Untitled
Page 2 of 57
Report No.: 17013447 001
Copy of marking plate(s):
Earthing mark near protective earthing terminal:
Cautions and indications:
Marking for breakers and battery connetor:
Markings on input and output terminals:
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 3 of 57
Report No.: 17013447 001
Rear Panel Silkscreen:
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 4 of 57
Report No.: 17013447 001
Summary of testing:
•
Maximum ambient temperature: +40 °C
•
Tested for moderate conditions
•
Overvoltage category II considered
•
EUT is designed for altitudes not exceeding 2000m.
Notes: Tested with a 100Ah external battery cabinet.
Besides the tests as required in EN 62040-1-1 the output voltage was measured as a function of the input
voltage for the certified supply voltage(s) including corresponding tolerances:
•
•
342V (-10%: 380V, which is declared by manufacturer )
440V ( +6%: 415V, which is declared by manufacturer)
Models: 342V/380V/415V/440V for Eaton E Series DX 10000HXL31
Input voltage [V]
342V
380V
415V
440V
Battery mode
Output voltage [V] (no load)
Output setting to 220V
219.8
219.9
220.2
220.2
219.8
342V
380V
415V
440V
Battery mode
Output setting to 230V
230.2
230.1
230.3
230.3
230.3
229.4
229.5
229.8
229.8
230.4
342V
380V
415V
440V
Battery mode
Output setting to 240V
240.5
240.4
240.6
240.5
240.9
240.2
240.3
240.2
240.0
240.4
TRF No.: IEC62040_1_1A
Output voltage [V] (rated load)
218.9
219.2
219.3
219.4
219.6
TRF originator: SGS Fimko
Page 5 of 57
Report No.: 17013447 001
Particulars: test item vs. test requirements
Equipment mobility ..................................... :
Stationary and permanently connected
Operating condition ..................................... :
continuous
Mains supply tolerance (%) ......................... :
-10%,+6%
Tested for IT power systems ...................... :
No
IT testing, phase-phase voltage (V) ........... :
N/A
Class of equipment ..................................... :
Class I
Mass of equipment (kg)............................... :
39Kg
Protection against ingress of water ............ :
IP20
Test case verdicts
Test case does not apply to the test object :
N/A
Test item does meet the requirement ........ :
P(ass)
Test item does not meet the requirement .. :
F(ail)
Testing
Date of receipt of test item ......................... :
Oct, 2009
Date(s) of performance of test ................... :
Oct to Dec ,2009
General remarks:
”This report is not valid as a CB Test Report unless appended by an approved CB Testing
Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02”.
The test result presented in this report relate only to the object(s) tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
”(see Enclosure #)" refers to additional information appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a point is used as the decimal separator.
Standard IEC 62040-1-1:2002 is to be used in conjunction with IEC 60950-1:2001, which is referred to in
this TRF by "RD".
Comments:
Summary of compliance with National Differences (for explanation of codes see below):
AT, CH, DE, DK, FI, GB, HU, IT, KE, NL, NO, SE, SI, TR.
AT=Austria, CH=Switzerland, DE=Germany, DK=Denmark, FI=Finland, GB=United Kingdom, HU=Hungary,
IT=Italy, KE=Kenya, NL=The Netherlands, NO=Norway, SE=Sweden, SI=Slovenia, TR=Turkey.
For National Differences see end of this test report.
The whole report consists of 57 pages of IEC 62040-1 report and 12 pages of photo document.
Factory(ies):
Santak Electronic (Shenzhen) Co., Ltd.
No. 8 Baoshi Rd., Block 72, Bao’an District, Shenzhen, Guangdong 518101, P.R. China
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 6 of 57
Report No.: 17013447 001
General product information:
The equipment model Eaton Series DX 10000HXL31 is on line type uninterruptible power supplies with
sine wave o/p for general use with 3 phase input and single phase output. The by-pass output is directly
connected to one phase of the input. See below block diagram for details:
The UPS is designed for TN power system where phase to phase voltage is 400V in the installation
manual.
No batteries are provided inside the UPS, connecter for external battery is provided on the rear panel, the
battery voltage is marked beside the connecter. See rear panel silkscreen on page 3 for details.
The battery connecter on the UPS is designed as reinforced insulation between the metal contact and
accessible surface when no battery cable is inserted. Approved battery cable set with connector provided
with the UPS for battery connection.
The UPS is designed as primary type. Please see the classification of circuit as below
-
Primary circuit: Power transferring circuits including Battery input, Charger, AC input/output circuit,
parallel connection port.
-
SELV circuit: Communication/RPO port (RS232 port) on rear panel.
Therefore, double/reinforced insulation is designed for the whole system
-
Basic insulation between Primary circuit and earthed metal chassis
-
Double/reinforced insulation between SELV circuits and primary circuits
-
A double/reinforced signal cable will be used for primary parallel connection signals, which is
specified in the user manual.
Note: The combination of varistor and gastube used between phase and PE on IP EMI board 1 will be
evaluated during national approval.
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 7 of 57
Report No.: 17013447 001
1: PCB assemblies used inside:
Functional board
Identification number
Classification of circuit
I/P EMI Board 1
710-01391
Primary circuits + Earth
I/P EMI Board 2
710-01392
Primary circuits + Earth
O/P EMI Board
710-02209
Primary circuits + Earth
PSDR
710-02466
Primary circuits
Charger board
710-01388
Primary circuits
Parallel connection board
710-01903
Primary circuits
SCR board
710-01393
Primary circuits
CNTL board
710-01902
Primary circuits + SELV
Display board
710-01095
Primary circuits
2: Bridging components for isolation on PCB assemblies:
Functional board
Isolation compoents
Required Insulation
I/P EMI Board
C1-C4, 0.01uF, 250Vac
Basic insulation
O/P EMI Board
C03 4700pF, 250Vac
Basic insulation
C04 4700pF, 250Vac
Basic insulation
Optocoupler U203, U205, U206, U106
Reinforced insulation
Transformer TX200
Reinforced insulation
CNTL board
3: Classification of interfaces and installation:
-Two DC fans provided on the rear side to cool down the PSDR board seperately
-RS232 port is accessible and classified as SELV circuits. No TNV circuits existed in the unit.
- Indication LEDs and push button on front panel are also classified as primary circuits and seperated from
operator by reinforced insulation.
-Parallel connection port on rear panel are classified as Primary circuits. Suitable cover provided by the
manufacturer to prevent the unintentional accessible before and after the installation for parallel connection
port, also specified instruction provided in the safety manual ” Parallel connection is only for same models”
to notice for the further potential misuse. The battery connector is desigened as reinforced insulation
according to EN 61984 with a breaking capacity of 240V DC, 50A.
-A metal cover used on the terminals for input/output connection, the cables go through the opening in the
bottom of the cover. Due to the opening of the cover bottom is not in compliance of the requirement of
clause 4.6.2 for bottom openings, additional installation requirement stated in the safety manual ” Suitable
for mounting on concrete or other non-combustible surface only”. The castors used on the bottom should be
locked during operation to prevent from moving and specified in the user manual.
-For this permanently connected equipment, additional installation requirement regarding the backfeed
protection, external protection devices are provided and stated in the safety manual.
Page 8 of 57
Report No.: 17013447 001
4: Fuse identification and protection device:
Fuse identification
Fuse rating
On PSDR board
PSDR fuse
F302
F30A / 250V AC
Battery fuse
F303
F30A / 600V DC
F304
F30A / 600V DC
On SCR Board
F1, F2
F30A, 250Vac
On Charger Board
Charger fuse
F1
F8A / 600V DC
Whole unit
Input breaker, 3 Pole
50A, 400V AC
Maintenance switch, 2Pole
63A, 690V AC
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 9 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
4
GENERAL CONDITIONS FOR TESTS
P
4.3
Components
P
1.5.1/RD
General
Result – Remark
See below.
Verdict
P
Comply with IEC 60950-1 or relevant component Components, which were
standard
found to affect safety
aspects, comply with the
requirements of this standard
or within the safety aspects
of the relevant IEC
component standards.
(see appended table 4.3)
P
1.5.2/RD
Evaluation and testing of components
Components, which are
certified to IEC and/or
national standards, are
applied correctly within their
ratings. Components not
covered by IEC standards
are tested under the
conditions present in the
equipment.
P
1.5.4/RD
Transformers
Transformers used are
suitable for their intended
application and comply with
the relevant requirements of
the standard and particularly
Annex C.
P
1.5.5/RD
Interconnecting cables
Not provided.
1.5.6/RD
Capacitors in primary circuits ..........................:
Between lines: X2 capacitors
according to IEC 60384-14.
Between Line and PE: Y2
capacitors according to IEC
60384-14.
1.5.7/RD
Double insulation or reinforced insulation
bridged by components
N/A
1.5.7.1/RD
General
N/A
1.5.7.2/RD
Bridging capacitors
N/A
1.5.7.3/RD
Bridging resistors
N/A
1.5.7.4/RD
Accessible parts
N/A
1.5.8/RD
Components in equipment for IT power systems
N/A
4.4
Power interface
N/A
P
P
Page 10 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
1.6.1/RD
AC power distribution systems
TN power system.
P
1.6.2/RD
Input current
Highest normal load for this
equipment is the charging of
empty battery and operation
with the maximum specified
output load (see appended
table 4.4).
P
4.4
1.6.4/RD
Neutral conductor
Neutral is identified in the
equipment. However basic
insulation for rated voltage
between earthed parts and
line and neutral conductors is
still maintained.
O/p neutral is not isolated
from the I/P neutral.
P
4.5
Marking and instructions
P
4.5.1
General
P
4.5.2
Power rating
All required markings are
affixed on labels located on
the enclosure of UPS.
P
Input rated voltage/range (V)............................:
380-415VAC
(phase to phase)
P
Input rated current/range (A) ............................:
17A Max.
P
Input symbol for nature of supply (d.c.) ...........:
Not designed for "d.c. only".
Therefore, no such marking
required.
Input rated frequency/range (Hz)......................:
50/60Hz
P
Output rated voltage/range (V) ........................:
220 / 230 / 240V AC
P
Output rated current/range (A) ........................:
45A
P
Number of output phases (1∅ - 3∅)
with/without neutral...........................................:
1∅+N+PE
P
Output rated active power (W) ........................:
7kW (Only apparent power
and power factor marked on
the rating label, active power
is calculated according to
apparent power and power
factor)
P
Output rated apparent power (VA) ..................:
10kVA
P
Output symbol for nature of supply (d.c.) ........:
AC output
Rated frequency or rated frequency range (Hz): 50/60Hz
TRF No.: IEC62040_1_1A
Verdict
N/A
N/A
P
TRF originator: SGS Fimko
Page 11 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
Max. ambient operating temperature range
(°C) ...................................................................:
40°C
P
Manufacturer’s name or trademark or
identification mark ...........................................:
EATON
P
Type/model or type reference...........................:
Eaton E Series
P
Verdict
DX 10000HXL31
4.5.3
Symbol for Class II equipment only .................:
Class I equipment
Other symbols .................................................:
Additional symbols or
markings do not give rise to
misunderstanding.
P
Certification marks ...........................................:
CE marking provided on
label
P
Instructions for units with automatic
bypass/maintenance bypass, additional input
a.c. supply, or external batteries, having text
"See installation instructions before connecting
to the supply" ...................................................:
Instruction provided. See
copy of marking plate and
user manual.
P
Safety instructions
See below.
P
N/A
Guidance for installation for operator and
"User manual" with directions
service person ................................................. : regarding the maximum
ambient temperature,
electrical ratings, operation,
description of interfaces,
connection to the mains.
Service personnel installable
and to be operated by
laymen. Appropriate
statements provided in the
"User Manual".
P
Warning label with text "Isolate uninterruptible
power supply (UPS) before working on this
circuit"
P
The warning information is
specified in the user manual.
4.5.4
Main voltage adjustment ................................. : No adjustment necessary.
N/A
1.7.4/RD
Supply voltage adjustment .............................. :
N/A
Methods and means of adjustment; reference to
installation instructions .................................... :
N/A
Power outlets.................................................... : No power outlets used.
N/A
4.5.5
1.7.5/RD
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 12 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
4.5.6
1.7.6/RD
Fuse identification (marking, special fusing
Fuse rating marked on the
characteristics, cross-reference) ..................... : relevant PCB near the fuse.
See page 7 for fuse
identifications for internal use
and other detailed
information.
P
4.5.7
1.7.7/RD
Wiring terminals
P
1.7.7.1/RD
Protective earthing and bonding terminals ...... : Main earth connection for
supply wiring is marked on
main earthing screw terminal
(next to input terminals)
according IEC 60417 No.
5019.
P
1.7.7.2/RD
Terminal for a.c. mains supply conductors ...... : See page 2. Both input and
output terminals are marked.
P
1.7.7.3/RD
Terminals for d.c. mains supply conductors .... : See below
P
4.5.8
Battery terminals .............................................. : Approved special shape
battery connector used, no
mismating likely.
P
4.5.9
1.7.8/RD
Controls and indicators
P
1.7.8.1/RD
Identification, location and marking ................. : LEDs provided, located on
the front panel to indicate
status of UPS, which are not
relevant to safety.
1.7.8.2/RD
Colours ...........................................................:
1.7.8.3/RD
Symbols according to IEC 60417 .....................:
1.7.8.4/RD
Markings using figures ...................................:
Not used.
4.5.10
1.7.9/RD
Isolation of multiple power sources .................:
Screw type terminal block
used for AC input and battery
connector used for DC input.
4.5.11
IT power systems
Not applied for
1.7.10/RD
IT power distribution systems
TRF No.: IEC62040_1_1A
Result – Remark
See below
See below
See above. Colours are
acceptable due to used for
information only.
(no safety involved even if
disregarded)
Verdict
N/A
P
N/A
N/A
P
N/A
N/A
TRF originator: SGS Fimko
Page 13 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
4.5.12
Protection in building installations
Installation instruction
requires protection devices
against earth faults to be
installed in the building
installation circuit. No
reliance on RCD required.
P
4.5.13
5.1/RD
High leakage current (mA) ..............................:
Leakage current of the
equipment exceeds 3.5mA.
P
Verdict
Permanent connection via
screw terminals. Warning
label as required by 5.1.7/RD
used, see page 2 for details.
4.5.14
1.7.11/RD
Thermostats and other regulating devices
No regulating device or
thermostat intended to be
adjusted.
4.5.15
1.7.12/RD
Language(s) ....................................................:
User Manual and markings
are in English.

4.5.16
1.7.13/RD
Durability of markings
The label was subjected to
the permanence of marking
test. The label was rubbed
with cloth soaked with water
for 15 s and then again for 15
s with the cloth soaked with
petroleum spirit. After this
test there was no damage to
the label. The marking on the
label did not fade. There was
neither curling nor lifting of
the label edge.
P
4.5.17
1.7.14/RD
Removable parts
No required markings placed
on removable parts.
P
4.5.18
1.7.15/RD
Replaceable batteries
Detailed instructions
provided in installation
manual for external batteries.
The external battery cabinet
is not provided with this UPS.
P

Language(s) ....................................................:
4.5.19
1.7.16/RD
Operator access with a tool..............................:
TRF No.: IEC62040_1_1A
N/A
Operator is not instructed to
use a tool in order to gain
access to operator access
areas.
N/A
TRF originator: SGS Fimko
Page 14 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
4.5.20
Battery
No battery provided with the
UPS. Information about
external battery including
possible battery type, voltage
and capacity is provided in
the user manual.
Verdict
P
Clearly legible information ...............................:
N/A
Battery type ...................................................... :
N/A
Nominal voltage of total battery (V) ................. : 240V
P
Nominal capacity of total battery (optional) ..... :
N/A
Warning label .................................................. : Will be provided with external
batteries.
N/A
Instructions ...................................................... : Instructions of the UPS with
information:
P
- Maintenance and disposal
instructions
- “Caution” statements
regarding battery hazards
- Remark that servicing shall
be performed by personnel
with knowledge of batteries
4.5.21
Installation instructions
5
FUNDAMENTAL DESIGN REQUIREMENTS
P
5.1
Protection against electric shock and energy hazards
P
2.1.1.2/RD
Battery compartments ..................................... : No battery compartment
provided in the UPS
N/A
2.1.1.4/RD
Access to hazardous voltage circuit wiring
N/A
2.1.1.5/RD
Energy hazards ............................................... : No energy hazard at operator
accessible SELV interfaces
(RS-232 port).
2.1.1.6/RD
Manual controls
No conductive controls or
handles or alike provided.
5.1.1
Operator access
See below.
TRF No.: IEC62040_1_1A
Detailed information
regarding external interfaces
and connection of supply and
loads provided in the user’s
manual.
Insulation of internal wiring
not operator accessible.
P
P
N/A
P
TRF originator: SGS Fimko
Page 15 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
5.1.2
2.1.1.3/RD
Requirement − Test
Result – Remark
category a)
Operator access to SELV
circuits and approved circuit
breaker surface only.
P
category b)
No operator access to any of
the listed circuits and parts.
P
Access to ELV wiring
No ELV circuit in operators
access area
Working voltage (Vpeak or Vrms); minimum
distance (mm) through insulation
Verdict
N/A

5.1.3
Discharge of capacitors in the primary circuit
See appended table 5.1.3
P
2.1.1.7/RD
Discharge of capacitors in equipment
See above
P

Time-constant (s); measured voltage (V)......... :
5.1.4
Backfeed protection
Backfeed protection will be
provided external to the UPS
in the final installation.
Description of the construction ........................ :

N/A
5.1.5
Emergency switching device
5.2
Insulation
2.2.3.1/RD
Separation by double insulation or reinforced
insulation (method 1)
2.2.3.2/RD
Separation by earthed screen (method 2)
N/A
2.2.3.3/RD
Protection by earthing of the SELV circuit
(method 3)
N/A
5.3
Limited current circuits
2.4.1/RD
General requirements
TRF No.: IEC62040_1_1A
The RS232 port can be used
as an RPO terminal to the
switch will trigger the control
circuit to shut down the
PSDR board to prevent
further supply to the load by
UPS in any mode of
operation. A switch will be
added on the output side as
an EPO switch also, which is
specified in the installation
manual.
P
P
SELV circuits separated
according to method 1.
For details see appended
tables 5.2.
No such circuits
P
N/A
N/A
TRF originator: SGS Fimko
Page 16 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
2.4.2/RD
Limit values
Result – Remark
Verdict
N/A
Frequency (Hz)................................................. :

Measured current (mA) .................................... :

Measured voltage (V) ....................................... :

Measured capacitance (µF).............................. :

2.4.3/RD
Connection of limited current circuits to other
circuits
5.4
Provisions for protective earthing
2.6/RD
Provisions for earthing and bonding
See below
P
5.4.1
2.6.1/RD
Protective earthing
Reliable connection of
relevant conductive parts to
the PE terminal via metal
enclosure and green/yellow
wire.
P
5.4.1
2.10/RD
Clearances, creepage distances and distances
through insulation
See appended tables 5.1.2,
5.8 and 9.
P
5.4.1
4.2.3/RD
Steady force test, 30 N
5.4.1
5.3/RD
Abnormal operating and fault conditions
See appended table 8.3.
P
5.4.2
Bonding
Metal enclosure with screw
type earthing terminal and
bonding wire from metal
enclosure to earth pin of
battery connector used as
bonding conductor.
P
5.5
AC and d.c. power isolation
2.6.2/RD
Functional earthing
Functional earthing on PCB
board is separated by basic
insulation from primary
circuit.
P
2.6.3/RD
Protective earthing and protective bonding
conductors
See below.
P
2.6.3.1/RD
General
TRF No.: IEC62040_1_1A
N/A
P
N/A
P
P
TRF originator: SGS Fimko
Page 17 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
2.6.3.2/RD
Size of protective earthing conductors
Rated current 17A/Phase
Maximum:
External protective earth
conductors for input and
output will be fixed on the
metal enclosure directly by
screw with diameter=5mm.
P
Rated current (A), cross-sectional area (mm2),
AWG.................................................................:
17A, 2.5 mm2, AWG12,
earthing conductor will be
used for final installation,
which is specified in the
installation manual.

Size of protective bonding conductors
The metal enclosure
considered to be sufficient
for bonding conductor. AWG
12 yellow/green wire used as
internal bonding conductor
from metal enclosure to earth
pin of battery connector
P
2.6.3.3/RD
2
Rated current (A), cross-sectional area (mm ),
AWG.................................................................:
2
17A, 2.5 mm , AWG12
Verdict

2.6.3.4/RD
Resistance (Ω) of earthing conductors and their See appended table.
terminations, test current (A) ............................:
P
2.6.3.5/RD
Colour of insulation...........................................:
Only above wire used for
earthing/bonding connection
P
2.6.4/RD
Terminals
See below.
P
2.6.4.1/RD
General
Screw terminal on metal
enclosure used for PE.
P
2.6.4.2/RD
Protective earthing and bonding terminals
See below
P
Rated current (A), type and nominal thread
diameter (mm) ..................................................:
Rated current 17A/Phase
Max.: Each Conductor will be
fixed on enclosure directly by
screw terminal with
diameter=5mm

2.6.4.3/RD
Separation of the protective earthing conductor
from protective bonding conductors
Separate terminal (screw)
used for protective bonding
to output.
P
2.6.5/RD
Integrity of protective earthing
See below.
P
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 18 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
2.6.5.1/RD
Interconnection of equipment
This UPS has its own earthing
connection. Any other units
connected via a signal cable
to the PC by RS-232 port
shall provide SELV only.
Additionally the parallel
connection port only
connected to the same type
port of other UPS units which
was classified as primary
circuits in the product and
reinforced insulated signal
wire will be used. Connection
for outputs and battery
supply have their own earth
connections which are
mounted on the internal
metal enclosure.
P
2.6.5.2/RD
Components in protective earthing conductors
and protective bonding conductors
No switch or overcurrent
protective device in
protective bonding
conductors.
P
2.6.5.3/RD
Disconnection of protective earth
It is not necessary to
disconnect earthing except for
the removing of the earthed
parts itself.
P
2.6.5.4/RD
Parts that can be removed by an operator
No parts are intended to be
removed for operator.
N/A
2.6.5.5/RD
Parts removed during servicing
It is not necessary to
disconnect earthing except
for the removal of the
earthed part itself, as
2.6.5.3/RD.
P
2.6.5.6/RD
Corrosion resistance
All safety earthing
connections in compliance
with Annex J.
P
2.6.5.7/RD
Screws for protective bonding
Screw used for protective
bonding connection of
output.
P
2.6.5.8/RD
Reliance on telecommunication network or
cable distribution system
5.5.1
Disconnect devices
TRF No.: IEC62040_1_1A
Verdict
N/A
According to Installation
Instruction, suitable
disconnect device will be
installed in final installation.
P
TRF originator: SGS Fimko
Page 19 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
5.5.2
Three-phase equipment
Result – Remark
Verdict
P
Interrupting neutral and phase conductors
The external circuit breaker
will disconnect all phase
conductors simultaneously.
5.5.3
Switch as a disconnect device
See subclause 5.5.1.
1.7.8/RD
Controls and indicators
N/A
1.7.8.1/RD
Identification, location and marking ................. :
N/A
1.7.8.2/RD
Colours ........................................................... :
N/A
1.7.8.3/RD
Symbols according to IEC 60417 ..................... :
N/A
1.7.8.4/RD
Markings using figures ................................... :
N/A
5.5.4
Multiple power sources
Block diagram is attached to
the user manual. See page 6
also.
P
5.5.5
Ungrounded conductors
Ungrounded battery, the
battery connector with
breaking capacity used as
disconnect device which will
disconnect both poles
simuteanously.
P
5.6
Overcurrent and earth fault protection
P
2.7.3/RD
Short-circuit backup protection
P
2.7.4/RD
Number and location of protective devices .....:
2.7.5/RD
Protection by several devices
2.7.6/RD
Warning to service personnel...........................:
No fusing in neutral
5.6.1
Basic requirements
Equipment relies on circuit
breaker of the building
installation in regard to L-N
short circuit or earth fault.
Integrated breaker for each
phase of input provided for
UPS.
TRF No.: IEC62040_1_1A
Over current protection by
integrated 3-pole input
breaker. Protection devices
in the building installation
considered to provide
sufficient protection against
earth faults and PhaseNeutral short circuit before
the input breaker and bypass
circuit.
P
N/A
P
N/A
N/A
P
TRF originator: SGS Fimko
Page 20 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
5.6.2
Battery circuit protection
External battery cabinet is
not provided with UPS.
Protection shall be provided
in battery cabinet. Battery
fuse F303, F304 provided for
overcurrent protection in the
UPS.
5.6.3
Location of protective device
N/A
5.6.4
Rating of protective device
N/A
5.3.1/RD
Protection against overload and abnormal
operation
5.7
Protection of personnel – Safety interlocks
5.7.1
Operator protection
2.8/RD
Safety interlocks
N/A
2.8.1/RD
General principles
N/A
2.8.2/RD
Protection requirements
N/A
2.8.3/RD
Inadvertent reactivation
N/A
2.8.4/RD
Fail-safe operation
N/A
2.8.5/RD
Moving parts
N/A
2.8.6/RD
Overriding
N/A
2.8.7/RD
Switches and relays
N/A
2.8.7.1/RD
Contact gaps (mm) .......................................... :
N/A
2.8.7.2/RD
Overload test
N/A
2.8.7.3/RD
Endurance test
N/A
2.8.7.4/RD
Electric strength test
N/A
2.8.8/RD
Mechanical actuators
N/A
5.7.2
Service person protection
5.7.2.1
Covers
N/A
5.7.2.2
Location and guarding of parts
N/A
5.7.2.3
Parts on doors
5.7.2.4
Component access
TRF No.: IEC62040_1_1A
See appended table 8.3.
Verdict
P
P
N/A
No hazardous parts in
operator access areas
No adjustments or
measurements inside the
equipment are necessary
while the unit is energized.
No such parts.
N/A
P
N/A
N/A
TRF originator: SGS Fimko
Page 21 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
2.8.3/RD
Inadvertent reactivation
N/A
5.7.2.5
Moving parts
N/A
5.7.2.6
Capacitor banks
5.7.2.7
Internal batteries
5.8
2.10/RD
Clearances, creepage distances and distances through insulation
P
2.10.1/RD
General
See 2.10.3/RD, 2.10.4/RD
and 2.10.5/RD.
P
2.10.2/RD
Determination of working voltage
Unit was connected to a
400V (phase to phase) TN
power system. 230 V (phase
to neutral) is considered. See
appended table 5.8.
P
2.10.3/RD
Clearances
See below, Annex G was not
considered.
P
2.10.3.1/RD
General
Annex F/RD and minimum
clearances considered.
P
2.10.3.2/RD
Clearances in primary circuits
See appended table 5.8 and
9.
P
2.10.3.3/RD
Clearances in secondary circuits
Subclause 5.3.4/RD
considered.
N/A
2.10.3.4/RD
Measurement of transient voltage levels
Normal transient voltage
considered (overvoltage
category II for input circuit
which declared by
manufacturer).
N/A
2.10.4/RD
Creepage distances
See appended table 5.8 and
9.
P
CTI tests ........................................................... : CTI rating for all materials of
min. 100.

2.10.5/RD
Solid insulation
See below.
P
2.10.5.1/RD
Minimum distance through insulation
See appended table.
P
TRF No.: IEC62040_1_1A
Result – Remark
No means of discharge
provided. The installation
manual states that the
enclosure shall not be
opened for 5 minutes after all
supplies have been
disconnected.
Verdict
P
N/A
TRF originator: SGS Fimko
Page 22 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
2.10.5.2/RD
Thin sheet material
Insulation tape provided in
safety isolation transformers:
Verdict
P
TX200 on CNTL board
2.10.5.3/RD
Number of layers (pcs) ..................................... : 3 layers

Electric strength test

See appended table 5.8, 6,
8.2 and 9.
Printed boards
N/A
Distance through insulation
N/A

Electric strength test for thin sheet insulating
material
Number of layers (pcs) ..................................... :
2.10.5.4/RD
Wound components
N/A
Compliance in 2.10.5.2/RD
P
Number of layers (pcs) ..................................... :
N/A
Two wires in contact inside wound component;
angle between 45° and 90° ............................. :
N/A
2.10.6/RD
Coated printed boards
N/A
2.10.6.1/RD
General
N/A
2.10.6.2/RD
Sample preparation and preliminary inspection
N/A
2.10.6.3/RD
Thermal cycling
N/A
2.10.6.4/RD
Thermal ageing (°C) ......................................... :
N/A
2.10.6.5/RD
Electric strength test
2.10.6.6/RD
Abrasion resistance test

N/A

Electric strength test
2.10.7/RD
2.10.8/RD
Enclosed and sealed parts ............................... :
N/A
Temperature T1=T2 + Tma – Tamb +10K (°C) ..... :
N/A
Spacings filled by insulating compound............ :
N/A

Electric strength test
2.10.9/RD
Component external terminations
See appended table 5.8 and
9.
2.10.10/RD
Insulation with varying dimensions
No reduction of distances
considered.
5.9
External signalling circuits
2.3/RD
TNV circuits
TRF No.: IEC62040_1_1A
No TNV Circuits
P
N/A
N/A
N/A
TRF originator: SGS Fimko
Page 23 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
2.3.1/RD
Limits
Type of TNV circuits ......................................... :
2.3.2/RD
Separation from other circuits and from
accessible parts
Insulation employed.......................................... :
2.3.3/RD
Separation from hazardous voltages
Insulation employed.......................................... :
2.3.4/RD
Connection of TNV circuits to other circuits
Result – Remark
Verdict
N/A

N/A

N/A

N/A
Insulation employed.......................................... :

2.3.5/RD
Test for operating voltages generated externally
N/A
2.5/RD
Limited power sources
N/A
Inherently limited output
N/A
Impedance limited output
N/A
Overcurrent protective device limited output
N/A
Regulating network limited output under normal
operating and single fault condition
N/A
Regulating network limited output under normal
operating conditions and overcurrent protective
device limited output under single fault condition
N/A
Output voltage (V), output current (A), apparent
power (VA)........................................................ :

Current rating of overcurrent protective device
(A) .................................................................... :

5.10
2.5/RD
Limited power sources
N/A
Inherently limited output
N/A
Impedance limited output
N/A
Overcurrent protective device limited output
N/A
Regulating network limited output under normal
operating and single fault condition
N/A
Regulating network limited output under normal
operating conditions and overcurrent protective
device limited output under single fault condition
N/A
Output voltage (V), output current (A), apparent
power (VA)........................................................ :

TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 24 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
Verdict
Current rating of overcurrent protective device
(A) .................................................................... :

6
WIRING, CONNECTIONS AND SUPPLY
P
6.1
3.1/RD
General
P
3.1.1/RD
Current rating and overcurrent protection
All internal wires are UL
recognized wiring that is PVC
insulated, rated VW-1,
minimum 105°C, 600V.
Internal wiring gauge is
suitable for current intended to
be carried.
P
3.1.2/RD
Protection against mechanical damage
Wires which may touch sharp
edges and heatsinks which
could damage the insulation
and cause hazard are
protected by tubing or cable
tie.
P
3.1.3/RD
Securing of internal wiring
Internal wires are secured by
solder pins, cable ties,screw
type terminals and quick
connect terminals so that a
loosening of the terminal
connection is unlikely.
P
3.1.4/RD
Insulation of conductors
The insulation of the
individual conductors is
suitable for the application
and the working voltage. For
the insulation material see
subclause 3.1.1/RD.
P
3.1.5/RD
Beads and ceramic insulators
Not used.
3.1.6/RD
Screws for electrical contact pressure
Protective bonding
connections are provided by
screws with at least two
thread diameter.
P
3.1.7/RD
Insulating materials in electrical connections
All current carrying and
safety earthing connections
are metal to metal.
P
3.1.8/RD
Self-tapping and spaced thread screws
No self- tapping or spaced
thread screws used for
connection of currentcarrying parts.
P
TRF No.: IEC62040_1_1A
N/A
TRF originator: SGS Fimko
Page 25 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
3.1.9/RD
Termination of conductors
All conductors are reliably
secured by use of solder-pins
connector or glue or other
mechanical fixing means.
P
10 N pull test
Test performed and passed.
P
Verdict
3.1.10/RD
Sleeving on wiring
6.2
Connection to power
3.2.2/RD
Multiple supply connections
Terminal block used as AC
input and special shape
connector used as battery
input.
P
3.2.3/RD
Permanently connected equipment
Terminals for permanent
connection to supply.
P
N/A
P
Number of conductors, diameter (mm) of cable 17A/phase max,
2
and conduits ..................................................... : 2.5mm /phase cable entries
provided on bottom plate of
the unit. Cable entry on
bottom of cover for terminal
is suitable for cables and
designed that introduction of
cable does not affect the
safety.

3.2.4/RD
Appliance inlets
Not used.
N/A
3.2.5/RD
Power supply cords
No power supply cord is
provided.
N/A
3.2.5.1/RD
AC power supply cords
N/A

Type.....................................................................:
2

Rated current (A), cross-sectional area (mm ),
AWG................................................................... :
3.2.5.2/RD
DC power supply cords
N/A
3.2.6/RD
Cord anchorages and strain relief
N/A
3.2.7/RD
Protection against mechanical damage
N/A
3.2.8/RD
Cord guards
N/A
6.2.1
D (mm); test mass (g) ..................................... :

Radius of curvature of cord (mm)..................... :

Means of connection ....................................... : Terminals used for
permanent connection to the
supply
P
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 26 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
Verdict
More than one supply connection .................... : Separate set of terminals for
main and bypass input
P
6.3
Wiring terminals for external power conductors
P
3.3.1/RD
Wiring terminals
3.3.2/RD
Connection of non-detachable power supply
cords
3.3.3/RD
Screw terminals
Screws and nuts conforming
to ISO 261 or ISO262
P
3.3.4/RD
Conductor sizes to be connected
Conductor size will be
connected according to
installation manual.
P
Rated current (A), cord/cable type, crosssectional area (mm2) ........................................:
17A/Phase, 2.5 mm2

Wiring terminal sizes
See below
P
Rated current (A), type and nominal thread
diameter (mm) .................................................:
ISO type M8 screw terminal
used.

3.3.5/RD
Each phase and output with
separate terminal of same
type screw. Screw terminal
for cable lug only used for
earthing
P
N/A
3.3.6/RD
Wiring terminals design
P
3.3.7/RD
Grouping of wiring terminals
P
3.3.8/RD
Stranded wire
7
PHYSICAL REQUIREMENTS
7.1
Enclosure
Metal enclosure not used to
carry current. Metal
enclosure completely
enclosing hazardous parts.
P
7.2
Stability
Tested with castors locked.
P
4.1/RD
Angle of 10°
The UPS does not overturn
when:
P
N/A
P
- tilted to an angle of 10°
- a force of 20% of the weight
is applied from any direction.
Test: force (N) ..................................................: See above
TRF No.: IEC62040_1_1A
P
TRF originator: SGS Fimko
Page 27 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
7.3
Mechanical strength
4.2.1/RD
General
Tests performed and passed.
Result see below. After tests,
unit complied with the
requirements of sub-clause
2.1.1/RD, 2.6.1/RD and
2.10/RD.
P
4.2.2/RD
Steady force test, 10 N
10N applied to all
components other than
enclosure.
P
4.2.3/RD
Steady force test, 30 N
4.2.4/RD
Steady force test, 250 N
4.2.5/RD
Impact test
P
Fall test
P
Swing test
P
4.2.6/RD
Drop test
N/A
4.2.7/RD
Stress relief test
Metal enclosure.
N/A
4.2.8/RD
Cathode ray tubes
No CRT in the unit.
N/A
Result – Remark
Verdict
P
N/A
250N applied to outer
enclosure.
Picture tube separately certified .......................:
P
N/A
4.2.9/RD
High pressure lamps
4.2.10/RD
Wall or ceiling mounted equipment; force (N) .:
7.4
Construction details
4.3.1/RD
Edges and corners
Edges and corners of the
enclosure are rounded
4.3.2/RD
Handles and manual controls; force (N)...........:
No handles
N/A
4.3.3/RD
Adjustable controls
No adjustable controls
provided.
N/A
4.3.4/RD
Securing of parts
Mechanical fixings in such a
way designed that they will
withstand mechanical stress
occurring in normal use.
4.3.5/RD
Connection of plugs and sockets
No outlet provided.
4.3.6/RD
Direct plug-in equipment
TRF No.: IEC62040_1_1A
No high pressure lamp
provided
N/A
N/A
P
P
P
N/A
N/A
TRF originator: SGS Fimko
Page 28 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
Verdict
Dimensions (mm) of mains plug for direct
plug-in ............................................................:
N/A
Torque and pull test of mains plug for direct
plug-in; torque (Nm); pull (N)............................:
N/A
4.3.7/RD
Heating elements in earthed equipment
No heating elements
provided.
4.3.8/RD
Batteries (see also 4.5.20)
Lead-acid external battery
protected against
overcharging and overdischarging by regulating
network of the UPS. Details
see table 8.3.
4.3.9/RD
Oil and grease
Insulation in intended use not
considered to be exposed to
oil or grease.
4.3.10/RD
Dust, powders, liquids and gases
The equipment in intended
use not considered to be
exposed to dust, powders,
liquids and gases. For the
ventilation of the lead-acid
battery refer to table N.4.
P
4.3.11/RD
Containers for liquids or gases
No container for liquids or
gases provided.
N/A
4.3.12/RD
Flammable liquids ............................................:
No flammable liquids
provided.
N/A
N/A
P
N/A
Quantity of liquid (l)...........................................:
N/A
Flash point (°C) ................................................:
N/A
4.3.13/RD
Radiation; type of radiation ..............................:
P
4.3.13.1/RD
General
See below.
4.3.13.2/RD
Ionizing radiation
No ionizing radiation present.
4.3.13.3/RD
P
N/A
Measured radiation (pA/kg) .............................:

Measured high-voltage (kV) ............................:

Measured focus voltage (kV) ...........................:

CRT markings .................................................:

Effect of ultraviolet (UV) radiation on materials
No UV radiation present.
N/A
Part, property, retention after test, flammability
classification ....................................................:
N/A
4.3.13.4/RD
Human exposure to ultraviolet (UV) radiation .:
N/A
4.3.13.5/RD
Laser (including LEDs)
TRF No.: IEC62040_1_1A
See below.
P
TRF originator: SGS Fimko
Page 29 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
Laser class ......................................................:
Emission of indicator LEDs
far below the limiting value of
LED Class 1.
Verdict

4.3.13.6/RD
Other types ......................................................:
7.4.1
Openings
7.4.2
Gas concentration
7.4.3
Equipment movement
7.5
4.7/RD
Resistance to fire
4.7.1/RD
Reducing the risk of ignition and spread of
flame
See below.
P
Method 1, selection and application of
components wiring and materials
Use of materials with the
required flammability
classes.
P
N/A
See appended table 7.4.1.
P
N/A
The castors can be locked
during operation.
P
P
Method 2, application of all of simulated fault
condition tests
N/A
4.7.2/RD
Conditions for a fire enclosure
See below.
P
4.7.2.1/RD
Parts requiring a fire enclosure
With having the following
components:
P
- Components in primary
circuits
- Insulated wiring
- Semiconductor devices,
transistors, diodes,
integrated circuits
- Resistors, capacitors,
inductors
the fire enclosure is required.
4.7.2.2/RD
Parts not requiring a fire enclosure
4.7.3/RD
Materials
4.7.3.1/RD
General
PCB rated accordingly. For
details see table 4.3.
P
4.7.3.2/RD
Materials for fire enclosures
Metal enclosure
P
4.7.3.3/RD
Materials for components and other parts
outside fire enclosures
See sub-clause 4.7.2/RD
P
TRF No.: IEC62040_1_1A
N/A
P
TRF originator: SGS Fimko
Page 30 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
4.7.3.4/RD
Materials for components and other parts inside Internal components except
fire enclosures
small parts are V-2, HF-2 or
better.
4.7.3.5/RD
Materials for air filter assemblies
No air filters provided.
N/A
4.7.3.6/RD
Materials used in high-voltage components
No high voltage components
provided.
N/A
7.6
Battery location
No internal batteries provided
N/A
7.6.1
Accessibility and maintainability
N/A
7.6.2
Vibration
N/A
7.6.3
Distance
N/A
7.6.4
Insulation
N/A
7.6.5
Wiring
N/A
7.6.6
Electrolyte spillage
N/A
7.6.7
Ventilation
N/A
7.6.8
Charging voltages
N/A
7.7
Temperature rise
P
Result – Remark
Verdict
P
Maximum temperatures
(see appended table 7.7)
P
4.5.2/RD
Resistance to abnormal heat
(see appended table
4.5.2/RD)
P
8
ELECTRICAL REQUIREMENTS AND SIMULATED ABNORMAL
CONDITIONS
P
8.1
5.1.1/RD
General
P
8.1.1
Earth leakage current
See sub-clause 5.1.2/RD
below
P
5.1.2/RD
Equipment under test (EUT)
Total touch current is
depending on interconnected
equipment.
P
5.1.7/RD
Equipment with touch current exceeding
Leakage current <5% of
3.5 mA ............................................................. : input current for this
permanently connected
equipment. Warning label
used. See appended table
for details
TRF No.: IEC62040_1_1A
P
TRF originator: SGS Fimko
Page 31 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
8.1.2
Pluggable equipment type B UPS
N/A
3.2.5/RD
Power supply cords
N/A
3.2.5.1/RD
AC power supply cords
N/A
Result – Remark
Verdict

Type.................................................................. :
2

Rated current (A), cross-sectional area (mm ),
AWG................................................................. :
3.2.5.2/RD
DC power supply cords
8.2
Electric strength
5.2.1/RD
General
(see appended table 5.8)
P
5.2.2/RD
Test procedure
(see appended table 5.8)
P
8.3
Abnormal operating and fault conditions
5.3.1/RD
Protection against overload and abnormal
operation
See appended table 8.3
P
5.3.2/RD
Motors
Approved DC fans used.
P
5.3.3/RD
Transformers
See appended Annex C
P
5.3.4/RD
Functional insulation.......................................... : Method c). test results see
appended table 8.3
5.3.5/RD
Electromechanical components
No electromechanical
component (except for
approved relays) provided
5.3.8/RD
Compliance criteria for abnormal operating and
fault conditions
No fire propagated beyond
the equipment. No molten
metal was emitted. Electric
strength tests from primary to
SELV and primary to PE
were passed.
P
8.3.1
Simulation of faults
See appended table 8.3
P
8.3.2
Conditions for tests
See appended table 8.3
P
9
CONNECTION TO TELECOMMUNICATION NETWORKS
N/A
P
P
P
N/A
N/A
No such connection
6.1/RD
Protection of telecommunication network service persons, and users of other
equipment connected to the network, from hazards in the equipment
N/A
6.1.1/RD
Protection from hazardous voltages
N/A
6.1.2/RD
Separation of the telecommunication network from earth
N/A
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 32 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
6.1.2.1/RD
Requirements
Result – Remark
Verdict
N/A
Test voltage (V) ...............................................:

Current in the test circuit (mA) .......................:

6.1.2.2/RD
Exclusions ........................................................:
N/A
6.2/RD
Protection of equipment users from overvoltages on telecommunication
networks
N/A
6.2.1/RD
Separation requirements
N/A
6.2.2/RD
Electric strength test procedure
N/A
6.2.2.1/RD
Impulse test
N/A
6.2.2.2/RD
Steady-state test
N/A
6.2.2.3/RD
Compliance criteria
N/A
6.3/RD
Protection of the telecommunication wiring system from overheating
N/A
Max. output current (A).....................................:

Current limiting method ....................................:

1.4.8/RD
Normal operating voltages ..............................:
N/A
1.4.11/RD
Power from a telecommunication network ......:
N/A
2.1.1/RD
Protection in operator access areas
N/A
2.1.1.1/RD
Access to energized parts
N/A
Test by inspection ............................................:
N/A
Test with test finger .........................................:
N/A
Test with test pin ..............................................:
N/A
Test with test probe .........................................:
N/A
2.1.1.2/RD
Battery compartments .....................................:
N/A
2.1.3/RD
Protection in restricted access locations
N/A
2.3/RD
TNV circuits
N/A
2.3.1/RD
Limits
N/A
Type of TNV circuits .........................................:
2.3.2/RD
Separation from other circuits and from
accessible parts
Insulation employed..........................................:
2.3.3/RD
Separation from hazardous voltages
TRF No.: IEC62040_1_1A

N/A

N/A
TRF originator: SGS Fimko
Page 33 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark

Insulation employed..........................................:
2.3.4/RD
Verdict
Connection of TNV circuits to other circuits
N/A
Insulation employed..........................................:

2.3.5/RD
Test for operating voltages generated externally
N/A
2.6.1/RD
Protective earthing
N/A
2.6.5.8/RD
Reliance on telecommunication network or
cable distribution system
N/A
2.9.5/RD
Grade of insulation
N/A
2.10.3.3/RD Clearances in secondary circuits
(see appended table 9)
2.10.3.4/RD Measurement of transient voltage levels
N/A
N/A
2.10.4/RD
Creepage distances
3.5/RD
Interconnection of equipment
N/A
3.5.1/RD
General requirements
N/A
3.5.2/RD
Types of interconnection circuits ....................... :
N/A
M/RD
ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS (see 2.3.1/RD)
N/A
M.1/RD
Introduction
N/A
M.2 /RD
Method A
N/A
M.3/RD
Method B
N/A
M.3.1/RD
Ringing signal
N/A
M.3.1.1/RD
Frequency (Hz) ................................................:

M.3.1.2/RD
Voltage (V) .......................................................:

M.3.1.3/RD
Cadence; time (s), voltage (V) .........................:

M.3.1.4/RD
Single fault current (mA)...................................:

M.3.2/RD
Tripping device and monitoring voltage............:
N/A
M.3.2.1/RD
Conditions for use of a tripping device or a
monitoring voltage
N/A
M.3.2.2/RD
Tripping device
N/A
M.3.2.3/RD
Monitoring voltage (V) ......................................:
N/A
A/RD
ANNEX A, TESTS FOR RESISTANCE TO HEAT AND FIRE
P
A.1/RD
Flammability test for fire enclosures of movable equipment having a total mass
exceeding 18 kg, and of stationary equipment (see 4.7.3.2/RD)
P
TRF No.: IEC62040_1_1A
(see appended table 9)
N/A
TRF originator: SGS Fimko
Page 34 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
A.1.1/RD
Samples ...........................................................:

Wall thickness (mm).........................................:

A.1.2/RD
Conditioning of samples; temperature (°C) ......:
N/A
A.1.3/RD
Mounting of samples ........................................:
N/A
A.1.4/RD
Test flame (see IEC 60695-11-3)
N/A
Result – Remark

Flame A, B, C or D ..........................................:
A.1.6/RD
Verdict
Compliance criteria
N/A
Sample 1 burning time (s) ................................:

Sample 2 burning time (s) ................................:

Sample 3 burning time (s) ................................:

A.2/RD
Flammability test for fire enclosures of movable equipment having a total mass
not exceeding 18 kg, and for material and components located inside fire
enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)
A.2.1/RD
Samples, material.............................................:

Wall thickness (mm).........................................:

N/A
A.2.2/RD
Conditioning of samples
N/A
A.2.3/RD
Mounting of samples
N/A
A.2.4/RD
Test flame (see IEC 60695-11-4)
N/A
Flame A, B or C ...............................................:

A.2.5/RD
Test procedure
N/A
A.2.6/RD
Compliance criteria
N/A
A.2.7/RD
Sample 1 burning time (s) ................................:

Sample 2 burning time (s) ................................:

Sample 3 burning time (s) ................................:

Alternative test acc. to IEC 60695-2-2, cl. 4 and
8
N/A
Sample 1 burning time (s) ................................:

Sample 2 burning time (s) ................................:

Sample 3 burning time (s) ................................:

A.3/RD
Hot flaming oil test (see 4.6.2)
N/A
A.3.1/RD
Mounting of samples
N/A
A.3.2/RD
Test procedure
N/A
A.3.3/RD
Compliance criterion
N/A
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 35 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
B/RD
ANNEX B, MOTOR TESTS UNDER ABNORMAL CONDITIONS
Approved DC fan used
N/A
B.1/RD
General requirements
N/A
Result – Remark
Verdict
Position ............................................................ :

Manufacturer ................................................... :

Type ................................................................. :

Rated values ................................................... :

B.2/RD
Test conditions
N/A
B.3/RD
Maximum temperatures
N/A
B.4/RD
Running overload test
N/A
B.5/RD
Locked-rotor overload test
N/A
Test duration (days) ......................................... :

Electric strength test: test voltage (V) .............. :

B.6/RD
Running overload test for d.c. motors in
secondary circuits
N/A
B.7/RD
Locked-rotor overload test for d.c. motors in secondary circuits
N/A
B.7.1/RD
Test procedure
N/A
B.7.2/RD
Alternative test procedure; test time (h) ........... :
N/A
B.7.3/RD
Electric strength test
N/A
B.8/RD
Test for motors with capacitors
N/A
B.9/RD
Test for three-phase motors
N/A
B.10/RD
Test for series motors
N/A
C/RD
C.1/RD
Operating voltage (V) ...................................... :

ANNEX C, TRANSFORMERS (see 1.5.4/RD and 5.3.3/RD)
P
Position ............................................................ : TX200 on CNTL board

Manufacturer ................................................... : See table 4.3

Type ................................................................. : See table 4.3

Rated values ................................................... : Class B

Method of protection......................................... : Circuit design

Overload test
P
TRF No.: IEC62040_1_1A
See appended table 7.5 and
8.3
TRF originator: SGS Fimko
Page 36 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
C.2/RD
Insulation
See appended table C.2
P
Protection from displacement of windings........ : See appended table C.2
P
D/RD
ANNEX D, MEASURING INSTRUMENTS FOR TOUCH-CURRENT TESTS
(see 5.1.4/RD)
P
D.1/RD
Measuring instrument
Measuring instrument
according to figure D.1 was
used.
P
D.2/RD
Alternative measuring instrument
E/RD
ANNEX E, TEMPERATURE RISE OF A WINDING (see 1.4.13/RD)
N/A
F/RD
ANNEX F, MEASUREMENT OF CLEARANCES AND CREEPAGE
DISTANCES (see 2.10/RD)
P
G/RD
ANNEX G, ALTERNATIVE METHOD FOR DETERMINING MINIMUM
CLEARANCES
N/A
G.1/RD
Summary of the procedure for determining
minimum clearances
N/A
G.2/RD
Determination of mains transient voltage (V) ... :
N/A
G.2.1/RD
AC mains supply
N/A
G.2.2/RD
DC mains supply
N/A
G.3/RD
Determination of telecommunication network
transient voltage (V) ......................................... :
N/A
G.4/RD
Determination of required withstand voltage (V):
N/A
G.5/RD
Measurement of transient levels (V)................. :
N/A
G.6/RD
Determination of minimum clearances............. :
N/A
H
ANNEX H, GUIDANCE ON PROTECTION AGAINST INGRESS OF WATER
AND FOREIGN OBJECTS (see IEC 60529)
N/A
J/RD
ANNEX J, TABLE OF ELECTROCHEMICAL POTENTIALS (see 2.6.5.6/RD)
P
TRF No.: IEC62040_1_1A
Not used.
Verdict
N/A
TRF originator: SGS Fimko
Page 37 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
Result – Remark
Metal used ....................................................... : Below metal used for
protective earthing
connection:
Enclosure: Zinc plated steel
Verdict

Screw, Lug and washer: Zinc
plated steel
K/RD
ANNEX K, THERMAL CONTROLS (see 1.5.3 and 5.3.7)
N/A
K.1/RD
Making and breaking capacity
N/A
K.2 /RD
Thermostat reliability; operating voltage (V) ..... :
N/A
K.3/RD
Thermostat endurance test; operating voltage
(V) ................................................................... :
N/A
K.4/RD
Temperature limiter endurance; operating
voltage (V) ....................................................... :
N/A
K.5/RD
Thermal cut-out reliability
N/A
K.6/RD
Stability of operation
N/A
L
ANNEX L, BACKFEED PROTECTION TEST
N/A
L.1
General
L.2
Test for pluggable equipment type A or
pluggable equipment type B UPS
N/A
L.3
Test for permanently connected UPS
N/A
L.4
Single-fault conditions
N/A
M
ANNEX M, EXAMPLES OF REFERENCE LOAD CONDITIONS
P
M.1
General
P
M.2
Reference resistive load
N/A
M.3
Reference inductive-resistive load
N/A
M.4
Reference capacitive-resistive loads
N/A
M.5
Reference non-linear load
M.5.1
Test method
N/A
M.5.2
Connection of the non-linear reference load
N/A
TRF No.: IEC62040_1_1A
Stationary equipment,
backfeed protection will be
provided in the building
installation, statement
provided in the safety
instruction.
N/A
P
TRF originator: SGS Fimko
Page 38 of 57
Report No.: 17013447 001
IEC 62040-1-1
Clause
Requirement − Test
N
ANNEX N, VENTILATION OF BATTERY COMPARTMENTS
N/A
N.1
General
N/A
N.2
Hydrogen concentration
N/A
N.3
Blocked conditions
N/A
N.4
Overcharge test
N/A
U/RD
ANNEX U, INSULATED WINDING WIRES FOR USE WITHOUT
INTERLEAVED INSULATION (see 2.10.5.4/RD)
N/A
X.1
Applicable products
N/A
X.2
Battery disconnection
N/A
X.3
Package labelling/marking
N/A
X.4
Damage inspection
N/A
X.5
The importance of safe handling procedures
N/A
Y/RD
Result – Remark
ANNEX Y, ULTRAVIOLET LIGHT CONDITIONING TEST (see 4.3.13.3/RD)
Verdict
N/A
Y.1/RD
Test apparatus ................................................ :
N/A
Y.2/RD
Mounting of test samples ................................ :
N/A
Y.3/RD
Carbon-arc light-exposure apparatus .............. :
N/A
Y.4/RD
Xenon-arc light exposure apparatus ............... :
N/A
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 39 of 57
4.3
Report No.: 17013447 001
TABLE: list of critical components
object/part No.
manufacturer/
trademark
P
type/model
technical data standard
mark(s) of
conformity1.
Whole unit for all models
Metal enclsure
Various
Various
1.2mm min.
thickness
--
Test in
appliance
Airflow sheet
Various
Various
Min. 0.15mm,
V-0
--
UL
Front panel
Sabic
Innovation
C2950
2.5mm, 5VB
UL94
UL E207780
(Alternative)
CHIMEI
PA-765A(+)
2.5MM, 5VB
UL94
UL E56070
Breaker
ABB
S203-D50
50A, 400V
IEC/EN 60898-1
VDE 40013956
(Alternative)
Moeller
FAZ-C50
50A,400VAC
IEC/EN 60898-1
VDE 40000771
TIANSHUI
GSB2
50A, 415VAC
IEC/EN 60898-1
TUV
R 50107925
(Alternative)
ShangHai
Liangxin
NDB2-63D50/3
3P
50A, 400VAC
IEC/EN 60898-1
TUV
R50125739
Maintenance
switch
Tianshui
GSH1-63/29
63A, 690VAC
IEC/EN60947-3
TUV
R50011115
HOPPY
HP-RT60,8P
60A, 600VAC
(2 pcs on rear
panel)
NMB
4715KL
12VDC, 0.90A IEC/EN 60950-1
VDE 116206
Battery cable
connector
Phoenixtec
PPC 25R-5A
Power Co., Ltd.
30A, 250VDC
EN 61984-2001
TUV report
11006865
001/002
Battery cable
Well Shin
SJT
600V, 105°C,
5x5.26mm2
UL 62
UL E115330
BUS Capacitors Rubycon
(2pcs)
450LSQ5600MR
Y77*131
450VDC,
5600uF,85°C
--
--
Alternative
RIFA
ALS32A1024N5
C
450VDC,
5600uF,85°C
--
--
Alternative
Nichicon
HCGF6A2W562
450VDC,
5600uF,85°C
--
--
PCB
Various
Various
Min V-1,
130°C
UL 94
UL
(Alternative)
Terminal block
IEC/EN 60947-5-1
IEC/EN 60947-3
TUV
R50081852
DC FAN
I/P EMI 1
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 40 of 57
Gas Tube
(F1-F3)
Brightking
2RM150L8
10A,150V
UL 497
UL E244458
UL1449/UL 1414
MOV
MOV1-MOV12
Report No.: 17013447 001
CERAMATE
20D361K
230V,1W
IEC 61051-1
IEC 61051-1-2
VDE 005938
IEC 61051-2-2
UL1449/UL 1414
(Alternative)
JOYIN
JVR20N511K
510V 1W
IEC 61051-1
UL E154922
IEC 61051-1-2
VDE 005937
IEC 61051-2-2
Thermal Fuse
(TC1-TC6)
X-capacitor
(C1-C6)
Uchihashi
Estec Co Ltd.
122
Tenta
MEX
2A,250VAC,
105°C
2.2uF,
275VAC
IEC/EN 60691
VDE 40003729
IEC/EN 60384-14
VDE 119119
UL 1414 &UL1283
UL E155117
I/P EMI 2
Y2-capacitor
C1-C4
(Alternative)
(Alternative)
0.01uF,250Va
IEC/EN 60384-14
c
MURATA
KH
NANJING
YUYUE
ELECTRONIC
S CO., LTD
CT7
0.01uF,250Va IEC/EN 60384-14
c
Dongguan
South
F
0.01uF,250Va
c
Hongming
IEC/EN 60384-14
VDE 40002796
VDE 40008013
VDE 118357
Ceramic
CO.,LTD
MOV
MOV7-MOV14
IEC 61051-1
CERAMATE
20D361K
230V,1W
IEC 61051-1-2
VDE 005938
IEC 61051-2-2
UL1449/UL 1414
(Alternative)
JOYIN
JVR20N511K
510V 1W
IEC 61051-1
UL E154922
IEC 61051-1-2
VDE 005937
IEC 61051-2-2
Thermal Fuse
(TC4-TC7)
X-capacitor
(C5-C7)
Uchihashi
Estec Co Ltd.
122
Tenta
MEX
2A,250VAC,
105°C
2.2uF,
275VAC
IEC/EN 60691
VDE 40003729
IEC/EN 60384-14
VDE 119119
UL 1414 &UL1283
UL E155117
SCR board
FUSE F1, F2
LITTLE
TRF No.: IEC62040_1_1A
BLN
F30A, 250Vac UL248
UL E10480
TRF originator: SGS Fimko
Page 41 of 57
Transformer
(TX01)
(Alternative)
Report No.: 17013447 001
CLICK
080-45003
130°C
--
Song Yuan
080-45003
130°C
--
Test in
appliance
Test in
appliance
O/P EMI Board
X-capacitor
(C01,C02)
Tenta
MEX
2.2µF,
275VAC
IEC/EN 60384-14
UL 1414 &UL1283
VDE 119119
UL E155117
Y2-capacitor
C03/C04
MURATA
KH
4700pF,250V
AC
UL 1414
IEC/EN 60384-14
VDE 40002796
UL E37921
(Alternative)
NANJING
YUYUE
ELECTRONIC
S CO., LTD
CT7
4700pF,250V
AC
IEC/EN 60384-14
VDE 40008013
Relay
SONG CHUAN 841-P-1A-B-C-H
30A,250VAC
IEC/EN 61810-1
IEC/EN 60255-23
IEC/EN 61810-5
UL E 88991
RY01,RY02
Coil: 12VDC
TUV R9653713
UL 508
Charger Board
Fuse(F1)
Transformer
(TX1)
Littelfuse
KLKD
F8A 600Vdc
UL 248
UL E10480
CLICK
080-30597
130°C
--
Test in
appliance
Transformer
(TX2)
CLICK
080-42003
130°C
--
Test in
appliance
Inductor
(L101,L103,
L301,L302)
Shangyong/Ju 082-11037;
Qun/Mao Hong 082-11143
130°C
--
Test in
appliance
NEC
PS2561-1
Internal
cr>4.0mm,
external
cr>7.0mm,
dti>0.4mm
IEC/EN 60747-5-2,
VDE 40008862
IEC/EN 60950-1
CLICK/SHENY
UAN
080-20514
130°C
--
Test in
appliance
Photocoupler
(U101, U106
U302, U501)
Current
Transformer
(CT101,CT102)
PSDR board
X-capacitor
(C307,C308)
HCT
Transformer
(HCT1)
AID
MEX
1.0µF, 275Vac
IEC/EN 60384-14
UL1414&UL1283
VDE 094710
UL E183539
LEM
HY 50-P
105°C
--
Test in
appliance
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 42 of 57
Transformer
(TX1)
Inductor
(L201,L202)
Inductor
(L301,L302)
Report No.: 17013447 001
CLICK
080-56702
130°C
--
Test in
appliance
Ju Qun/
Shangyong/
Mao Hong
082-11142
130°C
--
Test in
appliance
Shangyong/Ma
o Hong
082-11208
130°C
--
Test in
appliance
080-20448
130°C
Current
Transformer
(CT201)
Current
Transformer
(CT301,CT302,
CT303,CT304)
CLICK/
Song Yuan
CLICK/
Song Yuan
080-20510
130°C
Fuse (F302)
Fuse
(F303,F304)
LITTLE
BLN
F30A, 250Vac UL248
UL E10480
LITTLE
KLKD
F30A, 600Vdc UL248
UL E10480
TOSHIBA
TLP521-1
3000V
--
UL E67349
Song Chuan
735H-2C-F-C
Coil:12Vdc,
60A,250VAC
--
UL E88991
Song Chuan
832A-1C-F-C
coil:12Vdc,
60A,250Vac
--
UL E88991
Test in
appliance
Photocoupler
(U108,U110)
Relay (RY1)
Relay
(RY3,RY4)
--
Test in
appliance
Test in
appliance
--
CNTL board
Transformer
(TX200)
CLICK
Phototransistor
(U203,U205,U206 NEC
,U106)
080-42109
130°C
--
PS2561-1
Internal
cr>4.0mm,
external
cr>7.0mm,
dti>0.4mm
IEC/EN 607475-2
IEC/EN 60950-1
VDE 40008862
Note(s):
1. An asterisk indicates a mark which assures the agreed level of surveillance
2. Thermal class of insulation system of all relay sources is classified as Class B according to IEC 60085.
3. Transformer sources are identical in design (which includes used materials). Only differences are
manufacturer and type designation.
4.4
TABLE: electrical data (in normal conditions)
P
Tested with external battery cabinet with 100Ah empty batteries, loaded with 10kVA, 7kW
fuse #
Irated (A)
--
U (V)
P (kW)
I (A)
342V/50Hz
2.44/2.56/
2.32
13.11/13.55/
13.72
TRF No.: IEC62040_1_1A
Ifuse (A) condition/status*
--
220V/50Hz
TRF originator: SGS Fimko
Page 43 of 57
17
380V/50Hz
17
415V/50Hz
--
440V/50Hz
--
342V/60Hz
17
380V/60Hz
17
415V/60Hz
--
440V/60Hz
--
342V/50Hz
17
380V/50Hz
17
415V/50Hz
--
440V/50Hz
2.41/2.56/
2.30
2.43/2.53/
2.28
2.43/2.11/
2.70
2.53/2.66/
2.39
2.51/2.65/
2.38
2.51/2.63/
2.38
2.46/2.25/
2.72
2.51/2.63/
2.38
2.50/2.63/
2.36
2.49/2.61/
2.35
2.54/2.18/
2.77
Report No.: 17013447 001
11.70/12.20/
13.29
10.68/11.09/
12.03
10.18/8.64/
13.56
13.53/14.04/
14.22
12.06/12.59/
14.04
11.06/11.45/
12.42
10.52/9.49/
13.50
13.45/13.89/
14.05
12.03/12.51/
13.39
11.00/11.39/
12.59
10.84/8.89/
13.91
--
220V/50Hz
--
220V/50Hz
--
220V/50Hz
--
230V/50Hz
--
230V/50Hz
230V/50Hz
---
230V/50Hz
--
240V/50Hz
--
240V/50Hz
--
240V/50Hz
--
240V/50Hz
Notes:
1. Ifuse (A) data is identical to I(A) in the table.
2. * Represents output voltage setting.
5.1.2
TABLE: distance through insulation measurements
distance through insulation di at/of:
P
Up
(V)
test voltage
(V)
required di
(mm)
di
(mm)
Photocoupler on CNTL board
(for reinforced insulation)
<420
3000 V a.c.
0.4
See table 4.3
Heatshrinkable tube used on internal wire
<420
3000 V a.c.
0.4
0.4 min
Transformer Bobbin used for safety isolation
transformers
<420
3000 V a.c.
0.4
0.4 min
Note(s):
5.1.3
TABLE: discharge of capacitors in the primary circuit
τ calculated
τ measured
(s)
(ms)
t u→ 0V
(s)
L1N
—
290
—
L2N
—
290
—
L3N
—
290
—
L1PE
—
245
—
L2PE
—
245
—
Condition
TRF No.: IEC62040_1_1A
P
Comments
Tested at line mode
TRF originator: SGS Fimko
Page 44 of 57
L3PE
—
245
—
L1N
—
230
—
L2N
—
185
—
L3N
—
185
—
L1PE
—
245
—
L2PE
—
245
—
L3PE
—
245
—
Report No.: 17013447 001
Tested at bypass mode
Remark:
Input condition: 466V/60Hz
Overall capacity:
Discharge resistor: 110k (3x330k in parallel)
5.2
2.2.2/RD
TABLE: insulation / hazardous voltage measurement
Transformer
Location
P
max. Voltage
V peak
Voltage Limitation
V d.c.
Component
Note(s): No voltage on secondary side of CNTL board exceeding SELV limits during normal/abnormal
operation. No test necessary.
5.2
2.2.3/RD
TABLE: insulation / SEL voltage measurement
Location
Voltage measured (V)
P
Comments
Note(s): No voltage on secondary side of CNTL board exceeding SELV limits during normal/abnormal
operation. No test necessary.
5.3
2.4/RD
TABLE: limited current circuits
Location
Voltage
(V)
N/A
Current
(mA)
Freq.
(kHz)
Limit
(mA)
Comments
Note(s):
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 45 of 57
Report No.: 17013447 001
5.4
TABLE: provisions for protective earthing
2.6.3.3/RD
Location
P
Resistance measured (mΩ) Comments
I/P earth O/P earth
16
Tested with 100A*
I/P earth metal enclosure
16
Tested with 100A*
Note(s): * requsted by client, limit =250mΩ
5.8
2.10.2/RD
TABLE: working voltage measurement
Location
RMS voltage (V)
P
Peak voltage (V) Comments
CNTL board
U206
1-4
27.6
50
2-4
18.1
40
2-3
27.2
46
1-3
19.1
38
1-3
19
42
1-4
28.6
50
2-4
28.7
52
2-3
28.8
52
1-3
26.5
50
1-4
28.1
54
2-4
25.4
46
2-3
21.7
42
1-3
30.9
60
1-4
30.7
56
2-4
31
58
2-3
47.9
82
1-6
4.9
22
1-7
6.8
22.4
U205
U203
U106
TX200
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 46 of 57
1-8
13.9
41.6
1-9
5.57
11.2
1-10
15.9
40.8
2-6
18.5
47.2
2-7
8.7
24.8
2-8
20.3
61.6
2-9
14
32.8
2-10
5.4
22.4
3-6
28.2
53.6
3-7
20.7
45.6
3-8
19.5
60
3-9
29.7
50.4
3-10
11.4
66.4
4-6
20.3
40.8
4-7
30
59.2
4-8
26.1
60.8
4-9
21.3
44.8
4-10
21.2
45.6
Report No.: 17013447 001
Note: 415V AC/60Hz. Mains voltage econsidered.
5.8 and 9
TABLE: clearance and creepage distance measurements
P
Whole unit
Internal live part of battery
connector to accessible part
420
250
4.0
5.6
5.0
5.6
BUS Capacitor terminal to
metal enclosure
420
250
2.0
35*
2.5
35*
Battery to enclosure
420
250
4.0
6.0
5.0
6.0
420
250
4.0
See below
5.0
See below
CNTL board
Primary to secondary on the
copper side
-under transformer TX200
6.9
6.9
-under optocoupler U203
6.9
6.9
On input EMI 1 board
Primary trace to earthed trace
-under gastube F1
TRF No.: IEC62040_1_1A
420
250
2.0
See below
2.8
2.5
See below
2.8
TRF originator: SGS Fimko
Page 47 of 57
Primary trace to earthed screw
420
250
Report No.: 17013447 001
2.0
-near gastube F1
See below
2.5
See below
3.6
3.6
On input EMI 2 board
Primary trace to earthed screw
420
250
2.0
-near screw terminal SC1
See below
2.5
See below
4.6
4.6
On PSDR board
Primary trace to earthed
screw**
420
250
2.0
See below
2.5
See below
-near capacitor C127
2.9
3.2
-near CN205
3.0
3.0
-near CN103
4.1
4.1
-near CN302
2.7
2.7
-near R347
4.8
4.8
Primary trace to metal
enclosure
420
250
2.0
2.7
2.5
8.0
Note(s): The Cl.& Cr. Measured considering 10N force performed on component in each item above.
* Since each source of bus capacitor to metal enclosure has pass 1500Vac hi-pot test, the plastic cover of
the case is consider as basic insulation.
** since the distance between copper side of PSDR board and earthed metal enclosure is larger than
2.5mm, distance measured between the primary components to earthed trace/screw for reference.
5.8, 6, 8.2
and 9
TABLE: electric strength tests, impulse tests and voltage surge tests
test voltage applied between:
test voltage (V)
a.c. / d.c.
P
Primary to Secondary SELV interface (RS-232)
4242Vd.c.
breakdown
Yes / No
No
L/N to earth
1500Va.c
No
Output L/N to earth
1500Va.c
No
1 layer of mylar tape used in isolation transformer TX200 on
CNTL board
1500Va.c.
No
Primary to secondary of isolation transformer TX200 on CNTL
board (for reninforced insulation)
3000Va.c.
No
Note(s):
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 48 of 57
7.4.1
4.6.1/RD
and
4.6.2/RD
Report No.: 17013447 001
TABLE: openings
P
Location
Size (mm)
Comments
Front panel
Diameter=3.0 mm
Numerous for ventilation
Rear panel
Diameter=116 mm
2 openings for DC fan ventilation protected by
metal fan guard.
Bottom
None
Top
None
Left side
None
Right side
None
Note(s):
7.5
TABLE: resistance to fire
part
P
manufacturer of material
type of material
thickness
(mm)
flammability
class
Note(s):see table 4.3
7.5 and
8.3
TABLE: fault condition tests
P
ambient temperature (°C) ....................................: 25°C

model/type of power supply .................................: --

manufacturer of power supply .............................: --

rated markings of power supply ...........................: --

component
No.
fault
test voltage
(V)
test
time
fuse
No.
fuse
current
(A)
result
Charger board
Charger
Rectifier diode
D303
s-c
415VAC
5s
F1
--
5 seconds later, EUT turns into bypass
mode. R322 and Q301 damaged.
Q301 ce
s-c
415VAC
1s
F1
--
The fuse F1 opened, Charger output
shut down, but the UPS output is
normal.
Q105 ce
s-c
415VAC
10min
F1
--
Charger output shut down, but the UPS
output is normal.
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 49 of 57
R320
s-c
415VAC
Charger
Output
s-c
Battery
mode
Q301
s-c
415V
Q306
s-c
Q305
s-c
10min
Report No.: 17013447 001
F1
--
Charger output shut down, but the UPS
output is normal.
F303
--
The fuse F303 opened, UPS shut down
immediately. After F303 replaced, UPS
works normally.
1s
F302
--
415V
1s
F302
--
415V
1s
F302
--
415V
1s
F302
--
415V
1s
F302
--
10min
F302
--
1s
PSDR board
s-c
D308
s-c
Q201
DC bus + to -
s-c
415V
UPS transferred to bypass mode,
warning signal alarmed, fuse F302
opened.
Fuse F302 opened,
UPS transferred to bypass mode.
UPS transferred to bypass mode,
warning signal alarm sounded, F302
opened.
Charger output shut down.
F302 Open, Q306 / Q308 / Q310
damaged.
UPS transferred to bypass mode.
Charger output shut down.
F302 Opened, Q306 / Q308 / Q310
damaged.
UPS transferred to bypass mode,
Charger output shut down.
Input breaker opened, Fuse
F302/F303/F304 on PSDR board
opened.
CNTL board
Transformer
TX200
(Pin9-Pin10)
s-c
415Vac
3s
Circuit -breake
r
UPS turns into bypass mode. After
renewing, UPS did’t work normally,
TX200 damaged. 3000V AC hi-pot test
applied to the damaged transformer and
passed. Test repeated for 3 times and
same result observed.
Opto-coupler
U203 (pin1-2)
s-c
415Vac
10min
UPS work normally,no hazards.
Opto-coupler
U203 (pin3-4)
s-c
415Vac
10min
Circuit -breake
r
Circuit -breake
r
s-c
415Vac
5 mins
UPS works normally,no hazards.
Whole unit
Output
TRF No.: IEC62040_1_1A
--
--
UPS shut down after 3 seconds,
recoverable after fault removed, no
hazards .
TRF originator: SGS Fimko
Page 50 of 57
Report No.: 17013447 001
output
o-l
415Vac
50
mins
--
--
Input turns to bypass mode and alarm
sounds after 10 minutes of load at
110% 125%; Input turns to bypass
mode and alarm sounds after 1 minute
of load at 125%150%; Input turns to
bypass mode and alarm sounds after
0.5s at load>150%
Output
s-c
Battery
mode
5 mins
--
--
UPS shut down after 3 seconds,
recoverable after fault removed, no
hazards.
output
o-l
Battery
mode
55
mins
--
--
Fan
locked
415Vac
Ventilation
opening
Blocked
415Vac
Fan
locked
Battery
mode
20mins --
Ventilation
opening
Blocked
Battery
mode
30mins F303,F -304
Input turns to bypass mode and alarm
sounds after 10 minutes of load at
110% 125%; Input turns to bypass
mode and alarm sounds after 1 minute
of load at 125%150%; Input turns to
bypass mode and alarm sounds after
0.5s at load>150%
UPS switched to bypass after 20 min.
No hazard. (measured of PSDR board
L201 is 80.3°C,Q302 is 51.3 °C.
Ambient is 24.1°C)
UPS switched to bypass mode
immediately, in the PSDR F303,F304
opened , Q301, Q305, Q306, Q310
damaged. (measured of PSDR board
L201 is 127.6°C,Q302 is
81.5°C.ambient is 23.9°C)
UPS fault and turns into bypass. No
hazard. (measured of PSDR board
L201 is 81.5°C,Q302 is 50.2 °C.
Ambient is 23.8°C)
25 minutes later, UPS fault and turn to
bypass mode, in the PSDR F303,F304
opened , Q301, Q305, Q306, Q310
damaged. (measured of PSDR board,
L201 is 129.2°C,Q302 is 83.6°C.
Ambient is 24.2°C)
20mins --
1hr
--
F303,F -304
--
Note(s):
1: s-c means short-circuit. o-l means overload. o-c means open-circuit.
2: For the test which may cause the fuse F1, F301, F302, F303, F304 opened and the fuse rating is over
6.3A, all the tests shall be repeated at least 10 times to demonstrate the same result.
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 51 of 57
7.7
Report No.: 17013447 001
TABLE A: maximum temperatures
P
See notes as below
--
tamb1 (°C) ...................................... :
--
--
tamb2 (°C) ...................................... :
--
--
Test Voltage(V)
maximum temperature T of part/at:
T
(°C)
allowed
Tmax (°C)
A
B
C
D
1.Enclosure (plastic panel)
31.2
28.7
32.1
26.3
36.5
81.6
2.Enclosure (metal)
34.3
34.2
35.0
29.6
38.6
56.6
3.Input breaker
35.4
32.8
36.9
30.9
36.9
56.6
4.Primary lead wire
54.1
50.4
54.2
48.2
54.0
91.6
5.Output lead wire
35.6
33.0
36.1
31.2
36.0
91.6
6.DC fan
40.0
37.9
40.9
35.1
47.5
--
7.Battery wire
37.8
36.1
37.6
32.4
37.6
91.6
8.X Capacitor C04 on input EMI board
38.2
36.2
39.2
34.4
39.2
86.6
9.Inductor L01 on input EMI board
38.2
35.0
38.0
34.0
37.9
106.6
10.Y capacitor C03 on EMI board
35.0
32.3
35.3
30.3
35.3
111.6
11.EMI PCB board
39.4
38.1
40.6
36.9
40.5
116.6
12.Transformer CT303 coil on PSDR board
49.1
45.2
48.3
41.3
75.3
106.6
13.Transformer CT201 coil on PSDR board
54.9
51.3
55.3
48.2
58.8
106.6
14.Inductor L301 on PSDR board
66.8
58.7
61.3
52.9
108.1
106.6
15.Inductor L302 on PSDR board
74.6
64.3
67.6
58.1
125.4
106.6
16.Inductor L201 on PSDR board
91.0
87.3
91.3
83.1
105.5
106.6
17.Inductor L202 on PSDR board
103.6
98.6
104.1
95.2
109.1
106.6
18.Relay RY2 on PSDR board
38.6
36.4
39.2
33.6
49.9
71.6
19.Capacitor C207 on PSDR board
32.0
29.6
32.4
27.0
40.0
91.6
20.Capacitor C100 on PSDR board
38.8
35.0
39.0
32.8
70.9
91.6
21.PCB between D201 and Q201 on PSDR
board
86.3
82.8
85.9
77.5
100.6
116.6
22.PCB between Q301 and Q305 on PSDR
board
33.1
30.9
33.2
29.1
35.7
116.6
23.X-capacitor C212 on PSDR board
34.1
29.4
34.6
26.7
39.8
86.6
24.Y-capacitor C209 on PSDR board
33.4
29.0
33.9
26.3
39.4
111.6
25.Changer transformer CT101 coil
39.1
48.0
40.4
36.9
40.4
106.6
26.Inductor L301on charger board
34.6
50.8
35.2
30.2
36.9
106.6
27. Inductor L101 on charger board
61.5
99.1
60.3
65.7
60.3
106.6
TRF No.: IEC62040_1_1A
E
TRF originator: SGS Fimko
Page 52 of 57
Report No.: 17013447 001
28.X-capacitor C311 on charger board
39.0
46.7
41.0
38.0
41.0
86.6
29.PCB under Q105 on Charger board
42.2
65.3
44.2
42.7
44.2
116.6
30.Inductor L302 on Charger board
34.7
51.0
35.2
30.2
36.7
106.6
31. Inductor L103 on Charger board
58.4
104.0
58.1
64.6
58.1
106.6
32. TX200 coil on CNTL board
34.8
33.8
35.0
30.8
52.2
96.6
33. TX200 core on CNTL board
34.8
33.8
35.0
30.8
51.6
96.6
34.Optocoupler U203 on CNTL board
33.8
32.4
34.1
29.7
51.1
111.6
35.PCB near transformer TX200
34.0
32.8
34.3
30.1
51.5
116.6
36.X-capacitor C01 on output EMI board
38.5
37.2
38.8
34.8
40.1
86.6
37.Inductor L01 on output EMI board
59.9
58.0
59.8
55.7
60.8
106.6
38.PCB near L801 on output EMI board
81.3
47.6
85.2
44.9
78.6
116.6
39.Relay 01 on output EMI board
57.5
58.3
58.1
55.5
61.1
71.6
40.Relay 02 on output EMI board
55.9
55.5
56.6
52.4
59.7
71.6
41.Y-cap C04 on output EMI board
35.1
34.3
35.9
31.6
41.1
111.6
42.Bus-capacitor
45.1
46.0
46.1
43.4
51.9
71.6
43.Ambient
31.0
27.6
29.8
26.6
30.0
--
Note(s):
1. The temperatures were measured under worst case normal mode defined in 1.2.2.1 and as described in
sub-clause 1.6.2 and at voltages as described below
A: 342V/60Hz
B: 380V/50Hz
C: 380V/60Hz
D: 440V/50Hz
E: Battery mode
2. Having a specified maximum ambient temperature of +40 °C, all the test data are calculator under th e
worst temperature 26.6C.
Winding components:
- Class B Tmax = 120 °C -10 °C-(40°C-26.6°C)= 96.6°C
- 130°C Tmax = 130 °C -10 °C-(40°C-26.6°C) = 106.6°C
Other components:
Tmax=Tmax-(40-26.6)
7.7
TABLE B: ball pressure test of thermoplastic parts
P
allowed impression diameter (mm) .....................: ≤ 2 mm

part
test temperature
(°C)
impression diameter
(mm)
Battery connector
125
0.3
Bobbin of TX200 on CNTL board
125
0.5
Note(s):
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 53 of 57
8.1.1
Report No.: 17013447 001
TABLE: earth leakage current
P
Condition
L→ terminal A
(mA)
N → terminal A
(mA)
Limit
(mA)
RS-232
terminal
0.02 / 0.02/
0.02
0.01
0.25
Metal enclosure
23.5 / 25.4 /
28.2
0.17
5% of the
rated current
Plastic
enclosure
0.01 / 0.01 /
0.01
0.01
0.25
Comments
Note(s): * Value measured for each phase to terminal A is recorded above
C.2
Safety isolation transformer
P
Construction details:
Transformer part name: TX200 on CNTL board
Manufacturer: See appended table 1.5.1
Type:
See appended table 1.5.1
Recurring peak voltage
420Vpeak
Required clearance for reinforced insulation
(from table 2H and 2J)
4.0
Effective voltage rms
250Vrms
Required creepage distance for reinforced insulation
(from table 2L)
2.5
Measured min. creepage distance
Location
inside (mm)
outside (mm)
Primary winding/pin to secondary winding/pin
5.0
10
Primary winding/pin to core
2.5
3.3
Secondary winding/pin to core
2.5
3.3
inside (mm)
outside (mm)
Primary winding/pin to secondary winding/pin
5.0
10
Primary winding/pin to core
2.5
3.3
Secondary winding/pin to core
2.5
3.3
Measured min. clearances
Location
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 54 of 57
Report No.: 17013447 001
Construction:
Concentrically wound transformer design, core size EE-16. N1, N2 are primary winding which is wound around
the internal side of the bobbin. 3 layers of mylar tapes are used to separate primary and secondary windings.
N3, N4, N5 are secondary windings on outer side of bobbin. Margin tape with width of 2.5mm is used on both
side of bobbin and each winding layer. Tubing is used on every winding exits to the bare pins on bobbin.
Pin numbers
Prim.
6-7, 8-9-10
Sec.
1-2, 3-4
Bobbin
Material
Phenolic, PM 9820, SUMITOMO BAKELITE
Thickness
0.7mm
Electric strength test
With 3000 V a.c. after humidity treatment
Result
TRF No.: IEC62040_1_1A
Pass
TRF originator: SGS Fimko
Page 55 of 57
Report No.: 17013447 001
APPENDIX Group Differences, Special National Conditions and National Deviations of
CENELEC according to CB Bulletin No. 112A, December 206
(EN 62040-1-1, SN EN 62040-1-1, DIN EN 62040-1-1, NEK-EN 62040-1-1, SSEN 62040-1-1)
P
(IEC Publication 62040-1-1:2002)
SPECIAL NATIONAL CONDITIONS AND NATIONAL DEVIATIONS
S = Special National Condition, A = National Deviation (A-deviation), C = CENELEC Common Modification, F = other information
NO=Norway, SE=Sweden
P=Pass, F=Fail, N=Not applicable. Placed in the column to the right.
4.5.3
S (NO): When safety relies upon connection to
Not pluggable equiepemt type A
the safety earth (see 5.9), a pluggable equipment
type A UPS shall have a marking on the
equipment, stating that the UPS must be
connected to an earthed mains socket-outlet. The
marking text shall be as follows:
N/A
“Apparatet skal tilkoples jordet stikkontakt”
4.5.3
S (SE): When safety relies upon connection to
Not pluggable equiepemt type A
the safety earth (see 5.9), a pluggable equipment
type A UPS shall have a marking on the
equipment, stating that the UPS must be
connected to an earthed mains socket-outlet. The
marking text shall be as follows:
N/A
“Apparaten skall anslutas till jordat uttag”
9
S (NO, SE): Requirements of 6.1.2.1 and 6.1.2.2
in the Reference Document (RD) IEC 609501:2001 apply with the following additions:
No TNV circuits inside
N/A
Add the following text between the first and
second paragraph of subclause 6.1.2.1/RD:
If this insulation is solid, including insulation
forming part of a component, it shall at least
consist of either
- two layers of thin sheet material, each of which
shall pass the electric strength test below, or
- one layer having a distance through insulation of
at least 0,4 mm, which shall pass the electric
strength test below.
If this insulation forms part of a semiconductor
component e.g. an optocoupler, there is no
distance through insulation requirement for the
insulation consisting of an insulating compound
completely filling the casing, so that clearances
and creepage distances do not exist, if the
component passes the electric strength test in
accordance with the compliance clause below
and in addition:
- passes the tests and inspection criteria of 2.10.8
with an electric strength test of 1,5 kV multiplied
by 1,6 (the electric strength test of 2.10.7 shall be
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 56 of 57
Report No.: 17013447 001
performed using 1,5 kV); and
- is subjected to routine testing for electric
strength during manufacturing, using a test
voltage of 1,5 kV.
It is permitted to bridge this insulation with a
capacitor complying with EN 132400:1994,
subclass Y2.
A capacitor classified Y3 according to IEC 6038414:1993, may bridge this insulation under the
following conditions:
- the additional testing shall be performed on all
the test specimens as described in IEC 6038414,
- the impulse test of 2,5 kV is to be performed
before the endurance test in IEC 60384-14, in the
sequence of tests as described in IEC 60384-14.
Add the following text to subclause 6.1.2.2/RD:
The exclusions are applicable for permanently
connected equipment and pluggable equipment
type B and equipment intended to be used in
restricted access location where equipotential
bonding has been applied, e.g. in a
telecommunication centre, and which has
provision for permanently connected protective
earthing conductor and is provided with
instructions for the installation of that conductor
by a service person.
Annex ZA
C: This European standard incorporates by dated
or undated reference, provisions from other
publications. These normative references are
cited at the appropriate places in the text and the
publications are listed hereafter. For dated
references, subsequent amendments to or
revisions of any of these publications apply to this
European Standard only when incorporated in it
by amendment or revision. For undated
references the latest edition of the publication
referred to applies (including amendments).
NOTE: When an international publication has
been modified by common modifications,
indicated by (mod), the relevant EN/HD applies.
EN 60417 Series
IEC 60417 Series
P
EN 60529:1991 + corr. May 1993
IEC 60529:1989

IEC/TR 60755:1983 + A1:1988
+ A2:1992
EN 60950-1:2001
IEC 60950-1 (mod):2001
EN 61000-2-2:2002
IEC 61000-2-2:2002

IEC 61008-1:1996
TRF No.: IEC62040_1_1A
1)
TRF originator: SGS Fimko
Page 57 of 57
Report No.: 17013447 001
2)

IEC 61009-1:1996
EN 62040-1-2:2003
IEC 62040-1-2:2002 + corr.
December 2002

IEC 62040-2:1999
EN 62040-3:2001
EN 62040-3 (mod):1999

1)
The European standard EN 61008-1:1994 (IEC
61008-1:1990 + A1:1992, mod) + corrigendum
December 1997 + A2:1995 (IEC/A2:1995) +
A11:1995 + A12:1996 + corrigendum April
1998 + A13:1998 + A14:1998 applies.
2)
The European standard EN 61009-1:1994 (IEC
61009-1:1991, mod.) + corrigendum December
1997 + A1:1995 (IEC/A1:1995) + A11:1995 +
A2:1996 + A13:1998 + corrigendum April 1998
+ A14:1998 + A15:1998 + A17:1998 applies.
TRF No.: IEC62040_1_1A
TRF originator: SGS Fimko
Page 1 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 1: Front view
Figure 2: Back view
Page 2 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 3: Internal view of Charger board side
Figure 4: Internal view of PSDR and SCR board side
Page 3 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 5: Wiring terminals for input and output
Figure 6: Battery connector
Page 4 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 7: Battery cable set
Figure 8: I/P EMI board 1 component side
Page 5 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 9: I/P EMI board 1 soldering side
Figure 10: I/P EMI board 2 component side
Page 6 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 11: I/P EMI board 2 soldering side
Figure 12: SCR board component side
Page 7 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 13: SCR board soldering side
Figure 14: Charger board component side
Page 8 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 15: Charger board soldering side
Figure 16: PSDR board component side
Page 9 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 17: component side of CNTL board
Figure 18: copper side of CNTL board
Page 10 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 19: component side of output EMI board
Figure 20: copper side of output EMI board
Page 11 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 21: component side of parallel board
Figure 22: copper side of parallel board
Page 12 of 12
Type Designation:
Report Number:
EATON E Series DX 10000HXL 31
17013447 001
Figure 23: PE terminal screw.
Figure 24: Bonding connection of battery connector
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