International Catalog
™
with you
International
Catalog
MillerWelds.com
2016
MIG
Millermatic 141 and 190
®
See Literature No. DC/12.42 (141)
and DC/12.44 (190)
Light Industrial
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
Comes Complete With
•3-m(10-ft)M-100MIGgunandcable
assembly
#248282
•3-m(10-ft)workcablewithclamp
•2-m(6.5-ft.)powercordwithplug
•QuickSelect™driverollfor0.6-mm
(.024-in.)or0.8/0.9-mm(.030/.035in.)solidwire,and0.8/0.9-mm
(.030/.035-in.)flux-coredwire
Millermatic190
Millermatic141
Mild Steel Welding Capability
7.9mm(5/16in.)
Max.
4.8mm(3/16in.)
Model
141
190
Min.
0.6mm(24ga)
0.6mm(24ga)
Aluminum Welding Capability
6.4mm(1/4in.)
Max.
1.9mm(14ga)
Model
141
190
Min.
1.2mm(18ga)
1.2mm(18ga)
Aluminum welding uses optional Spoolmate 100
spool gun and 4043 series aluminum wire.
Recommended
aluminum solution:
Spoolmate100
(#300371).
Auto-Set™automaticallyprovidestherightsettingstoweldmildsteel
whileinfinite voltage controlallowstheflexibilitytomanuallysetyour
ownparameters.
•Setthewirediameter(0.6-or
0.8-mm[.024-or.030-in.]
diametersolidsteelwire),ablue
lightshowsAuto-Setisactivated
•Dialinthethicknessofwhatyou’rewelding
•Startweldingwiththeexactparametersyouneed!
Angled cast-aluminum drive systemwithcalibratedtensionknobcreates
consistentfeedingandeasysetupwithincluded3-m(10-foot)MIGgun
oroptional4.6-m(15-foot)MIGgun.
Quick Select™ drive rollmakessetupquickerbyofferingthreegrooves
—twofordifferentsizesolidwireandathirdforflux-coredwire.
Auto Spool Gun Detect™ automaticallydetectswhenaMIGgunorspool
gunisconnectedeliminatingtheneedforaswitch.
Smooth-Start™providesasmooth,spatter-freestart.It’sthebest-starting
machineinthesmallMIGmachinecategory.
Thermal overload protectionshutsdownunitandactivatestheover
temperature lightifairflowisblockedordutycycleisexceeded.
Automaticallyresetswhenunitcools.
Uses 102- or 203-mm (4- or 8-inch) spools.
•Flowgaugeregulatorandgashose
forargonorAR/CO2mix,two0.8-mm
(.030-in.)contacttips,Hobart®spool
of0.8-mm(.030-in.)solidwire,hookand-loopcordwrapsandmaterial
thicknessgauge
#229895
Most Popular Accessories
•Spoolmate™100
#300371
•Runninggear/Cylinderrack #301239
•Protectivecover
#301262
Millermatic 190 model additional features
Miller inverter technologycombinesbest-in-classarccharacteristics
withtheportabilityofa15.9-kg(35-pound)machine.Thearcisextremely
forgivingtovariationsinarclengthandtravelspeeds.
Fan-On-Demand™powersourcecoolingsystemoperatesonlywhen
needed,reducingnoise,energyuseandtheamountofcontaminants
pulledthoughthemachine.
Model/
Stock Number
Input
Power
Amperage
Range
Millermatic 141
(#907 612)
120V
30-140
Millermatic 190
(#907 613)
240V
30-190
2
Amps Input at Rated Output, 60 Hz
120 V 240 V
KVA
KW
Wire Feed
Speed
90Aat
18.5VDC,
20%Duty
Cycle
20
–
3.0
2.45
0.4-9.1m/min
(15-360IPM)
140Aat
21VDC,
40%Duty
Cycle
–
21
5.0
3.8
1.5-15.2m/min Solid Steel: 0.6-0.9mm
(60-600IPM)
(.023-.035in.)
Stainless: 0.6-0.9mm
(.023-.035in.)
Flux-cored:0.8-0.9mm
(.030-.035in.)
Rated Output
Wire Type and Diameter
Scan this tag to see videos
on Millermatic features.
Machine Only
Dimensions
Machine Only
Net Weight
H: 318mm(12.5in.) 23.1kg
Solid Steel: 0.6-0.8mm
(.023-.030in.) W: 286mm(11.25in.) (51lb)
D: 521mm(20.5in.)
Stainless: 0.6-0.8mm
(.023-.030in.)
Flux-cored:0.8-0.9mm
(.030-.035in.)
15.9kg
(35lb)
MIG
Millermatic 211
Light Industrial
®
See Literature No. DC/12.58
Welding Capability
Max.9.5mm(3/8in.)
Mild Steel
Max.9.5mm(3/8in.)
Aluminum
Min.0.6mm(24ga)
Min.1.2mm(18ga)
Aluminum welding uses optional Spoolmate 100
or Spoolmate 150 spool guns.
Multi-voltage plug (MVP™) allows connection to
common 120- and 240-volt power receptacles without
the use of any tools — simply choose the plug that fits
the receptacle and connect to the power cord.
Recommended
aluminum solutions:
Spoolmate100(#300371)
or150(#301272).
Advanced Auto-Set™nowincludesfivedifferentwire/gascombinations
and0.6,0.8and0.9mm(.024-,.030-and.035-in.)wires.Theeasiest
weldertousejustbecamemoreversatile.Manualmodeallowsyouto
setyourownparameterswhilewelding.
Inverter technologycombinesbest-in-classarccharacteristicswiththe
portabilityofa17.2kg(38-lb.)machine.Thearcisextremelyforgiving
tovariationsinarclengthandtravelspeeds.
Angled cast-aluminum drive systemwithcalibratedtensionknobfor
consistentfeedingandeasysetupforupto4.6m(15-ft.)MIGguns.
Quick Select™drive rollmakessetupquickerbyofferingthreegrooves
—twofordifferentsizesolidwireandathirdforflux-coredwire.
Auto Spool Gun Detect™automaticallydetectswhenaMIGgunor
spoolgunisconnectedeliminatingtheneedforaswitch.
Fan-On-Demand™andthermal overload protectionprotectyour
investment.
Smooth-Start™providesasmooth,spatter-freestart.It’sthebeststartingmachineinthesmallMIGmachinecategory.
Uses 102 or 203 mm (4- or 8-in.) spools.
Stock Number
Input
Power
Amperage
Range
(#907 614)
120V
30-130
115Aat19.8VDC, 24.3
20%DutyCycle
–
2.9
2.9
240V
30-230
150Aat21.5VDC, –
40%DutyCycle
16.6
4.0
4.0
Rated Output
Amps Input at Rated Output, 60 Hz Wire Feed
120 V 240 V
KVA
KW
Speed
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
Comes Complete With
•3m(10ft)M-100MIGgunandcable
assembly
(#248282)
•3m(10ft)workcablewithclamp
•2m(6.5ft.)powercordwithMVP
plugsfor120Vand240V
•QuickSelect™driverollfor0.6mm
(.024in.)or0.8/0.9mm(.030/.035in.)
solidwire,and0.8/0.9mm(.030/.035
in.)flux-coredwire
•Flowgaugeregulatorandgashose
forargonorAR/CO2mix,two0.8mm
(.030in.)contacttips,Hobart®spool
of0.8mm(.030in.)solidwire,hookand-loopcordwrapsandmaterial
thicknessgauge
(#229895)
Most Popular Accessories
•Spoolmate™100
#300371
•Spoolmate™150
#301272
•RunningGear/CylinderRack#301239
•ProtectiveCover
#301262
•V-KnurledDriveRoll
#202926
Wire Type and Diameter
1.5-15.2m/min Solid Steel: 0.6-0.9mm
(60-600IPM)
(.023-.035in.)
Stainless: 0.6-0.9mm
(.023-.035in.)
Flux-cored:0.8-1.2mm
(.030-.045in.)
Machine Only
Dimensions
Machine Only
Net Weight
H: 318mm
(12.5in.)
W: 286mm
(11.25in.)
D: 521mm
(20.5in.)
17.2kg
(38lb.)
Bernard semi-automatic MIG guns and consumables
havebeenusedandtrustedfordecadesbytopcompanies
inagriculture,shipbuildingandfabrication.Thisiswhy
MillernotonlyrecommendsBernardMIGgunsbutalso
pairsthesegunswithmanyoftheirindustrial
wirefeedersandpowersources.
ForinformationonBernardMIGgunoptionsandfor
detailedtechnicalsupportinformation,pleasevisit
BernardWelds.comoryourlocaldistributortolearnmore.
3
MIG
Millermatic 212 Auto-Set
®
™
See Literature
No. DC/12.46
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
Welding Capability
Max.9.5mm(3/8in.)
Mild Steel
Min.0.8mm(22ga)
Max.9.5mm(3/8in.)
Aluminum
Aluminum welding uses
optional Spoolmate 200
spool gun.
Min.1.9mm(14ga)
Auto-Set™makessetupquickandeasy.OntheMillermatic212,it
workswith0.8and0.9mm(.030-and.035-inch)wire.
Infinite voltage control.Whenusedinmanualmodeprovidesbroader
operatingrangewithfinercontrolthanatapmachine.
Gun-On-Demand.™Simplypullthetriggerforeithergunandyou’re
readytoweld.Nowastedtimeinstallingmodulesandusinggas
valvekits.
Heavy-duty aluminum, two-drive-roll system.
Fan-On-Demand™coolingsystemonlyoperateswhenneeded
reducingpowerconsumptionandkeepinginternalcomponentscleaner.
Aluminum MIG weldingwithoptionalSpoolmate™200spoolgun.
Wirefeedspeedcontrolonthegunsavestimebyreducingtripsback
tothemachine.AlsocompatiblewiththemoreindustrialSpoolmatic®
spoolguns.
Recommended
aluminum solution:
Spoolmate200(#300497).
Light Industrial
Comes Complete With
•4.5m(15ft),250ampM-25gun
•3m(10ft)workcablewithclamp
•2.1m(7ft)powercordandplug
•Flowgaugeregulatorandgashosefor
argonorAR/CO2mix
•Factory-installedloweredrunninggear/
cylinderrack
•0.8/0.9mm(.030/.035in.)reversible
dual-groovedriverolls
•Extracontacttipsandmaterial
thicknessgauge
#229895
Most Popular Accessories
•Spoolmate™200
#300497
•DualEZ-Change™LowCylinderRack
#300337
•ElevatedGunandCableRack
#300335
•ProtectiveCover
#195142
•FullKVAAdapterCord
#300517
Stock Number
Rated Output
Amperage Range
Wire Feed Speed
Wire Type and Diameter
Net Weight
(#907 405)200(208)/230V, 60Hz
160Aat24.5VDC,
60%DutyCycle
30-210
1.3-17.8m/min
(50-700IPM)
Solid Steel:0.6-0.9mm(.023-.035in.)
Stainless:0.6-0.9mm(.023-.035in.)
Flux-cored:0.8-1.2mm(.030-.045in.)
83kg(183lb)
Millermatic 252
Light Industrial
®
See Literature No. DC/12.49
Processes
Welding Capability
•MIG(GMAW)
•Flux-cored(FCAW)
Max.13mm(1/2in.)
Max.9.5mm(3/8in.)
Mild Steel
Min.0.8mm(22ga)
Recommended
aluminum solution:
Spoolmatic15A(#195156)
or30A(#130831).
Aluminum
Aluminum welding uses
optional Spoolmatic 15A
or 30A spool gun.
Min.1.9mm(14ga)
Infinite voltage control with self-calibrating digital metersthat
permitpresettingofvoltageandwirefeedspeed.Ensuresprecise
parametersandaccuracy.
Integrated digital timerscomecompletewithpresettablepreflow/
postflow,burnback,spotanddelay(Stitch)timers.Independent
timersforMIGandspoolgun.
Superior aluminum MIG welding with direct connectionofoptional
XRpush-pullguns,Spoolmatic15A/30AandSpoolmate200Series
spoolguns.Noextramoduletobuyorinstall.
EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wire
speedandtimersforfaster,easierswitchingbetweenMIG,push-pull
andspoolguns.
Heavy duty aluminum, two-drive-roll system.
Fan-On-Demand™coolingsystemonlyoperateswhenneeded
reducingpowerconsumption.
Comes Complete With
•4.5m(15ft),250ampM-25MIGgun
•3m(10ft)workcablewithclamp
•Factory-installedgassolenoid
•Smith-Argonmixregulator/
flowgaugewithhose
•3m(10ft)industrialpowercordand
plug(plugon200/230Vmodelonly)
•Factory-installedrunninggear/cylinder
rack
•0.8mm/0.9mm(.030/.035in.)
reversibledualgroovedriverolls
•Extracontacttips,Setup/operationCD
Most Popular Accessories
•Millermatic®ReachWireFeeder
#907438
•XR™-APush-PullGuns
•Spoolmate™200Seriesand
Spoolmatic®15A/30ASpoolGunsfor
aluminumwelding
•DualEZ-Change™LowCylinderRack
#300337
•Protectivecover
#195142
Stock Number
Rated Output
Amperage Range
Wire Feed Speed
Wire Type and Diameter
Shipping Weight
(#907 321)
200(208)/230V, 60Hz
(#907 322)
230/460/575V, 60Hz
200Aat28VDC,60%DutyCycle
250Aat28VDC,40%DutyCycle
30-300
1.3-17.8m/min
(50-700IPM)
Solid Steel:0.6-1.2mm(.023-.045in.)
Stainless:0.6-0.9mm(.023-.035in.)
Flux-cored:0.8-1.2mm(.030-.045in.)
114kg(250lb)
machineonly
4
MIG
Millermatic 350P
Industrial
®
See Literature No. DC/12.51
Amperage
Range
Rated Output
Millermatic 350P
(#907 300)
200/230/460V
25-400
Aluminum welding uses
optional Aluma-Pro
push-pull gun.
Aluminum
Min.0.6mm(24ga)
Model/
Stock Number
•MIG(GMAW)•Flux-cored(FCAW)
•PulsedMIG(GMAW-P)
Max.13mm(1/2in.)
Mild Steel
Recommended
aluminum solution:
XR-Aluma-Pro
push-pullgun.
Processes
Welding Capability
Max.13mm(1/2in.)
Min.1.2mm(18ga)
•ProtectiveCover
Amps Input at Rated Output, 60 Hz
200 V 230 V 460 V KVA
KW
30
15
11.6
11.5
Single-Phase300A 69
at32VDC,60%
DutyCycle
61
30
13.1
11.2
Max.13mm(1/2in.)
Aluminum
Min.1.2mm(18ga)
Aluminum welding uses
optional Aluma-Pro
push-pull gun. Not
compatible with
standard MIG gun.
Aluminum Push-Pull Gun
(#300 000)w/4.5m(15-ft)XR-Aluma-Pro™air-cooled
(#300 001)w/7.6m(25-ft)XR-Aluma-Pro™air-cooled
(#300 783)w/7.6m(25-ft)XR™-PistolProair-cooled
(#300 948)w/7.6m(25-ft)XR-Aluma-Pro™Lite
air-cooledgun
Net
Weight
Wire Type and Diameter
Dimensions
MIG Gun
1.3-17.8m/min
(50-700IPM)
Optional Spool Gun/
Push-Pull Gun
1.3-20m/min
(50-800IPM)
Solid Steel:0.6-1.2mm(.023-.045in.)
Stainless:0.6-1.2mm(.035-.045in.)
Aluminum:0.9-1.2mm(.035-.047in.)
Metal Core:0.9-1.3mm(.035-.052in.)
Flux-cored:0.8-1.3mm(.030-.052in.)
H:863mm 82kg
(181lb)
(34in.)
W:483mm
(19in.)
D:1041mm
(41in.)
Millermatic 350P Aluminum
Welding Capability
#195142
Wire Feed Speed
Industrial
®
Millermatic 350P Aluminum(gunNOTincluded)
(#907 474)200/230/460V,standardunit
•4.5m(15ft)Bernard™Q300MIGgun
withCenterfire™consumables
•3m(10ft)workcablewithclamp
•3m(10ft)industrialpowercord
(withoutplug)for1-or3-phase
•Factory-installedgassolenoid
•Smith®argonmixregulator/flow
gaugewithhose
•Factoryinstalled,lowmountedrunning
gear/cylinderrack
•0.8/1.2mm(.035/.045in.)reversible
V-groovedriverolls(orderU-groove
driverollsforaluminumwelding)
•Extracontacttips,setup/operationCD
Built-in Pulsed MIG programs.Allprogrammedinformationisrestored
aftereachpowerup—aluminum/steel/stainlesssteel/metal-cored.
EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeed
andtimersforfasterswitchingbetweenMIG,push-pullandspoolguns.
Infinite voltage control with self-calibrating digital metersthatpermit
presettingofvoltageandwirefeedspeed.Ensurespreciseparameters
andaccuracy.
Integrated digital timerscomecompletewithpresettablepreflow/
postflowand spottimers.IndependenttimersforMIGandpush-pullguns.
Most Popular Accessories
Heavy-duty aluminum, four-drive-roll system.
•Spoolmatic®15A/30AGunsforAl.
Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducing welding•XR™-APush-PullGuns
•DualCylinderRack
#195299
powerconsumptionandkeepinginternalcomponentscleaner.
Three-Phase300A 34
at32VDC,60%
DutyCycle
Model/Stock Number
Comes Complete With
See Literature No. DC/12.56
True torque feed motor push-pull designprovidescontinuous
pushforcetothewirewhilethegunmotorcontrolsthespeed
atthegun.Themotorsworktogethertoprovideaccurateand
positivewirefeedspeedwithoutwireshavingordeformation.
Electronic wire spool brakeallowswirespooltofreespool
whileweldingresultinginsmoothwiredelivery.
Built-in aluminum Pulsed MIG programsforsimplicityand
improvedpuddlecontrol.Pulsedweldingvirtuallyeliminates
burnthroughandwarpingissuesonthinnermaterials.
Synergic MIG and Synergic Pulsed MIGprovide
communicationbetweenpowersource,feederandgun.Aswire
speedincreases/decreases,thepulseorMIGparametersalso
increase/decreasetomatchtherightamountofpowerneeded.
Trigger schedule selectallowsoperatortochangebetweentwo
setsofweldparameters.
Trigger holdformakinglongweldmentswithouthandfatigue.
Standard jog and purge.
Processes
•AluminumMIG(GMAW)
•AluminumPulsedMIG(GMAW-P)
Comes Complete With
•3m(10ft)workcablewithclamp
•3m(10ft)industrialpowercord
(withoutplug)forsingle-orthreephase
•Factoryinstalledgassolenoid
•Smith®argonmixregulator/flow
gaugewithhose
•Factoryinstalled,lowmountedrunning
gear/cylinderrack
•0.9,1.0and1.2mm(.035,.040and
.047in.)U-groovedriverollsfor
aluminumwelding
•SetupandoperationCD
Push-Pull Gun System includes
above plus
•XR™air-cooledpush-pullgun(see
chartbelow)
Amperage Rated
Range
Output
Amps Input at Rated Output, 60Hz
200 V 230 V 460 V KVA
KW
Wire Feed
Speed
Wire Type
and Diameter
25-400
Three-Phase
300Aat
32VDC,60%
DutyCycle
34
30
15
11.6
11.5
Single-Phase
300Aat
32VDC,60%
DutyCycle
69
61
30
13.1
11.2
Aluminum:
Optional
0.9-1.2mm
Spool Gun/
Push-Pull Gun (.035-.047in.)
1.3-20m/min
(50-800IPM)
Dimensions
Net
Weight
H:863mm 82kg
(181lb)
(34in.)
W:483mm
(19in.)
D:1041mm
(41in.)
5
MIG
AlumaFeed
™
See Literature
No. DC/34
Synergic Aluminum Welding System
The XR-AlumaFeed™ and AlumaPower™ 350 MPa or 450 MPa combine for a synergic system
that simplifies and improves MIG and Pulsed MIG aluminum welding applications.
AlumaPower 450 is 3-phase only.
Processes
•AluminumMIG(GMAW)
•AluminumPulsedMIG(GMAW-P)
Weld Cross Section
HotStart
Off
AlumaFeedSynergicAluminumWeldingSystemwith
7.6m(25ft)XR-Aluma-ProgunandAlumaPower450MPa
shown.AlsoavailablewithXR-PistolGripgun.
Profile Pulse™providesTIG
appearancewithMIGsimplicityand
productivity.Achieve“stackeddimes”
withoutgunmanipulation.Profile
Pulsefrequencycanbechangedtoincreaseordecreasethe
spacingbetweentheripplepatterntoachievethedesired
weldappearance.
Synergic “one-knob” controlmakes
adjustmentseasy.Setthewirefeed
speedcontrolonthegunandthe
systemhandlestherest.
Synergic Pulsed MIGprovidescommunicationbetween
thepowersource,feederandgun.Aswirespeedincreases/
decreases,thepulseparametersalsoincrease/decreaseto
matchtherightamountofpowerneeded.
Built-in aluminum Pulsed MIG programsforsimplicityand
improvedpuddlecontrol.Pulsedweldingvirtuallyeliminates
burnthroughandwarpingissuesonthinnermaterials.
Model
Stock Number
AlumaPower (#907 420)
(#907 420-003) CE
350 MPa
Machineonly (#907 420-001)
w/AuxiliaryPower
Comes Complete With
Hot Start™allowsoperatortobeginandendwelds
witheaseandconfidence.Eliminatesincomplete
fusionatthebeginningofaweld,acommonissuewith
aluminumwelding.Cratergraduallydecreasesweld
currentattheendofaweldtoeliminatecraterdefects.
Adjustablepre-andpost-flowratesensurethatthe
puddlealwayshasadequategascoverage.
Synchronized, true push-pull wire feed systemfor
precisewirefeedingandarcperformance.
Parameter and system locksenhancequality
assuranceandprotectweldconsistency.
Trigger schedule selectallowsoperatortochange
betweentwosetsofweldparameters.
AlumaPower350modelallows
foranyinputvoltagehookup
(208–575V)withnomanual
linking.450modelis230/460Vmanuallink.
AlumaFeed
MIGRunner
Amperage/Voltage
Ranges
Rated Output
ThreePhase
CCMode:5-425A
CVMode:10-38V
350Aat34VDC, 40.4
60%DutyCycle
36.1
20.6
17.8
Single- CCMode:5-425A
Phase CVMode:10-38V
300Aat32VDC, 60.8
60%DutyCycle
54.6
29.7
51
–
ThreeAlumaPower (#907 483)
Phase
w/AuxiliaryPower
450 MPa
Machineonly (#907 526)400V,CE
Amps Input at Rated Load Output, 60 Hz
208V 230V 400V 460V 575V
CCMode:15-600A 450Aat38VDC, –
CVMode:10-38V 100%DutyCycle
Input Welding
Circuit Rating
Model
Stock Number
Input Power
XR-AlumaFeed Wire Feeder
Feederonly
Feeder is 14-pin compliant,
but only operates synergicly
with an MPa power source.
(#300 509)CE
24VAC,5A, 400Aat100%
50/60Hz
DutyCycle
Systemduty
cycleislimited
togunrating.
6
HotStart
On
Input
Power
Wire Speed
Heavy Industrial
•XR-AlumaFeedpush-pullfeeder
•AlumaPower350MPaor
450MPapowersource
•XR-Aluma-Pro™or XR™-PistolGrip
push-pullweldingguns(air-orwatercooled)
•0.9and1.2mm(.035and3/64in.)
contacttips,driverollandlinersfor
guns
•0.9and1.2mm(.035and3/64in.)
driverollsforwirefeeder
Note: All AlumaFeed systems come set
up out of the box to run 1.2 mm
(3/64 in.) wire.
Most Popular Accessories
•MIGRunnerCart
#195445
•IndustrialMIG4/0KitwithDinse
Connectors(350MPaonly) #300405
IncludesSmith®regulator/flowmeter
with3m(10-ft.)gashose,3m
(10-ft.)4/0feederweldcablewith
Dinseconnectorononeendandalug
ontheother,and4.6m(15-ft.)work
cablewithDinseconnectorononeend
and600-ampC-clamp.
•IndustrialMIG4/0Kit(450MPaonly)
#300390
Includesthesameasthekitabove
exceptweldandworkcableshavelugs
insteadofDinseconnectors.
•ExtensionCables
7.6m(25ft.)
#247831025
15m(50ft.)
#247831050
24.4m(80ft.)
#247831080
•1.6mm(1/16in.)LinerandWireKit #230708
•1.6mm(1/16in.)DriveRollKitfor
controlbox
#195591
KVA
KW
14.1
14.2
24.5
19.9
11.7
13.6 H: 432mm
(17in.)
W: 318mm
11.2
(12-1/2in.)
D: 610mm(24in.)
27.6
–
22
Wire Diameter Capacity
Dimensions
Net
Weight
36.3kg
(80lb)
55.3kg
18.9 H: 438mm
(122lb)
(17.25in.)
W: 368mm
(14-1/2in.)
D: 689mm(27.125in.)
Max Spool
Size Capacity
1.3-22.9m/min 0.9-1.6mm(.035-.062in.) 305mm
(12in.)
(50-900IPM)
RequiresWireKit#230708
forgun,andDriveRollKit
#195591forcontrolboxto
run1.6mm(1/16in.)wire.
Dimensions
H: 406mm
(16in.)
W: 241mm
(9-1/2in.)
D: 540mm
(21-1/4in.)
Net
Weight
19.2kg
(42.5lb)
MIG
Migmatic Series
®
Must be purchased from ITW Italy
Ask for Literature No. MN/55.0, DCM/9.0, DCM/10.0, DCM/13.0,
MN/69.0, MN/64.0, MN/65.0, MN/66.0, MN/67.0
Migmatic175
Migmatic220/250
Migmatic300/380
Migmatic220DX/250DX
Industrial
Comes Complete With
DX modelfeatureseasy-to-useSynergic
user interfacewithdigitaldisplaytosimplify
setupandofferprecisesettingsforwelding
avarietyofmaterials.
Manual Modeallowsforsimplemanual
settingofparametersforweldingonabroad
rangeofapplications.
Thermal overload protectionshutsdown
thepowersourceoutputifthemain
transformerorrectifieroverheats.
Industrial dual-gear-driven systemfeatures
no-tool,quick-changereversibledriverolls
(0.8/1.0mm)andaneasy-to-settension
adjustmentknob.
Professional wire drive motorwithstands
eventhemostdemandingapplications!
Superior arc control technologyprovides
theoperatorwithstate-of-the-artwelding
performanceonawidevarietyofmaterials.
Traditional tapped design and laminated
inductorprovideastable,smootharcfor
consistentweldquality.
Consumable compartmentprovides
convenientstorageforcontacttips,drive
rollsandmore.
Adjustable run-in controlallowsthe
operatortooptimizearcstartingwitha
varietyofdifferentwires.
Spot weld timerprovidesconsistentspot
weldseverytime.(Basemodelsonly.)
Adjustable burnback controlreduceswire
stubbing,arcflaringandpreventswire
burnbacktoprotectcontacttips.
•Heavydutypowersource
•Voltagestepadjustments
•Heavydutywirefeedsystem
•0.8/1.0mmdriverolls
(220/250models)
•1.0/1.2mmdriverolls
(300/380models)
•Groundcableandclamp
•Runninggear/Bottlerack
•Digitalmeters
(250DX,300,and380models)
Migmatic300DX/380DX
Max. OpenCircuit Voltage
Wire Feed
Speed
150A,21VDC
30%DutyCycle
34VDC
1.8-18MPM
(70-708IPM)
Solid Steel: 0.6-0.8mm
Aluminum:0.8-1.0mm
Flux Core: 0.6-0.8mm
45.4kg
(#029015520)220/240V,Single-Phase,50/60Hz,CE
(#029015521)220/240V,Single-Phase,50/60Hz,CE
220A,28VDC
25%DutyCycle
40VDC
1.0-20MPM
(39-787IPM)
84kg
250
250DX
(#029015524) 230/380-400V,Three-Phase,CE
(#029015525) 230/380-400V,Three-Phase,CE
240A,26VDC
35%DutyCycle
43VDC
Solid Steel: 0.6-1.2mm
Aluminum:0.8-1.2mm
Flux Core: 0.9-1.2mm
Stainless Steel:0.8-1.0mm
300
(#029015540) Base 400VAC,Three-Phase,50Hz,CE
(#029015541) DX 400VAC,Three-Phase,50Hz,CE
(#029015545) Base 230/400VAC,Three-Phase,50Hz,CE
300A,28VDC
35%DutyCycle
43VDC
1.3-26MPM
(51-1024IPM)
100-103kg
380
(#029015542) Base 400VAC,Three-Phase,50Hz,CE
(#029015543) DX 400VAC,Three-Phase,50Hz,CE
(#029015547) Base 380-400VAC,Three-Phase,50Hz,CE
(#029015548) DX 230/380-400VAC,Three-Phase,50Hz,CE
350A,29VDC
35%DutyCycle
43VDC
Solid Steel: 0.6-1.2mm
Aluminum:0.8-1.2mm
Flux Core:0.9-1.4mm
Stainless Steel:0.8-1.0mm
Model
Stock Number
Rated Output
175
(#029015550)230VAC,Single-Phase,50/60Hz,CE
220
220DX
Wire Type and Diameter
Shipping
Weight
111-114kg
7
MIG
XPS Series
XPS350&
XPS450Family
Must be purchased from ITW Italy
Traditional Tapped Transformer Power Source
Simpleandprecisewith30(XPS350)and40(XPS450)voltagesteps,
providestheoperatorwithasuperiorrangeandarcperformanceforeven
themostdemandingapplications.
Two inductance terminals and laminated inductor providesastable,
smootharcoperatorsappreciate.
Dual digital meters with hold function*displayclear,precisereadingsof
arcvoltageandamperage.
Fan-On-Demand™—Electroniccontroloffancoolingsavesbothenergy
andmaintenancebyonlyrunningthefanwhenrequired.Alsoreducesthe
ingressofdustparticlesintothepowersource.
Standard 14 pin connection to Miller wire feed unitsconnectstoa
varietyofMillerwirefeeders.
Thermal overload protection shutsdownthepowersourceoutput,if
overheatingofeitherthemaintransformerorrectifieroccurs.
115 VAC Auxiliary Power Receptacles (XPS 450)
Auxiliarypowerforwater-coolingunit
Undercarriage and Bottle Carrier
Singleordoublebottle/coolerracksavailable.
Industrial
Comes Complete With
•Industrialpowercord
•Workcableandclamp
•Factory-installedrunninggear/twin
bottlerack
Model
Stock Number
Rated Output
Max. Open-Circuit Voltage
Shipping Weight
XPS 350
(#029 015 531) 400V,50/60Hz,CE
(#029 015 528) w/DigitalMeter,400V,50/60Hz,CE
350A,32VDC,
45%DutyCycle
38VDC
140kg
XPS 450
(#029 015 532) 400V,50/60Hz,CE
(#029 015 529) w/DigitalMeter,400V,50/60Hz,CE
(#029 015 535) w/DigitalMeter,230/400V,50/60Hz,CE
450A,37VDC,
45%DutyCycle
47VDC
170kg
When people look for solutions,
they turn to someone they can trust.
Finding the right filler metal solution for your welding needs
is critical in an industry that is about getting the job
done right. Every day, every project, every weld
is another opportunity for Hobart to help you find the
right filler metal solution — or create a new one.
To request a product catalog —
visit HobartBrothers.com
Find Your Solution. Today.
8
MIG
Deltaweld Series
Industrial
Heavy Industrial
®
See Literature No. DC/16.2
Rock solid reliability, exceptional value and power efficient operation make this the “Better!”
MIG solution for the most demanding industrial manufacturing applications. Combined with
the 70 Series wire feeder, this system is the workhorse of the industrial market.
452/602
Deltaweld models are available in 300, 450 and 650 amps.
Line voltage compensationkeepsweldingparametersconstanteven
wheninputvoltageschange±10%.Eliminatesneedtochangewelding
parametersthroughouttheday.
Material specific output studsprovidetheflexibilitytoproducethe
optimalarccharacteristicsforaluminum,stainlesssteelandallother
materials.
UniqueFan-On-Demand™coolingsystemoperatesonlywhenneeded.
Reducesexcessnoiseandcontaminantsdrawnintothemachine.
Thermal overload protectionautomaticallyshutsdownthesystemto
preventhighrepaircosts.
Remote control capabilityallowsoperatorsfinetuningcapabilityatan
extendeddistance.
15 amp 115 VAC duplex receptacleforoperatingauxiliarytools.
Power efficientforexceptionalvalueandreturnonyourinvestment.
Digital metersforpresettingormonitoringweldingvoltageor
amperageformoreprecisecontrol.
Deltaweld Stationary
Stationarydisplaywithoutrunninggear/cylinderrack.
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
•AirCarbonArcCuttingandGouging
(CAC-A)
(452:6.4mm[1/4in.]carbons)
(652:9.5mm[3/8in.]carbons)
Most Popular Accessories
•70SeriesWireFeeders
•StandardRunningGear
•StandardCylinderRack
•ExtensionCords
•RemoteOn/OffControl
•AirFilterkit
•Bernard™Q-Gun™
•IndustrialMIG4/0Kit
#042886
#042887
#042869
#042939
#300390
Deltaweld MIGRunner™
Everything in the Stationary plus:
•Deltaweldpowersource
•S-74Dwirefeederwithdriverolls
•Bernard™Q-Gun™
•IndustrialMIG4/0Kit(seelistingatrightforkitcontents)
•RunningGear/CylinderRack
*Dimensions and weight are for power source only – includes lift eye and strain relief.
Voltage
Range
Recommended
Welding Range
Open-Circuit Voltage
Dimensions*
Net Weight*
300Aat32VDC,
100%DutyCycle
10-32
15-32V
42VDC
H: 762mm(30in.)
W:585mm(23in.)
D: 775mm(30-1/2in.)
165kg
(363lb)
(#903 377)200-208/230/460V,Machineonly
(#903 394) 230/460/575V,Machineonly
(#903 358) 380/400/440V,50/60Hz,CE
450Aat38VDC,
100%DutyCycle
10-38
15-38V
48VDC
H: 762mm(30in.)
W:585mm(23in.)
D: 966mm(38in.)
201kg
(442lb)
(#903 396) 230/460/575V,Machineonly
(#907 359) 380/400/440V,50/60Hz,CE
650Aat44VDC,
100%DutyCycle
10-44
15-44V
54VDC
H: 762mm(30in.)
W:585mm(23in.)
D: 966mm(38in.)
240.4kg
(530lb)
Model
Stock Number
Rated Output
Deltaweld
302/402
(#903 376)200-208/230/460V,Machineonly
(#903 392) 230/460/575V,Machineonly
(#907 357) 380/400/440V,50/60Hz,CE
Deltaweld
452/602
Deltaweld
652/852
9
MIG
Invision MPa Plus System
™
See Literature
No. DC/23.6
Features Alumination™ to provide the versatility of extended reach push-pull aluminum and
includes Pulsed MIG programs for other wires, providing the “Best!” solution for all your MIG
welding needs.
Invision 352 MPa
or 450 MPa
Machineonly.
Invision450
MPashown.
Invision350MPa
water-cooled
packageshown
withdualfeeder
(wirenotincluded).
Invision350MPa
air-cooledpackage
shownwith
singlefeeder.
Heavy Industrial
Invision 450 is 3-phase only.
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
•PulsedMIG(GMAW-P)
•AirCarbonArcCuttingandGouging
(CAC-A)
(Invision352:6.4mm[1/4in.]
carbons)
•(Invision450:7.9mm[5/16-in.]
carbons)
Push-Pull Guns Designed for the
74 MPa Plus Wire Feeders
DedicatedgunsworkwithMPaPlus
feedersusingtachometerfeedbackto
coordinatewirefeedspeedofthegun
andfeeder.
XR-Aluma-Pro™ Plus
Invision MPa Plus Stationary
Stationarydisplaywithoutrunninggear/cylinderrack.
Invision MPa Plus MIGRunner™
MIGRunnersystemwithrunninggear/cylinderrack.
•Invision352MPaor450MPawithorwithoutauxiliarypower
•Singleordual74MPaPluswirefeederwithdriverolls
•7.6m(25ft)XR-Aluma-Pro™Pluspush-pullgunforaluminum
•4.6m(15ft)Bernard™Q400Gun(twoincludedw/dualfeeders)
•IndustrialMIG4/0KitwithDinseConnector
•Coolmate™3forsinglefeedersor Coolmate™V3fordualfeeders
(water-cooledpackagesonly)
EverythingintheStationaryplus:
Built-in MIG and Pulsed MIG programsautomatically
settheoptimalparametersforawidevarietyofwires
providingimmediateproductivity.
Alumination™allowsuseofextendedreachpush-pullgun
forconsistent,dependablealuminumwirefeeding.
Invision352modelallowsforany
inputvoltagehookup(208–575V)
withnomanuallinking.450model
is230/460Vmanuallink.
Synergic Pulsed MIG.Aswirespeedincreases/decreases,
pulseparametersalsoincrease/decreasetomatchtheright
amountofpowerneeded.
•Runninggear/cylinderrack(MIGRunnerCartforsingle
feedersorRunningGearCylinderRackfordualfeeders)
ALSO AVAILABLE! Push-onlywithQ400gun.
ProvidesthesamegreatInvisionarccharacteristics
andsynergicMIGcapabilitiesonavarietyofalloys.
4.6m(15ft)air-cooled
7.6m(25ft)air-cooled
10.7m(35ft)air-cooled
4.6m(15ft)water-cooled
7.6m(25ft)water-cooled
10.7m(35ft)water-cooled
#300000001
#300001001
#300264001
#300003001
#300004001
#300265001
Most Popular Accessories
•MIGRunner™Cart(Single
Feedersonly)
#195445
•RunningGearCylinderRack#300408
•IndustrialMIG4/0Kitwith
DinseConnector
#300405
•ExtensionCables
7.6m(25ft.)
#247831025
15m(50ft.)
#247831050
24.4m(80ft.)
#247831080
Profile Pulse™providesTIG
appearancewithMIGsimplicity
andproductivity.
Optimized arc control fromstarttofinishisachieved
usingcommunicationbetweenInvisionMPapowersource
and74MPaPlusfeeder.
Robust and stable arc,evenatshortlengths,provides
improvedcontrolwithreducedheatinputandtheabilityto
weldawiderrangeofmaterialthicknesses.
Easy to set up.Selectwirediameter,wiretypeandgas
beingused,setyourwirespeedandstrikeanarc.
*Duty cycle rating below achieved with 6 gauge input power cord (8 gauge cord supplied with unit).
**Dimensions and weight are for power source only.
Amperage/
Voltage
Ranges
Rated
Output
Amps Input at Rated Load Output, 60 Hz
208V 230V 400V 460V 575V KVA
ThreePhase
CCMode:
5-425A
CVMode:
10-38V
350Aat
34VDC,
60%Duty
Cycle
40.4
36.1
20.6
17.8
14.1
14.2 13.6
SinglePhase
CCMode:
5-425A
CVMode:
10-38V
300Aat
32VDC
60%Duty
Cycle*
60.8
54.6
29.7
24.5
19.9
11.7 11.2
ThreePhase
CCMode:
15-600A
CVMode:
10-38V
450Aat
38VDC,
100%Duty
Cycle*
–
51
–
27.6
–
22
Model
(Machine Only)
Stock
Number
Input
Power
Invision 352 MPa
(#907 431)
(#907 431 001)
w/AuxiliaryPower
(#907 431 002)
w/AuxiliaryPower,CE
Invision 450 MPa
10
(#907 485)230/460V
w/AuxiliaryPower
(#907 524)400V
w/AuxiliaryPower
KW
18.9
Max. OpenCircuit
Voltage
Dimensions**
Net
Weight
**
75VDC
H: 432mm
(17in.)
W:318mm
(12-1/2in.)
D: 610mm
(24in.)
36.3kg
(80lb)
90VDC
H: 438mm
(17.25in.)
W:368mm
(14-1/2in.)
D: 689mm
(27.125in.)
55.3kg
(122lb)
MIG
Axcess Systems
Industrial – 300
Heavy Industrial – 450/675
®
See Literature No. DC/8.0
Optimize your industrial MIG welding system with digital control capability and
exceptional MultiMIG® performance. A dedicated, menu-driven wire feeder provides a
true synergic solution.
Axcess 300,
450 or 675
Machineonly.
Processes
Multi-MIG
•Accu-Pulse™MIG(GMAW-P)
-Accu-Curve™MIG(GMAW-P)
-Accu-Speed™(optional)
•PulsedMIG(GMAW-P)
•MIG(GMAW)
•MetalCored
•RMD®-RegulatedMetalDeposition
(GMAW-SCT)(optional)
•CarbonArcGouging(CAC-A)canalso
beactivated
Allowsforanyinputvoltagehookup
(190-630V)withnomanuallinking.
Assuresrock-solid,consistentoutputon
fluctuatingprimarylines.
RS-232 serial port providesaccesstodatatransferandoptional
programdownloadsfromWebatMillerWelds.com/advanced.
Axcess four-drive-roll wire drive feederiscombinedwith
operatorinterfaceleavingnocontrolsbackatthepowersource.
MIGweldingprogramsincludepatentedAccu-Pulse®,
Accu-Curve™standardoradaptivepulse,conventionalMIGand
metalcoreprograms.
Most Popular Axcess-ories
•Accu-Speed™
ForPalm
#300719
ForPC
#300720
•RMD®(RegulatedMetalDeposition)
ForPalm
#195252
ForPC
#300721
•Axcess®FileManagementSoftware
forPC
#300529
•WaveWriter™FileManagement
Software
(consultfactory)
•FeederCart
#142382
•RunningGearCylinderRack(Axcess
300and450only)
#300408
•IndustrialMIG4/0Kit
#300390
IncludesSmith®regulator/flowmeter
with3m(10ft)gashose,3m(10ft)
4/0feederweldcablewithlugsand
4.6m(15ft)workcablewith600-amp
C-clamp
•AluminumGunKits–forpushing
aluminumwire
0.035,3m(10ft)
#300541
0.047,3.7m(12ft)
#300542
1/16,3.7m(12ft)
#300543
•Axcessfeeder
#195182
Note: Look for high-speed video clips of Accu-Pulse ®, Accu-Curve ™,
Accu-Speed ™ and Front Panel Simulator at MillerWelds.com/advanced.
Accu-Pulse®MIGprocessdeliversprecisecontrolofthearceven
overtackweldsandintightcorners.
SureStart®technologyprovidesconsistentarcstartsbyprecisely
controllingpowerlevelsforspecificwireandgascombinations.
Axcess Stationary
Stationarydisplaywithout
runninggear/cylinderrack.
• Axcesspowersource
• Axcesswirefeederwith
driverolls
• Bernard™Q-Gun™
• IndustrialMIG4/0Kit
(seelistingatrightfor
kitcontents)
Axcess MIG Runner™
Everythinginthe
Stationaryplus:
•RunningGear/
CylinderRack
Model
Stock Number
Amp/Volt
Ranges
Three-Phase
Rated Output
Amps Input at Rated Output, 50/60 Hz
208 V 230V 400V 460V
575V
KVA
KW
Max. Open
Circuit Voltage
(Power source only)
Net Weight
Axcess 300
(#907 150)Machineonly
(#907 348) CE
5-400A
10-44V
300Aat32VDC,
60%DutyCycle
33
29.7
16.9
14.6
11.6
11.7
11.2
80VDC
52.6kg(116lb.)
Axcess 450
(#907 152) Machineonly
(#907 275) CE
(#907 275-01-1) CE,withRMD
5-600A
10-44V
450Aat44VDC,
100%DutyCycle
–
60
33.7
28.8
22.8
22.2
23.1
73.9kg(163lb.)
Axcess 675
(#907 154)Machineonly
5-900A
10-44V
675Aat44VDC,
100%DutyCycle
–
89.7
–
43.7
34.8
35.7
34.4
94.3kg(208lb.)
Robust. Resilient. Repeatable.
TheroboticMIGweldinggunsandperipheralsthatyoucanrelyon.
Tregaskissunderstandsthatautomatedweldingapplicationsrequirereliableproductsthat
maximizeproductionuptimeandthroughput.Thisiswhyindustrialmanufacturersrepeatedly
turntoTregaskissanditsproventrackrecordinprovidingresilient,easytomaintain,robotic
MIGweldingguns,consumablesandperipherals.
VisitTregaskiss.comformoreinformationortoconfigurearoboticgun
foryourweldingapplicationtoday.
11
Automated Manufacturing Systems
Auto-Axcess Systems
®
See Literature No. AU/8.0
Processes
For robotic automation — seamless integration of digital control technology combines
inverter welding power source and robotic interface.
Multi-MIG®
Features Auto-Cal. . .
A patented automatic calibration
feature that uses the Auto-Axcess
internal digital technology to allow
simple, automatic scaling and
synchronization to analog robot
controllers. This assures consistent
and repeatable results with
minimal downtime when installing
Auto-Axcess power sources into
existing robot cells. It also saves
time and additional hardware costs
while minimizing complexity in
new cells on most robot systems.
AA-40GB Wire Drive Motor Assembly with OCP
(Over Current Protection)toprotectagainstcurrent
surges.Thedesignutilizesanimprovedsheetmetal
enclosureincludingprintedcircuitboard.Itfeaturesa
threadedgasconnectionandadirect-panel-mounted,
quarter-turnmotorcontrolcableconnectionthat
eliminatesmotionstressonthemotor’spowerand
tachometerfeedbackwires.
72-pin Harting connectorforquick,easyconnectionto
commonanalogrobotcontrollers.
Miller’spatentedtechnology
allowsforanyinputvoltage
hookup(190-630V)withno
manuallinking.Assuresrock-solid,consistentoutputon
fluctuatingprimarylines.
MIGweldingprogramsincludepatentedAccu-Pulse®,
Accu-Curve™,Accu-Speed™,standardoradaptive
pulse,conventionalMIGandmetalcoreprograms.
Accu-Pulse®MIGprocessdeliversprecisecontrolofthe
arcevenovertackweldsandintightcorners.
SureStart®technologyprovidesconsistentarcstartsby
preciselycontrollingpowerlevelsforspecificwireand
gascombinations.
Optional Axcess-able software:
Accu-Pulse™tandem(factory-installedonly),
Accu-Speed™forPalmorPC,RMD®(RegulatedMetal
Deposition)forPalmorPC,Axcess®FileManagement
forPC,andWaveWriter™FileManagementwithWave
Shaping.
Axcess® Multi-MIG® Welding Process Capabilities
Standard
Spray
Process
Weld Puddle
Control
Pulsed
Spray
Flat/Horizontal
Accu-Pulse®
Accu-Curve™
Accu-Speed ™ (Optional)
Standard
Short
Circuit
All Position Performance
•Accu-Pulse®MIG(GMAW-P)
-Accu-Curve™MIG(GMAW-P)
-Accu-Speed™MIG(GMAW-P)
•PulsedMIG(GMAW-P)
•MetalCore
•MIG(GMAW)
•RMD™RegulatedMetalDeposition
(GMAW-SCT)(optional)
Required Wire Drive Motor
Assembly/Motor Control Cable
•AA-40GBWireDriveMotor(includes
15.2m[50ft]volt-senselead)
Left-handDrive
#195426
Right-HandDrive
#195515
(OrderrequiredMotorControlCable
separately)
•MotorControlCable
6.1m(20ft)
#300097
9m(30ft)
#300096
15.2(50ft)
#300098
Most Popular Axcess-ories
•RMD(RegulatedMetalDeposition) #195252
•PalmConveniencePackage
#195517
•AxcessFileManagementSoftware #195249
•WaveWriterFileManagementSoftware
#195250
•CoolantFlowSwitch
#195461
•Receptacle/AdapterKits(Onerequired
permachine)
ABB
#194793
Fanuc
#194791
Motoman
#194790
Universal
#195002
Panasonic
#300056
•SmartAdapter
#300012
allowsautomatictobeconfiguredto
functionassemi-automatic
•Fanuc/MotormanMotorBracket
#300013
Miller recommends
RMD ® Regulated
Metal Deposition (Optional)
Thin Materials/Gap Filling
Note: Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at
MillerWelds.com/advanced.
Amperage/
Voltage
Ranges
Three-Phase Rated
Output
Amps Input at Rated Output, 50/60 Hz
208 V 230V
400V
460V
575V
KVA
KW
Max.
OCV
Net Weight
5-400A
(#907 151)BasePowerSource
(#907 151-01-1) w/RMDProcess 10-44V
Software
(#907 349) CE
300Aat32VDC,
60%DutyCycle
33
29.7
16.9
14.6
11.6
11.7
11.2
80VDC
52.6kg(116lb)
Auto-Axcess 450
5-600A
(#907 153) BasePowerSource
(#907 153-01-1) w/RMDProcess 10-44V
Software
(#907 274) CE
(#907 274-01-1) CE,withRMD
450Aat44VDC,
100%DutyCycle
–
60
33.7
28.8
22.8
22.2
23.1
73.9kg(163lb)
Auto-Axcess 675
(#907 155)BasePowerSource
675Aat44VDC,
100%DutyCycle
–
89.7
–
43.7
34.8
35.7
34.4
94.3kg(208lb)
Model
Stock Number
Auto-Axcess 300
12
5-900A
10-44V
Automated Manufacturing Systems
Continuum Systems
Heavy Industrial
™
See Literature No. DC/36.0
Processes
New generation of advanced industrial welding solutions improves productivity through
weld quality, ease of use and system flexibility.
•Accu-PulseMIG(GMAW-P)
•Versa-Pulse•RMD•MIG(GMAW)
•High-depositionMIG(GMAW)
•Aircarbonarcgouging(CAC-A)
Improved processes
New Versa-Pulse™and improvements to Accu-Pulse,®RMD®
and MIG processesallowyoutotaketheperformanceofeach
processtothehighestlevel.
Continuum 350
model shown with
MIGRunner.
Filler metal sold
separately.
All-new power source design
Smart and powerful digital designhasthefastresponse
neededtodeliverthemoststableweldingperformancefor
betterweldingresults.
Flexibletomeetcurrentandfutureneedswithintegrated
expansioncapabilities.
Welding Intelligence.™Increaseproductivity,improvequality
andmanagecostswithInsightCore™(standard)andInsight
Centerpoint™(optional)weldinginformationmanagement
systems.
All-new feeder design
Tru-Feed™ technologyprovidesprecisefeedingoperationfor
stablearcperformance.
• New low-inertia motorprovidesfasterresponseforthebest
arcstartswiththeleastamountofspatter
• Balanced-pressure drive-roll design and tensionersfeed
wireinitstruestandstraightestformforconsistentfeedability,
resultinginbetterweldingperformance
New user interfacemakesthesystemeasytosetupandadjust
withminimaltraining.
Continuum Processes
Standard
Spray
Best For
High-Deposition
MIG
Accu-Pulse
Versa-Pulse Short Circuit
RMD
Deposition
A
A
A
B
D
D
Gap Filing
D
D
B
B
A
A
Low Heat Input
D
C
B
A
A
A
A
B
B
B
Out-of-Position Welds
Low Spatter
A
A
A
B
C
B
Thick Metals
A
A
A
C
D
D
B
A
A
A
A
A
B
C
Thin Metals
Increased Travel Speed
A
A
COLD
HOT
Ratings A, B, C, and D are relative values.
An “A” rating indicates a best fit between
your performance needs and process. A
“blank” rating indicates that the process is
not recommended for that application.
Accu-Pulse is the most popular process for
majority of industrial welding applications.
Versa-Pulse is a fast, low-heat, lowspatter process designed for thin-material
applications.
RMD is a low-heat modified short-circuit
process designed to fill gaps with thinmaterial applications.
High-deposition MIG provides increased
deposition rates over standard spray on
thicker materials.
MIGRunner™ package includes
•Continuumpowersource
•Continuumsinglefeederwith
Bernard™BTBGun400Aand
0.8/1.2mm(.035/.045in.)V-groove
driverolls
•Continuumrunninggear/cylinderrack
•0.9m(3ft.)control/motorcable
•IndustrialMIG4/0kitconsistingof
flowmeterregulatorwith3m(10ft.)
gashose,3m(10ft.)4/0feederweld
cablewithlugs,and4.6m(15ft.)
workcablewith600-ampC-clamp.
Wire feeding options
•ContinuumFeeders
Single-wire,Dual-wire
IncludesBernardBTBGun400A
(twowithdual-wiremodels)and
0.8/1.2mm(.035/.045in.)V-groove
driverolls.
•ContinuumSwingarc™
Boom-MountedFeeders
2.4m(8ft.)single-wire
3.7m(12ft.)single-wire
4.9m(16ft.)single-wire
IncludesBernardBTBGun400Aand
0.8/1.2mm(.035/.045in.)V-groove
driverolls.
Most Popular Accessories
•InsightCenterpoint™Software
•Bernard™MIGGuns
•ContinuumRunningGear/Cylinder
Rack
#301264
•Coolmate™CoolantSystems
•IndustrialMIG4/0Kit(withlug
connectors)
#300390
•ContinuumControl/MotorCables
0.9m(3ft.)
#263368003
4.6m(15ft.)
#263368015
6.1m(20ft.)
#263368020
7.6m(25ft.)
#263368025
15m(50ft.)
#263368050
24.4m(80ft.)
#263368080
Note: As the technological advances offered by Continuum extend beyond the capability of Axcess systems, the two systems
are not compatible. Continuum systems are designed to allow future upgradability, to expand with your operation’s needs.
*While idling.
Amp/Volt
Ranges
Machine Only
Net Weight
Continuum
350
20-400A, 300Aat34VDC, 36.7
(#907 636) 230-575VMachineonly
100%DutyCycle 0-1*
(#907 636 001)230-575Vw/runninggear 10-44V
(#907 645)400V,CE
21.8
0-1*
20.8
0-1*
18.8
0-1*
14.6
0-1*
14.4
0.8*
13.8 75VDC
0.17*
57.6kg
(127lb.)
Continuum
500
20-600A, 500Aat40VDC, 34.9
(#907 640) 230-575VMachineonly
100%DutyCycle 0-1*
(#907 640 001) 230-575Vw/runninggear 10-44V
(#907 648)400V,CE
–
–
33.2
0-1*
28.9
0-1*
23.3
0-1*
23.1
0.8*
21.9
0.17*
67.1kg
(148lb.)
Input Power
Continuum Feeder only
(#301 195) Single-wiremodel
(#301 195 010) Single-wiremodel,CE
(#301 199)Dual-wiremodel
(#301 199 010)Dual-wiremodel,CE
50VDC
Input Welding
Circuit Rating
500Aat100%
DutyCycle
Wire Feed Speed
Standard:
1.3-25.4m/min
(50-1000IPM)
Wire Diameter
Capacity
Max Spool Size
Capacity
0.9-2.0mm
(.035-5/64in.)
457mm(18in.),
27kg(60lb.)
KW
Max. Open
Circuit Voltage
Stock Number
Model
Rated Output
Amps Input at Rated Output, 50/60 Hz, 3-Phase
230V
380V 400V 460V
575V
KVA
Model
Dimensions
Net
Weight
H:351mm(13.812in.)
SingleW:414mm(16.312in.)
DualW:432mm(17in.)
D:754mm(29.687in.)
Single19.5kg
(43lb.)
Dual27.9kg
(61.5lb.)
13
Welding Intelligence
Knowledge to Drive Your Business Forward
Insight Welding Intelligence helps your operation be more competitive and profitable
by delivering accurate, decision-ready information about your welding processes.
Formoredetailed
information,visit
MillerWelds.com/insight
Increase Productivity
Evaluate key indicators of operator productivity
Improve Weld Quality
Measure important indicators of weld quality
TIG
MIG
Advanced
MIG
Submerged
arc
Manage Costs
Monitor and analyze welding costs
A simplified, Internet-based weld data solution that collects, transmits and
presents actionable information to any Web-connected device in the world.
Factory-installed Insight Core Power Sources
#907 150 002Axcess300withInsightCore
For more information regarding
#907 348 002Axcess300withInsightCore,CE
Axcess/Auto-Axcess power sources
#907 152 002Axcess450withInsightCore
and DeviceNet see literature no.
#907 275 003Axcess450withInsightCore,CE
DC/8.0 or AU/8.0 respectively.
#907 154 002Axcess675withInsightCore
#907 151 004Auto-Axcess300withInsightCore
#907 349 006Auto-Axcess300withInsightCore,CE
#907 153 004Auto-Axcess450withInsightCore
#907 274 006Auto-Axcess450withInsightCore,CE
#907 155 006Auto-Axcess675withInsightCore
#907 151 005Auto-Axcess300DeviceNetwithInsightCore
#907 349 005Auto-Axcess300DeviceNetwithInsightCore,CE
#907 153 005Auto-Axcess450DeviceNetwithInsightCore
#907 274 007Auto-Axcess450DeviceNetwithInsightCore,CE
#907 155 005Auto-Axcess675DeviceNetwithInsightCore
#907 636
Continuum350
#907 640
Continuum500
#907 514 003Dynasty280DXwithInsight
Field-installed Insight Core Upgrade Modules
#301 072* 14-pincompliantMillerpowersourcemodule
#301 081
Axcess/Auto-Axcessmodule
*SubArc Digital Series requires Insight Core to SubArc Digital Series Adapter Kit (#301 295).
14
Basic monitoring
• 14-pinprovidesarc-ontimeandweldparameters(volts/
amps)anddeposition(MPafeederrequired)
• Axcess®/Auto-Axcess™andContinuum™providearcontime,deposition,wirefeedspeed,process,wiretype/
diameter,gastypeandmachineerrorcodes
Wi-Fi and wired Ethernet connectivityarebuiltintoInsight
Coreforflexibleintegrationwithyourcompany’sinformation
network.
No special software or applications required,foreasier
installationandmoreaccessiblereports.
Factory installedonAxcess®/Auto-Axcess,™Continuum™
andDynasty®280DXwithInsightpowersources.
Compatible with 14-pin compliant Miller®power sources.
SeeMillerWelds.com/insightforalistof14-pincompatible
powersources.
VisitouronlineInsightCoresimulatorat
Insight-simulator.MillerWelds.com
Welding Intelligence
Focused on monitoring welding outputs
14-pin products
(Deltaweld,®
Dimension,™
Invision,™
XMT® and
SubArc Digital)
Brings advanced process control into weld cell
Axcess®/Auto-Axcess,™
Continuum™ and Dynasty®
280 DX with Insight
Axcess® E/Auto-Axcess™ E,
Continuum™ and Dynasty®
280 DX with Insight
SOPHISTICATION OF INFORMATION AVAILABLE
For more information regarding Insight Core, Insight Centerpoint and software options visit MillerWelds.com/insight
Advanced, real-time operator feedback to provide process control —
to maximize quality and efficiency in welding and fabrication.
Advanced MIG Factory-installed Insight Centerpoint Power Sources
#907 440AxcessE300
For more information regarding
#907 440 002AxcessE300,CE
Axcess E/Auto-Axcess E power
#907 439 AxcessE450
sources see literature no.
#907 439 002AxcessE450,CE
DC/8.05 or AU/9.5 respectively.
#907 441 AxcessE675
#907 442 Auto-AxcessE300Analog
#907 442 002 Auto-AxcessE300Analog,CE
#907 443Auto-AxcessE450Analog
#907 443 002Auto-AxcessE450Analog,CE
#907 444Auto-AxcessE675Analog
#907 497Auto-AxcessE300Digital
#907 497 002Auto-AxcessE300Digital,CE
#907 496Auto-AxcessE450Digital
#907 496 002Auto-AxcessE450Digital,CE
#907 495Auto-AxcessE675Digital
#301 255InsightCenterpointsingleseatlicense
#301 256InsightCenterpointsitelicense
#301 257Advancedcapabilitysoftware(standardcapabilityincluded)
#300 709InsightReportersinglelicense(1requiredperPC)
#300 710InsightReporterSQLdatabase(1requiredperfacility)
#907 636Continuum350
#907 645Continuum350,CE
#907 640Continuum500
#907 648Continuum500,CE
#301 255InsightCenterpointsingleseatlicense
#301 256InsightCenterpointsitelicense
#301 297Standardcapabilitysoftware
#301 257Advancedcapabilityupgrade(requiresstandardcapabilitytouse)
#301 322Standardandadvancedcapabilitysoftware
#300 709InsightReportersinglelicense(1requiredperPC)
#300 710InsightReporterSQLdatabase(1requiredperfacility)
Monitor and control
• PartTracking™—humanmachineinterface(HMI)inthecellforrealtimefeedback;sequenceandweldqualitycontrol;reportsbypart,arc
time,welds,deposition,celldowntimeandmore
• WorkFlow™—weldingandnon-weldingworkinstructionstogovern
theentirefabricationprocess
• CodesandStandards—capturesrequiredinformationrelatingactual
weldingparameterstothespecificoperator,contract,jointandweld
passtoensureproductivityandqualityrequirementsaremet
• OptionalInsightReporter™—Preconfiguredmanagementchartsand
reportsthatprovideawiderangeofinformationaboutweldprocess,
productivity,andbusinessmetrics,storedinanSQLserverdatabase
Axcess®E/Auto-Axcess™E,Continuum™andDynasty®280DXwith
Insightdelivercompletesoftwarefunctionality.
Insight Pipe and Vessel
Tailoredtotheuniqueneedsofpipeandvesselfabricators.
PipeWorx400requiresInsightModule(#301304).
TIG Factory-installed Insight Centerpoint Power Sources
#907 514 003Dynasty280DXwithInsight
#301 316InsightCenterpointsingleseatlicense
#301 256InsightCenterpointsitelicense
#301 314Standardcapabilitysoftware
#301 323Advancedcapabilityupgrade(requiresstandardcapabilitytouse)
#301 315Standardandadvancedcapabilitysoftware
#300 709 InsightReportersinglelicense(1requiredperPC)
#300 710InsightReporterSQLdatabase(1requiredperfacility)
Field-installed Insight Centerpoint Upgrade Modules
#300 641AxcessEmodule
#300 852Auto-AxcessEAnalogmodule
#300 648 Auto-AxcessEDigitalmodule
#301 304PipeWorx400module(onlyprovidescodesandstandards)
Accessories
#3DM4015-45QInsightLTDgunforAxcessEorContinuum
#300 677AxcessEsemi-automaticwirefeeder
#300 726AxcessEremoteoperatorinterface(ROI)
#300 7343m(9.8ft.)M12/RJ45ethernetcable
#300 7355m(16.4ft.)M12/RJ45ethernetcable
#300 73610m(32.8ft.)M12/RJ45ethernetcable
#195 480 Fieldapplicationsupport
15
Multiprocess
Multimatic 200
Light Industrial
™
See Literature No. DC/12.57
Processes
•MIG(GMAW)•Flux-cored(FCAW)
•DCStick(SMAW)•DCTIG(DCGTAW)
Comes Complete With
Welding Capability
Max.9.5mm(3/8in.)
Max.6.4mm(1/4in.)
MIG Mild Steel
Min.0.6mm(24ga.)
MIG Aluminum
Min.1.2mm(18ga.)
Max.4.8mm(3/16in.)
TIG Mild Steel
Min.0.5mm(0.020in.)
Aluminum welding uses optional Spoolmate 100 Series spool gun and
4043 Series aluminum wire. TIG welding uses optional TIG Contractor Kit.
The only all-in-one, portable, multiprocess power source from
Miller® is our most versatile machine to date. Weighingonly
13.2kg(29lb)andrunningoneither120or230V,theMultimatic200
cangoanywhereyouneedtoMIG,TIGorStickweld.
Multi-voltage plug (MVP™) allowsconnectionto
120or230Vreceptacleswithouttools.
Auto-Set™ Elite canbeusedonmultiplematerials
andmultipleprocesseswiththeabilitytofine-tune
yoursettings.Simpletosetupanduse!
Excellent arc characteristics! Unitofferspositive
arcstartsandanextremelystablearcwithminimalspatteronboth
mixedgasesandstraightCO2.
Impact-resistant case providesstrengthanddurabilitywhile
protectingtheinternalcomponentsandweldingwire.
•3m(10-ft.)Bernard™Q150MIGgun
•4m(13-ft.)cablewithelectrodeholder
and25-mmDinseconnector
•3m(10-ft.)workcablewithclampand
25-mmDinseconnector
•PowercordandMVP™plugsfor
120Vand230V
•Miller|Smith®argonandAR/CO2mix
regulator/flowgaugewithgashose
•Dualgroovequick-changedriverolls
for0.6-mm(.024-in.)or0.8/0.9-mm
(.030/.035-in.)wire
•Extracontacttips,information/settings
chart,setup/operationDVDand
materialthicknessgauge(#229895)
Most Popular Accessories
•Spoolmate™100Series #300371
•TIGContractorKit
#301130
•14-Pinto6-PinAdapterCord
#300507
•RCCS-6MRemoteFingertipControl #195184
Recommended
aluminum solution
Spoolmate 100 Series (#300 371)
Stock
Number
Welding
Mode/Process
Input
Power
Amperage
Range
(#907 518)
120/230V
CV:MIG/
Flux-cored
120VAC
30–140
CC:TIG
CC:Stick
16
Rated Output
Amps Input at Rated Output,
50/60 Hz
120 V 230 V KVA KW
90Aat18.5V,60%DutyCycle
18
—
2.2
2
110Aat19.5V,20%DutyCycle
20
—
2.7
2.6
3.8
230VAC
30–200
150Aat21.5V,20%DutyCycle
—
17.5
4.0
120VAC
5–150
150Aat16V,30%DutyCycle
27
—
3.3
3.2
230VAC
5–150
150Aat16V,30%DutyCycle
—
13.8
3.2
3.0
120VAC
20–150
100Aat24V,35%DutyCycle
24
—
2.9
2.8
230VAC
20–150
150Aat26V,30%DutyCycle
—
20.8
4.8
4.5
Wire Feed
Speed
Max. OpenCircuit Voltage
1.8–10.8m/min.
(70–425IPM)
90VDC
—
90VDC
(22–25VDC,
sensevoltage
forStickand
Lift-Arc™TIG)
Dimensions
H:368mm
(14.5in.)
W:248mm
(9.75in.)
D:432mm
(17in.)
Net
Weight
13.2kg
(29lb)
Multiprocess
Shopmate 300 DX
Light Industrial
™
See Literature No. DC/12.7
An economical single-phase DC multiprocess power source that provides versatility and
outstanding arc performance in CV mode (MIG) and CC mode (Stick and TIG).
Shopmate
300DXMIG
package
shown
Stock Number
(#907 315)200(208)/230V
(#907 316)230/460/575V
Amperage
Range
Voltage
Range
5–400
10–35
MPi 220P
Includes
Work Clamp.
Process
•MIG(GMAW)
•Flux-cored(FCAW)
•DCStick(SMAW)
•DCTIG(DCGTAW)
Process selector switch isan“operator-friendly”singleprocessswitch
thateliminatestheconfusionofseveralswitchcombinations.
Digital meters forpresettingormonitoringvoltageandamperage.
Built-in 10-pin connector fordirecthookupofSpoolmatic®spoolguns.
Built-in 14-pin connector providesdirectconnectionfor14-pin,24VAC
Millerwirefeedersandaccessories.
Fan-On-Demand™ coolingsystemoperatesonlywhenneeded.
Line voltage compensation keepsweldingparametersconstant.
Arc control adjustsinductanceinMIGmodeandDIGinStickmodeto
optimizeweldperformance.
Lift-Arc™ startprovidesDCTIGarcstartingwithouttheuseofhigh
frequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.
Amps Input at Rated Load Output, 60 Hz
208V 230V 460V 575V
KVA
Rated Output
250Aat30VDC,
60%DutyCycle
66
57
See Literature No. DCM/9.5 UK
29
23
13
MIG Pkg Comes Complete With
•Powersource
•22AwirefeederwithBernard™gun
•MIGkit
Most Popular Accessories
•ShopmateRunningGear/DualCylinder
Rack
#300145
•Shopmate300Kit
#300150
KW
Max. OpenCircuit Voltage
Dimensions
(includes lift eye)
11.2
80VDC
H:622mm(24.5in.)
W:483mm(19in.)
D:648mm(25.5in.)
Net Weight
80.3kg
(177lb)
Industrial
Must be purchased from ITW Italy
Processes
Thermal overload protection
shutsdownunitandactivates
over temperature lightifairflowis
blockedordutycycleisexceeded.
Automaticallyresetswhenfaultis
correctedandunitcools.
Synergic welding modeoffersthe
simplicityofsingleknobcontrol.The
machinewillselectthecorrectvoltage
andamperagebasedonthewirefeed
speed(WFS)setbytheoperator.
Completemateriallibrarytoselectfrom
forthetargetedmarketsegment.
Adjustable Hot Start™for Stick
arc starts.Adjusttheoptimalstart
currentfortheapplication.Thecurrent
automaticallyincreasestheoutput
amperageatthestartofaweld.
Built-in upslope/downslope function
for TIGhelpsprovidebetterarcstarts
andreducescraters.
Built-in run-in/crater/burnback
function for MIGhelpsprovidebetter
arcstartsandreducescraters.
Adjustable preflow and postflow
givesoperatorbettercontrolofthegas
parametersaffectingweldzone.
Selectable trigger configuration
allowstheoperatortochoosestandard
or2Ttriggermethod.
Rated Output (Duty Cycle)
100%
60%
35%
Max. OpenCircuit Voltage
Amperage/Voltage
Range DC
MIG
110A
17.5V
140A 180A
21.0V 23.0V
35V
2–200A
15–24V
Stick
100A
24.0V
130A 170A
25.2V 26.8V
65V
5–200A
20.2–28V
TIG
100A
14.0V
130A 180A
15.2V 17.2V
65V
5–200A
10–18V
Stock Number
Input Power
Welding Mode
#059 016 014
230VAC,50/60Hz,
Single-Phase,CE
•MIG(GMAW)
•PulsedMIG(GMAW-P)
•Flux-cored(FCAW)
•Stick(SMAW)
•TIG(GTAW)
Most Popular Accessories
•TIGTorch
125AmpsDC,100AmpsAC,
60%dutycycle
WTC9AA4AG
130AmpsDC,100AmpsAC,
60%dutycycle
CS130AGA4CG-I
•MIG/MAGTorch
200AmpQ-Gunwith
3m(10ft)cable
Q2010AO8DE
IP Rating
Dimensions
Weight
IP22S
L:548mm(21.6in.)
W:237mm(9.3in.)
H:365mm(14.4in.)
16kg
(35lb.)
17
Multiprocess
Dimension Series and NT 450
Heavy Industrial
™
Processes
See Literature No. DC/19.2 and DC/19.5
100% duty cycle industrial power sources deliver time-tested, reliable performance in
demanding multiprocess applications for a variety of industries.
All models feature:
• DC multiprocessversatilitywithexcellentarcperformance.
• Digital metersforpresettingormonitoringvoltageor
amperage(DimensionSeriesallowspresetvoltageonly).
• Line voltage compensationforinputvoltagevariations.
• Power efficiencyforexceptionalreturnonyourinvestment.
• 15-amp, 115-VAC duplex receptacleforauxiliarytools.
Dimension Series adds the following features:
• Hot Start™makesiteasiertostartdifficultstickelectrodes.
• Arc control foraddedflexibilityintightsticklocations.
Dimension
Stationary
DimensionNT450
MIGRunner
Dimension NT 450 adds the following features:
• Electronic arc and inductance controls with digital display
foraddedflexibilityandcontrolonalargevarietyofstick
electrodesandweldingwires.
• Lift-Arc™startforTIGarcstartingwithouthighfrequency.
Model
Stock Number
Welding
Mode
Amperage/
Voltage Range
Dimension
302
(#903 216) 230/460/575V,Machineonly
CC
15-375A
CV
10-32V
Dimension
452/562
452 (#903 255) 230/460/575V,Machineonly
562 (#907 360)380/400/440V,50/60Hz,CE
CC
20-565A
Dimension
652/812
652 (#903 379) 230/460/575V,Machineonly
812 (#907 361) 380/400/440V,50/60Hz,CE
Dimension
NT 450/500
NT 450 (#907 256) 230/460/575V,60Hz,Machineonly
NT 500 (#907 391) 380/400/440V,50Hz
CV
10-38V
CC
50-815A
CV
10-65V
CC
5-500A
CV
10-38V
Rated Output
300Aat32VDC,
100%DutyCycle
450Aat38VDC,
100%DutyCycle
650Aat44VDC,
100%DutyCycle
450Aat38VDC,
100%DutyCycle
•MIG(GMAW)
•Flux-cored(FCAW)
•Stick(SMAW)
•TIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)
(Dimension302:6.4mm[1/4in.]
carbons)
(Dimension452:7.5mm[5/16in.]
carbons)
(DimensionNT450:7.5mm[5/16in.]
carbons)
(Dimension652:9.5mm[3/8in.]
carbons)
Most Popular Accessories
•SuitCase®X-TREME™WireFeeders
•70SeriesWireFeeders
•StandardRunningGear
#042886
•StandardCylinderRack
#042887
•IndustrialMIG4/0Kit
#300390
IncludesSmith®regulator/flowmeter
with3-m(10-ft.)gashose,3-m
(10-ft.)4/0feederweldcablewithlugs,
and4.6-m(15-ft.)workcablewith
600-ampC-clamp.
•ExtensionCables
•Bernard™andTregaskiss™MIGGuns
Max. Open-Circuit
Voltage
Net Weight
60VDC
164kg
(361lb.)
36VDC
65VDC
43VDC
72VDC
67VDC
80VDC
(power source only)
192kg
(424lb.)
247kg
(545lb.)
171kg
(376lb.)
Hobart®aluminum filler metals — wire and
cut lengths
—®have
been filler
designed
to —
provide
Hobart
aluminum
metals
wire and
the cut
best
performance
thedesigned
best welds.
lengths
— havefor
been
to provide
These products
backed by the
deepbest
industry
the bestare
performance
for the
welds.
knowledge
of Hobart
specialists
These products
are welding
backed by
the deep industry
who knowledge
can help customers
the specialists
right
of Hobart find
welding
aluminum
solution. Every
whofiller
canmetal
help customers
find time.
the right
No matter
how challenging
application.
aluminum
filler metal the
solution.
Every time.
No matter how challenging the application.
Visit HobartBrothers.com
or your localVisit
distributor
to learn more.
HobartBrothers.com
or your local distributor to learn more.
18
Questions? Hobart is here to help.
Questions? Hobart is here to help.
Multiprocess
Dimension 650
Heavy Industrial
™
See Literature No. DC/19.3
Processes
Developed for harsh environmental conditions and output requirements
that range from power-intensive to precise.
All aluminum constructionhelpsthemachine
BUILT resistcorrosionforlonglife.
TO
LAST Exclusive protection input inductor protects
Rugged and durable
inside and out
machine’sperformanceandreliabilityfrom
“dirty”inputpower.
Wind Tunnel Technology™protectsinternal
components,greatlyimprovingreliability.
Fan-On-Demand™reducespowerconsumption
andimprovesreliability.
High-quality performanceinallwelding
POWER
FOR THICK
processes,fromthicktothinmetals.
METALS
PRECISION
FOR THIN METALS
Arc controlavailableinthestickandwiremodes
foreasierfinetuningoftough-to-weldmaterials
Power and precision
andout-of-positionapplications.
More portable and
takes up less floor space
93%
EFFICIENT
Reduced size and weight resultsinaneasierto-handlepackagethatexceedsthewelding
performanceoflarger,heaviermachines.
Dimension650is3.5timeslighterthanthe
Dimension652andalsouses40percentless
floorspace.
•MIG(GMAW)
•Flux-cored(FCAW)
•Stick(SMAW)
•TIG(GTAW)
•SubmergedArc(SAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated9.5mm[3/8in.]
carbons)
Stationary package includes
•Powersource
•S-74MPaPlusfeederwithBernard™
BTBGun400Aand0.8/102mm
(.035/.045in.)driverolls
•IndustrialMIG4/0kitconsistingof
flowmeterregulatorwith3m(10ft.)
gashose,3m(10ft.)4/0feederweld
cablewithlugs,and4.6m(15ft.)
workcablewith600-ampC-clamp.
MIGRunner™ package includes
above plus
•Runninggearcylinderrack
Most Popular Accessories
4-pack
rack
shown
High electrical efficiency and excellent power
factormeanthatyoucangetmorewelding
doneusinglesspower.Dimension650uses
32percentfewerampsthantheDimension652.
Uses 32% fewer amps
than previous model
Dimension 650 ArcReach
™
Remote control of the power source
without a cord.AnArcReachsystem
allowsyoutochangeweldsettingsfromyourSuitCase
wirefeederorStick/TIGRemote,savingatriptothe
powersupply.Noextracontrolcabletopurchase,
maintain,stringorunstring—savingtimeandmoney.
•Dimension650Rack
2-packrack
#907687
4-packrack
#907688
Rackcomesassembledwithtwoor
fourDimension650powersources
fusedfor460V.
• Dimension 650 ArcReach Rack
2-packrack
#907702
4-packrack
#907701
Rackcomesassembledwithtwoor
fourDimension650ArcReachpower
sourcesfusedfor460V.
•SuitCase®X-TREME™Feeders
•70SeriesFeeders
•Bernard™MIGGuns
•RunningGearCylinderRack
#300408
•Dimension650RunningGear
#301307
•IndustrialMIG4/0Kit(withlug
connectors)
#300390
•ExtensionCables
7.6m(25ft.)
#247831025
15m(50ft.)
#247831050
24.4m(80ft.)
#247831080
* For Machine Only
Model/Stock Number
Amperage/Voltage
Ranges
CCmode:10–815A
Dimension 650
CVmode:10–44V
(#907 617)380/460V,Machineonly
SAWmode:10–65V
(#907 618)380/400V,50/60Hz,CE
Dimension 650 ArcReach
(#907 617 001)380/460V,Machineonly
Rated Output
650Aat44VDC,
100%DutyCycle
Amps Input at Rated Output, 50/60 Hz
380V 460V
KVA
KW
Max. OpenCircuit Voltage
Dimensions*
(includes lift eye)
Net
Weight*
53.2
87VDC
H:716mm(28.187in.)
W:424mm(16.687in.)
D:803mm(31.625in.)
71.7kg
(158lb)
42.8
34
30.7
19
Multiprocess
XMT Series
®
Portability and excellent
multiprocess arc performance
make the XMT family the most
popular in the industry. With
many models to choose from
the XMT family has the right
solution for your business.
XMT450
XMT350
Input power choices
(350models)allowsforanyinputvoltage
hookup(208–575V,single-orthreephase)withnomanuallinking,providing
convenienceinanyjobsetting.Idealsolutionfordirtyorunreliable
inputpower.
Standard hookup(450models).Availableas230/460Vmanual
linkor575Vmodels,three-phaseonly.
Advanced features for the professional welder
Adaptive Hot Start™makesstartingstickelectrodeseasywithout
creatinganinclusion.
Infinite arc controlavailableinthestickandwiremodesfor
easierfinetuningoftough-to-weldmaterialsandout-of-position
applications.
Lift-Arc™providesarcstartingthatminimizescontaminationofthe
electrodeandwithouttheuseofhighfrequency.
Welding Intelligence™ system. XMT
14-pinmodelsareInsightCorecapableto
monitorweldvoltage,amperage,andarc-timeandpercentage.
Reliability
Wind Tunnel Technology.™Airflowthatprotectsinternal
components,greatlyimprovingreliability.
Fan-On-Demand™coolingsystemoperatesonlywhenneeded,
reducingnoise,energyuseandamountofcontaminantspulled
throughmachine.
Welder friendly control panel
Process selector switchreducesthenumberofcontrolsetup
combinationswithoutreducinganyfeatures.
Ultra-tough, polycarbonate-blended cover protectsfrontcontrols
fromdamage.
Large, dual digital metersareeasytoviewandpresettableto
easesettingweldoutput.
Output connector choices
Dinse- or Tweco®-style weld disconnects (350models)provide
high-qualityweldcableconnections.
Note: Two Dinse connectors are supplied with Dinse machines. Tweco
connectors must be ordered separately.
Weld Studs(450models).
14-pin receptacleprovidesaquick,directconnectiontoMiller®
wirefeeders.Capableofremotevoltagecontrol.
Choose the Right XMT
350 Amp
XMT 350 VS
Input Power
Primary Operating Range
Weld Output
450 Amp
XMT 350 MPa
XMT 450 CC/CV
XMT 450 MPa
3- or 1-phase power
3-phase
Auto-Line (208–575 V)
Manual link (230/460 V) or 575 V
350 A at 34 VDC
(3-phase input power at 60% duty cycle)
UPGRADE
450 A at 38 VDC
(3-phase input power at 100% duty cycle)
Rated: 1/4 in. (6.4 mm)
UPGRADE
Rated: 5/16 in. (7.9 mm)
Carbon Arc Gouging
80 lb. (36.3 kg)
Net Weight
122 lb. (55.3 kg)
Tweco
Dinse or Tweco
Dinse or Tweco
Pulsed MIG
—
—
Yes
—
14-pin Compliant
—
Yes
Yes
Yes
Yes
Insight Core Capable
(requires Insight Core
14-pin module)
—
Yes
(pg 24)
Yes
(pg 24)
Yes
(pg 24)
Yes
(pg 24)
Factory option
(pg 36)
Factory option
(pg 36)
—
Factory option
(pg 36)
—
Output Connector
20
XMT 350 CC/CV
UPGRADE
1/2 in. stud
UPGRADE
Yes
Multiprocess
XMT® 350 VS
See Literature No. DC/18.93
For applications in which 14-pin receptacle is not needed for remote control or 14-pin feeders.
Heavy Industrial
XMT 450
is 3-phase only.
Processes
XMT 350 CC/CV and 450 CC/CV
®
See Literature No. DC/18.93 (350)
and DC/18.94 (450)
Flexibility and simplicity make this the most popular
model. It has the core multiprocess capabilities along
with the flexibility of a 14-pin for spool guns, feeders,
and remote controls.
•MIG(GMAW)
•PulsedMIG(GMAW-P)*
•Stick(SMAW)•TIG(GTAW
•Flux-cored(FCAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(carbons–
304:6.4mm[1/4in.],350:6.4mm
[1/4in.],450:7.5mm[5/16in.])
* Only XMT MPa models.
Stronger weld output for increased capabilities. XMT350provides24
percentmoreoutputthanthe304modelforlargerwiresandstickelectrodes.
XMT450provides43percentmoreoutputforcarbonarcgouging.
Most Popular Accessories for nonVS Models
XMT® 350 MPa and 450 MPa
Most Popular Accessories for
All Models
•XR-AlumaFeed®
•Spoolmatic®/WC-24
•XR™Controls
•20and70SeriesFeeders
See Literature No. DC/18.93 (350) and DC/18.94 (450)
Built-in pulse programs for manufacturing and fabrication applications that have benefits for
standard steels, high-strength steels and aluminum.
Pulse programsprovidereducedheataffectedzone,
weldinallpositions,greatforthick-to-thinmetal,good
gapfillingabilityandfastertravelspeedsanddeposition.
SharpArc®controlsthearcinpulsedMIGmodeand
givestotalcontroloverthearcconeshape,puddle
fluidityandbeadprofile.
Additional features when using a 70 Series MPa Plus feeder or XR-AlumaFeed® feeder.
Profile Pulse™providesTIG
appearancewithMIGsimplicity
andproductivity.Achieve“stacked
dimes”withoutgunmanipulation.ProfilePulse
frequencycanbechangedtoincreaseordecreasethe
spacingbetweentheripplepatterntoachievethedesired
weldappearance.
Added capabilities with Insight Core™.Whenusingan
MPaPlusfeeder,wiredepositionisaddedtotheInsight
Corecapabilities.
Synergic Pulsed MIG.
Asyouincrease/decrease
thewirefeedspeed,thepulse
parametersincrease/decrease,
matchingtherightamountof
poweroutputtomatchthewire
speed,eliminatingtheneed
tomakeadditional
adjustments.
Model/
Stock Number
Input
Power
Amp/Volt
Ranges
Rated Output
XMT 350 VS(noremotecontrol)(Tweco®)
(#907 224) 208-575V
XMT 350 CC/CV(Dinse)
(#907 161)208-575V
(#907 161 011) 208-575V,withAux.Power
(#907 161 012) Auto-LinewithAux.Power, CE
XMT 350 MPa(Dinseexceptwherenoted)
(#907 366) 208-575V
(#907 366 011)208-575V,withAux.Power
(#907 366 014)208-575V,withTweco®
(#907 366 002) withAux.Power,CE
3-Phase
5-425A
10-38V
350Aat34VDC, 40.4
60%DutyCycle
36.1
20.6
17.8
14.1
14.2 13.6
1-Phase
5-425A
10-38V
300Aat32VDC, 60.8
60%DutyCycle
54.6
29.7
24.5
19.9
11.7 11.2
XMT 450 CC/CV(12.7mm[1/2in.]stud)
(#907 481)230/460V
(#907 525)400V,withAux.Power,CE
3-Phase
15-600A
10-38V
450Aat38VDC, —
100%DutyCycle
51
—
27.6 24.4
22 18.9
—
51
XMT 450 MPa(12.7mm[1/2in.]stud)
(#907 479)230/460V
(#907 479 001)230/460V,withAux.Power
(#907 468)400V,withAux.Power,CE
(#907 480 001)575V,withAux.Power
Amps Input at Rated Load Output, 60 Hz
208V 230V 400V 460V 575V KVA KW
• XMT Rack
Availableinfour-or
six-packmodels
forXMT350,or
four-pack
modelsforXMT450.
Seeliteratureno.
DC/18.81formore
informationandstocknumbers.
•SuitCase®X-TREME™Feeders
•CylinderCart
#042537
•MIGRunner™Cart
#195445
•RunningGearCylinderRack#300408
•Coolmate™CoolantSystem
•IndustrialMIG4/0Kits
XMT350
#300405
XMT450
#300390
•ProtectiveCover(XMT304/350only)
#195478
•GasValveKit
XMT350
#195286
XMT450
#300928
Max. OpenCircuit Voltage Dimensions
Net
Weight
75VDC
H: 432mm 36.3kg
(80lb.)
(17in.)
W: 318mm
(12.5in.)
D: 610mm
(24in.)
90VDC
H:438mm
(17.25in.)
W:368mm
(14.5in.)
D:689mm
(27.125in.)
Duty cycle rating
achieved with
6-gauge input
power cord
(8-gauge cord
supplied with unit).
— 27.6 23.6 21.6 18.3
(KVAis23.5on575V)
55.3kg
(122lb.)
Must be purchased from ITW Italy
XMT 350 CC/CV
XMT 350 CC/CV
(#907 371) withAux.Power,CE
(#907 556 002) CE
Three-Phase
350Aat34VDC,60%DutyCycle
Single-Phase
300Aat32VDC,60%DutyCycle
Three-Phase
350Aat34VDC,60%DutyCycle
Single-Phase
300Aat32VDC,60%DutyCycle
CCMode:5-425A
CVMode:10-38V
75VDC
43kg
(94.8lb.)
CCMode:5-425A
CVMode:10-38V
75VDC
36.3kg
(80lb.)
21
Multiprocess
XMT 350 and 450 ArcReach Systems
®
™
See Literature No. DC/18.93 (350) and DC/18.94 (450)
Remote control of the power source
without a cord. AnArcReachsystem
allowsyoutochangeweldsettingsfromyour
SuitCasewirefeederorStick/TIGRemote,saving
atriptothepowersupply.Noextracontrolcable
topurchase,maintain,stringorunstring—saving
timeandmoney.
XMT 350 CC/CV ArcReach shown with SuitCase X-TREME 12VS
ArcReach feeder (sold separately).
More arc-on time and reduced exposure
MORE
to workplace hazardsforoperatorscanbe
WELDS
realizedusingArcReachbecauselesstimeis
IN LESS
spentgoingbacktotheXMTtosetprocess
TIME
andarcvoltage.
Auto-Process Select.™ Systemautomatically Increased productivity
changestoMIG/FCAW(withgas)ifelectrodepositivepolarityis
detectedorFCAW(nogas)ifelectrodenegativepolarityisdetected,
whenArcReachcommunicationisestablishedbetweenthefeederand
theXMT—reducingtheneedtoaccessthepowersupply.
Automatic return to panel settingsonXMTwhenArcReach
communicationisterminated.Forexample,iftheXMTissetto
gougingat350ampsandanArcReachfeederisconnected,theXMT
willgotoaMIG/FCAWprocess.Ifthefeederisdisconnected,theXMT
willgobacktoitsprevioussetting(gougingat350amps).
Auto-Bind™automaticallyestablishesexclusivecommunication
betweenthepowersourceandthewirefeeder,usingtheexistingweld
cablesuponsystempowerup.
Operator can precisely set arc voltageat
BETTER
thefeederandmonitortheactualarcvoltage
WELDS
andcurrentdeliveredtotheweldusingthe
WITH LESS
digitalmetersonthefeeder.Thisremoves
REWORK
guessworkwhenitcomestoadheringto
weldprocedures.
Improved weld quality
Less operator fatiguebynotneedingtomoveorrepositionboth
heavysecondaryweldleadsbundledwithcontrolcordsonthe
worksite.Controlcablesarenotused.
Save timebynolongerneedingto
troubleshootweldingsystemproblemsthat
FEWER
resultfromdamagedcontrolcords.
CABLES
TO MAINTAIN
Eliminate costly control cord repairs
becausecontrolcordsarenotused.
Reduced maintenance
22
Remote override of XMT.WhenanArcReachfeederisconnectedto
anXMTthefeederhasfullcontrolandtheXMTcontrolsaredisabled.
WhileunderArcReachcontrol,processandvoltage/amperage
adjustmentsarelockedout,preventingaccidentalchangesby
personnelotherthantheweldingoperator.
Remote in use indicator providesconvenientfeedbackindicatingan
ArcReachwirefeederiscontrollingthepowersource.
LED process indicator.
Frontpanelprocess
selectionsare
illuminatedwithanLED
thatidentifiestheactive
process.Thisenables
theselectedweld
processtobeseenata
distancefromthepower
source.Includesnew
carbonarcgougingmodeforenhancedarcstabilityandcontrol,and
twonewstickmodes(EXX10andEXX18)designedtoreducespatter
andenhancearcstarts.
Fleet compatibility. ArcReach-equippedpowersourcesandwire
feedersworkwithnon-ArcReachequipment;howeverthecomplete
ArcReachbenefitisonlyrealizedwiththeArcReachsystem.This
allowsyoutostartinvestinginArcReachonepowersource,onewire
feederatatime.
Multiprocess
Heavy Industrial
How ArcReach Works
XMT 450
is 3-phase only.
Processes
ArcReach
SuitCase feeder
or Stick/TIG
Remote
•MIG(GMAW)
•Stick(SMAW)•TIG(GTAW
•Flux-cored(FCAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(carbons–
304:6.4mm[1/4in.],350:6.4mm
[1/4in.],450:7.5mm[5/16in.])
Most Popular Accessories for nonVS Models
•XR-AlumaFeed®
•Spoolmatic®/WC-24
•XR™Controls
•20and70SeriesFeeders
ArcReach
power source
#300509
Most Popular Accessories for
All Models
ArcReach technology uses the existing weld cable to communicate welding control information between the feeder
and power source. This technology eliminates the need for control cords, and their associated problems and costs.
ArcReach™ Accessories
For MIG or flux-cored welding —
SuitCase X-TREME 8VS/12VS
ArcReach feeders
•Remotevoltagecontrol
•Polarityindication
•Auto-ProcessSelect™
For stick or TIG welding —
ArcReach Stick/TIG Remote
•Remoteamperagecontrol
•Arccontrolforstick
•Polarityindication
•Auto-ProcessSelect™
• XMT 350 CC/CV ArcReach Rack
4-pack rack
#907699
6-pack rack
#907698
Rackcomesassembledwithfour
orsixXMT350CC/CVArcReach
powersourcesfusedfor460/575V.
Seeliteratureno.DC/18.81formore
information.
• XMT 450 CC/CV ArcReach Rack
4-packrack
#907700
RackcomesassembledwithfourXMT
450CC/CVArcReachpowersources
fusedfor460V.Seeliteratureno.
DC/18.81formoreinformation.
•ArcReach™Stick/TIGRemote
#301325
•SuitCase®X-TREME™8VS
ArcReach™Feeders
w/Bernard™S-Gun™
#951588
w/BernardBTBGun300A #951584
•SuitCase®X-TREME™12VS
ArcReach™Feeders
w/Bernard™S-Gun™
#951589
w/BernardBTBGun300A #951581
*Duty cycle rating below achieved with 6-gauge input power cord (8-gauge cord supplied with unit).
Model/
Stock Number
Input
Power
XMT 350 VS ArcReach(Tweco®)
(#907 224 002)208-575V
XMT 350 CC/CV ArcReach(Tweco®)
(#907 161 032)208-575V
(#907 161 033)208-575Vw/auxpower
3-Phase 5-425A
10-38V
350Aat34VDC, 40.4
60%DutyCycle
36.1
20.6
17.8
14.1
14.2 13.6
1-Phase 5-425A
10-38V
300Aat32VDC, 60.8
60%DutyCycle*
54.6
29.7
24.5
19.9
11.7 11.2
3-Phase 15-600A
10-38V
450Aat38VDC, —
100%DutyCycle
51
—
27.6 24.4
22 18.9
XMT 450 CC/CV ArcReach (12.7mm
[1/2in.]stud)
(#907 481 003)230/460V
(#907 481 004)230/460Vw/auxpower
Amp/Volt
Ranges
Rated Output
Amps Input at Rated Load Output, 60 Hz
208V 230V 400V 460V 575V KVA KW
Max. OpenCircuit
Voltage
Dimensions
Net
Weight
36.3kg
(80lb.)
75VDC
H: 432mm(17in.)
W: 318mm(12.5in.)
D: 610mm(24in.)
90VDC
H: 438mm(17.25in.) 55.3kg
W: 368mm(14.5in.) (122lb.)
D: 689mm(27.125in.)
23
Multiprocess
XMT 425 Series
Heavy Industrial
®
See Literature No. EX/18
Processes
•MIG(GMAW)
•PulsedMIG(GMAW-P)*
•Stick(SMAW)
•TIG(GTAW
•Flux-cored(FCAW)
•AirCarbonArcCuttingandGouging
(CAC-A)7.5mm(5/16in.)carbons
* XMT 425 CC/CV requires optional
control: not available with XMT 425 VS
model.
Most Popular Accessories for
non-VS Models
XMT425VS
XMT425CC/CV
Wind Tunnel Technology™protectselectrical
componentsandPCboardsfromcontamination.
Fan-On-Demand™coolingsystemoperatesonlywhen
needed,reducingnoise,energyuseandamountof
contaminantspulledthroughmachine.
Lift-Arc™allowsTIGstartingwithouttheuseofhighfrequency.Startsthearcwithoutcontaminatingthe
weldwithtungsten.
Adaptive Hot Start™increasestheoutputamperage
atthestartofaweldifnecessary,eliminatingelectrode
sticking.
Lightweight, aerospace-grade aluminum caseoffers
protectionwiththebenefitofreducedweight.
Auto-Line™PowerManagementtechnologyallowsfor
anyinputvoltagehook-up(208-460V)withnomanual
linkingrequired,providingconvenienceinanyjob
setting.Idealsolutionfordirtyorunreliableinputpower.
Inverter arc control technologyprovidesgreaterpuddle
controlforsuperior6010Stickelectrodeperformance
andoutstandingMIGweldperformance.
Process selector switchreducesthenumberofcontrol
setupcombinationswithoutreducinganyfeatures.
Line voltage compensationkeepsweldingoutput
constantevenifpowerinputpowervariesby±10%.
XMT425modelsfurtherexpandlinevoltage
compensationon460VACtoanamazing+37%
and-59%.
Large, dual digital metersareeasytoviewand
presettabletoeasesettingweldoutput.
350 A of welding output at60%dutycyclewith
superiorlow-endperformance.
Power factor of .95enablessmallerfuses/breakersand
primarywiring.Primaryamperagedrawatratedoutput
is25%lessthanthecompetition.
Ultra-tough, polycarbonate-blended cover for control
panelprotectsfrontcontrolsfromdamage.
Low OCV Stick—Abuilt-in,selectablefeature,that
reducestheStickmodeopen-Circuitvoltage(OCV)to
nearly15voltswhentheweldingpowersourceisnotin
use.Eliminatestheneedforadd-onvoltagereducers.
Dinse International-style weld disconnectsprovide
high-qualityweldconnections.
Additional Features for XMT 425 CC/CV
Auto Remote Sense™enablesunittoautomatically
useremotecontrolifconnectedtoremotecontrol
receptacle.
115 VAC auxiliary powerprovides10ampsofcircuit
breakerprotectedpowerforwatercirculates.Available
onCEmodels.
Pulsed MIG (GMAW-P) capabilitieswithoptional
Optimacontrolreducesspatteranddistortion,allows
betterout-of-positionpuddlecontrol,andprovides
potentialreductionoffumeparticleemissions.
Auto-Line™—Allowsforanyinputvoltagehookup(208-575V)withnotmanuallinking,providing
convenienceinanyjobsetting.Idealsolutionfordirty
orunreliableinputpower.
Reduced OCV operation—aninternaldipswitch
enablesreducedopen-circuitvoltageStickwelding
capability.OCVistypicallybelow15volts.
Auto Remote Sense™enablesunittoautomatically
useremotecontrolifconnectedtoremotecontrol
receptacle(CC/CVandMPamodelsonly).
Optional gas solenoid kit (#195 286)forTIGwelding.
WorkswithVSandnon-VSmodels.
•XR-AlumaFeed™Feeder
foraluminum
#300509
•SuitCase®RCFeeders
•Spoolmatic®30A/WC-24
•XR™-Controls
•22Aand24AFeeders
•70SeriesFeeders
•Optima™MIGPulseControl#043389
Most Popular Accessories for
VS Model
•Spoolmatic®30A/WC-115A(with
contactor)
Most Popular Accessories for
all Models
•SuitCase®X-TREME™VSFeeders
•XMT®Rack
•CylinderCart
#042537
•UniversalCartandCylinderRack
#042934
•MIGRunner™Cart
#195445
•RunningGearCylinderRack#300408
•Coolmate™CoolantSystem
•ProtectiveCover
#195478
•Bernard™Q-Gun™
Model
Stock Number
Input Power, 50/60 Hz
Rated Output at
60% Duty Cycle
Voltage Range in
CV Mode
Voltage Range
in CC Mode
Max. Open
Circuit Voltage Weight
XMT 425 CC/CV
(#907 386)
350Aat34VDC
300Aat32VDC
5-425A
75VDC
42.6kg(94lb)
(#907 387)
Three-Phase
Single-Phase
10-38V
XMT 425 VS
Must be purchased from ITW Italy
XMT 425 CC/CV
(#907 557) withAux.Power,CE
Three-Phase
350Aat34VDC
10-38V
5-425A
75VDC
43kg(94.8lb)
XMT 425 CC/CV
(#907 557 002) CE
Three-Phase
350Aat34VDC
10-38V
5-425A
75VDC
36.3kg(80lb)
24
Multiprocess
XMT 350/SuitCase X-TREME 8 OFFSHORE
Industrial
See Literature No. DC/18
Use with CC/CV, DC Power Sources.
The XMT 350 OS and SuitCase 8 OS are designed specifically for the construction of jackets and
other structures used in offshore oil production. The small, lightweight feeder handles largediameter flux- and metal-cored wires commonly used in these structures, ensuring smooth and
reliable wire feeding.
Processes
®
®
™
•Stick(SMAW)
•TIG(GTAW)
•MIG(GMAW)
•Self-ShieldedFlux-cored(SS-FCAW)
Most Popular Accessories
•ShoulderStrap
#246250
•GasSolenoidKit
#195286
•ProtectiveCover
#195478
•InverterRacks
•XMTCylinderCart
#042537
•UniversalCarryingCartand
CylinderRack
#042934
•BernardDura-Flux™(FCAW)Gun
#FLX3515OSM-1
BoxofHobart®2mm
(5/64in.)FABSHIELD
Offshore71NiWire
SuitCase
X-TREME8OS
XMT350OS
BernardDura-Flux™
Flux-coredGun
SuitCase X-TREME 8 OS Features
Trigger hold, wire jog, and gas purgearealllocatedon
frontpanel.
High-torque motorisspecificallydesignedforfeeding
2mm(5/64in.)fluxcoredwire.Themotorandgeartrain
wereoptimizedtopushlarge-diametercorewirewithout
significantincreasingtheweightofthefeeder.
Digital meterswithSunVision™technologycandisplay
voltageandwirespeed,andalsoamperageifdesired.
Meterscanbeseenclearlyevenindirectsunlight.
Wider voltage rangeforsmallandlargewireswithno
contactorchatterandreductionofarcoutages.
Double-filtered gas valvehelpskeepdirtfromclogging
andaffectinggasflow.
Excellent starts and improved superior arc performance
foralltypesandsizesofwireswhetherusingCVorCC
powersupply.
Potted and trayed main printed circuit boardforthe
harshestenvironmentsaddsexceptionalreliability.Board
hasfull-triggerisolationsoashortedguntriggerwillnot
affectfeederoperation.
XMT 350 OS Features
Versi-Shield™self-shieldedFlux-coredprocesscontrol
technologyofferssuperiormaterialtransferandoperator
appeal.Spatterisreducedandnarrowflatbeadsare
Model/
Stock Number
Input Power
Feeders:
SuitCase X-TREME 8 VS
(#300 877)
SuitCase X-TREME 12 VS
(#300 876)
Operatesonopencircuitvoltageand
arcvoltage:
14–48VDC/
110MaxOCV
Model/
Stock Number
possibleoverawiderangeofwirefeedspeeds,and
weldingpositions.
Wind Tunnel Technology™protectselectrical
componentsandPCboardsfromcontamination.
Fan-On-Demand™coolingsystemoperatesonlywhen
needed,reducingnoise,energyuseandtheamountof
contaminantspulledthroughmachine.
Lift-Arc™allowsTIGstartingwithouttheuseofhigh
frequency.Startsthearcwithoutcontaminatingtheweld
withtungsten.
Adaptive Hot Start™increasestheoutputamperageatthe
startofaweldifnecessary,eliminatingelectrodesticking.
Auto-Line™powermanagementtechnologyallowsfor
anyinputvoltagehook-up(208–575V)withnomanual
linkingrequired,providingconvenienceinanyjobsetting.
Idealsolutionfordirtyorunreliableinputpower.
Inverter arc control technologyprovidesgreaterpuddle
controlforsuperior6010Stickelectrodeperformance,
andoutstandingMIGweldperformance.
Line voltage compensationkeepsweldingoutput
constantevenifinputpowervariesby+/-10%.Thismodel
furtherexpandslinevoltagecompensationon460VACto
anamazing+37%,-59%.
Process selector switchreducesthenumberofcontrol
setupcombinationswithoutreducinganyfeatures.
Input Welding
Circuit Rating
Electrode Wire
Diameter Capacity
330Aat60%
DutyCycle
Solid Wire:0.6-1.6mm
(.023–.062in.)
Flux-cored:0.8-2mm
(.030–.078in.)
Max. Spool Size
Capacity
Wire Speed
203mm(8in.)
Low Range
4.5kg(10lb)
.65-5.2m/min(25-200IPM)
High Range
4.5-19.8m/min(175-780IPM)
dependentonarcvoltage
Dimensions
Net
Weight
H: 324mm(12-3/4in.) 14kg
W:184mm(7-1/4in.) (30lb)
D: 457mm(18in.)
Input
Power
Amperage/Voltage
Ranges
Rated Output at
60% Duty Cycle
Max. OpenCircuit Voltage
Amps Input at Rated Load Output, 60 Hz
208V 230V 400V 460V 575V
KVA
KW
Dimensions
XMT 350 OS
Three(#907 224-001) Phase
CCMode:5–425A
CVMode:10–38V
350Aat34VDC
75VDC
40.4
36.1
20.6
17.8
14.1
14.2
13.6
SinglePhase
CCMode:5–425A
CVMode:10–38V
300Aat32VDC
75VDC
60.8
54.6
29.7
24.5
19.9
11.7
11.2
H: 432mm
(17in.)
W: 318mm
(12-1/2in.)
D: 610mm(24in.)
Net
Weight
36.3kg
(80lb)
25
Multiprocess
PipeWorx 350 FieldPro System
™
Simplicity-driven performance for your pipe construction site.
See Literature No. PWS/6.0
Simplified cable management
• Save time by eliminating the need to trace cables back to change
welding parameters and processes
• No control cables to string and manage on the jobsite
Complete control at the weld joint
• FieldPro Remote reduces weld defects by automatically setting
correct polarity for each welding process — without the need to
manually swap cables
• Eliminates the need to “get by” with less than optimal settings
without control cables, and allows for easy setup of a new weld
process with the touch of a button
• Total remote control of welding processes and parameters
improves safety by limiting jobsite movement and reducing slip,
trip and fall hazards
PipeWorx 350 FieldPro shown
with optional FieldPro Remote,
FieldPro Smart Feeder, and
FieldPro Feeder
Stick/TIG system includes
•PipeWorx 350 FieldPro power source (#907 533)
•FieldPro Remote with work sense lead and clamp
(#300 934)
MIG/flux-cored system includes
•PipeWorx 350 FieldPro power source (#907 533)
•FieldPro Feeder with drive rolls, work sense lead
and clamp (#301 228)
•4.6 m (15 ft.) PipeWorx 300 MIG gun (#195 400)
RMD/pulse system includes
•PipeWorx 350 FieldPro power source (#907 533)
•FieldPro Smart Feeder with drive rolls (#300 935)
•4.6 m (15 ft.) PipeWorx 300 MIG gun (#195 400)
Arc performance optimized for critical pipe welding
• Industry-leading arc performance like the PipeWorx 400 Welding
System, but in a field-ready package
• True multiprocess system provides conventional stick, TIG, fluxcored and MIG welding, as well as the advanced technologies of
RMD® and pulsed MIG
• Smart Feeder delivers excellent RMD and pulsed MIG welding 61 m (200 ft.) from the power source with no control cables.
RMD and pulse processes help reduce weld failures and eliminate
backing gas on some stainless and chrome-moly applications
New durability standard for field construction
• Designed and built to withstand the harshest field environments
PipeWorx 400 Welding System
Optimized for pipe fabrication shops.
Simple process setup
PipeWorx welding system
comes complete with
•PipeWorx 400 power source
with cable hangers (#907 382)
or (#907 384)
•Dual feeder with drive rolls
(#300 366)
•Two 4.6 m (15 ft.) PipeWorx
300 guns (#195 400)
•Running gear with gas cylinder
rack and handles (#300 368)
•Cable kit with 7.6 m (25 ft.)
work sense lead (#300 367)
PipeWorx 400 welding system
shown with accessory kit. Filler metal and shielding gas
sold separately.
26
See Literature No. PWS/2.0
• The front panel was designed by welders for welders
• Requires just a few basic steps to set up a new weld process,
resulting in less training time and minimizing errors from
incorrect setups
• Memory feature stores four programs for each selection: stick,
DC TIG, and MIG (left and right side of feeder)
Eliminates the need to remember parameters
True multiprocess machine
• Weld processes are optimized to deliver superior arc
performance and stability specifically for root, fill, and cap passes on pipe
• RMD® and pulsed MIG increase quality and productivity
Quick process changeover
• Simply push a process selection button to choose a welding
process
• Eliminates set-up time and reduces the risk of weld reworks due
to incorrect cable connections
• PipeWorx “Quick Select” technology automatically selects the
welding process, the correct polarity, cable outputs, gas solenoid,
and user-programmed welding parameters
Single-system design
• One machine designed to perform all of your pipe welding needs
• Simplified and optimized specifically for pipe welding
Multiprocess
Heavy Industrial
Advanced Technologies of PipeWorx Systems
Pulsed MIG
• Lessheatinputthantraditional
spraypulsetransfer
• Shorterarclength
• Narrowerarccone
• Improvedfusionandfillatthe
toesoftheweldresultingin:
Pulsed MIG Stainless
-Fastertravelspeeds
-Higherdepositionrates
• LesstrainingtimerequiredbecausePulsedMIG:
-Virtuallyeliminatesarcwander
-Iseasiertocontrolthepuddle
-Compensatesfortiptoworkvariationsautomatically
• WhenusedwithRMD,itispossibletouseonewire
andonegasforallpasses
RMD® (regulated metal deposition)
• Higherqualityrootpass
• Calmstablearc
• Lessspatter
RMDCarbon Steel
• Moretolerantofhi-loconditions
• Reducedtrainingrequirements
• Lesschanceofcoldlaporlackoffusionreducingrework
• Caneliminatetheneedforahotpass
• Caneliminatebacking/purgegasinsomestainless
applications
PipeWorx Memory Card, Accu-Power #300 667
Displaysinstantaneouspowerduringweldingtomeet
thenewASMERequirementforcalculatingheatinputon
complexwaveformprocesses(RMDandpulsedMIG).
PipeWorx 400 is 3-phase only.
Processes
•Stick(SMAW)•DCTIG(GTAW)
•MIG(GMAW)•Flux-cored(FCAW)
•RMD•PulsedMIG(GMAW-P)
•Aircarbonarccuttingandgouging
(CAC-A)
Most popular accessories for both
PipeWorx Systems
•Bernard™PipeWorx™Guns
4.6m(15ft.)250-15
#195399
4.6m(15ft.)300-15
#195400
Most popular accessories for
PipeWorx 400 Welding System
PipeWorx 350 FieldPro Racks
All the benefits of the individual PipeWorx 350 FieldPro in an easy to transport package for
multiple arcs in the field.
Flexible solution.TheflexibilityofthePipeWorx350FieldPromakesitidealformultiple
systemracks.Everysysteminarackcanbeusedfordifferenttaskson-site,increasing
fleetutilizationandmakingthebestuseofequipmentbudgets.
Easy installation.Thepowerdistributionsystemontherackallowstheentireracktobe
wiredintoasinglepowerdrop,isolatinghigh-voltagepowerinthefield.
Rack Capacity Input Power to Rack
Model/Stock Number
4-Pack Rack (#907 588) 4 units
6-Pack Rack (#907 589) 6 units
Empty Rack (#195 466)
6 units
Dimensions
Net Weight
230–575 V, three-phase, 50/60 Hz. H: 1,500 mm (59 in.) 308 kg (679 lb.)
W: 1,092 mm (43 in.)
(Fuses included for 460 or 575 V
399 kg (879 lb.)
operation. Only empty racks require D: 873 mm (34.375 in.)
127 kg (279 lb.)
ordering appropriate fuse kit.)
*Welding with the smart feeder requires the PipeWorx 350 FieldPro to be hooked up to three-phase power. **Dimensions and weight are for power source only.
Model/Stock Number
PipeWorx 350 FieldPro
Power Source only
(#907 533) Tweco®
230-575V
(#907 633) Dinse, CE
Feeder only
Model/Stock Number
• NEW! PipeWorx 400 Insight Module
#301304
•PipeWorxAccessoriesKitforDual
Feeder
#300568
Includes7.6m(25ft.)workcable,
EG500workclamp,twoflowmeter
regulatorsandtwo1.2m(4ft.)gas
hoses.
•CompositeCableKit
7.6m(25ft.)
#300454
15.2m(50ft.)
#300456
•PipeWorxCooler
#300370
•FootControlBracket
#300676
•DSS-9DualScheduleSwitch
#071833
•RFCS-14HD
#194744
•RPBS-14
#300666
Input
Power
Amperage/
Voltage Ranges
Rated Output at
60% Duty Cycle
Amps Input at Rated Output, 60 Hz
230V 460V 575V
KVA
KW
Max. OpenCircuit Voltage
ThreePhase
CCMode:10-350A
CVMode:10-44V
350Aat34VDC
36.1
17.8
14.1
15.0
14.4
75VDC
SinglePhase*
CCMode:10-350A
CVMode:10-44V
300Aat32VDC
54.6
25.4
19.9
11.7
11.2
Input Welding
Circuit Rating
Input Power
Wire Feed Speed
Wire Diameter Type and
Capacity
Max. Spool Size
Capacity
Dimensions**
H:432mm(17in.)
W:305mm(12in.)
D:559mm(22in.)
Dimensions
Net
Weight**
43.1kg
(95lb.)
Net
Weight
Operatesonopen-circuit
FieldPro Feeder
(#301 288) Forusew/CC voltageandarcvoltage:
orCV,DCpowersources 14-110VDC
425Aat
60%DutyCycle
1.3-20.3m/min.
(50-800IPM)
dependentonarcvoltage
Solid Wire0.6-2.0mm
(.023-5/64in.)
Flux-cored0.8-2.0mm
(.030-5/64in.)
305mm(12in.),
20kg(45lb.)
H:394mm(15.5in.) 15.9kg
(35lb.)
W:229mm(9in.)
D:533mm(21in.)
FieldPro Smart Feeder
(#300 935) Forusewith
275Aat
60%DutyCycle
1.3-12.7m/min.
(50-500IPM)
dependentonarcvoltage
0.9-1.1mm
(.035-.045in.)
305mm(12in.),
15kg(33lb.)
23kg
H:330mm(13in.)
W:457mm(18in.) (50lb.)
D:546mm(21.5in.)
Operatesonopen-circuit
voltageandarcvoltage:
PipeWorx350FieldProorBig 14-110VDC*
Blue800DuoProSFonly
(#301 177) Dinse, CE
Model/Stock Number
Welding
Amp/Volt
Mode/Process Range
Rated Output at
100% Duty Cycle
Amps Input at Rated Output, 60 Hz, 3-Phase
Max. Open230V 460V 575V KVA 230V 460V 575V KW 230V 460V 575V Circuit Voltage Dimensions**
Net
Weight**
102kg
(225lb.)
PipeWorx 400 Power CC:Stick
Source only
CC/DC:TIG
(#907 382) 230/460V
(#907 475) 400V
CV:MIG/Flux(#907 534) 400V,CE
cored
40-400A
400Aat36VDC
43.9 26.6 22.4
17.5 21.2 22.3
16.1 16.3 16.4
10-350A
350Aat24VDC
29.3 18.2 13.5
11.8 14.5 13.4
10.7 10.6 10
10-44V
400Aat34VDC
42.9
17.3 19.2 20.5
Model/Stock Number
Input Power
Input Welding
Circuit Rating
Wire Speed
Wire Diameter
Capacity
Max. Spool Size
Capacity
PipeWorx Feeder only
(#300 365) Single-wiremodel
(#300 949) Single-wiremodel,CE
(#300 366) Dual-wiremodel
(#300 950) Dual-wiremodel,CE
24VAC,
11A
100V,750Aat
100%DutyCycle
1.3-19.8m/min
(50-780IPM)
0.9-1.6mm
(.035-.062in.)
27kg(60lb.)
24 20.5
90VDC
16 15.8 16.2
H: 724mm
(28.5in.)
W: 495mm
(19.5in.)
D: 806mm
(31.75in.)
Dimensions
Net Weight
H: 356mm(14in.)
W: 483mm(19in.)
D: 737mm(29in.)
Single:29.5kg(65lb.)
Dual:41kg(90lb.)
27
Miller
recommends
Miller recom m en ds:
ITW Orbital Cutting & Welding
Portable weld
prep machine
tools for
industrial
applications,
e.g.
Applications,
e.g.
«
NEW DynaPrep
MDSF split frames
for heavy duty
form tooling & pipe
weld preparation
oil, gas &
petrochemical
industry
«
HDSF
heavy duty split
frames - built for
big jobs in the
field
»
power generation
industry
«
pipeline
distribution
TRAV-L-CUTTER
portable milling
machines
«
«
LCSF
low clearance
split frames
off-shore
«
»
EP 424
ID mount end
prep machines
«
SDB / FF
small diameter
bevelers & flange
facers
»
The ITW ORBITAL CUTTING & WELDING division with its brands
E.H. WACHS and ORBITALUM TOOLS provides global customers one
source for the finest in pipe & tube cutting, beveling and orbital
welding products.
20160129_Ad_Miller_fullpage_WA.indd 1
WORLDWIDE SALES & SERVICE:
NORTH AMERICA:
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069, USA
Tel. +1 847 537 8800
Toll Free 800 323 8185
[email protected]
www.ehwachs.com
EUROPE, ASIA, AFRICA
& MIDDLE EAST:
Orbitalum Tools GmbH
Josef-Schuettler-Str. 17
78224 Singen, Germany
Tel. +49 (0) 77 31 - 792 0
[email protected]
www.orbitalum.com
15.02.2016 10:49:39
Wire Feeders
SuitCase Series
®
Portable SuitCase feeders that set the standard for performance and provide extreme
reliability to stand up to the demands of construction and fabrication.
SuitCase Series Features
X-TREME
X-TREME
ArcReach
8VS 12VS 8VS 12VS 12RC
Feature
Available with Q300 gun
Available w/Dura-Flux gun
Available with S-Gun
Remote voltage control
(control cord required)
Remote voltage control
without a cord
Digital meters
Impact-resistant case
Gas purge
Wire jog
� Standard � Optional
�
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�
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SuitCase
X-TREME8VS
SuitCaseX-TREME
12VSArcReach
SuitCase
X-TREME12VS
SuitCase12RC
BernardQ300
gunshown.
For more options, visit
MillerWelds.com
ForinformationonBernardgunoptions,
pleasevisitBernardWelds.com
Setting the standard for performance
Heavy-duty drive motor with tachometer controlprovideswirefeed
speedthatisaccurateandconsistentfromthestartoftheweldtothe
finishandfromoneweldtothenext.Consistentwirefeedspeedisvery
importantwithlarge-diametercoredwire,becausesmallchangesinwire
feedspeedmakelargechangesindepositionrates.
Front panel has trigger hold, wire jog, and gas purgeforeasyoperator
access.(X-TREME™feedersonly.)
Wide voltage rangeforsmallandlargewireswithnocontactorchatter
orarcoutages.
Ultra-low drag inlet guide pinsmakeloading
thewireeasyanddoesnotdeformthewire
onthewayintothedriverollsimprovingwire
feedingperformance.
Scaled wire pressure knobprovideseasy
adjustmentandconsistentpressureonthedrive
rollsandwire.
Digital meters with SunVision™ technology
candisplayvoltage,wirefeedspeed,and
alsoamperageifdesired.Meterscanbeseen
clearlyevenindirectsunlight.(Metersare
optionalon8VS.)
Unique and durable case
Impact-resistant, flame-retardant caseprovidesstrengthand
durability,andprotectscomponentsandweldingwirefrommoisture,
dustandothercontaminants.
Built-in slide railsallowyoutodragthefeederintopositionforwelding.
Innovative feeder door designallowsyoucanchangewirewhilefeeder
isstandinguprightorlayingdown.
Case is available in two sizes.(X-TREME™feedersonly.)
Extreme reliability
Potted and trayed main printed circuit boardfortheharshest
environmentsaddsexceptionalreliability.Boardhasfull-triggerisolation
soashortedguntriggerwillnotaffectfeederoperation.
Gun locking tabworkswithgunshaving
correspondinglockinggroovestopreventgun
frombeingpulledoutifthefeederisdraggedby
thegun.
Gas inlet recessed into back of caseis
protectedfromincidentalcontactbytheweld
cable,ensuringconsistentandcontaminant-free
shieldinggasdeliverytothegun.Doublefiltered gas valvehelpskeepdirtfromclogging
andaffectinggasflow.
29
Wire Feeders
SuitCase® X-TREME™ 8VS and 12VS
Industrial
See Literature No. M/6.42
Voltage-sensing feeders designed to run off of arc voltage from almost any welding power
source. 8VS model is sized for a 203-mm (8-inch) spool of wire, can be carried to remote
welding sites and fits through a 356-mm (14-inch) manhole/manway. 12VS model is sized for a
203- or 305-mm (8- or 12-inch) spool of wire. 305-mm (12-inch) spools are the most common
in structural steel and fabrication.
Use with CC (except 12RC model) and
CV, DC power sources.
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
Suggested Power Sources
SuitCase X-TREME 8VS and 12VS ArcReach
®
™
™
See literature No. DC/18.87 (XMT ArcReach System) and DC/19.55 (Dimension NT 450 ArcReach System)
Remote control of the power source without a cord. With an ArcReachequipped SuitCase® feeder and power source you can change output voltage at the feeder, and
save a trip to the power supply. No extra control cable to purchase, maintain, string or unstring
– saving time and money.
SuitCase® 12RC
See Literature No. M/6.5
Standard remote voltage control saves the operator a trip back to the power supply for welding
adjustments. For applications where the feeder is within 30.5 m (100 feet) of the power source
and control cords are acceptable.
Input Welding
Circuit Rating
Model
Stock Number
Input Power
SuitCase
X-TREME 8VS
(#300 877) CE,
w/meters,w/ogun
330Aat60%
DutyCycle
SuitCase
X-TREME 12VS
(#300 876) CE,
w/meters,w/ogun
Operateson
open-circuit
voltageand
arcvoltage
14-48VDC/
110Max.OCV
SuitCase
X-TREME 8VS
ArcReach
(#301 033)
330Aat60%
DutyCycle
SuitCase
X-TREME 12VS
ArcReach
(#301 032)
Operateson
open-circuit
voltageand
arcvoltage
14-48VDC/
110Max.OCV
SuitCase
12RC
(#301 121) CE,
w/ogun
24VAC,10A,
50/60Hz
425Aat60%
DutyCycle
425Aat60%
DutyCycle
425Aat60%
DutyCycle
Wire Type and Diameter
Capacity
Wire Feed Speed
•Invision™MPaSeries
•Dimension™Series
•XMT®Series(VSmodelnot
compatiblewithRCfeeder)
•Bobcat™Series
•Trailblazer®Series
•BigBlue®Series
Note: Full functionality of ArcReach is only
available with ArcReach power sources.
RC feeder requires power source with 14-pin
connector.
Suggested Guns
•Bernard™Q300(GMAW)
•Bernard™S-Gun™(GMAW)
•Bernard™Dura-Flux™(FCAW)
•Roughneck®(GMAW)
•Ironmate™FC-1260(FCAW)
Most Popular Accessories
•ExtensionCables
(12RConly,1required)
•FlowmeterKit
•ShieldingGasFilter
Maximum Spool
Size Capacity
Dimensions
#300343
#195189
Net
Weight
1.3-19.8m/min
(50-780IPM)
ActualrangeinCC
modeisdependenton
arcvoltageapplied
203mm(8in.)
Solid Wire:
0.6-1.4mm(.023-.052in.) 6.4kg(14lb)
Flux-cored:
0.8-2.0mm(.030-5/64in.)
H:324mm(12.75in.)
W:184mm(7.25in.)
D:457mm(18in.)
13kg
(28lb)
305mm(12in.)
Solid Wire:
0.6-1.4mm(.023-.052in.) 20kg(45lb)
Flux-cored:
0.8-2.0mm(.030-5/64in.)
H:394mm(15.5in.)
W:229mm(9in.)
D:533mm(21in.)
15.9kg
(35lb)
1.3-19.8m/min
(50-780IPM)
ActualrangeinCC
modeisdependenton
arcvoltageapplied
203mm(8in.)
Solid Wire:
0.6-1.6mm(.023-.062in.) 6.4kg(14lb)
Flux-cored:
0.8-1.6mm(.030-.062in.)
H:324mm(12.75in.)
W:184mm(7.25in.)
D:457mm(18in.)
13kg
(28lb)
305mm(12in.)
Solid Wire:
0.6-2.0mm(.023-5/64in.) 20kg(45lb)
Flux-cored:
0.8-2.0mm(.030-5/64in.)
H:394mm(15.5in.)
W:229mm(9in.)
D:533mm(21in.)
15.9kg
(35lb)
305mm(12in.)
Solid Wire:
0.6-1.4mm(.023-.052in.) 20kg(45lb)
Flux-cored:
0.8-2.0mm(.030-5/64in.)
H:394mm(15.5in.)
W:229mm(9in.)
D:533mm(21in.)
14.1kg
(31lb)
1.3-17.8m/min
(50-700IPM)
increase, improve and maximize
Exclusive Miller® technology usestheweldcablestocommunicatechanges
involtagesettings.WithanArcReachSystem,voltageandwire-feed-speed
controlsareconvenientlylocatedattheoperator’sfingertips–rightatthe
pointofuse–notbackatthepowersource.Byeliminatingcontrolcablesto
thefeeder,cablingisstreamlinedandoperatorsworkatmaximumefficiency.
30
Increase productivity – Notime-consumingtripstothepowersource.
Improve weld quality – Reducescostly“workarounds.”
Improve worker safety – Reducesoperatorhazardsandinjuries.
Maximize efficiency – Reducescostlycordsetup,maintenanceandrepair.
Wire Feeders
Spool Guns
Light Industrial – Spoolmate
Industrial – Spoolmatic
Spoolmates can only be
used with CV, DC power sources.
Processes
•MIG(GMAW)withaluminum and
othersoftalloywires
•MIG(GMAW)withhardwires
•PulsedMIG(GMAW-P)withoptional
pulsingpowersource(Spoolmatic
modelsonly)
Spoolmatic
Suggested Power Sources
For Spoolmate 100 Series
Spoolmate100
Series—includes
carryingcase,
extracontacttips
andnozzle.
•Millermatic®140Auto-Set™
•Millermatic®180Auto-Set™
•Millermatic®211Auto-Set™with
MVP™
•Multimatic™200
Spoolmate
200Series
For Spoolmate 200 Series
SpoolmaticPro
•Millermatic®212Auto-Set™
•Millermatic®252
For Spoolmatic models
The professional’s choice for aluminum welding
in industrial and commercial applications.
Spoolmatic See Literature No. M/1.73
Also Available —
Spoolmate 3035
(#195016)
•Millermatic®212Auto-Set™
•Millermatic®252
•Millermatic®350P/350PAluminum
(exceptSpoolmaticPro)
•Shopmate™300DX
•Bobcat™Series(requiresWC-115A
withcontactor)
ThesepowersourcesrequireWC-24
•AlumaPower™MPa
•CP-302
•Dimension™Series
•XMT®Series(exceptVSmodel)
•XMT®MPaSeries
•Trailblazer®Series
•BigBlue®300Pro
Quick-change, single-turn contact tip providesexcellent
performanceandeaseofreplacement.
Head tubes are Roughneck® and Bernard™ Centerfire™
compatible.
Reliable and economical spool guns designed
Easy access to drive assembly and removable head tube
reducesservicetime.
for home hobbyists and light fabricators.
Wire feed speed adjustment on the gun handle and
Spoolmate 100 Series See Literature No. M/1.45
reversible drive rolls savetimeandmoney.
Light industrial gun ratedat135Aat30%dutycycle.
3.7 m (12-ft) direct-connect cable withheavy-dutystrain Built-in gas valve eliminatestheneedtopurgegaslines.
reliefprovidesextendedreachandaccessibilitytoyourwork. Two-stage triggerincludesgaspreflow.
Spool canister rotates 180 degrees.
Dual V-knurled drive rolls with adjustable tension
control forconsistentfeedingofdifferenttypesofwire.
See Literature No. M/1.5
Spoolmate 200 Series
Spoolmatic Pro
See Literature No. M/1.47
Light industrial gun ratedat160Aat60%dutycycle.
3.7-m (12-ft) weld/control cables withstrainreliefand
sheathprovidesextendedreachandaccessibilityto
yourwork.
Wire feed speed adjustment on the gun—notthe
machine—foreasysetup.
Easy access to drive assembly and drive rolls.
Two-stage trigger with built-in gas valve allowing
preflowandpostflow.
Toolless head tube removal foreasyreplacement.
Threeoptionalheadtubes.
Model/ Stock Number
Welding Current Rating
Spoolmate 100 Series
(#300 371)
135Aat30%DutyCycle
Spoolmate 200 Series
(#300 497)
Spoolmatic
(#195 156)4.5-m(15-ft.)cable
(#130 831)9-m(30-ft.)cable
Spoolmatic Pro
(#301 147)4.5-m(15-ft.)cable
(#301 148)9-m(30-ft.)cable
For Spoolmate 200 Series
See Literature No. M/1.76
Aluminum-series-specific tension setting ensuressmooth
wirefeedingperformancewith4000or5000series
aluminumwires.
Improved motor and drive design improvesfeedabilityand
arcconsistencyoverlongerdistanceswhilehelpingreduce
downtimeandmaintenancecosts.
Easy-to-rotate, self-seating head tube allowsforbetter
accessintotightspots,preventingleaksandproviding
excellentcurrenttransfer.Headtubesarecommonwiththe
XR-Aluma-Progooseneck-styleguns.
Head tube options in several different lengths and bend
configurations areavailableforusewhenastandardhead
tubedoesn’tfittheapplication.
Wire Feed Speed
Wire Diameter
Capacity
Max. Spool
Size Capacity
102mm
0.8–0.9mm
.13-9.3m/min.(Millermatic140)
1.7-15.9m/min.(Millermatic180,211) (.030–.035in.) (4in.)
aluminum
.89-10.8m/min.(Multimatic200)
0.6–0.9mm
1.8-22.2m/min.(70-875IPM)
160Aat60%DutyCycle,
(.023–.035
200Aat60%DutyCyclew/
in.)steeland
opt.Heavy-DutyHeadTube
stainlesssteel
200Aat100%DutyCycle
Most Popular Accessories
1.8-22.2m/min.(70-875IPM)
Wirespeeddependentoncontrolor
Millermaticused.
102mm
0.8–1.6mm
(.030–1/16in.) (4in.)
aluminum
Hardwireupto
1.1mm
(.045in.)
•45-DegreeHeadTube
#300591
•229-mm(9-in.)ExtensionHeadTube
#300592
•Heavy-DutyHeadTube
#300593
•SpoolmaticAdaptorCable #195287
AllowsconnectiontoolderMillermatic
210and212(non-Auto-Set)
For Spoolmatic models
•WC-115A#137546
•WC-115A(withcontactor)
#137546-01-1
•WC-24
#137549
Dimensions
Net Weight
H:291mm(11.5in.)
W:76mm(3in.)
L:330mm(13in.)
2.7kg(6lb)
w/cableassembly
4.1kg(9lb)w/case
H:229mm(9in.)
W:64mm(2.5in.)
L:368mm(14.5in.)
5kg(11lb)
withcable
assembly
H:260mm(10.25in.)
W:64mm(2.5in.)
L:384mm(15.125in.)
1.3kg(2.9lb)
gunonly
1.4kg(3.0lb)
H:260mm(10.25in.)
gunonly
W:64mm(2.5in.)
L:384mm(15.125in.)
31
Wire Feeders
Push-Pull Guns
XR-Aluma-Pro™ and XR™-Pistol guns work in conjunction with XR-Controls, XR-AlumaFeed or
select Millermatic machines to provide an outstanding solution for push-pull applications.
XR-Pistol-Pro
XR-Aluma-Pro Lite See Literature No. M/1.75
Compact 175-amp, 60 percent duty cycle gun with
Bernard™ Centerfire™ consumables —idealfor
industrialapplications.
Lightweight gunreduceshandandwelderfatigue.
Rear triggerallowsoperatorstoeasilyaccesshard-toreachwelds.
XR-Aluma-Pro See Literature No. M/1.71
Robust 300-amp, 100 percent duty cycle gun with
Miller® Fastip™ consumables —madeforheavy
industrialapplications.
Rotatable, self-seating head tubeforvariouswelding
positions,reducingoperatorfatigue.
XR-Pistol See Literature No. M/1.73
Quick-change, single-turn contact tip providesexcellent
performanceandeaseofreplacement.
Wire feed speed adjustment on the gun handle and
reversible drive rolls savetimeandmoney.
XR-Pistol-Pro See Literature No. M/1.74
4000/5000-specific tension setting ensuressmoothwire
feedingperformance.
More powerful motor and new drive design improves
feedabilityandarcconsistency.
Head tube options in several different lengths and bend
configurations areavailableforusewhenastandard
headtubedoesn’tfittheapplication.
Cable Length
4.6 m (15-ft) 7.6 m (25-ft) 9 m (30-ft) 10.6 m (35-ft)
Welding Current Rating
XR-Aluma-Pro Lite
(Air-Cooled)
—
175Aat60%DutyCycle
XR-Aluma-Pro (Air-Cooled)
—
—
(#300 000)
(#300 001)
—
(#300 264)
300Aat100%DutyCycle
XR-Aluma-Pro CE (Water-Cooled) (#300 003)
(#300 004)
—
(#300 265)
400Aat100%DutyCycle
XR-Pistol (Air-Cooled)
—
(#198 128)
—
200Aat100%DutyCycle
(#198 127)
XR-Pistol (Water-Cooled)
(#198 129)
—
(#198 130)
—
400Aat100%DutyCycle
XR-Pistol-Pro (Air-Cooled)
(#300 782)
(#300 783)
—
(#300 784)
200Aat100%DutyCycle
XR-Pistol-Pro (Water-Cooled)
(#300 786)
(#300 787)
—
(#300 788)
400Aat100%DutyCycle
#198377
*Dependent on control box or
Millermatic used.
**Wire kit #230 708 required to
run 1.6 mm (1/16-in.) wire.
0.8-1.2mm(.030-.047in.)
aluminumwire
Net Weight
(gun only)
0.9kg(2.0lb)
0.8-1.6mm(.030-1/16in.) 1.1kg(2.5lb)
aluminumwire**
1.3kg(2.9lb)
1.8-22.2m/min. 0.8-1.6mm(.030-1/16in.) 1kg(2.2lb)
(70-875IPM)
aluminumwire
1.1kg(2.4lb)
1.8-23m/min.
(70-900IPM)
0.8-1.6mm(.030-1/16in.) 1kg(2.2lb)
aluminumwire**
1.1kg(2.4lb)
Heavy Industrial
True torque feed motor push-pull design providescontinuous
pushforcetowirewhilegunmotorcontrolsspeedatthe
gun,providingaccurateandpositivefeedspeedwithoutwire
shavingordeformation.
Digital wire feed speed readout, standard jog and purge plus
trigger hold formakinglongweldmentswithouthandfatigue.
Adjustable wire run-in control allowsarcstartfinetuning.
Reduceswirestubbingorarcflaringwhichcanresultin
contacttipburnback.
XR-D Model Additional Features
Includes both 0.9 mm (.035 in) and factory-installed 1.2 mm (3/64 in) drive
rolls. Order 1.6 mm (1/16 in) control box drive rolls separately (#195 591).
•HardwireLinerKit
1.8-23m/min
(70-900IPM)
See Literature No. M/1.7
Unsurpassed performance and reliability for feeding aluminum and other difficult-to-feed wire
types. The perfect choice for use with basic CV MIG power sources.
XR-D
Most Popular Accessories
Wire Diameter Capacity
™
XR-S
•Millermatic®252
•Millermatic®350P/350PAluminum
These power sources require XR-Control
below or XR-AlumaFeed™
•AlumaPower™MPa
•Deltaweld®Series
•Invision™MPa
•XMT®Series(exceptVSmodel)
•XMT®MPaSeries
•Trailblazer®Series
Wire Feed
Speed*
XR-S and XR-D Controls
™
•MIG(GMAW)withaluminumwire
(capableofotherwireswithoptional
hardwirekits)
•PulsedMIG(GMAW-P)withoptional
pulsingpowersource
Suggested Power Sources
XR-Pistol
XR-Aluma-Pro
(#300 948)
Use with CV and
CC/CV, DC Power Sources.
Processes
XR-Aluma-ProLite
Model
Industrial – XR-Aluma-Pro Lite
Heavy Industrial – XR-Aluma-Pro
and all Pistol models
Digital weld voltage readout, remote voltage controlplus
basicprogrammableweldsequencingforpreflow, postflow,
start, and craterprovidehigherqualitywelds.
Use with CC/CV, DC
Power Sources.
Processes
•MIG(GMAW)withaluminumand
othersoftalloywires
•PulsedMIG(GMAW-P)withoptional
pulsingpowersource
Suggested Power Sources
•Seelistaboveinpush-pullgunsfor
powersourcesrequiringXR-Control
Suggested Guns
•Push-pullguns(seeabove)
Most Popular Accessories
•Optima™MIGPulseControl
•ExtensionCables
•PSA-2Control
•GasFlowmeterKit
#246127
Stock Number
Input Power
Wire Feed Speed
Wire Diameter Capacity
Max Spool Size Capacity
Dimensions
Net Weight
(#300 601) CE XR-S
(#300 687) CE XR-D
24VAC,50/60
or100Hz
1.3-23m/min
(50-900IPM)
0.8-1.6mm(.030-1/16in.)aluminumwire
Driverollkit#195591requiredtorun1.6mm
(1/16in.)wire.
305mm(12in.)
H:406mm(16in.)
W:235mm(9-1/4in.)
D:540mm(21-1/4in.)
19.2kg(42.5lb)
32
Wire Feeders
ST 44 Series
®
See Literature No. MN/51.2
Use with CV Power Sources.
*Remote voltage control,enablespreciseremoteoperationofthe
weldingpowersourcearcvoltage.**
Quick change, no-tools required dual groove, reversible drive
rolls.Largediameterdesign(41mm)provides smooth, positive &
accurate wire feedingwithlonguninterruptedservicelife.
Industrial 4-roll gear-driven cast aluminium drive system&heavydutymotorprovideswirespeedsrangingfrom0-20m/min.Available
withEuro style or US Style torch connections.
Standard 14 Pin connection to Miller power sourcesconnectsthe
ST44SeriestoanyMillerCVpowersourcewitha14pinreceptacle.
2T/4T Latching gun triggerallowstheoperatortoweldforextended
periods,withouthavingtomaintainpressureontheguntrigger.
Precisecontrolofgasflowwiththebuilt-in*Gas flow meterensuring
thecorrectgasflowrateisachievedandmaintained.
AdjustableRun-In & Burn-Back controlallowstheoperatortosetthe
optimumarcstarts&stops,reducingwirestubbing,arcflaringor
wireburning-backtothecontacttip.
* Optional on certain models
** Requires a Miller power source capable
of remote voltage control
Model
Stock Number
Input Power
Electrode Wire
Diameter Capacity Wire Speed
ST 44
(#029 007 406) 4rolldriveenclosedwire
feedunit,CE
(#029 007 404) Asabovewithdigital
Meters,RVC&waterconnections,CE
24VAC,3A,
50/60Hz
0.6-2.0mm
(.023-5/64in.)
ST 44 D Industrial
Must be purchased from ITW Italy
I-20/ST-24 Series
Wire Type and Diameter
0/20m/min Solid Steel: 0.6-2.0mm
(0-790IPM) (.023-5/64in.)
Flux-cored: 0.8-2.0mm
(.030-5/64in.)
See Literature No. M/6.91x for I-20
See Literature No. WFM/4.0 UK for ST-24
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
Dimensions
Net Weight
H: 420mm(16.5in.)
W: 220mm(8.65in.)
D: 650mm(25.5in.)
18kg(40lb)Basic
20kg(44lb)Digital
Industrial
Use with CV Power Sources.
Thiswirefeederisideal for most high duty cycle
applicationsrequiringday-in/day-outtrouble-free
operation.
Trigger hold control forlongextendedwelds.
Geardrivendriverollsforsmooth,positiveand
accuratewirefeed.
On-board burnback and motor ramp control for
unmatchedstartingandstoppingperformance.
Heavy-duty, 16 gauge metal enclosurefordurability
inharshenvironments.
Optional presettable voltage and wire feed speed
oncertainpowersources.
Euro-type gun adapter foraquickconnectionto
Europeanstyleguns.
Processes
•MIG(GMAW)
•Flux-cored(FCAW)(gas-andselfshielded)
Model
Stock Number
Input Power
Wire Speed
Wire Diameter
Capacity
Maximum Spool Size
Capacity
Shipping Weight
I-24A
(#186 493)FourDriveRoll,w/ogun, CE
24VAC,7A,
50/60Hz
1.9-16.5m/min
(75-650IPM)
0.6-2.0mm
(.023-5/64in.)
27.2kg(60lb)
12kg(26lb)
Must be purchased from ITW Italy
Model
Stock Number
Input Power
Wire Speed
Wire Diameter Capacity
Dimensions
Net Weight
ST-24 Base
ST-24 RVCandWater
ST-24 Digital,RVC,Water
(#029 007 395)CE
(#029 007 396)CE
(#029 007 397)CE
24VAC,7A,50/60Hz
0-20m/min
(0-750IPM)
0.6-1.8mm
(.023-.072in.)
H: 279mm(11in.)
W: 273mm(10.75in.)
D: 597mm(23.5in.)
16.6kg(36.5lb)
33
Wire Feeders
20 Series Industrial Bench Feeders
70 Series Heavy-Industrial Bench Feeders
Designed for manufacturing, our popular bench
feeders are available in two series with multiple
models to fit your needs.
D-74MPaPlus
S-74DX
S-74D
BernardQ300
gunshown.
24A
For more options, visit
MillerWelds.com
20 and 70 Series Features
Feature
Includes Q300 gun
Includes Q400 gun
Trigger hold
Adjustable run-in control
Automatic run-in control
Digital meters
Remote voltage control
Preflow/postflow
Spot control
Dual-wire models
Rotatable drive assembly
Dual schedule control
Trigger program select
Trigger dual schedule
Sequence control
Locks and limits
Weld programs
Trigger schedule select
Accu-Mate™
Alumination™
Synergic Pulsed MIG
Profile Pulse™
20 Series
70 Series
22A 24A 74S 74D 74DX 74MPA
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� Standard � Optional
22A and 24A
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Trigger holdallowstheoperatortomakelongweldswithouthavingtoholdthetrigger
continuously.Reducesoperatorfatigue.
Miller® standard, quick-change drive rolls save time.
Quick-release drive-roll pressure armallowsdriverollchangewithoutlosingspring
preloadsetting.
Easy loading and threading of welding wirewithouthavingtoreleasethedrive-roll
pressurearm.
Additional features for 70 Series feeders
Available in dual-wire models whichallowstwodifferentwiretypestobeavailableon
onefeeder,avoidingdowntimefromchangingspoolsanddriverolls.
Toolless rotatable drive assembly allowsoperatortorotatethedrivehousing,
allowingastraightpathforwireflow.
High-torque permanent-magnet motor, sealed ball bearing gear drive and solidstate speed and brake control aremaintenancefreeforlonglife.
Trigger dual schedule foreasilychangingweldparameterswhilewelding.Achievesthe
bestweldsettingsfordifferentjointconfigurations.(DXandMPamodelsonly.)
See Literature No. M/11.0
Simple and cost-effective feeders for industrial manufacturing and fabricating.
Ideal for most high-duty-cycle applications requiringday-in/day-out
trouble-freeoperation.
On-board burnback and motor ramp control forexcellentstartingand
stoppingperformance.
Two gear-driven drive rolls on22Aand four gear-driven drive rolls
on24Aprovidesmooth,positivewirefeed.
34
Additional features for 24A feeder
Remote voltage control atfeederforeasieradjustmentsintheweldcell.
Adjustable run-in control forbetterarc-startingperformanceonavariety
ofwires.
Four gear-driven drive rolls providemoreconsistentfeedingonlarger
wirediameters.
Wire Feeders
Industrial – 20 Series
Heavy Industrial – 70 Series
74S and 74D
See Literature No. M/3.0
Standard, simple feeders for most heavy-industrial applications, with the 74D providing
increased accuracy and control of the most common weld parameters.
Digital meters (74D models only)ensureaccuracywhen
presettingandreadingactualvoltage,amperageandwire
feedspeed.
Use with CV, DC
Power Sources.
Remote voltage control (74D models only)allowsyouto
setbothvoltageandwirefeedspeedatthefeeder,saving
timeandincreasingweldqualitybecauseoptimalweld
parametersareeasytoset.
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
•PulsedMIG(GMAW-P)withMPaPlus
feederandoptionalMPapowersource
74DX
Suggested Power Sources
See Literature No. M/3.0
Adds features for weld control and programs.
Adjustable run-in control forimprovedarcstarts.
Dual schedule control allowstheoperatortoswitch
betweentwopreconfiguredweldingparameterswithout
readjustingthemachine,savingtimeandenhancing
quality.
Trigger program selectprovidestheabilitytoaccessany
ofthefouractiveprograms.
•CP-302(22Aonly)
•Deltaweld®Series
•Invision™MPaSeries
•Dimension™Series
•XMT®Series(exceptVSmodel)
Sequence controlgivestheoperatortheabilitytoadjust
alloftheweldingparameters:preflow,run-in,weldtime,
crater,burnbackandpostflow.
Locks and limitsforrestrictingorlimitingoperatoradjustments,suchasvoltageandwirefeedspeedparameters.
Four weld program memoriesallowoperatorstorecallup
tofourpreviouslyusedprocessesandtheirweldsettings.
Suggested Guns
•Bernard™
•XR-Aluma-Pro™PlusandXR™-Pistol
Plus(seechartbelow)
Most Popular Accessories
•FeederCart
#142382
•ExtensionCables
•SpoolAdapter
#047141
•TurntableAssembly
#146236
•WireStraightener
•HangingBail
#058435
•WireReelAssembly
#108008
•SpoolCovers
For20and70Seriessingle-wire
modelsandleftsideofdual-wire
models
#057607
Forrightsideofdual-wiremodels
#090389
•Single-anddual-remoteconfigurations
areavailablefor70Series.Formore
information,seeliteratureno.M/3.0.
74 MPa Plus
See Literature No. M/3.0
Adds push-pull aluminum capabilities. Optimized with Invision™ MPa or XMT® MPa power sources.
Recommended aluminum solution. DedicatedXRPlus
guns(gooseneckandpistolgrip)workwithMPaPlus
feederstocoordinatewirefeedspeedofthegunandthe
feeder.Thisprovidesoptimizedaluminumfeedingand
weldingperformance.Seechartbelowforgunmodelsand
stocknumbers.
Trigger schedule selectsavestimewhenswitching
betweentwoweldsettingsbysimplytappingguntrigger.
Accu-Mate™properlyseatstheMIGgunpowerpinfor
bestfeedingperformance.
Alumination™givesyoutheabilitytousetheextended
reachofapush-pullsystemforconsistent,versatileand
dependablealuminumwirefeeding.
Additional features when used with Invision
MPa or XMT MPa power sources
Synergic Pulsed MIG.Aswirespeedincreases/decreases,
pulseparametersalsoincrease/decreasetomatchthe
rightamountofpowerneeded,eliminatingtheneedto
makeadditionaladjustments.
Profile Pulse™providesTIG
appearancewithMIGsimplicityand
productivity.Achieve“stackeddimes”
withoutgunmanipulation.ProfilePulsefrequencycanbe
changedtoincreaseordecreasethespacingbetweenthe
ripplepatterntoachievethedesiredweldappearance.
*Wire kit #230 708 required to run 1.6 mm (1/16 in.) aluminum wire.
Input
Power
Wire Feed
Speed
22A (#300 615)
22A (#300 615-001) w/run-incontrol
22A (#300 615-002) w/digitaldisplayandvoltagecontrol
24A (#300 622)
24A (#300 622-001) w/digitaldisplay
24VAC,
7A
50/60Hz
1.9-19m/min 22A: 0.6-2.0mm
(75-750IPM) (.023-5/64in.)
24A: 0.6-2.4mm
(.023-3/32in.)
27kg(60lb)coil H:279mm(11in.)
withoptionalwire W:273mm(10.75in.)
D:597mm(23.5in.)
reelassembly
#108008
22A:
15.4kg(36lb)
24A:
18kg(40lb)
70 Series
(Single-wire
models)
S-74S (#300 616)
S-74S (#300 616-002) CE,Euro
S-74D (#300 617)
S-74D (#300 617-003) CE,Euro
S-74DX (#300 618)
S-74DX (#300 618-003) CE, Euro
S-74 MPa Plus (#300 577) CE
24VAC,
10A
50/60Hz
27kg(60lb)coil H: 356mm(14in.)
withoptionalwire W:318mm(12.5in.)
D: 711mm(28in.)
reelassembly
#108008
26kg(58lb)
70 Series
(Dual-wire
models)
D-74S (#300 619)
D-74S (#300 619-001) CE, Euro,nogun
D-74D (#300 620)
D-74D (#300 620-002) CE,Euro
D-74DX (#300 621)
D-74DX (#300 621-002) CE, Euro
D-74 MPa Plus (#300 578) CE
1.3-19.8mm .023–1/8in.(0.6–
(50-780IPM) 3.2mm)
Lowspeedmotor
requiredfor3.2mm
(1/8-in.)diameter
wire(factoryoption)
MPa Plus model
Hard Wire
0.9–2.0mm
(.035–5/64in.)
Aluminum*
0.9–1.6mm
(.035–1/16in.)
Model
Stock Number
20 Series
Optional Push-Pull Gun
(ForMPaPlusfeedersonly)
Wire Type and
Diameter Capacity
Maximum Spool
Size Capacity
Dimensions
H: 356mm(14in.)
W:533mm(21in.)
D: 889mm(35in.)
Net
Weight
39.5kg(87lb)
4.6 m (15 ft)
Cable Length
7.6 m (25 ft)
10.6 m (35 ft)
Welding Current Rating
XR-Aluma-Pro Plus (Air-Cooled)
(#300 000 001)
(#300 001 001)
(#300 264 001)
300Aat100%DutyCycle
XR-Aluma-Pro Plus (Water-Cooled)
(#300 003 001)
(#300 004 001)
(#300 265 001)
400Aat100%DutyCycle
XR-Pistol Plus (Air-Cooled)
(#300 753)
(#300 754)
(#300 755)
200Aat100%DutyCycle
1kg(2.2lb)
XR-Pistol Plus (Water-Cooled)
(#300 756)
(#300 757)
(#300 758)
400Aat100%DutyCycle
1.1kg(2.4lb)
Wire Feed
Speed
Wire Type and
Diameter Capacity
1.8-23m/min
(70-900IPM)
Aluminum*
0.8-1.6mm(.030-1/16in.)
Net Weight
1.1kg(2.5lb)
1.3kg(2.9lb)
35
Wire Feeders
70 Series Swingarc
Heavy Industrial
™
Use with CV, DC
Power Sources.
See Literature No. M/13.11
Swingarc boom-mounted wire feeders bring an extra dimension of flexibility and efficiency to
weld stations dealing with large weldments, or wherever operator mobility is required.
Models in 2.4 m (8 ft), 3.6 m (12 ft) or 4.8 m
(16 ft) lengthsmaximizeoutput.
Counterbalance designmakesiteasytoposition
theboomexactlywhereitisneeded.
360-degree rotation and 60-degree lift angle
maximizesworkarea(4.8m[16ft],7.3m[24ft]
or9.75m[32ft]diameterworkarea).
Standard 3 m (10 ft) 14-pin interconnecting
cordincluded.
In-boom cable routingorganizeshosesand
cables,protectsthemfromdamage.
Quick-change drive rollsmeannotoolsare
requiredbytheoperatortochangedriverolls.
Swingarc
Bernard™Q-Gun™
Pipepost
(required,
orderseparately)
Powersource
(required,
orderseparately)
Optional
Swingpak™
base
Processes
•MIG(GMAW)
•Flux-cored(FCAW)
(gas-andself-shielded)
Suggested Power Sources/Guns
•Sameas70Series
Most Popular Accessories
•WireReelAssembly
#108008
•0.6-3.17mm(.023-1/8in.)driverolls
•Swingpak™Base
#183997
•1.2m(4ft)Pipepostwith
45mm(18in.)base
#149838
•1.8m(6ft)Pipepostwith
45mm(18in.)base
#149839
•1.2m(4ft)PipePostwithsingle/dual
spoolcarrier
#300353
•3.6m(6ft)PipePostwithsingle/dual
spoolcarrier
#300352
Model/Stock Number
Single-Wire Feeder Models
Boom Size
Feeder Control Box
Dual-Wire Feeder Models
Boom Size
Feeder Control Box
SS-74S8
SS-74D8
SS-74DX8
SS-74MPa Plus-8
2.4 m (8 ft) (#300 518)
2.4 m (8 ft) (#300 518)
2.4 m (8 ft) (#300 518)
2.4 m (8 ft) (#300 818)
S-74S (#300 881)
S-74D (#300 882)
S-74DX (#300 883)
S-74MPa Plus (#300 738)
DS-74S8
DS-74D8
DS-74DX8
DS-74MPa Plus-8
2.4 m (8 ft) (#300 521)
2.4 m (8 ft) (#300 521)
2.4 m (8 ft) (#300 521)
2.4 m (8 ft) (#300 821)
D-74S (#300 886)
D-74D (#300 887)
D-74DX (#300 888)
D-74MPa Plus (#300 739)
SS-74S12
SS-74D12
SS-74DX12
SS-74MPa Plus-12
3.7 m (12 ft) (#300 519)
3.7 m (12 ft) (#300 519)
3.7 m (12 ft) (#300 519)
3.7 m (12 ft) (#300 819)
S-74S (#300 881)
S-74D (#300 882)
S-74DX (#300 883)
S-74MPa Plus (#300 738)
DS-74S12
DS-74D12
DS-74DX12
DS-74MPa Plus-12
3.7 m (12 ft) (#300 522)
3.7 m (12 ft) (#300 522)
3.7 m (12 ft) (#300 522)
3.7 m (12 ft) (#300 822)
D-74S (#300 886)
D-74D (#300 887)
D-74DX (#300 888)
D-74MPa Plus (#300 739)
SS-74S16
SS-74D16
SS-74DX16
SS-74MPa Plus-16
4.9 m (16 ft) (#300 520)
4.9 m (16 ft) (#300 520)
4.9 m (16 ft) (#300 520)
4.9 m (16 ft) (#300 820)
S-74S (#300 881)
S-74D (#300 882)
S-74DX (#300 883)
S-74MPa Plus (#300 738)
DS-74S16
DS-74D16
DS-74DX16
DS-74MPa Plus-16
4.9 m (16 ft) (#300 523)
4.9 m (16 ft) (#300 523)
4.9 m (16 ft) (#300 523)
4.9 m (16 ft) (#300 823)
D-74S (#300 886)
D-74D (#300 887)
D-74DX (#300 888)
D-74MPa Plus (#300 739)
Input Power
Wire Speed
Wire Diameter Capacity
Maximum Spool Size Capacity
24VAC,10A,50/60Hz
1.3-19.8m/min(50-780IPM)
OptionalHighSpeed:
2.3-36.6m/min(92-1435IPM)
StandardSpeedMotor:0.6-3.2mm(.023-1/8in.)
Whenusing2.4-3.2mm(3/32-1/8in.)wires,
consultfactoryforlowspeedoptions.
27kg(60lb)coil
70 Series Remote Configurations
See Literature
No. M/3.0
Remote wire feeder control box and wire drive assembly for non-Miller boom applications.
Gun NOT included.
Must be ordered separately.
36
Wire drive motor assembly
#300 904Standardleft-handdrive
#300 740MPaPlusleft-handdrive
Motor control cable
Standard:11conductor
MPaPlus:14conductor
MPa Plus drive can be used with push-only guns, or
XR-AlumaPro™ Plus and Pistol Plus push-pull guns.
Motor control cable
11conductor
Push-only wire drive motor assembly
#300 741 001Standardright-handdrive
#300 741MPaPlusright-handdrive
Processes
Suggested Power Sources/Guns
S-74 MPa
Plus shown
Gun NOT included.
Must be ordered separately.
Use with CV, DC
Power Sources.
•MIG(GMAW)
•Flux-cored(FCAW)
Note: MPa Plus wire drive motor assemblies and control
cables are only for use with MPa Plus control boxes.
Single-wire control box
#300 881S-74S
#300 882 S-74D
#300 883 S-74DX
#300 738 S-74MPaPlus
Heavy Industrial
Motor control cable
Standard:11conductor
MPaPlus:14conductor
D-74D
shown
Dual-wire control box
#300 886 D-74S
#300 887 D-74D
#300 888 D-74DX
#300 739 D-74MPaPlus
Gun NOT included.
Must be ordered separately.
Wire drive motor assembly
#300 904Standardleft-handdrive
#300 740MPaPlusleft-handdrive
MPa Plus drive can be used with push-only guns, or
XR-AlumaPro™ Plus and Pistol Plus push-pull guns.
•Sameas70Series
Most Popular Accessories
•MotorControlCable(11conductor)
3m(10ft.)
#254935010
7.6m(25ft.)
#254935025
Forpush-onlygunconfigurations.
•MPaPlusMotorControlCable
(14conductor)
3m(10ft.)
#254864010
7.6m(25ft.)
#254864025
ForMPaPlusconfigurationsonly—
single-wireorleftsideofdual-wire.
•FeederBase
#195369
Forusewithspooledwire.
STICK
Thunderbolt XL
®
Light Industrial
225 AC and 225 AC/150 DC
See Literature No. AC/2.0 (AC model) and AD/8.0 (AC/DC model)
225 AC model
is AC only.
Process
Economical Stick machines with precise,
dependable control.
Thunderbolt
XL225AC
shown
•Stick(SMAW)
Comes Complete With
•4.5m(15ft)No.4electrodecablewith
heavy-dutyelectrodeholder
•3m(10ft)workcablewithclamp
•Powercordwithplug
Accu-Set™ amperage indicator providespreciseheatcontrol.
Unit allows higher duty cycle when amperage decreases.
Infinite current control allowstheoperatortoadjustoutputby
aslittleasone-ampincrements.
Output selector switch on AC/DC units allowsyoutoquickly
selectAC,DCEPorDCENwithoutadjustingtheoutputleads.
Certified by Canadian Standards Association to both the
Canadian and U.S. Standards.
Most Popular Accessories
•ThunderboltXLRunningGear
#043927
Welding
Mode
Welding
Amperage
Range
Rated Output at 20%
Duty Cycle, 60 Hz
(15% Duty Cycle, 50 Hz)
Rated Output
at 100%
Duty Cycle
Amps Input
at Rated
Output
Max. OpenCircuit Voltage
47.5
80
Model
Stock Number
Thunderbolt XL 225
AC (CSA)
(#903 641)
230V,50/60Hz
AC
30-235
225Aat25V
100A
Thunderbolt XL 225
AC/150 DC (CSA)
(#903 642)
230V,50/60Hz
AC
30-235
225Aat25V
100A
DC
30-160
150Aat25V
65A
Dialarc 250 AC/DC
Without Power Factor Correction
(#907 017) 220(208)/230/460V
With Power Factor Correction
(#907 015)208/230/460/575V
39kg(85lb)
47kg(104lb)
Processes
•Stick(SMAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(4.8mm[3/16in.]carbons)
Most Popular Accessories
•No.19RunningGear
Single-dial infinite current controlsimplifiesandallows
preciseweldoutputadjustment.
High and low ranges for both AC and DCallowgreater
controlofweldperformance.
Forced-draft cooling fanensurescoolerrunningproduct,
extendinglifeofpowersource.
Superior 6010 and 7018 stick welding performanceoffers
widerangeofelectrodeversatility.
High output and duty cycleallowunittohandlenearlyall
stickweldingneeds.
Optional remote weld output controlprovidescurrentcontrol
withoutgoingbacktopowersourcesavingtimeandeffort.
Stock Number
H:476mm(18.75in.)
W:323mm(12.75in.)
D:445mm(17.5in.)
See Literature No. AD/2.1
Superb performance and versatility in a flexible
Stick machine.
Welding
Amperage
Range
Net Weight
Light Industrial
®
Welding
Mode
Dimensions
Rated Output at
30% Duty Cycle
Max. OpenCircuit
Voltage
Amps Input at Rated Output, 60 Hz
200V 208V 230V 460V 575V
KVA
KW
Dimensions
H:616mm
(24.25in.)
W:483mm
(19in.)
D:711mm
(28in.)
AC
35-300
225Aat29V
70
84
–
73
36
29
16.8
9.8
DC
35-265
225Aat29V
79
92
–
80
40
32
18.6
11.8
AC
35-300
225Aat29V
70
60
55
27
22
12.5
9.9
DC
35-265
225Aat29V
79
66
60
30
24
13.7
10.8
#041580
Net
Weight
163kg
(360lb)
166kg
(365lb)
37
STICK
Maxstar 150 S
Light Industrial
®
See Literature No. DC/27.0
Best in class — provides maximum portability and performance
in the most compact Stick package in the industry.
Maxstar150S
withX-CASE
(#907134012)
shown
115V
(#907 134)
(#907 134 012)w/X-CASE
230V
(#907 351) CE,w/outcase
•Stick(SMAW)
Comes Complete With
Multi-voltage plug (MVP™)allowsforconnectionto120-or
240-voltreceptacleswithouttools.Choosetheplugthatfitsthe
receptacleandconnectittothepowercord.
Portable with adjustable shoulder strap.Easytotransportatonly
6kg(13.2lb.).
Allowsforanyinputvoltagehook-up
(120–240V)withnomanuallinking.
Adaptive Hot Start™for stick arc startsreduceselectrodesticking.
Single amperage rangeallowsoperatortoaccuratelyset
amperageonboth120-or240-voltprimarypower.
Input
Power Rated Output
Stock Number
Process
100Aat24V,35%DutyCycle 20-100
90VDC
(12-16VDC*)
150Aat26V,30%DutyCycle 20-150
Maxstar 210 STR
See Literature No. DC/32.1
(#907 682) Stick
TIG
208-480V
3.0
4.7
Amps Input at Rated Load Output, 50/60 Hz
120V 208V 240V 400V 480V KVA
KW
5-210
160Aat26.4V
3-phase
–
15
13
8
6
5.5
5.2
1-phase
–
26
22
13
11
5.3
5.3
5-100
90Aat23.6V
1-phase
23
–
–
–
–
2.8
2.8
208-480V
1-210
210Aat18.4V
3-phase
–
14
12
7
6
5.2
4.9
1-phase
–
24
20
12
10
4.9
4.9
1-phase
22
–
–
–
–
2.6
2.6
125Aat15V
•Stick(SMAW)•TIG(GTAW)
Most Popular Accessories
•3.8m(12.5ft.)Weldcraft™A-150
ValveTIGtorch
#WP-17V-25-2
•RemoteControls
•Air-CooledTIGTorchConnector
Dimensions
Net Weight
H:346mm
(13.6in.)
W:219mm
(8.6in.)
D:495mm
(19.5in.)
16.3kg
(36lb.)
Heavy Industrial
Hot Start™ and built-in arc control
Enclosed circuit board
Thermal overload protection
Fan-On-Demand™
15 A, 115 V duplex receptacle
Processes
• Power efficient
• Remote control capability
• Optional digital volt and amp
meters (#300 359 Field).
Easytoinstall,front-panelmount.
Note: For models AFTER serial number KG283595.
Amperage Range in CC Mode Max. Open-Circuit Voltage
Gold Star (#903 374) 200(208)/230/460V,60Hz
452/602 (#907 363) 380/400/440V50/60Hz, CE
450Aat38VDC, 20-590
60%DutyCycle
72VDC
Gold Star (#903 402) 230/460/575V,60Hz
652/852 (#907 364) 380/400/440V50/60Hz, CE
650Aat44VDC, 50-850
60%DutyCycle
72VDC
38
•2.4m(8ft.)primarycord(noplug)
•Two50mmDinseconnectors
•Adjustableshoulderstrap
80VDC
(11VDC*)
See Literature No. DC/8.1
Rugged, reliable performance and superior
arc characteristics.
Rated Output
Comes Complete With
Max. OpenCircuit Voltage
Gold Star Series
Stock Number
6.0kg
H:229mm(9in.)
(13.2lb.)
W:140mm(5.5in.)
D:337mm(13.25in.)
Processes
®
Model
Net
Weight
Industrial
Maximum flexibility with automatic
connection to any input power while
maintaining the best DC stick/TIG welding
performance in its product class.
Phase
452/602Shown
#300184
* Sense voltage for Stick
4.9
Rated Output at
60% Duty Cycle
•
•
•
•
•
•MVP™Plugs
•ProtectiveX-CASE™
3.0
Amperage
Range
1-210
Most Popular Accessories
21.6
120V
120V
•ProtectiveX-CASE™
26.4
Allowsforanyinputvoltagehook-up(120-480V)withno
manuallinking,providingconvenienceinanyjobsetting.
Lift-Arc™providesTIGarcinitiationwithouttheuseofhighfrequency.
Dual schedule allowsoperatorstoswitchbetweenweldingparametersfor
specificelectrodeswithoutreadjustingthemachine.
Adaptive Hot Start™ for stick arc starts.
* Sense voltage for Stick
Remote amperage control and digital meter.
and Lift-Arc TIG
Welding Input
Process Power
#907 134 012 Includes Above Plus
Welding
Max. OpenAmps Input at Rated KVA at
Amperage Range Circuit Voltage Output, 50/60 Hz
Duty Cycle KW Dimensions
®
Stock
Number
•3m(10ft.)powercordwithMVP
plugsfor120Vand240V
•4m(13ft.)electrodecablewithholder
and25mmDinse-styleconnector
•3m(10ft.)workcablewithclampand
25mmDinse-styleconnector
•Stick(SMAW)
•TIG(GTAW)
•Aircarbonarccuttingandgouging
(CAC-A)
(452:7.5mm[5/16in.]carbons)
(652:9.5mm[3/8in.]carbons)
•Flux-cored(FCAW)
•MIGspraytransfer(GMAW)with
voltage-sensingfeeder
Dimensions
Net Weight
H:762mm(30in.)
W:585mm(23in.)
D:966mm(38in.)
183kg(404lb.)
Includes lift eye and strain relief
229kg(505lb.)
STICK
CST 280
Industrial
™
See Literature No. DC/29.55
Processes
Durable power source designed for the construction industry. Ideal for stick electrodes up to
4.8 mm (3/16 in.) and TIG welding of pipe and plate.
CST280withmeter
CST280
•Stick(SMAW)
•TIG(GTAW)
Superior stick arc performanceevenonthedifficult-to-run
electrodeslikeE6010.
Simple voltage-changeover switchsavestimewhenchanging
primaryvoltage.Inputvoltagecanbechangedwithoutremoval
frominverterrackorremovalofmachinecase.
NEW! Optional digital meterformoreprecisecontrolwhen
presettingormonitoringweldingamperage.
Portableintheshoporatthejobsite—at18.6kg(41lb.)the
CST280iseasilymovedfromlocationtolocation.
Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhigh
frequency.
Rack mountableforprotection,storageandtransportationof
multiplepowersourceswhileusingasingleprimarypowercable.
Comes With
•1.8m(6ft.)powercord
•Onesetofmaleconnectors(Dinsestylemodelonly)
Most Popular Accessories
•CST280Rack(seebelow)
•RemoteControls
•ForTIGtorchesseeliteratureno.
DC/29.55
*Output on single-phase reduced to comply
with current limitation on input cable.
Welding
Process
Input Power
Welding
Amperage Range
(#907 244)Dinse
(#907 244 011)Tweco®
(#907 696)Tweco®withmeter
220-230/460-575V
Stick/TIG
Three-Phase
5-280
280Aat31.2V,35%DutyCycle
200Aat28V,100%DutyCycle
Single-Phase
5-200
200Aat28V,50%DutyCycle*
150Aat26V,100%DutyCycle*
(#907 251)Dinse
(#907 251 011)Tweco®
(#907 563)Dinsewithmeter
(#907 251 012)Dinsew/VRD
208-230/400-460Volt
Stick/TIG
Three-Phase
5-280
280Aat31.2V,35%DutyCycle
200Aat28V,100%DutyCycle
Single-Phase
5-200
200Aat28V,50%DutyCycle*
150Aat26V,100%DutyCycle*
Stock Number
CST 280 Racks
Max. OpenCircuit Voltage
Rated Output
77VDC
Dimensions
Net Weight
H:343mm(13.5in.)
W:191mm(7.5in.)
D:457mm(18in.)
18.6kg(41lb.)
67VDC
Heavy Industrial
™
See Literature No. DC/18.82
Processes
Rugged enclosure provides simple means for protecting and transporting multiple welding
power sources for construction, maintenance/repair and shipbuilding applications.
Light weight and small footprintforeasytransportation.The
lowweightenablestheuseofelevatorstomovetherack.
All controls including power switch are located on front of
machineforeasyaccess.
Top coverprotectsmachinesfromfallingdebris.
Lift eyesimplifiescraneoroverheadliftingdevicetransport.
Lift truck fork pockets.
One main disconnect box with branched fusingforeach
machine.
Common output ground connection(forsamepolarityuseonly).
Optional rack running gearavailablefortransportingtherack.
•Stick(SMAW)
•TIG(GTAW)
•Aircarbonarccuttingandgouging
(CAC-A)
(ParalleledCST280units:
7.9mm[5/16in.]carbons)
Most Popular Accessories
• 4-Pack Rack Running Gear#195114
•8-PackRackRunningGear #195436
CST2808-packrackshown
Rack
Capacity
Input Power to Rack
Amps Input at Rated Output, 50/60 Hz
220V 230V 400V 440V 460V 575V
KVA
(#907 245) Dinse
(#907 247) Tweco®
4units
220-230/460-575V,three-phase,50/60Hz
134
79
72
70
57
58.4 40.8
161kg(355lb.)
8-Pack Rack
(#907 365) Tweco
8units
Note: CST 280 machines are factory-linked for
460-575 V. Dinse units include one set of male
connectors; Tweco units do not.
137
274
268
158
145
140
114
116.8 81.6
290kg(640lb.)
Empty Rack
(#195 051)
4units
—
(#300 580)
8units
Model
Stock Number
4-Pack Rack
®
—
KW
Net Weight
75kg(166lb.)
127kg(280lb.)
39
TIG
Diversion 165 and 180 AC/DC TIG
Light Industrial
™
See Literature No. AD/1.5
Professional-grade arc in a package designed specifically for personal users. Contains all of
the features you need — simplicity combined with superior performance and value.
Diversion
165
Diversion
180
TIG Welding Capability
Max.4.8mm(3/16in.) Max.4.8mm(3/16in.)
Steel
Aluminum
Min.0.6mm(0.025in.) Min.0.75mm(0.030in.)
* While idling
Model/
Stock Number
Input Power
Welding Amp
Range
Diversion 165
(#907 626)
230V
10-165
Diversion 180
(#907 627)
115VAC
230VAC
Rated Output
80VDC
23(.20*)
5.3 (.04*)
3.7(.02*)
5.9 (.04*)
4.2(.02*)
10-125
125Aat15V,35%DutyCycle
26.5(.88*)
3.1 (.1*)
3.0(.03*)
10-180
150Aat16V,20%DutyCycle
16(.44*)
3.7 (.1*)
3.6(.03*)
180Aat17.2V,10%DutyCycle
20.5(.44*)
4.7(.1*)
4.6(.03*)
Max.4.8mm
(3/16in.)
Steel
Min.0.5mm
(0.020in.)
Maxstar150STL
TIG/stickpackagewith
remoteandX-CASE
(#907136017) shown.
•RunningGear/CylinderRack
#301239
•ProtectiveCover
#300579
•RCCS-RJ45RemoteFingertipControl
#301146
•RJ45to14-PinAdapterCord
#300688
•Weldcraft™FlexibleTorchBodyKits
(requireshandle#105Z55R)
A-125F(#WP-9F)
A-150F(#WP-17F)
•TIGTorchAccessoryKit
#AK2C
Max. OpenCircuit Voltage
25.5(.20*)
TIG Welding
Capability
Most Popular Accessories
KW
150Aat16V,20%DutyCycle
See Literature No. DC/27.1 (STL) and DC/27.2 (STH)
•Powercordwith50A,240Vplug(165
model)orMVPplugsfor120Vand
240V(180model)
•3.8-m(12.5-ft.),Weldcraft™A-150
TIGtorch
•3.7-m(12-ft.)workcablewithclamp
•RFCS-RJ45remotefootcontrol
•Flowgaugeregulatorwithhose
KVA
Maxstar 150 STL and STH
Input
Power
Welding Amp
Range
DC TIG and Stick
Maxstar 150 STL
(#907 135)Machineonly
(#907 135 016) TIG/stickpackage
(#907 135 017) TIG/stickpackage
withremotefingertipcontrol
TIG
115V
5-150
230V
Maxstar 150 STH
(#907 136)Machineonly
(#907 136 017) TIG/stickpackage
withremotefingertipcontrol
(#907 352) CE
Stick
H:433mm(17in.)
W:251mm(9.875in.)
D:608mm(23.875in.)
23kg
(50lb.)
Processes
Amps Input at Rated
Output, 50/60 Hz
KVA at
Duty Cycle
KW
150Aat16V,
30%DutyCycle
28.0
3.4
3.1
5-150
150Aat16V,
30%DutyCycle
14.2
3.2
3.1
115V
20-100
100Aat24V,
35%DutyCycle
26.4
3.0
3.0
230V
20-150
150Aat26V,
30%DutyCycle
21.6
4.9
4.7
Rated Output
Net
Weight
Dimensions
Light Industrial
Two models available. See the Stick section for Maxstar 150 S.
STL:DCTIG/stickwithLift-Arc™startingwithouttheuseof
highfrequency.
STH:DCTIG/stickwithHFandLift-Arc™starting,plusbuiltinpulsingallowingselectionoffourfixed-pulsefrequencies.
Allowsforanyinputvoltagehook-up
(120-240V)withnomanuallinking.
Multi-voltage plug (MVP™)allowsforconnectionto120-or
240-voltreceptacleswithouttools.Choosetheplugthatfits
thereceptacleandconnectittothepowercord.
Portable with adjustable shoulder strap.Easytotransport
at 6.2kg(13.7lb.).
Built-in gas solenoideliminatestheneedforbulkytorch
withagasvalve.
Welding
Process
40
Comes With
Amps Input at
Rated Output
®
Model/Stock Number
•TIG(GTAW)
Easy-to-understand operator interface.Powerup,select
materialtype,setmaterialthicknessrangeandstartwelding!
Inverter-based, AC/DC power sourceprovidesamore
consistentweldingarcwhileusinglesspower.
HF arc starting providesnon-contactarcstartingthat
eliminatestungstenandmaterialcontamination.
Portable.Easytotransportat22.7kg(50lb.).
Fan-On-Demand™coolingsystemoperatesonlywhenneeded.
Auto-postflowadjuststhelengthofpostflowtimebasedonthe
amperagesetting,shieldingyourtungstenandeliminatingthe
needtosetthepostflowtime.
Advanced squarewave AC providesafastfreezingweldpuddle
anddeeperpenetration.
Weldcraft™ A-150 torch with Diamond Grip™providesmore
comfortablegripandreducesoperatorfatigue.
Diversion 180includesmulti-voltage plug
(MVP™)whichallowsforconnectionto120-or
240-voltreceptacleswithouttools.
165Aat16.6V,15%DutyCycle
* Sense voltage for
stick and Lift-Arc ™ TIG.
Process
•TIG(GTAW)•Stick(SMAW)
•PulsedTIG(GTAW-P)w/STH
Comes With
•13m(10ft.)powercordwithMVP
plugsfor120Vand240V
•4m(13ft.)electrodecablewithholder
and25mmDinse-styleconnector
•3m(10ft.)workcablewithclampand
25mmDinse-styleconnector
TIG/Stick Includes Above Plus
•3.8m(12.5ft.)Weldcraft™A-150TIG
torch(#WP1712RDI25)
•ProtectiveX-CASE™
•Flowgaugeregulatorwithhose
•RCCS-6Mremotefingertipcontrol
(#907135017,#907136017only)
•AK2CTIGtorchaccessorykit
Max. Open-Circuit
Voltage
90VDC
12-16VDC*
Net Weight
6.2kg(13.7lb.)
TIG
Syncrowave 210 Series
Light Industrial
®
AC/DC TIG and Stick
Processes
See Literature No. AD/4.6
•AC/DCTIG(GTAW)
•DCStick(SMAW)
•PulsedTIG(GTAW-P)
•MIG(GMAW)*
•Flux-cored(FCAW)*
Continuing the tradition of innovation through advanced inverter technology
for light-industrial and personal users.
*TIG/MIG Complete package only.
Comes With
Syncrowave210
RunnerTIG/MIG
Completepackage
shown.
Easy to use.
1) Turn power on.
2) Select the process.
3) Set amperage or voltage
based on material thickness.
Then weld! It’s easy as 1,2,3.
TIG Welding Capability
Max.6.4mm(1/4in.)
Steel
Aluminum
Min.0.5mm(0.020in.)
Allowsforanyinputvoltage
hook-up(120-240V)with
nomanuallinking,providingconvenienceinanyjob
setting.Idealsolutionfordirtyorunreliablepower.
Multi-voltage plug (MVP™)
allowsforconnectionto
120-or240-voltreceptacles
withouttools.Choosetheplug
thatfitsthereceptacleand
connectittothepowercord.
Update and expand. Frontpanelmemorycarddata
portprovidestheabilitytoeasilyupdatesoftwareand
expandproductfeatures.
Low power draw.Inverter-basedpowersource
providesfullweldingoutputfrom240voltswhile
drawinglessthan30amps.
Pro-Set™(TIG/stick)eliminatestheguessworkwhen
settingweldparameters.UsePro-Setwhenyouwantthe
speed,convenienceandconfidenceofpresetcontrols.
AC balance (TIG)controlprovidesadjustableoxide
removalwhichisessentialforcreatingthehighestquality
aluminumwelds.
Pulse (TIG).Pulsingcanincreasepuddleagitation,arc
stabilityandtravelspeedswhilereducingheatinputand
distortion.Expandablefeature.
DIG (stick)controlallowsthearccharacteristicstobe
changedforspecificapplicationsandelectrodes.Lower
theDIGsettingforsmoothrunningelectrodeslikeE7018
andincreasetheDIGsettingforstiffer,morepenetrating
electrodeslikeE6010.
Auto-Set™(MIG) automaticallysetsyourweldertothe
properparameters.Simplysetthewiresize,material
thickness,andshieldinggasandyou’rereadytoweld.
(TIG/MIGcompletepackageonly.)
Stock
Number
Input
Power
Welding
Process
Welding Amperage
Range
Rated Output (R.M.S.)
Amps Input at
Rated Output
Max. OpenCircuit Voltage
(#907 596)
115V
DCTIG
5-125A
95Aat13.8V,60%DutyCycle
17.4(.58whileidling)
47VDC
230V
ACTIG
5-125A
90Aat13.6V,60%DutyCycle
12.4(.58whileidling)
DCStick
20-90A
70Aat22.8V,60%DutyCycle
20.5(.58whileidling)
DCTIG
5-210A
125Aat15V,60%DutyCycle
11.9(.35whileidling)
ACTIG
5-210A
114Aat14.6V,60%DutyCycle
8.62(.35whileidling)
DCStick
20-150A
90Aat23.6V,60%DutyCycle
11.9(.35whileidling)
•3-m(10-ft.)powercordwithMVP™
plugsfor120Vand240V
•3.8-m(12.5-ft.)Weldcraft™A-150TIG
torch(#WP1712MFDI50)
•3.7-m(12-ft.)workcablewithclamp
andDinseconnector
•ElectrodeholderwithDinseconnector
•RFCS-14remotefootcontrol
•Flowgaugeregulatorwithhose
•Factory-installedrunninggearwithEZChange™lowcylinderrack
TIG/MIG Complete package comes
with above plus
•Spoolmate™100spoolgun
(#300371)
•4-14pinconnector
•Flow-thruDinse-styleconnector
•Memorycard
Most popular accessories
•7.6m(25ft.)Weldcraft™A-150TIG
Torch
#WP-17-25-R
•ProtectiveCover
#195142
•RCC-14RemoteControl #151086
•WirelessRemoteFootControl
#300429
•MemoryCardExpansion
DCpulseexpansion
#301128
ACfrequencyexpansion
#301127
•TIGTorchAccessoryKit
#AK2C
Includesoneshortbackcap,oneof
eachsize(#4,#5,#6)aluminanozzle,
andoneofeachsize(.040,1/16,
3/32in.)ofthefollowing:collet,collet
body,and178mm(7-in.)2%ceriated
tungstenelectrode.
•TIGTorchAccessoryKit#AK-150MFC
AllowsA-150torchcustomization.
Convertsinto28differenttorchstyles
whileusingexistingcable.Includes
collets,colletbodies,nozzles,torch
heads,handleandmore.
Dimensions
Net Weight
H:800mm(31.5in.)
W:470mm(18.5in.)
D:1092mm(43in.)
Runnerpackage:
61kg(133.5lb.)
41
TIG
Maxstar
210/280 Series
®
DC TIG and Stick
See Literature No. DC/32.1 (210) and DC/35.0 (280)
Dynasty
210/280 Series
®
AC/DC TIG and Stick
See Literature No. AD/4.81 (210) and AD/4.9 (280)
Max. 6.4 mm (1/4 in.)
Steel
Aluminum
(Dynasty only)
Min. 0.05 mm (0.002 in)
Min. 0.3 mm (0.012 in)
Note: See the Stick section for Maxstar 210 STR.
280 Series TIG Welding Capability
Max. 9.5 mm (3/8 in.)
Max. 9.5 mm (3/8 in.)
Steel
Aluminum
(Dynasty only)
Min. 0.1 mm (0.004 in)
Min. 0.3 mm (0.012 in)
*Refer to owner’s manual for 208-volt output ratings and duty cycle.
**Sense voltage for low OCV stick and Lift-Arc™ TIG.
Model/Stock Number
Maxstar 210
(#907 683)
Maxstar 210 DX
(#907 684)
(#907 184 001), CE
Maxstar 280
(#907 552)
(#907 538)w/CPS
Maxstar 280 DX
(#907 553)
(#907 539)w/CPS
(#907 539 002) w/CPS,CE
42
MaxstarandDynasty
210Series(Maxstar210shown)
Base and DX models available.BasemodelprovidesessentialTIGandstickfunctions.
DXmodeladdsextendedrangestosequencer,fulltriggeroptions,andfullpreflowand
pulserfunctions.
210 Series TIG Welding Capability
Max. 6.4 mm (1/4 in.)
Dynasty280DX
Allowsforanyinputvoltagehook-up(210models:120-480
V,280models:208-575V)withnomanuallinking,providing
convenienceinanyjobsetting.Idealsolutionfordirtyorunreliablepower.
Blue Lightning™high-frequency(HF)arcstarterfornon-contactarcinitiation.Provides
moreconsistentarcstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.
Lift-Arc™providesACorDCarcinitiationwithouttheuseofhighfrequency.
Hot Start™adaptivecontrolprovidespositivearcstartswithoutsticking.
Auto-postflowadjuststhelengthofpostflowtimebasedontheamperagesetting,
shieldingyourtungstenandeliminatingtheneedtosetthepostflowtime.
Pro-Set™eliminatestheguessworkwhensettingweldparameters.UsePro-Setwhen
youwantthespeed,convenienceandconfidenceofpresetcontrols.Simplyselectthe
featureandadjustuntilPro-Setappearsonthedisplay.
Sleep timerconserveselectricity.Thisprogrammablefeaturewillpowerdownthe
machineifitsitsidleforaspecifiedtime.
Update and expand.Frontpanelmemorycarddataportprovidestheabilitytoeasily
updatesoftwareandexpandproductfeatures.
Optional cooler power supply (CPS)isanintegrated120-voltdedicated-usereceptacle
fortheCoolmate™1.3.Not available on Maxstar 210 Series.
Optional Cooler-On-Demand™featureoperatestheauxiliarycoolingsystemonlywhen
needed,reducingnoise,energyuse,andairbornecontaminantspulledthroughthe
cooler.Only available on CPS models.
Welding
Process
Input Power
Welding
Amp Range
Rated Output at
60% Duty Cycle
Amps Input at Rated Load Output, 50/60 Hz
120V 208V 230V 240V 400V 460V 480V 575V KVA KW
Max. OpenCircuit Voltage
Net
Weight
TIG
3-Phase
1-210
210Aat18.4V
— 14 — 12
80VDC
(11VDC**)
17.2kg
(38lb.)
60VDC
(11VDC**)
21.3kg
(47lb.)
22.7kg
(50lb.)
withCPS
Stick
TIG
Stick
7
—
6
— 5.2 4.9
1-Phase
1-210
210Aat18.4V
— 24 — 20 12 — 10
— 4.9 4.9
1-Phase(120V)
1-150
125Aat15V
22 — — — — — —
— 2.6 2.6
3-Phase
5-210
160Aat26.4V
— 15 — 13
6
— 5.5 5.2
1-Phase
5-210
160Aat26.4V
— 26 — 22 13 — 11
— 5.3 5.3
1-Phase(120V)
5-100
90Aat23.6V
23 — — — — — —
— 2.8 2.8
3-Phase
1-280
235Aat19.4V
— 17
15
—
9
7
—
6 6.2 6.0
1-Phase
1-280
235Aat19.4V* — 28
26
—
15
13
—
10 6.0 6.0
3-Phase
5-280
200Aat28V
— 20
18
—
10
9
—
7 7.2 7.0
1-Phase
5-280
180Aat27.2V* — 30
27
—
15
13
—
10 6.2 6.2
8
—
TIG
Industrial
Maxstar is DC only
Processes
•TIG(GTAW)
•Stick(SMAW)
•PulsedTIG(GTAW-P)
•AirCarbonArc(CAC-A)w/280models
Comes With
•2.4 m(8ft.)powercord(noplug)
•Two50mmDinseconnectors
•Quickreferenceguide
(Dynastymodelsonly)
Complete packages Come With
•2.4m(8ft.)powercord(noplug)
•Quickreferenceguide(Dynasty
modelsonly)
•SmallRunner™cart
•Coolmate™1.3
•Coolant(4one-gallonbottles)
•Remotecontrol(footorwirelessfoot
•Weldcraft™water-cooledtorchkit
Dynasty210:W-250(WP-20)
Dynasty280:W-280(WP-280)
Dynasty welders add AC TIG capabilities and the following AC features (limited on base model)
Most Popular Accessories
Waveformsforadvancedsquarewave,softsquarewave,sinewaveandtriangularwave.
Balancecontrolprovidesadjustableoxideremovalwhichisessentialforcreatingthehighestqualityaluminumwelds.
DXmodelsprovideextendedranges.
Frequencycontrolsthewidthofthearcconeandcanimprovedirectionalcontrolofthearc.
•2-WheelTrolleyCart
•SmallRunner™Cart
•Coolmate™1.3
•Coolant
#300971
#301318
#300972
#043810
Dynasty 280 DX with Insight
Designed to deliver Welding Intelligence.™The
Dynasty280DXwithInsightincorporatesInsightCore™
(standard)andInsightCenterpoint™weldinginformation
managementsystemsintoitscapabilities.Thesesystems
helpweldingoperationsimprovequality,retainweld
records,increaseproductivityandmanagecosts.
• Contractor Kits
w/RCCS-14fingercontrol #301311
w/RFCS-14HDfootcontrol #301309
• Weldcraft™ Water-Cooled Torch Kits
W-250(WP-20)
#300185
W-280(WP-280)
#300990
W-375
#301268
•RemoteControls
RCCS-14fingertipcontrol #043688
RFCS-14HDfootcontrol #194744
Wirelessfootcontrol
#300429
Dynasty280DX
water-cooled
packageshown
*Refer to owner’s manual for 208-volt output ratings and duty cycle.
**Sense voltage for low OCV stick and Lift-Arc™ TIG.
Welding
Process
Input Power
Welding
Amp Range
Rated Output at
60% Duty Cycle
Amps Input at Rated Load Output, 50/60 Hz
120V 208V 230V 240V 400V 460V 480V 575V KVA KW
Max. OpenCircuit Voltage
Net
Weight
Dynasty 210
(#907 685)
(#907 685 002) w/CPS
Dynasty 210 DX
(#907 686)
(#907 686 002) w/CPS
(#907 686 003) w/CPS,CE
TIG
3-Phase
1-210
210Aat18.4V
— 14 — 12
6
— 5.2 4.9
1-Phase
1-210
210Aat18.4V
— 24 — 20 12 — 10
— 4.9 4.9
80VDC
(11VDC**)
1-Phase(120V)
1-150
125Aat15V
22 — — — — — —
— 2.6 2.6
3-Phase
5-210
160Aat26.4V
— 15 — 13
6
— 5.5 5.2
21.3kg
(47lb.)
22.7kg
(50lb.)
withCPS
1-Phase
5-210
160Aat26.4V
— 26 — 22 13 — 11
— 5.3 5.3
1-Phase(120V)
5-100
90Aat23.6V
23 — — — — — —
— 2.8 2.8
Dynasty 280
(#907 550)
(#907 537) w/CPS
Dynasty 280 DX
(#907 551)
(#907 514) w/CPS
(#907 514 003) w/Insight
andCPS
(#907 514 002) w/CPS,CE
TIG
3-Phase
1-280(DC)
2-280(AC)
235Aat19.4V
— 19
17
10
9
7
7.0 6.7
235Aat19.4V* — 33
30
17
15
12
6.9 6.8
60VDC
(11VDC**)
5-280
5-280
200Aat28V
— 22
20
11
10
8
8.2 7.9
180Aat27.2V* — 34
31
17
15
12
7.1 7.0
23.6kg
(52lb.)
25kg
(55lb.)
withCPS
Model/Stock Number
Stick
1-Phase
Stick
3-Phase
1-Phase
7
8
—
—
43
TIG
®
Maxstar and Dynasty 350 and 700
Heavy Industrial
DC (Maxstar) and AC/DC (Dynasty) TIG and Stick
Maxstar is DC only
See Literature No. DC/24.0 (Maxstar) and AD/5.0 (Dynasty)
Processes
®
•TIG(GTAW)
•Stick(SMAW)
•PulsedTIG(GTAW-P)
•AirCarbonArc(CAC-A)
TIG Welding Capability
Dynasty700
Dynasty350
Allowsforanyinputvoltage
hook-up(208–575V)with
nomanuallinking,providing
convenienceinanyjobsetting.
Blue Lightning™high-frequencyarcstarterformore
consistentnon-contactstartsandgreaterreliability
comparedtotraditionalHFarcstarters.
Lift-Arc™providesACorDCarcstartingwithoutthe
useofhighfrequency.
Hot Start™adaptivecontrolprovidespositivearc
starts.
Auto-postflowcalculatesthelengthofpostflowtime
basedontheamperagesetting.Eliminatesneedto
independentlysetpostflowtime.
120-volt auxiliary power dual receptacletopower
coolingsystemorsmalltools.
Program memoryfeaturesnineprogrammemories
thatmaintain/saveyourparameters.
High-speed DC TIG pulse controlscapableof5000
pulsespersecond.
700 Max.
25.4 mm (1 in.)
700 Max.
25.4 mm (1 in.)
350 Max.
15.9 mm (5/8 in.)
350 Max.
15.9 mm (5/8 in.)
Steel
Aluminum
(Dynasty only)
350 Min.
0.3 mm (0.012 in.)
350 Min.
0.4 mm (0.015 in.)
700 Min.
0.5 mm (0.020 in.)
700 Min.
0.5 mm (0.020 in.)
350 Models Come With
•2.4-m(8-ft.)powercord(noplug)
•Two50-mmDinseconnectors(350)
•Setupvideoandreferenceguide
700 Models Come With*
•Thread-locktorchconnector
•Twothread-lockweldcableconnectors
•Setupvideoandreferenceguide
*Power cord NOT included.
Most Popular Accessories
•Runner™Cart
#300244
•Coolmate™3.5
#300245
•Coolant
#043810
•Weldcraft™Water-CooledTorchKits
W-250(WP-20)
#300185
W-375
#301268
W-400(WP-18SC)
#300186
•RemoteControls
RCCS-14fingertipcontrol #043688
RFCS-14HDfootcontrol #194744
Wirelessfootcontrol
#300429
Dynasty welders add AC TIG capabilities
and the following AC features
Waveformsforadvancedsquarewave,soft
squarewave,sinewaveandtriangularwave.
Balance controltoprovideadjustableoxide
removalenablinghigh-qualityaluminumTIGwelds.
Frequencytocontrolarcconewidthandimprove
directionalcontrolofarc.
AC amplitude/amperageallowsEPandEN
amperagestobesetindependentlytoprecisely
controlheatinputtotheworkandelectrode.
Dynasty350
systemshown
*Sense voltage for Low OCV Stick and Lift-Arc™ TIG.
Model/Stock Number
Welding
Process
Input
Power
Welding Amp
Range*
Rated Output
Amps Input at Rated Load Output, 50/60 Hz
208V 230V 400V 460V 575V KVA KW
Max. OpenCircuit Voltage
Machine Only
Net Weight
Maxstar 350(DC)
(#907 334)
TIG/
Stick
3-Phase
3–350
300Aat32V,60%DutyCycle
33
30
17
15
12 12.0 11.5
3–350
225Aat29V,60%DutyCycle
41
37
—
19
15
8.6 8.2
75VDC
(10–15VDC*)
61kg(135lb.)
1-Phase
Maxstar 700(DC)
(#907 103)
(#907 103-02-1), CE
TIG/
Stick
3-Phase
5–700
600Aat44V,60%DutyCycle
89
80
46
40
32
32
31
90kg(198lb.)
1-Phase
5–700
450Aat38V,60%DutyCycle
106
96
—
48
38
22
21
75VDC
(10–15VDC*)
Dynasty 350(AC/DC)
(#907 204)
(#907 204-01-2), CE
TIG/
Stick
60VDC
(11VDC*)
61kg(135lb.)
Dynasty 700(AC/DC)
(#907 101)
(#907 101-01-2), CE
TIG/
Stick
75VDC
(10–15VDC*)
90kg(198lb.)
44
3-Phase
3–350
300Aat32V,60%DutyCycle
35
32
16
16
13 12.7 12.1
1-Phase
3–350
225Aat29V,60%DutyCycle
47
43
—
21
17
9.8 9.1
3-Phase
5–700
600Aat44V,60%DutyCycle
97
88
51
44
35
35
34
1-Phase
5–700
450Aat38V,60%DutyCycle
115
104 —
52
42
24
22
TIG
Syncrowave 250 DX and 350 LX
Heavy Industrial
®
Processes
AC/DC TIG and Stick
See Literature No. AD/4.2
The world’s first conventional squarewave TIG power source with
decades of proven performance.
•TIG(GTAW)
•Stick(SMAW)
•PulsedTIG(GTAW-P)(optionalon
250DX)
•AirCarbonArc(CAC-A)
Comes With
TIG Welding Capability
350 Max.
15.9 mm (5/8 in.)
250 Max.
12.7 mm (1/2 in.)
Steel
•Two50mmDinseconnectors
•PowercordNOTincluded,mustbe
orderedseparately
350 Max.
12.7 mm (1/2 in.)
Complete Packages Come With
•No.37RunningGear
•Coolmate™3CScooler
•Coolant(fourgallons)
•7.6m(25ft.)water-cooledtorch
(Syncro250:Weldcraft™W-250)
(Syncro350:Weldcraft™W-375)
•4.6m(15ft.)workleadwithclamp
•RFCS-14remotefootcontrol
•Two50mmDinseconnectors
•Regulator/flowmeterwithhose
•Torchaccessorykitwithtungsten
•Cablecover
•PowercordNOTincluded,mustbe
orderedseparately
250 Max.
9.5 mm (3/8 in.)
Aluminum
Min. 0.3 mm (0.012 in.) Min. 0.4 mm (0.015 in.)
Most Popular Accessories
Syncrowave350
CompletePackage
Syncrowave250
MachineOnly
Squarewave output with AC balance control
featuresadjustablepenetrationandcleaningaction
whileincreasingarcstabilityonvariousaluminum
alloys,andhelpseliminatetungstenspittingand
arcrectification.
120-volt auxiliary power receptacleforcooling
systemorsmalltools.
Syncro Start™ allowsthechoiceofsoft,medium,
orhotTIGstartsbasedonthetungstensizeand
application.
HF arc startingfornon-contactarcinitiationthat
reducestungstenandmaterialcontamination.
Dual digital metersallowforquickandeasyviewing
ofactualandpresetvaluesofamperageandvoltage.
•PulserModulefor
Syncrowave250DX
#300548
Forweldingthinmaterials.Provides
aheatingandcoolingeffectofthe
weldpuddletoreduceheatinputand
controldistortionofthematerial.
Provides0.25to10pulsespersecond.
•SequencerModule
#300547
Providesastartingcurrenthigher
orlowerthantheweldingcurrent.
Providesfinalslopeandfinalcurrent
fortrailingtheweld.Providesaspot
timerforTIGspotapplication.
Adjustable postflowof0to50secondsprotectsthe
electrodeandareaneartheterminationoftheweld.
Coolmate™ 3CS cooler (showninComplete
package). Three-galloncoolingsystemfeaturesa
flowindicatortovisuallyindicatesystemisworking
andanexternalfiltertostopobjectsfromentering
thewater-cooledtorchcable.
Last procedure recallautomaticallyrecallsthelast
proceduresetupwhenswitchingpolarity.
Line voltage compensationkeepspowersource
constantregardlessoffluctuationsininputpower
(±10percent).
Lift-Arc™providesDCarcinitiationwithouttheuse
ofhighfrequency.
*Add 63 kg (139 lb.) with Complete Package.
Model
Stock Number
Syncrowave
250 DX
(#907 195)230/460/575V,50/60Hz,Machineonly
(#907 516)220/400/440/520V,50/60Hz,IEC
Syncrowave
350 LX
(#907 199)230/460/575V,50/60Hz,Machineonly
(#907 517)220/400/440/520V,50/60Hz,IEC
Welding
Amperage
Range
3–310
3–400
Rated Output
Amps Input at Rated Output
(Syncrowave 250: 60 Hz; Syncro 350: 50/60 Hz)
208V 230V 460V 575V
KVA
KW
200Aat28VAC,
60%DutyCycle
—
77
38
31
17.6
8.6
250Aat30VAC,
40%DutyCycle
—
96
48
38
21.98 11.76
300Aat32VAC,
60%DutyCycle
—
110
55
42
25
10.6
350Aat34VAC,
40%DutyCycle
—
128
65
50
29.5
13.7
Max. OpenCircuit Voltage
Net
Weight*
80VDC
172kg
(378lb.)
225kg
(496lb.)
45
TIG
STi 160
See Literature No. DC/27.15 UK
Inverter-based, DC power
source has a simple-to-use
operator interface providing
only the necessary controls
in a compact machine.
Light Industrial
Must be purchased from ITW Italy
Portableintheshoporatthejobsite
—at5.2kg(11.5lb)theshoulder
strapallowstheendusertoeasily
movefromlocationtolocation.
Dual fan technology.Anoptimised
powersourcecoolingsystemwhich
enablesthemachinetooperateata
lowertemperature,thusincreasing
itsperformanceandlifecycle.
Thermal overload protection with
indicator lighthelpspreventmachine
damageifthedutycycleisexceeded
orairflowisblocked.
VRD functionisasimpledesignthat
reducestheopen-circuitvoltageto
20voltswhentheweldingpower
sourceisnotinuse.
Digital meter with presetting.
Showspresetcurrentbeforewelding
andactualvalueduringwelding.
Lift-Arc™startprovidesTIGarc
startingwithouttheuseofhigh
frequencyortheriskoftungsten
contamination.
Adjustable Hot Start™ for Stick
arc starts.Adjusttheoptimalstart
currentfortheapplication.The
currentautomaticallyincreasesthe
outputamperageatthestartofa
weld.
Adjustable Arc force™prevents
sticking.Adjusttheoptimalarcforce
value.Adjustablearcforcesupports
positionalweldingbyincreasingthe
outputamperage.
Full-function remote control
connectorforpreciseamperage
controlforcriticalweldsonthin
materials.
Processes
•Stick(SMAW)
•TIG(GTAW)
Most Popular Accessories
•StickWeldingKit:3m(10ft)electrode
holderwithcableand3m(10ft)work
clampwithcable
#058066079
•RCCS-6Mremotefingertipcontrol
4m(13ft)
#195184
8m(26ft)
#195503
•RFCS-6Mremotefootcontrol
4m(13ft)
#195183
6m(20ft)
#195504
•RMS-6M8m(26ft)remote
on/offcontrol
#195269
•Dinse-StyleFlowThruAdapter
25mmforTIG
#195234
•6-PinRemotePlug
#217796
*VRD voltage.
Model
Stock Number
STi 160 (#059 016 012)
Machineonly,
CE
STi 203
Stock Number
(#059 016 015)
400VAC,50/60Hz,CE
46
Input
Power
Welding
Rated Welding Output at 40°C
Amperage Range (104°F)
230VAC
Stick
4–150A
230VAC
TIG
4–160A
100Aat24.0VDC,100%DutyCycle 20
4.5
2.8
150Aat26.0VDC,25%DutyCycle
30
7.0
4.8
100Aat14.0VDC,100%DutyCycle 13
3.0
2.0
160Aat16.4VDC,20%DutyCycle
5.1
3.5
®
Portableintheshoporatthejobsite
—at13kgtheSTi203easilymoves
fromlocationtolocation.
Inverter-based,DCpowersourcehas
asimple-to-use operator interface
providingonlythenecessarycontrols
inacompactmachine.
Remote amperage control provided
through14-pinreceptacleonfront
ofthemachine.Thispermitsuseof
standardremoteamperagecontrol
devices.
Lift-Arc™startprovidesTIGarcstart
ingwithouttheuseofhighfrequency.
Rated Output
Welding
Amperage Range
TIG(GTAW)
200Aat18VDC, 5–200A
40%DutyCycle
Stick(SMAW)
200Aat28VDC,
40%DutyCycle
22
Must be purchased from ITW Italy
See Literature No. DCM/29.6 UK
Welding
Mode
Amps Input at Rated KVA at
Output, 50/60 Hz
Duty Cycle KW
Adaptive Hot Start™for Stick arc
startsautomaticallyincreasesthe
outputamperageatthestartofa
weldshouldthestartrequireit.
Preventstheelectrodefromsticking
andcreatinganinclusion.
DIG controlallowsthearc
characteristicstobechangedfor
specificapplicationsandelectrodes.
LowertheDIGsettingforsmooth
runningelectrodeslikeE7018and
increasetheDIGsettingforstiffer,
morepenetratingelectrodeslike
E6010.
Digial Meters –presetcurrentor
actualwhilewelding.
Max. OpenCircuit Voltage
70V(20V*)
70V(20V*)
Dimensions
Weight
H:245mm
(9-5/8in)
W:145mm
(5-3/4in)
D:380mm
(15in)
6.0kg
(13.2lb.)
Industrial
Most Popular Accessories
•RemoteControls
RCC-14FingertipControl #151086
RCCS-14FingertipControl #043688
RFCS-14HDFootControl #194744
RHC-14HandControl
#129340
•International-StyleConnectors
Note: All STi power sources are equipped
with International-style connectors for
secondary connections. (Power source is
shipped with two 50-mm male plugs for use
with #1 or #2 AWG size cable.)
Dinse50mm(1male)
#042418
Dinse50mm(1male,1female)
#042419
TwecoTerminalAdapter
#042465
Cam-LokTerminalAdapter #042466
Max. OpenCircuit Voltage
Amps Input at Rated Output, 50/60 Hz
380
400
440
KVA
KW
Dimensions
85VDC
13.5
12.8
11.5
8.86
6.51
8.7
8.3
7.5
5.73
4.2
L:460mm
W:190mm
H:345mm
Net
Weight
17kg
(37.5lb.)
TIG
STH 160
See Literature No. DC/27.25 UK
Light Industrial
Must be purchased from ITW Italy
Processes
Inverter-based, DC power source has a simple-to-use operator interface providing only
the necessary controls in a compact machine.
•TIG(GTAW)
•PulsedTIG(GTAW-P)
•Stick(SMAW)
Best-in-class TIG and Stick arc characteristicsforthose
demandingjobs.
Portableintheshoporatthejobsite—at6.0kg(13.2lb)the
shoulderstrapallowstheendusertoeasilymovefromlocation
tolocation.
Built-in pulsing capabilitiesallowtheoperatortoselectfromfour
fixedpulsefrequenciestosatisfytheapplication.
HF startfornon-contactarcstartingthateliminatestungstenor
materialcontamination.
Dual fan technology.Anoptimisedpowersourcecoolingsystem
whichenablesthemachinetooperateatalowertemperature,thus
increasingitsperformanceandlifecycle.
Thermal overload protection with indicator lighthelpsprevent
machinedamageifthedutycycleisexceededorairflowisblocked.
VRD functionisasimpledesignthatreducestheopen-circuit
voltageto20voltswhentheweldingpowersourceisnotinuse.
Digital meter with presetting.Showspresetcurrentbefore
weldingandactualvalueduringwelding.
Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhigh
frequencyortheriskoftungstencontamination.
Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstart
currentfortheapplication.Thecurrentautomaticallyincreasesthe
outputamperageatthestartofaweld.
Adjustable Arc force™prevents sticking.Adjusttheoptimalarc
forcevalue.Adjustablearcforcesupportspositionalweldingby
increasingtheoutputamperage.
Selectable trigger configurationallowstheoperatortochoose
standardor2Ttriggermethod.
Built-in gas solenoideliminatestheneedforabulkytorchwith
gasvalve.
Full-function remote control connectorforpreciseamperage
controlforcriticalweldsonthinmaterials.
Built-in upslope/downslope functionhelpsprovidebetterarc
startsandreducescraters.
Adjustable preflow and postflowgivesoperatorbettercontrolof
thegasparametersaffectingweldzone.
Most Popular Accessories
•P-CASE
#656161007
•StickWeldingKit:3m(10ft)electrode
holderwithcableand3m(10ft)work
clampwithcable
#058066079
•RCCS-6Mremotefingertipcontrol
4m(13ft)
#195184
8m(26ft)
#195503
•RFCS-6Mremotefootcontrol
4m(13ft)
#195183
6m(20ft)
#195504
•RMS-6M8m(26ft)remote
on/offcontrol
#195269
•Dinse-StyleFlowThruAdapter
25mmadapterforTIGtorch
connection
#195234
•6-PinRemotePlug
#217796
*VRD voltage.
Model/
Stock Number
Input
Power
Welding
Amperage Range
STH 160
(#059 016 013), CE
230VAC
Stick
4–150A
230VAC
TIG
4–160A
STH 160 L
(#059 016 021), CE
Rated Welding Output at
40°C (104°F)
Amps Input at
Rated Output,
50/60 Hz
KVA at
Duty Cycle
KW
Max. OpenCircuit Voltage
70V(20V*)
100Aat24.0VDC,100%DutyCycle
20
4.5
2.8
150Aat26.0VDC,25%DutyCycle
30
7.0
4.8
100Aat14.0VDC,100%DutyCycle
13
3.0
2.0
160Aat16.4VDC,20%DutyCycle
22
5.1
3.5
Dimensions
Weight
H:245mm
(9-5/8in.)
W:145mm
(5-3/4in.)
D:380mm
(15in.)
6.0kg
(13.2lb.)
47
Miller recommends
Miller recom m en ds:
ITW Orbital Cutting & Welding
Orbital cutting,
beveling &
welding machines
for high-purity
process piping,
e.g.
Applications,
e.g.
«
orbital (TIG)
welding power
sources and
orbital welding
heads
pharmaceutical,
biotechnology
& chemical
industry
«
food & beverage
industry
«
pipe cutting &
beveling
machines
semiconductor
industry
«
»
aerospace
industry
tube facing
machines
«
»
heating,
ventilation &
air conditioning
industry
«
pipe end prep
machines
«
power
generation
industry
«
The ITW ORBITAL CUTTING & WELDING division with its brands
ORBITALUM TOOLS and E.H. WACHS provides global customers one
source for the finest in pipe & tube cutting, beveling and orbital
welding products.
20160129_Ad_Miller_fullpage_OT.indd 1
WORLDWIDE SALES & SERVICE:
EUROPE, ASIA, AFRICA
& MIDDLE EAST:
Orbitalum Tools GmbH
Josef-Schuettler-Str. 17
78224 Singen, Germany
Tel. +49 (0) 77 31 - 792 0
[email protected]
www.orbitalum.com
NORTH AMERICA:
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069, USA
Tel. +1 847 537 8800
Toll Free 800 323 8185
[email protected]
www.ehwachs.com
15.02.2016 10:46:20
Wireless Remotes
Wireless Remote Foot Control
See Literature
No. AY/6.5
The Wireless Remote Foot Control, designed specifically for TIG welding in manufacturing,
fabrication and plant applications, allows the operator to adjust amperage at the point of use
without being limited to the range of the remote cord.
* Some applications are not suitable for wireless
communication. Keep in mind that the rated range
is subjective, and depends on factors such as
obstructions, frequency interference, transmission
technology, and weather. The figures listed assume
ideal conditions are present.
Model/Stock
Number
Wireless Foot
Control System
(#300 429), CE
Improves productivity and maneuverability by eliminating cord
tangles. Reduces clean up time and work area cord clutter.
Improves safety by eliminating control cord and reducing potential
trip hazard.
Improves reliability by eliminating control cord failure.
Multiple frequency sharing allows up to 20 systems to operate in
a 27.4-m (90-ft) radius with accuracy and precision — and without
delay, system interference, or crosstalk.
Auto On feature extends the battery life up to 250 hours of welding
without turning the pedal on and off.
Easy-to-install receiver plugs directly into the 14-pin receptacle of
Miller machines.
Easily programmable. Control can be quickly and easily paired with
any other Miller 14-pin wireless receiver. (Control is preprogrammed
when purchased with the receiver.)
Easy-Glide Wear Pads™ glide across concrete, making it easy to
reposition the pedal for comfort and speed.
•TIG (GTAW)
•Pulsed TIG (GTAW-P)
Comes Complete With
•Wireless foot control transmitter
•Wireless 14-pin receiver
•Battery box with 3 AA batteries
•4 Easy-Glide Wear Pads™
Suggested Power Sources
•Maxstar® 150 STL/STH*
•Maxstar® 200 SD/DX/LX
•Maxstar® 350/700
•Dynasty® 200 SD/DX
•Dynasty® 350/700
•Syncrowave® 250 DX
•Syncrowave® 350 LX
•PipeWorx™ Welding System (may
require separate kit
*Requires Adapter Cord #300 507.
Note: If your power source is not listed,
visit MillerWelds.com/wireless to check
compatibility.
Most Popular Accessories
•Replacement Easy-Glide Wear Pad™
#248 274 (sold individually)
•Replacement Battery Box #249 297
Power Supply
Battery Life
Rated Range*
Temperature
Radio Frequency
RF Power
Antenna
Weight
Foot Control
(Transmitter)
(3) AA Batteries
250 hrs
27.4 m (90 ft.)
-25°C to +70°C
(-13°F to +158°F)
2.4 Ghz (ISM Band)
<3 mW
Internal
1.4 kg (3 lb.)
w/Batteries
14-Pin Receiver
10–35 V AC or DC
N/A
0.07 kg (0.16 lb.)
See Literature
No. AY/6.6
The Wireless Remote Hand Control, designed for Stick, TIG, MIG and Flux-cored welding,
allows the operator to adjust parameters for different joint configurations, electrodes and
wire types/sizes at the point of use instead of walking back to the machine.
* Some applications are not suitable for wireless
communication. Keep in mind that the rated range
is subjective, and depends on factors such as
obstructions, frequency interference, transmission
technology, and weather. The figures listed assume
ideal conditions are present.
Wireless Hand
Control System
(#300 430), CE
Processes
Component
Wireless Remote Hand Control
Model/Stock
Number
Industrial
Improves productivity by allowing parameter adjustments up to
90 meters (300 ft.) away from welder without returning to the
machine or calling for assistance.
Improves weld quality. Operators can easily adjust their machines to
optimize the parameters for different joint configurations, electrodes,
and wire types and sizes.
Improves safety by eliminating control cord and reducing potential
trip hazard.
Smart Touch™ buttons increase or decrease machine parameters in
1% or 5% increments, for quick and accurate adjustments.
Multiple frequency sharing allows up to 20 systems to operate in
a 27.4 m (90-ft) radius with accuracy and precision — and without
delay, system interference, or crosstalk.
Easy-to-install receiver plugs directly into the 14-pin receptacle of
Miller machines.
Easily programmable. Control can be quickly and easily paired with
any other Miller 14-pin wireless receiver.
Digital meter display allows presetting percentage of machine output
before welding, and viewing amperage and voltage while welding.
High-visibility color makes hand control easy to locate on the job site.
Industrial
Processes
•TIG (GTAW)
•Pulsed TIG (GTAW-P)
•Stick (SMAW)
•MIG (GMAW)*
•Flux-cored (FCAW)*
*Only with voltage-sensing feeder.
Comes Complete With
•Wireless hand control transmitter
•Wireless 14-pin receiver
•Battery box with 3 AA batteries
•Belt clip
Suggested Power Sources
•Gold Star® Series
•CST™ 280
•Maxstar® (except STR)
•Dynasty®
•Dimension™ Series
•XMT® Series (except VS)
•Trailblazer®
•Big Blue® 300 Pro
•Big Blue® 350X PipePro®
•Big Blue® Eco Pro
Note: If your power source is not listed,visit
MillerWelds.com/wireless to check
compatibility.
Most Popular Accessories
•Replacement Belt Clip
•Replacement Battery Box
#249 233
#249 297
Component
Power Supply
Battery Life
Rated Range*
Temperature
Radio Frequency
RF Power
Antenna
Weight
Hand Control
(Transmitter)
(3) AA Batteries
250 hrs
91 m (300 ft.)
-25°C to +70°C
(-13°F to +158°F)
2.4 Ghz (ISM Band)
<3 mW
Internal
.27 kg (0.6 lb.)
w/Batteries
14-Pin Receiver
10–35 V AC or DC
N/A
0.07 kg (0.16 lb.)
49
Engine Driven
Blue Star 185
Light Industrial
®
See Literature No. ED/2.5
Processes
Reliable outdoor portable power! Great for farm, ranch, maintenance, construction
and hobbyist.
Compact and portable,itssmallfootprint
useslittletruckspace.Optionalrunninggear
alsomakestheBlueStarone-manportable.
Stick and TIG capable.
Accu-Rated™peak generator power is
usableformaximumgeneratorloadssuch
asplasmacutting,Millermatic®MIGwelders
andmotorstarting.
Includes electric start, 120 VAC GFCI and
240 VAC receptacles, 6.25-gallon fuel
capacity, auto-idle and engine hour meter.
All engine
controls on front
panel, lighter
weight, more
power and greater
fuel capacity!
Stock Number
(#907 664) Kohler
Welding
Mode
Welding
Process
Amperage
Range
CC/DC
(Stick/TIG)
DCStick/TIG
60-195
Rated Output at 40° C (104° F)
Single-Phase Generator
Power at 40° C (104° F)
185Aat25V,20%DutyCycle
150Aat25V,100%DutyCycle
Peak:6500watts
Continuous:6200watts
•Stick(SMAW)
•TIG(GTAW)
Gasoline Engine
Kohler CH440:
13.4HPat3600RPM
One-cylinder,four-cycle,OHV,air-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
•LiftingEye
•RunningGear
•ProtectiveCover
#195353
#301246
#301245
Dimensions
Net Weight
H:629mm(24.75in.)
W:524mm(20.625in.)
D:794mm(31.25in.)
134kg
(296lb.)
®
™ /Trailblazer
Bobcat
: Which
isfor
right
Bobcat
/Trailblazer®: Which
is right
you?for you?
™
Trailblazer®
Bobcat™
Gas Model
Comparison
The most popular welder/generator:
The best performer in the industry:
price point
• Cost-effective
for Stick and Flux-Cored welding
• Good
generator power
• Standalone
• Rugged and powerful performance
welder’s choice
• Professional
weld and generator power
• Independent
fuel efficiency and quiet operation
• Exceptional
• Unbeatable arc performance
Sound Levels (at 23 feet)
Bobcat 225
At Maximum Load/At 150 Amps
73.5 dB/72 dB
72.5 dB/72 dB
73.5 dB/65 dB
73.5 dB/65 dB
up to 25 percent less noise
up to 33 percent less noise
up to 68 percent less noise
up to 68 percent less noise
Good
Very good
Excellent
Excellent
13 hours
13/15.5 hours with EFI
Up to 19.5 hours with options
Up to 19.5 hours with options
Good
Good/Very good with EFI
Excellent
Excellent
Gasoline
Gasoline or LP
Gasoline or LP
Gasoline
Compared to Previous Model
Sound Quality
UPGRADE
Bobcat 250
UPGRADE
Trailblazer 275
UPGRADE
Trailblazer 325
Fuel System
Typical Runtime per 12 Gallon Tank
Efficiency
Type
Delivery
Carburetor
Carburetor or
available
Carburetor
Carburetor or
available
Generator
Watts
11,000
11,000/12,000 with EFI
12,000/11,000 with LP
12,000
Clean Power Quality
Very good/Excellent
Very good/Excellent
Excellent
Excellent
Power While Welding
Fair/Good
With voltage control
set near maximum
Good
Easier to fine-tune with arc
voltage control near maximum
N/A
N/A
Excel™ Power Generator
(120 V, 60 Hz at all Engine Speeds)
Smart-Cor ™ delivers excellent independent Smart-Cor ™ delivers excellent independent
weld and generator power with no
weld and generator power with no
interaction between tools and welding arc interaction between tools and welding arc
N/A
available
Weld Performance
Stick
Good/Very good
Very good
Excellent
Excellent
Fair (.035 in.)
Good (.035–1/16 in.)
Excellent (.023–1/16 in.)
Excellent (.023–5/64 in.)
Fair/Good
(add WC-115A with contactor)
Very good
(add WC-115A with contactor)
Excellent
(add WC-24)
Excellent
(add WC-24)
DC TIG (Steel)
Good
Very good
Excellent
Excellent
Pulsed DC TIG
(Thin Metal, Out of Position)
N/A
N/A
Yes
Yes
70–150 amps (TIG: add
HF-251D-1 and contactor kit)
40–250 amps (TIG: add
HF-251D-1 and contactor kit)
Add Dynasty®
Add Dynasty®
N/A
Good/Very good
Carbons: Rated 3/16 in.
Very good
Carbons: Rated 3/16 in.
Very good
Carbons: Rated 3/16 in., Capable 1/4 in.
MIG — Wire (Solid/FCAW), Steel
MIG — Wire, Aluminum w/Spool Gun
AC Weld
Carbon Arc Gouging
Key Features
Digital Meters with SunVision™
N/A
N/A
Yes
Yes
Hours/Oil change
Hours/Oil change/Fuel
Hours/Oil change/Fuel/RPMs
Hours/Oil change/Fuel/RPMs
Battery Charge/Jump Start
N/A
N/A
N/A
12/24-volt available
14-pin Receptacle
N/A
N/A
Yes
Yes
Maintenance Displays
50
Engine Driven
Bobcat Series
™
Gas, LP and Diesel
Bobcat engine-driven
welder/generators
are the top selling in
their class because
they are engineered
to be reliable,
powerful and durable.
Their multiprocess
capabilities make
them ideal for maintenance trucks where reduced size and
weight are essential.
Bobcat 250 EFI shown
Cleaner and stronger generator
power
11,000 watts (12,000 on Bobcat 250 with
EFI) of clean, truly usable generator power
that is Accu-Rated™, not inflated — tested
to deliver uninterrupted peak output for a
minimum of 30 seconds for big loads, so
you can get more jobs done.
Advanced generator technology virtually
eliminates power spikes and other electrical
imperfections so welds are cleaner and
jobsite tools can run without interruption,
maximizing quality, productivity and profit.
Bobcat
Competitor
Waveform Comparison
Fewer refueling trips
Large 12-gallon fuel capacity means extended runtimes and
less refueling.
Versatile AC and DC welding
Provides AC and DC welding output for greater versatility and
quality welds on all types of metals. DC is smooth and easy to
run while AC stick is used when arc blow occurs.
More portable, uses less
truck space
Smaller and lighter — 17 percent
less cubic space and weighing up to
100 pounds less than the competition
— means moving Bobcat welder/
generators is faster and easier, for
maximum productivity. And because
they take up less space, they let work
trucks carry more equipment and
gear so your work crews can meet
weight limits and be ready for anything.
Easier maintenance
Easy-to-read front panel maintenance displays show engine hours
and hours left before an oil change is due. This intuitive design makes
maintenance fast and easy.
• Oil checks from the top by the front panel
• Toolless panels that allow for quick access
• Single-side fuel fill and oil drain/filter
51
Engine Driven
Bobcat™ 225 (Gas)
Industrial
See Literature No. ED/4.4
Cost-effective, multiprocess welder/generator primarily used for stick welding. Great for
farm, ranch, maintenance/repair and as a stand-alone generator.
Processes
•AC/DCStick(SMAW)
•MIG(GMAW)1
•Flux-cored(FCAW)1
•AC2/DCTIG(GTAW)
•Aircarbonarccuttingandgouging
(CAC-A)3(rated4.8mm[3/16in.]
carbons)
1
With voltage-sensing feeder only.
2
With Dynasty® 210 Series or HF-251
(non-critical).
3
Bobcat 250 models only.
Features three DC stick/TIG controls, one AC stick TIG control
and one wire rangeforoutputcontrol.Stickrangesdesigned
for2.4,3.2and4mm(3/32,1/8and5/32in.).Veryeasytoset.
Bobcat™ 3 Phase (Gas)
See Literature No. ED/4.33
Designed for farm and ranch owners in need of single- and three-phase power to run 480-volt
three-phase pivot irrigation systems or to provide backup power for home, farm and/or ranch.
Bobcat™ 250 (Gas, LP or Diesel)
See Literature No. ED/4.4 (Gas/LP) and ED/4.34 (Diesel)
Multiprocess engine-driven welder/generator capable of carbon arc gouging
features a larger stabilizer for less spatter and smoother arc. Ideal welder/
generator for maintenance/repair, construction, farm/ranch or as a stand-alone generator.
Convenient front panel fuel gauge.
More precise amperage settings with wider rangeforoptimal
stick/flux-coredwelding.
Features four AC/DC stick/TIG controls and two wire rangesfor
outputcontrol.Stickrangesdesignedfor2.4,3.2,4and4.8mm
(3/32,1/8,5/32and3/16in.).Veryeasytoset.
Gasoline
*Recommended for operation at altitudes above 5,000 feet.
Stock Number
Bobcat 225
(#907 498 001)Kohler
(#907 498)KohlerwithGFCI
Process
Amp/Volt
Ranges
Rated Output at 40°C (104°F)
Generator Power 40°C (104°F)
Net Weight
CC/AC
Stick/TIG
70–150A
150Aat25V,100%DutyCycle
CC/DC
Stick/TIG
50–225A
225Aat25V,100%DutyCycle
Single-phase
Peak:11,000watts
Continuous:9,500watts
220kg
(485lb.)
CV/DC
MIG/FCAW
19–28V
200Aat20V,100%DutyCycle
CC/AC
Stick/TIG
50–200A
200Aat25V,100%DutyCycle
CC/DC
Stick/TIG
50–210A
210Aat25V,100%DutyCycle
Single-phase/three-phase
Peak:11,000watts
Continuous:
9,500watts/10,000watts
225kg
(495lb.)
Single-phase
Peak:11,000watts
Continuous:9,500watts
EFI Model
Peak: 12,000 watts
Continuous: 10,500 watts
227kg
(501lb.)
Single-phase
Peak:11,000watts
Continuous:9,500watts
289kg
(638lb.)
(#907 505)KohlerwithGFCI
MIG/FCAW
19–28V
200Aat20V,100%DutyCycle
Bobcat 250
CC/AC
(#907 500 001)Kohler
(#907 500)KohlerwithGFCI
(#907 500 002)Kohlerwithelectric
CC/DC
fuelpump*
(#907 502)EFIKohler
(#907 504)LPKohlerwithGFCI
CV/DC
(order Hose and LP tank mounting
assembly #300 917 separately)
Stick/TIG
40–250A
40–275Aw/EFI
250Aat25V,60%DutyCycle
225Aat25V,100%DutyCycle
Stick/TIG
40–250A
40–275Aw/EFI
250Aat25V,100%DutyCycle
MIG/FCAW
17–28V
275Aat25V,60%DutyCycle
250Aat25V,100%DutyCycle
(#907 565 001)Kubota
(#907 565)KubotawithGFCI
CC/AC
CC/DC
Stick/TIG
40–275A
250Aat25V,100%DutyCycle
CV/DC
MIG/FCAW
17–28V
275Aat25V,60%DutyCycle
250Aat28V,100%DutyCycle
Diesel
Gas or LP
CV/DC
52
•SuitCase®X-TREME™Feeders
•Dynasty®210Series
•Spectrum®625X-TREME™
•Multi-TerrainRunningGear
•Off-RoadRunningGear
•ProtectiveCagewithCableHolders
•HoseandLPTankMountingAssembly
•RemoteOilDrain/FilterKits
•All-PurposeRunningGear
•FullKVAAdapterCord
#300517
•ProtectiveCover
•HWY-1000Trailer
#195013
•GFCIPanelMount120VACDuplexKit
#300975
•ElectricFuelPumpKit*
(gasmodelsonly)
#300976
•SparkArrestorKit(gasmodelsonly) #300924
Welding
Mode
Bobcat
3 Phase
Bobcat 250
Diesel
Gas: Kohler CH730
23.5hpat3,600rpm
EFI Gas: Kohler ECH730
23hpat3,600rpm
LP: Kohler CH730
LiquidwithdrawalLPsystem
21.5hpat3,600rpm
V-twin-cylinder,four-cycle,overhead
valve,industrial,air-cooled
EPA Tier 4 Final Diesel: Kubota D722
19hpat3,600rpm
Three-cylinder,industrial,liquid-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
Add optional electronic fuel injection (EFI) —
improved fuel efficiency for maximum productivity and profitability
AddingEFI toyourBobcat250welder/generatorprovidesmultiplebenefits.WithEFIyou’llgetfaster,more
reliablestartsinanyweather—nochokeadjustmentsneeded.EFI-equippedBobcat250machinesarealsoup
to42percentmorefuelefficientthanstandardcarburetedmodels,improvingprofitability.Plus,refuelingless
frequentlymeansyou’llspendmoreofyourtimewelding,improvingproductivity.
Model
Engines
Engine Driven
Trailblazer Series
®
Gas, LP and Diesel
See Literature No. ED/4.75 (Gas/LP) and ED/4.8 (Diesel)
Trailblazer welder/generators deliver unbeatable arc
performance providing the smoothest, most stable arc
in the industry. The Trailblazer exclusive Auto-Speed™
technology delivers superior runtimes, increased fuel
efficiency, and improved welder/generator performance.
Trailblazer325EFIshown
Unbeatable arc performance
Wide amperage output with better welding deposition rates
meansyoucangetjobsdonefaster,savingtimeandmoney.
TheTrailblazeralsohasprecisearccontrol,whichallowsyou
tofine-tunethearctomatchyourpersonalpreferencesand
quicklydialintheperfectparameterstooptimizeweldquality
andmaximizeproductivityacrossavarietyofapplicationsand
weldingprocesses.
Cleaner and stronger generator power
Combines a 25 hp engine and 12,000 watts of clean, truly
usable generator power thatisAccu-Rated™,notinflated—
testedtodeliveruninterruptedpeakoutputforaminimumof
30secondsforbigloads,soyoucangetmorejobsdone.
Maximum cost savings
Less money spent on fuel meansmoreprofitforyou.Every
Trailblazerwelder/generatorhasfuel-savingAuto-Speed
technology—addoptionalExcel™powerandEFItosave
evenmoreonfuelcostsandenjoyacombinationofadvanced,
profit-enhancingfeaturesthatareonlyavailableonaTrailblazer
welder/generator.
Safer, more productive
jobsites
Quieter jobsites aresaferand
moreproductivebecausework
crewscancommunicateeasier,
andworkcanstartearlierand
endlater—eveninnoisesensitiveareas.
Auto-Speed technology
Get the welding power you need — plus reduced fuel consumption and
lower noise levels foramore-profitable,saferjobsite.Unlikecompetitive
machinesthatoperateat3,600rpm(max)underanyload,Miller-exclusive
Auto-Speedtechnologyrespondstoweldrequirementsbyautomatically
adjustingenginespeedtooneoffourrpmlevelssotheengineneverworks
harderthannecessary.Refuelingtimeandoperatingcostsarereduced,which
meansmoreproductivityandprofitability.Auto-Speedtechnology—available
onlyfromMiller.
Welding at idle speed
Welding below
150 A
2,400
RPM
Welding between
151–210 A
2,800
RPM
Welding between
211–250 A
3,200
RPM
Welding above
250 A
3,600
RPM
Auto-Speed™ in XX18 mode
Auto-Speed™inXX18mode
Fewer refueling trips
Spend more time working and less time refueling. OnlyTrailblazerwelder/
generatorsprovideAuto-Speedtechnology,plusExcelpowerandelectronic
fuelinjection(EFI)options,todelivermaximumruntime.
More portable, uses less truck space
Smaller and lighter —17percentlesscubic
spaceand10percentlessmachineweight
thanthecompetition—meansmoving
Trailblazerwelder/generatorsisfasterand
easier,formaximumproductivity.
53
Engine Driven
Options to Maximize Your Trailblazer 325 Performance
Heavy Industrial
Excel™ power
Processes
Unlikecompetitivemachinesthatprovideauxiliarypoweronlyat
3,600rpm(max),Excelpowerdeliversafull2,400watts(20A)
of120-voltinverter-based,puresinewavepoweratallspeeds,
includingidle.WithExcelpoweryoucanoperatejobsitetools
likegrindersatquiet,fuel-savingspeeds.
RefuelingtimeandoperatingcostsarereducedwithExcel
power,whichmeansmoreproductivityandprofitability.Plus
everyoneonthejobsitegetsabetterworkingenvironment
becausenoiselevelsandexhaustemissionsarelowered.Excel
power—availableonlyfromMiller.
•Stick(SMAW)
•MIG(GMAW)1
•Flux-cored(FCAW)1
•DCTIG/PulsedTIG(GTAW/GTAW-P)2
•Aircarbonarccuttingandgouging
(CAC-A)(rated4.8mm[3/16in.]
carbons,capable6.4mm[1/4in.]
carbons)
1
With wire feeder.
2
Two-piece TIG torch recommended.
Based on generator-only use for total runtime.
EFI (gas models)
AddingEFItoyourTrailblazerwelder/
generatoraddsmultiplebenefits.WithEFI,
you’llgetfaster,more-reliablestartsinany
weather—nochokeadjustmentsneeded.
EFI-equippedTrailblazermachinesarealsoup
to40percentmorefuelefficientthanstandard
carburetedmodels,improvingprofitability.
Plus,refuelinglessfrequentlymeansyou’ll
spendmoreofyourtimewelding,improving
productivity.
AddExcelpowertoyourTrailblazerwithEFI,
andyou’llhavethemostfuel-efficientcompact
welder/generatoravailable.
Carbureted
models
+6
15
HOURS
HOURS
OF RUNTIME
Trailblazer 325
with EFI & Excel power
21
HOURS
OF RUNTIME
Auto-Speed technology
Auto-Speed technology
Electronic Fuel Injection (EFI)
Electronic Fuel Injection (EFI)
Excel power
Excel power
Based on typical usage — 150 amps welding 40% of the time; 20 amps
generator power 30% of the time; and idling without load 30% of the time.
Battery charge/jump start (gas models)
Reducedowntimewithbatterycharge/jumpstartcapability.
Designedandrecommendedformechanicsoranyoneelse
responsibleforafleetoftrucksorequipment.Byusingyour
Trailblazertochargedeadbatteriesorjumpastubbornengine,
you’llkeepyourcrewworkingandthefleetupandrunning.
Note: Battery charge/jump cables (#300 422) must be ordered
separately.
Engines
Gas: Kohler CH730
23.5hpat3,600rpm
EFI Gas: Kohler ECH730
23hpat3,600rpm
LP: Kohler CH730
LiquidwithdrawalLPsystem
21.5hpat3,600rpm
V-twin-cylinder,four-cycle,overhead
valve,industrial,air-cooled
EPA Tier 4 Final Diesel: Kubota D902
24.8hpat3,600rpm
Three-cylinder,industrial,liquid-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
•Spoolmatic®30A/WC-24Control #130831/#137549
•SuitCase®X-TREME™12VS
•Dynasty®Series
•Spectrum®625X-TREME™
•Multi-TerrainRunningGear
•Off-RoadRunningGear
•ProtectiveCagewithCableHolders
•HoseandLPTankMountingAssembly
•All-PurposeRunningGear
•FullKVAAdapterCord
#300517
•ProtectiveCover
•HWY-1000Trailer
#195013
•ElectricFuelPumpKit(gasmodels
only)
#300976
Recommendedforoperationat
altitudesabove5,000feet.
•7.6m(25ft.)BatteryCharge/Jump
Cableswithplug(forTrailblazer325
EFI#907512002only)
#300422
Gas or LP
*Recommended for operation at altitudes above 5,000 feet.
Amp/Volt
Ranges
Rated Output at
40°C (104°F)
Single-Phase Generator
Power 40°C (104°F)
Net
Weight
(#907 506 001) Kohler
(#907 506) KohlerwithGFCI
(#907 691) LP KohlerwithExcelpowerandGFCI
(order hose and LP tank mounting assembly
#300 917 separately)
CC/DC
Stick/TIG
10–275A
275Aat28V,
100%DutyCycle
208kg
(459lb.)
CV/DC
MIG/FCAW
10–35V
275Aat28V,
100%DutyCycle
(#907 510 001) Kohler
(#907 510)KohlerwithGFCI
(#907 510 002) Kohlerw/electricfuelpump*
(#907 512) EFIKohler
(#907 512 001) EFIKohlerwithExcelpower
(#907 512 002) EFIKohlerwithExcel
powerandbatterycharge/jumpstart
(#907 512 003)EFIKohlerw/ExcelpowerandGFCI
CC/DC
Stick/TIG
10–325A
325Aat28V,
100%DutyCycle
Peak:
12,000watts
11,000watts(LP)
Continuous:
10,500watts
9,500watts(LP)
Excel Power (optional)
2,400 watts
20Aat120V,60Hzpure
generatorpoweratidle
speedandwhilewelding
CV/DC
MIG/FCAW
10–35V
325Aat28V,
100%DutyCycle
(#907 566 001)Kubota
(#907 566)KubotawithGFCI
(#907 566 002) KubotawithExcelpower
(#907 566 005) KubotawithGFCIInt’lreceptacles
CC/DC
Stick/TIG
10–325A
325Aat33V,
100%DutyCycle
CV/DC
MIG/FCAW
10–35V
325Aat33V,
100%DutyCycle
Trailblazer
275
Gasoline
Diesel
Process
Stock Number
Trailblazer
325
54
Welding
Mode
Model
Trailblazer
325 Diesel
209kg
(460lb.)
281kg
(620lb.)
Engine Driven
Trailblazer 302 Air Pak
®
Heavy Industrial
™
See Literature No. ED/4.78
Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess
weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for
jobsite tools, and battery charge/jump start.
Weld Power
Generator Power
•AC/DCStick(SMAW)
•MIG(GMAW)1
•Flux-cored(FCAW)1
•AC2/DC3TIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]
carbons,capable6.4mm
[1/4in.]carbonsusingintegrated
aircompressor)
•BatteryCharger/JumpStart
1
With wire feeder.
2
With Dynasty® 200 Series or HF-251
(non-critical).
3
Two-piece TIG torch recommended.
Gasoline Engine
Strongest combined generator/compressor power
• Deliversanindustry-leading13,000wattsof
peakgeneratorpowerindependentofweld
settings—enoughtopoweraSpectrum®875
plasmacutter,andprovideairforplasmacutting
atthesametime(rated15.9mm[5/8-inch]
mildsteel).
Four tools in one
• Professionalweldingperformanceinall
processeswiththebestweldingarcinitsclass
• 13,000-wattgenerator
• 31CFMrotaryscrewaircompressor
• 12-/24-voltbatterycharger/jumpstarter
Superior arc performance
• Presetdigsettingsoptimizedforthemajorityof
Stickweldingapplications
• BestinclassWirearcperformance
• TwoLift-Arc™TIGmodesidealformostDC
TIGapplications
Battery charge/jump start
• Providesselectable12-or24-voltbattery
chargingcapability
• Providesupto450ampsofbatteryjumpstartingcapability
• Convenientfrontpanelbatterycharger/jump
starteraccess
Processes
Kohler CH750:30HPat3600RPM
V-twin-cylinder,four-cycle,overhead
valve,industrial,air-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
•SuitCase®X-TREME™12VSWire
Feeder
•Spoolmatic®30AAluminumSpool
Gun/WC-24Control
#130831/#137549
•Spectrum®625X-TREME™
#907531
•ProtectiveCover
#300379
•AdapterCord,FullKVA
#300517
•7.6m(25-ft.)BatteryCharge/Jump
CableswithPlug
#300422
Air Compressor
Rotary screw air compressor
• Deliversupto31CFMand160PSIofairwithno
storagetank
• Runsmanytoolsatidlespeed
• Gives100percentdeliverableair
• CompressoriswarrantedbyMillerforthreeyears
• Airoutputsratedatanindustryhigh40°C(104°F)
• Frontpanelairpressureadjustment(80to160PSI)
• Screwcompressorisdesignedformorethan
30,000hoursofoperation
• Automaticoverpressureshutdownwithindication
*Additional models are available – visit MillerWelds.com or your distributor.
**Battery charge/jump cables (#300 422) must be ordered separately.
Gasoline
Stock Number*
(#907 549-001**)Kohler
(#907 549**)KohlerwithGFCI
andElectricFuelPump
(#907 549-003**)Kohlerwith
GFCI,Cooler/Separatorand
ElectricFuelPump
Air
Compressor
ByMiller
Welding
Mode
Process
Amperage/
Voltage Ranges
Rated Weld Output
at 32 V 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
CC/DC
Stick/TIG
10-300A
280Aat100%DutyCycle
CV/DC
MIG/FCAW
13-35V,350A
300Aat100%DutyCycle
350Aat60%DutyCycle
Peak:13,000watts
Continuous:11,000watts
CC/AC
TIG/Stick
10-225A
200Aat60%DutyCycle
Net
Weight
Dimensions
H:711mm(28in.)
H:876mm(34.5in.)totop
ofexhaust
W:508mm(20in.)
D:1514mm(59.625in.)
350kg
(771lb.)
Features
Free Air Delivery
at 3600 RPM
Free Air Delivery
at 3000 RPM
Free Air Delivery
at 2400 RPM (Idle)
Working Pressure
Constant
Duty
Cycle
Oil
Capacity
Rotaryscrewwithelectricclutchforon/off.Oilchange
intervals500hours.Lifeexpectancy30,000hours.
0.88m3/min.
(31CFM)
0.79m3/min.
(28CFM)
0.62m3/min.
(22CFM)
80–160PSIG
100%
1.7L
(1.75qt.)
55
Engine Driven
Big Blue 350X PipePro
®
Heavy Industrial
®
Designed exclusively for transmission pipeline work, the system offers a complete welding
solution. With Stick welding capabilities — as well as MIG/FCAW welding capabilities to meet
high-strength steel requirements — it is ideal for the most demanding pipeline jobs.
Bernard™ PipePro Dura-Flux™
• Featuresalightweight,rotatableHi-Viz™neckthat
matchestheSuitCaseX-TREMEHDperformance,
resultinginoptimalarccharacteristics.
• Powercablewithinternaltriggerleadsprovides
betterweld-jointaccess.
• Replaceablelinermakesmaintenancesimple.
• Comfortablehandlewithdualscheduleswitch
optimizeswirefeedspeedandreducesuserfatigue.
Hobart Brothers Fabshield® 79T8/79T8Ni2
• Self-shieldedflux-coredtubularwiresspecifically
designedfortransmissionpipelineapplications.
• Fast-freezing,easy-to-removeslagdecreasestime
spentclearingweldbeads.
• All-positionwelding,excellentvertical-down
performance,reducesfatigueandweldcycletime.
• Four10-lbvacuum-packedspoolsperjobsitefriendlybucket,490kg(1080lb)perpallet.
• Idealformultipassweldingondeep-groovepipe
weldbuttjoints.
• 79T8typicalapplicationsareonX70gradepipeand
below.
• 79T8Ni2typicalapplicationsareonX80gradepipe.
Model/Stock Number
Big Blue 350X PipePro Engine Drive only
(#907 527)Mitsubishi
Miller SuitCase X-TREME™ 8HD
• Voltage-sensing,heavy-dutywirefeederfeatures
numerousperformance-drivenbenefits.
• High-torquemotorcanhandlelargeorsmalldiameter
flux-coredwireswithease.
• Improvedmotorcontrolallowsforincredibleprecision
andarccontrol.
• DualscheduleoperationwhenconnectedtoPipePro
Dura-Fluxgun,fixed12%reductioninwirefeedin
ScheduleB.
®
Miller Wireless Remote Hand Control
• Completelycordlessdesignincreasesproject
productivity,savesmoneyandimprovesoperator
safety.
• Extendsremoteweldingcontrolrangeto91.4m
(300ft.)forjobsitemobility.
• Eliminatescostlycordfailures.
• Improvesweldqualitywithpreciseoperatorcontrol.
• Beltclipkeepstheremotesecureandaccessible.
Welding
Mode
Process
Amp/Volt
Ranges
CC/DC
TIG
CV/DC
Model/Stock Number
Input Power
SuitCase X-TREME 8HD
(#300 877)
Operatesonopencircuitvoltageand
arcvoltage:14-48
VDC/110Max.OCV
56
Miller Big Blue 350X PipePro
• Easyarcstartsandbetterarccontrolprovideimproved
arcperformancetoproducemoreconsistentwelds.
• EnhancedMIG/FCAWarccontrolforbestinclass
performance.
• Quieter—40%lessnoiseimprovesworksite
communicationandsafety.
• TheVault—ultimatecontrolboardreliability.Asealed
aluminumcaseprotectsthecircuitboardfromdust,
dirt,moistureandheat.
• 12,000wattsofpeaksingle-phaseauxiliarypower
runsmultiplejobsitetools.
• Compactsizeandweightoptimizestruckspace.
• 20%greaterfuelefficiency.
• AutoRemoteSense™(ARS)—eliminatesconfusion
ofaremote/panelswitch.
• LINE-X®coveristoughtoprovidesuperiorimpact,
corrosionandabrasionprotection.
• Optionalstainlesssteelpackageavailable.
• CSA,IECandNEMAcompliant.
Rated Output at 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
20-400A
400Aat26V,40%DutyCycle
350Aat24V,100%DutyCycle
Peak:12,000watts
Continuous:10,000watts
Stick
20-400A
350Aat34V,60%DutyCycle
325Aat33V,100%DutyCycle
MIG
14-40V
350Aat31.5V,100%DutyCycle
Input Welding
Circuit Rating
330Aat60%
DutyCycle
Wire Feed Speed
Wire Type and
Diameter Capacity
Low Range0.65-5.2m/min Solid Wire
(25-200IPM)
High Range4.5-19.8m/min Flux-cored
(175-780IPM)dependent
onarcvoltage
0.6-1.6mm
(.023-.062in.)
0.8-2.0mm
(.030-.078in.)
Processes
•Stick(SMAW)•MIG(GMAW)
•Flux-cored(FCAW)•TIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated6.4mm[1/4in.]
carbons)
Diesel Engine
Mitsubishi S4L2:24.7HPat1800RPM
Four-cylinder,industrial,liquid-cooled
Note: Engine is warranted separately by
engine manufacturer.
Big Blue 350X PipePro System
Consists Of (ordered separately)
•BigBlue®350XPipePro®engine
drive
•SuitCase®X-TREME™8HD
wirefeeder
#300594-003
•WirelessRemoteHandControland
14-pinreceiver
#300430
•WirelessAntennaKit
#300749
•Bernard™PipePro®Dura-Flux™gun
with3m(10ft)cable
with1.6mm(1/16in.)liner #301011
•HobartBrothersFabshield®
1.6mm(1/16in.)79T8
1.6mm(1/16in.)79T8Ni2
2.0mm(5/64in.)79T8
2.0mm(5/64in.)79T8Ni2
#S228519-V32
#S228819-V32
#S228525-V32
#S228825-V32
Most Popular Accessories
Big Blue 350X PipePro
•1-PhaseFullKVAPlugKit #119172
•EngineFilterKit
#244711
(includesair,oilandfuelfilters)
SuitCase X-TREME 8HD Feeder
•V-KnurledDriveRolls
1.6mm(1/16in.)
2.0mm(5/64in.)
#079609
#079610
PipePro Dura-Flux Gun
•QuikTip™ContactTips
1.6mm(1/16in.)
#T1116
2.0mm(5/64in.)
#T1564
•Hi-Viz™QuikTip™Insulator
#7010062
•Neck(70°xR2in)
#7010068
•NeckLiner
1.6mm(1/16in.)
#QJL-116
2.0mm(5/64in.)
#QJL-564
•CableLiner
1.6mm(1/16in.)
#44215
2.0mm(5/64in.)
#44315
Max. Spool
Size Capacity
Dimensions
Net Weight
Caterpillar
H:813mm(32in.)
W:667mm(26-1/4in.) 470kg
(1037lb.)
D:1422mm(56in.)
Mitsubishi
462kg
(1018lb.)
Dimensions
Net
Weight
203mm(8in.), H:324mm(12-3/4in.) 14kg
6.4kg(14lb.)
W:184mm(7-1/4in.) (30lb.)
D:457mm(18in.)
Engine Driven
Big Blue 400X Pro
Heavy Industrial
®
See Literature No. ED/5.7
Processes
Clean, quiet and reliable low-speed diesel is more efficient than ever before.
Ideal for construction, piping and fleet use.
Diesel
400-amp output now available in a compact package.
Providesupto400ampsat100percentdutycycle.
The Vault—ultimate control board reliability.Asealed
aluminumcaseprotectsthecircuitboardfromdust,dirt,
moistureandheat.
Low OCV Stick (VRD) forimprovedoperatorsafety
withoutcompromisingarcstarts.
Tailored arc control (DIG)allowsarccharacteristicstobe
changedforspecificapplicationsandelectrodes.Smooth
running7018orstiffer,morepenetrating6010.
Quiet operation. Only71.6decibels(96Lwa)underfull
load.Improvesjobsitecommunicationandsafety.
CE, CSA, IEC and NEMA compliant.
Standard features includedigitalweldmeters,autoidle,
120-voltblockheaterandoutputcontactorcontrol.
Stock Number
(#907 631)Kubota, CE
(#907 630)CAT, CE
Welding
Mode
Process
Amp/Volt
Ranges
Rated Output
at 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
CC/DC
TIG/Stick
20–400A
CV/DC
MIG/FCAW
14–40V
300Aat32V,100%DutyCycle
350Aat27V,100%DutyCycle
400Aat24V,100%DutyCycle
Peak:12,000watts
Continuous:10,000watts
Big Blue 500X Pro
Four-cylinder,industrial,liquid-cooled
CAT C1.5:21.7HPat1800RPM
Three-cylinder,industrial,liquid-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
•SuitCase®Feeders
•Dynasty®200Series
•Spectrum®875
•ProtectiveCover
#195301
Ship Weight
Kubota:454kg(1000lb.)
CAT:481kg(1060lb.)
Heavy Industrial
See Literature No. ED/11.0
Meter maintenance displays:
• Oilpressure
• Coolanttemperature
• Batteryvoltmeter
Infinite arc control allowsthearc
characteristicstobechangedforspecific
applicationsinStick,MIGandFCAW.
Low OCV Stick (VRD)forimproved
operatorsafetywithoutcompromising
arcstarts.
CSA, IEC and NEMA compliant.
Perkins-poweredmodelsareCE
approved.
Deluxe model addsapolarityreversing
switchandavandalismlockout(protects
controlpanelandreceptacles,seephoto
atright).
Diesel
Kubota V1505:20.2HPat1800RPM
Dimensions
Clean, quiet, multiprocess machines designed to give welders the output needed for
heavy-duty applications on construction and fabrication sites.
International Style Receptacles
(#907 603)Deutz
(#907 603 001)DeutzDeluxe
(#907 602)Perkins,CE
(#907 602 001) PerkinsDeluxe
US Style Receptacles
(#907 635) Deutz
(#907 635 001)DeutzDeluxe
Diesel Engine
H:813mm(32in.)
W:667mm(26.25in.)
D:1422mm(56in.)
®
Stock Number
•Stick(SMAW)•MIG(GMAW)
•Flux-cored(FCAW)•TIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16-in.]
carbons)
Processes
•Stick(SMAW)•MIG(GMAW)
•Flux-cored(FCAW)•DCTIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated9.5mm[3/8-in.]
carbons)
Diesel Engine
Perkins 404D.22:
32.6HPat1800RPM
Four-cylinder,industrial,liquid-cooled
Deutz D2011L03:
32HPat1800RPM
Three-cylinder,industrial,air/oil-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
•ProtectiveCover
#194683
•HWY-224Trailer
#043805
•WirelessRemoteHandControl/
WirelessAntennaKit
#300430/#300749
•SparkArrestorKit
#195012
Welding
Mode
Process
Amp/Volt
Ranges
Rated Output
at 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
CC/DC
TIG/Stick
20–500A
CV/DC
MIG/FCAW 14–40V
400Aat36V,100%DutyCycle
450Aat38V,60%DutyCycle
500Aat38V,40%DutyCycle
Three-phase
Peak:21,000watts
Continuous:15,000watts
Single-phase
Peak:15,000watts
Continuous:12,000watts
Dimensions
H:1067mm(42in.)
W:724mm(28.5in.)
D:1654mm(65.125in.)
Ship
Weight
728kg
(1601lb.)
57
Engine Driven
Big Blue 500 X and 600 X
Heavy Industrial
®
See Literature No. ED/10.11
Diesel Engine
500 X – Deutz D2011L03i
3-cylinder,industrial,air/oil-cooled
500 X – Perkins 404D-22
4-cylinder,industrial,liquid-cooled
600 X – Deutz F3L912
3-cylinder,industrial,air-cooled
600 X – Deutz D2011L04i
4-cylinder,industrial,air/oil-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
•EngineFilterKits
Deutz2011
#246988
Deutz912
#246989
Perkins404
#246985
•ColdWeatherStartingAidsavailable
forallunits
Meter maintenance displays:
• HourmeterfunctionandOilchangeinterval
• Highcoolanttemperatureandlowoilpressureshutdowns
• Lowfuelshutdown—engineshutsdownbeforesystemrunsoutof
fuel,makingrestartseasy
Designed and built with reliable, heavy duty industrial componentsto
allowoperationinremotelocations,withoutdowntime.
Enclosed robust case designprotectsinternalcomponentsfromimpact,
allowsairflowtocoolandprolongthelifeoftheengine,andreduces
soundlevels.
Hot Start™makesiteasytostartalltypesofstickelectrodes.
Arc-DriveenhancesStickwelding,especiallyonpipe,
byfocusingthearcandpreventingtheelectrodefromgoingout.
5500-watt peak AC powerindependentofweldsettingsmeansno
interactionbetweentoolsandweldingarc.
Quick and easy maintenancewithsingle-sideaccesstooillevelcheck,
oilfill,oilfilter,fuelfilterandaircleaner.
* With engine gauges and dry battery
Model
Stock Number
Description*
Process
Amp/Volt
Ranges
Big Blue
500 X CC
(#907 185)
(#907 185 001)
DeutzD2011L03i
DC,Stick/TIG
55-500A
(#907 187)
(#907 187 021)
Perkins404.22,CE
400Aat36V(14.4kW),100%DutyCycle
450Aat38V(17.1kW),60%DutyCycle
500Aat30V(15kW),40%DutyCycle
(#907 193)
(#907 193 001)
w/AutoIdle
DeutzD2011L04i
DC,Stick/TIG
65-600A
500Aat40V(20kW),100%DutyCycle
550Aat34V(18.7kW),60%DutyCycle
600Aat30V(18kW),40%DutyCycle
(#907 189)
DeutzF3L912
Big Blue
600 X CC
58
Rated Output at 40°C (104°F)
Generator Output Rated
at 40°C (104°F)
Peak:5500watts
Continuous:4000watts,
34/17A,120/240VAC,
50/60Hzwhilewelding
Shipping Weight
907 185: 728kg(1604lb.)
907 187: 732kg(1614lb.)
Deutz: 769 kg (1695lb.)
Perkins:762kg(1680lb.)
Deutz F4L: 826kg(1820lb.)
Engine Driven
Big Blue 450X Duo CST
®
Heavy Industrial
™
See Literature No. ED/5.5
Durable dual-operator welder/generator, delivers proven CST 280 Stick/TIG performance
maximizing productivity and efficiency. Two separate outputs powered by one low-speed
diesel engine delivers 280 amps of output per operator. Fuel efficient and quiet operation
makes it ideal for any jobsite.
Diesel
Two superior arcsinonecompactpackage.
Save fuel, reduce maintenance costs and increase
productivity.
Simple-to-operateprocessselector knob automatically sets
proper DIG settingonE6010andE7018electrodesproviding
superiorStickperformance.
Lift-Arc™startforTIGstartswithouttheuseofhighfrequency.
Remote amperage controlpermitstheuseofstandardand
wirelessamperagecontroldevices.
Quiet operation.Atjust72.2dBat7m(23ft.)it’squieter
thanmostsingle-operatormodels,improvingjobsite
communicationandsafety.
Low-speedMitsubishidieselengine.
Stock
Number
Mode/
Process
(#907 473)
Mitsubishi
CC/DC
(Stick/TIG)
•Stick(SMAW)•TIG(GTAW)
•RMD*•PulsedMIG(GMAW-P)*
AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]
carbons,capable6.4mm[1/4in.]
carbons)
*SF model only.
Diesel Engine
Mitsubishi S4L2:24.7HPat1800RPM
Four-cylinder,industrial,liquid-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
•WirelessRemoteHandControl/
WirelessAntennaKit
#300430/#300749
•AdapterCord,FullKVA
#300517
•Single-PhaseFullKVAPlugKit
#119172
•ProtectiveCover
#195301
•EngineFilterKit
#252782
Output Mode
Amperage Range
Rated Output at 50° C (122° F)
Single-Phase Generator
Power at 50° C (122° F)
Separate(dualoutputs)
5-225A(eachside)
5-280A(onesideonly)
175Aat27V,100%DutyCycle
Continuous:10,000watts
Paralleled(combined)
10-450A
350Aat27V,100%DutyCycle
Big Blue 700X Duo Pro
Dimensions
Net
Weight
483kg
H:813mm(32in.)
W:667mm(26.25in.) (1,064lb.)
D:1,422mm(56in.)
Heavy Industrial
®
See Literature No. ED/5.6
A complete multiprocess and multioperator welder/generator in one rugged package.
Up to 400 amps of output per operator can be paralleled with a single switch to provide
up to 800 amps of power.
Two independent pipe quality arcsinonecompactpackage.
Multiprocess CC/CV capabilityprovidesindependentoperator
controlsandthebestStick,MIG,Flux-coredandTIGperformance
availablewithnointeraction.
Easy arc starts and better arc controlforbestinclassperformance.
Independent remote control connectionsallowtheuseofstandard
andwirelessvolt/amperagecontroldevicesforeachoperator.
Quiet operation.Atjust68dBatidleor76dBat7m(23ft.)at
fullload,it’squieterthanmanysingle-operatormodels,improving
jobsitecommunicationandsafety.
Smaller, lighter, quieter, and smoother runningthancompetitive
modelswithcomparableoutput.
Standard featuresincludeoilpanheater,intakemanifoldheater,
outputparallelingswitchandautomaticidle.
Smart feeder compatible (SF model only).AdvancedRMD®and
pulsedMIGprocessesarenowavailableinanengine-drivenwelder/
generator.Discoverincreasedproductivity,quality,andimproved
efficiencyinfieldwelding.
Diesel
Processes
Processes
•Stick(SMAW)•MIG(GMAW)
•Flux-cored(FCAW)•TIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated9.5mm[3/8in.]
carbons)
Diesel Engine
Deutz D2011L04i:48.6HPat1800RPM
Four-cylinder,industrial,air/oil-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
•SuitCase®X-TREME™8VS/12VS
•WirelessRemoteHandControl/
WirelessAntennaKit
#300430/#300749
•Spectrum®875
•AdapterCord,FullKVA
#300517
•FullKVAPlugKit:1-Phase #119172
3-Phase #254140
•ProtectiveCover
#194683
•HWY-224Trailer
#043805
•EngineFilterKit
#246988
Stock Number
Welding Mode/Process Output Mode
Amp Range
Rated Output at 40°C (104°F)
Generator Power at 40°C (104°F)
Dimensions
Net Weight
(#907 520)
Deutz
(#907 520 001)
Deutzwith
3-PhasePower
andParallel
Switch
(#907 520 002)
DeutzwithSF
CC/DC
(Stick/TIG)
Separate
(dualoutputs)
20-400A
300Aat32VDC,100%DutyCycle
400Aat36VDC,40%DutyCycle
Single-Phase:5,500wattspeak/
4,000wattscontinuous
784kg
(1,729lb.)
Paralleled
(combined)
40-800A
500Aat40VDC,100%DutyCycle
700Aat28VDC,60%DutyCycle
Separate
(dualoutputs)
14-50V
300Aat29VDC,100%DutyCycle
400Aat34VDC,40%DutyCycle
Paralleled
(combined)
14-50V
500Aat39VDC,100%DutyCycle
700Aat28VDC,60%DutyCycle
Additional Generator Power
Three-Phase:27,000wattspeak/
20,000wattscontinuousor
Single-Phase:19,000wattspeak/
12,000wattscontinuous
380/400VThree-Phase
AuxiliaryPower
H:1,092mm
(43in.)
W:724mm
(28.5in.)
D:1,654mm
(65.125in.)
CV/DC
(MIG/FCAW)
59
Engine Driven
Big Blue 800X Duo Air Pak
®
Heavy Industrial
™
See Literature No. ED/13.0
Processes
Our most powerful engine drives offer dual-operator productivity, independent
compressor controls and multiprocess flexibility.
•Stick(SMAW)•MIG(GMAW)
•Flux-cored(FCAW)•DCTIG(GTAW)
•AirCarbonArcCuttingandGouging
(CAC-A)(rated12.7mm[1/2-in.]
carbons)
•Stud(12.7mm[1/2in.])
Diesel Engine
Deutz TD2011L04i:
63.4HPat1800RPM
Turbo-charged,four-cylinder,industrial,
air/oil-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
•SuitCase®X-TREME™8VS/12VS
•FullKVAAdapterCord
#300517
•FullKVAPlugKit
Single-phase
#119172
Three-phase
#254140
•ProtectiveCover
#301113
•WirelessRemoteHandControl/
WirelessAntennaKit
#300430/#300749
Diesel
Multi-arc welding.Onedependableengine—two
independentarcswithupto400ampseach.Orplug
inadditionalinvertersforatruemultioperatorwork
platform!Example:TwoadditionalXMTsequalsfour
operators,upto200ampseach.Premiumquality
arcsallowoperatorstoworkindependentlywithno
arcinteraction.Multioperatorweldinghasneverbeen
easierormoreversatile.
Ingersoll Rand ultra-reliable industrial rotary screw
compressor.30,000-hourlifeexpectancy.Independent
on/offcontrolforapplicationsnotrequiring
compressedair—allowsgreaterfuelsavingsand
longercompressorserviceintervals.
The Vault – ultimate control
board reliability.Housedina
sealedaluminumcase,sealed
connectionsaremadethrough
watertightplugsthatprotect
thecircuitboardfromdust,
dirt,moistureandheat.
Low OCV Stick (VRD)reducestheopen-circuitvoltage
to15voltswhentheweldingpowersourceisnotin
use,increasingoperatorsafetywithoutcompromising
arcstarts.
Auto Remote Sense™ (ARS)detectsifaremote
controlispluggedintothe14-pinreceptacleand
eliminatesconfusionofaremote/panelswitch.
Electronic engine displaysimultaneouslydisplaysfuel
level,enginehours,coolanttemperature,oilandair
pressure,compressorhours,batteryvoltsandengine
RPM.Alsotracksoilchangeintervalsanddisplays
enginediagnosticsforeasierservicing.
Increased efficiency.Morearcsandbetterfuel
economyequalincreasedprofitsforyourbusiness.
Estimatedsavingsare34percentwithadual-operator
unitversustwosingle-operatorunits.
Infinite arc controlallowsthearccharacteristicsto
bechangedforspecificapplicationsinStick,MIG
andFCAW.
Thermal overload protectionpreventsmachine
damageifthedutycycleis
exceededorairflowisblocked.
Standard featuresincludedigital
weldmeters,automaticidle,
120-voltblockheater,lockout/
tagoutbatterydisconnectswitch
andvandalismlockout(protects
controlpanelandreceptacles,see
photoatright).
Stock Number
Welding Mode/
Process
Output Mode
Amp/Volt
Ranges
Rated Output at 100% Duty
Cycle at 40°C (104°F)
Generator Power at
40°C (104°F)
(#907 634)Deutzwith
USStyleReceptacles
CC/DC
(Stick/TIG)
Separate(dualoutputs)
20-400A
400Aat36V(eachside)
(#907 536)Deutzwith
InternationalStyle
Receptacles
Paralleled(combined)
40-800A
700Aat44V,800Aat38V
CV/DC
(MIG/FCAW)
Separate(dualoutputs)
14-50V
400Aat34V(eachside)
Paralleled(combined)
14-50V
750Aat40V,800Aat38V
Three-phase
Peak:27,000watts
Continuous:20,000watts
Single-phase
Peak:15,000watts
Continuous:12,000watts
380/400VThree-Phase
AuxiliaryPower
•DesiccantAirDrySystem
Sidemount
#195117
Rearmount
#195117001
Eliminatesmoistureintheairstream
andpreventsairlinefreeze-upsincold
climates.
•SparkArrestorKit
#195012
Dimensions
H:1,194mm(47in.)
H:1,397mm(55in.)
totopofexhaust
W:724mm(28.5in.)
D:1,765mm(69.5in.)
Net
Weight
968kg
(2,095lb.)
Air Compressor
Features
Free Air Delivery
Working Pressure Constant
Duty Cycle
Oil Capacity
Automatic Compressor Shutdowns
Ingersoll-Rand
CE55G1
Rotaryscrewwithelectricclutchforon/off.
Oilchangeintervalsof500hours.
Lifeexpectancyof30,000hours.
Idle:1.13m3/min
(40cfm)
Weld:1.70m3/min
(60cfm)
100psig(7bar)
100%
3.79L
(4qt.)
Oiltemperature
60
Sub Arc
SubArc Digital Series
Heavy Industrial
See Literature No. AD/7.3
Subarc DC Series is DC only.
The SubArc Digital Series of power sources, interface controls and accessories include digital
control and communication electronics designed to improve weld performance and simplify
the integration of the equipment in more advanced applications.
SubarcDC
650Digital
Two DC power source models and one AC/DC power source model.
Powersourceshavesufficientpowercapacitytocoverapplicationsfrom
traditionalDCsingle-arctomulti-wiretandemwelding.Inthecaseof
electroslagweldingorotherhigh-currentdemand,twoormorepower
sourcescaneasilybeparalleled(bothDCandAC/DCmachines).
Amperage
Range
(CC Mode)
Voltage
Range
(Subarc Mode)
SubArc DC 650 Digital
(#907 622)230/460/575V
SubArc DC 800 Digital, 50 Hz
(#907 623) 380/400/440V,50Hz,CE
50-815A
SubArc DC 1000 Digital
(#907 624)230/460/575V
SubArc DC 1250 Digital, 50 Hz
(#907 625) 380/400/440V,50Hz,CE
SubArc AC/DC 1000 Digital
(#907 620)460V
SubArc AC/DC 1250 Digital, 50 Hz
(#907 621) 380/400V,50Hz,CE
Model/ Stock Number
Most Popular Accessories
•4.6m(15ft.)SubArcParallelCable
#260775015
•4.6m(15ft.)SubArcTandemCable
#260878015
•14-pinInsightCoreModule
#301072
(requiresInsightCoretoSubArc
DigitalSeriesAdapterKit#301295)
*While idling.
Max. Open- Dimensions
(Includes lift eye,
Circuit
but not strain relief)
Voltage
Net
Weight
Rated Output
Amps Input at Rated Output, 60 Hz
230 V 460 V 575 V KVA KW
20-44V
650Aat44V,
100%DutyCycle
126
3.8*
63
1.9*
50.4
1.4*
50
34.8
1.52* 0.76*
75Vpk
H:692mm(27.25in.) 247kg
W:565mm(22.25in.) (545lb)
D:953mm(37.5in.)
100-1250A
20-44V
1000Aat44V,
100%DutyCycle
180
5.8*
90
2.9*
72
2.4*
73
53
3.2* 0.5*
68Vpk
292kg
(644lb)
300-1250A
20-44V
1000Aat44V,
100%DutyCycle
–
–
122
3.0*
–
–
98
53
2.37* 0.95*
93Vpk
SubArc Interface Controls
H:1092mm(43in.)
W:699mm(27.5in.)
D:1207mm(47.5in.)
540kg
(1225lb)
Most Popular Accessories
See Literature No. AD/7.3
Easier setup and operation. TheSubArc
DigitalSeriesInterfacecontrolsrecognize
thepowersourceandwiredrive
connected,andautomaticallyconfigure
thesystemforproperoperation.
Internal terminal stripisabletointegrate
withpositioners,sidebeams,turningrolls
andotherperipheralequipment.
SubArcInterfaceDigital
•SubmergedArc(SAW)
•Electroslag(ESW)
•Aircarbonarccuttingandgouging
(CAC-A)
Low-voltage accessory operation and
improved environmental protection.The
DigitalSeriesaccessoriesarepowered
with24VACcontrolvoltagefromthe
powersource.Allpowersources,interface
controlsandwiredrivesareIP-23rated
providingahighlevelofprotectionfor
harshenvironments.
Easy to integrate. OurSubArcpower
sourcesareeasytointegratebyusinga
standardModbus®connection.
All power sources also feature thermal
overload protection, line voltage
compensation andFan-On-Demand.™
SubarcAC/DC
1000Digital
SubarcDC
1000Digital
Processes
•SubArcControlCables
9m(30ft.)
15m(50ft.)
24.4m(80ft.)
30.5m(100ft.)
36.6m(120ft.)
61.0m(200ft.)
#260622030
#260622050
#260622080
#260622100
#260622120
#260622200
SubArcInterfaceAnalog
Input Power from
Welding Power Source
Welding Power Source Type
Dimensions
Net Weight
SubArc Interface Digital (#300 936), CE
24VAC,1-phase,
25A,50/60Hz
Constantvoltage(CV),ACorDC,withremotecontactor
andoutputcontrolcapabilities
8.2kg(18lb.)
SubArc Interface Analog (#300 937), CE
24VAC,1-phase,
25A,50/60Hz
Constantcurrent(CC),constantvoltage(CV),DC,with
remotecontactorandoutputcontrolcapabilities
H:178mm(7in.)
W:286mm(11.25in.)
D:292mm(11.5in.)
Model/Stock Number
61
Sub Arc
SubArc Wire Drive Assemblies
Most Popular Accessories
See Literature
No. AD/7.3
•Motor Extension Cables
1.5 m (5 ft.)
#254 232 005
3 m (10 ft.)
#254 232 010
7.6 m (25 ft.)
#254 232 025
19.8 m (65 ft.)
#254 232 065
•Single-Wire Straightener #199 733
•Twin-Wire Straighteners
(for Twin-Wire torches only) Single adjustment
#301 160
Double/separate adjustment #301 162
•Drive Rolls
•Manual Slides
Single slide
#301 137
Cross slide
#301 138
SubArc Strip Drive 100 Digital Low Voltage is
a heavy-duty, right-angle wire drive assembly
designed for automated strip clad applications.
SubArc Strip Drive 400 and 780 Digital Low
Voltage are right-angle wire drive assemblies.
The 400 model is standard speed and the 780 is
high speed.
SubArc Strip Drive 100 Digital Low Voltage
SubArc Wire Drive 400 Digital Low Voltage
*Includes adapter plate allowing mounting to 63.5-, 107.9-, and
117.5-mm (2.5-, 4.25-, and 4.625-inch) bolt-hole patterns.
Input
Power
Input Power
Cord
(#300 939) Wire drive only
(#300 940)* w/ mounting bracket
38 VDC
SubArc Wire Drive 400
Digital Low Voltage, CE
(#300 938)* Standard speed
(#300 938 001) Standard speed, for use with tractor
SubArc Wire Drive 780
Digital Low Voltage, CE
(#300 941)* High speed
Model
Stock Number
SubArc Strip Drive 100
Digital Low Voltage, CE
SubArc Torches
OBT 600
OBT 1200
1200-Amp
Twin-Wire
Rating
Wire Feed
Speed
Wire Diameter
Capacity
1.2 m (4 ft.)
1/5 hp, 21 rpm
0.3–1.6 m/min.
(10–69 IPM)
N/A (strip cladding
applications)
9.1 kg (20 lb.)
38 VDC
1.2 m (4 ft.)
1/5 hp, 85 rpm
0.8–10.2 m/min.
(30–400 IPM)
2.4–4.8 mm
(3/32–3/16 in.)
15 kg (33 lb.)
38 VDC
1.2 m (4 ft.)
1/4 hp, 143 rpm
1.3–19.8 m/min.
(50–780 IPM)
1.6–3.2 mm
(1/16–1/8 in.)
15 kg (33 lb.)
Net Weight
Most Popular Accessories
See Literature No. AD/7.3
OBT 600 (#043 923) is a 600-amp, 100 percent duty cycle torch
with concentric flux flow nozzle. Can be used with 1.6 – 4.8 mm (1/16 – 3/16 in.) wire.
OBT 1200 (#043 900) is a 1200-amp, 100 percent duty cycle torch
with concentric flux flow nozzle. Can be used with 1.6 – 4.8 mm (1/16 – 3/16 in.) wire. OBT 1200 features a replaceable breakaway adapter
end to prevent costly damage should torch run into an obstruction.
1200-Amp Single-Wire Torch (#301 141 short)
1200-Amp Twin-Wire Torch (#301 143 short, #301 144 long)
Both of the short torches are 288 mm (11.3 in.) in length and the long
torch is 427 mm (16.8 in.). The single-wire torch uses 1.6 – 4.0 mm (1/16 – 5/32 in.) consumables and the twin-wire torches use 1.2 –2.4 mm
(3/64 – 3/32 in.) consumables.
SubArc Flux Hopper
•OBT 600 Torch Body Extensions
25.4 mm (1 in.)
#043 967
50.8 mm (2 in.)
#043 969
101.6 mm (4 in.)
#043 973
152.4 mm (6 in.)
#043 975
•OBT 1200 Torch Body Extension
#043 981
•Contact Tips
Most Popular Accessories
See Literature No. AD/7.3
Improved flux delivery system. Our SubArc Flux
Hopper Digital Low Voltage utilizes a flux valve
mechanism that assures continuous delivery of flux
to the arc.
Sight glass allows the weld operator to visually
monitor the remaining flux in the hopper.
Versatile opening is sized to allow hook-up of any
flux-hopper-mounted recovery system.
Includes slag screen to capture fused slag particles
from entering the flux hopper.
•Flux Hopper Extension Cables
3 m (10 ft.)
#260 623 010
7.6 m (25 ft.)
#260 623 025
19.8 m (65 ft.)
#260 623 065
Model/Stock Number
Input Power
Input Power Cord
Flux Capacity
Net Weight
SubArc Flux Hopper Digital Low Voltage (#300 942)
12 VDC (PWM signal from SubArc Interface)
3.3 m (11 ft.)
11 kg (25 lb.)
10.4 kg (23 lb.)
62
Sub Arc
SubArc Tractor
Packages Include
•SubArcTractorwithremotestart/stop
controlandguiderolls
•SubArcInterfaceweldcontroller
(analogordigital)
•SubArcWireDrive400forTractor
•11.3kg(25lb.)capacityfluxhopper
withvalve
•60lb.(27kg)wirereel
•OBT600torch
•Wirestraightener
See Literature No. AD/7.5
Designed and built to provide maximum
reliabilityinthetoughestconditions.This
simple-to-useself-propelledsubmerged
arcweldingtractorcaneasilyconnectto
SubArcDCorAC/DCDigitalpowersupplies.
Vertical, horizontal and rotary torch
adjustment allowsforgreateraccessto
hard-to-reachspots.
Heavy-duty, four-wheel, chain-driven
trackless operation with rubber wheels
providessuperiorandreliablemobility.
Manual clutchenablesfreewheeling
movementofthetractor.
Travel speed is precisely controlledbya
closed-loopmicroprocessorcontrolwith
tachfeedback.
Most Popular Accessories
•SubArcControlCables
•ContactTips
•DriveRolls
Digitalweld
controllerpackage
shown
Input Power from Welding
Power Source
Wire Feed Speed
Wire Diameter
Capacity
Gun Positioning
Slides
24VAC,1-phase,50/60Hz,
200watts
0.8-10.2m/min.
(30-400ipm)
1.6-4.8mm
(1/16-3/16in.)
101.6mm(4in.)
verticaland
horizontal
Drive Motor
Travel Speed
Dimensions
Net Weight
24VDCpermanent
magnetgearmotor
10-168cm/min.
(4-66ipm)
H:1,102mm(43.375in.)
W:Variesdependingon
systemconfiguration
D:903mm(35.5in.)
73kg
(162lb.)
withoutflux
orwire
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63
Metal Cutting
Spectrum
Series
®
Plasma Cutters
Our Spectrum line of plasma
cutters provides big cutting power
in portable packages with more
flexible cables and Auto-Refire
technology. Step up to Spectrum
625 and 875 models to add UltraQuick Connect hand-held torches
and machine torch capabilities.
Spectrum Features
875
375 625
875
AL
XT XT
Feature
Auto-Line (120–240 V) Auto-Line (208–575 V)
Dual Input Voltage
MVP Plugs/Adapters Ultra-Quick Connect
Torch w/Flexible Cable Quick Connect Flexible
Work Cable w/Clamp
Built-in Gas/Air Filter
and Regulator
Auto-Refire Auto Postflow Auto Air Regulation
X-CASE Machine Torch Capable Steel/Stainless/Aluminum
Rated Cutting Capacity
22.2 mm
(7/8 in.)
15.9 mm
(5/8 in.)*
Steel/
Stainless
9.5 mm
(3/8 in.)
Aluminum
6.4 mm
(1/4 in.)
9.5 mm
(3/8 in.)
15.9 mm
(5/8 in.)
Spectrum
375 XT
625 XT
875/875 AL
Spectrum 375 X-TREME
Spectrum 625 X-TREME
Spectrum 875
Power Factor Correction (PFC). Uses less energy by
utilizing input power more efficiently and increases
productivity by reducing nuisance circuit breaker trips.
Miller engine drive generator compatibility.
See MillerWelds.com/spectrumpower.
LED indicators for easy troubleshooting.
Non-high-frequency arc starting does not interfere with
or damage controls or computers.
Postflow cooling circuitry extends life of the
consumable and torch by cooling them with postflow
air after trigger is released.
Auto-Refire™ provides ultimate convenience by
automatically controlling the pilot arc when cutting
expanded metal or multiple pieces of metal.
Built-in gas/air filter and regulator. Provides air
filtration of airborne particles five microns and larger.
Additional filtration and water separation recommended.
LVC™ line voltage compensation provides peak
performance power under variable input voltage
conditions for clean, steady cuts.
Wind Tunnel Technology™ prevents abrasive dust and
particles from damaging internal components.
Fan-On-Demand™ cooling system only operates when
needed, reducing the amount of airborne dust/dirt
pulled through the unit.
*Stainless: 12.7 mm (1/2 in.) for Spectrum 625 X-TREME.
Cut capacity ratings are based on traveling speed of
approximately 15 inches per minute to achieve a precise
cut. This is the key rating that should meet or exceed
your typical cutting thickness requirements. Factors
that can affect actual cut speeds, thickness capacity and
duty cycles are: types of thermally conductive material
being cut, available input power, output power settings
and operator technique. For highly thermal conductive
metals such as aluminum, cutting capacities may be
reduced up to 30 percent compared to mild steel.
Spectrum 875 Auto-Line
Quick connect flexible work cable with heavyduty clamp.
Ultra-Quick Connect™ hand-held torches with
flexible cables. XT40 (625
X-TREME™) and XT60
(875 models) hand-held
torches feature quick torch
connection, ergonomic
handles to help prevent
operator fatigue and
flexible cables that make
maneuvering easier.
Long and short body machine torches.
XT40M (625 X-TREME™) and
XT60M (875 models) machine
torches are available in long
or short body configurations.
XT60M is also available in 7.6or 15.2-m (25- or 50-ft.) cable
lengths.
Machine torch capable.
625 X-TREME™ and both 875
models can be ordered with
a machine torch or can be
converted to use a machine torch
with optional Automation Kits.
Models/
Packages
Spectrum 375 X-TREME
hand-held torch package
(#907 529) shown
Spectrum 875 Auto-Line machine torch
package (#907 584 002) shown
Hand-Held Torch Packages
Machine Torch Packages
7.6 m (25 ft.)
15.2 m (50 ft.)
Model
3.7 m (12 ft.)
6.1 m (20 ft.)
15.2 m (50 ft.)
Long Body
Short Body
Long Body
Short Body
Spectrum 375 XT
(#907 529)
—
—
—
—
—
—
Spectrum 625 XT
(#907 579)
(#907 579 001)
—
(#907 579 002)
(#907 579 003)
—
—
Spectrum 875
—
(#907 583)
(#907 583 001)
(#907 583 002)
(#907 583 003)
—
—
Spectrum 875 AL
—
(#907 584)
(#907 584 001)
(#907 584 002)
(#907 584 003)
(#907 584 004)
(#907 584 005)
64
Metal Cutting
Light Industrial – 375 XT/625 XT
Industrial – 875/875 Auto-Line
Spectrum® 375 X-TREME™/625 X-TREME™ Features
See Literature No. PC/9.2 and PC/9.6
Allowsforanyinput
voltagehook-up(120–
240VAC,single-phase,
50/60Hz)withnomanuallinking,providing
convenienceinanyjobsetting.
X-CASE™ providestheultimateprotection
duringtransportandstorage.Additionalspace
isidealforMVPplugs,consumablesbox,
gloves,etc.
Multi-voltage plug (MVP™) on 375 XT or
MVP™ adapter on 625 XT allowsconnection
to120or240Vreceptacleswithouttools.
Automatic gouging consumable
detection (on 625 XT only).
Detectsgougingconsumableand
adjustsgaspressuretooptimize
performance,eliminatingtheneed
foramanualregulator.
375 XT model includes
XT30 torch withergonomic
designandflexiblecable.
625 XT model includes Ultra-Quick
Connect XT40 torch withergonomicdesign
andflexiblecable;or XT40M long body or
short body machine torch.
Only 875 Auto-Line
has 3-Phase capabilities.
Processes
•AirPlasmaCutting
•AirPlasmaGouging(625/875models)
375 X-TREME Comes Complete With
Spectrum625
shown
•XT30hand-heldtorchwith3.7-m
(12-ft.)cable
•Heavy-dutyworkclampwith3.7-m
(12-ft.)flexiblecable
•3-m(10-ft.)MVP™powercordwith
MVP™5-15P(120VAC,15A)and
6-50P(240V,50A)plugs
•X-CASE™forprotectionandstorage
•Shoulderstrap
•Consumablesboxwithtwoelectrodes,
twotips,deflectorandairfitting
625 X-TREME Comes Complete With
Spectrum 875/875 Auto-Line Features
®
™
Spectrum 875 AutoLine model allows
foranyinputvoltage
hook-up(208–575V,single-orthree-phase)
withnomanuallinking,providingconvenience
inanyjobsetting.StandardSpectrum875
modeloperateson208/230V,single-phase
inputvoltageonly.
Consumables storage compartment provides
convenientaccesstoconsumablesandparts.
See Literature No. PC/9.8
Automatic air regulation compensates
forinputpressurevariationtoprovide
constantrecommendedtorchpressure
foroptimumcutting
performance.
Includes Ultra-Quick
Connect™ XT60 torch with
ergonomicdesignandflexiblecable;
or XT60M long body or short body
machine torch.
875 and 875 Auto-Line Come
Complete With
Spectrum875
shown
*Recommended 30 A branch circuit for maximum performance.
Model
Input
Power
•XT40hand-heldtorchwith3.7-m
(12-ft.)or6.1-m(20-ft.)cable;OR
XT40Mlongbodyorshortbody
machinetorchwith7.6-m(25-ft.)cable
•Heavy-dutyworkclampandflexible
cablewithquickconnect
•3.7-m(12-ft.)powercordwith240V,
L6-30Ptwistlockplug
•MVP™adapterswith5-15P(120VAC,
15A)and6-50P(240V,50A)plugs
•X-CASE™forprotectionandstorage
•Shoulderstrap
•Consumablesboxwithtwoelectrodes,
two40Atipsandone30Atip,30A
dragshield,deflectorandairfitting
•Machinetorchpackagesinclude
correspondingAutomationKit
Rated Output at 40°C (104°F)
Amps Input at
Rated Output
KVA
KW
120V(15A):20Aat88VDC,35%DutyCycle
18.1
2.2
2.1
120V(20A):27Aat91VDC,20%DutyCycle
25.6
3.1
3.0
240V:40Aat140VDC,50%DutyCycle
13.6
3.3
3.1
120V(15A):20Aat88VDC,35%DutyCycle
18.1
2.2
2.1
120V(20A):27Aat91VDC,20%DutyCycle
25.6
3.0
2.9
240V:40Aat140VDC,50%DutyCycle
13.6
6.4
6.3
Spectrum 375
X-TREME
120–240VAC,
50/60Hz
SinglePhase
Spectrum 625
X-TREME
120–240VAC,
60Hz
SinglePhase
Spectrum 875
208/230VAC,
50/60Hz
SinglePhase
208V:60Aat140VDC,40%DutyCycle
230V:60Aat140VDC,50%DutyCycle
208V:47
230V:42
9.9
9.8
Spectrum 875
Auto-Line
208–575VAC,
50/60Hz
ThreePhase
208V:60Aat140VDC,40%DutyCycle
230–380V:60Aat140VDC,50%DutyCycle
380–575V:60Aat140VDC,60%DutyCycle
380–575V:50Aat140VDC,100%DutyCycle
208V:27.5
230V:25
380V:15
460V:12.4
575V:9.8
9.9
9.4
SinglePhase
208V:60Aat140VDC,40%DutyCycle
230V:60Aat140VDC,50%DutyCycle
230V:50Aat140VDC,100%DutyCycle
208V:47.4
230V:42.2
9.9
9.7
Compressor
Requirement
142L/min.(5.0CFM)
at621kPa(90PSI)
•XT60hand-heldtorchwith6-m(20-ft.)
or15.2-m(50-ft.)cable;ORXT60M
longbodyorshortbodymachinetorch
with7.6-m(25-ft.)or15.2-m(50-ft.)
cable
•Heavy-dutyworkclampandflexible
cablewithquickconnect
•3-m(10-ft.)powercord
•Extraconsumables
•Machinetorchpackagesinclude
correspondingAutomationKit
Most Popular Accessories
•AutomationKits
•Cart
•CuttingGuides
•Filters
•ProtectiveCovers/Cases
•Torches/Consumables
170L/min.(6.0CFM)
at621kPa(90PSI)
191L/min.(6.75CFM)
at621kPa(90PSI)
65
Training Solutions
LiveArc Workstation
™
Intuitive user interface
The LiveArc system is built to deliver a real-world, arc-on welding experience. Advanced
motion-tracking technology provides feedback on technique parameters during initial
simulation (practice) mode as well as live arc training mode.
Builds higher skill levels • Produces faster results • Provides a cost-effective solution
Powerful industrial computer at the heart of the system features
solid-state technology and filterless, fanless cooling. The system is
compatible with Miller wire feed power sources and is capable of
MIG and Flux-cored applications.
Requires 120-volt, single-phase power for operation.
Motion-tracking cameras provide feedback on gun parameters.
Touchscreen monitor works with a gloved hand and features a
546-mm (21.5-inch) widescreen HD display.
Protective monitor cover disables the power source when opened.
Calibration tool is easy to use and
enables flexible coupon placement by
making the system aware of the exact
joint location.
Rugged ArcStation™ base features a 12.7-mm
(1/2-inch) reversible steel table top and ships
complete with drawers, gun holder, quick-release
clamps and heavy-duty casters for mobility.
SmartGun is an industry-exclusive 400amp MIG gun featuring built-in LEDs that
are tracked by the system’s cameras. The
ergonomic soft-grip handle provides tactile
vibration feedback that helps guide realtime performance adjustments, reinforcing
optimal position and movement.
OLED display on gun provides initial
visual feedback to guide proper gun
positioning. Pushbuttons provide a
convenient alternative to the touchscreen
for navigation.
LiveArc Options
#301 233 LiveArc workstation
#301 233-001 LiveArc workstation
with welding positioning arm
#301 234 Welding positioning arm
(includes software)
Optional welding positioning arm is available for
training in out-of-position welding applications.
66
Assignment selection screen
• Guides the user through a range of
targeted exercises
• Includes a library of Miller-designed
assignments and the flexibility to
configure customized assignments
• Offers assignment completion status,
history summary and easy access to
detailed performance history data
Welding Procedure Specifications
(WPS) screen
• Guides the user through proper
selection and preparation of materials
• Provides correct power source and wire
feeder settings
• Provides target values and limits for
various parameters
• Displays instructor-determined target
score and assignment completion status
Post-weld feedback screen
• Data is provided following tests in both
simulation and live arc modes
• Assignment parameters can be
configured to suit the skill level (and
scoring potential) of the user
• Performance feedback on various
parameters is provided
• All test data is stored and allows for
monitoring and evaluation
For more detailed
information, visit
MillerWelds.com/livearc
Welding Safety
& Health
Welding
Safety & Health
Choose the Right Fume Extractor.
For more detailed
information, visit
Miller’s complete line of FILTAIR® fume extractors are designed specifically for welding — drawing
weld fumes away from the user’s breathing zone and keeping your facility clean. We offer many
types of fume extraction equipment to best fit your environment and fume control needs.
MillerWelds.com/filtair
FILTAIR
130
400
SWX
MWX
Capture 5
2000–12000
Weld Fume
Extractor Type
Portable, high-vacuum
Stationary, high-vacuum
suited for use with fume
guns and/or attachments
Stationary, low-vacuum
suited for wall or column
mounting
Mobile, low-vacuum
Mobile, low-vacuum with
the industry’s largest
capture zone
Centralized, low-vacuum
customizable systems
Ideal For
Contractors, maintenance
and repair operations,
light fabrication work and
light manufacturing
Fabrication, manufacturing,
and maintenance and repair
operations
Fabrication shops,
manufacturing, and training
centers where weld areas
are near filtration system
Fabrication shops,
manufacturing, and
training centers
Manufacturing and
fabrication — the best
solution for weldments
over 18 inches long
Manufacturing, hand-held and
automation, fabrication shops,
and training facilities
Welding Arcs
1
Up to 6 per unit
Up to 2 per unit
1
1
Up to 16 per unit
Filter Type
Manual cleaning
Self-cleaning (automatic)
SWX-D: Disposable
SWX-S: Self-cleaning
MWX-D: Disposable
MWX-S: Self-cleaning
Self-cleaning (automatic)
Self-cleaning
(automatic/programmable)
FILTAIR 130 and 400
Processes
®
See Literature No. AY/3.1 (130) and AY/3.3 (400)
Portable (130 model) and stationary (400 model) high-vacuum weld fume extractors designed
for use with accessories like nozzles and fume guns to collect weld fume particles at the source.
Features common to all models
•FilTek™XLFilter
•2.4-m(8-ft.)collectionhose
(130modelonly)
•6.1-m(20-ft.)powercord
(130modelonly)
•ReplacementFilters
For130model(cleanable) #301267
For400model
#300925
Most Popular Accessories
FILTAIR 130 features
•CollectionHose
5.2m(17ft)
10.4m(34ft)
Unrivaled filtering performance. Designedtocapture
weldfumeparticleswithacleanablefilterandsafely
deposittheminanintegratedparticlebin.
#300672
#300673
• Magnetic Nozzles
300mm(11.8in.)width
600mm(23.6in.)width
(400modelonly)
Less noise. Upto70percentquieterthansomeother
extractors.Only68.5decibelsat1.5m(5ft.).
Portable and compact. Atonly21kg(46lb.)the
vertical-shapedmachineiseasytomovearound.
FILTAIR 400 features
Extraction flexibility. Capableofutilizingmorethan
18.3m(60ft.)ofcollectionhosetoextendaccessories
forfumeextraction.Rigidductingcanbeusedtoextend
overallreach.
User flexibility.Withfour-portaccess,theunitcan
remaincentrallylocatedwhileprovidingmobilityof
accessories.
Extract at the source.Designedforsolidandflux-cored
wiresformostweldingapplications.MIGfumegunsare
availableinmodelsrangingfrom300to600amps.
FILTAIR400
(collectionhoses
notincluded,
orderseparately)
Comes With
Most Popular Consumables
Designed to capture weld fume.TheMERV15rating
ofFilTekXLfiltersprovidessuperiorfilteringofupto
95percentofweldfumeparticulate.
FILTAIR130
(includes2.4-m(8-ft.)
collectionhose)
•Stick(SMAW)•Flux-cored(FCAW)
•MIG(GMAW)•TIG(GTAW)
#300669
#300670
• Flexible Funnel Magnetic Nozzle
#300668
• Dual Hose Inlet to Duct Adapter
(400modelonly)
#301070Y-shaped
adapterconnectsduct
tooneortwohose
attachments.
• Bernard™FILTAIR
Fume Extraction MIG Gun
Ideallysuitedforalmostanysolid-wire
weldingapplication.Availablein300
and400Amodels.
• Bernard™Clean Air™
Fume Extraction MIG Gun
Suitedforusewithsolid
andflux-coredwires.
Availablein400,500and
600Amodels.
Model/Stock Number
Accu-Rated™ Airflow
Sound Level
Motor
Input Power
Dimensions
Net Weight
FILTAIR 130 (#300 595)
62L/sec(132cfm)
68.5dBAat1.5m(5ft.)
1hp
115V,1-phase,60Hzat11A
H:584mm(23in.)
W:305mm(12in.)
D:305mm(12in.)
21kg(46lb.)
FILTAIR 400 (#300 894)
189L/sec(400cfm)
74dBAat1.5m(5ft.)
8.85hp
460V,3-phase,60Hz
H:1372mm(54in.)
W:660mm(26in.)
D:1,219mm(48in.)
250kg(551lb.)
67
Welding Safety & Health
FILTAIR SWX and MWX Series
®
See Literature No. AY/3.2
(SWX) and AY/3.0 (MWX)
Powerful systems mounted next to the weld area or easily positioned near the weld area.
Disposable or cleanable filter models for multiple applications.
Processes
•Stick(SMAW)
•Flux-cored(FCAW)
•MIG(GMAW)
•TIG(GTAW)
Comes With
•FilTek™XLfilter
•Pre-assembledarm
Features common to all models
Most Popular Consumables
Designed to capture weld fume. TheMERV15
ratingofFilTekXLfiltersprovidessuperiorfiltering
ofupto95percentofweldfumeparticulate.
Class-leading suction power of 875 cfm isAccuRated™atthehoodtobettercaptureweldfumes
andprovideacleanerenvironment.
SWX wall- or columnmounted fume extraction
systems designed
specifically for welding.
Superior filters.OurFilTekXLfiltersarespecifically
designedforweldingwithaMERV15ratingto
outlast,out-filter,andoutperformalltherest.
Durable aluminum pre-assembled extraction arm
withexternaladjustmentsforbetterairflowand
longerlife.
SWX-D(disposablefilter)
modelwithtelescoping
armshown
Self-cleaning models additional features
Unrivaled filtering performance. Designedto
captureweldfumeparticleswithacleanablefilter
andsafelydeposittheminanintegratedparticlebin.
SWX models are available with telescoping arm which
can extend from 0.9 m to 1.4 m (3 to 4.5 ft.), making
them ideal for smaller spaces.
• Replacement Filters
Self-Cleaningmodels
#300 540
Disposablefiltermodels
#300539
FilTekXLfiltersefficiently
capturethesmallestweldfume
particlesandoffersuperiorfilterlife.
Most Popular Accessories
• Hood Light with
Arc Sensor
ForSWXSeries
#300763
ForMWXSeries
#300689
Illuminatesthe
weldingzoneand
enablesthefumeextractortostart
automaticallywhenweldingbegins.
Quick and efficient cleaning cycleoperateswitha
pushofabuttononthecontrolpanel.
Note: Compressed air required to operate cleaning
mechanism.
Disposal drawerprovideseasyandconvenient
accesstoemptyoutcollectedparticles.Handle
releasesdrawerallowingittoslideout.
Upgrade to self-cleaning modelsforhigharc-on
time,extractingfromheavyfumeprocesses,or
whenweldingaluminumorgalvanizedmaterials.
MWX mobile fume
extraction systems
designed specifically
for welding.
• SWX Dual Arm Add-On Packages
Withtelescopingarm
With2.1m(7ft.)standardarm
With3m(10ft.)standardarm
With3.7m(12ft.)standardarm
Includes203-m(8-inch)diameterarm,
blower,controlbox,mountingbracket,
ductandbackdraftdamperstoturn
single-armweldfumeextractorinto
dual-armextractor.
MWX-S(self-cleaning)
modelwith3m(10ft.)
extractionarmshown
Model Pkg / Lengthofextractionarm
SWX-S (Self-Cleaning)
Telescopingarm
2.1m(7ft.)stdarm
3m(10ft.)stdarm
3.7m(12ft.)stdarm
SWX-D (Disposable Filter)
Telescopingarm
2.1m(7ft.)stdarm
3m(10ft.)stdarm
3.7m(12ft.)stdarm
MWX-S (Self-Cleaning)
2.1m(7ft.)stdarm
3m(10ft.)stdarm
3.7m(12ft.)stdarm
MWX-D (Disposable Filter)
2.1m(7ft.)stdarm
3m(10ft.)stdarm
3.7m(12ft.)stdarm
68
Filter
Media
Accu-Rated™
Airflow
45.52m 413L/sec
(490ft2) (875cfm)
2
Extraction
Sound
Arm Diameter Level
203mm
(8in.)
Motor
Approx. 1hp,
74dBA 3,450
at1.5m rpm
(5ft.)
Approx.
70dBA
at1.5m
(5ft.)
Input
Power
115V,
1-phase,
60Hzat
approx.
11.9A
Dimensions
Net Weight
SWX-SH:838mm(33in.)
SWX-DH:737mm(29in.)
W:692mm(27.25in.)
D:838mm(33in.)
SWX-S:88kg(195lb.)
SWX-D:59kg(130lb.)
Blower/bracket
43kg(95lb.)
H:883mm(34.75in.)
W:806mm(31.75in.)
D:1,219mm(48in.)
MWX-S
136kg(300lb.)
MWX-D
108kg(238lb.)
Welding Safety & Health
FILTAIR Capture 5
Processes
®
•Stick(SMAW)•Flux-cored(FCAW)
•MIG(GMAW)•TIG(GTAW)
See Literature No. AY/3.5
Comes With
The capture zone redefined. Innovative, extended-capture fume extraction system
designed specifically for welding.
Capture
Zone
Conventional
•FilTek™XLFilter
•Durable,easy-to-move,preassembled,aluminumextractionarm
withtoollessexternaladjustmentsfor
higherairflowsandlongerfilterlife
Capture 5
ZoneFlow
Most Popular Consumable
Conventional technology
capture zone is a maximum
of 18 inches. New ZoneFlow
technology increases the
capture zone up to 5 feet!
ZoneFlow™ technology.Extendsthecaptureareaupto1.5m(5ft)
versus305-457mm(12-18in.)withconventionalsourcecapturearms.
Seeillustrationabove.
Minimizes downtime with fewer fume extractor adjustments.With
increasedcapturearea,arminteractionsaredramaticallyminimized.
Designed to capture weld fume. TheMERV15ratingofFilTekXLfilters
providessuperiorfilteringofupto95percentofweldfumeparticulate.
Source captureisdesignedtodrawweldfumeawayfromthewelder’s
breathingzoneandkeepthefacilityclean.
Length of
extraction arm
Filter
Media
Accu-Rated™
Airflow
Extraction
Arm Diameter
Sound Level
3m(10ft)
3.7m(12ft)
42m2
(452ft2)
425L/sec
(900cfm)
254mm
(10in.)
Approx.77dBAat 3hp,
1.5m(5ft.)
3,450rpm
Motor
• Replacement FilTek XL Filter
#301106
FilterisdesignedfortheCapture5
automaticself-cleaningsystem.
Input Power
Dimensions
Net Weight
208/230V,1-phase,60Hzat13.5A
460V,3-phase,60Hzat3.7A
575V,3-phase,60Hzat3.0A
H:1,092mm(43in.)
W:915mm(36in.)
D:1,219mm(48in.)
282kg(620lb.)with
3.7m(12ft.)arm
FILTAIR 2000-12000
Processes
®
See Literature No. AY/3.4
The industrial centralized weld fume extractors are custom engineered solutions designed
for multiple capture sources which require ducting and accessories to complete the system.
FILTAIR4000modelshown.
Othermodelsareavailable
(2000,6000,8000,and12000).
*Based on clean filters.
**Dimensions for base models
without factory options.
FILTAIR engineering resources. Designandengineeringresourcesrecommend,
developandsupportcustom-engineeredsolutions.
Improves operating efficiency.Createsacleanershopwithlessdowntimespent
cleaningequipment.Raisesproductivitywithmoremotivatedemployeesandfewer
absences.LowersinsurancepremiumsandmeetsOSHAandEPAcompliance.
Stand-alone space saver.Ourfullyassembledfumeextractorprovidesuptoa
65percentsmallerfootprintversustraditionalcartridge-styleextractors.Itprovides
allthenecessaryextractiontools,whileofferingcustomizableoptions.
Less noise.Upto75percentquieterthancartridge-styleextractors.High-efficiency
motorsandintegratedsilencerhousingcreateasafer,moreproductiveworkarea.
Integrated electrical controls.Controlpanelmanagesallof
thecollectorfunctions,includingthefan,thefilterdifferential,
andthepulsecleaningsystem.
24 VDC motor start/stop feedback relayallowsanexternal
signaltoautomatetheremotestartofcollectorfanfromotherequipment.
Easy-clean filterwithsurface-loadedfiltertechnologyallowsformoreeffectiveweld
fumepulsecleaningwithoutpenetrationintothefilter.Thisprovidesaneasierfilter
cleaningprocess,whileoutlastingconventionalcartridgefilters.
Smaller size and fewer filters.OneFilTekXLfilterreplacesuptothreecartridge-style
filtersincreasingefficiency,reducingextractorsize,andloweringoperationalcosts.
Model
Nominal Airflow Range*
Number of
Filter Packs
FILTAIR 2000
453-1,510L/sec.(960-3,200cfm)
2
FILTAIR 4000
906-2,596L/sec.(1,920-5,500cfm)
4
FILTAIR 6000
1,359-4,078L/sec.(2,880-8,640cfm)
6
FILTAIR 8000
1,812-5,437L/sec.(3,840-11,520cfm)
8
FILTAIR 12000 2,718-6,343L/sec.(5,760-13,440cfm)
12
•Stick(SMAW)•Flux-cored(FCAW)
•MIG(GMAW)•TIG(GTAW)
Custom Solutions
•Configuredtosourcefumeextraction
•Configuredforambientpush-pull
collection
Comes With
•FilTek™XLFilter
•Toporfrontairinlet
•Configuredforindoororoutdoor
mounting(outdoormodelsarewind
loadandseismicratedandinclude
remote-mountedcontrolbox)
Most Popular Consumable
• Replacement High-Efficiency Filter
#300927
Most Popular Accessories
•ExtractionArms
•ArmMountingBracketKit
•LowProfileHoods
Sound Level
Input
Power
72-75dBAat
1.5m(5ft.)
Peakpulse
cleaningis
92.7dBAat
1.5m(5ft.)
1,692mm(66.6in.)792mm(31.2in.)2,113mm(83.2in.)
230,
460or
2,187mm(86.1in.)792mm(31.2in.)2,113mm(83.2in.)
575V,
3-phase, 2,977mm(117.2in.)792mm(31.2in.)2,113mm(83.2in.)
60Hz
3,429mm(135in.)945mm(37.2in.)2,113mm(83.2in.)
Dimensions** (H x W x D)
Ship Weight
590kg(1,300lb)
726kg(1,600lb)
1,021kg(2,250lb)
1,315kg(2,900lb)
3,056mm(120.3in.)1,516mm(59.7in.)2,113mm(83.2in.) 1,769kg(3,900lb)
69
Welding Safety & Health
FILTAIR
®
Industrial Centralized Systems Accessories
Miller offers a full line of accessories for complete system solutions and turnkey installation.
Spark Cooler®
• Coolssparksusingthefumeextractor’sairflow
• Veryefficient—maximizestheextractor’spower
• Simpledesigniseasytoinstall
Telescopingarm
Standardarm
Armmountingbracket
andductingkit
Easy-to-operate, pre-assembled extraction arms and mounting equipment
• Telescoping armsaredesignedtofitsmallboothspacesusedintraining
centersandeducationalbooths.Telescopesfrom0.9to1.4m(3to4.5ft.)
withawiderangeofmotiontocoverallpositions
• Standard armsaredesignedtocoverlargerspaces,thestandardextraction
armsareavailablein2.1-,3.0-,and3.7m(7-,10-,and12-ft.)versions.
Externalbracketsandadjustmentsallowairtopassthroughwithless
resistancegivingyoustrongercfm(airflow)
• Arm mounting bracket and ducting kitincludesasupportingbracketand
collarforconnectinganextractionarmtoductwork
Model
152 mm (6 in.) Diameter
Telescoping Arm
(#301 242)
(#301 237)
Standard Arm
(#300 953)2.1m(7ft.)arm
(#300 954)3.0m(10ft.arm)
(#300 955)3.7m(12ft.arm
(#300 980)2.1m(7ft.)arm
(#300 981)3.0m(10ft.arm)
(#300 982)3.7m(12ft.arm
Arm Mounting Bracket
and Ducting Kit
(#300 952)
(#300 771)
FILTAIR low profile hood
• Availableinsizesfrom1.2x1.2m(4x4feet)upto4.9x
4.9m(16x16feet)in0.3-m(1-foot)increments
• Exclusivedesign—capturevelocityzoneismaximized
anddistributedovertheworkarea
• Hoodairflowdesignreducessoundforbetter
communication
• Uniqueairflowofferssparkabatementintheextraction
rail,andalsointherecommendedSparkCooler
• Clear,UV-protectedpolycarbonateceilingpanelsallow
maximumlightintothecell
• Cornerlifthooksareconvenientforinstallingorhanging
overaworkarea.Thehoodcanalsobeplacedonan
existingcellenclosureorsupportedwithpostassemblies
203 mm (8 in.) Diameter
Cleaner air with FilTek® XL filters
The FilTek XL filter’s higher MERV rating means unrivaled filtering performance.
MERV Comparison
Applicable Weld Fume
MERV Rating Categories1
0.3 to 1 µm
1 to 3 µm
3 to 10 µm
10
Not Rated
50–65%
85%
11
Not Rated
65–80%
85%
12
Not Rated
80–90%
85%
13
<75%
90%
90%
14
75–85%
90%
90%
85–95%
>95%
90%
>95%
90%
>95%
>99.97%
>99.97%
>99.97%
75–95%
<15%
<10%
15
Miller® FilTek XL
16
Miller® FilTek XL
HEPA3
Weld Fume Composition4
1
Particle Size Range Efficiency %2
American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) 52.2
National Air Filtration Association (NAFA) Guide
HEPA filters are depth loading and have high restrictions to air flow, reducing system performance versus FilTek XL filters.
4
Jenkins, Pierce, Edgar, Particle Size Distribution of GMAW and FCAW
2
3
70
FiltersareratedonaMERVscale,whichmeasures
filterefficiencybasedonparticlecount.MERV
ratingsrangefrom1-16,with16beingthebest
atfilteringsmallparticles—suchasthosefound
inweldfumes.Thevastmajorityofweldfumes
arelessthanonemicronindiameter,orroughly
1/100ththewidthofahumanhair.
Filtersincommonairfiltrationsystemsoftenhave
MERVratingsbetween7-11.FilTekXLfiltersare
ratedatclass-leadingMERV15–16tocaptureup
to95percentofweldfumeparticulatesincluding
thosefoundinhexavalentchromium.
Coolant Systems
Coolant Systems
Coolmate1.3
Coolant
See Literature No. AY/7.2
Coolmate3
Coolmate3.5
Soldinmultiplesoffourin1-gallon
recycleableplasticbottles.Miller®
coolantscontainabaseofethylene
glycolanddeionizedwatertoprotect
againstfreezingto-38°C(37°F)or
boilingto108°C(227°F).
Coolmate4
Low Conductivity Coolant
Coolmate™ 1.3
#300 972115VAC
For Maxstar/Dynasty 280 Series.
Lightindustrial,1.3-galloncoolerdesignedforwatercooledtorchesonpowersourcesratedupto280A*.
Coolmate™ 3
#043 007115VAC,CE#043 008230VAC,CE
Economical,3-galloncoolerdesignedforwatercooledtorchesratedupto500A*.
Coolmate™ 3.5
#300 245115VAC,CE
For Maxstar/Dynasty 350 and 700.
Industrial,3.5-galloncoolerdesignedforwatercooledtorchesratedupto600A*.
Coolmate™ 4
#042 288115VAC
Thebestperformerinitsclass—industrial,4-gallon
coolerdesignedforwater-cooledtorchesratedupto
600A*.
(Clear, Pre-mixed)
#043 810
ForTIGandMIGapplications.
NOTforuseinpush-pullsystems
orsystemswherealuminumisin
coolantpath/circuit.
Aluminum-Protecting Coolant
(Green, Pre-Mixed)
#043 809
Primarilyusedinpush-pullsystems
wherealuminumisincoolantpath/
circuitandhighfrequencyisNOT
used.
*May vary with torch design and cable length.
Miller coolant systems are backed by the best warranty in the industry — one full year.
Maximum Cooling
Capacity
Motor Input Voltage
Maximum Current Draw
Dimensions
Net Weight
Coolmate 1.3
115V,60Hz
4.7A(60Hz)
3400W(11,600BTU/hr) 1330W(4540BTU/hr)
3.6L/min(3.8qt/min)
1L/min(1.1qt/min)
4.9L
(1.3gal)
H: 286mm(11.25in.)
W: 264mm(10.38in.)
D: 610mm(24in.)
20kg(43lb.)
3820W(13,000BTU/hr) 1420W(4840BTU/hr)
4L/min(4.2qt/min)
1L/min(1.1qt/min)
11.4L
(3gal)
H: 337mm(13.25in.)
W: 311mm(12.25in.)
D: 584mm(23.25in.)
18kg(40lb.)
Coolmate 3
IEC Cooling Capacity
Tank
Capacity
Model
115V,50/60Hz
5.9A(50Hz),4.7A(60Hz)
230V,50/60Hz
2.5A(50Hz),3.0A(60Hz)
Coolmate 3.5
115V,50/60Hz
5.9A(50Hz),4.7A(60Hz)
4140W(14,000BTU/hr) 1660W(5660BTU/hr)
4.7L/min(5qt/min)
1L/min(1.1qt/min)
13.2L
(3.5gal)
H: 298mm(11.75in.)
W: 400mm(15.75in.)
D: 660mm(26in.)
29kg(64lb.)
Coolmate 4
115V,50/60Hz
5.9A(50Hz),4.7A(60Hz)
5500W(18,000BTU/hr) 1780W(6070BTU/hr)
5.6L/min(5.9qt/min)
1L/min(1.1qt/min)
15L
(4gal)
H: 413mm(16.25in.)
W: 387mm(15.25in.)
D: 476mm(18.75in.)
17kg(38lb.)
71
International Headquarters
Miller Electric Mfg. Co.
1635 West Spencer Street
Appleton, Wisconsin 54914, U.S.A.
International Dept.
FAX: 920-735-4125
E-mail: [email protected]
ITW Welding Products Group
(FZE)-UAE
Phone:+971-4-299-6621
E-mail: [email protected]
Website: www.weldingproductsgroup.com
ITW Welding Products –
Singapore Pte. Ltd.
Phone:+65-6552-1223
E-mail: vianney.martawibawa
@millerwelds.com
Contents
MIG (GMAW)
Power Sources 2
Automated Mfg.
Systems 12
Welding
Intelligence 14
Multiprocess
Power Sources 16
Wire
Feeders 29
Stick (SMAW)
Power Sources 37
TIG (GTAW)
Power Sources 40
Wireless
Remotes 49
Engine-Driven
Welder/Generators 50
Submerged
Arc 61
Metal
Cutting 64
Training
Solutions 66
Welding Safety
& Health 67
Beijing Miller Electric Mfg. Co.
Phone:+86-10-8739-7080
E-mail: [email protected]
Website: www.millerchina.com
Welding Products Group –
Latin America
Phone:920-735-4554
E-mail: [email protected]
Weldwell New Zealand
Phone:+64-6-834-1600
E-mail: [email protected]
Website: www.weldwell.co.nz
ITW Welding Products – Netherlands
Phone:+31 186 641 444
E-mail: [email protected]
Website: www.itw-welding.com
ITW India Ltd.
Phone:+91-26-6729-3290
E-mail: [email protected]
ITW Welding Products – Mexico
Phone:+52-55-5366-7370
E-mail: [email protected]
Website: www.itwwelding.com.mx
ITW Welding Brasil
Phone:+55-11-2940-0316
E-mail: [email protected]
Website: www.itwwelding.com.br
Welding Industries of Australia
Phone:+61-387-958241
E-mail: [email protected]
Website: www.welding.com.au
ITW Welding SAS – France
Phone:+33-1-6004-1166
E-mail: [email protected]
Website: www.Miller-France.com
Index
ITW Welding Products – Italy
Phone:+39-02-9829-01
E-mail: [email protected]
New! or Improved! products appear in blue type.
AlumaFeed Welding System......... 6
Auto-Axcess Systems................. 12
Axcess Systems........................ 11
FILTAIR SWX and MWX Series....... 68
Big Blue 350X PipePro................ 56
Big Blue 400X Pro..................... 57
Big Blue 450X Duo CST............... 59
Big Blue 500 X and 600 X............. 58
Big Blue 500X Pro..................... 57
Big Blue 700X Duo Pro................ 59
Big Blue 800X Duo Air Pak........... 60
Blue Star 185........................... 50
Bobcat Series........................... 51
I-20....................................... 33
Invision MPa Plus System............ 10
Continuum Systems................... 13
Coolant Systems....................... 71
CST 280................................. 39
CST 280 Racks......................... 39
Deltaweld Series....................... 9
Dialarc 250 AC/DC..................... 37
Dimension 650......................... 19
Dimension 650 ArcReach............. 19
Dimension Series and NT 450....... 18
Diversion 165 and 180................ 40
Dynasty 210 Series.................... 42
Dynasty 280 Series.................... 42
Dynasty 350 and 700.................. 44
FILTAIR 130 and 400.................. 67
FILTAIR 2000-12000................... 69
FILTAIR Capture 5...................... 69
FILTAIR Industrial Centralized
Systems Accessories............... 70
Gold Star Series....................... 38
LiveArc Workstation................... 66
Maxstar 150 S.......................... 38
Maxstar 150 STL and STH............ 40
Maxstar 210 Series.................... 42
Maxstar 280 Series.................... 42
Maxstar 210 STR....................... 38
Maxstar 350 and 700.................. 44
Migmatic Series....................... 7
Millermatic 141 and 190.............. 2
Millermatic 211........................ 3
Millermatic 212 Auto-Set............. 4
Millermatic 252........................ 4
Millermatic 350P...................... 5
Millermatic 350P Aluminum......... 5
MPi 220P................................ 17
Multimatic 200......................... 16
PipeWorx 350 FieldPro System...... 26
PipeWorx 400 Welding System...... 26
Push-Pull Guns......................... 32
70 Series................................ 34
70 Series Remote Configurations... 36
70 Series Swingarc.................... 36
Shopmate 300 DX...................... 17
Spectrum Series....................... 64
ITW Welding Products – España
Phone:+34-96-393-5398
E-mail: [email protected]
Website: www.itw-welding.es
ITW Welding Products – Nordic
Phone: +46-31-726-4600
E-mail: [email protected]
ITW Welding Products – Russia
Phone: +78-1296-154-81
E-mail: [email protected]
Manufactured in Europe.
Spool Guns.............................. 31
ST-24 Series............................ 33
ST 44 Series............................ 33
STH 160................................. 47
STi 160.................................. 46
STi 203.................................. 46
SubArc Digital Series................. 61
SubArc Flux Hopper................... 62
SubArc Interface Controls............ 61
SubArc Torches......................... 62
SubArc Tractor.......................... 63
SubArc Wire Drive Assemblies...... 62
SuitCase Series........................ 29
Syncrowave 210 Series............... 41
Syncrowave 250 DX and 350 LX..... 45
20 Series................................ 34
Thunderbolt XL......................... 37
Trailblazer 302 Air Pak................ 55
Trailblazer Series...................... 53
Wireless Remote Foot Control....... 49
Wireless Remote Hand Control...... 49
XMT 350 and 450
ArcReach Systems.................. 22
XMT 350/SuitCase X-TREME 8
OFFSHORE............................ 25
XMT 425 Series........................ 24
XMT Series............................. 20
XPS Series.............................. 8
XR-S and XR-D Controls.............. 32
Coolant Systems
71
An Illinois Tool Works Company
Miller Electric Mfg. Co.
Printed in USA
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