The IRB 14000 is ABB Robotics’ first generation dual-arm robot, designed specifically for manufacturing industries that use flexible robot-based automation. The robot has an open structure that is especially adapted for flexible use and can communicate extensively with external systems.
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Product specification IRB 14000 Trace back information: Workspace Main version a214 Checked in 2017-03-16 Skribenta version 5.1.011 Product specification IRB 14000 Document ID: 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced or copied without ABB's written permission. Keep for future reference. Additional copies of this manual may be obtained from ABB. Original instructions. © Copyright 2015-2017 ABB. All rights reserved. ABB AB, Robotics Robotics and Motion Se-721 68 Västerås Sweden Table of contents Table of contents 1 Overview of this specification .......................................................................................................... 7 Description 9 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 9 9 11 14 14 16 17 18 19 24 24 25 27 28 28 29 31 33 33 34 36 36 37 37 40 41 42 43 Grippers 45 2.1 45 45 46 52 52 57 60 61 63 64 64 65 66 69 71 73 73 2.2 2.3 2.4 3 Structure ......................................................................................................... 1.1.1 Introduction to structure ........................................................................... 1.1.2 The Robot .............................................................................................. Safety ............................................................................................................. 1.2.1 Applicable standards ............................................................................... 1.2.2 Safety functions ...................................................................................... Installation ....................................................................................................... 1.3.1 Operating requirements ............................................................................ 1.3.2 Mounting the manipulator ......................................................................... Load diagram ................................................................................................... 1.4.1 Introduction to load diagram ...................................................................... 1.4.2 Load diagram ......................................................................................... 1.4.3 Maximum load and moment of inertia .......................................................... Mounting of equipment ....................................................................................... 1.5.1 General ................................................................................................. 1.5.2 Robot .................................................................................................... 1.5.3 Tool flange ............................................................................................. Calibration ....................................................................................................... 1.6.1 Fine calibration ....................................................................................... 1.6.2 Absolute accuracy calibration .................................................................... Maintenance and troubleshooting ......................................................................... 1.7.1 Introduction to maintenance and trouble shooting ......................................... Robot motion .................................................................................................... 1.8.1 Working range and type of motion .............................................................. 1.8.2 Performance according to ISO 9283 ............................................................ 1.8.3 Velocity ................................................................................................. 1.8.4 Stopping distance / time ........................................................................... Customer connections ....................................................................................... Structure ......................................................................................................... 2.1.1 Introduction ............................................................................................ 2.1.2 Function modules .................................................................................... Technical data .................................................................................................. 2.2.1 General ................................................................................................. 2.2.2 Servo module ......................................................................................... 2.2.3 Vacuum module ...................................................................................... 2.2.4 Vision module ......................................................................................... 2.2.5 Fingers .................................................................................................. Installation ....................................................................................................... 2.3.1 Operating requirements ............................................................................ 2.3.2 Recommended standard tightening torque ................................................... 2.3.3 Mounting the gripper ................................................................................ 2.3.4 Mounting the fingers ................................................................................ 2.3.5 Mounting tools to the vacuum module ......................................................... Maintenance and trouble shooting ........................................................................ 2.4.1 Introduction ............................................................................................ Controller 75 3.1 3.2 3.3 75 78 80 81 Overview ......................................................................................................... Connecting power and the FlexPendant ................................................................ Connecting a PC and Ethernet based options ......................................................... 3.3.1 Connectors on the computer unit ............................................................... Product specification - IRB 14000 5 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. Table of contents 3.4 3.5 3.6 3.7 3.8 4 Specification of variants and options 4.1 4.2 4.3 4.4 4.5 5 Connecting I/O signals ....................................................................................... Connecting fieldbuses ........................................................................................ Connecting safety signals ................................................................................... Memory functions .............................................................................................. 3.7.1 SD-card memory ..................................................................................... 3.7.2 Connecting an USB memory ..................................................................... What is Cartesian speed supervision? ................................................................... 85 87 90 93 93 94 95 97 Introduction to variants and options ...................................................................... 97 Manipulator ...................................................................................................... 98 Grippers .......................................................................................................... 99 Basic .............................................................................................................. 101 Unlisted options ................................................................................................ 105 Accessories 107 Index 109 6 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. Overview of this specification Overview of this specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints • The fulfilment of standards, safety and operating requirements • The load diagrams, mounting of extra equipment, the motion and the robot reach • The specification of variants and options available The product specification also contains information for the controller. Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product is described in the product manual. Users It is intended for: • Product managers and product personnel • Sales and marketing personnel • Order and customer service personnel References Reference Document ID Product manual - IRB 14000 3HAC052983-001 Operating manual - IRB 14000 3HAC052986-001 Product manual - Gripper IRB 14000 3HAC054949-001 Product specification - Controller software IRC5 IRC5 with main computer DSQC1000. 3HAC048264-001 Product specification - Controller IRC5 IRC5 with main computer DSQC1000. 3HAC047400-001 Product specification - Robot user documentation, IRC5 with RobotWare 5 3HAC024534-001 Operating manual - IRC5 with FlexPendant 3HAC050941-001 Revisions Revision Description - New product specification A • Minor corrections/update B • • Changed torque y for endurance load and maximum load. Main cable options added. Continues on next page Product specification - IRB 14000 7 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. Overview of this specification Continued Revision C Description • • • Revised Tool I/O descriptions Applicable ESD-standards added. Modified maximum speed of IRB 14000 gripper from 20 mm/s to 25 mm/s. D Published in release R16.2. The following updates are done in this revision: • Added part number for Mill-Max connector used on the tool flange. See Tool flange on page 31 and Tool flange on page 44. • Max current information added to Tool flange, see Customer connection on tool flange. • Max current added For pins A to D on the tool flange, when they are not used as Ethernet interfaces, see Customer connection on tool flange. • Max current added for pin 9 on connector XS7 and XS8. • Added line fusing, rated power, and required equipment information for power connection to the controller. See Connecting power supply on page 78. E Published in release R17.1. The following updates are done in this revision: • SoftMove is now supported since Robotware 6.04 • Restriction of load diagram added. • Air input changed. 8 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.1.1 Introduction to structure 1 Description 1.1 Structure 1.1.1 Introduction to structure General The IRB 14000 is ABB Robotics first generation dual arm robot with 7-axis each arm, industrial robot, designed specifically for manufacturing industries that use flexible robot-based automation, e.g. 3C industry. The robot has an open structure that is especially adapted for flexible use, and can communicate extensively with external systems. Protection The robot has IP30 protection. Operating system The robot is equipped with the controller (located inside the boby of the robot) and robot control software, RobotWare. RobotWare supports every aspect of the robot system, such as motion control, development and execution of application programs, communication etc. See Product specification - Controller IRC5 with FlexPendant (IRC5C included). Safety The safety standards are valid for the complete robot. Additional functionality For additional functionality, the robot can be equipped with optional software for application support - for example communication features - network communication - and advanced functions such as multitasking, sensor control etc. For a complete description on optional software, see Product specification - Controller software IRC5. Continues on next page Product specification - IRB 14000 9 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.1.1 Introduction to structure Continued Arm axes - - 2 7 - - 3 1 + + - + + 4 + - + 2 + - - + - + 5 1 6 - + - + - 5 7 3 4 6 + + + xx1500000254 The arm configuration applies for both arms. 10 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.1.2 The Robot 1.1.2 The Robot General The IRB 14000 can only be mounted on table or other flat surface, no other mounting position is permitted. Robot Handling capacity (kg) Reach (m) IRB 14000 0.5 kg 0.559 m Data Weight IRB 14000 38 kg Data Description Manipulator weight Other technical data Note Airborne noise level The sound pressure level outside < 70 dB (A) Leq (acc. to the working space Machinery directive 2006/42/EG) Power consumption Path E-E2-E3-E4 in the ISO Cube, maximum load. Type of movement Power consumption (kW) Average power consumption < 0.17 kW Robot in 0 degree position IRB 14000 Brakes engaged 0.09 kW Brakes disengaged 0.14 kW xx0900000265 Position Description A 250 mm Continues on next page Product specification - IRB 14000 11 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.1.2 The Robot Continued Dimensions 470 220 96 187.5 571 (305) Robot 75 399 (360) 421 260 CL xx1500000103 Continues on next page 12 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.1.2 The Robot Continued Robot arms (157) (137) 265 36 166 251.5 27 40.5 40.5 (156) 30 xx1500000434 Product specification - IRB 14000 13 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.2.1 Applicable standards 1.2 Safety 1.2.1 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. Standards, EN ISO The product is designed in accordance with the requirements of: Standard Description EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction EN ISO 13849-1 Safety of machinery, safety related parts of control systems Part 1: General principles for design EN ISO 13850 Safety of machinery - Emergency stop - Principles for design EN ISO 10218-1 i Robots for industrial environments - Safety requirements -Part 1 Robot EN ISO 9787 Robots and robotic devices -- Coordinate systems and motion nomenclatures EN ISO 9283 Manipulating industrial robots, performance criteria, and related test methods EN ISO 14644-1 ii Classification of air cleanliness EN ISO 13732-1 Ergonomics of the thermal environment - Part 1 EN IEC 61000-6-4 EMC, Generic emission EN IEC 61000-6-2 EMC, Generic immunity EN IEC 60974-1 iii Arc welding equipment - Part 1: Welding power sources EN IEC 60974-10 iii Arc welding equipment - Part 10: EMC requirements EN IEC 60204-1 Safety of machinery - Electrical equipment of machines - Part 1 General requirements IEC 60529 Degrees of protection provided by enclosures (IP code) IEC 61340-5-1:2010 Protection of electronic devices from electrostatic phenomena - General requirements i ii iii See Deviations from ISO 10218-1:2011 on page 15. Only robots with protection Clean Room. Only valid for arc welding robots. Replaces EN IEC 61000-6-4 for arc welding robots. Continues on next page 14 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.2.1 Applicable standards Continued Deviations from ISO 10218-1:2011 ISO 10218-1:2011 was developed with conventional industrial robots in mind. Deviations from the standard are motivated for IRB 14000 in the table below. More information about ISO 10218-1 compliance is given in technote_150918. Requirement Deviation for IRB 14000 Motivation §5.7.1 Mode selector The mode selector is Automatic and manual mode are usability which can be locked in implemented in soft- features for IRB 14000, but not safety feaeach position. ware on FlexPendant. tures. Locking the operating mode does not contribute to a necessary risk reduction. i §5.12.1 Limiting the range of motion by adjustable stops (§5.12.2) or by safety functions (§5.12.3). i IRB 14000 does not have adjustable mechanical stops or provisions to install nonmechanical limiting devices. The IRB 14000 robot is intended for collaborative applications where contact between robot and the operator is harmless. Limiting the working range is then not necessary for risk reduction. Note that PPE (Personal Protective Equipment) may be required. The selector is replaced by a selection through software and user authorities can be set to restrict the use of certain functions of the robot (e.g. access codes). European standards Standard Description EN 614-1 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles EN 574 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design Standard Description ANSI/RIA R15.06 Safety requirements for industrial robots and robot systems ANSI/UL 1740 Safety standard for robots and robotic equipment CAN/CSA Z 434-14 Industrial robots and robot Systems - General safety requirements ANSI/ESD S20.20:2007 Protection of Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) Other standards Product specification - IRB 14000 15 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.2.2 Safety functions 1.2.2 Safety functions Functional safety The following safety functions are inherent design measures in the control system, contributing to power and force limiting. They are certified to category B, performance level b, according to EN ISO 13849-1. Safety functions Description Cartesian speed supervision The Cartesian speed of the elbow (arm check point, ACP) and the wrist (wrist center point, WCP) are supervised. If a limit is exceeded, the robot motion is stopped and a message displayed to the user. The default speed limit can be modified based on the risk assessment of the robot installation. The function is active in both manual and automatic mode. The speed limits are set by system parameters. See Operating manual - IRB 14000 Protective stop (safety stop) The controller has an electrical input which can be accessed in external devices mode to stop the robot, e.g. from a safety PLC. The protective stop function removes power from the actuators, and is a Category 0 stop, according to ISO 13850. In standalone mode, the FlexPendant emergency stop button is routed to this input, and utilizes the safety function to stop the robot. Additional safety features in the control system Safety functions Description Three-position enabling device The FlexPendant is always equipped with a three-position enabling device, but for the IRB 14000 system the enabling device is not used. Therefore the enabling device is disabled and inactive when the FlexPendant is connected to an IRB 14000 system, but it is enabled and active when connected to another robot. Connecting external devices External safety devices can be connected by removing the safety bridge connector on the controller. This also allows for stopping external machinery from the FlexPendant emergency stop button with retained dual channel safety. Collision detection In case of an unexpected mechanical disturbance, like a collision, the robot will stop and then slightly back off from its stop position. Fire safety The robot system complies with the requirements of UL (Underwriters Laboratories) for fire safety. Electrical safety The robot system complies with the requirements of UL for electrical safety. Safety lamp As an option, a safety lamp mounted on the manipulator can be connected. The lamp is activated when the controller is in the MOTORS ON state. 16 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3 Installation 1.3 Installation Introduction to installation IRB 14000 is intended for use in industrial environment. Each arm can handle a maximum payload of 0.5 kg. Continues on next page Product specification - IRB 14000 17 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3.1 Operating requirements 1.3.1 Operating requirements Protection standard Robot variant Protection standard IEC529 Manipulator + controller IP30 Explosive environments The robot must not be located or operated in an explosive environment. Working range limitations EPS will not be selectable and no mechanical limitations available. Ambient temperature Description Standard/Option Temperature Manipulator + controller during operation Standard + 5°C i (41°F) to + 40°C (104°F) Complete robot during Standard transportation and storage i - 10°C (14°F) to + 55°C (131°F) At low environmental temperature < 10ºC is, as with any other machine, a warm-up phase recommended to be run with the robot. Otherwise there is a risk that the robot stops or run with lower performance due to temperature dependent oil and grease viscosity. Relative humidity Description Relative humidity Complete robot during operation, transportation and storage Max. 85% at constant temperature 18 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3.2 Mounting the manipulator 1.3.2 Mounting the manipulator Maximum load Maximum load in to the base coordination system. See Figure below. Table mounted Force Endurance load (in operation) Max. load (emergency stop) Force x ±89 N ±178 N Force y ±147 N ±294 N Force z +380 ±140 N +380 ±280 N Torque x ±101 Nm ±202 Nm Torque y +14 ±98 Nm +14 ±172 Nm Torque z ±61 Nm ±122 Nm Ty Tx Fz Fx Tz Fy xx1500000104 Fx Force in the X plane Fy Force in the Y plane Fz Force in the Z plane Tx Bending torque in the X plane Ty Bending torque in the Y plane Tz Bending torque in the Z plane Continues on next page Product specification - IRB 14000 19 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3.2 Mounting the manipulator Continued The table shows the various forces and torques working on the robot during different kinds of operation. Note These forces and torques are extreme values that are rarely encountered during operation. The values also never reach their maximum at the same time! Continues on next page 20 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3.2 Mounting the manipulator Continued Fastening holes robot base View from below. 10 8x 40 0 40 8x 8x 6Thru 0.3 0 98 -1 10.5 0.3 6 0.3 B-B B 162 143 124 B 0 2x 6 0.06 C 124 143 6 m6 162 24 2x 6 H8 0.06 12 C 0 58 -1 12 ±2 (A) (2x) C-C xx1400002124 A Guide pins, 3HNP00449-1, one is to fit round hole, the other is to fit slot hole. Continues on next page Product specification - IRB 14000 21 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3.2 Mounting the manipulator Continued (A) 0 57 -2 8x M5 0.2 +0.025 6 +0.015 1. 6 DETAIL H 324 286 2 248 1.6 +0.025 6 +0.015 (B) H 40 80 xx1400002121 Pos Description A Master hole (round) B Alignment hole (slot) Attachment bolts, specification The table specifies the type of securing screws and washers to be used to secure the robot directly to the foundation. It also specifies the type of pins to be used. Suitable screws M5x25 Suitable washers 5.3x10x1 Quantity 8 pcs Quality 8.8 Guide pins 2 pcs, article number 3HNP00449-1 Tightening torque 3.8 Nm ± 0.38 Nm Continues on next page 22 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.3.2 Mounting the manipulator Continued Level surface requirement 0.1 xx1500000627 Product specification - IRB 14000 23 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.4.1 Introduction to load diagram 1.4 Load diagram 1.4.1 Introduction to load diagram Information WARNING It is very important to always define correct actual load data and correct payload of the robot. Incorrect definitions of load data can result in overloading of the robot. If incorrect load data and/or loads are outside load diagram is used the following parts can be damaged due to overload: • motors • gearboxes • mechanical structure WARNING In the robot system is the service routine LoadIdentify available, which allows the user to make an automatic definition of the tool and load, to determine correct load parameters. For detailed information, see Operating manual - IRC5 with FlexPendant. WARNING Robots running with incorrect load data and/or with loads outside diagram, will not be covered by robot warranty. General The load diagram includes a nominal pay load inertia, J0 of 0.001 kgm 2 . At different moment of inertia the load diagram will be changed. For robots that are allowed tilted, wall or inverted mounted, the load diagrams as given are valid and thus it is also possible to use RobotLoad within those tilt and axis limits. Control of load case by "RobotLoad" To easily control a specific load case, use the calculation program ABB RobotLoad. Contact your local ABB organization for more information. The result from RobotLoad is only valid within the maximum loads and tilt angles. There is no warning if the maximum permitted armload is exceeded. For over load cases and special applications, contact ABB for further analysis. 24 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.4.2 Load diagram 1.4.2 Load diagram IRB 14000-0.5/0.5 (without gripper) 0,20 0,15 Z - (m) 0,3 kg 0,4 kg 0,10 0,5 kg 0,05 0,00 0,00 0,05 0,10 L - (m) xx1500000097 Continues on next page Product specification - IRB 14000 25 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.4.2 Load diagram Continued IRB 14000-0.5/0.5 (with gripper) Hand CoG, see table below. 0,20 0,15 Z - (m) 0,1 kg 0,10 0,15 kg 0,05 0,2 kg 0,00 0,00 84 0,05 L - (m) xx1500000501 Mass (g) Z (mm) L (mm) 280 47.3 13.9 The load diagram with gripper is an example, given for the heaviest combination of IRB 14000 Gripper options (servo + 2 vacuum modules), including fingers and suction tools. Actual load capacity should be determined from the robot load diagram and the mass data of the actual gripper and end effectors. 26 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.4.3 Maximum load and moment of inertia 1.4.3 Maximum load and moment of inertia General Total load given as: Mass in kg, center of gravity (Z and L) in m and moment of inertia (J0x, J0y, J0z) in kgm 2 . L= √(X 2 + Y 2 ). Full movement Axis Robot variant Max. value 5 IRB 14000-0.5/0.5 J5 = Mass x ((Z + 0.045) 2 + L 2 ) + max (J0x, J0y) ≤ 0.012 kgm 2 6 IRB 14000-0.5/0.5 J6 = Mass x L 2 + J0Z ≤ 0.009 kgm 2 xx1500000774 Position Description A Center of gravity J0x, J0y, J0z Max. moment of inertia around the X, Y and Z axes at center of gravity. Wrist torque The table below shows the maximum permissible torque due to payload. Note The values are for reference only, and should not be used for calculating permitted load offset (position of center of gravity) within the load diagram, since those also are limited by main axes torques as well as dynamic loads. Also arm loads will influence the permitted load diagram, contact your local ABB organization. Robot variant Max wrist torque axes 4 and 5 Max wrist torque axis 6 Max torque valid at load IRB 14000 0.64 Nm 0.23 Nm 0.5 kg Product specification - IRB 14000 27 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.5.1 General 1.5 Mounting of equipment 1.5.1 General Each arm ends with a tool flange, for mounting of available gippers, see Grippers on page 45 or for customer specific equipment and on robot. Below is an overview of the robot and tool flange, see Tool flange on page 31 and Robot on page 29 for details. 28 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.5.2 Robot 1.5.2 Robot Top mounting interface body 455 B A 150 150 3 x M4 Helicoil 2d 12 ±0.10 0.3 48 M8 (A) 24 2 x M4 Helicoil 2d 48 0.3 B A 90 xx1500000495 Pos Description A M8 hole for lifting eye, thru hole Continues on next page Product specification - IRB 14000 29 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.5.2 Robot Continued Chest mounting interface A 340.9 30° 60 32 3 x M4 8 15 A xx1500000494 30 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.5.3 Tool flange 1.5.3 Tool flange (C) (B) (D) (A) (E) (F) xx1500000099 Pos Description A 4 x 2.9 thru holes for M2.5 screws B 2E8 pin hole for alignment C 15H7 for alignment, max depth 5 mm D Mill-Max (430-10-208-00-240000), spring-loaded header, double row 8 pad connector for 24V and Ethernet or IO E Outer diam. 7.5e8 and inner diam. 4.4F10 for air hose F Calibration mark for axis 6 Continues on next page Product specification - IRB 14000 31 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.5.3 Tool flange Continued 2 E8 4 15 H7 3 15 ±0.03 8 63 19 ±0.03 R28.3 60 2 7.5e8 (A) J 4 6.5 J ° 7 . 7 R2 2.5 6.5 HA (B) 10.2 1.04 (± 0.20) 2.5 5.1 HA ° 0.5 +0.1 5.5 0 5.1 6 1 4.5 30 ° 20 4x 2.9 0.2 4x 5.5 2.5 13.6 J-J xx1500000098 Pos Description A Dimensions air hose B Mill-Max (430-10-208-00-240000), spring-loaded header, double row 8 pad connector 32 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.6.1 Fine calibration 1.6 Calibration 1.6.1 Fine calibration General Fine calibration is made by moving the axes so that the synchronization mark on each joint is aligned, and running the CalHall routine. For detailed information on calibration of the robot see Product manual - IRB 14000. xx1500000526 Product specification - IRB 14000 33 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.6.2 Absolute accuracy calibration 1.6.2 Absolute accuracy calibration Prerequisites Requires RobotWare option Absolute Accuracy, see Product specification - Controller software IRC5. The calibration concept Absolute Accuracy (AbsAcc) is a calibration concept, that ensures a TCP absolute accuracy of better than ±1 mm in the entire working range. Absolute Accuracy compensates for: • Mechanical tolerances in the robot structure • Deflection due to load Absolute Accuracy calibration is focusing on positioning accuracy in the cartesian coordinate system for the robot. It also includes load compensation for deflection caused by the tool and equipment. Tool data from robot program is used for this purpose. The positioning will be within specified performance regardless of load. Calibration data The user is supplied with robot calibration data (compensation parameter file, absacc.cfg) and a certificate that shows the performance ("birth certificate"). The difference between an ideal robot and a real robot without Absolute Accuracy may reach up to 10 mm, resulting from mechanical tolerances and deflection in the robot structure. Continues on next page 34 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.6.2 Absolute accuracy calibration Continued Absolute Accuracy option The Absolute Accuracy option is integrated in the controller algorithms for compensation of the difference between the ideal and the real robot, and does not need external equipment or calculation. Absolute Accuracy is a RobotWare option and includes an individual calibration of the robot (mechanical arm). Absolute Accuracy is a TCP calibration to reach a good positioning in the Cartesian coordinate system. xx1500000761 Product data Typical production data regarding calibration are: Robot Positioning accuracy (mm) IRB 14000-0.5/0.5 Average Max % Within 1 mm 0.3 0.6 100 Product specification - IRB 14000 35 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.7.1 Introduction to maintenance and trouble shooting 1.7 Maintenance and troubleshooting 1.7.1 Introduction to maintenance and trouble shooting General The robot requires only a minimum of maintenance during operation. It has been designed to make it as easy to service as possible: • Maintenance-free AC motors are used. • Grease used for all gear boxes. • The cabling is routed for longevity. • It has a program memory “battery low” alarm. Maintenance The maintenance intervals depend on the use of the robot, the required maintenance activities also depends on selected options. For detailed information on maintenance procedures, see Maintenance section in the Product Manual. 36 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.8.1 Working range and type of motion 1.8 Robot motion 1.8.1 Working range and type of motion Robot motion Axis Type of motion Degree of motion Axis 1 Arm - Rotation motion -168.5° to +168.5° Axis 2 Arm - Bend motion -143.5° to +43.5° Axis 7 Arm - Rotation motion -168.5° to +168.5° Axis 3 Arm - Bend motion -123.5° to +80° Axis 4 Wrist - Rotation motion -290° to +290° Axis 5 Wrist - Bend motion -88° to +138° Axis 6 Flange - Rotation motion -229° to +229° Continues on next page Product specification - IRB 14000 37 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.8.1 Working range and type of motion Continued Illustration, working range IRB 14000 The illustrations show the unrestricted working range of the robot. Front view 1018 593 347 Z Y 0 664 235 451 14 0 94 xx1500000105 Side view 1018 593 347 Z 0 X 681 274 0 53 60 90 405 94 xx1500000660 Continues on next page 38 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.8.1 Working range and type of motion Continued Top view 405 Y 0 53 60 274 X 664 235 14 0 451 680.8 xx1500000336 Isometric view xx1500000661 Product specification - IRB 14000 39 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.8.2 Performance according to ISO 9283 1.8.2 Performance according to ISO 9283 General At rated maximum load, maximum offset and 1.5 m/s velocity on the inclined ISO test plane, with all six axes in motion. Values in the table below are the average result of measurements on a small number of robots. The result may differ depending on where in the working range the robot is positioning, velocity, arm configuration, from which direction the position is approached, the load direction of the arm system. Backlashes in gearboxes also affect the result. The figures for AP, RP, AT and RT are measured according to figure below. xx0800000424 Position Description Position Description A Programmed position E Programmed path B Mean position at program execution D Actual path at program execution AP Mean distance from programmed position AT Max deviation from E to average path RP Tolerance of position B at re- RT peated positioning Tolerance of the path at repeated program execution Description Values IRB 14000 Pose repeatability, RP (mm) 0.02 Pose accuracy, AP (mm) 0.02 Linear path repeatability, RT (mm) 0.10 Linear path accuracy, AT (mm) 1.36 Pose stabilization time, Pst (s) within 0.1 mm of the position 0.37 40 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.8.3 Velocity 1.8.3 Velocity General Robot variant Axis 1 Axis 2 Axis 7 Axis 3 Axis 4 Axis 5 Axis 6 IRB 14000 180 °/s 180 °/s 180 °/s 180 °/s 400 °/s 400 °/s 400 °/s Supervision is required to prevent overheating in applications with intensive and frequent movements. Resolution Approximately 0.01 o on each axis. Product specification - IRB 14000 41 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.8.4 Stopping distance / time 1.8.4 Stopping distance / time General Stopping distance/time for emergency stop (category 0) at max speed, max stretched out and max load, categories according to EN 60204-1. All results are from tests on one moving axis. All stop distances are valid for floor mounted robot, without any tilting. Robot variant IRB 14000 Axis Category 0 A B 1 23 0.37 2 23 0.37 7 26 0.40 3 26 0.40 Description A Stopping distance in degrees B Stop time (s) 42 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.9 Customer connections 1.9 Customer connections Introduction to customer connections Customer connection, the cables are integrated in the robot and the connectors are placed on the left side at the base and in the tool flange. The tool flange is equipped with an 8-pole pad-type connector for signal and power. Positions E-H are for power (24V) and PE. Positions A-D are for signal, and can be either Ethernet or IO signals. Upon delivery, the robot has Ethernet on the flange positions A-D. The Ethernet connection from each arm is routed to the LAN2 port on the main computer via an internal Ethernet switch in the controller. The user can reconnect inside the controller to instead get IO signals on the flanges. There is a female Ethernet connector waiting next to the Ethernet switch inside of the controller, by which flange positions A-D can instead be routed to XP12 on the left side panel of the controller. There, cross connections to DI and DO connectors XS8 and XS7 can easily be made. On each flange, only one of Ethernet and IO signals can be used at the same time. When selecting the IRB 14000 SmartGrippers, Ethernet will be used, and the Tool IO signals on XP12 are not available on the flange. The Tool IO signals, on the other hand, can be used when integrating a basic pneumatic or electric gripper that is controlled by a small number of IO signals, and that is not Ethernet-based. Robot base For customer connections robot base, see Controller on page 75. Continues on next page Product specification - IRB 14000 43 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 1 Description 1.9 Customer connections Continued Tool flange Note Customer signals (each arm) at tool flange is only available when no grippers are selected. Tool connector type, Spring-loaded Header Double row, Mill-Max (430-10-208-00-240000). G E C A H F D B xx1500000492 Pin Description A EtherNet RD- B EtherNet TD- C EtherNet RD+ (Max current = 2A, when not used as Ethernet signals) D EtherNet TD+ (Max current = 2A, when not used as Ethernet signals) E PE F Spare G 0V, IO H 24V, IO (Max current = 1 A/arm) 44 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.1 Introduction 2 Grippers 2.1 Structure 2.1.1 Introduction General The IRB 14000 gripper is a smart, multifunctional gripper for part handling and assembly. The gripper has one basic servo module and two optional functional modules, vacuum and vision. The three modules can be combined to provide five different combinations for users in different applications. A pair of getting-started fingers are provided together with the gripper for demo and test purposes. These fingers should be replaced with fingers designed for the actual application by the system integrator. If the vacuum module option is selected, a first set of suction cups and filters are provided together with the gripper. Protection The IRB 14000 gripper has IP30 protection. Communication The IRB 14000 gripper communicates with the IRB 14000 controller over an Ethernet IP fieldbus. A RobotWare add-in, SmartGripper, is provided to facilitate the operation and programming of the gripper. The add-in contains RAPID driver, FlexPendant interface and configuration files. Left and right The IRB 14000 gripper can be mounted on left or right arm without restrictions. It can also be moved between arms and between robots. After a gripper is installed to the robot, the setup of Left or Right identity (chirality) of the gripper is done from the FlexPendant interface. Safety The IRB 14000 gripper has a patented floating shell structure that helps absorb impacts during collisions. End effectors such as fingers and suction tools need to be designed for the actual application and included in the risk assessment by the system integrator. Product specification - IRB 14000 45 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.2 Function modules 2.1.2 Function modules General The functions of the three gripper modules are described as follows. Function module Description 1 Servo The servo module is the basic part of the gripper. It gives the function of gripping objects. Fingers are installed on the base of the servo module, and finger movement and force can be controlled and supervised. 2 Vacuum The vacuum module contains the vacuum generator, vacuum pressure sensor and blow-off actuator. When the suction tools are mounted, the gripper can pick up objects by the suction function and place the objects by the blow-off function. 3 Vision The vision module contains a Cognex AE3 In-Sight camera, supporting all functions of ABB Integrated Vision. The three function modules can be combined into five different possibilities as listed in the following table. Combination Includes... 1 Servo One servo module 2 Servo + Vacuum One servo module and one vacuum module 3 Servo + Vacuum 1 + Vacuum 2 One servo module and two vacuum modules 4 Servo + Vision One servo module and one vision module 5 Servo + Vision + Vacuum One servo module, one vision module, and one vacuum module Continues on next page 46 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.2 Function modules Continued Combination views Servo The following figure illustrates the gripper with one servo module. xx1400002137 Continues on next page Product specification - IRB 14000 47 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.2 Function modules Continued Servo + Vacuum The following figure illustrates the gripper with one servo module and one vacuum module. xx1400002138 Continues on next page 48 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.2 Function modules Continued Servo + Vacuum 1 + Vacuum 2 The following figure illustrates the gripper with one servo module and two vacuum modules. xx1400002139 Continues on next page Product specification - IRB 14000 49 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.2 Function modules Continued Servo + Vision The following figure illustrates the gripper with one servo module and one vision module. xx1400002140 Continues on next page 50 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.1.2 Function modules Continued Servo + Vision + Vacuum The following figure illustrates the gripper with one servo module, one vacuum module and one vision module. xx1400002141 Product specification - IRB 14000 51 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.1 General 2.2 Technical data 2.2.1 General Weight and load capacity Combination Weight (g) Weight (g) of without fingers, the whole gripsuction cup(s), per and filter(s) i Max. load capa- Max. load capacity (g) without city (g) of the fingers, suction whole gripper ii cup(s), and filter(s) ii Servo 215 230 285 270 Servo + Vacuum 1 225.5 248 274.5 252 Servo + Vacuum 1 + 250 Vacuum 2 280 250 220 Servo + Vision 244 271 256 262 260.5 238 229 Servo + Vision + Vacu- 239.5 um 1 i ii The getting-started fingers weights 15 g, and the standard suction cups and filters weight 7.5 g per set. Load capacity = 500 - Weight Center of gravity (CoG) limitations applied. See the robot load diagram. Detailed mass data - Center of Gravity Combination CoG (mm) without fingers, suction CoG (mm) of the whole gripper cup(s), and filter(s) x y z x y z 8.7 12.3 49.2 8.2 11.7 52 Servo + Vacu- 8.9 um 1 12.3 48.7 8.6 11.7 52.7 Servo + Vacu- 7.4 um 1 + Vacuum 2 12.4 44.8 7.1 11.9 47.3 Servo + Vision 7.9 12.4 48.7 7.5 11.8 52.7 Servo + Vision 8.2 + Vacuum 1 12.5 48.1 7.8 11.9 50.7 Servo Detailed mass data - Inertia Combination Inertia (kgm 2 ) without fingers, suction cup(s), and filter(s) Inertia (kgm 2 ) of the whole gripper lxx lyy lzz lxx lyy lzz 0.00017 0.00020 0.00008 0.00021 0.00024 0.00009 Servo + Vacu- 0.00017 um 0.00020 0.00008 0.00021 0.00024 0.00009 Servo + Vacu- 0.00020 um 1 + Vacuum 2 0.00024 0.00011 0.00025 0.00029 0.00012 Servo Continues on next page 52 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.1 General Continued Combination Inertia (kgm 2 ) without fingers, suction cup(s), and filter(s) Inertia (kgm 2 ) of the whole gripper lxx lyy lzz lxx lyy lzz Servo + Vision 0.00017 0.00019 0.00008 0.00021 0.00023 0.00008 Servo + Vision 0.00018 + Vacuum 0.00020 0.00009 0.00022 0.00024 0.00009 Tooldata definitions without fingers, suction cup(s), and filter(s) Combination Tooldata Servo [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.215, [8.7, 12.3, 49.2], [1, 0, 0, 0], 0.00017, 0.00020, 0.00008] ] Servo + Vacuum [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.226, [8.9, 12.3, 48.7], [1, 0, 0, 0], 0.00017, 0.00020, 0.00008] ] Servo + Vacuum 1 + Vacuum 2 [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.250, [7.4, 12.4, 44.8], [1, 0, 0, 0], 0.00020, 0.00024, 0.00011] ] Servo + Vision [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.229, [7.9, 12.4, 48.7], [1, 0, 0, 0], 0.00017, 0.00019, 0.00008] ] Servo + Vision + Vacuum [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.240, [8.2, 12.5, 48.1], [1, 0, 0, 0], 0.00018, 0.00020, 0.00009] ] Tooldata definitions with fingers, suction cup(s), and filter(s) Combination Tooldata Servo [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.230, [8.2, 11.7, 52.0], [1, 0, 0, 0], 0.00021, 0.00024, 0.00009] ] Servo + Vacuum [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.248, [8.6, 11.7, 52.7], [1, 0, 0, 0], 0.00021, 0.00024, 0.00009] ] Servo + Vacuum 1 + Vacuum 2 [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.280, [7.1, 11.9, 47.3], [1, 0, 0, 0], 0.00025, 0.00029, 0.00012] ] Servo + Vision [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.244, [7.5, 11.8, 52.7], [1, 0, 0, 0], 0.00021, 0.00023, 0.00008] ] Servo + Vision + Vacuum [ TRUE, [ [0, 0, 0], [1, 0, 0 ,0] ], [0.262, [7.8, 11.9, 50.7], [1, 0, 0, 0], 0.00022, 0.00024, 0.00009] ] Continues on next page Product specification - IRB 14000 53 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.1 General Continued Mass data, illustration The following figure shows the mass data of the gripper with one servo module and one vacuum module as an example. xx1500000826 A CoG Note: Dimensions of CoG in the brackets are without the fingers and suction tools B Getting-started finger length C Travel length: 0-50 mm Continues on next page 54 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.1 General Continued Airborne noise level Description Note The sound pressure level outside < 55 dB, measured at a location 0.5 m away from the gripper. Power consumption The gripper is powered by 24 V DC and the maximum power consumption of the whole gripper is 9 W. Continues on next page Product specification - IRB 14000 55 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.1 General Continued Dimensions 22 The following figure shows the dimension of the gripper with one servo module and two vacuum modules. The dimensions of other gripper options can be obtained by simply removing the dimension data of the suction cups and filters. For the specific dimension of the camera used in the gripper with a vision module, see Camera, dimensions on page 61. (A) 83 127 41,5 69 37.5 18,5 136 52 (84) xx1500000106 Pos Description A Travel length = 0 - 50 mm 56 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.2 Servo module 2.2.2 Servo module Travel length Description Data Travel length 0-50 mm (max. 25 mm per finger) Description Data Speed 25 mm/s Repeatability ±0.05 mm Maximum speed Gripping force Description Data Gripping direction Inward or outward Maximum gripping force 20 N (at the gripping point of 40 mm) External force (not in gripping directions) 15 N (at the gripping point of 40 mm) Force control accuracy ±3 N Load diagram The following figures show the relationship between the maximum allowed gripping force and gripping point to the finger flange. xx1500000792 Continues on next page Product specification - IRB 14000 57 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.2 Servo module Continued xx1500000797 Pos Description F Gripping force, in unit of N L Length from the gripping point to the finger flange, in unit of mm The following figures show the relationship between the maximum allowed external force and gripping point to the finger flange. xx1500000798 Continues on next page 58 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.2 Servo module Continued xx1500000799 Pos Description F External force, in unit of N L Length from the gripping point to the finger flange, in unit of mm Position control and calibration The servo module has integrated position control with the repeatability of ±0.05 mm. The servo module is calibrated by RAPID instructions or using the FlexPendant interface. For details, see the sections IRB 14000 gripper FlexPendant application and chapter RAPID references in Product manual - Gripper IRB 14000. Product specification - IRB 14000 59 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.3 Vacuum module 2.2.3 Vacuum module Vacuum generator The vacuum module has an integrated vacuum generator that is designed with a maximum payload of 150 g. The actual payload capacity depends on the following factors: • Suction tool design and the choice of suction cups • The surface structure of the object being picked • The pickup point and the CoG of the object being picked • Robot motion while the object is picked • Air pressure input to the robot Vacuum pressure sensor The air pressure of the vacuum module can be monitored in real time using an in-built vacuum sensor. This makes it possible to detect whether the object is correctly picked up by the suction tool. Blow-off actuator To minimize cycle time and ensure accurate drop-off of the picked objects, a blow-off actuator is integrated in the vacuum module. 60 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.4 Vision module 2.2.4 Vision module General The vision module includes a Cognex AE3 camera and provides powerful and reliable vision and identification tools. Camera, specification Description Data Resolution 1.3 Megapixel Lens 6.2mm f/5 Illumination Integrated LED with programmable intensity Software engine Powered by Cognex In-Sight Application programming software ABB Integrated vision or Cognex In-Sight Explorer Camera, dimensions The following figure shows the dimension of the Cognex AE3 camera. xx1500001395 Pos Description A Internal illumination Continues on next page Product specification - IRB 14000 61 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.4 Vision module Continued Pos Description B Lens 62 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.2.5 Fingers 2.2.5 Fingers Getting-started finger, dimensions The following figure shows the dimension of the getting-started finger. xx1500001606 Design requirements for customized fingers Except for the two getting-started fingers delivered together with the IRB 14000 gripper, it is also possible for users to customize fingers based on actual requirements. When designing fingers, the following requirements should be met: • To enhance the stiffness for gripping and extend lifetime of the fingers, it is recommended metal be used as the finger materials. • The finger size must be designed properly to prevent any collision with the gripper shell during the finger movement or gripping. • The length of the screws that are used for fastening the fingers to the finger flange must be proper and less than the maximum hole depth on the flange. For details about the maximum hole depth, see Hole configuration, finger flange on page 70. • Installation direction and position of the fingers should follow those of the getting-started fingers. For details, see Getting-started finger, dimensions on page 63. Product specification - IRB 14000 63 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.1 Operating requirements 2.3 Installation 2.3.1 Operating requirements Protection standard Option combination Protection standard IEC529 All gripper combinations IP30 Ambient temperature Description Standard/Option Temperature Gripper during operation Standard + 5°C (41°F) to + 40°C (104°F) Gripper during transporta- Standard tion and storage - 10°C (14°F) to + 55°C (131°F) Air input The nominal operating pressure is 6 bar. In normal operation the gripper is recommended to be supplied with 5-8 bar air input. Before the air input, ensure that the input air is filtered and clean. Relative humidity Description Relative humidity Complete gripper during operation, transportation and Max. 85% at constant temperature storage 64 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.2 Recommended standard tightening torque 2.3.2 Recommended standard tightening torque Standard tightening torque The table below specifies the recommended standard tightening torque for the screws. Screw type Tightening torque (Nm) on metal Tightening torque (Nm) on plastic M1.2 N/A 0.05 M1.6 (12.9 class 0.25 carbon steel screw) N/A M1.6 (stainless steel screw) N/A 0.05 M2 0.25 0.1 M2.5 0.45 0.45 Product specification - IRB 14000 65 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.3 Mounting the gripper 2.3.3 Mounting the gripper Mounting flange Three M2.5 holes and one guide pin are used to assemble the gripper to the arm tool flange. xx1500000126 Pos Description A Recommended screws, three M2.5 x 8 B Air hose C 8-pin connector (spring-loaded) D Guide pin Continues on next page 66 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.3 Mounting the gripper Continued The pins of the connector (shown as C in the preceding figure) are defined as follows. xx1500000796 Pin Description A EtherNet RD- B EtherNet TD- C EtherNet RD+ D EtherNet TD+ E PE F Spare G 0V, IO H 24V, IO Continues on next page Product specification - IRB 14000 67 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.3 Mounting the gripper Continued Hole configuration, mounting base The following figure shows the hole configuration when assembling the gripper to the arm tool flange. xx1500000793 Pos Description B Stroke = 1 mm 68 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.4 Mounting the fingers 2.3.4 Mounting the fingers General A pair of getting-started fingers are provided together with the gripper for demo and test purposes. These fingers should be replaced with fingers designed for the actual application by the system integrator and must be included in the final risk assessment done by the system integrator. Continues on next page Product specification - IRB 14000 69 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.4 Mounting the fingers Continued Hole configuration, finger flange The following figures show the hole configuration and main dimensions of the finger flanges. xx1500000794 Pos Description A Position of the maximum displacement B Maximum hole depth 70 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.5 Mounting tools to the vacuum module 2.3.5 Mounting tools to the vacuum module General The vacuum module is delivered with a first set of suction cups and filters for demo and test purposes. Application-specific suction tools should be designed and chosen by the system integrator. Air filters are required in the suction tools to ensure the long-term performance of the vacuum module. If the vacuum function is not required, passive assembly tools, such as press tools, can also be mounted to the suction tool interface. Any tools mounted to the gripper must be included in the final risk assessment by the system integrator. Continues on next page Product specification - IRB 14000 71 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.3.5 Mounting tools to the vacuum module Continued Hole configuration, vacuum tools The following figure shows the hole configuration and tool interface of the vacuum module. xx1500000795 Pos Description A Length from the center to the outer shell surface B Length from the center to the inner shell surface C Shell hole depth 72 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 2 Grippers 2.4.1 Introduction 2.4 Maintenance and trouble shooting 2.4.1 Introduction General The gripper requires only a minimum of maintenance during operation. It has been designed to make it as easy to service as possible. Maintenance The maintenance intervals depend on the use of the gripper, and the required maintenance activities also depend on the selected options. For detailed about the maintenance procedures, see the Maintenance section in the Product manual - Gripper IRB 14000. Product specification - IRB 14000 73 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. This page is intentionally left blank 3 Controller 3.1 Overview 3 Controller 3.1 Overview Overview The IRB 14000 integrated controller is based on the standard IRC5 controller, and contains all functions needed to move and control the robot. xx1400002127 Note When replacing a unit in the controller, report the following data to ABB, for both the replaced unit and the replacement unit: • the serial number • article number • revision This is particularly important for the safety equipment to maintain the safety integrity of the installation. Continues on next page Product specification - IRB 14000 75 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.1 Overview Continued Controller interface, left side The following illustration describes the interface on the left side panel of the controller. xx1400002129 XS12 Tool I/O, left and right arm 4x4 digital I/O signals to the tool flanges, to be cross connected with XS8 and/or XS9. This is alternative to Ethernet on the tool flange. XS17 DeviceNet Master/Slave XS10 Fieldbus adapter PROFIBUS Anybus device (fieldbus adapter option) XS9 Safety signals XS8 Digital inputs 8 digital input signals (approx. 5 mA) to the internal I/O board (DSQC 652) Pin number 9 (24 V = max current 3A) XS7 Digital outputs 8 digital output signals (150 mA/channel) from the internal I/O board (DSQC 652) Pin number 9 (24 V = max current 3A) XP23 Service XP28 WAN (connection to factory WAN). XP25 LAN2 (connection of Ethernet based options). XP26 LAN3 (connection of Ethernet based options). XP11 FA = Fieldbus adapter PROFINET or EtherNet/IP (fieldbus adapter option) XP24 USB port to main computer Air L Air supply, left arm O.D. 4 mm air hose, 0.5 MPa air pressure Air R Air supply, right arm O.D. 4 mm air hose, 0.5 MPa air pressure Continues on next page 76 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.1 Overview Continued Controller interface, right side The following illustration describes the interface on the right side panel of the controller. xx1400002125 Q1 Power switch XS4 FlexPendant XP0 Power input Main AC power connector, IEC 60320-1 C14, 100-240 VAC, 50-60 Hz Product specification - IRB 14000 77 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.2 Connecting power and the FlexPendant 3.2 Connecting power and the FlexPendant Overview The following illustration shows the connectors on the right side of the controller. xx1500000503 Q1 Power switch XS4 FlexPendant XP0 Power input Main AC power connector, IEC 60320-1 C14, 100-240 VAC, 50-60 Hz Connecting power supply Line fusing Line fusing of the IRB 14000 is 5A at 100-240 V. Rated power Rated power of the IRB 14000 is 360 W. Required equipment Equipment Note Power supply cable (single phase) External circuit breaker 8A External earth fault protection at control cables 3 -15m 30mA External earth fault protection at control cables >15m 300mA Circuit diagram See Circuit diagram - IRB 14000. Continues on next page 78 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.2 Connecting power and the FlexPendant Continued Connecting power to the controller The following procedure describes how to connect the main power to the controller. CAUTION Always inspect the connector for dirt or damage before connecting it to the controller. Clean or replace any damaged parts. Note This product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts. Action Information 1 Locate the main AC power connector on the right side of the controller. The power switch must be turned off. 2 Connect the power cable Connecting a FlexPendant The following procedure describes how to connect a FlexPendant to the controller. CAUTION Always inspect the connector for dirt or damage before connecting it to the controller. Clean or replace any damaged parts. Action Information 1 Locate the FlexPendant socket connector The controller must be in manual mode. on the right side of the controller. 2 Plug in the FlexPendant cable connector. 3 Screw the connector lock ring firmly by turning it clockwise. Product specification - IRB 14000 79 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.3 Connecting a PC and Ethernet based options 3.3 Connecting a PC and Ethernet based options Introduction The following connectors on the interface on the left side panel of the controller are directly connected to the Ethernet ports of the IRC5 main computer. For more information about the functionality of each connector, see Connectors on the computer unit on page 81. xx1400002129 XP23 Service XP28 WAN (connection to factory WAN). XP25 LAN2 (connection of Ethernet based options). XP26 LAN3 (connection of Ethernet based options). XP24 USB port to main computer Multiple Ethernet based options For IRB 14000 it is possible to use both the options PROFINET Controller/Device (888-2) and EtherNet/IP Scanner/Adapter (841-1) at the same time. Continues on next page 80 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.3.1 Connectors on the computer unit 3.3.1 Connectors on the computer unit Overview of the computer unit The following illustration shows an overview of the computer unit. xx1300000608 X1 Power supply X2 (yellow) Service (connection of PC). X3 (green) LAN1 (connection of FlexPendant). X4 LAN2 (connection of Ethernet based options). X5 LAN3 (connection of Ethernet based options). X6 WAN (connection to factory WAN). X7 (blue) Panel unit X9 (red) Axis computer X10, X11 USB ports (4 ports) Note It is not supported to connect multiple ports of the main computer (X2 - X6) to the same external switch, unless static VLAN isolation is applied on the external switch. Service port The service port is intended for service engineers and programmers connecting directly to the controller with a PC. Continues on next page Product specification - IRB 14000 81 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.3.1 Connectors on the computer unit Continued The service port is configured with a fixed IP-address, which is the same for all controllers and cannot be changed, and has a DHCP server that automatically assigns an IP-address to the connected PC. Note For more information about connecting a PC to the service port, see section Working online in Operating manual - RobotStudio. WAN port The WAN port is a public network interface to the controller, typically connected to the factory network with a public IP address provided by the network administrator. The WAN port can be configured with fixed IP-address, or DCHP, from the Boot application on the FlexPendant. By default the IP-address is blank. Some network services, like FTP and RobotStudio, are enabled by default. Other services are enabled by the respective RobotWare application. Note The WAN port cannot use any of the following IP-addresses which are allocated for other functions on the IRC5 controller: • 192.168.125.0 - 255 • 192.168.126.0 - 255 • 192.168.127.0 - 255 • 192.168.128.0 - 255 • 192.168.129.0 - 255 • 192.168.130.0 - 255 The WAN port cannot be on a subnet which overlaps with any of the above reserved IP-addresses. If a subnet mask in the class B range has to be used, then a private address of class B must be used to avoid any overlapping. Please contact your local network administrator regarding network overlapping. See the section about topic Communication in Technical reference manual - System parameters. Note For more information about connecting a PC to the WAN port, see section Working online in Operating manual - RobotStudio. LAN ports The LAN 1 port is dedicated for connecting the FlexPendant. Continues on next page 82 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.3.1 Connectors on the computer unit Continued The LAN 2 and LAN 3 ports are intended for connecting network based process equipment to the controller. For example field buses, cameras, and welding equipment. Note When using IRB 14000 grippers, the following restrictions apply to the usage of LAN2: • Any external units connected to LAN2 need to have IP addresses on the same subnet as the grippers, network 192.168.125.0/24. • If option 841-1 EtherNet/IP Scanner/Adapter is used for external units (EtherNet/IP scanners or adapters), these units must be connected to LAN2, network 192.168.125.0/24. These units will share EtherNet/IP network with the IRB 14000 grippers. Note that option 840-1 EtherNet/IP Anybus Adapter can be used without restrictions. LAN 2 can only be used as private network to the IRC5 controller. Isolated LAN 3 or LAN 3 as part of the private network (only for RobotWare 6.01 and later) The default configuration is that LAN 3 is configured as an isolated network. This allows LAN 3 to be connected to an external network, including other robot controllers. The isolated LAN 3 network has the same address limitations as the WAN network. Robot Controller Private Service LAN 1 LAN 2 Isolated LAN 3 Public LAN 3 WAN xx1500000393 An alternative configuration is that LAN 3 is part of the private network. The ports Service, LAN 1, LAN 2, and LAN 3 then belong to the same network and act just as different ports on the same switch. This is configured by changing the system parameter Interface, in topic Communication and type Static VLAN, from "LAN 3" to "LAN". See Technical reference manual - System parameters. Robot Controller Public Private Service LAN 1 LAN 2 LAN 3 WAN xx1500000394 Continues on next page Product specification - IRB 14000 83 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.3.1 Connectors on the computer unit Continued Note For more information and examples of connecting to different networks, see Application manual - EtherNet/IP Scanner/Adapter or Application manual - PROFINET Controller/Device. USB ports The USB ports are intended for connecting USB memory devices. Note It is recommended to use the USB ports USB 1 and USB 2 on the X10 connector for connecting USB memory devices. The USB ports on the X11 connector are intended for internal use. 84 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.4 Connecting I/O signals 3.4 Connecting I/O signals &XVWRPHULQWHUIDFH ;3 ,2; Introduction digital I/O signals to the IRB It is possible to connect 14000 through the connectors on the interface on the left side panel of the controller. '2 '&9 '&9 :HUHVHUYHDOOULJKWVLQWKLVGRFXPHQWDQGLQWKHLQIRUPDWLRQFRQWDLQHGWKHUHLQ5HSURGXFWLRQXVHRU GLVFORVXUHWRWKLUGSDUWLHVZLWKRXWH[SUHVVDXWKRULW\LVVWULFWO\IRUELGGHQ&RS\ULJKW$%% ;3 ,2; ,2; ,2; ,2; ,2; xx1400002129 ,2; ,2; XS12 ,2; ,2; ,2; XS8 Digital outputs 8 digital output signals from the internal I/O board (DSQC 652) 9 (24 V = max current 3A) Pin number 6DIHW\ XS7 9V\V/($ 9V\V/($ 9V\V/($ Tool I/O 9V\V/(,1 9V\V/(,1 ;6 ', Tool I/O, left and right arm '&9 to the tool flanges, 4x4 digital I/O signals to be cross connected with XS8 and/or '&9 XS9. This is alternative to Ethernet on the tool flange. Digital inputs 8 digital input signals to the internal I/O board ;3 ;6 (DSQC 652) Pin number 9 (24 V = max current 3A) ;3 9V\V/($ ;6 ,2; ,2; ,2; ,2; ,2; ,2; ,2; ,2; ,2; ;3 ;3 ;3 -XPSHUFDEOHQHHGEHUHPRYHGLI WKHH[WHUQDOVDIHW\GHYLFHLVFRQQHFWHG Tool I/O ; is an alternative to Ethernet on the tool flange. 3LQ3LQLVQRWXVHGIRUH[WHUQDOGHYLFH When not using Ethernet to the tool flanges it is possible to use the XS12 connector for connecting I/O signals instead. digital ;3 ;6 &$7H ;3 ;3 ;3 ;3 ;3 ;3 ;3 ;3 2*:+ 2* *1:+ *1 &$7H 2*:+ 2* *1:+ *1 &3&6B/ &3&6B/ &3&6B/ &3&6B/ &3&6B5 &3&6B5 &3&6B5 &3&6B5 ) 7RRO,2/5 $OWHUQDWLYHWR(WKHUQHWWR7RRO xx1500000012 /DWHVWUHYLVLRQ For more information about connecting the tool I/O, see Circuit diagram - IRB 14000. 3UHSDUHGE\GDWH &14,/, /DE2IILFH $SSURYHGE\GDWH &1.(:$1 Continues on next page Product specification - IRB 14000 85 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. ,5% &XVWRP 3 Controller 3.4 Connecting I/O signals Continued Digital inputs and outputs The connectors for digital inputs and outputs on the controller interface are connected to the internal DeviceNet I/O unit in the controller. xx1500000429 The signals are predefined in the system parameters in topic I/O System, with the names custom_DI_x and custom_DO_x. The customer should change the names to fit the current application. For more information about configuring I/O, see Application manual - DeviceNet Master/Slave and Technical reference manual - System parameters 86 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.5 Connecting fieldbuses 3.5 Connecting fieldbuses Introduction The IRC5 Controller may be fitted with a number of different fieldbus adapters and fieldbus master/slave boards. The following connectors on the interface on the left side panel of the controller are directly connected to the fieldbus connectors on the integrated IRC5 main computer. xx1400002129 XS17 DeviceNet XS10 Fieldbus adapter PROFIBUS (fieldbus adapter option) XP11 Fieldbus adapter PROFINET or EtherNet/IP (fieldbus adapter option) Note DeviceNet m/s (option 709-1) is provided at XS17 as default. The DeviceNet fieldbus adapter (option 840-4) is not supported by IRB 14000. Continues on next page Product specification - IRB 14000 87 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.5 Connecting fieldbuses Continued Expansion board for fieldbus adapters An expansion board needs to be installed to be able to fit a fieldbus adapter. On top of the main computer unit, there is one slot available for installing the expansion board. A xx1300000605 A Assembled expansion board for fieldbus adapters, without adapter. Fieldbus adapters The fieldbus adapters are inserted into the expansion board on top of the main computer unit. There is one slot available for installing a fieldbus adapter. A xx1300000604 Continues on next page 88 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.5 Connecting fieldbuses Continued A Slot for AnybusCC fieldbus adapters DeviceNet master/slave board The DeviceNet m/s board is installed the right side of the main computer. A xx1300001968 A Slot for DeviceNet m/s board Termination resistors in the DeviceNet bus Each end of the DeviceNet bus must be terminated with a 121 ohm resistor. The two terminating resistors should be as far apart as possible. The termination resistor is placed in the cable connector. There is no internal termination on the DeviceNet PCI board. The termination resistor is connected between CANL and CANH - that is, between pin 2 and pin 4 according to the illustration below. xx0400000674 References For more information on how to install and configure the fieldbuses, see the respective fieldbus application manual. Product specification - IRB 14000 89 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.6 Connecting safety signals 3.6 Connecting safety signals Introduction The IRB 14000 safety stop signals (SS) are accessed through the safety connector on the interface on the left side panel of the controller. This is covered by a safety bridge connector by default in standalone mode. If the bridge connector is removed, it is external device mode. xx1400002129 XS9 Safety signals Standalone safety IRB 14000 standalone is not connected to any external safety devices. The safety connector on the foot interface is plugged with a safety bridge connector, that closes both emergency stop channels of the FlexPendant. The safety stop input on each drive monitors this channel, and triggers a safety stop if the circuit is open or not powered. IRC5 controller DSQC462 Drive board_Right arm (1#) -A51 DSQC462 Drive board_Left arm (2#) -A52 XS/XP4 (+) (-) (+) (-) FlexPendant 3 4 0V 5 24V 6 XS/XP9 1 2 3 4 5 6 7 8 xx1500000013 Continues on next page 90 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.6 Connecting safety signals Continued Safety when connected to external devices To connect to external safety devices, the safety bridge connector must be removed. The system integrator shall then use a safety PLC or safety relay to feed and monitor the dual channel emergency stop of the IRB 14000 FlexPendant. Safety PLC The safety PLC shall process the input from the IRB 14000 emergency stop, as well as inputs from other safety devices in the cell, and set the necessary outputs to stop machinery in the cell. Dual channel safety performance can be maintained where such is required. IRB 14000 can be stopped from the safety PLC by routing back a single channel stop signal to the safety connector XS9. IRC5 controller DSQC462 Drive board_Right arm (1#) -A51 DSQC462 Drive board_Left arm (2#) -A52 XS/XP4 (+) (-) (+) (-) FlexPendant 3 4 0V 5 24V 6 XS/XP9 1 ES1+ 2 3 4 5 6 7 8 ES2+ SDO+ ES1ES2SDO- Safety PLC xx1500000014 For more information about connecting the safety signals, see Circuit diagram - IRB 14000. Continues on next page Product specification - IRB 14000 91 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.6 Connecting safety signals Continued RT6 safety relay (option 1526-X) Both the external protective stop and IRB 14000 internal emergency stop are daisy-chained and connected directly to the RT6 safety relay (option 1526-X) through the safety connector XS9. The safety relay also receives main power inputs and then feeds the inputs to the robot power inlet. Contact ABB for further information. xx1600001076 For more information about connecting the safety signals, see Circuit diagram - IRB 14000. 92 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.7.1 SD-card memory 3.7 Memory functions 3.7.1 SD-card memory General The controller is fitted with an SD-card memory containing ABB Boot Application software. The SD-card memory is located inside the computer unit. Note Only use SD-card memory supplied by ABB. Product specification - IRB 14000 93 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.7.2 Connecting an USB memory 3.7.2 Connecting an USB memory General Handling of USB memory is described in Operating manual - IRC5 with FlexPendant. Location on the controller The location of the USB port on the controller is shown by the following illustration: xx1400002129 XP24 USB 1 port to main computer Location on the FlexPendant The location of the USB port on the FlexPendant is shown by the following illustration: xx1500000701 94 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 3 Controller 3.8 What is Cartesian speed supervision? 3.8 What is Cartesian speed supervision? Definition of Cartesian speed supervision The Cartesian speed supervision is a safety function that supervises the Cartesian speed of the elbow (arm check point, ACP) and the wrist (wrist center point, WCP). The default speed limit can be modified if needed, based on the risk assessment for the robot installation. If any of the configured speed limits are exceeded, then the robot motion is stopped and a message is displayed. The Cartesian speed supervision is active in both manual and automatic mode. The setting is defined by system parameters. Product specification - IRB 14000 95 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. This page is intentionally left blank 4 Specification of variants and options 4.1 Introduction to variants and options 4 Specification of variants and options 4.1 Introduction to variants and options General The different variants and options for the IRB 14000 are described in the following sections. The same option numbers are used here as in the specification form. Related information For the controller see Product specification - Controller IRC5. For the software options see Product specification - Controller software IRC5. Product specification - IRB 14000 97 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.2 Manipulator 4.2 Manipulator Variants Option IRB Type Handling capacity (kg) Reach (m) 435-131 IRB 14000 0.5 0.559 Warranty Option Type Description 438-1 Standard warranty Standard warranty is 12 months from Customer Delivery Date or latest 18 months after Factory Shipment Date, whichever occurs first. Warranty terms and conditions apply. 98 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.3 Grippers 4.3 Grippers Below are the gripper options. First gripper Option Type Description 1512-1 Servo 1513-1 Vacuum 1 Requires: Servo [1512-1] 1514-1 Vacuum 2 Requires: Servo [1512-1] and Vacuum 1 [1513-1], Not together with: Vision [1515-1] 1515-1 Vision Requires: Servo [1512-1], Integrated Vision support [1520-1] Option Type Description 1516-1 Servo 1517-1 Vacuum 1 Requires: Servo [1516-1] 1518-1 Vacuum 2 Requires: Servo [1516-1] and Vacuum 1 [1517-1], Not together with: Vision [1519-1] 1519-1 Vision Requires: Servo [1516-1], Integrated Vision support [1520-1] Second gripper Grippers Option Type Description 1512(6)-1 Servo 1512(6)-1 + 1513(7)-1 Vacuum 1 Servo + one vacuum unit 1512(6)-1+1513(7)-1+1514(8)1 Vacuum 2 Servo + two vacuum units Continues on next page Product specification - IRB 14000 99 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.3 Grippers Continued Option Type Description 1512(6)-1+1515(9)-1 Vision Servo + integrated vision camera 1512(6)-1+1513(7)-1+1515(9)1 Vision Servo + integrated vision camera + one vacuum unit 100 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.4 Basic 4.4 Basic Mains cable Option Type Description 1525-1 EU mains cable, 2 m IEC C14 cable assembly with locking system and CEE7/VII line-side plug. 1525-2 UK mains cable, 2 m IEC C14 cable assembly with locking system and BS1363 line-side plug, 5A fused. 1525-3 US mains cable, 6 ft IEC C14 cable assembly with locking system and NEMA5-15 line-side plug. 1525-4 JP mains cable, 2 m IEC C14 cable assembly with locking system and JI8303 line-side plug. 1525-5 CN mains cable, 2 m IEC C14 cable assembly with locking system and CPCS-CCC line-side plug. 1525-6 AU mains cable, 2 m IEC C14 cable assembly with locking system and AS/NZS 3112 line-side plug. Option Type Description 1526-1 RT6 relay, 230VAC ABB RT6 safety relay for 230VAC. 1526-2 RT6 relay, 115VAC ABB RT6 safety relay for 115VAC. Safety relay FlexPendant Color graphic pendant with touch screen. Option Description 701-1 FlexPendant 10 m xx1400002067 Continues on next page Product specification - IRB 14000 101 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.4 Basic Continued Pos Description A Display B Emergency stop button C Enabling control device (no function) D Joystick Option Description 702-1 Connector plug The option consists of a jumper connector to close the safety chains. This is mandatory if a FlexPendant is not connected. Option Description 970-1 RS232 Serial Channel One RS232 serial channel for permanent use which can be used for communication point to point with printers, terminals, computers, and other equipment. FlexPendant removal RS232 serial port The fieldbus adapter and the RS232 serial channel is located on the fieldbus adapter expansion board. Therefore the option 970-1 is required when using a fieldbus adapter, see Fieldbus adapters on page 102. DeviceNet TM m/s Option Description 709-1 Single channel. Occupies 1 PCI slot. Option Description 969-1 PROFIBUS DP Master NOT TOGETHER WITH:PROFIBUS DP [840-2] Option Description 888-2 PROFINET IO m/s SW Occupies one Ethernet port. 888-3 PROFINET IO slave SW Occupies one Ethernet port. Option Description 840-1 EtherNet/IP TM Up to 1024 digital inputs and 1024 digital outputs can be transferred serially to a master equipped with an EtherNet/IP TM interface. The bus cable is connected directly to the adapter RJ45 connector. PROFIBUS DP PROFINET IO Fieldbus adapters Continues on next page 102 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.4 Basic Continued Option Description 840-2 PROFIBUS DP Up to 512 digital inputs and 512 digital outputs can be transferred serially to a master equipped with a PROFIBUS DP interface. The bus cable is connected to the adapter D-sub connector. 840-3 PROFINET IO Up to 1024 digital inputs and 1024 digital outputs can be transferred serially to a master equipped with a PROFINET IO interface. The bus cable is connected to the adapter RJ45 connector. The fieldbus adapter and the RS232 serial channel is located on the fieldbus adapter expansion board. Therefore the option 970-1 is required when using a fieldbus adapter, see RS232 serial port on page 102. A xx1300000604 A Slot for AnybusCC fieldbus adapters Enc. interface unit-Exte Option Description 826-1 Encoder interface unit- Exte REQUIRES: DeviceNet TM m/s [709-X] or DeviceNet TM Lean [748-1] Conveyor Tracking Option Description 606-1 Conveyor Tracking NOT TOGETHER WITH: Prep. for PickMaster 3 [642-1] REQUIRES: Encoder interface unit [826-1] Continues on next page Product specification - IRB 14000 103 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.4 Basic Continued High resolution PoE camera Integrated Vison interface Option Description 1521-1 (1-2) Choose quantity Only for IRB 14000. 104 Product specification - IRB 14000 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. 4 Specification of variants and options 4.5 Unlisted options 4.5 Unlisted options Included by default, not listed in the specification form Option Name Option Name 604-1 Multimove, coordinated 613-1 Collision detection 988-1 RW Add-In prepared 841-1 EtherNet/IP TM m/s 608-1 World Zones 611-1 Path Recovery 612-1 Path Offset 616-1 PC Interface 688-1 RobotStudion App Connect 617-1 FlexPendant Interface 1341-1 Vision Interface 213-1 Safety Lamp 1520-1 Integrated Vision SW 129-1 Prep. for CE labelling 429-1 UL/CSA Not currently supported, not listed in the specification form Option Name Option Name 812-1 Production Manager 890-1 GPRS/Internet (Remote Service) 602-1 Advanced shape tuning 607-1 Sensor Sync 607-2 Analog Sync 610-1 Independent Axis 624-1 Cont. Appl. Platform 625-1 Discrete Appl. Platform 628-1 Sensor Interface 634-1 MultiProcess 641-1 Dispense 642-1 PickMaster 3 642-2 PickMaster 5 661-2 Force Control base 687-1 Advanced robot motion 702-2 Hot plug 813-1 Optical Tracking 840-4 DeviceNet IO (Fieldbus adapter) 897-1 RRI 900-1 WristMove 951-1 RW Cutting 976-1 T10 Jogging device 983-1 Enabling 1167-1 Machine Tending Additional axes and drive module options Product specification - IRB 14000 105 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. This page is intentionally left blank 5 Accessories 5 Accessories Introduction to accessories General There is a range of tools and equipment available. Basic software and software options for robot and PC For more information, see Product specification - Controller IRC5 and Product specification - Controller software IRC5. Robot peripherals • Grippers • Signal lamp • Stationary camera Note Cognex In-Sight Micro 1402 is a stationary camera specific to IRB 14000. See Product specification - Integrated Vision. Product specification - IRB 14000 107 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. This page is intentionally left blank Index Index C Cartesian speed supervision, 16, 95 O CAN, 15 EN, 15 EN IEC, 14 EN ISO, 14 standard warranty, 98 stock warranty, 98 options, 97 U P product standards, 14 USB port FlexPendant, 94 S V safety standards, 14 standards, 14 ANSI, 15 variants, 97 W warranty, 98 Product specification - IRB 14000 109 3HAC052982-001 Revision: E © Copyright 2015-2017 ABB. All rights reserved. ABB AB, Robotics Robotics and Motion S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics and Motion 1250 Brown Road Auburn Hills, MI 48326 USA Telephone: +1 248 391 9000 www.abb.com/robotics 3HAC052982-001, Rev E, en Contact us
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Key Features
- Dual Arm design
- Flexible use
- Open structure
- 7-axis for each arm
- Industrial robot
Related manuals
Frequently Answers and Questions
What is the maximum payload of the IRB 14000?
Each arm can handle a maximum payload of 0.5 kg.
What is the reach of the IRB 14000?
The reach is 0.559 m.
What is the protection standard for the IRB 14000?
The robot has IP30 protection.
What is the operating temperature range for the IRB 14000?
The operating temperature range is + 5°C to + 40°C.
What are the available safety functions for the IRB 14000?
The available safety functions include Cartesian speed supervision, Protective stop, and Collision detection.