Product Name

ProMix

®

PD2K

2

We took the efficiency of an electronic proportioner to a new level of savings with our ProMix PD2K!

By moving the mixing point closer to the gun, the ProMix PD2K can reduce solvent use and mixed material waste by up to 80% compared to traditional electronic proportioners.

This means lower disposal costs of hazardous waste materials and less wasted paint – especially when you have multiple daily color changes or short pot life materials.

Reduce Solvent and Material

Waste by up to 80%

The ProMix PD2K saves you time and money by not only making your job easier, but by reducing material waste. It’s efficient, convenient and gives you a smooth, consistent spray for your most challenging applications.

Savings Comparison

See the savings stack up when you compare the ProMix PD2K to traditional systems.

• Up to 80% reduction in flushing waste over the most efficient traditional proportioning systems

• Limited mixed material in system - great for short pot life materials

• Faster color changes and less material to flush mean less waste and less downtime

Traditional System

ProMix PD2K System

Flush zones shown in RED

Daily Paint Usage*

70%

savings

Daily Solvent Usage*

80%

savings

1 gal 50% 45% 40%

1 gal 50% 45% 40%

1 gal 50% 45% 40%

ProMix

PD2K

Traditional

Systems

ProMix

PD2K

*Savings based on 7 color changes per day and hose length of 50 ft x 1/4 in diameter

Traditional

Systems

3

Increase Efficiency and Performance

Graco’s unique ProMix PD2K dosing piston pumps

Stall Under Pressure

and use 100%

Positive Displacement Technology

so you always get accurate mix ratios and consistent performance – every time you spray!

4

PD2K

Expansion Pumps

PD2K has the ability to add additional dosing pumps so that you can maximize your savings.

Applications include:

Dedicated Colors Reduce Waste

•

Dedicate up to three colors with their own pumps to achieve the most waste reduction possible.

One Machine Does MORE

•

Use one pair of dosing pumps for epoxy primers and another pair for urethane top coats. One machine will do both.

Save Time on Color Changes

•

In automatic systems, stage the next color while one is being sprayed to reduce color change time.

“

The ProMix PD2K is easy to set up and maintain. It handles various inbound pressures and viscosities without touchy fine-tuning, and pumps can be rebuilt in less than 20 minutes.

”

Electronic Fluid

Management Display

Reduce Overspray and Paint Waste

•

Set and maintain optimal spray pressures

•

Save paint by keeping spray guns running at peak efficiency

Get Real Time Data

•

Easily manage ratios, colors, alarms, pressure and flow rates

•

Detect leaks and send alerts when maintenance is due

•

Download reports onto a flash drive with the convenient USB Port

Spend Less Time on Maintenance

•

No fluid regulators to flush or maintain

Dosing

Piston Pumps

Accurate

•

Stalls under pressure for consistent, on-ratio results (within 1% accuracy)

Versatile

•

Proportion both epoxy and urethane with ONE system

•

Manage up to 30 colors and 4 catalysts with 2 or 4 dosing pumps

•

Pumps can be dedicated to colors or color families

•

Change color in one pump while another pump is proportioning

Easy to Maintain

•

Field serviceable in less than 20 minutes

No costly factory rebuilds like gear pumps

5

Manual Systems -

ProMix PD2K

6

PD2K mixes material 6 feet (2 m) away from the spray gun.

This new features saves you time and material when you make a color change or flush your system. There are now two options for mixing; “At the Belt” and “At the Wall”

Mix at Belt for Painting in Large Areas

Convenient

• Wear on your belt or hold in your hand

Efficient

• 80% reduction in flushing waste

• Faster color changes

Consistent Spray

PD2K has electronic fluid pressure regulation, which means you can set and manage your spray pressure right on the PD2K interface.

• Set upper and lower pressure adjustment limits to keep consistent quality across all of your painters

• Reduce your down time because there are no mechanical regulators to flush or maintain

Flexible Installation

Mix Remotely (Mix at Wall) for Painting Smaller Parts

Convenient

• Use in either manual

or automatic

applications

• Consolidates all colors to one mix and color change block

Compact

• Fits in small areas

• Ideal for automatic spray robots and reciprocators

• Great for finishing small parts

Add a gun flush box to change colors with ease

• Automated flushing system for manual spray guns

• Eliminates manual gun triggering for more accurate flushing and filling, and less waste

Complete Your System!

AirPro

®

Air Spray Guns

Ergonomically-designed for easy handling,

AirPro spray guns have a soft, controlled, adjustable spray pattern with less overspray. Whether you have a custom shop or a high volume manufacturing facility, you’ll get superior finishes every time you spray.

Pro Xp

™

Electrostatic Spray Guns

Now with greater spraying flexibility for your ever changing production needs, our

Pro Xp electrostatic spray guns are smaller and lighter, offer excellent finish quality and are designed to maximize your profits.

G15 Air Assist Spray Guns

Designed to maximize efficiency, our G15 spray guns give you great finishes and long lasting reliable performance.

Paired with our AAF tip line, you get less overspray and increased transfer efficiency.

For more information about Graco spray guns, visit www.graco.com/Finishing.

7

8

Automatic Systems -

ProMix PD2K and PD1K

Locate the main unit of the ProMix PD2K outside the hazardous area for easier maintenance access

Remote Mix Module

ProMix PD2K Automation

PD2K Automatic delivers precise flow control to spray the perfect amount when you need it.

Step changes are faster and more accurate with the dosing pumps - beaker calibrations are not needed. And the remote mixing module allows you to mix near the gun to minimize flushing waste.

Integration with Plant Automation

• Controls color change, mixing and flushing, and flow control

Flow Control

• Manages material flow rate to maintain consistent paint application

• Reduces material use by applying the right amount for each part feature

PD1K

• Single component flow control and color change for up to 4 independent spray guns

Remote Mix Module

• Saves space and weight for mounting on robots and reciprocators

Communications and Integration

Integrate to PLC

• ProMix PD2K interfaces with wide array of PLC/Robotic controllers through gateways

Gateways

• Choose between ethernet IP, DeviceNet, ProfiBus, Profinet and

Modbus TCP for network automation

• Reduces installation time with quick plug-and-play set up

Advanced Web Interface

• Set up and monitor your ProMix PD2K system and get reports accessible through corporate intranet

• Perform quick and easy system configuration and recipe set up

• Manages operations more efficiently by networking multiple

ProMix 2K systems (includes the Informer, ProControl 1KE,

ProMix 2KS and ProMix PD2K) to a single PC

Advanced Web Interface screen shot

Return on Investment

Example of Savings

Flush Savings with ProMix PD2K

Compared to Traditional Electronic Proportioners

Paint Cost at example price of $60/gal

Traditional

0.18 gal x $60.00

=

$10.80

Solvent Cost at example price of $6/gal

Disposal Cost at example price of $7/gal

Total Material Cost

1.03 gal x $6.00

=

$6.18

1.21 gal x $7.00

=

$8.47

$25.45

Total Flush Cost per Day

(Total Material Cost x 7 color changes/day)

Total Flush Cost per Year

(250 working days)

Flush SAVINGS/year*

$178.15

$44,537

$36,435

ProMix PD2K

0.04 gal x $60.00

=

$2.40

0.15 gal x $6.00

=

$0.90

0.19 gal x $7.00

=

$1.33

$4.63

$32.41

$8,102

Transfer Efficiency Savings with ProMix PD2K

SAVE up to 10% in transfer efficiency with PD2K electronic fluid management

Traditional ProMix PD2K

Paint Cost per day

(based on 20 gal/day paint use at $60/gal)

$1200

$1200 - 10%

= $1080

Paint Cost per year

(250 working days)

Transfer Efficiency SAVINGS/year*

$300,000

$30,000

$270,000

*Savings based on 7 color changes per day and hose length of 50 ft x 1/4 in diameter

Technical Specifications

Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 to 800 cc/min

Maximum fluid working pressure

MC1000/AC1000 Air Spray Systems . . . . . . . 300 psi (21 bar, 2.1 MPa)

MC2000/AC2000 Air-Assist Systems . . . . 1500 psi (105 bar, 10.5 MPa)

Maximum working air pressure . . . . . . . . . . . . . . . . . 100 psi (7 bar, 0.7 MPa)

Air supply . . . . . . . . . . . . . . . . . . . . 85 to 100 psi (6 to 7 bar, 0.6 to 0.7 MPa)

Air filter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)

Air filtration

Air logic (Graco supplied) . . . . . . . . . . . minimum of 5 micron clean/dry

Air for atomizing (user supplied) . . . . minimum of 30 micron clean/dry

Mix ratio range

Mix module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1:1 to 50:1, ± 1%

Fluids handled

One or two component: solvent and waterborne paints; polyurethanes; epoxies; acid catalyzed varnishes; moisture sensitive isocyanates

Viscosity range of fluid . . . . . . . . . . . . . . . . . . . . . . . . .20 to 5000 centipoise

Fluid filtration (user supplied) . . . . . . . . . . . . . . . . . . . . 100 mesh minimum

Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(m)

External power supply requirements

90 to 250 Vac, 50/60 Hz. 7 amps maximum draw, 15 amp maximum circuit breaker required, 8 to 14 AWG power supply wire gauge

Operating temperature range . . . . . . . . . . . . . . . . . . 36 to 122°F (2 to 50°C)

Storage temperature range . . . . . . . . . . . . . . . . . . . -4 to 158ºF (-20 to 70ºC)

Weight (approx.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 lb (136 kg)

Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .below 75 dBA

Wetted parts

17-4 PH, 300 series SST, tungsten carbide with nickle binder, PTFE,

PPS, perfluoroelastomer, UHMWPE

Manuals

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332457

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332562

Repair parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A2800

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332339

Mix manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A2801

Color change valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332454

Color change kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332455

3rd and 4th Pump expansion kits . . . . . . . . . . . . . . . . . . . . . . 332456

9

Ordering Information

Build Your System in 4 Easy Steps!

3

4

1

2

Manual Systems*

Select air spray or air-assist and any additional pumps

Select pump color change

Select remote mixing or mix at belt

Select hose bundles if you select mix at belt

* Manual systems using remote mixing must order an additional solvent flow switch kit

1

2

3

Automatic Systems

Select air spray or air-assist and any additional pumps

Select pump color change

Select remote mixing

1

3

2

4

1

Select a ProMix PD2K Main Proportioning Unit

PD2K Expansion Pumps

24R968 Air Spray, 70 cc

24R970 Air Spray, 35 cc

24R969 Air-Assist, 70 cc

24R971 Air-Assist, 35 cc

MC1000

MC2000

AC1000

AC2000

AC0500

MC3000*

MC4000*

•

•

•

•

*Acid applications only

PD2K

PD2K

PD1K

•

•

•

•

Control module only

•

•

10

2

Select Pump Color Change

Air Spray Non-Circulation

Air Spray Circulation

Air-Assist Non-Circulation

Air-Assist Circulation

Air-Assist Acid Catalyst

1 Color

Pump Flush

25A239

25A240

24X318

24X319

24X320

•

•

•

•

•

•

2 Color /

3 Color Expansion

24Y954

24Y958

24R959

24R963

24T579

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Modbus TCP

Modbus TCP

Modbus TCP

4 Color /

5 Color Expansion

24Y955

24Y959

24R960

24R964

24T580

PD1K Expansion Pumps

24V257 Air Spray, 70 cc

24V258 Air-Assist, 70 cc

6 Color /

7 Color Expansion

24Y956

24Y960

24R961

24R965

–

8 Color /

9 Color Expansion

24Y957

24Y961

24R962

24R966

–

3a

OR

Air Spray

Color Change Valve

Remote Mixing

Air Spray Color Change

Colors 1 Catalyst 2 Catalysts 4 Catalysts

4

6

1

2

8

Non-

Circulation Circulation

24Y964

24Y965

24Y966

24Y969

24Y970

24Y971

Non-

Circulation Circulation

24Y962 24Y967

24Y963 24Y968 24Y972 24Y976

24Y973

24Y974

24Y975

24Y977

24Y978

24Y979

Non-

Circulation Circulation

24Y980

24Y981

24Y982

24Y983

24Y984

24Y985

12 25A606 24V327 24V335 24V340 24V346 24V350

13-18* 24V163 24V328

13-24* 24V164 24V329

13-30* 24V165 24V330

Manual systems using remote mixing must order an additional solvent flow switch kit (see accessories)

*Expansion kits (use with 1, 2 or 4 catalyst kits)

3b

Mix at Belt

Select Mix Module one per Color

Module

Air Spray Module

Air-Assist Module

Air-Assist Acid

Part No.

24R991

24R992

24T273

Whip Hose

Hose between Static Mixer and gun

Whip Hose

1/8 in Air Spray/Air-Assist Fluid - 6 ft

1/8 in Air Spray/Air-Assist Fluid - 3 ft

1/4 in Air Spray Fluid - 6 ft

1/4 in Air-Assist Fluid - 6 ft

1/4 in Air Spray/Air-Assist Fluid - 3 ft

5/16 in Air Whip Hose - for conventional air spray use

Part No.

236135

236134

24N305

H52506

H52503

16F537

Air-Assist

Color Change Valve

Air-Assist Color Change

Colors 1 Catalyst 2 Catalysts 4 Catalysts

Non-

Circulation Circulation

24V359 24V369

Non-

Circulation Circulation

Non-

Circulation Circulation

1

2

4

6

8

24V360 24V370 24V381 24V389

24V361 24V371 24V382 24V390 24V396 24V402

24V362

24V363

24V372

24V373

24V383

24V384

24V391

24V392

24V397

24V398

24V403

24V404

12 24V364 24V374 24V385 24V393 24V399 24V405

13-18* 24V365 24V375

13-24* 24V366 24V376

13-30* 24V367 24V377

Manual systems using remote mixing must order an additional solvent flow switch kit (see accessories)

*Expansion kits (use with 1, 2 or 4 catalyst kits)

Quick Disconnect

(if needed)

Quick Disconnect

Air, Electrostatic

Fluid

Part No.

24S004

24T873

4

Select One Hose Bundle per Color

(Only for Mix at Belt)

Bundle includes: 1/4 in resin hose; 1/4 in catalyst hose; 1/4 in solvent hose; air hose

Hose Bundle

Air Spray

Air Spray Electrostatic

Air Assist

Air-Assist Electrostatic

Separate Hoses

Air Spray 3/8 inch Fluid Hose

25 ft (7 m)

24T140

24T138

24T247

24T245

25 ft (7 m)

24T763

50 ft (15 m)

24T141

24T139

24T248

24T246

50 ft (15 m)

24T764

Accessories

Other Items

Gun Air Shut Off Kit

Cable, 100 ft CAN, Booth Control

Solvent Meter Kit

Bracket, Belt

Gun Flush Box Kit

Solvent Flow Switch Kit

Manual to Automatic Conversion Kit

Part No.

15V823

16V430

16D329

16W557

15V826

24T787*

24T803

*Manual systems using remote mixing must order an additional solvent flow switch kit

Communication Kits

Advanced Web Interface

Modbus Gateway

Ethernet I/P Gateway

DeviceNet Gateway

Profibus Gateway

Part No.

15V337**

24R910**

15V331

15V963

15V964

**Manual systems require Modbus Gateway to work with Advanced Web Interface

11

ABOUT GRACO

Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings.

The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market.

GRACO LOCATIONS

MAILING ADDRESS

P.O. Box 1441

Minneapolis, MN 55440-1441

Tel: 612-623-6000

Fax: 612-623-6777

AMERICAS

MINNESOTA

Worldwide Headquarters

Graco Inc.

88-11th Avenue N.E.

Minneapolis, MN 55413

EUROPE

BELGIUM

European Headquarters

Graco N.V.

Industrieterrein-Oude Bunders

Slakweidestraat 31

3630 Maasmechelen,

Belgium

Tel: 32 89 770 700

Fax: 32 89 770 777

ASIA PACIFIC

AUSTRALIA

Graco Australia Pty Ltd.

Suite 17, 2 Enterprise Drive

Bundoora, Victoria 3083

Australia

Tel: 61 3 9468 8500

Fax: 61 3 9468 8599

INDIA

Graco Hong Kong Ltd.

India Liaison Office

Room 443, Augusta Point

Regus Business Centre 53

Golf Course Road

Gurgaon, Haryana

India 122001

Tel: 91 124 435 4208

Fax: 91 124 435 4001

CHINA

Graco Hong Kong Ltd.

Shanghai Representative Office

Building 7

1029 Zhongshan Road South

Huangpu District

Shanghai 200011

The People’s Republic of China

Tel: 86 21 649 50088

Fax: 86 21 649 50077

JAPAN

Graco K.K.

1-27-12 Hayabuchi

Tsuzuki-ku

Yokohama City, Japan 2240025

Tel: 81 45 593 7300

Fax: 81 45 593 7301

KOREA

Graco Korea Inc.

Shinhan Bank Building

4th Floor #1599

Gwanyang-Dong, Dongan-Ku,

Anyang-si, Korea 431-060

Tel: 82 31 476 9400

Fax: 82 31 476 9801

SALES/

DISTRIBUTION/

SERVICE

Call today for product information or to request a demonstration.

877-84GRACO

(1-877-844-7226) or visit us at www.graco.com.

Graco Inc. is registered to I.S. EN ISO 9001

North America

Customer Service

800-328-0211

Fax 877-340-6427

©2016 Graco Inc. 345031 Rev. D 05/16 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.