Life Fitness CST-0XXX-01 User's Manual

Life Fitness CST-0XXX-01 User's Manual
CLUB SERIES TREADMILL CST-0XXX-01
Customer Support Services
PARTS MANUAL
rev 14 Nov 2007
Club Series Treadmill
Contents
CST-0XXX-01
S/N CST100000
Miscellaneous ............................................................................................3
Frame Assembly .........................................................................................4
Console Assembly .......................................................................................5
Handrail Assembly.......................................................................................6
Covers, End Caps, and Hardware .....................................................................7
Belt, Deck, and Rear Roller............................................................................8
Lift Motor and Frame - Domestic .....................................................................9
Lift Motor and Frame – International .............................................................. 10
Idler Assembly ......................................................................................... 11
Motor Controller Assembly........................................................................... 12
Drive Motor Assembly................................................................................. 13
Leveler Assembly ...................................................................................... 14
Front Roller Assembly ................................................................................ 15
Ergo Bar w/Lifepulse ................................................................................. 16
Line Cords and Cables ................................................................................ 17
2
Club Series Treadmill
Miscellaneous
CST-0XXX-01
S/N CST100000
Touch-Up Paint
Part No.
Color
Container
0017-00008-0204
Arctic Silver
Spray Can
0017-00008-0205
Arctic Silver
.5 oz Bottle
0017-00008-0206
Arctic Silver
.33 oz Pen
0017-00008-0210
Shadow Gray
.6 oz Bottle
0017-00008-0211
Shadow Gray
.6 oz. Pen
Miscellaneous
Manual/Video/Hardware
Part Number
Service Manual
M051-00K58-A253
Installation Manual
M051-00K60-A094
Operation Manual
M051-00K60-A093
Hardware Bag
AK60-00173-0000
3
Club Series Treadmill
Frame Assembly
CST-0XXX-01
S/N CST100000
Anti-Scuff Pad
0K58-01376-0000 (2)
Static Brush
0K58-01263-0001
Screw
0017-00101-1193
Drive Belt
0K58-01114-0000
Grommet
0017-00042-0326
4
Club Series Treadmill
Console Assembly
CST-0XXX-01
S/N CST100000
Heart Rate Transmitter w/Strap
SK40-00045-0002
Rear Console Decal
0K60-01211-0000
Rear Console Case
0K58-01272-0000
Console Screw (8)
0017-00101-1288
PCB Mounting Screw (8)
0017-00101-1275
PCB Assembly
A084-92184-A008
Switch Membrane
118E-00001-0129
Magnet Disc
0K40-01070-0000
Adhesive Tape
0K39-01044-0000
Console Accessory
Cover
0K58-01280-0000
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar PCB Cable Assy
AK39-00064-0000
Front Console Case
0K58-01273-0001
Tether Stop Assy
AK58-00322-0000
CD Tray, Rubber Pad
0K58-01359-0000
Language
Eng/Met
Eng/Eur
Console
Assembly
AK60-00217-0001
AK60-00217-0002
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
Overlay/Bezel/
Switch Assembly
GK58-00002-0125
GK58-00002-0125
Overlay
0K58-01488-0001
The AK58-00109-0000 Ferrite Bead Assembly is used on the AK60-00217-0002 console assembly only
and is the only component that is unique between the two console part numbers.
5
Club Series Treadmill
Handrail Assembly
Cup Cover Assy - User LT
AK58-00247-0002
CST-0XXX-01
S/N CST100000
ERGO Bar Assembly
AK60-00216-0000
ERGO Bar Gasket (2)
0K58-01347-0000
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Console Mounting
Screw (4)
0017-00101-1773
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Cup Cover Assy - User RT
AK58-00247-0001
Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001
Bottom LT
Handrail Boot
0K58-01304-0002
Handrail (comes
in a box of 2)
AK58-00256-0000
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Boot
Screws (6)
0017-00101-1770
Upright, Plug (2)
0K58-01305-0002
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000
Grommet (2)
0017-00042-0326
Upright, RT
AK58-00311-0003
Handrail Tube Cap (2)
0K58-01396-0000
Upright Tube
Cap Screw (2)
0017-00101-1772
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
6
Club Series Treadmill
Covers, End Caps, and Hardware
CST-0XXX-01
S/N CST100000
Motor Cover Screws (4)
0017-00101-1772
Motor Cover
AK60-00226-0000
Rear End cap (2)
0K58-01268-0000
End Cap grommet (8)
0017-00042-0326
Ink transfer decal
cannot be replaced in the field
(it can only be touched up).
Front End Cap (2)
0K58-01267-0000
Front Cover
AK58-00272-0000
Screws (4)
0017-00101-1771
End Cap Screws (4)
0017-00101-1772
Bug Medallion Assembly
AK58-00245-0000
7
Club Series Treadmill
Belt, Deck, and Rear Roller
CST-0XXX-01
S/N CST100000
Striding Belt
0K60-01206-0000
Belt Limit Label, LT
M051-00K58-A101
Deck Mounting Screws (4)
0017-00101-1775
Deck
0K60-01204-0000
TECSPAK Mounting Screw (8)
0017-00101-1652
High Voltage
Caution Label
M051-00K60-A063
Belt Limit Label, RT
M051-00K58-A100
TECSPAK Spring (8)
0K40-01026-0002
TECSPAK Tinnerman Clip (8)
0017-00103-0198
Grommet (2)
0017-00042-0326
Washer (8)
0017-00104-0101
Grommet (2)
0017-00042-0326
Screw
0017-00101-1776
Round Grommet
0017-00042-0326
Washer
0017-00104-0043
Square Grommet
0017-00042-1147
Rear Roller Guard, LF
AK58-00360-0002
Frame Decal LF LOGO
0K60-01193-0000
Rear Roller
0K58-01002-0000
Rear Roller Guard, RT
AK58-00360-0001
Rear Rollers (2)
Adjusting Screws
0017-00101-1880
Flat Washers (2)
0017-00104-0334
Roller Guard Screw (4)
0017-00101-1776
8
Club Series Treadmill
Lift Motor and Frame - Domestic
CST-0XXX-01
S/N CST100000
9
Club Series Treadmill
Lift Motor and Frame International
CST-0XXX-01
S/N CST100000
Frame Screws
0017-00101-1723
IEC Receptacle *
0017-00003-0949
Frame Screws *
0017-00101-1723
* RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
Lift Motor
0K58-01062-0000
Cotter Pin
0017-00007-0208
Line-Cord Socket Brkt *
0017-01419-0000
Clevis Pin
0017-00007-0214
Line-Cord
Lower Receptacle Brkt
0K58-01420-0000
Frame Screws
0017-00101-1723
Lift Motor Hex Bolt
0017-00101-1021
Lock Nut
0017-00103-0025
Lift Frame End Cap (4)
0017-00042-1076
Line Cord Clip
0017-00042-0840
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Limit Switch
0017-00032-0195
Lift Frame
0K58-01066-0000
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000
Lock Nut (2)
0017-00103-0285
10
Club Series Treadmill
Idler Assembly
CST-0XXX-01
S/N CST100000
Idler Arm Assembly
AK58-00053-0002
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Idler Pin
0017-00007-0248
Grommet
0017-00042-0326
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler Shaft
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
11
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Club Series Treadmill
DSP Motor Controller Assembly
CST-0XXX-01
S/N CST100000
DSP Motor Controller Assembly
100-120V
AK65-00071-0000
200-240V
AK65-00071-0002
Phillips Pan Screws (3)
0017-00101-1781
note: keep the jumper (part no. AK58-00522-0000) that is
on P9--the DSP motor controller is not supplied with it.
12
Club Series Treadmill
Drive Motor Assembly
CST-0XXX-01
S/N CST100000
Key is part of Drive
Motor only, can not
get it separate.
“TAPER DRIVE MOTOR”
DRIVE-MOTOR w/Caution Label
AK58-00171-0002
Set Screw(2)
0017-00101-0333
Poly-V Pulley
0K58-01057-0001
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
FLYWHEEL: CASTIRON; W/TAPER C
0K58-01092-0004
Insulating Pad (2)
0K58-01256-0001
13
3/8 -16X48 HEX
SOC L CS ST SS B
0017-00101-1885
Club Series Treadmill
Leveler Assembly
CST-0XXX-01
S/N CST100000
Leveler Assembly
AK58-00370-0000
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Flat Washer (4)
0017-00104-0190
Lock Washer (4)
0017-00104-0333
Hex Nut (4)
0017-00101-1627
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
14
Club Series Treadmill
Front Roller Assembly
CST-0XXX-01
S/N CST100000
Mounting Bolt
0017-00101-0974
Flat Washer
0017-00104-0043
Front Roller Assembly
AK58-00066-0000
Lock Washer
0017-00104-00063
Polley V Pulley 8”
0K58-1105-0000
Lock Washer
0017-00104-0005
Hex Bolt
0017-00101-1632
Front Roller 3.5"
0K58-01001-0001
Flat Washer
0017-00104-0330
15
Club Series Treadmill
ERGO Bar w/Lifepulse
CST-0XXX-01
S/N CST100000
Ergo Bar w/Lifepulse
AK60-00216-0000
Flat Washers (2)
0017-00104-0411
Activity Zone
Mounting Screws (2)
0017-00101-0824
Phillips Pan Screws (4)
0017-00101-1277
Activity Zone Assembly
Heart Rate Electrode Kit
AK60-00224-0001
GK20-00002-0005
Activity Zone Overlay
0K58-01490-0001
Activity Zone Module Assembly
Ergo Bar Gasket (2)
w/o Activity Zone Overlay
0K58-01347-0000
AK58-00554-0000
16
Club Series Treadmill
Line Cords and Cables
Model Number
CST-0100-01
CST-0101-01
CST-0102-01
CST-0104-01
Description
Club Series Treadmill; ENG/ENG 120/60 DOM
Club Series Treadmill; ENG + MET 230/50 CON
Club Series Treadmill; ENG+ MET; 240/50 UK
Club Series Treadmill; ENG + MET; 240 + AUS
Cable PN
AK26-00346-0002
AK26-00347-0002
AK58-00027-0000
AK58-00032-0000
AK58-00034-0001
AK58-00041-0001
AK58-00224-0001
AK58-00263-0000
AK58-00522-0000
AK60-00179-0000
AK60-00179-0001
AK60-00180-0000
AK60-00181-0000
AK58-00210-0000
0017-00003-0626
111E-00001-0042
111E-00001-0041
*
CST-0XXX-01
S/N CST100000
Description
CBL-ASSY: JMPR;OUTLET/SW/BLK
CBL-ASSY: JMPR;OUTLET/SW/WHT
CBL-ASSY: ZERO-SWITCH
CBL-ASSY: USER SENSE PROX.
CBL-ASSY: CONSOLE; PWR; UPR
CBL-ASSY: H/R SENSORS
CBL-ASSY: MOV; FILTER
CBL-ASSY: HI-POT JUMPER
CBL-ASSY: JUMPER; POWER; LED-CONS
HARNESS ASSY 120/60*
HARNESS ASSY 230/50**
CBL-ASSY: POWER; T9; 120V
CBL-ASSY: POWER; T9; 31 IN. 200-240V
XFRMR-BRKT ASSY: MFG.
CIRCUIT BREAKER: 2A
INDUCTOR: 15MH; 230V
INDUCTOR: 3MH; 120V
Line Cord
0017-00003-0985
0017-00003-0696
0017-00003-0890
0017-00003-0996
Model Used On
All models
All models
All models
All models
All models
All models
All models
All models
All models
CST-0100-01
CST-0101, 0102 & 0104-01
CST-0100-01
CST-0101, 0102 & 0104-01
CST-0101, 0102 & 0104-01
CST-0101-01 & 0102-01
CST-0101, 0102 & 0104-01
CST-0100-01
AK60-00179-0000 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and
3) AK60-00180-0000
** AK60-00179-0001 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and
3) AK60-00181-0000
17
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