Arctic Silver 95RE Recumbent Bike Customer Support Services PARTS MANUAL rev 01 May 2008 ARCTIC SILVER 95RE 95RE-0XXX-04 REFERENCES S/N 100000-UP OPERATION MANUAL – (ENG) OPERATION MANUAL – (F/S/P) OPERATION MANUAL – (G/D/I) OPERATION MANUAL – (JAP) OPERATION MANUAL – (CHI) OPERATION MANUAL – (KOR) OPERATION MANUAL – (RUS) M051-00K39-A133 M051-00K39-A134 M051-00K39-A135 M051-00K39-A136 M051-00K39-A137 M051-00K39-A138 M051-00K39-A139 POWER SUPPLY: 12V; 4.5A Without Line Cord 118E-00001-0161 LINE CORD: DOM. 10A 125V 0017-00003-0704 LINE CORD: CON 10A 250V 0017-00003-0691 LINE CORD: 10A; UK 0017-00003-0889 LINE CORD: AUSTRALIA 0017-00003-0918 HARDWARE BAG GK39-00002-0009 TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 SERVICE MANUAL M051-00K39-B012 2 ARCTIC SILVER 95RE 95RE-0XXX-04 CONTENTS S/N 100000-UP Page CONSOLE ASSEMBLY ....................................................................................................4 CONSOLE SUPPORT ASSEMBLY..................................................................................6 SHROUDS, END CAP, CRANKARMS AND PEDALS .....................................................7 BELTS ..............................................................................................................................8 RESISTOR ASSEMBLY ...................................................................................................9 POWER CONTROL BOARD ............................................................................................10 ALTERNATOR W/PULLEY ..............................................................................................11 CRANKSHAFT AND BEARING ASSEMBLY...................................................................12 INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................13 IDLER BRACKET ASSEMBLY.........................................................................................14 SEAT ASSEMBLY…………….………………………………………………………………….15 SEAT BOTTOM ASSEMBLY..………………………………………………………………..…16 SEAT FRAME ASSEMBLY….………………………………………………………………….17 SEAT PADS AND ACCESSORY TRAY.………………………………………………………18 EXTRUSION ASSEMBLY..………………………………………………………………………19 SEAT LOCKING ASSEMBLY…………………………………………………………………...20 WHEEL AND LEVELER…………………………………………………………………………..21 CABLES…………………………………………………………………………………………….22 The version –04 95Re will have both Telemetry and Life Pulse sensors for reading Heart Rate. 3 ARCTIC SILVER 95RE 95RE-0XXX-04 Console and Related Components GK63-00002-0063 GK63-00002-0064 GK63-00002-0065 GK63-00002-0066 GK63-00002-0067 GK63-00002-0068 GK63-00002-0069 GK63-00002-0070 GK63-00002-0071 GK63-00002-0072 GK63-00002-0073 GK63-00002-0074 Part Number AK63-00247-0001 AK63-00247-0003 AK63-00247-0004 AK63-00247-0006 AK63-00247-0007 AK63-00247-0008 AK63-00247-0009 AK63-00247-0010 S/N 100000-UP CONSOLE ASSEMBLY KIT: SERVICE CONSOLE W/FM NTSC ENG KIT: SERVICE CONSOLE W/FM NTSC SPN KIT: SERVICE CONSOLE W/FM NTSC JAP KIT: SERVICE CONSOLE W/FM NTSC FRN KIT: SERVICE CONSOLE W/FM NTSC POR KIT: SERVICE CONSOLE W/FM PAL ENG KIT: SERVICE CONSOLE W/FM PAL GER KIT: SERVICE CONSOLE W/FM PAL SPN KIT: SERVICE CONSOLE W/FM PAL FRN KIT: SERVICE CONSOLE W/FM PAL ITL KIT: SERVICE CONSOLE W/FM PAL DUT KIT: SERVICE CONSOLE W/FM PAL POR OVERLAY BEZEL ASSEMBLY Description BZL/SW W/OVERLAY ASSY: MFG; ENG BZL/SW W/OVERLAY ASSY: MFG; GER BZL/SW W/OVERLAY ASSY: MFG; SPN BZL/SW W/OVERLAY ASSY: MFG; JAP BZL/SW W/OVERLAY ASSY: MFG; FRN BZL/SW W/OVERLAY ASSY: MFG; ITL BZL/SW W/OVERLAY ASSY: MFG; DUT BZL/SW W/OVERLAY ASSY: MFG; POR 4 ARCTIC SILVER 95RE 95RE-0XXX-04 Console and Related Components S/N 100000-UP HEADPHONE-JACK ASSY AK32-00035-0000 TOUCHSCREENS; LCD 0K32-01001-0013 Screw 0017-00101-1811 TAPE: ADHESIVE 0K39-01044-0000 POLAR PCB W/HEADER AK39-00064-0000 Screws(4) 0017-00101-1843 Bracket 0K32-01006-0000 Inverter Board 135E-00002-0002 Screws(2) 0017-00101-1813 Interface Boards A084-92247-A007 NTSC A084-92247-A008 PAL Nuts(4) 0017-00103-0084 Single Board Computer A084-92251-A012 Grommets(4) 0017-00042-1160 Screws(3) 0017-00101-1814 Screws(8) 0017-00101-1810 Console Back Cover 0K32-01003-0000 Screws(7) 0017-00101-1242 5 Seal 0017-00042-1156 ARCTIC SILVER 95RE 95RE-0XXX-04 Console Support Assembly S/N 100000-UP Grip(2) 0K39-01005-0001 Console Support AK39-00003-0002 Console Mounting Screw(4) 0017-00101-1744 Frame Post Bolt(4) 0017-00101-1756 Frame Post 6 ARCTIC SILVER 95RE 95RE-0XXX-04 Shrouds, End cap and Pedals Shroud Screws(7) 0017-00101-1741 Crank Arm, RT 0K39-01042-0007 Screws(3) 0017-00101-1855 S/N 100000-UP Right Shroud AK39-00075-0001 Decal 0K39-01076-0000 End Cap Screws(2) 0017-00101-1614 End Cap AK39-00050-0005 Decal 0K51-01085-0001 Shroud Screws(4) 0017-00101-1741 Right Pedal AK63-00263-0003 Pedal Strap (not shown) 0K63-01238-0003 Left Shroud AK39-00076-0001 Decal 0K39-01076-0000 7 Left Pedal AK63-00263-0004 Pedal Strap (not shown) 0K63-01238-0004 Crank Arm, LT 0K39-01042-0008 Screws(3) 0017-00101-1855 ARCTIC SILVER 95RE 95RE-0XXX-04 Belts S/N 100000-UP Intermediate Pulley Belt 0K63-01066-0001 Screw 0017-00101-1193 Screw 0017-00101-1193 Alternator Belt 0017-00009-0735 8 ARCTIC SILVER 95RE 95RE-0XXX-04 Resistor Assembly–AK39-00020-0001 S/N 100000-UP Washer(2) 0017-00104-0309 Resistor 100E-00002-0092 Resistor Retainer 0K39-01043-0000 Pan Screw(2) 0017-00101-1282 Hex Nut(3) 0017-00103-0081 Mounting Rod 0K63-01166-0000 Power Cable AK39-00006-0000 Mounting Bracket 0K39-01036-0000 9 ARCTIC SILVER 95RE 95RE-0XXX-04 Power Control Board S/N 100000-UP Assembly Number - AK39-00092-0000 Plastic Grommet(4) 0017-00042-0821 Bracket 0K39-01027-0000 Philip Screw(4) 0017-00101-0823 Power Control Board B084-92280-A000 10 ARCTIC SILVER 95RE 95RE-0XXX-04 Alternator w/pulley Assembly S/N 100000-UP Assembly Number – AK63-00093-0000 Alternator 0017-00009-0841 Alternator Brushes 0017-00009-0895 Alternator Pulley 0K61-02500-0001 Locking Nut 0017-00103-0117 Bolt 0017-00101-0956 Washer 0017-00104-0044 11 ARCTIC SILVER 95RE 95RE-0XXX-04 Crank Shaft and Bearing Assembly Crank Arm Hub 0K63-01095-0001 S/N 100000-UP Pulley Assembly AK63-00051-0000 Pulley 0K63-01018-0000 Washers (3) 0017-00104-0458 Flywheel Screws (3) 0017-00101-1715 *Crankshaft & Bearing Kit GK63-00002-0077 *Crankshaft 0K63-01012-0001 *Small Thrust Washer (2) 0K63-01129-0000 *Large Thrust Washer (2) 0K63-01129-0001 *Bowed Retainer Ring (2) 0017-00100-0243 Washer (2) 0017-00104-0409 *Needle Bearing (2) 0K63-01344-0000 *Small Snap Ring (2) 0017-00100-0241 Crank Arm Hub (2) 0K63-01095-0001 12 Bolt (2) 0017-00101-1705 ARCTIC SILVER 95RE 95RE-0XXX-04 Intermediate Shaft and Bearing Assembly Clutch Assembly AK63-00026-0000 (not included in kit) Delrin Washers (2) 0017-00104-0455 Retaining Ring 0017-00100-0242 S/N 100000-UP Magnet 118E-00001-0124 (not included in kit) Spacer (not Intermediate Bearings (2, available separately) not available separately) Intermediate Pulley (not available separately) Intermediate Shaft and Bearing Assembly Kit GK63-00002-0007 13 ARCTIC SILVER 95RE 95RE-0XXX-04 Idler Bracket Assembly S/N 100000-UP Idler Bracket Assembly – AK63-00021-0000 Idler Bracket 0K63-01050-0000 Lock Nut 0017-00103-0218 Idler Bearing AK63-00008-0000 14 ARCTIC SILVER 95RE 95RE-0XXX-04 Seat Assembly S/N 100000-UP Screw(4) 0017-00101-1745 End Cap(4) 0K19-01208-0001 Washer(8) 0017-00104-0461 Double-sided Foam Tape(2) 0K19-01222-0000 Bushing Hole 0017-00042-0866 Heart Rate Electrode AK63-00014-0003 Handle Bar w/Insert AK39-00024-0002 Screw(2) 0017-00101-1282 Upper Flex Cable Clamp 0K19-01221-0000 Seat Assembly AK51-00023-0003 Cable Sleeve 0K19-01230-0000 Tape(2) 0K19-01222-0000 Flat-Flex Cable AK19-00082-0001 Hex Bolt(4) 0017-00101-1749 15 ARCTIC SILVER 95RE 95RE-0XXX-04 Seat Assembly - Bottom S/N 100000-UP Roller Shield(4) 0K51-01059-0001 Washer 0017-00104-0461 Roller Spacer(4) 0K51-01044-0000 Locking Nut(4) 0017-00103-0326 Washer(4) 0017-00104-0462 Washer(4) 0017-00104-0463 Screw(2) 0017-00101-1748 Bolt(4) 0017-00101-1743 Lock Assembly AK51-00053-0001 Roller Assembly AK51-00056-0001 Locking Nut(8) 0017-00103-0325 Roller (2), LT 0K51-01034-0002 Roller (2), RT 0K51-01034-0001 16 ARCTIC SILVER 95RE 95RE-0XXX-04 Seat Frame Assembly S/N 100000-UP Seat Assembly Frame AK39-00036-0002 Screw(4) 0017-00101-1746 Washer(4) 0017-00104-0462 Front Stop Bracket 0K51-01062-0000 Plastic Shield 0K19-01185-0001 Split Clamp 0017-00042-0880 Pan Screw 0017-00101-1295 Push Mount Wire Clips(2) 0017-00042-0879 17 ARCTIC SILVER 95RE 95RE-0XXX-04 Seat Pads and Accessory Tray S/N 100000-UP Accessory Tray AK39-00052-0003 Seat Back 0K51-01055-0001 Seat Bottom 0k51-01054-0001 Washer(4) 0017-00104-0462 Mounting Screw(4) 0017-00101-1743 18 ARCTIC SILVER 95RE 95RE-0XXX-04 Extrusion Assembly. – AK39-00027-0005 S/N 100000-UP Stop Bracket Screws 0K51-01061-0001 0017-00101-1751 Locking Rack 0K51-01013-0002 Decal 0K51-01039-0001 Bumper 0017-00041-0654 Screw 0017-00101-1750 Plastic Grommet 0017-00042-1055 Bolts 0017-00101-1183 19 ARCTIC SILVER 95RE 95RE-0XXX-04 Locking Assembly. – AK51-00053-0001 Knob AK51-00029-0001 S/N 100000-UP TORX Screw 0017-00101-1742 Anti-Rattle Washer 0K51-01060-0001 Retainer Bearing 0K51-01011-0000 Handle Shaft 0K51-01007-0000 Groove Pin 0017-00007-0245 E-Ring 0017-00100-0018 Compression Spring 0K51-01012-0000 Washer 0017-00104-0421 Housing-Insert Assembly AK51-00030-0001 Locking-Block Assembly AK19-00147-0000 20 ARCTIC SILVER 95RE 95RE-0XXX-04 Wheel and Leveler S/N 100000-UP Rear Stabilizer GK39-00002-0012 End Cap 0K63-01219-0001 Leveler 0017-00009-0795 Lock Nut 0017-00103-0273 Leveler Assembly AK61-00035-0000 Flat Washer 0K63-01041-0000 Wheel Insert 0K63-01039-0000 Pan Screw(2) 0017-00101-1747 Wheel Assembly AK63-00016-0001 Wheel Screw 0017-00101-1747 21 ARCTIC SILVER 95RE 95RE-0XXX-04 Cables S/N 100000-UP Head phone Jack Cable AK32-00009-0000 Connector Bracket Assy. AK39-00082-000 Flat Flex Cable 118E-00001-0178 Inverter Cable AK32-00032-0000 Coax Cable AK32-00020-0000 DC Power Cable AK32-00075-0000 Console Power Cable AK32-00006-0004 Reed switch and Cable AK63-00051-0000 Console Cable AK32-00026-0004 HR Cable AK39-00010-0000 HR Extensions Cable AK32-00023-0000 22 Polar Cable AK32-00017-0000 POLAR receiver AK39-00064-0000
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