GAS CHROMATOGRAPHY CLARUS 400/480 GC Software Guide Clarus 400/480 GC Software Guide Release History Part Number Release 09936812 C Publication Date February 2010 Any comments about the documentation for this product should be addressed to: User Assistance PerkinElmer, Inc. 710 Bridgeport Avenue Shelton, Connecticut 06484-4794 U.S.A. Or emailed to: [email protected] Notices The information contained in this document is subject to change without notice. Except as specifically set forth in its terms and conditions of sale, PerkinElmer makes no warranty of any kind with regard to this document, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. PerkinElmer shall not be liable for errors contained herein for incidental consequential damages in connection with furnishing, performance or use of this material. Copyright Information This document contains proprietary information that is protected by copyright. All rights are reserved. No part of this publication may be reproduced in any form whatsoever or translated into any language without the prior, written permission of PerkinElmer, Inc. Copyright © 2010 PerkinElmer, Inc. Produced in the USA. Trademarks Registered names, trademarks, etc., used in this document, even when not specifically marked as such, are protected by law. PerkinElmer is a registered trademark of PerkinElmer, Inc. Clarus 400 GC is a trademark of PerkinElmer, Inc. Clarus 480 GC is a trademark of PerkinElmer, Inc. 2 Table of Contents Introduction ................................................................................................... 9 About This Manual ....................................................................................... 11 Manual Conventions and Screen Abbreviations ........................................... 13 Manual Conventions .............................................................................. 13 Screen Abbreviations ............................................................................. 13 Glossary of Clarus GC Terms ....................................................................... 15 Autosampler Terms ............................................................................... 15 Instrument-Specific Terms .................................................................... 16 Glossary of Chromatographic Terms ............................................................ 17 Symbols Located on the Clarus 400/480 GC ................................................ 20 System Description...................................................................................... 21 Introduction ................................................................................................... 23 Overview of the Clarus 400/480 GC............................................................. 24 About the Keyboard ...................................................................................... 26 About the Screen ........................................................................................... 27 Function Key Descriptions ........................................................................... 28 Method Function Key ............................................................................ 29 System Function Key ............................................................................. 29 Auto(sampler) Function Key ................................................................. 30 Background Function Key ..................................................................... 30 Control Key Descriptions ............................................................................. 31 Run Key ................................................................................................. 31 Reset Oven Key ..................................................................................... 31 Status Escape Key.................................................................................. 32 Delete Key ............................................................................................. 32 Entry Keys .................................................................................................... 33 Parameter Keys ............................................................................................. 34 Status, Menus and Screens ......................................................................... 35 Overview ....................................................................................................... 37 Turning on the System .................................................................................. 38 System Status ................................................................................................ 39 Checking the Status of Individual Items ....................................................... 41 Checking the Oven Temperature ........................................................... 41 Checking the Injector Temperature ....................................................... 41 Checking the Detector Temperature ...................................................... 42 Checking the Carrier Gas Pressure or Flow........................................... 42 Action Menus ................................................................................................ 44 Scrolling Through Menu Pages ............................................................. 44 Selecting an Option................................................................................ 44 3 Escaping from a Menu ........................................................................... 45 Input Screens................................................................................................. 46 Changing a Value on an Input Screen ................................................... 46 Initial Setup Procedures ............................................................................. 47 Configuration Basics ..................................................................................... 50 Displaying Configuration Screens ......................................................... 50 Configuring the Carrier Gas Pressure Units ................................................. 52 Configure the Carrier Gas Pressure Display .......................................... 52 Configuring Your Clarus 400/480 GC .......................................................... 53 Configuring the Autosampler........................................................................ 54 Configuring the Oven ................................................................................... 56 Configuring a Sleep Time ............................................................................. 57 How Sleep Works .................................................................................. 57 Setting an Oven Heating Delay ..................................................................... 59 Setting the Real Time Clock and Startup Time ............................................ 60 Configuring an Injector ................................................................................. 62 Configuring Carrier Gas Operation............................................................... 63 Configuring the Carrier Gas Operation ................................................. 63 Configuring Valves ....................................................................................... 65 Configuring Detectors ................................................................................... 66 Configuring a Recorder and/or Integrator ..................................................... 69 Configuring Integrator/Recorder Offsets ...................................................... 70 Configuring a Printer .................................................................................... 71 Setting Up Detectors ................................................................................... 73 About this Chapter ................................................................................. 75 Setting up a FID ..................................................................................... 76 FID Overview ............................................................................................... 77 Setting Up a Manual Pneumatics FID........................................................... 78 FID Setup Summary .............................................................................. 78 1. Connect a Flowmeter to the FID Collector .................................... 78 2. Adjust the Hydrogen Flow ............................................................. 80 3. Adjust the Air Flow ........................................................................ 83 4. Ignite the Flame .............................................................................. 84 Using the FID in Corrosive Environments ................................................... 88 Setting up an ECD ........................................................................................ 89 United States Government Regulations for ECDs ................................. 90 Special Instructions for ECD Cell Purchasers ....................................... 90 Labels..................................................................................................... 90 Leak Testing .......................................................................................... 91 Cell Failure or Damage .......................................................................... 91 Reporting Radiation Incidents, Theft or Loss ........................................ 91 4 Other Requirements ............................................................................... 91 United Kingdom Regulations ....................................................................... 92 ECD Overview .............................................................................................. 93 Setting Up an ECD........................................................................................ 96 ECD Setup Summary ............................................................................. 96 1. Vent the ECD Outlet ...................................................................... 96 2. Adjust the Make-up Gas Flow ........................................................ 99 Setting Up a TCD........................................................................................ 101 TCD Overview..................................................................................... 101 Setting Up a TCD........................................................................................ 102 TCD Setup Summary ........................................................................... 102 1. Turn on the Oven and Detector Heaters ....................................... 102 2. Equalize the Makeup and Reference Gas Flows .......................... 103 3. Enter the TCD Bridge Current Range .......................................... 105 4 Balance the Bridge ....................................................................... 106 Using a TCD with the Autosampler or GSV .............................................. 107 Setting Up a NPD........................................................................................ 108 NPD Overview ............................................................................................ 109 Setting Up a Manual Pneumatics NPD ....................................................... 111 NPD Setup Summary ........................................................................... 112 1. Disconnect the Hydrogen and Air Lines at the NPD Bulkhead ... 112 2. Adjust the Hydrogen Flow ........................................................... 113 3. Adjust the Air Flow ...................................................................... 114 4 Reconnect the Air and Hydrogen Lines ....................................... 115 NPD Bead Activation Procedure ......................................................... 116 Controlling the Clarus 400/480 GC ......................................................... 123 Overview ..................................................................................................... 125 Viewing Active Method Parameters ........................................................... 126 Active Method Parameter Examples ................................................... 128 Editing the Active Method .......................................................................... 129 Getting Ready to Edit the Active Method ........................................... 129 Setting Up Oven and Inlet Temperature Programs .............................. 130 Setting Injector Temperatures.............................................................. 136 Viewing or Adjusting Carrier Gas Pressure......................................... 138 Setting the Septum Purge Mode and Offset......................................... 139 Setting Up Valves ................................................................................ 140 Setting Detector Temperatures ............................................................ 140 Setting the Range ................................................................................. 142 Changing TCD Polarity During a Run ................................................ 145 Routing Detector Output ............................................................................. 146 Rerouting Output ................................................................................. 146 5 Building a Timed Events Table ........................................................... 151 Method Utilities .......................................................................................... 159 Generating a Method ........................................................................... 159 Setting Up a Stored Method................................................................. 161 Copying a Method ............................................................................... 162 Deleting a Stored Method .................................................................... 162 Editing a Stored Method ...................................................................... 163 Printing a Method ................................................................................ 164 Controlling the Autosampler ................................................................... 165 Overview ..................................................................................................... 167 Autosampler Trays and Carousel ......................................................... 168 Syringe Wash Parameters ........................................................................... 171 Injection Mode Parameters ......................................................................... 172 Running Samples in Single-Program Mode................................................ 174 1. Configure for Single-Program Mode............................................ 174 2. Enter Single-Program Mode Parameters .................................. 175 3. Set Up a Method ........................................................................... 177 4. Start the Autosampler ................................................................... 177 Running Samples in Multi-Program Mode ................................................. 178 1. Configure for Multi-Program Mode ............................................. 178 2. Enter Program 1 Parameters ......................................................... 179 3. Enter Program 2 Parameters ......................................................... 181 4. Start the Autosampler ................................................................... 181 Other Autosampler Tasks ........................................................................... 183 Using Solvent Pre-Washes................................................................... 183 Running Viscous Samples ................................................................... 184 Cleaning the Syringe............................................................................ 185 Printing ................................................................................................ 186 Pausing and Resuming an Autosampler Program ................................ 187 Stopping the Autosampler ................................................................... 188 Parking the Autosampler Tower .......................................................... 188 Inserting a Priority Sample .................................................................. 188 About Waste and Wash Vials ..................................................................... 190 Single-Program Mode .......................................................................... 190 Multi-Program Mode ........................................................................... 190 About Sample Vials .................................................................................... 191 Using a TCD with the Autosampler ............................................................ 192 Available Syringes ...................................................................................... 192 Background Compensation ...................................................................... 193 Overview ..................................................................................................... 195 Calibrating a Baseline Profile ..................................................................... 196 6 Calibration Menu Options ................................................................... 196 Turning Background Compensation On .............................................. 198 Turning Background Compensation Off ............................................. 198 System Utilities .......................................................................................... 199 Overview ..................................................................................................... 201 Using the Built-in Stopwatch ...................................................................... 202 Configuring the Clarus GC ......................................................................... 204 Entering the Configuration Mode ........................................................ 204 Displaying Configuration Menus......................................................... 204 Calibrating the Flow Readout Using Manual Pneumatics .......................... 206 Printing the Run Log ................................................................................... 210 Printing the System Configuration .............................................................. 211 Locking and Unlocking the Keyboard ........................................................ 212 Calibrating the Oven Temperature .............................................................. 213 1. Calibrate the Reference Thermometer.......................................... 213 2. Place the Thermometer Probe in the Oven ................................... 213 3. Equilibrate the Oven Temperature ............................................... 215 4. Enter the Required Offset Value .................................................. 216 5. Remove the Thermometer Probe .................................................. 216 Deconfiguring and Configuring Injectors ................................................... 217 Deconfiguring and Configuring Detectors .................................................. 219 Appendix: Configuration Menus ............................................................. 221 Displaying Configuration Menus ................................................................ 224 Configuration Menu Examples ................................................................... 225 Going Directly to a Primary Configuration Menu ...................................... 227 Index ........................................................................................................... 229 7 8 Introduction 1 Clarus 400/480 GC Software Guide About This Manual The Clarus 400/480 GC Hardware and Software Manual is your complete detailed guide to setting up the Clarus 400 GC or Clarus 480 GC and integrated autosampler in preparation for running samples. This manual contains information and procedures for all of the available injectors and detectors. To benefit the most from this manual, we recommend that you read all of the chapters in sequence and follow the procedures provided that apply to your specific injectors and detectors as closely as possible. In most cases, reading one chapter is a prerequisite for going on to the next. For detailed safety information please refer to the Clarus 400/480 GC Installation Guide (09936810). 11 Introduction The manual consists following chapters: Chapter 1 Introducing the Clarus 400/480 GC describes the Clarus GC and its major features, including keyboard and display descriptions. Chapter 2 System Description describes the Clarus GC and its major features, including keyboard and display descriptions. Chapter 3 Status, Menus, and Screens introduces you to the look and feel of Clarus GC user interface. It shows you how to turn on the GC, check the status, and perform fundamental operations such as changing parameters, selecting options, etc. Chapter 4 Initial Setup Procedures contains configuration procedures that you should perform before using the Clarus GC for the first time. Chapter 5 Setting Up Detectors contains subsections that describe how to set up each of the following detectors: FID, ECD, TCD and NPD. Chapter 6 Controlling the Clarus 400/480 GC describes how to set operating parameters including procedures for controlling heaters, setting up, editing, copying, deleting, generating, and printing methods. Chapter 7 Controlling the Autosampler describes autosampler screen menus and parameters. Procedures are included for setting up autosampler programs. Chapter 8 Background Compensation describes how to set the background compensation for your detector signals. Chapter 9 System Utilities contains procedures for using the built-in stopwatch; calibrating the optional flow readout; printing configuration parameters or run logs; locking and unlocking the keyboard; calibrating the oven; and deconfiguring and configuring injectors and detectors. Appendix Examples of Configuration Menus. Index 12 Clarus 400/480 GC Software Guide Manual Conventions and Screen Abbreviations Manual Conventions Individual keys are displayed in the text by enclosing the name of the key in square brackets. For example, [Oven Prog], [Enter], [->Set], [Method], [System], [1], [8], etc. All temperatures are in degrees Celsius (ºC). Screen displays are presented throughout the text as a double-lined box: Method 1 READY 75° Screen Abbreviations Autosamp – autosampler AUX – Auxiliary zone Cap – capillary split/splitless injector Cmptr – computer Ctrl – syringe control parameters ECD – Electron Capture Detector Equil – equilibration Extrn – external FID – Flame Ionization Detector Gen – generate GSV – gas sampling valve Inj – injector Inj/Vial – injections per vial Int – integrator kPa – kilopascals NPD – Nitrogen Phosphorus Detector OnCol – on column 13 Introduction Ovn – oven Paus – pause Pkd – packed injector Pre – # of preinjection syringe washes Pres – pressure Prg – autosampler program Pri – priority sample vial Psi or psig – pounds per square inch (gauge) Rec – recorder Resm – resume Stpwtch – stopwatch TCD – Thermal Conductivity Detector 14 Clarus 400/480 GC Software Guide Glossary of Clarus GC Terms The glossary of Clarus GC terms are divided into two types: * Autosampler Terms * Instrument-Specific Terms Autosampler Terms Term Description Washes Washing the syringe. Pre The number of prewashes of sample to prime the syringe (no pumping). Post The number of post injection syringe washes with a solvent. Pumps The number of times the syringe draws up sample and evacuates it before acquiring the volume. This is done to eliminate bubbles. Mode The style of injection. Fast Fast speed of the syringe during sample injection. This is used to eliminate discrimination in the needle. Normal Normal speed of the syringe during sample injection. Slow Slow speed of the syringe during sample injection in order to inject directly into a wide-bore capillary column, in hot injection port. Solv The number of solvent washes performed before the preinjection sample washes. Visc The number of seconds the plunger pauses when drawing up a viscous sample into the syringe. 15 Introduction Instrument-Specific Terms Term Description Background compensation A routine that automatically subtracts a stored calibrated baseline profile from the signal generated during a GC run. Ballistically Changing the oven temperature as quickly as possible to reach a set point. Detector background The detector output signal when no components are being eluted. Equilibration The delay time after the method set points have been reached before the system becomes READY. Isothermal method A method in which the oven temperature remains constant throughout a GC run. Method A collection of parameters that control the GC. Negative-time event A timed event that you set to occur before the instrument becomes READY. Parameter An independent variable used to specify a condition to be met. Pre-run The time after equilibration during which negative-time events are executed. Range For a Flame Ionization Detector, range means amplification of the detector output signal. For a Thermal Conductivity Detector, range means the bridge current. Ready Indicates that all method parameters have reached their set points and that you can start your analysis. Run The time from sample injection to the end of the oven temperature program. Sleep mode The GC can be set to a predefined method for gas savings. Timed Events Events that take place before or during a GC run as specified in a timed events table. Zone A heated area in the GC oven, injector, or detector. 16 Clarus 400/480 GC Software Guide Glossary of Chromatographic Terms* Adsorption – A process that occurs at the surface of a liquid or solid as a result of the attractive forces between the adsorbent and the solute. These forces may be physical or weakly chemical. Analysis – The complete investigation of a sample by gas chromatographic separation including identification of the sample components and quantitative measurements. Anode – The negatively charged electrode in any electrical circuit to which charged particles and ions are attracted. Band Broadening – A process that occurs in the GC whereby the peak width for a component increases the longer the component travels through the column. Baseline – The detector signal to a recorder or integrator when only the carrier gas is passing through the detector. Baseline drift – Any regular change occurring in the baseline signal from the detector, usually resulting from column temperature and/or gas flow changes. Blank run – A run without the sample being injected. Bleed – The evaporation of the stationary phase from a column. Capillary column (wall coated open tubular column) – A small-internal-diameter column whose inside wall is coated with a liquid phase. Carrier gas – The mobile phase of the separation system. An inert gas which transports the sample from the injector through the column to the detector. This gas is usually helium, hydrogen, or nitrogen. Column conditioning – A process for producing a stable column by heating the column with carrier gas flowing to remove volatile impurities from the stationary phase. Detectors – Hardware that responds to sample components producing an electrical signal that can be measured to quantitate the amount of each component present. Flow rate – The mass flow of carrier gas or detector gas in milliliters per minute. Ghost peaks – Peaks that are not due to sample components, for example, peaks produced by carrier gas impurities, septum, or components from previous analyses. Injection port – The hardware through which the sample is introduced to the column by injection. * Reference: Denney, R.C. A Dictionary of Chromatography. 17 Introduction Linearity – Quantitatively all detectors will produce a linear response with respect to solute concentration over a defined range, for example, the Linear Range. Liquid phase – The material in the column that causes the components to separate because of partitioning of the components between the mobile phase (carrier gas) and the stationary phase (liquid phase). Lowest limit of detection – The smallest amount of sample that can be detected by the detector being used. Usually defined as any signal that is as great as two times the noise level. Also referred to as Minimal Detectable Quantity (MDQ). Mobile phase – The gas which carries the solute (sample) along and over the column material. This carrier gas is inert and usually helium, nitrogen, or hydrogen. Noise – Background signal fluctuations arising from a detector response. This response is the result of the column installed, carrier gas purity, electronic components, etc. The response of any detector is defined by the signal-to-noise ratio. Partition Coefficient – The differential solubility of a substance in two different phases. In the case of gas–liquid chromatography, the sample components reach an equilibrium between the gas phase (mobile) and the liquid phase (stationary). Each component has a different partition coefficient thus causing separation in the column. Resolution – The degree of separation between two peaks. Retention time – The time interval from the point of injection to the appearance of the peak maximum, of a component’s signal. Septum – Silicone rubber material placed in the injection port through which the injection is made. When the needle is withdrawn, the silicone rubber reseals, thus not allowing any sample or carrier gas to escape. Stationary phase – The liquid or solid adsorbent portion of the column that retains components passing through the GC column. Syringes – Precision dispensing devices used to deliver sample to the GC. Liquid and gas syringes are available. Tailing – When a peak is not symmetrical or Gaussian shaped but the back end is broadened, it is said to be tailing. Temperature programming – A technique commonly used to increase the rate of elution of the components. After the sample is injected into the oven at a specific temperature, the temperature program increases the oven temperature to the prescribed temperature at a defined rate (in ºC/min). 18 Clarus 400/480 GC Software Guide Unretained peak – A component that is not retained by the column. The time taken for an unretained sample to pass through the column is the same time as the time taken for the carrier gas to pass through. 19 Introduction Symbols Located on the Clarus 400/480 GC PNEUMATIC SYMBOL LEGEND CARRIER FLOW / PRESSURE FID TCD NO CONNECTION 20 DETECTOR MAKE-UP/ REFERENCE FLOW HYDROGEN AIR NPD SPLIT FLOW ECD System Description 2 22 Clarus 400/480 GC Software Guide Introduction The Clarus 400 and Clarus 480 Gas Chromatograph is a dual-channel, temperatureprogrammable stand-alone gas chromatograph (GC). It is available in many configurations, such as with or without, an autosampler and a variety of injector/detector combinations to provide you with total GC flexibility. The Clarus GC is microprocessor controlled, where you enter the operating parameters from the color-coded keyboard and view the prompting text and monitor instrument functions on a large two-line vacuum fluorescence display. Figure 1. The Clarus GC. 23 System Description Overview of the Clarus 400/480 GC Your Clarus GC may have none, one, or two of the following detectors installed: Flame Ionization (FID) Electron Capture (ECD) Nitrogen Phosphorus (NPD) Thermal Conductivity (TCD) The FID, ECD, TCD, or the NPD, may be installed in either the front or the rear detector position. Each installed detector has one analog output which may be attached to either an integrator or recorder. Signals may be routed under instrument control. Either none, one, or two packed column injectors; none, one, or two capillary column injectors; or one of each injector type may be installed. Capillary column injectors consist of the conventional split/splitless injector (CAP). Up to two gas sampling valves may be installed. The Clarus 400 and Clarus 480 GC is a manual pneumatics instrument. The carrier gas and detector gas controls are built into the pneumatics control panel on the Clarus GC. The carrier gas controls are used to set the flow for packed injectors and the pressure for CAP injectors. The detector gas controls are used to set the hydrogen and air for FID and NPD reference for TCD; and make-up gas for the ECD. Figure 2 is an example of a dual-channel pneumatics control panel with Channel 1 containing a capillary injector and a FID and Channel 2 containing a packed injector and an ECD. For each channel, the injector-pneumatic controls are on the left and the detector-pneumatic controls are on the right. 24 Clarus 400/480 GC Software Guide Channel 1 Channel 2 Figure 2. Example of a dual-channel pneumatics control panel in the Clarus GC. Channel 1 designates an injector/detector combination installed in the front position of the instrument, whereas Channel 2 designates a injector/detector combination installed in the rear position. 25 System Description About the Keyboard The keyboard is your link to the software. The keyboard keys divided into the following groups: • • • • Note: Function keys Parameter keys Entry keys Control keys As you run this instrument you will see software functions on the display that are not supported by the Clarus GC. Please ignore these functions and continue with your analysis. An audible short beep sounds every time a key is pressed. A long beep sounds when an error has been made. The key groups and their locations are illustrated in Figure 3. Function Keys Method System Auto BackGround Run Parameter Keys Entry Keys Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE 0 no Control Keys Figure 3. The Clarus 400/480 GC keyboard. 26 Clarus 400/480 GC Software Guide About the Screen The Clarus GC screen is a 2-line by 20-character vacuum fluorescent display. Method 1 Ready 245 ºC Figure 4. Vacuum fluorescent screen. The screen displays status information, error messages, and interactive menus (method, system, configuration, autosampler, and background). 27 System Description Function Key Descriptions The four function keys, [Method], [System], [Auto], and [Background], give access to the top-level software menus. The [System] menu, in addition to presenting a number of system utility options, provides access to the Configuration Mode. Pressing a function key displays either a one-page menu or the first page of a two-page menu associated with that key. Method System Auto BackGround Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE Figure 5. Function keys. 28 Run 0 no Clarus 400/480 GC Software Guide Method Function Key Pressing [Method] displays the first page of the two-page Method Menu. Method 1 ¦ Setup Edit Active Copy > Method Menu, Page 1 Method 1 ¦ Gen Delete Active Print > Method Menu, Page 2 The commands in the Method Menu provide utilities for managing and editing methods. Procedures for using these utilities are given in Controlling the Clarus 400/480 GC chapter. The following table is a brief description of these utilities. Command Description Setup Sets up a Stored Method as the Active Method. This option is not available during a GC run or with active automation. Edit Allows you to display and edit a Stored Method. Copy Copies an existing method to another method number. Gen Allows you to generate a new method from the default method. Delete Allows you to delete one of the Stored Methods. System Function Key Pressing [System] displays the Page 1 of the two-page System Control menu. System Control ¦ Config Lock > System Control Menu, Page 1 System Control ¦ Stpwtch Extrn Prnt > System Control Menu, Page 2 The commands in the System Control menu provide a number of system utilities. Procedures for using these utilities are given in chapter 9, “System Utilities.” A brief description of these utilities follows. 29 System Description Command Description Config Selecting this option puts the system into the Configuration Mode. The configuration menus allow you to specify configuration details for a variety of hardware options. Lock Locks or unlocks the keyboard. For procedural details see Locking and Unlocking the Keyboard in Chapter 13, “System Utilities.” Stpwtch Accesses the stopwatch function. For procedural details see Chapter 13, “System Utilities.” Extrn Used to set up an external computer or printer. Auto(sampler) Function Key Pressing [Auto] displays the first page of the two-page Autosampler (A/S) menu. A/S Stopped ¦ Prg Ctrl START Autosampler Menu, Page 1 > A/S Stopped ¦ Park Clean Print > Autosampler Menu, Page 2 The top line displays the autosampler’s status (for example, Stopped). The bottom line displays menu options. Autosampler details are too specialized and extensive to be described in this chapter. All details are provided in Chapter 7, “Controlling the Autosampler.” Background Function Key Pressing [Background] displays the Background menu on the bottom line and the background status on the top line. Background 1 Off ¦ Calibrate Detailed procedures for using this function are given in chapter 8, “Background Compensation.” 30 Clarus 400/480 GC Software Guide Control Key Descriptions Method System Auto BackGround Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE Run 0 no Figure 6. Control keys. Run Key Press the [Run] key to start a GC run after manually injecting a sample, continue to run after an oven hold, or to initiate calibrating a background. Details for using [RUN] for the latter purpose are given in chapter 8, “Background Compensation.” Reset Oven Key This key is used to reset the oven temperature during a run. Reset to oven Temp ¦ 1 2 3 During the execution of a temperature program, you can elect to heat the oven ballistically to a higher step by selecting the appropriate number from the menu. 31 System Description Select 1 to stop a run and reset the instrument to the initial method conditions. Additional details are given in chapter 6, “Controlling the Clarus 400/480 GC.” Status Escape Key The [Status Escape] key is used to escape from various environments. The top level to which you can escape is the System Status screen. Method 1 READY 75º A screen similar to that above appears if you escape from the Method, System, Autosampler, or Background menus. If you press [Status Escape] a second time, the screen displays the Run End Time, as shown below. Method 1 END READY 13.0m In the case of a submenu, escape brings you up to a previous menu level. Delete Key Use this key to delete a timed event or oven temperature program step. 32 Clarus 400/480 GC Software Guide Entry Keys Method System Auto BackGround Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE Run 0 no Figure 7. Entry keys. All Entry keys, except for the ->Set] key, are similar to those on a hand calculator and are used to enter numeric data, clear an entry, etc. The [CE] key (Clear Entry) is used to clear a value before it is entered or to clear certain error messages from the screen. The [On/Yes 1] and [Off/No 0] keys are multipurpose keys. In addition to using these keys for entering a numeric 1 or 0, they are used to enter "On" or "Off,” "Yes" or "No" in response to questions requiring these answers. The [->Set] key is used to move the screen cursor to a desired screen parameter or menu option for selection. How to use this key for this purpose is described in the next chapter. The [->Set] key is also used to activate the Autozero, and actuate connected valves. 33 System Description Parameter Keys Method System Auto BackGround Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE Run 0 no Figure 8. Parameter keys. The Parameter keys are used to display operation or configuration parameters. Pressing a Parameter key when you not in the Configuration Mode displays the operating parameter associated with that key. Operating parameters are described in chapter 6, “Controlling the Clarus 400/480 GC chapter.” In the Configuration Mode, pressing a Parameter key displays the configuration of the hardware associated with that key. 34 Status, Menus and Screens 3 36 Clarus 400/480 GC Software Guide Overview This chapter introduces the Clarus 400/480 GC software and includes examples of how to: • Turn on the Clarus GC and interpret the system status screen. • Check the status of individual items such as the oven temperature, injector temperature, etc. • Perform operations such as scrolling through menu pages, selecting an option, entering/changing data. A basic knowledge of the procedures in this chapter is required before you can perform the tasks in the remaining chapters. We therefore recommend that you duplicate the examples shown as closely as possible. The examples shown in this chapter were prepared with a Clarus 400 GC containing the following detectors and injectors: Note: • A FID in detector position 1 (front) • An ECD in detector position 2 (rear) • A capillary injector in injector position 1 (front) • A packed injector in injector position 2 (rear) As you run this instrument you will see software functions on the display that are not supported by the Clarus 400/480 GC. Please ignore these functions and continue with your analysis. CAUTION If the display shows Sleep Mode do not activate this mode since this function is only available in the PPC option. The PPC option is not available on the Clarus 400/480 GC. If you inadvertently select this option, reboot the Clarus 400/480 GC. Once the instrument is rebooted select the Config screen and switch off the Sleep Mode so the Clarus 400/480 GC will function properly 37 Status, Menus and Screens Turning on the System On/Off Switch Figure 9. Clarus 400/480 GC. The On/Off switch is located on the lower right hand side of the Clarus GC (see above). Upon completion of the power-on diagnostics, a System Status screen similar to that shown below appears: Method 1 Ovn Det Inj NOT RDY 40º If an error message appears instead of the above screen, refer to the Clarus 400 /480 GC Hardware Guide, Troubleshooting chapter. 38 Clarus 400/480 GC Software Guide System Status Upon initial startup, the Clarus GC monitors the carrier gas inlet pressure. If this pressure is less than 50 psi, the following message occurs. Warning: Car1 Inlet < 50 psi, Press CE After you press CE, this message will not occur again, even if you did not correct the situation. Also at this time, the oven, injector(s), and detector(s) start heating to the set points specified in the Active Method. Until all components reach their set points, the system is not ready for an injection to be made. This is indicated by the message “NOT RDY” on the upper right corner of the screen. The system indicates the components that are not ready by displaying and blinking their abbreviated names on the bottom line of the System Status screen. The bottom line also shows the actual oven temperature and continuously updates it. There is room on the screen for only three abbreviated names. As a component reaches its set point, its abbreviated name disappears from the screen and is replaced by the next name in the priority list that is not ready. The priority display order is as follows: • Ovn (oven temperature) • Det (detector temperature) — If two detectors are installed, the appearance of "Det" indicates that either or both detectors are not ready. • Inj (injector temperature) — If two injectors are installed, the appearance of "Inj" indicates that either or both injectors are not ready. • Gas (carrier gas flow/pressure) — For the Clarus 400/480 GC, if a capillary injector and a packed injector with the Optional Flow readout are both installed, the appearance of "Gas" indicates that the carrier gas pressure/flow for one or both injectors has not been adjusted to the set point. 39 Status, Menus and Screens • Ext appears if the device attached to the READY IN terminal (for example, a data handling system) is not ready. Please refer to the Clarus 400/480 Installation Instructions for details. When all components are READY, the system starts equilibrating and the “NOT RDY” message changes to EQUILIB. Method 1 -1.5 min EQUILIB 75º The clock counts down until the equilibration time has elapsed. The Clarus GC is now ready for a sample injection shown by displaying “READY” in the upper right corner of the screen. Method 1 40 READY 75º Clarus 400/480 GC Software Guide Checking the Status of Individual Items You can check the set points and actual values for the following items at any time by pressing the appropriate method parameter key: • Oven temperature – [Oven Prog] key • Injector temperature – [Inject Prog] key • Detector temperature – [Detect Control] key • Carrier gas pressure and/or flow [Carrier Prog] key On each menu, the set point is displayed on the bottom line and the actual value (which is continuously updated) is displayed on the top line. If the item’s set point and actual value are not equal (within a specified tolerance), then that item is NOT READY and its abbreviated name appears on the System Status screen. Checking the Oven Temperature Press [Oven Prog]. A menu similar to the following appears: Oven NOT RDY 40º Temp 1 ¦ 75º The above example shows that the temperature of the oven has not reached the set point of 75 ºC. Checking the Injector Temperature Press [Inject Prog]. A menu for the injector installed in position 1 (front) appears. Cap 1 NOT RDY 110º Temperature ¦ 150º The above example shows that the temperature of the capillary injector installed in position 1 has not reached the set point. 41 Status, Menus and Screens If a second injector is installed, you can check its temperature status by pressing [Inject Prog] again. Pkd 2 NOT RDY 160º Temperature ¦ 200º The above example is for a packed injector installed in position 2 (rear). Checking the Detector Temperature Press [Detect Control]. A menu for the detector installed in position 1 (front) appears. FID 1 NOT RDY 120º Temperature ¦ 165º The above example shows that the temperature of the FID detector installed in position 1 has not reached the set point. If a second detector is installed you can check its temperature status by pressing [Detect Control] again. ECD 2 NOT RDY 160º Temperature ¦ 200º The above example is for an ECD installed in position 2. Checking the Carrier Gas Pressure or Flow To check the carrier gas or pressure flow press [Carrier Prog]. A capillary injector is installed in position 1. A screen appears that shows the actual pressure (top line) and the set point (bottom line). Examples of a NOT RDY and a READY screen are shown below: Pres 1 NOT RDY 10.2 Set ¦ 25.4 psi Pres 1 Set 25.4 ¦ 25.4 psi 1. Press [Carrier Prog] again to display the carrier gas screen for the injector installed in position 2. The screen below shows that a packed injector with the optional Flow Readout is installed in position 2. 42 Clarus 400/480 GC Software Guide Flow 2 NOT RDY Set 25 ¦ 30mL 2. To return to the System Status screen, press [Status Escape]. Note: The procedure for setting carrier gas pressure is given in Clarus 400/480 GC Hardware Guide Chapter 5, “Installing a Capillary Column on a Capillary Injector.” The procedure for setting carrier gas flow is presented in Chapters 4 and 5 in the Clarus 400/480 GC Hardware Guide. 43 Status, Menus and Screens Action Menus An action menu is a display that contains options. When you select an option and press [Enter], the microprocessor carries out the selected option. To see an action menu, press [Method]. Page 1 of the Method menu appears. Method 1 Active ¦ Setup Edit Copy > This is the first page of a two-page menu. A menu contains a second page if the character > appears on the far right of the bottom line. Note: When the Clarus GC is under external control (for example, Turbochrom) the method menu is not available from the GC keyboard. Scrolling Through Menu Pages To see the second page, press [->Set] several times to scroll the cursor ( ¦ ) off the right side of the display and onto the next page. Method 1 Active ¦ Gen Delete Print > To go back to the first page, repeat the above procedure. Alternatively, you can scroll from page to page by repeatedly pressing the function key that produced the menu. In this case you would press the [Method] key. Selecting an Option When an action menu is displayed, the cursor ( ¦ ) appears on the bottom line to the left of the default option. For example: Method 1 Active ¦ Setup Edit Copy > 1. To select a default option, simply press [Enter]. 2. To select another option, press [->Set] until the cursor is on the left of the desired option. To complete the selection, press [Enter]. 44 Clarus 400/480 GC Software Guide If you select the wrong item, press [CE] before pressing [Enter] to restore the cursor to its original position. Escaping from a Menu Press [Status Escape] to escape from a menu. This displays the next higher menu of the System Status screen. Method 1 Note: READY 75º You may have to press [Status Escape] several times to display the status screen. 45 Status, Menus and Screens Input Screens An input screen is one in which data are entered or modified. To see an example of an input screen, press [Oven Prog]. A screen similar to the following appears: Oven TEMP 1 75º ¦ 75º Changing a Value on an Input Screen To change a value, in this case the oven temperature set point: 1. Type in the new value and notice that the cursor ( ¦ ) begins to blink. This indicates that a new value is being typed. 2. Press [Enter] to accept the new value. The cursor stops blinking. To restore the original value, press [CE] before pressing [Enter]. If your entry is not within the allowed range, an error message is displayed that indicates the allowable range as shown in the following example: Illegal Oven Temp Range: xxx ---> yyy Where xxx and yyy are the permissible minimum and maximum oven temperatures respectively. If this message appears, press [CE] to restore the original value, type a value within the allowable range, then press [Enter]. 46 Initial Setup Procedures 4 48 Clarus 400/480 GC Software Guide Your Clarus GC has been configured at the factory to correctly reflect the installed injectors and detectors. However, there are operational parameters that you must configure before using your Clarus GC. This chapter familiarizes you with the steps necessary to configure your Clarus GC by using a typical configuration example. Configuration Basics (on the next page), provides you with the background information needed to perform the following tasks. More specifically, in this chapter you will learn how to: • • • • Enter the Configuration Mode. Display configuration menus. Configure the carrier gas display Review or change the current configuration settings. 49 Initial Setup Procedures Configuration Basics Before configuring the Clarus GC, take time to familiarize yourself with the keyboard by noting the location of the keys and how the keys are grouped. The following illustration shows the key group locations on the Clarus 400/480 GC keyboard: Function Keys Method System Auto BackGround Run Parameter Keys Entry Keys Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE 0 no Control Keys Figure 10. Clarus 400/480 GC Keyboard. Note: As you run this instrument you will see software functions on the display that are not supported by the Clarus 400/480 GC. Please ignore these functions and continue with your analysis. Displaying Configuration Screens Before configuring your Clarus GC you can become familiar with all of the configuration screens (menus) by first entering the Configuration Mode (by pressing [System] [Enter]) and 50 Clarus 400/480 GC Software Guide then repeatedly pressing [Enter] to view each screen. When viewing the last configuration screen, pressing [Enter] returns you to the initial configuration screen. The total number of configuration screens that appear depend on the particular hardware installed. Once familiar with the overall configuration of your Clarus GC, you can go directly to most configuration screens by doing the following. To display a screen containing the following information: First enter the Configuration Mode by pressing... [System] [Enter] ... then press following key(s): Oven Maximum Temp Limit Setting [Oven Prog] Oven Temp Calibration [Oven Prog] [Enter] Oven Equilibration Time [Time] Sleep Time [Time] [Time] Heating Delay Configuration [Time] [Time] [Time] Time of Day Clock [Time] [Time] [Time] [Time] Start Time [Time] [Time] [Time] [Time] [Time] Coolant Type [Rate] Injector Type [Inject Prog] Carrier Gas Display [Carrier Prog] Detector Settings [Detect Control] Output to a recorder/integrator [Output] Output Offset [Auto Zero] Autosampler Mode [Auto] 51 Initial Setup Procedures Configuring the Carrier Gas Pressure Units Before checking and configuring all of the Clarus GC parameters, we suggest that you first configure the carrier gas pressure units. Configure the Carrier Gas Pressure Display Follow this procedure to configure the carrier gas display. 1. Press [System]. System Control ¦ Confg Lock > 2. Press [Enter] to select Confg, then press [Carrier Prog]. A screen similar to the following appears with unit choices for the gas display: Gas Display 1 None kPa ¦ Config PSIG Flow The gas display choices are: Note: None If None is selected, there will be no carrier gas display for the selected channel. kPa Selecting kPa displays the actual pressure in kilopascals. PSIG Selecting PSIG displays the actual pressure in pounds/square inch. Flow Selecting Flow displays the actual flow in mL/min. Select flow only if a carrier gas flow controller is installed in the selected channel. The gas display units are factory configured as PSIG. To change the display to None, kPa, or Flow select the appropriate option, then press [Enter]. This setting only affects the selected carrier gas channel. 3. Press [Status Escape] to return to the System Control menu. 52 Clarus 400/480 GC Software Guide Configuring Your Clarus 400/480 GC Follow this procedure to view or change the configuration of your Clarus GC. To enter the configuration mode: 1. If necessary, display the System Control screen by pressing [System]. The first page of the two page System Control menu appears as shown in the left screen. System Control ¦ Confg Lock > System Control Stpwtch Extern > If you want to display the second page, press [->Set] three times to display the screen on the right. Note: Whenever you see " > " displayed on the screen, it indicates that there are additional menu selections. Press the [->Set] key repeatedly to display those selections. 2. To enter the Configuration mode, if necessary, press [->Set] to move the cursor to the left of Confg (as shown above), then press [Enter]. If the autosampler is installed, the following screen appears: If the autosampler is not installed, the following screen appears: Automation Configure None ¦ AutoSamp Oven Maximum Config Temp Limit 450 º 53 Initial Setup Procedures Configuring the Autosampler If your Clarus GC is equipped with an autosampler, follow this procedure to configure the autosampler. To configure the autosampler: 1. If necessary, first display the System Control screen by pressing [System]. The first page of the two page System Control menu appears: System Control ¦ Confg Lock > 2. Press [Enter] to select Confg. The following Automation Configure screen appears if an autosampler was detected during power-up: Automation Configure ¦ None AutoSamp 3. Press [->Set] to select AutoSamp, then press [Enter]. The Automation Configure screen appears: Automation Configure ¦ Single Multi Single A single autosampler program that specifies which injector is to be used, the size of the injection, and the number of injections per vial. Samples are injected sequentially starting with the first occupied vial position. The GC is controlled by the parameters in the Active Method. Multi The autosampler runs two programs consecutively. Each program specifies: the method to be used (each program can use a different method if desired), which injector to use, the size of the injection, the number of injections per vial, and the starting and ending vial numbers. As each program is run, the system sets up the specified method as the Active Method. While running in this mode, the autosampler attempts at least one injection from each vial in the specified ranges. 4. Press [->Set] to select Single or Multi, then press [Enter]. 54 Clarus 400/480 GC Software Guide The Automation Configure Recycle screen appears: Automation Configure Recycle ¦ Off Turning On Recycle causes the autosampler's automation program to repeat after it has finished. 5. Press [Enter]. The A/S Syringe Config screen appears: A/S Syringe Config 0.5μL ¦ 5.0ºL 50.0μL 6. Press [->Set] to select the syringe size installed in the autosampler, then press [Enter]. The following screen appears: Automation Config Auto Resume ¦ Off The Auto Program / Auto Resume screen provides the option for an autosampler program to automatically resume where it left off (by selecting Auto) should a power failure occur. To select the Auto Resume option: • Press [On/Yes 1], then press [Enter]. Upon powerup, the Clarus GC sets up the method that was running when the power was lost and runs it one time without injecting a sample. If any automation sequence was interrupted, it is resumed. 7. Press [Status Escape] to return to the System Control menu or press [Enter] to display the Oven Maximum Temperature Limit screen. 55 Initial Setup Procedures Configuring the Oven Configuring the oven consists of setting the oven maximum temperature limit, calibrating the oven, and setting an oven equilibration time. It is good practice to set the oven maximum temperature limit to a value that will protect your column from high temperatures. Refer to your column data sheets for the column maximum temperature value. To configure the oven: 1. If necessary, display the Oven Maximum Temperature Limit screen by pressing [System] [Enter] [Oven Prog]. The Oven Maximum Temperature Limit screen appears: Oven Maximum Config Temp Limit ¦ 450 ° 2. Type a value for the maximum allowable oven temperature, then press [Enter] or accept the displayed value by pressing [Enter]. The Oven Temperature Calibrate screen appears: Oven Temp Calibrate ? Config ¦ No 3. If you wish to calibrate, press [Yes/ 1] [Enter] "Calibrating the Oven Temperature," in Chapter 13 otherwise press [No / 0] [Enter]. The Oven Equilibration Time screen appears: Oven Config Equil. Time ¦ 2.0 m The oven equilibration time is the amount of time you wish to equilibrate the oven at the current temperature after it had cooled down or changed from the initial temperature. The default value is 2.0 minutes. 4. Type an equilibration time (in minutes), then press [Enter]. 5. Press [Status Escape] to return to the System Control menu or press [Enter] to display the next configuration screen. 56 Clarus 400/480 GC Software Guide Configuring a Sleep Time Sleep time is the length of idle time in minutes (that you set) before the GC automatically sets up the sleep method. The sleep method is a GC method which you designed and stored. When run, the sleep method shuts down the Clarus GC in a way that protects the column. CAUTION If the display shows Sleep Mode do not activate this mode since this function is only available in the PPC option. The PPC option is not available on the Clarus 400/480 GC. If you inadvertently select this option, reboot the Clarus GC. Once the instrument is rebooted select the Config screen and switch off the Sleep Mode so the Clarus GC will function properly How Sleep Works After the Clarus GC is idle with no keyboard or chromatographic activity for a period of time longer than the specified sleep time, the sleep method automatically sets up. The Clarus GC top level status screen displays with a status of SLEEP instead of READY with the sleep method number displayed as the active method number. While running the sleep method, the [Run] key is inactive and the GC is NOT READY to any interconnected devices such as data handling systems. To exit the sleep mode, set up a new method or start an automated analysis. To define a sleep time: 1. Copy or generate and then save a method to an unused method number, for example, Method 3. Then edit that method by entering the parameters for a sleep condition. 2. If necessary, display the Sleep Time screen by pressing [System] [Enter] [Oven Prog] [Enter] [Enter] [Enter]. The Sleep Time screen appears: Sleep Time Set Config ¦ Off 3. Type a sleep time value between 5 and 999 minutes (typing a “0” turns off the sleep mode). Then press [Enter]. 57 Initial Setup Procedures The Sleep Method screen appears: Sleep Method ¦1 2 3 5 Config The Sleep Method screen contains the numbers of the saved methods. The above screen shows that methods 1, 2, 3, and 5 are saved. 4. Select a sleep method from the available stored GC methods in memory. For example, since you saved the sleep method as Method 3, select Method 3. Then press [Enter]. 5. Press [Status Escape] to return to the System Control menu or press [Enter] to display the Heating Delay screen. 58 Clarus 400/480 GC Software Guide Setting an Oven Heating Delay To avoid detector condensation and contamination, it is good practice to delay heating the oven until the gas flows and detector temperatures are ready. We typically set the heating delay Off, which means that the oven begins to heat to the set temperature the moment you turn on the GC. However, to delay heating the oven until the detectors reach the set temperature, you can set the oven heating delay ON. To set an oven heating delay: 1. If necessary, display the Heating Delay screen by pressing [System] [Enter] [Time] [Time] [Time]. The Heating Delay screen appears. Heating Delay Config Set ¦ Off 2. If you wish to set an oven heating delay, press [On / 1]. If you do not wish to set an oven heating delay, press [Off / 0]. 3. After setting on or off, press [Enter] to accept the selection, then press [Enter] again to display the Time of Day Set Clock screen or press [Status Escape] to return to the System Control menu. 59 Initial Setup Procedures Setting the Real Time Clock and Startup Time You can use the Startup Time to automatically set up the Clarus GC with a specified method that allows time for equilibration and conditioning prior to the start of the analysis. To set the real time clock and startup time: 1. If necessary, display the Time of Day Set Clock screen by pressing [System] [Enter] [Time] [Enter] [Enter] [Enter]. The Time of Day Set Clock screen appears: Time of Day Set Clock? ¦ Config Yes 2. If you wish to set the clock, press [Yes / 1] [Enter]. A screen similar to the following appears: Min: ¦ 00: Hr: 00: Dy: 00: Mo: 00: Yr: 00 3. Press [->Set] to move the cursor to each of the positions, then enter the correct value for each parameter. The hours (Hr) range is 1-24. After typing the year (Yr), press [Enter] to accept the setting. The Startup Time screen appears: Startup Time Set a time? ¦ Config No 4. If you wish to set a startup time, press [Yes / 1] [Enter]. The following screen appears: Min: ¦ 00: Hr: 00: Dy: 00: Mo: 00: Yr: 00 5. Press [->Set] to move the cursor to each position, then enter the correct value for each parameter. The hours range is 1-24. After typing the year, press [Enter] to accept the setting. After typing the year, press [Enter] to accept the setting, then press [Enter]. The following screen appears with the available methods that you have created and stored (saved): 60 Clarus 400/480 GC Software Guide StartUp ¦1 Meth Config 5 6. Press [->Set] to select startup method, then press [Enter]. The following screen appears: StartUp ¦ Once Rept Config Always 7. Press [->Set] to select your choice, then press [Enter] to accept the value. Press [Status Escape] to return to the System Control menu. 61 Initial Setup Procedures Configuring an Injector Your Clarus GC is configured for the installed injectors at the factory; however, if you need to view or change the injector configuration follow this procedure. To configure an injector: 1. Press [System] [Enter] [Inject Prog]. The first injector configuration screen appears: Injector 1 Config None Pkd ¦ Cap GSV > The position of the cursor tells you the type of injector installed in position 1. The above screen shows that a capillary injector is installed in position 1. 2. To change the injector configuration, press the [->Set] key the number of times necessary to select the type of injector you want to configure for position 1. 3. Press [Enter]. 4. Press [Enter]. The following screen appears: HEADSPACE Installed? Config ¦ No If Headspace is installed in your system, press [Yes/ 1] and the following screen appears: HS40 ¦ Car1 Car2 Config Both Press [->Set] to select where Headspace is installed and press [Enter]. 5. Press [Enter] to display the carrier gas configuration screen or press [Status Escape] to return to the main menu 62 Clarus 400/480 GC Software Guide Configuring Carrier Gas Operation Your Clarus GC has been configured at the factory for the installed injectors and detectors. However, you must complete some parts of this configuration before you can run an analysis. The following procedures show how to configure the carrier gas manual pneumatics operation. Upon initial startup, the Clarus GC monitors the carrier gas inlet pressure. If this pressure is less than 50 psi, the following message occurs. Warning: Car1 Inlet < 50 psi, Press CE After you press CE, this message will not occur again, even if you did not correct the situation. Configuring the Carrier Gas Operation Configuring the Carrier Gas for Capillary Inlets To configure the carrier gas for capillary follow this procedure: 1. Press [System] [Enter] [Carrier Prog]. The Gas Display screen appears: Gas Display ¦ None kPa Note: 1 Config PSIG Flow The optional readout was configured before shipment from the factory. 2. Press the [->Set] key two times to move the cursor to the left of PSIG, if it is not already there and press [Enter]. 3. You can press [Enter] proceed to configure valves or press [Status Escape] to return to the main screen. Configuring the Carrier Gas for Packed Inlets 1. Press [System] [Enter] [Carrier Prog]. The Gas Display screen appears: 63 Initial Setup Procedures Gas Display 1 ¦ None kPa Note: Config PSIG Flow The optional readout was configured before shipment from the factory. 2. Press the [->Set] key three times to move the cursor to the left of Flow, if it is not already there. 3. Press [Enter] and a screen similar to the following appears: Carrier ¦ He Gas 1 N2 H2 Config Ar/Ch4 4. Move the cursor with the [->Set] key to the left of the carrier gas you are using, then press [Enter]. If you are using helium, just press [Enter]. The following screen appears: Carrier Gas 1 Calibrate Flow ? Config ¦ No 5. Select [Yes], then press [Enter] and the following appears: Calib Flow 1 ¦ Lo=0 Note: He Hi=100 The optional Flow Readout is calibrated in the factory using Helium carrier gas. If you are using a carrier gas other than Helium, you must select the gas as shown in the above example. You do not have to recalibrate. If you install a 0-20 mL/min flow element, you must recalibrate. Refer to Calibrating the Flow Readout, Chapter 9 for this procedure. 6. Press [Enter] to display the Carrier Gas 2 Config screen or press [Status Escape] to return to the main menu. 64 Clarus 400/480 GC Software Guide Configuring Valves To configure a valve: Method 1 READY 35 ° 1. Press [System] [Enter] [Valve]. A screen similar to the following appears: Valve 1 Config ¦ Split Split is the only choice for Valve 1. 2. Press [Enter]. A screen similar to the following appears: Valve 2 Config ¦ Split Split is the choice for Valve 2 since a capillary injector is configured for Injector 2. 3. Press [Enter]. A screen similar to the following appears: Valve 3 Config ¦ None Valv Split GSV Since Valve 3 has not been configured for anything at this time all selections are available 4. Press [Enter] and continue to view or configure Valves 4, 5, and 6. 5. Press [Enter] to display the Detector 1 Configuration screen or press [Status Escape] to return to the main menu. 65 Initial Setup Procedures Configuring Detectors Determining the Number, Type, and Position of Installed Detectors This procedure describes how to configure detectors using a typical example: an FID in position 1 and an ECD in position 2: 1. If necessary, press [System][Enter][Detect Control]. If a detector is installed in position 1, an appropriate screen appears. For example, if a FID is installed in position 1, the following screen appears: Detector 1 ¦ FID Config Output 2. Press [Enter]. The FID Filter screen appears: FID 1 Filter 50 ¦ 200 Config 800 The default setting is 200 milliseconds. If you want to improve the signal-to-noise, change the setting to 800 milliseconds. The noise improves, but the peak shapes broaden. A setting of 50 gives a faster detector response, but it may increase the noise level. 3. Press [->Set] to select a filter value, then press [Enter]. The FID Flameout detection screen appears: FID 1 Flameout Note: Config ¦ 0.3 mV You must set a Flameout value in millivolts (mV) for the FID auto-ignition feature to work. For example, 0.3 mV. Flameout detection occurs 0.5 minutes into the PRE-RUN time and it measures the userentered baseline threshold level in mV. In this example 0.3 mV are used. If the 0.3 mV threshold level is exceeded, the flame is considered lit; otherwise, the auto-ignite sequence begins to automatically ignite the flame. 4. Type a flameout detection level in mV (for example, 0.3 mV) and press [Enter] to accept the entry. Press [Enter] again to display the next screen. 66 Clarus 400/480 GC Software Guide The screen to set the air flow (Air Set) appears. The actual flow is on the top line and the setpoint flow value is to the right of the cursor on the bottom line. FID 1 0 Air Set ¦ 0 mL Type 450 to set the FID 1 air flow to 450 mL/min then press [Enter]. 5. Press [Enter]. The screen to set the hydrogen flow (H2 Set) appears. The actual flow is on the top line and the setpoint flow is on the bottom line. FID 1 H2 0 Set ¦ 0 mL Type 45 to set the FID 1 hydrogen to 45 mL/min then press [Enter]. 6. Press [Enter]. If an ECD is installed in channel 2, an appropriate screen appears, for example: Detector 2 Config ¦ ECD Output 7. Pressing [Detect Control] again displays the AUX heated zone configuration with the following choices: Aux Config ¦ None AUX If a single TCD is installed, the AUX zone choices are: Aux Config None AUX ¦ TCD Notice that TCD is the default setting. If dual TCDs are installed, the AUX zone choices are: Aux ¦ None Config AUX Notice that None is the default setting. 67 Initial Setup Procedures CAUTION If your Clarus GC has dual TCDs installed or a single TCD installed but not configured for the AUX zone, then it is not recommended to temperature programming the GC oven. 8. Press [Enter] to display the detector gas flow screen or press [Status Escape] to return to the main menu. 68 Clarus 400/480 GC Software Guide Configuring a Recorder and/or Integrator The Clarus GC comes equipped with up to two output channels, one for each installed detector. Two menus allow you to specify whether you attached a recorder or integrator to the Detector 1 or Detector 2 output channels during installation of the Clarus. To see the menu for Output 1 if the detector 1 amplifier is plugged in: 1. Press [System] [Enter] [Output]. Output 1 Config ¦ Recorder Integrator The number on the top line refers to the output channel corresponding to detector position 1. • If a recorder is attached, the detector output is set for a 1 mV recorder. • If an integrator is attached, the detector output range is 0 to 1 Volt. • If a recorder is attached to output 1, press [Enter]. • If an integrator is attached to output 1, press [->Set] [Enter]. In either case the Output 2 screen appears, but only if a detector has been installed in position 2 (rear). Output 2 ¦ Recorder Config Integrator 2. Configure a recorder or integrator for Output 2 using the same procedure as for Output 1. 3. Press [Enter] to display the Integrator 1 Configuration Offset screen or press [Status Escape] to return to the main menu. 69 Initial Setup Procedures Configuring Integrator/Recorder Offsets Offset is the signal level that appears at the analog output when you set the detector autozero On in the Active Method. The default offset values are satisfactory for most applications. To change offsets: 1. If necessary, press [System] [Enter] [Auto Zero]. If you configured Output 1 as an integrator, the following appears: Int 1 Offset Config ¦ 5.0 mV If you configured Output 1 as a recorder, the Offset parameter screen appears as shown below: Rec 1 Offset Note: Config ¦ 5% Integrator offset is expressed in millivolts whereas recorder offset is expressed as a percentage of full scale of a 1 mV recorder. 2. Press [Enter] to display the Detector 1 Configuration screen or press [Status Escape] to return to the System Control menu. To change an offset value for Output 1 above: 1. Type the new value, then press [Enter]. The Offset screen for Output 2 appears (but only if a device has been configured for this output channel). Rec 2 Offset Config ¦ 5% 2. Press [Enter] to display the Detector 1 Configuration screen or press [Status Escape] to return to the System Control menu. To change an offset value for Output 2 above: 1. Type in the new value, then press [Enter]. Note: The offset values are not applied to the digital computer signal; they are only applied to the analog outputs. 2. Press [Enter] to display the initial Automation Configure screen or press [Status Escape] to return to the main menu. 70 Clarus 400/480 GC Software Guide Configuring a Printer The print options that are displayed on various menus do not appear unless a printer is configured. To configure a printer: 1. If necessary, press [System] [System]. Page 2 of the System Control menu appears: System Control ¦ Stpwtch Extern > 2. Press [->Set] [Enter]. The following screen appears: External Device ¦ None Printer Cmptr 3. Select Printer and press [Enter]. Printer Baud 3 12 ¦ 24 Note: X1 48 00 96 The values in the above menu and those below are default values for most serial printers. Check the manual supplied with your printer and make the required changes. 4. Press [Enter]. The following screen appears: Printer ¦ Data 7 Bits 8 5. Press [Enter]. Printer ¦ Even Parity Odd None 6. Press [Enter]. 71 Printer 1 ¦ Stop 2 Bits 7. Press [Enter]. 8. Press [Status Escape] to return to the System Control menu. 72 Setting Up Detectors 5 74 Clarus 400/480 GC Software Guide About this Chapter This chapter contains procedures for setting up the following detectors: FID (flame ionization) TCD (thermal conductivity) ECD (electron capture) NPD (nitrogen phosphorus) The instructions provided in this chapter describe how to set detector gases that are controlled by needle valves and pressure regulators (also known as manual pneumatics). The instructional procedures in this chapter are written with the assumption that: • You know how to measure gas flows using a flowmeter with the Clarus GC’s built-in stopwatch. If not, prior to continuing, please read "Using the Built-in Stopwatch" in Chapter 4, "Before You Install a Column." • All heaters are turned OFF and cool to the touch. WARNING • Note: The instant the Clarus GC is turned on, the oven, injector(s), and detector(s) begin to heat up rapidly. To avoid injury, turn off all heaters and allow their respective zones to become cool to the touch before you touch detectors, injectors, and their corresponding fittings. Detailed procedures for turning heaters off and on are in Chapter 3, "Before you Install a Column" In the Clarus 400/480 GC Hardware Guide. If you have not read Chapter 3, please do so before proceeding. A column has been installed, carrier gas flow or pressure has been set, and all connections have been leak tested. As you run this instrument you will see software functions on the display that are not supported by the Clarus GC. Please ignore these functions and continue with your analysis. 75 Setting Up Detectors Setting up a FID WARNING Do not turn on the hydrogen until you verify that a column is connected to the detector fitting inside the oven and all connections have been leak tested. The Flame Ionization Detector (FID) uses hydrogen as fuel. If you turn on the hydrogen without a column connected to the detector fitting inside the oven, hydrogen could diffuse into the oven creating the possibility for an explosion. Before disconnecting a column, make certain that the hydrogen has been turned OFF. If two FID’s are installed, but only one FID has a column connected to it, you must plug the unused FID inlet fitting with a 1/8-inch stainless steel plug (P/N N930-0061). The detector gas modules have been set to OFF at the factory. CAUTION 76 Clarus 400/480 GC Software Guide FID Overview Flame Ionization Detectors (FID) are mass sensitive and used for the destructive analysis of organic compounds. As the sample enters the detector, it is mixed with hydrogen and then burned in air, thereby generating ions. The ions are collected and measured by the detector, with their concentration proportional to the amount of compound present. Ion collection is enhanced by a polarized electric field that is created by applying a negative voltage (200 V) to the jet tip. The detector sensitivity is affected primarily by the hydrogen flow. A cross section view of a FID is shown below. Amplifier Connector Ignitor Polarizing Pin Collector Flame Jet Air In Hydrogen In Flame Jet Extension Detector Fitting Figure 11 Flame Ionization Detector (FID). 77 Setting Up Detectors Setting Up a Manual Pneumatics FID To set up the manual pneumatics version of the FID, read the FID Setup Summary and follow the steps. FID Setup Summary To set up the manual pneumatics version of the FID: 1. Connect a flowmeter to the FID outlet. 2. Adjust the hydrogen flow. 3. Adjust the air flow. 4. Ignite the flame. 1. Connect a Flowmeter to the FID Collector 1. Open the detector cover shown in Figure 12. This exposes the detector outlets. Figure 13 shows a top view of the FID outlet. 78 Clarus 400/480 GC Software Guide Detector Cover Figure 12. Location of the detector cover. 79 Setting Up Detectors 2. Insert the end of the flowmeter tubing into the FID adapter (P/N N610-3119, supplied in the shipping kit). Then insert the adapter into the FID collector. See the following figure. Tubing from the flowmeter Adapter (P/N N610-3119) FID Collector Figure 13 Connecting the flowmeter to the FID collector. 2. Adjust the Hydrogen Flow To adjust the combustion gases, the manual pneumatics consist of an on/off needle valve for air and on/off regulator for hydrogen mounted on the pneumatics control panel. CAUTION 80 Do not overtighten the inner flow adjustment screw in the on/off needle valve or the on/off regulator. Overtightening damages the mechanical device. Clarus 400/480 GC Software Guide I 0 AIR I 0 Figure 14 Combustion gas control valves for a manual pneumatics FID. Each pneumatic control consists of an outer knob (which is used to turn the hydrogen or air completely on or off), a cap, and an inner gas flow adjustment screw. Removing the cap exposes the gas flow adjustment screw. To set the air, flow use a small thin screwdriver (P/N 0990-7273, supplied in the shipping kit) to turn the adjustment screw. Turn the screwdriver counterclockwise to increase the flow or clockwise to decrease the flow. To set the hydrogen, use a hex wrench (P/N 0990-7235, supplied in the shipping kit) to turn the adjustment screw. Turn the hex wrench clockwise to increase the flow or counterclockwise to decrease the flow. To adjust the hydrogen flow: 1. Turn the air off by turning the outer ring of the air control valve completely clockwise. 2. Turn on the hydrogen at the tank. Adjust the line pressure to 30 psig. 3. Start the hydrogen flowing by turning the outer ring of the hydrogen pressure regulator completely counterclockwise (see Figure 14). 81 Setting Up Detectors CAUTION The outer knob is the on/off knob and it must be turned fully on for complete flow. In the case of the pressure regulator, if this knob is only partially opened, the flow will be less than the setting made when the knob was fully opened. 4. To access the adjustment screw, remove the protective cap from the hydrogen pressure regulator. 5. Insert the hex wrench (P/N 0990-7235) in the adjustment screw and turn it clockwise a few turns. For safety reasons, the hydrogen pressure regulator is set to a very low flow before it is shipped from the factory. 6. Display the Stopwatch screen by pressing [System] [System] [Enter]. Stopwatch 0.00 min Flow Vol ¦ 1 7. Measure the flow rate. For best accuracy, use a soap bubble flowmeter volume that gives a reading of at least 30 seconds. Note: All gases exit through the top of the FID. If you use a flowmeter to measure the air and hydrogen gas flows with a column connected to the FID and the carrier gas flowing, remember to subtract the carrier gas flow from the total measured flow. 8. Repeatedly adjust the hydrogen flow and measure the flow until you obtain a flow rate of about 45 mL/min. Note: Both the carrier gas and hydrogen gas exit through the FID. For satisfactory operation of the FID, a flow rate of 45 mL/min of hydrogen is required. If a column is connected to the FID, and the carrier gas is set and flowing, you should add the carrier gas flow rate to the required hydrogen flow. For example, if the carrier gas flow is 30 mL/min, adjust the hydrogen flow until the measured total flow rate (combined carrier gas and hydrogen) is about 75 mL/min (45 mL/min of hydrogen plus 30 mL/min of carrier gas). 9. Turn off the hydrogen flow by turning the outer ring of the hydrogen control valve completely clockwise. 82 Clarus 400/480 GC Software Guide 10. Replace the protective cap on the hydrogen pressure regulator. 3. Adjust the Air Flow 1. Turn on the air at the source. Adjust the line pressure to 30 psig. 2. Make certain that the flowmeter is still attached to the FID collector. 3. Start the air flowing by turning the outer ring of the air control valve (see Figure 14) fully counterclockwise. 4. Remove the protective cap from the air control valve. The stopwatch screen should still be displayed. 5. Measure the flow rate. For best accuracy, use a soap bubble flowmeter volume that gives a reading of at least 30 seconds. 6. Repeatedly adjust the air flow by turning the needle valve with a small screwdriver (P/N 0990-7273) and measure the flow until you achieve a flow rate of about 450 mL/min. Note: Both the carrier gas and air exit through the FID. For satisfactory operation of the FID, a flow rate of 450 mL/ min of air is required. If a column is being used with the FID, and the carrier gas has been set and is flowing, the carrier gas flow rate should be added to the required air flow. For example, if the carrier gas flow is 30 mL/min, adjust the air flow until the measured total flow rate (combined carrier gas and air) is about 480 mL/min. 7. Turn off the air flow by turning the outer ring of the air control valve completely clockwise. 8. Replace the air control valve protective cap, remove the flowmeter, and replace the FID cap. 9. Press [Status Escape]. 83 Setting Up Detectors CAUTION 4. If at any time the line pressure is changed from 30 psig, you must remeasure and adjust the air flows. Ignite the Flame 1. Press [Detect Control] until the appropriate FID Temperature screen appears: FID 1 NOT RDY Temperature Note: 35° ¦ 100° For proper ignition to occur, the FID must be heated to at least 100 °C. 2. Enter a setpoint of at least 100 °C, or enter a value 50 °C higher than the highest temperature of your oven program. 3. Close the oven door. Wait for the FID 1 temperature to become READY: FID 1 READY Temperature 100° ¦ 100° 4. Turn on the hydrogen by turning the outer knob of the hydrogen pressure regulator valve fully counterclockwise. CAUTION The outer knob is the on/off knob and it must be turned fully on for complete flow. In the case of the pressure regulator, if this knob is only partially opened, the flow will be less than the setting made when the knob was fully opened. 5. After purging the FID with hydrogen for a minimum of 60 seconds, press [Detect Control] once or twice until your FID is displayed. Then press [Enter]. The following screen appears: (Note the signal level in mV before the flame ignites.) 84 Clarus 400/480 GC Software Guide FID 1 Signal 0.00 mV Push ‘Set’ to Ignite 6. Press the [->Set] key. Method System Auto BackGround Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE Run 0 no Figure 15 Location of the Set key. Upon pressing the [->Set] key, observe the glow plug glowing on top of the FID collector. 6. Quickly turn the air on by turning the outer knob of the air control valve fully counterclockwise. 85 Setting Up Detectors Glow Plug Ignitor Figure 16 Location of the glow plug. When you hear a "POP,” observe the Signal level in mV as it increases on the screen and remains greater than the previously noted amount. FID 1 Signal 0.52 mV “Flame Ignition 1” 86 Clarus 400/480 GC Software Guide After the flame is lit, the following screen appears: FID 1 A/Z Initial 0.05mV ¦ on The signal level shown in this screen is at the range that you set so if you have set a range of 10, the signal will be 10 times smaller. You can also confirm that the flame is lit by holding a shiny object (such as a mirror or small wrench) over the FID outlet. Condensation will appear on the object if ignition has occurred. The FID outlet is hot! To prevent injury, never place your hand over the FID outlet. WARNING If the Flame Goes Out During a Run If the flame goes out during a run, the run continues until completion but the data is obviously bad. When the Clarus prepares for the next run it, checks for a flame by running the Flameout test. If the Clarus detects that the flame is out, the following screen appears. Failed to ignite flame, Press CE You must then manually ignite the flame. CAUTION To prevent condensation from forming on the FID, always turn off the flame (both hydrogen and air gases) before cooling the detector or turning off the Clarus GC. 87 Setting Up Detectors Using the FID in Corrosive Environments If you are analyzing samples (such as chloroform, methylene chloride, etc.), that produce corrosive by-products, we recommend installing the piece of vent tubing (P/N 02506490) supplied in the Clarus 400/480 GC Shipping Kit (P/N N6100348) and setting the FID temperature greater than 250° C to minimize condensation from forming. Since these corrosive by-products attack the top of the FID collector assembly, including the ignitor, we strongly recommend venting the FID into a vent hood. CAUTION The flame will not ignite with this vent tubing installed. To ignite the flame, you must first remove the vent tubing, ignite the flame, and then replace the vent tubing. To install the vent tubing: 1. Ignite the FID flame. The FID outlet is hot! To prevent injury, never place your hand over the FID outlet. WARNING 2. Lift open the detector cover. 3. Cut the piece of tubing (P/N 0250-6490) to a length of 4-inches and firmly insert one end of the tubing into the top of the FID. 4. Route the end of the tubing through the hole in the detector cover as you close the detector cover. 5. Connect one end of a length of vent tubing to this piece of tubing and place the other end in a vent hood. 88 Clarus 400/480 GC Software Guide Setting up an ECD WARNING To assure that removable radioactive contamination on the external parts of the ECD remain at a safe level, the United States Nuclear Regulatory Commission requires that: • the ECD is Wipe Tested at least once every six months and • a record of the results are maintained for NRC inspection. Please refer to Chapter 7, Maintenance in the Clarus 400/480 GC Hardware Guide, for the Wipe Test procedure. CAUTION THERMAL RUNAWAY PROTECTION: The Clarus GC software shuts down the GC if any heated zone exceeds 470 °C. Should this occur, the following error message is displayed: INSTRUMENT SHUTDOWN xxxxx THERM RUNAWAY ....where xxxxx is the heated zone. Call your PerkinElmer Representative. Instrument shutdown also occurs if there is a PRT (Platinum Resistance Thermometer) or MPU (Micro Processor Unit) failure. In these cases the following error message is displayed: INSTRUMENT SHUTDOWN xxxxx PRT ERROR ....where xxxxx is the failed zone. Call your PerkinElmer Representative. The detector gas modules have been set to OFF at the factor. CAUTION 89 Setting Up Detectors United States Government Regulations for ECDs CAUTION Repairing an Electron Capture Detector cell requires a specific license by the U.S. Nuclear Regulatory Commission (NRC) and/or in some states by the equivalent state agency. For further information on obtaining a license, contact PerkinElmer, 710 Bridgeport Ave, Shelton, CT 06484, Connecticut Customer Service department or the NRC Material Branch Office of Nuclear Materials, Safety and Safeguards, Washington, DC 20555. Special Instructions for ECD Cell Purchasers (Who are not Specifically Licensed to Handle Radioactive Materials) The PerkinElmer Electron Capture Detector (P/N N610-0063, 120 V or N610-0134, 230 V) contains 15 mCi of Nickel-63 (Ni 63), a radioactive material. Your possession and use of this detector is governed by 10 C.F.R. Section 31.5, which is reproduced in Appendix I. Under the provisions of that regulation you are deemed a "General Licensee." Your possession and use of the Detector Cell may also be regulated by the state where you are located. The requirements of state regulatory agencies are substantially similar to those contained in NRC regulation 10 C.F.R. Section 31.5, but they may differ in some respects. It is suggested that you procure a copy of the regulations of your particular state. (Supplement 2 in Appendix I contains a list of the "Agreement States" which have been granted authority by the U.S. Nuclear Regulatory Commission to regulate the possession and use of radioactive material.) It is required that you are familiar with regulation 10 C.F.R. Section 31.5 (Supplement 1). Following are summaries of its requirements. Labels Do not remove any of the labels attached to the ECD cell or any of the labels attached to your Clarus GC that refer to the ECD cell. Follow all instructions and abide by all precautions provided by the labels and in user instruction manuals referred to by the labels. 90 Clarus 400/480 GC Software Guide Leak Testing You are obligated under federal and state regulations to make certain that the ECD cell is wipe tested for leakage of radioactive materials at intervals of no longer than six months, and that the analysis of these wipe tests is conducted by a person specifically licensed to do so, either by the U.S. Nuclear Regulatory Commission or by an Agreement State. The analyses can be performed by the firm listed below: National Leak Test Center P.O. Box 486 North Tonawanda, New York 14120 Cell Failure or Damage If a leak test detects more than 0.005 mCi of removable radioactive material on the surface of an ECD cell, or if the cell itself is damaged in such a way as to indicate that it may no longer adequately shield the radioactive material inside, you must immediately suspend operation of your chromatograph until the cell has been repaired or disposed of by a person specifically licensed to do so. Any such incident must be reported by you to the Regional Office, Inspection and Enforcement, U.S. Nuclear Regulatory Commission. Reporting Radiation Incidents, Theft or Loss Please read NRC Regulation 10 C.F.R. Section 20.402 and 20.403 (see the Appendix in the Clarus 400/480 GC Hardware Guide). These describe your duties should the radioactive material (Ni 63) in the ECD cell be lost, stolen, or released, or should any person be exposed to radiation. Other Requirements Regulation 10 C.F.R. Section 31.5 (see the Appendix in the Clarus 400/480 GC Hardware Guide) does not permit you to abandon the ECD cell or export it. It may not be transferred except to a person specifically licensed to receive it. Within thirty days of such a transfer, you must report to the Director of Nuclear Material Safety and Safeguards, U.S. Nuclear Regulatory Commission, Washington, D.C. 20555, the name and address of the transferee. However, no report is needed to transfer a used or defective ECD cell to PerkinElmer in order to obtain a replacement. You may transfer the ECD cell to another general licensee, like yourself, only when it remains at the same location to which it was shipped by PerkinElmer. Give the transferee a copy of these instructions and the regulations in Appendix I, and report to the commission as required in Regulation C.F.R. Section 31.5. 91 Setting Up Detectors The ECD cell may only be removed for repair from the chromatograph if a specific license has been obtained, THE CELL SHOULD NEVER BE DISMANTLED. WARNING United Kingdom Regulations In the U.K., registration is required under the Radioactive Substances Act of 1960, for anyone keeping or using radioactive materials. Application should be made to any one of the following governing bodies: ENGLAND Department of the Environment Queen Anne's Chambers Tothill Street London, SW1H 9J4 SCOTLAND Scottish Development Department 21 Hill Street Edinburgh, EH2 3J4 WALES Welsh Office Cathay's Park Cardiff, CF1 3NG NORTHERN IRELAND Ministry of Development Parliament Building Storemont Belfast, Northern Ireland 92 Clarus 400/480 GC Software Guide ECD Overview The Electron Capture Detector (ECD) is the most sensitive detector available for the analysis of electrophilic compounds such as chlorinated hydrocarbons found in pesticide residues. It is concentration-sensitive and nondestructive. The ECD cell contains a nickel foil in a cylinder through which the carrier gas flows. The coating of the foil's inner surface contains the radioactive isotope Nickel-63 and has a nominal sensitivity of 15 mCi. To optimize detector response, make-up gas is combined with column effluent. Beta particles emitted from the isotope ionize the carrier gas. The resultant ions and electrons travel to the collector anode assembly under the influence of a pulsed polarizing voltage applied between the source and the collector. The pulse frequency is varied to maintain a constant average current. The presence of an electron absorbing species in the detector decreases the current as the absorbed electrons form ions, which travel more slowly than electrons. The pulse frequency of the polarizing supply is automatically controlled to maintain a constant current and is used to form the detector output signal. The ECD works with nitrogen carrier or makeup gas or a carrier or makeup gas mixture of 95% argon/5% methane. When using capillary columns at low flows (5 mL/min or less), helium or hydrogen may be used as the carrier gas provided nitrogen or argon/methane is used as the make-up gas. A cross section view of an ECD is shown below. 93 Setting Up Detectors Collector (Anode) To Amplifier 63 Ni Foil (Source) Makeup Gas In Column Connection Figure 17 Electron Capture Detector (ECD). If you are using the ECD with a packed column, check to see whether the optional Flow Readout was calibrated with nitrogen or argon/methane carrier gas. If not, select the appropriate carrier gas (see Chapter 9, “System Utilities”). To function properly, the total carrier gas flow through the detector should be 30 mL/min or more. Where required, the total carrier gas flow is adjusted to this value with make-up gas using the make-up gas control valve located on the pneumatics control panel. The appearance and location of the make-up gas control valve is shown in Figure 8-12. Note: If you want to switch between a FID and an ECD, when using the same packed column injector, use nitrogen as the carrier gas for both detectors. Argon/methane is not recommended for use with an FID because it produces a high background, more noise, and a wandering baseline. 94 Clarus 400/480 GC Software Guide CAUTION CAUTION To minimize detector contamination, run the ECD hot, at a temperature of at least 375 ºC. You may experience high background readings when working with capillary columns. The high background may be caused by liquid phase bleeding off the detector end of the column (at a typical temperature of 375 °C or higher). In some cases the polyimide coating of the column may also cause a high background reading when using the ECD. You can correct this situation by installing a glass-lined receiver (P/N N600-0968). The glass-lined receiver terminates in a 1/16inch fitting so that it can accept capillary columns with an i.d. of 530 microns or less. If you suspect that the background is caused by column liquid phase bleeding, install the glass-lined receiver in the detector base. Then insert the column end just beyond the ferrule and connect it to the receiver. If you suspect that the background is caused by the polyimide, insert the column through the glass-lined receiver until it is flush with the end of the receiver. Then insert the receiver into the detector base. This shields the column from the make-up gas flow. 95 Setting Up Detectors Setting Up an ECD To set up a ECD, read the ECD setup summary, then follow the steps. ECD Setup Summary To set up an ECD: 1. Vent the ECD outlet. 2. Adjust the make-up gas flow. CAUTION 1. Because an ECD is extremely sensitive, contamination from any part of the system can add to the background and noise. To help assure a clean system the injector and detector should be baked-out and both packed and capillary columns thoroughly conditioned before use. When conditioning columns for use with an ECD, DO NOT attach the column to the ECD. Clean tubing and pure filtered gases should be used. Whenever a column is disconnected from an ECD, the ECD should first be cooled to avoid oxidation of the Nickel foil. Vent the ECD Outlet CAUTION If venting the ECD effluent is required, attach an additional piece of tubing to the tubing that is connected to the ECD outlet. This does not affect the performance of the ECD. 1. Open the detector cover (see the following figure) to expose the top of the ECD. 96 Clarus 400/480 GC Software Guide Insulating Cover Detector Cap Screw Screw Figure 18 Top view of an ECD. 2. Remove the two screws that secure the insulating cover to the Clarus GC. 3. Remove the insulating cover and detector cap. This exposes the ECD outlet (see the following figure). 4. Attach the outer metal sleeve of the vent tubing (P/N N610-0161) to the ECD Outlet. 97 Setting Up Detectors Vent Tubing ECD Outlet Figure 19 Connecting vent tubing to the ECD outlet. 5. Press down and turn the metal sleeve on the end of the vent tubing to secure it to the ECD. 6. Thread the vent tubing through the detector cap and insulating cover as you position them over the ECD. 7. Secure the insulating cover to the Clarus GC with the two screws previously removed. 8. Thread the tubing through hole in the detector cover then close the detector cover. This hole is either directly above the ECD or at the rear of the detector cover, depending on the detector configuration. 9. Attach a flowmeter to the vent tubing. 98 Clarus 400/480 GC Software Guide 2. Adjust the Make-up Gas Flow The following procedures describe how to set the make-up gas in the Clarus GC. CAUTION The ECD flow module for make-up gas is calibrated with nitrogen gas at the factory. You must recalibrate the ECD flow module if you are using a make-up gas other than nitrogen. Adjust the Make-Up Gas in the Manual Pneumatics To adjust the make-up gas in the manual pneumatics version, use the on/off needle valve mounted on the pneumatics control panel. CAUTION Do not overtighten the inner flow adjustment screw in the on/off needle valve or the on/off regulator. Overtightening damages the mechanical device. I 0 ECD Make-Up Figure 20. The ECD make-up gas control valve for an ECD. 99 Setting Up Detectors The make-up gas control valve consists of an outer ring (used to turn the make-up gas completely off or on), a protective cap, and an inner needle valve (used to adjust the flow of make-up gas). Removing the cap exposes the needle valve adjustment screw. To set flow, use a small thin screwdriver (P/N 0990-7273, supplied in the shipping kit) to turn the adjustment screw. Turn the screwdriver counterclockwise to increase the flow or clockwise to decrease the flow. You should only adjust make-up gas flow after a column has been installed and the carrier gas flow or pressure has been set to the value required for the analysis. Make-up gas need not be added when using packed columns, where the carrier gas flow is 30 mL/min or higher. To adjust the make-up gas: 1. Turn the outer ring of the make-up valve fully clockwise. 2. Display the built-in stopwatch by pressing [System] [System] [Enter]. 3. Measure the column flow rate and make certain that it is set to the desired value. For best accuracy, use a soap bubble flowmeter volume that gives a reading of at least 30 seconds. 4. Turn the outer ring of the make-up valve fully counterclockwise. 5. Remove the protective cap from the make-up valve. 6. Repeatedly adjust the make-up gas (turn the needle valve using the screwdriver (P/N 0990-7273) counterclockwise to increase the flow, clockwise to decrease the flow). Adjust the total flow until it equals 30 mL/min or higher. Note: The lower the total flow, the better the sensitivity, provided that peak shape is maintained. 7. Replace the cap on the make-up gas valve and disconnect the flowmeter. 100 Setting Up a TCD The detector gas modules have been set to OFF at the factory. CAUTION TCD Overview The Thermal Conductivity Detector (TCD) is a dual-channel detector which measures the difference in thermal conductivity between carrier gas flowing through a reference channel and carrier gas plus sample flowing through an analytical channel (see the following figure). Four tungsten-rhenium filaments are connected in a bridge circuit, two in each channel. The TCD is set up with the same amount of carrier gas flowing through both channels. The presence of a sample component in the carrier gas flowing through the analytical channel changes the resistance of the filaments in that channel. This unbalances the bridge and produces a signal proportional to the amount of sample. Reference Out Reference In Carrier Out Carrier In Figure 21. Thermal Conductivity Detector (TCD). 101 Setting Up Detectors Setting Up a TCD Setting up a TCD requires that you equalize carrier gas flows through both channels, followed by balancing the current through the two filaments. The TCD is nondestructive and can be used in series with other detectors. The TCD is a universal detector that is concentration sensitive. The TCD sensitivity depends on the filament current, component concentrations, and the difference in thermal conductivity between the carrier gas and the component. CAUTION To prevent TCD filament damage, shut off the filament current before disconnecting columns or turning off gas flows. To set up a TCD, read the TCD setup summary, then follow the steps. TCD Setup Summary To set up a TCD: 1 Turn on the oven and detector heaters. 2 Equalize the makeup and reference gas flows. 3 Enter the TCD bridge current. 4 Balance the bridge. 1. Turn on the Oven and Detector Heaters 1. Close the oven door. This turns on the oven heater. 2. Press [Detect Control] [Detect Control]. A screen similar to the following appears: TCD 2 NOT RDY Temperature 102 35° ¦ Off Clarus 400/480 GC Software Guide 3. Type a TCD temperature appropriate for the analysis to be run, for example, 250 ºC. TCD 2 NOT RDY Temperature 45° ¦ 250° 4. Press [Enter]. Wait for the detector temperature to stabilize; as "NOT RDY" will disappear from the above screen. 2. Equalize the Makeup and Reference Gas Flows The following procedures describe how to adjust the makeup and reference gas in the Clarus GC. CAUTION The TCD flow module for reference gas is calibrated with helium gas at the factory. You must recalibrate the TCD flow module if you are using a reference gas other than helium. For optimum performance, apply a minimum flow of 5 mL/min to each of the two detector channels. Adjust the Reference Gas To adjust the reference gas use the regulator mounted on the pneumatics control panel. 1. Open the detector cover to expose the reference and analytical gas outlets and the balance potentiometer. 103 Setting Up Detectors Balance Potentiometer Reference Outlet Analytical Outlet Figure 22. Top view of a TCD. 2. Attach the tubing from the flowmeter to the end of the TCD analytical outlet. 3. Display the stopwatch screen by pressing [System] [System] [Enter]. 4. Measure the column flow rate through the analytical channel. 5. Disconnect the flowmeter from the analytical outlet and connect it to the reference outlet. 6. Measure the flow through the reference channel. 7. Repeatedly adjust (using the TCD reference flow knob) and measure the flow through the reference channel until it is within ±20% of the flow through the analytical channel. Turn the knob clockwise to decrease the flow, counterclockwise to increase the flow. 104 Clarus 400/480 GC Software Guide Reference Flow Knob TCD Ref Flow Figure 23 Reference flow knob for a manual pneumatics TCD. 8. Remove the flowmeter. 9. Press [Status Escape]. 3. Enter the TCD Bridge Current Range 1. Select a bridge current range using the criteria in the following table. CAUTION Operating at too high a temperature can have an adverse effect on filament life. 105 Setting Up Detectors Bridge Current Range vs. Max. Detector Operating Temperature Table Bridge Current Range He or H2 ±4 ±3 ±2 ±1 Up to 100 °C Up to 300 °C Up to 350 °C Up to 350 °C Recommended Operating Temperatures for the Following Detectors N2 Argon Do not Use 4 Do not Use 3 Up to 110°C Up to 350 °C Do not Use 4 Do not Use 3 Do not Use 2 Up to 350 °C The correlation between bridge current and range is in following table: Correlation Between Bridge Current and Range Table Bridge Current (mA) Off 40 80 120 160 Range Entry ±0 ±1 ±2 ±3 ±4 2. Press [Range] [Range]. The following screen appears: TCD 2 Range Initial¦ 0 3. Type the appropriate range, then press [Enter]. Note: Entering a negative number reverses the detector polarity. For examples of reversing the polarity, see Chapter 8, “Practical Hints” in the Clarus 400/480 GC Hardware Guide. 4 Balance the Bridge 1. Press [AutoZero] [AutoZero]. The Autozero screen appears and displays the value of the background signal. TCD 2 A/Z Initial 106 334.5 mV ¦ On Clarus 400/480 GC Software Guide 2. Allow the system to stabilize for about 20 min, then open the detector cover. 3. Locate the TCD Balancing Potentiometer (see Figure 8-14). Adjust the potentiometer until the Autozero display reads between 0.0 and 20.0 mV. 4. Wait for drifting to stop as indicated by a constant reading on the display. 5. Reset the potentiometer to produce a reading between 0.0 and 20.0 mV. Using a TCD with the Autosampler or GSV When using a TCD with the autosampler or a GSV (Gas Sampling Valve) at high sensitivity, a minor baseline upset may occur at the time of injection. If the signal goes below zero, create an Autozero timed event to bring the signal back before peaks of interest elute. Initiate a test run to determine the timed event setting. 107 Setting Up Detectors Setting Up a NPD To avoid injury, Do Not turn on the hydrogen gas unless a column is connected to the NPD and all fitting connections have been leak tested. WARNING WARNING Nitrogen Phosphorus Detectors (NPD) use hydrogen gas. Before you turn on the hydrogen gas to the NPD, ensure that a column is connected to the NPD fitting inside the oven. Turning on the hydrogen gas without first connecting a column to the NPD could create the possibility of an explosion in the oven. Turn off the hydrogen gas before disconnecting a column from the NPD. When two NPDs are installed, but only one NPD has a column connected to it, plug the inlet of the NPD without a column with a 1/8-inch stainless steel plug (P/N N930-0061) to prevent hydrogen from back-diffusing into the oven. Since in manual pneumatics, the hydrogen pressure regulator and the air needle valve have been turned off prior to shipment, first set the hydrogen and air inlet pressures to 30 psig. Then measure and set the gas flows as described in this chapter. The detector gas modules have been set to OFF at the factory. CAUTION 108 Clarus 400/480 GC Software Guide NPD Overview The nitrogen phosphorus detector (NPD) is a highly specific thermionic detector for organically bound nitrogen and phosphorus. CAUTION When using capillary columns with the NPD, Hydrogen is NOT a recommended carrier gas. The additive effect of the hydrogen carrier gas and the hydrogen detector gas affects the sensitivity and selectivity because it produces an overall higher hydrogen gas flow. If you are temperature programming, column flow changes may produce a negative baseline drift. The detector operates by electrically heating a glass bead, that contains an alkali metal, to the point where it emits electrons. A mixture of hydrogen gas and air flows around the bead to produce a hydrogen plasma. Stable intermediates are formed in the hydrogen plasma which then capture the electrons emitted from the bead to produce ions. A polarizing field directs these ions to the collector electrode, thereby creating a current which is amplified. Sensitivity is affected primarily by the air flow, and selectivity is affected primarily by the hydrogen flow. A cross-sectional view of a NPD is shown in the following figure. CAUTION Chlorinated solvents MUST NOT be used with this detector. The life and performance of the alkali bead will be severely impaired by contact with chlorinated compounds. In general, any halogenated compounds will degrade bead performance; therefore, avoid using stationary phases containing these compounds whenever possible. The use of solvents such as water, methanol or ethanol will also reduce bead performance and life. Although these solvents may still be used, they should be avoided whenever possible. 109 Setting Up Detectors To The Amplifier Bead Transformer Assembly Collector Bead Flame Jet Air In Hydrogen In Column Connector Figure 24 Nitrogen Phosphorus Detector (NPD). 110 Clarus 400/480 GC Software Guide Setting Up a Manual Pneumatics NPD To set up the manual pneumatics of the NPD, follow the steps outlined in the NPD Setup Summary, then condition the NPD bead. The plasma gas flow is controlled by a needle valve and on/off regulator on the pneumatics control panel. The needle valve controls the amount of air and the on/off regulator controls the hydrogen flow. CAUTION Do not overtighten the inner flow adjustment screw in the needle valve or the on/off regulator. Overtightening damages the mechanical device. I 0 AIR I 0 Figure 25 Gas Control Valves for the manual pneumatics NPD. Each pneumatic control consists of an outer knob (which is used to turn the hydrogen or air completely on or off), a cap, and an inner gas flow adjustment screw. 111 Setting Up Detectors Removing the cap exposes the adjustment screw, which is used to control the gas flow. To set the air, use a small thin screwdriver to turn the needle valve adjusting screw counterclockwise to increase the flow and clockwise to decrease the flow. To set the hydrogen, use a hex wrench to turn the adjustment screw clockwise to increase the flow and counterclockwise to decrease the flow. The on/off regulator has an internal restrictor to allow low flows (3 mL/min or less) with an inlet of 30 psig. Turn the on/off regulator knob clockwise to increase the flow and counterclockwise to decrease the flow. NPD Setup Summary To set up an NPD: 1 Disconnect the hydrogen and air lines at the NPD bulkhead. 2 Adjust the hydrogen flow. 3 Adjust the air flow. 4 Reconnect the hydrogen and air lines. 1. Disconnect the Hydrogen and Air Lines at the NPD Bulkhead 1. Open the detector cover. Detector Cover Figure 26 Location of the detector cover. 112 Clarus 400/480 GC Software Guide This exposes the NPD bulkhead fittings shown in the following figure. Red Sticker Bulkhead Fittings Hydrogen Line Air Line Figure 27 The NPD bulkhead fittings. Note: The hydrogen line is marked with a red sticker. The air line is unmarked. 2. Disconnect the hydrogen line by loosening the nut that connects the hydrogen line to the bulkhead fitting with a 7/16-inch wrench. 2. Note: Adjust the Hydrogen Flow For safety reasons, the hydrogen pressure regulator is set in the off position (turned completely clockwise) before it is shipped from the factory. 1. Turn on the hydrogen gas at the tank and adjust the line pressure to 30 psig. 2. Connect the tubing from a flow meter to the end of the hydrogen line at the NPD. It is marked with a red sticker. 3. Turn the hydrogen pressure regulator outer knob fully counterclockwise to open it. 113 Setting Up Detectors CAUTION The outer knob is the on/off knob and it must be turned fully on for complete flow. In the case of the pressure regulator, if this knob is only partially opened, the flow will be less than the setting made when the knob was fully opened. 4. To expose the adjustment screw, remove the protective cap from the hydrogen pressure regulator. 5. Insert the hex wrench in the adjustment screw and turn it clockwise to increase the flow. 6. Display the Stopwatch screen on the Clarus GC by pressing [System] [System] [Enter]. Stopwatch 0.00 min Flow Vol ¦ 1 7. Measure the flow rate. See "Using the Built-in Stopwatch" in Chapter 9, “System Utilities.” For best accuracy, use a soap bubble flowmeter volume that gives a reading of at least 30 seconds. 8. Continue adjusting the hydrogen flow until you obtain a flow rate of between 1.5 and 2 mL/min. 3. Note: Adjust the Air Flow For safety reasons, the air needle valve is set in the off position (turned completely clockwise) before it is shipped from the factory. 1 Turn on the air at the source and adjust the line pressure to 30 psig. 2. Connect the flowmeter to the end of the air line that is near the NPD. 3. Start the air flowing by turning the outer ring of the air control valve fully counterclockwise (see Figure 25). 4. Remove the protective cap from the air control valve. The stopwatch screen should still be displayed. 5. Measure the flow rate. For details, see "Using the Built-in Stopwatch" in Chapter 9, “System Utilities.” 114 Clarus 400/480 GC Software Guide For best accuracy, use a soap bubble flowmeter volume that gives a reading of at least 30 seconds. 6. Adjust the air flow by turning the needle valve with the screwdriver. Continue to measure and adjust the air flow until you obtain a flow rate of about 100 ± 5 mL/min. 4 Reconnect the Air and Hydrogen Lines 1. Disconnect the flowmeter and reconnect the air line to the detector bulkhead. Make sure the air line is connected to the unmarked bulkhead fitting. 2. Connect the hydrogen line (red sticker) to the detector bulkhead. Make sure the hydrogen line is connected to the bulkhead fitting marked with a red sticker. CAUTION CAUTION When reconnecting the air and hydrogen lines to the bulkhead, insert the tubing into the bulkhead fitting until it bottoms. Then pull the tubing back slightly and tighten the nut to make a leak-free connection. Do not overtighten the nut! Any time the line pressure is changed from 30 psig, you must remeasure and adjust the air flows. 115 Setting Up Detectors CAUTION The flows listed in the above procedures for hydrogen and air are optimum for both capillary and packed column flow rates. The optimum flow provides the best sensitivity (signal to noise), selectivity, and bead life. Any changes to these flows will affect all of these parameters. Also when using capillary columns, makeup gas is not required. NPD Bead Activation Procedure Packed Column Setup: Disconnect column and cap the oven end of the detector. The recommended Detector Cap Nut is in the 1/8-in. Plug Kit (P/N N9300061). Capillary Column Setup: With a capillary column connected, adjust Carrier flow to 0.5 mL/min or less (but not 0 ), or (preferred) disconnect the column and cap the oven end of the detector. Reactivating a Used NPD Bead Preparing to Activate the NPD Bead To activate a NPD bead: NOTE: Never activate a NPD bead with a column connected to the detector fitting. To properly activate the NPD bead, the column must be removed from the detector fitting and the detector fitting must be capped. 1. Obtain a stopwatch or use the stopwatch function in the GC Utilities screen. 2. Open the oven door and allow the oven to cool. 3. Using a 7/16-inch wrench, loosen and remove the column nut from the detector fitting. Remove the column from the detector fitting. 4. Install a 1/8-inch Swagelok plug (P/N N9300061) on the detector fitting. Provide a leak-free seal by tightening the plug with a 7/16-inch wrench. 116 Clarus 400/480 GC Software Guide 5. Close the oven door. Maintain a carrier gas flow through the column. 6. Install the bead in the conventional manner according to the installation procedure in the GC Hardware Guide. Make sure that the bead does not contact any other surfaces. 7. Set the following conditions in the following order: WARNING: Set the Detector temperature to 150 deg. C. or greater. Wait for the detector temperature to stabilize. If a capillary column is used and is not disconnected from the detector, a high detector temperature can cause bleed at the detector junction with the column. Make certain the detector temperature is lower than the maximum temperature recommended for the capillary column of your application. - Set the hydrogen and air flow as follows: • Air to 100 mL/min • Hydrogen to 2.0 mL/min NOTE: Hydrogen flow accuracy is critical to proper NPD bead activation. Make certain that the H2 flow is within 0.5 mL/min, or closer, to the H2 set point of 2.0 mL/min. Check with a calibrated flow meter at the detector bulkhead that the flow is accurate if activation problems occur. NOTE: Ensure that the hydrogen line is well purged of entrained air before you make the final setting of hydrogen flow. Failure to purge the gas line from the hydrogen supply (tank or generator) will result in an incorrect flow setting for operation and can lead to poor operating performance and reduce bead life. 3. Set the detector range to x1. 4. From the system status screen touch the signal icon background. to display the detector When the bead is off, the background value should be 0 ±0.25 mV. Write down the background value that occurs with the bead off. 5. Open the detector cover (see Figure 4-26) and locate the bead potentiometer dial see (the following figure). 117 Setting Up Detectors If the NPD is detector 1 (front position), the potentiometer is located on the left side of the panel. If the NPD is detector 2 (rear position) the potentiometer is located on the right side of the panel. Figure 4-28. Location of the Potentiometer Dial. Activating the NPD Bead The bead requires an activation step prior to use. Do not inject a sample during Activation. To Activate the bead, carefully follow this procedure in sequential steps below: 1. Turn the bead potentiometer dial clockwise to apply current to the bead. 2. Slowly increase the NPD control voltage potentiometer to a setting of 700. Note: The bead will gradually acquire an orange glow at this point. 3. Wait for 5 minutes then increase the potentiometer to 750. 4. After 1 minute move the potentiometer to 800. 118 Clarus 400/480 GC Software Guide 5. After 1 minute move the potentiometer to 850. 6. After 1 minute move the potentiometer to 900. 7. After 1 minute reduce the potentiometer to 850. 8. After 1 minute reduce the potentiometer to 800. 9. After 1 minute reduce the potentiometer to 750. 10. After 1 minute reduce the potentiometer down to 700 11. For Capillary columns: Wait 10 minutes, go to the NPD detector screen, then adjust the potentiometer so that the NPD baseline response reads around 0.5 mV on Range 1. Then set the desired column flow for the application to be run. For Packed Columns: Wait 10 minutes, go to the NPD detector screen, then adjust the potentiometer down to 500 or below to drop the bead below the active level. Remove the Detector Cap Nut (P/N N9300061) and reconnect the column to the detector. Set the desired column flow for the application to be run, then again increase the bead current potentiometer to give a reading around 0.5 mV on Range 1. 12. Allow the baseline to stabilize for 30 minutes. 13. Using the potentiometer, adjust the baseline between 0.4 and 0.6 mV at Range 1 and the bead ready to use. 14. After conditioning the bead remove the Swagelok plug from the detector fitting and reconnect the column. 15. Make sure the column flow is properly set. Touch the signal icon to display the detector background produced by carrier gas flow. The bead background will be less due to cooling effects. 119 Setting Up Detectors 16. Turn the bead potentiometer dial clockwise until you achieve a reading of 0.25 mV above the "off" reading with the detector range set to x1. 17. Once the system has stabilized, it is ready for operation. If you are unable to achieve adequate sensitivity for your standard, increase the background of the NPD. Increasing intervals of 0.25 mV are recommended. Adjust the background setting to achieve the sensitivity required for your samples. For example, if you have a concentrated sample, such as drugs, it can be analyzed with a background of 0.25 – 0.50 mV. If you have a low-level sample, such as pesticides, it may require a setting as high as 1 – 2 mV. To get the maximum life from your NPD bead, operate at the lowest setting to achieve your required sensitivity. NOTE: (1) The bead will be stable after operating for several hours, but it will drift in time. At the start of each day, adjust the background reading to the setting you are using and allow a few minutes for it to stabilize. (2) Due to the loss of alkali metal with use, the nature of the bead is to drift over time. We strongly recommend using an internal standard for quantitative analysis. (3) The bead can operate at higher background settings. The higher the setting, the greater the signal and noise. Therefore, the signal to noise ratio will not increase dramatically. Operate at the lowest possible setting to achieve the required sensitivity; this will also prolong the life of the bead. 120 Clarus 400/480 GC Software Guide NOTE: The bead should be turned off by turning the bead potentiometer dial fully counterclockwise before you turn off the Clarus GC. Remember that the bead has a finite life. You can extend the bead life by turning the bead off when it is not in use for long periods of time (for example, over the weekend). Reactivate a Used NPD Bead To increase the bead life, turn off the bead if the NPD is not continually in use. When you turn off the bead, keep the detector temperature, hydrogen flow, and air flow set to operating conditions. If the column remains connected to the injector and detector in the oven, make sure the carrier gas is flowing through the column. If the column is disconnected from the detector, make sure the Swagelok cap is installed on the NPD fitting. Prior to using the NPD, adjust the bead background to the same millivolt setting that you were using. Run your standards to determine if the NPD bead is responding at a level of sensitivity equal to the previous run. If not, then reactivate the NPD bead. To reactivate a NPD bead follow the activation procedure above. Operating Notes The bead is operated as a conventional NPD bead; following these instructions will increase the bead lifetime. Baseline: Set the baseline to a level of between 0.4 – 0.5. A lower baseline will help to extend bead lifetime. Studies have shown that the signal-to-noise will not be adversely affected by the lower baseline. Column bleed: Material from the column can effect bead lifetime. Keep the maximum oven temperature as low as possible for each application. Between run operation: If the NPD bead is not in use for a few days it is best to simply lower the potentiometer setting to 600 and maintain the detector temperature at 200 deg. C. or greater. If the NPD detector will not be in use for an extended period, simply turn the potentiometer to zero. To reuse the bead follow the activation procedure. Loss in sensitivity – the NPD bead is a consumable and will experience a loss in sensitivity over time. Often, adequate sensitivity can be restored by repeating the activation process. 121 Setting Up Detectors 122 Controlling the Clarus 400/480 GC 6 124 Clarus 400/480 Software Guide Overview The Clarus GC is controlled by a collection of operating parameters called the Active Method. You can prepare and save up to five methods and make any one of them the Active Method. However, Method 5 is typically reserved for external computer control of the Clarus GC. If you are not controlling your Clarus GC from an external computer, you can use Method 5 in the same way as you would use your other four methods. Clarus GC operating parameters include such things as an oven temperature program; injector temperature or detector temperature or a timed events table, and a variety of parameters for controlling data output. Active Method parameters are always saved when you turn the Clarus GC off, and automatically reloaded when you turn it back on. This chapter contains the following sections: • Viewing Active Method Parameters • Editing the Active Method • Method Utilities 125 Controlling the Clarus 400/480 GC Viewing Active Method Parameters The 12 parameter keys access the Active Method parameters when the system is not in the Configuration Mode. To exit the Configuration Mode, press [Status Escape]. Function Keys Method System Auto BackGround Run Parameter Keys Entry Keys Oven Temp Time Rate 7 8 9 Inject Temp Carrier Gas Valve 4 5 6 Detect Temp Range Output on yes 1 2 3 Atten Auto Zero Events off Reset Oven Status Escape Delete Enter Set CE 0 no Control Keys Figure 29 The parameter keys. Note: Only the Active Method can be edited directly from the parameter keys without going through the Method menu. To view and edit a Stored method, see “Editing a Stored Method.” To generate a new method, see “Generating a Method.” The parameter keys are linked in sequence from left to right, top to bottom. To display the first parameter screen, press [Oven Prog]. To display subsequent screens, press [Enter]. After selecting a parameter screen, the remaining parameter screens are arranged in a loop. After displaying the last parameter screen, pressing [Enter] displays the first parameter screen. You don't have to view the parameters in sequence. To view a specific parameter screen, simply press the appropriate parameter key. 126 Clarus 400/480 Software Guide The following table lists the GC tasks and their corresponding parameter keys: GC Task Parameter Key Setting up an oven temperature program [Oven Prog], [Time], and [Rate]. Setting an injector temperature/program [Inject Prog] Setting a detector temperature [Detect Control] Viewing/setting carrier gas pressure/program [Carrier Prog] Viewing/setting carrier gas flow/program [Carrier Prog] Setting up valves [Valve] Setting FID, PID or NPD range [Range] Setting TCD filament current [Range] Routing detector output [Output] Attenuating detector signals [Atten] Autozeroing a detector [AutoZero] Building a timed events table [Events] Examples of method parameters are displayed on the next page. 127 Controlling the Clarus 400/480 GC Active Method Parameter Examples The following sequence of method parameter screens was obtained by first pressing [Oven Prog], then repeatedly pressing [Enter] to display subsequent screens. Oven TEMP 1 READY 75° ¦ 75° Oven READY TIME 1 0.00m ¦ 999.9m Oven READY RATE 1 75° ¦ End Cap 1 READY Pkd 2 READY Temperature Temperature 128 TEMP 1 is the initial oven temperature of an oven temperature program. 125° ¦ 125° 150° ¦ 150° TIME 1 is the Hold TIME for TEMP 1. RATE 1 is the rate of temperature increase (in °C/min) to go from TEMP 1 to TEMP 2 in an oven temperature program. "End" means a rate of 0°C/min. The top line displays the type of injector in position 1 (front) and its actual temperature. The bottom line displays the setpoint. The top line displays the type of injector in position 2 (rear) and its actual temperature. The bottom line displays the setpoint. Clarus 400/480 Software Guide Editing the Active Method If you have read and used the chapters in this guide and the hardware guide, sequentially, as recommended, by now you have probably installed and conditioned one or two columns, and set up one or two detectors. Also, you were probably not aware at the time that you modified certain Active Method parameters. Since the conditions used then were not necessarily those required by the analyses you want to perform, you should now edit the Active Method to set your operating parameters. Examples of how to perform the tasks listed below are described in the sections which follow. You should, of course, substitute your values for ours. • Setting up oven temperature programs • Setting detector temperatures • Setting up valves • Setting FID, PID or NPD range • Setting TCD filament current • Routing detector output • Attenuating detector signals • Autozeroing a detector • Building a timed events table Up to this point, you have read Chapters 1 through 8, just installed a column, set up the carrier-gas pressure or flow, and set up your detector. If this is the case, all gases are turned on at the gas source, and the Clarus GC is on. If you have just set up an FID, you should have ignited the flame. Following the last of the above tasks is a section called "Method Utilities." It shows you how to generate, set up, copy, delete, edit, and print a method. Getting Ready to Edit the Active Method Depending on what has occurred before you got to this chapter, the oven door may or may not be closed. To make it easier for you to follow the examples presented in this chapter: 1. Close the oven door. A status screen appears that is similar to one of the following: 129 Controlling the Clarus 400/480 GC Method 1 NOT RDY Ovn Det Inj 40º Method 1 READY 75º Both the NOT RDY and READY status screens display the current active method number. In the above example, Method 1 is the Active Method. 2. If you press [Status Escape] a second time, the total analysis time is displayed. Whether the system is ready or not, you can proceed to the next section. Note: When you change an Active Method parameter, the change goes into effect immediately. For example, if the system is READY and you change an injector temperature setpoint, the status screen displays NOT RDY until the new setpoint is reached. Setting Up Oven and Inlet Temperature Programs The Clarus GC software allows you to set up four-ramp programs (they are 0 [isothermal], 1, 2, or 3) using the [Oven Prog], [Time], [Rate], [Inject Prog], [Time], and [Rate] keys. The following figure is a schematic of GC temperature program steps. Figure 30 Typical temperature program steps. Before you actually set up an oven temperature program, you should decide on the Equilibration Time you need and change the default value (2 minutes) if necessary (see below). Configuring the Equilibration Time When you change the oven temperature setpoint, the system heats or cools the oven to the new setpoint, then equilibrates the column(s) for the specified Equilibration Time before the instrument becomes READY. 130 Clarus 400/480 Software Guide Note: A minimum Equilibration Time of 2 minutes is recommended for temperature programs. Longer equilibration times are recommended for initial oven temperatures of < 50°C. An equilibration time of 0.0 minutes can be used for isothermal methods. To display the Equilibration Screen: ? Press [System] [Enter] [Time]. Oven Equil Time The Equilibration Time that appears is the default value. Config ¦ 2.0m If the Equilibration Time is satisfactory, press [Status Escape]. Otherwise, type in a new time, then press [Enter] [Status Escape]. Setting Up an Isothermal Program Setting up an isothermal program requires entering the following information in the sequence shown: • Initial oven temperature (TEMP 1) • The total run time for the initial temperature (TIME 1) • A temperature rate increase of 0 (RATE 1). To set up an isothermal program: 1. Press [Oven Prog]. Oven TEMP 1 75° ¦ 75° 2. Enter a setpoint appropriate for your analysis, for example, 100 °C. Oven NOT RDY TEMP 1 80° ¦ 100° The oven status changes to NOT RDY. The changing oven temperature is displayed on the top line as the oven heats up to the new setpoint. When the oven reaches the new setpoint, the system equilibrates for the time specified in configuration and then becomes READY. 131 Controlling the Clarus 400/480 GC For an isothermal run, TIME 1 is equivalent to the total run time. At the end of the time (TIME 1), the system changes to NOT RDY, it equilibrates, and then goes READY. To change the hold time: 3. Press [Enter]. Oven TIME 1 0.00m ¦ 999.9m The TIME 1 screen appears. 4. Enter a hold time appropriate for your analysis, for example, 25 min. Oven TIME 1 0.00m ¦ 25.0m The display now shows the new total run time. 5. Press [Enter]. Oven RATE 1 Note: 100° ¦ End The RATE 1 screen appears. Since a constant oven temperature is maintained for isothermal operation, the rate of temperature increase must be set to 0 . If the Active Method you are editing is already isothermal, the RATE parameter will have been properly set at 0 and is indicated on the screen by the word "End." If other than an isothermal program has been previously set up, a value will appear on the screen. For example: Oven RATE 1 132 100° ¦ 2 °/m Clarus 400/480 Software Guide To set the RATE to 0: ? Press [0] [Enter] or press [Delete] [Enter] The value is replaced with the word "End." Note: Whenever a RATE is set to “0,” any subsequent program steps, if present, are deleted from the Active Method. Setting Up a One-Ramp Temperature Program Setting up a one-ramp program requires entering the following information in the sequence shown: • Initial oven temperature (TEMP 1) • Isothermal time for the initial temperature (TIME 1) • Rate of temperature increase from the initial to the final oven temperature (RATE 1) • Final oven temperature (TEMP 2) • Isothermal time for the final temperature (TIME 2) • Temperature increase of 0 ºC/min which signifies the end of the RATE 2 step. The following example shows how to convert an isothermal program into a one-ramp program using the previous isothermal method oven temperature parameter as a starting point. Parameter Value TEMP 1 50 °C TIME 1 5 min RATE 1 2 °C/min TEMP 2 70 °C TIME 2 10 min RATE 2 End (0 °C/min) To set up a one-ramp program: 133 Controlling the Clarus 400/480 GC 1. Press [Oven Prog]. Oven TEMP 1 NOT RDY ¦ 100° 100° The TEMP 1 screen appears. 2. Enter 50 for TEMP 1. Oven TEMP 1 NOT RDY ¦ 90° 50° The oven status changes to NOT RDY. The changing oven temperature is displayed on the top line as the oven cools to the new setpoint. 3. Press [Enter]. Oven TIME 1 NOT RDY 0.00m ¦ 25.0m 4. Enter 5 for TIME 1, then press [Enter]. Oven RATE 1 NOT RDY 75° ¦ End The RATE 1 screen appears. 5. Enter a ramp RATE 1 of 2 ºC/min, then press [Enter]. Oven TEMP 2 NOT RDY 60° ¦ 50º The TEMP 2 screen appears. 6. For TEMP 2, enter a temperature of 70 ºC, then press [Enter]. Oven TIME 2 NOT RDY 0.00m ¦ 0.00m The TIME 2 Screen appears. 7. Enter a time of 10 min, then press [Enter]. Oven RATE 2 NOT RDY 51º ¦ End The RATE 2 Screen appears. 8. If a value instead of End appears, press [0] [Enter] or [Delete] [Enter]. 134 Clarus 400/480 Software Guide Setting Up a Multiramp Temperature Program The example which follows shows how to expand the above one-ramp program to a tworamp program. The parameter values used in the example are shown below: Parameter Value RATE 2 4 °C/min TEMP 3 100 °C TIME 3 5 min RATE 3 0 °C/min If the RATE 2 screen is not on the display, press [Rate] twice to display it. Oven RATE 2 NOT RDY 60° ¦ End 1. Enter a rate of 4, then press [Enter]. Oven TEMP 3 NOT RDY 60° ¦ 70° The TEMP 3 Screen appears. 2. Enter a temperature of 100, then press [Enter]. Oven TIME 3 0.00m ¦ 0.00m The TIME 3 Screen appears. 3. Enter a time of 5, then press [Enter]. Oven RATE 3 50° ¦ End The RATE 3 Screen appears. 4. If "End" is not shown, press [0] [Enter] or [Delete] [Enter] to end the temperature program. Note: You can enter RATE 3, TEMP 4, and TIME 4 to set up a third ramp. 135 Controlling the Clarus 400/480 GC Holding an Oven Temperature While running a temperature program, you can hold the oven temperature by setting it to the temperature of the unexecuted steps. To hold an oven temperature during a temperature program: 1. Press [Reset Oven] and the following screen appears: Reset to Oven Temp: ¦1 2 3 2. Press [->Set] to move the cursor from oven Temp 1 to Temp 2. Then press [Enter]. The oven heats ballistically to the temperature value for oven Temp 2 and holds, instead of executing the time associated with oven Temp 2. Figure 31 Oven Temperature Program for Rate 1. 3. Press the [Run] key to continue with the next program step or [Reset Oven] [Enter] to reset the oven to the beginning of the temperature program. To hold the oven program at a specific time during or before a run, use an oven HOLD timed event. See the section on Timed Events. Setting Injector Temperatures The examples in this section were derived by editing the Active Method with a capillary injector installed and configured in position 1 (front), and a packed injector installed and configured in position 2 (rear). This section contains examples of how to: 136 • Display injector temperature screens • Change injector temperatures • Turn injector heaters off Clarus 400/480 Software Guide • Turn injector heaters on • Set oven programming mode • Set inlet programming mode Displaying Injector Temperature Screens 1. Press [Inject Prog]. An injector screen similar to the following appears. Cap 1 Temperature 150° ¦ 150° 2. To display the injector 2 screen, press [Enter], or press [Inject Prog] again. Changing Injector Temperatures 1. Display the appropriate injector screen. 2. Enter an injector temperature setpoint of 275. The screen changes to: Cap 1 NOT RDY Temperature 165° ¦ 275° The status changes to NOT READY until the injector heats up to the new temperature. The screen then appears as shown below: Cap 1 Temperature 275° ¦ 275° Turning Injector Heaters Off 1. Display the appropriate injector screen, for example: Pkd 2 Temperature 325° ¦ 325° 2. Press [Off/No 0]. The screen changes to: Pkd 2 Temperature 325° ¦ 0° 137 Controlling the Clarus 400/480 GC 3. Press [Enter]. The screen changes to: Pkd 2 Temperature 295° ¦ Off As the injector cools off, the injector temperature is displayed on the top line of the above screen. Turning Injector Heaters On 1. Display the appropriate injector screen, for example: Pkd 2 Temperature 30° ¦ Off 1. Type in an appropriate temperature, then press [Enter]. Note: Procedures for de-configuring or configuring injectors are described in Chapter 9, “System Utilities.” Viewing or Adjusting Carrier Gas Pressure To view the display: 1. Press [Carrier Prog]. A display similar to the following appears for injector 1. Pres 1 Set 25.4 ¦ 25.0 psi The screen displays a digital pressure readout of the actual pressure (top line) and the set pressure (bottom line). Note: The Pressure Readout display units are configured by PerkinElmer as psi. If you want to change the units to kPa, refer to Chapter 9, “System Utilities.” 2. If your Clarus GC has a second capillary injector, you can view its pressure screen by pressing [Enter] from the first pressure display or [Carrier Prog] twice if another parameter is on the screen. To adjust the carrier gas pressure: 1. Type in a new setpoint value, for example, 20, then press [Enter]. The screen changes to: 138 Clarus 400/480 Software Guide Pres 1 Set Note: NOT RDY 25.4 ¦ 20.0 psi When the setpoint is greater than zero, the Clarus GC compares the setpoint and actual pressure reading. If the actual pressure is not within the READY window, the "NOT RDY" status appears. When the inlet pressure is within the READY window, NOT RDY disappears from the screen. I 0 SPLIT FLOW Pressure Control Knob CARRIER PRESSURE Figure 32. Pressure control knob. Note: Entering a setpoint of “0” disables READY/NOT READY checking. Setting the Septum Purge Mode and Offset To set the septum purge offset: 1. Press [System] Config [Enter]. 2. Repeatedly press [Enter] until the following screen appears. Septum Purge 1 ¦ Auto Fixed Auto is the default and recommended for split operation, especially at split vent flows of 50 mL/min or less. 3. Press [->Set] to select the Fixed septum purge mode. 4. Enter the offset in mL/min: 139 Controlling the Clarus 400/480 GC Septum Purge 1 Flow ¦ 3.0 mL/min Setting Up Valves The Clarus GC operates six internal solenoid valves. Procedures for setting up Valves 1 or 2 for Split/Splitless operation controlled by manual pneumatics are provided in Chapter 5, "Installing a Capillary Column" In the Clarus 400/480 GC Hardware Guide. There are up to six valve screens, one for each configured valve. The specific valve screen is displayed by pressing [Valve] one to six times. Alternately, you can display the screen for Valve 1, then repeatedly press [Enter], to view subsequent screens. An example of a valve screen configured capillary injector (CAP) is shown below: Split 1 Initial Note: OFF ¦ OFF To immediately turn a valve on or off, press the [->Set] key. Setting Detector Temperatures The examples shown below assume that the Clarus GC is READY, an FID has been installed and configured in position 1 (front), a TCD has been installed and configured in position 2 (rear). This section contains examples of how to: • Display detector temperature screens • Change detector heater temperatures • Turn detector heaters off • Turn detector heaters on Displaying Detector Temperature Screens To display detector temperature screens: 1. Press [Detect Control] (detector temperature). A screen similar to the following appears. 140 Clarus 400/480 Software Guide FID 1 Temperature 150° ¦ 150° 2. To display the detector 2 screen, press [Enter] or press [Detect Control] again. Changing Detector Temperatures To change a detector temperature: 1. Display the appropriate detector screen. 2. Enter a detector temperature setpoint of 275. The screen changes to: FID 1 NOT RDY Temperature 165° ¦ 275° The status changes to NOT RDY until the detector heats up to the new temperature. The screen then appears as shown below: FID 1 Temperature 275° ¦ 275° Turning Detector Heaters Off To turn a detector heater off: 1. Display the appropriate detector screen, for example: TCD 2 Temperature 325° ¦ 325° 2. Press [Off/No 0]. The screen changes to: TCD 2 Temperature 325° ¦ 0° 3. Press [Enter]. The screen changes to: 141 Controlling the Clarus 400/480 GC TCD 2 Temperature 295° ¦ Off As the detector cools off, the detector temperature is displayed on the top line of the above screen. Turning Detector Heaters On 1. Display the appropriate detector screen, for example: TCD 2 Temperature ¦ Off 30° 2. Type in an appropriate temperature, then press [Enter]. Note: Procedures for deconfiguring or configuring detectors are described in Chapter 9, “System Utilities.” Setting the Range Setting the FID or NPD Range The initial FID or NPD range is set from the FID or NPD Range screen. To view the FID Range screen: ? Press [Range]. The Range screen for the detector configured as detector 1 appears: FID 1 Range Initial 20 ¦ 20 FID and NPD range options are 1 or 20, where 1 is the most sensitive setting and 20 is 20 times less sensitive. To change the initial setting to 1: ? Press [1] [Enter]. The screen changes to: 142 Clarus 400/480 Software Guide FID 1 Range Initial 1 ¦ 1 The value that you enter will always be used unless you change it with a timed event. For certain analyses such as those for trace or concentrated components, you may wish to change the Range during a GC run. You can do this with a Timed Event. The following example illustrates this. Changing the FID or NPD Range During a Run To automatically change the range from 1 to 20 after 2 minutes into the run: 1. Press [Events]. The following appears: TIME ¦ Event Value 2. Enter a time of 2 min by pressing [2] [Enter]. The screen changes to: TIME 2.00 Event ¦ Value 3. Press [Range]. The screen changes to: TIME 2.00 Event Range 1 Value ¦ 1 The range shown is the initial value in the Active Method for detector 1. If detector 2 is required, press [Range] a second time. 4. Press [20] [Enter]. The screen changes to: TIME 2.00 Event Range 1 Value ¦ 20 143 Controlling the Clarus 400/480 GC When a run is started, the system uses the initial range of 1 for 2 minutes, then switches to a range of 20 for the duration of the run. When the run is completed, the system switches back to the initial value of 1. 5. Press [Status Escape] to leave the timed event screen. Setting the TCD Range (Filament Current) The initial TCD range is set from the TCD Range screen. ? Repeatedly press [Range] until the TCD Range Screen appears: TCD 2 Initial Range 2 ¦ 2 TCD range options are 0 (Off), 1, 2, 3, 4 (maximum sensitivity) and 1,–2, –3, or -4. A negative value reverses the polarity. The TCD range values corresponding to bridge current are shown below: Table 9-1. Correlation Between Bridge Current and Range n Range Entry Off 40 80 120 160 ±0 ±1 ±2 ±3 ±4 To change the setting, for example, to −2: ? Press [- ] [2] [Enter]. TCD 2 Range Initial −2 ¦ −2 The initial setting is the range that is used at all times unless the polarity is changed with a timed event during a GC run. 144 Clarus 400/480 Software Guide Changing TCD Polarity During a Run TCD Range timed events are restricted to changing TCD polarity. For example, if an initial range is four, then an event can only be entered for +4or -4. Examples for using polarity changes are given in Chapter 8, “Practical Hints” In the Clarus 400/480 CG Hardware Guide. To automatically change the range from 2 to –2 after 3 minutes into the run: 1. Press [Events]. The following appears: TIME ¦ Event Value 2. Enter a time of three minutes by pressing [3] [Enter]: The screen changes to: TIME 3.00 Event ¦ Value 3. Press [Range] once or twice until the screen changes to: TIME 3.00 Event Range 2 Value ¦ 2 The Range value shown is the initial value in the Active Method. 4. Press [2] [Enter]. The screen changes to: TIME 3.00 Event Range 2 Value ¦ −2 When a run is started, the system uses the initial range of 2 for 3 minutes, then reverses the polarity for the duration of the run. When the run is completed, the system switches back to the initial value, in this case 2. 5. Press [Status Escape] to leave the timed event screen. 145 Controlling the Clarus 400/480 GC Routing Detector Output The Clarus GC contains one analog data output channel for each installed detector amplifier board. You can attach an integrator or recorder to either output channel. In Chapter 4, you configured each output channel for the device that you attached when you installed the Clarus, for example, a 1-mV recorder or a 1-V integrator. Normally the detector output would go to the device configured for that channel. However, if you are running complex analyses, such as those requiring detector switching, you may wish to route the signal to either channel. Rerouting Output Assume that: • • Detector 1 is an FID whose output is going to an integrator Detector 2 is a TCD whose output is going to a recorder To immediately reroute the TCD 2 output to the integrator: 1. Press [Output]. The channel 1 output screen appears: Int 1 Output FID 1 Initial ¦ FID 1 The top line displays whether an integrator or recorder is configured for the detector 1 output and which detector is connected to the device. 2. Press [2] [Enter]. The screen changes to: Int 1 Output Initial TCD 2 ¦ TCD 2 The TCD output is now going to the integrator. Note: Detector routing remains in effect until changed. The [Output] key is inactive unless two detector amplifiers are configured as live detectors, and neither is configured as "Output." If two detectors are installed but only one configured, then the output of the configured detector is sent to both output channels. 146 Clarus 400/480 Software Guide Rerouting Output Using a Timed Event Assume that you have carried out the previous procedure, for example, the TCD output is going to the integrator. Here is how you would set up a timed event to route the FID output to the integrator after five minutes into the run. To reroute the output using a timed event: 1. Press [Events]. The following screen appears: TIME ¦ Event Value 2. Enter a time of five minutes by pressing [5] [Enter]. The screen changes to: TIME 5.00 Event ¦ Value 3. Press [Output]. The screen changes to: TIME 5.00 Event Output1 Value ¦ TCD 2 The above shows that the TCD output is going to channel 1 (the integrator). Enter the number of the detector whose output you want sent to the integrator. 4. Press [1]. The screen changes to: TIME Event 5.00 Output1 Value ¦ FID 1 When the run starts, the TCD output goes to the integrator. After 5 minutes, the FID output goes to the integrator. When the run is complete, the TCD output goes to the integrator. 5. Press [Status Escape]. 147 Controlling the Clarus 400/480 GC Figure 33 Detector signal routing. Attenuating Detector Signals Going to a Recorder The purpose of attenuation when a recorder is attached and configured is to bring a peak on scale by amplifying a weak signal or reducing an overly strong signal. Attenuation in this case affects only the presentation of the signal. Acceptable attenuation values are of the 2nd power, for example, 1, 2, 4, 8, 16, etc., up to a maximum of 65,536. The system rounds off values to the next highest power of 2. For example, if you enter 17 then press [Enter], an attenuation of 32 appears on the screen. The range of attenuation values that may be used is 1 – 65,536. Raising the attenuation decreases the signal to the recorder. Lowering the attenuation amplifies the signal to the recorder. To change an attenuation value: 1. Press [Atten] until the recorder screen appears. Rec 2 Atten Initial 2048 ¦ 2048 2048 is the default value. 2. Type the new value, then press [Enter]. Recorder attenuation may be changed with a timed event. A table listing attenuation vs. the maximum detector signal producing 100% deflection on a 1 mV-recorder is provided in Chapter 8, “Practical Hints” In the Clarus 400/480 GC Hardware Guide. 148 Clarus 400/480 Software Guide Optimizing a Detector Signal to an Integrator for Maximum Sample Dynamic Range The Clarus GC contains improved electronics which significantly reduce amplifier noise. This allows you to amplify the detector signal without getting a large increase in the noise level. Therefore, it provides excellent minimal detection (signal to noise) for all Clarus GC detectors. Amplification is set by pressing [Atten], the attenuation key, and entering an attenuation value from x1 (most signal) to x64 (least signal). The maximum signal produced by the Clarus GC amplifier is 1 V. To achieve the best sensitivity and widest dynamic range, the sample with the highest concentration must not exceed the 1-V signal. When using a flame ionization detector (FID), if you operate at range x1 and attenuation x64, and the signal saturates (exceeds 1 V), then use range x20 and determine the appropriate attenuation value (from x64 to x1) that produces a reasonable size peak. When using a nitrogen phosphorus detector (NPD), the same will apply. When using an electron capture detector (ECD), the only range setting is x1. To ensure that the signal does not exceed 1 V, you should run your most concentrated sample at attenuation x64, then change the attenuation to produce a reasonable size peak. When using a thermal conductivity detector (TCD) the range or current setting also affects the output signal. Therefore, start at attenuation x64. As long as the signal does not exceed 1 V, you can amplify the signal by changing the attenuation. Matching Detector Signals with Your Integrator The following procedure should be followed if you are operating your detector near the minimal detectable quantity level. This will ensure that the integrator is not filtering the signal coming from the Clarus GC. The purpose of attenuation when an integrator is attached and configured is to assure that the GC output is above the noise level of the integrator. Normally, attenuation for an integrator need only be performed once. To obtain the most satisfactory results, it is recommended that attenuation be carried out under actual operating conditions prior to running your first sample. Valid attenuation values when an integrator is configured are 1, 2, 4, 8, 16, 32, and 64. The greater the attenuation, the smaller the degree of detector signal amplification. Attenuation of an integrator can be thought of as a two-step process: 1. Observe the integrator noise at an attenuation of 64: 149 Controlling the Clarus 400/480 GC Figure 34 An example of integrator noise. 2. Gradually decrease the attenuation (for example, to 16 or until the noise level increases): Figure 35 An example of detector noise. A table listing attenuation vs. the maximum detector signal producing a 1-V output to an integrator is provided in Chapter 8, “Practical Hints” In the Clarus 400/480 GC Hardware Guide.” To change an attenuation value: 1. Press [Atten] until the Integrator Attenuation screen appears: Int 1 Atten Initial 4 ¦ 4 2. Enter the new value, then press [Enter]. Note: Attenuation of detector signals may be changed during a GC run with a timed event. At the end of the GC run, the initial attenuation value is automatically restored. 150 Clarus 400/480 Software Guide Autozeroing a Detector Each configured detector is equipped with digital autozeroing capability. As long as Autozero is On, the system will autozero the detector to the offset specified during configuration (see Chapter 3, Initial Setup Procedures) whenever the system becomes READY or when a run is started. You can turn Autozero On or Off from the Autozero screen. To view the Autozero screen: ? Press [AutoZero]. A screen similar to the following appears: FID 1 A/Z Autozero 1.09 mV ¦ On The actual value of the detector signal is displayed on the top line. To manually autozero the detector: ? Press [->Set]. The screen displays "Zeroed" for two seconds. The output signal is set to the configured offset value for the selected output channel to which the detector signal is routed (see Chapter 3, “Initial Setup Procedures”). To turn off autozeroing for this detector: ? Press [Off/No 0] [Enter]. Autozeroing can be set or turned off during a GC run with a timed event. Note: When Autozero is Off, the output signal is never autozeroed. Building a Timed Events Table The [Events] parameter key controls the timed events table. Events may be added, deleted, and edited. Up to 32 timed events may be placed in the table. Each event consists of three entries: the time at which the event is to occur, the name of the event, and a value for that event. The [Events] key must be pressed for each new event to be added to the table. 151 Controlling the Clarus 400/480 GC The events that may be included and the parameter keys that must be pressed to insert the name of that event and its current value into the table are listed below: • Split vent flow with a capillary injector (CAP) • Turning valves 1 through 6 On or Off [Valve] • Changing the routing of the detector output [Output] • Changing FID or TCD range [Range] • Turning Autozero On or Off [AutoZero] • Attenuating the detector signal [Atten] • Holding the oven temperature program [Oven Prog] • Changing the carrier gas settings [Carrier Prog] Entering a Timed Event The example in this section assumes that a FID is in position 1 and that its output is going to an integrator. Each line of the timed events table contains three fields: Time, Event, and Value. Events with negative times occur in ascending order after the equilibration time and before the Clarus GC becomes ready. An event at 0.0 min occurs immediately upon starting a run. Events with positive times occur in ascending order after the run starts. The following procedure for completing a timed event line assumes that you are starting out with a blank timed events table. To enter a timed event: 1. Press [Events]. A blank line appears: Time ¦ Event Value 2. Enter the time into the run that you want the event to occur, for example, 1.00 min, then press [Enter]. The cursor moves to the Event field: 152 Clarus 400/480 Software Guide Time 1.00 Note: Event ¦ Value Permissible time entries are from –99.00 to 999.00 minutes. Events may be entered that are 0.01 minutes apart. 3. Press an appropriate parameter key, for example, [Range]: Time 1.00 Event Range 1 Value ¦ 20 Press [Range] a second time to select a second detector's setting. The name of the parameter and its current value are displayed. In the above case, Range 1 refers to the FID in position 1 and 20 is the current range value. The cursor moves to the Value field. 4. To change the value, type a new value, then press [Enter]. 153 Controlling the Clarus 400/480 GC Adding a Second Timed Event 1. To enter a new event, press [Events]. A new blank line appears. Time Event ¦ Value 2. Enter a time of 2.00 min. The screen changes to: Time 2.00 Event Value ¦ 3. Press an appropriate parameter key. For example, capillary injector (CAP), press [Valve]. The screen changes to: Time 2.00 Event Split1 Value ¦ ON Adding a Third Timed Event 1. To enter a new event, press [Events]. A new blank line appears. Time ¦ Event Value 2. Enter a time of 3.00 min. The screen changes to: Time 3.00 Event ¦ Value 3. Press an appropriate parameter key, for example, [Atten]. The screen changes to: 154 Clarus 400/480 Software Guide Time 3.00 Event Atten 1 Value ¦ 2048 Adding Additional Events You can add additional events up to a maximum of 32 using the previous procedure. Leaving the Timed Events Screen ? Press [Status Escape]. A screen similar to the following appears: Oven TEMP 1 75° ¦ 75° Displaying a Timed Events Table If you could display the timed event parameters that you just entered in tabular form, it would look like this: Time Event 1.00 2.00 3.00 Value Range 1 Split1 Atten 1 20 On 2048 Scrolling Through the Timed Events Table To scroll through the timed events “table”: 1. Press [Events]. A blank line appears: Time ¦ Event Value 2. Press [Enter]. If timed events values exist, the first line of the table is displayed: Time 1.00 Event Range 1 Value ¦ 20 155 Controlling the Clarus 400/480 GC Press [Enter] repeatedly to display each successive line of the table. Going Directly to a Line of the Timed Events Table To go directly to a specific line in the timed events table: 1. Press [Events]. A blank line appears. Time ¦ Event Value 2. Type the time of the event you want to display, for example, 3. The line for that time appears: Time 3.00 Event Atten 1 Value ¦ 2048 Editing a Timed Events Table To edit a timed events table: 1. Display the line you wish to edit. 2. Move the cursor to the field you want to change. For example, to change the time, type the new time and press [Enter]. 3. To change the event, press the appropriate parameter key. 4. To change the value, press the [→Set] key to move the cursor to the value fields, then type the new value, or press [On/Yes 1] or [Off/No 0], whichever is appropriate. Then press [Enter]. Deleting a Timed Event 1. Display an event. 2. Press [Delete]. 3. Press [Enter] to confirm or [CE] to cancel the delete. 156 Clarus 400/480 Software Guide Using a Timed Event to Hold the Oven Temperature Program CAUTION Use this feature only when you perform manual injection. If you use the oven "Hold" feature with the autosampler, it will prevent the Clarus GC from coming ready and therefore prevent it from injecting! Using a timed event to hold the oven temperature program will keep the GC in a "holding pattern" until you press [Run]. Typically use this feature in conjunction with the splitter valve by setting the split valve initially to OFF. This keeps the splitter valve closed (saving carrier gas) until the [Run] key is pressed. 1. Press [Valve]. The following screen displays: Valve 1 Off Initial 2. Press [Events]. A blank timed events screen appears: Time ¦ Event Value 3. Enter a time of –1.00. 4. Press [Oven], then press [Enter]. Time -1.00 Event Hold Value ¦ 5. Press [Events]. A new blank line appears. 6. Enter a time of –0.99. 7. Press [Valve]. The screen changes to: Time -0.99 Event Valve 1 Value ¦ 157 Controlling the Clarus 400/480 GC 8. Press [1] to set the value to On. If you could display the timed event table, it would look like this: Time Event ─1.00 Hold ─0.99 Valve 1 Value On At one minute before the GC becomes "ready" (–1.00), it will "Hold" at the current settings until you press the [Run] key. Then at 0.99 min before "ready," the split vent valve opens. Note: You must press the [RUN] key again, at the moment the injection is made, in order to start the run. 158 Clarus 400/480 Software Guide Method Utilities The software provides utilities for performing the following tasks: • Generating a new method • Setting up a stored method (making it active) • Copying a method • Deleting a method • Editing a stored method • Printing a method Procedures for performing the above tasks are given in the subsections that follow. To perform the above tasks you must first display the Method menu by pressing [Method]. Page 1 of the Method menu appears: Method 1 ¦ Setup Edit Active Copy > Method Menu – Page 1 Method 1 ¦ Gen Delete Active Print > Method Menu – Page 2 Generating a Method The Gen option on page 2 of the Method menu allows you to generate a new method, using default parameters as a starting point. To perform this task: 1. Display page 2 of the Method menu. Method 1 ¦ Gen Delete Active Print > 2. Select Gen. The screen changes to: Oven End: 999.0(Gen) TEMP 1 75° 159 Controlling the Clarus 400/480 GC Except for the top line, all parameter screens have the same appearance as those in the Active Method. Procedures for viewing and editing parameters are identical to those discussed above for the Active Method. 3. When you have completed entering the parameters, press [Status Escape]. The following menu appears: Method ¦ Save Generated Setup Discard Saving the Generated Method 1. To save the generated method as a Stored Method, select Save. The following screen appears: Save ¦ 2 Note: Gen 3 Method as # 4 5 The Active Method number does not appear. You cannot save a Generated Method as the Active Method. 2. Select the number by which you want to identify this method, then press [Enter]. The Status screen appears. If the method number you specified already exists, the following appears: Method # 2 Exists! ¦ Cancel Overwrite If you select Cancel, the method will not be saved and the following appears: Method ¦ Save Generated Setup Discard If you select Overwrite, the Status screen appears. Setting Up the Generated Method 1. To immediately set up the generated method as the Active Method, select Setup from the following menu: 160 Clarus 400/480 Software Guide Method ¦ Save Generated Setup Discard The following screen appears: Setup Gen Method as ¦ 1 Cancel The number that appears in the above menu is the method number that is active. 2. To complete the setup, press [Enter]. To cancel, select Cancel, then press [Enter]. Discarding the Generated Method 1. To delete the generated method, select Discard from the following menu: Method ¦ Save Setup Generated Discard 2. Press [Enter]. Setting Up a Stored Method To set up a method means to start using a Stored Method as the Active Method. To set up a method, perform the following steps: 1. Display page 1 of the Method menu. Method 1 ¦ Setup Edit Active Copy > 2. Select Setup. A menu displaying the numbers of all Stored Methods as well as the Active Method appears: Setup Method # ¦ 1 2 5 The cursor is positioned to the left of the method number that is active. 3. Select the number of the method to be set up, then press [Enter]. For example, if you select 2 and then press [Enter], the System Status screen appears displaying the method number that has been made active. For example, 161 Controlling the Clarus 400/480 GC Method 2 NOT RDY Ovn 75° Method 2 is now the Active Method. Copying a Method 1. Display page 1 of the Method menu. Method 1 ¦ Setup Edit Active Copy > 2. Select Copy. The screen changes to: Copy from Method # ¦ 1 2 4 5 This screen lists the numbers of all Stored Methods plus the Active Method number. The cursor is positioned in front of the method number that is active. 3. Select the Method # to be copied, then press [Enter]. For example, if you select 5, the following appears: Copy Method # 5 to # ¦ 2 3 4 Since you cannot copy a Stored Method to the Active Method, its number does not appear above. 4. Select the Method # to be replaced, then press [Enter]. Deleting a Stored Method 1. Display page 2 of the Method Menu. Method 1 ¦ Gen Delete Active Print > 2. Select Delete. A screen displaying the Stored Method numbers is seen. The Active Method and Stored Methods specified in an autosampler program (see Chapter 7, "Controlling the Autosampler") cannot be deleted. Their numbers are not displayed: 162 Clarus 400/480 Software Guide Delete Method # ¦ 2 3 4 5 3. Select the Method # to be deleted. The following screen appears: Delete Method # 3 ? ¦ Cancel Delete 4. Select an appropriate option, then press [Enter]. Page 1 of the Method menu appears. Editing a Stored Method When you edit a Stored Method, the changed parameters do not take effect until that method is made active. To edit a Stored Method: 1. Display page 1 of the Method menu: Method 1 ¦ Setup Edit Active Copy > 2. Select Edit, then press [Enter]. A menu similar to the following appears: Edit Method # ¦ 2 4 5 The Active Method number does not appear. Only Stored Methods have their numbers displayed. In the above example, the Active Method is Method #1. Method #3 has not been stored. 3. Select the number of the Stored Method to be edited, for example 4, then press [Enter]. The parameters that now appear when you press a parameter key are those of the selected Stored Method. The number of the method being edited appears on the right side of each parameter screen. For example: TCD 2 Temperature (# 4) ¦ 200° 4. After editing is complete, press [Status Escape]. The following appears: 163 Controlling the Clarus 400/480 GC Method # 4 Edited ¦ Save Abandon 5. Select the appropriate option, then press [Enter]. Abandon discards the edit and the method is not changed. Printing a Method Note: A printer must be attached and configured (see “Configure a Printer” in Chapter 4). 1. Display page 2 of the Method menu. 2. Select Print, then press [Enter]. The following appears: Print Method # ¦ 1 2 3 4 5 3. Select the method # to be printed, then press [Enter]. 164 Controlling the Autosampler 7 166 Clarus 400/480 Software Guide Overview Notes: 1. The autosampler will not respond to commands if the autosampler door is opened. 2. Only sample vials and syringes distributed by PerkinElmer should be used with the Clarus GC. 3. Syringe plungers are not interchangeable from syringe to syringe. The autosampler contains three basic parts: a syringe tower, a carousel, and a sample tray (see following two figures). The syringe tower can contain either a 0.5-, 5.0-, or 50.0-μL syringe. The sample tray contains positions for eighty-two 2-mL sample vials. The turntable contains one priority sample vial, four 4-mL waste vials, and four 4-mL wash vials. Syringe Tower Figure 36 Syringe tower. 167 Controlling the Autosampler Autosampler Trays and Carousel The Clarus 400 GC can use only the 82-vial standard tray or the 82-vial tall tray. The Clarus 480 GC is designed to use the large capacity 108-vial tray for standard vials or the 108-vial tray for tall vials. There is also an 82-vial Thermostatting Tray Kit available for use with the Clarus 400 GC and Clarus 480 GC. The Standard vials are recommended and supplied by PerkinElmer. The Tall vials refer to those vials not purchased from PerkinElmer which are slightly taller than the Standard vials. Figure 37. 82-Vial sample tray and carousel. 168 Clarus 400/480 Software Guide 82-Vial Standard Tray Clarus GC Model Tray Capacity of 2 mL Sample Vials 108-Vial Standard Tray Vial Height Number of 4 mL Wash Vials 108-Vial Tall Tray and Carousel (for non-PerkinElmer vials) Number of 4 mL Waste Vials Number of 2 mL Priority Vials 480 only 108 Standard 4 4 1 480 only 108 Tall 4 4 1 400 only 82 Standard 4 4 1 400 only 82 Tall 4 4 1 4 4 1 With the Tray Thermostatting Accessory Kit 400/480 82 Standard 169 Controlling the Autosampler The autosampler can be configured to operate in one of two modes, Single- or MultiProgram. Single-Program Mode – In this mode, the autosampler runs a single autosampler program that specifies which injector is to be used, the size of the injection, and the number of injections per vial. Samples are injected sequentially starting with the first occupied vial position. The GC is controlled by the parameters in the Active Method. Multi-Program Mode – In this mode, the autosampler runs two programs consecutively. Each program specifies: the method to be used (each program can use a different method if desired), which injector to use, the size of the injection, the number of injections per vial, and the starting and ending vial numbers. As each program is run, the system sets up the specified method as the Active Method. While running in this mode, the autosampler attempts at least one injection from each vial in the specified ranges. The remainder of this chapter includes the following procedures and topics: Note: Setting Up Syringe Wash Parameters Setting Injection Mode Parameters Running Samples in Single Program Running Samples in Multi Program Other Autosampler Tasks The autosampler tray is keyed to fit correctly only in one direction. When installed properly, º the tray is recessed slightly around the entire Clarus GC top. If installed 180 out of position, the tray will be angled (not lying flat) across the top of the instrument and will not allow the tower to pass over it. 170 Clarus 400/480 Software Guide Syringe Wash Parameters Syringe Wash parameters are common to both the Single- and Multi-program modes. In the case of Multi-Program Mode, the parameters apply to both programs. It is suggested that you set up these parameters prior to starting the autosampler. Enter the syringe wash parameters on the Syringe Wash screen. To display the syringe wash screen: 1. Press [Auto]. A/S STOPPED ¦ Prg Ctrl START > 2. Select Ctrl, then press [Enter]. Edit Syringe Control ¦ Washes Mode 3. Select Washes, then press [Enter]. The Syringe Wash screen appears: Pre Pump Post ¦2 6 2 Descriptions of the parameters on the Syringe Wash screen: Pre the number of times the syringe is filled with sample and emptied to a waste vial before a sample is acquired for injection. The default is 2. Permissible entries are 0 to 15. After entering a value, press [->Set]. Pump the number of times the syringe is repeatedly filled with sample before a sample is acquired for injection (typically used to eliminate bubbles). The default is 6. Permissible entries are 0 to 15. After entering a value, press [->Set]. Post the number of times the syringe is filled with solvent and emptied to waste after sample injection. The first half of these washes is taken from solvent vial #1 or #3, the second half from solvent vial #2 or #4. This operation is performed to clean the syringe between samples. The Default is 2. Permissible entries are 0 to 15. 171 Controlling the Autosampler Injection Mode Parameters Injection Mode parameters are common to both the Single- and Multi-Program Modes. In the case of a Multi-Program Mode, the parameters apply to both programs. It is suggested that you set up these parameters prior to starting the autosampler. Select the Injection Mode on the Injection Mode screen. To display the Injection Mode screen: 1. Press [Auto]. A/S STOPPED ¦Prg Ctrl START > 2. Select Ctrl, then press [Enter]. Edit Syringe Control ¦Washes Mode 3. Select Mode, then press [Enter]. The Injection Mode screen appears: Edit Injector Mode Fast¦Normal Slow Description of the settings the Injection Mode screen: Fast – the injection takes about 300 ms. Note: The "Fast" injection speed is not available when a 50.0-μL syringe is installed. Do not use the "Fast" mode with the 0.47-mm O.D. needle. CAUTION Normal – the injection takes about 1 s. Slow – injection takes about 7.5 s. Select this option if you have installed a wide-bore capillary column in the packed injector and are doing HOT on-column injections. 172 Clarus 400/480 Software Guide CAUTION For on-column injection, the autosampler must be equipped with the 0.47mm O.D. needle. 173 Controlling the Autosampler Running Samples in Single-Program Mode Before running samples in the single-program, make certain that: A column and a syringe are installed. The carrier gases and detectors are set up. In the case of an FID that the flame has been ignited. The zone temperatures have been specified in the Active Method. The wash vials have been filled with solvent. The sample vials have been placed in the sample tray. The following steps summarize how to run samples in Single-Program Mode: 1. Configure for Single-Program Mode operation. 2. Enter Single-Program Mode parameters. 3. Set up a method. 4. Start the autosampler. 1. Configure for Single-Program Mode 1. Press [System] [Enter] [Enter]. The Automation Configure screen appears: Automation Configure Single Multi ¦ Off 2. Select Single, then press [Enter]. A/S Syringe Config ¦0.5μL 5.0μL 50.0μL 3. Select the syringe size installed, then press [Enter]. The following screen appears: Auto Program Config Auto Resume ¦ Off 174 Clarus 400/480 Software Guide Recovering from a Power Failure The previous screen provides the option for an autosampler program to automatically resume where it left off should a power failure occur. In addition, you can select a specific method. To select the Auto Resume option: Auto Program Auto Resume Config ¦Off 1. Press [On/Yes 1], then press [Enter]. The following screen appears: PowerUp Meth Config ¦ Auto 1 2 3 4 5 2. Select Auto or a specific method number, then press [Enter]. If you select Auto, then upon powerup, the Clarus GC will set up the method that was running when the power was lost and run it once without injecting a sample. The automation sequence that was interrupted is resumed. If you select a specific method (1-5), then upon powerup, the Clarus GC will set up that method and run it once without injecting a sample. The automation sequence that was interrupted is resumed. 3. Press [Status Escape]. 2. Enter Single-Program Mode Parameters 1. Press [Auto]. Page 1 of the 2-page Autosampler Menu appears: A/S STOPPED ¦ Prg Ctrl START > 2. Press [Enter]. The following screen appears: Injector μL Inj/Vial 1.0 1 ¦1 175 Controlling the Autosampler 3. Enter the injector # to be used (for example, 1 for position 1 or 2 for position 2), then press [->Set]. The cursor moves to L. Injector μL Inj/Vial 1 ¦1.0 1 If a 0.5- μ L syringe has been configured, you may enter a volume from 0.0 to 0.5 μ L in steps of 0.1 μ L. If a 5- μ L syringe has been configured, you may enter a volume from 0.0 to 5.0 μ L in steps of 0.5 μ L. If a 50- μ L syringe has been configured, you may enter a volume from 0.0 to 50.0 μ L in steps of 5.0 μ L. 4. Enter the volume to be injected, then press [->Set]. Injector μL Inj/Vial 1 1.0 ¦ 1 The cursor moves to Inj/Vial. 5. Enter the # of injections per vial (1 through 15), then press [Status Escape]. 176 Clarus 400/480 Software Guide 3. Set Up a Method If you want to run the Clarus GC under the control of a method other than the current Active Method, follow this procedure. Otherwise skip to step 4 (Start the Autosampler). 1. Press [Method] [Enter]. If the Active Method is Method # 1, a screen similar to the following appears: Setup Method # ¦1 2 3 4 5 The above example assumes that you have created and saved five methods. 2. Select the desired method #, then press [Enter]. 3. Press [Auto] to display the Autosampler Menu. A/S STOPPED ¦ Prg Ctrl START > 4. Start the Autosampler With page 1 of the Autosampler Menu on the screen: A/S STOPPED ¦ Prg Ctrl START > Select START, then press [Enter]. The autosampler starts and a screen similar to the following appears: A/S V01 Inj01 ▓ Prg Ctrl Paus STOP > The top line displays the autosampler status, namely: The vial number being injected (V01). The injection number (Inj01). 177 Controlling the Autosampler Running Samples in Multi-Program Mode Before running samples in the Multi-Program mode, make certain that: A column and a syringe are installed. The carrier gases and detectors are set up. In the case of an FID, that the flame has been ignited. The zone temperatures have been specified in the Active Method. The wash vials have been filled with solvent. The sample vials have been placed in the sample tray. The following steps summarize how to run samples in Multi-Program Mode: 1. Configure for Multi-Program Mode operation. 2. Enter program 1 parameters. 3. Enter program 2 parameters. 4. Start the autosampler. 1. Configure for Multi-Program Mode 1. Press [System] [Enter] [Enter]. The following screen appears: Automation Configure Single Multi ¦ Off 2. Select Multi, then press [Enter]. The following appears: A/S Syringe Config ¦ 0.5μL 5.0μL 50.0μL 3. Select the syringe size installed, then press [Enter]. The following screen appears: 178 Clarus 400/480 Software Guide Auto Program Auto Resume Config ¦Off Recovering from a Power Failure The previous screen provides the option for an autosampler program to automatically resume where it left off should a power failure occur. To select the Auto Resume option: Auto Program Auto Resume Config ¦ Off 1. Press [On/Yes 1], then press [Enter]. 2. Enter Program 1 Parameters 1. Press [Auto]. Page 1 of the 2-page Autosampler menu appears: A/S ¦ Prg STOPPED Ctrl START > 2. Press [Enter]. The following screen appears: Edit Program # 2 ¦1 3. Press [Enter]. The following screen appears: Prog Meth Start Stop 1 ¦ 1 01 82 > 4. Type the # of the method to be used [for example, 0 (Off) through 5], then press [Enter] [->Set]. Note: To select a method in this screen, you must have previously saved the method. 179 Controlling the Autosampler Note: Entering a method number of “0” (Off) disables the program. The cursor moves to Start. Prog Meth Start Stop 1 1 ¦ 01 82 > 5. Type the starting Vial # (1 through 82), then press [Enter] [->Set]. You can enter vial numbers that wrap around. For example, you can start at vial 75 and end at vial 21. The cursor moves to Stop. Prog Meth Start Stop 1 1 01 ¦ 82 > 6. Type the last Vial # for program 1, then press [Enter] [->Set]. The following menu appears: Prog Inj μL Inj/Vial 1 ¦ 1 1.0 1 > 7. Type the injector # to be used (injector 1 or 2), then press [->Set]. The cursor moves to μL. Prog Inj μL Inj/Vial 1 1 ¦ 1.0 1 > If a 0.5- μL syringe has been configured, you may enter a volume from 0.0 to 0.5 μL in steps of 0.1 μL. If a 5- μL syringe has been configured, you may enter a volume from 0.0 to 5.0 μL in steps of 0.5 μL. If a 50- μL syringe has been configured, you may enter a volume from 0.0 to 50.0 μL in steps of 5.0 μL. 8. Type the volume to be injected, then press [Enter] [->Set]. The cursor moves to Inj/Vial. 180 Clarus 400/480 Software Guide Prog Inj μL Inj/Vial 1 1 1.0 ¦ 1 > 9. Type the # of injections per vial (for example, 1 - 15), then press [Status Escape] [Status Escape]. The following screen appears: A/S STOPPED ¦ Prg Ctrl START > 3. Enter Program 2 Parameters With the Autosampler menu on the screen: 1. Press [Enter]. The following appears: Edit Program # 2 ¦1 2. Select 2, then press [Enter]. Prog Meth Start Stop 2 ¦ Off 01 82 > Enter parameters using the procedures in the previous section. A method of "Off" means that the program will not be executed. 4. Start the Autosampler 1. Press [Auto]. Page 1 of the 2-page Autosampler menu appears: A/S ¦ Prg Ctrl STOPPED START > 2. Select START, then press [Enter]. The run starts and the following screen appears: 181 Controlling the Autosampler A/S Prog1 V01 Inj01 ¦ Prg Ctrl Paus STOP> The top line displays the autosampler status, namely: 182 The program # being run (Prog1). The vial number being injected (V01). The injection number (Inj01). Clarus 400/480 Software Guide Other Autosampler Tasks Autosampler tasks include the following: Using solvent pre-washes. Running viscous samples. Cleaning the syringe. Printing autosampler program(s) or the autosampler log. Pausing and resuming an autosampler run. Stopping or parking the autosampler. Inserting a priority sample. Procedures for performing these tasks are described below. Using Solvent Pre-Washes Pre-washes refers to the number of solvent washes you want the system to perform prior to the pre-injection sample washes. Acceptable values are 0, 1 or 2. Pre-washes occur only at the beginning of an autosampler program. To specify the number of pre-washes desired: 1. Press [Auto]. A/S STOPPED ¦Prg Ctrl Start > 2. Select Ctrl, then press [Enter]. Edit Syringe Control ¦ Washes Mode 3. Select Washes, then press [Enter]. Pre Pump Post ¦2 6 2 > 4. Display the second page of this menu. Solv Visc ¦0 0 183 Controlling the Autosampler 5. Select Solv, then press [Enter]. 6. Type 0, 1, or 2 then press [Enter]. Running Viscous Samples The Clarus GC allows you to vary the length of time the plunger pauses at the top-of-stroke when acquiring samples. In addition, the plunger speed also slows down during injection. The more viscous the sample, the higher you should set this value. To optimize reproducibility you should experiment with different values. The plunger speed during sample acquisition and injection will vary with the viscosity of the sample. To find the optimum setting for the sample being analyzed, you should experiment with various syringe settings. To display the appropriate screen: 1. Press [Auto]. A/S ¦ Prg STOPPED Ctrl Start > 2. Select Ctrl, then press [Enter]. Edit Syringe Control ¦ Washes Mode 3. Select Washes, then press [Enter]. Pre Pump Post ¦2 6 2 > 4. Display the second page of this menu. ¦ Solv Visc 0 0 > 5. Select Visc. 6. Enter a value between 1 and 15. This value is the number of seconds the plunger pauses at the top-of-stroke during sample acquisition. Note: You can obtain improved precision with viscous samples by using the 0.5-mL syringe and septa in the waste/wash vials in place of the diffusion caps. 184 Clarus 400/480 Software Guide Cleaning the Syringe 1. To display page 2 of the Autosampler menu, press [Auto] [Auto]. A/S STOPPED ¦ Park Clean Print > Note: The Clean option is only available when the autosampler has stopped. 2. Select Clean, then press [Enter]. The following appears: A/S Cleaning Syringe ¦ Prg Ctrl STOP The system performs the number of solvent washes specified in the Post parameter of the Syringe Wash screen shown below: Pre ¦2 Pump Post 6 2 In the above screen, the system will perform 2 solvent washes. Cleaning the 5-L and 50-L Syringe Plungers The 5-μL and 50-μL syringe plungers should be cleaned regularly, after approximately 500 injections, since insolubles can build up and cause friction. 185 Controlling the Autosampler To clean the syringe plunger: 1. Remove the syringe using the procedure in the preceding section. 2. Remove the plunger from the syringe barrel. 3. Wipe the plunger with a tissue soaked in an appropriate solvent. 4. Replace the plunger. 5. Pull and expel the same solvent through the barrel several times. 6. Replace the syringe using the procedure in the preceding section. Note: Only syringes distributed by PerkinElmer should be used with the Clarus GC. Plungers are not interchangeable from syringe to syringe. Printing If a printer is connected and configured, you can print the contents of an autosampler program or programs, or an Automation Log. 1. Select the Print option from page 2 of the Autosampler menu by pressing [Auto] [Auto]. A/S STOPPED ¦ Park Clean Print > 2. Select Print, then press [Enter]. The following menu appears: Print Automation ¦ Programs Log 3. To print the autosampler programs, select Programs and then press [Enter]. 4. To print the autosampler log, select Log and then press [Enter] to display the following menu: Print Automation Log ¦ No Once Always 186 Select No to stop printing the Log after each autosampler program. Select Once to print the current Log. Clarus 400/480 Software Guide Select Always to automatically print the Log after all programs have been completed, or upon stopping the autosampler. PerkinElmer Clarus 400 GC Automation Log Method: 5 #/Vial: 3 Inlet: 1 uL 1.0 Vial # Injections 1 2 3 0 Status ok No vial Figure 38 Example of an Automation Log. Pausing and Resuming an Autosampler Program 1. Press [Auto]. A/S Prog1 V01 Inj01 ¦ Prg Ctrl Paus STOP> Paus suspends the autosampler program; an injection in process is first completed before the program is suspended. While the autosampler is paused, you can edit an autosampler program (select Prg), or change the Syringe Parameters (select Ctrl). 2. To pause an autosampler run, select Paus, then press [Enter]. The following screen appears: A/S Prog1 V01 Inj01 ¦ Prg Ctrl Resm STOP> Paus has been replaced by Resm (resume). 3. To resume a paused autosampler program, select Resm, then press [Enter]. Stopping the Autosampler 1. Press [Auto]. 187 Controlling the Autosampler A/S Prog1 V01 Inj01 ¦ Prg Ctrl Paus STOP> 2. To stop the autosampler, select STOP. The autosampler stops immediately and the syringe is withdrawn. Parking the Autosampler Tower Select the Park option at any time from page 2 of the Autosampler screen by pressing [Auto] [Auto]. A/S STOPPED ¦ Park Clean Print > The autosampler tower must be parked in order to change the syringe. Refer to the Maintenance chapter in the Clarus 400/480 GC Hardware Guide, for instructions on changing the syringe. If you select this option during an injection sequence, the autosampler will move to the Park position after the current injection is made. Note: If the syringe is directly over an injector, you should move it by selecting Park from the above menu. Inserting a Priority Sample This option instructs the autosampler to interrupt the vial injection sequence and inject a "Priority" vial that has been placed in the "Priority" position of the turntable. The priority vial will be injected after completion of the current run. After the priority vial has been injected (in accordance with the current program parameters), and the priority run completed, the program continues with the next injection in sequence. Note: Priority can only be selected when the Autosampler Program is active. To inject a priority sample, while automation is running or paused: 1. Press [Auto] [Auto]. Page 2 of the Autosampler Status screen appears. A/S Prog1 V01 Inj01 ¦ Park Prior Print > 188 Clarus 400/480 Software Guide 2. Select Prior, then press [Enter]. Priority Injections Remaining ¦0 3. Enter the number of priority injections (0 – 15). As the injections occur, the counter decreases. During the injection of a priority vial, the top line of the above status screen changes to: A/S Prog1 Pri Inj01 ¦Prg Ctrl Paus STOP> ... and the System Status screen contains PRI to indicate that a priority vial is being injected. For example, Method 1 PRI READY 75º 189 Controlling the Autosampler About Waste and Wash Vials The Autosampler software has been optimized to use waste vials and solvent wash vials to minimize contamination of the syringe needle. Septa are available for the waste vials and solvent wash vials by ordering P/N N930-2780. We recommend using these septa in place of the diffuser caps when you are using: Very viscous samples (to wipe the sample off the outside of the syringe needle). Toxic solvents and samples. Very volatile solvents. Single-Program Mode Waste Vials When operating in the Single-Program Mode, the sample pre-washes are emptied into waste vial #1 and #3 (alternating from one injection to the next). The solvent post-washes are emptied into waste vial #2 and #4 (alternating from one injection to the next). Wash Vials When using solvent washes, injection 1 uses solvent from solvent wash vial #1, injection 2 uses solvent from wash vial #2, injection 3 uses solvent from wash vial #3, injection 4 uses solvent from wash vial #4, injection 5 uses solvent from wash vial #1, etc. Multi-Program Mode Waste Vials When operating in the Multi-Program Mode, the sample pre-washes are emptied into waste vial #1 for program 1 and waste vial #3 for program 2. The solvent post-washes are emptied into waste vial #2 for program 1 and #4 for program 2. Wash Vials Program 1 splits between solvent wash vials #1 and #2. For example, if four washes are required, two will be taken from vial #1, and two will be taken from vial #2. 190 Clarus 400/480 Software Guide Program 2 splits between solvent wash vials #3 and #4. For example, if five washes are required, three will be taken from vial #3, and two will be taken from vial #4. About Sample Vials Use 2-mL vials with the autosampler (P/N N9301385, 144 per box). These are crimp-top vials. The vials and crimp caps with septa (P/N 00092205, 1000 per box) are available through PerkinElmer’s catalog service (in the U.S., call: 1-800-762-4000). The minimum volume of sample required in the 2-mL vial is 0.35 mL or 350 L. You should fill the vial when running multiple injections per vial. A mini-vial insert is available for laboratories with small sample volume requirements. This insert fits into the standard 2-mL vial and requires a minimum volume of 5 L of sample. These inserts are available through PerkinElmer’s catalog service. Note: 1. When using mini-vials, it is not recommended to use pumps to acquire samples. This assures that the sample will not be diluted by residual solvent in the syringe. 2. Only PerkinElmer vials should be used with the Clarus 400 GC. 3. Adjust the crimper so that it does not deform the vial cap and septum, but crimps the vial cap tight enough so that you cannot turn the cap. An improperly adjusted crimper cam cause the autosampler to malfunction. 191 Controlling the Autosampler Using a TCD with the Autosampler When using a TCD at high sensitivity with a GSV or the autosampler, a minor baseline upset may occur at the time of injection. If the signal goes below zero, incorporate a timed event Autozero to bring the signal back to zero before the peaks of interest elute. Observe the initial chromatogram to determine the proper time for the timed event. Available Syringes The following syringes are available for the Clarus 400/480 GC: Syringe Part Number 5-μL (0.63 mm O.D.) Teflon-tipped plunger (Std) N6101390 0.5- μ L (0.63 mm O.D.) N6101252 0.5- μ L (0.47 mm O.D.) N6101253 5- μ L (0.63 mm O.D.) N6101251 5- μ L (0.47 mm O.D.) N6101380 50- μ L (0.63 mm O.D.) N6101760 192 Background Compensation 8 194 Clarus 400/480 Software Guide Overview Background compensation is a routine that automatically subtracts a stored baseline profile from the signal generated during a GC run. Before background compensation can be applied to a detector output signal, the baseline profile must be calibrated. The [Background] key controls both calibration and compensation. Calibration involves running a blank using your temperature program. Once run, the background profile is stored. This profile is overwritten if calibration is rerun, thus only the most recent profile is used for compensation. One background profile is stored for each detector. Calibration and compensation can be applied independently to each detector output signal. Note: The calibration run time must be greater than 2 minutes. 195 Background Compensation Calibrating a Baseline Profile Before starting a calibration run, make certain that: Note: All gas controls have been set. The system is READY. The column is well conditioned and clean. The Active Method contains at least a one-step Oven Temperature program. Calibration and Compensation will not work for an isothermal method. To calibrate a baseline profile: 1. Press [Background]. Background 1 Off ¦ On Calibrate If a background profile has never been calibrated, the screen appears as follows: Background 1 Calibrate Off 2. Select Cal, then press [Enter]. The Background Calibration Menu for detector 1 appears. Calibrate B/G 1 ¦ Off Once Multiple To display the Calibration Menu for detector 2, press [Background] [Background]. Calibration Menu Options Once – The background profile will be calibrated once and stored. This profile is applied automatically to all manual or autosampler runs when you subsequently turn the background compensation On. 196 Clarus 400/480 Software Guide Multi – The system runs the calibration method over and over again until you turn off calibration in the Calibration Menu. You may wish to use this option, for example, to condition a column overnight. Note: The system stores only the most recent calibrated background profile. Off – Select this option to turn calibration off. 3. Select "Once" or "Multiple," then press [Enter]. A screen similar to the following appears. Background 1 Off ¦ Off Calibrate 4. Then press [Status Escape]. When equilibration is complete, the System Status screen appears. For example, B/G Cal READY 75º 5. Press [RUN]. The system runs the oven temperature program once or multiple times and stores the baseline profile. In Multi, press [Run] to initiate the start of automatic cycling. 197 Background Compensation Turning Background Compensation On To apply background compensation to all subsequent manual or autosampler runs: 1. Display the appropriate Background menu. For example, Background 1 Off ¦ On Calibrate 2. Press [Enter] to turn the background on. 3. Press [Status Escape]. Now every time a GC run is made, the calibrated and stored baseline profile will be subtracted. Turning Background Compensation Off 1. Display the appropriate Background menu. For example, Background 1 On ¦ Off Calibrate 2. Press [Enter] to turn the background off. 3. Press [Status Escape]. 198 System Utilities 9 Clarus 400/480 Software Guide Overview The software contains utilities that enable you to: Note: • Use the built-in stopwatch. • Configure the Clarus GC. • Calibrate the optional flow readout. • Print the run log. • Print the system configuration. • Lock and unlock the keyboard. • Calibrate the oven temperature. • Deconfigure and configure injectors. • Deconfigure and configure detectors. As you run this instrument you will see software functions on the display that are not supported by the Clarus 400/480 GC. Please ignore these functions and continue with your analysis. You access these utilities from the System Control menu. To display the System Control menu, press [System]. The first page of the two page System Control menu appears. System Control ¦ Confg Lock > System Control Stpwtch Extrn Prnt > 201 System Utilities Using the Built-in Stopwatch The software includes a stopwatch function that automatically calculates and displays the carrier gas flow. To use the stopwatch with a soap bubble flowmeter: 1. Press [System]. The first page of the System Control menu appears: System Control ¦ Confg Lock > 2. Press [System] again. The second page of the System Control menu appears: System Control ¦ Stpwtch Extrn Prnt> 3. Press [Enter]. The Stopwatch screen appears: Stopwatch 0.00 m Flow Vol ¦ 1 4. Enter the volume of the flowmeter you are using. For example, change the default to 10 mL by typing [1] [0], then pressing [Enter]. The screen changes to: Stopwatch 0.00 m Flow Vol ¦ 10 Start the Stopwatch 5. When the bubble reaches the first graduation mark, press [Enter]. This starts the stopwatch. The elapsed time and calculated flow appear on the screen and are continuously updated. For example, 202 Clarus 400/480 Software Guide Stopwatch 0.50 m Flow 2.0 Vol ¦ 10 Stop the Stopwatch 6. When the bubble reaches the second graduation mark, press [Enter]. The system freezes, calculates, and displays the flow at that point. For example, Stopwatch 2.50 m Flow 4.0 Vol ¦ 10 Reset the Stopwatch 7. Press [CE]. Note: The Stopwatch is a lap counter. As it runs, the time and flow are displayed on the screen. By pressing [Enter], you can freeze this display without stopping the Stopwatch from counting. This allows you to read the carrier gas flow for a specific point in time. When you press [Enter] a second time, the display is updated to the current time and flow and continues to reflect this information until you stop it again. 203 System Utilities Configuring the Clarus GC Your Clarus GC has been configured at the factory to correctly reflect the installed injectors and detectors. However, there are operational requirements that you must configure before using your Clarus GC. Entering the Configuration Mode 1. Press [System]. The first page of the two page System Control screen appears. If you want to display additional System Control selections as shown in the screen on the right, press [->Set] three times. System Control ¦ Confg PPC Lock > System Control Stpwtch Extern > 2. If necessary, press [->Set] to move the cursor to the left of Confg (as shown above), then press [Enter] to enter the Configuration mode. If the autosampler is installed, the following screen appears: If the autosampler is not installed, the following screen appears: Automation Configure None ¦ Autosamp Oven Maximum Config Temp Limit 450 º Displaying Configuration Menus Once in the Configuration Mode, you can scroll through the menus by repeatedly pressing [Enter]. When viewing the last configuration menu, pressing [Enter] returns you to the beginning of the configuration mode by redisplaying the first configuration menu. The total number of configuration menus that appear depend on the hardware installed. To familiarize yourself with the configuration menus, scroll through all of the menus by repeatedly pressing [Enter]. Once familiar with the overall configuration of your Clarus GC, you can go directly to most configuration menus by first entering the configuration mode (by pressing [System] [Enter]), then pressing the appropriate key(s) as shown in the following table: 204 Clarus 400/480 Software Guide Configuration Menus Table To display a screen containing the following information: First press [System] [Enter] then press following key(s): Oven Maximum Temp Limit Setting [Oven Prog] Oven Temp Calibration [Oven Prog] [Enter] Oven Equilibration Time [Time] Sleep Time [Time] [Time] Heating Delay Configuration [Time] [Time] [Time] Time of Day Clock [Time] [Time] [Time] [Time] Start Time [Time] [Time] [Time] [Time] [Time] Injector Type [Inject Prog] Detector Settings [Detect Control] Output to a recorder/integrator [Output] Output Offset [Auto Zero] Autosampler Mode [Auto] For additional configuration information, refer to Chapter 4, Initial Setup Procedures. 205 System Utilities Calibrating the Flow Readout Using Manual Pneumatics It is only necessary to recalibrate the optional flow readout using manual pneumatics if you have replaced the 0 to 100 mL/min flow element. If you are using a carrier gas other than helium, you do not have to recalibrate. However, you must define the carrier gas on the screen. If you do wish to recalibrate, use the procedure which follows. The optional flow readout comes with a 0 to 100 mL/min flow element. If the optional flow readout has been installed, it will have been calibrated at the factory using helium as the carrier gas. Perform the following procedure if you have installed the 0 to 20 mL/min flow element. Note: The flow controller is calibrated at 90 psig inlet. CAUTION At the moment the Clarus GC is turned on, the oven, injector(s), and detector(s) begin to heat up rapidly. To avoid injury while installing a column, all heaters should be turned off and their respective zones allowed to cool before touching the injector septum caps or any of the fittings inside the oven. This example uses a packed column. Before proceeding, determine whether the packed column is in position 1 or 2 using the procedure previously described. 1. Open the oven door. 2. Turn on the Clarus GC, if it is not already on, and wait for the following screen to appear: OVEN DOOR OPEN Press CE to Continue 3. Press [CE]. A screen similar to the following appears: Method 1 Ovn 206 OVN OFF ¦ 55° Clarus 400/480 Software Guide Notice that as the oven cools down, the actual temperature is continuously updated on the bottom line. 4. Wait for the oven fan to turn off. The oven fan automatically turns off when the oven temperature drops to 40 ºC. 5. Connect a soap bubble flowmeter to the packed injector fitting inside the oven. To minimize the possibility of melting the tubing, we recommended using Tygon tubing to make the connection. Note: The flow of carrier gas through a packed injector is controlled by the flow control knob on the pneumatics control panel (see the following figure). Packed Injector Fitting Figure 39 A packed injector fitting. 6. Turn on the carrier gas at the tank and adjust the line pressure to 90 psig. (Adjust the inlet pressure to 45 psig if you are using hydrogen as the carrier gas.) 207 System Utilities 7. Turn the flow control knob fully clockwise until it is completely closed. 8. Press [System] [System] [Enter]. The Stopwatch screen appears: Stopwatch Flow 0.00 min Vol ¦ 1 9. Measure the flow rate. Ideally, it should be zero, but some flow controllers may produce a small flow when turned off. 10. Press [CE] to reset the stopwatch. 11. Press [System] [Enter] to enter the configuration mode. Using the [Carrier Prog] key, select the appropriate screen. Gas Display 2 Config None kPa psig ¦ Flow 12. Press the [->Set] key to move the cursor to Flow, if it is not already there. 13. Press [Enter] A screen similar to the following appears: Carrier Gas 2 Config Calibrate Flow ? ¦ No 14. Press [On/Yes 1]. The screen changes to: Carrier Gas 2 Config Calibrate Flow ? ¦ Yes 15. Press [Enter]. The following screen appears: Carrier Gas ¦ He N2 H2 Config Ar/CH4 16. Select the carrier gas you are using, then press [Enter]. 208 Clarus 400/480 Software Guide The following screen appears: Calib. ¦ LO=0 Flow 2 HI=100 He 17. Type the flow value measured in step 9, then press [Enter]. 18. Turn the flow control knob counterclockwise to start the carrier gas flowing. 19. Measure and adjust the flow to one of the following: • If a 0 to 100 mL/min flow element is installed: 100 ±10 mL/min • If a 0 to 20 mL/min flow element is installed: 20 ±2 mL/min 20. Repeat steps 11 through 19. The following screen appears: Calib. ¦ LO=0 Note: Flow 2 HI=100 He The element symbol on the above screen is that for the carrier gas selected in step 16. 21. Select HI, then press [Enter]. Calib. LO=0 Flow 2 He ¦ HI=100 22. Type the flow just measured, then press [Enter] [Status Escape]. 209 System Utilities Printing the Run Log To print the run log: 1. Press [System]. System Control ¦ Confg PPC Lock > System Control ¦ Stpwtch Extrn Prnt> 2. Select Prnt, then press [Enter]. Print ¦ Confg System Runlog 3. Select Runlog, then press [Enter]. Print System ¦ No Once Always 210 • Selecting Once prints the most recent run log. • Selecting Always prints the run log after each run is terminated. • Selecting No cancels Always. Clarus 400/480 Software Guide Printing the System Configuration To print the system configuration: 1. Press [System]. System Control ¦ Confg PPC Lock > System Control ¦ Stpwtch Extrn Prnt> 2. Select Prnt, then press [Enter]. Print ¦ Confg System Runlog 3. Select Confg, then press [Enter]. The system configuration will be printed. 211 System Utilities Locking and Unlocking the Keyboard To lock or unlock the keyboard: 1. Press [System]. System Control ¦ Confg PPC Lock > System Control ¦ Stpwtch Extrn Prnt> 2. Select Lock, then press [Enter]. The following screen appears: Lock Keyboard Enter Code ¦ 3. Enter a 0 to 4 digit code, then press [Enter]. This code (if entered) must be entered again to unlock the keyboard. If the keyboard is already locked, selecting Lock from the System Control menu displays the following: Lock Keyboard Enter Code ¦ To unlock the keyboard, enter the code, then press [Enter]. Note: When the keyboard is locked, the function and parameter keys are read-only. Methods and configuration may be displayed but not altered. If you forget the code, the instrument must be turned off and then on again to free the keyboard. If external computer control is activated, the keyboard is locked by the computer. You need not enter any code to lock the keyboard. Just pressing [Enter] will lock the keyboard. If you lock the keyboard by pressing [Enter], pressing [Enter] will unlock it. 212 Clarus 400/480 Software Guide Calibrating the Oven Temperature The Clarus GC oven temperature is controlled by a sophisticated software routine that permits adjustment of the actual oven temperature inside the oven up or down within a ±10 ºC window. This calibration utility is intended for applications which require precisely matching oven temperatures across several Clarus GCs, such as the determination of retention indices. The calibration information is stored in a reserved area of the battery-backed memory. Required Equipment: A calibrated precision platinum resistance thermometer with 0.01 ºC readout and a probe capable of insertion into the GC oven. The following steps summarize how to calibrate the oven temperature: 1. Calibrate the reference thermometer 2. Place the thermometer probe in the oven 3. Equilibrate the oven temperature 4. Enter the required offset value 5. Remove the thermometer probe 1. Calibrate the Reference Thermometer Calibrate your reference thermometer according to its instructions. If the thermometer has been calibrated by an outside service, there is no reason to recalibrate it yourself. 2. Place the Thermometer Probe in the Oven CAUTION The thermometer probe must be placed as close as possible to the same position in each GC oven to be calibrated. Access to the oven is provided on the left-side oven wall. 213 System Utilities 1. Turn off the power and allow the oven to cool. 2. Remove the left-side instrument cover. Note the location of three approximately 1-inch diameter holes that correspond to the holes on the left side of the oven. One or more of these holes may be occupied by gas sampling valves. Figure 40 Left panel removed to reveal left side of the oven exterior. 3. Insert the temperature probe through the exposed white insulation covering one of the holes so that the probe tip is positioned in the center of the oven cavity. Note which hole you used and measure the length of the probe that protrudes into the oven. Use the same position for subsequent oven calibrations. 214 Clarus 400/480 Software Guide Packed Injector Fitting Figure 41 Holes on the left side of the oven interior. 3. Equilibrate the Oven Temperature 1. Close the oven door, then turn the GC and thermometer on. 2. Set an oven temperature of 100 C or use another temperature if desired. 3. For best accuracy, set the detector and injector heaters to their normal operating temperature. 4. Press [System]. System Control ¦ Confg PPC Lock > 5. Select Confg, then press [Enter]. 6. Press [Oven Prog] [Enter]. Oven Temp Config Calibrate ? ¦ No 7. Press [On/Yes 1]. The Oven Temp Calibrate screen appears: Oven Temp Calibrate ¦ 100.00 0.00 215 System Utilities The above screen shows the time-averaged actual oven temperature in the upper right, and the current temperature offset in the lower right. 8. Allow the oven temperature to equilibrate for at least 30 minutes. The displayed temperature will approach 100.00 ºC (or the oven temperature you entered in step 2), and the thermometer readout will approach a value close to 100.00 ºC. 4. Enter the Required Offset Value 1. After the temperature has stabilized, subtract the thermometer reading from the actual oven temperature shown on the previous screen. 2. Type this value into the above screen, then press [Enter]. For example, if the thermometer reads 101.55 ºC, and the oven temperature reads 100.10 C, type a value of -1.45 ºC. Oven Temp Calibrate 5. ¦ 100.10 -1.45 Remove the Thermometer Probe After temperature calibration is satisfactory: 1. Open the oven door and allow the oven to cool until the fan stops. 2. Remove the temperature probe. 3. Fill in any hole left by the probe in the oven insulation. 4. Replace the left-side instrument cover. 216 Clarus 400/480 Software Guide Deconfiguring and Configuring Injectors Occasions may arise when you may not be using one of the injectors for an extended period of time. Instead of turning off the injector heater, you may find it more convenient to "deconfigure" the unused injector. When you do this, the injector temperature screen for the deconfigured injector will not appear in the method. Every Clarus GC purchased has been configured at the factory for the specific injector(s) that have been installed. You can check the injector configuration of your Clarus from the Configuration Mode. To enter the Configuration Mode: 1. Press [System]. Page 1 of the System Control menu appears: System Control ¦ Confg PPC Lock > 2. Press [Enter]. Display the configuration for injector 1 by pressing [Inj Prog]. For example, if injector 1 has been configured as a capillary injector, the following appears: Injector 1 Config None Pkd ¦ Cap GSV 217 System Utilities To deconfigure this injector: 1. Select None. The screen changes to: Injector 1 Config ¦ None Pkd Cap GSV 2. Press [Enter]. As a result of the deconfiguration, injector 1 is removed from the method and its injector temperature screen will no longer appear in the method. To restore the configuration: 1. Select Cap, then press [Enter]. 2. Press [Status Escape]. 218 Clarus 400/480 Software Guide Deconfiguring and Configuring Detectors Occasions may arise when you may not be using one of the detectors for an extended period of time. Instead of turning off the detector heater, you may find it more convenient to "deconfigure" the unused detector. When you do this, the detector temperature screen for the deconfigured detector will not appear in the method. Every Clarus GC has been configured at the factory for the specific detector(s) that have been installed. You can check the detector configuration o from the Configuration Mode. To enter the Configuration Mode: 1. Press [System]. Page 1 of the System Control menu appears: System Control ¦ Confg Lock > 2. Press [Enter]. Regardless of the screen that appears, you can display the configuration for detector 1 by pressing [Detect Control]. 219 System Utilities For example, if detector 1 has been configured as an FID, the following screen appears: Detector 1 Config ¦ FID Output To deconfigure this detector: 1. Select Output, then press [Enter]. The screen appears as shown below: Detector 1 Config FID ¦ Output 2. Press [Enter]. As a result of the deconfiguration, detector 1 is removed from the method and its detector temperature screen will no longer appear in the method. Note: If one of the detectors has been deconfigured, analog data from the remaining detector will be routed to both output channels. Both detectors should not be deconfigured at the same time. To restore the configuration: ? 220 Follow the above steps to enter the configuration mode. Choose [Detect Control], select FID, then press [Enter] [Status Escape]. Appendix: Configuration Menus Clarus 400/480 Software Guide The menu examples in this appendix were prepared with a Clarus equipped with the autosampler and the following detectors and injectors: • An FID in detector position 1 (front) • An ECD in detector position 2 (rear) • A capillary injector in injector position 1 (front) • A packed injector in injector position 2 (rear) The Clarus used also has an integrator connected to Output 1 and a recorder connected to Output 2. 223 Appendix: Configuration Menus Displaying Configuration Menus Configuration Menus are displayed from the Configuration Mode. To enter the Configuration Mode: 1. Press [System]. Page 1 of the System Control menu appears: System Control ¦ Config Lock > 2. Press [Enter]. The first configuration menu appears: Automation Configure None ¦ Autosamp You can display the configuration menus for your system sequentially by pressing [Enter] each time you wish to move from one menu to the next. Notice that the menus are on a loop, i.e., after displaying the last menu, pressing [Enter] redisplays the first menu. The following section shows examples of configuration menus. 224 Clarus 400/480 Software Guide Configuration Menu Examples Automation Configure Single ¦ Multi Off A/S Syringe Config ¦ 0.5µL 5.0µL 50µL Auto Program Auto Resume Config ¦ Off Oven Maximum Temp Limit Oven Temp Calibrate ? Config ¦ No Oven Config Equil. Time ¦ 2.0m Config CO2 Injector 1 Config None Pkd ¦ Cap GSV Coolant ¦ None LN2 Injector 2 None ¦ Pkd Config ¦ 350° Config Cap GSV Gas Display 1 Config None kPa ¦ psig Flow Gas Display 2 Config None kPa psig ¦ Flow Valve 1 Config None Valv ¦ Split GSV Valve 2 Config ¦ None Valv Split GSV Valve 3 Config ¦ None Valv Split GSV Valve 4 Config ¦ None Valv Split GSV Detector 1 ¦ FID Output Config FID 1 Filter Config 50 ¦ 200 800 Detector 2 ¦ ECD Output Config ECD 2 Filter Config ¦ 200 800 Aux Heater Config ¦ None Enable Output 1 Config Recorder ¦ Integrator Output 2 Config ¦ Recorder Integrator * 225 Appendix: Configuration Menus Integrator 1 Offset Detector 2 ¦ ELCD Extn Config ¦ 0.5mV Config Output Recorder Offset 2 ¦ Config 5.0 % ELCD 2 Config Heat Detector ¦ No Depending on the menu and the item selected, additional menus may appear. These have been previously described where appropriate. * The Aux(iliary) Heater is reserved for use with PerkinElmer supplied accessories. The menu does not appear if a TCD is configured into the system. If a TCD is installed, the "Aux Heater" is configured as TCD: Aux Heater Config None Aux ¦ TCD 226 Clarus 400/480 Software Guide Going Directly to a Primary Configuration Menu You can go directly to most configuration menus by first pressing [System] [Enter], then pressing the appropriate key as shown in the following table. To display a screen containing the following information: Press this Key: Oven Maximum Temp Limit Setting [Oven Prog] Oven Temp Calibration [Oven Prog] [Enter] Oven Equilibration Time [Time] Coolant Type [Rate] Real Time Clock [Time] [Enter] Injector Type [Inject Prog] Detector Settings [Detect Control] Output to a recorder/integrator [Output] Output Offset [Auto Zero] Autosampler Mode [Auto] Pressing a parameter key multiple times allows you to step through the options for that key. For example, press [Detect Control] twice to see the options for the second detector, if installed. 227 Appendix: Configuration Menus ` 228 Index A Abbreviations, screen, 13 About the keyboard, 26 Active Method editing, 129 parameters editing, 129 examples, 128 viewing, 126 Adjusting carrier gas pressure, 138 Attenuating detector signal, 148, 149 Auto-ignition, FID, 66 Autosampler configuring, 54 configuring syringe size, 55 controlling, overview, 167 Function key, 30 run pausing, 187 resuming, 187 stopping, 188 starting, 177, 181 tasks cleaning the syringe, 185 pausing autosampler run, 187 resuming autosampler run, 187 tower, parking, 188 tray, 167 turntable, 167 using with TCD, 107, 192 vials, waste & wash, 190 Autozeroing a detector, 151 B Background Calibration Menu, 196 Background calibration options multi, 197 off, 197 Index once, 196 Background compensation calibrating baseline profile, 196 glossary, 16 overview, 195 turning off, 198 turning on, 198 Background menu, 196 Balancing TCD bridge current, 106 Baseline profile, calibrating, 196 Bridge current vs. range, 106 C Calibrating baseline profile, 196 optional flow readout, 206 oven temperature, 213, 216 reference thermometer, 213 CAP, abbreviation, 13 Carrier gas checking status, 42 configuring pressure display for manual pneumatics, 52 Carrier gas pressure adjusting, 138 configuring display for manual pneumatics, 52 displaying, 138 viewing, 138 Changing detector temperature, 141 injector temperature, 137 TCD polarity, 145 Chromatographic terms, glossary, 17 Clarus controlling, 125 Cleaning the syringe, 185 Clock, setting, 60 Cmptr, abbreviation, 13 Combustion control valves, FID, 81 needle valves, FID, 81 Configuration displaying menus, 51 entering, 53 printing, 211 Configuration Menus displaying, 204 Configuration Mode entering, 204 230 escaping, 126 Configuring autosampler, 54 clock, 60 detectors, 219 equilibration time, 131 injectors, 62, 217 integrator, 69 Integrator/Recorder offsets, 70 manual pneumatics carrier gas pressure display, 52 multi program mode, 178 oven, 56 printer, 71 recorder, 69 startup time, 60 valves, 65 Control key Delete, 32 Run, 31 Control valves combustion, 81 Conventions, 13 Copying a Method, 162 Ctrl, abbreviation, 13 D Deconfiguring detectors, 219 injectors, 217 Delete control key, 32 Deleting a Stored Method, 162 timed event, 156 Detector attenuating signal to a recorder, 148 signal to an integrator, 149 autozeroing, 151 configuring, 66, 219 cover, 78 heater turning off, 141 turning on, 142 output rerouting, 146 rerouting using a timed event, 147 routing, 146 temperature Clarus 400/480 Software Guide changing, 141 displaying, 140 setting, 140 Detector temperature checking status, 42 Displaying carrier gas pressure, 138 detector temperature, 140 injector temperature, 137 timed events table, 155 E ECD abbreviation, 13 adjusting make-up gas, 100 outlet, 97 overview, 93 setting up, 96 setting up manual pneumatics, 99 setup summary, 96 venting the outlet, 96 Entering parameters multi program mode, 179 single program mode, 175 Entry keys, 33 Off/No, 33 On/Yes, 33 Equil, abbreviation, 13 Equilibration screen, 40 Equilibration time configuring, 131 Extrn, abbreviation, 13 F FID abbreviation, 13 adjusting air flow, 83 adjusting hydrogen flow, 81 attaching a flowmeter, 78 auto-ignition, 66 cross sectional view, 77 range changing, 143 range setting, 142 setting up manual pneumatics, 78 Flow controller See optional flow readout:, 206 Flow readout, calibrating, 206 Flowmeter attaching to a TCD, 104 attaching to an ECD, 98 attaching to an FID, 78 Function key auto(sampler), 30 Method, 29 System, 29 Function keys description of, 28 G GC tasks vs. parameter keys, 127 GC temperature program steps, 130 Gen, abbreviation, 13 Generated Method saving, 160 setting up, 160 Ghost Peaks, 17 Glossary autosampler terms, 15 chromatographic terms, 17 GSV, abbreviation, 13 H Hydrogen flow adjusting, 81 I Inj, abbreviation, 13 Inj/vial, abbreviation, 13 Injector heater turning off, 137 turning on, 138 Injector temperature changing, 137 checking status, 41 displaying, 137 setting, 136 Injectors configuring, 62, 217 Inlet temperature program setting up, 130 Int, abbreviation, 13 Integrator 231 Index configuring, 69 Integrator noise, 149 Isothermal temperature program setting up, 131 K Key Autosampler function, 30 Method function, 29 parameter, 34 System function, 29 Keyboard about the, 26 locking, 212 unlocking, 212 kPa, abbreviation, 13 L Leaving timed events screen, 155 Locking the keyboard, 212 M Make-up gas adjusting for an ECD, 100 control valve, 99 needle valve, 99 Menu about, 44 auto(sampler), 30 background, 196 background calibration, 196 escaping from, 45 Injector, 62 Output, 69 printer, 71 selecting an option, 44 System Control, 29, 53, 201, 204 Menu, overview, 37 Method copying, 162 printing, 164 setting up, 177 Method function key, 29 Method Menu, 159 Method utilities+, 159 Mode 232 configuration, 204 Multi program mode configuring, 178 entering parameters, 179 running samples, 178 Multiprogram mode, 170 Multi-ramp temperature program setting up, 135 N NPD adjusting the air flow, 114 adjusting the hydrogen flow, 113 bead activation, 116 reactivating a used bead, 121 setting up manual pneumatics, 111, 112 NPD, abbreviation, 13 O Off/No entry key, 33 Offset screen, 70 Offsets configuring Integrator/Recroder offsets, 70 On/Off Switch, 38 On/Yes entry key, 33 OnCol, abbreviation, 13 One-ramp temperature program setting up, 133 Option, selecting from a menu, 44 Optional flow readout, calibrating, 206 Output Menu, 69 Oven calibrating the temperature, 216 calibrating the temperature,, 213 checking temperature status, 41 configuring, 56 setting a heating delay time, 59 setting equilibration time, 56 turning on, 102 Oven temperature program setting up, 130 setting up a multi-ramp, 135 setting up a one-ramp, 133 setting up isothermal, 131 Overview AutoSystem XL GC, 23 ECD, 93 TCD, 101 Clarus 400/480 Software Guide Ovn, abbreviation, 14 P Parameter keys, 34 method, 126 Parameter screens, 126 Parameters Active Method examples, 128 viewing, 126 injection mode, 172 syringe wash, 171 Parking, autosampler tower, 188 Paus, abbreviation, 14 Pkd, abbreviation, 14 POC configuring, 62 Inlet Programmed Mode, 62 Oven Programmed Mode, 62 Pre See syringe wash parameters, 171 Pre, abbreviation, 14 Pres, abbreviation, 14 Pressure display, configuring for manual pneumatics, 52 Prg, abbreviation, 14 Pri, abbreviation, 14 Printer configuring, 71 menu, 71 Printing Configuration, 211 run log, 210 Priority sample, inserting, 188 Psi, abbreviation, 14 psig, abbreviation, 14 PSS configuring, 62 Inlet Programmed Mode, 62 Oven Programmed Mode, 62 Pump See syringe wash parameters, 171 R Recorder configuring, 69 Rerouting detector output, 146 Resm, abbreviation, 14 Routing detector output, 146 Run control key, 31 Run log printing, 210 Running samples multi program mode, 178 single program mode, 174, 177, 182 S Saving Generated Method, 160 Screen abbreviations, 13 Clock, 60 equilibration, 40 Offset, 70 Sleep Time, 57 stopwatch, 202 Syringe Wash, 171 timed events, 152 leaving, 155 Screens about, 46 changing values, 46 Screens, overview, 37 Septum Purge Mode (PPC) viewing/setting, 139 Set entry key, 33 Setting detector temperature, 140 FID range, 142 injector temperature, 136 TCD range, 144 Setting up Generated Method, 160 isothermal temperature program, 131 multi-ramp temperature program, 135 one-ramp temperature program, 133 PPC valves, 140 Stored Method, 161 Setup summary ECD, 96 FID with manual pneumatics, 78 NPD with manual pneumatics, 112 TCD, 102 Single program mode, 170 233 Index entering parameters, 175 running samples, 174 Sleep Time creating a sleep method, 57 setting, 57 Startup time, setting configuration, 60 Status system, 39 Status checking carrier gas, 42 detector temperature, 42 injector temperature, 41 oven temperature, 41 Status, overview, 37 Stopping, autosampler run, 188 Stopwatch setting, 202 Stored Method deleting, 162 setting up, 161 Stpwtch, abbreviation, 14 Syringe cleaning, 186 configuring autosampler syringe size, 55 Syringe tower, 167 Syringe wash parameters, 171 screen, 171, 183, 184 System Control Menu, 29, 53, 201, 204 System function key, 29 System status, 39 System utilities, 201, 220 System, turning on, 38 T TCD abbreviation, 14 attaching a flowmeter, 104 balancing the bridge, 106 overview, 101 234 polarity changing, 145 range setting, 144 range vs. bridge current, 144 setting up manual pneumatics, 103 using with autosampler, 107, 192 Temperature program isothermal setting up, 131 setting up a multi-ramp, 135 setting up a one-ramp, 133 Temperature program steps, 130 Temperature Programming, 18 Timed event adding, 154 deleting, 156 entering, 152 Timed events screen, 152 leaving, 155 Timed events table building, 151 displaying, 155 editing, 156 going directly to a line, 156 Tray, autosampler, 167 Turntable, autosampler, 167 U Unlocking the keyboard, 212 Utilities, system, 201, 220 V Valves combustion, FID, 81 configuring, 65 Valves (PPC) setting up, 140 PerkinElmer 710 Bridgeport Avenue Shelton, CT 06484-4794, U.S.A. Internet: http://www.perkinelmer.com email: [email protected] PerkinElmer is a registered trademark of PerkinElmer, Inc.
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