehicle you are testing to determine the location of the DLC installed
on the vehicle.
1. Connect the 15-pin end of the DLC cable to the bottom of the MCI, then tighten the
thumb screws as shown below.
2. Connect the 4-pin connector end of the cable to the vehicle DLC.
3. Connect the MCI to the PC with the USB cable, is using USB connection.
4. The MCI is now ready to be used with the MCS.
thumb screws
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4. RECOVER MCI SOFTWARE
As a result of a power failure or a communications error during a software update, the MCI
Software may become corrupted. You may see several symptoms such as error messages
directing you to go to RECOVERY mode or an inability to connect to a detected MCI.
4.1 RECOVERY PROCEDURE
The following procedure will place the MCI in a RECOVER state.
1. Unpower the MCI by removing the USB cable and/or the DLC cable from the MCI.
2. Remove the bottom boot of the MCI.
3. Depress the reset tab on the MCI.
Reset tab
4. While reset tab is depressed, apply power to the MCI by connecting the USB cable to the
MCI and to the PC.
5. Continue depressing until “Fail Safe” is displayed on the MCI display.
6. The MCI is now in a recoverable state and can be used with the VCI Manager.
7. The VCI Manager will display the following after performing a Recovery (30). Select the
MCI icon (30) on the screen and click on Recover (31) to update the MCI.
30
31
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5. IF YOU ARE HAVING A PROBLEM
This section is to help you if you are having problems with the MCI.
5.1 MCI ERROR ICON LIGHTS UP AFTER POWER ON
This indicates a problem has been detected during power on.
Recommendations:
• Power down the MCI and verify that it has the same problem when you power up
again.
• Perform the recovery procedure. Refer to “Recover MCI Software” section of this
manual.
• Contact your local Honda distributor.
5.2 MCI FAILS TO POWER UP
The MCI should power up when external power is applied. If the MCI does not turn on, first
check the cable connections. Try supplying the MCI with power from another power source
– the vehicle DLC, USB connector.
Recommendations:
• Check that there are no bent, broken, missing, or dirty cable connector pins.
• Check that the cables are securely attached to the MCI.
• If connecting to the vehicle DLC, try powering up from the USB connector to the PC.
• If connecting to the USB connector, try powering up the vehicle DLC.
• If the MCI still fails to power up, you may have a problem with your MCI. Contact
your local Honda distributor.
5.3 VCI MANAGER CAN NOT COMMUNICATE WITH THE MCI
The VCI Manager must be installed on the PC and the MCI must be powered up in order to
communicate with each other. If using the Wi-Fi interface (optional), the MCI must be
configured for wireless in order for communication to be successful. The MCI will first
attempt to communicate with the VCI Manager with the USB connection. If USB is not
available, the wireless connection will be made.
Recommendations:
• Verify that the MCI has completed its power on cycle, the connector pins are clean,
and the VCI Manager is running on the PC.
• If connecting with USB, check that the MCI USB connection is detected by
Windows.
o Check that the cable is securely attached to the MCI and the PC.
o Connect the MCI to the PC USB port.
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o From Windows Control Panel, open the Network and Dial-up Connections
window (Windows XP and Windows Vista) or the Network and Sharing
Center window (Windows 7). Check for device name “ETAS USB Remote
NDIS Network Device”. If not found, then either the USB driver has not
been loaded on the PC or the MCI is not connected to the USB port. Check
all ports on the PC and verify the MCI is powered on.
• If connecting with the Wi-Fi interface (optional), make sure the wireless
communication is enabled.
o Check that the USB cable is not plugged in. USB connection takes
precedence over wireless connection.
o Check that the wireless device is properly inserted in the MCI.
o Contact your PC Administrator and check that your PC is detecting wireless.
• Perform the recovery procedure. Refer to “Recover MCI Software” section of this
manual.
• Contact your local Honda distributor.
If you are experiencing problems with your MCI and the above suggestions do not solve the
problem, contact your local Honda distributor.
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