OMEGA FSV100 FSV101, FSV102, FSV103, FSV104, FSV105, FSV106, FSV107, FSV200 FSV201, FSV202, FSV203, FSV204, FSV205, FSV206, FSV207 Solenoid Valve Operator's Manual
Below you will find brief information for Solenoid Valve FSV100 FSV101, Solenoid Valve FSV100 FSV102, Solenoid Valve FSV100 FSV103, Solenoid Valve FSV100 FSV104, Solenoid Valve FSV100 FSV105. These valves are designed to control fluid flow in a variety of industrial applications. They are normally closed and pilot operated, meaning they are opened by an electrical signal. The valves feature bronze construction for durability and a wide range of operating pressures and temperatures. They are ideal for use in commercial laundry equipment, dishwashers, irrigation systems, and industrial maintenance and repair.
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Table of Contents
FSVIOO I FSV200 Series
General Purpose Solenoid Valve
Page
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1 .1
Unpack ing ..................................................................................................................
1.2 Desc ri p ti on .................................................................................................................
1.3 Fea tu r es ..................................................................................................................
1.4 Ava il ab le M ode ls .........................................................................................................
1.5 Typ ica l App li ca ti ons .....................................................................................................
2
1
1
2
3
Chapter 2 Parts of the Solenoid Valve ...................................................................................... 4
Chapter 3 Installation ................................................................................................................
4
Chapter 4 Troubleshooting Guide ...........................................................................................
5
Chapter 5 Spare Parts List .......................................................................................................
6
Chapter 6 Specifications ..........................................................................................................
7
Notes
Chapter 1 Introduction
1 .l Unpacking
Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses):
General Purpose Solenoid Valve
Operator’s Manual (1)
(1)
If you have any questions about the shipment, please call OMEGA Customer Service Department. When you receive the shipment, inspect the container and equipment for signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
NOTE
The carrier will not honor any claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
1.2 Description
The OMEGA@ FSVIOO and FSV200 Series Two-Way Normally Closed Pilot Operated
Type Solenoid Valves cover most industrial applications. A two-way valve controls the flow of fluid through a single passage.
It has two ports, an inlet and an outlet. A normally closed valve does not pass fluid unless it is energized. There is fail safe positive valve closing in the event of power failure that prevents flooding or overfilling.
These valves cover a wide range of operating pressures and temperatures. 5 PSI to 150 PSI pressure and temperatures to 195°F affords broad application and tremendous flexibility.
long life bronze castings and waterproof coils insure performance consistency for a long life.
Since the valves are very rugged, they provide low incidence of down time and maintenance.
Minimum pressure drop internal design of this valve assures exceptional flow performance.
Piston-
The
1.3 Features
The FSVlOOlFSV200 solenoid valves have the following features:
??
2-way Normally Closed
??
Pilot-Operated
??
Piston-Type
??
Bronze Construction
??
Variety of Voltages
??
Maximum Temperature of 195°F
??
Maximum Pressure 150 PSI
1.4 Available Models
OMEGA Engineering, Inc. has the following models with the following characteristics:
FSVI 00 Series for Water
Part Number *
FSVI 01 Solenoid Valve with
Description
BUNA N/EPDM Seal and
BUNA N/EPDM Seal and FSV102 Solenoid Valve with
FSVI
FSVI
03
04
Solenoid Valve with
Solenoid Valve with
FSVI 05
FSV106
FSVI 07
Solenoid Valve with
Solenoid Valve with
Solenoid Valve with
* For DIN coil option, add suffix “-DIN” to the part number.
BUNA
BUNA
N/EPDM Seal and
N/EPDM Seal and 1
318” NPT Connector l/2” NPT Connector
3/4” NPT Connector
.OO” NPT Connector
BUNA N/EPDM Seal and 1.25” NPT Connector
BUNA N/EPDM Seal and 1.50” NPT Connector
BUNA N/EPDM Seal and 2.00” NPT Connector
2
FSV200 Series for Light
Oils and Solvents
Part Number *
FSV201
FSV202
FSV203
FSV204
FSV205
FSV206
FSV207
* For DIN coil option, add suffix “- DIN ” to the part number.
1.5 Typical Applications
Commercial Laundry Equipment and Facilities
Commercial Dishwashers, Bottlewashers, Pot/Pan Washers
Car & Truck Wash Facilities
Irrigation Systems
Humidification
Water Treatment
Poultry Incubators/Watering Equipment
Industrial Maintenance, Repair, and Operation
DescriDtion
Solenoid Valve with Viton Seal and
Solenoid Valve with Viton Seal and
3/8” NPT Connector
112” NPT Connector
Solenoid Valve with Viton Seal and
Solenoid Valve with Viton Seal and 1
Solenoid Valve with Viton Seal and 1.25 ” NPT Connector
3/4” NPT Connector
.O” NPT Connector
Solenoid Valve with Viton Seal and 1.50 ” NPT Connector
Solenoid Valve with Viton Seal and 2.00 ” NPT Connector
Chapter 2 Parts of the Solenoid Valve
FSVlOO/200 Series
PLUNGER ASSEMBLY
PISTON SPRING
(TEFLON,
PISTON BODY
SEAT WASHER NUT
BONNET
BOHET G
PLUNGER ASSEMBLY
Figure 2-1.
310”, l/2”, 314” NPT
SOLENOID SPRING
W
AS
HER
--SOLENOID
PISTON SPRING
SPLIT RING (TEFLON)
-PISTON BODY
Figure 2-2. I”, I%“, lYz”, 2” NPT
Chapter 3 Installation
Be sure to adhere to the following when installing your solenoid valve:
Arrow on valve body indicates direction of flow.
Apply wrench only on end of valve being connected;
(leverage on other valve parts can cause damage)
Install in horizontal position with solenoid vertical.
Make electrical connections in compliance with electrical code.
CAUTION
Be certain electric power is of the same voltage and cycles as marked on solenoid.
4
Chapter 4 Troubleshooting Guide
Problem Possible Cause
Failure to open when solenoid engergized
Failure to close when solenoid de-energized
Leakage
1.
Low voltage at solenoid
(below 85% of rated voltage)
2. Solenoid failure
3.
Worn rings
4.
Pressure drop less than 5 PSI
5. Bonnet bent
6. Should have approximately 1 /I 6” gap in split piston rings.
1.
Piston Ring binding between body bore and piston
2. Foreign matter lodged on body seat
3. Foreign matter preventing plunger from seating
4.
Plunger tip is broken or badly worn
1. Plunger seat hole eroded
2. Piston seat washer takes a deep set
Caution:
Do
not apply voltage to solenoid coil that has been removed from valve.
Corrective Action
Insure proper voltage at solenoid
Check for excessive voltage at solenoid
Replace split rings
Increase pressure differential to 5 PSI
Install new bonnet
Trim as required
Remove piston and place ring in groove, then insert piston in body
Remove piston and clean out matter
Clean out foreign matter at plunger seat hole
Replace plunger assembly
3/8”, l/2”, & replace piston
314” l”, l-l/#“, l-1/2”, & 2 ” replace valve
Replace seat washer
Chapter 5 Spare Parts List
Coil with outlet and l/2” NPT Conduit
Fits all valve sizes.
30” lead wires.
Consult Factory for other voltages and coils with ground wire.
3/8”*1/2”*3/&1”~1 W’*l x”92” NPT Connector Stvles
FSVI 00
7319503 7319503 7319503 7319503
73026
N/A
83192
82224
83192
82224
83192
82224
6
Teflon Split Piston Ring
(2
Req’d)
Piston Seat Washer
Piston Seat Washer Nut
1 85Oi9Oi
8222301
1 8222 2
8249801
86030
84048
76745
84571 84518
76750 7673801
,
Same Parts as
Plunger Assembly
“0” Ring
Piston Assembly
Piston Seat Washer
FSVZOO
FSVIOO Except Following Parts of Viton:
3ia” CL 112”
74777
N/A
7735504
84689
314”
74777
N/A
7730002
84688
1” & 11/4”
74777
87408
7643103
84794
11/2”
74777
85649
7646902
85614
2”
74777
85650
7647002
85612
I
Chapter 6 Specifications
FSVI OO/FSVZOO Series ri
0
0
I I
IT----
f’k i-t I
Figure 6-i.
3/W ’, 112”, 8 314” Figure 6-2. 1”, 1?4”, I%“, CL 2”
FSVlOO: For fluids compatible with bronze, 430 F Stainless Steel, Ethylene Propylene, and Teflon is Th . r p I PS it w lve the va r th ow ill fl w t ha r t te wa f o t oun m r fo to c r ipe P to
Cv
Fa
Size
: ( te No ld be used shou .
ow fl
Weight
Lbs.
Kgs.
.3
2
318” pa m a co
318"
2.00
0.91
.3
l/2"
3
112"
2.12
0.96
.5
7
314”
314"
3.50
1.59
.8
9
1
'I
1
'I
7.20
3.27
l-114"
15 l-l/4"
7.25
3.29
: s
: s ion s t: lue en igh e im D
W
Maximum Viscosity:
Minimum Pressure:
Maximum Presure:
Temperature Range:
Medium:
Power:
Wetted Parts: s rt
M le res
Cen gu fi tab
” ts
I
I PS to 195 F ° r te
5 PS
150
32 a lven
W I
So on fl
, s tt a
Te , ze
W 23 ron
200
B
(FSV fl o ve ve fe fe fe Re
Re
Re
) and il/ (FSV O
200
): 00
(FSV t
( ) o X t s Va il co ies r Se ) on it - V
90 l-112"
28 l-112"
10.00
4.55
39
2"
2"
13.75
6.25
Specifications (con?)
100
90
80
70
E 6o g
5 0
.E 4 0 h.
IA
30
20
10
5
0
5 IO 20 30 40 60 SO 100
Pressure Drop Across the Valve in PSI
125
Flow Capacity Charts
450
400
150
350
300
E k 250
.E 20 0
175
0 15 0
E 125
100
;i
:8
0-
30 40 60 80 100
Pressure Drop Across the Valve in PSI
125
Figure 6-3. 3/W ’, l/2”, 314” NPT Figure 64. l”, I%“, I%“, 2” NPT
150 for reliable operation.
* Must be installed in horizontal piping with solenoid in vertical position.
* Valve should be sized to flow requirement, not pipe size.
* Average closing time:
8
, __ . _ .
I
I
. .__
I
I
. .-__
1
. - _ --.
FSV202
FSV203
FSV204
FSV205
FSV206
FSV207
I
I
I
_ .l/2
314
1 .oo
1.25
I
.50
2.00
t
_ . .--
0.439
0.849
1.250
1.250
I
I
I
1.500
2.000
I
1
Viton
Viton
Viton
Viton
Viton
Viton
0.85
0.6-4.5
0.1-0.25
0.6-4.5
0.1-0.25
0.8-5.8
0.2-0.5
I
1.5-9 0.2-0.4
1 1.5-9.5
*0.005
*0.002
*0.002
kO.002
kO.002
Notes
WARRANTY
OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory service for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal and shipping time. This ensures that OMEGA ’s customers receive maximum coverage on each product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA ’s
Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; other operating conditions outside of misapplication; misuse or
OMEGA’s control. Components which wear or which are
OMEGA is glad to offer suggestions on the use of its various products.
defects.
Nevertheless,
OMEGA only warrants that the parts manufactured by it will be as specified and free of
OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHAT-
SOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WAR-
RANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall
OMEGA be liable for consequential, incidental or special damages.
Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA
ENGINEERING, INC. neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in the manual.
SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation or activity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the equipment in such a manner.
RETURN REQUESTS / INQUIRIES
Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA ’S CUSTOMER SERVICE DEPARTMENT (IN
ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
FOR
WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1.
PO. number under which the product was
PURCHASED,
2.
Model and serial number of the product
3.
under warranty, and
Repair instructions and/or specific problems relative to the product.
FOR NON_WARRANTY REPAIRS OR
CALIBRA-
TION, consult OMEGA for current repair/ calibration charges. Have the following information available BEFORE contacting OMEGA:
1.
2.
3.
P.O. number to cover the COST of the repair/calibration,
Model and serial number of product, and
Repair instructions and/or specific problems relative to the product.
OMEGA ’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
0 Copyright 1994 OMEGA ENGINEERING, INC. All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC.
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Key features
- 2-way Normally Closed
- Pilot-Operated
- Bronze Construction
- Variety of Voltages
- Maximum Temperature of 195°F
- Maximum Pressure 150 PSI
- Fail safe positive valve closing