Okidata OF5800 Fax Machine Service Manual

Page: 1
Service Manual for OF5800
Chapter 0 Introduction
OKIFAX 5800 Service Manual
Adobe Acrobat printable reference copy
of the OKIDATA Service Training Manual.
08/20/98
Note: This Adobe Acrobat version of the Okidata Service Training Manual was built with
the pictures rendered at 300 dpi, which is ideal for printing, but does not display well
on most displays.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Table of Contents
Page
Service Manual for OF5800
1 General Description
1.1 Product Description
1.2 Specification and Ratings
1.3 Features and Functions
1.4 Reports
1.5 Scanner Specifications
1.6 Printer Specifications
1.7 Memory Specifications
1.8 Supply Yields
2 Machine Operations
2.1 Interconnect Block Diagram
2.2 Main Control PCB
2.3 Network Control Unit (NCU) PCB
2.4 Power Supply Unit (PSU)
2.5 CCD Mount PCB
2.6 Sensors
....2.6.1 Sensor Locations
....2.6.2 Sensor Descriptions
2.7 Unit Assembly
2.8 Document Scanning Sequence
....2.8.1 Document Detection
....2.8.2 Document Separation
....2.8.3. Document Transport
....2.8.4 Document Scanning
....2.8.5 Document Discharge
2.9 Recording Section
2.10 Image Processing
....2.10.1 Drum Charge
....2.10.2 Laser Exposure
....2.10.3 Development
2.10.4 Image Transfer
2.10.5 Fusing
....2.10.5.1 An Overview
....2.10.5.2 Fusing Temperature Control Circuit
2.10.6 Timing Chart
....2.10.6.1 Print Starting
2.10.6.2 Print Ending
2.11 Transmission Control Procedure (G3 mode)
2.12 Transmission Control Procedure (G3 mode, polling)
2.13 Transmission Control Procedure (G3, ECM Mode)
3 Adjustment Procedures
3.1 Field Service Program Modes
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
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3.2 Machine Parameter Adjustment
....3.2.1 Setting the Machine Parameters
....3.2.2 Clearing the Machine Parameters
........Machine Parameter A:0:
........Machine Parameter A:1
........Machine Parameter A:2
........Machine Parameter A:3
........Machine Parameter A:4
........Machine Parameter A:5~A:8
........Machine Parameter A:9
........Machine Parameter B:4
........Machine Parameter B:4~G:9
........Machine Parameter H:0
........Machine Parameter H:1
........Machine Parameter H:2
........Machine Parameter H:3~J:9
3.3 Memory Switches Adjustment
....3.3.1 Setting the Memory Switches
....3.3.2 Clearing the Memory Switches
3.4 Memory Switch Reference Guide
....Memory Switch A:2~A:4
....Memory Switch A:5 - Dialer
....Memory Switch B:0 - Transmission
....Memory Switch B:1 - Transmission
....Output attenuation
....Memory Switch B:2 - Transmission
....Memory Switch B:3~B:4
....Memory Switch B:5 - Transmission
....Memory Switch B:6~B:9
....Memory Switch C:0 - Reception
....Memory Switch C:1 - Reception
....Memory Switch C:2~C:9
....Memory Switch D:0 - Reception
....Memory Switch D:1- Reception
....Memory Switch D:2 - Reception
....Memory Switches D:3
....Memory Switch D:5~D:9
....Memory Switch: E:0 - Scanner
....Memory Switch E:1~F:9
....Memory Switch G:0 - Remote reception and TAD interface
....Memory Switch G:1 - Remote reception and TAD interface
....Memory Switch G:2 - Remote reception and TAD interface
....Memory Switch G:3
....Memory Switch G:4 - Remote reception and TAD interface
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....Memory Switch G:5~G:9
....Memory Switch H:0 - Operation
....Memory Switch H:1 - Operation
....Memory Switch H:2 - Operation
....Memory Switch H:3~H:9
3.5 Clear Programmed Data / User Settings
3.6 All RAM Clear
3.7 Setting Individual Autodialer Attributes
3.8 Unique Switchs Adjustment
....3.8.1 Setting the Unique Switches
....3.8.2 Clearing the Unique Switches
........Unique Switch A:0 - Dialer
........Unique Switch A:1~A:9
........Unique Swtich B:0
........Unique Switch B:1~B:9
........Unique Switch C:0
........Unique Switch C:1
........Unique Switch C:2
........Unique Switch C:3~C:9
........Unique Switch E:0
........Unique Switch E:1~E:9
........Unique Switch F:0
........Unique Switch F:1
........Unique Switch F:2
........Unique Switch F:3
........Unique Switch F:4
........Unique Switch F:5 and F:6
........Unique Switch F:7~F:9
........Unique Switch G:0
........Unique Switch G:1
........Unique Switch G:2~G:9
........Unique Switch H:0
........Unique Switch H:1~H:9
3.9 Print T.30 Monitor
3.10 Print Program Mode List
3.11 Test Modes
....3.11.1 Life Monitor
....3.11.2 Clear Life Monitor
....3.11.3 Printer Test
....3.11.4 Stamp Test
....3.11.5 Set Background Level
3.12 Print Machine Parameters, Memory Switch and Unique
Switch Settings
3.13 Factory Functions
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....3.13.1 Function List
....3.12.2 LED Test
....3.13.3 LCD Test
....3.13.4 LCD Test
....3.13.5 SRAM Check
....3.13.6 DRAM Check
....3.3.17 RTC Test
3.14 Line Test
....3.14.1 Relay Test
....3.14.2 Tonal Signal Test
....3.14.3 DTMF Output Test
3.15 JP1, JP2 Battery Backup
3.16 DRAM Memory Backup
4 Troubleshooting Procedures
4.1 Troubleshooting Outline
4.2 Recording Paper Jam
4.3 Recording Paper Jam
4.4 Document Feeder Jam
4.5 Document Feeder Multi-feeding
4.6 Transmit Errors
4.7 Transmit Black Lines
4.8 Cannot Transmit
4.9 Receive Errors
4.10 Will Not Auto-Answer
4.11 Clearing Jammed Paper
....4.11.1 Original Document Jam
....4.11.2 Printed document jams
4.12 Image Quality Problems
4.13 Cleaning the Unit
....4.13.1 Cleaning the Air Vents
....4.13.2 Cleaning the Document Feeder Area
....4.13.3 Cleaning the Transfer Roller:
4.14 LCD Error Messages
4.15 Error Codes
....Dialing errors
....Reception errors
....Transmission errors
....Communication Error Messages
4.16 "Please Call Service" Error
....4.16.1 Printer Initialization Error
....4.16.2 Laser Error
....4.16.3 Polygon Mirror Error
....4.16.4 Fan Motor Error
....4.16.5 Fuser Malfunction
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Table of Contents
5 Disassembly
5.0 Disassembly
5.1 Document Hopper / Document Tray / Paper Hopper
5.2 Main Control PCB , NCU PCB, Modular PCB
5.3 Front Cover and Control Panel PCB / LCD
5.4 Scanner Assy and Scanner Frame
5.5 Inverter PC Board / Scanner Lamp
5.6 Scanner Assy A, B, C and Inter Lock Switch
5.7 TX Cover and Lock Lever
5.8 DS1 / DS2
5.9 Press Roller
5.10 Separator Roller
5.11 Exit Roller / Feed Roller
5.12 Stamp
5.13 TX Motor
5.14 Contact Glass
5.15 Speaker
5.16 Connector PCB 1 / Connector PCB 2
5.17 Printer I/F PCB/Printer Mechanical Controller PCB
5.18 Printer Unit
5.19 Image Transfer Unit
5.20 Printer Cover Unit
5.21 High Voltage Unit (PWB-F)
5.22 Paper Sensor (PS)
5.23 Power Supply Unit (PWB-E)
5.24 Heater Lamp
5.25 Fusing Unit
5.26 Thermistor
5.27 Paper Exit Sensor
5.28 Print Head Unit
5.29 Cassette PCB and PS/Cassette sensor
5.30 Pickup Roller W assy and Solenoid
5.31 Feed Roller W and Press Roller W
5.32 Bottom Stay and Cassette Frame
6 Illustrated Parts List
Illustrated Parts List
....Illustrated Part List 1: Panel/Cover/Hopper
....Illustrated Part List 2A (1/3): Transmission
....Illustrated Part List 2B (2/3): Transmission
....Illustrated Part List 2C (3/3): Transmission
....Illustrated Part List 3: Scanner Frame
....Illustrated Part List 4: Bottom Chassis
....Illustrated Part List 5: Cassette
....Illustrated Part List 6: Power Supply
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Table of Contents
....Illustrated Part List 7: Housing
....Illustrated Part List 8A: Drive/Paper Take-Up Section 1
....Illustrated Part List 8B: Drive/Paper Take-Up Section 1
....Illustrated Parts List 9: Paper Take-Up Section 2
....Illustrated Parts List 10: Transfer Unit
....Illustrated Parts List 11: Fusing Unit
....Illustrated Parts List 12: Options
....Illustrated Parts List 13: Consumables
....Illustrated Parts List 14: Accessories
....Illustrated Parts List 15: Packaging
....Illustrated Parts List 16: Documentation (User's)
....Illustrated Parts List 17: Documentation (Service)
....Illustrated Parts List 18: Whole Product
7 Recommended Spare Parts List
RSPL
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Page: 1
Service Manual for OF5800
Chapter 1 General Description
The OKIFAX 5800 is a Group 3 facsimile machine. Documents are printed on plain paper using dry
electrophotographic printing.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 2
Service Manual for OF5800
Chapter 1 General Description
Item
Type
Telephone network
Transmission control
protocol
Modem
Coding
Communication method
Dual Access
Error Correction Mode
(ECM)
Scanning method
Recording method
Resolution Horizontal:
Scanning width
Printing width
Document size
Document thickness
Recording paper
specifications
Recording Paper Capacity
Paper Cassette:
Multipurpose tray:
Power requirements
Power consumption
Environmental conditions
Relative humidity:
Weight
Specifications / Comments
Group 3 desktop transceiver
PSTN (Public Switched Telephone Network) or equivalent
ITU-T T.4 and T.30
14400, 12000, 9600, 7200, 4800, and 2400 bps with
automatic fallback per ITU-T, V.17, V33, V.29, V.27ter, and
V21. Control signal speed is 300 bps.
ITU-T-standard MH, MR and MMR, Murata-proprietary MSE
Half-duplex
Allows up to three simultaneous operations
Transmit and receive
Buffer capacity: 64 KB
Flatbed CCD
Dry electrophotographic printer
8 pels/mm (203 lpi)
Vertical: S.Fine 15.4 l/mm (392 lpi), Hyperfine 11.55 l/mm
(293 lpi), Fine 7.7 l/mm (196 lpi), Normal 3.85 l/mm (98 lpi)
208 mm (8.2 in)
208 mm (8.2 in)
Single sheet
Max: 280 mm (W) x 900 mm (L) (11 x 35 in)
Min: 148 mm (W) x 105 mm (L) (5.8 x 4.1 in)
Two or more sheets
Max: 257 mm (W) x 365 mm (L) (10.1 x 14.4 in)
Min: 148 mm (W) x 105 mm (L) (5.8 x 4.1 in)
0.06 mm to 0.13 mm
Legal : 216 mm (W) x 356 mm (L) (8.5 x 14 in)
Letter : 216 mm (W) x 279 mm (L) (8.5 x 11 in)
500 sheets
150 sheets
120 VAC ± 10 %; 50/60 Hz
Standby: 14 W
Transmit: 363 W (Memory transmit)
Receive: 373 W
Copy: 372 W
Maximum: 396 W (Copying a solid black image)
Ambient temperature: 10 °C to 35 °C (50 to 95 degrees F)
35 % to 80 % with no condensation
18.5Kg (41Lbs) Weight includes trays, drum and developer.
Lithium Battery Precautions:
There is a danger of an explosion if the battery is installed incorrectly. Replace the battery with the
equivalent type. Discard used batteries according to the battery manufacturer's instructions. OKIDATA
does not recommend the independent replacement of this battery. The battery is sold only as a
component part of the main control PCB and cannot be purchased separately from OKIDATA.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 3
Service Manual for OF5800
Chapter 1 General Description
Comment
LCD: 2 line, 20 characters per line.
language: English, French, Spanish and Portuguese.
Transmit Terminal Identifier Alphanumeric or symbol, up to 22 characters
(TTI)
Subscriber ID
Numeric, up to 20 characters
AutoDial
200 total; 140 speed dial, 60 one-touch.
12 programmable one-touch
(Up to 40 digits per location; 16 characters per location ID)
Telephone index
Select AutoDial entries in LCD by Location ID name.
Redial
Auto redial in fax mode, programmable for 2 to 5 attempts at 3 , 4
or
5 minute intervals; manual last-number redial.
Cover page
Cover page shows date and time, sender's name and fax number,
and a 40-character user-programmable message.
Delayed transmission
Up to 20 delayed transmissions; programmable up to 31 days in
advance.
Relay broadcast
Initiation up to 10 locations and hub abilities up to 10 groups
(This is a proprietary function)
Broadcast
Up to 209 locations
Group Communication
Allows multiple broadcast or polling locations to be placed in up to
32 call groups. Up to 200 locations can be placed in a group. Group
0 includes all AutoDial locations.
Polling
Transmit from memory or receive; Standard polling, delayed polling
programmable up to 31 days in advance, database polling (10 files,
4 digit file number) (This is a proprietary function)
SecureMail
Transmit and receive (10 mailboxes for receiving, 4 digit passcode)
Batch Transmission
5 boxes with a location ID of 16 characters. 40 files per box.
Programmable up to 24 hours per box.
Security Transmission
Compares the last 4 numbers of the dialed fax number to the last 4
digits of the subscriber ID.
Receive mode
Tel ready, Fax ready. Select by pressing the receive key
Auto answer
In Fax ready mode, select 1 to 9 rings. (Requires optional handset
for ring)
Block junk fax
Ability to reject "junk fax" receptions
Remote diagnostics
Available
Second telephone jack
For connecting Telephone Answering Device (TAD) or second
phone.
On-hook dialing
Provides hands-free dialing for voice calls.
Hold
Melody: Not Available
Holding time: 5 minutes (works only if the handset is attached)
Call request
During sending or receiving, a voice conversation can be initiated
on the same call after each page is printed.
Copy mode
Single or multiple copies; up to 99, with sorting
Distinctive ring detection
Ability to answer on specific ring patterns. User selectable
Feature
Display
Automatic reduction
Half page reception
Out of paper reception
Closed network
Silent operation
Confirmation stamp
Automatically reduces incoming documents to fit on receive paper
Manual settings: 100%, 97%, 91%, 81%, 75%.
Combines half page fax messages onto a single page.
Receives up to 25 communications to memory if a Paper-Out,
Toner-Out, or Cover Open condition exists.
Proprietary network option
Disables the Operation Complete tone
Stamps transmit document while feeding.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 4
Service Manual for OF5800
Chapter 1 General Description
Report
User settings list
One-touch dial list
Speed dial list
Program one-touch list
Group number list
Function list
T.30 monitor
Confirmation Report
Activity journal
Cover page
SecureMail box list
SecureMail reception
message
Batch transmission box list
Batch transmission
document
Command list
Power failure report
Check message
Description
Prints current machine settings as programmed by the user.
Prints numbers stored in the one-touch keys.
Prints phone numbers stored in speed dial locations.
Prints numbers stored in programmable one-touch keys.
Prints groups stored in the autodialer.
Prints a program mode list showing user programming tree.
Prints a diagnostic procedural summary of the last fax
communication; used for technical diagnostics.
Transmit Confirmation Report (TCR) or Receive Confirmation
Report (RCR); User selectable on/off.
Prints a cumulative total of the last 50 transmissions or receptions;
user selectable as manual or automatic.
Transmit cover page showing date, receiver’ s and sender’ s
names, and a 40-character user-programmable message.
SecureMail boxes with owners’ names.
Notifies mailbox owners of SecureMail receptions.
Batch transmission boxes stored with remote fax number and
transmit starting time
Print the documents stored in the batch transmission box
Shows the delayed and pending commands.
Prints if any documents in memory were erased due to power
failure
Prints if communication error occurs; accompanied by audible
alarm.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 5
Service Manual for OF5800
Chapter 1 General Description
Item
Scanning resolution
Scanning area
Scanning reference point
Document Contrast
Grayscale
Document feeder capacity
Original document feeding
direction
Document scan time
Primary Resolution
Document Skew
Specifications / Comments
Horizontal: 12 dots/mm (304.8 dpi)
Vertical: 15.4, 11.55, 7.7, 3.85 lines/mm
Top of Page: -2mm +/- 4mm
Bottom of Page: +/- 3mm
Center of page
Compensation for normal, dark, or light documents
64 level grayscale (Diffusion and Dither)
50 sheets of 20lb bond paper
Face up
Normal: 1.7 sec/page
Fine: 3.4 sec/page
Sfine: 6.8 sec/page
Normal, Fine, Sfine, or Grayscale; user selectable
+/- 1%
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 6
Service Manual for OF5800
Chapter 1 General Description
Item
Printing resolution
Printing method
Developer
Fusing method
Toner yield
Print area
Printer reference
Paper cassette capacity
Receive paper tray capacity
Auto reduction rate
Printer warm up time
Specifications / Comments
Laser diode beam scanning
Horizontal: Fax 609.6 dpi
Vertical: Fax 586.7 dpi
One-component non-magnetic toner xerographic printer
One-component developer
Heat roller
Starter kit: 3,600 pages
Supply kit: 5,500 pages
* All yields are based on 4% document coverage.
Top margin: 4 mm
Bottom margin: 4 mm
Left margin
Paper cassette: 500 sheets, letter only
Multi-purpose tray: 150 sheets, letter or legal
100 sheets
97.5% to 70% at 2.5% intervals when auto reduction is selected.
Under 40 seconds (when in Power Save Mode)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 7
Service Manual for OF5800
Chapter 1 General Description
Specifications / Comments
1 Megabyte - 78 pages
Optional memory upgrade: Up to three, 2 MB upgrades can be
installed for a total of 6 MB. (each 2 MB upgrade provides an
additional 160 pages)
Document memory backup Standard Memory: 108 hours
with one upgrade card
with two upgrade cards installed: 36 hours
with three upgrade cards installed: 27 hours
Programmable data memory Lithium Battery: 5 year life
backup (SRAM)
Contents: All programmable machine parameters
Memory usage indication
LCD during document storage
Item
Document Memory
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 8
Service Manual for OF5800
Chapter 1 General Description
Item
Drum Cartridge
Toner Cartridge
Transfer unit
Fuser unit
Specifications / Comments
20,000 pages based on 4% document coverage
Starter: 3,600 pages
Supply: 5,500 pages
* All yield based on 4% document coverage
50,000 pages
50,000 pages
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 9
Service Manual for OF5800
Chapter 2 Machine Operations
To be provided at a later time.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 10
Service Manual for OF5800
Chapter 2 Machine Operations
The main control PCB controls the operations of all machine functions. Jumper JP1 on the main control
PCB controls the data memory back-up. Memory data that is backed-up in the event of a power failure
includes any stored documents.
Jumper JP2 on the main control PCB controls the programmable data memory back-up. Memory data that
is backed-up in the event of a power failure includes user programmed information such as the date, time,
TTI, autodialer, memory switches, etc. If the Passcode is forgotten, removing JP2 will clear all User
Settings.
NOTE: JP1, JP2, should remain in the "ON" position at all times. Be sure to check this on all replacement
boards.
Main control PCB block diagram
The main control unit controls all function of the machine. Following are its components:
Fax Engine
CPU -- The CPU is the core of the control section. It controls all other sections.
Scanner Control --- Processes the signal from the Charge Coupled Device (CCD).
Modem --- The modem facilitates modulation and demodulation of data for fax communication.
Memory (EPROM, SRAM, DRAM)
EPROM -- - The EPROM contains all program instructions for unit operation.
SRAM --- The SRAM, which is backed-up by a lithium battery, is used to store user programmed
information.
DRAM --- The DRAM, which is backed-up by a battery, is used to store memorized documents along with
being a buffer.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 11
Service Manual for OF5800
Chapter 2 Machine Operations
The NCU PCB provides the connection to the telephone line. It consists of the interface circuit, dial pulse
generator, ring signal detection and telephone control circuit.
NCU PCB block diagram
Major components of the NCU
CML relay - Connects the telephone line to the phone or fax. (CML means Connect Machine to Line)
S relay - Used to send dial pulse signals in pulse dialing.
OH detector - Detects the On-hook condition of the second telephone unit.
H relay - Connects the Tel1 and Tel2 lines to the fax machine.
CI Detector - A photo coupler that detects an incoming ring. (CI means Call Indicator)
Voltage Circuit - Supplies 24 volts to the relays
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 12
Service Manual for OF5800
Chapter 2 Machine Operations
The power supply unit receives the input line voltage and converts it to output voltages of +5 VDC, +24
VDC,+12 VDC, and -12 VDC.
If an over current condition is sensed in the secondary circuit, power is interrupted.
The power supply unit has three output connectors. The following table shows the connector outputs: CN1
to the Printer Mechanical Control PCB, CN2 to the Fuser Heater, and CN3 to the Main Control PCB.
CN1 Printer Mechanical Control PCB
Pin No.
1
2
Output
+24V
GND
CN2 Fuser
Pin No.
Output
CN3 Main
Control
PCB
Pin No.
1
Output
+24V
1
N
3
GND
2
N.C
2
+24V
3
GND
4
+5V
5
H.L
3
L
4
GND
5
+12V
6
-12V
7
+5V
8
+5V
Image and programmed data is backed-up in the event of a power failure.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 13
Service Manual for OF5800
Chapter 2 Machine Operations
The CCD (Charge Coupled Device) includes the photo sensitive device, charge transfer registers and
output stage. The photo sensitive device is a MOS capacitor. It receives light which is reflected from the
surface of the document through the lens and converts the received light energy into a series of electrical
signals. These signals are then stored as a charge. The charge transfer registers send the signals
sequentially to the output stage which converts them into appropriate voltages representing black and
white images.
The output stage sends voltages to the Main Control PCB for further processing.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 14
Service Manual for OF5800
Chapter 2 Machine Operations
2.6.1 Sensor Locations
2.6.2 Sensor Descriptions
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 15
Service Manual for OF5800
Chapter 2 Machine Operations
The following illustration shows the relative positions of the machine's sensors
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 16
Service Manual for OF5800
Chapter 2 Machine Operations
The following table gives a brief description of each sensor and its function.
A
B
C
D
E
F
G
H
Sensor
Document Sensor 1
Document Sensor 2
Paper Exit Sensor
Paper Sensor 2
Code
DS1
DS2
PC3
PC1
Sensor Type
Photo interrupter
Photo interrupter
Photo interrupter
Photo interrupter
Paper Sensor
Paper Sensor/Cassette
Sensor/
Rx Interlock
Tx Interlock
PS
PS/C
Photo interrupter
Photo interrupter
Detects
Presence of document in feeder
Leading and trailing edge of doc.
Detects jam at paper exit.
Detects paper feeding out of
tray/cassette
Presence of paper in tray
Presence of recording paper
RXIL
TXIL
Micro switch
Micro switch
Printer cover open
Scanner cover open
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Service Manual for OF5800
Chapter 2 Machine Operations
1. Fan Motor
2. Lower Fusing Roller
3. Paper Exit Sensor
4. Heater Lamp
5. Upper Fusing Roller
6. Paper Exit Roller
7. Toner Cartridge
8. Print Head Unit
9. Paper Lift-Up Plate
10. Paper Cassette Sensor
11. Paper Pick-up Roller
12. Paper Feed Roller
13. Paper Sensor
14. Paper Transfer Roller
15. Paper Take-up Sensor
16. Paper Take-up Roller (Tray)
17. Image Transfer Roller
18. Drum Cartridge
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Service Manual for OF5800
Chapter 2 Machine Operations
2.8.1 Document Detection
2.8.2 Document Separation
2.8.3 Document Transport
2.8.4 Document Scanning
2.8.5 Document Discharge
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Service Manual for OF5800
Chapter 2 Machine Operations
When a document is placed into the document feeder, Document Sensor 1 (DS1) is activated.
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Service Manual for OF5800
Chapter 2 Machine Operations
Document separation is the process that allows a muliti-page document to feed through the scanner one
page at a time. Separation occurs through the action of the separator roller and retard roller.
As shown in the illustrations, documents in the feeder are pressed against the separator roller. The bottom
document is separated from the remaining documents by the friction of the retard roller.
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Service Manual for OF5800
Chapter 2 Machine Operations
Following document separation, the feed roller advances the document. As it advances, the leading edge
of the document activates the Document Sensor 2(DS2). Once DS2 is activated, the feed roller continues
to rotate until the document reaches the scan wait position. The machine uses the distance from DS2 to
the scan wait position and the diameter of the feed roller to determine the number of rotations necessary
to feed the document to the scan wait position.
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Service Manual for OF5800
Chapter 2 Machine Operations
When the document reaches the scan wait position, the machine waits for the next command. It will start
scanning the document when either the start or copy key is pressed. The light from the scanner lamp
strikes the face of the document and is reflected into the lens through mirrors A, B, and C. In case the light
intensity along the length of the scanner lamp is not uniform, shading compensation is provided to ensure
even illumination.
As the reflected image passes through the lens, it is focused onto the charged coupled device(CCD). The
CCD then converts the dark and light areas of the image into electrical impulses, or image data. Circuits
on the main control PC board encode the image data and send it to the modem where it is modulated. The
modulated signal is then placed onto the telephone line by the NCU.
When DS2 detects the trailing edge of the document, the image signal output is turned off. The scanner
continues to remain active for a few more seconds in case there is another document to follow.
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Service Manual for OF5800
Chapter 2 Machine Operations
The scanned document is discharged through the document exit by the exit press roller.
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Service Manual for OF5800
Chapter 2 Machine Operations
2.9.1 Recording Paper Feed Path
A sheet of the recording paper is separated from the remaining paper by the friction of the pickup roller.
The paper is moved along the paper guide until it reaches the platen roller. It is then fed by the rotation of
the platen roller.
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Service Manual for OF5800
Chapter 2 Machine Operations
Incoming data is received from the telephone line by the NCU and sent to the main control PC board. The
modem, located on the main control board, demodulates the data.
The data is then sent to the printer for image processing.
The image processing is roughly divided into the following steps:
1.
2.
3.
4.
5.
Drum Charging
Drum Exposure
Development
Image Transfer
Fusing
Please see the following pages for additional explanation of the before mentioned processes.
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Service Manual for OF5800
Chapter 2 Machine Operations
The PC Drum is charged with static electricity before laser exposure. The Rotating Charge Brush and
the Precharge-film are used to charge the surface of the drum.
The rotating brush and the Precharge-film charging generate ozone in the printer. Because the charge
is placed directly on the PC Drum, it can be charged by a low voltage. At the same time, the PC Drum
can be evenly charged.
The Precharge-film supplies the charge to the Rotating Charge Brush to improve the charging
efficiency.
The Rotating Charge Brush is turned by the Main Motor.
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Service Manual for OF5800
Chapter 2 Machine Operations
A electrostatic latent image is made by the laser beam emitted from the Print Head Unit.
Sub-scanning Direction (vertical)
When the printer receives the PRINT signal, the Polygon Motor and the Main Motor rotate and paper is fed
into the printer.
The printing in the sub-scanning direction starts when the PWB-P sends the VIDEO signal to the Printer
Head at a specified time after the leading edge of the paper activates the Paper Sensor (TOD signal).
The print starting position of the 2nd line is determined by delaying the VIDEO signal.
In the scanning direction (horizontal)
The SOS (Start Of Scan) Sensor is installed on the Laser Diode Drive (PWB-D) to synchronize the laser
timing for each scan line.
NOTE: Do NOT clean the lenses or mirrors in the Print Head Unit.
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Service Manual for OF5800
Chapter 2 Machine Operations
Toner is applied to the electrostatic image on the PC Drum. A toner image is created on the
drum surface.
Part Name
1. Toner Hopper
2. Toner Agitating Screw
3. Toner Transport Roller
4. Doctor Blade
5. Sleeve Roller
6. Resin Seal
7. Bias Seal
8. PC Drum
Function
Contains toner.
Agitates the toner in the Toner Hopper and sends the toner to
the Toner Transport Roller.
Transports the toner to the Sleeve Roller.
Spreads a thin, even coat of toner over the Resin Sleeve. The
toner is negatively charged when passing between this Blade
and the Resin Sleeve.
Rotates the Resin Sleeve.
Carries the toner to the PC Drum surface for development.
Collects the toner remaining on the Resin Sleeve and
neutralizes charge.
Exposed to laser to create a latent image and rotates to carry
the developed image to the paper surface.
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Service Manual for OF5800
Chapter 2 Machine Operations
An image transfer roller system is used to transfer the toner image from PC Drum to the paper.
The transfer charge (+3.2KV) is passed through the transfer roller onto the receive paper, which pulls the
toner from the drum onto the receive paper.
NOTE: Do NOT clean the Image Transfer Roller with solvent. Use a dry cloth.
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Service Manual for OF5800
Chapter 2 Machine Operations
2.10.5.1 An Overview
2.10.5.2 Fusing Temperature Control Circuit
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Service Manual for OF5800
Chapter 2 Machine Operations
The toner image transferred to the paper is securely fixed by a heat roller fusing system. The toner image
is fused by Upper Fusing Roller heated by the Heater Lamp, and securely fixed by the pressure between
the Upper and Lower Fusing Rollers.
A Thermistor (TH1) detects and controls the Upper Fusing Roller temperature.
The Thermal Fuse (TF1) opens when the temperature becomes approx. 133°C and shuts down the power
to the Heater Lamp.
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Service Manual for OF5800
Chapter 2 Machine Operations
The Thermistor (TH1 detects the surface temperature of the Upper Fusing Roller and inputs that analog
voltage into IC1-77. Corresponding to this data, the Heater Lamp ON/OFF signal is output from IC1-54,
causing the Heater Lamp (H1) to turn ON or OFF to control the fusing temperature.
If the Heater Lamp is still on after the Thermistor detects a high temperature malfunction (the surface
temperature of the Upper Fusing Roller exceeds 200 °C), the signal from IC1-75 changes from H to L to
turn OFF the Heater Lamp.
1. Warm Up - After the initialization of the printer, warm up of the printer starts and the Heater Lamp turns
ON until the temperature of the Upper Fusing Roller reaches approx. 172 °C.
2. Standby - In standby mode, the temperature of the Upper Fusing Roller is maintained at 156 °C. After 3
minutes, the printer turns to power save mode. The fuser is kept at low temperature.
3. Print Cycle - When the printer obtains the printing command from its controller, the Upper Fusing Roller
is maintained at 172 °C.
4. Standby at Low - The Upper Fusing Roller is maintained at temperature 112 °C.
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Service Manual for OF5800
Chapter 2 Machine Operations
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Service Manual for OF5800
Chapter 2 Machine Operations
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Service Manual for OF5800
Chapter 2 Machine Operations
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Service Manual for OF5800
Chapter 2 Machine Operations
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Service Manual for OF5800
Chapter 2 Machine Operations
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Service Manual for OF5800
Chapter 2 Machine Operations
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
The OKIFAX 5800 features maintenance modes for machine adjustment. Each mode is listed below along
with the command used to activate the mode and a brief functional description.
Set or Clear Machine Parameters
Used to set or clear machine parameters.
Set or Clear Memory Switches
Used to set or clear memory switches.
Clear Programmed Data / User Settings
Erases user-programmed information (date, time, TTI, autodialer, etc.)
and any documents stored in memory.
All RAM Clear
Erases same information as "Clear Programmed Data / User Settings"
function along with resetting all of the machine parameters, memory
switches and unique switches to factory defaults.
Set or Clear Unique Switches
Used to set or clear Unique switches.
Print T.30 Monitor
Prints a procedural summary of the last fax communication.
Print Program Mode List
Prints a list of the unit’ s programming modes.
Test Modes
Allows the technician to perform a series of diagnostic tests.
Print Machine Parameter, Memory Switch, and Unique Switch List
Prints a list of the machine switch settings showing the default settings
and current settings.
Factory Function
Allows the technician to perform a series of diagnostic tests.
Telephone Circuit Test Modes
Allows the technician to perform a series of diagnostic tests.
PROGRAM, *, 0
PROGRAM, *, 1
PROGRAM, *, 2
PROGRAM, *, 3
PROGRAM, *, 4
PROGRAM, *, 5
PROGRAM, *, 8
PROGRAM, *, 9
PROGRAM, *, A
PROGRAM, *, B
PROGRAM, *, C
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
3.2.1 Setting the Machine Parameters
3.2.2 Clearing the Machine Parameters
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
These switches are used to program internal machine parameters. The primary back up battery maintains
these settings if power is lost.
1. From standby, press PROGRAM, *,0.
2. Press ENTER.
3. Select the desired parameter by pressing a one-touch key plus a number on the keypad. For example,
to access parameter B:1,press "B" plus the number "1" on the numeric keypad.
4. Press ENTER.
(The bits are numbered 7 through 0. Bit 7 is left most bit.)
5. To navigate through the Parameter settings:
Press "<" key to move the cursor to the left.
Press ">" key to move the cursor to the right.
Press the 0 or 1 on the numeric keypad to change the bit value.
Press ENTER to save the setting of the displayed Parameter and advance to the next Parameter.
(Continue pressing ENTER until the desired Parameter is shown in the display. Be sure to press ENTER
after each Parameter is programmed to save the new setting.)
Press STOP to return the unit to standby.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Resets the machine parameters to factory defaults.
1. From standby, press PROGRAM, *, 0 PROGRAM.
2. Press ENTER.
3. Press ENTER. The machine parameters will reset to ractory defaults.
Note: To finish the operation without clearing the parameters, press STOP.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Factory Setting Only
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Adjustment
Usage / Comments
7
6
Initial
Setting
0
1
Non-loaded cable
compensation (TX)
5
4
0
1
Non-loaded cable
compensation (RX)
0:
0 db
0:
0:
0 db
0:
3
2
1
0
0
0
0
0
Factory use only
Bit
0:
4 db
1:
0:
4 db
1:
1:
8 db
0:
1:
8 db
0:
1:
12 db
1:
1:
12 db
1:
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
1
0
Initial Setting
1
0
1
0
1
0
0
0
Adjustment
Factory use only
Factory use only
Factory use only
Factory use only
DTMF output level attenuation
Usage/Comments
See table below
Machine Parameter A:2 ... DTMF output level attenuation -- (Factory default is -8 dB).
Attenuation
0 dB
1 dB
2 dB
3 dB
4 dB
5 dB
6 dB
7 dB
8 dB
9 dB
10 dB
11 dB
12 dB
13 dB
14 dB
15 dB
Bit 3
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
Bit 2
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
Bit 1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
Bit 0
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Factory use only
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Factory use only.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Factory use only
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
3.3.1 Setting the Memory Switches
3.3.2 Clearing the Memory Switches
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
These switches are used to program internal machine parameters. The primary back up battery maintains
these settings if power is lost.
1. From standby, press PROGRAM, *, 1.
2. Press ENTER.
3. Select the desired parameter by pressing a one-touch key plus a number on the keypad. For example,
to access memory switch B:1, press "B" plus the number "1" on the numeric keypad.
4. Press ENTER.
(The bits are numbered 7 through 0. Bit 7 is left most bit.)
5. To navigate through the Parameter settings:
Press "<" key to move the cursor to the left.
Press ">" key to move the cursor to the right.
Press the 0 or 1 on the numeric keypad to change the bit value.
Press ENTER to save the setting of the displayed Parameter and advance to the next Parameter.
(Continue pressing ENTER until the desired Parameter is shown in the display. Be sure to press
ENTER after each Parameter is programmed to save the new setting.)
Press Stop to return the unit to standby.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Resets the memory switches to factory defaults.
1. From standby, press PROGRAM, *, 1, PROGRAM.
2. Press ENTER.
3. Press ENTER. The memory switches will reset to factory defaults.
Note: To finish the operation without clearing the memory switches, press STOP or PROGRAM.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
The following table provides a quick reference to the memory switches.
Group A Dialer
A:0
CED detection
Dial tone detection
Phone line type
A:1
PBX mode dial pause
A:2 through A:4
Factory use only
A:5
Ring signal detect time
Number of rings
Dual ring detection
Long ring detection
Ring frequency
detection
B:2
Data signaling rate
V17/V33(DCS)
Set remote machine
receiving direct.
European date format
on TTI.
TTI transmit
ECM response time
ECM error retransmit.
Interval between DCS
and TCF.
B:6 through B:9
Factory use only
B:3
A:6 through A:9
Factory use only
Group B: Transmission
B:1
B:0
Busy tone detection
The time between CFR
Fallback pattern
and transmission of
Overseas mode
data.
V.29 echo protect tone Interval between DCS
Maximum transmit
and TCF.
speed
Output attenuation
when individual
autodialer attributes set.
B:4
Factory use only
Group C: Reception
C:0
Data error rate
pause one second after
sending CED.
Receive speed
B:5
Program individual
autodialer attributes.
Relay broadcast
Proprietary handshake.
Sending RTC signal
when transmission is
canceled.
Cancel redial if
transmission error
occurs.
Action after EOR signal.
C:1
C:2 through C:9
T1 timer
Factory use only
DIS/DTC expand frame
transmit.
G3 echo receive.
Group D: Reception
D:0
Number of HDLC end
flags.
Carrier detection level.
D:4
Silent Detection
Sensitivity
Group E: Scanner
E:0
Background level.
Effective scan width.
Document TX length
limit.
D:1
EYE-Q check level at
7200 bps.
EYE-Q check level at
9600 bps.
EYE-Q check level at
12000 bps.
EYE-Q check level at
14400 bps.
D:5 through D:9
Factory use only
D:2
EYE-Q slice level.
Check EYE-Q.
EYE-Q check level at
2400 bps.
EYE-Q check level at
4800 bps.
D:3
Factory Use Only
E:1 through E:9
Factory use only.
Group F: Printer
F:0 through F:9
Printer Settings
Group G: Remote Reception and Tad interface
G:1
G:2
G:0
CML relay off timer after Off-hook/on-hook detect CNG detection.
dialing.
time (remote reception). Switch-hook time.
DTMF tones heard
Off-hook/on-hook detect
through handset.
time.
Switch to fax upon TAD
disconnect.
Remote reception from
fax handset.
G:4
G:5 through G:9
CNG detect period after Factory use only
TAD begins playing
OGM.
CNG detect period after
TAD answers.
Group H: Operation
H:0
H:1
H:2
G:3
Silent detection time.
H:3
Display error line.
Total line monitor.
Secure Mail notification
Sort autodialer printout.
Print check message if
power is lost.
Print page if error
occurs during memory
transmission.
Print check message.
T.30 monitor auto print if
error will occur.
T.30 monitor auto print.
display modem speed.
Print transaction
Factory use only.
duration.
Erase polled document.
Print TCR after batch
transmission.
Memory Switch A:0 - dialer
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Factory use only.
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Chapter 3 Adjustment Procedures
Bit
7
6
5
4
Initial Setting
0
1
1
0
Adjustment
Factory use only
Ring signal detect time
3
0
Number of rings
0: 1 ring
1: 2 rings
2
0
1
0
0
1
Dual ring detection:
0:No
1:Yes
Long ring detection:
0:No
1:Yes
Ring frequency
detection
0:No
1:Yes
Usage / Comments
Sets the time an incoming ring will not be
detected after hanging up in the Fax/Tel Ready
mode.
654
1 1 0 800 ms.
1 1 0 700 ms.
1 0 1 600 ms.
1 0 0 500 ms.
0 1 1 400 ms.
0 1 0 300 ms.
0 0 1 200 ms.
0 0 0 100 ms.
Sets the number of rings in the Fax/Tel Ready
mode. Incoming calls are answered according
to this setting regardless or the number of rings
chosen in the User Settings.
When enabled, the unit is able to auto answer
an incoming ring with an off time of 120 600ms.
Allows the unit to respond to an incoming ring if
the ring on-time is longer than two seconds.
When disabled, the unit will not check the ring
frequency of incoming rings.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
3
2
1
0
-15
dB
1
1
1
1
-14
dB
1
1
1
0
-13
dB
1
1
0
1
-12
dB
1
1
0
0
-11
dB
1
0
1
1
-10
dB
1
0
1
0
-9
dB
1
0
0
1
-8
dB
1
0
0
0
-7
dB
0
1
1
1
-6
dB
0
1
1
0
-5
dB
0
1
0
1
-4
dB
0
1
0
0
-3
dB
0
0
1
1
-2
dB
0
0
1
0
-1
dB
0
0
0
1
-0
dB
0
0
0
0
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Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
Initial Setting Adjustment
0
Program individual
autodialer attributes.
0: No
1: Yes
6
0
5
0
4
3
2
0
0
0
1
1
1
1
Relay broadcast
0: No
1: Yes
Proprietary handshake
0: No
1: Yes
Factory use only
Factory use only
Sending RTC signal
when transmission is
canceled
0: Yes
1: No
Cancel redial if T.4.1 or
T4.4 error occurs.
0: Yes
1: No
Usage / Comments
Allows individual setting of memory switches
B:0 as attribute 1, B:1 as attribute 2 and B:2 as
attribute 3 and B:3 as attribute 4 when
one-touch and speed dial locations are
programmed.
Enable the OKIFAX 5800 proprietary
handshaking protocol.
RTC signal is sent at the end of the
transmission. when set at "0", the unit will send
the RTC if the tx is canceled. No error will
occur. When set at "1", an error will occur
because RTC will not be sent at the end of a
canceled transmission.
Cancel redial if T.4.1 or When set at "0" if a T.4.1 or a T.4.4 error
T.4.4 error occurs.
occurs, the unit will not retry the transmission
0: Yes
1: No
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Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
Initial Setting
0
6
5
4
3
2
0
1
0
0
1
1
0
0
1
Adjustment
Number of HDLC end
flags.
Factory use only
Group Delay Equalizer
0:No
1:Yes
Digital Cable Equalizer
0:Free
1:Hold
Carrier detection level
0: -43/48 dB
1: -47/52 dB
Usage / Comments
Defines the number of HDLC end flags.
Setting the switch to "1" increases the
receive sensitivity.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
Initial Setting
0
6
1
5
4
3
2
1
0
0
0
1
0
1
0
Adjustment
EYE-Q slice level
0: Disable
1: Enable
Check EYE-Q
0:No
1:Yes
Usage / Comments
Setting this bit to "1" enables memory switch
D:2,bits 0-3 and memory switch D:1, bits
0-7, and enables EYE-Q check Adjustment.
0: Line condition status (EYE-Q) is not
checked after checking TCF.
1: Line condition status (EYE-Q) is checked
after checking TCF.
Factory use only.
Factory use only.
EYE-Q check level at 2400
bps
EYE-Q check level at 4800
bps
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
1
Initial Setting
0
0
0
0
0
0
0
0
0
Adjustment
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Delete receive echo of
CFR at the receiver side
0:No
1:Yes
Expand FSK receive time
after detecting flat
0: 3.3 seconds
1: 10 seconds
Usage / Comments
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Chapter 3 Adjustment Procedures
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
Initial Setting
0
0
0
0
0
1
1
0
0
1
Adjustment
Usage / Comments
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Background level
The background level measures the reflective
0: Automatic
ability of scanned documents. Performed with
1: Fixed
each transmission or copy function.
Effective scan width
0: Q4 = 208 mm (8.2") Default
1: A4 = 216 mm (8.5") Full width (edge to edge)
(The unit must be turned off, then on, for this change to take effect).
Document TX length
Setting to unlimited will override document jam
limit
sensing.
0: Unlimited
1: 1 meter
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
6
Initial Setting
0
1
5
0
4
3
0
0
Adjustment
Factory use only
CML relay off time after
dialing.
0: 1 sec.
1: 200 ms.
DTMF tones heard
through handset.
0: No
1: Yes
Factory use only
Factory use only
Usage / Comments
When dialing from the keypad, phone line
noise may occur as the CML relay switches on
and off. Set this witch to '0" to avoid this.
Determines if DTMF tones are produced
through the handset in off-hook dialing.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit Initial Setting
7
0
6
0
5
4
0
0
3
1
2
1
1
1
0
0
Adjustment
Display error line
0: No
1: Yes
Total line monitor
0: No
1: Yes
Factory use only
Sort autodialer printout
0: Sort by autodialer
location
1: Sort by location ID
Print check message if
power is lost
0: No
1: Yes
Print page if error
occurs during memory
transmission.
0: No
1: Yes
Print check message
0: No
1: Yes
Stop printing check
message for a memory
tx by pressing the stop
key.
0: No
1: Yes
Usage / Comments
The number of error lines contained in the
receive data will be shown in the LCD.
Allows fax communication to be heard through
the monitor speaker.
Specifies how entries on autodialer printouts are
sorted.
In the event of two power losses in a 40 hour
period, documents will be lost. When power is
restored, a check message will print.
For easy identification, the first page of a
document stored for memory transmission will
print along a check message if an error occurs
during memory transmission.
To notify the user of an error, a check message
can be printed if a communication error occurs.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
Initial Setting
0
0
0
0
1
1
1
1
0
0
Adjustment
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
T.30 monitor auto print if
error occurs.
0: No
1: Yes
T.30 monitor auto print.
0: No
1: Yes
Display modem speed
0: No
1: Yes
Usage / Comments
The T.30 monitor will only print after a
communication error occurs.
Enabling this switch causes the unit to print a
T.30 monitor report after each communication.
The transmit/receive speed is displayed in the
LCD.
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Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
1
Initial Setting
0
0
0
0
0
0
1
0
1
Adjustment
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Erase polled document
0: No
1: Yes
Print TCR after the
broadcast transmit
0: No
1: Yes
Usage / Comments
Determine if a document stored for polling is
erased after being polled.
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Service Manual for OF5800
Chapter 3 Adjustment Procedures
User programmed information such as autodialer entries, date, time, Transmit Terminal Identifier (TTI),
Subscriber ID, etc., are stored in the unit's Random Access Memory (RAM). The primary back up battery
maintains these settings if power is lost.
This function does not clear the soft parameters. Therefore, this setting is useful to reset the user
programmed information but leave specific parameters configured for a particular telephone system, etc.
Note: If desired, the All RAM Clear setting can be used to erase all user programmed information, all
documents in memory, and reset the memory switches to factory defaults. For information on the All RAM
Clear setting, see the next section.
1. To clear programmed data and user settings, from standby, press Program, *, 2.
2. Press ENTER.
Note: To finish the operation without performing initialization, press STOP or PROGRAM.
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Chapter 3 Adjustment Procedures
The All RAM Clear setting will erase all user programmed information, all documents in memory, and reset
the memory switches to factory defaults. This feature may also be used to try and clear a machine
malfunction or lock up. If possible, when the All RAM Clear is used to reset a malfunction or lock up, it is
advisable to print the machine settings, one-touch and speed dial listings to help in reprogramming this
information.
1. To perform an All RAM Clear, from standby, press PROGRAM, *, 3.
2. Press ENTER.
Note: To finish the operation without performing RAM clear, press STOP or PROGRAM.
Note: This setting does not clear the Life Monitor
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Chapter 3 Adjustment Procedures
This function allows the user to configure an individual one-touch or speed dial entry with the settings
shown in Memory Switches B:0, B:1, and B:2
To set the individual attributes:
1. Change memory switch B:5, bit 7 to a "1". (See setting 3.3.1 Setting the Memory Switches for more
information on changing Memory switch B:5.)
2. When the function is enabled, an "Attribute" option is added to the autodialer programming steps. As a
one-touch or speed dial location is programmed, an extra step showing Attribute 1, Attribute 2, and
Attribute 3 are added as the last step.
3. Set the individual bit positions as shown in the following tables. To change a setting, press the
one-touch key "<" or ">" key until the cursor is below the desired bit position; then press "1" or "0" to make
the change.
Bit
3
2
1
0
-15
dB
1
1
1
1
-14
dB
1
1
1
0
-13
dB
1
1
0
1
-12
dB
1
1
0
0
-11
dB
1
0
1
1
-10
dB
1
0
1
0
-9
dB
1
0
0
1
-8
dB
1
0
0
0
-7
dB
0
1
1
1
-6
dB
0
1
1
0
-5
dB
0
1
0
1
-4
dB
0
1
0
0
-3
dB
0
0
1
1
-2
dB
0
0
1
0
-1
dB
0
0
0
1
-0
dB
0
0
0
0
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Chapter 3 Adjustment Procedures
3.8.1 Setting the Unique Switches
3.8.2 Clearing the Unique Switches
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Chapter 3 Adjustment Procedures
These switches are used to program internal machine parameters. The primary back up battery maintains
these settings if power is lost.
1. From standby, press PROGRAM, *, 4.
2. Press ENTER.
3. Select the desired unique switch by pressing a one-touch key plus a number on the keypad. For
example, to access parameter B:1, press "B" plus the number "1" on the numeric keypad.
4. Press ENTER.
(The bits are numbered 7 through 0 -- - bit 7 is left most bit.)
5. To navigate through the unique switch settings:
Press "<" key to move the cursor to the left.
Press ">" key to move the cursor to the right.
Press the 0 or 1 on the numeric keypad to change the bit value.
Press ENTER to save the setting of the displayed unique switch and advance to the next switch.
(Continue pressing ENTER until the desired unique switch is shown in the display. Be sure to press
ENTER after each unique switch is programmed to save the new setting.)
Press STOP to return the unit to standby.
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Chapter 3 Adjustment Procedures
Resets the unique switches to factory defaults.
1. From standby, press PROGRAM, *, 4, PROGRAM.
2. Press ENTER.
3. Press ENTER. The Parameters will reset to factory defaults.
Note: To finish the operation without clearing the unique switches , press STOP or PROGRAM
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Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
1
0
Initial Setting
0
0
0
0
0
0
0
0
Adjustment
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Call request upon
memory overflow while
receiving two or more
pages.
0: No
1: Yes
Usage / Comments
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Chapter 3 Adjustment Procedures
Bit
7
6
5
4
3
2
1
0
Initial Setting
0
0
0
0
0
0
0
1
Adjustment
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Factory use only
Hyper Fine resolution
0: No
1: Yes
Usage / Comments
When set at "1" Super fine(SFine) resolution
changes to Hyper fine(I-Fine) resolution.
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Chapter 3 Adjustment Procedures
Bit Initial Setting
7
0
6
1
5
1
4
0
3
1
2
1
1
1
0
1
Adjustment
Usage / Comments
Factory use only
Smoothing in 300x400
dpi mode
0: No
1: Yes
Smoothing in SFine
receive mode
0: No
1: Yes
Smoothing in Fine
receive mode
0: No
1: Yes
Smoothing in Fine copy
mode
0: No
1: Yes
Smoothing in Normal
receive resolution
0: No
1: Yes
Smoothing in Normal,
Fine and SFine
resolutions in rx mode
0: No
1: Yes
Smoothing in Normal,
Fine and SFine
resolutions in copy
mode
0: No
1: Yes
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Chapter 3 Adjustment Procedures
Bit
7
6
5
4
Initial Setting
0
0
0
1
3
2
1
0
0
0
0
0
Adjustment
Factory use only
Factory use only
Factory use only
Print pages upon
running out of toner
0: No
1: Yes
Factory use only
Factory use only
Factory use only
Factory use only
Usage / Comments
When the Low Toner alarm occurs, this switch
determines if the unit will continue to print an
additional 50 pages.
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Bit
7
6
5
4
3
2
1
0
Initial Setting
0
0
0
0
1
1
0
1
Adjustment
Printer auto shut off
time
Usage / Comments
Time until the power supply turns the fusing unit
off after printing has completed
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Bit
7
6
5
4
3
2
1
0
Initial Setting
0
0
0
0
0
0
1
1
Adjustment
Printing Density
Usage / Comments
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Bit Initial Setting
7
0
6
0
5
4
3
2
1
0
0
0
0
0
0
0
Adjustment
Control current for
image transfer
Usage / Comments
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See Section 4.16 for an explanation of these two switches
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Factory use only
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Factory use only
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Bit Initial Setting
7
0
6
5
0
0
4
3
2
1
0
1
1
1
1
0
Adjustment
Flash key On/Off time
Usage / Comments
Sets the flash time
when the Flash key is
depressed.
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Factory use only
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Bit Initial Setting
7
0
6
2
5
4
2
0
3
2
1
0
0
0
0
0
Adjustment
Factory use only
LCD error message
0: Remains in LCD
1: Returns to standby
Buffer/Keypad volume
Usage / Comments
After an error message has printed, the setting of
this switch determines if the error message will
remain in the display
Factory use only
Factory use only
Factory use only
Factory use only
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Factory use only
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To print the T.30 monitor, press PROGRAM, *, 5. After printing, the unit will return to standby.
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This mode causes the unit to print a summary list of the unit's programming modes. To print the program
mode list, press PROGRAM, *, 8. After printing the unit will return to standby.
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This mode offers the ability to print a test pattern and monitor certain unit output functions. Included are life
monitor, and life monitor clear, printer test, stamp test, and a background level setting.
1. Press PROGRAM, *, 9 to enter the test mode. Press PROGRAM to scroll through the test modes.
2. Press ENTER to select the desired test mode.
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The life monitor displays the current software version and the total number of pages scanned, printed, and
transmitted.
1. Press PROGRAM, *, 9 , ENTER.
2. Press One-touch A-D to select the desired display. Press STOP to exit the test mode.
NOTE: The following options are available:
One-touch A = displays software version*
* If option boards are installed, press 0 for the unit itself; 1 (and 2) are for installed board revisions
One-touch B = displays total pages scanned
One-touch C = displays total pages printed
One-touch D = displays total pages transmitted
One-touch E = displays drums replaced count
One touch F = displays current drum count
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The life monitor keeps a count of the pages scanned, printed and transmitted. This mode clears the page
counter in the Life Monitor.
1. Press PROGRAM, *, 9, PROGRAM.
2. Press ENTER.
3. Press ENTER. The counters will be reset.
Note: To complete the operation without performing initialization, press STOP or PROGRAM.
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The Printer Test mode offers two different tewt pattrns as shown below.
1. Press PROGRAM, *, 9, PROGRAM, PROGRAM, then press ENTER.
2. Press A or B to select the desired pattern.
The selected pattern will print continuously.
Press STOP to cancel the printing.
3. To select another pattern, repeat the step 2.
Or press STOP to exit the printer test mode.
4. Press STOP to return to standby.
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This mode tests the operation of the stamp.
1. Insert one sheet of paper into the document feeder of the fax machine.
2. Press PROGRAM, *, 9, PROGRAM, PROGRAM, PROGRAM, then press ENTER, and then START.
The page will be stamped while it is fed through the document feeder.
3. Press STOP to return to standby.
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The background level is an established threshold used to help measure the reflective ability of a scanned
document. This threshold can change if the scanner lamp, CCD, or the ballast is replaced; therefore this
mode should be used to reset the threshold when these items are changed. The All RAM Clear function
can also be used to reset the background level, however, the Set Background Level mode allows the level
to be set without erasing memory contents.
1. Insert white paper in the document feeder of the fax machine.
2. Press PROGRAM, *, 9, PROGRAM, PROGRAM, PROGRAM, PROGRAM, then press ENTER.
3. Press STOP to eject paper
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This function instructs the unit to print a list of the machine parameter, memory switch and unique switch
settings. The list shows the default and current settings for each. After printing, the unit returns to standby.
1. Press PROGRAM, *, A.
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This factory functions provide several machine tests including LED and LCD tests, a keypad test, memory
tests, a RTC test, and optional RS-232C serial port test.
1. Press PROGRAM, *, B.
2. To select the desired test mode, press A-H as indicated in the following list.
(A detailed explanation of each mode follows this list.)
One-touch A = prints a list of the Factory Functions)
One-touch B = LED test
One-touch C = LCD test
One-touch D = Key Panel test
One-touch E = SRAM check
One-touch F = DRAM check
One-touch G = RTC test
One-touch H = RS-232C port test( optional RS-232C port required)
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Press PROGRAM, *, B. Then press A. A list of the Factory Functions will print. After printing, the unit will
return to standby.
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1. Press PROGRAM, * , B. Then press B. All LEDs will turn on.
2. Press STOP to exit the test mode.
The following options are available:
PROGRAM = All LEDs will turn on.
< key = All LEDs will turn off.
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This mode displays two test patterns in LCD.
1. Press PROGRAM, *, B. Then press C.
The following options are available:
PROGRAM = All Dots turn on.
< key = All Dots turn off.
2. Press STOP to exit the test mode.
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1. Press PROGRAM, *, B. Then press D.
2. As each button on the keypad is pressed, a representative name as show in the table on the next page
will be displayed.
3. Press the STOP button twice to cancel the key panel test.
Key
AUTO ANSWER
LCD Indication
Auto Rx
MEMORY
TRANSMIT
REVIEW
COMMANDS
MODE
CONTRAST
<
>/PROGRAM
ENTER
CANCEL
BROADCAST
Memory Transmit
Key
LCD Indication
SPEED DIAL/TEL Speed
INDEX
REDIAL/PAUSE Redial
Review
HOLD
Hold
Mode
Contrast
<
>
Enter
Cancel
Broadcast
Flash
Monitor/Call
Stamp
Stop
Copy
Start
0 through #
COMMUNICATION
OPTIONS
GROUP DIAL
Com. Options
FLASH
MONITOR CALL
STAMP
STOP
COPY
START
Numeric keys 0
through #
One-touch keys A
through U8
Programmable
One-touch keys
P1 through P12
DIALING OPTIONS
Dialing Options
Group
P1 through P12
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This mode is used to test the SRAM memory where user programmed parameters such as date, time,
TTI, etc are stored. Note: When this test is executed, an All RAM Clear will be performed by the unit. The
All RAM Clear erases all user settings and resets all memory switches, machine parameters and unique
switches to factory defaults.
1. Press PROGRAM, *, B. Then press E.
The values FF, AA, 55, and 00 are written to, then read from, memory. The results are show in the
display. If the read/write test is successful, the display will show "OK" after each value.
If some portion of the read/write test fails the display will show "NG" after the failed value.
2. Upon completion, the unit will return to the standby mode.
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This mode is used to test the DRAM memory, or document memory.
Note: When this test is performed, an All RAM Clear will be performed by the unit. The All RAM Clear
erases all user settings and resets all memory switches, machine parameters and unique switches to
factory defaults. This is a read/write test that requires a few moments to complete.
Note: Perform a DRAM test whenever a memory upgrade is added to the unit.
1. Press PROGRAM, *, B. Then press F.
2. Enter numeric 1, 2, 3, 4, depending on the amount of DRAM in the unit. Please refer to the following
table:
1 = Standard 1 meg
2 = If upgrade is installed in upper connector
3 = If upgrade is installed in middle connector
4 = If upgrade is installed in bottom connector
The values FF, AA, 55, and 00 are written to, then read from, memory. The results are show in the
display. If the read/write test is successful, the display will show "OK" after each value.
If some portion of the read/write test fails, the display will show "NG" after the failed value.
Press STOP to exit the test mode.
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This test mode is not applicable to field service of the OKIFAX 5800.
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Chapter 3 Adjustment Procedures
This mode offers several internal tests and the ability to monitor certain unit output functions. Included are
relay tests, modem signal output monitoring, and DTMF output monitoring.
1. Press PROGRAM, *, C to enter the test mode. The tests are contained within three main menus.
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This mode tests the on/off operation of various relays and switches.
1. Press PROGRAM, *, C, ENTER. A list of abbreviations representing the various relays and switches
will appear in the display.
2. The one-touch keys are used to toggle the various relays and switches on and off as outlined below.
When a relay or switch is turned on, an asterisk(*) will appear to the left of the item’ s abbreviation in the
LCD. For example pressing A turns the CML relay on. An asterisk appears to the left of CML in the
display. Press the STOP button to exit the test modes.
Press the corresponding one-touch key to toggle the test item on or off.
One-touch key
A
B
C
Test function
CML relay -- on/off
H/L relay -- on/off
disable
One-touch key
D
E
F
Test function
S relay -- on/off
disable
Cont24V -- on/off
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Chapter 3 Adjustment Procedures
The tonal signal test permits the unit's output tones to be monitored. In order to monitor the tones, an
external monitoring device must be connected to the telephone line.
1 Press PROGRAM, *, C, PROGRAM, ENTER.
2. To output a desired tonal signal, press the corresponding one-touch key as shown in the following table.
For example, to monitor the 2100 Hz CED tone, press I. The output signal will begin. A different output
signal can be selected by pressing corresponding one-touch button.
Note: It may take several moments for output signal to change.
One-touch key
A
B
C
D
E
F
G
H
I
J
Test function
None (stop signal)
462 Hz tone
1080 hz tone
1300 Hz tone
1650 Hz tone
1700 Hz tone
1800 Hz tone
1850 Hz tone
2100 Hz tone
FSK White (All 0)
One-touch key
K
L
M
N
O
P
Q
R
S
Test function
FSK Black (ALL 1)
2400 bps
4800 bps
7200 bps (V.29)
9600 bps (V.29)
7200 bps (V.17)
9600 bps (V.17)
1200 bps (V.17)
14400 bps (V.17)
3. Press STOP to exit the test mode.
Note: To monitor the tones, an external device must be connected to the telephone line jack.
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Chapter 3 Adjustment Procedures
The DTMF output test permits the unit’ s DTMF tones to be monitored.
Note: To monitor the tones, an external monitoring device must be connected to the phone line jack.
1. Press PROGRAM, *, C, press PROGRAM twice, then press ENTER.
2. Pressing a button on the numeric key pad or one-touch button will produce DTMF tones according to the following table.
One-touch key
0
1
2
3
4
5
6
7
8
9
Test function
DTMF0 (941 Hz + 1336
Hz)
DTMF1 (697 Hz + 1209
Hz)
DTMF1 (697 Hz + 1336
Hz)
DTMF1 (697 Hz + 1477
Hz)
DTMF1 (770 Hz + 1209
Hz)
DTMF1 (770 Hz + 1336
Hz)
DTMF1 (770 Hz + 1477
Hz
DTMF1 (852 Hz + 1209
Hz)
DTMF1 (852 Hz + 1336
Hz)
DTMF1 (852 Hz + 1477
Hz)
One-touch key
*
A
Test function
DTMF* (941 Hz + 1209
Hz)
DTMF# (941 Hz + 1477
Hz)
ROW1 (697 Hz)
B
ROW1 (770 Hz)
C
ROW1 (852 Hz)
D
ROW1 (941 Hz)
E
COL1 (1209 Hz)
F
COL2 (1336 Hz)
G
COL3 (1477 Hz)
H
COL4 (1633 Hz)
#
3. Press STOP to exit the test mode.
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Jumper JP1 on the main control PCB is used for battery back-up of the DRAM. Any documents stored in
DRAM. Removing JP1 will initialize the DRAM. If the power is turned off, the battery will provide up to 1
week of backup-for 1 meg of memory when fully charged.
Jumper JP2 on the main control PCB is used for battery back-up of the SRAM. All user programmed data
and internal Parameter settings are held in SRAM. Removing JP2 will initialize the SRAM. If the power is
turned off, the battery will provide up to five years of back-up when fully charged.
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The images stored in DRAM are protected by battery backup for up to 108 hours for a single event in a 40
hour period. In other words, once power is lost and then restored, the unit will not backup documents for
the next 40 hours. This time frame allows the batteries to fully recharge. This 40 hour time period can be
eliminated by changing Unique Switch H:2, bit 7, to a 1. Changing this setting will allow the technician to
turn power off several times while repairing the unit and not lose any documents stored in memory.
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Chapter 4 Troubleshooting Procedures
Before troubleshooting a unit check the following:
Is the power cord correctly connected to the machine?
Is the telephone handset and the telephone line cord connected correctly?
Is there paper in the paper cassette?
Are all covers closed correctly?
Before disassembly or making any adjustments be sure the power cord is disconnected from the unit.
Check the following:
The power source should be rated according to unit specifications.
The unit should not be connected to an electrical circuit with other equipment or where voltages may
vary
The unit should be installed on a flat, level surface.
The ambient temperature and relative humidity surrounding the unit should be 50° to 95°F (10 to
35°C) at 35% to 80% humidity with no condensation.
The unit should be located in a well ventilated area.
The unit should receive necessary cleaning and maintenance.
The unit should be installed:
Away from heat sources and heating or cooling vents.
Away from water heaters, steam generators, humidifiers or other areas of high humidity.
Away from dusty areas.
Away from areas where chemical fumes or gasses are generated or may collect.
Away from areas exposed to direct sunlight.
Check the consumables:
Verify the recording paper supply is adequate and that it is high- or standard-quality 20lb.
xerographic bond.
Verify the recording paper has been stored away from moisture and damp areas.
Verify the recording paper has not been damaged in any way.
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Symptom: Recording paper did not exit paper cassette properly, or a jam occurred in print area.
Suggested corrective action:
1.
2.
3.
4.
5.
6.
7.
8.
Verify that the recording paper conforms to the type specified for use in the machine and that has not
been damaged or exposed to moisture.
Make sure the recording paper is properly loaded into the paper tray and cassette and the cassette is
properly closed.
Clean the paper feed rollers of any paper dust buildup. (Clean using a lint-free cotton cloth moistened
with a cleaning designed for use on rubber rollers.) Replace the paper feed rollers if worn or damaged.
Check the cassette pressure springs for proper installation and operation.
Verify that the paper has reached sensor PC1. If it has, check the operation of PC1.
Verify the paper take up roller is turning. If not check the main motor. If the main motor is turning,
check the operation of the paper feed solenoid.
If the main motor does not turn, replace the main motor, the power supply unit or the mechanical
control pcb.
Check for obstructions in the paper path.
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Symptom: Recording paper jammed as it was exiting the unit into receive paper tray.
Suggested corrective action:
1. Check for obstruction in the paper path.
2. Check the paper exit sensor (PC3) for proper operation.
3. Clean the exit roller using a lint-free cloth moistened with a cleaning solution designed for use on
rubber rollers. Replace the exit roller if worn or damaged.
4. Verify the fuser rollers are clean and not damaged. If worn or damaged, replace the fuser.
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Symptom: Original document did not feed into or exit scanner properly, document feeder error message.
Suggested corrective action:
1. Verify the original documents conform to the specifications designed for use in the machine and that
they are not damaged in any way.
2. Verify the number of documents placed into the feeder does not exceed its maximum capacity.
3. Verify the scanner cover is closed properly.
4. Remove any foreign substances from inside the scanner area.
5. Verify that all of the document feed rollers are clean and not damaged. Clean using a lint-free cotton
cloth moistened with a cleaning solution designed for use on rubber rollers. Replace the rollers if worn
or damaged.
6. Check the operation of DS1 at connector P11, pin 2, on the main control board.
7. Check the operation of the separator roller, and the pick-up roller.
8. Verify the operation to the transmit motor at connector P15, pins 1-4 on the main control board.
9. Verify that the document feeds into the unit and stops. If the document does not stop, check the
operation of DS2 at connector P11, pin 5, on the main control board.
10. Check all connectors and cables.
11. Check the operation of the main control board.
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Chapter 4 Troubleshooting Procedures
Symptom: Two or more pages of a multi-page document are fed at once.
Suggested corrective action:
1. Verify that the original documents conform to the specifications designed for use in the machine and
they are not damaged in any way.
2. Verify the pages of the document are not stuck together from glue, wet or damp correction fluid, tape,
etc.
3. Verify the feed roller, separator roller and retard roller are clean and not damaged. Clean using a
lint-free cotton cloth moistened with a cleaning solution designed for on rubber rollers. Replace these
items if worn or damaged.
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Chapter 4 Troubleshooting Procedures
Symptom: Check message prints after attempting a transmission
Suggested corrective action:
1. Reference the error code on the check message or the journal to the error code list contained in this
section.
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Chapter 4 Troubleshooting Procedures
Symptom: A black line appears on all documents transmitted or copied.
Suggested corrective action:
1. Print a document from memory (mode list, journal, etc.) to determine if the problem is in the scanner. If
the black line is not on the memory print outs, the problem is not in the scanner.
2. Check for a foreign object in the feeder.
3. Clean the contact glass and the scanner mirrors.
4. Check for wire or other foreign object obstructing the light path to the CCD.
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Symptom: The unit will not transmit
Suggested corrective action:
1. Verify the telephone line cord is properly installed and plugged into the correct type of wall jack.
2. Check for dial tone at the unit and at the wall jack. If no dial tone is present at the unit, check fuses PS1
and PS2 on the NCU pcb.
3. Verify that the correct telephone number has been dialed or that the correct telephone number is
programmed in the autodialer.
4. Insure Security TX turned off.
5. Place a call through the monitor and check for excessive noise or interference on the telephone line.
6. Verify that the remote location is capable of receiving by checking the following:
6.1. Place a call to the remote machine and verify that it auto answers.
6.2. Insure that the remote machine does not have closed network or block junk fax turned on.
6.3. Transmit to another location.
7. Check the operation of the NCU pcb and the main control pcb.
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Symptoms: Check message prints after attempting a reception
Suggested corrective action:
1. Reference the error code on the check message or the journal to the error code list contained in this
section.
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Symptom: The unit rings but will not auto-answer.
Suggested corrective action:
1.
2.
3.
4.
5.
Check the power cord and AC switch.
Verify the telephone line is properly installed.
Verify recording paper in the unit.
Check memory capacity. The unit will answer incoming calls if memory is full.
Check the number of rings the unit is set to answer on. If set to a high number of rings, the
transmitting unit may "time out."
6. Insure the unit is in the Fax Ready mode.
7. Verify operation of DRD is applicable.
8. Check the operation of the NCU pcb and the main control pcb.
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4.11.1 Original Document Jam
4.11.2 Printed document jams
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To clear an original document jam:
1. Open the Scanner cover by holding the Scanner cover release.
2. Lift the original document from the machine.
3. Gently close the Scanner cover, making sure both sides are snapped down securely. Then re-try the
transmission.
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To clear a printout (either a received fax or a copy) jammed inside the printer:
1. Open the printer cover by pressing the printer cover release on the top of your fax machine.
2. Gently pull the jammed page up and out.
3. Close the printer cover, pressing firmly on the both sides of the printer cover until you hear it click.
To clear a document jammed at the paper cassette:
1. Pull forward on the paper cassette to open it.
2. Remove the jammed paper from the rollers carefully as shown.
3. Push the paper cassette back into its original position.
To clear a document jammed at the multipurpose tray:
1. Remove the paper stack from the tray and pull out the jammed paper.
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The following provides guidelines for troubleshooting the print engine. Before removing any portion of the
machine or making any internal adjustments, be sure power to the unit is OFF. Suggested corrective
actions should be performed in order as listed. Most conditions can be corrected by performing routine
preventative maintenance. If printer or print quality problems occur, check the following.
The unit should:
have the power cord connected.
be connected to a power source which is rated to machine specifications.
be installed on a flat, level surface.
receive good ventilation.
not be connected to an electrical circuit with other equipment or where voltages may vary.
not be installed near a direct heating or cooling source or vent.
not be exposed to high dust concentration.
not be exposed to direct sunlight
not be exposed to high temperatures, high humidity, steam or chemical fumes.
If the pages printed by the printer have an image problem shown below, follow the appropriate steps to
solve the problem.
Blank pages
Insure that the drum and toner cartridge are installed
correctly
Remove the Toner Cartridge and shake it a few times
to redistribute the toner inside. If the problem persists,
replace the Toner Cartridge.
Verify that an image is being placed on the drum by
printing a document and opening the printer cover
before the document completes printing. At this point
remove the drum and check for an image on the drum.
If there is not an image on the drum, the problem could
be caused by improper laser exposure. Replace the
print head unit, printer mechanical controller and/or the
main control pcb.
If an image is on the drum, but is not being transferred
to the recording paper, check the operation of the high
voltage power supply and the transfer roller.
Black pages
Verify that the drum and toner cartridge are installed
properly.
Remove the drum cartridge and clean the contacts on
Printout too light
Printout too dark
Blurred background
the toner cartridge inside the unit. If the problem
persists, replace the drum.
Replace the drum cartridge.
Replace the print head unit.
Replace the high voltage power supply.
Replace the printer mechanical controller
Replace the printer interface pcb.
Replace the main control board.
Remove the Toner Cartridge and shake it a few times
to redistribute the toner inside.
Remove the drum cartridge and clean the contacts on
the toner cartridge inside the unit. If the problem
persists, replace the drum.
Verify that a clear image is being placed on the drum
by printing a document and opening the printer cover
before the document completes printing. At this point
remove the drum and check for a clear image on
the drum. If there is a clear image on the drum, the
problem could be caused by poor image transfer.
Replace the image transfer unit and/or the high voltage
power supply and/or the printer mechanical controller
and/or the main control board.
Remove the Toner Cartridge and shake it a few times
to redistribute the toner inside. If the problem persists,
replace the Toner Cartridge.
Verify operation of the drum unit.
Verify that a clear image is being placed on the drum
by printing a document and opening the printer cover
before the document completes printing. At this point
remove the drum and check for a clear image on
the drum. If there is a clear image on the drum, the
problem could be caused by poor image transfer.
Replace the image transfer unit and/or the high voltage
power supply and/or the main control board and/or the
printer mechanical controller.
Insure the drum and toner cartridge are installed
correctly.
Replace drum cartridge.
Remove the toner cartridge and clean the contacts on
the toner cartridge and inside the unit. If the problem
persists replace the toner cartridge.
Replace the high voltage power supply.
Replace the printer mechanical controller pcb.
Replace the main control board.
Uneven print density
The toner may be unevenly distributed inside the toner
Irregularities
White (Black) Line
cartridge. Remove the cartridge from the printer and
shake it a few times to redistribute the toner inside.
Verify operation of the drum cartridge.
Check for moisture on the drum surface. If moisture is
found, allow the drum to dry.
Verify that a clear image is being placed on the drum
by printing a document and opening the printer cover
before the document completes printing. At this point
remove the drum and check for a clear image on
the drum. If there is a clear image on the drum, the
problem could be caused by poor image transfer.
Replace the image transfer unit and/or the high voltage
power supply and/or the printer mechanical controller. If
the image is poor on the drum, replace the drum and/or
print head.
Insure that the paper being used in the unit is dry and
has not been exposed to excessive moisture.
Verify that a clear image is being placed on the drum
by printing a document and opening the printer cover
before the document completes printing. At this point
remove the drum and check for a clear image on
the drum. If there is a clear image on the drum, the
problem could be caused by poor image transfer.
Replace the image transfer unit and/or the high voltage
power supply and/or the main control board.
If the image is poor on the drum, replace the drum
and/or print head.
Clean contact glass if problem occurs in copy mode.
Remove and check the drum and toner cartridge for
damage. If required, replace the drum or toner
cartridge.
Verify that a clear image is being placed on the drum
by printing a document and opening the printer cover
before the document completes printing. At this point,
remove the drum and check for a clear image on
the drum. If there is a clear image on the drum, the
problem could be caused by poor image transfer.
Replace the image transfer unit and/or the main control
board.
If the image is not clear, replace the print head and/or
the drum.
Check the fuser roller for damage. If found, replace the
fuser unit.
Toner smudges
Remove the toner cartridge from the printer and shake
White spots at intervals
it a few times. If the problem persists, replace the
cartridge.
Clean the fuser unit rollers.
Clean the transport roller.
Install a new cartridge if needed.
Replace the drum cartridge.
Verify that a clear image is being placed on the drum
by printing a document and opening the printer cover
before the document completes printing. At this point,
remove the drum and check for a clear image on
the drum. If there is a clear image on the drum, the
problem could be caused by poor image transfer.
Replace the image transfer unit and/or the main control
board.
If the image is not clear, replace the print head and/or
the drum.
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Use a mild cleaning solution on a lint-free cloth to wipe the machine’ s cover, handset and paper cassette
tray. Never spray cleaner directly onto the fax machine as the spray could damage components inside the
fax.
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Excessive dust on the equipment and power supply air vents can cause overheating. Remove dust
periodically with a vacuum cleaner or brush. Note: Do not wipe with a damp cloth.
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If the unit is not feeding documents properly, perform this procedure:
1. Turn off your fax machine.
2. Get a soft, lint-free cloth.
3. Moisten the cloths as follows: One of the two cloths with isopropyl alcohol and the other cloth with a
cleaner suitable for use on platen/rubber rollers.
4. Open the scanner cover by holding the scanner cover release.
5. Use the moistened cloth (see step 2 and 3) to clean the face of rollers. Rotate the rollers by hand to
allow cleaning of the entire roller surface. Note: Do not use abrasive materials on the contact glass.
6. Use the cloth with isopropyl alcohol (see step 1 and 2) to clean the contact glass.
7. Close the scanner cover.
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Do not clean the transfer roller with liquid cleaner. Cleaning with a liquid solution could damage the
transfer roller.
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The following error messages appear in the unit’ s LCD and assist in troubleshooting machine problems. If
you receive one of the following messages, follow the directions and then press Stop to return to standby.
Reset Document
Insert Document
Hang Up Error
Call For Service
Too Many Characters
Invalid Number
No Number Stored
Communication Error
Close Top Cover
Please Remove Paper
No Report
Enter No. (00-99)
Enter No. (0-32)
Enter No. (1-99)
No Document Stored
No Command
The document was not inserted correctly or the machine you are
sending to cannot accommodate the length of your page. Reset the
page and try to transmit again.
There was no document in the document feeder when you tried to send
a fax or make a copy. Place a document in the feeder and try again.
The optional handset is off-hook. Return it to its cradle, making sure the
upper part of the handset presses on the "hook" switch.
The scanner lamp is dim or inoperable. Replace the scanner lamp
assembly and/or the inverter.
You tried to enter too many numbers or characters in the item you were
entering. Press CANCEL to delete the extra characters and try the
command again.
You pressed a key which has no function during your current use of the
fax machine.
You selected an autodialer number for which there is no phone number
programmed. Either choose another autodialer number or dial a phone
number directly through the numeric keypad.
A communication error disrupted the reception or transmission in
progress. Press STOP to end the error message, then try the
transmission again. Close Scanner Cover The scanner cover is open.
Please close it.
The upper printer cover is open. Please close it.
A paper jam has occurred. Remove the jammed paper.
You requested an activity journal or confirmation report, but your fax
machine has no record of any communication having occurred.
You entered a number greater than 99 while trying to print a database
polling document. Your fax machine can store 100 database polling
files, numbered 0 to 99. Select the number of the file you need and
re-enter it.
You tried to enter a call group number greater than 32. Your fax
machine
offers 32 groups, numbered 1 to 32. Select the call group you need and
re-enter its number.
You tried to request more than 99 copies from your fax machine. Your
unit can create up to 99 copies of a document. Select a quantity of 99
or fewer, and re-enter your selection.
You tried to print a document from memory but your fax machine did
not
have a document stored.
You have tried to review upcoming commands using the REVIEW
COMMANDS function, but your fax machine does not have any
commands stored in memory.
Invalid l.D. Code
Memory Overflow
All Commands In Use
Check # Of Pages
Please Supply Toner
Check Paper Size
Check Rx Paper
Check Tray Paper
Check Cassette Paper
Too many Locations
Scanner In Use
Feeder In Use
Printer In Use
Polling In Use
Document Stored
Invalid Passcode
No Passcode
No PIN Number
No Dept. Code
Please Call Service
The SecureMail passcode you entered in not valid. Try entering your
passcode again.
During transmission or copying, you tried to enter more pages into
memory that your fax could store. Press START or COPY to transmit of
copy the pages that were stored. Or press CANCEL to delete the
pages stored during this operation, but not previously stored
documents.
Your fax machine has twenty delayed commands stored in memory
and cannot accept another delayed command. You can delete an
existing command using REVIEW COMMANDS or you can wait for
your fax to complete a delayed command or redial process, freeing
delayed command memory for your use.
You placed fewer pages into the document feeder than indicated in the
"Set # of Pages" user setting. Carefully count the number of pages in
your document and try the transmission again.
Toner supply is empty.
Recording paper size is different than the setting. Set correct paper
size in the operator settings.
Both the multipurpose tray and paper cassette have run out of paper.
The multipurpose tray has run out of paper.
The paper cassette has run out of paper.
You tried to enter too many autodialer numbers for a broadcast. You
can enter up to ten one-touch keys, speed-dial numbers, group
numbers and telephone numbers entered through the numeric keypad.
Press CANCEL to delete the extra numbers and try the command
again.
The command you are trying to enter requires the use of the scanner,
which is already in use. Wait for the fax to complete the scan, then try
again.
The command you are trying to enter requires the use of the feeder,
which is already in use. Wait for the command in the feeder to be
completed, then try your command again.
The command you are trying to enter requires the use of the printer,
which is already in use. Wait for the current printing operation to be
completed, then try your command again.
You tried to store a polling document in your fax machine, but a polling
document had already been stored. Wait for the fax to complete the
polling transmission, then try again.
You tried to erase a batch box, where the documents had been stored.
The protect passcode you entered is not valid. Try entering your protect
passcode again.
The protect passcode had not been programmed in your fax machine.
Please program the protect passcode.
When you had selected "Mode1" in PIN mask feature, you tried to call
using a autodialer number, in which the PIN access code had not been
entered.
The department code had not been programmed in your fax machine
when you tried to set the department code. Please program the
department code.
Printer unit inoperable. Refer to section 4.16
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If an error occurs during a communication, a check message will be printed. The following provides an
explanation of the information found on check messages.
A possible solution to the problem
The date and time of the attempted communication
The sending location (if the remote fax has a Location ID)
The number of pages which got through before the error terminated the call
The error code.
The sample document.
You will also see a code listed in the Result column of the report. Result codes indicate the specific
problem encountered:
"D" codes occur while dialing
"R" codes occur during reception
"T" codes occur during transmission
Here is a list of error codes the fax machine may print.
Dialing errors
Reception Errors
Transmission Errors
Communication Error Messages
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D.0.1 Congestion tone was detected. Try the call again.
D.0.2 The remote fax machine is busy. Call again.
D.0.3 The STOP button was pressed while the unit was dialing. Try the call again.
D.0.6 The autodialer number was not programmed. Program the autodialer number.
D.0.7 The dialing time out occurred because the remote unit did not answer. Try the call again.
D.0.8 Dial tone was not detected. Try the call again.
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R.1.1 T1 time-out. The calling unit was not a fax machine or the transmitting unit is having difficulties.
R.1.2 Compatibility error. The calling unit is attempting to poll a document that does not exist, has secure
tx enabled or is attempting to transmit to a nonexistent secure mailbox.
R.1.4 The Stop button was pressed during reception.
R.2.1 A compatibility error (closed network, junk fax detection) occurred.
R.2.3 No response to FTT. Poor phone line conditions made fax communication impossible. Enable the
one second pause after CED on Memory Switch C0. Also try increasing the echo wait time on Memory
Switch C1 if echo is on the line.
R.3.1 No response to CFR. DCN was received from the transmitter. Poor line conditions made
communication impossible. Adjust the echo wait time on Memory Switch C1 Try increasing the output
levels via Machine Parameter A1.
R.3.3 Too many errors were detected during data reception. The carrier was interrupted. Increase the
data error rate on Memory Switch C0.
R.3.4 DCN was received after FTT. Communication was not possible at 2400 bps. Poor phone line
conditions prevented fax communication. Enable the Eye Quality Check on Memory Switch D1 and D2.
R.3.5 Poor line conditions prevented reception.
R.4.2 MPS/EOM/EOP was not received Either the line disconnected before reception was completed or
too many errors were detected by the receiving unit. Adjust the data error rate on Memory Switch C0. It
may also be necessary to decrease the receive communication speed via memory switch C0.
R.4.4 The receiving fax machine has reached its memory capacity.
R.5.1 DCN was received instead of RR during ECM communication.
R.5.2 Line noise or other problems prevented ECM reception.
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T.1.1 T1 time-out. The remote fax machine didn't respond to your machine. This usually occurs during a
manual transmission or when an incorrect number was dialed. Call someone at the remote machine.
T.1.4 The STOP button was pressed during transmission.
T.2.1 CFR or FTT was not received from the remote machine. Either the phone line disconnected during
fax communication or transmission became impossible due to bad phone line conditions. Try the call
again. It may be necessary to increase the output levels on machine parameter A1. The receive machine
may also have closed network or block junk fax enabled.
T.2.2 The two fax machines were incompatible. No mailbox at receiver or security tx is enabled.
T.2.3 FTT was received from the remote machine at 2400bps. Bad phone line conditions made fax
communication impossible. Conditions can change rapidly, so try the call later. Turn on the echo protect
tone on Memory Switch B0. Also adjust the interval between DCS and TCF on Memory Switch B1. If the
problem persists, try increasing the output levels
on machine parameter A1.
T.3.1 Document feed error, maximum document length exceeded, or insufficient lamp brightness.
T.4.1 No response to MPS/EOP/EOM. Poor phone lines caused the receiving unit to disconnect. Adjust
the interval between CFR and data on Memory Switch B1. Try increasing the output levels on Machine
Parameter A1. It may also be necessary to adjust the transmit speed on Memory Switch B0.
T.4.2 RTN was received from the remote machine. After transmission began, poor line conditions
developed. Try the call again. Attempt the solutions described for the T.4.1 error.
T.4.4 Poor line conditions prevented transmission. PIP was received. The transmission was interrupted by
the call mode. The receiving unit may be experiencing problems. Try the call again.
T.5.1 No response to RR from the remote machine. Line noise or other problems prevented ECM
transmission. Increase the ECM response time on Memory Switch B2.
T.5.2 No response to CTC. Line noise or other problems prevented ECM transmission. Increase the ECM
response time on Memory Switch B2.
T.5.3 EOR was received from the remote unit but further transmission was not possible. Adjust Memory
Switch B5 for this problem.
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The error messages on Check Message printouts indicate the following:
Here's a brief summary:
Error Message
Check condition of remote fax
Repeat transmission
Check receive documents
Memory Full
Dialing number is not set
Stopped
Message Area is Blank
Line is busy
Possible Meanings
Remove machine malfunctioned
No handshake signals from remote machine
Wrong phone number reached
Poor phone line conditions prevented communication
No handshake signals from remote machine
Document misfeed or miscount
Unable to reach remote machine after attempting
specified number of redials
Remote machine was busy
Remote machine didn't answer
Receive confirmation signal not received from remote
machine
Poor line conditions caused a poor image
Remote units memory capacity has been exceeded.
An autodialer number is not stored/programmed
properly
The STOP key was pressed at the remote fax during
the handshake.
Someone pressed STOP during communication
Printer error occurred during communication
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When "Please Call Service" appears in the display, access unique switches F5 and F6 to determine the
cause of the error. To access the unique switches:
1.
2.
3.
4.
5.
Press PROGRAM, *, 4, ENTER.
Press one-touch F plus the number 5 (or 6) on the numeric keypad.
Press ENTER.
If the switch is set to a 1, the error indicated in the following table occurred.
Once the errors has been cleared, the setting returns to 0.
Unique switch F5
Switch
Initial Setting
7*
0
Adjustment
Usage/Comments
Detection of paper exit jam
0: No
1:Yes
6
0
Factory Use Only
5*
0
Detection of paper size error
0: No
1:Yes
4
0
Factory Use Only
3
0
Detection of Printer Initialization
error
0: No
1:Yes
2*
0
Detection of paper jam
0: No
1:Yes
1*
0
Presence of recording paper in the
cassette
0: No
1:Yes
0*
0
Presence of recording paper in the
multi-service tray
0: No
1:Yes
Another error message is in the LCD for these errors. Please see the aforementioned error message list.
Unique switch F6
Switch
Initial Setting
7*
0
6
0
Adjustment
Detection of toner empty
0: No
1:Yes
Factory Use Only
Usage/Comments
5*
0
Detection of laser error
0: No
1:Yes
4
0
Detection polygon motor error
0: No
1:Yes
3
0
Detection fan motor error
0: No
1:Yes
2*
0
Detection of temperature
malfunction in the fuser unit.
0: No
1:Yes
1*
0
Detection of paper jam in print area
0: No
1:Yes
0*
0
Detection of paper jam inside the
printer area
0: No
1:Yes
Another error message is in the LCD for these errors. Please see the aforementioned error message list.
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Symptom: "Please Call Service" is in the display. Unique switch F5, position 3 is set to a 1.
Suggested corrective action:
1. Turn the unit off and then on.
2. Replace the printer mechanical controller board and or the print head unit..
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Symptom: "Please Call Service" error is in the LCD. Unique switch F6, position 5 is set to a 1.
Suggested corrective action:
1. Replace the printer mechanical controller board.
2. Replace the print head.
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Service Manual for OF5800
Chapter 4 Troubleshooting Procedures
Symptom: "Please Call Service" error is in the LCD. Unique switch F6, position 4 is set to a 1.
Suggested corrective action:
1. Replace the printer mechanical controller board.
2. Replace the print head unit.
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Service Manual for OF5800
Chapter 4 Troubleshooting Procedures
Symptom: "Please Call Service" error is in the LCD. Unique switch F6, position 3 is set to a 1.
Suggested corrective action:
1. Verify the fan rotates when the power is on.
2. If the fan does not rotate, replace the fan motor.
3. If the fan does rotate, replace the printer mechanical controller board.
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Service Manual for OF5800
Chapter 4 Troubleshooting Procedures
Symptom: "Please Call Service" error is in the LCD. Unique switch F6, position 2 is set to a1.
Suggested corrective action:
1. Verify the heater lamp turns on when the power is turned on.
2. If the lamp turns on, check the thermistor surface for dirt. If dirty, clean the thermistor.
3. If after cleaning the thermistor, the unit does not operate properly, check the resistance between the
two thermistor leads. When cold, the resistance should be approximately 5K ohms. Replace the
thermistor. If the resistance is correct, replace the power supply or the printer mechanical controller.
4. If during step 1 the lamp did not turn on, check conductivity of the heater lamp. Replace the lamp if
there is no conductivity.
5. Check the 120 VAC into the lamp. If it is not present, replace the power supply.
6. If the lamp is good and the AC voltage is present, check for conductivity of the thermal fuse. If open,
replace the fuse.
7. If the thermal fuse is good, replace the printer mechanical controller or the power supply.
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Service Manual for OF5800
Chapter 5 Disassembly
Before disassembling, disconnect the power cord, line cord and handset. Disassembly procedures for the
following items will be shown in this section.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
Document Hopper / Document Tray / Paper Hopper
Main Control PCB, NCU PCB, Modular PCB
Front Cover and Control Panel PCB / LCD
Scanner Assy and Scanner Frame
Inverter PC Board / Scanner Lamp
Scanner Assy A, B, C and Inter Lock Switch
TX Cover and Lock Lever
DS1 / DS2
Press Roller
Separator Roller
Exit Roller / Feed Roller
Stamp
TX Motor
Contact Glass
Speaker
Connector PCB 1 / Connector PCB 2
Printer I/F PCB/Printer Mechanical Controller PCB
Printer Unit
Image Transfer Unit
Printer Cover Unit
High Voltage Unit
Paper Sensor
Power Supply Unit
Heater Lamp
Fusing Unit
Thermistor
Paper Exit Sensor
Print Head Unit
Cassette PCB and PS/Cassette sensor
Pickup Roller W Assy and Solenoid
Feed Roller W and Press Roller W
Bottom Stay and Cassette Frame
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Service Manual for OF5800
Chapter 5 Disassembly
1. Pull out the document hopper and paper hopper.
2. Pull out the document tray.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the four rear cover mounting screws.
2. Remove the rear cover.
3. Disconnect the connectors.
4. Remove the modular PCB mounting screws and remove the modular PCB.
5. Remove the three main control PCB mounting screws and the NCU PCB mounting screw, then remove
the main control PCB and NCU PCB.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the trays and hopper.
2. Remove the four front cover mounting screws and disconnect the control panel PCB connectors.
3. Remove the control panel assy and remove the front cover.
4. Remove the two panel lower cover mounting screws and remove the panel lower cover.
5. Disconnect the LCD connectors.
6. Remove the control panel PCB mounting screws and remove the control panel PCB.
7. Remove the rubber contact and remove the LCD.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the tray and hopper, then remove the front cover and rear cover.
2. Remove the four scanner assy mounting screws and remove the scanner assy.
3. Turn the scanner assy upside down, then remove the three scanner frame mounting screws and
remove the scanner frame.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the scanner frame.
2. Disconnect the inverter pc board connectors.
3. Remove the two inverter pc board mounting screws and remove the inverter pc board.
4. Remove the two clamps and remove the scanner lamp.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the six support bracket mounting screws and remove the support brackets.
2. Remove the interlock switch.
3. Open scanner assy A and remove scanner assy C.
4. Open and remove scanner assy A.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove scanner assy A.
2. Remove the six TX cover mounting screws and remove the TX cover.
3. Remove the two springs and remove the lock lever.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the TX cover.
2. Remove the DS1 mounting screw and remove DS1 and DS2.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the TX cover.
2. Remove the press roller as shown.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the TX cover.
2. Remove the E-ring, bearings, and separator gear.
3. Remove the separator roller.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the scanner assy B.
2. Remove the two gear cover mounting screws and remove the gear cover.
3. Remove the three inner guide B mounting screws and remove the inner guide B.
4. Remove the exit roller and remove the feed roller.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove scanner frame C.
2. Remove the stamp mounting screw and remove the stamp.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove scanner frame C.
2. Remove the two tx motor assy mounting screws and remove the motor assy.
3. Remove the two tx motor mounting screws and remove the tx motor.
NOTE: If you hear a grinding noise when the paper is being fed or if the motor does not turn, check the
orange vibration damper for clearance.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove scanner frame C.
2. Release the locking tabs and slide the contact glass.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the scanner assy.
2. Remove the four middle frame mounting screws and remove the middle frame.
3. Remove the two speaker mounting screws and remove the speaker.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the scanner assy.
2. Remove the middle frame.
3. Remove the inner cover A and inner cover B.
4. Remove the two connector PCB 1 mounting screws and remove the connector PCB 1.
5. Remove the two connector PCB 2 mounting screws and remove the connector PCB 2.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the scanner assy.
2. Remove the middle frame.
3. Open the Printer Cover.
4. Remove the two rear PCB cover mounting screws and remove the rear PCB cover.
5. Remove the five rear frame mounting screws and remove the rear frame.
6. Remove the printer I/F PCB mounting screw, disconnect the two connectors, and remove the printer
I/F PCB.
7. Remove the three printer mechanical controller pcb mounting screws, disconnect the twelve
connectors and remove the mechanical controller.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the scanner assy.
2. Remove the middle frame.
3. Remove the rear PCB cover.
4. Remove the six front frame mounting screws and remove the front frame.
5. Release the four locking tabs and remove the printer unit.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Open the printer cover.
2. Remove harness cover A (see section 5.20)
3. Remove the two image transfer unit mounting screws.
4. Disconnect the two connectors.
5. Remove the image transfer unit.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Open the printer cover.
2. Remove the toner cartridge and the drum cartridge.
3. Remove the harness cover A mounting screw and remove harness cover A.
4. Remove the harness cover B mounting screw and disconnect the connector (CN1) of PWB-F, then
remove the harness cover B.
5. Remove the image transfer unit.
6. Slide and remove the printer cover.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Open the printer cover
2. Remove the PWB-F cover mounting screw, release the three tabs, and remove the PWB-F cover.
3. Remove the four PWB-F mounting screws and disconnect the two connectors.
4. Remove the PWB-F.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Open the printer cover.
2. Remove the high voltage unit cover.
3. Disconnect the connector.
4. Remove the paper sensor (PS).
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the printer cover.
2. Remove the six PWB-E cover mounting screws and the earth wire.
3. Remove the six PWB-E mounting screws and remove PWB-E.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the printer cover.
2. Remove the image transfer unit.
3. Remove the drive tension section of the fusing unit mounting screw.
4. Remove the transport gear.
5. Release the spring and remove the drive gear section of the fusing unit.
6. Remove the four fusing guide plate mounting screws.
7. Pull the heater lamp out of the lamp holder from the left side.
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Service Manual for OF5800
Chapter 5 Disassembly
1.
2.
3.
4.
5.
6.
7.
Remove the printer cover unit.
Remove the image transfer unit.
Remove the drive tension section of the fusing unit.
Remove the transport gear.
Release the spring and remove the drive gear section of the fusing unit.
Remove the fusing guide plate.
Remove the four fusing unit mounting screws and remove the fusing unit.
NOTE: On re-assembly, route the white wire over the blue wire or the fusing guide plate will not mount
correctly.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the printer cover unit.
2. Remove image transfer unit.
3. Remove the drive tension section of the fusing.
4. Remove the transport gear.
5. Release the spring and remove the drive gear section of the fusing unit.
6. Remove the fusing guide plate.
7. Remove the fusing unit.
8. Remove the thermistor mounting screw and remove the thermistor.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the printer cover.
2. Remove the image transfer unit.
3. Remove the drive tension section of the fusing unit.
4. Remove the transport gear.
5. Release the spring and remove the drive gear section of the fusing unit.
6. Remove the fusing guide plate.
7. Remove the fusing unit.
8. Disconnect the connector and remove the paper exit sensor.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Open the printer cover.
2. Remove the seven print head mounting screws and remove the print head unit.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the cassette unit.
2. Remove the cassette.
3. Remove the two cassette PCB mounting screws, disconnect the connector, and remove the cassette
PCB.
4. Remove the PS/cassette sensor mounting the screw and remove the PS/cassette sensor.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the cassette unit.
2. Remove the cassette.
3. Remove the gear frame F mounting screw and remove the gear frame F.
4. Remove the gear frame R mounting screw and remove the gear frame R.
5. Remove the E-ring and remove the clutch assembly and pickup roller W.
6. Remove the solenoid mounting screw and remove the solenoid.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the cassette unit.
2. Remove the cassette.
3. Release the feed gear locking tabs and remove the feed gear.
4. Remove the E-ring and bearings and remove the feed roller.
5. Remove the press roller w mounting screw and remove the press roller.
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Service Manual for OF5800
Chapter 5 Disassembly
1. Remove the cassette unit.
2. Remove the cassette.
3. Remove the two bottom stay mounting screws and remove the bottom stay.
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Service Manual for OF5800
Chapter 6 Illustrated Parts List
Illustrated Part List 1:
Panel/Cover/Hopper
Illustrated Part List 2A (1/3):
Transmission
Illustrated Part List 2B (2/3):
Transmission
Illustrated Part List 2C (3/3):
Transmission
Illustrated Part List 3:
Scanner Frame
Illustrated Part List 4:
Bottom Chassis
Illustrated Part List 5:
Cassette
Illustrated Part List 6:
Power Supply
Illustrated Part List 7:
Housing
Illustrated Part List 8A (1 of 2):
Drive/Paper Take-Up Section 1
Illustrated Part List 8B (2 of 2):
Drive/Paper Take-Up Section 1
Illustrated Part List 9:
Paper Take-Up Section 2
Illustrated Part List 10:
Transfer Unit
Illustrated Part List 11:
Fusing Unit
Illustrated Part List 12:
Options
Illustrated Part List 13:
Consumables
Illustrated Part List 14:
Accessories
Illustrated Part List 15:
Packaging
Illustrated Part List 16:
Documentation: User's
Illustrated Part List 17:
Documentation: Service
Illustrated Part List 18:
Whole Product
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Service Manual for OF5800
Chapter 6 Illustrated Parts List
@ PICTURES AT TOP OF SECTIONS
Item No. OKIDATA P/N
001-001
001/F15
0
2
003
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
53078401
55700601
50223801
53078101
53079301
55626401
55082301
REFERENCE
P/N
D65A306C4X
D65A306C40F
DESCRIPTION
RSPL
ASSY PANEL COVER
ASSY PANEL COVER
RSPL
D65A327C4X
D65A330C5X
D650306C5X
D65032405X
D650307C6X
D65032505X
D650310C6X
D490437B5X
D490438B5X
D490436B6X
D650308C6X
D650309C6X
Z902637850
D65032606X
D65080205XX
D65032206X
D65032306X
ASSY DOCUMENT HOPPER
ASSY DOCUMENT TRAY
PANEL COVER
OVERLAY
ONE-TOUCH PANEL
ONE-TOUCH SHEET
ONE-TOUCH KEY
KEY PAD
OPERATION KEY
FUNCTION KEY
OPERATION KEY A
OPERATION KEY B
LCD DISPLAY
RUBBER CONTACT
PCB: PANEL
PANEL BRACKET R
PANEL BRACKET L
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
53079201
53079001
53078501
53078301
53079101
52095501
52095502
D650317C6X
D650302C6X
D650303C6X
D650311C6X
D650332C6X
D650327C5X
D650328C6X
D650334C6X
D650335C6X
D22031006X
D22030906X
D65032906X
D65016206X
D650330C6X
D650331C6X
D65033705X
D65083204XX
D65084205XX
D65033906X
D65033705XA
PANEL LOWER COVER
FRONT COVER
REAR COVER
O.P. COVER
SCANNER FRONT COVER
DOCUMENT HOPPER A
DOCUMENT HOPPER B
DOCUMENT GUIDE R
DOCUMENT GUIDE L
GUIDE RACK
GUIDE PULLEY
PINION COVER
BRUSH C
DOCUMENT TRAY A
DOCUMENT TRAY B
ONE-TOUCH LABEL
CBL-ASSY MAIN-PANEL 1
CBL-ASSY MAIN-PANEL 2
LCD DUST COVER
ONE-TOUCH LABEL
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
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Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
002-001 50411801
002
50411901
101
101/F15
0
102
103
104
105
50412001
106
107
108
109
110
111
REFERENCE
P/N
D65A10904X
D65014904X
D650105H6X
D65A105050
DESCRIPTION
RSPL
ASSY RETARD ROLLER
ASSY SEPARATOR ROLLER
INNER GUIDE A
INNER GUIDE A
RSPL
RSPL
D65011006X
D67012806X
D65015906X
D65016306X
D65010806X
D65010906X
D65015605X
D65015706X
D65011206X
ZA10117940
EXIT ROLLER
BEARING
EARTH SPRING S
FEED ROLLER
SIDE ROLLER
RETARD ROLLER
RETARD BRACKET A
RETARD BRACKET B
RETARD SPRING
TORQUE LIMITER
RSPL
111/F15
0
112
113
114
115
115/F15
0
116
117
118
119
137
123
124
125
126
127
128
129
130
131
133
134
135
136
52204901
Z902766050
TORQUE LIMITER
D65011506X
D65011606X
D65011706X
D65010606X
D65A106050
RETARD GEAR 20T
RETARD GEAR 17/38
RETARD GEAR 32T
INNER GUIDE B
INNER GUIDE B
D65016106X
D65011805X
D67023406X
D65017006X
D65017706X
D65012906X
D65013106X
D65012806X
D650126H6X
D67012806X
D65016506X
D65016606X
D65016706X
D65016406X
DFGS3S3B5X7
D56019706X
D65017506X
D65017606X
BRUSH B
INNER FRAME
GEAR 20
GEAR 25
FEED GEAR
GEAR 20/46
EXIT GEAR
GEAR 19
GEAR COVER
BEARING
HINGE BEARING
A
HINGE SPACER
FEED ROLLER SHAFT
FG(27)
SEPARATOR PIN
BACKGROUND SEAL
RETARD FILM
RSPL
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Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
201
202
203
204
205
206
207
210
211
212
213
214
215
216
217
218
219
@
50412101
550700501
REFERENCE
P/N
D650134H6X
D65015005X
D56013606X
D65016806X
D56014005X
D65014905X
D65015406X
D65014806X
D56018006X
D56018006X
D65086504XX
D650318C6C
D650146H6X
D56016706X
D650144C6X
DFGS3S3B5X7
D65014506X
DESCRIPTION
OUTER GUIDE A
LOCK LEVER SHAFT
PRESS SHAFT
PRESS ROLLER
PICK UP ARM
SEPARATOR ROLLER
PICK UP ROLLER
ARM SPRING
BEARING
BEARING
ASSY DS1/DS2
TX COVER
RELEASE LEVER S
LOCK LEVER SPRING
PAPER HOPPER
FG(27)
SEPARATOR GEAR
RSPL
RSPL
RSPL
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Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
302
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
@
50709401
50412201
REFERENCE
P/N
D65013506X
D65016806X
D56013606X
D56019205X
Z901712350
D65015506X
D65013806X
D65016006X
D65014005X
D65014006X
D65086304XX
ZA10109110
D65017106X
D65017206X
D65013705X
Z902746850
D65016906X
D65017306X
DEGS3S3B5X4
ZX490000350
DESCRIPTION
OUTER GUIDE B
PRESS ROLLER
PRESS SHAFT
EXIT PRESS ROLLER
STAMP
STAMP BRACKET
COVER GLASS
BRUSH A
SUPPORT BRACKET
SUPPORT BRACKET
ASSY IL SWITCH
MOTOR
GEAR 21/59
GEAR 19/53
MOTOR BRACKET
D-ROLLER
GLASS CLAMP
GUIDE SHEET
FG(24)
CBL - CLAMP
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 208
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
003-001
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
@
53351201
56113701
56113801
55082401
55626301
53078201
REFERENCE
P/N
D65A10104X
D65010106X
Z068616850
D65010306X
D65010406X
Z902740850
D65010206X
D61010206X
D63110406X
D48010306X
D48010606X
D65080305XX
D56083105XX
D65086605XX
D65086205XX
D65017406X
ZX49000035
DESCRIPTION
RSPL
ASSY SCANNER FRAME
SCANNER FRAME
LENS
LENS SUPPORTER
LENS COVER
LAMP
LAMP CLAMP
MIRROR A
MIRROR B
MIRROR C
MIRROR CLAMP
PCB CCD
INVERTER
CBL - ASSY MAIN - CCD
CBL - ASSY MAIN - INVERTER
SCANNER COVER
CBL - CLAMP
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 209
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
004-101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
55082201
117/F15
0
118
55082501
REFERENCE
P/N
D650301C6X
D650313C6X
D650314C5X
D65000105X
D65000206X
D65000506X
D650319C6X
D650320C6X
D650321C6X
D65086704XX
D65000306X
D65000406X
D65000706X
D65031506X
D65031606X
D65033806X
D65080105XX
D650801250
DESCRIPTION
D65080405XX
PCB NCU
BOTTOM CHASSIS
END GUIDE
SIDE GUIDE
FRONT FRAME
REAR FRAME
MECHANICAL CONTROL COVER
INNER COVER A
INNER COVER B
INNER COVER C
ASSY SPEAKER
MIDDLE FRAME
REAR PCB COVER
EARTH SPRING
ANGLE A
ANGLE B
BOTTOM FILM
PCB MAIN
PCB MAIN
RSPL
RSPL
RSPL
118/F15
0
119
120
121
122
123
55083001
124
55082601
125
126
127
128
129
129/F15
0
130
131
132
133
134
Not Shown
Not Shown
D650821050
PCB NCU
D65081605XX
D13032006X
Z068665710
Z066863010
D49087105XX
D65080505XX
D65083504XX
D65084504XX
D65083604XX
D65084604XX
D65083405XX
D650843050
PCB CONNECT 1
MODULAR JACK COVER
CBL - CLAMP EDS - 1208U
SPACER KGLS18RT
PCB MODULAR
PCB PRINTER I/F
CBL - ASSY MAIN - I/F2
CBL - ASSY MAIN - I/F2
CBL - ASSY MAIN - 232C 1
CBL - ASSY MAIN - 232C 2
CBL - ASSY MAIN - NCU1
CBL - ASSY MAIN NCU 1
D65084405XX
D65086805XX
D48031106X
ZA100494840
Z068801240
D700802050
D650861050
CBL - ASSY MAIN - NCU2
CBL - ASSY NCU - MODULAR
SPEAKER WASHER
IC (MEMORY)
GASKET
MODEM PCB ISO (F-150)
CBC ASSY MODEM (F150)
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 210
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
005-001
002
003
004
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
50117901
51025001
53078901
53078801
50412401
51239701
REFERENCE
P/N
D65A402C4X
D65A40805X
D65A428H5X
D65A43005X
D650402C6X
D65040905X
D65041005X
D65043306X
D650428H6X
D650429H6X
D65043206X
D65040806X
D63210406X
D650403C6X
D650404C6X
D65040605X
D65040505XA
D65043906X
D65041606X
D65041506X
D65041906X
DESCRIPTION
RSPL
ASSY CASSETTE
ASSY FLAPPER
ASSY END GUIDE
ASSY PRESS ROLLER W
CASSETTE
SIDE GUIDE F
SIDE GUIDE R
FLAPPER SPRING
END GUIDE U
ENG GUIDE L
END GUIDE SPIRNG
FLAPPER
PAD
CASSETTE SIDE COVER R
CASSETTE SIDE COVER L
CASSSETTE FRAME
BLIND SHEET
FRAME STAY
PICK UP SHAFT W
PICK UP ROLLER W
GEAR 13/45
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
118
119
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
51240101
51239801
53351101
50412601
50412301
55082701
51240001
51239901
D65042206X
D65042006X
D65041705X
D65041805X
D65041406X
D65043006X
D65043106X
D65042606X
D65042706X
D65081804XX
D65080805XX
Z902639350
D65042106X
D48031106X
D02001006X
D65042305X
D67012806X
D65044006X
D65044106X
D65044206X
D65044306X
D65044406X
FEED GEAR W
GEAR 23
GEAR FRAME F
GEAR FRAME R
FEED ROLLER W
PRESS ROLLER W
PRESS SPRING W
FEELER
FEELER BRACKET
ASSY PS SENSOR
PCB CASSETTE USA
SLND TDS-F08G
GEAR 41
SPEAKER WASHER
FOOT
CLUTCH GEAR
BEARING D6
PUSH SPRING
SPRING HOLDER
SLIDE PLATE
SIDE GUIDE SPACER R
SIDE GUIDE SPACER F
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 211
Service Manual for OF5800
Chapter 6 Illustrated Parts List
ITEM NO.
006-001
OKIDATA P/N REFERENCE P/N DESCRIPTION
56416501
D65060012X
POWER SUPPLY ASSY
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 212
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
021-003
104
56514101
106
53078701
111
53078601
117
119
121
REFERENCE
P/N
D651001C6X
D65180105XX
D65100206X
D651003C6X
D65100406X
D651005C6X
D65100606X
DESCRIPTION
DUCT
FAN MOTOR
COVER
TOP COVER
ACTUATOR
LOCK LEVER
TENSION SPRING
RSPL
RSPL
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 213
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
022-101
102
103
104
105
107
108
109
110
113
115
116
117
118
119
120
121
122
123
124
50412501
125
REFERENCE
P/N
D65100706X
D65180205XX
D65100806X
D65100906X
D65101006X
D65101106X
D65101206X
D65101306X
D65101406X
D65101506X
D65101606X
D65101706X
D65101806X
D65101906X
D65102006X
D65102106X
D65102206X
D65102306X
D65102406X
D65102506X
D65102606X
DESCRIPTION
BRACKET
PW BOARD-A
RIGHT FRAME
BASE
GROUND PLATE
PLATE NUT
FRAME
GROUND PLATE
REAR FRAME
BRACKET
GEAR 40T
CLUTCH SPRING
HOLDER
COVER
2 CAM
BUSHING
PIN
SHAFT
FRAME
ROLLER
GEAR 50T
RSPL
RSPL
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
146
147
148
149
151
152
153
154
155
56514001
50932401
53351001
50608301
D65102706X
D65102806X
D65102906X
D65103006X
D65103106X
D65180305XX
D65103206X
D65103306X
D65103406X
D65103506X
D65180405XX
D65103606X
D6510306X
D65180505XX
D65103806X
D65103906X
D65104006X
D65104106X
D65104206X
D65104306X
D65104406X
D65104506X
D65104606X
D65104706X
D65104806X
D65104906X
D65105006X
D65180605XX
1 GEAR 22/45T
GEAR 25/72T
GEAR 29/65T
LEFT FRAME
HEAT-SINK
MOTOR
GEAR 44/109T
GEAR 22/57T
GEAR 29T
GEAR 20/41T
PHOTO INTERRUPTER
BUSHING
GEAR 16T
SOLENOID
GROUND PLATE
HOLDER
TENSION SPRING
ROLL
HOLDER
PRESSURE SPRING
SEPARATOR
STOPPER
GUIDE
GUIDE
ROLLER
WASHER
ACTUATOR
HARNESS
RSPL
RSPL
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 214
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
157
158
160
161
162
163
164
REFERENCE
P/N
D65105106X
D65180705XX
D65105206X
D65105306X
D65105406X
D65105506X
D65105606X
DESCRIPTION
RSPL
EDGE COVER
CONNECTOR
WASHER
SHOULDER SCREW
RUBBER FOOT
SEAL
LABEL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 215
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
023-001 50223701
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
REFERENCE
P/N
D65105706X
D65105806X
D65105906X
D65106006X
D65180805XX
D65180905XX
D65106106X
D65181005XX
D65106206X
D65106306X
D65106406X
D65106506X
D65106606X
D65106706X
D65106806X
D65106906X
D65107006X
D65107106X
D65181105XX
D65107206X
D65107306X
DESCRIPTION
RSPL
PRINT HEAD UNIT
TERMINAL
TERMINAL
TERMINAL
HARNESS
PWB - HV (WITH IC)
COVER
HARNESS
GUIDE
RUBBER FOOT
GUIDE
BRACKET
PLATE SPRING
2 PLATE SPRING
PLATE SPRING
HOLDER
ROLLER
SHEET
HARNESS
GUIDE PLATE
SUPPORT
RSPL
122
123
124
125
126
127
128
129
130
131
132
133
137
138
139
140
141
142
144
145
146
147
148
149
150
151
152
D65107406X
D65107506X
D65107606X
D65107706X
D65107806X
D65107906X
D65108006X
D65108106X
D65108206X
D65108306X
D65108406X
D65108506X
D65108606X
D65181205XX
D65108706X
D65108806X
D65108906X
D65109006X
D65109106X
D65109206X
D65181305XX
D65181405XX
D65109306X
D65181505XX
D65181605XX
D65109406X
PRESSURE SPRING
HOLDER
GROUND PLATE
SPACER
REGULATING PLATE
LEVER
COVER
LIFTING PLATE
CAM
TENSION SPRING
GROUND PLATE
SHOULDER SCREW
CABLE TIE 104L
HARNESS
FRICTION SHEET
PLATE
SPONGE
POLYESTER FILM
REGULATING PLATE
C-RING
HARNESS
PHOTO INTERRUPTER
3 HOLDER
PW BOARD-G
HARNESS
POLYESTER FILM
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 216
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
024-101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
REFERENCE
P/N
D65109506X
D65181705XX
D65109606X
D65109706X
D65109806X
D65109906X
D65110006X
D65110106X
D65110206X
D6511306X
D65110406X
D65110506X
D65110606X
D65110706X
D65110806X
D65110906X
D65111006X
D65111106X
D65111206X
D65111306X
DESCRIPTION
GROUND PLATE
PW BOARD-R
GROUND PLATE
BUSHING
HOLDER
ROLL
GEAR 15T
ROLLER
HOLDER
TENSION SPRING
RING
GEAR 21T
TRANSFER UNIT
BUSHING
GUIDE PLATE
ROLLER
PLATE
PRESSURE SPRING
BUSHING
TENSION SPRING
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 217
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
025-103
104
105
106
107
108
109
110
111
112
113
50223901
114
115
116
117
118
119
120
121
122
123
124
REFERENCE
P/N
D651114C6X
D65111506X
D65111606X
D65111706X
D65111806X
D65111906X
D65112006X
D65112106X
D65112206X
D65112306X
D65112405XA
D65112506X
D65112606X
D65112706X
D65112806X
D65112906X
D65113006X
D65181805XX
D65113106X
D65113206X
D65113306X
D65113406X
DESCRIPTION
COVER
HOLDER
TENSION SPRING
ARM
GEAR 25/50T
GEAR 44T
TENSION SPRING
LEVER
GEAR 22T
EAR 21/38T
FUSING UNIT
GUIDE
C-RING
GEAR 30T
BUSHING
FRAME-LFT
PRESSURE SPRING
HARNESS
TERMINAL
BRACKET
BUSHING
FUSING ROLLER-UPR
RSPL
RSPL
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
56113901
53351301
D65113506X
D65181905XX
D65113606X
D65182005XX
D65113706X
D65113806X
D65182105XX
D65113906X
D65114006X
D65114106X
D65114206X
D65114306X
D65114406X
D65182305XX
D65182405XX
FUSING ROLLER-LWR
THERMISTOR
TERMINAL
THERMOSTAT
TERMINAL
FRAME-RT
TUBE LAMP
HOLDER
SEPARATOR
SEPARATOR ROLL
GEAR 40T
ACTUATOR
TENSION SPRING
PHOTO INTERRUPTER
HARNESS
RSPL
RSPL
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 218
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
103
104
105
106
107
70032301
70032401
70033401
70033501
70033601
REFERENCE
P/N
D65080605XX
D56081205XX
D251520C4X
ZA10097870
D400327A6X
DESCRIPTION
RSPL
PCB RS232C
PCB MEMORY
HANDSET
CURL CORD
HANDSET HOLDER
Dual Line / 33.6 KBPS Modem Kit
2 MB Fax Memory Expansion Card Kit
RS232C Serial Interface Kit
GDI Windows Printer Interface Kit
Telephone Handset
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 219
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
201
202
52111401
56113601
REFERENCE
P/N
Z902753550
Z902752650
DESCRIPTION
RSPL
TONER CARTRIDGE
DRUM CARTRIDGE
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 220
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
098-001
101
102
103
104
105
108
109
110
111
56113601
112
52111401
REFERENCE
P/N
ZA10033600
D251520C4X
ZA10097870
DESCRIPTION
Z900879050
POWER SUPPLY CORD
D400327A6X
Z902752650
Z902753550
HANDSET HOLDER
DRUM CARTRIDGE
TONER CARTRIDGE
RSPL
MODULAR CORD M-M
HANDSET
CURL CORD
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 221
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
201
202
203
53591501
REFERENCE
P/N
D65980-106XX
D65970106X
D65900105X
DESCRIPTION
RSPL
PACK CASE
STYROL
OP. MANUAL KIT
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 222
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
59284802
59284901
59285801
59286301
59285501
59286001
59285701
59286201
59285601
59286101
58331201
58331202
58331101
58331102
58331401
58331501
REFERENCE
P/N
DESCRIPTION
RSPL
Guide: User's (English)
Guide: User's (French Canadian)
guide: Operation of Optional GDI Windows
Printer Interface Kit (English)
Guide: Operation of Optional GDI Windows
Printer Interface Kit (French Canadian)
Guide: Installation of Optional GDI Windows
Printer Interface Kit and Dual Line Modem
(English)
Guide: Installation of Optional GDI Windows
Printer Interface Kit and Dual Line Modem
(French Canadian)
Guide: Operation of Optional Dual Line /
33.6 KPBS Modem Kit (English)
Guide: Operation of Optional Dual Line /
33.6 KPBS Modem Kit (French Canadian)
Guide: Installation and Operation of
Optional RS-232C Serial Interface Kit
(English only)
Guide: Installation and Operation of
Optional RS-232C Serial Interface Kit
(French Canadian)
Sheet: Installation of Optional 2 MB Fax
Memory (English)
Sheet: Installation of Optional 2 MB Fax
Memory (French Canadian)
Sheet: Installation of Optional Handset
(English)
Sheet: Installation of Optional Handset
(French Canadian)
Sheet: Drum Installation (English / French
Canadian)
Sheet: Toner Installation (English / French
Canadian)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 223
Service Manual for OF5800
Chapter 6 Illustrated Parts List
PLEASE NOTE: Hardcopy service documentation is available in the OKIFAX 5800 Service Training Kit,
P/N 58220501.
On-line versions are available through OKIDATA's Web Site, www.okidata.com
Item No. OKIDATA P/N
58220501
58323001
59276901
59277001
REFERENCE
P/N
DESCRIPTION
RSPL
Kit: OF5800 Service Training
Sheet: ID/Read Me First
Manual: Certification
Manual: Service
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 224
Service Manual for OF5800
Chapter 6 Illustrated Parts List
Item No. OKIDATA P/N
62209801
REFERENCE
P/N
DESCRIPTION
RSPL
OKIFAX 5800 120 Volt
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 225
Service Manual for OF5800
Chapter 7 Recommended Spare Parts List
OKI PART #
DESCRIPTION
50117901
ASSY. CASSETTE
50223701
PRINTHEAD UNIT
50223801
ASSY. DOCUMENT TRAY
50223901
FUSING UNIT
50411801
ASSY. RETARD ROLLER
50411901
ASSY. SEPARATOR ROLLER
50412001
FEED ROLLER
50412101
ASSY. DS1/DS2
50412201
ASSY. IL SWITCH
50412301
ASSY. PS SENSOR
50412401
PICK UP ROLLER W
50412501
ROLLER
50412601
FEED ROLLER W
50412601
FEED ROLLER W
50608301
STOPPER
50709401
STAMP
50932401
PRESSURE SPRING
51025001
ASSY. END GUIDE
51239701
GEAR 13/45
51239801
GEAR 23
51239901
CLUTCH GEAR
51240001
GEAR 41
51240101
FEED GEAR W
52095501
ONE TOUCH LABEL
52095502
ONE TOUCH LABEL
52204901
RETARD FILM
53078101
ONE TOUCH PANEL
53078201
SCANNER COVER
53078301
O.P. COVER
53078401
ASSY. PANEL COVER
53078501
REAR COVER
53078601
TOP COVER
53078701
COVER
53078801
CASSETTE SIDE COVER L
53078901
CASSETTE SIDE COVER R
53079001
FRONT COVER
53079101
SCANNER FRONT COVER
53079201
PANEL LOWER COVER
53079301
ONE TOUCH SHEET
53351001
SEPARATOR
53351101
GEAR FRAME F
53351201
ASSY. SCANNER FRAME
53351301
SEPARATOR
55082201
PCB: MAIN
55082301
PCB: PANEL
55082401
PCB: CCD
55082501
PCB: NCU
55082601
PCB: PRINTER I/F
55082701
PCB: CASSETTE USA
55083001
PCB: MODULAR
55626301
INVERTER
55626401
LCD DISPLAY
55700501
PAPER HOPPER
55700601
ASSY. DOCUMENT HOPPER
56113701
LAMP
56113801
MIRROR B
56113901
TUBE LAMP
56416501
ASSY. POWER SUPPLY
56514001
SOLENOID
56514101
FAN MOTOR
THERMISTOR
THERMOSTAT
DOCUMENT TRAY B
PHOTO INTERRUPTER
BUSHING
MIRROR A
FUSING ROLLER LOWER
FUSING ROLLER UPPER
TRANSFER UNIT
RUBBER CONTACT
D-ROLLER
PW BOARD-A
ACTUATOR
ROLLER
EXIT GEAR
DOCUMENT TRAY A
OUTER GUIDE B
MOD JACK COVER
SOLENOID TDS-F08G
PW BOARD-G
BUSHING
GEAR 16T
HOLDER
END GUIDE
BRUSH B
EXIT PRESS ROLLER
PWB-HV (WITH IC)
PHOTO INTERRUPTER
CAM
CLUTCH SPRING
SLIDE PLATE
GEAR FRAME R
COVER GLASS
OUTER GUIDE A
FOOT
HARNESS
GEAR 30T
ROLLER
HOLDER
LIFTING PLATE
TORSION SPRING
FEELER
HINGE BEARING
BRUSH A
EARTH SPRING S
PHOTO INTERRUPTER
HARNESS
CAM
PRESSURE SPRING
PLATE SPRING
CBL-ASSY. NCU MODULAR
CBL-ASSY. MAIN 232C 2
CBL-ASSY. MAIN 232C 1
CBL-ASSY. MAIN NCU1
CASSETTE FRAME
DOCUMENT HOPPER B
LOCK LEVER SHAFT
RETARD GEAR 32T
SIDE ROLLER
MOTOR
LENS
CASSETTE ASSY
GEAR
LEVER
SPRING
GEAR
GEAR
ARM
TENSION SPRING
HOLDER
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