Life Fitness PCST-DOMLX-01 User's Manual

Life Fitness PCST-DOMLX-01 User's Manual
PCST-DOMLX-01 Treadmill
PCST-DOMHX-01 Treadmill
PCST-INTHX-01 Treadmill
Customer Support Services
PARTS MANUAL
revised 22 May 2008
Platinum Club Series Treadmill
CONTENTS
PCST-XXXXX-01
S/N PCT100000 and up
Miscellaneous ........................................................................................................ 3
Rear End Caps........................................................................................................ 4
Anti-slip Pad and Extrusions ....................................................................................... 5
Console Assembly ................................................................................................... 6
Uprights and Covers ................................................................................................ 7
Bridge Covers and Activity Zone .................................................................................. 8
Handrails and Covers ............................................................................................... 9
Console Bracket and Covers ......................................................................................10
Ergo Bar Components ..............................................................................................11
Motor Pan Covers...................................................................................................12
Motor Pan Brackets ................................................................................................13
Belt, Deck, and Rollers ............................................................................................14
Deck Springs, Stride Sensor, and Roller Guards ...............................................................15
Lift Motor and Hardware ..........................................................................................16
Lift Frame and Wheels ............................................................................................17
DSP Motor Controller and Comm Port Plate Assembly .......................................................18
On/Off Switch, Home Switch, and Line Filter .................................................................19
Drive Motor Assembly..............................................................................................20
Idler Assembly and Drive Belt ....................................................................................21
Leg Leveler Assembly..............................................................................................22
Cables ................................................................................................................23
2
Platinum Club Series Treadmill
Miscellaneous
PCST-XXXXX-01
S/N PCT100000 and up
Description
Part No.
OPERATION MANUAL
M051-00K65-A001
HARDWARE BAG
AK65-00025-0000 (Dom)
AK65-00025-0001 (Int)
BAG CONSISTS OF:
SCREW – 8-18x12
SCREW – M6x1.00-6G6Gx20
SCREW – M6x1.00-6G6Gx35
SCREW – M12x1.75-6G6Gx30
SCREW – M6x1.00-6G6Gx14
SCREW – 10-16X8
SCREW – M3x.8-6G6Gx10
WASHER – M006.50
WASHER – M012.70
Line Cord Bracket (Int. only)
Screw – M4x.07-6G6x10 (Int. only)
0017-00101-1769 –
0017-00101-1902 –
0017-00101-1954 0017-00101-1984 –
0017-00101-1953 –
0017-00101-1776 –
0017-00101-1995 –
0017-00104-0488 –
0017-00104-0489 –
0K65-01131-0000
0017-00101-1968 –
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
LINE CORDS:
Domestic Low Voltage
Domestic High Voltage
International High Voltage
UK
Australia
China
2 PCS.
7 PCS.
6 PCS.
16 PCS.
68 PCS.
8 PCS.
4 PCS.
19 PCS.
16 PCS.
2 PCS.
0017-00003-0980
0017-00003-0781
0017-00003-0890
0017-00003-0996
0017-00003-1014
This treadmill has both Lifepulse hand sensors and telemetry and is pre-wired for attachable TV.
3
Platinum Club Series Treadmill
Rear End Caps
PCST-XXXXX-01
S/N PCT100000 and up
Right Rear End Cap
0K65-01065-0001
Grommets
0017-00042-1147
Left Rear End Cap
0K65-01065-0002
4
Rear End Cap
Mounting Screws (4)
0017-00101-1776
Platinum Club Series Treadmill
Anti-slip Pad and Extrusions
PCST-XXXXX-01
S/N PCT100000 and up
Right Anti-slip Pad
0K65-01190-0001
Left Anti-slip Pad
0K65-01190-0002
Lower Extrusion Spacer
(1 per side)
0K65-01259-0000
Recloseable Duralock
Fasteners (4)
0017-00042-1194
RH Lower Frame Extrusion Assembly
AK65-00093-0001
LH Lower Frame Extrusion Assembly
AK65-00093-0002
(Assemblies Include Dual-Lock tape)
5
Right Upper Extrusion/Ant-slip Pad Kit
GK65-00002-0011
Left Upper Extrusion/Anti-slip Pad Kit
GK65-00002-0012
Platinum Club Series Treadmill
Console Assembly
PCST-XXXXX-01
S/N PCT100000 and up
Description
Part No.
LED TREADMILL CONSOLE – ENGLISH
LEDT-DOMXX-01
LED TREADMILL CONSOLE - INTERNATIONAL
LEDT-INTXX-01
7-INCH LCD TREADMILL CONSOLE DOM
07DT-DOMXX-01
7-INCH LCD TREADMILL CONSOLE INT
07DT-INTXX-01
15-INCH LCD TREADMILL CONSOLE DOM NTSC
15DT-DOMXN-01
15-INCH LCD TREADMILL CONSOLE NTSC
15DT-INTXN-01
15-INCH LCD TREADMILL CONSOLE PAL
15DT-INTXP-01
6
Platinum Club Series Treadmill
Uprights and Covers
PCST-XXXXX-01
S/N PCT100000 and up
Cupholders
Right
0K65-01174-0001
Left
0K65-01174-0002
Right Upright Cover
0K65-01127-0001
Left Upright Cover
0K65-01127-0002
Right or Left Upright Assembly
AK65-00069-0001
Upright Mounting Bolts (6)
0017-00104-0489
Washers (6)
0017-00104-0489
Cover Support Brackets
Right
0K65-01176-0001
Left
Upright Cover
0K65-01176-0000
Mounting Screws (2)
Plastic Grommets
0017-00101-1776
0017-00042-0326
7
Platinum Club Series Treadmill
Bridge Covers and Activity Zone
PCST-XXXXX-01
S/N PCT100000 and up
Top Bridge Cover
0K65-01051-0000
Bottom Bridge Cover
0K65-01052-0000
Bottom Bridge Cover Assembly
AK65-00086-0000
Bezel Access Door
0K65-01053-0000
Bridge Access Door
0K65-01208-0000
Bridge Cover Mounting Screws (10)
0017-00101-1953
Activity Zone Assembly
AK65-00015-0000
Mounting Screws (2)
0017-00101-1954
Stop Switch and Tether Assembly
(included in the Activity Zone Assembly)
AK65-00037-0000
8
Platinum Club Series Treadmill
Handrails and Covers
PCST-XXXXX-01
S/N PCT100000 and up
Right Handrail Assembly
AK65-00077-0001
Right Outer Handrail Cover
0K65-01167-0001
Outer Handrail Mounting Screws
(6 per cover)
0017-00101-1953
Left Handrail Assembly
AK65-00077-0002
Left Outer Handrail Cover
0K65-01167-0002
Right Inner Handrail Cover
0K65-01168-0001
Left Inner Handrail Cover
0K65-01168-0002
Inner Handrail Mounting screw
(5 per cover)
0017-00101-1953
Inner Handrail Plug
0K65-01225-0000
Bag of 10 plugs
AK65-00101-0000
9
Platinum Club Series Treadmill
Console Bracket and Covers
Console Bridge Weldment
AK65-00085-0000
PCST-XXXXX-01
S/N PCT100000 and up
Console Mounting Screws (4)
0017-00101-1995
LCD Access Cover
0K65-01189-0000
Rear Console
Cover w/Decal
AK65-00090-0000
Rear Console
Cover Screws (2)
0017-00101-1953
Neck Spacer Screws (2)
0017-00101-1953
Console Neck Spacer
0K65-01188-0000
10
Platinum Club Series Treadmill
Ergo Bar Components
PCST-XXXXX-01
S/N PCT100000 and up
HR Sensor Kit
(includes 4 sensors, sensor
gaskets, mounting screws)
GK65-00002-0002
Bridge Weldment
AK65-00129-0000
Bridge Weldment
Mounting Screws (4)
0017-00101-1953
Inner Ergo Bar Gasket (right)
0K65-01204-0001
Inner Ergo Bar
Gasket (left)
0K65-01204-0002
Ergo Bar Assembly
(includes HR sensors kit,
inner Ergo bar gaskets)
AK65-00014-0000
Mounting Screws (4)
0017-00101-1954
Flat Washers (4)
0017-00104-0488
Outer Ergo Bar Gasket (left)
0K65-01203-0002
11
Outer Ergo Bar Gasket (right)
0K65-01203-0001
Heart Rate Electrodes Gaskets
Front
0K65-01133-0001
Back
0K65-01133-0002
Platinum Club Series Treadmill
Motor Pan Covers
Bottom Motor Cover
0K65-01126-0000
Motor Cover Screws (4)
0017-00101-1776
PCST-XXXXX-01
S/N PCT100000 and up
Top Motor Cover
0K65-01125-0000
Motor Cover Screws (4)
0017-00101-1776
12
Platinum Club Series Treadmill
Motor Pan Brackets
PCST-XXXXX-01
S/N PCT100000 and up
Bar Tie
0K65-01187-0000
Bar Tie Mounting Hardware
Bolts
0017-00101-1959 (4)
Nuts
0017-00103-0333 (4)
Washers
0017-00104-0330 (4)
Washers
0017-00104-0263 (4)
Actuator and Frame
Tie Weldment
AK65-00088-0000
Flat Washers (5)
0017-00104-0334
Mounting Bolts (5)
0017-00101-1983
Lock Washers (5)
0017-00104-0064
Mounting Bolts (2)
0017-00101-1982
Flat Washers (2)
0017-00104-0492
Left Front
Motor Cover Bracket
0K65-01134-0002
Mounting Screws (4)
0017-00101-1961
Right Front
Motor Cover Bracket
0K65-01134-0001
Mounting Screws (3)
0017-00101-1961
Nylon Screw Grommet
0017-00042-1147
13
Platinum Club Series Treadmill
Belt, Deck, and Rollers
PCST-XXXXX-01
S/N PCT100000 and up
Striding Belt
0K65-01002-0000
Front Roller Assembly
AK65-00067-0000
Mounting Bolt
0017-00101-0974
Lock Washer
0017-00104-0006
Flat Washer
0017-00104-0043
Deck
0K65-01263-0000
Deck Screws (4)
0017-00101-1775
Tinnerman Clips (4)
0017-00103-0198
Drive Pulley
0K58-01105-0000
Hex Bolts (4)
0017-00101-1632
Lock Washers (4)
0017-00104-0005
Flat Washers (4)
0017-00104-0330
Rear Roller
0K65-01199-0000
Rear Roller Tension Bolts (2)
0017-00101-1880
Flat Washers (2)
0017-00104-0334
Front Roller
0K65-01195-0000
14
Platinum Club Series Treadmill
Deck Springs, Stride Sensor, and Roller Guards
PCST-XXXXX-01
S/N PCT100000 and up
Deck Springs
Stride Sensor Assembly
(4 on each side)
AK58-00560-0000
0K40-01026-0002
Spring Mounting Screw
0017-00101-1652
Snap Ring Bushing
Flat Washer
0017-00042-1180
0017-00104-0072
Toe Guard
AK65-00080-0000
Toe Guard Mounting Hardware
Bolts (2)
0017-00101-1967
Washers (2)
0017-00104-0004
Nuts (4)
0017-00103-0333
Washers (2)
0017-00104-0469
Roller Guard Kit
GK65-00002-0001
(kit includes right roller guard, left
roller guard, grommets, screws)
15
Platinum Club Series Treadmill
Lift Motor and Hardware
PCST-XXXXX-01
S/N PCT100000 and up
Ring Grip Pin
0017-00007-0275
Rear Motor Cover Brackets
Right
0K65-01135-0001
Left
0K65-01135-0002
Nylon Screw Grommet
0017-00042-1147
Lift Actuators
115V
GK65-00002-0008
230V
GK65-00002-0009
16
Bolt
0017-00101-1021
Nut
0017-00103-0025
Platinum Club Series Treadmill
Lift Frame and Wheels
PCST-XXXXX-01
S/N PCT100000 and up
Lift Frame Assembly
AK65-00035-0000
(assembly includes lift frame,
wheels, snap rings, end caps)
Tube End Caps (8)
0K60-01092-0000
Lift Wheels (2)
0K65-01245-0000
Snap-Rings (2)
0017-00100-0249
Painted Lift
Frame Weldment
AK65-00089-0001
Lift Frame Mounting Bolts (2)
0017-00101-1964
Lift frame Mounting Nuts (2)
0017-00103-0349
Washers (2)
0017-00104-0259
Sleeve Bushings (2)
0K65-01242-0000
17
Platinum Club Series Treadmill
DSP Motor Controller and Comm Port Plate Assembly,
and Drive Belt
Comm Port Plate Assembly
AK65-00082-0000
includes one of each:
F-type Right Angle Adaptor
0017-00021-2810
F-type Panel Connector
0017-00021-2846
Phone Jack Panel Receptacle
0017-00021-2847
18
PCST-XXXXX-01
S/N PCT100000 and up
DSP Motor Controller with Cable
100-120V
GK65-00002-0005
200-240V
GK65-00002-0006
Hex Nuts (3)
0017-00103-0350
Platinum Club Series Treadmill
On/Off Switch, Home Switch, and Line Filter
Ground Screws (2)
0017-00101-1968
PCST-XXXXX-01
S/N PCT100000 and up
Home Switch
0017-00032-0195
Mounting Nuts (2)
0017-00103-0350
10 amp Line Filter (Dom)
IEC Receptacle
0017-00003-0898
0017-00003-0949
20 amp line Filter (nt) IEC Receptacle Mounting Screws (2)
0017-00003-1015
0017-00101-1969
Line Filter Mounting Screws (2)
0017-00101-1968
19
On/Off Switch
0017-00032-0198
Platinum Club Series Treadmill
Drive Motor Assembly
Drive Motor
AK58-00171-0002
PCST-XXXXX-01
S/N PCT100000 and up
Flywheel with Fan
0K65-01221-0000
Hex Bolt
0017-00101-1885
Setscrews (2)
0017-00101-0333
Hex Nuts (4)
0017-00103-0027
Drive Pulley
0K58-01057-0001
Insulating Washers (4)
0K58-01255-0000
Insulating Pads (2)
0K58-01256-0001
20
Platinum Club Series Treadmill
Idler Assembly and Drive Belt
PCST-XXXXX-01
S/N PCT100000 and up
Idler Assembly
(includes idler bracket plastic
idler, threaded shaft, nut)
AK65-00029-0000
Idler Bracket
0K65-01113-0000
Plastic Idler
0K26-01731-0000
Threaded Shaft
0K58-01084-0002
Nut
0017-00103-0324
Locking Pin
0017-00007-0248
Mounting Nuts (4)
0017-00103-0333
Drive Belt
0K58-01114-0000
Extension Spring
0K58-01085-0000
Spring Damper
0K26-02055-0000
21
Platinum Club Series Treadmill
Leg Leveler Assembly
PCST-XXXXX-01
S/N PCT100000 and up
Leg Leveler Assembly
AK58-00370-0000
(includes leveler bracket pivot
pin, stop nut, leveling foot)
Hex Nuts (4)
0017-00103-0333
Leveler Bracket
0K58-01083-0000
Stop Nut
0K58-01099-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
22
Platinum Club Series Treadmill
Cables
PCST-XXXXX-01
S/N PCT100000 and up
Description
Quantity
Green and yellow ground wire with spade lug on one end and
ring terminal on the other; one goes from the IEC connector
to the frame, the other from the line filter to the frame
External power cable with ferrite
75-inch RG6 coax cable
Main power cable from DSP to console
Mov filter cable with a two-pin connector on one end and a
terminal on the other end of one green wire; it also has two
spade lugs at the end of a varistor spliced to the other green
wire
Hi-pot jumper cable has a two-pin connector with a green
wire looped between the pins.
Cable from MIB in console to Activity Zone
Heart rate Ergo bar cable
20-inch C-SAFE cable; from splitter to console
65-inch C-SAFE upright cable; runs from the base to the
splitter in the bridge assembly
Cable from on/off switch to motor controller
Home switch cable from home switch to motor controller
AC power cable with an IEC connector on one end and a ring
terminal on the green/yellow wire; spade lugs on the brown
and blue wires
23
Part No.
2
AK26-00348-0000
1
1
1
AK32-00160-0000
AK65-00062-0000
AK58-00034-0001
1
AK58-00224-0001
1
AK58-00263-0000
1
1
1
AK65-00043-0001
AK65-00047-0000
AK65-00051-0000
1
AK65-00051-0001
1
1
AK65-00073-0000
AK65-00074-0000
1
AK65-00081-0000
Platinum Club Series Treadmill
Cables - Continued
PCST-XXXXX-01
S/N PCT100000 and up
Description
Black and white wires with spade lug on each end; from
line filter to IEC connector
Line filter to switch cable with a black and white wire
that has spade lugs on one end and flag-type spade lugs
on the other
Harness Assembly 120/60 20A
components:
AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly
AK58-00224-0001 MOV Filter Cable Assembly
AK58-00263-0000 Hi Pot Jumper cable Assembly
AK65-00081-0000 AC Power cable Assembly
AK65-00094-0000 IEC to filter cable Assembly
AK65-00095-0000 Filter to switch cable Assembly
0017-00003-1015 Line filter 20A
Harness Assembly 230/50 10A
components:
AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly
AK58-00224-0001 MOV Filter Cable Assembly
AK58-00263-0000 Hi Pot Jumper cable Assembly
AK65-00081-0000 AC Power cable Assembly
AK65-00094-0000 IEC to filter cable Assembly
AK65-00095-0000 Filter to switch cable Assembly
0017-00003-0898 Line filter 10A
Harness Assembly 220/60 20A
components:
AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly
AK58-00224-0001 MOV Filter Cable Assembly
AK58-00263-0000 Hi Pot Jumper cable Assembly
AK65-00081-0000 AC Power cable Assembly
AK65-00094-0000 IEC to filter cable Assembly
AK65-00095-0000 Filter to switch cable Assembly
0017-00003-1015 Line filter 20A
24
Quantity
Part No.
1
AK65-00094-0000
1
AK65-00095-0000
1
AK65-00011-0001
1
AK65-00011-0002
1
AK65-00011-0003
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