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SEMIAUTOMATIC WIRE FEEDER
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IM274-A
June, 2010
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READING THIS MANUAL AND THE
SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
OPERATOR’S MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
i
i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE
powered equipment.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
2.d.5. Do not work next to welding power source.
ii
ii
SAFETY
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
can be dangerous.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases. When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and within applicable OSHA PEL and
ACGIH TLV limits using local exhaust or mechanical
ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required.
Additional precautions are also required when welding
on galvanized steel.
5. b. The operation of welding fume control equipment is affected
by various factors including proper use and positioning of
the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker
exposure level should be checked upon installation and
periodically thereafter to be certain it is within applicable
OSHA PEL and ACGIH TLV limits.
5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating products.
3.j. Also see Items 6.c. and 8.
5.d. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
iii
iii
SAFETY
WELDING and CUTTING
SPARKS can
cause fire or explosion.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
CYLINDER may explode
if damaged.
7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention
During Welding, Cutting and Other Hot Work”, available
from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma
022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
iv
SAFETY
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suivantes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état
defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
du corps.
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de
l‘arc.
c. Protéger l’autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
iv
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible
de la zone de travail qu’il est pratique de le faire. Si on place
la masse sur la charpente de la construction ou d’autres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer
des risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
NOTES
Sec. K3.1.1
Introduction
Input power (115VAC, 2.5A) is supplied by the Power Source.
Duty Cycle: The amount of welding perfromed in a 10 minute period,
expressed nas a percentage.
NOTES
P-103-C, C.1
P-103-D, D.1
P-103-E, E.1, P-103-E.2
P-103-F, F.1
P-103-G, G.1
P-103-H, H.1
P-103-J, J.1
P-103-K, K.1
P-202-C, C.1, C.2, C.3
C.4, C.5, C.6
P-110-C, C.1
P-110-D, D.1
P-110-E, E.1
P-110-F, F.1, G, G.1
P-107-F.2, F.3
P-107-G, G.1
P-107-J
P-107-L
P-107-M
P-107-O, O.1
P-125-N, N.1
P-125-O, O.1
P-107-P
P-107-R
P-107-S, S.1
P-107-T
P-107-V.a, V.b
.............................................................................................. P-107-W, W.1
P-107-W.2a, W.2b
P-28-H, J.b1
P-107-X
P-107-Y
P-110-Z
P-110-AA
P-110-AA
P-114-H
Order K202
Order K162
Order K178
P-103-C
K112 & K113 Squirtguns & Cables
Part Numbers
de o Gu s
P-103-C
10B
10D
Part Numbers
de o Gu s
2
10A
6
10
3
4
10D
Part Numbers
Part Numbers
de o Gu s
de o Gu s
10C
8
9
5
7
1
NOTE: In 1977 the semiautomatic guns were redesigned to conform to NEMA standards. To identify a new
design gun an ampere rating is stencilled on the clamp of the “Clamp and Tube Assembly” (Item 2). For
new design guns use columns 3 or 4. In 1979 the K112 and K113 guns were further redesigned. This latest redesign may be identified by a size molded in the nozzle insulation (Part of Item 1) near the handle to
gun connection.
K112 & K113 SQUIRTGUNS & CABLES
06-06-2005
Sub Assembly Illustration
de o Gu s
P-103-C.1
# Indicates a change this printing.
Sub Assembly Illustration
Sub Assembly Illustration
6
7
8
9
9
10
10
10
10
10
10A
10A
10B
10B
10B
10C
10C
10C
10C
10C
10D
10D
11
Sub Assembly Illustration
de o Gu s
de o Gu s
2
3
3
4
4
5
QTY.
1
2 3 4 5 6 7 8 9
1
1
1
1
1
1
1
•
X
•
•
•
X
•
•
•
•
X
•
•
•
X
X
X
•
•
X
X
•
•
•
X
X
•
•
1
1
1
1
1
1
X
X
•
X
•
X
X
X
•
X
•
X
X
•
X
•
X
X
X
•
X
•
X
X
4
1
1
1
1
1
1
1
1
1
1
1
2
2
1
X
X
X
X
•
•
X
•
•
•
X
•
X
•
•
•
•
X
•
•
X
•
•
X
X
X
X
•
•
•
X
•
•
•
X
•
X
•
•
•
•
X
•
X
•
X
X
X
X
•
X
X
•
•
•
•
X
•
X
•
•
•
•
•
•
X
X
•
•
X
X
X
•
X
•
•
•
X
X
•
X
•
X
X
X
X
•
•
•
X
X
•
M10682 ø
1
X • X •
S12967 ø
1
X • X •
PART NO.
Gun & Cable Assembly (5/64” Electrode)
(No Electrode Size Stencil)
Gun & Cable Assembly (5/64” Electrode) (Stenciled 5/64)
Gun & Cable Assembly (3/32” Electrode) (Stenciled 3/32)
Gun Assembly
Gun Assembly
Gun Assembly
Gun Assembly
Gun Parts
Clamp and Flux Tube Assembly
Handle
Handle
Socket Head Cap Screw
Socket Head Cap Screw
Trigger and Control Cable Assembly
Assembly Parts
8-32 x 1/4 Pan Head Screw
Spatter Shield
Retaining Ring
Clamp
Clamp
Conductor Cable, Includes:
Conductor Cable, Includes:
Conductor Cable, Includes:
Conductor Cable, Includes: (350 Amp)
Conductor Cable, Includes: (500 Amp)
Handle and Stiffener, Wire Feeder End
Handle and Stiffener, Wire Feeder End
Connector, Wire Feeder End
Connector, Wire Feeder End (350 Amp)
Connector, Wire Feeder End (500 Amp)
Connector, Gun End (350 Amp)
Connector, Gun End (500 Amp)
Connector, Gun End
Connector, Gun End
Connector, Gun End
Clamping Tube, Both Ends (All Except 500A)
Clamping Tube, Both Ends (500A Only)
Cable Liner - For K112 (1/16” Electrode, 350 Amp Only)
Adapter Kit to use Squirtguns K113 with MN-1
and MN-3 (Not Illustrated)
Adapter Kit to use Squirtguns K113 with ML-2
(Not Illustrated)
K113
K113-5/64
K113-3/32
M10614-4 ø
M10614-7
M10614-9
M10614-8
See P-103-D
S16165
M10102
M10102-1
T9447-9
T14438
M12462-15
See P-103-K
CF000148
T12027
S9776-7
S11598-1
S15921-2
L5728-7
L4230-7
L4230-1
L5728-1 ø
L6250-4
M14048
M14050-1
S12801-6
S12801-1 ø
S12801-9
S12802-11
S12802-16
S12802-6
S12802-1
S12802-14
S7748-40
S16997
S12898-5/64 ø
K112 & K113 SQUIRTGUNS & CABLES
ø
P-103-C.1
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION
1
1
1
1
de o Gu s
For Squirtgun K113, use the parts marked “X” in Column 1 or 3 (see note).
For Squirtgun K112, use the parts marked “X” in Column 2 or 4 (see note).
This part is obsolete and no longer available.
#
11-22-2005
P-103-D
P-103-D
Part Numbers
Gun Assembly - Squirtguns K112 & K113
1
Part Numbers
de o Gu s
2A
2B
Part Numbers
de o Gu s
2A1
4
2A2
3
2A3
2A4
Part Numbers
de o Gu s
5
NOTE: In 1977 the semiautomatic guns were redesigned to conform to NEMA standards. To identify a
new design gun an ampere rating is stencilled on the clamp of the “Clamp & Tube Assembly”
(Item 2 of P-103-C). For new design guns use columns 3, 4 or 5. In 1979 the K112 and K113
guns were further redesigned. This latest redesign may be identified by a size molded in the
nozzle insulation (Part of Item 2) near the handle to gun connection.
SQUIRTGUNS K112 & K113
06-03-2005
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
P-103-D.1
For Squirtgun K113, use the parts marked “X” in Column 1 or 3 (see note).
For Squirtgun K112, use the parts marked “X” in Column 2 or 4 (see note).
For Squirtgun K112 (500 Amp), use the parts marked “X” in Column 5 (see note).
# Indicates a change this printing.
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
1 2 3
4
5 67 8 9
1
1
1
1
1
1
1
1
1
X
•
X
•
•
•
•
•
•
•
X
•
•
X
•
X
•
•
•
X
•
KP2095-1
1
X • X • •
#
KP2095-12
1
•
• X • •
#
KP2095-11
T12931-3
KP2094-2
T12977-1
T12932-1
S13486-1 ø
S13486-2
S12964-1
KP1968-1
KP1968-5
KP1968-4
KP1968-2
KP1968-3
T14278
KP2086-2
KP2086-4
T14050-3/32
KP2086-3 (1)
T14050-1/16
S13027-4
S13027-5
S13027-3
KP2104-2
KP2091-1
T14435-3/32 (1)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
•
•
•
•
X
•
X
X
X
X
X
X
X
X
•
X
•
•
•
X
X
X
X
X
X
•
X
•
•
X
X
•
X
X
X
X
X
X
X
X
•
•
•
•
•
•
•
•
•
•
#
ITEM DESCRIPTION
PART NO.
1
1
2
2
2
2
2A
2A
2A
2A1
S12955
T14181
M10670-7
M10670-6
M10670-4 ø
M10670-5
S13813-1
S13813-3
S13813-4
2A1
2A1
2A1
2A2
2A3
2A4
2B
2B
3
4
4
4
4
4
4
5
5
5
5
5
P-103-D.1
Cap
Cap
Housing & Nozzle Asbly, Includes:(5/64, Stenciled)
Housing & Nozzle Asbly, Includes:(3/32, Stenciled)
Housing & Nozzle Asbly, Includes:
Housing & Nozzle Asbly, Includes:
Nozzle
Nozzle (3/32)
Nozzle (5/64)
Nozzle Liner, Tight Wound Steel Spring
(For 5/64, No Stencil)
Nozzle Liner, Tight Wound Steel Spring
(For 5/64 Stenciled)
Nozzle Liner, Tight Wound Steel Spring
(For 3/32 Stenciled)
Nozzle Liner, Tight Wound Steel Spring
Ceramic Insert
Insert Retainer
Hollow Lock Set Screw
Housing
Housing
Collar
Nozzle Flux Cone (S12957-1/2)
Nozzle Flux Cone (S12957-5/8)
Nozzle Flux Cone (S12957-3/4)
Nozzle Flux Cone (S12957-13/16)
Nozzle Flux Cone (S12957-15/16)
Chamfered 3/4” Nozzle Flux Cone
Contact Tip, 1/16” Electrode T12011-1/16
Contact Tip, 5/64” Electrode T12011-5/64
Contact Tip, 3/32” Electrode T14050-3/32 (Note 1)
Contact Tip, 3/32” Electrode T12011-3/32 (1)
Contact Tip, 1/16” Electrode T14050-1/16 (Note 1)
Nozzle Extension K113-5/64, 1-3/4 Stickout
Nozzle Extension K113-3/32, 1-3/4 Stickout
Nozzle Extension K113-3/32, 2-1/8 Stickout
Guide Tips for Long Stickout Extensions K113-5/64
Guide Tips for Long Stickout Extensions K113-3/32
Guide Tips for Long Stickout Extensions K113-3/32
QTY.
*
1
1
1
1
1
X
•
•
•
X
•
X
•
•
•
X
X
X
•
•
•
X
X
X
•
X
X
X
•
X
X
X
X
X
X
X
X
•
X
X
X
•
X
X
X
X
X
X
•
X
•
•
X
X
•
X
X
X
X
X
X
X
X
•
•
•
•
•
•
•
•
•
•
•
X
X
•
•
•
X
•
•
X
•
X
X
X
X
X
X
X
X
•
•
•
•
X
•
•
•
•
•
•
Sub Assembly Illustration
de o Gu s
* As Required
(1) To be used only when using S13027-5 extension
NOTE 1: When tip life is limited by tip being
fused over the use of T14726-[ ] tips
may result in a lower overall cost.
SQUIRTGUNS K112 & K113
ø
This part is obsolete and no longer available.
08-28-2007
P-103-E
K114 Squirtgun & Cable
Part Numbers
de o Gu s
P-103-E
16
37
13
17
29 31A
15 42
10
Part Numbers
32
12
9
40
41 39 30
14
19
30B
}
de o Gu s
36
31B
31D
31
18
6
30
35
30A
27
8
28 38
26
7
31C
34
33
Part Numbers
de o Gu s
4
20
3
5
4A
1
4B
Part Numbers
de o Gu s
2
K114 SQUIRTGUN & CABLE
07-18-2005
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
de o Gu s
P-103-E.1
# Indicates a change this printing.
ITEM DESCRIPTION
1
1
1
1
2
2
3
4
4A
4B
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
26
27
28
29
30
30A
30B
31
31A
31B
31C
31D
32
33
34
35
36
37
38
39
40
P-103-E.1
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
PART NO.
Squirtgun & Cable
K114
Nozzle Flux Cone 13/16” Opening (Opt)(S12957-13/16) KP1968-2
Nozzle Flux Cone 5/8” Opening (Std) (S12957-5/8)
KP1968-5
Nozzle Flux Cone 3/4” Opening (Opt) (S12957-3/4)
KP1968-4
Nozzle Flux Cone 15/16” Opening (Opt)(S12957-15/16) KP1968-3
Contact Tip (T12236-3/32)
KP2088-2
Contact Tip (Optional) (T12236-5/64)
KP2088-3
Gun Assembly, Includes: (Items 3 thru 20)
L5757-A
Socket Head Cap Screw
T9447-22
Nozzle, Includes:
S13816
Nozzle Liner, Tight Wound Steel Spring
T12931-2
Liner Locking Screw
T12932-2
Gun Tube
S13042
Right & Left Gun Mount
L3828
Flux Shut Off Assembly
S11686
Receptacle Clamp
T11521
Spring
T11514
Lever
S11567-1
Pivot Pin
T11546
Rivet
T10167-1
Plain Washer
S9262-39
Spring Clip
S11685
Trigger
S11569
Snap Ring
S9776-16
Gun Hanger
T11523
Roll Pin
T9967-23
Collar
S12964-1
Handle & Conductor Cable Asbly, Includes: (Items 26 thru 42)
L5757-B
Clamping Ring
S12903
Tube Insulator
T11584
Handle
S11629
Flux Tube
S11822
Control Cable, Includes:
M9473
Micro Switch
S12182-1
3 Contact Receptacle, Gun End
T11155-1
5 Contact Receptacle, Wire End
S12020-6
Conductor Cable, Includes:
L5728-6
Handle & Stiffener, Wire Feeder End
M14048
Connector, Wire Feeder End
S12801-6
Connector, Gun End
S12802-14
Clamping Tube, Both Ends
S7748-40
#8-32 x 1.875 FHS
CF000133
Socket Head Screw
T9447-8
Snap Ring
S9776-28
Socket Head Screw
T9447-21
Switch Mounting Plate
S11588
#8-32 x .50 RHS
CF000033
Actuator
T11527
Insulation
T11522
#2-56 x .4375 RHS
CF000135
K114 SQUIRTGUN & CABLE
QTY.
1 2 3 4 5 6 7 8 9
1
1
1
1
X
X
X
X
As Reqʼd X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
X
1
x
1
X
1
X
1
X
1
X
1
X
1
X
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
3
1
3
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
08-28-2007
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-103-E.2
# Indicates a change this printing.
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
41
42
T9695-10
CF000136
S12891-1
S13028-1
T12329-1
T12328-3/32
S12891-2 ø
S13028-2
T12329-2 ø
T12328-3/32
2
2
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
KP24A-62
1
X
S12967 ø
1
X
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
de o Gu s
P-103-E.2
ø
Lock Washer
#2-56 HN
Nozzle Extension,
Housing
Insert
Tip
Nozzle Extension,
Housing
Insert
Tip
Adapter Kit to use
(Not Shown)
Adapter Kit to use
(Not Shown)
2-1/4” Stickout, (Not Shown)
3-1/4” Stickout, (Not Shown)
Squirtgun K114 w/MN-1 & ML-3
#
Squirtgun K114 w/ML-2
K114 SQUIRTGUN & CABLE
This part is obsolete and no longer available.
09-25-2008
de o Gu s
de o Gu s
de o Gu s
de o Gu s
NOTES
K114 SQUIRTGUN & CABLE
P-103-F
K115 Squirtgun & Cable
Part Numbers
de o Gu s
P-103-F
NOTE 1: For old contact tips (length 7/8”)
used only with nozzles made before Fall 1968,
order: T12236 – .120
T12236 – 7/64”
T12236 – 3/32"
1
14
Part Numbers
de o Gu s
5
8
1
3
2
17A
6
17B
10
15
9
17
Part Numbers
de o Gu s
7
9A
11
4
9B
9C
9D
Part Numbers
de o Gu s
12
NOTE: In 1977 the semiautomatic guns were redesigned to conform to NEMA standards. To identify a new
design gun an ampere rating is stencilled on the “Switch Housing Clamp” (Item 14). For new design guns use
columns 5, 6, 7, 8, 9 or 10.
SQUIRTGUN & CABLE
07-16-2007
Sub Assembly Illustration
Sub Assembly Illustration
For .120 & 7/64” Electrode Gun, use the parts marked “X” in Column 1, 3, 5 or 7.
For 3/32” Electrode Gun, use the parts marked “X” in Column 2, 4, 6 or 8.
For 5/64” Electrode Gun, use the parts marked “X” in Column 9 or 10
P-103-F.1
# Indicates a change this printing.
ITEM DESCRIPTION
PART NO.
Gun & Cable Asbly (82º Nozzle): .120 & 7/64
Gun & Cable Asbly (82º Nozzle): 3/32 Wire
Gun & Cable Asbly (82º Nozzle): 5/64 Wire
Gun & Cable Asbly (45º Nozzle): .120 & 7/64 Wire
Gun & Cable Asbly (45º Nozzle): 3/32 Wire
Gun & Cable Asbly (45º Nozzle): 5/64 Wire
1
Conductor Cable, Includes:
1
Conductor Cable, Includes:
1
Conductor Cable, Includes:
Handle, Wire Feeder End
Connector, Wire Feeder End
Connector, Gun End
Connector, Gun End
Connector, Gun End
Clamping Tube, Both Ends
2
Snap Ring
3
Clamp
4
Clamp & Shield Assembly
5
#8-32 x .25 Pan Head Screw
6
Spatter Shield
7
Socket Head Cap Screw
7
Socket Head Cap Screw
8
Handle
8
Handle
9
Nozzle (82º), Includes: (M11474-.120)
9
Nozzle (82º), Includes: (M11474-3/32)
9
Nozzle (82º), Includes: (M14027-82-5/64)
9
Nozzle (45º), Includes: (M11510-.120)
9
Nozzle (45º), Includes: (M11510-3/32)
9
Nozzle (45º), Includes: (M14027-45-5/64)
9A
Nozzle Liner, Tight Wound Steel Spring (.120) (T12931-7)
9A
Nozzle Liner, Tight Wound Steel Spring (3/32) (T12931-5)
9A
Nozzle Liner, Tight Wound Steel Spring (5/64) (T12931-32)
9B
Nozzle Insert (.120) (T12576-3)
9B
Nozzle Insert (3/32) (T12576-1)
9B
Nozzle Insert (5/64) (T12576-1)
9C
Nozzle Insert Retainer
9D
Liner Locking Screw
10
Trigger & Control Cable Assembly
Assembly Parts
11
Insulated Guide, 2-3/4” Electrical Stickout
11
Insulated Guide, 3-3/4” Electrical Stickout
11
Insulated Guide, 1-1/4” Electrical Stickout
12
Contact Tip (Length 1-1/8”) Note 1 (T14157-.120)
12
Contact Tip (Length 1-1/8”) Note 1 (T14157-7/64)
12
Contact Tip (Length 1-1/8”) Note 1 (T14157-3/32)
12
Contact Tip (Length 1-1/8”) Note 1 (T14157-5/64)
12
Contact Tip (Length 1-1/8”) Note 1 (T14157-072)
14
Switch Housing Clamp
14
Switch Housing Clamp
15
Shield Mounting Block (Early Guns Only)
(Not Illustrated)
17
#8-32 x 1.50 RHS
17A
Lock Washer
17B
#8-32 HN
18
CCC Decal (Not Shown)
K115-.120*
K115-3/32*
K115-5/64*
K115-45-.120*
K115-45-3/32*
K115-45-5/64*
L4230-5* or -10*
L5728-5* or -10*
L5728-7* or -14*
M14048
S12801-6
S12802-4
S12802-13
S12802-14
S7748-40
S9776-7
S15921-1
S12880
CF000148
T12027
T9447-9
T14438
M10102
M10102-1
KP1907-1
KP1907-2
KP1919-2
KP1910-1
KP1910-2
KP1919-1
KP2095-6
KP2095-5
KP2095-13
KP2094-3
KP2094-1
KP2094-1
T12977-2
T12932-2
M12462-10 or -15*
See P-103-K
S12691-1
S12691-2
S13358
KP2103-3
KP2103-6
KP2103-4
KP2103-5
KP2103-1
S12339
S15922-1
Sub Assembly Illustration
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
de o Gu s
P-103-F.1
T12385 ø
CF000119
T9695-3
CF000042
T13086-192
Adapter Kit to use K115 Squirtgun with MN-1 & ML-3 (Not Shown) M10682 ø
Adapter Kit to use K115 Squirtgun with ML-2 (Not Shown)
S12967 ø
SQUIRTGUN & CABLE
ø
This part is obsolete and no longer available.
QTY.
1 2 3
4 5 6 7 8 9 10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
X
•
•
•
•
•
X
•
•
X
•
X
X
•
X
X
X
X
X
X
X
•
X
•
X
•
•
•
•
•
X
•
•
X
•
•
X
X
X
•
X
•
•
•
•
X
•
•
X
•
X
X
•
X
X
X
X
X
X
X
•
X
•
•
X
•
•
•
•
•
X
•
•
X
•
X
X
X
•
•
•
X
•
•
X
•
•
X
•
X
X
•
X
X
X
X
X
X
X
•
X
•
•
•
•
X
•
•
X
•
•
X
•
•
X
X
X
•
•
•
•
X
•
X
•
•
X
•
X
X
•
X
X
X
X
X
X
X
•
X
•
•
•
•
•
X
•
•
X
•
•
X
•
X
X
X
X
•
•
•
•
•
•
X
•
X
•
•
X
•
X
X
X
X
X
X
•
X
•
X
X
•
•
•
•
•
X
•
•
X
•
•
X
X
X
•
X
•
•
•
•
•
X
•
X
•
•
X
•
X
X
X
X
X
X
•
X
•
X
•
X
•
•
•
•
•
X
•
•
X
•
X
X
X
•
•
•
X
•
•
•
X
•
X
•
•
X
•
X
X
X
X
X
X
•
X
•
X
•
•
•
X
•
•
X
•
•
X
•
•
X
X
X
•
•
•
•
X
•
•
X
•
X
•
•
X
•
X
X
X
X
X
X
•
X
•
X
•
•
•
•
X
•
•
X
•
•
X
•
X
X
X
•
•
X
•
•
•
•
•
X
X
X
•
X
X
X
X
X
X
X
X
•
X
•
X
•
•
X
•
•
•
•
•
X
•
•
X
•
X
X
•
•
•
•
•
X
•
•
X
X
X
•
•
X
X
X
X
X
X
X
•
X
•
X
•
•
•
•
•
X
•
•
X
•
•
X
•
X
X
1
1
1
1
1
1
X
X
X
X
X
•
•
•
X
•
X
X
X
•
•
X
•
•
X
•
X
X
X
X
X
•
•
•
X
•
X
X
X
•
•
X
•
•
X
•
X
X
X
X
X
•
•
•
•
X
X
X
X
•
•
X
•
•
•
X
X
X
X
X
X
•
•
•
•
X
X
X
X
•
•
X
•
•
•
X
•
•
•
•
•
•
X
X
•
X
•
•
•
•
•
•
X
X
•
X
1
2
2
2
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
•
X
X
X
X
1
1
X X X X X X X X X X
X X X X X X X X X X
08-28-2007
#
#
#
#
#
#
#
#
#
#
#
P-103-G
K116 Squirtgun & Cable
Part Numbers
de o Gu s
P-103-G
NOTE 1: For old contact tips (length 7/8”) used only with
nozzles made before Fall 1968, order: T12236-.120
T12236-7/64”
T12236-3/32”
4B
Part Numbers
de o Gu s
4D
4A
4
2
5
3
4D
4C
11
10
9
Part Numbers
de o Gu s
8
1
1A
13
1B
1C
6
7
1D
Part Numbers
de o Gu s6
12
Note: In 1977 the semiautomatic guns were redesigned to conform to NEMA standards. To identify a new
design gun an ampere rating is stencilled in the handle of “ Assembly” (Item 7). For new design guns use
columns 3 or 4.
K116 SQUIRTGUN & CABLE
06-06-2005
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
For .120 & 7/64” Electrode Gun, use the parts marked “X” in Column 1 or 3 (See Note).
For 3/32” Electrode Gun, use the parts marked “X” in Column 2 or 4 (See Note)
# Indicates a change this printing.
1
1
1A
1A
1B
1B
1C
1D
2
3
3
4
4
4
4
4A
4B
4C
4C
4D
5
6
7
7
7
8
9
10
10
11
11
12
12
12
13
13
13
P-103-G.1
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
de o Gu s
P-103-G.1
Gun & Cable Assembly-.120” & 7/64” Electrode
Gun & Cable Assembly - 3/32” Electrode
Nozzle, Includes:
Nozzle, Includes:
Nozzle Liner, Tight Wound Steel Spring (T12931-8)
Nozzle Liner, Tight Wound Steel Spring
Nozzle Insert (T12576-3)
Nozzle Insert (T12576-1)
Nozzle Insert Retainer
Liner Locking Screw
Switch Housing Clamp
Handle
Handle
15ʼ Conductor Cable, Includes:
15ʼ Conductor Cable, Includes:
10ʼ Conductor Cable, Includes:
10ʼ Conductor Cable, Includes:
Handle, Wire Feeder End
Connector, Wire Feeder End
Connector, Gun End
Connector, Gun End
Clamping Tube, Both Ends
8-32 x 1/4 Pan Head Screw
Socket Head Screw
Handle & Control Cable Assembly - 15ʼ Length
Handle & Control Cable Assembly - 10ʼ Length
Handle & Control Cable Assembly - 10ʼ Length
Assembly Parts
Spatter Shield
Snap Ring
Clamp
Clamp
Socket Head Cap Screw
Socket Head Cap Screw
Contact Tip (Length 1-1/8”) Note 1 (T14157-.120)
Contact Tip (Length 1-1/8”) Note 1 (T14157-7/64)
Contact Tip (Length 1-1/8”) Note 1 (T14157-3/32)
Insulated Guide, 2-3/4” Electrical Stickout (S12691-1)
Insulated Guide, 3-3/4” Electrical Stickout (S12691-2)
Insulated Guide, 1-1/2” Electrical Stickout (S13358)
Adapter Kit to Use K116 w/MN-1 & ML-3 (Not Shown)
Adapter Kit to Use K116 with ML-2 (Not Shown)
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
K116-.120*
K116-3/32*
M11475-.120
M11475 - 3/32
KP2095-7
T12931-6 ø
KP2094-3
KP2094-1
T12977-2
T12932-2
S12339-1
M10102
M10102-1
L5728-5*
L5728-10*
L4230-10*
L5728-10*
M14048
S12801-4
S12802-4
S12802-13
S7748-40
CF000049
S11604-9
L5734-15* ø
L4189-10*
L5734-10*
See P-103-H
T12027
S9776-7
S11598-1
S15921-2
T9447-9
T14438
KP2103-3
KP2103-6
KP2103-4
KP1965-1
KP1965-2
KP1971-1
M10682 ø
S12967 ø
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
As Reqʼd
As Reqʼd
As Reqʼd
1
1
1
1
1
X
•
X
•
X
•
X
•
X
X
X
X
•
X
X
X
•
X
X
X
•
X
X
X
X
X
•
•
X
X
X
•
X
•
X
X
•
X
X
•
X
X
•
X
•
X
•
X
•
X
X
X
X
X
•
X
X
X
•
X
X
X
•
X
X
X
X
X
•
•
X
X
X
•
X
•
•
•
X
X
•
X
X
X
X
•
X
•
X
•
X
•
X
X
X
•
X
X
X
•
X
X
X
•
X
X
X
X
X
•
X
X
X
X
•
X
•
X
X
X
•
X
•
X
X
X
•
X
•
X
•
X
•
X
X
X
X
•
X
X
X
•
X
X
X
•
X
X
X
X
X
•
X
X
X
X
•
X
•
X
•
•
X
X
•
X
X
X
#
#
#
#
#
#
* Specify 15ʼ or 10ʼ Cable as Appropriate
K116 SQUIRTGUN & CABLE
ø
This part is obsolete and no longer available.
08-28-2007
P-103-H
K116 Squirtgun Handle & Control Cable
Part Numbers
de o Gu s
P-103-H
13B
13C
9
13
1
Part Numbers
de o Gu s
4
6
13A
20
3
12
10
17
11
7
8
24
25
Part Numbers
26
22
5
15
21
14
16
Part Numbers
de o Gu s
de o Gu s
19
K116 SQUIRTGUN HANDLE & CONTROL CABLE
08-26-2008
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
de o Gu s
P-103-H.1
P-103-H.1
# Indicates a change this printing.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
Squirtgun Handle & Control Cable
Handle & Control Cable Assembly - 15ʼ Length
Handle & Control Cable Assembly - 10ʼ Length
Handle & Control Cable Assembly - 15ʼ Length
Handle & Control Cable Assembly - 10ʼ Length
1
Handle Mounting Bracket
3
Socket Head Cap Screw
4
Socket Head Cap Screw
5
#8-32 x .5 RHS
6
Handle Pivot Block
7
#8-32 x .625 FHS
8
Lock Washer
9
Insulating Pad
10
#8-32 x .5 FHS
11
Lock Washer
12
#8-32 HN
13
Control Cable, Includes: 15ʼ Length
13
Control Cable, Includes: 10ʼ Length
13A
Micro Switch
13B
Polarized Plug, Wire Feeder End
13C
Clamp at Plug
14
Friction Bushing
15
Handle Pivot Shaft
16
Snap Ring
17
Trigger Assembly
19
Spring
20
Trigger Mounting Block (Straight Pull Trigger)
20
Trigger Mounting Block (Pivoting Trigger)
21
Gun Shield
22
#3-48 x .75 RHS
24
Handle
25
Switch Insulation
26
Roll Pin
K116
L5734-15
L5734-10
L4189-15
L4189-10
S12905
T9447-36
T9447-22
CF000033
S12690
CF000147
T10441-1
T12241
CF000146
T4291-A
CF000042
M10427-15
M10427-10
T12485
S12020-6
S12024-1
T12233
T12239
S9776-25
S23982 [*]
T12025
S12688
M18910
L4188
CF000312
S12687-1
S14878
T9967-52
1
1
1
1
1
2
2
12
2
2
2
1
3
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
#
[*] For earlier design “straight pull” (non-pivoting) trigger, contact Customer Service
for replacement parts
K116 SQUIRTGUN HANDLE & CONTROL CABLE
08-26-2008
P-103-J
K126 Squirtgun & Cable
Part Numbers
de o Gu s
P-103-J
Note 1: For old contact tips (length 7/8”) used only
with nozzles made before Fall 1968, order:
T12011-5/64”
T12011-3/32”
T12011-.068
Note 2: When tip life is limited by tip being fused
over the use of T14726-[ ] ø tips may result in a
lower overall cost.
2B
2D
Part Numbers
de o Gu s
2A
12
2
6
1
2D
2C
4
7
5
17
Part Numbers
de o Gu s
18
3
10
11
16
10A
14
10B
15
10C
10D
Part Numbers
de o Gu s
8
Note: In 1977 the semiautomatic guns were redesigned to conform to Nema standards. To identify a new
design gun an ampere rating is stencilled on the “Clamp” (Item 12). For new design guns use column 2.
K126 SQUIRTGUN & CABLE
ø
This part is obsolete and no longer available.
06-06-2005
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
P-103-J.1
# Indicates a change this printing.
Sub Assembly Illustration
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION
1
1
2
2
2
2
2A
2A
2B
2C
2C
2D
2D
3
4
4
5
6
7
7
8
8
8
8
10
10A
10B
10C
10D
11
12
12
13
13
14
15
16
17
18
de o Gu s
P-103-J.1
Gun & Cable Assembly, Includes:
Handle
Handle
Conductor Cable, Includes: (15ʼ)
Conductor Cable, Includes: (15ʼ)
Conductor Cable, Includes: (10ʼ)
Conductor Cable, Includes: (10ʼ)
Handle & Stiffener, Wire Feeder End
Handle & Stiffener, Wire Feeder End
Connector, Wire Feeder End
Connector, Gun End
Connector, Gun End
Clamping Tube, Both Ends
Clamping Tube, Both Ends
Snap Ring
Clamp
Clamp
Spatter Shield
8-32 x 1/4 PHS
Socket Head Cap Screw
Socket Head Cap Screw
Contact Tip, 5/64” Electrode (Length 1-1/8”) Note 1 & 2
Contact Tip, 3/32” Electrode (Length 1-1/8”) Note 1 & 2
Contact Tip, .068” & .072” Electrode (Length 1-1/8”) Note 1 & 2
Contact Tip, .062” Electrode (Length 1-1/8”) Note 2
Nozzle, Includes: (M11476)
Nozzle Liner, Tight Wound Steel Spring (T12931-4)
Nozzle Insert (T12576-2)
Nozzle Insert Retainer
Liner Locking Screw
Trigger & Control Cable Assembly
Assembly Parts
Clamp
Clamp
Insulated Guide, 2-3/4” Electrical Stickout (Optional)t
(Not Shown)
Insulated Guide, 2.00” Electrical Stickout (Optional)
(Not Shown)
Heat Shield Assembly
Thread Protector, 3/4 to 1-1/2” Stickout (T12313)
#8-32 x 1-1/2 Round Head Screw
Lock Washer
#8-32 Hex Nut
Adapter Kit to use K126 with MN-1 or ML-3
Adapter Kit to use K126 with ML-2
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
K126*
M10102-1
M10102
L6250-1*
L4230-4*
L6250-2*
L4230-11*
S13099
M14050-1
S12801-3
S12802-12
S12802-3
S16997
S7748-40
S9776-7
S15921-2
S11598-1
T12027
CF000148
T14438
T9447-9
KP2100-4
KP2100-3
KP2100-1
KP2100-2
KP1909-1
KP2095-4
KP2094-2
T12977-1
T12932-1
M12462*
See P-103-K
S15922-1
S12339
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
4
1
1
As Reqʼd
As Reqʼd
As Reqʼd
As Reqʼd
1
1
1
1
1
1
1
1
1
X
•
X
•
X
•
X
X
•
X
•
X
•
X
X
•
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
•
X
T12315
1
X X
S17217-1
S13037
KP2089-1
CF000119
T9695-3
CF000042
M10682 ø
S12967 ø
1
1
1
4
2
2
1
1
X
X
X
X
X
X
X
X
X
X
•
X
•
X
•
X
X
X
X
•
X
•
X
X
•
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
•
#
#
#
#
X
X
X
X
X
X
X
X
* Specify Length 15ʼ or 10ʼ as appropriate.
K126 SQUIRTGUN & CABLE
This part is obsolete and no longer available.
08-28-2007
P-103-K
Part Numbers
de o G u s
P-103-K
Trigger & Control Cable Assembly
12
12A
13D
8
13B
Part Numbers
de o Gu s
13A
13C
4
1
Part Numbers
de o Gu s
2
9
7
Part Numbers
de o Gu s
5
3
TRIGGER & CONTROL CABLE ASSEMBLY
07-25-2006
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o Gu s
de o Gu s
de o Gu s
de o G u s
P-103-K.1
P-103-K.1
# Indicates a change this printing.
Use the parts marked “X” in column 1 for K112, K113, K115, K126,
K183, K289 & K206 guns. Use the parts marked “X” in column 2 for
K264, K345, K355, & K361 guns.
ITEM DESCRIPTION
1
2
3
4
5
6
7
8
9
12
12
12A
12A
13A
13B
13C
13D
13E
Trigger & Control Cable Assembly, Includes:
Trigger & Control Cable Assembly, Includes:
Trigger & Control Cable Assembly, Includes:
Micro Switch
Housing
Trigger Assembly
Cord Clamp
Spring
Roll Pin
#3-48 x .75 RHS
Switch Insulation
Set Screw
Polarized Plug, Wire Feeder End, (Not Shown) (Old Style)
Polarized Plug, Wire Feeder End
Clamp at Polarized Plug (Old Style) (Not Shown)
Clamp at Polarized Plug
Molded Plug Kit, Includes:
Connector Body
Connector Cover
Connector Pin
Insulating Washer
Strain Relief (Not Shown)
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
M12462-15ʼ
M12462-10ʼ
M12462-8ʼ
T12485
L10706
S23982 [*]
T11669-2
T12025
T9967-52
CF000312
S14878
S11604-22
S12020-6
S12020-16
S12024-1
S12024-4
S19757
NSS
NSS
NSS
NSS
NSS
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
X
X
•
X
X
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
[*] For earlier design “straight pull” (non-pivoting) trigger, contact Service Department
for replacement parts.
TRIGGER & CONTROL CABLE ASSEMBLY
NSS - Not Sold Separately
07-25-2006
P-202-C
Magnum 300 & 400 GMAW Gun
Part Numbers
de o
ag u
Gu s
P-202-C
4
2A
1
Part Numbers
de o
ag u
Gu s
2C
16B
17
2A
7
16A
15
2B
5
Part Numbers
20
9
11
8
6
18
12
Part Numbers
de o
ag u
Gu s
de o
ag u
Gu s
3
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o
ag u
Gu s
de o
ag u
Gu s
de o
ag u
Gu s
de o
ag u
Gu s
P-202-C.1
P-202-C.1
# Indicates a change this printing.
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION
Gun & Cable Assembly:
300 Amp-Specify cable length & wire size.
300 Amp-Specify cable length & wire size.
400 Amp-Specify cable length & wire size.
**400 Amp-Specify cable length & wire size.
400 Amp-Specify cable length & wire size.
1
Connector Assembly
2A
Gun Handle (Left & Right)
2B
Pan Head Screw (for Handle)
2C
Handle Nut (Knurled)
3
Trigger Assembly (Non Interlocking-Standard)
3
Trigger Assembly (Interlocking-Parts Order Only)
4
Spring Boot Retainer (Gun End Only)
5
Connector Cover
6
Nut (Cable Handle)
7
Gun Tube Assembly
7
Gun Tube Assembly
8
Tail Piece
9
Gas Plug Assembly
11
Slip on Nozzle Insulator
11
Slip on Nozzle Insulator
12
Gas Nozzle
12
Gas Nozzle
15
Decal 300 Amp
15
Decal 400 Amp
16
Collar Assembly, Includes:
16A
Collar
16B
Set Screw
17
Hanger
18
Contact Tip
18
Contact Tip
20
Gas Diffuser
20
Gas Diffuser
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
K470-[ ]
K2951-[ ]
K471-[ ]
K541-[ ]
K2952-[ ]
See P-202-C.2
G1927
S18825-1
S18773
S21002
S20677 *
S24719
L7723
S18690
1
1
1
1
1
1
1
3
3
1
1
1
1
1
X
•
X
X
•
X
X
X
X
X
X
X
X
X
See Chart P-202-C.4
See Chart P-202-C.6
1
1
X •
• X
M15607
S18695
1
1
1
X X
X X
X •
1
•
1
X •
See Chart P-202-C.4
See Chart P-202-C.6
See Chart P-202-C.4
See Chart P-202-C.6
S18750-1
S18750-2
S18831
S18830
S11604-46
M15693
See Chart P-202-C.4
See Chart P-202-C.6
See Chart P-202-C.4
See Chart P-202-C.6
Items Not Shown:
Cable Liners
Cable Liners
See Chart P-202-C.4
See Chart P-202-C.6
Options:
Magnum Connector Kits
Magnum Fast-Connect Gas Tube Kit (for K466-1)
Order K481
See Chart P-202-C.4
•
X
•
•
X
X
X
X
X
X
X
X
X
X
X
1
•
X
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
•
1
•
X
1
X •
1
•
X
1
X •
1
•
1
1
X X
X X
X
*Trigger requires latest version of Gun Handles.
** Comes with 300 Amp Gun Tube
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
ag u
Gu s
Part Numbers
de o
ag u
Gu s
Part Numbers
de o
ag u
Gu s
Part Numbers
de o
ag u
Gu s
Part Numbers
de o
P-202-C.2
P-202-C.2
Connector Assembly
7
6
2
8
3
7
11
10
1
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
de o
ag u
Gu s
de o
ag u
Gu s
de o
ag u
Gu s
de o
ag u
Gu s
P-202-C.3
P-202-C.3
# Indicates a change this printing.
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION
1
2
2
3
4
4A
5
6
7
8
9
10
10
11
Connector Assembly (300A/10ʼ Cable)
Connector Assembly (300A/15ʼ Cable)
Connector Assembly (400A/10ʼ Cable)
Connector Assembly (400A/15ʼ Cable)
Connector Assembly (300A/12ʼ Cable)
Connector Assembly (400A/12ʼ Cable)
Connector Assembly (400A/20ʼ Cable)
Connector Assembly (400A/25ʼ Cable)
Includes:
Incoming Connector Assembly
Connector Nut (300 Amp)
Connector Nut (400 Amp)
Cable Handle
Cable Assembly: (Includes 4A)
300 Amp, 10 Ft. Cable
300 Amp, 12 Ft. Cable
300 Amp, 15 Ft. Cable
400 Amp, 10 Ft. Cable
400 Amp, 12 Ft. Cable
400 Amp, 15 Ft. Cable
400 Amp, 20 Ft. Cable
400 Amp, 25 Ft. Cable
Terminal (For Mating Gun Connector End)
Spring Boot
Strain Relief Housing
Strain Relief
Gun Tube Connector Assembly, Includes:
Gun Tube Connector
Tube
“O” Ring
Nozzle Clamp
Clamping Screw
Retaining Ring
Spring Boot Retainer
Incoming End Nut (300 Amp)
Incoming End Nut (400 Amp)
Strain Relief Housing
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
L7773-1
L7773-2
L7773-3
L7773-4
L7773-5
L7773-6
L7773-7
L7773-8
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
S18789
S18749-1
S18749-2
L7725
1
2
2
1
X
X
X
X
L7761-3
L7761-17
L7761-4
L7761-5
L7761-18
L7761-6
L7761-19
L7761-20
S19492-1
S24676
S18786
S18787
S18655
M15635
S18847
T13483-8
S15921-2
T14438
S9776-7
S24678
S23822-300
S23822-400
S24677
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
Contact Tips/
Gas Diffuser
Standard Duty
Heavy Duty
Part Number
(Industry Ref.)
KP14-25 or KP14-25-B100
KP14-30 or KP14-30-B100
KP14-35 or KP14-35-B100
KP14-40 or KP14-40-B100
KP14-45 or KP14-45-B100
KP14-52 or KP14-52-B100
KP14-116 or KP14-116-B100
KP14-564 or KP14-564-B100
KP14A-364 or KP14A-364-B100
KP14H-35 or KP14H-35-B100
KP14H-40 or KP14H-40-B100
KP14H-45 or KP14H-45-B100
KP14H-52 or KP14H-52-B100
KP14H-116 or KP14H-116-B100
KP14H-564 or KP14H-564-B100
KP14AH-364 or KP14AH-364-B100
KP14AH-116 or KP14AH-116-B100
Tapered
KP14T-25
KP14T-30
KP14T-35
KP14T-40
KP14T-45
KP14T-52
KP14T-116
Notched
Aluminum
KP2010-4B1
-5B1
Gu s
ag u
de o
CHART C
or
or
or
or
or
or
or
KP14T-25-B100
KP14T-30-B100
KP14T-35-B100
KP14T-40-B100
KP14T-45-B100
KP14T-52-B100
KP14T-116-B100
Gas Diffuser Asbly. KP54A
or KP54A-B25
Gas Diffuser Asbly. KP2024-2 or -2B1
English
Wire Size
Metric
Wire Size
Cable Liner
For Steel
.025”
.030”
.035”
.040”
.045”
.052”
1/16”
5/64”
3/64A
.035”
.040”
.045”
.052”
1/16”
5/64”
3/64”A
1/16”A
0.6 mm
0.8 mm
0.9 mm
1.0 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
1.2mm
0.9 mm
1.0 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
1.2 mm
1.6 mm
For 15 ft (4.5 m)
and less
Trim to Fit
KP44-3545-15
KP44-116-15
KP44-564-15
KP42-25-15
.035 - .045”
.052 - 1/16”
1/16 - 5/64”
.025-.030”
0.9-1.2
1.3-1.6
1.6-2.0
0.6-0.8
For cables 25 ft
(7.6 m) and less
Trim to Fit
KP44-3545-25
KP44-116-25
KP44-564-25
.035 - .045”
.052 - 1/16”
1/16 - 5/64ʼʼ
0.9-1.2 mm
1.3-1.6 mm
1.6-2.0 mm
Cable Liner
for Aluminum
Part Number
(Industry Ref.)
English
Wire Size
Metric
Wire Size
For 10 ft (3 m)
Trim to Fit
KP1958-1
KP1958-5
KP1958-3
.030 - .035”
.035 - 3/64”
1/16”
0.8-0.9 mm
0.9 - 1.2mm
1.6 mm
.025”
.030”
.035”
.040”
.045”
.052”
1/16”
0.6 mm
0.8 mm
0.9 mm
1.0 mm
1.2 mm
1.3 mm
1.6 mm
For 15 ft (4.5 m)
Trim to Fit
KP1958-2
KP1958-6
KP1958-4
KP42N354515
KP1955-2
.030 - .035”
.035 - 3/64”
1/16”
.035 - 3/64”
1/16”
0.8-0.9 mm
0.9 - 1.2mm
1.6 mm
0.9 - 1.2mm
1.6mm
.035”
3/64”
0.9mm
1.2mm
.025-5/64”
.025-.035”
0.6-2.0 mm
0.6-0.9 mm
de o
ag u
Gu s
Gas Nozzles/
Insulator
Part Number
(Industry Ref.)
English
I.D. Size
KP24A-62
KP24A-50
.62”
.50”
Recessed Slip-On
(Requires Nozzle
Insulator Assembly)
KP24A-62-SS
KP24A-50-SS
KP24A-37-SS
Nozzle Insulator
Assembly
KP34A or KP34A-B25
Fixed Nozzle
Tip Recessed .12 in.
(3 mm) for
Spray Transfer
KP23-37
KP23-50
KP23-62
KP23-75
KP23T-37
.38”
.50”
.62”
.75”
.37”
9.5 mm
12.7 mm
15.9 mm
19.1 mm
9.5mm
Fixed Nozzle (Heavy Duty) Tip
Recessed .12 in. (3mm)
Spray Transfer
KP23H-62
KP1954-2
.62”
.75”
15.9mm
19.1mm
Fixed Nozzle
Tip Flush for
Short-Circuiting
Transfer
KP23-37F
KP23-50F
KP23-62F
KP23-75F
.38”
.50”
.62”
.75”
9.5
12.7
15.9
19.1
KP24CT-62-S
KP24CT-75-S
KP24CT-62-R
KP24CT-75-R
.62”
.75”
.62”
.75”
16mm
19mm
16mm
19mm
Gu s
mm
mm
mm
mm
Part Number
60°
KP1928-1 (400 amp)
-2 (300 amp)
45°
KP1929-1 (400 amp)
-2 (300 amp)
82°
KP1941-1 (300, 400 amp)
CHART E
.62”
.50”
.37”
15.9 mm
12.7 mm
9.5 mm
—
—
Connector Kits(1)
mm
mm
mm
mm
Product
Number
Feeder
Type
K466-1
Lincoln
Coarse Thread
Insulator Assembly
KP34CT
—
—
Gun Tube Insulator
KP2169-1
—
—
(3)
4
4
4
4
4
—
—
4
K466-3
Miller
4
4
—
4
K466-4
Hobart 27
4
4
4
4
K466-5
L-Tec
Adapted
4
4
—
4
K466-6
Wirematic &
Power Mig
4
4
—
4
4
4
—
4
4
4
4
4
Hobart
Series 2000
Lincoln
(3)
K466-9
SP100T and
Related Units
4
4
—
4
K466-10
Lincoln 10 Series
4
4
—
4
See Magnum 300 & 400 Parts Manual for part numbers.
Except LN8 or LN9 using 1/16 and larger electrodes.
LN8 or LN9 using 1/16 and larger electrodes.
de o
Requires Coarse Thread Insulator Assembly.
Trigger Gas Tube
Lead
and
Connector
Connector Fitting
Tools
Tweco Adapted
Lincoln 10 Series
K466-8
(2)
(2)
Power
Connector
K466-2
K466-7
(1)
(1)
Metric
Wire Size
15.9
mm
12.7 mm
(1)
Coarse Thread Nozzle
1/8” (3.2mm) Recess
1/8” (3.2mm) Recess
1/4” (6.4mm) Recess
1/4” (6.4mm) Recess
English
Wire Size
Gun Tube
Metric
I.D. Size
Adjustable Slip-On
(Requires Nozzle
Insulator Assembly)
Part Number
(Industry Ref.)
CHART D
CHART B
ag u
P-202-C.4
PARTS
CHART A
de o
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Gu s
P-202-C.4
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
PARTS
P-202-C.5
PARTS LIST OF MAGNUM CONNECTOR KITS
Part No.
Part No.
K466-1 Connector Kit (Lincoln Wire Feeders)
Gas Tubing
Tubing Clamp (2 required)
Connector Assembly, Includes:
Set Screw
Insulation Tube
Gun Control Cable
Hose Nipple
Socket Key
Wrench
T10642-127
T13777-4
S18645
S11604-51
T7028-234
M15608
T14557-7
T11563-4
S18845
K466-2 Connector Kit (For Tweco Adapted
Feeders)
Connector Assembly, Includes:
Set Screw
“O” Ring (2 required)
Socket Key
Wrench
Hair Spring Cotter Pin
S18653
S11604-51
T13483-8
T11563-4
S18845
S19762
K466-3 Connector Kit (For Miller Feeders)
Connector Assembly (Miller), Includes:
“O” Ring (2 required)
Connector Cap Assembly (Miller), Includes:
Set Screw
Gun Control Assembly (Miller)
Wrench
Socket Key
Liner Material - .045” (1.2 mm) maximum
Liner Material - 1/16” (1.6 mm) maximum
Liner Material - 5/64” (2.0 mm) maximum
S19760
T13483-8
S19761
S11604-51
M16325
S18845
T11563-4
S18685-12
S18685-13
S18685-14
K466-4 Connector Kit (For Hobart Feeders)
Connector (Hobart)
Connector Cap Assembly (Hobart), Includes:
Set Screw
Gun Control Assembly (Hobart)
Wrench
Socket Key
Liner Material - .045” (1.2 mm) maximum
Liner Material - 1/16” (1.6 mm) maximum
Liner Material - 5/64” (2.0 mm) maximum
Hose Nipple
Tubing Clamps (2 required)
Gas Tubing
S19763
S19765
S11604-51
M16328
S18845
T11563-4
S18685-15
S18685-16
S18685-17
T14557-7
T13777-4
T10642-166
K466-5 Connector Kit (For L-Tec Adapted
Feeders)
Connector Assembly (L-Tec), Includes:
Set Screw
“O” Ring (2 required)
Socket Key
Wrench
Gun Control Assembly (L-Tec)
S20044
S11604-51
T13483-8
T11563-4
S18845
M16520
K466-6 Connector Kit (Wirematic)
Connector Assembly, Includes:
Set Screw
“O” Ring (2 required)
Gun Control Assembly
Socket Key
Wrench
S18653
S11604-51
T13483-8
M16325
T11563-4
S18845
K466-7 Connector Kit (Hobart Series 2000)
Connector Assembly, Includes:
Set Screw
“O” Ring (2 required)
Socket Key
Wrench
Gun Control Cable Assembly
S18653
S11604-51
T13483-8
T11563-4
S18845
M18003
K466-8 Connector Kit (Lincoln Wire Feeders)
Gas Tubing
Tubing Clamp (2 required)
Connector Assembly, Includes:
Set Screw
Insulation Tube
Gun Control Cable
Hose Nipple
Socket Key
Wrench
T10642-127
T13777-4
S18645-2
S11604-51
T7028-234
M15608
T14557-7
T11563-4
S18845
K466-9 Connector Kit (Lincoln SP100T, SP125
& SP170T)
Connector Assembly, Includes:
Set Screw
“O” Ring (2 required)
Socket Key
Wrench
Gun Control Cable Assembly
S18653-2
S11604-51
T13483-8
T11563-4
S18845
M18003
K466-10 Connector Kit (Lincoln 10 Series)
Connector Assembly, Includes:
Set Screw
“O” Ring (2 required)
Socket Key
Wrench
Gun Control Cable
S18653
S11604-51
T13483-8
T11563-4
S18845
M15608
de o
ag u
Gu s
de o
ag u
Gu s
de o
ag u
Gu s
de o
ag u
Gu s
P-202-C.5
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
de o Sub sse b es
P-202-C.6
CHART C (250/350/450 Amp)
CHART A
Contact Tips/
Gas Diffuser
250A/350A
450A/550A
Part Number
(Industry Ref.)
KP2744-035 or KP2744-035-B100
KP2744-045 or KP2744-045-B100
KP2744-052 or KP2744-052-B100
KP2744-116 or KP2744-116-B100
KP2744-564 or KP2744-564-B100
KP2745-035 or KP2745-035-B100
KP2745-045 or KP2745-045-B100
KP2745-052 or KP2745-052-B100
KP2745-116 or KP2745-116-B100
KP2745-564 or KP2745-564-B100
English
Wire Size
.035”
.045”
.052”
1/16”
5/64”
.035”
.045”
.052”
1/16”
5/64”
Metric
Wire Size
0.9
1.2
1.3
1.6
2.0
0.9
1.2
1.3
1.6
2.0
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Gas Diffuser Asbly:
250A/350A Thread-On KP2746-1 or KP2746-1-B25
250A/350A Slip-On KP2746-2 or KP2746-2-B25
de o Sub sse b es
450A/550A Thread-On KP2747-1 or KP2747-1-B25
450A/550A Slip-On KP2747-2 or KP2747-2-B25
Gas Nozzles
250A/350A Thread-On
1/8” Recess
Flush
250A/350A Slip-On
1/8” Recess
de o Sub sse b es
Cable Liner
For Steel
Part Number
(Industry Ref.)
English
Wire Size
For 15 ft (4.5 m)
and less
Trim to Fit
KP44-3545-15
KP44-116-15
KP44-564-15
KP42-25-15
.035 - .045”
.052 - 1/16”
1/16 - 5/64”
.025-.030”
0.9-1.2
1.3-1.6
1.6-2.0
0.6-0.8
For cables 25 ft
(7.6 m) and less
Trim to Fit
KP44-3545-25
KP44-116-25
KP44-564-25
.035 - .045”
.052 - 1/16”
1/16 - 5/64ʼʼ
0.9-1.2 mm
1.3-1.6 mm
1.6-2.0 mm
Cable Liner
for Aluminum
Part Number
(Industry Ref.)
English
Wire Size
Metric
Wire Size
For 10 ft (3 m)
Trim to Fit
KP1958-1
KP1958-5
KP1958-3
.030 - .035”
.035 - 3/64”
1/16”
0.8-0.9 mm
0.9 - 1.2mm
1.6 mm
For 15 ft (4.5 m)
Trim to Fit
KP1958-2
KP1958-6
KP1958-4
KP42N354515
KP1955-2
.030 - .035”
.035 - 3/64”
1/16”
.035 - 3/64”
1/16”
0.8-0.9 mm
0.9 - 1.2mm
1.6 mm
0.9 - 1.2mm
1.6mm
CHART B
1/8” Stickout
Flush
1/8” Stickout
450A/550A Thread-On
1/8” Recess
Flush
1/8” Stickout
450A/550A Slip-On
1/8” Recess
de o Sub sse b es
P-202-C.6
PARTS
Flush
1/8” Stickout
Part Number
(Industry Ref.)
English
I.D. Size
Metric
I.D. Size
KP2742-1-50R
KP2742-1-50R-B25
KP2742-1-62R
KP2742-1-62R-B25
KP2742-1-50F
KP2742-1-50F-B25
KP2742-1-62F
KP2742-1-62F-B25
KP2742-1-50S
KP2742-1-50S-B25
KP2742-1-62S
KP2742-1-62S-B25
.50”
.50”
.625”
.625”
.50”
.50”
.625”
.625”
.50”
.50”
.625”
.625”
12.7 mm
12.7 mm
15.9 mm
15.9 mm
12.7 mm
12.7 mm
15.9 mm
15.9 mm
12.7 mm
12.7 mm
15.9 mm
15.9 mm
KP2742-2-50R
KP2742-2-50R-B25
KP2742-2-62R
KP2742-2-62R-B25
KP2742-2-50F
KP2742-2-50F-B25
KP2742-2-62F
KP2742-2-62F-B25
KP2742-2-50S
KP2742-2-50S-B25
KP2742-2-62S
KP2742-2-62S-B25
.50”
.50”
.625”
.625”
.50”
.50”
.625”
.625”
.50”
.50”
.625”
.625”
12.7 mm
12.7 mm
15.9 mm
15.9 mm
12.7 mm
12.7 mm
15.9 mm
15.9 mm
12.7 mm
12.7 mm
15.9 mm
15.9 mm
KP2743-1-62R
KP2743-1-62R-B25
KP2743-1-75R
KP2743-1-75R-B25
KP2743-1-62F
KP2743-1-62F-B25
KP2743-1-75F
KP2743-1-75F-B25
KP2743-1-62S
KP2743-1-62S-B25
KP2743-1-75S
KP2743-1-75S-B25
.625”
.625”
.75”
.75”
.625”
.625”
.75”
.75”
.625”
.625”
.75”
.75”
15.9 mm
15.9 mm
19.1 mm
19.1 mm
15.9 mm
15.9 mm
19.1 mm
19.1 mm
15.9 mm
15.9 mm
19.1 mm
19.1 mm
KP2743-2-62R
KP2743-2-62R-B25
KP2743-2-75R
KP2743-2-75R-B25
KP2743-2-62F
KP2743-2-62F-B25
KP2743-2-75F
KP2743-2-75F-B25
KP2743-2-62S
KP2743-2-62S-B25
KP2743-2-75S
KP2743-2-75S-B25
.625”
.625”
.75”
.75”
.625”
.625”
.75”
.75”
.625”
.625”
.75”
.75”
15.9 mm
15.9 mm
19.1 mm
19.1 mm
15.9 mm
15.9 mm
19.1 mm
19.1 mm
15.9 mm
15.9 mm
19.1 mm
19.1 mm
Metric
Wire Size
mm
mm
mm
mm
CHART D
Insulators
Part Number
250A/350A
KP2773-2 or KP2773-2-B25
450A/550A
KP2773-1 or KP2773-1-B25
CHART E
Gun Tube
Part Number
60°
KP2925-60 (300 Amp)
60°
KP2926-60 (400 Amp)
MAGNUM® 300 & 400 GMAW GUN
05-03-2010
de o Sub sse b es
de o Sub sse b es
de o Sub sse b es
de o Sub sse b es
NOTES
MAGNUM® 300 & 400 GMAW GUN
P-110-C
P-110-C
Par t Number s
LN-8 WIRE FEED UNIT
(Except LN-8F)
21
5
30
29
40
4
7
3
Par t Number s
2
1
10
FRONT VIEW
17
14
26
15
Par t Number s
18
32
34
24
19
41
39
33
Par t Number s
12
SIDE VIEW
BACK VIEW
L5741-B
11-14-86F
11-86
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-110-C.1
P-110-C.1
# Indicates a Change This Printing
ITEM
1
2
3
4
5
7
7
10
10
10
12
14
14
14
15
15
15
17
18
19
21
22
24
24
26
27
27
29
30
32
32
33
34
35
39
40
41
ø
DESCRIPTION
Instrument Panel Assembly
Potentiometer
Potentiometer Insulation
Dial Plate (Constant Voltage) (Below Code 9900)
Dial Plate (Variable Voltage) LN-8S & LN-8SE Only
Nameplate (Below Code 7900)
Nameplate (Above Code 7900)
Base Assembly (Below Code 7575)
Base Assembly (Code 7575 to 9100)
Base Assembly (Above Code 9100)
Wire Drive Motor & Gear Box Assembly
Door Assembly (Below Code 9000)
Door Assembly (Between Code 9000 & 9900)
Door Assembly (Above Code 9900)
Cover Assembly (Below Code 9000)
Cover Assembly (Between Code 9000 & 9900)
Cover Assembly (Above Code 9900)
Door Bumper (Above Code 9100)
Hinge Pin
Self Tapping Screw
Warning Decal
Plug Button
Trimmer PC Board & Bracket Assembly (Code 7575 thru 7900)
(Not Illustrated)
Trimmer PC Board
Door Cover Panel (Without Meters Only) (Below Code 9900)
Door Cover Panel (Without Meters Only) (Above Code 9900)
Drive Roll Decal
Optional Meter Kits (Below Code 7575) (Not Illustrated)
Optional Meter Kits (Above Code 7575) (Not Illustrated)
Knob
Potentiometer
Grounding Lead Protector Assembly (Below Code 7900)
Grounding Lead Protector Assembly (Above Code 7900 to 9100)
Resistor
Round Head Screw
Insulating Washer
Reset Decal
Resistance Coil (Code 7900 to 9100)
Roll Pin
Warning Label
Shunt Assembly
Items Not Illustrated:
Collar Assembly (Drive Roll Mounting)
Button Head Socket Screw (Drive Roll Mounting)
Key (Drive Roll Mounting)
Handle (Optional)
This part is obsolete and no longer available.
PART NO.
QTY.
See P-110-D
T10812-71
T12792-1
M12229
M12230
S14629
S16029
M11467
L5778
L5778-6
See Model Index
M11490
M14850-1
M14850-3
M12216
M14851-1
M14851-4
T14882
M8809-53
S8025-68
T13470
T13597-2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
S15679 ø
S15680
M11662-2
M11662-3
S14140
See P-107-J or L
See P-110-A
T10491
T10812-40
S15102
S15102-3
S10404-75
#10-24 x 5.00
T4479-A
T13086-4
T14104
T9967-22
M16196
M11502
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
T12341
T11551-6
M8776-31
S13863
1
1
1
1
1 2 3 4 5 6 7 8 9
2
1
07-19-2001
P-110-D
P-110-D
Par t Number s
LN-8 INSTRUMENT PANEL ASSEMBLY
(All Models Except LN-8F Above Code 7575)
NOTE: Obtain both item number and complete description for
parts listed. Some older operating manuals were printed with
item numbers which do not correspond with recent printings.
1
2
3
Par t Number s
4
18
17
5
16
19
14
Par t Number s
11
13
4
8
9
Par t Number s
L5742
11-14-86G
11-86
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-110-D.1
# Indicates a Change This Printing
ITEM
1
1
2
2
3
3
4
5
5
8
8
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-110-D.1
9
9
11
11*
11*
13
14
16
17
18
19
ø
For LN-8N or NE use only the parts marked “X” in Column 1.
For LN-8S or SE use only the parts marked “X” in Column 2.
For LN-8F (Below Code 7575 Only) use only the parts marked “X” in Column 3.
DESCRIPTION
PART NO.
Instrument Mounting Panel
M12428-1
Instrument Mounting Panel
M12428-2
Control P.C. Board Insulation (Above Code 7900)
S15961
Control P.C. Board Insulation (Below Code 7900)
S14819
Control P.C. Board (Above Code 7900)
L5767-1
Control P.C. Board (Below Code 7900)
L5040
Plastic Expansion Nut
S14020-1
Self Tapping Screw
S8025-14
Lead Clamp
T13496-1
Decal (Below Code 7575 and Above Code 7900)
T13086-1
Decal (Code 7575 thru 7900)
T13086-15
Transformer & Receptacle Assembly (Above Code 7900)
S14165-140
Transformer Assembly (Below Code 7900)
S14651-1 ø
Transformer Insulation
T14070
Relay P.C. Board Insulation (Above Code 7900)
S14820-1
Relay P.C. Board Insulation (Below Code 7900)
S14820 ø
Relay P.C. Board (Above Code 8750)
L5769-2
Relay P.C. Board (Code 7900 to 8750)
L5769 Note 1
Relay P.C. Board (Below Code 7900)
L5142-1
Relay
S13929-9
Plastic Expansion Nut
S14020-1
Self Tapping Screw
S8025-14
Direction Switch
T13495
Interlock Switch
T10800-20
Variable Voltage P.C. Board Insulation
S14818 ø
Variable Voltage P.C. Board Assembly
L5039-1
Circuit Breaker
T12287-10
Decal
T13086-3
Parts Not Illustrated (Below Code 7900 Only)
Unless Otherwise Specified:
Fuse Holder
S10289
Fuse
T10728-14
Identification Sticker
T12607-14
Instrument Panel Mounting Bracket
S14768
Output Polarized Plug (All Codes)
S12021-3
Input Polarized Connector (All Codes)
S12021-12
* For replacement of a Relay P.C. Board that has a
soldered-to-board relay, also order a relay.
Note 1: This P.C. Board can be replaced with the same
basic numbered P.C. Board with the same or
higher dash number.
This part is obsolete and no longer available.
QTY.
1 2 3 4 5 6 7 8 9
1
1
1
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
•
X
•
X
X
X
X
X
•
•
X
X
•
X
•
•
X
X
X
X
X
X
•
•
X
•
1
1
1
1
1
1
X
X
X
•
X
X
X
X
X
•
X
X
X
X
X
X
•
•
#
01-31-2003
Par t Number s
Par t Number s
Par t Number s
Par t Number s
P-110-E
P-110-E
LN-8F GENERAL ASSEMBLY
1
7
3
6
8
5
7-30-84
7-84
ITEM
1
1
3
5
6
7
8
8
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-110-E.1
# Indicates a Change This Printing
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-110-E.1
ø
DESCRIPTION
Control Box (Above Code 7575)
Control Box Case (Below Code 7575 Only)
Instrument Panel Assembly (Below Code 7575 Only)
Instrument Panel Assembly (Above Code 7575)
Terminal Strip Assembly (With Leads)
Number Plate
5” Resistor
Insulating Washer
Round Head Screw, Resistor Mounting
Decal
Box Cover
Dial Plate
ʻVoltsʼ Potentiometer
ʻAmpsʼ Potentiometer
Potentiometer Knob
Insulation
LN-8 Nameplate
Control Box to Wire Feed Unit Cable Assembly,
Not Illustrated, Includes: (Below Code 7900)
Control Box to Wire Feed Unit Cable Assembly,
Not Illustrated, Includes: (Above Code 7900)
Control Cable, Includes: (Below Code 7900)
Control Cable, Includes: (Above Code 7900)
Female Polarized Plug (90°)
Electrode Cable (Below Code 7900)
Electrode Cable (Above Code 7900)
Wire Feed Unit Assembly, Includes: (Below Code 7900)
Wire Feed Unit Assembly Includes: (Code 7900 to 8825)
Wire Feed Unit Assembly Includes: (Above Code 8825)
Wire Drive Assembly, Includes: (Below Code 7900)
Wire Drive Assembly, Includes: (Code 7900 to 8825)
Wire Drive Assembly, Includes: (Above Code 8825)
Wire Drive Assembly Parts
Connection Box Assembly, Includes: (Below Code 7900)
Connection Box Assembly, Includes: (Above Code 7900)
Connection Box
Terminal Strip
Number Plate (Below Code 7900)
Number Plate (Above Code 7900)
Box Cover
Male Polarized Plug, Input
Female Polarized Plug, Gun Control Cable
Collar Assembly (Drive Roll Mounting)
Button Head Socket Screw (Drive Roll Mounting)
Key (Drive Roll Mounting)
This part is obsolete and no longer available.
PART NO.
QTY.
See P-110-F
L5126
See P-110-D
See P-110-G
S14896-1
T10726-83
S10404-75
T4479-A
10-24 x 5”
T13086-3
S14771
M12229
T10812-40
T10812-71
T10491
T12792-1
S14629
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
L5156-15 ø
1
L5814-15
L5156-B-15
L5814-B-15
S12022-8
L5156-C-15
L5814-C-15
M11813
M14508
M11813-1
L4477-3
L5744-2
L6823-2
See Model Index
M11812
M11812-1
L4825
S14872-1
T10726-82 ø
T10726-120 ø
T13193
S12021-1
S12021-3
T12341
T11551-6
M8776-31
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9
#
#
#
1
1
1
1
1
1
08-09-2001
P-110-F
P-110-F
Par t Number s
LN-8F CONTROL BOX
(Above Code 7575)
3
2
35
1
Par t Number s
17
16
11
6
20
18
22
21
19
28
Par t Number s
34
8
Par t Number s
25
L5815
3-31-83P
3-83
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-110-F.1
# Indicates a Change This Printing
ITEM
1
2
2
3
3
6
8
8
8
11
11
16
17
18
19
20
Sub Assembl y I l l ust r at i on
21
22
Sub Assembl y I l l ust r at i on
P-110-F.1
25
28
28
29
34
35
ø
DESCRIPTION
Control Box & Shunt Assembly, Includes:
Control Box
Meter Shunt
Insulation Sheet Under Shunt
Insulating Tube, Shunt Mounting
Insulating Washer, Shunt Mounting
Box Cover (Below Code 9900)
Box Cover (Above Code 9900)
Door Cover Panel (Below Code 9900)
Door Cover Panel (Above Code 9900)
Instrument Panel Assembly
Resistor
Round Head Screw
Insulation
Nameplate (Code 7575 thru 7900)
Nameplate (Above Code 7900)
Interlock Switch
Wire Direction Switch
Dial Plate
Warning Plate Decal
Potentiometer
Knob
Insulation
Potentiometer
Knob
Circuit Breaker
Terminal Strip (Code 7575 thru 7900)
Terminal Strip (Above Code 7900)
Number Plate (Code 7575 thru 7900)
Number Plate (Above Code 7900)
Optional Meter Kits
Reset Decal
Grounding Lead Protector
Items Not Illustrated:
Input Polarized Connector
This part is obsolete and no longer available.
PART NO.
QTY.
L5564 ø
L5563
S15716
M13106
T7305-22
S10773-14
M13107 ø
M13107-1 ø
M11662-2
M11662-3
See P-110-G
S10404-75
#10-24 x 5.00
T4479-A
M13126
M13431
T10800-20
T13495
M13110
T13470
T10812-71
T10491
T12792-1
T10812-40
T10491
T12287-10
S13323-2
S13323-6
T10726-113 ø
T10726-121 ø
See P-110-A
T13086-2
S15102-3
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
S12021-12
1
1 2 3 4 5 6 7 8 9
#
08-09-2001
P-110-G
P-110-G
Par t Number s
LN-8F INSTRUMENT PANEL
(Above Code 7575 Only)
3
4
6
5
10
Par t Number s
8
7
9
2
M13109
6-3-77B
# Indicates a Change This Printing
Par t Number s
Par t Number s
ITEM
2
2
3
3
4
5
5*
5*
7
8
8
9
DESCRIPTION
For codes 7575 thru 7900 use the parts marked “X” in column 1.
For codes above 7900 use the parts marked “X” in column 2.
PART NO.
Instrument Panel Assembly, Includes:
M13349
Instrument Panel Assembly, Includes:
M13109
Insulation
S15960
Insulation
S15712
Control P.C. Board
L5767
Control P.C. Board
L5040
Trimmer P.C. Board
S15680
Relay P.C. Board (Above Code 8750)
L5769-2
L5769 Note 1
Relay P.C. Board (Code 7900 to 8750)
Relay P.C. Board
L5142-1
Transformer & Receptacle Assembly
S14165-140
Fuse Holder Block
S10289
Fuse
T10728-14
Relay
S13929-6
* For replacement of a Relay P.C. Board that has a
soldered-to-board Relay, also order an Item 9 Relay.
Note 1: This P.C. Board can be replaced with the same
basic numbered P.C. Board with the same or
higher dash number.
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9
•
X
•
X
•
X
X
•
•
X
•
X
X
X
X
•
X
•
X
•
•
X
X
•
X
•
•
X
#
2-91
NOTES
P-107-F.2
GEAR BOX AND DRIVE MOTOR ASSEMBLY
(For LN-8 Codes between 7901 and 8815 & Above 9000 Only)
16
19
18
9
14
15
8
17
6
5
4
Par t Number s
Par t Number s
Par t Number s
P-107-F.2
13
12
10
11
7
3
1
20
22
21
2
M14310
11-5-82N
28
MOTOR LEAD ORIENTATION
FOR NA-5R TYPE ASSEMBLIES
25
MOTOR LEAD ORIENTATION
FOR LN TYPE ASSEMBLIES
24
27A
Par t Number s
26
27B 27C 27D
31
L5743
4-15-83R
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-F.3
P-107-F.3
# Indicates a Change This Printing
ITEM
31
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21
22
24
25
26
27A
27B
27C
27D
31
ø
DESCRIPTION
Wire Drive Motor & Gear Box Assembly, Includes:
(LN-8N & 8S)
Wire Drive Motor & Gear Box Assembly, Includes:
(LN-8F)
Gear Box Assembly, Includes:
Gear Box
Helical Reduction Gear
Pinion Gear Shaft
Woodruff Key
Retaining Ring
Needle Bearing
Drive Gear
Drive Shaft
Woodruff Key
Bearing
Snap Ring
Beveled Snap Ring
Plain Washer
Lock Washer
Hex Head Screw
Shaft Seal
Plain Washer
Shim (.010 Thick)
Shim (.002 Thick)
Spacer
Gear Box Cover
Lock Washer
Thread Forming Screw
Motor Insulator
Drive Motor Assembly, Includes:
Drive Motor, Includes:
Brush & Spring Assembly (Universal Motor)
Brush & Spring Assembly (Stature Motor)
Brush Cap (Universal Motor) Early Design 7/8-27 THD
Brush Cap (Universal Motor) Present Design 3/4-27 THD
Brush Cap (Stature Motor)
Pinion
Roll Pin-Pinion
Insulation (Not used on LN-8F)
Screw Insulator
Plain Washer
Lock Washer
Round Head Screw
Gear Box Assembly
This part is obsolete and no longer available.
PART NO.
QTY.
L5743-1
1
L5743-2
M14310-1
G1221-3
S13440
S13441
#304
T8856-2
S10116-4
S13442
S13445
#404
M9300-7
S9776-31
S11910-1
S9262-47
E106A-16
3/8-16 x .625
T13097
S9262-94
S9262-50
S9262-73
T11116-3
S13453
T9695-1
S9225-30
M13479-1
M13327-1
M13312
M12254-1F
M13312-12
M9655-7A ø
M9655-7B ø
M13312-13
S15013-3
T9967-33
T13911
T14058
S9262-3
T4291-A
#8-32 x 1.125
See Above
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1 2 3 4 5 6 7 8 9
As Reqʼd
As Reqʼd
1
1
4
4
1
1
1
2
2
2
2
2
1
1
1
3
3
3
3
1
#
#
06-12-2001
38
39
41
Par t Number s
1
2
4
3
5
Par t Number s
19
21
13
29
14
21
16
16
12
15
11
15
10
7
Par t Number s
14
28
Par t Number s
P-107-G
P-107-G
WIRE DRIVE MECHANISM
L6823
12-20-84J
10-22-97
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-G.1
P-107-G.1
For LN-6 use parts marked “X” in Column 1.
For LN-8N and 8S use parts marked “X” in Column 2.
For LN-8F use parts marked “X” in Column 2.
# Indicates a Change This Printing
ITEM
1
1
2
3
4
5
7
7
7
8
10
11
11
12
13
13
14
15
16
19
21
28
29
38
39
41
*
23
24
26
9
22
25
27
30
DESCRIPTION
PART NO.
Drive Motor & Gear Box Parts (Code 8815 to 9000) See P-110-H
Drive Motor & Gear Box Parts (Below Code 8815 & Above 9000) See P-107-F or F.2
Compression Spring
T10247-10
Yoke Setting Indicator
T12689
Button Head Socket Screw
T11551-1
Hollow Set Screw
S11604-28
Reed Switch Energizer Assembly, Includes:
S13920
Reed Switch Energizer Assembly, Includes: (Below Code 7900) S14623
Reed Switch Energizer Assembly, Includes: (Above Code 7900) S14623-1
Reed Switch
S13913
Reed Switch (Below Code 7900)
S14622
Reed Switch (Above Code 7900)
S14622-1
Shunt Assembly (Not Illustrated)
M11502
Button Head Socket Screw
T11551-5
Pivot Pin (Below Code 8715)
T12206-3
Pivot Pin (Above Code 8715)
T12206-2
Yoke Assembly
S13454
Hollow Set Screw (Below Code 8715)
S11604-8
Hollow Set Screw (Above Code 8715)
S11604-35 ø
Hex Head Cap Screw
1/4-20 x 2.00
Lock Washer
E106A-2
Plain Washer
S9262-23
Incoming Conductor Block
L6872-1
Locator Bushing
T12189
Incoming Wire Guide
T12272
Outgoing Conductor Block
L6872-2
Gear Box Mounting Plate
M11460
Gear Box Insulation
M12137
Feed Unit Mounting Bracket (LN-8F Only)
M12616
Thermostat (LN-8 Only Below Code 7900) (Not Illustrated) T13359-1
NOTE: These items are no longer part of assembly but they are
included with parts orders of entire assembly.
Button Head Socket Screw
T11551-6
Collar Assembly
T12341
Key
M8776-31
NOTE: These items are not part of assembly and must be
purchased separately or in kit form.
Idle Roll Assembly
See Table
Incoming Guide Tube
See Table
Drive Roll and Gear Assembly
See Table
Outgoing Guide Tube
See Table
Outgoing Guide Insert
See Table
WIRE
SIZE
CONVERSION
KIT
.030 - .035S
.035A
.045
3/64A
.052
1/16S
1/16A
.068
5/64
3/32
7/64
.120
KP502-0.35
KP503-.035A
KP502-.052
KP503-3/64A
KP502-.052
KP502-1/16
KP503-1/16A
KP502-3/32
KP502-3/32
KP502-3/32
KP502-.120
KP502-.120
ø
ITEM
9
S12722-035
S17731-035
S12722-052
S17731-3/64
S12722-052
S12722-1/16
S17731-1/16
S12722-3/32
S12722-3/32
S12722-3/32
S12722-120
S12722-120
This part is obsolete and no longer available.
NSS - Not sold separately.
QTY.
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
2
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9
• X X
X X X
X
X
•
•
X
•
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
•
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
•
X
X
•
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
X X X
X X X
X X X
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
ITEM
22
ITEM
25
ITEM
27
S13492-035
S13492-035
S13492-052
S13492-052
S13492-052
S13492-1/16
S13492-1/16
S13492-3/32
S13492-3/32
S13492-3/32
S13492-120
S13492-120
S13343-035
S17729-035 ø
S13343-052
S12548-035
S12548-035
S12548-052
S12548-052
S12548-052
S12548-1/16
S12548-1/16
S12554-3/32
S12554-3/32
S12554-3/32
S12554-120
S12554-120
NSS
S13343-052
S13343-1/16
S17729-1/16 ø
T12057-3/32
T12057-3/32
T12057-3/32
T12057-120
T12057-120
#
ITEM
30
S12553-035
S12553-035
S12553-052
S12553-052
S12553-052
S12553-1/16
S12553-1/16
S12725-3/32
S12725-3/32
S12725-3/32
S12725-120
S12725-120
01-01-2007
NOTES
P-107-J
P-107-J
Par t Number s
AMMETER-VOLTMETER KIT
1
2
3
4
6
9
VOLTS
12
11
18
Par t Number s
AMPS
5
12
# Indicates a Change This Printing
1
2
3
4
5
6
9
11
12
13
18
DESCRIPTION
Meter Kit, Includes:
Meter Housing
Meter Panel
Ammeter
Voltmeter
Polarity Switch Plate
Polarity Switch
Shock Mounting
Cable
Lead Clip
Self Tapping Screw
Meter Guard
Shunt (Not Illustrated)
PART NO.
QTY.
Order K197
L4753
M11487
M10485-4
M10486-3
T13096
T13111
T13003
M11521
T12563-4
S8025-12
S10509-60
See P-107-G
1
1
1
1
1
1
1
4
1
2
1
1
1
1 2 3 4 5 6 7 8 9
#
Par t Number s
Par t Number s
ITEM
02-27-2001
P-107-L
P-107-L
Par t Number s
WIRE FEED SPEED METER-VOLTMETER KIT
13
REAR
VIEW
14
15
19
20
21
16
17
Par t Number s
2
3
4
5
6
1
7
# Indicates a Change This Printing
ITEM
1
2
3
4
5
6
7
8
13
14
15
16
17
19
21
Par t Number s
Par t Number s
8
ø
DESCRIPTION
Meter Kit, Includes:
Meter Housing
Meter Panel
Wire Feed Speed Meter
Voltmeter
Polarity Switch
Polarity Switch Plate
Toggle Switch
Switch Plate
Insulated Meter Shield
P.C. Board Insulation
P.C. Board Assembly
Tubing
Lockwasher
Meter Guard
Calibration Tool
This part is obsolete and no longer available.
PART NO.
K207
L4753
M11487
M12653-1
M10486-3
T13111
T13096
T13381
T13096-1
M12663 ø
S15157 ø
S15158
E2106/1:219-41
E106A-2
S10509-60
T13660
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1 2 3 4 5 6 7 8 9
#
01-22-2002
P-107-M
P-107-M
INPUT CABLE AND EXTENSION CABLE ASSEMBLIES
# Indicates a Change This Printing
ITEM
DESCRIPTION
PART NO.
QTY.
LN-6 Power Input Cable Assembly, Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Amphenol Connector Clamp
Electrode Cable Assembly
LN-8 & LN-9 Power Input Assembly, Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Electrode Cable Assembly
K164*
L4700-B* ø
S12020-11
S12020-12
S12024-2
L4700-C*
K196*
L5027-B*
S12020-8
S12024-2
L5027-C*
1
1
1
1
2
1
1
1
1
1
1
LN-6NE & LN-6SE Extension Cable Assembly, Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Amphenol Connector Clamp
Conductor Cable Assembly
M11518**
M11517**
S12020-11
S12023-3
S12024-2
L4702**
1
1
1
1
2
1
M12220**
M12219**
S12020-8
S12023-2
S12024-2
L4702**
1
1
1
1
2
1
T10642-82 ø
1
T10642-83
1
M5906-106
1
M5906-104
1
LN-8NE, 8SE, 9NE & 9SE Extension Cable
Assembly Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Amphenol Connector Clamp
Conductor Cable Assembly
Flux Hose, 22-1/2 Ft.
(Reqʼd. For All Submerged Arc Machines)
Flux Hose, 45 Ft.
(Reqʼd. For All Submerged Arc Machines)
Electrode Cable, 22-1/2 Ft.
(Reqʼd. On All Machines Above 450 Amps)
Electrode Cable, 45 Ft.
(Reqʼd. On All Machines Above 450 Amps)
1 2 3 4 5 6 7 8 9
* Specify Cable Length and Maximum Current
Draw Thru Cable.
** Specify “ 22-1/2 Ft.” or “ 45 Ft.” as appropriate.
ø
This part is obsolete and no longer available.
07-26-2005
P-107-O
P-107-O
Par t Number s
50 AND 60# WIRE REEL SUPPORT
3
2
Par t Number s
1
Par t Number s
10
4
5
6
7
8
13
4
5
6
7
8
9
11
Par t Number s
12
L4699
07-26-2005
For LN-6N, 6S, 7, 8N, 8S, 9HN and 9S (K303 Wire Reel Open Shroud), use Column 1. For Enclosed LN-6NE, 8NE, 9NE
and 9SE, use Column 2. For LN-7 (K376 Wire Reel, No Shroud), use Column 3. For lightweight LN-6NE, 6SE, 8NE, 9NE
and 9SE, use Column 4. For LN-22 use Column 5. For K445 use Column 6.
1 2 3 4 5 6 7 8 9
ITEM
DESCRIPTION
PART NO.
QTY.
1
1
2
3
4
5
6
7
8
9
10
10
11
12
13
LN-6, LN-7, LN-8 & LN-9 Wire Reel Support
Assembly, Includes:
LN-7 Wire Reel Support Assembly, Includes:
LN-7 Wire Reel Support Assembly, Includes:
Wire Reel
Wire Reel
Wire Reel Housing (For LN-7, K376 Reel, See Note 1)
Reel Support
Plain Washer
Lock Washer
1/4-20 HN
1/4-20 x 1.50 HHCS
Insulating Washer
Insulating Tube
Reel Mounting Shaft Assembly
Reel Mounting Shaft Assembly
Cable Clamp
Thread Cutting Screw
Insulating Tube
L4699-2
L4959-2
L4959-3
L4604
S18179
S13858
L4680
S9262-23
E106A-2
CF000017
CF000141
S10773-41
T7028-90
See P-107-P
Order K162-H
S16819
S9225-8
T7028-180
1
1
1
1
1
1
1
6
3
3
3
12
1
1
1
1
2
2
X
•
•
X
•
X
X
X
X
X
X
X
X
X
•
X
X
X
X
•
•
X
•
X
X
X
X
X
X
X
X
X
•
X
X
X
•
X
•
X
•
•
X
•
•
•
•
•
•
X
•
X
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
X
•
•
X
•
X
X
X
X
X
X
X
X
X
•
X
X
X
•
•
X
X
X
•
X
•
•
•
•
•
•
•
X
X
X
•
Optional Door Assembly, Includes:
Door and Hinge Welded Assembly
Catch
Sealing Panel
Sealing Panel Mounting Plate
M11514 Note 1
L4692
T12652
S14049
S14067
1
1
1
1
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
•
•
•
X
X
X
X
X
X
X
X
X
X
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-O.1
# Indicates a Change This Printing
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-O.1
LN-XNE & LN-XSE Fully Wire Reel Support
Assembly, Includes all Above plus:
LN-22 Fully Enclosed Wire Reel Support Assembly,
Includes all above plus:
Hand Crank Assembly
Wire Feed Unit Handle
L4745 ø
1
• X • • • X
L4745-2
See P-107-R
S13863
1
1
1
• • • • X •
• X • • • X
• X • • • X
LN-XNE Lightweight Wire Reel Support Assembly,
Includes:
Wire Reel
Hand Crank Assembly
Cage Type Wire Reel Support
Wire Feed Unit Handle
Reel Mounting Shaft Assembly (For 2” I.D. Spools)
Reel Mounting Shaft Assembly (Standard)
L5369-2 ø
L4604
See P-107-R
L5368
S13863
Order K162
M12460
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
X
X
X
X
X
X
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
NOTE 1: To equip an LN-7 with a wire reel cover kit order S14543. Includes items 2, 4 through 9 and 13.
For LN-7, K376 or K445 Reel, S14543 must also be installed when a K1898-1 door is to be
installed.
ø
This part is obsolete and no longer available.
08-25-2009
#
#
P-125-N
P-125-N
Par t Number s
STAND ASSEMBLY FOR READI-REEL
(K377)
CURRENT MOLDED
PLASTIC
14
OBSOLETE ALUMINUM
SPINDLE ASSEMBLY
2
8
Par t Number s
4
5
2
6
9
9
8
7
WIRE WHEEL
SUPPORT
WIRE WHEEL
SUPPORT
OBSOLETE MOLDED
PLASTIC SPINDLE ASSEMBLY
5
2
8
1
9
Par t Number s
3
15
13
WIRE WHEEL
SUPPORT
Par t Number s
10
L6940
12-19-85G
11-25-97
Sub Assembl y I l l ust r at i on
P-125-N.1
# Indicates a Change This Printing
ITEM
DESCRIPTION
For Obsolete Molded Plastic Spindle Assembly Use Column 1.
For Obsolete Aluminum Spindle Assembly Use Column 2.
For Current Molded Plastic Assembly Use Column 3.
1 2 3 4 5 6 7 8 9
PART NO.
QTY.
L6831-3 ø
M14511
M14935
K363-P
S10773-52
T14816
T14844
T12967-1
S9262-14
E106A-15
1/2-13 x 1.00
1/2-13 x 1.75
S16819
S9225-8
S13871
T13086-44
S9262-14
M14587-1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
X
X
•
X
X
X
•
X
X
X
X
•
X
X
X
X
•
•
S18221
1
X X X
1
2
2
3
4
5
5
6
7
8
9
9
10
12
13
14
15
Wire Reel Support Assembly
Wire Reel Shaft Assembly
Spindle Assembly
Readi-Reel Adapter
Insulating Washer
Insulator Bushing
Bushing
Brake Disc Spacer
Plainwasher
Lockwasher
Hex Head Screw
Hex Head Screw
Cable Clamp
Thread Rolling Screw
Retaining Collar
Readi-Reel Decal
Plainwasher
Retaining Collar
Optional - Not Illustrated
10# Wire Reel Spacer
X
•
X
X
•
•
X
•
•
X
•
X
X
X
•
X
•
•
#
X
•
X
X
•
•
•
•
•
X
•
X
X
X
•
X
X
X
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-125-N.1
ø
This part is obsolete and no longer available.
05-09-2002
P-125-O
P-125-O
Par t Number s
STAND ASSEMBLY FOR 14 POUND REEL
(K378)
9
12
Par t Number s
10
14
3
4
24
8
5
2
Par t Number s
13
1
7
6
11
21
20
Par t Number s
22
1-28-2002
Sub Assembl y I l l ust r at i on
P-125-O.1
# Indicates a Change This Printing
ITEM
1
2
Sub Assembl y I l l ust r at i on
3
4
5
6
7
8
9
10
11
12
13
14
20
21
22
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-125-O.1
23
24
ø
DESCRIPTION
Wire Reel Support Assembly
Wire Reel Housing, Includes:
Housing
Wire Sheath
Wire Sheath Insulating Block
Support Washer
Axle
Round Head Screw
Lockwasher
Washer
Axle Housing
Wire Reel Cover (Back)
Self Tapping Screw
Spring
Plainwasher
Insulating Washer
Hex Head Screw
Lockwasher
Plainwasher
Wire Reel Cover (Front)
Axle Nut
Housing Cover
Decal
Cover Retaining Strap Assembly
Cable Clamp
Thread Cutting Screw
Coil Support Disc
Thread Cutting Screw
This part is obsolete and no longer available.
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO.
QTY.
L6831-3 ø
S17069-2
M11940
T14800
S17068
S15094
S13954
#10-24 x .875
E106A-1
T13984
S13953
M11574-2
S8025-22
T11862-8
S9262-45
S10773-49
5/16-18 x .75
E106A-3
S9262-61
M11574-2
S13956
M11578
S118932
S15891
S16819
S9225-8
S17060
S9225-30
1
1
1
1
1
1
1
4
4
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1 2 3 4 5 6 7 8 9
#
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
05-09-2002
P-107-P
WIRE REEL SHAFT
Par t Number s
Par t Number s
P-107-P
5
1
7
8
9
10
2
4
M12460
# Indicates a Change This Printing
Par t Number s
Par t Number s
ITEM
1
2
4
4
5
5
7
8
9
9
10
11
*
11
For All LN-6, LN-7, LN-8S, 8N, 8SE, LN-9S, 9N, 9SE, 9NE, 9NH and
LN-22, use Column 1. For LN-8F, LN-9F and LN-9FH, use Column 2.
For SP-200, use Column 3.
DESCRIPTION
PART NO.
QTY.
Reel Mounting Shaft Assembly, Includes:
Reel Mounting Shaft Assembly, Includes:
Reel Mounting Shaft Assembly, Includes:
Hex Head Bolt
Lock Washer
Brake Assembly, Includes:
Brake Assembly, Includes:
Brake
Cotter Pin
Plain Washer (1.38 O.D.)
Plain Washer (1.50 O.D.)
Insulator Bushing
Insulating Washer
Wire Reel Shaft Assembly
Wire Reel Shaft Assembly
Roll Pin
Pull Knob
LN-6 and LN-7 welders built before November 1972
did not have the adjustable brake (Item 4). If a shaft
or fixed brake assembly is needed, order the
M12460 Assembly.
M12460
M12908
M12460-1
1/2-13 x 1.00
E106A-15
S14882*
S14882-1
T13519
S10750-19
S9262-14
S9262-119
T14816
S10773-52
S16253
S15492
T9967-9
S11038
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9
X
•
•
X
X
X
•
X
X
X
•
X
X
X
•
X
X
•
X
•
X
X
•
X
X
X
X
X
•
•
•
X
X
X
•
•
X
X
X
•
X
X
X
X
•
X
X
X
•
X
X
#
4-19-2000
P-107-R
P-107-R
Par t Number s
HAND CRANK ASSEMBLY
LN-6, LN-7, LN-8 and LN-9
9
8
11
10
7
12
13
14
3
17
4
18
1
26
2 15
19
25
22
Par t Number s
27
6
24
5
23
21
20
L4703
# Indicates a Change This Printing
ITEM
Par t Number s
Par t Number s
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
ø
DESCRIPTION
Hand Crank Assembly, Includes:
Plain Washer
Hex head Screw
Bracket Assembly
Lever Arm Stop pin
Drive Screw
Tension Spring
Guide Tube
Spacer Washer
Conductor Block
Hex head Screw
Shaft
Roll Pin
Drive Roll
Conical Spring
Idle Roll (1/16 thru .120)
Incoming Guide Tube
Retaining Ring
Flat Head Screw
Handle
Crank Arm Assembly
Lever Arm Assembly
Retaining Ring
Fiber Pin
Socket Head Cap Screw
Set Screw
Hex Head Screw
Insulating Tube
Insulating Washer
Plain Washer
Lock Washer
Hex Nut
Insulating Pad
This part is obsolete and no longer available.
For All LN-6, LN-7, LN-8S, 8N, 8SE, LN-9S, 9N, 9SE, 9NE, 9NH and
LN-22, use Column 1. For LN-8F, LN-9F and LN-9FH, use Column 2.
For SP-200, use Column 3.
PART NO.
L4703 ø
S9262-120
3/8-16 x .50
M10965 ø
T9967-4
S8025-7
T11514
S13686
S9262-56
S13687
1/2-13 x .75
T12650-1
T9967-31
S12805
T12648
T12556-4
T12654
S9776-1
5/16-18 x 1.25
S13397
S13392
S13404
S9776-3
T8433
T9447-10 ø
S11604-11
3/8-16 x 1.25
T7305-4
S10773-19
S9262-120
E106A-4
3/8-16
T8477-12
QTY.
1 2 3 4 5 6 7 8 9
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
2
1
#
01-30-2003
P-107-S
P-107-S
Par t Number s
FLUX TANK
(LN-6, LN-7, LN-8 and LN-9)
9
3
10
6
5
12
40
7
15
8
22
11
4
13
Par t Number s
11
2
28
25
24
21
11
23
29
N.E.
30
22
1
14
21
16
6
Par t Number s
17
26
6
48
35
27
36
16
6
34
7
18
33
37
Par t Number s
32
20
38
L4695-4
9-19-80J
3-15-82
# Indicates a Change This Printing
t ITEM
1
1
2
3
4
5
6
7
8
9
9
10
10
11
12
13
14
15
16
17
18
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
37
37
38
40
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-S.1
ø
P-107-S.1
Use Column 1 for Flux Tanks with Safety Valve on Outlet Assembly.
Use Column 2 for Flux Tanks with Safety Valve on Pressure Regulator.
Use Column 3 for Flux Tanks used on Welding Station.
DESCRIPTION
Flux Tank Assembly, Includes:
Flux Tank Assembly, Includes:
Flux Tank Assembly, Includes:
Flux Tank
Flux Tank
Decal
Tank Cover
Instrument Mounting Bracket
Hex Head Screw
Lock Washer
Hex Nut
Pipe Nipple
Check Valve
Check Valve
Pipe Nipple
Pipe Coupling
Street Elbow
Caution Tag
Air Line Filter
Water Separator
Strainer
Hex Head Screw
Compression Elbow
Bleeder Line (For LN-4 or LN-5, Also Order Items 35 & 36)
Flux Tank support
Copper Line (For LN-4 or LN-5, Order S4893-65) ø
Copper Line
Male Connector
Pressure Regulator
Reducing Bushing
Pressure Gauge
Clamp
Hex Head Screw
Adaptor
Screen Cup
Safety Valve
Street Tee
Cap Gasket
Outlet Tube Cap
Outlet Assembly
Union
Flared Copper Tube
Flux Hose
Flux Hose (8 Ft. Boom)
Flux Hose (11Ft. Boom)
Flux Hose (14 Ft. Boom)
Hose Clamp (Tank End)
Lift Bail Assembly
Flux Funnel - Not Illustrated
Air Line Connector - Not Illustrated
This part is obsolete and no longer available.
PART NO.
K320
L4695-4
L4695-2
G1204
G1204-1
T11182
S11461
S12741
1/2-13 x 1.25
E106A-5
1/2-13
T9959-11
T11130
T14410
T9959-7
T12390-1
T9958-2
T11416
S11060
M8985-1 ø
S16628-1
1/2-13 x .75
S7531
T12995
S12737
S4893-61
S4893-66
T11167
S11028
T9948
S11395
S12740
1/2-13 x 2.75
T11248
T11249
T11394
T11393
T11225-1
S11155
S12739
T12754
T12755
T10642-81
T10642-80 ø
T10642-79
T10642-77
S10888-27
M11483
S11062
T14390-2
QTY.
1
1
1
1
1
1
1
1
2
8
4 or 5
1
1
1
1
1
4
1
1
1
1
5
1
1
3
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
X
•
•
X
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
•
X
X
X
•
2
•
X
•
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
•
•
•
•
X
X
X
•
#
3 4 5 6 7 8 9
•
•
X
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
•
X
X
X
X
•
X
X
12-20-2001
#
#
#
P-107-T
P-107-T
Par t Number s
UNDERCARRIAGE: K163
Standard with LN-6S, LN-6SE, LN-8S, LN-8SE, LN-9S and LN-9SE
Par t Number s
2
9
3
4
6
# Indicates a Change This Printing
ITEM
2
3
4
4
6
7
12
DESCRIPTION
Undercarriage, Includes:
Undercarriage, Includes:
Handle
Casters
Base, Platform Type (Discontinued)
Base, Open Frame Type
Wheels
Axle
Flux Tank Support
For optional K163 use parts marked “X” in Column 1.
For LN-6S, 6SE, 8S, 8SE, 9S, and parts marked “X” in Column 2.
PART NO.
QTY.
K163
(Standard Equip.)
M10469-1
S11124
L4688
L5239
S13127
M10470
S12737
1
1
1
2
1
1
2
1
3
1 2 3 4 5 6 7 8 9
X
•
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
#
Par t Number s
Par t Number s
7
12
10-22-97
NOTES
P-107-V.a
P-107-V.a
Par t Number s
MECHANIZED TRAVEL POWER PACK: K161
9
24
33
25
26
18
30
Par t Number s
14
34
27
16
13
7
28
14
23
10
2
1
8
3
18
6
Par t Number s
Par t Number s
G1429
10-23-81N
05-10-2005
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-V.b
P-107-V.b
# Indicates a Change This Printing
#
ITEM
1
2
5
6
7
8
8
9
10
13
14
16
18
23
24
25
26
27
28
28
30
33
34
*
DESCRIPTION
Mechanized Travel Power Pack, Includes:
Case Welded Assembly
Mag-Amp Assembly, Includes:
Core and Coil Assembly
Resistor
Insulation
Terminal Strip
Condenser
Rectifier Assembly
Terminal Strip
Number Plate
Relay
Lead Grommet
Lead Grommet
Adapter Box Assembly, Includes:
Amphenol Connector (Next to Toggle Switch)
Toggle Switch
Amphenol Connector (Opposite Side of Box
from Switch)
Connector
Fuse (1/8 Amp)
Fuse Holder
Nameplate
Front Panel
Fuse Identification Sticker
Insulation
Spacer
Hex Head Screw
Spacer
Wiring Diagram
Wiring Diagram
Relay
Fuse
Fuse Identification Sticker
Use Parts Marked “X” in Column 1 for Code 6801.
Use Parts Marked “X” in Column 2 for Code 7627.
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
K161*
M9734
L3524-1
M9017
S10404-15
T11134-1
T10707
T11577-37
S13707
S8542
T10726-60
S22182
T9274-1
T9274-2
M11617*
S12021-3
T13083
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
S12020-6
T9639-2
T10728-9
S10433
M9730
S11344
T12607-9
T11472-5
S10040-33
1/4-20x3.00
S10040-34
S13868
M20116
S15122-10
T10728-10
T12607-10
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
Specify Cable Length
05-10-2005
P-107-W
P-107-W
Par t Number s
POWER PACK/CONTACTOR KIT: K124 and K130
21
24
25
26
34
20
27
28
29
19
Par t Number s
30
33
31
32
18
26
1
24
38
39
5
8
9
23
11
10
PART NO.
Par t Number s
17
16
A
A
14
13
12
4
2
3
7
6
Par t Number s
15
05-10-2005
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-W.1
For Assembly L4276* use the parts marked “X” in Column 1.
For Assembly L4383* use the parts marked “X” in Column 2.
For Assembly L4383-A* use the parts marked “X” in Column 3.
# Indicates a Change This Printing
ITEM
1
1
2
3
4
5
6
7
8
8
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
38
39
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-W.1
DESCRIPTION
Case, For Assemblies L4276
Case, For Assemblies L4383 or L4383-A
Capacitor
Resistor
Rectifier
Cover
Box Connector
Transformer
Fuse Nameplate
Fuse Nameplate
Circuit Breaker
Fuse Holder
Fuse
Fuse Holder
“Power Source” Marker
Number Plate
Terminal Strip
Auto Equipment Marker
Grommet
Nameplate
Copper Jumper and Heat Radiator Assembly
Contactor (S45)
L2630-S1 S45 Contactor Parts
Contactor (S67)
S67 Contactor Parts
NVR Coil
PART NO.
M10634
M10634-1
T11577-37
See Below
T13637
L3153
T9639-2
See Below
T12401 ø
T12593 ø
T12287-1
T12386
T10728-20
S10433
T10743
T10726-30 ø
S8542-2 ø
T12256
T8965
M10643
S13472-2
Order S67 (L4300-4 )
See P-28-E
L4300-4
See P-28-H
See Below
Relays and Mounting Panel, Includes:
Pilot Relay
Full Field Relay
Capacitor
Fuse
Hex Head Screw
Stud
Hex Jam Nut
Lock Washer
Flat Washer
Insulating Washer
Insulating Panel
Connecting Strap
Flanged Nut
Self Tapping Screw
Insulating Tube
“Auto Equipment” Lead
“Power Source” Lead
S10831-1 ø
S10957 ø
S10834-1
T11079
T10728-17
1/2-13 x .75
T6931-3
1/2-13
E106A-5
S9262-1
S10773-9
T14373
T8141
T3960
S8025-65
T14374
S13469
S13470
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
X
•
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
2
•
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
X
1
•
• X
1
X X X
1
1
1
1
1
2
2
8
2
4
2
2
2
2
2
2
1
1
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
3 4 5 6 7 8 9
•
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Assembly No.*
Machine
Voltage
Hertz
Item 3
Item 7
Item 19
NVR Coil
L4276-1
L4276-2
L4276-3
L4276-4
L4276-5
L4276-6
L4383-1
L4383-2
L4383-3
L4383-4
L4383-5
L4383-6
220/440
220/440
550
415
380
220/440
230/460
575
415
380
220/440
550
60
60
60
50
50
50
60
60
50
50
50
50
S10404-60 ø
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S10404-61
S13000-1 ø
S13000-2
S13000-3
S13000-4
S13000-5
S13000-2
S13000-2
S13000-3
S13000-4
S13000-5
S13000-2
S13000-3
S2-7
S2-7
S4-3
S15-3
S13A-2 ø
S2A-4 ø
S2-7
S4-3
S15-3
S13A-2 ø
S2A-4 ø
S4A-3
or
or
or
or
or
or
1A
2A
3A
4A
5A
6A
* Stamped on Power Pack/Contactor Kit Nameplate.
ø
This part is obsolete and no longer available.
01-28-2003
#
P-107-W.2.a
P-107-W.2.a
Par t Number s
CONTACTOR KIT: K240
2
Par t Number s
3
1
6
12
4
7
13
16
17
14
18
19
20
21
22
11
10
23
24
L5360
6-20-86S
Par t Number s
Par t Number s
25
6-20-86
ITEM
1
2
3
4
5
6
7
10
10
11
11
12
12
13
13
14
16
17
18
19
20
21
22
23
24
25
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-W.2.b
# Indicates a Change This Printing
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-W.2.b
ø
DESCRIPTION
Case
“Power Source” Lead
Contactor Jumper
“Auto Equipment” Lead
Warning Decal
Wraparound
Nameplate
“Power Source” Marker
Rivet
“Auto Equipment” Marker
Rivet
S67 Contactor (Early Machines)
L4300-35 Contactor Parts
S78
L6200-4 Contactor Parts
Relay
Rubber Chassis Mount
Printed Wiring Diagram
Stud
Hex Jam Nut
Lock Washer
Flat Washer
Insulating Washer
Insulating Panel
Insulating Tube
Connecting Strap
Flange Nut
Self Tapping Screw
This part is obsolete and no longer available.
PART NO.
M12799
S15017-12
S13472-3
S15017-11
T13470
L4397-1 ø
M12802
T10743
T8973
T12256
T8973
L4300-35
See P-28-H
L6200-4
See P-28-J
S10834-1
T10325-1
S15371
T6931-11
1/2-13
E106A-5
S9262-1
S10773-9
T14373
T14374
T8141
T3960
S8025-65
QTY.
1 2 3 4 5 6 7 8 9
1
1
2
1
1
1
1
1
2
1
2
1
#
1
1
4
1
2
4
2
4
2
2
2
2
2
2
06-12-2001
P-28-H
P-28-H
Par t Number s
S67 STARTER
8
2
7
3
6
Par t Number s
13B
15
12
16
13A
17
22
19
14
4
Par t Number s
18
20A
20B
9
1
3A
3B
5
10
Par t Number s
TOP
T
LEF
10-26-2004
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-28-H.1b
P-28-H.1b
TABLE
ITEM
1
2
3
3A
3B
4
5
5
5
6
7
8
9
10
12
12
13A
13B
14
15
16
16
17
18
18
19
19
20A
20B
22
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO. QTY. A B C D E F G H J
#
S67 Starter Assembly, Includes: (Less NVR Coil) See Table A
1 X X XX X XXX X
Moving Lamination Assembly
S12851
1 X X XX X XXX X
Screw - Lamination Mounting
T9031
1 X X XX X XXX X
Lockwasher
T9695-1
1 X X XX X XXX X
#10 Lockwasher
E106A-1
1 X X XX X XXX X
#10 Hex Nut
CF000011
1 X X XX X XXX X
NVR Coil (Not Included in L4300 Assembly)
See Winding Specs 1 X X X X X X X X X
Lamination & Panel Assembly (40 Hertz & Over) M6888-9
1 X X X • • • X • X
1 X X X • • • X • X
Lamination & Panel Assembly (Under 40 Hertz) M6888-10 ø
Lamination & Panel Assembly
M6888-12 ø
1 • • • X X X • X •
Plastic Insert
S10425
1 X X XX X XXX X
Contact Block Cover
M10667
1 X X XX X XXX X
Plain Washer
S9262-121
2 X X XX X XXX X
Hug Nut
T9187
2 X X XX X XXX X
Stationary Interlock Contact Assembly
See Table A
1 X X XX X XXX X
Stationary Interlock Contact Assembly
See Table A
1 X X XX X XXX X
Moving Contact Assembly, Includes:
See Table A
1 X X XX X XXX X
Moving Contactor Block (3 pole)
M6892-D
1 X X • • • X • X X
Moving Contactor Block (2 pole)
M6892-E
1 • • XX X • X • •
Moving Interlock Contact Assembly
See Table A
1 X X XX X XXX X
Moving Interlock Contact Assembly
See Table A
1 X X XX X XXX X
Round Head Screw
#6-32 x .50 As Req'd X • X X X X X X X
Spring - Main Contact
T9029
As Req'd X X X X X X X X X
Moving Contact
T9865-4
As Req'd X X X X X X X X X
Moving Contact
T9865-2R
As Req'd • • • • • • • • •
Lockwasher
E106A-13
As Req'd X • X X X X X X X
Main Contact Block Assembly, Includes:
See Table A
1 X X XX X XXX X
Main Contact Block
L4305
1 X • • X X XXX X
Main Contact Block
M10681
1 • X X • • • • • •
Main Stationary Contact
S8029-1R
As Req'd X X X X X X X X X
Main Stationary Contact
S8029-3
As Req'd • • • • • • • • •
Hex Jam Nut - Brass
T10940-3
As Req'd X X X X X X X X X
Hex Jam Nut - Steel
T10940-4
As Req'd • X X X X X • • X
Spacer Washer
T12595 ø
As Req'd X X X X X X X X X
DESCRIPTION
K
#
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
•
X
X
X
X
X
•
X
X
•
X
X
•
X
X
X
L
#
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
M
#
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
•
X
X
X
•
X
X
•
•
X
•
X
X
•
X
X
X
N
#
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
•
X
X
•
X
X
•
•
X
X
•
X
•
X
X
X
P
#
X
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
•
X
X
•
X
X
•
X
X
X
Q
#
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
•
X
X
•
X
•
X
•
X
•
X
•
X
X
X
X
Contactor Parts
ø
08-09-2005
This part is obsolete and no longer available.
P-107-X
P-107-X
Par t Number s
MECHANIZED HAND TRAVEL UNIT: K110
14
NOTE: FOR PROPER LEAD
CONNECTIONS SEE
WIRING DIAGRAM
16
17
3
19
20
26
1
2
5
27
22
6
7
8
Par t Number s
11
15
9
23
21
28
L3865
4-3-81E
METHOD OF MOUNTING EXTENSION
Par t Number s
Par t Number s
# Indicates a Change This Printing
ITEM
t
1
2
3
5
6
7
8
9
11
14
15
16
17
19
20
21
22
23
26
27
28
DESCRIPTION
Gun Drive Unit Assembly, Includes:
Mounting Clamp
Thumb Screw
Control Cable and Plug
Grommet
Truss Head Screw
Insulator Bushing
Drive Wheel
Hollow Set Screw, Cup Point
Resistor
Reversing Switch
Insulating Plate
Control Box Back
Control Box Front
Dial Plate
Knob
Insulation
Rheostat
Gear Box assembly
Motor
Adapter Plate
Mounting Clamp Extension
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO.
K110
M9108
T9078-3
S11837
T9274-1
8-32x5/8
T11215-2
M9122
S11604-13
T12731-3
T13111
T11221
M9027-1
M9693
S11163
T11157
T11228
T10812-9
See P-107-Y
S11162
M9109
M9142
QTY.
1 2 3 4 5 6 7 8 9
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
05-10-2005
P-107-Y
P-107-Y
Par t Number s
GEAR BOX FOR K110
4
3
Par t Number s
2
2
3
1
Par t Number s
5
6
3
2
7
# Indicates a Change This Printing
Par t Number s
ITEM
1
2
3
4
5
6
7
DESCRIPTION
Gun Drive Gear Case Assembly, Includes:
Gear Box
Needle Bearing
Retaining Ring
Vertical Shaft Assembly
Cross Shaft Assembly
Shaft Cap
Output Shaft Assembly
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO.
L3569
L3568
S10116-2
S9776-9
S11160
S11161
T11226
S11159
QTY.
1 2 3 4 5 6 7 8 9
1
1
3
3
1
1
1
1
9-69
P-110-Z
P-110-Z
Par t Number s
PORTABLE FIELD CONTROL: K200
1
Par t Number s
2
3
4
5
Par t Number s
9
8
7
6
# Indicates a Change This Printing
ITEM
Par t Number s
1
2
3
4
5
6
7
8
9
ø
DESCRIPTION
Complete Control Assembly, Includes:
Control Box Assembly
Front Panel Assembly
Nameplate
Self-Tapping Screw
Knob
Rheostat
Box Connector
Control Cable
Thread Cutting Screw
Lockwasher
Hex Nut
This part is obsolete and no longer available.
PART NO.
K200
M12536 ø
M12498
S14201
S8025-12
T10491
T10812-47
T9639-2
M12499
S9225-30
T9695-1
#10-24
QTY.
1 2 3 4 5 6 7 8 9
1
1
#
1
6
1
1
1
1
1
1
1
01-16-2003
P-110-AA
P-110-AA
Par t Number s
K261 WIRE FEED SPEED METER-ANALOG VOLTMETER KIT
16
1
2
3
4
5
6
17
13
Par t Number s
Par t Number s
7
12
11
10
9
8
# Indicates a Change This Printing
ITEM
1
2
3
4
4
5
6
7
8
9
10
11
12
13
16
17
DESCRIPTION
Meter Kit, Includes:
Meter Kit, Includes:
Meter Housing
Meter Panel
Feed Speed Ammeter
Analog Voltmeter for K261
Electronic Voltmeter for K262
Meter Guard
Shock Mounting
Polarity Switch
Work Jack
Switch Plate
Remote Work Lead (Optional for K261)
Momentary Switch
Toggle Switch
Switch Plate
Meter Shield
Harness
PART NO.
K261
K262
L4753 ø
M13036-1
S15650
M10486-3
M12995 ø
S10509-60
T13003
T13381-5
T14280
T13096-3
S15636
T10800-15
T13381
T13096-4
M13044
S14165-70
1 2 3 4 5 6 7 8 9
QTY.
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
#
K262 WIRE FEED SPEED METER-ELECTRONIC VOLTMETER KIT
16
1
2
3
4
5
6
17
Par t Number s
13
7
12
ø
11
This part is obsolete and no longer available.
10
9
8
02-20-2002
P-114-H
P-114-H
Par t Number s
K224 SOLID-STATE REMOTE FIELD CONTROL
(DISCONTINUED)
1
2
4
5
7
6
8
9
16
Par t Number s
10
12
11
15
L5297
10-2-81Q
18
19
14
13
# Indicates a Change This Printing
Par t Number s
ITEM
1
2
4
5
6
7
8
9
10
11
Par t Number s
12
13
14
15
15
16
18
19
ø
DESCRIPTION
Solid State Remote Field Control, Includes:
Top Door
Terminal Strip
Number Plate
Capacitor
Auto Transformer
Box Assembly
Transformer
Capacitor
Nameplate
Polarity Switch
Fuse Holder
Fuse
Capacitor
Diode
SCR and Heat Sink
Control P.C. Board (Code 7359 Only)
Control P.C. Board (Code 7683 & Above)
Caution Decal
Choke
Resistor (Code 7742 & Above)
K224 Mounting Angles
This part is obsolete and no longer available.
PART NO.
QTY.
K224
M10639-4
S14530-1
T10726-90
S10593
M12702 ø
M12706 ø
S15257 ø
T11079
M12688
S13417 ø
S10433
T10728-8
S13490-1
T12705-15
M13342 ø
L5316-[ ]
L5759-[ ]
T13470
S14644
T12731-42F
S12995-1 &
S13709
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 ea
1 2 3 4 5 6 7 8 9
06-13-2008
NOTES
NOTES
NOTES
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