Life Fitness 95RE User manual

Life Fitness 95RE User manual
Arctic Silver 95RE Recumbent Bike
Customer Support Services
PARTS MANUAL
rev 01 May 2008
ARCTIC SILVER 95RE
95RE-0XXX-04
REFERENCES
S/N 100000-UP
OPERATION MANUAL – (ENG)
OPERATION MANUAL – (F/S/P)
OPERATION MANUAL – (G/D/I)
OPERATION MANUAL – (JAP)
OPERATION MANUAL – (CHI)
OPERATION MANUAL – (KOR)
OPERATION MANUAL – (RUS)
M051-00K39-A133
M051-00K39-A134
M051-00K39-A135
M051-00K39-A136
M051-00K39-A137
M051-00K39-A138
M051-00K39-A139
POWER SUPPLY: 12V; 4.5A
Without Line Cord
118E-00001-0161
LINE CORD: DOM. 10A 125V
0017-00003-0704
LINE CORD: CON 10A 250V
0017-00003-0691
LINE CORD: 10A; UK
0017-00003-0889
LINE CORD: AUSTRALIA
0017-00003-0918
HARDWARE BAG
GK39-00002-0009
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL
M051-00K39-B012
2
ARCTIC SILVER 95RE
95RE-0XXX-04
CONTENTS
S/N 100000-UP
Page
CONSOLE ASSEMBLY ....................................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................6
SHROUDS, END CAP, CRANKARMS AND PEDALS .....................................................7
BELTS ..............................................................................................................................8
RESISTOR ASSEMBLY ...................................................................................................9
POWER CONTROL BOARD ............................................................................................10
ALTERNATOR W/PULLEY ..............................................................................................11
CRANKSHAFT AND BEARING ASSEMBLY...................................................................12
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................13
IDLER BRACKET ASSEMBLY.........................................................................................14
SEAT ASSEMBLY…………….………………………………………………………………….15
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…16
SEAT FRAME ASSEMBLY….………………………………………………………………….17
SEAT PADS AND ACCESSORY TRAY.………………………………………………………18
EXTRUSION ASSEMBLY..………………………………………………………………………19
SEAT LOCKING ASSEMBLY…………………………………………………………………...20
WHEEL AND LEVELER…………………………………………………………………………..21
CABLES…………………………………………………………………………………………….22
The version –04 95Re will have both Telemetry and Life Pulse
sensors for reading Heart Rate.
3
ARCTIC SILVER 95RE
95RE-0XXX-04
Console and Related Components
GK63-00002-0063
GK63-00002-0064
GK63-00002-0065
GK63-00002-0066
GK63-00002-0067
GK63-00002-0068
GK63-00002-0069
GK63-00002-0070
GK63-00002-0071
GK63-00002-0072
GK63-00002-0073
GK63-00002-0074
Part Number
AK63-00247-0001
AK63-00247-0003
AK63-00247-0004
AK63-00247-0006
AK63-00247-0007
AK63-00247-0008
AK63-00247-0009
AK63-00247-0010
S/N 100000-UP
CONSOLE ASSEMBLY
KIT: SERVICE CONSOLE W/FM NTSC ENG
KIT: SERVICE CONSOLE W/FM NTSC SPN
KIT: SERVICE CONSOLE W/FM NTSC JAP
KIT: SERVICE CONSOLE W/FM NTSC FRN
KIT: SERVICE CONSOLE W/FM NTSC POR
KIT: SERVICE CONSOLE W/FM PAL ENG
KIT: SERVICE CONSOLE W/FM PAL GER
KIT: SERVICE CONSOLE W/FM PAL SPN
KIT: SERVICE CONSOLE W/FM PAL FRN
KIT: SERVICE CONSOLE W/FM PAL ITL
KIT: SERVICE CONSOLE W/FM PAL DUT
KIT: SERVICE CONSOLE W/FM PAL POR
OVERLAY BEZEL ASSEMBLY
Description
BZL/SW W/OVERLAY ASSY: MFG; ENG
BZL/SW W/OVERLAY ASSY: MFG; GER
BZL/SW W/OVERLAY ASSY: MFG; SPN
BZL/SW W/OVERLAY ASSY: MFG; JAP
BZL/SW W/OVERLAY ASSY: MFG; FRN
BZL/SW W/OVERLAY ASSY: MFG; ITL
BZL/SW W/OVERLAY ASSY: MFG; DUT
BZL/SW W/OVERLAY ASSY: MFG; POR
4
ARCTIC SILVER 95RE
95RE-0XXX-04
Console and Related Components
S/N 100000-UP
HEADPHONE-JACK ASSY
AK32-00035-0000
TOUCHSCREENS; LCD
0K32-01001-0013
Screw
0017-00101-1811
TAPE: ADHESIVE
0K39-01044-0000
POLAR PCB W/HEADER
AK39-00064-0000
Screws(4)
0017-00101-1843
Bracket
0K32-01006-0000
Inverter Board
135E-00002-0002
Screws(2)
0017-00101-1813
Interface Boards
A084-92247-A007 NTSC
A084-92247-A008 PAL
Nuts(4)
0017-00103-0084
Single Board Computer
A084-92251-A012
Grommets(4)
0017-00042-1160
Screws(3)
0017-00101-1814
Screws(8)
0017-00101-1810
Console Back Cover
0K32-01003-0000
Screws(7)
0017-00101-1242
5
Seal
0017-00042-1156
ARCTIC SILVER 95RE
95RE-0XXX-04
Console Support Assembly
S/N 100000-UP
Grip(2)
0K39-01005-0001
Console Support
AK39-00003-0002
Console Mounting
Screw(4)
0017-00101-1744
Frame Post Bolt(4)
0017-00101-1756
Frame Post
6
ARCTIC SILVER 95RE
95RE-0XXX-04
Shrouds, End cap and Pedals
Shroud Screws(7)
0017-00101-1741
Crank Arm, RT
0K39-01042-0007
Screws(3)
0017-00101-1855
S/N 100000-UP
Right Shroud
AK39-00075-0001
Decal
0K39-01076-0000
End Cap Screws(2)
0017-00101-1614
End Cap
AK39-00050-0005
Decal
0K51-01085-0001
Shroud Screws(4)
0017-00101-1741
Right Pedal
AK63-00263-0003
Pedal Strap (not shown)
0K63-01238-0003
Left Shroud
AK39-00076-0001
Decal
0K39-01076-0000
7
Left Pedal
AK63-00263-0004
Pedal Strap
(not shown)
0K63-01238-0004
Crank Arm, LT
0K39-01042-0008
Screws(3)
0017-00101-1855
ARCTIC SILVER 95RE
95RE-0XXX-04
Belts
S/N 100000-UP
Intermediate
Pulley Belt
0K63-01066-0001
Screw
0017-00101-1193
Screw
0017-00101-1193
Alternator Belt
0017-00009-0735
8
ARCTIC SILVER 95RE
95RE-0XXX-04
Resistor Assembly–AK39-00020-0001
S/N 100000-UP
Washer(2)
0017-00104-0309
Resistor
100E-00002-0092
Resistor Retainer
0K39-01043-0000
Pan Screw(2)
0017-00101-1282
Hex Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Power Cable
AK39-00006-0000
Mounting Bracket
0K39-01036-0000
9
ARCTIC SILVER 95RE
95RE-0XXX-04
Power Control Board
S/N 100000-UP
Assembly Number - AK39-00092-0000
Plastic Grommet(4)
0017-00042-0821
Bracket
0K39-01027-0000
Philip Screw(4)
0017-00101-0823
Power Control
Board
B084-92280-A000
10
ARCTIC SILVER 95RE
95RE-0XXX-04
Alternator w/pulley Assembly
S/N 100000-UP
Assembly Number – AK63-00093-0000
Alternator
0017-00009-0841
Alternator Brushes
0017-00009-0895
Alternator Pulley
0K61-02500-0001
Locking Nut
0017-00103-0117
Bolt
0017-00101-0956
Washer
0017-00104-0044
11
ARCTIC SILVER 95RE
95RE-0XXX-04
Crank Shaft and Bearing Assembly
Crank Arm Hub
0K63-01095-0001
S/N 100000-UP
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Washers (3)
0017-00104-0458
Flywheel Screws (3)
0017-00101-1715
*Crankshaft & Bearing Kit
GK63-00002-0077
*Crankshaft
0K63-01012-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-0409
*Needle Bearing (2)
0K63-01344-0000
*Small Snap Ring (2)
0017-00100-0241
Crank Arm Hub (2)
0K63-01095-0001
12
Bolt (2)
0017-00101-1705
ARCTIC SILVER 95RE
95RE-0XXX-04
Intermediate Shaft and Bearing Assembly
Clutch Assembly
AK63-00026-0000
(not included in kit)
Delrin Washers (2)
0017-00104-0455
Retaining Ring
0017-00100-0242
S/N 100000-UP
Magnet
118E-00001-0124
(not included in kit)
Spacer (not Intermediate
Bearings (2,
available
separately) not available
separately)
Intermediate Pulley
(not available separately)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
13
ARCTIC SILVER 95RE
95RE-0XXX-04
Idler Bracket Assembly
S/N 100000-UP
Idler Bracket Assembly – AK63-00021-0000
Idler Bracket
0K63-01050-0000
Lock Nut
0017-00103-0218
Idler Bearing
AK63-00008-0000
14
ARCTIC SILVER 95RE
95RE-0XXX-04
Seat Assembly
S/N 100000-UP
Screw(4)
0017-00101-1745
End Cap(4)
0K19-01208-0001
Washer(8)
0017-00104-0461
Double-sided
Foam Tape(2)
0K19-01222-0000
Bushing Hole
0017-00042-0866
Heart Rate Electrode
AK63-00014-0003
Handle Bar w/Insert
AK39-00024-0002
Screw(2)
0017-00101-1282
Upper Flex Cable Clamp
0K19-01221-0000
Seat Assembly
AK51-00023-0003
Cable Sleeve
0K19-01230-0000
Tape(2)
0K19-01222-0000
Flat-Flex Cable
AK19-00082-0001
Hex Bolt(4)
0017-00101-1749
15
ARCTIC SILVER 95RE
95RE-0XXX-04
Seat Assembly - Bottom
S/N 100000-UP
Roller Shield(4)
0K51-01059-0001
Washer
0017-00104-0461
Roller Spacer(4)
0K51-01044-0000
Locking Nut(4)
0017-00103-0326
Washer(4)
0017-00104-0462
Washer(4)
0017-00104-0463
Screw(2)
0017-00101-1748
Bolt(4)
0017-00101-1743
Lock Assembly
AK51-00053-0001
Roller Assembly
AK51-00056-0001
Locking Nut(8)
0017-00103-0325
Roller (2), LT
0K51-01034-0002
Roller (2), RT
0K51-01034-0001
16
ARCTIC SILVER 95RE
95RE-0XXX-04
Seat Frame Assembly
S/N 100000-UP
Seat Assembly Frame
AK39-00036-0002
Screw(4)
0017-00101-1746
Washer(4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000
Plastic Shield
0K19-01185-0001
Split Clamp
0017-00042-0880
Pan Screw
0017-00101-1295
Push Mount
Wire Clips(2)
0017-00042-0879
17
ARCTIC SILVER 95RE
95RE-0XXX-04
Seat Pads and Accessory Tray
S/N 100000-UP
Accessory Tray
AK39-00052-0003
Seat Back
0K51-01055-0001
Seat Bottom
0k51-01054-0001
Washer(4)
0017-00104-0462
Mounting Screw(4)
0017-00101-1743
18
ARCTIC SILVER 95RE
95RE-0XXX-04
Extrusion Assembly. – AK39-00027-0005
S/N 100000-UP
Stop Bracket
Screws
0K51-01061-0001
0017-00101-1751
Locking Rack
0K51-01013-0002
Decal
0K51-01039-0001
Bumper
0017-00041-0654
Screw
0017-00101-1750
Plastic Grommet
0017-00042-1055
Bolts
0017-00101-1183
19
ARCTIC SILVER 95RE
95RE-0XXX-04
Locking Assembly. – AK51-00053-0001
Knob
AK51-00029-0001
S/N 100000-UP
TORX Screw
0017-00101-1742
Anti-Rattle Washer
0K51-01060-0001
Retainer Bearing
0K51-01011-0000
Handle Shaft
0K51-01007-0000
Groove Pin
0017-00007-0245
E-Ring
0017-00100-0018
Compression Spring
0K51-01012-0000
Washer
0017-00104-0421
Housing-Insert Assembly
AK51-00030-0001
Locking-Block Assembly
AK19-00147-0000
20
ARCTIC SILVER 95RE
95RE-0XXX-04
Wheel and Leveler
S/N 100000-UP
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001
Leveler
0017-00009-0795
Lock Nut
0017-00103-0273
Leveler Assembly
AK61-00035-0000
Flat Washer
0K63-01041-0000
Wheel Insert
0K63-01039-0000
Pan Screw(2)
0017-00101-1747
Wheel Assembly
AK63-00016-0001
Wheel Screw
0017-00101-1747
21
ARCTIC SILVER 95RE
95RE-0XXX-04
Cables
S/N 100000-UP
Head phone Jack Cable
AK32-00009-0000
Connector Bracket Assy.
AK39-00082-000
Flat Flex Cable
118E-00001-0178
Inverter Cable
AK32-00032-0000
Coax Cable
AK32-00020-0000
DC Power Cable
AK32-00075-0000
Console Power Cable
AK32-00006-0004
Reed switch and Cable
AK63-00051-0000
Console
Cable
AK32-00026-0004
HR Cable
AK39-00010-0000
HR Extensions Cable
AK32-00023-0000
22
Polar Cable
AK32-00017-0000
POLAR receiver
AK39-00064-0000
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