transfer switch
TRANSFER
SWITCH
CC2 & AC5 CONTROL PANELS
BASIC TRANSFER SWITCH
DIAGRAMS
HIMOINSA MANUFACTURES SWITCHING PANELS
(ATS-AUTOMATIC TRANSFER SWITCH) WHICH TRANSFER
POWER BETWEEN THE MAINS AND THE GENERATOR SET.
A PIECE DESIGNED WITH A COMPREHENSIVE ELECTRICAL
MECHANISM THAT ALLOWS A RAPID RESPONSE TO THE
DEMAND FOR POWER ON THE STAND-BY MARKET.
HIMOINSA switching panels have a manual emergency stop and have
been manufactured in compliance with required quality standards. With
an amperage range of 30 to 3150 A, the HIMOINSA ATS has an IP55
protection rating which guarantees sealing and insulation levels.
ELECTRICITY
NETWORK
GENERIC
GENERATOR
SET
CC2 | CEC7
1 km (*1)
VOLTAGE FREE / DRY CONTACT.
CC2
+
GENERIC
GENERATOR SET
SELECTION OF
POWER SOURCE
* CAN communication up to 1 km away.
HIMOINSA shall not provide communication
or power cables.
( 1)
FINAL SUPPLY
ELECTRICITY
NETWORK
HIMOINSA
GENERATOR
SET
AC5 | CEA7
6 m (*2)
AC5
+
HIMOINSA
GENERATOR SET
SELECTION OF
POWER SOURCE
* Standard extension 6 metres. Optionally
available up to 100 metres.
( 2)
FINAL SUPPLY
2
3
CONTACTORS
30-250A
SWITCHES
400-3150A
1
1
2
5
4
3
2
4
3
MAIN
COMPONENTS
MAIN
COMPONENTS
1
IP55 cabinet
2
Controller
3
Emergency stop
Measurements module
4
Measurements module
Contactors
5
Key for manual transfer switch
6
Motorised switch
7
Grounding line connection
8
Plinth for cabinets >800A
1
IP55 cabinet
2
Controller
3
Emergency stop
4
5
6
Grounding line connection
5
6
6
7
8
M
TRANSFER SWITCH
USING A PAIR OF
MECHANICALLY
INTERLOCKED
CONTACTORS AND
WITH STATUS
CONTACTS.
4
TRANSFER
SWITCH USING
MOTORISED
SWITCHES
WITH MANUAL
ACTIVATION
OPTION.
5
CC2
1
PE | TIERRA
PE | TIERRA
19 | NO
19 | NO
18 | C
18 | C
L | CAN L
L | CAN L
H | CAN H
H | CAN H
20 | POSITIVO
PE | TIERRA
3150
Weight
kg
27
27
28
28
30
31
54
55
128
135
164
220
245
347
385
450
486
Height
cm
700
700
700
700
700
700
1000
1000
1200
1200
1750
1800
1800
1800
2000
2000
2000
Width
cm
500
500
500
500
500
500
600
600
800
800
800
1000
1000
1200
1200
1200
1200
Length
cm
250
250
250
250
250
250
300
300
400
400
400
600
600
600
800
800
800
PE
NO
NO
C
2
C
2 1 3 2 4 3 5 4 6 5 PE 6
PE | GROUNDING
LINE CONNECTION
PE
PE
PE | GROUNDING
LINE CONNECTION
19 | NO
STARTING
CONTACT
19 | NO
18 | C
18 | C
L | CAN L
L | CAN L
H | CAN H
H | CAN H
20 | POSITIVE
20 | POSITIVE
1 | NEGATIVE
POWER
CAN
CAN STARTING
SUPPLY
CONNECTIONCONNECTION
CONTACT
2
1
1
1
Connection to generic panel, start and
stop via voltage-free contact.
LA TERRE
LA TERRE
19 | NO
19 | NO
18 | C
18 | C
L | CAN L
L | CAN L
H | CAN H
H | CAN H
| POSITIF
| POSITIF
| NÉGATIF
CONNEXION CONNEXION
CONTACT CONTACT
ALIMENTATION
ALIMENTATION
CAN
CAN DÉMARRAGEDÉMARRAGE
| NÉGATIF
LA TERRE
LA TERRE
19 | NO
19 | NO
18 | C
18 | C
L | CAN L
CONNEXION CONNEXION
CONTACT CONTACT
ALIMENTATION
ALIMENTATION
CAN
CAN DÉMARRAGEDÉMARRAGE
GENERIC GENSET
Connection to HIMOINSA AS5/M5 type
panel with CEM7 control unit. Start and
stop via CAN communication.
1 | NEGATIVE
PE | GROUNDING
LINE CONNECTION
PE
PE
L
PE
2 1 3 2 4 3 5 4 6 5 PE 6
L
H
POWER
SUPPLY
STARTING
CONTACT
19 | NO
18 | C
PE | GROUNDING
LINE CONNECTION
19 | NO
18 | C
L | CAN L
L | CAN L
H | CAN H
H | CAN H
20 | POSITIVE
POWER
CAN
CAN STARTING
SUPPLY
CONNECTIONCONNECTION
CONTACT
H
2
TERMINAL
CONNECTION
DIAGRAMS
POWER
SUPPLY
PE
2500
PE
NO
2000
NO
C
1600
C
1250
2
1000
2
1
800
1
630
PE
400
L | CAN L
H | CAN H
Motorised 4-pole switch. CEC7 controller. Power failure detection.
Emergency stop. Voltage measurement.
PE | TIERRA
19 | NO
250
PE
160
H | CAN H
| POSITIF
6
2500-3150 A
19 | NO
18 | C
125
| NÉGATIF
Motorised 4-pole switch. CEC7 controller. Power failure detection.
Emergency stop. Voltage measurement.
18 | C
L | CAN L
100
L
63
L
H
50
H
2
40
2
1
30
1
1600 Amps
PE
SWITCHES
A
20 | POSITIVE
1 | NEGATIVE
Motorised 4-pole switch. CEC7 controller. Power failure detection.
Emergency stop. Voltage measurement.
2 1 3 2 4 3 5 4 6 5 PE 6
Amperage
1
HIMOINSA
GENSET
Motorised 4-pole switch. CEC7 controller. Power failure detection.
Emergency stop. Voltage measurement.
1000-1250 A
1
CONTACTORS
POWER
PANEL X3
800 Amps
PE
CC2 CONTROL PANELS
2
1
Motorised switch. CEC7 controller.
Power failure detection. Emergency
stop. Voltage measurement.
supply is equipped with
an auxiliary battery that
maintains the power supply
in both modules, from the
time when a power failure
occurs until the generator
sets start.
1000 m
2 1 3 2 4 3 5 4 6 5 PE 6
| POSITIF
| NÉGATIF
4-pole contactors. CEC7 controller.
Power failure detection. Emergency
stop. Voltage measurement.
400-630 A
1
4-pole contactors. CEC7 controller.
Power failure detection. Emergency
stop. Voltage measurement.
160-250 A
1 | NEGATIVE
30-125 A
of over 100 metres a
supplemental power
supply is necessary.
20 | POSITIVO
1 | NEGATIVO
1 | NEGATIVO
maximum distance:
L | CAN L
H | CAN H
H | CAN H
20 | POSITIVO
CONEXIÓN CONEXIÓN
CONTACTO CONTACTO
POWER
SUPPLYARRANQUE
The power
ALIMENTACIÓN
ALIMENTACIÓN
CAN
CAN ARRANQUE
20 | POSITIVO
1 | NEGATIVO
CONEXIÓN CONEXIÓN
CONTACTO CONTACTO
For communications
ALIMENTACIÓN
ALIMENTACIÓN
CAN
CAN ARRANQUE ARRANQUE
1 | NEGATIVO
CONTROL PANELS
7
CEC7
CONTROLLER
Genset Readings
ALLOWS THE DETECTION
OF ANY MAINS FAILURE
AND MANAGES THE
TRANSFER OF THE LOAD TO
THE GENERATOR SET.
DISPLAY MODULE
The display module is responsible
for carrying out the information tasks
regarding the status of the device and
allows actions to be performed by the
user; through the display module the user
is able to control the control unit, as well
as program and configure the functions.
Through the display module, access
is given to a record of the last errors
registered by the control unit.
Counters
Voltage between phases
*
Total hour counter
Voltage between phase and neutral
*
Partial hour counter
Currents
*
Kilowatt meter
Frequency
*
Valid start counter
Apparent power (kVA)
*
Unsuccessful start counter
Active power (kW)
*
Maintenance
Reactive power (kVAr)
*
Power Factor
*
Communications
Mains Readings
Voltage between phases
RS232
•
RS485
•
Modbus
•
Modbus IP
Voltage between phase and neutral
Software for PC
Currents
•
• (***)
Analogue modem
•
Engine Protection Devices
GSM/GPRS modem
•
Emergency stop
Performance
Alarm history
Alternator Protection Devices
10 (100 optional)
External start
MEASUREMENTS MODULE
The measurements module is responsible
for performing the tasks of monitoring and
control of the control unit. This module is
located in the rear panel to reduce wiring
and increase the control unit's immunity
against electromagnetic noise. All the
signal, sensor and actuators are connected
to the measurements module.
*
Start inhibited
Low frequency
*
Starting due to mains failure
High voltage
*
Mains and Genset breaker activation
Low voltage
*
Multilingual
Asymmetry between phases
*
Special Applications
Incorrect phases sequence
*
Short term paralelling on utility return
Unit signal failure
**
Repetitive panel
(*) Available only with connection to CEM7 control unit |
CEC7 CONTROLLER
High protection
Protection from overvoltage,
undervoltage asymmetry, overcurrent,
overfrequency, underfrequency,
overload, incorrect network phase
sequence, incorrect genset phase
sequence.
8
High frequency
Multiple starting methods
Starting in manual, automatic, due to
mains failure, via voltage-free contact.
Reading and control of parameters
The communication of the CEC7
control unit with HIMOINSA generator
sets with CEM7 control unit, allows
multiple electrical signal parameters
to be read, both those generated as
well as the mains without adding
instruments or external gauges.
Reading of parameters such as
voltage, current, frequency, active,
apparent and reactive mains power
(current transformer option); also
the mains power factor and cosine
phi (current transformer option) and
(**) Alarm with engine stop. |
•*
•
• Optional | • (***) Supplied to include optional communication.
instantaneous power (KwH) and
accumulated power (day, month and
year) of the generator set.
Easy programming and management
Possibility of customising the operation
of the control unit to a specific
application and programming the
measurement parameters, thresholds,
times, alarms, adjustments.
Allows the adjustment of
measurements and levels such as
the automatic filling of the fuel tank.
The power outputs are protected.
Addressable and expandable modules.
More than 64 nodes and up to
1,000 metres without the need for a
repeater using the appropriate cable.
9
AC5
CONTROL PANELS
AC5
AC5 control panels are only
compatible with HIMOINSA
gensets.
30-125 A
4-pole contactors. CEA7 controller.
Detection of mains failure and genset
control. Emergency stop. Current and
voltage measurement.
160-250 A
4-pole contactors. CEA7 controller.
Detection of mains failure and genset
control. Emergency stop. Current and
voltage measurement.
maximum distance:
400-630 A
100 m
Motorised switch. CEA7 controller.
Detection of mains failure and genset
control. Emergency stop. Current and
voltage measurement.
AC5 CONTROL PANELS
CONTACTORS
800 Amps
Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage
measurement.
SWITCHES
Amperage
A
30
40
50
63
100
125
160
250
400
630
800
1000
1250
1600
2000
2500
3150
Weight
kg
49
49
49
49
49
49
56
57
130
137
166
222
247
349
387
452
488
Height
cm
1000
1000
1000
1000
1000
1000
1000
1000
1200
1200
1750
1800
1800
1800
2000
2000
2000
Width
cm
600
600
600
600
600
600
600
600
800
800
600
1000
1000
1200
1200
1200
1200
Length
cm
300
300
300
300
300
300
300
300
400
400
400
600
600
600
800
800
800
1000-1250 A
Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage
measurement.
MULTI-PIN
QUICK CONNECTOR
flexible connection, compact hose, resistant
1600 Amps
Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage
measurement.
10
2500-3150 A
Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage
measurement.
to impacts and hydrocarbons. Transmits
information from the engine and the
alternator to the control unit. The length of
the standard hose supplied by HIMOINSA
is 6 metres and is optionally available up to
100 metres.
16/24 pins. Robust and secure device used in our ATS with AC5
configuration.
connector
11
CEA7
CONTROLLER
ALLOWS TOTAL CONTROL OF
THE GENERATOR SET AND THE
TRANSFER SWITCH WITH THE
MAINS.
DISPLAY MODULE
Reports on the status of the device and
allows interaction with the user, who can
manage the control unit as well as program
and configure its operation. It consists
of a backlit display and various LEDs and
pushbuttons used to monitor the control
device.
Genset Readings
Engine Protection Devices
Counters
Voltage between phases.
High water temperature
Total hour counter
Voltage between phase and neutral
High water temperature by sensor
Partial hour counter
Currents
Low engine temperature by sensor
Kilowatt meter
Frequency
Low oil pressure
Valid start counter
Apparent power (kVA)
Low oil pressure by sensor
Unsuccessful start counter
Active power (kW)
Low water level
Maintenance
Reactive power (kVAr)
Unexpected stop
Power Factor
Fuel reserve
Mains Readings
Stop failure
Voltage between phases.
Voltage between phase and neutral
Currents
Frequency
MEASUREMENTS MODULE
Performs tasks of supervision and control
of the generator set. It is located inside
the panel to reduce the wiring and
increase immunity of the control unit to
electromagnetic noise. All the signals,
sensors and actuators are connected to the
measurements module. The connection
between the measurements module
and display module is performed via a
CAN communications bus, enabling the
interconnection of additional modules which
ensures the versatility of the control unit.
Fuel reserve by sensor
Apparent power
Active power
Battery voltage failure
Battery charging alternator failure
Overspeeding
Underfrequency
Starting failure
Communications
RS232
•
RS485
•
Modbus IP
•
Modbus
•
Software for PC
•
Analogue modem
•
GSM/GPRS modem
•
Emergency stop
Performance
Alternator Protection Devices
Alarm history
Reactive power
Power Factor
Engine Readings
Coolant temperature
Oil pressure
Fuel level
Battery voltage
RPM
Battery charging alternator voltage
High frequency
Low frequency
High voltage
Low voltage
Short Circuit
10 (100 optional)
External start
Start inhibited
Starting due to mains failure
Mains and Genset breaker activation
Multilingual
Asymmetry between phases
Incorrect phases sequence
Reverse Power
Overload
Unit signal failure
• Optional
CEA7
CONTROLLER
High protection
Protection from overvoltage,
undervoltage asymmetry, overcurrent,
overfrequency, underfrequency,
overload, incorrect network phase
sequence, incorrect genset phase
sequence.
Reading and control of parameters
Reading parameters such as voltage,
current, frequency, fuel level,
tachometer (revolution counter), current
power consumption, battery voltage,
engine temperature, oil pressure, cos
phi per phase, measurements of total
energy consumed (per day, month and
year), alarm control.
12
Easy programming and management
Possibility of customising the operation
of the control unit to a specific
application and programming the
measurement parameters, thresholds,
times, alarms, adjustments... Allows
the adjustment of measurements and
levels such as the automatic filling of
the fuel tank. The power outputs are
protected. Addressable and expandable
modules. More than 64 nodes and up
to 1,000 metres without the need for a
repeater using the appropriate cable.
13
SERVICE
AND SPARES PARTS
TECHNICAL
SERVICE
Comprehensive
technical support
through qualified
professionals and
authorised technical
centres.
INTELLIGENT
CONTROL
Intelligent storage
centres allowing
automatic searches
and selection of spare
parts.
FLEET MANAGER
Provides
information on
the location and
status of the rented
product.
24/7 ONLINE SPARE
PARTS
24-hour service for
online purchasing of
replacement parts.
HIMOINSA provides its
customers with a fast
and efficient technical
service through a technical
assistance network,
distributed worldwide.
The spare parts department
supplies original replacement
parts for every component
of the genset through a
centralised system.
Personalised
Assistance.
Technical experts provide the
customer with a wide range
of solutions throughout the
lifetime of the product.
Quality Assurance.
After-sales service guarantees
the investment made in
purchasing the product
through the extensive network
of authorised support
centres, distributors and the
technical service.
© HIMOINSA - May 2016
www.himoinsa.com
FACTORIES:
SPAIN • FRANCE • INDIA • CHINA • USA • BRAZIL • ARGENTINA
SUBSIDIARIES:
PORTUGAL | POLAND | GERMANY | UK | SINGAPORE
UAE | PANAMA | DOMINICAN REPUBLIC | ARGENTINA | ANGOLA
HEADQUARTERS:
Ctra. Murcia - San Javier, km 23.6
30730 SAN JAVIER (Murcia) SPAIN
TLF. +34 968 19 11 28 | +34 902 19 11 28
Fax +34 968 19 12 17 | Export Fax +34 968 33 43 03
HIMOINSA reserves the right to change any feature without prior notice. The illustrations may include optional equipment and/or accessories. Not contractual images.
The technical indications described in this brochure correspond to the information available at the moment of printing. HIMOINSA ® - 2016 © All rights reserved.
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