HCS-F/F4 CHIPSPREADER
OPERATOR'S MANUAL
For Front Wheel Drive and 4-Wheel Drive
MANUAL PART NO. 39176
FOR UNITS WITH SERIAL NUMBER 38348 AND UP
REVISED 08/01/03
OPERATION, MAINTENANCE, SERVICE
and PARTS MANUAL
NOTE: It is the responsibility of the customer or user's management
to train, educate or supervise his employees in the proper operation and
maintenance of this equipment.
ROSCO - A LeeBoy Company
688 North Highway 16
Denver, North Carolina
Telephone: 704-966-3300
www.LeeBoy.com
HCS-F/F4 CHIPSPREADER
TABLE OF CONTENTS
INTRODUCTION .......................................................................................................... 1.1 - 1.6
GENERAL INFORMATION................................................................................................... 1.2
SERIAL NUMBER PLATE LOCATION ................................................................................. 1.2
WARRANTY ................................................................................................................. 1.3 - 1.4
SPECIFICATIONS ........................................................................................................ 1.5 - 1.6
SAFETY SECTION .................................................................................................... 2.1 - 2.16
SAFETY SYMBOLS AND SAFETY WORDS ...................................................................... 2.2
GENERAL SAFETY PRECAUTIONS .......................................................................... 2.3 - 2.4
STARTING AND STOPPING PRECAUTIONS..................................................................... 2.4
OPERATING PRECAUTIONS ...................................................................................... 2.4 - 2.5
MAINTENANCE PRECAUTIONS ................................................................................ 2.5 - 2.6
HOT MATERIAL PRECAUTIONS ........................................................................................ 2.6
HYDRAULICS SAFETY PRECAUTIONS ............................................................................ 2.6
REFUELING PRECAUTIONS ...................................................................................... 2.6 - 2.7
BATTERY PRECAUTIONS .................................................................................................. 2.7
TIRE PRECAUTIONS .................................................................................................. 2.7 - 2.8
BRAKING PRECAUTIONS .......................................................................................... 2.8 - 2.9
STORAGE PRECAUTIONS ................................................................................................. 2.9
SAFETY DECAL INSTALLATION ........................................................................................ 2.9
SIGN-OFF FORM ............................................................................................................... 2.10
SAFETY DECAL CARE AND LOCATION ............................................................... 2.11 - 2.16
OPERATIONS SECTION ........................................................................................... 3.1 - 3.32
GENERAL ............................................................................................................................ 3.2
AGGREGATE SELECTION AND APPLICATION ........................................................ 3.2 - 3.3
FUNCTIONAL DESCRIPTION .................................................................................. 3.4 - 3.14
HYDROSTATIC DRIVE ................................................................................................ 3.4
CONVEYOR BELT ADJUSTMENT .............................................................................. 3.5
AGGREGATE DELIVERY SYSTEM .................................................................... 3.5 - 3.9
AUTOMATIC CONVEYOR CUT-OFF SWITCH ............................................................ 3.9
TRUCK HITCH ............................................................................................................. 3.9
CONTROL PANEL ........................................................................................... 3.10 - 3.12
INSTRUMENTS AND GAUGES ................................................................................ 3.12
CONVEYOR CONTROL SWITCHES .............................................................. 3.12 - 3.13
CONVEYOR OPERATION ......................................................................................... 3.13
SECOND OPERATOR CONVEYOR CONTROLS ..................................................... 3.13
PREPARTION FOR USE ......................................................................................... 3.15 - 3.18
ATTACHING THE SPREAD HOPPER ............................................................. 3.15 - 3.16
TRUCK HITCH INSTALLATION ....................................................................... 3.17 - 3.18
POSITIONING THE CONTROL PANEL ..................................................................... 3.18
PRE-START INSTRUCTIONS ........................................................................................... 3.19
OPERATING INSTRUCTIONS ................................................................................. 3.20 - 3.24
Table Of Contents
1.2
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TABLE OF CONTENTS
ENGINE START-UP ......................................................................................... 3.20 - 3.22
COLD WEATHER STARTING .................................................................................... 3.22
REMOTE SELECTION OF HOPPER GATES (OPT.) ....................................... 3.22 - 3.23
ELECTRO MOTIVE RADIATION INTERFERENCE .................................................. 3.23
OPERATION ON STEEP GRADES ........................................................................... 3.24
AUTOMATIC RATE CONTROLLER ......................................................................... 3.25 - 3.32
MAIN OPERATING MODE ............................................................................... 3.25 - 3.28
STARTING SPREAD RATE ....................................................................................... 3.29
CHECKING THE APPLICATION RATE ..................................................................... 3.29
CALIBRATION OF SPREAD RATE ........................................................................... 3.29
CALIBRATION OF SPEED RATE .................................................................... 3.29 - 3.30
STORING SETTINGS IN MEMORY ........................................................................... 3.31
USING MANUAL MODE .................................................................................. 3.31 - 3.32
TRAVEL MODE .......................................................................................................... 3.32
CONTROLLER ERROR MESSAGES ....................................................................... 3.32
MAINTENANCE SECTION ....................................................................................... 4.1 - 4.28
GENERAL ............................................................................................................................ 4.2
ENGINE MAINTENANCE ............................................................................................ 4.2 - 4.6
FUEL ............................................................................................................................ 4.2
FUEL FILTER ....................................................................................................... 4.2 - 4.3
CRANKCASE OIL ........................................................................................................ 4.3
AIR INTAKE SYSTEM .......................................................................................... 4.3 - 4.4
RADIATOR AND COOLANT ........................................................................................ 4.4
BATTERY MAINTENANCE .................................................................................. 4.4 - 4.5
ENGINE BELT MAINTENANCE .................................................................................. 4.5
HYDRAULIC SYSTEM MAINTENANCE ................................................................... 4.6 - 4.10
HYDRAULIC FLUID ..................................................................................................... 4.6
HYDRAULIC RESERVOIR .................................................................................. 4.6 - 4.8
FILTER ELEMENTS ..................................................................................................... 4.9
HYDRAULIC SYSTEM CHECKS ...................................................................... 4.9 - 4.10
PUMPS AND MOTORS .............................................................................................. 4.10
AGGREGATE DELIVERY SYSTEM MAINTENANCE ............................................. 4.11 - 4.15
BELT WIPERS ............................................................................................................ 4.11
CONVEYOR CHUTE LINERS ......................................................................... 4.11 - 4.13
LAGGING SKIRTS ..................................................................................................... 4.13
CONVEYOR BELTS ......................................................................................... 4.13 - 4.14
CONVEYOR BELT LUBRICATION POINTS .............................................................. 4.14
SPREAD HOPPER MAINTENANCE ...................................................................... 4.16 - 4.17
LUBRICATION ........................................................................................................... 4.16
GATE WEAR PLATES ................................................................................................ 4.16
AGITATOR .................................................................................................................. 4.16
SPREADROLL SEALS .............................................................................................. 4.16
CHASSIS AND RUNNING GEAR MAINTENANCE ................................................ 4.18 - 4.19
TIRES ......................................................................................................................... 4.18
FRONT AXLE AND STEERING ................................................................................ 4.18
TORQUE HUBS ............................................................................................... 4.18 - 4.19
ROSCO - A LeeBoy Company
1.3
Table Of Contents
HCS-F/F4 CHIPSPREADER
TABLE OF CONTENTS
MISCELLANEOUS MAINTENANCE AREAS .......................................................... 4.20 - 4.21
BRAKE ADJUSTMENT PROCEDURES......................................................... 4.20 - 4.21
HITCH MAINTENANCE ............................................................................................. 4.21
CONTROL CONSOLE MAINTENANCE .................................................................... 4.21
LIGHTING MAINTENANCE ....................................................................................... 4.21
PREVENTIVE MAINTENANCE CHARTS............................................................... 4.22 - 4.25
HYDRAULIC FLUID RECOMMENDATIONS AND CHART ............................................... 4.26
HYDRAULIC FITTING TORQUE CHARTS ........................................................................ 4.27
BOLT TORQUE CHART ..................................................................................................... 4.28
TROUBLESHOOTING GUIDE ............................................................................... SECTION 5
PARTS CATALOG ................................................................................................. SECTION 6
Table Of Contents
1.4
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
INTRODUCTION
GENERAL INFORMATION ............................................................................................ 1.2
SERIAL NUMBER PLATE LOCATION ......................................................................... 1.2
WARRANTY ...........................................................................................................1.3 - 1.4
SPECIFICATIONS ..................................................................................................1.5 - 1.6
ROSCO - A LeeBoy Company
1.1
Introduction
HCS-F/F4 CHIPSPREADER
INTRODUCTION
This manual has been compiled to assist the owner and/or operator with the correct operation and routine
preventive maintenance procedures for the Hydraulic Chipspreader, with front wheel drive and 4-wheel
drive (HCS-F/F4), as manufactured by ROSCO MANUFACTURING COMPANY (ROSCO) of Madison,
South Dakota, U.S.A. A parts catalog is also included in this manual to allow for the accurate ordering of
repair parts from Authorized Rosco Dealers/Distributors.
THIS MANUAL HAS BEEN ORGANIZED INTO SIX (6) MAJOR SECTIONS:
1. INTRODUCTION
2. SAFETY
3. OPERATION
4. MAINTENANCE
5. TROUBLESHOOTING
6. PARTS CATALOG
A general contents page is located at the beginning of this manual as a quick reference to the these
sections and their major subsections. In order to receive the performance and efficiency that has been
designed into the HCS-F/F4 Chipspreader, it is very important to:
A. Read this manual thoroughly before operating or servicing the Chipspreader.
B. Keep this manual in a convenient place for ready reference.
C. Not attempt to make repairs or adjustments you do not understand. If you require
additional information or service, contact your Authorized ROSCO Dealer/Distributor.
Throughout this manual references are made to the LEFT SIDE and RIGHT SIDE of the Chipspreader.
These terms are used as the HCS-F/F4 Chipspreader is viewed from the rear of the machine.
Serial Number - It is important to know the Serial Number of this equipment. The Serial Number Plate is
located on the left side of the machine below the power gate control. Record the Serial Number in the
space below. Use the Serial Number in all correspondence referring to the HCS-F/F4 Chipspreader and
when ordering parts.
Model
Serial Number
Production Year
Design Specifications - ROSCO MANUFACTURING COMPANY reserves the right to make design or
specification changes without prior notification or to make any other improvements without incurring
obligations to add them to any machine in existence.
Technical Information - ROSCO MANUFACTURING COMPANY is continuously improving its products.
The technical information found in this manual was correct at the time it was approved for publication.
However, if you find differences between your Chipspreader and the information contained in this manual,
please contact your local Authorized ROSCO Dealer/Distributor.
Introduction
1.2
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
INTRODUCTION
LIMITED WARRANTY POLICY & PROCEDURES
A.
WARRANTY
1.
If a defect in material or workmanship is found and the authorized Dealer is notified during the
waranty period, ROSCO will repair or replace any part or component of the unit or part that fails to
conform to the warranty during the warranty period.
2.
The warranty will begin upon the completion of the warranty form by the initial customer and
will expire after twelve (12) months have passed. The Warranty Card must be filled out within ten
(10) days of delivery of the unit.
3.
Engines and truck chassis are warranted by their manufacturers and may have warranty
coverage that differs from that of ROSCO.
4.
Replacement parts furnished by ROSCO are covered for the remainder of the warranty
period applicable to the unit or component in which such parts are installed.
5.
ROSCO has the right to repair any component or part before replacing it with a new part.
6.
All new replacement parts purchased by a ROSCO dealer will carry a six (6) month warranty. Remanufactured parts purchased by a ROSCO dealer will carry a ninety (90) day warranty.
B.
LIMITATIONS
ROSCO has no obligation under this warranty for:
1.
Any defects caused by misuse, misapplication, negligence, accident or failure to maintain or
use in accordance with the most current operating instructions.
2.
Unauthorized alterations.
3.
Defects or failures caused by any replacement parts or attachments not manufactured by or
apporved by ROSCO.
4.
Failure to conduct normal maintenance and operating service, including without limitation,
providing lubricants, coolant, fuel, tune-ups, inspections or adjustments.
5.
Unreasonable delay, as established by ROSCO, in making the applicable units or parts
available upon notification of a service notice ordered by ROSCO.
6.
The warranty responsibility on all engines and/or truck chassis rests with the respective
manufacturer.
7.
ROSCO may have support agreements with some engine and/or truck chassis manufacturers for warranty and parts support.
ROSCO - A LeeBoy Company
1.3
Introduction
HCS-F/F4 CHIPSPREADER
INTRODUCTION
LIMITED WARRANTY POLICY & PROCEDURES
C.
ITEMS NOT COVERED
ROSCO is not responsible for the following:
1.
Charges for travel time, mileage or overtime.
2.
Charges related to transporting the product to and from the place at which warranty work is
performed.
3.
Freight charges related to transporting repair parts to the place at which warranty work is
performed.
4.
All used units or used parts of any kind.
5.
Repairs made necessary by normal wear and tear or brought about by abuse or lack of
maintenance of the equipment, except for premature failures.
6.
Attachments not manufactured or installed by ROSCO.
7.
Liability for incidental or consequential damages of any type, including, but not limited to lost
profits or expenses of acquiring replacement equipment.
8.
Miscellaneous charges.
D.
OTHER WARRANTIES
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED,
STATUATORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS, ENGINES OR PARTS,
WITHOUT LIMITATION, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR USE OR PURPOSE. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT OR WARRANTY, OR ALLEGED NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL ROSCO BE LIABLE FOR SPECIAL, INDIDENTAL OR CONSEQUENTIAL
DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF PROFIT OR REVENUE, COST OF
CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES, DOWN TIME
COSTS, LABOR COSTS OR CLAIMS OF CUSTOMERS, PURCHASERS OR LESSEES FOR
SUCH DAMAGES.
Introduction
1.4
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
INTRODUCTION
SPECIFICATIONS: HCS-F/F4 CHIPSPREADER
Rosco Manufacturing Company is continuously improving its products. The information found in this
manual was correct at the time it was approved for publication.
DIMENSIONS
WHEEL BASE .................................................................................................... 126 inches (320 cm)
OUTSIDE TURNING RADIUS ........................................................................... 246 inches (625 cm)
HEIGHT .............................................................................................................. 100 inches (254 cm)
WIDTH (body) ..................................................................................................... 153 inches (389 cm)
MINIMUM GROUND CLEARANCE ......................................................................... 7 inches (18 cm)
OVERALL LENGTH ............................................................................................ 294 inches (747 cm)
TRACK WIDTH, front ......................................................................................... 76.5 inches (194 cm)
TRACK WIDTH, rear ............................................................................................. 91 inches (231 cm)
WEIGHT (without hopper) ................................................................................... 12,580 lbs (5706 kg)
TIRE SIZE (Std) ........................................................................................................ 385/65R x 22.50
DRIVE TRAIN
ENGINE:
Type ....................................................................................................... 6-cyl, water cooled diesel
Make and Model ................................................................................................. Cummins 6BT5.9
Displacement ................................................................................................... 359 in3 (5.88 liters)
Bore ............................................................................................................. 4.02 inches (102 mm)
Stroke .......................................................................................................... 4.72 inches (120 mm)
Power @ 2200 rpm ............................................................................................... 156 hp (116 kw)
Ignition System .................................................................................................................... 12 volt
Battery (2) ................................................................................................ 12 volt (950 CCA rated)
Alternator .................................................................................................................. 63 Amp rated
Air Cleaner ..................................................................................................dry type, dual element
Oil Filter .............................................................................................................................. full flow
Oil Capacity ...............................................................................................17.3 quarts (16.4 liters)
Idle Speed ......................................................................................................................... 600 rpm
Fuel Tank Capacity .......................................................................................50 gallons (189 liters)
Cooling System Capacity ............................................................................... 31 quarts (29 liters)
STEERING .......................................... Full Hydraulic, Orbitol Motor with Automotive Steering Wheel
HYDROSTATIC DRIVE SYSTEM:
Pump, Make and Model ..................................................................... Sauer/Sundstrand 90 series
Pump, Displacement (2) ...................................................................................... 4.57 CIR (75 cc)
Motor, Make and Model ..................................................................... Sauer/Sundstrand 51 series
Motor, Displacement .......................................................................................... 6.10 CIR (100 cc)
Torque Hub, 4 wheel drive only .................................................................................. 23.50:1 ratio
Control Handle.............................................................................................................. J.R. Merritt
Hydraulic Reservoir .....................................................................................30 gallons (113 liters)
Fluid Type ........................................................................................................................... ISO 68
Filters........................................................................................................ 10 Micron, spin-on type
Oil Cooler ................................................................................................................. flow-thru type
ROSCO - A LeeBoy Company
1.5
Introduction
HCS-F/F4 CHIPSPREADER
INTRODUCTION
AUXILIARY SYSTEMS
Pump, Tandem without Flow Control (2) ....................................................................................... Gear
Motor, Conveyor (2) ................................................................................................................ Gerotor
Motor, Spreadroll ..................................................................................................................... Gerotor
MISCELLANEOUS EQUIPMENT
Instrumentation ......................................... Oil Pressure, Coolant Temperature, Voltmeter, Hourmeter,
............................................................................ Hydraulic Temperature, Fuel Level, Tachometer
Engine Warning System ................................................. High Coolant Temperature/Low Oil Pressure
Seat (dual) .................................................................................................. Suspension with Seat Belt
Dynamic Braking, rear (4WD) ............................................................................ Dynamic Hydrostatic
Service Brakes, front ........................................................................... Hydraulic Power Assist Drum
Parking Brakes, rear (2) ................................................................ Spring Applied, Hydraulic Release
Horn .......................................................................................................................................... 12 volt
Back-up Alarm ....................................................................................... 5db above ambient to 112 db
Front Hopper Sizes:
10 ft (3.05 m) .................................................................................................... 2300 lbs (1043 kg)
11 ft (3.35 m) .................................................................................................... 2420 lbs (1098 kg)
12 ft (3.66 m) .................................................................................................... 2570 lbs (1166 kg)
13 ft (3.96 m) .................................................................................................... 2725 lbs (1236 kg)
13.5 ft (4.12 m) ................................................................................................. 2800 lbs (1270 kg)
14 ft (4.27 m) .................................................................................................... 2875 lbs (1304 kg)
14.5 ft (4.57 m) ................................................................................................. 2950 lbs (1338 kg)
15 ft (4.57 m) .................................................................................................... 3030 lbs (1374 kg)
16 ft (4.88 m) .................................................................................................... 3185 lbs (1445 kg)
OPTIONAL EQUIPMENT
Engine (200 hp) ...................................................................................................... Cummins 6BTA5.9
Lights ....................................................................................................... Work Lights, Tail and/or Turn
Rotating Beacon ........................................................................................................................ 12 volt
Ether Start (Metered System) ................................................................................................... 12 volt
Engine Shut Down System ........................................................ High Engine Temp/Low Oil Pressure
Aggregate Placement Screen ............................................................................................ Wire Mesh
Stemco Axle Seals
Second Hopper Agitator
Tires and Wheels (Single Rear) .................................................... 11.00 x 22.50 Smooth Compaction
Tires and Wheels (Dual Rear) ....................................................... 11.00 x 22.50 Smooth Compaction
Tires and Wheels (Single Rear) .......................................................... 15.00 x 22.50 Duples Flotation
Tires and Wheels (Single Rear) ............................................................ 11.50 x 22.50 Highway Tread
Introduction
1.6
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
SAFETY SYMBOLS AND SAFETY WORDS ............................................................... 2.2
GENERAL SAFETY PRECAUTIONS ....................................................................2.3 - 2.4
STARTING AND STOPPING PRECAUTIONS .............................................................. 2.4
OPERATING PRECAUTIONS ................................................................................2.4 - 2.5
MAINTENANCE PRECAUTIONS ..........................................................................2.5 - 2.6
HOT MATERIAL PRECAUTIONS ................................................................................. 2.6
HYDRAULICS SAFETY PRECAUTIONS ..................................................................... 2.6
REFUELING PRECAUTIONS ................................................................................2.6 - 2.7
BATTERY PRECAUTIONS ........................................................................................... 2.7
TIRE PRECAUTIONS .............................................................................................2.7 - 2.8
BRAKING PRECAUTIONS ....................................................................................2.8 - 2.9
STORAGE PRECAUTIONS ........................................................................................... 2.9
SAFETY DECAL INSTALLATION ................................................................................ 2.9
SIGN-OFF FORM ......................................................................................................... 2.10
SAFETY DECAL CARE AND LOCATION ....................................................... 2.11 - 2.16
ROSCO - A LeeBoy Company
2.1
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
SAFETY ALERT SYMBOLS
The Safety Alert symbol identifies
important safety messages on the
ROSCO HCS-F/F4 Chipspreader
and in its manual. When you see
this symbol, be alert to the possibility
of personal injury or death. Follow
the instructions in the safety
message.
This Safety Alert symbol means
ATTENTION ! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Why is SAFETY important to you ?
3 Big Reasons: • Accidents Disable and Kill
• Accidents Cost
• Accidents Can be Avoided
SIGNAL WORDS
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
message. The appropriate signal word for
each message has been selected using the
following guidelines:
DANGER:
An immediate and specific hazard
which WILL result in severe
personal injury or death if the
proper precautions are not taken.
WARNING
A specific hazard or unsafe
practice which COULD result in
severe personal injury or death if
proper precautions are not taken.
CAUTION
Unsafe practices which COULD
result in personal injury if proper
practices are not taken, or as a
reminder of good safety practices.
EQUIPMENT DAMAGE SYMBOL
Throughout this manual, whenever you see this “broken bolt” symbol, it means:
ATTENTION: Equipment on the machine could be damaged through improper
performance of an operation, maintenance or repair procedure.
Safety
2.2
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
You are responsible for the safe operation and maintenance of your ROSCO Chipspreader. You must
ensure that you and anyone else who is going to operate, maintain or work around the machine be
familiar with the operating and maintenance procedures. Special attention should be given to learning and
understanding the safety information contained in the manual.
In accordance with OSHA regulations 1928.51 and 1928.52, operating instructions must be provided initially
to operators or employees before allowing them to operate the ROSCO Chipspreader, and at least annually
thereafter.
The most important safety device on this equipment is a well trained and safe operator. It is his/her
responsibility to read and understand all safety and operating instructions in this manual. A person who
has not read and understood all operating and safety instructions is not qualified to operate the ROSCO
Chipspreader. An untrained operator exposes himself/herself and bystanders to possible serious injury or
death. All accidents can be avoided!
Do not modify the ROSCO Chipspreader in any way. Unauthorized modification may impair function and/
or safety and affect the working life of the equipment.
ROSCO Manufacturing Company assumes NO LIABILITY for accident or injury incurred through the
improper use of this equipment.
SAFETY PRECAUTIONS
GENERAL
machinery. They can catch on moving parts and
pull you into the machinery, causing serious injury.
Wear sturdy, rough-soled work shoes, safety
glasses and any other protective gear that is
warranted by the work
environment.
1.
Read and fully understand
the Operator's Manual and the
Safety Decals on the machine
before trying to operate or service
this equipment.
2. Have a first-aid kit available and
know how to use it.
5. Keep work area organized
and clean. Wipe up oil spills of
any kind. Keep tools and parts
off floor. Eliminate the possibility
of a fall which could
result in serious injury.
3. Keep a charged fire extinguisher
within reach whenever you work in an area
where fire may occur. Have the correct
type of extinguisher for your situation and
know how to use it.
Type A: Wood, paper, textile and rubbish
Type B: Flammable liquids
Type C: Electrical equipment
6.
Wear appropriate ear
protection when exposed to loud noise
for prolonged periods of time.
Permanent loss of hearing
can result from prolonged
exposure.
4. Wear safe work clothing.
Do not wear clothing that is
loose fitting or in poor repair
when working on machinery.
Do not wear rings or wrist
watches when working on
ROSCO - A LeeBoy Company
7. Do not hurry! Use
recommended hand holds
and steps with at least three
points of support when
2.3
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
WHEN PARKING:
1. Park the Chipspreader on level ground
whenever possible and always apply the
parking brake. On grades, park the
Chipspreader with the wheels securely blocked.
getting on and off the Chipspreader. Keep steps,
floor, hand holds and controls clean and free from
grease. Face the machine when climbing up
and down and never jump off or dismount while
the machine is in motion. Falls from the machine
can cause serious injury.
2. Before leaving the operator's station, place
the Forward/Reverse handle in neutral, turn off
all accessories, conveyor and hopper controls,
set the parking brake and shut off the engine.
8. Do not smoke around machinery.
Fuel, emulsion and the fumes from both
can explode when exposed to flame or
heat from smoking or other sources.
9. Do not get in or on top of the spread hopper
when the Chipspreader is in operation or moving.
Death or serious injury can occur from
entanglement in moving parts.
10. Always wear your seat belt.
3. Remove the ignition key when leaving the
Chipspreader parked or unattended.
OPERATING PRECAUTIONS
1. Always comply with local regulations
regarding moving equipment on public roads and
highways. DO NOT DRINK AND DRIVE and
ALWAYS USE SEAT BELTS.
STARTING AND STOPPING PRECAUTIONS
BEFORE STARTING:
1. Walk around the Chipspreader and warn all
personnel in the area before starting the
machine. Do not start until the area is clear.
Death or serious injury can occur to bystanders
from being crushed under a moving machine or
being hit by debris.
2. Know and use the hand signals required for
a particular job and know who has the
responsibility for signaling.
3. Be sure that all lights and reflectors comply
with state and local regulations. Make sure they
are clean, in good working order and are clearly
visible to all overtaking and oncoming traffic.
2. Before starting, check brakes, steering
and other control devices in accordance with
instructions. Be sure parking brake is applied,
the Forward/Reverse control is in neutral and the
right hand arm rest is down. Turn off conveyor
and hopper controls.
4.
Do not stand between the
equipment and the truck while the truck
is being coupled with the
Chipspreader. Death or serious injury
can result from being crushed between
the two machines.
3. Adjust, secure and latch the seat belt before
starting the machine. Start or operate the
machine only from the operator’s seat.
5. Do not permit riders on the Chipspreader
who are not provided with a specific seat and
seat belt. Do not ride on hopper. Death or serious
injury can result from riders falling off or under
the machine while in motion.
4. Do not bypass the Chipspreader's neutralstart system. The system must be repaired if it
malfunctions.
6. The Chipspreader is designed to operate
specifically on new seal coat surfaces which may
be slippery. Therefore, the Chipspreader is
designed with a reduced braking capability in
order to prevent scuffing new surfaces. In some
cases, the truck should assist in stopping.
WARNING: DO NOT operate the
engine in an enclosed area without
proper ventilation. Exhaust gases are
orderless and deadly.
Safety
2.4
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
On other surfaces, stopping distances must be
watched, particularly when towing a truck or going
downhill. The larger the truck, the more slippery
the surface, or steeper the grade, the longer the
stopping distance. Familiarize yourself with
these variables so that you can anticipate when
a longer stopping distance is required.
MAINTENANCE PRECAUTIONS
1. Do not attempt repairs unless trained.
Refer to manuals and experienced repair
personnel for help.
2. Wear safety glasses and
other required safety equipment
when servicing or making
repairs.
7. Observe all gauges or warning instruments.
Do not operate unit when a warning buzzer or
light is “ON”. Shut down the machine and report
the problem to a supervisor. If the failure causes
loss of control such as steering, service brakes
or engine power, stop the Chipspreader motion
as quickly as possible, apply parking brake, and
keep machine securely parked until failure is
corrected or the machine can be safely towed.
3. Follow
good
shop
practices: Keep service area
clean and dry. Be sure
electrical outlets and tools are
properly grounded. Use
adequate light for the job at
hand.
Disconnect the
battery before working on the
electrical system.
8. Drive with care. Make sure speed is
compatible with conditions. Use caution on
rough ground, slopes or when turning.
9. Be alert for hazards and obstructions such
as ditches, trees, cliffs, overhead power lines or
areas where there is danger of a slide. Be aware
of and understand the job site traffic flow patterns
and obey flagmen, road signs and signals.
4. Place all controls in neutral, apply parking
brake, shut engine off, remove
ignition key and wait for all moving
parts to stop before servicing or
repairing equipment. Death or
serious injury can occur from
entanglement in moving parts.
10. Watch for bystanders and
never allow anyone to be under
or reach through the Chipspreader
and its equipment while operating.
5. Block any working components to prevent
unexpected movement while repairs are being
made. Securely block the machine and any
components that may fall.
11. When roading a Chipspreader, know and
use required signaling devices. Use tail
lights, slow moving vehicle signs and/or a
warning beacon when traveling on public roads.
Provide an escort for roading when required.
6. Never make repairs on pressurized
components, fluid, gas or mechanical items until
the pressure has been relieved according to
instructions. Use extreme caution when
removing radiator cap, drain plug, grease fittings
or pressure taps.
12. Do not tow the Chipspreader, except to
remove from road or to load on a trailer.
7. When inflating tires, use a self-attaching
inflation chuck with remote shut-off and stand
clear of the tire.
13. When towing with the Chipspreader, only
use the Rear Truck Hitch.
8. When servicing or replacing hardened pins
etc., use a brass drift or other suitable material
between the hammer and pin. Wear appropriate
protection to prevent injury to face and eyes.
ROSCO - A LeeBoy Company
2.5
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
9. Do not operate the unit with loose wheels or
rims. Check wheel nuts periodically for tightness.
Refer to the Bolt Torque chart at the end of the
Maintenance Section of this manual.
2. Do not make repairs using tape, clamps or
cements. The hydraulic system operates under
extremely high pressure and such repairs can
fail, causing a hazardous condition.
10. Keep brakes and steering systems in good
operating condition.
3. Wear proper hand and eye protection when
searching for a high pressure leak. Use a piece
of wood or cardboard as a back stop instead of
hands to isolate and identify leaks.
Do not use your hands. Relieve
pressure on the system before
doing any repairs or disconnecting
lines, hoses or valves. Before
reapplying pressure to a hydraulic
system, make sure all lines, fittings and
couplings are tight and in good repair.
11. Make sure all guards are in
place and properly secured when
maintenance work is completed.
Death or serious injury can occur
from entanglement in unguarded
moving parts.
HOT MATERIAL PRECAUTIONS
1. Wear protective gear for face,
hands, feet and body when operating
the Chipspreader.
2. When hot asphalt touches skin, flush area
immediately with cold water. Do not apply ice
to the affected area. DO NOT ATTEMPT TO
REMOVE ASPHALT CEMENT with products
containing solvents or ammonia. Natural
seperation will occur in about 48 - 72 hours. Get
medical attention as soon as possible!
3.
Allow machine to cool
before repairing or maintaining
working components.
4. Do not remove radiator cap,
drain plugs, or service grease
fittings or pressure taps when
engine is hot. Add coolant to the
radiator and perform other service
only when the engine is stopped
and fully cooled.
4. Pressurized hydraulic fluid or oil has sufficient
force to penetrate the skin. Serious infection or
toxic reaction can develop from
hydraulic fluid piercing the skin.
If injured by a high pressure
steam or hydraulic fluid, seek
medical
attention
immediately.
REFUELING PRECAUTIONS
1. Handle fuel with care. It is highly
flammable. When refueling, keep the
hose nozzle or funnel in contact with the
metal of the fuel tank to avoid an
electrical spark igniting the fuel. Maintain
control of filler nozzle.
2. Clean up spilled fuel before restarting the
engine. A spark could ignite the spillage.
3. Do not smoke when refueling and never
refuel when the engine is running.
Do not refuel the machine near
open flame or sparks. Do not use
fuel for cleaning purposes. Death or
serious injury can occure from explosion or fire.
HYDRAULIC SYSTEMS PRECAUTIONS
1. Make sure that all components are in good
working condition. Replace any worn, cut,
abraded, flattened or crimped hoses and metal
lines.
Safety
2.6
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
4. Fill fuel tank outdoors to reduce the chance
of fumes accumulating and causing a fire
or explosion. Keep the hose nozzle or
funnel inside the tank while filling to avoid
spilling fuel. Spilled fuel is a fire hazard.
5. Use jumper cables only in
recommended
manner.
Improper use can result in
battery explosion or unexpected
Chipspreader motion. Refer to
the Engine and Battery pages of
the Maintenance Section of
this manual.
5. Prevent fires by keeping the
machine clean of accumulated
debris, grease and spilled fuel.
6. Do not fill tank to capacity. Allow room for
expansion. Expansion and spillage create a fire
hazard.
TIRE PRECAUTIONS
WARNING: DO NOT mount or
demount tires without proper training.
A violent explosion like a bomb can
occur.
7. Tighten fuel cap securely. If fuel is lost,
replace it only with the original manufacturer's
approved cap. A non-approved cap may result
in pressurization of the tank.
8. Use the correct fuel grade for the operating
season. Refer to the Hydraulic Fluid chart in the
Maintenance Section of this manual.
Follow all procedures and safety
instructions. Wall charts containing mounting
and demounting instructions for all rims are
available through the United States Department
of Transportation (DOT), Washington, D.C.
Note: When in doubt, have a qualified tire dealer or
repair service perform required tire maintenance.
BATTERY PRECAUTIONS
1. Keep all sparks and flames away
from batteries. Fumes from the battery’s
electrolyte solution is extremely
explosive. Acid propelled by an
explosion can cause blindness if it comes
in contact with eyes.
INSPECTION
1. Clean and repaint rims to stop corrosion and
to facilitate checking and tire mounting. Clean
all dirt and rust from the lock ring and gutter. This
is important to secure the lock ring in the proper
position.
2. Always wear safety glasses when working
near batteries. If you come in contact with battery
electrolyte solution, wash off immediately.
Chemical burns can cause injury.
2. Check rim components periodically for
cracks. Replace all cracked, badly worn,
damaged and severely rusted components with
new parts of the same size and type. If you are
not sure about proper mating of tire and wheel
parts, consult a rim and wheel expert. This may
be the tire man servicing your equipment or the
rim and wheel distributor in your area.
3. Do not tip batteries more
than 45 degrees to avoid spilling
electrolyte solution and causing
a chemical burn.
3. Do not rework, weld, heat or braze any rim
components that are cracked, broken or
damaged. Replace with like parts. Mixing parts
of one type with those of another is potentially
dangerous.
4. To avoid injury from a spark or short circuit,
disconnect the battery ground cable before
servicing any part of the electrical system. Failure
to do so can result in electrical shock or burns.
ROSCO - A LeeBoy Company
2.7
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
4. Do not reinflate a tire that has been run flat
without first inspecting the tire, tube, flap, rim and
wheel assembly. Double check the side ring and
the "O ring" for damage and make sure that they
are secured in the gutter before inflation.
SERVICING TIRE AND RIM ON VEHICLE
1. Do not drive an assembled or partially
assembled tire/rim over a cast spoke wheel by
hammering. STOP! Deflate and examine to
determine the reason for the improper fit. Look
for distortion or components that are not properly
locked or seated.
DEMOUNTING
1. Remove valve core to exhaust all air from
tire. Always exhaust all air from tire prior to
removing rim components or wheel components
such as nuts or rim clamps. Check the valve
stem by running a piece of wire through the stem
to make sure it is not plugged.
2. Block the tire and wheel on opposite side of
the vehicle before you place the jack in position.
Always put hardwood blocks under the jack and
crib up the vehicle in case the jack slips.
2. Do not demount a tire unless you have the
proper equipment and experience to do the job.
OPERATION
1. Do not inflate tires beyond the maximum
recommended inflation pressure.
MOUNTING AND INFLATION
1. Do not seat rings or other components by
hammering while tire is inflated or partially
inflated. Double check all components prior to
inflation.
2. Never run a vehicle on one tire of a dual
assembly. The carrying capacity of the single
tire and rim is dangerously exceeded, and
operating a vehicle in this manner can damage
the rim and tire.
2. Do not inflate a tire before all components
are properly in place. Place tire in a safety cage
and inflate to approximately 10 psi. Recheck
components for proper assembly. If assembly
is wrong, deflate and correct.
WARNING: Mismatched rim
parts are dangerous and could
cause SEVERE injury.
3. Never hammer on an inflated or partially
inflated tire/rim assembly. If assembly is proper
at 10 psi, continue to inflate to fully seat the tire
beads. Then completely deflate the tire to prevent
localized overstretching of the tube. Reinflate to
recommended operating pressure.
BRAKING PRECAUTIONS
1. The operator must become accustomed to
using the Hydrostatic Transmission to assist in
braking. This is done by moving the Speed/
Direction Joystick into the neutral position before
applying the Service Brakes with the foot pedal.
2. The Service Brakes alone are not sufficient
to stop the Chipspreader if it is operating in a
Forward or Reverse drive mode.
4. Never sit on or stand in front of a tire/rim
assembly being inflated. Use a clip-on chuck
and make sure inflation hose is long enough to
permit the person inflating the tire to stand to the
side of the tire.
CAUTION: Do not engage the park
brake while the machine is in motion.
Instantaneous damage will occur.
5. Do not hammer components with steel
hammers. Use rubber, lead, plastic or brass
faced mallets to tap components together.
Safety
2.8
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
3. Stopping distances must be carefully
anticipated when towing a truck and/or going
downhill. The larger the truck being towed or the
steeper the grade, when going downhill, the
longer it will take to stop the Chipspreader. In
some cases, the truck being towed should assist
in braking. Advise the truck driver of this
requirement.
DECAL INSTALLATION
1. Be sure that the installation area is clean and
dry. Use hot soapy water and dry the area
thoroughly before installing decals.
4. Familiarize yourself with road conditions and
road surface variables so you can anticipate
when a longer stopping distance is required.
3. For decals with no top protection paper,
decide on the decal location and remove the
smallest portion of the split backing paper.
STORAGE PRECAUTIONS
1. Store the Chipspreader in an area away from
human activity.
4. Align the decal over the specified area and
carefully press the small portion with the exposed
adhesive backing into place.
2. Do not permit children to play on or around
the stored machine! Serious injury can occur
from falling from the machine.
5. Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
decal in place.
3. Make sure the unit is stored in an area that is
firm, level and free of debris.
6. Small air pockets can be pierced with a pin
and smoothed out using the piece of decal
backing paper.
2. Decide on the exact position by taking
measurements and test fitting before you remove
any of the backing paper.
4. Store the machine inside a building or cover
securely with a weatherproof tarpaulin.
7. If the decal has a protective top paper, use
hot soapy water on the surface to which the decal
is being applied. Leave wet. After deciding on
the location, remove the backing paper and soak
the decal in clean soapy water before application.
This will help prevent air bubbles in the finished
decal.
SAFETY DECALS
1. Become familiar with the content and position
of each safety decal. Important information is
written on the decals. The location and
description of each safety decal is described or
illustrated on the following pages.
8. Smooth the decal into place with a sponge
and check for air bubbles. Small air pockets may
be pierced with a pin and smoothed out. When
the decal is completely smoothed out, carefully
remove the top paper.
2. Keep safety decals and signs clean and
legible at all times
3. Replace all missing, illegible or damaged
safety signs.
4. When replacing parts that previously
displayed a safety decal, be sure to replace the
decal.
5. Obtain safety decals or signs from your
authorized ROSCO Dealer.
ROSCO - A LeeBoy Company
2.9
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
SIGN-OFF FORM
ROSCO Manufacturing Company follows the general Safety Standard specified by the Society of Automotive
Engineers (SAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be
operating and/or servicing the SPREADPRO Chipspreader must read and clearly understand all safety,
operating and maintenance information presented in this manual. Do not operate or allow anyone to
operate this equipment until such information has been reviewed. Annually review this information before
the season start-up. Make these periodic reviews of SAFETY and OPERATION a standard practice for
all your equipment. An untrained employee is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
Chipspreaders have read and understand the information in the Operator's Manual and have been instructed
in the operation of this equipment.
Date
Safety
Employee Signature
Employer Signature
2.10
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
SAFETY DECAL LOCATIONS
The types of Safety Decals and their location on the Chip Spreader are shown in the illustrations that follow.
Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and
the area or particular function related to that area, which requires your SAFETY AWARENESS.
The numbers on the illustrations show the placement of all decals on the Chip Spreader and refer to the list
of decal parts found in the Parts Book Section of this manual. The Safety Decals are illustrated on the
following pages and use the same numbers for easy reference.
ROSCO - A LeeBoy Company
2.11
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
Safety
2.12
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
DECAL 7 --- P/N 35943
DECAL 8 --- P/N 36202
DECAL 12 --- P/N 72611
ROSCO - A LeeBoy Company
2.13
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
DECAL 14 --- P/N 72590
DECAL 17 --- P/N 72602
DECAL 19 --- P/N 72624
Safety
2.14
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
SAFETY
DECAL 20 --- P/N 72625
DECAL 21 --- P/N 72626
ROSCO - A LeeBoy Company
2.15
Safety
HCS-F/F4 CHIPSPREADER
SAFETY
DECAL 22 --- P/N 72627
DECAL 30 --- P/N 37243
Safety
2.16
ROSCO A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
GENERAL ----------------------------------------------------------------------------------------------------- 3.2
AGGREGATE SELECTION AND APPLICATION --------------------------------------------3.2 - 3.3
FUNCTIONAL DESCRIPTION ------------------------------------------------------------------ 3.4 - 3.14
HYDROSTATIC DRIVE ------------------------------------------------------------------------------- 3.4
CONVEYOR BELT ADJUSTMENT --------------------------------------------------------------- 3.5
AGGREGATE DELIVERY SYSTEM -------------------------------------------------------- 3.5 - 3.9
AUTOMATIC CONVEYOR CUT-OFF SWITCH ------------------------------------------------- 3.9
TRUCK HITCH ----------------------------------------------------------------------------------------- 3.9
CONTROL PANEL --------------------------------------------------------------------------- 3.10 - 3.12
INSTRUMENTS AND GAUGES ----------------------------------------------------------------- 3.12
CONVEYOR CONTROL SWITCHES -------------------------------------------------- 3.12 - 3.13
CONVEYOR OPERATION ------------------------------------------------------------------------- 3.13
SECOND OPERATOR CONVEYOR CONTROLS ------------------------------------------ 3.13
PREPARTION FOR USE ------------------------------------------------------------------------ 3.15 - 3.18
ATTACHING THE SPREAD HOPPER ------------------------------------------------- 3.15 - 3.16
TRUCK HITCH INSTALLATION ---------------------------------------------------------- 3.17 - 3.18
POSITIONING THE CONTROL PANEL -------------------------------------------------------- 3.18
PRE-START INSTRUCTIONS ------------------------------------------------------------------------- 3.19
OPERATING INSTRUCTIONS ---------------------------------------------------------------- 3.20 - 3.24
ENGINE START-UP ------------------------------------------------------------------------- 3.20 - 3.22
COLD WEATHER STARTING -------------------------------------------------------------------- 3.22
REMOTE SELECTION OF HOPPER GATES (OPT.) ------------------------------- 3.22 - 3.23
ELECTRO MOTIVE RADIATION INTERFERENCE ---------------------------------------- 3.23
OPERATION ON STEEP GRADES ------------------------------------------------------------- 3.24
AUTOMATIC RATE CONTROLLER --------------------------------------------------------- 3.25 - 3.32
MAIN OPERATING MODE ----------------------------------------------------------------- 3.25 - 3.28
STARTING SPREAD RATE ----------------------------------------------------------------------- 3.29
CHECKING THE APPLICATION RATE -------------------------------------------------------- 3.29
CALIBRATION OF SPREAD RATE ------------------------------------------------------------- 3.29
CALIBRATION OF SPEED RATE ------------------------------------------------------- 3.29 - 3.30
STORING SETTINGS IN MEMORY ------------------------------------------------------------- 3.31
USING MANUAL MODE ------------------------------------------------------------------- 3.31 - 3.32
TRAVEL MODE --------------------------------------------------------------------------------------- 3.32
CONTROLLER ERROR MESSAGES ---------------------------------------------------------- 3.32
ROSCO - A LeeBoy Company
3.1
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
GENERAL
The ROSCO Hydrostatic Drive Chipspreader, with front wheel drive and optional 4-wheel drive, was
designed and built to handle and accurately apply all uniform types of aggregate materials to road surfaces.
In addition, the Chipspreader was designed to permit operation by a single person, the driver, from either
side of the machine.
Note: Non-uniform materials such as sand with wet and dry spots will have an increased range of
dispersal. A non-satisfactory seal will result.
To obtain the maximum performance and efficiency designed into the Chipspreader, owners and operators
must identify and understand the function and operation of all systems and components. All functions of
the unit are covered in this section and it is vital that the operator read this entire section before operating
or servicing the unit.
The ROSCO Chipspreader may be delivered with various options installed, depending on the requirements
of the job or customer specifications. This manual describes available options, some of which may not be
included on your Chipspreader. Disregard those sections of the manual referring to equipment and features
not supplied with your unit.
AGGREGATE SELECTION AND APPLICATION
The ROSCO Chipspreader is capable of spreading
a wide variety of aggregate in the surface treatment
of asphalt pavements. Such treatments are used to
seal the asphalt surface from weathering problems
caused by water and air permeation, and as an aid
in preventing traffic wear to the pavement, thus
extending the pavement life while providing a better
non-skid surface.
The Chipspreader produces a higher duration chip
seal because of the aggregate separation effect of
the spreadroll. The rotation of the spreadroll throws
the larger aggregate ahead so they land in the asphalt
before the smaller particles. The smaller particles
then "chock" the larger particles in place. The effect
of this system is not only a chip seal with a longer
life by better bonding of all sized particles, but less
chance of particles becoming loosened by traffic and
causing damage to vehicles.
Single Surface Treatment - This treatment is
used to prevent wear and aid in waterproofing a
surface. It involves a single pass of sprayed
asphalt followed at once by a single layer of
aggregate.
Multiple Surface Treatment - This treatment
provides greater surface protection against both
traffic wear and weather. It is made by using
two or more alternating layers of asphalt and
aggregate. Each succeeding layer of aggregate
should be no more than one half the size of the
aggregate in the preceding layer.
Sand Seal - This treatment is used to provide a
tight seal against the weather and to make the
surface more skid resistant. Its construction is
comparable to a Single Surface Treatment.
MATERIAL SELECTION
TYPES OF TREATMENTS
In general, the majority of hard aggregates can be
Usually, there are three types of asphalt/aggregate used for aggregate/asphalt surface treatments.
surface treatments used. The three treatments are: Aggregate for sand seal treatment may consist of
sand or screenings. However, all aggregate should
meet the following requirements:
Operation
3.2
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
1. It should be as uniform in size as is
economical. Generally, the biggest particle
should be no more than twice the size of the
smallest particle.
4. The gate opening should be at least 2 times
(i.e. 1/2 inch aggregate needs a gate opening of
1 inch) the size of the aggregate for uniform
feeding. However, the gate opening will vary with
the size of aggregate used and the uniformity of
the aggregate. Use the 2 times aggregate
opening as a starting point and test the
spreading rate (see Starting Spread Rate) before
starting each job to make any adjustments
needed.
2. Aggregates of 1/2 inch (13 mm) or less
provide a quieter, smoother road surface. Larger
aggregate will provide a more skid-resistant
surface, but will create more noise so are most
often used in non-populated areas.
3. The best aggregate shape is cubical. Flat or
elongated shapes may be completely buried in
asphalt that is needed to hold cubical shaped
aggregate. The fewer flat or elongated shapes
in the aggregate the better.
4. Aggregate must be clean. Coatings of dust,
silt or clay prevent adhesion to the asphalt and
interfere with uniform spreading. Both problems
will lessen the life of the surface treatment.
5. Aggregate should be as dry as possible and
warm. Dry aggregate will adhere to the asphalt
better. Surface treatments are best applied when
the temperature is 50°F (10°C) or above. The
surface being treated should also be dry and
warm.
ROLLING
Chip seal treated surfaces should be rolled with
pneumatic-tired rollers only. Pneumatic-tired rollers
provide even pressure to all particles and slight
depressions in the surface. Steel drum rollers will
bridge over any small depressions in the surface or
smaller particles of aggregate. They also crush
softer particles and degrade the surface.
FINISHING A TREATED SURFACE
Light brushing with a rotary powered brush should
be done to clean the surface of excess aggregate
before traffic flow is restored. The sweeping process
should be done after the asphalt has had sufficient
time to set and bond. Early morning is a good time
to do the surface treated the day before.
6. Dry sand is best for most application. Sand
naturally holds and attracts water which makes
even application difficult. Wet sand will bridge
and therefore may not flow as required.
SPREADING THE AGGREGATE
The following steps should be taken to assure a
successful asphalt/aggregate surface treatment:
1. Have all aggregate on hand before starting
treatment.
2. Cover sprayed asphalt with aggregate within
30 seconds of spraying.
3. Spread aggregate evenly. Aggregate will not
stick more than one particle thick and excess
may actually loosen adhered aggregate by the
action of the traffic on the surface.
ROSCO - A LeeBoy Company
3.3
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
FUNCTIONAL DESCRIPTION
HYDROSTATIC DRIVE
The ROSCO Chipspreader is a diesel engine powered, dual-range hydrostatically driven aggregate
spreading machine. The hydrostatic drive system on the Chipspreader propels the unit forward and
reverse at varying speeds with dynamic braking action.
A turbocharged Cummins 6BT5.9,156 HP, is the standard equipment diesel engine in the Chipspreader.
A Cummins 6BTA5.9, 200 HP, turbocharged after-cooled engine is available as optional equipment.
Components of the hydrostatic drive system include:
F two variable displacement axial piston pumps which are direct coupled to the diesel engine.
F one high-torque bent axis hydraulic motor, at the front axle, which receives hydrostatic power for
the pumps.
F (4 WD unit only) two torque hubs coupled to the hydraulic motors, which provide 4-wheel drive to
the wheels and tires.
Three driver-selectable ground speed modes are provided to accommodate a wide range of requirements:
Low Automatic - A programmable mode that allows the operator to pre-set Chipspreader maximum
ground speed for accurate and repeatable applications. Top speed in Low Automatic is approximately
880 ft/min or 268 m/min (10 mph or 16 km/h), depending on engine and tire options. At speeds less
than the set maximum speed, the operator has full control.
Low Manual - A non-programmable mode that allows the operator to adjust Chipspreader ground
speed and direction with the Joystick. Top speed in Low Manual is approximately 880 ft/min or 268
m/min (10 mph or 16 km/h), depending on engine and tire options.
High Manual - A non-programmable mode that allows the operator to adjust Chipspreader ground
speed for travel between spreading locations. In this mode, electric controls adjust the position of the
hydraulic drive motor swash plates to provide the same effect as the high range gear in a two-speed
axle. Top speed in High Manual is approximately 1760 ft/min or 537 m/min (20 mph or 32 km/h),
depending on engine and tire options.
Note: Further details on ground speed modes can be found later in this section.
Operation
3.4
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
CONVEYOR BELT ADJUSTMENT
Proper alignment and tension adjustment of the
conveyor belts is necessary to deliver proper system
operation and maximum life from the components.
Instructions for verifying correct belt alignment and
tension can be found in the Maintenance Section of
this manual.
Pulleys - Drive, tension and suspension for the
conveyor belts are provided by various pulleys
attached to each conveyor frame. Figure 4
shows the relative location of these pulleys.
The head pulley (item 1, Fig. 4), located at
the spread hopper end, is driven by the hydraulic
motors and drives the conveyor belts.
The tail pulley (item 3, Fig. 4), located at the
receiving hopper end, can be used to adjust the
tension of the conveyor belt.
A number of trough idlers (item 2, Fig. 4),
an adjustable idler (item 4, Fig. 4) and two
rolling pulleys (item 5, Fig. 4) are located
between the head and tail pulleys to provide
suspension and tension adjustment for each
conveyor belt.
If mis-alignment or slack is noticed in a conveyor
belt, make adjustments as soon as possible to
prevent premature wear of the belt and related
components.
AGGREGATE DELIVERY SYSTEM
Components of the aggregate delivery system on
the ROSCO Chipspreader are illustrated in Figures
1, 2, and 3. In the following paragraphs, except
where other figures are referenced, the numbers in
parenthesis () refer to item numbers in these figures.
Deflectors - There are two types of deflectors
located at the spread hopper end of each
conveyor. Refer to Figure 3.
The deflector hood (1) is attached by four
bolts to the conveyor frame. This deflector is
used to control the distribution of aggregate into
the spread hopper so that, depending on the
speed of the conveyors, the aggregate lands in
the center of the hopper and doesn't spill over
the front edge. Adjustment of the deflector hood
is shown in Figure 5.
The vertical plate (2) is used to control the
stream of aggregate flow from side to side in the
hopper. Reach rods (3) are provided which allow
adjustment of both vertical plates from the right
side of the Chipspreader. When spreading with
less than the full hopper width, these vertical
plates can be adjusted to direct aggregate flow
to the engaged (active) cut-off gates.
A. Receiving Hopper
Hopper - Aggregate material is delivered by a
dump truck into the 3.5 yd³ (2.68 m³) capacity
rear hopper known as the receiving hopper
(13). The receiving hopper is equipped with
rubber sealing skirts (14) to seal the receiving
hopper to the truck dump box during operation.
Feed Gates - A feed gate (12) is provided in the
receiving hopper for each conveyor to permit
control over the amount of aggregate being
conveyed to the spread hopper.
B. Conveyors
Belts - Two hydraulic motor-driven 20 inch (508
mm) wide conveyor belts (10) move the
aggregate from the receiving hopper to the front
spread hopper. The conveyor drive motors (16) C. Spread Hopper
are mounted on top of the conveyor assembly The spread hopper is attached to the front of the
at the front of the Chipspreader.
Chipspreader and is responsible for accurate
application of the aggregate to the road surface.
Chute Lining - Rubber chute liners (9) seal each Spread hoppers are available in various widths from
side of the conveyors to prevent spillage of 10 to 16 feet (3 to 5 meters) to meet customer or job
aggregate. The chute liners are held in place by specifications.
channel strips (8) bolted to the conveyor frame.
The chute liners can be adjusted to maintain even
contact with the conveyor belts.
ROSCO - A LeeBoy Company
3.5
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 1
Chip Spreader - Top View
1. Deflector Hood
2. Vertical Plate Deflector
3. Vertical Deflector Reach Rods
4. Cut-Off Gate Levers
5. Reject Screens
6. Spread Hopper
7. Agitator Shaft
8. Channel Strip
9. Chute Liner
Operation
10. Conveyor Belt
11. Feed Gate Adjuster
12. Feed Gate
13. Receiving Hopper
15. Motor, Agitator/Spreadroll
16. Motor, Conveyor
17. Auxiliary Conveyor Switches
22. Lagging Skirts
3.6
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 2
Chip Spreader - Rear View
1. Deflector Hood
2. Vertical Plate Deflector
3. Vertical Deflector Reach Rod
6. Spread Hopper
10. Conveyor Belt
14. Sealing Skirts
16. Motor, Conveyor
19. Auto Conveyor Belt Cut-Off Switches
20. Truck Hitch
21. Belt Wiper
Figure 3
Chip Spreader - Front View
ROSCO - A LeeBoy Company
3.7
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 4
Conveyor Pulley Schematic
Figure 5
Deflector Hood Adjustment
Operation
3.8
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
Reject Screens - At the top of the spread hopper
are reject screens (5), also known as grizzly
screens, which prevent oversized aggregate,
sticks or other debris from entering the hopper.
Agitator - An agitator shaft (7) is located inside
the spread hopper which rotates to keep the
aggregate flowing to the spreadroll and prevent
"bridging". The agitator and the spreadroll are
driven by a hydraulic motor (15) through a
sprocket gear and chain arrangement.
equipment. The pedal (or lever) controls the height
of the hitch to attach to the truck pull bar. The hitch
will automatically lock and can be released by using
the push button located on the control panel
(Item 42, figure 6) or, if equipped, the optional button
at the right walkway.
Further details on the truck hitch and instructions
for installing the truck pull bar can be found in this
section of the manual. (See "Truck Hitch Installation").
Cut-off Gates - Cut-off gates, in 6 and 12 inch
(152 and 305 mm) widths, on the spreadroll allow
spreading width adjustments from 6 inch (152
mm) to the full width of the hopper. The operator
can engage or disengage individual cut-off gates
with hand operated cut-off gate levers (4).
When engaged (active), the cut-off gates are
opened and closed by an electro-hydraulic power
gate control system which is operated by the
driver (See "Operating Instructions").
Spreadroll - The spreadroll forms the bottom of
the spread hopper. When the spreadroll is
rotating, it moves the aggregate out of the hopper
through the cut-off gate openings and onto the
road surface.
AUTOMATIC CONVEYOR CUT-OFF SWITCH
The automatic conveyor cut-off switch (19) is a
limit switch located at the hopper that automatically
shuts off the conveyors when needed while the unit
is being controlled by a single operator. This switch
is tripped when the paddle that is connected to it is
pushed by a build up of aggregate. It is released as
the spread hopper empties.
TRUCK HITCH
The ROSCO Chipspreader is equipped with a
positive-latching, hydraulic-release truck hitch (20),
that secures the Chipspreader to a pull bar on the
dump truck.
The left-hand foot pedal at each driver's station
operates the truck hitch. A hitch control lever at the
right front operator's walkway is available as optional
ROSCO - A LeeBoy Company
3.9
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
CONTROL PANEL
The numbers in parenthesis () refer to item
numbers in Fig. 6. The intended use of this unit is
to spread aggregate at a precise rate. This is
accomplished by using a processor to monitor the
speed of the unit and the position of the hopper gates.
The speed sensor is mounted in one of the wheel
motors and the gate position sensor is located on
the right side of the aggregate hopper at the end of
the actuating shaft. The joystick (60) controls the
speed and direction of travel. The rocker switch on
top of the joystick opens and closes the hopper
gates. The gates will close automatically when the
joystick is returned to NEUTRAL position, however
the gates will not open automatically.
Operation Mode
This unit is intended to be operated in AUTO (50) for
all operations, except when roading the unit from one
location to another. The screen below is the
operating screen (61).
0352 C .375 022.5 01
FPM M SIZE PSY MEM
You can change these settings anytime the top line
is flashing. (See detailed instructions later in this
section). These settings can be changed while the
unit is in motion, however the desired change must
be flashing.
“FPM” (feet per minute) is the fastest speed the
joystick will develop in AUTO. If the "FPM" value is
set to zero, the machine will not move. The operator
controls the speed and ramping (acceleration/
deceleration) with the joystick. If the joystick is at
full stroke, the unit will maintain the "FPM" setting.
You can place the joystick in an intermediate position
and operate.
“PSY” (pounds per square yard) is the amount of
material you wish to distribute. If “PSY” is flashing,
the unit is traveling too fast to distribute the amount
of aggregate specified (“PSY”). Decrease your
"FPM" to correct this problem.
“MEM” (memory) is saved settings of "M", "SIZE",
"PSY" and calibration numbers. “FPM” is not saved.
Details on setting calibration numbers are found in
the "Auto Rate Controller" chapter of this section.
MANUAL mode (50) is used only if the processor
and/or the unit is not functioning correctly in AUTO
mode. You can manually open or close the gates in
this mode, but the gates will not automatically close
if the joystick is moved to the NEUTRAL position.
This mode would allow you to finish a job if the
processor fails.
TRAVEL mode (50) is for moving the unit from one
site to another. No chipping operation can be
performed in this mode.
Automatic Rate Control
Before attempting operation, become familiar with
the functions of the toggle switches (74), (74A), (74B)
on the controller. The switches are used to move
from screen to screen, as well as input data into the
controller, and are designed to give the operator a
more accurate and efficient means of controlling
aggregate flow. (See "Automatic Rate Controller"
later in this section for detailed instructions.)
“M” is the type of material you are spreading. “C” is
crushed rock and “P” is pit gravel.
SCREEN Toggle Switch (74)
Moving the switch to INC activates the display
functions from left to right and moves you to the
previous screen.
Moving the switch to DEC activates the display
functions from right to left and moves you to the
next screen.
“SIZE” is the size (decimal of an inch) of the
aggregate being applied. This function will flash if
the speed is too slow to distribute the correct "PSY"
setting. The gates will not open if "SIZE" is flashing.
Operation
3.10
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 6
Chip Spreader - Control Panel
ROSCO - A LeeBoy Company
3.11
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
DATA Toggle Switch (74A)
Moving the switch to INC increases the value of
the flashing display.
OFF turns the spreadroll off.
Moving the switch to DEC decreases the value
of the flashing display.
ON turns the spreadroll on independently of
the joystick. This means that the spreadroll will
be active even if the unit is not moving.
TOTAL Toggle Switch (74B)
The TOTAL Toggle Switch has two positions.
MODE, when used in combination with the DATA
Toggle Switch DEC changes screen displays.
Park Brake Switch and Light (51). This switch
applies the spring applied, hydraulic-released
brake. When the switch is on and the brake is
applied, the indicator light (1) will come on.
CLEAR is used to clear or save data depending
on the instructions. Activate the CLEAR function
only when the unit is in NEUTRAL.
ATTENTION: If the park brake indicator light comes
on while the unit is in operation, it
means there is a loss of hydraulic
pressure. The unit should be
immediately moved to a safe area and
shut down and the problem fixed. Refer
to the Trouble Shooting Section for
corrective action.
CAUTION: If CLEAR is activated
when the unit is moving, the unit will
come to a sudden stop.
INSTRUMENTS AND GAUGES
The Chipspreader is equipped with analog gauges
to monitor the engine and hydrostatic drive system.
The unit is also equipped with an alarm system to
alert the operator of the following conditions:
F hydraulic oil temp (36) is 210° F (99° C) or
higher
F engine oil pressure (34) is 5 PSI or lower
F engine coolant temp (35) is 210° F (99° C)
or higher
If an alarm point is reached, the system warning
(41) will light up and a buzzer will sound.
Other gauges include a volt meter (40), a
tachometer (54) and a fuel gauge (37).
CONVEYOR CONTROL SWITCHES
The conveyor control switches (63) are used in
conjunction with conveyor controls located above
the right hand conveyor. (See figure 7.) They control
the engagement and speed of the conveyors. The
switches on the panel allow the operator to control
the right and left conveyors individually. There are
three operating positions:
AUTO - The conveyor(s) will automatically
shut off when the joystick (60) is returned to
NEUTRAL and will engage when the joystick is
moved forward. This mode also permits the
conveyors to be turned on/off using the paddle
switches at the spread hopper. (See Automatic
Conveyor Cut-Off Switches). This maintains a
constant material supply in the hopper.
Other control switches on the panel include:
Spreadroll Switch and Indicator Light (101).
This switch has three positions of operation.
AUTO is the normal operating position. In
this mode the spreadroll will start and stop with
the joystick (60). When the joystick is moved
forward, the spreadroll engages and when the
joystick is returned to NEUTRAL, the spreadroll
automatically stops.
Operation
3.12
OFF turns off each conveyor individually.
MANUAL allows a second operator to
control the conveyors with the Second Operator
Conveyor Controls located above the right hand
conveyor near the spread hopper end. This
mode also allows a single operator to override
the automatic cut-off switches.
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
Speed control knobs (98) are used to adjust the
conveyor speed. Rotating the knob clockwise
increases the speed and rotating the knob counterclockwise decreases the conveyor speed.
CONVEYOR OPERATION
The conveyor speed may be adjusted to match the
spread needs of the machine. The proper conveyor
speed is slightly faster than the machine spread
requirements. At this speed, the conveyors will run
nearly continously, stopping infrequently to insure
the aggregate does not over flow in the hoppers.
ATTENTION: The conveyor system
can be damaged by setting the
conveyor speed too high. This causes
the conveyors to start and stop
continously which shocks the system
repeatedly.
Second Operator Controls
SECOND OPERATOR CONVEYOR CONTROLS
As previously stated, controls for the second
operator are located on the right side of the
Chipspreader near the spread hopper end of the
conveyors. (See figure 7.) There are two toggle
switches which allow the operator to control each
conveyor individually. There also may be an optional
push button release to allow the second operator to
release the truck hitch. (See figure opposite.)
ROSCO - A LeeBoy Company
3.13
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 7
Chip Spreader Second Operator Control
Location
Operation
3.14
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
PREPARATION FOR USE
The following procedures are necessary to prepare the ROSCO Chipspreader for initial operation. They
will also be needed any time one or all of the components are removed for repair, moving or storage.
ATTACHING THE SPREAD HOPPER
See figure 8 for illustrations of each step.
ATTENTION: To avoid interference
with the lifting boom, the gravel
deflector adjustment bars must be
disconnected while attaching hopper.
Step D - Make sure the assist chain attached to
the front lifting eye (4) will not interfere with
moving the spread hopper. With tension on the
lifting chain, move the lifting vehicle toward the
Chipspreader which will tip the hopper back into
position. Insert the locking pins (1) and rotate to
insure the handle is behind the lug welded to the
frame. This prevents the pin from moving out.
CAUTION: Verify that lifting
equipment is capable of easily lifting
and moving the hopper into position.
The lifting equipment must have a
minimum capacity rating of 2 tons Attach the hopper drive motor hydraulic hoses and
(4000 lbs. or 1815 kg).
plug in electrical connections.
Step A - Verify that the locking pins (1) are
removed. Lift the spread hopper using the two
lifting eyes (2). While the front of the hopper is
tipped slightly forward, engage the lip on the back
of the hopper with the hopper seat (3) on the
Chipspreader frame. An assist chain can be
fastened between the front lifting eye (4) and
the hook to prevent the spread hopper from
tipping too far forward.
Step B - Attach assist chain between the front
lifting eye (4) of the hopper and the front of the
Chipspreader Release tension on the lifting
chain.
Step C - Move the lifting chain to the front lifting
eye (4) of the hopper. Then lift the boom to put
tension on the lifting chain.
ROSCO - A LeeBoy Company
3.15
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
Assist
Chain
Lift
Chain
Assist
Chain
Lift
Chain
Assist
Chain
Lift
Chain
Lift
Chain
Figure 8
Chip Spreader - Spread Hopper Attachment
Operation
3.16
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 9
Chip Spreader - Truck Hitch Installation
ROSCO - A LeeBoy Company
3.17
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
TRUCK HITCH INSTALLATION
The truck hitch on the Chipspreader is provided to
keep the truck close to the receiving (rear) hopper.
The success of the entire spreading function is
directly related to this hook-up, and care should be
taken to insure the accuracy of the hook-up with
every truck that will be working with the
Chipspreader.
POSITIONING THE CONTROL PANEL
The control panel and steering wheel are designed
to be positioned from either the left or right side of
the Chipspreader. To position from either the right or
left side, follow these steps:
Figure 9 illustrates the relative dimensions of various
components and shows the general relationship of
the Chipspreader and the truck when they are
hooked together. This information should be used
to determine where on the truck to mount the pull
bar so that a good hook-up can be achieved.
2. While rotating the boom, guide the control
panel into position.
1. To move the control panel, pull the pin handle
on the control panel boom and rotate to lock up.
3. When positioned, release the boom pin
handle and verify that is has engaged the hole.
4. To position the steering wheel, pull the spring
pin on the steering wheel arm and rotate the
steering wheel to the desired position and release
the pin. Verify that it is engaged in the hole.
Note: The height of the pull bar is shown with the
truck loaded. As all trucks are different, it is
impossible for ROSCO to manufacture pull bar
components as stock items to send with the
Chipspreader.
In general, the tailgate of the truck bed must be set
8"(203.2 mm) inside of the retaining rubber skirt of
the Chipspreader when the bed is raised. Frame
lengths vary, the overhang of the dump bed on the
frame varies, and the relationship of the rear wheels
to the frame varies among trucks. Therefore, a
check of each truck bed in relation to the
Chipspreader receiving hopper must be made.
On large, tandem axle trucks, the frame, rear wheels
and often the gate of the dump bed are on the same
vertical line. In such cases, it will be necessary to
install extensions to the truck bed to insure a proper
seal when in the dumping position. When these
conditions arise, hitches should be installed/located
to allow a minimum of 2 to 2½ inches (50.8 to 63.5
mm) clearance between the rear truck tire and the
bumper member of the Chipspreader.
Operation
3.18
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
PRE-START INSTRUCTIONS
Prior to using the ROSCO Chipspreader, the operator should familiarize himself with all the features and
controls of the Chipspreader as described in the "Functional Description". Also, it is important to become
familiar with the safety considerations found in the Safety Section of this manual.
PROCEDURES
To assure proper performance, the following daily
inspection should be performed before putting the
Chipspreader into operation. Consult the
Maintenance Section of this manual for details of
these procedures.
1. Check all fluid levels as detailed in the
Maintenance Section of this manual including the
following:
F Check engine crankcase oil. Add if low.
Do not overfill.
F Check hydraulic oil reservoir. Add if low.
F Check engine diesel fuel tank. Add if low.
F Check engine coolant level at the radiator.
Fill if low.
2. Drain the engine fuel/water separator on the
fuel filter.
3. Check the engine air filter restriction indicator.
Clean or replace filter element(s) if indicator
shows red or above 35 Hg.
4. Check tire pressure. Maintain even pressure
in all tires.
5. Check Chipspreader for loose bolts or signs
of leaking hoses. Refer to the Maintenance
Section for leak inspection procedures.
ATTENTION: Know the location and
function of the controls before starting
the engine. Refer to diagrams in this
section for the position of all operating
controls and system monitoring
gauges.
ROSCO - A LeeBoy Company
3.19
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
OPERATING INSTRUCTIONS
The ROSCO Chipspreader is ready for operation after all procedures of the "Preparation for Use" and
"Pre-start Instruction" sections have been performed.
7. Turn the ignition switch key (44) to activate
the engine starter. As soon as the engine starts,
release the switch. If the weather is cold, see
"Cold Weather Starting" instructions later in this
section.
ENGINE START-UP
In the following procedures, item numbers listed in
parenthesis () refer to Figure 10 which illustrates the
location of the operator controls on the control dash
panel.
ATTENTION: Do not crank the
engine for more than 30 seconds at a
time. Starter failure may result from
continuous cranking.
1. To obtain the desired spreading width,
engage the required spread hopper gate handles
by moving them to the right as you face the
hopper.
DANGER: Never walk in front of the unit to operate
the gates while spreading operation is being
performed or while unit is in motion.
Should a person fall while walking in
front of the unit during operation, the
operator would not be able to see or
hear them and serious injury or death
would occur.
Note: If the starter doesn't turn the engine over, shut
off the ignition key immediately and make no further
attempts to start the engine until the condition is
corrected. Refer to the Trouble Shooting Section in
this manual (or the Cummins Diesel Engine
manual) for possible solutions. For further trouble
analysis, contact your Cummins Diesel Engine
Service Dealer.
2. Mount the driver's station, fasten the seat belt
and become familiar with the location of all
controls.
CAUTION: Wear the provided seat belt
when operating the Chipspreader.
3. Verify that the conveyor control (63) and
the spreadroll switches (101) are in the OFF
position.
4. Place the joystick (60) in the NEUTRAL
position.
5. Turn the park brake switch (51) to the ON
position.
6. Set the engine throttle to ½ speed.
Operation
3.20
ATTENTION: Allow the starter to
cool down for 2 minutes between
unsuccessful attempts to start the
engine. Failure to follow these
guidelines may result in burning out
the starter motor.
8. Move the engine throttle to "IDLE" position
as soon as the engine starts.
9. Check the various gauges on the control
panel for proper readings and investigate if any
mode is not functioning properly.
ATTENTION: Be sure oil pressure
is observed within 15 seconds after
starting the engine. If no oil pressure
is shown on the gauge in 15 seconds,
shut down the engine and determine
the cause.
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
Figure 10
Chip Spreader - Control Panel
ROSCO - A LeeBoy Company
3.21
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
ATTENTION: Avoid idling the engine for more than If the unit is equipped with an Automatic Ether
10 minutes. Long periods of idling can be harmful to Injection system, follow the described steps for
your engine because combustion starting in cold weather.
chamber temperatures can drop so
low that the fuel may not burn
1. Put the unit in NEUTRAL and set the parking
completely. Unburned fuel will dilute
brake.
the crankcase oil, reducing its viscosity
and ability to protect the engine.
2. Set throttle at IDLE.
COLD WEATHER STARTING
The direct-injected Cummins Diesel Engine starts
well in cold weather. If it is necessary to use ether
as a starting aid, do it promptly. Read and follow the
steps below and on the ether manufacturer’s
recommendations for safe and effective use.
1. Place unit in NEUTRAL and set the parking
brake.
3. While cranking the engine, inject a metered
amount of ether by pushing the Ether Injection
Button on the control panel.
4. Be sure the engine oil pressure is indicated
on the gauge within 30 seconds after starting.
5. Never inject ether for more than 2 seconds
at a time.
2. Set throttle to IDLE.
REMOTE SELECTION OF HOPPER GATES
3. Have another person crank the engine while (optional)
you spray starting fluid into the air cleaner for no The remote selection of individual hopper gates is
more than two (2) seconds at a time.
an electrical/hydraulic function.
ATTENTION: NEVER remove the air
filter element and spray ether directly
into the air inlet piping or the intake
manifold.
The feature allows for better control of spread width
and requires less adjustment time from the operator.
It also eliminates the need for a walkway above the
hopper from which the operator opens and closes
the gates manually.
4. Be sure that engine oil pressure is indicated
on the gauge within 30 seconds after starting.
From his normal station, the operator can elect to
open or close individual gates. The gates are
DANGER: Never use ether near open numbered from left to right when viewed from the
flames or with pre-heater or glow-plugs. operator's station.
The combination can cause an
explosion.
WARNING: Do not inhale ether fumes,
as they are harmful.
ATTENTION: Do not use excessive
amounts (spray for more than two (2)
seconds per time) of ether starting fluid
when starting the engine. The use of
too much ether will cause engine
damage.
Operation
3.22
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
The operator controls the spread width of the
Chipspreader by means of toggle switches on the
control console of the operator's station. Each gate
is selected to be opened or closed by means of
toggle switches located on the control panel.
A Master Switch is also located on this panel.
To achieve the best results from this feature:
1. When starting a new spread, determine the
width and the number of gates needed to achieve
the desired spread.
2. Select the desired gate or gates to be opened
by placing the coordinating numbered toggle
switch in the up OPEN position. Leave all other
gate switches in the OFF position.
DANGER: Never walk in front of the unit to operate
the gates while spreading operation is being
preformed or while unit is in motion.
Should a person fall while walking in
front of the unit during operation, the
operator would not be able to see or
hear them and serious injury or death
would occur.
ELECTRO
MOTIVE
RADIATION
INTERFERENCE
High Electro Motive Radiation (EMR) produced by
citizen band radios and other sources can interfere
with the function of the on-board computer. EMR
causes stray voltages to be induced in the signals
to and from the computer. As a result, the machine
could unexpectedly speed up and/or the application
rate could suddenly change.
3. Place the master switch in the up OPEN
position. This activates the selected gates.
WARNING: The machine should be
tested at a remote site if EMR is
present to insure that there are no
abrupt movements or extreme levels
of application.
4. Proceeded with your spreading operation.
5. If it becomes necessary while spreading to
adjust the spread width, simply select OPEN to
open a new gate or OFF to close a gate. Placing
a toggle switch in the down OFF position will
prevent the gate from opening.
Possible solutions for problems caused by EMR
include:
1. Remove the source of the radiation.
6. The full hopper width may be used by placing
all toggle switches in the up OPEN position.
2. Move the source of the radiation away from
the computer area.
7. Placing the master switch in the OFF position
will deactivate all gates.
3. Shield the computer and/or the wiring in metal
enclosures, particularly the power lead going to
the computer.
To Stop Spreading
The operator may stop the spreading operation by
putting the Master Switch in the OFF or down
position.
The Chipspreader will also close the gates
automatically when the forward/reverse joy stick is
brought to the NEUTRAL position.
ROSCO - A LeeBoy Company
3.23
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
OPERATION ON STEEP GRADES
Operation on hills with a 10% or higher grade
requires special techniques to avoid wheels slipping
when accelerating up slope or stopping down slope.
CAUTION: Operation on steep grades
can cause death or serious injury due
to jackknifing and unit runaways.
Review this section carefully and do not
operate on grades with poor surfaces
and deep ditches.
Wheel slippage causes mat marking as well. Usually
only one wheel slips during acceleration and climbing
on steep grades, but both wheels may slip on
stopping. The most common cause is the tractive
effort of the tires exceeding the friction of the tires to
the road surface.
Wheel slippage can also be elimated by one or more
of the following techniques:
1) The operator can increase the weight on the
driving axle by filling the rear hopper to maximum
capacity prior to take-off and during stopping.
2) When stopping on steep down-hill grades
(10% or more) the truck driver can assist the
operator by lightly applying the truck brakes.
When climbing steep grades the truck operator may
shift into reverse and push lightly. On some grades
the Chipspreader can operate alone, spreading the
rock contained on the unit. On long, steep grades,
the chipping operation may be performed down hill,
taking all necessary precautions to prevent
jackknifing and run aways.
The ROSCO Chipspreader's hydraulic system
eliminates the possibility of wheel slippage when the
machine is fully loaded with aggregate. The multifunction valves on the wheel motor drive pumps are
set to limit the pressure that creates the traction
effort. For most applications the forward pressure
is set at 4500 psi and the reverse pressure to 2900
psi. However, the settings will depend on the friction
created by the material being spread.
ATTENTION: Increasing the pressure
on the multi-function valves of the
wheel motor drive pumps can cause
the wheels to slip or skid, marking the
mat. The pressures must be set so the
wheels will not spin, but will create
maximum pull.
You may vary these settings slightly so the machine
will pull up the steepest possible grade without
slipping. Caution must be used to avoid excessively
increasing the pressure settings to pull up steep
grades. A slight increase in pressure above the
optimum will cause the wheels to mark the mat
during start up on level ground and when climbing
steep grades.
When the Chipspreader is operated on a slope
steeper than it can climb, the pumps hold a constant
maximum pressure but will not put out any flow. The
machine stops moving and the engine unloads.
Operation
3.24
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
To achieve the best results from this unit, the operator must become comfortable with the operation of the
Chipspreader's Automatic Rate Controller. The following section will give you detailed instructions on the
proper way to use the Automatic Rate Controller. Keep these instructions handy for the operator at all
times for easy reference. Proper spreading operation requires a thorough understanding of the capabilities
and operation of all components of the Chipspreader. With proper maintenance and operation, the
Chipspreader should give years of service.
There are three things an operator should be aware of before starting the spreading operation.
F First - Most of the following functions may be performed without the engine running, however, the
key switch must be on. This is a good way to acquaint an operator with the different screens and how
to move from one screen to another.
F Second - When the key is turned OFF, the display will stay illuminated for 5 seconds to allow the
controller to compile and save data.
F Third - Do not perform any data saving functions (CLEAR) while unit is in motion. This will cause
the unit to come to a sudden stop.
AUTOMATIC RATE CONTROLLER
MAIN OPERATING MODE
When you first turn on the key, the main operating
screens will be the first group you see. Other mode
screens will be explained later in this section.
Screen 2: Displays the current settings. This
display is the Main Operating Screen. If the
current settings are OK, proceed to step 2.
STEP 1.
Select AUTO mode with the
Operation Mode (50) toggle switch on the lower
left side of the control panel. In this mode, the unit
will function only in low range and forward direction.
Screen 1: Displays the "READ OPERATOR'S
BOOK" screen and holds it for 5 seconds. Then
the display will automatically display "NEUTRAL
POSITION" if the joystick is in neutral.
If settings need to be changed:
a. Move SCREEN toggle (74) to DEC (down)
two times. The speed above "FPM" (feet per
minute) flashes.
1)
When flashing, you can increase or
decrease the maximum travel speed by
using the DATA toggle (74A). This function
is possible only when the machine is in
motion.
2)
The "FPM" function will display the
Miles Per Hour when in Manual or Travel
As soon as the joystick control handle is moved
slightlyforward, Screen 2 will display.
ROSCO - A LeeBoy Company
3.25
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
Operation Mode and the speed of travel is
over 800 FPM. This information will be
displayed as screen 5 for MANUAL or
screen 6 for TRAVEL.
d. Move the SCREEN toggle (74) to DEC again
to show the "PSY". (pounds per square yards)
1)
When the "PSY" function is active,
the rate above "PSY" flashes.
b. Move the SCREEN toggle (74) to DEC again
to display Material Type.
1)
When the Material Type is active, the
letter above "M" will flash.
2)
Use the DATA toggle (74A) to select
the desired rate of application.
2) Use the DATA toggle (74A) to select the
type of aggregate to be used - "C" for chip
rock or "P" for pit gravel.
c. Move the SCREEN toggle (74) to DEC to
the Material Size.
1)
When the Material Size is active, the
number above "SIZE" flashes.
2)
Use the DATA toggle (74A) to select
the desired aggregate size. The sizes include
the following: .250, .375, .500, .625, .750,
1.00, 1.25, 1.50 inches (6.35, 9.525, 12.7,
15.87, 19.05, 25.40, 31.75, 38.10 mm).
Operation
3.26
e. Move the SCREEN toggle (74) once more
to activate the "MEMORY" settings. This function
allows you to select material, size and rate from
memory. There are a total of 8 possible memory
settings.
1)
When the Memory function is active,
the number above "MEM" flashes.
2)
Select the desired memory setting
with the DATA toggle (74A). You may scroll
through the different displays to check the
current memory settings.
3)
If the rate ("PSY") does not match the
rate applied, calibrate the rate and hold the
TOTAL toggle (74B) in the CLEAR (down)
position while memory is flashing to save the
calibrated rate in the memory.
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
4)
If you need to change the saved
Memory settings, see section "Storing
Settings In Memory From The Main Screen"
later in this section.
Screen 4: Displays "TOTALS" of Materials Used.
f. If you want to stop here, move the SCREEN
toggle (74) to INC until you return to the neutral
position. You will move backwards through the
Main Operating Screen.
If you want to check the Hopper Width, move
the SCREEN toggle (74) to DEC to call up
Screen 3.
a. Move the SCREEN toggle (74) to DEC to
activate screen 4.
Screen 3: Displays Hopper Width and Gate
Opening sizes.
b. To clear totals, hold the TOTAL toggle (74B)
in the CLEAR position. Totals can only be
cleared in this screen.
c. Move the SCREEN toggle (74) to DEC to
return to the neutral position.
Screen 5: Displays "FPM" and "MANUAL" mode.
a. Move the SCREEN toggle (74) to DEC to
activate Hopper Width.
1)
When the Hopper Width function is
active, the number above "HOPPER"
flashes.
2)
Use the DATA toggle (74A) to select
the Hopper Width per gates open. Be sure
to use the actual width desired and not the
hopper width unless the full hopper width is
needed for the job.
Screen 6: Displays "MPH" and "TRAVEL" mode.
Note: Hopper Width is used for calculation purposes
only.
b. The Gate Open function displays the gate
opening at a specific speed ( "FPM" ). This
function is set automatically and is for reference
only.
ROSCO - A LeeBoy Company
3.27
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
STEP 2.
Increase the throttle to maximum
RPM. Using maximum throttle is necessary to insure
proper operation of all circuits.
STEP 3.
Push the joystick forward, until
preset speed is reached. When joystick is fully
stroked, the preset speed should be reached.
a. There is a rocker switch on the joystick to
control the gates. Moving the rocker switch to
the right will open the gates to the preset rate of
application in relation to the ground speed.
Moving the rocker switch to the left will close
the gates when the operator wishes. The gates
will automatically close when the joystick is
moved to NEUTRAL.
Note: The gates will not function correctly if the
engine is not at maximum RPM.
b. When the Chipspreader's actual speed falls
below the minimum ground speed for the material
being applied, the number above "SIZE" will flash
to alert the operator, and the gates will close as
the accurate lay down of the aggregate can not
be assured.
STEP 4.
Moving the joystick back will
decrease the speed and adjust the gate opening for
that speed.
a. The gates will not open until the minimum gate
opening for the rock size being applied is
reached. When the minimum gate opening is
reached, the gates will fully close and the
spreadroll will stop.
Operation
3.28
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
STARTING SPREAD RATE
To determine an acceptable starting rate, completely
cover a 3 foot by 3 foot (1 meter by 1 meter) board
with the aggregate to be used in a layer one stone
deep. Then remove the aggregate and weigh it. This
will give you the pounds per square yard (.45 kg per
square meter) required. This rate may need to be
adjusted on the job, but remember, do not use more
aggregate than is required for the job.
CHECKING THE APPLICATION RATE
To check the application rate, the Chipspreader with
truck attached may be driven over a square yard
(square meter) of cloth and the aggregate weighed.
This will give you the rate actually being spread.
Screen 2: Displays "ENTER TEST RATE".
Another test is to measure the area that a weighed
truckload of material covers. Divide the weight of
the load in pounds (.45 kg) by the area covered in
square yards (square meters). This will give you
the pounds per square yard (.45 kg per square
meter).
a. Move SCREEN toggle (74) to DEC until the
value below "ENTER TEST RATE" flashes.
Move the DATA toggle (74A) to the correct
pounds per square yard value obtained by the
test pass. (This rate is obtained by weighing the
aggregate applied in a three foot by three foot
pass).
Example:
Rate required: 25 lbs/sq. yd. (11 kg/sq.m)
Truck load weight: 12,000lbs.
or ( approx. 5400 kg)
Area covered: 300 ft. x 12 ft. = 3600 sq. ft. = 400
sq. yds.
or ( approx. 90 m x 4 m = 360 sq. m )
Actual rate:
12000 lbs / 400 sq yds = 30 lbs / sq yd
or (5400 kg / 360 sq m = 15 kg / sq m)
CALIBRATION OF SPEED RATE
Hold the TOTAL toggle (74B) at MODE (up) and
the DATA toggle (74A) in the DEC (down) position
to call up this mode on the screen.
Screens 3, 4 and 5: Are used to calibrate speed
and/or distance traveled. Move the machine to
a pre-measured starting point (example 100 feet).
Move the Operation Mode toggle (50) to
MANUAL.
The actual rate is higher than needed. This number
is entered at Screen 2, at "ENTER TEST RATE".
CALIBRATION OF SPREAD RATE
Hold the TOTAL toggle (74B) at MODE (up) and
the DATA toggle (74A) in the DEC (down) position
to call up this mode on the screen.
To Calibrate use the steps as follows:
a. Move the SCREEN toggle (74) to DEC to
call up Screen 3. Move TOTAL toggle (74B) to
CLEAR twice (2) to start calibration.
Screen 1: Displays the heading "CALIBRATION
MODE".
ROSCO - A LeeBoy Company
3.29
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
Move the DATA toggle (74A) to INC to exit
without saving the information. To exit and save
the data, move the DATA toggle (74A) to DEC
and hold until the controller exits this mode. If
you reenter the calibration mode, the numbers
you just entered will not appear on the screen
as they are used by the program for callibration
only.
CAUTION: IF CLEAR is activated when
the unit is moving, the unit will come to
a sudden stop.
Screen 4 will appear with "DISTANCE = 0
FEET".
To return to the Neutral position: (begining screen of
the Main Operating Mode), move the TOTAL toggle
(74B) to MODE and the DATA toggle (74A) to DEC.
Each time this combination is pressed, you will move
one mode display.
The Setup Mode will appear. This mode can only be
accessed by authorized service personnel. This
b. Stop the unit at the end of the pre-measured mode shows the version of software in your unit and
distance (example 100 feet). Move TOTAL may be required information for servicing.
toggle (74B) to CLEAR and Screen 5 will
appear and be flashing.
Repeat the toggle positions twice (2) more to obtain
the Neutral position.
Use the DATA toggle (74A) to enter the premeasured distance. Move the TOTAL toggle
(74B) to CLEAR.
Screen 6: Move SCREEN toggle (74) to DEC
to call up Screen 6.
Operation
3.30
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
OPERATION
STORING SETTINGS IN MEMORY FROM THE
MAIN SCREEN
To select pre-stored data from the Memory fuction,
proceed as follows:
f. Move the SCREEN toggle (74) to DEC again
to activate the "PSY".
1)
When the PSY is active, the rate
value above the "PSY" will flash.
2)
Select the desired rate (PSY) by
moving the DATA toggle (74A) to either the
INC or DEC position.
g. Move the SCREEN toggle (74) to DEC again
to activate the Memory selection function.
a. Move the SCREEN toggle (74) to DEC until
the Memory selection function is active.
1)
When the Memory Selection function
is active, the number above "MEM" will flash.
b. When the Memory selection function is
activated, the number above "MEM" flashes.
2)
Using the TOTAL toggle (74B),
select CLEAR and hold until the number
flashes.
c. To select a stored set of data, move the
DATA toggle (74A) until the desired data is
displayed.
To enter data into a Memory selection or change the
data in a selection, proceed as follows:
d. Move the SCREEN toggle (74) to INC to
activate the Material Type.
1)
When the Material Type is active, the
letter above "M" flashes.
2)
Move the DATA toggle (74A) to
select the Material Type, "C" for chip rock
and "P" for pit gravel.
e. Move the SCREEN toggle (74) to DEC again
to select the Aggregate "SIZE".
1)
When the Aggregate Size information
is active, the value above "SIZE" will flash.
2)
Use the DATA toggle (74A) to select
the desired aggregate size.
ROSCO - A LeeBoy Company
3)
The new settings are now saved.
USING MANUAL MODE
In Manual Mode the speed is controlled by the
joystick and throttle. The spreadroll will function the
same in Manual Mode as in Auto Mode if the
spreadroll toggle (101) is in the AUTO position. The
gates are preset by the operator. However, when
the joystick is returned to the neutral position and
the rocker switch on the joy stick is activated, the
gates will need to be manually closed.
Remember: Manual Mode is intended for use only if
the Auto Rate Control is not functioning properly.
This is not intended for normal operational use.
When in Manual Mode the gates will only open to
the preset value and the amount of material
distributed will vary with the speed of the machine.
To preset the gate opening refer to the following
instructions and figure 11:
a) Loosen screws (E) and set cam pointer (Item
1) to desired gate opening on decal (Item 3).
3.31
Operation
HCS-F/F4 CHIPSPREADER
OPERATION
b) Retighten the screws (E). Now the gates
will ONLY open to the specified gate opening
shown on the decal.
3. "NO GATE SIGNAL" is displayed when no
feedback is detected from the gate position
indicator. Check potentiometer link at hopper and
wiring.
4. "NO GATE VALVE" is displayed when the
feedback does not respond when the signal is
sent to the gate solenoid valves. Activate
mechanical overrides to insure valve hydraulics
are functioning, then check wiring.
5. "RAM FAILURE" is displayed after a self
test is performed and fails to write or read the
controller's internal ram correctly. The controller
is disabled and repair is required.
6. "PROM FAILURE" is displayed after a self
test is performed and fails to calculate the proper
check-sum for the prom or program memory.
7. 'EDC OPEN-CK RELAY' is displayed if the
resistance of the EDC is calculated to be greater
than 40 ohms for greater than approximately 1
second.
Figure 11
Manual Mode Gate Stop
TRAVEL MODE
In Travel Mode the gates and spreadroll do not
operate. This mode is made for non-application siteto-site travel.
8. "EDC CONTROL SHORTED" is displayed
if the resistance of the EDC is calculated to be
less than 5 ohms for greater than approximately
1 second.
CONTROLLER ERROR MESSAGES
The following are error messages that may appear
on the screen of the Auto Rate Controller. The
explanation of each message also gives the operator
some suggestions to correct the problem. If the
suggested procedures do not correct the problem,
call your local ROSCO Dealer/Distributor.
1. "LOW BATTERY VOLTAGE"' is displayed if
the voltage to the controller is below 9.0 VDC.
Check battery, alternator, and wiring.
2. "NO PICKUP SIGNAL" is displayed when
no travel feedback is detected from the pulse
pickup located in the motor. Check wiring from
the controller to the travel motor.
Operation
3.32
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
GENERAL ------------------------------------------------------------------------------------------------- 4.2
ENGINE MAINTENANCE ---------------------------------------------------------------------- 4.2 - 4.6
FUEL -------------------------------------------------------------------------------------------------- 4.2
FUEL FILTER -------------------------------------------------------------------------------- 4.2 - 4.3
CRANKCASE OIL --------------------------------------------------------------------------------- 4.3
AIR INTAKE SYSTEM --------------------------------------------------------------------- 4.3 - 4.4
RADIATOR AND COOLANT -------------------------------------------------------------------- 4.4
BATTERY MAINTENANCE -------------------------------------------------------------- 4.4 - 4.5
ENGINE BELT MAINTENANCE --------------------------------------------------------------- 4.5
HYDRAULIC SYSTEM MAINTENANCE ------------------------------------------------ 4.6 - 4.10
HYDRAULIC FLUID ------------------------------------------------------------------------------- 4.6
HYDRAULIC RESERVOIR --------------------------------------------------------------- 4.6 - 4.8
FILTER ELEMENTS ------------------------------------------------------------------------------- 4.9
HYDRAULIC SYSTEM CHECKS ---------------------------------------------------- 4.9 - 4.10
PUMPS AND MOTORS ------------------------------------------------------------------------ 4.10
AGGREGATE DELIVERY SYSTEM MAINTENANCE ------------------------------ 4.11 - 4.15
BELT WIPERS ------------------------------------------------------------------------------------ 4.11
CONVEYOR CHUTE LINERS -------------------------------------------------------- 4.11 - 4.13
LAGGING SKIRTS ------------------------------------------------------------------------------- 4.13
CONVEYOR BELTS --------------------------------------------------------------------- 4.13 - 4.14
CONVEYOR BELT LUBRICATION POINTS ---------------------------------------------- 4.14
SPREAD HOPPER MAINTENANCE ---------------------------------------------------- 4.16 - 4.17
LUBRICATION ------------------------------------------------------------------------------------ 4.16
GATE WEAR PLATES -------------------------------------------------------------------------- 4.16
AGITATOR ------------------------------------------------------------------------------------------ 4.16
SPREADROLL SEALS ------------------------------------------------------------------------- 4.16
CHASSIS AND RUNNING GEAR MAINTENANCE--------------------------------- 4.18 - 4.19
TIRES ----------------------------------------------------------------------------------------------- 4.18
FRONT AXLE AND STEERING ------------------------------------------------------------- 4.18
TORQUE HUBS -------------------------------------------------------------------------- 4.18 - 4.19
MISCELLANEOUS MAINTENANCE AREAS ---------------------------------------- 4.20 - 4.21
BRAKE ADJUSTMENT PROCEDURES ------------------------------------------ 4.20 - 4.21
HITCH MAINTENANCE ------------------------------------------------------------------------ 4.21
CONTROL CONSOLE MAINTENANCE --------------------------------------------------- 4.21
LIGHTING MAINTENANCE ------------------------------------------------------------------- 4.21
PREVENTIVE MAINTENANCE CHARTS --------------------------------------------- 4.22 - 4.25
HYDRAULIC FLUID RECOMMENDATIONS AND CHART ------------------------------- 4.26
HYDRAULIC FITTING TORQUE CHARTS----------------------------------------------------- 4.27
BOLT TORQUE CHART ----------------------------------------------------------------------------- 4.28
ROSCO - A LeeBoy Company
4.1
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
The recommendations contained in this manual for maintenance should be followed to obtain long life and
best performance from the ROSCO Hydrostatic Chipspreader.
PROPERLY MAINTAINED EQUIPMENT IS SAFE EQUIPMENT! The user of this product is responsible for inspecting the
Chipspreader daily and for having parts replaced or repaired when continued use of the machine would
cause damage or excessive wear to other parts. General daily inspection of the Chipspreader should
include observation for loose bolts, fluid leaks, worn or damaged hoses, debris or dirt accumulations
which could cause a potential service or safety problem.
PREVENTIVE MAINTENANCE CHART. A preventive maintenance chart is included at the end of this section as a
guide to assist the user in establishing a preventive maintenance schedule for the Chipspreader.
KEEP YOUR MACHINE CLEAN! The first and most important requirement for satisfactory Hydrostatic Chipspreader
performance is a clean machine. Many failures in the field are due to equipment that has been allowed to
become so covered with an excess amount of gravel and dirt that even ordinary adjustments and lubrication
are neglected.
ENGINE MAINTENANCE
In addition to the following recommendations for engine maintenance, consult the Cummins Diesel Engine
Manufacturer's Operation and Maintenance Manual. A copy of this manual was provided with the
Chipspreader at the time of its shipment from the factory. If additional copies are needed, they can be
obtained from an authorized ROSCO dealer/distributor or through a local equipment dealer who sells or
services the particular engine make that your Chipspreader is equipped with.
FUEL
In general, use clean, good quality ASTM No. 2-0 or
No.2-D climatized diesel fuel. If the Chipspreader
will be used often in cold weather (below 20° F or 6° C), blended fuels or #1 diesel fuel is recommended.
However, the engine performance will be lessened
by approximately 10%.
FUEL FILTER
Diesel engine injection systems use fuel for
lubrication of close tolerance internal engine parts.
Therefore, proper maintenance of the fuel filters and
the fuel tank are required to insure top performance
and to prevent damage to internal engine
components.
The direct-injected Cummins Diesel Engine starts
well in cold weather. If it is necessary to use ether
as a starting aid, see "Cold Weather Starting" in the
Operation Chapter of this manual.
The engine fuel filter and water separator are located
on the left side of the engine. A drain valve is
provided on the bottom of the water separator. See
Figure 1.
ATTENTION: Avoid using contaminated fuel. Fuel
contaminated by water or dirt can
cause severe damage to engine
components.
Fuel
tanks
contaminated with water will promote
the growth of "microbes" which will
form a "slime" that clogs fuel filters and
lines.
1. Before operating the engine, use the valve
to drain a small quantity of fuel from the water
separator into a clean, clear container. This is
an absolutely necessary daily routine.
Maintenance
4.2
2. If water or contaminants are found in the fuel
you drained, DO NOT attempt to start the engine.
Continue to drain fuel into the container until it
runs clear.
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
Preventive Maintenance Chart found at the end of
this chapter. After adding oil, recheck the level with
the dipstick and make sure it doesn't measure above
the "H" mark.
ATTENTION: Never operate the
engine with the oil level below the "L"
(low) mark or above the "H" (high)
mark.
Change the engine crankcase oil and filter
element(s) after every 250 hours or 3 months of
service. Refer to the Preventive Maintenance Chart
and/or engine manufacturer's manual for engine oil
recommendations.
Figure 1
3. If large amounts of contamination are found,
drain the fuel tank until the lines run clear. Then,
replace the filters, fill the new filters with fresh
clean fuel and install.
The Cummins diesel engine manual provided with
your Chipspreader contains more detailed
information on fuel system maintenance procedures.
CRANKCASE OIL
CAUTION: Prolonged and repeated
skin contact with used engine oils
should be avoided. Such contact may
cause skin disorders or other bodily
injury.
The engine crankcase oil level should be checked
daily prior or each day's use of the Chipspreader.
The Chipspreader must be parked on a level surface
when checking the oil to assure accurate
measurements.
CAUTION: Hot oil can cause personal
injury.
AIR INTAKE SYSTEM
Turbocharger engines are especially demanding of
air filter performance, and sensitive to filter failure.
The operator should be continually aware of the
condition of air intake system components.
The heavy-duty engine air cleaner is mounted on
top of the engine sound shield between the
conveyors. A restriction indicator is mounted on the
outlet side of the air cleaner assembly housing, near
the large inlet tube to the engine.
When inspecting the air intake system components,
follow these guidelines:
1. Prior to daily operation, inspect all air intake
system components for damage, cracked
hoses, loose clamps, etc.
2. Inspect the restriction indicator several times
daily during operation. If the red indicator is
visible, the air cleaner element must be replaced.
When checking the oil level, wait until the engine
has been turned off for at least five minutes. This
allows the oil to drain back to the crankcase.
ATTENTION: Be sure to clean the
inside of the air cleaner body assembly
BEFORE removing the safety
element.
The oil dipstick is located on the left side of the
engine. If the oil measures below the "L" mark on
the dipstick, add the proper oil according to the
ROSCO - A LeeBoy Company
4.3
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
a.
Before replacing any new element
into the air filter housing, wipe the inside of
the housing with a damp cloth. Replace the
element and then reset the restriction
indicator. Be sure not to introduce any
contaminants into the engine intake tube.
b.
When replacing body assembly or
rubber adaptors, torque the T-clamp to 50
inch pounds.
3. DO NOT replace the filter elements until the
restriction indicator shows red or the
maintenance interval has been reached.
4. Replace the primary filter element every 100
service hours. Replace the safety element
during every third replacement of the primary
element. Refer to the Preventive Maintenance
Chart in this manual for the correct ROSCO part
number.
5. The air inlet hood should not require
maintenance or service unless visual damage
is noticed.
ATTENTION: Never operate the
engine without an air cleaner.
Destruction of internal engine
components will occur in minutes.
CAUTION: Wear eye protection when
using compressed air. Flying debris can
cause serious eye injury.
Check radiator coolant level prior to each day's use
of the Chipspreader (when engine is cold). The
coolant level, when the engine is cold, should cover
the radiator core. If low, fill with a 50% water and
50% ethylene-glycol type antifreeze.
WARNING: DO NOT remove the
radiator cap when the engine is hot.
Escaping coolant can cause serious
burns. Add coolant only when engine
is stopped and fully cooled.
Seasonally, or after every 500 service hours, most
engine manufacturers recommend that the cooling
system be flushed.
Consult the engine
manufacturer's manual for recommendations on the
procedure and type of cleaner to use.
As an option, a coolant conditioner/filter assembly
may be provided and mounted on the right side of
the engine. This assembly has two isolation/shutoff valves for easy replacement of the spin-on
element. This element should be replaced every 500
hours or 6 months of service.
RADIATOR AND COOLANT
CAUTION: Prolonged and repeated
skin contact with used antifreeze should
be avoided. Such contact may cause
skin disorders or other bodily injury.
Wash thoroughly after contact. Keep out
of reach of children.
If the engine is equipped with an optional low coolant
level switch/gauge, and the coolant level is OK,
visually verify that the gauge pointer is in the "SAFE"
range. The low coolant level alarm can be tested
with the engine running by twisting the black knob
on the switch/gauge counterclockwise until the
pointer makes contact with the bottom terminal stop.
The system warning light on the driver's control panel
should activate.
Check the engine radiator daily for rocks and/or
debris. A partially blocked radiator will significantly
reduce the efficiency of the radiator and could cause
overheating and possible premature failure of the
engine or its components.
BATTERY MAINTENANCE
The Chipspreader is equipped with two batteries that
provide efficient starting of the diesel engine. Proper
maintenance of these batteries will provide years of
trouble free service.
Compressed air can be used to remove rocks or
debris from the radiator.
WARNING: Always wear eye
protection when servicing batteries.
Maintenance
4.4
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
Starting the engine depends heavily on good
cranking speed. It is important that the Chipspreader
battery always be fully charged and that all terminals
are cleaned and properly connected.
ENGINE BELT MAINTENANCE
Check the primary diesel engine belt for excessive
wear, fraying and cracking every 250 service hours.
Auxiliary V-drive belts should be inspected every 100
hours.
Check the level of the battery electrolyte (water)
bimonthly. Add distilled water if necessary, but do
not overfill. Overfilling can cause poor performance.
"Maintenance-free" type batteries rarely require
additional electrolyte.
Adjust engine belts as required to provide proper
tension.
Consult the Cummins Engine
manufacturer's manual for correct tension
instructions and specifications.
Keep the top of the battery clean. When necessary,
wash with a solution of 1 part baking soda and 4
parts water and then rinse with fresh water. Do not
allow solution to enter the battery cells.
DANGER: Always shut down the
engine before adjusting belts. Severe
injury can result if belts are adjusted on
a running engine.
CAUTION: Always disconnect battery ground (-)
cables first and always reconnect the
positive(+) cables first when servicing
battery cables and when removing and
replacing a battery. Remove the ground
(-) cables when welding on the machine.
When installing new belts, always shorten the
distance between pulley centers so the belt can be
installed without force. Never roll the belt over the
pulley and never pry it with a tool such as a
screwdriver. This will damage the belts and cause
early failure.
Inspect the cables, clamps and hold-down brackets
regularly. Clean and apply a light coating of grease
when needed. Replace corroded, damaged parts if
necessary.
DANGER: Keep all belt guards in place.
Severe personal injury may result from
contact with turning belts and pulleys.
If the engine is difficult to start or the batteries
become discharged repeatedly, clean the terminal
connections. If the problem continues, test the
battery with a battery tester for voltage and current
draw.
DANGER: Explosive gases may remain around a
battery several hours after it has been charged.
Sparks or flame can ignite these fumes causing an
explosion which could shatter the
battery and cause severe personal
injury. Always shut off the battery
charger before disconnecting
cables from the battery terminals.
If the Chipspreader is to be stored for more than 30
days, remove the batteries and store them in a cool,
dry place. During storage, keep the batteries fully
charged and check the level of the electrolyte prior
to charging and storing.
ROSCO - A LeeBoy Company
4.5
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
The ROSCO Chipspreader's hydraulic system is composed of two major component groups- the Hydrostatic
Drive group and the Auxiliary Hydraulic group.
The Hydrostatic Drive group consists of:
ð two axial piston hydrostatic pumps direct coupled to a gearbox pump drive on the rear of the diesel
engine.
ð one high-torque hydraulic motor driving a planatary front axle.
ð (4 WD only) two high-torque hydraulic motors that drive two planatary torque hubs.
ð (4 WD only) two planatary torque hubs at the rear axle, direct coupled to the hydraulic motors,
which provide final drive to the wheels.
The Auxiliary Hydraulic group consists of:
ð two two-section hydraulic gear pumps, directly mounted on the rear of the hydraulic pumps.
Independent circuits are provided for:
ð left hand conveyor drive to hydraulic motor at conveyor.
ð right hand conveyor drive to hydraulic motor at conveyor.
ð hopper spreadroll and agitator to hydraulic motor on hopper.
ð steering system, power brakes and gate control.
Included in the Chipspreader's hydraulic system are solenoid valves, flow control valves and dividers and
other components that allow for simultaneous function and control of all hydraulic sub-systems. A 30
gallon hydraulic reservoir with suction strainers, charge pressure and return filters stores and cleans the
hydraulic fluid. An oil cooler is mounted in front of the engine radiator to complete the hydraulic system.
This manual contains general system maintenance guidelines. More detailed service and maintenance
information is available directly from the hydraulic component manufacturers if necessary or desired.
HYDRAULIC SYSTEM MANITENANCE
HYDRAULIC FLUID
Refer to the Hydraulic Fluids chart at the end of this
section. When adding or changing hydraulic system
fluid, be sure to use an equivalent grade of hydraulic
fluid.
HYDRAULIC RESERVOIR
The hydraulic reservoir is located below the
operator's seat on the left side of the Chipspreader.
The fill cap is located behind the operator's seat on
the left side of the unit.
The use of hydraulic oils or fluids that DO NOT have
equal characteristics to the recommended fluid could
result in substandard performance or even possible
failures of the hydrostatic system components.
ATTENTION: Use extreme caution
when removing the filler cap to prevent
foreign matter from entering the
hydraulic reservoir. Clean around the
reservoir cap before removal.
If you are not sure whether a specific hydraulic fluid
is suitable for use with the Chipspreader, consult
your authorized ROSCO Dealer or the ROSCO
factory service department.
Maintenance
4.6
A sight gauge is provided on the side of the reservoir
to monitor the fluid level. See Figure 3 for location of
sight gauge and for other component items in the
following descriptions shown in () parenthesis.
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
When inspecting the hydraulic reservoir, follow these
guidelines:
1. Check the level of the hydraulic fluid prior to
each day's operation of the Chipspreader.
Hydraulic fluid should be visible at least half way
up the glass in the sight gauge (2). If not, fill to
this level with an approved hydraulic fluid. (See
Hydraulic Fluid Chart in this chapter).
2. The reservoir fill cap strainer (7) should be
cleaned each time hydraulic fluid is added or
changed. Remove strainer and back flush.
3. The filler cap (6) should be padlocked in
place when practical to eliminate the possibility
of tampering.
4. Condensation that may build up in the
hydraulic system is capable of clogging the filter
elements. This condition can lead to insufficient
hydraulic fluid at the pump, which will in turn
degrade the performance of and possibly
damage the hydrostatic pump or other system
components. Therefore, check the indicators
periodically.
Figure 2
Chip Spreader - Top View
5. To Check the indicators on the hydraulic
system, warm the system to above 100° F (38°
C) and be sure the engine is at full throttle. Check
the charge pressure filter indicators (12) and
return filter indicators (5). If any indicators are
in the "RED" area, replace the filter element(s)
(10) or (4).
Note: The filter element(s) should be replaced using
only genuine ROSCO replacement parts.
ROSCO - A LeeBoy Company
4.7
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
Figure 3
Hydraulic Reservoir and Sight Glass Location
Maintenance
4.8
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
FILTER ELEMENTS
If leaking fluid is found, it is probably on the pressure
For filter element change intervals, refer to the side of the hydraulic system. Find and repair the
Preventive Maintenance Chart at the end of this leaking component before starting the Chipspreader.
chapter. In the following paragraphs, the numbers
Leaks on the suction side of the hydraulic system
in parenthesis () refer to items in Figure 4.
are more difficult to find. Some symptoms of suction
Return Filters (3) - There are two filters located on side leakage are:
ð Foaming of hydraulic fluid.
the right side of the hydraulic reservoir and one
ð Sluggish system operation.
located between the conveyors near the front of the
Chipspreader. These are spin-on type filter
ð Unusual noises in hydraulic pumps/motors.
elements.
Leaking on the suction side of the system is serious,
Charge Pressure Filters (11) - There are two filters since air or dirt introduced into the hydraulic system
located to the left of the hydraulic reservoir, behind causes rapid component wear and eventual failure.
the steps. These are also spin-on type filter elements
To isolate a suction side leak:
(10).
1. Verify that all reservoir valves are fully open
and all connectors are properly tightened.
Suction Strainers, 50 GPM (8) - The 50 GPM
strainers are located on the lower left side of the
2. If the problem persists, wrap the suction side
hydraulic reservoir. They service the auxiliary
hose and the connectors with a high-quality
system circuits. Refer to the Preventive
electrical tape. Start at the pump inlet and work
Maintenance Chart for service intervals.
towards the hydraulic reservoir.
Suction Strainers, 15 GPM (9) - The 15 GPM
strainers are located above the 50 GPM strainers.
They should be serviced per the maintenance chart
schedule.
3. If this technique isolates the leak, replace the
defective hose assembly or fitting. Never attempt
to repair hydraulic hoses and/or leave the tape
attached.
HYDRAULIC SYSTEM CHECKS
Before each day's use, inspect the Chipspreader
for hydraulic leaks. A weekly check should be
performed to make sure that all fittings are secure
and tight.
DANGER: Never attempt makeshift
repairs using tape, clamps or cements.
The system operates under extremely
high pressure and such repairs could
fail, causing serious injury.
DANGER: Always wear eye protection An operator should stop and inspect the
when inspecting for leaks in the Chipspreader occasionally for leaks during
operation. Some hydraulic leaks may only be
hydraulic system.
noticeable while the unit is running.
DANGER: Never use your hand to locate hydraulic
leaks. Hydraulic fluid under pressure
will pierce the skin and may cause
serious infection or toxic reaction. If
hydraulic fluid has pierced the skin, get
immediate medical attention.
ROSCO - A LeeBoy Company
4.9
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
PUMPS AND MOTORS
The hydraulic pumps and motors generally require
no regularly scheduled maintenance. As stated,
frequent inspection for leaks will indicate the need
for possible service of these components. If a
problem develops with a pump or motor, contact your
ROSCO dealer before making any repairs to avoid
warranty problems. Any repairs that are made must
be in accordance with the pump or motor manuals
supplied with the unit.
Figure 4
Hydraulic Reservoir
Maintenance
4.10
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
AGGREGATE DELIVERY SYSTEM MAINTENANCE
Components of the aggregate delivery system are identified in Figures 5, and 6. In the following paragraphs,
unless another figure is referenced, the numbers in parenthesis () refer to these figures.
BELT WIPERS
The conveyor belt wipers (21) are mounted
immediately below the conveyor head pulleys and
contact the conveyor belt. They serve to remove
any material sticking to the belt as it changes
direction and heads back towards the receiving
hopper.
Periodically check for clearance between the
conveyor belt wipers (21) and the conveyor belts
(10).
To adjust the conveyor belt wipers (21), loosen the
channel strip bolts on the wiper and move the wiper
to firmly touch the conveyor belt (10).
If a conveyor belt wiper (21) shows excessive
wear, replace it with a genuine ROSCO part (see
Parts Catalog).
ATTENTION: Use genuine ROSCO parts for
replacement of rubber conveyor
components. Using hard rubber, old
conveyor belting, or any other rubber
containing fabric or reinforcement, will
cause rapid conveyor belt wear and
eventual failure.
CONVEYOR CHUTE LINER
The sections of rubber chute liner (9) on each side
of each conveyor belt (10) are designed to prevent
aggregate material from leaving the conveyors. They
should be adjusted to touch the conveyor belts (10)
evenly along the entire length of the belts.
Periodically check for clearance between the chute
liners (9) and the conveyor belts (10).
Figure 5
Front View
1.
2
3.
6.
Deflector Hood
Vertical Plate Deflector
Vertical Deflector Reach Rod
Spread Hopper
ROSCO - A LeeBoy Company
10. Conveyor Belt
16. Motor, Conveyor
19. Auto Belt Switches
21. Belt Wiper
4.11
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
Figure 6
Chip Spreader - Top View
1. Deflector Hood
2. Vertical Plate Deflector
3. Vertical Deflector Reach Rods
4. Cut-Off Gate Levers
5. Reject Screens
6. Spread Hopper
7. Agitator Shaft
8. Channel Strip
9. Chute Liner
Maintenance
10. Conveyor Belt
11. Feed Gate Adjuster
12. Feed Gate
13. Receiving Hopper
15. Motor, Agitator/Spreadroll
16. Motor, Conveyor
17. Auxiliary Conveyor Switches
22. Lagging Skirts
4.12
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
Adjust the chute liners (9) when necessary by
loosening the channel strip bolts (8) and moving
the rubber liner (9) to just touch the conveyor belt
(10).
If mis-alignment or slack is noticed in a conveyor
belt, make adjustments as soon as possible to
prevent premature wear of the belt and related
components. Three pulleys in the conveyor group
are adjustable:
If a section of chute liner (9) shows excessive wear,
ð Adjustable Idler (4)
replace it with a genuine ROSCO rubber chute liner
ð Head Pulley (1)
(see parts catalog).
ð Tail Pulley (3)
ATTENTION: Use genuine ROSCO parts for
replacement of rubber conveyor
components. Using hard rubber, old
conveyor belting, or any other rubber
containing fabric or reinforcement, will
cause rapid conveyor belt wear and
eventual failure.
WARNING: Keep clear of rotating
shafts. Loose clothing or long hair may
become entangled. Use patience and
caution when adjusting conveyor belts.
A. Alignment Adjustment - Stop conveyors
when making adjustments. Load conveyor with
material and check results after adjustment is
made.
LAGGING SKIRTS
The lagging skirts (22) are mounted at the bottom
of the receiving hopper (13) and contact the Note: Special care is taken at the factory to align the
conveyor belts (10) immediately above the tail
head and tail pulleys (1 & 3) to precise alignpulley.
ment. Therefore, alignment adjustments should be
Periodically check for clearance between the
lagging skirts (22) and the conveyor belts (10).
made first on the adjustable idler (4).
1.
To adjust conveyor belt alignment,
tighten the adjuster nut (6) on the side
opposite the direction you want the belt to
move. For example, to move the belt to the
left, tighten the right adjuster nut (6).
Adjust the lagging skirts (22) when necessary by
loosening the skirt mounting bolts and moving the
rubber skirt to just touch the conveyor belt (10).
If a lagging skirt (22) shows excessive wear,
replace it with a genuine ROSCO lagging skirt (see
Parts Catalog).
2.
If primary adjustments of the
adjustable idler (4) fails to cause the
conveyor belt to track properly, next adjust
the tail pulley (3).
ATTENTION: Use genuine ROSCO parts for
replacement of rubber conveyor
components. Using hard rubber, old
conveyor belting, or any other rubber
containing fabric or reinforcement,
will cause rapid conveyor belt wear
and eventual failure.
Since the outside tail pulley adjusters (7)
are more accessible, adjust them by
extending (move the belt away from the
adjuster) or retracting (move the belt towards
the adjuster).
Make small initial adjustments and wait
sufficient time between changes to avoid
overshooting the desired setting.
CONVEYOR BELTS
Proper alignment and tension adjustment of the
conveyor belts is necessary to deliver proper
system operation and maximum life from the
components. In the following paragraphs, the
numbers in parenthesis () refer to items in Figure 7.
ROSCO - A LeeBoy Company
4.13
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
B. Tension Adjustment - Belt tension
adjustment is necessary periodically since
normal working stress causes the conveyor
belts to stretch. This is especially true of new
belts.
1.
To check for slack in a conveyor belt,
examine the return side of the belt running
under load. Belts with too much slack will
bounce enough to contact the conveyor
frame.
2.
Extend both tail pulley adjusters (7)
slowly and evenly only enough to eliminate
the bouncing. Do Not Overtighten.
3.
Observe conveyor belt alignment
and make adjustments, if necessary, as
outlined previously.
C. Replacing Belts - Sufficient adjustment
range has been designed into the tail pulley
assembly to allow for replacing a conveyor belt
without pre-stretching.
Belt splices should be made with No.375 x 20 plate
grip fasteners. The fasteners must work on a 10"
pulley radius without pulling. Too large a fastener
will tear out the belt very quickly.
Note: Genuine ROSCO replacement parts for the
conveyor belt group are listed in the Parts Catalog of
this manual.
CONVEYOR BELT LUBRICATION POINTS
Prior to daily operation of the Chip Spreader, the
following conveyor components should be lubricatted
with a high quality bearing grease:
A. Head Pulley Bearings - 4 places. There is
a bearing on each end of each head pulley (1).
B. Tail Pulley Bearings - 4 places. There is a
bearing on each end of each tail pulley (3).
Figure 7
Conveyor Pulley Schematic
Maintenance
4.14
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
NOTES:
ROSCO - A LeeBoy Company
4.15
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
All widths of spread hoppers share common components, however the quantity of these components vary
with the hopper width. Components of the spread hopper are shown in Figures 8, 9 and 10. In the following
paragraphs, the numbers in parenthesis () refer to items in these figures.
SPREAD HOPPER MAINTENANCE
LUBRICATION
Prior to daily operation of the Chipspreader, the
following items on the spread hopper should be
lubricated with a high quality bearing grease:
AGITATOR
Components of the spread hopper agitator are
illustrated in Figure 10. In the following paragraphs,
the items discussed are shown in that illustration.
A. Agitator Shaft Bearings (2) - In 2 places.
There is a bearing on each end of the agitator
shaft.
The function of the spread hopper agitator is to
prevent certain aggregate material, like wet sand,
from bridging or arching in the hopper. By preventing
material bridging, the agitator assures an even feed
of aggregate to the spreadroll.
B. Spreadroll Shaft Bearings (1) - In 2 places.
There is a bearing on each end of the spreadroll.
C. Gate Pivot Points (3) - Grease zerks are
provided on each spread hopper gate. The
number of gates depends on the spreadroll width.
GATE WEAR PLATES
The spread hopper gate wear plates are adjustable
and reversible. Use the adjusting screw with locknut
(see Figure 9) to obtain an even 1/16" (1.59 mm)
gap between the gate and spreadroll surface. Check
this adjustment every 50 hours of service.
On each end of the agitator sections is a ductile steel
wear plate facing against a fixed wear plate. The
fixed wear plates are bolted to the hopper end by
the bearing bolts. The plates must be replaced
periodically as wear occurs. Neglect of these wear
plates will cause shafts and bearings to fail.
SPREADROLL SEAL
The spreadroll seal in the spread hopper, which runs
along the length of the spreadroll, should be checked
every 50 hours for proper adjustment. Loosen the
retaining bolts and slide the spreadroll seal to obtain
an even 1/16" (1.59 mm) gap between the seal and
the spreadroll for the entire length of the spreadroll.
Figure 9
Figure 10
Maintenance
4.16
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
1
2
3
ROSCO - A LeeBoy Company
4.17
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
CHASSIS & RUNNING GEAR MAINTENANCE
TIRES
Check the tires daily for damage or noticeably low
pressure.
E. Stemco Hub Covers - This optional hub
cover includes a see-through cap and rubber fill
plug. With Stemco hub covers, the hub
assemblies are filled with 90 weight gear lube to
lubricate the wheel bearings (instead of wheel
bearing grease). The level of the gear lube
should be maintained up to the bottom of the fill
plug.
Inflate tires to 50 PSI in front and 65 PSI in the rear
for best performance. However, various operating
speeds, road bed conditions, truck pulling
arrangements, tire options and other operating
conditions may require different tire pressure.
ATTENTION: Never exceed the tire
manufacturer's
maximum
recommended inflation pressure.
See the Safety Chapter in this manual
for fur ther infor mation on tire
maintenance.
Protect the tires from exposure to petroleum
products and other chemicals.
TORQUE HUBS
The torque hubs on the rear axle should be checked
periodically to make sure they contain the proper
amount of gear lube.
There are two drain/fill plugs in the outer end of each
torque hub. They are internal hex plugs and are
removable with a large Allen wrench. When
inspecting the torque hubs, follow these guidelines:
FRONT AXLE & STEERING
The following components of the front axle and
steering group require lubrication at intervals per the
Preventive Maintenance Chart.
A. Front Axle Oscillating Shaft - In 1 place.
A grease zerk is located on the left side of the
shaft.
1. Check the level of the gear lube by moving
the Chipspreader so that one drain/fill plug is at
the 12 o'clock position and the other is at the 9
or 3 o'clock position.
2. Remove the plug positioned at 9 or 3 o'clock.
The gear lube level should be just up to the bottom
of the hole, indicating the hub case is at its proper
half-full volume.
B. Tie Rod Ends - In 2 places. There is one tie
rod end on each side of the Chipspreader.
3. If the gear lube level is low, remove the top
plug and add EP90 weight gear lube until it just
begins to drain out of the lower hole. Then
replace both plugs.
C. King Pins - In 4 places. Two grease zerks
are located on each side of the Chipspreader one on the upper and one on the lower king pin.
D. Wheel Bearings - There are two bearings
on the hub assembly of each side of the front
axle. Remove and repack the bearings with high
quality wheel bearing grease seasonally or after
500 service hours, whichever occurs first. The
inner grease seal should be replaced each time
the bearings are serviced.
Maintenance
If necessary, the torque hubs can be disengaged
for emergency towing.
4.18
WARNING: Be sure the wheels of the
unit are blocked before disengaging the
torque hubs for towing.
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
You may disengage the torque hubs by removing
the two bolts (1) on the center of the hub and
reversing the disengagement cap (2).
ATTENTION: When torque hubs are
disengaged, the Chipspreader will free
wheel. Be sure towing vehicle is
attached to the Chipspreader before
disengaging the torque hubs.
1
WARNING: Tow ONLY at speeds below
10 MPH and only for a short distance to
remove from roadway. Be sure to park
on level ground, as the parking brake
will not work with the hubs disengaged.
2
After the towing destination is reached, the operator
on the Chipspreader should keep the front brakes
applied while someone blocks the wheels of the unit
before releasing the towing vehicle and before
dismounting the Chipspreader.
Torque Hub shown engaged for normal operation.
1
2
Torque Hub shown disengaged for emergency towing.
ROSCO - A LeeBoy Company
4.19
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
MISCELLANEOUS MAINTENANCE AREAS
BRAKE ADJUSTMENT PROCEDURE (2 Wheel
Drive Units)
For safe and effective braking, the following
procedures are recommended:
CAUTION: Failure to properly adjust
brakes could cause reduced braking
performance.
1. Grease cam bracket and spider fittings prior to
brake shoe installation.
WARNING: Do not allow grease to come in contact
with brake linings. This could cause a
reduction in braking performance.
Reduced braking performance could
cause an accident, resulting in serious
injury or death.
A. Check the amount of push rod travel.
Maximum should not exceed 2 1/2" (6.35 cm)
for Type 30 Long Stroke chambers, 2" (5.08 cm)
for Type 30 chambers and 1 3/4" (4.45 cm) for
Type 24 chambers.
1.
Optimum push rod travel on a green
brake should be under 2" (5.08 cm).
2.
Optimum push rod travel on a
burnished or broken-in brake should be
under 1 3/4" (4.45 cm).
B. Check the angle between the slack adjuster
and push rod. With the brakes applied, the angle
should be 90° +/- 5°.
When Automatic Brake Adjusters are used, it is
2. Adjust the slack adjuster until the brake lining necessary to follow the installation and adjustment
comes into contact with the brake drum.
procedures recommended by the Automatic Brake
A. For green brakes, there should be a slight Adjuster manufacturer.
amount of wheel drag at initial adjustment to
compensate for any lining irregularities or high
ATTENTION: Failure to follow the
spots.
recommended procedure for
Automatic Brake Adjusters could
Note: a green brake is an unground, unburnished
result in improper operation of the
automatic slack adjuster, resulting in
brake. There is a break-in period where the lining
reduced brake performance or
will seat into a normal contact pattern with the
premature lining wear.
drum.
B. For burnished or broken-in brakes, back off
the slack adjuster to achieve .010" (.25 mm)
clearance between drum and shoe.
3. Apply brakes using normal truck operating
pressure. (Average line pressure should be 90 psi.)
C. For burnished brakes, apply pressure to
brakes and check for lining to drum contact.
Using a .010" (.25 mm) feeler gauge, the lining
to drum contact should range from 60 to 100%
during brake application.
D. Check to ensure the lining is inside the drum
during application. More than .060" (1.52 mm)
protruding out of the drum is not recommended.
WARNING: Air pressure in excess of
130 psi could result in failure of the air
chamber or spring brake chamber,
which could result in serious injury or 4. Rapidly release air pressure from the brakes and
confirm that all brakes quickly release to the normal
death.
relaxed position.
Maintenance
4.20
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
WARNING: Any brake drum reaching maximum
wear diameter, as cast on drum by turning, grinding
and/or wearing is unsafe and should
be replaced immediately. Any brake
drum exceeding this dimension is a
safety hazard and could cause serious
injury or death. If in doubt, contact the
brake drum manufacturer.
WARNING: Brake linings contain nonasbestos fibers. Breathing brake dust
may be hazardous to your health and
may cause serious respiratory or other
bodily harm.
Also wipe off all gauges and warning lights before
the start of each day to be sure the operator has
clear visibility of all system warnings and gauges.
LIGHTING MAINTENANCE
If the unit is equipped with a lighting system, be sure
all lights are clean and securely mounted.
Also check the following:
A. Inspect all lights daily for proper operation.
B. If a light or group of lights does not function:
1.
Check for a blown fuse. The fuse
panel is located behind a panel on the right
side of the control console.
When working on brake drums and linings, use the
following precautions:
• Avoid creating dust.
• Do not remove brake drum without proper
protective equipment.
• Do not work on brake linings without
p r o p e r
p r o t e c t i v e
equipment.
• Do not
replace
brake
l i n i n g s
without proper
protective
equipment.
• Do not sand, grind, chisel, file, hammer or
alter brake linings without proper protective
equipment.
• Follow O.S.H.A. standards for proper
protective devices to be used when working
with brake materials.
2.
Examine all visible wiring
connections, making sure that they are
securely fastened.
3.
If the light(s) still does not work,
remove the lens from the light and inspect
the bulb(s), replacing any that appear
damaged or discolored.
4.
If the trouble is not located, inspect
the wiring harness for damage. Wiring
schematics are provided in the "Parts
Catalog" of this manual to assist in trouble
shooting the Chipspreader electrical system
and wiring harness.
C. If broken wires are found, solder them
together and cover with a shrink wrap plastic
covering to prevent contamination of the solder
joint. If shrink wrap is not readily available,
electrician's tape should be wrapped tightly
around the solder joint to prevent a short circuit.
HITCH MAINTENANCE
There are two (2) lubrication points on the positive
lock truck hitch that should be serviced prior to daily
operation of the Chipspreader. A grease zerk is
provided on the pivot point at each side of the hitch
assembly (visible at the rear of the machine). Other
pivot points of the hitch linkage are mounted with
sealed bearings which require no lubrications.
D. After making repairs to a wiring harness,
always replace or repair the protective loom
which covers the wiring to prevent future damage
to the wiring harness. Examine the routing of
the harness and make sure that it is not subject
to excessive movement which causes broken
wiring. Always make sure that all wiring
harnesses are securely fastened.
CONTROL CONSOLE MAINTENANCE
There are four (4) lubrication points on the control
console support tube assembly that should be
serviced prior to daily operation of the Chipspreader.
Two (2) grease zerks are provided on each end of
the support tube assembly.
ROSCO - A LeeBoy Company
4.21
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
Maintenance
4.22
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
PREVENTIVE MAINTENANCE AND LUBRICATION CHART
ITEM
DESCRIPTION
LUBE TYPE
1
ENGINE OIL LEVEL
EO
I
2
ENGINE OIL FILTER
C
R2
3
ENGINE BELT WEAR & TENSION
4
ENGINE AIR FILTERS
C
R2
5
ENGINE FUEL FILTERS
C
S
6
ENGINE COOLANT LEVEL
I
7
ENGINE COOLANT FILTER (OPT)
R5
8
HYDRAULIC OIL LEVEL
HTF
I
9
HYDRAUILC OIL FILTER
C
R5
10
FRONT AXLE OSCILLATION
MPG
L
11
FRONT AXLE OIL
FRONT PLANATARY HUBS
Mobil 424
Mobil 424
R5
R5
12
TRUCK HITCH ASSEMBLY
MPG
L
13
SPREAD HOPPER BEARINGS
14
REAR AXLE TORQUE HUBS
SPC
R5
15
CONVEYOR PULLEY BEARINGS
MPG
L
16
CONVEYOR BELT ALIGNMENT
I
A2
17
SPREAD HOPPER GATES
I
A2
18
SPREAD ROLL SEAL
I
A2
19
GATE WEAR PLATE
I
A2
20a
20b
BRAKE MASTER
BRAKE ACCUMULATOR
I
I
R5
R5
R2
I
R5
R5
L
DTE 11M
HTF
OPERATION CODE:
I = INSPECT DAILY
A2 = ADJUST EVERY 250 HOURS
A = ADJUST DAILY
R2 = REPLACE EVERY 250 HOURS
L = LUBRICATE DAILY
R5 = REPLACE EVERY 500 HOURS
S = SERVICE DAILY
ROSCO - A LeeBoy Company
OPERATION
4.23
LUBE TYPE:
EO = ENGINE OIL
C = CARTRIDGE ELEMENT
HTF = HYDRAULIC FLUID
MPG = MULTI-PURPOSE GREASE
SPC = EP-90
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
PREVENTIVE MAINTENANCE CHART
Identifying Codes:
ITEM
Engine Oil
MAINT INTERVAL
50
250
500
Daily Hours Hours Hours
I
L = Lubricate
S = Service
CAPACITIES
Cummins
6BT/6BTA 6CT
15 qts
14.20 L
R
Engine Oil
Filter
I
Engine Air
Filter
I
Engine Fuel
Filter(s)
S
Engine
Coolant
I
Opt. Engine
Coolant Filter
S
Hydraulic
Fluid
I
R
I
I
31 qts
29.34 L
R
35393
Cartridge
Filter
(C)
3905873
3911583
72396
72395
V-Rib
Belt
Cartridge
Filter
72079
72078
Cartridge
Filter
32 qts
30.28 L
50/50
Antifreeze
72239
30 gal
72239
113.56 L
S
S
R
R
Low Strainer (2)
High Strainer (2)
Charge Pump (2)
Return (3)
L
Cartridge
Filter
See Hydraulic
Fluids chart
Reservoir
Hydraulic
Oil
Filters
TYPE OF
SUPPLIES
REQUIRED
CC/CD
15W40
Primary Secondary -
R
I
Cummins
6BT/6BTA
6CT
(C)
3903114
3911561
Safety- 853521208
Primary-- 72382
R
I
PART NUMBER
72082
I/A
I
R = Replace
20 qts
18.93 L
R
Engine
Belt
Front Axle Osc.
Shaft/Steering
I = Inspect
A = Adjust
72243
36123
34464
6442
72243
36123
34464
6442
Cartridge
Filters
Multi-Service
Grease
Front Axle
I
R
16 qts
15.14 L
Mobil 424
Front Axle
Planatary
I
R
1.6 qts
1.5 L
Mobil 424
Truck Hitch
L
Multi-Service
Grease
(C) = Cummins Part Number
Maintenance
4.24
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
PREVENTIVE MAINTENANCE CHART
Identifying Codes:
ITEM
I = Inspect
A = Adjust
MAINT INTERVAL
50
250
500
Daily Hours Hours Hours
Spread Hopper
Bearings
L
Rear Axle
Torque Hubs
I
Conveyor
Pulley Bearing
L
Conveyor Belt
Alignment
I
Spread Hopper
Gate Adjust.
I
Spreadroll Seal
Adjustment
I
I/A
A
Gate Wear
Plate Adjust.
I
I/A
I/A
Gear Box
I
I
I
L = Lubricate
S = Service
CAPACITIES
Cummins
6BT/6BTA 6CT
R = Replace
PART NUMBER
Cummins
6BT/6BTA
6CT
TYPE OF
SUPPLIES
REQUIRED
Multi-Service
Grease
I
I
R
3.1 qts
(2.93 L)
3.1 qts
(2.93 L)
Gear Lube
EP 90
4 qts
(3.8 L)
4 qts
(3.8 L)
80W90
L
I/A
ROSCO - A LeeBoy Company
I/A
A
I/A
I/A
R
4.25
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
HYDRAULIC FLUIDS
The below recommended hydraulic oils have been
reviewed by Rosco and are recommended as
replacements. It is best to use the heaviest weight
oil that can be safely used for the temperature range
of machine operation. If your machine will never be
used at below 0°F temperatures, we recommend that
you use a heavier weight oil.
If you are considering using an oil that is not listed,
contact the Rosco factory to obtain the
specifications that the hydraulic oil must meet to
provide the needed lubrication and cooling for the
units’ hydraulic components.
HYDRAULIC OIL REQUIREMENTS AND APPROVED BRANDS FOR FIELD FILL:
DO NOT MIX manufacturers or
grade weights when adding hydraulic
oil.
Be sure hydraulic oil selection is
compatable with your hydraulic system.
Be sure to use mineral base hydraulic oil.
Be sure hydraulic oil selection assistance is from a
reputable supplier.
Be sure the hydraulic specifications meet or exceed
the following specifications.
Hydraulic oil must provide anti-wear properties that
meet or exceed those found in the API (American
Petroleum Institute) classification SD, SE or CC
crank case oil.
ISO 46 / SAE 20
AMBIENT TEMP.
-15° F TO 80° F (-26° TO 27° C)
Hydraulic oil viscosity must not fall below 70 SUS
(13 cs) in the reservior under the most adverse
conditions. The best viscosity being 80-300 SUS (17
cs to 65 cs). The viscosity rating at the lowest
expected start-up temperature should not exceed
10,000 SUS (2158 cs).
Hydraulic oil must have rust and oxidation inhibitors
that will maintain chemical stability. When changing
the hydraulic oil with oil other than the specific
factory fill oil listed below, the hydraulic system must
be completely drained. Be sure to purge or drain all
hoses, cylinders, valves, motors and pumps of
hydraulic oil. All hydraulic oil filters must also be
changed at this time.
ISO 68
AMBIENT TEMP.
-0° F TO 100° F (-18° TO 38° C)
ISO 100 / SAE 30
AMBIENT TEMP.
15° F TO 115° F (-9° TO 46° C)
Special Start-up Below 5° F (-15° C)
Special Start-up Below 20° F (-7° C)
Special Start-up Below 32° F (0° C)
Hyd Res Temp Max 165° F (74° C)
Hyd Res Temp Max 185° F (85° C)
Hyd Res Temp Max 200°F (93° C)
MOBIL DTE 25
MOBIL DTE 26
MOBIL DTE AW 100/DTE 18M
CITGO AW 46
CITGO AW 68
CONOCO PHILLIPS 46
CONOCO PHILLIPS 68
CHEVRON TEXACO AW 46
CHEVRON TEXACO AW 68
SHELL TELLUS 46
SHELL TELLUS 68
SHELL TELLUS 100
EXXON NUTO 46
EXXON NUTO 68
EXXON NUTO 100
Maintenance
4.26
CITGO AW 100
CONOCO PHILLIPS 100
CHEVRON TEXACO AW 100
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
MAINTENANCE
HYDRAULIC FITTING TORQUE
Tightening Flare Type Tube Fittings
1. Check the flare and flare seat for
defects that might cause leakage.
Tube
Nut
Size
OD
Size
Across
Flats
2. Align tube with fitting before tighting.
3. Lubricate connection and hand
tighten swivel nut until snug.
4. To prevent twisting the tube(s), use two
wrenches. Place one wrench on the
connector body and with the second
tighten the swivel nut to the torque
shown.
Note: The torque values showen are based on lubricated
connections as in assembly.
in
4. Position angle fittings by unscrewing no
more than one turn.
5. Tighten straight fittings to torque shown.
6. Tighten while holding body of fitting with
a wrench.
Note: The torque values shown are based on lubricated
connections as in reassembly.
ROSCO - A LeeBoy Company
mm
N.m.
lb-ft
Flats
Turns
7/16 11.11
8
6
1
1/6
1/4
6.35
9/16 14.29
12
9
1
1/6
5/16 7.94
5/8 15.88
16
12
1
1/6
3/8
9.53 11/16 17.46
24
18
1
1/6
1/2
12.70 7/8 22.23
46
34
1
1/6
5/8
15.88
25.40
62
46
1
1/6
3/4
19.10
1¼ 31.75
102
75
3/4
1/8
7/8
22.23 1-3/8 34.93
122
90
3/4
1/8
1. Inspect O-ring and seat for dirt or
obvious defects.
3. Hand tighten fitting until back-up washer
or washer face (if straight fitting) bottoms
on face and O-ring is seated.
in
Recommended
Turns to Tighten
(After Finger
Tightening)
3/16 4.76
TIGHTENING O-RING FITTINGS
2. On angle fittings, back the lock nut off
until washer bottoms out at top of
groove.
mm
Torque Value
(see note)
1
Tube
Nut
Size
OD
Size
Across
Flats
in
mm
in
mm
3/8
9.53
1/2 12.70
Torque Value
(see note)
N.m.
lb-ft
Recommended
Turns to Tighten
(After Finger
Tightening)
Flats
Turns
8
6
2
1/3
7/16 11.11 9/16 14.29
12
9
2
1/3
1/2
12.70 5/8 15.88
16
12
2
1/3
9/16 14.29 11/16 17.46
24
18
2
1/3
3/4
19.10 7/8 22.23
46
34
2
1/3
7/8
22.23
25.40
62
46
1½
1/4
1¼ 31.75
102
75
1
1/6
1-3/16 22.23 1-3/8 34.93
122
90
1
1/6
1-5/16 33.34
1½ 38.10
142
105
¾
1/8
1-5/8 41.28 1-7/8 47.63
190
140
¾
1/8
1-7/8 47.63 2-1/8 53.98
217
160
½
1/12
1-1/16 26.99
4.27
1
Maintenance
HCS-F/F4 CHIPSPREADER
MAINTENANCE
BOLT TORQUE CHART
The table below gives the correct torque values for various NON-LUBRICATED bolts. DO NOT lubricate
bolts unless otherwise specified in this manual. Check tightness of bolts periodically, using this table as a
guide. ALWAYS replace hardware with an equal strength fastener. When using locking fasteners, increase
torque values by 5%.
Bolt Identification By Head Markings:
ft-lb = foot-pounds
N-m = Newton-meter
Bolt Size
Metric
English
Grade 5
ft-lb
N-m
Grade 8
ft-lb
N-m
M6
1/4
9
12
12
17
5/16
19
25
27
36
M8
3/8
33
45
45
53
72
75
80
110
115
9/16
115
155
165
220
5/8
160
215
220
305
M16
290
390
400
420
570
650
630
850
970
18
25
26
35
37
50
52
70
66
90
92
125
103
140
148
200
166
225
229
310
321
435
450
610
553
750
774
1050
1130
1495
1550
2100
1320
M30
Maintenance
15
880
M24
1
11
540
M20
7/8
10
155
M14
3/4
7
100
M12
1/2
Class 10.9
ft-lb
N-m
63
M10
7/16
Class 8.8
ft-lb N-m
4.28
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
The following Troubleshooting Guide includes some problems that an operator may encounter during the
course of operating the Chipspreader. It also includes some acceptable corrections to these problems.
Unless otherwise noted, the problems llisted here are those which an opertor can diagnose and repair.
See an authorized ROSCO Dealer/Distributor for diagnosis and repair of problems not listed. For specific
engine and hydraulic system problems not covered by this guide, please refer to the engine or hydraulic
pump/motor manufacturer's manual.
DO NOT attempt to service or repair major components, such as the engine, hydrostatic
pump or motor etc., unless authorized to do so by your ROSCO Dealer/Distributor. ANY
UNAUTHORIZED REPAIR WILL VOID THE WARRANTY.
When a problem occurs, don't overlook the simple causes. For example, a starting problem could be
caused by something as simple as an empty fuel tank. After a mechanical failure has been corrected, be
sure to locate and correct the cause of the problem.
PROBLEM INDEX
Aggregate Builds Up Behind Paddles ------------------------------------------------------------------------ 5.11
Aggregate Not Distributing Evenly --------------------------------------------------------------------------- 5.10
Alternator Not Charging ------------------------------------------------------------------------------------------- 5.7
Conveyor Belt Not Running Centered ------------------------------------------------------------------------- 5.9
Conveyors Fail to Operate ------------------------------------------------------------------------------- 5.9 - 5.10
Conveyors Fail to Operate with Auto Control--------------------------------------------------------------- 5.12
Engine Coolant Temperature High ----------------------------------------------------------------------- 5.6 - 5.7
Engine Cranks but Won’t Start ---------------------------------------------------------------------------------- 5.2
Engine Difficult to Start or Won’t Start ------------------------------------------------------------------ 5.2 - 5.3
Engine Doesn’t Crank --------------------------------------------------------------------------------------------- 5.2
Engine Oil Pressure Low ----------------------------------------------------------------------------------------- 5.6
Engine Power Output is Low ------------------------------------------------------------------------------------ 5.4
Hydraulic System Overheats ----------------------------------------------------------------------------------- 5.5
Instruments Won’t Work ------------------------------------------------------------------------------------------ 5.7
Park Brake Indicator Light on When Traveling --------------------------------------------------------------- 5.8
Park Brake Won’t Hold ------------------------------------------------------------------------------------------- 5.8
Park Brake Won’t Release --------------------------------------------------------------------------------------- 5.8
Spread Hopper Gates Fail --------------------------------------------------------------------------------------- 5.11
Spread Hopper Gates Will Not Open to Same Width ----------------------------------------------------- 5.11
Spreadroll Fails to Operate --------------------------------------------------------------------------------------- 5.9
Steering is Difficult ------------------------------------------------------------------------------------------------- 5.5
Unit Doesn’t Move -------------------------------------------------------------------------------------------------- 5.3
Unit Jerks When Operating ------------------------------------------------------------------------------- 5.3 - 5.4
Unit Won’t Shift to “High” Range ------------------------------------------------------------------------- 5.8 - 5.9
Variable Speed Conveyor Control Fails ---------------------------------------------------------------------- 5.12
Wheels Slip or Unit Looses Power on Hills -------------------------------------------------------- 5.12 - 5.13
ROSCO - A LeeBoy Company
5.1
Troubleshooting
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Engine Doesn't Crank
Engine Cranks but Won't Start
(No Smoke From Exhaust)
Engine Difficult to Start or Won't
Start
(cont.)
Troubleshooting
Solution
Cause
Battery is weak or dead.
Charge or replace battery.
Park brake switch not "ON".
Park brake switch must be "ON"
to start engine.
Neutral start switch not activated.
Put direction control lever in
neutral.
Faulty ignition switch.
Replace.
Faulty start solenoid.
Replace.
Faulty solenoid on starter or faulty
starter.
Repair/Replace.
Faulty wiring.
Repair/Replace.
No fuel in fuel tank.
Add fuel to fuel tank.
No voltage to fuel shut off solenoid.
Check fuel shut off voltage
(voltage should be a minimum of
9 volts with the ignition key on
during cranking).
No fuel to the injector pump.
Check fuel supply system.
Fuel connections loose on suction
side of injector pump.
Tighten all fuel filter fittings and
connections from the fuel tank to
the injector pump.
Fuel filter plugged or restricted.
Replace the fuel filter(s).
Intake or
restricted.
system
Check for and remove restrictions.
Engine cranking speed too low
(below 150 RPM).
Repair/clean battery terminal
connections. Charge/replace
battery.
Insufficient supply of fuel to
injector nozzles.
Check fuel system. Clean/replace
fuel filter.
(cont.)
(cont.)
exhaust
5.2
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Engine Difficult to Start or Won't
Start (cont.)
Cause
Solution
Fuel solenoid is defective.
Check/replace defective fuel
solenoid. (See engine manual).
Fuel filter is plugged.
Replace the fuel filter(s).
Air in the fuel system.
Check for air leaks in the low
pressure side of the fuel system.
Prime the fuel system. (See
engine manual).
Fuel supply is contaminated.
Verify by operating engine with a
fuel of known quality.
Intake air system is restricted.
Check for and remove restrictions.
Park brake switch "ON".
Turn park brake switch "OFF".
Hydrostatic pump forward/
reverse relief valves not seated.
Relief valves can be turned out 2
turns for towing. Check and turn
hex nut cartridges in (clockwise)
to seat valves.
Insufficient hydraulic system
charge pressure to release park
brake.
See problem " Brake Won't
Release or Only Par tially
Releases".
No voltage to control handle.
Check voltage and wiring.
Forward/reverse relief valves are
bypassing oil at low pressure.
Repair/replace
cartridge(s).
Damaged hydrostatic pump.
Repair/replace hydrostatic pump.
Damaged hydrostatic motor.
Repair/replace hydrostatic motor.
Damaged torque hub.
Repair/replace torque hub.
Faulty control handle.
Repair/replace control handle.
Unit Jerks When Operating in
Forward or Reverse
Fast movement of direction control
handle.
Move handle slowly when
changing speed and/or direction.
(cont.)
(cont.)
(cont.)
Unit Doesn't Move with Engine
Running or Moves in One
Direction Only
ROSCO - A LeeBoy Company
5.3
relief
valve
Troubleshooting
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Unit Jerks When Operating in
Forward or Reverse (cont.)
Engine Power Output is Low
Troubleshooting
Cause
Parking brake
disengaged.
Solution
not
fully
See problem " Brake Won't
Release or Only Par tially
Releases".
Engine speed set too low.
Run engine at maximum RPM.
Low hydraulic fluid level.
Fill hydraulic fluid reservoir with
correct fluid until visible in the sight
gauge.
Air leaking into hydraulic system.
Tighten or replace hoses, fittings,
and/or filter(s).
Hydrostatic
malfunctioning.
Repair/replace the pump.
pump
is
Excessive load for engine
horsepower rating.
Reduce load on unit by reducing
ground speed.
Operating engine at high altitude.
De-rate engine power output for
altitudes above 1000 feet (305 m).
Air intake piping is restricted or air
cleaner element is dirty.
Remove restrictions. Replace air
cleaner element(s).
Fuel suction line or fuel filter is
restricted.
Check fuel line for restrictions.
Replace fuel filter element(s).
Fuel return system is restricted.
Check/correct restricted fuel
return system.
Fuel
transfer
malfunctioning.
Check/replace fuel transfer pump.
(See engine manual).
pump
is
Throttle lever is improperly
adjusted.
Check/adjust throttle controls.
Injector is malfunctioning.
Check/replace injector. (See
engine manual).
Poor quality fuel.
Verify by operating with a fuel of
known quality.
5.4
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Low hydraulic fluid level.
Add hydraulic fluid to proper level.
(See Maintenance Chapter).
Hydraulic reservoir return filters
contain contamination.
Check return filter(s) for
contamination and replace if
necessary. (See Maintenance
Chapter).
Hydraulic relief valve in steering
circuit is set incorrectly.
Check relief valve setting (should
be at 1250 PSI.) Adjust setting if
necessary.
Worn hydraulic pump.
Check for worn pump. Repair/
replace.
Worn steering orbitrol motor.
Check for worn steering orbitrol
motor. Repair/replace.
Worn or damaged steering
cylinder.
Repair/replace steering cylinder.
Hydraulic System Overheats
Low hydraulic fluid level.
(Temperature above 220° F or
104.4° C)
Defective gauge or sender giving
wrong temperature reading.
Fill with the correct fluid until fluid
is visible in the sight gauge.
Primary relief valve on pump set
too low or left out when towed.
Adjust setting to 5090 PSI on both
Forward/Reverse. (See pump
service manual).
Excessive air temperature and
high duty cycle.
Operate unit at slower ground
speed and maximum engine RPM
during hot weather.
Plugged fins on oil cooler.
Clean fins and correct any other
problems with cooling air flow.
Worn out hydrostatic pump.
Repair or replace.
Steering is Difficult
ROSCO - A LeeBoy Company
5.5
Replace gauge or sender.
Troubleshooting
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Engine Oil Pressure Low
Engine Coolant Temperature is
Above Normal
(cont.)
Troubleshooting
Cause
Solution
Electrical power not being
supplied to gauge.
Check fuse.
Incorrect oil level.
Check for oil leaks. Add or drain
engine oil. Check dipstick
calibration.
Oil filter plugged.
Change full flow oil filter.
Oil diluted with fuel.
Check/replace injector, fuel
transfer pump and/or injection
pump.
Oil diluted with coolant.
See authorized repair facility.
Incorrect oil specifications.
Change oil and check oil
specifications.
(See
Maintenance chapter in this
manual and engine manual).
Oil pressure sender or gauge
malfunctioning.
Replace oil pressure sender or
gauge.
Coolant level too low.
Add coolant.
Unit operating with excessive
loads.
Reduce unit loading.
Radiator fins are damaged or
obstructed with debris.
Inspect radiator fins. Clean/
repair or replace.
Collapsed or restricted radiator
hose(s).
Inspect radiator hoses. Replace
if necessary.
Loose fan drive belt.
Check belt tension and tighten if
necessary.
Cooling fan shroud damaged or
missing.
Inspect shroud. Repair, replace
or install as needed.
Incorrect or malfunctioning
radiator cap.
Check the radiator cap. Replace
if necessary.
(cont.)
(cont.)
5.6
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Engine Coolant Temperature
Above Normal (cont.)
Temperature gauge or sender
malfunctioning.
Repair/replace the sender or
gauge.
Thermostat stuck in closed
position.
Test thermostat.
necessary.
Dirt, scale or rust in the cooling
system.
Clean cooling system.
Loose wiring, faulty connection.
Repair/replace loose wiring or
connector.
Diode at alternator loose or faulty.
Tighten connection or replace
diode.
Alternator belt loose or broken.
Adjust or replace belt.
Alternator malfunctioning.
Replace alternator.
Faulty gauge or sender.
Replace gauge or sender.
Loose wiring or faulty connection.
Repair/replace loose wiring or
connector.
Faulty wiring.
Check and replace wiring or
connector.
Electrical wiring fault supplying
power to fuel solenoid when key
is in the "OFF" position.
Check or repair wiring.
Injection pump fuel solenoid
inoperative.
Check solenoid for defects or
foreign material inhibiting proper
operations.
Engine operating on fumes drawn
into air intake.
Locate and isolate the source of
fumes.
Low idle set too high.
Set idle to specifications.
Alternator Not Charging
Instruments Won't Work
ROSCO - A LeeBoy Company
5.7
Replace if
Troubleshooting
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Engine not running.
Engine must be running to release
brake.
Park brake switch is "ON".
Turn park brake switch "OFF".
Faulty brake switch.
Replace switch.
Loose wiring to brake solenoid.
Repair/replace wiring.
Faulty solenoid to brake valve.
Replace solenoid cartridge or coil.
Low charge pressure to brakes
(300 PSI or less).
Check/adjust charge relief valves
on hydrostatic pump to 350 to 400
PSI in neutral. Engine must be at
maximum RPM when adjusting
charge pressure. Repair/replace
hydrostatic pump.
Faulty brake.
Repair/replace brakes.
Park brake switch not "ON".
Red indicator light should come on
when park brake switch is "ON".
Faulty switch/wiring allowing
electrical power to brake solenoid
valve when switch is in "OFF"
position.
Repair/replace switch or wiring.
Faulty brake.
Repair/replace brake(s) on rear
wheels.
Park Brake Indicator Light Comes
On When Traveling
Park brakes are spring applied
and hydraulically released.
Hydraulic pressure has dropped
to 300 PSI or less.
Check the hydrostatic travel
system charge pressure. (See the
previous section "Low charge
pressure to brakes.")
Unit Won't Shift to "High" Range
(default is "Low" range)
Faulty switch.
Check/replace if necessary.
Loose wiring or connector to the
two-speed solenoid valve.
Repair/replace
connections.
Parking Brake Won't Release
Parking Brake Won't Hold
(cont.)
Troubleshooting
(cont.)
5.8
wiring
or
(cont.)
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Unit Won't Shift to "High" Range
(default is "Low" range) (cont.)
Faulty solenoid on two-speed Replace solenoid cartridge or coil.
solenoid valve.
Conveyor Belt Not Running In the
Center of the Conveyor
(May run true when not loaded but
not under load)
Conveyor belts out of adjustment. Adjust belt alignment. (See
Maintenance Chapter in this
manual).
Adjust belt tension.
(See
Maintenance Chapter in this
manual).
One or more of the trough rollers Clean debris out of the roller.
are not turning.
Replace if the roller has a flat spot
or will not free-up.
Spreadroll Fails to Operate When
Gates are Opened
Spread hopper agitator or Remove aggregate or foreign
spreadroll jammed with aggregate material.
or foreign material.
Low hydraulic fluid level.
Add fluid to proper level. (See
Maintenance Chapter in this
manual.)
Hydraulic reservoir return filters Check return filter(s) for
contain contamination and/or are contamination and replace if
plugged.
necessary.
Hydraulic relief valve in spread Check relief valve setting (should
hopper control circuit set be set at 2700 PSI.) Adjust setting
incorrectly.
if necessary.
Worn hydraulic pump and/or Check for worn pump and/or
motor.
motor and repair or replace if
necessary.
Conveyors Fail to Operate
Low hydraulic fluid level.
Add fluid to proper level.
Hydraulic reservoir suction Check suction filter for
strainers contain contamination. contamination. Clean or replace
as necessary.
(cont.)
ROSCO - A LeeBoy Company
(cont.)
5.9
(cont.)
Troubleshooting
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Conveyors Fail to Operate (cont.)
No electrical power to conveyor
control solenoid valve.
Check for electrical power at the
conveyor solenoid valves when
the dash conveyor control switch
is set to "MANUAL" and the
auxiliary conveyor switches are
"ON".
If power is available, and the
problem is not hydraulic system
related, replace solenoid cartridge.
If there is no power at the solenoid
valves, check for electrical power
at the conveyor control switch and
auxiliary conveyor switches.
If power is available, switches
may need replacement.
If there is no power, check wiring
to switches - look for shorts or
incorrectly connected wires. (See
wiring schematics in the Parts
Catalog in this manual)
Aggregate Material is Not
Distributing Evenly in Spread
Hopper
Troubleshooting
Sheared key in motor/head pulley
drive coupling.
Replace key.
Faulty relief cartridge on conveyor
solenoid valve.
Exchange relief cartridge with
another cartridge on the machine.
If the problem doesn't transfer to
the other function on the machine,
cartridge is OK. If the problem
transfers, replace the cartridge.
Worn hydraulic pump or motor.
Check for worn pump or motor.
Replace if necessary.
Conveyor hood deflector out of
adjustment.
Adjust conveyor hood deflector.
(See Operation Chapter in this
manual.)
5.10
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Low hydraulic fluid level.
Add fluid to proper level. (See
Maintenance Chapter in this
manual.)
Hydraulic reservoir return filters
contain contamination.
Check return filter(s) for
contamination and replace if
necessary. (See Maintenance
Chapter in this manual.)
Gate opener jammed with
aggregate or other foreign
material.
Remove aggregate or foreign
material.
Hydraulic relief valve in gate
opener circuit set incorrectly.
Check relief valve setting (should
be set at 250 PSI.) Adjust setting
if necessary.
Spread Hopper Gates Will Not
Open to the Same Width
Damage or malfunction of
potentiometer or linkage at the end
of the actuator.
Repair, readjust or replace.
Aggregate Builds Up Behind Auto
Conveyor Paddles (Fails to Shut
Off Conveyors)
Conveyor hood deflector out of
adjustment.
Adjust conveyor hood deflector.
(See Operation Chapter in this
manual).
Control paddle bent.
If control paddle is bent forward,
bend to a position slightly to the
rear of vertical.
Conveyors operating too fast and/
or spread hopper gates closed on
one side of the hopper (for narrow
spread width).
On units with variable speed
conveyor controls, slow down belt
speed on side of spread hopper
with closed gates.
Spread Hopper Gates Fail to
Open
Operate conveyor belt manually
with auxiliary conveyor switch on
side of spread hopper with gates
closed.
ROSCO - A LeeBoy Company
5.11
Troubleshooting
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Conveyors Fail to Operate with
Auto Conveyor Control
If conveyor control switch set is
set to "MANUAL", see problem
"Conveyors Fail to Operate".
See problem "Conveyors Fail to
Operate".
If conveyor control switch is set
to "AUTO", possible causes are
shorts in the electrical wiring, wire
connected incorrectly or faulty
switches.
Check for electrical power at the
paddle switch in "AUTO" position.
If there is no power, check the
conveyor control switch wiring.
Look for shorts or incorrectly
connected wires. (See wiring
schematics in the Parts Catalog
in this manual.)
If the conveyor control switch
wiring is OK, but there is no power
to the paddle switch, replace the
conveyor control switch.
If power is available at the paddle
switch, but not at the solenoid,
replace the paddle switch.
Variable Speed Conveyor Control
Fails to Change Belt Speed
Faulty belt speed control valve.
Replace the valve.
Wheels Slip or Unit Looses Power
or Stops When Negotiating a Hill
Insufficient horsepower to
negotiate the grade at the set
speed.
Slow the machine down by moving
the joystick toward neutral
position.
The unit is operating on a slope
so steep that the machine can not
pull the load up the hill. Operation
of the joystick lever is abrupt when
starting and stopping.
The multi-function valves on the
pumps are set too low. Set the
forward multi-function valve to
4500 PSI and the reverse multifunction valve to 2900 PSI.
Insure that the machine hoppers
are fully loaded with aggregate to
achieve maximum draw bar pull.
(cont.)
Troubleshooting
(cont.)
5.12
(cont.)
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
TROUBLESHOOTING
Problem
Cause
Solution
Wheels Slip or Unit Looses Power
or Stops When Negotiating a Hill
(cont.)
The unit is operating on a slope
so steep that the machine cannot
pull the load up the hill. Operation
of the joystick lever is abrupt when
starting and stopping.
When operating on steep slopes
(11% or greater with a 50,000 lb
truck) the truck operator will have
to push going up hill and brake
coming down to insure that the
tires do not slip.
ROSCO - A LeeBoy Company
5.13
Troubleshooting
HCS-F/F4 CHIPSPREADER
SECTION 2
PARTS CATALOG
PART NO. 39176
FOR UNITS WITH SERIAL NUMBER 38348 AND UP
REVISED 08/01/03
NOTE: It is the responsibility of the customer or user's management
to train, educate or supervise his employees in the proper operation and
maintenance of this equipment.
ROSCO - A LeeBoy Company
688 North Highway 16
Denver, North Carolina
Telephone: 704-966-3300
www.LeeBoy.com
HCS-F/F4 CHIPSPREADER
Parts Catalog
FINAL AND DECALS .................................... 6.2 - 6.5
HYDRAULIC CONVEYOR .................................... 6.50
AUTO-CONVEYOR PADDLE ..................... 6.51
CONTROL CONSOLE GROUP ..................... 6.6 - 6.9
CONTROL DECK, DUAL OPERATOR ...... 6.10 - 6.11
CONVEYOR GROUP, LEFT & RIGHT ....... 6.52 - 6.55
RECEIVING HOPPER ..................... 6.54 - 6.55
LIGHTING GROUP ................................... 6.12 - 6.13
FRONT HOPPER ASSEMBLY GROUPS .. 6.56 - 6.71
ENGINE COVER ....................................... 6.14 - 6.15
INDIVIDUAL GATE GROUPS .................... 6.72 - 6.77
ENGINE GROUPS ................................... 6.16 - 6.31
ENGINE SUB-ASSEMBLY ............. 6.18 - 6.21
HYDROSTATIC PUMP ................... 6.22 - 6.23
PUMP, CONVEYOR DRIVE ..................... 6.24
HYDROSTATIC MTR, 2-SPEED ............... 6.25
DUAL PUMP DRIVE ....................... 6.26 - 6.27
EXHAUST GROUP ................................... 6.28
AIR INTAKE ............................................. 6.29
RADIATOR AND COOLING ............ 6.30 - 6.31
NON-ILLUSTRATED, STD EQUIP ............. 6.78 - 6.79
TIRE & RIM GROUPS
HOSE KIT, REAR BRAKES
FRONT FENDER GROUP
HYDRAULIC BRAKE GROUP
FORWARD HANDLE, HITCH GROUP
CONVEYOR BELT
OIL
ANTIFREEZE
HYDRAULIC GROUP ................................ 6.32 - 6.33
OPTIONAL GROUPS ................................. 6.80 - 6.87
FUEL LEVEL GROUP ................................ 6.80
MUD FLAPS, FRONT & REAR ........ 6.81 - 6.82
HOPPER RAILINGS .................................. 6.83
PLACEMENT SCREENS ........................... 6.83
SECOND AGITATOR ................................. 6.83
HOPPER SENSOR .................................... 6.83
VANDALISM PACKAGE ............................ 6.84
LOCK BOX ................................................ 6.84
ETHER START .......................................... 6.84
BATTERY DISCONNECT .......................... 6.84
ENGINE SHUTDOWN ................................ 6.84
WATER SEPARATER ............................... 6.85
COOLANT FILTER GROUP ....................... 6.85
HARNESS HITCH/HORN ........................... 6.85
REMOTE HORN BUTTON ......................... 6.85
LIGHTING OPTIONS ................................. 6.86
FIRE EXTINGUISHER ............................... 6.87
MISCELLANEOUS ..................................... 6.87
FRONT AXLE ........................................... 6.34 - 6.35
REAR AXLE, 2-WHEEL DRIVE ................ 6.36 - 6.37
REAR DRIVE GROUP, 4-WHEEL DRIVE . 6.38 - 6.41
HOSE KIT ................................................. 6.39
TORQUE HUB ................................ 6.40 - 6.41
HITCH ASSEMBLY .................................. 6.42 - 6.44
FRONT HOPPER ................................................ 6.45
POWER GATE GROUP ............................ 6.46 - 6.49
GATE POSITION SENSOR ...................... 6.48
HOSE KIT ................................................. 6.49
ALPHABETICAL PARTS INDEX .................................................................................................... 6.88 - 6.97
SCHEMATICS .................................................................................................................... END OF SECTION
CONTROL CONSOLE
#42302
MAIN HARNESS
#42311
ENGINE HARNESS
#41263
HOSE KIT, DRIVE SYSTEM
#73195
HOSE KIT, BRAKE & STEERING - FRONT WHEEL DRIVE
#73229
HOSE KIT, BRAKE & STEERING - FOUR WHEEL DRIVE
#73275
HYDRAULIC SYSTEM, INDIVIDUAL GATES - 10 FT
#41110-01
HYDRAULIC SYSTEM, INDIVIDUAL GATES - 12 FT
#41110-03
HYDRAULIC SYSTEM, INDIVIDUAL GATES - 13.5 FT
#41110-04
HYDRAULIC SYSTEM, INDIVIDUAL GATES - 14 FT
#41110-05
HYDRAULIC SYSTEM, INDIVIDUAL GATES - 16 FT
#41110-07
HYDRAULIC SYSTEM, INDIVIDUAL GATES - 13 FT
#41110-08
ROSCO - A LeeBoy Company
6.1
Parts Book
HCS-F/F4 CHIPSPREADER
FINAL PREP GROUP
REF: 40731
REV: G
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 004684102 ........ 14.50 ................ STRIP,ABRASIVE,4"X60’ROLL,BLK
NS ............. 106000110 ........ 4.00 .................. LAGGING,CONV BELT .25X4.00X216
NS ............. 106006161 ........ 2.00 .................. WIPER,CONV BELT SCRAPER
NS ............. 106008061 ........ 2.00 .................. LINING,CHUTE .250X7.00X26.00
2 ................ 106008221 ........ 3.00 .................. DECAL,TIE DOWN
4 ................ 306001152 ........ 2.00 .................. DECAL,FLAHERTY
NS ............. 33630................ 7.00 .................. STRIPPING,.062
NS ............. 33630-2 ............ 1.00 .................. STRIPPING,.250
5 ................ 33908................ 2.00 .................. DECAL,ROSCO LOGO,LARGE,BLACK
NS ............. 34735................ 5.00 .................. TRIM,STEEL CORE
NS ............. 35355................ 1.00 .................. PLATE,SERIAL NUMBER,ROSCO
6 ................ 35570................ 2.00 .................. DECAL,SPRHH
7 ................ 35943................ 2.00 .................. DECAL,WARNING,GUARDS
NS ............. 35952................ 1.00 .................. DECAL,SMV SIGN COVER
NS ............. 36130................ 1.00 .................. KIT,HORN,STEERING WHEEL CENTER
8 ................ 36202................ 2.00 .................. DECAL,WARNING,KEEP CLEAN
NS ............. 36898................ 2.00 .................. SEAT BELT,3.00 W/HARDWARE
NS ............. 37053................ 4.00 .................. ANCHOR,STEP GRATING
NS ............. 38956................ 1.00 .................. ALARM,BACKUP,97DB
NS ............. 40447................ 6.00 .................. WASHER,2.25OD,.562IDX7GA.1793
NS ............. 6436 ................. 1.00 .................. STEERING WHEEL
NS ............. 72048-01 .......... 2.00 .................. SUSPENSION,LOW PROFILE
9 ................ 72062................ 2.00 .................. DECAL,DIESEL POWER,CUMMINS
NS ............. 72124................ 1.00 .................. PULL,DRAWER,3.00,ALUM
NS ............. 72125................ 1.00 .................. GRIP,HANDLE,.125X2.75,FLAT
10 .............. 72292................ 2.00 .................. DECAL,STROBE STRIP,SMALL,26.00
11 .............. 72293................ 2.00 .................. DECAL,STROBE STRIP,LARGE,34.75
NS ............. 72376................ 1.00 .................. SKIRT,HOPPER BUMPER
NS ............. 72527................ 2.00 .................. SEAT,MICHIGAN,SERIES V-818
NS ............. 72527-01 .......... 2.00 .................. SLIDER SET,SEAT BASE
Parts Book
6.2
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FINAL PREP GROUP
REF:
REV:
40731
G
CONTINUED ON
FOLLOWING PAGES
ROSCO - A LeeBoy Company
6.3
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
DECAL GROUP
40731
G
ITEM PART NO.
QTY
DESCRIPTION
NS ............. 72527-02 .......... 2.00 .................. KIT,ARM REST SET,SERIES V-818
NS ............. 72527-03 .......... 4.00 .................. SPACER,SEAT SLIDE,PLASTIC
12 .............. 72587................ 2.00 .................. DECAL,OPERATING CAUTION
13 .............. 72589................ 1.00 .................. DECAL,DIESEL FUEL
14 .............. 72590................ 1.00 .................. DECAL,HOT FLUID HAZARD,WARNING
15 .............. 72591................ 1.00 .................. DECAL,HYDRAULIC OIL
16 .............. 37664................ 1.00 .................. DECAL,HYD OIL,SIGHT GLASS
17 .............. 72602................ 1.00 .................. DECAL,DANGER,FRONT HOPPER
18 .............. 72623................ 1.00 .................. DECAL,FR CONVEYOR CONTROLS
19 .............. 72624................ 2.00 .................. DECAL,CAUTION,FULL HOPPER
20 .............. 72625................ 1.00 .................. DECAL,GUARD MISSING,WARNING
21 .............. 72626................ 2.00 .................. DECAL,ENGINE COMP,WARNING
22 .............. 72627................ 1.00 .................. DECAL,WARNING,BATTERY INJURY
NS ............. 72638................ 2.00 .................. SKIRT,HOPPER SIDE,12X23.50
NS ............. 80037................ 4.00 .................. NUT,HEX,.312-18
NS ............. 80141................ 4.00 .................. WASHER,TYPE A PLAIN,.312
NS ............. 80161................ 4.00 .................. WASHER,SPLIT LOCK,.312
NS ............. 80224................ 6.00 .................. CSHH,.375-16X1.25,GR5
NS ............. 80352................ 13.00 ................ NUT,FLEXLOC,.375-16,FULL,LT
NS ............. 80996................ 20.00 ................ WASHER,SAE PLAIN,.375
NS ............. 81089................ 1.00 .................. WASHER,SAE PLAIN,1.500
NS ............. 81133................ 4.00 .................. CRG BOLT,.312-18X3.50,GR5
NS ............. 81159................ 4.00 .................. TACK,DIA.146/.104X.04 GRIP LG
NS ............. 853521158 ........ 1.00 .................. INDICATOR,AIR CLEANER
NS ............. 871081000 ........ 3.00 .................. PIN,CLEVIS,W/COTTER PIN
NS ............. 91202................ 1.00 .................. DECK SPAN,GALV,11.75WX75.00 LG
NS ............. 951250115 ........ 1.00 .................. KIT,HORN
NS ............. 956011180 ........ 1.00 .................. SIGN,SMV,METAL
23 .............. D49 ................... 2.00 .................. DECAL,HYDROSTATIC,SMALL,CLEAR
24 .............. D50 ................... 2.00 .................. DECAL,ROSCO LOGO,MEDIUM,BLACK
25 .............. 37243................ 2.00 .................. DECAL,WARNING,ENGINE EXHAUST
Parts Book
6.4
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
DECAL GROUP
40731
G
72376
REF:
REV:
ROSCO - A LeeBoy Company
6.5
Parts Book
HCS-F/F4 CHIPSPREADER
CONTROL CONSOLE GROUP-2WD
REF: 42301
REV: 0
ITEM PART NO.
1 .................
2 .................
3 .................
4 .................
5 .................
6 .................
7 .................
9 .................
10 ...............
11 ...............
12 ...............
13 ...............
14 ...............
15 ...............
16 ...............
17 ...............
18 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
27 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
37 ...............
38 ...............
39 ...............
41 ...............
42 ...............
43 ...............
44 ...............
45 ...............
46 ...............
48 ...............
49 ...............
50 ...............
51 ...............
54 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
Parts Book
QTY
DESCRIPTION
106004605 ........ 1.00 ................... DISC,FRICTION
207001201 ........ 2.00 ................... W/M,SEAT BASE
33118 ................. 1.00 ................... NUT,HEX,.813-20
33265 ................. 1.00 ................... SAFETY HASP W/SWIVEL STAPLE
33597 ................. 15.00 ................. TIE WRAP,.188X11.00
72781 ................. 1.00 ................... ORBITROL,STEERING,11.3CIR
36128 ................. 1.00 ................... COLUMN,STEERING,6.00 W/WIRE
40131 ................. 1.00 ................... THROTTLE LEVER
40571 ................. 1.00 ................... W/M,PIVOT,THROTTLE LEVER
40834 ................. 1.00 ................... W/M,STEERING ARM
41174 ................. 1.00 ................... DOOR,FUSE BLOCK C/S
42393 ................. 1.00 ................... HARNESS,CONVEYOR,HCS-F
40913 ................. 1.00 ................... HARNESS,WIRE PADDLE SWITCHES
42396 ................. 1.00 ................... HARNESS,CONN,FRONT HOPPER
42394 ................. 1.00 ................... HARNESS,2-SPEED,HITCH,BRAKE
40916 ................. 1.00 ................... HARNESS,WIRE HORN,FUEL,BACK-UP
40917 ................. 1.00 ................... HARNESS,WIRE HYD TANK
41146 ................. 1.00 ................... CONSOLE PIVOT W/M
41148 ................. 1.00 ................... PIVOT DECK W/M
41165 ................. 1.00 ................... COVER,CONTROL CONSOLE
42302 ................. 1.00 ................... CONTROL CONSOLE ASSY, HCS-F
(See Detail on Following Pages)
71719 ................. 18.00 ................. MACH SCR,PH,#8-32X.50
71766 ................. 2.00 ................... HANDLE,6.00
72224 ................. 1.00 ................... CASTER,RIGID 1.50X4.00
80144 ................. 1.00 ................... WASHER,TYPE A PLAIN,.500
80160 ................. 4.00 ................... WASHER,SPLIT LOCK,.250
80161 ................. 4.00 ................... WASHER,SPLIT LOCK,.312
80207 ................. 4.00 ................... CSHH,.312-18X.75,GR5
80219 ................. 4.00 ................... CSHH,.375-16X.75,GR5
80304 ................. 1.00 ................... SET S,HSKT,KCUP,.375-16X.375
80352 ................. 4.00 ................... NUT,FLEXLOC,.375-16,FULL,LT
80423 ................. 4.00 ................... CSHH,.250-20X.50,GR5
80423 ................. 2.00 ................... CSHH,.250-20X.50,GR5
80793 ................. 2.00 ................... NUT,HEX,#8-32
80974 ................. 2.00 ................... SHLDR SCR,.500X.500X.375-16
81091 ................. 7.00 ................... RIVET,BLIND,STL,.188,.251-.375
846082155 ........ 1.00 ................... SPRING,1.18OD,1.15LG,.225WIRE
848039222 ........ 2.00 ................... ROD END,SPHER,FEM,.250-28
848039511 ........ 1.00 ................... CABLE,BRAKE,3.00 TRAVELX120.00
853750102 ........ 2.00 ................... FITT,LUBE,STR,.250-28
41158 ................. 1.00 ................... COVER,PIVOT CHANNEL
36063 ................. 2.00 ................... NUT,J-TYPE,.375-16
90803 ................. 14.00 ................. SLEEVE,ABRASION,NYLON,1.75ID
42399 ................. 1.00 ................... HARNESS,BRAKE SWITCH
72608 ................. 1.00 ................... SENSOR,SPEED (PPU) W/HARNESS
26461 ................. 1.00 ................... CLAMP,WELDMENT
21553 ................. 2.00 ................... T-HANDLE W/M,.375-16X1.00
80185 ................. 4.00 ................... CSHH,.250-20X1.00,GR5
80141 ................. 4.00 ................... WASHER,TYPE A PLAIN,.312
80350 ................. 4.00 ................... NUT,FLEXLOC,.250-20,FULL,LT
6.6
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
CONTROL CONSOLE ASSEMBLY
REF:
REV:
42302
0
ITEM PART NO.
1 .................
2 .................
3 .................
4 .................
5 .................
6 .................
7 .................
8 .................
9 .................
10 ...............
11 ...............
12 ...............
13 ...............
14 ...............
15 ...............
16 ...............
17 ...............
18 ...............
19 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26 ...............
27 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
45 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
QTY
DESCRIPTION
31983 ................. 1.00 ................... LIGHT,RED,DASH,.50 HOLE
31985 ................. 3.00 ................... LIGHT,GREEN,DASH,.50 HOLE
33271-0 ............. 8.00 ................... WIRE,16 GA,GRAY
33271-1 ............. 8.00 ................... WIRE,16 GA,BLACK
33271-2 ............. 8.00 ................... WIRE,16 GA,YELLOW
33271-3 ............. 8.00 ................... WIRE,16 GA,BROWN
33271-4 ............. 8.00 ................... WIRE,16 GA,GREEN
33271-5 ............. 8.00 ................... WIRE,16 GA,WHITE
33271-6 ............. 8.00 ................... WIRE,16 GA,ORANGE
33271-7 ............. 8.00 ................... WIRE,16 GA,RED
33271-8 ............. 8.00 ................... WIRE,16 GA,PINK
33271-9 ............. 8.00 ................... WIRE,16 GA,PURPLE
33271-10 ........... 8.00 ................... WIRE,16 GA,GREEN/WHITE STRIPE
33271-11 ........... 8.00 ................... WIRE,16 GA,BLUE
33271-12 ........... 8.00 ................... WIRE,16 GA,RED/BLACK STRIPE
33271-13 ........... 8.00 ................... WIRE,16 GA,BLACK/YELLOW STRIPE
33271-14 ........... 8.00 ................... WIRE,16 GA,YELLOW/RED STRIPE
33271-15 ........... 8.00 ................... WIRE,16 GA,BROWN/YELLOW STRIPE
33271-16 ........... 8.00 ................... WIRE,16 GA,PURPLE/WHITE STRIPE
33271-17 ........... 8.00 ................... WIRE,16 GA,WHITE/BLACK STRIPE
33271-18 ........... 8.00 ................... WIRE,16 GA,BLUE/RED STRIPE
33271-19 ........... 8.00 ................... WIRE,16 GA,GREEN/YEL STRIPE
33271-20 ........... 8.00 ................... WIRE,16 GA,GRAY/BLACK STRIPE
33271-21 ........... 8.00 ................... WIRE,16 GA,ORANGE/YEL STRIPE
33599 ................. 1.00 ................... TERM,PUSH-ON,.25,MALE,16-14GA
33600 ................. 10.00 ................. TERM,PUSH-ON,.25,FEM,16-14 GA
33620 ................. 5.00 ................... TERM,RING,12-10 GA,#10 STUD
33882-7 ............. 8.00 ................... WIRE,12 GA,BROWN
34469 ................. 65.00 ................. CONTACT,PIN,20-14 GA
34471 ................. 42.00 ................. CONTACT,SOCKET,20-14 GA
35123 ................. 69.00 ................. TERM,RING,16-14 GA,#6 STUD
33964 ................. 1.00 ................... SWITCH,BACKUP ALARM
35213 ................. 1.00 ................... HOLDER,WIRE TIE,ADHESIVE BACK
35362 ................. 1.00 ................... GAUGE,PRESS,OIL
35364 ................. 1.00 ................... GAUGE,TEMP,WATER
35365 ................. 1.00 ................... GAUGE,TEMP,OIL
35366 ................. 1.00 ................... GAUGE,FUEL
35390 ................. 1.00 ................... CONTACT,SOCKET,12-10 GA
35391 ................. 1.00 ................... CONTACT,PIN,12-10 GA
35668 ................. 1.00 ................... GAUGE,VOLTMETER,8-18 V DC
36150 ................. 1.00 ................... ALARM,BUZZ/LIGHT,RED
36393 ................. 1.00 ................... SWITCH,PUSH BTN,OFF-MOM ON
36432 ................. 4.00 ................... DIODE,.001AMP,20 VOLTS
36699 ................. 1.00 ................... SWITCH,IGNITION,3 POS,30 AMP
37492 ................. 1.00 ................... CONNECTOR GROUP,28 PIN
71064 ................. 8.00 ................... WIRE,14 GA,BLACK
71066 ................. 8.00 ................... WIRE,14 GA,YELLOW
71861-2 ............. 8.00 ................... WIRE,10 GA,RED
36342 ................. 2.00 ................... FUSE,BLADE,20AMP,ATC-20
72058 ................. 1.00 ................... SWITCH,TOGGLE,4PDT,3-POS,SPL
72086 ................. 2.00 ................... SWITCH,TOGGLE,DPDT,2-POS
ROSCO - A LeeBoy Company
6.7
Parts Book
CONTROL CONSOLE ASSEMBLY
HCS-F/F4 CHIPSPREADER
REF:
REV:
42302
0
ITEM PART NO.
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
69 ...............
70 ...............
71 ...............
72 ...............
73 ...............
74 ...............
76 ...............
77 ...............
78 ...............
79 ...............
80 ...............
81 ...............
82 ...............
83 ...............
84 ...............
85 ...............
86 ...............
87 ...............
88 ...............
90 ...............
91 ...............
92 ...............
93 ...............
94 ...............
95 ...............
96 ...............
98 ...............
99 ...............
100 .............
101 .............
102 .............
103 .............
104 .............
105 .............
106 .............
Parts Book
QTY
DESCRIPTION
72203 ................. 6.00 ................... TERM,PUSH-ON,.18,FEM,16-14 GA
72209 ................. .50 ..................... KIT,WIRE MARKER,0-9
72721 ................. 1.00 ................... TACHOMETER,ALT 3000RPM, 2.00
36340 ................. 4.00 ................... FUSE,BLADE,10AMP,ATC-10
72593 ................. 1.00 ................... CONN HOUSING,PLUG,15 CIRCUIT
72594 ................. 2.00 ................... CONN HOUSING,CAP,15 CIRCUIT
73239 ................. 1.00 ................... DECAL,CONTROL CONSOLE,HCS-F
73232 ................. 1.00 ................... HANDLE,EDC CONTROL,2-POT
72709 ................. 1.00 ................... DISPLAY,LCD COMPUTER
72710 ................. 1.00 ................... CABLE,DISPLAY TO COMPUTER
851090613 ........ 3.00 ................... SWITCH,TOGGLE,SPDT,3-POS
851201417 ........ 15.00 ................. TIE WRAP,.094X4.00
851390204 ........ 8.00 ................... TERM,RING,16-14 GA,#10 STUD
41145 ................. 1.00 ................... CONTROL CONSOLE W/M
36746 ................. 12.00 ................. FUSE,BLADE,5AMP,ATC-5
37344 ................. 1.00 ................... RELAY,TIME DELAY,5SEC,SPST,12V
36085 ................. 7.00 ................... RELAY,SPDT,40AMP,12VDC
36086 ................. 7.00 ................... BRACKET,RELAY MOUNT
36118-2 ............. 35.00 ................. TERM,CRIMP,16-14 GA
72713 ................. 5.00 ................... RESISTOR,5K OHM,.50 WATT
72541 ................. 1.00 ................... RESISTOR,10K,.50 WATT
36252 ................. 3.00 ................... SWITCH,TOGGLE,SPDT,3-POS,MOM
34467 ................. 2.00 ................... CONN HOUSING,PLUG,12 CIRCUIT
36350 ................. 2.00 ................... CONNECTOR,SEALED,SHROUD,3-PIN
37232 ................. 1.00 ................... MICROPROSSESOR,S 10
36694 ................. 1.00 ................... FUSE BLOCK,BLADE-TYPE,10 POS
73240 ................. 2.00 ................... CONN HOUSING,PLUG,9 CIRCUIT
37284 ................. 8.00 ................... TERM PIN METRIC PACK 150 SERIE
37286 ................. 8.00 ................... SEAL,CABLE,METRI PACK,150 S
38038 ................. 1.00 ................... TERM,BLOCK,4-GANG
35385 ................. 1.00 ................... GAUGE,HOUR METER
36300 ................. 2.00 ................... CONNECTOR,SEALED,TOWER,3-PIN
36165 ................. 6.00 ................... TERM,SEALED CONN,16-14 GA,FEM
36166 ................. 9.00 ................... SEAL,CABLE,18-16 GA
36168 ................. 8.00 ................... TERM,FUSE BLOCK,12 GA
71716 ................. 2.00 ................... MACH SCR,PH,#10-24X.75
80824 ................. 6.00 ................... NUT,HEX,#10-24
871071601 ........ 6.00 ................... WASHER,SPLIT LOCK,#10
42310 ................. 1.00 ................... PANEL,CONTROL,HCS-F
81173 ................. 4.00 ................... CSSH,#10-24 X .500
42311 ................. 1.00 ................... HARNESS,MAIN,CONN,HCS-F (See Schematics)
36461 ................. 3.00 ................... PLUG,CAVITY,SEALED CONN
72843 ................. 2.00 ................... RESISTOR,3 OHM,25 WATT
73102 ................. 2.00 ................... POTENTIOMETER,15 OHMS,25 WATTS
72055 ................. 2.00 ................... KNOB,HYD CONTROL
36149 ................. 1.00 ................... SWITCH,TOGGLE,DPDT,3 POS
000200190 ........ 1.00 ................... SWITCH,TOGGLE,SPST,2-POS
851091608 ........ 1.00 ................... FLASHER,SIGNAL
33435 ................. 5.00 ................... LIGHT & SOCKET,12V,2.00 GAUGE
34468 ................. 2.00 ................... CONN HOUSING,CAP,12 CIRCUIT
36164 ................. 3.00 ................... TERM,SEALED CONN,16-14 GA,MALE
6.8
ROSCO - A LeeBoy Company
CONTROL CONSOLE ASSEMBLY
REF:
REV:
HCS-F/F4 CHIPSPREADER
42302
0
SCHEMATICS
AT END OF
PARTS BOOK
ROSCO - A LeeBoy Company
6.9
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
DUAL OPERATOR'S CONTROL DECK, 4WD
42189
ITEM PART NO.
QTY
NS ............. 010101027 ........
NS ............. 106000087 ........
NS ............. 106000117 ........
NS ............. 106000118 ........
NS ............. 106002258 ........
NS ............. 106004708 ........
NS ............. 106004790 ........
NS ............. 106008101 ........
NS ............. 106008282 ........
NS ............. 107000058 ........
NS ............. 107000059 ........
NS ............. 107000060 ........
NS ............. 107000349 ........
NS ............. 307000202 ........
NS ............. 307000813 ........
NS ............. 31878................
NS ............. 33277................
NS ............. 33708................
NS ............. 34180................
NS ............. 34231................
NS ............. 35370-2 ............
NS ............. 37352................
NS ............. 38076................
NS ............. 40146................
NS ............. 40151................
NS ............. 40200................
NS ............. 40447................
NS ............. 40533................
NS ............. 40641................
NS ............. 40642................
NS ............. 40724................
NS ............. 41024................
NS ............. 80211................
NS ............. 80351................
NS ............. 80406................
NS ............. 80845................
NS ............. 845202026 ........
NS ............. 845292019 ........
NS ............. 871090324 ........
NS ............. 871111605 ........
NS ............. 871111609 ........
NS ............. 971100714 ........
NS ............. 99293................
NS ............. 99534................
NS ............. 99535................
NS ............. 99537................
NS ............. 99537................
Parts Book
DESCRIPTION
6.00 .................. SPACER,.75ODX11GAX.375LG
2.00 .................. WIPER,CLIP BAR CONV
2.00 .................. STRAP,BOLTING .250X1.50X19.00
1.00 .................. STRAP,BOLTING .250X1.50X110.00
2.00 .................. CHAIN,SASH,#35 X 14 LINKS=7.84
2.00 .................. KEY,SQ,.313X1.50,BER
1.00 .................. SHAFT,1.438 X 96.50
2.00 .................. CONNECTOR, PEDAL LINK
1.00 .................. LINK,BRAKE
1.00 .................. ADJUST BAR W/M,LH
1.00 .................. ADJUST BAR W/M,RH
1.00 .................. ADJUST BAR W/M,RH
3.00 .................. DEFLECTION GUIDE
2.00 .................. W/M,CLUTCH PEDAL
2.00 .................. W/M,BRAKE PEDAL,SPRING TAB
2.00 .................. EYE BOLT,.375-16X2.50,.75ID
1.00 .................. CLAMP,HOSE,.22-.62,WORM,#04
1.00 .................. TOOL BOX
1.00 .................. CAP & RING ASSY
1.00 .................. STRAINER,FUEL,IN FILLER NECK
1.00 .................. SENDER,FUEL LEVEL,24.00 TANK
1.00 .................. VLV,HYD,RELIEF,ADJ 500-3500PSI
2.00 .................. PIN,QUICK RELEASE,.25X1.7 GRIP
1.00 .................. CENTER HANDRAIL,W/M
1.00 .................. SHAFT,CLUTCH & BRAKE
1.00 .................. FUEL TANK W/M,50 GAL,LOCKABLE
8.00 .................. WASHER,2.25OD,.562IDX7GA.1793
1.00 .................. SUPPORT,SOUND SHIELD
1.00 .................. W/M,BAFFLE,FRONT HEAD,RH
1.00 .................. W/M,BAFFLE,FRONT HEAD,LH
2.00 .................. HOPPER PIN W/M
1.00 .................. DECK,CENTER,CONTROL
2.00 .................. CSHH,.312-18X1.75,GR5
2.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
2.00 .................. CSHH,.375-16X2.25,GR5
2.00 .................. COTTER PIN,.312X3.50
4.00 .................. BEARING,PILLOW BLOCK
3.00 .................. BRG,1.44,2-BOLT FLANGE
2.00 .................. SPR,1.062 DIA X 8.24 PSI
20.00 ................ CLAMP,LOOP,.50 OD PLSTC COVER
40.00 ................ CLAMP,LOOP,.625 OD,PLSTC COVER
1.00 .................. CLEVIS,.50-20 UNF
1.00 .................. PIPE,PLUG,1.50MP,SQ HD,MI
1.00 .................. PIPE,PLUG,02MP,SQ HD,MI
1.00 .................. PIPE,PLUG,04MP,SQ HD,MI
1.00 .................. PIPE,PLUG,08MP,SQ HD,MI
1.00 .................. PIPE,PLUG,08MP,SQ HD,MI
6.10
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
DUAL OPERATOR'S CONTROL DECK, 2WD
REF:
REV:
42454
ITEM PART NO.
QTY
NS ............. 010101027 ........
NS ............. 106000087 ........
NS ............. 106000117 ........
NS ............. 106000118 ........
NS ............. 106002258 ........
NS ............. 106004708 ........
NS ............. 106004790 ........
NS ............. 106008101 ........
NS ............. 106008282 ........
NS ............. 107000058 ........
NS ............. 107000059 ........
NS ............. 107000060 ........
NS ............. 107000349 ........
NS ............. 307000202 ........
NS ............. 31878................
NS ............. 33277................
NS ............. 33708................
NS ............. 34180................
NS ............. 34231................
NS ............. 35370-2 ............
NS ............. 37352................
NS ............. 38076................
NS ............. 40146................
NS ............. 40151................
NS ............. 40200................
NS ............. 40447................
NS ............. 40533................
NS ............. 40641................
NS ............. 40642................
NS ............. 40724................
NS ............. 41024................
NS ............. 42448................
NS ............. 80211................
NS ............. 80351................
NS ............. 80406................
NS ............. 80845................
NS ............. 845202026 ........
NS ............. 845292019 ........
NS ............. 871090324 ........
NS ............. 871111605 ........
NS ............. 871111609 ........
NS ............. 971100714 ........
NS ............. 99293................
NS ............. 99534................
NS ............. 99535................
NS ............. 99537................
NS ............. 99537................
ROSCO - A LeeBoy Company
DESCRIPTION
6.00 .................. SPACER,.75ODX11GAX.375LG
2.00 .................. WIPER,CLIP BAR CONV
2.00 .................. STRAP,BOLTING .250X1.50X19.00
1.00 .................. STRAP,BOLTING .250X1.50X110.00
2.00 .................. CHAIN,SASH,#35 X 14 LINKS=7.84
2.00 .................. KEY,SQ,.313X1.50,BER
1.00 .................. SHAFT,1.438 X 96.50
2.00 .................. CONNECTOR, PEDAL LINK
1.00 .................. LINK,BRAKE
1.00 .................. ADJUST BAR W/M,LH
1.00 .................. ADJUST BAR W/M,RH
1.00 .................. ADJUST BAR W/M,RH
3.00 .................. DEFLECTION GUIDE
2.00 .................. W/M,CLUTCH PEDAL
2.00 .................. EYE BOLT,.375-16X2.50,.75ID
1.00 .................. CLAMP,HOSE,.22-.62,WORM,#04
1.00 .................. TOOL BOX
1.00 .................. CAP & RING ASSY
1.00 .................. STRAINER,FUEL,IN FILLER NECK
1.00 .................. SENDER,FUEL LEVEL,24.00 TANK
1.00 .................. VLV,HYD,RELIEF,ADJ 500-3500PSI
2.00 .................. PIN,QUICK RELEASE,.25X1.7 GRIP
1.00 .................. CENTER HANDRAIL,W/M
1.00 .................. SHAFT,CLUTCH & BRAKE
1.00 .................. FUEL TANK W/M,50 GAL,LOCKABLE
8.00 .................. WASHER,2.25OD,.562IDX7GA.1793
1.00 .................. SUPPORT,SOUND SHIELD
1.00 .................. W/M,BAFFLE,FRONT HEAD,RH
1.00 .................. W/M,BAFFLE,FRONT HEAD,LH
2.00 .................. HOPPER PIN W/M
1.00 .................. DECK,CENTER,CONTROL
1.00 .................. PEDAL,BRAKE,SHORT
2.00 .................. CSHH,.312-18X1.75,GR5
2.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
2.00 .................. CSHH,.375-16X2.25,GR5
2.00 .................. COTTER PIN,.312X3.50
4.00 .................. BEARING,PILLOW BLOCK
3.00 .................. BRG,1.44,2-BOLT FLANGE
2.00 .................. SPR,1.062 DIA X 8.24 PSI
20.00 ................ CLAMP,LOOP,.50 OD PLSTC COVER
40.00 ................ CLAMP,LOOP,.625 OD,PLSTC COVER
1.00 .................. CLEVIS,.50-20 UNF
1.00 .................. PIPE,PLUG,1.50MP,SQ HD,MI
1.00 .................. PIPE,PLUG,02MP,SQ HD,MI
1.00 .................. PIPE,PLUG,04MP,SQ HD,MI
1.00 .................. PIPE,PLUG,08MP,SQ HD,MI
1.00 .................. PIPE,PLUG,08MP,SQ HD,MI
6.11
Parts Book
LIGHTING OPTION GROUP
HCS-F/F4 CHIPSPREADER
REF: 40998
REV: A
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 000200190 ........ 1.00 .................. SWITCH, TOGGLE,SPST,2-POS
2 ................ 31985................ 2.00 .................. LIGHT,GREEN,DASH,.50 HOLE
NS ............. 32131................ 1.00 .................. SWITCH,STOP LAMP,HYD TYPE,NO
NS ............. 33271-2 ............ 6.00' ................. WIRE,16 GA,YELLOW
NS ............. 33271-3 ............ 6.00' ................. WIRE,16 GA,BROWN
NS ............. 33271-4 ............ 6.00' ................. WIRE,16 GA,GREEN
NS ............. 33271-7 ............ 6.00' ................. WIRE,16 GA, RED
NS ............. 33435................ 5.00 .................. LIGHT & SOCKET,12V,2.00 GAUGE
NS ............. 33596................ 10.00 ................ TIE WRAP, .188X7.5
NS ............. 40899................ 2.00 .................. BRACKET,HEADLAMP & TURN SIGNAL
NS ............. 4100 ................. 1.00 .................. HARNESS,WIRE,LIGHTS & FLASHER
NS ............. 6161 ................. 4.00 .................. LIGHT,TURN SIGNAL,AMBER
13 .............. 72086................ 1.00 .................. SWITCH,TOGGLE,DPDT,2-POS
NS ............. 72143................ 16.00 ................ TERM,RING,22-16 GA,#8 STUD
NS ............. 72318................ 2.00 .................. LAMP,HALOGEN,FLOOD,80X30 DEG
NS ............. 80038................ 4.00 .................. NUT,HEX,.375-16
NS ............. 80162................ 4.00 .................. WASHER,SPLIT LOCK,.375
NS ............. 80221................ 4.00 .................. CSHH,.375-16X1.00,GR5
NS ............. 80322................ 28.00 ................ SCR,SLFTPG,HH,.250-20X.50
20 .............. 851090613 ........ 1.00 .................. SWITCH,TOGGLE,SPDT,3-POS
NS ............. 851091608 ........ 1.00 .................. FLASHER,SIGNAL
NS ............. 851342007 ........ 2.00 .................. LIGHT,TURN/BRAKE,RED
NS ............. 871111605 ........ 23.00 ................ CLAMP,LOOP,.50 OD PLSTC COVER
Parts Book
6.12
ROSCO - A LeeBoy Company
LIGHTING OPTION GROUP
REF:
REV:
HCS-F/F4 CHIPSPREADER
40998
A
ROSCO - A LeeBoy Company
6.13
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
ITEM PART NO.
1
2
3
4
5
6
7
ENGINE COVER
42122
A
QTY
DESCRIPTION
................ 42138................ 1.00 .................. W/M,ENG COVER,14 GA,TOP FRONT
................ 42156................ 1.00 .................. GRILL,AIR IN,18 GA 3/16RND,FRT
................ 41516................ 2.00 .................. MOUNT,CURTAIN,UPPER
................ 41515................ 2.00 .................. MOUNT,CURTAIN,LOWER
................ 42118................ 1.00 .................. W/M,ENG COVER,14 GA,TOP REAR
................ 42275................ 2.00 .................. ASSY,ENG CURTAIN,SPRHH-F
................ 80322................ 34.00 ................ SCR,SLFTPG,HH,.250-20X.50
Parts Book
6.14
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
ENGINE COVER
REF:
REV:
42122
A
ROSCO - A LeeBoy Company
6.15
Parts Book
ENGINE ASSEMBLY,6BT,156HP
HCS-F/F4 CHIPSPREADER
REF:
REV:
42452
0
ITEM PART NO.
QTY
NS ............. 007020096 ........
NS ............. 007020097 ........
NS ............. 007020098 ........
NS ............. 33146-6 ............
NS ............. 33162................
NS ............. 33365................
NS ............. 33491................
NS ............. 34735................
NS ............. 36339................
NS ............. 38579................
NS ............. 41591................
NS ............. 42279................
NS ............. 42280................
Detail ........ 42453................
Detail ........ 42470................
Detail ........ 42471................
Detail ........ 42472................
NS ............. 70437................
NS ............. 71812................
NS ............. 72136................
NS ............. 72313................
NS ............. 73077................
NS ............. 73078................
NS ............. 80036................
NS ............. 80141................
NS ............. 80350................
NS ............. 80351................
NS ............. 80393................
NS ............. 80830................
NS ............. 80938................
NS ............. 871111605 ........
NS ............. 99448................
NS ............. R442 .................
Parts Book
DESCRIPTION
2.00 .................. HOOK,RUBBER
2.00 .................. BRACKET,ANCHOR
2.00 .................. BRACKET,HOOD
2.00 .................. BATTERY,12V,1000 CRK AMPS
2.00 .................. CLAMP,HOSE,.44-.78,WORM,#06
1.00 .................. FITT,90 04MP-06HB,CRIMPED
1.00 .................. FITT,STR 04MP-05HB,CRIMPED
3.79 .................. TRIM,STEEL CORE
1.00 .................. CABLE,BATTERY,2 LUG,0 GAX17
5.00 .................. HOSE,O6,LOW PRESS PUSH ON
1.00 .................. W/M,COVER,BATTERY BOX
1.00 .................. W/M,MOTOR MNT,FRONT RH,6 BT
1.00 .................. W/M,MOTOR MNT,FRONT LH,6 BT
1.00 .................. ENG SUB ASSY,6BT 156HP,HYDRO
1.00 .................. GRP,EXHAUST,6BT ENG,HCS-F
1.00 .................. GRP,AIR INTAKE,6BT ENG,HCS-F
1.00 .................. GRP,RADIATOR,6BT ENG,HCS-F
2.00 .................. BATTERY BOOT,POS(RED)
9.00 .................. HOSE,05,PUSH-ON,.3125
2.00 .................. CABLE,BATTERY,POS,1GA,.50STUD
2.00 .................. HOLD DOWN,BATTERY
2.00 .................. WASHER,BATTERY COROSION,RED
2.00 .................. WASHER,BATTERY COROSION,GREEN
1.00 .................. NUT,HEX,.250-20
2.00 .................. WASHER,TYPE A PLAIN,.312
1.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
4.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
4.00 .................. CSHH,.375-16X9.50,GR5
2.00 .................. CRG BOLT,.312-18X.75,GR5
1.00 .................. EYE BOLT,.250-20X1.00X.75ID
2.00 .................. CLAMP,LOOP,.50 OD PLSTC COVER
2.00 .................. PIPE,BUSH,06MP-04FP,STL
2.00 .................. CABLE,BATTERY,NEG,14,4GA,.406
6.16
ROSCO - A LeeBoy Company
ENGINE ASSEMBLY,6BT,200HP
REF:
REV:
HCS-F/F4 CHIPSPREADER
42277
A
ITEM PART NO.
QTY
NS ............. 007020096 ........
NS ............. 007020097 ........
NS ............. 007020098 ........
NS ............. 33146-6 ............
NS ............. 33277................
NS ............. 33365................
NS ............. 33491................
NS ............. 34735................
NS ............. 36339................
Detail ........ 41218................
NS ............. 41591................
Detail ........ 42470................
Detail ........ 42471................
Detail ........ 42472................
NS ............. 70437................
NS ............. 71812................
NS ............. 72136................
NS ............. 72313................
NS ............. 73077................
NS ............. 73078................
NS ............. 80036................
NS ............. 80141................
NS ............. 80350................
NS ............. 80351................
NS ............. 80393................
NS ............. 80830................
NS ............. 80938................
NS ............. 871111605 ........
NS ............. 99448................
NS ............. R442 .................
ROSCO - A LeeBoy Company
DESCRIPTION
2.00 .................. HOOK,RUBBER
2.00 .................. BRACKET,ANCHOR
2.00 .................. BRACKET,HOOD
2.00 .................. BATTERY,12V,1000 CRK AMPS
1.00 .................. CLAMP,HOSE,.22-.62,WORM,#04
1.00 .................. FITT,90 04MP-06HB,CRIMPED
1.00 .................. FITT,STR 04MP-05HB,CRIMPED
3.79 .................. TRIM,STEEL CORE
1.00 .................. CABLE,BATTERY,2 LUG,0 GAX17
1.00 .................. ENGINE SUB ASSY,200HP,HYDRO
1.00 .................. W/M,COVER,BATTERY BOX
1.00 .................. GRP,EXHAUST,6BT ENG,HCS-F
1.00 .................. GRP,AIR INTAKE,6BT ENG,HCS-F
1.00 .................. GRP,RADIATOR,6BT ENG,HCS-F
2.00 .................. BATTERY BOOT,POS(RED)
6.00 .................. HOSE,05,PUSH-ON,.3125
2.00 .................. CABLE,BATTERY,POS,1GA,.50STUD
2.00 .................. HOLD DOWN,BATTERY
2.00 .................. WASHER,BATTERY COROSION,RED
2.00 .................. WASHER,BATTERY COROSION,GREEN
1.00 .................. NUT,HEX,.250-20
2.00 .................. WASHER,TYPE A PLAIN,.312
1.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
4.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
4.00 .................. CSHH,.375-16X9.50,GR5
2.00 .................. CRG BOLT,.312-18X.75,GR5
1.00 .................. EYE BOLT,.250-20X1.00X.75ID
2.00 .................. CLAMP,LOOP,.50 OD PLSTC COVER
1.00 .................. PIPE,BUSH,06MP-04FP,STL
2.00 .................. CABLE,BATTERY,NEG,14,4GA,.406
6.17
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
ENGINE SUB-ASSEMBLY,6BT,156HP
42453
0
ITEM PART NO.
1 .................
2 .................
3 .................
4 .................
5 .................
6 .................
7 .................
8 .................
9 .................
10 ...............
11 ...............
12 ...............
13 ...............
14 ...............
15 ...............
16 ...............
17 ...............
18 ...............
19 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26 ...............
27 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
45 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
Parts Book
QTY
DESCRIPTION
28701 ................. 1.00 ................... WIRE,JUMPER,GROUND
33169 ................. 2.00 ................... CLAMP,HOSE,1.31-2.25,WORM #28
33171 ................. 2.00 ................... CLAMP,HOSE,1.81-2.75,WORM,#36
34853 ................. 1.00 ................... CIRCUIT BREAKER,40 AMP
35363 ................. 1.00 ................... SENDER,PRESS,OIL,02 MP
35367 ................. 1.00 ................... SENDER,TEMP GAUGE,08 MP
35571 ................. 1.00 ................... SWITCH,PRESSURE,02 MP,NO & NC
36066 ................. 1.00 ................... FITT,TEE 02MP-02FP-02FP,STL
36343 ................. 1.00 ................... SWITCH,TEMP,210 DEG F,08 MP
36692-01 ........... 1.00 ................... PUMP,HYD 4.57CIR,EDC,W/B-PAD
36692-02 ........... 1.00 ................... PUMP,HYD 4.57CIR,HDC,W/B-PAD
38954 ................. 1.00 ................... RELAY,STARTER
40562 ................. 1.00 ................... HARNESS,WIRE,ALT TO OIL SW
40715 ................. 1.00 ................... HARNESS,WIRE,WATER SW TO GND
40745 ................. 2.00 ................... MOUNT,PUMP DRIVE
40894 ................. 1.00 ................... HARNESS,WIRE ALT TO RELAY
40895 ................. 1.00 ................... HARNESS,WIRE SOL TO STARTER
41120 ................. 1.00 ................... EXTENSION,THROTTLE ARM, 6BTA
41121 ................. 1.00 ................... THROTTLE BRACKET W/M, 6BTA
41224 ................. 1.00 ................... BRKT,SOLENOID/CIRCUIT BREAKER
41263 ................. 1.00 ................... HARNESS,ENGINE 6BT & 6BTA (See Schematics)
42292 ................. 1.00 ................... WIRE,JUMPER,10 GA
71627 ................. 8.00 ................... CSHH,.500-13X1.50,GR5
71638 ................. 8.00 ................... CSHH,.625-11X1.25,GR5
72410 ................. 2.00 ................... PUMP,HYD,DUAL,1.6/1.6CIR,LH
72540-50 ........... 1.00 ................... PLATE,DRIVE,DUAL PUMP DRIVE
72540-52 ........... 1.00 ................... PUMP DRIVE,DUAL.1:1.15 RATIO
73273 ................. 1.00 ................... ENGINE,DIESEL 6BT,156HP,HYDRO
80036 ................. 2.00 ................... NUT,HEX,.250-20
80140 ................. 2.00 ................... WASHER,TYPE A PLAIN,.250
80144 ................. 4.00 ................... WASHER,TYPE A PLAIN,.500
80164 ................. 16.00 ................. WASHER,SPLIT LOCK,.500
80166 ................. 8.00 ................... WASHER,SPLIT LOCK,.625
80192 ................. 2.00 ................... CSHH,.250-20X.75,GR5
80250 ................. 4.00 ................... CSHH,.500-13X1.25,GR5
80478 ................. 12.00 ................. WASHER,SPLIT LOCK,M10
80482 ................. 2.00 ................... CSHH,M12X1.25X25,CL8.8
80484 ................. 6.00 ................... WASHER,SPLIT LOCK,M12
80514 ................. 4.00 ................... CSHH,M12X1.75X35,CL8.8
80824 ................. 2.00 ................... NUT,HEX,#10-24
80914 ................. 2.00 ................... CSHH,M12X1.75X25,CL8.8
80918 ................. 14.00 ................. CSHH,M8X1.25X30,CL8.8
80928 ................. 4.00 ................... CSHH,M8X1.25X75,CL8.8
80972 ................. 8.00 ................... CSSH,.375-16X.75
80990 ................. 12.00 ................. CSHH,M10X1.5X35,CL8.8
81007 ................. 1.00 ................... NUT,HEX,M5X.80
81008 ................. 1.00 ................... NUT,HEX,M10X1.50
871052400 ........ 2.00 ................... MACH SCR,RH,#10-24X.50
871071601 ........ 2.00 ................... WASHER,SPLIT LOCK,#10
42279 ................. 1.00 ................... W/M,MOTOR MNT,FRONT RH,6 BT
42280 ................. 1.00 ................... W/M,MOTOR MNT,FRONT LH,6 BT
6.18
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
ENGINE SUB-ASSEMBLY,6BTA,200HP
REF:
REV:
41218
B
ITEM PART NO.
1 .................
4 .................
5 .................
6 .................
7 .................
8 .................
9 .................
10 ...............
11 ...............
12 ...............
13 ...............
14 ...............
15 ...............
16 ...............
17 ...............
18 ...............
19 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26A ............
26B ............
27 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
45 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
QTY
DESCRIPTION
28701 ................. 1.00 ................... WIRE,JUMPER,GROUND
34853 ................. 1.00 ................... CIRCUIT BREAKER,40 AMP
35363 ................. 1.00 ................... SENDER,PRESS,OIL,02 MP
35367 ................. 1.00 ................... SENDER,TEMP GAUGE,08 MP
35571 ................. 1.00 ................... SWITCH,PRESSURE,02 MP,NO & NC
36066 ................. 1.00 ................... FITT,TEE 02MP-02FP-02FP,STL
36343 ................. 1.00 ................... SWITCH,TEMP,210 DEG F,08 MP
36692-01 ........... 1.00 ................... PUMP,HYD 4.57CIR,EDC,W/B-PAD
36692-02 ........... 1.00 ................... PUMP,HYD 4.57CIR,HDC,W/B-PAD
38954 ................. 1.00 ................... RELAY,STARTER
40562 ................. 1.00 ................... HARNESS,WIRE,ALT TO OIL SW
40715 ................. 1.00 ................... HARNESS,WIRE,WATER SW TO GND
40745 ................. 2.00 ................... MOUNT,PUMP DRIVE
40894 ................. 1.00 ................... HARNESS,WIRE ALT TO RELAY
40895 ................. 1.00 ................... HARNESS,WIRE SOL TO STARTER
41120 ................. 1.00 ................... EXTENSION,THROTTLE ARM, 6BTA
41121 ................. 1.00 ................... THROTTLE BRACKET W/M, 6BTA
41224 ................. 1.00 ................... BRKT,SOLENOID/CIRCUIT BREAKER
41263 ................. 1.00 ................... HARNESS,ENGINE 6BT & 6BTA (See Schematics)
42292 ................. 1.00 ................... WIRE,JUMPER,10 GA
71627 ................. 8.00 ................... CSHH,.500-13X1.50,GR5
71638 ................. 8.00 ................... CSHH,.625-11X1.25,GR5
72410 ................. 2.00 ................... PUMP,HYD,DUAL,1.6/1.6CIR,LH
72540-50 ........... 1.00 ................... DRIVE PLATE,DUAL PUMP DRIVE
72540-52 ........... 1.00 ................... PUMP DRIVE,DUAL,1:1.15 RATIO
72672-01 ........... 1.00 ................... ENGINE,DIESEL 6BTA,200HP,HYDRO
80036 ................. 2.00 ................... NUT,HEX,.250-20
80140 ................. 2.00 ................... WASHER,TYPE A PLAIN,.250
80144 ................. 4.00 ................... WASHER,TYPE A PLAIN,.500
80164 ................. 16.00 ................. WASHER,SPLIT LOCK,.500
80166 ................. 8.00 ................... WASHER,SPLIT LOCK,.625
80192 ................. 2.00 ................... CSHH,.250-20X.75,GR5
80250 ................. 4.00 ................... CSHH,.500-13X1.25,GR5
80465 ................. 2.00 ................... CSHH,M6X1.0X12,CL8.8
80472 ................. 2.00 ................... WASHER,PLAIN,M6
80478 ................. 12.00 ................. WASHER,SPLIT LOCK,M10
80482 ................. 2.00 ................... CSHH,M12X1.25X25,CL8.8
80484 ................. 6.00 ................... WASHER,SPLIT LOCK,M12
80514 ................. 4.00 ................... CSHH,M12X1.75X35,CL8.8
80824 ................. 2.00 ................... NUT,HEX,#10-24
80914 ................. 2.00 ................... CSHH,M12X1.75X25,CL8.8
80918 ................. 14.00 ................. CSHH,M8X1.25X30,CL8.8
80928 ................. 4.00 ................... CSHH,M8X1.25X75,CL8.8
80972 ................. 8.00 ................... CSSH,.375-16X.75
80990 ................. 12.00 ................. CSHH,M10X1.5X35,CL8.8
81007 ................. 1.00 ................... NUT,HEX,M5X.80
81008 ................. 1.00 ................... NUT,HEX,M10X1.50
42279 ................. 1.00 ................... W/M,MOTOR MNT,FRONT RH,6 BT
42280 ................. 1.00 ................... W/M,MOTOR MNT,FRONT LH,6 BT
871052400 ........ 2.00 ................... MACH SCR,RH,#10-24X.50
871071601 ........ 2.00 ................... WASHER,SPLIT LOCK,#10
ROSCO - A LeeBoy Company
6.19
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
42453
0
Parts Book
ENGINE SUB-ASSEMBLY
41218
B
6.20
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
REF:
REV:
42453
0
ENGINE SUB-ASSEMBLY
41218
B
ROSCO - A LeeBoy Company
6.21
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
HYDROSTATIC PUMP W/ELECTRIC CONTROL
36692-01
ITEM PART NO.
QTY
1 ................ 36692-01 ..........
1a .............. 36692-100 ........
1b .............. 36692-110 ........
1c .............. 36692-120 ........
1d .............. 36692-130 ........
1e .............. 36692-140 ........
1f ............... 36692-150 ........
1g .............. 36692-112 ........
DESCRIPTION
1.00 .................. PUMP, HYDRAULIC W/EDC
1.00 .................. KIT,SEAL (OVERHAUL)
1.00 .................. KIT,EDC CONTROL
2.00 .................. VALVE,MULTI-FUNCTION
1.00 .................. ORIFICE,CONTROL .022
1.00 .................. VALVE,CHARGE RELIEF
1.00 .................. KIT,FILTRATION MANIFOLD
1.00 .................. PILOT VALVE (PCP), EDC
SEE PUMP MANUFACTURER'S PARTS MANUAL FOR COMPLETE PARTS BREAKDOWN.
Parts Book
6.22
ROSCO - A LeeBoy Company
HYDROSTATIC PUMP W/HYDRAULIC CONTROL
REF:
REV:
HCS-F/F4 CHIPSPREADER
36692-02
ITEM PART NO.
QTY
1 ................ 36692-02 ..........
1a .............. 36692-100 ........
1b .............. 36692-111 ........
1c .............. 36692-120 ........
1d .............. 36692-130 ........
1e .............. 36692-140 ........
1f ............... 36692-150 ........
DESCRIPTION
1.00 .................. PUMP,HYDRAULIC W/HDC
1.00 .................. KIT,SEAL (OVERHAUL)
1.00 .................. KIT,HDC CONTROL
2.00 .................. VALVE,MULTI-FUNCTION
1.00 .................. ORIFICE, CONROL .022
1.00 .................. VALVE,CHARGE RELIEF
1.00 .................. KIT,FILTRATION MANIFOLD.
SEE PUMP MANUFACTURER'S PARTS MANUAL FOR COMPLETE PARTS
ROSCO - A LeeBoy Company
6.23
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
PUMP,CONVEYOR DRIVE
72410
0
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 72410................ 1.00 .................. PUMP,TANDEM GEAR
1a .............. 72410-100 ........ 1.00 .................. KIT,SEAL
.................. 72410-101 ........ 1.00 .................. SEAL, SHAFT (INCLUDED IN KIT)
Parts Book
6.24
ROSCO - A LeeBoy Company
HYDROSTATIC MOTOR,2-SPEED
REF:
REV:
HCS-F/F4 CHIPSPREADER
72773, 73033
0
ITEM PART NO.
QTY
DESCRIPTION
ALL UNITS
1 ................ 72773................ 2.00 .................. MOTOR,HYD,9.82/5.85 CIR,W/PICK
1a .............. 72773-01 .......... 1.00 .................. KIT,SEAL,SHAFT,51 SERIES,160 CC
1b .............. 72773-110 ........ 1.00 .................. CONTROL,2-SPEED
4-WHEEL-DRIVE UNIT ONLY
1 ................ 73033................ 2.00 .................. MOTOR,HYD,3.66/.73 CIR
1a .............. 73033-01 .......... 1.00 .................. KIT,SEAL (OVERHAUL) 60 CC
1b .............. 73033-110 ........ 1.00 .................. SOLENOID,2-SPEED,60CC,51 SERIES
ROSCO - A LeeBoy Company
6.25
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
DUAL PUMP DRIVE
72540-52
0
ITEM PART NO.
QTY
1 ................ 72540-01 ..........
2 ................ 72540-02 ..........
3 ................ 72540-30 ..........
4 ................ 72540-31 ..........
5 ................ 72540-05 ..........
6 ................ 72540-06 ..........
7 ................ X246 .................
8 ................ 72540-08 ..........
9 ................ 72540-09 ..........
10 .............. 72540-10 ..........
11 .............. 72540-11 ..........
12 .............. 72540-12 ..........
13 .............. 72540-13 ..........
14 .............. 72540-14 ..........
15 .............. 72540-15 ..........
16 .............. 72540-16 ..........
17 .............. 72540-17 ..........
18 .............. 72540-18 ..........
19 .............. 99545................
20 .............. 72540-20 ..........
21 .............. 72540-21 ..........
22 .............. 72540-22 ..........
23 .............. 99544................
24 .............. 72540-24 ..........
25 .............. 99543................
26 .............. 80250................
27 .............. 80164................
28 .............. 72540-28 ..........
29 .............. 72540-29 ..........
.................. 72540-50 ..........
.................. 72540-52 ..........
Parts Book
DESCRIPTION
1.00 .................. HOUSING,MACHINED
1.00 .................. ENGINE,ADAPTER SAE #3
1.00 .................. GEAR,DRIVER,63 T
2.00 .................. GEAR, DRIVEN 55 T
2.00 .................. PUMP PAD,SAE (C) MOUNTED HORIZONTAL
2.00 .................. SHAFT ADAPTER,SAE (C)14 T 12/24
2.00 .................. EXTERNAL RETAINING RING72
6.00 .................. BEARING CUP
6.00 .................. BEARING CONE
4.00 .................. SHIM,.005 ALUMINIUM
4.00 .................. SHIM,.007 ALUMINIUM
1.00 .................. SHIM,.020 ALUMINIUM
2.00 .................. SHIM,.005 ALUMINIUM
2.00 .................. SHIM,.007 ALUMINIUM
3.00 .................. SEAL,HIGH TEMP
3.00 .................. PLUG
1.00 .................. PLUG, LIPPED
1.00 .................. BREATHER
1.00 .................. SOCKET HEAD PIPE PLUG,3/4NPT
1.00 .................. DIPSTICK ASSEMBLY,AUTOMOTIVE STYLE
1.00 .................. NAME TAG
4.00 .................. DRIVE SCREW,#6X1/4 LG
1.00 .................. SOCKET HEAD PIPE PLUG,1/2 NPT
1.00 .................. MAGNETIC DRAIN PLUG,1/2 NPT
2.00 .................. SOCKET HEAD PIPE PLUG,3/8 NPT
6.00 .................. HEX HEAD CAP SCREW, 1/2-13X1 1/4
6.00 .................. LOCK WASHER,1/2
8.00 .................. SOCKET HEAD CAP SCREW,3/4-10X1 1/2
2.00 .................. CARDBOARD COVER SAE (C)
1.00 .................. DRIVE PLATE
1.00 .................. PUMP DRIVE,DUAL,1:1.15 RATIO
6.26
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
DUAL PUMP DRIVE
REF:
REV:
72540-52
0
ROSCO - A LeeBoy Company
6.27
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
ITEM PART NO.
1
2
3
4
5
EXHAUST GROUP,6BT ENG
42470
0
QTY
................ 846100247 ........
................ 36792................
................ 36795-02 ..........
................ 42123................
................ 34039................
Parts Book
DESCRIPTION
1.00 .................. MUFFLER,3 IN INLET
2.00 .................. ELBOW,EXHAUST,SR90,3.00 OD
1.00 .................. TUBE,FLEX EXHAUST,3.00 ID X 35
1.00 .................. W/M,EXHAUST ELBOW,6 BT
4.00 .................. CLAMP,MUFFLER,3.00
6.28
ROSCO - A LeeBoy Company
AIR INTAKE GROUP,6BT ENG
REF:
REV:
HCS-F/F4 CHIPSPREADER
42471
0
ITEM PART NO.
QTY
1 ................ 953521247 ........
.................. 853521155 .....
2 ................ 72172................
3 ................ 72174................
4 ................ 72380................
5 ................ 72381................
6 ................ 853521156 ........
7 ................ 853521208 ........
8 ................ 953521243 ........
9 ................ 36919................
10 .............. 99945-10 ..........
ROSCO - A LeeBoy Company
DESCRIPTION
1.00 .................. AIR CLEANER,STYLE A,510CFM @ 8
1.00 .................. FILTER,AIR CLEANER
1.00 .................. ADPTR,RUBBER 90,5.00-4.00 ID
2.00 .................. CLAMP,T-BOLT,5.34 - 5.66 ID
1.00 .................. NUT,WING,AIR CLEANER
1.00 .................. HOOD,AIR INLET,5.00 PLASTIC
2.00 .................. MOUNT,AIR CLEANER
1.00 .................. ELEMENT,SAFETY,AIR CLEANER
2.00 .................. CLAMP,T-BOLT,4.00 ID HOSE
1.00 .................. ADPTR,RUBBER 90,4.00 ID
1.00 .................. TUBE,4.00ODX3.87IDX10.00
6.29
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
RADIATOR GROUP
42472
0
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33169................ 2.00 .................. CLAMP,HOSE,1.31-2.25,WORM #28
2 ................ 33171................ 2.00 .................. CLAMP,HOSE,1.81-2.75,WORM,#36
3 ................ 42284................ 2.00 .................. MNT,RAD,6BT HCS-F
4 ................ 42321................ 4.00 .................. CLIP,OIL COOLER,HCS-F
5 ................ 72146................ 1.00 .................. HOSE,RADIATOR-2 1/4x9" FLEX
6 ................ 72722................ 1.00 .................. COOLER,OIL 30GPM 23.13 X 23.5
7 ................ 73126................ 1.00 .................. RADIATOR,6B,6BT,6BTA,HD TUBES
8 ................ 80038................ 4.00 .................. NUT,HEX,.375-16
9 ................ 80141................ 6.00 .................. WASHER,TYPE A PLAIN,.312
10 .............. 80142................ 4.00 .................. WASHER,TYPE A PLAIN,.375
11 .............. 80161................ 6.00 .................. WASHER,SPLIT LOCK,.312
12 .............. 80162................ 4.00 .................. WASHER,SPLIT LOCK,.375
13 .............. 80207................ 6.00 .................. CSHH,.312-18X.75,GR5
14 .............. 80221................ 4.00 .................. CSHH,.375-16X1.00,GR5
15 .............. 853313015 ........ 1.00 .................. HOSE,RADIATOR,1.75X23.25
16 .............. 33770........................................... CAP,RADIATOR,7 LB
Parts Book
6.30
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
RADIATOR GROUP
REF:
REV:
42472
0
ROSCO - A LeeBoy Company
6.31
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
HYRAULIC GROUP,2WD
42085
0
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 19780................ 1.00 .................. SCHEM,SOLENOID VALVE
2 ................ 31886................ 1.00 .................. GAUGE,SIGHT,12NPT
3 ................ 34463................ 2.00 .................. FILTER,RETURN,HP,-12SAE PORTS
4 ................ 36123................ 2.00 .................. STRAINER,SUCTION 15GPM 100MESH
5 ................ 37624................ 1.00 .................. VLV,HYD,SOLENOID W/RELIEF
6 ................ 37680................ 1.00 .................. FILLER,HYD FLUID,10 PSI
7 ................ 38013................ 1.00 .................. VLV,CHECK,25PSI,.75NPT
8 ................ 41261................ 1.00 .................. COVER,HYD TANK CLEANOUT
9 ................ 41284................ 1.00 .................. W/M,HYD TANK,30 GAL,W/CLEANOUT
10 .............. 72243................ 2.00 .................. STRAINER,SUCTION,50GPM,100MESH
11 .............. 72372................ 6.00 .................. FITT,PLUG 02PD,DUST
12 .............. 72543................ 2.00 .................. FILTER,RETURN 20 ORB,W/GAGE
13 .............. 72689................ 4.00 .................. FITT,TEST 06MB-02PD
14 .............. 72691................ 2.00 .................. FITT,TEST 04FP-02PD COUPLER
15 .............. 72773................ 1.00 .................. MOTOR,HYD,9.82/5.85CIR,W/PICK
16 .............. 72781................ 1.00 .................. ORBITROL,STEERING,11.3CIR
17 .............. 73159................ 17.00 ................ VLV,HYD,MAN,FLOW CTRL,8 GPM
*18 ............. 73195................ 1.00 .................. KIT,HOSE/FITT,DRIVE SYSTM,FRNT
*19 ............. 73229................ 1.00 .................. KIT,HOSE/FITT,AUX,HCS-F
20 .............. 80160................ 16.00 ................ WASHER,SPLIT LOCK,.250
21 .............. 80192................ 16.00 ................ CSHH,.250-20X.75,GR5
22 .............. 80195................ 2.00 .................. CSHH,.250-20X1.75,GR5
23 .............. 80350................ 2.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
24 .............. 80970................ 4.00 .................. WASHER,SAE PLAIN,.250
25 .............. 81161................ 16.00 ................ WASHER,WEATHER SEAL,#10
26 .............. 99283................ 2.00 .................. PIPE,90,2.00MP-2.00FP,MI
27 .............. 99293................ 1.00 .................. PIPE,PLUG,1.50MP,SQ HD,MI
* HOSE KIT SCHEMATICS AT END OF PARTS SECTION
Parts Book
6.32
ROSCO - A LeeBoy Company
HYRAULIC GROUP,4WD
REF:
REV:
HCS-F/F4 CHIPSPREADER
42308
0
ITEM PART NO.
QTY
DESCRIPTION
NS ............. 73093................ 1.00 .................. VLV,RELIEF,W/MANIFOLD,500 PSI
* ................. 73275................ 1.00 .................. KIT,HOSE/FITT,BRAKE,STEER,CONV
NS ............. 80160................ 16.00 ................ WASHER,SPLIT LOCK,.250
NS ............. 80192................ 16.00 ................ CSHH,.250-20X.75,GR5
NS ............. 80195................ 2.00 .................. CSHH,.250-20X1.75,GR5
NS ............. 80350................ 2.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
NS ............. 80970................ 4.00 .................. WASHER,SAE PLAIN,.250
NS ............. 81161................ 16.00 ................ WASHER,WEATHER SEAL,#10
NS ............. 99283................ 2.00 .................. PIPE,90,2.00MP-2.00FP,MI
NS ............. 99293................ 1.00 .................. PIPE,PLUG,1.50MP,SQ HD,MI
7 ................ 38013................ 1.00 .................. VLV,CHECK,25PSI,.75NPT
8 ................ 41261................ 1.00 .................. COVER,HYD TANK CLEANOUT
9 ................ 41284................ 1.00 .................. W/M,HYD TANK,30 GAL,W/CLEANOUT
10 .............. 72243................ 2.00 .................. STRAINER,SUCTION,50GPM,100MESH
11 .............. 72372................ 6.00 .................. FITT,PLUG 02PD,DUST
12 .............. 72543................ 2.00 .................. FILTER,RETURN 20 ORB,W/GAGE
13 .............. 72636................ 1.00 .................. BRAKE,MASTER CYL,SINGLE STAGE
14 .............. 72636-05 .......... 1.00 .................. KIT,CONVERT CYL TO HYD OIL
15 .............. 72689................ 4.00 .................. FITT,TEST 06MB-02PD
16 .............. 72691................ 2.00 .................. FITT,TEST 04FP-02PD COUPLER
17 .............. 72773................ 1.00 .................. MOTOR,HYD,9.82/5.85CIR,W/PICK
18 .............. 72781................ 1.00 .................. ORBITROL,STEERING,11.3CIR
19 .............. 73159................ 1.00 .................. VLV,HYD,MAN,FLOW CTRL,8 GPM
*20 ............. 73195................ 1.00 .................. KIT,HOSE/FITT,DRIVE SYSTM,FRNT
101 ............ 19780................ 1.00 .................. SCHEM,SOLENOID VALVE
102 ............ 31886................ 1.00 .................. GAUGE,SIGHT,12NPT
103 ............ 34463................ 2.00 .................. FILTER,RETURN,HP,-12SAE PORTS
104 ............ 36123................ 2.00 .................. STRAINER,SUCTION 15GPM 100MESH
105 ............ 37624................ 1.00 .................. VLV,HYD,SOLENOID W/RELIEF
106 ............ 37680................ 1.00 .................. FILLER,HYD FLUID,10 PSI
* HOSE KIT SCHEMATICS AT END OF PARTS SECTION
ROSCO - A LeeBoy Company
6.33
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT AXLE GROUP
42084
B
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 38180................ 2.00 .................. WASHER,THRUST,2.00IDX.03THICK
2 ................ 38180-01 .......... 2.00 .................. WASHER,THRUST,2.00IDX.06THICK
3 ................ 38180-02 .......... 4.00 .................. WASHER,THRUST,2.00IDX.13THICK
4 ................ 38182-01 .......... 5.00 .................. OIL,HYD,MOBIL 424
5 ................ 41396................ 1.00 .................. SHAFT,PIVOT,FRONT AXLE
6 ................ 72785................ 1.00 .................. AXLE,DRIVE/STEER,77.50 TRACK
7 ................ 73173................ 1.00 .................. DRIVE SHAFT,1480,11.50 CL
8 ................ 80357................ 1.00 .................. NUT,FLEXLOC,.750-10,FULL,LT
9 ................ 80838................ 1.00 .................. CSHH,.750-10X4.50,GR5
10 .............. 72785-01 .......... 1.00 .................. CYL,HYD,2.36BX1.18ROD,METRIC
.................. 72785-02 ..................................... KIT,SEAL,HYD CYL
.................. 72785-09 ..................................... KIT,BRAKE REPAIR,ITL AXLE
.................. 72785-17 ..................................... WHEEL NUT
11 .............. 81154................ 2.00 .................. WASHER,SAE,HARDENED,.750
12 .............. 71952................ 2.00 .................. HOSE ASSY 3000 PSI,-03 X 22
13 .............. 99523................ 2.00 .................. PIPE,90,02MP-02FP,MI
14 .............. 72660................ 2.00 .................. FITT,LUBE,STR,02FP
15 .............. 871111605 ........ 5.00 .................. CLAMP,LOOP,.50 OD PLSTC COVER
16 .............. 80476................ 4.00 .................. WASHER,SPLIT LOCK,M6
17 .............. 80465................ 4.00 .................. CSHH,M6X1.0X12,CL8.8
18 .............. 80478................ 4.00 .................. WASHER,SPLIT LOCK,M10
19 .............. 80515................ 4.00 .................. CSHH,M10X1.5X25,CL8.8
20 .............. 42271................ 1.00 .................. BRACKET,CABLE CLAMP
21 .............. 80423................ 1.00 .................. CSHH,.250-20X.50,GR5
22 .............. 80036................ 1.00 .................. NUT,HEX,.250-20
23 .............. 80160................ 1.00 .................. WASHER,SPLIT LOCK,.250
24 .............. 72984-010 ........ 2.00 .................. HOSE,03,04FJX-M12X1,3000
Parts Book
6.34
ROSCO - A LeeBoy Company
FRONT AXLE GROUP
REF:
REV:
HCS-F/F4 CHIPSPREADER
42084
B
ROSCO - A LeeBoy Company
6.35
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
REAR AXLE GROUP,2WD
42293, 42296
0
ITEM PART NO.
QTY
DESCRIPTION
1
2
3
4
5
................ 42296................
................ 72372................
................ 72702................
................ 73230................
................ 73233................
1
2
3
4
5
6
7
8
9
42296
REAR AXLE, FRT 2WD (Drawing Opposite)
................ 33462................ 10.00 ................ NUT,LUG,.750-16,LH
................ 42297................ 2.00 .................. BASE, AXLE MOUNT
................ 42298................ 4.00 .................. GUSSET, AXLE MOUNT
................ 72769................ 1.00 .................. AXLE,TRAILER,96",22,500#
................ 80357................ 8.00 .................. NUT,FLEXLOC,.750-10,FULL,LT
................ 81114................ 8.00 .................. CSHH,.750-10X2.50,GR8
................ 81154................ 8.00 .................. WASHER,SAE,HARDENED,.750
................ 846171807 ........ 10.00 ................ NUT,LUG,.750-16
................ 90965-01 .......... 1.00 .................. TUBE,RND,6.50 ODX.75W,24.00 LG
Parts Book
1.00 .................. GRP,REAR AXLE,FRT 2WD
1.00 .................. FITT,PLUG 02PD,DUST
1.00 .................. FITT,TEST 02MP-02PD
2.00 .................. ACTUATOR,BRAKE,HYD
1.00 .................. VLV,HYD,DUAL SOL,PRES RED
6.36
ROSCO - A LeeBoy Company
REAR AXLE GROUP,2WD
REF:
REV:
HCS-F/F4 CHIPSPREADER
42296
0
ROSCO - A LeeBoy Company
6.37
Parts Book
REAR DRIVE GROUP,4WD
HCS-F/F4 CHIPSPREADER
REF:
REV:
42082
A
ITEM PART NO.
QTY
DESCRIPTION
NS ............. 40212................ 2.00 .................. MOUNT,HYD MOTOR
NS ............. 40213................ 2.00 .................. GUARD,HYD MOTOR
NS ............. 40220................ 2.00 .................. CHANNEL W/M, AXLE HSG
Detail ........ 73196................ 1.00 .................. KIT,HOSE/FITT,REAR DRIVE MTRS
2 ................ 73067................ 8.00 .................. CSSH,.500-13X6.00,GR8
3 ................ 73215................ 2.00 .................. HUB,TORQUE,23.50:1 RATIO
5 ................ 72685................ 3.00 .................. CONN,METRIC 4-PIN
6 ................ 73033................ 2.00 .................. MOTOR,HYD,3.66/.73CIR
9 ................ 73040................ 2.00 .................. BRAKE,HYD,WET,5400 LB
10 .............. 73041................ 1.00 .................. VLV,HYD,SOL,3-WAY,NO,-06
13 .............. 80280................ 36.00 ................ CSHH,.625-11X1.50,GR5
14 .............. 80357................ 8.00 .................. NUT,FLEXLOC,.750-10,FULL,LT
15 .............. 81114................ 8.00 .................. CSHH,.750-10X2.50,GR8
16 .............. 81141................ 8.00 .................. WASHER,SAE,HARDENED,.500
17 .............. 81154................ 8.00 .................. WASHER,SAE,HARDENED,.750
18 .............. 81201................ 36.00 ................ WASHER,SAE,HARDENED,.625
19 .............. 846171807 ........ 20.00 ................ NUT,LUG,.750-16
20 .............. 99534................ 2.00 .................. PIPE,PLUG,02MP,SQ HD,MI
23 .............. 73084................ 2.00 .................. FITT,RELIEF,02MP,5 PSI
25 .............. 80195................ 2.00 .................. CSHH,.250-20X1.75,GR5
26 .............. 80140................ 2.00 .................. WASHER,TYPE A PLAIN,.250
27 .............. 80160................ 2.00 .................. WASHER,SPLIT LOCK,.250
28 .............. 80036................ 2.00 .................. NUT,HEX,.250-20
30 .............. 80219................ 8.00 .................. CSHH,.375-16X.75,GR5
31 .............. 80162................ 8.00 .................. WASHER,SPLIT LOCK,.375
Parts Book
6.38
ROSCO - A LeeBoy Company
HOSE KIT, REAR DRIVE MOTORS,4WD
REF:
REV:
HCS-F/F4 CHIPSPREADER
73196
0
ITEM PART NO.
QTY
DESCRIPTION
0 ................ RES1001 .......... .00 .................... HYDRAULIC SPECIFICATIONS
1 ................ 33103................ 4.00 .................. FITT,KIT 12FL,CODE 62
2 ................ 33160................ 1.00 .................. FITT,TEE 12MJ-12FJX-12MJ
3 ................ 38730-041 ........ 1.00 .................. HOSE,16,16OFS-160FS,6000
4 ................ 38730-049. ....... 1.00 .................. HOSE,16,16OFS-160FS,6000
5 ................ 71775................ 2.00 .................. FITT,90 12MJ-12MB
6 ................ 72415-044 ........ 2.00 .................. HOSE,04,04FJX-06FJX,3000
8 ................ 72558-118 ........ 1.00 .................. HOSE,12,12FJX-12RJ90,1250
9 ................ 72942................ .00 .................... FITT,TEE 16MRS-16MRS-16MRS
10 .............. 72558-085. ....... 1.00 .................. HOSE,12,12FJX-12RJ90,1250
11 .............. 73101-033 ........ 4.00 .................. HOSE,12,16OFS-12FH9B,6000
12 .............. 853180160 ........ 1.00 .................. FITT,STR 12MJ-12MB
15 .............. X360 ................. 2.00 .................. FITT,90 04MJ-04MB
17 .............. 73036................ 2.00 .................. FITT,CROSS 16MRS
18 .............. X365 ................. 1.00 .................. FITT,90 12MJ-12FJX
ROSCO - A LeeBoy Company
6.39
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
TORQUE HUB
73215
ITEM PART NO.
1 ................ 73215-01
2 ................ 73215-02
3 ................ 73215-03
4 ................ 73215-04
5 ................ 73215-05
6 ................ 73215-06
7 ................ 73215-07
8 ................ 73215-08
9 ................ 73215-09
10 .............. 73215-10
11 .............. 73215-11
12 .............. 73215-12
13 .............. 73215-13
14 .............. 73215-14
15 .............. 73215-15
16 .............. 73215-16
17 .............. 73215-17
18 .............. 73215-18
19 .............. 73215-19
20 .............. 73215-20
21 .............. 73215-21
22 .............. 73215-22
23 .............. 73215-23
24 .............. 73215-24
25 .............. 73215-25
26 .............. 73215-26
27 .............. 73215-27
28 .............. 73215-28
29 .............. 73215-29
30 .............. 73215-30
Parts Book
QTY
DESCRIPTION
.......... 1.00 .................. HOUSING,OMNI GEAR
.......... 1.00 .................. CAP,LOCKOUT,OMNI GEAR
.......... 1.00 .................. CAP,END,OMNI GEAR
.......... 1.00 .................. GEAR,RING,79T,OMNI GEAR
.......... 1.00 .................. GEAR,SUN 20T,OMNI GEAR
.......... 1.00 .................. SPINDLE,SAE ‘C2’,OMNI GEAR
.......... 1.00 .................. BEARING CUP,OMNI GEAR
.......... 1.00 .................. BEARING CONE,OMNI GEAR
.......... 1.00 .................. BEARING CUP,OMNI GEAR
.......... 1.00 .................. BEARING CONE,OMNI GEAR
.......... 1.00 .................. O-RING,OMNI GEAR
.......... 1.00 .................. OIL SEAL,OMNI GEAR
.......... 1.00 .................. PROTECTOR SEAL,OMNI GEAR
.......... 12.00 ................ HEX HEAD BOLT,M10X1.5,GR.10.9,OMNI
.......... 12.00 ................ LOCK WAHER,M10,OMNI GEAR
.......... 2.00 .................. HEX HEAD BOLT,M8X1.25,GR.10.9,OMNI
.......... 2.00 .................. LOCK WASHER,M8,OMNI GEAR
.......... 1.00 .................. LOCK NUT,M75X2,OMNI GEAR
.......... 1.00 .................. LOCK NUT WASHER,M75,OMNI GEAR
.......... 1.00 .................. RETAINING WASHER,SUN,OMNI GEAR
.......... 1.00 .................. PIPE PLUG,1/4"-18NPT SOCKET,HD,OMNI
.......... 1.00 .................. PIPE PLUG,1/2"-14NPT,MAGNETIC,OMNI
.......... 1.00 .................. PRIMARY CARRIER,SUB ASSY,OMNI
.......... 1.00 .................. SECONDARY CARRIER,SUB ASSY,OMN
.......... 1.00 .................. DRIVE SHAFT SUB ASSY,OMNI GEAR
.......... 1.00 .................. PLUNGER,OMNI GEAR
.......... 2.00 .................. O-RING,OMNI GEAR
.......... 1.00 .................. MOTOR COUPLER,14T,OMNI GEAR
.......... 1.00 .................. SPACER,FLAT TONGUE,OMNI GEAR
.......... 10.00 ................ WHEEL STUD,3/4"-16UNF-2A,OMNI
6.40
ROSCO - A LeeBoy Company
TORQUE HUB
REF:
REV:
HCS-F/F4 CHIPSPREADER
73215
ROSCO - A LeeBoy Company
6.41
Parts Book
HITCH ASSEMBLY, HYD RELEASE
HCS-F/F4 CHIPSPREADER
REF:
REV:
40901
B
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 106000690 ........ 1.00 .................. SHAFT,TRUCK HOOK
2 ................ 41245................ 2.00 .................. BAR,.500X1.50X13.25 W/HOLES
3 ................ 106008299 ........ 1.00 .................. LINK,TRUCK HOOK
4 ................ 42326................ 1.00 .................. SHAFT,TRUCK HITCH,LONG
5 ................ 107000062 ........ 1.00 .................. ROD,TRUCK HOOK
6 ................ 107000225 ........ 2.00 .................. ROD,SPRING
7 ................ 107000672 ........ 1.00 .................. W/M,ROD,W/2 CLEVIS’S,W/LINK
8 ................ 33684................ 2.00 .................. FITT,LUBE,STR,02MP,SHORT
9 ................ 41239................ 1.00 .................. HITCH,HYD RELEASE,SMALL
.................. 72536-01 ..................................... KIT,SEAL,HYD CYL
10 .............. 80038................ 8.00 .................. NUT,HEX,.375-16
11 .............. 80040................ 4.00 .................. NUT,HEX,.500-13
12 .............. 80162................ 8.00 .................. WASHER,SPLIT LOCK,.375
13 .............. 80221................ 8.00 .................. CSHH,.375-16X1.00,GR5
14 .............. 845202026 ........ 2.00 .................. BEARING,PILLOW BLOCK
15 .............. 871045703 ........ 1.00 .................. SET S,.50DOG,.500-13X.50
16 .............. 871081000 ........ 4.00 .................. PIN,CLEVIS,W/COTTER PIN
17 .............. 871090326 ........ 2.00 .................. SPR,177WIRE,1.38OD,39CL,8.75LG
Parts Book
6.42
ROSCO - A LeeBoy Company
HITCH ASSEMBLY, HYD RELEASE
REF:
REV:
HCS-F/F4 CHIPSPREADER
40901
B
ROSCO - A LeeBoy Company
6.43
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
HITCH,HYD RELEASE
41239
0
ITEM PART NO.
QTY
1 ................ 40541................
2 ................ 40543................
3 ................ 40549................
4 ................ 40984................
5 ................ 41178................
6 ................ 41180................
7 ................ 71641................
8 ................ 72526................
9 ................ 72528................
10 .............. 72529................
11 .............. 80058................
12 .............. 80093................
13 .............. 80164................
14 .............. 80168................
15 .............. 80232................
16 .............. 80336................
17 .............. 80338................
18 .............. 80352................
19 .............. 80706................
20 .............. 80996................
21 .............. 81089................
DESCRIPTION
1.00 .................. LATCH,HOOK
1.00 .................. PIN,HOOK,1.50 OD
1.00 .................. PIN,LATCH,1.00 OD
1.00 .................. HOOK,HD TRUCK HITCH
1.00 .................. W/M,HITCH PIVOT,HD HITCH
1.00 .................. W/M,BASE,HD HITCH
4.00 .................. CSHH,.750-10X2.25,GR5
1.00 .................. CYL,HYD,1.00B X 3.00S(SPRING)
1.00 .................. BALL JOINT,.500-20
1.00 .................. BREATHER,04-MP
1.00 .................. NUT,HEX,.500-20
1.00 .................. NUT,HEX,JAM,.500-20
1.00 .................. WASHER,SPLIT LOCK,.500
4.00 .................. WASHER,SPLIT LOCK,.750
1.00 .................. CSHH,.375-16X2.50,GR5
2.00 .................. COTTER PIN,.188X1.50
2.00 .................. COTTER PIN,.188X2.00
1.00 .................. NUT,FLEXLOC,.375-16,FULL,LT
4.00 .................. WASHER,SAE PLAIN,1.000
1.00 .................. WASHER,SAE PLAIN,.375
4.00 .................. WASHER,SAE PLAIN,1.500
See DETAIL A on opposite page
Parts Book
6.44
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER GROUP
REF:
REV:
40830
A
42387
ITEM PART NO.
QTY
DESCRIPTION
40830
FRONT HOPPER, 4WD GROUP
NS ............. 40066................ 1.00 .................. BRACKET,QUICK COUPLER
NS ............. 72321................ 1.00 .................. VLV,HYD,RELIEF,VENTABLE
Detail ........ 72724................ 1.00 .................. KIT,HOSE,FR HOPPER W/RATE CONT
NS ............. 80036................ 12.00 ................ NUT,HEX,.250-20
NS ............. 80160................ 4.00 .................. WASHER,SPLIT LOCK,.250
NS ............. 80194................ 4.00 .................. CSHH,.250-20X1.50,GR5
NS ............. 99985................ 1.00 .................. PIPE,BUSH,12MP-08FP,STL
42387
FRONT HOPPER, 2WD GROUP
NS ............. 40066................ 1.00 .................. BRACKET,QUICK COUPLER
NS ............. 37624................ 1.00 .................. VLV,HYD,SOLENOID W/RELIEF
Detail ........ 72724................ 1.00 .................. KIT,HOSE,FR HOPPER W/RATE CONT
NS ............. 80036................ 12.00 ................ NUT,HEX,.250-20
NS ............. 80160................ 4.00 .................. WASHER,SPLIT LOCK,.250
NS ............. 80194................ 4.00 .................. CSHH,.250-20X1.50,GR5
NS ............. 99985................ 1.00 .................. PIPE,BUSH,12MP-08FP,STL
ROSCO - A LeeBoy Company
6.45
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
POWER GATE GRP W/RATE CONTROL
42019
0
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 31884A ............. 1.00 .................. CYL,HYD,2.50X6.00
.................. 31885A-01 ................................... KIT,SEAL,HYD CYL
2 ................ 33590................ 1.00 .................. LOOM,SPIRAL CUT,.50 ID,NATURAL
3 ................ 33596................ 8.00 .................. TIE WRAP,.188X7.5
4 ................ 33964................ 1.00 .................. SWITCH,BACKUP ALARM
5 ................ 40065................ 1.00 .................. SUPPORT,FRONT HOPPER HOSE
6 ................ 41193................ 1.00 .................. LEVER,FRONT GATE W/RATE CONT
7 ................ 41194................ 1.00 .................. MOUNT,GATE CYL W/RATE CONTROL
8 ................ 41232................ 1.00 .................. STOP CAM W/M
9 ................ 41234................ 1.00 .................. MOUNT,SWITCH,STOP CAM
10 .............. 41788................ 1.00 .................. GATE POSITION SENSOR ASSY
(See Detail on Following Page)
11 .............. 41825................ 1.00 .................. HARNESS,FR HOPPER,W/RATE
12 .............. 72152................ 1.00 .................. ROLL PIN,.313X2.50,EXP TYPE
13 .............. 72724................ 1.00 .................. KIT,HOSE,FR HOPPER W/RATE CONT
(See Detail on Following Page)
14 .............. 72744................ 1.00 .................. DECAL,GATE STOP
15 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
16 .............. 80036................ 11.00 ................ NUT,HEX,.250-20
17 .............. 80037................ 5.00 .................. NUT,HEX,.312-18
18 .............. 80056................ 2.00 .................. NUT,HEX,.375-24
19 .............. 80160................ 9.00 .................. WASHER,SPLIT LOCK,.250
20 .............. 80161................ 5.00 .................. WASHER,SPLIT LOCK,.312
21 .............. 80185................ 4.00 .................. CSHH,.250-20X1.00,GR5
22 .............. 80192................ 9.00 .................. CSHH,.250-20X.75,GR5
23 .............. 80208................ 5.00 .................. CSHH,.312-18X1.00,GR5
24 .............. 80300................ 1.00 .................. SET S,HSKT,KCUP,.250-20X.25
25 .............. 80350................ 6.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
26 .............. 80698................ 2.00 .................. WASHER,SAE PLAIN,.750
27 .............. 80787................ 2.00 .................. CSHH,.250-20X2.50,GR5
28 .............. 80798................ 2.00 .................. MACH SCR,PH,#10-24X1.00
29 .............. 81147................ 1.00 .................. RETAINER,TRUARC,.156 ID
30 .............. 871111605 ........ 2.00 .................. CLAMP,LOOP,.50 OD PLSTC COVER
31 .............. 871111609 ........ 4.00 .................. CLAMP,LOOP,.625 OD,PLSTC COVER
32 .............. 951091224 ........ 1.00 .................. SWITCH,SAFETY START
Parts Book
6.46
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
POWER GATE GRP W/RATE CONTROL
REF:
REV:
42019
0
ROSCO - A LeeBoy Company
6.47
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
GATE POSITION SENSOR ASSY
41788
ITEM PART NO.
QTY
1 ................ 41789................
2 ................ 41790................
3 ................ 41791................
4 ................ 41792................
5 ................ 80036................
6 ................ 80160................
7 ................ 80187................
8 ................ 80493................
9 ................ 80797................
10 .............. 80800................
11 .............. 81046................
Parts Book
DESCRIPTION
1.00 .................. BAR,GATE POSITION SENSOR BASE
1.00 .................. BAR,GATE POS SENSOR SPACER
1.00 .................. WIRING,GATE POSITION SENSOR
1.00 .................. COLLAR,MODIFIED,.125 HOLE
2.00 .................. NUT,HEX,.250-20
2.00 .................. WASHER,SPLIT LOCK,.250
2.00 .................. CSHH,.250-20X1.25,GR5
2.00 .................. NUT,HEX,#6-32
2.00 .................. WASHER,SPLIT LOCK,#6
2.00 .................. MACH SCR,PH,#6-32X1.00
1.00 .................. SPRING PIN, 1/8 DIA X 1 LG
6.48
ROSCO - A LeeBoy Company
HOSE KIT,FR HOPPER W/RATE CONTROL
REF:
REV:
HCS-F/F4 CHIPSPREADER
72724
ITEM PART NO.
QTY
DESCRIPTION
150 ............ 33892................ 1.00 .................. FITT,90 06MJ-06MB
151 ............ 35499................ 2.00 .................. FITT,STR 06MJ-06MP
152 ............ 71882................ 2.00 .................. FITT,STR 12MJ-10MB
153 ............ 72117................ 1.00 .................. CAP,DUST,06 QD
154 ............ 72118................ 1.00 .................. PLUG,DUST,06 QD
155 ............ 72178................ 2.00 .................. FITT,STR 12MJ-12MP
156 ............ 72549-024 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
157 ............ 72550-065 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
158 ............ 72565-058 ........ 2.00 .................. HOSE,12,12FJX-12FJX,2250
159 ............ 72576-068 ........ 1.00 .................. HOSE,06,06FJX-06RJ90L,3000
160 ............ 853182304 ........ 1.00 .................. FITT,QD -12 FP,SET
161 ............ 853182305 ........ 1.00 .................. CAP,DUST,12 QD
162 ............ 853182306 ........ 1.00 .................. PLUG,DUST,12 QD
163 ............ 953182310 ........ 1.00 .................. FITT,QD 06 FP,SET
164 ............ X217 ................. 3.00 .................. FITT,STR 06MJ-06MB
165 ............ X383 ................. 2.00 .................. FITT,90 06MJ-06MP
166 ............ 72549-028 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
226 ............ 73220................ 1.00 .................. MOTOR,HYD,15.5 CIR,LOW SPEED
230 ............ 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
.................. 73083-01 ..................................... VLV,HYD,DO3,OPEN CENTER,BOSCH
.................. 73083-02 ..................................... MANIFOLD,HYD,DO3,SINGLE
231 ............ 31884A ............. 1.00 .................. CYL,HYD,2.50X6.00
.................. 31885A-01 ................................... KIT,SEAL,HYD CYL
ROSCO - A LeeBoy Company
6.49
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
HYD CONVEYOR DR/AUX SYS
42176
0
ITEM PART NO.
QTY
NS ............. 34821................
NS ............. 34860-01 ..........
NS ............. 34861................
NS ............. 80468................
1 ................ 000200190 ........
2 ................ 207001186 ........
3 ................ 21934................
4 ................ 306001174 ........
5 ................ 33063................
6 ................ 34798................
7 ................ 34799................
10 .............. 34860................
12 .............. 35368................
13 .............. 35371................
14 .............. 37903................
15 .............. 38170................
16 .............. 40757................
17 .............. 40927................
18 .............. 40928................
19 .............. 70452................
20 .............. 72372................
21 .............. 72689................
22 .............. 73220................
23 .............. 80140................
24 .............. 80350................
26 .............. 80787................
27 .............. 80824................
28 .............. 80914................
29 .............. 80997................
30 .............. 81108................
31 .............. 851390302 ........
32 .............. 871066120 ........
33 .............. 871071601 ........
34 .............. 871111605 ........
Parts Book
DESCRIPTION
5.00 .................. WELD PLATE,HOSE CLAMP
8.00 .................. CLAMP,HALF,HOSE,1.00
5.00 .................. COVER PLATE,HOSE CLAMP
5.00 .................. CSHH,.312-18X3.25,GR5
2.00 .................. SWITCH,TOGGLE,SPST,2-POS
2.00 .................. COUPLING
2.00 .................. BAR,.250X1.00X3.00,HRS
2.00 .................. ARM,TORQUE
1.00 .................. U-BOLT,.250-20,1.12IW,2.00IL
7.00 .................. CLAMP,LOOP,1.25 OD,NPRN COVER
5.00 .................. CLAMP,LOOP,1.562 OD,NPRN COVER
4.00 .................. CLAMP,HALF,HOSE,.750
1.00 .................. SENDER,TEMP GAUGE,04 MP
1.00 .................. SWITCH,TEMP,205 DEG,06MP
4.00 .................. FITT,TEST 08FJ-02PD
2.00 .................. VLV,HYD,PROP,17 GPM,12V
1.00 .................. VALVE MOUNT W/M
2.00 .................. PADDLE ASSY,AUTO CONVEYOR(See Detail)
4.00 .................. CLAMP,DUAL HOSE,.75 OD
2.00 .................. KEY,SQ,.375X2
9.00 .................. FITT,PLUG 02PD,DUST
1.00 .................. FITT,TEST 06MB-02PD
3.00 .................. MOTOR,HYD,15.5CIR,LOW SPEED
4.00 .................. WASHER,TYPE A PLAIN,.250
4.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
4.00 .................. CSHH,.250-20X2.50,GR5
4.00 .................. NUT,HEX,#10-24
1.00 .................. CSHH,M12X1.75X25,CL8.8
4.00 .................. MACH SCR,PH,#10-24X2.00
2.00 .................. CSHH,.312-18X3.75,GR5
2.00 .................. FITT,CABLE 08MP,.250-.375
2.00 .................. SEAL,SWITCH,NUT,.469-32
4.00 .................. WASHER,SPLIT LOCK,#10
5.00 .................. CLAMP,LOOP,.50 OD PLSTC COVER
6.50
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
AUTO-CONVEYOR PADDLE ASSY
REF:
REV:
40927
B
ITEM PART NO.
QTY
1 ................ 40920................
2 ................ 40923................
3 ................ 40924................
4 ................ 72411................
7 ................ 80036................
8 ................ 80160................
9 ................ 80185................
11 .............. 80423................
ROSCO - A LeeBoy Company
DESCRIPTION
1.00 .................. LOWER PADDLE ARM W/M
1.00 .................. ARM, UPPER PADDLE
1.00 .................. ARM, PADDLE SWITCH
1.00 .................. LIMIT SWITCH ASSY
3.00 .................. NUT,HEX .25-20
3.00 .................. WASHER,SPLIT LOCK, .250
1.00 .................. CSHH, .250-20 X 1.00,GR5
3.00 .................. CSHH, .250-20 X .50, GR5
6.51
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
CONVEYOR GROUP, LH / RH
40354, 40355
0
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 40343................ 1.00 .................. RH CONVEYOR W/M
.................. 40342................ 1.00 .................. LH CONVEYOR W/M
2 ................ 106003046 ........ 2.00 .................. BRACKET, BELT TIGHTENER
3 ................ 107000029 ........ 2.00 .................. ROD, IDLER ROLLER ADJ, W/M
4 ................ 106007199 ........ 1.00 .................. SCREW,ADJ .500-13X8.00
5 ................ 207001095 ........ 1.00 .................. ADJUSTING PLATE W/M
6 ................ 307000815 ........ 1.00 .................. PULLEY,HEAD
7 ................ 845311009 ........ 2.00 .................. BEARING,FLANGE 1.50,4-BOLT
NS ............. 40477................ 4.00 .................. WASHER,2.50OD,.562IDX7GA.1793
8 ................ 207001186 ........ 1.00 .................. COUPLING (MODIFIED)
9 ................ 306001174 ........ 1.00 .................. TORQUE ARM
10 .............. 73220................ REF .................. MOTOR,HYD,15.5 CIR,LOW SPEED
11 .............. 206000045 ........ 2.00 .................. STRIP,CONVEYOR LAGGING
12 .............. 106000110 ........ 2.00 .................. LAGGING,CONV BELT .25X4.00X216
13 .............. 80038................ 36.00 ................ NUT,HEX,.375-16
14 .............. 80162................ 36.00 ................ WASHER,SPLIT LOCK .375
15 .............. 80142................ 36.00 ................ WASHER,TYPE A PLAIN,.375
16 .............. 871020102 ........ 36.00 ................ CRG BOLT, .375-16X1.25,GR5
17 .............. 848031703 ........ 3.00 .................. IDLER,RETURN,ROLLERS
18 .............. 40712................ 4.00 .................. BRACKET, IDLER
19 .............. 848031702 ........ 7.00 .................. IDLERS,TROUGHING
20 .............. 72534................ 1.00 .................. PULLY,TAIL,WELDED
21 .............. 845282005 ........ 2.00 .................. BEARING,TAKEUP,1.4375
22 .............. 106005801 ........ 2.00 .................. SCREW,ADJ 7.50-10X18.00
23 .............. 106008031 ........ 1.00 .................. SHAFT,HEAD PULLEY-part of Head Pulley group
24 .............. 848039014 ........ 6.00 .................. END SHAFT
NS ............. 871065533 ........ 2.00 .................. LOCKNUT,3/4-10,THIN
NS ............. 106006161 ........ 1.00 .................. WIPER,CONV BELT SCRAPER-Head Pulley End
NS ............. 106008061 ........ 1.00 .................. LINING,CHUTE .25X7.00X26.00-Tail Pulley End
25 .............. 848039017 ........ 2.00 .................. STUB SHAFT
26 .............. 848039010 ........ 2.00 .................. ROLLER,END,4.50 DIAX6.375
27 .............. 848039011 ........ 1.00 .................. ROLLER,CENTER,4.50 DIAX8.375
28 .............. 848039018 ........ 2.00 .................. BEARING,SHAFT,2.625 LG
29 .............. 851500220 ........ 6.00 .................. BEARING,CONVEYOR
29
25
Parts Book
26
27
6.52
28
ROSCO - A LeeBoy Company
CONVEYOR GROUP, LH / RH
REF:
REV:
HCS-F/F4 CHIPSPREADER
40354, 40355
0
ROSCO - A LeeBoy Company
6.53
Parts Book
HCS-F/F4 CHIPSPREADER
CONVEYORS, RECEIVING HOPPER
REF:
REV:
ITEM PART NO.
QTY
DESCRIPTION
1 .................. 106000110 ........... 2.00 ..................... LAGGING,CONVEYOR BELT
2 .................. 40826 ................... 2.00 ..................... GATE,REAR W/M
3 .................. 72638 ................... 2.00 ..................... SKIRT,HOPPER SIDE, 12X18.50
4 .................. 72376 ................... 1.00 ..................... SKIRT,HOPPER BUMPER
5 .................. 106008061 ........... 2.00 ..................... CHUTE LINING
6 .................. 106000117 ........... 2.00 ..................... STRAP,BOLTING,.250X1.50X19.00
7 .................. 106000118 ........... 1.00 ..................... STRAP,BOLTING,.250X1.50X110
8 .................. 80255 ................... 17.00 ................... CAPSCREW,.50-13 UNCX 2,GR5
9 .................. 80354 ................... 25.00 ................... LOCKNUT,.50-13 UNC,LT
10 ................ 80144 ................... 25.00 ................... WASHER,.50,TYPE A
11 ................ 84717053 ............. 2.00 ..................... COIL CHAIN #2
12 ................ 80845 ................... 2.00 ..................... COTTER PIN,.312X3.5
14 ................ 40825 ................... 2.00 ..................... GATE PIN HOLDER
15 ................ 206000045 ........... 2.00 ..................... STRIP,CONVEYOR LAGGING,RETAINER
16 ................ 209214001 ........... 2.00 ..................... CONVEYOR BELT ASSEMBLY
CONVEYOR DRIVE GROUP (NON-ILLUSTRATED)
40706
.................... 000200190 ........... 2.00 ..................... SWITCH,TOGGLE,SPST,2-POS
.................... 206002610 ........... 2.00 ..................... GUARD, COUPLING
.................... 207001186 ........... 2.00 ..................... COUPLING
.................... 21934 ................... 2.00 ..................... BAR,.250X1.00X3.00
.................... 306001174 ........... 2.00 ..................... ARM,TORQUE
.................... 33063 ................... 1.00 ..................... U-BOLT,.250-20,1.12IW,2.00IL
.................... 34798 ................... 7.00 ..................... CLAMP,LOOP,1.25 OD,NPRN COVER
.................... 34799 ................... 5.00 ..................... CLAMP,LOOP,1.562 OD,NPRN COVER
.................... 34821 ................... 1.00 ..................... WELD PLATE,HOSE CLAMP
.................... 34849 ................... 4.00 ..................... CLAMP,TUBE,1.00 OD TWIN
.................... 34860 ................... 4.00 ..................... CLAMP,HALF,HOSE,.750
.................... 34861 ................... 1.00 ..................... COVER,PLATE,HOSE CLAMP
.................... 35368 ................... 1.00 ..................... SENDER,TEMP GAUGE,04 MP
.................... 35371 ................... 1.00 ..................... SWITCH,TEMP,06 MP,230 DEG
.................... 36305 ................... 2.00 ..................... PIPE,TEE,08MP-08FP-08FP,STL
.................... 40757 ................... 1.00 ..................... VALVE,MOUNT W/M
.................... 40927 ................... 2.00 ..................... PADDLE ASSEMBLY,AUTO-CONVEYOR
.................... 40928 ................... 7.00 ..................... CLAMP,DUAL HOSE,.75 OD
.................... 70452 ................... 2.00 ..................... KEY,SQ,.375X2
.................... 72372 ................... 3.00 ..................... FITT,PLUG 02PD,DUST
.................... 72536 ................... 2.00 ..................... VLV,HYD,SOLENOID,2 WAY,NO
.................... 72689 ................... 1.00 ..................... FITT,TEST 06MB-02PD
.................... 72690 ................... 2.00 ..................... FITT,TEST 06MP-PD
.................... 80140 ................... 4.00 ..................... WASHER,TYPE A PLAIN,.250
.................... 80350 ................... 4.00 ..................... NUT,FLEXLOC,.250-20,FULL,LT
.................... 80468 ................... 1.00 ..................... CSHH,.312-18X3.25,GR5
.................... 80787 ................... 4.00 ..................... CSHH,.250-20X2.50,GR5
.................... 80824 ................... 4.00 ..................... NUT,HEX,#10-24
.................... 80914 ................... 1.00 ..................... CSHH,M12X1.75X25,CL8.8
.................... 80997 ................... 4.00 ..................... MACH SCR,PH,#10-24X2.00
.................... 81108 ................... 2.00 ..................... CSHH,.312-18X3,75,GR5
.................... 851390302 ........... 2.00 ..................... FITT,CABLE 08MP,.250-.375
.................... 871066120 ........... 2.00 ..................... SEAL,SWITCH,NUT,.469-32
.................... 871071601 ........... 4.00 ..................... WASHER,SPLIT LOCK,#10
.................... 871111605 ........... 5.00 ..................... CLAMP,LOOP,.50 OD PLSTC COVER
.................... 953111045 ........... 2.00 ..................... MOTOR,HYD
.................... 953183086 ........... 2.00 ..................... VLV,HYD,FLW CONT,2500RLF,12NPT
.................... 99450 ................... 2.00 ..................... PIPE,BUSH,08MP-06FP,MI
Parts Book
6.54
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
CONVEYORS, RECEIVING HOPPER
REF:
REV:
ROSCO - A LeeBoy Company
6.55
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER,FINAL ASSY
40873
A
ITEM PART NO.
QTY
DESCRIPTION
NS ............. 007020096 ........ 2.00 .................. HOOK,RUBBER
NS ............. 206002562 ........ 2.00 .................. DECAL,SHAMROCK
NS ............. 35570................ 2.00 .................. DECAL,SPRHH
NS ............. 35943................ 1.00 .................. DECAL,WARNING,GUARDS
Detail ........ 40789-01 .......... 1.00 .................. FRONT HOPPER ASSY,10 (Following Pages)
Detail ........ 40789-02 .......... 1.00 .................. FRONT HOPPER ASSY,11 (Following Pages)
Detail ........ 40789-03 .......... 1.00 .................. FRONT HOPPER ASSY,12 (Following Pages)
Detail ........ 40789-04 .......... 1.00 .................. FRONT HOPPER ASSY,13.5(Following Pages)
Detail ........ 40789-05 .......... 1.00 .................. FRONT HOPPER ASSY,14 (Following Pages)
Detail ........ 40789-06 .......... 1.00 .................. FRONT HOPPER ASSY,15 (Following Pages)
Detail ........ 40789-07 .......... 1.00 .................. FRONT HOPPER ASSY,16 (Following Pages)
Detail ........ 40789-08 .......... 1.00 .................. FRONT HOPPER ASSY,13 (Following Pages)
Detail ........ 40789-09 .......... 1.00 .................. FRONT HOPPER ASSY,14.5(Following Pages)
NS ............. 72602................ 2.00 .................. DECAL,DANGER,FRONT HOPPER
NS ............. 72624................ 2.00 .................. DECAL,CAUTION,FULL HOPPER
NS ............. 72625................ 1.00 .................. DECAL,GUARD MISSING,WARNING
NS ............. 80196................ 2.00 .................. CSHH,.250-20X2.00,GR5
NS ............. 80350................ 2.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
NS ............. 90709................ 1.00 .................. PAINT,PRIMER
NS ............. 91156................ 2.00 .................. PAINT,CAT 1 YELLOW,ACRYLIC
NS ............. R135 ................. 14.00 ................ GRIP,RUBBER,.625 ID
40789-01
FRONT HOPPER ASSY,10 FT
NS .............. 40345 ................. 1.00 ................... ARM,FRONT GATE CONTROL
NS .............. 40474 ................. 1.00 ................... CHAIN GUARD W/M
NS .............. 80038 ................. 63.00 ................. NUT,HEX,.375-16
NS .............. 80142 ................. 70.00 ................. WASHER,TYPE A PLAIN,.375
NS .............. 80162 ................. 63.00 ................. WASHER,SPLIT LOCK,.375
NS .............. 80224 ................. 23.00 ................. CSHH,.375-16X1.25,GR5
NS .............. 80786 ................. 14.00 ................. SET S,SQ,.375-16X1.75
NS .............. R48-1 ................. 6.00 ................... WASHER,FLAT,1.50X1.031X.062
NS .............. R48-2 ................. 6.00 ................... WASHER,FLAT,1.50X1.031X.075
NS .............. R48-3 ................. 6.00 ................... WASHER,FLAT,1.50X1.031X.125
1 ................. 107000672 ........ 14.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY,1.50 BORE,STEP
3 ................. 32956 ................. 18.00 ................. FITT,LUBE,STR,.188 DRIVE
3 ................. 853750102 ........ 18.00 ................. FITT,LUBE,STR,1/4-28
4 ................. 40074 ................. 1.00 ................... SPROCKET,80FB12,.313 KEYWAY
5 ................. 40360 ................. 1.00 ................... SPREADROLL REAR SEAL,10
6 ................. 40655 ................. 14.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 14.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 3.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-01 ........... 1.00 ................... FRONT HOPPER W/M,10
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 8.00 ................... WEAR BAR,6 GATE
16 ............... 40796 ................. 4.00 ................... WEAR BAR,12 GATE
Parts Book
6.56
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ROSCO - A LeeBoy Company
6.57
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
17 ...............
18 ...............
19 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26 ...............
27 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
Parts Book
QTY
DESCRIPTION
40797 ................. 2.00 ................... WEAR BAR,13.5 GATE
40798-07 ........... 1.00 ................... GATE HINGE ROD,1 OD X 125.50
40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
40800 ................. 14.00 ................. GATE LATCH FLANGE W/M
40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
40849-01 ........... 2.00 ................... SEGREGATION SCREEN W/M,10
40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
40856 ................. 2.00 ................... GATE,W/M,13.5
40857 ................. 4.00 ................... GATE W/M,12,WITH PIVOT
40859 ................. 8.00 ................... GATE W/M,6
40867-01 ........... 1.00 ................... SPREADROLL W/M,10
40870-01 ........... 1.00 ................... AUGER W/M,10
40872-01 ........... 1.00 ................... ACTUATING SHAFT,10
41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
41031 ................. 1.00 ................... CHAIN GUARD W/M
41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
72414 ................. 3.00 ................... BEARING,PLASTIC,1.5 SHAFT
72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
80038 ................. 71.00 ................. NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 14.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 78.00 ................. WASHER,TYPE A PLAIN,.375
80162 ................. 71.00 ................. WASHER,SPLIT LOCK,.375
80164 ................. 12.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 31.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 6.00 ................... CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 14.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 14.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE,1.50,4 BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
73220 ................. 1.00 ................... MOTOR,HYD,15.5 CIR,LOW SPEED
871020103 ........ 40.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 14.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 17.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 28.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 14.00 ................. ROLL PIN,.313X2.25
871090146 ........ 14.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X52 PITCHES W CONN&OFF
971090337 ........ 14.00 ................. SPR,1.02 DIA X 11,3.92 PSI
6.58
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ROSCO - A LeeBoy Company
6.59
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
QTY
DESCRIPTION
40789-02
FRONT HOPPER ASSY,11 FT
1 ................. 107000672 ........ 14.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 18.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 40361 ................. 1.00 ................... SPREADROLL REAR SEAL,11
6 ................. 40655 ................. 14.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 14.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 3.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-02 ........... 1.00 ................... FRONT HOPPER W/M,11
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 6.00 ................... WEAR BAR,6 GATE
16 ............... 40796 ................. 8.00 ................... WEAR BAR,12 GATE
18 ............... 40798-08 ........... 1.00 ................... GATE HINGE ROD,1 OD X 134.50
19 ............... 40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
20 ............... 40800 ................. 14.00 ................. GATE LATCH FLANGE W/M
21 ............... 40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
22 ............... 40849-02 ........... 2.00 ................... SEGREGATION SCREEN W/M,11
23 ............... 40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
24 ............... 40858 ................. 4.00 ................... GATE W/M,12
25 ............... 40857 ................. 4.00 ................... GATE W/M,12,WITH PIVOT
26 ............... 40859 ................. 6.00 ................... GATE W/M,6
27 ............... 40867-02 ........... 1.00 ................... SPREADROLL W/M,11
28 ............... 40870-02 ........... 1.00 ................... AUGER W/M,11
29 ............... 40872-02 ........... 1.00 ................... ACTUATING SHAFT,11
30 ............... 41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
31 ............... 41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
32 ............... 41031 ................. 1.00 ................... CHAIN GUARD W/M
33 ............... 41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
34 ............... 41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
35 ............... 72414 ................. 3.00 ................... BEARING,PLASTIC,1.5 SHAFT
36 ............... 72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
37 ............... 80038 ................. 76.00 ................. NUT,HEX,.375-16
38 ............... 80040 ................. 10.00 ................. NUT,HEX,.500-13
39 ............... 80074 ................. 14.00 ................. NUT,HEX,JAM,.375-16
40 ............... 80142 ................. 84.00 ................. WASHER,TYPE A PLAIN,.375
41 ............... 80162 ................. 76.00 ................. WASHER,SPLIT LOCK,.375
42 ............... 80164 ................. 12.00 ................. WASHER,SPLIT LOCK,.500
43 ............... 80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
44 ............... 80224 ................. 32.00 ................. CSHH,.375-16X1.25,GR5
46 ............... 80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
47 ............... 80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
48 ............... 80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
49 ............... 80336 ................. 2.00 ................... COTTER PIN,.188X1.50
50 ............... 80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
51 ............... 80403 ................. 6.00 ................... CSHH,.500-13X5.00,GR5
52 ............... 80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
Parts Book
6.60
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ROSCO - A LeeBoy Company
6.61
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
QTY
DESCRIPTION
80831 ................. 14.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 14.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
853111043 ........ 1.00 ................... MOTOR,HYDRAULIC
871020103 ........ 44.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 14.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 17.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 28.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 14.00 ................. PIN,ROLL,.313X2.25
871090146 ........ 14.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
971090337 ........ 14.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-03
FRONT HOPPER ASSY,12 FT
1 ................. 107000672 ........ 16.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 20.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 40362 ................. 1.00 ................... SPREADROLL REAR SEAL,12
6 ................. 40655 ................. 16.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 16.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 5.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-03 ........... 1.00 ................... FRONT HOPPER W/M,12
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 8.00 ................... WEAR BAR,6 GATE
16 ............... 40796 ................. 8.00 ................... WEAR BAR,12 GATE
18 ............... 40798-01 ........... 1.00 ................... GATE HINGE ROD,1 OD X 70.00
18 ............... 40798-02 ........... 1.00 ................... GATE HINGE ROD,1 OD X 76.00
19 ............... 40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
20 ............... 40800 ................. 16.00 ................. GATE LATCH FLANGE W/M
21 ............... 40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
22 ............... 40849-03 ........... 2.00 ................... SEGREGATION SCREEN W/M,12
23 ............... 40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
24 ............... 40858 ................. 4.00 ................... GATE W/M,12
25 ............... 40857 ................. 4.00 ................... GATE W/M,12,WITH PIVOT
26 ............... 40859 ................. 8.00 ................... GATE W/M,6
27 ............... 40867-03 ........... 1.00 ................... SPREADROLL W/M,12
28 ............... 40870-03 ........... 1.00 ................... AUGER W/M,12
29 ............... 40872-03 ........... 1.00 ................... ACTUATING SHAFT,12
30 ............... 41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
31 ............... 41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
32 ............... 41031 ................. 1.00 ................... CHAIN GUARD W/M
33 ............... 41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
Parts Book
6.62
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ITEM PART NO.
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
QTY
DESCRIPTION
41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
72414 ................. 5.00 ................... BEARING,PLASTIC,1.5 SHAFT
72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
80038 ................. 81.00 ................. NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 16.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 90.00 ................. WASHER,TYPE A PLAIN,.375
80162 ................. 81.00 ................. WASHER,SPLIT LOCK,.375
80164 ................. 14.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 33.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 16.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 16.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
853111043 ........ 1.00 ................... MOTOR,HYDRAULIC
871020103 ........ 48.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 16.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 21.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 32.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 16.00 ................. PIN,ROLL,.313X2.25
871090146 ........ 16.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
971090337 ........ 16.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-04
FRONT HOPPER ASSY,13.5 FT
1 ................. 107000672 ........ 19.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 23.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 40363 ................. 1.00 ................... SPREADROLL REAR SEAL,13.5
6 ................. 40655 ................. 19.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 19.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 5.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-04 ........... 1.00 ................... FRONT HOPPER W/M,13.5
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
ROSCO - A LeeBoy Company
6.63
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
15 ...............
16 ...............
18 ...............
18 ...............
19 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26 ...............
27 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
66 ...............
66 ...............
Parts Book
QTY
DESCRIPTION
40795 ................. 11.00 ................. WEAR BAR,6 GATE
40796 ................. 8.00 ................... WEAR BAR,12 GATE
40798-02 ........... 1.00 ................... GATE HINGE ROD,1 OD X 76.00
40798-04 ........... 1.00 ................... GATE HINGE ROD,1 OD X 88.00
40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
40800 ................. 19.00 ................. GATE LATCH FLANGE W/M
40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
40849-04 ........... 2.00 ................... SEGREGATION SCREEN W/M,13.5
40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
40858 ................. 4.00 ................... GATE W/M,12
40857 ................. 4.00 ................... GATE W/M,12,WITH PIVOT
40859 ................. 11.00 ................. GATE W/M,6
40867-04 ........... 1.00 ................... SPREADROLL W/M,13.5
40870-04 ........... 1.00 ................... AUGER W/M,13.5
40872-04 ........... 1.00 ................... ACTUATING SHAFT,13.5
41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
41031 ................. 1.00 ................... CHAIN GUARD W/M
41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
72414 ................. 5.00 ................... BEARING,PLASTIC,1.5 SHAFT
72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
80038 ................. 88.00 ................. NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 19.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 98.00 ................. WASHER,TYPE A PLAIN,.375
80162 ................. 88.00 ................. WASHER,SPLIT LOCK,.375
80164 ................. 14.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 34.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 19.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 19.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
853111043 ........ 1.00 ................... MOTOR,HYDRAULIC
871020103 ........ 54.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 19.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 24.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 38.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 19.00 ................. PIN,ROLL,.313X2.25
871090146 ........ 19.00 ................. SPRING
6.64
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ITEM PART NO.
QTY
DESCRIPTION
67 ............... 947071040 ........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
68 ............... 971090337 ........ 19.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-05
FRONT HOPPER ASSY,14 FT
1 ................. 107000672 ........ 20.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 24.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 40364 ................. 1.00 ................... SPREADROLL REAR SEAL,14
6 ................. 40655 ................. 20.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 20.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 5.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-05 ........... 1.00 ................... FRONT HOPPER W/M,14
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 12.00 ................. WEAR BAR,6 GATE
16 ............... 40796 ................. 8.00 ................... WEAR BAR,12 GATE
18 ............... 40798-03 ........... 1.00 ................... GATE HINGE ROD,1 OD X 82.00
18 ............... 40798-04 ........... 1.00 ................... GATE HINGE ROD,1 OD X 88.00
19 ............... 40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
20 ............... 40800 ................. 20.00 ................. GATE LATCH FLANGE W/M
21 ............... 40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
22 ............... 40849-05 ........... 2.00 ................... SEGREGATION SCREEN W/M,14
23 ............... 40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
24 ............... 40858 ................. 4.00 ................... GATE W/M,12
25 ............... 40857 ................. 4.00 ................... GATE W/M,12,WITH PIVOT
26 ............... 40859 ................. 12.00 ................. GATE W/M,6
27 ............... 40867-05 ........... 1.00 ................... SPREADROLL W/M,14
28 ............... 40870-05 ........... 1.00 ................... AUGER W/M,14
29 ............... 40872-05 ........... 1.00 ................... ACTUATING SHAFT,14
30 ............... 41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
31 ............... 41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
32 ............... 41031 ................. 1.00 ................... CHAIN GUARD W/M
33 ............... 41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
34 ............... 41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
35 ............... 72414 ................. 5.00 ................... BEARING,PLASTIC,1.5 SHAFT
36 ............... 72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
37 ............... 80038 ................. 91.00 ................. NUT,HEX,.375-16
38 ............... 80040 ................. 10.00 ................. NUT,HEX,.500-13
39 ............... 80074 ................. 20.00 ................. NUT,HEX,JAM,.375-16
40 ............... 80142 ................. 102.00 ............... WASHER,TYPE A PLAIN,.375
41 ............... 80162 ................. 91.00 ................. WASHER,SPLIT LOCK,.375
42 ............... 80164 ................. 14.00 ................. WASHER,SPLIT LOCK,.500
43 ............... 80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
44 ............... 80224 ................. 35.00 ................. CSHH,.375-16X1.25,GR5
46 ............... 80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
47 ............... 80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
48 ............... 80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
ROSCO - A LeeBoy Company
6.65
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
QTY
DESCRIPTION
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 20.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 20.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
853111043 ........ 1.00 ................... MOTOR,HYDRAULIC
871020103 ........ 56.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 20.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 25.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 40.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 20.00 ................. PIN,ROLL,.313X2.25
871090146 ........ 20.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
971090337 ........ 20.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-06
FRONT HOPPER ASSY,15 FT
1 ................. 107000672 ........ 21.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 26.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 40365 ................. 1.00 ................... SPREADROLL REAR SEAL,15
6 ................. 40655 ................. 21.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 21.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 5.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-06 ........... 1.00 ................... FRONT HOPPER W/M,15
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 12.00 ................. WEAR BAR,6 GATE
16 ............... 40796 ................. 9.00 ................... WEAR BAR,12 GATE
18 ............... 40798-05 ........... 1.00 ................... GATE HINGE ROD,1 OD X 94.00
18 ............... 40798-04 ........... 1.00 ................... GATE HINGE ROD,1 OD X 88.00
19 ............... 40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
20 ............... 40800 ................. 21.00 ................. GATE LATCH FLANGE W/M
21 ............... 40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
22 ............... 40849-06 ........... 2.00 ................... SEGREGATION SCREEN W/M,15
23 ............... 40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
24 ............... 40858 ................. 4.00 ................... GATE W/M,12
25 ............... 40857 ................. 5.00 ................... GATE W/M,12,WITH PIVOT
26 ............... 40859 ................. 12.00 ................. GATE W/M,6
27 ............... 40867-06 ........... 1.00 ................... SPREADROLL W/M,15
28 ............... 40870-06 ........... 1.00 ................... AUGER W/M,15
Parts Book
6.66
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ITEM PART NO.
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
QTY
DESCRIPTION
40872-06 ........... 1.00 ................... ACTUATING SHAFT,15
41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
41031 ................. 1.00 ................... CHAIN GUARD W/M
41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
72414 ................. 5.00 ................... BEARING,PLASTIC,1.5 SHAFT
72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
80038 ................. 96.00 ................. NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 21.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 108.00 ............... WASHER,TYPE A PLAIN,.375
80162 ................. 96.00 ................. WASHER,SPLIT LOCK,.375
80164 ................. 14.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 36.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 21.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 21.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
853111043 ........ 1.00 ................... MOTOR,HYDRAULIC
871020103 ........ 60.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 21.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 26.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 42.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 21.00 ................. PIN,ROLL,.313X2.25
871090146 ........ 21.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
971090337 ........ 21.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-07
FRONT HOPPER ASSY,16 FT
0 ................. 72565-063 ......... 2.00 ................... HOSE,12,12FJX-12FJX,2250
0 ................. 6104 ................... 1.00 ................... BEARING,PB,P224 1.50 B
1 ................. 107000672 ........ 23.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 28.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 40582 ................. 1.00 ................... SPREADROLL REAR SEAL,16
6 ................. 40655 ................. 23.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 23.00 ................. GATE LATCH PLATE W/M
ROSCO - A LeeBoy Company
6.67
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
8 .................
9 .................
10 ...............
11 ...............
12 ...............
13 ...............
14 ...............
15 ...............
16 ...............
18 ...............
18 ...............
19 ...............
20 ...............
21 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26 ...............
27 ...............
28 ...............
28 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
Parts Book
QTY
DESCRIPTION
40738 ................. 5.00 ................... BEARING BLOCK,FRONT HOPPER
40784-07 ........... 1.00 ................... FRONT HOPPER W/M,16
40790 ................. 1.00 ................... AUGER SHAFT,LH
40791 ................. 1.00 ................... ADJUSTER PLATE
40792 ................. 2.00 ................... WEAR PLATE
40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
40795 ................. 14.00 ................. WEAR BAR,6 GATE
40796 ................. 9.00 ................... WEAR BAR,12 GATE
40798-04 ........... 1.00 ................... GATE HINGE ROD,1 OD X 88.00
40798-06 ........... 1.00 ................... GATE HINGE ROD,1 OD X 106.00
40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
40800 ................. 23.00 ................. GATE LATCH FLANGE W/M
40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
40849-07 ........... 2.00 ................... SEGREGATION SCREEN W/M,16
40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
40858 ................. 4.00 ................... GATE W/M,12
40857 ................. 5.00 ................... GATE W/M,12,WITH PIVOT
40859 ................. 14.00 ................. GATE W/M,6
40867-07 ........... 1.00 ................... SPREADROLL W/M,16
40583 ................. 1.00 ................... AUGER W/M,RIGHT,16FT HOPPER
40646 ................. 1.00 ................... SHAFT,CENTER AUGER W/M
40652 ................. 1.00 ................... AUGER W/M,LH,16FT HOPPER
40872-07 ........... 1.00 ................... ACTUATING SHAFT,16
41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
41031 ................. 1.00 ................... CHAIN GUARD W/M
41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
72414 ................. 5.00 ................... BEARING,PLASTIC,1.5 SHAFT
72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
80038 ................. 101.00 ............... NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 23.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 114.00 ............... WASHER,TYPE A PLAIN,.375
80162 ................. 101.00 ............... WASHER,SPLIT LOCK,.375
80164 ................. 14.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 37.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 6.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 7.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 4.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 23.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 23.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
6.68
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ITEM PART NO.
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
853111043
871020103
871032322
871054100
871072703
871075203
871081000
871081814
871090146
947071040
971090337
QTY
DESCRIPTION
........ 1.00 ................... MOTOR,HYDRAULIC
........ 64.00 ................. CRG BOLT,.375-16X1.00,GR5
........ 6.00 ................... CSSFH,.500-13X1.25
........ 23.00 ................. DRIVE SCREW,#14x3/4
........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
........ 28.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
........ 46.00 ................. PIN,CLEVIS,W/COTTER PIN
........ 23.00 ................. PIN,ROLL,.313X2.25
........ 23.00 ................. SPRING
........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
........ 23.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-08
FRONT HOPPER ASSY,13 FT
1 ................. 107000672 ........ 18.00 ................. ROD,W/M W/2 CLEVIS’S
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY
3 ................. 32956 ................. 22.00 ................. FITT,LUBE,STR,.188 DRIVE
4 ................. 40074 ................. 1.00 ................... SPROCKET,REWORK,.313 KEYWAY
5 ................. 41104 ................. 1.00 ................... SPREADROLL REAR SEAL,13
6 ................. 40655 ................. 18.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 18.00 ................. GATE LATCH PLATE W/M
8 ................. 40738 ................. 5.00 ................... BEARING BLOCK,FRONT HOPPER
9 ................. 40784-08 ........... 1.00 ................... FRONT HOPPER W/M,13
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 10.00 ................. WEAR BAR,6 GATE
16 ............... 40796 ................. 8.00 ................... WEAR BAR,12 GATE
18 ............... 40798-02 ........... 1.00 ................... GATE HINGE ROD,1 OD X 76.00
18 ............... 40798-03 ........... 1.00 ................... GATE HINGE ROD,1 OD X 82.00
19 ............... 40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
20 ............... 40800 ................. 18.00 ................. GATE LATCH FLANGE W/M
21 ............... 40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
22 ............... 40849-03 ........... 1.00 ................... SEGREGATION SCREEN W/M,12
22 ............... 40849-05 ........... 1.00 ................... SEGREGATION SCREEN W/M,14
23 ............... 40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
24 ............... 40858 ................. 4.00 ................... GATE W/M,12
25 ............... 40857 ................. 4.00 ................... GATE W/M,12,WITH PIVOT
26 ............... 40859 ................. 10.00 ................. GATE W/M,6
27 ............... 40867-08 ........... 1.00 ................... SPREADROLL W/M,13
28 ............... 40870-08 ........... 1.00 ................... AUGER W/M,13
29 ............... 40872-08 ........... 1.00 ................... ACTUATING SHAFT,13
30 ............... 41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
31 ............... 41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
32 ............... 41031 ................. 1.00 ................... CHAIN GUARD W/M
33 ............... 41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
34 ............... 41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
35 ............... 72414 ................. 5.00 ................... BEARING,PLASTIC,1.5 SHAFT
36 ............... 72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
ROSCO - A LeeBoy Company
6.69
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
FRONT HOPPER
40789
G
ITEM PART NO.
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
58 ...............
59 ...............
60 ...............
61 ...............
62 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
QTY
DESCRIPTION
80038 ................. 85.00 ................. NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 18.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 94.00 ................. WASHER,TYPE A PLAIN,.375
80162 ................. 85.00 ................. WASHER,SPLIT LOCK,.375
80164 ................. 14.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 33.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 18.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 18.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSSFH,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE 1.50,4-BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
853111043 ........ 1.00 ................... MOTOR,HYDRAULIC
871020103 ........ 52.00 ................. CRG BOLT,.375-16X1.00,GR5
871032322 ........ 6.00 ................... CSSFH,.500-13X1.25
871054100 ........ 18.00 ................. DRIVE SCREW,#14x3/4
871072703 ........ 6.00 ................... WASHER,LOCK,EXT TOOTH CSK,.500
871075203 ........ 23.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 32.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 18.00 ................. PIN,ROLL,.313X2.25
871090146 ........ 18.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X53 PITCHES W CONN
971090337 ........ 18.00 ................. SPR,1.02 DIA X 11,3.92 PSI
40789-09
FRONT HOPPER ASSY,14.5 FT
1 ................. 107000672 ........ 20.00 ................. W/M,ROD,W/2 CLEVIS’S,W/LINK
2 ................. 208712192 ........ 2.00 ................... BEARING ASSY,1.50 BORE,STEP
3 ................. 853750102 ........ 24.00 ................. FITT,LUBE,STR,.250-28
4 ................. 40074 ................. 1.00 ................... SPROCKET,80FB12,.313 KEYWAY
5 ................. 41267 ................. 1.00 ................... SPREADROLL SEAL,14.5 HOPPER
6 ................. 40655 ................. 20.00 ................. HANDLE,GATE LEVER
7 ................. 40668 ................. 20.00 ................. W/M,GATE LATCH PLATE
8 ................. 40738 ................. 5.00 ................... BEARING BLOCK
9 ................. 40784-09 ........... 1.00 ................... FRONT HOPPER W/M,14.5
10 ............... 40790 ................. 1.00 ................... AUGER SHAFT,LH
11 ............... 40791 ................. 1.00 ................... ADJUSTER PLATE
12 ............... 40792 ................. 2.00 ................... WEAR PLATE
13 ............... 40793 ................. 1.00 ................... BAR,.500X1.25X13.50,W/HOLES
14 ............... 40794-01 ........... 1.00 ................... KEY,SQ,.375X3.25
15 ............... 40795 ................. 11.00 ................. WEAR BAR,6 GATE
16 ............... 40796 ................. 9.00 ................... WEAR BAR,12 GATE
18 ............... 40798-03 ........... 1.00 ................... GATE HINGE ROD,1 OD X 82.00
19 ............... 40799 ................. 1.00 ................... ADJUSTMENT ROD W/M
Parts Book
6.70
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
FRONT HOPPER
REF:
REV:
40789
G
ITEM PART NO.
20 ...............
21 ...............
22 ...............
22 ...............
23 ...............
24 ...............
25 ...............
26 ...............
27 ...............
28 ...............
29 ...............
30 ...............
31 ...............
32 ...............
33 ...............
34 ...............
35 ...............
36 ...............
37 ...............
38 ...............
39 ...............
40 ...............
41 ...............
42 ...............
43 ...............
44 ...............
46 ...............
47 ...............
48 ...............
49 ...............
50 ...............
51 ...............
52 ...............
53 ...............
54 ...............
55 ...............
56 ...............
57 ...............
59 ...............
60 ...............
61 ...............
63 ...............
64 ...............
65 ...............
66 ...............
67 ...............
68 ...............
69 ...............
70 ...............
71 ...............
72 ...............
QTY
DESCRIPTION
40800 ................. 20.00 ................. W/M,GATE LATCH FLANGE
40846 ................. 1.00 ................... AUGER SHAFT W/M,RH
40849-05 ........... 1.00 ................... SEGREGATION SCREEN W/M,14
40849-06 ........... 1.00 ................... SEGREGATION SCREEN W/M,15
40850 ................. 1.00 ................... BEARING & SPROCKET ASSY
40858 ................. 4.00 ................... W/M,GATE,12"
40857 ................. 5.00 ................... W/M,GATE 12",WITH PIVOT
40859 ................. 11.00 ................. W/M,GATE,6
40867-09 ........... 1.00 ................... SPREADROLL W/M,14.5 HOPPER
40870-09 ........... 1.00 ................... AUGER W/M,14.5
40872-09 ........... 1.00 ................... ACTUATING SHAFT,14.5 HOPPER
41004 ................. 1.00 ................... SHIELD,SPREAD ROLL,LH
41005 ................. 1.00 ................... SHIELD,SPREAD ROLL,RH
41031 ................. 1.00 ................... CHAIN GUARD W/M
41032 ................. 1.00 ................... PLATE,HOLE COVER,RH
41033 ................. 1.00 ................... PLATE,HOLE COVER,LH
72414 ................. 5.00 ................... BRNG,NYLON,1.5 SHAFT
72530 ................. 1.00 ................... SPROCKET,CHAIN,80BS30
80038 ................. 91.00 ................. NUT,HEX,.375-16
80040 ................. 10.00 ................. NUT,HEX,.500-13
80074 ................. 20.00 ................. NUT,HEX,JAM,.375-16
80142 ................. 102.00 ............... WASHER,TYPE A PLAIN,.375
80162 ................. 91.00 ................. WASHER,SPLIT LOCK,.375
80164 ................. 20.00 ................. WASHER,SPLIT LOCK,.500
80186 ................. 8.00 ................... CSHH,.500-13X1.75,GR5
80224 ................. 35.00 ................. CSHH,.375-16X1.25,GR5
80255 ................. 4.00 ................... CSHH,.500-13X2.00,GR5
80301 ................. 1.00 ................... SET S,HSKT,KCUP,.250-20X.500
80305 ................. 4.00 ................... SET S,HSKT,.375-16X.50
80336 ................. 2.00 ................... COTTER PIN,.188X1.50
80354 ................. 3.00 ................... NUT,FLEXLOC,.500-13,FULL,LT
80403 ................. 10.00 ................. CSHH,.500-13X5.00,GR5
80778 ................. 2.00 ................... CSHH,.500-13X3.25,GR5
80831 ................. 20.00 ................. SET S,SQ,.375-16X2.00
80973 ................. 20.00 ................. SHLDR SCR,.500X1.00X.375-16
81022 ................. 8.00 ................... CSFHS,.375-16X1.25
845311009 ........ 2.00 ................... BEARING,FLANGE,1.50,4 BOLT
848019756 ........ 2.00 ................... PLATE,WEAR
871020103 ........ 56.00 ................. CRG BOLT,.375-16X1.00,GR5
80250 ................. 6.00 ................... CSHH,.500-13X1.25,GR5
871054100 ........ 20.00 ................. DRIVE SCREW,#14x3/4
871075203 ........ 25.00 ................. COLLAR,SET,1.5IDX2.25ODX.75SST
871081000 ........ 40.00 ................. PIN,CLEVIS,W/COTTER PIN
871081814 ........ 20.00 ................. ROLL PIN,.313X2.25
871090146 ........ 20.00 ................. SPRING
947071040 ........ 1.00 ................... CHAIN,80X52 PITCHES W CONN&OFF
971090337 ........ 20.00 ................. SPR,1.02 DIA X 11,3.92 PSI
R48-1 ................. 6.00 ................... WASHER,FLAT,1.50X1.031X.062
R48-2 ................. 6.00 ................... WASHER,FLAT,1.50X1.031X.075
R48-3 ................. 6.00 ................... WASHER,FLAT,1.50X1.031X.125
40798-05 ........... 1.00 ................... GATE HINGE ROD,1 OD X 94.00
ROSCO - A LeeBoy Company
6.71
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
HYD SYS, INDIVIDUAL GATES,10 FT (Optional)
41110-01
E
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33277................ 28.00 ................ CLAMP,HOSE,.22-.62,WORM,#04
2 ................ 5347 ................. 20.00 ................ HOSE,04,PUSH-ON,LOW PRESS
3 ................ 72696................ 2.00 .................. VLV,SOLENOID,3-WAY,7 STATION
4 ................ 72697................ 1.00 .................. VLV,SEQ 3-WAY, 06FB
5 ................ 72699-01 .......... 1.00 .................. KIT,HOSE,INDIV GATE,10FT (See below)
8 ................ 80141................ 8.00 .................. WASHER,TYPE A PLAIN,.312
9 ................ 80214................ 2.00 .................. CSHH,.312-18X2.25,GR5
10 .............. 80351................ 4.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
11 .............. 80427................ 2.00 .................. CSHH,.312-18X3.50,GR5
12 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
13 .............. 6408 ................. 2.00 .................. FITT,PLUG 06MB,HEX
SCHEMATIC AT END OF PARTS BOOK
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
124
125
72699-01
HOSE KIT,INDIVIDUAL GATE,10 FOOT HOPPER
............ 33892................ 1.00 .................. FITT,90 06MJ-06MB
............ 36490................ 3.00 .................. FITT,TEE 06MJ-06FJX-06MJ
............ 37394................ 2.00 .................. FITT,STR 04MJ-06FJ
............ 37409-030 ........ 2.00 .................. HOSE,04 04FJX-04FJ90,180 OS
............ 37409-036 ........ 2.00 .................. HOSE,04 04FJX-04FJ90,180 OS
............ 37409-044 ........ 4.00 .................. HOSE,04 04FJX-04FJ90,180 OS
............ 37410-038 ........ 2.00 .................. HOSE,04 04FJX-04FJ90,3000
............ 37411-023 ........ 1.00 .................. HOSE,04 04FJX-04FJ90,225 OS
............ 37412-023 ........ 1.00 .................. HOSE,04 04FJ-04FJ90,135 OS
............ 37413-021 ........ 2.00 .................. HOSE,04 04FJ90-04FJ90,3000
............ 37509-015 ........ 1.00 .................. HOSE,06 06FJ90-06FJ90, 180 OS
............ 37509-023 ........ 1.00 .................. HOSE,06 06FJ90-06FJ90, 180 OS
............ 37414-074 ........ 2.00 .................. HOSE,06 06FJ90-06FJ90,3000
............ 70957................ 2.00 .................. FITT,STR 04FJX-04HB,PUSH-ON
............ 71796................ 2.00 .................. FITT,90 02MP-04HB,CRIMPED
............ 33278................ 14.00 ................ FITT,STR 04MJ-04MB
............ 72306................ 1.00 .................. FITT,TEE 06MJ-06MJ-06FJX
............ 72549-051 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
............ 72550-014 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
............ 72649................ 14.00 ................ FITT,STR 04MJ-02MP
............ 72700................ 12.00 ................ FITT,TEE 04HB-04HB-02MP,BRASS
............ X217 ................. 10.00 ................ FITT,STR 06MJ-06MB
............ X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
............ 37414-076 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
Parts Book
6.72
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
HYD SYS, INDIVIDUAL GATES,12 FT (Optional)
REF:
REV:
41110-03
F
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33277................ 28.00 ................ CLAMP,HOSE,.22-.62,WORM,#04
2 ................ 36071................ 1.00 .................. VLV,HYD,SOLENOID,DUAL 3 WAY
3 ................ 72696................ 2.00 .................. VLV,SOLENOID,3-WAY,7 STATION
4 ................ 72697................ 1.00 .................. VLV,SEQ 3-WAY, 06FB
6 ................ 72699-03 .......... 1.00 .................. KIT,HOSE,INDIV GATE,12FT (See Below)
8 ................ 80141................ 10.00 ................ WASHER,TYPE A PLAIN,.312
9 ................ 80214................ 4.00 .................. CSHH,.312-18X2.25,GR5
10 .............. 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
11 .............. 80468................ 4.00 .................. CSHH,.312-18X3.25,GR5
12 .............. 99534................ 1.00 .................. PIPE,PLUG,02MP,SQ HD,MI
13 .............. 6408 ................. 1.00 .................. FITT,PLUG 06MB,HEX
14 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
SCHEMATIC AT END OF PARTS BOOK
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
124
125
126
127
128
72699-03
HOSE KIT,INDIVIDUAL GATE,12 FOOT HOPPER
............ 32882................ 28.00 ................ HOSE,04,PUSH-ON,250
............ 33892................ 1.00 .................. FITT,90 06MJ-06MB
............ 36490................ 3.00 .................. FITT,TEE 06MJ-06FJX-06MJ
............ 37394................ 2.00 .................. FITT,STR 04MJ-06FJ
............ 37409-030 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-036 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-044 ........ 4.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37410-038 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,3000
............ 37411-023 ........ 4.00 .................. HOSE,04,04FJX-04FJ90,225 OS
............ 37412-029 ........ 1.00 .................. HOSE,04,04FJ-04FJ90,135 OS
............ 37409-042 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37509-015 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37509-028 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37414-072 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
............ 70957................ 2.00 .................. FITT,STR 04FJX-04HB,PUSH-ON
............ 71796................ 2.00 .................. FITT,90 02MP-04HB,CRIMPED,BRAS
............ 33278................ 16.00 ................ FITT,STR 04MJ-04MB
............ 72306................ 2.00 .................. FITT,TEE 06MJ-06MJ-06FJX
............ 72550-051 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
............ 72550-014 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
............ 72649................ 16.00 ................ FITT,STR 04MJ-02MP
............ 72700................ 14.00 ................ FITT,TEE 04HB-04HB-02MP,BRASS
............ X217 ................. 13.00 ................ FITT,STR 06MJ-06MB
............ 72157................ 2.00 .................. FITT,STR 04MJ-06MB
............ 72549-019 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
............ 37509-026 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37414-074 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
............ X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
ROSCO - A LeeBoy Company
6.73
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
HYD SYS, INDIVIDUAL GATES,13.5 FT (Optional)
41110-04
E
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33277................ 40.00 ................ CLAMP,HOSE,.22-.62,WORM,#04
2 ................ 72730................ 2.00 .................. PLUG,CAVITY 3-WAY
3 ................ 72696................ 3.00 .................. VLV,SOLENOID,3-WAY,7 STATION
4 ................ 72697................ 1.00 .................. VLV,SEQ 3-WAY, 06FB
6 ................ 72699-04 .......... 1.00 .................. KIT,HOSE,INDIV GATE,13.5FT (See Below)
8 ................ 80141................ 12.00 ................ WASHER,TYPE A PLAIN,.312
9 ................ 80214................ 4.00 .................. CSHH,.312-18X2.25,GR5
10 .............. 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
11 .............. 80468................ 6.00 .................. CSHH,.312-18X3.25,GR5
12 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
13 .............. 6408 ................. 2.00 .................. FITT,PLUG 06MB,HEX
SCHEMATIC AT END OF PARTS BOOK
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
72699-04
HOSE KIT,INDIVIDUAL GATE,13.5 FOOT HOPPER
............ 32882................ 32.00 ................ HOSE,04,PUSH-ON,250
............ 33892................ 1.00 .................. FITT,90 06MJ-06MB
............ 36490................ 2.00 .................. FITT,TEE 06MJ-06FJX-06MJ
............ 37394................ 2.00 .................. FITT,STR 04MJ-06FJ
............ 37409-030 ........ 3.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-036 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-044 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-050 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-056 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-061 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-023 ........ 6.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37509-015 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37509-028 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37509-069 ........ 2.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 70957................ 2.00 .................. FITT,STR 04FJX-04HB,PUSH-ON
............ 71796................ 2.00 .................. FITT,90 02MP-04HB,CRIMPED,BRAS
............ 33278................ 19.00 ................ FITT,STR 04MJ-04MB
............ 72306................ 2.00 .................. FITT,TEE 06MJ-06MJ-06FJX
............ 72549-051 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
............ 72550-014 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
............ 72649................ 19.00 ................ FITT,STR 04MJ-02MP
............ 72700................ 17.00 ................ FITT,TEE 04HB-04HB-02MP,BRASS
............ X217 ................. 14.00 ................ FITT,STR 06MJ-06MB
............ 37409-040 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 34854................ 2.00 .................. FITT,PLUG 04MB,HEX
............ 37409-052 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37414-016 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
............ 37414-014 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
............ X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
Parts Book
6.74
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
HYD SYS, INDIVIDUAL GATES,14 FT (Optional)
REF:
REV:
41110-05
E
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33277................ 40.00 ................ CLAMP,HOSE,.22-.62,WORM,#04
2 ................ 72730................ 1.00 .................. PLUG,CAVITY 3-WAY
3 ................ 72696................ 3.00 .................. VLV,SOLENOID,3-WAY,7 STATION
4 ................ 72697................ 1.00 .................. VLV,SEQ 3-WAY, 06FB
6 ................ 72699-05 .......... 1.00 .................. KIT,HOSE,INDIV GATE,14FT
8 ................ 80141................ 12.00 ................ WASHER,TYPE A PLAIN,.312
9 ................ 80214................ 4.00 .................. CSHH,.312-18X2.25,GR5
10 .............. 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
11 .............. 80468................ 6.00 .................. CSHH,.312-18X3.25,GR5
12 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
13 .............. 6408 ................. 2.00 .................. FITT,PLUG 06MB,HEX
SCHEMATIC AT END OF PARTS BOOK
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
72699-05
HOSE KIT,INDIVIDUAL GATE,14 FOOT HOPPER
........... 32882................ 32.00 ................ HOSE,04,PUSH-ON,250
........... 33892................ 1.00 .................. FITT,90 06MJ-06MB
........... 36490................ 2.00 .................. FITT,TEE 06MJ-06FJX-06MJ
........... 37394................ 2.00 .................. FITT,STR 04MJ-06FJ
........... 37409-030 ........ 3.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-036 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-044 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-050 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-056 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-061 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-023 ........ 6.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37509-015 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
........... 37509-028 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
........... 37509-069 ........ 2.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
........... 70957................ 2.00 .................. FITT,STR 04FJX-04HB,PUSH-ON
........... 71796................ 2.00 .................. FITT,90 02MP-04HB,CRIMPED,BRAS
........... 33278................ 20.00 ................ FITT,STR 04MJ-04MB
........... 72306................ 2.00 .................. FITT,TEE 06MJ-06MJ-06FJX
........... 72549-051 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
........... 72550-014 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
........... 72649................ 20.00 ................ FITT,STR 04MJ-02MP
........... 72700................ 18.00 ................ FITT,TEE 04HB-04HB-02MP,BRASS
........... X217 ................. 14.00 ................ FITT,STR 06MJ-06MB
........... 37409-040 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 34854................ 1.00 .................. FITT,PLUG 04MB,HEX
........... 37409-052 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37414-016 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
........... 37414-014 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
........... X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
ROSCO - A LeeBoy Company
6.75
Parts Book
HYD SYS, INDIVIDUAL GATES,16 FT (Optional)
HCS-F/F4 CHIPSPREADER
41110-07
D
REF:
REV:
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33277................ 40.00 ................ CLAMP,HOSE,.22-.62,WORM,#04
2 ................ 72730................ 1.00 .................. PLUG,CAVITY 3-WAY
3 ................ 72696................ 3.00 .................. VLV,SOLENOID,3-WAY,7 STATION
4 ................ 72697................ 1.00 .................. VLV,SEQ 3-WAY, 06FB
5 ................ 72699-07 .......... 1.00 .................. KIT,HOSE,INDIV GATE,16FT (See Below)
8 ................ 80141................ 12.00 ................ WASHER,TYPE A PLAIN,.312
9 ................ 80214................ 4.00 .................. CSHH,.312-18X2.25,GR5
10 .............. 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
11 .............. 80468................ 6.00 .................. CSHH,.312-18X3.25,GR5
12 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
13 .............. 6408 ................. 2.00 .................. FITT,PLUG 06MB,HEX
SCHEMATIC AT END OF PARTS BOOK
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
72699-07
HOSE KIT,INDIVIDUAL GATE,16 FOOT HOPPER
........... 32882................ 32.00 ................ HOSE,04,PUSH-ON,250
........... 33892................ 1.00 .................. FITT,90 06MJ-06MB
........... 36490................ 3.00 .................. FITT,TEE 06MJ-06FJX-06MJ
........... 37394................ 2.00 .................. FITT,STR 04MJ-06FJ
........... 37409-030 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-048 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-056 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-026 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-067 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-061 ........ 3.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37409-023 ........ 4.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37509-015 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
........... 37509-028 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
........... 37509-069 ........ 2.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
........... 70957................ 2.00 .................. FITT,STR 04FJX-04HB,PUSH-ON
........... 71796................ 2.00 .................. FITT,90 02MP-04HB,CRIMPED,BRAS
........... 33278................ 20.00 ................ FITT,STR 04MJ-04MB
........... 72306................ 2.00 .................. FITT,TEE 06MJ-06MJ-06FJX
........... 72549-051 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
........... 72550-014 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
........... 72649................ 20.00 ................ FITT,STR 04MJ-02MP
........... 72700................ 18.00 ................ FITT,TEE 04HB-04HB-02MP,BRASS
........... X217 ................. 14.00 ................ FITT,STR 06MJ-06MB
........... 37409-040 ........ 3.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 34854................ 1.00 .................. FITT,PLUG 04MB,HEX
........... 37409-052 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
........... 37414-016 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
........... 37414-014 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
........... X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
Parts Book
6.76
ROSCO - A LeeBoy Company
HYD SYS, INDIVIDUAL GATES,13 FT (Optional)
REF:
REV:
HCS-F/F4 CHIPSPREADER
41110-08
A
ITEM PART NO.
QTY
DESCRIPTION
1 ................ 33277................ 40.00 ................ CLAMP,HOSE,.22-.62,WORM,#04
2 ................ 72730................ 3.00 .................. PLUG,CAVITY 3-WAY
3 ................ 72696................ 3.00 .................. VLV,SOLENOID,3-WAY,7 STATION
4 ................ 72697................ 1.00 .................. VLV,SEQ 3-WAY, 06FB
6 ................ 72699-08 .......... 1.00 .................. KIT,HOSE,INDIV GATE,13 FT (See Below)
8 ................ 80141................ 12.00 ................ WASHER,TYPE A PLAIN,.312
9 ................ 80214................ 4.00 .................. CSHH,.312-18X2.25,GR5
10 .............. 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
11 .............. 80468................ 6.00 .................. CSHH,.312-18X3.25,GR5
12 .............. 73083................ 1.00 .................. VLV,HYD,DO3 W/MANIFOLD,BOSCH
13 .............. 6408 ................. 2.00 .................. FITT,PLUG 06MB,HEX
SCHEMATIC AT END OF PARTS BOOK
100
101
102
103
104
105
106
107
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
72699-08
HOSE KIT,INDIVIDUAL GATE,13 FOOT HOPPER
............ 32882................ 32.00 ................ HOSE,04,PUSH-ON,250
............ 33892................ 1.00 .................. FITT,90 06MJ-06MB
............ 36490................ 2.00 .................. FITT,TEE 06MJ-06FJX-06MJ
............ 37394................ 2.00 .................. FITT,STR 04MJ-06FJ
............ 37409-030 ........ 3.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-036 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-044 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-050 ........ 2.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-061 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37409-023 ........ 6.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37509-015 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37509-028 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 37509-069 ........ 2.00 .................. HOSE,06,06FJ90-06FJ90, 180 OS
............ 70957................ 2.00 .................. FITT,STR 04FJX-04HB,PUSH-ON
............ 71796................ 2.00 .................. FITT,90 02MP-04HB,CRIMPED,BRAS
............ 33278................ 18.00 ................ FITT,STR 04MJ-04MB
............ 72306................ 2.00 .................. FITT,TEE 06MJ-06MJ-06FJX
............ 72549-051 ........ 1.00 .................. HOSE,06,06FJX-06RJ90,3000
............ 72550-014 ........ 1.00 .................. HOSE,06,06FJX-06FJX,3000
............ 72649................ 18.00 ................ FITT,STR 04MJ-02MP
............ 72700................ 16.00 ................ FITT,TEE 04HB-04HB-02MP,BRASS
............ X217 ................. 14.00 ................ FITT,STR 06MJ-06MB
............ 37409-040 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 34854................ 3.00 .................. FITT,PLUG 04MB,HEX
............ 37409-052 ........ 1.00 .................. HOSE,04,04FJX-04FJ90,180 OS
............ 37414-016 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
............ 37414-014 ........ 1.00 .................. HOSE,06,06FJ90-06FJ90,3000
............ X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
ROSCO - A LeeBoy Company
6.77
Parts Book
HCS-F/F4 CHIPSPREADER
NON-ILLUSTRATED GROUPS, Standard
REF: See List
REV:
ITEM PART NO.
QTY
DESCRIPTION
4WD UNIT USES 4 OF ITEM #42114
42114
TIRE & RIM GROUP,385/65R 22.5 J
1 ................ 42113................ 1.00 .................. RIM W/M,22.5X12.25,11.46 PILOT
2 ................ 72758................ 1.00 .................. TIRE,RADIAL,385/65R22.5
3 ................ 72760................ 1.00 .................. TIRE VALVE,TUBELESS,3.13 LG
2WD UNIT USES 2 OF ITEM #42114 AND 2 OF ITEM #42299
42299
TIRE & RIM GROUP,385/65R 22.5
1 ................ 72760................ 1.00 .................. TIRE VALVE,TUBELESS,3.13 LG
2 ................ 73231................ 1.00 .................. RIM 22.5X12.25,11.25BC,4.0 OS
3 ................ 72758................ 1.00 .................. TIRE,RADIAL,385/65R22.5
40422
FRONT FENDER GROUP,DUPLEX
0 ................ 206002648 ........ 1.00 .................. BRACE,FRONT FENDER
0 ................ 40421................ 1.00 .................. FENDER,FRONT,DUPLEX TIRES
0 ................ 80221................ 6.00 .................. CSHH,.375-16X1.00,GR5
0 ................ 80352................ 6.00 .................. NUT,FLEXLOC,.375-16,FULL,LT
1
2
3
4
5
6
42294
................ 73219................
................ 73225................
................ 73226................
................ 73227................
................ 73228................
................ 73269................
HYD BRAKE GRP,2WD
1.00 .................. ROLLER,CAM,1.00 OD X .625W
1.00 .................. ACCUMULATOR,PISTON,183 CU.IN.
1.00 .................. VLV,HYD,MODULATING,BRAKE
1.00 .................. VLV,HYD,ACCUMULATOR CHARGE
1.00 .................. SWITCH,LOW PRESSURE,1500 PSI
1.00 .................. KIT,HOSE/FITT,REAR BRAKES,2WD
(See Detail Opposite)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
42325
................ 106000692 ........
................ 106001295 ........
................ 107000061 ........
................ 36393................
................ 40025................
................ 41059................
................ 71629................
................ 72244................
................ 80038................
................ 80162................
................ 80221................
................ 80354................
................ 845202026 ........
................ 871081000 ........
FORWARD HANDLE,RH,HITCH GROUP
1.00 .................. LEVER,TH OPERATING
1.00 .................. ARM
1.00 .................. REACH ROD W/M
1.00 .................. SWITCH,PUSH BTN,OFF-MOM ON
1.00 .................. LEVER GUIDE W/M,TRUCK HOOK
1.00 .................. HARNESS,WIRE,FWD HORN & HITCH
1.00 .................. CSHH,.500-13X3.00,GR5
1.00 .................. GRIP,RUBBER,HANDLE,FLEX
4.00 .................. NUT,HEX,.375-16
4.00 .................. WASHER,SPLIT LOCK,.375
4.00 .................. CSHH,.375-16X1.00,GR5
1.00 .................. NUT,FLEXLOC,.500-13,FULL,LT
1.00 .................. BEARING,PILLOW BLOCK
2.00 .................. PIN,CLEVIS,W/COTTER PIN
Parts Book
209214001
BELT,CONVEYOR 37'6" W/SPLICE
90384
OIL,SAE 15W-40,CH-4
90599
ANTIFREEZE
91500
OIL,HYDRAULIC,ISO68
6.78
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
HOSE KIT,REAR BRAKES,2WD
REF:
REV:
73269
0
ITEM PART NO.
1
2
3
4
QTY
73269
................ 39101................
................ 70062................
................ 72555-011 ........
................ 72555-028. .......
DESCRIPTION
KIT,HOSE/FITT,REAR BRAKES,2WD
2.00 .................. FITT,PLUG 03MB,SKT
2.00 .................. FITT,STR 08MJ-08MB
1.00 .................. HOSE,08,08FJX-08RJ90,3000
1.00 .................. HOSE,08,08FJX-08RJ90,3000
SEE SCHEMATICS AT
END OF PARTS SECTION.
ROSCO - A LeeBoy Company
6.79
Parts Book
HCS-F/F4 CHIPSPREADER
FUEL LEVEL GROUP (Optional)
REF: 41298
REV: 0
ITEM PART NO.
QTY
41298
1 ................ 33612................
2 ................ 33271-15 ..........
3 ................ 36164................
4 ................ 36165................
5 ................ 36166................
6 ................ 37089................
7 ................ 37090................
8 ................ 37422................
9 ................ 38035................
10 .............. 71060................
Parts Book
DESCRIPTION
FUEL LEVEL GROUP
1.00 .................. TERM,RING,12-10 GA,.375 STUD
5.80 .................. WIRE,16 GA,BROWN/YELLOW STRIPE
1.00 .................. TERM,SEALED CONN,16-14 GA,MALE
1.00 .................. TERM,SEALED CONN,16-14 GA,FEM
2.00 .................. SEAL,CABLE,18-16 GA
1.00 .................. CONNECTOR,SEALED,SHROUD,1-PIN
1.00 .................. CONNECTOR,SEALED,TOWER,1-PIN
2.00 .................. TERM,SOLDER SPLICE,20-10 AWG
1.00 .................. SWITCH,LIQUID LEVEL,NYLON
5.00 .................. LOOM,SPLIT,CONVOLUTED,.250
6.80
ROSCO - A LeeBoy Company
FRONT MUDFLAP GROUP (Optional)
REF:
REV:
ITEM PART NO.
1
2
3
4
5
HCS-F/F4 CHIPSPREADER
41247
0
QTY
41247
................ 41048................
................ 41049................
................ 80141................
................ 80208................
................ 80351................
ROSCO - A LeeBoy Company
DESCRIPTION
FRONT MUD FLAP GROUP (OPTION)
2.00 .................. MUD FLAP REWORK,14X30
2.00 .................. MOUNT BAR,MUD FLAP
6.00 .................. WASHER,TYPE A PLAIN,.312
6.00 .................. CSHH,.312-18X1.00,GR5
6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
6.81
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
ITEM PART NO.
1
2
3
4
5
6
7
8
9
REAR MUDFLAP GROUP (Optional)
41248
0
QTY
DESCRIPTION
41248
REAR MUD FLAP GROUP (OPTION)
................ 41250................ 2.00 .................. ANGLE,REAR MUD FLAP MOUNT
................ 41251................ 4.00 .................. MOUNT BAR,MUD FLAP,REAR
................ 41252................ 1.00 .................. ANGLE,FR RH,REAR MUD FLAP MNT
................ 41253................ 1.00 .................. ANGLE,FR LH,REAR MUD FLAP MNT
................ 41254................ 4.00 .................. MUD FLAP REWORK,20WX24
................ 80208................ 16.00 ................ CSHH,.312-18X1.00,GR5
................ 80221................ 8.00 .................. CSHH,.375-16X1.00,GR5
................ 80351................ 16.00 ................ NUT,FLEXLOC,.312-18,FULL,LT
................ 80352................ 8.00 .................. NUT,FLEXLOC,.375-16,FULL,LT
Parts Book
6.82
ROSCO - A LeeBoy Company
NON-ILLUSTRATED GROUPS, Optional
REF:
REV:
HCS-F/F4 CHIPSPREADER
See List
ITEM PART NO.
QTY
DESCRIPTION
40939-01
40939-02
40939-03
40939-04
40939-05
40939-06
40939-07
40939-08
40939-09
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
FRONT
FRONT
FRONT
FRONT
FRONT
FRONT
FRONT
FRONT
FRONT
41018-01
41018-02
41018-03
41018-04
41018-05
41018-06
41018-07
41018-08
41018-09
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
PLACEMENT
PLACEMENT
PLACEMENT
PLACEMENT
PLACEMENT
PLACEMENT
PLACEMENT
PLACEMENT
PLACEMENT
41035-01
41035-02
41035-03
41035-04
41035-05
41035-06
41035-07
41035-08
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
SECOND
SECOND
SECOND
SECOND
SECOND
SECOND
SECOND
SECOND
41278-01
41278-02
41278-03
41278-04
41278-05
41278-06
41278-07
41278-08
41278-09
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
HARNESS,HOPPER
ROSCO - A LeeBoy Company
6.83
HOPPER
HOPPER
HOPPER
HOPPER
HOPPER
HOPPER
HOPPER
HOPPER
HOPPER
RAILING,10
RAILING,11
RAILING,12
RAILING,13.5
RAILING,14
RAILING,15
RAILING,16
RAILING,14.5
RAILING,13
SCREEN
SCREEN
SCREEN
SCREEN
SCREEN
SCREEN
SCREEN
SCREEN
SCREEN
AGITATOR
AGITATOR
AGITATOR
AGITATOR
AGITATOR
AGITATOR
AGITATOR
AGITATOR
ASSY,
ASSY,
ASSY,
ASSY,
ASSY,
ASSY,
ASSY,
ASSY,
ASSY,
10
11
12
13
13.5
14
15
14.5
16
ASSY,10
ASSY,11
ASSY,12
ASSY,13.5
ASSY,14
ASSY,15
ASSY, 13
ASSY, 16
SENSOR,10
SENSOR,11
SENSOR,12
SENSOR,13.5
SENSOR,14
SENSOR,15
SENSOR,16
SENSOR,13
SENSOR,14.5
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
NON-ILLUSTRATED GROUPS, Optional
See List
ITEM PART NO.
QTY
DESCRIPTION
40299
VANDALISM PACKAGE (OPTION)
0 ................ 16131................ 1.00 .................. LOCK BAR,RADIATOR COVER
0 ................ 40300................ 1.00 .................. RADIATOR COVER, W/M
0 ................ 72011................ 7.00 .................. PADLOCK, W/KEYS
28917
0 ................ 38965................
0 ................ 38963-02 ..........
1 ................ 28916................
2 ................ 35812................
3 ................ 34226................
4 ................ 38963................
5 ................ 38963-01 ..........
GPS SYSTEM & LOCK BOX (OPTION)
1.00 .................. NUT,LK,ELEC CND,.750-14 NPT
1.00 .................. MANUAL,GPS SYSTEM
1.00 .................. BOX,MODIFY GPS,14GA,LOCK&HOLES
1.00 .................. LOCK,WITH OFFSET CAM
1.00 .................. FITT,CABLE ENTR,12MP,.500-.750
1.00 .................. GPS SYSTEM
1.00 .................. GPS BATTERY, 12V
0
0
0
0
0
0
0
0
0
0
0
0
0
0
40265
................ 33271-5 ............
................ 33607................
................ 34340................
................ 34341................
................ 34347................
................ 34895................
................ 40269................
................ 71060................
................ 80036................
................ 80160................
................ 80192................
................ 851201417 ........
................ 851390204 ........
................ 946096028 ........
ETHER STARTING AID GROUP (OPTION)
2.00 .................. WIRE,16 GA,WHITE
1.00 .................. TERM,RING,16-14 GA,.250 STUD
1.00 .................. INSUL,IN-LINE,3 WAY,MALE
1.00 .................. WEDGE,IN-LINE INSUL,3 WAY,MALE
1.00 .................. TERM,MINI BLADE,16-14 GA
1.00 .................. ETHER INJECTION KIT,3.0 CC
1.00 .................. MOUNT,ETHER INJECTION
2.00 .................. LOOM,SPLIT,CONVOLUTED,.250
4.00 .................. NUT,HEX,.250-20
4.00 .................. WASHER,SPLIT LOCK,.250
4.00 .................. CSHH,.250-20X.75,GR5
3.00 .................. TIE WRAP,.094X4.00
3.00 .................. TERM,RING,16-14 GA,#10 STUD
1.00 .................. CYLINDER,STARTING FLUID
0
0
0
0
40623
................ 40626................
................ 5804 .................
................ 72254................
................ R443 .................
BATTERY DISCONNECT GROUP (OPTION)
1.00 .................. PLATE,SWITCH MOUNTING
1.00 .................. CABLE,BATTERY,2 LUG,0GAX13
1.00 .................. SWITCH,BATTERY DISCONNECT
2.00 .................. CABLE,BATTERY,POS,28,4GA,.406
0
0
0
0
0
0
0
41486
................ 33271-1 ............
................ 35174................
................ 36085................
................ 36086................
................ 36118-2 ............
................ 36393................
................ 71066................
ENGINE SHUTDOWN (OPTION)
3.00 .................. WIRE,16 GA,BLACK
6.00 .................. WIRE,14 GA,PURPLE
1.00 .................. RELAY,SPDT,40AMP,12VDC
1.00 .................. BRACKET,RELAY MOUNT
4.00 .................. TERM,CRIMP,16-14 GA
1.00 .................. SWITCH,PUSH BTN,OFF-MOM ON
3.00 .................. WIRE,14 GA,YELLOW
Parts Book
6.84
ROSCO - A LeeBoy Company
NON-ILLUSTRATED GROUPS, Optional
REF:
REV:
ITEM PART NO.
QTY
41701
1 ................ 41699................
2 ................ 33162................
3 ................ 33365................
4 ................ 72021................
5 ................ X300 .................
6 ................ 80224................
7 ................ 80142................
8 ................ 80162................
9 ................ 80038................
10 .............. 80482................
11 .............. 80484................
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
HCS-F/F4 CHIPSPREADER
See List
41001
................ 33164................
................ 35521................
................ 35523................
................ 41002................
................ 71104................
................ 80142................
................ 80162................
................ 80221................
................ 80484................
................ 80914................
................ 99526................
................ 99552................
................ 99569................
................ 99596................
................ 99638................
................ X294 .................
DESCRIPTION
WATER SEPARATER GROUP (OPTION)
1.00 .................. BRK’T,WATER SEPERATOR,RACOR
2.00 .................. CLAMP,HOSE,.44-.78,WORM,#06
1.00 .................. FITT,90 04MP-06HB,CRIMPED
1.00 .................. SEPARATOR,WATER,RACOR SPIN ON
1.00 .................. FITT,STR 04MP-06HB,PUSH-ON
2.00 .................. CSHH,.375-16X1.25,GR5
2.00 .................. WASHER,TYPE A PLAIN,.375
2.00 .................. WASHER,SPLIT LOCK,.375
2.00 .................. NUT,HEX,.375-16
2.00 .................. CSHH,M12X1.25X25,CL8.8
2.00 .................. WASHER,SPLIT LOCK,M12
COOLANT FILTER GROUP,C/S (OPTION)
4.00 .................. CLAMP,HOSE,.56-1.06,WORM,#10
1.00 .................. ELEMENT,COOLANT FILTER
1.00 .................. HEAD,COOLANT FILTER
1.00 .................. MOUNT,COOLANT FILTER HEAD
10.00 ................ HOSE,10,PUSH-ON,250
4.00 .................. WASHER,TYPE A PLAIN,.375
4.00 .................. WASHER,SPLIT LOCK,.375
4.00 .................. CSHH,.375-16X1.00,GR5
2.00 .................. WASHER,SPLIT LOCK,M12
2.00 .................. CSHH,M12X1.75X25,CL8.8
1.00 .................. PIPE,90,08MP-O8FP,MI
2.00 .................. PIPE,RED,08FP-06FP,MI
1.00 .................. PIPE,TEE,08FP,MI
1.00 .................. PIPE,NIPPLE,08XCLOSE
2.00 .................. PIPE,NIPPLE,06XCLOSE
4.00 .................. FITT,STR 08MP-10HB,PUSH-ON
42398
HARNESS, HITCH/HORN (OPTION)
1 ................ 33271-1 ............ 11.50 ................ WIRE,16 GA,BLACK
2 ................ 33271-12 .......... 13.00 ................ WIRE,16 GA,RED/BLACK STRIPE
3 ................ 33271-15 .......... 13.00 ................ WIRE,16 GA,BROWN/YELLOW STRIPE
4 ................ 33271-21 .......... 13.00 ................ WIRE,16 GA,ORANGE/YEL STRIPE
5 ................ 33607................ 1.00 .................. TERM,RING,16-14 GA,.250 STUD
6 ................ 35139................ 1.00 .................. CONNECTOR,SEALED,TOWER,2-PIN
7 ................ 36165................ 2.00 .................. TERM,SEALED CONN,16-14 GA,FEM
8 ................ 36166................ 2.00 .................. SEAL,CABLE,18-16 GA
9 ................ 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
10 .............. 851390204 ........ 4.00 .................. TERM,RING,16-14 GA,#10 STUD
0
0
0
0
41877
REMOTE HORN BUTTON (OPTION)
................ 106006756 ........ 1.00 .................. DECAL,HORN
................ 33271-15 .......... 10.00 ................ WIRE,16 GA,BROWN/YELLOW STRIPE
................ 35123................ 4.00 .................. TERM,RING,16-14 GA,#6 STUD
................ 35905................ 1.00 .................. SWITCH,PUSH BTN,OFF-MOM ON
ROSCO - A LeeBoy Company
6.85
Parts Book
HCS-F/F4 CHIPSPREADER
REF:
REV:
NON-ILLUSTRATED GROUPS, Optional
See List
ITEM PART NO.
QTY
DESCRIPTION
0
0
0
0
0
0
40657
STROBE GROUP WITH MOUNT (OPTION)
................ 000200190 ........ 1.00 .................. SWITCH,TOGGLE,SPST,2-POS
................ 33602................ 2.00 .................. CONN,BUTT,16-14 GA
................ 40667................ 1.00 .................. STROBE MOUNT W/M
................ 71060................ 18.00 ................ LOOM,SPLIT,CONVOLUTED,.250
................ 71062................ 18.00 ................ WIRE,14 GA,BLUE
................ 71938................ 1.00 .................. LIGHT,STROBE,AMBER
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
40998
LIGHTING GROUP (OPTION)
................ 000200190 ........ 1.00 .................. SWITCH,TOGGLE,SPST,2-POS
................ 31985................ 2.00 .................. LIGHT,GREEN,DASH,.50 HOLE
................ 32131................ 1.00 .................. SWITCH,STOP LAMP,HYD TYPE,NO
................ 33271-2 ............ 6.00 .................. WIRE,16 GA,YELLOW
................ 33271-3 ............ 6.00 .................. WIRE,16 GA,BROWN
................ 33271-4 ............ 6.00 .................. WIRE,16 GA,GREEN
................ 33271-7 ............ 6.00 .................. WIRE,16 GA,RED
................ 33435................ 5.00 .................. LIGHT & SOCKET,12V,2.00 GAUGE
................ 33596................ 10.00 ................ TIE WRAP,.188X7.5
................ 40899................ 2.00 .................. BRACKET,HEADLAMP & TURN SIGNAL
................ 42397................ 1.00 .................. HARNESS,LIGHTS & FLASHER
................ 6161 ................. 4.00 .................. LIGHT,TURN SIGNAL,AMBER
................ 72086................ 1.00 .................. SWITCH,TOGGLE,DPDT,2-POS
................ 72143................ 16.00 ................ TERM,RING,22-16 GA,#8 STUD
................ 72318................ 2.00 .................. LAMP,HALOGEN,FLOOD,80X30 DEG
................ 80038................ 4.00 .................. NUT,HEX,.375-16
................ 80162................ 4.00 .................. WASHER,SPLIT LOCK,.375
................ 80221................ 4.00 .................. CSHH,.375-16X1.00,GR5
................ 80322................ 28.00 ................ SCR,SLFTPG,HH,.250-20X.50
................ 851090613 ........ 1.00 .................. SWITCH,TOGGLE,SPDT,3-POS
................ 851091608 ........ 1.00 .................. FLASHER,SIGNAL
................ 851342007 ........ 2.00 .................. LIGHT,TURN/BRAKE,RED
................ 871111605 ........ 28.00 ................ CLAMP,LOOP,.50 OD PLSTC COVER
Parts Book
71528
LAMP,LICENSE (OPTION)
71529
BRACKET, W/LIGHT (OPTION)
6.86
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
NON-ILLUSTRATED GROUPS, Optional
REF:
REV:
See List
ITEM PART NO.
1
2
3
4
5
6
7
QTY
DESCRIPTION
41702
FIRE EXTINGUISHER GRP (OPTION)
................ 41700................ 1.00 .................. BRK’T,FIRE EXTINGUISHER
................ 35272................ 1.00 .................. FIRE EXTINGUISHER, 20 LB DRY C
................ 35775................ 1.00 .................. MOUNT BRACKET, 20# FIRE EXTING
................ 80221................ 8.00 .................. CSHH,.375-16X1.00,GR5
................ 80230................ 4.00 .................. CSHH,.375-16X2.00,GR5
................ 80162................ 12.00 ................ WASHER,SPLIT LOCK,.375
................ 80038................ 12.00 ................ NUT,HEX,.375-16
108061115
SEAL,STEMCO AXLE (OPTION)
0 ................ 946170957 ........ 2.00 .................. SEAL,HUB AND GASKET
0 ................ 946170958 ........ 2.00 .................. SEAL,HUB, AXLE RING
0
0
0
0
0
0
0
0
40479
................ 19096................
................ 35492................
................ 35540................
................ 36303................
................ 72368................
................ 853182304 ........
................ 853182305 ........
................ 33900................
40534
73049
73153
KIT,FAST LUBE OIL CHANGE(OPTION)
1.00 .................. BRACKET,12 BHD UNION
1.00 .................. FITT,STR 12MJ-12MJ,BHD
1.00 .................. FITT,STR 12MP-12FJX
1.00 .................. FITT,STR 08MJ-M18,METRIC
1.00 .................. HOSE ASSY,-10 x 24,1750
1.00 .................. FITT,QD -12 FP,SET
1.00 .................. CAP,DUST,12 QD
1.00 .................. FITT,90 08MJ-08FJX
DECAL,PREV. MAINTENANCE & LUBE CHART (OPTION)
PRECLEANER,TURBO II,5.00 ID (OPTION)
UMBRELLA,YELLOW CANVAS W/MOUNT (OPTION)
40166
BELT ASSEMBLY,HOT OIL, 20 X 449 (OPTION)
0 ................ 72168................ 1.00 .................. CONV BELT, HOT OIL, 20 X 449
0 ................ 948022317 ........ 1.00 .................. KIT,BELT LACING
72276
ROSCO - A LeeBoy Company
BELT ASSEMBLY,CHEVRON CONVEYOR (OPT)
6.87
Parts Book
HCS-F/F4 CHIPSPREADER
Alphabetic Index
BEARING,PILLOW BLOCK 10, 11, 42, 78
BEARING,PLASTIC,1.5 SHAFT 58
BEARING,SHAFT,2.625 LG 52
BEARING,TAKEUP,1.4375 52
BELT ASSEMBLY, CHEVRON CONVEYOR 87
BELT ASSEMBLY,HOT OIL, 20 X 449 87
BELT,CONVEYOR 37'6" W/SPLICE 78
BOX,MODIFY GPS,14GA,LOCK&HOLES 84
BRACE,FRONT FENDER 78
BRACKET, BELT TIGHTENER 52
BRACKET, IDLER 52
BRACKET, W/LIGHT 86
BRACKET,12 BHD UNION 87
BRACKET,ANCHOR 16, 17
BRACKET,CABLE CLAMP 34
BRACKET,HEADLAMP & TURN SIGNAL 12, 86
BRACKET,HOOD 16, 17
BRACKET,QUICK COUPLER 45
BRACKET,RELAY MOUNT 8, 84
BRAKE,HYD,WET,5400 LB 38
BRAKE,MASTER CYL,SINGLE STAGE 33
BREATHER 26
BREATHER,04-MP 44
BRG,1.44,2-BOLT FLANGE 10, 11
BRK’T,FIRE EXTINGUISHER 87
BRKT,SOLENOID/CIRCUIT BREAKER 18, 19
BRK’T,WATER SEPERATOR,RACOR 85
A
ACCUMULATOR,PISTON,183 CU.IN. 78
ACTUATING SHAFT,10 58
ACTUATOR,BRAKE,HYD 36
ADJUST BAR W/M,LH 10, 11
ADJUST BAR W/M,RH 10, 11
ADJUSTER PLATE 56
ADJUSTING PLATE W/M 52
ADJUSTMENT ROD W/M 58
ADPTR,RUBBER 90,4.00 ID 29
ADPTR,RUBBER 90,5.00-4.00 ID 29
AIR CLEANER,STYLE A,510CFM @ 8 29
ALARM,BACKUP,97DB 2
ALARM,BUZZ/LIGHT,RED 7
ANCHOR,STEP GRATING 2
ANGLE,FR LH,REAR MUD FLAP MNT 82
ANGLE,FR RH,REAR MUD FLAP MNT 82
ANGLE,REAR MUD FLAP MOUNT 82
ANTIFREEZE 78
ARM 78
ARM, PADDLE SWITCH 51
ARM, UPPER PADDLE 51
ARM,FRONT GATE CONTROL 56
ARM,TORQUE 50
ASSY,ENG CURTAIN,SPRHH-F 14
AUGER SHAFT W/M,RH 58
AUGER SHAFT,LH 56
AUGER W/M,10 58
AUTO-CONVEYOR PADDLE ASSY 51
AXLE,DRIVE/STEER,77.50 TRACK 34
AXLE,TRAILER,96",22,500# 36
C
CABLE,BATTERY,2 LUG,0 GAX17 16, 17
CABLE,BATTERY,2 LUG,0GAX13 84
CABLE,BATTERY,NEG,14,4GA,.406 16, 17
CABLE,BATTERY,POS,1GA,.50STUD 16, 17
CABLE,BATTERY,POS,28,4GA,.406 84
CABLE,BRAKE,3.00 TRAVELX120.00 6
CABLE,DISPLAY TO COMPUTER 8
CAP & RING ASSY 10, 11
CAP,DUST,06 QD 49
CAP,DUST,12 QD 49, 87
CAP,END,OMNI GEAR 40
CAP,LOCKOUT,OMNI GEAR 40
CAP,RADIATOR,7 LB 30
CAPSCREW,.50-13 UNCX 2,GR5 54
CARDBOARD COVER SAE 26
CASTER,RIGID 1.50X4.00 6
CENTER HANDRAIL,W/M 10, 11
CHAIN GUARD W/M 56, 58
CHAIN,80X52 PITCHES W CONN&OFF 58
CHAIN,SASH,#35 X 14 LINKS=7.84 10, 11
CHANNEL W/M, AXLE HSG 38
CHUTE LINING 54
CIRCUIT BREAKER,40 AMP 18, 19
CLAMP,DUAL HOSE,.75 OD 50
CLAMP,HALF,HOSE,.750 50
B
BALL JOINT,.500-20 44
BAR,.250X1.00X3.00,HRS 50
BAR,.500X1.25X13.50,W/HOLES 56
BAR,.500X1.50X13.25 W/HOLES 42
BAR,GATE POS SENSOR SPACER 48
BAR,GATE POSITION SENSOR BASE 48
BASE, AXLE MOUNT 36
BATTERY BOOT,POS(RED) 16, 17
BATTERY DISCONNECT GROUP 84
BATTERY,12V,1000 CRK AMPS 16, 17
BEARING & SPROCKET ASSY 58
BEARING ASSY,1.50 BORE,STEP 56
BEARING BLOCK,FRONT HOPPER 56
BEARING CONE 26
BEARING CONE,OMNI GEAR 40
BEARING CUP 26
BEARING CUP,OMNI GEAR 40
BEARING,CONVEYOR 52
BEARING,FLANGE 1.50,4-BOLT 52
BEARING,FLANGE,1.50,4 BOLT 58
Parts Book
6.88
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
Alphabetical Index
CLAMP,HALF,HOSE,1.00 50
CLAMP,HOSE,.22.62,WORM,#04 10, 11, 17, 72, 73, 74, 75, 76, 77
CLAMP,HOSE,.44-.78,WORM,#06 16, 85
CLAMP,HOSE,.56-1.06,WORM,#10 85
CLAMP,HOSE,1.31-2.25,WORM #28 18, 30
CLAMP,HOSE,1.81-2.75,WORM,#36 18, 30
CLAMP,LOOP,.50 OD PLSTC
COVER 10, 11, 12, 16, 17, 34, 46, 50, 86
CLAMP,LOOP,.625 OD,PLSTC COVER 10, 11, 46
CLAMP,LOOP,1.25 OD,NPRN COVER 50
CLAMP,LOOP,1.562 OD,NPRN COVER 50
CLAMP,MUFFLER,3.00 28
CLAMP,T-BOLT,4.00 ID HOSE 29
CLAMP,T-BOLT,5.34 - 5.66 ID 29
CLAMP,WELDMENT 6
CLEVIS,.50-20 UNF 10, 11
CLIP,OIL COOLER,HCS-F 30
COIL CHAIN #2 54
COLLAR,MODIFIED,.125 HOLE 48
COLLAR,SET,1.5IDX2.25ODX.75SST 58
COLUMN,STEERING,6.00 W/WIRE 6
CONN HOUSING,CAP,12 CIRCUIT 8
CONN HOUSING,CAP,15 CIRCUIT 8
CONN HOUSING,PLUG,12 CIRCUIT 8
CONN HOUSING,PLUG,15 CIRCUIT 8
CONN HOUSING,PLUG,9 CIRCUIT 8
CONN,BUTT,16-14 GA 86
CONNECTOR GROUP,28 PIN 7
CONNECTOR, PEDAL LINK 10, 11
CONNECTOR,SEALED,SHROUD,1-PIN 80
CONNECTOR,SEALED,SHROUD,3-PIN 8
CONNECTOR,SEALED,TOWER,1-PIN 80
CONNECTOR,SEALED,TOWER,2-PIN 85
CONNECTOR,SEALED,TOWER,3-PIN 8
CONN,METRIC 4-PIN 38
CONSOLE PIVOT W/M 6
CONTACT,PIN,12-10 GA 7
CONTACT,PIN,20-14 GA 7
CONTACT,SOCKET,12-10 GA 7
CONTACT,SOCKET,20-14 GA 7
CONTROL CONSOLE ASSY, HCS-F 6
CONTROL CONSOLE W/M 8
CONV BELT, HOT OIL, 20 X 449 87
CONVEYOR BELT ASSEMBLY 54
CONVEYOR DRIVE GROUP 54
COOLANT FILTER GROUP,C/S 85
COOLER,OIL 30GPM 23.13 X 23.5 30
COTTER PIN,.188X1.50 44, 58
COTTER PIN,.188X2.00 44
COTTER PIN,.312X3.5 54
COTTER PIN,.312X3.50 10, 11
COUPLING 50, 52
COVER PLATE,HOSE CLAMP 50
COVER,CONTROL CONSOLE 6
COVER,HYD TANK CLEANOUT 32, 33
COVER,PIVOT CHANNEL 6
CRG BOLT, .375-16X1.25,GR5 52
CRG BOLT,.312-18X.75,GR5 16, 17
CRG BOLT,.312-18X3.50,GR5 4
CRG BOLT,.375-16X1.00,GR5 58
CSHH, .250-20 X .50, GR5 51
CSHH, .250-20 X 1.00,GR5 51
CSHH,.250-20X.50,GR5 6, 34
CSHH,.250-20X.75,GR5 18, 19, 32, 33, 46, 84
CSHH,.250-20X1.00,GR5 6, 46
CSHH,.250-20X1.25,GR5 48
CSHH,.250-20X1.50,GR5 45
CSHH,.250-20X1.75,GR5 32, 33, 38
CSHH,.250-20X2.00,GR5 56
CSHH,.250-20X2.50,GR5 46, 50
CSHH,.312-18X.75,GR5 6, 30
CSHH,.312-18X1.00,GR5 46, 81, 82
CSHH,.312-18X1.75,GR5 10, 11
CSHH,.312-18X2.25,GR5 72, 73, 74, 75, 76, 77
CSHH,.312-18X3.25,GR5 50, 73, 74, 75, 76, 77
CSHH,.312-18X3.50,GR5 72
CSHH,.312-18X3.75,GR5 50
CSHH,.375-16X.75,GR5 6, 38
CSHH,.37516X1.00,GR5 12, 30, 42, 78, 82, 85, 86, 87
CSHH,.375-16X1.25,GR5 4, 56, 58, 85
CSHH,.375-16X2.00,GR5 87
CSHH,.375-16X2.25,GR5 10, 11
CSHH,.375-16X2.50,GR5 44
CSHH,.375-16X9.50,GR5 16, 17
CSHH,.500-13X1.25,GR5 18, 19
CSHH,.500-13X1.50,GR5 18, 19
CSHH,.500-13X1.75,GR5 58
CSHH,.500-13X2.00,GR5 58
CSHH,.500-13X3.00,GR5 78
CSHH,.500-13X3.25,GR5 58
CSHH,.500-13X5.00,GR5 58
CSHH,.625-11X1.25,GR5 18, 19
CSHH,.625-11X1.50,GR5 38
CSHH,.750-10X2.25,GR5 44
CSHH,.750-10X2.50,GR8 36, 38
CSHH,.750-10X4.50,GR5 34
CSHH,M10X1.5X25,CL8.8 34
CSHH,M10X1.5X35,CL8.8 18, 19
CSHH,M12X1.25X25,CL8.8 18, 19, 85
CSHH,M12X1.75X25,CL8.8 18, 19, 50, 85
CSHH,M12X1.75X35,CL8.8 18, 19
CSHH,M6X1.0X12,CL8.8 19, 34
CSHH,M8X1.25X30,CL8.8 18, 19
CSHH,M8X1.25X75,CL8.8 18, 19
CSSFH,.375-16X1.25 58
CSSFH,.500-13X1.25 58
ROSCO - A LeeBoy Company
6.89
Parts Book
HCS-F/F4 CHIPSPREADER
Alphabetical Index
CSSH,#10-24 X .500 8
CSSH,.375-16X.75 18, 19
CSSH,.500-13X6.00,GR8 38
CYL,HYD,1.00B X 3.00S(SPRING) 44
CYL,HYD,2.36BX1.18ROD,METRIC 34
CYL,HYD,2.50X6.00 46, 49
CYLINDER,STARTING FLUID 84
DUAL PUMP DRIVE 26, 27
E
D
DECAL GROUP 4, 5
DECAL,CAUTION,FULL HOPPER 4, 56
DECAL,CONTROL CONSOLE,HCS-F 8
DECAL,DANGER,FRONT HOPPER 4, 56
DECAL,DIESEL FUEL 4
DECAL,DIESEL POWER,CUMMINS 2
DECAL,ENGINE COMP,WARNING 4
DECAL,FLAHERTY 2
DECAL,FR CONVEYOR CONTROLS 4
DECAL,GATE STOP 46
DECAL,GUARD MISSING,WARNING 4, 56
DECAL,HORN 85
DECAL,HOT FLUID HAZARD,WARNING 4
DECAL,HYD OIL,SIGHT GLASS 4
DECAL,HYDRAULIC OIL 4
DECAL,HYDROSTATIC,SMALL,CLEAR 4
DECAL,OPERATING CAUTION 4
DECAL,PREV. MAINTENANCE & LUBE CHART 87
DECAL,ROSCO LOGO,LARGE,BLACK 2
DECAL,ROSCO LOGO,MEDIUM,BLACK 4
DECAL,SHAMROCK 56
DECAL,SMV SIGN COVER 2
DECAL,SPRHH 2, 56
DECAL,STROBE STRIP,LARGE,34.75 2
DECAL,STROBE STRIP,SMALL,26.00 2
DECAL,TIE DOWN 2
DECAL,WARNING,BATTERY INJURY 4
DECAL,WARNING,ENGINE EXHAUST 4
DECAL,WARNING,GUARDS 2, 56
DECAL,WARNING,KEEP CLEAN 2
DECK SPAN,GALV,11.75WX75.00 LG 4
DECK,CENTER,CONTROL 10, 11
DEFLECTION GUIDE 10, 11
DIODE,.001AMP,20 VOLTS 7
DIPSTICK ASSEMBLY,AUTOMOTIVE STYLE 26
DISC,FRICTION 6
DISPLAY,LCD COMPUTER 8
DOOR,FUSE BLOCK C/S 6
DRIVE PLATE 26
DRIVE PLATE,DUAL PUMP DRIVE 19
DRIVE SCREW,#14x3/4 58
DRIVE SCREW,#6X1/4 LG 26
DRIVE SHAFT SUB ASSY,OMNI GEAR 40
DRIVE SHAFT,1480,11.50 CL 34
Parts Book
6.90
ELBOW,EXHAUST,SR90,3.00 OD 28
ELEMENT,COOLANT FILTER 85
ELEMENT,SAFETY,AIR CLEANER 29
END SHAFT 52
ENG SUB ASSY,6BT 156HP,HYDRO 16
ENGINE GROUPS 16, 17, 18, 19, 20, 21
ENGINE SHUTDOWN 84
ENGINE SUB ASSY,200HP,HYDRO 17
ENGINE,ADAPTER SAE #3 26
ENGINE,DIESEL 6BT,156HP,HYDRO 18
ENGINE,DIESEL 6BTA,200HP,HYDRO 19
ETHER INJECTION KIT,3.0 CC 84
ETHER STARTING AID GROUP 84
EXTENSION,THROTTLE ARM, 6BTA 18, 19
EXTERNAL RETAINING RING72 26
EYE BOLT,.250-20X1.00X.75ID 16, 17
EYE BOLT,.375-16X2.50,.75ID 10, 11
F
FENDER,FRONT,DUPLEX TIRES 78
FILLER,HYD FLUID,10 PSI 32, 33
FILTER,AIR CLEANER 29
FILTER,RETURN 20 ORB,W/GAGE 32, 33
FILTER,RETURN,HP,-12SAE PORTS 32, 33
FIRE EXTINGUISHER, 20 LB DRY C 87
FIRE EXTINGUISHER GRP 87
FITT,90 02MP-04HB,CRIMPED 72
FITT,90 02MP04HB,CRIMPED,BRAS 73, 74, 75, 76, 77
FITT,90 04MJ-04MB 39
FITT,90 04MP-06HB,CRIMPED 16, 17, 85
FITT,90 06MJ-06FJX 72, 73, 74, 75, 76, 77
FITT,90 06MJ-06MB 49, 72, 73, 74, 75, 76, 77
FITT,90 06MJ-06MP 49
FITT,90 08MJ-08FJX 87
FITT,90 12MJ-12FJX 39
FITT,90 12MJ-12MB 39
FITT,CABLE 08MP,.250-.375 50
FITT,CABLE ENTR,12MP,.500-.750 84
FITT,CROSS 16MRS 39
FITT,KIT 12FL,CODE 62 39
FITT,LUBE,STR,.188 DRIVE 56
FITT,LUBE,STR,.250-28 6
FITT,LUBE,STR,02FP 34
FITT,LUBE,STR,02MP,SHORT 42
FITT,LUBE,STR,1/4-28 56
FITT,PLUG 02PD,DUST 32, 33, 36, 50
FITT,PLUG 03MB,SKT 79
FITT,PLUG 04MB,HEX 74, 75, 76, 77
FITT,PLUG 06MB,HEX 72, 73, 74, 75, 76, 77
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
Alphabetical Index
FITT,QD -12 FP,SET 49, 87
FITT,QD 06 FP,SET 49
FITT,RELIEF,02MP,5 PSI 38
FITT,STR 04FJX-04HB,PUSHON 72, 73, 74, 75, 76, 77
FITT,STR 04MJ-02MP 72, 73, 74, 75, 76, 77
FITT,STR 04MJ-04MB 72, 73, 74, 75, 76, 77
FITT,STR 04MJ-06FJ 72, 73, 74, 75, 76, 77
FITT,STR 04MJ-06MB 73
FITT,STR 04MP-05HB,CRIMPED 16, 17
FITT,STR 04MP-06HB,PUSH-ON 85
FITT,STR 06MJ-06MB 49, 72, 73, 74, 75, 76, 77
FITT,STR 06MJ-06MP 49
FITT,STR 08MJ-08MB 79
FITT,STR 08MJ-M18,METRIC 87
FITT,STR 08MP-10HB,PUSH-ON 85
FITT,STR 12MJ-10MB 49
FITT,STR 12MJ-12MB 39
FITT,STR 12MJ-12MJ,BHD 87
FITT,STR 12MJ-12MP 49
FITT,STR 12MP-12FJX 87
FITT,TEE 02MP-02FP-02FP,STL 18, 19
FITT,TEE 04HB-04HB02MP,BRASS 72, 73, 74, 75, 76, 77
FITT,TEE 06MJ-06FJX06MJ 72, 73, 74, 75, 76, 77
FITT,TEE 06MJ-06MJ06FJX 72, 73, 74, 75, 76, 77
FITT,TEE 12MJ-12FJX-12MJ 39
FITT,TEE 16MRS-16MRS-16MRS 39
FITT,TEST 02MP-02PD 36
FITT,TEST 04FP-02PD COUPLER 32, 33
FITT,TEST 06MB-02PD 32, 33, 50
FITT,TEST 08FJ-02PD 50
FLASHER,SIGNAL 8, 12, 86
FORWARD HANDLE,RH,HITCH GROUP 78
FRONT FENDER GROUP,DUPLEX 78
FRONT HOPPER, 2WD GROUP 45
FRONT HOPPER ASSY,10 56
FRONT HOPPER ASSY,11 56
FRONT HOPPER ASSY,12 56
FRONT HOPPER ASSY,13 56
FRONT HOPPER ASSY,13.5 56
FRONT HOPPER ASSY,14 56
FRONT HOPPER ASSY,14.5 56
FRONT HOPPER ASSY,15 56
FRONT HOPPER ASSY,16 56
FRONT HOPPER, HYD GROUP 45
FRONT HOPPER RAILING,10 83
FRONT HOPPER RAILING,11 83
FRONT HOPPER RAILING,12 83
FRONT HOPPER RAILING,13 83
FRONT HOPPER RAILING,13.5 83
FRONT HOPPER RAILING,14 83
FRONT HOPPER RAILING,14.5 83
FRONT HOPPER RAILING,15 83
FRONT HOPPER RAILING,16 83
FRONT HOPPER W/M,10 56
FRONT MUD FLAP GROUP 81
FUEL LEVEL GROUP 80
FUEL TANK W/M,50 GAL,LOCKABLE 10, 11
FUSE BLOCK,BLADE-TYPE,10 POS 8
FUSE,BLADE,10AMP,ATC-10 8
FUSE,BLADE,20AMP,ATC-20 7
FUSE,BLADE,5AMP,ATC-5 8
ROSCO - A LeeBoy Company
6.91
G
GATE HINGE ROD,1 OD X 125.50 58
GATE LATCH FLANGE W/M 58
GATE LATCH PLATE W/M 56
GATE PIN HOLDER 54
GATE POSITION SENSOR ASSY 46
GATE W/M,12,WITH PIVOT 58
GATE W/M,6 58
GATE,REAR W/M 54
GATE,W/M,13.5 58
GAUGE,FUEL 7
GAUGE,HOUR METER 8
GAUGE,PRESS,OIL 7
GAUGE,SIGHT,12NPT 32, 33
GAUGE,TEMP,OIL 7
GAUGE,TEMP,WATER 7
GAUGE,VOLTMETER,8-18 V DC 7
GEAR, DRIVEN 55 T 26
GEAR,DRIVER,63 T 26
GEAR,RING,79T,OMNI GEAR 40
GEAR,SUN 20T,OMNI GEAR 40
GPS BATTERY, 12V 84
GPS SYSTEM 84
GPS SYSTEM & LOCK BOX 84
GRILL,AIR IN,18 GA 3/16RND,FRT 14
GRIP,HANDLE,.125X2.75,FLAT 2
GRIP,RUBBER,.625 ID 56
GRIP,RUBBER,HANDLE,FLEX 78
GRP,AIR INTAKE,6BT ENG,HCS-F 16, 17
GRP,EXHAUST,6BT ENG,HCS-F 16, 17
GRP,RADIATOR,6BT ENG,HCS-F 16, 17
GRP,REAR AXLE,FRT 2WD 36
GUARD,HYD MOTOR 38
GUSSET, AXLE MOUNT 36
H
HANDLE,6.00 6
HANDLE,EDC CONTROL,2-POT 8
HANDLE,GATE LEVER 56
HARNESS, HITCH/HORN 85
HARNESS,2-SPEED,HITCH,BRAKE 6
Parts Book
HCS-F/F4 CHIPSPREADER
Alphabetical Index
HOSE,06 06FJ90-06FJ90, 180 OS 72
HOSE,06 06FJ90-06FJ90,3000 72
HOSE,06,06FJ90-06FJ90, 180
OS 73, 74, 75, 76, 77
HOSE,06,06FJ9006FJ90,3000 72, 73, 74, 75, 76, 77
HOSE,06,06FJX06FJX,3000 49, 72, 73, 74, 75, 76, 77
HOSE,06,06FJX06RJ90,3000 49, 72, 73, 74, 75, 76, 77
HOSE,06,06FJX-06RJ90L,3000 49
HOSE,08,08FJX-08RJ90,3000 79
HOSE,10,PUSH-ON,250 85
HOSE,12,12FJX-12FJX,2250 49
HOSE,12,12FJX-12RJ90,1250 39
HOSE,12,16OFS-12FH9B,6000 39
HOSE,16,16OFS-160FS,6000 39
HOSE,O6,LOW PRESS PUSH ON 16
HOSE,RADIATOR-2 1/4x9" FLEX 30
HOSE,RADIATOR,1.75X23.25 30
HOUSING,MACHINED 26
HOUSING,OMNI GEAR 40
HUB,TORQUE,23.50:1 RATIO 38
HYDRAULIC SPECIFICATIONS 39
HARNESS,BRAKE SWITCH 6
HARNESS,CONN,FRONT HOPPER 6
HARNESS,CONVEYOR,HCS-F 6
HARNESS,ENGINE 6BT & 6BTA 18, 19
HARNESS,FR HOPPER,W/RATE 46
HARNESS,HOPPER SENSOR,10 83
HARNESS,HOPPER SENSOR,11 83
HARNESS,HOPPER SENSOR,12 83
HARNESS,HOPPER SENSOR,13 83
HARNESS,HOPPER SENSOR,13.5 83
HARNESS,HOPPER SENSOR,14 83
HARNESS,HOPPER SENSOR,14.5 83
HARNESS,HOPPER SENSOR,15 83
HARNESS,HOPPER SENSOR,16 83
HARNESS,LIGHTS & FLASHER 86
HARNESS,MAIN,CONN,HCS-F 8
HARNESS,WIRE ALT TO RELAY 18, 19
HARNESS,WIRE HORN,FUEL,BACK-UP 6
HARNESS,WIRE HYD TANK 6
HARNESS,WIRE PADDLE SWITCHES 6
HARNESS,WIRE SOL TO STARTER 18, 19
HARNESS,WIRE,ALT TO OIL SW 18, 19
HARNESS,WIRE,FWD HORN & HITCH 78
HARNESS,WIRE,LIGHTS & FLASHER 12
HARNESS,WIRE,WATER SW TO GND 18, 19
HEAD,COOLANT FILTER 85
HEX HEAD BOLT,M10X1.5,GR.10.9,OMNI 40
HEX HEAD BOLT,M8X1.25,GR.10.9,OMNI 40
HEX HEAD CAP SCREW, 1/2-13X1 1/4 26
HITCH,HYD RELEASE,SMALL 42
HOLD DOWN,BATTERY 16, 17
HOLDER,WIRE TIE,ADHESIVE BACK 7
HOOD,AIR INLET,5.00 PLASTIC 29
HOOK,HD TRUCK HITCH 44
HOOK,RUBBER 16, 17, 56
HOPPER PIN W/M 10, 11
HOSE ASSY 3000 PSI,-03 X 22 34
HOSE ASSY,-10 x 24,1750 87
HOSE,03,04FJX-M12X1,3000 34
HOSE,04 04FJ-04FJ90,135 OS 72
HOSE,04 04FJ90-04FJ90,3000 72
HOSE,04 04FJX-04FJ90,180 OS 72
HOSE,04 04FJX-04FJ90,225 OS 72
HOSE,04 04FJX-04FJ90,3000 72
HOSE,04,04FJ-04FJ90,135 OS 73
HOSE,04,04FJX-04FJ90,180
OS 73, 74, 75, 76, 77
HOSE,04,04FJX-04FJ90,225 OS 73
HOSE,04,04FJX-04FJ90,3000 73
HOSE,04,04FJX-06FJX,3000 39
HOSE,04,PUSH-ON,250 73, 74, 75, 76, 77
HOSE,04,PUSH-ON,LOW PRESS 72
HOSE,05,PUSH-ON,.3125 16, 17
Parts Book
I
IDLER,RETURN,ROLLERS 52
IDLERS,TROUGHING 52
INDICATOR,AIR CLEANER 4
INSUL,IN-LINE,3 WAY,MALE 84
K
KEY,SQ,.313X1.50,BER 10, 11
KEY,SQ,.375X2 50
KEY,SQ,.375X3.25 56
KIT,ARM REST SET,SERIES V-818 4
KIT,BELT LACING 87
KIT,BRAKE REPAIR,ITL AXLE 34
KIT,CONVERT CYL TO HYD OIL 33
KIT,EDC CONTROL 22
KIT,FAST LUBE OIL CHANGE 87
KIT,FILTRATION MANIFOLD 22
KIT,FILTRATION MANIFOLD. 23
KIT,HDC CONTROL 23
KIT,HORN 4
KIT,HORN,STEERING WHEEL CENTER 2
KIT,HOSE/FITT,AUX,HCS-F 32
KIT,HOSE/FITT,BRAKE,STEER,CONV 33
KIT,HOSE/FITT,DRIVE SYSTM,FRNT 32, 33
KIT,HOSE/FITT,REAR BRAKES,2WD 78, 79
KIT,HOSE/FITT,REAR DRIVE MTRS 38
KIT,HOSE,FR HOPPER W/RATE CONT 45, 46
KIT,HOSE,INDIV GATE,10FT 72
6.92
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
Alphabetical Index
KIT,HOSE,INDIV GATE,12FT 73
KIT,HOSE,INDIV GATE,13 FT 77
KIT,HOSE,INDIV GATE,13.5FT 74
KIT,HOSE,INDIV GATE,14FT 75
KIT,HOSE,INDIV GATE,16FT 76
KIT,SEAL 22, 23, 24
KIT,SEAL,HYD CYL 34, 42, 46, 49
KIT,WIRE MARKER,0-9 8
KNOB,HYD CONTROL 8
L
LAGGING,CONV BELT .25X4.00X216 2, 52
LAGGING,CONVEYOR BELT 54
LAMP,HALOGEN,FLOOD,80X30 DEG 12, 86
LAMP,LICENSE 86
LEVER GUIDE W/M,TRUCK HOOK 78
LEVER,FRONT GATE W/RATE CONT 46
LEVER,TH OPERATING 78
LH CONVEYOR W/M 52
LIGHT & SOCKET,12V,2.00 GAUGE 8, 12, 86
LIGHT,GREEN,DASH,.50 HOLE 7, 12, 86
LIGHTING GROUP 86
LIGHT,RED,DASH,.50 HOLE 7
LIGHT,STROBE,AMBER 86
LIGHT,TURN SIGNAL,AMBER 12, 86
LIGHT,TURN/BRAKE,RED 12, 86
LIMIT SWITCH ASSY 51
LINING,CHUTE .250X7.00X26.00 2
LINING,CHUTE .25X7.00X26.00 52
LINK,BRAKE 10, 11
LINK,TRUCK HOOK 42
LOCK BAR,RADIATOR COVER 84
LOCK NUT WASHER,M75,OMNI GEAR 40
LOCK NUT,M75X2,OMNI GEAR 40
LOCK WAHER,M10,OMNI GEAR 40
LOCK WASHER,1/2 26
LOCK WASHER,M8,OMNI GEAR 40
LOCKNUT,.50-13 UNC,LT 54
LOCKNUT,3/4-10,THIN 52
LOCK,WITH OFFSET CAM 84
LOOM,SPIRAL CUT,.50 ID,NATURAL 46
LOOM,SPLIT,CONVOLUTED,.250 80, 84, 86
LOWER PADDLE ARM W/M 51
M
MACH SCR,PH,#10-24X.75 8
MACH SCR,PH,#10-24X1.00 46
MACH SCR,PH,#10-24X2.00 50
MACH SCR,PH,#6-32X1.00 48
MACH SCR,PH,#8-32X.50 6
MACH SCR,RH,#10-24X.50 18, 19
MAGNETIC DRAIN PLUG,1/2 NPT 26
MANIFOLD,HYD,DO3,SINGLE 49
ROSCO - A LeeBoy Company
MANUAL,GPS SYSTEM 84
MICROPROSSESOR,S 10 8
MNT,RAD,6BT HCS-F 30
MOTOR COUPLER,14T,OMNI GEAR 40
MOTOR,HYD,15.5 CIR,LOW SPEED 49, 52, 58
MOTOR,HYD,15.5CIR,LOW SPEED 50
MOTOR,HYD,3.66/.73CIR 38
MOTOR,HYD,9.82/5.85CIR,W/PICK 32, 33
MOUNT BAR,MUD FLAP 81
MOUNT BAR,MUD FLAP,REAR 82
MOUNT BRACKET, 20# FIRE EXTING 87
MOUNT,AIR CLEANER 29
MOUNT,COOLANT FILTER HEAD 85
MOUNT,CURTAIN,LOWER 14
MOUNT,CURTAIN,UPPER 14
MOUNT,ETHER INJECTION 84
MOUNT,GATE CYL W/RATE CONTROL 46
MOUNT,HYD MOTOR 38
MOUNT,PUMP DRIVE 18, 19
MOUNT,SWITCH,STOP CAM 46
MUD FLAP REWORK,14X30 81
MUD FLAP REWORK,20WX24 82
MUFFLER,3 IN INLET 28
N
NAME TAG 26
NUT,FLEXLOC,.25020,FULL,LT 6, 16, 17, 32, 33, 46, 50, 56
NUT,FLEXLOC,.31218,FULL,LT 10, 11, 16, 17, 72, 73, 74, 75, 76, 77, 81, 82
NUT,FLEXLOC,.375-16,FULL,LT 4, 6, 44, 78, 82
NUT,FLEXLOC,.500-13,FULL,LT 58, 78
NUT,FLEXLOC,.750-10,FULL,LT 34, 36, 38
NUT,HEX .25-20 51
NUT,HEX,#10-24 8, 18, 19, 50
NUT,HEX,#6-32 48
NUT,HEX,#8-32 6
NUT,HEX,.25020 16, 17, 18, 19, 34, 38, 45, 46, 48, 84
NUT,HEX,.312-18 4, 46
NUT,HEX,.37516 12, 30, 42, 52, 56, 58, 78, 85, 86, 87
NUT,HEX,.375-24 46
NUT,HEX,.500-13 42, 58
NUT,HEX,.500-20 44
NUT,HEX,.813-20 6
NUT,HEX,JAM,.375-16 58
NUT,HEX,JAM,.500-20 44
NUT,HEX,M10X1.50 18, 19
NUT,HEX,M5X.80 18, 19
NUT,J-TYPE,.375-16 6
NUT,LK,ELEC CND,.750-14 NPT 84
NUT,LUG,.750-16 36, 38
6.93
Parts Book
HCS-F/F4 CHIPSPREADER
Alphabetical Index
NUT,LUG,.750-16,LH 36
NUT,WING,AIR CLEANER 29
PLATE,SERIAL NUMBER,ROSCO 2
PLATE,SWITCH MOUNTING 84
PLATE,WEAR 58
PLUG 26
PLUG, LIPPED 26
PLUG,CAVITY 3-WAY 74, 75, 76, 77
PLUG,CAVITY,SEALED CONN 8
PLUG,DUST,06 QD 49
PLUG,DUST,12 QD 49
PLUNGER,OMNI GEAR 40
POTENTIOMETER,15 OHMS,25 WATTS 8
PRIMARY CARRIER,SUB ASSY,OMNI 40
PROTECTOR SEAL,OMNI GEAR 40
PULL,DRAWER,3.00,ALUM 2
PULLEY,HEAD 52
PULLY,TAIL,WELDED 52
PUMP DRIVE,DUAL.1:1.15 RATIO 18
PUMP DRIVE,DUAL,1:1.15 RATIO 19, 26
PUMP, HYDRAULIC W/EDC 22
PUMP PAD,SAE (C) MOUNTED HORIZONTAL 26
PUMP,HYD 4.57CIR,EDC,W/B-PAD 18, 19
PUMP,HYD 4.57CIR,HDC,W/B-PAD 18, 19
PUMP,HYD,DUAL,1.6/1.6CIR,LH 18, 19
PUMP,HYDRAULIC W/HDC 23
PUMP,TANDEM GEAR 24
O
O-RING,OMNI GEAR 40
OIL SEAL,OMNI GEAR 40
OIL,HYD,MOBIL 424 34
OIL,HYDRAULIC,ISO68 78
OIL,SAE 15W-40,CH-4 78
ORBITROL,STEERING,11.3CIR 6, 32, 33
ORIFICE, CONROL .022 23
ORIFICE,CONTROL .022 22
P
PADDLE ASSY,AUTO CONVEYOR 50
PADLOCK, W/KEYS 84
PAINT,CAT 1 YELLOW,ACRYLIC 56
PAINT,PRIMER 56
PANEL,CONTROL,HCS-F 8
PEDAL,BRAKE,SHORT 11
PILOT VALVE (PCP), EDC 22
PIN,CLEVIS,W/COTTER PIN 4, 42, 58, 78
PIN,HOOK,1.50 OD 44
PIN,LATCH,1.00 OD 44
PIN,QUICK RELEASE,.25X1.7 GRIP 10, 11
PIPE PLUG,1/2"-14NPT,MAGNETIC,OMNI 40
PIPE PLUG,1/4"-18NPT SOCKET,HD,OMNI 40
PIPE,90,02MP-02FP,MI 34
PIPE,90,08MP-O8FP,MI 85
PIPE,90,2.00MP-2.00FP,MI 32, 33
PIPE,BUSH,06MP-04FP,STL 16, 17
PIPE,BUSH,12MP-08FP,STL 45
PIPE,NIPPLE,06XCLOSE 85
PIPE,NIPPLE,08XCLOSE 85
PIPE,PLUG,02MP,SQ HD,MI 10, 11, 38, 73
PIPE,PLUG,04MP,SQ HD,MI 10, 11
PIPE,PLUG,08MP,SQ HD,MI 10, 11
PIPE,PLUG,1.50MP,SQ HD,MI 10, 11, 32, 33
PIPE,RED,08FP-06FP,MI 85
PIPE,TEE,08FP,MI 85
PIVOT DECK W/M 6
PLACEMENT SCREEN ASSY, 10 83
PLACEMENT SCREEN ASSY, 11 83
PLACEMENT SCREEN ASSY, 12 83
PLACEMENT SCREEN ASSY, 13 83
PLACEMENT SCREEN ASSY, 13.5 83
PLACEMENT SCREEN ASSY, 14 83
PLACEMENT SCREEN ASSY, 14.5 83
PLACEMENT SCREEN ASSY, 15 83
PLACEMENT SCREEN ASSY, 16 83
PLATE,DRIVE,DUAL PUMP DRIVE 18
PLATE,HOLE COVER,LH 58
PLATE,HOLE COVER,RH 58
Parts Book
R
RADIATOR COVER, W/M 84
RADIATOR,6B,6BT,6BTA,HD TUBES 30
REACH ROD W/M 78
REAR MUD FLAP GROUP 82
RELAY,SPDT,40AMP,12VDC 8, 84
RELAY,STARTER 18, 19
RELAY,TIME DELAY,5SEC,SPST,12V 8
REMOTE HORN BUTTON 85
RESISTOR,10K,.50 WATT 8
RESISTOR,3 OHM,25 WATT 8
RESISTOR,5K OHM,.50 WATT 8
RETAINER,TRUARC,.156 ID 46
RETAINING WASHER,SUN,OMNI GEAR 40
RH CONVEYOR W/M 52
RIM 22.5X12.25,11.25BC,4.0 OS 78
RIM W/M,22.5X12.25,11.46 PILOT 78
RIVET,BLIND,STL,.188,.251-.375 6
ROD END,SPHER,FEM,.250-28 6
ROD, IDLER ROLLER ADJ, W/M 52
ROD,SPRING 42
ROD,TRUCK HOOK 42
ROD,W/M W/2 CLEVIS’S 56
ROLL PIN,.313X2.25 58
ROLL PIN,.313X2.50,EXP TYPE 46
ROLLER,CAM,1.00 OD X .625W 78
ROLLER,CENTER,4.50 DIAX8.375 52
6.94
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
Alphabetical Index
ROLLER,END,4.50 DIAX6.375 52
SAFETY HASP W/SWIVEL STAPLE 6
SCHEM,SOLENOID VALVE 32, 33
SCREW,ADJ .500-13X8.00 52
SCREW,ADJ 7.50-10X18.00 52
SCR,SLFTPG,HH,.250-20X.50 12, 14, 86
SEAL, SHAFT 24
SEAL,CABLE,18-16 GA 8, 80, 85
SEAL,CABLE,METRI PACK,150 S 8
SEAL,HIGH TEMP 26
SEAL,HUB AND GASKET 87
SEAL,HUB, AXLE RING 87
SEAL,STEMCO AXLE 87
SEAL,SWITCH,NUT,.469-32 50
SEAT BELT,3.00 W/HARDWARE 2
SEAT,MICHIGAN,SERIES V-818 2
SECOND AGITATOR ASSY, 13 83
SECOND AGITATOR ASSY, 16 83
SECOND AGITATOR ASSY,10 83
SECOND AGITATOR ASSY,11 83
SECOND AGITATOR ASSY,12 83
SECOND AGITATOR ASSY,13.5 83
SECOND AGITATOR ASSY,14 83
SECOND AGITATOR ASSY,15 83
SECONDARY CARRIER,SUB ASSY,OMN 40
SEGREGATION SCREEN W/M,10 58
SENDER,FUEL LEVEL,24.00 TANK 10, 11
SENDER,PRESS,OIL,02 MP 18, 19
SENDER,TEMP GAUGE,04 MP 50
SENDER,TEMP GAUGE,08 MP 18, 19
SENSOR,SPEED (PPU) W/HARNESS 6
SEPARATOR,WATER,RACOR SPIN ON 85
SET S,.50DOG,.500-13X.50 42
SET S,HSKT,.375-16X.50 58
SET S,HSKT,KCUP,.250-20X.25 46
SET S,HSKT,KCUP,.250-20X.500 58
SET S,HSKT,KCUP,.375-16X.375 6
SET S,SQ,.375-16X1.75 56
SET S,SQ,.375-16X2.00 58
SHAFT ADAPTER,SAE (C)14 T 12/24 26
SHAFT,1.438 X 96.50 10, 11
SHAFT,CLUTCH & BRAKE 10, 11
SHAFT,HEAD PULLEY 52
SHAFT,PIVOT,FRONT AXLE 34
SHAFT,TRUCK HITCH,LONG 42
SHAFT,TRUCK HOOK 42
SHIELD,SPREAD ROLL,LH 58
SHIELD,SPREAD ROLL,RH 58
SHIM,.005 ALUMINIUM 26
SHIM,.007 ALUMINIUM 26
SHIM,.020 ALUMINIUM 26
SHLDR SCR,.500X.500X.375-16 6
SHLDR SCR,.500X1.00X.375-16 58
SIGN,SMV,METAL 4
SKIRT,HOPPER BUMPER 2, 54
SKIRT,HOPPER SIDE, 12X18.50 54
SKIRT,HOPPER SIDE,12X23.50 4
SLEEVE,ABRASION,NYLON,1.75ID 6
SLIDER SET,SEAT BASE 2
SOCKET HEAD CAP SCREW,3/4-10X1 1/2 26
SOCKET HEAD PIPE PLUG,1/2 NPT 26
SOCKET HEAD PIPE PLUG,3/4NPT 26
SOCKET HEAD PIPE PLUG,3/8 NPT 26
SPACER,.75ODX11GAX.375LG 10, 11
SPACER,FLAT TONGUE,OMNI GEAR 40
SPACER,SEAT SLIDE,PLASTIC 4
SPINDLE,SAE ‘C2’,OMNI GEAR 40
SPR,1.02 DIA X 11,3.92 PSI 58
SPR,1.062 DIA X 8.24 PSI 10, 11
SPR,177WIRE,1.38OD,39CL,8.75LG 42
SPREADROLL REAR SEAL,10 56
SPREADROLL W/M,10 58
SPRING 58
SPRING PIN, 1/8 DIA X 1 LG 48
SPRING,1.18OD,1.15LG,.225WIRE 6
SPROCKET,80FB12,.313 KEYWAY 56
SPROCKET,CHAIN,80BS30 58
STEERING WHEEL 2
STOP CAM W/M 46
STRAINER,FUEL,IN FILLER NECK 10, 11
STRAINER,SUCTION 15GPM 100MESH 32, 33
STRAINER,SUCTION,50GPM,100MESH 32, 33
STRAP,BOLTING .250X1.50X110.00 10, 11
STRAP,BOLTING .250X1.50X19.00 10, 11
STRAP,BOLTING,.250X1.50X110 54
STRAP,BOLTING,.250X1.50X19.00 54
STRIP,ABRASIVE,4"X60’ROLL,BLK 2
STRIP,CONVEYOR LAGGING 52
STRIP,CONVEYOR LAGGING,RETAINER 54
STRIPPING,.062 2
STRIPPING,.250 2
STROBE GROUP WITH MOUNT 86
STROBE MOUNT W/M 86
STUB SHAFT 52
SUPPORT,FRONT HOPPER HOSE 46
SUPPORT,SOUND SHIELD 10, 11
SUSPENSION,LOW PROFILE 2
SWITCH, TOGGLE,SPST,2-POS 12
SWITCH,BACKUP ALARM 7, 46
SWITCH,BATTERY DISCONNECT 84
SWITCH,IGNITION,3 POS,30 AMP 7
SWITCH,LIQUID LEVEL,NYLON 80
SWITCH,LOW PRESSURE,1500 PSI 78
SWITCH,PRESSURE,02 MP,NO & NC 18, 19
SWITCH,PUSH BTN,OFF-MOM ON 7, 78, 84, 85
SWITCH,SAFETY START 46
ROSCO - A LeeBoy Company
6.95
S
Parts Book
HCS-F/F4 CHIPSPREADER
Alphabetical Index
SWITCH,STOP LAMP,HYD TYPE,NO 12, 86
SWITCH,TEMP,205 DEG,06MP 50
SWITCH,TEMP,210 DEG F,08 MP 18, 19
SWITCH,TOGGLE,4PDT,3-POS,SPL 7
SWITCH,TOGGLE,DPDT,2-PO 12
SWITCH,TOGGLE,DPDT,2-POS 7, 86
SWITCH,TOGGLE,DPDT,3 POS 8
SWITCH,TOGGLE,SPDT,3-POS 8, 12, 86
SWITCH,TOGGLE,SPDT,3-POS,MOM 8
SWITCH,TOGGLE,SPST,2-POS 8, 50, 86
V
T
T-HANDLE W/M,.375-16X1.00 6
TACHOMETER,ALT 3000RPM, 2.00 8
TACK,DIA.146/.104X.04 GRIP LG 4
TERM PIN METRIC PACK 150 SERIE 8
TERM,BLOCK,4-GANG 8
TERM,CRIMP,16-14 GA 8, 84
TERM,FUSE BLOCK,12 GA 8
TERM,MINI BLADE,16-14 GA 84
TERM,PUSH-ON,.18,FEM,16-14 GA 8
TERM,PUSH-ON,.25,FEM,16-14 GA 7
TERM,PUSH-ON,.25,M,18-14,SLV 85
TERM,PUSH-ON,.25,MALE,16-14GA 7
TERM,RING,12-10 GA,#10 STUD 7
TERM,RING,12-10 GA,.375 STUD 80
TERM,RING,16-14 GA,#10 STUD 8, 84, 85
TERM,RING,16-14 GA,#6 STUD 7, 85
TERM,RING,16-14 GA,.250 STUD 84, 85
TERM,RING,22-16 GA,#8 STUD 12, 86
TERM,SEALED CONN,16-14 GA,FEM 8, 80, 85
TERM,SEALED CONN,16-14 GA,MALE 8, 80
TERM,SOLDER SPLICE,20-10 AWG 80
THROTTLE BRACKET W/M, 6BTA 18, 19
THROTTLE LEVER 6
TIE WRAP, .188X7.5 12
TIE WRAP,.094X4.00 8, 84
TIE WRAP,.188X11.00 6
TIE WRAP,.188X7.5 46, 86
TIRE & RIM GROUP,385/65R 22.5 78
TIRE & RIM GROUP,385/65R 22.5 J 78
TIRE VALVE,TUBELESS,3.13 LG 78
TIRE,RADIAL,385/65R22.5 78
TOOL BOX 10, 11
TORQUE ARM 52
TRIM,STEEL CORE 2, 16, 17
TUBE,4.00ODX3.87IDX10.00 29
TUBE,FLEX EXHAUST,3.00 ID X 35 28
TUBE,RND,6.50 ODX.75W,24.00 LG 36
U
U-BOLT,.250-20,1.12IW,2.00IL 50
Parts Book
6.96
VALVE MOUNT W/M 50
VALVE,CHARGE RELIEF 22, 23
VALVE,MULTI-FUNCTION 22, 23
VANDALISM PACKAGE 84
VLV,CHECK,25PSI,.75NPT 32, 33
VLV,HYD,ACCUMULATOR CHARGE 78
VLV,HYD,DO3 W/
MANIFOLD,BOSCH 46, 49, 72, 73, 74, 75, 76, 77
VLV,HYD,DO3,OPEN CENTER,BOSCH 49
VLV,HYD,DUAL SOL,PRES RED 36
VLV,HYD,MAN,FLOW CTRL,8 GPM 32, 33
VLV,HYD,MODULATING,BRAKE 78
VLV,HYD,PROP,17 GPM,12V 50
VLV,HYD,RELIEF,ADJ 500-3500PSI 10, 11
VLV,HYD,RELIEF,VENTABLE 45
VLV,HYD,SOL,3-WAY,NO,-06 38
VLV,HYD,SOLENOID W/RELIEF 32, 33, 45
VLV,HYD,SOLENOID,DUAL 3 WAY 73
VLV,RELIEF,W/MANIFOLD,500 PSI 33
VLV,SEQ 3-WAY, 06FB 72, 73, 74, 75, 76, 77
VLV,SOLENOID,3-WAY,7 STATION 72, 73, 74, 75, 76, 77
W
W/M,BAFFLE,FRONT HEAD,LH 10, 11
W/M,BAFFLE,FRONT HEAD,RH 10, 11
W/M,BASE,HD HITCH 44
W/M,BRAKE PEDAL,SPRING TAB 10
W/M,CLUTCH PEDAL 10, 11
W/M,COVER,BATTERY BOX 16, 17
W/M,ENG COVER,14 GA,TOP FRONT 14
W/M,ENG COVER,14 GA,TOP REAR 14
W/M,EXHAUST ELBOW,6 BT 28
W/M,HITCH PIVOT,HD HITCH 44
W/M,HYD TANK,30 GAL,W/CLEANOUT 32, 33
W/M,MOTOR MNT,FRONT LH,6 BT 16, 18, 19
W/M,MOTOR MNT,FRONT RH,6 BT 16, 18, 19
W/M,PIVOT,THROTTLE LEVER 6
W/M,ROD,W/2 CLEVIS’S,W/LINK 42
W/M,SEAT BASE 6
W/M,STEERING ARM 6
WASHER,.50,TYPE A 54
WASHER,2.25OD,.562IDX7GA.1793 2, 10, 11
WASHER,2.50OD,.562IDX7GA.1793 52
WASHER,BATTERY COROSION,GREEN 16, 17
WASHER,BATTERY COROSION,RED 16, 17
WASHER,FLAT,1.50X1.031X.062 56
WASHER,FLAT,1.50X1.031X.075 56
WASHER,FLAT,1.50X1.031X.125 56
WASHER,LOCK,EXT TOOTH CSK,.500 58
WASHER,PLAIN,M6 19
ROSCO - A LeeBoy Company
HCS-F/F4 CHIPSPREADER
Alphabetical Index
WASHER,SAE PLAIN,.250 32, 33
WASHER,SAE PLAIN,.375 4, 44
WASHER,SAE PLAIN,.750 46
WASHER,SAE PLAIN,1.000 44
WASHER,SAE PLAIN,1.500 4, 44
WASHER,SAE,HARDENED,.500 38
WASHER,SAE,HARDENED,.625 38
WASHER,SAE,HARDENED,.750 34, 36, 38
WASHER,SPLIT LOCK, .250 51
WASHER,SPLIT LOCK .375 52
WASHER,SPLIT LOCK,#10 8, 18, 19, 50
WASHER,SPLIT LOCK,#6 48
WASHER,SPLIT
LOCK,.250 6, 32, 33, 34, 38, 45, 46, 48, 84
WASHER,SPLIT LOCK,.312 4, 6, 30, 46
WASHER,SPLIT
LOCK,.375 12, 30, 38, 42, 56, 58, 78, 85, 86, 87
WASHER,SPLIT LOCK,.500 18, 19, 44, 58
WASHER,SPLIT LOCK,.625 18, 19
WASHER,SPLIT LOCK,.750 44
WASHER,SPLIT LOCK,M10 18, 19, 34
WASHER,SPLIT LOCK,M12 18, 19, 85
WASHER,SPLIT LOCK,M6 34
WASHER,THRUST,2.00IDX.03THICK 34
WASHER,THRUST,2.00IDX.06THICK 34
WASHER,THRUST,2.00IDX.13THICK 34
WASHER,TYPE A PLAIN,.250 18, 19, 38, 50
WASHER,TYPE A
PLAIN,.312 4, 6, 16, 17, 30, 72, 73, 74, 75, 76, 77, 81
WASHER,TYPE A PLAIN,.375 30, 52, 56, 58, 85
WASHER,TYPE A PLAIN,.500 6, 18, 19
WASHER,WEATHER SEAL,#10 32, 33
WATER SEPARATER GROUP 85
WEAR BAR,12 GATE 56
WEAR BAR,13.5 GATE 58
WEAR BAR,6 GATE 56
WEAR PLATE 56
WEDGE,IN-LINE INSUL,3 WAY,MALE 84
WELD PLATE,HOSE CLAMP 50
WHEEL NUT 34
WHEEL STUD,3/4"-16UNF-2A,OMNI 40
WIPER,CLIP BAR CONV 10, 11
WIPER,CONV BELT SCRAPER 2, 52
WIRE,10 GA,RED 7
WIRE,12 GA,BROWN 7
WIRE,14 GA,BLACK 7
WIRE,14 GA,BLUE 86
WIRE,14 GA,PURPLE 84
WIRE,14 GA,YELLOW 7, 84
WIRE,16 GA, RED 12
WIRE,16 GA,BLACK 7, 84, 85
WIRE,16 GA,BLACK/YELLOW STRIPE 7
WIRE,16 GA,BLUE 7
WIRE,16 GA,BLUE/RED STRIPE 7
WIRE,16 GA,BROWN 7, 12, 86
WIRE,16 GA,BROWN/YELLOW STRIPE 7, 80, 85
WIRE,16 GA,GRAY 7
WIRE,16 GA,GRAY/BLACK STRIPE 7
WIRE,16 GA,GREEN 7, 12, 86
WIRE,16 GA,GREEN/WHITE STRIPE 7
WIRE,16 GA,GREEN/YEL STRIPE 7
WIRE,16 GA,ORANGE 7
WIRE,16 GA,ORANGE/YEL STRIPE 7, 85
WIRE,16 GA,PINK 7
WIRE,16 GA,PURPLE 7
WIRE,16 GA,PURPLE/WHITE STRIPE 7
WIRE,16 GA,RED 7, 86
WIRE,16 GA,RED/BLACK STRIPE 7, 85
WIRE,16 GA,WHITE 7, 84
WIRE,16 GA,WHITE/BLACK STRIPE 7
WIRE,16 GA,YELLOW 7, 12, 86
WIRE,16 GA,YELLOW/RED STRIPE 7
WIRE,JUMPER,10 GA 18, 19
WIRE,JUMPER,GROUND 18, 19
WIRING,GATE POSITION SENSOR 48
ROSCO - A LeeBoy Company
6.97
Parts Book
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