Lincoln Electric | Magnum | User's Manual | Lincoln Electric Magnum User's Manual

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Arc Welding Guns
for Semiautomatic Gas-Shielded Welding
Optimize Your Welding System!
Critical Links:
A Systems Approach
Making good welds is a lot like making good music.
A carefully tuned set of instruments perform together in pleasing harmony.
A power source, welding wire, wire feeder and a Lincoln Magnum Gun
perform in harmony to produce one great weld after another.
A Total System Focused on Arc Welding
Wire
Feeder
Gun Connector
Power Source
Why Choose a Lincoln
Welding System?
Productivity, Ease-of-Use, Peace-of-Mind
•
Technical assistance, cost reduction
and productivity programs
•
Hundreds of welding field sales engineers
•
Thousands of knowledgeable and
responsive Lincoln distributors
•
Innovative approach to product
designs and customer solutions
•
Global presence
2
Gun
Gun Consumables
The Lincoln Welding Arc
Magnum
Guns
Optimize Your Welding System!
Magnum guns are designed by a total welding systems
company. Many other gun companies deliver guns . . .
and only guns.
That's not always the best solution. Why? Because the
gun is not the only component, or critical link in the
welding system.
Here at Lincoln Electric, we design, test and re-test the
performance of every component in the arc welding
system. We are one of the only manufacturers in the
industry that brings welding equipment, wire, parts,
service and expertise from a single, focused team.
What you should
know about
Guns
Comfortable Handle
• Magnum's Patent Pending
Handle grip design
provides balance, reduces
operator fatigue and offers
a sure, confident grip
Durable Construction
• Three Layer Insulated
Gooseneck Construction
• Durable Abrasion-Resistant
Gun Cable Outer Jacket
• Proprietary Wound Liner
Complete Support Systems
That means we can commit to delivering total process
solutions – from the power source to the wire and feeder –
to the gun that delivers the arc.
We study how the gun delivers not only wire, but welding
current and shielding gas to the weld – your weld. We
assure that our gun is designed to work with the equipment
purchased, and that it is rugged enough to work in service
for a very long time. Optimize the welding system with
Magnum Guns from Lincoln Electric.
• Guaranteed Parts and Service
Support wherever you are
Field Serviceable
• Quick-change gooseneck
• Screw on (Not Crimped) Gun
Cable Connections
• Spare Trigger Lead
• One Piece Trigger Assembly
Adapts to Your Application
• Interchangeable Gun
Connectors, Nozzles and
Goosenecks
• Large Selection of Industry
Standard Nozzle and Contact
Tip Types
Easy to Specify & Order
1. Choose operating
amperage range
2. Select a specific gun
3. Select a gun connector
4. Select additional consumables
3
Not Only Will Magnum Guns Optimize
Your Welding System, But They’ll Also Increase…
PRODUCTIVITY
• One-piece modular trigger assembly is molded out of high
heat resistant thermoset material to withstand heat and
spatter and ensure long life.
• Gun tube design optimizes fine wire welding performance.
The outside of the gun tube is armored with an electrically
insulated metal jacket, eliminating wear problems of other
softer insulation materials.
• The gun tube is buffed to a high shine which helps reflect
radiant heat from the weld.
• Abrasion-resistant, extruded rubber jacket adds strength
and long life to the cable.
• Repairable cable connections and a spare internal trigger
lead allow user to easily service the cable.
• Liners made with a spring steel jacket and a low
friction core are available for feeding aluminum wire.
• The fiberglass handle with non-slip grooves is designed
to minimize size and maximize comfort and control.
• Gun cable contains a pure copper conductor with high
strand count for cool operation and maximum flexibility.
EASE-OF-USE
• Can be connected to virtually any wire feeder in the
industry.
• Improved, more intuitive part numbers for easier
reference and ordering.
• Adjustable hanger provides convenient means for storing
guns between welds.
• Magnum gun expendables are compatible with other
leading brands.
PEACE-OF-MIND
• Lincoln Electric provides technical assistance, cost
reduction and productivity programs.
• When Magnum guns increase your productivity and
welding quality right out of the box…everybody wins.
• The welding gun is the final critical link in your welding
performance – why risk all your research and investment
on less than Magnum?
• Optimize Your Welding Systems!
4
Don’t Be Under Gunned!
Gun Consumables
Match an Industry
Standard Design
Rotatable Gooseneck (Gun Tube)
• Just loosen a single Allen screw to unlock
and rotate the gooseneck into a position
that is most comfortable for your
current job
• Especially useful to complete high quality welds
even in tight spaces or awkward joint locations
One Piece Replaceable
Trigger Assembly
Rotatable Gun Hanger
• Easy to replace as a unit—simply plug in
a new assembly
• Hang your gun anywhere, any way
• Can also be opened and serviced
• High quality silver contacts for long life and
clean electrical signals
• Full travel mechanical trigger mechanism
(NOT a micro-switch) can be easily felt
through a welding glove
Comfortable Handle Design
• Patent Pending Magnum Grip Design—Unique grip
design provides balance, reduces operator fatigue
and offers a sure, confident grip
• Natural Grip Trigger position feels right from the
first minute of the day to the end of the Shift
Rugged Strain Relief System
• Enhances feedability by reducing acute gun cable angles
• Protects your cable liner
Pure copper conductor
with high strand count
for cool operation and
maximum flexibility
Gun connectors for all
popular feeders
400 amp Dual Procedure and
Dual Schedule guns provide
an added measure of control
on tough applications
5
Always Available:
Our Quick-turn Pledge
Need gun consumables or parts in a hurry?
Contact us via phone, fax or email to order
the parts you need. That's our pledge.
6
Gun Consumables
A Critical Link that Can Make
the Difference
•
Industry standard design compatibility
allows use on competitive guns
•
Industry standard part numbers are
easy to order
•
Wide variety of consumables for
every application
•
Tight manufacturing tolerances
deliver consistent arc performance
•
Tested durability delivers long life
•
Improved electrical conductivity and
wire feedability
•
Convenient Packaging Options
- Including Bulk Packages
Customize Your Gun!
Choose a gun nozzle for your welding style.
Select a gooseneck that will help you get
into tight spaces. Whatever your skill level
or personal style demands, Lincoln has what
you need.
Nozzles
Fixed, Tip Flush
Fixed, Tip Recessed
CT-Coarse Thread
Slip-On, Adjustable
Slip-On, Tip Recessed
Contact Tips
Standard
Heavy Duty
Tapered
Notched
Gas Diffuser
Standard
Tip Recessed
For Slip-On Nozzle
For Fixed Nozzle
Specialty
Nozzle Insulator
Adjustable Slip-on
Coarse Thread
Tubes/Goosenecks
60º
45º
82º
Connectors
®
Lincoln
Lincoln Fast-Mate (Euro)
TM
Miller
®
®
Tweco-Adapted
Hobart
®
®
ESAB
Multiple nozzle & contact tip types for specific applications
7
Four Easy
Steps
Use this quick and easy four step process to
select the right gun and all your accessories
1
2
3
4
Choose operating amperage range:
Select an amperage range for your application,
based on your knowledge of the thickness of
material and your equipment capability.
Select a specific gun:
At a glance, you can choose a wire diameter range
and gun type, along with basic wire feeder connection
type and gun cable length—and that simply drives
you to the right gun for your application.
Select a gun connector (Magnum 200–550):
Match your gun to your wire feeder by manufacturer
and/or gun connector type.
Select additional consumables:
- Pick up a pack of extra contact tips.
- Choose a nozzle for your welding style.
- Order replacement gas diffusers or gun liners.
- Select a gooseneck that will help you get
into tight spaces.
or
Select a Magnum Express.
8
STE
P
1
Choose a Gun with the Right
Operating Amperage Range
200 amps
300 amps
Magnum 200 Gun
A small, lightweight gun intended for light job shop and
fabrication applications. Best suited for welding on thin
materials using .025–.030” wire.
Magnum 300 Gun
This popular Magnum gun is intended for most
.035–.045” wire diameter applications in job shops,
production or manufacturing. Standard equipment on the
current Lincoln Power MIG® 350MP wire feeder/welder.
400 amps
500 or 600 amps
Magnum 400 Gun
With a longer gooseneck and a higher copper strand
count cable than the 300, the 400 gun is built for
operator comfort when welding with the greater heat
levels generated by higher amperage applications.
Select the 400 for most .045”, .052” or 1/16” MIG,
UltraCore™ or Metalshield® (gas-shielded) operations.
Magnum 550 Gun–500 or 600 amps
Choose our 550 gun equipped with 500 or 600 amp
consumables for high amperage, large wire diameter
welding, including up to .052” and .062” MIG or
3/32–1/8” Outershield® or UltraCore™ (gas-shielded
flux-cored) applications.
100 amps
250 amps
Magnum 100L Gun
Extremely small, lightweight gun that's great for most
home, farm and small shop projects, auto-body work
and light maintenance or repair applications. Standard
equipment on current Lincoln SP-135T and SP-175T,
Power MIG® 140T, 140C,180T and 180C. Includes gun
connector.
Magnum 250L Gun
Recommended for medium duty job shop and
production applications. Standard equipment on the
current Lincoln Power MIG 215 and Power MIG 255C
wire feeder/welders. Includes gun connector.
9
Amperage Rating
Net Weight
60% Duty Cycle
.025” - .045”
9 - 12 lbs.
CO2 Shielding Gas
(0.6 mm - 1.2 mm)
(4.0 - 5.4 kg)
200 A
10
Wire Diameter Range
STE
P
2
Select a Gun
for Your Application
200
200 amps
A small, lightweight gun intended for light job shop
and fabrication applications. Best suited for
welding on thin materials using
.025–.030” wire.
Magnum Guns (200 amps)
GUN
CABLE
LENGTH
Standard
WIRE DIAMETER
WIRE DIAMETER
.025”–.030” (0.6mm–0.8mm)
.035”–.045” (0.9mm–1.2mm)
GUN CONNECTOR
GUN CONNECTOR
Open-End
Gun Package
Open-End
Fast-Mate
Gun Package
10' (3.0m)
—
—
K497-2
K498-2
—
12' (3.6m)
—
—
K497-6
K498-6
—
15' (4.5m)
K497-3
K497-20
K497-1
K498-1
K497-21
Included Parts
Contact Tip
.025: KP14-25 (KP2020-6)
.030: KP14-30 (KP2020-7)
.035: KP14-35 (KP2020-1)
.045: KP14-45 (KP2020-2)
Gas Diffuser
KP52-23 (KP2026-2)
KP52 (KP2026-1)
Gas Nozzle
KP22-50 (KP1935-2)
KP22-50 (KP1935-2)
Insulator
KP32 (KP2025-1)
KP32 (KP2025-1)
Cable Liner
KP42-25-15 (KP1934-2)
KP42-4045-15 (KP1934-1)
Gun Tube (60º)
KP2028-1
KP2028-1
Wire Feeder Connector:
- Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section).
- Fast-Mate™: Also known as Euro-Connect.
- Lincoln 10 Series Pkg.: Includes K466-10 Lincoln 10 Series Gun Connector Kit.
Optional Feature
Gas Tube Kit
Fast Connect Gas Tube Kit provides
connection to Lincoln wire feeders.
Order K481
11
STE
P
3
Choose a
Gun Connector
Gun Connectors (200 amps)
MFG.
WIRE FEEDER MODEL
CONNECTOR KITS
FOR STANDARD GUNS
LN-7 Series, LN-742, LN-8, LN-9 Series
LN-25 (Up to .052" (1.4 mm) Wire)
K466-1
LN-8, LN-9 Series, LN-25
(1/16" (1.6 mm) & Larger Wire)
K466-8
LF-72, LF-74 Series
K466-10
Power Feed® 10M, LN-10, DH-10, STT-10
LN-15, Power Feed 15M
K466-10
Power MIG® Series & Wire-MaticTM Series
K466-6
Tweco®
Adapted
No. 2, 3 & 4 Guns
K466-2
Miller®
Intellimatic®, Side Kick®, D-51A
Porto-MIG®, Millermatic® 130,
300 & 35 (new) S-42GL, S-52A & S-54A
Swing Arc®-Dual & Single (new), S-22,
S-32S, 52D, 54D & 54E, 60 & 70 Series
K466-3
Dualmatic® 27/70, H3S, H4S & H6S
Mega-Conds® 27, 44, 45, 70, 70S
K466-4
2000 Series, 17 Hefty®
K466-7
Lincoln
Hobart®
ESAB®
Digamig®, EH1, 5 & 11, SEH-4 & 5
SWM11 & 11B, 12, 13, 23, 24, 25, 26, 35
VAM2
Included
Parts
1
Connector
Assembly
2
Control
Cable
3
Fittings
K466-1
K466-2
K466-3
12
K466-5
K466-6
K466-7
K466-8
K466-10
S20044
S18653
S18653
S18645-2
S18653
M16520
M16325
M15608
M15608
S18645 (a)
S18653 (a)
S19760 (a)
S19763 (a)
S19762 (b)
S19761 (b)
S19765 (b)
KP2009-X (c)
KP2009-X (c)
M16325
M16328
M15608
—
—
T14557-7 (b)
T10642-166 (a)
—
—
T13777-4 (c)
Connector
Tools
K466-4
T7028-234 (b)
T10642-166 (a)
4
K466-5
T14557-7 (b)
T10642-166
—
—
—
T13777-4 (c)
T14557-7
—
T13777-4
T11563-4 (a)
T11563-4 (a)
T11563-4 (a)
T11563-4 (a)
T11563-4
T11563-4
T11563-4 (a)
T11563-4
T11563-4
S18845 (b)
S18845 (b)
S18845 (b)
S18845 (b)
S18845
S18845
S18845 (b)
S18845
S18845
Gun Connector Included Parts
200
200 amps
2
3a
1b
4a
1a
1a
3b
4b
1b
4a
4b
3c
K466-1
K466-2
2
2
3a
3c
1c
1a
4a
1b
4b
1a
K466-3
3b
4a
1b
1c
4b
K466-4
2
2
1
4b
4a
4a
1
K466-5
4b
K466-6
2
2
1b
3a
1
4b
4a
4b
K466-7
1
3b
3c
4a
K466-8
2
1
4b
4a
K466-10
13
STE
P
4
Choose Your
Consumables
Contact Tips (200 amps)
TIP
QTY.
WIRE DIAMETER
.025"
.030"
.035"
.040"
.045"
3/64"
(0.6mm)
(0.8mm)
(0.9mm)
(1.0mm)
(1.2mm)
(1.2mm)
10
KP14-25
KP2020-6B1
KP14-30
KP2020-7B1
KP14-35
KP2020-1B1
KP14-40
KP2020-8B1
KP14-45
KP2020-2B1
KP14A-364
KP2020-9B1
Bulk
KP14-25-B100
KP2020-6B2
KP14-30-B100
KP2020-7B2
KP14-35-B100
KP2020-1B2
KP14-40-B100
KP2020-8B2
KP14-45-B100
KP2020-2B2
KP14A-364-B100
KP2020-9B2
10
—
—
—
—
KP14H-35
KP2021-1B1
KP14H-40
KP2021-6B1
KP14H-45
KP2021-2B1
KP14H-364(1)
KP2021-7B1
Bulk
—
—
—
—
KP14H-35-B100
KP2021-1B2
KP14H-40-B100
KP2021-6B2
KP14H-45-B100
KP2021-2B2
KP14AH-364-B100
KP2021-7B2
10
KP14T-25
KP2022-5B1
KP14T-30
KP2022-6B1
KP14T-35
KP2022-1B1
KP14T-40
KP2022-7B1
KP14T-45
KP2022-2B1
—
—
Bulk
KP14T-25-B100
KP2022-5B2
KP14T-30-B100
KP2022-6B2
KP14T-35-B100
KP2022-1B2
KP14T-40-B100
KP2022-7B2
KP14T-45-B100
KP2022-2B2
—
—
10
—
—
KP2010-3B1(1)
—
KP2010-4B1(1)
—
—
—
—
—
KP2010-5B1(1)
—
Bulk
—
—
—
—
—
—
—
—
—
—
—
—
Standard
Duty
Standard
Duty
Heavy
Duty
Heavy
Duty
Tapered
Notched
Part Number
Previous Part Number
Tapered
Notched
(Alum.)
10 = Qty. in Pack
Bulk = Qty. of 100
(1) Recommended
for aluminum wire welding
Gas Nozzle/Insulator (200 amps)
NOZZLE
Adjustable
Slip-on
Nozzle
Insulator for
Adjustable
Slip-on Nozzle
Adjustable
Slip-on (1)
Nozzle
Insulator
for Adj.
Slip-on
Nozzle
Gasless
Nozzle
Gassless
Nozzle
QTY.
.38"
.50"
.62"
(9.5mm)
(12.7mm)
(15.9mm)
1
KP22-37
KP1935-3
KP22-50
KP1935-2
KP22-62
KP1935-1
Bulk
KP22-37-B25
KP1935-3B1
KP22-50-B25
KP1935-2B1
KP22-62-B25
KP1935-1B1
1
KP32
KP2025-1
KP32
KP2025-1
KP32
KP2025-1
Bulk
KP32-B25
KP2025-1B1
KP32-B25
KP2025-1B1
KP32-B25
KP2025-1B1
1
KP1947-1
—
KP1947-1
—
KP1947-1
—
Bulk
—
—
—
—
—
—
1
KP21-62-FAS
KP1956-1
KP21-62-FAS
KP1956-1
KP21-62-FAS
KP1956-1
Bulk
—
—
—
—
—
—
Spot
Nozzle
Spot Nozzle
14
1 = Qty. in pack
Part Number
Previous Part Number
NOZZLE DIAMETER
Bulk = Qty. of 25
(1) Requires
KP32, Nozzle Insulator Assembly
200
200 amps
Gas Diffuser (200 amps)
Diffuser QTY.
Gas
Diffuser
Assembly
Part Number
Previous Part Number
WIRE DIAMETER
.025"–.030"
.035"–.045"(1)
.025"–.045"(2)
(0.6–0.8mm)
(0.9–1.2mm)
(0.6–1.2mm)
5
KP52-25
KP2026-2
KP52FN(1)
KP2026-3
KP2051-1(2)
—
or
KP52FN(1)
KP2026-3
Bulk
KP52-25-B25
KP2026-2B1
KP52FN-B25(1)
KP2026-3B1
KP2051-1B1(2)
—
or
KP52FN-B25(1)
KP2026-3B1
Gas
Diffuser
Assembly
5 = Qty. in Pack
Bulk = Qty. of 25
(1) Permits
use of 300 and 400 fixed nozzles with 200 amp gun and cable
(2) Permits
use of 100 amp contact tips with 200 amp gun and cable
Gun Tubes (200 amps)
TUBE
45º Gun Tube
QTY.
RATED (AMPS)
200
300
400
1
—
—
KP1929-2
—
KP1929-1
—
Bulk
—
—
—
—
—
—
1
KP2028-1
—
KP1928-2
—
KP1928-1
—
Bulk
—
—
—
—
—
—
1
—
—
—
—
KP1941-1
—
Bulk
—
—
—
—
—
—
1
—
—
—
—
—
—
Bulk
—
—
—
—
—
—
45º
60º
60º Gun Tube
82º
Gun Tube
Insulator
82º Gun Tube
1 = Qty. in pack
Bulk = N/A
NOTE: 300 & 400 amp gun tubes can be used with 200 amp guns.
Use corresponding amperage gas diffuser, nozzle, and nozzle insulator.
Cable Liner (200 amps)
LINER
15' Length
(trim to fit for)
Cable Liner
- 10' - 12' - 15' 1 = Qty. in Pack
QTY.
Part Number
Previous Part Number
DIAMETER
.025"– .030"
.030"– .035"
.035"– .045
Aluminum
.035"– 3/64"(1)
(0.6–0.8 mm)
(0.8– 0.9 mm)
(0.9–1.2 mm)
(0.9–1.2 mm)
1
KP42-25-15
KP1934-2
KP42-3035-15
KP1934-3
KP42-4045-15
KP1934-1
KP44N-3545-15(1)
KP1955-1
Bulk
KP42-25-15-B10
KP1934-2B1
KP42-3035-15-B10
KP42-4045-15-B10
KP1934-3B1
KP1934-1B1
KP44N-3545-15-B10
KP1955-1B1
Bulk = Qty. of 10
(1)
Recommended for aluminum wire welding.
Recommended maximum cable length for aluminum is 10 ft. (3.0m).
15
Amperage Rating
Net Weight
60% Duty Cycle
.025” - 5/64”
9 - 12 lbs.
CO2 Shielding Gas
(0.6 mm - 2.0 mm)
(4.0 - 5.4 kg)
300 A
16
Wire Diameter Range
STE
P
2
Select a Gun
for Your Application
300
300 amps
This popular Magnum gun is intended for most .035–.045”
wire diameter applications in job shops, production
or manufacturing. Standard equipment on the
current Lincoln Power MIG® 350MP
wire feeder/welder.
Magnum Gums (300 amps)
GUN
CABLE
LENGTH
WIRE DIAMETER
WIRE DIAMETER
WIRE DIAMETER
.035”–.045” (0.6mm–0.9mm)
.052”–1/16” (1.3mm–1.6mm)
1/16”–5/64” (1.6mm–2.0mm)
GUN CONNECTOR
GUN CONNECTOR
GUN CONNECTOR
OpenEnd
Standard
For LN-25
FastMate
OpenEnd
FastMate
OpenEnd
FastMate
10' (3.0m)
K470-1
K478-1
—
K478-3
—
—
12' (3.6m)
K470-7
—
—
—
—
—
15' (4.5m)
K470-2
K478-2
K470-4
—
K470-6
—
15' (4.5m)
—
K1802-1
—
—
—
—
Included Parts
Contact Tip
.035: KP14-35 (KP2020-1)
.045: KP14-45 (KP2020-2)
.052: KP14-52 (KP2020-3)
1/16: KP14-116 (KP2020-4)
1/16: KP14-116 (KP2020-4)
5/64: KP14-564 (KP2020-5)
Gas Diffuser
KP54A (KP2024-1)
KP54A (KP2024-1)
KP54A (KP2024-1)
Gas Nozzle
KP24A-62 (KP1932-1)
KP24A-62 (KP1932-1)
KP24A-62 (KP1932-1)
Insulator
KP34A (KP2023-1)
KP34A (KP2023-1)
KP34A (KP2023-1)
Cable Liner
KP44-3545-15 (KP1933-1)
KP44-116-15 (KP1933-2)
KP44-564-15 (KP1933-3)
Gun Tube (60º)
KP1928-2
KP1928-2
KP1928-2
Wire Feeder Connector:
- Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section).
- Fast-Mate™: Also known as Euro-Connect.
- LN-25 Gun Pkg.: Includes K466-1 LN-25 Gun Connector Kit
Optional Feature
Gas Tube Kit
Fast Connect Gas Tube Kit provides
connection to Lincoln wire feeders.
Order K481
17
STE
P
3
Choose a
Gun Connector
Gun Connectors (300 amps)
MFG.
WIRE FEEDER MODEL
CONNECTOR KITS
FOR STANDARD GUNS
FASTMATE™ ADAPTER KITS
FM GUNS
Single
Procedure
Single
Procedure
LN-7 Series, LN-742, LN-8, LN-9 Series
LN-25 (Up to .052" (1.4 mm) Wire)
K466-1
K489-1
LN-7 Series, LN-742, LN-8, LN-9 Series
LN-25 (1/16" (1.6 mm) & Larger Wire)
K466-8
K489-1
LF-72, LF-74 Series
K466-10
—
Power Feed® 10M, LN-10, DH-10, STT-10
LN-15, Power Feed 15M
K466-10
K489-7
Power MIG® Series & Wire-MaticTM Series
K466-6
K489-8
Adapted
No. 2, 3 & 4 Guns
K466-2
K489-4
—
Miller®
Intellimatic®, Side Kick®, D-51A
Porto-MIG®, Millermatic® 130,
300 & 35 (new) S-42GL, S-52A & S-54A
Swing Arc®-Dual & Single (new), S-22
S-32S, 52D, 54D & 54E, 60 & 70 Series
K466-3
K489-3
Dualmatic® 27/70, H3S, H4S & H6S
Mega-Conds 27, 44, 45, 70, 70S
K466-4
K489-5
2000 Series, 17 Hefty®
K466-7
K489-5
Digamig®, EH1, 5 & 11, SEH-4 & 5
SWM11 & 11B, 12, 13, 23, 24, 25, 26, 35
VAM2
K466-5
—
Lincoln
Tweco®
Hobart®
ESAB®
Gun Connector Kits are Included with FM Guns
Included
Parts
1
Connector
Assembly
2
Control
Cable
3
Fittings
K466-1
K466-2
K466-3
18
K466-6
K466-7
K466-8
K466-10
S20044
S18653
S18653
S18645-2
S18653
M16520
M16325
M15608
M15608
S18645 (a)
S18653 (a)
S19760 (a)
S19763 (a)
S19762 (b)
S19761 (b)
S19765 (b)
KP2009-X (c)
KP2009-X (c)
M16325
M16328
M15608
—
—
T14557-7 (b)
T10642-166 (a)
—
—
T13777-4 (c)
Connector
Tools
K466-5
T7028-234 (b)
T10642-166 (a)
4
K466-4
T14557-7 (b)
T10642-166
—
—
—
T13777-4 (c)
T14557-7
—
T13777-4
T11563-4 (a)
T11563-4 (a)
T11563-4 (a)
T11563-4 (a)
T11563-4
T11563-4
T11563-4 (a)
T11563-4
T11563-4
S18845 (b)
S18845 (b)
S18845 (b)
S18845 (b)
S18845
S18845
S18845 (b)
S18845
S18845
Gun Connector Included Parts
300
300 amps
2
3a
1b
4a
1a
1a
3b
4b
1b
4a
4b
3c
K466-1
K466-2
2
2
3a
3c
1c
1a
4a
1b
4b
1a
K466-3
3b
4a
1b
1c
4b
K466-4
2
2
1
4b
4a
4a
1
K466-5
4b
K466-6
2
2
1b
3a
1
4b
4a
4b
K466-7
1
3b
3c
4a
K466-8
2
1
4b
4a
K466-10
K489-1, 2, 3, 4, 5, 7, 8
19
STE
P
4
Choose Your
Consumables
Contact Tips (300 amps)
TIP
Standard
Duty
QTY.
Part Number
Previous Part Number
WIRE DIAMETER
.025"
.030"
.035"
.040"
.045"
(0.6mm)
(0.8mm)
(0.9mm)
(1.0mm)
(1.2mm)
10
KP14-25
KP2020-6B1
KP14-30
KP2020-7B1
KP14-35
KP2020-1B1
KP14-40
KP2020-8B1
KP14-45
KP2020-2B1
Bulk
KP14-25-B100
KP2020-6B2
KP14-30-B100
KP2020-7B2
KP14-35-B100
KP2020-1B2
KP14-40-B100
KP2020-8B2
KP14-45-B100
KP2020-2B2
10
—
—
—
—
KP14H-35
KP2021-1B1
KP14H-40
KP2021-6B1
KP14H-45
KP2021-2B1
Bulk
—
—
—
—
KP14H-35-B100
KP2021-1B2
KP14H-40-B100
KP2021-6B2
KP14H-45-B100
KP2021-2B2
10
KP14T-25
KP2022-5B1
KP14T-30
KP2022-6B1
KP14T-35
KP2022-1B1
KP14T-40
KP2022-7B1
KP14T-45
KP2022-2B1
Bulk
KP14T-25-B100
KP2022-5B2
KP14T-30-B100
KP2022-6B2
KP14T-35-B100
KP2022-1B2
KP14T-40-B100
KP2022-7B2
KP14T-45-B100
KP2022-2B2
10
—
—
KP2010-3B1(1)
—
KP2010-4B1(1)
—
—
—
—
—
Bulk
—
—
—
—
—
—
—
—
—
—
Heavy
Duty
Tapered
Standard
Duty
Notched
(Alum.)
10 = Qty. in Pack
(1) Recommended
Bulk = Qty. of 100
for aluminum wire welding
Heavy
Duty
Contact Tips (300 amps) Continued
TIP
QTY.
3/64"
3/64A"
.052"
1/16"
1/16"A
5/64"
(1.2mm)
(1.2mm)
(1.3mm)
(1.6mm)
(1.6mm)
(2.0mm)
10
—
—
KP14A-364(1)
KP2020-9B1
KP14-52
KP2020-3B1
KP14-116
KP2020-4B1
—
—
KP14-564
KP2020-5B1
Bulk
—
—
KP14A-364-B100(1)
KP2020-9B2
KP14-52-B100
KP2020-3B2
KP14-116-B100
KP2020-4B2
KP14AH-116(1)
KP2021-8B1
KP14-564-B100
KP2020-5B2
KP14AH-364(1)
KP2021-7B1
KP14H-52
KP2021-3B1
KP14H-116(1)
KP2021-4B1
KP14AH-116-B100(1)
KP2021-8B2
KP14H-564
KP2021-5B1
Tapered
Standard
Duty
WIRE DIAMETER
Notched
(1)
10
KP14AH-364
KP2021-7B1
Bulk
KP14AH-364-B100
Heavy
Duty
(1)
(1)
KP2021-7B2
KP2021-7B2
KP14H-52-B100
KP2021-3B2
KP14H-116-B100
KP2021-4B2
—
—
KP14H-564-B100
KP2021-5B2
10
—
—
—
—
KP14T-52
KP2022-3B1
KP14T-116
KP2022-4B1
—
—
—
—
Bulk
—
—
—
—
KP14T-52-B100
KP2022-3B2
KP14T-116-B100
KP2022-4B2
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KP14AH-364-B100
Tapered
10
Notched
(Alum.)
Bulk
10 = Qty. in Pack
20
(1)
KP2010-5B1
—
—
—
Bulk = Qty. of 100
(1) Recommended
for aluminum wire welding
300
300 amps
Gas Nozzle/Insulator (300 amps)
NOZZLE
Adjustable
Slip-on
Nozzle
Recessed
Slip-on
Nozzle
Insulator for
Adjustable
Slip-on Nozzle
Coarse Thread
Nozzle
Adjustable
Slip-on (1)
Nozzle
Recessed
Slip-on (1)
Nozzle
Insulator
for Adj.
Slip-on
Nozzle
Coarse
Thread (2)
Nozzle
Tip Recessed
1/8" (3.2mm)
QTY.
Insulator
for Coarse
Thread
Nozzle
Fixed
Nozzles
Fixed Nozzle
Tip Recessed
Tip Recessed
NOZZLE DIAMETER
.38"
.50"
.62"
.75"
(9.5mm)
(12.7mm)
(15.9mm)
(19.1mm)
1
—
—
KP24A-50
KP1932-2
KP24A-62
KP1932-1
—
—
Bulk
—
—
KP24A-50-B25
KP1932-2B1
KP24A-62-B25
KP1932-1B1
—
—
1
KP24A-37-SS
KP1932-5
KP24A-50-SS
KP1932-4
KP24A-62-SS
KP1932-3
—
—
Bulk
KP24A-37-SS-B25
KP1932-5B1
KP24A-50-SS-B25
KP1932-4B1
KP24A-62-SS-B25
KP1932-3B1
—
—
1
KP34A
KP2023-1
KP34A
KP2023-1
KP34A
KP2023-1
KP34A
KP2023-1
Bulk
KP34A-B25
KP2023-1B1
KP34A-B25
KP2023-1B1
KP34A-B25
KP2023-1B1
KP34A-B25
KP2023-1B1
1
—
—
—
—
KP24CT-62-S
KP1943-1
KP24CT-75-S
KP1943-2
Bulk
—
—
—
—
KP24CT-62-S-B25
KP1943-1B1
KP24CT-75-S-B25
KP1943-2B2
1
—
—
—
—
KP24CT-62-R
KP1943-3
KP24CT-75-R
KP1943-4
Bulk
—
—
—
—
KP24CT-62-R-B25
KP1943-3B1
KP24CT-75-R-B25
KP1943-4B1
1
KP34CT
KP1946-1
KP34CT
KP1946-1
KP34CT
KP1946-1
KP34CT
KP1946-1
Bulk
KP34CT-B25
KP1946-1B1
KP34CT-B25
KP1946-1B1
KP34CT-B25
KP1946-1B1
KP34CT-B25
KP1946-1B1
1
KP23-37
KP1930-1
KP23-50
KP1930-2
KP23-62
KP1930-3
KP23-75
KP1930-4
Bulk
KP23-37-B25
KP1930-1B1
KP23-50-B25
KP1930-2B1
KP23-62-B25
KP1930-3B1
KP23-75-B25
KP1930-4B1
1
KP23T-37
KP1930-5
—
—
—
—
—
—
Bulk
KP23T-37-B25
KP1930-5B1
—
—
—
—
—
—
1
—
—
—
—
KP23H-62
KP1954-1
KP1954-2
—
Bulk
—
—
—
—
KP23H-62-B25
KP1954-1B1
—
—
1
KP23-37F
KP1931-1
KP23-50F
KP1931-2
KP23-62F
KP1931-3
KP23-75F
KP1931-4
Bulk
KP23-37F-B25
KP1931-1B1
KP23-50F-B25
KP1931-2B1
KP23-62F-B25
KP1931-3B1
KP23-75F-B25
KP1931-4B1
Tip Recessed
1/4" (6.4mm)
Insulator for
Coarse Thread
Nozzle
Part Number
Previous Part Number
Tip Tapered
Fixed Nozzle
Tip Tapered
Heavy Duty
Fixed Nozzle
Heavy Duty
Tip Flush
1 = Qty. in pack
Bulk = Qty. of 25
(1) Requires
KP34A, Nozzle Insulator Assembly
(2) Requires
KP34CT, Nozzle Insulator Assembly
Fixed Nozzle
Tip Flush
21
STE
P
4
Consumables Continued...
Gas Diffuser (300 amps)
Diffuser QTY.
Gas
Diffuser
Assembly
Gas
Diffuser
Assembly
Part Number
Previous Part Number
WIRE DIAMETER
.025–.030"
.025–5/64"
(0.6–0.8mm)
(0.6–2.0mm)
1
KP54A
KP2024-2
KP54A
KP2024-1
Bulk
KP54A-B25
KP2024-2B1
(1)
1 = Qty. in Pack
Bulk = Qty. of 25
(1) Use
KP54A-B25
KP2024-1B1
KP42-25-15 liner with this diffuser when feeding .025"-.030" wire
Gun Tubes (300 amps)
TUBE
QTY.
RATED (AMPS)
300
400
10
KP1929-2
—
KP1929-1
—
Bulk
—
—
—
—
10
KP1928-2
—
KP1928-1
—
Bulk
—
—
—
—
10
—
—
KP1941-1
—
Bulk
—
—
—
—
45º Gun Tube
45º
60º Gun Tube
60º
82º
82º Gun Tube
22
10 = Qty. in pack
Bulk = N/A
NOTE: 300 & 400 amp gun tubes can be used with 200 amp guns.
Use corresponding amperage gas diffuser, nozzle, and nozzle insulator.
300
300 amps
Cable Liner (300 amps)
LINER
QTY.
Part Number
Previous Part Number
DIAMETER
Aluminum
15' Length
.025"–.030"
.035"–.045"
.035"–3/64"(2)
(0.6–.8 mm)
(0.9–1.2 mm)
(0.9–1.2 mm)
1
KP42-25-15(3)
KP1934-2
KP44-3545-15
KP1933-1
KP44N-3545-15
KP1955-1
Bulk
KP42-25-15-B10
KP1934-2B1
KP44-3545-15-B10
KP1933-1B1
KP44N-3545-15-B10
KP1955-1B1
(trim to fit for)
1
—
—
KP44-3545-25
KP1936-1
—
—
- 25' or less
Bulk
—
—
KP44-3545-25-B10
KP1936-1B1
—
—
(trim to fit for)
- 10' - 12' - 15' 26' Length
Cable Liner (300 amps) Continued
LINER
QTY.
DIAMETER
Cable Liner
Aluminum
.052"–1/16"
1/16"–5/64"
1/16"(2)
(1.3–1.6 mm)
(1.6–2.0 mm)
(1.6 mm)
1
KP44-116-15
KP1933-2
KP44-564-15(1)
KP1933-3
KP44N-116-15
KP1955-2
Bulk
KP44-116-15-B10
KP1933-2B1
KP44-564-15-B10
KP1933-3B1
—
—
(trim to fit for)
1
KP44-116-25
KP1936-2
KP44-564-25
KP1936-3
—
—
- 25' or less
Bulk
KP44-116-25-B10
KP1936-2B1
KP44-564-25-B10
KP1936-3B1
—
—
15' Length
(trim to fit for)
- 10' - 12' - 15' 26' Length
1 = Qty. in Pack
Bulk = Qty. of 10
(1)
(2)
(3)
A KP2024-1 Gas Diffuser is required when using a KP44-564-15 Cable Liner in a non-Magnum gun.
Recommended for aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0m).
Requires KP54A Gas Diffuser.
23
Industry's
Best...
PRODUCTUVITY
• No assembly, no
mistakes.
400 A
mp
Amp
400 Amp
MIG Gun
• 100% field serviceable.
MIG Gun
EASE-OF-USE
• Completely Assembled
Ready-Paks
®
• Designed to maximize
feedability and keep
you welding.
• Ready to Weld –
Right Out of the Box!
Ready-Paks ®
Also Available
In Original 400
amp
Magnum®
Configuration!
• Liner And Other Parts
Installed For You!
EXPRESS
MIG Gun
• Interchangeable
components and one
of the industry’s widest
array of parts.
• Rotatable goose necks
provide easy access
to awkward joint
locations.
• Can be connected to
virtually any feeder in
the industry.
PEACE-OF-MIND
• Engineered to integrate
the best features of
your welding machine
and wire.
Ready-Paks
• Lightweight, Quick and Agile —
All The Muscle Without the Bulk!
EXPRESS ™
EXPRESS
MIG Gun
• 400 amp, Short Neck, 15 ft. Length
• Supported by the
industry’s largest
hands-on sales force.
• Heavy Duty Expendable Parts
• Don’t be undergunned!
• The Pro’s Preferred MIG Gun
START WELDING...
...STOP TINKERING
GRAB THE
IN THE 400 AMP MAGNUM® READY-PAKS®
400 AMP EXPRESS™ GUN READY-PAKS ®
15 ft. (4.5m) Gun Cable Length.
Gun Connector
Wire
Diameter
.035"-.045"
(0.6mm-1.2mm)
.052"-1/16"
(1.3mm-1.6mm)
24
Lincoln
Miller®
Tweco®
Adapted
K541-23
K541-21
K541-25
(Includes K466-1
Connector)
(Includes K466-3
Connector)
(Includes K466-2
Connector)
K541-24
K541-22
K541-26
(Includes K466-8
Connector)
(Includes K466-3
Connector)
(Includes K466-2
Connector)
STE
P
2
Select a Gun
for Your Application
With a longer gooseneck
and a higher copper
strand count cable than
the 300, the 400 gun
is built for operator
comfort when welding
with the greater heat
levels generated by
higher amperage
applications. Select
the 400 for most .045”,
.052” or 1/16” MIG,
UltraCore™ or
Metalshield® (gasshielded) operations.
400
400 amps
Magnum Guns (400 amps)
GUN
CABLE
LENGTH
Standard
Dual
Schedule
WIRE DIAMETER
WIRE DIAMETER
WIRE DIAMETER
.035”–.045” (0.6mm–0.9mm)
.052”–1/16” (1.3mm–1.6mm)
1/16”–5/64” (1.6mm–2.0mm)
GUN CONNECTOR
GUN CONNECTOR
GUN CONNECTOR
OpenEnd
FastMate
OpenEnd
Gun
Package
OpenEnd
10' (3.0m)
K471-1
K479-1
—
—
—
—
—
—
—
12' (3.6m)
K471-7
K479-7
—
K471-8
—
—
—
—
—
15' (4.5m)
K471-2
K479-2
K471-21
K471-4
K479-4
K471-22
K471-6
K479-6
K471-23
15' (4.5m)
—
—
K2286-1
—
—
—
—
—
—
20' (6.1m)
K471-10
—
—
K471-11
—
—
—
—
—
25' (7.6m)
K471-13
—
—
K471-14
—
—
K471-15
—
—
—
(1)
—
—
—
—
(1)
Gun
Package
(1)
FastMate
K574-2
Gun
Package
15' (4.5m)
K574-1
25' (7.6m)
K574-4(1)
—
—
—
—
—
—
—
—
15' (4.5m)
K1722-2
K1723-2
—
—
—
—
—
—
—
25' (7.6m)
K1722-3
K1723-3
—
—
—
—
—
—
—
10' (3.0m)
K541-1
—
—
—
—
—
—
—
—
15' (4.5m)
K541-3
—
—
—
—
—
—
—
—
15' (4.5m)
—
—
K541-21
—
—
K541-22
—
—
—
15' (4.5m)
—
—
K541-23
—
—
K541-24
—
—
—
15' (4.5m)
—
—
K541-25
—
—
K541-26
—
—
—
K575-1
K575-2
(1)
FastMate
Standard
Dual
Proceedure
Dual Schedule
Short
Neck
Dual Procedure
Short Neck
Included Parts
Contact Tip
.035: KP14-35 (KP2020-1)
.045: KP14-45 (KP2020-2)
K541-.035: KP14H-35
K541-.045: KP14H-45
.052: KP14-52 (KP2020-3)
1/16: KP14-116 (KP2020-4)
K541-.052: KP14H-52
K541-1/16: KP14H-116
1/16: KP14-116 (KP2020-4)
5/64: KP14-564 (KP2020-5)
Gas Diffuser
KP54A (KP2024-1)
KP54A (KP2024-1)
KP54A (KP2024-1)
Gas Nozzle
KP24A-62 (KP1932-1)
K541: KP23-62
KP24A-62 (KP1932-1)
K541: KP23-62
KP24A-62 (KP1932-1)
Insulator
KP34A (KP2023-1)
K541: N/A
KP34A (KP2023-1)
K541: N/A
KP34A (KP2023-1)
Cable Liner
10', 12', 15': KP44-3545-15
20', 25': KP44-3545-25
10', 12', 15': KP44-116-15
20', 25': KP44-116-25
10', 12', 15': KP44-564-15
20', 25': KP44-564-25
Gun Tube (60º)
KP1928-1
Short Neck: KP1928-2
KP1928-1
Short Neck: KP1928-2
KP1928-1
Short Neck: KP1928-2
Optional Feature
Gas Tube Kit
Fast Connect Gas Tube
Kit provides connection
to Lincoln wire feeders.
Order K481
Wire Feeder Connector:
- Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section).
- Fast-Mate™: Also known as Euro-Connect.
Gun Packages:
- K471-x: Includes K466-2 Tweco® Adapted Gun Connector Kit.
- K2286-1: Includes K466-1, LN-25 Gun Connector Kit
- K541-21, 22: Includes K466-3 Miller® Gun Connector Kit
- K541-23: Includes K466-1 Lincoln LN Series Gun Connector Kit (up to .052"/1.4mm diameter)
- K541-24: Includes K466-8 Lincoln LN Series Gun Connector Kit (1/16"/1.6mm & larger diameter)
- K541-25, 26: Includes K466-2 Tweco® Adapted Gun Connector Kit
Gun Type:
- Both Dual Schedule and Dual Procedure allow the operator to change procedures at the gun. The Dual Schedule gun uses the trigger
as the control and the Dual Procedure gun has a separate switch on top of the gun.
(1) Made to order-contact district office
25
STE
P
3
Choose a Gun
Feeder Connector
Gun Connectors (400 amps)
MFG.
Lincoln
WIRE FEEDER MODEL
CONNECTOR KITS
FOR STANDARD GUNS
FASTMATE™ ADAPTER KITS
FOR FM GUNS
Single
Procedure
Dual Procedure/
Dual Schedule
Single
Procedure
Dual Procedure/
Dual Schedule
LN-7 Series, LN-742, LN-8, LN-9 Series
LN-25 (Up to .052" (1.4 mm) Wire)
K466-1
—
K489-1
—
LN-7 Series, LN-742, LN-8, LN-9 Series
LN-25 (1/16" (1.6 mm) & Larger Wire)
K466-8
—
K489-1
—
See note 1
—
K573-1
LN-9 with K319 Dual Procedure Kit
LF-72, LF-74 Series
K466-10
—
—
—
Power Feed® 10M, LN-10, DH-10, STT-10
LN-15, Power Feed 15M
K466-10
K466-10
K489-7
K489-7
Power MIG® Series & Wire-MaticTM Series
K466-6
—
K489-8
—
Tweco®
Adapted
No. 2, 3 & 4 Guns
K466-2
—
K489-4
—
Miller®
Intellimatic®, Side Kick®, D-51A
Porto-MIG®, Millermatic® 130,
300 & 35 (new) S-42GL, S-52A & S-54A
Swing Arc®-Dual & Single (new), S-22
S-32S, 52D, 54D & 54E, 60 & 70 Series
K466-3
—
K489-3
—
Dualmatic® 27/70, H3S, H4S & H6S
Mega-Conds 27, 44, 45, 70, 70S
K466-4
—
K489-5
—
2000 Series, 17 Hefty®
K466-7
—
K489-5
—
K466-5
—
—
—
Hobart®
ESAB®
Digamig®, EH1, 5 & 11, SEH-4 & 5
SWM11 & 11B, 12, 13, 23, 24, 25, 26, 35
VAM2
Gun Connector Kits are Included with FM Guns
NOTE 1: LN-9 with K319 Dual Procedure Kit requires K466-8 Gun Connector Kit and K686-3 Adapter Cable for Magnum 400 Dual Procedure Gun
Included
Parts
1
Connector
Assembly
2
Control
Cable
3
Fittings
K466-1
K466-2
K466-3
26
K466-6
K466-7
K466-8
K466-10
S20044
S18653
S18653
S18645-2
S18653
M16520
M16325
M15608
M15608
S18645 (a)
S18653 (a)
S19760 (a)
S19763 (a)
S19762 (b)
S19761 (b)
S19765 (b)
KP2009-X (c)
KP2009-X (c)
M16325
M16328
M15608
—
—
T14557-7 (b)
T10642-166 (a)
—
—
T13777-4 (c)
Connector
Tools
K466-5
T7028-234 (b)
T10642-166 (a)
4
K466-4
T14557-7 (b)
T10642-166
—
—
—
T13777-4 (c)
T14557-7
—
T13777-4
T11563-4 (a)
T11563-4 (a)
T11563-4 (a)
T11563-4 (a)
T11563-4
T11563-4
T11563-4 (a)
T11563-4
T11563-4
S18845 (b)
S18845 (b)
S18845 (b)
S18845 (b)
S18845
S18845
S18845 (B)
S18845
S18845
Gun Connector Included Parts
400
400 amps
2
3a
1b
4a
1a
1a
3b
4b
1b
4a
4b
3c
K466-1
K466-2
2
2
3a
3c
1c
1a
4a
1b
4b
1a
K466-3
3b
4a
1b
1c
4b
K466-4
2
2
1
4b
4a
4a
1
K466-5
4b
K466-6
2
2
1b
3a
1
4b
4a
4b
K466-7
1
3b
3c
4a
K466-8
2
1
4b
4a
K466-10
K489-1, 2, 3, 4, 5, 7, 8
27
STE
P
4
Choose Your
Consumables
Contact Tips (400 amps)
TIP
Standard
Duty
QTY.
.025"
.030"
.035"
.040"
.045"
(0.8mm)
(0.9mm)
(1.0mm)
(1.2mm)
10
KP14-25
KP2020-6B1
KP14-30
KP2020-7B1
KP14-35
KP2020-1B1
KP14-40
KP2020-8B1
KP14-45
KP2020-2B1
Bulk
KP14-25-B100
KP2020-6B2
KP14-30-B100
KP2020-7B2
KP14-35-B100
KP2020-1B2
KP14-40-B100
KP2020-8B2
KP14-45-B100
KP2020-2B2
10
—
—
—
—
KP14H-35
KP2021-1B1
KP14H-40
KP2021-6B1
KP14H-45
KP2021-2B1
Bulk
—
—
—
—
KP14H-35-B100
KP2021-1B2
KP14H-40-B100
KP2021-6B2
KP14H-45-B100
KP2021-2B2
10
KP14T-25
KP2022-5B1
KP14T-30
KP2022-6B1
KP14T-35
KP2022-1B1
KP14T-40
KP2022-7B1
KP14T-45
KP2022-2B1
Bulk
KP14T-25-B100
KP2022-5B2
KP14T-30-B100
KP2022-6B2
KP14T-35-B100
KP2022-1B2
KP14T-40-B100
KP2022-7B2
KP14T-45-B100
KP2022-2B2
10
—
—
KP2010-3B1(1)
—
KP2010-4B1(1)
—
—
—
—
—
Bulk
—
—
—
—
—
—
—
—
—
—
Tapered
Notched
(Alum.)
Heavy
Duty
WIRE DIAMETER
(0.6mm)
Heavy
Duty
Standard
Duty
Part Number
Previous Part Number
10 = Qty. in Pack
(1) Recommended
Bulk = Qty. of 100
for aluminum wire welding
Contact Tips (400 amps) Continued
TIP
QTY.
3/64"
3/64A"
.052"
1/16"
1/16"A
5/64"
(1.2mm)
(1.2mm)
(1.3mm)
(1.6mm)
(1.6mm)
(2.0mm)
10
—
—
KP14A-364(1)
KP2020-9B1
KP14-52
KP2020-3B1
KP14-116
KP2020-4B1
—
—
KP14-564
KP2020-5B1
Bulk
—
—
KP14A-364-B100(1)
KP2020-9B2
KP14-52-B100
KP2020-3B2
KP14-116-B100
KP2020-4B2
KP14AH-116(1)
KP2021-8B1
KP14-564-B100
KP2020-5B2
KP14AH-364(1)
KP2021-7B1
KP14H-52
KP2021-3B1
KP14H-116(1)
KP2021-4B1
KP14AH-116-B100(1)
KP2021-8B2
KP14H-564
KP2021-5B1
Tapered
Standard
Duty
Notched
WIRE DIAMETER
(1)
10
KP14AH-364
KP2021-7B1
Bulk
KP14AH-364-B100
Heavy
Duty
(1)
(1)
KP2021-7B2
KP2021-7B2
KP14H-52-B100
KP2021-3B2
KP14H-116-B100
KP2021-4B2
—
—
KP14H-564-B100
KP2021-5B2
10
—
—
—
—
KP14T-52
KP2022-3B1
KP14T-116
KP2022-4B1
—
—
—
—
Bulk
—
—
—
—
KP14T-52-B100
KP2022-3B2
KP14T-116-B100
KP2022-4B2
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KP14AH-364-B100
Tapered
10
Notched
(Alum.)
Bulk
10 = Qty. in Pack
28
(1)
KP2010-5B1
—
—
—
Bulk = Qty. of 100
(1) Recommended
for aluminum wire welding
400
400 amps
Gas Nozzle/Insulator (400 amps)
NOZZLE
QTY.
Adjustable
Slip-on
Nozzle
Adjustable
Slip-on (1)
Nozzle
Recessed
Slip-on
Nozzle
Insulator for
Adjustable
Slip-on Nozzle
Coarse Thread
Nozzle
Recessed
Slip-on (1)
Nozzle
Adjustable
Slip-on
Nozzle
Insulator
Assembly
Coarse
Thread (2)
Nozzle
Tip Recessed
1/8" (3.2mm)
Insulator for
Coarse Thread
Nozzle
Fixed Nozzle
Tip Recessed
Fixed
Nozzles
Tip Recessed
Fixed Nozzle
Tip Tapered
NOZZLE DIAMETER
.38"
.50"
.62"
.75"
(9.5mm)
(12.7mm)
(15.9mm)
(19.1mm)
1
—
—
KP24A-50
KP1932-2
KP24A-62
KP1932-1
—
—
Bulk
—
—
KP24A-50-B25
KP1932-2B1
KP24A-62-B25
KP1932-1B1
—
—
1
KP24A-37-SS
KP1932-5
KP24A-50-SS
KP1932-4
KP24A-62-SS
KP1932-3
—
—
Bulk
KP24A-37-SS-B25
KP1932-5B1
KP24A-50-SS-B25
KP1932-4B1
KP24A-62-SS-B25
KP1932-3B1
—
—
1
KP34A
KP2023-1
KP34A
KP2023-1
KP34A
KP2023-1
KP34A
KP2023-1
Bulk
KP34A-B25
KP2023-1B1
KP34A-B25
KP2023-1B1
KP34A-B25
KP2023-1B1
KP34A-B25
KP2023-1B1
1
—
—
—
—
KP24CT-62-S
KP1943-1
KP24CT-75-S
KP1943-2
Bulk
—
—
—
—
KP24CT-62-S-B25
KP1943-1B1
KP24CT-75-S-B25
KP1943-2B2
1
—
—
—
—
KP24CT-62-R
KP1943-3
KP24CT-75-R
KP1943-4
Bulk
—
—
—
—
KP24CT-62-R-B25
KP1943-3B1
KP24CT-75-R-B25
KP1943-4B1
1
KP34CT
KP1946-1
KP34CT
KP1946-1
KP34CT
KP1946-1
KP34CT
KP1946-1
Bulk
KP34CT-B25
KP1946-1B1
KP34CT-B25
KP1946-1B1
KP34CT-B25
KP1946-1B1
KP34CT-B25
KP1946-1B1
1
KP23-37
KP1930-1
KP23-50
KP1930-2
KP23-62
KP1930-3
KP23-75
KP1930-4
Bulk
KP23-37-B25
KP1930-1B1
KP23-50-B25
KP1930-2B1
KP23-62-B25
KP1930-3B1
KP23-75-B25
KP1930-4B1
1
KP23T-37
KP1930-5
—
—
—
—
—
—
Bulk
KP23T-37-B25
KP1930-5B1
—
—
—
—
—
—
1
—
—
—
—
KP23H-62
KP1954-1
KP1954-2
—
Bulk
—
—
—
—
KP23H-62-B25
KP1954-1B1
—
—
1
KP23-37F
KP1931-1
KP23-50F
KP1931-2
KP23-62F
KP1931-3
KP23-75F
KP1931-4
Bulk
KP23-37F-B25
KP1931-1B1
KP23-50F-B25
KP1931-2B1
KP23-62F-B25
KP1931-3B1
KP23-75F-B25
KP1931-4B1
Tip Recessed
1/4" (6.4mm)
Insulator
for Coarse
Thread
Nozzle
Part Number
Previous Part Number
Tip Tapered
Heavy Duty
Fixed Nozzle
Heavy Duty
Tip Flush
1 = Qty. in pack
Bulk = Qty. of 25
(1) Requires
KP34A, Nozzle Insulator Assembly
(2) Requires
KP34CT, Nozzle Insulator Assembly
Fixed Nozzle
Tip Flush
29
STE
P
4
Consumables Continued...
Gas Diffuser (400 amps)
Diffuser QTY.
Gas
Diffuser
Assembly
Gas
Diffuser
Assembly
Part Number
Previous Part Number
WIRE DIAMETER
.025"–.030"
.025"–5/64"
(0.6–0.8mm)
(0.6–2.0mm)
1
KP54A
KP2024-2
KP54A
KP2024-1
Bulk
KP54A-B25
KP2024-2B1
(1)
1 = Qty. in Pack
Bulk = Qty. of 25
(1) Use
KP54A-B25
KP2024-1B1
KP42-25-15 liner with this diffuser when feeding .025"-.030" wire
Gun Tubes (400 amps)
TUBE
QTY.
RATED (AMPS)
300
400
10
KP1929-2
—
KP1929-1
—
Bulk
—
—
—
—
10
KP1928-2
—
KP1928-1
—
Bulk
—
—
—
—
10
—
—
KP1941-1
—
Bulk
—
—
—
—
45º Gun Tube
45º
60º
60º Gun Tube
82º
10 = Qty. in pack
82º Gun Tube
30
Bulk = N/A
NOTE: 300 & 400 amp gun tubes can be used with 200 amp guns.
Use corresponding amperage gas diffuser, nozzle, and nozzle insulator.
400
400 amps
Cable Liner (400 amps)
LINER
15' Length
QTY.
Part Number
Previous Part Number
DIAMETER
.025"–.030"
.035"–.045"
.035"–3/64"(2)
(0.6–.8 mm)
(0.9–1.2 mm)
(0.9–1.2 mm)
1
KP42-25-15(3)
KP1934-2
KP44-3545-15
KP1933-1
KP44N-3545-15
KP1955-1
Bulk
KP42-25-15-B10
KP1934-2B1
KP44-3545-15-B10
KP1933-1B1
KP44N-3545-15-B10
KP1955-1B1
(trim to fit for)
1
—
—
KP44-3545-25
KP1936-1
—
—
- 25' or less
Bulk
—
—
KP44-3545-25-B10
KP1936-1B1
—
—
(trim to fit for)
- 10' - 12' - 15' 26' Length
Cable Liner (400 amps) Continued
Cable Liner
LINER
QTY.
DIAMETER
Aluminum
.052"–1/16"
1/16"–5/64"
1/16"(2)
(1.3–1.6 mm)
(1.6–2.0 mm)
(1.6 mm)
1
KP44-116-15
KP1933-2
KP44-564-15(1)
KP1933-3
KP44N-116-15
KP1955-2
Bulk
KP44-116-15-B10
KP1933-2B1
KP44-564-15-B10
KP1933-3B1
—
—
(trim to fit for)
1
KP44-116-25
KP1936-2
KP44-564-25
KP1936-3
—
—
- 25' or less
Bulk
KP44-116-25-B10
KP1936-2B1
KP44-564-25-B10
KP1936-3B1
—
—
15' Length
(trim to fit for)
- 10' - 12' - 15' 26' Length
1 = Qty. in Pack
Bulk = Qty. of 10
(1)
(2)
(3)
A KP2024-1 Gas Diffuser is required when using a KP44-564-15 Cable Liner in a non-Magnum gun.
Recommended for aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0m).
Requires KP54A Gas Diffuser.
31
Amperage Rating
Net Weight
60% Duty Cycle
.052” - 1/8”
12 -23 lbs.
CO2 Shielding Gas
(1.3 mm - 3.2 mm)
(5.4 10.4 kg)
550 A
32
Wire Diameter Range
STE
P
2
Select a Gun
for Your Application
550
500 & 600
amps
Choose our 550 gun equipped with 500 or 600 amp consumables for
high amperage, large wire diameter welding, including up to
.052” and .062” MIG or 3/32–1/8” Outershield® or
UltraCore™ (gas-shielded flux-cored) applications.
Magnum 550 Gun (500 & 600 amps)
GUN
CABLE
LENGTH
WIRE DIAMETER
WIRE DIAMETER
WIRE DIAMETER
.035”–.045” (0.9mm–1.2mm)
.052”–1/16” (1.3mm–1.6mm)
5/64”–3/32” (2.0mm–2.4mm)
GUN CONNECTOR
GUN CONNECTOR
GUN CONNECTOR
600A
Open-End
600A
Open-End
500A
Open-End
600A
Open-End
500A
Open-End
10' (3.0m)
—
K598-5
—
—
—
12' (3.6m)
—
K598-6
—
—
—
15' (4.5m)
—
K598-7
K598-16
K598-11
K598-17
25' (7.5m)
K598-4
—
—
—
—
Contact Tip
.035: KP16S-35 (KP2054-1)
.045: KP16S-45 (KP2054-2
.052: KP16S-52 (KP2054-3)
1/16: KP16S-116 (KP2054-4)
.052: KP15H-52
1/16: KP15H-116
5/64: KP16S-564
3/32: KP15S-332
5/64":KP2056-5
3/32":KP2056-6
Gas Diffuser
KP2057-1
KP56S-SW (KP2057-1)
KP55S-SW (KP2058-1)
KP56S-H (KP2057-2)
KP15H-332 (KP2058-2)
Coarse Thread
Gas Nozzle
M16832-1
.625ID .12REC
M16832-1
.625ID .12REC
KP25CT-62 (KP1944-1)
.625ID .12REC
M16832-2
.750ID .12REC
KP25-75 (KP1944-2)
.750ID .12REC
Insulator
KP36CT (KP1946-3)
KP36CT (KP1946-3)
KP35CT (KP1946-2)
KP36CT (KP1946-3)
KP35CT (KP1946-2)
Cable Liner
10', 12', 15': KP45-3545-15
25': KP45-3545-25
10', 12', 15': KP45-116-15
25': KP45-116-25
KP45-116-15 (KP1950-3)
KP45H-332-15
KP45H-332-15
Gun Tube 60º
KP1951-1
KP1951-1
KP1951-3
KP1951-2
KP1951-3
Standard
Included Parts
Wire Feeder Connector:
- Open-End: Feeder end of the gun is open. A separate Gun Connector Kit is required. (See Gun Connector Kit Section).
Optional Feature
Optional Feature
Magnum 550 Gun Hanger
Gas Tube Kit
This rotatable hanger allows you to
hang your gun out of harms way at
your work station.
Fast Connect Gas Tube Kit provides
connection to Lincoln wire feeders.
Order K481
Part Number: K620-1
33
STE
P
3
Choose a Gun Connector
Magnum 550 (500 & 600 amps)
Gun Connector/550 Model (500 & 600 amps)
MFG.
WIRE FEEDER MODEL
Lincoln
Tweco®
Adapted
Miller®
®
Hobart
LN-7 Series, LN-8, LN-9 Series
(Up to .052" (1.4 mm) Wire)
K613-1
LN-8, LN-9 Series, (1/16" (1.6 mm)
& Larger Wire)
K613-6
Power Feed® 10M, LN-10, DH-10, STT-10
K613-7
No. 2, 3 & 4 Guns
K613-2
Intellimatic®, Side Kick®, D-51A
Porto-MIG®, Millermatic® 130,
300 & 35 (new) S-42GL, S-52A & S-54A
Swing Arc®-Dual & Single (new), S-22
S-32S, 52D, 54D & 54E, 60 & 70 Series
K613-3
Dualmatic® 27/70, H3S, H4S & H6S
Mega-Conds® 27, 44, 45, 70, 70S
K613-4
2000 Series, 17 Hefty®
K613-5
Included
Parts
1
Connector
Assembly
2
Control
Cable
3
Fittings
CONNECTOR KITS
FOR STANDARD GUNS
K613-1
K613-2
S18645-1 (a)
S18653-1
T7028-234 (b)
M15608
—
K613-3
34
Connector
Tools
T11563-4
K613-6
K613-7
S18653-1 (a)
S18645-3
S18653-1
—
M15608
M15608
S19760-1 (a)
S19763-1 (a)
S19761-1 (b)
KP2095-XX (c)
KP2095-XX (c)
M16325
M16328
T10642-166 (a)
—
T14557-7 (b)
T13777-4
4
K613-5
S19761-1 (b)
T10642-166
T14557-7
K613-4
T10642-166 (a)
—
T13777-4 (c)
T11563-4
T11563-4
T11563-4
T14557-7 (b)
—
T13777-4 (c)
T11563-4
T11563-4
T11563-4
Gun Connector Included Parts
550
500 & 600
amps
2
3a
1b
3b
4
1a
4
1
3
3c
K613-1
K613-2
2
2
3a
3c
3c
1c
4
1b
1a
K613-3
3b
4
1b
1c
K613-4
2
2
3a
1b
1a
1
4
4
3b
3c
K613-5
K613-6
2
1
4
K613-7
35
STE
P
4
Choose Your Consumables
Magnum 550 (500 amps)
Contact Tips/550 Model (500 amps)
TIP
FluxCored,
Heavy
Duty
Solid
Wire,
Heavy
Duty
QTY.
Part Number
Previous Part Number
WIRE DIAMETER
.035"
.045"
3/64A"
.052"
1/16"
(0.9mm)
(1.2mm)
(1.2mm)
(1.3mm)
(1.6mm)
10
KP15HFC-35
KP2055-1B1
KP15HFC-45
KP2055-2B1
—
—
KP15HFC-52
KP2055-3B1
KP15HFC-116
KP2055-4B1
Bulk
—
—
—
—
—
—
—
—
—
—
10
KP15H-35
KP2056-1B1
KP15H-45
KP2056-2B1
KP15AH-364
KP2056-9B1
KP15H-52
KP2056-3B1
KP15H-116
KP2056-4B1
Bulk
—
—
—
—
—
—
—
—
—
—
10 = Qty. in pack
Bulk = N/A
Contact Tips/550 Model (500 amps) Continued
Heavy Duty
TIP
FluxCored,
Heavy
Duty
Solid
Wire,
Heavy
Duty
QTY.
1/16A"
5/64"
3/32"
7/64"
1/8"
(1.6mm)
(2.0mm)
(2.4mm)
(2.8mm)
(3.2mm)
10
—
—
KP15HFC-564
KP2055-5B1
KP15HFC-332
KP2055-6B1
KP15HFC-764
KP2055-7B1
KP15HFC-18
KP2055-8B1
Bulk
—
—
—
—
—
—
—
—
—
—
10
KP15AH-116
KP2056-10B1
KP15H-564
KP2056-5B1
KP15H-332
KP2056-6B1
KP15H-764
KP2056-7B1
KP15H-18
KP2056-8B1
Bulk
—
—
—
—
—
—
—
—
—
—
10 = Qty. in pack
36
WIRE DIAMETER
Bulk = N/A
550
500 amps
Gas Diffuser/550 Model (500 amps)
Part Number
Previous Part Number
Diffuser QTY. WIRE DIAMETER
.035"–1/16"
1/16"–5/64"
3/32"–1/8"
(0.9–1.6mm)
(1.6–2.0mm)
(2.4–3.2mm)
1
KP55SW
KP2058-1
KP55
KP2058-2
KP55H
KP2058-3
Bulk
KP55SW-B10
KP2058-1B1
KP55-B10
KP2058-2B2
KP55H-B10
KP2058-3B1
1
KP55S-SWL(1)
KP2058-6
—
—
—
—
Bulk
—
—
—
—
—
—
1
—
—
—
—
KP55S-HL(1)
KP2058-7
Bulk
—
—
—
—
—
—
1
KP55S-SW(1)
KP2058-4
—
—
KP55S-H(1)
KP2058-5
Bulk
—
—
—
—
—
—
Standard
Standard
Tip Recessed
3/32” (2.4mm)
Tip
Recessed
3/32"
(2.4mm)
Tip
Recessed
Tip Recessed
3/16” (4.8mm)
3/16"
(4.8mm)
Tip
Recessed
5/8"
(15.9mm)
Tip Recessed
5/8” (15.9mm)
1 = Qty. in Pack
(1)
Bulk = Qty. of 10
Allows the use of 600 amp KP16 Contact Tips in a 500 amp gun.
Gas Nozzles/Insulators/550 Model (500 amps)
Nozzle/
QTY.
Insulator
Coarse
Thread
Nozzle
Insulator for
Coarse Thread
Nozzle
Coarse
Thread (1)
Nozzle
Insulator
for
Coarse
Thread
Nozzle
PartNumber
Previous Part Number
NOZZLE DIAMETER
1
.62"
.75"
(15.6mm)
(19.1mm)
KP25CT-62(1)
KP1944-1
KP25CT-75(1)
KP1944-2
KP25CT-62-B25
KP1944-1B1
Bulk
(1)
KP25CT-75-B25(1)
KP1944-2B1
1
KP35CT
KP1946-2
KP35CT
KP1946-2
Bulk
KP35CT-B25
KP1946-2B1
KP35CT-B25
KP1946-2B1
1 = Qty. in Pack
Bulk = Qty. of 25
(1)
Requires KP35CT, Coarse Thread Insulator Assembly.
37
STE
P
4
Consumables Continued...
Gun Tubes/550 Model (500 amps)
60º GUN QTY.
TUBE
RATED (AMPS)
500
10
KP1951-3
—
Bulk
—
—
5º bend
Radius
60º Gun Tube
5º Bend
10 = Qty. in pack
Bulk = N/A
Cable Liner/550 Model (500 amps)
LINER
15' Length
(trim to fit for)
Cable Liner
- 10' - 12' - 15' 25' Length
(trim to fit for)
- 25' or less
1 = Qty. in Pack
38
QTY.
1
Bulk
1
Bulk
Part Number
Previous Part Number
DIAMETER
Aluminum
Aluminum
.035"–.045" .035"–3/64"(1) .052"–1/16"
1/16"(1)
5/64"–3/32"
7/64"–1/8"
(0.9–1.2 mm)
(0.9–1.2 mm)
(1.3–1.6 mm)
(1.6 mm)
(2.0–2.4 mm)
(2.8–3.2 mm)
KP45-3545-15
KP1950-1
KP45N-3545-15
KP1950-7
KP45-116-15
KP1950-3
KP45N-116-15
KP1950-8
KP45H-332-15
KP1950-5
KP45-18-15
KP1950-6
KP45-3545-15-B10 KP45N-3545-15-B10
KP45-116-15-B10
KP45N-116-15-B10 KP45H-332-15-B10
KP45-18-15-B10
KP1950-1B1
KP1950-7B1
KP1950-3B1
KP1950-8B1
KP1950-5B1
KP1950-6B1
KP45-3545-25
KP1950-2
—
—
KP45-116-25
KP1950-4
—
—
—
—
—
—
KP45-3545-25-B10
—
—
KP45-116-25-B10
KP1950-4B1
—
—
—
—
—
—
KP1950-2B1
Bulk = Qty. of 10
(1)
For use with aluminum wire. Recommended maximum cable length is 10 ft. (3.0m)
STE
P
4
Choose Your Consumables
Magnum 550 (600 amps)
Contact Tips (600 amps)
TIP
QTY.
550
600 amps
Part Number
Previous Part Number
WIRE DIAMETER
.035"
.045"
3/64A"
.052"
1/16"
(0.9mm)
(1.2mm)
(1.2mm)
(1.3mm)
(1.6mm)
10
KP16S-35
KP2054-1-B1
KP16S-45
KP2054-2B1
KP16AS-364(1)
KP2054-9-B1
KP16S-52
KP2054-3B1
KP16S-116
KP2054-4B1
Bulk
KP16S-35-B100
KP2054-1B2
KP16S-45-B100
KP2054-2B2
KP16AS-364-B100(1)
KP2054-9B2
KP16S-52-B100
KP2054-3B2
KP16S-116-B100
KP2054-4B2
Heavy
Duty
Contact Tips (600 amps) Continued
Heavy Duty
TIP
QTY.
Heavy
Duty
WIRE DIAMETER
1/16A"(1)
5/64"
3/32"
7/64"
1/8"
(1.6mm)
(2.0mm)
(2.4mm)
(2.8mm)
(3.2mm)
KP16AS-116(1)
KP2054-10B1
KP16S-564
KP2054-5B1
KP16S-332
KP2054-6B1
KP16S-764
KP2054-7B1
KP16S-18
KP2054-8B1
KP16AS-116-B100(1)
KP16S-564-B100
KP2054-5B2
KP16S-332-B100
KP2054-6B2
KP16S-764-B100
KP2054-7B2
KP16S-18-B100
KP2054-8B2
10
Bulk
KP2054-10B2
10 = Qty. in pack
(1)
Bulk = Qty. of 10
Recommended for aluminum wire welding
Gas Nozzle/Insulator (600 amps)
Coarse Thread
Nozzle
Tip Recessed
1/8”
Coarse Thread
Nozzle
Tip Recessed
1/4”
NOZZLE
Coarse
Thread
Nozzle
Tip Recessed
1/8" (3.2mm)
QTY.
Insulator for
Coarse Thread
Nozzle
Self Insulated
Gas Nozzle 1/8”
Insulator
for Coarse
Thread
Nozzle
SelfInsulated
Gas Nozzle
Tip Recessed
1/8" (3.2mm)
1 = Qty. in pack
.62"
.75"
.88"
(15.9mm)
(19.1mm)
(22.4mm)
(1)
(1)
KP26CT-75
KP1945-2
KP26CT-62
KP1945-1
Bulk
KP26CT-62-B25
KP1945-1B1
1
KP26CT-62-R
KP1945-3
(1)
—
—
(1)
KP26CT-75-B25
KP1945-2B1
(1)
(1)
KP26CT-75-R
KP1945-4
—
—
—
—
(1)
—
—
1
KP36CT
KP1946-3
KP36CT
KP1946-3
KP36CT
KP1946-3
Bulk
KP36CT-B25
KP1946-3B1
KP36CT-B25
KP1946-3B1
KP36CT-B25
KP1946-3B1
1
KP1949-4
—
KP1949-5
—
KP1949-6
—
Bulk
—
—
—
—
—
—
1
KP26I-62
KP1949-1
KP26I-75
KP1949-2
KP26I-87
KP1949-3
Bulk
KP26I-62-B25
KP1949-1B1
KP26I-75-B25
KP1949-2B1
KP26I-87-B25
KP1949-3B1
Bulk = Qty. of 25
KP26CT-75-R-B25
KP1945-4B1
—
—
Bulk
Tip Recessed
1/4" (6.4mm)
Self Insulated
Gas Nozzle 1/4”
NOZZLE DIAMETER
1
Tip Recessed
1/4" (6.4mm)
Part Number
Previous Part Number
(1) Requires
KP36CT, Coarse Thread Insulator Assembly
39
STE
P
4
Consumables Continued...
Gas Diffuser (600 amps)
Diffuser QTY.
Gas
Diffuser
Assembly
Gas
Diffuser
Assembly
Part Number
Previous Part Number
WIRE DIAMETER
.035–.1/16"
5/64–.1/8"
(0.9–1.6mm)
(2.0–3.2mm)
1
KP56S-SW
KP2057-1
KP56S-H
KP2057-2
Bulk
KP56S-SW-B10
KP2057-1B1
KP56S-H-B10
KP2057-2B1
10 = Qty. in Pack
Bulk = Qty. of 10
Gun Tubes (600 amps)
60º GUN
TUBE
60º Gun Tube
3º Bend
QTY.
RATED (AMPS)
600
1
KP1951-1
—
Bulk
—
—
1
KP1951-2
—
Bulk
—
—
3º Bend
Radius
5º Bend
Radius
60º Gun Tube
5º Bend
1 = Qty. in pack
Bulk = N/A
Cable Liner (600 amps)
LINER
15' Length
(trim to fit for)
Cable Liner
- 10' - 12' - 15' 25' Length
(trim to fit for)
- 25' or less
1 = Qty. in Pack
40
QTY.
1
Bulk
1
Bulk
Part Number
Previous Part Number
DIAMETER
Aluminum
Aluminum
.035"–.045" .035"–3/64"(1) .052"–1/16"
1/16"(1)
5/64"–3/32"
7/64"–1/8"
(0.9–1.2 mm)
(0.9–1.2 mm)
(1.3–1.6 mm)
(1.6 mm)
(2.0–2.4 mm)
(2.8–3.2 mm)
KP45-3545-15
KP1950-1
KP45N-3545-15
KP1950-7
KP45-116-15
KP1950-3
KP45N-116-15
KP1950-8
KP45H-332-15
KP1950-5
KP45-18-15
KP1950-6
KP45-3545-15-B10 KP45N-3545-15-B10
KP45-116-15-B10
KP45N-116-15-B10 KP45H-332-15-B10
KP45-18-15-B10
KP1950-1B1
KP1950-7B1
KP1950-3B1
KP1950-8B1
KP1950-5B1
KP1950-6B1
KP45-3545-25
KP1950-2
—
—
KP45-116-25
KP1950-4
—
—
—
—
—
—
KP45-3545-25-B10
—
—
KP45-116-25-B10
KP1950-4B1
—
—
—
—
—
—
KP1950-2B1
Bulk = Qty. of 10
(1)
For use with aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0m)
41
Amperage Rating
Net Weight
60% Duty Cycle
.025” - .045”
9 - 12 lbs.
CO2 Shielding Gas
(0.6 mm - 1.2 mm)
(4.0 - 5.4 kg)
100 A
42
Wire Diameter Range
STE
P
2
Select a Gun
for your application
100L
100 amps
Extremely small, lightweight gun that's great for most home, farm
and small shop projects, auto-body work and light maintenance
or repair applications. Standard equipment on current
Lincoln SP-135T and SP-175T, Power MIG® 140T, 140C,
180T and 180C. Includes gun connector.
Magnum Guns (100 amps)
GUN
MIG
CABLE
LENGTH
WIRE DIAMETER
.025”–.035” (0.6mm–0.9mm)
.035”–.045” (0.9mm–1.2mm)
MIG
(GMAW)
10' (3.0m)
K530-5
K530-6
—
—
Innershield®
(FCAW)
10' (3.0m)
—
K530-3
Contact Tip
.025: KP11-25 (KP2039-1B1)
.035: KP11-35 (KP2039-3B1)
Gas Diffuser
KP35-50 (KP2040-1)
N/A
Gas Nozzle
KP21T-37 (KP1942-1)
Gasless: KP1939-1
Insulator
N/A
N/A
Cable Liner
KP1937-3
KP45-40-15 (KP1937-1)
Gun Tube 60º
KP2038-1
KP2038-1
Included Parts
Innershield®
43
STE
P
3
Choose Your
Consumables
Contact Tips (100 amps)
TIP
QTY.
Part Number
Previous Part Number
WIRE DIAMETER
Aluminum
Standard
Duty
Standard Duty
.025"
.030"
.035"
.035"
.045"
(0.6mm)
(0.8mm)
(0.9mm)
(0.9mm)
(1.2mm)
10
KP11-25
KP2039-1B1
KP11-30
KP2039-2B1
KP11-35
KP2039-3B1
KP2078-1B1
KP2078-1B2
KP11-45
KP2039-4B1
Bulk
KP11-25-B100
KP2039-1B2
KP11-30-B100
KP2039-2B2
KP11-35-B100
KP2039-3B2
KP2078-1B1
KP2078-1B2
KP11-45-B100
KP2039-4B2
10
KP11T-23
KP2052-1B1
KP11T-30
KP2052-2B1
KP11T-35
KP2052-3B1
—
—
KP11T-45
KP2052-4B1
Bulk
—
—
—
—
—
—
—
—
—
—
Tapered
Tapered
10 = Qty. in Pack
Bulk = Qty. of 100
Gas Diffuser (100 amps)
Diffuser QTY.
WIRE DIAMETER
.025"–.045"
Part Number
Previous Part Number
(0.6–1.2mm)
Gas
Diffuser
Assembly
Gas
Diffuser
Assembly
1
KP35-50
KP2040-1
Bulk
—
—
1 = Qty. in Pack
Bulk N/A
Gas Nozzle/Insulator (100 amps)
NOZZLE
Fixed Gas
Nozzle
Tip Flush
QTY.
NOZZLE DIAMETER
.37"
.50"
.625"
(9.4mm)
(12.7mm)
(15.9mm)
1
KP21-50-F
KP1938-1
—
—
—
—
Bulk
—
—
—
—
—
—
KP21T-37
KP1942-1
KP21T-50
KP1942-2
KP21T-62
KP1942-3
—
—
—
—
—
—
1
KP1939-1
—
—
—
—
—
Bulk
—
—
—
—
—
—
1
—
—
—
—
KP21-62-FAS
KP1956-1
Bulk
—
—
—
—
—
—
Fixed
Gas
Nozzle
Tip Recessed
Gasless
Nozzle
Gasless
Nozzle
Spot
Nozzle
Spot
Nozzle
44
1 = Qty. in pack
Part Number
Previous Part Number
Bulk = N/A
100L
100 amps
Cable Liner (100 amps)
LINER
QTY.
Part Number
Previous Part Number
DIAMETER
Aluminum
.035"(1)
.025"–.035"
15' Length
(trim to fit for)
Cable Liner
- 10' - 12' - 15' 1 = Qty. in Pack
.035"–.045"
(0.6–0.9 mm)
(0.9mm)
1
KP1937-3
—
KP1959-1(1)
—
KP45-40-15
KP1937-1
Bulk
KP1937-3B1
—
—
—
KP45-40-15-B10
KP1937-1B1
Bulk = Qty. of 10
(1)
(0.9–1.2 mm)
Recommended for aluminum wire welding.
Recommended maximum cable length for aluminum is 10 ft. (3.0m).
45
Amperage Rating
Net Weight
60% Duty Cycle
.025” - .045”
8 lbs.
CO2 Shielding Gas
(0.6 mm - 1.2 mm)
(3.6 kg)
250 A
46
Wire Diameter Range
STE
P
2
Select a Gun
for your application
250L
250 amps
Recommended for medium duty job shop and production
applications. Standard equipment on the current Lincoln
Power MIG 215 and Power MIG® 255C wire
feeder/welders. Includes gun connector.
Magnum Guns (250 amps)
GUN
CABLE
LENGTH
WIRE DIAMETER
.035”–.045” (0.9mm–1.2mm)
250L
250L
Adjustable
Gas Nozzle
Adjustable
Gas Nozzle
Fixed
Gas Nozzle
10' (3.0m)
—
15' (4.5m)
K533-3
12' (3.6m)
K533-7
12.5' (3.8m)
K524-5
250SP
Fixed
Gas Nozzle
K524-5
Included Parts
Contact Tip
.035: KP14-35 (KP2020-1)
Gas Diffuser
KP52FN (KP2026-3)
Gas Nozzle
Adjustable: KP22-50 (KP1935-2)
Fixed: KP23-50F (KP1931-2)
Insulator
Adjustable: KP32 (KP2025-1)
Fixed: N/A
Cable Liner
KP42-4045-15 (KP1934-1)
Gun Tube (60º)
KP2015-1
47
STE
P
3
Choose Your
Consumables
Contact Tips (250 amps)
TIP
QTY.
Part Number
Previous Part Number
WIRE DIAMETER
Aluminum
.025"
.030"
.035"
.040"
.045"
3/64"
(0.6mm)
(0.8mm)
(0.9mm)
(1.0mm)
(1.2mm)
(1.2mm)
10
KP14-25
KP2020-6B1
KP14-30
KP2020-7B1
KP14-35
KP2020-1B1
KP14-40
KP2020-8B1
KP14-45
KP2020-2B1
KP14A-364(1)
KP2020-9B1
Bulk
KP14-25-B100
KP2020-6B2
KP14-30-B100
KP2020-7B2
KP14-35-B100
KP2020-1B2
KP14-40-B100
KP2020-8B2
KP14-45-B100
KP2020-2B2
KP14A-364-B100
KP2020-9B2
10
—
—
—
—
KP14H-35
KP2021-1B1
KP14H-40
KP2021-6B1
KP14H-45
KP2021-2B1
KP14AH-364(1)
KP2021-7B1
Bulk
—
—
—
—
KP14H-35-B100
KP2021-1B2
KP14H-40-B100
KP2021-6B2
KP14H-45-B100
KP2021-2B2
KP14AH-364-B100
KP2021-7B2
10
KP14T-25
KP2022-5B1
KP14T-30
KP2022-6B1
KP14T-35
KP2022-1B1
KP14T-40
KP2022-7B1
KP14T-45
KP2022-2B1
—
—
Bulk
KP14T-25-B100
KP2022-5B2
KP14T-30-B100
KP2022-6B2
KP14T-35-B100
KP2022-1B2
KP14T-40-B100
KP2022-7B2
KP14T-45-B100
KP2022-2B2
—
—
10
—
—
KP2010-3B1(1)
—
KP2010-4B1(1)
—
—
—
—
—
KP2010-5B1(1)
—
Bulk
—
—
—
—
—
—
—
—
—
—
—
—
Standard Duty
Standard
Duty
Heavy Duty
Heavy
Duty
Tapered
Tapered
Notched
Notched
10 = Qty. in Pack
Bulk = Qty. of 100
(1) Recommended
for aluminum wire welding
Gas Nozzle/Insulator (250 amps)
NOZZLE
Adjustable
Slip-on
Nozzle
Insulator for
Adjustable
Slip-on Nozzle
Adjustable
Slip-on (1)
Nozzle
Insulator
for Adj.
Slip-on
Nozzle
Gasless
Nozzle
Gassless
Nozzle
QTY.
Part Number
Previous Part Number
NOZZLE DIAMETER
.38"
.50"
.62"
(9.5mm)
(12.7mm)
(15.9mm)
1
KP22-37
KP1935-3
KP22-50
KP1935-2
KP22-62
KP1935-1
Bulk
KP22-37-B25
KP1935-3B1
KP22-50-B25
KP1935-2B1
KP22-62-B25
KP1935-1B1
1
KP32
KP2025-1
KP32
KP2025-1
KP32
KP2025-1
Bulk
KP32-B25
KP2025-1B1
KP32-B25
KP2025-1B1
KP32-B25
KP2025-1B1
1
KP1947-1
—
KP1947-1
—
KP1947-1
—
Bulk
—
—
—
—
—
—
1
KP21-62-FAS
KP1956-1
KP21-62-FAS
KP1956-1
KP21-62-FAS
KP1956-1
Bulk
—
—
—
—
—
—
Spot
Nozzle
Spot Nozzle
1 = Qty. in pack
48
Bulk = Qty. OF 25
(1) Requires
KP32 (KP2025-1), Nozzle Insulator Assembly
250L
250 amps
Gas Diffuser (250 amps)
Diffuser
Adjustable
Slip-on
Nozzle
Part Number
Previous Part Number
QTY. WIRE DIAMETER
Adjustable
Slip-on
Nozzle
For Fixed
Nozzles
.025–.030"
.035–.045"
.025–.045"
(0.6–0.8mm)
(.09–1.2mm)
(0.6–1.2mm)
1
KP52-25
KP2026-2
KP52
KP2026-1
—
—
Bulk
KP52-25-B25
KP2026-2B1
KP52-B25
KP2026-1B1
—
—
1
KP2051-1
—
KP52PN
KP2026-3
KP52FN
KP2026-3
Bulk
—
—
—
—
KP52FN-B25
KP2026-3B1
1
KP2051-1
—
KP2026-3
—
Bulk
—
—
—
—
Fixed Nozzle
Specialty
Specialty
1 = Qty. in Pack
(1) Permits
Bulk = Qty. of 25
(1)
KP2051-1
—
KP2051-1B1
—
use of 100 amp Contact Tips and Nozzles with Magnum 250L Gun Tube
Gun Tubes (250 amps)
TUBE
QTY.
RATED (AMPS)
250
1
KP2041-1
—
Bulk
—
—
1
KP2015-1
—
Bulk
—
—
1
KP2111-1
—
Bulk
—
—
45º
45º Gun Tube
60º
Hard Cover
60º Hard Cover
80º
Rubber Cover
82º Rubber Cover
1 = Qty. in pack
Bulk = N/A
NOTE: 300 & 400 amp gun tubes can be used with 200 amp guns.
Use corresponding amperage gas diffuser, nozzle, and nozzle insulator.
49
STE
P
3
Consumables Continued...
Cable Liner (250 amps)
LINER
QTY.
Part Number
Previous Part Number
DIAMETER
Aluminum
15' Length
(trim to fit for)
Cable Liner
- 10' - 12' - 15' 1 = Qty. in Pack
50
.025"–.030"
.030"–.035"
.035"–.045"
.035"–.3/64"(1)
(0.6–0.8 mm)
(0.8–0.9 mm)
(0.9–1.2 mm)
(0.9–1.2 mm)
1
KP42-25-15
KP1934-2
KP42-3035-15
KP1934-3
KP42-4045-15
KP1934-1
KP44N-3545-15(1)
KP1955-1
Bulk
KP42-25-15-B10
KP1934-2B1
KP42-3035-15-B10
KP42-4045-15-B10
KP1934-3B1
KP1934-1B1
KP44N-3545-15-B10
KP1955-1B1
Bulk = Qty. of 10
(1)
Recommended for Aluminum wire welding.
Recommended maximum cable length for aluminum is 10 ft. (3.0m).
Gun
History
Reference
Recommended Replacement Guns
MACHINE
GUN
PART NUMBER
Commercial/Light Industrial Wire Feed Welders
Power MIG 140C/140T
Magnum 100L
K530-6
Power MIG 180C/180T
Magnum 100L
K530-6
Power MIG 200
Magnum 250L
K533-7
Power MIG 215
Magnum 250L
K533-7
Power MIG 255
Magnum 250L
K533-7
Power MIG 255C
Magnum 250L
K533-7
Power MIG 300
Magnum 300
K470-2
Power MIG 350MP
Magnum 300
K470-2
SP-100
Magnum 100L
K530-5
SP-100-l
Magnum 100L
K530-5
SP-100-T
Magnum 100L
K530-5
SP-125 Plus
Magnum 100L
K530-5
SP-130-T
Magnum 100L
K530-5
SP-135 Plus
Magnum 100L
K530-5
SP-135T
Magnum 100L
K530-5
SP-140-l
Magnum 100L
K530-5
SP-150
Magnum SP-150
K1879-1
SP-170
Magnum 100L
K530-5
SP-170-l
Magnum 100L
K530-5
SP-170T
Magnum 100L
K530-5
SP-175 Plus
Magnum 100L
K530-5
SP-175T
Magnum 100L
K530-5
SP-200
Magnum 200
K497-2
SP-250
Magnum 250SP
K524-5
SP-255
Magnum 250SP
K524-5
Wirematic 250
Magnum 250L
K533-7
Wirematic 255
Magnum 250L
K533-7
Retail Wire Feed Welders
Handy Core
Non-Magnum
S2553211
Handy MIG (Early Design)
Non-Magnum
S25351-11
Handy Core (Current Design)
Non-Magnum
S25695-11
Handy Core 100
Non-Magnum
S24355-16
Handy Core 170i
Magnum 100L
K530-5
MIG Pak 10
Magnum 100L
K530-5
MIG Pak 15
Magnum 100L
K530-5
MIG Pak HD
Non-Magnum
S2565-11
Pro 100
Magnum 100L
K530-5
Pro 155
Magnum 100L
K530-5
Pro-Core 100
Magnum 100L
K530-3
Pro-MIG 135
Magnum 100L
K530-5
Pro-MIG 175
Magnum 250L
K524-5
Quick Weld
Non-Magnum
S25532-11
Weldmark 135 Plus
Magnum 100L
K530-5
Weld-Pak 100
Magnum 100L
K530-3
Weld-Pak 100HD
Magnum 100L
K530-3
Weld-Pak 125
Magnum 100L
K530-3
Weld-Pak 155
Magnum 100L
K530-3
Weld-Pak 3200HD
Magnum 100L
K530-3
Weld-Pak 5000HD
Magnum 100L
K530-3
Weld-Pak HD
Non-Magnum
S25532-11
51
The Lincoln Electric Company
22801 St. Clair Avenue
Cleveland, Ohio 44117-1199
P: 216-481-8100
F: 216-486-1751
www.lincolnelectric.com
C U S T O M E R A S S I S TA N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our
challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or
information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln
Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly
disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice.
As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has
been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and
remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these
types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any
updated information.
Magnum
E12.10
3/07
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